Metalurgia - Mini Torno De Metal Japones

Mini Lathe Workshop Since March 2003 Mini-Lathe Workshop Amateur's workshop tools I introduce useful tools for Mini/Sm...

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Mini Lathe Workshop

Since March 2003

Mini-Lathe Workshop Amateur's workshop tools I introduce useful tools for Mini/Small-Lathe and Small-Milling Machines. I'm absolutely-fascinated with brilliant cutting surface of the metal works. This site has been established for all metal-work hobbyist all over the world. JAPANESE SITE

21 Feb 2005 21 Feb 2005

UPDATING The boring head is added to the Tool Box The Protection cover is added to the Tool Box

18 Dec. 2004

REFERENCE BOOK is open

10 Nov. 2004

UPDATED THE TOOL BOX

22 April 2004

UPDATED THE TOOL BOX

1 JULY 2003

OPEN THE ENGLISH SITE

<< BOOKS >> NEW !

•

<< WORKSHOP>>

• LINKS << TOOLS BOX >>

45. Digital Height Gauge

46.Protection Board

47. Boring Head

48.

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41. Key way cutting tool

42.

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43.Carrier

44. Metal Saw Holder

Mini Lathe Workshop

Missing Number

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37. FIXED STEADY

33. ROUND CUTTING TOOL

29. VICE

38. BORING BAR HOLDER

34. ROUND CUTTER

30. TILTING ANGLE PLATE

39. BAND SAW ADAPTOR

40. CHIP HOLDER

35. HEIGHT GAUGE

36. FLY CUTTER

31. V-BLOCK

32. RULER STAND

•

25. JAW CHUCK HANDLE

26. FOUR JAW CHUCK FLANGE

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27. DRILLING GAGE

•

28. ANGLE PLATE

Mini Lathe Workshop

21. FLY CUTTER

22. CHIP GUARD

23. INDEX TABLE

24. SCREW JACK

17. METAL SAW ARBOR

18. CLAMPING DOGS

19. DEPTH GAGE

20. STOPPER

13. MANDREL HANDLE

14. PUNCH MARK HOLDER

15. SIMPLE INDEX STAND

16. T-SLOT CUTTERS

9. TOOL HOLDER

10. SUDS SYSTEM

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11. DRESSER HANDLE

12. TAPPING STAND

Mini Lathe Workshop

5. GRINDING REST

6. SCRIBING BLOCK

7. PARALLEL CLAMP

8. FILING REST

1. CUTTING TOOL HEIGHT GAGE

2. DIE HOLDER

3. BRASS HAMMER

4. KNURLING HOLDER

AUTHOR : ISHIMURA• e-mail : [email protected]

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ƒ~ƒj•ù”Õ•H•ìŽº

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http://homepage3.nifty.com/amigos/useful_tools.htm (5 de 7)18/03/2005 1:52:51

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•ƒ•ƒƒCƒ“ƒfƒbƒNƒXƒe•[ƒuƒ‹•»•ì‰ß’ö•„•„

T-ƒXƒ•ƒbƒgƒJƒbƒ^•[‚ÌŒú‚Ý‚Í–ñ‚Q‚•‚•‚Å‚·‚Ì‚Å•A•”‰ñ ŠO” Êß°Â‚Ì•Ø•í‚Å‚·•B ‚Ì•Ø•í‚ÅŽd•ã‚°‚Ü‚·•B

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ƒJƒbƒg’†‚Ìƒzƒu•B

ƒzƒu‚Ì•a‚ðƒJƒbƒg’†‚Å‚·•B

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•Ä“ü‚ê‘O‚Ìƒzƒu‚Å‚·•B

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ƒzƒu‚Ì‚Ë‚¶•”•ª‚Ì•Ø•í‚Å‚·•B•Ø‚è•ž‚Ý—Ê‚ðƒ_ƒCƒ„ƒ‹ƒQ• ƒEƒH•[ƒƒzƒC•[ƒ‹‚Ì•Þ—¿‰Á•H•B•@“àŒa‚ð‚Q‚O‚•‚• [ƒW‚ÅŠm”F‚µ‚È‚ª‚ç•í‚Á‚Ä‚¢‚Ü‚·•B ‚Ò‚Á‚½‚è‚É•í‚é‚Ì‚ª“ï‚µ‚¢ƒ|ƒCƒ“ƒg‚Å‚·•B•@ƒoƒCƒg ‚ÍŽ©•ì‚Å‚·•B

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•ƒ•ƒƒCƒ“ƒfƒbƒNƒXƒe•[ƒuƒ‹•»•ì‰ß’ö•„•„

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book_reference

Reference books Book

Publisher and auther

Machine Shop Trade Secrets Proshop Publishing James A. Harvey

Comment

Know-how and the technology that the author cultivated through a longtime machining are open by this book to the public concretely. The explanation is adequately assisted in the book by 234 big photographs. Therefore, it can be understood adequately that it is explained. When I read this book, I feel that a machining specialist is next to me and I have receiving the coach giving every possible help. The difficulty in the machining by hobbyist is accuracysuch as cutting in parallel and drilling in straight, and obtaining the beautiful finish of the surface like a commercial product. It is convinced that this book becomes a wonderful guide that gives the hint to these problems that a lot of people have. Moreover, English is very comprehensible, and it is very welcome for me of nonnative. 18 December 2004 Makoto Ishimura

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book_reference

THE HOME

TAB BOOKS

MACHINIST'S

DOUG BRINEY

THE AMATEUR'S WORKSHOP•@

IANB RADLEY

•@SPECIAL INTEREST MODEL BOOKS THE AMATEUR'S LATHE L.H.SPAREY•@

•@

MAKING SMALL WORKSHOP TOOLS

SPECIAL INTEREST MODEL BOOKS STAN BRAY•@•@

SPECIAL INTEREST MODEL BOOKS GEARS AND GEAR CUTTING IVAN LAW•@

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book_reference

NEXUS SPECIAL INTERESTS LTD. USEFUL WORKSHOP TOOLS STAN BRAY

WINCO CO. LTD. TABLETOP MACHINING

JOE MARTIN

TEE PUBLISHING WORKSHOP TECHNIQUES

G.H. THOMAS•@ •@

TEE PUBLISHING THE MODEL ENGINEERS WORKSH0P MANUAL•@

G.H. THOMAS•@

THE QUORN Universal Tool and Cutter Grinder

TEE PUBLISHING Prof.DH Chaddock

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book_reference

MODEL ENGINEERS' WORKSHOP •@

HIGHBURY HOUSE•@ •@

•@

•@

•@

•@MODEL ENGINEER

MODEL ENGINEER'S HANDBOOK•@

•@HIGHBURY HOUSE•@

SPECIAL INTEREST MODEL BOOKS Tubal Cain

STAIN BRAY METALWORKING TOOLS AND TECHNIQUES ‚`‚l‚`‚y‚n‚mŒo—R

MASCHINEN

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VTH GmbH

book_reference

MACHINIST'S WORKSHOP

•@

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MACHINIST'S WORKSHOP

LINK

•@

LINKS MACHINE SHOP TRADE SECRETS Wahoo!! It's a one of the best book for the metal work hobbyist. You can get huge number of mysteries from a professional. Thank you Mr.Harvey The Hobbyist's Machine Shop by Dan Kautz •@

His project and his workshop tools are informative guide to all metal hobbyists. Machining operation in the project is also interested in. mini-lathe.com I've got much inspiration from this site regarding my tool project. Fine photograph and detailed technical description is much informative for me. Ty's HF 7x10 Mini Lathe Page There are lot of project I have interested in . I've got much inspiration from this site.

Les's Workshop We can find many work technique from this site. We mustn't miss the precision project. Dave's Home Machine Shop Shop and projects are very informative. Steve Bedair's 9x20 Lathe site Lathe improvement and tools. We could get much encouragement from this site. MODEL STEAM ENGINE PLANS Distribution of STEAM ENGINE PLANS by Bill. Also There is a lot of useful information. THE MODEL ENGINEER SUPPORT PAGE A lot of great information for metalworking.

•@

http://homepage3.nifty.com/amigos/link-e.htm18/03/2005 2:00:33

DIGITAL HEIGHT GAUGE

•@

DIGITAL HEIGHT GAUGE It is a height gauge using parts of digital calipers. An analog height-gauge I made by myself is used especially without trouble. However, the thickness of the scale part of calipers and the thickness of the scale of the height gauge on the market greatly have the difference. The scale part of the height gauge that modified calipers warps. Therefore, it made it to the design that installed the axis to reinforce strength of the scale part this time. Length and the width of the base have been made a size exactly fit in my hand. Because the base part grew compared with analog height gauge before, scribing that is steadier than it can be done. The range of the maximum measurement of this remodeling goods is 145mm though the time base range of the main body of digital calipers is 150mm.

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DIGITAL HEIGHT GAUGE

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DIGITAL HEIGHT GAUGE

1.An unnecessary part of digital calipers of 150mm was cut. Cutting of jaw in the scale part cuts the main body of the scale so as not to become hot as much as possible noting it. It is thought that the part where some sensors work electrically is buried under the scale though the principle is not understood well. ‚Q•DDrilling the fixation hole on the scale.•@•@ The scale part is stainless hardening steel, and the blade doesn't stand in a usual drill. A carbide drill is necessary for drilling. The diameter is 2mm. . The drilling with a carbide bit was easily though it is the first time. It is about 16mm, and the http://homepage3.nifty.com/amigos/digital_height_gauge/digital_height_gauge-e.htm (3 de 10)18/03/2005 2:00:34

DIGITAL HEIGHT GAUGE

thickness is 3mm though three damaged by this processing. the width of the scale •E•E•E processed•B 3. Cutting of base part from block of material. The material is cast iron.

4. Machining the edge of the base. Chip of the fly cutter is triangle carbide chip.

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DIGITAL HEIGHT GAUGE

5. Machining and sink drilling of the base.

6. Grooving the side part of the base for finger grip. Then all the corners are rounded with the reverse round end-mill. Fixing of the work(base) is as photograph. The work is supported with the mini-jack. 7. After finishing all machining, filing all surface of the base in order to take off the cutter mark.

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DIGITAL HEIGHT GAUGE

8.This is end part of the support shaft. It is made of the hard steel so called silver steel. Diameter is 12mm.

9. Knurling for the fine adjust nut. It is made of the brass. Diameter is 16mm. Knurling is always difficult job. It has to be check the Knurling form with a 10xloupe carefully, particular for the edge top of the form. Enough oil must be supplied for each Knurling pass and clean the Knurling surface with airspray.

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DIGITAL HEIGHT GAUGE

10. Drilling the slide hole in the slide base•D The right one is dud.

11. Machining of the slide base. Material is cast iron.

12. Fine adjusting block part•D

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DIGITAL HEIGHT GAUGE

13. Corner rounding procedure for the fix support of the scale. A dedicated tool for corner rounding is attached on the work. The belt sander is used for filing.

14. Angle bar for the scriber. It is made of mild steel. Rough cutting has finished.

15. Drilling two hole. It is sank for screw•D

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DIGITAL HEIGHT GAUGE

16. Changing design of the slide base.

17. Fixing of the scale on the top part. The screw size is 2mm.

18. Fine tuning part.

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DIGITAL HEIGHT GAUGE

19. Scriber and fixing part on the low end.

•@

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chip cover

Chip Sheld Cover Milling procedure make a lot of reedy chip and it fly in all directions. Also it is hot and stick in fingers ofen. So this is an anti-scattering cover against the chip . The construction is quite simple so it's made easily. The size of the cover is 320mmx200mm and 3mm thickness of the acrylic resin board. 1. This cover is made of acrylic resin board and alminimu plate.

•@

2. The angle of the cover is flexible as shown in the photograph.

3.The cover is mounted on the milling machine without drilling on the machine.

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chip cover

4. It could be mounted on the magnet base for the lathe.

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SLOTTER

•@ KEYWAY CUTTING TOOL This tool is used for making square hole and keyway. Keyway can be made with a cutter on the tool post, however, I have made a dedicated tool this time .

Making a fixed pin of the body suitable for the t-slot on the cross-slide. Turning the rod diameter as same size of the t-slot width.

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SLOTTER

Machining of the pump shaft. Slotting 6mm width. The point of this procedure is to secure fixing of the work as shown in the photograph.

This is a stopper for the pump shaft. Turning the inner diameter to 16mm.

Cutting out the base of the unit. It's 40mmx60mm square. Material is mild steel.

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SLOTTER

Drilling two hole for fixicing the body on the cross-slide. Hole depth is around 75mm, so it must not be declinin the tunnel.

Fix the body on the cross-slide and drilling the center of the body.

Then boring the center hole to 20mm.

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SLOTTER

Making of the shaft bush. Outer size must be fit to the hole of the base. Inner size of the sould be decided as shown the morita philosophy.

Almost of parts are completed. Rest of procedure is make a handle. Two black screws on the top has small hole on the center of it, and its function is supplying oil for the pump shaft. •@

Filing the handle arm end. Putting a dedicated rounding tool on it, and filing the corner on it.

•@•@

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SLOTTER

Machining for the hancle.

This is a handle made of laminated wood. Center hole is 14mm. After this procedure, taper has made and it had been painted Painting and its color is natural wood. A cutter made of HSS has been installed on the shaft.

Assembled and it has been completed. A cutter made of HSS has been installed on the shaft.

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SLOTTER

Making a keyway on a gear.

Cutting is 0.25‚•‚• in a stroke. The gear is made of the hard steel (SC45 in JIS)

Successfully completed.

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SLOTTER

I made keyway with this tool for some gear made of hard steel (45C). It wasa successed.

2nd cutter tool Making the 2nd one. Procedure is the same as the first one. However the height of the pump shaft is lower than the first one. This one is for another lathe.

The differences with the first one is the material of the shaft bush and the grease nipple on the top.

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SLOTTER

Two units of the keyway cutting tools.

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carrier

CARRIER This one is used for the double center machining for the lathe. The procedure of making is quite easy. 1. The material is mild steel of 12mm square. Maximum hold range is around 50mm.

2. Machining the end of the bar.

3. Machining the center V-cut.

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carrier

4. Completed. This is an application of this tool.

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METAL SAW

METAL-SAW HOLDER A metal-saw I was used for long time has got damaged on the teeth. So I have purchased a new one. Diameter of the new one is 70mm and its inner hole size is 24.5mm. Number of the teeth is 72. Design is same as the No.17 in the tool box I have made before.

1. This is a part of the cap of the holder. Material is free cutting steel and its diameter is 30mm.

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METAL SAW

2. Cutting the outer diameter to be suitable for the inner hole size of the metal-saw. 2.After it cut, it's inspected the outer size with the metalsaw itself.

3. Afterwards, drilling 6.2mm hole on the center of the cap

4. Cut out an unnecessary part of the cap. To prevent the surface being damaged, the copperplate is used for protection.

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METAL SAW

5. Machining a sink hole for the fix screw.

6. This is a part of the base. Making a center screwed hole. The material is free cuttin steel and its diameter is 30mm.

7. This is the shaft of the matal-saw arbor. The size is 24mm, and its material is free cutting steel. The original size of it is 14mm. And machining it to 12mm diameter.

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METAL SAW

8. The holder is assembled to the shaft with the anaerobics adhesive. Hold the metal-saw holder with the fix steady. Then machining the inner part of the holder.

9. After finish machining of the holder, machinig the end of the shaft•D

10. Completed.

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METAL SAW

11. Back view of the holder.

12. The left one is the one newly made. And the right one is the old. •@

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CHUCK HANDLE

CHUCK HANDLE When I've bought a four-jaw chuck, a chuck handle was not attached. So,I've made a chuck handle. The material is free-cutting steel. I made a black oxide finish on the handle, however the color is not so black. A right one is a chuck handle for three-jaw chuck of my lathe, originally attached.

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FOUR JAW CHUCK FLANGE

•

FOUR JAW CHUCK FLANGE It's made of silver steel. Actually, the material is unknown, however it was presumed that it was a carbon steel in the cut feeling The point of the design is an angle of the holes between the four jaw chuck and the lathe flange.

• A Chuck and the flange

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FOUR JAW CHUCK FLANGE

• The flange installing on the chuck.

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FOUR JAW CHUCK FLANGE

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DRILLING GAGE

DRILLING GAGE The plate is made of the mild steel. The drill hole guide is made of the hardened drill rod. The hole positional accuracy became 10/100 though it aimed at 5/100, so I made it again and again.

• The plate on the back side is a processed work piece.

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DRILLING GAGE

• Drilling a hole using the gage.

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DRILLING GAGE

>

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ANGLE PLATE

ANGLE PLATE This tool uses for milling work principally. Its size is 120mm wide, 120mm depth, and thickness is 22mm. Its made of mild steel. All corners are squared. So, it is able to use as a square. << Making prodedure of the Angle Plate is here>>

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ANGLE PLATE

The following picture is a one of the application of this tool. It's a versatile tool.

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MAKING OF ANGLE PLATA

ANGLE PLATE The size of the parts are 60X22X120 mm and 40X20X120 mm. At first, I made a plan to make the angle plate from cast iron. However, surface of the cast iron isn't flat, it must be machined flat, so I have decided that I make it from mild steel.

Marking out of the material with the scribing block I have made before.

The work piece mount on the milling table. Set right angle accurately with the dial indicator.

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MAKING OF ANGLE PLATA

Drilling four holes. Before drilling, a small hole had been put with a guide drill to keep accuracy of the hole position. The place where a drill shoot out must be set to the position of T slot center of the table. After this processing, a counter-bore process had made.

This is slotting process with an end-mill. A lot of cutting water is necessary, and cutting chips must be away frequently.

This is the lower side surface milling.. Keeping right angle of the work is the point of this process.

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MAKING OF ANGLE PLATA

Cutting the side end.

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FLY CUTTER

FLY CUTTER Shaft size is 12mm diameter. It's made of the free-cutting steel. Tool size is 6mm. The difference between the left one and the right one is the cutter angle.

•@ The cutter shown below is attached a high-speed steel tool. This kind of construction is easy and useful for amateur. Shaft size is 12mm and it's made of the free-cutting steel.

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FLY CUTTER

•@ Three tools can be installed in this cutter. It seems to be useful but the making of the same three size cutter and the adjustment of the appropriate•@cutter height is difficult, so application range isn't so wide.

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FLY CUTTER

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FLY CUTTER

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CHIP GUARD

CHIP GUARD This chip gurd can be revoved from the lathe. The guard is made of the transparent acrylic board. The universal stay was diverted from a lighting equipment. This protection tool effectively protects my hand and my face from the hot chips. However, because the chips dashes out from the lower side of the acrylic board, it might be better to make the guard a little larger.

• This is useful for the prevention of scattershot of oil from the chuck.

http://homepage3.nifty.com/amigos/chip_guard/chip_guard-e.htm (1 de 2)18/03/2005 2:00:44

CHIP GUARD

http://homepage3.nifty.com/amigos/chip_guard/chip_guard-e.htm (2 de 2)18/03/2005 2:00:44

INDEX TABLE

INDEX TABLE • The cabinet is made of mild steel and the size is 125mmx125mm . The table is made of cast iron and the diameter is 100mm. The dial knob is made of aluminum. I design this table just fit on my milling machine's T-slot size. The dial knob can be changed to the index hole plate.•... its has not made yet. •••<<MAKING PROCEDURE IS HERE>>

http://homepage3.nifty.com/amigos/index_table/indextable-e.htm (1 de 4)18/03/2005 2:00:45

INDEX TABLE

• The mechanism is a simple. The functional parts consist of a worm wheel, a worm gear, two bearings and a dial shaft.

http://homepage3.nifty.com/amigos/index_table/indextable-e.htm (2 de 4)18/03/2005 2:00:45

INDEX TABLE

• The T-slotted table is removable. There is a boss on the lower part of the table, and this is the same shape as my lathe's mandrel and the size. Therefore, 3-jaw and 4 jaw chuck is easily installed without a centering procedure.

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INDEX TABLE

http://homepage3.nifty.com/amigos/index_table/indextable-e.htm (4 de 4)18/03/2005 2:00:45

MAKING OF INDEX TABLE

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MAKING OF INDEX TABLE • This is a view of the cutting, 110mm diameter, cast iron. It would be taken for one month if cutting was done by a handsaw.

The boss part of the table was cut. The size is the same as my lathe boss.

• Making 4mm slot on the main axis.

This is a lower side view of the upper table.

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This is a pre-cutting before cutting the Tslot. The depth is 10mm.

Three T-slots had been cut. The angle line is indexed by itself.

http://homepage3.nifty.com/amigos/index_table/making_of_the_idex_table-e.htm (1 de 5)18/03/2005 2:00:46

MAKING OF INDEX TABLE

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Thickness of the T-slot cutter is around 2mm, so cut must be done ,divided into 2 or 3 portions.

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This is corner edge cutting of the cabinet part.

This is the center hole of the top panel .

Drilling the side part of the cabinet.

http://homepage3.nifty.com/amigos/index_table/making_of_the_idex_table-e.htm (2 de 5)18/03/2005 2:00:46

MAKING OF INDEX TABLE

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Making of the gear hob.

Indexing is done by easy indexing stand.

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It is a gear hob before it hardens it.

It is a gear hob while hardening it. Two gas torches are used.

http://homepage3.nifty.com/amigos/index_table/making_of_the_idex_table-e.htm (3 de 5)18/03/2005 2:00:46

MAKING OF INDEX TABLE

This is a worm gear. Cutting depth is measured with dial indicator.

• This is a worm wheel cutting. Material of the wheel is brass.

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Pre-cutting of the worm wheel. Point of this procedure is adjusting angle of the gear way.

Cutting of the worm wheel with the gear hob.

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Dial knob cutting.

Punching dial letters.

http://homepage3.nifty.com/amigos/index_table/making_of_the_idex_table-e.htm (4 de 5)18/03/2005 2:00:46

MAKING OF INDEX TABLE

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It is a finished photograph of the dial knob.

The material is cut out to the thickness of 3mm. It become an index plate. ...it hasn't done yet.

http://homepage3.nifty.com/amigos/index_table/making_of_the_idex_table-e.htm (5 de 5)18/03/2005 2:00:46

SCREW JACK

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SCREW JACK • This is a jack using with milling machine. The screw is square thread. This diameter is 25mm, height is 30mm, and it made of free-cutting steel. The square thread isn't essential qualification, it is enough in a usual screw.

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SCREW JACK

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SCREW JACK

• This is application of the jack.

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SCREW JACK

http://homepage3.nifty.com/amigos/screw_jack/screw_jack-e.htm (4 de 4)18/03/2005 2:00:47

METAL SAW ARBOR

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METAL SAW ARBOR •@ Diameter of the metal saw is 63mm, thickness is 1mm. 100 tooth. This is a one of my important tool. Feature of this arbor is screw sank.

•@ To tighten the screw, the edge of the axis is processed to flatten.

http://homepage3.nifty.com/amigos/metal_saw_holder/metal_saw_arbor-e.htm (1 de 2)18/03/2005 2:00:48

METAL SAW ARBOR

http://homepage3.nifty.com/amigos/metal_saw_holder/metal_saw_arbor-e.htm (2 de 2)18/03/2005 2:00:48

CLAMPING DOGS

CLAMPING DOGS •@ These clamping dogs have been made in each case when it was necessary. A T-nuts as show below are for my milling machine. It was made from 16mm square mild steeel bar. I've got all sizes from a copy of the commercial clamping dogs catalogue. The T-nut is possible to correspond to the work piece with a different size by making the screws with different length if necessary. A black oxide finish was given. There are no make rationality because the price of T-nut is cheap, however purchasing misses an opportunity of technology improving.

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CLAMPING DOGS

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CLAMPING DOGS

http://homepage3.nifty.com/amigos/clamping_dog/clamping_dogs-e.htm (3 de 3)18/03/2005 2:00:48

DEPTH GAUGE

DEPTH GAUGE •@ Only three minutes for making it. I've got by with slipshod work.

http://homepage3.nifty.com/amigos/depth_gauge/depth_gauge-e.htm18/03/2005 2:00:49

STOPPER

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STOPPER •@ This is apron stopper. It can attach any place on the lathe ways.

•@ A dial indicator can be attached instead of the stopper bar.

http://homepage3.nifty.com/amigos/stopper/stopper-e.htm (1 de 2)18/03/2005 2:00:50

STOPPER

http://homepage3.nifty.com/amigos/stopper/stopper-e.htm (2 de 2)18/03/2005 2:00:50

MANDREL HANDLE

MANDREL HANDLE •@ It is designed according to mandrel hole diameter (20mm) of my lathe. When the thickness in the taper part is taken too much, a lot of tightening power of a fixed screw is necessary. Painting had come off very much though it colored with the black dye spray. The usage is the screw cutting together with the die-holder, thread cutting and the parting off, etc. There is no problem because it has the balance weight even if the motor turn on and work 1,000rpm.•@ •@

http://homepage3.nifty.com/amigos/handle/mandrel_handle-e.htm18/03/2005 2:00:51

PUNCH MARK HOLDER

PUNCH MARK HOLDER •@ This is a over view of the punch holder. Indexing is done with a gear and a scale. Tip of marking is hitting the top of the punch marker strong. •@

http://homepage3.nifty.com/amigos/stamp/punch_mark_holder-e.htm (1 de 4)18/03/2005 2:00:52

PUNCH MARK HOLDER

Marking tools. Letter size is 2.5mm high, 60mm long and 6mm square. The guide hole size of the holder is 6mm. And the size of the punch marker is little bit larger than the guide size, so a over sized part has been grinded. And the size of the punch marker is a little bit larger than the guide size, so the part which had thickened has been cut down.

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PUNCH MARK HOLDER

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PUNCH MARK HOLDER

http://homepage3.nifty.com/amigos/stamp/punch_mark_holder-e.htm (4 de 4)18/03/2005 2:00:52

SIMPLE INDEX STAND

SIMPLE INDEX STAND •@ The construction is simple. The use of the gear expands the convenience of this tool. The axis in the photograph is for indexing a rod. It's made of mild steel. There are a lot of cutting marks.

•@ This is opposite side view. When the hole and the axis size are made in precision, it is possible to tighten firmly by little power.

http://homepage3.nifty.com/amigos/dividing_stand/simple_index_stand-e.htm (1 de 4)18/03/2005 2:00:52

SIMPLE INDEX STAND

•@ This is the bottom view of the index stand.

http://homepage3.nifty.com/amigos/dividing_stand/simple_index_stand-e.htm (2 de 4)18/03/2005 2:00:52

SIMPLE INDEX STAND

•@ This is application view. The following setting didn't use the gear. The angle is given with the eye.

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SIMPLE INDEX STAND

http://homepage3.nifty.com/amigos/dividing_stand/simple_index_stand-e.htm (4 de 4)18/03/2005 2:00:52

T-slot cutter

T SLOT CUTTER •@ The number of the edge is eight and the form of the edge is as follows.

Cutting had taken time because the material, SKS•|‚R JIS(Japanese Industrial Standards) code of a tool steel, is hard. The depth of cut is 0.5mm, cutting speed is 1,000RPM. The chips are blue and very hard, and it dangerous. This is for making T-slot on cast iron. After cutting and forming, these have been hardened and the edge has been sharpened. The feeling of this cutter is very nice, cast iron can be cut crispy. This one seems to endure the use of the repetition.

http://homepage3.nifty.com/amigos/t_slot_cutter/t_slot_cutter-e.htm (1 de 3)18/03/2005 2:00:53

T-slot cutter

•@ The cutting of the edge had been done with an easy indexing-tool which installed a gear wheel.

http://homepage3.nifty.com/amigos/t_slot_cutter/t_slot_cutter-e.htm (2 de 3)18/03/2005 2:00:53

T-slot cutter

http://homepage3.nifty.com/amigos/t_slot_cutter/t_slot_cutter-e.htm (3 de 3)18/03/2005 2:00:53

TOOL HOLDER

TOOL HOLDER •@ I made the left one for holding a parting off tool. The right one is for a thin metal saw blade cutter. However, the metal saw blade cutter wasn't working as I had expected.

•@ The cover plate has been bent by tightening too much.

http://homepage3.nifty.com/amigos/tool_holder/tool_holder-e.htm (1 de 2)18/03/2005 2:00:54

TOOL HOLDER

http://homepage3.nifty.com/amigos/tool_holder/tool_holder-e.htm (2 de 2)18/03/2005 2:00:54

SUDS SYSTEM

SUDS SYSTEM AND CUTTING OIL This system supplies cutting oil by gravitation.•@ The stream flow can be controlled with a vale located at bottom of the plastic bottle. The stream flow can be controlled with a valve which is located on the bottom of the plastic bottle. The tube is made of the silicon. The part of the oil hole can be moved to anywhere, ex. the point to the cutting tool and work piece. And the lubricating angles also can be adjusted easily.

http://homepage3.nifty.com/amigos/sud/suds_system-e.htm (1 de 4)18/03/2005 2:00:55

SUDS SYSTEM

•@ The point of the lubrication must be adjusted to the cross point of the cutting tool and the work piece. The flow volume has to be changed according to the situation. ...dripdrop or ...•@

http://homepage3.nifty.com/amigos/sud/suds_system-e.htm (2 de 4)18/03/2005 2:00:55

SUDS SYSTEM

•@ What is the effect of the oiling? I haven't feel good enough. In many books for amateur, it has been described that putting small amount of oil onto the work piece with small brush is effective for cutting piece easier. However, in my experience, it is felt that there is no change in the effect even if it oils or it does not oil it. The oil I have tried and feeling of the results are as follows. ‚P•DMotor oil The motor oil isn't convenient at home workshop since it emit smoke and bad smell. This isn't adequate for cutting oil. 2. Emulsion type oil It's better than the other oil. No smell. Cheap. Safety. Clean. Lubricating property good. I feel very good impression when I use it for the drilling. Point of usage is pour the lubrication oil in large enough quantities. 3•DSoluble type oil http://homepage3.nifty.com/amigos/sud/suds_system-e.htm (3 de 4)18/03/2005 2:00:55

SUDS SYSTEM

It is almost the same characters as the emulsion type oil. A different point is that lubricity lower than the emulsion types, and colors are transparent. •DSalad oil When it's used on finishing cut, surface finish is good. Smell isn't so bad, it's savor. However, machine become thick and dirty after use it.

spicy

5•DDiesel oil/Coal oil I've never used it as cutting oil. I saw in the book that they are effective for the aluminum cutting. However, I can't scatter around this kind of oil over the workshop. •@

http://homepage3.nifty.com/amigos/sud/suds_system-e.htm (4 de 4)18/03/2005 2:00:55

DRESSER HANDLE

DRESSER HANDLE •@ This tool is used to straighten the surface of the grinding stone flatly. It has 20 dressing piece, which is shape of star. Handle is made of hard-wood and it is painted. The protection plate to prevent the burn is installed in the commercial item.

http://homepage3.nifty.com/amigos/dresser/dresser_handle-e.htm18/03/2005 2:00:56

TAPPING STAND

TAPPING STAND•@ •@ The motor, pulley, the mandrel spring, and the electric wiring etc. of the small drilling machine which had become unnecessary were disassembled, and a tommy bar has been installed newly in the original place of the mandrel pulley. The mandrel has fallen below because the drilling handle and the spring had been deflected from the mandrel. Move the table up and down when the work piece is set to a convenient position. The stopper screws, which was worked normally as the drilling depth gage, is now worked as a tapping depth gage. The tapping tools have not been broken with this tool up to now.

http://homepage3.nifty.com/amigos/tapping_jig/tapping_stand-e.htm (1 de 2)18/03/2005 2:00:57

TAPPING STAND

•@ The button in the photograph does working which pushes the spline of the main axis. At first, push the button on the top by hand to digging the tap into the work piece.

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http://homepage3.nifty.com/amigos/tapping_jig/tapping_stand-e.htm (2 de 2)18/03/2005 2:00:57

GRINDING REST

•@ GRINDING REST •@ This is for grinding the lathe and milling tools together with bench grinder. The upper part of the rest slides on. This tool is indispensable for grinding the lathe tool accurately. The lathe tools for the screw cutting, 60 degree's edge, can be made easily and correctly. The lathe tool must be held by hand when you grind with this one. It has not any angle scale on it. A bevel-square is required to adjust vertical and horizontal angles of this tool. The angle fixing handle seems to be worked properly, however its angles after tighten is little bit fixing holding angle is useful holding. The handle of the rest seems to function properly, however the management of a fixed angle of the handles are difficult and intersects with other handles. It might be better to use normal screws instead of the handle. •@

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GRINDING REST

http://homepage3.nifty.com/amigos/grinder_guide/grinding_rest-e.htm (2 de 3)18/03/2005 2:00:57

GRINDING REST

http://homepage3.nifty.com/amigos/grinder_guide/grinding_rest-e.htm (3 de 3)18/03/2005 2:00:57

scribing block

•@ SCRIBING BLOCK •@ This is a useful scribing block with an adjustment mechanism of the needle point height. This design came from a famous Japanese mini-lathe technical guide book, The how to make use of the mini-lathe. The size is around 12 cm height. This is a adequate size for my work. •@

http://homepage3.nifty.com/amigos/marking_base/scribing_block-e.htm (1 de 3)18/03/2005 2:00:58

scribing block

•@ Put needle cap, made of silicon rubber pipe, when it is out of use.

http://homepage3.nifty.com/amigos/marking_base/scribing_block-e.htm (2 de 3)18/03/2005 2:00:58

scribing block

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PARAREL CLAMP

PARALLEL CLAMP This type of vise has simple structure for amateur metal-worker. This clamp is made of 12mm square mild steel bar. The screw is made of the stainless steel. Well, tihgtning feeling is very good, and it has enough power. The clamp bends when tightening it strongly. •@

http://homepage3.nifty.com/amigos/clamping_tool/parallel_clamp-e.htm18/03/2005 2:00:59

FILING REST

FILING REST •@ The filing rest seems useful for easy filing after cutting work piece gripped with chuck. However, the result of work, surface quality, isn't so pretty and it difficult to control cutting depth. This tool is suited to rough work or its works on file for brass or aluminum. •@

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FILING REST

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FILING REST

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height gage for cutting tools

Height Gage for cutting tools •@ This is my first tool I made. A construction and production is very easy. This one was made in 1998, and accuracy is secured though this one has been handled rough. Point of construction is a parallelism of lower face that touch with cutting tool.

•@ •@ I introduce an another type of the height gage below. This type is robust and it strong in the secular distortion. When accurately adjusting to the center height of the mandrel once, the use of long term is endured. •@

http://homepage3.nifty.com/amigos/height_adjust/height_gage-e.htm (1 de 2)18/03/2005 2:01:01

height gage for cutting tools

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DIE HOLDER

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DIE HOLDER I made two die holders. One is for 20mm diameter and the other is for 25mm diameter. The point of design is size of axis. It should be same size of maxim screw threads diameter. I recommend the size to be made from 10mm. I recommend that tightening the die holder screw with a tool is troublesome, it makes with the knurling screw. And a die holder wrench might be fit on a handgrip( i.e. wood), because it is difficult to be distinguished with another raw material. This is a one of the basic tolls for amateur metal hobbyist because making threads is a basic work of the metalwork and is a one of the good practice of lathe handling if you a beginner. When the Die Holder is used together with the mandrel handle, the work efficiency improves. The lathe motor must not turn it on. The screw making maximum diameter with the die holder is about 10mm in case of the processing of the mild steel. If material is brass or aluminum, it could be 12mm to 14mm. This tool is one of initial works by which I started the lathe work, so a vibration marking can be seen on the body of the tool which is made of the brass located at the right side. It has not been fixed. .

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DIE HOLDER

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DIE HOLDER

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DIE HOLDER

•@ •@ •@ •@ •@ •@ •@ •@

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BRASS HAMMER

•@ BRASS HAMMER •@ This is a one of the my earlier metalwork. When I had assembled it, the hammer head and the grip didn't square to the axis. I've felt difficulties of metalwork. The span of the hammer is around 150mm long. This is very useful tool in many case. And it dosen't give damage to the work. •@

http://homepage3.nifty.com/amigos/brass_hammer/brass_hammer-e.htm18/03/2005 2:01:03

KNURL HOLDER

KNURL HOLDER •@ It' a very popular tool. And it's structure is adequate to the mini-lathe as it is explained in the many books, THE AMATEUR'S WORKSHOP etc.. The material is of mild steel. You could see some scars which an end-mill ate into the body of the tool. I made this one with a mini-lathe, and I made many chipped end-mills too. (^^;) As a result with this knurl tool, I have learned that the use of this tool needs some special know-how on the processing. When processing with brass or aluminums, I can see almost perfect result, however processing with mild steel is difficult to make pretty print. Knurl tool needs a pair of straight type and a pair of the slant, appropriate pitch is around 0.9mm. •@

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KNURL HOLDER

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KNURL HOLDER

•@ Attached it on the lathe.

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KNURL HOLDER

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