ADVANCED TOPICS IN SCIENCE AND TECHNOLOGY IN CHINA
ADVANCED TOPICS IN SCIENCE AND TECHNOLOGY IN CHINA Zhejiang University is one of the leading universities in China. In Advanced Topics in Science and Technology in China, Zhejiang University Press and Springer jointly publish monographs by Chinese scholars and professors, as well as invited authors and editors from abroad who are outstanding experts and scholars in their fields. This series will be of interest to researchers, lecturers, and graduate students alike. Advanced Topics in Science and Technology in China aims to present the latest and most cutting-edge theories, techniques, and methodologies in various research areas in China. It covers all disciplines in the fields of natural science and technology, including but not limited to, computer science, materials science, life sciences, engineering, environmental sciences, mathematics, and physics.
Wohua Zhang Yuanqiang Cai
Continuum Damage Mechanics and Numerical Applications W it h 425 figures
~ ZHEJIANG UNIVERS ITY PRESS
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Authors Prof. Wohua Zhang Geotechnical Engineering Institute Zhejiang University, Hangzhou 310027, China E-mail:
[email protected]
Prof. Yuanqiang Cai Geotechnical Engineering Institute Zhejiang University, Hangzhou 310027, China E-mail:
[email protected]
ISSN 1995-6819 e-ISSN 1995-6827 Advanced Topics in Science and Technology in China ISBN 978-7-308-06589-4 Zhejiang University Press, Hangzhou ISBN 978-3-642-04707-7 e-ISBN 978-3-642-04708-4 Springer Heidelberg Dordrecht London New York Library of Congress Control Number: 2009936118
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Preface
The progress of failure in metals, under various loading conditions, is assumed to involve the degradation of a structure due to nucleation and growth of defects, such as microvoids and microcracks, and their coalescence into macrocracks. This process, generically termed damage, was first used to predict material failure and rupture in-service in an elevated condition. Although damage mechanics provides a measure of material degradation on a micromechanics scale, the damage variables are introduced to reflect average material degradation on a macromechanics scale and thus continuum damage mechanics (CDM) was developed. In the micro-cracking of materials under different stress conditions, damage is regarded as the progressive degradation. This material degradation is reflected in the non-linear behaviour of the structures. Non-linear analysis based on CDM provides conservative and realistic results. Since the pioneering work of Kachanov in 1958, continuum damage mechanics has been widely accepted to describe progressive failure due to material degradation. The reason for its popularity is as much the intrinsic simplicity and versatility of the approach, as well as its consistency based on the theory of the thermodynamics of irreversible processes. When the crack profiles are not known a priori, the continuum damage mechanics approaches are computationally very attractive. CDM is a very applicable and rapidly developing discipline. Now many papers are published and several international conferences, e.g., IUTAM-Symposia or EUROMECH-Colloquia, take place. Furthermore, a special International Journal of Damage Mechanics stresses the importance of this branch of solid mechanics. Based on the concept of Kachanov, many constitutive equations have been developed to describe the phenomenological aspects of the damage process. In addition to rupture times, secondary and tertiary progressive failure behavior of materials can be well predicted using the phenomenological equations in which the material is treated as a continuum. Since the detailed process of degradation of the material is not easily examined, a theoretical description of the damage state in a continuum and its evolution can be rather complicated and some assumptions or postulates are made to describe the rate of damage
VI
Preface
evolution. The usual assumptions have a certain generality, which allows the resulting equations to be fitted to different experimental data with a degree of success but they are not based on microstructural observations or physical reasoning. The material constants in these equations do not have clear physical meanings and the dominant damage mechanisms cannot be modeled using the equations. So experimental investigations of damage mechanism in this field are difficult, especially under multiaxial stress and non-proportional loading. Therefore, entitative experimental data are scarcely available, so that intrinsic comparisons between theory and the hypost atic experiment are often impossible. Material scientists studying damage are not content with this vague description of damage. The dissatisfaction is reinforced when attempts are made to model the growth of voids or cracks during degradation which can lead to equations that do not appear to resemble those of the continuum treatment. The weakness of the approach is further demonstrated by the obvious experimental fact that t here are several mechanisms of complex damage, while the continuum equations appear to describe only one. Thus the research on different damages has been extended into the area of categorizing damage mechanisms. Mathematical representations of the corresponding damage mechanisms, damage evolution, and their effects on nonlinear deformation have been studied and developed. Based on the development of the understanding of the damage mechanisms, physically inspired , multivariable damage models have been proposed and used for t he modeling of complex rupture of materials. This book presents a systematic development of the theory of Continuum Damage Mechanics and its numerical engineering applications using a unified form of t he mathematical formulations used in engineering for eit her anisotropic or isotropic damage models. The principles presented in this book include the latest progress in continuum damage mechanics and research in this area developed by the authors. The presentation is theoretical in nature emphasizing the detailed derivations of the various models and formulations. The advanced works of various active researchers in t his area are also presented. The theoretical framework of this book is based on the thermodynamic theory of energy and material dissipation and is described by a set of fundamental formulations of constitutive equations of damaged materials, development equations of the damaged state and evolution equations of micro-structures. The theoretical framework of continuum damage mechanics presented in this book is constructed based on thermodynamics that deals with the theory of energy and material dissipation employing internal state variables and is described by a set of fundamental formulations of constitutive equations of damaged materials, development equations of the damaged state and evolution equations of micro-structures. According to concepts of damage-dissipation of the material stat e and effective evolution of material properties, all these advanced equations, which take the non-symmetrized effects of damage aspects into account, are developed and modified from the traditional general failure models so they are more easily applied and verified
Preface
VII
in a wide range of engineering practices by experimental testing. A number of practical applications for continuum damage mechanics developed in this book are presented in different engineering topics analyzed by different numerical methods. The book is divided into (1) an introduction; (2) review of damage mechanics; (3) basis of isotropic damage mechanics; (4) theory of isotropic elastoplastic damage mechanics; (5) basis of anisotropic damage mechanics; (6) brittle damage mechanics of brittle materials; (7) theory of anisotropic elastoplastic damage mechanics; (8) theory of elasto-visco-plastic damage mechanics; (9) dynamic damage problems of damaged materials. Finally, the first author wishes to thank his hierophants Professor S. Valliapan of the University of New South Wales in Australia and Professor Xu Zhixin of Tongji University in China, without whose academic guidance this book would not have appeared. The authors would like to acknowledge the financial support for their research works provided by the National Natural Science Foundation of China.
Wohua Zhang Yuanqiang Cai Hangzhou, China
Contents
1
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 References .................................................. 10
2
Review of Damage Mechanics ............................. 2.1 Development of Damage Mechanics ........................ 2.2 Survey of Damage Phenomena . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2.2.1 Different Damage Definitions due to Different Measurements .................................... 2.2.2 Damage Described by Micro-cracks and Macro-cracks .. 2.2.3 Damage Descriptions by Constrained Cavity Nucleation and Growth ............................ 2.2.4 Damage State Described by Continuum Cavity Growth ........................................ 2.2.5 Damage State Described by Ductile Void Growth ...... 2.3 Survey of Constitutive Relations for Damage. . . . . . . . . . . . . . .. 2.3.1 Constitutive Relations for Damaged Materials. . . . . . . .. 2.3.2 Constitutive Models for Brittle Damage. . . . . . . . . . . . .. 2.3.3 Constitutive Models for Ductile Damage ............. 2.3.4 Constitutive Models for Damage due to Super-Plastic Void Growth. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2.3.5 Constitutive Models for Creep Damage. . . . . . . . . . . . . .. 2.3.6 Constitutive Models for Anisotropic Damage. . . . . . . . .. 2.4 Survey of Kinetic Equations for Damaged Materials. . . . . . . . .. 2.4.1 Kinetic Behaviors due to Micro-Structural Changes. . .. 2.4.2 Creep Damage Growths. . . . . . . . . . . . . . . . . . . . . . . . . . .. 2.4.3 Damage Evolution due to Cavity Nucleation and Growth ........................................ 2.4.4 Damage Evolution due to Super-Plastic Void Growth .. 2.4.5 Brittle and Ductile Damage Growth . . . . . . . . . . . . . . . .. 2.4.6 Fatigue Damage Growths. . . . . . . . . . . . . . . . . . . . . . . . . .. References
15 15 17 17 21 24 24 24 27 27 29 29 31 32 33 35 35 36 37 38 40 41 43
X
Contents
3
Basis of Isotropic Damage Mechanics . . . . . . . . . . . . . . . . . . . . .. 59 3.1 Introduction............................................ 59 3.2 Isotropic Damage Variable ................................ 59 3.3 Concept of Effective Stress ............................... 60 3.4 Different Basic Hypothesis of Damage Mechanics . . . . . . . . . . .. 61 3.4.1 Hypothesis of Strain Equivalence. . . . . . . . . . . . . . . . . . .. 61 3.4.2 Hypothesis of Stress Equivalence. . . . . . . . . . . . . . . . . . .. 63 3.4.3 Hypothesis of Elastic Energy Equivalence ............ 64 3.4.4 Damage Varia bles Based on the Two Hypotheses . . . . .. 68 3.5 Thermodynamic Aspects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 70 3.5.1 First and Second Laws of Thermodynamics ........... 71 3.5.2 Thermodynamic Potential and Dissipation Inequality.. 72 3.5.3 Dissipation Potential and Dual Relationship .......... 74 3.6 Damage Strain Energy Release Rate . . . . . . . . . . . . . . . . . . . . . .. 75 3.7 Isotropic Damage Model of Double Scalar Variables .......... 85 3.7.1 Alternative Approach of Isotropic Damage Variables ... 86 3.7.2 Different Forms of Elastic Damaged Stress-Strain Relations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 87 3.7.3 Isotropic Double Scalar Damage Variables ........... 88 3.7.4 Strain Energy Release Rate with Double Scalar Damage Variables ................................. 96 3.7.5 Discussions of Characteristic of Double Scalars Damage Model ................................... 102 3.7.6 Modeling of Alternative Double Scalar Damage Theory ........................................ 108 3.8 Generalized Theory of Isotropic Damage Mechanics .......... 119 3.8.1 Modelling of Generalized Damage Constitutive ........ 120 3.8.2 Discussion and Analysis of Generalized Damage Model. 124 3.8.3 Aspects of Damage Effective Functions ............... 125 3.8.4 Dissipative Potential and Damage Evolution for Generalized Theory ................................ 130 References .................................................. 132
4
Isotropic Elasto-Plastic Damage Mechanics ................ 135 4.1 Introduction ............................................ 135 4.2 Associated Flow Rule Model .............................. 136 4.2.1 Re-expression of Lemaitre's Model ................... 136 4.2.2 Damage Evolution Equations ....................... 138 4.2.3 Evaluated Damage Variables by Different Hypothesis Models ........................................... 142 4.3 Non-Associated Flow Rule Model ......................... 144 4.3.1 Basic Equations of Elasto-Plasticity for Isotropic Damaged Materials ................................ 144 4.3.2 Static Elasto-Plastic Damage Model without Damage Growth .......................................... 146
Contents
4.3.3 4.3.4
XI
Elasto-Plastic Model with Damage Growth ........... 147 Nonlinear Kinetic Evolution Equations of Elasto-Plastic Damage ............................. 149 4.3.5 Model of Combined Dissipation Potential ............. 152 4.4 Damage Plastic Criteria for Numerical Analysis ............. 155 4.4.1 Damage-Plastic Potential Functions ................. 155 4.4.2 Damage-Plastic Yield Function ...................... 157 4.4.3 Different Modeling of Damage Yield Criteria .......... 159 4.4.4 Expression for Numerical Computation ............... 161 4.5 Shakedown Upper Bound Model of Elasto-Plastic Damage .... 168 4.5.1 Simplified Damage Constitutive Model ............... 168 4.5.2 Upper Bound on Damage of Structures ............... 169 4.6 Gradual Analysis of Double Scale Elasto-Plastic Damage Mechanics ............................................. 172 4.6.1 Gradual Constitutive Relation Coupled with Double Scale Damage ..................................... 172 4.6.2 Damage Evolution Criterion Based on Double Scale of Damage .......................................... 174 4.6.3 Damage Evolution Equation-Time Type ............ 177 4.6.4 Basic Equations and Boundary Conditions for Solving Problems ......................................... 181 4.7 Analysis of Coupled Isotropic Damage and Fracture Mechanics ............................................ 183 4.7.1 Gradual Analysis for Developing Crack under Monotonous Loading .............................. 183 4.7.2 Basic Equation of Gradual Field near Developing Crack .......................................... 187 4.7.3 Boundary Condition and Solution Method of Studied Problem .......................................... 191 4.8 Verify Isotropic Damage Mechanics Model by Numerical Examples ............................................... 193 4.8.1 Example of Bar Specimen .......................... 193 4.8.2 Compression of Plastic Damage Behavior Based on Different Hypothesis ............................... 196 4.9 Numerical Application for Damaged Thick Walled Cylinder ... 198 4.9.1 Plastic Damage Analysis for Damaged Thick Walled Cylinder ......................................... 198 4.9.2 Analysis for Local Damage Behaviors ................ 201 4.9.3 Analysis for Damaged Thick Walled Cylinder Based on Shakedown Theory ............................. 204 4.9.4 Numerical Results of Gradual Analysis for Developing Crack under Monotonous Loading ................... 208 References .................................................. 213
XII 5
Contents
Basis of Anisotropic Damage Mechanics ................... 217 5.1 Introduction ............................................ 217 5.2 Anisotropic Damage Tensor ............................... 218 5.2.1 Micro description of Damage on Geometry ........... 218 5.2.2 Damage Tensor Associated with One Group of Cracks . 221 5.2.3 Damage Tensor Associated with Multi-Groups of Cracks .......................................... 224 5.3 Principal Anisotropic Damage Model ...................... 225 5.3.1 Three Dimensional Space ........................... 225 5.3.2 Two Dimensional Space ........................... 230 5.4 Decomposition Model of Anisotropic Damage Tensor ........ 232 5.4.1 Review of Definition of Damage Variable ............. 232 5.4.2 Decomposition of Damage Variable in One Dimension .. 233 5.4.3 Decomposition of Symmetrized Anisotropic Damage Tensor in 3-D ..................................... 237 5.5 Basic Relations of Anisotropic Damage Based on Thermodynamics ........................................ 241 5.5.1 First and Second Laws of Thermodynamics of Anisotropic Materials .............................. 241 5.5.2 Thermodynamic Potential and Dissipation Inequality in Anisotropy ..................................... 242 5.5.3 Dissipation Potential and Dual Relationship in Anisotropy ....................................... 244 5.5.4 Damage Strain Energy Release Rate of Anisotropic Damage .......................................... 245 5.6 Elastic Constitutive Model for Anisotropic Damaged Materials 247 5.6.1 Elastic Matrix of Damaged Materials in Three Dimensions ....................................... 247 5.6.2 Elastic Matrix of Damaged Materials in Two Dimensions ...................................... 250 5.6.3 Property of Anisotropic Damage Elastic Matrix ....... 255 5.7 Different Models of Damage Effective Matrix ............... 257 5.7.1 Principal Damage Effective Matrix in Different Symmetrization Schemes ........................... 257 5.7.2 Matrix [lP] Expressed by Second Order Damage Tensor in Different Schemes ........................ 266 5.8 Different Modeling of Damage Strain Energy Release Rate .... 279 5.8.1 Overview of the Topic .............................. 279 5.8.2 Modification of [lP] Based on Different Symmetrization Models ........................................... 280 5.8.3 Different Forms of Damage Strain Energy Release Rate 281 5.8.4 Discussion and Conclusions ......................... 288 5.9 Effects of Symmetrization of Net-Stress Tensor in Anisotropic Damage Models ......................................... 289 5.9.1 Review of Symmetrization Models ................... 289
Contents
5.9.2 5.9.3
Effects of Symmetrization on Net-Stress Tensor ....... Influence of Symmetrization on Deviatiom Net-Stress Thnwr ........................................... 5.9.4 Effects of Symmetrization on Net-Stress Invariant ..... 5.9.5 Effects of Symmetrization on Net Principal Stresses and Directions .................................... 5.9.6 Effects of Symmetrization on Damage Constitutive Relations ......................................... 5.10 Simple Damage Evolution Modeling ....................... 5.10.1 Damage Kinetic Equations ......................... 5.11 Verify Anisotropic Damage Model by Numerical Modeling .... 5.11.1 Stiffness Matrix of Anisotropic Elastic Damage Model in F.E.M ......................................... 5.11.2 Numerical Verifying for Elastic Damage Constitutive Relationship ...................................... 5.11.3 Numerical Verifying for Symmetrization Comments ... 5.12 Numerical Application to Analysis of Engineering Problems ... 5.12.1 Anisotropic Damage Analysis for Excavation of Underground Cavern ............................... 5.12.2 Damage Mechanics Analysis for Stability of Crag Rock Slope ....................................... 5.12.3 Damage Mechanics Analysis for Koyna Dam due to Seismic Event ..................................... References ..................................................
6
Brittle Damage Mechanics of Rock Mass .................. 6.1 Introduction and Objective ............................... 6.2 General Theory of Brittle Damage Mechanics ............... 6.2.1 Thermodynamic Basic Expression of Brittle Damage Mechanics ........................................ 6.2.2 General Constitutive Relationship of Brittle Damage Materials ......................................... 6.3 Application of Thermodynamic Potential to Brittle Damage Materials ............................................... 6.3.1 Dissipation Potential and Effective Concepts due to Damage .......................................... 6.3.2 Effective Operations for Anisotropic Damage .......... 6.3.3 Progressive Unilateral Character of Damage .......... 6.3.4 Case Study of Damage in Anisotropic Materials ....... 6.4 Micro-mechanics of Brittle Damage Based on Mean Field T~ory ................................................. 6.4.1 Introduction and Objective ......................... 6.4.2 Mean Field Theory of Micro-Mechanics .............. 6.4.3 Strain Energy due to Presence of a Single Slit .........
XIII
291 2~
295 298 303 307 307 311 311 312 314 322 322 328 340 353 357 357 359 359 367 372 372 373 376 378 3~
383 385 388
XIV
Contents
6.4.4
Compliances of 2-D Elastic Continuum Containing Many Slits ....................................... 393 6.4.5 Critical State and P ercolation Theory ................ 403 6.4.6 Higher Order Models for Rectilinear Slits ............. 413 6.5 Non-linear Brittle Damage Model of Porous Media ........... 415 6.5.1 Relationship between Damage and Porosity ........... 415 6.5.2 Brittle Damage Model Based on Modified Mohr-Coulomb Porous Media ....................... 417 6.5.3 Influence of Damage on Shear Strength of Porous Media ........................................... 427 6.6 Brittle Damage Model for Crack-Jointed Rock Mass ......... 434 6.6.1 Aspects of Brittle of Crack-Jointed Rock Mass ........ 434 6.6.2 Constitutive Model of Crack-Jointed Rock Mass ....... 435 6.6.3 Determination of Pressure and Shear Conductive Coefficients C n and C s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 442 6.6.4 Energy Equivalent Model of Brittle Damage for Jointed Rock Mass ................................ 447 6.6.5 General Model of Constitutive Equations for Jointed Rock Mass ....................................... 452 6.6.6 Brittle Elasto-plastic Damage Model for Jointed Rock Mass ............................................ 455 6.6.7 Application to Engineering Project .................. 457 References .................................................. 463 7
Anisotropic Elasto-plastic Damage Mechanics . ............. 469 7.1 Introduction ............................................ 469 7.2 Failure Models of Anisotropic Damaged Materials ........... 470 7.2.1 Characteristic of Anisotropic Failure ................. 470 7.2.2 Model for Modified Hill 's Criterion .................. 472 7.2.3 Model for Modified Hoffman's Criterion .............. 475 7.3 Influence of Anisotropic Orientation ....................... 479 7.3.1 Influence of Orientation on Hill's Model .............. 479 7.3.2 Influence of Orientation on Hoffman's Model .......... 483 7.4 Anisotropic Damage Strain Energy Release Rate ............ 487 7.5 Anisotropic Damage Elasto-plastic Theory .................. 490 7.5.1 Elasto-plastic Equations without Damage Growth ..... 491 7.5.2 Elasto-plastic Equations with Damage Growth ........ 493 7.5.3 Equivalent Principle of Damage State ................ 496 7.6 Anisotropic Hardening Model ............................. 497 7.7 Anisotropic Elasto-plastic Damage Equations for Numerical Analysis ................................................ 505 7.8 Coupled Damage and Plasticity in General Effective Tensor Models ................................................. 510 7.8.1 Stress Transformation Based on Configurations ........ 510 7.8.2 Strain State and Strain Transformation .............. 514
Contents
XV
7.8.3 7.8.4
Coupled Constitutive Model ........................ 520 Application of Anisotropic Gurson Plastic Damage Model to Void Growth ............................. 527 7.8.5 Corotational Effective Spin Tensor ................... 530 7.9 Elasto-plastic Damage for Finite-Strain .................... 531 7.9.1 Configuration of Deformation and Damage ........... 531 7.9.2 Description of Damage Tensors ...................... 532 7.9.3 Corresponding Damage Effective Tensor for Symmetrized Model II ............................. 533 7.9.4 Elasto-plastic Damage Behavior with Finite Strains .... 535 7.9.5 Thermodynamic Description of Finite Strain Damage .. 549 7.9.6 Damage Behavior of Elasto-plastic Finite Deformation. 555 7.10 Numerical Results in Applications ......................... 556 7.10.1 Perforated Specimen ............................... 556 7.10.2 Cracked Plate Subjected to Tension ................. 559 7.11 Numerical Analysis for Anisotropic Gurson's Plastic Damage Model .................................................. 564 7.11.1 Plasticity of Gurson's Yield Criterion ................ 564 7.11.2 An Application of Hill Quadratic Anisotropic Yield Criterion ......................................... 565 7.11.3 Anisotropic Gurson's Plastic Model Based on Hill's Failure Criterion .................................. 568 7.11.4 Finite Element Analysis for Voids Growth of Gurson's Plastic Model .................................... 575 References .................................................. 586
8
Theory of Visco-elasto-plastic Damage Mechanics .......... 589 8.1 Introduction ............................................ 589 8.2 Thermodynamics of Visco-elastic Damage Mechanics ......... 594 8.2.1 General Thermodynamics Framework ................ 594 8.2.2 Stated Equivalence of Thermodynamic Entropy ....... 598 8.2.3 Visco-elasticity with Temperature Coupled to Damage. 600 8.3 Asymptotic Expansion of Visco-plastic Damage Mechanics .... 610 8.3.1 About Visco-plastic Damage ........................ 610 8.3.2 Description of Visco-plastic Damage System .......... 612 8.3.3 Recursive Integration Method for Visco-plastic Damage 617 8.3.4 Outline of Visco-plastic Damage Equations and Algorithm ........................................ 624 8.4 Integrated Model of Isotropic Creep Damage ................ 627 8.4.1 Uniaxial Creep Damage Behavior ................... 627 8.4.2 Multiaxial Creep Damage Modeling .................. 630 8.4.3 Generalization of Damage Creep Law ................ 635 8.5 Visco-elasto-plastic Damage Mechanics Based on Minimum Dissipative Energy Principle .............................. 637 8.5.1 Generalized Principle of Minimum Dissipative Energy .637
XVI
Contents
8.5.2
Theoretical Modeling of Visco-elasto-plastic Damage Mechanics ........................................ 641 8.5.3 Numerical Modeling of Visco-elasto-plastic Damage Mechanics ........................................ 646 8.6 Generalized Variational Principles of Visco-elastic Damage Problems ............................................... 650 8.6.1 Preferences of Variational Principles ................. 650 8.6.2 Generalized Variational Principles for Visco-elastic Damage Mechanics ................................ 651 8.6.3 Application of Generalized Variational Principle ....... 658 8.7 Numerical Studies on Visco-elasto-plastic Damage Behaviors .. 662 8.7.1 Application of Coupled Visco-elastic Damage Model to Swirl-Mat Composites ........................... 662 8.7.2 Observation of Asymptotic Integration for Visco-plastic Damage Problems ..................... 668 8.7.3 Numerical Studies of Visco-plastic Damage Behavior in Simple Structures ............................... 673 8.8 Effects of Localization Approach to Creep Fracture Damage .. 677 8.8.1 Effects of Mesh-dependence Due to Local Approach ... 677 8.8.2 Numerical St udy for Effects of Localization Approach to Creep Damage .................................. 681 8.8.3 Regularizations to Suppress Mesh-dependence ......... 687 8.9 Engineering Applications of Visco-elasto-plastic Damage Mechanics .............................................. 692 8.9.1 F. E. Modeling of Thermal Visco-elasto-plastic Damage Behavior ................................. 692 8.9.2 Applied Example of Four-point Bending Tests of Stiffened Plates ................................... 696 8.9.3 Applied Example for Analysis of Pylon Members with a Bolt Hole ....................................... 699 8.9.4 Two Dimensional Dynamic Finite Element Analysis for Visco-elasto-plastic Damage in Longtan Concrete Gravity Dam Project .............................. 704 References .................................................. 715 9
Dynamic Damage Problems of Damaged Materials ........ 723 9.1 Introduction ............................................ 723 9.2 Fundamentals of Dynamic Damage Mechanics ............... 724 9.2.1 Basic Equations of Dynamic Evolutional System ...... 724 9.2.2 Variation Principle of Dynamic Evolutional Continuous System ................................ 727 9.2.3 Unified Description of Dynamic Evolutionary Continuous System ................................ 728 9.2.4 Hamilton-Jacobi-Bellman Equations for Dynamic Evolutionary System ............................... 730
Contents
9.3
9.4
9.5
9.6
9.7
9.8
XVII
9.2.5 Schemes of Numerical Solutions ..................... 733 Dynamic Damage Evolutionary Equations .................. 734 9.3.1 Damage Growth Equations ......................... 734 9.3.2 Concept of Damage Propagation .................... 737 Numerical Method of Analysis for Dynamic Damage Problems 738 9.4.1 Governing Equations of Motion for Anisotropic Damaged Structures ............................... 738 9.4.2 Finite Element Discretization of Dynamic Damaged Body ............................................ 739 9.4.3 Finite Element Discretization of Dynamic Damage Evolution ........................................ 741 9.4.4 Damping for Damaged Materials .................... 746 Wave Propagation in Damaged Media and Damage Wave ..... 749 9.5.1 Introduction of Wave with Damage .................. 749 9.5.2 Wave Propagation Characters in Damaged Media ..... 750 9.5.3 Analysis for Examples of One-Dimensional Wave Propagation in Damaged Media ..................... 761 9.5.4 Kinematic Wave Applied to Crack Tips .............. 777 9.5.5 Damage Wave in Elastic-Brittle Materials ............ 784 Analysis for Dynamic Response of Damaged Simple Structures ........................................... 797 9.6.1 An Introduction of Dynamic Response of Damaged Structures ........................................ 797 9.6.2 Response of Damaged Simple Structure under Dynamic Loading ................................. 800 9.6.3 Lagrangian F E Analysis for Dynamics of Damaged Deep Beam ....................................... 808 9.6.4 Damage Evolution in Deep Beam during Dynamic Response ......................................... 812 9.6.5 Influence of Damage on Dynamic Behavior ........... 820 Dynamic Damage Analysis for Brittle Rock and Its Application ........................................... 832 9.7.1 Purpose of Brittle Rock Dynamic Damage Studies ..... 833 9.7.2 Wave Propagation in Brittle Jointed Rock ............ 834 9.7.3 Analysis for Dynamic Damage in Micro-jointed Rock Mass ............................................ 839 9.7.4 Impact Response Behavior of Dynamic Damaged Brittle Rock ..................................... 842 9.7.5 Example of Numerical Applications and Validation .... 845 9.7.6 Fragmentation of Brittle Rock Due to Dynamic Damage ........................................ 849 Engineering Application of Dynamic Damage Analysis ....... 858 9.8.1 Dynamic Damage Analysis for Earthquake Responses of Arch Dams ..................................... 858
XVIII Contents
9.8.2
Dynamic Analysis of Brittle Damage in Arch Dam Due to Blast Load ................................. 880 9.8.3 Damage Analysis for Penetration of Limited-thickness Concrete Targets .................................. 892 References .................................................. 900
Index .......................................................... 911
1
Introduction
When engineering materials are subjected to unfavorable conditions such as cold and hot working processes, temperature variation, chemical action, radiation, mechanical loading or environmental conditions, microscopic defects and cracks may develop. It is generally accepted that a crack is induced or formed by nucleation of micro-cavities that are enclosed in a region of discontinuities or defects. The effects of these internal defects may reasonably be perceived by dividing them into a single finite number of discontinuities. The distributed defects in materials are responsible not only for the crack initiation and the final fracture, but also for the induced deterioration or damage, such as a reduction in strength, rigidity, toughness, stability, frequency, residual life or an increase in stress, strain, dynamic response and damping ratio. The study of the behavior of microscopic defects and cracks within materials is of interest to both material scientists and researchers in the field of mechanics. For materials scientists, the major concern is the development process of the microscopic cracks and methods for improving the micro-structure of the material so as to improve the overall material performancewhereas researchers in the field of mechanics tend to approach the effects of microscopic defects in materials by introducing an internal state variable within the framework of thermodynamics and continuum mechanics. This variable is termed the damage variable [1-1"-'1-4]. An emerging discipline called Continuum Damage Mechanics [1-4] has recently been receiving attention in an effort to systematically study the growth of micro-cavities and its effect on the engineering behavior of materials. This microscopic damage must somehow be quantified on a macroscopic level within the framework of continuum damage mechanics by representing the effects of distributed defects in terms of the internal state variables. A notion of damage tensor nij was introduced to define the state of damage in the continuum. Because of the significant influence of damage on the safety aspect of structures, a great deal of research has been directed to this field during the last twenty years. Kachanov [1-5] was the first to introduce such continuous variW. Zhang et al., Continuum Damage Mechanics and Numerical Applications © Zhejiang University Press, Hangzhou and Springer-Verlag Berlin Heidelberg 2010
2
1 Introduction
abIes related to the density of the microscopic defects present in the materials. These variables are subsequently embedded in the constitutive relationship of a damage state which may be employed in order to predict the initiation and growth of the macro-cracks. This concept has been formulated within the framework of thermodynamics and its potential has been identified for many phenomena [1-6"-'1-9], including the coupling between damage and creep [1-10, 1-11], high cycle fatigue and creep-fatigue interaction [1-12] and ductile plastic damage [1-13]. The similarity of damage mechanics to fracture mechanics is that both are concerned with the behavior of the damage medium in order to estimate the safety and the serviceability of a structure. However, each approach for dealing with this problem is relatively different. In damage mechanics, the material is treated in such a way that the defects exist on a microscopic scale and they are continuously distributed within the material. The physical and mechanical properties of damaged material depend on the distribution of the micro-cracks. In fracture mechanics, the cracks are treated as discontinuities, where stress singularity exists at the crack tips. Nearer to the cracks tips, the stress concentration is significantly higher and thus the material around this crack tip becomes weaker. The schematic diagram given in Fig.1-1 depicts the relationship of damage mechanics and fracture mechanics. Damage process
!
Damage Microcracks
Initiation
!Microdefects
Microstructure : ................. ;.....................................................: becomes inferior!
:
Stress Growth concentration Fracture Lracks : Macrocracks (Unstable appear Wropagation Fracture Structure Growth damage ! (Structure Number threshold growth) . k d) ! increases I failure I-------{:I crac e Cracks becomeL-_ _---'
Nucleation
i
Fracture process
Dammage threshold
I
\
--D-a-m-"~:~":~:;~;:'~i ~ ~ ~.: F"::;~=:::,h,.i" . . . . . .
1'. -
..... ...
...
.......
Fig. 1-1 Schematic diagra m for the relation between d am age mechanics and fracture mechanics
Compared to classical continuum mechanics, damage mechanics has the following special characteristics: (1) An appropriate damage variable to represent the macroscopic effects of microscopic cracks of materials has to be defined. (2) A damage kinetic equation (damage growth equation) to describe the law of damage growth has to be developed.
1 Introduction
3
(3) A constitutive equation including damage variables to describe the mechanical behavior of the damaged material has to be developed. In short, from the point of view of the application of damage mechanics, the flow chart for continuum damage mechanics analysis can be summarized as shown in Fig.1-2.
~ I
Thermodynamics and Continuum Mechanics
I
/
Damage model
~ Experimental studies of damage
I
Continuum Damage Mechanics
I
-
Constitutive epuations with damage variables
Damage variables
I
I
-----
I--
Damage growth
equations
Damage failure criterion Stress and strain analysis
/
~
......,
I Design modification
1
I
Damage evolution and propagation analysis
....-Structural safety and serviceability life analysis
I
Model mdification
I
I Experimental I I
validation
I
I Application I Fig. 1-2 Flow chart of damage mechanics analysis
The assumption of isotropic damage is often sufficient in practice to predict reasonably the behavior of structures. The calculations involved in an isotropic damage state are very much simplified due to the scalar nature of the damage
4
1 Introduction
variable. The hypothesis of strain equivalence is reasonably valid for isotropic damage modeling [1-6]. However, for anisotropic damage, the variable is of a tensorial nature, and hence the identification of the model is much more complicated. In this case, the equivalent strain cannot be applied satisfactorily and a different approach is necessary [1-14, 1-15]. Due to non-symmetricity of the resultant effective stress tensor for anisotropic damage, the notion of equivalent elastic energy had been applied in place of the equivalent strain concept. It is found that in most cases the symmetrization process markedly influences the resultant parameters that may lead to spurious results [1-15]. Hence, such a symmetrization treatment in an anisotropic damage model should be carefully exercised. The damage to engineering materials has been generally modeled from a continuum standpoint in the context of numerical methods, even though there is some average response to discrete interaction in the micro-structure [1-11]. The existing models can be roughly classified in three different classes: • • •
Purely phenomenological models featuring a legislated damage law based on some general speculations and fitting the existing experimental data. Theories based on the generalizations of materials science models. Models based on the statistical approach.
The concept of damage mechanics applied to rock engineering problems was first introduced by Kyoya et al. [1-16]. Discontinuities such as cleavage cracks and defects are commonly encountered in a rock mass and they have a significant influence on the deformation and failure characteristics3 of rock. If a rock mass is embedded with a number of cracks which are not sufficiently small compared to the structure, the discontinuities can be regarded as damage of the rock mass. Then, the behavior of the rock mass involving such cracks can be conveniently treated by describing the geometry of such cracks. The damage state in the rock mass can be approximately evaluated by the method given by Kawamoto et al. [1-17]. If the discontinuities are distributed in a random fashion, an isotropic damage state may be reasonably adopted. However, if they are distributed in several definite directions, anisotropic damage modeling is necessary [1-18, 1-19]. In spite of above classifications, the major treatment of the cracks appears to be from a deterministic standpoint. The major parameters that affect the strength, and consequently the crack growth behavior in engineering materials, are of a statistical nature [1-20, 1-21]. Since the mechanical properties show some scatter, the resulting effect could be random in nature. However, in practice, the rock mass exhibits a random damaged state (such as the random nature of length and number of cracks) and anisotropy (such as approximately parallel distribution or layered distribution of groups of cracks within a rock mass). The direction of cracks sometimes exhibits a regular but random nature and the variation of the distribution of angle is not too significant. This results in the crack angle distribution becoming both random and anisotropic.
1 Introduction
5
Therefore, the distribution of the cracks in a rock mass can be investigated based on a random and anisotropic damaged state [1-18, 1-19]. When a material is damaged , its microscopic structure will undergo some variation. This variation always causes the mechanical properties of the material to change [1-22 rv 1-28]. Hence, when analyzing damage mechanics problems, not only the problems of damage initiation, growth and ultimate failure of a structure need to be taken into consideration, but also a number of other mechanical properties of the material need to be looked at. These properties may include elastic modulus , rupture strength, yield stress, fatigue limit , creep rate, damping ratio, frequency spectrum and heat conductivity of the damaged material. The above mentioned properties may be more significant in anisotropic damaged cases [1-15]. When a structural component is subjected to impact or shock loading, the transient stress waves are generated and propagated. The response due to dynamic loading can cause elevation of the stress level, especially in a damaged zone or in local regions surrounding the cracks and the defects. Particularly within the damaged zone, the micro-structure of a damaged material is significantly changed from that in the undamaged zone due to the onset and growth of damage [1-29, 1-8, 1-9, 1-30]. The dynamic response of a damaged structural component is considerably different to the corresponding undamaged one due to the changing micro-structure. For example, the frequency becomes lower , the damping ratio higher and the amplitude increases [1-27]. The main areas of research in damage mechanics carried out for this book can be summarized [1-25] as follows: (1) Development of isotropic and anisotropic elastic constitutive and evolutional equations for damage mechanics and their implementation in finite element analysis [1-31, 1-32, 1-33, 1-35, 1-36, 1-42]. (2) Development of isotropic and anisotropic constitutive and evolutional equations for brittle damage mechanics and their engineering application in finite element analysis [1-26, 1-31, 1-34, 1-35, 1-37, 1-44, 1-45]. (3) Development of isotropic and anisotropic elasto-plastic and visco-elastoplastic equations for damage mechanics including damage growth and their engineering application in finite element analysis [1-38, 1-39, 1-35, 1-40, 1-41, 1-43, 1-46]. (4) Investigation of the dynamic damage and dynamic effect of damaged structures and the behavior of damaged materials due to dynamic loading [1-47 rv l-57, 1-28, 1-26, 1-27, 1-34]. (5) Investigation of the influence of matrix symmetrization and basic hypothesis in an anisotropic damage model [1-14, 1-15, 1-42]. (6) Random anisotropic damage mechanics problems using statistical and probabilistic analysis [1-18, 1-19, 1-25, 1-58, 1-59]. The detailed discussion of the above areas has been presented in the following chapters.
6
1 Introduction
Chapter 2 presents a review of the literature regarding the various damage models, constitutive relationships and kinetic evolution equations of isotropic and anisotropic mat erials. Chapter 3 is devoted to the basic concepts of isotropic damage mechanics. In order to develop a general constitutive relationship for damaged mat erials, the hypothesis of complementary energy equivalence has been developed from the basic hypothesis of strain equivalence. This development is primarily based on thermodynamics. Different models of damage constitutive equations and damage strain energy release rate obtained from different hypotheses have been discussed based on the concepts of energy dissipation. The dual relationships in continuum damage mechanics have been presented in terms of the damage dissipation potential of damaged material in this chapter. The detailed dissections of different isotropic damage models with double scalar damage variables are taken into account for alternative quantifications of damage problems. The generalized expressions of the damage stress-strain relation and the damage strain energy release rate for an isotropic damaged material have been expanded into Taylor's series with respect to the internal state variable Cij and fl. The detailed expressions of the damage effect functions have been defined by micro-mechanics based on some experiments, which provide a link between continuum damage mechanics and micro-damage mechanics. It has been shown that the constitutive equation based on the strain equivalence hypothesis is only a simplified one of generalized expression. Chapter 4 presents a set of systematic formulations for the theory of isotropic elasto-plastic damage mechanics. The damage growth model developed in this chapter is the one modified from Lemaitre's model. The elastoplastic constitutive equations, damage growth equations and accumulative hardening equations are established by minimization of the difference between the mechanical dissipation potential and plastic flow potential for a damaged material. In this study, the plastic flow and damage flow are coupled within the potential function. The elasto-plastic damage model with damage growth and accumulative hardening, developed in this chapter, satisfies a non-associated flow rule. For the convenience of the application of the developed theory, some variant forms of the formulations are expressed for t he finite element method. In order to verify the formulations presented in this chapter, some theoretical and experimental results are compared with the results obtained from the finite element model. The problem of a thick wall cylinder with local initial defects when subjected to internal pressure has been considered for the numerical analysis. A shakedown theory for plastic-damaged structures is presented in some aspects of the shakedown load domains of structures. Here the damage variable is proposed as the failure criterion of ductile structures at shakedown. An upper bound to the local damage of structures is presented based on an elastic perfect plastic damage model. The suggested method is illustrated by an example of thick-walled cylindrical tube damage. This chapter also studies t he elasto-plastic crack developing under monotonous loading with employed concepts of damage mechanics and compared to the static crack field con-
1 Introduction
7
trolled by the traditional stress density factor and the conversation integration. The developed analysis for elasto-plastic crack field under monotonous loading has many different characteristics of coupling isotropic damage mechanics and fracture mechanics. The stress-strain relation and damage evolution equations as well as the compatibility equations of deformations in the gradual field have been coupled with isotropic double scale damage near the developing crack. Chapter 5 is concerned with the principles of anisotropic damage mechanics. The damage tensor of an anisotropic damage model has been introduced into the elastic matrix for anisotropic damaged materials. The concept of an internal state variable for isotropic damage mechanics has been developed to form the internal state vector for anisotropic damage mechanics, such as an anisotropic damage vector, an anisotropic damage strain energy release rate vector and an anisotropic accumulative hardening vector. Some decomposition models of an anisotropic damage tensor with respect to different symmetrized and unsymmetrized effective schemes have been described in more detailed comparison. Different modelings of the damage strain energy release rate have also been presented for different effective schemes. Implementation of the elastic constitutive relationship in the finite element analysis has been explained for different effective schemes. Validation of these relationships is provided in the form of a comparison of numerical results with the available experimental results. The application of these relationships to an anisotropic damaged foundation problem is also discussed. The effect of deferent symmetrization schemes for the net stress tensor in an anisotropic damage model has been discussed theoretically and numerically. At the end, some engineering problems, such as foundation damaging, the damage stability of a crag rock slope and seismic damage to the Koyna dam, have been analyzed numerically in order to describe anisotropic damage behavior in practical engineering structures In Chapter 6 the characteristics of either the elastic deformation or the inelastic deformation of brittle damaged materials have been studied, based on the change in microstructures, such as micro-cracks, micro-cavities and micro-slides, to the damage mechanism. The general theory of brittle damage mechanics is carried out from thermodynamic basic expressions, which are described by state equations, rate equations, complementary free energy density and dissipation potential. Thus, a set of damage variables for measuring the changes in microstructures has been used macroscopically to define internal state variables of brittle materials for expressing the brittle damage state in the representational material behavior. Aspects of the micro-mechanics of brittle damage are described based on mean field theory, which are employed in differential schemes of the self-consistent method to dilute the concentration (or Taylor's) model of brittle damage. The percolation theory provides a powerful and efficient framework for the geometrical study of states and systems in the close neighborhood of the crit ical state (or percolation threshold). A non-linear brittle damage model has been developed for porous media based on the modified Mohr-Coulomb damage criterion. Energy equivalent
8
1 Introduction
modeling is applied to express the brittle damage model for a crack-jointed rock mass. In Chapter 7, the development of the damage mechanics theory presented in Chapter 4 has been extended to the anisotropic elasto-plastic case. The basis of anisotropic damage mechanics developed in Chapter 5 has been applied to consist of the theory of anisotropic elasto-plastic damage mechanics systematically with uniform formulations. Both Hill's and Hoffman 's anisotropic failure models have been modified in this chapter to develop the failure criterion for anisotropic damaged materials. A developed new type of anisotropic accumulative hardening model is incorporated into these two modified anisotropic damage models. The formulations presented cover both models with and without damage growth. A constitutive model of finite-strain plasticity is applied to the theory of anisotropic continuum damage mechanics to be incorporated in the proposed configurations. Using anisotropic Gurson's yield function, the anisotropic Gurson's plastic damage model is applied based on the presence of spherical voids in anisotropic materials. In addition, an evolution law for the void growth is also incorporated, with some interesting results, in this chapter. The validation of these models is carried out by comparison of numerical results and available experimental results. The influence of damage around a crack tip on the stress concentration, plastic strain distribution and damage growth has been investigated. The anisotropic Gurson yield criterion has been used in finite element computations to evaluat e the macroscopic anisotropic plastic behavior of porous materials with spherical voids. The computational results are examined for this type of porous material under elastic and perfectly plastic conditions with different void volume fractions. In Chapter 8, the formulation of coupled visco-elastic visco-plastic and damage response is patterned on the methodology of continuum damage mechanics. In addition, the formulation employing the general thermodynamic framework is applied to so-called swirl-mat polymeric composite materials. The viscous damage process is analyzed by modeling the coupling between visco-elastic-plasticity and damage. The resulting model is then presented to account for time-dependent damage as well as damage-induced changes in material symmetry, and this also results in expressions incorporating the concept of effective stress. A generalized visco-elasto-plastic dynamic damage theoretical model is presented based on essential systemic works of the author's PhD students on continuum damage mechanics. These developments are carried out based on the principle of minimum dissipative energy, which has been applied to the visco-elasto-plastic damage theory of rock-like materials and provide a generalized theoretical modeling in this chapter. The advances of the developed visco-elasto-plastic dynamic damage-failure model enable us to employ any general failure criteria. The developed theoretical model and finite element method have been applied to a hydraulic electric power engineering project in order to numerically analyze, predict and judge the safety problems of the Longtan Great Dam and foundation system in the event of a serious earthquake.
1 Introduction
9
In Chapter 9, the dynamic response of damaged structural components and the dynamic behavior of damaged materials have been investigated using the concept of continuum damage mechanics. The unified finite element discretization of two and three dimensional damaged structures for dynamic analysis has been developed by considering the effects of damage on the material properties. From the dynamic analysis of damage-mechanics problems using examples in practical engineering structures, the result shows that not only processes of damage initiation, growth and failure of structures need to be taken into consideration in dynamic damage mechanics, but also a number of other alterative mechanical properties of materials due to damage are very important for engineering design. From the numerical examples presented in this chapter, it was found that the dynamic loading applied to a damaged structure leads to a significant growth in, and propagation of, the damage, to a reduction in the natural frequencies of the system and to a state of resonance due to damage growth. These alterative properties may include elastic modulus, ultimate strength, yield stress, fatigue limit, creep rate, damping ratio , heat conductivity, and so on. The effects of these properties may be even more significant in cases of anisotropic damage. The influence of damage growth and damage zone propagation on the dynamic behavior of damaged structures or damaged materials, such as natural frequencies, damping ratio, magnification and phase angle of response, have been investigated for simple structures, a damaged cantilever beam and an anisotropic damaged rectangular plate. In studying alterative dynamic properties of the damaged materials, it was found that the damping ratio increased significantly, whereas the equivalent viscous damping and critical damping decreased due to damage growth. In this chapter, the basic theory of elastic wave propagation in damaged media and the behavior of damage wave propagation are also studied, in which we can see that the time displacement curve of the received wave gains from boundary conditions and continuum conditions. Consequently, the internal characteristic information carried by the received damage wave can be used to study the degree of damage and the location of damaged media. Effects of the degree of damage, damage location and damaged zone on the amplitude and the arrival time of wave propagation are quantitatively analyzed by the gained curve graph with examples of numerical computation. A nonlinear partial differential equation for the damage kinetics based on the gradient of damage as an additional internal variable in the thermodynamic description of the dissipative process is formulated within the framework of non-equilibrium thermodynamics. A constitutive model for the damage fragmentation of brittle rock is presented to provide a quantitative method to estimate the fragment distribution and fragment size generated by crack coalescence in the dynamic fragmentation process, the quantity of which is clearly related to the spatial fluctuation of the mean damage field. The models presented in this chapter are capable of describing most behavior relating to the brittle dynamic response of damaged structures including micro-joints or micro-cracks and the interaction with wave propagation properties, as well as the consideration of the
10
1 Introduction
degradation of the material stiffness and strength which is described, rather than classical continuum damage mechanics theory. Some numerical results show that comparisons between the proposed models and the experimental results from independent field t ests are also discussed in this chapter.
References [1-1] Kachanov L. , Continuum model of medium with cracks. ASCE J. Eng. Mech. Div., 106(5), 1039-1051 (1980) . [1-2] Krajcinovic D., Statistical aspects of the continuous damage theory. Int . J. Solid Struct. , 18,551-562 (1982). [1-3] Lemaitre J. , Evaluation of dissipation and damage in metals submitted to dynamic loading. In: Proceedings of the ICM-l, Kyoto, Japan, pp. (1971) . [1-4] Kachanov L., Introduction to Continuum Damage Mechanics . Martinus Nijhoff Publishers, Dordrecht , The Netherlands (1986) . [1-5] Kachanov L., Time of the rupture process under creep conditions. TVZ Akad Nauk S.S.R. Otd . Tech. Nauk, 8 , 26-31 (1958) . [1-6] Lemaitre J ., A Course on Damage Mechanics. Springer-Verlag, Berlin Heidelberg New York (1992) . [1-7] Krajcinovic D., Fonseka G .U ., The continuous damage theory of brittle materials: Part 1. general theory; Part 2. uniaxial and plane response modes. ASME Trans. J. App\. Mech., 48(4) , 809-824 (1981). [1-8] Chaboche J ., Continuum damage mechanics : a tool to describe phenomena before crack initiation. Nucl. Eng. Des., 64(2) , 233-247 (1981) . [1-9] Chaboche J ., Continuum damage mechanics: Part I. general concepts; Part II. damage growth, crack initia tion, and crack growth . J . App\. Mech., 55(1) , 59-72 (1988). [1-10] Murakami S., Ohno N., A continuum theory of creep damage . In : Proceedings of the 3 rd IUTAM Symposium on Creep in Structures. Springer-Verlag, Berlin, pp.422-444 (1981) . [1-11] Hult J ., Effect of voids on creep rate a nd strength. In: Shubbs N., Krajcinovic D. (eds.) Damage Mechanics and Continuum Modeling. ASCE , USA , pp.13-23 (1985). [1-12] Lemaitre J. , Chaboche J. , A non-linear model of creep-fatigue damage cumulation and interaction . In: Proceedings of the IUTAM Symposium on Mechanics of Visco-Elastic Media and Bodies. Springer-Verlag, Berlin, pp .291-301 (1975). [1-13] Lemaitre J. , A continuous damage mechanics model for ductile fracture . J. Eng. Mater. Tech., 107(1) , 83-89 (1985) . [1-14] Zhang W.H ., Murti V. , Valliappan S. , Effect of matrix symmetrisation in anisotropic damage mode\. Uniciv Report No . R-237, University of New South Wales, Australia (1990) . [1-15] Zhang W .H., Chen Y.M. , Jin Y., Effects of symmetrisation of net-stress tensor in anisotropic damage models. Int . J . Fract., 109(4),345-363 (2001) . [1-16] Kyoya T ., Ichikawa Y ., Kawamoto T ., A damage mechanics theory for discontinuous rock mass. In: Proceedings of the 5 th International Conference on Numerical Method in Geomechanics, Nagoya, Japan, pp.469-480 (1985) .
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[1-17] Kawamoto T., Ichikawa Y ., Kyoya T., Deformation and fracturing behavior of discontinuous rock mass and damage mechanics theory. Int. J . Numer. Anal. Methods Geomech. , 12, 1-30 (1988). [1-18] Zhang W .H., Valappan S., Analysis of random a nisotropic damage mechanics problems of rock mass: P art I. proba bilistic simulation. Int. J. Rock Mech. Rock Eng., 23(1) , 91-112 (1990) . [1-19] Zhang W .H., Valappan S. , Analysis of random a nisotropic damage mechanics problems of rock mass: Part II. statistical estimation. Int . J. Rock Mech . Rock Eng., 23(1) , 241-259 (1990) . [1-20] Eyin F ., Fakinlede C., Probabilistic simulation of fatigue crack growth by damage accumulation. J . Eng. Fract. Mech., 22, 697-712 (1985) . [1-21] Krajcinovic D. , Statistical aspects of the continuous damage theory. Int . J . Solid Struct., 18(17) ,551-562 (1982) . [1-22] Cordier G. , Van Dang K. , Strain hardening effects and damage in plastic fatigue. In: Proceedings of the IUTAM Symposium on Physical Nonlinearities in Structure Analysis. Springer-Verlag, Berlin, pp.52-55 (1981) . [1-23] Highsmith A .L., Reifsnider K .L. , Stiffness-reduction mechanisms in composite laminat es. In: Reifsnider K.L . (ed.) Damage in Composite Materials, ASTM STP 775 , pp.103-117 (1982) . [1-24] Hult J ., Broberg H., Creep rupture under cyclic loading. In: Proceedings of the 2nd Bulgaria n Congress on Mechanics. Varna, Bulgarian, 2 , 263-272 (1976). [1-25] Zhang W .H. , Numerical Analysis of Continuum Damage Mechanics . Ph .D. Thesis, University of New South Wales, Australia (1992). [1-26] Zhang W .H., Valliappan S., Continuum damage mechanics theory and application: Part I. theory ; Part II. application. Int . J . Dam. Mech., 7(3) , 250-297 (1998) . [1-27] Zhang W .H., Chen Y .M., Jin Y. , A study of dynamic responses of incorporating damage materials and structure. Struct. Eng. Mech., 12(2) , 139-156 (2000) . [1-28] Zhang W.H ., Murti V ., Valappan S. , Influence of anisotropic damage on vibration of plate. Uniciv Report No. R-274, University of New South Wales, Australia (1990) . [1-29] Bui H.D. , E hrlacher A., Propagation of Damage in Elastic and Plastic Solids. In : Proceedings of the ICF-6. Cannes, France, pp.533-551 (1982) . [1-30] Zhang X ., Mai Y .W ., Damage waves in elastic-brittle materials. In: Proceedings of the IUTAM Symposium on Rheology of Bodies with Defects. Kluwer Academic Publishers, Dordrecht , T he Netherlands, pp.1 79-190 (1999) . [1-31] Vala ppan S. , Zhang W.H ., Anisotropic damage problems of rock mass. In: Proceedings of the NUMETA 90 , Swansea, Wales (1990). [1-32] Vala ppan S., Zhang W .H., Murti V ., Finite element analysis of anisotropic damage mechanics problems. J . Eng. Fract. Mech., 35(6) , 1061-1076 (1990) . [1-33] Zhang W .H., Murti V ., Valappan S. , Elastic constitutive relation for an anisotropic damage model. Uniciv Report No. R-270, University of New South Wales, Australia (1989) . [1-34] Valliappan S., Zhang W .H., Failure localisation in coal seams during outbursts. In: Proceedings of the International Symposium on Deformation and Progressive Failure on Geomechanics, Nagoya, Japan , pp.112-118 (1997) . [1-35] Valliappan S. , Zhang W .H., Analysis of structural components based on damage mechanics concept. In : Elarabi M .E. and Wifi A.S.(eds.) Current Advances
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1 Introduction
in Mechanical Design and Production . Pergamon Press, Oxford, pp .265-280 (1996). [1-36] Valappan S. , Analysis of anisotropic damage mechanics. In:Proceedings of the International Conference on Computational Engineering & Science. Comput . Mech., 12(16) , 1143-1147 (1991). [1-37] Zhang W.H. , Chen Y.M ., Jin Y ., Mechanism of energy release during coal/gas outburst . Chin. J . Rock Mech . Eng. , 19(zl), 829-835, in Chinese (2000) . [1-38] Murti V. , Zhang W .H., Valappan S., Stress invariants in orthotropic damage space. J . Eng. Fract. Mech., 40, 985-990 (1991) . [1-39] Valappan S., Zhang W .H. , Elasto-plastic analysis of anisotropic damage mechanics problems. In: Proceedings of the International Symposium on Assessment and Prevention of Failure Phenomena in Rock Engineering. Ankara, Turkey (1993) . [1-40] Zhang W.H., Elasto-plastic damage analysis in anisotropic damage mechanics. J. Solid Mech., 21(1) , 89-94, in Chinese (2000) . [1-41] Qiu Z.H., Zhang W .H ., Yu G .S., The finite element modeling of visco-elastoplastic dynamic damage in concrete-rocklike materials. In: The Theory and Practice of Modern Civil Engineering, Proceedings of the 1 st National Postgraduate Student Research Theses, Hohai University, Nanjing, China, pp.349-353, in Chinese (2004). [1-42] Zhang W.H., Qiu Z.H. , Ren T.H., Influences of hypothesis on damage strain energy release rate, fracture and damage of advanced materials. In: Proceedings of the International Conference on Fracture and Damage of Advanced Materials. China Machine Press, Beijing, pp.460-470 (2004). [1-43] Qiu Z.H., Zhang W .H. et aI., Theory ofvisco-elasto-plastic damage mechanics represented by the principle of the minimum dissipative energy. J. North Chin . Water Conserv . Water Electr. Inst., 26(4) ,124-126, in Chinese (2005). [1-44] Qiu Z.H ., Zhang W .H., Li H .B ., Non-linear dynamic damage finite element model for rocklike materials . Gener. J . Sci. Technol., 21(5), 615-623 , in Chinese (2005). [1-45] Zhang W .H., Li H.B ., Chen Y .M., Study on multi-phase fluid dynamics modeling of unsaturated oil-gas-water seepage in fracture-damaged porous medium . In: Proceedings of the 2nd National Technically Workshop on Unsaturated Soils Mechanics, Zhejiang University, Hangzhou , China, 4 , pp.23-24, 168-177, in Chinese (2005) . [1-46] Qiu Z.H., Zhang W.H., Chen Y.M ., Safety analysis for visco-elasto-plastic damage of Longtan concrete gravity dam. J . Northeast Univ . (Sci. Ed .), 27(SI) , 155-158, in Chinese (2006) . [1-47] Valappan S., Zhang W .H., Murti V., Dynamic analysis of rock engineering problems based on damage mechanics. In : Proceedings of the International Symposium on Application of Computer Methods in Rock Mechanics and Engineering, Xi'an Institute of Mining and Technology, Xi'an, China, (1993) . [1-48] Li H.B ., Zhang W.H ., Wang Y .J ., Finite element analysis of brittle dynamic damage in concrete arch dam under blast load . J . Zhejiang Univ . (Eng. Ed .), 41(1) , 29-33, in Chinese (2007). [1-49] Li H.B ., Zhang W.H ., Chen Y.M ., 3-D F .E. analysis of anisotropic brittle dynamic damage in gravity dam due to blast-impact load . Chin. J . Rock Mech. Eng., 25(8), 1598-1605, in Chinese (2006) .
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[1-50] Qiu Z.H., Zhang W .H., Li H.B ., Analysis for visco-elasto-plastic dynamic damage in rock engineering structures by principle of the minimum energy dissipation. In: Proceedings of 2005 Technically Workshop on Engineering Mechanics for Both Shore-Sides of China, in Chinese (2005) . [1-51] Qiu Z.H ., Zhang W.H ., Ren T.H ., Safety analysis of elasto-visco-plastic dynamic damage in concrete gravity dam under earthquake load. In: Proceedings on Progress in Safety Science and Technology: Part B . Science Press, Beijing/New York, 4, 2077-2084 (2004). [1-52] Qiu Z.H ., Zhang W.H ., Ren T .H., Non-linear earthquake dynamic damage in dam and rock foundation system. Chin . J . Water Conserv ., 36(5) , 629-636, in Chinese (2005). [1-53] Zhang W .H., Qiu Z.H ., Yu G .S., Analysis of brittle dynamic damage in dam and rock foundation due to earthquake. Chin . J . Rock Mech. Eng., 23(8) , 13111317, in Chinese (2004). [1-54] Zhang W.H., Chen Y.M ., Jin Y. , Behavior of dynamic response for damaged materials. J . Vibr. Eng., 13(2) , 211-224, in Chinese (2000). [1-55] Qiu Z.H ., Zhang W .H., Yu J ., et at., Earthquake safety analysis of Longtan concrete gravity dam. In: Proceedings on Progress in Safety Science and Technology: Part. A. Science Press, Beijing/New York, 5 , 391-396 (2005) . [1-56] Zhang W.H. , Ren T.H ., Qiu Z.H., Influences of damage on soil ground near hammer foundation due to blows. In: Chen Y.M., Takemiya H. (eds.) Environmental Vibration. China Communications Press, Beijing, pp.74-87 (2003) . [1-57] Zhang W .H. , Ren T.H ., Qiu Z.H. , Impact fatigue damage analysis for hammer foundation . J . Vibr. Eng., 18(4) ,506-511 , in Chinese (2005). [1-58] Zhang W .H ., Jin W .L., Li H.B ., Random damage mechanics analysis for stability of rock slope. Chin . J . Water Conserv ., 36(4) , 413-419, in Chinese (2005). [1-59] Wang Y.J ., Zha ng W .H., Finite element analysis for fuzzy random da mage mechanics in geo-engineering structures. J . Water Attempt South North China, 1 , (2008) .
2
Review of Damage Mechanics
2.1 Development of Damage Mechanics The progress of failure in materials, under various loading conditions, is assumed to involve the degradation of structure due to nucleation and growth of defects, such as micro-voids and micro-cracks, and their coalescence into macro-cracks [2-1 , 2-2]. This process, generically termed damage, was first used to predict the creep rupture of metals in service at elevated temperatures [2-3]. In 1958 Kachanov first introduced the concept of Continuum Factor and Effective Stress in his study of fracture mechanics due to creep [2-3]. This concept was taken up later and the concept of Damage Factor was developed by Robotnov [2-4, 2-5]. Although damage mechanics provides a measure of material degradation on a micro mechanics scale, the damage variables are introduced to reflect average material degradation on a macro-mechanics scale and thus continuum damage mechanics (CDM) was developed. Based on these newly introduced concepts, many researchers adopted the principles of continuum mechanics to study the process of damage. Extensive treatments of CDM have been presented in books by Rabotnov [2-5], and Lemaitre and Chaboche [2-6]. In the theories, it is assumed that once the values of specified damage variables reach certain levels, the material cannot sustain the applied load any more and failure takes place. For a considerable period of time, the research effort was mostly confined to the analysis of creep damage. This has been used to study the failure of materials under high temperature creep [2-7, 2-8] and creep-cyclic plasticity [2-9, 2-10]. In the later part of the 1970s, the concept of damage was given more consideration due to similar problems in the nuclear industry and in space t echnology. Besides Kachanov [2-11"-'18] and Robotnov [2-4, 2-5]' many prominent researchers such as Lemaitre et al. [2-19"-'32]' Chaboche et al. [2-33"-'38], Krajacinovic et al. [2-39"-'46], Murakami et al. [2-47"-'56], Leckie et al. [2-57"-'61]' Hult et al. [2-62"-'64]' Sidoroff et al. [2-65, 2-66], Simo et al. [2-67"-'70] and Zhang et al. [2-71"-'97], Valliappan et al. [2-98"-'104] further developed the W. Zhang et al., Continuum Damage Mechanics and Numerical Applications © Zhejiang University Press, Hangzhou and Springer-Verlag Berlin Heidelberg 2010
16
2 Review of Damage Mechanics
damage factor into a field variable by applying the principles of continuum mechanics. During the same period, due to advancement in experimental techniques, researchers such as Rosuselier et al. [2-105 rv 108], Dragon et al. [2109 rv 112], Bogdannoff [2-113,2-114]' Ashby et al. [2-115], Dyson and Melean [2-115] and Gittus [2-117] contributed to the mechanism of damage in materials. This concept has also been extended into metal forming to study the formability of materials, especially for cold forming [2-118]. It was discovered that void nucleation, growth and coalescence take place under large plastic deformation and ductile void growth theories have been developed to predict failure of materials in metal forming [2-119]. In 1978, Lemaitre and Chaboche [2-22], based on the principle of irreversible thermodynamics, developed the concepts of material damage and established a new branch of mechanics by means of the theory of continuum mechanics. This new branch was called Continuum Damage Mechanics [2-9, 2-14,2-30,2-33, 2-35 rv 36, 2-43, 2-51, 2-68rv69 , 2-73, 2-120rv124]. So far , the studies carried out in the area of material damage problems can be roughly classified based on the modification from [2-35, 2-41 , 2-68, 2-71 ] as follows: • • • •
Microscopic Method (Metallurgy). Macroscopic Method (Continuum mechanics). Mesoscopic Method (Micro-Meso Mechanics). Statistical Method (Random damage mechanics).
The macroscopic discontinuities in the work-piece are due to the development of micro-voids or micro-cracks that grow under large straining conditions [2-118,2-125]. From observations at a microscopic level, the main cause of the damage in material deformation is ductile fracture or intergranular fracture occurring in crystallographic materials [2-125 , 2-1]. Ductile fracture results from decohesion of the matrix material around inclusions or second-phase particles, then the micro-cavities or micro-voids grow with increasing tensile strains and tend to form macroscopic cavities or cracks leading to macroscopic fracture [2-29]. Such a mechanism mainly occurs in cold forming conditions. In hot forming conditions, i.e. when the deformation temperature is greater than about half the melting temperature (Tm), the main cause of damage development is normally believed to be associated with intergranular damage [2-118] that corresponds to the nucleation of cavities at grain boundaries [2-126]. This phenomenon is controlled mainly by the visco-plastic strain rate and might be responsible for damage development in super-plastic forming processes, where very low strain rates are applied [2-127]. However, at high temperature and high strain rate deformation , e.g., fatigue tests on stainless steel at 625°C at 15rv50 Hz (high strain rates), trans-granular cracks were observed [2-128]. Chaboche [2-35 rv 36] and Lemaitre [2-31 ] synthesized approaches for combining damage mechanics with fracture mechanics to calculate the critical
2.2 Survey of Damage Phenomena
17
rupture conditions of a component. These approaches form a tree step technique: (1) The geometry of the structure being known, together with the history of loading and initial condition, the fields of stress and strain can then be calculated by means of strain constitutive equations and a numerical procedure (FEM for example). (2) Then, by means of a damage criterion, the most critical point(s) with regard to fracture is (are) determined and, the load, or the time, or the number of cycles corresponding to a macro-crack initiation at that point is (are) calculated by integration of damage constitutive equations for the history of local stress or strain. (3) In a third step, the fracture mechanics concepts are applied in order to calculate the evolution of that macro-crack up to the final rupture of the whole structure. Continuum damage mechanics (CDM) is a very applicable and rapidly developing discipline. Now many papers are published and several international conferences, e.g. , IUTAM-Symposia or EUROMECH-Colloquia et al., [2-129"'144] take place. Furthermore, the International Journal of Damage Mechanics has stressed the importance of this branch of damage-fracture mechanics. Furthermore, Refs. [2-145"'165] list a part bibliography of books dealing with damage mechanics published so far. The theoretical descriptions of the damage state in a continuum and its evolution are rather complicated. Experimental investigations in this field are difficult, especially under multiaxial stress and non-proportional loading. Therefore, experimental data are scarcely available, so that comparisons between theory and experiment are often impossible.
2.2 Survey of Damage Phenomena Damaged phenomena of materials are generally investigated by means of a damage model, which can represent variations of material properties and processes of material failure due to damage initiation, growth, propagation and crack nucleation within the material. As mentioned before, the basic problem of damage mechanics is to explain what the actually damage is and how to quantify it.
2.2.1 Different Damage Definitions due to Different Measurements Some researchers (Cordier and Dang [2-166] and Bodner [2-167]) directly take the ratio of the number of damaged and total grains as the damage variable for investigating the fatigue damage. Because there are a great number and various shapes of micro-cavities in a material, it is difficult to describe
18
2 Review of Damage Mechanics
the geometry for every cavity. Thus, most of the researchers try to find an abstract damage variable, which may be considered as a scalar, vector or tensor, for phenomenological description of any kind of micro-defect [2-32]. From the point of view of thermodynamics, the damage variable must be able to indicate the irreversible process of micro-structural change within the material. Therefore, damage is an internal variable, which must be a function of material properties, loading, temperature, time, etc. However, this internal variable must be capable of prescribing damage growth and propagation [2-35 rv 36 , 2-61]. The choice of the damage variable is not simple. It can be achieved either by a micro-structural analysis or by a direct generalization of experimental data. In order to model damage within the thermodynamics of irreversible processes, the variables introduced into continuum damage mechanics by many researchers such as [2-33, 2-29, 2-65, 2-120, 2-168, 2-169] are given in Table 2-1. Ta ble 2-1 Observable, internal and associated variables Observable Internal Associated variables variables variables Accumulative hardening Stress tensor (J" Elastic strain tensor Ee parameter I Damage variable n Entropy S Temperature T Associated variable of accumulative hardening R Damage strain energy release rate Y
The essential consideration of the damage variable is the surface density of cracks and cavities [2-26] as illustrated in Fig.2-1. Many researchers [2-33, 2-43] adopt the classical definition of damage as follows: D = l - A*jA
(2-1)
where A* is the "effective" area and A is the undamaged area. The damage variable can be defined on the basis of different phenomena of material [2-24]. For example, Kachanov [2-153], Lemaitre and Chaboche [2-22], Rinaldi et al. [2-170], Lin et al. [2-171 ], and Westlund [2-172] adopted the effective stress (i. e. actual stress or net-stress) to define the damage variable; Rosuselier [2-106] selected the mass density of the damaged material and Dragon and Mroz [2-109], Massart et al. [2-173 rv 175] opted for the density of micro-cracks within the material. From the classical definition of Eq.(2-1), several other definitions of the damage variable have been developed. For example based on the modulus of elasticity, Lemaitre [3-21] proposed
2.2 Survey of Damage Phenomena
n
19
I -A· Q =A
A
Fig. 2-1 Illustration of damage as the surface density of the intersect of cracks and cavities D
=
1 - E* /E
(2-2)
that E * is the effective Young's modulus of damaged material. It should be noted that Eq.(2-2) could only be derived from Lemaitre's hypothesis of strain equivalence [2-22, 2-30]. However, in the case of anisotropic damage, this hypothesis cannot be directly applied satisfactorily and hence a different approach to strain energy equivalence is necessary and has been presented in [2-99]. Based on the hypothesis of strain energy equivalence, the anisotropic damage parameters can be defined in terms of Young's modulus [2-120,2-15 , 2-71 rv 74, 2-99] as (2-3) Lemaitre and Chaboche [2-22] and Hao Lee et al. [2-120] used a strain gauge measure c to define damage as 1
P 1
D = l - E(A*~)
(2-4)
where P is the uniaxial load, A* is the effective area and E is the undamaged elastic modulus. The measure of damage considered by Pieichnik and Pachla [2-176] and Cheng [2-177] was the ratio of strain for damaged and undamaged cases as
D = l -c/c*
(2-5)
The damage variable considered by Rosuselier [2-106] is measured from the mass density of material. From his calculations, the mass density of a damaged
20
2 Review of Damage Mechanics
material p* must be less than the original undamaged one Po. Accordingly, the damage variable can be defined as
n=1-
p* j po
(2-6)
It should be noted that only in the case of large plastic deformation does this definition becomes valid [2-178]. Therefore, it is applicable only to finite deformation damage theory. The plastic potential presented by Rosuselier's model complies with the orthogonal principle. When extensive damage exists in a material, Broberg [2-179] suggested that using logarithmic expressions is more applicable. Thus, the definition of damage can be expressed as
n = In(AjA* ) n = In(EjE*)
(2-7)
From this definition, the effective stress has the form of (2-8) Following the pioneering effort by Kachanov, further work on damage mechanics was devoted to one-dimensional problems. Consequently, a scalar form of the damage variable was sufficient . Most of the researchers used a scalar parameter to measure the damage variable under the assumption of isotropic damage within the material. The introduction of the second and third dimension in geometrical modeling clearly indicated the limitation of the scalar model that is strictly speaking geometrically justified only in the case of the spherical voids (porosity) and perfectly random micro-cracks [2-180, 2-115,2-61 ]. In all other cases, the orientation of fiat, planar micro-cracks casts a serious doubt on the applicability of the scalar model, in spite of its simplicity [2-46]. It is interesting to note that most of the micro-crack representations retained the original idea of Kachanov, adopting the void area density as the measure of damage in the observed plane. Therefore, in the simplest case, the damage variable is always to be considered as a scalar function , but in a more complex case, the damage variable must be considered as a vector or tensor function. For example, in the case of anisotropy the damage state within a material must be expressed by a set of stat e variables- tensor functions which had been first suggested by Leckie and Onat [2-61]' Cordebois and Sidoroff [2-181]' Murakami and Ohno [2-49]. As Lemaitre pointed out in [2-28"-'31]' between the micro-level and macrolevel, there exists a macro-scale level of constitutive equations for strain behavior. The continuum damage mechanics approach within the macro-scale defines a damage variable as an effective surface density of cracks within a plane. Of course, at the macro-scale the damage variable can be introduced with the
2.2 Survey of Damage Phenomena
21
concept of effective stress. Kachanov first introduced this effective stress. This has been the starting point of continuum damage mechanics, which has been further developed for dissipation and low cycle fatigue in metals by Lemaitre [2-19], for coupling between damage and creep by Leckie and Hayhurst [2-58], for damage and cyclic creep by Hult [2-62]' for high cycle fatigue by Chaboche [2-35 rv 36] and for creep fatigue interaction by Lemaitre and Chaboche [2-20]. Later, the thermodynamics of irreversible processes provided the necessary scientific basis to justify continuum damage mechanics as a theory (before 1993: Chaboche [2-33], Lemaitre and Chaboche [2-22], Leckie and Hayhurst [2-60], Murakami [2-48], Cordebois and Sidoroff [2-181] and Krajcinovic [245]; after 1993: Ibijola [2-2], Zhang and Valliappan [2-74], Voyiadjis [2-124], Tang et al. [2-164]' Massart [2-174], Abdul-Latif [2-180], Carol et al. [2-182 ]' Desmorat [2-183]). Models presented here are in the framework of thermodynamics that provides the possibility of identifying the damage by means of coupling with elasticity and plasticity. Damage Due to Multiplication of Mobile Dislocations: The micro-damage mechanism responsible for this behavior is a progressive accumulation of mobile dislocations as metal creep proceeds at high temperatures [2-184]. It has been termed mobile dislocation strain-softening [2-185] and is shown schematically in Fig.2-1(a). Creep in these materials is therefore not controlled by dislocation recovery but is best thought of in terms of the kinetics of dislocation multiplication and subsequent motion [2-186]. By treating the velocity of dislocation around " particles as one of diffusive drift, whose spacing is very much less than that of the dislocations, secondary and tertiary creep in superalloys under various loading conditions can be modeled by the introduction of mobile dislocation damage. A typical damage model has been represented by Lin et al. [2-187] as: . [h = C(1 - ild 2·Cc
(2-9)
where ill (= 1 - p;/ p) is the mobile dislocation damage and its evolution increases proportionally to creep rates Ec , Pi is the initial dislocation density, which is influenced by the materials processing route. P is the current dislocation density. The parameter C reflects the propensity of the material to enter tertiary creep and its magnitude is inversely proportional to Pi . This damage causes the softening of materials, i.e. increasing creep rates, but does not determine the failure of materials [2-184].
2.2.2 Damage Described by Micro-cracks and Macro-cracks In order to examine the development of cracks from micro-fracture to macrofracture, it is necessary to combine continuum damage mechanics with fracture mechanics. Before the damage theory can be developed , it is also necessary to know precisely what is meant by the ultimate state of damage processes. Under the present development of continuum damage mechanics, this final state
22
2 Review of Damage Mechanics
corresponds generally to macroscopic crack initiation, that is the "breaking up" of the continuum volume element. A large degree of arbitrariness is present in the definition of crack initiation, especially in fatigue where the behavior of newly nucleated cracks and short cracks shows various complex interactions with the micro-structures (see the schematic view of Fig.2-2 presented by Chaboche [2-35]). I
I
I
I
I
, Cavities ,Microcrack, Microcrack' Macrocrack, Macrocrack Dislocations: s l i P : : : : bands : initiation : propagation: initiation' propagation 0.0 I Classical - - - - - - - - • crack initiation
0.1
.1
f Crack growth
I
Present definition , of crack initiation- - - ,
Damage mechanics
I
---- -
Fracture h' m_e_c_a_n_lc_s____~
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _~L__ _ _ _
Fracture mechanics ideali zation
a
macroscop ic crack
Fig. 2-2 Illustration of macroscopic crack initiation
In fact, the consideration of a macroscopic crack in the framework of Fracture Mechanics supposes a defect sufficiently large as compared to the microscopic heterogeneities (grains, subgrains and other defects). The main macroscopic crack is assumed to be developing through several grains, in order to show a sufficient macroscopic homogeneity, in size, geometry and direction, leading to a possible treatment through Fracture Mechanics concepts (see schematic illustration by Fig.2-2 presented in [2-35]).
2.2 Survey of Damage Phenomena
23
This assertion is in agreement with the observation of Janson and Hult [2188] and Pak and Trapeznikov [2-189] according to which fracture mechanics leads to unreliable results in the case of fissures less than two or three grain diameters in size. As the damage develops, the material becomes anisotropic. Based on this fact, damage can be characterized [2-66, 2-181 ] by a symmetrization tensor of fourth rank, which corresponds to the tensor of elastic coefficients and contains 21 independent components. In an anisotropic damage model, the net-stress (or effective stress) tensor is non-symmetric, making the inversion expensive computationally. To simplify such non-symmetricality, some investigators (Murakami et al. [2-49,2-51]' Cordebris et al. [2-66,2-181]) suggested some symmetrizing techniques. This treatment, although offering mathematical convenience, does not have a physical basis such that the resultant damage model may implicitly include new properties which originally did not exist and may also exclude some significant properties before symmetrization is done [2-26]. Such an arbitrary treatment may in fact pose a spurious engineering analysis [2-190]. Therefore, Zhang et al. [2-71'"'-'75,2-77'"'-'79, 2-99,2-103] proposed a non-symmetrized anisotropic damage model. The effects of these symmetrization schemes are assessed by deriving the corresponding explicit form of various key parameters for anisotropic damage modeling in [2-77'"'-'79]. It is found that in most cases the symmetrization process markedly influences the resultant parameters that may lead to spurious results. Hence, such symmetrization treatment in an anisotropic damage model should be carefully exercised. Kawamoto et al. [2-191'"'-'193], Costin et al. [2-194'"'-'196], and Zhang et al. [2-71'"'-'97, 2-99'"'-'104] have applied the concept of anisotropic damage mechanics to geotechnical problems. Later, Zhang and Valliappan [2-71'"'-'73] developed a method to estimate the random anisotropic damage state of a rock mass and applied it to stochastic finite element analysis of random damage problems [2-96'"'-'97]. In some articles, the theoretical limitation due to the concept of effective stress and the hypothesis of the strain equivalent have been discussed. It was earlier pointed out in references [2-197, 2-198], that in the case of single isotropic damage the strain equivalence hypothesis implies that both the effective Lame constants .\ * = .\(1 - Q) and p,* = p,(1 - Q) are proportional to (1 - Q) during a damage process, and the effective Poisson's ratio v* = v remains unchanged. Unfortunately, the inference is inconsistent with the damage observations of practical materials, and it is also incompatible with the conclusions from micro-mechanics [2-199, 2-200]. Consequently, a fresh survey of the basis of damage mechanics theory, in order to establish a much more rigorous theoretical system, has great and important significance. Therefore, the double-scalar damage models were developed [2-145 , 2-198, 2-201]. However, in the previous researches the relations and differences between the single and double scalar damage models were not discussed.
24
2 Review of Damage Mechanics
2.2.3 Damage Descriptions by Constrained Cavity Nucleation and Growth The damage mechanism, shown in Fig.2-3(b), is grain boundary cavity nucleation and growth. Its presence or absence is strongly sensitive to alloy composition and the processing route; for example, it is clearly absent in single crystals. Its presence reduces the load bearing section and so accelerates creep and this, in turn, increases the rate at which the damage grows. At low stresses, the damage is void-like; at high stresses the voids may link to form grain boundary cracks [2-202]. Many metals can fracture by this mechanism alone, though it is more usual for other mechanisms to contribute also. Grain boundary cavity formation is a kinetic phenomenon and its influence on deformation resistance and on the fracture mode under an arbitrary stress state depends critically on the cavity nucleation rate and growth rate. When both rates are high, there is a potential for a strong coupling between cavitations and creep rate through the mechanism of creep constrained cavity growth, leading to rapid tertiary creep [2-203]. This damage normally occurs during long-term high temperature creep at low stress levels. If the failure of a material is due to this mechanism, its ductility is very low. Fig.2-4(a) shows cavities at grain boundaries.
2.2.4 Damage State Described by Continuum Cavity Growth This type of damage is schematically shown in Fig.2-3(c). It is similar to cavity nucleation and growth, shown in Fig.2-3(b), and occurs during high temperature creep, but at high stress levels. The difference in fracture mode, resulting from the two damage mechanisms, shown in Fig.2-3(b) and (c), was observed by Dyson et al. [2-204]. Again, creep damage occurs as voids or cracks often on grain boundaries as shown in Fig.2-4(a). A void can grow during creep by diffusion of atoms away from it, or by the plastic flow of the material, which surrounds it, or by the combination of both [2-205]. If the void growth is controlled by boundary diffusion alone, matter diffuses out of the growing void and plates onto the grain boundary. If surface diffusion is rapid, matter is distributed quickly within the void, allowing its shape to remain near-spherical.
2.2.5 Damage State Described by Ductile Void Growth Li et al. [2-206] and Brust and Leis [2-207] mentioned that the multiplication of dislocations is the dominant deformation mechanism in cold metal forming processes and no grain boundary sliding takes place. This causes voids to be nucleated around second phases (Zheng et al. [2-208]), normally within grains, as shown in Fig.2-3(e), Fig.2-4(c) and Fig.2-4(d). Tvergaard [2-209] noted that once a micro-void has been nucleated in a plastically deforming matrix, by either the debonding or cracking of a second-phase particle or inclusion, the
2.2 Survey of Damage Phenomena
25
(a) Mobility of dislocation: Creep and plastic deformation cause damage developing and recovering at high temperature. Grain bo undary
qy.caViti~s tllne
-+
Qyavitie~ -+ lilli e
fS
holes
~
S IO~l ng ----,.0"""
parti c les hOle~o
~
Cold Straining
-+
~oles & cracks
~ H,,~g
(b) Nucleation of cavities: During low stress and high t emperature creep process, the cavity nucleation is controlled by creep and occurs at grain boundaries. While the creep rate is very low, e.g. sex 10- 15 S-I. (c) Continuum Cavity Growth. The cavity growth is diffusion-controlled and occurs at grain boundaries at creep stage of high stress and high temperature. While the creep rate is relatively high, e.g. sex 10- 10 S-l. (d) Super-plastic Void Growth. During super-plastic deformation the damage is created at triple points of grain boundaries, while the creep rate is typically as s ex 10 - 4 S - 1 . (e) Ductile Void Growth. During this stage holes are nucleated and grown around second phase particles in cold metal forming. This plasticity induces damage. (f) Micro-Cracking due to Ductile Void Growth. During this stage damage is generated in second phases at both grain boundaries. Micro-cracking occurs at hot forming with high strain rates. Typically s ex 0.1 S-I .
Fig. 2-3 Illustration of micro-damage mechanisms for particular d eformation conditions.
resulting stress-free surface of the void causes a localized stress and strain concentration in the adjacent plastic field. Furthermore, Staub and Boyer, [2210] described that with continuing plastic flow of the matrix, the void will therefore undergo volumetric growth and shape change, which amplifies the distortion imposed by the remote uniform strain-rate field. The early work of Rice and Tracey [2-211] on the development of damage models was based on the modeling of the rate of change in the radius of the void, Rk (k= l, 2, 3), in the principal directions of strain rates for the remote strain rate field.,
26
2 Review of Damage Mechanics
Gra i n boundary
Cavi~
(a) Cavitie at grai n boundary
(c) Vo ids around secon d phase
(b) Void all r ip le points of grain i n SPF
(d) Vo i ds around eco nd pha e and micro-cracks at grain boundar ies
Fig. 2-4 Micro-scopic photographic of material damage in different conditions (a) high temperature creep; (b) super-plastic forming ; (c) cold forming ; and (d) hot forming
An average rate of void growth in an unit cell is given, based on the average concept in [2-206] as
R= R .N
exp (3CT
m) i~q
2CTy
(2-10)
where R is an initially spherical isolated void of radius. In this case voids are assumed to be spherical, N is a constant. Once the void is no longer spherical, the changed rates of three radii in the three directions of the principal plastic strain rates are different as is the ellipsoidal void which has different stiffness in these directions. Rice and Tracy's formula with a power law of the radii ratio is induced by Boyer et al. [2-212], where the spacing of the voids is sufficiently great. The growth of the void may have the form of [2-212] expressed by
2.3 Survey of Constitutive Relations for Damage
Rk
=
[(1 + E) i k + D (~hh)!] R
27
(2-11)
where (k, L) = l , 2, 3. The values of (l + E) and D are given by Thomason [2213], which are related to strain hardening of materials. Then the void growth model can be implemented into a yield function to model the shrinkage of the yield surface of materials in plastic deformation.
2.3 Survey of Constitutive Relations for Damage Modern technology often requires an appropriate and exact analysis of structural components subjected to complex loading conditions in order to obtain a safe and reliable design. One of the major difficulties encountered in practice is to find accurate constitutive relations which describe the material response reasonably well, under various conditions. Since the nonlinear behavior is usually accompanied by micro-structural changes in materials, the development of such constitutive equations should take into account the principle mechanisms related to such changes, which can be in the form of crystalline slip, micro-cracking, etc. The microstructure change was defined as the internal state variable due to the irreversible nature of the material behavior. 2.3.1 Constitutive Relations for Damaged Materials
Due to the importance of the internal state variables they must be included in the constitutive equation for damaged materials. This concept has been previously utilized in continuum mechanics/thermodynamics for ductile and brittle materials by many investigators such as [2-22, 2-39, 2-45 , 2-120, 2-121 , 2-169]. A constitutive model should address equally the two distinct physical modes of irreversible changes and should satisfy the basic postulates of mechanics and thermodynamics, based on which Chow and Wang [2-214], Murakami et al. [2-215], and Abu AI-Rub and Voyiadjis [2-216"-'217] presented some multi-dissipative models that account for both the material plasticity and damage if necessary. The fields of damage mechanics and fracture mechanics are often related and in some cases contain significant commonality. Fracture mechanics is always considered to be that branch of mechanics where a crack is treated as a boundary of the body of interest, and the properties of cracks are not included in the constitutive equations for the material. Whereas damage mechanics is considered a branch of mechanics, in which the effects of a crack are included in the constitutive equations rather than as boundary conditions. The usefulness of damage mechanics is apparent when one considers a body containing numerous micro-cracks, for which an exact analytical solution is often untenable. Since internal cracking is non-catastrophic in many cases, it is pragmatic
28
2 Review of Damage Mechanics
to consider the local averaged effect of the cracks in the constitutive equations of damaged materials [2-218, 2-30]. Due to the interaction between micro-cracks in the damaged zone and macro-cracks, the process of damage accumulation at the crack tip leads to crack growth. The analysis of this problem presents some difficulties due to the nature of nonlinearity. A simple approach can be found in [2-17] by using a modification of the elasto-plastic Dugdale's crack model. Jansson and Hult [2-188] also considered the Dugdale's crack model with a surrounded damaged zone. They assumed that the damage at the crack tip could be attributed to a certain value of yield strain. Micro-crack damage has been observed in a wide range of materials, including metals [2-8, 2-19, 2-52, 2-60, 2-111, 2-118, 2-120, 2-126, 2-145, 2-150], concrete [2-219, 2-220 , 2-80, 2-86, 2-91, 2-136, 2-163, 2-204, 2-189], geological media [2-15, 2-72"-'73, 2-76, 2-84, 2-96, 2-98, 2-100, 2-104, 2-109"-'110, 2-162, 2-191"-'196], and composites [2-44, 2-136, 2-159]. The growth of damage in laminated composites under both monotonic and cyclic loading conditions has been reported [2-221"-'222, 2-131 , 2-145, 2-147, 2-155]. The significance of this damage lies in the fact that material properties such as stiffness and strength may be significantly varied during the life of structural components, as shown in Fig.2-5 [2-221]. The first phase of fatigue is typified by the development of a characteristic damage state [2-221] that is composed primarily of matrix cracking in off-axis plies. During the second phase of damage development, the characteristic damage state contributes to fiber-matrix debonding, delaminating and fiber micro-buckling. These phenomena in turn contribute to a t ertiary damage phase in which edge delaminating and fiber fracture lead to ultimate failure of the specimen.
Time Fig. 2-5 Dam age accumulation in materials subjected to monotonic and cyclic loading
2.3 Survey of Constitutive Relations for Damage
29
2.3.2 Constitutive Models for Brittle Damage Costin and Stone [2-196], using the elastic stress intensity factor for pennyshaped micro-cracks, presented a constitutive equation based on energy function in a manner similar to that of Krajcinovic and Fonseka [2-39]. A proper form of the stiffness matrix for anisotropic damaged materials was proposed by Chaboche [2-38], in which the fourth order tensor reflects the fluctuations of the displacement field within the unit cell. Horii and NematNasser [2-223] deduced similar forms of the stress-strain relations. In order to develop the constitutive relationship for anisotropic damage it may be necessary to introduce either a fourth order stiffness tensor [2-38, 2-66] or a dyadic product of four axial stiffness vectors [2-224] for the symmetrization. An unified constitutive relation for brittle damage and fatigue damage models was presented in [2-39, 2-46, 2-183]. In the case of brittle damage, a damage-surface in the strain space was introduced into the brittle law. In the case of fatigue damage, this damage-surface was substituted into the fatigue law based on the concepts of Lubiliner's loading-unloading irreversibility [2183,2-215,2-42,2-44]. However, a bounding surface and possibly an endurance domain was also contained in this model. The expressions presented in [244] imply that the flux of damage is dependent on the energy dissipation only. Therefore, the normality principle is not valid, for example when friction becomes an important mode of energy dissipation. Dragon [2-227, 2-110] applied continuum damage mechanics to quasibrittle materials to study the plastic-brittle damage behavior of rock and concrete mat erials based on a continuum model. Halm, [2-228] and Ilankamban and Krajcinovic [2-224] presented a modular damage model for quasi-brittle solids to study the interaction between initial and damage induced anisotropy. In Article [2-229], Govindjee et al. developed an anisotropic quasi-brittle damage model for numerical simulation of brittle damage in concrete structures. Lu et al. [2-225] have studied damage waves in elastic-brittle materials and solved a one dimension wave propagation problem theoretically. Alternatively, Zhang and Mai [2-226] studied the concept of a damage wave and provided a simplified theory of damage waves propagation in elastic-brittle materials.
2.3.3 Constitutive Models for Ductile Damage Lemaitre [2-26"-'31] and Chaboche [2-33"-'37] formulated a constitutive equation for isotropic ductile damage materials based on the concept of damage dissipation potential using the von Mises criterion. A novel idea for representing damage through the continuous degradation of inelastic modules was presented by Ortiz [2-230]. The Drucker-Prager criterion and a continuous damage model were adopted for concrete material. These models rely on the Drucker-Prager plasticity criterion to predict the dilatancy aspect of t he material response and t o account for the enhancement of strength and ductility due to increasing lateral pressure. This is in
30
2 Review of Damage Mechanics
contrast to the experimental work of Tapponier and Brace [2-231]' which has conclusively shown that dilatancy arises as a consequence of micro-cracking, not plastic flow. To improve on the perceived shortcomings of the bi-surface models, the work of Yazdani and Schreyer [2-232] offers an alternative and realistic description for the damage surface. This is accomplished by means of particular kinetic relations that are postulated. Their damage model allows the prediction of dilatancy as a result of micro-cracking and introduces a distinction between elastic and inelastic damage. It is useful if Yazdani and Schreyer 's model opens the possibility for combining one of the simplest plasticity surfaces, that is von Mises surface, and the damage surface to yield the essential characteristics of concrete behavior. This feature is believed to be new and offers potential in computer implementation; in addition, the nonlinear behavior of the material along a purely hydrostatic path is captured by the simple addition of a cap. It should be noted that the idea of combining plasticity and damage mechanics theories via the description of a plasticity surface and a damage surface has been explored and used in the past [2-42, 2-233]. Bazant and Kim [2-234] have also considered a bi-surface model for concrete, where the stabilizing effect of lateral confinement is captured by a Drucker-Prager-type plasticity surface and the damage surface is formulated in strain space. The work presented by Yazdani and Schreyer [2-235], following the presentation of Klisinski and Mroz [2-236], attempted to bring together the theories of plasticity and continuous damage mechanics to yield an unified approach to the constitutive modeling of plain concrete. The formulation is within the general format of the internal variable of thermodynamics. The material is assumed to be a rate-independent , single-phase material that can be modeled as a continuum. Within the general formulation of [2-235], two surfaces are established, a plasticity surface and a damage surface. This is accomplished by using the second law of thermodynamics, expressed in the form of the internal dissipation inequality. The two surfaces are then invoked simultaneously to obtain increments of plastic strain and additional strain due to damage . Lubiliner et ai. [2-237] and Oller et ai. [2-238] considered different responses under t ension and compression. They considered the effect of stiffness degradation of the damaged frictional materials by presenting a plastic damage constitutive model with a general form of classical plasticity. In their presentation, the standard hardening variable was released by a normalized plastic-damage variable into the elastic-degradation matrix in terms of a simple isotropic degradation variable (i.e. damage variable). Frantziskonis and Desai [2-239] presented an elasto-plastic ductile damage constitutive model for strain softening of geological materials. Some recent results dealing with constitutive models for ductile damage can be found in [2-242"-'246]. For composite elasto-plastic ductile damage, Ju et ai. [2-240] provided a model of composites with an evolutionary complete fiber debonding effective elasto-plastic ductile damage mechanism for fiber-reinforced materials.
2.3 Survey of Constitutive Relations for Damage
31
2.3.4 Constitutive Models for Damage due to Super-Plastic Void Growth Super-plasticity can be observed for some metals with fine grain size «10 mm) deforming at an appropriate strain rate and temperature [2-247, 2-48]. The super-plastic behavior of metals has been used to form complex shaped lightweight engineering components, especially for aerospace applications [2-249]. The dominant deform ation mechanism for this type of plastic deformation is grain rotation and grain boundary sliding [2-250]. Such relative displacement of grains is accommodated by the distribution of matter within the mantle adjacent to grain boundaries [2-251, 2-252]. When the accommodating process fails to meet the requirements imposed by the deformation rate, stresses at grain boundaries are not relaxed sufficiently and consequently cavities nucleate [2-253]. When a cavity is present at a grain boundary, either nucleated during super-plastic deformation or pre-existing this deformation, it grows by one of the following mechanisms: (i) Stress-directed vacancy diffusion [2-254], which is also termed conventional diffusion. Under an optimum deformation condition (a suitable t emperature and strain rate) , the overall void growth in most superplastic materials is dominated initially by this mechanism. The void volume increases as vacancies are direct ed into t he void along a contiguous grain boundary. This mechanism is dependent upon the cavity radius, the growth rate decreasing with increasing cavity radius. (ii) Super-plastic diffusion [2-251]. This is significant only in fine-grained materials, with a void diameter greater than the average grain size but less than ~10 mm, which are deforming at a strain rate of 1 x 10 4 S-l or less. This mechanism occurs as vacancies are directed into a cavity along more than one grain boundary. However , if the strain rate is greater than 1 x 10 4 s-l, void growth is superseded by the following damage mechanism. (iii) Plastic deformation [2-255]. The occurrence of plastic deformation is due to the translation of neighboring grains which tends to enlarge grain boundary cavities. In general, this plastic strain controlled damage mechanism is the most important for overall void growth in the majority of super-plastic materials. The total volume of voids in a super-plastic material can be obtained using precision density measurements or quantitative metallography. When the result is determined and presented in terms of the void volume fraction , its relationship to the strain allows the dominant void growth mechanism to be identified. For conventional diffusion growth, the volume fraction increases linearly with the strain. For super-plastic diffusion growth, the cube root of the void volume fraction increases linearly with the strain. Finally, for plasticstrain-controlled growth, the void volume fraction increases exponentially with t he strain [2-254, 2-251].
32
2 Review of Damage Mechanics
2.3.5 Constitutive Models for Creep Damage According to the experimental investigations reported so far , it has been observed that the creep damage in polycrystalline metals is mainly due to nucleation and growth of voids and fissures at grain boundaries perpendicular to the direction of maximum principal stress in each instance [2-115, 2-116]. Therefore, in order to formulate an accurate constitutive relationship of damaged materials, it is necessary to incorporate these structural changes of an oriented nature under the conditions of a multiaxial and non-steady state of stress. Recently, a continuum theory for anisotropic creep damage in polycrystalline metals has been formulated [2-51 ] by representing the micro-structural change due to anisotropic creep damage in t erms of a symmetric tensor of rank two as an internal state variable in the constitutive equations of anisotropic creep damaged materials. Murakami and his associates [2-51 rv 56] investigated the creep damage theories and carried out experiments based on the similarity of constitutive equations between creep and plasticity. The stress-plastic strain relation provided the stress-creep rate relation. A set of creep-plastic damage constitutive equations was developed in their work. By elucidating the relationship with previous theories, these constitutive equations were successfully applied to the creep damage analysis of a thin-walled tube under a non-steady combined state of stress [2-54, 2-55]. Because material deterioration in the process of creep is one of the most important phenomena in the design of structural components subjected to high-temperature, the constitutive relationship for creep damage theory has been an important topic in many research publications [2-62, 2-18, 2-26, 2-5, 2-256 rv 258]. Kachanov [2-3] first proposed a phenomenological theory of creep damage in an uniaxial state of stress, and his theory has been extended to a multiaxial state of stress to develop the constitutive relationship of damaged materials by several researchers such as [2-259, 2-64, 2-194, 2-256 rv 260]. Hayhurst [2-7] extended the constitutive equation for creep under uniaxial t ension to multiaxial stress state and Leckie and Hayhurst [2-258] solved the problem of a damaged circular bar. The majority of these constitutive equations have been formulated on the assumption of the isotropy of the damage, or principal stress coordinates fixed in the material [2-261 , 2-262, 2-8, 2-26, 2-62]. Though Kachanov [2-16] and Hayhurst et al. [2-7] proposed creep damage theories by representing the damage state on a plane in a material by a vector in the corresponding direction, these theories have not been formulated in a form of a tensorial relation and hence are not applicable to a non-steady multiaxial state of stress [2-52]. Based on the concept of Kachanov [2-3], many constitutive equations have been developed to describe the phenomenological aspects of the creep damage process [2-60]. In addition to rupture times, secondary and tertiary creep behavior of metallic materials can be well predicted using phenomenological equations in which the material is treated as a continuum. Since the detailed
2.3 Survey of Constitutive Relations for Damage
33
process of degradation of the material is not examined, assumptions or postulates are made to describe the rate of damage evolution. The usual assumptions have a certain generality, which allows the resulting equations to be fitted to creep experimental data with a degree of success [2-263], but they are not based on micro-structural observations or physical reasoning. The material constants in these equations do not have clear physical meanings and the dominant damage mechanisms cannot be modeled using these equations. Material scientists studying creep damage are not content with this vague description of damage. The dissatisfaction is reinforced when attempts are made to model the growth of voids or cracks during creep, which can lead to equations that do not appear to resemble those of the continuum treatment. The weakness of the approach is further demonstrated by the obvious experimental fact that there are several mechanisms of creep damage, while the continuum equations appear to describe only one. Thus research into creep damage has been extended into the area of categorizing damage mechanisms. Significant contributions have been made by Dyson [2-264], who created diagrams to show identified creep damage mechanisms. Mathematical representations of the corresponding damage mechanisms, damage evolution, and their effects on creep deformation have been studied and developed. Based on the development of the understanding of the damage mechanisms, physically inspired , multivariable damage models have been proposed and used for the modeling of creep rupture of mat erials [2-265]. Although the damage concept has been introduced to study the failure of materials in cold forming (T
34
2 Review of Damage Mechanics
neous elastic properties. Furthermore, this model is applicable to cracks which are oriented and of heterogeneous and irregular size and shape. Zhang Wohua et ai. [2-71"-'75] developed an unsymmetrical anisotropic damage constitutive model without using any symmetrization treatment and, furthermore, assumed the plastic potential function of anisotropic damaged materials, which is related to the anisotropic damage vector and anisotropic damage strain energy release rate vector. They used the Lagrange multiplier A to minimize the difference between the plastic flow potential and the dissipation potential for anisotropic elasto-plastic damaged materials and obtained an elasto-plastic constitutive equation and anisotropic evolutional equations with non-associated flow rule without using any symmetrization treatment [2-71 , 2-77"-'78,2-103]. Weitsman [2-268] developed a damage constitutive model for visco-elastic materials, where damage was expressed by total areas of active and passive micro-cracks within a representative volume element of fractured material. The visco-elastic constitutive equation was introduced through scalar internal variables related to damage that represents the internal degrees of freedom associated with the motions of a long chain of polymeric molecules. Simo and Ju [2-67"-'70] developed different kinds of damaged constitutive models including an anisotropic elastic damage model, elasto-plastic damage model, visco-elastic damage model, visco-plastic damage model and elastoplastic damage model at finite strain within two possible alternative frameworks, either strain space or stress space. Recently, Ahmad Pouya [2-269] studied ellipsoidal anisotropies in linear elasticity by extension of Saint-Venant 's work to phenomenological modeling of anisotropic damaged materials. Brunet, Morestin and Walter [2-270] using a non-local damage model developed a damage identification method for anisotropic sheet-metals, and Wang et al. [2-246] further extended Gurson's yield criterion to an anisotropic model for porous ductile sheet metals with planar anisotropy. Hammi et al. [2-271] have investigated a modeling method of anisotropic damage for ductile materials in metal forming processes. Dhanasekar et al. [2-272] described how the nature of quasi-brittle constituents together with their geometrical arrangement may lead to the appearance of complex macroscopic responses in the averaged behavior. The localization associated with intrinsic softening and interaction between initial orthotropy and damage-induced anisotropy are typical results thereof. Furthermore, Dhanasekar et ai. [2-272] and Massart et ai. [2-175] assumed that if the damaged mat erial remains orthotropic, in reality, however, the response may be highly path-dependent and the initial orthotropy of the initial material is generally lost through the development of asymmetric damage patterns. The representation of general damage-induced anisotropy effects by means of closed-form constitutive laws remains far from established, even for initially isotropic materials. Existing frameworks accounting for crackinginduced anisotropy make use of tensorial damage varia bles of order two for orthotropic damage or of a higher order for a more complex anisotropy evolu-
2.4 Survey of Kinetic Equations for Damaged Materials
35
tion. This results in elegant but complex frameworks , featuring large numbers of parameters and/or model relations [2-229, 2-182 , 2-228 , 2-227]. The identification of material-specific relations and parameters in such models poses a substantial difficulty, which is to be repeated for each new geometrical configuration of the constituents. Overcoming this problem by means of a computational homogenization scheme is the first goal of this study. Constitutive modeling is then limited to the level of individual constituents only, independent of their geometrical stacking.
2.4 Survey of Kinetic Equations for Damaged Materials It should be pointed out that the development of kinetic equations for internal state variables would be important in continuum damage mechanics, especially for damage growth.
2.4.1 Kinetic Behaviors due to Micro-Structural Changes As mentioned in the previous sections, the micro-structural state in a material can be expressed by the internal state variables based on the aspect of thermodynamics. The change in the micro-structural state may be influenced by environmental effects due to moisture and temperature, etc, in addition t o mechanical loads. It is advantageous to represent the change in the micro-structural state as evolutionary expressions by means of internal state variables [2-168]. Therefore, the evolution equations of internal state variables usually can be defined as the kinetic equations in continuum damage mechanics [2-20, 2-35"-'36] . Generally, the process of material failure starts with nucleation and growth of micro-cracks initially. Then, macro-cracks develop and propagate and the final fracture of the body occurs. These phenomena can be studied minutely from published books in the bibliography listed in references [2-145"-'165]. In damage mechanics, the damage growth and propagation is usually considered to be an entire fracture process without distinguishing the stages of damage initiation and accumulation [2-209, 2-215, 2-248"-'250, 2-252, 2-256]. The investigation of damage growth problems in various materials has become an interesting research area for material scientists and researchers in solid mechanics, for example Dragon [2-109"-'112], Pieichnik and Pachla [2167], Mazars and Lemaitre [2-273], Chen [2-274], Costin [2-195], Murakami et al. [2-53], Yazdani and Schreyer [2-235] and Zhang et al. [2-71 , 2-74"-'75], presented damage kinetic equations for brittle, ductile and creep rupture materials. Weitsman [2-268], Staub [2-210], Bodner [2-167], Omerspahic [2-242] and Chen [2-256] also investigated the damage kinetic behavior of visco-elastic and visco-plastic materials. The concept of a damage strain energy release rate is significant in the t heory of damage growth and damage rupture. Lemaitre and Baptiste [227] derived a damage criterion for the multiaxial stress state and used it to
36
2 Review of Damage Mechanics
analyze the rupture of a turbine disk and a funnel pipe. Dragon and Mroz [2109] discussed the rupture criterion of damaged rock. Mazars [2-220] and Oller et al. [2-238] investigated the damage rupture condition of concrete. Based on the effect of a damage strain energy release rate on the damage growth rate, Many researchers [2-268, 2-82, 2-85, 2-89] investigated the influence of the damage rate on the unstable condition of a visco-elastic body. 2.4.2 Creep Damage Growths
The earliest study of damage growth is based on creep problems. Robotnov [24, 2-5] first presented the creep damage growth equation under uniaxial stress state as a simple power law. Kachanov used effective stress instead of Cauchy stress in the Norton equation for the second stage of creep and obtained the same creep kinetic equation. Refs. [2-4"-'2-8] introduced a factor IJ! = 1 - [l for the continuum damage field and emphasized that the kinetic equations are based on the equivalence of the principle of linear summation. Kachanov [2-18] described the influence of damage on the crack growth in the field of creep and damage and presented the difference between damage growth and damage propagation. For the creep damage growth under complex stress state, Lemaitre [2-19] using the concept of dissipative energy extended the basic damage kinetic equation presented by Kachanov and Robotnov to the case of linear damage accumulation in t erms of rupture stress. Further, Lemaitre and Chaboche [2145, 2-35"-'36] developed damage kinetic equations for a nonlinear damage accumulation effect based on a thermodynamics frame. In order to emphasize the influence of maximum principal stress on damage growth and strain rate for creep damage problems, Leckie and Martin [2-57], and Leckie and Hayhurst [2-58"-'59] presented a creep damage kinetic equation under maximum shear stress. In order to illustrate the creep speed sensitivity during the second and third creep stages, many researchers [2-14, 2-18, 2-29, 2-49, 2-194, 2-256] modified the Robotnov' model and suggested that the damage growth equations should include the influence of the effective stress rat e. Costin [2-194"-'195] presented a relationship between micro-crack growth and failure of brittle rock due to stress corrosion and the time-dependent deformation. Authors developed a generalized visco-elasto-plastic dynamic damage theoretical model and applied it to finite element dynamic damage analysis for numerical simulation of visco-elasto-plastic damage behavior in rock-like materials. These developments are carried out based on the principle of minimum dissipative energy. The developed theoretical model and finite element method have enabled us to employ any general failure criteria and have been applied practically to analyse safety problems in hydraulic electric power engineering projects effected by damage growth due to serious earthquakes [2-80 , 2-82,,-,83 , 2-85, 2-88,,-,89, 2-90, 2-93].
2.4 Survey of Kinetic Equations for Damaged Materials
37
2.4.3 Damage Evolution due to Cavity Nucleation and Growth A typical equation for modeling damage evolution is given by Dyson [2-264] and Lin et al. [2-171 ] (2-12) where D = E f /3 and E f ' the strain at failure under uniaxial tension is a material constant. The damage variable Dl (= 7fd 2 N /4) describes grain boundary creep constrained cavitations. N is the number of constrained grain boundary facets per unit area and d the cavity diameter. Creep cavitations can either be nucleation or growth controlled, which is linear to strain rate Ee , and the failure criterion is D2 = 1/3 [2-264]. A void can grow by power-law creep of the surrounding matrix. Towards the end, when the damage is large, this mechanism always, ultimately, t akes over. A model has been developed by Cocks and Ashby [2-115] to calculate the void growth rate based on grain boundary diffusion mechanisms. Under simple tension, the zone within the damaged area, as shown in Fig.2-6, extends a little faster than the rest of the material, by a factor of 1/(1 - D3 ) , where D3 = (ph / I)2 is the damage due to continuum cavity growth. Here, I is the spacing of the growing voids and Ph the void radius. The matter is also constrained by its surroundings so that it dilates, causing the void to grow in volume, thereby increasing the damage. However, the quantification of damage accumulation during plastic deformation is a very difficult task. Research has been carried out to identify micro-void accumulation in super-plastically deformed aluminum alloys through micro-structural examinations by Ridley [2-251]. Fig.2-6 shows the relation of the volume fraction of voids with plastic deformation of AA 7475 for different strain rates. Thus it is difficult to determine the damage evolution equations through the micro-structural examination results. Another method used for the quantification of damage is to measure the change in value of Young's modulus in a loading, unloading, and reloading sequence [2-9]. At present , the commonly used methods to calibrate the damage evolution are through the fitting of mechanical test results given by Li et al. [2-275], such as creep curves, stress- strain curves, etc. , for different loading conditions, which are discussed in this book for individual cases. The rate of damage growth due to continuum cavity growth has been given by Cocks and Ashby [2-115] as (2-13) where Em is the minimum creep rate and n is a constant. Micro-voids have been observed within solids and different damage levels at various deformation stages identified.
38
2 Review of Damage Mechanics 2.0
1 .8
"" I. 6
I i i I
-- -- +-- -- ~ - - .. - .. -1
I
I
i i
t.-.. -~- . -.. -..:
1/
1 x 1q-3 S -I
- --- -+----- t---- -y --- -i--! ::~ . -..-.. t---..-.. -t"-·l +-"-"-:·-Vi~~:·~~'· ~
1.4
~ 0.8 ~
I
0.6 -- - .. - ..
r-----,;.-y-.J---,-i -.. -.. -,i -.. -.. -" !t I
I
! ..,. I 0.2 " A:.-~ .. - .. +.- ..
0.4
Io-~
_I
,
O~~~~~~~~~--~--~
o
0.5
1.0
1_5 Strain
2.0
2.5
3.0
Fig. 2-6 Relations of cavi ty volume fraction to strain for different strain rates in super-plastically deforming AA7475 a lloy
2.4.4 Damage Evolution due to Super-Plastic Void Growth Based on the dominant damage mechanisms of super-plastic materials discussed above, two types of damage evolution equations have been developed. One assumes that the mechanism of void growth is due to stress directed vacancy diffusion. The deformation of the cavitated material is described as a cavitated cylinder, the radius of which is equal to the cavity spacing 1. For the behavior of the slab containing a spherical cavity of radius T'h, the proposed mechanism needs to account for the extent of the diffusion zone indicated by rd. Assuming that the load shed by the diffusion zone is negligible, the slab can be seen as containing a hole of an 'effective' size T'd. Thus the effective damage can be defined as f?4 = (T'd /l)2 and the damage law proposed by Lin et al. [2-276] is (2-14) where D I , D 2 , D 3 , nl , n2, and n3 are material constants. c p is the plastic strain. Khaleel et al. [2-277] developed a damage law for super-plastic materials based on the void nucleation and growth around particles, either at grain boundaries or within grains, which is similar to the ductile damage equations by Gurson [2-278]. The damage parameter, f?5, represents the volume fraction of voids and the evolution equation is given as: (2-15) The parameter T) is usually taken as a constant and F is a monotonic function of plastic strain c p, indicating that the rate of nucleation increases with increased strain. The first term of the equation contributes more significantly to the damage accumulation at the initial stage of deformation (low damage) and the second at the late stage (high damage).
2.4 Survey of Kinetic Equations for Damaged Materials
39
Void growth occurring at triple points of grains is often found in superplastic forming, especially for aluminum alloys, as shown in Fig.2-4(b), and schematically represented in Fig.2-3( d). Super-plastic deformation rates are much higher than creep rates. The fine-grained microstructure at high temperatures encourages grain boundary sliding and grain rotation. This dominant deformation mechanism causes the voids to be created at triple points of grains. Although the two types of damage equation described above can be used to model the softening of super-plastic materials with good accuracy, t here are no physically based equations available to model the void nucleation and growth at triple points due to grain rotation and grain boundary sliding. Fig.2-7 shows the microstructure after deformation at (a) a strain rate of 10 s-1 and (b) a strain rate of 0.01 s-1 at the same temperature of 1000 °C . Micro-damage can be observed at both grain boundaries and around second phases. However, it can be seen clearly that more damage exists at grain boundaries, for the low strain rate tests and almost all the voids are around second-phase regions at the higher strain rate test. The plasticity-induced damage, Fig.2-7(b) , is similar to that observed in cold metal forming. However, the grain boundary damage is different from 'creep-type' and 'superplastic-type' damage. In creep damage, a multiplicity of very small voids arises at a single grain boundary (see Fig.2-7(a)) due to long-term diffusion under low stress and, under super-plastic conditions, voids are mainly at triple points (see Fig.2-4(c)) due to grain rotation and grain boundary sliding under medium stress and strain rates. In hot metal forming , both strain rate and stress are high. The high strain rate (short time) deformation results in little grain boundary diffusion taking place and reduces the chance of grain rotation and grain boundary sliding. Thus multiple voids are not found at grain
(a) hi gh strain rate 6= I 0.0 s '
Fig. 2-7 Comparison of damage evolution between high and low strain rates in the case of hot forming (T = lOOO°C)
40
2 Review of Damage Mechanics
boundaries nor are voids observed at grain triple points. Instead, micro-wedge cracking can be observed at grain boundaries in hot forming conditions. It is believed that the grain boundary diffusion makes the grain boundary weaker and micro-cracks form under high flow stress. The two types of damage arising in hot forming are schematically illustrated in Fig.2-3(f) and experimental observations are shown in Fig.2-4( d) , Fig.2-7(a) and Fig.2-7(b). The proportion of the two types of damage varies with strain rate, temperature and grain size. If micro-voids and cracks are linked together, macro-cracking occurs. No physically based constitutive equations are available to model these two hot forming damage mechanisms which occur simultaneously. 2.4.5 Brittle and Ductile Damage Growth The damage growth in brittle and ductile materials is related to the damage strain energy release rate. Taking into consideration that the coupling of damage growth and its elastio-plastic behavior can treat the progressive failure of some brittle materials, Krajcinovic and Fonseka [2-39], Dragon and Mroz [2-110], Mazars [2-220] and Marigo [2-279] developed such theories for concrete and rock. When the concept of damage growth was developed for the analysis of concrete structures, Mazars [2-220], based on the experimental curve of the simple uniaxial tension test for a concrete specimen, introduced an invariant of tensile strain into the strain space. It was suggested that the rate of damage growth is not equal to zero when the strain invariant reaches the threshold value of damage growth. This model has been extended to the case of threedimensional problems, and numerical analysis of some concrete specimens for three or four point bending tests by combining the kinetic equation with the F. E. method has been provided. The numerical results presented agree very well with the experimental results. Lemaitre and Dufaill [2-21] based on Lemaitre's model [2-20] presented a scheme which can be used to appraise the ductile damage model. Lemaitre and Dufaill [2-21] suggested a damage kinetic equation under complex stress state for the ductile damage growth problems. In this model the threshold value of damage stress, which can be determined from the [l "-' c curve, has been introduced. Later, Lemaitre [2-29"-'30] based on thermodynamics developed a general damage kinetic equation for ductile plastic damage from the models of Kachanov and Leckie. Dragon and Mroz [2-110] assumed that the rate of damage growth in a given plane depends on the Cartesian stresses when the normal stress perpendicular to the plane is tensile and on the deviatoric stresses if the normal stress perpendicular to the plane is compressive or zero. Krajcinovic [2-45] and Ilankamban and Krajcinovic [2-224] assumed that the rate of growth of micro-crack density depends on strains rather than stresses.
2.4 Survey of Kinetic Equations for Damaged Materials
41
Costin [2-196] assumed that the rate of growth of damage depends on the fluctuations of the lateral normal stress about its zero average. These fluctuations are further assumed to be proportional to the deviatoric stress component in the same direction. Leckie and Hayhurst [2-8] applied the damage variable to the anisotropic damage state of isotropic material under multiaxial stresses and in a plasticcreep situation. The damage kinetic equation was developed by the effective stress based on the modified Robtonov's model. Authors of studies [2-76, 2-83rv84, 2-86rv87, 2-90] created an isotropic brittle damage evolution model based on a modification of the Mohr-Coulomb failure criterion in respect of the effective stress, including pore-pressure of seepage water, and applied it to dynamic damage problems of geo-engineering structures. Authors of the studies [2-71 , 2-74 rv 75, 2-78, 2-83, 2-92, 2-100 rv 101 , 2-103] developed a set of systematic anisotropic ductile damage growth models based on different anisotropic plastic yield criteria with a neoteric anisotropic hardening rule. The developed models assume that the plastic potential function is related to the anisotropic damage strain energy release rate vectorand evolution of the system is presented as a set of kinetic equations in terms of internal state variables for anisotropic elasto-plastic damage theory, which has been applied to simulate different damage processes in different engineering structures.
2.4.6 Fatigue Damage Growths Fatigue damage can be defined as the accumulative damage in materials due to cyclic loading. The growth and propagation of damage can continually produce new micro-fractured surfaces within the material, which is in fact an energy release process. Thus, Lemaitre and Plumtree [2-23] expressed the incremental damage kinetic equation under complex conditions as the summation of plastic, creep and fatigue damage increments. For fatigue damage growth problems, Lemaitre [2-36] developed a power law of the damage kinetic equation to estimate the fatigue life due to damage growth, based on linear Miner 's rule. Chaboche [2-35 rv 36] extended it to nonlinear problems. In the case of creep-fatigue, Lemaitre and Chaboche [2-20] presented a general kinetic equation for creep-fatigue damage problems based on the assumption that the total damage increment dSl is the sum of fatigue damage increment dSl f and creep damage increment dSl c (i.e. dSl = dSl f + dSl c ). For low-cycle fatigue damage, Chaboche and Lemaitre [2-37] have t ested the alloy IN100 under strain control, and put forward a kind of nonlinear damage accumulation rate as a function of the maximum, minimum and mean values of cyclic stresses with respect to the given limit of sustained stress and the sensitive coefficient of damage growth. For the fatigue test, under control of strain amplitude ~c, the above equation has been represented in a simpler form [2-37].
42
2 Review of Damage Mechanics
Many researchers, such as Bui-Quoc [2-280], Hayhurst [2-261]' Bodner and Hashin [2-152]' Fan [2-155], Cordier and Dang Wang [2-166], Desmorat et al. [2-183], Abdul-Latif [2-180], Marigo [2-279] and Li et al.. [2-206] have investigat ed the coupling of fatigue accumulative damage and brittle, plastic ductile and creep deformational damage respectively. From the comparison of the behavior of damage evolution in the case of plastic, creep and fatigue damage discussed in [2-37, 2-61, 2-23] the difference among the three kinds of damage evolution can be illustrated using Fig.2-8 (a) to (c). This figure presents a scheme to obtain the damage evolution curve by measuring the variation of elastic modulus E* / E in the cases of plastic, fatigue and creep damage respectively. Kachanov [2-11] suggested that the invariant J *-integral (in fracture mechanics) can be used to describe the damage dissipative criterion of fracture for problems of crack growth.
E r---------------------- .--, 1. 0 r----_~
O.S
(a) Plastic damage
,
~: 0.5
o E·
, ,
~ 0.25
0.50
0.75
1.00
D r
.J:L N,
(b) Fatigue damage
E
1.0 ro=-----------------------r----,
0.5
(c) Creep damage
Fig. 2-8 Comparison of evolution for plastic, creep and fatigue damage
References
43
Many researchers [2-71, 2-74, 2-94"-'95] presented a typical fatigue damage problem, from which an impact fatigue damage theory has been developed. The impact fatigue damage was defined as a process of accumulated microdamage in components under repeated impact loadings. A typical analysis method for impact fatigue damage was developed for studying soil damage behavior and the damage life of a hammer-foundation system due to repeated impact blows.
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3
Basis of Isotropic Damage Mechanics
3.1 Introduction Damage to materials is mainly the process of initiation and growth of microcracks and cavities. On that scale, the phenomenon is discontinuous. In most of the engineering materials, such micro-cracks can be considered to be spatially and randomly distributed in all directions. The randomness of distribution of micro-cracks in all directions may cause an isotropic discontinuous state which has been successfully modelled using a continuous variable called damage variable [l related to the density of such defects. It is generally considered that the damage variable in an isotropic damage model is a scalar. This damage variable has kinetic equations for evolution, written in terms of stress or strain which may be used in structural calculations in order to produce the initiation of macro-cracks. These kinetic equations have been formulated within the framework of thermodynamics and identified for many phenomena: dissipation and low cycle fatigue on metals [3-1 ], coupling between damage and creep [3-2, 3-3]' high cycle fatigue [3-4], creep-fatigue interaction [3-5], ductile plastic damage [3-6]. The assumption of isotropic damage is generally sufficient to give a good prediction of the carrying capacity, the number of cycles or the time to local failure in structural components. The calculations are not too difficult because of the scalar nature of the damage variable in this case. Therefore, the major part of research so far has been concentrated on isotropic damage because of its simplicity and adequacy for many practical applications.
3.2 Isotropic Damage Variable Several models for the basic definitions of damage variables have been discussed in chapter 2 (see Eq.(2-1) to Eq.(2-7)). The essential consideration of the damage variable is the surface density of the intersection of micro-cracks and micro-cavities. In a damaged body, let us consider a volume element on W. Zhang et al., Continuum Damage Mechanics and Numerical Applications © Zhejiang University Press, Hangzhou and Springer-Verlag Berlin Heidelberg 2010
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3 Basis of Isotropic Damage Mechanics
a macro-scale, which is of a size large enough to contain many micro-defects, and small enough to be considered as a material point of the mechanics of continua. Let A be the overall area of an element defined by the normal n , and A* the effective resisting area (Fig.2-1). The damage variable D associated with the direction of the normal n is A -
A *
D = -A--
(3-1)
When micro-cracks and micro-cavities are of a similar manner, D is a function of n which leads to an intrinsic variable of t ensorial nature. If micro-cracks and micro-cavities are randomly distributed in all directions, D does not depend upon n and the isotropic intrinsic variable is a scalar. It is evident that D= O corresponds to the undamaged state and that D = Dc (a critical value) corresponds to the rupture of the element in multi-parts, usually (0.2 ~ Dc ~ 0.8) for most materials.
3.3 Concept of Effective Stress In the isotropic case, the general stress tensor taken as the density of force with regard to the overall sectional area A is called the Cauchy stress tensor (J. In a damaged case, the actual stress tensor must be taken as the density of force with regard to the effective area A* and can be called net-stress, actual stress or effective stress t ensor (J * . U sing the fact that the internal forces acting on any damaged section are the same as the ones before damage, the following relationship holds (JnA
=
(J * nA *
(3-2)
Substituting A* = (1 - D)A (from Eq.(3-1) into Eq.(3-2)) yields (3-3) which leads to the effective stress tensor (J * relat ed to the usual Cauchy stress tensor (J. It should be noted from Eq.(3-3) that all components of the effective stress tensor (Ji j are amplified by 1/(1 - D) from the corresponding components of the Cauchy stress tensor (J ij (i. e. (Ji j = (Jij / (1 - D) , but the orientations of (Ji j are not changed from those of (Jij, when an isotropic damage state is assumed. Fig.3-1 indicates schematically the effective stress and Cauchy stress and the relationship between damaged material and undamaged material in terms of damage ratio [3-7] or strain ratio [3-8] equivalence to define the effective stress (J ij .
3.4 Different Basic Hypothesis of Damage Mechanics
61
*
fT
fT
fT *
Fig. 3-1 Effective (net) stress t ensor (a) damage rate equivalent; (b) strain rate equivalent
3.4 Different Basic Hypothesis of Damage Mechanics In order to obtain the constitutive relationship pertinent to the isotropic damage model, a hypothesis for the behaviour of the damaged material should be reasonably assumed.
3.4.1 Hypothesis of Strain Equivalence The well established hypothesis of strain equivalence was presented by Lemaitre and Chaboche [3-1, 3-9] as The strain associated with a damaged state under the applied stress is
equivalent to the strain associated with its fictitious undamaged state under the effective stress. For the practical damaged state, according to this hypothesis, the stressstrain relation can be written as
{c} = [D* r l{a}
or
{a} = [D *]{c}
(3-4a)
And in the fictitious undamaged state, the stress-strain relation can be written as
{c} = [D -l]* {a*}
or
{a* } = [D]{c}
(3-4b)
According to t he concept of strain equivalence, we have
{a*} = [D ][D*rl { a} = [IP]{ a} or
(3-5a)
62
3 Basis of Isotropic Damage Mechanics
(3-5b) where [tP'] = [D][D*]- l can be considered as an effective function of stress transformation from the Cauchy stress {o-} to the effective stress {O"* }. [tP'] can be named as the damage stress effective matrix (tensor) or damage stress transfer matrix (tensor). If [D*] and [D] are expressed as the second order tensor, then the damage stress effective tensor is in the 4th order. Since the undamaged [D] is a symmetric square matrix (symmetric tensor), if the damaged [D*] is expressed as a symmetric square matrix (symmetric tensor), then [tP'] in a symmetric 4th order tensor, whereas if the damaged [D*] in anisotropy is expressed as a non-symmetric oblong matrix (non-symmetric tensor), then the damage stress effective matrix (tensor) [tP'] in anisotropy is a non-symmetric oblong matrix (non-symmetric 4th order tensor). For an isotropic damaged state, according to this hypothesis, the Cauchy stress 0" can be replaced by the effective stress as
{c} = [Drl {O"* } =
[D]n {O"}
1-
Jt
(3-6a)
Thus, from the point of view of strain equivalence, the constitutive relationship for an isotropic damaged material can be written as (3-6b) or
{O"} = [D*]{c }
(3-6c)
Comparing Eqs.(3-6b,c) and Eq.(3-6a) , the following relationship can be obtained
[D*r l = [D]- l
(3-7a)
[D*] = (1 - D) [D]
(3-7b)
1- D
or
where [D*] is called the damaged constitutive matrix, or the effective constitutive matrix. In the isotropic elastic damage case, the relationship of material properties between damaged and undamaged stat es can be expressed
E* = (1 - D)E v* = v G* = (1 - D)G
(3-8a) (3-8b) (3-8c)
where E*, v* and G* are effective Young's modulus, effective Poisson's ratio and effective shear modulus of isotropic damaged material corresponding to undamaged E, v and G.
3.4 Different Basic Hypothesis of Damage Mechanics
63
From Eq.(3-8) , it can be found that under the hypothesis of strain equivalence, the Young's and shear moduli of an isotropic damaged material are reduced by a continuous factor t]r = (1 - D) from the undamaged one, but it is Poisson's ratio that does not change. Using the hypothesis of strain equivalence it can be understood that the stress-strain relationship of damaged materials can be exchanged with the stress-strain relationship of the fictitious undamaged state but the Cauchy stress {(J} should be replaced by the effective stress {(J* } . The physical meaning of the hypothesis of strain equivalence is illustrated in Fig.3-2.
()*
--------/i--/
/
/11
/ ----7"-/
Fictitious state
1
/1 Real state 1 / 1 // 1 // 1 / 1 ,,/ 1 oL--------------L------------__ I.
//
Fig. 3-2 Illustration of strain equivalence hypothesis
3.4.2 Hypothesis of Stress Equivalence Similar to the hypothesis of strain equivalence, the hypothesis of stress equivalence has the opposite sense. For elastic brittle material, The stress associated with a damaged state under the real strain is equivalent to the stress associated with its fictitious undamaged state under the elfective strain. For the practical damaged state, according to this hypothesis, the stressstrain relation can be written as
{(J} = [D*]{c}
or
{c} = [D*rl {(J}
(3-9)
For the fictitious undamaged state, according to the concept of effective strain, the stress-strain relation can be represented as
{b} = [D]{c*}
or
The concept of stress equivalence gives
{c*} = [Dr l{b}
(3-10)
64
3 Basis of Isotropic Damage Mechanics
(3-11a) or (3-11b) where [lE'.] = [D]-l[D*J, which is not always the same as that of [iJI ] = [D][D*]-l can be considered as an effective function of strain transformation from the practical strain {E} to the effective strain {E}. [lE'.] can be named as the damage strain effective matrix (tensor) or damage strain transfer matrix (tensor). If [D*] and [D] are expressed as the second order tensor, then the damage strain effective tensor [lE'.] is in the 4th order, whereas if damaged [D*] in anisotropy is expressed as a non-symmetric oblong matrix (non-symmetric tensor), then the damage strain effective matrix (tensor) [lE'.] is in the 4th order, whereas if damaged [d*] in anisotropy is a non-symmetric oblong matrix (nonsymmetric 4th order t ensor). If the continuous factor iJI or damage variable [2 is defined by effective elastic modulus as (3-12) iJI = E* IE and [2
= 1 - E* IE
(3-13)
respectively, both hypothesises of strain and stress equivalence give the same effective stress as expressed in Eq.(3-3). In the case of one dimension, the real stress-strain relation is CJ = E* E whereas the stress-strain relation for the fictitious undamaged state can be represented as CJ = EE* thus from the hypothesises of stress equivalence
E* = (E*I E)E = iJlE = (1 - [2) E
(3-14)
Using the hypothesis of stress equivalence it can be understood that the stressstrain relationship of damaged materials can be exchanged with the stressstrain relationship of the fictitious undamaged state but the practical strain {E} should be replaced by the effective strain {E* }. The physical meaning of the hypothesis of stress equivalence is illustrated in Fig.3-3. 3.4.3 Hypothesis of Elastic Energy Equivalence The hypothesis of strain or stress equivalence is reasonably valid for isotropic damage modelling, but if anisotropic behaviour of the material is considered, it 's validity is not easily substantiated due to the unsymmetrical effective stress t ensor [3-10rv12]. The deformation (or action) of undamaged isotropic materials under the effective stress CJ* (or effective strain E* ) and that of damaged isotropic materials under Cauchy stress CJ (or practical strain E )
3.4 Different Basic Hypothesis of Damage Mechanics
oL-------L-----~----------
65
__
Fig. 3-3 Illustration of stress equivalence hypothesis
are identical. Hence, the strains (or stress) can be considered to be equivalent. Whereas, the deformation behaviour of the anisotropic damaged material under the Cauchy stress (with symmetric shear stress components) is quite different from that of the undamaged specimen under the corresponding effective stress (J* (with unsymmetrical effective shear stress components). Hence, the strain or stress equivalent cannot be properly applied in this case. We need to develop a more reasonable hypothesis for all damage states. 3.4.3.1 Hypothesis of Elastic Strain Energy Equivalence
For damaged elastic materials, the hypothesis of strain energy equivalence can be stated as: The elastic strain energy of a damaged state is assumed to be equal to that of the fictitious undamaged state with the effective strain deformation. In the case of isotropic damage, using this assumption, it has
Substituting Eq.(3-14) into Eq.(3-15), it becomes
U sing the relation
{ } = ClWe({c: }, J?)
(3-17)
{(J} = [D*]{c: }
(3-18a)
(J
Cl{ c:}
the following is obtained
or
66
3 Basis of Isotropic Damage Mechanics
(3-1Sb) where
[D*j-l =
1
(1 - D)2
[Dj-l or
(3-19)
is the inverse elastic damaged constitutive matrix. In the case of one dimension, the hypothesis gives E *c2/ 2 = Ec*2/2, then (3-20) The relationships of material properties between a damaged and undamaged state can be represented using the hypothesis of elastic strain energy equivalence as
v*
=
v
(3-21 )
From Eq.(3-21) , it can be found that the elastic modulus and shear modulus of an isotropic damaged material are reduced by (1 - D)2 from the undamaged values under the hypothesis of elastic strain energy equivalence. These effective values differ from the assumption of the strain or stress equivalence. Using the hypothesis of strain energy equivalence it can be understand that the stress-strain relationship of damaged materials can be exchanged with the stress-strain relationship of the fictitious undamaged state but bot h practical strain {c} and Cauchy stress {(7} should be replaced by the effective strain {c }* and effective stress {(7*}, respectively. The physical meaning of the hypothesis of strain energy equivalence is illustrated in Fig.3-4. 3.4.3.2 Hypothesis of Complementary Energy Equivalence
In order to develop a more reasonable hypothesis for all damage states, a hypothesis based on the complementary energy of a damaged state has been proposed ([3-13 , 3-15'"'-' 15]). The most acceptable statement of the hypothesis of complementary energy equivalence is The complementary energy of a damaged state is assumed to be equal to that of the fictitious undamaged state under the effective stress loading. Using this assumption, it has
3.4 Different Basic Hypothesis of Damage Mechanics -
(T
I
I
67
I
--------1
/ ! ./ II
I
/% I
Fictitious state
/ I ----r---- /
I.
//
/
I
I
/
I
Rea! state
I / I / y/
//
//
/
/ 1
I I I I I
e
O~---------eL · ----~e------------
Fig. 3-4 Illustration of strain energy equivalence hypothesis
lIe({O' * } , O)
= lIe ({a} , 0) = ~{0'*}T[Dr1 {0'*}
(3-22)
Substituting Eq.(3-3) into Eq.(3-22) , it becomes 1
[D ]- 1
T
1
T
*-1
= '2 {a} (1 _ 0)2{0'} = '2 {a} [D ] {a}
lIe ({a} , 0)
U sing the relation
{ } = dlIe({O'},O)
(3-24)
d{ a}
c
(3-23)
equations similar to (3-18)'"'-'(3-21) are represented again 0'
= [D*]{c }
(3-18a)
or (3-18b) where [D *r1 E*
=
1
(1 - 0)2
[D r1
or
= (l - 0)2 E , v* = v,
(3-19) G*
= (I - 0)2G
(3-20)
From Eq.(3-14), it can be found that the elastic modulus and shear modulus of an isotropic damaged material are reduced by (1 - 0)2 from the undamaged values using the hypothesis of elastic complementary energy equivalence. These effective values differ from the assumption of the strain equivalence. Using the hypothesis of complementary energy equivalence it can be understand that the stress-strain relationship of damaged materials can be exchanged with the stress-strain relationship of the fictitious undamaged state but both practical strain {c} and Cauchy stress {a} should be replaced by the effective strain {c* } and effective stress {O'* } respectively. The physical
68
3 Basis of Isotropic Damage Mechanics
meaning of the hypothesis of complementary energy equivalence is illustrated in Fig.3-5.
u'
----n--/
u
/
-------7f ~ /
/
Fictitious state
1
1
----J.---rl.=----"
_i./--.,?:.::{I~.,£--;---- Real state
//
/
//
/
//
y/ /1 1 1 1 1 1
e
eO
e
Fig. 3-5 Illustration of complementary energy equivalence hypothesis
3.4.4 Damage Variables Based on the Two Hypotheses As mentioned in Chapter 2, it is easier to measure damage variable D through the variations of the elasticity modulus [3-6]. From the relationship between Eqs.(3-13) and (3-21), the damage can be evaluated by different definitions, say model A and model B. DA
DB
=
=
1 - E* / E
1-
viE * / E
(3-25) (3-26)
The damaged elastic modulus E * can be measured through tension tests, but as damage is always localized in a very small region of the specimen, some special precautions are needed. For the general method , a specimen of the shape given in Fig.3-6 is needed. Roughly, the ductile plastic damage begins when necking starts. As a consequence presented by Lemaitre and Chaboche [3-5], rapid changes in geometry occur and the local strain in the most damaged region must be measured through very small strain gauges. If the damage has to be measured up to higher strain values, the gauges should be changed, which will interrupt the test. The measured result presented in [3-5] is shown by the sub-figure in Fig.3-7 for copper (99.9%) at room temperature. The evolution of damage deduced from Eqs.(3-25) and (3-26) for models A and B can be plotted against the true strain log(l + cp ). cd is defined as a threshold value of plastic strain (cp) for which the derivative dD/ dcp begins to be positive (i.e. Cd is the threshold value of cp where the best fit straight line of experimental data cuts the cp axis). The damage is of course supposed to be
3.4 Different Basic Hypothesis of Damage Mechanics
69
Fig. 3-6 Measurement of damage evolution through damaged elastic modulus
n
........... From model A
0.9
"'"
~ ~
.~
~ 0.6 OJ
0.0
"E
" 00.3
o
".
tll1{ilHI
--~~"-'I
Mea ured effective ela tic modulus during damage y Ed =0.35 r
-<>--<>--<>-From model B
.... /
....
/
//
~
/
I ,/
L -_ _L -_ _
L-~I~__~__~__~__- L_ _-U ~
0.25
0.5
0.75
1.0
Plastic strain (x 10-2 )
Fig. 3-7 Comparison of damage evolution from measured data between model A and B
zero for cp < Cd. When loading induces a variation in the elastic modulus, this is generally for small values of strain far below the damage threshold. A better accuracy may be obtained if E* is measured during unloading as shown in Fig.3-6 and Fig.3-7. With these precautions taken, an accuracy of 5% may be expected for [2. When the texture induces a variation in the elastic modulus, this is generally for small values of strain far below the damage threshold (Fig.3-7). A comparison of damage deduced from model A (Eq.(3-25)) and model B (Eq.(3-26)) is also shown in Fig.3-7. By observation of the curves in Fig.3-7, it can be found that in the range of normal scatter, [2 is linear with cp as predicated by model A of Eq.(3-25). But the other is significantly non-linear with p as predicated by model B of Eq.(3-26). The damage value evaluated by Eq.(3-26) is less than that by Eq.(3-25). This means that based on different hypotheses of damage state, different evaluations of a damage variable could be obtained through the measurement
70
3 Basis of Isotropic Damage Mechanics
of the variation of a damaged elastic modulus. The example from Ref. [3-6] is shown in Fig.3-8 for copper (99.9%) at room temperature. The variation in a damaged elastic modulus is shown in Fig.3-8(a) , and the evolution of damage deduced from Eq.(3-25) is plotted against the true strain log(l +cp) in Fig.3-8(b). Cb is the value of cp where the best fit straight line of experimental data cuts the cp axis. Dc is the value of D for the strain rupture CR. 700 500 ~
:::E
'tl300 100
o (a) Effective elastic modulus
CR (10-') (b) Plastic strain
Fig. 3-8 Ductile plastic damage for 99% Copper under temperature T
=
20°C
3.5 Thermodynamic Aspects Recent developments in damage mechanics are based on the thermodynamics theory of irreversible processes with internal state variables (see Table 2-1 in Chapter 2). The presentation here is limited to simple cases of isotropic hardening with small strain assumption and an isotropic damage.
3.5 Thermodynamic Aspects
71
3.5.1 First and Second Laws of Thermodynamics
The principle of conservation of energy in thermodynamics is implied by the first law of thermodynamics [3-16]
:tf(~{U}2 + E)PdV = v
f{F}T{u}dv + f{Q}T{u}dA v
ds,
+ f rdv - f {q}T {n}dA v
(3-27)
d S2
where {u} is the vector of particle displacement , E is internal energy per unit mass, r is the heat supplied per unit volume, {Q} is the surface force, {F} is the body force, {q} is the heat flux per unit time per unit area. The relationship between internal energy and external work in mechanics is
:t [f v
~P{u}2dV+ f{o-}T{ i }dv] + f{F}T{u}dv + v
v
f {Q}T{u}dA
(3-28)
ds,
since
f {q}T {n}dA = f div{q}dv
(3-29)
v
d S2
From Eq.(3-27)rvEq.(3-28) , we have
pi; = OT {i}
+r -
div{q}
(3-30)
The second law (entropy principle) in the form of Clausius-Duhem inequality implies that [3-17]
:t [f pSdv;? f v
pTS - r
~dV]-
v
+ div{q} _
f
{~T {n}dA
(3-31 )
dS 2
{q}T fV'J} ;? 0
(3-32)
where S is the entropy per unit mass, T is the absolute temperature. \7 is the gradient operator. Let the free energy per unit mass be.
W = E - TS
(3-33)
Eq.(3-30) can be rewritten using Eq.(3-33) as
{a} T {i } - p(W + ST) - pTS + r - div{q} = 0
(3-34)
Eq.(3-32) can be rewritten using Eq.(3-34) as (3-35)
72
3 Basis of Isotropic Damage Mechanics
3.5.2 Thermodynamic Potential and Dissipation Inequality Taking the free energy of isotropic damaged materials as thermodynamic potential, it is assumed that it is a convex function of all observable and internal variables as a form of (3-36) W = W( {ce} , D, 1, T) where {ce } is elastic strain vector, D is the isotropic damage variable-internal state variable, 1 is the accumulative hardening parameter-internal state variable. From Eq.(3-36), we have
. dW T . dW· W = (d{c e }) {ce} - dD D
+
dW . d1 1
+
dW· dT T
(3-37)
Note that the total strain is
(3-38) where {cp } is the plastic part of strain vector, {c} is the total strain vector. Substituting Eq.(3-37) and Eq.(3-38) into Eq.(3-34) and Eq.(3-35) yields
(3-39) and
(3-40)
t
Since {i} and are arbitrary and independent of the expression in the brackets before them, the constitutive relations in mechanics can be obtained as
dW
Introducing the vector
{o-} = Pd{ce }
(3-41 )
S =_ dW dT
(3-42)
{g} = - {V'T}/T
(3-43)
then Eq.(3-39) and Eq.(3-40) can be rewritten as div{q}
= {o-}T {c'p} -
p((~~ f
n+ (dd~ f "y) - pTS - r
(3-44)
3.5 Thermodynamic Aspects
73
(3-45) Eq.(3-45) is known as the inequality of dissipation energy which implies that dissipation energy is always a non-negative variable. If we define the dual variables (3-46) (3-47) where Y is the damage strain energy release rate associated with damage variable nand R is the variable associated with the accumulative hardening parameter f. The observable variables {c}, T together with internal state variables n , , can be considered to be the general-thermodynamicdeformation vector ({c} , n",T) (see Table 2-1) . The associated (dual) variables ({ (J }, Y, R, - S/ p) can be considered to be a general-thermodynamicforce vector. Eqs.(3-41) , (3-42), (3-46), and (3-47) can be rewritten together as
(3-48a)
Using the transformation to define the complementary energy per unit mass (3-48b) we have
(3-48c)
Thus, the free energy function W ({c e}, n, "T) can be considered as the thermodynamic potential. Substituting relation Eqs.(3-46) and (3-47) into Eqs.(3-44) and (3-45), it gives div{q}
+ \lsi' - r =
{(J}T{c"p} -
YD -
{(J}T {cp} -
YD -
Rcy + {q}T{g} ~ 0
Rcy
(3-49a) (3-49b)
74
3 Basis of Isotropic Damage Mechanics
The dissipation inequality of Eq. (3-49b) implies that the total energy dissipation rate consists of plastic dissipation {a T }{ c'p} due to plastic deformation, internal dissipation Y D + R"y due to variations of internal variables, and thermal dissipation {q V {g}. The sum of plastic dissipation and internal dissipation is considered to be mechanical dissipation and if we consider only the case of uncoupling between mechanical and thermal dissipations, inequality (3-49b) can be separated into two parts
{a} T {c~ } - Y D - R"y ~ 0
(3-50a)
{q}T {g} ~ 0
(3-50b)
3.5.3 Dissipation Potential and Dual Relationship In order to consider the dynamic behaviour of the internal variable rate in thermodynamics, suppose there exists a mechanical dissipation potential as cfJ
= cfJ( {c'p} , D, "y, {g} )
(3-51 )
thus, from the physical meaning of the potential, we can define (3-52) Rewriting Eq.(3-52) in the form of components, we have (3-53) If cfJ is a homogeneous function, based on Euler's theorem applicable to all homogeneous functions of order (n), the dissipation inequality of Eq.(3-45) can be rewritten using definitions of Eq.(3-51)
acfJ
(~) o Cp
T.
acfJ. aD
{cp } + -. D +
acfJ .
acfJ
~ ')'+ (-:.{ }) 0 ')' 0 g
T
.
'.
{g} = (n)cfJ({cp } , D, ')', {g})
~ 0 (3-54)
It is evident why the function cfJ( {c'p} , D, "y, {g}) can be defined as a dissipation potential by observing the physical meaning of Eqs.(3-50a), (3-53) and (3-54). Using the Legendre transformation, the dual dissipation potential cfJ* is defined as cfJ*( {a}, Y, R, {q} , {i p}, D,"y, {g}) (3-55) From Eq.(3-55), the increment of the dual dissipation potential cfJ* can be represented as acfJ ) dcfJ * = ( {a} - a{ip}
T
f J )dD . + - ( R + acfJ) {dip } - (Ya+caD a"y d"y
3.6 Damage Strain Energy Release Rate
d<J>
+ ( {q} - d{9}
)T {dg} + {cp}. T . T {do-} - DdY -i'dR + {g} {dq}
75
(3-56a)
Substituting the definition given in Eq.(3-53) into Eq.(3-56a) yields (3-56b) Eq. (3-56) implies that the dual dissipation potential function <J>* is only related to variables {CJ}, Y, R, {q}, and is independent of the variables {c~}, D, i', {g}. Thus, (3-57) (3-58) Consequently, by comparison of Eq.(3-58) with Eq.(3-56b) , we can obtain (3-59) or
{
{Cp } }
~
= pgrad<J>* ( { CJ }, Y, R , { q} )
(3-60)
{g} Eq.(3-52) and Eq.(3-60) (or Eq.(3-53) and Eq.(3-59)) represent the dual relationship of damage dissipation potential.
3.6 Damage Strain Energy Release Rate The relation of Eq.(3-38) defining - Y as the elastic damage strain energy release rate and the aspects of dissipation presented in Eq.(3-49) can be illustrated in Fig.3-9, which shows the different parts when dissipation occurs during the plasticity and rupture processes. The curve OA' B' presents the evolution of hardening during plastic flow OAB. Parts AB and BC correspond, respectively, to the plastic flow and elastic strain increase during the damage growth process (at constant stress). The total dissipated energy can be separated into three parts as • • •
the area OA' B' DO indicates the released energy - Rdi' associated with hardening or softening the area DB' BCD indicates the energy released by the system during the damage growth - Y dD eventually converted into heat. the area OA' B' BAO indicates the dissipated heat energy div{q} + pTS - T or {qy {g}.
76
3 Basis of Isotropic Damage Mechanics I
" E
,/ E - OE
B "C -6---'-"""""7/"-;-1'
Fig. 3-9 Dissipation during plastic flow and damage growth
The area ODCBAO indicates the damaged plastic strain flow dissipation
{E'p T}{ o-}. This concept is associated to the inequality of dissipation energy, Eq.(3-49b). The fact that energy stored in the material is the work done above the initial yield surface, is a consequence of some simplifying assumption about the isotropic hardening. In fact, additional energies are converted into heat, which can be described by using the superposition of a non-linear kinematic hardening and specified choices for the part Wp of free energy [3-6]. The energy dissipation during plastic flow and damage growth can be illustrated in Fig.3-9. The total dissipated energy can be separated into three parts {a {Ep} - R'y - Y il ~ 0 as shown in Fig.3-9, where the area OAt B'DO indicates the dissipated - Y"t energy associated with hardening or softening; ® the area DB' BCD indicates the dissipated energy - Y il during the damage growth; ® the area ODCBAO indicates the damaged plastic strain flow dissipation {a}T{E'p}. Whereas the area OA'B'BAO indicates the dissipated heat energy. This concept is associated with the inequality of dissipation energy also presented by Krajcinovic [3-1 8], Lemaitre [3-19], Chaboche [3-20] and Tang et. al. [3-21 ]. Chaboche [3-20] showed that the concept of an elastic damage strain energy release rate, necessary to propagate the micro cracks can be justified by comparing the stiffness before and after the micro cracks growth. Fig.3-10 illustrates the difference in the damage strain energy release rate between the elastic and elasto plastic damage case, where K indicates the stiffness of the system, oK is the decrease in the stiffness due to the change in elastic modulus during damage growth. In fact , the elastic damage strain energy release rate
V
CD
3.6 Damage Strain Energy Release Rate
77
is an extension of the concept adopted in linear fracture mechanics for crack strain energy release rate. It can be seen from Fig.3-1O(a) that the released elastic strain energy due to elastic damage growth can be represented by the area BCD. In the elastoplastic case (Fig.3-10(b)) , the area to be considered for released strain energy should be BCD', when unloading takes place. However, for most materials the released strain energy could be such that it is not unrealistic to assume that the area BCD is almost equal to the area BCD'. Hence for simplicity, one can assume the elasto plastic damage strain energy release rate to be equal to the elastic damage strain energy release rate.
Inilial sliIInes I
F
I I
I
K
K - oK
;-..-..,c
F
Initial stiffnes
I
/ K
I
I
K - oK
C
I
I
I
I
I
I
I
I I I I I
( I ) Plastic nOw during loading ( 2) Actual unloading before and afler crack growth ( 3 ) Fictious elastic unloading
I
u D
U D
( a) Elastic damage
( b ) Elasto-plastic damage
Fig. 3-10 Illustration of the damage strain energy release rate
In the case of uncoupling elasticity and plasticity, the isotropic specific free energy with respect to the equal-thermal process can be given by
(3-61 ) or the dual complementary energy is given by (3-62) where p is the mass density, W * is the free energy of damaged materials, W e * is the elastic part of W *, Wp is the plastic part of W *, {ee } is the elastic strain, "( is the accumulative strain hardening parameter. From the basic relationship in CDM, the elastic damage strain energy release rate for isotropic damaged materials can be defined as follows: From the basic relation Eqs.(3-46) or (3-48c), the elastic damage strain energy release rate for isotropic damaged materials can be defined as
78
3 Basis of Isotropic Damage Mechanics
(3-63a) or y
~{a}Td [~~- l {a}
=
(3-63b)
Substituting Eqs.(3-7) into Eq.(3-63), for the model A we have (3-64a) or
= ~{ }T [Dj- l { } = II; ({e}, D)
y A
2 a
(1 _ D)2 a
1- D
(3-64b)
In the case of constant load, we have
{da} = (1 - D) [D]{de e} - [D]{ee}dD = 0
(3-65)
thus (3-66) Considering the elastic strain energy increment expression of model A dW; = {a }T {dee } = {ee }T (1 - D) [D]{ dee }
(3-67)
Substituting Eq (3-66) into Eq.(3-67) and using the relationship given in Eq.(3-64a) (3-68) thus, (3-69) Similarly, substituting Eq.(3-19) into Eq.(3-63), for the model B we have (3-70a) or
Y = { }T [Dj-l { } = 2 II; ({a},D) B a (1 _ D) 3 a 1_ D In the case of constant load,
thus
(3-70b)
3.6 Damage Strain Energy Release Rate
(1 - n) [D]{dEe } = 2[D]{Ee }dn
79
(3-72)
Considering the elastic strain energy increment expression of model B
(3-73) substituting Eq.(3-72) into Eq.(3-73) and using the relationship given in Eq.(3-70a) (3-74) thus we have (3-75) It is necessary to note that according to the definition of Eqs.(3-46) and (3-69), the physical meaning of damage strain energy release rate Y is the variability of elastic strain energy due to increasing damage, i.e. the rate of variation of elastic strain energy ~We due to damage growth ~n. From Fig.3-9 and Fig.3-10 it is understood that the variation ~We actually is the energy release, which is indicated by the area of ~DBC , from the stored stress energy area ~OBCD. Thus, if taking n = 0 in the expression of Y according to Eq.(3-69), it may be understood that the damage is initiated in the material (i.e. DIS7=O=I- 0). From this point of view, for model A it gives an initial damage strain energy release rate equal to the undamaged elastic strain energy Y A IS7=O = W e. For model B it gives an initial damage strain energy release rate equal to twice the undamaged strain energy Y B IS7=O = 2We . On dn the other hand, if n = 0 and dt = 0, it can be considered that the material
is without damage, and hence the material has no damage energy dissipation, which means all the strain energy must be released. Thus, according to Eqs.(364) and (3-70) , it should be noted that Y IS7=O is in fact the elastic energy release rate of undamaged material. From this point of view, model A gives Y A IS7=O = We, but model B gives Y B IS7=O = 2We. For comparison of n A and B in the same scale during damage growth, it is better to modify the definition of YB as
n
(3-76a) or
Y = ~{ }T [D]- l { } = 11; ({oj, n) B 2 a (1 _ n)3 a 1- n
(3-76b)
If we introduce the elastic deviatoric strain as (3-77)
80
3 Basis of Isotropic Damage Mechanics
and the stress deviator
=
{8 i j}
(3-78)
{O" fj} - 6 i jO"m
where the hydrostatic strain is
=
Em
1
3(Ex +Ey +E z )
=
1
(3-79)
3tr({ E })
and hydrostatic stress is (3-80) The relation of deviatoric stress to deviatoric strain and the relation of hydrostatic stress and strain can be represented as
{ee}
=
e Em
=
1;*
v {S}
(3-81 )
1 - 2v
(3-82)
~O"m
Based on the definitions Eq.(3-64) and Eq.(3-76), using the expressions Eq.(3-77) to Eq.(3-80) , the damage strain energy release rate for both models A and B can be represented as (3-83) Substituting Eqs.(3-81) and (3-82) into Eq.(3-83) and using the relationship in Eq.(3-8a) and Eq.(3-21a) for models A and B respectively, they can be simplified as
y
A
=
1
[l + V{S}T{S} E
1
[1
2(1 _ 57)2
+
3(1-2v) 2] E O"m
(3-84)
+
3(1 - 2v) E O"m
2]
(3-85)
or
y
B
=
2(1 _ 57)3
+ V{S} T {S} E
Rewriting Eqs.(3-84) and (3-85) with von Mises equivalent stress for stress deviators 0" eq
=
J~{
(3-86)
S} T { S}
they become
YA =
(
O"eq 2
2E 1 -
2
57)2 [ -(1 3
+ v) + 3(1 -
O"m 2
2v)(-) O"eq
]
(3-87)
3.6 Damage Strain Energy Release Rate
81
or YB
(J;q
[2
(Jm
= 2E(1 - D) 3 3(1 + v) + 3(1- 2v)((Jeq)
2]
(3-88)
From Eqs.(3-87) and (3-88), it can be found that the elastic damage strain energy release rates evaluated by different models A and B will achieve different values, even under the same condition of stress and strain. Let OYAB denote the relative difference of YA and YB as (YB - YA)/YA . If the damage variables DA and DB as basic variables are defined (measured) by area deduction (namely D = 1 - A * /A), then DA and DB have the same value. Under the same stress level, the relative difference OYAB can be observed through the ratio A * / A (3-89) If damage variables DA and DB are defined (measured) by means of an effective elastic modulus, it gives DA = 1 - E * / E, DB = 1 - JE* / E then the magnitudes of DA and DB are not the same, DA = 2DB - DB2 . Since the ratio of E* / E is independent of stress or strain lead , under the same stress level, the relative difference OYA B can be observed through the ratio E * / E
(3-90) Fig.3-11 shows the relative difference in damage strain energy release rates YA and YB , which are determined by Eq.(3-87) for model A and by Eq.(3-88) for model B , based on the different definitions of damage variables, under the same stress level. The result denoted by circles in Fig.3-11 was obtained by F. E. analysis for the example to be shown in ChapterIV 4-2. It can be see that when D = 0 it gives OYAB = 0 (i. e. YA = YB ). If the damage variable is defined (measured) based on the area deduction (namely D = 1 - A * /A), it presents OYA B > O. That means in this case that the value of damage strain energy release rate YB evaluated by model B is higher than YA evaluated by model A, and the relative difference between YA and YB is significantly increased with a reduction in the effective area. Especially when the damage value reaches 0.8, the relative difference OYA B could be as high as over 4. Otherwise, if the damage variable is defined (measured) by deduction of effective elastic modulus (namely D = 1 - E * / E), it presents OYA B < O. That means in this case the damage strain energy release rate YB evaluated by model B is less than Y A evaluated by model A. Even though the absolute value of the relative difference OYAB is increased with a deduction in the effective stiffness 1- E * / E , the maximum value of OYAB in this case is not greater than 1. In particular, when the effective stiffness deduction reaches 0.8, the relative difference OYAB is only - 0.55. The quantities of Eqs.(3-87) and (3-88) can be calculated in the onedimensional case defined by stress Cf, giving the same value of Y
82
3 Basis of Isotropic Damage Mechanics 4-r------------------------r=====~
Analytical
F.E.M.
3
000
2
BY'B C O=I - A'/A)
Oy" CO=I - E*/E)
- 1-r----~-r------_.------_.------~
o
o. 5
0.25
O. 75
Q = I-E* f EorQ = 1-A* fA
Fig. 3-11 Deviation of strain energy release rate for models A and B
thus,
_Y _ A -
or
-2
(J 2E(1 _ 57)2
(3-91a)
0'2 - YB
(3-91b)
= 2E(1 _ 57)3
As Y is the variable associated with 57, it means that evolution of 57 is governed by values of Y. By analogy with the von Mises equivalent stress for stress deviators, the quantity
0' = (Jeq
[~(1 + v) + 3(1 3
2v)(m )2] (Jeq
!
(3-92)
is obtained by substituting Eqs.(3-91a) or (3-91b) into Eqs.(3-87) or (3-88) and called the damage Cauchy equivalent stress [3-19]. It can serve as a criterion for damage just as (Jeq serves as a criterion for plasticity [3-19]. On the other hand,
0'* = 0'/ (1 - 57)
(3-93)
is the damage effective (net) equivalent stress [3-19]. Using Eq.(3-93) in the expressions Eq.(3-91) , we have
3.6 Damage Strain Energy Release Rate
(0'* )2
- YA = - 2E
and
83
(3-94)
It is interesting to note for Eq.(3-92) that 0' is equal to the von Mises equivalent stress multiplied by a factor function of the triaxiality ratio !Jm / !J eq 2 !J ] f e= [ -(1 + v) +3 (1 - 2v)(~)2 3 !J eq
~
(3-95)
which is very important for damage evolution as shown by some experimental or theoretical studies [3-19]. Fig.3-12 presents the plot of the factor fe as a function of triaxiality ratio !Jm / !J eq for different values of Poisson's ratio v. Using the factor fe, the expressions of the elastic damage strain energy release rate for these two models yield
-2 f2 !J eq e - YA = 2E(1 _ D)2
-!J eq 2 f2e - YB = 2E(1 _ D) 3
and
(3-96)
6,------------, 5 4 <...::: 3
v = O. 1 - O. 4
2
O~-.--.--,--,--,-~
o
0. 5
1.5
2
2. 5
3
Triaxiality am I a ,q Fig. 3-12 Factor function
Ie versus
the triaxiality ratio and Poisson's ratio
It should be noted that the triaxiality ratio !Jm / !J eq has a significant influence on the strain to failure. This fact has been observed in many investigations as shown in Fig.3-13. As it can be seen in Fig.3-13 , the variation in ratio between the rupture load and rupture strain PR /E R shows a large decline especially when triaxiality !Jm/!J eq varies from 0 to 1. In Fig.3-13, the results given by Lemaitre [3-6] and Chaboche [3-20] are compared fairly well with the results of McChintok [3-22], and Rice and Tracey [3-23]. The strain energy release rate Y has a dimension (unit) of strain energy, the quantity !J;q / E also has the same dimension of stress energy. Thus, the
84
3 Basis of Isotropic Damage Mechanics o to.
1.5
0
A 508 steel
to.
H
steel
............. domain covered by model of [3-22,3-23J _ _ domain covered by model of [3-7,3-6J
0.5
o~---,---,---,----,---.=~~
o
0.5
1.5
2
2.5
3
Triaxiality cr m / cr"
Fig. 3-13 Influence of triaxiality on fracture strain
ratio'T}y = - Y/(a;q/E) based on Eqs.(3-87), and (3-88) gives a dimensionless quantity, which can be considered as an indicator of the damage strain energy release rate per unit energy of elastic stress deviator stored in the specimen. This ratio 'T}y can be plotted against the triaxiality ratio (am / a eq) expressed in Eq.(3-95) for various values of damage variable [l and Poisson's ratio v as well as compared between the models A and B respectively in Fig.3-14. From Fig.3-14, it can be seen that Poisson's ratio has a significant influence on the damage strain energy release rate. When Poisson's ratio is lower, higher values of the damage strain energy release rate per unit stored energy of stress deviator for both models A and B can be obtained. Otherwise, when Poisson's ratio becomes higher, the damage strain energy release rate per unit stored energy of stress deviator will become lower. It also can be seen that the influence of the damage variable on the damage strain energy release rate for materials with a lower Poisson's ratio is more significant than the influence on materials with a higher Poisson's ratio. Another phenomenon can be found in Fig.3-14 where due to interaction of damage and triaxiality, the influence of damage on the damage strain energy release rate is very significant when the ratio of triaxiality (am / a eq) is higher. In the same way, the influence of the ratio of triaxiality is also significant for a higher damage value. From the above discussion, it could be noted that the damage strain energy release of a damaged structure becomes higher when damage grows and triaxiality increases, especially for a material with a lower Poisson's ratio. This may be an important fact for studies in damage growth law, because the speed of damage growth is always controlled by the damage strain energy release rate.
3.7 Isotropic Damage Model of Double Scalar Variables 100.------------------------. v=O.l for model A
100.------------------------. v=0.1 for model B
75
~
85
75
50
~
50
25
25L-1Iiliii!!i!!~~~=J 001==~~1~.0~~~§2.~0:::::====J3.0 00 1.0 2.0 3.0 Um!Ueq
um! ulXl 00,----------------------, v=0.2 or model A
100.------------------------,
50
~
00~~~~1~.0~~~~2.~0~~::J3.0
%~~~~1~.0~~~2~.0§§§§~3.0· Um! ulXl
Um!Ueq
00 ,----------------------,
~
100 ,------------------------,
v=O.3 for model A
~
25 U m!Ueq
00 ,----------------------.
50
12=0-0.5
50 25
00~~--~1~.0~~§§~2~.0;:~::~3.0
~
v=0.3 for model B
75
50
75
50
25
25
75
v=0.2 for model B
75
75
v=0.4 for model A
12=0- 0.5
°0~--~~1~.0~~~~2~.0~~~~3~.·0 um!UIXl
100 ,..--------------------------, v=0.4 for model B
75
12=0-0 .5
~ 50
25
ob~~~~~~~ o
1.0
u m! ulXl
2.0
3.0
Fig. 3-14 Damage strain energy release rate versus triaxiality ratio
3.7 Isotropic Damage Model of Double Scalar Variables Based on the phenomenological description, a damage variable can be simply determined by the effective Young's modulus E * . The corresponding constitutive relationship of damaged materials has been extensively used to describe macroscopic isotropic damage of isotropic materials. However, some researchers reckon that a single scalar damage variable is not sufficient to entirely characterize isotropic damage behaviours of damaged materials in multidimensional space [3-19, 3-24].
86
3 Basis of Isotropic Damage Mechanics
3.7.1 Alternative Approach of Isotropic Damage Variables For traditional isotropic damage theory, the damage is considered as a Single Scalar characterized by a scalar damage variable. In the single scalar damage model, the effective Poisson's ratio is immune from the effect of damage, i.e., v* = v thus the following result can be obtained K* / K
= J.L* / J.L = E* / E
(3-97)
where K , J.L and E are the bulk modulus, the shear modulus and Young's modulus of undamaged materials respectively. K* , J.L* and E* are their corresponding effective values due to the effects of damage. However, for an isotropic solid material with randomly oriented coin-shape cracks, the analytical results of micro-mechanics theory [3-24 rv 25] show that J.L* / J.L ;? E* / E (see Fig.3-15) when the crack density parameter 0 ~ j3 ~ 1. As shown in Fig.3-16,
-----~ - ----- ~ ------~- ----~ .......... -:-.. -,--r""" ~ : : : : - - -E IE: ____~~ ___ ~ -- ___ -~ ___ -- +- -- ~l *I,u t.-_-
'" 1.0
"'"
I
t.E: 0.8
:
~
'"
">
-
•
,, :
~ ------:-: . --eAr'
0.6
: : ::
(.)
u
•
•
:
: :
"'i.
--~----
t: 0.4 ------:------~------~ '"
: : . : ::
~
o
.g
:
:
: : : --:-----~ ----- ~ .... -:: :: :: - ~ ------:_---- .. ~ .... --
"
:: : : -.. ~ ----- t ----
~
0.2 ------:------1------~-----i .. ~
~ : : ::' : ~ O.O ~--~:--~:--~:----:~--~~~:~ 0.0 0.2 0.4 0.6 0.8 1.0 1.2 f3 Parameter of c rack d ensity
Fig. 3-15 Ratios of effective elastic modulus E* / E and effective shear modulus fl.* / fl. versus parameter of crack density (J
. --- .... 1-----.. -r----- --r"" ----- 1----.--" -:--:
, :
~
""--
~
°B ~
\.i
!
:
t I
::' ' ::
0.4
- ------~---- ..... -. :
tl
--"K IK : I
:
1, ~
0.0 0.0
:
I
I
: ---r-I
~ I
I
"
: I
:
:
.
~
0.4
I
•
----- :-------;-------,---
'
0.2
:.
I
------- ~ ---- ---i------"{-
.~
~
:
0.6 ______ )__ ----:..- ------~ -- - ----i--- -
bo 0.2 0::
:
_ ~ ____ --_J-_ .. ----~----. _ _ ,.. *I ,.. -~---
'
0.6
:
:
. -- -, -------~-.-
........
I
, -.. ;;::
0.8
1. 0
Cv
Fr ac ti on o f vo i ds
Fig. 3-16 Ratios of effective bulk modulus K* / K and effective shear modulus fl.* / fl. versus volume fraction Cv of voids
3.7 Isotropic Damage Model of Double Scalar Variables
87
with an isotropic matrix material containing randomly distributed spherical voids, similar results can be obtained using Mori-Tanaka's theory [3-26]. It is well known from the classical theory of continuum mechanics that the isotropic property of materials must be characterized by two independent scalar paramet ers in the strict sense. However, another scalar damage variable, called the shear damage variable, has been introduced to reflect the effects of damage on the shear modulus by P. Ladeveze [3-27] and Tang et al. [3-25]. In this section, the detailed dissections concentrated on a developed new model of isotropic damage where double scalar damage variables take into account the quantification of damage variables. Based on irreversible thermodynamics, the expressions of the specific damage energy release rate also have been developed in this model. The specific damage energy release rate can be used to construct the evolution law of material damage to solve practical problems in engineering design and material processing. The micro-mechanics approach is adopted to predict the values of the damage variables due to the existence of randomly distributed coin-shape cracks and spherical voids. 3.7.2 Different Forms of Elastic Damaged Stress-Strain Relations
The stress-strain relationship of isotropic damaged materials can be described in the form of a generalized Hooke's law presented in Eqs. (3-6) as {o-} = [D*]{ E} or {E} = [D*]- l {a} , where {a} and {E} are the nominal stress tensor and the nominal strain tensor expressed in the vector forms , respectively. The effective elastic matrix [D*] or [D*]- l is a 4th order symmetric effective elastic tensor expressed by t ensorial notation as Dtjkl or DTjkt and its value depends on the degree of damage. If based on the hypothesis of stress equivalence, the form of stress-strain relation for the damaged mat erial may be expressed similar to Eq. (3-10 )) as (3-98) {a} = [D]{E* } where [D] is the intact elastic tensor (i.e., undamaged elastic matrix). Compared to {a} = [D]{ E}, the nominal strain vector {E} is replaced by the effective strain tensor {E* } in Eq.(3-98). By introducing the damage effective (influence) t ensor on strain (see Eq.(311)) by [it] or [it]- l, which mathematically transforms the effective strain tensor E* to the nominal strain tensor {E}, and can be written as
{ E* } = [it]{E}
(3-99)
and by substituting this equation into Eq.(3-98) and comparing it with Eq.(36), the relation between the effective and the intact elastic matrix (tensor) can be determined (3-100) [D*] = [D] [it] Besides, in compliance with the strain equivalent hypothesis, Eq.(3-6) for the damaged material may be expressed in the effective stress and undamaged elastic matrix as
88
3 Basis of Isotropic Damage Mechanics
{a * } = [D]{c}
(under strain equivalent hypothesis)
(3-101)
in which the nominal stress (Cauchy stress) {a} is replaced by the effective stress {a*}. The transformation of the nominal stress vector {a} to the effective stress vector {a* } can be expressed similarly in Eq.(3-5a) as
{a* } = [tli]a
(3-102)
By substituting Eq.(3-102) into Eq.(3-101) and comparing it with Eq.(3-6) , we can obtain (3-103) and properties
[D][Dr
1
= [I ] or [D*][D*r l = [I ]
(3-104)
If both [Jt.] and [tli] are considered to be the symmetric 4th order tensors, it can be verified that
[tli] = [Jt.r
1
[Jt.][ tli] = [I ]
or
(3-105)
Therefore, the elastic stress-strain relation of damaged material also can be written by
{a} = [D][Jt.]{c} = [D][tlir l{c}
(3-106)
or (3-107) and consequently,
3.7.3 Isotropic Double Scalar Damage Variables 3.7.3.1 Effective Lame Constants of Damaged Materials Based on the classical theory of elasticity, the isotropic elastic stiffness tensor [DJ, which can be rewritten in the form of Lame constants as Cx
o
Cy
Cz
o T zx
f..L
0 0
rx y
0
ry z
f..L
rzx
o f..L o0
or
{o} = [D]{c}
(3-109a)
3.7 Isotropic Damage Model of Double Scalar Variables
89
The elastic matrix of undamaged materials defined in Eq.(3-109a) is a symmetrical 4th order tensor, which can be expressed by tensorial notation as (3-109b) Therefore, for isotropic materials we need only two constants in Lame's form as
A=
vE (1 + v)(l - 2v)
and
J.L =
E
2(1
+ v) = G
(3-110)
where A and J.L are referred to as Lame coefficients. Similarly, the 4th order isotropic damage strain effective tensor []t] may also be formulated by two independent scalar variables 'h and iJ!2 as
'l/Jl
'l/Jl 'l/Jl 'l/Jl + 'l/J2
o
-------------------------------------------1- ~----0------0-----
: 2
o
o
'l/J2
""2
0
o (3-111)
In general, the above equation usually holds for isotropic damage. Substituting Eqs. (3-110) and (3-111) into Eq.(3-108) gives the matrix form as
[D*] =
(3'I/Jl + 'l/J2 )A
(3'I/Jl + 'l/J2 )A
(3'I/Jl + 'l/J2 )A
+ 2J.L('l/Jl + 'l/J2 )
+ 2J.L'l/Jl
+ 2J.L'l/Jl
(3'I/Jl + 'l/J2 )A
(3'I/Jl + 'l/J2 )A
(3'I/Jl + 'l/J2 )A
+ 2J.L'l/Jl
+ 2J.L('l/Jl + 'l/J2 )
+ 2J.L'l/Jl
(3'I/Jl + 'l/J2 )A
(3'I/Jl + 'l/J2 )A
(3'I/Jl + 'l/J2 )A
+ 2J.L'l/Jl
+ 2J.L'l/Jl
+ 2J.L('l/Jl + 'l/J2 )
0
------------------------------------------------------ ----------------;-jj,~;-----6-------6-----
o
i 0
o
J.L'l/J2 0 0 J.L'l/J2
and the tensorial form as (3-112) Therefore, it may be reasonable to judge from Eq.(3-112) that the damaged material retains isotropic elasticity. The effective elastic stiffness tensor [D*] can be expressed as follows
90
3 Basis of Isotropic Damage Mechanics
,\*
+ 2Ji,* o
,\ *
[D*] =
,\*
(3-113)
o or
where (3-114) (3-115) where ,\ * and Ji,* are called effective Lame's coefficients for isotropic damaged mat erial. It can also be derived from Eqs.(3-114) and (3-115) that (3-116a)
(3-116b) 3.7.3.2 Damage Parameters in Deferent Presentations
Young's modulus (E) , Poisson's ratio (v), shear modulus (G or Ji,) and bulk modulus (K) are the elastic mat erial constants commonly used in engineering. Four corresponding damage paramet ers, DE, Dv , DJ-L' and DK can be traditionally defined in t erms of the effective engineering elastic coefficients and can characterize phenomenologically the state of damage as DE
=
1 - E * IE
(3-117a)
Dv = 1 - v* I v
(3-117b)
DJ-L = 1 - Ji,* I Ji,
(3-117c)
Dk = 1 - K * IK
(3-117d)
and
3.7 Isotropic Damage Model of Double Scalar Variables
91
As an example, taking into account the elastic relations of both the undamaged (intact) and the damaged materials
and
=
,\*
f.L* (E* - 2f.L* ) 3f.L* - E*
(3-118a)
(3-118b) the components of the effective elastic stiffness tensor can be derived from Eq.(3-113) as E* - 2f.L* 6f.L* - 2E*
[D *]
=
2f.L*
+1
E* - 2f.L*
E * - 2f.L*
6f.L* - 2E*
6f.L* - 2E*
E* - 2f.L*
E* - 2f.L*
6f.L* - 2E*
6f.L* - 2E*
E * - 2f.L*
+1
E* - 2f.L*
E* - 2f.L*
6f.L* - 2E*
6f.L* - 2E*
0
6f.L* - 2E* E* - 2f.L* 6f.L* - 2E*
+1
----------------------------------------------------------------------------·-1-----------
2
=
E * - 2f.L* 2f.L*[ 6f.L* _ 2E* 6ij 6kl
0
1 0 - 0 2 1 0 0 2 (3-119)
0
[D ;jkl ]
o
+ 6ik 6jtl
In Eq.(3-119), the effective elastic stiffness t ensor is expressed by two independent effective engineering elastic coefficients, and substituting Eqs.(3-116) , (3-118) into (2-111) , the components of the damage strain effective tensor [lE:] relating to both E * and f.L* are 3( E */ E - J-L* / J-L) 3J-L*/J-L- E*/ J-L
+1
3( E * / E - J-L * / J-L ) 3J-L */ J-L - E */ J-L
[lE:] = f.L*
3( E* / E- J-L * / J-L) 3J-L */ J-L - E* / J-L
3( E* / E - J-L * / J-L ) 3J-L */ J-L -E*/ J-L 3(E */ E - J-L*/ J-L) 3J-L */ J-L - E */ J-L
+1
3( E* / E- J-L * / J-L) 3J-L* / J-L - E */ J-L
f.L
3( E */ E - J-L */ J-L) 3J-L */ J-L -E*/J-L 3( E * / E - J-L * /J-L) 3J-L */ J-L - E */ J-L 3( E*/E- J-L*/ J-L) 3J-L* /J-L- E */ J-L
o
+1 ~ 0 0
o
o~ o0
0 ~
92
3 Basis of Isotropic Damage Mechanics
(3-120) Thus, the relationship between the damage strain effective tensor and two scalar damage variables, ([2E, [2M) ' can be developed by using Eqs.(3-117a) and (3-117c) as follows
[it] = (1 - [2M) i;, ( l -stE)-( l -stl') st E- stJ!:
i;,.(l-st E )-(l-stl')
+1
i;, (l-stE)-(l-stl') F 3~
x
stE-stl'
(l-stE)-(l-stl')
o
+1 1 "2 0 0
o
0 "21 0 0 0 "21
(3-121) The damage strain effective tensor [it] is now characterized by another pair of damage variables, [2E and [2M instead of 1Jr1 and 1Jr2 . By taking the following classical elastic relation into account V =
E
- - 1 2J.L
and
K
= _...:...J.L_E_...,3(3J.L - E)
a similar relationship for isotropic damaged material can be derived, such as (3-122a) and K*
=
J.LE(1 - [2M)(1 - [2E) 3[3J.L(1 - [2M) - E(1 - [2E)]
(3-122b)
The effective Poisson's ratio v* and the effective bulk modulus K* can be calculated using Eqs.(3-122a) and (3-122b) , if the damage variables [2E and [2M are known. The values of [2E and [2M can be deduced by substituting the values of E * and J.L* into Eqs.(3-117a) and (3-117c). In other words, for isotropic damage characterization by two scalar damage variables, [2E and [2M Eqs.(3-122a) and (3-122b) must be satisfied. Based on the damage model presented above, the isotropic damage behaviour can be characterized by two scalar damage variables. Any two out of
3.7 Isotropic Damage Model of Double Scalar Variables
93
the four damage parameters [lE, [lv, [lll,) and ilK can be used to quantify isotropic damage. After selection of the two independent damage variables, the corresponding formulas estimating the two derived damage parameters can be obtained and are listed in Table 3-1. Table 3-1 Double d a mage variables and corresponding two derived damage parameters for isotropic d amage No. Selected damage variables derived 1
2
[lE = 1 - E* IE
nl/ = 1 _ _ E_ [1 - n E _ 2M] E - 2v 1 - np' E
np' = 1- M* 1M
n K = 1-
nE=l-E*IE nl/ = 1 - v* I v
3
damage parameters
(~ - l)(1 - nE)
3MIE - (1 - n E)/ (l - n p. ) + v)(l - nE) n p' = 1 l + v(l - nl/) (1 - 2v)(1 - n E) nK = 11 - 2v(1 - nl/) (1
n E = 1 - E*IE
n - 1_
nK = 1 - K *I K
np' = 1 - 9K
1/
-
E CK _ 1 - nE) 3K - E E l - n K
C: -
-
4
n p' = 1 - M* 1M n K = 1 - K *I K
E
1) (1 - n E )
- (1 - n E)/ (l - n K )
[1 + M/ (3K) ](1 - n K ) (1 - n E)/ (l - n K ) + M/ (3K) 2M 1 - n p' ) 3K + M ( n = 1 _ 3K - 2M 1 - 3K 1- n K 1 + M/ (3K)(1 - np.) / (l - n k )
nE = 1 _
1/
5
n p' = 1 - M* 1M n l/= l - v*lv
6
nl/ = 1 - v* I v nK = 1 - K *I K
= l _ (l _ n)l + v(l - nl/) p. l + v (1 - 2v)(1 - n p. ) [l + v(l - nl/) ] nK = 1(1 + v)[l - 2v(1 - nl/)] n E=l- ( n K ) 1 - 2v(1 - np.) 11 - 2v (1 + v)(l - nK)[l - 2v(1 - n l/ )] np' = 1 1 + v(l - nl/)
n
E
3.7.3.3 Damage Effective Tensor with Double Scalar Damage Variables For practical purposes, Eq.(3-100) can be contracted in Voigt notation as
[D* ] = [D][JE.] or Dtj = DikJE.kj (i,j , k = 1,2, ... ,6)
94
3 Basis of Isotropic Damage Mechanics
thus, from Eq.(3-121) , the components of the damage strain effective tensor [if.] are
(3-123a)
(1 - D,,)(DE
-
D1J
E
3j.l(1 - DE) - (1 - D,,)
(3-123b) (3-123c) and the remaining components of [if.] are zero. On the other hand , the damage stress effective tensor [tli] may be derived using Eq.(3-105) from Eq.(3-120),
[if.] = (1 - D,,)
x
(6 -E/,,) E* /E- ,,' / " (9 - E / ,, )E' / E - 6,,' / "
- 3( E* /E- ,, ' I,,) (9 - E / ,, )E' / E - 6,,' / "
- 3( E' /E- ,,* I,,) (9- E / ,,)E* / E - 6,, * / "
-3( E ' / E - ,, * / ,,) (9 -E / ,,) E' / E- 6,, · / "
(6 - E / ,, )E' / E - ,,* / " (9 -E / ,,) E' / E- 6,, ' / "
-3 (E ' / E - ,,* / ,,) (9 -E / ,,) E* / E- 6,, * / "
- 3( E' / E- ,, * / ,,) (9- E / ,, )E ' / E - 6,, · / "
( - 3( E' / E- ,,* / ,,) (9 - E / ,, )E ' / E - 6,, · / "
(6 -E/ ,,) E' / E- ,, * / " (9- E / ,,)E* / E - 6,, * / "
o 100 010 001
o
(3-124)
x
(6 - ~ ) (1 - !? E)- 3 ( 1 - !? I')
- 3 ( !? E- !? I')
- 3 ( !? E- !? p)
(9- ~ )( 1 - !? E )-6( 1 - !?I')
(9- ~ )( 1 - !? E )- 6 ( 1 - !?I')
(9- ~ )( 1 - !? E )-6( 1 - !?1')
-3( !? E - !?f!,l
( 6 - ~ )( 1 - !? E )-3(1- !?I')
-3( !? E - !?f!,l
(9- ~ )( l - !? E )-6( 1 - !?I')
(9- ~ )( l - !? E )- 6 ( 1 - !?I')
(9- ~ )( 1 - !? E )-6( 1 - !?1')
-3 (!? E- !? p)
- 3 ( !? E- !? I')
(6-~)( 1 - !? E)-3( 1 - !?I')
(9 - ~ )( 1 - !? E )- 6 ( 1 - !? p)
( 9 - ~ )( 1 - !? E )- 6 (1- !?I')
(9 - ~ )( 1 - !? E )- 6 ( 1 - !? p)
o
o
1 0 0
010 001
3.7 Isotropic Damage Model of Double Scalar Variables
which can also be contracted in Voigt notation to lJfij (i, j
95
= 1,2, ... ,6) where
(3-126b) (3-126c) The remaining components of [1Jf] are zero. Moreover, both the effective elastic stress vector {(}} * and the effective elastic strain vector {E* } can be determined from Eq.(3-102) and Eq.(3-99). After that [.'f.] and [1Jf] are determined by Eqs.(3-123a)<"V(3-123c) and Eqs.(3-126a)<"V(3-126c), respectively.
3.7.3.4 Comparison with Model of Single Isotropic Damage Variable If a single scalar damage variable is used to characterize isotropic damage, i.e. letting DE = DI" = D, it can be obtained from Eqs.(3-123a)<"V(3-123c) that
.'f.u = .'f.22 =
~3
= (1 - D)
.'f.12 = .'f.21 = .'f.13 = .'f.31 = .'f.32 = .'f.23 = 0 ~4
= .'f.55 = .'f.66 = 1 - D
In addition, it can be shown that E* / E
and
= J.L* / J.L = K * / K = 1 - D v*
=
v
(3-127) (3-128)
Here Eq.(3-127) and Eq.(3-128) are the necessary and sufficient conditions required to satisfy the use of a single scalar damage variable to represent isotropic damage.
96
3 Basis of Isotropic Damage Mechanics
3.7.4 Strain Energy Release Rate with Double Scalar Damage Variables In subsection 3.6 we have mentioned that the specific free energy with respect to the equal-thermal process can be used to define the elastic damage strain energy release rate. The dual specific free energy of isotropic damaged materials defined in (Eq.(3-62)) can be expressed by Gibbs free energy density and extended to the model of double scalar damage variables as a function of the nominal (Cauchy) stress tensor and the internal state variables
1I*({a} , DE, DJL) =
~{a} T[D*rl {a}
(3-129)
where the effective elastic compliance tensor [D*]-l in terms of the two scalar damage variables DE and DJL for the thermodynamics system are considered, i. e. 1 E(l-De)
1 E(l-De) 1 2JL(1-DI')
1
E (l-D E
1
)
E(l-D E
1
E(l-De) 1
2JL(1-D,,)
1
2JL(1-DI') 1
)
1 2JL(1-DI')
[D*r l =
1 E(l -De)
E(l-D E
)
1 2JL(1-DI') 1
E(l-De)
0
1
E(l -De)
1
2JL(1-DI') 1 JL(1-DI')
0
0
0
1 JL(1 -DI')
0
0
0
JL(1-DI')
0
1
(3-1 30) or [D;'nkl r 1
= [2f.L(1
~ DJL) (OmkOnl -
OmnOkl)
+ E(l
~ DE) OmnOktl
By substituting the above equation into Eq.(3-129) , it gives
1I =
ax ay az Tyz Tzx Txy
T
3.7 Isotropic Damage Model of Double Scalar Variables 1 E(l - D E )
1 E (l - DE )
1 E (l - DE )
1 2J.'(1 - D I' ) 1 E( l - D E )
1 E (l - D E )
1 2J.'(1 - D I' ) 1 E (l - D E )
1 2J.'(1 - D I')
0
o o o
1 2J.'(1 - D I')
1 E(l - D E )
X
1 E (l - D E )
1 2J.'(1 - D I' )
97
1 E (l - D E )
T
1 2J.'(1 - D I' )
T
T
1 J.'(1 - D I' )
0
0
0
1 J.'(1 - D I')
0
0
0
1 J.'(1 - D I' )
0
or in the form of t ensorial notation (3-131) Based on the laws of thermodynamics with internal state variables presented in subsection 3.6, the conjugate forces, referred to as the specific damage energy release rate, corresponding to the state variables DE and DJ." are, respectively, YE
=
YJ.'
=
and
aJI*
aDE
(3-132)
aJI*
aDJ.'
(3-133)
Substituting Eq.(3-131) into Eqs.(3-132) and (3-133) , gives YE
=
1
"2{CT}
Ta[D*]- l
aDE
CT x CT y YJ.'
1
= -2
CT z
Ty z
T
{CT}
=
1
2
2
2
2E(1 - DE)2 [CTx+ CTy + CTz+ 2(CTXCTy + CTyCT z+ CT z CTx ) ]
1 E ( l - D E )2
1 E(1 - D E )2
1 E(l - D E )2
1 E (1 - D E )2
1 E (1 - D E)2
1 E (l - D E )
1 E (1 - D E )2
1 E (1 - D E) 2
1 E( 1- D E )2
-------------------------------------------------
Tzx Tx y
or in t ensorial notation as
o
0 CT z Ty z -----------
000 000 000
T zx Tx y
98
3 Basis of Isotropic Damage Mechanics
1
(3-134)
YE = 2E(1 _ ilE )2 akkall Similarly, for ill' we have
Ox Oy
1 YJL = 2
Oz Tzx Ty z
T
x
Txy
0
- 1 21'(1 - 0 ,,) 2
- 1 21'(1 - 0 ,, )2
- 1
21'(1 - 0 ,, )2
0
21'(1 - 0 ,, )2
- 1 21'(1 - 0 ,, )2
- 1 21'(1 - 0 ,, )2
0
0
o
- 1
- 1 1'(1 - 0 ,, )2
0
0
0
1'(1 - 0 ,, )2
- 1
0
0
0
1'(1 - 0 ,, )2
- 1
(3-135a)
or in tensorial notation as
(3-135c) The overall specific damage energy release rate should be the sum of YE and YJL i.e.
}T (a[D*l-l a[D*l- l) { } Y = YE + YI' = ~{ 2 a ailE + a ill' a
(3-136a)
3.7 Isotropic Damage Model of Double Scalar Variables T
Ox Oy
y=~ 2
99
Oz Txy Ty z Tzx 1
1
E(l-DE )2 -
1 E(1-DE)2
1 2M(1-DI')2 1 E(1-DE)2
1 2M(1-DI' )2 X
1
E(l-D E )2 1 2M(1-DI')2
1
E(1 -DE)2
E(l-DE )2 -
1 2M(1-DI')2 1 E(1-DE)2 1 2M(1-DI')2
1
E(l-D E )2
0
1
E(1 -DE) 2
1 2M(1-DI')2
0
1 M(1-DI')2
0
0
0
1 M(1-DI')2
0
0
0
1 M(1-DI')2
Ox Oy
x
Oz Txy
(3-136b)
Ty z Tzx
or in tensorial notation as (3-136d)
It is known that the specific elastic energy W can be considered as a sum of two parts [3-19] (3-137)
The first part JIb reflects the energy due to bulk change (i.e. hydrostatic energy) while the second one JIb is the contribution due to distortion of damaged
100
3 Basis of Isotropic Damage Mechanics
material (i.e. shear energy). It is obvious that T
1 1 1 1 1 1 1 1 1 -------------
IIb _ [ 1 _ 1 ] - 2E(1 - [2E ) 6p.(1 - [2,,) Tzx Txy
0
0 -----------
0 0 0 0 0 0 0 0 0
Tzx Txy (3-138a)
IIb = [
1
_
2E(1 - [2E)
1
6p.(1 - [2,,)
] [0"; + 0"; + 0"; + 2(O"xO"y + O"yO"z+ O"zO"x )]
(3-138b) (3-138c)
II d =
[ 4p.(1
~ [2,,) ]
bx by bz Ty z Tzx Txy
T
2 3 0 0
Cx
2
0 3 0 0 2 0 0 3 -------------1-2---6---60
10 2 0 :0 0 2
Cy
Cz Ty z Tzx Txy
(3-139a)
(3-139b) (3-139c)
According to Eq.(3-137), we have
II
*
b
d
[1
= II + II = 2E(1 _
1] 1 [2,,) O"kkO"ll + 4p.(1 _ [2,,) O"kLO"lk
[2E) - 4p.(1 _
(3-139d) Lets the average stress be O"m
= (O"x + O"y + O"z )/3 or O"m = O"kk/3
(3-140)
and the von Mises equivalent stress be
(3-141a)
3.7 Isotropic Damage Model of Double Scalar Variables
CJ eq
=
{~
101 1
[(CJ X
-
CJm )2
+ (CJ y
-
CJ m )2 - (CJ Z
-
CJ m )2
+ T;y + T;Z + T;xJ
} 2
(3-141b) where
Sij
is the deviatoric component of stress tensor, i.e. {Sij } Sij
= {CJ x
-
CJm , CJ y
-
CJm , CJ z
-
CJ m , T xy , Tyz, Tzx}T
= CJij - CJkkOij /3
Taking Eqs.(3-1 40) and (3-141) into account, Eqs.(3-138) and (3-139) can be rewritten
IIb _
![
- 2
9 _ 3 ] CJ2 E(l - fie) J.L(1 - DIL ) m
(3-142a)
and (3-142b)
II
*
= II
b
+ II
d
1[ 9DE) -
= "2
E(l _
3 ]
J.L(1 _ DIL )
2
1
2
CJ m + 6J.L(1 _ DIL ) CJ eq (3-143)
Substituting Eqs.(3-142) or (3-143) into Eqs.(3-132) and (3-133), the specific damage strain energy release rate has four terms
(3-144a) (3-144b) (3-144c) (3-144d) The specific damage strain energy release rate corresponding to the change of both bulk and distortion are respectively
(3-145a) (3-145b)
102
3 Basis of Isotropic Damage Mechanics
The another expression of isotropic damage strain energy release rate with respect to the double scale damage variables OE and 01' is
dIJ* 9(}2 Y E = dOE = 2E(1 _mOE )2 ' The total specific damage energy release rate Y = yd + yb = YE + YJL ' which considers the effect of tensile damage, shear damage and stress triaxiality, may be expressed as
By taking Elf-L
= 2(1 + v) into account , (3-147)
It is noticed that if OE = 01' = 0, the above equation can be degenerated into single scalar damage as Y
=
2E(;~ 0)2 [~(1 + v) + 3(1- 2v) ( ; : ) 2]
(3-148)
which is the same as Eq.(3-87) firstly presented by Lemaitre [3-1, 3-5, 3-6]. The specific damage energy release rate (Eq.(3-146) or Eq.(3-147)) derived from the present model of isotropic damage mechanics with double scalar damage variables is more practical than that of the single scalar damage variable (Eq.(3-148)) to quantify effects of damage. 3.7.5 Discussions of Characteristic of Double Scalars Damage Model 3.7.5.1 Isotropic Damage due to Cracks
For an isotropic solid material with randomly oriented coin-shaped cracks, the ratios E* IE and f-L* I f-L can be determined based on the micro-mechanics theory by [3-24, 3-25]: E*
If = 1 and
16 (1 - v*2 )(10 - 3v*) 45 2 _ v* (3
(3-149a)
3.7 Isotropic Damage Model of Double Scalar Variables f..l* 32 (1 - v*)(5 - v*) - = 1- (J f..l 45 2 - v*
103
(3-149b)
where (J is the crack density parameter [3-19, 3-25] 45
(J
= 16 (1 -
(v - v*)(2 - v *) v*2) [10v - v*(l + 3v*) ]
(3-149c)
and can be defined by (3-150) in which a is the radius of the coin-shaped crack, N is the number of cracks per unit volume, and < x > denotes the average of variable x. By substituting Eqs.(3-149a) and (3-149b) into Eqs.(3-117a) and (3-117c) respectively, the formulas of the two scalar damage variables can be represented by (J as
= 16 (1 -
D
v *2)(10 - 3v*) (J
45 2 - v* D = 32 (1 - v*)(5 - v*) (J I" 45 2 - v* E
(3-151a) (3-151b)
The result determined from Eqs.(3-151a)rv(3-151b) is shown in Fig.3-17a. It can be observed that DE > DI" when the crack density parameter (J > O. In Fig.3-17b, the effective Poisson's ratio v * decreases with the increasing crack density parameter.
3.7.5.2 Isotropic Damage due to Voids An isotropic composite material containing multiphase randomly distributed defections, the effective bulk modulus and the effective shear modulus have been derived by Weng [3-28] based on Mori-Tanaka's theory [3-26] as follows
K* = [E * _ f..l -
[E
Cr
ko + Kr
* f..lo
Cr
+ f..lr
] -1 _
] - 1 _
k* 0
*
f..lo
(3-152a)
(3-152b)
where Cr is the volumetric fraction of defection phase. rand r = 0 denote the matrix phase. Kr and f..lr are the bulk modulus and the shear modulus of phase r respectively, and depend on the bulk modulus and the shear modulus of matrix, i.e. * f..lo
f..l(9K
+ 8f..l)
= 6(K + 2f..l)
104
3 Basis of Isotropic Damage Mechanics 1.0 ....... --.,.------r-- - ---r--- -- ' -----""'--I , ,
I I •
I I I
• • '
I I
:
:
:
I,
0.8 ...... -- --:- . . . '"' .... ~- _. . . . -- ~ ---- --!- ...
:E~
~ 0.4
:
:
I
., ;
---
i / f" : : : : __ ___ V--- } ------ ~ -----_:- -----~ ----- ~ ----
~
E 0.2
J
ro
O . O
I I I
~:. --- . . - ! ----
~ ~ : -----1:--.. ---t-: ----- :~- :".c-r-- - - fl e: . _-: : ~ / : - -12 : --- -- ~----- - ! ;-'--~-- .. --i---
0.6
.~
o
-r'---
~
~
0.0
\? :' __ ___
I
:
I
I
I
I
______ __ __ 0.6 f3 0.2 0.3 0.4 0.5
~'~
~
~
~~
0. 1 (a) Pa ra meler of crack de nsity
v* 0.4 , - - - , -- --:-----;------;-------,----..---,
.,'"'"
::S 0. 3 .= '"o
I I
, I
•
,
I
I
- --- ~ -- - - - - - ~ - - I
I I
I I
I
I
I I
•
-- - ~ - -- ---- ~ ----- -~ -- -- - .- ~ - -
: I
I
~Q O? _____ _1______ :----- - ..!- -- - - - -~-- - - - - .:---- -- - ~--
~o
o c;;
I
:
:
I
:
:
I
:,
:,
'
I
I
:
0. 1 ---- -- ;------+------ {----
,2
~
I
:
:::
0.0 0.0
::: ' , '
0: I
0:2
0:3
L -- ----~------- i · 1,
0.4
i,
0:5
'
06/3
(b) Frac tion o f voids
Fig. 3-17 (a) Two scalar isotropic damage variable DE and D,.,. versus crack density parameter (3; (b) Effective Poisson's ratio v * versus parameter of crack density (3 For an isotropic matrix material containing randomly distributed spherical voids, the void phase is denoted by r = v and has Kv = f-Lv = O. Therefore, t he two scalar damage variables, DK and Dp" can be derived from Eqs.(3-152) and (3-149) as follows
DE = 1 _ 4f-L(1 - cv ) 4v + 3cv K D
= 1-
p,
(9K + 8f-L)(1 -cv) 9K + 8f-L + 6cv (K + 2f-L)
(3-153a) (3-153b)
If the material has K = 66.4 GPa and f-L = 28.5 GPa , the values of DK and Dp, for various volumetric fractures of voids can be calculated. In Fig.3-18, it is apparent that DE > Dw Moreover , the t heoretical value of the effective Poisson's ratio decreases with an increase in C v as shown in Fig.3-19.
3.7 Isotropic Damage Model of Double Scalar Variables
,, ,
1.0 I
0)
2i
'"
.;:
'" '" E
0.8
: .... _____ ~ __ .. .. ___ ~ _ _____
:
0.6
>
Cl
/
:
: / :
0.4 0.2
~ __ ...1 _______ ...!: __ _
.,-:/
I
:
oJ
L
-.. -----~ . . --- ·+r -----t-- ---- _ .. De :
0)
ell
I
I I __
:
/.
I
y
- / - - - - ..
105
~- --
:
.... - -
~
:
~---
- -£2,, :
:
I
.... -_ .. - - ; .. - - ....
:
-- ~-
:
.... .
l : : : : --rr/--r------: . ----- -t----- --i-- -----i--_. I
I
I
I
I I
I I
I I
I I
O.O L----T:----~----'~--~'----~'~
0.0
0.2
0.4
0.6
0.8
Volumetric fraction of voids
Fig. 3-1 8 Two scalar damage varia ble
1. 0
C.
n K and nIL versus volumetric fraction of voids
Cv ·
v*
0.35 ,--...,--.......,....----;-:--..---....---,
'"'" c
tt:: .~
I
I
~
I
I
I
I
,
~
I
I
I
•
I
I
:
------ -1---- -_ .. - ~- .. -- --- ~ -- --- - - ~ - ---- - i - -_ ..
0)
--
0.3
I I
~ --
.. --- -~ .. --_ .... ~-- .. -_ .. -~ -- --- --~- -_ .. •
I
•
I
I
I
I
I
I
I
I I
I I
I I
!, ,: ~ ,, --- .. ,,~- -- -_ .. ~,,- .... .... ....."0.25 ---- .. -- i--o , , , o
:,'
:
'" 0.2
,,
0)
I
>
I I
u
I
I
I
.... -_ .. -- ToO" - - - .. -r" --- .. - , .. -- ....
I I I .. ............. ..,-_ .. -- -yI -_ .. -- -,-- .... --,---- -- IroO ---
I
"
~
0.0
0.2
,, I
0.4
I
0.6
I
o.
1.0
Cy
Volu me tri c fra cti on of voids
Fig. 3-19 Effective Poisson 's ratio
1/*
versus volumetric fraction of voids
Cv
3.7.5.3 Case Study for Tensile Specimens of Al 2024T3
Aluminium alloy 2024T3 is an important engineering material, which has very wide applications. Under excessive deformation, a certain level of strain damage will result. The damage measurement of alloy 2024T3 has been performed using standard t ensile test specimens in [3-29,2-31 ]. The intact (undamaged) elastic properties of 11 specimens were first measured [3-29,2-31]. These specimens were then pre-strained by using uniaxial tension to induce different degrees of damage in them. These specimens with different degrees of damage were further machined to a specific dimension. The effective Young's modulus E * and the effective shear modulus f..l * of the damaged specimens were found by the load-and-unload test [3-30"-'31]. The value of E* was measured during unloading. The shear test of the damaged specimens was carried out using the Iosipescu t echnique [3-30].
106
3 Basis of Isotropic Damage Mechanics
Based on the experimental results in Table 3-2, the damage variables, rlE and rlIL , have been determined using Eqs.(3-117a) and (3-117c). As shown in Fig.3-20, rlE is greater than rllL when the pre-strain E > 1.5%. The other two derived damage parameters, rlv and rlK, can be estimated from the proposed damage model and are shown in Fig.3-21. It is obvious that the values of all of the four damage parameters increase with the tensile pre-strain E . In addition, the predicted value of the effective Poisson 's ratio v * corresponding to various level of the tensile pre-strain E is shown in Fig.3-22. In the strain damage process, degradation of v* with E may imply an opening of micro-voids in the elastic loading range. The components 'k ij of the damage strain effective tensor under various level of tensile pre-strain have been calculated using Eqs.(3123a)rv(3-123c). Fig.3-23 shows that 'kl l (= 'k22 = 'k 33 ) f= 'k 44 (= 'k5 5 = 'k66 and all the coupling components 'k12 = 'k21 = 'k31 = 'k 13 = 'k 23 = 'k32 are less than zero. From these results it may be concluded that a single damage scalar variable cannot properly and completely characterize isotropic damage. Table 3-2 Experimental value of E* and j.t* due to tensile t ests Pre-strain €(%) E* (CPa) j.t* (CPa) 0.00 74.76 28.48 1.02 72.62 26.89 3.00 69.00 25.89 4.62 63.35 26.02 9.00 62.04 25.70 12.03 61.08 25 .52 15.32 60.04 25 .99 16.00 58.89 25.69 17.87 58.22 25.16 20.00 56.47 24.65 21.34 55.04 24.50 0.3 u
:c.~
..... ..e ..
0.25 0.2
> u 0.15 OJ)
0
0.1
--n, __ n.
0.05 5
10
15
20 Tensile pre-strain (%)
Fig. 3-20 Damage variables DK and Df.' versus pre-strain for Al 2024T3
25
€
li
under uniaxial tension
3.7 Isotropic Damage Model of Double Scalar Variables
107
0.7 0.6
"
~ 0.5
'5> 0.4
~ 0.3
'~" ~
0.2
0.1
o iF-- - - r - - - - r - - - - r - - - - r - - - - ,
o
5
10
15
20
(i
25
Tensile pre-strain (%)
Fig. 3-21 Damage parameters, Slv and SlK , versus pre-strain c under uni-axial t ension for Al 2024T3 ii 0.35
o
'.1:1
0.3
e 0.25
-8'" .~
~
.~
&l
IE
0.2
0.15 0.1
III 0.05
o ~---r----.---.---.-----,
o
5
10 15 20 Tensile pre - strain (%)
E
25
Fig. 3-22 Effective Poisson's ratio v* versus pre-strain c under uniaxial tension for AI2024T3 1.25
.
~
-------------
~ 0.75
~
b
0.5
"
0.25
;:'"
"o
o E o u -0.25 Co
-0.5
... ...
.. ...
, + - - - - - - , - - - - - - r - - -'---"'+'~'.~.~
o
5
~
10
..'-'..!...
.!.. ' '' -- - - - ,
'' T •
15
20
E
25
Tensile pre-strain (%)
Fig. 3-23 Components of damage influence t ensor [tlf] versus pre-strain c under uniaxial t ension for Al 2024T3
108
3 Basis of Isotropic Damage Mechanics
The stress-strain (0" -E) curve of the alloy is shown in Fig.3-24. Let 0"11 = 0" and all other stress components are zero. Hence, O"m = 0"/3 and O"eq = 0". It can be obtained from Eqs.(3-144a)rv(3-144d) that,
(3-154a) (3-154b) Therefore, the total specific damage energy release rate is Y
=
0"2
-=-=~-=---C~ 2E(1 - [2E)2
(3-155)
that becomes the one obtained by one-dimensional damage analysis for the uni-axial tension cases [3-6, 3-19]. The values of Y versus the tensile pre-strain are shown in Fig.3-25. (j
600 500 --;;s 400 ::E ';;;' 300
P.. en
...
Q)
~
200 100
0+-----,------,-----,------,-----,& o 5 10 15 20 25
Strain (%)
Fig. 3-24 Typical stress-strain curve for Al 2024T3 under uniaxial tension
3.7.6 Modeling of Alternative Double Scalar Damage Theory 3.7.6.1 The Alternative Aspect of Damage Variables According to the theory of damage mechanics, damage variables are defined in terms of the material microstructure [3-32] and related generally to globally measurable parameters, i.e. Young's modulus and Poisson's ratio for the material. A model with two scalar damage variables, [2 and w, has been proposed to characterize material degradation due to microstructure change [3-33]. The
3.7 Isotropic Damage Model of Double Scalar Variables 4
- - y = y: ___ y: =_yb
Q)
'"eo Q)
Ql '-<
>bl)>-
'-< Q)
109
3
.- -
<:: '" Q)
~
' OJ
Q)
<::"0
2
----
.!:l 'O....J
'" Q)
bl)
eo E eo
~
0 +----,,----.----,-----.----, & 0 5 10 15 20 25 Tensile pre-strain (%)
Fig. 3-25 Specific damage energy release rate Y versus pre-strain tension for AL 2024T3
E
under uniaxial
damage stress effective tensor [tli] established with two damage variables is expressed as 1 W 1 - 57 1 - 57 W 1 1 - 57 1 - 57
[tli ] =
W
1 - 57 W
0
1 - 57 1 W W -I - 57 1 - 57 1 - 57
-------------------------------------;--1- ::..:.-;.;.,--------------------------
:1 - 57 0
0
0
1 -w 1 - 57
0
tlikl = - w- ookl 'J 1 - 57 'J
+
1-
W
1 - 57
Oik jl
+ OilOjk 2
0
(3-156a)
0 0
1 -w 1 - 57 (3-156b)
Accordingly, the effective stress, an essential mechanism in the theory of damage mechanics, is defined by {eT*} = [tli]{eT}. In order to consider the effects of damage accumulation for constitutive modelling of damaged materials, the principle of energy equivalence has been proposed in many articles, the elastic energy for a damaged material is the same as that for the undamaged material when the stress tensor is replaced by the corresponding effective stress in the stress-based form (see Eqs.(3-16) and (3-22)). Mathematically, it is shown again (3-157)
110
3 Basis of Isotropic Damage Mechanics
where W; is the elastic energy, [D] is the elastic tensor for undamaged material, and [D *] is the effective elastic tensor for damaged materials derived as [D *r l
= [tli]T [D r l [tli]
1 - v* - v* E* E* E* - v* - v* 1 E* E* E* - v* - v* 1
0
-_t;_~ _____ t;_~ _____ t;_~ ----. -------------------------------------------------2(1 + v* ) 0
E*
0
0 0
2(1
(3-158)
0
+ v* )
0
E*
2(1
0
+ v* ) E*
The effective Young's modulus E * and the effective Poisson's ratio v * of damaged mat erials defined in Eq.(3-158) can be expressed in terms of the damage varia bles fl and w respect ively [3-34] as E*
=
*
=
v
(1 - fl) 2E 1 - 4wv + 2w2(1 - v) v - 2w(1 - v) -w 2(1 - 3v) ----~----~~~--~~ 1 - 4wv + 2w2(1 - v )
(3-159a) (3-159b)
The damage strain energy release rates corresponding to the damage variables fl and w are defined with the elastic energy in Eq.( 3-157) as
where 2 ( 1 - v ) w - 2 L1 E(l J? )
- ( 1 - 3" ) w - ( 1 - " ) E(l J? )
- ( 1 - 3" ) w - ( 1 - " ) E (l J? )
- (1 - 3v )w - (l - v ) E (l J? )
2 (1 - v ) w - 2v E(l J? )
- (l - 3v ) w - (1 - v ) E (l J? )
o
- (I - 3 v )w - (I - v ) - (I - 3 v ) w - (I - v ) 2(1 - v ) w - 2v E (l J? ) E(l J? ) E (l J? ) ---- - ----------------------- ----------- ------------ - ----------- ---- ------- ----------- - ---------------------------2(1 - v )w - 2v o E (l J? )
o
2 ( 1 - v )w - 2L1 E (l J? )
o
o
2 ( 1 - v ) w - 2 L1 E( l J?)
3.7 Isotropic Damage Model of Double Scalar Variables
111
(3-162) In general, there are two different kinds of damage accumulation depending upon the mode of loading: inelastic damage for monotonic loading and fatigue damage for cyclic loading. The total damage is defined as the sum of inelastic damages and fatigue damages (3-163) where D and ware total damage variables, D in and Win are inelastic damage variables, D f and W f are fatigue damage variables. The equivalent damage variables D, D in and D f will be defined in the next section. 3.7.6.2 The Corresponding Damage Evolution Model
In order to formulate deformation and damage evolution equations, an inelastic dissipation potential function
(3-167a) (3-167b)
112
3 Basis of Isotropic Damage Mechanics
where the equivalent inelastic damage rate ~~ , is defined as
.
D in
=-
dP*
A in dYeq
=-
A in
(Yeq ) Yh
Bl
(3-168)
A in is a multiplier, which is related to the equivalent inelastic strain rate to be described in the next section. The inelastic damage hardening variable Yh may be expressed in terms of the equivalent inelastic damage D in and the absolute temperature T as
(3-169) where Yo, B2 and B 3 are material constants. The temperature effects on the inelastic damage evolution in Eqs.(3-167) and (3-168) are included through the inelastic damage hardening variable Yh and the equivalent inelastic strain rate to be defined in the next section. The relationship between the equivalent inelastic damage !din and inelastic damage variables D in, Win can be derived from Eqs.(3-165) and (3-167) as
if'T} -=I- 0 if'T}
(3-170)
=0
It is postulated that fatigue damage evolution equations are similar to inelastic damage evolution Eqs.(3-167) and (3-168), except that material constants are different in order to characterize the fatigue damage accumulation due to inverse deformation over a cycle
(3-171a) (3-171b) .
Dj =
A in
Y eq
2Yhj
(3-172)
where D j is the equivalent fatigue damage. The strain energy release rate of fatigue damage variable Yhj may be expressed in terms of the absolute temperature T as (3-173) where YOj is a material constant with respect to Yhj' Therefore, the fatigue damage accumulation per cycle is calculated from Eqs.(3-171) and (3-172) as
t:,.Dj = fdD t:,.N j,
(3-174)
3.7 Isotropic Damage Model of Double Scalar Variables
The total equivalent damage
[l
113
is defined as (3-175)
A failure criterion based on the total equivalent damage accumulation in materials is proposed as follows: a material element is said to have ruptured when the total equivalent damage [l in the element reaches a critical value [lc' The critical overall damage [lc, which can be measured experimentally, is considered an intrinsic material property. 3.7.6.3 Coupled Constitutive Equations Corresponding to Damage The total strain is defined as (3-176) where {c: e} is the elastic strain and {c: in } is the inelastic strain. The damage coupled elastic constitutive equation is written by {c:e } = [D*]- l{CT} or {CT} = [D*]{ c: e }, where [D*] is the effective elastic matrix for damaged material defined before. The kinematic hardening equation is written as (3-177) where {'I'k} is the back strain, [ew] is a matrix consisting of the material constant. For derivation of a damage-coupled inelastic constitutive equation, the deformation part of the dissipation potential in Eq.(3-164) is proposed for the eutectic material as
(3-178)
where h is the second invariant of the stress deviatoric defined as 1
{~{S}T{S}} '2
(3-179)
Therefore, the inelastic strain rate can be derived as
A d
(3-180)
From Eqs.(3-179) and (3-180) , the relationship between the multiplier Ain and the inelastic strain {c: in } can be derived as follows
(3-181) Therefore, the multiplier Ain is equal to the equivalent inelastic strain rate.
114
3 Basis of Isotropic Damage Mechanics
3.7.6.4 Conditions of Admissibility for Two Scalar Damage Effective Tensors As mentioned before, the transformation given in {CT*} = ['IJ'!]{ CT} is the mapping of the elastic tensor of the undamaged material to another effective elastic tensor of the damaged material. Hence, positive definiteness of the quadratic form associated with the strain energy must be guaranteed. One simple form can be presented according to Eq.(3-157) as (3-182) which requires that the following necessary G* > 0, A* > 0, and sufficient G* > 0, K * > 0 conditions or, equivalently, the following conditions imposed on the effective Young's modulus E* > 0 and the effective Poisson's ratio - 1 < v* < 0.5, must be satisfied G*
=
E*
2(1 K*
=
v*
+ v* )
E* 3(1 - 2v* ) (1 - D)2v
-- = E
E
(1 - D)2 E (1 - w)2 2(1 + v)
>0
(1 - D)2 E >0 (1 + 2w)2 3(1 - 2v)
(3-183a) (3-183b) (3-183c)
<0
The above inequalities are always fulfilled since the domains of both damage variables are 0 (; D < I , and 0 (; w < W max < 1. Consequently, respective fractures in Eq.(3-183) are positive. Nevertheless, the set of the two above conditions must be enriched by the additional condition v* > 0 since there materials do not exist with a negative Poisson's ratio. This leads to the following requirement imposed on elements in [D*]-l, such as Dl11~ with v* - E*
=-
v - 2(1 - v)w - (1 -3v)w 2 E(l - D)2
<0
(3-184)
As long as the denominator of fracture Eq.(3-184) is always positive the numerator changes sign for real materials for which the initial (undamaged) Poisson's ratio is 0 < v < 0.5. For instance, in the case of solder material 63Sn-37Pb considered by Chow et al. [3-33] for which v = 0.4, Dl11~ depends on w as shown in Fig.3-26. The change of sign accompanying w = 0.354 means that for damage more advanced than this value the material starts to behave in a peculiar way, namely there is observed an elongation in the directional transverse in the direction of the uniaxial tension. This means that W max = 0.354 is the upper bound of the damage variable w. Consequently, physically impossible behaviour mentioned above was not observed by Chow et. al. since the numerical examples presented in the model restrict themselves to uniaxial tension tests
3.7 Isotropic Damage Model of Double Scalar Variables
115
and the accompanying magnitude of the damage variable w is smaller than its theoretical limit. In order to derive conditions of admissibility for damage effective tensors of double scalar damage variables, let us consider a general fourth rank symmetric tensor similar to the damage effective tensor presented in Eq.(3-1 56) as
a+b
a
a
o i [tli] = -------------------------------1-6---6---6o i0 b 0 io 0 b a a+b a a+b
a
a
(3-185)
, , , 0.4 -------1--------r-------1-----,, ,
,
,
0.2
o
,
,, ,, , I
'
' ' ' ' I
I
I
,------~-r-------,--------r------I I I I I
:, ,,
: ' ' '
:
o~----~--~-L----~------~----~~
0.2
0.3540.4
0.6
0.8
Fig. 3-26 Dependence of damage modified component Dll~~ of constitutive tensor with respect to damage variable w for material 63Sn-37Pb solder
That affects the symmetric constitutive Hookean tensor of isotropic material shown in Eq.(3-186)
116
3 Basis of Isotropic Damage Mechanics
o
o
fJ,j2
0
0
o
J.L / 2
0
o
0
J.L/2 (3-186)
where a = ,\ and b = J.L/2. In such a case the damage-modified tensor of elasticity remains a symmetric and isotropic tensor of fourth rank
ki = iJ!ijmn D;;'~pqiJ!pqkl = ,\ * Oij Okl +J.L *(OikOjl+OilOjk )
D7j
(3-187)
where similar to Eq.(3-168) ,\ * ,J.L * are defined as
= (3a'\ + 2aG + b'\)(3a + b) + 2abG J.L * = G* = b2G
(3-188a)
,\ *
(3-188b)
Necessary and sufficient conditions of positive definiteness of the quadratic form associated with the strain energy Eq.(3-1 82) enriched by additional conditions of Eqs.(3-183), (3-184) are as follows
K * = (,\ + 2G /3)(9a 2 + 6ab + b2) > 0, G* = b2G 1 1 (1 + v)(9a 2 + 6ab) +3vb 2 v* - = -- - = <0 E* 9K* 6G E(9a 2 + 6ab + b2)b 2 It is clear that all these inequalities are satisfied if a following three cases can be distinguished: Case 1: If a = 0 and b = 1/(1 - D) then inequalities
K*= G*
E* 3(1 - 2v*)
=
E 3(1 - 2v)(1 - D)2
E
= 2(1 + v)(l - D)2 >
~
(3-189)
0 and b > 0 . The
>0
0
(3-190)
v* (1 - D)2v =<0 E* E
--
are always satisfied, so the damage effective tensor of the form (3-191) is always admissible.
3.7 Isotropic Damage Model of Double Scalar Variables
117
Case 2: If a = w/(l - 0) and b = 1/(1 - 0) then inequalities K*
=
G*
=
9w2
+ 6w + 1
(1 - 0)2
E
3(1 - 2v)
>0
1 E (1 - 0)2 2(1 + v) v* (1 - 0)2 [(1 + v)(9w 2 + 6w) E* 3E(9w 2 + 6w + 1)
(3-192)
+ 3v]
< 0
are always satisfied so the damage effective tensor, being the sum of t he two first terms
[1Jr]
=
l +w
w
w
1- 0
1- 0
1- 0
w
l +w
w
1- 0
1- 0
1- 0
w
w
l +w
1- 0
1- 0
1- 0
0
-------------------------------------·-----r----------------------------
o
0
o
1 1- 0
0
o
0
1 1- 0
1- 0
o
iJ!. .
-
tJkl -
_ w_OO 1 _ 0 tJ kl
_1_ Oik 0
+ 1-
jl
(3-193)
+ OilOjk 2
is always admissible. Case 3: If a = 1/(1 - 0) and b = w/(l - 0) then inequalities K*
=
9 + 6w
G*
=
w2 E (1 - 0)2 2(1 + v) (1 - 0)2 [(1 + v)(9 + 6w)
v* E*
+ w2
(1 - 0)2
E
3(1 - 2v)
>0
3E(9 + 6w + w 2 )
are always satisfied so the damage effect tensor
(3-194)
+ 3vw 2]
< 0
118
3 Basis of Isotropic Damage Mechanics
[1Jr]
=
1 1 l +w 1 - Sl 1 - Sl 1 - Sl 1 1 l +w -1 - Sl 1 - Sl 1 - Sl 1 1 l +w 1 Sl 1 Sl 1 - Sl _____________________________________
0
0 ________________ - - - - - - - - - - - - - - - - - - -
w
0
1 - Sl 0
w
0
_ _ 1_00 tJkl - 1 _ Sl tJ kl
Ijr
_ w_
+1-
Sl
Oik jl
0
=
'. f-L
G
=
K (1 - Slk? f-L
2
1 E (1 - Slk)2 3(1 _ 2v) 1
w 1 - Sl
+ OilOjk
is always admissible. Case 4: If a = [1/ (1 - SlK - 1/(1 - SlIl)]j3 and b inequalities K*
0
1 - Sl
0
(3-195)
0
1/(1 - Slll) t hen
>0
E
= (1 _ SlIl)2 = (1 _ SlIl)2 2(1 + v) > 0
(3-196a) (3-196b)
are always satisfied. However , the last condition v*
E*
(1
+ v)(1 -
SlIl)2 - (1 - 2v)(1 - Slk)2 < 0 3E
(3-196c)
is not always fulfilled since t he numerator may change the sign. Therefore the damage effective tensor referring to damage variables affected separately the volumetric and deviatoric parts of the stress tensor introduced by Ladeveze [335], cited by Lemaitre [3-1 9], and used by G a nczarski [3-36], can be presented as follows
3.8 Generalized Theory of Isotropic Damage Mechanics
~
[tli] =
3
1 1 1 1 - ilK 1 - ilK 1 - ilK 2 1 1 - --- l -D p . + 1 - il 1 - ilJ.L J.L 1 1 1 1 - ilK 1 - ilK 1 - ilK 1 1 2 - - - - +1-D - --p 1 - ilJ.L 1 - ilJ.L 1 1 1 1 - ilK 1 - ilK 1 - ilK 12 - -1 - -- +- 1 - ilJ.L 1 - ilJ.L 1 - ilJ.L
119
0
-------------------------------------------------. ---- 3 -------------------------------
o
0
o
3 1 - ilJ.L
0
o
0
1 - ilJ.L
o
, I.
_
'!-"Jk l -
~(_1_ _ _ 1_)00 3 1 - ilk 1 - il 'J kl J.L
_1_ OikOjl
+1-
il J.L
+ OilOjk 2
3 1 - ilJ.L
(3-197)
which may be conditionally admissible if only (1 - ilJ.L) /( 1 - ilK) = [(1 2v) / (1 + v) ]1/2 . In the example presented in [3-33], the above condition is satisfied since, for final magnitudes of damage variables ilJ.L = 0.1, ilK = 0.51 leads to the fracture (1 - ilJ.L) / (1 - ilK) = 1.836 whereas the calculation for stainless steel of Poisson's ratio v = 0.3 gives a value equal to 0.554.
3.8 Generalized Theory of Isotropic Damage Mechanics In this section, the Helmholtz free energy serves as the constitutive functional for a damaged material, and is expanded into Taylor's series with respect to the state variables Cij and il [3-37]. The generalized expressions of the damage stress-strain relation and the damage strain energy release rate (i.e. damage dual force) are derived directly from the second law of thermodynamics. The detailed expressions of the damage effect functions will be determined by micro-mechanics or by experiments, which provide a link between continuum damage mechanics and microscopic damage mechanics [3-21]. It will be shown that the constitutive equation based on the strain equivalence hypothesis is only a simplified one of generalized expression, which may fail to describe satisfactorily the damage phenomena of practical materials. The method developed in this section can be applied to st udy anisotropic and other damage problems , such as thermo-elastic or visco-elastic damage problems.
120
3 Basis of Isotropic Damage Mechanics
3.8.1 Modelling of Generalized Damage Constitutive The initial state of a material is assumed to be {CJ} = 0, {C} = 0, Y = 0, [2 = o. The Helmholtz free energy W( {c}, [2) is expanded to Taylor's series with respect to {c} and [2. The series is truncated at the second power of {c} and the N-th power of [2 , since Cij is an infinitesimal variable and [2 is a variable with finite values (0 < [2 < [2c < 1). For elastic isotropic damage, the expansion of W is
W( {c}, [2) = Wo
N
N
n=l
n=O
+ L H (nl [2n + L {Bi;l}T {cij}[2n N
+ ~ L {Cij }T [Di;~l]{ckt}[2n
(3-198)
n=O
where Wo is the value of W at the initial state and can be assumed to be zero , H(n l is the scalar coefficient and [Di;~Ll , {Bi;l} are the coefficient 4th and 2nd order tensors, respectively. The substitution of Eq.(3-198) into Eqs.(3-41) and (3-47) yields
Y =-
~~ = -
N
N
L
nH(nl[2n - l -
n=l
L
n{Bi;l }T { cij }[2n-
l
n=O
N
-~ L
n{ Cij } T[Di;~Ll{ ckt}[2n -l n=O
(3-200)
When [2 = 0, Eq.(3-199) degenerates into the well-known stress-strain constitutive equation for a linear elastic virgin body. Considering the irreversibility of damage, when the damaged material is unloaded completely, it is seen that {CJ} = 0, { c } = 0, Y = 0, [2 i= 0, and the damage [2 may be an arbitrary positive value in its allowable range. From Eqs.(3-199) and (3-200) , it is found that (3-201 ) Since Cij is symmetric, the coefficients tensors in Eqs.(3-199) and (3-200) are also symmetric. Because Wand Yare non-negative and symmetric, according to properties of Eqs.(3-16)rv(3-18) the coefficient tensor [Dijkd must be a symmetric and non-negative t ensor
3.8 Generalized Theory of Isotropic Damage Mechanics
Dr;~l = D;~2t = Di;?k = Dk?L
(n = 0,1,2, ... , N)
121
(3-202)
Eqs.(3-198)rv(3-200) can be simplified as N
W({ c },J?) =
~ L {Cij }T[Dr;~l]{ckdJ?n
(3-203)
n=O
N
{aij} = L [Dr;~l]{ckdJ?n n=O
(3-204)
N
Y =
- ~ L n{cij}T[Di;~l]{ckdJ?n-l
(3-205)
n=O
In the case of isotropic damage, the symmetric and non-negative 4th order isotropic elastic tensors Dr;~l (n = 0, 1, 2, ... , N) represented by Lame's elastic constants '\, j.L in Eq.(3-186) can be selectively expressed as
_ (oJn) ,\
_ oJn),\
_oJn) ,\
+ 2(3(n) j.L) - a(n ),\
- (a (n) ,\ +2(3(n) j.L)
[Di;~tl =
-a(n) ,\
- a(n),\
0
- (a(n) ,\ +2(3(n) j.L) _(3(n) j.L
0
0
0
_(3(n) j.L
0
0
0
_(3(n) j.L
0
(3-206)
D~kl = [_a(n) '\OijOkl - (3(n) j.L( OikOjl
+ OilOjk) ],
a(n) ;? 0, (3(n) ;? 0, (n = 1, 2, ... , N) where a(n) , (3(n) are the dimensionless non-negative coefficients, Eqs.(3-203)rv (3-205) become
W({ c },J?) = j.L{Cij}T {Cij}
[1 - t , (3(n) J?n] + 92'\
(c m )2
[1 - t,a(n)J?n] (3-207)
with matrix form of
122
3 Basis of Isotropic Damage Mechanics Cx
T
Cy
W=
!2
Cz
'Yxy 'Yyz 'Yzx
- (a(n ) A
-a(n) A
-a(n) A
- (a (n) A
-a(n) A
- + 2(3(n) JL) -a(n) A
o
o
+ 2(3(n) JL)
x
-a(n) A
-a(n) A
Cz
_ (a(n) A
'Yxy
+ 2 (3(n) JL)
'Yyz
o
o
'Yzx
o _(3(n) JL
a(n) ~
0,
(3(n) ~
0, (n = 1,2, ... , N)
(3-208)
and
with matrix form of - (a(n)A
-a(n) A
-a(n) A
- (a (n) A
-a(n) A
+ 2(3(n) JL) -a(n) A
Cx
+ 2(3(n) JL)
{a} =
-a(n) A
-a(n) A
Cy
0
Cz
- (a(n) A
'Yxy
+ 2 (3(n) JL)
'Yyz _(3(n) JL
0
0
0
_(3(n) JL
0
0
0
_(3(n) JL
0
a(n) ~
0,
(3(n) ~
0, (n = 1, 2, ... , N)
'Yzx
(3-210)
3.8 Generalized Theory of Isotropic Damage Mechanics
123
as well as ~
Y = 2 (cm )2
LN na(n) .f?n- l + j.l{ Cij}T {cij } LN n(3(n) .f?n- l
n=O
(3-211 )
n=l
Eqs.(3-207)rv(3-211) are the general expressions of Helmholtz free energy, the stress-strain relation and damage strain energy release rate (i. e. the thermodynamic dual force) derived directly and respectively from the second law of thermodynamics Letting 'ifJ;.(.f?) = 1 -
N
L a(n ).f?n
n=O 'ifJM(.f?) = 1 -
(3-212)
N
L (3(n) .f?n
n=l and defining
N
'\*(.f?) = j.l'ifJ;.(.f?) = j.l(1 -
L a(n) .f?n)
n=O N
j.l* (.f?) = j.l'ifJM (.f?) = j.l(1 -
L (3(n) .f?n)
(3-213)
n=l
thus, Eqs.(3-207), (3-209) and (3-211) can be rewritten as T
W({c} , .f?) = j.l'ifJM (.f?){cij} {cij}
y
+ 29'\ 'ifJ;. (.f?)(cm) 2
= j.l*(.f?){cij} T {cij} + ~'\* (.f?)(cm)2
(3-214)
{Oij} = 2j.l'ifJ M(.f?){Cij} + 3'\'ifJ;.(.f?) (Cm){Oij} = 2j.l*(.f?){cij} + 3'\*(.f?) (cm ){Oij}
(3-215)
= 92'\ 'ifJ~ (.f?) (cm)2 + j.l'ifJ~ (.f?){ Cij} T {Cij} 9'\ * ( ) 'ifJ~(.f?)( )2 *( ) 'ifJ~(.f?){ }T{ } = 2'\ .f? 'ifJ;.(.f?) Cm + j.l .f? 'ifJM(.f?) Cij Cij
(3-216)
, d'ifJ; . , d'ifJ M where 'ifJ;.(.f?) = d.f? ' 'ifJM(.f?) = d.f?· Quantities of '\*(.f?) and j.l* (.f?) are the effective Lame's constants of a damage material, which are functions of
124
3 Basis of Isotropic Damage Mechanics
damage variable D. Obviously, Eq.(3-213) and Eq.(3-214) is the general form of the elastic strain energy density, the stress-strain constitutive equation and the damage strain energy release rate, respectively. 3.8.2 Discussion and Analysis of Generalized Damage Model
As shown in Eq.(3-215) , the stress-strain constitutive equation of a damaged material can be obtained by replacing the elastic modulus with the effective elastic ones. The constitutive equation is different from that derived from the strain equivalence hypothesis, i.e. by replacing the Cauchy stress with the effective stress (Tij I (1 - D). Eq. (3-215) and Eq.(3-216) also show the different influences of damage on the two independent elastic constants. The functions iJ!)..(D) and iJ!I"(D) characterize the influence of damage on the two elastic constants respectively, so they can be called Damage Effective Functions having the same meaning of [iJ!],iJ!)..(D),iJ!I"(D) or a(n),(3(n) are related to the microscopic geometry of damage (distributions, orientations and shapes of micro-defects) and can be determined by experiments or by micro-mechanics analysis. Letting N = 1 and taking the first-order approximate form of Eq.(3-209) and Eq.(3-211), Eqs.(3-215) and (3-216) are
{Oij} = 2f.L{ cij}(1 -
(3(1) D)
+ 3Acm {Oij}(1
-
a(1) D)
(3-217) (3-218)
Further letting (3-219) Eq.(3-209) and Eq.(3-211) are reduced to {(Tij} = 2f.L{cij}(1 - D) + 3Acm{Oij}(l- D), Y = 9A(cm)212 + f.L{cij}T{cij}. It shows that classical damage constitutive equations based on the strain equivalence hypothesis may be unduly simplified, which may fail to describe satisfactorily the damage phenomena of practical materials. From the phenomenological viewpoint, defining
D).. = l-A*IA= l-'Ij;)..(D)
(3-220a)
DI" = 1- f.L* 1f.L = 1- 'lj;I"(D)
(3-220b)
Eq.(3-209) or Eq.(3-215) become the same ones in the double-scalar damage models. Eq.(3-215) can describe correctly the macroscopic mechanical behaviour of a damaged material and the limitations of Eq.(3-213) are overcome. Eq.(3-220) shows the physical interpretation of the phenomenological double-scalar damage variables and the relations between the single and double damage variables, which implies that the two double-scalar damage variables D).. and DI" defined in a phenomenological way are not independent
3.8 Generalized Theory of Isotropic Damage Mechanics
125
each other. Between these two models, there exists a determined relationship as the function of single scalar damage variable which is defined from the microscopic point of view. The double scalar damage variables characterize in a phenomenological way for the elastic behaviour in damaged mat erials, but do not characterize the microscopic geometry of damage itself. The damage effective functions !]i).(D) and !]if."(D) provide a bridge between macroscopical effects of damage and microscopical geometry characters of damage. Their specified expressions should be in accordance with the material properties and the micro-geometrical characteristics of damage that should be solved by micro-damage-mechanics or determined by experimental results. Therefore, the damage effective functions !]i).(D) and !]if."(D) in Eq.(3-213) just established a connection point between continuum damage mechanics (CDM) and microscopic damage mechanics (MDM). 3.8.3 Aspects of Damage Effective Functions
The damage effective functions !]i).(D) and !]if."(D) are related to the microscopic geometric characteristics of a damaged material, and the detailed expressions of !]i). (D) and !]if." (D) can be determined by micro-mechanics For materials with 2-D damage like random distributed circular microvoids, Kachanov [3-38] obtained the solution of micro-mechanics by employing Mori-Tanaka's scheme and taking into account the interaction among holes to solve the effective elastic modulus as follows: E*
E
1 -
v*
=
-------:---=--
1 + 2
(3-221 )
where E and v are Young's modulus and Poisson's ratio for an undamaged material; E * , v* are the corresponding effective values of the material after damage respectively;
(3-222a)
1 - D + v - Dv 'ifJf."(D) = 1 + 3D + v - Dv
(3-222b)
Eq.(3-222) is actually obtained under the assumption that D =
126
3 Basis of Isotropic Damage Mechanics
rate as
.([l) and Wp,([l) instead of Eq.(3-222) should be theoretical expressed by 1/J>.([l) =
(1 - [l~)([l~ + v - [lh)(l + v)(l - 2v) 3 3 3 v(l + 3[l2 + V - [l2v)(1- 2v + 2[l2V)
(3-223a)
1/Jp,([l) =
+v 1 + 3[l2 + V -
(3-223b)
1 - [l~
3
[l~ v 3
[l2 v
For micro-crack damaged materials with 2-D random distributed cracks, somet imes the damage variable defined based on the concept of the effective deducted area of the bearing load has some unexpected points. For example, the phenomenon of crack closing may cause a fuzzy understanding about the concept of effective failure areas. Some researchers[3-41 rv 43] tried to expand the density function of crack orientations into Fourier series, and strictly proved that the damage state of random uniformly distributed micro-cracks can still be expressed by a single scalar damage variable. Assume the damage involved in the material shown in Fig.3-27 consists of micro-cracks, the characteristic length of the ith crack involved in the representative micro-elemental volume is denoted by li,the number of total cracks is N and the volume of the element is Ve , thus the volumetric micro-crack density parameter "(* can be defined as (3-224)
In this sense, the simplest way is to define the damage variable [l directly by the volumetric micro-crack density parameter "(*. If the critical value of the volumetric micro-crack density parameter according to completed failure of the representative micro-elemental volume is denoted by "(~, the standardized damage variable can be defined as (3-225) Benvensite [3-44] modified this concept into the natural sense of the microdamage definition by the effective area density parameter p* of micro-cracks and took into account interactions among micro-cracks, finally finding the solution of the effective modulus using Moil-Tanaka's method as E*
E
1
1 + 1fP*'
p,* [ 1fP* = 1+-p, l+v
-
]-1
(3-226)
where only the above volumetric micro-crack density parameter "(* was replaced by the effective area density parameter p* = ml 2 j ~A of micro-crack
3.8 Generalized Theory of Isotropic Damage Mechanics
127
Fig. 3-27 Micro-scope volumetric element of da maged materials
areas, in which m is the number of micro-cracks on the representative plane of the elemental cubic, l is the averaged half length of micro-cracks, ~A is the area of the representative elemental plane. The damage variable with respect to the random distributed micro-area-cracks can be defined by the method of the standardized micro damage variable as f! = p* / p~ . Similarly it gives f! _
1/;)..
( f!) _
-
(1 + v)(1 - 2v) 2v + 1fp~ f!)
+ v + 1fp~ f!)(l 1+v 1 + v + 1fp~f!
1/;)..( ) - (1
(3-227a) (3-227b)
These expressions are analytical formulations carried out by solutions of micro-damage-mechanics for the two mentioned types of typical damage models. As is shown above, the detailed expressions of these two damage effective functions are related to material properties, such as Poisson 's ratio and characteristics of microscopic geometry. The microscopic geometry of a practical damaged material is often more complicated. In this case the numerical methods of micro damage mechanics or experiments are required for the determination of these damage effective functions 1/;)..(f!) and 1/;,, (f!), or, instead , the dimensionless paramet ers a(n) and (3(n) in Eqs.(3-209) and (3-211). Four curves of damage effective functions 1/;).. (f!) and 1/;" (f!) are depicted in Fig.3-28 for 2-D circular micro-void damage and in Fig.3-29 for 2-D microcrack damage both distributed uniformly and at random, taking v = 1/3 and p~ = 1. In Fig.3-29, the dashed straight line is obtained by the results of strain equivalence hypothesis. A comparison between results obtained by the developed model and the strain equivalence hypothesis is also presented in Fig.3-28. The result based on the strain equivalence hypothesis shows some irrelevance to the material property and the microscopic characteristics of
128
3 Basis of Isotropic Damage Mechanics 1.0
_
- - ___Curve 2: for 1//.(£2)= 1//"(£2)=(1 - £2), v =1/3
~
~ 0.9
cf 0.8
~ 0.7 ell
c: 0.6 .~ u 0.5 c: <8 0.4
~
""'
0.2
~
0.1
8
'"
Curve I : for 1//.(£2)='It,.(£2)=(I-£2) 1(1 +2£2)
OL-____~______~______L-____-L______~
Q
o
0.05
0.10
0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.5
Damage variable £2( or porosity)
Fig. 3-28 The curves of damage effective functions in the case of 2-D circular microvoid damage (curve 1) and a comparison with the result by stra in equivalence hypothesis (curve 2)
~ ,; ,-..
g ~ ell
c:
.g u
1.0 v =1/3, P;=I
0.9
............~urve 4: fOflV).(£2)=4/[(4+31t£2)(I+37t£2)]
0.8 0.7 0.6
--- ---
c:
<8 0.5
.~
0.4
u
~ 0.3 .....
OJ)
0.2
8'" 0.1
'"
Q
0
o
0.05 0.10
0.15
0.20 0.25 0.30
0.35 0.40 0.45 0.5
Damage variable £2 (micro-crack density)
Fig. 3-29 Curves of damage effective functions in case of 2-D micro-crack damage distributed uniformly and at ra ndom
damage, and uncertainties for different mat erials and different microscopic damage characteristics. It always leads to 1/J)..(fl) = 1/J,,(fl) = 1 - fl. As is shown in Fig.3-28, in the case of 2-D random distributed circular micro-void damage when v = 1/ 3, 1/J).. (fl) = 1/J,,(fl) = (1 - fl) /(1 + 2fl) i- 1 - fl (for curve 1) , this is not quite the same as the results obtained from the strain equivalence hypothesis. In the case of 2-D random distributed micro-crack damage, the curves of 1/J)..(fl) and 1/J,,(fl) are significantly different. Furthermore, both 1/J)..(fl) and 1/J,,(fl) are strongly non-linear. It is evident that the damage ef-
3.8 Generalized Theory of Isotropic Damage Mechanics
129
fective functions provide a link between continuum damage mechanics and microscopic damage mechanics. Another two curves of damage effective functions 'lj;)..(D) and 'lj;/lo(D) with regard to the 2-D circular micro-void damage model and the strain equivalence hypothesis damage model are plotted in Fig.3-30 and Fig.3-31 with a comparison between the assumption of D = IfJ where the damage is defined as the volumetric deduction rate corresponding to Eq.(3-222) and the real definition of IfJ = D 3 / 2 , where the damage is defined as the area deduction rate corresponding to Eq.(3-223). Fig.3-30 shows a comparison of damage effective functions with regard to the strain equivalence hypothesis damage models between the damage variable defined by the area deduction rate (1fJ = D 3 / 2 : curve 5) and by the volumetric deduction rate (1fJ = D: curve 2). Fig.3-31 shows a comparison of damage effective functions with regard to the circular micro-void damage models between the damage variable defined by area deduction rate (1fJ = D: curve 1) and by volumetric deduction rate (1fJ = D3/2: curve 6). From comparisons, it is found that using the assumption of IfJ = D (i.e. volumetric deduction rate) this makes the properties of damage effective functions 'lj;).. (D) and 'lj;/lo (D) change both the quantities and shapes. The quantities of damage effective functions 'lj;)..(D) and 'lj;/lo(D) obtained by Eq.(3222) under the assumption of D = Ijf which defines damage as a volumetric deduction rate, are lower than those obtained by Eq.(3-323) under the real definition of IfJ = D 3 / 2 , which defines damage naturally as the area deduction rate.
C .,
0.9
~ ~
.§ '0
.e'"
0.8
.~
0.7
~.., .,
0.6
ell
'6"
A
Curve 2: for 'l'A.(n) = 'I'~(n)=(l- n)
0.5 +-,.....,,...,....-.---r-r..-,.....,,...,....-.---,...,..-,-....-,....,.-,-....-,....,.--.-l 0.2 0.3 0.4 o 0.1 0.5
Damage variable [2
Fig. 3-30 Comparison of damage effective functions between damage defined by the area deduction rate (cJ> = rp/3: curve 5) and defined by the volumetric deduction rate (cJ> = [J : curve 2) with regard to the strain equivalence hypothesis damage model
130
3 Basis of Isotropic Damage Mechanics
6'
~
~'" .ec:; I:
Curve 6: for 'I'.(D)='I'.(.Q) =(I - D ''') 1(1 +2.am)
0.9 0.8 0.7
0:
.,
.E 0.6 .!!;
c:; 0.5
....~.,
..a .. Q)
ell
0.4
Curve 1: for 'I'.(D )='I'.(D ) =(i -Q) 1(l+2D )
0.3
Q
0
0.1
0.2
0.3
0.4
0.5
Damage variable Q
Fig. 3-31 Comparison of damage effective functions between damage defined by a rea deduction rate (
3.8.4 Dissipative Potential and Damage Evolution for Generalized Theory There are two methods used to set up the damage evolution equation, the first one is directly based on the experimental results tested for many types of damage phenomena, such as brittle, ductile, creep and fatigue damage, in order to est a blish an experiential damage evolution equation. The second one employs the ort hogonal flow rule of internal st at e variables to provide a theoretical damage evolution equation. The representative work for the second one was carried out by Lemaitre and Chaboche [3-9, 3-6] and Roussclier [345]. The above developed a damage strain energy release rate model presented in Eq.(3-211) and Eq.(3-216) which can be used to construct the isotropic damage evolution equations. According to [3-19, 3-10]' the expression of the dissipation potential p * can be chosen in the form of exponential functions of Y. p*
= _1_BYs+! 8+ 1
(3-228)
Substituting Eq.(3-227) into Eq.(3-59), we have
f? =
dP*
dY
= BY s
(3-229)
where B, 8 are non-negative material const ants used to represent the characteristic of damage evolution and determined by experimental data. Substituting Eq.(3-211) or Eq.(3-216) into Eq.(3-229) , it gives
3.8 Generalized Theory of Isotropic Damage Mechanics
131
(3-230a) or
(3-230b) Eqs.(3-230a) or (3-230b) are the proposed generalized isotropic elastic damage evolution equations. It should be pointed out that Eq.(3-230a) or Eq.(3-230b) gives a generalized coupled model between damage field and strain field, and therefore it is applicable either to elastic damage problems or to elasto-plastic damage problems (to be described in Chapters 4 and 7). The strain tensor {cij } can be divided into parts of the spherical strain tensor Cm { Oij } and deviatoric strain tensor {eij } as (3-231 ) Employing the quantity of the equivalent strain (3-232) Eq.(3-230a) can be changed into the form
il =
B{ C;q[~tt t, nj3(n) nn-l + 3 (:: 2) t, n(ttj3(n) + ~Aa(n») nn-l]
r
(3-233) Eq.(3-233) shows that the damage evolution of materials is controlled by the quantity of the equivalent strain and the triaxiality ratio (Jm / (Jeq plays an important rule during the process of damage evolution. In addition, the damage rate depends on the current damage state. All these comments conform with the results given in [3-19]. The great numbers of experimental results also confirm the important effects of the real triaxiality ratio (Jm/(J eq on the material damage and fracture. A higher triaxiality ratio makes material become brittle. The validity and the rationality of Eq.(3-233) will be examined by practical and numerical examples in Chapter 4. So far, for isotropic elastic damage problems, the generalized damage stress-strain constitutive Eq.(3-209) (or Eq.(3-215)), the generalized damage strain energy release rate Eq. (3-211) (or Eq. (3-216)) are directly derived from the basic laws of irreversible thermodynamics. Consequently, the damage evolution Eq (3-230) applicable to elastic damage and elasto-plastic damage problems can be implemented using the orthogonal flow rule of internal state varia bles. Obviously, the first group of equations such as Eqs.(3-209), (3-211) etc. is expressed in the form of a series, the second group of equations such
132
3 Basis of Isotropic Damage Mechanics
as Eqs.(3-215), (3-216) etc. is expressed in the generalized form of damage effective functions. These two groups together provide a complete theoretical description of isotropic elastic damage problems. Summarizing the above theoretical treatments shows us that isotropic damage mechanics problems can be studied from a more generalized point of view by thermodynamics. The generalized models of damage stress-strain constitutive equations and damage strain energy release rate expression can be carried out directly from the extended Helmholtz free energy in the form of Taylor's series based on the second law of thermodynamics. The development of generalized damage mechanics does not need to be based on any controversial concepts such as the effective stress and the strain equivalent hypothesis. The generalized method developed in this section can also be applied to study anisotropic and other damage mechanics problems (such as thermo-elastic, visco-elastic damage problems). The generalized damage evolution equations applicable either to elastic damage problems or to elastoplastic damage problems can be obtained using the orthogonal flow rule of internal state variables. The generalized damage mechanics model overcomes the limitations of the classical damage constitutive equation based on the well-known strain equivalence hypothesis. Two damage effective functions in the constitutive equations reflect the different influences of damage on the two independent elastic constants. The detailed expressions of damage effective functions rely on the geometric characteristics of damage and can be determined by micro-mechanics. It is shown that the classical damage constitutive equation based on the strain equivalence hypothesis is only a simplified form of the general expression given in this section and it may fail to describe satisfactorily the damage phenomena of practical materials. The relations and differences between the single and double scalar damage models are revealed for the first time. For finite deformation problems, the third or higher rank terms of strain should be retained in the expansion of the constitutive functional. There will be more damage effect functions in the constitutive equations.
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3 Basis of Isotropic Damage Mechanics
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4
Isotropic Elasto-Plastic Damage Mechanics
4.1 Introduction Most of the plastic damage models attempt to bring together the theories of plasticity and continuum damage mechanics to yield a unified approach to the damage constitutive model and damage growth model of isotropic damaged materials. The formulation is cast within the generalization of classical plasticity theories by means of the internal variable theory of thermodynamics. Within the framework of general formulation, Dragon and Mroz [4-1], Bazant and Kim [4-2], Krajcinovic and Fonseka [4-3] and [4-18"-'21] treated the continuum models for rock and concrete with brittle-plastic damage behavior. Lubliner et ai. [4-4], Yazdani and Schreyer [4-5], Oller et al. [4-6 ,4-19"-'26] established plasticity and damage-coupled models, which adopt the concepts of plastic surface and damage surface interaction. Frantziskonis and Desai [47] presented a model which combined plastic strain softening and isotropic damage growth. At an early stage Lemaitre [4-8"-'11 ], Chaboche [4-12"-'13] presented a ductile plastic damage model for metals. The model is based on separation of the dissipative inequality into two parts; one is the perfect damaged plastic strain dissipation corresponding to classical plastic theory, the other is damage growth dissipation (i.e. the inequality Eq.(3-50a) is separated into two parts as {(J}T {Ep} - R"y?,; 0 and - Y il ?'; O. Actually, this model is based on independent plastic energy dissipation and damage energy dissipation. The coupling of plastic and damage behavior is only dealt with via the damage variable, and is not associated with the total energy dissipation. The flow rule is an associated flow rule, which does not include the influences of the damage growth. The idea of combining the theory of plasticity and the theory of the internal state variable of continuum damage mechanics via the total dissipations of plasticity and damage was proposed by Simo and Ju [4-14"-'15]. The modified thermodynamic framework developed by Rosuselier [4-16] leads to similar results. The work, based on the homogenization concept, which in the case of W. Zhang et al., Continuum Damage Mechanics and Numerical Applications © Zhejiang University Press, Hangzhou and Springer-Verlag Berlin Heidelberg 2010
136
4 Isotropic Elasto-Plastic Damage Mechanics
ductile fracture gives information about the damage evolution equations, was carried out by Dragon and Chihab [4-17]. The model presented in this chapter is modified and developed from Lemaitre's model for more general cases. This model is based on the full mechanical dissipation inequality {a} T {Ep} - {Y} T {D} - {R} T {"y } ~ 0 without separation, in order to establish a damage-plastic flow potential including the plastic flow and the damage growth flow. The present model yields a non-associated flow rule.
4.2 Associated Flow Rule Model According to the basic relation of Eq.(3-53), Lemaitre [4-19] and Chaboche [4-13] assumed the relations between internal state variables ({ip}, "y ) and the yield function F ({ 5}, il, R}) = 0 based on standard isotropic plasticity and associated flow rule as
dF {Ep} = Ad{a}
(4-1)
da eq d{a}
(4-2)
3 {s} 2 a eq
Further, a dissipation potential which is modified from the definition ofEq.(359) was independently introduced as
D = _ d<1>* = _ A dt} dY
dY
(4-3)
It is evident that, the damage growth law of Eq. (4-3) is independently defined , if the potential of damage dissipation <1>* is chosen independently from the plastic potential, which is associated with the yield function. In this case, the energy dissipation due to damage growth is not fully coupled with that, due to plastic flow and hardening. This means that the normality principle of the associated flow rule is not applicable.
4.2.1 Re-expression of Lemaitre's Model Lemaitre [4-8"-'11 , 4-19] presented an approach for ductile damage constitutive equations and damage kinetic equations in the form of flexibility based on plastic strain space. The standard isotropic plasticity associated with von Mises criterion was modified by Lemaitre through the yield function
F -- a eq
-
R _ a -- 0 s
1 - il
(4-4)
where as is the yield stress, which can be considered to be as the initial variable associated with the accumulative hardening parameter R (0) = a s.
4.2 Associated Flow Rule Model
137
R as the internal state variable is a function of the accumulative hardening parameter, " which was defined [4-11 ] by (4-5) The accumulative hardening rate, which was mentioned in Eqs.(3-53) and (3-59) was defined as
(4-6) Using
P = 0 to
calculate the proportionality factor A
.
F =
a eq
-
aRb).
- -,
a,
1- D
+
a eq - R si = 0 (1 - D)2
(4-7)
substituting Eqs.(4-4) , (4-2) and (4-3) into Eq.(4-7) it gives aR b) .
_ _ ,
F= ~ - A 1- D
A
a, (1 - D)2
- A~ a
1 - Day
= 0
(4-8)
Based on the definition of proportionality factor A for the associated flow rule the multiplier A can be determined as if F ?: 0 (4-9) if F < 0 Substituting Eqs.(4-9) and (4-4) into Eq.(4-1) and using the index of the unit step function H (F), the vector of plastic strain rate can be formulated as
{i } = H (F) P
aR -a,
(req
A
aaeq
a<pa{a} + (1 - D)aSay -
(4-10)
U sing the relation to general plastic theory
aa
eq
a{a}
3 {s} 2 a eq
(4-11)
in Eq.( 4-10), the ductile damage constitutive equation in the form of flexibility can be presented as
138
4 Isotropic Elasto-Plastic Damage Mechanics
{i } p
= H (F) ~ _ _ _{J_.eq- '----_-,- { S } 2 aR a
-a, + (1 -
(4-12)
D) (Js-ay
From (4-13) Eq.(4-12) can be rewritten in the form increments with matrix as (4-14a) where (4-14b)
The inverse of Eq.(4-14a) can be expressed as (4-14c) where
4.2.2 Damage Evolution Equations
Lemaitre suggested [4-11 , 4-19] that the hardening rule can be considered as the power law given by 1 (4-15) R(r) = kr'm where k and m are material constants for defining the strain hardening. Substituting Eqs.(4-4) and (4-6) into Eq.(4-2) , the proportionality factor A can be represented by the plastic strain rate and the damage variable as (4-16) Substituting the expression of Eq.(4-16) into the basic relation Eq.(4-3), the damage growth law (kinetic equation) can be represented in the plastic strain space as (4-17)
4.2 Associated Flow Rule Model
139
Lemaitre also suggested that the potential of damage dissipation i[>* has a form of power function of Y for convenience and linear in 'Y to ensure the non-explicit dependency of D with time
i[>*
=
S (so ~ 1)
(_y) So+l Sa
(4-18)
Based on this suggestion, the function in Eq. (4-17) can be taken 1 Sa i[> = l - D(so + l) A
(_Y)So+l Sa
(4-19)
Thus, the damage growth law can be formulated as
. (_Y) so 'Y. -
D=
Sa
(4-20)
Substituting the expressions of damage strain energy release rate presented in Eqs.(3-87) and (3-88) into Eq.(4-20), for model A it gives (4-21a) for model B it gives
(4-21b) Eq.(4-4) can be rewritten by substituting Eq.(4-15) as (4-22) Substituting Eq.(4-22) into Eq.(4-21) and using the expression for factor presented in Eq.(3-95), the kinetic Eq.(4-21) can be expressed as: for model A
Ie
(4-23a) for model B (4-23b) In order to find a simple integration for the damage growth equation, Lemaitre [4-11, 4-19] and Chaboche [4-12 rv 13] suggested a simple form of von Mises yield function as
140
4 Isotropic Elasto-Plastic Damage Mechanics
(4-24) where no initial variable associated with the accumulative hardening parameter O"y (i. e. Ro) was assumed. Substituting Eq.(4-24) into Eq.(4-21a) , for model A we can obtain (4-25a) and for model B fiB
= (2 E (1 ~ D) Sa k2 ,f:. )
So
'Y
(4-25b)
It is to be noted that it is quite complex and cumbersome to integrate fi given by Eq.( 4-25) in order to obtain the damage varia ble D. However , for all practical purposes, one can use the uniaxial loading sit uation from which it can be easily assumed that the triaxiality ratio 0" m/ 0" eq is constant and hence the integration can be performed using the conditions
< Id (damage threshold) 1 = IR (strain to rupture)
(4-26)
1
(4-27)
to obtain a simple relation between the actual value of damage D and the accumulative hardening parameter I . The integration for model A under the condition of Eq.( 4-26) yields DA
=
(!L~:),o 28
where (x) = x if x > 0, (x) For model B, it yields
= 0 if x
+ 1) o
l;k2 (-
DB = 1 - [1 - (8
2ESa
0
m (
:
/ sa: m_I:sa:=)
(4-28)
o.
~
)8
m
0
28 0
+m
(~ 1 m
-,
~) ] so'+.'
d
(4-29) Eq.( 4-28) for model A can be rewritten in a simpler fashion by introducing t he accumulative hardening paramet er at rupture 1 d as a func t ion of the triaxiality ratio 0" m/O" eq corresponding to the intrinsic value of damage at failure Dc, which had been assumed to be a material property (Eq.(4-27)). The integration of Eq.(4-25a) with conditions of Eqs.(4-26) and (4-27) has t he following form:
_ (!;k )828 m+m\'R / 2 s~:= _ ~) 2ES Id 2
Dc-
Dividing Dc by D yields
a
0
0
(4-30)
4.2 Associated Flow Rule Model
141
(4-31 ) In certain cases of plasticity, the hardening exponent m may be a large value, for example it is equal to 00 in the case of perfectly plastic material. The other coefficient So in Eq.(4-31) has been shown to be nearly equal to unity, from the test results of the one dimensional model [4-11]. In this particular case, (2so + m)/m becomes an unity order. It can also be stated that in the one dimensional situation, (4-32) where Cd and C R are the one-dimensional strain at the damage threshold and at rupture failure. Thus we have (4-33)
'R
The accumulative hardening parameter at rupture can also be expressed as a function of C R , CJ m , CJ eq and Ie. The values in the one-dimensional case are CJmCJ eq = 1/3 and Ie = 1. For the expression of Dc with 8 0 = 1 and assumption of (2so + m)/m = 1 [4-19] follows (4-34) Then in triaxiality it gives
'n
~ ~l ~ [~ (1 + ") + 3 (1 - 2") ( ; : En
rf
(4-35)
Substituting Eq.(4-35) into Eq.(4-33), the final formulation is
D = Dc ( '
[~(1 + v) + 3 (1 - 2v) (~f] -Cd ) = Dc / ,tt - Cd) CR-C d
In the particular case of one dimension (r
\ C R - Cd
= cp), it becomes
(4-36)
(4-37) With the above expression for ,R, the equation for Dc can be rewritten in a very simple way using 80 =1 and assumption of (28 0 + m)/m = 1.
142
4 Isotropic Elasto-Plastic Damage Mechanics
(4-38) This allows the replacement of k 2 I (2ESa) by [2el (cR - cJ in the differential to obtain the final results for any loading path. kinetic equation for The damage growth rate of model A valid for any loading path is
n
(4-39) The damage value of model A valid for radial loading only (4-40) For model B, Eq.(4-29) can be rewritten in the form of
1 - (1 - [2B)So+ l
~) P k2 ) So m / 2 , += = (so + 1) ( 2';; Sa 2s o + m \1-"':;;;;- -1d m
(4-41a) since [2 <1 and So + 1 > 0, (1 - [2) 8 +1 can be approximated by the Taylor series neglecting the high order terms as given below 0
1 - (1 - [2B)"o+ l
= 1 - (so + 1) [2
(4-41b)
Substituting Eq.(4-41b) into (4-41a), for model B,
[2B =
(;L~:ro 2S o:
m \
/ so:m -1:'? nt= )
(4-42)
It can be seen from Eq. (4-42) that this expression of [2 is the same as that for model A expressed in Eq.(4-28). This indicates that all other relevant expressions derived for model A, that is Eqs.( 4-30) to (4-40), are also equally applicable to model B. However, it should be noted that the values of [2 from both models are not the same, even though similar expressions have been obtained. This is due to the fact that the parameters 1, f e, a eq , am are not the same for both models because of different constitutive equations.
4.2.3 Evaluated Damage Variables by Different Hypothesis Models It is also interesting to observe that there exists a natural relationship between the damage variable [2A and [2B. These can be evaluated using Eqs.(3-25) and (3-26). They result in the following form (4-43a)
4.2 Associated Flow Rule Model
143
The relationship and the difference between the quantities of damage evaluat ed from model A and model B are illustrated in Fig.4-1(a) and (b). In Fig.4-1(a), t he curve (A) illustrates that DA is expressed as a function of DB (presented by Eq.(4-43b)) versus D(=DB ) from 0 to 1; the curve (B) illustrates that DB is expressed as a function of DA (presented by Eq. (4-43b)) versus D( =D A ) from 0 to 1. 1.0
,...----------:::::=='~
-
Analytical
1.0,...--------------, --Analytical results
0.8
0.8
Q A 0.6
0.6
and
I!.QA.
Q·O.4
..·.. ···<>·0
F.E. Results
I!.QA.=QA- Q •
(A) I!.QAB= vl-QA-1 +QA
(B) I!.QA.=Q.-Q~
0.4
(B)
0.2
(A)
0.2
A: QA=2Q.-Q.' B: Q.=(I-~)
O~-~-~-~-~~
o
0.2
0.4
Q
(a)
0.6
0.8
1.0
0
0.2
0.4
Q
0.6
(b)
Fig. 4-1 (a ) Relationship of damage va riables between models A and B; (b) Difference between damage variables from models A and B
In Fig.4-1(b) , the curve (A) illustrates that the difference I"l.DAB is expressed as the function of DA (i. e. I"l.DAB = VI - DA - 1 + D A ) versus D( = D A ) from 0 to 1 when substituting the first expression Eq.(4-43b) into the difference I"l.D AB ; and the curve (B) illustrates that the difference I"l.DA B is expressed as the function of DB (i.e. I"l.DA B = DB - D1 ) versus D(= DB ) from 0 to 1 when substituting the second expression Eq.(4-43a) into the difference I"l.D AB . This relationship and the difference between the damage values from models A and B are illustrated in Fig.4-1(a) and(b). In Fig.4-1 (a), the curve (A) illustrates DA as a function of DB (presented by Eq.(4-43a)) versus D = DB from 0 to 1; the curve (B) illustrates DB as a function of DA (presented by Eq.(4-43b)) versus D = DA from 0 to 1. In Fig.4-1 (b) , the curve (A) illustrates that when substituting Eq.( 4-43b) into the difference I"l.DA B = DA - DB, I"l.DAB as a function I"l.DAB = VI - DA - 1 + DA versus D = DA from o to 1 and the curve (B) when substituting Eq.( 4-43a) into the difference I"l.DA B = DA - DB, I"l.DA B as a function I"l.DA B = DB - D1 versus D = DB from 0 to 1. From Fig.4-1, it can be seen that if DA = 0 then DB = 0 and if DA = 1 t hen DB = 1. While 0 < D < 1, there is a difference between DA and DB. It is interesting to note that, when DA = 0.75, the difference between DA and DB that is I"l.DAB (D A ) as a function of DA reaches the maximum value
144
4 Isotropic Elasto-Plastic Damage Mechanics
l1Dmax = 0.25. Whereas, when DB = 0.5, the difference between DA and DB that is l1DA B (DB) as a function of DB also reaches the maximum value l1Dmax = 0.25. This means that the maximum relative error of damage between these two models could reach 25%. Thus, when using model B for the analysis of materials such as metals for which model A may be considered to be suitable, the maximum error from the analysis may reach in the neighborhood of D = 0.5. Otherwise, when using model A to analyze materials such as geological materials for which model B may be more appropriate, the maximum error from the analysis could reach in the neighborhood of D = 0.75, and such a high value would not be acceptable for a geotechnical medium. Therefore, it is necessary to note this difference when one contemplates applying in practice one of these two models. Here it may be suggested that it is better to choose model A for isotropic high strength and hardly cracked materials (for example most metals) and to choose model B for isotropic weak strength materials, cracked materials and as well as anisotropic damage problems (for example geological materials).
4.3 Non-Associated Flow Rule Model 4.3.1 Basic Equations of Elasto-Plasticity for Isotropic Damaged Materials
In the associated flow rule model, it was assumed that there exist two independent potentials, one is the plastic potential associated with the yield function F (Eq.(4-4)) and the other is the damage dissipation potential p * (or tP) (Eq.(4-3)). Because the choice of the function for the potential has some subjectivity, the aspect of damage growth is independent of yield criterion and plastic flow. It should be noted that for this model the normality principle associated with t he flow rule, as outlined by Lemaitre, may not valid. Actually, most of observations from experimental investigations indicate t hat damage growth is accompanied by t he developing of plastic strain and a yield zone in the material. From the point of view of the micro-structure, the plastic flow and damage growth are due to staggering of the crystal lattice, crystal slip and cracking of the grin boundary. Thus, it is only logical to consider the interdependence of damage growth and plastic flow. On the other hand, from the phenomenological point of view, the yield function indicates a failure state, which is only dependent upon the actual stress during the plastic failure process, even if the yield surface is changing while the plastic flow continues. This changing can still be assumed to be only controlled by plastic law, not controlled by damage growth law. Therefore, it can be depicted that when the plastic flow reaches some stage, the phenomenon of damage growth will start and accompany the development of plastic flow. Obviously, the damage growth will also influence the plastic flow.
4.3 Non-Associated Flow Rule Model
145
From the above discussion, it may be considered that there are two kinds of failure flow, one is the classic plastic flow and the other is the damage growth flow. In the damage plastic theory, it is not suitable to simply call the flow function G the (classical) plastic potential or plastic flow function, which must be called a dissipation flow function or damage-plastic flow function. Therefore, (as mentioned in Chapter 3 §3-5) the dissipation flow in material failure includes three parts: • • •
change in plastic strain; change in yield surface (hardening); change in damage state (damage growth or propagation).
As discussed above, the yield function can be assumed to depend on the stress state {a} hardening state R, and damage state il, not dependent on damage rate D. The dissipation flow function G can be assumed to depend on {a}, R, il and the damage strain energy release rate Y. Zhang et al. [4-27'"'-'28] suggested that the general form of the yield function and the damage-plastic flow function of damaged material can be taken as
F({a} , il,R);? 0
(4-44a)
G({a},il,Y, R);? 0
(4-44b)
where the yield function F is a generalized form of the classical yield function. The consideration of this generalization is that, when the material is damaged, the phenomenon of the plastic yield of material is only due to the actual (effective or net) equivalent stress reaching the yield criterion. Therefore, if the undamaged Cauchy stress tensor is replaced by the effective stress tensor in the classical yield function F , the damaged yield function can be presented. The damage-plastic flow function G (i.e. damage-plastic flow potential) must be able to characterize the three kinds of dissipations of damage plasticity. Based on this concept, a method which uses the Lagrange multiplier .\ to minimize the deviation between the mechanical dissipation potential
d{~} [
.\G({a},il,Y, R)] = 0
[
d~ [
.\G ({ a} , il, Y, R)] = 0
(4-45a) (4-45b) (4-45c)
From this, we have (4-46)
146
4 Isotropic Elasto-Plastic Damage Mechanics
(4-47) (4-48) It can be seen that the Lagrange multiplier A defined here is similar to the proportionality factor in plasticity theory.
4.3.2 Static Elasto-Plastic Damage Model without Damage Growth It should be noted that for this particular case with no damage growth. The derivative of Eq.(4-44a) with respect to time is
. (dF)T F = d{ a } {o-}
dFdR
(4-49)
+ dR di l' = 0
Substituting Eq.(4-48) into Eq.(4-49), we obtain
dF dR dG ( dF ) T d{a} {o-} = AdRdidR
(4-50)
From expression {c}={ce }+{cp }, we have
{i} = [D* r l{o-}
+ {i p }
(4-51 )
and substituting Eq.(4-46) into Eq.(4-51),
{i} = [D*rl {o-} + Ad~~} dF By multiplying Eq. (4-52) with ( d{ a}
(4-52)
)T[D*], it yields
dF ) T ( dF ) T ( d{a} [D* ]{i} = d{a} {o-}
( dF ) T
+ A d{a}
dG [D* ] d{a}
(4-53)
Considering the property of the proportionality factor as shown in Eq. (4-9) and substituting Eq.(4-50) into Eq.(4-53), A can be determined as
A = H (F)
dF ( d{a}
)T [D*]{i}
-----'----"----"--'----r;;----
dF dR dG (dF) T dG dRdi dR + d{a} [D*] d{a}
(4-54)
Substituting Eq.(4-54) into Eq.(4-52) , the elasto-plastic constitutive equation for isotropic damaged material without damage growth can be formulated in an incremental form as
4.3 Non-Associated Flow Rule Model
147
where {da}, {de} is the incremental full stress and incremental total strain respectively; [D;p] is the elasto-plastic matrix of isotropic damaged material.
= [D*]- H (F)
[D*] dG ( dF )T [D*] d{a} d{a} dF dR dG (dF) T * dG dR d"( dR + d{a} [D ] d{a}
(4-55b)
Substituting Eq.( 4-54) into Eq.( 4-46), the increment of the plastic strain vector for isotropic damaged materials without damage growth can be calculated from the total strain increment {de} as (4-56a) where
1-
[B* ep
[ d~~} (d~:} )T] [D*]
H (F) ----=-----~---
dF dR dG (dF) T * dG dRd,,( dR + d{a} [D ]d{a}
-
(4-56b)
Substituting Eq.(4-54) into Eq.(4-48), the increment of the accumulative hardening parameter for isotropic damaged material without damage growth can be evaluated by
{ d } - H (F)
"( -
_ dG ( dF )T] [D*] {de} dR d{ a } dFdRdG (dF)T * dG dRd,,( dR + d{a} [D ] d{a}
(4-56c)
4.3.3 Elasto-Plastic Model with Damage Growth
In this case, the rate of the damage vector is not equal to zero, derivative of the yield function Eq. (4-44a) becomes
t2 i= o.
The
(4-57) Substituting Eqs.( 4-47) and (4-48) into Eq.( 4-57) , we have
)T (dFdRdG ( d{dF a} {a} = A dR d"( dR
dFdG)
+ dD dY
(4-58)
148
4 Isotropic Elasto-Plastic Damage Mechanics
From the relation
{c} = [D*rl {a}
+ {cp}
(4-59)
the derivative of Eq.( 4-59) with respect to time is (4-60) Multiplying Eq.(4-60) by [D* ], it gives
{a} = [D*] ({ i } - {i p }) Since [D*][D*r
1
-
[D*][.o*]-l {a}
(4-61 )
= [1], it can be shown that (4-62)
Substituting Eq. (4-62) into Eq.( 4-61), the incremental stress-strain relationship can be given as
{a} = [D*] ({ i } - {i p })
-
[.o* ][D*rl {a}
(4-63)
n
(4-64)
where
[.0*] = d[D* ]
dD Substituting Eq.(4-47) into Eqs.(4-64) and (4-63) , we have
(4-65) and
Substituting Eq.(4-66) into Eq.(4-58) , the proportionality factor ,\ can be defined as Substituting Eq.(4-66) into Eq.(4-58), the proportionality factor'\ can be defined as
,\ = H (F) x
(d~:J T
[D*] {i }
)T[D* ] d{;;} dG + (d F + ( dF )Td[D* ] [D*]- l{a}) dG dn d{;;} dn dY
-------------=------~~--------~----------~--
dF dR dG
dR d:; dR
+(
dF
d{;;}
(4-67)
4.3 Non-Associated Flow Rule Model
149
Su bstituting Eq. (4-67) back into Eq. (4-66), the elasto-plastic constitutive equation for isotropic damaged material with damage growth can be presented in an incremental form as follows:
{da} = ([D*]- [D;]) {de}
(4-68)
where
[D; ] = H (F)
x
[D* ] dG (d F ) T [D* ] + d[D*] [D*r 1 d{O"} d{O"} dn
[{a}( d{O"} dF ) T] [D* ] dG dy
--------------_=----------~----~--_=----~----~----
dF dR dG
dR d:; dR
+ ( dF ) T [D* ] dG + (dF + ( dF ) T d[D* ][D*]-l {a}) dG d{;;}
d{;;}
dn
d{;;}
dY
dn
(4-69)
[Dp ] is the plastic matrix of anisotropic damaged materials with damage growth. Substituting Eq.(4-67) into Eq. (4-46) , the increment of the plastic strain vector for isotropic damaged materials with damage growth can be presented by the total strain increment {de} as (4-70a) where
x
[d~~} (d~:}) T]
[D*]
--------------_=--~------~--~----_=----------~----
dFdRdG dR d'Y dR
+ ( dF ) T [D* ] dG + (d F + ( dF ) T d[D*] [D*r 1{a}) dG d{O"}
d{O"}
dn
d{O"}
dn
dy
(4-70b) 4.3.4 Nonlinear Kinetic Evolution Equations of Elasto-Plastic Damage
The equation of damage evolution (i. e. damage growth equation) and the equation of the accumulative hardening rate can be obtained by substituting the expression of proportionality factor given by Eq. (4-67) into Eqs. (4-47) and (4-48) dD = H(F)
150
x
4 Isotropic Elasto-Plastic Damage Mechanics
_ de ( dF dY d{a}
)T [D*] {dE}
--------------~----~~~--------~~--------~----
dFdRde dR d'Y dR
+ ( dF ) T [D* ] de + (dF + ( dF ) Td[D*l[D*r 1{0"}) de d{a}
d{a}
dn
d{a}
dn
dY (4-71)
d'-y = H (F)
x
_ de( dF ) T[D*] {dE} dR d{a}
--------------~------~~--------~~--------~----
dFdRde dR d'Y dR
+ ( dF )T [D*] de + (dF + ( dF )Td[D*l[D*r1 {0"}) de d{a}
d{a}
dn
d{a}
dn
dY
(4-72) It is evident that, Eqs. (4-67) to (4-72) are presented in the strain space (i. e. in terms of strain increment {dE},. It can be seen that once the stress increment {dO"} has been det ermined , the expression for the proportionality factor A can be significantly simplified , and then these equations can be simply represented in the stress space (i.e. in terms of stress increment {dO" },. Thus, the relationships of Eq.( 4-70) to Eq.( 4-72) can be expressed as follows Substituting Eqs.(4-47) and (4-48) into Eq.(4-57), the proportionality factor A may be represented as
dF ( d{O"} A = H (F) dF dR dG dR d'-y dR
)T{o-} +
dF dG dD dY
(4-73)
Substituting Eq. (4-73) into Eq. (4-46), the increment of the plastic strain vector can be determined by (4-74a) where
(d~~}) (d~~}) T]
*
[
[C ep ]
= H (F) dF dR dG
dF dG
dR d'-y dR
+ dD dY
(4-74b)
Substituting Eq.( 4-73) into Eq.(4-47), the damage growth increment equation can be represented as
)T
dG ( dF - dY d{ 0" } { dO" } dD = H (F) dF dR dG dF dG dR d'-y dR + dD dY
(4-75)
4.3 Non-Associated Flow Rule Model
151
Substituting Eq.( 4-73) into Eq.( 4-48), the increment of the accumulative hardening parameter can be reformulated as
dG ( dF )T - dR d{O"} {dO"} d, = H (F) dF dRdG dF dG dR d, dR + dDdY
(4-76)
where {dO"} was determined from Eq.(4-68). It should be noted that since Lemaitre adopted the associated flow rule, the yield function Fand the plastic pot~nti al G are the same. He further assumed a damage dissipation potential
.
dG
for the damage rate, D = AdY' is different from that assumed by Lemaitre,
.
d
D = dY. However, if it is desired to obtain a form similar to that of Lemaitre's,
dG
d
this can be achieved by equating dY = dY and adopting von Mises criterion. After using this particular criterion, it can be seen that Eq.(4-74) is equivalent to Eq.( 4-14) whereas Eq.( 4-75) is equivalent to Eq.( 4-17). The plastic stiffness matrix for Lemaitre's model corresponding to Eq. (4-69) can be given as [D; ]
= H (F) ( 3(1 - D))2 [D] [{S}{S}T] [D]- 3(1- D) [{O"}{S}T] [D] d
x
20" eq
dR + -:;~
(3) ~~
2
20"eq
3
dY
'
d
a
(4-77) It is interesting to note that for Lemaitre's model, the plastic flexibility matrix Eq.(4-14b) and the stiffness matrix Eq.(4-14d), which are expressed with respect to the plastic strain increment, are symmetric matrices. But the stiffness matrices given in Eq. (4-77) and its associated flexibility matrix, which are comprised with respect to the total strain increment, are non-symmetric matrices. Obviously, the normality principle is only satisfied in the subspace {dEp}, which is a subset of the total strain space {dE}. The reason may be that the damage growth is not coupled with the plastic flow. Usually, for the associated flow rule, the stiffness matrices and flexibility matrices either in the space {dEp } or in {dE} must be symmetric matrices due to the normality principle. However, for the non-associated flow rule problems , the normality principle between the plastic flow and yield surfaces is not necessary, and
152
4 Isotropic Elasto-Plastic Damage Mechanics
hence need not be satisfied. Thus, this theory gives non-symmetric stiffness and flexibility matrices both in space {de: p } and {de:} as shown from Eqs. (4-69) to (4-74). 4.3.5 Model of Combined Dissipation Potential
As mentioned above, even though the normality principle of the associated flow rule model presented by Lemaitre is not satisfied with respect to total strain increment {de:} , the results of damage evolution (growth) computed by Lemaitre's damage potent ial
G ({ O"}, D, Y , R) = d> (Y)
+ F ({ O"} , D, R)
(4-7S)
In this case, the damage growth Eq.(4-7S) and the increment of accumulative hardening parameter given by Eq.( 4-76) are similar to those of Lemaitre's model, but the increment of plastic strain given by Eq.(4-74) and the damage elasto-plastic stiffness matrix [Dep] are not the same as those of Lemaitre's.
dG
Since the damage-plastic flow vector d{ O"} due to Eq. (4-7S) consists of two
dF
dd> dY
parts, one is from the classical plastic flow d{ 0" } , the other, dY d{ 0" } , is due to damage growth (kinetic) flow
dG d{O"}
dF d{O"}
dd> dY dYd{O"}
-- = -- + ---
(4-79)
It should be noted here that the second part of Eq. (4- 79) , which presents the contribution of damage growth to the plastic flow , was not included in Lemaitre's model. Therefore, the influence of damage growth on the plastic flow has been missed in Lemaitre's model due to the independence of plastic potential and damage potential. Using Eq.(3-53b) for models A and B, Eq.(4-79) becomes
dG d{ O"} Thus, we have
dF d[D*rl dd> d{ O"} dD {0" } dY
(4-S0)
4.3 Non-Associat ed Flow Rule Model
153
de ( dF ) T] [dF ( dF ) T] d[D*r l [ (dF ) T] dt} [d{a} d{a} = d{a} d{a} dD {a} d{a} dY
[D*] de ( dF) d{a} d{a}
T[D*] = [D*]
dF ( dF d{a} d{a}
(4-81 )
)T[D*]
_ [D*] d[D*rl [{ } ( dF ) T] [D*] dt} dD a d{a} dY U sing the relation Eq. (4-62),
[D*] de ( dF )T [D*] = [D*] dF ( dF )T [D*] d{a} d{a} d{a} d{a}
+ d1~*][D*rl
(4-82)
[{a}(d~~})T] [D*] ~:
[D*] de ( dF )T [D*] = [D*] dF ( dF )T [D*] d{a} d{a} d{a} d{a}
+ d 1~*] [D*rl [{a} (d~~} ) T] [D*]
(4-83)
~:
Substituting Eqs.(4-80) to (4-83) into Eqs.(4-69) to (4-72), we have
[D; ] H (F) =
[D*]
X
dF dR dF dR d'Y dR
(j~:} ((j~:}) T [D*] + 2d1~*l [D*r
1
[{a} ((j~:}) T] [D*]
*
+ ( dF )T [D*] dF + (dF + 2( dF )T d[D'l [D*]-l {a}) d
~
dn
~
dn
dY
(4-85)
dD = H(F)
154
4 Isotropic Elasto-Plastic Damage Mechanics
_ d
( dF )T [D*] {dE} dY d{a} X
dF dRd F+ (d F ) T [D*] dF dR d'Y dR d{a} d{a}
+ ( dF+ 2(dF) T d[D*l[D*r 1{0"} ) dn
d{a}
dn
d dY (4-86)
dJ' = H (F)
_ dF ( dF )T [D*] {dE} dR~
A modified Lemaitre's model in t erms of the combined potential function Eq.(4-79) and the yield function Eq.(4-4) can be given as (4-88)
dG d{O"}
3{s} 20"eq (1 - D)
(4-89)
Then, in the strain space, we obtain
[D; ] = H (F)
x
( 3(1- D))2 [D] [{ s}{s}T ] [D]- 3(1- D) [{O"}{ s}T] [D] dcP 20" eq 20" eq dY
(- 3) (l - D){s} T [D]{s} + ( (l - D)O"s- -3 {s }T {O"} ) d
dR + -=;O J'
A
20"
~
20"
0
(4-90a)
[S;p] = H (F) (- 3 ) ~
X
dR + -=;~
2
(1 - D) [ {s}{s} T] [D]- - 3 [D]~
1 [ {O"}{s} T]
dcP [D] ~ ~
(- 3) (l - D){s}T [D]{s} + ( (l - D)O"s- -3{s} T {O"} ) -"Yd
2
A
2~
0
(4-90b)
dD = H(F)
4.4 Damage Plastic Criteria for Numerical Analysis
X
dR + -=;0 "(
(3) -
3 2dt:P T - - ( I - D) -{s} [D]{dE} 20"eq dY
2
(I - D){s} [D]{s} + T
20"eq
155
(
3 {O"} (I - D)O"s - -{s} T
A
)
20"eq
dtP ~
oY (4-90c)
dA = H (F)
X
3 T (1 - D){s} [D]{dE} 20"eq
(- 3) (I - D){s} 2
dR + -=;0 "(
20"eq
T
[D]{s} +
(
3 {O"} (I - D)O"s- -{s} T
A
)
20"eq
dtP ~
oY (4-90d)
In the stress space, we obtain
3 ) ( :z;;:eq [B* ] = H (F) ~
2 [
{s}{s}
T]
- 20"
dR d"(
3
eq
- 1 [
(1 - D) [D]
{O"}{s}
T]
dt:P dY
A
dtP + (1 - D)O"sdY (4-91a)
3 dt:P T - (1 - D) - {s} {dO"} dD = H (F) 20"eq dY dR dt:P d"( + (1 - D)O"sdY 3 T - 20"eq (1 - D) {s} {dO"}
d"(
= H (F)
dR d"(
dt:P + (1 - D) O"s dY
(4-91b)
(4-91c)
As can be noted , both stiffness and the flexibility matrix are non-symmetric.
4.4 Damage Plastic Criteria for Numerical Analysis 4.4.1 Damage-Plastic Potential Functions Comparing Eq. (4-69) to Eq. (4-55b) , it can be found that contributions of dG damage growth are employed by terms with dY in equations from Eqs. (4-67) dG . to (4-76). If dY = 0, from Eq.(4-71) it has D = O. As can be expected, in
156
4 Isotropic Elasto-Plastic Damage Mechanics
this case all t he kinetic damage formulations reduce to static damage similar to the formulations presented in subsection 4.3.2. On the other hand, from the experimental results [4-11] redrawn in Fig.42 and the damage threshold condition given by Eq.(4-26) , the evolution of damage basically appears as a linear varying with the plastic strain. The phenomenon of damage growth happens only due to the accumulative hardening parameter r reaching a damage threshold value, rd' (which may be equivalent to r~= cJ . This means that if the accumulative hardening parameter is not higher than the threshold value, r d' the damage state will be at the initial damage value no without damage growth (i.e. if r~ = cp < Cd' then = 0, material will keep a static damage). Thus, formulations in t his case follow the theory as shown in subsection 4.3.2.
n
n,-__________________
n 0.3
£2, =0.23
Alloy
AU4GI
0.3
0.2
0.2
0.1
0.1
0
8 d =0.02
0.1 0.2 (a) 8, (10-')
8 R=0.25
£2, =0.37
8 d=0.5 I
0
•
O~~~~--~--~--~-U
8 d =0.02
0.1 (b)
0.3
steel E24
0.3
~
Alloy INCO 718
8,
0.2 (10-')
8 R=0.29
n,-__________________-.
n 0.6
£2,=0.24
steel30CD4
•
I.
0.25
0.50
0.75
8 R=0.88
(c) 8, (10-')
n....-__________-. 0.3
0.6
0.2
0.3
0.1
OL-~~~~~--~~~~
0.25
0.50 0.75 8.=1.0 (e) 8, (10-')
steel XC 38
O~--L---L--~-~~
0.15
0.30
(f) 8, (10-')
0.45
Fig. 4-2 The measured ductile da mage of 6 typical metals
In subsection 4.2.2, Lemaitre's formulation for damage growth evolution was presented along with his choice for
4.4 Damage Plastic Criteria for Numerical Analysis
157
investigation, since as stated before that Lemaitre's model in the one dimensional case seems to yield comparable results with experimental values (shown in Fig.4-2), it was decided to adopt a similar but a slightly different form for &, such that it will satisfy the formulation presented in Eqs.(4-24) to (4-42). In the general case, the damage-plastic potential function G can be assumed to have the form as
( _Y )So+l +F({CJ},D, R)
S G({CJ} , D,y,R)=ooH('Yf;-Ed)-a- -S So
+1
a
(4-92)
where a can be defined as a material constant, which characterizes the stability of damage growth in a material and can be called a Sensitive Coefficient of Damage Growth. If 00=0 then damage cannot grow in this material at all. If a has a small value, the damage growth in this material is stable and, if a has a high value then the damage growth in this material is unstable. As expected, this model can be applied to a very wide range of damage problems. a should have a small value corresponding to stable damage growth for kinetic damage problems, and a should have a very high value corresponding to unstable damage growth. Substituting Eq.(3-96) into Eq.(4-92), for model A, we have
dG _ dP _ -ooH 2 dY - dY hfc
_
E
- -ooH 2 hfc
_
E d)
A
J
dG _ dP _ -ooH 2 dY - dY hfc A
( (
22 )
CJeqfc 2ESa(1- D)2 geq (1 _ D)2
_
E d)
)
So
geq (1 _ D)3
(
So
)
(4-93a)
So
(4-93b)
where the factor geq is defined by 2 f2 CJeq c geq = 2ESa
(4-94)
4.4.2 Damage-Plastic Yield Function
According to classical plasticity theory, the yield criterion determines the stress level at which plastic deformation begins. The damage plastic yield criterion can also be defined in a similar manner such that the yield condition determines the effective (net) stress level at which plastic deformation begins. This means that it is only necessary to replace the Cauchy stresses in the standard yield function by the effective stresses. The damage plastic yield function can be rewritten in a general form as
158
4 Isotropic Elasto-Plastic Damage Mechanics
F({O"} , Q,R) = F({O"*},R) = 0
(4-95a)
j({O"}, Q) = j({O"* }) = R('y)
(4-95b)
or
where j is a function to be used to determine the effective stress level at which the plastic deformation begins. R('y) is the hardening function associated with the accumulative hardening parameter ,. Commonly, the hardening rule can be considered as the power rule (4-96) The damage yield function can conveniently be expressed in the form of stress invariants as j(I~, J~ ,
J3) = R('y)
(4-97)
where (4-98)
(4-99)
(4-100)
For numerical computations, it is convenient to rewrite the yield function in terms of alternative stress invariants. The present formulation is modified based on Nayak and Zienkiewicz [4-29] since its main advantage is that it permits the computer coding of the yield function and the flow rule in a general form and necessitates only the specification of three constants for any individual criterion, as presented in [4-29]. The effective principal stress vector can be given by summation of the effective deviatoric principal stress vector and the effective mean hydrostatic stress vector [4-30] as
O"l} = __ 2(J* )~ { Sin(~* - 2;)} J* {I} sm 8* + -.!.. 1 {0"2 0"3 J3 sin (8* + 7) 3 1 2_
where 0"1' > 0"2 > 0"3 and to the Lode angle.
-'IT
/6
~
8*
~
'IT
(4-101)
/6 . The term 8* is essentially similar
4.4 Damage Plastic Criteria for Numerical Analysis
159
4.4.3 Different Modeling of Damage Yield Criteria 4.4.3.1 Modification of Tresca Yield Criterion The Tresca yield criterion of isotropic damaged material in terms of effective stresses is
F =
~ (J;) ~
[sin
(8*+ 2;) - sin (8*+ ~)] - R ("() = 0
(4-102)
or expanding, we have 1
F = 2(J;)2 cos
8* - R("() = 0
(4-103)
Substituting Eqs.(4-99) and (4-100) into Eq.(4-103), the modified Tresca yield criterion in t erms of invariants of deviatoric Cauchy stress is represented as
[1
F = 2J221 cos "3 arcsin
( 3V3h)] - (l - Sl)R("() = O -
2J2~
(4-104)
4.4.3.2 Modification of von Mises Yield Criterion The von Mises yield criterion of isotropic damaged material in terms of effective stress is 1
F = (3J;)2 - R("() = 0
(4-105)
Substituting Eq.( 4-99) into Eq.( 4-105), the modified von Mises yield criterion in t erms of the invariant of deviatoric Cauchy stress is represented as (4-106) 4.4.3.3 Modification of Mohr-Coulomb Yield Criterion The Mohr-Coulomb yield criterion of isotropic damaged material is a generalization of Coulomb friction failure law by introducing the effective shearing stress T * and the effective normal stress O"~ on the friction failure surface as T*
= c-
O"~
t an 'P
(4-107)
where c is the cohesion and 'P is the angle of internal friction. Eq.(4-107) can be rewritten in terms of effective principal stress as F
= (O"r - 0"i3 ) - 2ccos 'P + (O"~ + 0"i3 ) sin 'P = 0
Substituting Eq.(4-101) into Eq.(4-108) , we have
(4-108)
160
4 Isotropic Elasto-Plastic Damage Mechanics
. cp + (J*) F = :31 J*1 sm 2 12
COS B* -
(
1 sm . B*· J3 sm cp )
-
C cos
cp = 0
(4-109)
Substituting Eqs.(4-99) and (4-100) into Eq.(4-103), the modified Tresca yield criterion in terms of invariants of deviatoric Cauchy stress is represented as F =
~J~ sin cp+(h)~
( COSB* -
~ sinB* sincp)
-c(1-D) coscp = 0 (4-110)
where . ( - ----y3J3h) B* =:31 arcsm 2J22
(4-111)
The cohesion c can be equivalently expressed by the hardening rule R( ')') [4-30] as
Rh) c= - -
(4-112)
cos cp
and when ,),=0, it gives RI"'I=o = R o, and cl"'l=o = Co = Ro/coscp, we can obtain from Eq.(4-96) C
k 1 = Co + __ ')'m
(4-113)
cos cp
4.4.3.4 Modification of Drucker-Prager Yield Criterion The influence of a hydrostatic stress component on yielding was introduced by inclusion of an additional term in von Mises expression to give F
=
(3oJ~
1
+ (J~p
- Rh) = 0
(4-114)
This yield surface has the form of a circular cone. In order to make the Drucker-Prager criterion with the inner or outer apices of the Mohr-Coulomb hexagon at any section, it can be shown that (30 =
Rh) =
2 sincp
(4-115)
6ccos cp
(4-116)
J3(3 ± sin cp) J3(3 ± cos cp)
where "+"for inner apex, "- " for outer apex. Substituting Eqs.(4-115) and (4-116) into Eq.(4-114), it gives F =
2 sin cp
J3 (3 ± sin cp)
J~ + (J~) ~ _
6c cos cp
J3 (3 ± cos cp)
= 0
(4-117)
4.4 Damage Plastic Criteria for Numerical Analysis
161
Substituting Eqs.(4-98) and (4-99) into Eq.(4-117), the modified DruckerPrager criterion3 in terms of invariants of the Cauchy stress deviator is represented as F =
2 sin 'P h v3 (3 ± sin 'P)
+ (J2)~
-
6ccos'P (1 - D) = 0 v3 (3 ± cos 'P)
(4-118)
where the cohesion C can also be equivalently expressed by the hardening rule R(r) [4-30] as C= v3(3 ± sin 'P)R(r) 6 cos 'P
(4-119)
and whewy=O, it gives R I')'=o = Ro , and 4'1=0 = Co = v3(3±sin 'P)Ro/(6cos'P) , we can obtain C = Co
+ v3(3 ±
sin 'P) k .1. "(m 6 cos 'P
(4-120)
4.4.4 Expression for Numerical Computation 4.4.4.1 Basic Expressions for Three-Dimensional Problems For the purposes of numerical computation, it is required to express the above formulation in the following form For the purposes of numerical computation, it is required to express the above formulation in the following form
dF {b} = d{a}
(4-121)
for model A,
{d* } = [D*]
d~~}
= (1 - D) [D] {b} = (1 - D) {d}
(4-122a)
for model B,
{d* } = (1 - D)2{d}
(4-122b)
dF B = dD
(4-123)
A
A=
dFdRdF dR d"( dR
(4-124)
where (4-125a)
162
4 Isotropic Elasto-Plastic Damage Mechanics
(4-125b)
{d}T = {dl,d2 ,d3, d4,d5,d6}
(4-125c)
The vector {b} can be written as 1
{b} =
ClF Clh Clh Cl{o-}
+
ClF ClJ22 ") ~ Cl{o-} oJ2
ClF ClB*
+ ClB* Cl{o-}
(4-126)
Differentiating Eq.(4-111) with respect to {o-}, it gives
ClB* _ _ J3 Cl{o-} 2 cos 3B*
[J.... Clh
_ 3h
J2~ Cl{o-}
]',1
ClJ2~ 1
Cl{o-}
(4-127)
Substituting Eq.(4-1 27) into Eq.(4-1 26) and using Eq.(4-111) , we can then rewrite the vector in the form of (4-128) where
dI1 T {al} = Cl{o-} = {l , l,l,O,O, O}
(4-129a)
(4-129b)
Clh
{a3} = Cl{o-}
= { (SyS Z - o-;z +
~2) , (S zSx -
o-;x
+ ~2),
(S XSy _ o-;y
+ ~2),
= 2 (o- zx o-xy - Syo-y z ) , 2 (o-xy o-yz - SXO-ZX), 2 (o-y zo-zx _ Szo-xy) } T (4-129c) and ClF
C1 C _ ClF 2ClJ22
= Clh
tan3B* ClF
---r - --l-ClB* J 22
(4-130a) (4-130b)
4.4 Damage Plastic Criteria for Numerical Analysis
G3 = -
V3 2 cos 38*
1 dF 1. d8* J 22
163
(4-130c)
--
Only the constants G l , G2 and G3 are then necessary to define the yield surface. Thus, we can achieve simplicity in programming as only these three constants have to be varied from one yield surface to another. The constants G l , G2 and G3 are given in Table 4-1 for four yield criteria, and if necessary other yield functions can also be expressed in similar forms. Table 4-1 Constants defining the yield surface for numerical analysis Yield Criterion C1 C2 C3 V3sin6l* 2 cos 6l* (1 +tan 6l* tan 36l*) Tresca o h cos36l* von Mises o o V3 V3 sin 6l* + cos 6l* sin
The parameter A in Eq.(4-124) illustrates the influence of the hardening law of the elasto-plastic damaged material on the elasto-plastic matrix [D;p]. Considering the power hardening law given in Eq.(4-96) and substituting different yield functions into Eq.( 4-124), the value for A can be determined as follows (4-131a) where .1.. H ' = - 1 k "(=
(4-131b)
m "(
dF
The derivatives of dD for the four yield criteria mentioned above can be easily obtained from Eqs.(4-104) , (4-106), (4-110) and (4-118) respectively: (1) For the Tresca yield criterion and von Mises yield criterion
dF
B = dD = R("() = Ro A
1
+ k"(-;;;
(4-132)
(2) For the Mohr-Coulomb yield criterion A
B
=
Co
cos
+ k"(-;;; 1
(4-133)
164
4 Isotropic Elasto-Plastic Damage Mechanics
(3) For the Drucker-Prager yield criterion
B'
=
6ccost.p y3(3 ± cos t.p )
+ k "(=l
(4-134)
4.4.4.2 Basic Expressions for Two-Dimensional Problems For two-dimensional problems, the general expressions derived so far can be reduced by deleting the stress (and strain) components, which vanish under the conditions of plane stress, plane strain or axial symmetry. Note that components corresponding to the coordinate independent directions have been included for the plane stress and strain cases. These terms will be excluded for element stiffness formulation and only the first 3x3 portion indicated will be employed. By eliminating the appropriate stress terms the developed expression can be readily modified. The vector {b} becomes (4-135) with x, y and z being replaced by r, z and e respectively for the case of uniaxial symmetry. The specific form of the vector {b} is still given by Eq.(4-128) but in this case it gives by form (4-136a) (4-136b)
{a3} = { (SyS Z +
~2) ,(S zSx + ~2) ,-2s z(Jxy, (S XSY _ (J;y + ~2) }TS
(4-136c) and the deviatoric stress invariants become, from Eqs.( 4-99) and (4-100) (4-137) (4-138) The vector {d} employed in Eq.(4-122) can be expressed for plane strain and axial symmetry as
,
Ml = Ev (b 1 + b2 + b4 ) (1 - v)(1 - 2v)
(4-139)
4.4 Damage Plastic Criteria for Numerical Analysis
165
For plane stress, we have
(4-140)
4.4.4.3 Formulations for Numerical Computation
dF
Using the expressions for {b} = d{a} ' {d} = [D]{b},
dF dD' H
B
A
dFdRdF dR d"( dR and Eq. (4-93), the formulations required can be expressed for both models A and B as follows. Corresponding to the group of Eqs.( 4-84)rv( 4-87), we have
[D;L = H(F) [{d}{d}T]
x
+ 2aHbf~ -Cd ) [{a}{d}T] ( (1 - D)
g eq
H' + {b} T{d} _aHbf~ -cd ) (B _ 2{b}T{a}) ( (1 - D)
(1 - D)
(1 - D)
)8 0
(1 _ D)2
8
)
g eq
0
(1 _ D)2 (4-141a)
[D;lB = H (F)
+ 4aH("(f~ -Cd) [{a}{d}T] C1~e~)3 ro H' + {b}T {d} _ aH ("(f~ - Cd) (B _ 2{b}T {a}) ( )8 (1 _ D)2 [{d}{d}T]
x--------------------~~----=_~~----~--
(1 - D)
(1 - D)
g eq
0
(1 - D)3
(4-141b)
166
4 Isotropic Elasto-Plastic Damage Mechanics
(4-142a)
dD A = H(F)
dD B = H (F) aH(rf; -c d) (I - D) (
g eq
3) 8 {d}T{dc} 0
(1 - D)
x ------------------~----~~~----~~
)(13 _ 2 {b}T {O-})(
H' + {b} T {d} _a H(rf; -c d (1 - D)
(1 - D)
g eq
(1 _ D)3
)8 0
(4-143b)
d
,A= H (F) {df {dc}
x----------------~~~--------------~
H'
+ {b}T {d}
_ aH (rf; - Cd ) (1 - D)
(13 _ 2{b}T {O-}) (1 - D)
(
g eq
(1 _ D)2
)
0
8
(4-144a)
d
,B = H (F)
4.4 Damage Plastic Criteria for Numerical Analysis
167
(1 - D){d}T{dc }
x --------------~--~~~~--~~----~
H' + {b}T {d} _a Hbi; -cd )(iJ _ 2{b}T{O-})( g eq (1 - D) (1 - D) (1 _ D)3
)8 0
(4-144b)
(4-145a)
(4-145b)
(4-146a)
aH dDB
= H (F)
bi; - Cd)
(1 - D)
) 8
g eq
(
(1 - D)3 2
H' _ aH Cdc (1 - D)
cJ iJ (
0
{b} T { do-} 80
g eq
)
g eq
)
(1 _ D) 3
(4-146b)
{b} T {dcr} d
rA
= H (F)
(1 - D)
H' _ aH (2 ric - Cd ) iJ (1 - D)
(
(1 _ D)2
(4-147a) 8
0
168
4 Isotropic Elasto-Plastic Damage Mechanics
{b}T {da} d
rE
= H (F)
(1 - D)
H' _
ooH (2 r i c -Ed ) 13 (
(1 - D)
geq
)
(4-147b) SO
(1 _ D) 3
4.5 Shakedown Upper Bound Model of Elasto-Plastic Damage 4.5.1 Simplified Damage Constitutive Model Let a three-dimensional (3-D) elasto-plastic body, occupying the volume V surrounded by the surface S, be subjected to m-parameter varying loads 6P1 , 6P2 , ... , ~mPm' in which Pa. and ~a. (a = 1,2,···, m) are the oo-th basic load and its load factor, respectively. The load factors change with time in the given load domain R in the m-dimensional space. The strain rate tensor iij' is decomposed into a purely elastic part iij and a purely plastic part ifj'
{tij} = {i~j }
+ {if)
(4-148)
The elastic strain rates are defined by (4-149) in which A ijkl , denotes the fourth-order tensor of elastic properties with respect to rate. The simplified yield condition of material can be written as
F(aij) (; 0
(4-150)
Then the plastic strain rates can be obtained from the yield surface and its associated flow rule by (4-151) in which ;\ is the plastic multiplier. Furthermore, the material is assumed to obey Hill's principle of maximum plastic work (4-152) where, {(Tij } is an arbitrary stress state satisfying the yield condition Eq. (4150). Similarly to the general continuum damage model (CDM) in References [4-19, 4-21], the evolution of damage can be assumed to be related to the
4.5 Shakedown Upper Bound Model of Elasto-Plastic Damage
169
plastic strains. For example, Lemaitre and Chaboche's experimental results showed that the damage varied linearly with the effective plastic strain [4-31 , 4-19]. In a more general form, the damage evolution law can be assumed to be written in the following form (4-153) where c s (= (J s / E) denoting the elastic strain corresponding to the yield stress (J s; the dimensionless two-order tensor components {Cij } are material constants (or functions of plastic strains). In this section, the influences of damage on elastic moduli are not considered. The material behaves like an elastic perfectly-plastic one before the damage [l reaches its critical value [lc (0.2 < [lc < 0.8 for metals [4-19]) , and ruptures suddenly once [l = [lc . So a simplified CDM for elasto-plastic materials is adopted here. Take the case of uniaxial tension as an illustration. Fig.4-3(a) shows the experimental stress-strain curve of low carbon steel.
B
A
C
G H I>
(a)
I>
(b)
Fig. 4-3 The stress-strain curves under uniaxial tension, (a) the experimental curve; (b) two simplified curves, OABC and OABGH
The elastic perfectly-plastic stress-strain curve in the classical shakedown theory is shown as OABC in Fig.4-3(b). The simplified curve in the continuum damage model is shown here as OABGH, in which the damage at point B is equal to [lc . 4.5.2 Upper Bound on Damage of Structures
Consider a point Xo in the 3-D elastic-plastic body, and define the local averaged damage at time T and this point by (4-154)
170
4 Isotropic Elasto-Plastic Damage Mechanics
in which Vo is a prescribed volume element around fictitious stress field
Xo.
Choose the following
for {x} EVo
(4-155)
for {x} E V - Vo with {G ij } being a two-order tensor of material constants written in a vector form, and Geq =( {Gij V {Gij }) 1/2 is an equivalent value of this. Choose a timeindependent residual stress field {gij } satisfying the following inequality for any point on the structure (4-156) From Eq.(4-152), we have (4-157) So from Eqs.(4-154), (4-155) and (4-157), the following inequality holds
(4-158)
The actual stresses in the structure can be decomposed into (4-159) in which {crij } denote the stresses corresponding to the applied loads in a completely elastic structure, {cr ij } denote the actual residual stresses. Then Eq.(4-158) can be rewritten as (4-160) where
f f ({crrj } - {gij }) T {ifj }dVdt, W = f f {crfj }T {ifj }dVdt T
WI
=
T
2
ov
The residual strain rate tensor {irj ing two parts
0 }
v
(4-161)
is assumed to be composed of the follow-
(4-162)
4.5 Shakedown Upper Bound Model of Elasto-Plastic Damage
171
Then, the first integration in Eq.(4-161) is recast as
T
T
f f({a rj } - {gij}) T{irj}dVdt - f f({a rj} - {gij}) T [A ijkl ] {6"kd dVdt
o
V
0 V
(4-163) Here {aij} - {gij } is a self-equilibrated stress field and is a kinem atically compatible strain field. Hence, by using the virtual work principle, the first integral in Eq.(4-163) is equal to zero [4-32]. Then, we have
WI
=
J o
f ({arj } - {gij}f [Aijkl ]:t({aL} - {gkl})dVdt
V
(4-164)
Based on the static shakedown theorem [4-33 , 4-32]' a positive factor m > 1 and a self-equilibrated residual stress field exist for a structure at shakedown such that the following inequality
F (m{a fj } + {aU}) ~ 0
(4-165)
holds for any time t and throughout V. Then from Eq.(4-152),
({ aij } - m{ afj } - {arn
f
{ifj } ~ 0
(4-166)
By substituting Eq.(4-166) into Eq.(4-161), we obtain
W2
~ m~1
Jf o V
({arj } - {arn) T Ufj}dVdt
(4-167)
Using the virtual work principle and taking account of Eq.(4-162), the following inequality is arrived at
W2
~
2 (m1_ 1) f {arn T [Aijkd {akl}dV
(4-168)
V
Thus, from Eqs.(4-160), (4-164) and (4-167) , the upper bound on the damage at point {xo} is obtained as
4 Isotropic Elasto-Plastic Damage Mechanics
172
(4-169) in which
[/* ({gij },{arn,m, {x o })
~;:Vo [[ {g,, }
2a
T
=
[A'Jkl] {gkl }dV + no
~
1[
1
{a;j} T [A'Jkl ] {amdV
(4-170) In order to judge whether the structure is safe, the following mathematical programming problem should be solved (4-171) subject to (4-172) (4-173) Hence, the condition of the safety of the structure at shakedown can be written as (4-174) If the above condition is satisfied, i. e. the damage throughout the elastoplastic structure at shakedown is lower than the critical damage value, then the structure is not only adaptive but also safe. Because Eq. (4-174) is based on the continuum damage model and the classical shakedown theory, it is more reasonable than the previous bounding techniques in references [4-34"-'36], especially for elasto-plastic structures with a high concentration of stresses.
4.6 Gradual Analysis of Double Scale Elasto-Plastic Damage Mechanics 4.6.1 Gradual Constitutive Relation Coupled with Double Scale Damage The elasto-plastic damage constitutive relationship to the exponential hardening rule is taken into account when carrying out the gradual analysis of the double scale damage model under monotonous loadingbringing forward and
4.6 Gradual Analysis of Double Scale Elasto-Plastic Damage Mechanics
173
verifying the scheme of two sub-areas, from which the solution of the gradual field with respect to some typical parameters is obtained. That provides a form of progress area from which we derive the theoretical formulation of cracks developing rate. If the stress state and the strain state are rewritten in the form of deviatoric {Sij}, {eij} and spherical components CT m , Cm as
{CTij} = ({CTij} - {6 ij }CTm ) + {6ij }CTm = {Sij} {Cij } = ({ Cij } -
+ {6 ij }CTm {6 ij }c m ) + {6 ij }c m = {e ij } + {6 ij }cm
(4-175)
From Eq.( 4-175) , the elastic strain energy per unit volume can be expressed as
f {CTij}T d{cij } M
W =
=
o
M
M
M
o
0
0
f {Sij + 6ij CTm }T d{ eij + 6ijCm }- f {S ij }T d{ eij } + 3 f CTmdcm
(4-176)
In the case of the double scale isotropic damage model, the constitutive relations coupled with double scale damage are presented (see section 3.7) by (4-177) Substituting Eq.(4-177) into Eq.(4-176), we have M
W =
f {eij }T d{e ij } + (1 -
M
DK )9K
o
f cmdcm
(4-178)
0
Introducing the equivalent strain Ceq = (2{eij }T {eij }/3)1/2, as well as (4-179) substitut ing it into Eq. (4-178) , the integration results in
W = 3(1 - DJL)Gc;q/2 + 9(1 - DK)K c'?n/2
(4-180)
aw
thus, from Y = - p aD ' Eqs.(4-176) and (4-180)we obtain
aw
2
aw
2
Yc
= - aDc = 3Gceq / 2
YK
= - aD K = 9Kcm/ 2
(4-181) (4-182)
174
4 Isotropic Elasto-Plastic Damage Mechanics
Similarly, introducing the equivalent stress (J' eq = [3{Sij}T {Sij } / 2]1/2 into Eqs.(4-177) and Ceq = [2{eij }T {eij }/3]1/2, we obtain
(J'eq = 3G(1 - ilp,)c eq
(4-183)
as well as from Eq. (4-177), we have
(J'm = 3K(1 - ilK )cm
(4-184)
Therefore, Eqs.(4-181) and (4-182) can be rewritten as Y. p, -
YK =
1 (J'2 6G(1 - ilp,)2 eq 1
2K(1 - ilK)
2(J'
2
m
(4-185) (4-186)
4.6.2 Damage Evolution Criterion Based on Double Scale of Damage In order to model the damage evolution rate, we need not only to set up the formulation of the damage driving force (damage strain energy release rate) Y, but also to establish the damage evolution criterion, which includes the initial damage evolution and subsequent damage growth. The double scale isotropic damage model may be a better scheme for studying these problems. Firstly, let us describe the initial damage evolution rule, using Yp,o and Y K0 to denote the initial values of Yp, and Y K respectively. The criterion of initial damage evolution can be expressed as (4-187) where Yp,o , Y Ko are components of damage driving forces when initial damage grows; ko is the material constant independent to Yp,o and Y Ko . 4>(Yp" Y K) is named the damage evolution function, and the initial damage evolution rule given by Eq.(4-187) can be plotted as a curve in the Yp, rv Y K coordinate systemwhich can be described as the initial damage evolution curve Co as shown in Fig.4-4. The region outside the curved triangle OA 1 A 2 circumfused by the initial damage evolution curve and two coordinates Yp, and Y K is the feasible region of damage growth. When the point (Yp" Y K ) is located in the feasible region, material starts to be damaged. The material constant ko can be considered as the threshold value of initial damage evolution, and can be determined through the simplest experiment , such as the purely shear test of YK = 0, then from Eq.(4-187) we may obtain (4-188)
4.6 Gradual Analysis of Double Scale Elasto-Plastic Damage Mechanics
175
Feasible region of damage growth
A, Initial damage evolution eurve Yktho
Y
o
Y, Y).llho
Fig. 4-4 Initial damage evolution curve
where, YJLtho is the threshold value of YJL in the initial damage evolution. In order to further study the subsequent damage evolution problems, we need to carry out the loading rule. Thus the situation shown in Fig.4-4 should be described first , i. e., when the end point of the damage strain energy release rate vector (damage drive force vector) {Y} = {YJL , YK } is restrained on the initial damage evolution curve Co, the increment {d Y} = { dYJL , dYK } should contain the following three conditions: CD {d Y} is towards the inside of the feasible region of damage growth; ® {d Y} is towards the outside of the feasible region of damage growth; ® {d Y} is located at the boundary of the feasible region of damage growth. The above three conditions are called loading, unloading and neutral variation of loading respectively; the unit vector n is along the outward normal at the point Co on the initial damage evolution curve towards the feasible region. Consequently, the above three conditions can be represented as
CD
p(YJL , YK) = k ,
{n}T{dY} >0
®
p(YJL , YK2 ) = k,
{n}T{dY}
®
p(YJL , YK) = k ,
{n} T {dY} = 0
(4-189)
In the case of neutral loading variation, we have dp
dP
dP
= dYJL dYJL + dYK dYK = 0
(4-190)
Employing the gradient vector VP for P , Eq.(4-190) becomes (4-191) Comparison of Eq.(4-189) to the third equation in Eq.(4-191) presents
176
4 Isotropic Elasto-Plastic Damage Mechanics
'UP
= ~n
(4-192)
and regarding Eq.(4-192) ,Eq.(4-189) can be rewritten as follows
CD
p(YJL , YK )
= k, {V'P}T{dY} > 0
®
P(YJL,YK)
= k,
(V'Pf{dY} < 0
®
p(YJL,YK )
= k,
(V'Pf{dY} = 0
(4-193)
Consequently, the subsequent damage evolution criterion should be taken into account. The mathematical form of this criterion can be assumed as (4-194) where the damage evolution function p(YJL, YK) = k is the same as that of the initial damage evolution,the threshold value k is the material function related to the damage dissipation work down Pn but independent of the ratio of YJL and YK . n
Pn
=
fo (YJLdDJL + YKdDK )
(4-195)
The subsequent damage evolution criterion expressed by Eq.(4-194) can also be plotted as a curve or group of curves in the coordinate system of YJL rv YK , which is named the subsequent damage evolution curve group C shown in Fig.4-5
B, Group curves of subsequent damage growth
A,
Co
C
Y",tb
Fig. 4-5 Curves of subsequent damage evolution
The material function k(Pn) can be considered as the threshold value of the subsequent damage evolution, which can be determined by the simplest experiment, such as a purely shear test. Therefore, from Eq.(4-194) we have
4.6 Gradual Analysis of Double Scale Elasto-Plastic Damage Mechanics
k (Pn)
= P (YILth, 0) = H (YILth)
177
(4-196)
In the condition of a purely shear test, it may further provide (see section 4.6.3) (4-197) Substituting Eq.(4-197) into Eq.(4-196) gives k(Pn)
= H [8(Pn) ]
(4-198)
4.6.3 Damage Evolution Equation- Time Type
For the multi-scale isotropic damage model, the damage evolution rate can also be considered as a vector form of
dDK}T
{ dD} = {dDIL dt dt ' dt
(4-199)
in which the direction of the damage evolution rate vector should be determined first. Based on the second thermodynamics law, we have (4-200) where {YIL O' YKo } is an initial vector independent of time. The end of the vector is located on the boundary or outside the damage evolution region as shown in Fig.4-6. Based on Eq.(4-200), using the reduction to absurdity we may conclude:
{Y-Yo}
\--~.------Y-Yo
YM
Fig. 4-6 Direction of damage evolution rate vector
178
4 Isotropic Elasto-Plastic Damage Mechanics
CD Both curves of initial and subsequent damage evolution are protruding curves; ® The damage evolution rate vector corresponding to the point (YIL , YK ) on the damage evolution curve has the same direction to the outward normal at that point. The above two conclusions are illustrated in Fig.4-6. According to the conclusion ® and Eq.(4-192), we have (4-201 )
(4-202) and that can be used to determine the value of the damage evolution rate. Assuming
_ h d<1> 11 dt
(4-203)
then Eq.(4-202) can be rewritten as
= h{ d<1> d<1> d<1> d<1>}T
{ dillL dilK}T dt ' dt
(4-204)
dYIL dt ' dYK dt
Based on the subsequent damage evolution criterion Eq.(4-194), we have
d<1> = dk (<1>n) d<1>n = k' (<1> ) d<1>n = k' (<1> ) dt
d<1>n
dt
n
dt
n
(Y
IL
dillL dt
+Y
dilK) K dt (4-205)
Substituting Eq.(4-205) into Eq.(4-204) gives
{ dillL dilK}T dt ' dt
= hk' (<1> ) n
(Y
IL
dillL dt
+
Y dilK) {d<1> K dt
d<1>}T dYIL ' dYK
(4-206)
With both sides of the above equation multiplied by {YIL , YK}, we have
Y IL
dillL dt
+
Y dilK K dt
= hk' (<1> ) n
(Y
IL
d<1> dYIL
+
Y d<1» K dYK
(Y
IL
dillL dt
+
Y dilK)
K dt (4-207)
and considering (4-208) Eq. (4-207) becomes
4.6 Gradual Analysis of Double Scale Elasto-Plastic Damage Mechanics
, (dtP hk (tPn) YJL dYJL
dtP ) + YK dY K =
1
179
(4-209)
Thus, the function to be determined is obtained as follows 1
h =, (dtP k (tPn) YJL dYJL
dtP) + Yk dYk
(4-210)
Substituting Eq.(4-21O) back into Eq.(4-204), the component expressions of the damage evolution rate can be determined as
dtP dtP T dtP {dYJL ' dYK } ill
{ dSlJL dSlK}T dt ' dt
,
( dtP k (tPn) dYJL YJL
dtP) + dY K YK
(4-211)
Moreover, when tP is the nth order homogeneous function of YJL and YK, it gives
dtP dYJL YJL
dtP
+ dYK Y K = ntP
(4-212)
Then Eq.(4-211) can be simplified as
dtP
{ dSlJL dSlK} T dt ' dt
dtP T dtP
{~,aY;} ill ntPk' (tPn)
(4-213)
Usually, the damage evolution function can be expressed by damage drive forces YJL and YK as the following homogeneous function
tP (Y. Y ) = _P_ (ym- l 1"
K
m
+1
I'
+ ,.,;yKm- 1)
(4-214)
where, p, m and,.,; are material constants to be determined by the following described experimental method as (4-215)
dtP _ dtP dYJL dtP dYK _ (ym dYJL ym dYK ) dt - dYJL dt + dYK dt - P I' dt +,.,; K dt
(4-216)
The function k(tPn) represents the mechanical behavior of materials and is not related to the ratio of YJL and YK ,w hich can be determined by the purely shear test. In this case it is
180
4 Isotropic Elasto-Plastic Damage Mechanics
nIL
nK
fo Yllthdnll = f YKthdnK
Pn =
(4-217)
0
where Yilt h is the threshold value of the subsequent damage evolution in the case of the purely shear test, and can be determined by Eq.(4-185) as
1)=
CT;qth (
Y ilth
= 6G
1 - nil
2
Y ilth o
(1) 1 - nil
2
(4-218)
where CTeqth is the threshold value of the material equivalent stress in the case of the purely shear test;whereas, Yllth O' is the threshold value of Yll during the initial damage evolution in the case of the purely shear t est. It is evident that (4-219) Substituting Eq.(4-218) into Eq.(4-217) gives
Pn =
Yilt h o
(1 _1nil - 1)
(4-220)
Expunction of (I - nil) from Eqs.(4-218) and (4-220), one gives
Yilth
=
Yilth o [
1+
(~~J 2]
(4-221 )
From Eqs.(4-196) and (4-214), we have
k (p ) = _P_ym+l n m + 1 Ilth
(4-222)
and substituting Eq.(4-221) into Eq.(4-222), the function k(Pn) has the form as follows: (4-223) Since the function k(Pn) represents the mechanical behavior of materials, Eq.(4-223) can be used in the general case of a non-purely shear t est. Thus n IL
Pn =
nK
fo Ylldnll + f YKdnK
(4-224)
0
YIlO and YK 0 are used to present the coordinate of the point on the initial damage evolution curve, which should satisfy Eq.(4-187) as
(4-225)
4.6 Gradual Analysis of Double Scale Elasto-Plastic Damage Mechanics
181
Regarding Eq.(4-214), the above equation becomes
_P_ (ym+ l m + 1 1"0
+ ,.,;ym+l) = k Ko
0
(4-226)
in which (4-227) where O"eqOand O"mO are the equivalent stress and the mean stress respectively during initial damage evolution in the case of the non-purely shear test, i.e. the threshold value. From Eq. (4-226) it can be seen that the quantity of 0" eqO and 0" mO relates to their ratio. Substituting Eq.(4-224) into Eq.(4-223) one can get the result that k(iJ>n) is a function of damage variables.
4.6.4 Basic Equations and Boundary Conditions for Solving Problems (1) Geometrical equations of deformation Under the condition of small deformation, this type equation is similar to that of classical solid mechanics as
{G } = tJ
~ (dUi + dUj) dXj
2
dXi
(4-228)
where {ud and {Gij } are the displacement tensor and the strain tensor written in the form of vectors. (2) Constitutive relationship Different from classical solid mechanics, the constitutive relationship in damage mechanics should involve the damage coupled effects. In the case of the double scale isotropic damage model, the stress tensor {O"ij } can be expressed according to Eqs.( 4-175) to (4-180) as
{O"ij } = 2G(1 - ill") ( {Gij } - {6ij }{ 6kz} T {6kz} /3 + K(l - il K ){ 6ij}{ 6kz} T {Gkz} (4-229) where ill" and ilK are damage states of the shear elastic modulus G and the bulk elastic modulus K respectively. (3) Equilibrium equations Under the condition of small deformation , this type equation is similar to that of classical solid mechanics as
d{O"ij } d{ Xj }
+ {B} = 0
where {Bd is the body force vector. (4) Displacement boundary condition
,
(4-230)
182
4 Isotropic Elasto-Plastic Damage Mechanics
{ud lsu = {1!i}(on Su)
(4-231)
where 1!i is the component of {ud given on the boundary SUo (5) Static force boundary condition (4-232) where T i is the component of the surface force vector given on the boundary ST ; {lj} is the direction cosines vector of the outward normal on the boundary ST.
It should be pointed out that since the damage field is employed in damage mechanics such as the damage field of rlJ.L and rl K , we need to set up an additional equation of damage evolution. (6) Damage evolution equation Taking the case of the minimum stress being less than the threshold value it goves following: Substituting Eqs(4-214) , (4-215) and (4-216) into Eq.(4-213) , the damage evolution equation can be modeled as
{ drlJ.L drlK}T dt ' dt
{pYJ.Lm , pr.;Yl(}T p (YJ.LmyJ.L
+ r.;Yl(YK)
n<1>k' (<1> n)
(4-233)
or in the form of components
drlJ.L dt drlK dt
p2YJ.Lm (YJ.LmyJ.L
+ r.;Yl(YK)
(4-234)
n<1>k' (<1> n)
p2r.;Yl( (YJ.LmyJ.L
+ r.;Yl(YK)
(4-235)
n<1>k' (<1>n)
where k'(<1>n) can be det ermined from Eq.(4-223) as
k' (<1> ) = dk (<1> n) = 2pym- 1 [1 n dfF.. J.Ltho '¥n Regarding Eq.(4-208), tPn = YJ.LsiJ.L <1>n =
YJ.LthO
+ ( y.<1> n
)
J.Lth o
2]
m <1>
n
(4-236)
+ YKsi K and
(1 _1rlJ.L - 1) , k (<1>n) =
m:
1 YJ.L":,":l
(4-237)
Eq.(4-236) can be rewritten as (4-238a)
4.7 Analysis of Coupled Isotropic Damage and Fracture Mecha nics I
k (
=
m
2pYMt h o
[1 - 2flM + 2fl~] m ( (1 _ flM)2
flM ) 1 - flM
183
(4-238b)
Substituting Eq.(4-238) and
P
m +1
(m + 1) 2n
dflK
(m + 1)
dt
2n
(1 - flM) 2m+l Y;' (yMm YM+ "'YK'YK ) m- 1 + "'YlF- 1 ) flM(l - 2flM + 2fl~) m YM~ho (yM
"'YK'
(yMmYM+ "'YK'YK ) m- 1 + "'YlF- 1 ) flM(l - 2flM + 2fl~)m YM~ho (yM (1 - flM) 2m +l
(4-239)
(4-240)
Solving these first order non-linear ordinary differential equations Eqs. (4239) and (4-240) we can obtain the results of double scale isotropic damage evolution rates either theoretically or numerically. In Eqs.(4-239) and (4-240) YM, YK and YMth and YMth o are determined from Eqs.(4-185) and (4-186) by 1 Y. = (J"2 YK M 6G (1 _ flM)2 eq,
=
1
2K (1 _
fl K
)
2(J"
2
m
YMth and YMtho can be det ermined by
YMth =
1 2 [ -----c; 1 +( _ fl 6 1
) 2]
(J" eqth
- 1 Mth
2
an
(J"eqth d Y. MthO = 6G
(4-241)
The above studies belong to the theoretical category of macro-damage mechanics, which has been widely applied in practical engineering problems.
4.7 Analysis of Coupled Isotropic Damage and Fracture Mechanics 4.7.1 Gradual Analysis for Developing Crack under Monotonous Loading 4.7.1.1 Summarize of Damage and Fracture Combination Analysis
The earliest attempt to combine strange defects and distributional defects (i.e. a way to combine fracture mechanics and continuum damage mechanics) was presented by J anson and Hult [4-37], in which they first discussed the simplest
184
4 Isotropic Elasto-Plastic Damage Mechanics
problem-the influence of damage on the tension strength to illustrate the phenomenon where the actual fracture stress is always less than the ideal fracture stress when damage happens within materials. Kachanov [4-21] and Alfaiate et al. [4-38] suggested that the invariant J *integral (in fracture mechanics) can be used to describe the damage dissipative criterion of fracture in the problems of crack growth. Bui and Ehrlacher [4-39] also obtained a quasi-static determinate F. E. solution for the type-I crack in an elastic damaged medium. The results presented showed that the form of the front edge in the damage zone for the type-I crack is more blunt than that for the type-III crack. Based on the above results, Bui and Ehrlacher further discussed the problem of the invariable J-integral, and pointed out that the damage energy release rate Y should be discriminated from the fracture energy release rate G. For an elasto-plastic damaged medium, when C R ---+ 00, h ---+ 0 thus G ---+ O. (that means a falsehood G = 0 presented by Rice [4-40] for a perfect plastic medium can also be obtained). Janson and Hult [4-37] considered that there exists a narrow plastic damage zone along the extended line of the crack in Dugdale's crack model; and assumed that in the narrow plastic damage zone the effective tension stress 0" *, which is perpendicular to the direction of crack (i. e.x direction), keeps a constant value (yield stress of material 0" s). They used the definitions of logarithmic damage presented to show that the effective stress within the narrow plastic damage zone has power-strangeness with a damage parameter [2 as 0" *
= O"ye -S!
Ref. [4-39] studied the rule of a dynamical crack developing equation for the type-III crack model in an elastic and elasto-plastic damaged medium, and obtained an analytical solution. For the elastic damaged medium, using conformal mapping they obtained a solution as shown in Fig.4-7 and Fig.48, where Fig.4-7(a) illustrates the form of the damage zone, and Fig.4-7(b) illustrates the components of shear stress corresponding to the point of the boundary of the damage zone. The undamaged zone in Fig.4-8(a) is mapped from the inside area bounded by the curve shown in Fig.4-7(b). The variation of the path-integral J with the width of the contour for a different model is presented in Fig.4-8(b); the different zones of solution around the crack-tip are illustrated in Fig.4-8(a). An explicit solution of the problem for the quasistatic damaged and plastic zone near the crack in an elasto-plastic medium under anti-plane shear is shown in Fig.4-9. Compared to the static crack field controlled by the traditional stress density factor and the conversation integration,the developing elasto-plastic crack field under monotonous loading has many different characteristics. The reasons leading to these differences are: (1) there is a mechanism of damage evolution in the developing elasto-plastic crack field; (2) The gradual field of developing elasto-plastic cracks may exist in a steady settled condition or unsteady condition. Although some researches studied the elasto-plastic crack developing under monotonous loading [4-37'"'-'4-39], they did not employ any
4.7 Analysis of Coupled Isotropic Damage and Fracture Mechanics
X,
185
O"lI
b
c 1-_ _ _ _--4.=a__O"_]_I_13 c' 0""
b'
(1
V" . -.! -(3' ) '
Fig. 4-7 Steady-state moving damaged zone with the velocity V, the damage front is BB' . (a) Illustration of damaged zone around a crack; (b) Complex mapping to t-plane t = 0'32/ f3 + iO'31 wak"e" zone
Active plastic zone II
Integral J
~~~~~~~~~~?'~------- 1- ·
, ,, I I
<>::'
G G
F Ee D ----- ~ -----~-~-~-~----~ ,
B
"':, ,, I
..."..................................04-........-"""""'-- ______ -'- . I
I
I
I
Damage zone Z P~th r
A 2h
2R
Width
(b)
(a)
Fig. 4-8 Variation of the path-integral J with the width of the contour, for d ifferent models, elasto-plastic damage OABCD, elastic-damage OAED, crack in perfect plasticity BCD, crack in elasticity OFD, the characteristic values are C (fracture energy rate) and C ' (energy-release rate) (a) Damaged zone and mapped area; (b) Path-integral J Cusp cycloid
Damage zone Z
Curly cycloid
Fig. 4-9 The quasi-static damage and plastic zone near a crack in the elasto-plastic medium
186
4 Isotropic Elasto-Plastic Damage Mechanics
concepts of the damage, and divided the gradual field into too complex a su b-area (the maximum divisions are five). The elasto-plastic damage constitutive relationship to the exponential hardening rule is taken into account when carrying out the gradual analysis of the developing crack field with the type-I crack under monotonous loading, bringing forward and verifying the scheme of two sub-areas, from which the solution of the gradual field with respect to some typical parameters is obtained. That provides a form of progress area from which we derive the theoretical formulation of the crack developing rate.
4.7.1.2 Damage Evolution Model of Gradual Field It is pointed out in [4-41 ] that under monotonous loading the area not far from the crack tip can still be considered mainly to be in a proportional loading state. Therefore, the global quantity theory of plastic mechanics is still applicable in that area. According to this, the application of Lemaitre's strain equivalent principle can carry out Ramberg-Osgood 's elasto-plastic constitutive relationship involving the damage effects (4-242) where E and v are the elastic modulus and Poisson's ratio; band n are material constants; 6 ij is the Kronecker tensor and (4-243) Sij -_ O"ij -
6ijO"kk /
3,
O"e q -_
( 30"ijO"ij / 2 )1/2
where {O" ij} and {E ij } are the stress and strain tensors, 'IjJ (0 ~ 'IjJ ~ 1) is the continuity, which describes the area ratio between the remaining effective load bearing area of the damaged material and the initial full load bearing area of the original intact material. In the present problem, assuming {O"i j } with the strangeness at the crack tip (this assumption is collaborated in later results) and considering n > 1, the principal term in Eq.(4-242) is the non-linear one, whereas Eq.(4-242) in the area near the crack tip can be rewritten as (4-244) The damage evolution equation can adopt the following form [4-42] 'IjJ. = -d'IjJ = -cyPy.
dt
'
(.Y = -dY > 0)
dt
(4-245)
where c and p are material constantsthe damage thermodynamic drive force Y is expressed herein as the same as the strain energy release rate
4.7 Analysis of Coupled Isotropic Damage and Fracture Mechanics
y
=
~{(Jij}T [Cijkl ~- 2]{(Jkd = ~{(J:j}T[Cijkl]{(Jkl}
187
(4-246)
where [Cijkd is the flexibility tensor of undamaged materials.
4.7.2 Basic Equation of Gradual Field near Developing Crack 4.7.2.1 Compatibility Equation of D e formations in Gradual Fie ld Let us consider the gradual field of a developing crack of type-I under monotonous loading as shown in Fig.4-10 (in which the area with distributional points represents the damage zone). Assuming Airy's stress function is
Y
...... , . . . ...
...
... #
Q,- princ ip al region
(r ,8)
..
. ,,
...
\ '
x
a
Fig. 4-10 Illustration of regions in damage process
A=
a,·\+2 A( B)
(4-247)
then the stresses can be represented as follows:
(Jrr = a,A(jrr(B) (Jee = a,A(jee(B) (Jre = a,A(jre(B)
(4-248)
188
4 Isotropic Elasto-Plastic Damage Mechanics
d2 A
_
i7rr = (.\ + 2)A + dB2
i7ee = (.\ + 2)(.\ + l)A
(4-249)
dA
i7 r e = - (.\ + 1) dB
Consequently, using Eqs. (4-243) , (4-248) and (4-249), we give the divatoric stress as (4-250)
Srr(B) = zli7rr(B)-Z2i7ee(B),
see(B) = zli7ee(B)-z2i7rr(B),
sre(B) = i7re(B)
(4-251 ) where Zl = 2/3, Z2 = 1/3 are applicable for the plane stress state; Zl = z2=1/2 is applicable for the plane strain state. Substituting Eqs.(4-250) and (4-251) into Eq.(4-243) gives (4-252) where
{
(i7;r
+ i7~e - i7rr i7ee + 3i7;e) 1/2
[3 (i7 rr - i7ee)2
+ 3i7;el 1/ 2
(plane stress) (plane strain)
(4-253)
In the damage field , since near the crack tip the material is fully damaged , the continuity of which is zero, whereas far from the crack tip the damage is smaller and the continuity is better, we may therefore assume (4-254) in which JL > O. Using Eqs.(4-244), (4-250) , (4-252) and (4-254) ,the strain field can be obtained as
{
err = h
(~) nrn().. -/L)srr (B) , eee = b1 (~) nrn()..-/L)see (B)
ere = b1 (~) nrn()..-/L)sre (B)
(4-255)
(4-256) Further substituting Eq.(4-255) into the compatibility equation (4-257) we obtain
4.7 Analysis of Coupled Isotropic Damage and Fracture Mecha nics
el = - 2 (e + 1)
e2 = -e
}
189
(4-259)
e3 = e (e + 1) e = n (A - f-L) Eq.( 4-258) becomes a 4th order ordinary differential equation of involving eigenvalues of A and f-L.
A and 1j;
4.7.2.2 Compatibility Condition of Damage Evolution Now it is possible to discuss the gradual form of the damage evolution equation. From Eqs.(4-246), (4-248) and (4-254) we obtain y
=
~ (~rr2(A-{L)Y(B)
Y(B) =
(4-260)
~E{O'ij f[Cijkl 1P- 2]{O'kl}
y
Fixed element
,,
,,
, ,,
,,
, ,,
,,
, ,,
,,
,
,'''-- dB
B+dB x
a
da
Fig. 4-11 Geometrical relation in crack developing
Regarding t he geometrical relation in Fig.4-11, it is dr } ~e = ~ c~s B
- = -smB da
r
(r > > da)
(4-261 )
190
4 Isotropic Elasto-Plastic Damage Mechanics
as well as considering Eq.(4-260), we have
(4-262)
When [d(a/ ;3)2]/(oJ;3)2 »dalr, the area near the crack but a little way from the crack tip can still be mainly considered to be in a proportional loading state, and taking the principal term in Eq.(4-262) gives
~ r 2(A-IL) Y :t (~ ) 2
y=
(4-263)
Substituting Eqs.(4-260) and (4-263) into Eq.(4-245) gives
d1j; dt
= __ c
EP+l
(~)2Pr2(p+l)(A-IL) YP+1i.(~)2 [i.(~)2 > 0] (3 dt (3 dt (3
(4-264)
Considering the geometrical relation in Fig.4-11 and Eq. (4-254) , we can obtain d1j; da = [d(3 -d1j; = - r IL 1j;- + (3r IL - 1 (d~ - sine - fJ1j;- cos e )] -da dt
da dt
da
de
dt
(4-265)
According to the fact that the closer the point to the crack tip, the greater is the damage and the lower is the continuity, this property needs to keep a hold on the second term in Eq.(4-265) as
-d1j; = (3r IL - 1 (d~ - sin e - fJ1j;- cos e) -da de
ili
ili
(4-266)
which presents the strange property of cJ; when r ---+0 and fJ < 1. Comparing Eq.(4-264) to Eq.(4-266) for independence of terms including e, rand (al(3 ) respectively, may only give a set of compatibility conditions of damage evolution from each term as
d~ - sin
de
2 (p
- +1 e - fJ1j;- cos e = - YP
+ 1) (>. -
fJ)
= fJ - 1
(4-267) (4-268)
4.7 Analysis of Coupled Isotropic Damage and Fracture Mechanics
da 2c d(aj;3) = EP+l (3
P+l (a)2 73
191
(4-269)
where Eq.( 4-268) presents independence between ,\ and f.J,. Therefore Eqs.( 4268) and (4-267) consist of the problem of solving the eigen-functions A and 1[J as well as the eigenvalue f.J,. Eq.(4-269) will be used to determine the crack developing rate. 4.7.3 Boundary Condition and Solution Method of Studied Problem 4.7.3.1 Boundary Condition of Studied Problem Solving Eqs.(4-258) and (4-267) belongs to the boundary problem at the two end points (see B= O and B=7r). Because of the symmetry in the type-I crack field we have
dA(o) d 3 A(O) = d1[J (O) = 0 (4-270) dB3 dB dB Since the angle distribution function A(B) of Ariy's stress function mostly represents the mode of angle distribution, thus we can assume A(O) = 1
(4-271)
Using Eqs.(4-258) and (4-267) we can derive the following
-
7/J (0) =
II
(d f.J"
2 Ao) d21[J" (0) dB2 ' dB2 =
12
(d f.J"
2 Ao) dB2
(4-272)
d2A d2A(0) where dB20 represents dB2 . To save space, the particular form in Eq.( 4272) is no longer presented in detail. On the crack surface, one needs (4-273) (4-274) Since 1[J (0) > 0, and 1[J is gradually decreasing in the region from B= O to B=7r , it is possible to assume that 1[J decreases to zero at a certain angle Bd E (O , 7r). If this case happens, it means that the region [0, 7r] will be divided into two parts: where [0, Bd ] is named the damage developing region or the damage active region,whereas, [Bd , 7r] is named the full damaged region or the damage stop station (see Fig.4-10), which satisfies 1[J ;? 0 and 1[J = 0 correspondingly. Since the fully damaged medium cannot bear any stresses, in the fully damaged region it therefore always has
192
4 Isotropic Elasto-Plastic Damage Mechanics
(4-275) Obviously, Eqs.(4-273) and (4-274) are satisfied together. Next , the situation of the damage active region will be mostly discussed . According to the definition of ed and Eq.(4-275), the interfacial condition on both sides of e = ed can be obtained as follows
1jj(ed- ) = 1jj (ed+) = 0
}
i5"ee(ed+) = i5"ee(ed+) = 0, i5"re(ed- ) = i5"re(ed+) = 0
(4-276)
Applying Eq.( 4-249) and taking a limit, the above equation becomes (4-277) Since the deformation in the full damage region is undetermined (arbitrary), it is not necessary to add the deformational compatibility condition to the interfacial condition. Anyway,the properties of the full damaged region are determined, such as Eq.( 4-275); the control equations of the damage active region are Eqs.(4-258) and (42-267). The functions to be determined are A d2 A(O) and 'IjJ; the parameters to be determined are j.L , ~ and ed ; the boundary conditions are Eqs.(4-270), (4-271), (4-272) and (4-277). 4.7.3.2 Solving Algorithm of Studied Problem
The steps of the solution algorithm are listed as follows: (1) According to an arbitrarily given
j.L (j.L
d2A > 0) and de 20 ' using Eqs.(4-270), (4-271) and (4-
272) to integrate Eqs. (4-258) and (4-267) (it is possible to use the 4th order Runge-Kutta's method with varied steps), it may give a region as e* E [0, 7r] satisfying 1jj (e* ) = 0 (4-278) thus e* can be considered as a function of
_
(2) Since A(e* ) and
j.L
d2 A
and de 2o .
d2 A(e*) de 2 are determined at the same time when solving d2A
e* , thus they can be considered as a function of j.L and de 20 and expressed as A (e* ) = A [e* dA(e* ) =
de
~
de
(j.L,
[A (e* (
d:~o )] j.L,
d2Ao))] de 2
}
(4-279)
4.8 Verify Isotropic Damage Mechanics Model by Numerical Examples
193
d2 A dA(B*) obviously, dB2o , A (B*) and dB usually are not zero for any f-L.
(3) Solving the following non-linear equations
(4-280)
d2 A We can obtain the necessary f-L and dB2o , moreover the corresponding B* actually is Bd, and at the same time the angle distribution functions of different fields are obtained.
4.8 Verify Isotropic Damage Mechanics Model by Numerical Examples In order to verify the formulations presented above, some results of the finite element model have been compared with the available solutions in this section.
4.8.1 Example of Bar Specimen The first example is a simulation of experimental measures for damage evolution presented in Chapter 3. The experimental results of damage evolution were obtained in terms of measures of the effective Young's modulus as shown in Fig.4-12(a) determined for the metals 99.9% Copper, Alloy INCO 718 and Steel 30CD4 in [4-9, 4-11]. The theoretical results are obtained using Eq.(428); the finite element results are obtained by the application of Eq.( 4-68) to Eq.( 4-72). As mentioned by Lemaiture [4-43], it is easier to measure damage variable rl through the variations of the elastic modulus. From the relationship between Eq.(3-25) and Eq.(3-26) , the damage can be evaluated by different definitions, say model A and model B (see Fig.4-12(a)). The finite element mesh for simulation is shown in Fig.4-12(b). In order to obtain more accurate results a higher order Gaussian point scheme has been employed in F. E. analysis. Considering the damage localization, we can assume that the sensitive coefficient of damage growth ex is not equal to zero in the central element only. The damage growth can be observed by processing the results at each stage of the load increment. It should be pointed out that the material constant, ex, is the sensitive coefficient of damage growth. ex can be approximately estimated through experimental results at points (rl=O, C d ) and (rlc, c R ) as shown in Fig.4-2 and Fig.4-12. rlc and c R are the rupture values of rl and c p . The initial (first approximate) value of ex can be taken as the average slope of the experimental
194
4 Isotropic Elasto-Plastic Damage Mechanics il ,= I - E"IE il .= I-v£'iE
,, ,:
E"
(a)
q
p
Local damage b--<;.....:::1r--Gaussian points
p
Unit:mm
q
(b)
Fig. 4-12 (a) Measurement of damage evolution through damaged elastic modulus; (b) Damage evolution test specimen and the F. E. mesh curve by De/(e R - eJ, and substituting the initial value of ex into analysis, the numerical damage evolution curve obtained will be compared with the experimental curve. If there is a significant difference between these two curves, then the value of ex will be adjusted using the numerical curve, thus the analysis will be repeated till the convergence is reached. Consequently, the final value of ex for any materials can be obtained using the above simple iterations model by the bar specimen. In the particular example, after several iterations, the values of ex for Copper, Aluminum alloy and Steel 30CD4 were obtained as 15.5, 8.6 and 6.0, respectively. The result plotted in Fig.4-13 to Fig.4-15 shows the comparisons of theoretical, experimental and finite element solutions of damage evolution in the specimens Copper, Alloy and Steel, respectively. The damage evolution
4.8 Verify Isotropic Damage Mechanics Model by Numerical Examples
195
curves in Fig.4-13(a) and Fig.4-14, Fig.4-15 correspond to model A (i.e. n A = 1 - E * / E); the curve in Fig.4-13(b) corresponds to model B (i.e. n B = 1 - J E* / E). As can be noted , the finite element results compare well with the theoretical and experimental results. 1.0.---------------, - - Eq.(428) .. 2 0 ····0···<> Experiment [4-19] 0.8 '" '" '" F. E. Method
cf
0.6
d
p ...
0.4 0.2
1.0 . - - - - - - - - - - - - - - - , - - Eq.(428) o 0 0 Experiment [4-19] 0.8 '" '" '" F. E. Method
0.4
0.6
0.8
0.4 0.2
Model A 0.2
0.6
ModelB
1.0
0.2
0.4
0.6
&. (x 10-' )
0.8
1.0
(b)
Fig. 4-13 Comparison of theoretical, experimental and F. E. results for damage evolution in the specimen. (a) Model A; (b) Model B • .... ·Experiment [4-19]
0.3
.............. F. E. Results Q<=0 .24
0.2
c:
.. ..
0.1
~
..
O~~~~~~
6 d=0.02
Steel Model A
5 R=0.37
0.2 6.(10 -2 )
__~__~~ .4
0.5
Fig. 4-14 Comparisons of theoretical, experimental and finite element solutions of damage evolution in the steel 0.3
• ..-. Experiment [4-19] .............., F. E. Results
Q<=0.24
0.2
---------------------~~
.
,..
I I
~...,
0.1
•
•
,
~ ... ""
I
I
,.-' Aluminum alloy: Model A I
O~~
__~~~__~--~~ 0 .2
6 d =0 .02
5
=0 .39
R
6.(10 -' )
Fig. 4-15 Comparisons of theoretical, experimental and finite element solutions of damage evolution in the aluminum alloy
196
4 Isotropic Elasto-Plastic Damage Mechanics
4.8.2 Compression of Plastic Damage Behavior Based on Different Hypothesis Figs.4-1 6 to 4-19 show the variation of the displacement , equivalent plastic strain, damage strain energy release rate and the accumulative hardening parameter during damage growth in a specimen, in which it was assumed t hat the damage is initiated at the beginning of the plastic strain (i.e. Cd = 0). It should be noted that the results have been presented for unit loading. 25 0--0--0 ~
20
....../>, ....
Model A ModelB
A
!'
0
x
::1""
15
!' .Il·
sl~ 10
s:::S
5 0.2
0.4
Q
0.6
0.8
1.0
Fig. 4-16 Variation of the displacement per unit load during the damage growth 25 0--0--0
'P
0
x
20
I "'~I""
15
~
10
,6.•••• ,6..•• .6,
.A
Model A ModelB
0
.' .'
.4
5
o~--~--~--~--~--~
o
0.2
0.4
0.6
Q
0.8
1.0
Fig. 4-17 Variation of the displacement per unit load during the damage growth Variation of t he plastic strain per unit load during the damage growth
From Fig.4-16, it can be seen that, as expected, the displacement per unit load for model B is higher than that for model A at the same damage level. When damage grows to a very high level, the displacement distribution per unit load becomes unstable. From Fig.4-17, it can be found that in the stable region of damage growth, the plastic strain for model B is higher than t hat for model A at the same damage level. Fig.4-18 illustrates the variation of the damage strain energy release rate per unit load during the damage growth. As expected , the results of Y/q have the same values for both models A and B at points n = 0 and n = 1
4.8 Verify Isotropic Damage Mechanics Model by Numerical Examples
197
1.5.---------------.
0.9
~
::...1<:>- 0.6
0---0---<> M ode I A ............. ModelB
0.3
OL---~~~~~~~~
o
0.2
0.4
n
0.6
0.8
1.0
Fig. 4-18 Variation of the damage strain energy release rate per unit load during damage growth 10,--------------------,
~ x
,....1<:>-
8
0---0---<> M ode I A .......... .... ModelB
o
6
81~4
8:::E
2
0.2
0.4
n
0.6
0.8
1.0
Fig. 4-19 Variation of accumulative strain hardening parameter per unit load during damage growth
respectively, while with 0 < [? < 1 the value for model A is higher than that for model B. Fig.4-19 presents the accumulative strain hardening parameter per unit load during the damage growth, and it can be seen that the value for model A is higher than that for model B at the same damage level. The difference between these two values is significant when damage grows. In order to verify the conclusion of the relationship between damage models A and B discussed in subsection 4.2.2, a comparison of theoretical and numerical results for the relationship of Eq.(4-43) and difference /).[?AB were presented in Fig.4-l. The solid curves illustrate the theoretical results calculated by Eqs.(4-43a) and (4-43b). Moreover, the circles and triangles in Fig.4-1 indicat e the numerical results evaluated by formulations presented in sections 4.3.4 and 4.4.4 using finite element analysis when substituting different constitutive models A and B into Eqs.(4-141)rv(4-145) , for the example shown in Fig.4-2 and Fig.4-12.
198
4 Isotropic Elasto-Plastic Damage Mechanics
4.9 Numerical Application for Damaged Thick Walled Cylinder 4.9.1 Plastic Damage Analysis for Damaged Thick Walled Cylinder For the application of the elasto-plastic damage (finite element) model, the well known problem of a thick walled cylinder subjected to internal pressure has been analyzed, varying the values of the damage variable (D = 0 to D = 0.5). The problem considered is shown in Fig.4-20 with the relevant input data due to a symmetry. Isotropic damage and plane strain conditions using von Mises yield criterion were assumed for this case. Elemental models 4><4 Gausian schema Elastic modulus £=2100 MPa Poisson's ratio v=0.3 Yield stress 0", =24 MPa von Mises criterion
200mm
Fig. 4-20 Illustration of finite element mesh of thick walled cylinder subjected to internal pressure
Fig.4-21 shows the pressure- displacement curves for three values of the damage variables. As can be noted, when D = O.O the damage finite element solution (undamaged) compares well with the analytical solution. As expected, 20r-----------------------------~
IS
-
o
Analytical Solution F. E. Solution
O~----~----~----~----~----~~
o
5 10 IS 20 25 Displacement ofliner surface(1 0-5mm)
Fig. 4-21 Displacement of inner surface with increasing pressure
4.9 Numerical Application for Damaged Thick Walled Cylinder
199
when the cylinder is damaged under the same pressure, the displacement of the inner surface increases considerably. Fig.4-22 shows the distribution of circumferential stress 0"0 along the radius of the cylinder for three different pressures. It can be seen that for the undamaged situation (D = O) both numerical and analytical solutions compare well.
o
2.0
-
Analytical Solution F. E. Solution
Q=O.O, 0.1,0.3,0.5
0.5 0.0 100
(a):P=8 MPa
120 140 160 180 Distance from centre (mm) 0
2.0
";'
-
200
Analytical Solution F.E.Solution
n =0.0,0.1 ,0.3,0.5
1.5
p.,
~ 1.0 8' 0.5 0.0 100
2.0
(b) :P=12 MPa 140 120 180 160 Distance from centre (mm)
200
n =0.0,0.1,0.2,0.3,0.5
0.5
-
o Analytical Solution F. E. Solution
(c):P=14 MPa O.O'----...I...-----'------'----L------'
100
120 140 160 180 Distance from centre (mm)
200
Fig. 4-22 Distribution of (Te. (a) P =8 MPa; (b) P = 12 MPa; (c) P = 14 MPa
200
4 Isotropic Elasto-Plastic Damage Mechanics
When the pressure is less, the plasticity develops significantly only for
[2
= 0.5 , as shown in Fig.4-22(a) ,whereas when the pressure is increased ,
the plasticity develops for all values of [2 observably. Fig.4-23 illustrates the distribution of the equivalent plastic strain along the radius of the thick walled cylinder for the damage values [2 = 0.0, 0.1,0.3 in the case of the internal pressure P = 12 MPa and P = 14 MPa, respectively. 2.0r------------------, 1.5
I",'
-0.5 -1.0 100
(a) :P=12 MPa
120 140 160 180 Distance from centre (mm)
200
5 4 ." 0
x I",'
3
.0=0 .0,0.1,0 .3,0.5
2
0 -I
100
(b) :P=14 MPa
120 140 160 180 Distance from centre (mm)
200
Fig. 4-23 Distribution of equivalent plastic strain Ep. (a) P = 12 MPa; (b) P = 14 MPa
The effect of damage growth on the distribution of the circumferential stress is illustrated in Fig.4-24. As can be seen from the figure, the results of finite element analysis for the undamaged case compare well with the analytical results. Comparing the distribution for the various cases of damage, which are actually identified in the table shown as an inset, it can be noted that the peak value of stress is shifted away from the center due to the damaged elements. It is interesting to note that case E , which is the completely damaged cylinder, shows a smaller peak value of stress than case C. This could be due
4.9 Numerical Application for Damaged Thick Walled Cylinder
201
to the interaction of plastic yielding near t he inner face of the cylinder and t he highly damaged zone near the outer face of t he cylinder. 2.5r----------------..., o Analytical Solution EDA 8 C F. E. Solution 2.0
2 3 0.00.0 0.0 0.0 B: 0.0 0.0 0.00.1 0.5 0.0 0.0 0.1 0.2 D: 0.0 0. 1 0.2 0.3 E: 0. 1 0.2 0.3 0.4 0.0 100 120 140 160 180 Distance from centre (mm)
0' 1.0
Ele:
A:
c:
200
F ig. 4-24 Distribution of O"e during damage
4.9.2 Analysis for Loca l D a mage Behaviors It is worth pointing out that the thick walled cylinder subj ected to internal pressure is in fact encountered in nuclear installations. If t here are some local initial defects within the material of the thick walled cylinder (for examples, cracks, cavit ies, etc.) then the essential study of localization effects of these defects growth is in the unsymmetrical domain. From the point of view of damage mechanics, these defects can be considered as local damage in t he structure. The damaged zone will grow following the development of the plastic strain locally. On the other hand, the damage growth can also influence the development of the plastic strain locally. As an extension of this example, we assume that there is an initial defect at the central point in an element as shown in Fig.4-25. Using the localization method presented in [4-44'"'-'45], the local damage value can be evaluated by this cavity (for example assumed to be [2 = 0.3) by a unsymmetrical domain. In order to clearly observe the behavior of the evolution of damage and plasticity in the thick walled cylinder, the stress-strain curve, the sensitive coefficient of damage growth, ex, and the accumulative hardening parameter at the damage t hreshold Id for the material of the t hick walled cylinder are assumed to be as shown in Fig.4-26. Some results of local damage growth, damage zone and plastic zone distribution in the thick walled cylinder due to the initial defect are illustrated in Fig.4-27 and Fig.4-2S. Fig.4-27( a) and (b) show contours representing the growth of the local damage due to internal pressure under 16 MPa and 20 MPa. From these results, it can be seen that the damage zone significantly grows from t he initial
202
4 Isotropic Elasto-Plastic Damage Mechanics y
Local defects P
O: =27
<00 E=2) 000 Mh ~~ v=0 .3 : MPa ------X,
Fig. 4-25 The thick walled cylinder with a local defects
48
36
E=21000MPa v=0 .3 0', =24 MPa a =62.5 6,=0.0 O L-~~~~~~~~~~__~~~
0.3
0.6 0.9 e,(x 10" )
).2
).5
Fig. 4-26 Stress and strain relation of the loca l damaged thick walled cylinder
point along the circumferential direction due to an increase in the circumferential tensile stress (J e. Fig.4-28 presents the contours representing the distribution of the equivalent plastic strain due to local damage growth at an internal pressure of 16 MPa and 20 MPa, respectively. Since the localization of the damage, the material is now inhomogeneous and hence equivalent plastic strain contours near the damaged zone are not concentric circles as in the homogeneous case. However, the contours far from the damaged zone still follow the similar pattern as in the homogeneous case. The next section will give an application of analysis for the shakedown theory to a damaged thick walled cylinder and some discussion.
4.9 Numerical Application for Damaged Thick Walled Cylinder
203
Fig. 4-27 Contour of local damage in the case of internal pressure (a) P = 16 MPa and (b) P = 20 MPa
(a) spx 10"
Fig. 4-28 Contour of equivalent plastic strain sp of the local damaged thick walled cylinder. (a) P = 16 MPa; (b) P = 20 MPa
204
4 Isotropic Elasto-Plastic Damage Mechanics
4.9.3 Analysis for Damaged Thick Walled Cylinder Based on Shakedown Theory 4.9.3.1 Problem Illustration Some components in engineering structures, such as pipes in the chemical industry and gun barrels, can be simplified as thick-walled cylindrical tubes (see Fig.4-29). Now consider a long thick-walled cylindrical tube with internal radius a and external radius b (bja <2.22) subjected to the internal pressure P. It is assumed that the pressure changes with time quasi-statically and the material obeys Tresca's yield condition. The elastic stresses corresponding to the internal pressure in a complete tube are
(Jr(P) =
bt~:2
(Jo(P) =
bt~:2
(Jz( P) = v((Jr
(1 -::)
( + ::) 1
(4-281)
+ (Jo)
Fig. 4-29 Thick-walled cylindrical tube subjected to changing internal pressure
in which v is Poisson's ratio. The elastic limit pressure and the plastic limit pressure for the tube are (4-282) (4-283)
4.9 Numerical Application for Damaged Thick Walled Cylinder
205
respectively. Assume the internal pressure changes between 0 and Pmax , and (4-284) Under the changing internal pressure, a plastic zone appears first near the internal wall and the tube may fail by incremental collapse or alternating plasticity. Then the zone with a ~ , ~ ~a, in which ~ is a given constant between 1 and (bja), is chosen as the volume Va. Similar to the area definition of damage and the CDM in [4-11 ], the damage can be assumed to vary linearly with the effective plastic strain i~q , i. e.
i? = C i~q j E = C 8
vi{
ifj } T { ifj } j E 8
(4-285)
From the following Tresca' yield condition
10"0 - 0",.. 1~ 0"8
(4-286)
and its associated plastic flow law, we have i~
=
=0
(4-287)
= v3E 8 li~ - i~1
(4-288)
-i~,
i~
Then Eq.( 4-285) can be rewritten as
.
[2
c
From Eq.(4-155), the stress field {(Tij } in Va is (4-289) After loading the thick-walled tube with the plastic limit pressure P, and unloading the pressure from P to zero, the following residual stress field is obtained
,.. a 2 ln(,jb) ( b2 ) 0",..0 = 0"8 ln (,jb) - 0"8 b2 -a 2 1 - ,2 2 l') b - 0"8a b2ln(,jb) _ a2
0"0 - 0"8 1 + n "'0 _
(
0"~0 (P)
(
1+
b2 )
,2
(4-290)
= v( 0";0 + O"~O )
Choose the residual stress field {gij }, satisfying Eq.( 4-156) by (4-291 ) with (4-292)
206
4 Isotropic Elasto-Plastic Damage Mechanics
Similarly, choose the residual stresses in the following form (4-293) in which the coefficient Ti2 must satisfy the inequality Eq.(4-165) , i.e. (4-294) From Eqs.(4-281) , (4-284) and (4-290), the inequality Eq.(4-294) can be rewritten as (4-295) Then substituting Eqs.(4-291) and (4-293) into Eq.(4-169) and (4-170) results in
4.9.3.2 Analysis for Upper Bound of Damage For any given values of m, Til and Ti2, an upper bound of the local damage will be obtained from Eq. (4-297). For the thick-walled cylindrical tube, the mathematical programming problem of Eq. (4-171) takes the following form
Dmax = 1]lmin D* ,r/2 ,m
(4-297)
subject to (4-298)
(4-299) By solving the mathematical programming problem, the optimal upper bound of damage of the thick-walled cylindrical tube is obtained as for 0 ~ x ~ for in which
1
"2
1
"2 (4-300)
~ x ~ 1
4.9 Numerical Application for Damaged Thick Walled Cylinder
A=
C
2v'3a;a2(~2
207
- 1)
f [(a;O)2 + (a~O)2 + (a~O )2 - 2v(a;O a~O + a~o a~o + a~O a;O ) l rdr b
a
B - Pmax - Pe B _ Pp - Pe 1 Pmax ' 2 Pmax
(4-301 )
The practical example is taken using the internal radius a=25 cm, the external radius b=30 cm, Young's modulus E=21O,000 MPa, Poisson's ratio v=0.3, the yield stress as = 240 MPa, C = 0.1 and ~ = 1.02. Then the elastic limit pressure and the plastic limit pressure are 36.67 MPa and 43.76 MPa, respectively. The damage load factor curve obtained from Eq.(4-300) is given in Fig.4-30. 0.8.----------------r1
...o
t>
...e Q)
~0.4
S
'"
Cl
0.01--0.0
0.5 Load factor X
1.0
Fig. 4-30 T he damage-load factor curve for the tube subjected to internal pressure
4.9.3.3 Some Short Comments
The realistic constitutive relations of materials and the failure conditions of structures are two important problems should be considered in shakedown theory. The evolution of damage is the reason for degradation and failure of materials. Damage exerts a great influence on the mechanical properties of materials and the shakedown load domains of structures. The isotropic elasto-plastic damage constitutive and evolution models established in this section are specified based on shakedown theory for elasto-plastic damaged structures.
208
4 Isotropic Elasto-Plastic Damage Mechanics
Based on a ductile-damage model, an upper bound on the damage factor of elasto-plastic structures ensures that the damage limit is used as an important parameter in the failure criterion of elasto-plastic structures at shakedown. Once the damage for a point on the structure reaches the critical damage value, the structure will fail. Such a failure criterion for structures at shakedown has a clear physical background and can be extended to all cases of materials and loads.
4.9.4 Numerical Results of Gradual Analysis for Developing Crack under Monotonous Loading 4.9.4.1 Parameter Study Order of Strangeness The calculation in this sub-section deals with some typical parameters. Table 4-2 lists the gradual orders of different fields ,in which the gradual orders of the damage field , stress field and strain field are j.L, A and A(n - j.L), respectively, and the interfacial angle between the damage active region and the full damaged region is ed. Fig.4-31 to Fig.4-33 presents angle distributional modes of the dimensionless stress and continuity and shapes of the plastic progress region determined by Eq. (4-303) , (in which d=rp (e)). The meaning of the number of sub-figures from (1) to (6) is illustrated in Table 4-2.
State P lane Plane P lane Plane Plane P lane
Table 4-2 Gradual orders and interfacial a ngle ed (v = 0.3) p n .\ n(.\ - J.l) ed/CO) No. of J.l stress 0.5 3.0 0.5840 0.4453 - 0.4161 119.3 stress o. 9.0 0.8062 0.7368 - 0.5922 116 .5 0.3228 0.2099 - 0.3387 125.6 stress 2.0 3.0 stress l.5 9.0 0.6599 0.5918 - 0.6120 127.5 strain 0.5 3.0 0.9912 0.9898 - 0.0084 90.4 strain 0.5 9.0 0.9092 0.8789 - 0.2727 98.8
subfigures (1) (2) (3) (4) (5) (6)
4.9.4.2 Shapes of Plasticity Progress Region T he shapes of the plastic progress region can be determined through the von Mises criterion modified by the strain equivalent principle as aeqN = as
(4-302)
where as is the yield stress. Substituting Eqs.(4-252), (4-254) into Eq.(4-302) gives the plastic progress boundary as (4-303) Fig.4-33 shows different shapes of the plastic progress region corresponding to different case numbers (1)"-'(6) given in Table 4-2 and F ig.4-32.
4.9 Numerical Application for Da maged Thick Walled Cylinder
'"
1.0
~ "0
§ 0 .8 ._
...~
209
0"00
~ "50.6
:':::::04 «I'" •
§ ~ 0.2 0
o Z
0
140
'"~
'"
~ 1.0 ~ l'loO.8 "0.-
;:: 1'l1.0 ]
co .... 0 • 6 N ;::l
Cd 8
. _.J:J
t;j
·C 0.4
°C
~ 0.4 t;:002 Z .
§ ·~02 0"0 .
Z
'" ·;::0.8 0 a. ~ 0.6 IiIJ -
. _N
0'-'-="'::--'-~"""""~"""""'140
00~....".-';;-~~ (b)
(a)
(c)
Fig. 4-31 Distribution of dimensionless stress
c
.; 1.0
.:: i5
8
."
0.8
0)
N
~ 0.6
~
c:l
'C:
0.4
c:l
o
.; 0.2 ,rJ
"5 5'"
o~
o
__~__~~__~__~~~~~~~~ 20
40
60
en
140
Fig. 4-32 Distribution of normalized continuity
4.9.4.3 Continuous Condition of Regions From Eq.(4-269), it can be seen that once ex and (3 are det ermined,the rate of t he developing crack will consequently be determined. Thus we need to discuss the property of the periphery field near the crack tip in the progress region. Under the precondit ion of a small yield area,assume that t he area surrounding the plastic progress region is an elastic area. Divided sub-areas in the gradual analysis for the crack-t ip field are illustrated in Fig.4-34, which involves elastic and plastic damage progress areas, the damaged area and the undamaged elastic effective area. The stress and strain fields can be represented as follows
210
4 Isotropic Elasto-Plastic Damage Mechanics y/d
y/d
y/d
(2
4
1.5
1.8
1.0
0.6 -1.0 -0.5
0
x/d
(a)
y/d 2.0
0.5 1.0
-0 .6 -0.2 00 .2 0.6 1.0
x/d
x/d
(b)
(c)
y/d 3
y/d 1.6
2
1.2
\
0.8 \ 0.4 -0 .8
-1.0-0.50 0.5 1.0 1.5 2.0
x/d
-0.6 -0.2 00.2 0.6 1.0 1.4
x/d
(t)
(e)
Fig. 4-33 The shapes of progress region Unaffected area
Elastic progress area
Damaged area
Undamaged elastic affected area
Plastic progress area
Fig. 4-34 Illustration of divided sub-areas in the crack tip field
4.9 Numerical Application for Damaged Thick Walled Cylinder
{ CTi"j }
=
Q 1r -
l / q -" (B) { "} CTij ,Cij
=
E - 1Q 1 r -
l /q-" (B) Cij
211
(4-304)
where Q1 is a control factor. The effects of the damage zone on the far field are considered as being like that of a field with a V shape breach (see Fig.4-10). Therefore, q ;?2 [4-46]. As an essential discussion, it is only considered that the interfacial condition between the progress region and Ql-control region at the angle B=O should be (4-305) Substituting Eqs.(4-248), (4-255) , (4-303) and (4-304) into Eq.(4-305) gives
! 0:
- Q (~) nd_1/q_" b (~) ndn(.\-JL)_ Q1 d - 1/ q-" d .\ CTrrO 1 (3 CTrrO 1 (3 cMO E ceeo
d= (
~1jJo
CT
S
)
1/(.\-1')
O:CT e qO
(4-306) The subscription of 0 in the above equation denotes a value taken at B=O. Solving Eq.(4-306) we have _ R - .\ -( l / q)R
0: -
3
n(q.\+l)(Eb )q.\+l Q - q.\ 1 1
lCT s
(4-307) (4-308) (4-309)
where 1
(4-310)
4.9.4.4 Rate of Crack Developing Substituting Eqs.(4-307) and (4-309) into Eq.(4-269) gives da _ -Qq - l
dQ1 -
C
1
(4-311 )
212
4 Isotropic Elasto-Plastic Damage Mechanics
-=
c
2 R 2 (P+l) 3+2p-n(l+q) C
6
CJ s
EP+1 R 5 (Eb 1)l+q
,
R
6
= [R nq (A-P,)+l R- q ] 1
2
A -p,
(4-312)
That is the formulation of the crack developing rate. Since Q1-control field is assumed as elastic, then it can be taken as the form of (4-313) where 7] is a function of the crack length a and geometrical parameters L 1 , L 2 , ... , Lm; KJ is the stress density factor calculated according to the crack length a (of course the control region of K J may not exist). If substituting Eq.(4-313) into Eq.(4-311) , we have (4-314) In particular, if the area surrounding the progress region is the control field of K J, then Q1
= KJ,q = 2,7] = 1
(4-315)
thereby, from Eq.(4-311) or Eq.(4-314), we may obtain da
dK J = cKJ
(4-316)
Eqs.(4-311) , (4-314) and (4-316) have a remarkable referred value for theoretically determining the resistant curve of the monotonous crack developing force. Individually integrating these three equations gives (4-317)
(4-318)
(4-319) where Q1R and KJR are fracture resistant corresponding to Q1 and K J ; Q1Rth and K JRth are threshold values corresponding to Q1R and K JR ; ao and ~a are the initial crack size and increment of crack development, respectively. Eqs. (4317) and (4-318) imply that,if the field surrounded in the progress region is controlled by Q1, then the resistant curve of Q1 is not related to ao, but the KJ resistant curve transformed from its equivalent mapping is related to ao; whereas Eq.(4-319) implies that if the field surrounded in the progress region is controlled by K J , then the K J resistant curve is not related to ao.
References
213
4.9.4.5 Concluding Observations Based on the above analysis for the monotonously plastic developing crack,it can be observed as follows: (1) The stress field in the progress region has no strangeness, but the strain field has. (2) The progress region can be divided into the damage active area and the full damaged area (or damage stop area). The whole progress region can be considered as a field with a V shape breach. (3) The rule curve and resistant curve of crack developing can be carried out in terms of the damage mechanism.
References [4-1] Dragon A., Mroz Z., A continuum model for plastic-brittle behavior of rock and concrete. Int . J. Eng. Sci., 17, 121-137 (1979) . [4-2] Bazant Z. , Kim S., Plastic-fracture theory for concrete. ASCE J . Eng. Mech., 105(3) , 407-421 (1979). [4-3] Krajcinovic D., Fonseka G .U. , The continuous damage theory of brittle materials: Part 1. general theory; Part 2. uniaxial and plane response modes. ASME Trans. J . Appl. Mech., 48(4), 809-836 (1981). [4-4] Lubiner J., Over J ., Onate E., A plastic-damage model for concrete. Int. J . Solids Struct. , 25, 299-325 (1989) . [4-5] Yazdani S., Schreyer H.L., Combined plasticity a nd damage mechanics model for plain concrete. J. Eng. Mech., 116(7) , 1435-1450 (1990). [4-6] Oller S. , Onat e E., Finite element non-linear analysis of concrete structure using a plastic-damage mode\. J. Eng. Fract. Mech ., 35, 219-231 (1990). [4-7] Frantziskonis G., Desai C ., Arizona T., Elasto-plastic model with damage for strain softening geomaterials. Acta Mech., 68(3-4) , 151-170 (1987). [4-8] Lemaitre J ., Dufailly J ., Modernisation and identification of endommagement plasticity of materia\. In: 3 rd French Congress of Mechanics, Grenoble, France, pp.17-21 (1977). [4-9] Lemaitre J ., Da mage modeling for prediction of plastic or creep fatigue-failure in structures. J. Solid Mech ., 4, 1-24, in Chinese (1981) . [4-10] Lemaitre J. , Coupled elasto-plasticity and damage constitutive equations. Comput . Methods App\. Mech . Eng., 51, 31-49 (1985) . [4-11] Lemaitre J ., A continuous damage mechanics model for ductile fracture . J . Eng. Mater. Tech. , 107,83-89 (1985). [4-12] Chaboche J ., Continuum damage mechanics: A tool to describe phenomena before crack initiation. Nuc\. Eng. Des., 64(2) , 233-247 (1981) . [4-13] Chaboche J. , Continuum damage mechanics: Part I. general concepts; Part II. damage growth, crack initiation, and crack growth . J . App\. Mech., 55, 59-86 (1988) . [4-14] Simo J. , Ju J. , Strain- and stress- based continuum damage models: I. formulation; II. computational aspects. Int . J . Solids Struct., 23(7) , 821-869 (1987) . [4-15] Simo J., Ju J. , On continuum damage-elastoplasticity at finite strains: A computation framework. Comput. Mech ., 5(5), 375-400 (1989).
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4 Isotropic Elasto-Plastic Damage Mechanics
[4-16] Rosuseer G ., Finite deformation constitutive relations including ductile damage. In: Proceedings of the IUTAM Symposium on Three-Dimensional Constitutive Relations and Ductile Fracture, Dourdan , France, pp.331-355 (1981). [4-17] Dragon A ., Chihab A., On finite damage , ductile fracture-damage evaluation . J. Mech. Mater., 4, 95-106 (1985). [4-18] Yi S.M., Zhu Z.D. , Introduction of Damage Mechanics for Cracked Rock Mass. Science Press, Beijing, in Chinese (2005). [4-19] Lemaitre J. , A Course on Damage Mechanics. Springer, Berlin Heideberg New York, (1992). [4-20] Voyiadjis G .Z., Ju J .W. , Chaboche J .L., Damage Mechanics in Engineering Materials. Elsevier, Amsterdam (1998) . [4-21] Kachanov L.M. , Introduction to Continuum Damage Mechanics. Martinus Nijhoff Publishers, Dordrecht, The Nethelands (1986) . [4-22] Hammi Y ., Bammann D.J. , Horstemeyer M .F., Modeling of anisotropic damage for ductile materials in met al forming processes. Int . J. Dam. Mech. , 13(2) , 123-146 (2004) . [4-23] Wang D .A., Pan J. , Liu S.D ., An anisotropic Gurson yield criterion for porous ductile sheet met als with planar anisotropy. Int. J . Dam. Mech., 13(1) , 7-33 (2004). [4-24] Dorgan R .J. , Voyiadjis G.Z., A mixed finite element implementation of a gradient-enhanced coupled damage: Plasticity model. Int. J . Dam. Mech ., 15(3) , 201-235 (2006). [4-25] Omerspahic E., Mattiasson K., Oriented damage in ductile sheets: constitutive modeling and numerical integration. Int. J. Dam. Mech ., 16(1) , 35-56 (2007) . [4-26] Omerspahic E ., Mattiasson K ., Orthotropic damage in high-strength steel sheets: An elasto-visco-plastic material model with mixed hardening. J. Phys. IV France, 110(1), 177-182 (2003) . [4-27] Zhang W .H. , Numerical Analysis of Continuum Damage Mechanics . Ph.D. Thesis, University of New South Wales, Australia (1992). [4-28] Zhang W.H ., Valliappan S., Continuum damage mechanics theory and application : Part I. theory; Part II. application. Int . J . Dam . Mech., 7(3) , 250-297 (1998). [4-29] Nayak G .C ., Zienkiewicz O .C ., Convenient form of stress invariants for plasticity. ASCE J . Struct. Div ., 98 , 949-953 (1972) . [4-30] Owen D., Hinton E., Finite Elements in Plasticity, Theory and Practice. Pineridge Press, Swansea, UK (1980) . [4-31] Lemaitre J ., Chaboche J. , Mechanics of Solid Materials. Cambridge University Press, UK (1990). [4-32] Carpurso M., Some upper bound principles to plastic strains in dynamic shakedown of elastic-plastic structures. J. Struct. Mech., 7(1),1-20 (1979). [4-33] Konig J .A., Shakedown of Elastic-Plastic Structures. PWN-Polish Scientific Publishers, Amsterda m (1987) . [4-34] Polizzotto C ., A unified treatment of shakedown theory and related bounding techniques. S.M. Arch ., 7(1) , 19-75 (1982). [4-35] Panzeca T ., Polizzotto C ., Rizzo S., Bounding techniques and their applications to simplified plastic a nalysis of structures. In: Smith D .L. (ed .) Mathematical Programming Method in Structural Plasticity. Springer , Wien , pp.315-348 (1990) .
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[4-36] Vitiello E., Upper bounds to plastic strains in shakedown of structures subjected to cyclic loads. Meccanica, 7(3) , 205-213 (1972). [4-37] Janson J. , Hult J. , Fracture mechanics and damage mechanics, a combined approach. J . Appl. Mech ., 1, 69-84 (1977) . [4-38] Alfaiate J., Aliabadi M.H ., Guagliano M., et at., Advances in Fracture and Damage Mechanics VI. Key Eng. Met er., 348-349 (2007) . [4-39] Bui H.D ., Ehrlacher A., Propagation of damage in elastic and plastic sods. In: 6 th International Conference on Fracture, Cannes, France, pp.533-551 (1984). [4-40] Rice J.R., Continuum mechanics and thermodynamics of plasticity in relation to micro-scale deformation mechanism. In : Arogon A.S. (ed.) Constitutive Equations in Plasticity. The MIT Press, Cambridge, MA (1975). [4-41] Hhuang K.Z., Yu S.W., Elasto-Plastic Fracture Mechanics. Tsinghua University Press, Beijing, in Chinese (1995) . [4-42] Zhao J. , Study of Damage Mechanics for Fatigue Damage Failure Problems of Metal Components. Beihang University Press, Beijing, in Chinese (1995). [4-43] Lemaitre J ., How to use damage mechanics. Nucl. Eng. Des., 80, 233-245 (1984). [4-44] Lemaitre J ., Local approach of fracture. J. Eng. Fract. Mech ., 25, 523-537 (1986) . [4-45] Janson S., Stigh U., Influence of cavity shape on damage parameter. J . Appl. Mech ., 52(3), 609-614 (1985). [4-46] Wu S.F ., Zhang X., He Q .Z., A new conservative integral with arbitrary singularity and application . Int . J . Fract., 40, 221-233 (1989) .
5
Basis of Anisotropic Damage Mechanics
5.1 Introduction The initial model in damage mechanics was based on a scalar parameter to measure the damage variable under the assumption of isotropic damage within the material. For complex defects and their distribution, it is necessary to use tensorial descriptions of damage. The introduction of second and third dimensions in geometrical modeling clearly indicated the limited of the scalar model, which is strictly speaking geometrically justified only in the case of spherical voids and perfectly random micro-crack fields. Therefore, in more complex cases the damage variable must be considered as a vector or tensor function. For example, in the case of anisotropy, the damage state within the material must be expressed by a set of state variable-tensor functions which had been first suggested by Leckie and Onat [5-1], Cordebois and Sidoroff [5-2], Murakami and Ohno [5-3]. A somewhat different argument leading to similar representation of damage by the second order tensor was suggested by Murakami and Ohno [5-3], and later a mathematically more rigorous formulation was given by Betten [5-4]. The model introduced by Vakulenko and Kachanov [5-5] and later developed by Murakami [5-6] is a symmetric crack density tensor of second rank. This second rank tensorial model was successfully used to describe various damage in metals. Here, the components of the damage tensor were characterized by six independent functions (components). As the damage develops, the material becomes anisotropic and hence the damage can be characterized by a symmetrization tensor of the fourth rank [57, 5-2]' which corresponds to the tensor of elastic coefficients and contains 21 independent components. This is a more general mathematical representation of the fourth rank damage tensor, first proposed by Tamuzh and Lagsdinsh in [5-8]. They describe the elements of the damage tensor by a set of functions given on the surface of a unit sphere surrounding the considered point on the body.
W. Zhang et al., Continuum Damage Mechanics and Numerical Applications © Zhejiang University Press, Hangzhou and Springer-Verlag Berlin Heidelberg 2010
218
5 Basis of Anisotropic Damage Mechanics
Kawamoto et at. [5-9] presented a second rank damage tensor determined by the measurement of density, direction and area of cross section of cracks in a rock specimen sampled from a parent population of rock mass. Zhang et al. [5-lO rv 12] discussed the effects of symmetrizing treatment in an anisotropic damage model and presented a non-symmetrized anisotropic damage model in the analysis of anisotropic damage mechanics [5-13 rv 16].
5.2 Anisotropic Damage Tensor 5.2.1 Micro description of Damage on Geometry If an anisotropic material (for example a rock mass) consists of a number of cracks which are not sufficiently small compared to the structure, the discontinuities within the material can be regarded as damage by a continuum tensor variable. Then the behavior of anisotropic materials involving such cracks can be conveniently treated by describing the geometry of such cracks, and the damage state in the anisotropic material can be approximately evaluated using the methods given by Murakami [5-6] and Kawamoto et al. [5-9]. In the models proposed by Murakami [5-17] and Chaboche [5-18 rv 19]' a characteristic volume V which consists of a lot of lattices and grain boundary cavities is shown in Fig.5-1(a). Denoting the area of a grain boundary element occupied by the kth cavity and its corresponding unit normal by dAk and nk (k =1,2, ... ,N) respectively, the damage tensor may be computed by first considering the kth cavity element as a tetrahedron, O-ABC, as shown in Fig.5-1(b). Generally, if there are a total N cavities within an elemental volume V, the state of damaged materials may be described using a second rank symmetric tensor [5-20rv22]. Thus, the damage tensor can be expressed from the area vector based on this figure as [ill = ;v
tJ
(nk
Q9
nk)dA k
(5-1)
k=IV
where SV is the area of total boundaries of particles in the elemental volume. The second order symmetric damage tensor [il] has three real principal values ilJ with respect to the direction of ni (i=1,2,3), correspondingly. Thus the damage tensor can be represented by the principal damage values as 3
[ill =
2..= ili(ni Q9 ni)
(5-2)
i=1
The area of the triangle ~ABC in Fig.5-1 (b) can be considered as a general infinitesimal cross section area. The area vector of the triangle ~ABC can be written by its principal components AI, A 2 , A3 as
5.2 Anisotropic Damage Tensor
219
The characteristic vo lume V consists of a lot of boundaries of lattices, grain and cavities V
V
\
(a)
-DAn
B ·.-:'777~~ --
-
X,
il.OB'C =(I- D ,)"'-OBC
X,
"'-OCA' =(I- D ,)"'-OCA il.OA'B' =( I- D ,)il.OAB (b)
Fig. 5-1 (a) The damage state in anisptropic materials; (b) The reduction of net area due to damage state on a oblique plane
220
5 Basis of Anisotropic Damage Mechanics (5-3)
Since
(5-4) If the reduced areas of AI, A 2 , A3 due to the principal damaged state are indicated by DiAi (i =1,2,3) then the area vector of the triangle ~ABC is 3
A*n*
=
3
LAini - L DiAini i=l
(5-5a)
i=l
3
A*n*
=
An - L
Di(ni Q9
ni)An
(5-5b)
i=l
From Eq.(5-5b) and Eq.(5-2), the damage tensor [D] can be strictly defined by the area vector as
[D]
=
(An - A*n*)(An)-l
(5-6)
The second rank symmetric tensor [D] expressed diagonally by three real principal damage values, Di along their corresponding principal directions ni fully represents the damaged state of characteristic elemental volume V. This damage tensor described by these crystal cavities can be quantitatively evaluated using the method developed by Kawamoto et al. in [5-9] to observe the discontinuity within an elemental rock volume. If v and V denote the volumes of the net rock element and full rock mass, and both are replaced by the corresponding equivalent cubic with the same original volumes respectively, the total effective areas can be defined as SV = 3V 2 / 3
(
~)
1/2
=
3~
(5-7)
where SV is the total area of the grain boundaries in elemental volume V and l = v l / 3 (see Fig.5-2). The quantified method of an anisotropic rock mass damage tensor presented by Kawamoto et al. [5-9] actually was developed from the basis of the approximate model of micro-damage state in anisotropic materials given by Murakami in [5-6, 5-17]. These works are great contributions to the development of rock damage mechanics. The detail of the major method is as follows. Assuming that there exist N cracks within a rock mass in which the kth crack has area ak with unit normal nk, the damage variable for the kth discontinuity can be written as, (5-8a) and hence its damage tensor is given by
5.2 Anisotropic Damage Tensor
221
v L
L
L
/
/
/
V
v
~ I
1/
V /
~
1/
V
Fig. 5-2 The net volume and effective areas with a damaged elemental volume of rock mass
(5-8b) where"0" indicates the production operation between two tensors. By summing up for all N cracks, the final damage tensor for the rock mass can be obtained as 3
[Sl] = Sv
1
L ak(nk 0 nk) = V L ak(nk 0 nk) N
k=1
N
(5-9)
k=1
Consequently, the damage tensor will be considered in two typical cases. 5.2.2 Damage Tensor Associated with One Group of Cracks
Referring to Fig.5-3(a) and observing the orientation of each crack group on every surface of the elemental cube, if the cracks with length L 1 , L 2 , L3 are oriented in the directions 81 , 82, 83 on each coordinate surface (PI , P 2 , P 3 ) , the unit normal of the set is then specified as
where
II = {cos 28i + sin28isin28j) '/2
(5-11a)
Each oriented angle has the relation (5-11b) Since the unit normal of individual crack groups can be determined by Eq.(5-10), given the number of cracks and length of cracks, the damage tensor
222
5 Basis of Anisotropic Damage Mechanics IX' , 3
X'2
--=--=~ ,
--- ,
,,
, "X'
(b)
I
(a)
8 =0. [ilIJO.OO .O ] LO .OO.312 (a) (b)
8 =30·
[il l =[0.0780.135] 0.1350.234 (a) (b)
HI!
I I
%%%% ~~~~
%~%%
%B% 1111
8 =45· [ilIJo.1560 .156] LO.1560.156
8 =60· (a)
[ill l o.2340.135J 1 0. 1350.078
(b)
8 =90· [ill =[0.3120,OJ 0.00 .0 (c)
Fig. 5-3 (a) Observation of cracks on the three surfaces of cubic rock element ; (b) The distri bution form of cracks on the cu bic element after being transformed into the local principal anisotropic coordinate; (c) Anisotropic damage tensor of cracked specimens(a) regular cracks; (b)zigzag cracks
corresponding to this crack group will be determined in a form of second rank real symmetry.
5.2 Anisotropic Damage Tensor
223
Let three surfaces of the elemental cube involve N l , N 2 , N3 cracks on each plane (PI, P 2 , P 3 ), and assume there is a typical plane in the cube, which involves the least cracks. Rotating this cube to make the unit normal n of this crack group coincide with the outward normal of the typical plane as a new coordinate axis X~, the plane with normal X~ will involve the least cracks as shown in Fig.5-3(b). This procedure is actually equivalent to finding out the transformation of the eigen-direction of the damage tensor associated with this crack group, i.e. the coordinate system to be transformed to the principal coordinate. Three surfaces of the new cube after being transformed will be X~, X~, X: which involve N~, N~, N: cracks respectively, where X: should involve the least cracks. The crack number on the plane along can be estimated as
X:
N12 =
N~ (V;~3)
(5-12a)
where N~ is the number of cracks on plane X~, L~ is the average length of cracks on plane Similarly, the number of cracks on the plane along axis can be obtained as
X;.
X;
N2l =
N~ (V;~3)
(5-12b)
The average number of cracks within the cubic volume can be estimated by (5-12c) Expressing the area of a single crack by may give I
Ni
•
(1_n;)12
N =
/
a=
(i,j
=
L~ L~ with the unit normal n
1,2)
(5-12d)
Since L~ L~ = L l L 2 , the average number of cracks involved in the cubic volume can be rewritten as
N
~ {L'LjJ(1~:;)(l V'h
n;) } '/0
(5-12e)
Substituting Eqs.(5-12c) and (5-12d) into Eq.(5-9),the anisotropic damage tensor associated with this single group of cracks can be evaluated by
224
5 Basis of Anisotropic Damage Mechanics
(no summation for i and j) (5-13) where Ni > N j > Nk for general cases. By introducing an average area of cracks and an average number of cracks within a given volume (of rock mass) V (as shown in Fig.5-3(b)), the anisotropic damage tensor can be estimated by simplified formulation as
l[ill = vNa(n 1?9 n)
(5-14)
where fir is the average number of cracks in the total volume; a = L1L2 is the average area of cracks; l is the space of cracks; Li is the average length of cracks on the ni surface; Ni is the average number of cracks on the plane with the outward normal ni'
5.2.3 Damage Tensor Associated with Multi-Groups of Cracks When a rock cubic involves many crack groups, it is firstly necessary to determine the unit normal vector and associated damage tensor for each crack group individually, then the final total damage tensor can be combined from each individual one. If the orientation angles of cracks e1 , e2 and (h satisfied Eq.(5-11b),they will consist of a group of cracks. For N groups of cracks corresponding to damage tensor [ili] (i = 1, ... , N), in which the ith tensor is associated with the normal ni, the total damaged tensor can be summated as N
(5-15)
[ill = L[ili] i=l
If the damage tensor is a transversal isotropy, that means cracks parallel to an unit normal vector m={ m1, m2, m3}T, then the damage tensor is expressed as 1 - mi -m1 m 2 -m1m3] l 1/2 [ -m2 m 1 1- m22 -m2mi [ill = 2V 2 /a {NiNjLiL j }
-m3m1 -m3m2 1 -
(5-16a)
m3
If cracks are perfectly randomly distributed, three principal damage variables may have the same value and the global damage tensor becomes a scalar such that
(5-16b) For example, using the above formulations, the anisotropic damage tensor of cracked specimens presented in [5-9] can be evaluated for different cracked orientations as Fig.5-3(c).
5.3 Principal Anisotropic Damage Model
225
Since the damage tensor [57] is real and symmetric, it has three real eigenvalues and corresponding orthogonal principal axes. However, if the above damage tensor is not given in the principal damage coordinate system, then it must be transformed to the orthogonal principal coordinate system by solving eigenvalues and eigenvectors of the damage tensor. On the other hand, the anisotropic damage state can also be directly defined in the principal anisotropic coordinate system, in terms of three principal damage variables as shown in Fig.5-4.
Fig. 5-4 Illustration of three anisotropic principal damage variables
5.3 Principal Anisotropic Damage Model 5.3.1 Three Dimensional Space Consider a cubic specimen (for example rock mass) cut along the principal anisotropic coordinate system with a set of parallel discontinuities as shown in Fig.5-5. Ai and Ai (i =1,2), indicating the undamaged and damaged areas with unit normal ni and ni (i =1,2) respectively. The state of damage in this coordinate system can be idealized as an orthotropic damage state. Let (Xl X2 X3) be the principal anisotropic damage coordinate system (XYZ) and be the Cartesian coordinate system (see Fig.55). The principal damage variables are defined by 57i = (Ai - An/Ai, thus the anisotropic damage state can be defined in a simplified way by a vector consisting of the principal damage variables without the loss of any properties either by way of damage or anisotropy. The principal damage vector {57} can be determined by solving eigenvalues and eigenvectors from the damage tensor [57] defined in Eqs.(5-9), (5-12), (5-13), (5-15) and (5-16). It should be noted that sometimes the eigenvalues of the damage tensor may give a value higher than 1. This unexpected value is obviously due to the approximate nature of the treatment defined by Eqs.(5-7) and (5-9). Therefore, it is better to obtain the general form of the anisotropic damage tensor from the principal
226
5 Basis of Anisotropic Damage Mechanics y
Section A , -A,: X,
A , Area of damaged
materials with uni t normal n, A'" Effective area of A, Section A -A : A" Area of damaged material s with unit normal n , A'" Effective area of A , Thus: A',=( l- Q )A , Q ,=(A ,- A'.>IA ,
(i= I ,2,3)
Fig. 5-5 Two dimensional principal anisotropic damage model
anisotropic damage vector (one dimensional tensor) by applying a coordinate transformation. The equations of [2i = (Ai- A:)/Ai may also be written as A i = (1 - [2i )A i . At this point, it is appropriate to introduce different basic assumptions or hypotheses of damage mechanics. Based on isotropy, it is possible to introduce the hypothesis of the strain equivalent , meaning the strain response is governed by damage only through the actual stress[5-20]. In a simplistic form, the hypothesis assumes that the strain before and after occurrence of damage is equivalent (Fig.5-6). This hypothesis is reasonably valid when dealing with isotropic damage modelling. However, in the case of anisotropy, since the effect of the orientation of cracks is significant in the definition of the damage state, the strains are not always equivalent in the undamaged state. Hence, this simple hypothesis is not always valid (Fig.5-6).
Strains are not equivalent
Q =O
·· "
.. "
Strains are I equivalent , I ,
,
I
Fig. 5-6 The strain equivalent hypothesis of damage mechanics
, I I
5.3 Principal Anisotropic Damage Model
227
In order to develop the basic concepts for an anisotropic damaged state, an elemental volume coinciding with the orthotropic direction, as shown in Fig.57, is considered. Assuming that the internal forces acting on any damaged section are the same as the one before damage, the following relationships are obtained;
,X, \ , n,
Fig. 5-7 Illustration of orthotropic damaged element and stresses acting on effective cross section areas
(5-17) where (Jij and (J7j are the components of the Cauchy stress and effective (net) stress tensor, respectively. Oij is the Kronecker tensor. Eq.(5-17) can be rewritten as (J11
(J12
(J1 3
----- ----- -----
I - [h 1 - O2 1 - 0 3 (J21
(J22
(J2 3
----- ----- -----
I - 0 1 1 - O2 1 - 0 3 (J31
(J32
(5-18)
(J33
----- ----- -----
I - 0 1 1 - O2 1 - 0 3
Obviously, the effective stress tenser (J7j is a non-symmetric tensor in the anisotropic damage state. However, since (J ij is a symmetric tensor, the following relation must be true: *
(J ij
1 - 0i *
= 1_ 0
J
(Jj i
(5-19)
The above relation may be called the compatibility relation of the effective shear stress components and hence, considering the non-symmetric nature of
228
5 Basis of Anisotropic Damage Mechanics
the effective stress tensor, Eq.(5-18) may be rewritten in the form of a vector using the tensor continuity factors [w] as
{o-*} = [w]{o-}
(5-20)
where the stress vectors {o-*} and {o-} in the anisotropic coordinate system (Xl X2 X3) are defined as
{ CJ. . . *} = {* * CJ 33' * * CJ23' CJ32' * CJ 31' * * CJ 13' CJ 12' * CJ 21 *}T CJ 11 , CJ 22'
{o-}
(5-21a) (5-21b)
= {CJu, CJ22' CJ33' CJ23' CJ31' CJ12}T
Thus, the transformation matrix [w] in Eq.(5-20) should be defined by a 9 x 6 order matrix as
[w]
=
1 1- [21
0
0
0
0
0
0
1 1- [22
0
0
0
0
0
0
1 1- [23
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1 1- [23 1 1- [22
1 1- [21 1 1- [23
(5-22)
0 0 1 1- [22 1 1- [21
Eq.(5-20) can be considered as the relation that transforms the Cauchy stress vector to the net stress vector in a 3D anisotropic damage model. Some articles call the matrix W] the "damage effective tensor" or "damage effective functions" [5-20",,22]. The inverse of the relation Eq.(5-20) that presents an opposite transform of the net stress vector to the Cauchy stress vector in the 3D anisotropic damage model by the formulation of (5-23) where the matrix of [w- 1 ] is called the matrix of generalized inversion for [w] and defined as a 6x9 rank matrix as
5.3 Principal Anisotropic Damage Model
[w- l ]
229
=
1- fh 0 0 1- [22 0 0 1- [23 0 0
0 0 0 0 0 0 1- [23 1- [22 -----2 2
0
0
0
0
0
0
0
0
0
0
0
0
0
0 0 0
0 0 0
0 0 0
0 0 0
0
0
0
0
0
0
1- [21 1- [23 -----2 2 0
0
1- [22 1- [21 -----2 2 (5-24)
where the product of [W-l]W] = [I]6x6 gives the 6x6 rank unit matrix, whereas [W][W- l ] = [E]9X9 is a 9x9 rank matrix, but which is not a unit matrix. Eqs.(5-20) to (5-24) are presented in the principal anisotropic coordinate (Xl X2 X3). In practical applications, it should be transformed into the global geometric coordinate system (XYZ) of the structure. The coordinate transformation for the Cauchy stress vector can be given as
{O"}
=
[Tu]{o-}
(5-25a)
where the Cauchy stress vector in coordinate system (XYZ) is defined as
{o-} = {O" x' 0"Y' 0"z' 0" yz' 0" zx' 0" Xy} T
(5-25b)
The general transformation matrix of coordinates in 3D space is lr mr nr mInI nIh hml l§ m§ n§ m2n2 n2l2 lzm2 l~ m~ n~ m3n3 n3b l3m3 [Tu] = 2l2 l3 2m2m3 2n2n3 m2n 3 + m3 n 2 n2l3 + n3lz lzm3 + bm2 2l3h 2m3ml 2n3nl m3n l + mln3 n3h + nIb l3 m l + h m 3 2hl2 2mlm2 2nln2 mln2 + m2nl nll2 + n2h hm2 + l2 m l (5-25c) where {li, mi, ni}T are direction cosines of the normal unit vectors ni. The coordinate transformation for the effective stress vector can be given as {O"*} = [T;]{o-*} (5-26a) where the effective stress vector in the system (XYZ) is defined as (5-26b)
230
5 Basis of Anisotropic Damage Mechanics
The transformation matrix [T;] for the effective stress vector is a (9x9) rank matrix. Substituting Eqs.(5-25) and (5-26) into Eq.(5-20), the relationship between the effective stress vector and the Cauchy stress vector in the coordinate system (XYZ) can be presented as
{O"*} = [
*]{0"}
(5-27a)
where (5-27b) 5.3.2 Two Dimensional Space In two dimensional space, the effective stress tensor can expressed by the principal anisotropic damage variables as
(5-28a) or
{o-*} = [W]{o-}
(5-28b)
where (5-28c) (5-28d)
W]
=
1 I-Dl
0
0
0
1 I-D2
0
0
0
1 I-D2
0
0
1 I-Dl
(5-28e)
Corresponding to Eq.(5-25a), we have (5-29a) The general coordinate transformation matrix in two dimensional space can be strictly expressed by the inclination angle of cracks as (5-29b)
5.3 Principal Anisotropic Damage Model
231
where 8 is also the angle between coordinates {Xl X2} and {X Y}. Corresponding to Eq.(5-26a), we have
* (J"12, * (J"21 *}T {(J"-* } = {* (J"n,(J"22,
(5-30a) (5-30b)
[Tu]
=
cos28 sin 28 2 28 sin 8 cos [ 0.5 sin 28 -0.5 sin 28 0.5 sin 28 -0.5 sin 28
- sin 28 sin 28 cos 28 cos 28
- sin 28] sin 28 cos 28 cos 28
(5-30c)
For the strain vector, the transformation has a form (5-31a) where
[Te]
=
1
cos28 sin 28 0.5 sin 28 [ sin 28 cos 28 -0.5 sin 28 - sin 28 sin 28 cos 28
(5-31b)
It is obvious that the following relationships can be found
{E} = [Te]-l{c}
=
[Tu]{c}
(5-32a)
and (5-32b) The relationship between the effective stress vector and the Cauchy stress vector, corresponding to Eq.(5-27), can be represented in the two dimensional coordinate system (XY) as follows: For the plane stress case
Fn ~
[p'[
(J"yx
U:J
(5-33)
where
[<1>*]
=
cos 28
sin 28
'l/JI
'l/J2
--+--
0
0
--+--
sin28 (1 -1 ) 'l/JI 'l/J2 2
0
0
(1 -1 ) sin28 'l/JI 'l/J2 2
sin 28
cos 28
'l/JI
'l/J2
sin28 (1 -1 ) 'l/JI 'l/J2 2 (1 -1 ) sin28 'l/JI 'l/J2 2 sin 28 cos 28
--+-'l/JI
'l/J2
cos 28
sin 28
'l/JI
'l/J2
--+--
(5-34)
232
5 Basis of Anisotropic Damage Mechanics
For the plane strain case
(5-35)
where cos 2 (}
sin 2 (}
'l/Jl
'l/J2
--+--
0
0
--+--
0
0
(1 -1 )sin2(} 'l/Jl 'l/J2 2
0
[4>*] =
cos 2 (}
sin 2 (}
'l/Jl
0
2(} (1 -1 )sin'l/Jl 'l/J2 2 ( 1 1 ) sin 2(} 0 ----'l/Jl 'l/J2 2 1 0 0
'l/J2
'l/J2 0
2(} (1 -1 )sin0 'l/Jl 'l/J2 2
(5-36)
cos 2 (}
sin 2 (}
--+-'l/Jl
'l/J2
cos 2 (}
sin 2 (}
'l/Jl
'l/J2
--+--
5.4 Decomposition Model of Anisotropic Damage Tensor 5.4.1 Review of Definition of Damage Variable The principles of continuum damage mechanics are first reviewed in the case of uniaxial tension. In this case, isotropic damage is assumed throughout. Consider a cylindrical bar subjected to a uniaxial tensile force T as shown in Fig.5-8(a). The cross-sectional area of the bar is A and it is assumed that T
T
-
~yo
01 " 0/I \0/0\ 0
CT
0
o \0 0/0 / "0
(a)
Remove both voids and cracks
n A
A
-
CT
(b)
Fig. 5-8 (a) A cylindrical bar subjected to uniaxial tension; (b) Both voids and cracks are removed simultaneously
5.4 Decomposition Model of Anisotropic Damage Tensor
233
both voids and cracks appear as damage in the bar. The uniaxial stress IJ in the bar is found easily from the formula T = IJ A. In order to use the principles of continuum damage mechanics, we consider a fictitious undamaged configuration of the bar as shown in Fig.5-8(b). In this configuration all types of damage, including both voids and cracks, are removed from the bar. The effective cross sectional area of the bar in this configuration is denoted by A * and the effective uniaxial stress is IJ*. The bars in both the damaged configuration and the equivalent undamaged configuration are subjected to the same tensile force T. Therefore, considering the equivalent undamaged configuration, we have the formula T = IJ* A *. Equating the two expressions of T obtained from both configurations, one obtains the following expression for the equivalent uniaxial stress IJ*
IJ*
=
IJA/A*
(5-37)
One uses the definition of the damage variable fl, as originally proposed by Kachanov [5-21]
fl
(A - A*)/A
=
(5-38)
Thus the damage variable is defined as the ratio of the total area of voids and cracks to the total area. Its value ranges from zero (in the case of an undamaged specimen) to 1 ( in the case of complete rupture). Substituting for A/A* from Eq.(5-38) into Eq.(5-37), one obtains the expression for the equivalent uniaxial stress defined in Chapters 3 and 4 as
IJ*
=
1J/(1- fl)
(5-39)
Eq.(5-39) above was originally derived by Kachanov in 1958. It is clear from Eq.(5-39) that the case of complete rupture (fl = 1) is unattainable because the damage variable fl is not allowed to take the value 1 in the denominator. 5.4.2 Decomposition of Damage Variable in One Dimension
The principles of continuum damage mechanics are now applied to the problem of decomposition of the damage tensor in a damaged uniaxial bar subjected to a tensile force T. Isotropic damage is assumed throughout the formulation. It is also assumed that the damaged state is defined by voids and cracks only. Therefore, the cross sectional area A * of the damaged bar can be decomposed as follows: (5-40)
where AV is the total area of voids in the cross-section and AC is the total area of cracks (measured lengthwise) in the cross-section (The superscripts 'v' and 'c' denote voids and cracks, respectively). In addition to the total
234
5 Basis of Anisotropic Damage Mechanics
damage variable D, the two damage variables DV and DC are introduced to represent the damage state due to voids and cracks, respectively. Our goal is to find a representation for the total damage variable D in terms of DV and DC. In order to do this, we need to theoretically separate the damage due to voids and cracks when constructing the effective undamaged configuration. This separation can be performed by two different methods. We can start by removing the voids only, then we remove the cracks separately, or we can start by removing the cracks only, and then we can remove the voids separately. The detailed formulation based on each of these two methods is discussed below and is shown schematically in Fig.5-9 and Fig.5-1O. It is emphasized that this separation of voids and cracks is theoretical in the sense that it is an acceptable method of mathematical analysis and has no physical basis. In fact, the physics of the problem indicates a coupling between the two damage mechanisms, which is apparent in the next section in the general three-dimensional case. T O'Yo
0\0--;;
'- 0/
Remove voids
/0\0 j
D'
10/0\ I "() ,..........0
a--<;.-
T (a) Damaged voids
T A
A+A'
A'
'-\/
\
./
I" II ./
Remove cracks
\\/j a" / '-
.-
-
T
(b ) Undamaged configuration with respect to voids
D'
T (c) Equivalent undamaged configuration
Fig. 5-9 A cylindrical bar subjected to uniaxial tension: voids are removed first then followed by cracks
In the first method, we first remove the voids only from the damaged configuration shown in Fig.5-9(a). In this way we obtain the damaged configuration shown in Fig.5-9(b), which contains damage due to cracks only. This is termed the undamaged configuration with respect to voids. The crosssectional area of the bar in this configuration is clearly A - AV = A * + A C while the uniaxial stress is denoted by (J*v. The total tensile force T in this configuration is then given by T = (J*v(A - AV) = (J*V(A* + AC). This expression is equated to the total tensile force T = (JAin the damaged configuration from which we obtain (5-41 ) The damage variable DV due to voids is defined by the ratio AV fA. Substituting for AV from Eq.(5-40) (A - AC = A* + AV), one obtains (5-42)
5.4 Decomposition Model of Anisotropic Damage Tensor
235
Substituting Eq.(5-42) into Eq.(5-41), one obtains the following relation between IJ*V and IJ (5-43) The similarity between Eqs.(5-43) and (5-39) is very clear. The next step involves removing the cracks from the intermediate configuration in order to obtain the equivalent undamaged configuration shown in Fig.5-9(c). Equating the previous expression for the tensile force T = IJ*V(A - AV) = IJ*V(A* + AC) with the tensile force T = IJ* A * in the equivalent undamaged configuration, one obtains
IJ*
=
IJ*V(A* + AC)/A*
(5-44)
The damage variable DC due to cracks is now defined by the ratio (5-45) Substituting Eq.(5-45) into Eq.(5-44) and simplifying, one obtains the following relation between IJ*V and IJ* (5-46) Finally, substituting Eq.(5-43) into Eq.(5-46) we obtain the relationship between IJ and IJ* (5-47) The above relationship represents a formula for effective stress in terms of the separate damage variables due to voids and cracks. The same result can be obtained by reversing the order of removal of voids and cracks. In the second method, one first removes the cracks only from the damaged configuration shown in Fig.5-10(a). In this way we obtain the damaged configuration shown in Fig.5-1O(b), which contains damage due to voids only. This is termed the undamaged configuration with respect to cracks. The cross-sectional area of the bar in this configuration is clearly A - AC = A* + AV while the uniaxial stress is denoted by IJ*C. The total tensile force T in this configuration is then given by T = IJ*C(A - AC) = IJ*C (A* + AV). This expression is equated to the total tensile force T=IJ A in the damaged configuration from which we obtain (5-48) Tile damage variable DC due to cracks is defined by the ratio AC / A. Substituting for AC from Eq.(5-40), one obtains (5-49)
236
5 Basis of Anisotropic Damage Mechanics T -;;-"Yo 0\0"; '-
T
A'
0/
10/0\ I /0\0 I ci- . . . . 0
(a) Damaged configuration
0
o
Remove cracks
0 0
0
o
[1' d'
o o o
0 0
0
0
TA
A+A'
Remove voids
0 0 0 0
0 0
ft
0
T (b) Undamaged configuration wi th respect to cracks
T
(c) Equivalent undamaged configuration
Fig. 5-10 A cylindrical bar subjected to uniaxial tension: cracks are removed first followed by voids
Substituting Eq.(5-49) into Eq.(5-48) , one obtains the following relationship between cr*C and cr
cr*C = cr / (1 - DC)
(5-50)
The similarity between Eqs.(5-50), (5-43) and (5-39) is very clear. The next step involves removing the voids from the intermediate configuration in order to obtain the equivalent undamaged configuration shown in Fig.5-1O(c). Equating the previous expression for the tensile force T =cr*C(A* + AV) with the tensile force T =cr* A * in the equivalent undamaged configuration, one obtains (5-51 ) The damage variable DV due to voids is now defined by the ratio (5-52) Substituting Eq.(5-52) into Eq.(5-53) and simplifying, one obtains the following relationship between cr* and cr*C (5-53) Finally, substituting Eq.(5-50) into Eq.(5-53) we obtain the relationship between cr* and cr too. (5-54) It is clear that the above relation between the two stresses in the damaged and the equivalent configuration is exactly the same relation obtained using the first method, i.e. Eq.(5-47). Thus both methods of constructing the equivalent undamaged configuration give the same relation between the stresses in the respective configurations. In this way, the decomposition of the damage tensor has been completed in the one-dimensional case. In order to derive the
5.4 Decomposition Model of Anisotropic Damage Tensor
237
final result, we compare either Eq.(5-47) or Eq.(5-54) with the total damage appearing in Eq.(5-39). Equating the denominators on the right-hand-side of these equations, we can easily obtain the formula (5-55) Eq.(5-55) represents the general form for the decomposition of the damage variable into its two respective components, [lV and [lC. The result can be further simplified by expanding Eq.(5-55) and simplifying to obtain (5-56) Eq.(5-56) gives a very clear picture of how the total damage variable [l can be decomposed into a damage variable [lV due to voids and a damage variable [lc due to cracks. It is also clear that Eq.(5-56) satisfies the constraint o ~ [l ~ 1 whenever each of the other two damage variables satisfies it. It is also clear that when damage in the material is produced by voids only ([lc = 0), then [l = [lV. Alternatively, [l = [lC when damage in the material is produced by cracks only ([lv = 0). 5.4.3 Decomposition of Symmetrized Anisotropic Damage Tensor in 3-D
In the anisotropic case of three dimensional deformation and damage, the effective stress tensor, uij can be given by the symmetrized transformation [5-22] as follows, or
(5-57)
where the fourth order tensor Wijkl is given by the following 6x6 matrix based on a symmetrization represented by Voyiadjis et at. [5-22] as 2';22';33 - 2D~3 1
[w] = 2\7
2D13D23 2D13D23
D 13 D 23 D 12 D 23
+ 2D12 ';33 + 2D12 ';33 o
';22';33 + ';11 ';33 - D~3 - D~3 D 12 D 13 + D 23 ';11 D 12 D 23 + D 13 ';22
o o
+ + o
0 0 2';11 ';33 - 2D~3 0 0 2';11 ';22 - 2D~2 D 12 ';33 D 13 D 23 + D 12 ';33 0 D 13 ';22 0 D 12 D 23 + D 13 ';22 D12D13 + D23';11 D12D13 + D23';11
+ 2D13';22 o 2D12 D 23 + 2D13';22 D 12 D 13 + D 23 ';11 ';22';33 + ';11 ';22 - D~3 D 13 D 23 + D 12 ';33 2D13D23
D~3
(5-58) where 'V is given by (5-59)
238
5 Basis of Anisotropic Damage Mechanics
and'l/Jij = bij - Dij (bij is the Kronecker delta). Repeating the same procedure that was employed in the one-dimensional case, we can derive the general decomposition in the case of three dimensions. Removing the voids first, then removing the cracks and applying Eq.(5-57), we obtain the following two equations (5-60) (5-61 ) Eqs.(5-60) and (5-61) correspond to Eqs.(5-43) and (5-46) of the onedimensional case. Substituting Eq.(5-60) into Eq.(5-61), we obtain: {O"*} = [!liC][!liV]{O"} or O"\j = !licijmn!liv mnkO"kl
(5-62)
Comparing Eq.(5-62) with Eq.(5-57), we obtain the desired general decomposition (5-63) Alternatively, removing the cracks first, then removing tile voids and applying Eq.(5-57), we obtain the following two equations (5-64) (5-65) Eqs.(5-64) and (5-65) correspond to Eqs.(5-50) and (5-53) in the one-dimensional case. Substituting Eq.(5-64) into Eq.(5-65), we obtain {O"*} = [!liV][!liC]{ O"} or O"\j = !liv ijmn!lic mnkzO"kl
(5-66)
Comparing Eq.(5-66) with Eq.(5-57), we again obtain the desired general decomposition (5-67) It is emphasized that Eqs.(5-63) and (5-67) are equivalent, i.e. both are valid
representations of the decomposition of the damage effect tensor [!liijkd. By carrying out the tensorial multiplications explicitly using Eq.(5-58), one obtains exactly identical results. Using 6x6 rank matrix representation of Eq.(5-58) it is clear that Eqs.(563) and (5-67) reduce to the following form (5-68)
5.4 Decomposition Model of Anisotropic Damage Tensor
239
where both [PV] and [PC] can be represented using the 6x6 rank matrix of Eq.(5-58) by replacing Dij with Dij and Dij respectively. The same thing holds 'l/Jij' The matrix multiplications in Eq.(5-68) are performed using the computer algebra program MAPLE. Performing the first multiplication [PC] [PV] and equating the result with Eq.(5-58), we obtain 36 equations between the components of the damage variables D ij , Dij and Dij . We also obtain another 36 equations (for a total of 72 equations) when we perform the second multiplication [PV][PC]. It is noted that many of these equations are identical or can be shown to be identical. We have been able to reduce this huge set of equations to 18 independent equations. Furthermore these 18 equations have been classified into two categories. The first category includes the following 9 equations which represent the general decomposition of the damage tensor components Dij , into the damage tensor components Dij due to cracks and the damage tensor components Dij due to voids.
~ (nl' nl, _ D2 ) _ _ 1_ (nl'C nl,C _ Dc2) (nl'V nl,V _ Dv2) \7 '/-'11 '/-'22 12 - \7c\7v '/-'11 '/-'22 12 '/-'11 '/-'22 12
(5-69a)
(5-69b)
~(nl' nl, _ D2 ) _ _ 1_(nl'C nl,C _ Dc2)(nl'V nl,V _ Dv2) \7 '/-'22'/-'33 23 - \7C\7V '/-'22 '/-'33 23 '/-'22 '/-'33 23
~ (D13 D23 + D12'I/J33) =
\7c1\7V
[('I/J~2'I/J33 - D~~)(Dr3D~3 + Dr2'I/J33)
+ (D~3D~3 + D~2'I/J33)('I/J~2'I/J33 + 'l/Jr1'I/J33 -
~(D12D23 + D13'I/J22) =
\7c1\7V [('I/J~2'I/J33 -
(5-69c)
(5-69d)
D~l - Drl)]
D~~)(Dr2D~3 + Dr3'I/J~2)
+ (D~2D~3 + D~3'I/J~2)('I/J~2'I/J33 + 'l/Jr1'I/J33 - D~l - Dr~)]
~(D12D13 + D23'I/J11) = \7C~V [('I/J~1'I/J33 - D~~)(Dr2Dr3 + D~3'I/Jr1) + (D~2D~3 + D~3'I/J~1)('l/Jr1'I/J33 + 'l/Jr1'I/J~2 - Drl - Dr~)]
(5-6ge)
(5-69f)
240
5 Basis of Anisotropic Damage Mechanics
1 '\! ('l/Jll 'l/J22 X
where
2
2
1
+ 'l/Jll 'l/J33 - st12 - st23 ) = '\!c'\!v [('l/Jl1 'l/J22 + 'l/Jl1 'l/J33 - stl~ - st2~)( 'l/J11 'l/J2'2 + 'l/J11 'l/J33 - stli - st2'i)]
'l/Jc ij
=
6ij - stC ij and 'l/Jv ij
=
6ij - stV ij·
(5-69i)
It is clear from the components in the above set of equations that the decomposition is not explicit. A set of simultaneous equations needs to be solved for the general three-dimensional decomposition. The second category of equations includes the remaining 9 equations as follows (5-70a) (5-70b) (5-70c) (5-70d) (5-70e) (5-70f) (5-70g) (5-70h) (5-70i)
It is clear that the above equations do not contain any components of the total damage tensor stij . This set of equations relates only to the components of the two damage tensors stij and stJ:j. It is concluded that the above set of 9 equations represents the exact coupling between the two damage mechanisms of voids and cracks. Although this coupling may be obvious based on the physics of the problem, a rigorous mathematical proof has been given for it. Furthermore, the coupling Eq.(5-70) has not appeared before in [5-22].
5.5 Basic Relations of Anisotropic Damage Based on Thermodynamics
241
Finally, it is noted that in the special case of one dimensional damage, Eq.(5-69) reduces to the simple decomposition shown in Eqs.(5-55) and (556) while the coupling Eq.(5-70) reduces to zero.
5.5 Basic Relations of Anisotropic Damage Based on Thermodynamics 5.5.1 First and Second Laws of Thermodynamics of Anisotropic Materials
Similar to Chapter 3, the principle of energy conservation in thermodynamics [5-23] for anisotropic materials is also implied by the same form of the first law of thermodynamics
:t f (~{U}2 + v
E) pdV
=
f {F}T{u}dV + f {Q}T{u}dS+ f rdV - f {q}T{n}dS
v
v
dS 1
(5-71)
dS 2
where {u} is the displacement vector of particles; E is the internal energy per unit mass; r is the heat supplied per unit volume; {Q } is the vector of surface forces acted on body; {F} is the vector of body forces; {q} is the vector of heat flows passing through the unit area per unit times. The same relationship between internal energy and external work in anisotropic damage mechanics is
:t [f ~P{u}2dV + f v
v
{U}T{E}dV]
=
f {F}T{u}dV + f {Q}T{u}dS
v
dS1
(5-72)
since
f {q}T {n}dS f div{q}dV =
(5-73)
v
dS2
From Eq.(5-71) t Eq.(5-72), we have
pE
=
{u}T {i}
+r -
div{q}
(5-74)
The second law of thermodynamics (entropy principle) in the form of Clausius-Duhem inequality implies that [5-24]
:t [f v
pSdV
~ f ~dV]- f {~T {n}dS v
dS2
(5-75)
242
5 Basis of Anisotropic Damage Mechanics
. pTS -
r + div{q} -
{q}
----r-?: 0
T{\7T}
(5-76)
where S is the entropy per unit mass; T is the absolute temperature; \7 is the gradient operator. Let the free energy per unit mass be
W=E-TS
(5-77)
Eq.(5-74) can be rewritten using Eq.(5-77) as,
{O"}T {i} - p(W + s1') - pTS + r - div{q}
=
0
(5-78)
Eq.(5-76) can be rewritten using Eq.(5-78) as,
----r-?: 0
T .. T{\7T} {O"} {E} - p(W + ST) - {q}
(5-79)
5.5.2 Thermodynamic Potential and Dissipation Inequality in Anisotropy
As similarly stated in Chapter 3, the free energy of anisotropic damaged materials with anisotropic accumulative hardening can also be considered as a thermodynamic potential assumed to be
W
=
W({Ee},{il},b},T)
(5-80)
where {il} is the principal damage vector which, as the anisotropic internal state variable, corresponds to the scalar il of the isotropic damage variable, and can be obtained from the anisotropic damage tensor. {,} is the anisotropic accumulative hardening vector which, as the anisotropic internal state variable, corresponds to the scalar I of the accumulative isotropic hardening scale. Substituting Eq.(5-80) and {E} = {Ee} + {Ep} into Eqs.(5-78) and (579), the first law of thermodynamics for anisotropic damaged materials with anisotropic strain hardening can be implied in the form of free energy as
aT ) T+{O"} )T) .{Ee}-P (S+ aw· ({O"} - (Pa{Eae}w T
aW)T. P (( a{il} {il}
T.
{Ep}-
aw ) T + ( ab} h}) - pTS. - r + div{q} =
0
(5-81 )
The second law of thermodynamics for anisotropic damaged materials with anisotropic accumulative hardening can be implied in the form of ClausiusDuhem inequality with the expression of free energy as
5.5 Basic Relations of Anisotropic Damage Based on Thermodynamics
aT ) T+{O"} )T) .{Ee}-P (S+ aw· ({O"} - (Pa{Eae}w T
243
T.
{Ep}-
aW)T. ( aW)T . ) T {VT} P (( a{D} {D} + ab} b} - {q} ----y;-?: 0
(5-82)
Regarding the basic relations Eqs.(3-41), (3-42), from Eqs.(5-81) and (582) we can obtain (5-83) Introducing the heat flow vector {g} = -{VT}/T, following the similar procedure of formulations in Eqs.(3-44) and (3-45) in Chapter 3, Eqs.(5-81) and (5-82) can be rewritten as T
div{q} = {O"} {ip}-p
a wT· aw )T {it}) -pTS-r . (5-84) (( a{D} ) {D} + (ab}
. (( a{D} aW)T. aW)T b} . ) +{q}T {g}?:O {O"} T {Ep}-p {D}+ ( ab}
(5-85)
Similarly to definitions of Eqs.(3-46) and (3-47) in isotropy, definitions of the anisotropic damage strain energy release rate vector, {Y}, and the anisotropic hardening function vector, {R}, associated with the anisotropic accumulative hardening vector {'Y} can be expressed as (5-86) In the anisotropic case, the thermodynamic generalized-deformation vector consists of the observable variables and internal state vector as {E}, {D}, {'Y},TT. The associated (dual) thermodynamic generalized-force vector consists of {{ O"}, {Y}, {R}, S} T. Thus, the basic relationship in anisotropic damage mechanics can be rewritten as
{O"}
{Y} {R}
=
pgradW({Ee},{D},b),T)
(5-87)
S p Corresponding to Eq.(3-49b), the energy dissipation inequality for anisotropic damaged materials with accumulative anisotropic hardening can be represented as
244
5 Basis of Anisotropic Damage Mechanics
5.5.3 Dissipation Potential and Dual Relationship in Anisotropy Similar to Chapter 3, introducing the mechanical potential for anisotropic damaged materials, the rate relationship corresponding to the isotropic case in Eq.(3-53) can be defined as
a([J {O"} = a{Ep} , {Y}
=
a([J -a{D}' {R}
a([J -a{1r}' {q}
=
=
a([J -a{g}
(5-89)
The dual dissipation potential of anisotropic damaged materials with anisotropic accumulative hardening property introduced by the Legendre transformation, can be expressed in the form
([J*({O"}, {Y}, {R}, {q}, {Ep}, {D},{1r}, {g}) {O"}T {Ep} - {Y}{D} - {R}{1r} + {q}T {g} - ([J( {Ep}, {D},{1r}, {g})
=
(5-90) The incremental form of the dual dissipation potential is
d([J * =(
a([J)T. a([J). {O"} - a{Ep} {dcp} - ( {Y} + a{D} {dD} - ( {R}
+ ( {q} -
a([J) a{g} {dg}
. T + {cp} {dO"} -
.
.
a([J). + a{1r} {d,} T
{D}{dY}- {r}{dR} + {g} {dq} (5-91 )
Substituting Eq.(5-89) into Eq.(5-91) gives
d([J*
=
{Ep}T {dO"} - {D}{dY}- {1r}{dR} + {g}T {dq}
(5-92)
Eq.(5-92) shows us that the dual dissipation potential ([J* is related to variables {O"},{Y}, {R},{q} only, independent of variables {Ep}, {D}, {1r}, {g} thus from
([J*
=
([J* ({O"}, {Y}, {R}, {q})
(5-93)
the incremental form of which can be simplified as
d([J*
=
a([J* ) ( a{O"}
T
( a([J* ) ( a([J* ) ( {dO"} + a{y} {dY}+ a{R} {dR}
+
a([J* ) a{q}
T
{dq}
(5-94) Comparing Eqs.(5-94) and (5-91) and in a similar manner Eqs.(3-56) and (3-59), the generalized rate expressions of the dual dissipation potential for
5.5 Basic Relations of Anisotropic Damage Based on Thermodynamics
245
anisotropic damaged materials with anisotropic accumulative hardening can be written as
(5-95) where the dual dissipation potential (P* is defined in a similar procedure for obtaining Eq.(3-55) by application of the Legendre transformation to the mechanical dissipation potential (P. Eqs.(5-89) and (5-95) present the basic dual relationship, which forms the basis of theoretical frames of continuum damage mechanics, in anisotropic damage mechanics.
5.5.4 Damage Strain Energy Release Rate of Anisotropic Damage The internal state variables defined by the anisotropic damage strain energy release rate vector {Y} in the previous section have an important role in the study of the mechanism of damage growth and development. In the case of independence between elasticity and plasticity, the free energy of anisotropic damaged materials during the isothermal process can be represented as
where p is the mass density; W* is the free energy of damaged materials; W; is the elastic part of free energy W*; Wp is the plastic part of W*. The vector of the damage strain energy release rate (i.e. the vector of damage developing force) of anisotropic damaged materials can be defined from the basic relationship of continuum damage mechanics by Eq.(5-86) with {Y} =
aw*
Pa{n} as follows
(5-97) The components of {Y} can be represented either by the strain vector or by the stress vector in the Cartesian co-ordinate system as
y::i = "21{ Ee }T[T ]a[D*][T ani ]T{Ee } or (j
(j
y::•
=
-21{(J}T[T~]Ta[~~i-l[T~]{(J} v
(i = 1,2,3)
v
(5-98)
in which Y; is the component of the damaged strain energy release rate in the ith principle anisotropic direction.
246
5 Basis of Anisotropic Damage Mechanics
Since all components of the damage strain energy release rate have the scalar dimension of the energy unit with non-negative property, the total damage strain energy release rate Y of anisotropic damaged materials should be taken into account by the summation of these three individual components. Therefore, it can be defined as
where 3
[J*]
="
--1
a[D*] ~ aD· i=l
(5-100)
'
Considering that the response sensitivity of damage growth and development of anisotropic materials in different directions is not actually the same, therefore the sensitivity of the damage strain energy release rate of anisotropic materials should not be the same in different directions. In order to emphasize the sensitivity of the anisotropy properties of damage dynamic behavior Zhang et al. [5-11, 5-14"-'15] modified the formulations of the total damage strain energy release rate by introducing the anisotropic damage response sensitive vectors of material property in Eq.(5-99) as (5-101 ) where {Q} is defined as the Anisotropic Sensitivity Coefficient Vector of damage development in anisotropic damaged materials; Qili denotes the actual response of the anisotropic damage strain energy release rate in the ith anisotropic principal direction. A threshold value Ydi of the damage strain energy release rate should be calculated when the anisotropic damage component Di along the ith direction starts growing. The expression of matrix [d*] in Eq.(5-101) is (5-102) The details of elements in the matrix [d*] are described as follows
[d*] =
t
i=l
Qi
a[~~-l '
di1 d Z1 dh 0 0 0
di2 d Z2 d 32 0 0 0
dh dh d 33 0 0 0
0 0 0 9Z3
o 0
0 0 0 0 931
o
0 0 0 0 0 9i2
(5-103)
5.6 Elastic Constitutive Model for Anisotropic Damaged Materials
247
where (5-104a)
(5-104b)
(5-104c)
5.6 Elastic Constitutive Model for Anisotropic Damaged Materials Since the equivalent strain concept is not always applicable in an anisotropic damage state, Ilankamban and Krajcinovic [5-25] and Krajcinovic and Fonseka [5-26] developed an anisotropic damage constitutive relationship for brittle materials in terms of a fourth order tensor. Murakami and Ohno [5-6], using a symmetric second order tensor and symmetrization of the effective stress tensor, presented an anisotropic elastic constitutive relationship for investigation of creep damage problems. Zhang et at. [5-11'"'-'16], using the principal anisotropic damage tensor and the unsymmetric effective stress tensor based on the equivalent internal forces and equivalent complementary elastic energy, developed a complete-orthogonal symmetric elastic damage constitutive matrix as follows. 5.6.1 Elastic Matrix of Damaged Materials in Three Dimensions In the case of uncoupling elasticity and plasticity, the specific free energy of anisotropic damaged materials with anisotropic accumulative hardening is
W
=
W;({Ee}, {il},T)
+ Wp({'Y},T)]
(5-105a)
The complementary energy II* with respect to the isothermal process can be written as
II*
=
{u}T {Ee} - p[W;( {E e}, {il})
+ Wp(b})] =
II; ({E e}, {il}) - pWp(b})]
(5-105b) where II; ({ u}, {il}) is the complementary elastic energy of an anisotropic damaged material. Thus, according to the hypothesis of elastic complementary energy equivalence (see Chapter 3 3.4.3), the complementary elastic energy of an anisotropic damaged material is of similar form to that of an undamaged
248
5 Basis of Anisotropic Damage Mechanics
material under effective stress loading. Thus, the anisotropic damaged elastic complementary energy can be stated in the (principal anisotropic) coordinate system (Xl X2 X3) (similarly see Fig.3-5).
lI:({ce},{Sl}) =
=
lIe({ce},O)
~{O'}T[tli]T[D]-l[tli]{O'} 2
=
1
T
-
2{O'*} [D]
=
-1
{o'*}
~{O'}T[D*]-l {a-}
(5-105c)
2
where {O'*} is the effective (net) stress vector given in the principal anisotropic coordinate system (Xl X2 X3); W] is the transformation matrix of the Cauchy - -1 stress vector to the effective stress vector defined in Eq.(5-22); [D] is the inverse of the undamaged elastic matrix presented in the principal anisotropic coordinate system (Xl X2 X3) with the form of (9x9) order matrix as (5-106a) where 1
V2l
[0]11 =
E2
E3
V12
1
V32
El
E2
E3
--
V13
V23
1
El
E2
E3
----
[Ob=
V3l
----
El
(5-106b)
1 2G 23
0
0
0
0
0
0
1 2G 32
0
0
0
0
0
0
1 2G3l
0
0
0
0
0
1 2G 13
0
°
0
0
0
0
1 2G 12
0
0
0
0
0
0
1 2G 2l
0
(5-106c)
U sing the relation
{f}
=
"dlIe ( {O'}, {Sl)) "d{o-}
(5-107)
the elastic constitutive equations of anisotropic damaged material can be obtained as
5.6 Elastic Constitutive Model for Anisotropic Damaged Materials -
-1
{i} = [D*] {O'} or {O'}
=
-
[D*]{i}
249
(5-108a)
where (5-108b) is the inverse of the damage-elastic matrix of anisotropic damaged material, i.e. the complementary damage-elastic matrix or the effective flexibility elastic matrix. 1 -v21 - -v31 E*1 E*2 E*3 vi2 1 v32 E*1 E*2 E*3 1 vi3 v23 ---E*1 E*2 E*3
[0*] =
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1 G 23
0
0
0
0
0
0
0
0
1
Gh 0
(5-108c)
0 1
Gi2
in which,
E:
=
(1 - fli)2 Ei
(5-109a)
=
(1 - fli) (1 _ flj) v ij
(5-109b)
2(1 - fli)2 (1 - flj)2 + (1- fli )2G ij
(5-109c)
*
v ij G:j -
=
-1
(1- fli )2 -
By inverting the [D*] ,the [D*] matrix may be obtained as below,
ViI Vi2 ViJ 0 [V*] =
V 21 V 22 V 23 0 V 31 V 32 V33 0 0 0 0 G 23 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 G 31 0 0 Gi2
(5-110a)
where (5-110b) (5-110c)
250
5 Basis of Anisotropic Damage Mechanics
(5-110d) In practical applications, the damage-elastic constitutive equations must be transformed into the coordinate system (XYZ). Substituting Eqs.(5-108) and (5-109) into Eq.(5-25a) gives
{oj
=
[D*]{e} or {e}
=
[D*r1{0"}
(5-111a)
where {O"} was defined in Eq.(5-25b); {e} is the strain vector defined in (XYZ) coordinate system as {ex, ey, ez, eyz, ezx, exy }T; [D*] is the damage-elastic constitutive matrix defined in (XYZ) coordinate system as (5-111b)
[D*] = [To-][D*][ToF where [D*]-l is the inversion of [D*], and can be represented as
(5-111c)
5.6.2 Elastic Matrix of Damaged Materials in Two Dimensions -
-
-1
The elastic matrix [D*] and its inverse matrix [D*] of anisotropic damaged materials in the two dimensional case can be represented in a detailed way, as given in [5-14]. (Where each shear term in the undamaged inverse elastic - -1 matrix [D] has been rewritten in the speared form of the two dual shear - -1 terms, i.e. the undamaged inverse elastic matrix [D] has been expressed by a pretend (4x4) order symmetric inverse elastic matrix, in which each shear modulus takes the corresponding two rows and two columns, respectively, as in the case of plane stress.) 1
[D]-l =
or
v21 E1 E2 1 v12 E1 E2 0
0
0
0
0
0
0
0
1
G 12 0
0 1
G 21
(5-112a)
5.6 Elastic Constitutive Model for Anisotropic Damaged Materials E1
E2//12
0
1 - //12//21 1 - //12//21
251
0
E2
E1//21
0 0 [D]= 1 - //12//21 1 - //12//21 0 0 G 12 0 0
0
(5-112b)
0 G 21
in the case of plane strain 1 - //12//21
-
E1
[D]-l =
(1
-
+ //21) E
1
//21
(1
+ //d E
//21
2 1 - //12//21 E2
0
0
0
0 0
0
0
1 G 12
0
0
0
(5-113a) 1 G 21
or E1(1-//12//21)
(1
+ //d (1 -
E2//21
//12 - 2//12 //21 )
E1//12
[D]=
1 - //21 - 2//12//21 0
0 0 1 - //12 - 2//12//12 E 2 (1 - //21//11) 0 0 (1 + //21)(1 - //21 - 2//12 //21 ) 0 G 12 0
0
0
0 G 21
(5-113b) The transformation matrix [w] of continuum factors defined by Eq.(5-20) in the two dimensional case will have the form of (4x3) rank matrix as
[w] =
1 1- D1
0
0
0
1 1- D2
0
0
0
0
0
(5-114)
1 1- D2 1 1- D1 -
-1
Substituting Eqs.(5-112a), (5-113a) and (5-114) into [D*] [0*] in Eq.(5-108b) for plane stress gives
=
T
-
-1
[w] [D]
W]
(5-115)
=
252
5 Basis of Anisotropic Damage Mechanics
in detail as 1 1- [21
0
0
0
0
1 1- [22
0
0
0
0
[D]-l =
1
v 21
E1 v 12
E2
1
E1
E2
X
0
0
0
0
1 1 I- [22 1- [21
----
0
0
1 1- [21
0
0
0
0
0
1 1- [22
0
0
0
0
0
0
1 G 12
1
0
G 21
-
1 1- [22 1 1- [21 -1
The elemental details of the inverse elastic matrix [D*] of anisotropic damaged materials in the two-dimensional case can be obtained by calculation of the matrix product represented in Eq.(5-115) as
1 E 1 (1 - [21)2 -v21 E1(1 -
[21)(1 - [22)
-V12 E2(1 -
o
[21)(1 - [22) 1
E 2 (1 -
o
o
[22)2 (1 - [2i)2
0
+ (1 -
[2j)2
2Gd1 - [2i)2(1 - [2j)2 (5-116a)
Inversing the matrix in Eq.(5-116a), the elastic matrix [D*] of anisotropic damaged materials in the two-dimensional case can be given in a detailed way
[D*] = E1(1 -
[21)2
1 - V12V21 E1(1 -
[21)(1 - [22)V21
E2(1 -
[2d(l - [22)V12
o
1 - V12V21 E2(1 -
[22)2
1 - V12V21
1 - V12V21
o
0
o 2(1 - [2i)2 (1 - [2j )2 (1- [2i)2
+ (1- [2j)2 G12
5.6 Elastic Constitutive Model for Anisotropic Damaged Materials
253 (5-116b)
For the plane strain case, in a similar manner they give (1-!t2)V12+(1-!tl)V21 E2(1-!t!l(1-!t2)
1-V12V21 El(1-!tl)2 (1-!t1)V21 +(1-!t2)V12 E 2(1-!tl)(1-!t2)
o
1-V12V21 E2(1-!t2)2
o
o
(1-!ti)2+(1-!tj)2 2G 12 (1-!ti)2(1-!tj )2
o
(5-117a)
E~V~l (1-v~2-2n*v~l')
o
E~(1-vm (1+v 12 )(1-v;2 -2n*v;t)
o
(1+V~2) (1-v~2 -2n *V~l')
[D*] =
o
o (5-117b)
where Ei =
* V12 =
(1 - fh)2 E 1 , E2 (1 - [21) * (1 _ [22) V12' V21 n
*
Ei
v21
E2
vi2
=-
= =
(1 - [22)2 E 2 , (1 - [22) (1 _ [21) V21 (1 (1 -
[21)2 E1 [22)2 E2
(1 (1 -
[21)2 v21 [22)2 v12
(5-118)
The above elastic constitutive equations are given in the principal anisotropic coordinate system (Xl X2). The two dimensional expression of the anisotropic constitutive equations presented in the coordinate system (XY) can be easily obtained by application of the two dimensional coordinate transformation as defined in Eq.(5-111b) or Eq.(5-111c). After the matrices in Eq.(5-111b) are explicitly multiplied, the final result may be written as
{
~:
Txy
where
Dij
}=
[D*]{E}
=
[~~~ ~~~ ~~:l D31 D32 D33
has the following form [5-11]
(5-119)
254
5 Basis of Anisotropic Damage Mechanics
+ (D- 11 * + D- 22 * -
* D *12 = D*21 = D- 12
2D- 12 * - 4D- 33 * ) sm . 2()cos 2()D-* 213
(5-120) in which fJij has been defined as each element in Eq.(5-116). By inverting the relationship obtained from Eq.(5-119), the strains in terms of stresses are [5-11] "'* _ mx* _Vxy E*1 E*x E*x A* A* 1 _ my _Vyx E*1 E*y E*y A* A * _ my 1 mx
1
{ :; } "(xy
~ [e']{a} ~
A
{;::}
(5-121)
E*1 C~y
E*1 where
E* = _---=-_______ 1_______ ----._ x cos 4() (1 2Vi2). 2() 2() sin4() ~ + C* - E* sm cos + Jjj* 1 12 1 2
(5-122a)
E* = _--;-_----,,---- _ _ _ _ 1-:--_ _ _ _ _ _--,---y cos 4() 2Vi2). 2() 2() sin4() - + (1 -- - -sm cos +-E2 Ci2 Ei Ei
(5-122b)
1
C;y =
----(~-----~*---~)----1 1 1 2v12 1 2 2 -- + 4 Cb
Ei
+ -+ E2
- - -Ei
Ci2
(5-122c)
sin ()cos ()
E* m x* = ( 2 E~ 2
+ 2V~2 -
E* ) sin3() cos () - ( 2 + 2V~2 - C; E*) sin ()cos3() C; 12 12 (5-122d)
E* m* y = ( 2~
+ 2v~2 -
E*) sin ()cos3() - ( 2 + 2v~2 - C; E*) sin3() cos () C; 12 12 (5-122e)
A
A
E2
5.6 Elastic Constitutive Model for Anisotropic Damaged Materials
A* ~* * (1 vxy Vyx v12 = = - - E* E*1 E~ E; 1 A
A
1 2V * 11 ). 2 2 2 + -+ -- -sm 8cos 8 E* E* G* 2
1
255
(5-122f)
12
5.6.3 Property of Anisotropic Damage Elastic Matrix
From the relationships given in Eqs.(5-108c) and (5-109), it can be noted that each anisotropic damage state corresponds to another (new) anisotropic undamaged state with effective elastic properties of an effective module, effective Poisson's ratios and effective shear module given by Eq.(5-109). Using the equations developed in Eq.(5-109) , the relationships between the damage variables and the ratio of certain engineering properties of materials may be presented in a graphical form, as given in Figs.5-11 (a) to (c). The curves plotted in Fig.5-11 can be used in quasi-static damage analysis and safety judgment in a given damage state, which can achieve a general mechanical analysis and safety judgment in a certain damage state in a damaged structure without considering damage growth. That can be used to determine the effective elastic properties of anisotropic damaged materials from a certain damage state (damage variables) and the corresponding undamaged elastic properties of engineering materials. This means that any stress, strain and displacement analysis of a certain static damage but without damage growth can be carried out by substituting the effective parameters of damaged material into the general undamaged anisotropic formulations (or programs). Whereas these substituted effective parameters are determined from Eq.(5109) or Fig.5-11, and assumed to be a fictitious undamaged material state. Therefore the equalent quasi-static mechanical analysis and safety judgment in an anisotropic damaged structure can be employed. As the above formulae imply that the elastic modules in directions other than the principal directions are functions of the damage direction, these elastic modules vary with the angle 8 of anisotropy. The ratios of engineering properties of anisotropic damaged materials versus the angle of anisotropy are shown in Fig.5-12. From Fig.5-12(a), it can be found that the ratio of the effective Young's modulus E;/ Ei between X direction and the principal anisotropic direction Xi decreases with an increasing angle of anisotropy. As expected, the ratio of effective shear modulus 6;y/Gij has a maximum value at angle 8=45°, and this maximum value could reach as high as 1.55. Furthermore, the distribution is also symmetrical around 8=45° as expected. The effective Poisson's ratio f);y may reach a maximum value at an angle within 30° rv 40°. The components m; and m~ shown in Fig.5-12(b) exhibit inverse-symmetrical distribution. Using Fig.5-11 and 5-12(a), values of effective elastic properties E;, f);y, 6;y along the direction 8 can be determined from the undamaged elastic properties E i , Vij, G ij and the anisotropic damage variables [21, [22. For example, take a thin plate made of fiber glass whose damage
256
5 Basis of Anisotropic Damage Mechanics 1.0..--------------------, (a)
0.8
E;
0.6
£;0.4 0.2 o~----~----~~----~----~ o 0.2 0.4 0.6 0.8
fl , 5.---------------. 4
O~--~~--~~-~~--~
o
0.2
0.4
fl ,
0.6
0.8
1.0ro:::------------------, (c)
0.8 Gij 0.6
Glj O.4 r -
__
....
O.21_ _ _ _ _ _-=::~~ 0.2
0.4
fl
0.6
0.8
Fig. 5-11 (a) Variation of modulus with damage variable; (b) Variation of Poisson 's ratio with damage variable; (c) Variation of shear modulus with damage variable variables are, say, ill = 0.12, il2 = 0.07. Its anisotropic module prior to damage is El = 4.69 X 104 (MPa) and E2 = 1.03 X 10 4 (MPa), V12 = 0.26, G 12 = 0.49 X 10 4 (MPa), compared to its anisotropic damage properties after damage obtained from Figs.5-11 (a) and (b) which are = 3.63 x 10 4 (MPa) , E2 ~ 0.89 x 104 (MPa), vr2 = 0.274, Gi2 = 0.41 X 104 (MPa). Thus, the values of E~ , f)~y and G~y can be determined by means of Fig.5-12(a) for the given anisotropic angle.
Er
5.7 Different Models of Damage Effective Matrix 4
2.0 1.8
--
VX)'
1.6 1.4 1.2
257
G
G;
~
~
3
-..
~
mx
mx
-.. 2
my
1
/
V_ /
o o
-....... --- / ---
15
my
t-.,
"" ~1\\
30 45 60 75 Damage angle 90· (b)
90
Fig. 5-12 (a) Ratios of elastic properties of anisotropic damaged materials; (b) Variation of and in anisotropic damaged materials
5.7 Different Models of Damage Effective Matrix 5.7.1 Principal Damage Effective Matrix in Different Symmetrization Schemes The concept of damage effective functions or the damage effective matrix (tensor) is important in modeling the basis of continuum damage mechanics. There are various types of damage effective matrixes based on different hypotheses and different mathematical treatments, which have been widely applied to damage mechanics. In an anisotropic damage model, since the netstress (or effective stress) tensor is non-symmetric, this makes some researchers disdain the non-symmetric nature and they introduce some symmetrization methods into the damage effective matrix. The controvertial symmetrization techniques, which were suggested by Murakarmi [5-3, 5-6]' Voyiadjis and Park [5-22], Cordebois and Sidoroff [5-2], Chow and Yang[5-27], etc. in order to simplify such non-symmetry computationally, are still frequently used in many areas of damage mechanics studies due to the mathematical convenience in analysis. The symmetrization treatment may offer mathematical convenience in analysis, but may also in fact pose a spurious engineering analysis. This is because such an arbitrary treatment does not have a physical basis such that the resultant damage models may implicitly include new properties which originally did not exist and may also exclude some significant properties before symmetrization is done. Zhang et at. [5-11 rv 15] and Lee et at. [5-28] presented some anisotropic damage models using a different approach without applying symmetrization on the net-stress tensor, which is the most general approach. In this section the detailed properties and characteristics of different models of the damage effective matrix will be described in the principal anisotropic coordinate system.
258
5 Basis of Anisotropic Damage Mechanics
5.7.1.1 Damage Effective Matrix Based on Symmetrization Scheme I In an attempt to make the effective stress tensor symmetric, Murakarmi et at. [5-3,5-6]' Voyiadjis et al. [5-22,5-29]' Hayakawa and Murakarmi [5-30] suggested the first type of transformation in an anisotropic damage model form the Cauchy stress tensor [0"] to the effective stress tensor [8-*] as
[8-*] =
~{[0"]([1]-
[0])-1
+ ([1]- [0])-1[0"]}
(5-123)
where [0] and [I] are the damage state matrix and identity matrix, respectively. The function of symmetry in Eq.(5-123) can be observed in the algorithms of the detailed expression of matrixes as follows
[" "] 0"11 0"12 0"13
"'* "'* " "'*0"23 0"21 0"22 A*
"'* A*
=
0"31 0"32 0"33
"21
1[au a" a,,] 0"21 0"22 0"23
0"31 0"32 0"33
1 1-01
0
0
0
1 1-02
0
0
1 1-03
0
+
1 1-01
0
0
0
1 1-02
0
0
1 1-03
0
[au a" a,,] ) 0"21 0"22 0"23
0"31 0"32 0"33
in which all components are defined in the principal anisotropic coordinate system. Thus
(5-124) It is clear that the effective stress matrix expressed by Eq.(5-124) becomes a symmetric one. Eq.(5-124) can be rewritten in the form of stress vectors * * * * * * }T {0"- } = {0"11,0"22,0"33,0"23,0"31,0"12 }T an d 0" *} = {0"11,0"22,0"33,0"23,0"31,0"12 by employing the damage effective matrix or the damage effective transformation expressed as Eq.(5-125) {A
A
A
A
A
A
A
5.7 Different Models of Damage Effective Matrix
259
'* '* 0"22 0"11
&33
'* '* 0"31 '* 0" 12 0"23
1 1- 0
0
0
0
0
0
0
1 1- O 2
0
0
0
0
0
0
1 1- 0 3
0
0
0
0
1
0
0
!(_1_ 2 1- O 2 1
0"11
0
0"22
0
0"33
+1-0)
0
0
0
0
0
0
0"23
!(_1_ 2 1- 0 3 1 + 1- 0 1 )
0
0
0
0"31 0" 12
0
!(_1_ 2 1- 0 1 1 +1-0)
(5-125) In most articles about damage mechanics, the relation of Eqs.(5-124) and (5-125) is always represented in the form of tensor instead of the form of matrix as
&;j =
~ijklO"kl or
&;j = [(c5ikc5jl -
Okc5jl)-lO"kl
+ O"kl(c5j lc5i k
-
01c5i k)-1l/ 2
(5-126) where the damage effective tensor ~ijkl is a 4th order symmetric tensor (5-127) 5.7.1.2 Damage Effective Matrix Based on Symmetrization Scheme II The second symmetrization treatment was carried out by Cordebois and Sidoroff [5-2, 5-7], and Chow and Yang [5-27], etc. to put forward as follows 1
1
[0'*] = ([1]- [0])-2 [0"]([1] - [0])-2
(5-128)
260
5 Basis of Anisotropic Damage Mechanics
The function of symmetry in Eq.(5-128) can be observed from the following algorithms 1
VI - D1 o
o
o
1
o
o
o
1
Vl- D3 1
o
o
o
1
o
o
o
1
0"1\ 0"12 0"13] [ O";h O"h 0"23 = 0"31 0"32 0"33 0" 11
1 - D1 0"21
J(1 - D1)(1 - D2) 0"31
0" 12
0" 13
J(1 - D1)(1 - D2) J(1 - D1)(1 - D3) 0"22
0"23
1 - D2
J(1 - D2)(1 - D3)
0"32
J(1 - D1)(1 - D3) J(1 - D2)(1 - D3)
0"33
1 - D3 (5-129)
It can be seen that the effective stress tensor becomes a symmetric one after the suggested transformation. Similarly, Eq.(5-128) or (5-129) can be rewritten in the form of stress vectors {a-} = {O"ll, 0"22, 0"33, 0"23, 0"31, 0"12}T and [{O"*} = {O"i1, 0"22, 0"33, 0"23, 0"31, O"i2}T by employing the symmetrized damage effective matrix or the damage effective tensor [!P"] as
5.7 Different Models of Damage Effective Matrix 1 0 I-Dl 0 1 0 I-D2 0 0 0 I-1D3 0 0 0
0
0
0
0
0
0
0
0
0
1
0
0
1
0
0
0
0
V(1-D2)(I-D 3 ) 0
0
0
0
0
V(1-D 3 )(I-D1 ) 0
261 0"11 0"22 0"33 0"23 0"31
1
V(1-D1 )(I-D 2 )
0"12
(5-130) If the relation of Eq.(5-130) is represented in the form of tensor instead of the form of matrix, it gives
-* _
O"ij -
,T,.
'PijklO"kl
-* -_ (5:uik or O"ij
-
5: )-1/2 O"kl (5:Ujl
n
Jtkuki
-
n
5: )-1/2
JtlUlj
(5-131)
where the damage effective tensor Ilfi jkl is a 4th order symmetric tensor and in the form of (5-132) 5.7.1.3 Damage Effective Matrix Based on Symmetrization Scheme III Chow and Yang [5-27] assumed the third transformation from the Cauchy stress tensor [0"] to the effective stress tensor [~*] in an anisotropic damage model has the form as follows
[ ~*l __ [('l/Ji+2'l/Jj)-I~O'J'l v
v
0
(no summation £or i and) j
(5-133)
where'l/Ji = 1- Di (i=1,2,3) are the principal continuous factors. The function of symmety in Eq.(5-133) can be observed in the same algorithms as described before, and the detail follows thus: 0"11
20"12
+ 'l/J2
'l/Jl 'l/Jl 0"21 'l/J2 'l/J3
0"22
+ 'l/Jl 'l/J3
+
'l/Jl 'l/J3 0"23
'l/J2 'l/J2 0"32
0"31
+ 'l/Jl
20"13
+ 'l/J2 'l/J3
+ 'l/J3
0"33
262
5 Basis of Anisotropic Damage Mechanics
(5-134)
Eq.(5-133) or (5-134) can be rewritten in the form of vector as {iT}
{0"11' 0"22' 0"33' 0"23' 0"31' 0"12}T and [{o*t = {aj\,a::b,a33,a23,a:h,ai2}T by employing the damage effective matrix [tlf3] or the damage effective tensor as 1 1- [21
0
0
0
0
0
1 1- [22
0
0
0
0
0
0
0
0
0
"* 0"11
0
"* 0"22
0
0
"* 0"33
1 1- [23
0
0
0
"* 0"23
1 1-
"* 0"31
0
0
0
[22+[23
2
1
0 1-
"* 0"12
0
0
0
0
0
[23+ [21
2
1
0 1-
[21 + [22
2
0"11
0"22 X
0"33
(5-135)
0"23 0"31 0" 12
The tensor notation of the damage effective relation in Eq.(5-135) is
"* ='l'ijkIO"kl .Tr O"ij
a7j
or
= [(c5ikc5jl + c5ilc5jk) (1
-
[2j)-l + (c5jkc5il + c5j l c5i k (1
-
[2i)-1)/4]O"kl
(5-136) where the damage effective tensor detail of
tlfijkl
is a 4th order symmetric tensor with
5.7 Different Models of Damage Effective Matrix
263
5.7.1.4 Damage Effective Matrix Based on Unsymmetrization Scheme Because of a physical lack of comprehensive symmetrization processes, in this regard the approach represented by Zhang et al. [5-lO rv I5]' Valliappan et al. [5-16, 5-31 rv 33]' Murti et al. [5-34]' and Lee [5-28] is preferred to cover the symmetrization process. The most natural definition of an anisotropic effective stress tensor should be in the form of (J11
712
713
* *712 * 713 (J11
---------------
23
---------------
[ 721
(J22 7
731 732 733
I - ill 1 - il2 1 - il3 721
722
723
I - ill 1 - il2 1 - il3 731
732
(5-138)
733
---------------
I - ill 1 - il2 1 - il3
Obviously, the anisotropic effective stress tenser [(Jij ] is a non-symmetric tensor with respect to the components of effective shear stresses, which should satisfy the compatibility relation of the effective shear stress components as 7tj = 7ji(1 - ili)/(1 - ilj). In subsection 5.3.1, Eq.(5-138) has been rewritten in the form of a vector using the damage effective matrix in Eq.(5-22) (i.e. the tensor of continuity factors [tli]) is
{o-*} = [tli]{o-}
(5-139)
Because the shear pair law for anisotropic effective shear stresses is no longer satisfactory, due to its non-symmetric nature, the anisotropic damaged effective stress vectors {o-*} should be rewritten in the form of 9 x 1 rank and Cauchy stress vector {o-} in 9 x 1 rank, respectively, according to an anisotropic coordinate system (Xl X2 X3) that should be defined by (5-140) (5-141 ) Thus, the damage effective transformation matrix [tli] (i.e. damage effective tensor) in Eq.(5-139) should be defined by a matrix of (9x6) rank, which has already been given in subsection 5.3.1 by Eq.(5-22) as
264
5 Basis of Anisotropic Damage Mechanics 1
o
o
o
o
o
o
o
o
o
o
o
o
1- [21
o
[tJ.f]
=
o
oo
o
o
oo
o
o
o
o
ooo
o
ooo
o
o
(5-142)
o 1
1- [22
o
1
1- [21
Eq.(5-139) is the almost general relationship that transforms the Cauchy stress vector to the effective (net) stress vector in a 3D anisotropic principal damage model. It should be noted that the matrix (or tensor) [tJ.f] has been given different names in different articles on damage mechanics, such as "damage effective matrix", "damage effective tensor", "damage effective functions", "damage effective transform matrix", "tensor (or matrix) of continuity factors", as well as having been represented by different symbols, such as [tJ.f], [M], [N] and tJ.fijkl, Mijkl, Nijkl, etc. 5.7.1.5 Inverse of Damage Effective Transformations for Different Schemes
The transform matrix [tJ.f] overall symmetrization models are real symmetric square matrixes that can be inver sed as [tJ.f]-1[tJ.f] = [I], and the inversed effective relation of Eq.(5-23) is expressed by the inverse transformation from the effective stress tensor to the Cauchy stress tensor as (5-143) where details of the inverse matrix of the damage effective tensor for symmetrization model I, are
5.7 Different Models of Damage Effective Matrix
[tirr1
=
1- n 1
0
0
0
0
0
0
1- n 2
0
0
0
0
0
0
1- n3
0
0
0
0
0
0
0
0
2
(1-!t2)(1-!t3) (l-!t2)+(1-!t3)
0
0
0
0
0
0
0
0
2
(1-!t3)(1-!tll (1 !t3)+(1 !tll
0 2
0
265
(1-!tll(1-!t2) (1 !tl)+(l !t2)
(5-144) For symmetrization model II, the inverse matrix of the damage effective matrix is [tiF]-l = 1- n 1
0
0
0
0
0
0
1- n 2
0
0
0
0
0
0
1- n3
0
0
0
0
0
0
V(l - n2)(1 - n3)
0
0
0
0
0
0
V(l - n3)(1 - n 1 )
0
0
0
0
0
0
V(l - n 1 )(1 - n 2)
(5-145) For symmetrization model III, the inverse matrix of the damage effective matrix is '" -1
[w]
1- fh
0
0
0
0
0
0
1- O 2
0
0
0
0
0
0
1- 0 3
0
0
0
0
0
0
+ 0 3 )/2
0
0
0
0
0
0
+ 0 1 )/2
0
0
0
0
0
1 - (0 2
1 - (0 3
0
1 - (0 1 + O 2 )/2 (5-146)
When using the inversed relation in Eq.(5-143) to present an opposite transformation from the effective stress vector to the Cauchy stress vector
266
5 Basis of Anisotropic Damage Mechanics
in the general 3D unsymmetric anisotropic damage model, the formulation should be rewritten as ******** *}T { (J" 11, (J" 22, (J" 33' (J" 23' (J" 31, (J" 12 }T['Tr-1]{ '¥ (J" 11, (J" 22, (J" 33' (J" 23' (J" 32, (J" 31, (J" 13' (J" 12, (J" 21
(5-147) where the matrix of [lJf-1] has been defined as the matrix of generalized inversion for [lJf] in subsection 5.3.1 and expressed by Eq.(5-24) with a matrix of (6x9) rank as
[lJf-1] = 1-
D1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1-
0
0
1-
0
0
0
0
0
0
0
0
0
0
0
0
0
D2
D3
1- D3 1- D2 2 2
------
1- D1 1- D3 2 2
------
0
0
1- D2 1- D1 2 2 (5-148)
------
It should be noted again that the matrix symbol W]-l is not a traditional inverse matrix of [lJf] as symbol [lJf]-l, since the product of [lJf]-l[lJf]=[I]6x6 (or [lJf]-l[lJf]=[I]6x6) for overall symmetrization models gives the (6x6) rank unit matrix, but W]W]-l = [E]9X9 for the unsymmetric model is a (9x9) rank matrix, which is not a unit matrix, unfortunately.
5.7.2 Matrix [tl'] Expressed by Second Order Damage Tensor in Different Schemes 5.7.2.1 Principal Damages as Eigenvalues of Second Order Damage Tensor In subsection 5.7.1, all damage effective matrixes in different symmetrization schemes were represented by the principal damage vector {D} = {D1' D 2 , D3}T, which is obtained by solving eigenvalues and eigenvectors with respect to the real and symmetric second order damage tensor [D] (see subsection 5.2). Thus the general form of the real and symmetric second order damage tensor [D] has the form
5.7 Different Models of Damage Effective Matrix
267
(5-149)
Slu,
in which there are only 6 independent components as Sl22, Sl33, Sl23, Sl3I, Sl12, due to symmetric nature, wherein the quantity of these components should be positive and less-equal than 1, as well as the same for principal damage variables SlI, Sl2, Sl3. The principal damage variables SlI, Sl2, Sl3 can be by solving the 3 eigenvalues of the real and symmetric second order damage tensor [Sl] as
det
Slu - Sl
SlI2
Sl3I
SlI2
Sl22 - Sl
Sl23
Sl3I
Sl23
Sl33 - Sl
=0
(5-150)
On this basis, its principal values (i.e. eigenvalues) may be obtained by solving the corresponding eigenequation after expanding the determinate in Eq.(5-157). The eigenequation in Eq.(5-157) is a cubic algebraic equation of Sl written as (5-151) in which (5-152)
h =
=
ISl22 Sl231 + ISlu SlI31 + ISlu SlI21 Sl32 Sl33 Sl3I Sl33 Sl2I Sl22
Sl22Sl33
+ Sl33Slu + SluSl22 -
(Sl~3
(5-153)
+ Sl~1 + Sli2)
Slu SlI2 SlI3 13 =
Sl2I Sl22 Sl23 = Sll1Sl22Sl33+2SlI2Sl23Sl3I-(Sl22Sli3+SluSl~3+Sl33Sli2) Sl3I Sl32 Sl33
(5-154) They are invariables of the damage tensor (invariants). To solve the eigen equation Eq.(5-151),we may directly apply the rooting formulas of the Cardan equation and obtain:
(5-155)
268
5 Basis of Anisotropic Damage Mechanics
the simple notation of which is denoted by I fli=;
J(
+ 2-Vrcos[e + 1200(i-1)]
(i=1,2,3)
(5-156)
i
_~)3, e = arccos( -2~); in which p = h - Ifj3; q = hI2/3where r = 2Ir /27 - 13. Which are functions of damage invariants only, and therefore are invariable quantities too. From Eq.(5-160), the maximum of fl1' fl2' fl3 can be determined. Because roots fl1' fl2' fl3 of cubic Eq.(5-151) should be real positive values, which are within 0 ~ fli ~ 1 these 3 principal damage variables can also be obtained directly by solving the cubic algebra Eq.(5-151) with respect to fl and presented as
(5-157)
where (9 =
[8Ir + 10813 - 36hh
+ 12(12I~ - 3I~Ir -
1
54hhI3
!
+ 81Ij + 12hIl) 2]3
(5-159) Because the three principal anisotropic damage variables fl1' fl2' fl3 have to be real positive values less than 1 based on the physical nature of damage definition, the quantity in a square root must be ? 0, i.e. Ll = 12I~ - 3IiIr 54121113 + 81I5 + 12I3Ir ? O. Thus, Ll > 0 gives three real principal unequal quantities of fl1' fl2' fl3 whereas Ll = 0 gives three real coinciding roots, which reduces into isotropic damage state (fl1 = fl2 = fl3 = fl). Once the principal damage is obtained, then the principal axial directions of the damage tensor can also be determined. 5.7.2.2 Principal Damage Directions as Eigenvactors of Second Order Damage Tensor
The principal damage direction of fli is defined by a set of direction numbers (direction cosine) of the outward normal {ni}={ni1, ni2, ni3}T on the corresponding principal damage plane. The solution of eigenevectors equations
5.7 Different Models of Damage Effective Matrix
269
with respect to the corresponding eigenvalue fli represented by the principal damage variable gives the principal damage direction as fli ) nil + fl12ni2 + fl13ni3 = + (fl22 - fli ) ni2 + fl23ni3 = + fl23ni2 + (fl22 - fl i ) ni3 =
(fl11 fl12ni1 fl13nil
O} (i
0
=
(5-160)
1,2,3)
0
where the direction cosine should satisfy the orthogonal and standardization relationship as
+ ni2 2 + ni3 2 = 1, (i = 1,2,3) nilnj1 + ni2nj2 + ni3nj3 = 0, (i i=- j ni1 2
=
(5-161)
1,2,3)
The corresponding direction cosines with respect to fli can be determined by substituting the appropriate principal value, fl i , into any two of the equations given by Eq.(5-16) and using the relationship ofEq.(5-161). For example, if the principal damage direction (direction cosines) with respect to fli is desired, this can be obtained as follows Li
nil = ( L21,
(i
=
1 ; ni2 = - - - - - - - - - - , - 1 ; ni3 =
+ M2 + N2)2 1,
1,
(L21,
+ M2 + N2)2 1,
1
(L21,
1,
+ M2 + N2)2 1,
1,
1,2,3) (5-162)
where Li = fl31 (fl22 - fli ) - fl12fl23 } Mi = fl23 (fl11 - fl i ) - fl31fl12 , Ni = (flu - fl i ) (fl22 - fl i ) - flr2
(i
=
1,2,3)
(5-163)
From Eqs.(5-151), (5-152) the three components of principal damage can be determined by solution of Eq.(5-151), such as Eq.(5-155) and implied as functions of 6 independent components of the real and symmetric second order damage tensor fl ij as (fl 1 , fl 2 , fl3)
fl1 fl2 fl3
= F1(flu, fl 22 , fl33 , fl 23 , fl31 , fl12)} = F2(flu, fl 22 , fl 33 , fl 23 , fl 31 , fl 12 ) = F3(flu, fl 22 , fl 33 , fl 23 , fl 31 , fl 12 )
(5-164)
From Eqs.(5-162) and (5-163), components of the principal damage direction {ni}={nil, ni2, ni3}T with respect to fli can be determined as a set of nonlinear functions of the principal damage fli and components of the real and symmetric second order damage tensor fl ij .
(5-165)
270
5 Basis of Anisotropic Damage Mechanics
Therefore, all components of the principal damage direction {ni}={ nil, ni2, ni3}T (i=1,2,3) can be determined from Eqs.(5-162) and (5-163) and finally expressed by substituting Eq.(5-164) into Eq.(5-165) and implied as nonlinear functions of components of the real and symmetric second order damage tensor flij only by n11 nl2 n13] [ n21 n22 n23
(5-166)
n31 n32 n33
where the expression Iij ([flkl ]) (i, j =1,2,3) are functions of the 6 independent components of the real and symmetric second order damage tensor in the form of (5-167)
5.7.2.3 Property of Principal Damage Directions with respect to Damage and Stress In the above description, either the effective stress vector **** *}T, {IJ- * } = {* ****** {IJ-* } = {* 1J11,1J22,1J33,1J23,1J31,1J12 1J11,1J22,1J33,1J23,1J32,1J31,1J13, lJi2, 1J21}T or the Cauchy stress vector {iT} = {IJ11, 1J22, 1J33, 1J23, 1J31, IJ 12} Tare expressed in the same principal anisotropic coordinate system with respect to the principal damage vector {fll, fl2 , fl3Y' When substituting Eq.(5-163) or Eqs.(5-155), (5-157) into the damage effective relation {iT*} = [!li]{iT}to eliminate the principal damage vector instead of the invariable functions of the second order tensor of damage, then the damage effective matrix [w] will be defined in the natural (global) coordinate system, from which the principal anisotropic coordinate system was obtained by the transformation of the eigenevector tensor (i.e. direction cosine tensor of principal damage plane) as defined by Eq.(5-166). Consequently both the effective stress vector and the Cauchy stress vector appearing on two sides of the effective equation {iT*} = [w]{iT} should also be transformed into the natural (global) coordinate system. That can be done by
n11 nl2 n 13] T [ n21 n22 n23
(5-168)
n31 n32 n33
(5-169) Spreading the matrixes production in Eq.(5-169) gives
5.7 Different Models of Damage Effective Matrix
T
0- 11 0- 12 a31
n11 n12 n31
5 23
n12 n22 n23
0- 31 0- 23 a33
n31 n23 n33
0"12 0"13
n11 n12 n31
0"21 0"22 0"23
n12 n22 n23
&12 5 22
0"31 0"32 0"33
n31 n23 n33
0"11
271
n~1a-l1+n~2a-22+nila-33+2n31n12a-23+2nl1n31a-31+2nl1n12a-12 nil "120- 11 +"22"12 5 22+"23"31 0-33+(n22"31 +n23"12)0-23+(nl1 "23+"31 "12)0- 31 +(nI2+ n ll "22)0- 12
nil n31 all +"12"23 5 22+"33"31 0-33+(n33"12+ n 23"31 )0-23+(nl1 n33+n~1)a31 +(nl1 "23+"31 "12)0- 12
nil "12 5 11 +"22"120- 22
+ "23"31 a33 +(n22"31 +n23"12)0-23 +(n23"11 +nI2"31)0-31 +(nI2+ n ll "22)0- 12
ni2al1+n~2a-22+n~3a-33+2n22n23a-23+2n23n12a-31+2n22n12a-12 n31 "120- 11 +n22n23a22+n33n23&33+(n22n33+n~3)a23+(n23n31 +n33 n 12)a31 +(n22 n 31 +n23 n 12)u12
nil n31 all +"12"23 5 22+"33"31 0-33+(n33"12+ n 23"31 )0-23+(nl1 n33+n~1)a31 +(nl1 "23+"31 "12)0- 12 n31 n12 a l1 +n22n23a22+n33n23u33+(n22n33+n§3)u23+(n23n31 +n33 n 12)u31 +(n22 n 31 +n23 n 12)u12
n~lu11+n§3u22+n~3u33+2n33n23u23+2n33n31u31+2n23n31u12
(5-170) Rewriting Eq.(5-17) in the form of vector notation 0"11
nil
nI2
nI3
2n13n12
2n11 n13
2n11 n12
0"22
n§l
n§2
n§3
2n22n23
2n23n21
2n22n21
u22
0"33
n~l
n~2
n~3
2n33n32
2n33n31
2n32n31
u33
0"23
n31 n12 n22 n 23 n33 n 23
0"13
n11 n 31 n12 n 23 n33 n 31 (n33 n 12+ n 23 n 31)
0"12
(n22 n 33+ n §3)
u11
(n23 n 31 +n33 n 12) (n22 n 31 +n23 n 12) (n11
n33+n~1)
n11 n 12 n22 n 12 n23 n 31 (n22 n 31 +n23 n 12) (n11 n 23+ n 31 n 12)
u23
(n11 n23+ n 31 n12)
u13
(n11 n 22+ n I2)
U12
(5-171 ) The 2nd order real symmetric anisotropic damage tensor can be transformed into the principal anisotropic damage system using the coordinate transformation, which consists of eigenevectors. Then the transformation relation is represented similarly as
(5-172) Since the matrix of eigenevector coordinate transformation is a unit orthogonal self invertible matrix, the inverse of Eq.(5-172) can be simply obtained as
(5-173)
272
5 Basis of Anisotropic Damage Mechanics
Procedures for spreading the matrixes production in Eq.(5-173) are similarly given by the following details
nu
n12 n13
T
[stu st 12 st 31
nu
n12 n13]
[ n21 n22
n23
st 12 st 22 st 23
[ n21 n22 n23
n31 n32
n33
st 31 st 23 st 33
n31 n32 n33
nIl n 11 +nf2 n22+n~1 n33 + 2n 31 n12 n 23 + 2n l1 n31 n 31 + 2n l1 n12 n 12 n11 n12 n l1 +n22'n12 n 22+ n 23'n31 n 33 +(n22'n31 +n23'n12)n 23 +(nl1 'n23+ n 31 n12)n 31 +(nf2+ n l1 n22)n 12
nIl n31 nIl +n12 n 23 n 22+ n 33 n 31 []33+(n33 n 12+ n 23 n 31)[]23+(nl1 n33+ n
§1)n 31 +(nl1 n23+ n 31 n12)n
12
n11 n12 n 11 +n22 n 12o-22+ n 23 n 31 f.?33+(n22 n 31 +n23 n 12)n 23 +(n23 n l1 +n12 n 31)n 31 +(nI2+ n ll n22)f.?12 nI2 n 11
+n~2 n22+n~3n33 + 2n 22 n 23 n 23 + 2n 23 n 12 n 31 + 2n 22 n 12 n 12
n31 n12.!?11 +n22 n 23 .!?22+ n 33 n 23 .!?33+(n22 n 33+ n §3).!?23+(n23 n 31 +n33 n 12).!?31 +(n22 n 31 +n23 n 12).!?12
nIl n31 nIl +n12 n 23 n 22+ n 33 n 31 []33+(n33 n 12+ n 23 n 31)[]23+(nl1 n33+ n
§1)n 31 +(nl1 n23+ n 31 n12)n
12
n31 n12.!?11 +n22 n 23.fl 22 +n33 n 23 .fl33+(n22n33+n§3).fl23+(n23n3l +n33 n 12).fl 3l +(n22 n 3l +n23 n 12).fl 12
n~l .flll +n~3 .fl22+n~3.fl33 +2n33n23.fl23 +
2n 33 n 3l .fl3l + 2n 23 n 3l .fl12
(5-174) Comparison of each element in the matrix between the two sides of Eq.(5174) and recognizing the symmetry gives st 1 = st 2 = st 3 =
nil stu + ni2 st 22 ni2 st U + n~2st22 n~l stu + n~3st22
+ n~l st 33 + 2n31n12st23 + 2nUn31st31 + 2nUn12st12 + n~3st33 + 2n22n23st23 + 2n23n12st31 + 2n22n12st12 + n~3st33 + 2n33n23st23 + 2n33n31st31 + 2n23n31st12
+ n22 n 12 st 22 + n23 n 31 st 33 + (n22 n 31 + n23 n 12)st 23 + (nu n 23 + n31n12)st31 + (ni2 + nun22)st12 = 0 nU n 31 st U + n12 n 23 st 22 + n33 n 31 st 33 + (n33 n 12 + n23 n 31)st 23 + (nu n 33 + n~1)st31 + (nu n 23 + n31n12)st12 = 0 n31 n 12 st u + n22 n 23 st 22 + n33 n 23 st 33 + (n22 n 33 + n~3)st23+ (n23 n 31 + n33n12)st31 + (n22n31 + n23n12)st12 = 0
(5-175)
nU n 12 st U
(5-176)
Eqs.(5-175), (5-176) can be rewritten in the form of vector and matrix as
5.7 Different Models of Damage Effective Matrix
°°0 °
273
11
22 33
(5-177)
23
°°
31 12
(5-178) and characteristics in the matrix form of Eq.(5-176) or Eq.(5-178) give the compatibility relations, which circumscribe the quantity of all components in the 2nd order real symmetric damage tensor and should be within 0:::::; Oij :::::;l. We should also be concerned with the orthogonal relation of the direction cosine given by ni1nj1 + ni2nj2 + ni3nj3 = 0 (i i= j = 1,2,3) and the unit value relation given by ni1 2 + ni2 2 + ni3 2 = 1 (i = 1,2,3). Only 6 elements in matrix [n] are independent due to the symmetric nature of the direction cosine tensor [n], and we have
n11n12 n11n31 n12n31
+ n12n22 + n31n23 + n12n23 + n31n33 + n22n23 + n23n33
+ n22 2 + n33 2 + n22 2 + n23 2 n31 2 + n23 2 + n33 2
0
n11 2
=
= 0;
n12 2
= 1
=
=
0
=
1 (5-179)
1
5.7.2.4 Rotational Effect of Two-Dimensional Damage Coordinate System The components of stress O"ij strain Cij, and damage Oij are defined with respect to the anisotropic principal coordinate system (Xl, X2, X3), which can be termed as material coordinates Let us now take a second set of the Cartesian coordinates system (X, Y, Z) with the same origin but oriented differently to the global coordinates system. The following linear relations between the two coordinates can be established:
{ ~~} [~~~ ~~~ ~~:l {~} =
X3
n31 n32
n33
(5-180)
Z
where [nij] is the direction cosines between eigenvector directions-anisotropic principal directions (Xl, X2, X3) and the global coordinates-original Cartesian coordinates system (X, Y, Z). Since O"ij, Cij, and Oij are tensors, we
274
5 Basis of Anisotropic Damage Mechanics
can establish similarly the transformation as given by Eqs.(5-168), (169) and Eqs.(171)rv(173). In the state of a two-dimensional plane, the direction cosines between two systems of principal and original rectangular Cartesian coordinates can be expressed in terms of the single angle () of inclination. The transformation of lJij, Cij, and Dij from the material coordinates to the principal damage coordinates can be expressed by the transformation matrix [TO"] as given by Eq.(5-29b) for plane stress and by Eq.(5-30c) for plane strain respectively. The angle () of the principal damage coordinates with respect to the material coordinates can be expressed by components of the two-dimensional damage tensor as
2Dxy
tan2()=D -D x
(5-181)
y
The direction cosine in Eq.(5-181) defines the principal damage directions, and the corresponding normal damages are called the principal damages. The maximum and minimum principal damages are expressed as D
1=
D1 =
Dx
+ Dy + 2
Dx+Dy
(Dx - Dy ) 2
+ D2xy
(5-182a)
(Dx - Dy ) 2
+ D2xy
(5-182b)
2
2
2
5.7.2.5 Damage Effective Matrix Expressed by Second Order Damage Tensor Substituting Eqs.(5-155), (5-157) and (5-177) into different models of the damage effective matrix represented by principal anisotropic damage variables in subsection 5.7.1, respectively, gives a general form of damage effective matrix to be represented by some invariable functions of damage tensor invariants expressed by the six independent components of the 2nd order real symmetric damage tensor (vector). The most general model of the damage effective matrix can be obtained by substituting the above expressions of principal damage variables into the unsymmetrc damage effective matrix Eqs.(5-142) or (5-144) rewritten in the form of 9x6 order non-square matrix W]9X6. All non-zero components in matrix W]9X6 (i.e. Eq.(5-22) or (5-142) can be formulated by using Eq.(5155) as follows:
!Pu =
1 I
1- (i
+ 2~cos())
'
!P22 =
1
1- [i + 2~cos(() I
+ 120°)] '
5.7 Different Models of Damage Effective Matrix
~
_
33 -
1
1- [~+ 2~cos(e
W 54 =
~
_
75 -
1-
+ 240°)]'
W _
1
1
1
+ 240°)]'
1
[t + 2~cos(e + 120°)]
1- [~+ 2~cos(e
1
1- [~+ 2~cos(e
44 -
275
+ 240°)]'
' W65 = - - - - - ; 1 ; - - - - - -
1- (t
~
+ 2~cose) 1
_
1- [~+ 2~cos(e
86 -
+ 120°)]'
1
(5-183)
W96 = - - - - - ; ; - - - - - -
1- (~+ 2~cose)
For the symmetrization model I, all non-zero components in the damage effective matrix [tP] can be formulated as follows:
wn =
1
A
1-
[1"- + 2~cose] A
~ 33 -
1{
1
A
1
'
W22
=
W55 = A
W66 = A
1{
2
1
1- [~+ 2~cos(e
1
1
1- [~+ 2~cos(e
1{
[1"- + 2~cos(e + 120°)] '
-~--------
W - 44 - 2 1- [~+ 2~cos(e + 120°)] A
1-
1
1
2 1- [~+ 2~coseo]
+ 240°)]
1+ } 1}
+ -----;0-------1- [~+ 2~cos(e
+ 240°)]
240°)]
+ -----;0----1- [~+ 2~coseO]
1+ }
+ -~-------1- [~+ 2~cos(e
120°)]
(5-184)
For the symmetrization model II, all non-zero components in the damage effective matrix [l]/] can be formulated as follows: wn =
1
-
1- [~+ 2~cose]' -
~
W22
1
= -----;o---=--.,-----C"":"
1- [~+ 2~cos(e
1 - -----;0-------1- [~+ 2~cos(e + 240°)]
33 -
+ 120°)]'
276
5 Basis of Anisotropic Damage Mechanics (5-185)
For the symm~trization model III, all non-zero components in the damage effective matrix [l]/3] can be formulated as follows: ~
W11
1
=
[%- +
1-
['I¥" +2~cos(e+2400)] '
2~cose]'
1-
1 =
-
W55 =
= ------;--------
1-
~
W33
1
~
W22
0'
2~cos(e + 120°)]'
-
1
[%- - --i- cos(e +
1-
[%- +
'
-
W66 =
1 =
1-
('¥I " -
1
2~cose)
'
1
--------,,-0'=-----
[%- + --i- cos(e +
60°)] (5-186) Using Eq.(5-162) all non-zero components of the unsymmetric damage effective matrix [Wjgx6 can be reformulated in the altern ant form as
W _ 11 l[f.
l[f.
1
1-
_
22 -
1 -{
_
33 - 1 W_ 44 -
l[f.
1 -{
_
86 -
l[f.
1-
_
75 l[f.
1 -{
_
65l[f.
{I-t + 2 12 - e [8
4f - (1 -
3 (1 3 12 -
1-
2)J}
1 gIl
1
A) [;; + ~ (~I2-
{4f - (1 + A)
{4f - (1 + F3)
V?) J}
1
[;; - ~ GI2 - ~I?)J}
1
[;; - ~ (V2 -
V?)J}
1
--~-------------~
54 -
l[f.
1-
120°)]
W44
_
1 -{
4f - (1 -
-t + 2 [812
{I
4f - (1 4f - (1 -
A ) [;; + ~ (V2 -
V?)J}
1
12)J} - e3(13 12 - gIl 1
A ) [;; + ~ (V2 1
A ) [;; + ~ (~I2 1
96- 1 - {I-t + 2 [812 - e3(13 1 gIl 12)J} 2 -
(5-187)
V?)J} V?)J}
5.7 Different Models of Damage Effective Matrix
277
Corresponding to Eq.(5-184), the damage effective tensor Pijkl of symmetrization model I can be represented by using the above expressions as follows:
Pijkl = [
(bikbjl -
+ (bj1bik -
{i +
{i +
2.qrcos[B + 1200(k -1)]} bjl)-l
2.qrcos[B + 1200(l-1)] }bik )
-1] /2
(5-188)
or in the alternant form
(5-189)
Similarly, for the symmetrization model II, the damage effective tensor can be formulated as
(5-190)
or in the alternant form
(5-191)
278
5 Basis of Anisotropic Damage Mechanics
For the third symmetrization model III, the 4th order symmetrized tensor of damage effective functions can be given in detail as
or in the alternant form
(5-193)
Actually, the damage effective matrixes have a payoff function on properties in most quantities in damage mechanics, such as effective stress, effective strain, damage constitutive, damage kinetics, damage energy release, damage energy dissipation and so on. This is thus a basis and key to modeling different damage mechanics models. Consequently, we can unreservedly say that once the damage effective functions are constructed properly, there is the potential for carrying out most aspects of damage mechanics modeling. From the above descriptions, it should in particular be pointed out that unsymmetric anisotropic damage mechanics modeling expressed by the principal anisotropic damage variables (vector) {Ol, O 2, 03}T has produced significant advances not only in mathematical simplicity but also in physical maturity. This is because principle damage modeling can provide all the same functions and rules as those provided equivalently by employing the second order damage tensor in the damage mechanism, which implies that there is no need to use the complex and disadvantageous formulations expressed by second order damage tensor modeling due to equivalent functions. This is ~ecause all components of anisotropic damage effective tensors tirijkl , Ilfi jkl , l}/ijkl and l}/ijkl are invariable functions of damage invariants h, 12 , 13 , which are the natural characteristics of a damage state implied in principal damage values and do not change for any coordinate rotation That creates different forms of the second order symmetric damage tensor but with the same types of eigene-structures. So applying the second order symmetric damage tensor to modeling the damage mechanism does not provide anything new, except mathematical complexity. The best way forward in damage mechanics analysis is that we first make an eigenevalue analysis from the initial second order symmetric damage tensor to obtain the principal damage state 0 1 , O 2 , 0 3 ,
5.8 Different Modeling of Damage Strain Energy Release Rate
279
and then take the values of fh, f22' f23 into account in formulations expressed by unsymmetric principal damage modeling.
5.8 Different Modeling of Damage Strain Energy Release Rate 5.B.1 Overview of the Topic
In subsection 5.5 thermodynamic conjugate Y is defined as the damage strain energy release rate and is expressed by the derivative of strain energy with respect to the damage variable. In the case of isotropic damage, Y is a scalar and its derivation is ~ = Y. Even in the case of anisotropic damage, the damage characterization is often achieved for structures under proportional loading. For this loading condition, the principal coordinate system of damage can be assumed to coincide with that of stress and the shear stress in this principal coordinate system of damage is assumed to be zero too. However, except in a limited number of cases, most service loading conditions are nonproportional. Under such a loading condition, the principal directions of stress no longer coincide with those of damage. Accordingly, shear stress in this kind of principal coordinate system of damage is non-zero and this should be taken into account. This calls for the derivation of a generalized form of the damage strain energy rate. Unfortunately, such a generalized form is not at present available as highlighted recently by Chaboche who stated that "the damage elastic stiffness tensor and the damage energy release rate are difficult to express in the general case" [5-35], It is to remedy the shortcoming in the applicability of different modelings of the damage strain energy release rate in practical engineering problems that a further topic of investigation is planned. In some articles, the concepts of effective strain rather than effective stress are introduced into the formulation of constitutive equations. In general, the damage effect tensor [\]i ( { f2} )1 is a fourth order tensor according to the definition of effective stress, but a second order damage tensor is also employed in damage analysis in many references. The simplification becomes necessary for practical reasons as elements in a fourth order tensor are difficult if not impossible to measure. In subsection 5.7, the representations of the above mentioned.o.three forms of the symmetrization damage effective tensor tIrijkl ,
lffijkl and \]iijkl expressed in terms of second order symmetric damage tensor are discussed in detail. This section is followed by the further representation of the damage strain energy releas; rates corresponding to these three symmetrized forms of tIrij kl' lffij kl and \]iij kl·
280
5 Basis of Anisotropic Damage Mechanics
5.8.2 Modification of [tl'] Based on Different Symmetrization Models When the damage tensor is chosen as a second order symmetric tensor, there are several ways to construct the damage effective tensor [tJ.f({D})] [5-36]. It has been found in subsection 5.7 that as [tJ.f( {D})] is a fourth order symmetric tensor, it could be represented by a 6x6 matrix, but in the principal coordinate system of damage {D}, [tJ.f({D})] was chosen as a second order symmetric tensor for its convenience of application. The details of this were represented respectively for the three different symmetrization cases as shown in subsection 5.7. In order to derive a different form of strain energy release rate {Y} corresponding to the three symmetrization model, an assumed form of [tJ.f([D])] in an arbitrary coordinate system in terms of a second order symmetric tensor [D] was suggested by Chen and Chow in [5-37]. This method is required to deduce the derivative of [tJ.f([D])] with respect to [D] for the alternant formulation of the damage strain energy release rate. For the above mentioned three symmetrization forms of [tJ.f([D])], they can be written in different tensor forms thus: For symmetrization model I, the damage effective tensor can be defined as (5-194)
where (5-195) (5-196)
For symmetrization model II, (5-197)
where (5-198)
For symmetrization model III, A
[~3([D])] =
A
([1] - [0])
-1
(5-199)
where Oijkl =
(8 i k Djl
+ 8il Djk + 8j k Dil + 8j IDi k)/4
(5-200)
From the above representations, it is evident that there are different methods for constructing [!P"l([D])], [~2([D])] and [$3([D])], then [D] is a second order symmetric damage tensor.
5.8 Different Modeling of Damage Strain Energy Release Rate
281
5.8.3 Different Forms of Damage Strain Energy Release Rate The damage strain energy release rate [Y] can be defined for symmetrization models as [5-38, 5-2],
(5-201 ) where "8" indicates taking the symmetrization part. Due to the symmetry of [Y], {O"} and [0], Voigt's notation can be employed. Then [Y] and [0] can be represented in vector form as 0"1
{Y}
; {O}
=
=
0 11 0 22 0 33 0 23 0 31 0 21
fh O2
03 04 05 06 (5-202)
An essential step in the derivation of {Y} is to deduce the derivative of
[W({O})] with respect to the damage variable (vector) {O}. Accordingly, the different models of the damage strain energy release rate can be derived with Eq.(5-201) as follows For symmetrization model I: From Eq.(5-194), since [tP-1([0])] = [&] we have
a[tP-1 ({ O} )] a{O}
a[&] a{O}
a[&] a[q)] a[q)] a{O}
---
(5-203)
and with Eq.(5-196) we have
(5-204) Where [&] is a fourth order symmetric tensor, it can be represented by a 6x6 rank matrix as
q)11 0 0 0 q)31 q)12 0 0 0 q)23 q)12 q)22 0 0 0 q)23 q)31 q)33 [&] = 0 q)23/2 q)23/2 (q)22 + q)33) /2 q)3!/2 q)12/2 q)3!/2 0 q)3!/2 q)3!/2 (q)11 + q)33)/2 q)23/2 q)3!/2 q)12/2 q)12/2 0 q)23/2 (q)11 + q)22)/2 (5-205) Differentiating [&] with respect to [q)]
282
5 Basis of Anisotropic Damage Mechanics
(5-206) The damage strain energy release rate can be similarly obtained to that employed in symmetrization models by first obtaining the derivative of the damage effect tensor to damage tensor. {Y} is then derived with Eq.(5-201) as
(5-207d)
(5-207e)
(5-207f) where
5.8 Different Modeling of Damage Strain Energy Release Rate {/;11 =
of,
_
1 - st 11 ;
_
1 - st 22 ;
2(1 - st 22 ) (1 - st 33 ). 2 - st 22 - st 33
'1-'23 -
of,
{/;22 =
{/;33 =
1 - st33
_
2(1 - st 33 ) (1 - st 11 ) .
,'1-'31 -
'
of,
283
2 - st 33 - st 11
(5-208)
2(1 - st 11 )(l - st 22 ) 2 - st 11
'1-'12 -
-
st 22
which are the diagonal terms of [!P"1 ({ st})] in the principal coordinate system of {st} as shown in Eq.(5-125) of subsection 5.7.l. For symmetrization model II: Based on Eq.(5-197) we have (5-209) -
2
-
2
d[tli2({st})] [P({st})][P({st})]-l= _[~ ({st})]2d[P({st})] [P({st})]-l d{ st} 2 d{ st} d[tli2({st})] d{st}
=
_[~ ({st})]2d[P({st})] [~ ({st})]2 d{st}
2
2
(5-210) From the above equation,
d[tP2({st})]2 d{ st}
=
d[tP2({st})] d{st}
=
d[tP2({st})] d{ st}
d[1({n})]
in}
can be obtained as
2[~ ({st})]d[tP2({st})] d{ st}
2
~[~ ({st})r1d[tP2({st})]2 2
d{st}
2
(5-211)
=
~[tP2({st})r1(-[tP2({st})]2d[~~~})] [tP2({st})]2)
=
_~[~ ({st})]d[P({st})] [~({st})]2 2
2
d{ st}
2
Substituting the above into Eq.(5-201), {Y} is obtained as (5-212) Because [P( {st})] is a fourth order symmetric tensor, it may therefore be represented by a 6x6 rank matrix with the introduction of Voigt's notation. From Eq.(5-198) we have
284
5 Basis of Anisotropic Damage Mechanics
-2(1 - Jt22)Jt23 -2(1 - Jt33)Jt32
[P]=
-(1 - Jtll)Jt12 -(1 - Jt22)Jt12
Jt23Jt31
-2(1 - Jtll)Jt13
-2(1 - Jtll)Jt12
Jt23Jt31 - (1 - Jt33)Jt12
Jt23Jt12 - (1 - Jt22)Jt31
(1 - Jt ll )(l - Jt 33 ) + Jt~l Jt31Jt12 - (1 - Jtll)Jt23 Jt31Jt12 - (1- Jtll)Jt23 (1- Jtll)(l- Jt22)
+ m2
(5-213)
Differentiating it with respect to damage variable {D} gives
aPijkl aDpq [(Oik - Dik)OjpOlq+ (Ojl- Djl)OipOkq+ (Oil- Dil)OjpOkq+ (Ojk - Djk)OipOlq] / 2 (5-214) The above expression is a 6th order tensor. Theoretically, {Y} may be obtained by substituting it into Eq.(5-212), but this is a complex way to derive {Y}. The procedure employed instead in this investigation is to first derive
alP] alP] alP] alP] alP] alP] . . aDu' aD22 , aD33 , aD23 ' aD3I , aD I2 respectIvely, whIch are fourth order tensors. If we assume that the original (undamaged) material property is in isotropy and the anisotropy of materials is induced only by the anisotropic damage, then components of the damage strain energy release rate with respect to the symmetrization model II can be obtained as follows:
5.8 Different Modeling of Damage Strain Energy Release Rate
285
(5-215d)
(5-215e)
(5-215f) where
if;22
1 - Sl22;
if;ll
=
1 - Slll;
if;23
=
J(l - Sl22)(1 - Sl33);if;31
if;12
=
J(l - Slll)(l - Sl22)
=
if;33 =
=
1 - Sl33
J(l - Sl33)(1 - Sln);
(5-216)
which are the diagonal terms in [l]/2( {Sl})] with respect to the principal coordinate system of {Sl} as shown in Eq.(5-130) in subsection 5.7.1. It can be readily observed that Y23 , Y31 and Y12 may not even be zero in the principal coordinate system of damage, when the principal coordinate system of damage is not coincident with that of stress. Although the above expressions of {Y} are presented in the orthotropic property coordinate system of the material due to anisotropic damage, its value in an arbitrary coordinate system could be easily obtained through the tensor transformation rule. For symmetrization model III: From Eqs.(5-199) and (5-200) ,
0([1] - [D]) o{Sl}
-1
=
([I] _ [0])-2 o[D] o{Sl}
=
(5-217)
286
5 Basis of Anisotropic Damage Mechanics
As [ill is a symmetric fourth order tensor, it can be represented by a 6 X 6 matrix with Voigt's notation.
[ill =
Slu
0
0
0
Sl3I
SlI2
0
Sl22
0
Sl23
0
SlI2
0
0
Sl33
Sl23
Sl3I
0
Sl12/2
Sl3d2
0
Sl23/ 2 Sl23/ 2 (Sl22
Sl3d 2
0
Sl12/2 Sl12/2
+ Sl33)/2
Sl3d 2
Sl3d 2
0
Sl3d 2
(Slu
+ Sl33)/2
Sl23/ 2
Sl23/ 2
(Slu
+ Sl22)/2
(5-218)
Differentiating
[ill with respect to {Sl}, we obtain
(5-219) In the case of symmetrization model III, the derivatives of [ill with respect to Slu, Sl22, Sl33, Sl23, Sl3I, Sl12, are first evaluated, Awhich are also fourth order tensors. The damage strain energy release rate {Y} for the symmytrization model III in the principal coordinate system of damage is obtained by first substituting the resulting derivatives)n the principal coordinate system of damage in Eqs.(5-217) and (5-219). {Y} is then obtained with Eq.(5-201)
5.8 Different Modeling of Damage Strain Energy Release Rate
287
(5-220d)
(5-220e)
(5-220f) where ifll =
1 - D l l;
~23
=
1 - (D22
if12
=
1-
if22
=
1 - D22 ; if33 = 1 - D33
+ D33)/2;~31 (Dll + D22 )/2
=
1 - (D33
+ D l l)/2;
(5-221 )
which are the diagonal terms of [l]I([D])] in the principal coordinate system of {D} as shown by Eq.(5-135) in subsection 5.7.1. The above formulations have been incorporated in a finite element program and employed in a failure analysis [5-39].
288
5 Basis of Anisotropic Damage Mechanics
5.8.4 Discussion and Conclusions 5.8.4.1 Discussion
The four different forms of [tJ.f( {D})] have been formulated based on a second order symmetric tensor of {D}. As shown in subsection 5.7.1, the first three diagonal terms in Eqs.(5-120), (5-130), (5-135) and (5-142) are the same for the four cases considered, indicating that the damage effects on the normal stress are equivalent. The other diagonal terms relating to shear stress are, however, different in each of the cases. When the anisotropic principal coordinate system of damage is coincident with that of stress, 0"23 = 0, 0"31 = 0, 0"12 = 0 then Yn , Y 22 and Y 33 in the principal coordinate system of damage are easily obtained. It is evident that the formulations of Yu , Y 22 and Y 33 are the same in all three cases. These formulations are also identical in form to that of {Y} derived for the proportional loading case where the principal coordinate system of stress {O"} and damage coincide. In the case of proportional loading, the principal directions of {0" } do not change, and Y 23 , Y 31 and Y 12 are zero. This leads to the elements dD23 dD31 dD12 . . .... of~, ~' and ~ bemg zero. In thIS way, the prmclpal dlrectlOns of damage vector {D} will not change and always coincide with those of stress during the loading process. When the principal coordinate system of damage {D} does not coincide with that of stress during the non-proportional loading process, 0"23, 0"31, and 0"12, in the principal coordinate system of damage are non-zero. Y 23 , Y 31 and . dD~ Y 12 have correspondmgly real values as well as those of the damage rate ~' dD31
dD12 .. ... . and ~. ThIS IS because the prmclpal dlrectlOn of damage rotates constantly during the loading process. Consequently, the representation of {Y} in general case should be derived first in order to make possible the nonproportional loading analysis, a loading condition that is often observed in real-life structures under service loading. ~'
5.8.4.2 Conclusions
In this section, damage strain energy release rates {Y}, {Y}, fY} with respect to the three symmetrized models are derived from the there corresponding forms of damage effective functions [tP1([D])], [l]/2({D})], [~([D])] based on the second order symmetric tensor of {D}. The relation between the formulation of the three damage effective functions, which are fourth order symmetric tensors, and the second order symmetric damage tensor {D} is elucidated. The generalized tensor representations of [tP1([D])], [l]/2({D})], [~([D])] and [tJ.f( {D})] in terms of {D} developed in this section are important in extending the present applicability of damage mechanics to solve a wide range of engineering problems. This is compared among the unsymmetric [tJ.f( {D})] and
5.9 Effects of Symmetrization of Net-Stress Tensor in Anisotropic Damage Models
289
symmetrized ['h([D])], [tP2({D})], [$([D])] by both matrix and tensor formulations in the principal coordinate system of damage {D} as shown from Eq.(5-183) to Eq.(5-193). It should be noted that the symmetrized models Eqs.(5-120), (5-130) and (5-135) are only special simplified cases of the generalized anisotropic representation and cannot be used to derive unsymmetric anisotropic generalized formulations of {Y}. So far the developed formulations for unsymmetric {Y} in this book have solved what was previously lacking in the symmetrized models, which is necessary for conducting stress analysis of structures under non-proportional loading, when {Y} is chosen to be the controlling thermodynamics force in the damage evolution equation.
5.9 Effects of Symmetrization of Net-Stress Tensor in Anisotropic Damage Models 5.9.1 Review of Symmetrization Models In an anisotropic damage model, the net-stress l (or effective stress) tensor is naturally non-symmetric making the inversion expensive computationally. To simplify such non-symmetry, some investigators suggested different symmetrization techniques, the effects of which on anisotropic damage models will be briefly described in this section. This treatment, although offering mathematical convenience in the analysis, does not have a physical basis such that the resultant damage model may implicitly include new properties which originally did not exist and may also exclude some significant properties before symmetrization is done [5-40]. Such an arbitrary treatment may in fact pose a spurious engineering analysis [5-40] [5-11]. Therefore, it is necessary to examine and investigate the influence of the effects of different symmetrization schema on anisotropic damage mechanics analysis by comparing them. Zhang et al. [5-10rv12] theoretically, numerically and comparatively studied this problem and sequentially developed an anisotropic damage model without applying any symmetrizations [5-13 rv 16]. In this section the effects of various symmetrization techniques on the state of stress, constitutive relations and shear failure criteria will be described along with some illustrative numerical examples. The limitations of symmetrization treatment and a few suggestions will also be presented in this section. The first type of symmetrization treatment to achieve a symmetrically effective stress tensor has been described in subsection of 5.7.1.1 by symmetrization model I, which was often used by Murakarmi et al. [5-3,5-6], Voyiadjis et 1 In damage mechanics literature, the term "effective stress" has been used in place of "net stress" used above. However, since the term "effective stress" has already an established meaning in the geotechnical engineering field, the use of the "net-stress" term is preferred.
290
5 Basis of Anisotropic Damage Mechanics
at. [5-22,5-29] and Hayakawa et at. [5-30] and expressed previously in Eq.(5123), here with a new equation: [&*] =
~{[O"]([1]-
[Sl])-1
+ ([1]- [Sl])-I[O"]}
(5-222)
It is arranged in this section that the symbol of a quantity with a top-hat "1\,, indicates that it was produced from symmetrization model I such as [0'*]. The second type of symmetrization treatment to achieve a symmetrically effective stress tensor has been described in subsection 5.7.1.2 by symmetrization model II, which was frist suggested by Sidoroff and Cordebois [5-2] and applied widely by many researchers, such as Chow and Yang [5-27], with the following form as in Eq.(5-128):
(5-223) Similarly, the symbol of a quantity produced from symmetrization model II is marked by '-' on the top of the symbol. The third type of symmetrization treatment to achieve a symmetrically effective stress tensor has been described in subsection 5.7.1.3 by symmetrization model III, which was assumed by Chow and Wang [5-41] in order to transform the Cauchy stress tensor [0"] to the effective stress tensor [~*] in an anisotropic damage model, the form of which was rewritten by Eq.(5-133) as
[~*]
= [2 _
Sl~ _ Slj O"ij]
(no summation for i and j)
(5-224)
where 'l/Ji =l-Sli (i =1,2,3) are the principal continuous factors. Sidoroff [5-7] also proposed a different type of expression for the symmetrization process, which has a relationship with the material property v, as given below
[i"] =
~{([1] - [Sl])-I[O"]+[O"]([1]- [Sl])-I}+-V-tr{[O"][Sl]([1]-[Sl])-I}[1] 2 1 + 2v
where "tr" indicates the trace of a matrix, v is Poisson's ratio. The function of symmetrization model III defined in Eq.(5-133) or in (5224) can be observed in the similar algorithms as described before, the symbol of a quantity produced from the symmetdzation model III is marked by ,~ , on the top of the symbol. While the basis for the above symmetrization process is lacking, the above is resorted in an attempt to obtain a symmetric form for mathematical convenience. In this regard the approach presented by Zhang et ai. [5-10"-'16] and Lee et ai. [5-28] is preferred over the symmetrization process.
5.9 Effects of Symmetrization of Net-Stress Tensor in Anisotropic Damage Models
291
5.9.2 Effects of Symmetrization on Net-Stress Tensor In this section, the effects of symmetrizational treatment will be described in the principal anisotropic co-ordinate system. When considering only the principal damage state in an anisotropic damage model, the anisotropic damage state variables consist only of diagonal terms as shown below:
1=
'l/J1 0 0 ['l/J] = [1]- [0] = [ 0 'l/J2 0 o 0 'l/J3
1
[1 - 0 1 0 0 0 1 - O2 0 0 0 1- 03
(5-225)
where ['l/J] is the continuity tensor in a diagonal form along with anisotropic principal directions, which transfers the effective stress matrix to the Cauchy stress matrix as [0"]= ['l/J][O"*] and has a completely different form to [tli] that transfers the Cauchy stress vector to the effective stress vector as {O"*}=[tli]{ O"}. It should be clearly mentioned here that all the components of tensors appearing throughout this study are those used with respect to the principal co-ordinate system of the anisotropic damage tensor ['l/J] or [0]. In subsection 5.7.1 we had mentioned that in most general cases, the corresponding net stress tensor of an anisotropic damaged material can be expressed in the principal anisotropic co-ordinate system as Eq.(5-138) which is now reformed by continuity factors
[0"*] = [0"] ['l/Jr1 =
(5-226)
It is obvious that in general, if'l/Ji i=- 'l/Jj (i i=- j), the pair shear stress components in the net-stress tensor are not equal to each other, i.e. O"tj i=- O"tj , for an anisotropic damage case (see Eq.(5-19) in subsection 5.3.1), and the net-stress tensor [0"*] shown above is no longer symmetric, this can be rewritten in a alternative form as
O"tj
=
~; O"ji ( for i i=- j
and nosummation for i, j)
(5-227)
and the above relation may be thought of as the compatibility relation of the net-stress [5-10"" 11] under consideration of an anisotropic damage state. Using Eq.(5-225), Eq.(5-226) can be rewritten as
[0"* ]([1]-[ 0]) =[ 0"]
'*
[0" * ]=[ 0"]+ [0" *] [ 0]
Substituting Eq.(5-226) back into Eq.(5-228) again gives
(5-228)
292
5 Basis of Anisotropic Damage Mechanics
[0"*] = [0"] + [0"][O]['!f;]-l
(5-229)
where the second term in the above equation may be thought of as a deviation of the net-stress from the Cauchy stress tensor. Such a deviation is given a symbol [L10"] such that (5-230) or L1O"ij =
O· 1 - Hj
~O"ij (no summation for index
j)
(5-231)
Using the basic relations just mentioned above, the symmetrization treatment introduced by model I and model II as illustrated in Eq.(5-222) and Eq.(5-223) respectively may now be rewritten as (5-232) (5-233)
] (no summat·lOn Clor z• and') [0""*] = [('!f;i+'!f;j)-l 2 0"ij J
(5-234)
5.9.3 Influence of Symmetrization on Deviatiom Net-Stress Tensor In order to quantify the effects of the symmetrization process for each scheme, a series of non-dimensional ratios will be introduced here. The first family of ratios consists of the following ratios (5-235a) (5-235b) (5-235c) " O ""* ij
77 - (J
-
2
- --:-:-------:::-:-------:--;-:-----:::---;-
O"ij -
(1 -
0i)
+ (1
-
OJ)
(5-235d)
The above ratios can be logically thought of as the magnification factor of the net-stress tensor from the Cauchy stress tensor, since 0 will always be less than unity.
5.9 Effects of Symmetrization of Net-Stress Tensor in Anisotropic Damage Models
293
The second family of ratios consists of the following definitions, and since the first ratio (i.e. Eq.(5-235a)) is treated as the reference point, there are only 3 ratios in this group A
>.
A
'rju
A
u
I
*
(Tij
=-=-= { 1
(Tij
'rju
_
2
(1 + __
I-D.
1)
1- Di
for i = j for i
(5-236a)
=f. j
(5-236b)
for i = j (5-236c) These ratios can be used as a "measure" of deviation of a symmetrization treatment against the non-symmetrization case as given in Eq.(5-226). The third group of ratios will be given below where the variation of the magnitude of the resultant net-stress tensor components under a symmetrization treatment may be assessed by defining the following
(5-237a)
for i = j for i
5u
=
"'* (Tij (Tij
.:,
-
{ (1 - D.)
- Dj
(5-237b)
for i = j
1
2
+ (1
=f. j
)
1 - - - - for i 1- D j
=f. j
(5-237c)
From above Eqs.(5-237a), (5-237b) and (5-237c), it is obvious that all symmetrization schemes do not affect the magnitude of the normal stress components (i.e. i = j case), but shear stress components are affected. The effects on shear stress components due to the symmetrization schemes may be significant and this will be discussed in subsequent sections. A simple conclusion that can be immediately drawn, in view of above equations, would be the concern that the behaviour of the damaged continuum after a symmetrization
294
5 Basis of Anisotropic Damage Mechanics
treatment may be significantly different from what the real behaviour is supposed to be. Furthermore, in granular materials (soils and rocks alike) shear stress components have no-doubt an important role in their failure behaviour, such that when such a symmetrization scheme is not carefully exercised , it may produce a spurious result and/or an irreversible effect in a materially nonlinear analysis. The variation of the magnification factors 7],n fj(n fj(n 7](J for a range of o ~ [l ~ 0.8 is comparatively shown in Figs.5-13(a), (b), (c) where the referenced ratio 1J(J defined by Eq.(5-235a) has been drawn as a dotted line. For the practical range of [l used , all magnification factors do not become larger than 5. Magnification factors fj(J ' fj(J and 7](J differ significantly from the unsymmetrized 1J(J when [li and [lj attain their opposite extreme values (i.e. [li = 0 and [lj = 0.8, or [li = 0.8 and [lj = 0). 5
5~------------'
~
~
17"
T/,,--
1Z •••
4
4 £),=0.0.0.2:0.4.0.6.0.8
3'----
3
2
2
1
0.0
0.2
0.4 ilj
(a)
0.6
0.8
I
0.0
0.2
0.4
ilj (b)
0.6
0.8
I
0.0
0.2
0.4
ilj
0.6
0.8
(c)
Fig. 5-13 Magnification factor of net-stress t ensor based on models I (a), II (b) , III (c) of symmetrization schemes respectively for different damage states
The effects of these symmetrization treatments on the shear stress component may be visualized by plotting Eqs.(5-236a), (5-236b) and (5-236c) , as presented in Figs.5-14(a), (b) , (c). All symmetrization schemes considered here show a significant influence on shear stress components. These effects again are most severe when [li and [lj attain their opposite extreme values.
t)
It should be also noted that in all symmetrization schemes for (~(J ' ),(J ' the shear stress components increase with the damage component [li increasing and decrease with the damage component [lj increasing. By comparing these figures it can be seen that the maximum values of ratios, (~(J' ),(J ' ~(J) ' defined for shear stresses, may reach the values of about 3.0, 2.0 and 1.7 respectively. Since symmetrization schemes considered here lack a physical basis, the significant deviation as demonstrated in Fig.5-14 is not at all surprising. The mean of deviation of stress magnitude may be seen from the diagrams shown in Figs.5-15(a) , (b) , (c) where deviations b(J ' 8(J ' defined in Eq.(5237) are plotted against [l. Although the deviations due to a symmetrization scheme may not be significant for a small value of [li, they can be signifi-
t
5.9 Effects of Symmetrization of Net-Stress Tensor in Anisotropic Damage Models
295
3.0 ,.--- - - - - - - - - , 2.2 t:"""":X:-.- ; "' - j-' . : : : . - - - - - - - , 2.0 i~j •••• ! '~'.j2.5 , ; ; ; J •••• 1. 8 1.6 2.0 1.4 1.2 1.5
t.
1.0~~"""
1.0~~~~. 0.0
0.2
0.4 [2 j (a)
0.6
0.8 0.6
0.8
Fig. 5-14 Effects of symmetrization models I (a) , II (b) , III (c) on deviations of net-stress magnitudes for different damage states cant when a combination of opposite extreme values of [2j are attained, as has been mentioned previously. It is suggested from this assessment that a symmetrization scheme should be a bandoned in a more accurate anisotropic damage model. 3 2
8.
i'#j i =j
-
---
3 2
8.
i'#j i =j
3 2
~
8.
i'#j i =j
----
0
0
0
- I
- I
- I
-2
-2
-3
_ 3 ~L-L-~~~-L-L-J
-2
[2,=0.0.2,0.4,0.6,0.8
-3
0.00. 1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.00. 1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.0 0. 1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 [2; [2; [2, (a) for mode l I
(b) for model \I
(c) for model 11\
Fig. 5-15 Effects of symmetrization models I (a) , II (b) , III (c) on deviations of net-stress magnitudes for different damage states
5.9.4 E ffects of Symmetrization on N et-Stress I nvariant Most failure criteria are usually expressed in t erms of stress invariants because these invariants do not change the magnitude in any stress transformation. Generally, principal stresses and directions of any stress state may be found by considering the following eigenvalue problem (either for an undamaged or a damaged model) as,
(5-238)
296
5 Basis of Anisotropic Damage Mechanics
where lJij is the stress tensor considered; A = {Al,A2,A3} are eigenvalues (in a 3D state of stress), lij is usually called "eigenvector" (direction cosine) corresponding to the eigenvalue Ai, and 6ij is the Kronecher delta. Hence, the corresponding principal stresses and directions of a damaged stress state (lJ:j or &:j' ij:j and j ) may readily be found by substituting an appropriate expression into Eq.(5-238) and solving the resultant cubic equation as given below
-u:
(5-239) where h, 12 , h are the first, second and third stress invariants. For the non-symmetrized model the corresponding stress invariant can be derived as in [5-34]' and only the final results are represented here (5-240a)
(5-240b)
(5-240c) By applying the considered symmetrization treatments, the resultant net stress invariants may be expressed as
j~
=
1~
(5-241a)
(5-241b)
and similarly (5-242a)
5.9 Effects of Symmetrization of Net-Stress Tensor in Anisotropic Damage Models
I~ = I~
297
(5-242b)
0"11
0"13
1- 0 1 1
0"12
I*3 --"2 J(l - 0 )(1 - O ) 1 2
J(l - O2 )(1 - 0 3 )
0"13
0"33
1- 0 3
(5-242c) (5-243a)
0" 110"22
0"220"33
(1 - 0 1 )(1 - O 2 )
(1 - O 2 )(1 - 0 3 )
0"11
0"12
(1 - 0 3 )(1 - 0 1 )
(5-243b)
0"13
1- 0 1
1 - [h+n2
1- nl+ n 3
0"21
0"22
0"23
O2 + 0 1 j* _ 1 3 - - 12 0"31
1-
03
2
2
1- O 2
1 _ n2+n 3
0"32
0"33
2
+01
2
1-
0 3 +02 2
2
(5-243c)
1- 0 3
where 1:::1 in Eqs.(5-241c), (5-242c) and (5-243c) indicate the determinant of the matrix. Because of the complicated nature of stress invariants, it would be easier to consider a two-dimensional case. The first stress invariant in all four cases shown above remains the same, thus this indicates that the normal stresses do not change under any symmetrizations The second stress invariant, however, may be reduced in the following manner: (5-244a) (5-244b) (5-244c)
298
5 Basis of Anisotropic Damage Mechanics (5-244d)
The corresponding deviation ratios of the stress invariant can be defined as follows (5-245a) (5-245b)
(5-245c) (5-245d) The above relations show that the second stress invariant may be significantly different after symmetrization treatment using models I and III whereas the symmetrization treatment using model II does not change the magnitude of the second stress invariant. In order to make a comparison, the deviation of the second stress invariant between the unsymmetrized model and the undamaged model is also presented in this group by Eq.(5-245). 5.9.5 Effects of Symmetrization on Net Principal Stresses and Directions By considering a 2D case again, Eq.(5-239) obtaining principal stresses and directions may be reduced to the formulae
(5-246a) (5-246b) In the damage case, irrespective of whether the symmetrization is applied or not, the governing Eqs.(5-246a) and (5-246b) are still applicable, and hence for unsymmetrization
(5-247a)
5.9 Effects of Symmetrization of Net-Stress Tensor in Anisotropic Damage Models
tan (20: *) =
(-1-_1_fl-1
+ -1-_1_fl-2 )
299
0"12
(5-247b)
--'--0""1::-=1---0""2::':::2-<---
and similarly, when symmetrization schemes are applied, the following equations prevail,
-*1,2 0"
* = 0"1,2
(5-248b)
(5-248c)
tan(2&*) = tan(20:*)
(5-249a)
(5-249b)
40"12
tan(2&*) = (1 - flI)
+ (1 -
fl2 ) ----1 - fl1 1 - fl2 0" 11
0"22
(5-249c)
Using the above equations, the corresponding ratios for the net principal direction may be similarly defined as given below (5-250a) (5-250b)
300
5 Basis of Anisotropic Damage Mechanics
~ rJ
tan(2&*) 4(1 - Sll)(l - Sl2) - ---'-------'---'--------'----.". '" - tan(2a*) - [(1 - Sl2) + (1 - Sld]2
_ _ tan(2&*) _ 2J(1 - Sll)(l - Sl2) _ (1 - Sll) + (1 - Sl2) -
rJ(i - tan(2a*) -
By further introducing parameters ,,(,
9, 1
and
~
VrJ",
(5-250c) (5-250d)
if defined as, (5-251a)
A
"( =
[(1 - Sll) + (1 - Sl2)] 2 2 2(1 - Sll) (1 - Sl2)
2
(5-251b)
1=1 4
A
1
=
(5-251c)
[(1 - Sll)
+ (1
- Sl2)]
2
(5-251d)
Eqs.(5-247a) and (5-248) can be rewritten together in a more compact form as
(5-252)
The maximum shear stress for each model may be obtained as given below
(5-253a)
(5-253c)
5.9 Effects of Symmetrization of Net-Stress Tensor in Anisotropic Damage Models
"*
Tmax =
{
[ 0 " 11
2(1- D 1 )
0"22]
2(1 - D 2 )
-
2
[
+
2
+ (1 -
(1 - D 1 )
D2 )
301
]2 2
0"12
}!
(5-253d) Similarly, ratios rJn fin fiT and ~T' and may be defined below (5-254)
t
Using the expressions of 8'J) 517 , 817 , and rJn fin fin ~T given in Eqs.(5235), (5-237) and (5-251) respectively, the Eqs.(5-253) and (5-254) can be simplified as
rJT
fiT
1
=
((32
+ fi;) '2
1
=
fiT
((32
+ i) '2
(5-255a) 1
=
((32
+ 4fi;) '2
1
=
((32
+ fi;) '2
(5-255c)
= rJT
1
1
+ 1) '2
=
0"11/0"12
_
~T = ((32
(5-255b)
((32
+ 4~;) '2
(5-255d)
where (3 =
2(1 - Dd
0"22/0"12
2(1 - D 2 )
(5-256)
Ratios fin fiT and ~T defined for maximum shear stress by different symmetrization schemes have some relationships with rJn which is the ratio rather than the symmetrized one, and that can be expressed as (5-257a) (5-257b) (5-257c) From the above derived relations, i.e. Eqs.(5-247)rv(5-257), the following observations can readily be made: •
The symmetrization scheme of model I changes the magnitude of the effective principal stress and does not change the effective principal direction, whereas the symmetrization scheme of model II changes the principal direction without changing the magnitude of the effective principal stress But the symmetrization scheme of model III changes both the magnitude of the effective principal stress and the effective principal direction.
302 •
•
5 Basis of Anisotropic Damage Mechanics Both symmetrization schemes of model I and model III change the magnitude of the effective maximum shear stress, whereas model II does not change the maximum shear stress Due to this, symmetrized models I and III are considerably more significant than the symmetrized model II. The effective second stress invariant changes value under the symmetrization schemes of models and III, but remains the same under the scheme of model II.
The deviation ratio for the square of maximum effective-shear-stresses between a symmetrization model and unsymmetrization model can be presented below (5-258a) (5-258b)
(5-258c) 1
1
(5-258d)
Since the pair law of effective shear stresses in the general anisotropic damage case is not compelling due to the nature of Ttj -I- Tji' in order to exam the effects of anisotropic damage of this nature, a square deviation ratio between the difference of these two effective-shear-stresses and the Cauchy shear stress are defined in this group shown by Eq.(5-528). The plots of (J h ,8h ,5h) for Eqs.(237) and (J T =,8T =,8T =) for Eq.(5-258) versus fl are shown in Fig.5-1~ and Fig.5-17 respectively. It should be observed that the deviation of i2 and I2 in the symmetrized models I and III markedly changes with fl. Whereas it can be seen in Fig.5-16 and Fig.5-17, as expected, that the curves representing both deviations of the effective second stress invariant 12 and the effective maximum shear stress T,';,ax due to symmetrized model II are the same as those of components of the effective stress tensor unsymmetrized. In particular" the effects implied in Eq.(5-245d) and Eq.(5259d) are plotted by Fig.5-16(c) and Fig.5-17(c) in comparison with others. It is also interesting to note that some deviation ratios for the square of maximum net-shear stress defined by JT = = (f,';,~x - T,';,~x)/(li2' 8T = = -*2 *2 )/ 2 ~ ("'*2 *2 )/ 2 th . t·IOn ( Tmax - Tmax (l12, u T = = Tmax - Tmax (l12 are e same as th e d eVIa
ratio of the net-shear stress defined by JO" = (a-i2 - (li2) / (l12, etc.; that is, (JT = = JO") and (Jh = J,;) are also true for the symmetrization scheme of model I.
5.9 Effects of Symmetrization of Net-Stress Tensor in Anisotropic Damage Models
303
0.5
4
0.0
20
-0.5
15
I
-1.0
10
0
- 1.5
A
8n
3
2
-I
-2 0.0
0.2
0.4 D, (a)
0.6
-2 .0 8n .... -2.5 0.0 0.2 0.8
5 0 0.4 D, (b)
0.6
0.2
0.4
DJ
0.6
0.8
(c)
Fig. 5-16 Effects of different symmetrization models I (a ), II (b) , III (c) on deviations of second net-stress invariants for different damage states 4
3
A
2
2
8;. or.-
"" 8,.-
....
-I
0.0
0 -10
0 .0,-0,0.2,0.4,0.6,0.8
0.2
0.4 0.6 DJ (a)
0.8
-I 0.0
8,;.
10
8"".0 ••
~ .,
0
20
'" 8,.
-20 0.2
0.4 0.6 DJ (b)
0.8
0.0
0.2
0.4 0.6 DJ (c)
0.8
Fig. 5-17 Effects of symmetrization models I (a) , II (b) , III (c) on deviations of effective maximum shear stress for different damage states
The effect of symmetrization schemes on the principal stress direction can be assessed by plotting i?ex, ria and fl ex versus [2 as shown in Figs.5-18(a) , (b) , (c). The plots in Fig.5-18 show how significantly t he direction may change under a certain symmetrization scheme. The significant effect on the magnitude of the principal stress may be illustrated by plotting parameters of ::;, 'Y and ;Y versus [2 as presented in Figs.5-19(a) , (b), (c). In this plot, effects of "(,1, 'Y and '1 only apply to the shear stresses in Eq.(5-252) , and may reach as high as 25 when both [21 and [22 attain a value of 0.8. Hence, as mentioned before, applying a symmetrization scheme must be carefully exercised to avoid any spurious results in the principal stress and direction analysis. 5.9 .6 Effects o f Sy mme triza tio n o n D a m age C o n stitutive R e la tio n s
The effect of symmetrization treatments on the damage constitutive relationship will be explored in this section. A similar approach with a set of ratios, as done before, will be repeated for various parameters. The net stress tensor given in Eq.(5-226) can be rewritten in t he vector and matrix notation using the transformation matrix [IP] (where [IP] is not the same as the matrix [1/>] defined in Eq.(5-225) but is the same as detailed
304
5 Basis of Anisotropic Damage Mechanics l.lr---------------,
50 r-~~--------.
ij r;. '" 17" ••••
1.0~~~~~~~
40 30 .0,=0,0.2,0.4 ,0.6,0 .8
0.9 0.8 0.7
20
10~~~~:=:= o
0.5 0.4 <--.JL.......I....L...1.-'-'-...........L...L'-'--'-' 0.8 0.0 0.2 0.4 0.6 0.8
~~~~~~~~
0.0
0.2
0.4
0.6
DJ
DJ
(a)
0.6
i7.=~ '7.
_ 11.-
fl•••••
0.5 i7. =tan(2a ')/t.an(2ii) 0.4 L........L..L...t'-'-'................................................, 0.0 0.2 0.4 0.6 0.8
(b)
D,
(c)
Fig. 5-1 8 Effects of symmetrization models I (a) , II (b) , III (c) on effective principal directions for different damage states
1000
A
logr
rA-
100
o.lL.......>....L...1.,.................."............ 0.0
0.2
0.4 OJ
(a)
....L.....r...........J
0.6
0.8
.0 r O,O .2,0.4,0.6,0.8 O.5 '-::-''-"::'-::-'----=-7"'-~:'-'-';:"' 0.0 0.2 0.4 0.6 0.8 0, (b)
(c)
Fig. 5-1 9 Effects of symmetrization models I, II, IlIon the influence parameters of effective principal stress for different damage states shown in contours and surfaces (a) For model I, III; (b) For Model III, II ; (c) Surfaces for model I, III
in [5-12]. For the unsymmetric model in {CT*} = [lP]{CT} , [lP] is a (9 x 6) rank matrix expressed in Eq.(5-22). When this transformation is applied to the damage model with symmetrization treatments, Eqs.(5-222) to (5-224) may also be rewritten as
{a*} = [~]{CT}; {a *} = [q/]{ CT}; {a*} = [q/]{CT}
(5-259)
In order to obtain a corresponding constitutive relationship similar to the non-symmetrized model presented in section 5.6, following a similar manner the complementary elastic energy theorem can also be applied to models with symmetrization treatments. It is reasonable to assume that " The complementary energy of a damaged state is assumed to be equal to that of the undamaged state under effective stress loading under a symmetrization treatment" . Constitutive equations {E} = [D*r1 { CT} or {CT} = [D*]{E} shown in Eqs. (5108)"-'(5-110) , in which [D*r 1 = [lP]T [Dr l [lPJ, can be readily obtained.
5.9 Effects of Symmetrization of Net-Stress Tensor in Anisotropic Damage Models
305
In a similar fashion with the use of Eq.(5-108) , effective elastic matrixes due to symmetrization treatments of models I, II, III have the following forms (5-260a) (5-260b) (5-260c) in which [P]' [l]I], [P] have been expressed by Eqs.(5-125), (5-130), (5-135) in detail. Resultant damaged material constants (anisotropic elastic properties) can be obtained explicitly by inverting [D*]-l, [D*r1 , [V*]-l and hence direct comparison of the unsymmetrized model and models with different symmetrization treatments can be easily made. The explicit expressions for the damaged material in each model are given below: Damaged properties for the unsymmetrized anisotropic model presented by Zhang Wohua et al. [5-10"-'15] have been described in Eqs.(5-108) of section 5.6. However, damaged properties for these three symmetrized anisotropic models are presented as follows: Damaged properties for symmetrized model I (5-261a) A* _
G ij -
[
)]2 ..
2(1- Di)(l- Dj (1 _ D i ) + (1 _ D j
)
G,}
(5-261b)
Damaged properties for symmetrized model II (5-262a)
CT j
=
(1 - Di)(l - Dj)Gij
(5-262b)
Damaged properties for symmetrized model III (5-263a) (5-263b)
It can be readily appreciated that from the above explicit forms the symmetrization schemes do not introduce a deviation in the value of and vij from any unsymmetrized models. However, the damage shear modulus is affected by all symmetrization schemes. In order to illustrate the effects of
E:
306
5 Basis of Anisotropic Damage Mechanics
symmetrization treatments on the constitutive relationship of an anisotrpic damaged material the following ratios are defined (5-264a)
(5-264b)
(5-264c) The plots of Gij/Gij, Cr;j/Gij, C)'; jGij and fic , fic , ~c for various [l are shown with curves and surfaces in Fig.5-20 and Fig.5-21 respectively. An
0.6 0.4 0.2 0.0 L...L............ .L..L..L..L............ .L..L..L..L.L..L.J 0.0 L...L..L..L..L..L..L..L..L..L..L..L..L..L.L..L.J 0.0 0.2 0.4 0.6 0.8 0.0 0.2 0.4 0.6 0.8
12) (a)
12j (b)
o.OL-.L..L..L..L.......................................... 0.0
0.2 0.4
12)
0.6
L..L.J 0.8
(c)
F ig. 5-20 T he ratios of effective shear modulus effected by symmet ri za t ion models I (a) , II (b) , III (c) to an unda maged one vers us da mage st a tes shown with curves and surface
0 .0 0
.2
0.4
12 ) (a)
0 .6
0.8 0.0 0.2
0.4 OJ (b)
0.6 0
.8
0 .2
0.4 OJ (c)
0.6 0.8
Fig. 5-21 Effects of symmetrization models I (a) , II (b) , III (c) on effective shear modulus for different damage st a tes shown wi t h curves and surface
5.10 Simple Damage Evolution Modeling
307
effective shear modulus for all models presented in Fig.5-20 decreases with the damage increasing significantly. It is interesting to note from Fig.5-21 that the resultant shear modulus is magnified when a symmetrization scheme is adopted. The symmetrization scheme of model I may magnify the shear modulus 1.5 times, whereas the symmetrization scheme of model II can be as much as 2.5 times the shear modulus obtained from the unsymmetrized model (Fig.5-21). However, model III could be over 28.5 times.
5.10 Simple Damage Evolution Modeling 5.10.1 Damage Kinetic Equations For the complete analysis of dynamic damage problems, besides the appropriate constitutive laws, it is necessary to specify the damage kinetic equation in the form (5-265) where lJij is the state of stress at a particular point and fl is the damage tensor at that point. Also, D represents the rate of damage. Eq.(5-265) implies that the damage growth rate, practically the damage and stress distribution in an element, is a function of time and coordinates (for example in a two dimensional case, lJ(x, y, t), fl(x, y, t). The direct integration of damage kinetic equations in F. E. dynamics analysis is hence difficult. Most investigations consider the damage kinetic equation in the form of a power law, and so far two major damage evolution criteria have been proposed for different kinds of materials, the first one is a power function of tensile normal stress and the other is based on the damage strain energy release rate. Both of the criteria have been applied in this book.
5.10.1.1 Damage Evolution Equation Based on Effective Stress State For some materials, especially ductile materials, the damage kinetic equation based on a function of the tensile stress, which was introduced first by Kachanov, gives a good estimate of the behavior of the damaged material. The above-mentioned function is employed here for unidirectional loading
dfl dt
=
{A( 1 ~ fl)n o
IJ
IJ
>
IJd
(5-266)
~ IJd
where A > 0, n > 0 in Eq.(5-266) are material constants depending on the rate of loading, s is the uniaxial stress, and IJ d is the threshold value of the
308
5 Basis of Anisotropic Damage Mechanics
tensile stress. In the case of brittle materials, and quantity of IJ d is long term or the static fracture strength of the material. A denominator factor (1 - D) is introduced to account for the acceleration of the damage accumulation rate with a reduction in the effective area under load. For a given stress history Eq.(5-266) can be integrated to obtain D. In the case of the multiaxial stress state and isotropic damage, it is better to use the concept of the equivalent stress IJ eq of a Cauchy stress tensor, based on a different criterion, such as the von-Mises criterion. Then, dD = dt
{
A
(
lJeq
1 _ Di
o
)n IJ eq
~
IJ deq
(5-267)
lJeq ~ IJdeq
where 1
lJeq =
{~[(IJX _lJy )2 + (lJy -lJz )2 + (lJ z -lJx )2 + 6(T;y + T;z + T';x)]} "2
(5-268) and IJ deq is the threshold value of the equivalent stress IJ eq corresponding to the Cauchy stress tensor. Kachanov has considered the extension of the kinetic equation to the case of anisotropic materials. The corresponding kinetic equations in the anisotropic principal axes system have the following form: lJii
>
IJdi,
i = 1,2,3 (5-269)
where Ai > 0, ni > 0 (i = 1,2,3) are material constants in the direction of anisotropic principal axes, and IJdi represents the threshold stress in the ith principal direction. It is assumed that the principal axes of damage maintain a prescribed orientation in a material-fixed co-ordinate system and that the damage accumulation on the principal planes depends only upon the applied tensile stress. It should be noted that the material constants Ai and ni may be obtained from experimental results, as will be explained in other section. It may be complex to adopt Eq.(5-269) in a multiaxial state of anisotropic materials for a three dimensional case, because a total of 9 material constants Ai, ni and IJdi(i = 1,2,3) need to be determined by experimental tests. The following damage kinetic equation of anisotropic damaged materials, based on the equivalent stress IJ eq may give a simplified model,
(5-270)
5.10 Simple Damage Evolution Modeling
in which only 5 material constants mined.
O'di
309
(i =1,2,3) and A, n need to be deter-
5.10.1.2 Damage Evolution Equation Based on Damaged Strain Energy Release Rate The concept of an elastic damage strain energy release rate, necessary to propagate the micro-cracks is justified by comparing the stiffness before and after the growth of micro-cracks. In fact, the elastic damage strain energy release rate is an extension of the concept adopted in linear fracture mechanics for the crack strain energy release rate. For the damage evolution, consistent with experimental results, the following kinematics law in isotropic damage is considered [5-21] dO = dt
{HY
k
0
(5-271)
where the parameters B > 0, k > 0 in Eq.(5-271) are material constants that can be determined by experimental measurements in a similar procedure to that involving the parameters of A and n presented in [5-21], and Yd is the threshold value of the damage strain energy release rate at the start of damage o growth. Similarly, for the anisotropic damage, the rate equations can be represented in three anisotropic principal directions, ith (i = 1, 2, 3), as
Yi > Y di (i = 1,2,3) (5-272) in which parameters Bi and k i (i =1,2,3) are constants of anisotropic materials and may be determined by experimental measurements on anisotropic materials of interest. Yi is the damage strain energy release rate in the ith anisotropic principal direction and Ydi is the threshold value of Yi along the ith anisotropic principal damage direction at the start of damage Oi growth. The damage strain energy release rate Y can be determined by Eq.(363) and Eqs.(3-87) and (3-88) or Eqs.(3-146) and (3-147) for Y in isotropic damage, and Eqs.(5-98), Eq.(5-99) or (5-101) for Y (i = 1,2,3) in anisotropic damage. The integration of above damage kinetic equations of all types can be carried out using the Newmark time integration scheme. An accumulation rule of damage increment AD for each time step At at each Gaussian point in each element within the whole analyzed region should be taken into account for a description of the damage state and the damage growth process. The threshold characteristics in all types of damage kinetic equations provide a localization function of damage and damage growth, which makes the damage growth
310
5 Basis of Anisotropic Damage Mechanics
occur only at a point where the threshold condition is satisfied. Consequently, the damage increment AD will be accumulated based on the value of the previous damage state at that point and time where the threshold condition is satisfied. If the threshold condition is never satisfied at a point and time, then the damage would not grow and therefore materials may not be damaged at all if no initial damage exists. It is evident from these comments that the damage growth and propagation only take place at some possible points and in some possible directions where the threshold condition is satisfied, in other words where stress maybe is concentrated, deformation discontinued, material cracked or weakened and so on. This concept actually is based on a micropoint view. 5.10.1.3 Average Integration Scheme for Damage Evolution Equations
In the case of damage growth, the damage and stress distribution in an element are a function of time and coordinates, thus the integration of damage kinetic equations in F. E. dynamic analysis is hence more complex. The rules of time integration and accumulation of damage kinetic equations at each Gaussian point provide more accurate results of damage distribution, but we may spend more computational resources, such as CPU time and memory size as well as plotting capability especially for large dimension structural problems. In order to overcome this difficulty, it is necessary to introduce an average value and an average rate of damage in an element. The average integration scheme for overall damage evolution equations of an element may provide an economic method for integrating the damage rate equation, which will provide an overall mean damage state in the element at each time step. Then the damage growth law in an element can be approximately developed by an average value. Generally, the material parameters A and n (or Band k) are considered as constant within a small element which usually is a localized damage area and is therefore to be discretized by a denser mesh. In a multiaxial stress state it is similar to Eq.(5-269) and Eq.(5-272)
(5-273)
where (5-274) where
v;,
is the volume of the element.
5.11 Verify Anisotropic Damage Model by Numerical Modeling
311
The integration of Eqs.(5-273) and (5-274) can be carried out using a Gaussian integration technique and accumulation of the damage increment. The average damage accumulation in an element at time t = tj+l with respect to the effective stress model can be calculated by the equation (5-275) in which
8 eqn (tj) =
1 ALL Wkz[O"eq(~k' rll, tj)]n H[O"eq(~k' rll, tj) - O"di] 33
e
k=ll=l
(5-276)
where ~k' rJl (k, l = 1,2,3) are Gaussian points, Wkl (k, l = 1,2,3) are weight factors. 0"eq (~k' rJl, t j) is the equivalent stress at the Gaussian point (~k' rJl) and time t = t j . The average damage accumulation in an element at time t = t j +l with respect to the damage strain energy release model can be calculated by the equation
(5-277) in which
Yi(tj) =
1 ALL Wkz[Yi(~k' rJl, tj) ] ki H[ Yi(~k' 33
e
k=ll=l
rJl,
tj) - Ydi ] , (i=1,2,3)
(5-278) where Yi(~k' rJl, tj) are the ith components if the strain energy release rate at the Gaussian point (~k' rJl) and time t = ti.
5.11 Verify Anisotropic Damage Model by Numerical Modeling 5.11.1 Stiffness Matrix of Anisotropic Elastic Damage Model in F.E.M. The general virtual work theorem for the Cauchy stress and strain may be written in the following form, (5-279)
312
5 Basis of Anisotropic Damage Mechanics
where {c}, {u} are the virtual strain and displacement vectors, respectively, {Q} and {F} are the traction and body force vectors, respectively. For anisotropic damage materials, the constitutive equations derived previously in Eqs.(5-111)rv(5-119) must be substituted into Eq.(5-279) to obtain the corresponding stiffness matrix.
Consider finite element discretization in the standard manner, {u}
=
[N]{U}
(5-281a)
{c}
=
[B]{U}
(5-281b)
where {U} is the nodal displacement vector; [ N] is the shape function matrix; [B] is the strain-displacement matrix. Substituting Eq.(5-281) into Eq.(5-280), the following expression is obtained, [K(n)]{U} = {P}
(5-282a)
where (5-282b) which is the required stiffness matrix for a damaged element. The vector {P} is given as, (5-282c) which is known as the general force vector. Whence the nodal displacement vector {U} is obtained by solving Eq.(5282a), and the Cauchy stress of the damaged element may be computed by (5-283) and the effective stress tensor can then be subsequently obtained by the Eqs.(5-27) or Eqs.(5-33)rv(5-35). 5.11.2 Numerical Verifying for Elastic Damage Constitutive Relationship
The first example was taken from an article of Kawamoto et al. [5-9], where the experimental results of the model were provided. The specimens used in the model were plaster and cement mortar, as shown in Fig.5-22. The specimens have regularly embedded cracks formed using steel strips of 0.2
5.11 Verify Anisotropic Damage Model by Numerical Modeling
313
mm. The number of cracks for both specimens varies from 28 to 52. The undamaged material properties for both specimens are taken from [5-9]. The finite element mesh used is shown in Fig.5-23. The results obtained from the method presented in this chapter are shown in Fig.5-24 and Fig.5-25 together with the experimental results from reference [5-9]. The dotted lines indicate the results of isotropic materials with orthotropic damage states in a zigag shape of cracks, whereas the solid lines correspond to the results of orthotropic materials with orthotropic damage states in a regular form of cracks. In the model containing a zigzag shape of cracks, the anisotropic material properties of E2/ El = (1 - Sl2)2 had reasonably been assumed. I
100
I
I
y/
0 0
'"
I
V/
/
/
~-}-.) ~
~ ~
~~ 20~
~~~~
~~~~
~~~~ 0 0
~~~~
~~~~
'"
~~~~
~~~~
~~~~ ~~~~
Applied load
100
~~~~ ~~~~
/
(a) Regular type
1/
(b) Zigzag type
Fig. 5-22 Specimens for uniaxial load ([5-9])
_________
I ________ L I
unit: mm
Fig. 5-23 F. E. mesh for Fig.5-20
J I _________
I __ L
~-
__
~~
I
en
-~ >-< ~---:-=.......,--=I
II
I
"t:I
I
I
I
I
I
I
I
I
I
~
~
(}o
---------r--------~---------r---------
]
~
~
---------r--------,---------r--------I
0 Experimental --Numerical
I
Fig. 5-24 Apparent Young's module of the plaster specimens (regular type)
314
5 Basis of Anisotropic Damage Mechanics o • --
--S1.2 ""0
~ 1.0
rI.l
"'OJ)
I
8d .0 8 --
~
"t:S ~
. :.E
§
~
0.6
...
-!
- -
I ...... I......
0
I ~
I
I I
I
I I
I I
I I
"
'" L ...__
___
I
__ _
~
~'
I
I
___
___
L ---
I
_~~1.
-
....... I
..0.. . .- - A
Exp.zigzag Zxp.regular Num.zigzag Num.regular
'0
...I _ _ _ _ L __ _
"I
- -1;'- ...... I
--
0.4 '-----"'----"'------'-'---' 45 90 0 0 Crack angle (") (a) 28 cracks
+ - --
-1- --I
I
45 90 0 Crack angle (") (b)36 cracks
45 90 Crack angle (") (c) 52 cracks
Fig. 5-25 Comparison of numerical and experimental effective Young's module of cement specimens. (a) 28 cracks; (b) 36 cracks; (c) 52 cracks
5.11.3 Numerical Verifying for Symmetrization Comments The comments about deviation due to symmetrisation schemes will be verified and illustrated by simulation of an experimental test, presented in a reference of Kawamoto et al. [5-9]. In this experiment, a direct shear test is shown schematically in Fig.5-26, where Pn and Pt are the normal force and shear force subject to the specimen, respectively. The simulation model as shown in Fig.5-23 is based on a modified Mohr-Coulomb criterion, which will be employed in the finite element analysis with parameters obtained from P
L
~I
.;
0 N
/
//
/
-:J.///
/
/
/'
///// /
/'
/% /
.;
/
/
/
/70
.;
40
///// /
~t
,-
40
,/
/' /' /' /'
.;
/ /
150
p.
/
~/// \: /
0 "
unit:mm ///////////////////////
Fig. 5-26 Direct shear test and crack pattern of sample
5.11 Verify Anisotropic Damage Model by Numerical Modeling
315
both the unsymmetrized model and two different symmetrized models I and II. Fig.5-27 is the model of finite element mesh for simulation of the test, employing parameters of the material and damage obtained from the reference of Kawamoto et. al. [5-9]. The damaged constitutive matrixes provided by Zhang et al. [5-10""16] or the two symmetrized models and the unsymmetrised model are taken into account in the simulation by substituting different [D*] and [D*], for which explicit expressions are given in Eqs.(5-109)",,(5-111) and Eqs.(5-119)",,(5-120). Different results will be compared to each other and be verified by the experimental results given in [5-9]. The numerical simulations of the test shown in Fig.5-26 are carried out by 8-node serendipitous quadrilateral isoperimetric elements shown in Fig.5-27, where the different damaged constitutive matrixes for different schemes of symmetrization have been employed. In this analysis, the Mohr-Coulomb criterion is modified as an effective stress space in order to obtain the damaged failure load. The modified Mohr-Coulomb criterion in the net-stress space may be rewritten as
T;;'
= C-
(5-284)
tan CPIJ:r,
P,
!! !! -
-
P,
"
; in,;; in,;; in,;;in ,
150mm
Fig. 5-27 Finite element mesh for the direct shear test where 1J':n, T':n are respectively the "failure" normal stress and the "failure" shear stress; c, cP are the cohesion and frictional angle of the material. The shape of the modified Mohr-Coulomb criterion does not change in the netstress space. However, if the net stress is substituted by its corresponding form in terms of damage variables and the Cauchy stress, such that for a unsymmetrized model,
316
5 Basis of Anisotropic Damage Mechanics
{ [
0"11 0"22] 2 2(1 - Sll) - 2(1 - Sl2)
+ 2(1 -
Sll - Sl2 Sll)(l - Sl2) 0"12
+
[
1-
0"11
+ ((1 _
0 1 +0 2
2 (1 - Sl!)(1 - Sl2) Sll)
+
]2
}
!
O"i2
0"22. (1 _ Sl2)) Sllltp
2Rcostp = 0 (5-285) where R is a reduction coefficient of the failure criterion related to the damage state {Sl}, the cohesion and the principal direction are as given in [5-9], and for both symmetrized models I and II we have
{ [
+
0"11 0"22] 2 1 - Sll - 1 - Sl2 (
0"11
(1- Sll)
+
+
40"i2
(1 - Sll)(l - Sl2)
0"22) . (1- Sl2) Sllltp
-
-
{i}}! 1
(5-286)
2Rcostp = 0
where i and 1 have been previously defined in Eqs.(5-251b) and (5-251c). The shape of the Mohr-Coulomb criterion will be observed in the Cauchy stress space for the damaged material. The experimental results from Kawamoto et al. have been reproduced in Fig.5-28(a), whereas the numerical results using the unsymmetrized model are presented by Zhang et al. in [5-10"-'12]. The results in Fig.5-28(b) are drawn for the computed shear failure forces Pt subjected incrementally to the crack-damaged specimens with various dominant crack angles from -90 0 to 90 0 when the modified Mohr-Coulomb criterion was reached under different normal loads of Pn = 25,50,75 N. The numerically simulated results are also represented in a linearized form as shown in Figs.5-29(a) to (c) where each figure corresponds to a particular normal load. It is evident from Figs.5-29(a) to (c) that the unsymmetrised model proposed by Zhang and Valliapan et al. [5-10, 5-16]) agrees reasonably well with the experimental results presented in [5-9]. When symmetrized models are used in place of the unsymmetrized model by replacing [D*] matrix and corresponding parameters in the Mohr-Coulomb criterion, the numerical results are shown in Fig.5-30 to Fig.5-33. The maximum shear stresses (calculated by the three different models of I, II and the unsymmetrized one discussed above under different shearing loads for various crack angles) are presented in Figs.5-30(a), (b) and (c). From Fig.530 it can be predicted that when the crack angle changes from 45 0 to -45 0 , the distribution of the maximum shear stress in the actual specimen should exhibit an inverse-symmetrical nature. However, after these symmetrization treatments, the numerical results for both models I and II in Figs.5-30(b) and (c) show an unsymmetrical distribution, whereas the results in Fig.530(a) from the unsymmetrized model give the correct inverse symmetrical distribution as expected.
5.11 Verify Anisotropic Damage Model by Numerical Modeling
317
-22.5"
o (a)
(b)
Fig. 5-28 Experimental (a) and numerical (b) results for shear failure loads
The plots in Figs.5-31 (a) to (c) show the second stress invariant ofthe middle element in the specimen shown in Fig.5-26. These results are calculated by two different unsymmetrization models I, II, and the unsymmetrized model as mentioned above, under different shear loads for various crack angles. From Fig.5-31, the results prove that the conclusions i2 i=- 12 , 12 = 12 derived from analysis of Eq.(5-244b) and Eq.(5-244c) are correct. An interesting point from Fig.5-31(a) and (c) is that irrespective of using any of the three models discussed above, the numerical results always produce two "node" points for the second stress invariant (i.e. for any loading, 12 and f2 always remain constant at crack angles of e ~ -30 0 , e ~ _10 0 and e ~ -55 0 , e ~ -15 0 respectively) and four "node" points can be found in Fig.5-31(b). Fig.5-32(a) shows a comparison of the maximum shear stress from two different symmetrisation models I, II and the unsymmetrized model under the same loading condition (Pt = 170 N, P n = 75 N). From this figure, it can be seen that for the two different symmetrized models, the maximum shear stress is almost the same and has a distribution that lacks symmetry. For the unsymmetrized model, the distributions of the maximum shear stress possess the correct inverse-symmetry. Also, there are significant differences in
318
5 Basis of Anisotropic Damage Mechanics 300,---------------------------, --0- Experimental ...... Numeriacal
200 p'I
100
o~------~------~----~------~
-90
-45
0
Crack angle 0 (") (a)
45
90
300.-----------------------------, --0- Experimental ...... Numeriacal
p'I
100
0 -90
-45
0
45
90
0
45
90
Crackangl eO (") (b)
300
200 .'
.'
.
p'I
100
0 -90
-45
Crackangle 0 (") (c)
Fig. 5-29 Comparison of experimental and numerical failure loads. (a) P n =25 N; (b) Pn = 50 N; (c) Pn =75 N
5.11 Verify Anisotropic Damage Model by Numerical Modeling
319
P,=120,144,168,192,216,240 N
-~':-0----"""4':-5---~0----4-:'":5:-----::'90 Crack angle () (a)
-45
o Crack angle ()
C)
C)
45
90
(b)
3
Crack angle () C ) (c)
Fig. 5-30 The maximum shear stress determined from various damage models. (a) Non-symmertrization model; (b) Symmertrization model I; (c) Symmertrization model II
320
5 Basis of Anisotropic Damage Mechanics P,=120,144, 168, 192,216,240 (N)
8
/ ,-
4
-4 L-______~------~------~------~ -90 -45 0 45 90 Crack angle fJ (") (a)
/',
4
o
-45
Crack angle fJ (b)
n
45
90
P,= 120, 144, 168, 192,216,240 (N)
-4
~
-90
______
~
-45
________
L -_ _ _ _ _ _
o Crack angle fJ (c)
n
~
45
______
~
90
Fig. 5-31 The second net-stress invariant det ermined from various damage models. (a) Non-symmertrization model; (b) Symmertrization model I; (c) Symmer tri zation model II
5.11 Numerical Application to Analysis of Engineering Problems
321
120
4
t:.
1'_
(a)
-' 1'mn
3
a mu
1'mn
amax
60
a"mu 0 a~ax
-60 P,=170N
0 -90
-45
0
-120 -90 90
45
Crack angle 9(")
P,=170N
-45
0
45
90
Crack angle 9 (")
Fig. 5-32 (a) The maximum shear stress for different damage models (b) Principal stress directions for different damage models 400.-----------------------,
2.0.----------------,
(b)
(a)
]1.5
g 300
]
.£
.£
'"oS
;,§ 1.0 ..... o o
.~
~
0.5
Symmetrization-I
-0-0-0-
Symmetrization-I
~~0-----~45~--~0~---4~5~--~90 Crack angle 9 (")
100
Non-symmetrization -0-0-0Symmetrization-II ...............
~9~0--_745~--70--~475-~90 Crack angle 9 (' )
Fig. 5-33 (a) Effects of different symmetric models on the shear failure loads; (b) Comparison between shear failure loads for two symmetrization models I and II
the numerical results obtained from the unsymmetrized model to those of the symmetrized models. Fig.5-32(b) shows the results of the principal stress direction (the principal angle) versus crack angle e for any loading level. These results again proved that the conclusion (0:* = &*) and (0:* -I- a*) derived from Eq.(5249) is correct. The ratios of shear failure loads between symmetrized and non-symmetrized models with various crack angles are also illustrated in Fig.533(a), which show significantly the effects of different symmetric models on the shear failure loads. Fig.5-33(b) is a plot that presents the comparison between shear failure loads corresponding to the two different symmetrization models I, II and the unsymmetrized model used herein. The results from Fig.5-33(b)
322
5 Basis of Anisotropic Damage Mechanics
show that after syrnmetrization treatments, the peak value of shear failure loads and the crack angle at the peak have significant changes.
5.12 Numerical Application to Analysis of Engineering Problems 5.12.1 Anisotropic Damage Analysis for Excavation of Underground Cavern This example shows damage analysis for the excavation of an underground opening of a large cavern in a hydroelectric power station. The cavern was constructed in a granite rock mass and its 3 dimensional outlook is illustrated in Fig.5-34(a). The cavern was excavated in ten stages, and the cross-section of the cavern is shown in Fig.5-34(b). The pump house cavern is bullet shape in plan 25.4 m long, 31.0 m high and 17.0 m wide. The top of this cavern is 200 m below the surface. The deformation behaviours were monitored by extensometers and convergence meters, thus the initial stress state in the site rock measured at the crown is also shown in Fig.5-34(c) , whereas the principal maximum stress is -55 kgf/cm 2 , and the minimum stress is - 26 kgf/cm 2 , which is inclined at 56.5° to the horizontal. The main supporting members were shotcrete and rock bolts.
0',=-55.0 0',=-26.0 0'.=-45 .5 0',=-35.5 0'.,.=-12.6 y
27m (a) 3D outlook of the cavern
(b) Geometry of the cavern
(kgf/cm' ) (kgf/cm') (kgf/cm') (kgf/cm') (kgf/cm')
x
(c) Tbe initial stress state
Fig. 5-34 Illustrations of states for 3D outlook geometry and initial stress in an underground cavern. (a) 3D outlook of the cavern; (b) geometry of the cavern; (c) The initial stress state
The stability problem of such an underground cavern is usually analyzed by using the finite element method in which rock mass properties are determined by on-site tests. Conventional finite element analysis, however, would not provide sufficient accuracy for the rock mass behaviour if the rock mass
5.12 Numerical Application to Analysis of Engineering Problems
323
involves some sets of cracks and joints. We advance here the idea of applying damage mechanics theory to finite element analysis for simulation of the excavation procedure of the cavern, and then compare this with measured field data. Since the excavation sequence was carried out in 10 stages, it can be assumed that the intact rock is elastic, and the rock and initial stresses are uniformly distributed around the cavern. Young's modulus Er and Poisson's ratio v of the intact rock are determined from triaxial tests by cylindrical specimens as Er = 1.2x105 kgf/cm 2 and v = 0.25. Similarly, the Mohr-Coulomb failure condition at the peak is obtained as
(T = 210 + O"tan600) kgf/cm 2
(5-287)
Young's modulus Em of the rock mass which was determined by in situs plate loading tests is given as Em = 1. 2 X 10 5 kgf/ cm 2 . The Poisson's ratio of the rock mass was assumed to be the same as the intact rock. By block shearing tests, the peak strength for the rock mass was also obtained as (5-288) These material constants of the rock mass are used in conventional finite element analysis to compare with the damage analysis. At each stage of excavation, the state of joints on excavated wall surfaces was carefully observed. If the global co-ordinates and the co-ordinate surfaces are defined as in Fig.5-35, the joint sets on the surfaces are shown in Fig.5-36. Two diagrams introduced earlier (Fig.5-3( a) and (b) in subsection 5.2.2) are obtained through Table 5-1'"'-'5-3, and the size of the unit cell element of the rock mass in Eq.(5-13) is determined as I = 0.89 m by averaging spacing of
Roc k lype : gra ni le Overbu rde n : 200 ni Le ng lh : 25 .410
Posit ions of clC.len s ome lcr$ a nd c o nvergence melen
c..
En
Inilial st re ss ,u e rQw n = - .5.5.0 (kgf/cm1) u, = - 26.0 (kgflcml) O'L
O. - 56 .6 ·
x,
17 m
Fig. 5-35 Dimension and measuring cross-section of the analyzed hydroelectric cavern
324
5 Basis of Anisotropic Damage Mechanics
adjacent cracks on some seam lines. Then the damage tensor of this rock mass is found to be 0.5242 -0.27480 .1326]
[n ] = [ -0.2748 0.2434 0.0966 0.1326
(5-2 9)
0.0966 0.3109
Fig. 5-36 Cracks observed on three independent surfaces of rock specimen, cut off from each excavated wall
Table Rank Cracllength (m) Crack numbers on PI plane Crack angles on P l plane Crack numbers on P 2 plane Crack angles on P 2 plane Crack numbers on P 3 plane Crack angles on P 3 plane
On X I-eo-ordinate surface On X 2-co-ordinate surface X 3-co-ordinate surface
5-1 Data of cracks observed a b c d L 0.125 0.375 0.625 0.875 N 162 48 65 99 e 77.5 77.5 82.5 152.5 N 168 261 126 74 e 177.5 172.5 177.5 107.5 N 297 362 145 72 e 62 .5 62 .5 147.5 127.5
Table 5-2 Arranged data of cracks L 0.401 0.979 N 326 82 80.0 152.5 e L 0.356 0.968 N 91 555 175.0 107.5 e L 0.262 0.625 F 659 145 62.5 147.5 e
1.375 28 57.5 1.125 34 R 0.950 103 125.0
e 1.125 34 152.5 34
R 31 122.5
f 1.375 28 57.5 17 107.5 17
R
1.375 17 R
5.12 Numerical Application to Analysis of Engineering Problems
Xl
X2
(tan81 tan82)-1
325
Table 5-3 Finding combination of angles 80.0 152.5 57.5 175.0 107.5 175.0 107.5 107.0 175.0 -2.02 -0.06 21.96 0.61 -7.28 -0.20 62.5 147.5 125.0 -1.92 0.63 1.43
Since the component Dn is the maximum, it is understood that the damage is dominant in the normal direction to the side wall (Xl-plane), so that the deformation at the side walls will become larger. Convergences measured at C n , C 12 , C 13 , C 14 , C l5 and C l6 are shown in Fig.5-37, together with results of conventional finite element analysis and damage analysis. The damage model is found to agree with the measured data except for C 13 . The reason why the measured convergence at C l3 becomes larger is that there was a fault around the middle of the left-side wall, which is not considered in computations. On the other hand, conventional finite element analysis using the rock mass properties does not give satisfactory results.
30
C 13- ... - - ...... I
- - - - measured - - - damage analysis - - 0 - convenlional analysis
I I I I
I I
I I
I I
I
Excavation step
Fig. 5-37 Accumulated convergences corresponding to each measuring point [5-9] The extenso meter EMl was installed in an access tunnel before excavation. Fig.5-38 shows the measured and computed displacements of EMl. The final displacements computed by damage analysis are mostly the same as the measured data. But in early stages of excavation, measured displacements in the vicinity of EMl move into the cavern, while the computed ones move in the contrary direction. This is because a local loosening zone was formed at the crown shoulder, but it is not taken into account for this elastic analy-
326
5 Basis of Anisotropic Damage Mechanics
sis. The final displacements of extensometers Ell , E12, E16, E17 are shown in Fig.5-39. The damage analysis gives improved results, except for the near surfaces where failure or loosening of the rock may be caused. Deformation modes on the wall surface are computed as shown in Fig.5-40 at the final stage of excavation. It is clear that damage analysis gives much larger horizontal displacement of the side walls than the conventional finite element one. In both analyses the maximum horizontal displacement is found at the center of the left wall, but in damage analysis the value is 1.46 cm, whereas it is 0.95 cm in the conventional one. Next we check the state of failure of each element. The failure criterion used for damage analysis should converted by effective stresses similarly represented in Eq.(5-285). Usually it is difficult to get a comprehensive form of the reduction coefficient R of the failure criterion defined in Eq.(5-286). However, experimental results presented in Fig.5-28 and Fig.5-29 in subsection 5.11.3 suggest that the form of R may be assumed to be
R
(1
1]
= a - b [ -L- 1 - - tr(D) -2 cosB*
(5-290)
l+L 3 where a and b are constants; L is the average spacing of cracks (see Eq.(5-16) ; L is the average trace length of cracks; and B* is the angle between the unit normal vector of the plane damage and the maximum of the principal net stress. The t erm (1 - tr(D) /3) implies a ratio of the mean effective resisting part. For the peak strength of the rock mass can be determined by the least squares method as a = 0.95, b = 0.08.
15
1 m di stance from the wall - - - - Measured - - Ddamage analysis , --<>- Convenlional ," ana lys is ,,
,,
,,
023456789
Fig. 5-38 Accumulated displacements in rock mass measured by cxtensometer EM!
( [5-9])
5. 12 Numcrical Applica t ion to Anal ysis of Engineering P ro blems - - - Measured ___ Damage analysis
E 20
.5
',-o-Conventional
;:;
- - - Measured ___ Damage analysis -o-Conventional F, E. analysis
E20
nE 1I!-
LJ;;;
F. E. ana lysis
327
[}!-6
. E=~~. ,e=:~~ 11 10
-~~
is
11 10 ~
~
0
•
0
.5 0
4
8
12 Distance (m)
16
20
0
- --
-5"0~---:4C-~~8'~~I2"-;1~6~--'>20 Distance (m) (b)
(.)
- - - Measured ___ Dama ge analysis n~2 -0- Conventional F.E. analysis
E 20
.5
- - - Measured ___ Damage _8 n a l YSiS~ 17 -0- Co nventiOnal c', F.E. analysis ~ 1 0 k', __ _
E 20
U--.5
;:
11 10
it o!===!:3C=O~==~,=......____~~ Ci . 5
o
4
8
12 Distanee(m) (e)
16
20
,
0
---
----
0 5 . "0~---:4C-~~8'~~ 1 2"-;1~6~--,i20 Distance (m) (d)
Fig. 5-39 Dis placcmcnt of an extCllsomcter at lhe final excavation stage. (a) Ell ; (b) 812 ;
«) E16 ; (d ) 817 ([5-9j)
Mesh 0
1.46 em
Desp! 0
Scale 10 m
Scale 10
0.95 em
em
00
00
Fig. 5-40 Deforma tions computed a t lhc final cxcava tio n stage. (a) Damage analysis; (b) Conve nUona l fini te elemcnt a nal ysis
328
5 Basis of Anisotropic Damage Mechanics
Failure elements developed at the final stage of excavation are shown in Fig.5-41. It can be found that there are some fractured elements on the leftside wall. This is a typical effect of damage parallel to the wall and the inclined initial stress. In comparison with the observed data of the extensometer E17 in Fig.5-37, it is understood that the loosening zone is developed until we obtain this extent of fractured elements. On the other hand, in conventional finite element analysis, the failure criterion Eq.(5-288) is adapted for the rock mass. However, no element reached failure.
Tured element([5-9])
Fig. 5-41 Fractured element predicted by damage analysis
To summarize this analysis, the theory of anisotropic damage mechanics can effectively analyze the deformation and fracturing behavior of rock mass discontinuities. The finite element method combined with anisotropic damage mechanics provide a developed scheme to simulate the failure problems of rock structures. 5.12.2 Damage Mechanics Analysis for Stability of Crag Rock Slope In order to present more applications and show the acceptability of the developed theory, the stability of a crag rock slope problem was analyzed and judged by numerical results obtained using the developed finite element model of damage mechanics compared with the corresponding results obtained using the traditional elasto-plastic finite element method.
5.12 Numerical Application to Analysis of Engineering Problems
329
5.12.2.1 Summary of Modeling and Geological Conditions The analyzed crag rock mass of Plank Rock Mountain in China is located on the south side of Huangshi Road in Huangshi City less than 100 m from the northern slope of Plank Rock Mountain, where the landform is an abrupt escarpment. There are a total of 9 sets of geological strata from the top to those deep marked by Ptm rv T 1 d y 3-2, in which T 1 d y 3-2, T 1 d y 3-1, T 1 d y 2-2 strata constitute the corpus of the crag rock mass which consist of ash rocks with a thick layer. But Tl dy 2-1, Tl dyl-l are mainly thin layer ash rock interlining shale rock located on the lower part of the crag rock body of the abrupt precipice. P2d and P21 geological strata are mainly shale rock, and some coal seams are interlined in the P 2 1 strata. Because of long-term mining of the coal seams, this has resulted in some intensive excavated empty areas in the lower part. According to the geographical characteristics and distribution of opened cracks on the surface of the earth, the crag rock body is divided into 4 categories as rank I, II, III, IV of crag rock masses. Based on geological investigation and comprehensive research, rank III of a crag rock body is considered to be the most dangerous one, which will be taken into account as the focal point of research. The geological model of the crag rock body in rank III can be overviewed as Fig.5-42.
300
- N E9°
150
x
o
150
300
450
600
(m)
Fig. 5-42 A illustrational sheath of geological model for III category crag rock mass
Based on an investigation of geology and synthesizing various factors, the principal part of underground stress (i.e. earth stress) is considered to be due to gravitational weight. The boundary conditions on both the left and right sides are restricted as hinges, the boundary condition on the bottom is fixed and the top boundary is free. The model of mechanics is represented as Fig.5-43. The finite element mesh in this calculation is divided by a total of 699 elements with 780 nodal points. According to experiments using physical and mechanical properties tests on specimens of the rock block and a shear test on the structural plane of rock pieces, the final physical and mechanical param-
330
5 Basis of Anisotropic Damage Mechanics y
Fig. 5-43 The model of finite element mesh for numerical analysis of the crag rock mass
eters used in the calculation are determined by the estimation method from rock mechanics and t he comprehension method from the insite tests for rock mass given in Table 5-4. Table 5-4 Results Code of Mass geological density strata (g/cm 2 ) P1m 2.0 2.0 P 21 2.0 P 2d Tl dy2 2.4 Tl d y 2 - 1 2.6 Tl d y 2-2 2.6 Tl d y 3- 1 2.6 Tl d y 3-2 2.6 Fractured 2.0 strap
of calculated physical and Deformational Poisson's modulus ratio (CPa) M 2.0 0.25 0.5 0.40 2.0 0.35 2.8 0.30 3.0 0.30 3.0 0.30 13.0 0.25 20.0 0.25 1.0 0.35
mechanical parameters Tensile Cohesion Internal strength (MPa) friction angle (0) (MPa) 0.13 34 0.07 0.05 0.10 25 0.025 0.15 28 0.02 0.15 30 0.09 0.20 33 0.08 0.30 35 0.475 0.40 35 0.80 0.50 37 0.00 0.015 20
5.12.2.2 Traditional Finite Ele m e nt Ana lysis
The calculated results by traditional finite element analysis show that a concentration of the principal stress in the crag rock mass of rank III appears at the crack t ip and in the excavated coal seams and that stress directions within the stress concentration area have deflected. The stress field in the rock mass basically presents the natural stress state due to self-weight. Displacements are mostly in a vertical direction and vary within - 0.01", - 0.25 m. The maximum principal stress 0'1 is about 0.4", -3.2 MPa (tensile as positive, pressure as negative) , and the minimum principal stress O' y is about - 1.6", - 7.6 MPa.
5.12 Numerical Application to Analysis of Engineering Problems
331
The maximum shear stress T max is 0.2rv2.2 MPa. Near the crack tip 0'1 is -1.6 MPa, 0'2 is -2.6 MPa and Tmax is 0.7 MPa. But 0'1 below the crack tip in the nearby region changes to a small value of -0.4 MPa. A tensile stress region appears around cracks on the top of the slope. A certain region of plastic failure area appears on the free empty face and around cracks on the top of the slope. A smaller region of plastic failure area also appears near the excavated area in the coal seams. 5.12.2.3 Finite Element Analysis for Damage Mechanics
As can be known from subsection 5.2.3, if the length, the direction and the area of cracks and joints in a rock mass can be measured from the in-site test, the damage tensor may be calculated. Therefore, the damage tensor of a rock mass should be determined through a standard measurement method of the discontinuous characteristics of structural planes in a rock mass. If there exist multi-groups of joints in a rock mass, the traditional method is to make a summation of them, so that (5-291 ) But practice shows that this kind of simple summation method has a significant disadvantage This is that some components in the total damaged tensors may> 1, which is unreasonable. In order to overcome this, an energy equivalent method can be employed to modify the effect. The commonly used methods for measuring networks of rock structural planes are the statistical windows method and geodetic line method, and the applied conditions of the second one are much wider. In the traditional single geodetic line method, two marked lines should be drawn in parallel with 0.5 m interval from top to bottom, which may approximately determine the plane density (A) and the volumetric density (J) of rock joints. It has already been proved that, as long as the density value in the direction of a geodetic line is tested out, the density value in the normal direction would be determined. In the spatial right angle co-ordinate system as shown in Fig.544, for the geodetic line OD the trend angle is a, the prone angle is 13 and for the geodetic line OE the trend angle is a1, the prone angle is 131. If, along the OD geodetic line, the line density of the rock structural plane is A', the area density of the rock structural plane is A~, whereas, if along the OE geodetic line, the line density of the rock structural plane is A~, the area density of the rock structural plane is As. Then
As
=
" A cosB
=
A sinacosf3sina1 cosf31
+ A, cosacosf3cosa1 cosf31 + Asinf3sinf31
(5-292) From that, the density value of the normal directions of joints is the same as that of the area density. In the calculations of the damage tensor, the
332
5 Basis of Anisotropic Damage Mechanics 0° 330° ;
E
......
)-./
AO=A(COS a)
/
300
0
I I f
.,.,30°, \ .. 60°
.../
/
\
\
\ 90°
i-
270° -t
I \
\
\
f
>-
240° "
/
,
/
';t..
240° . . . (a)
/
r
I
I
120°
>(/
180°
; 150°
(b)
Fig. 5-44 The relationship of rock structural plane densities and arbitrary geodetic lines. (a) Relation of geodetic lines and normal direction of structural planes; (b) The density of structural planes versus directions of that maximum density value of each group of rock structural planes should be generally determined individually. Therefore, a rough scatter of rock structural planes should be carried out. Thus there is a need to plot a diagram of equal density lines (i.e. contours) for joint verteces, and the rough scatter should be divided into combined groups for engineering purposes. The value of the volumetric density J of the rock mass can be determined based mostly on the obtained value of area density. (5-293) The value of J can also be calculated approximately by the engineering quantity of RQD J = (115 - RQD)/3.3
(5-294)
Using the mean values from Eq.(5-16) or (5-291), we may obtain (5-295) where, J i is the volumetric density of the ith joints, (Xi is the average area of the ith set joints. If we assume the form of the joint plane is like a circular dish form, then -k
(X.
•
=
1 J2 -nd·
4
•
(5-296)
where di is the average trace length of the ith set joints. Assume the trend angle is (X, the prone angle is f3 for a set of joints, then the normal vector of these joints can be expressed as
5.12 Numerical Application to Analysis of Engineering Problems
nl = cos (90° - f3)sina } n2 = cos (90° - f3)cosa
333
(5-297)
n3 = sin;3 The volumetric density can be determined based on either Eq.(5-293) or Eq.(5294), and from Eq.(5-294) we have fli = 0.24l i cZT(115 - RQD)(n~
Q9
n~)
(5-298)
From Eq.(5-293) we have (5-299) where
ni Q9 ni =
n1n1 nln2 n1n3] [ n2nl n2n2 n2n 3 n3nl n3n2 n3n 3
(5-300)
Substituting Eq.(5-299) into Eq.(5-291), the effective damage tensor of the fracture-damaged joint rock mass thus can be obtained. The rock structural planes of this region have been measured in geological strata of T1dy3-1 , T 1d y 2-2, T1dy2-1, and T1dyl-l, then the statistical method for rock structural planes was applied to divide groups. The trend angles, prone angles, trace lengths, intervals and density quantity of each group of rock structural planes were statistically worked out. While computing the normal vector of joints based on Eq.(5-297), the relation between the direction of section planes and the production form of rock joints to be calculated should be considered since in a specific investigated region, the characteristics of rock structure development are determinate. Ifthe relation between the direction of section planes and the production form of rock joints is not taken into account, then not only is the calculated damage tensor the same but also their effect on the properties of the rock mass would be the same. In other words, if we do not consider the relationship between these two factors, the influence of the damage tensor on any cross section planes calculated in any directions would be the same in the analyzed region. Obviously it is not true, since the stability of the rock mass is strongly controlled by the structures of the rock mass. Therefore taking different calculated cross sections, the influence of rock structures on their stability has very significant differences. Considering this fact, for a particular calculated plane, Eq.(5-297) should be nl = cos (90° - f3)sin(a - aD) n2 = cos (90° - ;3)cos(a - aD) n3 = sin;3
}
(5-301)
334
5 Basis of Anisotropic Damage Mechanics
where 0: is the trend angle of the calculated cross section plane. The damage values calculated for each geological stratum correspondingly are presented in Table 5-5. Table 5-5 Damage tensor and geometrical parameters of rock structural planes Code of Production geologi- form of cal joints
Trace Int e rval length (m) (m)
T , d y3 T , dy2 T , dy2 T , dy'
1
2
1
Dll
D'2
D'
1.57
1.02 0.64
0.384
0.249
- 0.141 0.210
- 0.088 0.092
1. 39
0.72 0.050
0.049
0.012
0.188
- 0.007 0.005
0.93
0.98
1.50 197° L 87° 1.13 315 0 L 69 ° 0.45 65° L 85° 0. 3 1 280 0 L 67° 0.35
300° L 60 ° 2° L 76 °
Damage t e nsor
1m2
strata
215° L 63 ° 60° L 81 °
Area density (number)
0.35
2.96
0.18
5.56
3
D' 4
D' 5
D16
0.24
4 .17
0.001
- 0.005 0.002
0.026
- 0.011 0.005
0.50
0.62
0.110
- 0.079 0.069
0.139
- 0.092 0.063
0.1 4
0.06
1.61 16.67
Fig.5-45 to Fig.5-49 (the other diagrams are ignored) present a part of the numerical results obtained by a finite element program of damage mechanics. It can be seen from these figures that the principal stress at the crack tip and in the excavated coal seam appears as a significant stress concentration in the area of the crag rock mass with a rank III. The stress directions within the stress concentration area have more deflections. The stress field in the rock mass still presents the field of the natural stress state due to self-weight. Displacements are mostly in the vertical direction and vary within - 0.05rv - 0.40 m and the horizontal displacement increases slightly in some regions of the downstream slope body. The maximum principal stress (}1 is about 0.8rv - 6.6 MPa (tensile as positive, pressure as negative), and the minimum principal stress (}2 is about - 0.13rv - 12.0 MPa. The maximum shear stress T ma x is 0.2rv4.2 MPa. Near the crack tip (}1 is - 3.6 MPa, (}2 is - 7.4 MPa and T max
(unit: MPa)
Fig. 5-45 Contours of the maximum principal stress distributed in crag rock mass with rank III
5.12 Numerical Application to Analysis of Engineering Problems
335
(unit: MPa)
Fig. 5-46 Contours of the minimum principal stress distributed in crag rock mass with rank III (for damage analysis)
(unit: MPa)
Fig. 5-47 Contours of the maximum shear stress max distributed in crag rock mass of rank III (for damage analysis)
(unit: MPa)
Fig. 5-48 Distribution of tensile stress areas in crag rock mass of rank III (for damage analysis)
336
5 Basis of Anisotropic Damage Mechanics
Fig. 5-49 Distribution of failure zones in crag rock mass of rank III (for d amage analysis)
is 2.3 MPa. A larger region of tensile stress areas appears around cracks on the top of the slope. A certain region with quite a few damage failure areas appears on the free empty face and around cracks on the top of the slope. Also some damaged failure zones appear near the excavated area in the coal seams. From the above mentioned numerical results it can be found that a significant stress concentration appears at crack tips, where there exist some damaged failure elements in the crag rock mass of rank III under action of stress due to the self-weight. The results of stress concentration will make the cracks produce continuous tensile failures or shear failures, and hence cause the slope to have a continuous tensile deformation, which agrees with practical observed materials. In the excavated empty area of the coal seam, some obvious stress concentration is also produced Consequently, some damaged failure elements also exist as well as shear failure to occur here. All these results cause the crag rock mass to completely bed down. This then makes the upper part of the crag rock mass a shear slip failure. The empty area on the crest face of the crag rock mass produces some certain areas of tensile stress in the horizontal direction and damaged failure zone. The empty free area of the crag rock mass will be deformed in tension along with the direction of the empty free face under the action of tensile stress, which causes the rock mass to break down. From the above analysis it can be concluded that the crag rock mass of rank III and the crack tips as well as the region of cross boundaries between the empty free area and excavated coal seams are in an unstable situation in this case, which may cause rock mass failure in the form of a breaking down The shear plane slips and cracks are continuously deformed by tension.
5.12 Numerical Application to Analysis of Engineering Problems
337
5.12.2.4 Comparison of Results
From the calculation model and numerical results obtained by the above two kinds of finite element methods, it is found that the results obtained by the method of damage mechanics were changed due to an increase in the overall stress level because of the existence of damage in the rock mass This means the Cauchy stress tensor is replaced by the effective stress tensor within the damaged zone in the rock mass. This kind change is not a simple superposition, having a close relationship to the damage tensor in the rock mass. The obtained damage tensors that are calculated based on different developed situations of rock structural planes in the rock mass have different states, therefore the changed situation of the effective stress is not the same. Usually the effective stress in most damaged elements increases, but may decrease in a few special elements. This may explain why the Cauchy stress has been replaced by the effective stress within the damaged zone in the rock mass because we are really considering the existence of damage in the rock mass, which makes the results more realistic. From contours plotted in the figures of principal stress distribution (see Figs.5.45-Fig.5.47), it has been found that the results calculated by the damage mechanics method are more reasonable and the location of the stress concentration has a more definite response, which can easily explain the rule of deformation and failure in rock mass, and is in good agreement with the real situation. Fig.5-50 to Fig.5-52 show comparison between Cauchy stresses and the effective stresses in the element chosen as the location of the crack tip. From the figures it can be shown that the effective stress calculated by the finite element method of damage mechanics is significantly higher than the Cauchy stress calculated by the traditional finite element method (comparison in absolute quantities). The increased amount of effective stress corresponds with the softening quantity of the elastic matrix weakened by the damage tensor. The response of the effective stress concentration is more obvious at the crack tip. The incremental regulation for normal effective stresses 0'; and 0'; is basically concordant, but for the effective shear stresses of T;y and T;y, the incremental regulation is quite different the one from the other due to the unsymmetrical nature of effective shear stresses (i.e. unequal T;y and T;y). Fig.5-53 shows a comparison of displacements on the top plate of the coal seam at the nodal point 499 which is the cross point of boundaries of excavated and unexcavated coal seams. The results in the figure calculated by finite element method of damage mechanics imply that the roof of the coal seam has no uniform differential settlements under pressure of the blanketed rock mass on the top. The results calculated by the traditional finite element method give a uniform settlement. Generally speaking, different thicknesses and densities of the coal seam roof may cause different pressures in the coal seam, which produce different vertical displacements at different points. The results of displacements calculated based on damage mechanics aptly describe the changed tendency of vertical displacements. Meanwhile,both the displacement results
338
5 Basis of Anisotropic Damage Mechanics 111
109
107
105
103
101
99
0.00
-1.00
Fig. 5-50 Comparison between Cauchy stress 111
109
107
105
O'~
and effective stress
103
101
99
~.--~.---~-,t.;:~--".----..,----.--.----.-~--,
-Traditonal -o-Damaged
O'~
(unit: MPa)
0.00
-3.00 -4.00
Fig. 5-51 Comparison between Cauchy stress
0'; and effective stress 0'; (unit: MPa) 2.00
-
Traditonal
- 0 - Damaged
1.00
111
109
107
105
10 -1.00
Fig. 5-52 Comparison between Cauchy stress T;Y and effective stress T;Y (unit: MPa)
5.12 Numerical Application to Analysis of Engineering Problems 500
498
496
494
492
339
490
~~::;;::::o::=-""-l -0.06 -0.08
--0--
Traditonal Damaged
-0.10 -0.12 -0.14
Fig. 5-53 Comparison of displacements on top plate of the coal seam (unit: mm) and calculated stress results that are based on damage mechanics have a very good consistency, which are in much better agreement with practice than the results calculated by the traditional finite element method. Comparison of results obtained by these two kinds of calculations show that the overall distribution either for displacement or for stress is basically concordant, which illustrates that the traditional finite element method only can give an acceptable result in essential engineering analysis when the required accuracy is not too high. The results of effective stress and displacement that are calculated based on damage mechanics have very good parallelism with the structural characteristics of rock mass. Since the different structural characteristics of rock mass have different damage tensors, their influence on the distribution of Cauchy stress and displacement should be different. The analysis shows that the damage tensor is mostly related to the dimension and the production form of rock structural planes. The damage tensor is directly proportional to the dimension of rock structural planes, and is inversely proportional to the interval between rock structural planes. The more the group number is, the higher the value of the damage tensor. The production form of rock structural planes mainly influences the quantity of components in the damage tensor. From Table 5-5, it can be seen that the average size of geological strata from T 1d y3 to T 1dy3-1 increases. The interval of geological strata between T 1dy2-1 and T 1dy2-2 is in 17.5",,64 cm, but in geological strata of T 1dy2-1 there is only one set of joints to develop. In T1dyl the minimum interval of joints is about 5.6 cm. The interval in the geological strata of T 1dy2-1 is much wider, which means that their relative integrality is much better and corresponds with the property of the rock and the thickness of the rock seam. These structural characteristics of rock mass resolve damage tensors with different deviations, where the quantity of the damage tensor in the geological strata of T 1dy3-1 is the relative maximum and the quantity in T 1dy2-1 is the relative minimum. The influences of the damage tensor on Cauchy stress can be observed in Fig.5-54,where the quantity of the damage tensor for elements 379",,385 in geological strata of P 2 l is 0, which has no effect on the Cauchy stress. Therefore, the two curves coincide; whereas the quantity of the damage tensor for elements 386",,388 in geological strata of P 2 d is relatively bigger and the effects on Cauchy stress are much higher; Further more, elements 389",,392 are in geological strata of
340
5 Basis of Anisotropic Damage Mechanics
T 1d y 2-l, the damage tensor of which is very small, and the effect on Cauchy stress is very lowfor T 1 d y 3-2 geological strata, because the damage tensor is the relative maximum, the effect on Cauchy stress should be the maximum (see Fig.5-54). 391
389
387
385
383
381
379 -0.50
-Traditonal --0- Damaged
-1.50 -2.50
Fig. 5-54 Comparison between Cauchy stress CT; and effective stress CT; in damaged element with different damage tensors (unit: MPa)
5.12.3 Damage Mechanics Analysis for Koyna Dam due to Seismic Event 5.12.3.1 Introduction of Objective Statements The Koyna dam is a 103 m high gravity structure completed in 1963. The dam started impounding water in 1962 and experienced a magnitude 6.5 earthquake, probably reservoir induced, on 11 December 1967 when the reservoir elevation was only 11m below the dam crest. The accelerations of the ground at the site were 0.49 g in the stream direction, 0.63 g in the cross-stream direction and 0.34 g in the vertical direction. The most important structural damage consisted of horizontal cracking on both the upstream and downstream faces of a number of the non-overflow monoliths [5-42"-'43]. A number of 2-D linear analyses have been made to determine the dynamic response of this dam when subjected to the recorded accelerations, while others attempted to include the non-linear features of cracking. A seismic study [5-44] by the finite element method (FEM) considered cracking with stress release once the tensile stress reached a critical value which included a factor to account for strain rate effects. Another study [5-45] used fracture mechanics and a contact/impact model for crack closure within a finite element formulation to analyze the seismic performance of the Koyna dam. Both studies revealed that the formation of cracks on both faces was to be expected during the 1967 earthquake. Experiments have also been conducted to study the dynamic response and cracking pattern. One of these was conducted at the University of California at Berkeley [5-46]. A 1:150 scale model was constructed of a plaster material containing lead powder. During the test run at 1.21 g of the shaking table a crack was initiated on the downstream face at the point of slope change,
5.12 Numerical Application to Analysis of Engineering Problems
341
which then propagated through the dam to the upstream face. Even though the excitation applied to the model was not actual Koyna ground motion and improper gravity scaling for rupture similarity was employed, the results still gave valuable insight into the cracking pattern and location under the test conditions. In spite of the limited field measurements of the pattern of crack-damaging the Koyna dam experience has provided the most complete information todate on seismic crack-damage of concrete gravity dams. Due to the complexity of the problem, analyses made so far have been restricted to simplified models. More sophisticated mathematical models for dealing with the damage process of concrete structures are still needed and model tests for either verification of the mathematical models or simulation of the prototype performance remain imperative. Since the narrow damage zone of the Koyna dam occurred in the upper part of the dam, near the point of slope change where a high stress concentration is to be found, initial crack-damage would be expected to occur at this location even during the early stages of ground shaking during the 1967 earthquake. Once the initial crack-damage has been formed, it is evident that damage mechanics theory should be employed to evaluate the damage growth and damage propagation process and the resulting pattern of the damage state. Based on the above considerations, the authors developed a new procedure for evaluation of the damage evolution process of concrete gravity dams during strong earthquakes based on the article [5-47]. In this procedure the finite element technique, modal analysis and linear elastic damage mechanics theory were combined. The accuracy of the proposed procedure was verified by a bending test of a beam with varied cross section for the dam model presented in [5-47]. The acceptable good agreement obtained between the numerical predictions and test results indicated that the new procedure is relevant for evaluation of the seismic damage process in concrete dam structures. This section is followed by the experimental results for a model of the Koyna dam with initial crack-damage tested on a shaking table under artificial input motion, for which the foregoing procedure is applied to predict the model performance including damage growth and damage propagation. Finally, the damage process of the Koyna prototype dam during the 1967 earthquake is examined, in which the time histories of the dynamic stress distribution and the damage profile during the earthquake are obtained. The results are also consistent with the observed damage of the prototype in terms of damage elevation on both faces and the phenomenon of elemental average damage on the downstream face, the latter confirming the complete penetration of the damage behavior in the dam as predicted by the present analysis. The numerical procedure for seismic damage analysis of concrete structures presented in Reference [5-47] comprises three distinct parts: (1) finite element (FE) analysis of the dynamic response for elastic damage systems; (2) impact simulation in damaged structures and (3) linear elastic damage mechanics theory for simulating the damage extension process.
342
5 Basis of Anisotropic Damage Mechanics
5.12.3.2 Some Results from Model Test of Koyna Dam and Correlation Analysis The objectives of the dam model tests were: (1) to provide, in addition to the beam with varied section test for the dam model reported in reference [5-47], further verification of the proposed numerical procedure for seismic damage analysis and (2) to obtain a qualitative evaluation of the damage process in the Koyna dam under simplified loading conditions. The model scale of the Koyna dam section is 1:200; namely 515 mm in height; 351 mm wide at the base and 80 mm thick as shown in Fig.5-55. The density 'Y of the gypsum material is 480 kg/m 3 and the dynamic modulus of elasticity E = 600 MPa. Acceterometers were installed on the table and at the crest of the model and strain gauges were located on both sides of the model at 5 and 12 mm from the front boundary of the damaged zone. Thus, based on fracture mechanics with strain Cy measured in the y-direction the stress intensity factor KJ was determined from (5-302) where r represents the distance between the damaged tip and the strain gauge. As shown in Fig.5-55, the model was fixed to the shaking table, with no reservoir water included. Harmonic sweeping tests were first conducted to obtain the frequency components of the model. To cause the dam model to rupture, lead blocks with a total mass of 2.76 kg were attached at the crest. A very narrow initial damage zone about 10 mm in length was simulated by a set of small regularly arranged holes drilled through the thickness at the location of slope change on the downstream face. Because of the capacity limitation of the shaking table, the input excitation for the rupture test was comprised of a series of load pulses, which were approximately periodic but not harmonic. For the numerical predictions, 2 percent damping (~ = 0.02) was assumed for the six modes considered and Poisson's ratio v was assumed equal to 0.2. As shown in Fig.5-56, the test model was divided into a finite element mesh assuming the condition of a rigid foundation to simulate the shaking table. The material properties of the elastic modulus E = 1.0 X 10 5 MPa and equivalent density 'Y = 7680 kg/m 3 were specified in the same quantities for all elements. The initial crack-damage is considered as an initial damage zone, which is profiled by very small holes drilled through the thickness of the dam model within the elements surrounding the broken line on the downstream faces distributed at Gaussian points near the horizontal interface between the dam sub-regions I and II as shown in the circle detail in the sub-figure of Fig.5-56. An unequal distribution of elements, with a much denser mesh near the narrow initial damage zone and also at the slope change location on the downstream face, was employed in order to refine the calculation of stress concentration factors and to permit the damage zone to develop following the crack extension.
5.1 2 Numerical Application to Analysis of Engineering Problems
Fig. 5-55 Koyna dam model with lead block on crest 80mm
.....
II>
S
a ........
....
351 mm
Fig. 5-56 FE mesh model of the dam
343
344
5 Basis of Anisotropic Damage Mechanics
The failure process of the dam model was simulated by the damaged constitutive equations and the damage growth equations presented in this chapter. A step-by-step time integration scheme was employed at each Gaussian point to obtain the structural response and the damage growth as well as the damaged zone extension accumulated from the initial damage state. Time step llt = 0.001 sec was used in the calculation. Once the damaged failure criterion is reached at a Gaussian point, the micro-structure to be considered at this Gaussian point comes into the failure process and therefore the damage will grow and accumulate from the previous damage state. Damage zone propagation occurs perpendicular to the maximum circumferential strain direction with infinite velocity. The foregoing value of the failure damage state can also be implied equivalently by the quantity Kid, which represents the dynamic fracture toughness of the concrete of the dam model and can be obtained directly from the theory of fracture mechanics and the test measurements by
E
~
(5-303)
Kid = 4(1 _ v) Ee,cr
The plot shows in Fig.5-57(b) where sudden rupture of the model is seen to occur at time 0.728 sec. It should be noted that different kinds of plaster were used in the tests of the previous cantilever beam [5-47] and the current model dam, resulting in very different values of KId as well as modulus E (600 MPa for the model dam).
N"-"
'"
lc
9 6
.~
~.,
0; u u
< Time(a)(s)
(b) Time(b)(s) - - - Measured
0.8
······ Computed
Fig. 5-57 Rupture test time histories for model dam. (a) Input motion of shaking table; (b) Measured and computed stress intensity factor KJ
5.12 Numerical Applica tion to Analysis of Engineering Problems
345
For the initially crack-damaged model, the measured and calculated frequencies are listed in Table 5-6. The results from the test and calculation are seen to be close. For the rupture t est the table excitation frequency was 6.1 Hz , with the input acceleration exceeding the table capacity and causing a distortion of the intended harmonic motion as is evident in Fig.5-57(a). The time histories of the measured and calculated (force method and assuming no damage zone extension) stress intensity factor KJ at the front tip of the damaged zone are compared in Fig.5-57(b). It is noted that the finite element results and the tested measurements are in good agreement in general. Fig.557(b) also shows that rupture of the model dam occurred at t = 0.728 s, when the strain gauges suddenly broke during the test. Table 5-6 Natural frequencies (Hz) for different modes of the damaged dam model Nat ural frequencies (Hz) Model Measured Calculated
ii
51.2 51.I
252.3 273.9
366 .4 375. 9
604.2 670.2
i5
1119 1127
1233 1187
Fig.5-58 shows a comparison of the crack-damage profiles at rupture observed in the test [5-47] and those obtained by numerical simulation using damage localization techniques with finite element computation. The agreement between these results is outstanding, thereby confirming that the localization damage models for crack-damage simulation are applicable for practical problems.
(a)
(b)
Fig. 5-58 Comparison of rupture profile for model dam between test (a ) and numerical (b) simulation
346
5 Basis of Anisotropic Damage Mechanics
5.12.3.3 Damage Analysis for Practical Koyna Dam in 1967 Earthquake The Koyna dam cross-section and its FE discretization are shown in Fig.5-59. To improve accuracy of local damage behavior by limiting the difference in element size encountered over the domain, a transitional sub-region is introduced in the FE discretization as shown in the detailed subfigure enlarged from the circle in Fig.5-59. The characteristics of the Koyna dam are [542 rv 43]: E = 3.1 X 10 4 MPa, "( = 2640 kg/m 3 , v = 0.2 and ~ = 0.05. y
'V91.80m
Fig. 5-59 FE discretization of Koyna dam
The elastic modulus of the foundation rock (7 x 104 MPa) is approximately twice that of tile concrete. Considering the high stiffness of the foundation rock and the fact that the ground acceleration was obtained directly at the dam base, a rigid foundation and earthquake input applied directly at the base were assumed. The corresponding accelerograms of the ground motion are shown in Fig.5-60. The component in the cross-stream direction was assumed not to affect crack-damage development and was therefore neglected. In the results to follow , seismic loading refers only to the effect of components of the 1967 Koyna earthquake in both the horizontal stream-wise and the vertical directions, whereas static and dynamic loading includes the seismic loading, the dam's self-weight as well as the hydrostatic force.
5.12 Numerical Application to Analysis of Engineering Problems
347
O~ r------------------------------~
e:o
0.4
';;' 0.2 .~
~., oof.~~M'"
U
8-0.2
«
-0.4 - O.O ~--~~--~~--~~--~~--~~--J
o
2
3
4
5 6 Time (s) (a)
7
8
9
10
II
,..,0.4 ~
.g 0.2
t 0.0
-.;
g-0.2
« -0 .4
L...---L.. _ _ L...---L.. _ _ -'-----L.._ _ -'-----L.._ _ -'-----'-_ _ .L-....J
o
2
3
4
5 6 Time (s) (b)
7
8
9
10
11
Fig. 5-60 Ground acceleration of Koyna earthquake, 11/12/1967. (a) Stream direction component; (b) Vertical component
According to field measurements taken after the 1967 earthquake [5-43], most of the downstream cracks occurred at, or near, the location of slope change where the effect of stress concentration is expected to be significant. Similarly according to the test model dam, an initial narrow crack-damage zone was assumed to exist at elevation 66.5 m near the downstream face and the initial damage state of Do = 0.3 is assumed to be put closely at two rows of Gaussian points within the conjoint elements surrounding the broken line on the downstream faces as illustrated in Fig.5-59. This gives a modeling the initial damaged points distributed at these Gaussian points near the horizontal interface between sub-regions I and II of the dam and they are scaled up in a detailed way in the circle sub-figure of Fig.5-59. This has the function of expressing the behavior of damage localization and the narrow damaged zone propagating in order to simulate the crack enlarging. A record over time of the dam's response was computed taking into consideration contributions from different points of view (saturations). As the damage developed (growth and propagation), the frequencies and mode shapes of the dam structure should be changed accordingly. Damping ratio ~ = 0.05 for all elements was assumed. Based on the foregoing assumptions, the following response behavior was predicted for the Koyna dam prototype.
348
5 Basis of Anisotropic Damage Mechanics
The first four modal frequencies of the initially undamaged Koyna damreservoir system are 3.07, 7.98, 11.21 and 16.52 Hz, respectively, which are very close to the results from FE analysis [5-43] and thus serve to verify the accuracy of the present damage finite element discretization. For a load combination consisting of static and dynamic components, time step integration was performed with !1t = 0.005 s and an earthquake duration of 6.0 s. The response of the dam in terms of the crest displacement and acceleration, and also the stresses both on upstream and downstream faces, was examined. The results may be summarized as follows: The horizontal displacement of the dam crest reached 43.6 mm in the downstream direction. The maximum accelerations at the crest were 22.8 m/s 2 and 22.6 m/s [5-43] in the horizontal and vertical directions, respectively, with corresponding amplification factors of 4.8 and 6.6. The computed maximum tensile stress of 6.69 MPa occurred near the point of slope change on the downstream face and already far exceeds the tensile strength of the concrete, thus confirming that the first crack-damage zone is indeed to be expected at the point of slope change. Fig.5-61 shows a comparison of historical displacements at the corner point of upstream faces on the dam top obtained by damage analysis and undamaged elastic analysis. From the results of the damage analysis, it can be found that both the horizontal and vertical displacements ofthe observed point reach the maximum value at time t = 4.4 s and decrease after 6.5 s. Whereas the results of undamaged elastic analysis reach the maximum value at time t=7.0 s and after that the responses of undamaged elastic analysis are always lower than those of the damaged one. These facts state that when the crack-damage is perforated on top of the dam, where the action on the crack-damaged zone due to the earthquake becomes relatively lighter the frequencies of the horizontal and vertical responses are not quite changed. Fig.5-62 presents some numerical results obtained by a Gaussian points time integration scheme and plotted in the form of photo sketches for simulated damage profiles at different rupture times during the 1967 Koyna earthquake computed as damage distribution at all Gaussian points in the observed cross section based on an isotropic damage model for the Koyna dam. The power law equation of a damage strain energy release model presented in Eq.(5-268) was taken into account in the finite element analysis for modeling the damage growth simulation. Sketches (a), (b) and (c) in Fig.5-62 show the procedure of crack-damage growth and crack-damage zone propagation within a cross section of the Koyna dam at the rupture time t = 3.8, 4.0 and 4.5 s due to ground acceleration of the earthquake. It can evidently be seen that the damage localization phenomena was successfully carried out by the damage growth model and the initial Gaussian point damage model. The procedure of narrow damage zone extension presents the crack-rupture profiles due to material damage. As can be expected, the most serious damage zones appear at the tensile stress concentration zones accordingly near the downstream face and horizon-
5.12 Numerical Applica tion to Analysis of Engineering Problems 6.0
8' e
- - EL"'a she ana I"YSIS
4.0 . ~ ~::R\!\Jl\!g~J!I)~IYS1·· i~
:
't
:, i
~
.;t.
349
.
Ii :::~::1¥v~W:f~~~~;~,I ~~t;C · · · · · · · . · ~· [. i ~ .· ;. · ·; ; · I
,•
-2 .0 ............. . . . ... . . . ... . ... ............ .
o -4.0
.
..
................................ ............................................................ : 1........ . ....... , . -6 .0'--_ _-'-_ _--'-_ _---'_ _ _-'--_ _-' 02468 10 Time (s) (a)Horizontal displacement 1.5 - - Elastic analysis ~ 1 Occ~cRamageanalysis
e . -5 0.5
~~
. . ........ ......... ......... ......... ......... . ... ........ ......••. .. ... .......
.
'i' ... . . . . ...
·. 1
1_::~~~,~h~1!.jlt~~i~ir~v1y~~· .~
~
~ I,
J" : '
Cl -I.0 ,, ......'... "", '
I
I. . I
'.
" .... ;....... ............ ......... 1
-1.5 '-----'-----'------':--''---'--'-----' o 2 4 6 8 10 Time (s) (b) Vertical displacement
Fig. 5-61 Comparison of displacement responses for different analysis due to Koyna ea rthquake, 11 / 12/ 1967. (a) Horizontal displacement; (b) Vertical displacement
(a)
(b)
(c)
Fig. 5-62 Sketches of simulated damage profiles at different rupture times during Koyna earthquake computed for damage distribution at all Gaussian points in the observed cross section based on isotropic damage model for Koyna dam. (a) t =3.8 s; (b) t = 4.0 s; (c) t =4.5 s;
350
5 Basis of Anisotropic Damage Mechanics
tal interface between sub-regions I and II of the dam at elevation 66.5 m as well as the regions of the toe corner and heel corner surrounding the bottom of the dam. Fig.5-63 plots the distribution of displacement contours in the damaged Koyna dam due to the Koyna earthquake wherein Fig.5-63(a) shows the horizontal displacement contours, and (b) shows vertical displacement contours respectively. A significant denser gradient both for horizontal and vertical displacement contours appears near the toe corner region of the dam where the less free deformation is restrained at the bottom due to the foundation rock, but does not appear in the crack region, since the crack is opened with freer deformation, which is less restricted due to the crack opening and closing.
(a) Horizon tal di splacemen t
(b) Vertical dis placement
Fig. 5-63 Contours of displacement distribution in damaged Koyna dam due to Koyna earthquake. (a) Horizontal displacement; (b) Vertical displacement;
The plot in Fig.5-64 shows a vector sketch of deformational direction distribution in the cross section of the Koyna dam due to the Koyna earthquake. It can be seen that the tensile form of the deformational direction vector appears in all expected regions surrounding the damage-crack, the toe corner and the heel corner. These tension zones are the most seriously damaged areas in the Koyna dam due to the Koyna earthquake. The profile of the mean damage pattern in damaged elements of the Koyna dam during the Koyna earthquake also has been analysed by the damage finite element method for anisotropic (orthotropic) materials based on the average integration scheme of damage evolution equations expressed in Eqs.(5-
5.12 Numerical Application to Analysis of Engineering Problems
351
11<1,:-----.........
""""4'''''''''''''''''6'''_''-t \~ ~
h''''''''""", U, r/4r"-,
'''\H~\~HU,t.l.t I ~
'~~"'\~~~t~!4JJjJ~
r II i r r direction vector of deformations
~~t--tt'¢.""""""'-";-"~IL/
-
Fig. 5-64 Sketch of deformation direction vector distribution
270)"-'(5-273). It can be seen that the process of damage propagation from the downstream not only towards the upstream face horizontally but also round the downstream surface vertically has been presented from analysed results that are based on the elemental average damage according to the assumption of the initial damage state as being a narrow zone of initial damaged elements with a value of Do = 0.3, which is defined in the narrow distributed initial crack-damaged elements horizontally, as explained before. The pattern sketches of the mean damage may present an observation for the distribution of the damaged element number, location of damaged elements and stages of elemental damage in the dam as shown in Fig.5-65 and Fig.5-66. Fig.5-65 shows the damage patterns at time t =3.80 s for different ratios of anisotropy from Ed E2 = 0.5 to Ed E2 = 4.0. Fig.5-66 shows this at time t = 4.10 s for the corresponding ratios, respectively. It can be seen that the most seriously damaged elements appear on the horizontal interface between sub-regions I and II of the dam near elevation 66.5m and the regions of the heel surrounding the bottom of the dam, where the tensile stress concentration zones are to be found. However the damage state (i.e. the stage and number of damaged elements) at time t = 4.10 s is significantly higher than that at time t =3.80 s for each of the different anisotroic ratios whereas the seriousness of the damage state increases significantly with an increase in anisotropic ratios from Ed E2 = 0.5 to Ed E2 = 4.0. As shown in Fig.5-67, the overall trend of the history over time of the crest displacement is almost similar to that of the crack-damage before t < 0.8 s of
352
5 Basis of Anisotropic Damage Mechanics
(a)
(b)
(d)
(c) II
1.00.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0
Fig. 5-65 Damage pattern at time t =3.80 s for different ratios of El /E 2
1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0
Fig. 5-66 Damage pattern at time t =4. 10 sec for different ratios of EdE2 15
'8
10
,§,.
~ 5
.,8
"os
~O
is
3
- - Tine integration scheme at each Gaussian point - - - - -Time integration scheme ave raged overall an elenent 0.4
0.8
1. 2
1.6
2.0
Time (s)
Fig. 5-67 Comparison of time history of crest displacement for Koyna Dam under different time integration scheme
References
353
the initial growth obtained from the two time integration methods (i.e. damage accumulation in time is integrated at each Gaussian point or is averaged overall an element respectively). Consequently, a significant discrepancy in the magnitude of these two methods of time integration appears from t > 1.56 s, after the crack-damage growth starts. This is clearly due to the spurious average damage distribution in a damaged element and a higher displacement permitted due to the average time integration method. The magnitude of displacement responses obtained by both methods increases significantly with the duration of time after the earthquake started, for 2.0 s due to huge damage growth and propagation occuring in the Koyna dam.
References [5-1] Leckie F., Onate E., Tensorial nature of damage measuring internal variables. In: Proceedings of the IUTAM Symposium on Physical Non-linearities in Structural Analysis, Sens, France. Springer, Berlin, pp.140-155 (1981). [5-2] Cordebois J.P., Sidoroff F., Endommagement anisotropic. J. Theory Appl. Mech., 1(4),45-60 (1982). [5-3] Murakami S., Ohno N., A continuum theory and creep damage. In: Proceedings of the 3rd IUTAM Symposium on Creep in Structures. Springer, Berlin, pp.422444 (1981). [5-4] Betten J., Damage tensor in continuum mechanics. In: Lemaitre J. (ed.) EUROMECH Colloquium 147 on Damage Mechanics. Canhan, France, pp.416-421 (1981). [5-5] Vakulenko A.A., Kachanov L.M., Continuum theory of cracked medium. Mech. Tverdogo Tela, 4, 159-166, in Russian (1971). [5-6] Murakami S., Notion of continuum damage mechanics and its application to anisotropic creep damage theory. J. Eng. Mater. Tech., 105, 99-105 (1983). [5-7] Sidoroff F., Description of anisotropic damage application to elasticity. In: Proceedings of the IUTAM Colloquium on Physical Non-linearities in Structure Analysis, Sens, France. Springer, Berlin, pp.237-258 (1981). [5-8] Tamuzh V., Lagsdinsh A., Variant of fracture theory. J. Mech. Polymer, 4, 457-474, in Russian (1968). [5-9] Kawamoto T., Ichikawa Y., Kyoya T., Deformation and fracturing behaviour of discontinuous rock mass and damage mechanics theory. Int. J. Numer. Anal. Methods Geomech., 12(1), 1-30 (1988). [5-10] Zhang W.H., Murti V., Valappan S., Effect of matrix symmetrization in anisotropic damage model. Uniciv Report No. R-237, University of New South Wales, Australia (1991). [5-11] Zhang W.H., Numerical Analysis of Continuum Damage Mechanics. Ph.D. Thesis, University of New South Wales, Australia (1992). [5-12] Zhang W.H., Chen Y.M., Jin Y., Effects ofsymmetrisation of net-stress tensor in anisotropic damage models. Int. J. Fract., 109(4),345-363 (2001). [5-13] Zhang W.H., Valliappan S., Analysis of random anisotropic damage mechanics problems of rock mass: Part I. probabilistic simulation; Part II. statistical estimation. Int. J. Rock Mech. Rock Eng., 23(2), 91-112, 241-259 (1990).
354
5 Basis of Anisotropic Damage Mechanics
[5-14] Zhang W.H., Valliappan S., Continuum damage mechanics theory and application: Part I. theory; Part II. application. Int. J. Dam. Mech., 7(3), 250-297 (1998). [5-15] Zhang W.H., Chen Y.M., Jin Y., A study of dynamic responses of incorporating damage materials and structure. Struct. Eng. Mech., 12(2), 139-156 (2000). [5-16] Valliappan S., Zhang W.H., Murti V., Finite element analysis of anisotropic damage mechanics problems. J. Eng. Fract. Mech., 35, 1061-1076 (1990). [5-17] Murakami S., Anisotropic damage theory and its application to creep crack growth analysis. In: Desai C. et al. (eds.) Constitutive Laws for Engineering Materials: Theory and Applications. pp.107-114 in Japanese (1987). [5-18] Chaboche J., Continuum damage mechanics: Part I. general concepts; Part II. damage growth, crack initiation, and crack growth. J. Appl. Mech., 55, 59-85 (1988). [5-19] Chaboche J., Anisotropic damage in the framework of continuum damage mechanics. Nucl. Eng. Des., 79, 181-194 (1984). [5-20] Lemaitre J., A Course on Damage Mechanics. Springer, Berlin, Heideberg, New York (1992). [5-21] Kachanov L.M., Introduction to Continuum Damage Mechanics. Martinus Nijhoff Publishers, Dordrecht, The Netherlands (1986). [5-22] Voyiadjis G.Z., Ju J.W., Chaboche J.L., Damage Mechanics in Engineering Materials. Elsevier, Amsterdam (1998). [5-23] Davison L., Stevens A., Thermomechanical constitution of spalling elastic bodies. J. Appl. Phys., 44, 667-674 (1973). [5-24] Coleman B., Gurtin M., Thermodynamics with internal state variables. J. Chem. Phys., 47, 597-613 (1967). [5-25] Ilankamban R., Krajcinovic D., A constitutive theory for progressively deteriorating brittle solids. Int. J. Solids Struct., 23(11), 1521-1534 (1987). [5-26] Krajcinovic D., Fonseka G.V., The continuous damage theory of brittle materials: Part 1. general theory; Part 2. uniaxial and plane response modes. ASME Trans. J. Appl. Mech., 48(4), 809-824 (1981). [5-27] Chow C.L., Yang X.J., A generalized mixed isotropic-kinematic hardening plastic model coupled with anisotropic damage for sheet metal forming. Int. J. Dam. Mech., 13(1), 81-101 (2004). [5-28] Lee H., Peng K., Wang J., An anisotropic damage criterion for deformation instabity and its application to forming unit analysis of metal plates. J. Eng. Fract. Mech., 21, 1031-1054 (1985). [5-29] Geoge Z., Voyiadjis G., Taeayo P., Local and interfacial damage analysis of metal matrix composites using the finite element method. J. Eng. Fract. Mech., 56(4),483-495 (1997). [5-30] Hayakawa K., Murakami S., Thermodynamical modelling of elasto-plastic damage and experimental validation of damage potential. Int. J. Dam. Mech., 6( 4), 333-363 (1997). [5-31] Valliappan S., Zhang W.H., Analysis of structural components based on damage mechanics concept. In: Elarabi M.E. and Wifi A.S. (eds.) Current Advances in Mechanical Design and Production. Pergamon Press, Oxford, pp.265-280 (1996). [5-32] Valappan S., Analysis of anisotropic damage mechanics. Comput. Mech., 1216, 1143-1147 (1991).
References
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[5-33] Valappan S., Zhang W.H., Elasto-plastic analysis of anisotropic damage mechanics problems. In: International Symposium on Assessment and Prevention of Failure Phenomena in Rock Engineering, Ankara, Turkey (1993). [5-34] Murti V., Zhang W.H., Valappan S., Stress invariants in orthotropic damage space. J. Eng. Fract. Mech., 40, 985-990 (1991). [5-35] Chaboche J.L., Damage induced anisotropy: on the difficulties asscociated with the active/passive unilateral condition. Int. J. of Dam. Mech., 1(2), 148170 (1992). [5-36] Lu T.J., Chow C.L., On constitutive equations of inelastic solid with anisotropic damage. Theor. Appl. Fract. Mech., 14, 187-218 (1990). [5-37] Chen X.F., Chow C.L., On damage strain energy release rate Y. Int. J. Damage Mech., 4(3), 251-263 (1995). [5-38] Chow C.L., Chen X.F., An anisotropic model of damage mechanics based on endochronic theory of plasticity. Int. J. Fract., 55(2), 115-130 (1992). [5-39] Chow C.L., Chen X.F., Failure analysis of a cracked plate based on endo chronic plastic theory coupled with damage. Int. J. Fract., 60(1), 229-245 (1993). [5-40] Lemaitre J., A continuous damage mechanics model for ductile fracture. J. Eng. Mater. Tech., 107, 83-89 (1985). [5-41] Chow C.L., Wang J., An anisotropic theory of elasticity for continuum damage mechanics. Int. J. Fract., 33(1), 3-16 (1987). [5-42] Koyna Earthquake of II December 1967. Report of the UNESCO Committee of Experts, New Delhi (1968). [5-43] Chopra A.K., Chakrabarti P., The Koyna earthquake and the damage to Koyna dam. Bull. Seismol. Society of America, 63(2), 381-397 (1973). [5-44] Pat S.N., Seismic cracking of concrete gravity dams. ASCE J. Struct. Div., 102, 1827-1844 (1976). [5-45] Ayari M.L., Saouma V.L., A fracture mechanics based seismic analysis of concrete gravity dams using discrete cracks. Eng. Fract. Mech., 35, 587-598 (1990). [5-46] Niwa A., Clough RW., Shaking table research on concrete dam models. Report No. CB/EERC 80-85, Earthquake Engineering Research Center, University of California, Berkeley, CA (1980). [5-47] Pekau O.A., Zhang C.H., Feng L.M., Seismic fracture analysis of concrete gravity dams. Earthquake Eng. Struct., 20(4), 335-354 (1991).
6
Brittle Damage Mechanics of Rock Mass
6.1 Introduction and Objective In this chapter, special aspects of brittle damage mechanics are considered, related to the various frameworks by which the behavior of a brittle damaged material can be postulated, still considering the damaged medium as a global continuum. The basic framework of CDM is recalled, stressing the concepts of effective stress and the ways of introducing coupling between damage and brittle behavior. Particular attention is paid to problems relat ed to init ial or induced anisotropy and the unilateral character of the brittle damage. Coupling between damage and plasticity is not discussed herein. The materials concerned are rock, concrete, considered initially isotropic and composite, in particular ceramic matrix composites. Some specific models are developed , taking into consideration scalar damage variables for initially anisotropic brittle mat erials. Chaboche et al. [6-1] considered only small perturbations and isothermal conditions for anisotropic brittle materials. The total strain c is assimilated with the elastic strain and the damage processes are considered timeindependent. We do not discuss the difficult problems related to instabilities by localization and therefore describe only the first stages of damage, before conditions become critical. Determination of elastic parameters of brittle solids in the function of the concentration, shape, size and orientation of micro-cracks is an important part of micro-mechanical damage models. In the last two decades this problem has been addressed by many authors [6-2"-'6]. In all of these cases the elastic brittle paramet ers were estimated within the framework of Mean Field Theories (MFT). The primary objective studied by Krajcinovic et al. [6-7] was to provide additional data defining the influence of micro-cracks on the elastic parameters of brittle solids. More specifically, this study will address the dependence of the elastic parameters on the orientation of micro-cracks, i. e., defect induced anisotropy. This will provide a necessary background for a forthcoming study focused on micro-crack concentrations, for which mean field W. Zhang et al., Continuum Damage Mechanics and Numerical Applications © Zhejiang University Press, Hangzhou and Springer-Verlag Berlin Heidelberg 2010
358
6 Brittle Damage Mechanics of Rock Mass
theories are inadequate. The complementary case of prescribed macro-strains was considered in Nemat-Nasser and Hori [6-5]. Additionally, the considerations will be restricted to two-dimensional continua in [6-7]. The other important investigation of brittle damage mechanics is intended to generalize the damage model, presented earlier by Chow and Yang [6-8, 69], for brittle anisotropic materials to cover the nonlinear damage behaviors of brittle composite laminates. A general form of constitutive relations describing the nonlinear damage response of brittle unidirectional composite lamina is first introduced and then expressed in such a way that it can be readily incorporated in the analysis of brittle laminates. The earliest investigation is limited to symmetric laminates without discontinuity. Brittle laminates are thin and the free edge effects are not considered. Therefore, in the case of in-plane uniform loading, each layer in the brittle laminate, as well as the laminate itself, will be regarded as in a state of plane stress. With the method due to Tsai and Hahn [6-10], the constitutive equation of the brittle laminate with damage is determined from those of its constituent parts. The damage process in the brittle laminate is analyzed and the comparisons between the experimental observation and predictions are discussed in [6-11]. There are classes of quasi-brittle solids where cracks tend to follow tortuous paths when the local stress or strain conditions for the crack propagation are satisfied. Examples are ceramic objects, where micro-cracks are intergranular and concrete, where cracks emanate from weak interfacial bonds, propagate through the mortar phase and go around aggregate particles that act as energy barriers. During the process of micro-cracking, material grains are severed leaving the strained solid as "damaged". Such a process alters the elastic modulus and can lead to a strong material anisotropy. Yazdani and Karnawat [6-12] presented a study which is the effect that damage, in a given direction, might have on the solid's strength and ductility in other orthogonal directions. This becomes of particular interest in ceramics, rocks and concrete since micro-cracks are not planar, nor do they propagate along perfect planes. In [6-13] Sadowski mentioned that: The existence of cracks, pores and other defects within solids diametrically changes the material response due to the applied load. Many effective continuum models have been proposed to estimate mechanical properties of materials [6-5"-'9]. In the case of semibrittle ceramics, a small amount of plasticity also influences the total material response [6-14"-'15]. The aim of his work was to follow the two-dimensional, quasi-static deformation process (tension-compression) of semi-brittle ceramics. The mechanical response of polycrystalline continua, weakened by a set of slits, was modeled by application mean field theories [6-2"-'4]. According to the experimental results of MgO [6-16"-'18], a limited plastic flow is also created by dislocation motion within the range of grains of the representative volume element. Micro-cracks are initiated by Zener-Stroh's mechanism and propagate mainly intergranularly along grain boundaries (zig-zag cracks), leading to final failure of the brittle material.
6.2 General Theory of Brittle Damage Mechanics
359
The study of the part I of Sadowski [6-13] focused mainly on the description of gradual degradation in brittle materials including micro-mechanically based estimation of current elastic properties, whereas the study of the part II [619] was focused on the description of kinetics of considered process specifying crack shapes and their distribution within the unit cell. As the illustration of deformation process in his considered material uniaxial tension, pure shear and uniaxial compression were particularly analyzed. Also limit surfaces for two-dimensional tension-compression were estimated. He found out that the degradation process is related not only to numbers of defects, like in many models, but is also strongly dependent on the real crack shapes and their distribution within the unit cell. Smooth transition from uniaxial tension to uniaxial compression by the two dimensional states was analyzed by him with the specification of particular modes of crack shapes and their distribution within the unit cell, up to the state preceding final failure. In [6-19], Sadowski said that : Experimental results performed on semibrittle ceramics like Mgo [6-18] lead to the conclusion that the deformation process of this material passes through a sequence of phases. The experimental results shown that after a purely elastic response, in some grain of the polycrystalline specimen a conjugate slip system is created. Under the external load, dislocations pile up to the grain boundaries and produce microcracks; These micro-cracks spread along straight segments of grain boundaries creating so-called meso-cracks. The final stage of the deformation process, preceding the material failure, is kinking of meso-cracks and their unconstrained development into macro-cracks.
6.2 General Theory of Brittle Damage Mechanics 6.2.1 Thermodynamic Basic Expression of Brittle Damage Mechanics 6.2.1.1 State Equations The brittle material in the elastic stage may have elastic deformation or inelastic deformation. If the material with an unchanged micro-structure is defined as the undamaged material, then the change in microstructures (such as micro-cracks, micro-cavities and micro-slides of the damage mechanism) may cause inelastic damage deformations. For a given representational material element, the evolution of the existent damage and the generation of newly initialed damage together represent the variation of microstructures. Thus it is possible to use a damage variable for measuring the changes in microstructures macroscopically and to define an internal stat e variable for expressing the thermodynamic state in the representational material element. The formulations developed in this chapter will be expressed in the mixed form of both tensor and matrix notations together as far as possible.
360
6 Brittle Damage Mechanics of Rock Mass
Concretely speaking, for an elastic material with brittle damage behavior (mainly being group micro-cracks), the basic state variables are chosen as the strain tensor {E} and the absolute temperature T as well as using the second order tensor {D} or {1/J } representing the current damage state or the current continuity state, which are named as the damage tensor or the continuity tensor, respectively. Obviously, any inelastic macroscopic deformation in material should depend on changes in {D} or {1/J }. For a brittle damaged elastic material with thermodynamic state variables ({E}, T, {D}), its free energy density function is
(6-1)
W = W({E},T, {D})
The corresponding basic state equations have been presented in Chapter 3 as follows. (1) The equation of the stress-strain relationship
aw
(6-2)
{a} = a{E} (2) The definition equation of entropy
S =_ aw
(6-3)
aT
(3) The equation of the damage expansion force (i.e. damage strain energy release rate)
aw
(6-4)
{Y} = a{D}
As defined in Chapter 3, in the above equation {a} is the Cauchy stress tensor, which is the dual variable of strain tensor {E}, and entropy S is the dual variable of the absolute temperature T. {Y} was defined as the damage strain energy release rate or the damage expansion force tensor, which is the dual variable of the damage tensor {D}. 6.2.1.2 Rate Equations Under the condition of fixed { D} , materials appear thermo-elastic, the variable rate of its free energy density is
.
We =
aw.
aw.
a{E} {E} + aT T
T.
.
= {a} {E} - ST
(6-5)
The variable rate of its free energy density due to changes in {D} is
.
We =
aw.
aw·
a{ E} {E} + aT T
T
.
.
= {a} {E} - ST
(6-6)
6.2 General Theory of Brittle Damage Mechanics
361
Thus, the total changes of the free energy density are summations of these two parts
(6-7) The corresponding change rates of three kinds of general thermodynamic forces can be represented as follows. (1)
. d{ a }. d{ a}. {a} = d{c} {c} + dT T
d{ a}
.
+ d{D} {D}
(6-8)
and
d{a} d (dW) d (dW) dS dT = dT d{c} = d{c} dT = - d{c}
(6-9)
d{ a} d ( dW ) d (dW) d{Y} d{D} = d{D} d{c} = d{c} d{D} = - d{c}
(6-10)
then
.
d{ a}.
dS.
d{Y}
.
{a} = d{c} {c} - d{c} T - d{c} {D}
(6-11)
in which the effective elastic matrix is
[D*] = d{a} d{c}
(6-12)
and the entropy-coupled dual modulus is defined as
{Z* } = _ dS d{c}
(6-13)
and the damage coupled modulus is defined by
[8 *] = d{a} = _ d{Y} d{D} d{c} Since {a} thus we have
= d{a} {i} + d{aLt + d{a} {D} d{c}
dT
d{D}
{a} = [D*]{ i } + {Z* }T + [8 *]{ D}
(6-14)
(6-15)
(6-16)
Regarding Eq.(6-11) and Eq.(6-15), (6-16) gives
{Z* } = _ dS = d{a} d{c} dT and
(6-17)
362
6 Brittle Damage Mechanics of Rock Mass
[8 *] = _ d{Y} = d{a} d{c} d{D}
(6-18)
(2) Rate of entropy S:
. dS dS . S = d{c} {i} + dT T or
. d{ a}. S = - dT {c}
thus we have
dS .
+ dT T -
dS
.
(6-19)
+ d{D} {D}
d (dW) . d{D} dT {D}
s = - d{a} {i} + dS T dT dT
¢=
dW {Y} = - d{D}
{Y} {il} T
(6-20)
(3) rate of damage expansion force {Y}:
{Y} = d{Y} {'} d{c} c
d{Y} T
+ dT
d{Y} {il}
+ d{D}
(6-21)
Since
(6-22)
then
. d{ a}. dS· {Y} = d{D} {c} - d{D} T
d{Y}
.
+ d{D} {D}
{Y} = [C*]{i } - {Z' * }T + [5*]{il}
(6-23)
(6-24)
In which the other damage coupled modulus is defined as
[::;'*] = d{Y} ~ d{D}
(6-25)
and the other entropy-coupled modulus is defined as
{Z'*} =- ~ d{D}
(6-26)
Regarding (6-27) Eq.(6-21)rvEq.(6-24) , gives the relation
[C*] = d{a} = d{Y}
d{D}
d{ c}
(6-28)
6.2 General Theory of Brittle Damage Mechanics
363
and
{Z' * } = _ ~ = d{Y} d{D} dT
(6-29)
In the case of constant damage {D}= O and isotherm-condition 1'=0, from Eq.(6-11), we have
{&} = [D*]{i }
(6-30)
In the case of constant strain {i} =O and isotherm-condition 1'=0, from Eq.(6-25), we have
{Y} = [5*]{D}
(6-31 )
6.2.1.3 Complementary Free Energy Density Definition of complementary free energy density II =1I( {a} , T, {D}) makes (6-32) Applying Legendre's transformation to it gives the basic constitutive equation as
and
dii {c} = d{a}
(6-33)
S = dii dT
(6-34)
dii {Y} = - d{D}
(6-35)
The corresponding three kinds of rate equations are expressed as follows. (1) Rate of complementary free energy density II:
dii . 1I = d{a}{&}
dii .
dii
.
+ dT T - d{D}{D} = {c}T {&} + S1' _ {y}T {D}
(6-36)
II can be divided into two parts as
(6-37) (6-38)
364
6 Brittle Damage Mechanics of Rock Mass
Substituting them into Eqs.(6-5), (6-6) and (6-7) gives T
...
T
.
.
.
{a} {i } + {c} {a-} = W + 11 = W e + W n + 11e + 11n ..
T
..
T
= {a} {i } - ST + W n + {c} {a-} + ST + lIn
We + iIe = {a} T { i } + {c }T { a-}
(6-39)
and (6-40)
From strain we have
{i } = d{c} {a-} d{a} or
+ d{c }t +
d{c} {D} d{D}
(6-41 )
+ {Z// * }t + [17*]{D}
(6-42)
dT
{t'} = [D*r l{a-}
in which, the effective elastic flexibility (compliance) tensor is defined as
[C*] = [D*r l = d{c} d{a}
(6-43)
which is the inverse of t he effective elastic t ensor [D*] and has
[C*][D*] = [D*r l [D*] = [1]
(6-44)
where [1] is t he Kronecker unit t ensor. Regarding Eq.(6-41) and Eq.(6-42) , t he ot her dual modulus is defined as
{ Z* } = d{ cij} tJ dT
(6-45)
[17*] = d{c} d{D}
(6-46)
(2) Rat e of entropy S:
. dS S = d{a} {a-} Eq. (3-39)-Eq. (3-16)
dS .
dS
.
+ dT T + d{D} {D}
(6-47)
6.2 General Theory of Brittle Damage Mechanics
365
or from Eq.(6-47) and Eq.(6-29) with Eq.(6-20) we have
s = a{aTc} {(J. } + aT as t
+
a{y} {ill aT
(6-48)
(3) Rate of damage expansion force {Y}: { Y} = a{y} { . }
a{(J} (J
+
a{y} t aT
a{y} {ill
(6-49a)
+ a{D}
aw
Substituting Eqs.(6-4), (6-29), Eq.(6-25) and regarding to {c}
a{ (J} ,
{ZI*} =_ ~ a{D}
.
a
{Y} = a{(J} or
(aw) . as. a{ a{D} {(J} - a{D} T +[.::: ]{D} = a{D} {(J} - {Z ~*.
{Y} = [17*]{o-}
c} .
~*
'*'
.
}T+[.::: ]{D}
+ {Z"I * }t + [s *]{ il}
(6-49b)
Comparising Eqs.(6-26), (6-46) to Eq.(6-49b), in which the defined dual modulus satisfies
and
{Z"I * } = _ ~ = a{y} = _ {ZI*} a{D} aT
(6-50)
[17*] = a{y} = a{c} a{(J} a{D}
(6-51 )
In the case of constant damage {il} = 0 and isotherm-condition from Eq.(6-42), we have
{i} = [C*]{o-} = [D*r l{o-} In the case of constant stress {o-} = 0 and isotherm-condition Eq. (6-49 ), we also have {Y} = [s *]{ il}
t
= 0, (6-52)
t
= 0, from (6-53)
6.2.1.4 Dissipation Potential
According to dissipation inequality Eq.(5-75), we have
s _.!..- + div{q} _ {q}T {g} ;? 0 pT
pT
pT
and hereafter considering equilibrium Eq.(574) gives
(6-54)
366
6 Brittle Damage Mechanics of Rock Mass
pE = {(J}T {i } + r
- div{q}
(6-55)
Introducing Helmholt 's free energy per unit mass defined in Eq.(5-77) (6-56) Eq.(6-54) gives (6-57) Substituting Eqs.(6-5), (6-6) and (6-9) into the above, the dissipation inequality of elastic-brittle damaged materials can be expressed as (6-58) Simplifying gives (6-59) where the first term on the left side presents the dissipated energy due to changes (damage) of micro-structures, the second term represents the heat dissipations. If not considering the heat dissipation, i.e. the reason for dissipation of damaged mat erials only being the generation and expansion of micro-defects, then according to the theory of irreversible thermodynamics, the evolutional equations can be solved. Assuming the dissipation potential p * defined by Eq.(3-55) or Eq.(5-90) in Chapter 3 or Chapter 5 is a function of damage expansion force {Y} with the form of p* = P* ( {Y}), then the damage rat e equation is
.
ap*
{il} = - Aa{y}
(6-60)
where A is the integral demarcation factor and A = A( {Y}) > o. As a result of that, {Y} is a function of state variables as {Y} = {Y ({ E} ,T, {il})}, thus dil { ill } is a covert function of ({ E}, T , {il}). The meaning of Eq.(6-60) is that in the space of the damage expansion force {Y} , the corresponding damage (or continuity) evolution rate vector dil { ill } is always perpendicular to the surface of the equal dissipation potential p* . Substituting Eq.(6-60) into the non-linear parts of Eqs.(6-11), (6-19), (623) and Eqs.(6-25)rv(6-29) , and according to dual relationships Eqs.(3-53) and (3-59) in Chapter 3 and Eqs.(5-89) and (5-95) in Chapter 5 corresponding to dual dissipation potentials P and p* respectively, the inelastic part of the stress rate can be defined as
6.2 General Theory of Brittle Damage Mechanics dP*
{aD} = Ad{E}
367
(6-61)
the inelastic part of the entropy rate is SD
= - AdP*
dT and the inelastic part of the damage strain energy release rate D
dP*
{Y } = Ad{ DD}
(6-62)
(6-63)
In Eqs.(6-6)rv(6-63), p* = p * ({Y( {E}, T , {D})}) = p * ( {Y( {E}, T , {D})}) implying that p * is the inelastic dissipation potential represented by state variables. In the 10 ranks dimensional space, which consists of ({ E}, T , {D})) , p * = constant defining a super-surface, the gradient of which det ermines the direction of {a*} , S* and {Y* }, which is respected in the second part of Eq.(67). In a special case, {a * } is perpendicular to the equal potential surface in the strain subspace, whereas, {Y*} is perpendicular to the equal potential surface in the damage (or continuity) subspace.
6.2.2 General Constitutive Relationship of Brittle Damage Materials The content of this section is almost the same as that of 5.6 in Chapter 5. The stress-strain relationship presents so called elastic-brittle constitutive equations for characters of elastic deformation in brittle materials. It should satisfy all the basic behavior of elastic deformations. In the case of damage to the elastic-brittle constitutive relationship, , the characteristic of deformation also should satisfy the general basic elastic constitutive relationship between stress and strain, and the behavior of micro or macro failure characters appear only as the brittle fracture. The failure process of macro-brittle damage usually takes a very short time, and produces no residue or permanent deformations. Micro-brittle failure is a local damage process, where the stress level at a micro-location in the material reaches a failure criterion, which makes microstructures at the local failure point crack and fracture , and appears as microdeformations in the form of micro-cracks and micro-defects generating and developing, whereas in the structure (or in materials) no resid ue or permanent deformation is produced. Therefore, the behavior of macro-deformations still appears elastic. The free energy within an elemental anisotropic damaged material taken in the case of an isothermal, infinitely small deformation and guise static loading process can be represented as (6-64)
368
6 Brittle Damage Mechanics of Rock Mass
where [D*]=[D*({Sl})] is the effective elastic tensor written in the form of a 6 x 6 order matrix related to the damage (or continuous) state in the material and satisfies the symmetry conditions.
D* ijmn = D* jimn = D* ijnm = D* mnij
(6-65)
dW* Substituting Eq. (6-64) into the general basic stress-strain relation {CJ} = d{ E}
gives the effective damaged linear elastic stress-strain relationship of brittle materials with an effective form of the generalized Hook's law as follows,
{CJ} = [D*]{E}
(6-66)
Substituting the expression of the corresponding complementary free energy density (alias stress energy density) (6-67) into the definitional expression of the complementary free energy function Eq.(3-23), we have (6-68) Obviously, this equation also can be obtained from the inverse of Eq.(6-66)
6.2.2.1 Constitutive Relationship in the Form of Whole Quantities Assume that the stress-strain relationship Eq.(6-66) of anisotropic brittledamage materials is equivalent to the following virtual undamaged state under effective stress and strain actions
{CJ*} = [D]{E*}
(6-69)
where {CJ*} and {E*} are introduced as the effective stress tensor and the effective strain tensor based on the equivalent condition defined by Eq.(669). Considering the unsymmetrical characters of the effective stress tensor in the case of anisotropic damage presented in Chapter 5, the effective stress vector {CJ*} has been rewritten in the form of (9 xl) rank as s:r { CJ *} = {* CJ 11,CJ * 22,CJ * 33 ,CJ * 23,CJ * 32, CJ * 31,CJ * 13,CJ * 12 , CJ *}T 21 . { E*}.IS th eeuective strain tensor written in the form of (9 xl) rank as {E*} = {E* 11, E* 22, E* 33, . th e vlrgm . . unE* 23 ,E* 32 ,E* 31 ,E* 13 ,E* 12 ,E*}T 21 correspon d·mg t 0 {CJ *} ; h erem damaged elastic tensor [D] should be rewritten in the form of a 9x9 rank matrix. Assume the general strain vector {E} in the form of (6 xl) rank can be transformed into the effective strain vector {E* } with the form of (9 xl) order through a 4th rank transform tensor [tli,,] defined by a 9x6 order transform matrix as
6.2 General Theory of Brittle Damage Mechanics
{E*}(9Xl)
= [IliE](9x6 ) {Elc6xl )
369
(6-70)
where [Ili E] presents the influences of the damage state on the strain state, and can be called the damage effective tensor (function) on strain. In chapter V, the alternative damage effective tensor of damage [Ili] (herein denoted by [Ilia]) defined by Eq.(5-22) defined in the form of a 9x6 rank matrix was applied to stress transformation from the Cauchy stress vector {(J} in the form of a (6x1) rank into the effective stress vector {(J* } with a (9x1) rank as
(6-71) It is evident that both damage effective t ensors [Ili E] and [Ilia ] relate to the damage state tensor {il} (or continuous tensor {7/J}) , i.e., [IliE] = [IliE({il}) ] and [Ilia ] = [Ilia ({ il} )]. Regarding the unsymmetrical property of the effective stress (strain) tensor in the case of anisotropic damage, the function of elements in the matrix (or t ensor) [Ilia ] and [IliE] has the following shape. From Eq.(5-22) in Chapter 5, the detail of elements in the matrix (tensor) [Ili a] is given as 1
0
0
0
0
0
0
1 1 - il2
0
0
0
0
0
0
1 1 - il3
0
0
0
0
0
0
0
1 - ill
[Ilia ] =
0
0
0
0
0
0
1 1 - il3 1 1 - il2
1
0
0
0
0
0
0
0
0
1 - ill 1 1 - il3
0
0
0
0
0
0
0
0
0
0
Substituting {(J* }(9Xl) = into Eq.(6-69) gives
[llia ]( 9X6){(J}(6Xl)
[llia ](9 X6){(J} (6Xl)
=
and
(6-72)
0 0
1 1 - il2 1 1 - ill
{ ¢* }(9Xl)
=
[IliE](9X6){E}(6Xl)
[D ](9X 9) [IliE](9 X6){ E}(6 X1)
in which the virgin undamaged elastic tensor [D] should be rewritten in the form of a 9x9 order matrix. Compared to results of Eq.(5-24) given in subsection 5.3.1, the elements in transpose matrix [IliE] T should be as follows
370
6 Brittle Damage Mechanics of Rock Mass
[!licY = 1- 01 0 0 1 - O2 0 0 1 - 03 0 0
0
0
0
0
0
0
0
0
0
= [!li- I ]
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
1 - 0 3 1 - O2 0 0 0 0 2 2 1 - 01 1 - 03 ---0 0 0 0 2 2 1 - O2 1 - 0 1 ---0 0 0 0 2 2 (6-73)
----
Substituting Eq.(6-70) and Eq.(6-71) into Eq.(6-69), we have (6-74) then obtain {a}(6XI)
= [!lic:] T (6X9 ) [D ](9X9 ) [!lic:] (9x6 ) {Eh6XI )
(6-75)
Similarly to Eq.(5-108), compared with Eq.(6-66) , we obtain
[D* ](6X6)
= [!lic:] T(6X9) [D ](9X9) [!lic:] (9x6) or [D ;jkl ] = [!linmji ]T [Dmnst ][!listkl ]
(6-76) where effective elastic matrix (tensor) [D* ] is still a 6 x 6 rank symmetric matrix. If the free energy W* ([D* ], {E}) of damage materials in the real state is equivalent to the free energy W ([D ], {E*}) of a fictitious undamaged material in the effective state, then (6-77) Similarly to Eq.(5-111) , the damage-elastic constitutive matrix defined in global coordinate system (XYZ) can be expressed by substituting the coordinate transformation matrix [TO" ] in Eq.(5-32) and {E*} = [!lie ] {E} in Eq.(6-70) into Eq.(6-77) as (6-78) It can be seen from the above that if the matrix [D] is symmetric, then the matrix [D *] satisfies the symmetrical condition of Eq.(6-65). Comparison of Eq.(6-78) and Eq.(6-74) may give a relationship between these two damage effective tensors as follows:
6.2 General Theory of Brittle Damage Mechanics
[tlia ][tlic:] T = [1](9x9 }, [tlic:][tlia]T = [1](9x9 }' [tlia ]T [tlic:] = [I ](6 x6}' [tlic:] T [tlia] = [I ](6x6 }
371
(6-79)
Substituting the above relation into Eq.(6-73), the elastic constitutive relation of elastic brittle-damage materials in the form of the whole quantities can be represented as (6-S0) in which detailed elements are the same as presented in Eqs.(5-49)rv(5-52) of subsection 5.6.l. Obviously, since the coefficients in the stress-strain relationship are dependent on the damage state, the relation is in a linear form varying with changes in damage, (actually it is a non-linear relation during damage evolution). This is not the same as the classical generalized Hook's law, which describes only the virgin unchanged material properties in a linear elastic form. 6.2.2.2 Damage Development Force
The definition of a damage development force (alias the thermodynamic force associated with the damage development) defined herein is the same as the definition of the elastic damage strain energy release rate presented in Chapters 3 and 5, , either on a physical basis or by mathematical formulation. The most essential and basically fundamental formulations of the damage development force {Y} will be rearranged below. Substituting Eq.(6-43) into Eq.(6-4) , we have 1 Td [D* ] 1 Td [D*r l {Y} = 2{c} d{D} {c} or {Y} = 2{o-} d{D} {o-}
(6-S1 )
Considering Eq.(6-7S) again, the expression of the damage development force vector can be described in the strain space as (6-S2) Consequently, substituting the inverse equation of Eq.(6-7S) into the above gives the expression of the damage development force vector described in the strain space as
(6-S3a) The detailed properties of the damage development force and formulation of its elements under different conditions have been discussed and analyzed in
372
6 Brittle Damage Mechanics of Rock Mass
subsection 5.5.4, and will not be described any more here. When Eqs.(6-82) and (6-83a) need to be expressed in the global coordinate system (XYZ) , we have to employ the coordinate transformation matrix [TO" ] or [TE]
{Y}
=
~{o-}T[TO"]T (dJf~~ [Dr
l [tlio" ] + [tliO" ]T [Dr l
~~~~) [TO"]{o-} (6-83b)
6.3 Application of Thermodynamic Potential to Brittle Damage Materials 6.3.1 Dissipation Potential and Effective Concepts due to Damage Beyond a purely thermodynamic choice with a potential depending on the elastic strains (Helmholtz) or the stresses (Gibbs) , which choices are generally equivalent, the formal framework of Continuum Damage Mechanics leads to significant differences between the two approaches. This is the case, in particular, when the associated thermodynamic forces are included in the damage criterion. With an approach based on the Gibbs potential, the damage criterion actually involves the stresses as the driving variables of the damage process. On the contrary, the Helmholtz potential naturally introduces a strain criterion. Both cases have their advantages and drawbacks. With a potential based on stresses-involving the compliance tensor, it is relatively easy to construct a theory catering for the compliance variations obtained by simple analyses for varied micro-crack configurations (micromechanical theories developed , for instance, by Kachanov [6-20"-'21] or Horii and Nemat-Nasser [6-22]). However, in this case the damage has to be introduced as an additive term, something like [C*]=[C]:(l - D)] (see, Chapters 3 and 4). We then lose the concept of damage defined through a reduction in a section of resistant material (effective). This approach also has the advantage of facilitating identification, since the mechanical tests are generally conducted under controlled stress, in particular in transverse directions. According to [6-1], the thermodynamic potential, i.e., the Helmholtz or Gibbs free energy that supplies the state equations, including the elasticity equation. we set similarly as in Eqs.(5-89) and (5-95) (T is the t emperature, S is the entropy) <1>
= E - T S or <1>* =
<1> -
{o-} T { E }
(6-84a) (6-84b)
where Dex represents the family of damage variables that are scalars or tensors.
6.3 Application of Thermodynamic Potential to Brittle Damage Materials
373
Conventional processing yields: or {c }
dP*
(6-85)
= d{a}
(6-86) where Y" represents the thermodynamic force associated with the variable
fl" .
The dissipation potential corresponds here to a unique choice, since the only dissipation is due to the damage: Actually we place ourselves in an "associated" framework in which the dissipation potential is identified as the surface limiting the undamaged domain f ~o defined in the space of variables Y" . We set (6-87) (6-88) where the damage multiplier is determined by the consistency condition f = 0,
~~ = o.
Adding the loading/ unloading condition yields
((k) y,,) dg
. fli
T
= H(f)
dT d anI'
if:;
dY
,
(6-89)
Clearly, the heat dissipation associated with the damage growth, which reduces here to I:i dli!.?i is always positive. 6.3.2 Effective Operations for Anisotropic Damage
Initially isotropic materials with no particular symmetry form the most complex case since damage is generally not isotropic. The induced anistropy is defined on the principal axes related to the loading causing the damage (and possibly its history). As mentioned before, the use of a second- or a fourthrank damage tensor is then necessary. Let us first examine the two classical effective stress concepts. The method of strain equivalence in [6-23] states that the effective stress tensor {a* } expresses the net stress that would have to be applied to undamaged material to cause the same strain tensor which is t he one observed in the damaged material submitted to the Cauchy stress {a}. Using the fourthorder "damage effect" operator [(tP-fl,, )] defined by Eq.(5-125) for symmetrized model I, we write
374
6 Brittle Da mage Mechanics of Rock Mass
{a* } = [~(Da )]{a}
(6-90a)
The inverse of [~] was defined as [~]- 1 in Eq.(5-114) and written again
[Ili] A
-1
=
1 - D1
o o o
0 0 1 - D2 0 0 1 - D3 0 0 2
o
0
0
o
o
o
o
0 0 0 (1-D2)(1- D 3) (1-D2)+(1- D 3)
0
2
o o o
(1- D 3)(1-D,) (1- D 3)+ (1-D,)
o
o
o
o o o
2
o (1-D,)(1-D2) (1-D 1 )+(1-D2)
(6-90b) In this case, the damaged material elasticity equation (completely active damage) could be written as: (6-91) Appling symmetrization scheme I to the constitutive matrix, it gives
[b*(D a )] =
~ ( [~]-l[D] + [D]T[~]-T),
[6*(Da )] =
~ ( [~][C] + [C]T[~()
(6-92) The advantage of this solution is that it does pre-define the form of the damaged elasticity operator, i. e., the relation between D and [~] . This method naturally leads to the use of a fourth-rank damage tensor [D] expressed in Eqs.(5-124) or (5-125) and to setting
[~( [D])r1 =
[1] -[D] or
[~ijkl] =
[(Oik Ojl - D k ojl )-l
+ (OjlOik -
Dl Oik )-l ] / 2 (6-93)
where [I ] is the fourth-rank unit tensor (2lij kl = OijOjl + OilOjk). The method of energy equivalence [6-23] states that the effective stress {a * } and the effective strain {c* } are such that the elastic energy of the undamaged material subjected to {a * } and {c* } is the same as for the d amaged material subjected to {a} and {c}. It, of course, can be written as W e= {a* } T {c* } / 2= {a} T {c } / 2 and using symmetrization scheme II to set (6-94)
It is clear that there is a certain indetermination in this case. It revolved around the choice of the form of operator [tlf] . Reference [6-24] used a damage tensor [57] of only the second order and expressed [tlf( [D])]-l as following
6.3 Application of Thermodynamic Potential to Brittle Damage Materials
375
the "diagonal form" in the principal coordinate system of {57}, using the symmetrized Voigt notations (i.e. Eq.(5-145) of model II) as:
[tilrl
=
1- n 1
o o o o o
o
o
I - fh
0 1-fh 0 0 0
o o o o
o
v(1 -
o
0 0 0 0 [.h)(l - fh) 0 0 V(l - fh)(l 0 0
o n1 )
0 0 0 0
yr7"":(1:----=n-,-1)-,-:(1---n-=2--,-) (6-95)
It should be noted right away that this operator is effectively intrinsic. It can be written alternatively like
[tlI({57}) r l = ( [~ - [57])1/2.§2([~ - [57])~
+ ( [~ - [57])~ EEl ( [~
- [57])~ (6-96)
in which the t ensor operations are defined as
(6-97) [C ] [C ]
= [A ] EEl [B ] ---+ Cijkl = AilBjk
(6-98)
= [A] EB [B] ---+ C"ijkl = A ij Bkl
(6-99)
With this damage effect operator, the elasticity tensors are expressed as
The advantage of this method is the use of a tensor of only the second order. The drawback is related to the lack of degree of freedom. For instance, the above expression of [C] cannot account for the compliances of elastic media damaged by parallel cracks (solutions by Hoenig [6-25] and Kachanov [6-20"-'21]). A potential based on strains has three advantages: (1) It is consistent with other analytical solutions in special cases with completely parallel cracks [6-26], at least when we use strain equivalence and a fourth-rank damage tensor; (2) It is the direct expression of an equation between the associated thermodynamic force Y and the strain, again in the same equivalence framework. The potential is linear in 57, which means the Y is independent of 57. This allows significant simplifications in structural computations for which the "local" step is always conducted with a controlled strain ;
376
6 Brittle Damage Mechanics of Rock Mass
(3) The damage criterion based on strains allows a natural distinction between uniaxial tension and uniaxial compression. In the latter case the positive transverse strains can initiate and open cracks parallel to the compression axis.
6.3.3 Progressive Unilateral Character of Damage The damage is obviously irreversible. But its effect on the mechanical behavior can be active or inactive. In practice, depending on the applied loading, the cracks can be open or closed, leading to unilateral behavior, typically with bilinear elasticity behavior. Table 6-1 The elastic compliance ma trix for biaxial principal stra ins with 4 anisotropic and unilateral damage theories
A + 2/1> + 2(C1 + C2)nt
Vectors [6-28]
A + C1 (m + n~)
2nd Order Tensors [6-29] 4th Order Tensors [6-30] New Formulation 2nd Order Tensors [6-31]
hi} + A(l - 0) ht12 + A(1 - 0) (A + 2/1»(1 - £I) A(1 - £I) (A + 2/1»(1 - £1 1)2 A(1 - £1 1)(1 - £12) El
Vectors [6-28]
<
°
A + 2/1>
2nd Order Tensors [6-29] 4th Order Tensors [6-30]
A + C1n~ h 1} + A(1 - 0)
h·; } + A(1 - 0) A + 2/1> A
New Formulation 2nd Order Tensors [6-31] * in w hich A a nd
fJ,
A + 2/1> A(1 - £1 1 )(1 - £12 )
A + C 1 (nt + n~) A + 2/1> + 2(C1 + C2)n~ ht12 + A(1 - 0) ht 22 + A(1 - 0) A(1 - £I) (A + 2/1»(1 - £I) A(1 - £1 1)(1 - £12) (A + 2/1»(1 - £1 2)2 E2
>
°
A + C1n~ A + 2/1> + 2(C1 + C2)n~
ht12 ht12
+ A(1 + A(1 -
0) 0)
A (A
+ 2/1»(1 - £I) A(l - £1 1 )(1 - £12 ) A(l - £1 1 )(1 - n2?
a re the Lame 's coeffici e nts.
This point is crucial for a damage theory with induced anisotropy, as has already been shown by Chaboche [6-27]. In effect, all the theories with anisotropic damage suggested until then had relatively serious theoretical shortcomings (see Table6-1 summarizing these shortcomings for particular examples of references [6-28"-'31]). Either the symmetry of the elasticity operator was not respected or discontinuities of the stress-strain response under non-proportional multiaxialloadings were evidenced. "Progressive" unilateral contact functions make it possible to avoid mathematical discontinuity but in no way settle the underlying physical problem. Solution procedures proposed by Ladeveze [6-32] only partly solve the problem , for initially isotropic materials.
6.3 Application of Thermodynamic Potential to Brittle Damage Materials
377
A unilateral condition respecting continuity was suggested by the first author [6-27]. It consists of writing an "opening/closing" type criterion in the current damage principal axes (axes of the equivalent micro-cracks) based on normal strain or normal stress (normal to these equivalent cracks, and therefore to the corresponding principal directions). The key feature of the criterion is that only the diagonal stiffness term corresponding to the normal strain, which changes sign, is modified unilaterally. For instance, with a strain expression we propose writing the effective elastic stiffness tensor [D ]eff as a function of the stiffness tensor with totally active damage [D *] given by equations such as Eq.(6-92) or Eq.(6-100) in the following form: 3
[D *]eJJ
=
[D *]
+ 7] L
H( -ci )Pi ( [D ] - [D *]) Pi
(6-101)
i=l
where [D ] is the initial elasticity tensor, Pi = n i EEl ni EEl ni EEl n i is the fourth order projection operator on the principal direction ni, H is the Heaviside function and [ci]=[ni]T[c][ni]=tr(Pi : c) is the normal strain associated with direction n i . Coefficient 7] , with values between 0 and 1, plays a phenomenological role to weight the unilateral character (between the initial modulus and a compression modulus of inactive damage, different from the initial modulus). It should be noted that the double projection in the above equation indicates the diagonal term D iiii - Uiiii · A similar formulation is available to express the effective compliance. But it should be noted that it leads to different results, [C:ff ] is not equal to the inverse of [D;ff] . The closing criterion then nat urally concerns the normal stress instead of the normal strain, with corresponding difficulties for evidencing active compression damage with cracks parallel to the compression axis (situation illustrated in Fig.6-1) , as already mentioned above. Obviously, for a damageable elastic medium without residual strain, the Helmholtz free energy as a quadratic function of strain can be expressed by sub-domains as (6-102) where [D;ff] now depends on the current state of the damage and the sign of the normal strains {cd. Recently, it was re-demonstrated that this method was necessary to ensure continuity of the stress-strain response. The damage criterion and the damage growth equations can be expressed as a function of the thermodynamic force Y. This force is dependent on {c} as a continuous function (with a discontinuous derivative when the unilateral condition occurs). The Ref. [6-30] suggested a simple form of the damage criterion, for a fourth-rank damage tensor with only four coefficients depending on the material. Other forms can be used, depending on the choice of the
378
6 Brittle Damage Mechanics of Rock Mass
type of tensor variable, the form of the effective stress chosen, the unilateral criterion selected, etc.
x,
x, X,
(a)
(b)
Fig. 6-1 Two specific cracking arrangements. (a) Planar transverse isotropy, produced by (71 > 0, (72 = (73 = 0; (b) Cylindrical transverse isotropy, produced by (71
> 0,
(72
=
(73
=
°
6.3.4 Case Study of Damage in Anisotropic Materials We now discuss the case of composites, anisotropic materials in which the physical nature of the constituents (oriented and with very different characteristics) means that the micro-racks forming the damage are generally parallel or perpendicular to the fibers (or yams). The development of damage thus can modify the intensity of the anisotropy (differences along the principal axes of the composite) but does not alter the initial symmetries of the material. In this case, it is reasonable to consider a simpler theory: the damage variables are scalars associated with each of the three principal directions of anisotropy of the material (assimilated here in the directions of the constituents, assumed mutually parallel or perpendicular).
6.3.4.1 Expression of Thermodynamic Potential The potential chosen is quadratic as a function of the elastic strain. Actually, an initial strain tensor {co} is introduced to describe irreversible strain (observable in elSie). The Helmholtz free energy is chosen [6-1] with the form tP
= ({c} - {cO})T [D*eff] ({c}-{co})/2+({c} - {co}f [D*R] {co} (6-103)
6.3 Application of Thermodynamic Potential to Brittle Damage Materials
379
where [D;ff ] is defined by the same method as for isotropic material (Eq.(6101) above). This avoids any stress or strain discontinuities for any loading and any damage closing or deactivation time. In this case, directions ni are obviously the principal directions of the material, considered invariable, and the normal strains {Ei} are to be considered in the difference {E} = {E} - {EO}. Moreover, [DR] is taken as the effective stiffness with all damage deactivated; i.e., given by Eq.(6-101) with El < 0, E2 < 0, E3 < o. Thus the stress is obtained by differentiation (6-104) As is shown schematically in Fig.6-2, the behavior obtained by this theory shows the degradation of the elastic modulus in tension, with a unilateral closing effect for a particular strain state {Eo }, to which corresponds the stress state (6-105)
Fig. 6-2 Schematic behavior of SiC/ SiC (a) and C/SiC (b)
The modulus on the compression side ( El < Eod is not necessarily equal to the initial modulus [D]. This depends on the other strains, the transverse and the Poisson's ratios of the damaged material. It should also be noted that the components of tensor {EO } are not necessarily the same. With this choice of potential, the existence of a residual strain ER is described without introducing any additional dissipation. The residual strain is obtained easily as:
([1 ]-[ D* eff ]-1[D*R]){ EO}
(6-106)
380
6 Brittle Damage Mechanics of Rock Mass
It is of course directly related to the damage involved in [D;ff ]. In the framework the damage variables can be assumed by scalar, [h , D2 , D3 (i. e. components of the principal anisotropic damage vector {D}) , corresponding to the crack densities in the three principal axes of the material. The energy equivalence can be used with Eq.(6-100) to define the elasticity operator [D*] applying the damage effect tensor [W-]- lupplied by Eq.(6-93) as
[D* ] = ([1] - [f?]f [D] ([1] - [D])
(6-107)
in which the damage tensor [D], which is a fourth-rank t ensor, does not have a "diagonal" form. In the principal system of the material, it is
[D] =
(6-108) 6.3.4.2 Damage Criterion
The three thermodynamic forces can be associated with the principal anisotropic damage vector {D} (or the three scalar variables {Do,}. These forces are easily expressed from Eqs.(6-103) and (6-101) as 1 _ T Cl [D* ] _ 3 _ -2 ( Cl [D* ] ) _ T Cl [DR] _ {Ya } = - "2{c} Cl{Da } {c}+ 77 ~H( -Ci )Ci Pi :: Cl{Da} - {c} Cl{Da} {co}
(6-109) in which the sign :: denotes the doubly contracted product of two fourth-rank tensors (the result has a scalar value). In addition, Eq.(6-107) allows us to write
:l~~~ where
[d~]
=
= - ([d: ][D]([I ] - [D]) + ([1] -
~~
[f?]f [D][d~])
(6-110)
is easily obtained by differentiating Eq.(6-108).
The damage criterion is expressed in the standard way through a surface defined in the space of variables Ya . Two types of choice are possible (1) Multiple criteria, a priori decoupled:
6.3 Application of Thermodynamic Potential to Brittle Damage Materials
381
in which the threshold functions r" are decoupled. They are scalar functions of D" determined by the variation of D" as a function of Y" and therefore implicitly as a function of the strains. It should be noted that in woven composites, directions 1 and 2 are identical (warp and woof directions), meaning that rl = r2· (2) A combined criterion in which we define a norm of vector {Y} and a norm of vector {D}
11Y11= ((y1 )m + (Y2 )m + a(Y3) m)1/m II D II
f = IIYII- r(IIDII)
(D12 + D22 + D32)1/2 (6-112)
~ 0
(6-113)
As shown in Fig.6-3, in a biaxial representation, exponent m adjusts the amount of coupling and coefficient ex sets the relative magnitude of direction 3 (the much lower strength in this direction leads to taking ex » 1). y ,lr
y,lr
Fig. 6-3 Schematics of the damage criterion
It is always possible to combine these two kinds of criteria. An extension of the multiple decoupled criteria consists of taking multiple combined criteria with functions r,,(D 1, D2, D3). The introduction of undamaged domains f ~ 0 is replaced in certain theories [6-33] by the use of variables such that Y (t) = sup Y (T). It is easy to show that this theoretically amounts to the T ~t
same thing. In the two above criteria, there is no increase in the damage variables associated with negative values of Y" as can also be seen from Fig.6-3. It also induces that the damage rate can never be negative. With the uniaxial compression (along 1 for instance), damage is however possible, since we have
382
6 Brittle Damage Mechanics of Rock Mass
< 0 but C2 > 0 and C3 > 0, which generates Y2 > 0 and Y 3 > o. The corresponding damage is relative to the directions crosswise to the compression direction.
C1
6.3.4.3 Applied Examples for Composite Materials The theoretical model consisting of state Eqs.(6-103) and (6-108) and the second criterion of Eq.(6-113) above was applied to ceramic matrix composites SiC/SiC and C/SiC (with m = 2). In the case of SiC/SiC, the residual strain was considered negligible (with Co = 0). Fig.6-4 shows the results of uniaxial t ension in direction 0° for SiC/SiC and C/SiC. The t ension curves with unloading are correctly reproduced by the model, including the residual strain on C/SiC, and the closing effect is clearly visible (These curves were used for identification). The transverse strain (c2) is also correctly predicted in both cases. The element of compliance C 12 is constant for SiC/SiC and variable for C/SiC (in this case the Poisson's ratio varies with damage). 300
Experimental dita [6-33)
CT
Model dita
(a) Stree
Strain Experimental data [6-33)
(b)
Fig. 6-4 (a) Tensile-compression t est on SiC/ SiC; (b) Tensile-compression test on C / SiC
6.4 Micro-mechanics of Brittle Damage Based on Mean Field Theory
383
Fig.6-5 shows the predictions made for tension and compression tests in directions off the axes for C /SiC and their comparison with experimental data. The predictions are fairly good.
o·
15 '
30' :::====~45'
Experimental data [6-33)
45' 0'
15'
- - - - - 45'
Ii
o· Fig. 6-5 "Off-axis" tests on C/SiC
It is interesting to note that the applied model for composites is a particular case of a more general model of initially fakeisotropic damageable elastic materials such as concrete. The simplification is due to the scalar character of the state variables describing the principal damage, related to the fact that the micro-cracks are considered to be guided by the heterogeneous, oriented structure of materials.
6.4 Micro-mechanics of Brittle Damage Based on Mean Field Theory 6.4.1 Introduction and Objective The mechanical response of solids to a large extent depends on the type, density, size, shape and orientations of defects in its micro-structure. This section focuses on the influence of many atomically sharp micro-cracks on the elastic parameters of materials. This problem attracted a great deal of attention as a result of both its intrinsic importance and its complexity. In general,
384
6 Brittle Damage Mechanics of Rock Mass
the complexities are inherent in the random geometry of the microstructuremicro-defect system and the fact that the in-homogeneities introduce a length scale, rendering the problem non-local. The character of the response essentially depends on the micro-crack concentration. Micro-crack concentration can be considered dilute if the distance separating adjacent micro-cracks exceeds the decay length of fluctuations that they introduce into the stress field. In this case, the direct interaction of the micro-crack has a second order effect on the macro-response. The external stress field of a micro-crack is influenced by the neighboring micro-cracks only indirectly through the contribution to the overall state (effective elastic modulus). The overall (macro) response is, therefore, a function of the orientation weighted micro-crack density and the solid is locally macro-homogeneous rendering local constitutive theories applicable. The effect of direct micro-crack interaction on the macro-response grows with the increase in the micro-crack density, i.e., shrinking distances between neighboring micro-defects. As the micro-crack density is increased further, the micro-cracks self-organize into clusters. The disorder attributed to microcracks randomly scattered over most of the volume decreases. Eventually, the largest micro-crack cluster transects the specimen into two or more fragments, reducing the macro-stiffness of t he specimen to zero. At the incipient failure in a load controlled test , mechanical response of the specimen is dominated by t he largest cluster. Within this phase, the stress and strain fields are strongly inhomogeneous (localized) and the volume averages cease to be meaningful measures of the corresponding random micro-fields. In strain controlled tests, brittle materials exhibit softening as a result of internal stress redistribution, grain (or aggregate) interlocks and bridging, etc. From the percolation point of view [6-34]' the critical state is defined as a state at which the transition from the short- to the long-range connectivity of the defect cluster occurs. In other words, a system percolates at the point at which a cluster of interconnected slits spans the specimen, causing its fragmentation into two or more finite fragments. Since the percolation belongs to the class of the second order phase transitions, these two definitions should define the same state. However, the slit density at which the tangent stiffness vanishes (KT = 0) is not necessarily identical to the slit density at which macro-rupture occurs. One of the objectives of this section is to shed some light on this apparent contradiction. Estimates of the elastic modulus of solids weakened by a large number of slits are commonly provided using Mean Field Theory (MFT) [6-35]. Neglecting spatial correlations (direct interactions) of micro-slits, the mean field theory results are inadequate beyond some undefined micro-slit density. However, as pointed out by Ma [6-36], Cleary et al. [6-37] and many others, significant improvements in mean field theory cannot come from within. At higher densities, the influence of random micro-crack morphology (position, shape, size, etc.) on local stress field fluctuations and macro-properties grows from being important to becoming dominant. The conventional (local) continuum
6.4 Micro-mechanics of Brittle Damage Based on Mean Field Theory
385
theories are, however, inherently unable to replicate the circumstances for which the spatial disorder on the micro-scale becomes the dominant feature of the macro-response. Hence, it seems both sensible and necessary to resort to the methods of statistical physics in order to shed some light on the underlying phenomena. This need is further emphasized by a well-recognized fact that the application of micromechanical models is limited to cracks of very special geometry (rectilinear slits and planar, penny-shaped cracks), periodic arrangements of cracks, etc. The narrow objective of this study is to provide percolation theory estimates of critical slit densities for several different slit configurations emphasizing influence of the loss of isotropy. In a wider sense, these results plotted on the same diagram with the MFT estimates, provide some indication as to whether a particular model exhibits a proper trend for larger slit densities. 6.4.2 Mean Field Theory of Micro-Mechanics 6.4.2.1 Aspects of Mean Field Theory for Brittle Damaged Materials
For low to moderate concentrations of micro-defects, a material is typically assumed to be locally macro-homogeneous. Consequently, the elastic paramet ers of a solid can be estimated using the mean field theories (effective continua). The mean field theories are based on the assumption of equivalence of the strain energy of the actual solid with a disordered microstructure and that of an appropriately defined effective continuum. These methods imply the existence of a small Representative Volume Element (RVE) containing a statistically representative sample of in-homogeneities that can be mapped on a material point of the effective continuum, preserving the equivalence of internal energy density. A configuration space is compiled in the process of mapping the transport properties of the representative volume element on the material point of the effective continuum. This configuration space, attached to each material point of the effective continuum, contains data related to volume averages of micro-in-homogeneities over t he representative volume element , which defines the structure of the material locally, its recorded history and, thus, the macro-response. The most frequently used mean field theories, known as the Self Consistent Method (SCM) and Differential Models (DM), are based on the following assumptions [6-38]: (a) the external field of each micro-defect, assumed to be equal to the ext ernal (far) field, applies to the ent ire representative volume elemen, and (b) the size of the largest defect is much smaller than the linear dimension of the representative volume element. Subject to these assumptions, the problem of many interacting micro-cracks within the actual solid is reduced to a superposition of simpler problems considering isolated cracks embedded in a homogeneous, effective continuum. In the absence of a length parameter and suppressed during volume averaging of in-homogeneities, the
386
6 Brittle Damage Mechanics of Rock Mass
ensuing theory is local. The overall (average) compliance [C*(x , D)] in a material point of the effective continuum is within this approximation and obtained by superimposing contributions of all n cracks within the representative volume element
[C*(x, D)] = [c(x) ] + [C* ([C(x , Dm
(6-114)
where [C(x) ] is the compliance of the virgin matrix, while D denotes a set of parameters used to record history (irreversible changes of the microstructure) , i.e. the damage variable. Also n
[C* (x , D)] =
L C(i) [C(x , D)]
(6-115)
i=1
is the compliance attributable to the presence of all active micro-cracks within the representative volume elemen. In Eq.(6-115), C(i) is the contribution of the ith micro-crack to the specimen compliance, which may be an implicit and/ or explicit function of the overall compliance [C]. Furthermore, depending on the desired degree of accuracy and the selection of the analytical model, the compliance C(i ) of a single crack can be det ermined as a function of the compliance of the virgin matrix [C]=[ C] (self-consistent and differential models) or on the effective compliance of the pristine matrix [O]=[C] (Taylor model for very dilute slit concentrations). Det ermination of the components of the overall (macro) compliance t ensor [C(x , D) ] of a solid weakened by a dilute concentration of micro-cracks proved to be a rather popular topic in the recent past. In general, the effective compliances [C] can be derived from the expressions for crack opening displacements C( i) = C( i) (u) or from the expressions for the stress intensity factors C (i) = C(i) (K). These two approaches were shown to be different only in form [6-39]. Since the stress intensity factors K i are typically more accessible [6-40] the second approach, based on Rice [6-41] has certain, if formal , advantages. The mean field estimates used in this study are derived from Sumarac et al. [6-34]. Thus, even a cursory discussion of the mean field theory seems to be redundant. 6.4.2.2 Dilute Concentration (or Taylor's) Model of Brittle Damage
The most rudimentary brittle damage model is formulated assuming that each defect totally ignores the presence of all other defects. In this case, every defect is assumed to be embedded in the original, undamaged matrix, which is usually assumed to be isotropic. Since the literature devoted to fracture mechanics provides all the necessary formulas for the stress intensity factors (Ki and the elastic energy release rate in the case of isotropic elastic solids containing a single defect of simple geometry) the dilute concentration model of brittle damage is in most cases amenable to a closed form , analytical solution. This
6.4 Micro-mechanics of Brittle Damage Based on Mean Field Theory
387
method provides lower bounds on tensors [C*] and [C] since the weakening effect of adjoining defects on the matrix stiffness is totally ignored. Substituting [G]=[ C] into Eqs.(6-114) and (6-115) and assuming that the original matrix is isotropic and homogeneous, the components of the fourth rank tensor [C* ([CJ) ] can in most cases be determined analytically.
6.4.2.3 Self-Consistent Model of Brittle Damage As the crack concentration increases it becomes both advisable and necessary to incorporate the effect of the interaction between the neighboring cracks into the model. The simplest way in which this can be done is to assume that each micro-defect is embedded in an effective continuum, the parameters of which reflect in some average (smoothed or homogenized) sense the presence of all other micro-cracks within the representative volume element. Thus, the self-consistent estimates for elastic parameters are obtained substituting [6] by [G] in Eqs.(6-114) and (6-115).
6.4.2.4 Differential Scheme of Self-consistent Model The differential method is a clever extension and modification of the selfconsistent scheme. Defects are introduced sequentially in small increments from zero to their final concentration. The overall state is interpreted as being a result of a sequence of dilute micro-crack concentrations. The state containing (,) micro-cracks evolves from the preceding state containing (, - 1) micro-cracks through the addition of a single new micro-crack. Consequently, by its very nature the results obtained using the differential method depend on the sequence in which the micro-cracks are introduced. The simplest method for obtaining the governing equation of the differential method is to follow the above described procedure. A self-consistent estimate for the overall compliance of a representative volume element containing (, - I) micro-defects is from Eqs.(6-114) and (6-115)
[G] = [C] +
r-1
L
j (i) C(i) ([GJ)
(6-116)
i= l
The ,th defect is subsequently introduced , assuming that for, » 1 the increment in the total defect concentration is infinitesimal. As in the selfconsistent method (SCM) the actual location into which the ,th defect is introduced is considered to be irrelevant within this scheme. Under these stipulations, from Eq.(2.3) it follows that r-1
[G]
+ d[G] = [C] + L j (i) C(i) ([GJ) + c(r) ([GJ) dj i= l
(6-117)
388
6 Brittle Damage Mechanics of Rock Mass
It is further assumed that it is possible to write [c(r) ]=[O][H ] (where [H ] is a fourth rank tensor) as an explicit function of the overall modulus (for the effective continuum containing (r - 1) micro-defects). Subtracting Eq.(6-116) from Eq.(6-117) and pre-multiplying both sides of that expression by [0]-\ the original differential equation can be recast into a much simpler form as
d(ln [O]) = [H ]df
(6-118)
The overall compliance [0] can now be obtained as a solution of the differential Eq.(6-118), and the initial condition [O]=[C] when f = O. Analytical quadratures of the differential Eq.(6-118) are possible only if the components of the tensor [H ] are defined as simple, analytical functions of the overall compliances. In general, Eq.(6-118) represents a system of coupled ordinary differential equations, which may, or may not, admit a closed form analytical solution.
6.4.3 Strain Energy due to Presence of a Single Slit To determine the elastic parameters of a brittle solid containing an ensemble of micro-cracks, it is first necessary to derive the expression for the strain energy attributable to the presence of a single slit. The expressions for the strain energy release rate for an open rectilinear slit embedded in an arbitrarily loaded , infinitely extended anisotropic, homogeneous, elastic, two dimensional continuum was derived by Sih et al. [6-42] as
yl = _ KId 1m KI(A~ 2
K
2
YK
=
22
" K2 , TCll Im[K2(AI
+ A~) + K2 X1 X2 ,
(6-119) ,
+ A2 ) + K I AI A2]
yk
where Yk and are the strain energy release rates associated with the slit loading Mode I and Mode II respectively. Also, C;j are components of the anisotropic matrix [C;j] in the local (slit) coordinate system denoted by primes and selected as in Fig.6-6. Additionally
A~ = r~
+ is;
(i = 1,2 and
,\~ =
r; - is;
r; ~ O,s; ~ 0)
(6-120)
are the roots of the characteristic equation [6-42] [6-43] written in the slit coordinate system (6-121) The total strain energy release rate is from Eqs.(6-1 20) and (6-119)
6.4 Micro-mechanics of Brittle Damage Based on Mean Field Theory
389
Fig. 6-6 Rectilinear slit global and local (primed) coordinate system (6-122) The second order matrix Eq.(6-122) is defined as
[cal
(with superscript a standing for anisotropy) in
C~2 2 [ (r~)2
r~ s~
+ r~s~
+ (s~)2][(r;)2 + (S;)2 ] C '1 1 '
,
-2( s 2 + s 1 ) (6-123) For a general anisotropic mat erial, the fourth order algebraic Eq.(6-121) does not admit an explicit analytical solution. Thus, the analytical expressions for the parameters s' and r' in Eq.(6-123) are not available either. For an orthotropic material the compliance tensor in the principal coordinate system simplifies t o (6-124) where in a special case (6-125) The above [C] denotes the global (total) compliances of the solid, which are still to be determined. The corresponding characteristic Eq.(6-131) (in the case of an orthotropic material) is defined by Eqs.(6-124) and (6-125), and when written in the principal coordinates system, it reduces to the form (6-126) where
390
6 Brittle Damage Mechanics of Rock Mass
(6-127) The roots of the bi-quadratic Eq.(6-1 26) are either purely imaginary or complex.
(A 2 )1 ,2 = - 1 ±
VI -
(6-128)
m
For m < 1 the roots in Eq.(6-128) are purely imaginary: (6-129) For m > 1 (which will be considered in this section) the solution of the characteristic equation (6-126) is a complex conjugate (6-130) From the parameters rand s, derived by substituting Eq.(6-130) into Eq.(6-126), we have the following form
r1
=
r2
=r =
J~-
1 ,
Sl
=
s2
J
Vm2 + 1
=S=
(6-131)
The above parameters rand s would suffice for a slit aligned with one of the principal axes. For a slit subtending an angle B with the principal coordinate system of an orthotropic material, it is necessary to find the parameters rand s in the slit (primed) coordinate system for which the compliance matrix is full. Nevertheless, once the solutions of the characteristic equation in principal coordinates are known as Eqs.(6-1 30) and (6-131), the roots of the characteristic equation (6-121), written in an arbitrary (local, primed) coordinate system can be derived using the Lekhnitskii [6-43] transformation
A' = Ak cos B - sin B k cos B + Ak sin B
"\' _ )..k cos B - sin B
/\k -
cos B + Ak sin B
(6-132)
Consequently, the parameters r' and s' in the slit coordinate system can be written in the form [6-44]:
r'l = w1r(rsin2B + cos2B) , r'2 = w2r(rsin2B - cos2B) ,
S'l
,
S 2
= =
SW1
sW2
(6-133)
where W2 ,1
= (ymsin 2B + cos 2B ± rsin2B) - 1
Substituting Eqs.(6-1 33) and (6-134) into Eq.(6-123), the matrix comes
(6-134)
[eij] be-
6.4 Micro-mechanics of Brittle Damage Based on Mean Field Theory
(rm -
391
(rm -
C' 1)cos 2e + 1 C;2 1) sin 2e 221+(m-l)cos 4 e 2 1 + (m - l)cos 4 e
(rm -
(rm -
C~l 1) sin 2e C' 1)sin 2 e + 1 11 1 + (m - 1)sin 4 e 2 1 + (m - 1)sin4 e
(6-135)
The transformation rule for the compliances is
[C' ij] = [T' im] T [Cmn ] [T'jn ] where the transformation matrix
[T~j ]
(6-136)
is
cos2e sin 2 e 0.5 sin 2e
1
[ sin 2 e cos 2e - 0.5 sin 2e
[T;j ] =
- sin e sin 2e
(6-137)
cos 2e
The expressions for the compliances Cb, and Ci1' in the local coordinate system are from Eqs.(6-124), (6-125), (6-136) , and (6-137)
Substitution of Eq.(6-138) into Eq.(6-135) leads to the final expression for the matrix [Cij] a
_
[C pq ] -
Sell
[(rm - 1 )COs2e + l ~(rm - l)Sin2el ~(rm - 1) sin 2e (rm - 1)sin e + 1 2
(6-139)
The path independent M integral can be determined from the expression for the J integral (6-140) Finally, the strain energy due to the presence of a slit in an anisotropic body is
W*=
J~ o
da = 2
J
Jda = 2
0
In the isotropic case (m the solutions are r'l
J
{Kp}T [C;q]{Kq}da
(6-141)
0
= I), Eq.(6-126) (or Eq.(6-121)) is bi-quadratic, and = r' 2 = 0
and
S'l
= S' 2 = 1
(6-142)
To derive an approximate analytical solution for the unknown overall compliances of a macro-orthotropic solid, assume that Ci1 i- C~2 but keep the parameters r' and s' as if the material is isotropic in Eq.(6-142). In this approximation, to be referred to as quasi-isotropic, the matrix [Cij] is
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6 Brittle Damage Mechanics of Rock Mass
(6-143) where 6ij is the Kronecker's delta operator. The ultimate simplicity is achieved assuming that the material is isotropic. In this case, the following equation is commonly used for diluting the concentration of slits (Taylor approximation)
C'l1 = C' 22 = 1/ E'
(6-144)
where (for plane stress) (for plane stress)
(6-145)
Matrix [Cij] in Eq.(6-143) reduces, in this case, to an even simpler expression (6-146) The stress intensity factors for a rectilinear slit embedded in anisotropic two-dimensional continuum (Fig.6-6) , written in the local coordinate system [6-42] are (6-147) The expression for the strain energy attributed to the presence of a crack is then derived substituting Eqs.(6-147) and (6-146) into Eq.(6-141) and performing integration (6-148) In Eqs.(6-147) and (6-148), it was found convenient to use the Voigt's notation
In general, anisotropy may occur as an intrinsic property of the matrix or be induced by slits. In the latter case, which is of interest in this study, the compliances and the elastic modulus are overall or effective properties. Therefore, the formulas derived in this section will be in the sequel used such that [O]=[C] and [O']=[C']
6.4 Micro-mechanics of Brittle Damage Based on Mea n Field Theory
393
6.4.4 Compliances of 2-D Elastic Continuum Containing Many Slits 6.4.4.1 Influence of Cracks Induced Anisotropy The influence of the cracks on the overall (effective) modulus of an elastic solid has been taken as the object of numerous studies in the past. Some of the existing results will be quoted in the sequel, while the expressions listed in the previous section will be used to derive new results needed to assess the influence of crack induced anisotropy on the overall elastic moduli. For convenience, it will be assumed that the undamaged (virgin) matrix is isotropic. Within the mean field theories approximation, the macro-stresses are mapped on macro-strains by means of the fourth rank effective compliance tensor as
{c} = [C]{O"} = ( [C]
+ [C*]){O"}
(6-150)
The expression relating t he overall compliance tensor and the derivatives of the complementary "elastic strain energy" is [6-39]
Since the stress intensity factors in Eq.(6-147) are linear homogeneous functions of stresses, the compliances due to the presence of a single slit embedded in a two-dimensional elast ic continuum can be derived substituting Eq.(6-141) into Eq.(6-151) and performing requisite differentiations
*(k) [Cij ] =
f
d2W *(k) a [d{Kp}T] a [d{Kq}] , ,T = 4 d{ '} [Cpq ] , T da (p,q = 1,2) d{O"Jd{O") 0 O"i d{O"j}
(6-152) The final expression for the compliance tensor attributable to a single slit in an orthotropic two-dimensional continuum is derived substituting Eqs.(6139) and (6-147) into Eq.(6-152) and performing necessary differentiations and integration
[C~(k) ]
= 27ra 2
[Crl {62i}{62j}T + Cr2 ({62i }{i 6j}T + {66i}{62j}T)
+C:fd66i }{66j}T]
(i , j
= 1, 2, 6)
(6-153) The coefficients Cij in Eq.(6-139) are both explicit and implicit (through m) functions of [Cij ]' Hence, they must be determined numerically by iteration.
394
6 Brittle Damage Mechanics of Rock Mass
Within the quasi-orthotropic Eq.(6-143) and isotropic Eq.(6-146) approximations, the components of the compliance tensor could be estimated as
[c;?) ] = 27ra 2(C~2 [{ 02iH 02j} T] + C~l
[{ 06iH 06j} T])
(i, j = 1,2,6) (6-154)
and
[C;?) ] = 27ra 2([{02iH02j}T] + [{06iH06j}T])
jE' (i , j = 1, 2,6) (6-155) respectively. Primes in the expression of Eqs.(6-154) and (6-155) (except for E') indicate a reference to the local (slit) coordinate system. The corresponding expression for compliances in the global coordinate system is obtained using the transformation rule (6-156) The transformation matrix in Eq.(6-156) is " [Tij] = [
1
cos28 sin 2 8 sin 28 sin 2 8 cos 2 8 - sin 28 - 0.5 sin 28 0.5 sin 28 cos 28
(6-157)
In Eq.(6-157), 8 is the angle subtended by the axes Xl and X[. From Eqs.(6153) and (6-156) the final expression (in the global coordinate system) for the compliance attributable to a single rectilinear slit is
(6-158) In the quasi-orthotropic Eq.(6-1 43) and the isotropic Eq.(6-146), the approximations are (i ,j
= 1, 2, 6) (6-159)
and
jE' (i ,j= l ,2,6) (6-160) The compliances due to the presence of a single slit are derived substituting Eq.(6-157) into Eq.(6-158) and using Eq.(6-139) below
6.4 Micro-mechanics of Brittle Damage Based on Mea n Field Theory
395
. 2e ; C(k) * = 27m 2 s C- 11 sm 12 = C(k)* 21 =0 ci~) * = C~~) * = 27ra 2 SOlI sin e cos e
(k) * C 11
C~;) * = 27ra2sy'mOllCOS2e
(6-161)
C~~)* = cg)* = - 27ra2sy'm0ll sin e cos e
C~~)* = 27ra 2 SOlI [1 + (y'm - 1)sin2 e] In the quasi-orthotropic Eq.(6-143) , the compliances are estimated substituting Eq.(6-138) into Eqs.(6-159) and (6-160) and using the transformation rule Eq.(6-157)
ci~) * = 27ra 2 [011(1 - 2cos 2 e + 2cos4 e - cos 6 e) C~;)* = 27ra 2 [0 11 (cos 2e - cos8 e -
+ 0 22 (cos 2e - 2cos 4 e + cos6 e)] cos 2 esin 6 e) + 022(COS 8 e + sin 6 ecos 2 e)]
(6-162) The expression for the compliances in the isotropic case is recovered from Eqs.(6-161) and (6-162) setting m = 1 [6-44] (6-163) The effective (overall) compliances for a solid containing many cracks can be derived from Eq.(6-114) once Eqs.(4-161)rv(163) for a single crack are available.
6.4.4.2 Case Study for Two Systems of Aligned Slits Consider the two-dimensional case in which all slits are divided into two systems. Each of these two slit systems consists of N / 2 parallel (aligned) slits of equal length 2a. Slits in these two systems subtend angles +eo and _ eo, respectively, with xi-axis. The compliances attributable to both systems of slits is within the mean field theories approximation (see Eq.(6-114)) [C;j ]
=
~ ( [Ci~ )* (eO)] + [Ci~ )* ( - eo)])
(6-164)
Substituting Eq.(6-161) into Eq.(6-164) leads to
C;l = 27r N a 2 SOlI sin 2eo C;2 C*
22
C 66
= C;6 = C;6 = 0 r:::::: - cos 2 eo = 27rNa 2 symC 11 2 = 27r N a SOlI [1 + (y'm - 1)sin 2eo]
(6-165)
where m in Eq.(6-127) is a function of overall compliances as yet unknown. In the quasi-orthotropic approximation subst ituting Eq.(6-162) into Eq.(6164) gives
396
6 Brittle Damage Mechanics of Rock Mass
The overall compliances of the effective continuum can then be det ermined substituting Eq.(6-165) into Eq.(6-114) and solving the system of algebraic equations for unknown effective compliances. In order to compare results of mean field theories estimated by different models of Taylor's, self-consistent and differential methods, superscripts ' tm ' , ' se' and 'dm' are used to denote estimations of Taylor's, self consistent and differential methods respectively. Thus, based on the self-consistent method of Budianski and O'Connell [6-45] we obtained
C SC *
_ C 22 22 - 1 _ 2nD A m
where
All
and
A22
22
(6-167)
are crack state parameters to be described later on, and (6-168)
is the micro-crack density, or damage parameter, which can be considered as the average damage parameter. In Eq.(6-168) , N is the number of slits per unit area. For isotropic matrix, C ll = C 22 , from Eq.(6-167) is obtained m - 1=
27rD(A22 -
All)
(6-169)
In quasi-orthotropic approximation, substituting Eq.(6-166) into Eq.(6-114) leads to the system of equations as
(1 - 27rDB ll )Cll - 27rDB 12 C22 = C ll = liE , - 27rDB 21 Cll + (1 - 27rDB 22 )C22 = C 22 = l i E
(6-170)
The parameters A(m, Bo) and B(Bo) in Eqs.(6-167) and (6-170) are (6-171) and
+ 2cos4Bo - cos6Bo 2COS4Bo + cos6Bo
Bll = 1 - 2cos2Bo B12 B21 B22
= cos2Bo = cos2Bo - cos8Bo - cos2Bosin6Bo = cos8Bo + sin6Bocos2Bo
(6-172)
The Taylor estimate for the compliances can be derived directly from Eq.(6-114) and Eq.(6-166) as C ll = C 22 , =l / E, such that
6.4 Micro-mechanics of Brittle Damage Based on Mean Field Theory
397
E Itm*
1 1 E 1 + 27r.f?(Bll + B 22 ) 1 + 27r.f?sin 2 eo (6-173) E 2tm* 1 1 E 1 + 27r .f?cos 2 eo 1 + 27r.f?( B21 + B 22 ) In a special case, where the two slit systems are mutually orthogonal, bisecting the angle between the global coordinate axes, eo = ± (7r/ 4) , the overall compliances in Xl and X2 directions are equal. In this case from Eq.(6-169) m - 1 = 27r.f? s ( Vm - 1)
(6-174)
The only solution of Eq.(6-174), m = 1 is independent of .f? Thus, from Eqs.(6-167) and (6-171) (7SC* 11
=
(7sc* 22
1
= E(l - 7r.f?)
(6-175)
Consequently, the solid remains macro-isotropic and its overall elastic modulus is jj;sc*
- - = 1 - 7r.f?
(6-176) E An identical result is obtained from Eq.(6-170). In the Taylor approximation for eo = 7r/4 from Eq.(6-173) 1
(6-177) E It can be shown that the isot ropy of the solid is not violated whenever two mutually orthogonal systems contain an equal number of rectilinear slits irrespective of the angle eo This conclusion agrees with the fact that Eqs.(6-174) and (6-176) are independent of eo. The differential method (DM) estimate of the elastic modulus can be obtained by solving the ordinary differential equation derived from Eqs.(6-118) and (6-176) (6-178) Subject to the initial condition that for .f? = 0, jj;* = E, the solution of Eq.(6-178) gives the estimated result by differential method as (6-179) The three different estimates of elastic modulus in a two-dimensional case containing two mutually orthogonal systems of aligned slits are plotted in Fig.6-7 for 0 < .f? < 0.5. Even though the differential method and the selfconsistent method are based on the same, or at least a similar set of approximations, the resulting estimates of the effective elastic modulus are substantially different. In fact , the self-consistent method predicts that jj;sc* = 0 for
398
6 Brittle Damage Mechanics of Rock Mass
[2 = 1/7r, while the differential method predicts that same micro-slit density.
Edm *=0. 368 for the
I~ idm/E i 7E S
0.2 0.0 0.0
0.1
0.2
n
0.3
0.4
0.5
Fig. 6-7 Effective elastic modulus for a two-dimensional continuum containing two orthogonal systems of aligned slits. Superscripts 'em ', 'sc' and 'dm' denote estimations by Taylor's, self-consistent and differential methods respectively
In polycrystalline solids the grain boundaries are often of inferior fracture strength. Consequently, most of the cracks are intergranular. Assuming an idealized two-dimensional case in which all grains are regular hexagons, it is often found desirable to study systems of slits subtending angles of = ± 7r /6 [6-46]. In this case it is difficult to derive the explicit expression for min Eq.(6127) in terms of [2 in Eq.(6-168), from the system of Eqs.(6-167) and (6-169). For [2 = 0.2, using an iterative procedure it is possible to compute
eo
m
= 2.22,
(6-180)
In quasi-orthotropic approximation, the elastic modulus is from Eq.(6-170) 1.85(1.42 - [2)(0.38 - [2) 1 - 97r[2/16 From Eq.(6-181) for [2 m
= 1.97,
= 0.2,
1.85(1.42 - [2) (0.38 - [2) 1 - 77r[2/16 (6-181)
(6-182)
which compares well with Eq.(6-180). Thus, the quasi-orthotropic approximation procedure seems to be reasonably accurate for damage state [2 « 1. Taking the Taylor approximation for Eq.(6-173) we have
6.4 Micro-mechanics of Brittle Damage Based on Mean Field Theory
Ei m * E When D
1
1 1 - 0.51dl '
399
(6-183)
= 0.2, Eq.(6-183) gives (6-184)
Thus, in contrast to the previous case, two systems of aligned slits intersecting at an angle of = ±1f / 6 present the effective orthotropic continuum. The quasi-orthotropic and Taylor estimates for the two effective elastic moduli are plotted in Fig.6-8. The Taylor approximation (upper bound on E) provides rather poor estimates in this case as well.
eo
0.8 0.6 ~
It<j 0.4
£,"IE
0.2
o. 0 '-:-~---:-'-:-~--:-'-:--~--:-'-:----'-''''-1._~-:-' 0.0
0.1
0.2
0.4
0.5
Fig. 6-8 Effective elastic modulus for a two-dimensional continuum containing two syst ems of aligned slits intersecting at an angle of 7f / 6 radians
In a special case, where all N slits are parallel to the Xl axis (and belong to the same system), the coefficients of Eq.(6-172) are Bll = I, Bl2 = B21 = B22 = o. The effective (overall) compliances and the elastic modulus E2 are 1 and 1 - 21fD
E Sc *
_ 2_
E
= 1 - 21fD
(6-185)
The elastic compliance and modulus in the direction of the axis X l remains unchanged. From Eq.(6-185), the estimations of elastic moduli by differential method are (6-186)
400
6 Brittle Damage Mecha nics of Rock Mass
Taking the Taylor approximation for Eq.(6-173) we have 1
E +
tm*
(6-187) =1 E 1 + 2nD In the cases of Eqs.(6-185) to (6-187) the material is orthotropic as deduced by Laws and Brockenbrough [6-46]. The estimations of the effective elastic modulus E2 in a two-dimensional continuum weakened by a system of aligned slits of equal length (parallel to X l axis) are plotted in Fig.6-9. The different discrepancies between the differential and the self-consist ent estimation method are again evident even for very small D. and
1.0 0.8
0.6 ~
I~
0.4
0.2
0.0 L-~_.l....---<.1._L...-~---L_~--'-_~-' 0.1 0.2 0.3 0.0 0.4 0.5
n
Fig. 6-9 Effective elastic modulus £;*2 for a two-dimensional continuum containing a single system of a ligned slits parallel to X l axis
6.4.4.3 Case Study of Fan Type Slits The averaging procedure is somewhat different when the slit orientations are uniformly distributed within a fan + 80 :::; 8 :::; - 80 , (where 8 is t he angle subtended by the slit and Xl axis). If N is the total number of slits per unit area, the compliance attributed to all N slits is within the mean field theory approximation obtained by averaging as (6-188) Applying the procedure of self-consistent method described by Eqs.(6-167) and (6-168)
401
6.4 Micro-mechanics of Brittle Damage Based on Mean Field Theory sc * _ C- 11 -
C ll 1 - 27rDa l l
(6-189)
where the coefficients all and a22 are
all
= 2:0 (eo -
In the case of C ll
~ sin 2eo)
a22 =
,
Sf:; (eo + ~
(6-190)
sin 2eo)
= C 22 as in Eq.(6-169) = 27rD (a22 - all)
m - 1
(6-191)
In the quasi-orthotropic approximation, the overall compliances can be derived solving the system of algebraic equations below
(1 - 27rDbll )Orl - 27rDb 21 0r1
-
27rDb120~2
+ (1 -
= C ll = liE
27rDb22)0~2
(6-192)
= C 22 = l i E
where the coefficients bi j are derived substituting Eq.(6-160) into Eq.(6-188) and performing integration
bl l
171
73
5
9
= eo (16 eo - "6cos eo sin eo + 24 cos eo sin eo - 32 sin 2eo) 111 7 . . 5 3 + "6cos eo sm eo - 24 cos eo sm eo
b12 = eo (16 eo 13
1
7.
1.
+ 32 sm 2eo)
1.7
7
5
.
b21 = eo (16 eo - scos eo sm eo - Ssm eo cos eo - 48 cos eo sm eo 1
+ 48 sin
5
35
3
eo cos eo - 192 cos eo sin eo
15
b22 = eo (16 eo
1
+ scos
1 5 - 48 sin eo cos eo
7. eo sm eo
35
+ 192 cos
3
5
+ 192 sin
1.7
+ S sm
3
17.)
eo cos eO- 128 sm 2eo
eo cos eo 5
7
+ 48 cos
3
5
.
eo sm eo 15.)
eo sin eo - 192 sin eo cos eo+ 128 sm 2eo
(6-1~3)
The results for the Taylor approximation method is derived by taking Or1 =C;2 = l I E * from Eq.(6-114) and using Eq.(6-188) instead of Eq.(6-166)
Etm* 1 E E 2tm* E
1 1 + 27r D(bll 1
1 + 27r D(b21
+ b22 ) + b22 )
1 1 + 7r D ( 1 -
2~o
sin 2eo)
2~o
sin 2eo)
1 1 + 7r D ( 1 +
(6-194)
402
6 Brittle Damage Mechanics of Rock Mass
In the case of slits with orientations uniformly distributed within the limits eo = ± 1f /6, the elastic modulus can be determined numerically by selfconsistent method from Eqs.(6-190) and (6-191). For D = 0.1 we have
m = 1.75,
(6-195)
In the quasi-orthotropic approximation of self-consistent method from Eqs.(6192) and (6-193) it gives
(0.23 - D)(2.19S - D) 0.506 - 2.154D
(0.23 - D)(2.19S - D) 0.506 + 0.355D
(6-196)
For D = 0.1 we have
= 1.S6,
m
(6-197)
which closely fits with the numerical results presented in Eq.(6-195). The Taylor's estimation in the case of eo= ± 1f /6 is according to Eq.(6-194) 1
1
1 + 0.54D '
1 + 5.74D
(6-19S)
Thus, for D = 0.1 we have m
= 1.49,
Eim * /E = 0.950,
E~m * / E
= 0.635
(6-199)
which also compares rather well with the self-consistent method estimation in Eqs.(6-195) and (6-197). The slit induced orthotropic behavior is apparent from the curves in Fig.610. Even though both elastic moduli (in self-consistent approximation) vanish at D = 0.23, their behavior is quite different. The accuracy of the Taylor model is again less than satisfactory. However, in a special case, when eo = 1f/ 2, the two-dimensional continuum remains isotropic. From Eqs.(6-190) and (6-191) it follows that (6-200)
m - 1 = 1fDs(vrn - 1)
The solution of Eq.(6-200) is m = 1 irrespective of the value of D. Thus, the approximate methods based on Eq.(6-154) lead to exact results within the self-consistent method approximation. Coefficients in Eq.(6-193) become
b11
= 7/16, b12 = 1/ 16, b21 = 3/16,
b22
= 5/16
(6-201 )
The overall compliances and effective elastic moduli are derived from Eqs.(6192) and (6-201) as (6-202)
6.4 Micro-mechanics of Brittle Damage Based on Mean Field Theory
403
0.2 0.0 '--~_.L..-~_L.......lI~_.L..-~_L...-~--' 0.0 0.1 0.3 0.4 0.5
n
Fig. 6-10 Effective elastic modulus for a two-dimensional continuum contai ning a syst em of slits with uniformly distributed orientations within (- Jr / 6, Jr / 6) range of a ngles.
The Taylor's estimation for the effective elastic modulus is identical to Eq.(6177) while the differential estimate is equal to Eq. (6-179). Hence, the curves depicting dependence of the effective elastic modulus on the micro-slit density [2 are in this case identical to the ones plotted in Fig.6-7. As the fan opening eo at the limit approaches zero, all cracks become parallel and db n db 12 db 21 db 22 - - - - 1 de o - deo - de o - deo -
(6-203)
The solution in Eq.(6-185) is then recovered from Eq.(6-192). The estimations of Taylor's model lead to Eq.(6-187) and the differential method leads to Eq.(6-186). Thus, in this case, the curves of E* vs [2 are identically to ones plotted in Fig.6-9. 6.4.5 Critical State and Percolation Theory 6.4.5.1 Aspects of Percolation Theory
The geometry of the microstructure-micro-cracks system near the critical state is strongly nondet erministic. Individual crack clusters are irregular in shape and their interaction is too complex to allow application of conventional micromechanical methods. Focusing on the analyses of the critical state, the deformation process may be simulated in the following manner. Defects of desired type and random shape, size and orientation are sequentially and randomly introduced into the specimen. Specifically, it may be interesting to determine the correlation length (related to the size of the largest defect), distribution of defect sizes, macro stiffness [D] (or compliance [C]) of
404
6 Brittle Damage Mechanics of Rock Mass
the specimen, probability that a defect belongs to the infinite cluster, etc. The described simulation is acceptable only if the critical state itself and the above listed parameters are invariant with respect to the dilution sequence. P ercolation theory provides a powerful and efficient framework for the geometrical study of states and systems in the close neighborhood of the critical state (or percolation threshold), defined as the dilution level at which an infinite cluster emerges. The principal advantage of the percolation theory is related to the existence of universal laws and parameters, characterizing an otherwise random process developing within a solid having random microstructure. Processes and systems having identical or nearly identical universal parameters form a universal class. These parameters are universal in the sense that they do not depend on the exact microstructure of the specimen (details of the micro-crack distribution) and dilution sequence. Mechanical response of a homogeneous, elastic matrix diluted by crack-like defects constitutes a universal class . Percolation studies of problems and systems belonging to the center on the determination of the critical volume/area defect density. The scaling laws for the components of the specimen stiffness tensor exhibiting singular behavior in the neighborhood of the percolation threshold. Percolation processes can also be studied on geometrically regular lattices using a disorder-generating variable which defines the probability that a site and/or bond are occupied by a defect . In continuum percolation, the disorder-generating variable is superimposed on a topologically disordered structure. It is notable that, in the case of lattices, the percolation threshold to some extent depends on the microstructure of the material (i.e., lattice geometry or distribution of bonds within the material microstructure). In continuum percolation models, the percolation threshold and the scaling laws are truly universal, i.e., independent of the details of the microstructure. 6.4.5.2 Lattice Percolation Models
Most of the early percolation models were performed on regular lattices. For present purposes, it suffices to consider only the bond percolation problems, denoting by q the probability that a lattice bond is missing and by p = 1 - q that a bond is present. Rectilinear slits (in two-dimensional problems) and sq uare, plaq uette-like, decohesions (in three-dimensional cases) are conveniently modeled by removing the bonds connecting the adjacent nodes in the dual lattice. Each slit in the original lattice (discrete model of the body) is assumed to be perpendicular to the ruptured bond in the dual lattice [6-47]. The bonds of the original .Y' and dual lattice .Y'd intersect at midpoints and are mutually orthogonal. Thus, the dual lattice of a square lattice is also a square lattice. Using symmetry arguments, it was shown [6-48] that the percolation thresholds on the original and dual lattice must satisfy the equality. (6-204)
6.4 Micro-mechanics of Brittle Damage Based on Mean Field Theory
405
In a square lattice, rectilinear slits can be assumed to only have two mutually orthogonal orientations. For a square lattice the bond percolation threshold is Pc = qc = 0.5 [6-49]. Once p~ is available, it becomes possible to compute the critical slit density. The number of broken bonds is denoted by n c and the ratio of the lattice size is denoted by .\ = L / l, where the distance l = 2a separating two adjacent nodes in a square lattice. Thus, for a total number of links in a large lattice 2.\2, the density of ruptured bonds at the percolation threshold is qc = n c/ 2.\2 = 1/2. According to Eq.(6-168) the critical damage deal with the critical slit density is
Dc ~ (Na 2 )c ~ 0.25 In the spirit of micromechanical damage measurement, N = n/ L2 represents the fraction of ruptured bonds (number of slits per unit area), while 2a is the slit length. As suggested by Sornette [6-50], the emergence of a spanning cluster does not always lead to instantaneous fragmentation. Held together by interlocked asperities, two fragments of the specimen will not separate at q = qc. The failure is in this case reached when a percolation path without interlocking parts is established. The formation of such a path occurs at a higher density of ruptured bonds. This type of problem is addressed by the directed percolation models [651]. For a square lattice, the percolation threshold increases to q? = 0.6445 ± 0.0005 such that the critical micro-crack density (damage) is in contrast to the equation of (6-205) 6.4.5.3 Continuum Percolation Models
A much more complicated problem ensues if the micro-cracks are allowed to form a truly random network and when they are allowed to overlap (intersect). The cluster shapes in this case may assume a large spectrum of irregular forms commonly observed in micrographs. The connectivity of defects (microcracks) forming a cluster is determined using the concept of the excluded volume and/or area. The excluded area for a given rectilinear slit (at an angle Bi ) belonging to a system of rectilinear slits of equal length and random inclinations Bj is shown in Fig.6-11. If the center of a slit is within the excluded area of the neighboring slit, they intersect. The probability that a system of slits will form a cluster depends on the mean number of intersections of slits belonging to this cluster. Since the response of a lattice in the neighborhood of the elastic percolation depends only on the infinite cluster, it is reasonable to assume that the connectivity or the mean number of intersections of slits forming the cluster is a universal parameter. Assuming this premise to be
406
6 Brittle Damage Mechanics of Rock Mass
Fig. 6-11 The excluded a rea for the slit "i " intersected by slit "j "
correct, the percolation threshold can be computed using the concept of the excluded volume and/or area for a given class of defects. In a general case of clusters of voids of different shape, size and orientation, the determination of the cluster connectivity is difficult. However, when the distribution of shapes, sizes and orientations is not very broad , the approximate method suggest ed by Balberg et al. [6-52] provides an efficient and conceptually appealing algorithm for the analytical determination of the critical value of the connectivity parameter by approximate estimation, typically denoted by B = B e. The cluster connectivity B can be defined as the average number of slit intersections per slit, i.e., the average number of slit centers locat ed within the excluded area of an observed slit. Thus, the critical connectivity B e (continuum percolation threshold) can be estimated [6-52] as the critical number density N, of slits per unit area multiplied by the averaged excluded area/volume of the slit. (6-206) Thus, the original task of the determination of the defect connectivity in a cluster is reduced to a relatively simple derivation of the average excluded area for a single void and/or crack. Eq.(6-206) is an identity in the case of soft core objects, a reasona bly accurate approximation for t he hard-core continuum case, and is not valid in the case of hard-core objects with centers located on a lattice. As presented in Balberg et al. [6-52]' the excluded area (Aex) is, therefore, more universal than the connectivity parameter Be. In general , the mechanical response of an elastic plate containing slits is anisotropic. In view of the potential dependence of the percolation threshold on the anisotropy (number of vanishing components of the order parameter at critical lac unity) , a study of the extent of universality of the parameters
6.4 Micro-mechanics of Brittle Damage Based on Mean Field Theory
407
Be and the excluded area becomes mandatory. Consider two rectilinear slits of length 2a oriented as sketched in Fig.6-11. The excluded area surrounding the slit "i" (corresponding to a system of potentially intersecting slits at the angle (ei- ej ) is equal to A = (2a)2sin lei-ej l (rhomboid in Fig.6-11). If the angle (e i - ej) is a random variable, the excluded area [6-52] is computed averaging the area A over the entire set of possible realizations of the relative angle (e i - ej) su btended by two potentially intersecting slits
(6-207) In Eq.(6-207) a+
(0: 2 )
f a p(a)da
=
2
(6-208)
a
where p(a) is the probability density function defining the distribution of slit lengths. Also
ot
F(q+ , q- ) = 4(sin lei - ej l) = 4
oj
f p(ei )de f p(ej ) sin lei - ej ldej i
(6-209)
o~ J
In Eq.(6-209) p(e) is the probability density function defining the distribution of slit inclinations. For example, if the slits are uniformly distributed with respect to their orientations p(e) = eo/2 =const. within a fan (- eo < e < eo). Integral Eq.(6-209) allows for a closed form quadrate 2
F(eo) = e2 (2e o - sin 2eo) (6-210) o For the isotropic distribution 2e o = 7r of slits with constant length 2a (6-211) The average number of intersections Be at the percolation threshold was determined numerically by Pike and Seager [6-53] (and corroborated by Robinson, [6-54"-'55] and others) as being Be = 3.6. Thus, the slit density at the elastic percolation limit (loss of specimen stiffness) is from Eq.(6-211) (6-212) The self-consistent, differential and dilute concentration (Taylor's) estimates of the overall elastic modulus of a two-dimensional elastic continuum, containing randomly oriented rectilinear slits, are plotted against the slit density in Fig.6-12. The percolation threshold in Eq.(6-212) seems to be in reasonably good agreement with the differential method estimate, even though
408
6 Brittle Damage Mechanics of Rock Mass
the latter method predicts that the elastic modulus E --+ 0 only if the slit density (Na 2 ) --+ 00. At the percolation threshold in Eq.(6-212), the differential method estimate of the overall elastic modulus is 0.0119 E.
0.6 t.:I
li<j
0.4
0.2 contnuum perc.pt. 0.0 0.00
0.50
0.75 Na'
1.00
1.25
! 1.50
Fig. 6-12 Mean field estimates of the overall elastic modulus for the case of isotropic damage. Percolation threshold is indicated by the arrow
On the basis of Eqs.(6-206) to (6-209) , it becomes possible to estimate the effect of the micro-crack induced anisotropy on the critical state. Consider first the case of slits of equal length 2a = const. From Eqs.(6-206) to (6-209) t he excluded area is in this case (6-213) where F(e o) is defined by Eq.(6-209). Assuming that the critical value of the average number of slit intersections B e = 3.6 is invariant not only in the isotropic case, but also in any other case in which the slit orientations are uniformly distributed within the range (- eo ~ e ~ eo) from Eq.(6-21 3), it follows that (6-214) Eq.(6-214) fits t he results of numerical simulations reported by Robinson [6-54'"'-'55] with remarkable accuracy. The coefficient in the numerator on the right hand side of Eq.(6-214) averages, in Robinson's computations, 3.61±0.03. The width of error bars is well within the accuracy expected from numerical simulations on a grid having only an 80 units square and containing up to 9000 slits. The dependence of the micro-slit density (Na 2 ) on t he parameter eo is depicted in Fig.6-13. A rather dramatic increase in t he crack
6.4 Micro-mechanics of Brittle Damage Based on Mean Field Theory
409
density necessary to form a spanning (infinite) crack as the angle eo , decreases should be intuitively expected. The probability that slits will intersect increases with the angle lei- ej l they subtend. Thus, a much larger micro-slit density is required to form an infinite cluster if the angle eo decreases. At the limit, since the probability that two parallel slits will intersect is zero, the critical micro-slit density is (Na 2 )e --+ 00 for a system of parallel slits. Naturally, in actual materials the parallel cracks coalesce by linking with each other. It is important to note that Robinson's computations indicate that the critical value B e ~ 3.6 is valid not only in isotropic (perfectly random) distribution of orientations (as described by Balberg et al. [6-52]), but also in any case in which the orientations are uniformly distributed within the fan for which o < eo < 7r / 2 (rendering specimen orthotropic). 5,----,-------------------------,
4
2
0.1
0.2
B.l1t
0.3
0.4
0.5
Fig. 6-13 Critical slit density as the function of the fan opening angle The self-consistent, differential and Taylor model estimations of the elastic modulus for eo = 7r / 6 are plotted in Fig.6-14 vs the micro-slit density parameter N a 2 . As in the previous case, the curve for the differential method seems to fit the trend necessary to reach the percolation threshold (Na 2 )e = 2.72 computed from Eq.(6-214). Estimation of the overall effective elastic modulus by the differential method at the above percolation threshold is 3 x 10- 7 E. In materials such as layered composites, it often happens that all, or at least most, slits (or cracks) are embedded in two orthogonal systems of parallel planes. This case was also investigated by Robinson [6-54"-'55], who considered slits of identical length 2a = const., which are with equal probability oriented in two directions (3 and -(3. Consequently, p((3 ) = 0.515((3) and p( -(3) = 0.5J( -(3) while lei - ej I = 2(3. In this case the integral Eq.(6-209) admits a
410
6 Brittle Damage Mechanics of Rock Mass 1.0 r - - - - - - - - - - - - - - - - - - - ,
0.8
ttl
0.6
li.<j 0.4
0.2
perc. pt.
---j 1.0
1.5
2.0
2.5
3.0
Fig. 6-14 Mean field estimates of the overall elastic modulus in the case of slits with orientations uniformly distributed within a fan ±30°, with percolation threshold indicated by the arrow .
form of closed solution F((3) = 2sin2(3. According to Eqs.(6-206) and (6-207) , t he excluded area is (6-215) When the two slit systems are perpendicular to each other, i. e., when t he angle (3 = 71" /4, it follows that (A ) = 2a 2 and (Aex) ~ 2a 2 N. From simulations reported in Balberg [6-56], the excluded area is (Aex) = 3.2 in this case. Assuming that (Aex) ~ 3.2 for arbitrary (3 , the critical value of the micro-crack density can be estimated from Eq.(6-215) as (6-216) which is in excellent agreement with the numerical simulations reported in Robinson [6-54'"'-'55], according to which the ratio of two sides of Eq.(6-215) is 0.998± 0.002. The dependence of the critical slit density on the angle (3 is demonstrated in Fig.6-15. As expected, the critical density of slits is minimal if the two systems are orthogonal and infinite when the two systems are parallel. It is important to reiterate that the numerical simulations performed by Robinson [6-54'"'-'55] indicate that the critical connectivity remains B e = 3.2 for any two systems of parallel slits intersecting at an angle (3 belonging to the range of 0 < (3 < 71"/2. In agreement with Eq.(6-214), Eq.(6-216) predicts that when all slits are parallel ((3 = 0), a spanning cluster becomes possible only when the product (Na 2 )e tends to infinity. The mean field estimations of the elastic modulus in a two-dimensional elastic continuum containing two mutually orthogonal systems of slits ((3 = 71" /4) are plotted in Fig.6-16. Since the effective continuum in this case remains
6.4 Micro-mechanics of Brittle Damage Based on Mean F ield Theory
411
5.-----.---------------------------.
4
2
O .~~~~~~~~~~~~~~~
0.0
0.1
0.2
pin
0.3
0.4
0.5
Fig. 6-15 C ri tical density of two systems of slits subtending a ngle
f3
isotropic, the mean field theory estimations are essentially identical to those computed for the random distribution of slits (as in Fig.6-12). The continuum percolation threshold (Na 2 )c = 1.6 is in good agreement with t he trends of the differential method. The estimation of the overall effective elastic modulus by the differential method at the percolation threshold is 0.0066E. In comparison, t he lattice estimations from Eqs.(6-204) and (6-205) are in excellent agreement with the self-consistent approximation. the two systems are parallel.
1 Lattice perc 2 Directed perc 3 Continuum perc 0.6 t.:I
li
0.2 3 0.0 L--'--...........L---'---'---'----'----'----L----<=:........J'----''--' 0.00 0.25 0.50 0.75 1.00 1.25 1.50 1.75
Fig. 6-16 Mean field est imates of t he overall effective elastic moduli in t he case of two systems of mutually orthogonal slits . Dot , triangle and square denote ordinary lattice, directed lattice and continuum percolation thresholds, respectively.
412
6 Brittle Damage Mechanics of Rock Mass
In particular, consider again the case from Robinson [6-54'"'-'55] for which the slit lengths L = 2a are uniformly distributed within the range defined by the limits L(l - ry) and L(l + ry). From Eq.(6-210) (L2) = Law2(1 + ry2/3). If orientations of the slits are perfectly random (isotropic), i.e., when eo = 7r / 2, from Eq.(6-209) it gives F(7r/ 2) = 8/7r. The excluded area computed from Eqs.(6-206) and (6-208) becomes (6-217) Following the procedure used in the two previous cases, the magnitude of the critical lacunity is found to be
(N (a 2 ))c = [Na;v
(1
+ ~2)
L~
3.:7r
~ 1.40
(6-218)
Instead of 1.40, according to numerical simulations by Robinson [6-54], (N (a2 ;)c = 1.45± 0.01. The dependence of the unequal slit lengths on the percolation threshold, depicted in the graphs in Fig.6-17, is not as dramatic as the influence of the orientations. The slits of equal length are somewhat more efficient in forming finite clusters, but distributions of the length present a dominant factor in the formation of the infinite cluster. 4.0 3.5 3.0 2.5 2.0 1.5
1.0
0.0
0.2
0.4
Fig. 6-17 Invariance of connectivity Be , slit density n e = In the case of slits of unequal length.
(N (a 2 ))e and
their ratio
Consequently, the density of a system of isotropic oriented penny-shaped cracks at which the specimen ability to transmit additional mechanical stresses vanishes (as a result of the form ation of a cleavage surface formed by cracks)
6.4 Micro-mechanics of Brittle Damage Based on Mea n Field Theory
413
is almost four times higher than the density at which a fluid will percolate through a borehole (formed by intersecting cracks).
6.4.6 Higher Order Models for Rectilinear Slits 6.4.6.1 Two Dimensional Continuum Containing Rectilinear Slits A second order mean field theory allowing for direct interaction of neighboring slits was formulated recently by [6-34"-'35] Direct interaction between the adjoining cracks is introduced using the approximation of Kachanov [6-57]. Despite this simplification, the proposed model requires a substantial computational effort to derive t he second order est imations for t he elastic modulus. Some numerical results in Ju and Chen [6-34"-'35] were provided for the case of an isotropic (perfectly random distribution of slits) and for the case of randomly distributed slits embedded in parallel planes normal to the X2 axis. For the isotropic case Chen and Ju computed that
E*2 E
1
(6-219)
1 + 1T(D + 0.373D2)
In the case of aligned parallel slits randomly located in array from , in addition to [6-34]' estimations of the overall elastic modulus were provided by Dyskin [6-58] and Horii and Sahasakmontri [6-59] In all cases the basic form of the derived expressions was identical
E*2
1
E{ /E =
E
1
(6-220)
However, the coefficient k multiplying the square of the damage parameter in Eq.(6-168) was substantially different. According to [6-34] k = 1.173, while Dyskin [6-58] and Horii and Sahasakmontri [6-59] estimated k as being 4.712 and 9.425, respectively.
6.4.6.2 Doubly Periodic Rectangular Array of Aligned Slits The compliances of a two dimensional continuum perforat ed by a double periodic arrangement of slits with centers forming a rectangular lattice were computed numerically as a solution to the system of singular integral equations with degenerate kernels by Delameter et al. [6-60"-'61]. However, for present purposes, it would be desira ble to derive a simple approximat e in order to have an analytical expression for the overall elastic modulus under the given geometry. Consider first a single row of aligned, equidistant slits with equal length 2a. The exact solution of the SIFs for each slit [6-40] is KIJ
=
, ~ w tan -;;;
76
V
(6-221 )
414
6 Brittle Damage Mechanics of Rock Mass
where w is the distance separating the centers of adjacent slits. The strain energy increase attributed to a single slit can be derived substituting Eq.(6221) into Eq.(6-141) (6-222) The compliance attributed to the presence of a single-slit parallel to the Xl axis can be derived differentiating Eq.(6-221) , taking into account Eq.(6-146) , substituting into Eq.(6-152) and applying the transformation rule in Eq.(6156) (6-223) In the case of slits aligned and centered on nodes of a rectangular lattice, the number density of slits is (6-224) where b = aw 2 is the distance separating two adjacent slit rows. Neglecting the direct interaction of slits belonging to two different rows, the overall compliance is then from Eqs.(6-114) and (6-223)
0 22 =
~
[1 -
a~ In (cos : ) ] = ~
[1 -
a~ In (cos7rVcill)]
0 11 =
1
(6-225) where D = Na 2 as in Eq.(6-168). Expanding the term in the brackets into a series leads to an approximate expression for 0 22 2 C- 22 ~ E1 [1 + 27rD( (17 + r(fDa
1
~ E [1 + 27rD(1
+ 27r4 45 D 2 a 2 + ... )
]
(6-226)
+ 1.645Da + 4.329D 2 a 2 + ... )]
The modulus of elasticity is from Eqs.(6-225) and (6-226)
E tm * 1 1 __2__ ~ ____,-_____________ ~ ______~~--,,----~_,------~~ E
1-
a~ In [cos (7rVcill)]
1 + 27rD (1
+ :2 Da + 2~4 D 2 a 2 + ... )
(6-227) The result of Eq.(6-227) is numerically different from those derived by Dyskin [6-58], Horii and Sahasakmontri [6-59]. The discrepancies are related to consideration of different configurations of slits (periodic vs. random) and interaction of slits belonging to different rows. However, the simple expression in Eq.(6-227) fits the Delameter et al. [6-61] numerical data with surprising
6.5 Non-linear Brittle Damage Model of Porous Media
415
accuracy for 0: = b/w ;::::0.75, i.e. , whenever the adjacent rows are not very close to each other. For example, for 0: = 1.0 the error is below 1% , while for 0: = 0.8 the error increases to a tolerable level of 3.3%. For illustration, curves E vs. [! are plotted in Fig.6-18 for 0: = 0.8, 1 and 2. Numerical results from Delamet er et al. [6-61] are presented by dots in Fig.6-18 to demonstrat e the accuracy of the approximate solution of Eq.(6-227).
0.8
~
1;;S 0.6
0.4
0.2L-~~---'-_~_--'-_~_.L.-~_--'
0.00
0.05
0.10 Q
0.15
0.20
Fig. 6-18 Effective elastic modulus E2 for a two-dimensional continuum containing a single system of interacting slits parallel to Xl axis with centers placed on a regular rectangular lattice. Dots, rectangles and triangles represent results from [6-61 ] for 0: = 0.8, 1.0 and 2.0, respectively
6.5 Non-linear Brittle Damage Model of Porous Media 6.5.1 Relationship between Damage and Porosity Most materials involve different types of defects like caves, pores and cracks, which are the important characteristics of porous media and have a great influence on the physical properties of materials. These kinds of characteristics are generally designated by the porosity of materials and described by a pore rate (porosity), defined by the percentage of the volumetric ratio between the porous volume and total volume of the specimen. Formerly, the pore model for most porous media was assumed to relate to material constants of porosity and permeability independent of time, whereas, in practical porous media there exist many fractures and damage, like the networks of cracks and pores. Therefore, they are considered to be damaged porous media. In fact , they vary with changes in time and coordinate due
416
6 Brittle Damage Mechanics of Rock Mass
to erosion, seepage and damaging. In order to express the kinematic effect of porosity and permeability, it is necessary to study the evolution problems of the networks of cracks and pores caused by damage development in the damage-porous media and to establish the relational model of evolution between the damage growth and porosity changes in the networks of cracks and pores. From the view of damage mechanics, the area deduction rate affects the properties of materials. The definition of area deduction rate ¢ due to variation of porosity in porous media is the same as the definition of damage variable D based on the area deduction rate in damage mechanics. It means that there is an equivalent concept or definition between the damage variable and the area effect of porosity. Thus, the damage variable can be used to express the area deduction rate due to changes in porosity during damage. The anisotropic damage characters can be expressed by the principal damage values (D I , D 2 , D3) of the anisotropic damage state or by the three values (¢ 1,¢2,¢3 ) of the area deduction rate along the anisotropic principal directions. According to this equivalence we have
Di = 'Pi =
ds*
'
d Xj d xk
(6-228)
where Di was defined before as the damage variable in Xi direction, ¢i is the area deduction rate of the section with outward unit normal Xi due to porosity, ds; is the deduced area due to porosity in the section dXjdxk with outward unit normal Xi. Obviously, the relationship between damage variables {D} and volumetric porosity tP can be illustrated by Fig.6-19 and formulated by
Fig. 6-19 The volumetric porosity in a damaged porous medium is described by the area deduction rate induced by damage
6.5 Non-linear Brittle Damage Model of Porous Media
In the isot ropic case, ill
417
= il2 = il3 = il gives (6-230)
Eqs.(6-229) and (6-2301) can be applied to the damage evolutional equation, thus it provides a method for expressing the evolution of porosity from the view point of continuum damage mechanics. The represented relationship between the rat e of porosity evolution and the rate of damage development in the isotropic case is (6-231) The above relationship between porosity and damage is described by the single porous model. However, geotechnical engineering materials are fracturedamaged porous media, called damage porous media or fracture porous media, which actually are models of double (multi) porous media. In order to set up this double porous model, it is assumed that the total (actual) porosities consist of the initial natural micro-porosity and the macro-porosity induced by the fracturing of cracks and/ or by the development of damage, and the combinational relationship [6-62 rv 63] is presented as follows:
¢ = ¢ + il or -
if>
= (¢ + il)"2 -
3
(6-232)
where ¢ is the area deduction rate contributed from the initial natural porosity of the porous medium, il is the damage variable as a function of time and space contributed from the cracking and fracturing of initial cracks and pores in the porous medium. Thus it can be assumed that the evolutional rate of porosity is only induced by developing damage that gives (6-233)
6.5.2 Brittle Damage Model Based on Modified Mohr-Coulomb Porous Media 6.5.2.1 Effective Concepts Due to Damage and Pore-Pressure Water is ubiquitous in various types of porous media, and generally flows through the pores and cracks in the porous medium when there exists a hydraulic gradient, which represents the seepage effects. Seepage water flow is one of the important factors that change the state and property of porous media. The effects of seepage can be implemented due to hydraulic loadings, physical influences and chemical reactions , while porous frames of a solid may provide a certain resistant reaction to seepage flow, and show many characteristics and properties related to that of seepage water, such as permeability,
418
6 Brittle Damage Mechanics of Rock Mass
distensibility, dilapidation and intenerating, etc. The hydraulic property and its index are very important factors in the analysis of stability problems of damaged porous media. The permeability of porous media is defined as the capability of water to flow through the pores and cracks in porous media under seepage pressure. Because many factors of non-uniform distribution, discontinuity and complexity of anisotropic properties and porosities intensely affect the micro-structures of porous media this means that the pore-pressure (seepage pressure) plays an important rule in porous media damage, fracture and variation in structural stability. The dynamics of damage in porous media is a complex damage and failure process of materials due to actions of pore-pressure, which includes coupled effects in the process of deformation, stress concentration, damage development and fracture growth, pore-pressure variation and porosity evolution in porous media [6-62"-'66]. In order to synthetically describe the above complex behavior, this section will use a modified nonlinear brittle damage model for Mohr-Coulomb porous media, based on the author's results [6-62]. The brittle failure mechanism of porous media relates to a transient increase in cracks and a transient change in porosity. If there are some local irregularity zones in the medium, for example, some tensile or shear failure zones, the initial damage may exist in these zones. The initial damage will increase and propagate as the failure process of these irregularity zones increases, which can make the porosity increase. In order to simplify the brittle damage and porosity evolution equations of porous media such as cracked rock, concrete and composite fib er under dynamic loading, we need to assume the following: (1) The shear strength and average dimension of crystal lattices of porous media are time dependent during damage. (2) Once failure criterion is satisfied at any point in the porous medium, damage development and porosity evolution begins at once in the neighboring field to this point in the porous media. (3) There is not any macro-plastic deformation to yield in the failure process of porous media. That means, once the failure criterion at a given point in the materials is satisfied, the local failure (micro-damage or microfracture) at this point happens immediately and the macro deformation resumes at once. From the viewpoint of continu um damage mechanics and thermodynamics, all energies are not dissipated by the plastic deformation but dissipated by micro-structures changing in porous media (i. e. damage development and porosity evolution) when brittle failure occurs. That gives a reasonable physical mechanism for brittle damage in porous media. The concept of effective stress in geotechnical engineering, which is not t he same as that in damage mechanics, was presented firstly by Karl Terzaghi in 1925. He gave the following descriptions to introduce the concept of
6.5 Non-linear Brittle Damage Model of Porous Media
419
effective stress: (1) If both the surrounding pressure Pc and the pore pressure Pf increases by the same quantity, then the volumetric change in the material can be negligible when compared with that in the change produced from the increase in surrounding pressure Pc only. In the shear failure case, if only normal stress increases then shear strength may show a big increase. (2) If both normal stress and pore pressure together increase by the same quantity, then the shear strength will not increase. So we can drew a conclusion that the pore pressure stress Pf has no effect either on deformation or failure behavior, and the deformation and failure are controlled by the effective stress. However , the concept of effective stress in damage mechanics of porous media is more of a physical concept than the mechanism in practice. The function of effectiveness in damaged porous media includes two parts, the first effect is due to the damage associated with the effective area of the cross section, the second effect is due to the reaction force of pore pressure on the associated effective area of the cross section. The effects of effective stress of fracture-damaged porous media depend on 4 factors as follows. (1) the stress caused by external loads (2) the pore-pressure of seepage flow (3) the deduction of the effective bearing area due to fracture and damage in the medium (4) the added action on the effective bearing area caused by pore pressure. The fracture-damaged porous medium can only bear the stress on the effective bearing area (1 - D)A, but the loose area DA, due to damage, cannot receive stress, thus the effective stress tensor on any effective area is expressed by (Til = (Tij/(1 - Di), where superscript "8" denotes the solid frame of the porous medium, and "*,, denotes an effective quantity. According to the relationship of the effective stress tensor (Ti j and the Cauchy stress tensor (Tij in damage mechanics, the effective stress vector in t he case of isotropy is in t he form of
{(T* } = ~ 1- D
(6-234)
From Eq.(6-234) it can be seen that in the case of isotropic damage, all components of the effective stress tensor (Ti j can be expressed by that of the corresponding Cauchy stress tensor divided by the continuity factor 1 - D. For example (Ti j = (Tij /1 - D, when in the isotropic case the directions of (Ti j keep coinciding with (Tij ' If the external water pressure is P, P = pgh, based on the general concept of effects on pore-pressure, the effective stress should be considered as the classical form (T' = (T + P
(6-235)
420
6 Brittle Damage Mechanics of Rock Mass
When considering fracture or damage effects in porous media, the material receives stresses only on the effective area (l-Sl)A of a cross section A , but the pore pressure is distributed only on the surface area of the empties and cracks SlA, which is the outside area of the effective bearing area (1 - Sl)A , in all directions. Therefore, the pore pressure of seepage only has the normal effective stress (see Fig.6-20) aiiw = SlP/(l - Sl) contributed to the effective bearing area (1 - Sl)A , and has no contribution to the effective shear stress = 0, where superscript 'w' denotes water related. Thus, from Fig.6-20 t he final effective stress tensor or stress vector of fractured-damaged porous media with pore-pressure is expressed respectively as
Ttt
pQ,/(I-n) OJ'/(l-.Q)
OJ,J(l-.Q)
Fig. 6-20 Illustration of effective concepts due to damage and pore pressure
* aij aij = 1 _ Sl
SlP {a} Sl ' {a} = 1 _ Sl
+ Oij 1 _
SlP Sl
+ Oij 1 -
(6-236)
where Oij is Kronecker delta (the unit tensor). 6.5.2.2 Brittle Damage Model Based on Effective Shear Strength Mohr-Coulomb criterion is an advanced classical failure criterion, which is widely applied in most of engineering materials and verified by a great number of macro and micro experimental tests. It is especially applicable for porous media. Since most practical engineering materials ineluctably include various micro or macro pores and cracks, thus all physical facts involved in the practical Mohr-Coulomb criterion either affecting or effecting actually are effective quantities and the effective property in nature is influenced due to porosity and cracks. Therefore, it is reasonable either in logical nature or in physical nature to generalize Mohr-Coulomb criterion from the classical model into the effective space as shown in Fig.6-21, where the effective stress action and the effective material strength bearing are taken into account in the modified effective Mohr-Coulomb criterion.
6.5 Non-linear Brittle Damage Model of Porous Media
421
a~ t- ----------
Fig. 6-21 The modified Mohr-Coulomb criterion in damaged effective space
T~
= c* -
(J"~
tan'IjJ*
(6-237)
where T~ is the effective shear stress on the local failure plane of the porous medium ; (J"~ is the effective normal stress on the local failure plane of the porous medium; c* is the effective cohesion of the material property state, which varies with the variation in damage and pore pressure in the porous medium. t.p* is the effective internal friction al angle, which is assumed to vary with damage and pore pressure. From the concepts of the isotropic effective stress tensor described in Eq.(6236) the effective shear stress T~ on the local failure plane can be written as (6-238) The effective normal stress (J" ~ should be determined from the internal force acting on the local failure plane caused by external loads and pore-pressures. According to the concept of equivalence on area deductions induced between damage and porosity (see Eq.(6-236) in previous section), the effective normal stress on the local failure plane can be represented by damage variable [l and pore-pressure P as *
(J" n
1
[l
= -----;:; (J" n + -----;:; P 1 - Jt I - Jt
(6-239)
In the modified effective Mohr-Coulomb criterion Eq.(6-237), due to effect s of damage and pore-pressure, the concept of the effective cohesive strength and the effective internal friction angle must be considered as the state parameter, (c*, t.p* as shown in Fig.6-21), of material property, which consists of the effective shear strength when the crack-damage process is modeled by the brittle damage of modified Mohr-Coulomb porous media. So the effective cohesive strength c* and the effective internal friction angle t.p* are functions of the damage variable and pore pressure concerning porosity. The modified
422
6 Brittle Damage Mechanics of Rock Mass
Mohr-Coulomb criterion as a brittle failure model employing the effective shear strength and pore pressure can be expressed as *
+ [!P
*
(6-240) -----;:) = c + 1 - Jt n tan cp 1 - Jt Applying the relationship of R c = 2c cos cp / (1 - sin cp) between the shear Tn
(Yn
strength (c , cp) and the compressive strength R c for isotropic materials [6-67] into the corresponding effective parameters of damaged porous materials, we have R~
= 2c* coscp* /(1- sincp*)
(6-241)
The ratio of compressive strengths between the effective one and undamaged one is R~ / R c = 1 - [!. Thus, from Eqs. (6-240) and (6-241) we have
n) C coscp 1 - sincp* c* = (1 - Jt 1 - sin cp cos cp*
n) C coscp (sec cp * - tan cp *) = ( 1 - Jt 1 - sin cp
(6-242) The relation between the effective internal friction angle cp* and the undamaged (virgin) internal friction angle cp can be regressively expressed in a non-linear form as the power function by material parameters A and n from the tested data of effective internal friction coefficients, 1* = tancp* , and undamaged internal friction coefficients, f = tan cp, for a damaged porous media as tancp*
= A(l -
[!~) n tancp
The expression of Eq.(6-243) is correct only when [! parameter A has to be defined in the non-linear form as
A- {
I
i-
[! = O
'
constant, [! > 0
(6-243)
0, otherwise the
(6-244)
The relational equations among the effective internal friction angle cp*, the damage variable [! and the effective cohesive strength c* can be obtained combing Eqs.(6-240), (6-242) and (6-343) as the non-linear Eq.(6-245) Tn
1 _ [! = c c*
*
+
+ [!P * 1 _ [! tan cp
(Yn
= (1 - [!)c cos.cp (sec cp* - tan cp* ) 1 - smcp
tan cp*
= A(1_
(6-245a)
~
[! ) n t an cp
The material state variables defined as the effective shear strength (c*, cp* ) and the damage state variable [! can be determined from the non-linear equations
6.5 Non-linear Brittle Damage Model of Porous Media
423
under given pore pressure P and Cauchy stresses Tn , a n on the failure plane with the initial shear strength (c, cp) and tested material parameters A, n of undamaged materials. The evolutionary equations of the effective material state variables (c*, cp* , D) can be obtained by taking a derivative for Eq.(6-245a) with respect to time, which gives
C* = -c
n cos. cp (sec cp * - tan cp *) Jt 1 - SlllCP*
+ (l - D) c sec 2 cp*cp*
=
3
co~cP
1 - SlllCP* 1
(seccp*tan cp*-sec 2 cp* )cp* 3 n-l
- -nD"2(l - D"2) 2
.
Atan cp D
(6-245b) Solving the non-linear ordinary differential equations (6-245b), the evolutionary process rule of the effective material properties D(t), c* (t), cp* (t) during the damage development and the pore-pressure variation in the modified Mohr-Coulomb brittle damaged porous media can be analyzed at an observed point under given undamaged material constants of (c, cp, A , n), and loading conditions of stress state Tn,a n stress rate Tn/Tn and pore-pressure state and rate P , p with the necessary initial conditions, all of which can be obtained from structural analysis effortlessly 6.5.2.3 Brittle Damage Model Based on Effective Cohesive Strength In some cases, the effective cohesive c* is the major factor in damage evolution in the effective shear strengths for the damaged cohesive materials, which means the failure property mostly depends on the evolution of cohesive materials, which means the failure property mostly depends on the evolut ion of cohesive, and the influences of variation of the internal friction angle cp on the damage property can be neglected during material damage failure. On the other hand , sometimes the internal friction angle in cohesive porous medium is an invariant constant during damage or fracture due to the effect of static pore water. The concept of effective cohesive strength must be considered as the principal factor when a crack-damaged porous medium with static pore pressure is analyzed by the modified Mohr-Coulomb brittle damaged porous model. So, the effective cohesive strength c* is the major state parameter of material strength concerning porosity, pore pressure and damage variable. The effect of pore pressure on the effective cohesive strength can be assumed to be a function of porosity
424
6 Brittle Damage Mechanics of Rock Mass
c*
= f(
(6-246a)
where f(
+ sin cp )
R t = 2c cos cp / (1
(6-246b)
the function f(
RU R t = f(
(6-247)
The function f(
= ~ + DP + f(
1- D
'
2 sin cp
where R t is the tensile strength of undamaged material, Coulomb equivalence stress defined on the failure plane as CJ eq
=
Tn
cot ¢
+ CJ n
CJ eq
(6-248) is the Mohr-
(6-249)
Eq.(6-248) may describe the synthetic effects of stress, pore pressure, damage and porosity evolution on strength decreasing and the failure condition of damaged porous materials. The rate of Mohr-Coulomb equivalent stress can be expressed as (6-250) where the rate of stress t ensor CJij can be determined by the stress-strain equation of isotropic damaged linear-elastic material given by Eqs.(3-18) and (3-19) in Chapter 3 as
6.5 Non-linear Brittle Damage Model of Porous Media
425
(6-251 )
where [Dijkd is the elastic tensor of undamaged material Differentiating Eq.(6-248) with respect to the time variable, we can get
(yeq + DP + DP + [- Dj(P P) + (1 - D) dj(P , P) 1> + (1 _ D) dj(P, P) , dP dP
p] _l_2+sin_si_n_ rp R rp
t
=0
(6-252) Substituting Eqs.(6-250) and (6-251) gives
(6-253) Substituting Eq.(6-231) and rearranging gives 2 CJij d CJ eq D - DP + Dj(P P)Rt 1 + sin rp 1 - D d CJij ' 2 sin rp 1
_ 3(1 - D) D2 1 + sinrp R t dj(P, P) D 2 2 sin rp dP
(1 - J£ n)dj(P,P)R1 +sinrp]p' -_ (1 - D)2dCJeq Dijkl (dUI + -dUk) + [n J£ + t ----'2 dCJij dXk dXI dP 2sin rp (6-254) Taking out the common factor from the left side and moving the other terms to the right side of the equation, we have
426
6 Brittle Damage Mechanics of Rock Mass
D)D~ d!(P,P)]
2aij da eq + [!(P, P) _ 3(1{ 1 - D daij 2
dP
1 + .sin <.p R t 2 sm <.p
_
p} n
1 + sin <.p]p. (1 - Jt n)d!(P, P)Rt -_ (1 - D)2daeq Dijkl (dUI + -dUk) + [n Jt + -2 daij dXk dXI dP 2 sin <.p (6-255) where is the damage development rate, P is pore press evolution rate. Considering the local effect of material damage-failure and previous assumptions, the damage evolution equation based on the modified MohrCoulomb failure criterion for cohesive brittle damaged porous materials can be represented by the solution of Eq.(6-255) as
n
n = H(F) 1 + sin <.p]p. (1 - D)2daeqD ' kl (dUI (1 - Jt n)d!(P,P)Rt + -dUk) + [n Jt + ---'2 daij tJ dXk dXI dP 2 sin <.p
x--------~~--~~------~--~~------~~--------~~~
2aij da eq + [!(P' P) _ 3(1
1 - D daij
-2D)D~ d!~;. P)]l + sin <.p R t _ 0'£
2 sin <.p
P (6-256)
where the expression (failure function) of F was defined by Eq.(6-248) , and H(F) is the unit step function defined as when F > 0, H(F) = 1
(6-257)
when F:::; 0, H(F) = 0
H(F) can be considered as localization functional factor , which makes damage happen and develop only at the local point where the failure criterion is microsatisfied Substituting Eq.(6-256) or the solutions (D, tJ) of Eqs.(6-245) and (6-246) into Eq.(6-231) , the evolutional equation of porosity rate can be expressed in terms of damage development rate. If the fracture-damaged porous media are considered as the double (multi) porous media described in the previous section by Eqs.(6-232) and (6-233) , the damage evolutional equation based on the modified Mohr-Coulomb brittle damage failure criterion corresponding to Eq.(6-256) for the double porosity model can be modelled as follows, _ a eq (¢ + D)P _ F- 1 -(¢+D)+1-(¢+D)
!
( -
~) 1 - sin <.p
(¢+ D) , P
2 sin <.p at = O (6-258)
The rate equation of the stress tensor corresponding to the double porosity model is
427
6.5 Non-linear Brittle Damage Model of Porous Media
.
.
-
2
2D [l - (¢+ D)] (dUI dUk) (Tij = - 1 _ (¢ + D) (Tij + 2 Dijkl dXk + dXI
(6-259)
Differentiating Eq.(6-258) with respect to the time variable gives
(6-260) Following the same procedure, the damage rate equation based on the modified Mohr-Coulomb brittle damage failure criterion for the double porosity model can be modelled
n= x
H(f )
[1 -( f i n )]2
~
D ijkl
2<Tij [1+(
(~ + ~) xk
(Tij
d
iJ,:rij
+ [f(<[>
Xl
,
+ + +[1+ +r.?)]] [(¢
P ) _ 3[1-(f + n)] 2
(¢
r.?)
(¢ + r.?) ~
d JaP . p )
d J(p , p) ] R
~
P
R, "2~~::':P
l+~in 'P
t 2
S ill
_
P
'P
(6-261)
6.5.3 Influence of Damage on Shear Strength of Porous Media In order to describe the influence of the damage state on the effective internal friction angle and the effective cohesive strength of porous media, let us consider the following relation c* c
= (1 _ D) cos.cp 1 - sin cp* = (1 _ D) sec cp* - tan cp* 1 - sm cp
cos cp*
sec cp - tan cp
(6-262a)
Since
(6-262b) Substituting tancp*
3 n
= A(l - D2) tancp into the above gives
428
6 Brittle Damage Mechanics of Rock Mass
c* - = (1 - il) c
3)2ntan ip - A (3) 1 - ill ntan
(
1 + A2 1 - ill
2
\/1 + tan 2 ip -
ip
(6-263)
tan ip
On the other hand,
n) C cOSip 1 - sinip* = ( 1 - J£ n) C cOS ip (sec ip * - tan ip *) c* = (1 - J£ 1 - sin ip cos ip* 1 - sin ip For the most materials we have (l-sinip* )j(l-sinip) ;::::: 1 , thus C* ;::::: (1 _ il) cos ip = (1 _ il) C cos ip* Substituting tan ip* = A
(1 - il~)
n
VI + tan 2 ip* VI + tan2 ip
(6-264a)
tan ip into the above, the expression of
the ratio c* j c can be simplified as
c* - = (1 - il) c
3)2n tan ip
(
1 + A2 1 - ill
2
(6-264b)
VI + tan2 ip
The following examples can be used to describe the influence of damage on the effective shear strength of a porous media. In Eq.(6-264) taking A = 1, n = 2(or 4), ip = 60° and increasing il from 0 to 1.0, the relation of the effective internal friction angle and the effective cohesive strength versus damage are plotted in Fig.6-22 and Fig.6-23, which describes the influence of damage on the effective internal friction angle ip* and on the effective cohesive strength. From these figures it can be seen that both the effective internal friction angle 60 50
q> =60 0
40
n=4
*So 30 20 10
OL-__- L_ _ _ _L -_ _~_ __=~===d
o
0.2
0.4
0.6
0.8
1.0
DamageD
Fig. 6-22 A relation between effective internal friction angle
n
6.5 Non-linear Brittle Damage Model of Porous Media
429
and effective cohesive strength significantly decrease with the severity of the damage state. 1.0
0.8 ;;: 0.6
rp = 60°
n=2
0.4
0.2 0~---0~.~2--~0~.4~--~0~.6~--~0~.8~~1~.0
DamageD
Fig. 6-23 A relation between effective cohesion ratios e* Ie and damage n Fig.6-24 presents behaviour showing how the effective internal friction angles are affected by damage states for different power function models of the effective friction angle. The plots in Fig.6-24 shows that when the power function model of the effective internal friction angle in a porous medium with an initial virgin (undamaged) internal friction angle cp = 60° is defined by different power function parameters n = 1,2,3,5,10, ... ,00, the effects of damage states are quite different. From plots it can be seen that increasing damage induces the effective internal friction angle to decrease significantly. Moreover, the power function parameter n is higher, the curve of the model is much craggier, which implies the influence of damage is more sensitive.
DamageD
Fig. 6-24 The effective internal friction angle for different power model versus damage state
430
6 Brittle Damage Mechanics of Rock Mass
Fig.6-25 presents the decreased trend of the effective internal friction angle
10°, 20°, 30°, 40°, 50°, 60° (i.e. different initial shear strengths) is affected by different damage states. It can be seen that the initial internal friction angle
*So 30 20 10 0.2
0.4
0.6 Damageil
0.8
1.0
Fig. 6-25 Influence of damage on the effective internal friction angle for power model
n=4 Plots in Fig.6-26 are used to observe the behavior of the influence of damage on the effective cohesive strength parameter for different power function models. Fig.6-26 implies the evolution of the effective cohesive strength parameter c* for different power function parameters n = 1,2,3,5,10, .... ,00 of damaged porous media with the initial undamaged internal friction angle 1.0
.--'"
0.8
ell
0.6
" = .~ II>
..= 0
....'"0
0.4
.~ "'OJ ~
0.2 0.2
0.4
0.6
0.8
1.0
Q
Fig. 6-26 The ratio between effective cohesion and initial cohesion for different power function parameters versus damage
6.5 Non-linear Brittle Damage Model of Porous Media
431
rp = 60°, shown by the ratio of c* / c between damaged (effective) c* and undamaged (initial) c cohesions. It can be seen that increasing damage induces the effective cohesion to decrease significantly, whereas the higher the power function parameter, the more evident is a decrease in effective cohesion. Except for the most craggy curve, due to a very high power function parameter (limit to 00), the influence of the power function parameter of the model is no craggier than as in Fig.6-24. That implies the disturbance of the internal friction angle variation on the influence of damage on the effective cohesive strength parameter is not much higher. Fig.6-27 shows the influence of damage on the ratio c*([2,rp)/c between the effective cohesive strength parameter c* and the initial cohesion c in cases of different initial internal friction angles rp = 10°, 20°, 30°, 40°, 50°, 60° for the model of power function parameter n = 4. It can be seen that the basic incremental tendency for different curves of the influence of damage on the cohesion ratio, c* ([2 ,rp) / c, is similar in cases of different initial shear strength parameters which are, with respect to different initial internal friction angles, rp = 60°, 50°, 40°, 30°, 20°. Also, the initial shear strength is higher due to the increase in the initial internal friction angle and the ratio c* ([2 ,rp) / c affected by the damage increasing is more significant too. But it should be pointed out that the tendency of the curve for the initial internal friction angle rp = 10° is not similar to others, the reason for which may be the fact that the initial internal friction angle of porous media cannot possibly be lower than 10° here.
~ 0.8
'"
.S 0.6 en Q)
..c:I
....o o ..g 0.2 80.4
~ o~
o
____ __ ____ ____ ____ ~
0.2
~
0.4
~
0.6
~
0.8
~
1.0
Fig. 6-27 The ratio between effective cohesion and initial cohesion for different initial friction angles when parameters n = 4 versus damage Fig.6-28 intuitively presents the three dimensional surface plots for illustration of the effective internal friction angel rp* as a function of damage variable [2 and the initial internal friction angle rp for different power function models of damaged porous media, where the parameter of the power function model is n = 1, 2, 3, 4 respectively and A = 1; the unit of rp* is the degree and the unit of rp is the radian.
432
6 Brittle Damage Mechanics of Rock Mass
Fig. 6-28 The three dimensional surface illustration of the effective internal friction a ngle
Fig.6-29( a) intuitively presents the three dimensional surface plots for illustration of the cohesion ratio, c* (f! ,t.p )/ c, between the effective cohesion c* and the initial internal cohesion c as a function of damage variable f! and the initial internal friction angle t.p expressed by un-simplified formulation of Eq.(6-263) for different power function models of damaged porous media, where the parameter of the power function model is n=l, 2, 3, 4 respectively and A =l; the unit of t.p* is the degree and the unit of t.p is the radian. The curved lines on the 3-D surface are the contours of c* (f! ,t.p)/c. Fig.629(b) shows that the simplified approximate expression given by Eq.(6-264b) is plotted for the same conditions. As can be expect ed that the differences between these two models mostly appear when the initial internal friction angle t.p > 60°, which is overbalance of the applicable value of the practical initial internal friction angle. That means the approximate simplification in Eq.(6-264) practically acceptable.
6.5 Non-linear Brittle Damage Model of Porous Media
433
c·'c
1.00 0.7 0.5 0.2 0.0
(b)
/ 1.5 0.2 50 1.0 n O.75 0.5 rp 1.000.0
0.
Fig. 6-29 (a) The three dimensional surface of ratio c* Ie between effective cohesion and initial cohesion as the function of damage variable n and initial internal friction a ngle 'P expressed by un-simplified Eq.(6-263) for different power function models of porous media; (b) The three dimensional surface illustration of the ratio c* Ie between effective cohesion and initial cohesion as the function of damage variable a nd initial internal friction angle for different power function models of porous media
434
6 Brittle Damage Mechanics of Rock Mass
6.6 Brittle Damage Model for Crack-Jointed Rock Mass 6.6.1 Aspects of Brittle of Crack-Jointed Rock Mass
A jointed rock mass usually contains a considerable number of intermittent joints and cracks, resulting in remarkably anisotropic behavior of the rock mass in mechanics and a great decline in its strength. In the case of thoroughgoing discontinuities, Discontinuous Element Mechanics (DEM) and Discontinuous Deformation Analysis (DDA) methods are employed to simulate their mechanical deform ability [6-68"-'69]. However, for widespread intermittent joints, it is still a problem closely related to the engineering practice as to how to simulate their mechanical deformability rationally that challenges the scope of geotechnical engineering, although a great deal of research work has been conducted. For such joints, the literature [6-70] gives the constitutive relation of elasto-plastic damage of jointed rock mass using self-consistent theory and the literature [6-71 ] and [6-72] gives the constitutive relation of damage fracture based upon the principle of geometrical damage. However, t hose relations fail to describe damage evolution reasonably. The literature [672] deduces the constitutive relation of the damage of the jointed rock mass subject to a plane strain state according to the principle of energy equivalence but does not take into account the three dimensional (3D) nature of the rock mass joints. To counter this case, this section, according to the mechanism of energy damage and its evolution of 3D cracks and using FEM computation, establishes a 3D Brittle Elasto-Plastic Damage Fracture Constitutive Model (BEPDFC model) for an intermittently jointed rock mass subject to the state of initial damage and damage evolution by Zhu et al. [6-73]. The effect of rockbolt support, and especially the study of the rock-bolt supporting theory for an intermittently jointed rock mass and 3D FEM simulation on this type of supporting effect poses a formida ble problem that interests researchers and has not been satisfactorily solved so far. For this reason, from the point of view of the interaction of intermittently jointed rock mass and bolt-supporting and by taking into account the anisotropy of rock mass damage [6- 73]. This section is going to put forward a 3D brittle elasto-plastic damage fracture constitutive model (BEPDFC model [6-73]) for crack-jointed rock mass. This model is established according to the evolution equation for energy damage of rock fissures, the generalized orthogonal flow rule and the conformability conditions of damage. On the basis of this constitutive model, a cylindrical damage rock-bolt element model (CDRBE model) is proposed by Zhu et al. [6-73] to simulate the reinforcing effect of bolts. Finally, the proposed models are applied to the stability analysis of the high slopes of a ship lock at the Three Gorges Project under construction. The 3D damage FEM analysis of the crack-jointed rock mass of high slopes gives satisfactory results.
6.6 Brittle Damage Model for Crack-Jointed Rock Mass
435
6.6.2 Constitutive Model of Crack-Jointed Rock Mass 6.6.2.1 Failure Model of Rock Mass A rock mass will exhibit a variety of failure forms when variation takes place in its engineering environment. But among these, two basic forms are of paramount importance: tensile rupture and shear rupture. As a matter of fact, the failure of an engineering rock mass is often one of compound rupture. And an important form of failure is t ensile rupture first occurring at the crack ends followed by two possible developing tendencies. The first is the ceaseless propagation of the tensile rupture until the global splitting failure of the rock mass occurs. This situation mostly takes place in the case of a uniaxial compression stress state. The second is probably that secondary tensile cracks are produced around original cracks, followed by the relative shearing sliding along the original cracks. Providing the rock mass contains a considerable number of cracks that result in shearing sliding, a kind of shearing will be created, leading to the global failure of the rock mass. The latter possible failure form has been proved by the experimental studies of previous researchers [6-11]. These works presented a conducted model of simulation on specimens containing original cracks with the results shown as in Fig.6-30.
(a)
(b)
(c)
(d)
Fig. 6-30 Failure process of two initial cracks in model simulation. (a) Initiation of wing cracks; (b) Propagation of wing cracks; (c) New sub-crack initiation; (d) Penetration of rock bridge
The failure course [6-79] can be seen in the figure , in which secondary tensile cracks occur at the ends of two original cracks at first and then the shearing failure develops until the two original cracks link to each other. This second failure form may take place mostly when the rock mass is subject to a 2D or 3D stress state. As we know , most rock engineering projects are carried out under such a 2D or 3D stress state and as numerous cracks or joints exist in the rock mass, it is of paramount importance therefore to study the failure mechanism of the rock mass in case the original joints exhibit the latter compound failure form . This differs from a splitting rupture of concrete structures that mostly takes place when the structures are subject to a uniaxial stress state.
436
6 Brittle Damage Mechanics of Rock Mass
6.6.2.2 Effects of Single Crack in Rock on the Stiffness of Rock Mass In the two dimension case, we consider an elemental block involving a single crack as shown in Fig.6-31 and Fig.6-32.
T Fig. 6-31 Elemental block with a single crack
T Fig. 6-32 The effective element
The init ial undamaged elastic module, Poisson's ratio and shear module of rock materials are denoted by Eo , Vo and Go respectively, The initial undamaged flexibility matrix [Col (compliance tensor) described in t his problem can be expressed as (6-265) The flexibility matrix [Cl (compliance t ensor) of crack-fractured rock mass described in the problem Fig.6-31 can be expressed as
6.6 Brittle Damage Model for Crack-Jointed Rock Mass
437
(6-266)
Assuming cracks (damage) have no effect on the Poison's Ratio of the material, thus we have 1
V
Cll = E' C 12 = C21 = - E
(6-267)
Consequently, we denote the pressure conductive coefficient of the crack as Cn, the shear conductive coefficient of the crack as C s , the normal stiffness of the crack as K n, the shear stiffness of the crack as K s ' According to Betti's reciprocal work theorem, if a linear elastic body is acted upon by two groups of different forces, then the workdown of the first force group on the displacement caused by the second force group is equal to that of the second group on that caused by the first group. In the first case, a x = Txy = 0, a y -I- 0, we have ,
0
'
0
W12 = (a y2bt)(ayC 22 2d) = 4aya y C 22 bdt W 21 = (a~2bt)(ayC222d)
+ ilWc = 4aya~C22bdt + ilWc
(6-268)
When W 12 = W 21 , it gives (6-269)
where (6-270)
then
In the second case, ax = ay = 0, Txy ,
0
-I'
°
we have 0
W 12 = (Txy 2bt)(TXy C 33 2d) = 4TXy TXy C 33 bdt W 21
(6-271)
= (T~y 2bt)(TXy C332d) + ilWc = 4TXy T~y C33bdt + ilWc
(6-272)
When W 12 = W 21 , it gives (6-273)
438
6 Brittle Damage Mechanics of Rock Mass
where (6-274) Then (6-275) Thus, all components in the two dimensional flexibility matrix [CJ have been determined yet
[C J =
(6-276)
In the three dimensional case, assuming the crack in the rock body is in t he form of an ellipse with the axes ax and bx as shown in Fig.6-33 , t he three dimensional flexibility matrix [CJ has been expressed as
, ,~'------~~----~ '
Fig. 6-33 Illustration embedded 3D crack in rock
Cll C 12 C 13 0 [CJ =
C 21 C 31 0 0 0
C 22 C 32 0 0 0
C 23 0 C 33 0 o C 12 0 0 0 0
0 0 0 0
0 0 0 0 0
(6-277)
C 12 0 C 12
A similar method of 2-dimensional analysis gives components of 3-dimensiomal matrix [C],
6.6 Brittle Damage Model for Crack-Jointed Rock Mass
439
cg2 , C 12 = C 21 = CP2 C 12 = C 3 1 = CP3' C 23 = C 32 = cg3 , C 44 = CS4 Cll = CP1 ' C 22 =
o
C 33 = C 33
+
C
7ra x ay C n 0 db 1 b2 K n ' C 55 = C 55
- CO
66 -
66
+
+
7ra x ayC s db 1 b2 K s
(6-278)
7ra x a y C s db 1 b2 K s
It is understand from the above analysis that the effects of an existing crack on the stiffness matrix mainly depend upon the shear stiffness and normal stiffness relative to the size of the crack and the pressure conductive coefficient C n and the shear conductive coefficient C s of the crack, which are required in Eqs.(6-271) , (6-273) and (6-275) will be determined in the next section.
6.6.2.3 Constitutive Equations of Rock Mass with Multi-Cracks First consideration is in the general 2-D case of a set of regular crack-joints as shown in Fig.6-34 and Fig.6-35. The situation of Fig.6-34 can be mapped into that of Fig.6-35 by the coordinate transformation in order to conveniently analyze. The transformational relation can be expressed as
{ (J'} = [T,, ] {(J }
(6-279)
{c'} = ([T"f )-1{c}
(6-280)
where (6-281 ) (6-282)
[T,, ] = (
sin 2(3 sin 2(3 ) cos2 (3 sin 2(3 cos 2(3 - sin 2(3 - ~ sin 2(3 ~ sin 2(3 cos 2(3
(6-283)
In the case shown in Fig.6-35 the constitutive relation is (6-284) Substituting Eq.(6-281), Eq.(6-284) gives
{ [T,, ]T } - 1 {c} = [C] [T,, ] {(J}
(6-285)
440
6 Brittle Damage Mechanics of Rock Mass
//// / / b fJ/
0;.
//// ////
~ Fig. 6-34 lement involves a set of joints u y'
--~
u:
- -I
Fig. 6-35 Element involves a set of regular joints
After rearranging (6-286) where
1 E v 1 E E
-
[C] =
0
+
v E Cn a Kn bd 0
0 0 1 G
(6-287)
Cs a
+ K s bd
When a rock mass includes n groups crack-joints distributed in arbitrary directions, the constitutive equations can be obtained similarly, using coordinate transformations and the principle of superposition according to references [6-80 rv 81]
{c} =
{~ [Ti]T [Ci] [Ti]- (n -
1) [Co ] } {a}
(6-288)
6.6 Brittle Damage Model for Crack-Jointed Rock Mass
441
where
{E} = {EXEY/'Xy}T , {CT} = {CTXCTyTXy }T ,
(6-289)
1
v
o
E
-
[Gil =
E v 1 G~ ai - - +- ,E E Kn bi d i
O
o
(6-290)
-1 + -G~, -ai
0
G
K s bi d i
In the three dimensional case, the matrix formulation of the constitutive equation is the same as Eq. (6-288) , in which the coordinate transformation matrix [Til, the cracked flexibility matrix [Gil with respect to the ith group of crack-joints and the initial flexibility matrix [Gol are given below m(i) ln( i \ m(i)2 n (i)2
[Til =
l (i)23
m
(i)2
n
3
(i)2 3
+ m (i)3 n (i)2 m (i)3 n (i) 1 + m( i \ n (i)3 m (i)l n (i)2 + m( i)2 n (i)1
21 (i) 2l (i)3 2m (i)2 m(i)3 2n (i)2 n(i)3 m (i) 2n (i)3 21( i)3 1(i \
2m (i)3 m( i \
2n (i)3 n( i \
21 (i)1 1(i) 2 2m (i) lm( i)2 2n (i)l n( i)2 n (i\ l ( i) l
l (i\m (i \
n (i)2 1(i)2
1(i)2 m (i)2
n (i )3 l (i)3
l (i) 3 m (i) 3
+ n (i)3 1(i)2 n (i)3 1(i \ + n( i \ l ( i)3 n (i)1 1( i) 2 + n( i)2 1( i)1
+ l( i)3 m (i)2 l( i)3 m (i) 1 + l( i \m( i)3 l( i)l m (i)2 + l( i)2 m( i)1
n (i) 2l(i)3
[Gil =
l (i)2 m (i)3
(6-291 )
442
6 Brittle Damage Mechanics of Rock Mass
1 -
E v E v -E 0
v E 1 E v 1
v 0 E v 0 E G~i) 7ra~i) a£i) - - - +0 E E K~i) b1 b2 d 1 0 0 G
0
o
0
o
0
o
0
o
1
ds i) 7ra x(i) ay(i)
G
Ki')
0
0
0
0
- +- .
0
0
0
0
0
v v 1 - - 0 0 0 E E v v - - - 0 0 0 E E v v - - 0 0 0 E E E -
[Gi ] =
b1 b2 d
!
!
0
0
0
0
0
0
0
0
0
1 0 0 G 1 0 G 1 0 o G
(6-293)
-
6 .6 .3 D eterminatio n of P ressure a nd Shear Cond uctive C oefficients C n a nd C s 6 .6 .3 .1 S imple Fo rm ulatio ns of C n a nd C s Cracks or joints under actions of pressure and shear may transfer a part of their stresses along the surface of the cracks or joints. Therefore, references [6-80'"'-'81] define the concepts of the pressure conductive coefficient Gn and the shear conductive coefficient G s for a crack-jointed rock mass. The two dimensional model of Gn and Gs involved in the above corresponding equations can be simply determined by the following formulations presented in [6-82] 1 - v2 ~7ra Gn = - --;:;=-- - 1 - v2 1
- - -7ra + E Kn
(6-294)
6.6 Brittle Damage Model for Crack-Jointed Rock Mass
443
6.6.3.2 Theoretical Modeling of Pressure Conductive Coefficients
en
The theoretical method for determining the pressure conductive coefficients C n for a crack is actually to take the overall value V of discontinuity displacements using the solution of the displacement field near the crack tip, consequently applying the relation of V = Knan to find out the coefficient Cn. However, it should be mentioned that the solution of the displacement field is only acceptable under the condition of r ----+ a, thus using the average value of discontinuity displacements on surfaces of the cracks is not assured, obviously. Assuming an elliptic crack with the long and short axes a, b subjected to the uniform distributed internal pressure on the crack surface and the external load at the infinite boundary as shown in Fig.6-36.
Fig. 6-36 Elliptic crack under internal pressure and loading
From [6-81] we have
qR 'P(() = 4
[1(' +
(2e 2 W
-
m() ] - pRm(
(6-295)
where
R = (a + b) j 2, m = (a - b) j a + b, ( =e iO Taking the mapping func t ion as (6-297)
444
6 Brittle Damage Mechanics of Rock Mass
in the case studied in this section as shown in Fig.6-37, 7r
b = 0,
a = -
2'
q
R = '3:.
= - a,
2'
m = 1
I I I I I I 117
Fig. 6-37 Closed crack under compressive stress state
which gives
[1 ]
ana( cp(() = - -aa - - 3( - 8
(
2
(6-298)
(6-299)
w(() =
~ (~ + ()
(6-300)
Since
2G(u + iv ) = kcp(() w(() cp' (() - 45(() w' (()
solving each term on the right side of the above equation gives w(() ---;-(()
w' (() cp
_
cp(() =
aa [
4
= _ aa
2( _ 1
- ( + (2
8
(1 + ~) + (2
(2 + 1 ] + (((2 _ 1)
Substituting Eqs.(6-298)rv(6-302) gives
ana 2(
(6-301 )
( - ana (2 - 1
(6-302)
445
6.6 Brittle Damage Model for Crack-Jointed Rock Mass .
lJa
[k
3
4(
+1
(2
2G(u + tv) = - -8 '( - 3k( - 1 - '( - 2( + -(2-- -1 + -((~(2::------""1)
+ _lJn_a 2
]
[-k( _~(2 + _2_ (_] (2 - 1
(6-303)
If solving a displacement on the surface of the crack, we may assume ( to give 3
k
4(
A = '( - 3k( - 1 - '( - 2( + (2 _ 1
(2 + 1 + (((2 _ 1) e- 3ifJ + 4e- 2ifJ
= - (2k + 5) cose - i(4k - 1) sine + B
1
2(
= - k( - (2 + (2 _
- ei fJ ( e) 21 -cos2
1
= e ifJ
(6-304) -
4
(6-305)
= - kcose -cos2e + (sin2e - ksine)i +
e- ifJ
_
ei fJ
1 - cos 2
e
thus,
Re[A] = - (2k +5 )cose + cos3e+4cos2e-cose-4 2(1 - cos 2e) I
m
. e - sin 3e - 4 sin 2e - sin e [A] = _ (4 k _ 1) sm + ( -cos2 e) 21 Re [B ] = - k cos
e - cos2e
lJa
(6-307) (6-308)
2sine 1 - cos 2 Substituting Eqs.(6-305)'V(6-309) into Eq.(6-303),we obtain
e
1m [B ] = sin2e - ksine -
(6-306)
(6-309)
IJna
2Guf = - SRe [A] + -2-Re [B]
= - -lJa [ cos3e+4cos2e-cose-4 - (k 2 +5 ) cos e] 2(1 - cos 2e)
8
(6-310)
IJna
- T(kcose +cos2e) lJa
IJna
2Gvf = - SIm lA] + -2- Im [B ] ). e] = - -lJa [ sin3e + 4sin2e + sine + (k 4 - 1 sm 8
IJna (
+ -
2
2(1 - cos 2e)
sin2e - ksine -
e
2sine ) 1 - cos2
(6-311 )
446
6 Brittle Damage Mechanics of Rock Mass
In order to obtain more accurate theoretical calculations, the average value of Vf discontinuous displacements to be solved is
2 2""
Vf = :;
fo vfde
(6-312)
Because of the difficult integration function for solving this, the following method of series expansion is taken into account for the solution (6-313)
e
Selecting n = 8, and i equals 10° , 20°, 30°, 40°, 50°, 60°, 70° and 80° respectively, the corresponding formulation of 2GVf(Qi ) under each specified condition can be carried out. Substituting these results into Eq.(6-313) it yields
Vf =
C;; (0.16297k + 0.25739) -
a;a (0.3471
+ 0.162918k)
(6-314)
where
k = 3 - 4J.l
in the case of plane strain
k = (3 - J.l)/(1 - J.l)
in the case of plane stress
Because of definitions
c n --
an a
Vf = an /k n
(6-315)
the expression for estimation of the pressure conductive coefficients C n can also be represented finally by
C _ 0.16297k + 0.25739 n - G / ak n + 0.6298k + 0.3471
(6-316)
6.6.3.3 Engineering Modeling of Shear Conductive Coefficients C s When the critical condition of crack surfaces comes into being, relative slippage should satisfy the Mohr-Coulomb criterion, so (6-317) where Tm is the critical shear stress; c is the cohesion on the crack surface; f = tan'-P is the frictional coefficient on the crack surface. When ITI ~ ITm l, there is no relative displacement on two surfaces of the crack each other, and the whole crack surface conducts shear stress T, the
6.6 Brittle Damage Model for Crack-Jointed Rock Mass
447
shear conductive coefficients Csis C s = 1; However , when ITI > ITml , the crack surfaces conduct the maximum shear stress T m, thus the shear conductive coefficients Cs should be estimated by
Cs = ITml = ITI
Cnfa +c
ITI
(6-318)
6.6.4 Energy Equivalent Model of Brittle Damage for Jointed Rock Mass 6.6.4.1 2-D Constitutive Model for Compression-Shear Stress State During the excavation process in rock tunnel and rock slope engineering, some local regions may always be under compression and shear loading, which means that the rock mass is much more prone to failure. Therefore, it is important to describe the stress-strain relationship of a crack-jointed rock mass under compression and shear loading conditions. Firstly, considering the two dimensional case as shown in Fig.6-38, the strain energy per unit volume involving a single crack [6-83] is Wd
=
2Jo GdA = 2-T J(Ky + KYf )da a.
1_
v2
0
(Y
,,t" t,t
- - -I II : Iy x,I II ~ , 1---' III j j j j j
";
(6-319)
0
(Y
-----
tt,ttt"
jIj jIjIj
Fig. 6-38 Illustration of effective model of cracked rock
From Figs.6-38(a) and (b) , the crack intensity factors Ky and KYf in Eq.(6-319) are
448
6 Brittle Damage Mechanics of Rock Mass
Ki = (JV1W
,
Ki[ = TV1W
(6-320)
Substituting Eq.(6-320) into Eq.(6-319) to integrate gives Wd
1 - v2
= _ _0 7ra 2 ((J2 + T2) Eo
(6-321)
If the elemental volume of the rock block involves n sets of crack groups, the strain energy per unit volume of the n cracks should be
(6-322) where n is the number of prevailing joint sets in an unit volume of jointed rock mass; a (" ) is the average radius of the r.;th joint set in statistics; p~,,) is the average volume density of the same set; (J(") , T(") in Eq.(6-322) are the projections of the applied stress tensor along the normal and tangential directions of the r.;th joint plane respectively, and which can be calculated as follows (6-323)
T (k)
=
[{nd(") [{[ik][{[lj]{nj}(") - {nd(") [{[i j]{nj}(") {nk}(") [{[kl]{nz}(") j l / 2
(6-324) in which n i, nj, nk, nl (i,j , k, l = 1,2, 3) are the directional cosine of the unit normal vector of the joint plane. From elasticity theory we have {Sij} =
~ = a{a ) ij
[Cijdk1]{(Jkl}. Consequently,
once the partial differential of stress with respect to the stress (J(,,) 2 and T(,,)2 tensor {(J ij } are obtained, the flexibility tensor corresponding to the strain energy of the n sets of cracks in the jointed rock block can be carried out following
(6-325a)
6.6 Brittle Damage Model for Crack-Jointed Rock Mass dT (")
d{a ij }
_ _ 1_ { - 2T(" )
(,,)
(,,)
449
T
([Oik]{nk })( [ojl]{nm }) {aim}
+ ( [oil]{nk") })( [Ojm]{n~)}t {akl} - 2{ nk")} )( [akl]{ nj") }([Oim]{ n~)} ) ([Ojn]{ n~")} t }
= 2T~") ( [Ojl]{ n;")}{ nk")}{ akl}
(6-325b)
+ [Oil]{ n;")}{ nk")}{ akd
- 2{ n;")}{ n;")}{ nk")}{ nj")}{ akd) d (,,)
T(")
d{:ij}
1
=2([ojl]{n;") }{nk")}{akd + [oil]{n;")}{nk")}{akd
(6-326)
- 2{ n;") }{ n;")}{ nk")}{ nj")}{ akd) Substituting the above expressions into
~ = [Cijdkl]{a kl } then a{a. ) ij
{Sij } =[Cijdkl]{akd 2
= 1 ~ Vo
L n
o ,,=1
1ra(,,)2
p~,,) [2{ n;") }{ n;")} {nk" )} {nj" )} + [Ojl ]{n;") }{ nk" )}
+ [Ojk]{n;")}{nj")} + [oil]{n;")}{nk")} + [Oik]{ n;")}{ nj")} - 4{ n;")}{ n;")}{ nk")}{ nj")}]
{akl}) (6-327)
6.6.4.2 3-D Constitutive Model for Compression-Shear Stress State In the case of a three dimensional imbedded crack with an elliptic disk shape as shown in Fig.6-39, the coordinates of which on the boundary are x = axcose, y = aysine, and the stress intensity factors of the crack at point A can be referred from [6-84] as
(6-328)
1
H = (sin 2e + 'f/2Cos 2efi , Q = (k 2
-
vo)E(k)
+ VO'f/ 2 K(k)
(6-329)
450
6 Brittle Damage Mechanics of Rock Mass
(6-330)
fo
1r/2
K(k) =
d
~.
Jl - k
SlllCP
,
f
1r/2
E(k) =
0
vII -
k 2 sincpdcp
(6-331 )
which is the first and second complete ellipse integration respectively.
Fig. 6-39 Three dimensional embedded elliptic disk crack in rock block
The strain energy of this kind of single crack is Wd
=
fs Cds = 1 -Eov6 fs (KI + KIf + 1KI- Vo )dS IJ
(6-332)
The integration should be down along the whole crack surface as shown in Fig.6-39. Regarding the following relations
4r2 cos 2e 4x 2 4y2 + = I,x =rAcose,y =rAsine , A a~
a~
a~
4r~(sin2e + y 2cos 2e)
=
a~ , r A =
+
4r2 sin 2e A2 = 1 (6-333) ay
ay
2Jsin 2e + 1J2COS2e
(6-334)
t he integration of Eq.(6-332) can be simplified as
ff
2 1r /2 r A W = 4(I - vo ) d E o 0 0
(
K 2+ K2 f
II
+
2 ) KIlf rdrde I- v 0
(6-335)
6.6 Brittle Damage Model for Crack-Jointed Rock Mass
451
During the integration process, the following relation was adopted (6-336) Substituting Eq.(6-328) into Eq.(6-335), after integration taken on the surface of the elliptic disk gives (6-337) where
f
2 2 g('T}) = (l - vo)sin B+ 'T) cos B dB o (sin 2B + 'T}2cos 2B)v(sin2B + 'T}2cos 2B) 7r
/2
2
(6-338)
Using index F1 = a~f('T})/(8E2(k)) , F2 = a~k4g('T})/(8Q2) into Eq.(6-337) , it gives W d -- 41f (1 -E v6) (F10' 2 + 3
o
D
r2 T
2)
(6-339)
If the elemental volume of the rock block involves n sets of this type of crack, the strain energy per unit volume of the n cracks should be
(6-340)
(6-341 )
Substituting expressions
dO'(k) d(O'i j)
and
dT(k) d(O'i j)
equation can be represented as follows,
into Eq.(6-341) , the constitutive
452
6 Brittle Damage Mechanics of Rock Mass
{ Cij }
=[CIjdkl]{akl}
=; 4
+
21
2
~ Vo o
~F~I<)
L n
p~l<) [2Fil<) {n;I<) }{ n;I<)}{ nkl<)}{ njl<)}
1<=1
( [Ojl]{n;I<) }{nkl<) }
+ [Ojk]{ n;I<) }{nj l<) } + [Oil]{ n;I<) }{nkl<) }
+[Oik]{n;I<) }{njl<)} - 4{n;I<) }{n;I<) }{ nkl<) }{njl<) })] {akl} (6-342)
6.6.5 General Model of Constitutive Equations for Jointed Rock Mass 6.6.5.1 Constitution of Initial Damage for Jointed Rock Mass If the elemental volume of the rock block involves n sets of crack-joints groups, the models for a single crack presented in subsection 6.6.2 can be generalized to the case of n sets cracks. The strain energy We per unit volume of t he n cracks can be given as the equivalent elastic-damage strain-energy density due to elastic-damage of a damaged rock mass. This is providing that the joints and cracks in a rock mass are penny-shaped. Based on the above descriptions this equivalent strain energy density We can be obtained as follows [6-343].
We = ~{ aij }[Cfjkl]{ akl} +
13~:g ~
{ a(I<)2 p~l<)
[s( 1 -
C~I<)) 2 a(I<)2 + 2 ~6vo (1 _ C~I<)) 2 7 (1<)2 ]}
(6-343) where {aij } is the applied stress tensor in a far-field; [Cfjkl ] is the elastic compliance tensor of undamaged rock mass or intact rock, which have been expressed in previous chapters and sections. n is the number of prevailing joint sets in an unit volume of jointed rock mass; a( l<) is the average radius of the K;th joint set in statistics; p~l<) is the average volume density of t he same set ; C~I<) and C~I<) are the pressure-conductive and shear-conductive coefficients of the K;th set respectively; a(l<) , 7 (1<) are defined as the same Eqs.(6-323) and (6-324). From the theory of elasticity, we have the equivalent elastic-initial damage constitutive relation of the jointed rock mass by derivation of We with respect to {aij }
{ e-od } Cij
aWe
awo
aWe
= a{a i ) = a{aij } + a{a i ) =
([ce] ijkl
+
[cod ]){ } ijkl akl
(6-344)
where [CIjdkl ] refers to the initial damage compliance tensor of the jointed rock mass
6.6 Brittle Damage Model for Crack-Jointed Rock Mass
[Cffkl] =
13~:6 ~ {a (I<)3 p~l<)
[16(1 -
453
C~I<)) 2 {n~I<)}{n;I<)}{nkl<)}{njl<)}
+ (2 ~ vo) (1 - C~I<))2([6kj]{n~I<)}{njl<)} + [6ki]{n;I<) }{njl<)} +[6li]{n;I<) }{ nkl<)}
+ [6lj]{n~I<) }{nkl<)} - 4{n~I<)}{n;I<)}{nkl<)}{njl<)})]} (6-345)
6.6.5.2 Constitution of Additional Damage for Jointed Rock Mass
By consulting the ideas of previous researchers [6-85], the three dimensional penny-shaped branch crack model for shearing-sliding (Fig.6-40(a)) can be reduced to a two dimensional crack problem as shown in Fig.6-40(b).
1 1 11 1 1 1 1 1
OJ-
-
Ul
ll ll lll ll~ Fig. 6-40 Diagram of 3-D crack propagation reducible to 2-D crack propagation. (a) Propagation model of a 3-D crack; (b) Propagation model of a 2-D crack
According to the literature [6-23], the additional elastic energy density caused by propagation of wing-branch cracks in a unit volume of rock mass can be presented as
Wad
(6-346) where
454
6 Brittle Damage Mechanics of Rock Mass
(6-347)
0"1
+ Tctane, r' = T + J-LO"(O" < 0),
L = l/a
Substituting Eq.(6-347) into Eq.(6-346) based on derivation of respect to stress tensor {O"ij }, the relation
~ = [CfJ1l]{O"kl} a{O'ij)
(6-348) Wad
with
gives the
compliance tensor [Cij%Ll of damage evolution of t he jointed rock mass as
[Cij%l l = ~
t
{a (,,)3 p~,,)
[Bi,,)2 {n;") }{n;")}{nk")}{nj") }
0,,=1
+ B~")
( [Okj]{n;") }{nj")} + [Oki]{ n;") }{nj")}
+ [olj]{n;") }{nk")}
+ [oli]{n;")}{nk")} )]} (6-349) where
(6-350a)
(6-350b)
6.6 Brittle Damage Model for Crack-Jointed Rock Mass
455
From the above, the equivalent elastic damage compliance tensor of a multi-cracked rock mass, which takes the initial damage and damage evolution into account , can be represented as (6-351 ) where [C7j k1], [CrAI ]' [C1j11 ] are expressed as in Eqs.(6-343) , (6-345) and (6-349) respectively and [C7j k1] obviously meets the symmetrical condition. According to the theory of energy damage [6-23], the representation of the damage tensor in the three dimensional stress state can be expressed by a 4th rank tensor [D i jkl ], which reflects the anisotropic damage degree of the jointed rock mass (6-352) where [I ij kd is the unit t ensor of 4th order, [Dfjk1] is the equivalent elastic damage stiffness tensor, which is the inverse of the equivalent elastic damage compliance tensor. Then the energy damage evolution equation of the jointed rock mass can be derived from Eq.(6-352) as
d[Ce-:-d]-l d[De-:-d] 'J kl [Ciejkl ]{ CT. mn } = d{CT 'J kl } [Ciejkl ] { CT' m n } = [Fi*jklmn ]{'CT m n } [0 i jkl ] = - d{CT } mn mn (6-353) 6.6.6 Brittle Elasto-plastic Damage Model for Jointed Rock Mass From the second thermodynamic principle of irreversible process, we can derive, in the form of global variables, the constitutive relationship of the brittle elasto-plastic damage of the jointed rock mass: (6-354) Derivation for the two sides of Eq.(6-354) with respect to the virtual time scale gives
where {iij }
= d~!j is the elastic strain rate, {ifj} = d~rj is the plastic strain
rate and {i~j} = d~rj is the coupled damage strain rate caused by the rock mass weakening in its elastic properties due to damage evolution. Now we introduce the effective stress {CT*} to reflect the coupled efficiency of damage and plastic deformation. The effective stress tensor {CTtj} can be obtained from a four-order conversion tensor [tlii jkl ]
456
6 Brittle Damage Mechanics of Rock Mass
{aij} = [Wijkl r1 {akl}
}
[Wijk1] = [I ijk1 ]- [Slijkl] = [C7j~n]- 1 [C~mkl ]
(6-356)
Suppose that the plastic damage yield surface of the rock mass in the effective stress space follows the equation (6-357) the response character of the plastic damage of the rock mass can be described according to the relevant flow rule
. dF({ai }, , ) {ifj } = A d{a~} (flow rule of plastic damage)
(6-358)
'Y = '\H ({ aij
(hardening rate of plastic damage)
(6-359)
F({aij }, , );? 0 (yield condition of plastic damage)
(6-360)
}, , )
where ,\ = ~~ is the parameter of plastic damage consistency, H is the hardening function of the material and , is the interior variable of accumulated plastic indicator. According to the generalized orthogonal flow rule, we assume (know) { .d } Cij
+
{ .p } Cij
.
dF
= Ad{aij }
(6-361 )
Substituting Eq.(6-361) into Eq.(6-355) , it gives
{iij } = [C7jkr]{o-kl} + {itj } + {ifj } =} {iij } =
[C7jkr]{o-kd + '\dt~)
(6-362)
dt~) )
(6-363)
[C:jkr]{ 0- kd = ({ iij } - ,\
(6-364) .
e-d -1
{akd = [Cijk1]
. { Cij } -
e-d -1 · dF [Cijk1] Ad{ aij }
(6-365)
According to the condition of plastic damage consistency, ~~ = 0, we can derive the parameter of plastic damage consistency from Eqs.(6-356) and (6-365)
6.6 Brittle Damage Model for Crack-Jointed Rock Mass
457
e - dl) [De -dl {' } dF } ( [Destmn 1~ d[Dtls'] {CJ mn } + [Destkl1[Cijst d{o-;j opkl Cop
~ = -----T--~~------------------~~------------
dF ( [De 1d[Dils,] { mn } + [De 1[Ce - dl) [De - dl dF dF H d{o-t, } stmn d{o-kd CJ stkl ijst opkl d{o-op } - d, (6-366) where [Dfjkl l is a 4th rank tensor of elastic stiffness of undamaged rock mass. Finally, substituting Eq.(6-366) into Eq.(6-365) and noticing that dF dF d{CJi j } dF {CJ kl } = d{CJi j } d{CJ kl } = d{CJij }
(d [Cij~nl [e
l{
d{CJ kl } D mnqt CJ qt
}
+
[e- d l[ e l) C ijmn Dmnkl
(6-367) It gives a three dimensional constitutive rate relationship of brittle elastoplastic damage fracture for multi-cracked rock mass as (6-368) where [Kklrsl is the modulus tensor of brittle elasto-plastic damage fracture for a multi-cracked rock mass, having the detailed expression
e l) l d [D~~Cd] [De l{ } + [Ce-dl[D ( [ De-d uvkl d{ o-uv} edmn CJ mn abed eduv dF [De-dl d{ o-;', } ij kl X
dF [De- dl [ d{CJ;t} ijfg
(d[D~top] [De l{ } + [Cqtop e-dl[De l) d{o- kd opmn CJmn opkl
(d[D~topl [De d{CJfg} opmn
l{ }+ CJ mn
[C e- dl[D e qtop opfg
dF d{ o-:b } dF + A d{ o-ij }
l)]
(6-369) From Eqs.(6-368) and (6-369), we know that the above stated brittle elastoplastic damage fracture constitutive model can describe the mechanical response of damage to the elasto-plastic deformation and both phenomena of the weakening in elastic character due to damage evolution and softening after the peak value. 6.6.7 Application to Engineering Project 6.6.7.1 Application to Engineering Problem of Three Gorges Project (A) Problems in Three Gorges Project
The permanent ship lock of the Three Gorges Project is an important building for navigation. So, how to correctly analyze its stability during unloading due to the excavation of the bank slopes and the reinforcing effect of bolts
458
6 Brittle Damage Mechanics of Rock Mass
became of considerable importance and engineering significance. The research group of professor Weishen Zhu developed an applicable model and carried out three dimensional nonlinear FEM numerical simulations of the brittle elasto-plastic damage fracture as well as advancing on the relevant problem taking the effect of bolt supporting into account in the above proposal under excavation unloading [6-73, 6-81 ]. The computational results have been proved satisfactory. (B) Parameters for Computation
The literature [6-73] presented detailed mechanical indices of rock mass and structural planes for the problem in the Three Gorges Project. In the analysis of [6-73], four prevailing joint sets in the ship lock area are considered, i.e. , NEE, NNE, NNW, NWW, their statistical indexes are listed in Table.6-2. The Gate Chamber II section (containing profile 15- 15) is selected for three dimensional numerical computation of brittle elasto-plastic damage fracture of the jointed rock mass and considered in comparison with two cases of "bolted" and "non-bolted" calculations. The computational meshes are shown in Fig.6-41 and five phases of stepwise excavation procedures have been simulated with excavated elevations of 170.0, 155.0, 140.0, 125.0 and 112.9 m, respectively. Table 6-2 Statistical prevailing joint cracks in permanent ship-lock of Three Gorges Project . No. of Dip Direction (0) Dip Angle (0) Developing Joint Length (m) Set Prevailing Degree P lane Average Variance Average Variance Average Variance NEE 76 6.7 3.82 0.52 Rather 337 11.0 (1) developed Lightly 71 8.1 (2) 164 12.6 developed (3) 286 62 4.04 1.11 Less NNE developed 113 Less (4) 60 developed 3.63 Lightly NNW (5) 258 8.4 68 11 .6 0.92 developed 8.9 Lightly (6) 63 68 8.9 developed NWW 75 7.3 2.94 1.11 Lightly 15 11.8 (7) developed
The initial geo-stress field is the one obtained from the inversed calculation of regression according to inset measured data. The bolts are made of indented steel bars of high-strength and two installing lengths are used , such that there
6.6 Brittle Damage Model for Crack-Jointed Rock Mass
459
Fig. 6-41 Schematic diagram of FEM meshes [6-73]
are 5,,-,8 m for the inclined slope with a spacing of 3x3 m 2 and 10"-'16 m for the upright wall or middle bulk pier with a spacing of 2.5 x 2.0 m 2 . (C) Analysis for Computed Results After Excavation Phase V Variation Rule of Displacement Field: Shown in Fig.6-42 are the character points on profile 15- 15' . Fig.6-43 shows the code number of the partial element on the excavated boundary of profile 15-15' . The displacement variation of the boundary character points are tabulated in Table.6-3.
1796 1515 1321
1323 1331 1519 143 1181 1345 1327 909 91 847 693
709
Fig. 6-42 Character points on excavated boundary
The computational results show that both left and right slopes display unloading rebound deformation after excavation , i. e., the left slope moves in the right-upper direction, the right slope moves in the left-upp er direction and the dividing barrier rebounds upwards. From Table.6-3, it can be seen that the deformation is mainly of the horizontal one towards the gate chamber center and in the "non-bolted" situation, the displacement calculated from brittle elasto-plastic damage fracture computation is 34%,,-,55% higher than that for the standard classical elasto-plastic
460
6 Brittle Damage Mechanics of Rock Mass
463
454 302 305
310 314
Fig. 6-43 Code number of partial elements on excavated boundary of profile 15- 15' [6-73] Table 6-3 Displacement variation of character points on excavated boundary of profile 15-15' after excavation phase V. Location
C h a- 3D E lasto-pl astic racter Computation Point withou t Bolts No.
3D Brittle E lasto3D Brittle E lastoplastic plastic Damage Fract ure ComDamage Fract ure Computat ion putat ion without Bolts with Bolts Horizontal Res ultant Horizontal Res ultant Horizontal Resu ltant DisplacementDisplacementDisplacementDisplacementDisplacementDisplacement 3.250 3.274 4.520 4.568 2.793 2.905 2.477 2.583 3 .852 3 .983 2.459 2.508 2.368 2.546 3 .792 3 .949 2.361 2.367
Left s lope 1769 15 15 Left s ide 1143 wall 901 1.943 2.057 3.119 3.208 1.715 0.713 D iv iding 1323 0 .851 1.693 1.529 2.410 barrie r 1331 0.249 1.496 0.508 1.936 0. 374 3.703 3.879 2.698 Right side 927 2.300 2.485 wall 3.179 4 .979 1181 2.865 4.653 2.897 Right 15 19 2.809 3 .042 4.443 4.737 3 .027 slope 1755 2.585 2.769 3.937 4.18 7 2.584 Horizontal di splacement and resultant displacement are positive when they are central line of the gate chamber .
1. 728 1.501 1.290 2.386 3.179 3 .275 2.603 toward s the
computation. The results show that the jointed cracks make the mechanical property of the rock mass weaken remarkably and the behavior becomes intensively anisotropic. Thus, the deformation of the jointed rock mass is increased under excavation unloading. Also from this table, it is known that the deformations in rock slope or in the gate chamber sidewall and dividing barrier after installing bolts will be commonly decreased (the decreasing margin is about 24%'"'-'43%), which shows that the joint affect of bolt and rock mass may increase the deformable stiffness of the rock mass itself and decrease its deformation. The monitoring data offered by the Monitoring Center of the China Three Gorges General Development Company in March of 1997 show that on excavating phase II, with an elevation of V'155.0 m, the measured displacements at point 1769 on the southern slope and at point 1755 on the northern slope of profile 15-15' were 2.43 and 1.10 cm respectively, whereas the computed displacement at those corresponding points after excavating phase II were
6.6 Brittle Damage Model for Crack-Jointed Rock Mass
461
2.70 and 1.30 cm respectively. Fig.6-44 shows the comparison between the computed and measured in-situ displacement of the four key points on the slope profile. The in-situ monitoring failed to measure the transient elastic deformation of the rock mass after excavation. Due to this reason, the measured value is somewhat smaller than that of the computed one. Nevertheless, the two results are generally coincident with each other. From the above it can be seen that the results of bolted damage fracture for jointed rock mass presented in [6-73, 6-81 ] are rational and reliable.
o Cd 2.8 ..... I': '0 2.4 0..
>-.
•
o
Computed Monitored
•
0
..I<: 2.0 ..... 0 i::0 1.6
S 0 <.)
1.2
Cd
P.. 0.8 ;.a'" 0.4 0
1769
1515
1755
1519
Fig. 6-44 Comparison of displacements computed with monitored for some key points of slope for profile 15- 15' Variation Rule of Stress Field: Table.6-4 shows the variation of principal stress of a partial element on the excavated boundary of profile 15- 15'. Results in Table.6-4 indicate that after excavation the slope, sidewall and dividing barrier as well as the rock mass around the excavated slope display stress relaxation, and the stress concentration (maximum principal stress 0"3) takes place at the corner tip on the gate chamber floor with a maximum concentrated stress of - 19.03 MPa. After bolts are installed, the stress state of the rock mass is improved effectively. For example, the stress relaxation in the rock mass slope, sidewall of the gate chamber and barrier are decreased , and the stress concentration at the gate chamber corners is eased up and the stress distribution in the rock mass tends to be uniform. All this shows that after the bolts and surrounding rock mass are cemented together to form a unified body, the partial loading which was originally born by the rock mass is transmitted to the bolts, thus the bearing capacity of the surrounding rock mass increases. Distribution Rule of Plastic and Damage Evolution Zone: Largescale plastic zones occur in the areas of rock mass slopes, gate chamber side
462
6 Brittle Damage Mechanics of Rock Mass
Table 6-4 Variation of principal stress of partial boundary elements of profile 15- 15' after excavation phase V (stress unit : MPa) . Location Element Initial Stress 3D Brittle Elasto- 3D Brittle ElastoNo plastic plastic Damage Fracture Damage Fracture Computation Computation (with (without Bolts) Bolts) 0'1
Left slope
0'2
0'3
0'1
0'2
0'3
0'1
0'2
0'3
697 620 538
2.39 5.70 6.74 2.74 5.83 6.88 2.84 5.87 6.92
1.34 4.49 5.62 1.03 3.86 5.22 0.11 1.85 3.81
1.43 5.01 6.02 1.13 5.26 5.87 0.27 1.68 4.68
463 Left 302 gate chamber bottom 305 Dividing 454 barrier 457 Right 310 gate chamber bottom 314 Right 449 side wall 553 Right slope 630 730
3.30 6.04 7.09 4.14 6.36 7.41
0.38 1.36 4.50 3.03 8.66 19.03
0.41 2.11 5.18 2.99 7.65 17.00
4.37 6.45 7.50 3.73 6.20 7.25
2.11 6.86 13.62 0.19 1.85 4.91
1.93 6.43 12.67 0.68 1.33 5.14
3.27 6.03 7.08 4.14 6.36 7.41
0.20 1.92 4.82 2.26 7.23 14.40
0.35 2.31 5.47 2.21 7.00 12.40
4.17 6.37 7.42 3.48 6.11 7.16
2.55 7.34 16.79 0.31 0.82 4.40
2.09 6.59 14.00 0.34 1.78 4.46
2.91 5.90 6.94 2.99 5.93 6.97 2.44 5.72 6.76
0.07 1.25 3.54 1.25 4.93 5.74 0.68 2.99 5.67
0.19 0.86 4.19 1.27 5.58 6.45 0.70 2.67 5.72
Left side wall
Te nsile stress is positive and compressive stress is negat ive .
walls, middle dividing barrier and gate chamber floor. However, if the rock mass is reinforced with bolts, the plastic zones will be decreased by about 35%. In addition, large scale damage fracture zones take place in the area of rock mass slopes, gate chamber side walls and middle barrier because of the development of joints. If the rock mass is bolted, the damage fracture zone will be decreased by about 17%. These results show that the joint affects of bolts and rock mass can increase the friction and the toughness against fracture of the rock mass and strengthen the ability of shearing-resistance and fractureresistance in the rock mass. Thus the scope of plastic and damage fracture evolution zones in the rock mass are decreased.
References
463
References [6-1] Chaboche J .L. , Lesne P .M. , Maire J .F., Continuum damage mechanics, anisotropy and damage deactivation for brittle materials like concrete a nd ceramic composites. Int . J . Dam. Mech ., 4(1), 5-22 (1995) . [6-2] Mura T., In: Nijhoff M. (ed .) Micromechanics of Defects in Solids (2 n d Ed.) . Martinus Nijhoff Publishers, The Hague, Netherlands (1982) . [6-3] Kunin LA ., Elastic media with microstructure I: Two-dimensional models . Springer, Berlin (1983). [6-4] Kreher W ., Pompe W ., Internal Stresses in Heterogeneous Solids. Akademie Verlag, Berlin, (1989) . [6-5] Nemat-Nasser S., Horii M. , Elastic solids with microdefects. In: Weng G.J. and Taya M . (eds.) Micromechanics and Inhomogeneity: The Toshio Mura Anniversary Volume. Springer , New York, pp.297-320 (1990) . [6-6] Krajcinovic D ., Sumarac D. , A meso-mechanical model for brittle deformation processes. J . Appl. Mech., 56, 51-56 (1989) . [6-7] Krajcinovic D., Dragoslav S., Kaushik M., Elastic parameters of brittle, elastic solids containing slits: Critical state. Int . J. Dam. Mech ., 1(4), 386-402 (1992). [6-8] Chow C .L., Yang F ., A simple model for brittle composite lamina with damage . J . Reinf. Plast . Compos., 11(3) , 222-242 (1992) . [6-9] Chow C .L. , Yang F. , On one-parameter description of damage state for a brittle material. Eng. Fract. Mech ., 40, 335-348 (1991) . [6-10] Tsai S.W ., Hahn H. T ., Introduction to composite materials. Technomic Publishing, Lancaster , PA (1980). [6-11] Chow C .L., Yang F., Asundi A., A method of nonlinear damage analysis for anisotropic materials and its application to thin composite laminates. Int. J. Dam. Mech ., 1(3), 347-366, (1992). [6-12] Yazdani S., Karnawat S., Mode I damage modeling in brittle preloading. Int . J. Dam. Mech., 6(2), 153-165 (1997) . [6-13] Sadowski T ., Mechanical response of semi-brittle ceramics subjected to tension-compression state: Part 1. theoretical modeling. Int . J. Dam. Mech., 3(2), 212-233 (1994) . [6-14] Stoimirovic A., Krajcinovic D., Sadowski T. , Constitutive model for polycrystalline mgo ceramics . In : Stokes V. and Krajcinovic D. (eds.) Constitutive Modeling for Nontraditional Materials, ASME, AMD, 85, 175-184 (1987) . [6-15] Krajcinovic D., Stoimirovic A., Deformation process in semi-brittle polycrystalline ceramics. Int . J . Fract., 42(1), 73-86 (1990) . [6-16] Davidge W ., Mechanical Behaviour of Ceramics. Cambridge University Press, Cambridge, UK, (1979). [6-17] Stokes R .J ., Microscopic aspects of fracture in ceramics. In: Liebovitz H . (ed.) Fracture. Academic Press , New York, 7, 157-241 (1972) . [6-18] Papadopoulos G.A., Kytopoulos V. N., Sadowski T. , Experimental study of fracture process in MgO polycrystalline ceramics. In: 4th International Symposium on Brittle Matrix Composites, Warsaw (1994) .
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6 Brittle Damage Mechanics of Rock Mass
[6-19] Sadowski T ., Mechanical response of semi-bri ttle ceramics subjected to tension-compression stat e: Part II. description of deformation process. Int. J . Dam. Mech ., 4(4), 293-318 (1995). [6-20] Kachanov M., Continuum model of medium with cracks. ASCE J . Eng. Mech . Div., 106(EM5) , 1039-1051 (1980). [6-21] Kachanov M ., Elastic solids with many cracks and related problems. In: Hu tchingson J .W . and Wu T .Y . (eds.) Adva nces in Applied Mechanics. Academic Press, New York, 30, 259-445 (1993). [6-22] Horii H., Nemat-Nasser S. , Overall moduli of solids with microcracks: Load induced anisotropy. J . Mech . Phys . Solids, 3(2), 155-171 (1983) . [6-23] Lemaitre J ., A Course on Damage Mechanics. Springer, Berlin Heideberg New York (1992). [6-24] Chow C .L., Wang J ., An anisotropic t heory of continuum damage mechanics for ductile fracture. Eng. Fract. Mech. , 27(5) , 547-558 (1987). [6-25] Hoenig A., Elastic moduli of a non-randomly cracked body. Int . J . Solids Struct., 15, 137-154 (1979) . [6-26] Ju J.W., Isotropic and anisotropic damage variables in continuum damage mechanics. J . Eng. Mech ., 116(12), 2764-2770 (1990). [6-27] Chaboche J .L. , Damage induced anistropy : On the difficulties associated with the active/passive unilateral condition. Int . J. Dam. Mech., 1(2) , 148-171 (1992). [6-28] Krajcinovic D. , Fonseka G .U ., The continuous damage theory of brittle materials: Parts I and II. ASME J. App!. Mech ., 48, 809-824 (1981) . [6-29] Ramtani S., Contribution a la Modelisation du Comportement Multiaxial du Beton Endommage Avec Description du Caractere Unilateral. Ph.D. Thesis, University Paris VI (1990) . [6-30] Ju J .W. , On energy-based coupled elasto-plastic damage theories: Constitutive modeling and computational aspects. Int. J . Solids Struct. , 25(7), 803-833 (1989) . [6-31] Chaboche J.L ., Development of continuum da mage mechanics for elastic solids sustaining anisotropic and unilateral damage. Int . J . Dam. Mech ., 2(4) , 311-329 (1993). [6-32] Ladaveze P., On an anisotropic damage t heory fa ilure criteria of structural media. In: CNRS Int. Colloquium N'351, Villard-de-Lans, Boehler ed. Balkema, Rotterdam (1993). [6-33] Allix 0 ., Ladaveze P ., Ie Dantec E. , et al., Damage mechanics for composite laminat es under complex loading. In: Proceedings of the IUTAM Symposium , Yielding, Damage and Failure of Anisotropic Solids, EGF5 . Mechanical Engineering Publications, London, pp.551-569 (1990) . [6-34] Sumarac D., Krajcinovic D. , Mallick K ., Elastic parameters of brittle, elastic solids containing slits: Mean field theory. Int . J . Dam. Mech., 1(3) , 320-348 (1992) . [6-35] Krajcinovic D ., Sumarac D. , Mallick K ., Elastic parameters of brittle, elastic solids containing slits: Critical state. Int . J . Dam. Mech ., 1(4) ,386-403 (1992) . [6-36] Ma S.K ., Modern theory of critical phenomena. W . A. Be nj a min, PA(1976) . [6-37] Cleary M.P ., Chen I.W. , Lee S.M ., Self-consistent techniques tor heterogeneous media. ASCE J . Eng. Mech . Div ., 106(5) , 861-887 (1980) . [6-38] Kunin LA ., Elastic Media with Microstructure II: T hree-Dimensional Models . Springer , Berlin (1983). [6-39] Krajcinovic D ., Damage mechanics. Mech. Mater. , 8, 117-197 (1989) .
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[6-40] Murakami Y ., Stress Intensity Factors Handbook. Pergamon Press, New York (1987). [6-41] Rice J.R., Continuum mechanics and thermodynamics of plasticity in relation to micro-scale deformation mechanisms. In : Argon A.S. (ed .) Constitutive Equations in Plasticity. The MIT Press, Cambridge, MA, pp.23-79 (1975) . [6-42] Sih G .C., Paris P.C ., Irwin G .R., On cracks in rectilinearly anisotropic bodies. Int . J . Fract. Mech., 1(3) , 189-203 (1965) . [6-43] Lekhnitskii S.G. , Theory of Elasticity of an Anisotropic Body. Mir Publishers, Moscow (1981) . [6-44] Sumarac D., Krajcinovic D ., A self-consistent model for micro-crack weakened solids. Mech . Mater., 6, 39-52 (1987) . [6-45] Budiansky B. , O 'Connell R.J. , Elastic moduli of a cracked solid. Int. J . Solids Struct., 12, 81-97 (1976) . [6-46] Laws N., Brockenbrough J .R., The effect of micro-crack systems on the loss of stiffness of brittle solids. Int . J . Solids Struct. , 23(9), 1247-1268 (1987). [6-47] Englman R. , Jaeger Z., Levi A., Percolation theoretical treatment of twodimensional fragmentation in solids. Phil. Mag. B, 50(2) , 307-315 (1984). [6-48] Grimmett J ., Percolation. Springer , New York (1989). [6-49] Stauffer D ., Aharony A., Introduction to Percolation Theory. Taylor and Francis, London, UK (1985). [6-50] Sornette D. , Critical transport and failure in continuum crack percolation. J . Phys. France, 49, 1365-1377 (1988) . [6-51] Kinzel W ., Directed percolation. In: Annals of the Israel Physics Society, 5, 425-445 (1983). [6-52] Balberg 1. , Anderson C .H ., Alexander S., et ai. , Excluded volume and its relation to the onset of percolation. Phys. Rev. B, 30, 3933-3943 (1984) . [6-53] Pike G .E., Seager C .H. , Percolation and conductivity: A computer study. 1. Phys. Rev . B , 10(4) , 1421-1434 (1974). [6-54] Robinson P.C ., Connectivity of fracture systems-a percolation theory approach. J . Phys. A: Math. Gen. , 16, 605-614 (1983). [6-55] Robinson P.C ., Numerical calculations of critical densities for lines and planes. J . Phys. A: Math . Gen ., 17,2823-2830 (1984) . [6-56] Balberg 1. , Universal percolation-threshold limits in the continuum. Phys. Rev. B, 31(6), 4053-4055 (1985) . [6-57] Kachanov L., Introduction to Continuum Damage Mechanics. Martinus Nijhoff Publishers, Hague, The Netherlands (1986). [6-58] Dyskin A.V ., On the calculation of the effective deformation characteristics of a material with cracks. Izv AN SSSR, Mekhamka Tverdogo Tela, 20, 130-135 (1985). [6-59] Horii H., Sahasakmontri K. , Mechanical properties of cracked solids . validity of the self-consistent method . In: Weng G .J. and Taya M . (eds.) Micromechanics and Inhomogeneity: The Toshio Mura Anniversary Volume. Springer , New York, pp.137-159 (1990) . [6-60] Delameter W .R., Herrmann G ., Barnett D.M., Weakening of an elastic solid by a rectangular array of cracks. J . Appl. Mech ., 42 , 74-80 (1975). [6-61] Delameter W .R. , Herrmann G ., Barnett D .M. , Erratum on weakening of an elastic solid by a rectangular array of cracks. J . App!. Mech., 44, 190-199 (1977) . [6-62] Zhang W.H. , Damage mechanism of failure localisation in coal seams during coal/gas outbursts. J . Geotech. Eng., 21(6), 731-736 , in Chinese (1999) .
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6 Brittle Damage Mechanics of Rock Mass
[6-63] Zhang W .H., Jin Y ., Qiu Z.H., Studies for modelling of the seepage due to multi phase fluid in crack-damaged rock mass. In: Proceedings of the 2001 ISRM International Sympoaium, 2nd Asian Rock Mechanics Symposium , pp .315-319 (2001) . [6-64] Valliappan S., Zhang W .H., Numerical modelling of methane gas migration in dry coal seams. Int . J . Numer . Anal. Methods Geomech ., 20(8) , 571-593 (1998) . [6-65] Valliappan S., Zhang W .H., Role of gas energy during coal outbursts. Int. J . Numer . Methords Eng., 44(7), 875-895 (1999) . [6-66] Valliappan S., Zhang W .H., Computational mechanics applied to gas flow problems. In : Proceedings of the 3 rd APCOM , Korea. Techno Press, Korea, pp .27-38 (1996) . [6-67] Cai M .F ., Rock Mechanics and Engineering. Science Press, Beijing, in Chinese (2002) . [6-68] Cundall P.A ., Measurement and Analysis of Accelerations in Rock Slopes. Ph .D . Thesis, Imperial College, London , UK (1971) . [6-69] Shi G .H., Discontinuous Deformation Analysis: A New Numerical Model for the Static and Dynamics of Block Systems. Ph .D . Thesis, Department of Civil Engineering, University of California, Berkeley, USA (1988) . [6-70] Yang Y. , A Fracture Damage Model for Jointed Rock Mass and its Application to the Rock Engineering. Ph.D. Thesis, Tsinghua University, Beijing, in Chinese (1990) . [6-71] Li X ., Zhu W ., The damage fracture analysis of jointed rock mass and its application in engineering. Eng. Fract. Mech ., 43(2) , 165-170 (1992) . [6-72] Zhu W ., Li S., Qiu X ., et at. , Model of damage-fracture and damage-rheology of jointed rock mass and its engineering application . In: Proceedings of 36 th US Rock Mechanics Symposium , Columbia University, New York, USA (1997) . [6-73] Zhu W .S., Zhang Q .Y ., Li S.C ., et at., Brittle elasto-plastic damage constitutive model for jointed rock masses and computation concerning boltreinforcement . Int . J . Dam. Mech ., 12(1) , 65-84 (2003) . [6-74] Lajtai E.Z ., A theoretical and experimental evaluation of the Griffith theory of brittle fracture . Tectonophysics, 11(2) , 129-156 (1971) . [6-75] Nemat-Nasser S., Horii H., Rock failure in compression. Int J . Eng. Sic., 22(8-10) , 999-1101 (1984) . [6-76] Nemat-Nasser S. , Obata M ., A micro-crack model of dilatancy in brittle materials. ASME Trans. J . Appl. Mech ., 55(3) , 24-35 (1988) . [6-77] Reyes 0 ., Einstein H ., Failure mechanism of fractured rock: A fracture coalescence model. In: Proceedings of the 7th International Congress on Rock Mechanics, Aachen , Deutschland , 2, pp.333-340 (1991) . [6-78] Germanovich L.N., Mechanics of 3-D crack growth under compressive loading. In : Hassani A . and Mitri (eds.) Rock Mechanics. Balkema Press, Rotterdam , pp .1151-1160 (1996) . [6-79] Zhu W ., Chen W ., Shen J ., Simulation experiment and fracture mechanism study on propagation of echleon pattern cracks. Acta Mech. Sol. Sin., 19(4) , 355-360 (1998) . [6-80] XU Q .N., Zhu W .S., The mechanics modeling of multi-cracked rock mass subjiected by pressure-shear stress: Constitutive equations. Chin. J . Geomech. , 14(4) , 1-15, in Chinese (1993) . [6-81] Zhu W ., Zhang Y ., Effects of reinforcing the high jointed slopes of Three Gorges flight lock. Rock Mech . Rock Eng., 31(1) , 63-77 (1998) .
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[6-82] Kunin LA ., Elastic Media with Microstructure III. Springer, Berlin Heidelberg New York Tokyo (1983). [6-83] Kemeny J ., Cook N.C. , Effective moduli, non-linear deformation and strength of a cracked elastic solid . Int . J . Rock Mech. Sci. Ceomech. Abstr. , 23(2) , 107-118 (1986). [6-84] China Aviation Research Institute, Handbook of Stress Density Factors. Scientific Press, Beijing, in Chinese (1993) . [6-85] Ashby M.F ., Hallam S.D., The failure of brittle solids containing small cracks under compressive stress states. Acta Metall. , 34(3), 497-510 (1986).
7 Anisotropic Elasto-plastic Damage Mechanics
7.1 Introduction In this chapter, special aspects of Anisotropic E lasto-plastic Damage Mechanics (AEPDM) theory are considered, related to the thermodynamic frameworks by which the behavior of anisotropic elasto-plastic damage of anisotropic materials can be postulated, based on the damaged medium as a global continuum. The basic framework of CDM is recalled by the effective concepts introducing coupling between damage and elasto-plastic behavior in the nature of anisotropy. Particular attention is paid to problems related to the anisotropic plastic yield criterion of anisotropic damaged materials and an induced anisotropic accumulative plastic hardening model. Coupling among the damage and the plasticity and the accumulative hardening falls (befalls) into the anisotropic space. The materials concerned are considered as the initial nature anisotropy or induced anisotropy due to damage and anisotropic fibred composite materials. Some specific models are developed taking into consideration an unsymmetrized anisotropic damage tensor for initially anisotropic materials. Material anisotropy is one of the fundamental properties to be taken into account in the analysis of a number of practical problems, especially in geotechnical engineering. Sidorrof [7-1] first differentiated between inherent anisotropy and damaged (induced) anisotropy. In order to discuss the anisotropy of materials in general, we may have to take into account the following four sources of anisotropy, (1) (2) (3) (4)
Anisotropic Anisotropic Anisotropic Anisotropic
elastic behaviour plastic behaviour hardening behaviour damage behaviour
There are certain important and striking phenomena which cannot be described by the theory of isotropic damage discussed in Chapter 3 and 4. The
W. Zhang et al., Continuum Damage Mechanics and Numerical Applications © Zhejiang University Press, Hangzhou and Springer-Verlag Berlin Heidelberg 2010
470
7 Anisotropic Elasto-plastic Damage Mechanics
assumption that the material undergoes isotropic damage is an approximation that may not be fully valid as the deformation continues. The individual crystal grains are elongated in the direction of the greatest strain and micro-cracks (damage) appear. It is a consequence of the glide process that a single crystal slides and rotates during the straining so that it approaches an orientation characteristic of the particular strain-path. If the orientation of the individual crystals is not randomly distributed, the yield stress and the macroscopic stress-strain relations vary with direction. Great variations may be obtained by a critical sequence of mechanical and heat treatments, which produces a final cracking of the crystals lattice approaching that of damage. Elasto-plastic deformations in engineering materials often induce internal damage of materials. This internal damage usually occurs by the nucleation and growth of various microscopic defects produced by the micro plastic deformation and the micro-structural variation. Such elasto-plastic damage, therefore, not only has significant influence on the mechanical properties of materials but also causes material deterioration , such as reduction of ductility, rigidity, the strength limit and strain hardening etc. Elasto-plastic damage has been the subject of a number of works from a metallurgical and continuum mechanics points of view [7-2"-'10]. Elasto-plastic damage not only has salient anisotropy like creep damage, but also has a much more complicated microscopic mechanism than creep damage. This mechanism depends strongly on the orientation of the strain variation. Thus, unlike in the case of creep damage, the systematic modeling of anisotropic elasto-plastic damage from a continuum mechanics point of view is rather rare, and no general anisotropic damage theory capable of describing the coupled effects of plasticity with anisotropic hardening and anisotropic kinetic damage has been developed so far. This chapter is concerned with the formulation of coupled phenomena of anisotropic plasticity and anisotropic kinetic damage in anisotropic hardening materials by describing the damage state in terms of continuum damage mechanics based on thermodynamic principles. The evolution of anisotropic plastic flow, damage growth and accumulative hardening and constitutive equations are developed systematically.
7.2 Failure Models of Anisotropic Damaged Materials 7.2.1 Characteristic of Anisotropic Failure In Chapter 4, the failure models of isotropic damaged materials were presented and discussed. The concept of anisotropic damage mechanics based on the principles of thermodynamics were discussed in Chapter 5. From those discussions, it is clear that the failure of anisotropic damaged materials will depend on the anisotropic strength characteristics of materials.
7.2 Failure Models of Anisotropic Damaged Materials
471
Even though the process of failure starts from micro-defects and ends up with damage in a macro-sense for both isotropic and anisotropic materials, the definition of failure criteria postulating these damage characteristics will be different due to the strength variations in the different directions of anisotropy. Unfortunately, some investigators still adopt the isotropic criterion even for simple failure theory such as the maximum stress theory. It should be noted that such an assumption will yield an erroneous result. For example, if one of the principal stresses (in a two-dimensional case) exceeds the isotropic strength of the mat erial, failure will take place. However, in an anisotropic case, the directions of principal stress may not coincide with the directions of principal strength. Hence, when the principal stresses are transformed to the stresses along the direction of principal strength, it may be possible that these stresses are within the allowable strength. Therefore, it is essential that any failure criterion proposed should take into account the magnitude of stress as well as the direction associated with it. A number of failure models has been proposed in the past, only important and useful models will be discussed in the following sections. For simplifyingin the plane stress state, generally there are 5 basic strength parameters needed , as shown in Fig.7-1.
I
X,
failure :/ I O:'=;22,--_F_2:!.'lmmo~rmtall/Compress~on j~/i--O:-'2:!.2-_F~2C~:~/ Tension failure : Tension ..,..,"""m"""......~ =F TensionJailure : a"
X,
L __
0'11
-a3~~~~ a3: 1~1~
a" or
X,
l,
a" or
-iill~lruill~~~a~ , ~~;r;:;J;;;.:l Compression fai lure:
Compression a" . (T"
(T"
.
TenSIOn or compressIOn
Oj I= F l c
Fig. 7-1 Illustration of basic anisotropic strength presented in the principal anisotropic system
(1) Flt -
(2) F2t (3) F 1c -
longitudinal tension strength; transverse tension strength; longitudinal pressure strength;
472
7 Anisotropic Elasto-plastic Damage Mechanics
(4) F2c (5) F 12 -
transverse pressure strength; longitudinal-transverse shear strength.
7.2.2 Model for Modified Hill's Criterion Hill [7-11] extended the von Mises yield criterion of isotropic material into an anisotropic case (actually orthotropy). In the three dimensional case, t his model has the form of:
Kl(all - a22)2 + K2(a22 - a33 ) 2+ K3(a33- all)2 + K4a~3+ K5a~1 + K6ai2
=
1
(7-1) where K 1, K 2,... ,K6 are anisotropic material parameters related to anisotropic strength properties, which can be determined by simple tests along principal anisotropic directions [7-11]. When 6K 1 = 6K2 = 6K3 = K4 = K 5 = K6 = K, Eq.(7-1) becomes the general von Mises criterion for isotropic material. In order to find t he relationship between coefficients K I , K 2,. .. ,K6 and basic strength properties F I , F 2, F3, F 23 , F 31 , F 12 , some simple failure tests on two dimensional anisotropic specimens under uniaxial and pure shear loads can be carried out, which may result in the following:
+ K3)F{ = 1 only a11 (K2 + KI)Fi = 1 only a22 (K3 + K 2)Fi = 1 only a33 (KI
-=1=
0
-=1=
0
-=1=
0
-=1=
0
K 5Fil = 1 only
a 31 -=1=
0
K6F{2 = 1 only
a I2 -=1=
0
K 4Fi3 = 1 only a23
(7-2)
Solving Eq.(7-2) , parameters K 1, K 2, ... , K6 can be determined as 111
2Kl =
-
+-
- -
2Kl =
-
+-
- -
2Kl =
-
+-
- -
K4 =
Fi Fi Fi 111 Fi Fi Fi 111
(7-3)
Fi Fi Fi 111 - 2 , K5 = - 2 , K6 = - 2 F 23 F3I FI2
In the case of damaged material, the Cauchy stress tensor in Eq.(7-1) must be replaced by the effective stress tensor. Using the matrix expression, it gives
7.2 Failure Models of Anisotropic Damaged Materials
{O'* }T[KJ]{O'* } = 1
473 (7-4)
where {O'*} has been defined in Eqs.(5-21) and (5-28). The matrix [KJ ] in Eq.(7-4) can be defined as an anisotropic failure parameter matrix, which has the form of (7-5a) where
(7-5b)
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
K6 -
K4
-
[K ]22 =
K4
2
0
-
2
0
K5
-
2 0 0
K5
-
2
(7-5c)
K6
-
2
0 2 In practical analysis, the constitutive relation of damaged material is always expressed by Cauchy stress and strain (see Eqs.(3-9) and (3-18) in Chapter 3 and Eqs.(5-108) and (5-260) in Chapter 5) , Eq.(7-4) should be transformed into Cauchy stress space. Substituting Eq.(5-108) with Eq.(5-112) into Eq.(7-4), it gives (7-6) where (7-7)
the matrix [tli] has been defined by Eqs.(5-22) and (5-114) and the matrix [Pi] can be defined as t he t hree dimensional strength property matrix of anisotropic damaged material, in which elements are determined by
474
7 Anisotropic Elasto-plastic Damage Mechanics K1 + K3
1/;r - K1
[Pll =
- K1
- K3
--
--
1/;11/;2
1/;11/;3 - K2
0
0
0
0
0
0
0
0
0 0
-1/;11/;2
K1 + K2
1/;§
-1/;21/;3
- K 3
- K2
K 3+ K 2
1/;11/;3
1/;21/;3
1/;~
0
0
0
--
0
0
0
0
0
-1/;11/;3
0
0
0
0
0
0
--
(7-8)
K4
1/;31/;2
K5
K6
1/;21/;1
where 1/;i = 1 - Di (i = 1,2,3); K i (i = 1,2 ... 6) have been determined in Eq.(7-3). In an arbitrary coordinate system, the modified Hill's model has the form of (7-9a) (7-9b) where {O"} and [To- l have been defined by Eqs.(5-25c) and (5-29b). In the two dimensional plane stress case, assuming 0"33 = 0"23 = and the plane of X1 - X3 is an isotropic plane, it can be said that
0"31
=0
From Eqs.(7-6) and (7-3), we have
0"110"22 -,--------:~"------"-"----=-____:_::'"
(1 - D1)(1 - D2)Fl
+ (1 -
0"§2
D2)2 Fi
+ (1 -
O"r2 Dd(l - D2)F12
=
1
(7-10) It is convenient to rewrite Eq.(7-1O) in the form of matrix expressed in Eq.(7-
6)
[Pll =
1
- 1
Fl1/;r - 1
2 Fl1/;l 1/;2 1
2Fl1/;11/;2
Fi1/;§
0
0
In the case of plane strain, since
0"33
0 0
(7-11a)
1
F121/;11/;2
i=- 0, the matrix
[Pll
is
7.2 Failure Models of Anisotropic Damaged Materials 1
- 1
1
F 12'I/J21
2F{'l/Jl'I/J2
2F{'l/Jl'I/J2 - 2F{ + F? 2F{'l/Jl'I/J2
- 1
[Pi] =
1
p,2'I/J2 2F{'l/Jl'I/J2 2 2 1 - 2F{ + F? 2F{'l/Jl'I/J2 2F{'l/Jl'I/J2 0
0
0 0 (7-11b)
1
0
F12'I/J22 0
475
1
F{2 'I/J1'I/J2
In an arbitrary coordinate system, similar to Eq.(7-9a ), we have (7-12) where the coordinate transformation m atrix [To- ] should correspond with the plane stress and strain respectively. It should be noted here that Hill's criterion can only be used in the case where the tensile strength as well as the compressive strength along the principal anisotropic directions are the same.
7.2.3 Model for Modified Hoffman's Criterion As mentioned above, Hill's model is only suitable in the case where the tensile strength is the same as the compressive strength along the principal anisotropic directions. Hoffman [7-12], in contrast to Hill, considered the difference in the tensile and compressive strengths and developed a criterion for the anisotropic case similar to von Mises as
K1(an - a22) 2 + K 2(a22 - a33 )2 + K 3(a33 - an)2 + K4a~3 + K5 a~1 + K6ai2 + K7an + K sa22 + K ga33 = 1 (7-13) where the nine parameters (Kl' K 2, .. . , Kg) have to be determined from nine independent tests: that is 3 uniaxial tensile tests, 3 uniaxial compressive tests and 3 shear tests. The relation between (Kl' K 2, . .. , Kg) and the nine basic anisotropic strength properties can be obtained from the above tests as
476
7 Anisotropic Elasto-plastic Damage Mechanics
+ K 3)Frt + K7Flt = 1 only 0"11 i- 0 and 0"11 (K1 + K 3)Frc + K7Fl c = 1 only 0"11 i- 0 and 0"11 (K2 + K 1)Fit + K sF2t = 1 only 0"22 i- 0 and 0"22 (K2 + KdFic + K sF2c = 1 only 0"22 i- 0 and 0"22 (K3 + K 2)Fit + KgF3t = 1 only 0"33 i- 0 and 0"33 (K3 + K 2)Fic + K gF3c = 1 only 0"33 i- 0 and 0"33 (K1
>0 <0 >0 <0 >0 <0
(7-14)
K4Fi3 = 1 only 0"23 i- 0
i- 0 0"12 i- 0
K5Fi1 = 1 only 0"31 K6Fr2 = 1 only
These nine parameters can be solved from Eq.(7-14) as 1 1 1 2K1 = - - + - - - - -
F3t F3c
Flt F1c
F2t F2c
1
1
F2t F2c
F3t F3c
Flt F1c
1
1
1
1 2K1 = - - + - - - - -
2Kl = - -
F3t F3c
+-- F F F F lt 1c
(715)
-
2t 2c
111
K 4 = p2 ' K 5 = 23
F2' K6 = 31
F2
12
1 1 1 1 K7 = - - Ks = - - Kg F lt F1c' F2t F2c'
=-
1
F3t
- -
1
F3c
In the damage case, the Cauchy stress tensor in Eq.(7-13) should be replaced by the effective stress t ensor and rewritten in the matrix form as
(7-16) where {K} can be defined as an ancillary vector of the anisotropic failure parameter, which has the following form -
{K} = {K7 , K s ,Kg, 0, 0, 0, 0, 0, o}
T
(7-17)
Using Eq.(5-21) , Eq.(7-16) can be expressed in the Cauchy stress space as (7-18) where the three dimensional strength property matrix of anisotropic damaged material [P;l has the same form as Eq.(7-8). However, the parameters K i (i = 1 to 9) should be determined by Eq.(7-15). The vector {J* } can be defined as an ancillary vector of the anisotropic strength property of damaged material, which has the form of (7-19)
7.2 Failure Models of Anisotropic Damaged Materials
477
In an arbitrary coordinate system, Eq.(7-18) becomes
(7-20a) (7-20b) (7-20c) and the coordinate transformation matrix [To- ] has been defined in Eq.(5-25c). In the two dimensional plane stress case, assuming the plane XI - X3 is isotropic
From Eq.(7-18), we have
{O'f [P;WT}
+ {]*} T {O'} = 1
(7-21)
where for the plane stress 1
- 1
Flt FIe 'ifJr - 1
2Flt FIe 'ifJI 'ifJ2 1
2Flt F Ie 'ifJI 'ifJ2
F2tF2e'ifJ§
o
o
o o
(7-22a)
1
{]*} = [tPF {K} = { Flt - FIe, F2t - F2e, 0 } 'ifJ IFltFIe 'ifJ2 F2t F2e
(7-22b)
for the plan strain 1
- 1
- 1
2Flt FIe 'ifJI 'ifJ2 2Flt FI e'ifJI 'ifJ2 - 1 1 F F 2Flt FIe 'ifJI 'ifJ2 F2tF2e'ifJ§ 2t 2e 'ifJI'ifJ2 1 FltFIe'ifJr - 1
[Pi] =
+ Flt FI e'ifJ I'ifJ2
0
0 (7-23a)
- 1
- 1
2Flt FIe 'ifJI 'ifJ2
F 2t F 2e 'ifJI'ifJ2 1 + F lt F Ie 'ifJI'ifJ2
F2tF2e'ifJ§
0
0
0
0
1 Ff2'ifJ1'ifJ2
1
478
7 Anisotropic Elasto-plastic Damage Mechanics
{j* } = {Flt - FI e F2t - F2e F2t - F2e 0 O}T 'l/JI FltFle' 'l/J2 F2t F2e ' 'l/J2F2tF2e' ,
(7-23b)
or directly expressed as 0" 11 0" 22
(1 - SlI)(l - Sl2)Flt F Ie
+
O"r2 (1 - Sld(l - Sl2)F12
+
+ (1 -
F It - F Ie 0"2 (1 - SlI)FltFIe 11
+
0"~2 Sl2)2 F2t F2e
F.2t - F.2e 0"2 - 1 (1 - Sl2)F2t F2e 11(7-24)
In an arbitrary coordinate system, using the matrix [
{O"} T [
+ {K{ [
1
(7-25)
Where [
[Kf ] =
- 1 1 0 FltFIe 2Flt F Ie - 1 1 0 2Flt F Ie F2t F2e 1 0 0 F12
0 0 0
(7-26a)
0
(7-26b) In the case of plane strain, the corresponding equation is
[K f ] =
- 1 - 1 1 2Flt F Ie 2Flt F Ie FltFIe - 1 - 1 1 1 - + 2F F 2Flt F Ie F2t F2e F2t F2e lt Ie - 1 - 1 1 1 - - + 2F F 2Flt F Ie F2t F2e F2t F2e lt Ie
0
0
0
0
0
0
0
0
0
0
0
0
1
F12 0
(7-27a)
0 1
F12
and { -} _ ]( -
- FI e F2t - F2e F2t - F2e {Flt , , , 0, 0 }T 'l/J IFltFle 'l/J2F2tF2e 'l/J2F2tF2e
(7-27b)
7.3 Influence of Anisotropic Orientation
479
The transformation matrix [
7.3 Influence of Anisotropic Orientation The anisotropic strength properties should be considered as a function of their orientation that is the greater the damage of anisotropy the more obvious is the influence of the orientation on the strength properties. In order to discuss the applicability of orientation properties on anisotropic failure, t he present analysis will be limited to a case of transversely isotropic plane stress. Thus, the orientation properties on anisotropic failure may be studied through tensile, compressive and pure shear tests carried out on the specimen in orientation system (XY) (as shown in Fig.7-2).
Tension failure: ~=Fxl
or
Compression fa ilure : o: =F c
Fig. 7-2 Illustration of a nisotropic failure presented for off-axis uniaxial and shear loading
7.3.1 Influence of Orientation on Hill's Model Fig.7-3 gives the illustration of a transversely isotropic specimen subjected a tensile load applied at angle with respect to the principal anisotropic axis
e
480
7 Anisotropic Elasto-plastic Damage Mechanics
Xl . The axial stress CJ yO long y direction can be transformed into the principal anisotropic system (Xl, X2) as {
CJ
I} {
CJ22 CJl2
2 cos } . 28g sm CJ yO - sin g cos g
=
(7-2 )
y
x Fig. 7-3 Illustration of anisotropic tensile on transverse isotropy for off-axis uniaxial loading Let Fo denote the limit value CJyo- the tensile strength of undamaged material under an off-axis uniaxial loading. Substituting Eq.(7-28) into Eq.(710) , we can observe the influence of orientation on the anisotropic failure for different anisotropic damage states.
]-2 1
Fe =
(1 1) cos 2gsin2g sin4g cos4g [ ------,;:2- + - 2 - 2 + 2 (1 - D 1 ) Fl Fl2 FI (1 - Dd(l - D2) (1 - D 2) F?
(7-29) Tsai and Hahn [7-13] discussed the influence of orientation of inherent anisotropy on the failure strength of undamaged fibre-glassjepoxy-resin specimens, which are made in a non-principal anisotropic system (XY) under an off-axis uniaxial loading as shown in Fig.7-3. The basic anisotropic strength properties of this material were previously obtained from tests conducted using the undamaged specimens under uniaxial loading (similar to Fig.7-1). These properties were obtained with respect to the principal direction. These basic strength properties were as FI = 1029 (MPa) , F2 = 27.4 (MPa) and Fl2 = 41.2 (MPa). In order to verify Hill's criterion, a comparison between experimental results (from [7-13]) and calculated results (from Eq.(7-29) substituting Dl = D2 = 0) is shown in Fig.7-4. Wherein, the anisotropic orien-
7.3 Influence of Anisotropic Orientation
481
tat ion is the angle between the loading direction and the anisotropic axis Xl of tested specimens. Fe is the failure stress of undamaged specimens under an off-axis uniaxial loading. As expected, in the case of 0°, the result gives Fe=o = Fl = 1029 (MPa) and in the case of 90°, it gives Fe=900 = F2 = 27.4 (MPa). The strength value Fe along non-principal directions varies significantly with the orientation of inherent anisotropy. F ,=1 029 MPa F,=27. 1 MPa FI2=4 1.2 MPa
• Experinetal re sulla rrom[200)
-------------------- -----------~-------~------- ~ ------
, , , ,, ,, ,, _____ J _______ L _______ L _____ _ , ,
------~-------~------- ~ ------
-----~-------~-------~------
,
------1-
------ ~'Hill's -/model ,
10 '
,
======~= == ==== ~======= ______
oO'
~
_______ L _ _ _ _ _ _ _ L _____ _
45 '
90'
Fig. 7-4 Illustration of orientation of inherent anisotropy on failure strengths of a fiber / glass for off-axis uniaxial tensile loading Eq.(7-29) can be used to discuss the influence of the anisotropic damage state on the failure strength for the modified Hill's criterion. Fig.7-5 based on Eq.(7-29) presents the tensile strength of anisotropic damaged material versus anisotropic orientations for different damage states. The basic strength properties are assumed to be the same as above (i. e. Fl = 1029 (MPa), F2 = 27.4 (MPa) and F12 = 41.2 (MPa)). It should be noted that this material has a strongly inherent anisotropy, such as Fd F2 = 37.5. Therefore, the anisotropic behavior of this material is mainly controlled by the inherent undamaged anisotropy. The influence of anisotropic damage is not significant in the damage case [h = 0 when the damage variable DI varies from 0.0 to 0.6, but is more significant in the damage case of Dl = 0 when the damage D2 varies from 0 to 0.6 (see Fig.7-5). The reason is that for this material the strength in direction X2 is much less when compared to that in Xl direction and hence the damage variable D2 has a strong influence on strength. Fig.7-6 illustrates the influence of anisotropic damage on the strength, in terms of the ratio of damaged and undamaged strength Fe / Fe. This will in fact reduce the influence of inherent anisotropy and will clearly show only the influence due to
482
7 Anisotropic Elasto-plastic Damage Mechanics 1000 .---- - - - - - - - - - - - ,
1000 , , - - - - - - - - - - - - ,
10
10
n ,=o OL-_ _ _ _ _ _ _ _ 45 o 90 ~
~
o
eo
(a)
45
eo
90
(b)
Fig. 7-5 Strength versus anisotropic orientation for different damage states
anisotropic damage. As expected, the damage state D2 = 0, Dl = 0.0 rv 0.6 has the maximum influence (reducing strength) in the direction e = 0° , and the influence decreases with the angle e increasing to 90°. However, the damage state Dl = 0, D2 = 0.0 rv 0.6 has the maximum influence (reducing strength) in the direction e = 90°, and the influence increases with the angle e varying from 90° to 0° . 1.0 . - - - - - - - - - - - - - - - ,
1.0 I----=====::;:;;~~
t,.,"
t,.,"
.~ 0.5
.~ 0 . 5
n ,= 0.2- 0.6 n ,= O
n ,= o
0 '-------'------' 45 o 90
°0~-----4~5~---~ 90
eo
eo
(a)
(b)
Fig. 7-6 Ratio of strength versus orientation of anisotropy
7.3 Influence of Anisotropic Orientation
483
7.3.2 Influence of Orientation on Hoffman's Model For Hoffman's model in the two-dimensional case, there are at least five basic anisotropic principal strength properties such as F lt , FIe, F2t , F2e , FI2 (see Fig.7-1). It should be noted that the anisotropic strength values in other orientations compared to the principal directions will be different and in fact there will be six strength parameters instead of the above five. In order to obtain these six strength parameters (Fxt , Fyt , Fi;;, Fx--;;, Fxe , Fye) it is necessary to conduct six tests - four normal tests (tension and compression) for each directions X , Y and two shear tests as shown in Fig.7-2. From Fig.7-2, the stresses in (X l, X2) system can be obtained by transforming the stresses in (XY) system as follows ,
(7-30)
Now , substituting the values from Eq.(7-30) into Eq.(7-24) successively, the stresses CJ x , CJ y, CJ xy can be obtained and they can be equated to the yield strength in the respective directions and for the type of loading such as tension or compression. Thus, we can obtain the following relationships
(7-31a) 2
I
'2
{ ~yt} = ±B y + (B~ + 4Ay) ,
ye
A
(7-31b)
2Ay
} = ±B xy { Fi;; Fxy A
'2
+ (Bxy + 4Axy ) 2Axy A
A
I
2 (7-31c)
where
(7-32a)
484
7 Anisotropic Elasto-plastic Damage Mechanics
(7-32b)
(7-32c) (7-32d)
(7-32e)
Bxy =
F
Ie
-F
It
(1 - [h)FltFIe
sin 28 +
F.
-F.
2e 2t sin 28 (1 - D2)F2tF2e
(7-32f)
Let us now take the same strength properties (FIt , F2t, ... , F12 ) as were illustrated in Hill's model and assume that these strengths vary for compression and tension. Fig.7-7 shows the variation of ratios of the tensile and compressive strength in the non-principal system for various ratios of the principal strength, at values of 8 = 0° , 15° , 30°, 45° , 60° , 70° and 90° . As mentioned before, since Fd F2 = 37.5, the anisotropy of this material is mainly controlled by inherent anisotropy of undamaged material. Thus, in the undamaged case, Fig.7-7 (a) and (b) illustrates the influence of inherent anisotropy and the ratio, 17F = F lt / FIe = F2t! F2e , between tensile and compressive strength defined in the principal system on the ratio of tensile and compressive strength defined in an arbitrary non-principal system in the undamaged case Dl = D2 = 0 respectively. It is interesting to note from Figs. 7-7 (a) and (b) that for all values of 17 F considered , the ratio of tensile and compressive strengths in the non-principal system reaches the peak value at the same orientation. This orientation angle appears to be 8 ~ 10° along X direction and 80° along Y direction. Actually, the orientation angle at the peak ratio is dependent upon the inherent anisotropy. This will be discussed later. Fig. 7-7 (c) presents the ratio of positive and negative shear strength versus the orientation of inherent anisotropy. As expected , the ratio of the shear strengths in the opposite direction of orientation have the same values at
7.3 Influence of Anisotropic Orientation
1.0 , . . - - - - - - - . . . ,
1.0 , . . . - - - - - - - - - , 71
Flo
485
F"
'=--r,: =-r,: ~0.5 t,
OL-_ _-:-'::c-_ _--::-' o 45 90 (a) (J .
o '-----__-"-----__--J o 45 90 (b)
OL--_ _-'---_ _-----'
o
(J .
45 (c) (J .
90
Fig. 7-7 R atio of tensile and compressive strengt h versus orientation of inherent anisotropy for Hoffman 's model in undamaged case
e = 0° and e = 90°, irrespective of the values of the ratio h F . Furt her, it can
be seen that the ratio F:jy/ Fxy has symmetric distribution. In order to illustrate the effect of the damage on the strength ratio , further discussion will be limited to the principal strength ratio of 7]F = 0.5. Fig.7-S shows the influence of anisotropic damage on the ratio of tensile and compressive strength and the ratio of shear strengths in the non-principal system. The curves in Fig.7-S (a),(b),(c) are plotted for damage case D2 = 0, Dl = 0 rv O.S, and a similar image for damage case Dl = 0, D2 = 0 rv O.S is omitted. 1.0
1.0 I
1.0
1
Q ,=O
71 ,= 2
71 '= 2
k,~
Q ,=O k.~
k,l';:;'0.5
.......
k,' 0.5
~
t, 0.5
Q ,= 0- 0.8
Q ,= 0- O.8 1 71 ,= 2
0
0
90
45 (a) B
0
0 0
45 (b)
90 (J
0
0
0
Q ,=O
45 (c) B
90 0
°
Fig. 7-8 R atio of tensile and compressive strength versus orientation of inherent a nisotropy for Hoffma n 's model in the damaged case [h = 0, Dl = rv 0.8
It can be noted from Fig.7-S(a) that the peak point of Fxt/Fxc was moved from e ;: : ; 10° towards the right , when damage Dl increases from 0 to O.S (Fig.7-S(a)) , whereas it should be moved towards the left when damage D2 increases from 0 to O.S. However, the peak point of Fyt/ Fyc was moved from e;::::; SO° towards the left when damage Dl increases from 0 to O.S (Fig.7-S(b)) , whereas it should be moved towards the right when D2 increases from 0 to
486
7 Anisotropic Elasto-plastic Damage Mechanics
0.8. The shear strength ratio F1;;/ Fx~ was decreased when 0 1 increases from (Fig.7-8(c)), whereas it increases when O 2 is increasing from 0 to 0.8. The influence of orientation of anisotropic damage on the ratio of tensile and compressive strengths and the ratio of shear strengths in the non-principal system can be observed by considering the tensile and compressive principal strengths to be equal as shown in Fig.7-9 and Fig.7-10. As expected, at = 45° the ratio is the smallest in the undamaged case. However, when the anisotropy is taken into account, the orientation angle at which the lowest value occurs is more than 45°, when 0 1 increases from 0 to 0.8 (Fig.7-9(b)), whereas it is less than 45° , when O 2 increases from 0 to 0.8 (Fig.7-9 (c)). From Fig.7-10, it can be seen that if considering F1 = F2 , the shear strength F1;; is equal to Fx~ in the undamaged case. However, later the ratio F1;;/ Fx~ was decreased
o to 0.8
e
1.0 r-----------, Q ,= Q ,=O
1.0 .------------,
7] F= +
F,,=F,,= 105 MPa 1
1
1
1
F,,=F,,=105 MPa
1
77 F=T ' 3'4 'S ' IO
7] 1'=+
Q ,=O
F ,,=F,,= IOS MPa
Q ,=0- 0.8, ~. Q ,=0- 0.8 / ~ r;.- 0.5~~ I
90
45 (a) 8 °
1.0 .------------,
Q ,=O
o'------'-----' o 90 45
00'--------'------'
4S
90
(c) 8 °
(b) 8 °
Fig. 7-9 Ratio of tensile and compressive strength versus orientation of anisotropy for Hoffman's model due to anisotropic damaged 1.0.--------------,
7] F=
i
1.0 . - - - - - - - - - - - - - - ,
Q ,=O
'IF=+
Q ,=O
Q ,=0.2- 0.8
~
~
0.5
F ,,=F ,,= 105 MPa
0 0
45 (a) 0
F ,,=F,,= 105 MPa
90 0
0
0
45 (b) 0
90 0
Fig. 7-10 Ratio of shear versus orientation of anisotropy for Hoffman's model due to anisotropic damaged
7.4 Anisotropic Damage Strain Energy Release Rate
487
by less than 1, when D1 increases from 0 to 0.8, whereas it increases to be greater than 1 when D2 is increased from 0 to 0.8.
7.4 Anisotropic Damage Strain Energy Release Rate The internal state variables {Y} defined as the anisotropic damage strain energy release rate vector, which was defined in many places previously, has an important role in the study of damage growth. From the definition of Eq. (586) and using Eq.(5-96), the vector of damaged strain energy release rate for the anisotropic damage state can be represented as
{Y} = aW; ({o-},{D})
(7-33)
a{D}
It gives an expression similar to Eq.(5-97) as
(7-34) The components of {Y} the global co-ordinate system (XYZ) are expressed by Eq.(5-98) as 1
T
a[lY ]
TIT
t
r
Ta [lY aD
Yi = - 2{c} [T(T ] aD [T(T ] { c} or Yi = 2{0"} [T(T ]
1
[T(T]{O"}
t
(7-35) where the symbols of the first order tensor (vector) have been used for stress and strain. Multiplying Eq.(7-34) by (l - Di) and summing up with subscript i, it can be obtained that
(7-36) For the isotropic damage state, the formulation corresponding to Eq.(7-36) is (7-37a) or
Y = _ 2 II; ({o},D) 1- D
(7-37b)
The dimension of Yi is scalar, the same as that of the energy dimension, which is a non-negative quantity. Therefore, as mentioned in Eq.(5-99), it is useful to define the total damaged strain energy release rate for anisotropic
488
7 Anisotropic Elasto-plastic Damage Mechanics
damaged material by summing up three principal damaged strain energy release rates as (7-38) and the value of the total damaged strain energy release rate can be evaluated as
y=
~{a}T [~a[b*
r1]
aD
~
2
i=1
Y= ~{ee }T [~a[b*
{o-} or
r1]
aD
~
2
t
i=1
{ee l
t
(7-39) The total damaged strain energy release rate of anisotropic damaged material can be directly calculated as (7-40) where
[d*] =
3
L i=1
di1 di2 di3 0 di1 d22 d23 0 d31 d32 d33 0 0 0 0 923 0 0 0 0 0 0 0 0
--1
a[D*]
aDi
d*. = tJ
2
(1 - Dj)Vij d-*'J = _ (1 - Di ) + 2 2 (1 - D i ) (1 - Dj ) Ei _* g ij
=
(1 - Di)3 3
.
(1 _ Di)3Ei
+ (1 -
(1 - D i ) (1 - Dj
3
--L
~
G ij
i
0 0 0 0 0 9i2
3
(7-41 )
(7-42a)
.
3·
-I j , i
~ 3, j ~ 3
i -:-- J, i ~
Dj )3 )
Z
0 0 0 0 931 0
,J ~
3
(7-42b) (7-42c)
For isotropic damaged state (Di == D) , the following relations which are similar to Eq.(7-37b) can be obtained
Y = _ {~} [D ]-1 {O"} = _2II; ({oj, D) (1 - D)
1- D
(7-43)
Similar to Eq. (4-78), we can assume t he potential function as
G({O"}, {D}, {Y} , {R}) = ~(Y)
+ F({O"}, {D}, {R})
(7-44)
where ~(Y) modified from Lemaitre's model can be assumed to have a similar form as shown in Eq.( 4-92), where a scalar sensitive coefficient 0: of damage growth has been introduced. Thus, in the anisotropic damage case, ~(Y) can be developed as
7.4 Anisotropic Damage Strain Energy Release Rate
S E~ ) __ a_ So + 1
0+1 (_y)8 -S a
489
(7-45)
where E~ is a threshold value of equivalent plastic strain at the start of the damage growth; a was defined as the sensitive coefficient of damage growth in Eq.(4-92) of Chapter 4; Y has been defined in Eq.(7-40); "(eq is an equivalent val ue of the anisotropic accumulative hardening vector {"(}, and can be defined in a similar manner to the second invariant of the two dimensional tensor as (7-46)
It should be noted that in Eq.(7-45) the parameter a was included along the lines of isotropic damage growth. If the damage growth in different directions varies, i.e., as the case of sensitive anisotropic damage, then it is better to define a in a vector form rather than as a scalar. In that case, Eq.(7-45) can be modified as ,
A
(Y)
where
Y is
- YA) 80+ 1
= Hbeq f c - cd ) - - ( -S 2
Sa
_p
So
+1
(7-47)
a
defined as (7-48)
in which {ai } is defined as the Sensitive Coefficient Vector of Anisotropic Damage Growth. The total damage strain energy release rate Y has been modified in Eq.(5101) by introducing the anisotropic damage response sensitive vectors {a } of material property. Thus Eqs.(7-38)rv(7-42) can be developed as Eqs.(5101)rv(5-104). Substituting Eq.(7-34) into (7-48) , (7-49) where
[d*] =
ti=1 ai ()[~2 -1 t
in which
d11 d12 d13 d21 d22 d23 d31 d32 d33 0 0 0
0 0 0
0 0 0
0 0 0
[/23 0 0
0 0 0 0
.931 0
0 0 0 0 0
.912
(7-50)
490
7 Anisotropic Elasto-plastic Damage Mechanics
d* = _ (oj(l - ili ) + ai(l - ilj))Vij (1 - ili )2(1 - ilj )2 Ei
tJ
A*
gij =
a J-(I - il)3 ,
+ a-(l ,
il)3 J
(1 - ili )3 (1 - ilj )3 G ij
i~3
(7-51a)
i =/= j, i ~ 3, j ~ 3
(7-51b)
i =/=j,i ~ 3, j ~ 3
(7-51c)
In practical applications, Eq.(7-49) should be transformed into the global coordinate system (XYZ) as (7-52a) where
[d*] = [Ta ]T[d*][Ta ]
(7-52b)
Thus, according to Eqs.(7-44) and (7-47), we have
dG
dF
d
-- = -- + ~-d{ 0" } d{ 0" } dY d{ 0" }
(7-53)
(7-54)
(7-55) It is evident that if al = a2 = a3 = a, then Eq.(7-47) is equivalent to Eq.(745). As expected, when ill = il2 = il3 = il, both Eq.(7-45) and Eq.(7-47) reduce to the isotropic case as presented in Chapter 4.
7.5 Anisotropic Damage Elasto-plastic Theory In the case of anisotropic damage elasto-plasticity with anisotropic hardening, the plastic yield condition and the plastic flow potential can be generalized from the theory of anisotropic plasticity. Zhang et al. [7-14'"'-'20] suggested a general form of the yield function F and potential function G for anisotropic damage analysis in the context of a non-associated flow rule as F({O"} , il,R);? 0
(7-56)
7.5 Anisotropic Damage Elasto-plastic Theory
G({a} , {ill , {Y}, {R})
~
0
491
(7-57)
As mentioned in Chapter 4, the damage-plastic flow potential defined in Eq.(7-57) can characterize the total mechanical dissipation. The form of function G should be chosen as close as possible to approximate the mechanical dissipation potential * defined in Chapter 5. Thus, introducing the Lagrange multiplier A, the difference between the mechanical dissipation potential * and the damage-plastic flow potential G can be minimized as
d{~} [*({a}, {Y}, {R}) -
AG( {a} , {ill, {Y}, {R}) ] = 0
(7-58a)
d{~} [*({a} , {Y}, {R}) -
AG({a}, {ill , {Y}, {R}) ] = 0
(7-58b)
d{~} [*({a}, {Y} , {R}) -
AG({a}, {ill, {Y}, {R}) ] = 0
(7-58c)
According to the basic dual rate relationship based on thermodynamics in the theory of continuum damage mechanics presented in Chapter 5 (Eq.(595) , the basic rule of anisotropic damage elasto-plasticity with anisotropic accumulative hardening can be obtained as
{ 'P} _ \ dG C - /\d{a} .
dG
{il} = - Ad{y} dG
b} = Ad{R}
(7-59) (7-60) (7-61 )
where {i P } is the rate of the plastic strain vector, {il} is the rate of the principal anisotropic damage vector, {"f} is the rate of the anisotropic accumulative hardening vector, {Y} is the anisotropic damage strain energy release rate vector, {R} is the vector associated with the anisotropic accumulative hardening vector. 7.5.1 Elasto-plastic Equations without Damage Growth
The total strain vector is (7-62)
492
7 Anisotropic Elasto-plastic Damage Mechanics
It should be noted that {il} = 0 for this particular case of no damage growth. The derivative of Eq.(7-56) with respect to time is
F=
(d~~})T{a} + (d~~})T [~~~J] b}=O
(7-63)
Substituting Eq.(7-61) into Eq.(7-63), we obtain
( dF )T [d{R}] de dF )T. ( d{a} {a} = A d{R} db} d{R}
(7-64)
From Eq.(7-62), we have
{i} = [D*r l{a} + {i P }
(7-65)
and substituting Eq.(7-59) into Eq.(7-65),
{i} = [D *r l{a} + Ad~~}
dF Multiplying Eq.(7-66) with ( d{a}
(7-66)
)T[D* ]
dF ) T ( dF ) T ( d{a} [D*]{i} = d{a} {a}
( dF ) T
+ A d{a}
de [D* ]d{a}
(7-67)
and substituting Eq.(7-64) into Eq.(7-67), A can be determined as
A = H(F)
dF ( d{a}
)T[D*]{i } (7-68)
dF )T [d{R}] de ( d{R} db} d{R}
+
( dF)T * de d{a} [D ]d{a}
Substituting Eq.(7-68) back into Eq.(7-66), the elasto-plastic constitutive equations for anisotropic damaged material without damage growth can be formulated in the form of increment (7-69) where
[D;p] = [D* ] - [D; ]
= [D*]- H(F)
[D*] de ( dF ) T[D* ] d{a} d{a} ( dF) T * de ( dF ) T [d{ R} ] de d{R} db} d{R} + d{a} [D ]d{a} (7-70)
7.5 Anisotropic Damage Elasto-plastic Theory
493
is the elasto-plastic matrix of anisotropic damaged material. Substituting Eq.(7-68) into Eq.(7-59), the increment of the plastic strain vector can be evaluated by (7-71a) where
[ d~~} (d~:}) T] [D*] [S;p] = H (F) -(-dF----;)T""--[d=-{R-}-]-dG-----"('-dF-)-nT;----*-dGd{R} db} d{R} + d{o-} [D ]d{a}
(7-71b)
Substituting Eq.(7-68) into Eq.(7-61), the increment of the anisotropic accumulative hardening vector without damage growth can be calculated by
d
_ H F
{ , }-
dG ( dF)T
*
- a{RI ~
( ) ( dF ) T [d{R} dG] d{R} db} d{R}
+
[D ]{dc:}
(d F ) T * dG d{a} [D ]d{a}
(7-72)
7.5.2 Elasto-plastic Equations with Damage Growth In t he case of damage growth, the rate of the damage vector is not equal to zero, t hat is {si} i- O. The derivative of yield function Eq.(7-56) becomes
. (d F ) T. {a} F = d{a}
(d F )t . {D}
+ d{D}
(d{ F} ) T [d{R}] . db} b} = 0
+ d{R}
(7-73)
The incremental stress-strain relationship is
{a} = [D* ]({i } - {i P })
+ [D*]{c: }
(7-74)
where [D* ] is the effective anisotropic damage elastic matrix presented by Zhang et ai. [7-14rv20]. We have
[D*] = d[D* ]{si} = d{ D}
t
j=1
d[D* ]si dDj J
(7-75)
Substituting Eq.(7-60) into Eq.(7-75), we have
[D* ] = - ). d[D* ]~ d{D} d{Y}
(7-76)
494
7 Anisotropic Elasto-plastic Damage Mechanics
If we assume the potential function Eq.(7-57) has a form as in Eq.(7-44), then
(7-77) Substituting the expression of the anisotropic damage strain energy release rate defined in Eq.(7-33b) into Eq.(7-77), we have
(7-78) Substituting Eq.(7-78) into Eq.(7-59), we have
[t
{ iP } = A dF - A d[D*r1 dC] {o"} d{ O"} j=1 dDj dYj
(7-79)
Substituting Eqs.(7-59) and (7-76) into Eq.(7-74) , it can be found
{o-} = [D*]{i} -
A( [D*l d~~} + ~~~*j d~~} [D*r1 {0"})
(7-80)
Substituting Eq.(7-78) into Eq.(7-80) and considering (7-81 ) it becomes (7-82) Substituting Eqs.(7-60) , (7-61) and (7-82) into Eq.(7-73), the Lagrange multiplier A an be defined as ,\ =
H(F)
(dF )T[~{R}l de + ( dF )T[D*l de + ( dF + ( dF )Td[D*I[D*r1 {0"}) de d{R} h } d{R} (j""{":) (j""{":) d{ft} (j""{":) d{n} d{Y} (7-83) Substituting Eq.(7-83) into Eq.(7-82) , the anisotropic elasto-plastic constitutive equation for anisotropic hardening materials with damage growth can be presented in the form of increment as:
7.5 Anisotropic Damage Elasto-plastic Theory
{da} = ([D*]- [D;]){dc}
495
(7-84)
where [D;] = H(F)
[D*]
de ( dF ) T[D*] + ~[ D* J [D*] - ' [{O"} ( dF ) d{":) d{":} {n} d{":}
T ] [D']
de
~
(7-85) in which [Dp ] is the plastic matrix of most general anisotropic damaged materials in the case of damage growth. Substituting Eq.(7-83) into Eq.(7-59), the incremental plastic strain vector of the anisotropic plastic hardening materials with damage growth can be presented in the form of increment as (7-86a) where
de ( dF )T] [D*] [ d{":) d{":}
(7-86b) Substituting Eq.(7-83) into Eq.(7-60), the anisotropic damage growth equations for anisotropic hardening materials can be presented in the form of increment as {dr.?} =
[S~]{ dE} =
H(F)
_ ( de ) ( dF ) ~ d{":}
T[D']{ dE}
(7-87) Substituting Eq.(7-83) into Eq.(7-61) , the anisotropic accumulative hardening with damage growth can be presented in the form of increment as {dl'} = [S;]{ dE} = H(F )
496
7 Anisotropic Elasto-plastic Damage Mechanics
(7-88)
It is evident that even though Eqs.(7-86) , (7-87) and (7-88) are presented in terms of strain increment (dE) (the strain space), these equations can also be represented in terms of stress increment (dO") (the stress space). Substituting Eqs.(7-60) and (7-61) into Eq. (7-73) , the proportionality factor A can be represented as
A
= H(F)
( k)T{&} d{a}
(d~~}) T [~~~n d~~} + (d~~J T d~;}
(7-89)
Substituting Eq.(7-89) into Eqs.(7-79) , (7-60) and (7-61), increments of the plastic strain vector {dEp }, the anisotropic damage vector {dil} and the anisotropic accumulative hardening vector {dJ' } can be represented as follows, (7-89a) where
(7-89b)
{dill
= [CS't]{ dO"} = H(F)
_ [( ~ ) ( k T
d{Y}
d{a}
) T] {dO"} T
] de (dF) de dF) [d{R} (d{R} ~ d{R} + d{D} d{Y}
(7-90)
(7-91)
where {dO"} was determined from Eq. (7-85). 7.5.3 Equivalent Principle of Damage State The form of expressions Eqs.(7-68) to (7-72) obtained in subsection 7.5.1 for anisotropic elasto-plastic damaged materials without damage growth are the same as that of traditional undamaged anisotropic elasto-plastic materials with the effective damaged material property and the effective models of yield and flow rule.
7.6 Anisotropic Ha rdening Model
497
On the other hand, when taking damage growth rate to be a zero i.e.
{si} = 0 in all equations of subsection 7.5.2, from the basic relation {si} = AdG AdG
- d{Y} of Eq.(7-60), the term d{Y} must be zero, therefore, Eq.(7-55) must
be zero too, thus we have an equivalent condition {o:} = 0 for {si} = O. Under this condition all equations in subsection 7.5.2 reduce to expressions of Eqs.(7-68) to (7-72) in subsection 7.5.2. These two facts provide an Equivalent Principle of Damage State that: "any damaged state of materials can be substituted by an equivalent undamaged state of 'new' materials with the effective material properties of the damaged one at a certain instantaneous". Thus, the results at any time step computed by Eqs.(7-83) to (7-91) can be verified by the formulation (or model) of traditional undamaged anisotropic elasto-plastic materials with the corresponding values of the effective damaged material property and the effective model of yield and flow rule or by comparing results obtained between substituting {o: = O} into Eqs.(7-83)rv(7-91) and solving straightly from Eqs.(7-68)rv(7-72) under given different damage states.
7.6 Anisotropic Hardening Model The hardening rule for anisotropic materials in plasticity is one of the difficult problems. Some of the hardening models available for anisotropic plasticity are either too complicated or differ significantly from experimental results of anisotropy. It is essential to develop a realistic model for an out-and-out real anisotropic hardening behavior which can be applied in practice. The classical isotropic yield criterion can be written in the following form , consistent with the concepts introduced in the previous section. (7-92) In Eq.(7-92), the left side consists of a yield function of the stress tensor and the right side consists of a hardening function of the accumulative hardening parameters. This model was generally sufficient to give a good prediction carrying capacity of isotropy due to the stress invariants. In the case of anisotropy, (as mentioned in 7.3) the failure criteria is dependent on the orientation of strength properties. Most of the previous applicable models for the anisotropic yield criterion were modified from von Mises's model (for example [7-11], [7-12] and [7-13]). A set of anisotropic strength parameters has been introduced into the yield function of these materials. This means that in those cases the yield function does not consist of stress invariants. Therefore, the influence of orientation on the yield behavior of anisotropic materials can be sufficiently characterized. Further, it should be noted that in the case of anisotropic damaged materials, most of the mechanical properties such as stiffness and strength will
498
7 Anisotropic Elasto-plastic Damage Mechanics
also be altered due to damage growth. Therefore it is necessary to include the anisotropic hardening behavior of the materials in the failure criteria. In the case of perfectly plastic materials, the effects of hardening are omitted from results, but in the case of imperfectly plastic materials, the effects of hardening (or softening) are a significant behavior. The model presented in this section is developed from the point of view that even though these modified yield functions are not based on the stress invariants, they can be successfully applied to practical engineering problems. Based on t he point of view t hat the hardening of material can be considered as the resistance of plasticity during material yielding, the anisotropy should also be emerged in the hardening behavior of anisotropic materials. Especially in the anisotropic damage case, most of the mechanical behavior of materials could be changed due to damage, for example the stiffness, strength and load-bearing capacity of an anisotropic damaged structure due to anisotropic damage growth. Irrespective of the above facts, the present model will be based on Hill's or Hoffman's model, and the difference will be in the introduction of an anisotropic plastic resistance to the right hand side of the yield function to characterize the anisotropic hardening behavior. Thus, the anisotropic yield criterion with anisotropic hardening rule can be assumed as (7-93) F({O"ij},{D}) = 1 + Req({R}) where the left hand side of Eq.(7-93) consists of the effective (net ) stress vector, anisotropic damage vector and anisotropic yield strength parameters (see Eq.(7-1O) or Eq.(7-24)). The right hand side of Eq.(7-93) can be considered as an equivalent resistance of anisotropic plasticity and consists of the hardening function vector {R} associated with the vector of anisotropic accumulative hardening parameters {r}. It should be pointed out that Eq.(7-93) is a further modification of Hill's or Hoffman's model, so that the right hand side has the addition of the term related to the anisotropic accumulative hardening vector. In two dimensions, a reasonable form of the generalized equivalent resistance of anisotropic plasticity can be assumed similar to a second order invariant as (7-94) where {Rx,Ry , Rxy }T
R _ { t
-
= [To-]{R 1 , R 2 ,R 12 }T
0 if "Ii = 0 R i (1i ) if "Ii i= 0
(7-95a) (7-95b)
The yield criterion proposed in Eq.(7-93) must satisfy the following conditions:
7.6 Anisotropic Ha rdening Model
499
(1) When h} = 0 and F ({cr ij }{ D} ) < 1, the material is in elastic state; (2) When h} i- 0 and {R} = 0, thus Req = 0 and F({crij},{D}) = 1, the material is in perfect plastic state; (3) When h} i- 0 and {R} > 0, thus R eq > 0 and F({crij}, {D}) = l + R~q > 1, the material is in hardening state. The form of Req ( {R( {1 } )} ) has to be such that the properties of anisotropic yield strength and accumulative hardening can be obtained from the basic tests as illustrated previously in 7.2.2 and 7.2.3. One such form is the modified Hill's model as given below (7-96a)
(7-96b) 1
R12 =
~ [2~::112 + (~::112rl2
(7-96c)
where H i is the slope of the anisotropic hardening curves obtained by basic strength tests in the ith principal anisotropic direction as shown in Fig.7-11 , (for two dimensional tests, we have {H 1,H2 , H 12 }T, which is associated with 1 , ,12 ,1,2 and R 1, R 2, R12)' F,+R, -
-
F2 - - -
I'~
: :
I
1
o
_..J-I I
' 1 ' - ...1 I
I
I I
: I
I I I I I
drt1
F
Z2
-I.. ...
"~ ... _~_::
::: I I I I I
-I I
I: : :. . .
~
1 ......1...
:
~ ...
.........
-:---~ ___ • I I I I I
~dR(n)
~__ ~ dY2(n)
I,
12
-- ,
I'"
I
2
GI2
I
I
I
I
I
',I
I
I: I
y,
I
:"'~ ...... :
dr,~l
I
:
~"'L ...... _ I
- - ...
y"
Fig. 7-11 Illustration of anisotropic accumulative hardening/ (softening) behavior in the form of linear sub-sections and curved accumulations tested along with a certain a nisotropic principal direction under uniaxial or pure shear loading
Thus, combining Eq.(7-10) with Eqs.(7-93) , (7-94) , and (7-96), for the modified Hill's model, the yield function of anisotropic damage plasticity with anisotropic hardening rule in the principal anisotropic system can be assumed as follows. For the plane stress
500
7 Anisotropic Elasto-plastic Damage Mechanics
O"il (1 - il l )2 Fl
- (1
+
0"110"22 (1 - ilI)(l - il2)Ff
+ R;q({R})) =
°
+
0"~2 (1 - il2)2 F:j
+
O"i2 (1 - ilI)(l - il2)Ff2
(7-97)
In the case of plane strain
(7-98) where R eq as defined in Eq.(7-94), {R} as defined in Eq.(7-96). The advantage of the yield function F of Eqs.(7-97) and (7-98) can be verified in the undamaged case by the following discussion. In the case of a uniaxial t ensile test (nl - nl), the essential conditions are
° ° Rl -I- 0, R 2 = 0,R 12 =
0"11 -I- 0,0"22 = 0,0"12 = 11 -I- o , ,2 = 0,,12 =
(due to Eq.(7-91)) O(due to Eq.(7-96)). Thus, O"ll = Fl + HI l l and
R2eq = R2l = 2HndFl
+ (Hn dFl)2
The yield function Eq.(7-97) becomes
(Fl
+ Hlrd 2 = 1 + 2Hl
Ff
FI'l
+ (HI
FI ' l
)2
(7-99)
In the (n2 - n2) tensile and (nl - nI) shear tests, Eq.(7-97) can be verified similarly as above. It can also be found that conditions 1 to 3 are perfectly satisfied for this yield function. In the isotropic case, ill = il2 = il, Fl = F2 = V3F12 = O"yeld and Rl = R2 = V3R12 = R eq = R, if R2 = 2H /O"yeld + (H /O"y eld)2, then Eq.(7' ' 97) reduces to the yield criterion for the isotropic case as given in Chapter 4. For the modified Hoffman's model, the yield function of anisotropic damage plasticity with anisotropic accumulative hardening in the principal anisotropic direction system can be written as follows, In the case of plane stress
(7-100)
7.6 Anisotropic Hardening Model
501
In the case of plane strain
(7-101) in which the form of R eq is similar to Eq.(7-94). The anisotropic hardening rule {R(-y)} can be similarly verified as to whether it satisfies all conditions and the requirement of basic strength t ests, if the form of {R} is assumed as (7-102a)
(7-102b)
(7-102c) Since the generalized equivalent quantity R eq given in Eq.(7-94) is an invariant through a coordinate transformation, the R eq can be expressed in the (XY) coordinate system as the same as the form of Eq.(7-94)
R eq = (Rx + Ry - 2RxRy 2
2
1
2 + 3Rxy )2
(7-103)
From expressions of Eq. (7-44) , we have (7-104) in which (7-105) where the coordinate transformation matrix [To- 1 has been defined in Eq.(525b) Usually, the loading process in plast ic analysis is divided into a number of increments. At the mth loading step, the variable R im) can be rewritten as m
R (m) t
= '" dR (n) ~ , n=l
(7-106)
502
7 Anisotropic Elasto-plastic Damage Mechanics
where dR(n) i is the increment of the variable R i in the ith direction due to the nth loading step as shown in Fig.7-11. Differentiating Eqs.(7-96) and (7-102) , the incremental vector associated with the anisotropic accumulative hardening vector for the modified Hill's model is given
=
{dR(n)}
~ R~n) F1
(1 +
o
H1,(n)) F1 1
~
o
R~n) F2
o
o
(1 + ,(n)) H2 F2
o
2
o
H12 (n)F R 12 12
(n) } { d~~n)
(1 +
H 12 ,(n) ) F 12 12
d
x
d
(7-107)
(n) '12
For the modified Hoffman's model,
=
{dR(n)} (FIt
+ F 1c )H1 + ,in) Hr
o
Rin )F lt F 1c (F2t
o
o
+ F2c )H2 + ,~n) Hi
o
R~n) F 2t F 2c
o
o
(n) } { d~~n)
H12 (n )F R 12 12
(1 +
H 12 ,(n) ) F 12 12
d
X
(7-108)
'12
d
(n)
Substituting Eq.(7-107) or Eq.(7-108) into the incremental form of Eq.(7-105) and noting {d,(n) } = [Ts] T {d, }, it gives (7-109) dRx
= Zll d,x + Z12 d,y + Z13 d,xy
(7-110a)
dRx
= Z21 d,x + Z22 d,y + Z23 d,xy
(7-110b)
7.6 Anisotropic Ha rdening Model
= Z31d /,x + Z32d /,y + Z33d/,xy
dRxy
503
(7-110c)
where [z] indicat es the diagonal matrix as shown in Eq.(7-107) or Eq.(7-108).
{d/, } T = {d/,x' d/,y, d/,xy } T {d/,(n) } {dR}
(7-111a)
= {d/'in) , d/,~n), d/'i~)} T
(7-111b)
= {dRx' dRy , dR xy }T
(7-112)
From Eq.(7-110), we have
[ d{R}] db}
=
(7-113)
Substituting Eq.(7-61) into Eq.(7-113) we obtain dG
Zll
Z 12
dRy dG
dG Z
dR x
dR x dG
dG [d{R}] db}
=
Z
dRx dG
21
Z22
dRy dG dG dR x dRy Z 31 a c Z23a c dRxy
dRxy 31 a c
Z
dRxy 31 a c
(7-114)
dRy Z 33
dRxy
Substituting Eqs.(7-114) and (7-104) into Eq.(7-84) we obtain A
A
2
= 4[(Zll + Z21 + Z 3d(Rx - Ry) + (Z12 + Z22 + Z 32 )(Ry - R x )
(Z13
+ Z23 + Z33)( 3Rxy )2 ]
where
2
(7-115)
Z l1
= ZlCos4e + z2sin4e + z3sin2e
(7-116a)
Z22
= zlsin 4e + Z2COS 4e + z3sin2e
(7-116b)
Z33
1
2
1.2
2
= 4Zl cos 2e + 4Z2 sm 2e + Z3COS e
(7-116c)
504
7 Anisotropic Elasto-plastic Damage Mechanics
(7-116d) Z23
1
= Z 32 = 2" (zlsin28sin28 - z2cos 28sin28) + Z3 sin 28 sin 28
Z 31 = Z1 3
(7-116e)
1
= 2" (ZlCos 28sin 28 - z2sin28sin28) + Z3 cos 28 sin 28
(7-116f)
in which Zi is the diagonal element of matrix [z] given in Eqs.(7-109)rv(7-109) , and can be determined as follows , For the modified Hill's model zl
=
Z2
=
_ Z2 -
HI ( + -FHI) '1'1
(n)
1
(n)
Rl Fl
(7-117a)
1
(1 + ~2) 1~n) (1 +
~2
R2 F2
(7-117b)
2
H12 (n) R12 F12
H12) F 12
(n)
(7-117c)
112
For the modified Hoffman's model
ZI
=
Z2
=
_ Z3 -
(FH
+ F 1c )H1 + Hhi n )
(7-118a)
{)
R 1 n F lt F 1 c (F2t
+ F 2c )H2 + Hh~n)
(7-118b)
{)
R 2n F 2t F 2c H12 (n) R12 F12
(1 +
H12) F 12
(n)
(7-118c)
1 12
where {1(n) } is evaluated in the principal anisotropic system at the nth loading step based on {1(n) } =
n
L
{d1(k) } by accumulation of incremental quantities
k=l
calculated by Eq.(7-88a) or Eq.(7-91 a) through coordinate transformation, and we obtain
b(m)} =
L {d 1(n) } = L m
m
n=l
n=l
([Ta]T {d1(n) }) (n)
{R(m)} is calculated at the mth loading step based on {R(m) }
(7-119) m
= L {dR(n)}
n=1 in terms of the accumulation and the differentiation ofEq.(7-96) or Eq.(7-102).
7.7 Anisotropic Elasto-plastic Damage Equations for N umerical Analysis
505
7.7 Anisotropic Elasto-plastic Damage Equations for Numerical Analysis In order to construct the matrices [D;p], [S;p], [Dn ], [D~] and [C;p], [Cn ], [C;]
dF
de
dF
de
for numerical analysis, we need the expressions for d{ cr} , d{ cr} , d{ R} , d{ R} ,
dF
d{D}'
d[D*] de * ' L ~(W ' [D ], A and R eq· 3
j =l
J
J
dF The vector d{ cr} can be calculated for Hill's model and Hoffman's model in the following forms. For Hill's model, the yield function F of Eqs.(7-97) and (7-98) should be transformed into the coordinate system (XY) and rewritten in the form of the matrix as (7-120) where in the case of plane stress (7-121) in which
F{l = P{l cos 4 e + 2(P{2 F~2
F33 F{2
+ 2P33 )sin 2ecos 2e + P~2sin4e = P~2 cos4 e + 2(P{2 + 2P33 )sin 2ecos 2e + P{l sin4 e = P33 + (P{2 + P~2 - 2P{2 - 4P33 )sin 2ecos 2e = F~l = P{2 + (P{l + P~2 - 2P{2 - 4P33 )sin 2ecos2e
F{3 = F31 = (P{l - P{2 - 2P33 ) sin ecos3e - (P~2 - P{2 - 2P33 )sin3e cos e F~3 = F32 = (P{l - P{2 - 2P33 )sin 3e cos e - (P~2 - P{2 - 2P33 ) sin ecos 3e
(7-122)
[F j] has been determined by Eq.(7-11a). In the case of plane strain, [F j] can be determined by Eq.(7-11b) and the corresponding matrix [To- ] can be determined by Eqs.(7-29b) or (7-30c). Thus, the vector dFjd{cr} can be written as (7-123) Eq.(7-123) can be conveniently represented by using the matrix [
506
7 Anisotropic Elasto-plastic Damage Mechanics
(7-124) where [4>*] has the form as the same as Eq.(5-34) for plane stress, and (5-36) for plane strain.
d~~}
= 2[4>*f[Kj ][4>*]{o"}
(7-125)
In the case of plane stress - 1
1
F21 2F21
0
0
2F21 F.22
0
0
- 1
[Kj ] =
1
0
0
0
0
1 2Ff2 0
(7-126a)
0 1 2Ff2
In the case of plane strain 1
- 1
- 1
F21
2F21
2F21
F.22
2F21 - 2Fi + Ff 2FiFf
2FiFf
F.22
0
0
0
0
0
0
- 1
1
- 1 - 2Fi + Ff
[K j ] = 2F2 1
- 1
0
0
0
0
0
0
1 2Ff2 0
(7-126b)
0 1 2Ff2
For the Hoffman's model, we have
F = {O"}T [F*]{O"} + U *}T{O"} - (1 + R;q ({R})) = 0 but [F*] should be det ermined from Eq.(7-121) in which by Eq.(7-22a) or Eq.(7-23a).
(7-127)
[Pl ] was determined
U *}T = {j*}T [TO" ]
(7-128)
in which {j*Y was determined by Eq.(7-23).
dF
Thus, the vector {dO"} can be determined by
d~~}
= 2[F*]{0"} + {j*}
The yield function can be rewritten in terms of the matrix [4>*] as
(7-129)
7.7 Anisotropic Elasto-plastic Damage Equations for N umerical Analysis
507
and (7-131) -
-
where [Kf ] and {K f }
T
were defined by Eqs.(7-26) and (7-27).
dF
The vector {da} can be calculated for Hill's model and Hoffman's model in the following forms: For Hill's model, from Eqs.(7-120) and (7-121) , we have T
-
T
dF Td[F*] T Td[F;] d{ D} = {a} d{ D} {a} = {a} [To- ] d{ D} [To-]{ a}
(7-132)
In the case of plane stress 2
F12'I/J31
d[P; ]
- 1
2Ff'I/Jr'I/J2
dDI
0 0
- 1
2Ff'I/Jr'I/J2 0 0 - 1
2Ff'I/J§'l/J1
d[P; ]
- 1
dD2
2Ff'I/J§'l/J1
p,2'I/J3 2 2
0
0
- 1
- 1
2
0 0
(7-133a)
1
Ff2'I/Jr'I/J2 0 0
(7-133b)
1
Ff2'I/J§'l/J1
In the case of plane strain 2
F12'I/J31 - 1
d[P; ] dD I
2Ff'I/Jr'I/J2 - 1
2Ff'I/Jr'I/J2 0
2Ff'I/Jr'I/J2 2Ff'I/Jr'I/J2
0
0
0
0
0
0
0
0
0
1
Ff2'I/Jr'I/J2
(7-134a)
508
7 Anisotropic Elasto-plastic Damage Mechanics
0 - 1
- 1
- 1
2Ff1/J§1/JI 2
2Ff1/J§1/JI - 2F? + Ff 2F? Ff1/J~
p,21/J3 2Ff1/J§1/JI 2 2 - 1 - 2F? + Ff 2Ff1/J§1/JI 2F? Ff1/J~
a [p;] aD2
0
0 0 (7-134b)
0
0
0
0 1 Ff21/Jr1/J2
For Hoffman's model, from Eqs.(7-127) and (7-121), (7-128) we have
(7-135)
In the case of plane stress 2
- 1
a [p;]
F lt F le 1/Jr - 1
2Flt F 1e1/Jr 1/J2
aD I
2Flt F 1e 1/Jr1/J2
0
0 0
0 - 1
a [p;]
- 1
2Flt F 1e1/J§1/JI 2
aD2
2Flt F 1e1/J§1/JI
FltFle1/J~
0
0
a{]*} = a[tli]T {K} = { aDI
aDI
aD2
In the case of plane strain
0 Ff21/Jr 1/J2
0 0
(7-136b)
1 Ff21/J§1/JI
oo} F2t -F2e o} F2t F2e '
' (1 - D2)2
(7-136a)
1
Flt-Fle (1 - Dd 2FltFle' ,
a{]*} = a[tli]T{K} = {O aD2
0
(7-136c)
(7-136d)
7.8 Coupled Damage and Plasticity in General Effective Tensor Models
d[P; ] dDI
509
2 F lt F lc 1/;{ - 1 2Flt F l c 1/;r1/;2 - 1 2Flt F l c 1/;r1/;2 0 - 1
0 - 1
d[P; ] dD 2
2Flt F l c 1/;~1/;1 F lt F lc 1/;5 - 1 2Flt F l c - F2t F2c 2Flt F l c 1/;~ 1/; 1 2FltFlcF2tF2c1/;5
- 1
o
0
o
2Flt F l c 1/;~1/;1 2Flt F l c - F2t F2c 2FltFlcF2t F2c1/;5
o
2
o
o
1
Ff2 1/;~ 1/;1 (7-137b)
(7-137c)
d{f*} = d[tli]T {in = dD2 dD2
{
0
F2t - F2c F2t - F2c 0} ' (1 - D2)2 F2t F2c ' (1 - D2)2 F2t F2c'
(7-137d)
dG
The vector {dY} for both models can be calculated from Eq.(7-55) by substituting Eqs.(7-49)'V(7-51).
dG
dY
In the case of no damage growth, we have {dCT} = {dCT}' In the case of
dG
damage growth, the vector {dY} for both models should be calculated in terms of Eq.(7-7S) or Eqs.(7-53) and (7-54) as
d~~} = d~~} + Hbeqfc? - E~) (ta dG
ro
[d*]{ CT}
(7-13S)
dF
Since {dR} = {dR}' these two vectors have been determined by Eqs.(7104) , (7-105) and (7-106) in t erms of Eq.(7-107) for Hill's model and Eq.(7lOS) for Hoffman's model. The calculation of quantities Req and A have been mentioned by Eqs.(7103) and (7-105), (7-115) and (7-116) , respectively in subsection 7.6. Thus, the numerical analysis of elasto-plastic kinetic damage problems using the finite element method can be carried out.
510
7 Anisotropic Elasto-plastic Damage Mechanics
7.8 Coupled Damage and Plasticity in General Effective Tensor Models A coupled model between damage and plasticity to be developed in this sect ion for anisotropic continuum damage mechanics is based on the finite-strain plasticity using different effective tensors. The formulation is given in spatial coordinates (Eulerian reference frame) and incorporates both isot ropic and kinematic hardening. The von Mises yield function is modified to include the effects of damage through the use of the hypothesis of elastic energy equivalence. A modified elasto-plastic stiffness tensor that includes the effects of damage is derived within the framework of the proposed model. It is also shown how the model can be used in conjunction with other damage-related yield criteria. In particular, Gurson's yield function [7-21] which was later modified by Tvergaard [7-22] is incorporated in the proposed theory. This yield function is derived based on the presence of spherical voids in the material and an evolut ion law for the void growth is also incorporated. It also shows how a modified Gurson's yield function can be related to the proposed model. Some interesting results are obtained in this case. For more details the reader is referred to Kattan and Voyiadjis [7-23], Krajcinovic [724'"'-'25], Voyiadjis and Kattan [7-26], Voyiadjis and Park ([7-27], and Wang et al. [7-28].
7.8.1 Stress Transformation Based on Configurations Consider a body in the initial undeformed and undamaged configuration Co Let C be the configuration of the body that is both deformed and damaged after a set of external agencies act on it. Next , consider a fictitious configuration of the body C obtained from C by removing all the damage that the body has undergone. In other words, C is the state of the body after it had only deformed without damage. Therefore, in defining a damage tensor [il], its components must vanish in the configuration C (see Fig.7-12). States of deformation and damage: (a ) deformed damage state; (b) fictitious deformed undamaged state; (c) elastically unloaded damaged state (unstressed state); (d) elastically unloaded fictitious undamaged state (fictitious unstressed undamaged state), Kattan and Voyiadjis, [7-29].
7.8.1.1 Effective Transformation Tensors In the formulation that follows, the Eulerian reference system is used , i. e. all the actual quantities are referred to in the configuration C while the effective quantities are referred to in C. As mentioned earlier, the transformation between the Cauchy stress tensor {a} and the effective stress tensor {a * } can be formulated in the tensorial form as a ij= lJr ijk l akl, in which lJr ijk l are the components of the fourth-order linear operator called t he damage effect tensor (see subsection 5.7 in Chapter 5).
7.8 Coupled Damage and Plasticity in General Effective Tensor Models
(c)
511
(d)
Fig. 7-12 Illustration of plasticity and damage configurations The deviatoric part {S} of the Cauchy stress tensor can be written in the configuration C as S ij = a ija mmOij /3 , in which Oij are the components of the second-order identity tensor [1], whereas a similar relation exists in the effective configuration C between {S} and {S*} in the form of S'0 = a ir a;"m Oij / 3 where Oij is the same in both C and C. Thus, a transformation relation for the effective and Cauchy deviatoric stress tensors can be derived as (7-139) It is clear from Eq.(7-139) that a linear relation does not exist between {S *} and {S}. On the other hand, one might suspect that the last two terms on the right-hand side of the Eq.(7-139) cancel each other when they are written in expanded form. However, this possibility can be easily dismissed as follows: suppose one assumes Si j = tJrijklSkl. Using this with Eq.(7-139) one concludes that tJrijkWnn = tJrppqraqrOij. Now consider the case when i -I- j, it has Oij = o and therefore tJrijmmann = O. It is clear that this is a contradiction of the fact that generally tJr ijkl -I- 0 and ann -I- O. Therefore, the additional terms in the Eq.(7-139) are non-trivial and such a linear transformation cannot be assumed. Upon examining Eq.(7-1 39) in more detail, eliminating Ski by using S ij = a ij - a mmOij /3 and simplifying the resulting expression, the following transformation can be carried out
{S*kz}
= [if.ijkl ]{ akz}
where if.ijkl are components of the fourth-order tensor [if.] given by
(7-140)
512
7 Anisotropic Elasto-plastic Damage Mechanics
(7-141) Eq.(7-140) represents a linear transformation between the effective deviatoric stress tensor {S* } and the Cauchy stress tensor {a}. However, in this case the operator [Jt.] is not simply like the damage effective t ensor [tli] but is a function of [tli] as shown in Eq.(7-141). The tensors [tli] and [Jt.] are mappings S---+Q.. and S---+Q..dev respectively, where S is the stress space in the current configuration C and Q.. is the stress space in the fictitious undamaged configuration, with {a} E Sand {a* }EQ... Next, we consider the effective stress invariants and their transformation in the configuration C. It is seen from Eq.(7-140) that the first effective deviatoric stress invariant J{ = Sii is given as (7-142) since Jt.iikl = 0 by direct contraction in Eq.(7-141). Therefore, one obtains Sii = Sii = O. The problem becomes more involved when considering the effective stress invariant {SijV {Sij }. Using Eq.(7-139) along with Sij = a ij- ammOij/3, one obtains (7-143) where (7-144) (7-145) (7-146) Substituting for {S} from Sij=aij-ammOij/3 into Eq.(7-143) (or more directly using Eq.(7-140) along with Eq.(7-141)), one obtains
{S*;j }T{S*;j } = {akt}T [Hklmnl{a mn }
(7-147)
where the component of the fourth-order tensor [H ] is given by (7-148) and the tensor [Jt.] is given by Eq.(7-141). The transformation Eq.(7-147) will be used in the next sections to transform the von Mises yield criterion into the configuration C.
7.8 Coupled Damage and Plasticity in General Effective Tensor Models
513
7.8.1.2 Concept of Effective Back-Stress Tensor In the theory of plasticity, kinematic hardening is modeled by the motion of the yield surface in the stress space. This is implemented mathematically by the evolution of the shift or back-stress tensor {E}. The back-stress tensor {E} denotes the position of the center of the yield surface in the stress space. For this purpose, we now need to study the transformation of this tensor in the configuration C and C. Let {E'} be the deviatoric part of the back-stress tensor {E}. Therefore, one has the following relation Eij
=
o
Eij - E mm ij /3
(7-149)
where both {E} and {E'} are referred to in the configuration C. Let their effective counterparts {E*} and {E*'} be referred to in the configuration C. Similarly to Eq.(7-149), we have: 17* ij
=
17* ij
-
17* mmOij /3
(7-150)
Assuming a linear transformation (based on the same argument used for stresses) similar to {aij} = [tliijkl]{akt} between the effective back-stress tensor Eij and the back-stress tensor Eij (7-151) and following the same procedure in the derivation of Eq.(7-140) , we obtain the following linear transformation between {E*~j} and {Eij} (7-152) The first effective back-stress invariants has a similar form to that of the effective stress invariants, mainly, 17* ~i = E~i = 0 and (7-153a) In addition, one more transformation equation needs to be given before we can proceed to the constitutive model. By following the same procedure for the other invariants, the mixed invariant {a ij } T {E ij} in the configuration C is transformed to {Sij V {E*~j} as follows , (7-153b) and a similar relation holds for the invariant {E* ~j V {S7j }. The stress and back-stress transformation equations will be used later in the constitutive model.
514
7 Anisotropic Elasto-plastic Damage Mechanics
7.8.2 Strain State and Strain Transformation In the general elasto-plastic analysis of deforming bodies, the spatial strain increment tensor {s} in the configuration C is decomposed additively as follows, (7-154) where {se } and {sP } denote the elastic and plastic parts of {s}, respectively. In Eq.(7-154) the assumption of small elastic strains is made. However, finite plastic deformations are allowed. On the other hand , the decomposition in Eq.(7-154) will be true for any amount of elastic strain if the physics of elastoplasticity is invoked, for example, the case of single crystals. In the next two subsections, the necessary transformation equations between the configurations C and C will be derived for the elastic strain and plastic strain increment tensors. In this derivation, it is assumed that the elastic strains are small compared with the plastic strains and, consequently, the elastic strain tensor is taken to be the usual engineering elastic strain tensor {se }. In addition, it is assumed that an elastic strain energy function exists such that a linear relation can be used between the Cauchy stress tensor {a} and the engineering elastic strain t ensor {se }. The tensor {se } is defined here as the linear term of the elastic part of the spatial strain tensor where second-order terms are neglected. For more details, see the work by Kattan and Voyiadjis [7-29]. 7.8.2.1 Concept of Effective Elastic Strain The elastic constitutive equation to be used is based on one of the assumptions different from the previous chapters and is presented by a linear elastic relation in the configuration Cas {aij } = [D ijkl]{ski }, where the components in [D ] are the fourth-rank elasticity tensor represented by Lame's constants A and f-L in the form of Dijkl = AOij Okl + f-L(Oik Ojl + OilOjk)' Based on the linear elastic constitutive relation, the elastic strain energy function We({ se } ,D) in the configuration C is given by (7-155) One can now define the complementary elastic energy function 11: ({ a} ,D) based on a Legendre transformation as follows (7-156) By taking the partial derivative of Eq.(7-156) with respect to the stress tensor {a} , one obtains
{ e} = dll; ({a},D) s d{a}
(7-157)
7.8 Coupled Damage and Plasticity in General Effective Tensor Models
515
Substituting Eq.(7-155) into Eq.(7-156) in the configuration C , one obtains the following expression for II( {CT }57) in the configuration C as follows , (7-158) The hypothesis of elastic energy equivalence, which was initially proposed by Sidoroff. [7-1], is now used to obtain the required relation between {Ee } and {E*e }. In this hypothesis, one assumes that the elastic energy IIe({CT}57) in the configuration Cis equivalent in form to II e ( {CT*}, 0) in the configuration C. Therefore, one writes (7-159) where II; ({CT} ,57) is the complementary elastic energy in C and is given by (7-160) where the superscript - 1 indicates the inverse of the tensor. In the Eq.(7-160), the effective elasticity modulus [D*(57) ] is a function of t he damage tensor {57} and is no longer a constant. Using Eq.(7-159) along with expressions of Eqs.(7-158) and (7-160), one obtains the following relation between [D] and [D*(57) ]
[D k1mn ] = [i]lij~I(57)][Dijpq][i]I;;!nn (57) ]T
(7-161)
where the superscript -T indicates the transpose of the inverse of the tensor. The tensor [tliij~I(57) ] can be defined by Eqs.(5-24), (5-148) and Eqs.(5144)"-'(5-146) . It should be pointed again that as mentioned in Chapter 5 for the unsymmetrized model [i]lij~l ][i]lmnktl is not an unite tensor ( ~ [ID , and only for symmetrized models [tli ij ktl- 1 [tli mnktl = [I ] is an unite tensor. Finally, using Eq.(7-157) along with Eqs.(7-158) , (7-159) , and (7-161) , one obtains the desired linear relation between the elastic strain tensor {Ee } and its effective counterpart {E*e } (7-162) The two transformation Eqs.(7-161) and (7-162) will be incorporated later in this chapter in the general inelastic constitutive model that will be developed. 7.8.2.2 Effective Plastic Strain Increment
The constitutive model to be developed here is based on a von Mises type yield func t ion F( {S},{ E'},wp, 57) in the configuration C that involves both isotropic and kinematic hardening through the evolution of the plastic work
516
7 Anisotropic Elasto-plastic Damage Mechanics
wp and the back-stress tensor {Ell, respectively. The corresponding yield function F({S*},{EI* l,w; , O) in the configuration C is given by
(7-163) where a y and c are material parameters denoting the uniaxial yield strength and isotropic hardening, respectively. The plastic work is a scalar function and its evolution in the configuration C is taken here to be in the following form
w;
dw; =
{defn T { defn
(7-164)
where {def; } is the plastic part of t he spatial strain increment tensor {de}. Isotropic hardening is described by the evolution of the plastic work wp as given above. In order to describe kinematic hardening, the rule of PragerZiegler evolution law is used here in the configuration C as follows (7-165) where df.L* is a scalar function to be det ermined shortly. The plastic flow in the configuration C is described by the associated flow rule in the form
P* } * dF { deij = dAp d{ atj }
(7-166)
where dA; is a scalar function introduced as a Lagrange multiplier in the constraint thermodynamic equations (see subsection 7.3) that is still to be determined. In t he present formulation, it is assumed t hat the associated flow of plasticity will still be held in the configuration C , that is
{ p}
dF
deij = dAPd{a ij }
(7-167)
where dA p is another scalar function that is to be determined. Substituting t he yield function F of Eq.(7-163) into Eq.(7-166) and using the transformation Eqs.(7-140) and (7-152) , one obtains (7-168) On the other hand, substituting the yield function F of Eq.(7-163) into Eq.(7167) and noting the appropriate transformation Eqs.(7-1 47) and (7-153), one obtains (7-169)
7.8 Coupled Damage and Plasticity in General Effective Tensor Models
517
It is noticed that plastic incompressibility exists in the configuration C as seen from Eq.(7-168) where {dE;',fm } = 0 since [ltmmkd = O. However, this is not true in the configuration C since {dE~m } does not vanish depending on [Hmmkd as shown in Eq.(7-169). In order to derive the transformation equation between {dEP} and {dE*P } , one first notices that
(7-170)
where [Wpqij ]
.
IS
defined as
[a{U;q} ] Using the above relation along with a{Uij } .
Eqs.(7-166) and (7-167), one obtains
*p _ d~; -1 P {dEij} - d~ [Wjmn J {dEmn }
(7-171)
p
The above equation represents the desired relation, except that the expression d~ *
d/ needs to be determined. This is done by finding explicit expressions for P
both d~; and d~p using the consisting conditions. The rest of this section is devoted to this task. But first one needs to determine an appropriate expression for dJ.l* that appears in Eq.(7-165), since it plays an essential role in the determination of d~;. In order to determine an expression for dJ.l*, one assumes that the projection of {dE*' } on the gradient of the yield surface F in the stress space is equal to ;3{dE*P } in the configuration C , where ;3 is a material paramet er to be determined from the uniaxial tension test ([7-30], [7-29]) This assumption is written as follows ,
[ aF aF] ;3{dE*P} = {dE*' } a{u:'nn } a{u kl } kl mn ( aF ) T aF a{u;q}
(7-172)
a{u;q}
Substituting for {dE*'} and {dE*P} from Eqs.(7-165) and (7-166) , respectively,
aF
into Eq.(7-172) and post-multiplying the resulting equation by a{ U kl }' one
obtains the required expression for dJ.l*
(7-173)
Using the elastic linear relationship and taking its increment, one obtains
518
7 Anisotropic Elasto-plastic Da mage Mechanics
(7-174) where {dE*e } is assumed to be equal to d{ E*e } based on the assumption of small elastic strains as discussed earlier. Eliminating {dE*e } from Eq. (7-174) through the use of expressions in Eqs.(7-154) and (7-166) , one obtains (7-175) The scalar multiplier dA; is obtained from the consisting condition dF( {Skl} {E' ~d, 0, w;) = 0 such that
"dF ) ( "d{Skl}
T {
S*}
d kl
+
(
"dF ) "d{Ek;}
T {
*' }
dE kl
"dF
*
+ "dw; dwp = 0
(7-176)
Using Eqs.(7-154) , (7-164) , (7-166) , (7-173) , and (7-175) into Eq.(7-176), one obtains the following expression for dA; * 1 "dF [ 1{ * } dAp = Q* "d{Skl} D klmn dEmn
(7-177)
where Q* is the scalar and given by
(7-178)
Assuming that the kinematic hardening rule of Prager-Ziegler is held in the configuration C along with the projection assumption of Eq.(7-150), one can derive a similar equation to Eq.(7-177) in the following form (7-179) where Q is given by
7.8 Coupled Damage and Plasticity in General Effective Tensor Models
519
(7-180)
In contrast to the method used by Voyiadjis and Kattan [7-31] where the two yield functions in the configurations C and C are assumed to be equal, a more consistent approach is adopted here. This approach is based on the assumptions used to derive Eq.(7-179). It is clear that in this method the two yield functions in the configurations C and C are treated separately and two separate consistency conditions are thus invoked. In the opinion of [7-29] this emphasizes a more consistent approach than the method used by Voyiadjis and Kattan [7-31]. One is now left with the tedious algebraic manipulations of Eqs. (7-177) and dA* (7-179) in order to derive an appropriate form for the ratio \ p . First, Eq.(7dAp
179) is rewritten in the following form , where the appropriate transformations [D*]----+[D] and {CY } ----+ { CY* } are used
dF
-1
T
QdAp = d{ S7j } [Dijpq ][tlipqmn ] {de mn }
(7-181)
Then one expands Eq.(7-177) by using the appropriate transformations {de*e } ----+ { dee } and {ds*P} ----+ { dsP} to obtain
(7-182) where the derivative d [iJl mnpq ] is defined in the next section. The last major step in the derivation is to substitute the term on the right-hand side of Eq.(7181) for the results using the transformations {CY} ----+ {CY* }, {cy} ----+ {S* } , [D] ----+ [D*] and others. Once this is done, the following relation is obtained
520
7 Anisotropic Elasto-plastic Damage Mechanics
The above equation is rewritten in the form: (7-184) where
(7-185)
It is noticed that al and a2 are the last two terms on the right-hand side of Eqs.(7-178) and (7-180), respectively. It should be noted that when the material undergoes only plastic deformation without damage, that is when the configurations C and C coincide, dA* then al = a2 and a3 = 0 since d[tli] vanishes in this case, thus leading to d/' P
The relation (7-184) is now substituted into Eq.(7-171) along with Eq.(7169) to obtain the following nonlinear transformation equation for the plastic part of the spatial strain increment tensor: {de;!} = [Zijkt] {dePij}
+ {dzij }
(7-186)
where the tensors [Z] and {dz} are given by (7-187) (7-188) The transformation Eq.(7-186) will be used later in the derivation of the constitutive equations. 7.8.3 Coupled Constitutive Model In this section, a coupled constitutive model will be derived incorporating both elasto-plasticity and damage. This section is divided into three subsections detailing the derivation starting with the equations then proceeding to the desired coupling.
7.8.3.1 Evolutional Equations of Damaged Materials In this section, an inelastic constitutive model is derived in conjunction with the damage transformation equations presented in the previous sections. An elasto-plasticity stuffiness tensor that involves damage effects is derived in
7.8 Coupled Damage and Plasticity in General Effective Tensor Models
521
the Eulerian reference system. In this formulation, the rate-dependent effects are neglected and isothermal conditions are assumed. The damage evolution criterion to be used here is proposed by Lee et al. [7-32] and is given by (7-189) where J ijkl are the components of a constant fourth-order tensor [J] that is symmetric and isotopic. This tensor is represented by the following matrix 0 1~~ 0 ~ 1~ 0 [J] = ~ ~ 1 o 0 0 2(1 000 0 000 0
~)
0 0 0 0 2(1 0
~)
0 0 0 0 0 2(1 -
(7-190) ~)
where ~ is a material constant satisfying 2~ ~ ~1. In Eq.(7-190), Do represents the initial damage threshold, L(D) is the increment of damage threshold, and D is the scalar variable that represents overall damage. During the process of plastic deformation and damage, the power of dissipation G D can be modified from results of Voyiadjis and Kattan, (1990) (7-191) In order to obtain the actual values of the parameters {a}, {D}, w p , and D, one needs to solve an extremization problem, i.e. the power of dissipation G D is to be extremized subject to two constraints, namely, F( {S}, {E'}w p , {D}) = 0 and G({ a*}, L) = O. Using the method used in the calculus of multi variable functions , it is better to introduce two Lagrange multipliers dAl, and dA2 , and to form a function P such that (7-192) The problem now reduces to that of extremum on the function P. Therefore,
dP
dP
it needs to employ the necessary conditions d{ a} = 0 and dL = 0 to obtain p
{dcij}
+ {dDij} -
dF
dG
dAld{aij} - dA2d{ai) = 0
dG -dO - dA2 dL = 0
(7-193) (7-194)
dG Consequently, from Eq.(7-189) we may obtain dL = -1 and substituting this
into Eq.(7-194) gives dA2 =dD. Thus the factor dA2 describes the evolution of the overall damage parameter D which will be determined shortly. Using
522
7 Anisotropic Elasto-plastic Damage Mechanics
Eq.(7-194) and assuming that damage and plastic deformation are two independent processes, the following two incremental equations for the plastic strain and damage tensor can be expressed
{deijp} = dAl d{dF a ij } - {dDij }
(7-195)
de
(7-196)
= - dO d{a ij }
The Eq.(7-195) is the associated flow rule for the plastic strain introduced earlier in Eq.(7-167), while Eq.(7-196) is the evolution of the damage tensor. It should be noted that dAl is exactly the same as the multiplier dAp used earlier. However, it is still necessary to obtain explicit expressions for the multipliers dAp and dD. The derivational expression of dAp will be studied in the next section when the inelastic constitutive model has been discussed. The procedure to derive the expression of dD can be done by invoking the consistency condition d e( {a },{ D} ,L) = O. Therefore, we obtain
de ) ( d{a ) i
T
{daij}
dF
(
+ d{D ij }
)
T
de
{dDij } + dL dL
=0
(7-197)
de
Substituting {dD} from Eq.(7-196) along with dL
dL dL = dD( dD) gives
dD
-
=
(dt:
})T{da'J}
'J
dL dD
= 1 and
(de d{D pq }
)T
de d{a pq }
(7-198)
Finally, by substituting Eq.(7-198) into Eq.(7-196) , we obtain the general evolution equation for the damage t ensor {D} as follows.
[~(~rJ {M,,} dL dD
(
de d{D pq }
)T
de d{a pq }
(7-199)
The evolutional Eq.(7-199) will be incorporated in the constitutive model in the next two sections. It will also be applied to the derivation of the elastoplastic stiffness tensor. It should be pointed out that Eq.(7-199) is based on the damage criterion of Eq.(7-189) which is applicable to anisotropic damage.
7.8 Coupled Damage and Plasticity in General Effective Tensor Models
523
However , using the form for [J] given in Eq.(7-190) restricts the formulation to isotropy.
7.8.3.2 Co-rotational Plastic Deformation of Damaged Materials In the analysis of finite strain plasticity, one needs to define an appropriate co-rotational stress increment that is objective and frame-indifferent. Detailed discussions of this type of stress increments are available in the papers of Voyiadjis et al. [7-26 rv 27, 7-29 rv 31]. The co-rotational stress increment to be adopted in this model is given for {da A } in the following form: ,
,
{daij } = {daij } - d [Pip]{apj}
+ {aiq}
T
'
d [Pqj ]
(7-200)
where the modified spin tensor [P'] is given by [7-29] as follows. (7-201) In Eq.(7-201), [8 ] is the material spin tensor, which is the antisymmetric part of the velocity gradient and fw is an influence scalar function to be determined. The effect of f won the evolution of the stress and backstress was discussed in detail by [7-31]. The co-rotational increment do; ' has a similar expression as that in Eq.(7-200) keeping in mind that the modified spin tensor [P'] remains the same in both equations. The yield function F to be used in this model is given by Eq.(7-163) with both isotropic hardening and kinematic hardening. The Isotropic hardening is described by the evolution of the plastic work as given earlier by Eq.(7-164) , while the kinematic hardening is given by Eq.(7-165). Most of the necessary plasticity equations were already provided in subsections 7.8.1rv7.8.2 and the only one remaining is the derivation of the constitutive equation. Substituting dAp from Eq.(7-177) into Eq.(7-175) derives the general inelastic constitutive equation in the configuration C as follows.
{dakl} = [D7Jkl]{ dCkl}
(7-202)
where the elasto-plastic stiffness tensor [DeP] is given by
(7-203) The next step is to use the transformation equations developed in the previous sections in order to obtain a constitutive equation in the configuration C similar to Eq.(7-202).
524
7 Anisotropic Elasto-plastic Damage Mechanics
7.8.3.3 Coupling of Damage and Plastic Deformations In this section, the transformational equations developed in subsections 7.8.1 and 7.8.2 are used in the constitutive model provided in the previous section in order to transform the inelastic constitutive Eq.(7-202) in the configuration C, to set up a general constitutive equation in the configuration C that accounts for both damage and plastic deformation. Using Eq.(7-162) and taking its derivative, the transformation equation for {c-*e} is obtained as follows. {dc-;;} =
d [tliij'~ln] T {c-:'nn} + [tliij~l( {dc-%d
(7-204)
where d[tli]-T is obtained by taking the derivative of the identity [tli]T[tlirT = [I ] and noting that d [I ]=O. Thus, we have
_l ]T d [tlik1mn
- 1 ]T = - [_ tliijk1l ]T d [tliijpq ]T[tlipqmn
(7-205)
The derivative d[tli] can be obtained by using the chain rule as follows: (7-206) Also, the component of the co-rotational derivative d[tli' ] may be used defined by the following Lie derivative given by a general mathematical hand book.
d [tlii~mn] = d[tliijmn ]- [tlipjmn] d [Pi~]- [tliiqmn ]d[P;q ]- [tliijrn] d [P~r]- [tliijms ] d [P~s ] (7-207) The transformation Eq.(7-204) for the effective elastic strain increment tensor {dc-*e} represents a nonlinear relation. A similar nonlinear transformation Eq.(7-186) was previously derived for the effective plastic strain {dc-*P}. These two equations will be combined together to be used in the derivation of the constitutive model. Now we are ready to derive the inelastic constitutive relation in the configuration C. Starting from the constitutive Eq.(7-202) and substituting the effective transformation for {O";j} and {dc-k/ } respectively, along with Eqs.(7204) and (7-186), we obtain
+ [tliijpq]{dO"pq} + [ Zklmn]{dc-~n} + {dZ k1 })
d[tliijmn]{O"mn}
= [D:)kl ]([tliki;m( {dc-~m }
+ d [tliki~q(]{C-~q}
(7-208) Further substituting d[tli] and d[tli]T from Eqs.(7-205) and (7-206), respectively, and employing {dc-P } from Eq.(7-154) and a similar equation of {dc-e} from (7-174) , i.e. {dc-ij} = [D;jkl ]- l{dO"kl} into Eq.(7-208), the resultant expression can be carried out as
7.8 Coupled Damage and Plasticity in General Effective Tensor Models
525
d1~~:}] {dDpq}{O'mn} + [tJiijpq]{dO'pq} = [D:Jktl( [tJikl~n]T [Dpqmnrl {dO'pq} -
[tJi;;;~l( ~f~::; {dDmn}[tJiuvpq ][Dcdmnr 1{O'cd}
+ [Zklmn]{dcmn } - [Zklmn][Dabmnr 1{dO'ab} + {dz kl })
(7-209) Finally, after substituting {dD} from Eq.(7-199) into Eq. (7-209) , {dO'} can be solved in t erms of {dc }. Under several algebraic manipulations, the desired inelastic constitutive relation in the configuration C is obtained as follows. (7-210) where the effective elasto-plastic stiffness tensor [D eP*] nand the additional tensor {dg} which is comparable to the plastic relaxation stress introduced by Simo and Ju [7-33] are given by
]-1[DeP pqmn ] [Z mnkl ]
(7-211)
{d9ij } = [S;:ij rl[D~~mn]{dzmn }
(7-212)
p *] [Deijkl -
[;:::*p
~pq ij
where the fourth-order tensor [S*P] is given by
d [tJiijmn] ~{O' }~ d{D uv } d{O'u v} mn d{O'pq} =[tJiijpq ]+ dL (dG )T dG dD d{D ab } d{O'ab} - [D:Jktl
([tJikl~n]T [D;qmnrl -
[Zklmn][D;qmnr 1
dG dG - 1 T d [tJi;t~v]T d{O'mn} d{O'pq} - 1 T -1 T ) - [tJigtktl d{Dmn } dL _ ( dG )T ~ [tJiuvcd ] [tJirscd ] {O'rs} dD
d{D ab }
d{O'ab}
(7-213) The effective elasto-plastic stiffness tensor [Dep *] in Eq.(7-211) is the stiffness t ensor including the effects of damage and plastic deformation . It is derived in the configuration of the deformed and damaged body. Eqs.(7-211) and (212) can now be used in finite element analysis. However, it should be noted that the constitutive relation in Eq.(7-21O) represents a nonlinear transformation that makes the numerical implementation of this model impractical. This is due to the additional term {dg ij }, which can be considered as the
526
7 Anisotropic Elasto-plastic Damage Mechanics
same residual stress due to the damaging process. Nevertheless, the constitutive equation becomes linear provided by {dg ij } = O. This is possible only when the term ({O"mn } - {Emn })[.~ijrr] vanishes as seen in Eqs.(7-212) and (7-188) and therefore (7-214) Upon investigation of the nonlinear constitutive Eq.(7-21O), it is seen that the extra term {dg ij } is due to the linear transformation of the effective stress {O"*} and {O"}. It was shown in Eq.(7-139) that this transformation leads to a nonlinear relation between {S* } and {S}. Voyiadjis et al. [7-5, 7-26] show that a linear constitutive equation similar to Eq.(7-214) can be obtained if a linear transformation is assumed between the deviatoric stresses {S* } and {S} in the form {S7j } = [iJlijkl ]{Skd For completeness, one can obtain an identity that may be helpful in the numerical calculations. This is done by using the plastic volumetric incompressibility condition (which results directly from Eq. (7-168)) (7-215) in the configuration C. Eq.(7-21 5) is commonly used in metal plasticity without damage [7-5, 7-29]. Using Eq.(7-168) along with the condition of Eq.(7215) , a useful identity is obtained: (7-216) Eq.(7-216) is consistent with the previous conclusion of Eq.(7-142) since it was shown earlier that [Jt.rrkd = O. In finite element calculations the critical state of damage is reached when the overall parameter [l reaches a critical value called [l er at least in one of the elements. This value determines the initiation of micro-cracks and other damaging defects. Alternatively, we can assign several critical values [l~~), [l~;), etc. for different damage effects. In order to determine these critical values, which may be considered as material parameters, a series of uniaxial extension tests are to be performed on tensile specimens and the stress-strain curves drawn. In order to determine [l~V (the value of [l at which damage initiation starts for a particular damage process "i th" ), the tensile specimen has to be sectioned at each load increment. The cross-section is to be examined for any cracks or cavities. The load step when cracks first appear in terms of the strain C l is to be recorded and compared with the graph of [l vs C l. The corresponding value of [l obtained in this way will be taken to be the critical value for [l er ' This value has been used in the finite element analysis of more complicated problems. For more details see the papers presented by Chow and Wang [7-34] and Voyiadjis et al. [7-5,7-29].
7.8 Coupled Damage and Plasticity in General Effective Tensor Models
527
7.8.4 Application of Anisotropic Gurson Plastic Damage Model to Void Growth Gurson [7-21 ] proposed a yield function F({cr},w) for a porous solid with a randomly distributed volume fraction of voids. Gurson's model was used later ([7-22], [7-28]) to study necking and failure of damaged solids. Tvergaard et al. [7-22, 7-35] modified Gurson's yield function in order to account for incremental sensitivity and necking instabilities in plastically deforming solids. The modified yield function is used here in the following form (which includes kinematic hardening)
F = ({Sij} - {E'ij})T({Sij }- {E'ij }) - 2qICI]WCosh
(crk~) - cr](1 +Q2w2) = 0 2crf
(7-217) where cr f is the yield strengt h of the matrix material and Ql and Q2 are material parameters introduced by Tvergaard [7-35] to improve agreement between Gurson's model and other results. In Eq.(7-217) the variable w denotes the void volume fraction in the damaged material. In Gurson's model damage is characterized by void growth only. The void growth is described by the increment of change of w given by Voyiadjis, [7-30, 7-35]
dw = (1 - v )dE~k
(7-218)
In Gurson's model it is assumed that the voids remain spherical in shape through the whole process of deformation and damage. The change of shape of voids, their coalescence and nucleation of new voids are ignored in the model. Eq.(7-218) implies also that the plastic volumetric change dEkk, does not vanish for a material with voids. In the following it is shown how the proposed model outlined in t he previous sections of this chapter can be used to obtain the damage effective tensor [Ili] as applied to Gurson's yield function. It is also shown how certain expressions can be derived for the parameters ql and q2 in a consistent manner. That firstly starts with the yield function F in the configuration C. Therefore, use Eq.(7-163) in the form
(7-219)
cw;
in which the term was dropped since the isotropic hardening is not displayed by Gurson's function. Using the transformation Eqs.(7-147), (7-153) , and (7-154) and noting that crJ = 2cr~2 /3, Eq.(7-219) becomes
(7-220)
528
7 Anisotropic Elasto-plastic Damage Mechanics
It is noticed that Eq.(7-219) corresponds exactly to Gurson's function ofEq.(7217) with W = O. Using Eq.(7-149) to transform the total stresses in Eq.(7-220) into deviatoric stresses, one obtains
F
=({Sij} - {L~J) T [Hijkl l ({Skd - {L~l}) + (O"mm - L nnf {Oij}T [Hijk~{Okd - O"J (7-221)
or
2 2 +1 gHmnmn(O"pp - O"qq) - O"f
Eq.(7-221) represents the yield function F in the configuration C, which can now be compared to Gurson's yield function of Eq.(7-217). Thus, upon comparing Eq.(7-217) with Eq.(7-221), it is clear that the deviatoric parts of the two functions must be equal. Therefore, we obtain
({Sij } -
{L~j }) T[Hijkl l ({Skd - {L~l}) =
({Spq} -
{L~J) T ({Spq} - {L~J)
(7-222)
On the other hand , upon equating the remaining parts of the two functions , one obtains
(0"
1 2 2 2 -Hmnmn(O"pp - O"qq) 2 = 2qlO"fwcosh - kk ) - Q20"fw 9 20"f
(7-223)
The problem is now reduced to manipulating Eqs.(7-222) and (7-223). Rewriting Eq.(7-222) in the following form
({Sij } -
{L~J) T ( [Hijkt] -
[{Oik HOlj}TJ) ({Sij } -
{L~j }) = 0
(7-224) This concludes that the tensor [H l is constant for Gurson's model and can be expressed as follows: (7-225) It is clear that the deviatoric part of Gurson's yield function does not display any damage characteristics as given by Eq.(7-217). This is further
7.8 Coupled Damage and Plasticity in General Effective Tensor Models
529
supported by Eq.(7-225) where the damage effect tensor is independent of the damage variable {ill. Next, upon considering Eq.(7-225), it obtains that the tensor becomes a scalar constant as Hmmnn = 3. Substituting this value into Eq.(7-223) yields
~ (O"pp -
LqJ
2
= [2 q1 cosh
(;;~)
- q2W] wO"J
(7-226)
Eq.(7-226) must be satisfied for a possible relationship between Gurson's model and the proposal model. Eq.(7-226), as it stands, does not seem to merit an explicit relationship between parameters ql, Q2, and w. This is due to the presence of the term "cosh" function on the right-hand side. Therefore, it is clear that we cannot proceed further without making some assumptions. In particular, two assumptions are to be employed. The first assumption is valid for small values of (O"kk) , where only the first two terms in the "cosh"
20"f
series expansion are considered cosh (O"kk) ;::::; 1 + O"kk
20"f
80"J
(7-227)
The second assumption concerns the term Lqq which appears in the Eq.(788). For the following to be valid , it needs to consider a modified Gurson yield function where the volumetric stress O"kk is replaced by (O"kk- Lqq). Therefore, upon incorporating the above two assumptions into Eq.(7-226), it gives
(7-228) It is clear from Eq.(7-228) that the following two expressions of ql and q2 in terms of W need to be satisfied ql
= 4j(3w) ,
(7-229)
The relations in Eq.(7-229) ' represent variable expressions of parameters ql and q2 in terms of the void volume fraction , in contrast to the constant values. The relations (7-229) are consistently derived and although they are approximate, in the mentioned opinion, they form a basis for more sophisticated expressions. As it stands, Gurson's function of Eq.(7-217) is a modified version of the general Gurson's function containing the term cosh instead of cosh
[(;;~) ]
[(O"~;~)q)]
that is used in the derivation of Eq.(7-228). This
point should be pursued and the proposed modified Gurson function explored further.
530
7 Anisotropic Elasto-plastic Damage Mechanics
7.8 .5 Cor otational E ffective Spin Tensor In this section, a formal derivation is presented for the transformation equation of the modified spin tensor that is used in the co-rotational incremental equations. In the configuration C, the co-rotational derivative of the effective stress tensor is given by (7-230) where [dP'*] is the effective modified spin t ensor. The problem now reduces to finding a relation between [dP"] and [dP"*] This should keep in mind , however, that Eq.(7-230) is valid only when a Cartesian coordinate syst em is adopted. The same remark applies to Eq.(7-200) in the configuration C. In order to derive the required relation, lets us firstly start with the transformation {CTtj} = [iJlijkl ]{CTkd. Taking the co-rotational derivative of this equation and rearranging the t erms, it becomes (7-231) Substituting {dCT:n from Eq.(7-230) int o Eq.(7-231) and using the material derivative {dCTtj} = d [iJlij kl]{ CT kl} + [iJlijpq ]{ dCTpq}, the derivative det ail list s below
{dCT~d = [iJlij~l ] ({dCT;j} - [dPi~ ]{CT;j}
+ {CT;j}[dPi~*]-
{dCT~d = ( [iJlij~l ][diJIijrs]{CTrs } + [iJlij~Ll[iJlijpq]{dCTpq}) + ( [iJlij~Ll {CT;j][dPi~*] )
( [iJlij~Ll[dPi~ ]{CT;j})
( [iJlij~l ][diJIi~mn]{CTmn}) = [iJlijkl ]([diJIij mn] - [diJIij mn ]) { CT mn } + {dCTkd - [iJlij~l ][dPi';][iJlpjab]{ CTab} + [iJlij~l ][iJliqcd]{ CTcd}[dP;;J
" -1
{dCTkd
-
[diJIi~mn]{CTmn})
-
"
finely we obtain
(7-232) Comparing the two co-rotational derivatives appearing in Eq. (7-200) {dCT: j } + {CTiq}[dP;j ] and Eq.(7-232) , and after performing some t edious algebraic manipulations, we can finally obtain a relation between [dP"] and [dP"*] in the following form
{dCT ij } - [dPi~]{CTpj}
[dP';n] = [Amnpq ] [dP;q ] + [dBmn] where the t ensors [Amnpq ] and [dBmn] are given by
(7-233)
7.9 Elasto-plastic Damage for Finite-Strain
[dBmnl = -[C;"nkl rl[tli~ll l ( [dtlipqrsl - [dtli;qrs])[o-rsl
531
(7-235)
and the tensor [C;"'nkll is given by (7-236)
With the availability of the transformation equation of the spin tensor, the theory presented in this section is now complete.
7.9 Elasto-plastic Damage for Finite-Strain In this section, the damage for finite strain elasto-plastic deformation is introduced using the fourth-order damage effect tensor through the concept of the effective stress within the framework of continuum damage mechanics. The proposed approach provides a general description of damage applicable to finite strains. This is accomplished by directly considering the kinematics of the deformation field and, furthermore, noting that it is not confined to small strains as in the case of the strain equivalence or the strain energy equivalence approaches. In this section the damage is described in both the elastic domain and the plastic domain using the fourth-order damage effect tensor, which is a function of the second-order damage tensor. Two kinds of secondorder damage tensor representations are used with respect to two reference configurations. The finite elasto-plastic deformation behavior with damage is also viewed here within the framework of thermodynamics with internal state variables. 7.9.1 Configuration of Deformation and Damage
A continuous body in an initial undeformed configuration that consists of the material volume Vo is denoted by Co , while the elasto-plastic damaged deformed configuration at time t after the body is subjected to a set of external agencies is denoted by Ct. The corresponding material volume at time tis denoted by Vi, Upon elastic unloading from the configuration C t an intermediate stress-free configuration is denoted by Cdp' In the framework of continuum damage mechanics, a number of fictitious configurations, based on the effective stress concept, are assumed that are obtained by fictitiously removing all the damage that the body has undergone. Thus, the fictitious configuration of the body denoted by C t is obtained from C t by fictitiously removing all the damage that the body has undergone at Ct. Also, the fictitious configuration denoted by C p is assumed, which is obtained from Cdp by fictitiously removing all the damage that the body has undergone at Cdp' While the
532
7 Anisotropic Elasto-plastic Damage Mechanics
configuration C p is the intermediate configuration upon unloading from the configuration C t , the initial undeformed body may have a pre-existing damage state. The initial fictitious effective configuration denoted by Co is defined by removing the initial damage from the initial undeformed configuration of the body. In the case of no initial damage existing in the undeformed body, the initial fictitious effective configuration is identical to the initial un deformed configuration. Both formulation of Cartesian tensors and matrixes are used in this section and the tensorial index notation is employed in all equations. The matrix form of t ensors used in texts and formulations are denoted by the matrix name with subscriptions in a square bracket. However, some superscripts in the notation do not indicate tensorial indices but merely stand for the corresponding deformation configurations such as "e" for elastic, "p" for plastic, and "d" for damage, etc. The below barred and tilted notations refer to the fictitious effective configurations.
7.9.2 Description of Damage Tensors The damage state can be described using an even order t ensor ([7-38], [7-37], [7-36]) pointed out that even for isotropic damage one should employ a damage tensor (not a scalar damage variable) to characterize the state of damage in materials. However, the damage generally is anisotropic due to the external agency condition or the material nature itself. Although the fourth-order damage tensor can be used directly as a linear transformation tensor to define the effective stress tensor, it is not easy to characterize physically the fourthorder damage tensor compared with the second-order damage tensor. In this section, the damage is considered as a symmetric second-order tensor. However, the damage tensor for finite elasto-plastic deformation can be defined in two reference systems [7-39]. The first one is the damage tensor denoted by [il] representing the damage state with respect to the current damage configuration C t Another one is denoted by [il/\ ] and is representing the damage state with respect to the elastically unloaded damage configuration C dp ' Both are given by Murakami [7-40] as follows , 3
sum over k)
(7-237)
ilij = ~ ilkmi mj (no sum over k)
(7-238)
n Jtij =
'""' A k k ~ Jtkni nj A
A
( no
k=l ,
3 ,"", "AkAk
k=l
where {iLk} and {rhk} are eigenvectors corresponding to the eigen-values Dk and D~ of the damage tensors [ill and [il/\] respectively. Eqs.(7-237) and (7-238) can be written alternately as follows (7-239)
7.9 Elasto-plastic Damage for Finite-Strain
[l:j = eikej/2~l
533
(7-240)
The damage tensors in the coordinate system that coincides with the three orthogonal principal directions of the damage tensors n kl and n~l' in Eqs.(7239) and (7-240), are obviously of diagonal form and are given by (7-241)
[~~o ~; n;~ 1
(7-242)
0
and the second-order transformation tensors [b] and [e] are given by
[b ij ] = [:: :: ::], [eij ] = [:: :: ::]
nr
n~
n~
mr
m~
(7-243)
m~
These proper orthogonal transformation tensors require that (7-244) where 6ij is the Kronecker delta and the determinants of the matrices [b] and [e] are given by
Ibl = lei = 1
(7-245)
The relation between the damage tensors [[l] and [[l/\] will be shown in subsection 7.9.4. 7.9.3 Corresponding Damage Effective Tensor for Symmetrized Model II In a general state of deformation and damage, the effective stress tensor {CY*} is related to the Cauchy stress tensor {CY} by {CYij} = [lliijkl]{CYkL} which is a linear transformation shown in previous chapters. Some linear transformation tensors called the symmetrized damage effective tensors are applied in much literature using symmetrization methods (detail to be seen in subsections 5.7 and 5.9). In this section, the fourth-order damage effect tensor defined in Eq.(5-130) and represented by tP[j/i).. = (6ik-[lik)1/2(6jl-[ljl)1/2 will be used because of its geometrical symmetrization of the effective stress. However, it is very difficult to obtain the explicit representation of (6ik - [lik) 1/2. The explicit representation of the fourth order damage effective tensor [[tP] using
534
7 Anisotropic Elasto-plastic Damage Mechanics
the second-order damage tensor [S?] is more convenient in the implementation of the constitutive modeling of damage mechanics. Therefore, the damage effective tensor [[tP"] applied in this section should be obtained using the coordinate transformation of the principal damage direction coordinate system. Thus, the applied fourth-order damage effective tensor [tP"] can be written as follows, -
= bmi bnjbpkbqiJ!mnpq -~
iJ!ikj l
(7-246)
where [iJ!~] is a fourth-order damage effect tensor with reference to the principal damage direction coordinate system. The fourth-order damage effective tensor [iJ! ~] an be written as follows, -
~
iJ!mnpq
= a mpa nq ~
~
(7-247)
where the second order tensor [a~] in the principal damage direction coordinate system is given by 1
0
)1 - Dl ~
[aij]
~ -1/2
= [(Oij - Dij )
]
=
0
0
1
0
)1 - D3
0
0
(7-248)
1 )1 - D3
Substituting Eq.(7-247) into Eq.(7-246), the following relation can be obtained (7-249a) or -
iJ!ijkl
= bmi bnjbpkbqla mpa nq = aikajl ~
~
(7-249b)
Using Eq.(7-249), a second-order tensor [a] is defined as follows, [aik]
= [bmi]T [a~ mp][bpk]
(7-250)
The matrix form of Eq.(7-18) is given as follows , [a] = [b] T [a~][b] ..1>.u..".u..+~+~ ~+~+~~+~+~ v',-D, v"-D 2 v" - D2 v',-D, v"-D 2 v" - D2 v',-D, v" - D2 v" - D2 ~+~+~~+~+~ ~+~+~ v',-D, v"-D v" - D v',-D, v"-D v" - D v',-D, v" - D v" - D
2
2
2
2
2
2
~+~+~~+~+~ ~+~+~ v',-D, v"-D 2 v" - D2 v',-D, v"-D 2 v" - D2 v',-D, v" - D2 v" - D2
(7-251)
7.9 Elasto-plastic Damage for Finite-Strain
535
7.9.4 Elasto-plastic Damage Behavior with Finite Strains 7.9.4.1 Deformation Gradient and Finite Strain
A position of a particle in configuration Co at to is denoted by {X} and can be defined at its corresponding position in configuration C t at t , denoted by {x }. Furthermore, assuming that the deformation is smooth regardless of damage, one can assume a one-to-one mapping such that
{x} = {Xk({X},t)} or Xk = Xk({X},t)
(7-252)
or (7-253)
The corresponding deformation gradient is expressed as follows:
d{x} dX i [F ] = d{X} or Fij = dX j
(7-254)
and the change in the squared length of a material element {dX} is used as a measure of deformation such that (ds)2 - (dS)2 = {dx}T{dx} - {dX}T{dX} = 2({dXi }f [ci j]{dXj} (7-255) or (7-256)
where (ds)2 and (dS)2 are the squared lengths of the material elements in the deformation with damage configuration C t , and the initial undeformed configuration Co , respectively, while [10] and are the Lagrangian and Eulerian strain tensors, respectively, and [E] are given by 1
1
T
[10] = 2{ [F ] [F ]- [I]} = 2( [G]- [ID or Cij
[E] = Eij =
1
1
T
(7-257)
= 2(Fik ) (Fik - 6ij) = 2(G ij - 6ij )
~{ [I] - [F rT[Fr l} = ~( [I] - [E rl ) or 2 1
1
2
(7-258)
2(6ij - FikT Fi,/ ) = 2(6ij - Ei/ )
where [G] and [E] are the right Cauchy-Green and the left Cauchy-Green tensors, respectively.
536
7 Anisotropic Elasto-plastic Damage Mechanics
The velocity vector field in the current configuration at time t is given by
{V-} = d{xd ,
(7-259)
dt
Thus the velocity gradient in the current configuration at time t is given by
[L] = d{v} = ~ ( d{ x } ) = ~ (d{ X} d{X}) = ~ ( [F ] [FrT ) dt d{x} T dt d{X} d{x}T dt d{x}
1:]
= d L
[FrT
- dVi _
'J -
~
dx - - dt J
+ [F]
d [~~-T
= [d] + [w]
(dX i dX k ) _ ~ dXk dx - dt J
= dij + Wij
(F,k F-kj
1) _
-
F
dFik F- 1 dFk-:/ dt kj + ,k dt (7-260)
where d [F] indicates the material time derivative and where [d] and [w] are dt the rate of deformation (stretching) and the vorticity respectively. The rate of deformation [d] is equal to the symmetric part of the velocity gradient [LJ, while the vorticity [w] is the antisymmetric part of the velocity gradient [L ] such that 1
[d] =
~
([F] + [F] T) or dij = "2(Fij
+ Fji )
(7-261)
[w] =
~
([F] - [F]T ) or wij = "2(Fij - Fji )
(7-262)
1
Strain rate measures are obtained by differentiating Eqs.(7-255) and (7256) such that
or
7.9 Elasto-plastic Damage for Finite-Strain
537
(7-264) Thus
(7-265)
By comparing Eq. (7-263) and (7-265), it obtains the rate of the Lagrangian strain that is the projection of [d] onto the reference frame as follows , (7-266) while the deformation rate [d] is equal to the Cotter-Rivin connected rate of the Eulerian strain as follows:
The convective derivative shown in Eq.(7-267) can also be interpreted as the Lie derivative of the Eulerian Strain (Lubarda and Krajcinovic, [7-41]). 7.9.4.2 Damage Configurations of Deformation Gradient and Finite Strain
A schematic drawing representing the kinematics of elasto-plastic damage deformation is shown in Fig.7-13. In the figure, Co is the initial undeformed configuration of the body which may have initial damage in the material. C t represents the current elasto-plastically deformed and damaged configuration of the body. The configuration of Co represents the initial configuration of the body that is obtained by fictitiously removing the initial damage from
538
7 Anisotropic Elasto-plastic Damage Mechanics
the Co configuration. If the initial configuration is undamaged , there is consequently no difference in the configurations Co and Co. The configuration C t is obtained by fictitiously removing the damage from the configuration Ct. Configuration Cdp is an intermediate configuration upon elastic unloading. In the most general case of large deformation processes, damage may be involved due to void and micro-crack development because of external agencies. Although damage at the micro-level is a material discontinuity, damage can be considered as an irreversible deformation process in the framework of continuum damage mechanics. Furthermore, one assumes that upon unloading from the elasto-plastic damage state, the elastic part of the deformation can be completely recovered while no additional plastic deformation and damage takes place. Thus, upon unloading the elasto-plastic damage deformed body from the current configuration, C t will elastically unload to an intermediate stress free configuration denoted by C dp as shown in Fig.7-1 3. Although the damage process is an irreversible deformation thermodynamically, the deformation due to damage itself can, however, be partially or completely recovered upon unloading due to closure of micro-cracks or contraction of micro-voids. Nevertheless, recovery of damage deformation does not mean the healing of damage. The deformation gradient tensor and the Green deformation tensor of the elasto-plastic damage deformation can be obtained through Path I, Path II, or Path III as shown in Fig.7-13. Consider Path I - the deformation gradient referred to the un deformed configuration Co, denoted by [P] and is polarly decomposed into the elastic deformation gradient denoted by [pe] and the damage-plastic deformation gradient denoted by [pdp] such that (7-268)
c.
__~Cd-,-P___ . ___ . ___ .~ . _,_ . _,_ .
I
" ~: !I "
Path! : - Path II: - - - - Path 111 : - '-- '-
IF
6'::----!~ -----c:0 ----~ ------cb I
i
...
I
Fig. 7-13 Schematic representation of elasto-plastic damage deformation configurations
7.9 Elasto-plastic Damage for Finite-Strain
539
The elastic deformation gradient is given by
[pe] = d{ x } or pe = dXi d{ x dp } 'J dx dp
(7-269)
J
The corresponding damage-plastic deformation gradient is given by
dp pdp = dxfP [pdp] = d{ x } d{X} or 'J dXj
(7-270)
The right Cauchy-Green deformation tensor [G] is given by (7-271) The finite deformation damage models emphasize that "added flexibility", due to the existence of micro-cracks or micro-voids, is already embedded in the deformation gradient implicitly. Murakami [7-40] presented the damage deformation using the second-order damage tensor. However, the lack of an explicit formulation for finite deformation with damage leads to failure in obtaining an explicit derivation of the damage deformation. Although most finite strain elasto-plastic deformation processes involve damage such as micro-voids, nucleation and micro-crack development due to external agencies, only the elastic and plastic deformation processes, however, are considered due to the complexity in the development of damage deformation. In this section, the kinematics of damage will be explicitly characterized based on continuum damage mechanics. The elastic deformation gradient corresponds to elastic stretching and rigid body rotations due to both internal and external constraints. The plastic deformation gradient arises from purely irreversible processes due to dislocations in the material. Damage may initiate and evolve in both the elastic and plastic deformation processes. In particular, damage in the elastic deformation state is termed elastic damage, which is the case for most brittle materials, while damage in the plastic deformation state is termed plastic damage, which is mainly for ductile materials. Additional deformation due to damage consists of damage itself with additional deformation due to elastic and plastic stiffness. In this section, kinematics of damage deformation is completely described for both damage and the coupling of damage with elasto-plastic deformation. The total Lagrangian strain tensor is expressed as follows ,
[E] =
~ ([FdP([Fd P]- [I ]) + ~ [PdP(([pe]T[pe]_ [1]) [pd p]
= [Edp] + [pdp([Ee][pd p] = [E dp ] + [Ee] or
(7-272a)
540
7 Anisotropic Elasto-plastic Damage Mechanics _ 1 (Fdp Fdp
Cij -
2"
ki
kj -
s;) + 2"1 Fdp(Fe Fe mi km kn
Vij
-
S;
Vm n
)Fdp _ nj -
dp
Cij
+ Fdp mi
e
Emn
Fdp _ nj -
dp
Cij
+ Cije
(7-272b) where [e dp ] and [eel are the Lagrangian damage-plastic strain tensor and the Lagrangian elastic strain tensor respectively, measured with respect to the reference configuration Co , is the Lagrangian elastic strain tensor measured with respect to the intermediate configuration C dp ' Similarly, the Eulerian strains corresponding to deformation gradients [Fe] and [Fdp] are given
dp = -1(5:v·· - F dpl dp- 1 ) or kt· Fk J. 2 tJ
e·· 'J
e
e·· tJ
1 = -1(5: - Fket·- Fke-J· ') 2 v·· tJ
(7-273)
The Eulerian strain tensor can be expressed as follows,
(7-274) The strain tensor [e dp] is referred to the intermediat e configuration Cdp , while the train tensors [EJ, [Ee] and [Edp] are defined relative to the current configuration as a reference. The relationship between the Lagrangian and Eulerian strains is obtained directly in the form of (7-275) The change in the squared length of a material element deformed elastically from C t to C dp is given by
(ds)2 - (dS)2 = {dx} T {dx} - {dxdp{{dx dp } = {dx i}T {dx i} - {dx idP} T {dx idp} = 2{dXdT [eeij]{dXj}
(7-276)
However, the change in the squared length of a material element due to damage and plastic deform ation from Cdp to Co is given by (7-277) The kinematics of finite strain elasto-plastic deformation including damage is completely described in Path 1. In order to describe the kinematics of damage and plastic deformation, the deformation gradient given by Eq.(7-268) may be further decomposed into
[F ] = [Fe] [Fd ][FP ] or Fij = FtkF~mF~j
(7-278)
However, it is very difficult to characterize physically only the kinematics of deformation due to damage in spite of its obvious physical phenomena.
7.9 Elasto-plastic Damage for Finite-Strain
541
The damage, however, may be defined through the effective stress concept. Similarly, the kinematics of damage can be described using the kinematic configuration. Considering Path II, the deformation gradient can be alternatively expressed as follows , (7-279) where [Fd*] is the fictitious damage deformation gradient from configuration C t to C t and is given by
[Fd*] = d{ x } or F d* = dX i d{x* } tJ dX;
(7-280)
The elastic deform ation gradient in the effective configuration is given by
[Fn] = d{ X* } or F e* = dX; d{ x p *} tJ dXr
(7-281)
The corresponding plastic deformation gradient in the effective configuration is given by :\ p*
[FP*] = d{x P* } FP*=~ d{X*} or tJ dX*
(7-282)
J
while the fictitious initial damage deformation gradient from configuration Co to Co is given by
[Fdo*] = d{X* } or F do * = dX; tJ dX. d{X} J
(7-283)
Similar to Path I, the right Cauchy Green deformation tensor, [G], is given by
(7-284) The Lagrangian damage strain tensor measured with respect to the fictitious configuration C t is given by
(7-285) and the corresponding Lagrangian effective elastic strain tensor measured with respect to the fictitious configuration C P is given by
542
7 Anisotropic Elasto-plastic Damage Mechanics
(7-286)
The Lagrangian effective plastic strain tensor measured with respect to t he fictitious undamaged initial configuration Co is given by (7-287)
The total Lagrangian strain tensor is therefore expressed as follows:
[c:] = ~ ([FdO*]T [Fdo*] - [1]) + ~ [F dO*( ( [FP*] T [FP*]- [1]) [Fdo*]
+ ~ ([FdO*]T[Fp*]T ( [Fe*]T[F e*] - [1]) [FP*] [Fdo*] + ~ [FdO*]T[FP*]T[Fe*]T ( [Fd*]T [Fd*] - [1]) [Fe*] [FP*] [Fdo*] (7-288)
or C:ij
=21 (Fkido *Fkjdo * -
(j) ij
1 pdo* (FP* FP* +2 mi km kn
+ ~Fdo* pp*(Fn F e* _ 2 nt rn qr q s
(j
rs
(j
mn
) pdo* nj
)FP* pdo* sm mJ
d*F d* _ + ~pdo* pp* pe*(Fqr 2 nw rn qs Wt
-
(j
rs
(7-289)
e* FP* F do * )Fsm mk kJ
The Lagrangian init ial damage strain tensor measured with respect to the reference configuration Co is denoted by (7-290)
The Lagrangian plastic strain tensor measured with respect to t he reference configuration Co is denoted by (7-291)
One now defines the Lagrangian elastic strain tensor measured with respect to the reference configuration Co as follows,
[c: e *] = [F do*( [FP*]T[Ee*][FP*][F do *] or c:f; = F~f* F;Z E%::n F!~F:r (7-292) and the corresponding Lagrangian damage strain t ensor measured with respect to the reference configuration Co is given by
[c: d*] = [Fdo*] T [FP*] T[Fn] T [Ed*][Fe*][FP*][Fdo*] or = pdo*pp* pe* Ed* pe* PP*Fdo* c: d* Wt wn nk km mr rs SJ t)
(7-293)
7.9 Elasto-plastic Damage for Finite-Strain
543
The total Lagrangian strain is now given as follows through the additive decomposition of the corresponding strains (7-294)
The change in the squared length of a material element deformed due to fictitiously removing damage from C t to C t is given by
(ds)2 - (ds* )2 = {dx }T {dx } - {dx* }T {dx* } = dx jdx j - dXj* dx j*
= 2{dX;}T[c d *;j]{ dXj}
(7-295)
The change in the squared length of a material element deformed elastically from C t to C p is given by
The change in the squared length of a material element deformed plastically from Co to C p is then given by
while the change in the squared length of a material element deformed due to fictitious removing of the initial damage from Co to Co is given by (7-298)
Finally, Path III gives the deformation gradient as follows, (7-299)
where [FdA] is the fictitious damage deformation gradient from configuration to C dp and is given by
C;
[F d']
__
d{ x dp } d' dX dp or F·· = - 'd{ XP' } 'J dXr
(7-300)
and the corresponding plastic deformation gradient in the effective configuration is given by
[FP'] =
~~X;} or Fl;' = ~~{
(7-301)
Similar to P ath II, the Right Cauchy Green deformation tensor [G] is given by
544
7 Anisotropic Elasto-plastic Damage Mechanics
[G] = [F do*( [FP'( [Fd'( [Fef[Fe*][Fd'][FP'][F do *] G ij
do *F P' Fd' Fe Fe Fd' FP' F do* = Fmk kq qp pi mn nl ls sj
(7-302)
The Lagrangian damage strain tensor measured with respect to the fictitious intermediate configuration C; is given by
(7-303) The total Lagrangian strain tensor is expressed as follows , * Cij = 2"1 (Fdo* ki Fdo* kj - J) ij
d + 2"1 Fdo*FP' ni Tn (Fd'F qT qs'
-
+ 2"1 FdO*(FP' mi km FP' kn
- Jmn )FdO* nj
do* sm mj TS)FP'F
s:
U
+ 2"1 Fdo*FP' wi nw Fd' Tn (Fd qT Fdqs -
(7-304)
)F d' FP' Fdo* TS 8m mk kj
s:
U
The Lagrangian damage strain tensor measured with respect to the reference configuration Co is denoted by
[c d*] = [F do*( [FP'( [Ed'][FP'][F do *] or cfj* = Fft* F:r,'k
Ec;;,n FX~F:r
(7-305) The Lagrangian elastic strain tensor measured with respect to the reference configuration Co is denoted by
e
_
Cij -
Fdo*FP'Fd' e Fd'Fp'Fdo* li kl mk Emn nq qT Tj
(7-306)
The corresponding total Lagrangian strain is now given by
The change in the squared length of a material element deformed by fictitious removal of damage from Cdp to C; is given by
The change in the squared length of a material element deformed plastically from Co to C; is then given by
7.9 Elasto-plastic Damage for Finite-Strain
545
The total Lagrangian strain tensors obtained by considering the three paths are given by Eqs.(7-272), (7-294) , and (7-307). From the equivalence of these total strains, we obtain the following explicit presentations of the kinematics of damage. With the assumption of the equivalence between the elastic strain tensors given by Eqs.(7-272) and (7-307), the damage-plastic deformation gradient given by Eq.(7-270) and the Lagrangian damage plastic strain tensor can be expressed as follows, (7-310) and (7-311) Furthermore, one obtains the following expression from Eqs.(7-294) and (7-307) as follows , (7-312) which concludes that C; and C p are the same. Substituting Eqs.(7-293), (7305), and (7-306) into Eq.(7-312), the effective Lagrangian elastic tensor is
e* _ Cij -
Fdo*FP* (d ' ki mk Emn
-
Fe* qm
e* + F ' d* Frn qm
Eqr
e Eqr
Fd')FP*Fdo* rn ns sj (7-313)
Using Eqs.(7-292) and (7-313), we can now express { E} as follows,
(7-314) This expression gives a general relation of the effective elastic strain for finite strains of elasto-plastic damage deformation. In the special case when we assume that
[E d'] _ [Fe*]T [Ed*] [Fe*] = 0 or
d' Eij
e* Emn e* = 0 Fmi d* Fnj
(7-315)
Eq.(7-314) can be reduced to the following expression
[E e*] = [Fd']T[ E e][Fd'] or
e* Eij
= Fd' ki
e Ekl
Fd' lj
(7-316)
This relation is similar to that obtained without consideration of the kinematics of damage and only utilizing the hypothesis of elastic energy equivalence. However, Eq.(7-316) in the case of finite strains is given by relation in
546
7 Anisotropic Elasto-plastic Damage Mechanics
Eq.(7-314) which cannot be obtained through the hypothesis of elastic energy equivalence. Eq.(7-315) may be valid only in some special case of small strain theory. 7.9.4.3 De formation Gradients Due to Fictitious Damage
The two fictitious deformation gradients given by Eqs.(7-280) and (7-300) may be used to define the damage t ensor in order to describe the damage behavior of solids. Since t he fictitious effective deformed configuration denoted by G t is obtained by removing damage from the real deformed configuration denoted by Gt , the differential volume of the fictitious effective deformed volumes denoted by d V t is therefore obtained as follows ,
d~* = d~
- dVd = )(1 - Sll )(l - Sl2)(1 -
Sl3)d~
(7-317)
dVt = Jd*d1/t *
(7-318)
where Vd is the volume of damage in the configuration Gt and Jd* is t ermed the Jacobian of the damage deformation which is the determinant of the fictitious damage deformation gradient. Thus, the J acobian of the damage deformation can be written as follows ,
Jd*
-IFd*1 _ J(l -
ij
-
1
(7-319)
Sll)(l - Sl2)(1 - Sl3)
The determinant of the matrix [a] in Eq.(7-251) is given by (7-320) Thus, one assumes the following relation wit hout loss of generality (7-321) Although the identity is esta blished between Jd* and Iai, this is not, however, sufficient to demonstrate the validity of Eq.(7-321). This relation is assumed here to be based on the physics of the geometrically symmetrized effective stress concept. Similarly, the fictitious damage deformation gradient [F dA] can be written as follows ,
[Fd'] = ([1]-
[Sl]) - ~
or
Fi~' = (Oij - Slij) - ~
(7-322)
Finally, assuming that {x* }= {x A } based on Eq.(7-312) , the relations between [FdA] and [Fd*] and [SlA] and [Sl] are given by
[F d'] = [F e][Fd*][F er 1 or Fi~' = Fki Ft t F lj -
1
(7-323) (7-324)
7.9 Elasto-plastic Damage for Finite-Strain
547
7.9.4.4 ecomposition of Elasto-plastic Finite Strains Coupled with Damage The kinematics of finite deformation are described here based on the polar decomposition by considering three paths as indicated in the previous section. In order to proceed further, one assumes a homogeneous state of deformation such that the completely unloaded stress-free configuration C dp has opened cracks and micro-cavities. Furthermore, one assumes that these cracks and micro-cavities can be completely closed by subjecting them to certain additional stress. The configuration that is subjected to the additional stresses is denoted by Cp and it is assumed that this configuration has only deformed plastically. The additional stress which can close all micro-cracks and microcavities is assumed as follows , (7-325) If no initial damage is assumed in the configuration Co, it can be assumed that Cp = C;. The total displacement vector {u( {X}, t)} can be decomposed in the Cartesian reference frame in the absence of rigid body displacement such that (7-326) (7-327) (7-328) (7-329) (7-330) where {xd} is a point in the intermediate unloaded configuration Cdp and {x P} is a point in the configuration C;. Recalling that {u} = {x} - {X} and using the notation
ui,j
dX
= dX2, the corresponding total Lagrangian strain tensor {E J
given by Eq.(7-257) can be written in the usual form as follows:
[]= E
~2 1
(d{U} d{ X}
(d{U}) T
+ d{ X}
d{U} (d{U}) T) =
+ d{ X} d{ X} 1
E·· 2J = 2 (U 2,J. + UJ,t. + Ut, kUk ,J.) = -2 (J2J
~2 ( [J ] + [J ]T + [J ][J ]T )
+ JJt + JkJkJ·) 2
(7-331) Substituting Eq.(7-326) into Eq.(7-331) gives
548
7 Anisotropic Elasto-plastic Damage Mechanics
[e] = [E P ] e lj
P
=E ij
+ [Ed] + [Ee] + [E pe ] + [E de ] + [E Pd ] + Eijd + Eije + Eijpe + Eijde + Eijpd
or
(7-332)
where [EP] termed the pure plastic strain is given by EP
'J
= ~2
(up.
t,J
+ up. + uP" kU~ ,J.) J,t
(7-333)
[Ed] termed the pure damage strain is given by
(7-334) [Ee] termed the pure elastic strain is given by Ee
'J
= ~2
e . + uekuek .) (u et ,J. + u J,t " ,J
(7-335)
[Ede] termed the coupled elastic-damage strain is given by
(e
de. = -1 uk ·Uk· d E·'J 2 ,' , J
+ u·dkUk e) . ,J
t,
(7-336)
[Epe] termed the coupled elastic-plastic strain is given by E·pe. = 'J
-21
(uk e ·u p pe) ,' k ,J. + U" kUk ,J.
(7-337)
and [EPd] termed the coupled plastic-damage strain is given by pd_ 1 (d E·tJ . - -2 uk ,t·U Pk ,J.
+ UP" kUkd) . ,J
(7-338)
One defines the Lagrangian elastic strain as follows , [eel = [Ee]
+ [E pe ] + [Ede]
or eL =E~j
+ EfJ + EfJ
(7-339)
the the Lagrangian damage strain as follows: [cd] = [Ed] or e1j =Efj
and the Lagrangian plastic strain as follows, (7-340)
The coupled term of elastic-damage and plastic-damage strains are linked, respectively, with the elastic and plastic strains since they directly influence the stresses acting on the body. Consequently, the total Lagrangian strain can be written as follows: (7-341)
7.9 Elasto-plastic Damage for Finite-Strain
549
The differential displacement is given by
{duJ = {Xi (t
+ dtn - {xi (tn
(7-342)
Then the corresponding differential total displacement can be decomposed into an elastic, plastic and damage parts as follows:
{du i } = {dun
+ {dun + {dut}
(7-343)
Evidently, one obtains the following decomposition of the velocity tensor field
{v({x }, tn {Vi(Xi, t)} = {Vf(Xi, t)}
+ {vt(Xi,tn + {Vf(Xi,tn
(7-344)
where {v e } is the velocity vector field due to elastic stretching and rigid body rotations, {v d } is the velocity vector field due to the damage process, and {v P } is the velocity vector field arising from the plastic deformations due to dislocation motion. According to Eqs.(7-260)rv(7-263) the gradient of the frame {x } is given by the following relation (7-345) (7-346) (7-347)
7.9.5 Thermodynamic Description of Finite Strain Damage Finite elasto-plastic deformation behavior with damage can be viewed within the framework of thermodynamics with internal state variables. The Helmholtz free energy per unit mass in an isothermal deformation process at the current state of the deformation and material damage is assumed as follows, (7-348) where U is the strain energy which is a purely reversible stored energy, while if> is the energy associated with specific micro-structural changes produced by damage and plastic yielding. Conceptionally, the energy if> is assumed to be an irreversible energy. In general, an explicit presentation of the energy if> and its rate ~~ is limited by the complexities of the internal micro-structural changes. However, only two internal variables which are associated with damage and plastic hardening, respectively, are considered in this work. For the sake of a schematic description of the above stated concepts, the uniaxial stress-strain curves shown in Fig.7-14 are used. In Fig.7-14, Eo is the initial undamaged Young's modulus, E* is the damaged (effective) Young's modulus, {E} is the second Piola-Kirchhof stress, and {E} is the Lagrangian strain. Even though
550
7 Anisotropic Elasto-plastic Damage Mechanics
these notations are for the case of a uniaxial state, they can be used in indicial tensor notation in the equations below without loss of generality. Referring to the solid curve in Fig.7-14, the total Lagrangian strain t ensor {c} is rewritten from Eq.(7-741) in vector form (7-349) where {cP } is the plastic strain tensor , {ce } is the elastic strain tensor , and {cd} is the additional strain t ensor due to damage. Comparing Eqs.(7-272) and (7-349) gives (7-350)
a
- -Elasto-plastic-damage a -I: curve - - - -Elasto-plasticea-I: curve
E'
E
Fig. 7-14 Schematic representation of elasto-plastic damage stress-strain curves for uniaxial state of stress Furthermore, the additional strain tensor due to damage can be decomposed as follows, (7-351) where { c~;} is the irrecoverable damage strain tensor due to lack of closure of the micro-cracks and micro-voids during unloading, while {ct;} is the elastic damage strain tensor due to the reduction of the elastic stiffness tensor. Thus, the purely reversible strain tensor {c E } due to unloading, can be obtained by (7-352) The strain energy U which is shown as the shaded triangular area in Fig.7-14 is assumed as follows ,
7.9 Elasto-plastic Damage for Finite-Strain
551
(7-353) where p is the specific density. Furthermore, this strain energy can be decomposed into the elastic strain energy Ue and the damage strain energy Ud as follows, (7-354) The elastic strain energy Ue is given by
Ue = 21p {ce }T[ D]{c e } or Ue = 21p cTj Dljklckl
(7-355)
and the corresponding damage strain energy Ud is given by U
d
= ~{cE}T[D*]{cE} - ~{ce }T [D]{ce } 2p
2p
or l
E
*
E
I
e
e
Ue = 2p cijDljkl Ckl - 2p cijDljklCkl
(7-356)
where [D] (i.e. , [DO]) and [D*] are matrices of the initial undamaged elastic stiffness and the damaged elastic stiffness, respectively. These matrices of stiffness are defined such that
cPU or DOkl = cPU [DO ] _ - d{ce}d{ce}T tJ dcij dckl
(7-357)
d2 U D* [D *] _ - d{cE }d{cE}T or ijkl
(7-358)
d2 U
= dcfy dc~
The damaged elastic stiffness matrix in the case of finite deformation is given by Eq.(7-249) in subsection 7.9.3 or by using Eq.(5-145) in subsection 5.7.1 as follows: or D7jkl
= 'l'..tmJn . D':nnpq'l'. pkql
(7-359)
where
['l'. ] = [tJrr
1
= [a]-T[a] or 'l'.*ij kl = tJr~kll = a-:-k1a-:-J 11 tJ t
(7-360)
The elastic damage stiffness matrix given by Eq.(7-359) is symmetric. This is in line with the classic sense of continuum mechanics which is violated by using the different hypothesis of continuum mechanics. Using the similar relation between the Lagrangian and the Eulerian strain tensors given by Eq.(7-275) , the corresponding strain energy given by Eq.(7-353) can be written as follows ,
552
7 Anisotropic Elasto-plastic Damage Mechanics
or
(7-361b) where {Efy} is the Eulerian strain vector corresponding to the Lagrangian strain vector shown in Eq.(7-352), and [K*] is termed the Eulerian elastic stiffness matrix which is given by (7-362) The second Piola-Kirchhof stress tensor {ElI} is defined as follows,
au aUe { L II } = Pa{c E } = Pa{ce}
or
The second Piola-Kirchho stress tensor stress tensor {a} as follows,
{"II} = J[F] ~
-1
II
au
aUe
L Ij = Pacfy = PacTj {2:II}
"II
(7-363)
is related to the Cauchy
_1
{a }[F] or ~Ij = JFik akmFjm
(7-364)
The first Kirchhof stress tensor { EI} is related to the Cauchy stress tensor
{a} as follows:
I
"~ ij = Ja·2J
(7-365)
The rate of Helmholtz free energy is then given as follows: dW
= dU +d4>
(7-366)
where d4> is the rate of 4> associated with the two neighboring constrained equilibrium states with two different sets of internal variables {il} and {'Y} (see subsections 3.5 and 5.5). Using Eq.(7-353) or Eq.(7-354), the rate form of the strain energy can be given as follows since d U = O.
or
7.9 Elasto-plastic Damage for Finite-Strain
553
(7-367b) and
(7-368)
and
pdUd
= ~{eE}T[dD*]{eE } + {eE} T[D*]{de E }
- {ee}T [D]{de e}
(7-369a)
_ dp ({ eE} T [D *]{ eE} _ {ee }T [D]{ ee })
2p
or (7-369b)
E e D e) - dp 2p (ED* eij ijklekl - eij ijklekl
If the deformation process is assumed to be isothermal with negligible temperature non-uniformities, the rate of the Helmholtz free energy can be written using the first law of thermodynamics (balance of energy) based on theories in Chapter 5 section 5.5 as follows , (7-370) . where T is the temperature and S
dS
= ill is the irreversible entropy produc-
tion rate. The product TS represents the energy dissipation rate associated with both the damage and plastic deformation processes. The energy of the dissipation rate is given as follows,
.
TS =
{
L
II }
T
{de
d"
}+ {L
II
T
.
II
d"
II
} {deP} - d
(7-371) The first two terms on the right-hand side of Eq.(7-371) represent a macroscopically non-recoverable rate of work expanded on damage and plastic processes, respectively. Furthermore, the rate of the additional strain tensor due to damage is given by (7-372)
554
7 Anisotropic Elasto-plastic Damage Mechanics
If we assume that the fraction of the additional strain tensor can be recovered during unloading, then the elastic damage tensor due to the reduction of the elastic stiffness is given by (7-373) where X is a fraction which ranges from 0 to 1. Then the permanent damage strain due to lack of closure of micro-cracks and micro-cavities is given by (7-374) Thus, the energy of the dissipation rate given by Eq.(7-371) can be written as follows:
(7-375)
The rate of energy associated with a specific micro-structural change due to both the damage and the plastic processes can be decomposed as follows: dp
= dpd + dpP
(7-376)
where according to Eq.(3-47) or Eq.(5-86) one defines that (7-377) and (7-378) where {Y} and {R} are the general forces conjugated by damage and plastic yielding, respectively (see subsections 3.5 and 5.5). They are defined as:
aw aUed {Y} = Pa{f?} = Pa{f?}
ap
+ Pa{f?}
aw
aUed
'J
'J
ap
Yij = Paf? = Paf? + Paf?
aw
or (7-379)
'J
aw
{R} = Pab } or Rij = Parij
(7-380)
7.9 Elasto-plastic Damage for Finite-Strain
555
In view of Eq.(7-375), one notes that it is equivalent to the work by Lubarda and Krajcinvic [7-41] when (1 - X) = 1/2. A schematic representation of the elastic, damage and plastic strain rates, and the total rate of work Egd Eij is shown on the uniaxial stress-strain curve in Fig.7-15.
Fig. 7-15 Schematic representation of elasto-plastic damage strain increments in the case of uniaxial stress-strain curve
7.9.6 Damage Behavior of Elasto-plastic Finite Deformation The kinematics and the thermodynamics discussed in the previous sections provide the basis for a finite deformation elasto-plasticity. In this section, the basic structure of the constitutive equations is reviewed based on the generalized Hooke's law, originally obtained for small elastic strains such that the second Piola-Kirchhof. stress tensor {EII} is the gradient offree energy W with respect to the Lagrangian elastic strain tensor {c E } given by Eq.(7-363). Referring to Fig.7-14, one obtains the following relation when generalized to the three dimensional state of stress and strain.
{EII} = [D]({c} - {cP }
-
{cd }) = [D]{ce }
= [D* ]({c e } + {cd' }) = [D]({ c } - {cP }
-
{cd" })
E[f = Dijkl (Ckl - c~l - C~l) = DijklCkl = D;jkl(ckl + c%;) = D;jkl(ckl - c~ - cf )
(7-381a)
(7-381b)
From the incremental analysis, one obtains the following rate form of the constitutive equation by differentiating Eq.(7-381)
556
7 Anisotropic Elasto-plastic Damage Mechanics
{dL:II}
= [D]({ds } -{dsP}-{dsd}) or dL: 11 = Dijkl(dskl-dsfl-ds%l) tJ
(7-382) Consequently, the constitutive equation of the elasto-plastic damage behavior can be written as follows: (7-383) where [D*e p ] is the damage elasto-plastic stiffness tensor and is expressed as follows: (7-384) where [D*P] is the plastic stiffness and [D*d] is the damage stiffness. Both [D*P] and [D*d] are the reduction in stiffness due to the plastic and damage deteriorations, respectively. The plastic stiffness and the damage stiffness can be obtained by using the plastic flow rule and damage evolution law, respectively. By assuming that the reference state coincides with the current configuration, the second Piola-Kirchhof stress rate {d2: II }can be replaced by the co-rotational rate of the Cauchy stress tensor {CJ} and the rate of the Lagrangian strain tensor {d E} by the deformation rate {d} as follows, (7-385) According to Eq.(7-200), the co-rotational rate of the Cauchy stress tensor {CJ} is related to the rate of the Cauchy stress tensor {dCJ} as follows, {dCJ'}
= {dCJ} - [dP' *]{ CJ} + {CJ} T [dP'*] or dCJ:j = dCJij - dPi'k' CJkj + CJikdP~; (7-386a)
where [dP '* ]
= [dP ' ] - [dP 'P ]- [dP 'd ] or dPik'* = dPik' - dPik' P - dPkj'd (7-386b)
may be carried out from Eqs.(7-233)<"V(7-236).
7.10 Numerical Results in Applications 7.10.1 Perforated Specimen
The first example considered is the one for which the experimental results have been provided by Murakami and Ohno [7-42] The specimen used for the
7.10 Numerical Results in Applications
557
experiment is shown in Fig.7-16 with the necessary information for input. The specimens shown in Fig.7-16 were machined from a ~g brass sheet of 1 mm thick where the pitches of rectangular pattern are a=4 mm vs b = 8 mm to 10 mm. In order to model the succeeding stages of damage, five values of hole diameter ranging from 0.5 to 2.5 mm with an interval of 0.5 mm were adopted. In the course of the experiment, a tensile load was applied in the x~ direction (see Fig.7-16) and the rupture stresses were measured. The angle 6 defining the orientation of perforation pattern with respect to the longitudinal axis of the specimen has been varied from 0° to 90° for the analysis. Since all the material properties necessary for the analysis have not been provided in the reference, a trial and error process was adopted to match the results of experimental and numerical techniques for three values of = 0° , 30°, 90°.
e
,
XI
a=4 b = 8,IOmm d = 1.0,2.0,2.5 mm
t=1
,, 11 ,
;'
,
365 X,
Fig. 7-1 6 Perforated specimen modeling damaged material This case was studied using the anisotropic damage formulation presented in the subsection 7.5 of this chapter along with the assumption of the modified Hill's model. The numerical results and Murakami's experimental results are shown in Fig.7-17 and Fig.7-18. In Fig.7-17, the solid lines represent the results from finite element analysis by taking the principal values 'ifJ1 = 1 - 0 1 and 'ifJ2 = 1 - O 2 for matrix [tli] det ermined from the rupture stress at = 0 and = 7f/2 specimens. The rupture stress (711)11 as calculated from the Cauchy stress when the net stress (7& = Sb where Sb is the rupture stress in the undamaged state. A good correlation between the experimental and numerical results can be noted from Fig.7-17. Fig.7-18 shows the distribution of the tensile stress for various values of the perforated angles which in fact represent the anisotropic damage. The stress (711)11 is in fact the tensile stress for the value of the perforation angle. The axial plastic strains are developing within a range of 2 x 10 4 to 8 X 10 4 . The stress So is the corresponding stress for
e
e
e
558
7 Anisotropic Elasto-plastic Damage Mechanics 1.00-----,--------,---,-----,-------,
0.7~~d~=~!~:O~.~~~~~..h".~..~..•~.~..~..~..~.~~~__·~=t~..~. ••~. .~. ~. ~. ~. ]. rff
d=2.0 mm !
~ o. 5rF-:==<>-"-T---':"-= ~
d=2.5mm !
Numerical
.
·· ···············,·········. ·d=I ·.-0-mm ·from Experime*tal od=2.0 mm [149] i "d=2 .Smm O'~------~------~--~~~~~--~
0.2
. .. . . . . . . . . . . . c
0°
45° Ceack angle
90°
Fig. 7-17 Comparison of numerical and experimental results
4.--------------------------------. o
0 0 2-DF.E.Solution - - - Experimental Results[149]
3
Plastic strain within [2.0 to 8.0( 10·)] OL-_~
o
Ford= 1.0mm
_ _~_~_~_ _~_~
15
30 45 60 Perforation Angle It (a)
75
90
4,-----------------------------, 0 0 2-DF.E.Solution - - - Experimental Results[149]
o
3 ~
i ~
2L_--.:r-----,,----o-
~
Plastic strain within [2.0 to 8.0( 10·")]
For d = 2.0 mm
O~--~----~----~--~----~--~
o
15
30 45 60 Perforation Angle eo (b)
75
90
4.--------------------------------. 0 0 2-DF.E.Solution - - - Experimental Results[149]
o
3
Plastic strain within [2.0 to 8.0( 10")]
Ford=2 .5mm
OL--~--~-~-~--~-~
o
15
30 45 60 Perforation Angle eo (c)
75
90
Fig. 7-18 Comparison of F . E. results a nd experimental results of [7-42]
7.10 Numerical Results in Applications
559
an un-perforated specimen (undamaged). It can be seen from Fig.7-18 that the results obtained from the finite element analysis based on the elasto-plastic, anisotropic damage formulation compare well with the experimental results given by Murakami.
7.10.2 Cracked Plate Subjected to Tension The second example considered illustrates the influence of interaction between a macro-crack and damage zone around the tip of the crack. The geometry chosen for the finite element Warning: analysis is a plate with central crack subjected to tensile loading and the dimensions are shown in Fig.7-19. Because of the symmetrical nature of geometry and loading condition, only a quarter of the specimen has been analyzed. The finite element grid pattern is shown in Fig.7-20. Fig.7-21 shows the detailed mesh near the crack tip. Near the crack tip, quarter point elements were used.
15
o
N
N
r
-- - -~
x
Thick 3.175
I
q
Fig. 7-19 Plate with center crack The equivalent stress-strain (J eq - Ceq curve of the material from an undamaged specimen of aluminum alloy 2024-T3 has been given in [7-34]. The loading for finite element analysis was applied incrementally until the value of the damage variable at the crack tip reached 0.6. An initial load increment of 50 MPa was applied before yielding and then the load increment was 10 MPa, closer to the critical yield state. Nine steps of loading increment were found sufficient for the stable damage growth beyond the first yield appearing under uniform loading. For these nine loading steps, satisfactory convergence
560
7 Anisotropic Elasto-plastic Damage Mechanics q
o
Fig. 7-20 F . E. mesh
Crack tip
Fig. 7-21 Deta il of finite element mesh close to crack tip
was obtained within five iterative steps. However, convergence of the solution at the lO-th loading increment after yield required 31 iterations. The first investigation assumed isotropic elasto-plastic damage in the finite element analysis of the plate with central crack, subjected to tensile loading in order to compare with results of Ref. [7-34]. The calculated critical load for the unst able damage growth was 270 MPa which is the same as in [7-34]. Later this problem was also solved using anisotropic elasto-plastic damage but the analyzed domain is for whole plate not for the quarter. The numerical results at the crack tip are presented in the form of the contours shown in Fig.7-22 to Fig.7-31.
7.10 Numerical Results in Applications
561
A Crack tip B C Fig. 7-22 Contours of equivalent plastic strain the crack tip in isotropic damage case (x 103)
A
Crack tip B
C
Fig. 7-23 Contours of equivalent plastic strain at the crack tip in anisotropic damage case (x 103)
\.(
A
~/
c
B
Fig. 7-24 Contours of equivalent plastic strain the crack tip in isotropic damage case (x 103) 8.6mm
\ x
Fig. 7-25 Contours of equivalent stress at the crack tip presented in [7-34] . (MFa)
562
7 Anisotropic Elasto-plastic Damage Mechanics
A
Crack tip B
C
Fig. 7-26 Contours of equivalent stress at the crack tip in undamaged isotropic elastic case. (MPa)
A
Crack tip B
C
Fig. 7-27 Contours of equivalent stress at the crack tip in undamaged isotropic elasto-plastic case. (MPa)
A
Crac k tip B
C
Fig. 7-28 Contours of equivalent stress at the crack tip in the case of isotropic elasto-plastlc damage (MPa)
A
Crack tip B
Fig. 7-29 Contours of equivalent stress at the crack tip in the case of anisotropic elasto-plastic damage (MPa)
7.10 Numerical Results in Applications
A
563
Crack tip B
Fig. 7-30 Contours of damage zone at the crack tip of the cracked plate (isotropic case)
A
Crack tip B
C
Fig. 7-31 Contours of damage zone around the crack tip of the cracked plate (anisotropic case)
Fig.7-22 shows the equivalent plastic strain distribution around the crack tip obtained for the isotropic elasto-plastic case with strain hardening and damage growth. Fig.7-23 shows the equivalent plastic strain distribution around the crack tip obtained by the modified Hill's model in the case of anisotropic elasto-plastic damage growth. The anisotropic parameters assumed are
n12
E
= E~ = 5.0,
e=
0°. Fig.7-24 shows the equivalent plastic
strain distribution around the crack tip obtained for the undamaged isotropic hardening elasto-plastic case. From these figures it can be seen that the contour of plastic strain distribution is changed due to damage growth. Comparing Fig.7-22 and Fig.7-24, it can be seen that the maximum value of equivalent plastic strain at the crack tip in the damaged case is higher than that in the undamaged case. The plastic zone is significantly extended along the front of the crack tip due to the influence of the damage zone. Comparing the distribution of equivalent plastic strain in Fig.7-22 and Fig.7-23, it can be seen that the contours in Fig.7-23 extend far beyond the region shown in the Fig.7-22 due to anisotropy. In order to observe the stress concentration around the crack tip, the distribution of equivalent stress has been plotted for different isotropic and anisotropic damage cases in Fig.7-25 to Fig.7-31. For the purpose of comparison, the contours of the equivalent stress from Ref. [7-34] have been reproduced in Fig.7-25.
564
7 Anisotropic Elasto-plastic Damage Mechanics
Fig.7-26 and Fig.7-27 show the equivalent stress distribution around the crack tip in the undamaged case. Fig.7-26 is presented for the undamaged isotropic elastic case, whereas Fig.7-27 is presented for the undamaged isotropic elasto-plastic case. As can be seen, the maximum stress at the crack tip in the undamaged elastic case could be as high as 800 MPa due to the singularity of the crack tip. However, in the elasto-plastic case, the stress concentration at the crack tip has been reduced due to local plastic yielding. Fig.7-28 and Fig.7-29 show the equivalent stress distribution around the crack t ip in t he case of isotropic and anisotropic damage growth. Since there exists a damage zone around the crack tip, the singularity of the crack tip in the plastic case is blunted and hence the stress concentration at the crack tip is significantly reduced due to damage growth and expansion of the damage zone. Fig.7-30 and Fig.7-31 show a comparison of damage growth around the crack tip at the threshold of damage rupture. It can be seen that in t he case of isotropic damage growth, the crack itself is not surrounded by the damage zone. However, in the anisotropic case, the damage zone extends beyond the crack tip to surround the extent of the crack.
7.11 Numerical Analysis for Anisotropic Gurson's Plastic Damage Model 7.11.1 Plasticity of Gurson's Yield Criterion In order to model the plastic flow and failure of ductile materials, Gurson [721 ] conducted an upper bound analysis of simplified models containing voids and proposed an approximate yield criterion for porous materials where the matrices obey the von Mises yield criterion. Tvergaard [7-22, 7-35] introduced three additional fitting parameters in Gurson's yield criterion by comparing the results of shear band instability in square arrays of cylindrical holes and axisymmetric spherical voids applied the finite element models with those based on Gurson's yield criterion. The matrix material in the original Gurson model was assumed to be isotropic in general in many research works on plastic localization and fracture analysis. However, sheet metals for stamping applications usually display a certain extent of plastic anisotropy due to cold or hot rolling processes. In general, an average value of the anisotropy parameter Re is used to characterize the sheet anisotropic plastic behavior. Here Re is defined as the ratio of t he transverse plastic strain rate to the through-thickness plastic strain rate under in-plane uniaxial loading conditions. The matrix material normal anisotropy was characterized by Hill's quadratic anisotropic yield criterion ([7-11 ]) and Hill's non-quadratic anisotropic yield criterion ( [7-43]) . An upper bound analysis was carried out and the numerical results can be fitted by a closed-form macroscopic yield criterion. An anisotropic Gurson yield criterion for sheet
7.11 Numerical Analysis for Anisotropic Gurson's Plastic Damage Model
565
metals with spherical voids based on Hill 's quadratic anisotropic yield criterion ([7-11]) was also proposed. Note that Chien et al. [7-44] also proposed an anisotropic Gurson yield criterion based on the higher-order yield criterion of Barlat et ai. [7-45] for aluminum sheet metals. In this section, a three-dimensional finite element analysis of a cube containing a spherical void is carried out to test the applicability of the anisotropic Gurson yield criterion proposed by Liao et ai. [7-46] for voided solids with planar anisotropy. Since sheet metals under forming operations are usually under plane stress conditions, the unit cell of a cube is assumed to be mainly subjected to plane stress conditions. The analysis is performed for various void volume fractions as well as different average RfJ values. As in Tvergaard [7-22, 7-35] the anisotropic Gurson yield criterion is modified by adding three fitting parameters to fit the results based on the modified yield criterion with the finite element computational results when the matrix is assumed to be perfectly plastic. Finite element computations with consideration of the matrix strain hardening under proportional straining conditions are also performed. The results of finite element simulations are compared with those based on the unmodified and modified anisotropic Gurson's yield criterion. Finally, discussions and conclusions are given. 7.11.2 An Application of Hill Quadratic Anisotropic Yield Criterion Sheet metals usually have plastic anisotropy including planar anisotropy after rolling processes. Many anisotropic yield criteria have been proposed to characterize the plastic anisotropy. In this investigation we adopt Hill's quadratic anisotropic yield criterion ([7-11]). The Yld96 yield criterion ([7-47]) is another candidate yield criterion to characterize plastic anisotropy for full stress states. However, numerical difficulties have been encountered in finite element applications for implementation of the yield criterion ([7-48]). Fig.7-32 shows an element of sheet metal and a Cartesian coordinate system. The Cartesian coordinates coincide with the orthotropic symmetry axes of the sheet metal. Here, Xl represents the rolling direction, X 2 represents the transverse direction and X 3 represents the thickness direction. Hill's quadratic anisotropic yield criterion F can be rewritten from Eq.(7-1) as KI((}ll -
+K 4 (}23 2
(}22)2
+ K 2 ((}22
-
(}33)2
+ K 5 (}31 2 + K 6 (}12 2 = 1
+ K 3 ((}33
-
(}1l)2
(7-387)
where (}y represents a reference yield stress; the material constants K i(i = 1,2 " .. ,6) in Eq.(7-387) are that the yield stress (}y multiplies constants K i(i = 1,2" " ,6) defined in Eq.(7-1) , which are dimensionless quantities Thus we can use simple tensile and shear tests with respect to different orientations to determine the material constants K i(i = 1, 2"" , 6) in Eq.(7-387).
566
7 Anisotropic Elasto-plastic Damage Mechanics
Fig. 7-32 An element of sheet metal and a Cartesian coordinate system
In this investigation the values of Re obtained from tensile tests at different in-plane orientations with respect to the rolling direction are used to characterize the plastic anisotropy. The values of Re usually vary with the orientation of the tensile axis. Here, CT y is taken as the yield stress in the rolling direct ion. We can express the material constants K i (i = 1, 2, ... , 6) in terms of the anisotropy parameters R , R 45 , and R90 which represent the values of Re when the tensile axis is at 0°, 45° and 90° from the rolling (Xd direction, respectively. In this investigation, the material constants K 4 , K 5 , and K6 related to the shear responses of CT23 , CT31 and CT12 in the yield criterion are taken to be identical according to the computational results of the anisotropic plastic behavior of sheet metals after plane strain compression using a polycryst al model for B.C.C. metals, as reported in Liao et al. [7-49]. Other values of material constants associated with CT 3 1 and CT2 3 can be assigned when experimental data are available. Then the detailed derivation of an alternative form of the yield criterion given in Eq.(7-387) can be modeled. Based on the associated flow rule, the plastic strain rates i~\, i~2' i~3 and {'i2 can be obtained as
(7-388)
(7-389)
(7-390)
(7-391)
7.11 Numerical Analysis for Anisotropic Gurson's Plastic Damage Model where '\p is a scalar factor of proportionality. Let us first consider a uniaxial loading in the from the rolling direction, in this case (}u -I- 0, (}12 = 0, Re = Ro can be obtained as
Ro =
.p
E22
i~3
=
Xl
567
direction which is at 0°
(}22
K _ 1
K3
=
(}33
=
(}23
=
(}3l
=
(7-392)
Then considering a uniaxial loading in the X 2 direction which is at 90° from the rolling direction in this case (}22 -1-0, (}ll = (}33 = (}23 = (}3l = (}12 = 0, Re = R90 can be obtained as
R 90 -_
.p
Ell _ .p
E33
-
K K
_ 1
(7-393)
2
If the coordinate system rotates 45° counterclockwise with respect to the X3 axis to a new coordinate system of Xi, X~ and Xf, it is possible to consider a uniaxial loading in the Xi direction with respect to the rolling direction in this case. The stress transformation will give the stress components with respect to the Xl , X 2 and X 3 coordinates as (}22 = (}ll = (}12 = () /2 and (}33 = (}23 = (}3 l = 0. Here () represents the tensile stress. The plastic strain rates can be obtained from Eqs.(7-388), (7-389), and (7-391) as
(7-394) Based on the strain transformation, the transverse plastic strain rate i'~2 with respect to the coordinate system of Xi, X~ and X 3 is (7-395) Since i'~3 = i~3' we can write the through-thickness plastic strain rate i'~3 with respect to the coordinate system of Xi, X~ and X3 as
i'~3 = - '\p(}~a(K2
+ K 3)
(7-396)
Therefore, Re = R45 can be written as
R 45 = As mentioned before, we take direction. Then
i'~2
--:-;P E 33
(}y
K3
=
K6 - (K2 + K 3) 2(K2 + K 3)
----'':----:-c::-:---=--::-::---'---::-'--
(7-397)
in Eq.(7-387) as the yield stress in the
+ Kl = ()~
Xl
(7-398)
K l , K 2, K3 and K6 can be solved out using Eqs.(7-392), (7-393), (7-397) and (7-398) as
568
7 Anisotropic Elasto-plast ic Da mage Mechanics
K1 K6
=
Ro
K2
Ro
=
+ Ro)or R go (1 + Ro)or = (2R45 + l)(Ro + R go) R go (1 + RO)(J~ (1
K3
=
1
--,--------:=---:------,c
(1
+ Ro)or
Substituting Eq.(7-399) into Eq.(7-387) and assuming K 4 the form of the yield criterion as in Eq.(7-400).
(7-399)
= K5 = K6 gives
(7-400)
When the planar isotropy is considered, Ro = R45 = R go = Re. Here Re can be considered as the normal anisotropy parameter. Then the yield criterion becomes
(7-401)
7.11.3 Anisotropic Gurson's Plastic Model Based on Hill's Failure Criterion We consider monotonically increasing proport ional deformation histories such as monotonically increasing nearly uniaxial and equal-biaxial tensile conditions where the principal directions of the macroscopic deformation do not change. The macroscopic strain rate tensor iij can be decomposed into an elastic part iij and a plastic part i fj ii j
= iij + ifj
(7-402)
The elastic macroscopic strain rates iij are related to the macroscopic stress rates aij as (7-403) where E * and v * represent the effective Young's modulus and Poisson's ratio of the porous material. E * and v * are expressed Liao et al. [7-46] in terms of Young's modulus E and Poisson 's ratio v of the matrix mat erial as E* v*
=
2E(7 - 5v)(1 - f) 14 - lOv + f(l + v)(13 - 15v) v(14 - 10v)f(1 + v)(3 - 5v) 14 - 10v + f(l + v)(1 3 - 15v)
(7-404)
7.11 Numerical Analysis for Anisotropic Gurson's Plastic Damage Model
569
Liao et al. derived an anisotropic Gurson yield criterion for a circular thin disk with a through-thickness hole using an upper bound analysis. The matrix surrounding the hole was assumed to be perfectly rigid plastic, incompressible and rate insensitive. Hill's quadratic anisotropic yield criterion [7-11 ] and Hill's non-quadratic anisotropic yield criterion [7-43] were used to describe the matrix normal anisotropy and planar isotropy. Liao et al. [7-46] obtained a closed-form macroscopic yield criterion based on Hill's quadratic anisotropic yield criterion under axisymmetric loading conditions for the thin disk with a through-thickness hole. A modified Gurson's yield criterion FR was proposed in Liao et al. [7-46] for normal anisotropic sheet metals with spherical voids which can be rewritten herein for porous materials with the matrix strain hardening as 1 + 2R(} 3a m 6(1+R(}) a y
)
- 1 - q3 f2
= 0 (7-405)
where a:frepresents the macroscopic effective stress, a y is the matrix yield stress under in-plane uniaxial loading conditions; fis the void volume fraction; R(} is the anisotropic parameter to characterize the normal anisotropy; a~ is the macroscopic mean stress; ql , q2 and q3 are the fitting parameters which are determined by finite element analysis of a unit cell with a spherical void by Chien et al. [7-44]. The macroscopic effective stress a:f is expressed in terms of the macroscopic stresses aij based on Hill's quadratic anisotropic yield criterion in Eq.(7-401) as
a :f =
{I +1R(} [(0'22 - 0'33 )2 + (0'33 - 0'11)2 + R(}(a11 - 0'22)2
+
2(2R(}
2
2
2
(7-406)
1
+ 1)(0'23 + 0'31 + ad]} 2
The macroscopic mean stress am is (7-407) For sheet metals R(}s usually used to characterize the average planar anisotropy
R(}. Here R(} is defined as
R(} = (Ro + 2R45 + Rgo ) /4
(7-408)
In order to have a Gurson-type yield criterion for porous materials with consideration of planar plastic anisotropy, we propose to modify Eq.(7-405) by replacing R(} by R(} as
(7-409)
570
7 Anisotropic Elasto-plastic Damage Mechanics
where er M represents the matrix flow stress. The matrix effective tensile stress er M as a function of the effective tensile strain c~ can be expressed by (7-410) Eq.(7-41O) specifies the matrix strain hardening rule. In Eq.(409) the macroscopic effective stress er:! is defined similarly in Eq.(7-400) as
(7-411) In this study, in order to conduct finite element computations of a unit cell with a spherical void under various combined loading conditions, the investigation of the anisotropic Gurson's yield criterion proposed in Eq.(7-400) can be used to describe the plastic flow of the porous materials, where the matrix plastic flow is based on Hill's quadratic anisotropic yield criterion [7-11 ] with in-plane plastic anisotropy as specified by R, R 45 , and R go . The macroscopic plastic strain rate vector {i fj } is determined by the associated flow rule as
. dF {ifj } = A {derij }
(7-412)
where>. is a scalar factor of proportionality. Due to the plastic incompressibility of the matrix material, the growth rate of the void volume fraction j can be related to the macroscopic plastic dilatational strain rate i~k as (7-413) The equivalence of the macroscopic plastic work rate and microscopic plastic dissipation rate gives
{erij }T {ifj} = (1 - f)er Mi*/l
(7-414)
Eq.(7-414) can be rewritten as (7-415) where h
der*M
= -d-. c*P M
The consistency condition is expressed as
7.11 Numerical Analysis for Anisotropic Gurson's Plastic Damage Model
571
(7-416) Combining the above equations, the macroscopic stress rates can be expressed in terms of the macroscopic strain rates. For uniaxial tension applied at 0° from the rolling direction, (T22 = (T33 = O. Therefore, (T; f = (T11 and (Tkk = 3(TM = (T11. We first solve the initial value of (T11 from the macroscopic yield criterion in Eq.(7-405) for a given f and (TM(= (Ty). With the initial conditions rate equations are needed to determine the evolution of the macroscopic stresses (T ij, the matrix flow stress (T M, and the void volume fraction f. From Eq.(7-412) , the macroscopic plastic strain rates t'~\, t'~2 and t'~3 are obtained as (7-417)
(7-418)
(7-419) where Q2 = q2J1
+ 2Re/ [6 (1 + Re) ]· For a prescribed t'~\, the scalar factor >.
can be solved from Eq.(7-417). Once>. is solved, t'~2 and t'~3 can be obtained. Then the macroscopic plastic dilatational strain rate t'~k can be determined as .p
2 ckk
. dF = Ap . [6ql smh . ( Q2-* (T 11) = Ap--.-Q2] *-
O(Tkk
(TM
(TM
(7-420)
Substituting Eq.(7-420) into Eq.(7-413) gives the growth rate of the void volume fraction , j. For uniaxial tension at 0° from the rolling direction, Eq.(7415) becomes (7-421) From Eq.(7-421), CrM can be obtained. The consistency condition in Eq.(7416) becomes
(7-422)
572
7 Anisotropic Elasto-plastic Damage Mechanics
Now all can be solved from Eq.(7-422). Once all is determined, i h can be determined by Eq.(7-403). Then ill can be determined by Eq.(7-402) and , based on the rate equations discussed earlier, the evolution of the macroscopic stress 0"11' the matrix flow stress 0" M and the void volume fraction f can be obtained incrementally as a function of Cll with the initial conditions of f and O"'M( = O"y). For the uniaxial tensile load applied at 45° with respect to the rolling direction, denote the macroscopic tensile stresses as 0"'11 and 0"'12 , the macroscopic strains as C~l and C~2' Note that 0"~2 = C~2 = O. Based on the stress transformation, 0"11 = 0"~d2 + 0"~2 ' 0"22 = 0"~d2 + 0"~2 ' 0"21 = 0"~d2, 0"23 = 0"31 = 0"33 = 0 as well as on the strain transformation, C'12 = - 0"11 /2 + c22/2, the macroscopic plastic strain rate ifj can be obtained from the associated flow rule as c.pll = /\;, -dF- = /\;, [ 20"11 p dO"
11
p
+ 2Ro(0"1l (1 + R 0 )0"*2 M
0"22)
. h (Q 2 0"11 + 0"22) + 2q1 f sm 0"* M
-Q2 ] 0"* M (7-423)
(7-425)
i~k = '\p -:.dF
OO"kk
= ,\p [6qd sinh (Q2 0" 11
~ 0"22) ~2 ]
O"M
O"M
(7-426)
Manipulate the imposed macroscopic stress, strain conditions and the stress, strain transformations, 0"'12 can be expressed as 0"'12(R90 - RO)/2(R+4R90RO + R90)' Therefore, O"~f = Q30"'1l, where
Q3 = ,-------------------------------~-----------------------
1
-
2
2RoR90(3 + 2R45 ) + (1 + 2R45)(Ro + R90)2 + SRoR9o(1 R 90 (1 + Ro)(Ro + 4RoR90 + R 90 )
+ R 45 )(Ro + R 90 )
(7-427) and O"kk = 0"11 + 0"22. We first solve the initial value of 0"11 from the macroscopic yield criterion in Eq.(7-409) for a given f and O"'M( = O"y). With the initial conditions, rate equations are needed to determine the evolution of the macroscopic plastic strain rates ifj' the matrix flow stress O"'M and the void volume fraction f.
7.11 Numerical Analysis for Anisotropic Gurson's Plastic Damage Model
573
For a prescribed if) , the scalar factor ;\ can be solved from Eq.(7-423). Once ;\ is solved, i~2 ' if2 and ifk can be obtained. Once ifk is determined , Eq.(7-413) gives the growth rate of the void volume fraction, j. Eq.(7-415) becomes .p
all cll
+ a22 c.p22 + 2a 12c.p12 =
1
h(l -
* .*
J)aMa M
(7-428)
Eq.(7-428) can be used to determine a M' The consistency condition in Eq.(7-416) becomes
(7-429) Now all can be solved from Eq.(7-429) and the stress transformation, all = e can th en I /2 - a I 12, 0'22 = all I /2 + 0'12 I I / 2 . cll' 'e ' e an d' all , 0'12 = all C22 C12 be det ermined by Eq.(7-403) when all' a22 and a12 is determined. Then ill i22 and i 12 can be determined by Eq.(7-402). Based on the rate equations discussed earlier, the evolution of the macroscopic stress all' a22 and a 12' the matrix flow stress a M and the void volume fraction f can be obtained incrementally as a function of if1 with the initial conditions of f and a M (= 0' y). For the uniaxial tension applied at 90° from the rolling direction case, 0'31 = 0'33 = O. Therefore, a:f = Q4a12, where
Ro(l + Rgo ) Rgo (1 + Ro)
(7-430)
and akk = 3a m = 0'22. The numerical procedure is the same as that of the uniaxial tension at 0° from the rolling direction except that we first solve the initial value of 0'22 from Eq.(7-405) for a given f and aM(= a y). However, Eqs.(7-417)rv(7-419) should be modified as
(7-431)
574
7 Anisotropic Elasto-plastic Damage Mechanics (7-432)
(7-433) and Eq.(7-420) becomes .p . dF = Ap . [6qIJsmh . ( Q2-*CT22) -Q2] ckk = Ap--:-,*OCT kk CT M CT M
(7-434)
Eq.(7-415) becomes (7-435)
(7-436)
+ [2 qIJ cosh ( Q2 ;~)
-
2q3i ] j
=0
For the equal biaxial tension case, CTn = CT22 and CT33 = O. In this case, CT;f = ((1/(1 + Ro)(Ro + R90)R90)1/2 CTCT11 =;f= ((1 / (1 + Ro)(Ro + R90)R90)1 /2 CT22 and CTkk = 2CT11. The numerical procedure is the same as that of the uniaxial tension at 0° from the rolling direction. However, Eq.(7-417)rv(7-419) should be modified as
(7-437)
(7-438)
and Eq.(7-420) becomes
7.11 Numerical Analysis for Anisotropic Gurson's Plastic Damage Model
11) -Q2] *-
.p . ClF = Ap . [6qd smh . ( Q22a*Ekk = Ap-:-.oa kk aM
aM
575
(7-440)
Eq.(7-415) becomes (7-441) Eq.(7-416) becomes
(7-442)
7.11.4 Finite Element Analysis for Voids Growth of Gurson's Plastic Model 7.11.4.1 Finite Element Modeling for Voids Growth A porous ductile material containing a triply periodic array of spherical voids is considered here to investigate the plastic behavior of porous ductile materials. Because of the regular arrangement of the voids, the porous ductile material containing a triply periodic array of spherical voids can be modeled by considering a unit cell of the cube with a spherical void at its center, as shown in Fig.7-33(a). The Cartesian coordinates Xl, X 2 , and X3 perpendicular to the cube faces are also shown in the figure. The Cartesian coordinates coincide with the material orthotropic symmetry axes. Note that the relative dimensions of a unit cell in the three directions can affect the plastic behavior of the unit cell ( [7-50]). In this study we concentrate on the effects of plastic anisotropy of the matrix and therefore a unit cell of a cube is taken for consideration. For demonstration of the finite element mesh, only one eighth of a finite element mesh used for computations is shown in Fig.7-33(b). Note that unlike the one-sixteenth cube model used in Hom and McMeeking [7-51 ] and Jeong and Pan [7-52]' we adopt the entire cell model to properly take account of the planar plastic anisotropy. The void surface is specified to have zero traction. Macroscopically uniform displacements are applied on the faces so that the outer faces of the unit cell remain planes during the deformation. To take the planar anisotropy into account, we consider three different loading scenarios with the principal loading direction at 0°, 45° and 90° from the rolling direction of the sheet metals. Uniform normal displacements M I, ~X 2, and
576
7 An isotropic Elasto-plastic Dam age Mechanics
,A '\:J
r'~------I ~,
(a)
(bl
Fi g. 7-33 (a) A voided un it cell ; (b) one eighth of a finite eleme nt mesh of t he un it cell. Note t ha t a full un it cell is used for com p utation s
in the X l , X 2 , and X 3 directions are applied on t he cell faces perpendicular to the X l, X 2 , and X 3 directions, respectively. For the principal loading dir ection at 0° (degrees) from the rolling dir ection of t he sheet met al , t he relative uniform normal displ acem ent s applied to t he faces of t he unit cell are list ed in Table7-1 F ive st raining con dit ions wit h different displ acem ent ra t ios are cons ide red : equal-t riax ia l, equa l-biax ial, plan e strain, nearl y uni axial (~X 2 /~XI = 1/ 2) and nearly pure shear (~X 2 /~XI = -1) . The displ acem ent ratios are ass igned accord ing to the small strain rigid isot ropic plast icity conventi on . In t his table, "not pr escrib ed" mean s t hat t he surface remains plan ar wit ho ut any specified nod al for ce or displ acem ent . For t he princip al loading dir ection at 90 ° from the rolling dir ection of the sheet met al, t he relative uniform normal displ acem ents applied to the faces of t he unit cell are list ed in Tabl e7-2. For t he prin cip al loading di rection at 45° from t he rolling direction of the sheet met al , t he mesh of t he unit cell is rotated 45° with resp ect to t he X 3 dir ecti on , while t he plasti c ort hotropic symmet ry planes remain un changed . For t his load ing directi on , t he relati ve un iform normal disp lacem ent s applied to the faces of t he unit cell are the sa me as t hose in the cases with t he principal loading di rection at 0° from t he rolling direction. In all loading cases at different princip al loading directions, the symmet ry planes of plasti c orthotropy rem ai n un chan ged. ~X3
Table 7- 1 Rela t ive uniform normal d isplaceme nts applied t o the faces of the unit cell for different loading cond it ions with the majo r pr incipal loading at 0° from the rolling d irect ion EqualEqual-biaxia l Pl an e Nearly Nearly P ure triaxial St rai n Un iaxial Shea r 1 1 1 1 1 1 - 1 1 0 - 1/2 Not prescribed Not presc ribe d Not prescribed No t p rescribed 1
7.11 Numerical Analysis for Anisotropic Gurson's Plastic Damage Model
577
Table 7-2 Relative uniform normal displacements applied to the faces of the unit cell for different loading conditions with the major principal loading at 90° from the rolling direction . Nearly Nearly Pure Equal- biaxial Plane EqualStrain Uniaxial Shear triaxial - 1 1 1 o - 1/2 1
1
1
1
Not prescribed Not prescribed Not prescribed Not prescribed
Table 7-3 Material properties of the steel conference) Young's Modulus Poisson's Ratio (GPa) 0.3 Steel 206 0.33 Aluminum 71
1
1
and the aluminum (from Numisheet'93 Yield Stress (MPa) 269.5 137.0
R 1.73 0.71
1.34 0.58
2.24 0.70
The matrix material is assumed to be perfectly elasto-plastic. We consider a high strength steel and aluminum to be used as benchmark materials. The material properties of the steel and aluminum are listed in Table7-3. Several initial void volume fractions (J = 0.01,0.04,0.09 and 0.12) are considered here to examine the applicability of the proposed yield criterion in Eq.(7-409). Hill's quadratic anisotropic yield criterion in Eq.(7-400) is used to describe the matrix material with planar anisotropy. Wang et al.[7-28] had used the commercial finite element program ABAQUS to perform the computations of this problem. Under different loading conditions, the macroscopic stresses are calculated by averaging the surface tractions acting on the faces of the unit cell. The macroscopic yield point is defined as the limited stress state where massive plastic deformation occurs. The corresponding macroscopic effective stress CJ~f in Eq.(7-411) and macroscopic mean stress CJ m in Eq.(7-407) are then calculated and compared with those based on the anisotropic Gurson 's yield criterion in Eq.(7-409). In addition to the elastic perfectly plastic material model employed to calculate the fully plastic limits, the macroscopic plastic flow characteristics due to matrix strain hardening are investigated under proportional nearly uniaxial and equal-biaxial tensile loading conditions. The relative uniform normal displacements applied to the faces of the unit cell are based on the normality flow rule and the yield criterion for the matrix as in Eq.(7-400) under uniaxial and equal-biaxial conditions. The ratios of the normal displacement applied to the faces of the unit cell are listed in Table7-4. In the application, the matrix effective tensile stress CJ M is a function of the effective tensile strain Eil and can be expressed as (7-443)
578
7 Anisotropic Elasto-plastic Damage Mechanics
Table 7-4 Relative uniform normal displacements applied to the faces of the unit cell for nearly uniaxial and nearly equal-biaxial conditions when the matrix hardening is considered . Nearly Uniaxial 'O;oo, - - - - - - -4"5"0;--"------;c90""0, ,------- Nearly Equal- biaxial 0 Not prescribed 1 1 1 Ro/ R90 Not prescribed Not prescribed 1 Not prescribed Not prescribed Not prescribed Not prescribed
where C 1 = 677 MPa, C 2 = 0.1129, and C3 = 0.186 for the high strength steel, and C 1 = 5700 MPa, C 2 = 0.01502 and C3 = 0.469 for the aluminum. These material constants are based on the tensile stress- strain relation in the rolling direction as specified by article [7-28]. 7.11.4.2 Numerical Results
Finite element computational results are used to evaluate the applicability of the Gurson's anisotropic yield criterion in Eq.(7-409) to model the macroscopic anisotropic plastic behavior of porous materials. The computational results are examined for porous materials under elastic and perfectly plastic conditions with different void volume fractions (f = 0.01 , 0.04,0.09, and 0.12). Figs.7-34(a)rv(c) shows the comparison between the computational results, represented by symbols, for the steel with principal loading directions at 0°, 45° and 90° from the rolling direction, respectively. In these figures , both the macroscopic mean stresses and the macroscopic effective stresses are normalized by the matrix yield stress CJ y in the rolling direction. For comparison, various forms of curves based on the unmodified anisotropic Gurson yield criterion (ql = q2 = q3 = 1) in Eq.(7-409) are also shown for different void volume fractions. As shown in these figures, when the void volume fraction is small, the computed finite element results are in agreement with those based on the unmodified anisotropic Gurson yield criterion. However, when the void volume fraction is large, the yield contours based on the unmodified anisotropic Gurson's yield criterion are much larger than those of the finite element computations when the normalized mean stress CJm/CJ y is low. But when the normalized mean stress CJm/CJ y is high, under equal-triaxial loading conditions, the unmodified anisotropic Gurson's yield criterion underestimates the yield behavior for the steel, whereas the unmodified anisotropic Gurson's yield criterion overestimates the yield behavior for the aluminum. Therefore, three fitting parameters q1, q2, and q3 are applicable in the anisotropic Gurson's yield criterion as suggested by Liao et al. [7-46]. Figs.7-35(a)rv(c) shows computational results (represented by symbols) and results obtained based on the modified anisotropic Gurson's yield criterion (represented by various curves) with the selections of fitting parameters q1 = 0.45, q2 = 0.95 and q3 = 1.6 for the aluminum, respectively. The values of ql, q2 and q3 for the aluminum are the same as those suggested by Chien
7.11 Numerical Analysis for Anisotropic Gurson's Plastic Damage Model
:;~f:'~"o""" . .....!.. ~~. ?~~~>< 0.75 ~. 1.00
J:t b" 0.50
579
-.
······················rJ.··
;::-~:~1: ":':'\ :\\\ ,
-·-F=0.09
--F=0.12 0.25 a
o • o
, ', '
'.; 01), 1 .... .... .... .... .... , . .... . . .......... +.............. 04), !. 09): '\ 12): 1.0 1.5 2.0 2.5
fI:lM(F=O FEM(F=O FEM(F=O FEM(F=O
0.5
'. '
,,~ :
1 +............
.'i
I
3.5
::: ~;~ij~,;"
45'
,: , \1
-I -F=O .O I
b~
, \ .,
" ... " \ 'r-' F=9·09 " .... : ~-- F=O.12 '., ' v FEM(F=O.OI)" '"
~ 0.50 ·,· •••F=9·0 4
0.25
• FEM(P;:;O~04): \
a
FEM(F=0~09)' 'i
• FEM(F=Oi 12) :
OLL__~~·~~~__~'~~~w-~~__~u--£~
o
0.5
1.0
1.5
2.0
2.5
3.0
3.5
1 .OOI.:f.~~;~~~o=~TI·~~=~~~,'=·~~J·=·===:-----,~-,-,---,--~ 0.75 b~
~ 0.50
0.25
, ".
'.
\ \
...
.
:
i~ ~~' ?' \\,--\ 1 - --p=O.12 'i v FEM(F=O.OIJ, ..... \
·· oFEM(P;:;d:04):
D FEM(F=O.09)' • FEM(F=O:,J 2) :
t
\
: :': .'. :j
OLL____L-__~__~,~'~__L-~-L--~L-~~
o
0.5
1.0
3.0
3.5
Fig. 7-34 Comparison of finite element results (symbols) and results of unmodified anisotropic Gurson 's yield criterion (curves) for steel materials under different loadings in the major principal direction at (a) 0°; (b) 45°; (c) 90°
580
7 Anisotropic Elasto-plastic Damage Mechanics 1.00 r.~r~=~~=~~".=~~:r}4".,=.=::::::=:--:---r-:p-;-ri=-n=cTip=a=)=-d'' r""1 - e:-ct-io-n-(J"
0"
,
.
0.75
'-;
", \.'.
,- -F=O.OI " , ·····F=O.04 \ \ --1=0.09 --- F=O.12 . , FEM(F=O,.OI? 0.25 , •0 FEM(F=O;04) o FEM(F=O,09j • FErv'(F- OP2):
~0.50
0W---~--~--4-~--~--~--~~~
o
0.5
1.0
1.5
2.0
2.5
3.0
3.5
1. 00 Iv'.=rs=,.::==:::::---,----,-;-;::::::T::'::=--,-------,
.·
o~··· · · 6· ~ .Q.
f~-~~ ·r
0"
0.75 f- , ............. :: .... ;., . ......:.,.<.................... .,..... , \. , '
~0.50
:- -F=, .01 " \ , ·····F=O.04 ' .... \ --·F=0.09
---F=p.12 , • FEM(F=O,. OI? ' 0.25 FEM{F=O;04) i o FEM(F=0.09j ! • FErv'(F=0112): 0W---~~~~4-~--~--~~~~~
o
0.5
1.0
1.5
2.0
2.5
3.0
3.5
..=.=::::=-i--T-:;~-;-r\u=-n~=iTt~=l~=~=-.r-ec""1o-'o-n-9-0" 1.00 Iv"'t='~=:.'".;=~~:r14=O= III- - --o..D ~' ...
0.75 0"
~0.50 0.25
~
~..i,
.....;
,,
" '1.\
,- -F= . .01 "
, ·····F=O.04 --·F=0 .09
\
\
, --F=0.12 . , • FEM(F=O,. OI? , 0 FEM(F=O;04) o FEM(F=0;09j • FEM(F- OP2):
0~--~--~-4~~~~~~-+L-~
o
0.5
1.0
1.5
2.0
2.5
3.0
3.5
Fig. 7-35 Comparison of finite element resu lts (symbols) and results of unmodified anisotropic Gurson's yield criterion (curves) for aluminum materials under different loadings in the major principal direction at (a) 0°; (b) 45°; (c) 90°
7.11 Numerical Analysis for Anisotropic Gurson's Plastic Damage Model
581
et al. [7-44]. Note that an increase in ql may make the predicted macroscopic yield stresses of the anisotropic Gurson's yield criterion lower. The parameter q2 has an effect on the weighting of the macroscopic mean stresses. In general, q2 can be taken to be a value of about 1 in a wide range of circumstances. An increase in q 3 will move up the yield contour in the plot of O'ef/O'Y - O'M/O' Y ' and the influence of q 3 will become more significant when the void volume fraction is large. With the fitting parameters, the curves based on the modified anisotropic Gurson's yield criterion agree much better with that of finite element computational results. As shown in Fig.7-35, the modified anisotropic Gurson's yield criterion with the average Re can be used to predict the yielding behaviors of porous ductile materials under the major principal loading conditions at 0° , 45° and 90° from the rolling direction of the sheet metals. It should be noted that when the unit cell is subjected to in-plane nearly pure shear and plane strain tension, the results of macroscopic effective stresses obtained from finite element computations are slightly lower than those predicted by the modified anisotropic Gurson's yield criterion. The reason for the earlier yielding can be attributed to the shear localization in the matrix material. In order to explore further the accuracy in application of the modified anisotropic Gurson yield criterion for predicting the macroscopic plastic hardening behavior of porous materials, the macroscopic plastic hardening relations analyzed for finite element computations are compared with those based on the unmodified case (ql = q2 = q 3 = 1) and the modified anisotropic Gurson's yield criterion. The values of the material constants are listed in Table 7-3 and the matrix strain hardening relation is expressed in Eq.(7-41O) for the steel and the aluminum. Fig.7-36 and Fig.7-37 show the normalized macroscopic stress as a function of the macroscopic tensile strain under nearly uniaxial tensile conditions for the steel and the aluminum, respectively. Fig.7-38 and Fig.7-39 show the normalized macroscopic effective stress as a function of the macroscopic tensile strain under nearly equal biaxial tensile conditions for the steel and the aluminum, respectively. It should be noted that the normality flow rule and the yield criterion for the matrix are used to determine the relative displacement ratios of the faces of the unit cell. It can be seen from computational results that the macroscopic transverse normal stresses remain nearly zero in uniaxial tension cases, whereas the in-plane macroscopic stresses are nearly equal to each other under equal biaxial loading conditions. In Figs. 736 rv Fig.7-39, cu, c'u and C22 represent the macroscopic tensile strain in the 0°, 45° , and 90° directions, respectively. Also, 0'11, O'~l and 0'22 represent the macroscopic tensile stress in the 0°, 45° and 90° directions, respectively. The macroscopic stresses 0' 11, 0" 11 and 0'22 are normalized by the yield stress O'~o , O'~45 and O'~90 which represent the matrix yield stresses in the 0°, 45° and 90° directions, respectively. The value of 0' y is determined by setting c";j = 0 in Eq.(7-41O). The values of O'~45' and O'~90 are then obtained by substituting the values of O' y , R, R45 and R90 into the yield criterion in Eq.(7-400) for the loading in the 0 , 45° and 90° directions, respectively.
582
7 Aniso tropic Elasto-plast ic Da mage Mechanics 2.5.-----------------------------------, Nearly uniaxial ten ion Steel F =0.09 2.0 Principal di recti on O' - - 4.
~-~-~~ : .:: ~-~:.:~::::~;;--=~~~::-:~-:~-:-::::::.-:
_&- ~J.- ' - '
,ol' -
.
.....-..-..-..-..-..-.-..-..-..-..-..-.-.-.-.-..-.-.-.-.-.-.-.-.-.-..
- - - . - .. ..
0.5
Pure materi al Ani olropic Gurson' model Modified Ourson's model EE.M results
OL-____~~--~~----~~--__~ 0.05
0. 10
0. 15
0.20
&\1
2.5..-----..,.----..,.----....,.-----, early un iax ial tension 2.0 -. Steel F =0.09 Principal di recti on 45° .
f.:.~ r~. : .- ~-~!. =.f::~~:::~:~~:::::I :::::-::::-::::' _7
'j'
Pure material
-
- - - Anisotropic Our on's model
0.51- -'''-'-''-'-'---+''-''-'''·''-' --_ .. Modified Ourson's model ..
EE.M results
0 ~-----0~.0~5----~0~.1~0----~0~.1~5~--~ 0.20
2.5..------ - - -- - - - - ; - - - - - , early uniaxial tension 2.0 - Steel F =0.09 ...-.-.-.-.-.-.-.....-.-.-.-.-.-.-.-.-.. Principal direction 90· . 1.5
It
~ 1.0 _-~~~~:~~~~-~~ --~~ - - . - - ------------------- --- . . ..
0.5 o~
Pure material Anisotropic Ourson's model _.. Modified Ourson's model FE.M re ults
____~~__~~~__~~~__~ 0.05
0.10
0.15
0.20
Fig. 7-36 Stress-st rain rela tions of the steel ma terial under nearly uniaxial tensile conditions wi t h straining direction a t (a ) 0°; (b) 45° ; (c) 90° for 1 = 001 obt ained based on finit e element result s compared to that of unmodified and modified a niso tropic Gurson's yield crit erion
7.11 Numerical Analysis for Anisotropic Gurson's Plastic Damage Model
583
2.5.--- - - - - - - - , - - - - - . , - - - - - - - - - , 2.0
Near ly uniaxial tension SteelF =0.09 Principal direct ion' O
.... ji...
- -_._ .. ..
0.5
i
Pure material Ani o tropic Gursda model Modified GurSOli mode l F.E.M res ults
OL-______
L -_ _ _ _ _ _L -_ _ _ _ _ _~_ _ _ _~
0.1 0
0.05
0.15
0.20
2.5.-------.-----,-----.--------, 2.0
ea rl y uni axial tension SteelF=0.09 Princ ipal direction 45
-- _._ .. ..
O.S
Pure materia l Anisotropic Gursdomode l Mod ified Gurso'!! model F.E.M res ults
OL-_ _~~-~~~-~~--~ 0.05
0.10
0. 15
0.20
2.5 . - - - - - - - - - - - - - : - - - - - - , early uniaxial ten ion 2.0 -' SteelF =0.09 Principal direction 90
J 1. 5 b~
1.0
__ :.c : :
~: : :~ : ;~~:-:~.:-::~:: :a:-:-: ~
-:;.0.--
;-i"'=------- --------- ---------'------- ---
Pure materia l
- - - Anisotropic Gur do mode l_._._ Mod i fied Gurso'" model .. F.E.M results
OL-______
L -_ _ _ _~~----~~~--~
0.05
0. 10
0.15
0.20
6"
Fig. 7-37 Stress-strain relations of the aluminum material under nearly uniaxial tensile conditions with straining direction at (a) 0°; (b) 45°; (c) 90° for 1 = 001 obtained based on finit e element results compared to that of unmodified and modified anisotropic Gurson's yield criterion .
584
7 Anisotropic Elasto-plastic Damage Mechanics 2.5 r - - - - - - - - - - - - , - - - - - , Nearly uniaxial ten ion
Steel F =0.09
2. 0
Principal direction 0"
i
-
0.5
$I 0 ... ~~,~:o;:~:~~:=~i~~~~~:~I~~:·~~-~=
Pure material
- - - An isotropic Gurson 's model - .- .. Modified Gurson 's model A F.E.M result
.
/
0.5 ......................
Pu re material - - - Ani sotropic Gurson's model _._.. Modified Gurson 's model ..... A
F.E.M results
0 L---~0~ .O~2~5--~0~.0~5~0---0~.~07~5~~0.~IOO
0L---~0~.0~2~5--~O~.0~5~0---O~.~07~5~~0~.1 00
ell
&" early uniaxial ten ion
2.0 .. Steel F=0.09
Principal direction 90· 1...................... - ......1-=--"' _.._.._.._. . _.._.._.._.._.._.._... .1
i 1"
0.5
- - _ . _ .. ..
i
r
Pu re material Ani sotropic Gurso n's mode l Modified G urson's model EE.M results
1.0
7.:5~1,;;~~~;~.;cj,:,.'-~. - - - Anisotropic Gurson's model Modifi ed Gurso n's model .. EE.M res ults
0.5 ........................ _._..
0L---~0~.07275--~0~.0~570---0~.707~5~~0~ . 100 O~--~0~.0~2~5--~0~.0~5~0---0~.707~5~~0~.1 00 &"
&ll
Fig. 7-38 Stress-strain relations of the steel material under nearly equal-biaxial t ensile conditions for : (a) F=O.01 , stress-strain relation in the Xl direction; (b) F=O.01 , stress-strain relation in the X 2 direction; (c) F=O .09 , stress-strain relation in the Xl direction; (d) F=O .09 , stress-strain relation in the X 2 obtained based on finite element results and that of unmodified and modified anisotropic Gurson 's yield criterion
Figs.7-36(a)rv(c) with 1 = 0.01 shows the macroscopic stress- strain relations based on the finite element computational results and those based on the modified and unmodified anisotropic Gurson's yield criterion for the steel under uniaxial tensile conditions, respectively. The governing equations based on the anisotropic Gurson's yield criterion for the macroscopic plastic behavior of porous materials with consideration of matrix strain hardening are summarized in the previous section For the steel as shown in Figs.7-36(a)rv(c) , the finite element computational results agree well with those based on the modified anisotropic Gurson's yield criterion loading in the 0° and 90° directions but slightly less than those based on the modified anisotropic Gurson's yield criterion for the loading in the 45° direction. For the aluminum shown in Figs.7-37(a)rv(c) , the finite element computational results in general agree well with those based on the modified anisotropic Gurson yield criterion. Figs.7-37(a)rv(c) with 1 = 0.09 shows the computational results and macroscopic stress- strain relations based on the anisotropic Gurson's yield criterion
7.11 Numerical Analysis for Anisotropic Gurson 's Plastic Damage Model 2.5 Nearly uniaxial ten ion
teel F=O.OI 2.0 Principal direction 0
-
0.5
.-~ ....£ .,.-..-..-..-..-..-..-.
_b"C<'-t~~:
,
0.5
0L---~0~.0~27S--~0~.0~SO~--~0~.0~7~S--~0.~100 2. 5 Nearly unia" ial ten ion Steel F=O.OI 2.0 Principal d,irection 9CJ'
0.5
~
;
~- I .O "'-~<::::::~------+------+-------
Pure material
- - - Ani otropic Gur on' model _._.. Modified Gurson's model .. EE.M res ults
I.S
early uniaxial tension leel F=O.09
#
585
- ---_._ .. ..
0.Q25
Pure m~lerial . AniSOlropic Gur on's model Modified Gurson's model EE.M results 0.050
0.075
0. 100
early uniaxial tension leel F=O.09
.---r------~-----.._._._.1-._._._.._._.._.._.;.,..._.._.._.._.._.._... ..... Pure matcrial - - - Anisotropic Gurson's model Modified Gurson' model .. E E.M results
o ~----~----~------~----~
0.025
0.050 &"
0.075
0.100
Pure mmerial - - - Anisotropic Gurson's model
0.5 -_.-_.-_.-_.--- _ . _ .. Modified Gurson' model
OL-____
.. ~
EE.M results ____ ______
0.025
~
0.050
.---
L __ _ _ _
oms
~
0.100
E"
Fig. 7-39 Stress-strain relations of the aluminum material under nearly equal-biaxial tensile conditions for: (a) F=O.Ol, stress-strain relation in the Xl direction; (b) F=O.Ol , stress-strain relation in the X 2 direction; (c) j=0.09 , stress-strain relation in the Xl direction; (d) F=0.09, stress-strain relation in the X 2 obtained based on finite element results and that of unmodified and modified anisotropic Gurson 's yield criterion
for the aluminum, respectively. These figures show that for both the steel and aluminum the finite element computational results agree well with those based on the modified anisotropic Gurson's yield criterion at small strains for the loading in the 0° and 90° directions. As the strain becomes large, the computational results agree well with those based on the unmodified anisotropic Gurson's yield criterion. For the steel, when the loading is in the 45° direction, the finite element computational results are slightly lower than those based on the modified anisotropic Gurson's yield criterion at small strains. When the strain becomes large, the computational results agree with those based on the modified anisotropic yield criterion. For the aluminum, when the loading is in the 45° direction, the computational results agree well with those based on the modified anisotropic Gurson's yield criterion. When the strain becomes large, the computational results fall between those based on the modified and unmodified anisotropic Gurson's yield criterion. Fig.7-38 and Fig.7-39 show the macroscopic stress-strain relations in Xl and X 2 directions based on the finite element computational results and the
586
7 Anisotropic Elasto-plastic Damage Mechanics
modified , unmodified anisotropic Gurson's yield criterion under nearly equalbiaxial tensile loading conditions. The macroscopic stresses 0"11 and 0"22 are normalized by 0" B which is determined by substituting the values of O"y, R, R45 and R90 into the yield criterion in Eq.(7-400) under equal biaxial stress conditions. For a small void volume fraction (f = 0.01) , the computational results agree with those based on the unmodified anisotropic Gurson's yield criterion as shown in Figs.7-38(a)rv(b) and Figs.7-39(a)rv(b). For a large void volume fraction (f = 0.09) , the computational results agree with those based on the unmodified anisotropic Gurson's yield criterion as shown in Figs.738( c )rv( d) and Figs. 7-39( c )rv( d).
References [7-1] Sidoroff F ., Description of anisotropic damage application to elasticity. In: Proceedings of the IUTAM Colloquium on Physical Non-Iinearities in Structure Analysis, Sens, France. Springer, Berlin, pp.237-258 (1981). [7-2] Lemaitre J ., A Course on Damage Mechanics . Springer, New York (1992) . [7-3] Kachanov L.M ., Introduction to Continuum Damage Mechanics. Martinus Nijhoff Publishers, Dordrecht , The Netherlands (1986). [7-4] Krajcinoic D ., Lemaitre J ., Continuum Damage Mechanics: Theory and Applications. Springer , Berlin (1987). [7-5] Voyiadjis G.Z , Ju J.W., Chaboche J.L., Damage Mechanics in Engineering Materials. Elsevier, Amsterdam (1998) . [7-6] Bodner S.R ., Hashin Z, Mechanics of damage and fatigue . In: Proceedings of the IUTAM Symposium, Haifa, Israel. Pergamon Press, New York (1985) . [7-7] Lemaitre J ., Chobache J .L. , Mechanics of Solid Materials. Cambridge University Press, Cambridge, UK (1990) . [7-8] Engel L. , Klingele H. , Atlas of Metal Damage. Wolfe Science Books, C.H . Verlag, Munich (1981). [7-9] Alfaiate J ., Aliabadi M .H., Guagliano M., et aZ. , Advances in fracture and damage mechanics VI. Key Eng. Meter. , 348-349, 929-932 (2007) . [7-10] Zeng P ., Probabilistic Fatigue Damage Mechanics and Modern Principle for Structural Analysis. Science and Technology Documentation Press of China, Beijing, in Chinese (1993) . [7-11] Hill R. , The Mathematical Theory of Plasticity. Clarendon Press, Oxford , UK (1950) . [7-12] Liu X., Wang B.Q ., Mechanics of composite materials. China Architecture & Building Press, Beijing, pp.38-43, in Chinese (1984). [7-13] Tsai S.W., Hahn H ., Introduction to Composite Materials. Technomic Publishing, Lancaster , PA (1980). [7-14] Zhang W .H., Numerical Analysis of Continuum Damage Mechanics . Ph.D. Thesis, University of New South Wales, Australia (1992) . [7-15] Zhang W.H ., Valliappan S., Continuum damage mechanics theory and application: Part I. theory; Part II. application. Int . J . Dam . Mech., 7(3) , 250-297 (1998) .
References
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[7-16] Zhang W .H., Chen Y .M ., Jin Y ., A Study of dynamic responses of incorporating damage materials and structure. Int. J . Struct. Eng. Mech. , 12(2), 139-156 (2000). [7-17] Zhang W .H., Elasto-plastic damage analysis in anisotropic damage mechanics. J. Solid Mech ., 21(1), 89-94 , in Chinese (2000). [7-18] Zhang W .H., Chen Y .M. , Jin Y., Effects of symmetrisation of net-stress tensor in anisotropic damage models. Int . J . Fract., 106-109, 345-363 (2001) . [7-19] Zhang W.H ., Qiu Z.H ., Ren T.H., Influences of hypothesis on damage strain energy release rate, fr acture and damage of advanced materials. In: Proceedings of the International Conference on Fracture and Damage of Advanced Materials. China Machine Press, Beijing, pp.460-470 (2004). [7-20] Valappan S., Zhang W .H. , Elasto-plastic analysis of anisotropic damage mechanics problems. In : International Symposium on Assessment and Prevention of Failure Phenomena in Rock Engineering, Ankara, Turkey (1993). [7-21] Curson A .L., Continuum theory of ductile rupture by void nucleation and growth: Part I. yield criterion and flow rules for porous ductile media. J . Eng. Mater . Tech ., 99(1) , 2-17 (1977). [7-22] Tvergaard, V ., Influence of voids on shear band insta bilities under plane strain conditions. Int. J. Fract., 17(4) ,389-407 (1981) . [7-23] Kattan P.I., Voyiadjis C .Z., A coupled theory of damage mechanics and finite strain elasto-plasticity: Part I. damage and elastic deformation. Int . J . Eng. Sci., 28(5) , 421-435 (1990). [7-24] Krajcinovic D. , Constitutive equations for damaging materials. J. App\. Mech ., 50(2), 355-360 (1983). [7-25] Krajcinovic D ., Continuum damage mechanics. App\. Mech. Rev ., 37(1), 1-32 (1984) . [7-26] Voyiadjis C .Z., Kattan P.I. , Advances in Damage Mechanics Metals and Metal Matrix Composites. Elsevier, Amsterdam (1999) . [7-27] Voyiadjis C.Z ., Park T ., Anisotropic damage effect tensor for the symmetrization of the effective stress t ensor. ASME J. App\. Mech ., 64(1), 106-110 (1997). [7-28] Wang D .A., Pan J ., Liu S.D ., An anisotropic Curson yield criterion for porous ductile sheet metals with planar anisotropy. Int . J . Dam . Mech ., 13(1) , 7-33 (2004). [7-29] Kattan P.I., Voyiadjis C.Z ., Damage Mechanics with Finite Elements-Practical Application with Computer Tools. Springer, Berlin Heidelberg New York (2002) . [7-30] Voyiadjis C.Z. , Degradation of elastic modulus in elastoplastic coupling with finite strains. Int . J . Plast., 4(4), 335-353 (1988) . [7-31] Voyiadjis C .Z., Kattan P.I. , A coupled theory of damage mechanics and finite strain elasto-plasticity: Part-II. damage and finite strain plasticity. Int . J . Eng. ScL , 28(6) , 505-524 (1990). [7-32] Lee H. , Peng K ., Wang J ., An anisotropic damage criterion for deformation instability and its application to forming limit analysis of metal plates. J . Eng. Fract. Mech ., 21(5) , 1031-1054 (1985) . [7-33] Simo J ., Ju J ., Strain- and stress-based continuum damage model : I. formu lation; II. computational aspects. Int. J . Solids Struct., 23(7), 821-869 (1987). [7-34] Chow C ., Wang J ., A finite element analysis of continuum mechanics for ductile fracture . Int . J . Fract., 38(2), 83-101 (1988) . [7-35] Tvergaard, V., On localization in ductile materials containing spherical voids. Int . J . Fract., 18(4) , 237-246 (1982) .
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7 Anisotropic Elasto-plastic Damage Mechanics
[7-36] Ju J .W ., Isotropic and anisotropic damage variables in continuum damage mechanics. J . Eng. Mech ., 116(12), 2764-2770 (1990) . [7-37] Lubiner J ., Over J ., Onate E ., A plastic-damage model for concrete. Int . J . Solids Struct., 25(3) , 299-325 (1989) . [7-38] Leckie F ., Onate E. , Tensorial nature of damage measuring internal variables . In: Proceedings of the IUTAM Colloquium on Physical Non-linearities in Structure Analysis, Sens , France. Springer , Berlin, pp.140-155 (1981) . [7-39] Murakami S., Mechanical modeling of material damage. J . Appl. Mech ., 55(2) , 280-286 (1988) . [7-40] Murakami S. , Notion of continuum damage mechanics and its application to anisotropic creep damage theory. J . Eng. Mater . Tech ., 105(2) , 99-105 (1983) . [7-41] Lubarda V .A ., Krajcinovic D ., Damage tensors and the crack density distribution. Int . J . Solids Struct., 30(20), 2859-2877 (1993) . [7-42] Murakami S., Ohno N., Constitutive Equations of Creep and Creep Damage in Poly Crystalline Metals. Research Report, Nagoya University, Japan, 36, 161177 (1984) . [7-43] Hill R ., Theoretical plasticity of textured aggregates. Math. Proc. Camb. Phil. Soc., 85(1), 179-186 (1979) . [7-44] Chien W .Y ., Pan J ., Tang S.C ., Modified anisotropic Gurson yield criterion for porous ductile sheet metals. J . Eng. Mater . Tech., 123(4) , 409-427 (2001) . [7-45] Barlat F ., Lege D .J ., Brem J .C., A six-component yield function for anisotropic materials. Int. J . Plast ., 7(7) , 693-714 (1991) . [7-46] Liao K.C ., Pan J ., Tang S.C ., Approximate yield criterion for anisotropic porous ductile sheet metals. Mech . Mater. , 26(4) , 213-234 (1997) . [7-47] Barlat F ., Maeda Y , Chung K ., et ai., Yield function development for aluminum alloy sheets . J . Mech . Phys. Solids, 45(11-12) , 1727-1763 (1997) . [7-48] Yoon J .W ., Barlat F ., Dick R.E. , Sheet metal forming simulation for aluminum alloy sheets. In : SAE 2000 World Congress, Detroit , Michigan, USA . Society of Automotive Engineers, Warrendale, Pennsylvania (2000) . [7-49] Liao K .C ., Friedman P.A ., Pan J ., et ai., Texture development and plastic anisotropy of B .C.C . strain hardening sheet metals. Int . J . Solids Struct., 35(36) , 5205-5236 (1998) . [7-50] Pardoen T ., Hutchinson J .W ., An extended model for void growth and coalescence. J . Mech. Phys. Solids, 48(12), 2467-2512 (2000) . [7-51] Hom C .L., McMeeking R.M ., Void growth in elastice-plastic materials. J . Appl. Mech. , 56(2) , 309-317 (1989) . [7-52] Jeong H .Y ., Pan J ., A macroscopic constitutive law for porous solids with pressure-sensitive matrices and its implications to plastic flow localization. Int . J . Solids Struct. , 32(24) , 3669-3691 (1995) .
8
Theory of Visco-elasto-plastic Damage Mechanics
8.1 Introduction In all engineering material applications, material durability plays a crucial role. It is well-known that time-dependent materials creep visco-elastically. In addition, some experimental investigations indicate that time-dependent materials such as polymeric composites may undergo both damage and permanent deformation. The above features of material behavior are all life-limiting factors in that they can cause excessive dimensional distortions in addition to stiffness and residual strength degradations. The aim of this study is to establish a framework for modeling the foregoing features of time-dependent material behavior. Such a framework is the basis for performing durability analyses, which playa major role in engineering design. Up to the present time, modeling continuum damage processes has been concerned primarily with brittle materials (such as rocks and concrete) exhibiting essentially elastic behavior, and metals exhibiting plastic or creep behavior. A common feature in these studies is that the effect of damage on material behavior is introduced through so-called effective stress. The notion of effective stress was first proposed for one-dimensional creep problems by Kachanov [8-1], who introduced effective stress as the applied stress magnified by a scalar factor representing the ratio of the original (intact) load carrying area to the area reduced by damage. It is well-known, however , that damage not only affects the load carrying area, but also affects the material symmetry. To account for this, the effective stress was subsequently introduced by Murakami [8-2] through a tensorial mapping of the applied stress. Despite the progress made in modeling continuum damage mechanics, less attention has been paid to modeling such processes in visco-elastic and viscoplastic materials. Notably, Schapery [8-3, 8-4] established a basic formulation for visco-elastic response that is accompanied by micro-structural changes, such as profuse micro-cracking. The micro-structural changes are represented in Schapery's work by means of a set of internal state variables whose evolut ionary laws are motivated by considerations of visco-elastic fracture mechanW. Zhang et al., Continuum Damage Mechanics and Numerical Applications © Zhejiang University Press, Hangzhou and Springer-Verlag Berlin Heidelberg 2010
590
8 Theory of Visco-elasto-plastic Damage Mechanics
ics. It may also be mentioned that Weitsman [8-5] attempted to incorporate the effect of damage by coupling visco-elasticity and damage for a special class of linear visco-elastic materials. In this chapter, the formulation of coupled visco-elastic visco-plastic and damage response is patterned on the methodology of continuum damage mechanics. In addition, the formulation employs the thermodynamics framework outlined by [8-6], [8-7], [8-8] and several existing concepts of thermodynamic theory for visco-elastic and visco-plastic materials. This format accounts for time-dependent damage as well as damage-induced changes in material symmetry, and also results in expressions incorporating the concept of effective stress. In creep mechanics one can differentiate between three stages: the primary, secondary and tertiary creep stages. These terms correspond to a decreasing, constant and increasing creep strain-rate respectively, which will describe damage evolution from the secondary stage to the tertiary stage of creep deformation , as shown schematically in Fig. 8-1.
0gc f/J
Primary
Time
Fig. 8-1 A typical creep curve showing the three stages of creep deformation In order to describe the creep behavior of materials in the primary stage, tensorial nonlinear constitutive equations involving the strain-hardening hypothesis are proposed in Ref. [8-9] . Based upon these general relations, the primary creep behavior of a thin-walled circular cylindrical shell subjected to internal pressure is also analyzed. The creep buckling of cylindrical shells subjected to internal pressure and the axial compression was investigated in Ref. [8-9] by considering tensorial non-linearity and anisotropic primary creep. In order to describe the secondary creep behavior of isotropic materials some authors use a creep potential [8-10 , 8-9]' which is a scalar-valued function of Cauchy's stress tensor. One can show that creep potential theory is compatible with tensor function theory provided the material is isotropic, and additional conditions are fulfilled [8-11]. However, the creep potential hypothesis only furnishes restricted forms of constitutive equations and, therefore, has only limited justification if the material is anisotropic. The tertiary creep
8.1 Introduction
591
process is accompanied by the formation of microscopic cracks on the grain boundaries, so that damage-accumulation occurs. In some cases voids are caused by a given stress history and, therefore, they are distributed anisotropically amongst the grain boundaries. Thus, the mechanical behavior will be anisotropic and it is therefore necessary to investigate this kind of anisotropy by introducing appropriately defined anisotropic damage tensors into creep constitutive Eqs. [8-12,8-1 3] . For a class of viscous solid materials, creep deformation and creep fract ure behavior deviated from t he von Mises type show the following important results: (1) The creep strain under tension becomes larger than under compression, especially at high temperatures and high stresses. (2) No substantial difference appears in the creep exponent of the minimum creep rate between tension and compression. (3) Tertiary creep behavior under compressive stress appears clearly at high temperatures. (4) Creep rupture time under tensile stress is shorter than that under compressive stress. Moreover, [8-14, 8-27] found that no stable void growth occurred under compressive stress unlike that under tensile stress, and that the tertiary creep under compressive stress was brought about by a structural softening due to metallurgical recovery. This observation indicates that the micro-mechanism of the tertiary creep for t his material differs under tension and compression. To simulate the localized creep failure in geologic media (rock, soil and concrete) with smeared models, the relationship between rate-dependency, strain gradient and damage diffusion is explored in [8-15] to find the common features of and differences between, these phenomenological continuous approaches. It will be shown that all these continuous approaches are of higher orders in space and /or time from a mathematical viewpoint although a single higherorder equation could be decomposed into a set of second-order equations governing different problem domains. In order to better understand the physics behind the failure phenomena as observed in experiments, however, micromechanics must be considered for different kinds of geologic media, which is beyond the scope of this paper. To simulate the evolut ion of localized damage in tertiary creep with the least computational cost, a coupled visco-plasticitydamage model is thus combined here with a damage diffusion law , based on a phenomenological approach. As a result , the mesh-objective solutions could be obtained without invoking higher-order spatial terms in the strain- stress space. It will be demonstrated that the local rate-dependent models, without considering damage diffusion cannot produce mesh-independent solutions for the creep failure evolution. In other words, the rate effect alone cannot regularize the localized creep failure. Example problems are considered to illustrate the potential of the proposed model-based simulation procedure in dealing with the multi-physics involved in the failure analysis. Material laws and constitutive theories are the fundamental bases for describing the mechanical behavior of materials under multiaxial states of stress involving creep damage and creep rupture. Tensor function theory has become a powerful tool [8-1 6, 8-17] for solving such complex problems. Problems of
592
8 Theory of Visco-elasto-plastic Damage Mechanics
creep damage have been investigated by many authors. Very extensive surveys of recent advances in this type of damage are given in Refs. [8-18, 8-19]. Creep damage developing under a compressive state of stress cannot be completely justified by the experimental results obtained by the fatigue effect. However , it is believed that many results strongly suggest similar damage mechanisms operating during creep under both tension and compression. It is well known that wedge cracks are generated in triple-point grain corners due to the accumulation of the grain boundary sliding [8-20 rv 8-22]. This suggests that the same event occurs in composite materials under compression. The grain boundary ledges due to sliding in adjacent grains, i.e., the sliding-induced offset at grain boundaries, facilitate the formation of grain boundary voids after further un-accommodated grain boundary sliding [8-23]. The growth of grain-boundary voids at elevated temperatures is controlled by diffusion when they are small, but it is gradually constrained by the creep strain rates of adjacent grains as the voids become larger [8-24]. Therefore, the growth of damage under creep conditions should be closely related to the accumulation of creep strain, regardless of an apparent difference in the microscopic morphology of damage at a given instant. Moreover, in view of the significant history dependence of the macroscopic creep behavior of viscous solid materials, we believe that strain-induced damage under creep conditions also depends on history. For an accurate modeling of creep damage, it is thus very important to consider appropriately an interaction between creep deformation and creep damage as mentioned by Kawai in [8-25 rv 8-27]. For precise and reliable designs of high-temperature structural components, it is crucial to enhance the accuracy of predictions of the local development of creep deformation and creep damage and of the creep life under service conditions. In modeling creep deformation and damage for a class of viscous solid materials we need therefore to carefully take into account their loading-mode and history dependence. In [8-14] Kawai found that constitutive models to describe the creep and damage behaviors with a deviation from the von Mises type are developed from phenomenological points of view. The representative scalar effective stresses used in the conventional formulations are examined to find a method for describing the inelastic behavior that deviates from the von Mises type. Based on this examination, a general and convenient form of the scaling parameter to modify the von Mises stress is proposed which can take into account the hydrostatic stress and/or the third invariant of the stress deviator. Then , a kinematic hardening model coupled with damage is formulated theoretically on the basis of irreversible thermodynamics using scaling parameters for creep and damage. Moreover, two kinds of empirical basis models are presented for cases of kinematic hardening and isotropic hardening. To evaluate the validity of the proposed models, numerical simulations of unequal creep behaviors under tension, compression, and torsion are carried out and compared with experimental data from the literature.
8.1 Introduction
593
The paper presented by Betten [8-28] is a contribution to the development of viscous continuum damage mechanics, i.e., a contribution to the formulation of creep constitutive and creep evolutional equations by utilizing the damage tensor function theory as a powerful tool. Besides such theoretical investigations, some experiments are in preparation [8-29]. The permanent deformation may accompany the visco-elastic damage behavior [8-30]. In general, this permanent deformation increases with the load as well as creep duration. The physical origin for permanent deformation arises from several possible sources, for instance the ability of composite materials to undergo irreversible micro-structural changes. In addition, internal surface roughness and other irregularities that resist micro-crack closure upon unloading can lead to permanent strains. In fiber-reinforced composites, permanent strains may also arise due to frictional sliding following fiber-matrix interfacial micro-debondings. In article [8-31]' the well-known differential visco-elasto-plastic constitutive equations, accounting for hardening and damage, are reformulated into an integral form. An efficient implicit integration scheme has been worked out by some examples, which has shown some computational behaviors and the application of visco-elasto-plastic damage mechanics. Yutaka and Jae-myung [8-32] presented a 3-D numerical analysis of viscoelasto-plastic damage problems in temperature-dependent structural members of hot-dip galvanization in order to consider the effect of zinc-embrittlement of materials. The numerical study was conducted for the possibility of cracking near the holes for bolts on pylon members in hot-dip galvanization. In the paper [8-33], the generalized variational principles and potential energy principle for visco-elastic solids with damage effects are derived from the variational integral method. In addition, the generalized variational principle of visco-elastic was employed to damage variational analysis for Timoshenko beams with damage problems. Authors of [8-33] prove that the generalized variational principles give an equivalent manner to involve all motion equations and initial boundary conditions as well as constitutive and evolution equations of visco-elastic damage mechanics problems. However, no numericalor analytical example for application was presented in the paper. In this chapter, a general thermodynamic framework that accounts for visco-elasticity, damage and permanent deformation is also presented based on works of [8-30]. The process is analyzed by modeling the coupling between visco-elasticity and damage. The resulting model is then finally applied to so-called swirl-mat polymeric composites. Murakami et al. [8-34] based on his outstanding systemic research works on creep damage mechanics problems [8-35 rv 8-43] described some specified effects of localization approach to creep fracture problems based on general continuum damage mechanics. The theoretical continuum damage mechanics model dealing with creep behavior was incorporated with the finite element method through some numerical analysis for plate creep damage under a uniform stress state and the creep fracture process of an axi-symmetric thick-
594
8 Theory of Visco-elasto-plastic Damage Mechanics
walled tube, in order to discuss the behavior of damage localization and its effects on the mesh-dependence numerically The essential causes of the meshdependence are elucidated first in the above detailed numerical simulations for description of stress sensitivity in the damage evolution process and the limitations of non-local damage theory. The mesh-dependence and its regularization in the local approach can be employed using three possibilities, including the stress limitation method, non-local damage approach and the modified stress sensitivity in the damage evolution equation. The validity and the limitations of these methods are elucidated and compared with each other by analysis. The author , from his essential systemic works [8-44"-'8-51] on continuum damage mechanics and its application, develops a generalized visco-elastoplastic dynamic damage theoretical model and employs it to a finite element dynamic damage analysis method for numerical simulation of damage behavior in rock-like materials. These developments are carried out based on the principle of minimum dissipative energy, which can be applied to the viscoelasto-plastic damage theory of rock like materials and provide a generalized theoretical modeling. The advances in the developed visco-elasto-plastic dynamic damage-failure model enable us to employ any general failure criterions. The developed theoretical model and finite element method have been applied to a hydraulic electric power engineering project in order to numerically analyze, predict and judge the safety problems of the Longtan great dam and foundation system in a serious earthquake.
8.2 Thermodynamics of Visco-elastic Damage Mechanics 8.2.1 General Thermodynamics Framework Consider a polymeric material and let rr (r = 1,2, ... , R) denote R scalar valued internal state variables representing the internal degrees of freedom of molecular motion in the polymeric matrix. Also, let ~s(s = 1, 2, ... , S) denote S scalar valued internal state variables associated with permanent deformation. Here are adopted the variables selected by Lubliner [8-52]' though some of those variables may in fact be components of a second rank tensor, e.g ., the "back stress" tensor. The internal state variable representing damage can be related in terms of tensorial quantities of even ranks, which can be associated with the spatial distributions of damage ([8-8]). To clarify, this internal variable is taken in the form of a double symmetric fourth rank tensor [lijkl ( = [ljikl = [lj ikl = [lklij) , which suffices to account for general damage-induced changes in material symmetry. The formulation can be readily modified to accommodate damage variables of other t ensorial ranks. Throughout this model, the subscripts rand q are reserved for visco-elastic quantities; s for quantities associated with permanent deformation; and a, b, c, d, i, j, k, 1, m and n are associated with tensorial quantities and cover the
8.2 Thermodynamics of Visco-elastic Damage Mechanics
595
range 1, 2, 3. Also, the summation convention is implied over the range of repeated indices unless stated otherwise. Visco-elasticity, damage and permanent deformation are forms of irreversible thermodynamic processes. For a closed system and small strain formulation, the entropy production inequality can be rewritten according to Eq.(5-79) in the form
.
.
T
- W - { E"ij} {.:Ti j} - ST - {q}
T{~T}
----y-;? 0
(8-1)
where W is the Gibb 's free energy (per unit volume) , E"ij are components of a suitably defined volume average infinitesimal strain tensor, a ij are components of the Cauchy stress t ensor , S is entropy (per unit volume) , T is t emperature, dT {qd are components of the heat flux vector, {V'T} = {Td = d{ xd are components of the t emperature gradient, and Xi are space coordinates. Also, in Eq.(8-1) the overdot signifies differentiation with respect to time. Consider Gibbs free energy in the form (8-2) The function W is assumed to be continuous and sufficiently differentiable with respect to its arguments. Consideration of the entropy production inequality in Eq.(8-1) gives a relation similar to Eq.(5-79) as { E"ij}
dW
dW
= - d{ aij } , S = - dT
(8-3)
and according to Eq.(5-88) we have
(8-4) where R r , Z s and Yijkl are the thermodynamic forces conjugate to the internal state variables r r, (s and to Dijkl, respectively, and referring to Eq.(5-86) which are given by (8-5)
Zs
dW
= - d(s
(8-6)
and Yijkl
dW
= - -dDijkl
(8-7)
Based on work guided by Lubliner [8-52]' it can be assumed that we have strain decomposition in the form
596
8 Theory of Visco-elasto-plastic Damage Mechanics
where cij and cfj are the visco-elastic and permanent strain components, respectively. Since W is a continuous function of {(J ij }, then it follows from Eq.(8-3) that
dCij d(Jkl
dCkl d(Jij
(8-9)
Substitution of Eq.(8-8) into Eq.(8-9) yields
dcij d(Jkl
dCkl d(Jij
(8-10)
Eq.(8-10) implies that there exist s a scalar valued function, say WV , such that (8-11) We denote by WV the Gibbs free energy associat ed with t he visco-elastic deformation. From Eqs.(8-3) , (8-8), and (8-11), it follows that W can be written in the general form (8-12) where G is an arbitrary scalar valued function of its arguments. The physical significance of G becomes clear when we consider the Helmholtz free energy using the relation in [8-53]
W( {(Jij}' bT} ' {(S}, [Dabcd], T) = II( {Cij} , b T}' {(S}, [Dabcd], T) - { (Jij} T {cfj} (8-13) Following Lubliner [8-52]' we assume t hat II, can be decomposed in t he fo rm (8-14) where II v and lIP are complementary Helmholtz free energies associated with the visco-elastic permanent deformations, respectively. Substituting Eqs.(812) and (8-14) into Eq.(8-13) we get
II V({ (Jij}, b T}, [Dabcd ], T) + G( b T}, {(S}, [Dabcd ], T) II v ({cij }, b T}, [Dabcd], T) - {(Jij} T { ci'J } + lIP ({ ( s}, [Dabcd], T) Rewriting t he Legendre t ransform of IIv in [8-53] gives
(8-15)
8.2 Thermodynamics of Visco-elastic Damage Mechanics
597
where G is a scalar valued function of its arguments. From Eqs.(8-15) and (8-16) it is clear that G = WV and G = lIP; whereby G is independent of br}. Thus, Eq.(8-16) yields
and Eq.(8-12) now reads
W = Wv - {O"ij}T {cfj}
+ IIP
(8-18)
since
- a{!ij } (- {O"ij }T {cfj } + IIP) = {cfj}
(8-19)
Eq.(8-18) may be written as
where WP is given by (8-21 ) and (8-22)
In view of Eqs.(8-5) and (8-20) , the thermodynamic forces {R r } are given by
{R r } =
awV
- abr}
(8-23)
Similarly, Eqs.(8-6) and (8-20) yield (8-24) Also, in view of Eqs.(8-7) and (8-20) the thermodynamic force lijkl can be decomposed in the form
lijkl = Y/jkl
+ Y;~kl
(8-25)
where
awV
ytikl =- ~
OJtijkl
(8-26)
598
8 Theory of Visco-elasto-plastic Damage Mechanics
and
yP
-
ijkl -
dWP - d[lijkl
(8-27)
Finally, from the dissipation inequality (8-4), we have the following requirements (8-28) (8-29) (8-30) and (8-31 ) Inequality (8-28) should always be satisfied whenever visco-elastic deformation occurs. When the visco-elastic deformation is accompanied by damage the inequality of Eq.(8-29) should be satisfied as well. Similarly, inequalities of Eqs.(8-30) and (8-31) should be satisfied whenever permanent deformation occurs and whenever such deformation is accompanied by damage, respectively. This establishes the general thermodynamics framework in the decomposed form. The decompositions Eqs.(8-8) and (8-20) result in forms where the coupling between visco-elasticity and damage and that between permanent deformation and damage are split into two separate entities. Several continuum damage mechanics approaches to modeling the coupling between permanent deformation and damage already exist in much of the literature. Therefore, such coupling is not considered any further, and the remainder of these articles focus on the coupling between damage and visco-elasticity. 8.2.2 Stated Equivalence of Thermodynamic Entropy
In order to neglect the higher order terms (H.G.T.) in the internal entropy production consider the circumstance where no permanent deformation occurs. Thus, WV = W, IJV = II and we have (e.g., [8-52]) the equivalent
(8-32) where U is the internal energy per unit volume. At equilibrium corresponding to the given {CJ ij} and T we then have (8-33)
8.2 Thermodynamics of Visco-elastic Damage Mechanics
599
where, again, the subscript e implies that a quantity is evaluated at 1r = VT" Subtracting Eq.(8-33) from Eq.(8-32) one gets
1;,
(8-34) where (8-35) is the change in entropy from its equilibrium value, which can be decomposed (Prigogine, [8-54]) in the form (8-36) where /':,.eS and /':,.i s are the changes (from equilibrium) in external entropy supply and internal entropy production, respectively. The first law of thermodynamics can be written in the form as (Fung, [8-55]) (8-37) where deS is an infinitesimal change in external entropy supply. Integrating the above differential form from equilibrium to an arbitrary current state we get
U - Ue = {O"ij }T({cij } - {cij }e) - T/':,.eS
(8-38)
Substituting Eq.(8-38) into Eq.(8-34) and using Eq.(8-36) we obtain
wv = WV e - T /':,.i s
(8-39)
The internal entropy production can be written in the form [8-54] (8-40) Further, expanding Rr in terms of 1 q around the equilibrium values 1~ , keeping up to linear t erms only, and noting that R r = 0 at 1q = 1~ we get (8-41 ) Substituting Eq.(8-41) into (8-40) and integrating from equilibrium to the current state yields (see [8-54])
(8-42) For fixed O"ij and [lijkl, an irreversible thermodynamic process is triggered in the material, which prompts the visco-elastic internal state variables {1r }
600
8 T heory of Visco-elasto-plastic Damage Mechanics
to drift spontaneously toward their equilibrium values b:T For the strain to be independent of temperature history, all bn need be independent of temperature [8-52]. Hence, (8-43) These equilibrium values are assumed to be continuous and sufficiently differentiable functions of their arguments. Assuming that 1T and 1; are sufficiently small, a Taylor series expansion for W V a bout 1; takes the form
(8-44) where
W: = W:( {aij }' [J?abcd], T) is the value of W V at equilibrium and
(8-45) is a symmetric matrix assumed t o be constant. Clearly, substituting Eq.(842) into Eq.(8-39) and using Eq.(8-23) gives the expansion Eq.(8-44), which establishes the stated equivalence. In the above relations, and in the sequel, the subscript e implies that a quantity is calculated at 1T = 1; Vr. Note that at equilibrium W V is minimum [8-53, 8-54]' and hence (8-46) Consequently, there is no linear term in Eq.(8-44) and [W:q ] is a positive definite matrix. It should be mentioned that an expansion similar to that in Eq.(8-44) was previously used by Lubliner [8-52] in a strain-based formulation for visco-elasticity. Also, it should be noted that neglecting the higher order terms in Eq.(8-44) amounts to neglecting the same higher order terms in the internal entropy production. 8.2.3 Visco-elasticity with Temperature Coupled to Damage In this section, visco-elasticity is formulated for the linear visco-elastic behavior coupled with damage and temperature. First, consideration is given to t he general case of anisotropy with respect to both t he undamaged (virgin) material behavior and the ensuing damage. Subsequently, the simpler case of isotropic damage is considered. In both cases, attention is restricted to a viscoelastic behavior where the strain depends on current values of temperature
8.2 Thermodynamics of Visco-elastic Damage Mechanics
601
but not on temperature history, i.e., thermo-rheologically simple behavior. Most amorphous polymers exhibit such behavior [8-56]. This restriction simplifies the formulation since it allows us to discard coupling between damage and temperature history. The ext ension to the general case of t emperaturehistory dependent strain can be made following the same approach adopted here. 8.2.3.1 General Anisotropie Behavior with Temperature Dependence The formulation will be first obtained for the case of fixed stress (J ij and damage D i jkl The results will then be extended to fluctuating (J i j and D i jkl. Employing the usual assumption of viscous-like resistance let (8-47)
[arq(T) ] is a where, according to Onsager 's principal [8-53, 8-55]' [arq] symmetric matrix. Substituting Eq.(8-47) into inequality (8-28) we have (8-48) Hence, the matrix [arq ] is positive semi-definite. It can be assumed that all a rq have common dependence on T , namely
[a rq] = aT(T) [a~q ]
(8-49)
where aT is a positive scalar valued function of T , and [a~q ] is a constant symmetric positive semi-definite matrix. Eqs.(8-23) , (8-44), and (8-49) then yield (8-50) where ~ is a temperature-transformed time (reduced time) defined by d~ Assuming that
~
= 0 at t = 0, then t
dt'
~ = fo aT[T(t')]
dt
=-
aT
(8-51 )
Thus, the scalar function aT represents the time-temperature shift factor characteristic of thermo-rheologically simple materials [8-56]. Since [a~q ] is a constant symmetric positive semi-definite matrix and [W:q] is a constant symmetric positive definite matrix, then Eq.(8-50) can be rewritten in a diagonalized form [8-57] as (no sum over r)
(8-52)
602
8 Theory of Visco-elasto-plastic Damage Mechanics
where 1r is a transformed set of internal state variables, each being a linear combination of the original internal state variables rq. The parameters 1; are the equilibrium values corresponding to 1r and are obtained from r~r by the same linear transformation as that for 1r . Also, A~ and
1r = 1~ (1 where
Tr
e- UTr )
-
(no sum over r)
(8-53)
are retardation times given by Tr
=
AO
(no sum over r)
---I:.
(8-54)
r
8.2.3.2 General Model of Thermo-visco-elastic Constitutive
In terms of the transformed internal state variables, expansion of Eq.(8-44) is rewritten as (8-55) r
The visco-elastic strain can now be obtained by substituting Eq.(8-55) into Eq.(8-11) bearing in mind that rr , and hence 1r, are to be kept fixed during the partial differentiation indicated in Eq.(8-11). Employing Eq.(8-53) , we obtain
{ V} __ ClWo Cij Cl{a .. } 'J
" ( _ -UTr) ClAr 1 e Cl{a .. }
+ L.. r
(8-56)
'J
where (8-57) and (8-58) r
The first term on the right-hand side of Eq.(8-56) is the instantaneous part of the strain and, hence, WO is the portion of the Gibbs free energy associated with the instantaneous deformation. The second term on the right-hand side of Eq.(8-56) is the transient part of the strain. Motivated by existing formulations for linear elasticity coupled with damage (e.g. , [8-52]) , we now recast the present visco-elastic formulation in a format that retains a linear visco-elastic compliance and introduces the effects of damage by means of an effective stress. To this end, and following common
8.2 Thermodynamics of Visco-elastic Damage Mechanics
practice in continuum damage mechanics, the function form
603
W: is written in the (8-59)
where {a ?j} = {a?j( [Dabcd ]) } is the thermal expansion tensor , llT = T - T re! is t emperature excursion from its reference value T re! , [SPjmn] is the virgin equilibrium compliance tensor, and [Qmnktl = [Qmnkl( [Dabcd])] is a double symmetric fourth rank tensor valued function of the damage [Dabcd ] such that (8-60) where
I
mnkl =
(6mk6nl
+ 6ml6nk) 2
is the unit fourth rank tensor and 6ij is Kronecker delta. It is important to realize that the internal molecular motions represented bY 'Yr occur on a much smaller dimensional scale than that of damage represented by Dabcd . This suggests that all 'Y; and hence all i; and Ar , are likely to be affected by damage in a common manner; i.e., they have common dependence on [Dabcd ]. Consequently, similar to the second term on the right-hand side of Eq.(8-59), the functions Ar can be written in the form 1
T
T
Ar = "2{O"ij } [llSijmn] [!linmk1l{O"kz} , 'Vr
(8-61 )
where [llSijmn ] is a double symmetric fourth rank tensor and [Pmnktl = [Pmnkl ([Da bcd])]) is a double symmetric fourth rank tensor valued function of the damage [Dabcd] such that (8-62) Using Eqs.(8-58) , (8-59) and (8-61), the instantaneous part of {crj } t akes the form
Also, using Eq.(8-61), the transient part of {crj } takes the form
(8-64) where
604
8 Theory of Visco-elasto-plastic Damage Mechanics (8-65) r
is the transient (time-dependent) compliance tensor of the virgin material. From Eqs.(8-63) and (8-64), it is clear that the instantaneous part of the strain can in general depend on damage in a manner that differs from that of the transient part. For simplicity, however , we assume here that both parts have the same dependence on damage so that (8-66) The instantaneous strain then becomes (8-67) where
[S~mnl = [Sfjmnl +
L
[ilSljmnl
(8-68)
r
in the instantaneous (elastic) compliance tensor of the virgin material. Substituting Eqs.(8-64) and (8-67) into Eq.(8-56), the strain can now be rewritten in the compact form (8-69) where (8-70) is the overall (instantaneous and time-dependent) compliance tensor of the virgin material, and
(8-71) Eq.(8-69) suggests that the visco-elastic strain {sij } is affected by damage indirectly through the stress {atj }, which is the applied stress {akL} (i. e., Cauchy stress) mapped by the damage effective tensor [tliijkd. In the context of continuum damage mechanics, the stress is referred to as the effective stress (see subsections 5.3 and 5.4). In other words, {atj } can be interpreted as the stress that, if applied on the virgin material, produces the same visco-elastic strain that occurs in a damaged material under the actual stress {atj }. Recall that Eq.(8-69) was obtained for fixed stress and damage. However , in view of the above interpret ation for Eq.(8-69), the visco-elastic response of a damaged material under fluctuating stress and/or damage is equivalent to the virgin linear visco-elastic response under the corresponding fluctuating effective stress. It is only necessary to relate the history of {atj } to the actual histories of {aij } and [tliijkd through the mapping of Eq.(8-71) , to see that
8.2 Thermodynamics of Visco-elastic Damage Mechanics
605
the history of [Wijkd depends on stress (and environment) through the damage evolution relations. Upon hypothesizing time-translation invariance, and since {cij } is linear of {O"ij } , straightforward application of the superposition principle [8-58] to expression (8-69) yields
J[Sijkl(~ _ ()] d~~l}d(
{cij } = {a?j( [[?abcd] )}ilT +
(8-72)
0-
w here for 0 <
T
~ t
dt'
Io aT[T(t')] T
( =
(8-73)
dt dT the variable of integration in Eq.(8-72) a a can be reverted from ( to T. Also, allowing for spatial variations of stress and damage the reverted total derivative d/ dT is replaced by a partial derivative Noting that
d~
= - and d( = -
tT' holding the spatial coordinates {crj
}
fixed. Thus, Eq.(8-72) becomes
Xi
= {a?j( [[?abcd ])}ilT +
J [Sijkl(~ - ()]d~:l} dT
(8-74)
0-
where from Eqs.(8-51) and (8-73)
~-
dt'
I aT[T(t')] t
( =
(8-75)
T
It should be noted that both [S?jkl ] and [S fjkl ] are positive definite [8-55] From Eq. (8-68) , it can then be hypothesized that each [ilS[jkl ] is positive semidefinite, and from Eq.(8-65), it follows that [ilSij kl(~) ] is also positive semidefinite, as it should be. In the remainder of this work we consider isothermal conditions, namely ilT=O. The constitutive Eq.(8-74) , then reads v
{Cij} =
It [Sijkl(t -
o-
d{O"kd
T) ] ~dT
(8-76)
We now turn attention to the dissipation inequality of Eq.(8-29) which, using Eqs.(8-23), (8-26) , (8-47) , (8-55) , (8-57), and (8-58), can be expressed in t erms of the transformed internal state variables '1r as (8-77) Upon employing Eqs.(8-61) and (8-67) , then for isothermal conditions the dissipation inequality (8-77) becomes
606
8 Theory of Visco-elasto-plastic Damage Mechanics
where . d [tlimnkl ] . . dtlimnkl . [tlimnkl ] = d [Sl ] [Slabed ] or tlimnkl = ~Slabed (8-79) abed abed The first term on the left-hand side of Eq. (8- 78) , is always non-negative, and observing that
o ~ ( ~; )
< 1, V,
(8-80)
then, to satisfy Eq.(8-78) it suffices to have [S?jmn ][tP"nmkl ] ---+ positive semi-definite
(8-81 )
and [~Srjmn ][tP"nmkl ]
---+
positive semi-definite V,
(8-82)
Thus, the functional form of the mapping t ensor [tliijktl is restricted by the requirements in Eqs.(8-62) and (8-78). All possible functional forms were given in Eqs.(5-22), (5-127), (5-132) and (5-137), and simply denoted as [tliijkl ] = ([I ijkl ]- [Slij kl]) -l
(8-83)
which is considered to be a generalization of the scalar form proposed by Kachanov [8-59] for one-dimensional problems. Clearly, Eq.(8-83) satisfies Eq.(8-62). The complete formulation of the constitutive model requires an expression for the evolution of the damage variable, i. e., an expression for Dabed , such that the inequality of Eq. (8-78) is satisfied. Such an expression can be formally derived from thermodynamic considerations through the introduction of a damage potential (e.g., [8-6], [8-7]). The difficulty of such an approach for nonlinear materials, however, seems that it may simply be restricted to elastic response with damage. In practice, the form of the damage evolution equation depends on the material considered and the applied loading. One such form will be considered in the context of isotropic damage.
8.2.3.3 Applicability of Double Scalar Isotropic Visco-eastic Damage Consider the circumstance that the virgin material symmetry remains unchanged by the ensuing damage pattern. In this case, damage is referred to
8.2 Thermodynamics of Visco-elastic Damage Mechanics
607
as isotropic damage and the damage tensor [Dijkd admits an isotropic representation. In the context of the effective stress concept, a possible way of representing isotropic damage [8-7] is to introduce two independent scalar variables Ds and Dh that characterize the effect of damage on the deviatoric and hydrostatic parts of the behavior, respectively (see subsection 3.7. The effective stress {aij } can then be assumed in the form * _ Sij aij - 1 _ Ds
1 akk 0 Dh ij
+ 31 -
(8-84)
where, Sij = ai - akkOi/3, is the deviatoric part of stress and akk is the trace of the stress t ensor. With {aij } given by Eq.(8-84), the mapping tensor [tliijkd can be evaluated from Eq.(8-71) to read 1 Dh - Ds [tliijkl ] = 1 _ Ds [I ijkl ] + 3(1 - Ds)(l _ Dh ) [Oij][Okd
(8-85)
which is the same as the one given in Chapter III Eq.(3-197), where DJ.' = Ds , DK = Dh , and using Eq. (8-83) , [Dijkd can be obtained in the form (8-86) Indeed, Eq.(8-86) takes a specified form of the double scalar fourth rank isotropic damage tensor [Dijkd. To illustrate the effects of Ds and Dh on material behavior, consider as an example the case of an isotropic virgin material, then the overall compliance [Sijkl(t) ] takes the form [8-55]
112 [Sijkl (t) ] = 2G (t) [Iijkd + g(K (t) - 31 (t)) [Oij ][Okd
(8-87)
where G(t) is the overall shear compliance and K(t) is the overall bulk compliance given, respectively, by
G (t) = Go
+ ~G (t)
(8-88)
K (t) = Ko
+ ~K (t)
(8-89)
and
In these expressions, Go and Ko are the instantaneous shear and bulk compliances, respectively, and (8-90) r
and
608
8 T heory of Visco-elasto-plastic Damage Mechanics
(8-91 )
,..
are the time-dependent shear and bulk compliances, respectively, with !1G,.. and !1K,.. positive constants. Upon substitution of Eqs.(8-84) and (8-87) into Eq.(8-76), the isothermal strain-stress relation of an isotropic damaged viscoelastic response takes the form 3
{cYj } = {eYj } + ~(L Ckk){Oij }
(8-92)
k =l
where {eij } and c:;, =ckk' are the deviatoric and hydrostatic parts of the strain given, respectively (8-93) and 3 v
cm
= "3 f 1
d
t
k;;l
ckk
(8-94)
K(t - T)dT(l - [h)dT
0-
The effects of [28 and [2h on material behavior can be evaluated by considering a uniaxial creep test where [aij] = a [{oid{ojd T ] and a = constant. In this case c22 = c33 and Eqs.(8-93) and (8-94) yield (8-95) and
i f K(t - T):T C t
crl
+ 2c22 =
_ l[2h)
dT
(8-96)
0-
If the virgin material properties G(t) and K(t) are known, then measurements of the longitudinal strain crl and the transverse strain c22 together with Eqs.(8-95) and (8-96) can be used to resolve the effects of [28 and [2h. on material behavior Isotropic damage can thus be represented by the two scalar variables [28 and [2h. This damage representation is referred to as the double-scalar representation [8-7]. The scalar variables [28 and [2h. are subjected to two restrictions. Firstly, recalling Eqs.(8-62), (8-83) , and (8-6) , they must vanish in the absence of damage . Secondly, they must satisfy the requirement of nonnegative dissipation in Eq.(8-78).
8.2 Thermodynamics of Visco-elastic Damage Mechanics
609
It is interesting to note that for the above mentioned case of isotropic damaged behavior, using Eq.(8-87) for [Sij kl(t) ] and Eq.(8-85) for [iJlijkl ], the left-hand sides of Eqs.(8-81) and (8-82) become, respectively,
and
r·
Ds
Gr (
[~Sijmn][iJlmnkl ] = (1 _ Ds)2 2
[I ij kl ] -
1 ) Dh Kr 3 [6ij ][6ktl + (1 _ Dh)2 9 [6ij ][6ktl
(8-98) Recall that the requirements of positive semi-definiteness of expressions in Eqs.(8-81) and (8-82), and hence of Eqs.(8-97) and (8-98), provide sufficient but not necessary conditions for satisfying the dissipation inequality in Eq.(878). Since, by hypothesis, Go , Ko, G r and Kr are all positive, then clearly Eqs.(8-97) and (8-98) are always positive semi-definite whenever both Ds and Dh are non-negative, i.e., damage is allowed to increase or cease to increase. For the case of decreasing damage (e.g., micro crack healing) , the original dissipation inequality of Eq. (8-78) should be considered in its entirety.
8.2.3.4 Evolution Model of Double Scalar Isotropic Visco-elastic Damage To complete the isotropic damage formulation, evolution equations for (Ds and Dh are needed. Under creep loadings with monotonically increasing damage, such equations may be taken in the well-known Kachanov-Rabotnov form [8-59] - a~) Ds = [ A\a~q x(1 - Ds)
and
Dh =
a
- a
c [ \ eq h h) Ah(l - Dh)
r r s
h
(8-99)
(8-100)
In Eqs.(8-99) and (8-100) , a~q and aZq are equivalent stresses for the deviatoric and hydrostatic damage modes, respectively and a ~ and a~ , considered to be material properties, are the corresponding threshold stresses below which no damage develops. Also, x s, Xh, A s, and Ah are material properties characteristic of creep damage, which are typically strongly dependent on temperature. Finally, (-) denotes the McAuley bracket, i.e., (x) = x if x > 0 and (x) = 0 if x :::; o.
610
8 Theory of Visco-elasto-plastic Damage Mechanics
Guided by subsection 3.7, the equivalent stresses O"~q and O"~q may be taken in the following forms (8-101) and (8-102) where 0"1 is the maximum principal tensile stress and j3 (0 < j3 < 1) is a material constant. It should be mentioned that a simpler representation for isotropic damage can be obtained as a special case of Eq.(8-86) by setting [28 = [2h = [2. Consequently, damage is represented by one scalar [2 which is typically referred to as the damage concentration paramet er [8-59]. In this case, damage is referred to as the single scalar damage, and we have (8-103) (8-104) and the effective stress becomes Eq.(3-3) as {O"ij } {O"ij }/(l - [2). This effective stress coincides with the original form proposed by Kachanov [8-1]. Under creep loadings, the evolution equation for [2 can again be taken in the foregoing Kachanov-Rabotnov form. It is interesting to note that in contrast with the isotropic elastic case where scalar damage corresponds to a damage-independent Poisson's ratio, in the isotropic visco-elastic case Poisson's ratio is damage-dependent. This is due to the hereditary integral form of the visco-elastic strains, as can be seen by setting [28 = [2h = [2 in Eqs.(8-95) and (8-96) and then evaluating the ratio -c22/cll. It should, however , be emphasized that the scalar damage representation in Eq.(8-103) affects both the deviatoric and hydrostatic material behavior in the same way and, hence, is less versatile than the more general double-scalar representation in Eq.(8-86).
8.3 Asymptotic Expansion of Visco-plastic Damage Mechanics 8.3.1 About Visco-plastic Damage The rupture process of structural components, subjected to general variable thermo-mechanical loading, is known to be strongly dependent on the stressstrain history. In fact , the damage process also has an influence on the stressstrain behavior, so that a coupling is generally needed.
8.3 Asymptotic Expansion of Visco-plastic Damage Mechanics
611
The need for an accurate assessment of the damage and the time dependent inelastic response of structural components has led to the development of numerous fully coupled constitutive material models. Many models adopting a fully coupled damage approach, where the elastic and viscoplastic constitutive equations are directly coupled with damage laws, are proposed in the literature ([8-60], [8-61]' [8-6], [8-7], [8-62]). These models are suitable in the finite element codes for the structure life prediction including crack propagation ([8-63], [8-64] and others). The mathematical framework of the most fully coupled models consists of a flow law that relates the inelastic strain rate to the deviatoric stress and evolution equations for internal state variables as hardening and damage (scalars and tensors). Consequently, the mathematical structure of fully coupled viscoplastic models is found to be very complex, highly non-linear and mathematically "stiff". These inherent stiff characters as well as the high non-linearity of the internal variables evolution equations cause major difficulties during the numerical integration. For the solution of these problems the entire loading history has to be traced, requiring the numerical integration of the evolution equations at each time step. The cost and computer time involved prohibit the use of the explicit methods employing small time steps for accurate integration. There is, therefore, a strong need to develop efficient and accurate integration algorithms with a self-adaptive time-step strategy t hat can achieve the desired accuracy and stability over the entire integration range (loading histories). Keeping the aforementioned requirements in mind , numerous researchers have proposed a number of integration algorithms with a self-adaptive time step control. These algorithms are based on explicit and implicit integration methods. Considerable discussion on the advantages and disadvantages of these two methods is available for cases of both time independent and dependent plasticity, but less for the coupled constitutive equations. In fact, for this type of coupled constitutive equations, characterized by the damage induced softening, special care must be taken to enhance the efficiency of the used integration scheme in the post-critical stage. Numerous other attempts to integrate different ly t he constitutive equations have also been made. Particularly, Walker [8-65] and Freed and Walker [8-66] have proposed some explicit and implicit asymptotic exponential integration algorithms and applied them to the integration of viscoplastic models. In this work, fully coupled damage elastoviscoplastic differential constitutive equations presented in [8-62] are transformed into an integral form. It is shown that the efficiency of the numerical computation can be improved if the constitutive equations are written in an integral form. Indeed , the numerical integration leads to an asymptotic integration algorithm. It consists of the expansion of the integrands into Taylor series at about the upper limit of a time interval, which gives an unconditionally stable implicit iterative scheme. One apparent advantage of this method is that the numerical scheme involves naturally the solution of only a 2 x 2 matrix equation as opposed to a 15 x 15
612
8 Theory of Visco-elasto-plastic Damage Mechanics
(for 3D problem) in the case of classical implicit schemes. Finally, the accuracy and robustness of the reformulation are demonstrated by direct integration of cyclic strain histories and by means of finite element simulations. 8.3.2 Description of Visco-plastic Damage System 8.3.2.1 General Background The formulation of the constitutive equations is considered based on the thermodynamics of irreversible processes with internal variables. This visco-elastoplastic damage model adopts the following hypothesis: (1) small displacements and strains with the total strain partition {Cij} = {cij} + {cfj }; (2) linear, isothermal and isotropic elastic behavior; (3) isotropic plastic flow of von Mises type with non-linear isotropic and kinematic hardening; (4) isotropic plastic and fatigue damage. All these phenomena are represented by two kinds of state variables: • •
Observable state variable: ({ Cij} , {aij}) the total strain t ensor and the associated Cauchy stress t ensor, Internal state variables: ({ '/~j } ' {R~j}) the kinematic hardening strain tensors and their associated stress tensors, ('J, R) the isotropic hardening scalar and its associated internal force and (D, Y) the isotropic damage and its associated internal force.
The hypothesis of total energy equivalence in [8-62] is used to define the socalled effective state variables. These are used in the state and dissipation potentials to derive the constitutive equations accounting for damage effect. 8.3.2.2 Differential Form of Visco-plastic Damage System Equations The system equations of visco plastic damage mechanics derive from both the state and dissipation potentials. Det ails of this derivation are given in [8-62] Here, only the fin al expressions of these system equations are presented. • State relations
(8-105)
(8-106)
and
R = (1 - D)Qr
(8-107)
8.3 Asymptotic Expansion of Visco-plastic Damage Mechanics
613
and (8-108)
with
(8-109)
(8-110)
(8-111)
• Complementary Relations
{ifj} = ~ 2
{Sij } - {Rij }
1
V1 -
f! J 2 ({Sij} - {Rij})
fit} = {ifj } 1
. (y)S -
f! -
-
S
D = (J *(p - Pi )
r
1
1
(1 _ f!)71
).
)...
(8-112)
akht}).
(8-113)
. br) ..
(8-114)
r = (~ 1 - f! (1 _ f!) f3
).
for ductile damage for fatigue damage
(8-115) (8-116)
where {O ij } is unit second-order tensor, E and v are the Young's modulus and the Poisson's ratio respectively Q and Ck are respectively the isotropic and kinematic hardening modules. S, sand f3 are material coefficients for the plastic ductile damage; I , rand T) are also material coefficients for fatigue damage. The variable Pi is the value of P at the beginning of the ith cycle. The stress (J* defines a fracture criterion given by (8-117)
where (Jh is the hydrostatic pressure. Note that the actual displacement of the yield surface center is measured in the stress space by {Rij} = L {R7j } and R gives the variation in its size k
(from the initial state). The yield surface is expressed with the function j , which is taken as von Mises yield function
614
8 Theory of Visco-elasto-plastic Damage Mechanics
f =
h({eJ .. } - {R}) 'J
vT=7?
'J
-
R
vT=7?
-
k
=0
(8-118)
in which J 2( {Zij}) defines the equivalent stress given by the following:
h({Zij}) = V3{Z;j{{Z;)/2, with {Z:j} = {Zij}-(Zll + Z22 + Z33 ){Oij}/3 being the deviatoric stress tensor. For time-independent plasticity, the multiplier is determined from the consistency condition f = j = 0; while for time-dependent flow (visco-plasticity) it is given by (8-119) It can be seen that .\ is equal to the accumulated plastic strain rate defined in the strain rate space by
p
(8-120)
8.3.2.3 Integral Formulations of Visco-plastic Damage System The numerical integration of the system of ordinary differential equations (ODE) given by Eqs.(8-112)rv(8-116) can be achieved by many kinds of explicit or implicit integration schemes. In the work pioneered by Walker [865], it has been shown that a transformation of the ODE to integral equations leads to an efficient integration scheme if the analytical form of the ODE is adequate. Hereafter, this approach will be applied to the differential model presented above. The first developed integral equation is associated with the Cauchy stress. Starting from the deviatoric strain tensor, {eij} = {cij } - L Ckk{Oij} /3 , where {cij } is the total strain tensor, allows the deviatoric plastic strain rate tensor to be written in the form (8-121) where G* is the effective shear modulus affected by the damage varia ble (G* = (1 - D)G). With the help of Eq.(8-113), this t ensor can be written as (8-122) where
t
is a parameter given by L 2J.L*
with
.\* =
Substitution of Eq.(8-122) into Eq.(8-120) gives
.\
vT=7?
(8-123)
8.3 Asymptotic Expansion of Visco-plastic Damage Mechanics
.'*
P= A =
1 v'T=7?
(f)N K =
3G*
.
3G*p
L h ({ Sij} - {Rij })
615
(8-124)
from which the relation L
= -,....,...,----,.--:---:-:h ({ Sij} - {Rij})
(8-125)
is obtained. On the other hand, using Eqs.(8-124), (8-118) allows us to write Eq.(8-125) as .
L
=
3M*P
K vI - D( VI - Dp)
l iN
+ (1 -
D)Qr + VI - Dk
(8-126)
Note that in the case of the rate independent plasticity, J 2 ({Sij} - {Rij }) cannot be expressed in terms of the accumulated plastic strain rate p. Eq.(8125) is then retained to evaluate the paramet er L, where >- is determined by means of the consistency condition. On the other hand, from Eq.(8-121) combined with Eq.(8-122) , the ODE governing the inelastic strain rate is obtained in the form (8-127) and by setting
{Yij } = {Sij } - {Rij }
dtij } { ddYtij } -- {ddStij } - {dR
and
(8-128)
The constitutive relation in Eq.(8-127) takes the form (8-129) where use has been made of the notation . Ln
.
D
= L + ------r; 1 - Jt
(8-130)
Eq.(8-129) is a system of ODE which can be analytically integrated to give
{y" (t))
~ {y" (0)) exp( - Ln(t» x
(
e' ..J_} 2G* d{ __ d~
_
d{R} __ "J_ d~
+,[, _
exp { - } ,
dD _ {R}) _ _ 'J_ d~ 1 - D
d~
dL~T(T) dT }
(8-131)
616
8 Theory of Visco-elasto-plastic Damage Mechanics
where {Yij(O)} is the initial value of {Yij }. If the initial state is stress-free, i.e.{Sij(O)} = 0 and {Rij(O)} = 0, then {Yij (O)} = 0, and since {Sij } = {O"ij } - (l:>kk){Oij }/3, {eij} = {cij } - (l:)'kk){Oij}/3 and O"kk = v(l D)Eckk/(l + v)/(l - 2v) , Eq.(8-131) can be written as
{O"ij(t)} = {Rij(t)}
J
v(l - D)E
"
+ (1 + v)(l - 2v) (L.,ckk (t)){Oij}
t
+
exp{ -[Ln(t) -
Ln(~)]}
1; = 0
x
(2G*d{Ci j } _ 2G*d(L ckk){O} _ d{R ij } _ dD{Rij})d~ 3
d~
d~
d~
'J
d~ 1 - D
(8-132) where, from Eq.(8-132)
L n (t)
=
J t
(
1;=0
dD
KvT=7? [vT=7? 1
3G* (d p ) dl; l iN
(~) l
+ (1 - D)Qr + vT=7?k
)
+ ~l - D d~ (8-133) Moreover, the evolution of the kinematic hardening variables given by Eq.(8113) can be transformed as (8-134) with (8-135) and integrated to obtain (8-136) where
bt(O)} = 0 and
J akvT=7? d~d~ t
Ak(t) =
d
(8-137)
1;=0
The same kind of manipulation can be applied to the Eq.(8-114) governing the isotropic hardening to get
617
8.3 Asymptotic Expansion of Visco-plastic Damage Mechanics
1 f exp{ -[H(t) - H(~)]} v'1=7? d~d~ ~
t
r(t) =
(8-138)
~=O
with
H(t) =
J bv'1=7?~~d~
(8-139)
~=O
The damage variable [! is involved in the integral Eqs.(8-132) , (8-133), (8136)"-'(8-139) , and can be evaluated by integrating the damage constitutive Eq.(8-120) or Eq.(8-121). Using Eq.(8-115) for example, [! is given by
[!(t) =
~L t
[(Y) S(1 _1ill dd~P ] d~ S
(8-140)
It can be then considered as a new paramet er [!(t), as similar as Ln(t) , Ak(t) and H(t) given by Eqs.(8-133), (8-137) and (8-139). Consequently, the integral form of each state variable is related to the new scalar parameters Ln , Ak and H associated respectively to Cauchy stress, kinematic and isotropic hardening (the compilation of the integral equations can be expressed based on asymptotic expansion for a non homogeneous integral in the next section). The damage variable [! given by Eq.(8-140) is added as a supplementary parameter. It is worth noting that, in the case of the present constitutive equations, the parameters Ak and H are linearly dependent and can be expressed in terms of the accumulated plastic strain P which is given by (8-141)
8.3.3 Recursive Integration Method for Visco-plastic Damage 8.3.3.1 Basis of Asymptotic Expansion for Non-homogeneous Integral Considering a nonhomogeneous integral is the Laplace integral with the following form
J(f>t) =
f
t +~t
exp{ -[Ln(t + f» - Ln(O]}
d
~~~) d~
(8-142)
~=t
where Ln(t
+ f>t)
is a monotonically increasing function of t
+ f>t
and
d~~~)
is assumed to be a function which has an evanescent memory in the integral If
618
8 Theory of Visco-elasto-plastic Damage Mechanics
Ln(O is written as Ln(t + b.t - (t + b.t - 0), it may be expanded by Taylor's theorem in the form
Ln(O = Ln(t+b.t) - (t+b.t -~)
dLn(t
+ b.t)
dt
1
+ 2"(t + b.t -
02
d 2 Ln(t + b.t) dt 2 + ... (8-143)
Hence, the integral (8-142) becomes
f
t+M
J(M) =
exp
(
- (t
+M
e=t
-
) d
1
(~)
~)Ln(~) + 2"(t + b.t - ~)2 Ln(~) Td~ ~
(8-144)
A change of variable,
~=t-(,
allows the integral to be written as
f exp ( -[(b.t - ()Ln(() M
J(b.t) =
~(b.t -
()2 L n (() ])
d~~() d(
(8-145)
(= 0
By introducing a new variable z = M - (, allows the integral to be written as
f exp tJ.t
J(b.t) =
1.. )dm(b.t -Z ) -[zLn(z) - 2"z2 Ln(z) ] dz dz
(.
(8-146)
z=o
with the help of Taylor's theorem (8-147)
so that
dm(b.t - z) dm(b.t - z) . dz =dt =-m
..
1
+ zm - 2" z
2'"
m
+ ...
(8-148)
and
f exp(-ZLn(Z)) exp(~z2Ln(z)) [m -zm + ~z2m + .]dz M
J(b.t) =
z=o
Expanding exp that
(8-149) (
z 2"Ln )
-2-
in series gives exp
(
z 2 Ln " )
-2-
.. = 1 + z2 Ln / 2 + ... , so
8.3 Asymptotic Expansion of Visco-plastic Damage Mechanics
619
f exp( -zLn(z)) [1 + ~z2Ln(z) + ... ] [m -zm + ~z2m + .]dz M
J(l1t)
=
z=o
(8-150)
Integration with respect to z gives J(!'>.t) =
:n (1 - exp( - MLn»
Ln
+ ~
Ln
[M exp( - !'>.tLn) - J(1 Ln
1·· [ 2 • - - .- (inLn - iii) !'>.t exp( - MLn) 2Ln
- exp( - MLn))]
exp( - MLn))]
. + -.2!'>.t - exp( - !'>.tLn) Ln
2 -. - (1 L~
+ ...
where the derivatives of m and Ln are evaluated at time t
+ I1t.
(8-151)
8.3.3.2 Recursive Integration Method for Visco-plastic Damage In the following, the numerical time integration is performed by an asymptotic integration algorithm initially proposed by Walker [8-65]; Chulya and Walker [8-67]; Freed and Walker [8-66] and extended in Nesnas [8-31] to the damaged visco-plastic model described in the previous section. The basic idea behind the algorithm is to solve approximately the set of integral Eqs.(8-132) , (8133) , (8-136)rv(8-139) using a recursive relationship. In order to evaluate these integrals, an asymptotic expansion of the related integrand is performed at about the upper limit of the time interval [t, t + M J, resulting in an implicit integration scheme. The main advantage of this method is that only a 2x2 (or for the uncoupled visco-plastic model1x1) matrix need be solved during the iteration process. Within a typical time step [t, t + I1tJ, one can cast the integral equations written over the time interval [0, t + I1t], for instance the one related to the stress in Eq.(8-132), into a recursive relation by splitting t he interval of integration into two parts
(8-152)
620
8 Theory of Visco-elasto-plastic Damage Mechanics
Substituting the identity 1 = exp(Ln(t))exp( - Ln(t)) into the first integral {Iij (t)} of this equation results in
v(l - D)E '" ] {Iij(t)} = exp( - ~Ln) [{O"ij(t)} - {Rij(t)} - (1 + v)(l - 2v) (L ..,c·kk(t)){6ij} (8-153) which simplifies Eq.(8-152) to the desired recursive integral equation
(8-154)
This relation is practical when a solution exists for evaluating the integral which appears in it. This latter is referred to as non-homogeneous integral because it represents the non-homogeneous contribution in the solution to the first-order ordinary differential equation. In the case of visco-plastic constitutive equations treated in this work, Ln is a monotonically increasing function of time and then the non-homogeneous integral is the Laplace integral of the form as expressed in subsection 8.3.3 (A) as
I(~t) =
f
HM
exp{ -[Ln(t
d
+ ~t) - Ln(~)]} ~i~) d~
(8-155)
E,=t
where
d~i~)
has an evanescent memory in the integral, therefore the inte-
grand has its largest value at the upper limit, t + ~t. This fading memory means that the solution will depend mainly on the recent values of the forcing function. Several different solution strategies can be used for this integraL They differ in their approach (implicit and explicit Taylor or implicit Euler-Maclaurin) and in their accuracy of approximation (i. e. the number of terms kept in their series expansions). In this work, the implicit solution is adopted. The integrand is then expanded in Taylor series at about the upper limit, t + ~t , where the integrand has it largest value. By retaining just a few terms in the Taylor series expansion (first-order terms), the integrand is accurately approximated where it is largest, and the neglect of the higher order terms is only felt near the lower limit, t, where the integrand contributes only a
8.3 Asymptotic Expansion of Visco-plastic Damage Mechanics
621
small amount to the integral because of its exponential decay from the upper limit. An approximation of the integral Eq.(8-155) is obtained by expanding the arguments of the exponential and the forcing function into Taylor series Ln(t + /':,.t - z ) = Ln(t + /':,.t) - Ln(t + /':,.t) z + H.O.T, where H.O.T means higher order terms, and a similar expansion for m( t + M - z). Thus, this integral can be rewritten from Eq.(8-151) (see subsection 8.3.3 (A) as
m(t + /':,.t) . (1 - exp{ - Ln(t + M)M}) J(M) = . Ln(t + /':,.t)
(8-156)
where the derivatives of Ln and m are approximated by the values at the beginning and end of the current step
L
~
n-
Ln(t + /':,.t) - Ln(t)
(8-157)
M
Eq.(8-156) is an implicit representation of the integral Eq.(8-155) because Ln and m are both evaluated at a future time and are therefore unknown. Applying this result to the recursive integral Eq.(8-154) leads to the desired approximation
(8-158) which is the linear implicit asymptotic solution of the ODE (8-129) with
ALn __
ti
Jt
KV 1 -
3G* /':,.p [l [vT=l](/':,.p/ M) ]l/N
+ Q*r + vT=l]k
+
/':,.[l 1 - [l
(8-159)
Remark: It is worth noting that the asymptotic solution of the Eq.(8-129) is obtained as: (2G*{/':,.cij} - 2G*(/':,.LCkk ){6ij }/3 - {/':,.Rij} - /':,.[l{Rij } / (1 [l)) / /':,.Ln. This can be easily derived from Eq.(8-158) when the time step is very large (t --+ (0), the exponential term of Eq.(8-156) becomes small compared with unity, and the asymptotic expansions of the relation Eq.(8-158) lead to
622
8 Theory of Visco-elasto-plastic Damage Mechanics
{O"ij(t + M)} - {Rij(t
1( *
rv = ~LJ! 2G
+ ~t)} -
(1 ~lV~lD2~v) (L ckk(t
+ ~t)){Oij}
2G* ' " {~Cij} - -3-~(L...Ekk ){Oij} - {~Rij} - 1 ~D) _ D {Rij}
(8-160) Therefore, the asymptotic solution of Eq.(8-129) is contained within the implicit asymptotic integration method. A procedure similar to that for Cauchy stress is used to obtain the final asymptotic recursive forms of the remaining state variables, namely kinematic hardening, isotropic hardening and damage variable. For kinematic hardening, the relationship is
(8-161) with (8-162) (8-163) and (8-164) for isotropic hardening,
r(t
+ ~t) = exp( - ~H)r(t) +
[
1 - exp( - ~H)] ~H
~p
(8-165)
with (8-166) For the damage variable, two kind of approximation are possible: first-order approximation
D(t + ~t) = D (t)
+ ~D = D (t) + n(t + ~t)~t
(8-167)
second-order approximation
D(t + M) = D (t)
+ ~D = D (t) + 0.5 [n(t) + n(t + M) ]M
(8-168)
Recursive relationships, given by Eqs.(8-158), (8-161) , (8-165) and (8167) or (8-168) for determining {O"ij ( HM)}, bij(H~t)} , r(H~t} and {D( t +~t)} , involve the calculation of the parameters ~LJ! , ~Ak, ~H and ~D.
8.3 Asymptotic Expansion of Visco-plastic Damage Mechanics
623
These parameters, in turn, via Eqs.(8-159), (8-164) and (8-166) , require a knowledge of {() ij (t+~t)}, hij (t+~t)} , r( t+~t) and {J?( t+~t)} for their evaluation. These equations are then recursive or implicit in nature. Therefore, the recursive relationships comprise a set of four implicit equations which can be resolved by Newton- R aphson iterations. However, the parameters ~Ak and ~H are linearly dependent and are related to the cumulated plastic strain ~p = p(t + ~t)~t. One can evaluate these parameters by computing the second invariant of the plastic strain rate. The plastic strain increment is written as follows , (8-169) The unknown parameters are then reduced to ~Ln and ~J?, which can be determined by the resolution of the following implicit nonlinear system
gl(IlLn , M?) = IlLn -
3G*llp KvT=7? [v 1 - S?(llp/ llt) ]1/N + Q*r+ vT=7?k
M?
+ -l - S?
= 0
(8-170) and (8-171) or (8-172) If ~Ln = Xl and written as
~J?
=
X2,
then Eqs.(8-170) and (8-171) or (8-172) can be
(8-173) The resolution is based on the Taylor expansion of the functional gi composing the system Eq.(8-173), which leads to the following linearized system
[d{g~~~~~})} l {oxj} = - {gi({xj}]}
(8-174)
Each step of the iteration process requires the solution of Eq.(8-174). For
{oxj} , which defines a new intermediate solution {x;+l } (8-175) being the basis of the next iteration step. This continues until convergence toward the suitable solution, when the following convergence criteria are satisfied
624
8 Theory of Visco-elasto-plastic Damage Mechanics
(8-176) where Cl and C2 are tolerance limits ( cl = C2 = 10- 4 ) and 11*11 designates a Euclidean norm. The apparent advantage of these numerical schemes involves naturally the solution of only 2 x 2 matrix equations as opposed to 15 x 15 (for 2D problems) matrix equations in the case of other implicit schemes, such as the classical trapezoidal scheme. From a computational standpoint, the asymptotic integration algorithm appears then to be quite appealing. In Eq.(8174), the coefficients matrix denoted by [J] =
[~{g;}] o{ Xj }
(is a 2x2 Jacobian
matrix), may be derived analytically or determined numerically. Numerically, the matrix components of [J] can be evaluated by finite difference perturbation techniques and placed in the following form:
{J } = {gi (~Ln
+ dLn,M?)}
dLn
t1
- {{gi (~Ln , M?)}
{J } = {gi (~Ln,M? + dD)} - {{gi (~Ln , ~D)} dD
t2
where i = 1,2, dLn = Remarks:
O.Ol~Ln
and dD =
(8-177) (8-178)
O.Ol~D.
1. In the case of time-independent plasticity, the system is reduced to three equations. In fact, an additional equation has to be added to determine the plastic multiplier - '\. With the help of the consistency condition together with the yield function , one can obtain the following system [8-31]
(8-180) g3(~Ln , ~A , ~D)
=
~D
- ~A
1 ( y)S S !3 = 0 {1 - D)
(8-181)
2. It is noted that the proposed method still works for a sum of more than two kinematic hardening variables according to the equation {Rij} = L:dRfj}. The size of the reduced system remains the same. 8.3.4 Outline of Visco-plastic Damage Equations and Algorithm
The compilation of all the system equations can be summarized in different schemas as follows.
8.3 Asymptotic Expansion of Visco-plastic Damage Mechanics
625
8.3.4.1 Summary of System Equations in Differential Form
{ifj} = ~
1 {Sij} - {Rij } ). 2 ~ J 2 ({Sij} - {Rij})
ht} =
h~}
-
(8-112) (8-113)
adl't }).
1
.
(8-114)
i=(~-br) ..
st
1-
. - (Y) S
st .
)..*
= p=
).
~
1
S
(1 - st) i3
=
)...
2
(8-115) T
-3 {if) {if)
(8-120)
8.3.4.2 Summary of System Equations in Integral Form
{aij(t)} = {Rij (t)}
+
(1
v(l - n)E ' " + v)(l _ 2v) (L../,kk(t)){6ij}
+ It
exp{ -[Ln(t) - Ln(On
~ =O
x (2C* d{ Ei j } _ 2C* d(L: Ekk) {6} _ d{R ij } _ dn {R ij }) d~ 3 d~ 'J d~ d~ 1 - n
d~ (8-132) (8-136)
ret) =
1 ~ f~=O exp{ -[H(t) - H(~)]} ~dtd~ 1 st
(8-138)
S(1 _1st) i3 dd~P ] d~ EL [(Y) S
(8-140)
t
<"
stet) =
t
626
8 Theory of Visco-elasto-plastic Damage Mechanics
(8-137)
H(t) =
J bvT=7?~~d~
(8-139)
1; = 0
(8-141)
8.3.4.3 Recursive Implicit Form of System Equations
(8-161)
r(t
+ b.t) = exp( - b.H)r(t) + D(t
+ M) =
D(t + M) = D(t)
D(t)
+ b.D =
[
1 - exp( - b.H)]
+ b.D = D(t)
b.H
D(t)
b.p
+ D(t + M)b.t
+ 0.5 [D(t) + D(t + M) ]M
(8-163) (8-167)
(8-168)
8.3.4.4 Algorithm of Asymptotic Integration for Visco-plastic Damage The numerical algorithm of the asymptotic integration of the constitutive equations is schematically summarized hereafter. Assume that {O"ij (t)} , {cij (t)} , {cfj(t)}, {Rij (t)} , r(t) and D(t) are known at time t. They may have the values: {O"ij (O)} = {cij (O)} = {cfj(O)} = {Rij (O)} = r(O) = D(O) = O. Assume initial guesses for b.L n and b.D. Say b.Ln = 0.01 and b.D = O.
8.4 Integrated Model of Isotropic Creep Damage
627
(1) Set {L1Eij} = {L1eij} , for the initial guess. (2) (3) (4) (5)
Compute L1p = J 2{ L1Ef) T {L1Efj} / 3 Set iteration counter 1 = 0 Update iteration counter 1 = 1 + 1 Evaluate {aij(t + 11t)} , {Rij(t + 11t)} , r(t + L1t) and D(t + L1t) from respectively Eqs.(8-158) , (8-161), (8-165) and (8-167) or (8-168).
(6) If 1= 1 compute L1p = J2{L1Efj} T {L1Efj}/3 where {L1Efj} = {L1eij}
~ 2 L1p = J2{L1Efj}T {L1Ef)/3 where {L1Efj} = {L1eij} - {L1Sij} / (2G*) - L1D{L1Sij} / (2G*)/(1 - D) (8) Evaluate p(t + L1t) = L1p/L1t. (7) If 1
(9) (10) (11) (12)
Evaluate gl and g2 from respectively Eqs.(8-170) and (8-171) or (8-172). Evaluate the matrix [d{gd = d{ Xj}] analytically or numerically. Solve the linearized system Eq.(8-174) for the vector (MLb, MD i ). Update the solution vector
L1L}tl = L1Lb L1Di+l = L1Di
+ MLb + MDi
(13) Obtain {aij(HL1t)} , {Rij(HL1t)} , r(HL1t) and D(HL1t) from respectively Eqs.(8-158) , (8-161), (8-165) and (8-167) and (8-168). (14) If L1Ln and L1D have not converged, go to step 4.
8.4 Integrated Model of Isotropic Creep Damage 8.4.1 Uniaxial Creep Damage Behavior Before formulating the isotropic creep damage model, we should describe the damage stat e in a viscous solid continuum firstly. 8.4.1.1 Strain Rate of Creep Damage As mentioned in previous chapters, considering a uniaxial tension specimen, material deterioration can be described by introducing an additional variable D or, alternatively, 'I/J = 1 - D into constitutive equations, i. e., the strain rate dE/ dt can be expressed as a function of the damage stat e as dE/ dt = f(a, D), or dE/dt = f(a, 'I/J ), where a is the uniaxial stress [8-10, 8-1 , 859]. The material parameters D and 'I/J describe the current damage state and the continuity of the material, respectively. The constitutive equation of rate dependent damaged materials would be required in order to approach dD an infinite strain rate. Furthermore, it is assumed that the damage rate ill ' or alternatively the rat e of continuity change d'I/J , is also governed by the dt
628
8 Theory of Visco-elasto-plastic Damage Mechanics
dD uniaxial stress and by the current state of continuity, i.e., = g(CJ, D), or dt d1jJ
ill = g(CJ,D).
The forms of the functions f and 9 have been discussed in detail by many scientists, for instance by Rabotnov [8-10], Chrzanowski [8-69], Leckie and Ponter [8-70], Leckie and Hayhurst [8-71], Goel [8-72], Hayhurst et ai. [8-73]. Often the forms
~ = (!!.-) n(1 _
EO
CJo
D)m
(8-182)
(8-183)
dEo dDo , - - , and CJo are constants. The undamaged dt dt case (D = 0) hereby leads to Norton's power law, which is assumed to be valid for the secondary creep stage, while the creep rate dE/dt approaches infinity as D approaches 1. Integrating the kinetic Eq.(8-183) under the initial condition D(t = 0) = 0 and inserting the result into Eq.(8-182), one arrives at the relation [8-29] are used, where n
~
v , m,
/J, -
:0 = ( : I n [l - k(:ornotr m/kwith k = l + /J
(8-184)
A further integration leads to the t ertiary creep strain
Et = a [1 - (1 - bt)l -C] / b(l - c)
(8-185)
if we take the initial condition Et(O)=O. The abbreviations
(!!.-) ndEO
a=
CJo
b= k
(!!.-) CJo
(8-186)
dt
v
dDo dt
(8-187) (8-188)
c= m / k have been introduced in Eq.(8-185). 8.4.1.2 Rupture Time of Creep Damage
Since creep rupture is characterized by D = l or dEo dt find the time to rupture from Eq.(8-184)
-+ 00,
we can immediately
8.4 Integrated Model of Isotropic Creep Damage
629
(8-189)
If, for convenience sake, the constants m and JL are taken to be equal to the parameters n and v, respectively, Eqs.(8-183) and (8-183) can then be simplified to (8-190) (8-191) where (J"* = (J" / (1 - D) is interpreted as the net-stress acting over the current cross-sectional area of a uniaxial specimen. Thus, the simplification of Eqs.(8190) and (8-191) can be called the net-stress concept. From Eqs.(8-182) , (8183) and Eqs.(8-190) , (8-191) we read: K = E:o/((J"ot and L = ilo/((J"ot. One immediately arrives at the first Eq.(8-190) from Norton's law dE/dt = K(J"n if we replace the nominal stress (J" by the net stress (J"*. Furthermore, a tensorial generalization of Eqs.(8-190) and (8-191) can be achieved in a very similar manner to be described in subsection 8.4.2.3, where the Norton creep law will be generalized. Another way will be suggested in subsection 8.4.4.1. Because of the simplifications m = nand JL = v, which lead to Eqs.(8-190) and (8-191) (with k = 1 + JL = 1 + v) , the creep rupture time in Eq.(8-189) takes the form tr
=
~ (J"v dDo k (J"0o dt
=
~ (J"v L(J"v k (J"V0 0
=
_1_L(J"v 1+v
(8-192)
where the nominal stress (J" can be interpreted as the actual stress at the beginning of the t ertiary creep stage (D= 0) , i.e., considering Norton's law
dE . . dt = K(J"n and startmg from Eq.(8-192) we arnve at the formula ( The quantity (ddE)
t
.
dE)v /n Kv/n dt mintr= L(I + v)
(8-193)
in Eq.(8-193) is the steady-state or minimum
min
creep-rate. Assuming v = n, one arrives at the Monkman-Grant [8-74] relationship
dE) K ( -d . tr = L (1 t min + n ) = canst.
(8-194)
Thus, the net-stress concept in Eqs.(8-190) and (8-191) with identical exponents, v = n, is compatible with the model of Monkman-Grant. The justification of this model has, for example, been analyzed in Refs. [8-75"-'8-77].
630
8 Theory of Visco-elasto-plastic Damage Mechanics
Under certain conditions, the grain boundaries in poly-crystals slide during creep deformation. Edward and Ashby illustrate in Ref. [8-75] that this sliding can be accommodated in various ways: elastically, by diffusion, or by nonuniform creep or plastic flow of the grains themselves. In other cases, holes or cracks appear at the grain boundaries and grow until they link, leading to an intergranular creep fracture. When fracture is of this sort, the MonkmanGrant rule can be approximately confirmed. Often, however, the MonkmanGrant product, (dEjdt)mintr, is proportional to the strain-to-rupture, Er , as has been observed in Refs. [8-77] or in [8-28] experiments.
8.4.2 Multiaxial Creep Damage Modeling 8.4.2.1 Rate Models of Strain and Damage Because of its microscopic nature, damage generally has an anisotropic character even if the material was originally isotropic. The fissure orientation and length cause anisotropic macroscopic behavior. Therefore, damage in an isotropic or anisotropic material which is in a state of multiaxial stress can be better described in a tensorial form. When generalizing the uniaxial concept in Eqs.(8-182) and (8-183) or Eqs.(8-190) and (8-191) , constitutive equations and anisotropic growth equations are expressed as the t ensor-valued functions
dE
d;J =
f ij
([O"] , [D])
(8-195)
g ij
([0"] , [D])
(8-196)
o
D ij =
respectively, where (0) denotes the Jaumann derivative, [0"] is the Cauchy stress t ensor , and [D] represents an appropriately defined damage tensor. Damage tensors are constructed, for instance, in Ref. [8-12]. Furthermore, we also refer to the work of Murakami and Ohno [8-36]. They assumed that damage accumulation in the process of creep can be expressed through a symmetric tensor of rank two. R abotnov [8-10] has also introduced a symmetric second-order t ensor of damage and defined a symmetric net-stress t ensor [0"*] by way of a linear transformation as discussed in subsection 5.7 and denoted by [tP-] herein (8-197) where the fourth-order tensor
[tP-] -1
is assumed to be symmetric.
However, the proposed damage effective tensor
[tP-] -
1
defined in Eq. (8-
197) is not a real symmetric one, Ref. [8-13] has pointed out with more general detail that the proposed fourth-order damage effective tensor tP-ij~l is only
8.4 Integrated Model of Isotropic Creep Damage
631
symmetric with reference to the first index pair ij, but not to the second, kl. Thus, the net-stress tensor is not really symmetric in a case of anisotropic damage. Consequently, this net-stress tensor can be decomposed into a symmetric part and into an anti-symmetric one, where only the symmetric part is equal to the net-stress t ensor introduced by Robotnov [8-10], as shown in Ref. [8-13]. Starting from a third-order skew-symmetric tensor of continuity to represent area vectors (bivectors) of Cauchy's tetrahedron in a damaged state, one finally arrives at a second-order damage tensor which has a diagonal form with respect to the rectangular Cartesian coordinate system (principal anisotropic damage) under consideration, as has been pointed out in detail in Ref. [8-12]. 8.4.2.2 Constitutive Model of Creep Damage The symmetric tensor-valued functions Eqs.(8-195) and (8-196) are valid for an isotropic material in an anisotropic damage state. Furthermore, one must differentiate between anisotropic damage growth and the initial anisotropy resulting from a forming process, for instance rolling. Constitutive equations and anisotropic damage growth equations are then represented by expressions such as
dEij
ill = Iij ([0"], [0 ] ; [D]) o
o ij = gij ([0"], [0 ] ; [D])
(8-198) (8-199)
respectively, where [D] is a fourth-order constitutive tensor with components Dpqrs characterizing the anisotropy from, for example, rolling, i.e. , the anisotropy of the material in its undamaged state. A simple general representation of Eq.(8-198), and similarly Eq.(8-199) is given through a linear combination (8-200) where the [cal are symmetric tensor generators of rank two involving the argument tensors [0"], [0 ], [D]. Some possible methods for arriving at such tensor generators have been discussed in Refs. [8-16, 8-12, 8-1 3]' for instance. The coefficients 'T}a in Eq.(8-200) are scalar-valued functions of the integrity basis associated with the representation of Eq.(8-200). They must also contain experimental data measured in uniaxial creep tests. The main problems are constructing an irred ucible set of tensor generators and determining the scalar coefficients involving experimental data. A further aim is to represent the constitutive Eq.(8-200) in canonical form (8-201)
632
8 Theory of Visco-elasto-plastic Damage Mechanics
(2) C · components 0 f lourt C h-order tensorwhere H i(0jkl) , H i(1) arteSian jkl , H i jkl are the valued functions [H(O) ], [H(1) ], [H(2) ] depending on the damage tensor [0 ] and the anisotropy constitutive tensor [D]. The canonical form Eq.(8-201) is a representation in three t erms, which are the contributions of zero, first and second orders in the stress t ensor {O" * } influenced by the functions [H (O) ], [H(1) ], [H (2)], respectively. It may be impossible to find a canonical form of Eq.(8-201) for all types of anisotropy. However, for the most important kinds of anisotropy, namely transversely isotropic and orthotropic behavior, the constitutive Eq.(8-200) can be expressed in the canonical form Eq.(8-201) as has been illustrated in Refs. [8-16,8-11 , 8-13]' for instance. When formulating constitutive equations such as Eq.(8-182) one has to take the following into account: the undamaged case ([0 ]-+0) immediately leads to the secondary creep stage, while the rate-of deformation tensor [ ~~ ] approaches infinity as [0 ] approaches [0] (i.e., unit tensor [I]). In view of polynomial representations of constitutive equations it is convenient to use the t ensor defined in Chapter 5
(8-202) as an argument tensor instead of the tensorial damage variable, [D] . Thus, expressions such as, Eij = f ij ( [O" ], [tli]; [D]) must be taken into consideration. Some possible representations of such functions have been discussed in detail in Refs. [8-16, 8-13, 8-12]. These representations may be too complicated for practical use. Therefore, we have to look for simplified representations. As an example, it is suggested by the following simplified constitutive equation
Eij
=
f i j( [O"* ],
[7*])
=
~
2
L
V,JL=O
p(!w)
[0":~V)7;;JL) + 0":~JL) 7;y)]
(8-203)
where the linear transformations
and (8-205) have been introduced in [8-12]. It can be seen that the first linear transformation in Eq.(8-204) considers the anisotropic damage state, while the second one expresses the initial anisotropy of the material. The main problem now is to determine the scalar coefficients p (v,JL) in Eq.(8-203) as functions of the integrity basis and experimental data. This can be achieved by using the interpolation method developed in Refs. [8-16, 8-78] and applied in Refs. [8-16, 8-28,8-79].
8.4 Integrated Model of Isotropic Creep Damage
633
The tensor {o-* } defined in Eq.(8-204) is called the pseudo-net-stress tensor. This tensor is symmetric even in the anisotropic damage case. Most investigators falsely believe that the unsymmetrical property of the actual netstress t ensor [0"*] is a disadvantage, and is awkward to use in constitutive equations, whereas according to works of authors in [8-85, 8-44 rv 51]' the unsymmetrical property of the actual net-stress tensor [0"*] in Eq.(5-18) is not a disadvantage, and this tensor can also be perfect to use in constitutive equations without losing anything of the nature of the damage and anisotropy.
8.4.2.3 Determination of Scalar Coefficients Besides the problem of finding an irreducible set of tensor generators [c al in Eq.(8-200), it is very important to determine the scalar coefficients 'T}a in Eq.(8-200) or P(V ,M) in Eq.(8-203) as functions of invariants and experimental data. This can be done by using tensorial interpolation methods developed by [8-78]. These methods are useful for engineering applications as has been illustrated in det ail in Refs. [8-17,8-28, 8-79]. In the following , another way should be discussed, where experimental data taken from both tension and torsion tests have been included. As a simple example, Norton's power law (8-206) which is often used in order to describe the secondary creep behavior under uniaxial states of stress (0") and is contained in Eq.(8-182) as a special case for [2 = 0, should be generalized to multiaxial states of stress; i.e., an isotropic tensor function is considered as (8-207) where Sij = O"ij - O"kk(\j /3 are the Cartesian components of the deviator stress. In a uniaxial tension test the stress tensor [0"] and its deviator [S] have diagonal forms O"i j
= O"diag {I , 0, O} ,
S ij
= 20"diag{l , - 1/2, - 1/2}
so that from Eq.(8-207) with Eq.(8-208) and
(~:
=
d~~l )
(8-208)
one arrives at the
relationship (8-209) Now, considering a pure torsion test with characterized by
T,
in which the stress state is
634
8 Theory of Visco-elasto-plastic Damage Mechanics
(8-210) one arrives from Eq.(8-207) at the relationship
dE12 dt By analogy with Eq.(8-206), the power law can be assumed as
- - = 7]l T
dE12 = K,TP dt in a pure torsion t est and find the scalar function 7]1
=
(8-211)
(8-212) )11
in Eq.(8-211) as
(8-213)
K,T P - 1
Based upon the hypothesis of the equivalent rat e of creep energy in uniaxial tension
dW = dt
{(J .. } T 'J
{dEi j dt
}
= (J dE l1 = dt
K(Jn + 1
(8-214)
and in the pure torsion (8-215) one arrives at the relationship (8-216) between "equivalent" stresses (J and T for the "equivalent" tension and torsion tests, respectively. Based upon the isotropic tensor function in Eq.(8-207) , the rate of dissipation of creep energy on the left-hand side in Eqs.(8-214) and (8-215) can be expressed through
(8-217) where (8-218) are the elements of the integrity basis. Inserting Eq.(8-217) into Eqs.(8-214) and (8-215) , we find the relationship
8.4 Integrated Model of Isotropic Creep Damage
T)oh
+ 2T) l J 2 + T)2(3J2 + 2hJ2/3 ) = Ka n + 1
635
(8-219)
Lastly, the volume change can be calculated by forming the trace (i = j = k) in Eq.(8-207) (8-220) which is assumed to be identical to the corresponding value in a uniaxial tension test
dCkk = (1 - 2v)dc ll = (1 _ 2v )Kan (8-221) dt dt where v is called the transverse contraction ratio. Thus, we arrive from Eqs.(8220) and (8-221) at the relationship (8-222) From Eqs.(8-213) and (8-216) one can find a relationship between a and and that can be inserted into Eqs.(8-209), (8-219) and (8-222). In that way we arrive at a system of nonlinear equations for the scalar functions T)o , T)l, T)2· This system is numerically solved in Betten's articles [8-9 , 8-11"-'8-13, 8-16"-'8-18,8-28"-'8-29]. T)l
8.4.3 Generalization of Damage Creep Law 8.4.3.1 Tensorial Generalization of Creep Law Including Damage In order to generalize the uniaxial state of Eq.(8-182) or Eq.(8-190) to multiaxial states of stress we consider the tensor-valued function
Eij = f ij ([a], [tli]) =
~
2
L
'ifJ(v ,/1»
[si~) tli~~) + tliiY:) Sk~)]
(8-223)
V,/1>=O
where !!.. and J.L are exponents of the stress deviator [S] and the second-rank tensor [tli] with components tli,j = (Oij - Dij ) -l given by the damage tensor [D]. Now, the main problem is to determine the scalar coefficients 'ifJ( v ,/1» as functions of the integrity basis and experimental data. In order to solve this problem we suggest the following procedure, which may be useful for practical applications. A representation with the same tensor generators as contained in Eq.(8-223) can be found by separating the tensor variables [S*] and [tli] in the following way:
Eij = f ij ([S], [tli]) = where the isotropic tensor functions
1
2(XikYkj + YikXkj)
(8-224)
636
8 Theory of Visco-elasto-plastic Damage Mechanics
Xij_= X i j( [S]) = .TlOOi j
+ TlISij + Tl2 S;j}
Tlv - Tlv(I 1 , J 2 ,J3 , i(,n) Yij Pp,
= Yij([l]i]) ~ POOij + Pll]iij + P2(l]iij )2} = pp,(tr [l]i ] )) = pp,(l]ij, I]iII, I]iIII)
(8-225)
(8-226)
(/J, v = 0, 1,2 and A = 1,2,3) are used. Thus, we arrive at the representation of Eq. (8-223) with scalar coefficients: /J , V = 0,1,2
(8-227)
where scalars Tlv have been determined in Ref. [8-79] by utilizing a tensorial interpolation method. The coefficients Pp" in Eq.(8-227) can be found by solving the following system of linear equations Po Po Po
= = =
r
+ (I]iI )2P2 = (I]iI I]iIIPI + (I]iII )2P2 = (I]iII fI I]iIIIPI + (I]iIII )2P2 = (I]iIII )mffI I]iIP 1
J
r
}
(8-228)
The exponents mI , mIl, mIll in Eq.(8-228) are det ermined by using the creep law (Eq.(8-182) or Eq.(8-190)) in t ests on specimens cut in mutually perpendicular directions, Xl, X2 , X3 · Because of Eq. (8-202) and l]iij = diag {a, ,6, /' }, the principle values in Eq.(8-228) can be expressed through l]ir
= l/a,
I]iII
= 1/,6,
l]im
= 111'
(8-229)
where the parameters a, ,6, /' are fractions which represent the net cross section elements of Cauchy's tetrahedron perpendicular to the coordinate axes [8-12]. In the case of two equal parameters, for instance a f= ,6 = /" the scalars Pp, in Eqs.(8-226) and (8-227) can be determined by using the tensorial interpolation method as has been described in Refs. [8-16,8-78]. As can be seen from the Eqs.(8-223)<"V(8-229) , the coefficients of Eq.(8-227) in the constitutive Eq.(8-223) are scalar functions of the integrity basis
(8-230) and the experimental dat a i(, n, mr, mIl, mIll , a, ,6, /' found in creep tests on specimens cut in three mutually perpendicular directions [8-79].
8.5 Visco-elasto-plastic Damage Mechanics Based on Minimum Dissipative Energy Principle
637
8.4.3.2 Summarize Evolutional Equations of Creep Damage In recent years much effort has been devoted to the elaboration of evolutional equations of creep damage such as Eq.(8-196) or Eq.(8-199). The results are discussed in Ref. [8-28"'-'8-29]. For the sake of simplicity, we can once again use the linear transformations Eqs.(8-204) and (8-205); i.e. , as in Eq.(8-203) , o
and we have to represent the tensor-valued function as rf/ ij o
= gij ([O'], [T]) ,
where rf/ij is the Jaumann derivative of the tensor Eq.(8-202). Besides these theoretical investigations discussed in Ref. [8-28, 8-29]' some of experiments similarly presented in this section are in preparation [8-29].
8.5 Visco-elasto-plastic Damage Mechanics Based on Minimum Dissipative Energy Principle 8.5.1 Generalized Principle of Minimum Dissipative Energy The concept of internal state variables was firstly established by Einstein to study the basis of Quantum Mechanics. For dissipative materials, the stress is caused from the deformation process and the history of temperature variation, hence the same degrees of strain or temperature may have different stress states due to different history paths for them. Therefore, the natural constitutive relationship of dissipative materials can not be fully determined based only on the measurement of external variables, and presentations of material state equations need to add some more relationships among these internal state variables which can physically express irreversible deformations caused by internal micro-structural changes in engineering materials [8-80]. Based on principles of determinacy, local action and objectivity, if introducing k internal state variables 10. (0: = 1, · .. , k) to describe internal microstructural changes of materials , the constitutive relationship can be assumed to be in a simple form [8-80] as follows,
{O'} = {O'({ E},T ,g" l,' "k)} s = S( {E}, T , g,'l, " k) w = W( {E}, T,g ,,1,'" "k) q = q({E}, T,g ,,1 , "k) 1'1 = h({E}, T, g, ,1, '" , Ik ) 00
00.
00.
(8-231)
where {O'} is the generalized materials stress tensor, S is the material entropy, W is the material free energy, q is the material heat fluctuation density, {O'} , {E}, T, g, I I , ... "k are generalized stress, strain, temperature, gradient of temperature and introduced k internal state variables.
638
8 Theory of Visco-elasto-plastic Damage Mechanics
The permissive principle used for setting up the material constitutive relationship requires that all purposeful constitutive relationships must satisfy some universal adaptability laws in nature and not exist in any antinomy, such as the energy conservation law, the moment conservation law and the second thermodynamics law. Since the restriction of the second thermodynamics law [8-53], the generalized constitutive relationship expressed in Eq.(8-231) becomes
W = W({ E},T, ,/,v " ,'/'k ) { a}
=
Po
aw aw a{ E} , S = - aT
q = q(E, T , g, '/'1, ... ,'/'k) 'Y1 =
(8-232)
h (E, T , g, '/'1, ' .. ,'/'k)
'Yk = ik(E, T, g, '/'1, ' .. ,'/'k )
n
If considering the isotropic damage variable and the irreversible nonlinear strain { EN } tensor as material internal state variables also, Eq. (8-232) can be rewritten as
W = W({ E}, T, n , {EN }, '/'1, '" ,'/'k)
aw
{a} = Po a{ E} S = -
aw aT
q = q({E},T,g,n , {EN }, '/'1,'" ,'/'k ) .
N
n = in({E},T, g,n, {E },'/'1,'" ,'/'k ) {iN} = j,, ( {E}, T, g, n , {EN } , '/'1, ... ,'/'k) 'Y1 = h( {E}, T, g, n , {E N}, '/'1, '"
(8-233)
,'/'k )
'Yk = ik({E},T,g,n,{EN },q1 , '" ,qk) According to the theory of internal state variables described in subsections 5.5.2,,-,5.5.3, the expression of the energy dissipation rate per unit volume of dissipative materials in any small elemental cube can be presented as [8-81] Po<1>*
= {a} T {iN } + y
k
:
il + L Ri'Yk - q . ~
(8-234)
i= l
where Po is the mass density, <1>* is the energy dissipation rate per unit mass, Y is the damage strain energy release rate and il is the isotropic damage rate. Where Y and il are chaperonage (dual) variables, R is the harden(ing)softening force paramet er and 'Y is the accumulative strain harden(ing)softening rate, whereas Rand 'Yare chaperonage (dual) variables too The
8.5 Visco-elasto-plastic Damage Mechanics Based on Minimum Dissipative Energy Principle
639
irreversible visco-plastic rheological strain rate {i VP } can be considered as a type of general irreversible nonlinear strain rate {i N}. In a general case, the energy dissipative process should be assumed to be under the following restrictive conditions
!
9 F1({a"},Y,R1 , oo.Rk, - y) =0
Fm( {a j, Y, R,,·
(8-235)
R" - ~) ~ 0
Based on the principle of the minimum dissipative energyEq. (8-234) should take the station-value under restrictive conditions as satisfied in Eq.(8-235) , so that (8-236) in w hich, ~i should be taken by {a} ,Y , R 1, ... Rk , - -!fo respectively. Consequently, after Eq.(8-235) employs the corresponding Langrange Multipliers Ai (i = 1" " ,m) into Eq.(8-236) of the principle, we have
(8-237)
Obviouslyif the concrete expressions of F i , represented by the restrictive condition, which should be satisfied in Eq.(8-235) during the process of energy dissipation, are formulated , then all evolutionary equations of internal state variables and q shown in Eq.(8-237) can be determined. Thus, Eq.(8-237) are the generalized expression of constitutive relations determined by the principle of the minimum dissipative energy based on the theory of internal state variables.
640
8 Theory of Visco-elasto-plastic Damage Mechanics
If neglecting the heat dissipation when studying the mechanical dissipative materialsonly the internal-constructive dissipation part of Eq.(8-237) should be concerned
(8-238)
The term - q. ~ does not appear in Eq.(8-234) as it does not concern heat dissipation, and Eq.(8-234) is thus simplified as Po
= {O"}T {i N} + y : i.? +
k
L R('yk
(8-239)
i= l
If the term Po
(8-240)
Eqs.(8-240) are evolution equations of internal state variables derived from the principle of the minimum dissipative energy based on the generalized theory of constitutive relations for regular non-linear materials. A precondition of the generalized model is to neglect the heat dissipation. Po
8.5 Visco-elasto-plastic Damage Mechanics Based on Minimum Dissipative Energy Principle
641
8.5.2 Theoretical Modeling of Visco-elasto-plastic Damage Mechanics 8.5.2.1 Application of Principle to Visco-elasto-plastic Damage Problems For visco-elasto-plastic damaged materials, the irreversible nonlinear strain caused by viscous deformations and damage variables can be considered as visco-plasic strain. So the energy dissipation of a system consists of the assembly of viscoplastic rheopectic strain dissipation, damage dissipation and harden(ing)-softening dissipation. When neglecting heat dissipation, based on the internal state variable theory of continuum damage mechanics, the total energy dissipation rate of a unit volume of visco-elasto-plastic damaged material can be expressed according to subsection 5.5.3 as (8-241) where {i VP } is the irreversible visco-plastic rheological strain rate. In Eq.(8-241) , the first term is visco-plastic rheological energy dissipation, the second term is damage energy dissipation, and the third term is accumulative strain harden(ing)-softening energy dissipation. According to the principle of minimum dissipative energy [8-80], constraint conditions must be given to each t erm of energy dissipation. The first term of energy dissipation functions is with respect to the internal variable of the rheological strain rate, whose constraint condition should be the visco-plastic yield function. The visco-plastic yield function F * of damaged materials can be constructed by introducing the effective stress into any general visco-plastic yield function of undamaged material. As a practical application, the consideration of the difference between tension yield and compression yield will be taken into account for rock like materials. Ref. [8-82] presented an advanced typical yield function based on the principle of the minimum dissipative energy, that can be expressed as follows,
F1* (0'1,0'2 , 0'3 ) =
0'12
-
+ 0'22 + 0'32 - A 10'10'2 A 3 0'30'1 + (1 - n)(Je -
- (1 -
n2 )fde = 0
A 20'20'3 ft)(O'I
+ 0'2 + 0'3)
(8-242)
where AI , A2 and A 3 are material constants determined by triaxial yield tests . it and f e are the t ension yield and the compression yield strength paramet ers respectively. Ref.[8-80] simplified the model of Eq.(8-242) by taking Al = A2 = A3 = 0 for rock-like materials and provides a more sequential simple model of the yield function in a principle stress system as
642
8 Theory of Visco-elasto-plastic Damage Mechanics
F* (0"1,0"2 , 0"3 ) = O"i
+ O"~ + O"~ -
+ (1 -
fl)(fc -
0"10"2 - 0"20"3 - 0"30"1
ft)(O"l
+ 0"2 + 0"3)
-
(1 -
fl2)ftfc
=0
(8-243) The additional constraint conditions must be given to the second internal variable il and the third internal variable 'Y involved in the energy dissipation function. Their expressions theoretically can be determined through tests based on measurements of the accumulative damaged strain and accumulative harden(ing)-softening strain changes. Therefore, the expression can be fitted with tested data in the form of a combined exponential function and power function. The constraint conditions can be written as dissipative energies as follows , (8-244) where flu is ultimate damage value, K, and m are rheological material parameters, and flu, K, and m can be determined by the above mentioned material tests. ~D is defined as the accumulative rheological equivalent strain parameter , which can be expressed by (8-245) According to the principle of the minimum dissipative energy described in a previous section , the visco-elastic-plastic damage behavior should make the total energy dissipation in the minimum state under constraints of Eq.(8242) and Eq.(8-244) at any time in the failure process. So the application of the principle of mimimum dissipative energy to Eqs.(8-241)rv(8-244) gives the following relationships,
d[p
8.5.2.2 Constitutive Model of Visco-elasto-plastic Damaged Materials The stress-strain relation of visco-elasto-plastic materials is often formulated using the rate form of the visco-plastic strain rate. The visco-elasto-plastic
8.5 Visco-elasto-plastic Damage Mechanics Based on Minimum Dissipative Energy Principle
643
failure process of rock-like materials is an ageing failure process, which is extensive and an accumulative process of local damage-failure materials with respect to an increase in time. According to Ref.[8-83], the expression of the visco-plastic strain rate of visco-elasto-plastic damaged materials can be generalized in the form of (8-248) and (8-249) (8-250) where [D*] is the effective elastic matrix of damaged materials, 'T} is the fluidity parameter to be used to control the plastic flow rate, F* is a failure (yield) function ofvisco-elasto-plastic materials. The yield function F* can be obtained by introducing the effective stress into the yield function of the undamaged material with different forms based on different yield criteria {i}n, {ie}n and {ivp}n (i. e.{iVP}n) denote the total, the elastic and the viscoplastic strain rate at time tn respectively. Sign (*) denotes following operational function when ¢(x) > 0 : (¢(x)) = 1 when ¢(x) < 0 : (¢(x)) = 0 which means that
< ¢n (F*) > = 1 if yield has occurred < ¢n (F*) > = 0 if yield has not occurred
(8-251)
Regarding the suggestion in [8-83], the model of the visco-elasto-plastic yield function can be chosen as one of following forms,
t
¢(F*) = (F* - Fo oT' ¢(F*) = e M ( P*;"Po) - 1 (8-252) Fo where M, N are material constants measured from the specified visco-elastoplastic test. If employing different plastic yield models in F* of Eq.(8-252), different visco-elasto-plastic constitutive models with corresponding plastic yield function can be used generally. The failure process of visco-elasto-plastic damage is actually a rheological damage flow and coupled evolutions of elastic-damage and visco-plastic damage, hence the application of the principle of minimum dissipative energy in the study of visco-elasto-plastic damage theory may have more advantages and significant effects.
644
8 Theory of Visco-elasto-plastic Damage Mechanics
8.5.2.3 Evolutionary Model of Visco-elasto-plastic Damage Mechanics Substituting Eqs.(8-242) and (8-244) into Eq.(8-247) in subsection 8.5.2.1, the visco-plastic strain rate, the damage evolution rate and accumulative rate of the harden(ing)-softening parameter of visco-elasto-plastic damaged materials can be formul ated as
{i vp } =
- )11
[{O"} - {h - (1 - D)(fc - It)}]
il = - A2Du exp( -'"'~B) "y
=
(8-253)
- A3~B
Comparing the first expression of Eq.(8-247) with the right-hand second term of Eq.(8-248) , the first proportional constant Al can be determined as (8-254) Substituting Eqs.(8-243) and (8-254) into Eq.(8-247), the components of the irreversible visco-plastic rheological strain rate can be arranged in
dF* {ivP}n = 1] (¢n (F*))d{O"}n or ~VPl
= - 1] (¢ (F: ))[20"1 -
{ EVP2 = - 1] (¢ (F
))[20"2 -
i VP3 = - 1] (¢ (F*)) [20"3 -
0"2 0" 1 0"2 -
+ (1 0"3 + (1 0"1 + (1 -
0"3
D)(fc - i t )] D)(fc - it) ] D)(fc - it) ]
(8-255)
Consequently substituting Eq.(8-244) into Eq.(8-247) gives an exponential function for damage variable D and a power function for accumulative strain harden(ing)-softening parameter "( (8-256) According to the test result in reference [8-84]' the relationship of damage D and accumulative strain ~D can be fitted by the ultimate damage value Du shown as D = Du - Du exp( - '"'~B)
(8-257)
Differentiating Eq.(8-257) with respect to time, it gives (8-258) where the rate ~D can be determined by differentiating Eq.(8-245) with respect to time. - 1
~D( {Evp} T {Ev p}) ""2 {Evp}T {i vp} = ~L/{Evp}T {ivp}
(8-259)
8.5 Visco-elasto-plastic Damage Mechanics Based on Minimum Dissipative Energy Principle
645
Substituting Eqs.(8-258), (8-259) and (8-255) into Eq.(8-258) , then comparing it with the expression in Eq.(8-256) , the second proportional constant ),2 can be obtained as
-1](¢n (F* ))K;m~B'-2{cvp}T d~:;n
),2
=
),2
= - 1](¢ (F*))K;m~B' - 2{cvp}T[3{0'} - {h - (1 - [2)(fc - it)} ]
or
(8-260)
Consequently, the model of the damage evolution rate is formulated as
n = 1] (A.'Pn (F *)) K;m~Dm{ cvp }T d{dF* dF2 a} n dY or
Jt
tl = 1] (¢n (F*))K;m[2u~'B exp( -K;~'B){ cvp} T d~:; n tl = 1](¢n (F* ) )K;m[2u~'B exp( - K;~'B){cvp}T [3 {0'} - {h - (1 - [2)(fc - it)} ] (8-261) The accumulative harden-softening function of studied material can be given by fitting t est data in a power function form as I
=
(8-262)
K;~'B
Differentiating Eq.(8-262) with respect to time, we have "y
= mK;~B' - l~D = - ),3~'B
(8-263)
Substituting the expression in Eqs.(8-256), (8-259) and (8-255) into Eq.(8263), then comparing it with the expression in Eq.(8-256), the third proportional constant can be obtained as *
-2
T dF*
),3
= - 1](¢ (F
),3
= - 1] (¢ (F* ) ) mK;~D2{cvp}T[3{0'} - h + (1 - [2)(fc - it) ]
) ) mK;~D {cvp} d{O'}
or
(8-264)
Sequentially, the model of the accumulative harden(ing)-softening parameter evolution rate is formulated as
(8-265)
646
8 Theory of Visco-elasto-plastic Damage Mechanics
Assembling Eqs.(8-255), (8-261) and (8-265) together, the generalized evolution equations of the visco-plastic rheological strain rate, the visco-plastic damage development rate and the accumulative harden(ing)-softening rate in visco-elasto-plastic damage mechanics can be theoretically modeled by
dF* {svP}n = 7](¢ (F*))d{a}n fin =
7](¢(F*))K;mDu~D exp( -K;~D){cvp}T d~:;n
1n =
7](¢(F* ))mK;~B-2{cvp}T d~:;n
(8-266)
8.5.3 Numerical Modeling of Visco-elasto-plastic Damage Mechanics 8.5.3.1 Finite Element Model of Visco-elasto-plastic Dynamic Damage Problems
Assembling the visco-plastic damage yield model Eq.(8-242), the evolution equation Eq.(8-266) and the constitutive equation shown in Eqs.(8-248)<"V(8250) and (8-252) together, gives an advanced visco-elasto-plastic dynamic damage model of rock like materials, which can be applied conveniently to the FEM technique to carry out a developed numerical analysis scheme of complex dynamic damage problems. The formulations of the evolution are listed below
{Svp} =
1
- 7]
< ¢(F*) > [3{a} - {h - (1 - D)(fc - it)} ] < ¢n (F*) > K;mDu~Dexp(-K;~D){Cvp}T[3{a}
fi = fi = 7] - {h - (1 - D)(fc - it)} ]
1 = 7] < ¢ (F*) > mK;~B-2 {cvp }T[3{a} - {h - (1 - D)(fc - it)} ] (8-267) Referencing the constitutive equation of damaged materials and introducing the effective stress {a*}n and damping matrix [C *] into Galiokin's principle for damaged structures, the nonlinear dynamic equilibrium equation of a damaged structure can be generally presented as (8-268) where [M ] is the mass matrix of the system, [C *] is the damping matrix of the damaged construction, {d} nand {d} n are the acceleration vector and the velocity vector of the node at time tn respectively, {p*} n is the vector of restoring forces , and {I} n is the external force vector. It is noted that the restoring force vector can be written as
8.5 Visco-elasto-plastic Damage Mechanics Based on Minimum Dissipative Energy Principle
{P*}n =
f [B ]T t:!ildV
647
(8-269)
V
In the case of visco-elasto-plastic damage, the local damage-failure in the medium must accumulate, grow and propagate under critical loads that should be the same as in the general damage case (see previous Chapters). This kind of change dealing with local damage-failure is called kinematic (or dynamic) damage evolution. In order to analyze fully dynamic damage evolution , the form D = D(aij , il,···), describing the dynamic damage evolution equation which expresses the rate of damage growth, must be taken into account. In fact, all quantities in this problem , such as damage and stress in an element , are a function of time and co-ordination. Therefore, the evolution of internal state variables may cause all quantities to vary with time and space, for example the evolution of material properties, damage states, failure conditions and response behavior et al. In any practical dynamic response analysis, the damping problem should be taken into account, whereas the theoretical damping data are quite hard to obtain. For usual numerical supposal, the damping matrix can be assumed to be the R ayleigh damping model, which consists of the mass matrix and the stiffness matrix with a direct proportional relationship. In the damage case, an effective Rayleigh damping model was developed by the author using the effective stiffness matrix for damaged structures. The effects of damage on damping have been carried out by a set of "Damage Damping Factor' [8-85], the detail of which will be described in the next Chapter with Eqs.(9115)"-'(9-126) in subsection 9.4.4, the application of which can be seen from many applied examples in previous chapters or the author's published articles. The damping problem of visco-elastic-plastic damage materials in this analysis can be adopted in a similar manner. In practical damage analysis, any current damage state should be accumulated from an initial damage state due to irreversible energy dissipation. So in practical applications, it is necessary to estimate the initial damage state in analyzed structures before doing any kinematical damage analysis. In order to apply the generalized visco-elasto-plastic damage model in geotechnical engineering projects, such as concrete dam and rock foundations , one needs to introduce at least one method to estimate the initial damage state of materials by finite element analysis. Kawamoto et al. [8-86] have presented an applicable method of estimating the initial damage tensor by observing the statistical density values of cracks in rock specimens for example the average length, average number and direction of cracks on three surfaces of cube rock specimens The detailed expression and procedure of the method to estimat e the initial damage tensor of cube rock specimen are given by Eqs.(5-10)"-'(5-16) in subsections 5.2.2,,-,5.2.3. The application of the initial damage tensor estima-
648
8 Theory of Visco-elasto-plastic Damage Mechanics
tion can be referred to in many applied examples in previous chapters or related published articles.
8.5.3.2 Numerical Algorithm for Visco-elasto-plastic Dynamic Damage Problems When solving the dynamic system equations given by F. E. M. in Eq.(8-268), the numerical algorithm of the dynamic time-integration scheme should be reasonable to provide. For this nonlinear dynamic damage problem, a manifest central differential approximation scheme with respect to acceleration and velocities is employed in the temporal discretization of dynamic equilibrium equations. The time integration scheme of plane strain applications in Eq.(8268) can be expressed by the equation below
(d ui )n+1 = ( mii
+ ~t Cii ) - 1 {(M)2 [(fui )n -
(P~i)nl + 2mii (dui )n
- (m - M c) (d ·)n-1 } tt
(dvi)n+1 = ( mii
2 "
Ut
+ ~t Cii ) - 1 {(M)2 [(fvi )n -
(P~i)nl + 2mii (dvi )n
(8-270)
- (m - M c) (d ·)n-1 } tt
2
II
m
In order to adopt all evolutionary equations during the solving of the problem , the variation in the damage state should be expressed in the incremental form as (8-271) as well as the incremental visco-plastic strain which should be rewritten as (8-272) When using the manifest central differential approximation scheme in Eq. (8268) the variation of stress needs to be formulated in the incremental form as {~a}
=
[D *l ( [B]{~d}
-
{Evp }~t)
(8-273)
The numerical algorithm of nonlinear F. E. M. for a visco-elasto-plastic dynamic damage problem during a time step with nonlinear iteration can be illustrated by the flowchart as shown in Fig. 8-2. An explanation of the
8.5 Visco-elasto-plastic Damage Mechanics Based on Minimum Dissipative Energy Principle
649
process in Fig. 8-2 is noted as follows: firstly, the displacement {d} n' viscoplastic strain {cvp }n' damage variable [In , harden parameter In should be taken into account , thus the total strain {c}n, elastic strain {ce}n ' effective elastic matrix [D* 1 and stress variable {o"} n at t ime step tn can be calculated Secondly, the model needs to judge the material at an observed point is in yield or not using t he damage yield function F * . If in yield , the visco-plastic strain rate {Evp} n and damage rate fi will be carried out, if not , both {Evp} n and fi should be zero. U nti! the next time step tn+! , the renewed quantities {d} n+l' {cvp} n+!' [In+ l, In+ l have to be rearranged by incremental equations during time step tn+l at each Ga ussian point in each iteration loop.
(d} "1 =[ [M) +
r
~[C" L x (~)' [{f). - (P" }.] )+2[M){d) . - [ [M) - ~[C"]" ]td). _1 (d ),,+1
(d)"
I(p'(d,, )}. = J.,[8(d. ){{a" }. dv l
( &vp)"
{ c'OP },,'1 il n+l ,r ,,+1
Q . , Y.
I"
Ln+1
{&}. = [8(d).1(d)" (&,). = (&)" - (&,p ),
I
{c,. 1.,1={c,. I. + (cvp l. 61 Q" I = Q. + Q.6/
~ [DOl = [D)/ (l - Q n) (a)" = [D°]{C.} "
Y.,I = Y. + r .6/
I I (c,pl. = '7 <¢( F ") > ;F;
I
¢. (F") >0
I I
0' "
.
Yes
aFo
Q =1]KmQ ';"' exp(- K';'" ){& )T_ _ " II D /J 'I' a{a} n
. .;,.-2{ )T aF" y" =1]1111(, D C'P - -
f---?
a{aI •
No
.I
I
r" = 0 I I {c,o" l. =0 • Fig. 8-2 Algorithm of FEM for visco-elasto-plastic dynamic damage during a time step
£2.= 0.
It should point out that for the numerical integration scheme in Eq.(8-270) , the difference in integration expressions between allowing for damage and not allowing for damage gives only deferent forms of the internal restrained nodal force. When damage is taken to be zero [l = 0, the formu lation of the integration scheme with respect to damaged materials will degrade to that of undamaged materials Furthermore when adding very little damage [l< 6' (see = 10- 6 ) into the computational model, the numerical results from the
650
8 T heory of Visco-elasto-plastic Damage Mechanics
visco-plastic damage model present a very small variation from that of the undamaged model This means that the presented damage integration scheme has good computational stability and applied catholicity.
8.6 Generalized Variational Principles of Visco-elastic Damage Problems 8.6.1 Preferences of Variational Principles Visco-elastic materials, such as polymers, composite materials, rock and concrete, are widely applied in technology and science. Though some materials possess elastic properties at room temperature they are visco-elastic in the special circumstances of high temperature and high pressure. At the same time, there are voids for some materials used in engineering, such as concrete, wood, rock and ceramics, sogenerally speaking they are all a porous medium. Some other materials, due to the machining or heat process, the variation of load and t emperature, the chemical and radiate effects as well as all other effects of the environment, there are the microscopic or macroscopic defects in the interior of materials and the kind of defects will develop continually. The defects will det eriorat e the mechanical properties of materials and play down the structural strength and shorten the material's life-span. Hence, the damage of materials has caught the attention of many researchers. Many mechanics problems in engineering can be modeled mathematically into an initial value and/or boundary value problem of a set of differential equations. On given conditions, the problems can be translated into seeking the extremum or stationary value of a functional system. Since the variational method owns theoretical meaning and it is also an effective method in approximate calculation and the base of finite element method, so it has attracted many researchers and many results have been obtained. Some fundamental scholars such as [8-87'"'-'89] have processed creative works for generalized variational principles in mechanics and physics. In the 60s of the last century, Gurtin [8-89] established variational principles of init ial-boundary value problems in elasto-dynamics by convolution theory and settled the base proximately solving visco-elastic problems. Afterwards, Luo [8-80] established and developed Gurtin-type variational principles on thermo-elasticity, viscoelasticity, thermo-elasticity dynamics. Cheng et al. [8-91] presented Gurtintype variational principles for visco-elastic Timoshenko beams and viscoelastic thin plates. Liang [8-92] gave a semi-inverse method to derive variational principles of elasticity in 1985. Using this method, the classical and generalized variational principles in linear elasticity dynamics and viscohydrodynamics can be obtained. In this section, based on the works of [8-33] a constitutive model according to generalized force fields for visco-elastic solids with voids-damage is presented. Different types of generalized variational principles and potential energy principle for visco-elastic solids with
8.6 Generalized Variational Principles of Visco-elastic Damage Problems
651
damage behavior are derived from the modified variational integral method. As an application, t he solut ion of the generalized variational principle of viscoelastic Timoshenko beams with voids-damage has been studied. One can see that solutions of generalized variational principles are equivalent to that of mechanical governing equations wit h appropriate init ial and boundary conditions of the corresponding problems. The variational principles presented in this section may be regarded as a generalization of classical variational principles for elastic or visco-elastic solids into the damage mechanics. 8.6.2 Generalized Variational Principles for Visco-elastic Damage Mechanics 8.6.2.1 Description of Boundary Value Problem with Visco-elastic Damage The init ial and boundary value problem for a visco-elastic solid with damage includes the equations and condit ions as follows [8-93], Differential equations of motion
(8-274)
Geometry equation
= 0 {Cij } -
Cij - u i,j/2 - uj ,;/2
~ {~~; } - ~ {~~:} = 0
in V
(8-276)
Constitutive equations
hi 9
= aD,i or {hd = a {V'D} in V
= wD + ~(D - Do) -
(8-278)
(3(ckk ) in V
(8-279)
The functions Gi and G2 in Eq.(8-277) are the constitut ive functions depending on the visco-elastic material, and defined as Gi
= L -1
[_1 ___], (s2JI)
652
8 T heory of Visco-elasto-plastic Damage Mechanics
Gi =
1
~
J1 _- J2 ) _ where J 1 and h are the creep functions , Ji (s2J 1(J1 + 2J2)) express the Laplace transformation of Ji and L -1 express the inverse Laplace transformation, s is the Laplace transformation parameter. The symbol ® indicates a Boltzmann operator defined by L -1
[
f ¢ l(t - T) ¢2 (T)dT t
(/h (t) 0 (/J2 (t) = (/h(o+)(/J2(t)+(/h(t)H/J2(t) = ¢1(0+)¢2(t) +
0+
(8-280)
Boundary conditions
L1 x [0,00) {O"ij }{nj} - {t\ } = 0 on L 2x [0, 00) {n} T . {D} = 0 on L Rx [0,00) {u i }
-
{u\ } = 0 on
(8-281) (8-282) (8-283) (8-284)
Initial conditions
{ {Ui (X,O)} = {u?( x )}, {~i (X,O)} ~ {u?(x)} t = 0 D(x,O) = Do(x) , D(x ,O) = Do(x )
(8-285)
In Eqs.(8-274)rv(8-284), A is the known body force component, p is the known bulk density of reference configuration, k is the known equilibrated inertia, I is the known extrinsic equilibrated body force. The unknown quantities are the stress tensor {O" ij }, strain tensor {cij }, displacement field {Ui} , damage state D , equilibrated stress {hi} and the intrinsic equilibrated body force g. At the same time, {tt } is the surface traction specified on the traction boundary L2 {ui } is the displacement specified on the displacement boundary L1' {n} i~ the unit normal to the boundary L. According to the theory of Cowin [8-93], on the boundary LR of the damage developing force, the damage force must vanish, that is {nV·{V'D} = o. In addition, DR is the damage specified on the damage boundary Ln, and LR + Ln = L. ex , w, C (3 are mat erial coefficients. {un and {un are the given initial displacement and velocity respectively Do, sio are the given initial damage and damage rat e respectively. Substituting Eqs.(8-278) and (8-279) into Eq.(8-275) yields the deferential equation governing the damage field D
(8-286)
8.6 Generalized Variational Principles of Visco-elastic Damage Problems
653
The Laplace transformation of the basis equations above-mentioned may be written as (8-287)
2 -
.
- pk(s D- sDo - Do) + ex'V
2 -
-
-
Do
-
-
D - w(sD - Do) - ~(D - -) -(3 (ckk) + l
s
- } - -1 {aUi { c" 'J
2
aXj
} -_ + -aUi aXi
0
= 0 (8-288) (8-289)
(8-290)
L1 x [0,00) {O'ij}{nj} - {in = 0 on L2 x [0,00) {n}T. {'VQ} = 0 on LR x [0,00) {ud - {un = 0 on
(8-291) (8-292) (8-293) (8-294)
8.6.2.2 Generalized Variational Principles I In t he Laplace transformation field, the initial and boundary value problems of Eqs.(8-287)rv(8-294) are equivalent to the stationary value of the functional II , that
iI = [ [{O'ij}T {Eij} + {Ui }T {~:~ } + {]i } T {ud -
~p{~d T {~d] dV
-fv [~SGHEij}T {Eij} + ~sG;(E~k) + (3 ~o (Ekd] dV + f [-PkDD + exQ'V2(Q) - w (~SQ - Do) Q v Do) - - -] f ex aD_}T {aXi aD_}dV 1- ~ ( 2,D - ---;- D + (3 (EkdD - W dV + v"2 {aXi + f ({i;{ - [O'ij]{nj}){ui }dS - f {u;} T[O'ij]{nj}dS 2::2
2::,
654
8 Theory of Visco-elasto-plastic Damage Mechanics
- f aD({n}T{V'D})dS I: R -f p[({Ui }T lt=O- {un T H1'ti } lt=T - ({1'tn T {ui }) lt=TldV -f pk [(D lt=o - Do)D lt=T - DoD lt=TldV V
(8-295)
V
Proof: Operating the variation calculation on
il and
setting
oil =
0, we
~~=! [{~~~r + {!;}T - P{~i{ ] {ou;}dV f [{€ij} T -
+V
21 {
aUi
aXj
aUj } T] +~ {oD-ij }dV
fv [- Pkh + aV2(D) -w (sD - no) - ~ (D - ~o ) + (3(€kk) -I] oDdV + f [{D-ij }T -SC~ {€ij }T -SC;(€kk ){Oij }T +{3( D - ~O ){Oij}T]{O€ij}dV v + f ({ud T - {U;} T )[oD-ij]{nj }dS + f ({t;{ - ([o-ij]{nj}?){ouddS 2:, 2:2 - f a({n}T . {VD})oDdS 2:R -f pk[(Dl t=o - Do)on lt=T + (nlt=o - n o)oDlt=T]dV -f p[( {ud Tl t=o - {unT){oitd lt=T + ({itd Tl t=o - {itn T ){oud lt=T] dV 0 +
v
=
v
(8-296) Observing the arbitrariness of_ variables { oud , {&'ij} , {Oo-ij }, 0D ,
[oo-ij]{nj} II:, ' {oui}II:2' oD II: R' oD lt=T , oD lt=T, {o1'ti}lt=T and {oui}lt=T and the basis preparation theorem in variational calculus and Titchmarsh theorem, one can see that the variational equation oil = 0 corresponds to the differential equations and boundary conditions of Eqs.(8-287)rv(8-294) as well as the initial condition Eq.(8-285). 8.6.2.3 Generalized Variational Principles II The initial and boundary value problems of Eqs.(8-274), (8-286), (8-276) , (8277) , (8-281)rv(8-285) are equivalent to the stationary value of the functional II , where as a functional of unknown {aij} , {Cij}, {ud and [! defined as
8.6 Generalized Variational Principles of Visco-elastic Damage Problems
655
f[
T {aa ij }T T II = V {aij} * {Cij} + aXj * {Ui } + Ud * {ud 1
1··
T
I,
2
- 2"P{ud * {ud - 2"pk[2 * [2 + 0:(\7 [2) * [2 - 2"wo (t) * [2 * [2 +w[2o[2 -
- ~Ci 0
1
2"~[2
* [2 + ~[20 * [2 + (3 (ckk) * [2 -
{Cij }T * {Cij } -
~C; 0
m+
0: T 2{\7[2} * {\7[2}
(Ckk) * (Ckk) - (3[20 * (Ckk) ]dV
f - {unT * [aij ]{nj}dS + f ({t: f - ([aij]{nj}f) * {ui}dS L2 - f 0:[2* ({n}T . {\7[2})dS LR -f p[({uJ T1 t=0 - {u?f) * {UJ lt=T - {unT * {UJ lt=T] dV -f pk [([2 lt=o - [20) * i.? lt=T - i.?o * [2 lt=T]dV
+
LI
V
(8-297)
V
Here, the symbol
* indicates convolution defined (/J! (t)
* (/J2 (t) =
by
f (/J! (T)(/J2 (t - T)dT
+CXJ
-CXJ
(8-298)
°(
Proof: Firstly, using the property of the generalized function t) , the functional II may be directly obtained by the Laplace inverse transformation of Eq.(8-295). Secondly, operating the variation calculation on II and setting oIl = 0, we get
oIl =
f [{Cij }T V
1{
2"
aUi
aXj
} T] + aUj aXi * {Oaij }dV
f [{aij }T - Ci 0 {Cij }T - C; 0 (Ckk){Oij}T +(3([2 - [20){Oij}T] *{ocij}dV T + vf [{aa} ax~ + Ud T - P{Ui}T] * {ouddV + f [- pkD + 0:(\7 [2) - wi.? - ~ ([2 - [20) + (3 (ckk ) - l] * o[2dV v + f ({Ui}T - {u: f) * [oaij]{nj}dS + f ({tn T - ([aij]{nj}f) * {ouddS LI L2 - f o:({n}T. {\7[2}) *o[2dS +
V
2
LR
656
8 T heory of Visco-elasto-plastic Damage Mechanics
-f p[({uJT 1t=O- {U?}T) * {oui }lt=T + ({Ui }T lt=o - {U?}T) * {oui }lt=T]dV -f pk [(D lt=o - Do) * OD lt=T + (D lt=o - Do) * OD lt=T]dV = 0 (8-299) V
V
Observing the arbitrariness of variables {oud , {Oeij }, {OO"ij} , oD , [oO"ij ]{nj} lI:l ' {oud lI:2' oD II: n' oD lt=T , OD lt=T, {oud lt=T and {oud lt=T
and the basis preparation theorem in variational calculus and Titchmarsh theorem, it may be proved that the variational equation = 0 corresponds to the constitutive Eq.(8-277), the relation (8-276) between the strain tensor and displacement field , the differential Eqs.(8-274) and (8-286) of motion, the initial condition (8-285) and boundary conditions of Eqs.(8-281)rv(8-284). If the stress and strain are expressed by unknowns {Ui } and D , then we may obtain the differential equations of motion as follows ,
oIl
(8-300)
(8-301) 8.6.2.4 Generalized Potential Energy Principle
In all possible displacement fields and damage fields , the real displacement field and damage field make the functional II I (to be called II I as the generalized total potential energy) take the stationary value, in which the functional II 1 is defined as
III
=
f [Gi
(9
~ {~:; + ~~~ } T + G~ (~ ~~: (9
- (3 (D - Do) {Oij}T]
+[
{Oij }T
}r
* ~ {dU i + dU j } dV 2
dXj
dXi
[c;"~ ({ a::~~,} + { a::~~,
+ c; " {
)
- {aa:, r] ,{
a::~~J ~
(fl
flo)
u, } dV
8.6 Generalized Variational Principles of Visco-elastic Damage Problems
-
657
T * -1 {dUi f [-21 C * 0 -21 {dUi -dXj + -dUj} - + -dUj} dXi 2 dXj dXi V
1
3
+C; 0 +
L (~~: * ~~:)] dV
k=l
f [Ud T * {Ui} -
~P{Ui}T * {ud + ~a{V'D}T * {V'D}]dV
V
f pk [(D! t=o - Do) * Dlt=T - Do * Dlt=T]dV
(8-302)
V
Proof: Operating the variation calculation on III and setting JIll = 0 yields
658
8 T heory of Visco-elasto-plastic Damage Mechanics
T
T)
dUk +G2* 18i ~ L...dx {Oij} -,8(D - Do){Oij} ]{nj } *{oui}dS k= l
k
-f p[({ud Tl t=o - {un T ) * {oud lt=T V
* {oui}lt=T] dV pk [(D lt=o - Do) * oD lt=T + (D lt=o - Do) * oD lt=T] dV
+({udT lt=o - {unT)
-f -f V
og
* ({n}T. {\7D}) * oDdS = 0
(S-303)
I: R
Observing the arbitrariness of the variables {oud, oD, {oO"ij}{nj} lI:l '
{oud lI:2 ' oD II: R' {oud lt=T , {oud lt=T , oD lt=T, OD lt=T and applying the basis preparation theorem in variation calculus and Titchmarsh theorem, it can be proved that the variation equation OIll = 0 corresponds to the differential Eqs.(S-300) and (S-301) of motion, the initial condition of Eq.(S-2S5) and boundary conditions of Eqs.(S-2S1)rv(S-2S4). 8.6.3 Application of Generalized Variational Principle 8.6.3.1 Description of Visco-elastic Damage in Timoshenko Beam Consider the bending problem of a Timoshenko beam subjected to transversely distributed loads. Choose the x-axis to pass the center of the section, y and z axes are orthogonal principal axes of the cross-section. Assume that the load is parallel to the y and z plane, as shown in Fig. S-3. The displacements of beams are given as [S-94] Ul
= u(x) + y¢(x) + z¢(x) , U2 = v(x),
U3
= w(x)
From the theory of small deformation, strain components are
(S-304)
8.6 Generali zed Va riational P rin ciples of V isco-elas t ic Damage Problems
659
~g . _~x -ev~ Z
y
Fig. 8-3 Visco-elas t ic T imoshenko be am with void s
dU
Cx
{
diP
d1/;
= dx + Y dx + z dX'
I xz
=
dw
-=;oX
Ix y
+ 1/;,
Cy
=
Cz
dV
= -=;+
I yz
(8-305)
=0
Substituting Eq.(8-305) into Eq.(8-277) yields
(8-306)
wh ere
D = fl - flo is the damage increm ent and G:3 is defined by (8-307)
For convenience, we would ass ume D( x , y, z , t) = D( x , t)D(y, z ) and select D(y, z) to make sure that the surface cond it ion of the be am is valid , namely
dD
-.... - - on the surface (see Eqs.(8-275) , (8-283) and (8-284)) , and let on = 0
A=
f D(y, z )dydz ,
A
Al =
f D(y , z )D(y, z )dydz
(8-308)
A
8.6.3.2 Application of Generalized Variational Principle to Timoshenko Beam In all po ssibl e displacem ent field (u, V, w, rP, 1/;) and damage in crem ent field D( x, t) , the real displacement field and damage increment field make the fun ctional II 2 to be t aken the stationary value, in which, the fun ctional II 2 is given as
660
8 T heory of Visco-elasto-plastic Damage Mechanics I
-Io ~ AG~ ® (( ~~ + cp) * (~~ + cp) + (~: + ~) * (~: + ~) ) dx Io ~p[A(u *1L + V * V + W *1V) + I ¢ * ¢ + Iy~ * ~] dx I
z
Io Al [- ~Pklh D- ~Wbl(t) d? d? - ~~D d? + ,6_A au d? - l~ d?] dx 2 2 2 Al ax Al I 1 - aD aD II II - a( D*axaD lax) dx + I - "2o:AIax * ax dx + (q*v + p*w)dx - o:A I
-
o
-
I
0
0
-Io pA [(u lt=o - uo) * Ult=T - U * Ult=T]dx I
O
Io plz[(¢lt=o - ¢ o) * ¢It=T - ¢ o * ¢It=T]dx I
-I pA [(vl t=o - vo) * Vl t=T - v * Vlt=T]dxI
O
o
I plY [ ( ~l t =o - ~ ) * ~l t =T - ~ I
0··0
o
* ~l t =T] dx
-Io pA [(w lt=o - wo) * Wlt=T - W * Wlt=T]dxI
O
Io pkAI [(D lt=o - DO) * Dlt=T - DO * Dlt=T]dx I
(8-309) Proof: Substituting Eqs.(8-305)rv(8-307) into Eq.(8-297) yields a functional defined by II 2 and operating the variation calculation on II 2 and setting bII 2 = 0, we get
8 .7 N umerical Studies on Visco-elasto-plastic Damage Behaviors
+ I°' I
2
_
+ IAI
° I
_
I
_
+ IAI
°
,6A dU
*
•
lA
.]
- - pkD*D- - wo(t)*D*D- - ED*D+~ - *D-~*D dx 2
2
A, d x
2
A,
2 • • ,6A du • lA .] - - pkD*D+a(\7 D)*D- - wo(t)*D* D - - ED*D+~ - *D- ~ *D d x 2 2 2 A, d x A,
[
"
• + a(\7 2 D)
, . , 6A lA] . - wD - ED + ~ (€kk) - ~ * oDdx-
A,
• dU - .) I ( AG 3 ® d x - ,6AD * oulo -G 3 ®
pAw ]* } ow d x
[1 , , 1, .. 1. . [1 " 1, .. 1. .
+ I A, -pk D
°
+ dd ,px ) + p -
{[ :tAG, 1 • ® (dd xW2
661
( d
-
+ aA ,
dfl • I d x * oDlo
+ I y dd ,px * o,ploI )
I
- I pA[(ul, ~o - un) * OUlt ~ T
A,
1
*
- :t AG, ®
( dV (dx
+ (ul, ~o -
un) * OUlt ~ Tl dx
+ (J,11 ~ 0 -
J,0) * o4>II ~ Tl dx
+
I )
+,p) * owl o
° I
- I plz[(4)lt ~ O - 4>0) * OJ,lt ~ T
° I
- I pA[(vll ~o - vOl * O"lt ~ T
°
+ ("I, ~o -
I
- I ply[(,pl, ~o _,pO) * O,),I' ~ T
° I
- I pA[(wl, ~ o - wo) * OWI' ~ T
° I
- I pkA,[(fllt ~O - flO)
,,0)
* OVlt ~ Tldx
+ (,),11 ~ 0 - ')'0) * O,plt ~ Tldx + (wl, ~o -
wo) * OWI' ~ Tl dx
. • •
* oflll ~T + (fll, ~o - flO) * oflll ~Tl dx
= 0
° (8-310)
Observing the arbitrariness of the variables ou, ov , Ow , o4Y, oy, 00 and initial variables OU lt=T, ou l t=~, OV lt=T, OV lt=T , OW lt=T, OW lt=T, 04Yl t=T, O¢l t=T,
01PI t=T, O~l t=T' OO lt=T, OO lt=T, then it is not difficult to see that the variational equation oIl 2 = 0, corresponds to the differential equation of motion of visco-elastic Timoshenko beams with damage and the initial condition from basis preparation theorem in variation calculus and Titchmarsh theorem. Substituting them into oIl 2 = 0, we can obtain the corresponding boundary conditions. These equations and conditions may be directly given from the variational equation oIl 2 = O. Due to the limit of space, we omit their expressions. It is easy to see that the generalized variational principle given by the this section is a generalization of the variational principle in Ref.[8-91].
662
8 Theory of Visco-elasto-plastic Damage Mechanics
8.7 Numerical Studies on Visco-elasto-plastic Damage Behaviors 8.7.1 Application of Coupled Visco-elastic Damage Model to Swirl-Mat Composites 8.7.1.1 Description of Visco-elastic Damage Behavior in Studied Materials
The described analytical model developed in the preceding section will now be utilized to predict the visco-elastic damage response of a swirl-mat polymeric composite. The obj ective is to predict the creep-damage behavior of the mat erial and provide guidelines for its lifetime assessment procedures. The material considered consists of an E-glass fiber perform embedded in a urethane matrix. A detailed description of the material along with its mechanical response is given by Khaled and Weitsman [8-30]. Here, we only observe that under sufficiently low stress levels the material exhibits linear visco-elastic behavior, while under applied uniaxial tensile stresses that exceed a threshold level of a c = 36 MPa (approximately 25 percent of the ultimate tensile strength), damage in the form of profuse micro-cracks is observed. It is also observed that the material exhibits permanent strains whose relative magnitudes during creep are quite small (less than 5 percent of the total st rain). Consequently, from the pract ical point of view, one is justified to neglect the permanent deformation for the present purposes and consider the total strain Eq.(8-8) in subsection 8.2.1 to be approximately equal to the visco-elastic component {cij} ;::::; {crj }. Experimental data for the material under consideration are available for uniaxial tensile loadings. Assuming scalar damage, the uniaxial form of the model in Eq.(8-76) and Eq.(3-3) reads c=
:3 f 1
t
d a C(t - T) dT (1 _ n)dT
(8-311)
0-
where S( t) is the uniaxial compliance of the virgin material. From Eq. (870) , S( t) can be decomposed into instantaneous So = S'iUl and time-dependent ~S(t) =~S~lll(t) parts, namely S(t) = So + ~S(t)
(8-312)
where, in view of Eq.(8-65), (8-313) r
Upon replacing the sum of the discrete spectrum of retardation times by an integral of a continuous spectrum, it can be shown by [8-58] that ~S(t) may be expressed as
8.7 N umerical Studies on Visco-elasto-plastic Da mage Behaviors
b.S(t)
= SIt"
663
(8-314)
where SI and", (0 < '" < 1) are positive constants that can be readily determined from uniaxial creep tests under sufficiently low stress levels (i. e., without damage). For the material at hand , Ref. [8-30] determined So = 9.6x10- 5 MPa- l , '" = 0.08, and Sl = 2.8x 10- 5 MPa- l / hour- o.08 . A variability of about 20 percent is observed in the experimentally determined values for So. This variability is attributed to randomness in the fiber architecture in the swirlmat as well as to manufacturing induced inhomogeneity. The above mentioned value for So is the average of the experimentally recorded values. Under creep conditions, similarly to Eqs.(8-99) and (8-100) , the evolution equation for fl is taken in the form (8-315) It should be noted that in creep t ests, the stress is typically ramped over a short period of time up to the prescribed level (J. During this short ramp loading stage, the virgin behavior is essentially linear elastic and when the stress exceeds the threshold (J e damage starts to develop and accumulates to a value flo = flo((J) at the end of the ramp loading stage. Hence, during the subsequent creep stage, damage evolves from the initial value flo. For creep tests with (J > (J e, the solution of Eq.(8-315) using the initial condition fl = flo at t = 0 reads _1_ = _1_ (1 _ ~) 1 - fl 1 - flo te
1
(1 +x)
(8-316)
where X is a material constant te is a normalizing constant given by
_ (1 - flo) HX te - -'-----'-"--l +X
(_A_)
x
(J - (Je
(8-317)
From Eqs.(8-311) and (8-316) , it follows t hat a t heoretical value for fl at failure is fle = 1 which occurs at t = te. In practice, however, materials typically fail at values of fl < 1 (e.g. , Lemaitre and Chaboche, [8-6], p. 364) corresponding to times t < te. Denoting the value of fl corresponding to failure of the material by fl f and the corresponding time-to-failure by t f ' then Eq.(8-316) yields 1 tf = [ 1 - ( 1
=fl~
fl)
l+X] te
(8-318)
To complete the uniaxial characterization of the material, values for flo, fl f ' X and A are needed. If flo is known then creep-rupture tests can be performed at different stress levels to experimentally determine tf as a function of stress,
664
8 Theory of Visco-elasto-plastic Damage Mechanics
and subsequently Eqs.(8-317) and (8-318) can be used to determine the values of [2j , X and A. Consider the instantaneous damage [20 that occurs during rapid ramp loading to a stress level CT. We note that in the case of coupled elastic/damage behavior, the ratio of the unloading compliance to the loading compliance provides a measure for the level of damage. In particular, it is well-known ([8-59]) that 1 1 - [20
So
(8-319) So where So is the unloading compliance. To determine [20, "spike" tests each consisting of a constant stress rate loading-unloading cycle, were performed up to the stress levels CT = 55.69, and 83.0 MPa corresponding, respectively, to approximately 40, 50, and 60 percent of the ultimate tensile strength. The rate of loading used was a = 5.6 MPa/s, which is sufficiently high to keep the visco-elastic effects to a negligible level so that the response is essentially elastic.
8.7.1.2 Description of Experimental Results From these tests, values for SO were determined. Values for So were also determined to eliminate the effect of sample to sample variability in So. Fig. 8-4, which shows the results of these three tests, clearly suggesting a linear correlation between SO / So and CT. Since CT < CT c no damage occurs, then using Eq. (8-319) it is possible to write 1
(CT-CT )
c - - = 1 + -'----::--::":'"
(8-320) 1 - [20 C where C is a normalizing constant determined from Fig. 8-4 as C = 510 MPa. With the above expression for [20 at hand , it is now possible to evaluate [2j , X and A from time-to-failure data. For the material under consideration, preliminary creep-rupture tests at temperature T = 75° F and 50 percent relative humidity are available [8-95] as shown in Fig. 8-5. Clearly, the data exhibit a large amount of scatter which, again, is attributable to inhomogeneity and randomness of the swirl-mat polymeric composite material. Nevertheless, these data can be used to provide some lifetime estimates for the material. The constants [2 j, A and X were determined by fitting the experimental data to the expression for tj given by Eqs.(8-317) and (8-318), and using Eq.(8-320) for [20. Based on the best fit curve, depicted in Fig. 8-5 by the solid line, the following values were det ermined n -Jtj
0.67, X -- 7.1, A -- 260 MP a. h our 1/ 7.1
(8-321)
In view of the large scatter in the creep-rupture data, the above values should be considered as preliminary estimates rather than conclusive material properties.
8 .7 N umerical Studies on Visco-elasto-plastic Damage Behaviors
665
1.12 r - - - - - - - - - - - - - - - - - ,
Expeliment Linear cnrve fit
1.10
1.08
S"o I D o=1+ (a- a,YC 1.02
C=5IOMPa
1.00 l...----''-----'-_----'-_--'--_.L..----''----'-_-' 70 50 60 80 90 a(MPa)
Fig. 8-4 Ratio between the uniaxial unloading and loading compliances as a function of stress. 1400
g ~
]
.9
~
P
Experiment (T = 75 ° F)
...
1200
- - Mode l
1000
n , =0.67 X=7. 1
800
A
=260 MPa.hollf
ll71
600
400 200 0 95
... lOS
11 5 125 a(MPa)
135
145
Fig. 8-5 Ti me to failure as a function of stress in uniaxial creep-rupture tests
In addition to the aforementioned inherent variability in properties of the swirl-mat polymeric composite, a factor that significantly contributes to the scatter in creep-rupture data is the high sensitivity of the behavior of the considered material to fluctuations in the ambient environment (temperature and relative humidity). Typically creep-rupture tests require long durations, where the effects of uncontrollable fluctuations in a laboratory environment accumulate and may change results significantly. It is apparent that the large scatter in the limited experimental data in Fig. 8-5 undermines the reliability of long-term predictions based upon the values listed in Eq.(8-321). We therefore restrict attention only to times that are short in comparison with the time-to-failure ttl so that the effects of environmental fluctuations can be neglected.
666
8 T heory of Visco-elasto-plastic Damage Mechanics
Short-term creep tests (approximately 170 hours) were performed under stress levels of 55, 69 and 83 MPa at temperature T = 75° F and 50 percent relative humidity. The above stresses were ramped at the same rate as that for the t ests in Fig. 8-4 so that the expression for no in Eq.(8-320) remains applicable. Under creep conditions CT = const. , and substitution ofEqs.(8-312) , (8-314) and (8-316) into Eq.(8-311) yields
E = So_CT_ 1-
T
n
+ SI_CT_ 1-
f (t - T)"'-dTd ( I- '=' ) t
n 00 -
-l/(1+X)
tc
dT
(8-322)
Upon integrating by parts and changing the integration variable from can be solved [8-96] so that
It, the integral in Eq.(8-322) E=
where
CT - + S It -CT- ( 1 + ~r(K: + l)r(p + n)(t)n) S0 L.,.. I - n I - no n=l r(K: + l +n)r(p) tc K,
r
T
to
(8-323)
is the Gamma Function and
p = I/(I +X)
(8-324)
If simply denoting
(8-325) the function F(I , p, 1+K:; t l t c ) is a hyper-geometric series that converges for t ~ tf
< to·
Experimental data along with model predictions according to Eq.(8-323) can be found in Ref.[8-30]. A good agreement between model predictions and the experimental results was shown in [8-30]. Using Eqs.(8-318) and (8-320) and the values for the creep-rupture constants in Eq.(8-321), the times-to-failure are estimated as tf ~ 1.07 X 107 , 1.72 X 105 and 1.14 x 10 4 hours for the stress levels 55, 69 and 83 MPa respectively. Obviously a creep duration of 170 hours represents only a very small fraction of the lifetime, during which the damage remains essentially constant at its initial value no, as can be verified from Eq.(8-316). This is in agreement with the experimental observations [8-30] that after creep periods ranging from 0.5 to 170 hours the unloading compliance S{) remains essentially unchanged , implying that damage remains practically constant. Thus, for the short-time creep-damage behavior t « t f < t c , a good approximation to the constitutive Eq.(8-311), or equivalently Eq.(8-323), is
n
CT
E ~S(t)--
1 - no
(8-326)
8 .7 Numerical Studies on Visco-elasto-plastic Damage Behaviors
667
Indeed, using Eq.(8-320), the difference between this approximation and the exact calculation of the integral in Eq.(8-311) may be neglected for the creep durations shown in Fig. 8-6. 0.030.---------------, (}"= 83 MPa 0.025
(T=75°F)
0.020
0.010 0.005 0.000 '--.l...--'----'--1...----'----'---'----'_'--.l...--'--".1 o 4000 8000 12000 Time (h)
Fig. 8-6 Results from model prediction for creep-damage behavior up to failure
For illustration purposes, the model prediction for the long-term creepdamage behavior up to failure as obtained from Eq.(8-311) for CJ = 83 MPa is shown in Fig. 8-6. This figure demonstrates that, similarly to metals, the material at hand exhibits a significant amount of tertiary creep prior to failure. Features of such behavior were observed in creep-rupture tests, especially at high temperatures [8-95]. The fact that tertiary creep can be significant for the material considered herein is also consistent with the relatively large value found for nf. It is also noted that the estimated strain to failure of about 2.3% (see Fig. 8-6) is consistent with experimental data [8-95]. Such value is relatively small and, hence, the small strain formulation adopted in this work can be utilized for life-time assessment of structural components made of the swirl-mat polymeric composite considered in this section.
8.7.1.3 Discussion of Remarks The experimental application of a coupled visco-elastic damage model was proposed to verify the theoretical framework presented in subsection 8.2.3 that accommodates visco-elasticity, continuum damage and permanent viscous deformation. Using scalar damage, it was shown that when the proposed model is applied to swirl-mat polymeric composites subjected to uniaxial tensile stresses, a complete identification of all parameters in the model is obtainable from creep data and from time-to-failure information. In this work, damage evolution was related by the empirical forms suggested by Kachanov. These relations contain fixed stress parameters that serve
668
8 Theory of Visco-elasto-plastic Damage Mechanics
as thresholds for the onset of damage, and are best suited for monotonic creep loadings. For more complex loading histories involving, for instance, complete or partial stress removals, the onset of damage is usually not related to a specific threshold stress. In these cases, the concept of damage surfaces ([8-8]) offers a more versatile approach to damage evolution. It appears, however, that these damage surfaces are more suitably expressed in strain space than in stress space. Finally, while emphasis in the work of subsection 8.7.1 was placed on the visco-elastic part of the deformation, several deformation mechanisms and modeling approaches to permanent deformation can be readily accommodated within the proposed thermodynamics framework.
8.7.2 Observation of Asymptotic Integration for Visco-plastic Damage Problems 8.7.2.1 Behavior of Numerical Results at Gauss Point Level The above integral constitutive equations derived in subsection 8.3 and the corresponding implicit. Asymptotic Integration scheme (AI) have been implemented in the general purpose finite element code by Nesnas and Saanouni [8-31]. The differential constitutive equations with two local integration schemes, namely the explicit Runge-Kut t a scheme (RK) and the implicit Euler Cauchy scheme (EC) , are used for comparison with the proposed formulation. Moreover, the derivation of the consistent tangent matrix from the integration scheme is necessary to preserve the quadratic convergence of the global Newton type equilibrium iteration scheme [8-97]. However, since several algorithms have been used , the matrix has been calculated, in the work [8-31]' by means of a numerical perturbation method. Despite its expensive cost, this technique has an advantage when used with a large class of integration schemes. This allows one to treat similarly the different algorithms and to focus the comparison on the efficiency of the local integration scheme. Numerical examples, in both Gauss point and structural levels, are given to demonstrate t he utility of the proposed numerical scheme. Several aspects are illustrated through these examples namely accuracy, convergence, cost and applicability in structural analysis. The adopted material parameters are compiled in Table.8-1. Computations are carried out with both isochoric and non-proportional biaxial mechanical loading paths. All examples are systematically computed using both uncoupled and coupled damage models.
8.7.2.2 Numerical Observation of Uncoupled Model The accuracy analysis of the integration scheme is performed by specifying a cyclic strain history and employing the implicit asymptotic algorithm to
8.7 Numerical Studies on Visco-elasto-plastic Damage Behaviors Table 8-1 Used material parameters Parameter Value E 144,000 Isoreopic elasticity v 0.3 N 10 Viscosity K 2000 Yield stress 211 k 3000 Q Isotropic hardening b 10 10,000 C Isotropic hardening 20 a S 10 1 s Ductile damage (3 1 0.3 'Y r 10 Fatigue damage 15 rJ
669
Unit MPa
MPa MPa MPa MPa
obtain the stress response. Three selected cyclic strain histories namely I, II and III are used (Fig. 8-7 and 8-8). Each history is composed of straight segments, connected to define a closed cycle in the biaxial Cll - C22 space. Simulations are carried out at a constant strain rate of O.OOl/s with different values of a constant strain increment size (0.0005 , 0.001 , 0.005 and 0.01). The resulting stress-plastic strain behavior is given in Figs. 8-9, 8-10 and 8-11 It is noteworthy that the stress plastic behavior is extremely non-linear in large parts of the hysteresis loops and thus, the selected strain histories are believed to constit ute a realistic test for the integration algorithm. In fact, these imposed strain paths are characterized by a "severe" rotation of the outward normal to the yield surface. As shown
~
.---.----.-!----,i~..-...-...-.... , :'. -::-: -::-:,:I. :. -::-: -:.~,
:: ::1: :: 0.03
o .. _._.3. ! !
-0.01 .. - .... _..
j. . _. ..-
.02 .. - ·_· ....
1"......·..
--~141~
.
:
+....·-
l. ·. ·. .,·. ·. ·. . 1"'..·. ·..l. ·. ·. ·-
-0.03 '----'----'-----''---''''''----'----' -0.03 -0.02 -O.Q1 o 0.01 0.02 0.03 s train en History I
Fig. 8-7 Cyclic strain histories I
670
8 T heory of Visco-elasto-plastic Damage Mechanics
0.Q3 ,---,---,-----,,---,..----r----,
+.. . . . . +.. . . . . .... . . . .+.. . . . . ·1i-·····_-··· ~
0.02 ..- ....... : 001
~
--+--1 --1-+--1---3·to-o-oo-to-o-OO-I'·o-oo-ot°-o*ot··+··-···
0 ..- ....
~: =:~r :I: :~ : l::I:::: !
!
!
!
!
0
0.01
0.02
- 0.03 '----'-----' 0.'0.'- --'------'---'-----'
.03 -0.02
. trai n En
0.Q3
Hi tory II
...........1 ....-.... !
-. -- ~- .-- .-----
is
'"
!:
0 -·······5
2·--····
- 0.01
o
strain &11 History ill
0.01
0.03
Fig. 8-8 (a) Cyclic stra in histories III; (b) Cyclic strain histories III
Fig. 8-9 Behavior of plastic strain-stress relation at different step size ilt in strain history I (for uncoupled calculations)
8.7 Numerical Studies on Visco-elasto-plastic Damage Behaviors
671
o
o .....
,~ ,. ~"""'f;EI&-
-2 .
.
:
:
.
.
-4 ..... ,... :....... ,.~ .. ,..... ,' ....
-0- 0.5 x 10 ' -O- I.0 x 10 ' .. . ----.1>- 5.0 x 10 ' ___ IO.O x 10'
-6 L-~--~--~--~~~~
-3
-2
-I
Sue
0
0"11
2
3
( x 10 ' MPa)
Fig. 8-10 Behavior of plastic strain-stress relation at different step size ilt in strain history II (for uncoupled calculations)
.
,
,
6 1F.::;..:.c""-""=~fi ······:······, ' ··· ' ·· '· · ' ····
.. .. .. .
4
o
~
~.
2
~
__IBOliF-fo,....·····,··············· .
... L ....
-0- 0.5
x
10 '
-o- 1.0 x 10 ·
----.1>- 5.0 x 10 ' ___ 10.0 x 10 '
_ 8L-~~--~~~--~~~
-4 - 3 - 2 - I
0
234
Stress 0"11 ( x 10 ' MPa)
Fig. 8-11 Behavior of plastic strain-stress relation at different step size ilt in strain history III (for uncoupled calculations)
in Figs. 8-9, 8-10 and 8-11 , good accuracy is obtained. The results are quite also reasonable for the large increments and in particular, accurate solutions are achieved in the linear parts of the hysteresis loop where the normal to the yield surface has a fixed direction. In the nonlinear parts, the predicted stresses are correctly estimated. Nonetheless, the robustness of the asymptotic algorithm is clearly demonstrated by these results.
672
8 T heory of Visco-elasto-plastic Damage Mechanics
8.7.2.3 Numerical Observation in Coupled Case This purpose is to study the stability, the accuracy and the convergence speed of the asymptotic algorithm in the coupled case. A comparison has been performed on the AI, RK and EC algorithms. The Gauss point is subjected to simple elongation (plane strain) at a constant strain rate of O.OOl /s. Fig. 8-12 is plotted to show t he stability and the accuracy of the AI scheme as the strain increment size is increased. It appears that the numerical solut ion is stable, even in the softening stage where the non-linearity due to the damage is dominant. The accuracy is also satisfactory. However, the difference between the responses appears in the softening stage when the stain increment size increases. This generated error is acceptable in this stage where the evolution of the variables is highly non-linear. Moreover, CPU time and errors, taken at an elongation of 7%, are quite different for the different schemes. Table.8-2 shows the results for both uncoupled and coupled cases. The error is evaluated for a considered variable by determining a relative error in comparison to a reference numerical value calculated by the RK scheme with a strain increment size of 0.00001. One may see t he diminishing of the error when the increment size is decreasing particularly for the AI scheme which demonst rates its convergence. This latter case gives an error more important in comparison to EC and RK schemes, corresponding respectively to secondand fourth-order integration schemes. This seems to be due to the accuracy of the approximation (first-order Taylor series) used in the development of the AI scheme. However, the RK scheme, despite its high accuracy, finds it difficult to integrat e the constitutive equations when the material coefficients are chosen to represent the time-independent plasticity. In fact, these equations become stiff. This mathematical stiffness requires a very small strain increment in order to integrate the constitutive models without loss of stability. As a result , the computation time of the RK scheme becomes enormous and under complex loading, solving the problems often becomes impossible. The AI scheme, on the other hand, keeps t he same efficiency to integrate these kinds of equations. Details about integrating the stiff differential equations can be found in [8-31]. The accuracy may be definitely improved by using higher order Taylor expansion so that it leads to more accurate evaluation of the non-homogeneous integrals. In addition, the error produced by the AI scheme is more stable in the sense that it does not vary significantly when the increment size increases (10 - 6 rv 10- 5 for uncoupled case and 10- 4 rv 10- 2 for coupled case). This result may be justified by the fact that the AI scheme becomes accurate when the increment size increases, since it tends towards t he asymptotic solution corresponding to the exact asymptotic solution of the resolved constitutive equations. The results of the coupled case show, on the other hand , the same conclusions, except that the errors are more important than in the uncoupled case due to the high non-linearity of the damage evolution. Comparison of CPU time indicates that the AI scheme is more computationally
8.7 Numerical Studies on Visco-elasto-plastic Da mage Behaviors
673
2.0 .-------.,.------,---....,-----:-----,
0= 1.0·· ··· ··· · .... .;.... .. ........ :
i
.. ~ --
-0- 0.5 x Hr'
- o - l.O x la"' ........ S.Ox l a"'
Q
.
" 0.5 .. ... ... .. __ 10.0 x 10"' .... . ... ... ... ; ..
~
·3
S" o
0.1 0.15 0.2 Accumu lated plastic strain s'
0.05
0.25
Fig. 8-12 Equivalent stress 0"11 versus accumulated plastic strain accuracy of the AI scheme (coupled calculations) Table 8-2 Comparison of CPU time and errors Strain Increment Scheme EC Uncoupled case 0.0005 C PU time 2.04 2.98xlO - 8 Stress error 0.001 CPU time 1.10 1.15xl0- 7 Stress error 0.005 CPU time 0.33 2.38x 10- 6 Stress error Coupled case CPU time 2.33 0.0005 6.48 xlO - 6 Stress error 2.56xl0 - 6 Damage error 0.001 CPU time 1.34 1.12x 10- 4 Stress error 5.45x 10- 5 Damage error 0.005 CPU time 0.38 4.41xlO- 3 Stress error 2.26xl0- 3 Damage error
EP
for stability and
for different schemes
RK
AI
2.28 6.44 x 10- 12 1.23 4.91xlO- 12 0.41 3.22x 10- 10
1.91 2.20xlO- 6 1.01 4.26x 10- 6 0.34 1.95x 10- 5
2.37 2.34 xlO- 8 2.24xl0- 8 1.32 5.51x10- 7 1.04xl0- 7 0.42 4.46 x 10- 5 7.02xl0- 6
2.05 3.02x 10- 3 9.89x 10- 4 1.09 7.66x 10- 3 1.72x 10- 3 0.37 3. 21x10- 2 1.04x 10- 2
efficient , despite its iterative nature. This results from the number of the resolved equations which are reduced to 2 (and 1 in the uncoupled case). The CPU time can be also improved if an adaptive increment control is used. 8.7.3 Numerical Studies of Visco-plastic Damage Behavior in Simple Structures
To demonstrate the numerical behavior of the algorithms with finite element analysis, both the asymptotic integration and the fourth-order RK algorithms are used for comparison efficiency. Although the constitutive equations incor-
674
8 Theory of Visco-elasto-plastic Damage Mechanics
porated in the program can be used for any general three-dimensional state of stress, the problems considered here are merely two-dimensional.
8.7.3.1 Application to Simplified Three Bars Structure In order to examine the stress distribution due to the damage effect and the related solution with the studied algorithms, the example of a three bars structure shown in Fig. 8-1 3 is used. The three bars are constrained to follow the same displacement under cyclic strain control (cycled between ± O.016 total strain within a period of 64s). A severe stress concentration can be obtained with this simple structure despite the homogeneous stress field inside each bar. The simulation is performed in order to compare the solution of the asymptotic algorithm versus the RK algorithm. The local responses are presented in Fig. 8-14, where the maximum equivalent stress and the damage versus the reduced cycle number (NR is the lifetime of the structure) are plotted for each element with both AI and RK algorithms. It can be shown that correspondence between the two algorithms is fairly good. The lifetimes of the structure corresponding to the failure of the three bars are 718 and 698 cycles respectively for RK and AI schemes. One may say, however, that AI is more computationally attractive since the CPU time of its calculation is 8334s in comparison to RK which needs 14327s of CPU time. The calculation with the AI scheme may be also improved significantly by its association with an adaptive time step size control technique.
-
Fig. 8-1 3 A simplified three bars structure
8.7.3.2 Application to Plate with a Central Circular Hole This example concerns a rectangular plate with a centered circular hole as shown in Fig. 8-1 5. The material coefficients are those of Table.8-1 , except
8.8 Effects of Localization Approach to Creep Fracture Damage
675
I----!--+--+-+--+.
1.0
r-. I. I
--e--Element I, RK ---a-- Eleme nt 2, RK _.- -----6-- Element 3, RK - - . --Eleme nt I, Al - -.- - Eleme nt 2, Al - -. - - Element 3, Al
!
!
+i _._0 . I I I I I I ·-·T-·_"-"t- _·t--·-t T--·-·1 ._.+._00_ +_ _00+_'- 100_._00
oo
_'_
OO
0.2
o
o The maximum equivalent stress (x 10' MPa)
Fig. 8-14 Behavior of three bars structure subjected to cyclic loading with RK and AI schemes (coupled calculations)
for the damage law where the coefficients I and R are taken respectively as 0.35 and 10. The two opposite ends of the plate are subjected to uniform displacements with no lateral constraints. A complete loading unloading cycle at a constant strain rate of O.OOl/s is applied to the plate within a time period of 28s. By taking advantage of symmetry, only a quarter of the plate was modeled by 288 eight-nodal plane strain elements. Calculations are conducted also with both AI and RK schemes. Local responses are represented in Fig. 8-16 at the Gauss points A, Band C belonging respectively to elements 277, 217 and 145. The first broken Gauss point belongs to element 277 (Gauss point A in Fig. 8-15). It turned out that both algorithms give comparable results at different points. The lifetime of the first broken Gauss point, obtained from the two calculations, totals 159 and 154 cycles respectively with RK and AI. Variation between the two values is weak (about 3.1 %). Although no adaptive time step control is performed, the time calculation is less important for the AI scheme (34632s) in comparison to the RK scheme (with an adaptive time step technique (39985s)), giving about 15% of difference.
676
8 Theory of Visco-elasto-plastic Damage Mechanics
u
§ 00
......
Fig. 8-15 A plane strain sheet with a central circular hole n)() P~I=q:::;:::::=t==::::lLI~l -e- Ekn~lIl I, RK
- G - Ekn~lIl 2, RK ----0-- Berrlellt 3, RK
1(XX)
- - . - - Ekr'llClI(
----~
L At
r --. --Berrlell! 2. At Ekr'lICII( 3,
At
-OO ~--+---1---~---+--~·---1
00~"""'0"L.:2;-'-'''''''''0~ .4~''''0:-l:.6'''''''''''''''''0J,; .8~~''''''''~1.2 Redyced cycle nun"er (NINR)
0.8 f----t---t--f-----'f----i-if----l 0.6 ~--+---1----+---+----;-l--____l --e-- Ekme~ I , RK 0.4 f- =!=~~::i:~~ -+---1--+--1 - - . - - Ekmelll I , .'\1
0.2 f- --·-I- ~~::r~;
.-.~
o Ot..........Ob.2=.:::O±.4::;;:::::;:OI.6:::::.0J:8.........---..J--'-<....J1.2 Redyced cycle nunber (N/NR)
Fig. 8-16 Local responses with respect to reduced cycle number (N / M R) at points A, Band C for AI and RK schemes
8.8 Effects of Localization Approach to Creep Fracture Damage
677
8.8 Effects of Localization Approach to Creep Fracture Damage 8.8.1 Effects of Mesh-dependence Due to Local Approach 8.8.1.1 Description of Effects Due to Localization Approach Inelastic deformation and material damage are usually accompanied by the change in microscopic internal structures of the material. By describing for the first time the damage state of materials characterized by the distributed microscopic internal defects in terms of a macroscopic damage variable, Kachanov [8-1] established the basis of Continuum Damage Mechanics (CDM) and motivated the recent development of this systematic discipline for the analysis of damage and fracture. Fracture-damage analysis by pursuing the local fields of stress, strain and damage at a crack tip is called a Local Approach of Fracture-damage [8-98, 8-99]. The local approach based on CDM combined with the Finite Element Method (FEM) in particular, has provided a promising systematic framework for analyzing the damage and fracture process under more general conditions, and its applicability has been presented as the subject of a number of papers [8-100"'-'8-106]. However, one of the most crucial problems in this local approach is that the numerical results often depend on the discretization of the finite elements and do not properly converge to a unique result by a mere refinement of the elements [8-103,8-106]. This mesh-dependence of the numerical results makes it difficult to perform accurate predictions of the fracture-damage process, and necessitates detailed investigation to establish mesh independent procedures. In an article of Murakami and Y. Liu [8-34, 8-106]' the mesh-dependence and its regularization in the local approach to creep fracture based on continuum damage mechanics and the finite element method are discussed. The essential causes of the mesh-dependence are first elucidated in some detail in [8-106]. Then, the process of damage localization and its effects on the meshdependence are discussed by performing finite element analysis of a plate in a uniform state of stress. The stress sensitivity in damage evolution equations is shown to be one of the major causes of the mesh dependence. Because actual damage in materials can only occur in a local region, where micro-structures are in failure, so non-local damage theory does not have a reasonable physical nature. Therefore, it is often employed in a local approach. Three possibilities, including the stress limitation method and that of the modified stress sensitivity in the damage evolution equation to secure the convergent results need to be proposed. The presentation in this section is concerned with the discussion of effects and regularization of the localization approach to creep fracture-damage analysis by FEM. The local damage will be discussed in some mesh-dependence detail The unlimited reduction of the predicted crack width by the refinement
678
8 Theory of Visco-elasto-plastic Damage Mechanics
of the finite element will be shown to be the essential cause of the meshdependence. From examining the effects of stress sensitivity in the damage evolution process, it is found that the damage localization may be closely related to the stress sensitivity. Thus, the damage localization is the major cause of the mesh-dependence, which is elucidated by performing FEM analysis of a plate under uniform tension. Finally, some methods for improving the effects of the mesh-dependence are applied to fracture-damage analysis for creep crack in an axisymmetric thick-walled tube, in which the validity and the limitations of these methods are described and compared with each other by analyzing the creep fracture process of an axisymmetric thick walled tube. 8.8.1.2 Model of Damage Analysis for Creep Crack Problem
In order to perform the FEM analysis of the creep fracture process and to elucidate the effects of localization, the governing equations of the succeeding creep analysis will be firstly summarized. The studies in this section are rearranged from the results described in articles [8-34] and [8-106]. Let us assume that the anisotropy of the material damage characterized by the distributed microscopic cavities is insignificant. According to the notion of Kachanov [8-1, 8-59]' it is simple to postulate that the damage state can be represented by a scalar damage variable D. For elastic-creep materials with isotropic damage, the stress-strain relations have the following form
(8-327) where {(J ij }, {ckI} and {ckl} are noted to be Cauchy stress, total strain and creep strain tensors respectively. If the anisotropy in the elastic response of t he damaged material is insignificant , the effective elasticity tensor [Dtjkl(D) ] can be given by
[Dtjkl(D) ] = E *(D) [(1 -
2~(1 + v) 6ij6kl + 2(1 ~ v) (6ik6jl + 6il 6kj )]
(8-328) where E *(D) and v are the effective Young's modulus and Poisson's ratio of t he isotropic damaged material. As a general application, the following two representations can be employed E*(D) = Eo(l - D)
(8-329)
E*(D) = {Eo D < Dcr o D ~ Dcr
(8-330)
where Eo and Dcr are noted to be Young's modulus of the undamaged mat erial and the critical value of the damage.
679
8.8 Effects of Localization Approach to Creep Fracture Da mage
As regards Kachanov-Rabotnov theory the constitutive and evolution equations of creep and creep damage can be employed as follows ,
d{ c:ij } = ~B(~)n{Sij} dt 2 1 - [2 O'eq d[2 dt
A
(O'd(t))P
q + 1 (1 -
[2)q
(8-331) (8-332) (8-333)
0' eq = (3{ Sij}T {Sij} /2)1/2, the deviatoric stress {Sij} = {O'ij} - 2:>kdoij}/3 and the maximum principal stress 0'1 were defined in the previous chapter many times respectively. The symbols B, n, A,
where the equivalent stress
p, q and a are newly defined material constants for this section
Though Eqs.(8-327)"'(8-333) have been frequently employed in the local approach of creep fracture and damage [8-99, 8-101, 8-103, 8-106]' the approach based on Eq.(8-329) is called the Fully Coupled Approach, while that based on Eq.(8-330) is called the Partly Coupled Approach [8-107]. Since the effects of the elastic-damage coupling of Eq.(8-329) on the creep crack analysis have been shown to be small, the analyses herein will be performed by the Partly Coupled Approach.
8.8.1.3 Effects of Localization Approach in Creep Damage Crack Problem Description of Mesh-dependence: The FEM analysis in this section will be performed by double precision, unless otherwise mentioned. The meshdependence and its regularization in FEM analysis of initial and boundaryvalue problems in solid mechanics have been often discussed. The factors leading to mesh-dependence in general may be attributable mainly to: (AI): Stress singularity in discontinuous stress fields. (A2): Bifurcation and strain localization due to material softening. (A3): Errors in numerical procedures and the following schemes [8108"'8-111] have been employed to regularize the mesh-dependence due to these causes. (Bl): Employment of singular element. (B2): Introduction of strain-rate dependence (artificial viscosity). (B3): Introduction of couple stress. (B4): Employment of non-local theory (taking account of higher order gradients of variables, e.g. strain, energy dissipation etc., or using averaged variables over a finite domain). (B5): Limitation of element size.
680
8 Theory of Visco-elasto-plastic Damage Mechanics
In the local approach to fracture based on CDM and FEM analysis, besides the above factors (Al)rv(A3), additional causes intrinsic to crack growth analysis will arise. Namely, in the conventional procedure of this approach, when the assembly of the fractured volume elements (i.e., volume elements in which the fracture condition is attained) forms a flat and thin domain, the assembly of the fractured elements is characterized as a crack If the region of an element is denoted by A e, the crack region Ve can be specified by the following expression: (8-334) where [leT is the critical value of damage [l to be defined afterwards In the usual procedure for the local approach, the stress in an element is released when the element is fracturing or damaging. Then, since the stress vector on the flank of the fractured region vanishes (i.e., free boundary), the crack region does not develop any more in the direction of the crack width. The crack width, or the width of the crack region L( Ve ), is governed by the width of the finite elements L(Ae), and thus by refinement of the finite elements can be unlimitedly small i.e., (8-335) As a consequence of this unlimited decrease in the predicted crack width, in addition to the factors (Al)rv(A3), the damage localization will take place. Effects of Damage Localization: The most essential cause of meshdependence in the local approach is attributable to Eq.(8-335). Another feature affecting mesh-dependence in the local approach is the damage-induced softening of the material [8-102, 8-101 , 8-112]' i.e. damage stiffness coupling. This may be discussed in relation to the factor of (A2). In light of the above observation, besides the procedures to avoid the above factors (Al)rv(A3), the following three schemes can be taken into account to suppress meshdependence in the local approach to fracture-damage. The first scheme may be related to the above stage of damage localization, and aims at mitigating the damage localization in the region preceding the crack tip (process zone). In order to fulfill this purpose, there may be the following three possibilities: (PI): Suppress the damage localization by means of the averaging of the damage process in the material (non-local damage theory) [8-102, 8-110,8-101,8-113]. (P2): Mitigate significant stress sensitivity in the damage evolution model. (P3): Suppress the damage localization by use of a moderately low value for critical damage [leT.
8.8 Effects of Localization Approach to Creep Fracture Damage
681
The methods of (P2) and (P3) will be effective, because the damage localization is significant especially in the final stage of fracture. Besides (P1),,-,(P3), the method (B5) also has been employed for this purpose [8-110]. The second scheme for regularization, on the other hand, is related to the above factors (AI) and (A2), and the following two procedures have been proposed [8-37,8-107]: (RI): Relax the stress concentration around the crack tip by incorporating plasticity. (R2): Limit the stress level around the crack tip. The methods (B5), (PI),,-,(P3) and (RI), (R2) are related to the improvement in the procedures for calculating the stress, strain and damage in the fracture process (especially in the region preceding the crack), and are not directly related to the procedure for crack analysis. Therefore, the third scheme to avoid mesh-dependence in the local approach is related to the cause (L(Ve) ----+ 0 when L(Ae) ----+ 0) and is due to the improvement in the modeling of the crack region. Namely, in materials with moderate ductility and moderate internal structure, the crack tip is usually preceded by a process zone, and the local stress and the corresponding critical strength will have some variation. This observation will facilitate the following improvement of Eq.(8-334). Non-Local Fracture Criterion: The method (PI) implicates non-local damage theory (8-336) where /),.[l is an increment of the material damage state. In the following part of this section, these features of mesh-dependence will be discussed in some detail, and we will elucidate the possibility of its improvement by focusing special emphasis on the factors of (PI),,-,(P2). The applicability of the non-local fracture criterion of Eq.(8-336) will be discussed elsewhere. 8.8.2 Numerical Study for Effects of Localization Approach to Creep Damage 8.8.2.1 Numerical Modeling of Damage Localization in Uniform Stress Field
Though the strain and damage might be uniform under a uniform state of stress, a small variation of stress in the numerical analysis may induce an eventual localization of the strain and damage. Thus, the mechanisms and the essential features of the damage localization will be conveniently observed in the case of uniform stress [8-34].
682
8 Theory of Visco-elasto-plastic Damage Mechanics
For this purpose, we will analyze the creep damage process of a plate shown in Fig. 8-17 under uniform tension. The finite element discretization and the material constants for the analysis are shown in Figs. 8-17(b) and 8-17(c); i.e.,
v = 0.3, n = 5.0,p = 3.5 MPa = 10.0, a = 0.0, [ler = 0.99
(8-337)
q
C
0' II
II
b
0...
•
I
2b
0...
t
•
(a) Specimen 8 - node isoparametrical element
"'"
Eo= 1 0 MPa ,
/I
=5.0,
p=3.5 MPa, q=lO.O,
a= 0.0, (b) Fi n.it el ment mesh
.ott =0.99
(c) Material con tants
Fig. 8-17 The plate specimen with a finite element mesh under uniaxial tension The values of these constants are typical for the usual polycrystalline metals. The other material constants are eliminated from the calculation by employing the following non-dimensional quantities:
a = (J" / (J"o
f = t/to
t=c/ ((J"o/Eo) to = l/(A(J"b)
(8-338)
where (J"o and Eo are a reference stress and Young's modulus of the undamaged material and to is the time of fracture ([l = 1.0) for a material subjected to a constant stress of (J"d = (J"O. For the selection of f in Eq.(8-338), the material constant B of Eq.(8-328) has been specified as
B =
A(J"b
Eo(J"on-l
(8-339)
Fig. 8-18 shows the FEM results of the damage distribution in the plate. The damage localization of Fig. 8-18(a) is observed in the vicinity of the point
8.8 Effects of Localization Approach to Creep Fracture Damage
683
of crack initiation, and this localization starts the crack growth leading to the final fracture , see Fig. 8-18(b). This is obviously different from the theoretical solution of uniform concurrent failure.
Damage, Q
1.00 (a) Crack initiation
(til, = 1.0 -10-')
0.98 0.96
0.94 0.92 (b) Crack growth (tit ,
=1.0 _10-
4)
Fig. 8-18 Damage localization of a uniaxial tension plate
Maximum relative variations (or errors) of stress (J d , total strain c, and damage fl in the specimen are given in Fig. 8-19 as functions of damage variable fl. Though the stress and strain fields are not exactly uniform in the specimen because of numerical errors, the maximum relative errors of stress and strain are of the order of only 10- 8 , and thus, no stress or strain concentrations are recognized. As for damage on the other hand, the increase in the relative errors of 5% is much more significant than those of stress and strain of 10- 8 . Namely, the damage localization is observed even before the crack initiation.
_
Damage, on / D
-<>- Stress,
80:, / a .
--A- Total strain, & /
Ei
Damage D
Fig. 8-19 Maximum relative errors of stress, strain, and damage as a function of damage variable
684
8 Theory of Visco-elasto-plastic Damage Mechanics
The example of Fig. 8-18 reveals that there may exist other mechanisms of damage localization rather than the bifurcation or stress singularity. One such mechanism is the amplification of the small stress non-uniformity due to numerical errors in the damage evolution equation.
8.8.2.2 Observation of Stress Sensitivity of Damage Evolution The above observation implies that the stress-sensitivity of the damage evolution equation may have a significant influence on the mechanisms of the damage localization. In order to elucidate this feature in more detail, we will start with the evolution Eq.(8-332). Integration of Eq.(8-332) gives the damage history as a function of stress history (8-340) Let us consider the variation of D( t) due to a small variation in stress history OCTd(t). Taking the variation on both sides of Eq.(8-340) , we have p
oD(t) = - q+
f~ A(CTd(T))P(oCTd/CTd)dT I( +1) f~ A(CTd(T))PdT) q q
1(1 -
(8-341)
Since A(CTd(t))P is always larger than 0, by use of the mean-value-theorem of integration, the above equation can be rewritten as follows:
oD(t) = _p_1 - (1 - D)q+1 OCTd(t*) t * E (0 t) q+ 1 (l - D)q CTd(t*) ,
(8-342)
where integration f~ A(CTd(T))PdT has been replaced by the function of D(t) using Eq.(8-4340) , and OCTd(t*) / CTd(t*) represents the relative variation of stress at time t*. Eq.(8-342) implies that, when D tends to 1.0, oD can be unlimitedly large by an infinitesimal variation in stress. In other words, the damage evolution Eq.(8-332) employed in this analysis is very sensitive to a small change in stress when the damage variable D is close to its maximum value 1.0. In the case of a plate under uniform tension, the relative errors in the numerical calculations can be small , and that of stress OCT d/ CT d, in the incipient stage of Fig. 8-19 is about 10- 14 . Then , according to Eq.(8-342) and for q = 10.0, the variation in damage oD can be 10 20 times larger than the relative variation of stress OCTd(t*)jCTd(t*) at the critical stage of D = Dc(= 0.99). This stress sensitivity can be an essential factor in the damage localization shown in Fig. 8-18. In order to examine this feature in more detail, we will further perform two additional calculations for Fig. 8-17 by employing single
8.8 Effects of Localization Approach to Creep Fracture Da mage
685
(Real*4) and quadruple (Real*16) precision. The numerical results of Fig. 820 for the critical stage [l = [lc ' show that the larger the numerical errors, the more significant the damage concentrations. These results imply that damage localization in the present example has been induced by the amplification of small numerical errors due to significant stress sensitivity.
10-1
~
~~
precision
10-'·
of
~
...."'0
10-"
(Real*4)
preci ion (Real*8)
~
P
t:: :::
"
:; E; ';<
:a'" 0.1
0.2
OJ
0.4
Maximum e n ol'S of dama ge, 8fl1I2
Fig. 8-20 Relation between maximum errors of stress and those of damage (at
n=
n cr )
8.8.2.3 Effects of Stress Sensitivity and Related Mesh-dependence
Let us now examine the relationship between the stress sensitivity of the damage equation and the mesh-dependence in the case of a non-uniform state of stress. We will analyze an axisymmetric problem shown in Fig. 8-21 using two kinds of FEM elements. For the plane strain element of Fig. 8-21(b) , two different meshes, mesh-30 (30-elements) and mesh-480 (480-elements) are employed, while only one mesh, mesh-20A (20 elements) is used for the axisymmetric element of Fig. 8-21(c). The calculation is performed for the nondimensional variables of Eqs.(8-331) and (8-332) , and the material constants are specified as follows: v = 0.3, n = 5.0 , p = q = 3.5,0: = 0.0, [lcr = 0.99
(8-343)
In view of the loading and the boundary conditions of this problem, the stress and damage should be uniform in the circumferential (8) direction. However , for the plane strain elements of Fig. 8-21(b), the damage distribution reveals salient non-uniformity in the 8-direction as shown in Fig. 8-22. Because of this non-uniformity, a crack initiates at an integration point where the damage variable [l first attains the critical value ([lcr = 0.99 in the present calculation), and the crack grows in the radial direction. Examination of the
686
8 Theory of Visco-elasto-plastic Damage Mechanics y
Material constants : 0.3, 11 = 5.0, P = 3.5, q = 3.5 a = 0.0, D " = 0.99 v=
(a) Specimen
(c) AxisYIlUlletric element
Fig. 8-21 A thick-walled tube and its finite element meshes stress distribution shows that there exists a relative error of 8.7 xlO - 7 in the initial elastic stress field in the 8-direction. Because of the stress sensitivity described by Eq.(8-342) , this small stress disturbance leads to the observed damage localization.
I
if~~~__~~____~'~__~~____~~~
0.6 0.8 Damage Q
1.0
Fig. 8-22 Damage localization in (I-direction On the other hand, when we employ the axisymmetric element of Fig. 8-21(c) , the non-uniform distribution of damage in the circumferential (8) direction is excluded because of the symmetry. It is expected that the results obtained by use of the axisymmetric element are in good agreement with those of the theoretical solution to the problem. The axisymmetric results will be employed hereafter as the reference solutions to the problem.
8.8 Effects of Localization Approach to Creep Fracture Damage
687
Fig. 8-23 shows the crack growth curves (or length ila vs time t curves) calculated by the two plane strain meshes and an axisymmetric mesh. It will be observed that, because of the damage localization, the crack growth predicted by the plane strain element is quicker than that predicted by the axisymmetric one. Furthermore, there exists obvious mesh-dependence even for the plane strain meshes, and mesh-30 and mesh-480 result in different crack growth rates. Since the damage zone is always localized into a single array of the Gaussian points, the width of the crack region (or crack) and the related stress concentration are governed by the mesh size. Namely, the difference in crack growth rates shown in Fig. 8-23 may be attributed to the stress concentration induced by the mesh-dependent width of the predicted crack.
3.4 Dimensionless time 1/10
3.8
Fig. 8-23 Mesh-dependence of crack growth
8.8.3 Regularizations to Suppress Mesh-dependence
The above discussions confirm that the essential cause of mesh-dependence in the local approach is the mesh-dependent width of the predicted crack in the FEM procedure. This mesh-dependent width of the predicted crack governs the stress concentration around the crack tip, and has a large influence on the succeeding process jointly with the damage localization in the region preceding the crack. We will now discuss four possibilities for suppressing the mesh-dependence by analyzing the crack growth process in the thick-walled tube of Fig. 8-21. 8.8.3.1 Non-Local Damage Model
The non-local damage method has often been employed in the local approach to a wide variety of fracture processes [8-110, 8-101, 8-11 3, 8-114, 8-115]. As
688
8 Theory of Visco-elasto-plastic Damage Mechanics
regards creep crack growth, though Saanouni, et al. [8-63], Kruch et al. [8-114], for example, showed that the use of the non-local law could greatly decrease the mesh-size effects, the numerical results were sometimes very sensitive to the selection of the characteristic length. In order to examine the validity and the limitation of non-local damage theory, we will apply it to the thick-walled tube of Fig. 8-21. According to the usual procedure for non-local damage theory, the non-local damage variable {J is defined as follows,
SV
d
dt
~'P(x , ~)dV(~)
SV
d
¢ (x , ~)
(8-344)
'P(x, OdV(O
= exp{ -[d(x , ~)/d*l2}
(8-345)
where x , ~ , ~~ denote a characteristic material point, a point in the neighborhood Vd of x, and the local damage rate defined by Eq.(8-332), respectively. The symbols ¢, d, and d*, on the other hand, are a weight function , the distance between x and ~, and a characteristic length specifying the range of averaging of n. Eqs.(8-344) and (8-345) are incorporated into the FEM analysis. The solid lines in Fig. 8-24 show the crack growth curves calculated by the non-local
-to
..c
(a)
5
8
8
9
e
Axi ynunetric mesh-20A Plane SlIain me h-30 Local model :
4
~
~3
2
.><
<> 2
0'"
2.5
3.0
3.5
4.0
4.5
Dimensionless time, tl to (b)
Sf-
Nonlocal damage modd: Plane strain mesh-30
Dil11en ionle
lime,
50
• d= 1.5
d;"2.0
1/1.
Fig. 8-24 (a) Crack length calculated by the local damage model; (b) Improvement by non-local damage model
8.8 Effects of Localization Approach to Creep Fracture Damage
689
damage model by use of the plane strain element mesh-30, while the results of the local damage model obtained by two kinds of finite elements are also entered in Fig. 8-24 by symbols. It should be noted that the predictions are influenced largely by the selection of the characteristic length d*. In the case of d"'0* = 1.0, in particular, the crack growth curve coincides with the reference solution by the axisymmetric element, whereas for smaller d* the averaging effects vanish and the non-local result coincides with that of the local solution. The non-local theory regularizes the local variation of the damage field D(x) by taking its volume average, and facilitates the suppression of the damage localization. However, as observed in Fig. 8-24, a crucial problem will arise from the appropriate selection of the characteristic length and, moreover , this characteristic length is not a mere material constant but depends also on the conditions of numerical procedures including the geometrical condition of the finite elements [8-115]. 8.8.3.2 Stress Limitation Method
According to the discussion of the second section, the stress concentration at a crack tip of the predicted crack region has a significant influence on the damage concentration in front of the crack. Thus, limitation of the stress concentration to a realistic level may be an effective improvement to this problem. In the usual metallic materials, the magnitude of stress around the crack tip is limited by the development of material damage and plastic deformation. Thus , authors of [8-34] have incorporated ideal plasticity into the creep damage analysis and showed that it was very effective in mitigating mesh dependence in the local approach to a pre-cracked specimen and a notched plate [8-106, 8-107]. To decrease the computational work in the general elasticplastic-creep-damage calculations, the authors of [8-37, 8-107] further proposed a simplified stress limitation method by defining new stresses {O'if ) } for the damage calculation as follows , {O'iL) } J
=
{{O'i j } O'eq k{O'i j} O'eq
~ O' L > O' L
(8-346)
where O'eq is the von Mises effective stress, O' L is the upper bound stress which is usually assumed to be the yield stress of the material, and k is a value 0 < k < 1 such that (8-347) The stress limitation method is applied to the damage analysis of the thick walled tube shown in Fig. 8-21( a). The upper bound stress O' L and the external load P L are specified as 0' L = 0' Y and P L = 0' y / 2, respectively, where 0' y is the yield stress of the material. The results from the two plane strain meshes, mesh-30 and mesh-480, are shown in Fig. 8-25. The crack growth curves from
690
8 T heory of Visco-elasto-plastic Damage Mechanics
these two meshes converge to an identical curve, and in comparison with the results of Fig. 8-23 considerable improvement to the mesh dependence can be observed by this stress limitation method. However, the converged curve still differs about 10% from the results due to the axisymmetric element, mesh20A.
~
3
-
___
I_____ I~ ____ 4I __ _
~
I
I
I
I
I
I
P I ~ n e strain : h-4:80 A-,& ..., ___ !lIe -: _____ ~_
I
I
I I
I
I O~
__
~
__
2.2
L __ _L __ _L __ _L __ _L -_ _
2.6
~~
3.0 3.4 Dimensionless time tllo
3.8
Fig. 8-25 Improvement by stress limitation
8.8.3.3 Modification of Damage Evolution Equation
In the previous section, we have already elucidated that one of the crucial causes of damage localization is due to the stress sensitivity of the damage evolution equation. Therefore, the improvement in the stress sensitivity of the damage equation may furnish another essential method for the regularization of the mesh-dependence problem. As observed in Eqs.(8-332) and (8-342) the term (i - D) in the denominator is the immediate cause of the stress sensitivity. Thus, in order to avoid this stress singularity, we will employ the following modified form for the damage in Eq.(8-332) ddD =
t'
~ [ad(t)]pexp(q'D) q'
(8-348)
where A, p and q' are material constants employed in this section. Integration of Eq.(8-348) for a constant stress provides 1
D = -In[l - (1 - e q'
where
_ q'
t
)- ] tf
(8-349)
8.8 Effects of Localization Approach to Creep Fracture Damage tf
=
Aa~ 1 - e- q '
691
(S-350)
is the fracture time under a constant stress. When q' » 1, in particular, A and p will lead to the same constants as those in Eq.(S-332). The constant q' can be determined by comparing the results of the modified Eq.(S-34S) under constant stress with that of the original Kachanov-Rabotnov's Eq.(S-332). For the present calculation, q' = 4.5 gives good agreement with the original one. The stress sensitivity analysis similar to the previous section gives the following relationship:
U?(t) = :f 1 - exp( -q'D) oad(t*) q' exp( -q'D) ad(t*)
(S-351)
where a d( t) is the known stress history at a material point, while Oa d( t) is the small variation in the stress history. According to this equation, the damage variation remains finite even for D = 1.0. Under the same conditions as those of Fig. S-21, the amplification factor, oD/(oad(t)/ad(t)) , is only 66.2 for D = 0.99, which is considerably smaller than that of the original damage model, 7.S x 106 . This implies that the damage variation due to the stress disturbance can be greatly reduced. Fig. S-26 gives the comparison between the crack growth curves for the thick-walled tube of Fig. S-21 obtained by the plane strain elements (symbol) and those by the axisymmetric elements (dashed line). The localized damage zone does not appear in the plane strain element, similar to the case of the axisymmetric element, and these two results are in good agreement. Namely, these results show that the improvement to the stress sensitivity when employing a proper damage form in Eq.(S-34S) is a promising procedure to avoid damage localization. 3r-~~----------~r--r--------,
~.
..
Reduction of no. . (D., =0.70)
J I f
o
·0
1
Exponential model. ~ . (n
~
f
.;
~Plane strain
... h
I · mesh-30
~
I]
Axisymmetric
f
mesh-20A
.0 O~
1.5
__L -_ _ 2
. .
pAxisymmerric
AJ mesh-20A
olution .... ~
_ _~_ _~_ _-L__-L__--J
2.5 3 3.5 Dimen ionle& time
4
4.5
5
1110
Fig. 8-26 Improvement by exponential damage equation and reduction of
ncr
692
8 Theory of Visco-elasto-plastic Damage Mechanics
8.8.3.4 Reduction of Critical Value of Damage Eqs.(8-342) and (8-351) imply that the stress sensitivity of the damage in Eq.(8-332) increases rapidly as damage variable [2 approaches 1.0. Thus, another possibility for improving the stress sensitivity may be provided by the decrease in the critical value of damage [2cr' According to Eq.(8-342), the stress sensitivity factor , t5[2/(t5O'd(t)/O'd(t)) , can be reduced significantly if damage [2 is limited to be moderately smaller than 1.0. For example, if we select [2cr = 0.7 for the material of Fig. 8-21 , the value t5[2/(t5O'd(t)/O'd(t)) reduces to 52.4, and this value of the factor is in the same order as that of the exponential type damage equation. The results of analyses for the current problem obtained by the plane strain and the axisymmetric elements with [2cr = 0.7 are also entered in Fig. 8-26, by symbol 0 and by a dotted line, respectively. The plane strain and axisymmetric elements give identical predictions, and these mesh-independent predictions are quite close to the reference solution represented by a solid line, i.e., the prediction by the axisymmetric element combined with the original Kachanov- Rabotnov's [8-59, 8-10, 8-7] model in Eq.(8-332). Though the mesh-independent predictions by use of the exponential type damage equation are about 10% larger than the reference solution, this difference may be accounted for by the selection of the material constants and may not be essential.
8.9 Engineering Applications of Visco-elasto-plastic Damage Mechanics 8.9.1 F. E. Modeling of Thermal Visco-elasto-plastic Damage Behavior 8.9.1.1 Specification of Studies This section will present a specified numerical application of thermal viscoelasto-plastic damage behavior of structural members in hot-dip galvanization Thermal stresses, which are induced by non-uniform temperature distribution in structural members during galvanization, may cause cracking at strainconcentrated spots such as the edge of welded stiffeners and the surface of holes for bolts. The so-called zinc-embrittlement of steel due to surface contact with molten zinc, which is a kind of liquid-metal embrittlement exhibiting metallurgical deterioration of materials, is another cause of cracking. However, only mechanical aspects of the phenomena are discussed in the present study. The mechanical behavior of steel structural members in hot-dip galvanization is governed by the thermal visco-elasto-plastic constitutive equation considering damage, which has been developed in continuum damage mechanics
8.9 Engineering Applications of Visco-elasto-plastic Damage Mechanics
693
([8-6], [8-7], [8-8], [8-116]) . Most material parameters contained in the constitutive modeling are dependent on the temperature varying from room temperature to the melting t emperature of zinc (= 450°C). The resulting highly nonlinear and complicated governing equations can be solved exclusively by numerical methods such as the finite element method Zienkiewicz and Taylor [8-117] and Toi et al. [8-118] analyzed the thermal visco-elasto-plastic behavior of stiffened girder panels in hot-dip galvanization by plate and shell elements and discussed the mechanism of the occurrence of a large tensile plastic strain t hat may cause crack-damage initiation near t he edge of a welded stiffener. Toi and Lee [8-119] conducted axisymmetric finite element analysis of t he thermal viscoelastoplastic behavior of pylon members with respect to damage and pointed out the validity of the local approach to fracture-damage and the importance of the effect of initial conditions especially for residual stresses. The contents in t his sect ion are rearranged from article [8-32] to present some results of the preliminary study from previous studies [8-118] of twodimensional fini te element analysis of struct ural members in hot-dip galvanization based on continuum damage mechanics and this has been extended to three-dimensional analysis in order to predict the occurrence of cracks (damage) on the surface of the members due to thermal stress concentration and zinc-embrittlement in a more quantitative manner. The governing equation for the t hermal visco-elasto-plast ic damage behavior of structures in hot-dip galvanization is solved by the three-dimensional fini te element method in an incremental form based on the initial strain method ([8-117]) , in which the time and space variation in temperature is given by the theoretical product solutions [8-120, 8-121]. The material const ants concerning damage are determined by the comparison of t he bending test results of stiffened plat es in a bath of molten zinc ([8-122]) and the corresponding fini te element solut ions in order to take into account the effect of zinc-embrittlement. Numerical studies have been conducted for damage evolution under the influence of the welding of residual stresses and the possibility of the cracking of pylon members in hot-dip galvanization , when considering t he effect of residual stresses due to welding Ref. Iezawa , [8-123]. The present computational studies in this section rearranged from [8-32] have m ade clear the physical mechanism of cracks-occurrence from the point of view of mechanics and revealed that the residual stress of the yield stress level may cause cracking of pylon members during hot-dip galvanization. The presented numerical results have corresponded well with the actual phenomena especially with respect to t he location of cracks-occurrence. The results also show (a future work to discuss) the mesh-dependence of solutions in Murakami and Liu [8-34]' Skrzypek and G anczarski [8-116] and the metallurgical mechanism of zinc-embrittlement in order to elaborate the preliminary analysis of the structural behavior in hot-dip galvanization.
694
8 T heory of Visco-elasto-plastic Damage Mechanics
8.9.1.2 Filtration and Calibration of Formulations to be Used The formulations to be used in this study are filtrated from previous sections especially from subsections 8.3.2 and 8.3.4 for the calibration of numerical modeling as follows, The visco-plastic strain rate vector {i~J} based on creep plasticity isotropic hardening theory with damage evolution as given by the following equation is used in practical analysis
3 {S* } =_ p _t_ J_
{ iVP}
2
tJ
(8-352)
CJ eq
where
{ .v P} = / p = ~{.Vp}T 2 EtJ EtJ \
CJ eq
-
(1 - [2)(R (1 - [2)K
k)) N
(8-353) (8-354)
This is the extension of the visco-plastic constitutive theory presented in subsection 8.3.4, which was given by Chaboche and Rousselier [8-124] to the creep plasticity isotropic hardening model with damage evolution [8-125, 8116]. In these equations, p, {S*} and CJ eq are the rate of the accumulated equivalent plastic strain p, the deviatoric stress vector and von Mises equivalent stress, respectively. [2 is the usual isotropic damage variable and six paramet ers noted by K , N, k, Ql, Q2 , b are material constants defined in [8-32]. Macauley parenthesis is denoted by The evolution equation for isotropic damage is worked out in Eqs.(8112)rv(8-115) in subsection 8.3.4.1 and Eq.(3-74) in Chapter 3 by employing (3 = 0.5 as the following Eq. [8-6]
o.
. (y) S S P
[2 =
(8-355)
(3-74) In these equations, Y, E, v and CJ m as defined frequently are the damage elastic strain energy release rate, Young's modulus, Poisson's ratio (= 0.3) and the hydrostatic pressure (mean stress) respectively. Sand s are material constants employed herein as defined by Lemaitre and Chaboche [8-6] as shown in Chapter 4 Eqs.(4-18)rv(4-20) and applied in the previous section with Eq.(815). When the accumulated equivalent plastic strain exceeds the limit value E pd , the damage develops according to Eq.(8-355) , that is
8.9 Engineering Applications of Visco-elasto-plastic Da mage Mecha nics
when when
p < EPd} p ~ Epd
695
(8-356)
According to the strain equivalent principle (see Lemait re, [8-7]) , the relation between t he stress rat e vector {Crij } and the elastic strain rate vector {{iTj} can be rearranged by the following equat ion
{Cr ij } = (1 - D){ Cr;j} - J?{ O";j} = (1 - D) [Dfjkl]({ i kd - { i~n - {i~}) - J?{O";j}
(8-357)
=[D; ]{ifj} - J?{O";j} where {Crij}, {Eij} and { i~ } are the effective stress rate deal with {O"ij } = (;
h) ,
~j
the total strain rate and the thermal strain increment vector, respec-
t ively. [Dfjkl ] and [Dfjkl *] are the stress-strain property matrix of an isotropic elastic solid and the effect ive stress-strain property matrix of a damaged elastic solid, respectively in the form of four orders tensor. 8.9.1.3 Finite Element Modeling for Filtrated Formulations
By taking into account the evolution of the visco-plastic strain and the damage according to the above filt ration and calibration equations, the incremental stiffness equation in t he finite element analysis is given as follows [8-83], (8-358) where
f [Bo] T [D;][Bo]dV {~Fvp} = f [Bo] T [D; ]{~EVP}dV v {~FT } = f [Bo]T[D;]{~ET}dV v {~Fn} = f [Bo]T ~D{O"* }dV [K o] =
(8-359)
v
(8-360) (8-361)
(8-362) v The following notations are used here: t he incremental stiffness matrix in small deformation [Ko ], the nodal displacement increment vector {~u} t he external force increment vector {~F}, the apparent external force increment vector {~F v p} due to the elasto-visco-plastic strain increment vector {~EVP}( = {iVP}~t) , the apparent external force increment vector {~FT } due to
696
8 Theory of Visco-elasto-plastic Damage Mechanics
the thermal strain increment vector {~cT }( = {iT }~t), the apparent external force vector {~F!7} due to the damage increment ~n( = si~t) and the initial effective stress {o-*}, the strain-nodal displacement matrix in small deformation [Bo ]. In general, the t angent stiffness formulation is suitable for nonlinear finite element analysis with respect to computational stability and accuracy [8-117]. However , the initial strain method as shown in Eqs.(8-358)rv(8-362) is employed in the present analysis to avoid complicated formulation and programming for the temperature-dependent, materially nonlinear analysis. The central difference scheme, which is unconditionally stable, is used for time integration to increase the numerical stability and accuracy as in [8-118].
8.9.2 Applied Example of Four-point Bending Tests of Stiffened Plates 8.9.2.1 Analyzed Conditions In this section, the formulation described in the preceding section is applied to the analysis of the four-point bending t ests of stiffened plates conduct ed in a molten zinc bath as shown in Fig. 8-27. The tests were carried out by Iezawa [8-123] for ten specimens made of SM490 steel. Each specimen is subjected to the prescribed displacement rate of 0.5 mm/ min as shown in the figures. The cracks due to the strain concentration and the zinc-embrittlement were observed near the edge of the stiffener on the panel of six specimens, depending on the final displacements prescribed (see Fig. 8-30). The mesh subdivision with eight-node brick elements for a quarter of the entire structure is shown in Fig. 8-28. The four-point bending tests of stiffened plates in a moltenzinc bath will be numerically analyzed to identify the material parameters in the constitutive modeling considering the effect of zinc-embrittlement. The determined parameters will be used in the thermal visco-elasto-plastic damage analysis of actual pylon members subjected to hot-dip galvanization. The computation is continued until the prescribed displacement exceeds the critical value for the crack initiation obtained in the experiment. PI2
J. .
0.05 mm/min
PI2
·- - - - - ;1= 8 0 - -- ·'
f----------(.~ Fig. 8-27 Schematic view of four-point bending test in molten zinc
8.9 Engineering Applications of Visco-elasto-plastic Damage Mechanics
697
Fig. 8-28 Mesh subdivision of a stiffened plate for four-point bending test
Table 8-3 shows the material constants and parameters of the steel at the constant temperature of 450°C. Table 8-3 Material parameters of steel at 450° C Material constants Young's Moduus 178.4(GPa) Yied Stress 233.4(MPa) Ultimate Strength 450.8(MPa) Elongation 32(%) Material Parameters Viscoplaticity 181(MPa) K N 30 k 90(MPa) Isotropic hardening 650(MPa) Q1 140(MPa) Q2 37 b Damage S 0.2(MPa) 0.85 s
The corresponding uniaxial stress-strain curve is shown in Fig. 8-29 as "Ductile" . The threshold strain for damage initiation Epd is assumed to be 0.155 in this curve. It is known that the ultimate tensile strength, the fracture strength and the elongation are reduced by the effect of liquid-zinc embrittlement. In the study of [8-32], this effect was taken into account by controlling the threshold value of strain for damage initiation. The strain threshold Epd is assumed to be 10- 10 (nearly equal to zero) in the stress-strain curve identified as "Quasi-brittle" in Fig. 8-29. The effect of zinc-embrittlement is expressed
698
8 Theory of Visco-elasto-plastic Damage Mechanics
in a qualitatively reasonable manner. The "Quasi-brittle" curve is used in the following numerical studies.
I
I
I
I I
I
- - ---~- t ---r-----r----~
.!./~~:H:~~.....,. ,
,I, .1
, ,, ,
L-.,.-_ -,-_ _,-'
100
,
:
I"
I I --~----~-----~-~---~-I I I I
,
:
I
I
, ,,
I
, ,,
--~----~----I I I
I
,
I
r --- t -----~----~-----
i
:,
,
:I
,
:,
,
I _____ I ____ I _____ J_l ___ lI _____ IL ____ I ____ _ ~
~
~
~ :&~~= 1:0-101 i : ~E~I~:= 0. 15~1
O~--~~~--~~~~~~--~--~
o
0.05
0.1
0.15 0.2 0.25 Uniaxial strain Eu
0.3
0.35
Fig. 8-29 Stress-strain behavior for uniaxial tension at 450°C
8.9.2.2 Numerical Results and Comparison
Fig. 8-30 shows the comparison of the computed load-displacement curve with the experimental results. The experimental results plotted show the finalload and displacement for t en specimens. It can be seen that the calculated load- displacement curve corresponds well with the experimental results. This good correspondence shows the quantitative validity of the assumed "Quasibrittle" stress-strain curve considering the effect of zinc-embrittlement. The critical value of the damage variable [lcr has been determined as 0.45, based on a comparison with the earliest cracked specimen among ten specimens. The present finite element analysis covers the deformation process up to the occurrence of initial damage. Therefore, the element-size dependence of solutions is not so large as in the local approach including macro-crack propagation. Fig. 8-31 shows the computed damage distribution. The maximum damage value takes place near the edge of the stiffener on the panel, which perfectly coincides with the place of occurrence of macro-cracks in the experiment. The critical value of the damage variable in a molten-zinc bath determined above is used for the prediction of cracking on pylon members subjected to hot-dip galvanization in the next section.
8 .9 Engineering Applications of Visco-elasto-plastic Damage Mechanics
699
I ~r---~--~----~--~--~---.
14000
········ · 1··· · ···· · ·l·· · ····---f···· : ····~· · ···· ~····· · ··· .
12000 ········· ~·········· i ······
:
.
2
0
3
4
Uniaxial strain 6", ( x 10 ')
6
5
Fig. 8-30 Load-displacement curve and experimental results for four-point bending tests 0.00
0.45
Fig. 8-31 Distribution of damage on a stiffened plate for four-point bending t est
8.9.3 Applied Exa mple for Ana lysis of Pylon Members with a Bolt Hole 8.9.3.1 Mechanism and Numerical Model In this section, the cracking problem on a pylon member during hot-dip galvanization is analyzed. Hot-dip galvanization is t he most common process used to coat pylon members. As a result of this process, an adherent , protective coating of zinc alloy is deposited on the surface of iron and steel products. The thermal elasto-visco-plastic damage behavior of pylon members with a bolt hole during hot-dip galvanization were previously analyzed by Toi and Lee [8-11 9] using the two-dimensional axisymmetric finite element method. The stress- strain history with the damage evolution near the surface of a bolt hole was successfully simulated and it was shown that the initial condition such as
700
8 Theory of Visco-elasto-plastic Damage Mechanics
the existing damage and the residual stress due to welding may considerably influence the occurrence of cracks. In the study of [8-32]' the previously conducted axisymmetric analysis was extended to a more realistic prediction by using the three-dimensional finite element method and assuming the existence of welding residual stresses. Fig. 8-32 shows a schematic view of a L-shaped pylon member with a bolt hole subjected to hot-dip galvanization. The edge length, the thickness and the diameter of a bolt hole are respectively 350, 35 and 35 mm. The residual stress that was measured on actual pylon members is used to t ake into account the effect of initial conditions. Iezawa [8-123] measured the residual stress by the x-y orthogonal strain gauge at twenty points on the surface after assembling an L-shaped member by welding. The circled figures in Fig. 8-32 represent the positions for the measurement of residual stresses. Table.8-4 shows the measured values of residual stresses, which are interpolated linearly to obtain the values at Gaussian integration points needed in the analysis. The circular portion surrounding the bolt hole in Fig. 8-32 has been analyzed, as the actual cracking occurs in this portion during the galvanization process. Fig. 8-33 shows the mesh subdivision with eight-node brick elements.
Fig. 8-32 L-shaped steel pylon with a hole for bolts
0
O rB,x
-25.3 70.2
Table 8-4 Measured residual stresses (MPa) @ ® ®
CT r 8,y a ro ,x a rO , y : residual stress in
-14 .6 29.2
-7.3 -2.1
-24.5 51.3
@
@
-18.9 26 .3
-7.6 -23 .2
x , y direction respectively.
The temperature distribution is assumed to be axisymmetric near the bolt hole. The coupling of the solutions of two one-dimensional heat conduction equations in the radial and the thickness direction is used to determine the temperature distribution according to the theory of heat conduction for multidimensional problems giving so-called product solutions [8-120, 8-121]. The following specified Eqs.(8-363)rv(8-367) are used to calculate the temperature
8.9 Engineering Applications of Visco-elasto-plastic Damage Mechanics
701
Fig. 8-33 Mesh subdivision for a pylon member
distribution, assuming that the plate, as shown in Fig. 8-33, is heated from the upper, the lower and the hole surface at a temperature of 450°C. T(r, z , t) = (To - TI) x {1 -
21 (z, t) [1 -
G (r, t)
+H
(r, t)]}
+ Tl
(8-363)
where 1(z,t) =
L 00
n=l
G(r t) = { ,
sino x cos(20 z/B') x e(-4t
ah [1 - bhln
(!:b) ]+ bhTdTo [1 + ahln (2:) ]} a
ah + bh + abh2In(~)
(8-364)
(8-365)
(8-366)
(8-367) where Tl is the initial temperature of the analyzed model (50°C). To is the temperature of the molten zinc (450°C) and t is the time (h). rand z are the distance (m) from the center of the hole and the middle plane, respectively. a, band B' are the inner radius of the analyzed region, the outer radius and the plat e thickness, respectively. The material constants are h = 40 (kcal/m 2 h°C) for the heat conductivity and r;, = 0.04771 (m/h) for the heat diffusion rate. I n and Y n denote a Bessel function of the first kind and of the second kind,
702
8 Theory of Visco-elasto-plastic Damage Mechanics
respectively. On and am are the values, which satisfy the following equations. m = 15 and n = 5 are determined by the convergence tests.
B'h = 2on tanon
(8-368)
am em - bmcm = 0
(8-369)
a m = amJl(ama) + hJo(ama)
(8-370)
bm = amYl (ama) + hY(ama)
(8-371)
= a m Jl(amb) - hJo(amb)
(8-372)
em = amYl(amb)-hYo(amb)
(8-373)
Cm
The temperature thus obtained at each integration point in each element at each time step is inputted in the finite element program for the incremental thermal visco-elasto-plastic damage analysis. 8.9.3.2 Numerical Analysis and Results Discussion
Fig. 8-34 shows the time history of temperature at the reference points shown in Fig. 8-33. This non-uniform temperature distribution causes the strain concentration and the cracking on the surface of the bolt hole. The temperature gradient at the time to, tmax and tmin shown in Fig. 8-34 causes the mechanical behavior of the hot-spot through compression, unloading and finally t ension, as described in [8-119]. Fig. 8-35 is one of the results in [8-119] showing the stress- strain relation at the point A in Fig. 8-33. In this analysis, the tensile residual stress and the compressive residual stress of the magnitude of the yield stress were assumed on both surfaces and on the middle surface respectively with the linear interpolation in the thickness direction. The mechanism of the occurrence of cracks is as follows. The part to be cracked on the surface of the member is subjected to compression at first due to the restriction of thermal expansion by the slowly warmed surrounding part. The unloading takes place next by thermal expansion of the surrounding part and tensile deformation and yielding may occur, depending on the initial conditions. The resulting tensile plastic strain may cause damage that can evolve to form a macro crack. Table. 8-5 shows the material constants and parameters in the constitutive equations given as functions of temperature, which represent the temperature dependence of the material response. Two levels of residual stresses have been assumed in the present three dimensional analysis. The actually measured values are used in the first case and those multiplied by the factor 2.5 are used in the second case where the
8.9 Engineering Applications of Visco-elasto-plastic Da mage Mecha nics
703
250 ,...---,-----,---,....---,---, I~.
200
-s-al poi"! A
-m·· at point B - • . Difference
"'~
c: .~ t;
150
100
200
300
400
500
Tempelture ('C)
Fig. 8-34 T ime history of temperature in a pylon member 400.0 .-----~-----r----~----r----.
~ 300.0
~ _~ :g'"
200.0
~ ~
100.0
---
E :::l
.g
0.0
U
' rtt.I." ------T----------------------------I
I I
- I OO.O~--~----~----~----~--~
0.5
0.0
-0.5
- 1.0
-1.5
-2.0
Uniaxial strain I:a (x 10 ') Fig . 8-35 Stress-strain beh avior in a pylon m ember (axisymmetric analysis) Table 8-5 Material const a nt s and parameters of steel as functions of t emperature
TeC) Mat erial Const ants Mat erial P aram et ers
E = - 1.072 x 10 I X T2 - 20.255 x T + 209194 = (- 2.925 X 10- 6 x T2 + 2.307 X 10- 3 x T + 1.083) K = 295.07 - 0.254 x T N = 14.302 + 0.035 x T k = 246 .977 - 0.349 x T Ql = 549 .379 - 0.236 x T Q2 = 98 .139 - 0.093 x T b = 26 .535 + 0.023 x T s = 0.902 - 1.163 x 10- 4 x T
ex
X
10- 5
704
8 Theory of Visco-elasto-plastic Damage Mechanics
maximum equivalent residual stress is almost equal to the yield stress of the material. The latter condition was assumed as the worst case that can actually occur as the residual stress can reach the yield stress level depending upon the welding condition. In the first case, the member has behaved elastically and no damage has occurred. In the second case, damage has taken place as shown in Fig. 8-36. The maximum damage is observed at the actually cracked position near a line crossing the hole and the plate surface, which coincides with the position where the cracking can occur on actual pylon members.
0.00
0.45
Fig. 8-36 Distribution of damage on a pylon member
8.9.4 Two Dimensional Dynamic Finite Element Analysis for Visco-elasto-plastic Damage in Longtan Concrete Gravity Dam Project 8.9.4.1 Project Description of Longtan Concrete Gravity Dam System Hydraulic engineering is a capital engineering project in many countries and a high dam structure is an important aspect of hydraulic engineering. Sometimes hydraulic engineering must be carried out in earthquake zones. So, it is very important to analyze possible dynamic damage problems to big dams in earthquakes. Longtan hydroelectric station is built at the upstream flow of Red Water River in Guangxi Province China. The rolled concrete gravity dam was
8.9 Engineering Applications of Visco-elasto-plastic Damage Mechanics
705
adopted in this hydroelectric station. The engineering order of the hydroelectric station is first class, and the central buildings of the hydroelectric station are first order buildings. The designed normal stored water lever in the first constructional period is 375 m, the lever of constructional foundation from 19 m, the high from the foundation face to the top of the dam is about 382 m. The additional high plane in further constructional period is that: the designed normal stored water lever will reach to 400 m ; the deigned high of the dam will reach to 406.5 m. The designed graphic draw of engineering effective is shown in Fig. 8-37.
Fig. 8-37 Designed graphic draw of engineering effective of Longtan hydroelectric station a nd d am system
8.9.4.2 Topography and Geological Materials of Dam System
The ratio of width and height of the river valley at the dam address is about 3.5. The form of river valley is a "V" model with more broader. The river direction is partial to an east 30° E toward the south at the dam address, and then the direction changes partial to east toward the south 80°. The river surface lever in the low water period is about 219 m, the width of river water surface is about 100 m. The effective water depth in the river is about 13rvI9.5m. The thickness of sand rock egg and gravel layer on the river bed mostly is Orv 6m, but at some local place it reaches 17m. The high lever on the surface of rock foundation is generally expected as 200m, whereas, at the lowest point on them as 187 m. Both sides have uncovered reef beaches, width of which on left is 100 m , on right is 40rv70 m. Rock materials of dam foundation are consists of sandstone with clipped mire plank rock. From explorations, the fractured layers with slow inclined angle are not discovered. The joints with slow inclined angle may not develop
706
8 Theory of Visco-elasto-plastic Damage Mechanics
relatively, which means there is no possibility to slip on deep layers. Design parameters of shear strength of the constructional surface rock of the dam foundation on the river bed are taken as <.p' = 1.1, c' = 1.2 MPa. There are more mire plank rocks in two banks of the rock foundation located at incised place with more fracture layers, on which the values of <.p' and c' are a little be lower. The basic earthquake intensity of dam site zone is 7, while the design earthquake intensity of dam site zone is considered as 8. The analyzed cross section of Longtan rolled concrete gravity dam body with the specified mat erial partitions and geometrical parameters is shown in Figs. 8-38 and 8-39, which corresponds to the typical overflow section of the dam shown in sketch.8-38. The material parameters of mechanical property are list in Table.8-6. In this table, Young's modulus is given by the static Young's modulus, whereas, the necessary dynamic Young's modulus should be considered as 1.3 times the static one. The bulk weight of water is taken as 10 kN/m 3 . According to the designed code [8-126], the dynamic strength of concrete should be also improved by 30% from the static strength. Table 8-6 Material parameters of Longtan rolled concrete gravity dam body and rock foundation Cohesive st re ngth Friction angle Young's modulus Poisson 's D e ns ity c (M Pa) 1>( 0) E (G Pa) ra t io v p(kg/m 3 ) Rock foundat ion 16.26 50.57 16.0 0. 30 2500 Normal concrete CC 8 .93 53.65 2l.0 0.25 2450 7. 54 53.65 20.0 0.167 2400 Rolled concrete RCCl 5 .49 52. 07 20.0 0.167 2400 Rolled con crete RCCII Rolled concrete RC C IIl 4.90 5 l.55 20.0 0.167 2400 Mate rial parameter s
8.9.4.3 Numerical Model of Earthquake of Dam System The analyzed model of the dam body and foundation system is considered in the plane strain state with a two dimensional mesh. In order to reduce effect of the rock foundation boundary on response of the dam system, it is necessary to consider enlarging analyzed zone of the rock foundation with energy absorption boundary elements. The analyzed ground region of the rock foundation should be extended along both upstream and downstream sides by about 2 times the height of the dam, which is taken as 200 m , as well as set up the semi-infinite elements around rock foundation of the dam system to extirpate energy reflective from boundary as shown in Fig. 8-40. The dam and rock foundation are discretized with eight node isoparametric finite elements. A few triangular elements degenerated from eight node isoparametric elements are used as transition mesh. The two dimensional finite element mesh of the specified cross section of Longtan concrete gravity dam and rock foundation is modeled in Fig. 8-40. In this mesh, the total number of elements is 469, and the total number of nodes is 1502.
8.9 Engineering Applications of Visco-elasto-plastic Damage Mechanics
707
Fig. 8-38 Sketch of typical overflow section of dam 13.65
-l
18 5.0
1T!905
v 77.5
v O.O
CC Fig. 8-39 The analyzed cross section of Longtan rolled concrete gravity dam
The dynamic damage problem of Longtan concrete gravity dams is numerically analyzed in time domain based on the theoretical model of the generalized visco-elesto-plastic damage mechanics developed in subsection 8.5. The earthquake response of the concrete gravity dams is affected by dam-water interaction and dam-foundation interaction. Interaction effects between the dam system and the reserved water are carried out by the inertial actions of added incompressible water mass. The interaction between dam and foundation is automatically achieved by the system continuity.
708
8 Theory of Visco-elasto-plastic Damage Mechanics
I
I
Fig. 8-40 Finite element mesh of the analyzed domain for Longtan concrete gravity dam
In the two dimensional analysis, the EI Centro earthquake records are adopted as the seismic load, the horizontal earthquake acceleration and the vertical earthquake acceleration have been applied to system at the same time. The duration time of earthquake records is chosen as 20 seconds. Earthquake records in the two directions are shown in Fig. 8-41. It is assumed that there exists an initial damage state n = 0.09 in the rock foundation and a zero initial damage in the dam body. According to the description discussed in subsection 8.5.3.1 , the damping ratios of the dam body and the rock foundation are adopted as 0.05 for Rayleigh damping model of the damaged material.
..~
'" 400 ~<.> 300 ';;'200 .g 100
]
E<.>
150 ';;'100 o .~ 50
0
-Hu 0
§ -100
'"g -200
~
-50
'8- 100 ';3 -300 p .~ -4OO +-~~-~~~~-~~~ i5-150 4--~~-~~~-~~-~ '? 0 5 10 15 20 25 30 35 40 45 ;>. 0 5 10 J 5 20 25 30 35 40 45
><
li.lne ( )
Tune () (a)
(b)
Fig. 8-41 (a) Horizontal earthquake acceleration record (b) Vertical earthquake acceleration record
8.9.4.4 Visco-elasto-plastic Damage Analysis for Eathquike of Longtan Gravity Dam Fig. 8-42 presents a comparison of the damage strain energy release rate obtained by damage growth model > 0 and without growth model = 0 in a
n
n
8 .9 Engineering Applications of Visco-elasto-plastic Damage Mechanics
709
specified damaged zone. The plot in Fig. 8-42 shows that the result of damage growth model is obviously greater than that of the model without damage growth. It shows that more strain energies are released due to the increase of damage. Therefore , the release rate of damage strain energy can be suppressed by the method of damage stabilization during damage evolution in the rock foundation. This be likely to be achieved by adding some absorption devices in the high damage strain energy release zone, where the development of damage is more sensitive, in order to reduce the damage dissipate energy. The curves in Fig. 8-43 present a comparison between the effective and the Cauchy MohrCoulomb equivalence stresses in damaged zone during damage evolution in the rock foundation. Usually the peak quantity of Mohr-Coulomb equivalence stress can be considered as an index of material local failure possibility. The peak value of Mohr-Coulomb equivalence stress obtained by effective stress is significantly higher than that obtained by Cauchy stress at the same point and the same time. Thus, control of the peak value of equivalence failure stress may provide a way to reduce damage effects in structures. 1800 ~~
- - LbO
~ 1500
------. n =0
!!l
.,
l::! 1200
~ 900
~
§.,
600
<=
300
...<=
.~
US
0 3.0
3.5
4.0
4.5
5.0
5.5
6.0
Time (s)
Fig. 8-42 Damage strain energy release rate in damaged zone during damage evolution in the rock foundation 12000 - . - - - - - - - - - - - - - - - - , - - - Effective stress N ';;' 10000 ------- Cauchy stress P-
~ 8000
e
v;
6000
~
4000
8
-a>-
·5 2000
S"
o -2000 +--.----r-,-,..==-,--,-,--.--,--j 5 .0 4.0 4 .2 4.4 4.6 4.8 Ti me (s)
Fig. 8-43 Effective and Cauchy Mohr-Coulomb equivalence stress in damaged zone during damage evolution in the rock foundation
710
8 Theory of Visco-elasto-plastic Damage Mechanics
The damage distribution plotted by contours in the dam and rock foundation after duration of the earthquake is shown in Fig. 8-44. It can be seen that the damage at the dam heel is the most serious, and the damage zone expands gradually from local damage point to the inside of dam body and rock foundation. The maximum damage value at the dam heel reaches 0.4, whereas, somewhat damage takes place at the dam toe too.
150 100
50 0 1---....",..,
- 50
f.!",, :: 0.4
- 100
- 150 -150
-50
50
150
250
350
(m)
Fig. 8-44 Damage contours in the dam and rock foundation due to earthquake
Fig. 8-45 shows contours of major net principal stress in the dam and rock foundation at t = 4.46 s during the earthquake. It can be seen that a stress concentration appears at the upstream side of the dam, where the damage contours show a very obvious response. So, it impresses a fact that the stress concentration appears where the localized damage or failure take place too.
150 100
50
o 1--.....,~...,..ofI.~~J'J - 50 - 100
-150 - 150
- 50
50
150
250
350
(m)
Fig. 8-45 Contours of major net principal stress in the dam and rock foundation at t = 4.46s
8.9 Engineering Applications of Visco-elasto-plastic Damage Mechanics
711
The permanent horizontal displacement (deformation) contours of Longtan concrete gravity dam system are plotted as shown in Fig. 8-46(a), and the vertical displacement contours of the dam system are plotted as shown in Fig. 8-46(b). Results of analysis show that the horizontal displacements due to the earthquick increase with increasing of altitude in the dam body, and the horizontal displacements at equal altitudes points in the dam body are almost same. Specially, near the crest of dam, the horizontal displacement contours appear as a set of pure horizontal lines nearly (as shown in Fig. 846(a)). The maximum horizontal displacement at the crest of the dam reaches 8.65 cm. The vertical displacements reduce gradually from upstream face of the dam body to downstream face. It is evident that vertical displacements of upstream side in the dam body are greater than that of downstream side (as shown in Fig. 8-46(b)). The maximum vertical displacement at the upstream side of the dam crest is 3.18 cm. 150 100 50
50
o r-----:~~:::JI~--.;;;;::=_i - 50 - 100 - 150 -200 l...-..--.,..-.,..-....-...,.-...,.-...,.--,L--,--,--J -200 - 100 0 100 200 300 (m)
(a)
O h~--r--II
- 100
0
(m)
100
200
300
(b)
Fig. 8-46 (a) Horizontal displacement contours/cm; (b) Vertical displacement contours /crn Fig. 8-47(a) and (b) show a comparison of histories of horizontal and vertical displacements at the dam crest between the visco-elasto-plastic damage response and the classical linear dynamic response respectively under combined static and earthquake loads due to both components of the ground motion. In Fig. 8-47, the solid line is the linear elastic response of the concrete dam, whereas the dashed line is the response of the dam obtained by the visco-elasto-plastic dynamic damage model. As expected, the major part of displacement in the downstream direction appears positive due to irreversible nature of visco-plastic deformation. It can be shown that the maximum residual horizontal displacement and vertical displacement at crest of the dam after duration of the earthquake reach 8.65 cm and 3.18 cm respectively obtained by the visco-elasto-plastic dynamic damage model. However, assumin the concrete is linear elastic model, there is no residual deformation appearing at crest of the dam after duration of earthquake. Therefore, damage induced stiffness degradation and visco-
712
E
8 Theory of Visco-elasto-plastic Damage Mechanics 0.4
:: 0.3
~
iJ~ ~ ';;j
0.15
'--__---''--_....:....-___---' :§:
0.2 ' . 0. 1 0.0
,
'.
.. "'
~
- - - Nonlinear Dymunic Darnngc Response.
0 12
- - Linear Dynamic Rcsponse
. :'~ ~
\
::~~}~io."'~ :..),:::::;:~;.: . .:,~,}:'."~.\ ..", ;.: •,
c: .§ ·0.1 o :r: -0.2 +---~~~~-~--~o 5 10 15 20 TIme (s)
(a)
o
5
10
15
20
TIme (s)
(b)
Fig. 8-47 (a) Horizontal displacement history curve at crest of Longtan Dam; (b) Vertical displacement history curve at crest of Longtan Dam
elasto-plastic deformation character in materials may lead the dam response magnified. At a typical time, the horizontal stress contours of Longtan concrete gravity dam are plotted as shown in Fig. 8-48(a) , and the vertical stress contours of the dam are plotted in Fig. 8-48(b). Fig. 8-48 shows that under the earthquake loading, the stresses increase gradually from the inside of the dam body to the upstream face and the downstream face of the dam. Both horizontal stresses and vertical stresses at the dam heel and the dam toe are very high. A stress concentration appears at the dam heel and the dam toe. The vertical stress concentration also appears on discount face of the upstream side of the dam. The character stresses in the dam system are discribed below: the maximum horizontal stress at the dam heel is about 2.231 MPa, the maximum vertical stress at the dam heel is about 4.327 MPa, the maximum horizontal stress at the dam toe is about - 1. 985 MPa, the maximum vertical stress at the dam heel is about -3.625 MPa, and the maximum vertical stress on the discount face of upstream side of dam body is about 2.941 MPa.
Fig. 8-48 (a) The horizontal stress contours /M P a ; (b) The vertical stress contours / MPa
8.9 Engineering Applications of Visco-elasto-plastic Damage Mechanics
713
Fig. 8-49(a) shows the history of horizontal stress of node 2 in element 373, and Fig. 8-49(b) shows the history of vertical stress of node 2 in element 373. Because the stress concentration at the dam heel is most serious in the dam body, it is very important to study the history of stress at this zone. It can be shown from Fig. 8-49 that when t = 16.88 s the maximum vertical tensile stress reaches -3 .223 MPa, and when t = 16.90 s the maximum horizontal tensile stress reaches - 2.214 MPa.
'(?
16
l 6
~ 12 '" 8
~
~
°e ~
'" 4
~
4
~
·5::>
0
-4
10 8 6
0
10
5
15
0
2 0 -2
-4
0
5
10
Time (5)
Time (5)
(a)
(b)
15
20
Fig. 8-49 (a) History of vertical stress at node 2 in element 373; (b) History of horizontal stress at node 2 in element 373 The damage contours in the dam body and the rock foundation after the second actions of the earthquake (aftershock) is illustrated in Fig. 8-50. Fig. 8-50 shows that the sequential damage state at the dam heel, the dam toe and on the discount face of the upstream side of the dam is obviously high, and the damage zone expands gradually from the local damage area to the inside of dam body and rock foundation. The sequential maximum damage value at the dam heel and the dam toe reaches 0.629 and 0.583 respectively. The result of stress analysis shows that a very great tension stress appears near
150 100 50 0
n =0.583
Q=0 .62
-50 - 100 -150 - 150
- 50
50
150
250
350
(m)
Fig. 8-50 Damage contours in dam body and rock foundation
714
8 Theory of Visco-elasto-plastic Damage Mechanics
the dam heel and the very great shear stress appears near the dam toe, where both stress concentrations appear. Another stress concentration appears on the discount face of the upstream side of the dam too, because of the shape change of the dam body. Furthermore, the damage values around these three sites are very great, which indicates that where stress concentration appears tends to be damaged or fail. Fig. 8-51 shows the history of damage value at node 2 in element 373 where the damage state is most serious. It can be seen that at the early stage of damage evolution the rate of damage evolution speed is very high, because the earthquake intensity is very strong. The curve forms an exponential relationship with respect to time. Consequently, at the later stage of the damage evolution, the rate of damage speed reduces gradually, because the earthquake intensity reduces gradually too , even when the damage growth rate reduces to zero. But the accumulated damage value has already reached the maximum state of 0.629 due to the irreversible nature of damage. 1. 0 08 C;
<> ::l "? >
0.6
~ 0.4 ~
a
I
I'
~
0.2 0.0 ---~~=----.---.--....---..-----, o 3 6 9 12 15 18 21 T ime t (s)
Fig. 8-51 The damage evolution curve
8.9.4.5 Safety Assessment of Longtan Gravity Dam under Earthquake After duration of the earthquake, the maximum residual horizontal displacement at the crest of the dam is 8.65 cm. Because the hight of concrete gravity dam is 190.5 m, this residual deformation (0.05 %) of dam body is not enough to cause instability of the dam structure and loss of the reservoir. So it is still in the safety range of deformation of the dam body. The result of stress analysis shows that stress concentration appears at the dam heel and dam toe, but the maximum stress is still on up leg of stressstrain curve of concrete. In the duration of the earthquake, when t = 16.88s, the maximum vertical t ensile stress at a local area in the dam heel reaches -3.223 MPa, and when t = 16.90s, the maximum horizontal t ensile stress at a
References
715
local area in the dam heel reaches - 2.214 MPa. Since these two tensile stress values may exceed the ultimate dynamic tensile strength of concrete. So some cracking may occur at the dam heel. The damage of the concrete behaves in the form of limited cracking, the situation of which is illustrated by the moderate damage state in the dam. It can be shown from results that the damage value at the dam heel and the dam toe is more significant, and damage values of these two sites reach 0.4 due to the first actions of the earthquake (initial shock), and reach 0.629 and 0.583 after sequential actions of the earthquake (second shock) respectively. The result of dynamic damage analysis shows that the damage of these two values in Longtan gravity dam heel and dam toe is considerable higher, but the zone with high damage values is still very small relative to the dam body. So some cracks may appear and exit in somewhat zone of the dam structure, cracking not extensive enough zone to cause instability of the dam structure and loss the reservoir. So, after duration of the violent earthquake, the Longtan rolled concrete gravity dam may come in some damage state, but it is still possible to retain the water stored in the reservoir and the stability of the dam structure. It should be pointed out, however, all local damages in the dam and foundation after the earthquake should be seriously taken into concerning for reinforcing them in order to protect another seismic actions.
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[8-50] Qiu Z.H., Zhang W .H., Ren T.H ., Safety analysis of elasto-visco-plastic dynamic damage in concrete gravity dam under earthquake load. In: Proceedings on Progress in Safety Science and Technology: Part B. Science Press Beijing/New York, 4, 2077-2084 (2004) . [8-51] Zhang W .H. , Chen Y .M.,Jin Y. , A study of dynamic responses of incorporating damage materials and structure. Struct. Eng. Mech., 12(2), 139-156 (2003). [8-52] Lubliner J. , Platicity Theory. Macmillan Publisher , New York (1990) . [8-53] Callen H.B ., Thermodynamics. John Wiley, New York (1960). [8-54] Prigogine 1. , Thermodynamics ofIrreversible Processes. Interscience Publication, John Wiley & Sons Inc., New York (1967). [8-55] Fung Y.C ., Foundations of Solid Mechanics. Prentice Hall, Englewood Cliffs, New J ersey (1965). [8-56] Ferry J .D ., Visco-Elastic Properties of Polymers . John Wiley & Sons Inc ., New York (1980). [8-57] Meirovitch L. , Analytical Methods in Vibrations. Macmillan Publisher, New York (1967) . [8-58] Pipkin A.C. , Lectures on Visco-Elasticity Theory (2 nd Ed.) . Springer , New York (1986). [8-59] Kachanov L.M ., Introduction to Continuum Damage Mechanics . Martinus Nijhoff Publishers, Dordrecht , Boston (1986). [8-60] Chaboche J.L., Description Thermodynamique et phe Nomonologique de la Viscoplasticite Cyclique Avec Endommagement . Ph .D . Thesis, Es-Science, Paris (1978). [8-61] Cordebois J .P. , Sidoroff F. , Endommagement anisotropic elastic plastic. J. Mech. Theory Appl. , 1, 45-60, (1982) . [8-62] Saa nouni K ., Hatira F .B. , Forster C ., On the anelastic flow with da mage. Int . J. Dam. Mech. , 3(2),140-169 (1994). [8-63] Saanouni K , Chaboche J .L., Lesne P.M ., On the creep crack prediction by a non local da mage formu lation . Eur. J. Mech. A: Solids, 8(6), 437-437(1989). [8-64] Chow C .L., Wang J ., A finite element analysis of continuum damage mechanics for ductile fracture . Int . J. Fract., 38(2) , 83-102 (1988) . [8-65] Walker KP., A uniformly valid asymptotic integration algorithm for unified viscoplastic constitutive models. In: Nakazawa S. , et at. (eds.) Advances in Inelastic Analysis. ASME PED , 28 , 13-27 (1987). [8-66] Freed A .D ., Walker K .P ., Exponential integration algorithms applied to viscoplasticity. In: Proceedings of the 3rd International Conference on Computational Plasticity, NASA, Barcelona (1992) . [8-67] Chulya A. , Walker KP., A new uniformly valid asymptotic integration algorithm for elasto-plastic creep and unified visco plastic theories including continuum damage. Int . J . Numer. Methods Eng., 32(2), 385-418 (1991) . [8-68] Nesnas K , Sur des Methodes Numeriques de Calcul de Structures Sous Chargements Cycliques. Ph.D . Thesis, University of Technology of Compiegne, in French (1998) . [8-69] Chrzanowski M., The description of metallic creep in the light of da mage hypothesis and strain hardening. Ph.D. Thesis, Politechnika Krakowska, Krakow (1973). [8-70] Leckie F .A., Ponter A .R.S ., On the state variable description of creeping materials. Ing. Arch. , 43(2-3) , 158-167 (1974) .
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[8-71] Leckie F.A ., Hayhurst D .R. , Constitutive equations for creep rupture. Acta Metall. , 25(10) , 1059-1070 (1977). [8-72] Goel R.P., On the creep rupture of a tube and a sphere. ASME Trans. J . Appl. Mech ., 43, 625-629 (1975) . [8-73] Ayhurst D.R., Trampczynski W.A., Leckie F.A., Creep rupture under nonproportional loading. Acta Metall. , 28 , 1171-1183 (1980). [8-74] Monkman F .C., Grant N.J. , An empirical relationship between rupture life and minimum creep rate in creep-rupture tests. Proc. ASTM, 56, 593-620 (1956). [8-75] Edward G.H ., Ashby M.F ., Intergranular fr acture during power-law creep . Acta Metall., 27(9), 1505-1 518 (1979). [8-76] Evans H.E., Mechanisms of Creep Rupture. Elsevier Applied Science Publishers, London/New York (1984) . [8-77] Riedel H ., Fracture at High Temperatures. Springer, Berlin, Tokyo (1987). [8-78] Betten J ., Interpolation methods for tensor functions. In: Avula X.J .R., Kalman R.E. , Liapis A.I. , et al. (eds.) Mathematical Modeling in Science and Technology. Pergamon Press, New York, pp.52-57 (1984) . [8-79] Betten J. , Generalization of nonlinear material laws found in experiments to multi-axial states of stress. Eur. J. Mech . A: Solids, 8(5), 325-339 (1989). [8-80] Zhou Z.B ., Principle of the Minimum Dissipative Energy and Its Application. Science Press, Beijing, in Chinese (2001). [8-81] Wang R., Development of Plastic Mechanics. China Railway Press, Beijing, in Chinese (1988) . [8-82] Zhou Z.B ., Lu C .F., A new strength criterion of plan concrete under triaxial stresses conditions. Acta Mech . Sin., 20(3) , 272-280, in Chinese (1999). [8-83] Owen D.R. , Hinton E., Finite Elements in Plasticity: Theory and Practice. Pineridge Press, Swansea, UK (1980) . [8-84] Frantziskonis G. , Desai C .S., Constitutive model with strain softening. Int. J . Solids Struct., 23(6) , 733-50 (1987) . [8-85] Zhang W .H., Numerical Analysis of Continuum Damage Mechanics . Ph.D. Thesis, University of New South Wales, Australia (1992). [8-86] Kawamoto T ., Ichikawa Y ., Kyoya T ., Deformation and fracturing behavior of discontinuous rock mass and damage mechanics theory. Int. J . Numer. Anal. Methods Geomech. , 12(2) , 1-30 (1988). [8-87] Chien W .Z., Variational Methods and Finite Elements . Science Press, Beijing, in Chinese (1980) . [8-88] Chien W.Z. , Generalized Variational Principles. Knowledge Press, Beijing, in Chinese (1985). [8-89] Gurtin M.E. , Variational principles for linear elasto-dynamics. Arch. Ration. Mech . Anal., 16(1) ,34-50 (1964). [8-90] Luo E., On the variational principles for linear theory of dynamic viscoelasticity. Arch. Ration. Mech. Anal., 22(4), 484-489, in Chinese (1990) . [8-91] Cheng C.J ., Zhang N.H., Variational principles on static-dynamic analysis of viscoelastic thin plates with applications. Int . J. Solids Struct. , 35(33), 44914505 (1998) . [8-92] Liang M.F. , Zhang a.M ., The semi-inverse method to derive variational principles in elasticity. J. Harbin Shipbuilding Eng. Inst. , 6(3) , 86-95 , in Chinese (1985) . [8-93] Cowin S.C., Nunziato L.W. , Linear elastic materials with voids. J Elast ., 13(2) , 125-147 (1983) .
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9
Dynamic Damage Problems of Damaged Materials
9.1 Introduction When a structural component is subjected to impact or dynamic loading, its response can cause an elevation in the stress level especially in a damaged zone or in the region surrounding cracks or defects. In particular, the microstructure of the material within the damaged zone is significantly changed compared to its undamaged state, due to the activation and growth of the damage [9-1 , 9-2]. The dynamic response of a damaged structural component is considerably different to the corresponding undamaged one due to the change in the micro-structure. For example, the frequency decreases and both the damping ratio and the amplitude increase. During damage evolution, the macroscopic properties of the material change too [9-3, 9-4]. In most cases, the deviation from the elastic response derives from the nucleation of new micro-cracks and the growth of existing micro-cracks. So it can be said that the non-linear behaviour of such materials arises as a consequence of the irreversible changes in the micro-structure, which is what happens in a damage process [9-5, 9-6]. It is of paramount importance in civil engineering field to be able to predict the effects of these damages on the frequency and dynamic characteristics of structures especially the ones subjected to long-term dynamic loading. The dynamic response of a damaged structural component and the dynamic behavior of damaged materials are dealt with in this study within a continuum approach using the concept of damage mechanics that will be discussed in this chapter. Hence, when analysing damage-mechanics problems, not only the damage initiation, growth and failure of a structure need to be taken into consideration, but a number of other mechanical properties of the material also need to be looked at [9-7, 9-8]. These properties may include elastic modulus, ultimate strength, yield stress, fatigue limit, creep rate, damping ratio and heat conductivity. The effects on these properties may be even more significant in cases of anisotropic damage [9-9, 9-10].
W. Zhang et al., Continuum Damage Mechanics and Numerical Applications © Zhejiang University Press, Hangzhou and Springer-Verlag Berlin Heidelberg 2010
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9 Dynamic Damage Problems of Damaged Materials
From the numerical examples presented in this chapter, it was found that the dynamic loading applied to a damaged structure leads to significant growth and propagation of the damage, to a reduction of the natural frequencies of the system and to a state of resonance due to damage growth. In studying the properties of the damaged mat erials, it was found that the damping ratio increased significantly, whereas the equivalent viscous damping and critical damping decreased, owing to damage growth. In the present study, Audoin and Baste [9-11] developed a specific ult rasonic device by evaluat ion of stiffness t ensor changes due to anisotropic damage in a ceramic matrix composite in order to identify damage in a material. Pande and Biswas [9-12] developed an analytical model for detecting and locating damage in structures using changes in the flexibility matrix. Gamby et al. [9-21] presented a model to predict the non-uniform development of damage induced by a kinetic wave in composite laminates.
9.2 Fundamentals of Dynamic Damage Mechanics 9.2.1 Basic Equations of Dynamic Evolutional System The mathematical description involves the following equations, which can be represented in the form of incremental vectors and matrixes for isotropic damage cases as (1) Dynamical equilibrium equations
[d]{dO"}
+ {dF} = p{du}
(9-1)
(2) Geometrical equations (Strain-displacement relations) {de}
= [d]{du}
(9-2)
(3) Constitutive equations (Stress-strain relations) {de}
= {dee } + {de P } + {d'"{ }
(9-3)
= [D*]{ dee }
(9-4)
{dO"}
{de P }
= )..P
d~~}
F({O"* } , {e P }) )..P { __ >
~
(9-5)
0
(9-6)
00 for plastic loading or nuture load exchanging (when F = 0) for elastic loading or any type unloading (when F < 0) (9-7)
9.2 Fundamentals of Dynamic Damage Mechanics
725
(4) Kinematical evolution equations of internal state (such as damage development equations, et al.)
f ( } = h({a} , D)
(9-8)
D =f ({a},D)
(9-9)
(5) Boundary, initial and critical conditions (Solution determined conditions) (9-10)
{du} = {du} (on Su)
(9-11)
{u} lt=to = {uo} , {u} lt=to = {uo}
(9-12) (9-13)
D lt=to = 0 /1J *
=~
min
2 {u(t)} EU
{11( {du(t)} , {dX(t)}, t)M}
(9-14) (9-15)
tE[t,t+M]
In the above equations {a} is the stress vector {a x, a y, a z , T xy, T yz, T zx }T ; {c:} is the total strain vector {c:x, C: y, c: z , "Ixy , "Iyz, "Izx }T ; {u} is the displacement vector {u, v, w} T; D is the isotropic damage variable; {c: e } is the elastic strain vector; {c: P } is the plastic strain vector; {"Ie } is an internal nonlinear state vector (for example the creep strain vector, accumulative hardening vector , and so on) ; [D* ] is the effective constitutive property matrix of damaged materials; F is the yield function of the damaged material; G is the plastic potential function of the damaged material; )...P is the proportional plastic flow factor; {F} is the body force vector; {Q} is the boundary surface force vector; h is the internal evolution tensor function; f is the damage develop function; Dc is the critical value of damage (0 :::; Dc < 1); V is the space domain of the body; Sp is the surface domain of boundary force; Su is the surface domain of boundary displacement. The matrix [a] in Eq.(9-1) is the partial differential operator matrix. If only the small deformations of the solid continua are considered, the partial differential operator matrix is in (3x6) rank detail as
726
9 Dynamic Damage Problems of Da maged Materials
d d d 0 0 0 dy dx dz d d d 0 --0 [dl = 0 dy dx dz 0
(9-16)
O~O~~ dz
dy dx
The matrix [Ta l in Eq.(9-10) is the coordinate transformation matrix corresponding to the direction cosines {I, m, n} of the boundary with (3x6) rank as
l 0 0m 0
n]
[Ta l = [ 0 mOL n 0
(9-17)
OOnOml
The effective constitutive property matrix [D*l of damaged materials can be expressed correspondingly by the anisotropic effective elastic matrix [D:l of elastic damaged materials for anisotropic (elastic or brittle) damage analysis as Eq.(5-110) and Eq.(5-111) presented in Chapter 5 and by the anisotropic effective elasto-plastic matrix [D:pl of plastic damaged materials for coupled elasto-plastic-damage analysis as Eq.(7-69) and Eq.(7-85) presented in Chapter 7 or by the effective visco-elasto-plastic matrix [D~pl of visco-elastoplastic damaged materials for coupled visco-plastic-damage analysis discussed in Chapter 8. In the isotropic elastic or brittle damage case, the effective elastic matrix can be given alternatively either by a single scale model or by a double scale model in terms of the relationship [D:l = [tliElT[ De][tliEJ, where the detail of the undamaged isotropic elastic co-efficient matrix [D el is
[D el
=
Dl D2 D2 0 D2 Dl D2 0 D2 D2 Dl 0 0 0 o D3 0 0 0 o 0 0 0 0
0 0 0 0
0 0 0 0 D3 0
o
(9-18)
D3
where
D = 1
(1 - v) E- D = v E- D = 1 E (1 + v)(1 - 2v) , 2 (1 + v)(1 - 2v) ' 3 2(1 + v)
(9 19) -
in which E and v are Yang's modulus and Poisson's Ratio of undamaged materials. The above descriptions of a damaged solid mechanic system are different from the classical solid mechanic system based on the point view of its timedependent evolutional system, the nature of which is represented in the form of partial differential equations with spatial and time variation co-efficients.
9.2 Fundamentals of Dynamic Damage Mechanics
727
9.2.2 Variation Principle of Dynamic Evolutional Continuous System It is known from the classical variation principle that if the purpose is to establish the objective function of a system based on the principle of mechanical potential energy, the displacement vector {u} or strain vector {E} of the system can be taken into account as independent variables whereas, if the purpose is to establish the objective property function based on the principle of complementary mechanical energy, t he stress vector {a} of the system should be taken into account as independent variables. In order to optimally control an evolutional dynamic system, one needs firstly to know the kinematical rule of the target system, which means one needs to carry out mathematical modeling of this kinematical rule. For herein the studied dynamical damage evolution problem and the mathematical modeling of the kinematical system mean setting up the internal state evolution equation and the damage development equation as
{"( } = h({a},D)
(9-20)
n = f({a}, D)
(9-21 )
During the evolutionary process of the system, since the stress and deformation of solid materials should satisfy the constitutive equation from beginning to end, the constitutive relations must thus restrict the system. The independent variables {u} and {E} must firstly satisfy the strain-displacement relations (the stress {a} must satisfy equilibrium conditions); therefore, the constitutive restraint equations and the restrained conditions of independent variables consist of all the restrained conditions of the system. The constitutive restraint equations are defined by the constitutive relationships of Eqs.(9-3) to (9-7) in solid mechanics. Based on the principle of the mechanical potential energy of independent variables {u} (or {E}) , the incremental quantities of {du} (or {dE}) should satisfy the strain-displacement relationship in Eq.(9-2) and the boundary conditions of displacement thus
{du(t)}
E
U: ({du} l{dE} = [ClJ{du}, {du} = {du} on Su)
(9-22)
However , based on the principle of the complementary mechanical energy of independent variables {a}, the incremental quantities of {da} should satisfy the equilibrium equations and boundary conditions of forces , thus
{da(t)}
E
Uc : ({ da} 1[Cl]T {da}
+ {dF} - p{dii.} , [TaJ{ da} = {dQ}
on Sp) (9-23)
728
9 Dynamic Damage Problems of Damaged Materials
Therefore, Eqs.(9-3) and (9-4) with Eq.(9-2) provide the restrained conditions of independent variables {d u} and {dO"}. The objective property function needs to define the functional function of strain energy W( {du} ,t) or the system firstly within the time interval [t , t+~t] as
W({du},t) = f [A({du},t) - {dF} T {du} ]dV - f {dQ}T{du}dS v ~
(9-24)
where A( {du},t) is the functional function of the strain energy at time t , the specific expression of which is determined according to different problems that enable one to carry out equilibrium equations and force boundary conditions in the process of variational calculus for Eq.(9-24). In a similar manner, the functional function of the complementary strain energy II c ( { dO" },t) is given by
IIc({dO"},t) = f Ac({dO"} ,t)dV - f ([TO"]{dO"}) T{du}dS v Suo
(9-25)
where Ac( {dO"},t) is the functional function of the complementary strain energy at time t , the specific expression of which is determined according to different problems that enable one to carry out strain-displacement equations and displacement boundary conditions in the process of variational calculus for Eq.(9-25). Based on optimal control theory, the real independent variables {du (tn and {dO"(tn must make the following objective property functions possess the minimum quantities in the overall time process [to , t f ], where t f is the time of solid material failure. tf
J({u}) = min fW({du},t)dt
(9-26)
to
or tf
Jc({O"}) = min f IIc({dO"},t)dt
(9-27)
to
9.2.3 Unified Description of Dynamic Evolutionary Continuous System Since the constitutive relationship of a dynamic evolutionary continuous system is strong non-linearity and complexity, so one needs to manipulate it in order to obtain system equations in a standardized form. Thus, the yield function F ( { 0" }, { c P }) should be extended in the first order form as
9.2 Fundamentals of Dynamic Damage Mechanics
F({17}, {e: P }) = FO
(d~~}) T {d17} + (d~~}) T {de:
+
729
(9-28)
P}
where the superscription "0" indicates the previous state before increment. From Eqs.(9-3) to (9-7) we have
{d17}
= [D *] ({de:} - {de:P }
-
{d-{ })
= [D *]{de:} - AP d~~} {de:P }
-
(9-29)
where ).C = {d,C }, Substituting Eq.(9-29) into Eq.(9-28) gives
dF F({17}, {e:P }) =Fo + ( d{17}
)T [D *]{de:} 1
dF ) T dG (dF) T * dG P + [( d{e:p} d{17} - d{17} [D ]d{17} ). _
[D*] )'c
(9-30)
(~)T [D*] )'C d{17}
In order to obtain the loading condition repressed in Eqs.(9-6) and (9-7) , a required non-negative compensatory factor 1'0, should be introduced herein making
{
F({17}, {e: P }) I'O,).P = 0,1'0, ?:
+ 1'0, = 0 O,).P
?: 0
(9-31 )
Eq. (9-31) can be rewritten in the form of a more general type as
{
(9-32)
where
(9-33)
730
9 Dynamic Damage Problems of Damaged Materials
Consequently, the evolutionary Eqs. (9-20) and (9-21) can also be rewritten in a combined form of a more general type as
{x} = {x( {X}, {u} ,
tn
(9-34)
where,
{x} =
{'Y[l.C} = {h({X} , {U},t)} f({x},{u} ,t)
and {X}
=
{,C } [l
(9-35)
Thus, for a dynamic evolutionary continuous system one can propose a program with an optimal control method based on the potential energy of the system. That needs to find out the independent variable {u} making the dynamic evolutionary continuous system
{x} = {x ({X}, {u} ,t)}
(9-36)
starting from the initial state {x} lt=to = 0, to cause the objective property functions having the minimum quantities
tf
minmize J ({u }) { u } EU
=
f W ({du }, {dX}, t )dt
(9-37)
to
under following restrictive conditions
{
P;"({dc} ,'\P , {x}, 1);) = 0 I);'\P
= 0, I);
~ O,,\P ~
(9-38)
0
9.2.4 Hamilton-Jacobi-Bellman Equations for Dynamic Evolutionary System When the time integration region [to, t f] in Eq.(9-36) is divided into many disperse regions to = 0 < tl < t2 . .. < ten = t f, the above questions from Eqs.(9-35) to (9-38) can be transformed into the discrete dynamical programming for the solution of the opt imal control problem. This section will study its continuous form, i.e. its continuous dynamic programming based on [9-14]. When the chosen discret e time step (t ime interval) /':,.t is small enough, the dynamic evolutionary system Eq.(9-29) and the objective property function Eq.(9-36) can be expressed as
{x(t -
Mn = {X(tn -
J =
min
{u(t)} EU
{/':,.t
I:l
T= O
+ O(M2)
(9-39)
+ O(M 2)}
(9-40)
M. {h( {X(tn , {u(tn , t)} f ( {X( t)}, {u( t)}, t)
W( {du(Tn, {dX(Tn, T)
9.2 Fundamentals of Dynamic Damage Mechanics
731
The dynamic evolutionary mechanics system has two characteristics as follows: (1) If given the ith stage optimal state, then the states after the (i + 1)th are independent with the states before the ith stage is placed in system (Markov non-after-effectiveness). (2) Each process of optimal searching has a unique determinacy (i.e., exciting the extreme value of the functional potential function or that of the functional complementary energy function). Therefore, using Bellman's converse recursive equation gives the forward recursive equation of the dynamic evolutionary system. The most optimal objective property function J * ({X(t)} ,t) can be written as
J *({X(t) , t}) = {~tW( {du(t)} , {dX(t)} , t) + J *[( {X(t - M)} , t - ~t] + O(M2)}
min
{u}EU
tE[t,t+M]
(9-41 ) in which {X(t - ~t)} is determined by Eq.(9-39). Assuming that the most optimal objective property function J *({X(t)},t) continues with {X(t)} and t, and also has continuous first order and second order partial differentia, J *({X(t)},t) can be extended by the first order terms as J*[ ({x(t - ~t)} , t - ~t]
J*( {X(t)} , t) -
=
dJ* (dJ* )T M + d{X} Tt [{X(t -
~t)} - {X(t)} ] + O(M2)
(9-42)
The results obtained by substituting Eq.(9-39) into Eq.(9-42) are substituted further into Eq.(9-41) and arranged to provide
J *({x(t)},t) =
min
{ u } EU
{J*({X(t)},t) + [W ({du(t)},{dX(t)},t)
t E[t , t + ~t ]
dJ*
- Tt -
( dJ* d{X}
)T {X({X(t)} , {u},t)}] ~t + O(~t2)
(9-43)
Both sides of above equation are divided by the common factor M, then taking the limit M ----+ 0 we have
dJ* =
~ at
min
{ u(t )} EU
{W({du(t)},{dX(t)} ,t) - (dJ* ':\{} a X
)T{X({X(t)} , {u(t)} ,t)} (9-44)
732
9 Dynamic Damage Problems of Damaged Materials
Eq.(9-44) is the continuous form of the dynamical programming process of the continuum dynamic evolutionary mechanics system, which is an expression of Hamilton-Jacobi-Bellman equations and is rewritten in a combined form of functional function and partial differential equation rather than normal partial differential equations. dJ* Generally speaking, {u*(tn making [W( {du(tn , {dX(tn , t) - ( d{X}
)T
dJ* ·{X( {X(tn, {u}, tn] in the global minimum state is a function of {X} , d{X} and t written by expression as
{u* (tn = { u* ({x},
d~:;, t) }
(9-45)
Substituting it into Eq.(9-44) gives
d~*
= W [{dX(tn , {dU* ({x(tn , :!x*}'t) },t] -
(:{~})
T
{x [{x(t)}' {u* ({x(t n , :{~*}'t)} ,t]}
(9-46)
Eq.(9-46) is a first order nonlinear partial deferential equation of J* ( {X(tn,t) with respect to independent varia bles {X(t)}t and was named as the HamiltonJacobi-Bellman equation. If employing the aspect of the Hamilton function in the control theory
H( {X(tn , {u(tn , A, t) = W( {dxH du}, t) + {A(tn T {X( {X(tn , {u} , tn (9-47) and assuming
dJ* {A(tn = - d{X}
(9-48)
then Eq.(9-46) can be rewritten as
dJ* ( dJ* ) at = H * {X(t)}, d{x},t
(9-49)
where
dJ* ) ( dJ* ) H * ( {X(tn , d{X}' t = u(N~u H {X(tn , {u(tn , d{X}' t
(9-50)
If Eq.(9-49) is solvable, the analytical solution of {u({X(t)},tn would be straightly expressed, whereas to solve the partial deferential equation (9-49) is usually not quite so easy.
9.2 Fundamentals of Dynamic Damage Mechanics
733
9.2.5 Schemes of Numerical Solutions
The following discussion elaborates the numerical solutions of the HamiltonJacobi-Bellman equation in the continuous form or Hamilton-Jacobin equation as in Eq.(9-46). Eq.(9-46) can be rewritten in the time interval as
-!J.J* = M
min
{u(t)}EU t E [t ,t+t.t]
{ W({du(t) , {dX(t)} ,t) - ( -{} !J.J* ) T {X({X(t)} , {u(t)},t)} } !J. X
(9-51 ) since Eq.(9-39), the t erm of rate {X} is
{x( {X(t)} , {u}, t)} =
!J.{~;t)}
(9-52)
and substituting this into Eq.(9-51) we have 1 2
!J.J* = -
min
{u(t)} EU tE [t,t+t.t]
{W({du(t)} , {dX(t)},t)M}
(9-53)
Let the {X(t)} and {u(t)} are concerned with {XO} +{!J.X} and {uO} +{!J.u} in the time interval [t, t + !J.t], then potential energy of system within the time interval [t , t + !J.t] is W( {!J.u}, {!J.X} , t), M), thus Eq.(9-53) can be rewritten as
!J.J*=
~ 2
min
{u(t)} EU
{W( {!J.u}, {!J.X}, t)!J.t}
(9-54)
The complete presentation of numerical solution forms for solving the continuous dynamic evolutional mechanics system is carried out below 1 2
!J.J* = -
.
mm
{u (t )} EU tE [t,t+t.t]
{W( {!J.u} , {!J.X}, t)M}
(9-55)
subject to
{!J.x(t)} = {X( {X(t)}, {u(t)}, t)} ·!J.t
(9-56) (9-57) (9-58)
Eqs.(9-55)rv(9-58) elaborate the parameter-referred variational principle of a dynamic evolutionary mechanics system. This is the application of the best optimal control theory to the problems of dynamic evolutionary behavior
734
9 Dynamic Damage Problems of Damaged Materials
in solid mechanics, and gives a complete description of basic expressions, as well as providing an important method and way to find out the best optimal solution for a dynamic evolutionary mechanics system. This also provides a reliable fundamental basis of control theory for the parameter-referred variational principle developed over the last few years.
9.3 Dynamic Damage Evolutionary Equations 9.3.1 Damage Growth Equations As mentioned in Eq.(9-21), for the complex analysis of dynamic damage, it is necessary to express the damage kinetic equation (growth) [9-13] in t he most general form as
i? = f( {(Yi j} , [2, ...... )
(9-59)
It means that the damage growth rate is related to the state of stress and damage as well as to the other quantities affecting the micro-structures in materials. In other words, the damage, stress and other quantities distributed in an element should be a function of time and position (for example in 2D, (Y ij (x , y , t), [2( x , y, t)). The time and space integration of the damage kinetic equations in practical analysis is hence more difficult [9-15, 9-7]. Most damage development rate models and kinetic evolutionary rate equations presented in previous chapters can theoretically be applied to dynamic damage problems, but most material parameters defined in those models and equat ions should be associated with the dynamic properties of dynamic loading or dynamic tests. When properly obtaining applicable quantities of these material parameters are used in theoretical damage kinetic equations, it may be extremely hard to satisfy the necessary accuracy and may not be convenient for use in practical engineering applications. Therefore, most investigations considered the dynamic damage equation is best obtained directly from experimental tests and expressed in the form of a power law with different stress conditions. This kind of model is more conveniently obtained using general equipment in simple laboratory tests and is more easily applied to various types of practical engineering applications with acceptable accuracy. So these kinds of damage growth models have been widely applied to dynamic damage problems, such as the earliest model in the form of a power law with uniform stress condition [9-13, 9-16]. d[2 dt
=
(Y {
A( 1 _ [2) 0
n
(9-60)
w here A > 0 and n > 1 are material constants; (Y is the uniaxial stress; (Y d is the stress at the damage threshold (corresponding to Cd defined in [9-13 , 9-17].
9.3 Dynamic Damage Evolutionary Equations
735
The more advanced the improvement of the model, the more convenient it is to use the concept of equivalent stress (J eq of the Cauchy stress tensor {(J ij } in the power law for the multi-axial stress state [9-18, 9-19] as (9-61 ) where A > 0, n > 0 in Eq.(9-61) are material constants whose values depend on the rate of loading. The values of A and n can be evaluated by a general experiment, based on the three point test [9-20, 9-21 , 9-5]. Consequently, Kachanov [9-13] and Cordebois, Sidoroff [9-22] have considered an extension of the a bove kinetic equations (power low) to the case of anisotropic materials. The corresponding kinetic equations in the anisotropic principal axes system have the form dJ?i
dt
= { A( 1 ~e~i ) n 0
(Jeq (Jeq
> (Jdi ~ (Jd i
(9-62)
where the material constants A i >0, n i >1 (i = 1, 2, 3) can be determined by similar experiments based on the three point t est with specimens made along the three anisotropic principal axes. (J eq can be considered as an equivalent stress based on different failure criteria, such as those chosen from von-Mises, Mohr-Coulomb or Drucker-Prager criteria and so on [9-23, 9-8]. (J di is the threshold value of the tensile stress for anisotropic damage growth in the ith principal direction. So far, two major categories of damage growth models in the form of the power law have been proposed for different kinds of materials in different damage problems. The first one is a power function of stress either for the uniaxial stress or for the equivalent stress and the second category is based on the damage strain-energy release rate [9-24, 9-19, 9-7]. Both models of criteria will be applied in this study. In the case of anisotropy, the kinetic equation represented by the damage strain-energy release rate in ith anisotropic direction can be stated as
Yi > Ydi Yi ~ Ydi
(9-63)
where Yi is the damage strain-energy release rate in the ith anisotropic principal direction. Ydi in Eq.(9-63) is the threshold value of the damage strainenergy release rate in the ith anisotropic principal direction at the start of damage growth. The parameters B i > 0, k i > 0 (i = 1,2, 3) in Eq.(9-63) are anisotropic material constants, which are similar to A and n, and can be determined by experimental measurements with specimens made along the three anisotropic principal axes based on the three point t est.
736
9 Dynamic Damage Problems of Damaged Materials
A simplified model of the damage strain-energy release rate rather than Eq.(9-63) is expressed by the total damage strain energy release rate Y in order to describe the interreaction among the three components {Y1 , Y2 , Y3 } and can be expressed [9-7, 9-8,9-25] as
Yi > Ydi Yi (; Ydi
(9-64)
The parameters B i > 0, k i > 0 (i = 1, 2, 3) in Eq.(9-64) are mat erial constants obtained using a suitable averaged method, which as well as being similar to A and n , can be determined by experimental tests using a procedure similar to that already presented above. The total damage strain energy release rate Y was defined in previous chapters and is rewritten herein again (9-65) in which the detail of matrix [d*] in Eq.(9-65) has been defined by Eqs.(599)rv(5-104) and Eqs.(7-40)rv(7-42) in Chapters 5 and 7. The components of {Y} are represented by (9-66) Also some complex alternative models based on the damage strain-energy release rate are expressed in terms of an equivalent quantity Yeq , which can be defined for different purposes as
Yi > Ydi Yi (; Ydi
(9-67)
where one applicable model of Yeq used in some articles is defined as (9-68) In finite element analysis, the distribution of stress and damage in an element is a nonlinear function of time and a co-ordinate for complex conditions. So it is difficult to carry out the necessary integrations of kinetic equations. In order to overcome this difficulty, it is pro~osed to introduce an average ~amage value D and an average damage rate D for the isotropic case Di and Di and for the anisotropic case in a specified element [9-7]. Then the damage growth law in an element can be approximately developed similar to Eq.(9-61) for the isotropic case using the average value
- { ~ f A(~)ndV 1_ D
dD _ dt -
Ve
o
(J eq
> (J d
Ve
(Jeq (; (Jd
(9-69)
9.3 Dynamic Damage Evolutionary Equations
737
in which Ve is the volume of the element. Generally the material parameters A and n are considered to be constant within an element. Thus Eq.(9-69) can be rewritten as
-
dD = dt
{ A 0
iJ eq
(1 -
Dt
(9-70)
where
(9-71) Similarly, in the case of anisotropic damage, Eq.(9-69) changes to
(i = 1,2,3)
(9-72)
where (9-73)
9.3.2 Concept of Damage Propagation If the stress state is non-uniform , two stages of damage must be considered. In the first stage (stage of latent damage) 0:::; tl' The continuity 'if; = 1 - D is slightly less than 1 at each point of the body [9-26 , 9-27]. At the moment t = t I, damage occurs in a certain region (or point) in the body. The continuous micro-damage accumulation becomes unstable and macro-cracks form. A rigorous analysis of the nucleation and development of casual macro-cracks is practically impossible here. However, the same scheme of diffused damage can be used for the final stage of damage t > tI , when the concept of the moving front of damage is introduced. Thus, let the damage at a moment t > tl be spread over the region V2 (see Fig. 9-1). The region V2 is separated from the rest of the body VI (where 'if; = 1 - D >0) by the surface Sf? (where 'if; = 'if;d ). Here 'if;d = 1 - Dd is a damage threshold and the value of the damage threshold Dd can be considered as a material constant. It should be noted that when the damage variable is less than the value of the damage threshold, only the damage increases within the zone V2 . However, when the damage variable exceeds the threshold value, instability occurs and the growth in the damage zone occurs introducing macro-cracks. The concept relating to the movement of the damage front can be explained [9-28, 9-1 3, 9-7] as follows,
738
9 Dynamic Damage Problems of Damaged Materials
Fig. 9-1 Illustration of damage propagation considering damage front moving
d1j;1 dt SD
-d1j;1
dt SD
+
( d1j; dO*) I dO* dt SD
=0
(9-74)
where 0* is the distance in the direction of the propagation of the front. Substituting [l = 1 - 1j; in the kinetic Eq.(9-61) and integrating it with the initial damage condition 1j; = 1 at t = 0, we have
f t
1j;n+l
= 1 - (n + 1) A a~q(T)dT
(9-75)
o
Using Eq.(9-74) and Eq.(9-75) , the equation of motion of the damage front can be obtained as [9-13, 9-7] (9-76)
It should be pointed out that the expansion of the damage zone due to the damage front motion is considered as a concept of damage propagation, the increase in damage quantity is considered as a concept of damage growth. However, both damage propagation and growth combined together consist of the aspect of damage development or damage evolution.
9.4 Numerical Method of Analysis for Dynamic Damage Problems 9.4.1 Governing Equations of Motion for Anisotropic Damaged Structures The dynamic equation of an anisotropic damaged body with general body force {F} in a three dimensional case can be expressed in displacement form rather than in stress form Eq.(9-1) as
[d][D*][d]T {U}
+ {F} = p{u}
(9-77)
9.4 Numerical Method of Analysis for Dynamic Damage Problems
739
where {u} = {u , v, w} T is the vector of displacements at a point and time t; {u} = {u, v, w} T is the vector of accelerations at a point and time t; {F} = {Fx, Fy, Fz}T is the vector of body forces at a point and time t; p is the mass density at time t; [D*] is the constitutive matrix of the anisotropic damaged material at a point and time t , given in a general coordinate system (XYZ) For anisotropic elastic damaged materials, [D*] has been expressed by Eqs.(5-110}·v(5-111). The matrix [d]T in Eq.(9-77) is the transposed matrix of [dV , which was defined in Eq.(9-16). If only the small deformations in the solid continua are considered , the detail of matrix [dV is in (6x3) rank The body force {F} in Eq. (9-76) can be considered as volumetrically distributed forces within the dynamical body except for the d'Alembert inertial force. In general, {F} can be classified in two parts, one is the general dissipative force vector, and the other is the general conservative force vector. For example, the first one can be considered as the material damping force, the second as the earthquake force or thermo-dynamic force and so on. In this study, the material damping force will be considered. The boundary conditions and initial conditions for solving Eq.(9-77) can be conceived as follows. Let the continuum be V with a boundary S consisting of Sp and Su. The boundary conditions will be expressed as (9-78) (9-79)
{u} It=o = {uo}, {u} lt=o = {uo}
(9-80)
where {u} 1 = {u, V, w}T is the displacement vector given on the boundary Sui {Q} = {Q x, Qy, Qz}T is the external force vector given on the boundary Sp; {uo} = {u o , vo, woY is the initial displacement vector; {u lt=o} = {uo , vo, woY is the initial velocity vector. The coordinate transformation matrix [TO" ] was defined in Eq.(9-17) by the boundary direction cosines. 9.4.2 Finite Element Discretization of Dynamic Damaged Body The energy equation of an anisotropic damaged body based on Eq.(9-77) and boundary condition Eqs.(9-78) and (9-79) can be written as
II = ~ f f {uf [d][D*][d]T{u}dVdt + ~ f f p{u}T{u}dVdt *
t
t
ov
+
0 V
f f {u} T{F}dVdt + f f {u} T{Q}dSdt t
ov
t
032
(9-81 )
740
9 Dynamic Damage Problems of Damaged Materials
When the body force is considered to consist of a material damping force and conservative force {F(t)} , the finite element equations representing Eq.(981) can be modeled to be written as
[M]{U }
+ [C* (D(t))]{U} + [K *(D(t))]{U} =
where
[M] =
{P(t)}
f p[N]T[N] dV
(9-82) (9-83)
Ve
is the mass matrix for a damaged element
[K * (D(t)) ] =
f [B ]T [TO" ]T [15*][TO" ][B ]dV
(9-84)
Ve
is the time dependent stiffness matrix for an anisotropic damaged element
{P(t)} =
f [N] T {Q(t)}dS + f [N] T {F(t)}dV
(9-85)
and is known as the general nodal force vector. In the elastic case, the constitutive matrix of anisotropic damaged material at a given point and time in a general coordinate system (XYZ) can be presented as (9-86) where [15*] is the constitutive matrix of anisotropic damaged material in the principal coordinates of the anisotropy ( X l ,X2 ,X3 ) [9-29, 9-8, 9-10]. In the elastic case, the detail of matrix has been expressed either by Eqs.(5-1O)rv(5110) in 3D (dimension) or by Eqs.(5-116)rv(5-11 8) in 2-D along the anisotropic principal direction for anisotropic damaged materials. In other cases, such as nonlinear brittle, elasto-plastic, visco-elasto-plastic etc, the corresponding different details of matrix [15*] can be referenced in Chapters 4, 6, 7 and 8 respectively. The matrix [C* (D( t)) ] is the time-dependent damping matrix for an anisotropic damaged element. [M] is the mass matrix for a damaged element. Since the micro-structure within a material has changed due to the microdamage, the material constants and the internal energy dispersion (internal damping) also change. Therefore, the stiffness matrix and the damping matrix of a damaged element must be considered as a function of the damage variable {D}. Strictly speaking, the mass density will also change due to damage. However , from the point of view of the conservation of mass, the global mass has not been lost. Hence, the assumption of an independent mass matrix from a damage state can be assumed. On the other hand , dynamic damage causes the degradation of stiffness and the frequency spectrum of the structure is down-shifted significantly. Hence, the dynamic damage has an inevitable influence on internal damping within a damaged material.
9.4 Numerical Method of Analysis for Dynamic Damage Problems
741
So far, the influence of damage on material damping has not been discussed in the context of either experimental or analytical investigation in any published works. In order to discuss this problem from the point of view of numerical analysis, it is convenient to assume Rayleigh damping and equivalent viscous damping are as follows. For the Rayleigh damping matrix, one can adopt the usual assumption
[C*(O(t)) ] = a*[M]
+ ;3*[K* (0 (t)) ]
(9-87)
For the equivalent viscous damping matrix, we have
[C* (O(t)) ] =
f r*(t)[N]T[N]dv
(9-88)
Ve
where a*, ;3* are Rayleigh damping parameters of damaged materials, r*(t) is the time-dependent equivalent viscous damping co-efficient of damaged materials.
9.4.3 Finite Element Discretization of Dynamic Damage Evolution 9.4.3.1 Numerical Integration Scheme of Damage Growth Usually, the integration of Eqs.(9-20) and (9-59) in finite element analysis can be carried out using the Newmark scheme for the accumulation of damage increments over time intervals I1t at each Gaussian point in an element. With the introduction of the above-mentioned approximation, the integration of Eq.(9-69) or Eqs.(9-70) and (9-72) can be carried out using the G auss-quadrate integration technique and accumulation of irreversible damage. Due to this analyzing procedure, it is noted that the damage growth rat e within an element may be affected by mesh size (see descriptions of effects of localization and mesh-dependence in the subsection 8.8 of Chapter 8). According to Eqs.(9-70) and (9-72), for integration of the damage evolution law an average stress as in Eq.(9-71) or Eq.(9-73) might be defined over the specified element, and the numerical integration stresses at the G aussian points are used for this purpose. Hence, when stresses at these points are close to each other, the average stress is a good representative of the state of stress in the element, and this can be satisfied by selecting a proper mesh size. Our studies show that if the criteria of mesh size and time step for transient dynamic problems are satisfied, this average stress also shows better value as the state of stress in the element. The integration of Eqs.(9-70) and (9-72) can be carried out using the Gaussian integration technique and accumulation of damage. In the two dimensional case the average damage growth rate in an element at the jth time step can be rewritten using a unit step function (Heaviside) H(x) in Eq.(9-70) as
742
9 Dynamic Damage Problems of Damaged Materials (9-89)
The contribution of 1/(1 - Djt to the integration in Eq.(9-89) can be considered as a constant at time ti. Thus, it can be taken out of the integration and the damage increment t:,.Dj from ti to ti+ 1 gives
(9-90) where Ae is the area of the element. Using the Gaussian integration technique, the integration in Eq.(9-90) can be defined as a function
(9-91 ) where ~k, 'T}l (k, [ = 1, 2, 3) are sampled Gaussian points, Wk and WI (k, [= 1, 2, 3) are weightings. IJ I is the J acobin determinat e of coordinate mapping. O"eq(~b 'T}l, tj) is the equivalent stress at the Gaussian point (~b 'T}l) and time t = t j . Then Eq.(9-90) can be rewritten in a simple form as (9-92) Thus, the damage accumulation in an element at time t = tj+l can be calculated by the equation
Dj+l = Dj
+ (1 _ A[ljt 8 eq (t)t:,.t J J
(9-93)
Similarly, accumulated damage in the ith direction of an element for anisotropic damage may be written as (9-94)
8 eqn (tj) =
1 ]( K ALL WkwMeq(~k ' e k=1 1=1
ni
'T}l,
tj) ] H [O"eq(~k'
'T}l,
tj) - O"d ]I J I
(9-95) It should be noted that in Eqs.(9-94), (9-95) superscript index j on [li stands for time, while subscript index i stands for principal directions of damage tensor as mentioned earlier. Once the material parameters A and n are evaluated , by considering the results of the experimental measurement on materials of interest and when the
9.4 Numerical Method of Analysis for Dynamic Damage Problems
743
time history of loading is specified in a structure, either Eq.(9-93) or Eq.(994) can be employed to obtain the accumulated damage and hence a proper estimation of structural behavior under dynamic loading.
9.4.3.2 Determinant of parameters A and n. As mentioned earlier, the parameters A and n may be evaluated byexperiments, e.g. Davidge et al. [9-30], in which three point bending tests are used for analysis [9-31] applied to reduced volume
v _
V
T - 2(1 + m)2
(9-96)
where V is the sample volume and m is a dynamic Weibull modulus [9-32]. As specimens increase in size the probability of fracture under otherwise equal stress conditions increases likewise. Based on the statistics of flaw distributions, Weibull [9-33] has derived a criterion which expresses the size sensitivity of the specimen in the following way (9-97) where a fl is the mean strength of volume VI , a f2 is the mean strength of volume V2 and m is a material parameter indicating the density of the flaw distribution. If m is large, the material is size sensitive. Weibull's theory has the widest applications for predicting failure behavior of brittle materials: for ductile materials the theory is hardly pertinent as long as static loads are applied. It can be shown, however, that a Wei bull-type law may be obtained from the fracture criterion for dynamic loads. In uniaxial tension and for a constant loading (a=Const.) , by solving the differential equation in Eq.(9-60) we obtain the time to failure as
= 1 - (1 - Det+!
T es
(n
+ l)Aan
(9-98)
where De is the critical value of damage at fracture (De ;:::::1). For numerical stability reasons, the ultimate value of De is chosen as 0.99 herein. The validity of the following equation can be easily concluded from Eq.(9-98) (9-99) where al and a2 are two different applied stress levels on two identical samples which fail at times T es l and T es2 respectively. The above relation means the time to failure is inversely proportional to the stress level with the power of
dE
n. Also, for a constant loading rate ( dt =const.), we also have the failure time with respect to the strain rate of
744
9 Dynamic Damage Problems of Damaged Materials
(9-100a) and can assume (9-100b) For a certain sample tested under stress levels
0"1
and 0"2 , we have
(9-101) Taking the ratio for Eq.(9-101) and employing Eq.(9-99) , it can be shown that n+l
!~ = (~::~) n- = (:~)
'n+ l
(9-102)
and for the case in which n is an absolute constant, for any two samples tested at the same loading rate, Eq.(9-101) implies
Al = (0"2) n+l A2 0"1
(9-103)
Also comparison of Eqs.(9-98) and (9-100b) shows that Tcr Tcs
= n +1
(9-104)
The above equation is valid for two identical samples, one loading with constant stress 0" which fails at T cs, and another with a constant strain rate of the same value 0" and a failure time of T cr . Eq.(9-99) implies that the ratio of times to sample failure in constant stress t ests at two different loads is logarithmically proportional to the ratio of the applied stresses. Similarly Eq.(9-102) implies that the ratio of sample strengths in constant strain rate tests at two different strain rates is logarithmically proportional to the ratio of the imposed strain rates. Eqs.(9-99), (9-102) and (9-103) are the same equations that Davidge et ai. [9-30] used for fracture mechanics tests on aluminum. From that experimental data, and using either Eqs.(9-98) and (9-99) or Eqs.(9-101) and (9-102) depending on the test conditions, material parameters A, n may be estimated and the damage evolution of Eq.(9-94) used to obtain accumulated damage under different loadings. Obviously, to evaluate the parameters A and n, at least two dynamic tests, are required. For the referenced experiments on aluminum, it was found that the measured bending strengths at various strain rates were described by twoparameter Wei bull distributions incorporating identical Weibull moduli (m) and differing in their mean strengths (O"m). A Weibull model offailure is based
9.4 Numerical Method of Analysis for Dynamic Damage Problems
745
on the assumption that flaws are distributed at random with a certain density per unit volume, so this model is ideal for application in damage mechanics. The failure is based on the "weakest link hypothesis", which states that a component will fail when the stress intensity at any flaw reaches a critical value for crack propagation. Thus, the structural component is represented as a series model or a chain, with components being small parts of the structure, in which the failure depends on the weakest component. For the expression of probability of failure a Weibull distribution [9-33] is used , and the probability of failure of a stressed volume Vs under normal tensile stress (J is computed as [9-32] (9-105) Where (Jo and m (Weibull modulus) are material constants. The way they can be estimated from experimental data is shown by Dukes [9-34]. Also (Ju is threshold stress that sometimes materials can withstand without failure , hence it is called zero probability stress. Intuitively, (J u = 0 and this is often found experimentally. In uniaxial tension the stressed volume is expressed as [9-32]
Vs =
VT
--1
m+2
(9-106)
Then, as mentioned before, the Weibull parameters (Jo and m can efficiently show the effect of micro-crack distribution within the material on the damage accumulation rate. In the finite element implementations of the abovementioned damage evolution laws, Eqs.(9-96) and (9-101) can be employed to modify experimentally measured mat erial properties in order to take into account sample volume effects [9-31]. The concept of an elastic damage strain energy release rate, necessary to propagate the micro-cracks, can be justified by comparing the stiffness before and after the growth of micro-cracks. In fact, the elastic damage strain energy release rate is an extension of the concept adopted in linear fracture mechanics for the crack strain energy release rate. The numerical integration scheme for the damage kinetic evolutional equations based on power law models of damage strain energy release are presented in Eqs.(9-63)rv(9-68) and can be carried out following the similar procedure shown in Eqs.(9-89)rv(9-95) as follows. In the fini~e element implementation , it is more simple to use average values {J and [! in an element rather than [! and D. SO, for isotropic damage and in the two-dimensional case, the average is (9-107) and
746
9 Dynamic Damage Problems of Damaged Materials
Y- eq = -1 Ve
fY
k dV
(9-108)
Ve
The accumulated damage in an element at time t = tj+l can be numerically calculated as (9-109) where
and comparatively in the anisotropic damage model we have (9-111)
~eq(tj) =
1 ALL WpWq [Yi(~p, TJq, tj) ] H [Yi(~p, TJq, tj) - Ydi]I J I K K k
e p = l q= l
(9-112) Adopting the similar procedure employed in the last section for constant stress and constant strain loading, the following expressions can be made
T1 T2
=
(
CT2 CTI
)
2k El . E2
( ) 2k+l CTI
=
CT2
(9-113)
9.4.4 Damping for Damaged Materials For the Rayleigh damping defined in Eq.(9-87), the damaged damping ratio (* [9-7, 9-8, 9-19] corresponding to the ith order damaged vibration mode can be rewritten similar to the undamaged case shown in [9-35] as
."!"*. -- ~(a* + f3* w *) 2 wi t
t
(9-114)
where wi is the ith circular frequency of a damaged structure. The contribution of the higher order mode to the dynamic response of a structure is far less important than the first mode. Hence, the dynamic response can be approximated using only the first order damping ratio. In the case of isotropic damage, a simple relationship can be found when the Rayleigh damping parameters are considered to be constant as well as the undamaged Rayleigh damping parameters aD and f3D.
[K *] = (1 - D)2 [K ]
(9-115)
9.4 Numerical Method of Analysis for Dynamic Damage Problems
W; = (1 - D)Wi
747
(9-117)
and the damping ratios for the damaged and undamaged cases can be written as (9-118) (9-119) According to Eqs.(9-115)rv(9-119) in the first and second mode frequency WI, W2, a ratio of damaged to undamaged damping ratio TJC; = C I( can be defined as a function of the damage variable D and the ratio of the undamaged natural frequency WdW2 as 1
(*
TJC;
=- =
1=D + (1 1+
(
WI W2
WI
D)~
(9-120)
Since the ratio of the natural frequency WdW2 is a determinate value under given geometrical and physical parameters of the structure, Eq. (9-120) can describe the influence of damage on the material damping of a damaged structure. Therefore, TJc; can be defined as a Damage Factor of Damping Ratio [9-7, 9-8, 9-19] Eq.(9-120) combined with Eq.(9-114) can be used to evaluate the damaged damping ratio C. From the known natural frequency ratio WdW2 and the given undamaged damping ratio (*, the damaged damping ratio (* = TJC;( can be obtained from Eq.(9-120) under a given damaged state. Thus, the damaged Rayleigh damping paramet ers a* , (3* can be approximately determined after obtaining the damaged frequency wi/w 2 (9-121a) (3*
=
2
(*
wi +w2
(9-121b)
For isotropic damage, it can be simplified as
(9-122a)
748
9 Dynamic Damage Problems of Damaged Materials (9-122b)
Similar to Eq.(9-120) the Damage Factors of Rayleigh Damping[9-7, 9-19] 'TJa. and 'TJ (3 can be defined as 'TJa. = a* / a O and 'TJ (3= (3* / (30. The damaged Rayleigh damping parameters a* and (3* can be determined as follows
'TJa.
=
a*
" ,0
=
1 + (1 _ Sl)2WI W2
- - - - ,W 'l--=-
1+W2
L<
'TJ(3
(3*
1
WI
(1 - Sl)2
W2
(9-123a)
------" + -
= (30 =
1 + WI W2
(9-123b)
Even though the relationship given in Eq.(9-120) is obtained from the assumption that Rayleigh damping parameters are kept constant as shown in Eqs.(9-118)"-'(9-119) , Eq.(9-120) is still equally applicable for general cases a*
=
1 + (1 _ Sl)2WI W2 a O
1 + WI W2
(9-124a)
(9-124b)
(i*
1 =2
[(1 _a*Sl)Wi + (1 - Sl )(3 *Wi ]
(9-125)
Substituting Eqs.(9-124a) and (9-124b) into Eq.(9-125) , it can be proven
(* =
1 WI - - + (l - Sl)1 - Sl W W2 1
1 + ---.!.
2
0
(~ + (30WI ) = 'TJ(( WI
(9-126)
w2
Introducing the equivalent viscous damping for damaged and undamaged material by
,* = ,=
2mw*(*
(9-127)
2mw(
(9-128)
where m is equivalent mass. The ratio of damaged to undamaged equivalent viscous damping can be written [9-1 9] as
9.5 Wave Propagation in Damaged Media and Damage Wave
749
9.5 Wave Propagation in Damaged Media and Damage Wave 9.5.1 Introduction of Wave with Damage The dynamic responses of elastic-brittle materials, for example glasses, ceramics and concrete, under impact loading have been studied extensively for many decades. It is known from [9-36] that in some brittle mat erials , a boundary of failure is observed to follow a shock wave front under intense compressive loading, but near and below the Hugoniot elastic limit. It is interpreted as a slowly propagating failure / fracture or damage wave in the shocked materials. (Here we use the damage wave since the material has not failed macroscopically). Behind the damage waves, the spall strength is nearly lost and the shear strength is highly reduced. Therefore, the propagation of the damage wave is taken as a precursor of material failure. Moreover, the propagation of damage waves in elastic brittle materials, for example soda lime glass and pyrex glass, under impulsive loading has been observed in a number of laboratory tests in the early 1990s [9-37 rv9-40]. Recent experimental studies have captured the damage wave propagation in ceramics, epoxy and titanium diorite [9-41 , 9-42 , 9-43]. In the meantime, some researchers carried out theoretical analyses and numerical modeling on this mode of material failure. Lu and Vanspeybroeck [9-44] and Lu [9-45, 9-46] suggested the existence of damage waves in their finite element model of the impact on fiber-reinforced composite beams with a time-domain decomposition damage model, in the form of the first derivative of damage with respect to time, incorporating a random process of the Wei bull distribution for fiber damage. Bai et al. [9-47, 9-48] used a damageaccumulation model to interpret damage localization prior to material failure based on statistical mechanics. Within the framework of CDM, Zhang and Mai [9-49] presented a damage wave model based on non-equilibrium thermodynamics, in which damage propagates as a wave and is spatially coupled and time-dependent, similar to plastic waves. Hild et al. [9-50] simulated impactinduced damage in soda lime glass and ceramics with a damage kinetics law in the form of third-order damage dynamics, based on a few variables described by the random processes of the Weibull distribution. Chen et al. [9-51] designed an efficient numerical procedure to simulate brittle fracture for plate impact t ests by including an internal state variable representing the increase in volume of materials due to damage. Despite many efforts being made to exploit this damage wave phenomenon, no consensus has been reached at present on the mathematical description of the precise physics involved.
750
9 Dynamic Damage Problems of Damaged Materials
For elastic-brittle materials subjected to impact loading, some microcracks can nucleate and grow under tensile stress even though the loading is compressive, see [9-52]. The cracks can start from the rough surface or interface due to densification, and they propagate into the plat e in the plate impact tests. Although the loading is lower than the elastic strength, the damage can evolve by itself to radiate energy into the far field and cause final failure. In this sense, the damage wave is a kind of a nonlinear dissipative process at micro-scales, as stated by Willis and Movchan [9-53]. There are some inherent features possessed by the failure wave. For example, some cracks perpendicular to the wave propagation direction line up along the compression direction, and then stop. Thus, the speed of the damage waves is reduced by the lined-up micro-cracks. It is interesting to note in [9-51] that the propagation velocity of the damage wave is determined by the collective behavior of micro-crack growth, but is irrelevant to elastic wave motion. Further, experimental observations by Sharon et al. [9-54] showed that the damage wave in steady-state motion has a unique scale-independent shape. Hence, the propagation of the damage wave is not the result of momentum balance that is localized around the edge of the shock wave, and its kinetics is inherently similar to elastic and plastic waves, but with a different wave speed. Therefore, the damage wave should be a non-local [9-55], nonlinear dispersive [9-53] wave. Previous studies, such as Clifton [9-36], Bourne [9-41] and Chen et al. [9-51]' have revealed t he following facts: (1) The collective behavior of a large number of micro-cracks can be described by a macroscopic kinematics quantity, consisting of micro-crack nucleation, growth and coalescence in a finite volume; (2) The micro-structural interactions are crucial to control the continuous damage wave front in the elastic-brittle materials; (3) The speed of the damage wave front found to be less than the corresponding elastic wave speed, mayor may not be a function of applied stress and stress rate, and varies with the material composition. Thus, the damage evolution is inherently associated with the energy radiation and dispersion through micro-structural interaction, fluctuation in damage distribution, stress and strain states and material constitutive parameters.
9.5.2 Wave Propagation Characters in Damaged Media Presently, the theory of wave propagation has been widely applied in the nondamage-detection flaw t echnique for various structures. Many researchers have presented a great number of contributions in this area, but most of them deal with analysis for stress in structures through experiments and studies of the relationship between damaged material properties and wave properties, such as the wave speed, the wave amplitude and the wave propagation period as well as solving practical problems in engineering. Ultrasonics plays an important
9.5 Wave Propagation in Damaged Media and Damage Wave
751
role in the non-damage-detection flaw technique that is a method for using the mathematical model and the dynamic response of undamaged structures as a basis of comparison with the wave response in damaged structures and applying the inverse analysis method for determination of the damage location and the damage stage. Therefore, the non-damage-det ection flaw technique using ultrasonics is proverbially applied in engineering. Lie J and Lin Gao [9-56] studied the availability and effects of using ultrasonics to evaluate the strength of cements and concretes. Hong-yang Du et al. [9-57] applied the ultrasonic non-damage-det ection flaw technique to determinate the damageddefects in engineering concrete piles. The inverse problem of elastic dynamics is based on its legitimate problem. Thus the combination of wave propagation theory and continuum damage mechanics may provide some simple analytical solutions of wave propagation in a damaged medium. In practical calculations of this theory, one needs to set up divisional models based on different damage states, and to analyze for damage stages, damage locations and sizes of damage zones in different sub-areas, which have significant effects on the wave propagation. When one obtains the curve of the relationship between the wave amplitude and the arrival time of the first wave front the length of the damaged zone can be taken into account by inverse analysis. Thus, the damage state in the structure will be truly estimated by substituting the inspected data of wave amplitudes and arrival t imes into the relationship curves, which have an important meaning in the application of the theory to engineering defect-inspection. In this section the basic theory of elastic wave propagation in damaged media will be studied and the basic dynamic equations will be constructed. From studies, it can be seen that the time displacement curve of the received wave can be gained by boundary conditions and continuum conditions. Consequently, the internal characteristic information of the damaged media can be obtained by information from the received wave that can be used to study the damage degree and location of damaged media using these data. Effects of the damage degree, damage location and damaged zone on the amplitude and the arrival time of the received wave are quantitatively analyzed for examples of numerical computation. According to the experimental values of the wave amplitude and arrival time of the first wave [9-58], the damage degree and damage distribution in the structure can be explored by the obtained curve graph. The dependable basis of this data may provide scope for further quantitative study of inversion and nondestructive testing.
9.5.2.1 Divisional Model of Damaged Media When using reinforced concrete in engineering projects, damage is easily produced over the long working life of these structures. Therefore, damage has a great influence on the loading capability of structures and thus the concrete structure should be inspected after a certain period of serving time, in order to guarantee the safety of the structure. If the properties of each deviational ma-
752
9 Dynamic Damage Problems of Damaged Materials
terial zone are different due to different damages, the treatment of deviational sub-areas should be based on the different material properties. During ultrasonic inspection, the emissive point of the det ective implement catapulting the incident wave can be placed at any location and the received port should be placed at a point with a certain distance from the incident wave in order to receive the arrival wave. The size and different properties of each deviational sub-area have different effects on the ultrasonic propagation. Without losing any generation consider a model as shown in Fig. 9-2 [9-58]. In this figure , the area CD is the undamaged zone, the area ® is the damaged zone, b is the a length of the damaged zone, - indicates the length of the undamaged zone. a Thus, when the whole structure is damaged then a = 0, whereas when the whole structure is undamaged then b = O. X,
®
u lll I
A
XI (I
AsilYd
11)
XI
(l)
B
XI
b
Fig. 9-2 Model with different domains of concrete beam The wave will result in a transmission and be reflected when arriving at a boundary surface, for the plane harmonic wave with frequency w, each wave shown in Fig. 9-2 can be expressed as [9-59]
ui l ) = Al exp{(iKY l(x i c(1)t)} ui 2) = A2 exp{ (i",(1) (-xiI) - c(1)t)} ui 3) = A3 exp{ (i",(2l(x i2) - c(2)t)} l) -
(9-130)
where U3 is the displacement along X 3 direction, the superscript of U3 indicates a different wave length, A is the peak value of the wave, '" is the wave number with", = w / c s , c is the horizontal wave speed, the superscript of which is indicated in different sub-areas.
9.5.2.2 Basic Theory of Wave Propagation in Damage Media In order to establish the kinetic equations, the coordinate system is shown in Fig. 9-3, assuming ~, (, X represent the positional vector of the natural state of the physical body (State I), the initial stress state (State II) , the microdisturbed state (State III, i.e. the final state) respectively The displacement vectors of states II and III are expressed as
9.5 Wave Propagation in Damaged Media and Damage Wave
Ul
=
( - ~ , U2
= X-
753
(9-131)
~
thus the difference in kinetic displacement vectors of the two states (the dynamic disturbance) is (9-132)
Fig. 9-3 Description of coordinate and substantial states
In the case of the initial stress state, the natural state (State 1) is not to be obtained , and under the assumption of a uniform pre-deformation condition, the kinetic equation is represented by displacement u(X, t) [9-60] as (9-133)
where
5: (t) S 2Jkl -_ U, kaJl
+ D 'J* kl (1 -. (t)
(t) ) c nn
time t ,
(Ju(t)
-. (t)
* oUl + D i*jml -oUk - . - + D i jkm - - . OXm OXm
in which
(J (t)
D * (t) * u2 J + D 2J* kl mn c mn + D mJkl - - . - + 2mkl--.OXm OXm
(9-134)
a;;) denotes the stress field at time t, c;;) denotes the strain field at
ujt )
denotes the displacement field at time t; a;~) denotes the initial
stress field, cj~) denotes the initial strain field, u;O) denotes the initial displacement field; p is the mass density of the material under state II, D i jkl are parameters of material properties. In the case of zero initial condition in the field , the corresponding initial values may be taken as zero, and hence we have S ij kl = D ij kl. Whereas when there exists damage, based on [D* ] = (l - D) [D (O) ], D ; jkl denotes effective values corresponding to the damage stages.
754
9 Dynamic Damage Problems of Damaged Materials
When wave propagation in the general structures is a matter of a small disturbance, the constitutive relationship can be expressed in the incremental form of dynamic disturbance (The incremental symbol is neglected in the formulation) (9-135) In the case where there exist non-homogenous properties of materials and different damage states in the medium, the medium should be taken as storied treatments. The kinetic equation in each layered medium should be satisfied S(n)
-:-,2 0
(n) Uk _
-:-,2 (n) (n) O U i
~
ijkl dXj dXl - P
(9-136)
where the superscript (n) in the formulation indicates the nth sub-layer, and each quantity in the above expressions only depends on the initial field and material parameters of the nth sub-layer. E ach sub-layer has a different thickness, assuming the thickness of the nth sub-layer is h(n). The constitutive relationship in each sub-layer is expressed in the incremental form of dynamic disturbance as -:-,2
(n)
(n)_D*(n)~
(Jij -
ijkl
dXl
(9-137)
The required continuous conditions among sub-layers are (9-138) u(n-l)(h(n-l))
=
u(n) (O)
(n = 1,2,3, ...... )
(9-139)
Where T is the stress component caused by a small disturbance on the boundary surface between corresponding sub-layers; U is the displacement component caused by a small disturbance on the boundary surface between corresponding sub-layers. For the given plane harmonic wave with frequency w, the basic solution of Eq.(9-136) is (9-140) where Nk (k= l, 2, 3) are components of the unit vector in the direction of wave propagation, Ak is the function of displacement amplitude, r;, is the wave number where r;,=w/cs , c is the phase speed of the wave . Substituting Eq.(9-140) into Eq.(9-136) , we have
(B;;) - pc20ik )Ak = 0 in which
(9-141)
B;;) = S r;2lNjNl. If u (n) l has a non-zero solution, it needs to satisfy
9.5 Wave Propagation in Damaged Media and Damage Wave
755
For the model shown in Fig. 9-2, assuming the wave propagates in x direction, then (9-143)
=
B(n) ik
Only when j
s(n) i jklNjNI
(9-144)
=
(9-145)
= l = 1, we have B(n) ik
s(n) i lkl
The other is
=0
B(n)ik
If considering no initial stress, no initial strain and no initial displacement , it gives s(n) i jkl
=
D *(n) i jkl
(9-146)
s (n) ilkl
=
D* (n) ilkl
(9-147)
From the constitutive relationship in the incremental form of dynamic disturbance
a2
(n) (n)_D*(n)~ a ij i jkl aXI
(9-148)
The elastic d amaged constitutive equation of isotropic materials is [a ]
=
[D *] [c]
(9-149)
where [D *] is the effective elastic matrix of isotropic damaged materials. From Eqs.(9-140), (9-148) and (9-149), we have
D:i;i = B(n) ik
=
[
2G*
+ A*
0
o
s(n) i lkl
=
0
0
G* 0 0 G*
1
(9-150)
D *(n) i lkl
(9-151)
Substituting Eq.(9-151) into Eq.(9-142), it gives 2G*
+ A* -
o o
pc 2
G * - pc 2
0
0 0
0
G * - pc 2
=0
(9-152)
756
9 Dynamic Damage Problems of Da maged Materials
Solving Eq.(9-152) gives CI
=
J
2G* p+ ,\ * , c2
=
c3
=
f9f
(9-153)
where CI is the longitudinal wave speed, C2 , C3 are two transverse wave speeds in the directions of (Sh, Sv). Since the propagation of the transverse wave is only considered along the Xl direction and regarding Eq.(9-130), we may take
Eo(l - D) 2p(1 + v)
(9-154)
Substituting Eq.(9-154) into Eq.(9-140) and using boundary and continuous conditions, the wave dynamic equation can be solved. Consequently, the character of transmission and reflection of the plane harmonic wave will be discussed in the next section. 9.5.2.3 Transmission and Reflection of Plane Wave in Damaged Media When the plane wave propagates from a half space into the other half space, since the properties of those two half space media are different, the wave will have a transmission and reflection on the boundary surface between these two half spaces. Based on the path of wave propagation shown in Fig. 9-4, the continuous condition of Eqs.(9-138) and (9-139) should be applied at the boundary surface crossed from regions CD and 0 , that means stress (}13 and displacement U3 in these regions are equal to each other on the cross boundary surface. Assuming the mass density is not changed before and after damage and considering Eq.(9-154) the co-efficients of transmission and reflection of the wave are given respectively as P2
=1_
PI P3
2
l + J(l - D) 2J(1 - D)
Pl1 + J(1 - D)
(9-155) (9-156)
9.5.2.4 One Dimensional Wave in Inhomogeneous Damaged Media Statistical Wave in Damaged Multilayer Media: Firstly, let us consider a model of inhomogeneous damaged media with two interface boundaries as shown in Fig9-4. Assuming homogeneous damage in regions X < X l and X > X2 with damage states Da and Db respectively, the regions X l < X < X2 have an inhomogeneous damage state D(x) , and the damage state function D(x) is
9.5 Wave Propagation in Damaged Media and Damage Wave
757
continuous within [a, b], whereas the special derivate may not be continuous, thus the damage state function can be expressed as
D
Da = const. = { D(x) Db = const.
x ~ Xl
<X < X ?:
Xl X2
(9-157)
X2
x
X,
Fig. 9-4 Analysis model of inhomogeneous d amaged materials
For the phenomena of one dimensional harmonic wave reflection and transmission at the boundary, the motion equation of this problem is
~ (E*dU)
dx
dx
= p d2u
(9-158)
dt 2
Assuming u(x , t) is the solution to the above equation, which varies harmonically with frequency w, then it can be expressed by U(x, t) = v(x)e iwt
(9-159)
Substituting E *= (l - D)Eo and Eq.(9-159) into Eq.(9-158) gives
dV(X)) -d ( [1 - D(x )]dx
dx
+ -pw
2
Eo
v(x) = 0
(9-160)
where D is a known function of x, p is a constant. Let us divide the inhomogeneous region into N discrete layers, the thickness of each layer is X = ( X2 - xd / N, a constant damage D in each element can be assumed, thus the damage in the kth layer is Dk = D(kl"l.x - I"l.x/ 2) , when assuming that the region 0 < X < Xl is the Oth layer and the region X2 < X < X3 is the (N + 1)th layer, then Eq.(9-160) for each layer can be rewritten as n)d2v(x) ( 1 - Jt --dx 2
2
pw ( ) _ +-v X -
Eo
0
(9-161)
The boundary surface consists of the nth and the (n+ 1)th layers, as shown in Fig. 9-5. The origin of the local coordinate system is placed on the left side
758
9 Dynamic Damage Problems of Damaged Materials
of the nth layer. In the general case, either in the nth layer or in the (n+ 1)th layer there are motion waves towards the left and right. The general solution of Eq.(9-161) for the nth layer is (9-162)
I
A,
II
II
A •• ,
II
B.
B•• ,
II.
the 11" la ye r
l he (11+ I)" layer
Fig. 9-5 Wave between interface of n unit and n + 1 unit The general solution of Eq.(9-161) for the (n+ 1)th layer is
v (x )
( X-h )
( X-h )
= R n + 1 expiw t - ___n + L n + 1 expiw t + ___n Cn+l
Cn+l
(9-163)
where L n , Rn indicate wave spectrum co-efficients in the frequency domain respectively for the left and the right wave; R n , R n + 1 indicate wave amplitudes that propagate towards the right , i.e. wave amplitudes in sequence; L n , L n + 1 indicate wave amplitudes that propagate towards the left, i.e. wave amplitudes in the opposite direction; h n is the length of the nth layer; Cn, Cn+l indicates the wave speed in the n t h and (n+ 1) th layers respectively, the expression for them is given by Cn = J(l - fln )Eo/ Pn and CnH = J(l - flnH )Eo / Pn+l · E *du Considering continuous conditions of displacement u and stress CJ = ~ at
X
= h n on the boundary surface we have (9-164)
(9-165)
where E~ , E~H are the effective elastic modulus of media in the n t h and (n+ 1)thlayers respectively. The above equations are coupling equations with
9.5 Wave Propagation in Damaged Media and Damage Wave
759
respect to the four variables R n , L n , Rn+l' Ln+l' from which the relationship between R n+1, Ln+l and R n , Ln can be solved by
(9-166) where {An} is the vector of wave amplitude in the nth layer [Tn ] is the transformation matrix of wave amplitude co-efficients from the nth layer to the (n+ 1) t h layers, (the transfer matrix of wave amplitude co-efficients), the form of which follows as
(9-167)
a
n
=
PnCn ''''n Pn+l Cn+l
W = -
Cn
(9-168)
where an=Pncn/(Pn+lcn+d is the wave resistance. Based on continuous conditions of displacement and stress for multilayer media, the relationship of wave spectrum co-efficients can be obtained by the transfer matrix method [9-62] as
(9-169) In Eq.(9-169), [T~ ] depends on material properties and the layer 's thickness from the first to the nth layers. For the steady-state wave the circle frequency w is a given constant, whereas for the transient wave w is an input of the wide frequency spectrum, and the solution can be obtained by Fourier transformation in the frequency domain. Transformation of Transient Wave in Time and Frequency Domain: Under the disturbance of small wave amplitude, the transient wave problem can be simplified as for many solutions of simple steady-state waves by the principle of superposition. Let us consider an arbitrary input transient wave Ui(t +X/Cn ). in order to transfer Ui into the superposition of many input steady-state waves, Ui is a function of time with the period T given by the method of DFT instead of constant, i. e.
Ui(t) = Ui(t ± nT) = Ui(t), n = 0, 1, 2, . .. 0 (; t (; T.
(9-170)
where the period T must be not only greater than the continued time of Ui(t) but also should be greater than the time of transient response. The period function Ui(t) can be expanded as a Fourier series
760
9 Dynamic Damage Problems of Damaged Materials
L 00
Ui (t)
=
(9-171)
U i k exp(Wkt)
k =-oo
in which
=
Uik
T f U i (t) exp( 1
T
(9-172)
iwkt)dt
o
where, Wk
= 2br!':J.j,!':J.j = l i T
In order to approximately calculate the Fourier spectrum of should adopts a discretization by time step interval !':J.t,
(9-173) U i kl Ui
(t)
(9-174) w here the total discrete time step number is J = T/!':J. t. Using square integration formulation , and paying attention to Eqs.(9-173) and (9-174), Eq.(9-172) becomes 1
=J
Uik
J- 1
L
Ui j
exp( -
iwktj)
(9-175)
j =O
Regarding Eqs.(9-173)rv(9-174) , the above equation can be rewritten as 1
U ik
=J
L
J- 1
Ui j
. 27rkj exp( - t---y- )
(9-176)
j =O
Since the det erminate of the co-efficient matrix given by Eq.(9-176) , which is the transformation from Ui j to U i k, is not equal to zero, the solution of Ui j can be expressed herein as, Ui j
=
~
.27rkj
~ U i k exp(t ---y-)
(9-177)
j =O
Eqs.(9-176) and (9-177) consist of DFT transformation coupling in a one by one way between U i k and Ui j , which is also the discrete numerical method transforming the solved problem between time and frequency domains which may also be calculated by the FFT method.
9.5.2.5 Solution of Wave in Damaged Media by Time Track Transformation Let 1jJ (x) = 1- J?(x) be the continuity function of damaged media and introduce the time track transformation as
9.5 Wave Propagation in Damaged Media and Damage Wave
~(x) =
fo 1j;(z) dz x
761
1
(9-178)
Assuming 2
c
Eo
W
(0 = 1j; (x (~))p(x(~)) , K:(~) = c(~)
(9-179)
thus Eq.(9-160) becomes (9-180) Eq.(9-180) is the second order ordinary differential equation in the standard form and the general form of the equation solution is
+ Bd31(~) v (~) = A2a2(~) + B2 (h(~) v (~) = Alal(~)
~ :::; a' ~ > a'
(9-181)
where AI, A 2, B I , B2 are constants al(~)' ;3 1(~) present two linear independent solutions in the area ~ < a' , a2 (~) , ;32(~) present another two linear independent solutions in the area ~ > a' , a' is the corresponding value of ~ at x = a. According to the continuous condition at the interface boundary ~ = a' , i.e. displacement u(a') and stress a-(a') are continuous at the location ~(x ) = (1 j1j; (z))dz, we have
s;
A1al(a')
Ala~ (a')
+ B 1;31(a') = A2a2(a') + B 2;32(a') + Bl ;3~ (a') = A2a~(a') + B 2;3;(a')
(9-182)
Because Eq.(9-180) is a second order differential equation with a variational co-efficient, the analytical solution can be solved only in few spatial cases of function k(~). In this study, two spatial cases of damage increasing and decreasing monotonously are considered In more general cases, problems can be solved in t erms of some simplified t echniques and by numerical methods.
9.5.3 Analysis for Examples of One-Dimensional Wave Propagation in Damaged Media 9.5.3.1 Example for One Dimensional Harmonic Wave in Damaged Media A piece of beam OC is cut from an infinite length beam (or plate) as shown in Fig. 9-6, where the length of OC is l = 0.3 m, in which the AB part is the inhomogeneous damaged area. The damage state in AB is a gradually
762
9 Dynamic Damage Problems of Damaged Materials
changed damage area with a tape form, and the areas of x < a and x > (a + b) are homogeneous damaged areas, thus in damage states which are denoted by Da and Db respectively, the wave velocities corresponding to these two areas are constants and denoted by C a and Cb respectively. Material constants are given by p = 2500 kg/ m 3 , Eo = 30 GPa, b is used to denote the width of the damaged area, and a, c are used to denote locations of damaged areas y
o I_
A
a
' I-
b
B
'I_ 'I
C
x
C
Fig. 9-6 Computed model of engineering example If a harmonics incident wave is supplied at location A,
u = Asinwt
(9-183)
where A =O.Olmm, w=50000Hz. The received wave at location C can be determined by the basic equations and the continuous conditions at location A and B. The region AB can be divided by N pieces of discrete layers, and the region OA is denoted by the Oth layer, the region BC is denoted by the (N + l)th layer. Because there is no wave propagation towards the left in the region BC, thus B N+! = O. If giving B N+ 1 in the region AO and the transfer matrix [TN+! ] between points 0 and C, the magnitude of wave amplitude A N+ 1 received at point C will be determined by Eq.(9-140). Calculating the time transformed in each small piece, the wave delay time T passing through the whole region can be obtained by superposition. Some calculated examples in [9-61 , 9-64] for several typical models of damage state functions assumed in the region AB are presented as follows. Second Order Parabola Model of Damage State Function in AB Region: Assuming an objective form of damage state function in the inhomogeneous region AB is
D(x ) =
Da - Db b2
2
(x - 0.15 - 0.5b) + Db
(9-184)
thus, when x = a = (0.3 - b)/2 , we have D(x) = Da , and when x = a + b = (0.3 + b) / 2, we have D(x) = Db , the figure of the function when Da = 0, Db = 0.6 is plotted as in Fig. 9-7. (1) When the length b of the inhomogeneous region is taken by 0.1, 0.15, 0.2 respectively and Db varies under unchanged Da = 0, the curve of the received wave amplitude AN+! at point C versus the taken values of Db
9.5 Wave Propagation in Damaged Media and Damage Wave
763
l.0
0.8
c:
0.6 0.4 0.2 0.0 0.0
0.05
0.10
0.15 x
0.20
x/ m 0.30
0.25
Fig. 9-7 Gradual increase curve of d a maged degree
is plotted in Fig. 9-8. As can be seen when [h ----+ 0, the damage state function in the region shows D ----+ 0, and the calculated results shows A N+! ----+ Ao , which shows that the computational model is correct when the medium degenerates into the homogeneous case. 1.20 1. 17
.5
1.14
_ b=O.1 b=0 . 15 _ ____ b=0.2
o 1.11
\
>"<:
1.08 1.05 1.02 0.0
0. 1
0.20
0.3
n.
Fig. 9-8 Influence of d amaged degree in
0.4
0.5
0.6
Be zone on amplitude of waves
(2) When Da = 0 and Db takes values of 0.4, 0.6, 0.8 respectively, as well as when the length b of the inhomogeneous damaged region varies, the curve of the received wave amplitude A N + 1 at point C versus the value taken by b is plotted in Fig. 9-9. As can be seen when b ----+ 0, this case is limited to boundary surfaces crossed by two homogeneous regions. The calculated results are suitable for those computed by directly using the resistant ratio method in reference [9-63], which implies that the computational model is correct when the model degenerates into the case of one boundary surface. (3) When the length b of the inhomogeneous region is equal to a value of 0.1 , 0.15, 0.2 respectively, Da = 0 is unchanged , whereas Db varies, the wave delay time T of the received first wave front at point C versus the value taken by Db is shown in Fig. 9-10.
764
9 Dynamic Damage Problems of Damaged Materials 1.5
~ =0.8
- - - Q =0 .6 Q=OA
""' E
'-'
0
1.3
X
.. a-
• I'
.&,£'
.'
• I
I. I.
• ••
.;.
"
.' ••••••••••
1.00+----,----,----,----,---,----, 0.00 0.05 0. 10 0. 15 1.20 0.25 0.30 b(m)
Fig. 9-9 Influence of length of damaged zone on amplitude of waves 108 105 102
-
b=O. 1
-
b=0.15 b=0.2
---6-
""' 99
'" ..s ....
96 93 90 87 0.0
0. 1
0.2
0.3 Q.
0.4
0.5
0.6
Fig. 9-10 Influence of damaged degree against delay of first wave
For the second order polynomial model of damage state function, the analytical solution of the wave equation can be expressed by Legendre polynomial, from which a practical example can be computed in the form of a numerical solution. When b = 0.1 and rla = 0.6, the comparison between the analytical solution and numerical solution with different numbers of N is shown in Fig. 9-11. It can be seen from Fig. 9-11 that the approaching speed for the numerical solution compared to that for the analytical one is very fast. When N = 20, the numerical solution is very close to the analytical solution with only 0.0033% error. This indicates that the numerical method has a higher accuracy. Therefore, in the general damage case, when it is necessary to consider the propagation time of the first wave front , it is better to use the numerical method for solving this problem. Linear Increasing Model of Damage State Function in AB Region: Assuming that the damage state function rl( x) in the inhomogeneous region varies linearly (9-185)
9.5 Wave Propagation in Damaged Media and Damage Wave
765
0.795 0.794
5
~
0.793
umerical ---.......- Analyt ical
::: 0.792 X ~ 0.79 1 '<:
0.790 0.789
+-----~----~----~--~
o
10
5
15
20
N
Fig. 9-11 Comparison between numerical and analytical results for engineering exa mple
where, when x = a= (0.3 - b) / 2, D(x) = Da and when x = a + b= (0.3 + b)/2 , D(x) = Db, the figure of the function when Da = 0 and Db = 0.6 is shown in Fig. 9-12. 1.0 0.8 0.6 0.4
0.2 0.0 0.00
~m
0.05
0.10
0.15 0.20 x (m)
0.25
0.30
Fig. 9-12 Linear increase curve of damaged degree
In the case of D(x) linear variation, it is still not easy to solve the analytical solution of Eq.(9-16), whereas it can be solved numerically. The obtained results are similarly presented as those in Fig. 9-13 to Fig. 9-15. Damage State Function in AB Region Increasing Firstly Then Deceasing: As the third example, let us consider the damage state function in AB region increasing firstly then decreasing as follows , assuming OA is the homogeneous region and Be is an undamaged region. Then the objective form of the damage state function D(x ) in the inhomogeneous damage region is
- 2Do D(x) = - b - 1x - 0.15 1+ Do
(9-186)
766
9 Dynamic Damage Problems of Damaged Materials 1.20 1. 17
~
_ _
b=O.1 b=0.15
1. 14
_ _ b=0.2
o
1.11
X~ 1. 08 >.
1.05
"<:
1.02 0.0
0.1
0.20
0.3 Q.
0.4
Fig. 9-13 Influence of damaged degree in
0.5
0.6
Be zone on amplitude of waves
~=0.8 -
..... .........
Q=0.6 Q=O.4
• I ••••• , • ••
'
c
...
'
c
,
,
il ' • , ..........
1.05 blm 1.00+----.----.----.---,,---.----. 0.00 0.05 0. 10 0 15 1 20 0.25 0.30 b (m)
Fig. 9-14 Influence of length of damaged zone on amplit ude of waves 108 105 102
-
b=O. l
-
b=0. 15 b=0.2
---A-
99 '"'" '"
-3 96
h
93 90 87 0.0
0.1
0.2
0.3 0.4 0.5 0.6 Q. Fig. 9-15 Influence of damaged degree against delay of first wave
9.5 Wave Propagation in Damaged Media and Damage Wave
767
thus, when x = a = (0.3 - b)/2 we have n(x) = 0 and when x = a + b = (0.3 + b)/2 we have n(x) = O. The figure of the function when no = 0.6 nb = 0.6 and b = 0.1 is plotted in Fig. 9-16. 1.0
0.8
c:
0.6 0.4
0.2
0.0+----,---+----.-----1--,-----, 0.00
0.05
0.10
0.15
0.20
0.25
0.30
x (m)
Fig. 9-16 First gradual increasing, second gradual reducinge curve of damaged degree
The calculated influence of the damage state function and the length of the damaged region on the wave amplitude are illustrated as shown in Fig. 9-17 and Fig. 9-18. The influence of the time of the first attained wave front is shown in Fig. 9-19.
1.00
E 0.99 o
X
0.98
"," 0.97
_
b==O.1 b==0.15 b==0.2
Q. 0.96+-----.----,------,--.-----.----, 0.0 0 1 02 03 0.4 05 06 Q,
Fig. 9-17 Influence of m aximum d am aged degree in AB zone on amplitude of waves
Discussion of Results: The numerical results are limited generally to the analytical solution with an increasing divided layer number, that enunciates the applicability of the solution method by dividing the inhomogeneous region into discrete layers, and the numerical solution may wholly approximate to the analytical solution even if the calculation number is not higher. Consequently, in the case where one is unable to obtain an analytical solution, the detailed
768
9 Dynamic Damage Problems of Da maged Materials 0.99
:§: 0.96 o X 0.93 .j 0.90 0.87
- - n=o.4
+-_--r__r-_,-_--. _ _,-_--,bl m 0.00
0.05
0. 10
O. 15
0.20
0.25
0.30
b( m )
Fig. 9-18 Influence of lengt h of da maged zone on amplitude of wave
~ h
97 - - b=O. 1 96 95 b=0. 15 94 ---+- b=0.2 93 92 91 90 89 88 n, 87 +---~--~--~--~--~--~ 0.2 0.0 0.1 0.4 0.5 0.6 0.3
n.
Fig. 9-19 Influence of damaged degree on the arrived time of the first wave
result of the solutions can be conveniently computed by numerical methods and discussed objectively. When the damage state function is a monotonous increasing function, the influence of the length of damage zone on the wave amplitude can be neglected when the damage state is not higher, and that can still be very small even if the damage state is higher. From the calculations in subsection 9.5.3.1, it can be seen that , for the one-way smoothly varied curve of the damage function , the influence due to replacing the damage function from a straight linear form is no higher than that due to the original curved form. When the damage state function is in the form where it firstly increases, then decreases, the length of the damaged zone has very big influence on the wave amplitude. In particular, when the extreme value of damage is higher , this kind of influence has the highest significance. In a certain damage zone, the delay time of the first wave front obtained at the received point increases with the increase in damage and the form of this relation is a varied curve, whereas when the maximum damage state is below a certain value, the influence of the delay time of the first wave front is
9.5 Wave Propagation in Damaged Media and Damage Wave
769
not higher. All this provides a basis for inverse analysis of the non-damagedetection flaw technique for various structures. 9.5.3.2 Example of Application of Time Track Transformation [9-65] Decrescent Changes in Inhomogeneous Damage in Tape Form: The damage state D(x ) in the damaged area AB can be assumed to be in a specific form as 100 1 2 D(x) = 1 - g (x - a + 10) , a:::; x :::; (a + b)
(9-187)
when b = 0.2, a = (0.3 - b) / 2 = 0.05, the delineation of function D(x) is plotted in Fig. 9-20. l.0
1 - - - -.....
0.8
0.6 0.4 0.2
O. 0
'---~:-----::----::--~...,--:-----:-:-::----,L,,-,:
0.05
0.10
0.15
0.20
0.25
x
Fig. 9-20 Gradual reduction curve of d am age degree
Correspondingly, when x = a, Da =8/9, and when x = a + b, we have Da = 1- 100(b+ 1/ 1O)2 / 9. Using the time track transformation given by Eq.(9178), the basic variable x can be converted as the basic variable ~, the damage state becomes
, a' :::;
~:::;
b'
(9-188)
in which a' , b' are the locations corresponding to that of points A and B, a' =
~
J
_l_ d z = :: b' = 9 '
o g( z)
J 0
_l_ d z = :: + 100 x (10 - l/(b + 0.1)) 9 9
g(z)
The expressions of displacement in the three specified areas :::; b' , ~ > b' are presented by
~
770
9 Dynamic Damage Problems of Da maged Materials
~ - a' ) u = Al exp(iw) ( t - ----;;:u = A 2o:(O exp(iwt)
+ BI exp(iw)
(t
~ + a' ) + ----;;:-
+ B2 j3 (~) exp(iwt)
(9-189)
in which AI, B I , A 2, B 2, A 3, B3 are constants; o:(~) and j3 (~) are two linearindependent roots of wave Eq.(9-180), which can be presented respectively as (l - ~)
j3(~) = (~ + ~ _ ~) 10
9
2
(9-190) The continuous conditions of displacement and stresses at x = a' and x = b' may give 4 additional equations as follows:
Al + BI = A 2o:(a') + B 2j3(a') - iwAdCa + iwBdCa = A 2o:'(a') + B 2j3'(a') A3 + B3 = A 2o:(b') + B 2j3(b') - iwA 3/Cb + iwB3/C b = A 2o:'(b') + B2 j3'(b')
(9-191)
Since Al is known, and B3 = 0, thus the four roots B I , A 2, B2 and A3 can be determined from the above 4 equations given in Eq.(9-191), then A3 is the amplitude value of the received wave at point C. (1) Assuming b = 0.1 as well as a varying within 0.l rv O.2, means that the location of the damage area varies. The calculated results show that the amplitude value of the received wave at point C has no change. On the other hand, the location change of the damage area does not effect the characteristic of the received wave at point C. (2) Assuming a = c = (0.3 - b) / 2, as well as the value of b to be from 0.l rv O.2, which means that the width of t he inhomogeneous damage area varies, the amplitude of the received wave at point C changes along with the varying value of b as shown by the curve in Fig. 9-21. Increscent Changes in Inhomogeneous Damage in Tape Form: The damage state function f?(x) in the damaged area AB can be assumed to be in the other form as
100 ( x-a- b - 1 f?( x ) = l - g lO
)2 , a::O;; x::O;; (a + b)
(9-192)
9.5 Wave Propagation in Damaged Media and Damage Wave
771
0.58 0.57 0.56 0.55 0.54 0.53 0.10
0.12
0.14 x
0.16
0.18
0.20
Fig. 9-21 Effects of length of d a maged zone on amplitude of waves (decreasing change)
when b = 0.2, a = (0.3 - b)/2 = 0.05 , the delineation offunction n(x) is shown as Fig. 9-22. If x = a then na = 1- 100x (b + 1/ 10)2 / 9, whereas if x = a + b then nb = 8/9. 1.0 0.8 0.6 0.4
0.2
0.0.1....------<------------0.05 0.10 0.15 0.20 0.25 x
Fig. 9-22 Gradual increasing curve of damage degree
Using the method of the first case in section (B) to similarly solve the problem, the amplitude value of the received wave at point C can be det ermined as follows , (1) Assuming b = 0.1 as well as a varying within 0.l rv O.2, i. e. the location of the damage area varies, the calculated results show that the amplitude value of the received wave at point C has no change. Similarly to the first case shown in subsection 9.5.3.2, the location change of the damage area does not effect wave propagation. (2) Assuming a = c = (0.3 - b) / 2, as well as the value of b to be from 0.l rv O.2, i.e. the width of the inhomogeneous damage area varies, the amplitude of the received wave at point C changes along with the varying value of bas shown by the curve in Fig. 9-23.
772
9 Dynamic Damage Problems of Damaged Materials 1.86 1.83 1.80 1.77 1.74
1.71'---_ _ _ _ _ _ _ _ _ _ _ _ _ __ 0.10
0.12
0.14
0.16
0.18
0.20
x
Fig. 9-23 Effects of length of damaged zone on amplitude of waves (increasing change)
Discussion and Conclusions: From the above analysis of the numerical examples and curves in the figures, it can be seen that the amplitude magnitude of the received wave at the end C relates to the length of the inhomogeneous damage area. The wave amplitude decreases when the wave propagates from the medium with a higher damage state to the medium with a lower damage state. Along with the length of the inhomogeneous damage area increasing, the decrease in wave amplitude follows. On the other hand, the wave amplitude increases when the wave propagates from the medium with a lower damage state to the medium with a higher damage state. Along with the length of the inhomogeneous damage area increasing, the increase in wave amplitude follows. It also can be seen from Fig. 9-21 and Fig. 9-23 that both curves show infirm non-linearity. In the general engineering inspection, the two curves can be considered as straight lines, the whole curve can be equivalent to server fold lines. Whereas the location change of the inhomogeneous damage area does not affect the wave propagation. All this provides the basis of back analysis in the Scatheless Inspection Technique. 9.5.3.3 Example of Transient Wave Propagation in Damaged Media
Transient wave propagation in inhomogeneous damaged concrete media was investigated in [9-65], which will be presented in this section. Continuous inhomogeneous damaged concrete media can be approximately treated as homogeneous damage in a stratified-form. Using spectra transfer matrix and signal processing, impulse responses of three typical damage state models were calculated. The calculation showed that the amplitude of the response wave was enlarged and the waveform distorted due to damage, and the enlargement and distortion were more evident with the increase in damage. The analyzed object is still chosen as a piece of the inhomogeneous damage region AB in the concrete beam with infinite length considered previously. In order to explain the inhomogeneous behavior caused by damage Rabotnov's damage definition [l = 1 - E* /Eo, (0 ~ [l ~ 1) is taken into account again here.
9.5 Wave Propagation in Damaged Media and Damage Wave
773
In this example, an input transient wave is supplied at the emissive source point A
0:::; t :::; 0.0003 t < 0 or t > 0.0003
(9-193)
When the spectrum of amplitude and phase of the incident transient wave was calculated by Eq.(9-176), the relationship between the amplitude vector {Hd of the incident transient wave at point A and the amplitude vector {HT} of the transmission transient wave at the end point B can be obtained by Eq.(9169) Consequently, the response of the transient wave can be expressed by Eq.(9-177). Model of Linear Damage State Function: The linear damage state function in the region AB can be considered again as a more simple transient wave model, the expression of the linear damage state model D(x) is chosen rather simply as
D(x) = 2x, 0:::; x :::; I
(9-194)
Based on the computational algorithm provide previously, considering N = 30, the enveloped figure of the frequency spectrum of the incident transient wave at point A and the transmission transient wave at point B are shown in Fig. 9-24, as well as the transient response of the transmission wave in the time domain shown in Fig. 9-25. 0.040
E
..s ~
0.035
- - Incident wave
0.030
----- Transmis ion wave
0.025 0.020
0.015 0.010
0.005 20000
40000 (J)
6000 (radls)
80000
100000
Fig. 9-24 Amplitude sp ectrums of incidence and transmission wave in linear changing d amage model
Fig. 9-24 and Fig. 9-25 show that the weakened phenomenon of the stiffness in concrete materials cause the displacement amplitude of the transmission transient wave in the frequency domain to increase more than that of the incident transient wave, but the variation tendency is unchanged. The calculation process also shows that the phase of frequency spectrum has changed more due to the inhomogeneous effect of mat erials, and the phase variation in
774
9 Dynamic Damage Problems of Da maged Materials 0.14 0.12 0.10 0.08 :::: 0.06 0.04 0.02 0.00 -0.02
~
0
l.0
t (ms)
2.0
3.0
Fig. 9-25 Receiving response curve of linear changing damage model
the propagation process of different harmonic wave components with different frequencies is more significant, which means a little increase in the signal amplitude in the time domain, but the model form of waves has a certain anamorphosis. Second Order Polynomial Model of Damage State Function: Considering another second order polynomial model for the damage state function in the region AB , the expression of the different model D(x ) is chosen simply for the transient wave as D(x )
= - 10x2 + 6x, 0:::; x:::; I
(9-195)
Since the variation rat e of the damage state function changes with x varying, when choosing the discrete number N = 300, similarly to the linear transient model, the frequency spectrum of the incident transient wave and the transmission transient wave are shown in Fig. 9-26, as well as the transient response curve in the time domain of the transmission wave received at the end point B as shown in Fig. 9-27. 0.050 0.044 0.040 0.035 E 0.030 2: 0.025 S 0.020 0.QI5 0.010 0.005 0
- - Incident wave ---- - Transmission wave
0
20000
40000 (j)
6000
80000
100000
(radls)
Fig. 9-26 Amplitude spectrums of incidence and transmission wave in conic changing damage model
9.5 Wave Propagation in Damaged Media and Damage Wave
775
0.20 0.15
~ 0.10 ::::
0.05 0.00 -0.05 +----,---,-------,----.-----,----r 1.0 2.0 3.0 o t (ms)
Fig. 9-27 Receiving response curve of conic changing damage model
The variation characteristics of the signal illustrated in Fig. 9-26 and Fig. 9-27 are similar to those of the linear model, but the increasing size of the transmission wave amplitude in the time domain is greater than that of the model of damage linear variation, since the stiffness of the material is weakened even more severely. Opposite Test in Experimental Model: Considering the opposite test model as that where the signal emissive point A and receiving point B are put on the two sides of the damaged structure, the damage state of the material appears as an inhomogeneous variation along with the testing path. Assuming the material density is still a constant (similar to before), the inhomogeneous character is determined by the damage state function f?(x) , the distribution form of which is illustrated in Fig. 9-28.
c:
1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0
0
0.05
0.10
0.15
0.20
0.25
0.30
x(m)
Fig. 9-28 Sketch of damage variety in opposite test model
Launching a transient input wave from point A, in order to apply the combination method, both of the frequency domain analysis and transfer matrix analysis discussed previously, into the stress boundary value problem , here an
776
9 Dynamic Damage Problems of Damaged Materials
alternative boundary condition of the emissive wave is given differently to the displacement boundary condition presented in the previous subsection and is considered as an emissive boundary condition of the stress wave.
f(t) = {
O.IMPa,
o ~ t ~ 0.00003 t < 0 or t > 0.00003
0,
(9-196)
According to the located state of the signal source point and the received point, we understand that the stress wave supplied at the boundary is a longitudinal wave, i. e. 0"1 (O ,t) = f(t) , 0"1 is the normal stress along the propagation direction. Transforming the problem into the frequency domain, we have
_* (
0"1
) _ E* (X)dU(X ,W) dX
(9-197)
x,w -
where 0-1' (x, w) and U (x, w) are the images in Fourier transformation of effect ive stress O"i (x, t) and displacement U(x, t) with respect to time t. Obviously, the co-efficients of the wave spectrum still satisfy Eq.(9-169), and the emissive condition of Eq.(9-196) can be represented in the frequency domain as (9-198) where subscript "I" indicates the paramet ers corresponding to the first layer of the inhomogeneous region after discretization; F(w) is the Fourier transformation image of f(t). Using a similar algorithm to calculate, the frequency spectrum and displacement response of the received signal at point B in the time domain are plotted as shown in Fig. 9-29 and Fig. 9-30.
E:::t
~ 0.02
0.01
o o
100000
2()()()()0
w(rad/s)
Fig. 9-29 Amplitude spectrum of transmission wave in opposite test model From Fig. 9-30 it can be seen that a significant phenomenon of additional oscillation in the received signal occurs. This phenomenon makes it difficult
9.5 Wave Propagation in Damaged Media and Damage Wave
777
2.0 1.8
I
::
1.6 1.4
1.2 1.0 0.8 0.6 1.0
I
(m )
2.0
3.0
Fig. 9-30 Receiving signals in time doorman of opposite test model
to solve the problem in the inverse analysis. In order to eliminate the additional oscillation in the inverse analysis, a Laplace transformation should be applied to the analysis for the complex frequency domain that may efficiently overcome the difficulty caused by this phenomenon. Discussion of Conclusion: Using frequency domain analysis and the transfer matrix of wave spectrum co-efficients, the impulse response in the time domain after the wave has passed through the inhomogeneous damaged region can be analyzed transiently. Due to the existence of damage, both amplitude and phase frequency spectrums of the output wave have been changed therefore, which causes the wave amplitude to increase and the wave model form to anamorphosize. From numerical examples, it can be found that the greater the damage, the more significant the increase in amplitude and the change in the anamorphosis of the wave model form. Some phenomena of additional oscillation happened under certain boundary conditions. Research into all these phenomena provides an important basis for the method of inverse analysis for identification of a medium 's properties in the further application of the transient wave response field. 9.5.4 Kinematic Wave Applied to Crack Tips 9.5.4.1 Illustration of Damage Development Due to Wave Experiments reveal that transverse cracks always start at the free edges of specimens, then slowly multiply and propagate toward the center of specimens, thus building up a non-homogeneous damage distribution across the width of specimens. At a given number of cycles N, damage depends on the distance x from a free edge. Our objective will be first to propose a model leading to an equation governing a pseudo-damage variable J), which as a function of x and N is not the same as the traditional defined damage, and then to compare predictions of the model with the experimental results [9-21 ]. The structure under consideration is assumed to be a three-layered laminate. As shown in Fig. 9-31, transverse cracks are located in the central off-axis
778
9 Dynamic Damage Problems of Damaged Materials
layer. They start from a free edge and occupy a part of the width of the specimens (in x direction), in contrast to the situation observed in quasi-static tests or in comparatively thick 90° layers. Their propagation is constrained by the presence of the outer 0° layers.
Fig. 9-31 Cracks in a constrained layer transverse to the load direction In the early life of specimens, cracks are short and few in number and they occupy narrow strips along each specimen edge. As the number of cycles increases, these cracks become longer and closer to each other, as shown in Fig. 9-32. However, during a significant part of the specimen's life, there is no interaction between the two crack arrays emanating from the free edges.
I -.....--.-+-- x
t-
-
f-
-
N= 2000 cycle
N= 5000 cycles
N =50000 cycles
Fig. 9-32 Transverse crack development during fatigue Here, damage f}( x, t) at position x and time t is defined as the crack density in the y direction (i. e., the load direction), that is the ratio f} = n ell , where ne is the number of cracks crossing an element of length I along the y direction, as shown in Fig. 9-33. In the special case of interest here, this definition is consistent with the general framework introduced by Talreja [9-66] and Allen, Harris and Groves [9-67, 9-68].
9.5 Wave Propagation in Damaged Media and Damage Wave I I
::------1..~ In.=
I
779
I
I
f+ 11I,= 41 •
I
11,= 2
~11I,= 3 1
I
x
= 0"":. 0 - - - - -____01-1••- - - - -_ _ x = 21 7.5 Illm
I
7.5 mill
n=II/1 Fig. 9-33 The pseudo-damage definition
9.5.4.2 Modeling Kinematical Waves In order to model the phenomenon, we resort to the concept of kinematic waves introduced by Lighthill and Whitham [9-69] to describe traffic flow on highways. Conservation Equation: The basic assumption is that a new crack tip can appear only at the specimen edges, which is true as long as the matrix does not contain sizeable defects in its original state. Then a conservation equation for crack tips can be written, which connects the number of crack tips entering and leaving a rectangle of dimensions (X2 - Xl, I) in the specimen to those contained in the same rectangle, as shown in Fig. 9-34.
q(x,. I) :~~~!§ , ~,~H~,!==.1
q(x" f)
.1 : I
.' I
x-x,
Fig. 9-34 Crack tip conservation
More precisely, let ne(x, t) denote the density of crack tips at X, i.e., the local number of crack tips per unit length in a strip of height I, and let q(x , t) denote the flux per unit time; i.e. the number of crack tips crossing an element of height I at position X per unit time. The rate of change in the total number of crack tips in the above rectangle of finite dimensions (X2 - Xl, l) is balanced by the net in-flow across Xl and X2 d
dt
f ne(x, t)dx + X2
q(XI '
t) -
q(X2 '
t) = 0
x,
Taking the limit as
X2 ---+ Xl,
we obtain the conservation equation
(9-199)
780
9 Dynamic Damage Problems of Damaged Materials
(9-200) If we introduce the velocity function v(x, t) of the crack tips at x, then q and n e are connected by q = n eV . As illustrated in Fig. 9-35, from the definitions of damage (crack density along y) and crack tip density (along x ), nand n e are related through
dx
11, =1,2,3,4,5
J
l"-
II
q
-
I 1
'N II
q
1M2 = - II,dx I
'-
Fig. 9-35 Illustration of ne versus n
(9-201)
Relationship between q and f): All equations written so far are purely geometrical and do not rely on any specific assumption concerning the behavior of the material. The simplest description of the damage propagation phenomenon is obtained when we stipulate a functional relationship between v and f) in the form v = ±Q(f)), the sign ± accounting for damage propagating both ways. It means that each crack adjusts its velocity to the crack density in its immediate vicinity, as suggested in Fig. 9-36.
Free Edge
Load
Fig. 9-36 Interaction of a crack tip with neighboring cracks Indeed, it has been observed by Boniface and Ogin [9-70] and Lafarie Frenot and Henaff-Gardin [9-71] that the interaction between crack tips could
9.5 Wave Propagation in Damaged Media and Damage Wave
781
be viewed as if they were hindering each other's progression: when a crack tip has close neighbors, it tends to reduce its velocity. It would be a better approximation to suppose that v is a function of
aD a D as well as oX ax
2 ~ , -2
the first and second density gradients
A
D, which means A
that crack tips will reduce their velocity to account for an increasing density ahead. This introduces a certain amount of non-local damage (see, [9-72] in the constitutive relationship between v and D, taking into account D , and
2D aa2~
A
A
at x is a restricted way of considering the values of
fJ
aD
~ oX
in a small
vicinity of x(x - x < x < x + x). Then, in the spirit of [9-73], the simplest form of the corresponding relationship is
a (aD) ax ax
v=C(D)-K -ln A
_
A
(9-202)
or
aD
q(x, t) = CW) a~
+K
a2 D ax;
(9-203)
when attention is restricted to crack tips, moving in the positive direction. Partial Differential Equation for f]: Eliminating q and n e from Eq.(9200) through Eq.(9-203) results in
afJ = Ka2fJ _ C(D/ fJ
(9-204) ax 2 ax When C(fJ) = 0, Eq.(9-204) reduces to the well-known one-dimensional diffusion equation. This approximation applies during the early stage of the specimen's life, and the corresponding damage development was studied by Gamby [9-74]. When K = 0, Eqs.(9-200) and (9-201) together with the former assumption q = ± QW) lead to
at
A
afJ ± C(D/ fJ = 0 or
at
A
ax
(9-205)
(9-206) Eq.(9-206) is the simplest form of a second-order quasi-linear hyperbolic equation known as a nonlinear wave equation. It describes many dispersive wave propagation phenomena with the possible formation of shock waves. From now on, the analysis will be restricted to situations where Eq.(9-206) applies.
782
9 Dynamic Damage Problems of Damaged Materials
Characteristic Curves-simple Wave Solution: Let us assume that the solution [) function of x and t is known. The two families of curves (3s (x =
x (s) ,t = t(s)), paramet erized by arc-length s, such that
dx
dt = ± C([)) ,
are
the characteristic curves associated with this solution. If one of the families
dx
of characteristic curves (31, say dt = ± C( [)), consists of straight lines, the
aD +
corresponding solution is called a simple wave [9-75] then, in view of at
C([))(~~)
= 0, one has
~~
=
(~~) (~:)
+
(aa;)
(~:)
= 0 along
(31. Thus, [) is constant along each curve of this family. Similarly, in view
aD + C([)) (aD) a~
of at
= 0, [) would be constant along each straight line dx
characteristic of a family such that dt = - C([)). Simple wave solutions are encountered in several important cases, e.g. for the initial boundary value problem in the quarter plane (x > 0, t > 0) with the conditions ([)= o and
aD
at ~ 0 for t = 0) and prescribed values G(t) = [)(O,t) on the axis x = O. In this case, the solution is such that [)(x, t) = G(t - x/CW)). When circle loading is of interest, the time t has to be replaced with the number of cycles N. Simple solutions also prevail when the domain of interest is the half-strip (0 < x < 2L, N > 0) where 2L is the width specimen, which is precisely the case here, for numbers of cycles less than N f' N f being the number of cycles when the characteristic curves emanating from the points (x = 0, N = 0) and (x = 2L, N = 0) intersect. If the model applies, the
dx
characteristic lines of slope dN = C([)) [respectively -C ([)) ], along which [) is constant, should be straight lines in the left (respectively right) part of the specimen, as long as the crack arrays emanating from both edges do not interact, as shown in Fig. 9-37. tor N
tor N
Edge
x=o
Load
Fig. 9-37 Simple wave solution.
~ = Ox 2
0
9.5 Wave Propagation in Damaged Media and Damage Wave
783
9.5.4.3 Ogin's Model In order to be able to assess the consistency of the above theory with experimental results, we need some more assumptions concerning the mean crack da velocity v(x, N) = dN ' where a = a(x, N) is the mean crack length at position x after N cycles. From a simple shear-lag analysis, Ogin, Smith, and Beaumont [9-76] showed that the stress-intensity factor pertaining to a crack tip located between two neighboring cracks spaced 2s apart has the form Kmax = B 1 CJMV2s, where 2s = l/ Q , CJM is the maximum applied stress and Bl is a constant; they also assumed that the crack growth rate obeyed some da . . form of Pans law such that v(x, N) = dN = B 2(Kmax )m, where B2 IS another constant. Then, the co-efficient C(Q) of the wave equation has the form da / dN = C(Q) = F(CJ M)Q-m 2, which predicts that C varies with Q according to a power law. Experimental Results: Circle loading tests were performed on T300/914 carbon/epoxy laminates by Lafarie Frenot and Henaff-Gardin [9-71]. Two stacking sequences were investigated: [03 , 90, 04]s- (A) and [0 7 , 90]s- (B). In laminate (B), where damage propagation is easier ([9-77]) , an early interaction between cracks emanating from both edges is observed, which prevents the simple wave solution from prevailing for a large number of cycles ([9-71]). In this study, we only use the results pertaining to laminate (A). The load ratio is 0.1, the maximum applied stress being CJ M = 0.6CJR where CJR = 1440 MPa is the static failure stress of the laminate. For several values of the number of cycles, the damage distribution across the specimen width was recorded through X-ray pictures (see [9-78]). Experiments versus Theory: In order to assess the correspondence of the model with the experimental results, we plotted the iso-damage contour lines in the (x, N) plane, for the left part of the specimen only (0 < x < L). As can be seen in Fig. 9-38, each curve is indeed a straight line of slope C(Q) , as predicted by the model. This allows the value of C to be determined for each value of Q, as illustrated in Fig. 9-39. It is remarkable that the so-obtained experimental curve fits in with a power law curve, as predicted by the above theory; its exponent m/2 is close to 1. It is interesting to point out that Boniface and Ogin ([9-70]) arrived at a similar value of m for a slightly different material and by a completely different procedure. In summary, according to the proposed model, the co-efficient C of the wave equation is related to damage variable Q through a power law whose exponent has been denoted - m/2. Plotting the contour lines of equal damage results in an experimental curve such that m/2 is close to unity, for the particular material and laminate investigated. It would be informative to perform the same verification for other laminates, for instance laminate (A) mentioned
784
9 Dynamic Damage Problems of Da maged Materials 60000
// / / / V/ / / / V/ / / / 1/ / / '
50000
// //
/
/"
on
/ / / / ' / ' /""'" / / ' / / ./' ~ ~ 20000 '7Y- v./ /"': /"" ...../J. R'/ ~ ~.....-:10000 l/.M ~ ,t:?""'" ;..--:
17~
oI
2
4
3
-5
-
6
0.0 =0. 1 • .0 = 0.2 • .0 = 0.3 • .0 = 0.4 • .0 = 0.5 = 0.6 • .0 = 0.7 . Q = 0. 8 . Q=0.9 • .0 = 1.0 In = 1. 1
7
x( mm )
Fig. 9-38 Iso-damage curves . [9-E6] 8.0 X 10' -.j- ·--t. -
7 OX 10' -..1--. .
!
. -t. . ·_. . ·t-..·_+-..--j-..·-i. ·_. ·t.
l_....._L. _ .....L .._ ..L . .-1._ ........l_.. -L ii
I
I
!
Iii
!
-1- ,-+-+--!---I----\---+ ....... SOX I0' --1-- J iii i ---1.---1..l a. '() 4.0X 10' -..1 - - ,._+._.-!--. --i--t lOX 10' -J---l ---1..-. 1---1----+ Ii 6.0X 10'
! !
2.0X 10'
I.OX 10'
+--1 -"1'''1--1-~I I"
o-·1-·---t.. o
0.2
:
I
I
I
I
1 "- ___
--f--L1
-·--t-·-"-r-"-"·r-"~---r----
0.4 0.6 0.8 I 1.2 C(Q)=8.5X 10' XQ ....
.
1.4
Fig. 9-39 C(SJ) versus $] [9-66]
earlier, provided the only part of t he specimen life for which characteristics are still straight lines is used. The influences of the loading level and ratio should be investigated. The validity of the model also needs to be assessed for other materials and an extension to two-dimensional damage distributions (as encountered in notched laminates, for instance) would be an important step toward construction of a general damage growth law, incorporating the transition to the next degradation mechanism and an ultimate failure criterion. 9.5.5 Damage Wave in Elastic-Brittle Materials 9.5.5.1 Essential Aspects of Damage Wave This study aims to address the non-local effect arising from damage evolution, t he spatial fluc t uat ion of damage measure, and the micro-structural interactions and to present a unified theory to describe the propagation of damage waves. We introduce a scalar damage variable, and take it and its gradient as internal state variables. A nonlinear partial differential equation for the kinetics of damage evolution is formulated within the framework of non-equilibrium
9.5 Wave Propagation in Damaged Media and Damage Wave
785
thermodynamics. The traveling-wave solutions of this equation are sought in the form of solitary waves of the kink type, based on the assumption of free energy including the nonlinear energy attenuation and spatial energy fluctuation caused by damage wave propagation. Although a number of models [9-36, 9-79,9-51] have been proposed to simulate the damage wave phenomena and the anti-kink behavior of damage evolution through a damage diffusion model, there are no attempts to describe explicitly the solitary wave-related behaviors of damage wave propagation except [9-49]. This study is an extension of the work of Zhang and Mai [9-49] and the results obtained can provide some guidance for future experimental and theoretical studies on impact dynamic behaviors of elastic-brittle materials. Furthermore, the physics-based model developed here can be used as a benchmark for the development of a unified computational-mechanics technology for engineering applications. This section is organized as follows: A statement is given of wave propagation in an infinite medium. The basic principles of thermodynamics based on internal state variables are briefly discussed and the corresponding equations of damage wave motion are derived. In order to establish the governing equations, a specific case is studied for elastic-brittle materials with specified free energy density. It is found that the resulting damage wave is a solitary wave without energy dispersion. The analytical solution for the one dimensional case is derived in detail. The features of analytical solutions are discussed in comparison, and asymptotic analysis for stored energy in the damage wave is carried out. The validation of the developed model is presented by comparison between experimental data from the literature and the issued analytical solutions
9.5.5.2 Thermodynamics Basis of Damage Wave Consider an infinite solid in which damage evolves in time and space, the damage ext ent is attached to material points based on phenomenological description. At each material point, its location and motion at time t are decided by the coordinates {x;} and {Vi (Xi, t)} , respectively. For the sake of simplicity, a scalar function D(x, t) within the range [0, 1] is introduced as an independent damage variable to describe the effect of micro-defects and their neighborhood on material degradation. We recognize that the isotropic scalar damage variable is an approximation to the first order, even if homogeneous isotropic material exhibits severe anisotropic damage [9-50]. Consider that the effective stress {O'*}, which acts on the damaged materials, is related to the applied Cauchy stress {O'} in the general form ([9-80])
{ *} 0'
{O'}
= f(D)
(9-207)
in which D is the traditional damage variable dealing with an average measure of the reduction in the cross-sectional area to sustain the applied stress.
786
9 Dynamic Damage Problems of Damaged Materials
Like elastic wave theory, the distribution of D(x, t) in the medium is called the damage field and its time-dependent variation is denoted by the rate of damage tJ and the spatial-dependent variation by the gradient vector of
aD
damage a{ xd . The rate of damage has been studied extensively in much of the published literature. Interested readers associating with this section can refer to Lemaitre and Chaboche [9-79], Lemaitre [9-81]' Lu [9-46], Hild et al. [9-50], and Bai et al. [9-47, 9-48]. Here, some important physical background information related to the gradient of damage is summarized. It is well known that many studies on damage and/or fracture, for example Peerlings et al. [9-82]' Chen et al. [9-51 ]' De Borst and Schipperen [9-83], and Bazant [9-84]' reveal that a length scale is required in the characterization of materials and structures. The classical one-variable form of damage description indicates that the damage evolution should be around the front of the stress wave. In addition, the damage is an averaging quantity and it can increase or decrease due to the interaction of micro-cracks. The radiation and attenuation of energy caused by changes in microstructures cannot be explored, and neither is the spatial energy fluctuation due to inherent non-homogeneity. Many remedial methods have been put forward , such as non-locality, strain gradient and Cosserat (or micro-polar) medium to solve the issue. In this section we introduce the gradient of damage as an additional internal state variable in the thermodynamic description of the dissipative process. This quantity is clearly related to the spatial fluctuation of the mean damage field. The same technique has been widely used in the nearest neighbor models of statistical mechanics, for example the Ginzburg-Landau theory for phase transition ([9-85]), [9-86] for surface instability of thin film , and [9-87] for the mechanics of earthquakes ([9-85]'"'-' [9-87]). Therefore, the resulting phenomena from micro-structural evolution can be dealt with within the general framework of non-equilibrium thermodynamics, as stat ed by Lemaitre and Chaboche [9-80]. The reversible energy E for damaged elastic-brittle mat erials is defined by
(9-208) in which p is the mass density, {vd the velocity vector, PT the generalized mass density related to tJ, and E is the free energy density rate. The physical meaning of the above equation can be further interpreted as follows , (1) The first term inside the brackets is the kinetic energy defined in continuum mechanics. (2) The second term is the additional kinetic energy associated with time dependent damage evolution. It must be emphasized that damage can
9.5 Wave Propagation in Damaged Media and Damage Wave
787
evolve by itself. For example, fast propagation of a micro-crack cannot be stopped by unloading the applied stress. The energy radiation from the point asperity ahead of a fast-moving crack front has been experiment ally observed by Sharon et al. [9-54] and theoretically studied by Willis and Movchan [9-53]. The emission of kinetic energy from a fast-moving shock wave front should be taken into account in the construction of the reversible energy. Based on the dimensional analysis, PT is a general mass density associated with the mean density of emitted kinetic energy by micro-cracks. (3) The third t erm is the free energy as defined in CDM [9-80]. Within the framework of thermodynamics, the free energy contains the mean strain energy to account for energy attenuation with increasing damage, and the spatial fluctuation about this mean strain energy. The first part has been delineated in CDM by Lemaitre and Chaboche [9-80]. On the other hand, the internal energy of randomly distributed microstructures would give rise to small fluctuations about the spatial- and temporal- dependent mean strain energy. If the wavelength of the shock waves is compatible with this micro-structural size, the energy fluctuation becomes non-negligible. It is assumed that the free energy density is a function of the strain tensor {Si j} , strain rate tensor {iij }' entropy S and entropy flux {gil ,
dD
damage field D, and its gradient d{ Xi }' The first gradient of damage variable is used commonly to capture the fluctuation, as is done in statistical mechanics by Rundle et al. [9-87] and Muller and Grant [9-86]. The idea of considering its gradient as an internal varia ble in CDM can be found in [9-88] and [9-89]. Therefore, the free energy density can be expressed as a function of a set of thermodynamic state variables
({Si
w=W
j},
{iij }' s, {gi} , D,
d~~})
(9-209)
If the heat flux is denoted as {qd , the flux of entropy is given by
(9-210) in which T is the current absolute t emperature. It is evident that the dissipated energy is associated with the interaction of micro-cracks, for example crack coalescence or frictional sliding of crack surfaces. Thus, there is an increasing trend towards energy dissipation with an increase in damage extent. The dissipative energy can be defined as
cp =
If t
(
TS
+ (d{dT Xi })
T
{gd
+ AD )
dVdt
(9-211)
in which A denotes t he work-conjugated force associated with the damage, to reflect the energy dissipation by the micro-crack coalescence per unit volume.
788
9 Dynamic Damage Problems of Damaged Materials
The problem studied here is related to the deformation and evolution of damage in an infinite medium, so that the effect of boundary conditions can be ignored. It is also reasonable not to include the external forces, heat flux and damage source on the boundary in deriving the equations of motion and constitutive relations. To obtain the motion equation and the evolution equations for the thermal state variables, we can construct the energy functional
U = E + W* + W
(9-212)
in which W is the external work caused by the applied force, heat flux and damage source on the boundary. The Lagrangian equilibrium equations are: (1) Equations of motion
d{ v;} dt
d{ O"ij } d{ xj }
p-- = - -
..
Pr n
d{H;}
= d{ xd - Y + A
(9-213) (9-214)
(2) Evolution equations of state variables:
dW {O"ij } = Pd{Cij } Y
dW
= P dn
(9-215) (9-216)
dn
in which Y and {Hd are the generalized forces associated with nand d{ Xi } ' respectively. For simplicity, we make a small deformation assumption and let {cij } be small too. Also, it is noted that because the time derivative of n is not necessarily continuous, we can choose the left derivative as follows
n=
lim n(t) - n(t - M) M-.O
/).t
(9-217)
As far as they are concerned, all the time derivatives in this section are left derivatives. The time derivative of the functional U may produce kinematics laws of damage evolution. The time-related variation of U leads to
(9-218)
To obtain the constitutive equations, we resort to the restrictions of thermodynamics. As the material is assumed to be elastic-brittle, the specific energy due to elastic deformation vanishes. The first law states
9.5 Wave Propagation in Damaged Media and Damage Wave
.
TaT'
W = {O'ij} {Cij } - a{xJ [T{gi}) - {Hd D]
789
(9-219)
in which the extra entropy flux is {Hi }D and internal energy sources vanish since there is no plastic dissipation as stated above. Besides, the constitutive laws also obey the second law of thermodynamics, that is the Clausius-Duhem inequality,
T(PS + a{xJ a{9i}) ?: 0
(9-220)
Combining Eqs.(9-218)<'V(9-220) , we get the following inequality
-
aT )T ( a{x i } {gi } -
.
2AD
.
T aD
+ YD + {Hd a{xJ?: 0
(9-221)
The above equation can be split into three parts, arising from three different sources of dissipated energy: thermal effect, intrinsic dissipation and irreversible external processes, such as phase transformation, micro-crack evolution and chemical reactions. Thus, we have (9-222) (9-223)
- AD?: 0
(9-224)
Furthermore, it leads to (9-225) in which [J);ij] is a positive definite tensor. It should be noted that Eq.(9-225) is similar to the Fourier law and the tensor [J);ij] is called the t ensor of thermal conduction co-efficients. In addition, normality is assumed for the evolution of damage variables. That means there exists a convex free energy density W, so that the inequality of Eq.(9-222) holds. Similarly, the dissipative force A must be the convex function of D and the state variables mentioned above. It is expected that there is a convex pseudo-potential of dissipation '!!(D), so that
A = _ a,!!(~)
aD
(9-226)
The same result as Eq.(9-226) was obtained by Fremond and Nedjar [9-89] and the cited references therein. They also used an indictor function for D to guarantee the condition 0 :::; D :::; 1.
790
9 Dynamic Damage Problems of Damaged Materials
For many applications it is advantageous to replace the entropy S by the temperature T and its increment llT. This can be achieved by a corresponding Legendre transformation leading to the Helmholtz energy density
(9-227)
In the spirit of thermodynamics, is assumed to be convex and sub-differential with respect to the thermodynamic state variables. It should be noted that its value must be positive in all subspaces. To be consistent with the internal variable theory, a reasonable expression of free energy density is given by
1 (dD) dD= -1 [( 1 - D + -1 D 2 - D 3 + -1 D 4) We + DWI + -"'d -- T 2
p
2
2
d{x i }
1
d{xJ (9-228)
in which WI is the saturation or residual strain energy density prior to failure,
We is the elastic strain energy density without damage at a certain state ({ Cij }, {Eij }, llT). 9.5.5.3 Governing Equations of Damage Wave We measure the interaction of the strain and temperature fields
We({Cij }, {iij},llT)
= ~ [.\( {Eij}, llT)cTi + 2p,( {Eij} , llT){ Cij} T {Cij } + 2KexllT L
Cii ]
(9-229)
dllT T dllT + "2 X (d{ XJ ) d{ xJ 1
in which .\ and p, are the elastic moduli, K is the bulk modulus, ex is the thermal expansion co-efficient, llT = T - To in which To is the reference temperature and X is the heat flux due to the temperature gradient. "'d is the second moment in the sense of statistical mechanics to cope with the nonuniform distributions of damage, for example in [9-87]. As already stated, there is a spatial fluctuation of energy radiation due to the damage wave about its mean value. In particular, "'d measures the stiffness in the direction of the damage gradient to restrict energy fluctuation. It should be emphasized that the special polynomial f(D) = 1 - D + 0.5D2 - D3 - 0.5D4 is selected to ensure compatibility with CDM, that means f(D) is a decreasing function of [0,1] with f(O) = 1 and f(l) = O. The choice of a higher-order polynomial lies in the fact that the energy attenuation caused by micro-structural changes is nonlinear, as shown in [9-53]. Indeed , various forms of f( D) have been used for different cases, for example f( D) = 1- D for tension and f(D) ~ 1 - 0.2D for compression, as suggested by Lemaitre [9-81]. Based on the physical interpretation of f(D) addressed in the literature such
9.5 Wave Propagation in Damaged Media and Damage Wave
791
as [9-80, 9-81]' it is reasonable to believe that the special polynomial proposed in this study is suitable for capturing non-linearity under the impact dynamics loading condition. Fig. 9-40 shows the variation of the first two terms in free energy density with respect to the extent of damage. As expected, an increase in damage can reduce the free energy. The first term in Eq.(9-228) vanishes related to the loss of spall strength and constant residual free energy is assigned to the internal free energy post damage wave, which relates to the nonzero shear strength in the materials behind the damage wave. The free energy satisfies the requirement that the Helmholtz energy density function is positive, convex and . .. . aT aD sub-dIfferentIal III the space of ({ Cij}, {Cij} , T, a{ xd' a{ Xi } . Because of the range of damage variables, the free energy should be less than its counterpart in the virgin undamaged materials, i.e. 'f! ~ Woo 1.2.-------------------, 1.0 i:;::'
~
0.8 0.6
0.4
0.2
o.o+---.---,..---,..---,..-----j 0.0
0.2
0.4
0.6
0.8
1.0
Q
Fig. 9-40 Schematic representation of strain energy density, with corresponding potential. T he platform indicates the residual strain energy density behind the d a mage waves
Substituting Eq.(9-229) into Eqs.(9-227)"-'(9-228) and (9-215)"-'(9-216) , we obtain
aw
(
Y = P aD = - 1 + D - 3D 2 + 2D 3) W e + WI
(9-231) (9-232)
792
9 Dynamic Damage Problems of Damaged Materials
To obtain the dissipative force associated with [2, we assume that the pseudopotential of dissipation, mimicking kinetic energy, can be expressed by (9-233) where, T)T is the viscosity parameter of damage movement. It is chosen so that the energy dissipation in the form of damage results only from an additional viscous phenomenon for the damage variable. Thus, substituting Eq.(9-233) into Eq.(9-226) yields (9-234) Thus, inserting Eqs.(9-231), (9-232), and (9-234) into Eq.(9-214), we obtain t he final equation for the evolution of damage as (9-235)
9.5.5.4 One-dimensional Solutions of Damage Wave To explore the physical meaning of Eq.(9-235), the one-dimensional problems are discussed here. Consider the damage wave propagation in a bar or a ring as an example. It is assumed that the semi-infinite bar, suddenly loaded by impact at its end and the damage wave propagate towards infinity. Eq.(9-235) in this one-dimensional problem may be rewritten as
(9-236) To simplify the above equation, the following parameters are introduced: (9-237) Here, as PT is the general mass density and "'d is the stiffness, Co denotes the velocity of the damage wave front. As the stiffness decreases and the general mass density with increasing damage, Co implies a limit. Without energy radiation, the situation is the same as the crack-front waves in [9-90]. As stated by Morrissey and Rice in [9-90], the inferred speed limit for fracture waves is the Rayleigh wave speed along the crack surface. Thus Co reaches the maximum in a perfect elastic medium without energy radiation , i. e. the longitudinal sound speed of the material. When PT = 0, the dynamics of damage waves become diffusive. This special case has been studied by Chen et al. [9-51] in their numerical modeling. Cl describes the damage velocity when the damage wave propagates in a damaged material and C2 ( cxx, Exx , I'1.T) denotes the velocity when the damage wave propagat es in an undamaged
9.5 Wave Propagation in Damaged Media and Damage Wave
material in a given stress and strain state. Normalized viscosity the material damping effect. The governing equation can be rewritten as ..
n -
2
a2 n + (n -
co~ oX I
3n
2
+ 2n 3 )c22 = (c22 -
2
cI )
-
.
C3 n
C3
793
describes
(9-238)
Now we can proceed with the dimensionless variables to simplify the governing equation for damage by the following mapping (9-239) which gives
. + 7]rn. - ~ a2 n + n oX
n
I
3n
2
3
+ 2n =
- F(x , t)
(9-240)
where F( x , t) = (ci - c§)jc§ = (WI - W e)j W e. It should be noted that F( x , t), which represents the inhomogeniety effect at time t, is exactly the dissipative energy associated with material damage at the local material point. The coupled mechanism exists for the evaluation of those thermodynamic state variables. The above equation of damage evolution is the Klein- Gordon cubic nonlinear equation, or so-called non-integrable ip4 model. This appears in problems of quantum field theory, see ([9-91]) , and in phase transition theory see ([992]). In addition, Clifton [9-39] attributes the damage wave in glasses to phase transformation. This is consistent with the assumption of the free energy in the form of Eq.(9-228). Eq.(9-240) is highly nonlinear and will be solved numerically elsewhere. To study the behavior of nonlinear equations, we take the cases with small viscosity and small dissipative energy through an asymptotic analysis, that is 7]--+0 and F(x, t) --+0. The perturbation method is suitable for this weakly integrable equation and the solutions are of solitary waves, irrespective of whether the unperturbed system is integrable or not [9-93]. So the corresponding equat ion can be rewritten as
. ~ a2 n + n oX I
n -
- 3n
2
3
.
+ 2n = E'R [D]
(9-241)
in which 0 < E' « I, E'R [J?] = - F(x , t) - 7] r J? and it approaches zero when x --+ ±oo due to the fact that n --+ 0 when no damage occurs. First let us consider the evolution of the steady-state particular solution of Eq.(9-241) , i. e. E' = O. The steady-state or traveling-wave solution is sought in t he form of n = n(x - vt), in which v is the propagation speed. It is noted in [9-54] that the steady-state motion can retain a unique shape and the shape is more or less like a solitary wave. It should be mentioned that v is the relative speed, i.e. v = V jco, if V is the absolute speed. It can be seen that V can
794
9 Dynamic Damage Problems of Damaged Materials
be any value below co. It is determined by the waveform and considered an unknown constant in
..
cpf!
f! - Clxi
+ f! -
3f!
2
3
+ 2f! =
°
(9-242)
From Eq.(9-242) we have
2 Cl 2f! 3 2 (1 - v ) Cl~2 - [(f! - 3f! ) + 2f! ] = 0 in which
~
= x - vt.
Multiplication of both sides by
Clf! Cl~
(1 - v 2) (Clf!)2 a[
-
(9-243)
and its integration yields
f! 2(1 - f!) 2 = C
(9-244)
in which C is a constant. When C=O, i.e. the minimum offunction f!2(1 - 2f! + f!2) , the solitary wave solution can be obtained, otherwise a nonlinear periodic solution in a waveform exists. Here we first consider the former case. Thus, it is given by
~
df!
n
fo 1 -
(2f! - 1)2
= ± 4VT=1J2
(9-245)
and we have the steady-state solution n
J£
vt - Xo ) ) = -1 ( l ±tan h (x - ~ 4v 1 - v 2
2
(9-246)
in which the signs ± refer to two solutions of the solitary wave, kink and antikink. Therefore, the solution is an antikink solitary with a range between o and 1, as shown in Fig. 9-41. The result obtained here confirms the experimental observations by Sharon et al. [9-54] and numerical conclusions by Chen et al. [9-5 1]. As far as the physics is concerned, the sign+ is assumed in Eq.(9-246). This means that the solution is a solitary wave of the antikink type. It is seen that f! ----+ 1 for ~ ----+ 00 and the initial value of the damage variable is zero. This is consistent with the evolution process of damage. If no dissipative energy is involved , the material point would reach the failure criterion very soon as v would be large. The steady-state Langrangian density of an anti-kink solution is L( x t) ,
2
1 = -1 (Clf!)2 - -1 (Clf!) + -f!2(1 _ f!)2 2
Clt
2
Clx
then the total energy of the moving antikink is
8
(9-247)
9.5 Wave Propagation in Damaged Media and Damage Wave
795
x
o
-5
- 10
10
5
Fig. 9-41 Schematic of an anti-kink solitary wave moving toward the left
=
(dD)2 + -L '2 (dD)2 at + '2 00
f
[1
oo [
1
1 + v2 32(1 - v 2 )
+
dX
1 2
SD (1 - D)
2] dx (9-248)
1] 4 32 sech ~vdx
=
1 3Vf=V2
-00
Expanding the energy in t erms of Taylor series, it leads to
=
v
«
1
(9-249)
in which the mass m = 1/3 and initial energy Eo = 1/3. In addition, if a small perturbation like in Eq.(9-241) is included, the solution is a nonlinear periodic wave, rather than a solitary wave, as pointed out by Abdullaev [9-93]. It is found that the solution ret ains an identical form as in Eq. (9-246) , but the speed varies with the perturbations and the movement of the antikink can be represented by the antikink energy center defined as (9-250) Following the procedure of [9-94]' we obtain equations for the kink velocity and kink energy center for the perturbed cases. Differentiating Eq.(9-247) with respect to t and using the perturbed nonlinear equation, we obtain the differential equation for the velocity of the solitary wave of the kink type below v'
= 3(1 4
v2)
foo cR [Do ] dx -00
cosh2(¢)
(9-251)
in which ¢ = (x - vt) / (4J(1 - v 2 ) and R [Do ] is the effect of the perturbation R [D ] on the anti-kink solution given by Eq.(9-242). In the same way, we find the equation for the position of the anti-kink as
796
9 Dynamic Damage Problems of Da maged Materials
x~(t) = -3v ~
J
-00
¢cR1DO] dx cosh (¢)
(9-252)
and the energy center of the perturbed antikink
Z'(t) = v -
x~(t) = v + 3v~
Jex: ¢cR1D o] dx -00
cosh (¢)
(9-253)
Consider the homogenous deformation, that is the magnitude of F( x, t) is independent of the location of the material point. This leads to
Z'(t) = v
+ x~(t) = v - 3v~ foo ¢c[-F(t~ -00
- (Wt] dx cosh (¢)
(9-255)
It is seen from Eqs.(9-254) and (9-255) that the propagation speed decreases due to the existence of the damping effects. The damage can make the position of the antikink center extend and delay the time for material damage to reach the failure condition. Following Rodriguez-Plaza and Vazquez [9-94] and Risken [9-95], and considering the statistical damping effect, the solution of the mean velocity of the damage wave in inhomogeneous, elastic-brittle materials can be expressed as
(9-256) where (v (t) ) = J~oo dz f~ l p(z, v, t)vdv , p(z , v, t) is the probability density that satisfies the Fokker-Planck equation associated with Eqs.(9-254) and (9255). The above equation demonstrates that the velocity of the damage wave front decays exponentially, which is compatible with the experimental observation from Sharon et al. [9-54] on fracture front waves. To testify the validity of the theory of damage waves, data analysis has been carried out on experimental measurements from [9-38], in which plates of soda lime glass (with an average longitudinal sound velocity of 5.58 km/s) were tested at an impact velocity of 1.17 km/s . Eq.(9-207) or Eq.(9-208) from [9-38] have been used to determine the average failure wave velocity ef, as well as the wave front position x and the corresponding traveling duration [ti, t x ] for four test cases (see Table.9-1). The magnitude of the average damage wave speed can be estimated by the following time-based averaging method
9.6 Analysis for Dynamic Response of Damaged Simple Structures
797
Table 9-1 Comparison between the measured and calculated damage wave velocities Case ti(fls) tx(fls) x(mm) (Vi-x; (km/ s) cf(km / s) 1 0.000 1.662 2.524 1.52 1.52 2 0.000 1.280 1.615 1.56 1.57 0.000 0.484 0.780 1.61 1.61 3 0.752 1.269 1.975 1.49 1.48 4
1
(Vi-x) = - -
tx - t
1.,
f (V) dt tx
(9-257)
ti
If according to Eq.(9-256), the mean speed can be expressed as
(V(t)) = 1.642e- o.094t (kmjs)
(9-258)
where t is in microseconds. The averaged velocities (Vi -x) calculated from Eqs.(9-257) and (9-258) during the time interval [ti, t x ] are presented in Table.9-1 , which are nearly equal to the measured failure wave velocities cf by Kanel et al. [9-38]. Therefore, the exponential decay estimation of the speed of damage waves matches well with the experimental result.
9.6 Analysis for Dynamic Response of Damaged Simple Structures 9.6.1 An Introduction of Dynamic Response of Damaged Structures 9.6.1.1 A Brief Introduction of Dynamic Damage Behavior and Required Equations Many researches prove that when a damaged structure is subjected to dynamic loading, because of higher stresses near the damaged areas, the dynamic response increases significantly with the increase in the degree of damage and this in turn influences the damage propagation. The dynamic response of a damaged structural component and the dynamic damage behaviour of damaged materials have been studied analytically and numerically in author's articles [9-7, 9-8, 9-17, 9-18, 9-19, 9-23, 9-24, 925], in which different methods of analysis for damage growth, propagation and accumulation in structural components have been implemented in the finite element programme. That means practical applications to investigate the dynamic damage behaviour and characters from numerical results by comparison with different cases and methods in term of some simple structural components.
798
9 Dynamic Damage Problems of Damaged Materials
This section concerns the applications of the above developed computational models for damage evolution and damage dynamic responses of engineering materials under dynamic loading. Two essential models describing the anisotropic damage evolution in mat erials are presented to study anisotropic damage response behaviours from numerical analysis for some simple structures. The first is based on a power function of the effective equivalent stress and the second on the damage strain energy release rate. Moreover, it was noted that the damage growth may turn the response of a structure into resonance and as soon as a damage-induced resonance occurs, the stress level increases and the damage grows even faster. It should be realized that most structural components subjected to dynamic or impact loading and, hence, suffering damage over a period of time, are mainly beams and plate as encountered in building frames, raft foundations, machine foundations , rail tracks, aeronautical-structures nuclear and ship structures etc. Even though there are other problems in geotechnical engineering where such dynamic loading is to be considered as in tunnel blasting, they are more complex. Only simple structural components will be considered for the present essential analysis, whereas the damage behavior of complex practical engineering structures will be studied in subsection 9.8. Therefore, in this section the formulation for damage analysis of beams and plates is presented first and then the numerical examples are included . The finite element equation representing an anisotropic damaged body has been presented in subsection 9.4.2 by modeling from Eqs.(9-81) to (9-86) , which involves the mass matrix for a damaged element the time dependent stiffness matrix for an anisotropic damaged element the general nodal force vector and the time-dependent damping matrix for a damaged material. The numerical computation for any structure can be worked out for direct application. The concept of anisotropic damage can be considered in two cases: the first is anisotropic damage taking place in an original isotropic material, and the second is anisotropic damage taking place in an anisotropic material. Thus, the anisotropy in damaged materials may result only from the anisotropic damage in the first case or result both from the anisotropic damage and the anisotropy of material properties in the second case. The term anisotropy in this study is considered major in the second case unless specifically indicated. The studies in this section will show that the frequency spectrum of a damaged structure is down-shifted , while the damping ratio of damaged materials becomes higher, the amplitude of the response significantly increases and the resonance ensuing from the damage growth still occurs in a damaged structure. 9.6.1.2 Behavior of Elastic Constitution of Damaged Material In the elastic case, the constitutive matrix of an anisotropic damaged material at a given point and time in a general coordinate system (XYZ) was
9.6 Analysis for Dynamic Response of Damaged Simple Structures
799
presented by Eq.(9-86) in subsection 9.4.2, where the elastic matrix [.0 *] of the anisotropic damaged material was presented in the principal coordinates of the anisotropy (Xl, X2,X3 ). In 2D, the effective elastic matrix of anisotropic damaged material has been expressed in detail by Eq.(5-116b) from [9-19, 9-18]. The anisotropic damaged state of a material in 3D can be expressed by the anisotropic principal damage vector {Sl} = {Sll' Sl2 , Sl3}T , where the principal anisotropic damage variables, Sll , Sl2, Sl3, are the principal values of a second order damage t ensor. The matrix [To- ] used in Eqs. (9-84) and (986) is the coordinate transformation matrix with respect to the stress vector in 2D defined by Eq.(5-29b) in Chapter 5. The elements of matrix [To- ] in 2D can be expressed by the two dimensional anisotropic orientation angle e. The relationship between the net (effective) stress vector {(J'*} and the Cauchy stress vector {(J'} for anisotropic damaged materials in the global coordinate system (XYZ) can be presented by Eq.(5-33) as {(J'*} = [
o [
i
_I -
1- £1,
_ 1 1-£1 2
1 1- £1, -
1 1- £1 2
s in 2 e 1-£1, cos 2 e 1-£1,
1
sin2e 2
s in 2e - 2-
+ 1-£1 cos e 2 + 1-£12 s in e 2
2
(9-259) and by Eq.(5-36) for a plane strain case. Since the micro-structure within a material has changed due to damage, the material constants and the internal energy dissipation (internal damping) also change [9-23, 9-96]. Therefore, the stiffness matrix and the damping matrix of a damaged element must be considered as a function of the damage variable {Sl} which varies with time. However, the mass matrix independent of the damage has been assumed in this book. On the other hand , damage causes a degradation of stiffness and the frequency spectrum of the structure is down-shifted significantly. Hence, the damage has inevita ble influences on the internal damping. 9.6.1.3 Behavior of Damping Matrix of Damaged Structure As mentioned in subsection 9.4.2, the influence of damage on material damping has not been the subject of any major experimental or analytical investigation. A type of effective R ayleigh damping and effective equivalent viscous damping was introduced for anisotropic damaged materials by expressions of Eqs.(9-87) and (9-88) , which are convenient for discussing the damping problem from the point of view of numerical analysis.
800
9 Dynamic Damage Problems of Damaged Materials
For the Rayleigh damping defined in Eq.(9-87), a ratio of damaged to undamaged damping ratio T)( = (* I( was defined by Eq.(9-120) , which is a function of the damage variable D and the ratio of the undamaged natural frequency WdW2' Eq.(9-120) has been used to describe the influence of damage on the damping behaviour of damaged materials. Thus, T)( = (* I( was defined by [9-7, 9-8, 9-23"-'9-25] as a Damage Factor of Damping Ratio in subsection 9.4.4 shown below again (*
=- =
T)(
1
1=D + (1 1+
(
WI
D)~
WI
W2
Eq.(9-120) combined with Eq.(9-114) will be used to evaluate the damaged damping ratio (* in this section. The damaged damping ratio (* = T)(( is obtained under the given damaged state and the known natural frequency ratio WdW2 of the first and the second modes. Thus, the damaged Rayleigh damping parameters 0:* (3* employed in the Eq.(9-87) of damping matrix [C*] can be approximately determined by Eq.(9-121) after obtaining the damaged frequency wI, W2' as 0:* = 2(*wiw2/ (wi + W2) and (3* = 2(*I(wi + w2 )· Similarly the equivalent viscous damping for damaged and undamaged material introduced in Eq.(9-127) by "(* = 2mw*(* and "( = 2mw( can also be defined as a Damage Factor of Viscous Damping Ratio [9-7, 9-8] in order to determine the viscous damping matrix [C*] expressed in Eq.(9-88) using Eq.(9-129) as follows, *
T)'Y
= l.- = (1 "(
D)T)(
1 + (1 _ D)2 W I = W W2 1 + ---.!. W2
Fig. 9-42 shows how the damage factor for damping ratio T)(, viscous damping T)'Y and critical damping T)'Y c [9-7, 9-8] vary with the damage variable D for the cantilever beam where WdW2 = 0.1596. From this figure, it can be seen that the damping ratio (* increases significantly, whereas the equivalent viscous damping and critical damping decrease when damage growth occurs. The reason for this is that the natural frequency is decreasing significantly and critical damping also decreases much more than viscous damping. 9.6.2 Response of Damaged Simple Structure under Dynamic Loading The dynamic response of a damaged simple structure can be obtained either by numerical solutions or by analytical solutions. If the damage state within a damaged material under dynamic loading has unstable characteristics, then the response of the damaged structure should be coupled with the damage
9.6 Analysis for Dynamic Response of Damaged Simple Structures
801
5
S
1), = ( /
4
1)y=y'/ Y 1)l" =Y:/ r,
1), 3
Tw
U
1)y 1)", 2
..1), .. .. '
0
0
'
0.2
'
0.4
0.6
0.8
Q
Fig. 9-42 Damage factor for damping ratio, viscous damping and critical damping versus da mage variable
growth. For an unstable damage state, the determination of the dynamic response as mentioned above must combine the equations Eqs.(9-84) , (9-85) and (9-86) with the governing Eq.(9-82). In order to clearly and directly illustrate the effect of damage on the dynamic behavior of materials and the dynamic response of damaged structures, in the present study simple cantilever beams, simply-supported deep beams (in the isotropic case) and simply-supported shell plates (in the orthotropic case) have been represented numerically from [9-19]. The purpose of these analyses is to simulate some experimental tests on damaged structures subject to dynamic loading. The structural geometry and material properties are given in Table 9-2. Table 9-2 Structural Geometry and Materia l Properties of Analyzed Components St ructural Geometry Type Cantilever Beam Simple Supported Deep Beam S imple Suppor ted Squall Plate
Size
Material Prope r t ies Load
25x 1 x 1 Conce ntrated (m ) at Free End 50x6x2.5 Concentrated (mm) at Center 2x2xO.2 Distribu ted (m ) Uniform
EI ~ E2 V12
MPa l.Ox 10 5 0. 3 l.Ox 10 5 2.76x 10 7 0.22 2.76x 10 7 54.2 0.26 13 .6
P
( kg/m 3 l.0 0.01
3600 l.0
A~B
0.02 4 .2x 10 - 52 2.49 x 10 8 0.01
n~k
22 11
In this study, the analysis of the dynamic response is based on the direct numerical-integration method in the time domain. From the analysis, it should be noted that the results from different integration schemes (for example Newmark and Wilson e schemes) do not differ significantly under the corresponding integration stability conditions for various damage states.
802
9 Dynamic Damage Problems of Damaged Materials
The dynamic response of a damaged beam can be obtained by solving Eq. (9-82) or by analytically solving the partial differential Eq. (9-77). In the case of an unstable damage state, the dynamic response of the damaged beam can be analyzed by integration of the combined damage kinetic equation given in Eqs.(9-60), (9-61) and Eq.(9-75) or Eq.(9-76). In order to illustrate the dynamic response of these three damaged simple structures, a simple elastic damaged constitutive equation has been considered for these structures. The geometry, material constants, boundary conditions and the finite element mesh for the example of the damaged cantilever beam are shown in Fig. 9-43. Fig. 9-44 shows considered loading types. The dynamic responses at the free end of the cantilever beam under different loadings are comparatively shown in Figs. 9-45 (a) to (c).
= 100000 MPa
E
V=
p
0.3
jP(t)
=0.1
:1 :1:1:1:1:1:1:1:1:1 :
Fig. 9-43 Cantilever bean for study of the dynamic behaviour of damaged materials
p(t)
P(I) H(I)
1.0 1 - - - ' - ' - - - - - l.0
o
I
0
T= 3.8694 l.0 11 T /',1= 0.38694
=
sin(f)ol(H(I)-H(t,)) cu o= 1.256 T= 3.8694 I,=T
II
(a) Unit stepe pulse loading (b) Unit rectangular pulse loading
/',1
= 0.25
II
(c) Half sine pulse loading
Fig. 9-44 Type of pulse loading In Fig. 9-45, T is the nature period of the undamaged beam. It can be noted that the displacements obtained by one dimensional analysis agree well with those of beam theory whereas the two dimensional analysis predicts a value larger than others as expected. The damping response of the cantilever beam under unit rectangular pulse loading has also been investigated in the case of equivalent viscous damping "( = 0.1. The comparison of results corresponding to numerical analysis and analytical results is shown in Fig. 9-46.
9,6 Analysis for Dynamic Response of Damaged Simple Structures 0,2 , - - - - - - - - - - - - - - , _ _ 2-D F. E. Analysis 0. 15 ............ I-D F. E,Analysi Beamlheory
0,2 0, 1
--
0
............
0. 1
-0.2 2
0
Dimen ion less time lIT (a) For unit step pi use loading
803
2-D F. E, Analy i I-D F. E. Analy is Beam theory
D,S
1.5 Dimen ion I s time lIT
2
(b) For unit rectangular pluse loading
0.2 . , - - - - - - - - - - - - , 0, 1
o 0, 1 -o_~ i - - - - - , - - - , - ' - - , - - - - j
o
D,S 1.5 Dimensionless ti me lIT
2
(c) For half sine pluse loading
Fig, 9-45 Dynamic response under different loadings on the cantilever beam 0.2 , - - - - - - - - - - - - - - - - ,
0, 1
o r = 0,1
!2 = 0.2
0, 1 -0 .. -0 .. -0 "
Analytical results F. E. results
-o.2+----.---.,---~---l
o
0,5
1.5
2
Dimens ion less time li T
Fig _ 9-46 Response at free end of the damaged cantilever beam
804
9 Dynamic Damage Problems of Damaged Materials
Figs. 9-46 and 9-47 numerically compare the analytical solutions for the dynamic responses in cases of isotropic damage (v=0.3, E2/ El = 1, [l = 0.3 and 'Y = 1.0) and orthotropic (anisotropic) damage ([ll = 0.3, [l2 = 0, = 45°). Results of the dynamic response plotted in Fig. 9-46 are for the cantilever beam with the damage state [l = 0.2 and the viscous damping parameter 'Y = 0.1. Results presented in Fig. 9-47 are dimensionless results of an undamaged and damaged plate, which are also comparatively shown in Fig. 9-47. The analytical result is obtained only for the isotropic damage case using the Laplace transformation technique and the numerical result is obtained for both isotropic and anisotropic damage cases using the Newmark time integration technique.
e
4,-------------------------, o
0 D. D.
Analytical results F. E. results
o
o
3
0
o Q=O.3
0=45 £2,=0 0
Oq=O.3
O~~--.-----_.----_r----~
o
0.5
1.5
2
Dimensionless time tiT
Fig. 9-47 Dynamic response at the center of the damaged square plate The responses presented in Figs. 9-46 to 9-51 simulate the deflection at the loading point of the structure under unit rectangular pulse loading over non-dimensional time, where w is the deflection at the loading point of the structure and T is the length of the first period of time when the structure is undamaged. In order to illustrate the influence of damage evolution on the dynamic response of a damaged structure, a dimensionless plot of the ratio of damaged and undamaged maximum displacements for different representations of the damage state is shown in Figs. 9-48 and 9-49 for the damaged cantilever beam. Fig. 9-48 shows the ratio of damaged and undamaged maximum displacement at the free end of the cantilever beam versus the degree of damage. Fig. 9-49 shows the ratio of damaged and undamaged maximum displacement at the free end of the cantilever beam versus the ratio of the length of the damaged zone to the whole length of the cantilever beam as the damage zone spreads from the fixed end to the free end.
9.6 Analysis for Dynamic Response of Damaged Simple Structures 6
805
Tw
4
*e
i
~ ~
"' "2 O~-----r-----r-----r----~
o
0.2
0.4
n
0.6
0.8
Fig. 9-48 Ratio of the damaged and undamaged maximum response against the degree of damage 3~-----------------------'
2
O+----.--~,---.----.--~
o
0.2
0.4
0.6 V* / V
0.8
Fig. 9-49 Ratio of the damaged and undamaged maximum responses against the proportion of the damaged volume in the beam
It is evident that the maximum displacement increases significantly with damage growth and propagation. It can be seen that the value of the ratio is as high as 6 when the damage variable is 0.8. Fig. 9-48 can be used to illustrate the effect of the damage variable on the maximum deflection of the damaged cantilever beam. Fig. 9-49 can be used to observe the effect of damage propagation on the maximum deflection of the damaged cantilever beam. This phenomenon is defined as the concept of Damage Propagation (i.e. damage zone expansion) in damage mechanics to distinguish it from the concept of Damage Growth (i.e. the damage value increases) [9-13]. The plots shown in Fig. 9-50 to Fig. 9-52 indicate the influence of the damage state on the dynamic response of a structure under unit rect angular
806
9 Dynamic Damage Problems of Damaged Materials
pulse loading. Fig. 9-50 shows the plot of the deflection at the free end vs nondimensional time. Fig. 9-50 indicates the effect of the location of the damaged element on the deflection at the free end of the beam as a function of the non-dimensional time. It can be observed from the dynamic response of the structure that the location of the damage is very significant when comparing cases Band C for example. It can be seen that the response when the damage is located at the fixed end has more effect than when it is located at the middle element.
o 0.25 0.5 0.75 1.25 1.5 1.75 2 0.4 +--....1...--....1...--..1....--..1....--..1....---'----'-----1 0.3 D
0.2 ~
E
'i'
0. 1
o -0 1 -0.2+ - - - - - - - - - - - - - - - - - - 1 A:
I
B:
~t ~Ie~e~t ~~af~ ~ =,0.4
C:
,u~d~m~ge,d ~ ~ 0,
, ,
I 6,th ,EI~,~nl~!l1fg~d r 70.4
D: ~=0.4 Fig. 9-50 Effect of location of damaged element in the beam on the dynamic response Fig. 9-51 shows the influence of damage growth on the dynamic response of the damaged cantilever beam under unit rectangular pulse loading. Fig. 9-52 shows the dynamic response of the damaged beam during propagation of the damaged zone in the beam. Fig. 9-52 can be used to observe the influence of damage propagation (i.e. damage zone expansion) on the dynamic response of the cantilever beam. Fig. 9-53 (a) shows the history of dynamic response due to damage growth associated with Eq.(9-90) under harmonic sine loading applied at the free end of the cantilever beam. Fig. 9-53 (b) shows the history of the damage rate at the fixed end of the cantilever beam during damage growth. The phenomenon presented in Fig. 9-53 is a "resonance" state due to damage growth, strictly speaking, due to unstable damage growth because the velocity of damage growth in this example is far higher than that of damage growth itself. In the case of unstable damage growth, all natural frequencies of the system are reduced significantly due to damage growth. When one of the
9.6 Analysis for Dynamic Response of Damaged Simple Structures
807
0.6 - r - - - - - - - - - - - - - - ,
0.4
c::
0.2
o ~.2+_--._--._--._-~
o
0.5
1.5
2
Dimensionless time Il l'
Fig. 9-51 Dynamic response of the damaged cantilever beam for different damage status 0.2
0.1
~ ;,., 0
~.I
0
2
1.5
0.5
Dimensionless time
1fT
Fig. 9-52 Dynamic response of the damaged beam during propagation of damaged zone 0.1
5
:. A
w*
I~
0.08
8 006
.c::
0
0.04 0.02
-5 0
20
40
60
80
1(5)
(a) Resonance due to damage growth
100
0
0
20
40
60
80
I() (b) Damage rate at the fixed end
Fig. 9-53 Resonance and the damage growth rate of the cantilever beam
100
808
9 Dynamic Damage Problems of Damaged Materials
natural frequencies reaches the excitation frequency, the resonance occurs. This process will continue until the structure fails. This phenomenon can be called Damage Resonance [9-7].
9.6.3 Lagrangian F E Analysis for Dynamics of Damaged Deep Beam In this section a simply-supported deep beam in isotropy under plane stress conditions with a vertical lead at the centre has been considered for numerical analysis. The time history of loading is chosen to simulate the impact loading. The purpose of this analysis is for the simulation of some experimental t ests on damaged structures subject to dynamic loading. The constitutive law and damage models described in the previous section have been implemented into the dynamic Lagrangian finite element program. Quadrilateral 8node elements have been used with 3x3 Gaussian quadrature in order to integrate these equations. The finite element analysis is conducted both for micro-cracks with growth and without growth and the solutions are compared with each other for the implication of the effects of damage evolution. In the following paragraphs the procedure for implementation of the damage models is presented. Figs. 9-54 and 9-55 show the finite element mesh and the time history of loading for the simply-supported deep beam respectively. The constant time interval of 5 Ils with 500 t ime steps has been adopted. Both mesh size and time step constraints are satisfied according to the suggestions of White and Valliappan [9-97]. The material constants assumed are as follows: Young's modulus E = 276 GPa, Shear modulus, G = 113.1147 GPa, Poisson's ratio, v = 0.22 From the experimental work of Davidge et al. [9-30] on high-quality aluminum in a three-point bending test under ambient laboratory conditions with constant strain rates in the range 18xlO- 6 and 18x10- 4 S-l according to the method presented in subsection 9.4.3.2 the following material properties were obtained: m = 13; n = 22; 0"0 = 120 MPam 3 / 13 ; A = 4.193x10- 45 MPa- 22 s-l; k = 11; B = 0.249 x10 9 P a- ll s-\ Mass density p = 3600 kg / m - 3 ; Damping ratio ~ = 0.02. (S1)
(60)
(SS) (4S) (3S) (2S) (1S)
(1)
(6)
(S)
7
11
(10)
21
Fig. 9-54 Finite eclement discretization In this analysis, the damage evaluation in each element is determined at each G aussian point in the structure, thus making it possible to model both
9.6 Analysis for Dynamic Response of Damaged Simple Structures
809
p(t) In N
50.0
Time in
~s
Fig. 9-55 The time history of loading
damage propagation and damage growth. The stress-strain law adopted for the brittle materials in this analysis is as follows: at any time increment, if the principal stress within the element is compressive, then the original properties are considered to be valid for the constitutive relationship. On the other hand, if tensile stress occurs, then the material properties have to be changed in the direction (or directions) normal to the tensile stress. In other words, the stiffness matrix of the individual elements will be changed as the status of the micro-cracks alternate from opening to closing. Hence the stiffness matrix of the system is changed at every time step. During loading, the elements of the damage tensor are accumulated for every time increment. The element stiffness at the end of the previous time step is used to compute the system stiffness matrix for the current time, with the consideration of the brittle behavior of materials as discussed earlier. The state of stress in each element is obtained and used in damage evolution laws to update the damage tensor components and the element stiffness matrix at every time step. An iterative algorithm is used to integrate the damage evolution equations and update the stress at each time step. Consistent with the damage-based continuum approach used here, the element failure is defined by a minimum normal criterion (9-260) where Di (i = 1, 2) are eigenvalues of the damage tensor in the two dimension case and Dc is the critical damage value. Hence, the damage tensor components calculated at each time step are compared to its critical value, Dc When Eq.(9-260) is satisfied for a specific element, it is assumed that failure occurs along a plane normal to the ith eigenvector of the damage tensor and has zero stiffness in that direction. When both Dl and D2 reach the value of Dc, the element is considered to have been failed due to tension and it is assumed that the element is capable of supporting only hydrostatic compression of stresses. The plots shown in Fig. 9-57 rvFig. 9-64 indicate the influence of the damage state on the dynamic response of the deep beam, Figs. 9-57 and 9-58 show the influence of damage growth on the dynamic response of the beam when the highlighted elements in Fig. 9-56 are damaged with the average damage Dav = 0.5(D 1 + D 2) varying from 0 to 0.6. It is evident that the displacements and stresses increase significantly with damage growth. Similarly to the function of Figs. 9-51 and 9-52, plots in Figs. 9-59 and 9-60 can be used to observe
810
9 Dynamic Damage Problems of Damaged Materials
the influence of the damage propagation (i.e. damage zone expansion) on the dynamic response of the deep beam when the volume of damaged elements to
1
1
1 11111111 Fig. 9-56 Initially damaged elements
o.o .,..,-------:.,.",.....----~""""'"""""...,
'""' E ~ _
- 20.0 -40.0 -60.0 - 80.0 5 - 100.0 E - 120.0 8 - 1400 - 160:0 .!!? - 180.0 o - 200.0 +--.----.---...-----.----,---,-.-.-.--1 0.0 0.50 1.00 1.50 2.00 2.50
-a
O.O T'<"""-----,-,.............,..,---.,.......,~
,.... -400 E . " - 80.0 '::' - 120.0 ~ - 160.0 8 - 200.0 ,g -240.0 Q. .!!? - 280.0 0 - 320.0 +--.----.---;='---r----,--,-.-.-.-'--I 0.0 0.50 1.00 1.50 2.00 2.50
(a) Time (ps)
(b) li me (ps)
Fig. 9-57 Vertical displacement of node 11 for different damage levels
6QQ.{)-y-- - - - - - - - - - ,
'2500.
900. 0,- - - - - - - - - - , 800.
'2700.
~4oo.
~ 600.
,-,500. ~ 400.
~ 300.
(/) 200.
U5 300.
200.
100 0.0+---,----,-----r---'i"--r--r-.,...-..,...-~__1
0.0
0.50
1.00
1.50
Time
(~IS)
(a)
2.00
100.
2.50
2.00
2.50
li me (ps) (b)
Fig. 9-58 Maximum principal stress in eclement 6 under different damage levels
total volume varies between 0 to 1 with the average damage Dav = 0.25. This phenomenon has been mentioned before as the concept of damage propagation in damage mechanics to distinguish it from the concept of damage growth. In order to illustrate the influence of damage growth on the response of the damaged deep beam, a dimensionless plot of the ratio of damaged and undamaged vertical displacement versus the average damage and the ratio of damaged zone volume to the whole volume of the deep beam when the damaged zone spreads are shown in Fig. 9-61 and Fig. 9-62 respectively.
9.6 Analysis for Dy namic Response of Damaged Simple Structures o.o .......----~-=,_____-_____,~"""",______,
E
811
E
- 20.0 c: ,g, --40.0 :.:::-60.0 ;: ~ - 80.0 ~ u - 120.0 ~ - 120.0 - 140.0 ~ .'t! - 160.0 6 - 160.0 Cl - 180.0 _200.0+---,--,--,---r-,----,c-r---r--.--J -200.0'+---,--,-:::c.---'-r':..:.....,.--.:..:;:.=~-r---,--l 0.0 0.50 1.00 1.50 2.00 2.50 0.0 0.50 1.50 2.00 2.50 Time (~I ) Time ().I )
-a
(a)
(b)
Fig. 9-59 Vertica l displacement of node 11 during da mage propagation 600.().,-- - - - - - - - - - - - , 0..
6400.
6400.
~ 300. Vl
700.~--------------,
600. &' 500.
...-500.
~ 300.
200.
Vl
100. O.fH-----.-r-.-----.-'----'.'----=r""'-.-.---.----l 0.0 0.50 1.00 1.50 2.00 2.50 Time ().I )
200. 100. Time ().IS) (b)
(a)
F ig. 9-60 Major principal st ress in clement 6 during damage propagation 3.0 , - - - - - - - - - - - - - - , 2.5 2.0
,. ,.i *11 ~ -
1.5 1.0 0.5 0.0 +--,...--,...--,...-----,,..-----,----1 0.0 0.1 0.2 0.3 0.4 0.5 0.6 Average damage
n~
Fig. 9-61 Ratio of damaged and undamaged in element 11 versus average damage 2.0 . . - - - - - - - - - - - - - - - - , 1.8
.. 1.6
* ~1
~
:: :: 1.4 1.2 1.0 r -.----r---;r-.----.----r----,r-.----.---/ 0.0 0.1 0.2 0.3 0.4 05 0.6 0.7 O. 0.9 1.0 Rate of damaged volume V*/V
Fig. 9-62 Ratio of damaged and undamaged displacement in element 11 versus ra tio of da maged zone to t he whole volume
812
9 Dynamic Damage Problems of Damaged Materials
Similarly, Figs. 9-63 and 9-64 show the ratio of damaged and undamaged principal stresses versus the average damage and the ratio of damaged zone to the whole volume respectively. It can be seen that the maximum ratio of the displacement can reach as high as 2.75 when the average damage is 0.6.
: I~:
\:5
2.0,..----------------, 1.8 1.6 1.4 1.2 1.0.J.-_-o-0.8 0.6 0.4 0.2 0.0 +----.----.----.-----.----r--/ 0.0 0.1 0.2 0.3 0.4 0.5 0.6 Average damager D w
Fig. 9-63 Ratio of damaged and undamaged stress n element 6 versus average damage 1.5-.-----------------, 1.4
1.1
1.0 +----.---r-.---.---r-.---.-----.---r---j 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 Rate of damaged volume V*/V
Fig. 9-64 Ratio of damaged and undamaged stress in element 6 versus ratio of damaged zone to the whole volume
9.6.4 Damage Evolution in Deep Beam during Dynamic Response Figs.9-65"-'9-69 are plots of the dynamic response based on two different damage evolution Laws, under impact loading. Fig. 9-65 shows the vertical displacement of the node at the bottom and middle section during damage evolution. Fig. 9-66 shows the average net von-Mises equivalent stress in the element in the bottom and the middle beam during damage evolution. Fig. 9-67 shows the major principal stress in element 15 in the bottom and the middle beam during damage growth with no initial damage. As Figs. 9-65 and 9-66 show, the displacements and equivalent stress increase with damage evolution when compared to the case of no damage. Numerical comparisons of the different damage evolution models indicate that the power function damage evolution law based on the equivalent stress gives a fast er damage growth-rate than the damage evolution law based on the damage strain-energy release rate. However , when there are pre-existing
9.6 Analysis for Dynamic Response of Damaged Simple Structures
813
E
1:! -60.0
S
~ c.
- 80.0
is - 100.0 - 140.0
(I) No Damage Evolution (2) !2 = B r' (3) !2 =A(
tr: 'o>"
-I~.~-'~'-~~~-r--~~-'~~~
0.0 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.25 2.50 lime (j.IS)
Fig. 9-65 Average net von-Misses equivalent stress in the element at the bottom and middle beam during damage evolution 400.0 --.-----------------------------, ';? 300.0
~
~ 200.0
~ 100.0 0.0 -+---.--.----r---,--"T"""-.---.-.----.---i 0.0 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.25 2.50 lime (1lS)
Fig. 9-66 Vertical displacement of the node at the bottom and middle section during d amage evolution sOO.O .-----------------------------~
~
6
4000 3000
'"
g 2000
on
1000
O.O-+---.-.--.---.-r-'-.--.----,r-.--j
0.0 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.25 2.50 lime ()ls)
Fig. 9-67 Major principal stress in element 15 during damage growth with no initial damage
814
9 Dynamic Damage Problems of Damaged Materials 500.0,---------------, 400.0
~ 300.0
6 ~
200.0
Vl
100.0 O+--.-.--.--'-.--.-.--.-r-~
0.0 0.25 0.50 0.75 1.00 1.25 1.50 1.752.002.252.50 Time (Ils)
Fig. 9-68 Major net and Cauchy principal stress in element 5 during damage evolution of = Byk with no initial damage
n
500.0..------------------, 400.0
~ 300.0
6
g 200.0
Vl
100.0 O+--r-'r-'--.-r-.--.-.--.~
0.0 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.25 2.50 Time (1lS)
Fig. 9-69 Major net and Cauchy principal stress in element 5 during damage evolution of = A( (1 ~e~)n) with no initial damage
n
micro-cracks, the latter damage evolution law gives a much greater damage value during loading, due to the factor of (1 - D)3 in Eq.(5-104). Also, according to Figs. 9-68 and 9-69, the net stresses are the actual stresses that the element supports to reach 1.5 times Cauchy stresses. Analysis shows that there is not much difference between the net and Cauchy minor principal stresses and this indicates that damage occurs mainly normal to the direction of the major principal stresses. In other words, micro-cracks are oriented in a vertical direction and, because of the high level of the stress state in the vertical centerline of the beam, the damage initiates and grows along this line. It is noteworthy that, even though materials are isotropic, as soon as they are damaged anisotropically, then their properties may change to anisotropic ones [9-3], especially in the case where damage values in two different principal directions are not equal. Comparison of Figs. 9-68 and 969 indicates that the damage evolution law based on the power function of principal tensile stress gives a faster damage growth rate than that of damage evolution based on the damage strain energy release rate. Of course, when there are some pre-existing micro-cracks, the latter damage evolution law
9.6 Analysis for Dynamic Response of Damaged Simple Structures
815
gives a much higher damage value during loading, and this is due to a factor of (1 - 0)3 in Eq.(5-104). The plots in Figs. 9-70 and 9-71 show the duration history of the average damage in different elements respectively during damage evolution. Comparison between Fig. 9-70 and Fig. 9-71 indicates that the time history of the average damage in the same element for these two different damage growth models is not the same and the results from the model of f? = A(a eq j (l are much higher than those from the model of f? = Byk.
ot
0.16 - , - - - - - - - - - - - - - - - - , 0.14 " 0.12 §~ 0.10 '0 008
&0:06 "
~ 0.04
0.02 O.O+----.----'-,.---,-.!-,----,--r--;---,-.,--j 0.0 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.25 2.50 Time (Ils)
Fig. 9-70 Average d amage in elements 4, 5, 15 during damage evolution of with initial damage 0.09 in all elements
n
=
Byk
0.36 - , - - - - - - - - - - - - - - - - , 0.32 Elecment (5) J/ 0.28 0.24 0.20 0.16 0.12 0.08 Elecment (4) Elecment (15)
j,.--____
"~
~
~
~
>
0.04
}
t
__ c=-___ ~
0.0 +----."""'-,.---,-.!-,----,---=;-==r='--=T=-.,--j 0.0 0.25 0.50 0.75 l.00 l.25 l.50 1.75 2.00 2.25 2.50 Time (1lS)
Fig. 9-71 Average damage in elements 4, 5, 15 during damage evolution of A(aeq/(l - S7) n with no initial damage
n
In Figs. 9-72 and 9-73 the major principal stress contours at time t = 0.445 Ils (at which the maximum value of the stresses occurs) are shown. It can be observed that the elements close to the middle section of the beam are stressed more than others, and hence the damage grows very rapidly at that section, as mentioned earlier.
816
9 Dynamic Damage Problems of Damaged Materials
E
3
§
0.3
:E 5 Length (em)
Fig. 9-72 Major net principal stress contour in MPa at time t = 0.445 (Ils) according to d amage evolution of fl = A(O"eqj (l with initial damages in a ll elements
nt
E
3
§
0.3
:E 5 Length (em)
Fig. 9-73 Major net principal stress contour in MPa at time t = 0.445 (Ils) according to d amage evolution of fl = Byk with initial damage in all elements 0.0..,....;;:::-------,------::; ___ ~-:::--- - - ,
E
- 50.0
2- - 100.0 ~
(1)
---y
""'..
~--~~-----+--~----------~~
~ - 150.0
~
is
- 200.0 - 250.0
(1) No Damage Evolution (2)Q=BY' (3) Q= A( l~Q)"
- 300.0-l---.---.---,---,---r---.---i 1.4 0.0 0.2 0.4 0.6 0.8 1.0 1.2 Time (Ils)
Fig. 9-74 Vertical displacement of node 11 during damage evolution with initial d amage 0.09 in all elements
Figs. 9-74 to 9-79 indicates the results of displacement and average vonMises equivalent stress histories for different damage growth models when there is an initial average damage of 0.09 in all the elements. It should be pointed out again from these plots that: (1) In the case of zero initial damage, the damage in each element grows faster when the damage evolution is based on an equivalent stress than that in the case of the damage strain-energy release rate. This behavior can also be observed from Figs. 9-70 and 9-71. In Fig. 9-70 the maximum value of the average damage in element 5 at time t = 2.5 (Ils) is 0.155 for the
9.6 Analysis for Dynamic Response of Damaged Simple Structures
817
400.01-r-------------------, (2)
~ 300.0 (I)
:!l 200.0
1:l
Static
(Il
100.0 0.0 ¥,..---,-.----.---.-.----.---,--.---'r-----i 0.0 0.05 0.10 0.15 0.200.250.300.350.400.450.500.55 Time (Ils)
Fig. 9-75 Average von-mises equivalent stress in element 15 during evolution with initial d a mage 0.09 in all elements 500.0...,------------------, 400.0
~ 300.0 ~--_S~ta=t~ic~--__~----_+I '"
~
(Il
200.0 100.0 0.0 +"'::......-..,----,--.-----.-.----.--.---.--'-1 0.0 0.050.100.150.200.250.300.350.400.450.50 Time (Ils)
Fig. 9-76 Major net and Cauchy principal stresses in element 5 during d amage evolution of
~~
= Byk with with initial damage 0.09 in all elements
500.0..,--------------~
'
400.0
~ 300.0 ~ 200.0
(Il
100.0
Static
~-1~~,--~~~-----~
\',,--C
Csuchy Stress
~~~~----~~--'--~T-~~___i
0.0-.0.0 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 Time (Ils)
Fig. 9-77 Major net and Cauchy principal stresses in element 5 during d a mage evolution of fl = A(O'eqj (1 - S7)) n with initial damage in all elements
818
9 Dynamic Damage Problems of Damaged Materials 1.00 ~I;::~c-.mc-n-:-t.-:-tm-:id-:-:d:-:CI-:of::-bca-m---;:=r;:.==~O::_'===~~=:0"'1 0.90 ;~~~~P:0.55cm I: o.Ucm 0.80 0.35 em 4.J Q .35 em I 0.70 0.25em
!~
0F'1 ;
II
""", I!!
~:~~ ........... J ..J. ) . . . . . . . . ..
0.00 +----r--.--.----.-.-----.--.---l 0.40 0.42 0.44 0.46 0.48 0.50 0.52 0.54 0.56 Time (ms) Model D =BY"
Fig. 9-78 Average damage in elements 4,5,15,25 ,35 during damage evulsions of
Byk with initial damage 0.09 in all elements
~~
=
............,
1.00-r------~~~
0.90 0.80 0.70 060 0.50 0040 0.30 0.20
0. 10 +-_L.L...L..L_ _ _ _ _ _ _ _---;
0.00+--.----.---.--,,--,----.--.----.---,---; 0.0 0.50 1.00 1.50 2.00 2.50 Time (ms) D = A (O'" /( I-D»)"
Fig. 9-79 Average damage in elements 4,5,15,25 , 35 during damage evulsions of fl = A(O'eq/(l - S7)t with initial damage 0.09 in all elements
damage strain-energy release rate model, and 0.32 for the equivalent stress model. (2) Figs. 9-78 and 9-79 show the damage evolution in the elements located in the central section and at different depths in the beam, when there is an initial average damage of 0.09 in all elements. The damage evolution dD law of dt = Byk is very sensitive to initial damage, and because of this the sample falls faster in this case compared to that of the tensile stress criterion. Although element 5 fails from time t =0.44 to 0.50 (ms) dD according to dt = Byk , the beam carries the load until t becomes 0.52 dD . . to 0.56 (ms). But usmg dt = A(a eq j (l - D))n, the beam carnes the load until time t = 2.355 (ms). This fact has been illustrated in Figs. 9-78 and 9-79. In Figs. 9-80 and 9-81 the average damage contours according to two different damage evolution laws have been plotted . Due to the stress concentration,
9.6 Analysis for Dynamic Response of Damaged Simple Structures
819
the damage mainly grows near to the central section of the beam. The dependence of average damage and displacement on the parameter A is shown in Figs. 9-82 and 9-83. These results show that the average damage and displacement increase for increased values of A , as expected. In general, parameter A is strain rate dependent. In this study, the value of A was obtained for strain rates ranging from 1.8x 10- 6 to 1.8x 10- 4 s. For other strain rates a new value of A may be calculated using Eq.(9-103). Because of this rate dependency, parameter A is often referred to as a Continuum Damage Accumulation Rate Parameter [9-7, 9-24]. The higher the rate of loading, the stronger the material and then the lower the calculated displacement and vice versa. 0.6,--.--,.--,---,.--,.--,--,--,...-,.--, 0. 15 0.25 0.35 0.45 0.55 0.65 O.S
0.3
]111111111111
0.0 '----'-_.l..----'----":IIIIJ..L-'JJIll....-L..U._'----'-_-'-----' 0.0 0.5 1.0 1.5 3.5 4.0 4.5 5 (a) Model £2 =8 y' at t = 0.5 (ms)
Fig. 9-80 Average damage contour according to damage evolution model with initial damage [J = 0.09
n
By k
=
0.6 .--.--.--..--.--.--.---.--.--.--.
adlll l llll [
0. 1 0.2
0.3
0.4 0.5
0.3
0.6 0.7 0.8
0.5 .......~"'hM·/~~,V./ 0.4
0.3
1I1n l"""~"-- ~ 0.2
0.1
0.0 L..-----'--_ _-'--------'-----'...JCJIl.I!J..---'.W.ll..L.--'--''--L-----'--_ _-'--------' 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5 (b) Model
n= A ( O'.. /( 1- £2» )" at
I
=2.35 (m )
Fig. 9-81 Average damage contour according to damage evolution model A(O'eqj(l - [J) n ) with initial damage [J = 0.09 0.180
c::
t
"
Q
- 109.4 -,----------------------,
~
- 109.5
0.135
C <1) - 109.6 E <1)
g
0.090
0. - 109.7
6
0.045 0.0 0.0
- 109.8 - 109.9
0.5
1.0
1.5
A lA o (a) Damage
2.0
2.5
0.0
0.5
1.0
1.5
2.0
2.5
A lAo (b) Maximwn displacement
Fig. 9-82 Effect of Continuum damage accumulation rate 109 )
n
~~
= By k
(Ao = 0.249 x
820
9 Dynamic Damage Problems of Damaged Materials - 110.0
0.45 0.40
- 1l0.5
c: 0.35
C
gf 0.30
g
g
<1)
~ 0.25
Q.
- 1l1.5
is'" - 112.0
0.20 0.15 0.0
- 1l1.0
0.5
1.5 1.0 A / Ao
2.0
2.5
- 112.5 0.0
(a) Damage
0.5
1.0 1.5 A / Ao
2.0
2.5
(b) Maximum displacement
Fig. 9-83 Effect of Continuum damage accumulation rate (Ao = 4.193 x 10- 54 )
n=
A(aeq/(l - Q)n
9.6.5 Influence of Damage on Dynamic Behavior 9.6.5.1 Influence of Damage on Frequency of Damaged Structure The influence of damage on the natural frequencies of a continuum system has been studied in [9-2] and represented in this section using both analytical and numerical analysis. The numerical results were obtained through eigenvalue analysis using the Subspace Recurrence Method. The analytical and F. E. solutions are compared in Figs. 9-84rv9-86. Fig. 9-84 compares numerical and analytical computations for the period T * of the damaged cantilever beam versus different damage degrees using the eigenvalue analysis under various damage levels [2 = 0 rvO.8. In Figs. 9-85 and 9-86, the ratios of frequencies between damaged and undamaged cases are presented for a square plate structure, both by analytical and finite element solutions. 30 0
20
0
o Eigenvalue solution ul11el;cal analy i
TlV
It.. 10
O+------r-----.-----,----~ 0.2 0.4 0.6 0.8 Q
o
Fig. 9-84 Period T * of the damaged cantilever beam versus damage
9,6 Analysis for Dynamic Response of Damaged Simple Structures
821
0,8
0,6
21
£2 2 =0 8=45
0
Analytical solution
0,2
o
0
Ll Ll F. E. solution
0 0.2
0
0,6
0.4 £2 ,
0,8
Fig, 9-85 Frequency ratio of damaged and undamaged plate versus damage S7 1
0
0,8
.6.
0,6
~'
£2 , =0,5
£2 2 =0
Analytical solution
0.2 00.6. .6.
F. E. solution
0 0
15
30 45 60 Damage angle 8
75
90
0
Fig, 9-86 Frequency ratio of damaged and undamaged plate versus damage angle
e
Fig, 9-85 shows the frequency ratio wij/wij for the damaged and undamaged square plate as the damage variable Dl varies from 0 to 0,8 simulated for the case of e=45° and D 2 = O, Fig, 9-86 shows the cross frequency ratio (w ij / Wij, i -I- j) for the damaged and undamaged square plate as the damage angle varies from 0° to 90° simulated for the case of Dl = 0,5, D2 = 0, It can be seen from these figures that the results of F, E. analysis compare well with the analytical results, The influence of damage on the diagonal frequency ratio (w idwii' i = j) and the cross frequency ratio (wij/wij , i -I- j) between damaged and undam-
e
822
9 Dynamic Damage Problems of Damaged Materials
aged cases as the damage variable changes is presented for three vibration modes. It is interesting to note from Figs. 9-85 and 9-86 that the frequencies for higher modes are "down-shifted" by a larger amount than that for the lower modes. This phenomenon conforms to the frequency shift trend illustrated also in Fig. 9-87.
ro:
t--
350
- co~l\
I - 350
300 - ~
co~ ~
250 - ~
i - --
200 - co"
~
-
v"'" ' -
1'1liliiii
I-
150 - co.•, ~ ~
~ 7i;-
~~ v~
-
~l\
I""""
- co,,1\' ~ (O! l
".. "/1-
-
~
co" _ 200 co"
at II co,, -
....
150
I/ ~ w,, liJll
V co"
50 - ~
o
~ - 250
V co,,
",I-
~~ '
300
.3.,.- 50
O·
15 · 30· 45·
en
60·
75 ·
Fig. 9-87 Influence of anisotropic damage angle damaged square plate
o
90·
e on
frequency spectrum of the
e
Fig. 9-87 illustrates the influence of the anisotropic damage angle on the frequency spectrum of the square plate. It can be seen that the form of down-shifted frequency for different damage angles is quite regular, and the variation of frequency spectrum is symmetric at about = 45° . All frequencies have been down-shifted significantly by anisotropic damage. Whereas the influence of the damage angle is not significant on diagonal frequencies (Wii' i = j), it is quite significant on the cross (non-diagonal) frequencies (W i j , i i=- j). It can be seen also that the higher the frequency, the lower the down-shift caused by damage. It should be noted that in the initial isotropic undamaged state, the cross freq uencies (W i j, i i=- j) have the same magnitude both for ijth mode and jith mode. When anisotropic damage occurs, these cross frequencies are shifted by different magnitudes. Hence, they attain different values (such that w12 and W2l) due to the non-symmetric property of
e
e
e
9.6 Analysis for Dynamic Response of Damaged Simple Structures
823
the net shear stresses [9-98, 9-99]' Tij i- Tji' However, when the damage angle reaches 45° , the cross frequencies have the same values again. This particular simulation may be used to identify the state of isotropic and anisotropic damage in a structural component. From results presented in this section, the following observations can be made about the behavior of damaged vibrating structures: (1) The frequency spectrum is down-shifted for all modes; (2) If the damage is isotropic, the frequency spectrum of the structure is uniformly down-shifted; (3) However, if the damage is anisotropic, the frequency spectrum shift exhibits anisotropic behavior and generates different coupled cross frequencies; (4) The influence of the damage angle (B) on the principal (diagonal) frequencies (Wii ) is not as significant as in the case of the cross (non diagonal) frequencies (W ij ). As a result , it may be possible to perform a back analysis for a damaged structure by inspecting its frequencies in the damaged state. By measuring the frequency shifts of the damaged structure, the anisotropic damage state may be investigated by various parametric studies. 9.6.5.2 Influence of Damage on Damping Ratio
In order to study the influence of damage on the damping behaviors of materials, the history of the amplitude decrements for the cantilever beam have been recorded. The procedure of the Logarithmic Decrement Method [9-101 ] to measure the damping of the cantilever beam has been numerically simulated for various damage states based on the theory presented in subsection 9.4.4. Fig. 9-88 shows that the simulated damage factor affects the damping ratio T)( for various damage states 0,,-,0.8. Fig. 9-89 to Fig. 9-90 are plots of damage factors T)( , T)cn T) {3 versus the damage variable [l and the frequency ratio WdW2' From Fig. 9-89, it can be seen that the influence of the damaged damping ratio depends on the ratio of natural frequencies, especially when the damage variable is large and it could be as high as T)( = 5 at the damage value of 0.8. Fig. 9-90 shows the influence of damage on the damping parameter a* for the Rayleigh damping case, whereas Fig. 9-91 shows the influence of damage on the damping paramet er (3* . It should be noted that the parameter a* is associated with the mass matrix, and the parameter (3* is associated with the stiffness matrix. Considering the plot in Fig. 9-90, it can be noted that when the damage increases, the damping factor for a* decreases for an increasing value in the frequency ratio, especially when both first and second frequencies are the same. From Fig. 9-91 , it can be seen that the influence of damage on the parameter (3* is quite significant. For the value of [l ----+ 0.8, the damage factor
824
9 Dynamic Damage Problems of Damaged Materials 6 ··0 ·· ·0 ··· 0 ··
Numerical value Analvtical value
4
~I", II
'"
2
O+-----.------r-----.----~
o
0.2
0.6
0.4
0.8
Q
Fig. 9-88 Comparison of damage factor of dam ping ratio 6
versus damage
1](
n
5
5
..3.=(}....1
4
W,
4
\,."1,,,
\,."1,,, 3
3
II
II
."
." 2
Ot------,------r-----.-------I
o
0.2
0.4
0.6
0.8
Q
2
oI o
I
0.2
I
0.4
I
OJ,
0.6
I
0.8
CO;
(a) For damage variables
(b) For frequency ratios
Fig. 9- 9 Property of damage factor of damping ration 1.2..,..----------------------,
1](
1.2..,..----------------------,
0.8 •t$ 1°t$ II
~
0.4
o
o
O~--~--~r_--~--_r--~
0.2
0.4
0.6
fl (a) For damage variables
0.8
0
0.2
0.4
OJ
7if
0.6
0.8
(b) For freqftency ratios
Fig. 9-90 Property of damage factor of Rayleigh damping
1]=
9.6 Analysis for Dynamic Response of Damaged Simple Structures
825
increases to as high as 25 for the lower ratio of the frequencies. As expected, when there is no damage or slight damage, for all values of frequency ratios the damage factor is about one. It is interesting to note the similarity of the plot in Fig. 9-91 to that in Fig. 9-89. The reason for this is that the damping ratio depicted in Fig. 9-89 and the damping paramet er (3* shown in Fig. 9-91 is, in fact , associated with the stiffness characteristic of a structure. From this, it can be clearly stated that the damage of a structure affects the stiffness of the structure more than the mass of that structure. In order to examine the relationship in Eq.(9-120), which presents the influence of damage on the damping ratio, the histories of amplitude decrement of the vibrating cantilever beam have been observed for various damage variables [2 = 0 rv 0.8 as shown in Fig. 9-92. The process of the decremental vibration was obtained from the analysis of free vibration with initial conditions for the cantilever beam using Newmark's integration scheme and taking into account the damaged damping. The initial displacement is t aken as the static deflection of the undamaged cantilever beam and the initial velocity as zero. 25 20 15
~Ih II ~
10 5 0
0
0.2
0.6
0.4
n
0.8
(a) For damage 25 20
~Ih II
~
15 10 5 0
o
0.2
0.4
{iI
--L
0.6
0.8
(ii,
(b) For frequency ratio
Fig. 9-91 Property of damage factor of Rayleigh damping T/oo
826
9 Dynamic Damage Problems of Damaged Materials 1
~
0=0
0.5
0 ~ -0.5
-1
0
1
~ ~
25 t (8)
50
~
-0.5
-0.5 0
25 t (8)
50
-1
0
0
-0.5
-0.5
-0.5
-1
-1
25 t (8)
50
25 t (8)
50
-1
50
0
25 t (8)
50
1 0=0.6
0.5
0
-0.5
-0.5 0
25 t (8)
0=0.7
0.5
0
-1
0
25 t (8) 0=0.5
0.5
0
0
0
1
0=0.4
0.5
1
~
0
1
0=0.3
0.5
0
-1
0=0.2
0.5
0=0.1
0.5
50
-1
0
25 t (8)
0.5 ~_0=0.8 0 -{l.5 50
-1
0
25 t (8)
50
Fig. 9-92 Records of attenuational free vibration process for the damaged cantilever beam
The damping ratio ( * and ( can be measured from logarithmic decrement [9-100] as
o= In WI W2
=
27r(
~
(9-261)
where WI and W2 are two successive peak amplitudes, and the damping ratio can be obtained as (9-262)
According to the definition TJ( = (* / (, the factor TJ( can be determined by measuring the logarithmic decrement 0* and 0 under various damage levels n = 0 ",0.8 using
(9-263) From the records of the attenuational vibration process shown in Fig. 992, it can be found that the decrement and attenuational velocity become
9.6 Analysis for Dynamic Response of Damaged Simple Structures
827
higher and the periods of vibration become longer when damage growth occurs. Fig. 9-93 shows the comparison of the damage damping factor 7]( for various damage levels n = 0 ",0.8 obtained using Eq.(9-120) and numerical solution given in Fig. 9-92. Fig. 9-94 shows the comparison of damage period T* for various damage levels n = 0 ",0.8 from eigenvalue analysis and numerical solution. 30 ··0 .. · 0 .. · 0 ..
20
D
t.,,1'-.1' II ~
Numerical value Analvl ical value
TIV
.. 10
o +------.-----,-----,----~
o
02
0.4
n
06
0.8
Fig. 9-93 Damping factor 'fJ, of damaged cantilever beam versus damage
30 0
o Eigenvalue olution umerical analysis
0
20
Tw
h 10
O+------r-----.-----,----~
o
0.2
0.4
n
0.6
0.8
Fig. 9-94 Period T* of damaged cantilever beam versus damage
9.6.5.3 Influence of Damage on Magnification Factor
From the engineering point of view, the steady-state response at a point of a harmonic vibration structure can be simplified as the response of an equivalent mass-spring system with a single degree of freedom. The mass should be taken
828
9 Dynamic Damage Problems of Damaged Materials
as an equivalent mass, in, the stiffness should be taken as an equivalent stiffness, K, by Rayleigh's method. Thus, the magnification factor of steady-state response for a damaged structure can be investigated under various damage states. The magnification factor of the equivalent system is defined as PA
A
1
Ao
)(I - AF)2 + (2(AF)2
= -- = ----r=======
(9-264)
where A is the steady-state amplitude; Ao is the static deflection. AF= W JlWI is the ratio of excitation frequency W f and basic natural frequency WI. Similarly, for a damaged structure it has p~
A*
= -- = A(;
1 ~==================
)(1 -
AFl + (2(* AFl
(9-265)
Fig. 9-95 to Fig. 9-96 indicate the influence of damage on the magnification factor under different dynamic and damage situations. Figs. 9-95 (a) and (b) show a comparison of damaged and undamaged magnification factors P and p* of the cantilever beam versus the frequency ratio, W f / WI, under various damping ratios ( = 0 "-' 0.8. Fig. 9-96 illustrates the magnification factor versus damage variable [l in the case of excitation AF = Wf/WI = 0,0.5,1.0, 1.5, 2.0 when the damping ratio (= 0.1. Fig. 9-97(a) presents the resonance peak of a cantilever beam on a different damage level in the case of ( = 0.1 and Wf/WI= 0.1596. It can be seen that the resonance peak has moved forwards and decreased when the damage level increases. This means, even though the excitation frequency W f is less than the basic natural frequency WI (i. e., AF < 1) , the resonant response may still happen in the structure when damage occurs and grows in a material. Fig. 9-97(b) shows the resonant situation for various excitation ratios AF = WJlWI = 0,,-,1 when considering damage growth. Fig. 9-97 shows the phenomenon of special resonance due to damage . When damage growth occurs in a damaged vibrating structure, the response of the structure may develop into a resonant state, even though the excitation frequency separates from the basic natural frequency. As soon as the damage resonance happens, the stress in the structural component may increase, and the higher stress can also accelerate the damage growth. This phenomenon can be called the Unstable Damage Resonance [9-7, 9-8]. It is evident that , for a single degree of freedom system, if the excitation frequency is higher than the undamaged basic frequency, the highest damage resonance for the first mode could not happen at all even though the damage grows. The reason for this is that the response of the first mode resonance is the strongest one and could not exceed the excitation frequency when damage grows. It should be noted that, for a continuum, even if the excitation frequency wf is higher than the undamaged basic natural frequency WI, the phenomenon of damage resonance may still happen during damage growth. The reason is
9.6 Analysis for Dynamic Response of Damaged Simple Structures
829
4,-----------n-,,---------.
3
O-r-----.------.------.----~
o
0.5
1.5
2
A F = WI/W l
(a) Undamaged case
4,------.-.---------------. .12=0.4
3
o
0.5
1.5
2
A F= WI/W l
(b) Damaged case
Fig. 9-95 Comparison of magnification factor between damaged and undamaged cases for various damping ratios (=O~O . 8
that all the natural frequencies of the continuum are reduced due to damage growth and even though the basic natural frequency is far from the excitation frequency, the other higher natural frequencies such as 2nd, 3rd ... will possibly reach the excitation frequency one by one during the damage growth. This means that once the continuum attains a state of damaged resonance, the resonant phenomenon will remain until the structure fails, as shown in Fig. 9-53. This phenomenon may be called damage resonance at the threshold value of instability [8-7, 9-8]. Fig. 9-98 and Fig. 9-99 show the ratio of the damaged and undamaged magnification factors versus damage variable in different situations. Fig. 9-98( a) shows that for ( = 0.1 and the excitation frequency ratio of AF = WJlWl = 1.0, the ratio of damaged and undamaged magnification factors p*A/PA is strongly
830
9 Dynamic Damage Problems of Damaged Materials
6.--------------------------. 5
S =O.1 Wr
AF= W;- = 0,0.5,1.0,1.5,2.0
4
2
o
0.8
0.6
0.4
0.2
Q
Fig. 9-96 Magnification factor pA * versus damage variables
wr
Wr
5
"<:~
for different cases
6
6
*1* *"ct
n
w;-= 0.1596 S=O.1
4
0;;- = 0.1596
5
*1*
AF
4
=w;-= 0-1.0 wr
"<: ,,<:0
3
II
\~
2
3 2
O+---~==~==~~~
o
0.5
l.5
2
O+---~~-=~~~ o 0.2 0.4 0.6 0.8 Q
Fig. 9-97 Resonance peaks in different damage cases
independent of the damage state with the same trend for any values of the nature frequency ratio WdW2. Fig. 9-98(b) shows the relationship between the ratio of p*A/PA versus damage variable n = 0",0.8 for various damping ratios ( = 0",1. Since the excitation frequency ratio AF = 1, the damage resonance could not happen for a single degree of the freedom system when damage grows, and thus the resonant peak does not appear in Fig. 9-98. Figs. 9-99 (a) and (b) are comparisons of the damage resonant peak, presented as the ratio of damaged and undamaged magnification factors, in the case of AF = 0.5 for various ratios W f / WI. From this it can be found that the structural frequency spectrum W f /W I has an influence on the phenomenon of damage resonance,
9.6 Analysis for Dynamic Response of Damaged Simple Structures
0.8
0.8
0.6
0.6
831
(;),
w,-=0. 1596 AF= 1.0
Q.Q. *<1
Q.Q.< *<1
<
0.4
0.4
0.2
0.2
0
0
o
0.2
0.4
n
0.6
0.8
(b)
0
0.2
0.4
n
0.6
0.8
Fig. 9-98 Ratio of damaged and undamaged magnification factors in deferent damage
O +----.----.----.--~
o
0.2
0.4 06 0.8 0 0.2 0.4 06 0.8 Q Q Fig. 9-99 Comparison of resonant peaks for different natural frequencies and damping ratios versus damage
and that the closer the distribution of the frequency spectrum, the higher is the peak of the damage resonance.
9.6.5.4 Influence of Damage on Phase Angle The other influence of damage on the dynamic response of a structure is the phase angle. The phase angle of the equivalent system is defined as ¢ = arctan(2CA F I - A}) [9-101]. Similarly, a damaged phase angle ¢* can be introduced for damaged materials. Figs. 9-100(a) and (b) show plots of different undamaged and damaged phase angles, when the damping ratio varies from 0.1 to 1.5. Comparing Figs. 9-100(a) and (b) , it can be seen that for the
832
9 Dynamic Damage Problems of Damaged Materials
case of damage variable 0.4, the "invariant poine' of resonance in the phase plane, ¢ rv AF, is shifted from AF = 1 (undamaged case) to AF = 0.65. n~--------~====~
.(2 = 0.4
.(2 = 0 s=O.l"'{).5
s = O.I"'{).5
: ,' = 0. 1596
: 2' = 0.1596
O.O~:::""""'.------+---r---r---r-----1
o
0.5
1.5 2 it F (a) Undamaged case
2.5
3
O.();""-....-:--.--------r---r---r-~
o
0.5
1.5 2 2.5 it F (b) Damaged case
3
Fig. 9-100 Comparison of phase angle between damaged and undamaged cases
9.7 Dynamic Damage Analysis for Brittle Rock and Its Application This section based on wave propagation theory in the jointed rock mass presented by article [9-102]' a brittle dynamic damage model of jointed rock mass is developed based on theoretical analyses and some model tests to describe the wave propagation behavior on the jointed rock mass under the blasting pulse. The presented model is capable of describing the behavior of the brittle dynamic response of the micro-joints and their interaction with wave propagation properties, as well as a consideration of the degradation of the material stiffness and strength, which is described rather than the classical continuum damage mechanics theory. Comparisons between the proposed model and tested results are also discussed. In the experimental study the damage evolution relation between the attenuate on the co-efficient of the sound wave and the damage dissipated energy is described on the basis of shock-induced experiments and ultrasonic tests of the damaged rocks. A dynamic damage model which connects the shock compression and tensile damage is established based on two different models. In article [9-103], this dynamic damage model was implemented in a dynamic nonlinear program. A numerical simulation of deep-hole blasting of a groove was studied by Gao Wen-xue et al. [9-104] using this dynamic damage model. The rock damage evolution process and the distributing rules of the stress
9.7 Dynamic Damage Analysis for Brittle Rock and Its Application
833
field under the explosion load were described fairly well. The results may provide an applicable reference for the basic theory of the engineering blasting design.
9.7.1 Purpose of Brittle Rock Dynamic Damage Studies Many researchers studied the damage properties of the rock mass under static loading conditions (usually i < 10- 3 ) [9-105,9-106, 9-107,9-108]. Continuum damage mechanics has been applied to the study of the phenomenon of brittle fracture in metallic materials (usually as a continuum) under dynamic loads with varying degrees of success. Zhang [9-7, 9-8]' Valliappan and Zhang [9-25] first proposed a simple dynamic damage model based on the equivalence theory between the damaged media and the non-damaged media. Zhang et al. [9-2, 9-7, 9-8, 9-19] and Valliappan and Zhang [9-24] developed a computational model for the damage evolution of brittle material under dynamic loading. Two models for dynamic damage evolution of brittle (metal) materials with micro-flaws are presented based on classical continuum damage theory. Chen et al. [9-109, 9-110, 9-111, 9-112, 9-103] presented a non-local analysis of the dynamic damage accumulation processes in brittle solids. A microjoint based continuum damage model is also developed and implemented in a transient dynamic finite element computer code in his work. However , the damping properties induced by the joints opening and closing are ignored by such equivalent continuum damage theory. The jointed rock mass material usually is permeated by an array of distributed micro-joints or macro-joints. Neither macro-joints simulated with a single joint element, nor micro-joints simplified to the equivalent continuum media are adequate. A new damage model for the micro-flaw is needed. Moreover, research into the dynamic properties of such micro-jointed or macrojointed medium in wave propagation has not been reported. In this section, the wave propagation properties in the jointed medium will be studied based on model tests of [9-102]' and then the dynamic behavior of the joints under dynamic loading will be described based on the results of model tests and wave propagation t heory. Finally, a micro-scale dynamic damage model based on the tests and the mechanism analysis is presented. The dynamic response of brittle material such as rock, concrete, porcelain, etc. under impact or explosion load is also a very complex process. The current research shows that the tensile damage accumulation related to the rate effect is the major reason for causing the dynamic fracture of brittle material, therefore the rock dynamic damage models mostly adopt a tensile damage norm as the damage criterion, in which a typical representative model was established by Taylor, Chen and Kuszmaul [9-103]. But in the volume compressed state, the material is considered to be of ideal elastic plasticity in the model, and the dynamic damage behavior and the rate effect are neglected. Based on t he model of [9-109], Furlong et al. developed a different model that can simulate the impact response of brittle material , the rate effect, impact
834
9 Dynamic Damage Problems of Damaged Materials
compression and tensile damage behavior coupled together. In addition, the impact compression and the tensile damage influence each other, both are related to the strain rate. The relationship between damage dissipation energy and the supersonic attenuation co-efficient, which can describe rock dynamic damage behavior and its evolution law, were studied in [9-104] in terms of rock impact damage tests and the experimental research of sound waves. A theoretical model reflecting rock impact compression and tensile damage was constructed in [9-103] as well as implemented in a dynamic nonlinear damage program for numerical simulation of damage evolution in a deep hole blasting under the explosion load. 9.7.2 Wave Propagation in Brittle Jointed Rock 9.7.2.1 Test of Wave Propagation in Jointed Samples Preparation of Jointed Samples: Three groups of sandstone samples were designed, which consist of 40 non-joint samples, 20 one-joint samples and 15 two-joint samples (with 0.2 rv 0.3 mm joint width). All the samples, 70 mmx70 mmx70 mm in size, shown in Fig. 9-101, are subjected to an impulse wave loading and the transmitted waves are received at the other end of the sample.
E E o r-
Fig. 9-101 The geometrical shape of the samples Procedure of Tests: In order to study the degradation of the stress wave through joints with some width, the test procedure is adopted as follows, (1) Keep the transmitting transducer and the receiving transducer contact, and measure the maximal amplitude of the stress wave curve.
9.7 Dynamic Damage Analysis for Brittle Rock and Its Application
835
(2) Measure the stress wave amplitude of the samples of 70 mm length, and use the formula A = Ao(d/do) - n to calculate the degradation factor n. Here d is the distance between the transmitting and receiving transducer on the sample; do is the relative distance when the wave degradation could be ignored. (3) Measure the stress wave amplitude of the samples of 2 x 70 mm length and 3x70 mm length, and use the formula A = Ao(d/ do) - n to calculate the degradation factor n respectively. Both the velocity and the peak amplitude value of the incident waves are decreased as the waves pass through the joints, see Table.9-3. Table 9-3 Test results of the jointed rock samples on dynamic pulse Non-joint One-joint Two-joints Remark 789 Average value Wave velocity / ms I 3545 30972 Transmitted wave 1.0 0.25 0.015 A = A} / A~ amplitude ratio A Amplitude attenuation 0.57 0.0 1.39 Based on A = Ao(d/ do) - n exponent n Note: A ~ is the a mplitude of the tran s mitted wave with joint , A T is the a mplitude of the tra ns mitted wave without joint.
9.7.2.2 Modeling Wave Propagation in Jointed Rock Masses Model of Rock Joint: Considering a rock element with a straight joint shown in Fig. 9-102, the joint with a width of r is assumed empty inside, and can be closed under pressure waves. An incident wave, with the incident angle of aI , enters to the joint face B- B'. There are only two cases possible, (1) The wave can propagate to the other side C- C'. (2) The wave is not large enough to pass through the joint. In case (1) , the wave passed through the joint after the joint was closed. Assuming a stress wave arrived on face B-Bo at moment to, and finished at t2 , there are two stages to be observed and analyzed as follows. Model of Boundary State: Before the joint is closed , only the reflected waves are induced when the incident waves propagated to the joint facea free boundary. Such a complet e reflection stage is called a free boundary stage (FBS). During this stage, the joint face B-B' moves to face C-C'. The normal displacement of the joint face B-B' will be
f (Va! COSa t
UN =
to
where
l
+ VaR COSa2 + VTR sin ,82)dt
(9-266)
836
9 Dynamic Damage Problems of Damaged Materials B
C
B'
C'
Fig. 9-102 T he transmitted a nd reflected waves at the joint face.
(9-267)
tan /32 tan 2(2/32) - tan al /3 2( /3 ) tan 2 tan 2 2 + tanal (9-268) where Va-I, Va-R, VTR are the particle normal velocities at face B- B' induced by the incident normal stress, the reflecting normal stress and shear stress respectively. (YI, (YR, TR are the incident normal stress, the reflecting normal stress and shear stress respectively. p is the density of the rock. C PB is the primary wave velocity and C S B is the secondary wave velocity in the media. Assuming the incident stress wave is known, Eq.(9-266) can be rewritten as follows , (YR
=
R(Y[, TR
UN
=
= - 1c
[(R
f
+ 1) . ctan(2/32)](Y[,
t
p PBto
(Yt (1
+ R)
( cosal
R
=
+ tan-l (2/32 ) CcPB ) SB
dt
(9-269)
Substituting "r to U N" in Eq.(9-269), the joint closing time tl can be determined, which represents the influence of the micro-structure on the wave velocity. If tl < t2 , the joint can be closed and the transmission is possible, otherwise if the displacement amplitude is smaller than the joint width r, the wave cannot be transmitted. Transmission of Wave: Within the period ofh- t2 , the stress wave closes the joint and transmits through the joint, making face B- B' and C- C' move together as an integral elastic body. But the wave head during to- tl is still
9.7 Dynamic Damage Analysis for Brittle Rock and Its Application
837
lost. The ratio ,\ of the average transmitted stress aT to the average incident stress a1 is always smaller than 1.0. (9-270) The ratio ,\ is defined as the transmission rate of the joint and T) = 1 - ,\ presents the stress wave degradation, which is induced by the dynamic damage properties in the opinion of [9-102]. Once the incident wave 0'1 is given and the width of joint r is known, the transmission ratio of the joint ,\ and the stress degradation factor T) = 1 - ,\ can be determined by letting UN in Eq.(9-269) equal r and solve tl' According to the wave propagation model in the jointed medium of Eq.(9269) , the degradation factor T) is related to amplitude, load period, the angle of the incident stress wave, the joint width r and the friction angle i.p of the joint face when giving 0'1 = O' max sin t. Such relations can be obtained through Eqs.(9-269), (9-270) and shown in Figs. 9-103(a)rv(e) , with the consideration of joints opening or closing. From the analyzed results shown in Fig. 9-103 some interesting conclusions can be obtained: (1) wave energy loss during propagation decreases greatly with stress amplitude O' max and period T ; (2) wave energy loss during propagation increases with crack width r; (3) wave energy losses changed complicatedly with the incident wave angle 0: and the dynamic friction strength on the crack surface, because the crack opening and closing depend on both the dynamic stresses (induced by different angles of the incident wave) and the dynamic strength (friction angle i.p and cohesion c) of the joint face. The proposed model Eqs.(9-269) and (9-270) are compared to the model of Valliappan and Zhang [9-25] and shown in Table 9-4. Table 9-4 Comparison of proposed model with the model of [9-25] One-joint Two-joints Velocity Amplitude Velocity Amplitude Non-joint Loss Loss Loss Loss Equivalent continuity model 1.0 0.96 0.98 0.92 0.96 Valliappan and Zhang, [9-25] Proposed wave damage model 1.0 0.74 0.33 0.62 0.11 1.0 Model test result 0.02 0.87 0.25 0.78 Note: t he sine inc ident stress waves are norma l to t he joint, joint widt h r calculated t ime h = 0.4 m s , t2 = 0.7 m s, by Eq. (9-269)
0.1 mm , the
838
9 Dynamic Damage Problems of Damaged Materials 0.8
~
0.7
~
'-<
8u 0.6
.,:::
.0 co
0.5
g
"'@ 0.4
c;
1.0 i/J=5° 0.9 a=45° a=45° ~ 0.8 r=O.Ol mm r=O.Ol mm 8u 0.7 T= 0.04 s 0"=, =40 MPa ~ 0.6 ::: 0 0.5 .~ "0 0.4 0.3 0.2 0.1 L---'----'-_-'----'-----L_-'----'------'-----' - O.l 0.0 O.l 0.2 0.3 0.4 0.5 0.6 0.7 0.8 30 40 50 60 70 80 90 i/J =5 °
OJ)
0.3 0.20
10 20
Stress amplitude 0"=, (MPa)
Load petiod T (s)
(a)
0.35 ~ 0.30
.9u
0.25
.~
0.l5
(b)
1.0 0.9
i/J=5° r=O.Ol mm T= 0.08 s 0""", =40 MPa
~0.8
§ 0.7
1c; 00.3.4
10.10
c; 0.05
0.00 1....-...1..---'----'-_'--...1..---'----'-_'--...1..---'
- 10 0
i/J=5° a =45° T= 0.07 s 0"=, = lOMPa
0.020.04 0.06 0.08 O. 10 0.l2 0.l4 0.l60.l8 0.20 Crack width r (mm)
10 20 30 40 50 60 70 80 90 Incident angle a C )
(d)
(c)
0.40 ~
a=50° r=O.Ol mm T= 0.08 s O" "'~ =40 MPa
0.35
~
8u 0.30
.''"co" 0
0.25
"0
f::! 0.20
c;
OJ)
0.l5 0.l0 0.0~5
0
5
10
15
20
25
Dynamic ftiction angle i/J ( ° )
30
35
(e)
Fig. 9-103 The influence of the joint features and dynamic loading to the wave propagation properties; (a) Relation between the dynamic stress amplitude O"ma x and wave degradation factor T) ; (b) Relation between the dynamic load period T and wave degradation factor T); (c) Relation between the incident angle a and wave degradation factor T) ; (d) Relation between the joint width T and wave degradation factor T) ; (e) Relation between the dynamic friction angle 'P of the joint and wave degradation factor T).
9.7 Dynamic Damage Analysis for Bri ttle Rock and Its Application
839
9.7.3 Analysis for Dynamic Damage in Micro-jointed Rock Mass 9.7.3.1 Dynamic Damage Model of Micro-jointed Rock Mass According to the model test results and our observations, some structural characteristics (e.g. joint width and angles) of joints have a great influence on the properties of wave propagation of such jointed materials. As a matter of fact, t he wave velocity losses and wave amplitude losses present t he commixture results of the rock material properties and joint structure features. So the wave velocity C is introduced in this section to define the damage modulus (9-271) where C m is the mixed sound wave velocity of the jointed materials, which is not only related to t he joint features but also to the material properties of t he rock blocks (e.g. elastic modulus and Poisson's ratio). Consider a simple example: a unit rock mass cut by parallel joints with the same thickness s, is shown in Fig. 9-104. The wave velocity of the rock block is Co, and the t ime when the wave passed through one joint is t i and t he observed wave velocity from terminal D to E will be C*
L
= -----,-:,-N
!;o + i=l L ti
1
1
(9-272)
N
Jo + t + L
i=l
ti
Micro - crack face
E
D
I·
L
·1
F ig. 9-104 Jointed rock mass model of wave propagation.
The damage variable in this direction is then
Sl = l -
1 1 + Co' no' t
(9-273)
where no is the joint density, f is the average time of the wave passing through one joint normally and f = f(no , r, ex, TLoad , c, cp) is the function of joint
840
9 Dynamic Damage Problems of Damaged Materials
features and the dynamic loading properties, and can be determined by Eq.(9269). TLoad is the dynamic load , r.p is the friction angle and c is the cohesion of the crack surface. So the damage evolution equation can be expressed as
D=
Co·no dE (1 + Co . no . f)2 dt
Co' no 1 dr (1 + Co . no . f)2 Vo dt
(9-274)
dr where Vo is the moving velocity of the joint surface; (dt) is the rate of the joint opening.
9.7.3.2 Damping Matrix of Jointed Damage Materials The equivalent damping forces of the discontinuous medium can be written as follows [9-25] (9-275) where Eeq is the equivalent strain rate of the discontinuous damage medium, while Ti( is the related damage damping factor , which was derived by Zhang and Valliappan et al. [9-7,9-8,9-16, 9-23"-'9-25] (9-276) (*
Ti(
=- = (
1
1=D + (1 1+
WI
WI
n)~
(9-277)
w2
where (* is the damping ratio of damage material; a, f3 are the Rayleigh parameter; WI, W2 are the first and the second self-vibration frequency of the rock joint structure. It is obvious that the influence of the micro-structure features of the jointed materials on the wave propagation cannot be considered in the above model. To describe such an important influence, a discontinuous unit body with N set of micro-joints in the span of s shown in Fig. 9-104 is also considered. The wave amplitude in such a discontinuous medium can be derived by wave propagation theory combined with the propagating model (Eqs.(9-269) and (9-270)) as follows ,
(9-278) where Vo is the particle velocity induced by wave propagation at face D , while V * is the particle velocity at face E , the decadent waves passing though N set of joints.
9.7 Dynamic Damage Analysis for Brittle Rock and Its Application
841
The damping force can be then determined using the following equation [9-102] (9-279)
i:
where q is the "real" equivalent strain rate of the micro-jointed rock mass by considering the influence of N set of joints on the wave propagation properties. ieq is the equivalent strain rate without the consideration of the direct effect of the micro-joints on the wave propagation. i)*, 17* are the damping co-efficients of the damaged rock mass by both considering and then not considering the micro-joints effects respectively. 17j is the damping factor of damaged material by considering the effects of discontinuity on wave propagation. Ai is the velocity ratio of the transmitted wave to the incident wave at the ith joint, and can be determined by Eqs.(9-269) and (9-270). For a multiple joints system, the damping factor t ensor can be derived using the following equation: (9-280) In numerical analysis, the asymmetric matrix [C; ] can be directly introduced into the usual damping matrix as the discontinuity factor tensor, so the nonlinear properties are inherently introduced in the analysis. The Newmark approach can be used to solve such nonlinear dynamic contact problems as in the former work of Ning [9-113, 9-114]. 9.7.3.3 Example of Numerical Application As an example of an engineering application, the blasting excavation of a subway in different jointed rock strata is analyzed. Three different ground surface behaviors are simulated when the blasting waves propagate from the t unnel face to the ground surface in three kinds of joint features, as shown in Fig. 9-105. Different surface velocities induced by blasting excavation in different jointed rock strata are shown in Fig. 9-106 in order to make a definite statement on the danger posed to existing structures at the surface. For this purpose the maximum surface velocities Vm ax of the detonation wave were evaluated in Fig. 9-106 for Cases A- C. Also shown is the allowable velocity Vcri t ' From Fig. 9-106 it can be seen that for all analysis considering the joints with the proposed dynamic joint model [9-113, 9-114]' the analyzed maximum vibration velocities Vm ax at the surface are well below the allowable velocity Vcrit. This means that the borehole and blasting parameters assumed for our cross section for blasting under a developed area are suitable, unless the exist ing buildings enjoy landmark protection or are part icularly susceptible to vibration.
842
9 Dynamic Damage Problems of Damaged Materials
Fig. 9-105 Three kinds of joint features of different jointed rock strata Node (P)
20 ~
~
10
g,. 0 t-~-t-~7"ti~~~~'tf~ I I I I I I I J
."5 10 __ L_.1 __ L_ .J _
.s -
I I
.;;
>-- -20
I I
I I
J IA
J
I
I I
--l--+-+ -i -+- -J--i -_ I
J J L I
J J _L I
0L-~ 1.7 0 ~2~.0~ 3.7 0 -4~.0~ 5.0~6~.0~ 7.0~8~.0--9~0. Time-steps AI = 50 mi cro-scords
10.
Distance (m)
Fig. 9-106 Different surface velocities induced by blasting excavation in different jointed rock strata. 9.7.4 Impact Response Behavior of Dynamic Damaged Brittle Rock There inevitably exists initial damage in the complexity of the rock form. Under the impact load , rock produces two effects, one is the deterioration of material rigidity, the other is stress wave energy dissipation. This shows that the initial damage is the important factor that affects rock impact damage. At the same time the discontinuous interface in rock, as a kind of "energy barrier" , makes the development of slight crackle frequently t erminate. Only when more energy is provided for the medium, can new crackle be produced. The dynamic damage of rock and its evolution is a process of energy dissipation during the material break up. Under different impact loads, the damage degree of the rock reflects the magnitude of energy dissipation during fracturing , the attenuation co-efficient of the sound wave is an effective acoustics index of estimating rock damage [9-115, 9-116].
9.7 Dynamic Damage Analysis for Brittle Rock and Its Application
843
9.7.4.1 Relation between Attenuation Coefficient and Damage Energy of Sound Wave A shock wave is formed in the medium due to explosion and high-speed impact. On the front of a shock wave, physical parameters describing the state of the medium and movement change suddenly. In the process of impact compression of the stable wave, irreversible energy dissipation will be produced , and the area between the Rayleigh line and the equal entropy expansion line stands for reversible energy release in the course of impact compression [9115]. For solid material such as rock, the area difference between the Rayleigh line and Hugoniot line approximates the energy dissipation density in the course of the shock wave [9-11 7]. It is an ideal method for studying rock dynamic damage to adopt the planar impact experiment technique on a one-stage light-gas gun [9-115, 9-118]. When the warhead hits the rock specimen, the shock wave can be produced in the sample and compresses the material from the initial state to the end state. Thus, different damage stages can be produced in these test specimens. The damage phenomenon in specimens can be detect ed by the supersonic test. The change in features of the frequency spectrum and the attenuation of the sound wave in the damaged specimen can be observed in the test. The damage stages in the rock specimens can be observed by reflections of the magnitude of non-reversible energy dissipation in the course of the shock wave. The supersonic detection technique based on wave theory can be employed as an effective method of comprehensive instrumentation in order to estimate the damage state and rock property variations which can further forecast the expansion and evolution of damage-cracks. With damage increasing the attenuation of the stress wave becomes more significant during wave propagation, that is to say the attenuation co-efficient increases, therefore t he dissipation energy tfJ* of the dynamic damage has a notable correlation with respect to the attenuation co-efficient O;p of the sound wave. Thus this relationship can be described as [9-115] (9-281) where O;p(dB/cm), 0;0 and Kp are material constants of the rock. In this study, 0;0=4.86004, K p = 1.0x 10 5 are taken for sandstone. Based on the principle of damage mechanics, the damage energy dissipation rate tfJ* of damaged material can be expressed as [9-117] tfJ*
= - ~ ['\(c:'n) 2 + 2tt{cfj}T {cfj}]
(9-282)
Therefore, Eq.(9-281) can be written as
(9-283)
844
9 Dynamic Damage Problems of Damaged Materials
9.7.4.2 Modeling of Damage Evolution Equations If there exists a set of cracks with random distribution in the original rock mass in which micro-cracks are activated and accumulated to form the damage state in the rock mass this causes the det erioration of material properties. If introducing the equivalent volume module, the relationship of the slight crackle density presented in [9-117] can be taken into account by means of crack density Cd , then we can define some damage parameters as
-K * = 1 - -16 (1 K
9
K*
V*2 ) C
1 - 2v
= K(l -
[l)
d ,
[l
G*
= -16 (1 -
V*2 ) Cd
1 - 2v
9
= 3K*(1 - 2v* ) 2(1
+ v*)
(9-284) (9-285)
Based on the seeping theory in [9-119], we have v*
=
vexp (- 1 g 6 (3C d)
0(; (3(; 1
(9-286)
where (3 is a constant, which controls material unloading and the behavior of load addition. At the same time, micro-mechanics analysis shows that the relationship between supersonic attenuation co-efficient and the crack density in the material is given by [9-115] as (9-287) where h is a constant, the unit of which is dB. In this study h = 6.01 dB is taken for sandstone according to the experiment, R is half of the average length of slight cracks. For the brittle rock, the energy balanced principle based on [9-115] gives (9-288) where KIC and c are the fracture ductility of material and the velocity of the longitudinal wave respectively. The relationship between the damage dissipation energy p* due to rock shock and the attenuation co-efficient a p provides a law of rock damage evolution, in which the damage [l is connected with a p through Eqs.(9-284)rv(9288). These rate forms express the damage evolutional equation constructed in a volume tensile model; however, the material yield strength obeys the Mohr-Coulomb criterion in a volume compression state (9-289) where aD is the static yield strength, C 1 is the parameter influenced by the strain rate, Ep is the plastic strain rat e, [l is the t ensile damage, C 2 is the
9.7 Dynamic Damage Analysis for Brittle Rock and Its Application
845
constant of surrounding pressure and p is the pressure. Under the condition of volume compression, the damage evolution equation presented in [9-103, 9-115] is (9-290) . where A is the damage sensitive parameter, Wp
dW d t p is the compressed
plastic power. The damage Dc is defined in compression as a scalar, which will be taken as an initial value of the tensile damage. We find out from Eq.(9290) that when material is compressed, the tensile damage evolution affects the material yield strength, as well as the damage affecting the material tensile hardening (Eq. (9-285) ). 9.7.4.3 Modeling of Dynamic Constitutive Relation The material deterioration caused by impact damage is expressed as (9-291) where {Eij} is the strain tensor, {Oij } is the unit tensor. Rewriting the formulas into the rate form of devitoric part and volumetric part, we have
{57j } = 2G(1 - D){ Eij } - 2G{ Eij }D jJ
= 3K(1 - D) Em - 3KEmD
(9-292)
The dynamic damage of rock can be judged by the maximum principal stress criterion and the volumetric stress criterion. If the material is in a volumetric tensile state, the damage is formed by accumulation of cracks, whereas if the material exhibits brittle fracture, the damage is generated by the maximum principal stress criterion. In a volumetric compression state, if the load satisfies the maximum principal stress criterion, the compressed strength (J s is zero, otherwise the strength obeys the Mohr-Coulomb criterion. The damage Dc in compression is the initial value of damage in a tensile condition, and vice versa. The structural component loses bearing capacity only if damage D reaches 1 under the condition of either tension or compression. 9.7.5 Example of Numerical Applications and Validation This brittle rock dynamic damage model was implemented by [9-115] in a finite element program, and was used to simulate a groove deep hole blasting problem for analysis of the mechanism of rock dynamic damage fragmentations.
846
9 Dynamic Damage Problems of Damaged Materials
9.7.5.1 Simulation of Groove Blasting Characteristic Generally speaking, groove blasting is different from the step blasting technique. Usually the groove is made in a narrow form , in which the blasting has only an upward free face. The geological condition is changed greatly when the area of blasting and the scope of effects are large enough for us to observe the visible mechanism of rock cut off by the blasting. Therefore, blasting paramet ers must be adjusted continuously. The surroundings of the blasting area must be protect ed by some important facilities. During the blasting, the fly stone and surrounding shake must be controlled strictly and some rock lumps to be more kinetic must be disjointed. According to the complexity of characteristics of the groove deep-hole blasting, it is better to use numerical analysis for this problem. Adopting the role of pulse pressure on the hole wall to simulate the explosive effect of the columnar charge, the pressure on the hole wall is calculated by employing the impedance matching method. The state equation for the explosive can be presented by JWL model. Due to symmetry, only half of the field is taken into the calculation. The bottom and right boundaries are assumed to be a nonreflection boundary to eliminate the influence of energy reflection. In order to save CPU time and considering the requirement of the blasting design, the process of the groove deep-hole blasting should be simulated with analogical models [9-115]. Based on the similar principle in [9-118], there are two rows of groove blasting holes that are taken into account in the simulation. Blasting parameters are adopted as followsthe hole diameter is d = 100 mm, the row distance is BI = 2 m, the charge: length is h2 = 3.5 m, the stem length is hI = 1.5 m , the hole depth is h = 5 m, and the numerical simulation parameters are d' ;::::; 3 mm, Bi ;: : ; 57 mm, hi = 42.9 mm, h~ = 100 mm, h' ;::::;142.9 mm. Fig. 9-107 and Fig. 9-108 are images of simulated damage distribution and vonMises equivalent stress distribution for typical times respectively. The damage scope is 0",1.0, the equivalent stress scope is 0",550 MPa illustrated in Fig. 9-108. 9.7.5.2 Discussion and Analysis of Simulated Results By analyzing Fig. 9-107, we can obtain the following conclusions when the detonation time is t' <108 Ils (i. e., equal to a detonation t <5.4 ms in the actual blasting proj ect), if the stress wave has not reached the free surface, the damage in the medium is only of a compressive type; the damage distribution for t' = 54 Ils (i.e. t = 2.7 ms) can be embedded by this kind of damage form; the medium around the holes is destroyed due to the pressure and the shear effects of the explosion. The shock wave propagation and the process of the detonation are photographically plotted by discoloration figures of different grayness in order to represent changes in the damage n. The damage state reduces from the center of the hole towards the two sides gradually and the
9.7 Dynamic Damage Analysis for Brittle Rock and Its Application
(b)
t
847
= 108 s (1= 5.4 ms)
Fig. 9-107 Damage distribution in the blasting [9-104].
maximum value D ~ 1 is nearby the hole. This shows that the medium has been destroyed completely. When the detonation time is t' ;? 108 fls (i.e. t ;? 5.4 ms) , the stress wave begins to reflect from the free surface, and part of the rocks on the top of the holes are destroyed on account of tensile damage under the actions of the reflect ed stress wave. The damage of this part of the rock is generalized due to the combination of impact compression and the reflecting t ensile damage. When detonation time t' = 180 fls (i.e. t = 9.0 ms) , the damage of the medium near the free surface has developed fully, and a split layer phenomenon has obviously appeared. Therefore, part of the rocks near the hole bottom lose their shear-bearing capability and become flowing , whereas other parts are destroyed on account of pressure and shear. Thus, further damage is still produced instantly due to the strong impact during the unloading period. The last result of damage distribution in Fig. 9-107 shows that part of the rocks on the top of the hole are layered in split damage form. The rock on two sides of the groove and at the bottom presents a compressed damage state with different degrees of damage, and produces three obvious damage areas, region I with Dl = 0.3rvO.6, region I I with D2 = 0.2 rv O.3 and region I I I with D3 =3.6x10- 5 rvO.1. Therefore, in the groove blasting design we must
848
9 Dynamic Damage Problems of Damaged Materials
consider the influence of the damage area I , hence the last outline line of the groove should include all region I or a part of region I, otherwise there could be appear an instability boundary area or an excessive digging phenomenon after the groove opens. Apart from this, the blasting splitter and the blasting buffer are adopted to control vibrational damage in order to achieve an ideal blasting effect. According to Fig. 9-107, a von-Mises equivalent stress for corresponding times is shown in Fig. 9-108. The von-Mises equivalent stress can be expressed
= (3{ Sij} T {Sij} /2) 1/ 2, where {Sij} is the devitoric stress t ensor. When reaches the yield stress (Jy, the material yields and produces some plastic deformations. When the explosive is detonated at the hole bottom, the detonation wave spreads into the surrounding medium and produces the stress wave. The spread speed of the detonation wave is not consistent with that of the stress wave in the medium , so the image of a stress field with a single hole is in the shape of a "spindle" , but when the stress field caused by the neighboring hole is added the stress distribution is shown in Fig. 9-108. When the stress wave reaches the free surface (while t = 108 fls, (Jeqmax = 441 MPa), the rock near the free surface begins to produce a layered split fracture, and the layered split t endency is gradually significant and appears as
(J eq
(Jeq
(a) 1 =54 S (I =2.7 illS)
(b) 1
=108 S (I =5.4 illS)
Fig. 9-108 Distribution of von-Mises equivalent stress in blasting [9-104]
9.7 Dynamic Damage Analysis for Brittle Rock and Its Application
849
to have much larger scope with respect to the increase in time. Meanwhile, as the blasting cavity forms, many cracks are produced and the detonating gas expands during the process of the stress wave spreading. The shock wave after loading spreads outward as an unloading wave, which is shown in Fig. 9-108 (while t = 180 Ils, <Je qmax = 335 MPa). The following conclusions can be made by analyzing the unloading wave; rock is strongly compressed due to the explosive shock wave and produces plenty of elastic strain energy in a very short time. As a blasting cavity forms, many radial cracks spread out, and then the pressure drops promptly to a certain level. Consequently, the stored strain energy in the rock body is released suddenly in the opposite direction to the pressure stress wave and this causes unloading damage phenomenon. The unloading damage phenomenon is different from the layered split damage produced by the compressive stress wave, which is reflected from the free boundary surface and becomes a tensile stress wave towards the inside of the medium, and a "completely tensile stress" is allowed to arise [9-119]. 9.7.6 Fragmentation of Brittle Rock Due to Dynamic Damage 9.7.6.1 Fragmentation Concepts of Brittle Rock Usually large stresses are generated in a relatively short time when materials are subjected to a high-rate loading, which causes the mechanical response of the material to be generally different from what it is at a low loading rate. Therefore, material is subjected to high-rate deformation that occurs in a wide range of important practical applications, including such obvious examples as rock blasting, shattering of glass, and armour penetration. When a brittle material is subjected to a high-rate loading, many cracks are nucleated and they propagate simultaneously in the brittle material, ultimately coalescing and separating the solid into fragments. Clifton [9-36] mentioned that such rate dependent behaviour can be observed for nearly all brittle materials including rock, ceramics and glass. For instance, in rock materials, if the strain rate changes by three orders of magnitude, that may result in failure stress of one order of magnitude, approximately [9-120]. A lot of theoretical models intended to correlate the features of dynamic fracture and fragmentation have been suggested since it is important to understand the mechanisms of dynamic damage and fragmentation. Taylor et ai. [9-103] developed a damage model to simulate stress wave induced fracture and fragmentation during blasting, based on the analysis of cracked systems under a continuum level. Shockey et ai. [9-121] have developed a damage model based on the activation, growth and coalescence of inherent distributions of fracture-producing flaws , predicting size spectra of crack-damage and fragment-fracture resulting from blast loading. Grady and Kipp [9-122] described the dynamic fracture and fragmentation of rock mass with emphasis on the strain-rate dependence of measurable fracture properties such as fracture strength, fracture energy and fragment size. For a special case of constant
850
9 Dynamic Damage Problems of Damaged Materials
strain rate loading, an approximate and explicit expression for damage was obtained in many continuum damage models [9-123, 9-124]' which assumed that micro-cracks initiate and grow immediat ely when the strain becomes tensile [9-122, 9-103, 9-125] and damage variables are defined as functions of extensional strain or volumetric t ensile strain. The mat erial damage in a volumetric tensile state is also discussed in [9-126, 9-127]. However, [9-128, 9-129] show that in a volumetric compressive state the response of brittle materials may highly influenced by the magnitude of the maximum principal tensile strain, with the exception of very highly confined triaxial states of compressive loading. This implies that damage may also occur in brittle materials in a volumetric compressive state. In this section, a dynamic damage constitutive model for the fragmentation behaviour of brittle rock mass is presented. The isotropic damage is assumed in the model to be considered as a function of time and applied stress. In order to model the damage caused in a volumetric compressive state, an equivalent tensile strain is defined and used in the model. The model provides a quantitative method to simulate the fragment distribution and fragment size generated by crack coalescence in the dynamic fragmentation process. Numerical results are compared with those from independent field tests.
9.7.6.2 Fragmentation due to Damage Evolution Since the damage properties of brittle materials are related to the initiation, growth and coalescence of micro-cracks, the rate of crack activation depends on deformation of the material at that point. When a brittle rock material is subjected to a tensile stress, it will not fail unless the value of the stress is larger than its quasi-static strength. The following model is proposed for calculating the crack activation rate IV. It is assumed that .
-
N=ex(c-ccr)
!3
(9-293)
where ex and (3 are two parameters; the angular bracket (-) denotes that the function is defined by (x) = (Ixl + x) / 2, Ccr denotes the quasi-static critical tensile strain which is assumed to be the quasi-static failure strain. It should be noted that Eq.(9-293) is similar to that defined by Yang et al. in [9-126]. The equivalent t ensile strain in Eq.(9-293) can be defined as
E=
(c j are principal strains)
(9-294)
When a brittle rock material is subjected to a stress higher than its quasistatic strength, the evolution of damage can be determined by the number of cracks which activate at the time t, as follows,
9.7 Dynamic Damage Analysis for Brittle Rock and Its Application
f N(s)V(t - s)ds
851
t
D(t) =
(9-295)
to
where to is the time duration needed for the equivalent tensile strain E to reach the critical value Cer , and the volume V (t - s) is determined by a microstructural law for the growth of cracks activated at past time s (9-296) where cg is the velocity of crack growth and generally in the range of 0 < cg < Cl (Cl is the speed of the elastic wave) [9-130]. The following relation is usually assumed for the dynamic crack propagation [9-131] Cg
= 0.38JEI p
(9-297)
The derivative of Eq.(9-296) is based on the assumption that as soon as the crack activates, the growth velocity reaches cg very quickly. Thus, substituting Eqs.(9-293) and (9-296) into Eq.(9-295) yields
J'(E t
4 D(t) = 3a7rc~
cer) (3 (t
- s) 3 ds
(9-298)
to
9.7.6.3 Description of Fragmentation Behaviour Fragments are associated with crack initiation, propagation and coalescence. Thus it is necessary to know the crack size and crack number in order to predict the fragment size. For this reason, the damage defined by Eq.(9-295) is given in t erms of the distribution of crack size
D(t) =
~Cl:7rc~
tg (t-to)
f
w(r, t)dr
(9-299)
to
where 47rr 3 . N(T) 3cg
w(r, t) = -
(9-300)
is the micro-damage index or crack volume fraction distribution, in which the argument T = t - r ICg . According to the numerical investigations and some test results for brittle rock materials under high-rate loading [9-126, 9-132"-'9-134], the damage value is about 0.22 when the dynamic tensile stress reaches the dynamic fracture stress, namely
Dr = D(tF) = 0.22
(9-301)
852
9 Dynamic Damage Problems of Damaged Materials
which is also the minimum damage value for the initiation of fragmentation and corresponds to the occurrence of crack coalescence at time t F . At crack coalescence it is assumed that the fragment sides are formed by the crack faces. Noting that the crack radius r = L/2 with L being the nominal fragment size, the fragment size distribution can be obtained as follows 1
F(L) = 2w(L/ 2,tF)
(9-302)
In order to predict the mean fragment size at any point in the material, the total crack surface area A* per unit volume is required, which is given by
f N(s)A(t - s)ds t
A*(t) =
(9-303)
to
where the area A(t - s) is determined by a micro-structural law for the growth of cracks which are activated at past time s
A (t - s) = 271T2 = 27rc~(t - S)2
(9-304)
Substituting Eqs.(9-293) and (9-304) into Eq.(9-303) , we know that
f (t - ccr){3 (t - s)2ds t
A*(t) = 2a7rc~
(9-305)
to
From Eqs.(9-298) and (9-305) , the mean fragment size at any point in the material can be calculated from the crack density N(t) as [9-135].
_1_) 1/3 _ 3(9"; [D(t)]2/3 ( Lm(t) N(t) - V2" W(t)
(9-306)
9.7.6.4 Determination of Material Parameters In the present damage and fragmentation model, three parameters, namely a, (3 and Ccn need to be determined from the dynamic fracture properties of brittle materials. The quasi-static failure strain Ccr can be easily determined from uniaxial quasi-static tensile test results, (9-307) where CJst is the quasi-static tensile strength and E is Young's modulus for intact material. The determination of other parameters is discussed in the following. Assuming the uniaxial strain rate is constant, the tensile strain can be expressed as C
= Eot
(9-308)
9.7 Dynamic Damage Analysis for Brittle Rock and Its Application
853
where i o is the constant strain rate of uniaxial tension, and Eq.(9-298) may be reduced to
(9-309) where the relation te
= Eer/i o is used and m
87fc~a -;-:((3=-+-1--:-)(-:-: (3-+----::2-:-:)("-=(3-+---=3-'--;-)((3 --::-+ ---'-'-4)
=
(9-310)
is a constant, depending on the material properties. In the case of the maxim tension, a brittle material is damaged due to the development of distributed microscopic cracks and leads to the final fracture by their coalescence without significant inelastic deformation [9-136]. Thus in this case, ignoring the plastic strain, namely E = Ee, the effective axial stress can be obtained as follows ,
(J* = (1 - Sl)(A - 2VA
+ 2p,) E =
(1 - Sl) EE
(9-311)
where v is the Poisson's ratio ; A and p, are Lami's constants. If the tensile strain corresponding to the fracture stress (JF are denoted by EF, from Eqs.(9-311) and (9-308) , we obtain
(JF = (1 - SlF) EEF and EF = iOtF
(9-312)
From Eq.(9-309), we have t F - t e -- (
Sl ) (3~4 . (3+ - (3 ---.f.. Eo 4 m
(9-313)
Combining Eqs.(9-312) and (9-313) and using the relation Eer = i ote, the fracture stress at a certain strain rate in uniaxial tensile loading can be obtained as (9-314) Dependence of the final fracture stress on the strain rate is provided by the above equation. Since fracture stress for many brittle materials such as rock and concrete depends on the cube root of the strain rate [9-127, 9-137, 9-138]' (3 can be taken as equal to 8. Then, from Eq.(9-314) , we can obtain (9-315) with
854
9 Dynamic Damage Problems of Damaged Materials
81fc3 n = 77--~~--~~g~~~~~ ((3 + 1)((3 + 2)((3 + 3)((3 + 4)
(9-316)
It should be noted that Eq.(9-315) gives the relation among the parameter the fracture stress (J'F , the crack growth velocity cg and the tensile strain rate i o.
0:,
9.7.6.5 Analysis for Fragmentation of Brittle Rock Due to Dynamic Damage Loading Conditions: In order to verify the above theoretical derivations , the response of oil shale subjected to a tensile stress is studied in this section. Oil shale with a kerogen content of approximately 80 ml/kg is used for the analysis. The elastic modulus, Poisson's ratio, the quasi-static axial compressive strength, the mass density and the quasi-static t ensile strength as representative material properties of the 80 ml/ kg oil shale are taken by E = 17.8 GPa, v = 0.27, (J's = 50 MPa , p = 2.26 Mg/m3 and (J'st = 5 MPa respectively. Using the above material properties, the necessary computational material parameters in the model will be determined for the oil shale material. The paramet er (3 is taken to be equal to 8, so that the fracture stress is a cube root dependent on the loading rate, and the crack growth velocity cg is 1066 m/s that is calculated from Eq.(9-297). For typical quasi-static cases, if the strain rate of quasi-static experiments is assumed to be 10- 2 , then the corresponding value of the parameter 0: calculated by Eq.(9-315) is 1.4x1034 / m 3 s. Using these paramet ers and Eq.(9-314), the fracture stress can be estimated as a function of the strain rate. The corresponding curve of the fractural strain-stress relation for the material of the oil shale is shown in Fig. 9-109. As can be seen, the predicted values of the fracture stress agree reasonably well with the test data of [9-122]. Combining Eqs.(9-293), (9-300) and (9-302), the distribution of the fragment with a constant strain rate in the case of a uniaxial t ensile is given by F(L)
1fo:L3 .{3
= - - EOrtF - tc - 12cg
L
2cg
(3
]
(9-317)
Substituting Eq.(9-313) into the above equation provides F(L)
= 1fo:L3i{3 [( 12c9
0
D F) !3 ~4 iii!< _ !:...-] m 2c 0
(3
(9-318)
9
Fig. 9-110 shows the fragment distributions calculated by Eq.(9-318) for the three constant strain rates. As can be seen, the fragment sizes at a strain rate of 104 /s are very small with a dominant size of about 0.5 mm. On the
9.7 Dynamic Damage Analysis for Brittle Rock and Its Application
855
100
• - - Theoretical predictions
10
10
•
Experi mental results
100
1000
10000
Strain rate (1/s)
Fig. 9-109 Fracture stress dependence on strain rate for oil shale [9-122]
other hand , at lower strain rates of 10 3 /s and 10 2 /s the dominant fragment sizes are about 2.2 mm and 10 mm, respectively. 1000 104 /s
g .!:>
.~
100
.!:>
~
;:I .",
~c
I
10
lE-5
l EA
lE-3
0.01
0.1
Fragment size (m)
Fig. 9-110 Fragment distributions corresponding to different constant strain rates
Form of Blasting Crater: In 1983-1984 a single borehole blasting experiment [9-139, 9-140] was conducted at Anvil Points Mine near Rifle, Colorado, by Sandia National Laboratories in nominal 80 ml/kg oil shale. The blast hole with a diamet er of 0.162 m was perpendicular to the surface. The length of the explosive column was 2.5 m and the stemming length was 2.5 m , too . The detonation point was located at the bottom of the explosive column and in the line of symmetry. The explosive used in the test was IREGEL 1175 U. In this section, the blasting crater formed from this test was then numerically simulated in order to further verify the above theoretical derivation.
856
9 Dynamic Damage Problems of Damaged Materials
Article [9-141] presented an implementation of the above damage and fragmentation model into a commercial program as a useful subroutine. Applied paramet ers in the model have been det ermined in the previous section. Coleman et al. [9-141, 9-142] simulated the explosion state by equations of JonesWilkens-Lee from an Euler processor, in which the configuration of the numerical modelling is shown as Fig. 9-111, whereas the oil shale was simulated by a Lagrange processor. The plastic flow of the oil shale is calculated by the Mohr-Coulomb criterion. The analyzed whole domain is assumed to be axial symmetric. The transmission boundary t echnique is employed in dynamic analysis to reduce the reflection of the shock wave from the specified boundaries. These transmission boundaries allow the reflection of outward wave energy without passing through the boundary, but propagating back into the computational grid. The velocity component parallel to the boundary is assumed to be unaffect ed by the boundary and only the normal component of the velocity of the wave is dealt with . Ground surtace r---------------~~------------"
Stemming
2.5 m
r--r--
Explosive
2.5 m
,, ,,, ,,, ,,,
:E
'00
'-
- - - Transmitting boundary
·o------1"'2;-m-------..j>1
'""I
Fig. 9-111 Configuration of numerical modelling According to [9-141, 9-142]' the pressure P generated by chemical energy in an explosion can be determined by Jones-Wilkens-Lee (JWL) equations of state models. It can be written in the form P
= G1
(1 w)
e Tl V
+ G2
(1 w)
e T2 V
+ -w¢
(9-319) V where G1 , G2 , r1, r2 and ware constants. P is the pressure, V is the relative volume; Po and p are the initial mass density and the current mass density respectively. !.p represents the internal energy. The parameters in Eq.(9-319) of the explosion state for IREGEL 1175 U used in the present study are listed in Table9-5, in which !.po is the initial C-J (Chapman-Jouguet) energy per volume (measured) as the total chemical energy of the explosive, and VOD is the C-J detonation velocity of the explosion. -
--
~V
-
--
~V
9.8 Engineering Application of Dynamic Damage Analysis
857
Table 9-5 Parameters used for modelling IREGEL 1175 U in the present study C1(GPa) C2(GPa) rl r2 w 'Po (MJm~3 ) VOD(ms I) po(kgm 3) 47.6 0 .524 3.5 0.9 1.3 4500 6178 1250
The region of significant damaged rock in the oil shale is usually measured by excavating the loosened rocks due to the blasting. The shape of the blasting crater formed in the experiment was measured by surveyed dimensions based on excavation [9-143]. The radius on the ground of the blasting crater is about 4.9 m, which is compared to the calculated rock damage regions where the damage scalar exceeds 0.22. The simulated damage results are plotted by the contour with respect to the damage stage. The simulated damage zone, where the damage scalar exceeds 0.22, is shown in Fig. 9-112 at a time close to terminal damage growth. It shows that the radius on the ground of the predicted blasting crater is about 5.15 m, which is close to the experimental result.
Fig. 9-112 Calculated damage contour where the damage scalar exceeds 0.22
Fig. 9-113 shows the distribution of the average fragment dimensions. As can be seen, the smallest fragments appear near the charge in the explosive hole because of the high strain rates associated with rock deformation in the region where the largest fragments appear, near the rim of the blasting crater. Along the radial direction from the charge hole, the fragment dimensions increase rapidly due to the fast decay of the strain rate from the charge hole.
858
9 Dynamic Damage Problems of Damaged Materials
2.54E-01 1.268 1 6.208 2 3.00E 2 1.40E-02 6.00E- 03 2.00E-03 0.008+00
Fig. 9-113 Calculated mean fragment size contour
9.8 Engineering Application of Dynamic Damage Analysis 9.8.1 Dynamic Damage Analysis for Earthquake Responses of Arch Dams In this section, the non-linear seismic response of arch dams is presented with the concept of dynamic damage. The analysis is performed using a 3D finite element technique and appropriate non-linear material and dynamic damage models in conjunction with the algorithm for time integration schema. Because of the non-linear nature of the discretized equations of motion, the modified Newton-Raphson approach has been used at each time step. Damage evolution based on tensile principal strain using a mesh-dependent hardening modulus technique is adopted to ensure mesh objectivity and to calculate the accumulated damage. The methodology employed in this section is shown to be computationally efficient and consistent in its treatment of both damage growth and damage propagation. As an application of the proposed formulation, a double curvature arch dam has been analysed and the results are compared with the solutions from linear analysis and it is shown that the structural response of arch dams varies significantly in terms of damage evolution. 9.8.1.1 Objective Studies of Arch Dam Earthquake Throughout the world there are thousands of high concrete dams, the failure of which due to seismic activities could result in heavy loss of human life and substantial property damage. The accuracy of the risk evaluation associated with these existing dams, as well as the efficient design of future dams, is highly dependent on a proper understanding of their behaviour due to earthquakes.
9.8 Engineering Application of Dynamic Damage Analysis
859
In past design methodology for concrete dams, the seismic effects have usually been taken into consideration by the seismic co-efficient defining the additional static lateral load as a certain percentage of the self-weight of the dam. Due to the uncertainty regarding the tensile resistance of concrete, a "no-tension" design criterion, originally proposed by Zienkiewicz et al. [9-144], is included in many designs. As a further refinement, linear dynamic analysis can be considered, where the coupled dam-found at ion-reservoir system can be modelled. Even though considerable work has been done on the linear analysis of dams subjected to earthquakes only recently, non-linear models including crack propagation in the dam have been developed [9-145, 9-146]. In concrete gravity dams, the major source of non-linearity is due to the formation of cracks. Micro-cracking in concrete is believed to occur at relatively low levels of loading. Therefore, cracking progresses in a heterogeneous medium because of an increase in micro-cracking and the linking of various zones of microcracks. When the load is increased , macroscopic cracks develop and the crack orientations follow the principal stress directions in the material. When cracking has a significant effect on the behaviour of the structure, the normal approach is to adopt fracture mechanics. In dam engineering, fracture mechanics approaches have been used to predict the initiation and growth of cracks and subsequent non-linear structural behaviour. The static response of dams based on a fracture mechanics model has been addressed by many authors (e.g. Saouma et al. [9-145]) but before 2000 very few researchers investigated the response of dams under seismic action using a fracture mechanics model. Among them Feltrin et al. [9-147] used a discrete crack model incorporating the fictitious crack model of Hillerborg. Chapuis et. al. [9-148] developed a finite element approach based on LEFM combined with a discret e crack model to analyse the crack propagation of the Pine Flat Dam. Further developments of this approach have been made by Droz [9-149] who used crack propagation based on LEFM but combined with a smeared crack model to prevent re-meshing. Ayari and Saomna [9-150] presented a LEFM approach for the structural response of dams under seismic action. This approach is based on a discrete crack model and accounts for crack contact/impact of a closing crack. Also , Graves and Derucher [9-1 51] used an interface smeared crack model for dynamic crack evolution analysis. Among the smeared crack procedures, the work reported by Bhattacharjee and Leger [9-152] employs non-linear fracture mechanics to study the cracking of concrete gravity dams, based on constitutive modelling for crack initiation as well as propagation. In spite of the success of these approaches in solving various problems, which take into account the stress singularity at the crack tip and the inherent nature of concrete cracking, their usefulness is limited due to factors such as the need to define uncoupled behaviour along each principal stress (strain) direction, the use of quite an arbit rary shear retention fac t or to ensure some shear resistance along the crack, the lack of equilibrium at the cracking point when more t han one crack is formed [9-153], the difficulties of defining stress paths following the opening and closing of cracks under cyclic loading condi-
860
9 Dynamic Damage Problems of Damaged Materials
tions, and the difficulties of dealing with the combined effect of cracking and plasticity [9-154]. Besides, the numerical modelling of individual fractures requires special techniques such as quarter-point elements [9-155], re-meshing, etc. Also, the linear elastic fracture mechanics approach underestimates the conditions for crack propagation. Therefore, the application of fracture mechanics is limited to problems where only a few well-defined fractures are encountered. For large-scale problems such as concrete gravity dams where extensive micro-cracking may develop, it would be inefficient, especially in dynamic analysis. Among t he above-mentioned approaches for crack modelling, the work of Bhattachariee and Leger [9-152] successfully obviated a number of the above-mentioned difficulties. Some of these limitations could be overcome if a single constitutive model could be used , which simulates the non-linear behaviour of concrete, based on certain appropriate parameters describing the progressive failure [9-1 56]. The main purpose of this section is to provide such a model in the framework of continuum damage mechanics. In the micro-cracking of brittle materials under tensile stresses, damage is regarded as elastic degradation. This material degradation is reflected in the non-linear behaviour of the structures. Non-linear analysis based on CDM provides conservative and realistic results. Based on CDM, some researchers have studied the seismic response of concrete dams [9-157"-'9-161]. The damage model used in this study is a second-order tensor, based on elastic-brittle behaviour, which was originally used by Ghrib and Tinawi [9157] for two-dimensional analysis of concrete gravity dams. In this section, this model is extended for three-dimensional analysis of arch dams. The damage model employed here is applica ble to both isotropic and anisotropic materials and can monitor the local fracture due to t ension. Since the applied loads are due to earthquake motion, damage under compression is not expected. The constitutive law considering damage is able to capture the non-linear behaviour of concrete under seismic action, including the strain-softening response and the stiffness degradation and re-gradation observed under stress reversals. The mesh objectivity for the localization of fracture is satisfied by a mesh-dependent hardening modulus technique which introduces an internal geometrical factor in the constitutive law. The results obtained using the proposed model show that the seismic behaviour of concrete dams can be satisfactorily predicted.
9.8.1.2 Dynamic Explication for Damage of Arch Dams Due to Earthquake Fig. 9-114 shows an arch dam along with the applied loads. Based on the standard displacement obtained from the finite element method, the global dynamic equilibrium equations under seismic loading can be written with discretization as
9.8 Engineering Application of Dynamic Damage Analysis
[M]{U}
+ [C*]{ U} + {P*({U})} = {Fsd + {Feq} =
{R ext }
861
(9-320)
where [M ] is the mass matrix of the system and consists of element mass matrices [M]e in Eq.(9-83). [C*] is the damping matrix of the system modelled by Eqs.(9-87) and (9-89). [P*( {U}) ] represents the vector of restoring forces , {Fst } is the static (pre-seismic) load vector including self-weight of dam and hydrostatic pressure, and {Feq} is the earthquake load vector due to uniform free-field ground acceleration in three global directions. Also, {U} is t he vector of unknown nodal displacements relative to the free-field input ground mot ions, and a super-dot indicates the time derivatives. In general, {p* {{ U} )} can be a non-linear function of displacement and stress-strain history depending on the non-linear constitutive law. In the case of a linear analysis, this force term may be simply written in the usual form as
{P* {{U}} = [K]{U}
(9-321)
where [K ] is the system stiffness matrix and is obtained from assemblage of the element stiffness matrix [K ]e presented by Eq.(9-84) in subsection 9.4.3. Hydrodynamic
Hydrostatic pressure Earthquake excitation
Fig. 9-114 Illustration of applied loads on arch d ams
The vector of static loads due to self-weight of the dam for an element is calculated according to (9-322) in which [N] is the shape function matrix, p is mass density; 9 is the gravitational acceleration. The earthquake excitation may be defined as a bed rock motion or as a rigid base excitation at the ground surface. In the first case, the dynamic input can be applied in one of the following ways: (1) acceleration history, (1) velocity history, (3) stress (or pressure) history, or (4) force history applied
862
9 Dynamic Damage Problems of Damaged Materials
at the rock base or a certain boundary surface. In the second case, the earthquake acceleration is transformed into body forces. The second approach is commonly used in structural engineering because in most cases only the freefield motions are known. Assuming that the free field excitation at the base of the structure results from rigid body motion uG(t), vG(t) and wG(t), the load vector due to earthquake excitation is given by
iP(t) } {Feq}e = -[M][T~T~T~ ] { iP (t) vP(t)
(9-323)
where the index G stands for the rigid body motion. The matrices T:! , T:! and
T;: are the transformation matrices between the structure and the free field
motions uG(t) , vG (t) and wG(t). Also iP(t), iP (t) and iiP(t) are the acceleration time history of an earthquake in longitudinal, vertical and transversal directions, respectively. The hydrodynamic pressure due to dam-reservoir interaction is estimated using the added water mass t echnique. This gives a fair approximation of hydrodynamic pressure for many practical problems. For a dynamic analysis, the damping in the numerical simulation should attempt to reproduce the energy losses in the system when subjected to dynamic loading. In rock and concrete, material damping is mainly hysteretic (i.e. independent of frequency and stiffness), but it is difficult to reproduce this type of damping numerically because of the problem with path dependence. On the other hand, due to lack of experimental results on the damping mechanisms of concrete dams under seismic loading, modelling of this kind of damping is a formidable task. So for the present analysis, the Rayleigh viscous damping (stiffness-mass-proportional) as used by many researchers [9-152, 9162] is adopted as given by Eq.(9-87) in subsection 9.4.3. Rayleigh damping parameters (x, (3 are the proportionality factor determined by specifying a desired ratio, usually 3% to 7% for concrete, at the fundamental frequency of the dam. [K *(D(t)) ] is the secant non-linear stiffness matrix obtained from Eq.(9-84) in subsection 9.4.3 by replacing [D] with [D*] (damaged tangent constitutive matrix in the orthotropic damage space), which was derived in Chapter 5. Because concrete has been assumed to be an elastic-brittle material, the above constitutive matrix is modified to include brittle behaviour of concrete. During an earthquake, dams are subjected to alternating excitations at high strain rates (10 - 4 s-l <E < 1 s-l) and the structural safety is controlled by the tensile strength and the associated cracking. Hence, the major source of damage in concrete due to earthquakes is due to tensile stresses. On the other hand, when the stress is compressive, the material retains its original strength unless high compressive stresses cause crushing, which is not usually the case under earthquake loading. This means a linear elastic relationship is assumed between compressive stresses and strains in all computations.
9.8 Engineering Applicat ion of Dynamic Damage Analysis
863
According to EI-Aidi and Hall's [9-162]' a mass-proportional term for the damping matrix has been omitted, because it would provide some artificial numerical stability during the time marching process. For the present study, the non-linearity arises due to damage evolution and / or cracks opening/closing.
9.8.1.3 Dynamic Damage Behaviours in Constitutive Relations Since the equivalent strain concept [9-163] is not applicable to an anisotropic damage state, Zhang et al. [9-7, 9-8, 9-29] have developed a symmetric, anisotropic elastic damage constitutive matrix, using the principal anisotropic damage tensor and the un-symmetric effective stress tensor , based on equivalent internal forces and equivalent complementary elastic energy. In the case of brittle materials, the constitutive relationship defined in Chapter 6 has to be modified depending on whether the principal stresses are tensile or compressive. Also, it is to be noted that when the stress is compressive, the material retains its original strength. In the present model, the total energy dissipation rate consists of inelastic dissipation {a} T {E: in } due to inelastic deformation, and internal dissipation {Y} T {si} due to variation of internal variables, which may be described as d*
dt =
{a} T{E: in }
+ {y} T{si}
d* in which - - is the total energy dissipation rat e,
dt
;? 0
{ E'in }
(9-324) is the inelastic strain
vector, {Y} is the anisotropic damage strain energy release rate associated with damage vector {D} and {a}. {si} is the rate of the principal damage vector. The expressions of the damage strain energy release rate were presented by Eqs.(5-99}·v(5-104) in Chapter 5 and Eqs.(7-40)rv(7-42) in Chapter 7 or represented by Eqs.(9-65) and (9-66). The inequality in Eq.(9-324) will always lead to a positive value for all loading cases. Since from Eq.(5-109) and Eqs.(5-97)rv(5-98) it can be seen
Cl [D*]
that Cl{ D} will be negative and hence {Y} will always be positive and {D} is an irreversible variable, which can only adopt increasing values or remain constant, thus {si} will always be positive or zero. For the inelastic dissipation, {a} T { E: in }, four loading cases may be considered: loading/ unloading in the elastic region and loading/ unloading in the inelastic (damage) region. In the elastic region, {E: in } will always be zero with no dissipation of inelastic strain energy. In the inelastic region, the loading (i. e. {a} > 0) will result in increasing damage values, leading to increasing values of {E: in } and a positive dissipation of energy; the unloading will result in an elastic response ({ E: in } will remain constant) with no inelastic dissipation of strain energy. In seismic behaviour of concrete structures, even under strong earthquakes, there appears to be no damage under compressive loads, because compressive
864
9 Dynamic Damage Problems of Damaged Materials
stresses are generally low in comparison with the compressive strength of concrete [9-158]. As proposed by Bazant and Lin [9-164] and applied by Ghrib and Tinawi [9-157]' any practical transient model for Eq.(9-59), which is independent of time, can be used for seismic analysis. As well known, concrete and geo-materials eventually exhibit strain softening, leading to a complete loss of strength. In these materials, the secant modulus decreases with increasing strain [9-156]. A typical stress-strain relationship for mass concrete from a uniaxial tension test is shown in Fig. 9-115. At the beginning, a linear relationship between stress and strain exists for up to 60 percent of the maximum stress. Then, micro-cracks develop within the specimen, which is indicated by the non-linearity in the curve up to the tensile strength. In the post-peak regime, more micro-cracks are developed in the weakest cross-section of the specimen (Fracture Process Zone, FPZ) and they cause a continual decrease in its tensile strength from a peak value if to zero, together with an increase in deformation. More and more micro-cracks are formed until finally they coalesce into macro-cracks. In the post peak regime, all fracture energy is consumed in FPZ. This material behaviour is called strain softening [9-165]. Hence, the stress-strain relationship for concrete like materials is divided into two regions: (1) from 0 up to if and (2) a softening region. 2.5.,--------------------,
2.0
0.5 Ic o
0.0i-r-r-+-r-r--.-,.....,---,-,--,,-.-.---r-r=:;-,......-j 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 Strain X 10-2
Fig. 9-115 Typical stress strain curve for mass concrete from simple tension test A widely used assumption has been to adopt a triangular stress-strain diagram for uniaxial loading. This gives a linear strain softening relationship. But various experimental evidence indicates that it is more realistic to assume a strain softening curve with a steep initial decline followed by an extended tail [9-156]. Thus, according to Fig. 9-116, an exponential strain softening model yields as
a(c) =Ec
a(c) = i; [2e-O:(E-EO) a(c) = 0.0
c~co
- e- 2O:(E-EO)]
co < c < c ~ Cer
Cer
(9-325)
9.8 Engineering Applicat ion of Dynamic Damage Analysis
865
2.0.-------------------,
f'
1.5
'2
~ 1.0 ~
CIl
0.5
O.OF%;=-'T=-=r;F,=-==.,==i=-==r-=;::;;;:~~{;cr~ 480.0
600.0
Fig. 9-116 Stress-stra in curve for mass concrete with exponential strain softening model and opening/ closing criterion
where f; is the tensile strength and c o is the corresponding strain threshold , E is the modulus of elasticity and 0: is a dimensionless constant. In the above relations, a maximum strain CeT has been adopted that may not be exceeded in strain softening, and is consistent with the study carried out by Bazant [9166]. In the present study, the value of CeT is calculated when its corresponding stress is equal to 0.02 f£, which is a reasonable value. Then
c eT
When>.
=
co
I [2 + ~] 2>' n
+ --=---------=-
(9-326)
+ 4.60:
(9-327)
= 0.02, CeT
=
co
If the fracture energy per unit area G f, is defined as
Gf
= lehgt
(9-328)
where gt is the upper bound of total available energy of the material (total area under stress-strain curve [9-156]) as
gt =
f~2 fo a-(c)dc = -3f£ + -E 20: 2 00
(9-329)
leh is the characteristic length. From Eqs.(9-328) and (9-329) , the constant 0: is
3 0:
=
co
[
1
2EGf_ 1
leh f~ 2
;? 0.0
(9-330)
866
9 Dynamic Damage Problems of Damaged Materials
The characteristic length lch is a geometrical constant which is introduced as a measure of the length of the FPZ in a sample, and is equal to the length of the element normal to the cracks. The paramet er lch plays the role of relating the specific energy per unit volume (area under stress-strain curve) and the fracture energy per unit area, Gf , by means of Eq.(9-328). Using Eq.(9-328) ensures conservation of the energy dissipated from the material. In Eq.(9330), the term inside the brackets in the denominator should be positive. Then lch (; 2EG f / give the criterion to ensure mesh objectivity. The larger t he lch, the larger the fracture process zone and the material is more brittle. For values greater than this limit, the material behaviour becomes brittle (i. e., there is no strain softening behaviour after the peak stress is reached), whereas in the case of small characteristic lengths, this criterion possibly models the strain softening behaviour of the material [9-157]. Based on the hypothesis of strain energy equivalence, the anisotropic damage parameters can be defined in t erms of Young's modulus [9-29] as
f?
(9-331) and hence from Eq.(9-325) the proper definition of the damage variable for the uniaxial case is [2
=
1-
J(c;)
[2e -O:(E-EO) - e- 2 O:(E-EO)]
(9-332)
The definition of the damage parameter in the above equation may be explained graphically as in Fig. 9-117. From this figure, the damage parameter is represented alternatively as
240.0
360.0
480.0
&°600.0
Strain X 10 '
Fig. 9-117 Definition of damage parameter according to strain energy equivalence hypothesis
[2
= 1-
area of triangle OBC area of triangle 0 AC
(9-333)
9.8 Engineering Applicat ion of Dynamic Damage Analysis
867
where the area of !::'OBC represents the elastic energy stored in the damaged material or recoverable elastic energy of the damaged material and the area of !::'OAC is elastic energy for the equivalent undamaged material [9-1 57]. It should be noted that in the case of three dimensions, there will be three damage variables in the three principal directions. It is well known that the introduction of the characteristic length implies a limitation on the size of the element used in the mesh, but with the material parameters used normally in the seismic analysis of concrete dams a reasonable mesh size can be obtained in t his local approach, in contrast with t he nonlocal concept. The non-local approach eliminates the directional bias of the mesh, provided the mesh is sufficiently refined. The effect of high deformation rates and loading histories must be considered in the seismic analysis of dams [9-165]. The strain rate effect on the material properties is considered through a Dynamic Magnification Factor (DMF). It should be noted that the increased material resistance due to inertia and viscous effects under dynamically applied loads has been explicitly considered in the dynamic equilibrium equations. According to the literature on the fracture properties of concrete under dynamic loads, a dynamic magnification factor of 20% of the tensile strength and fracture energy seems adequate for seismic analysis of concrete dams [9-167, 9-168]. If earthquake loading is considered as cyclic, when the sign of the stresses changes from tension to compression, cracks tend to close. During this change, concrete cannot recover all of its deformation. According to Fig. 9-116, some part of the maximum strain is inelastic and permanent. Dahlblom and Ottosen [9-169] introduced a fraction /j = 0.2 of the maximum developed principal strain to be inelastic. Hence, the total strain is divided into two parts: elastic Ce and inelastic Cin . (9-334) It should be pointed out that if Eq.(9-334) applies to the principal strains and in 3D, there will be three such equations. Also, when the stress state changes from tension to compression, the maximum t ensile principal strain obtained before will remain the same and, due to closure of cracks, the material is assumed to have its original stiffness characteristics. It can be found that reloading of the crack follows the unloading path until the principal strain is greater than Cmax . Also, when the strain is less than Cin . it is supposed that t he crack is closed. Then the unloading-reloading modulus is equal to (Fig. 9-116)
E
_E (1 - J?)2
unl -
1 _ /j
(9-335)
868
9 Dynamic Damage Problems of Damaged Materials
9.8.1.4 Algorithm of Time Integration for Dynamic Equations After discretization of the governing partial differential equations in space, the resulting equations are integrated with respect to time. The time integration part is an important aspect of the entire analysis since efficiency, economy and accuracy of the solution to a large extent depends on it. Extensive work has been done in the development of efficient algorithms for the integration of the equation of motion in the time domain. Among many investigators, Belytschko [9-170], Hilber et al. [9-171] and Valliappan and Ang [9-172] have reported on the evaluation of some commonly used direct integration methods. The implicit algorithms which are widely used in structural dynamics include the Houbolt method, the Wilson method and the Newmark family. It should be noted that, due to the non-linear nature of the discretized equation of motion through the constitutive law for concrete, it is most desirable to use any of the previous methods in a predictor-multi-corrector form, using iterative approaches such as modified Newton-Raphson to linearize equations for each time step. The higher modes of semi-discrete equations are spurious subproducts of the discretization process and not representative of the governing differential equations. Therefore, for obtaining stability, it is generally viewed as desirable, and often necessary, to have some form of algorithmic damping in order to remove the participation of the high-frequency modal components. For the present case, the non-linear source is the damage evolution and/or opening/ closing of cracks. The constitutive model described in the previous sections includes re-gradation of the stiffness upon load reversal , which leads to a severe stiffening of the response and may introduce shock waves in the model. It is, therefore, very important to use an algorithm with controllable numerical dissipation of the high-frequency modes. In the Newmark family, unconditional stability is achieved, provided its two parameters are restricted such that ')';?0.5 , ,6;?1/4('/'+ 1/ 2)2. In this method , the amount of numerical dissipation possible can be continuously controlled by the parameter T When ,),=0.5, the method possesses no dissipation. For a fixed time step, the amount of dissipation in the method is a function of the increase of ')' beyond the value of 0.5. A parameter family of the unconditionally stable one step formula called the a-method [9-171] has been shown to possess improved algorithmic damping properties which can be continuously controlled by the free paramet er a. When a = 0.0, the method reduces to Newmark's constant average acceleration method, which is non-dissipative. Decreasing a increases the amount of dissipation and the recommended range for a is - 1/3 (; a (; 0, so that the method is unconditionally stable, second-order accurate and possesses good high-frequency dissipative characteristics. In the present study the improved a-method [9-173] is used for integration. The method uses Newmark's formula for time variation of displacement and velocity at the Nth time step as
e
9.8 Engineering Applicat ion of Dynamic Damage Analysis
869
with the modified equation of motion as
[M]{U N }
+ (1 + a) [C*]{ U N } - a[C*]{U N- 1 } + (1 + a) [K *]{U N }
(9-337)
where j3 and, are Newmark's co-efficients and a is the paramet er controlling the numerical dissipation. For achieving unconditional stability and secondorder accuracy, their values should be within the following range (9-338)
By substituting velocity and acceleration at time N t:,.t in terms of displacement at time (N - l)M in the above equation , the following incremental form of the equation of motion for a particular iteration k + 1 at a time step N is obtained (1 + a)r * 1 [ j3t:,.t 2 [M ] + j3t:,.t [C ] + (1
*]
N
N
+ a)[K ] k {t:,.U h+l
= - a{R~tl} + (1 + a){R~t} + [M]
{ j3~t2
[{U N- I}
+ [c *N]k { - (I +
'(~:ta)
+ t:,.t{U N- I } +
(~ -
j3) t:,.t 2{U N- I }] }
+ a)[{U N- I } + (1 - , )t:,.t{U N- I } ]
[{UN - I} + t:,.t{U N- I } +
(~ _ j3)
(9-339)
t:,.t 2{U N- I }]}
+ a[C*N-I]{U N- I } + a{p*N-I} -
[j3~t2 [M ] + '(~:t a) [c *] ] ~ {U Nh
- (1
+ a){p*N h
or in a simple form
[K *N]k {t:,.UNh+l = {t:,.RNh and the displacement at increment k
+ 1 and time
(9-340)
N is equal to (9-341)
At the beginning of each time step, as an estimate for {U N}t, the displacement at the previous time step {U N -I } is used, because the system matrices
870
9 Dynamic Damage Problems of Damaged Materials
are calculated according to this displacement. The predictor corrector technique is used in conjunction with the modified Newton-Raphson method to solve the above non-linear equation.
9.8.1.5 Computer Implementation The constitutive law and the damage model described in the previous sections have been implemented in a dynamic Lagrangian non-linear finite element code. Linear isoparametric elements have been used since they are preferable for the local approach of fracture-based models [9-152, 9-157]. The size of the elements in areas where damage is expected must satisfy the criterion of maximum admissible element dimension. Also, in all areas the element size should be such that the wave propagation criterion is satisfied. In this method , the damage evolution in each element can be determined, thus making it possible to model both damage propagation and damage growth. The stressstrain law adopted for the brittle materials is as follows: the local definition of damage variable for each point is slightly modified to refer to the behaviour of an element. The strains are computed at each integration point and the average at the Gaussian point is taken as the representative behaviour of the whole element. In general, the characteristic length is equal to the length of t he element normal to crack orientation and in the isotropic case. It may be defined approximately as the cubic root of an element volume. The principal strains which are computed from the average strains within an element and the characteristic length, lch ' are used to calculate the damage variable and hence the constitutive matrix. The constitutive matrix is updated according to the status of damage in each element and the opening/closing of cracks. The stresses at each individual G aussian point are computed from the respective total strains and most recent [D*] matrix. The element stiffness matrix is also updated using the same [D*] . Hence, the stiffness matrix of the system will be changed at each time step as the status of the cracks alternates from opening to closing. It is assumed that cracking initiates at a point when the maximum tensile principal strain is greater than EO. The direction of a crack is assumed to be orthogonal to that of the maximum tensile principal stress at the damaged point. Special numerical techniques are required to predict the post-failure response of structures subjected to earthquake loading. The standard 'arc length' method [9-174] may fail to converge in the fracture based analysis of concrete structures due to the highly localized nature of failure or bifurcation modes [9-154]. Consequently, during a time increment , iterations are performed for dynamic equilibrium with a modified Newton-Raphson method. Hence, after computing the total displacement in every iteration, the strains are calculated and averaged at the centre of an element and then its corresponding principal strains are det ermined. Next, two different cases may happen:
9.8 Engineering Application of Dynamic Damage Analysis
871
(1) If the element is already damaged during the last time steps, depending on the value of the principal strain, E, three different cases may arise: • If E ;? Emax, the element is in a loading stage. Calculate damage value from Eq.(9-332) , update Ein = OE and Emax = E . • If Ein ~ E ~ Emax, the element is in an unloading stage, but cracks are open. Use damage value at previous time step as current damage: [l
=
[lold.
•
If Ein ~ E, the cracks are closed and the element is in compression. Assume undamaged state in calculations. (2) If the element is not damaged and the principal strain is less than EO, elastic properties for the undamaged element should be used. Otherwise, if E > E O, among all the candidate elements, that would initiate softening in a particular iteration, t he one with highest t ensile strain energy density is used first. Then, just one new softening element per iteration is allowed, i.e. several iterations may be performed in a particular time step. After calculating the damage variable, the constitutive matrix and the stresses are calculated. From these stresses the internal force vector for an element is determined by (9-342) Assembly of the above force vectors gives the global restoring force vector for that iteration, which is used for the next iteration, the convergence of unbalanced forces in each iteration is checked. The criterion is defined as
11 {~R}~+l11
f norm
= 11 {~Rn+l11 ~ Tol
(9-343)
where II {~R} ~+lll is the Euclidian norm of the unbalanced force vector at time step n+1 and iteration k and 11 {~R};+lll is the Euclidian norm of the unbalanced force vector at time step n+ 1 and first iteration. Tol is the specified tolerance. The solution advances to the next time step when either fn orm ~ Tol (say for example lOe- 10 ) or the number of iterations in a specified time step exceeds a pre-assigned value (for example 10). 9.8.1.6 Numerical Results for Arch Dam Responses The computational model described in the previous sections has been used to analyse an arch dam subject ed to seismic loading. For the purpose of computational economy, a small double curvature dam has been selected. The dam is subjected to two components (longitudinal and vertical) of the Koyna earthquake, propagating vertically from the base of the dam. The Koyna earthquake registered 6.5 on the Richter scale, resulting in a ground motion with peak
872
9 Dynamic Damage Problems of Damaged Materials
acceleration of 0.49 g in the longitudinal direction, and 0.34 g in the vertical direction as shown in Fig. 9-118. 0.5.-----------------, '"""' 0.4 ~
0.3
g 0.2
.'" 0.1 ~ O.O M~¥\Wf"'" 0-0.1 ~-0.2
« -0.3 -0.4
Langiludinal component
-0.5 -I--r-.---r'--,--.---.--,-.--r-.---i 0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 Time (s)
-0.4
Vertical component
+--.--,-.---.----.-.---.----.-.--:-.--1
0.0 1.0 20 3.0 4.0 5.0 60 70 8.0 9.0 100 11 .0 Time ( )
Fig. 9-118 Ground acceleration record : Koyna earthquake of Dec . 11 , 1967
The dam is of idealized geometry with a height of 36 m and a crest length of 72 m , with a maximum width of 10 m at the base and 2 m at the top. The dam has been discretized with eight node isoparametric brick elements (Fig. 9-119). A relatively fine and uniform mesh is used for the entire dam and two elements are used through the thickness. The chosen mesh size satisfies the criterion for maximum characteristic length needed for strain softening during cracking. The foundation-dam interaction is not included in this study and the dam is assumed to be fixed at its base. For a realistic analysis when studying the seismic behaviour of dams, it may be necessary to include the foundation in the analysis. This type of analysis has been carried out in the article about gravity dams using a coupled FE-BE approach [9-161 ] as well as absorbing boundaries [9160]. However, in the present three-dimensional analysis, such modelling has not been included. The material properties adopted for the dam are: E = 36.0x106 kPa, v = 0.20, p = 2400.0 kg/ m 3 , Ii = 1.667x103 kPa, G f = 210.0 N / m. To include the effect of a high strain rate due to the dynamic action of an earthquake, the tensile strength and the fracture energy are increased by 20% in the computations. A viscous damping with a damping ratio of ( = 0.05 has been used and it is supposed to be proportional to the current stiffness. The
9.8 Engineering Application of Dynamic Damage Analysis
E o
873
l:
\!i
M
E o
~
Strain x 10 '
Fig. 9-119 Geometry of the arch dam and finite element mesh
loads are due to the self-weight of the dam, hydrostatic and hydrodynamic effects of the reservoir as well as the longitudinal and vertical components of the Koyna earthquake. The full reservoir with a water level at 33.0 m is considered. The hydrodynamic effects are approximated by added mass in the longitudinal direction. In the time domain, using a-method of integration, a = 0.1 and the time step is 0.002 s. The dam has been analyzed using two different scaling factors of 3.5 and 3.75 applied to the Koyna records. The damage patterns at three different times are shown in Figs. 9-120'"'-'9-122 and Figs. 9-123'"'-'9-125 for these two scaling factors , respectively. As expected, the higher values for the damage appear at the top of the central cantilever. Due to the infinite rigidity of the foundation , a stress concentration induces damage at the base of the dam. During the upstream movement of the dam, damage is localized in the top of the central cantilever (Fig. 9-120). During the next reversal of the dam's movement, the elements in the upstream face further softening, meeting the downstream crack profile in the dam interior (Fig. 9122). After that, no additional damage is detected and the vibration mode is dominated by the opening and closing of the two major crack zones. In
874
9 Dynamic Damage Problems of Damaged Materials
Figs. 9-126 and 9-127, a comparison has been made between the displacement and acceleration time histories of the crest for two different scaling factors. Figs. 9-128 and 9-129 show the time history of the damage evolution for some elements together with the global damage index defined by [9-158], with the following equation
[lglobal
=
J~ Iv"[l 2dve J~Ive dV e
(9-344)
Ca)
Damage scale
1.0 0.9 0.8 0.7 06 0.5 0.4 0.3 0.2 0.1 0.0 StraillxlO '
Fig. 9-120 Damage pattern at time 3.0 s on both sides of the dam for scaling factor of 3.50 times Koyna record: (a) upstream side, and (b) downstream side As is seen from these figures, the evolution of damage is mostly concentrated within a few intervals of time where the maximum positive and negative displacements occur. Also, comparison of Figs. 9-128 and 9-129 shows that there is a relatively different damage evolution in different elements under two different scaling factors. In Figs. 9-130'"'-'9-132, normal stress variations are given in some selected elements on the downstream and upstream faces. These figures show that after cracking, the tensile strength is completely removed. As shown in Figs. 9-130'"'-'9-132, for elements 21'"'-'24 on the upstream
9.8 Engineering Application of Dynamic Damage Analysis
875
(a)
Damage scale
(b)
1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0 Slrain x 10-'
Fig. 9-121 Damage pattern at time 3.4 s on both sides of the dam for scaling factor of 3.50 times Koyna record : (a) upstream side; and (b) downstream side
(a)
Damage cale
(b)
1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0. 1 0.0 Slrainx 10·'
Fig. 9-122 Final damage pattern on both sides of the dam for scaling factor of 3.5 times Koyna record : (a) upstream side, (b) downstream side
876
9 Dynamic Damage Problems of Damaged Materials
(a)
Damage scale
(b)
1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0 Strainx 10'"
Fig. 9-123 Damage pattern at time 3.0s on both sides of the dam for scaling factor of 3.75 times Koyna record : (a) upstream side; and (b) downstream side
(a)
Damage cale
(b)
1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0 Strain x 10"
Fig. 9-124 Damage pattern at time 3.4s on both sides of the dam for scaling factor of 3.75 times Koyna record : (a) upstream side; and (b) downstream side
9.8 Engineering Applica tion of Dynamic Damage Analysis
877
(a)
(b)
Damage scale 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0. 1 0.0 Straill X 10'"
Fig. 9-125 Final damage pattern on both sides of the dam for scaling factor of 3.75 times Koyn a record : (a ) upstream side; and (b) downstrea m side 15·0-.-----;1- - - - - - - - - - - ---,
I
. - -Scaling f,etOf or 3.50
10.
<=
5.
~ g
11-· -
Scaling fnctOr of 3.75
ii ..n
O.O+'d-".lI-\ttAfrt\Arr'-t/-~m+tt_H#4fIfli_\l_fI+1l.1_fLl1
]- -5.
is
-IO.O+---,-'---,---r-----r--,----,--..----I 4.0 2.0 2.5 3.0 3.5 Time (s)
Fig. 9-126 T ime history of hori zontal displacement of crest at central cantilever under different scaling factors E;
.5 <=
~ '"
10.0...,..---.-...,.----------,,...-------, 8.0 6.0
4.0
2.0
0.0 -IIf''l:HltffiIfflfW'9\il+\ti-M-f¥JH-\ltttl+llHlifHf\-A1Hlm1~f7''\I11I
g -2.0 ]--40 is - 6.0
-8.0 - 10.0+-- ........- ..---..---,...==;:::....>=1"'-'-""""''''-'''=-1 4.0 2.0 2.5 3.0 3.5 Ti me (s)
Fig. 9-127 T ime history of hori zontal accelera tion of crest a t central cantilever under different scaling factors
878
9 Dynamic Damage Problems of Damaged Materials IS·O-r- - ' - I-- - - - - - - - - - - - - - - - , . - -Scaling factor or 3.50
!I-. -Scaling f.clOrof3.75 Ii ~
2.0
2.5
3.0 Time (5)
3.5
4.0
Fig. 9-128 Time history of accumulated damage for some elements under scaling factor of 3.5 times Koyna record 10.0...---.--:----------;;--------, ~ 8.0 -5 6.0 C 4.0 ~ 2.0
8
O.O-l\f"I::f\ItIffi\iMtwl:fl+tAAJIAt1lWtfIHffHfljW :rul1MAIl
'" -2.0 ]- -4.0
i5 - 6.0
-8.0 - - Scnling fOClor of 3.50 - 1O.0+---r'---.-~--.,--·~-'Sc", · ", ahT" n""f"" ac""lo",'0""f"" 3.,,,75'-1 2.0
2.5
3.0 lime (5)
3.5
4.0
Fig. 9-129 Time history of accumulated damage for some elements under scaling factor of 3.75 times Koyna record 6.0,.----------------, - - Nonlinear amllysis 5.0 ---- unc:ar analysis 4.0
~ 3.0
::2 2.0
., 1.0 ~ O.O~~.,...,JjJ_W V'l - 1.0 - 2.0 - 3.0 -4.0 +--.,..--,---,-----,- - , ---,- - , --1 0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 lime (s)
Fig. 9-130 Time history of record
a;z in element 24 under scaling factor of 3.5 times Koyna
side of the dam, normal stresses in x and y directions are relatively small compared to the normal stress in the z direction and this shows that the cracks propagate in the transverse direction. Comparison of linear and non-linear solutions shows that the tensile stresses can reach as high as 4.0 MPa, which is well above the tensile strength of concrete. Also, it is seen that compressive stresses during the earthquake are lower than the compressive strength of the concrete, and hence, it is not necessary to use two separate internal damage variables for degradation under tension and compression.
9.8 Engineering Application of Dynamic Damage Analysis
879
g:O- r - - - - - - - - - - - - , 4. - - Nonlincaranatysis 3. I I I ' ---- Unc,~ analysis
i~~~ ~:
I
0.0
1.0
I
2.0
I
I
3.0
I
4.0
5.0
I
6.0
I
7.0
8.0
Time ( )
Fig. 9-131 Time history of O"; z in element 21 under scaling factor of 3.5 times Koyna record 0.8 0.6 &' 0.4 ~ 0.2 ~ 0.0 ~ -{).2 -0.4 -0.6
-{) ...,
(a)
~
0.0
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
5.0
6.0
7.0
8.0
Time (s)
2.0 (b) 1.5 1.0 c.. ~ 0.5 '" e'" 0.0 -0.5 -1.0 - 1.5 -2.0 0.0 1.0
"'"
I
2.0
3.0
y.,,,.,,
4.0
Time (s)
6. 5. 4. ~ 3. ~ 2.
- - ~ onlinI!3I analysi.'i - - - - - Linear analysis
I. O. c15_1 -2 -3 -4
e'" V>
0.0
1.0
2.0
30
40
50
60
7.0
8.0
T i me ( )
Fig. 9-132 Time history of normal net stresses in element 23 under scaling factor of 3.5 times of Koyna record: (a) O"xx; (b) O"yy; and (c) O"zz
880
9 Dynamic Damage Problems of Damaged Materials
9.8.1.7 Discussions and Conclusions
In this applied example, a computational model is presented for the nonlinear seismic analysis of arch dams using continuum damage mechanics. This is a natural extension of the methodology developed by Zhang et al. in [97, 9-8, 9-18, 9-160,9-161] for two-dimensional analysis of different structures with linear or nonlinear behaviours. A damage model for brittle mat erials exhibiting strain-rate-dependent fracture behaviour has been presented. Because concrete is an elastic-strain softening brittle mat erial, the material model presented here is appropriate for dynamic loading. The damage is defined as an internal state variable as well as a second-order tensor for anisotropic damage. The damage evolution is based on t ensile principal strain using the mesh-dependent hardening modulus technique and is employed to ensure mesh objectivity and to calculate the accumulated damage. The damage accumulation is reflected by the continuous degradation of material stiffness during the loading process. Moreover, this model allows for stiffness recovery during earthquake motion. The constitutive model together with the damage evolution law has been implemented in the Lagrangian dynamic finite element program. The resulting discretized equation is non-linear and a-method of the time integration scheme together with a modified Newton-Raphson technique has been adopted. This method is found to be efficient in the case where the stiffness of the system changes dramatically due to closing/ opening of cracks. This approach filtrates out and attenuates higher frequency modes caused by these changes. The proposed model has also been used to analyse different arch dams under different dynamic loading (see next section). The damage response of the arch dam subjected to an earthquake similar to the Koyna earthquake has been satisfactorily obtained in this analysis. 9.8.2 Dynamic Analysis of Brittle Damage in Arch Dam Due to Blast Load 9.8.2.1 Purpose of Arch Dam Explosive Damage Analysis Currently, high dam construction in many countries is developing quickly, a number of high concrete gravity damss and arch dams are being built and will be built. Because of the significant importance of safety as well as the economic importance of high dams, they may become a main enemy objective in times of war or be a target for terrorists. Therefore, the safety analysis of these big dams when subjected to an exploded impact loading has very important economic, social and political implications. The stability evaluation of rock like structures in explosions att ention, and some essential research results have been obtained [9-144], such as two dimensional dynamic damage analysis for concrete dams carried out by application of continuum damage mechanics [9-175]. Although these studies have been the
9.8 Engineering Applicat ion of Dynamic Damage Analysis
881
subject of much concern, the published articles in this area are still not sufficient for us to announce advanced results. Using the traditional finite element method to analyse nonlinear dynamic damage problems in concrete dams cannot provide detailed evaluations of the damage state in concrete dams under exploded impact loading, without considering the effects of the generation and development of instantaneous micro-cracks in materials on the material dynamic properties which result in an inferior dynamic damage situation. This section is based on the results of two dimensional dynamic damage analysis for concrete dams using a three dimensional finite element analysis of an anisotropic brittle dynamic damage mechanism problem for arch dams and rock foundations subject to a blast load. The concept of the damage strain energy release rate has been taken into account to develop the dynamic damage evolution model employed in the developed three dimensional anisotropic dynamic damage finite element program. The process of dynamic damage response in an arch dam due to a impact loading of bombshell blasting has been numerically simulated using the author's designed "3D Anisotropic Brittle Dynamic Damage Finite Element Fortran Program" [9-176,9-177] in terms of the system of the source code automation generator provided by [9-178]. From the simulation of the dynamic damage process in an arch dam due to a impact load of blasting caused by a missile attack, we obtain process fields for the dynamic displacement, the dynamic stress, dynamic damage distribution and other necessary information for t he safety evolution. The results show that the serious damage appears at a position on the rear face of the dam near the load range where the dam surface is much more easily damaged. The peak value and the duration time of the blast-impact load have an important influence on damage growth and damage propagation. When the dynamic stress due to the impact blasting load is higher than that of the threshold value of damage developing in the material, the damage in the material will sharply increase, and this may have an extremely adverse effect on the safety of the structure. Because the duration time of the blast load is very short, the damage process in the attacked arch dam is one of significant instantaneous failure and the localization of the damage is quite obvious. The concepts of anisotropic brittle dynamic damage, damage strain energy release rates, 3-D dynamic finite element analysis, safety of an arch dam under impact blasting load are covered in studies in this section. These provide reasonable theoretical support for evaluation of the capability of concrete arch dams to resist explosive attacks and some useful information for further research in these areas.
9.8.2.2 Estimation of Initial Damage States Since there exists initial micro-damage in materials in most practical engineering structures, one needs to estimate the initial anisotropic damage tensor [il] as presented in Chapter 5 for finite element analysis. For brittle material (such
882
9 Dynamic Damage Problems of Damaged Materials
as concrete and rock et al.) the initial anisotropic damage tensor can be statistically obtained in terms of the observation of the average values of crack length L i , L j , crack number N i , N j and crack orientation ni , nj on three independent surfaces of a cube cracked rock specimen provided in Chapter 5 by Eqs.(5-8) to (5-16) from [9-15, 9-8, 9-177, 9-179]. Formulations to be used in this analysis for estimation of the initial damage tensor are listed as below again:
l -
[J?] = VNa(n ® n)
[D] =
l
-2-
V h
{
NNLL.
V(l - n;)(l - nJ) t
J
t
J
}'/2
(9-344)
(n ® n) (no summation for i and j) (9-345) '/2
N = V'/
3{
LiL j
NiNj } n7)(l - nJ)
V(1 -
(9-346)
where N is the average number of cracks in the total volume, a = LIL2 is the average area of cracks, l is the space of cracks, Li is the average length of cracks on the ni surface, N i is the average number of cracks on the ni surface. The orientation vector {n;} can be determined by
where
fI =
{COS 2e i
1
+ sin2eisin2ej) '2
(9-348)
for each oriented angle has the relationship (9-349) 9.8.2.3 Modeling of Objective Brittle Dynamic Damage
Computation of Cauchy and Effective Stresses: In order to employ basic concepts of anisotropic damage in numerical analysis, we need to consider an elemental block with consentaneous orthotropic directions. It is evident that the internal forces subjected to any cross section is the same before and after damage in the element, thus Eq.(5-17) will give the relationship CJij6jkAk = CJij6jkA'k. As mentioned in Chapter 5, CJij and CJij are the Cauchy stress tensor and the effective (net) stress t ensor respectively,
9.8 Engineering Applicat ion of Dynamic Damage Analysis
883
and Oij is the Kronecker unit tensor. Refs. [9-7, 9-8] presented an advanced form of a non-symmetrized relationship between the effective stress tensor and the Cauchy stress tensor by {o-*} = [!Ii]{o-} , in which [!Ii ] was defined as the tensor function of continuum factors. The form of [!Ii ] was presented by a (9x6) order unsymmetric matrix in Chapter 5 as shown in Eq.(5-22). Whereas, in this advanced transformation formulation the anisotropic damaged effective stress vectors {o-*} should be rewritten in the form of (9x1) * ,a22,a33, * * a23,a32 * * ,a31, * a1 *3,a 1 *2,a21 * }T an d C auchY st ress or der as {a- * } = { a 11 vector {o-} in (6 x 1) order as {o-} = {all ' a22 , a33, a23 , a31 , a 12} T respectively. Components D, (i = 1,2,3) in [!Ii] are parameters of principle damage variables as shown in Fig. 5-4, and they can be obtained by solving eigenvalues and eigenvectors of the anisotropic damage tensor determined in Eqs.(9-344) and (9-345). (i. e. the damage tensor is turned into a diagonal form for solving the principal values). Equation {o-*} = [!Ii]{o-} is presented in the principal anisotropic coordinate system (X1 X2X3 ). However, in practical applications, it should be transformed into the global geometric coordinate system (XYZ) of the structure. The coordinate transformation for the Cauchy stress vector was given by Eq.(5-25) as {a} = [TO"]{o-} , where the Cauchy stress vector in the coordinate system (XYZ) is written in the form of {a} = {a x' a y , a z, a yz , a zx , a xy }T . [TO" ] as the general coordinate transformation matrix in 3-D space was defined in Eq.(5-25c) detailed by the direction cosines { ti , m i, ni of the normal unit vectors {nd. Whereas the coordinate transformation for the effective stress vector was given by Eq.(5-26) as {a*} = [T;]{o-*}, where the effective stress * a y* , a z* , a yz * , a zy * , a zx * , a xz * , a xy * ' a *yx }T vec t or s h ou ld b e expresse d as {a *} = { ax, in the coordinate system (XYZ). Therefore, the transformation matrix [T; ] for the effective stress vector should be rearranged in the form of a (9x9) rank matrix. According to Eqs.(5-25) , (5-26) and Eqs.(5-20) , (5-22), the relationship between the effective stress vector and Cauchy stress vector in the global geometric coordinate system (XYZ) of the structure can be directly represented as an alternative of {a*} = [4>*]{a}. Similar to [!Ii], the matrix is also defined as an anisotropic damaged effective transformation by [4>*] = [T; ][!Ii][TO" ]-l shown in Eq.(5-27b) along with the global geometric coordinate system (XYZ). In the two dimensional case, the matrix [4>*] was expressed in detail by Eq.(5-34) for the plane stress case and by Eq.(5-36) for the plane strain case. Approach of 3-D Damage Constitutive Model for Brittle Elasticity: Since the equivalent strain concept ([9-180]) is not fully applicable to an anisotropic damage state, Zhang et al. [9-8, 9-29]' using the principal anisotropic damage model to keep the unsymmetrical nature of the effective stress tensor without doing any symmetrization treatment, have developed a complete-orthogonal symmetric elastic damage constitutive matrix based on the equivalent internal forces and equivalent complementary elastic energy. The detailed numerical calculation of the developed complete-orthogonal
Y
884
9 Dynamic Damage Problems of Damaged Materials
symmetric elastic damage constitutive matrix can be carried out following the procedure in Eqs.(5-109)rv(5-111) presented in Chapter 5. In practical applications, the damage-elastic constitutive equations must be transformed into the global geometric coordinate system (XYZ) given as {a} = [D*]{c- } or {c- } = [D*]-l {a} , where the strain vector is defined in the coordinate system (XYZ) as {c-x,C-y ,C-z,C-yz,C-ZX ,C-Xy }T; [D*] is the damageelastic constitutive matrix defined in coordinate system (XYZ) as [D*] [TO" ][.o*][ToY. Whereas the inversion of [D* ] was represented by [D*]- l in Eq.(5-111c) as
[D*r 1 = [C*] = [TO" ]T[.o*]- l [TO" ]
= [TO" ]T [tli]T [.0]- 1[tli][TO" ] The components of [D*] and [.0*] can be calculated from detailed equations presented in subsection 5.6.2. Application of Brittle Dynamic Damage Development Model: Both theoretical and practical research presented some interesting results for dynamic damage development models in the form of a power function for rock like brittle materials under impact loadings, such as [9-181, 9-13]. Therefore, most investigations considered the damage kinetic equation is obtained directly from experimental tests and expressed in the form of a power law with different stress conditions [9-15, 9-182]. There are two types of power law models that are more conveniently obtained by simple laboratory tests and more easily applicable in different practical engineering situations with acceptable accuracy. The first type of models is based on the power law of stress as expressed in Eqs.(9-60)rv(9-62) , the second type of models are based on the power law of the damage strain energy release rate as expressed in Eqs.(9-63)rv(9-67), which will be adopted in this analysis. In the case of anisotropy, the dynamic damage development equation expressed in Eq.(9-63) based on the damage strain-energy release rate in the ith anisotropic direction is re-expressed herein:
As mentioned in subsection 9.3.1 ,the parameters B i > 0, k i > 0 (i= l, 2, 3) relat ed to the loading rate are anisotropic material constants, which can be det ermined by experimental measurements with specimens made along the three anisotropic principal axes based on the three point test presented in detail in subsection 9.4.3.1. The above damage development model can also be carried out from the damage dissipation potential function [9-8]. When the component of the damage strain-energy release rate Yi in the ith anisotropic principal direction goes over the threshold value Yd i in the same direction, the damage starts to grow accordingly.
9.8 Engineering Applicat ion of Dynamic Damage Analysis
885
According to the simplified power law model of the damage strain-energy release rate presented in Eq.(9-64) rather than Eq.(9-63), that has been expressed by the total damage strain energy release rate Y used here to describe the inter-reaction among the three components {Y1, Y 2, Y3}. This is re-expressed once again for practical computing. dDi
=
- k
{
dt
BiY Yi > Ydi
o Yi (; Ydi
where the threshold value Ydi of the damage strain energy release rate should deal with the value when the anisotropic damage component Di along the ith direction starts to grow. Considering different sensitivities in the response to damage development along different directions in the material anisotropic properties, the anisotropic damage growth rat e in different anisotropic directions responsible for the anisotropic damage strain energy release rate should have different sensitive functions. Therefore, Zhang et al. [9-7,9-8] further modified their original model of the total anisotropic damage strain energy release rate presented in Eqs.(5-97)rv(5-100) and developed an anisotropic sensitive model of the total anisotropic damage strain energy release rat e defined in Eqs.(5101)rv(5-104). The modified total anisotropic damage strain energy release rate Y defined in Chapter 5 is rewritten herein for convenient usage: -
T
-
T
-
Y = {a} {Y} =alYl +a2Y2 +a3Y3 =- Ha} [d*]{a} where {a} is defined as the anisotropic sensitivity co-efficient vector of damage development in anisotropic damaged materials, ai Yi denotes the actual response of the anisotropic damage strain energy release rate in the ith anisotropic principal direction. The expression of matrix [d*] given in Eq.(5101) is rewritten as
The components of matrix [d*] are constructed in Eq.(9-65) with a detailed form as
[d*] =
t
i= 1
d11 d12 d13 ai
d[~2 - 1 t
dh d22 d;3I d'h 0 0 0 0 0 0
d23 d33 0 0 0
and elements which can be calculated as follows ,
0 0 0
0 0 0 g23 0
o 0
0 0 0 0 g31 0
o g12
886
9 Dynamic Damage Problems of Damaged Materials
d*.
=
'J
20:i (1 - Di)3 Ei
= _ (O:j(l - Di ) + O:i(l -
d*
Dj))Vij
(1 - Di)2(1 - D j )2 Ei
'J
* gij
=
O:j(l - Di)3
+ O:i(l -
Dj )3
(1 - Di )3( 1 - Dj )3 G ij
i~3
i oj j, i ~ 3, j ~ 3
i oj j, i ~ 3, j ~ 3
Finite Element Model of Arch Dam for Explosive Damage: The finite element mesh of the concrete arch dam body and the rock foundation is shown in Fig. 9-133. The computational equations for the dynamic damage structural system can be modeled similarly by system equations, as expressed from Eq.(9-82) to Eq.(9-87) in subsection 9.4.2, where the mass matrix, the damping matrix and the stiffness matrix as well as the general nodal force vector, which consists of the water pressure on the arch dam and the earthquake loading, are time and space dependent.
Fig. 9-1 33 Finite element model of arch dam
The variation of the micro-structure in materials due to damage may cause changes in the inside dissipation energy (the internal damping) along with material parameters of damage. Therefore, the damping matrix and the stiffness matrix of damaged elements should be considered as functions of damage states. The influence of damage on material damping is a very complex problem as mentioned before, which has not been discussed yet within the context of either experimental or analytical investigation in relevant published articles. In order to thrash out this problem from the point of view of numerical analysis, a convenient model with an assumption of Rayleigh damping and equivalent viscous damping was presented in Eqs.(9-87) and (9-88) from [9-183]. From
9.8 Engineering Application of Dynamic Damage Analysis
887
the point of view of mass conservation, the global mass matrix is assumed independent of the damage state too. The following contents apply the above-mentioned 3-D anisotropic brittle dynamic damage mechanics model to numerical analysis for instantaneous dynamic damage responses under exploded impact loading due to a missile attack. The major geometric parameters of the computational model are given below: the height of the arch dam is 120 m, the rock depth of the dam foundation is chosen to be about 120 m, the cross-section breadth of the dam shoulder is taken to be 125 m, the axial size following the river direction is taken to be about 400 m. The material of the dam body is C30# concrete, and the major batholith material consists of basalt The dynamic elastic modulus E i , the dynamic Poison's ratio Vi j and the mass density p of the dam body and the batholith foundation materials are given below: dam body: El = 36.0 GPa, E2 = 35.6 GPa, E 3 35.5 GPa, V ij 0.20 (i,j = 1 rv 3), p = 2600 kg/ m 3 batholith: El = 21.0 GPa, E2 = 21.4 GPa, E 3 21.6 GPa, V ij = 0.27 (i,j = 1 rv 3), p = 2400 kg/ m 3 The exploded impact loading is assumed to be normal shock pressure on t he rear surface in the downstream side of the arch dam caused by a missile (or bomb) hit. According to article [9-184]' the exploded impact loading history is approxmately like an impact in triangular form as shown in Fig. 9-134, the duration period of the shock pressure is 12 ms, the peak pressue is 120 N / mm2. In order to simplfy the analysis, the penetration effects of the missile shot are neglected in computation. The water pressure on the surface of the upstream side of the arch dam is considered in the case of a full reservoir of water. The initial anisotropic damage vectors in the dam body and batholith are assumed to be [l = {O.01 , O.01 , O.01}T and [l = {0.07 , 0.05 , 0.04}T respectively. Suppose the principal directions of the anisotropic damage tensor coincide with that of the geometric coordinate. The time integration scheme of 125
.......
100
/
~75_
-.
---.~
/
::/ !WI
\
§!
:::>.
°0L-~~2--~~4~~~6--~~8--~-1~0~~~12
t (m s)
Fig. 9-134 Variety of blast-impact load
888
9 Dynamic Damage Problems of Damaged Materials
dynamic equations is adopted using Newmark's family. The computing start time is to = 0 ms; the computing end time is t = 40 ms; the period of loading is 4rv16 ms; the time step is M = 0.5 ms ; the number of total time steps is 80. Volumetrical elements are adopted by tetrahedron elements which have a stronger ability to fit different boundaries. The boundary elements are formed using triangular elements. The elemental mesh is carried on the crust of the dam system with more density surrounding the impact point of the exploded area and near the combined areas between the dam body and batholith. The computational mesh model is plotted in Fig. 9-133.
9.8.2.4 Results Analysed for Explosived Brittle Damage in Arch Dam Figs. 9-135 and 9-136 show damage contours calculated with respect to the first anisotropic principal damage variable [h distributed on the back surface of the downstream side and on the surface of the upstream side respectively for the arch dam at the end of computational time. Since the exploded pressure area is smaller and the loading duration period is also shorter too, the localization affect of damage distribution and development is more significant, as well as the dynamic stress in the batholith being lower Therefore, the damage development is also not quite evident. The calculated results in Fig. 9-135 show that the maxmum damage state in the first anisotropic principal directions may reach a quantity of n = 0.62, which appears near the loading action area. The concrete surface surounding the exploded impact loading point may be exfoliated due to many generated micro-cracks.
Fig. 9-135 Contours of S?l on the upstream face of dam at end time Figs. 9-137 and 9-138 show contours of stress CJ x distributed both on the back surface of the downstream side and on the surface of the upstream side at time t = 10.0 ms of the loading peak respectively. It can be seen that
9.8 Engineering Application of Dynamic Damage Analysis
889
Fig. 9-136 Contours of Dl on the downstream face of dam at end time
Fig. 9-137 Contours of iJ" x on the upstream face of d am at t = 10 ms
the phenomenon of stress concentration is quite distinct. The stress state on t he surface of the upstream side becomes t ensile, and the reason is that the shock pressure wave generated by the exploded impact stress wave propagates through the dam body toward the inside as well as the same part of the stress wave being reflected on the inside free surface back to the dam body. Consequently, the reflected wave becomes a tensile wave which is added to the incident stress wave [9-185], and therefore, the damage state on the surface of the upstream side (see Fig. 9-135) is comparatively more severe than that on the back surface of the downstream side as shown in Figs. 9-1 35 and 9-136. The stress state on the back surface of the downstream side still is a pressure state priority, whereas the stress state on the surface of the upstream side may become tensile. Therefore, during loading time, the dynamic stress state diffuses towards the dam body inside and the batholiths inside, while t he stress
890
9 Dynamic Damage Problems of Damaged Materials
Fig. 9-138 Contours of O'x on the downstrea m face of dam at t = 10 ms
in the central area of stress concentration increases firstly then decreases due to attenuations in the shock loading density. Figs. 9-139 and 9-140 present the development saturation of the first principal anisotropic damage variable and the associated damage strain energy release rate resulting from the most seriously damaged position in the dam body due to the blasting shock load (i.e. the area surrounding the exploded impact point, which is simply called point A). It can be seen that the damage development is closely related to the damage strain energy release rate. When the damage strain energy release rate is higher the damage develops faster too.
,
0.7 0.6 0.5 C-
I
0.4 0.3 0.2 0. 1
0.0 0
..................
............... 5
I
10 ( ms)
15
Fig. 9-139 Damage development at point A
20
9 .8 Engineering Application of Dynamic Damage Analysis 2000
;"\
i
~ 1000 500
o
o
. / /
1500
.........! 5
\" \
"
/ \\ 10 t (ms)
891
.........•
.
15
20
Fig. 9-140 Damage strain energy release at point A
9.8.2.5 Discussion of Results When a structure is under exploded impact loading the damage grows and extends significantly during a very short period. The most dynamic responses increase considerably following the development of damage. Consequently the increased responses also affect the damage growth and propagation. The damage development and expansion are coupled with an increase in propagation of dynamic responses The peak quantity and the duration period of a shock stress wave due to the blasting impact load play an important function in damage growth and propagation. When the response to dynamic stress caused by the impact of a shock wave at a much higher level than the threshold value of stress at which damage growth starts to become unstable, then the damage in materials will increase sharply. This behavior becomes an extreme disadvantage for the safety of the structure. Since the duration period of the shock stress wave due to the blasting impact load is usually very short, the localization effect of damage distribution is more significant. The integration time step should be made very short in the numerical analysis for 3-D dynamic damage finite element computations. Normally, the total number of elements in this kind structural analysis is extremely great. In the numerical analysis, the incremental damage should be calculated and accumulated at each time step and each Gaussian point in order to determine the instantaneous damage state and effective damping matrix, effective constitutive matrix et al. Most information such as the mechanical concentration, fracture-damage stability and energy release and dissipation related to the structural safety, failure and disaster evolution should be recorded at each Gaussian point in the relevant area of the analysed structure. Therefore, the necessary stored and updated information is of great importance in order to develop a new algorithm for upgrading the computational speed so as to satisfy the required accuracy.
892
9 Dynamic Damage Problems of Damaged Materials
It is more advantageous to use the damage strain energy release rate to express the damage developing law rather than other approaches. The computation shows that when the damage strain energy release rate is higher, the speed of damage growth is faster too. In this analysis, the model of an exploded blasting impact load due to a missile attack does not involve the penetration effect of the missile attack during a strike on the dam body. The damage behavior from penetration effects due to missile attacks during strikes on concrete targets will be studied in detail in the next section.
9.8.3 Damage Analysis for Penetration of Limited-thickness Concrete Targets In this section, the finite element analysis for 45# steel projectiles impacting on a limited-thickness concrete target is presented from [9-186]. On the basis of damage mechanics and constitutive theory, the systematic numerical simulations of the penetration problem of limited-thickness concrete targets are studied practically and some valuable rules are obtained. The computational results show quite good agreement with the experimental ones.
9.8.3.1 An Introduction of Penetration The development of precision-guided weapons threatens protective structures more and more E arlier protective structures were designed following the assumption that projectiles do not directly hit targets inside but only explode on or near them. However, now projectiles are developed to directly explode inside structures. Nowadays, most protective structures consist of concrete materials, and a lot of civil facilities use concrete materials as the main building materials like dams and atomic reactors' unoxidized coating. These structures are menaced by intensive impacts from the external environment and atomic reactors in particular have high requirements for anti-penetration and spallation. So studying the penetration of limited-thickness concrete targets has a material purpose. On the basis of experiments, this study uses a finite element program to simulate the penetration caused by proj ectiles that impact and explode inside the finite thickness concrete targets. In the finite element program, damage mechanics and the quasi-rigid processing technique of projectiles are considered and the gliding plane is redefined.
9.8.3.2 Material Damage and Destruction In this study there are two damage criteria [9-187]: the first is distorted damage. When the equivalent plastic strain of a material reaches the material's permissible maximum equivalent plastic strain E{:;,ax, we call it material damage. The second is volume expansion damage (This study assumes that the
9.8 Engineering Applicat ion of Dynamic Damage Analysis
893
metal projectile and targets cannot be damaged time after time). For tough materials, micro defects (such as holes) being created and developed causes this damage. Using the character D to represent the macrodamage variable, when D reaches the material's permissible damage limit Dc, the material is damaged. During the calculation, applying the strain equivalent principle to target materials, the damage influence on material constants can be obtained. It is expressed as follows , (9-350) where G* is the effective shear modulus of concrete materials, O"y is the effective yield stress of concrete materials, K * is an effective material constant in state equations, D is the damage variable. Subscript "s" represents solid quantity. Damage variable D is defined as the proportion that micro-cracks occupy in unit material including damage. On the basis of Bai Yilong's damage statistical evolution equation, the damage developing equation in [9-188] can be described as follows: (9-351) where v is Poisson's ratio; A is unit area surface energy; o"c is damage threshold stress; E is Young's modulus; C R is Rayleigh wave speed. 9.8.3.3 Constitutive Equations for Materials during Penetration The model of elastic-plasticity is adopted during the calculation. Stress is divided into two types volume part (p, cv ) and deviator part (S ij, eij ). We use the Murnagham state equation to describe t he targets' p v relation. (9-352) where kl' nl are material parameters; v is the material's specific volume. The targets use the Johnson-Cook model [9-189]. It reflects not only the charact eristics of metal but also that of concrete, and the calculation obtains good results The yield stress is
(9-353) where cp is the cumulative equivalent plastic strain, dcfj is the plastic increment strai, (3, C 2 , C 3 , C 4 , C 5 are material constant,; O"y(cp ) is the? material hardening regularity under the reference strain ratio c• o.
894
9 Dynamic Damage Problems of Da maged Materials
9.8.3.4 Fundamental Equations and Technique of Numerical Computation The fundamental equations of continuous medium mechanics for penetration problems: Momentum conservation (9-354) Energy conservation (9-355) where p is material density, U i is particle velocity, O"ij is stress tensor component , Eij is strain tensor component, E is unit volumetric specific internal energy. In the method of Lagrange's description , the mass conservation equation comes into existence automatically. Article [9-186] makes a computation using the finite element method in [9190] and the element is a triangular element. It is necessary to allow for sliding to occur between two surfaces during the high-speed impact. So the slidingsurface t echnique is employed. The main idea of the technique is as follows: Identify a "master" sliding surface by a specified row of master nodes. When there is interference between the slave node and the master surface during an integration time increment Ilt , place the slave node on the master surface in the direction of the line linking the positions of the node at time t and t - M. Then based on the conservation of momentum and the conservation of instantaneous momentum the slave node position can be fixed. To compute the circular flat-plate (45# steel, Fig. 9-141) impacting the concrete t arget at high speed, the redefining of the master sliding surface technique is taken into account [9-186]. The main idea is as follows. An element that has two or three master nodes is the "master" element. When the element is a failure, if it has two master nodes, the number of the master node plus one. Then the element redefines and re-collates the mast er nodes. In the other case, the element has three nodes, the number of master nodes reduces by one, then the element redefines the master nodes and re-collates the master node. By this means, the numerical computation not only retains stability but also reflects the proj ectile mass loss during the impacting process.
F36
8 Fig. 9-141 Flat-plate
9.8 Engineering Application of Dynamic Damage Analysis
895
The strength of the 45 # steel is higher than that of concrete, and the resistance of the stress wave is also much higher than that of concrete. When a projectile penetrates the concrete target at low impact speed « 800 m/s) , the deformation of the projectile is very small. And this can be observed during an experimental penetration of a concrete target with 45# steel projectiles. To increase computational efficiency in the computation of projectiles (45# steel, Fig. 9-142) penetrating concrete targets, the projectile is treated as a quasi-rigid body, which has the average speed of the special projectile nodes. By this t echnique, proj ectile mass loss cannot occur. The conclusion is well in agreement with [9-186]'s experimental data (Fig. 9-143).
113.5
Fig. 9-142 Experimental projectile
0.55
•
0.50
•
0.45 -5
0..
Cl
Calculation Experiment
••
0.40 0.35 0.30 0.25 0.20 0.15 500
600
700
800
Vilocity (mls)
Fig. 9-143 The relation between depth and vilocity
9.8.3.5 Calculation Results and Discussion The target consists of concrete, its material parameters are as follows: density Po = 2100(kg/m 3 ), bulk modulus K = 10.9(GPa), Poisson's ratio v = 0.25, flow stress under the reference strain ratio 0"0 = 61.0(MPa), strain hardening
896
9 Dynamic Damage Problems of Damaged Materials
parameter a = 73, stress hardening exponent of bulk modulus n = 524, reference strain ratio EO = 27(8 - 1 ) , strain ratio hardening parameter a = 73, Young's modulus E = 16.35 (GPa), damage threshold stress O"c=61(MPa) and unit area surface energy A = 40(J 1m2 ). Penetration of Projectile: Fig. 9-144 is a picture of projectiles penetrating finite thickness concrete targets (250 mm thick) at different time points, and the curves of No.8, 7, 6, 5, 4, 3, 2, 1 correspond individually to the results of penetration with the projectile's speed of 100, 200, 300, 400, 500, 600, 700, 800 mls in Figs. 9-144 and 9-145 given by [9-186].
Fig. 9-144 Penetration at different ti mes [9-186] Fig. 9-144 shows the penetration process where the proj ectile impacts vertically the concrete target at a speed of 600 m/s . Those pictures correspond individually to the time points 0.0 s, 2.745310xlO- 4 S, 5.238937x10- 4 sand 7.778524x 10- 4 s. From Fig. 9-143 we can see that the deformation of the projectile is small, which matches the experiment well. On the other hand, the phenomenon of under-reaming, the blasting funnel pit and the targets' material damage around the hole are presented in the pictures, and they match the experiment well too.
9.8 Engineering Applicat ion of Dynamic Damage Analysis
897
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600
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.~
400
~ 300 200 100 04-~~~-r~r-~-r-r~~~-r~
0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 Time (s)
Fig. 9-145 Velocity evolving with position
Fig. 9-145 shows the curves of the projectile's velocity evolving with the projectile's position. During the penetration, the projectile's velocity decreases smoothly with the development of t he penetration depth. From the curve corresponding to the speed of 300 mis, we can see that after the proj ectile moves 0.25 m in distance, the projectile's velocity remains invariable. But at that time the projectile does not move out of the targets, so the "collapse hopper" has existed on the back of the targets. These phenomena match the experiments. Fig. 9-146 are the curves of the projectile's velocity evolving with time. From these curves, we can find the existence of the collapse hopper too. 800 700 600
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g 400
~
300 200
100 ................ o+-~~~~r-~~~~--~-.
0.000
0.001
0.002
0.003
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Fig. 9-146 Project ile's velocity evolving with time
898
9 Dynam ic Damage Problem s of Dam aged Ma ter ial s
Imp a ct by Fla t - p la t e with High Speed: T he simulat ions for t he flatplate imp acting a finit e thickness concrete t ar get at 1000 rri/ s are shown in F ig. 9-147. T he t ime is 0.0 s, 2.001100 x 10- 5 s, 4.003181 X 10- 5 s, 6.003496x 10- 5 s an d end-point respectively, and the target is 80 mm in t hickness. F ig. 9-147 shows t he det ails of t he spallation of t he imp act clea rly.
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Fig. 9-148 an d F ig. 9-149 ar e simulations of t he mean stress field and dam age field of t he flat-plate and target at t he t ime po int of 4.015946 us and 6.003496 x 10- 5 /!s during t he impact . F ig. 9-148 shows that t here is a block of rather high mean st ress (2.56x 107 Pa rv3.0 x 107 P a) in t he back of t he target . Becau se of t his high mean stress, t he dam age in the target develops. Correspo nding to F ig. 9-148(a), F ig. 9-149 indi cat es t here is a dam age development zone in t he same position in the target block. Fig. 9-148( b) is
9.8 Engineering Application of Dyna mic Damage Analysis
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t he picture of t he mean st ress field at t ime point 6.003496 x 10- 5 s, and t he value is about 2.3 x 107 P a t hat is below the damage t hreshold stress. From F ig. 9-149(b) we can see t hat t he mater ial in some back ar eas, in which damage develops prominently, has been dest royed or ha s been separated from the plate (spallation effect), and after the material has been separated , a hole abo ut 2 t imes higher t han t he plate's t hickness is left , which matches t he experiments .
9.8.3.6 Conclusions and Expectations T he model present ed in t his section simulates t he process of penetrat ion when projectiles and flat-plat es imp act finite t hickness concrete targets using t he nume rical com putation model for dyn ami c damage concepts. It describes exactly the resid ua l velocity of projectil es aft er t hey penet rat e concret e targets.
900
9 Dynamic Damage Problems of Damaged Materials
The collapse hopper on the back of targets and the spallation effect are presented in this model too. This shows us what can happen to some important engineering structures, such as high dams, long tunnels a nd big bridges, under explosive attacks such as missile (or bomb) hits, which m ay cause a serious disaster. So this work provides a useful reference in the design of important concrete structures resistant to these explosions.
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9 Dynamic Damage Problems of Damaged Materials
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9 Dynamic Damage Problems of Damaged Materials
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Index
Symbols "no-tension" design criterion, 859
A absolute temperature, 71, 112, 242 acc umulated micro-damage, 43 accumulative damage in materials, 41 accumulative hardening, 6 actual stress, 18, 60, 144, 226, 604, 629 adjacent plastic field, 25 aluminium alloy, 105 anisotropic accumulative hardening model,8 anisotropic accumulative hardening vector, 7, 242, 243, 489, 491, 496 anisotropic continuum damage mechanics, 8, 510 anisotropic creep damage in polycrystalline metals, 32 anisotropic creep damaged materials, 32 anisotropic damage, 4, 5, 7, 8, 19 anisotropic damage mechanics, 5, 7, 23, 217, 241, 243, 245 , 278 anisotropic damage model, 4, 7, 23, 218, 225, 228 anisotropic damage state, 23 anisotropic damage strain energy release rate vector, 7, 34, 41, 243, 245 anisotropic damage tensor, 7, 218, 223, 224, 232, 469, 882 anisotropic damage vector, 7, 34, 226, 380 anisotropic ductile damage growth, 41
anisotropic elasto-plastic damage constitutive equation, 34 anisotropic elasto-plastic damage mechanics, 8, 469 anisotropic elasto-plastic damaged materials, 496 anisotropic evolutional equations, 34 anisotropic Gurson 's plastic damage model,8 anisotropic Gurson's yield function, 8 anisotropic hardening rule, 41 anisotropic model for porous ductile sheet metals, 34 anisotropic sensitivity co-efficient vector of damage development, 885 anisotropic sheet-metals, 34 anisotropic strength properties, 472 anisotropic yield criterion with anisotropic hardening rule , 498 approximate model of micro-damage state, 220 a rea deduction rate, 125 associated flow rule, 135 asymmetric damage patterns, 34 asymptotic expansion for nonhomogeneous integral, 617 asymptotic expansion of visco-plastic damage mechanics , 610 average damage parameter, 396 average integration scheme for damage evolution equations, 310 average material degradation, 15
912
Index
averaged half length of micro-cracks, 127
B basic hypothesis of damage mechanics, 61 bi-surface models, 30 blasting excavation of a subway, 841 boundary diffusion, 24, 40 brittle damage, 7, 29, 880 brittle damage mechanics, 5, 357, 359 brittle damage model based on effective shear strength, 420 brittle damage state, 7 brittle damaged materials, 7, 385 brittle elasto-plastic damage fracture constitutive model, 434 brittle elasto-plastic damage model for jointed rock mass , 455 brittle law, 29 bulk modulus, 86
C Cauchy stress , 36, 60, 64, 88 , 124, 145 Cauchy-Green tensors, 535 cavitated cylinder, 38 cavity diameter, 37 cavity nucleation, 24, 37 circular micro-void damage model, 129 classical continuum mechanics, 2 classical definition of damage , 18 classical plasticity, 30, 135, 157 Clausius-Duhem inequality, 71 closed-form constitutive laws , 34 co-rotational plastic deformation of damaged materials, 523 co-rotational stress increment, 523 cold metal forming processes, 24 collapse hopper, 897 combined dissipation potential, 152 compatibility conditions of damage evolution, 190 compatibility relation of the effective shear stress, 227 complementary damage-elastic matrix, 249 complex loading conditions, 27 complex shaped lightweight components, 31
composite elasto-plastic ductile damage, 30 computational homogenization scheme, 35 concrete dams under exploded impact loading, 881 concrete specimen, 40 concrete structures, 29, 40, 341, 435, 863 conformability conditions of damage, 434 constitutive equations of rock mass with multi-cracks, 439 constitutive model for compressionshear stress state, 447 constitutive model of crack-jointed rock mass, 435 constitutive model of visco-elasto-plastic damaged materials, 642 constrained cavity nucleation , 24 contiguous grain boundary, 31 continuous degradation of inelastic modules, 29 continuous factor, 63 continuum cavity growth, 24 , 37 continuum damage field , 36 continuum damage mechanics, 1, 3, 8, 15-17 continuum factor, 15 conventional diffusion , 31 convergence of unbalanced forces, 871 convex function, 789 coupled isotropic damage and fracture mechanics, 183 coupling between damage and creep, 2, 21, 59 crack coalescence, 9, 787, 850, 852 crack density parameter, 86 crack growth, 4, 28 crack strain energy release rate, 309 crack under monotonous loading, 183, 186 crack-jointed rock mass, 8, 434, 447 cracked plate subjected to tension, 559 cracking-induced anisotropy, 34 creep cavitations, 37 creep damage, 15, 24 , 32, 33 creep damage growth equation, 36 creep damage increment, 41
References creep damage kinetic equation , 36 creep deformation , 33, 590 creep fatigue, 21 creep kinetic equation , 36 creep of surrounding matrix, 37 creep rupture, 15, 33, 35, 591 creep speed sensitivity, 36 creep-fatigue damage, 41 creep-fatigue interaction, 59 creep-plastic damage constitutive equations, 32 critical overall damage, 113 critical rupture conditions, 17 critical slit density, 405 critical value of damage , 680 crystal lattice, 144 crystalline slip, 27 crystallographic , 16 cyclic loading, 28 , 41 , 111 , 859 cylindrical damage rock-bolt element model, 434
D dam-foundation-reservoir system , 859 damage, 1 damage analysis for penetration , 892 damage and fracture combination analysis, 183 damage Cauchy equivalent stress, 82 damage constitutive equation , 132, 137 damage criterion, 17, 35, 372 damage development due to wave, 777 damage development force, 371 damage dissipation potential, 6, 29 , 75, 144,884 damage dissipative criterion, 42 damage dual force, 119 damage effective (influence) tensor, 87 damage effective (net) equivalent stress , 82 damage effective function , 124 damage elasto-plastic stiffness matrix , 152 damage energy dissipation, 79, 135, 278 , 641 , 843 damage energy of sound wave, 843 damage evolution, 844, 845 damage evolution model of gradual field, 186
913
damage factor of damping ratio, 747 damage factors of Rayleigh damping, 748 damage flow , 6, 152, 643 damage fragmentation, 9 damage front , 185 damage growth, 2, 6, 18, 35 damage growth dissipa tion, 135 damage growth equation , 139, 149 damage growth in brittle ma terials, 40 damage growth in ductile materials, 40 damage growth rate, 142, 307, 497, 714 , 734 damage identification method, 34 damage induced anisotropy, 29 damage initiation, 5, 9, 17, 35, 526, 697, 723 damage kinetic equation , 2, 36, 734, 802 , 884 damage location, 9, 751 damage models, 6, 8, 23 , 25 , 33, 127 damage plastic criteria, 155 damage propaga tion, 36, 341, 351 , 737 damage strain effective matrix (tensor) , 64 damage strain energy release rate, 6, 35, 40, 736 damage stress effective matrix (tensor) , 62 damage stress transfer matrix (tensor) , 62 damage va riable, 1, 2, 6, 17, 725, 737, 740 damage wave, 9, 29 damage wave in elastic-brittle materials, 784 damage wave propagation, 749, 785 , 792 damage zone propagation , 9, 344, 348 damage-coupled inelastic constitutive equation, 113 damage-fracture mechanics , 17 damage-plastic flow function , 145 damage-plastic flow vector, 152 damage-plastic potential functions, 155 damage-plastic yield function , 157 damage-porous media, 416 damage-surface in strain space, 30 damaged area , 37, 209, 761 , 762 damaged constitutive matrix, 62 , 315
914
Index
damaged frictional materials, 30 damaged plastic strain flow dissipation, 76 damaged Rayleigh damping paramet ers, 748 damaged section, 60, 227 damaged tangent constitutive matrix ', 862 damaged thick walled cylinder, 198 damaged zone, 5, 9, 28 , 201 damages, 111 , 266 , 274 damping ratio of damaged materials, 798 decohesion, 16 decomposition models, 7 degradation of structure, 15 degradation of the material stiffness and strength, 10, 832 degree of damage, 9, 87, 797 density function of crack orientations, 126 density of force, 60 density of micro-cracks, 18 deteriorations, 556 detonation velocity of the explosion, 856 developing of plastic strain, 144 deviatoric stress component, 41 diagonalized form , 601 different effective schemes, 7 diffusion zone, 38 dilapidation, 418 discontinuities, 1, 2, 4, 16, 218 , 434 dissipated heat energy, 75 dissipation flow function , 145 dissipation inequality, 136 dissipation potential, 136 dissipative energy, 36, 594 distensibility, 418 dominant deformation mechanism, 24 , 31, 39 double curvature arch dam, 858 double periodic arrangement of slits, 41 3 double scalar damage varia bles, 6, 87, 88 , 93 , 96 double scalar isotropic visco-elastic damage, 606 , 609 Drucker-Prager criterion, 29 , 160
Drucker-Prager-type plasticity surface, 30 dual complementary energy, 77 dual dissipation potential, 244 dual relationships in continuum damage mechanics, 6 dual specific free energy, 96 ductile damage equations , 38 ductile fracture , 16, 136 ductile plastic damage, 2, 40, 59 , 68 ductile void growth, 16, 24 Dugdale's crack model, 28 , 184 dyadic product of four axial stiffness vectors, 29 d yna mic behavior of damaged materials, 9, 723 dynamic characteristics of structures, 723 dynamic damage evolutionary equations, 734 dynamic da mage mechanics, 9, 887 dynamic evolutionary continuous syst em, 728 dynamic magnification factor (DMF) , 867 d yna mic response of damaged structural, 9
E earthquake responses of arch dams, 858 edge delaminating, 28 effect of stiffness degradation, 30 effective area, 19, 60, 81, 126, 209 effective area density parameter, 126 effective back-stress tensor, 513 effective cohesion, 421 effective constitutive matrix, 62, 891 effective deviatoric principal stress vector, 158 effective elastic compliance tensor, 96 effective elastic strain , 514 effective elastic tensor for damaged mat erials, 110 effective elasto-plastic stiffness tensor, 525 effective failure areas, 126 effective flexibility elastic matrix , 249 effective function of stress transformation,62
References effective internal fric t ional angle , 421 effective Lame constants of damaged mat erials , 88 effective mean hydrostatic stress vector , 158 effective plastic strain increment , 515 effective Poisson 's ratio, 86 effective resisting area, 60 effective shear modulus, 62 effective shear stress, 65 effective strain, 65 , 66 effective stress, 15, 18, 20, 21 , 36 effective surface density, 20 effective Young's modulus, 19, 62 , 85 , 105 effects of mesh-dependence, 677 EI Centro earthquake records, 708 eigenvalues and eigenvectors of the damage tensor, 225 elastic d a mage strain energy release rate, 745 elastic loading range, 106 elastic perfect plastic damage model, 6 elastic st ress intensity factor , 29 elastic tensor for undamaged material, 110 elastic wave propagation in damaged media, 9 , 751 elastic-brittle materials, 29, 749 elastic-degradation matrix, 30 elasto plastic damage strain energy release rate, 77 elasto-plastic constitutive equation , 146 elasto-plastic crack d eveloping, 6, 184 elasto-plastic d amage for finite-strain, 531 elasto-plastic d a mage mechanics, 6 elasto-plastic d amage model, 34, 146 elasto- plasticity stuffiness t ensor , 520 ellipsoidal anisotropy, 34 ellipsoidal void, 26 energy dissipation, 6 , 29, 74, 136 energy dissipation rate, 553 energy equivalent modeling, 8 energy release process, 41 entropy per unit mass, 71 entropy principle, 71 environmental effects, 35 equal-biaxial t ensile conditions, 568
915
equal-thermal process, 77 equivalent elastic damage compliance t ensor, 455 equivalent elastic energy, 4 equivalent fatigue damage, 112 equivalent inelastic damage, 112 equivalent inelastic strain rate, 112, 113 equivalent resistance of anisotropic plasticity, 498 equivalent undamaged configuration , 233 equivalent viscous damping, 724, 741 Euleria n reference system , 510, 521 EUROMECH-Colloquia, 17 evolutional equations of damaged ma terials, 520 evolutionary model of visco-elastoplastic d amage mechanics, 644 excavation process , 447 explosive attacks , 881 exponential functions, 130 exponential hardening rule, 172 exponential strain softening model, 864, 865 extended Gurson's yield criterion , 34
F failure characteristics, 4 failure criterion, 6, 8, 37, 41, 113, 208 failure model of rock mass, 435 failure models of anisotropic damaged ma terials, 470 fatigue damage, 17, 29, 4 1, 42 fatigue damage accumulation per cycle, 112 fatigue damage evolution equations, 112 fatigue d amage growth, 41 fatigue d amage increment , 41 fatigue d amage variables, 111 fatigue law, 29 fatigue life due to damage growth, 41 fatigue tests, 16 feasible region of d amage growth , 174 fiber fracture, 28 fiber micro-buckling, 28 fib er-matrix debonding, 28 fib er-reinforced materials , 30
916
Index
fictitious damage deformation gradient, 541 fictitious deformation gradients, 546 fictitious undamaged configuration, 512 fictitious undamaged configuration, 233 fictitious undamaged state, 61, 63, 510 fine-grained materials , 31 fine-grained microstructure , 39 finite difference perturbation techniques, 624 finite element discretization, 9 finite-strain plasticity, 8, 510 first law of thermodynamics, 71, 241 first phase of fatigue, 28 first-order approximate form, 124 flat-plates impact, 899 fluctuation of lateral normal stress, 41 fluctuations of displacement field, 29 flux of damage, 29 four-point bending tests, 696 fourier series, 759 Fourier spectrum, 760 fourth order stiffness tensor, 29 fracture mechanics , 2, 7, 15, 744 , 745 fracture resistant , 212 fracture-damaged porous media, 417 fragment distribution , 9, 850 fragment size, 9 fragmentation due to damage evolution , 850 fragmentation of brittle rock due to dynamic damage, 849 framework of continuum damage mechanics , 1, 372, 531, 538, 860 framework of thermodynamics, 1, 21, 59 , 531 , 549, 787 free energy of anisotropic damaged materials, 242, 245 free energy of isotropic damaged materials, 72 free energy per unit mass, 242 free-field ground acceleration, 861 functional function of strain energy, 728
G general expressions of Helmholtz free energy, 123 general model of thermo-visco-elastic constitutive, 602
general-thermodynamic-deformation vector, 73 general-thermo dynamic-force vector, 73 generalization of damage creep law, 635 generalized damage constitutive, 120 generalized orthogonal flow rule, 434 generalized potential energy principle , 656 geo-engineering structures, 41 geological media, 28 geometrical configuration, 35 Gibbs free energy, 96, 372, 595 global co-ordinate system, 487 globally measurable parameters, 108 gradient of damage, 9 , 786 gradient operator, 71, 242 gradual analysis, 172 grain boundaries, 16, 24, 31 grain boundary cavity growth, 24 grain boundary cavity nucleation, 24 grain boundary cracks, 24 grain boundary creep constrained cavitations, 37 grain boundary diffusion, 37, 39 grain boundary sliding, 24, 31, 39 grain rotation, 31, 39 groove deep-hole blasting, 846 growth of defects, 15
H Hamilton-Jacobi-Bellman equations, 730 , 732 hammer-foundation system , 43 harmonic wave in damaged media, 761 heat flux per unit time per unit area, 71 heat supplied per unit volume, 241 Helmholtz free energy, 119, 377, 378, 549, 552, 553, 596 high cycle fatigue, 2, 21 , 59 high strain rate, 16, 39, 872 high temperature creep, 15, 24 high-speed impact, 843 Hill's anisotropic failure models, 8 Hill's principle of maximum plastic work, 168 Hill's quadratic anisotropic yield criterion, 564 Hoffman's anisotropic failure models, 8 homogeneous elastic properties, 34
References horizontal earthquake acceleration, 708 Houbolt method , 868 hydraulic electric power engineering projects, 36 hydrostatic strain , 80 hydrostatic stress, 80 hypothesis of complementary energy equivalence, 6, 66, 67 hypothesis of strain energy equivalence, 19, 65, 66 , 866 hypothesis of strain equivalence, 4 , 6 , 19, 61, 63 hypothesis of stress equivalence, 87
I identification of material-specific relations, 35 impact fatigue damage theory, 43 impact loading, 798 implicit integration schemes, 614 incident wave, 752 increment of damage threshold, 521 increment of the acc umulative hardening parameter, 147 incremental damage kinetic equation , 41 incremental full stress, 147 incremental stress-strain relationship, 148 incremental total strain , 147 inelastic damage evolution equations, 111 inelastic damage hardening variable, 112 inelastic damage variables, 112 inequality of dissipation energy, 73 initial damage evolution curve, 174 initial damage threshold, 521 initial dislocation density, 21 initial und amaged flexibility matrix, 436 initial yield surface, 76 initially spherical isolated void, 26 intact elastic matrix (tensor), 87 integral formulations of visco-plastic damage system, 614 integrated model of isotropic creep damage, 627
917
interdependence of damage growth and plastic flow , 144 internal degrees of freedom , 34, 594 internal dissipation, 863 internal energy and external work in mechanics, 71 internal energy per unit m ass, 241 internal state evolution equation, 727 internal state variable, 7, 27, 32, 359, 594, 641, 749 , 786 International Journal of Damage Mechanics, 17 intrinsic material property, 113 intrinsic softening, 34 intrinsic value of d amage at failure, 140 invariant of tensile strain, 40 irreversible changes, 27, 386, 723 irreversible process, 18, 70, 455 irreversible thermodynamics, 16, 87 isotherm-condition , 363 isotropic composite material, 103 isotropic damage, 3, 4, 6 isotropic damage due to cracks, 102 isotropic damage evolution equations, 130 isotropic damage growth equations, 6, 495 isotropic damage model, 746 isotropic damage model of double scalar variables, 85 isotropic damage strain effective tensor, 89 isotropic damage variable, 95 isotropic damaged materials, 96 isotropic degradation variable, 30 isotropic ductile damage materials, 29 isotropic elastic damage, 131 isotropic elastic stiffness tensor, 88 isotropic elasto-plastic constitutive equations, 6 isotropic elasto-plastic damage mechanics, 135 isotropic elasto-plastic damage model, 6 isotropic hardening, 41 isoytopic accumulative h ardening equations, 6 IUTAM-Symposia, 17
918
Index
J J integral of fracture mechanics, 42 Jacobian matrix, 624 Johnson-Cook model, 893
K Kachanov model, 1 kinematic configuration, 541 kinematic hardening, 76 kinematics of finite deform ation, 547 kinetic behaviors , 35 kinetic equations for damaged materials , 35 kinetic equations for internal state variables, 35 kinetic equations in continuum damage mechanics , 35 kinetic relations, 30 Koyna earthquake, 346
L Lagrange multiplier, 491, 494 Lagrangian damage-plastic strain tensor, 540 Lagrangian elastic strain tensor, 540 Lame coefficients, 89 La place integral, 617 large plastic deform ation, 16 Legendre transformation, 74, 244 Lemaitre's damage potential, 152 Lema itre 's hypothesis, 19 Lemaitre's model, 6, 40, 136, 152 linear damage accumulation, 36 linear fracture mechanics, 77 linear Miner's rule, 41 load-and-unload t est , 105 local averaged effect of cracks, 28 local damage behaviors, 201 local initial defects, 6, 201 localization, 34, 193, 201, 309, 345 localized strain concentration , 25 localized stress concentration, 25 long chain of polymeric molecules, 34 long-term diffusion , 39 long-term dynamic loading, 723 Longtan Great Dam, 8, 594 low strain rate, 16, 39 low-cycle fatigue damage, 41
Lubiliner's loading-unloading irreversibility, 29
M macro-cracking, 40 macro-level, 20 macro-porosity, 417 macroscopic anisotropic plastic behavior , 578 macroscopic cavities, 16 macroscopic crack, 22 macroscopic fracture, 16 macroscopic method, 16 magnification factor of damage response, 292 mapping of the elastic tensor, 114 mass density of da maged material, 18 material deterioration , 32, 470, 627, 845 maximum principal stress, 32, 36, 330, 845 maximum residual horizontal displacement , 711 maximum shear stress, 36, 300-302 maximum values of cyclic stresses, 41 mean field theory, 7, 383, 384 mean values of cyclic stresses, 41 mechanical dissipation potential, 6, 74, 145, 245 , 491 mesh-dependent hardening modulus technique, 858 mesoscopic method , 16 met al forming processes, 34 met allography, 31 met allurgy, 16 micro-brittle failure, 367 micro-cavities, 1, 7, 16, 17, 59, 60 micro-cracking, 27, 30, 358, 589, 859, 860 micro-cracks, 2, 7, 9, 15, 16, 20 micro-damage mechanics, 6 micro-elemental volume, 126 micro-fracture, 21 , 418 micro-fractured surfaces, 41 micro-geometrical characteristics of damage, 125 micro-joints, 9, 832, 833, 840, 841 micro-level, 20, 538 micro-mechanics, 844 micro-meso mechanics , 16
References micro-porosity, 417 micro-slides, 7, 359 micro-structural change, 18, 32, 554 micro-structural examinations, 37 micro-structural state, 35 micro-structure, 1, 4, 5, 22, 144, 344, 359 micro-void accumulation, 37 micro-voids, 15 micro-wedge cracking, 40 microscopic defects, 1, 2, 470 microscopic geometry of damage, 125 microscopic heterogeneities, 22 microscopic method , 16 microscopic point of view, 125 minimum creep rate, 37 minimum values of cyclic stresses, 41 missile (or bomb) hits, 900 mobile dislocations damage, 21 modifie Drucker-Prager criterion, 161 modified Lemaitre's model, 154 modified local failure criterion of brittle damaged porous materials, 424 modified Mohr-Coulomb criterion, 315 modified Mohr-Coulomb damage criterion , 7 modified Mohr-Coulomb porous media, 417 modified 'fresca yield criterion, 159, 160 modular damage model , 29 Mohr-Coulomb equivalence stress, 424 Mohr-Coulomb failure criterion, 41 moisture, 35 Monkman-Grant product, 630 monotonic function of plastic strain, 38 monotonous loading, 183, 184, 186 Mori-Tanaka's theory, 87 multi-axial stress state, 735 multi-dissipative models, 27 multi phase randomly distributed defections, 103 multivariable damage models, 33 Murnagham state equation, 893
N natural frequencies of damaged structures, 9 net-stress, 18, 23, 60, 257 Newton-Raphson method, 870
919
nominal stress vector, 88 non-associated flow rule, 6, 34, 136, 144, 151, 490 non-equilibrium thermodynamics, 9, 749 , 785, 786 non-linear brittle damage model, 415 non-local approach, 867 non-local damage model, 34 non-negative 4th order isotropic elastic tensors, 121 non-negative coefficients, 121 non-negative compensatory factor, 729 non-negative scalar, 152 non-negative variable, 73 non-proportional loading, 17 non-purely shear test, 180, 181 non-steady combined state of stress, 32 non-steady multiaxial state of stress, 32 non-symmetric 4th order tensor, 62 nonlinear damage accumulation, 36 nonlinear damage accumulation rate, 41 normality principle, 136, 144 normalized plastic-damage variable, 30 nucleation and growth of defects, 15 nucleation and growth of fissures, 32 nucleation and growth of voids, 32 nucleation of cavities, 16 number of cracks per unit volume, 103 number of total cracks, 126
o objective property functions, 728 observable variables, 73 off-axis uniaxial loading, 480 Ogin 's model, 783 Onsager's principal, 601 opening of micro-voids, 106 optimum deformation condition, 31 orientation of flat, 20 orientation properties on anisotropic failure, 479 orthogonal flow rule, 130 orthogonal principle, 20 orthotropic damage, 34, 225, 862 orthotropy, 34, 472, 576 overall sectional area, 60 overall void growth, 31
920
Index
p path-dependent , 34 penetration of projectile, 896 penetration process , 896 penny-shaped branch crack model, 453 penny-shaped micro-cracks, 29 percolation theory, 7, 385, 403 , 404 percolation threshold, 7, 404 perfectly random distribution of slits, 41 3 perfectly random micro-crack fields, 217 period function , 759 permeability, 4 15 phase angle of d a mage response, 9 phenomenological, 4, 18, 32 phenomenological theory of creep damage, 32 Piola-Kirchhof stress rate, 556 pla nar anisotropy, 34 planar micro-cracks , 20 Plank Rock Mountain in China, 329 plastic damage constitutive model, 30 plastic dissipation, 74 plastic failure process, 144 plastic flexibility matrix, 151 plastic flow , 24, 30 plastic flow of matrix , 25 plastic flow potential, 6, 34, 136, 145, 152, 490, 491 plastic potential function, 34, 41 plastic stiffness matrix, 151 plastic strain space, 136 plastic volumetric incompressibility condition, 526 plastic-brittle damage, 29 plastically deforming matrix, 24 plasticity surface, 30 plasticity-induced damage, 39 polycrystalline solids, 398 pore-pressure of seepage water, 41 positive semi-definite, 601 post-failure response of structures, 870 potential, 2, 7, 20, 24 , 30 power law, 26, 36, 41 , 138,307 power-law creep , 37 pre-existing deformation , 31 pressure conductive coefficient , 437 principal anisotropic damage model, 883
principal damage coordinate system , 225 principal damage effective matrix, 257 principle of conservation of energy, 71 principle of energy equivalence, 109 principle of minimum dissipative energy, 36, 637 process of damage accumulation, 28 proportionality factor in plasticity theory, 146 pseudo-net-stress t ensor, 633 purely hydrostatic path , 30
Q
quasi-brittle damage, 29 quasi-brittle mat erial, 29 quasi-orthotropic , 394 quasi-rigid processing technique, 892 quasi-static strength, 850
R random damage mechanics, 16 random damaged state, 4 ra ndom distribu ted circular micro-voids, 125 rate of complementa ry free energy density, 363 rate of d amage development, 417 rate of entropy, 362 rate of porosity evolution , 417 rate-independent single-phase material, 30 R ayleigh damping model, 647 received wave, 751 recursive integration method for visco-plastic damage, 619 regular cracks, 222 relationship between damage and porosity, 415 repeat ed impact blows, 43 representative plane of the elemental cubic, 127 residual stress tensor, 33 resonance due to damage growth , 724 Robotnov' model , 36 rock-like materials, 36, 594, 641 Rosuselier 's model, 20 rupture criterion, 36 rupture time of creep damage, 628
References
S safe and reliable design , 27 safety range of deformation , 714 scalar function, 20, 516 scalar internal variables, 34 schemes of numerical solutions, 733 secant non-linear stiffness matrix, 862 second law of thermodynamics, 30, 119, 123, 132 second phase of damage development , 28 second rank damage tensor, 218 second stage of creep, 36 second-phase particles, 16 seepage pressure, 418 self-consistent method, 7, 397 sensitive coefficient of damage growth, 41, 157, 193, 201 serious earthquake, 8, 594 shakedown upper bound model of elasto-plastic damage , 168 shear conductive coefficient, 437 shear damage variable, 87 shear test of the damaged specimens, 105 shrinkage of yield surface, 27 single scalar damage variable, 126 sliding-surface technique, 894 so-called swirl-mat polymeric composite materials , 8 softening of super-plastic materials, 39 spallation, 898 spatial fluctuation of the mean damage field, 9, 786 spherical cavity, 38 spherical strain tensor, 131 square integration formul ation, 760 stability problems of damaged porous media, 418 stable damage growth, 806 standard hardening variable, 30 standard tensile test specimens, 105 standardized micro damage variable , 127 Stated Equivalence of Thermodynamic Entropy, 598 statistical method , 16, 333 statistical wave in damaged multilayer media, 756
921
statistically homogeneous damage, 33 steady-state waves, 759 strain behavior, 20, 610, 669 strain energy release rate, 798 strain energy release rate of fatigue damage variable, 112 strain equivalence hypothesis damage model ,129 strain hardening of materials, 27 strain rate for creep damage problems, 36 strain softening, 30, 135, 864 strength property matrix of anisotropic damaged material, 476 stress concentration, 330 stress corrosion , 36 stress directed vacancy diffusion, 38 stress-creep rate relation, 32 stress-directed vacancy diffusion, 31 stress-free surface of void, 25 stress-strain relationship of damaged materials, 63 super-plastic behavior, 31 super-plastic deformation, 31, 39 super-plastic diffusion, 31 super-plastic forming processes, 16 super-plastic void growth, 31, 38 super-plastically deformed aluminum alloys, 37 super-plasticity, 31 super-plasticity damage, 33 surface density of cracks, 18 surrounded damage zone, 28 swirl-mat composites, 662 symmetrization, 4, 5, 7, 23 symmetrization treatment, 34, 257, 259 symmetrized and unsymmetrized effective schemes, 7
T tensile pre-strain, 106 tensor function, 20, 217, 590, 591, 593 , 633 tertiary damage phase, 28 theoretical damage evolution equation, 130 thermodynamic conjugate forces, 111 t hermodynamic dual force, 123
922
Index
thermodynamic generalizeddeformation vector III-12 , , 243 t hermodynamic generalized-force vector, 243 t hermodynamic potential, 242 thermodynamics theory, 70 t hick-walled cylindrical, 6, 204, 206 third creep st ages, 36 Three Gorges Project, 434 three or four point bending t est s, 40 three-dimensional problems, 40, 161 t hreshold value of damage growth , 40 threshold value of damage stress, 40 t hreshold value of equivalent plastic strain, 489 t hreshold value of plastic strain, 68 time track transform ation, 760 t ime-dependent damage, 8, 590 time-dependent deformation, 36 total damage increment, 41 total damage variables , 111 total damaged strain energy release rate, 487 total dissipated energy, 75 total equivalent damage, 113 total equivalent damage acc umulation , 113 total flow potential, 152 total stra in increment , 147, 152 total stra in space, 151 t rans-granular cracks, 16 transformation based on configurations, 510 t ransient stress waves, 5 t ransversely isotropic plane, 479 two scalar damage variables, 92
U ultimate dynamic tensile strength of concrete, 715 ul timate fai lure, 5, 28, 784 ul trasonic inspection , 752 un-symmetry, 7 uncoupling elasticity and plasticity, 77 undamaged area, 18 undamaged configuration, 233 undamaged elastic modulus, 19 uniaxial creep damage, 627
uniaxial state of stress, 32 uniaxial tension test, 40, 517, 633 , 635, 864 uniform strain-rat e field, 25 unloading-reloading modulus, 867 unstable condition , 36 uns table damage growth , 157 upper bound to the local damage, 6
V variation principle of dynamic evolutional continuous system, 727 vector function, 20 vertical eart hquake acceleration, 708 vertical earthquake acceleration, 708 vi rgin equilibrium compliance tensor, 603 virgin linear visco-elastic response, 604 visco-elastic constitutive equation , 34 visco-elastic damage, 34, 662 visco-elastic damage in timoshenko beam, 658 visco-elastic damage model, 662, 667 visco-elastic materials, 34, 590 visco-elastic-plasticity, 8 visco-elasticity with t emperature coupled to damage, 600 visco-elastio-plastic damage, 8 visco-elasto-plastic damage, 8, 36, 589 , 593 visco-elasto-plastic dynamic damage model, 646, 711 visco- plastic damage model, 34, 650 visco-plastic rheological strain rate, 639 visco- plastic strain rate, 16, 642-644 viscous damage process, 8 void area density, 20 void growth model, 27 void growth rate, 37 void volume fraction, 31, 527, 529 Voigt notation, 93 volume element on a macro-scale, 60 volume fraction of voids, 37, 38, 527 volumetric deduction rate, 126 volumetric fraction of defection phase, 103 volumetric fractures of voids, 104 volumetric growth and shape change, 25
References volumetric micro-crack densi ty paramet er , 126 von Mises criterion, 29, 136, 151 , 208 , 472 von Mises equivalent stress, 80 von Mises surface, 30
W wave propagation in brittle jointed rock , 834
923
wave propagation in damaged media, 749 wing-branch cracks, 453
y yield funct ion, 27, 136, 139, 144, 145 yield surface, 144 yield zone, 144
Z zigzag cracks, 222