EUV Sources for Lithography
EUV Sources for Lithography Vivek Bakshi
Bellingham, Washington USA
Library of Congress Cataloging-in-Publication Data EUV sources for lithography / Vivek Bakshi, editor. p. cm. Includes bibliographical references and index. ISBN 0-8194-5845-7 1. Ultraviolet radiation—Industrial applications. 2. Plasma (Ionized gases) 3. Lithography. I. Bakshi, Vivek. QC459.E98 2005 621.36'4—dc22
2005025505
Published by SPIE—The International Society for Optical Engineering P.O. Box 10 Bellingham, Washington 98227-0010 USA Phone: +1 360 676 3290 Fax: +1 360 647 1445 Email:
[email protected] Web: http://spie.org Copyright © 2006 The Society of Photo-Optical Instrumentation Engineers All rights reserved. No part of this publication may be reproduced or distributed in any form or by any means without written permission of the publisher. Copying of SPIE-copyrighted material in this book for internal or personal use, or the internal or personal use of specific clients, beyond the fair use provisions granted by the U.S. Copyright Law is authorized by SPIE subject to payment of copying fees. The Transactional Reporting Service base fee for this volume is $15.00 per SPIEcopyrighted article (or portion thereof) and should be paid directly to the Copyright Clearance Center (CCC), 222 Rosewood Drive, Danvers, MA 01923; payment also may be made electronically through CCC Online at http://www.directory.net/copyright/. Other copying for republication, resale, advertising, or promotion or any form of systematic or multiple reproduction of any SPIE-copyrighted material in this book is prohibited except with permission in writing from the publisher. The CCC fee code for users of the Transactional Reporting Service is 0-81945845-7/06/$15.00. Readers desiring to reproduce non-SPIE-copyrighted materials contained herein must contact the appropriate copyright holder for permission. The content of this book reflects the work and thought of the author(s). Every effort has been made to publish reliable and accurate information herein, but the publisher is not responsible for the validity of the information or for any outcomes resulting from reliance thereon. Front cover images: Photographs of Xe DPP sources. Images in bottom corner show five views through collectors. Courtesy of Philips Extreme (large image in top corner and upper right image in bottom corner) and XTREME technologies GmbH (other four images in bottom corner). Back cover images: Top: HEIGHTS simulation of the density evolution near plasma pinching in XTREME technologies’ DPP EUV source, courtesy of Ahmed Hassanein, Argonne National Laboratory. Bottom: Iso-contour of the conversion efficiency for Sn LPP, courtesy of Katsunobu Nishihara, Osaka University. Printed in the United States of America.
I dedicate this book to my parents, wife, and daughter
Contents Preface Vivek Bakshi
xix
Introduction Kevin Kemp
xxi
List of Contributors
xxiii
List of Abbreviations
xxxi
Section I: Introduction and Technology Review
1
Chapter 1 EUV Source Technology: Challenges and Status Vivek Bakshi
3
1.1 Introduction 1.2 Conversion Efficiency of EUV Sources 1.3 EUV Source Power 1.4 Source Components and Their Lifetimes 1.5 Summary and Future Outlook References Chapter 2 EUV Source Requirements for EUV Lithography Kazuya Ota, Yutaka Watanabe, Vadim Banine, and Hans Franken 2.1 Introduction and Background 2.2 Source Requirements 2.3 Component Degradation 2.4 Cost of Ownership 2.5 Conclusions Acknowledgments References
4 4 9 19 20 21 27 27 29 38 39 41 41 41
Section II: Fundamentals and Modeling
45
Chapter 3 Atomic Xenon Data John D. Gillaspy
47
3.1 Introduction
47 vii
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3.2 Specification of the Subtypes of Fundamental Atomic Data Needed 3.3 Overview and Current Status of Available Data for Xenon (q = 7 to q = 18) 3.4 References to Data for the Less-Critical Charge States (q < 7 or q > 18) of Xenon 3.5 Benchmarking Input Data 3.6 Benchmarking Output Data 3.7 Outlook and Future Data Needs Acknowledgments References (for main text) Appendix A: International SEMATECH’s Fundamental Data Working Group Appendix B: Xenon Atomic Data Chapter 4 Atomic Tin Data I. Yu. Tolstikhina, S. S. Churilov, A. N. Ryabtsev, and K. N. Koshelev 4.1 Introduction 4.2 Theoretical Approach 4.3 Results of the Calculations 4.4 Registration of Sn Plasma Spectra 4.5 Primary Classification on Charge States 4.6 Conclusion Acknowledgments Appendix: Results of Theoretical Calculations of Sn Ion Spectra References
49 53 54 54 55 56 57 57 59 59 113
113 114 115 115 117 120 120 121 147
Chapter 5
Atomic Physics of Highly Charged Ions and the Case for Sn as a Source Material 149 Gerry O’Sullivan, Anthony Cummings, Padraig Dunne, Patrick Hayden, Luke McKinney, Nicola Murphy, and John White 5.1 Introduction and Background 5.2 The Case for Xenon 5.3 Alternatives to Xenon; the Case for Tin 5.4 Conclusions Acknowledgments References Chapter 6 Radiative Collapse in Z Pinches K. N. Koshelev, H.-J. Kunze, R. Gayazov, V. Gomozov, V. V. Ivanov, V. G. Koloshnikov, E. D. Korop, V. Krivtsun, Yu. V. Sidelnikov, O. Yakushev, and G. G. Zukakishvili 6.1 Introduction 6.2 Formation of Pinch Columns
149 151 156 167 167 168 175
175 176
Contents
6.3 Discharge Source for EUVL: High-Power, High-CE Alternative Concept Source 6.4 Neck Instabilities in Pinch Plasmas: Radiative Collapse 6.5 Plasma-Column Energy Balance; Pease-Braginskii Current; Critical Current for Heavy-Ion Plasmas 6.6 Neck Development Scenario 6.7 Experimental Observation of Neck Instabilities; Plasma Outflow 6.8 Dissipation of Electrical Energy in the Discharge 6.9 Equilibrium Radius; EUV Source Size 6.10 Equilibrium Radius versus Linear Density Trajectory 6.11 Stability of Radiative-Collapse Trajectory, EUV Yield, and Shot-to-Shot Reproducibility 6.12 Axial Size of the EUV Source; Zippering Effect 6.13 Conclusions Acknowledgments References
ix
178 179 180 183 185 186 187 189 190 191 193 193 193
Chapter 7
Fundamentals and Limits of Plasma-based EUV Sources 197 Rainer Lebert, Thomas Krücken, and H.-J. Kunze 7.1 Introduction 7.2 Required Parameters of EUV Sources 7.3 Fundamental Limits 7.4 Fundamental Processes 7.5 Factors Influencing the Radiative Yield 7.6 Plasma Simulation: Tool for Source Optimization 7.7 Atomic Physics, Radiation, and Ionization Modeling 7.8 MHD Description of the Pinch Phase of the Discharge 7.9 Other Important Issues Acknowledgments References
197 199 201 205 208 215 216 218 219 219 219
Chapter 8 Z∗ Code for DPP and LPP Source Modeling Sergey V. Zakharov, Vladimir G. Novikov, and Peter Choi
223
8.1 Introduction 224 8.2 Fundamentals of the Physics of EUV-Emitting Plasmas 225 ∗ 8.3 Computational RMHD Code Z 236 8.4 EUV Radiation Source Simulations 246 8.5 Summary 264 Acknowledgments 267 Appendix A: Analytical Solution for the Axially Inhomogenous Capillary Discharge 267 Appendix B: Estimations for the Motion Dynamics of a Sheath in the Ionized Gas via the Snowplow Model 269
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Appendix C: Calculation of the Laser Energy Transport Process References
271 271
Chapter 9 HEIGHTS-EUV Package for DPP Source Modeling A. Hassanein, V. Morozov, V. Sizyuk, V. Tolkach, and B. Rice
277
9.1 Introduction 9.2 Magnetohydrodynamics 9.3 External Electric Circuit 9.4 Detailed Radiation Transport 9.5 Atomic Physics and Opacities 9.6 Results and Discussion 9.7 Conclusion Acknowledgments References Chapter 10 Modeling LPP Sources Moza Al-Rabban, Martin Richardson, Howard Scott, Franck Gilleron, Michel Poirier, and Thomas Blenski 10.1 Introduction 10.2 EUVL Source Requirements 10.3 Physical Processes in Laser Plasmas 10.4 Modeling Laser-Target Interactions and Plasma Expansion 10.5 Atomic Physics Modeling of Laser Plasmas 10.6 Future Trends Acknowledgments References
277 279 281 282 286 294 296 296 296 299
300 301 303 306 312 329 330 330
Chapter 11 Conversion Efficiency of LPP Sources Katsunobu Nishihara, Akira Sasaki, Atsushi Sunahara, and Takeshi Nishikawa
339
11.1 Introduction 11.2 Design Window for Practical Use 11.3 Power Balance Model 11.4 Atomic Models and Radiation Hydrodynamic Code 11.5 Conversion Efficiency for Tin and Xenon 11.6 Discussion and Summary Acknowledgments References
339 341 343 348 353 364 365 365
Section III: Plasma Pinch Sources
371
Chapter 12 Dense Plasma Focus Source 373 Igor V. Fomenkov, William N. Partlo, Norbert R. Böwering, Oleg V. Khodykin, Curtis L. Rettig, Richard M. Ness, Jerzy R. Hoffman, Ian R. Oliver, and Stephan T. Melnychuk
Contents
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12.1 Introduction 12.2 Overview of the Source 12.3 Pulsed-Power Development 12.4 EUV Output Energy and Conversion Efficiency 12.5 Operation at High Repetition Rates 12.6 Thermal Management 12.7 EUV Source Size and Spatial and Angular Distribution 12.8 EUV Spectra 12.9 Spectral and Plasma Modeling 12.10 Metal Target Elements 12.11 Debris Mitigation and Contamination Studies 12.12 EUV Collector 12.13 Lifetime Limitations and Power Scaling 12.14 Summary and Conclusion Acknowledgments References
373 374 375 376 376 378 380 380 382 383 385 386 387 388 389 389
Chapter 13 Hollow-Cathode-Triggered Plasma Pinch Discharge 395 Joseph Pankert, Klaus Bergmann, Rolf Wester, Jürgen Klein, Willi Neff, Oliver Rosier, Stefan Seiwert, Christopher Smith, Sven Probst, Dominik Vaudrevange, Guido Siemons, Rolf Apetz, Jeroen Jonkers, Michael Loeken, Günther Derra, Thomas Krücken, and Peter Zink 13.1 Introduction 13.2 Physics of EUV Sources based on Hollow-Cathode-Triggered Gas Discharges 13.3 The Philips HCT Source: Design and Results 13.4 Summary and Outlook Acknowledgments References
395 396 401 410 410 410
Chapter 14 High-Power GDPP Z-Pinch EUV Source Technology 413 Uwe Stamm, Guido Schriever, and Jürgen Kleinschmidt 14.1 14.2 14.3 14.4 14.5 14.6 14.7 14.8 14.9
Introduction Physics of the Z-Pinch Discharge and EUV Generation Emitter Materials for 13.5-nm Z-Pinch Sources Discharge Electrode System, Source Collector, and Electrode Lifetime Pulsed Power Excitation of Z Pinches Discharge-Electrode Thermal Management Technology Debris Mitigation and Collector-Optics Protection First Commercial Sources for Exposure Tools—EUV Source XTS 13-35 Scaling of Z-Pinch Power and Lifetime Performance to β-Tool and HVM Requirements
413 418 421 423 427 431 433 435 439
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14.10 Path to Meet Remaining Challenges for HVM GDPP Sources—Lifetime Improvement of Discharge Electrode System and Source Collector Optics for Tin Fuel 14.11 Summary and Conclusion Acknowledgments References Chapter 15 Star Pinch EUV Source Malcolm W. McGeoch 15.1 Generic EUV Source Factors 15.2 Directed Discharges 15.3 Current Star Pinch Performance 15.4 Scaling to High-Volume Manufacturing References
445 448 448 449 453 453 459 465 471 473
Chapter 16 Xenon and Tin Pinch Discharge Sources 477 Vladimir M. Borisov, Andrey I. Demin, Alexander V. Eltsov, Alexander S. Ivanov, Yuriy B. Kiryukhin, Oleg B. Khristoforov, Valentin A. Mishchenko, Alexander V. Prokofiev, Alexander Yu. Vinokhodov, and Vladimir A. Vodchits 16.1 Introduction 16.2 Pinch Effect 16.3 EUV Source Using Xe 16.4 Some Approaches to Meet HVM Requirements 16.5 Pinch Discharges Based on Sn Vapor and Gas Mixtures 16.6 Excimer-Laser-Initiated Pinch Discharge in Sn 16.7 Conclusions Acknowledgments References Chapter 17 Capillary Z-Pinch Source Yusuke Teramoto, Hiroto Sato, and Masaki Yoshioka 17.1 Introduction 17.2 Discharge Head and Magnetic Pulse Compression Generator 17.3 Diagnostics 17.4 Experimental Results 17.5 Conclusions Acknowledgments References Chapter 18 Plasma Capillary Source Željko Andrei´c, Samir Ellwi, and H.-J. Kunze 18.1 Introduction 18.2 Theoretical Modeling 18.3 Gas-Filled Capillaries
477 478 481 488 491 495 500 501 501 505 505 506 507 509 520 521 521 523 523 524 524
Contents
18.4 Ablative Capillary Discharges 18.5 Different Additives 18.6 Conclusion Acknowledgments References
xiii
526 531 532 532 533
Section IV: Laser-Produced Plasma (LPP) Sources
535
Chapter 19 Technology for LPP Sources Uwe Stamm and Kai Gäbel
537
19.1 Introduction 19.2 Physics of LPP-based EUV Generation 19.3 Laser Target Modifications and Target Handling 19.4 Laser-Driver Technology for LPP EUV Sources 19.5 CE and Output Power—Experimental Data 19.6 Etendue, Source Size, and Source Collector 19.7 Scaling of Performance to HVM 19.8 Summary and Conclusion Acknowledgments References Chapter 20 Spatially and Temporally Multiplexed Laser Modules for LPP Sources Samir Ellwi, Andrew J. Comley, and Michael Brownell 20.1 Introduction 20.2 Laser Technology 20.3 Target Design and Vacuum Environment 20.4 Conclusion Acknowledgments References Chapter 21 Modular LPP Source Martin Schmidt, Benoit Barthod, Tibério Ceccotti, Guy Cheymol, Jean-François Hergott, Olivier Sublemontier, Pierre-Yves Thro, Philippe Cormont, Jacky Skrzypczak, and Thierry Auguste 21.1 Introduction 21.2 Designing a Modular LPP Source 21.3 The ELSAC LPP Source Developed by Exulite 21.4 Conclusion Acknowledgments References
537 541 544 546 551 553 556 558 558 559 563 563 564 571 574 575 575 577
577 578 594 601 601 602
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Chapter 22 Driver Laser, Xenon Target, and System Development for LPP Sources Akira Endo 22.1 Introduction 22.2 High-Power Driver Laser 22.3 Xenon Targets 22.4 Light-Source EUV Characteristics 22.5 Summary Acknowledgment References Chapter 23 Liquid-Xenon-Jet LPP Source Björn A. M. Hansson and Hans M. Hertz 23.1 Introduction 23.2 Liquid-Xenon-Jet Laser Plasma Generation 23.3 Source Requirements and Design Example 23.4 Source Characterization 23.5 Lifetime 23.6 Summary Acknowledgments References Chapter 24 LPP Source Development and Operation in the Engineering Test Stand John E. M. Goldsmith, Glenn D. Kubiak, and William P. Ballard 24.1 Introduction 24.2 Early Source Development at Sandia 24.3 ETS Source Development 24.4 Integration of the High-Power Source into the ETS 24.5 ETS Operation with the High-Power Source 24.6 Conclusion Acknowledgments References
Contents
607 607 608 610 611 615 615 616 619 620 624 629 630 636 640 641 641 649 649 651 653 657 661 663 665 665
Chapter 25 Xenon Target and High-Power Laser Module Development for LPP Sources 669 Richard Moyer, Harry Shields, Steven Fornaca, Randall St. Pierre, Armando Martos, James Zamel, Fernando Martos, Samuel Ponti, R. D. McGregor, Mark Michaelian, Jeffrey Hartlove, Stuart McNaught, Lawrence Iwaki, Rocco Orsini, Michael Petach, Mark Thomas, Armando Villarreal, and Vivek Bakshi 25.1 Introduction 25.2 Laser Module 25.3 Xenon Target Development
669 669 674
Contents
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25.4 System Development and Performance 25.5 Conclusions Acknowledgments References Chapter 26 Laser Plasma EUV Sources based on Droplet Target Technology Martin Richardson, Chiew-Seng Koay, Kazutoshi Takenoshita, Christian Keyser, Simi George, Moza Al-Rabban, and Vivek Bakshi 26.1 Introduction 26.2 Laser Interaction with Mass-Limited Spherical Targets 26.3 Plasma Dynamics of Droplet Laser Plasmas 26.4 EUV Emission from Laser Plasma Droplet Sources 26.5 Ion Emission from Droplet Laser Plasmas 26.6 Particle Emission from Laser Plasmas 26.7 Inhibition of Ion and Particle Emission 26.8 High-Power and Long-Life Target Scenarios 26.9 Summary Acknowledgments References Section V: EUV Source Metrology
682 685 685 685 687
687 691 695 701 704 707 710 713 714 714 715 719
Chapter 27 Flying Circus EUV Source Metrology and Source Development Assessment 721 Fred Bijkerk, Santi Alonso van der Westen, Caspar Bruineman, Robert Huiting, René de Bruijn, and Remko Stuik 27.1 Historical Overview of Metrology Development and Standardization 27.2 Metrology Concept 27.3 EUV Source Metrology Calibration Procedures 27.4 FC Source Progress Assessment 27.5 Diagnostic Extensions and New Developments 27.6 Summary and Future Directions Acknowledgments References Chapter 28 Plasma Diagnostic Techniques Eric C. Benck 28.1 28.2 28.3 28.4 28.5 28.6
Introduction Surface Accumulators Plasma Imaging Electron Diagnostics Ion Diagnostics Neutral-Atom Detectors
721 722 723 725 727 729 730 731 735 735 736 738 742 745 752
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28.7 Summary Acknowledgments References
754 754 754
Chapter 29 Metrology for EUVL Sources and Tools 759 Steve Grantham, Charles Tarrio, Robert Vest, and Thomas Lucatorto 29.1 Introduction 29.2 NIST EUV Sources for Metrology 29.3 Inband EUV Power Instrumentation 29.4 Reflectometry 29.5 Detector Characterization 29.6 Calibration of EUV Radiometry Tools 29.7 Conclusion References
760 760 764 765 769 777 780 780
Chapter 30 Calibration of Detectors and Tools for EUV-Source Metrology 785 Frank Scholze and Gerhard Ulm 30.1 Introduction 30.2 Synchrotron Radiation Beamlines for EUV Metrology 30.3 Instrumentation for Detector Calibration and Optics Characterization 30.4 Semiconductor Photodiodes as Reference Detector Standards 30.5 Spectrally Filtered Tools and Spectrographs 30.6 Conclusions and Future Needs Acknowledgments References
785 786 792 797 807 813 815 815
Section VI: Other Types of EUV Sources
821
Chapter 31 Electron-based EUV Sources for At-Wavelength Metrology André Egbert and Boris N. Chichkov
823
31.1 The EUV Tube—an Old Solution for New Applications 31.2 Characteristics of the EUV Tube 31.3 Applications of the EUV Tube 31.4 Summary and Outlook Acknowledgments References
823 825 833 839 839 839
Chapter 32 Synchrotron Radiation Sources for EUVL Applications Obert R. Wood, II and Alastair A. MacDowell
841
32.1 Electron Storage Rings and Synchrotron Radiation 32.2 Characteristics of Synchrotron Radiation
841 845
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32.3 Survey of Current Synchrotron Radiation Facilities 32.4 Selected Applications of Synchrotron Radiation in EUVL 32.5 Conclusions and Suggestions for Future Work References
848 849 864 865
Section VII: EUV Source Components
871
Chapter 33 Grazing-Incidence EUV Collectors Piotr Marczuk and Wilhelm Egle
873
33.1 Introduction 33.2 EUV Collectors: General Considerations 33.3 Grazing-Incidence EUV Collectors 33.4 Summary, Trends, and Challenges Acknowledgments References
873 875 876 890 890 891
Chapter 34 Collection Efficiency of EUV Sources Günther Derra and Wolfgang Singer 34.1 Introduction 34.2 Etendue of Illumination Systems 34.3 Determination of EUV Source Power 34.4 Example Measurements at the HCT Pinch 34.5 Conclusions Acknowledgments References Chapter 35 Electrode and Condenser Materials for Plasma Pinch Sources A. Hassanein, J. P. Allain, T. Burtseva, Z. Insepov, J. N. Brooks, I. Konkashbaev, V. Morozov, V. Sizyuk, V. Tolkach, T. Sizyuk, B. Rice, V. Safronov, and V. Bakshi 35.1 Introduction 35.2 Electrode Thermal Response 35.3 Materials Selection for Plasma Pinch Sources 35.4 Testing of Materials in Plasma-Gun Facilities 35.5 Modeling and Testing Condenser-Optic Response 35.6 Conclusions References Chapter 36 Origin of Debris in EUV Sources and Its Mitigation David N. Ruzic 36.1 36.2 36.3 36.4
Introduction Source Terms Standard Mitigation Techniques Mitigation through Plasma-based Secondary Ionization
893 893 894 898 904 910 912 912 915
916 917 925 932 946 953 953 957 958 958 969 976
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36.5 Mitigation through Manipulating the Optical Elements Acknowledgments References Chapter 37 Erosion of Condenser Optics Exposed to EUV Sources Leonard E. Klebanoff, Richard J. Anderson, Dean A. Buchenauer, Neal R. Fornaciari, and Hiroshi Komori 37.1 Introduction 37.2 Early Work on Condenser Erosion 37.3 Condenser Erosion Observations in the ETS 37.4 Condenser Erosion Study Systems After the ETS 37.5 Erosion Studies of EUVA 37.6 Work in Other Laboratories Acknowledgments References
Contents
985 991 991 995
995 998 1003 1007 1016 1028 1028 1029
Chapter 38 Potential Energy Sputtering of EUVL Materials Joshua M. Pomeroy, Laura P. Ratliff, John D. Gillaspy, and Saša Bajt
1033
38.1 Introduction 38.2 Interactions of HCIs with Solids 38.3 Experimental Studies of PE Damage to EUVL Devices 38.4 Implications and Outlook 38.5 Summary Acknowledgments References
1033 1034 1037 1041 1041 1041 1042
Index
1045
Preface Until recently, EUV source power was the number one challenge to implementing EUV lithography (EUVL) in the high-volume manufacturing of computer chips. But due to the dedicated efforts of a few dozen research groups around the world, EUV source technology continues to advance. Today, with tremendous improvements in source power and other characteristics, source power is no longer the leading challenge. EUV sources have evolved from a laboratory concept to reality, with alpha-level EUV sources being delivered for integration in alpha-level EUV scanners. This reference book contains 38 chapters contributed by leading researchers and suppliers in the field of EUV sources for EUVL. The chapter topics are intended to cover the needs of practitioners of the technology as well as readers who want an introduction to EUV sources. The book begins with in-depth coverage of EUV source requirements and the status of the technology, followed by a review of fundamental atomic data and descriptions of theoretical models of dischargeproduced plasma (DPP) and laser-produced plasma (LPP) based EUV sources, prominent DPP and LPP designs, and alternative technologies for producing EUV radiation. Also covered are topics in EUV source metrology, EUV source components (collectors, electrodes), debris mitigation, and mechanisms of component erosion in EUV sources. As EUV source technology has progressed, researchers and commercial suppliers around the world have published more than 100 papers per year, and the amount of technical data on EUV source technology continues to increase. My effort as volume editor has been to produce an authoritative reference book on EUV source technology, which has not existed until now. In the future one may need to consult the proceedings of SEMATECH’s EUV Source Workshops and SPIE’s Microlithography conference for the most recent performance improvements in EUV sources, but this text will still deliver the in-depth technical background information on particular technical approaches and on EUV source technology in general. The primary strength of this book is that the contributions came from leading experts. The choice of having many authors per section has produced a comprehensive and true reference book, covering a range of technical options and opinions. I have done my best to make each chapter a complete reference in itself, though some sections—usually the introductory sections of chapters—inevitably overlap. For example, although each chapter mentions the requirements for a source, the xix
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Preface
reader is encouraged to consult Chapter 2 to understand the details of EUV source requirements. Likewise, many authors refer to certain issues such as debris generation in their chapters; however, the reader is directed to Chapter 37 for a comprehensive reading on the fundamentals of debris generation and mitigation. This project has been successful due to the dedication and hard work of many technologists worldwide. Therefore, I would like to acknowledge and thank the authors who have worked very hard to produce a reference chapter on their technical work. Their quality manuscripts made my job as an editor much easier. This book is essentially the fruit of their labor. I would like to thank my colleagues at SEMATECH’s member companies, as well as the authors in this volume who took the time to review the chapters by their colleagues. I would especially like to thank some of the referees who reviewed multiple chapters: Vadim Banine, Vladimir Borisov, Peter Choi, Akira Endo, Igor Fomenkov, Samir Ellwi, Björn Hansson, Ahmed Hassanein, Lennie Klebanoff, Konstantin Koshelev, Thomas Krücken, Hans J. Kunze, Rainer Lebert, Malcolm McGeoch, Katsunobu Nishihara, Gerry O’Sullivan, Joseph Pankert, Martin Richardson, David Ruzic, Uwe Stamm, Yusuke Teramoto, and Sergey Zakharov. I would also like to acknowledge the contributions of my family, whose influence, encouragement, and support have allowed me to undertake such a project. First of all, my father, Mr. Om Prakash Bakshi, MA, set a very high standard for written communication and the pursuit of excellence, which still today I can only strive to meet. My mother, Mrs. Pushpa Bakshi, MA, retired lecturer of the Punjabi language, always set the example of hard work and taught me a pragmatic approach toward solving everyday problems, which still guides me. My wife, Laura Coyle, encouraged me to undertake this intellectual pursuit and has always been an example of innovation and uncompromising attention to quality and detail for achieving perfection, as evident in her own achievements. Laura’s and my daughter Emily’s encouragement have allowed me to continue and complete this project. For these reasons, I have dedicated this book to my parents and my wife and daughter. I would like to thank SPIE acquisitions editor Timothy Lamkins, with whom I worked to generate the concept of this book. I would also like to thank SPIE editor Margaret Thayer, who made one of the largest book projects ever undertaken by SPIE Press a very smooth process. I very much appreciate her support and hard work for making this book project a reality. Finally, I would like to thank my former manager, Kevin Kemp, for his guidance and support in this project, and my employer, SEMATECH, which exemplifies industry cooperation in the semiconductor community. SEMATECH has created a global platform to facilitate consensus on the direction of technology and to promote cooperative work in the pre-competitive arena of computer chip manufacturing. Hopefully, this book will set an example of how a large number of experts and competitors can cooperate to produce a reference work to benefit an entire industry. Vivek Bakshi December 2005
Introduction In semiconductor manufacturing, progress is measured in terms of the industry’s continued ability to adhere to Moore’s Law, which states that the number of transistors on a chip doubles about every two years. The International Technology Roadmap for Semiconductors (ITRS) dictates expected performance specifications for chip manufacturing technology to ensure continued adherence to this law. Accomplishing these specifications in turn requires the development and perfection of new technologies at a pace that is unmatched by any other industry. No single company can hope to do this alone: The increasing complexity of the technical challenges and the rising cost of development call for an unprecedented level of resource and risk sharing among semiconductor manufacturers, tool and materials suppliers, and research institutions and consortia. Among the technical challenges facing the semiconductor industry, lithography presents some of the most formidable problems, particularly the search for a nextgeneration lithography solution that can provide for high-volume manufacturing of computer chips at the 32 nm node and beyond. Extreme ultraviolet lithography (EUVL) is the leading candidate to succeed optical lithography at the currently used wavelength of 193 nm. However, the technical challenges of source power, source component and optics lifetime, resist performance, and mask defectivity still must be addressed to ensure the cost-effective and timely implementation of EUVL. Furthermore, the industry infrastructure in these key areas needs to be developed rapidly to support planned manufacturing at the 32 nm generation. Source power and associated source component lifetime are among the most critical of all the EUVL challenges. The amount of available source power translates directly to the wafer throughput that can be achieved by an EUV exposure tool. Source component lifetime affects the cost of maintaining the tool, including the amount of time that a tool must be taken out of productive service for maintenance. Both these factors in turn drive the per-wafer processing cost for the technology. The past four to six years have seen a concerted effort on the part of suppliers and researchers to achieve the power levels and component lifetimes required to produce commercial EUV sources for lithographic applications. This volume celebrates the successes along this path and provides a reference for practitioners in the field and other interested readers. SEMATECH is a consortium of the world’s leading semiconductor manufacturers, and is a powerful catalyst for accelerating the commercialization of technology xxi
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innovations into manufacturing solutions for the semiconductor industry. Its lithography division conducts targeted research projects to accelerate technology and infrastructure development to meet the lithography requirements of the ITRS. It also organizes numerous technical workshops and symposia involving technologists and decision-makers from around the world to foster global, pre-competitive cooperation and to drive consensus solutions for future semiconductor manufacturing technology. Continued progress in the development of EUVL is a prime example of SEMATECH’s efforts in this regard, and this book is a direct result of such collaboration. Kevin Kemp Director, Lithography Division SEMATECH
List of Contributors J. P. Allain Argonne National Laboratory, USA Moza Al-Rabban Qatar University, Qatar University of Central Florida, USA Richard J. Anderson Sandia National Laboratories, USA Željko Andrei´c University of Zagreb, Croatia Rolf Apetz Philips Extreme UV GmbH, Germany Thierry Auguste EXULITE Project DSM/DRECAM/SPAM, CEA, France Saša Bajt Lawrence Livermore National Laboratory (LLNL), USA Vivek Bakshi SEMATECH, USA William P. Ballard Sandia National Laboratories, USA Vadim Banine ASML, The Netherlands Benoit Barthod EXULITE Project DSM/DRECAM/SPAM, CEA, France
Eric C. Benck National Institute of Standards and Technology, USA Klaus Bergmann Fraunhofer Institut für Lasertechnik, Germany Fred Bijkerk FOM-Institute for Plasma Physics Rijnhuizen, The Netherlands Thomas Blenski DSM/DRECAM/SPAM, CEA-Saclay, France Vladimir M. Borisov Troitsk Institute of Innovation and Fusion Research (TRINITI), Russia Norbert R. Böwering Cymer, Inc., USA J. N. Brooks Argonne National Laboratory, USA Michael Brownell Powerlase Ltd., UK Caspar Bruineman Scientec Engineering, The Netherlands Dean A. Buchenauer Sandia National Laboratories, USA T. Burtseva Argonne National Laboratory, USA xxiii
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List of Contributors
Tibério Ceccotti EXULITE Project DSM/DRECAM/SPAM, CEA, France
Wilhelm Egle Carl Zeiss Laser Optics GmbH, Germany
Guy Cheymol EXULITE Project DSM/DRECAM/SPAM, CEA, France
Samir Ellwi Powerlase Ltd., UK
Boris N. Chichkov Laser Zentrum Hannover e.V., Germany
Alexander V. Eltsov Troitsk Institute of Innovation and Fusion Research (TRINITI), Russia
Peter Choi EPPRA sas, France
Akira Endo EUVL System Development Association (EUVA), Japan
S. S. Churilov Institute for Spectroscopy Russian Academy of Sciences, Russia
Igor V. Fomenkov Cymer, Inc., USA
Andrew J. Comley Powerlase Ltd., UK Philippe Cormont EXULITE Project DSM/DRECAM/SPAM, CEA, France Anthony Cummings University College Dublin, Ireland René de Bruijn XTREME technologies, Germany Andrey I. Demin Troitsk Institute of Innovation and Fusion Research (TRINITI), Russia Günther Derra Philips GmbH Research Laboratories and Philips Extreme UV GmbH, Germany Padraig Dunne University College Dublin, Ireland André Egbert phoenix|euv Systems + Services GmbH, Germany
Steven Fornaca Northrop Grumman Corporation, USA Neal R. Fornaciari Sandia National Laboratories, USA Hans Franken ASML, The Netherlands Kai Gäbel XTREME technologies, Germany R. Gayazov Institute for Spectroscopy Russian Academy of Sciences, Russia Simi George University of Central Florida, USA John D. Gillaspy National Institute of Standards and Technology (NIST), USA Franck Gilleron CEA/DIF, France John E. M. Goldsmith Sandia National Laboratories, USA
List of Contributors
V. Gomozov Institute for Spectroscopy Russian Academy of Sciences, Russia Steve Grantham National Institute of Standards and Technology (NIST), USA Björn A. M. Hansson Royal Institute of Technology, Sweden Jeffrey Hartlove Northrop Grumman Corporation, USA A. Hassanein Argonne National Laboratory, USA Patrick Hayden University College Dublin, Ireland Jean-François Hergott EXULITE Project DSM/DRECAM/SPAM, CEA, France Hans M. Hertz Royal Institute of Technology, Sweden Jerzy R. Hoffman Cymer, Inc., USA Robert Huiting FOM-Institute for Plasma Physics Rijnhuizen, The Netherlands
xxv
Jeroen Jonkers Philips Extreme UV GmbH, Germany Christian Keyser Naval Research Laboratories, USA Oleg V. Khodykin Cymer, Inc., USA Oleg B. Khristoforov Troitsk Institute of Innovation and Fusion Research (TRINITI), Russia Yuriy B. Kiryukhin Troitsk Institute of Innovation and Fusion Research (TRINITI), Russia Leonard E. Klebanoff Sandia National Laboratories, USA Jürgen Klein Fraunhofer Institut für Lasertechnik, Germany Jürgen Kleinschmidt XTREME technologies, Germany Chiew-Seng Koay University of Central Florida, USA V. G. Koloshnikov Institute for Spectroscopy Russian Academy of Sciences, Russia
Z. Insepov Argonne National Laboratory, USA
Hiroshi Komori EUVL System Development Association (EUVA), Japan
Alexander S. Ivanov Troitsk Institute of Innovation and Fusion Research (TRINITI), Russia
I. Konkashbaev Argonne National Laboratory, USA
V. V. Ivanov Institute for Spectroscopy Russian Academy of Sciences, Russia Lawrence Iwaki Northrop Grumman Corporation, USA
E. D. Korop Institute for Spectroscopy Russian Academy of Sciences, Russia K. N. Koshelev Institute for Spectroscopy Russian Academy of Sciences, Russia
xxvi
V. Krivtsun Institute for Spectroscopy Russian Academy of Sciences, Russia Thomas Krücken Philips Research Laboratories, Germany Glenn D. Kubiak Sandia National Laboratories, USA H.-J. Kunze Ruhr University, Germany Rainer Lebert AIXUV GmbH, Germany Michael Loeken Philips Extreme UV GmbH, Germany Thomas Lucatorto National Institute of Standards and Technology (NIST), USA Alastair A. MacDowell Lawrence Berkeley National Laboratory (LBNL), USA Piotr Marczuk Carl Zeiss Laser Optics GmbH, Germany Armando Martos Northrop Grumman Corporation, USA Fernando Martos Northrop Grumman Corporation, USA Malcolm W. McGeoch PLEX LLC, USA
List of Contributors
Stuart McNaught Northrop Grumman Corporation, USA Stephan T. Melnychuk Cymer, Inc., USA Valentin A. Mishchenko Troitsk Institute of Innovation and Fusion Research (TRINITI), Russia Mark Michaelian Northrop Grumman Corporation, USA V. Morozov Argonne National Laboratory, USA Richard Moyer Northrop Grumman Corporation, USA Nicola Murphy University College Dublin, Ireland Katsunobu Nishihara Osaka University, Japan Takeshi Nishikawa Okayama University, Japan Willi Neff Fraunhofer Institut für Lasertechnik, Germany Richard M. Ness Cymer, Inc., USA Vladimir G. Novikov Keldysh Institute of Applied Mathematics Russian Academy of Sciences, Russia Ian R. Oliver Cymer, Inc., USA
R. D. McGregor Northrop Grumman Corporation, USA
Rocco Orsini Northrop Grumman Corporation, USA
Luke McKinney University College Dublin, Ireland
Gerry O’Sullivan University College Dublin, Ireland
List of Contributors
Kazuya Ota Nikon Corporation, Japan Joseph Pankert Philips Extreme UV GmbH, Germany William N. Partlo Cymer, Inc., USA Michael Petach Northrop Grumman Corporation, USA Michel Poirier DSM/DRECAM/SPAM, CEA-Saclay, France
xxvii
David N. Ruzic University of Illinois at Urbana-Champaign, USA A. N. Ryabtsev Institute for Spectroscopy Russian Academy of Sciences, Russia V. Safronov Troitsk Institute for Innovation and Fusion Research (TRINITI), Russia Akira Sasaki Advanced Photon Research Center, Japan
Samuel Ponti Northrop Grumman Corporation, USA
Hiroto Sato EUVL System Development Association (EUVA), Japan
Joshua M. Pomeroy National Institute of Standards and Technology (NIST), USA
Martin Schmidt EXULITE Project DSM/DRECAM/SPAM, CEA, France
Sven Probst Fraunhofer Institut für Lasertechnik, Germany
Frank Scholze PTB, X-ray Radiometry Department, Germany
Alexander V. Prokofiev Troitsk Institute of Innovation and Fusion Research (TRINITI), Russia
Guido Schriever XTREME technologies, Germany
Laura P. Ratliff National Institute of Standards and Technology (NIST), USA
Howard Scott Lawrence Livermore National Laboratory (LLNL), USA
Curtis L. Rettig Cymer, Inc., USA
Stefan Seiwert Fraunhofer Institut für Lasertechnik, Germany
B. Rice Intel Corporation, USA
Harry Shields Northrop Grumman Corporation, USA
Martin Richardson University of Central Florida, USA
Yu. V. Sidelnikov Institute for Spectroscopy Russian Academy of Sciences, Russia
Oliver Rosier Fraunhofer Institut für Lasertechnik, Germany
Guido Siemons Philips Extreme UV GmbH, Germany
xxviii
Wolfgang Singer Carl Zeiss SMT AG, Germany T. Sizyuk Argonne National Laboratory, USA V. Sizyuk Argonne National Laboratory, USA Jacky Skrzypczak EXULITE Project DSM/DRECAM/SPAM, CEA, France Christopher Smith Fraunhofer Institut für Lasertechnik, Germany Uwe Stamm XTREME technologies, Germany Randall St. Pierre Northrop Grumman Corporation, USA Remko Stuik Leiden Observatory University of Leiden, The Netherlands Olivier Sublemontier EXULITE Project DSM/DRECAM/SPAM, CEA, France Atsushi Sunahara Institute for Laser Technology, Japan Kazutoshi Takenoshita University of Central Florida, USA Charles Tarrio National Institute of Standards and Technology (NIST), USA Yusuke Teramoto EUVL System Development Association (EUVA), Japan Mark Thomas Northrop Grumman Corporation, USA
List of Contributors
Pierre-Yves Thro EXULITE Project DSM/DRECAM/SPAM, CEA, France V. Tolkach Argonne National Laboratory, USA I. Yu. Tolstikhina P. N. Lebedev Physical Institute Russian Academy of Sciences, Russia Gerhard Ulm PTB, X-ray Radiometry Department, Germany Santi Alonso van der Westen FOM-Institute for Plasma Physics Rijnhuizen, The Netherlands Dominik Vaudrevange Philips Extreme UV GmbH, Germany Robert Vest National Institute of Standards and Technology (NIST), USA Armando Villarreal Northrop Grumman Corporation, USA Alexander Yu. Vinokhodov Troitsk Institute of Innovation and Fusion Research (TRINITI), Russia Vladimir A. Vodchits Troitsk Institute of Innovation and Fusion Research (TRINITI), Russia Yutaka Watanabe Canon Inc., Japan Rolf Wester Fraunhofer Institut für Lasertechnik, Germany John White University College Dublin, Ireland Obert R. Wood, II SEMATECH, USA
List of Contributors
O. Yakushev Institute for Spectroscopy Russian Academy of Sciences, Russia
xxix
James Zamel Northrop Grumman Corporation, USA
Masaki Yoshioka Ushio Inc., Japan
Peter Zink Philips Research Laboratories, Germany
Sergey V. Zakharov EPPRA sas, France RRC Kurchatov Institute, Russia
G. G. Zukakishvili Institute for Spectroscopy Russian Academy of Sciences, Russia
List of Abbreviations AA ACR ADM AEM AES AFM AIM ALS ANL AO arb. ASD a.u. BCA BW CBM CBS CCD CE CES CF CFC CI CM CO CoO COR CR CRE CRM CTE cw CXRO DCA
average atom absolute cryogenic radiometer angular distribution monitor Auger electron microscopy Auger electron spectroscopy atomic force microscopy aerial-image microscope Advanced Light Source (U.S.) Argonne National Laboratory (U.S.) acousto-optical arbitrary axially symmetrical discharge arbitrary units binary collision approximation bandwidth carbon-based materials collision-based spectroscopy charge-coupled device conversion efficiency charged-exchange spectroscopy ConFlat carbon-fiber composite configuration interaction collisional mixing condenser optic cost of ownership condenser-optic region collisional radiative collisional radiative equilibrium collisional radiative mode coefficient of thermal expansion continuous wave Center for X-ray Optics (at LBNL, U.S.) direct configuration accounting xxxi
xxxii
DCU DF DL DLC DMD DPF DPP DPSS DRT DTA DUV DWA EBIT EDX EM EO EOS ES ESA ESIEA ESR ETS EUV EUVA EUVL EUV LLC FAC FC FDWG FFS FMEA FOM FT FWHM GA GDPP GEA GIM HCI HCT HEDP HEW HF
List of Abbreviations
dual-crystal unit Dirac-Fock diffraction limit diamondlike carbon defect-mediated desorption dense plasma focus discharge-produced plasma diode-pumped solid state discrete-ordinate method detailed term accounting deep ultraviolet distorted-wave approximation electron-beam ion trap energy dispersive x-ray spectroscopy electromagnetic electro optical equation of state electrostatic analyzer spherical-sector electrostatic energy analyzer electrostatic ion energy analyzer electrical substitution radiometer Engineering Test Stand extreme ultraviolet Extreme Ultraviolet Lithography System Development Association (Japan) extreme ultraviolet lithography EUV Limited Liability Corporation Flexible Atomic Code Flying Circus Fundamental Data Working Group (of SEMATECH) flat-field spectrograph failure-mode and effect analysis Fundamenteel Onderzoek der Materie (The Netherlands) foil trap full width at half maximum Gibbsian adsorption gas-discharge produced plasma gridded energy analyzer grazing-incidence mirror highly charged ions hollow-cathode triggered high-energy-density physics half energy width Hartree-Fock
List of Abbreviations
HFR HFS HLI HULLAC HV HVE HVM IBA IC ICE IDEA IDEAL IEA IEUVI IF IGBT IMPACT IP IR IRD ISMT ITRS KIAM LBNL LEISS LER LLNL LPL LPP LTE MCDF MCHF MCP MCRT MCS MET METI MHD MHRDR ML MLM MO
xxxiii
Hartree-Fock approximation with relativistic extensions Hartree-Fock-Slater Helmholtz-Lagrange invariant Hebrew University Lawrence Livermore Atomic Code high voltage high-voltage electrode high-volume manufacturing inverse bremsstrahlung absorption integrated circuit intrinsic conversion efficiency interferometric data evaluation algorithms Illinois Debris-Mitigation for EUV Applications Laboratory (U.S.) ion energy analyzer International EUV Initiative intermediate focus insulated gate bipolar transistor Interaction of Materials with charged Particles And Components Testing ion probe infrared International Radiation Detectors International SEMATECH International Technology Roadmap for Semiconductors Keldysh Institute of Applied Mathematics (Russia) Lawrence Berkeley National Laboratory (U.S.) low-energy ion scattering spectroscopy line edge roughness Lawrence Livermore National Laboratory (U.S.) Laser Plasma Laboratory (U.S.) laser-produced plasma local thermodynamic equilibrium multiconfiguration Dirac-Fock multiconfiguration Hartree-Fock microchannel plate Monte Carlo radiation transport multicomponent system microexposure tool Ministry of Economy, Trade, and Industry (Japan) magnetohydrodynamics magnetohydroradiative-dynamic research multilayer multilayer mirror master oscillator
xxxiv
MOPA MPC MSEM Mo/Si MTBF MTTR NA NEDO NGC NGL NIST NLTE NSLS OOB ORNL PBN PE PMMA PO POM POPA PREUVE PS PSPDI PTB PV PVD PZT QCM QCM-DCU RAL RC RC RDE RED RES rf RGA RIS RMDU RMHD RTE SBS
List of Abbreviations
master oscillator–power amplifier magnetic pulse compression modified semiempirical method molybdenum on silicon mean time between failure mean time to repair numerical aperture New Energy and Industrial Technology Development Organization (Japan) Northrop Grumman Corporation (U.S.) next-generation lithography National Institute of Standards and Technology (U.S.) non-local thermodynamic equilibrium National Synchrotron Light Source (U.S.) out-of-band Oak Ridge National Laboratory (U.S.) pyrolytic boron nitride potential energy poly(methyl methacrylate) projection optics polyacetal power-oscillator–power-amplifier PRoject Extreme UltraviolEt (France) preferential sputtering phase-shifting point-diffraction interferometer Physikalisch-Technische Bundesanstalt (Germany) peak to valley physical vapor deposition lead zirconium titanate quartz crystal microbalance quartz crystal microbalance–dual-crystal unit Rutherford Appleton Laboratory (U.K.) radiative collapse resistive capacitance (time constant) rotating-disk electrode radiation-enhanced diffusion radiation-enhanced sublimation radio frequency residual gas analyzer radiation-induced segregation rotating multidischarge unit radiative magnetohydrodynamics radiation transport equation stimulated Brillouin scattering
List of Abbreviations
SCDF SCO SCOPE SEM SHG SHM SIMS slm SOSA SPF SRC SRIM STA STE STM SURF II TBD TDLDA TE TEM TF TGS TMP TOF TPS TRINITI TRIM TVD TWG UHV UTA VNL VUV WDS WS XPS
single-configuration Dirac-Fock superconfiguration code Surface Cleaning of Optics by Plasma Exposure (U.S.) scanning electron microscopy second-harmonic generator screened hydrogenic model secondary-ion mass spectroscopy standard liters per minute spin-orbit split array spectral purity filter Semiconductor Research Corporation (U.S.) Stopping and Range of Ions in Matter supertransition array self-trapped exciton scanning tunneling microscope Synchrotron Ultraviolet Radiation Facility (at NIST) to be determined time-dependent local density approximation thermal equilibrium transmission electron microscopy Thomas-Fermi transmission grating spectrograph turbomolecular pump time-of-flight Thomson parabola spectrometer Troitsk Institute of Innovation and Fusion Research (Russia) Transport of Ions in Matter total variation diminishing Technical Working Group ultrahigh vacuum unresolved transition array Virtual National Laboratory (U.S.) vacuum ultraviolet wafer dose sensor working standard x-ray photoelectron spectroscopy
xxxv
Section I
Introduction and Technology Review This introductory section reviews the technology status and requirements of highpower EUV sources for applications of EUV lithography (EUVL) in the highvolume computer chip manufacturing industry. Chapter 1 presents the status and challenges of high-power EUV source technologies. This chapter briefly describes the two most prominent technologies used to generate high-power EUV sources: discharge-produced plasma (DPP) and laserproduced plasma (LPP). After introducing the concept of conversion efficiency (CE). Chapter 1 then discusses the potential of xenon, tin. and lithium as fuel sources for high-power EUV sources. Not all of the power generated by an EUV source can be collected at the intermediate focus (IF), where EUV source power requirements are specified and various power loss factors are determined. But as EUV source technology continues to evolve, the fundamentals presented in this chapter will still allow readers to estimate the performance and power-scaling potential of various EUV source technologies. Chapter 2. written jointly by representatives of three major EUVL scanner manufacturers. gives a detailed description of high-power EUV source requirements. In the high volume-manufacturing (HVM) environment, a wafer throughput of 100 wafers per hour or more is expected. This throughput requirement, combined with the reflectivity of the multilayer (ML) optics and mask, design constraints, and sensitivities of the photoresist, resulted in the joint requirements for high-power EUV sources for a HVM environment.
Chapter 1
EUV Source Technology: Challenges and Status Vivek Bakshi Contents 1.1 Introduction 1.2 Conversion Efficiency of EUV Sources 1.2.1 DPP versus LPP 1.2.2 Xe, Sn, and Li conversion efficiency 1.2.3 Utility requirements 1.3 EUV Source Power 1.3.1 Measurements 1.3.2 Factors influencing effective EUV light collection 1.3.2.1 Geometrical collector efficiency 1.3.2.2 Collector reflectivity 1.3.2.3 Gas transmission 1.3.2.4 Spectral purity filter transmission 1.3.2.5 Etendue mismatch 1.3.2.6 Other factors affecting source power requirements 1.3.2.6.1 Resist sensitivity 1.3.2.6.2 Mirror reflectivity 1.3.2.6.3 Other factors 1.3.3 Power for DPP sources 1.3.3.1 Xe DPP 1.3.3.2 Sn DPP 1.3.3.3 Li DPP 1.3.4 Power for LPP sources 1.3.4.1 Laser power 1.3.4.2 Xe LPP 1.3.4.3 Sn LPP 1.3.4.4 Li LPP 1.4 Source Components and Their Lifetimes 1.5 Summary and Future Outlook References 3
4 4 4 6 7 9 9 9 9 11 11 11 13 13 13 14 14 14 15 15 16 16 16 18 18 19 19 20 21
4
Chapter 1
1.1 Introduction Extreme ultraviolet lithography (EUVL) is the leading technology being considered for printing circuits at the 32-nm node1 and below in a high-volume manufacturing (HVM) environment fab. In EUVL, a 13.5-nm-radiation wavelength generated by an EUV source is used to print circuits. Because light radiation is strongly absorbed at this wavelength, the entire EUVL scanner system must be in a vacuum environment, and all optics must be reflective, not refractive. Based on the HVM requirements of 100-wafer/h throughput and other system requirements for optics, resist sensitivity, and overhead (Table 1.1), a power requirement of 115 W has been specified for HVM EUVL scanners. Besides power, EUV sources must meet additional specifications. The production-level requirements in Table 1.1 have been jointly agreed upon by major scanner manufacturers.2,3 Discharge-produced plasma (DPP) and laser-produced plasma (LPP) are the leading technologies for generating high-power EUV radiation at 13.5 nm. In both technologies, hot plasma of ≈20–50 eV of the chosen fuel material is generated, which produces EUV radiation. In DPP, magnetic pinching of low-temperature plasma generates the high-temperature plasma. In LPP, the target material is heated by a laser pulse to generate high-temperature plasma. Xenon, tin, and lithium are the fuel materials of choice for EUV sources. The cost-effective implementation of EUVL in HVM presents many technical challenges, of which the EUV source power has remained the greatest one until recently. In the fall of 2004, significant progress in EUV source power was reported at the EUVL Symposium in Miyazaki, Japan, making source power a lesser concern. The current challenges for implementing EUVL in HVM are listed in Table 1.2. Today worldwide, more than eight suppliers and consortia are working to develop high-power EUV sources for EUVL. In addition, some suppliers are working to develop low-power EUV sources that are finding applications in metrology to support EUVL. This chapter presents the status of high-power EUV source technology and summarizes the technical challenges that must be overcome to meet the specifications for high-power EUV sources in HVM. 1.2 Conversion Efficiency of EUV Sources 1.2.1 DPP versus LPP The conversion efficiency (CE) is the ratio of energy radiated by the EUV source in a 2% bandwidth (BW) around 13.5 nm to the input energy to the EUV source. The CE is used to estimate the utility requirements, choose the fuel, and understand the limits of power scaling. The fundamental CE for a fuel represents the upper limit of CE for that particular fuel. For DPP, the input energy is the electrical energy consumed by the entire system (energy dissipated in the plasma plus energy lost in the electrical system). However,
50 6.5
1 >1
25 2 2 10 0.35 <1
5 N/A
2.3 4.5 5
Q1 2005 13.5
Xe LPP
TBD N/A
3
Q1 2005 13.5
Sn LPP
b Challenges remain. c Potential showstopper; significant technical challenges remain. TBD = to be determined.
a No problems.
Q1 2005 13.5
Q1 2005 13.5
Status as of Wavelength (nm) Throughput (wafers/h) EUV power at intermediate focus (W) Repetition frequency (kHz) Integrated energy stability (%) Source cleanliness Collector lifetime (109 pulses) Electrode lifetime (109 pulses) Projection optics lifetime (h) Etendue of source output (mm2 sr) Max. solid angle to illuminator (sr) Spectral purity, 130–400 nm Spectral purity, >400 nm Spectral purity, 20–130 nm
Sn DPP
Xe DPP
EUV source specifications
Best reported values 2007 13.5 60 30a 5a 1a TBD 10 (3 months)b 10 (3 months)a TBDa TBDa TBD TBD TBD
TBDa TBDa TBD TBD TBD
Beta
2005 13.5 20 10a 2a 5a TBD 1 (1 month)a 1 (1 month)a
Alpha
Requirements
Table 1.1 EUV source requirements and technology status.
2009 13.5 100 115b 7–10a 0.3b >30,000 h 80 (12 months)c 80 (12 months)b 30,000 <3.3b 0.03–0.2b TBDc TBDc TBD
Production
EUV Source Technology: Challenges and Status 5
6
Chapter 1 Table 1.2 Challenges for Implementation of EUVL in HVM by 2009a . Ranked issues 1 2 3
Availability of defect-free masks Lifetime of source components and collectors Resist resolution sensitivity and line edge roughness (LER)
Unranked issues Reticle protection during storage handling and use Source power Projection and illuminator optics quality and lifetime a List generated by EUVL Symposium Organization Committee, November 2004, Miyazaki, Japan.
sometimes the CE values presented in the literature take into account only the energy deposited in the plasma. In DPP, some of the energy is lost in the electrical components; therefore, the reported CE will depend on system-specific details. Without those details, it is difficult to separate the CE from the fundamental CE limits for a given fuel. Reference 4 gives an example of the CE for the entire system as well as the fundamental CE. For a given fuel, it is possible to optimize the system operation to maximize its CE.5 One may note that many times the highest CE reported for a fuel and source design combination does not correspond to optimal operating conditions. In this situation, it is best to use the CE for optimal operating conditions to get a realistic utility consumption estimate and understand the limits of power scaling. For the LPP system, the laser power and EUV output in the 2% BW around 13.5 nm is used to estimate the CE. However, for LPP systems, the overall conversion for the entire system is much less than for DPP because of the low wall-plug-to-laser-light CE of a laser system, which is typically less than 10%. 1.2.2 Xe, Sn, and Li conversion efficiency For Xe plasma, only the Xe10+ ionic stage is responsible for the emission in the 13.5-nm radiation bandwidth,6 which results in a 1% or less CE. Although Xe as a fuel has been favored for being a noble gas, its low CE requires a high energy input to meet HVM EUV source power requirements. Such inputs are prohibitive due to limits on thermal management for DPP, and due to lack of high-power lasers for LPP, precluding Xe as the fuel of choice for high-power EUV sources. As suppliers learn to optimize their systems, measured CEs have continued to increase. Historical data for such an increase are not given in this section, but can be reviewed in the technology description of various source designs.7 Although modeling has predicted a wide range of fundamental CE limits for Xe (2–4%),8 experimentally only a 1% CE has been observed for Xe plasmas. Today CEs for a Xe DPP system are reported in the ranges of 0.45%,4 0.5%,10 and 1%.11 One must be cautious in accepting high CE numbers, since (for example)
EUV Source Technology: Challenges and Status
7
for a given DPP design they may require a source size larger than allowed by the etendue requirements of the system. Therefore, the maximum CE may correspond to the available power at the source and not to the acceptable power at the EUVL scanner. In the case of LPP, the source size is smaller (on the order of 100 × 100 µm); thus, etendue mismatch is not a concern (see Sec. 1.3.2.5 for details on this topic). For Xe LPP, CEs of 0.7%,12 0.8%,13 and 0.8–1%11 have been reported. It has been shown that for Xe LPP, the transient nature of the Xe+10 population may be limiting the CE, and pulse shaping and pulse trains may help increase it.14 The above values of the CE are for LPPs produced using Nd:YAG lasers. For LPP systems using pulsed CO2 lasers, CEs of 0.7%15 and 0.8%12 have been reported. For a given system, in the case of LPP, the CE weakly depends on the laser wavelength.16 For Sn, multiple ionic stages, Sn+8 to Sn+12 , contribute to emissions around 13.5 nm, resulting in a higher CE;17 much higher theoretical estimates for the CE for Sn (4–7.5%) have been reported.8 Recent work also predicts CEs of 3.5–6% for Sn-based EUV sources.18 A factor of 3–4 for Sn over Xe is usually quoted in the literature for experimental measurements of the CE.19,20 For Sn DPP EUV sources, 2% CE has been reported,10,21 with a goal of 3% CE on the supplier roadmap.11 Such goals can be achieved by reducing the etendue mismatch and optimizing the system design.22 Higher CE values have been reported for Sn LPP: 2.5% using Sn-doped droplet targets,23 and likewise 2.5% using a Sn tape with a 25% Sn concentration.13,24 Based on current experimental data, a 3% CE can be expected for mass-limited Sn targets.23 Much higher CEs have been obtained using solid Sn targets (viz., 3%25 and 5%23 ). Note, however, that solid Sn targets are probably not practical for use as fuel in an EUV source, because they generate large amounts of debris. In fact, for all Sn-based EUV sources, debris mitigation continues to be a serious challenge. Li is a third material of choice that was recently revisited by EUV source suppliers for both LPP9 and DPP systems.26 In the past, very low CEs of 0.1% for capillary discharges27 and 0.23% for dense plasma focus (DPF) systems28 were reported. However, recently much higher CE measurements of 2.5–3% have been reported for Li-based LPP EUV sources,9 and 2.5% CE is expected for Li-based DPP EUV sources.26 1.2.3 Utility requirements Utility requirements for EUV sources and for a wafer manufacturing fab in general should be considered, since these requirements allow an understanding of why some potential EUV source technologies may not be cost-effective. Although firm numbers are not available for laser utility requirements and full-scale scanners, utility consumption estimates can still point out potential issues. EUVL is expected to be implemented in a 300-mm HVM fab. Based on current data, the utility requirements in 300-mm fabs have been estimated.29,30 In a
8
Chapter 1
HVM 300-mm fab (defined as 30,000–40,000 wafer starts per month), the average power requirement for the entire fab is 50 MW. For a typical fab, 40% of the energy consumed is used by tools. In today’s fabs, 193-nm scanners are the leading-edge-technology scanners. On average in an HVM fab, 10 scanners of leading-edge technology are needed for patterning critical layers. The utilities for a 193-nm scanner are rated for 75 kW, which makes consumption by 10 scanners 750 kW, or 4% of the total tool power consumption. For this discussion, the power rating for equipment has been used for the actual power consumption by the tool. In reality, the actual power consumption is less; however, data on it are not readily available. A 40-W, 193-nm laser used in a 193-nm scanner has utilities rated for 50 kW.32 An HVM Sn DPP EUV source is expected to consume 30 kW of power; therefore, for DPP EUV sources, no increase in utilities (power consumption or cooling requirements) is expected. Today’s EUVL microsteppers are rated for 100 kW of power usage. Their Xe DPP EUV sources generate 1 W of power using ≈2 kW of power input (based on a 0.5% CE for Xe), or 2% of the energy. For an alpha-level EUVL scanner with 25 W of a Sn DPP source, utilities are rated for 150 kW. A good estimate assumes that for a production-level EUVL scanner, ≈ 150 kW of energy will be required, meaning only a modest increase in power consumption is expected in the HVM environment for one EUVL scanner, and ≈750 kW for 10 EUV scanners. The utility estimate for EUVL scanners will be different if LPP-based EUV sources are used. The power scaling for DPP sources is limited due to thermal management limits on electrode cooling. If future applications of EUVL demand higher power, LPP can provide the needed power scaling. However, the utility requirements for LPP raise concern, depending on the type of laser employed by the EUV source. For an Nd:YAG laser, the wall-plug-to-laser-light CE (wall-plug efficiency) is estimated to be 10%, which means 120 kW of power will be needed to generate 12 kW of laser light, which is the amount necessary to produce the required 115 W of power—hence increasing the power requirement for EUV sources by 70 kW over that of a light source for a 193-nm scanner. For 10 scanners this will mean an additional 700 kW of power, which, although a substantial increase, may be acceptable. However, high-power Nd:YAG lasers do not seem to be technically feasible or cost-effective.12 Suppliers are looking at a pulsed CO2 laser, which is expected to demonstrate ≈8% wall-plug efficiency. The main concern for utility requirements, however, comes with excimer lasers. Present wall-plug efficiency estimates range from 0.5%31 to 2%,32 or a power input from 600 kW to 2.4 MW to generate 12 kW of laser power. This would mean additional power requirements of 550 kW to 2.35 MW per EUV source, or 5.5 to 23.5 MW for 10 such EUV sources, as compared to 193-nm light sources. Such estimates of additional utility requirements could render excimer-laser-driven LPP EUV sources not cost-effective.
EUV Source Technology: Challenges and Status
9
1.3 EUV Source Power 1.3.1 Measurements The EUV source requirements are specified at the intermediate focus (IF) in the 2% BW around 13.5 nm. However, most measurements are now performed by directly observing the EUV source. Consequently, the power estimated at the IF requires the estimation of losses between the source and IF. Metrology for measurements at IF is still being developed.33–35 Since measurements at IF are more cumbersome and IF metrology equipment is more expensive, power measurements are likely to continue to be taken directly at source. Absolute EUV power is measured using one or more multilayer mirrors and EUV diodes, although absolutely calibrated charge-coupled devices (CCDs) combined with spectrometers can also perform these measurements. Both mirror and diodes are calibrated at beamline. SEMATECH has sponsored the Flying Circus (FC) project to independently assess source performance,4 cross-calibrate the suppliers’ EUV sensors, and cross-calibrate other commercial EUV energy sensors.4,36,37 Such measurement campaigns have resulted in confidence in the source power measurements and source performance data. For FC, an accuracy of better than 3% is estimated for absolute EUV power measurements on a beamline.38 These absolute accuracies are good for the Xe-based system only. For Sn-based EUV sources, because of varying spectral correction factors, an FC-type device with special 2%-BW mirrors has been used. The special multilayer mirrors, designed to simulate the performance of the 11-mirror system, allow one to estimate the EUV radiation in the 2% BW around 13.5 nm, without spectral feature information for the Sn source in a wide-spectral-range calibration.39 1.3.2 Factors influencing effective EUV light collection All of the EUV radiation emitted by sources cannot be collected and transmitted to IF. The following sections review various factors that affect the collection of EUV light at IF. Table 1.3 summarizes these discussions of EUV source technology limits. 1.3.2.1 Geometrical collector efficiency Due to geometrical constraints, in today’s system designs, a collector for a DPP EUV source collects less light than a collector for an LPP source. Currently, a 1.8-sr collector consisting of concentric hyperbolic-elliptical mirror shells (Wolter type 1 grazing-incidence optics) is being used for DPP EUV sources.40,41 For these collectors, EUV light undergoes two reflections before it is collected at IF. These collectors are produced by coating a nickel shell with palladium (Pd) or other materials like gold (Au), rhodium (Rh), or ruthenium (Ru); some new proprietary alloys are also proposed. For DPP EUV sources, suppliers have been proposing a collector of 3.14 sr, which will collect 50% of the light. However, no such design has yet
Input power (W) Conversion efficiency (%) Power at the source (W) Collection (sr, out of 2π sr) Collection ability (% of 2π sr) Collector transmission (%) Debris mitigation transmission (%) Gas transmission (%) SPF transmission (%) Etendue match (%) Effective collection capability (%) Power at intermediate focus (W)
20000 2.00 400 1.8 29 65 80 85 40 75 4 15
30000 3.00 900 3.14 50 70 80 85 70 100 17 150
Ultimate 2500 0.80 20 3.14 50 65 100 85 40 100 11 2
Today
Today
30000 1.00 300 3.14 50 70 80 85 70 100 17 50
Today
Ultimate
Xe 20000 1.00 200 1.8 29 65 80 85 40 75 4 8
LPP Xe
Sn
DPP
Table 1.3 EUV source technology limits.
15000 1.20 180 5 80 70 100 85 70 100 33 60
Ultimate
1000 2.50 25 3.14 50 65 100 85 40 100 11 3
Today
Sn 15000 3.00 450 5 80 70 100 85 70 100 33 149
Ultimate
10 Chapter 1
EUV Source Technology: Challenges and Status
11
been realized, and doing so will be challenging. Separate studies are underway42 to investigate the collection limit of collectors. Carl Zeiss and Media Lario are the leading suppliers for these grazing-angle collectors. For LPP, collectors are made from Mo/Si multilayers, which are protected by a thin coating layer (e.g., Ru). Today suppliers have demonstrated 3.14-sr collectors, and work is underway to design and manufacture a 5-sr collector, which will have 80% CE.11 1.3.2.2 Collector reflectivity Collector materials have limited reflectivity, contributing to loss of EUV light in the system. For Pd-coated shells used as collectors for DPP, the reflectivity at 13.5 nm decreases linearly from 85% to 65% for a grazing incidence angle of 5 to 15 deg.40 Due to the finite size of plasma and the multishell collector design, the modeled effective reflectivity needs to be verified. Such measurements will become available as IF metrology is further developed. For now, a rough estimate of the upper limit of reflectivity of 70% is used. For LPP collectors based on multilayers, an upper limit of 70% is likewise projected. Note that, as the collector degrades, its effective reflectivity will decrease. 1.3.2.3 Gas transmission Absorption of EUV light by a background gas such as Xe is expected in DPP and LPP systems. Although absorption-versus-pressure data are readily available,43 suppliers do not provide pressure data because of pressure gradients and the proprietary nature of such data. From the FC2 experiment,36 for 2.1 mTorr of Xe, a loss of 15% for a 900-mm distance in an EUV source can be expected. Suppliers usually expect a 15% loss, or 85% transmission, for Xe, which indicates the path length and gas pressure of EUV radiation to the IF. For Sn-based DPP systems, the choice of carrier gas is not publicly known. Experiments with various Sn halides have shown that absorption by carrier gases can be a problem.44 An 85% value is used in Table 1.3, but measurements need to be performed to assess the practical transmission for Sn-based DPP EUV sources. 1.3.2.4 Spectral purity filter transmission EUV sources radiate over a range from the EUV to the infrared (IR). The multilayer optics in the EUVL scanner (Fig. 2.6) and grazing-angle collector also reflect in most wavelength regions. This combination of source emission and optics reflectivity will result in a wide spectrum of radiation being transmitted through the system and reaching the wafer. Radiation out of a 2% BW around 13.5 nm is called out-of-band (OOB) radiation. The main radiation bands of concern are 130–400 nm and >400 nm. In the 130–400-nm band, multilayers have significant reflectivity, transmitted radiation will cause flare at the wafer, and the longer-wavelength radiation will heat the optics, reticle, and wafers, causing overlay problems45 and the
12
Chapter 1
need to cool the optics. In addition, there is some concern about the ionization of environmental contamination by vacuum ultraviolet (VUV) light.46 Today, complete source spectral purity requirements for OOB radiation are not agreed on among major scanner manufacturers. For 130–400 nm, spectral purity requirements are <3–7% (compare the power in this region with the power in the 2% BW around 13.5 nm), and spectral purity for the region >400 nm is not specified. The spectral requirements outside the 2% BW in 18–130 nm have not been addressed by scanner manufacturers, because the multilayer reflectivity in that range is very small. One of the scanner manufacturers has made public its estimate for the entire OOB requirements.45 By assuming that a total OOB radiation at the wafer will need to be <10%, together with OOB radiation of <1% in the <400nm region and total OOB radiation absorption by a single mirror of <10%, it is estimated that a specification of <3% OOB radiation will be needed in the region of 130–400 nm, 10% in 400–800 nm, and 0.2% in >800 nm to address flare and thermal issues. Remember that these specifications for OOB are at the IF, and not all of the OOB emitted at the source will be collected there, due to etendue limits and the finite reflectivity of optical elements between the source and IF. Until recently, the potential need for a spectral purity filter (SPF) has not been widely acknowledged, causing the neglect of precise measurement of OOB radiation and development of SPF technology. In a recent industry panel discussion, all major scanner manufacturers publicly acknowledged the need for SPFs and agreed that even if they are not included in the final design, it is too risky to assume that SPFs will not be needed.47 In a recent industry forum,48 the majority of stakeholders (scanner manufacturers and source suppliers) agreed that SPFs will be needed. The experimental data available for Xe DPP4,50 show that OOB radiation at the source is more than allowed by specifications at IF. It has been shown that in the 5–18-nm region 46%, and in the 18–80 nm region, 9.8% of the total radiation is expected,49 which may not meet the OOB requirements for an EUV source. Measurements4 have shown that in the 130–400-nm region, the OOB radiation is 14%. For Sn LPP, data are available for a mass-limited droplet-based LPP system. OOB radiation in the 130–325-nm region was found to be negligible. However, in the 325–850-nm region it is 13%, compared to 9% measured for Xe DPP4 in the same region. Absolute spectral measurements of OOB radiation for various fuels are needed. The source operation parameters (temperature and density) will affect the OOB radiation; hence systematic measurements of OOB radiation are needed as a function of those parameters. In today’s EUVL microsteppers, a thin film is used as the SPF, which also doubles as a debris filter and vacuum barrier. Although such filters work well at lower EUV powers, they will not be able to tolerate the thermal load at high EUV power. Any SPF designed for high-power manufacturing will need to address the thermal load. Recent work has shown the experimental SPF efficiency based on the diffraction rating to be 55%, and the theoretical efficiency to be 60%.50 Lawrence Berkeley National Laboratory (LBNL) has measured the efficiency of its multilayer SPFs to be 40%51 but predicts that an SPF efficiency >70% is well within reach
EUV Source Technology: Challenges and Status
13
(see Refs. 50 and 51 and the references cited in the latter). Note that LBNL’s SPFs are based on multilayer mirrors and the efficiency numbers refer to the percentage reflectivity of a multilayer, which is estimated to have an upper limit of absolute reflectivity of 70% at 13.5 nm. It is assumed that a multilayer SPF will replace one of the mirrors in the EUVL scanner, and its insertion will cause an additional loss factor of 30%. 1.3.2.5 Etendue mismatch EUV sources have etendue limitations; there is an upper limit to the size of the source that can be accepted by the scanner. The current maximum acceptable etendue is 3.3 mm2 sr, with a maximum solid angle of input to the illuminator of 0.03–1.2 sr. Because the acceptable source size specifications may vary among scanner manufacturers, the collectable source power for a given source will vary for different EUVL scanners. Today a typical DPP source supplier expects for its source a 50–100% etendue match.11,15,52 The main problem for DPP is that the source size increases as the output power increases, limiting the maximum power that can be collected by a DPP source. It has been reported that the Sn pinch is smaller in size than the Xe pinch;19 however, Sn DPP sources will also have the problem of increasing source size with increasing source power. The LPP source, in contrast, is small (≈100 × 100 µm); for it, the source size should not be an issue.11,15,52 The full-spectrum source size and inband source size also raise some questions, and measurements are not conclusive. Measurements53 have found 18% larger inband size than full-spectrum size for a Xe DPP source,53 although for a Xe LPP source it was found that the inband source size could be smaller in size than the full-spectrum source size.54 1.3.2.6 Other factors affecting source power requirements Because the requirement for 115 W of power arises from a throughput model (see Table 2.3), the EUV source power requirements can increase, depending on how some of the requirements change. It is important to consider some of the major factors that may increase or decrease source power requirements. 1.3.2.6.1 Resist sensitivity. The EUVL scanner throughput model assumes an EUV resist sensitivity of 5 mJ/cm2 . Although this is the only characteristic mentioned in the throughput model, an EUV resist must meet many additional specifications [e.g., line edge roughness (LER) and resolution]. There is a trade-off between sensitivity, LER, and resolution.55 For example, increasing absorption will improve the resist sensitivity but will worsen the profile and resolution. Because the resist sensitivity depends on how many times a resist molecule causes a reaction, more reaction means increased sensitivity but also higher LER. Today it appears that the alpha specification for resist sensitivity (5 mJ/cm2 ) for a given resolution cannot be met without sacrificing LER (see Table 1.4). Data 1 is for one
14
Chapter 1 Table 1.4 EUV resist performance. Parameter
Alpha specs
Data 1
Data 2
Data 3
45
50
48
48
<5
20
7.4
2.7
<4
≈4
5.9
11.1
Resolution 1:1 (nm) Sensitivity (mJ cm2 ) LER (nm)
type of resist; data 2 and 3 are for another type. Resist performance needs to improve; otherwise, higher source power may be necessary to achieve the required throughput. 1.3.2.6.2 Mirror reflectivity. The current throughput model assumes 67.5% reflectivity for multilayers. It has been shown that a higher reflectivity of 70% is possible,56 and a reflectivity >67% that can be obtained and sustained can reduce power requirements. At the same time, the reflectivity of collectors and mirrors decreases as they erode. Currently, a 10% reflectivity loss is accepted as the end of lifetime for optics; present lifetime estimates for mirrors are 1000 h.57 Therefore, this factor can also weigh against the source power requirements. More source power can be demanded to compensate for loss of reflectivity in the mirrors and collector optics in an EUVL scanner. 1.3.2.6.3 Other factors. Other factors that can potentially affect power requirements are overhead time and number of mirrors. According to the EUVL scanner throughput model, out of a total of 36 s spent per wafer in the EUV scanner, 27 s is devoted to overhead time, and only 9 s is spent on exposing the photoresist on the wafer. Ota et al.2 discuss the basis of the overhead time chosen in the throughput model. A small decrease in overhead time can mean a decrease in the required source power. Also, if the number of mirrors for certain scanner designs increases as EUVL is implemented at smaller nodes, more power will be needed. 1.3.3 Power for DPP sources Table 1.3 shows the technology limits for various EUV source technologies. We should mention that a “showstopper” is defined as a technical problem that cannot be solved in a cost-effective and timely manner; a technical challenge, on the other hand, is one that can be so addressed. In many cases, one has to work on meeting a technical challenge to know that it is a showstopper. Table 1.3 estimates the average value for sources of power loss between the source and IF. The actual values will depend on the source design and will need to be measured. In general, power values expected for today are conservative, and technology limit values estimate the upper limit for obtainable power from a given technology.
EUV Source Technology: Challenges and Status
15
1.3.3.1 Xe DPP EUV sources for existing EUV microsteppers are based on Xe DPP technology. They provide about 1 W of power at the IF.11 However, the showstopper for Xe DPP is thermal extraction. It is now widely agreed that this technology cannot meet the power need for HVM sources, since the upper limit for thermal mitigation is expected to be 30 kW. All current Xe DPP projects10,11 are now focused on delivering a low-power source for an alpha-level scanner. The current data for thermal extraction indicate that up to 20 kW10,11 of input power can be mitigated. The use of porous-metal cooling technology,58 in which high-pressure water is forced through porous metal electrodes to cool them, has allowed increased power input to the sources. An additional increase in the thermal mitigation is expected from design changes and the new electrode cooling technologies. To reduce the thermal heat load on the electrodes, the distance between the plasma and electrode also needs to be increased to allow higher power generation.11,15,22 An electrode configuration called Star Pinch has been demonstrated to allow a higher thermal load than other DPP sources,59 and for this electrode configuration a 1010 -pulse lifetime has been predicted by the supplier. Input energy to a DPP source is dissipated in various components of the system, from which the heat must be extracted. According to calorimetric measurements for the Star Pinch configuration,59 in the cathode 8%, anode 6%, foil comb 13%, and chamber 73% of the input power is dissipated. Electrode thermal extraction is therefore only part of the issue, but still the most important part, since rising temperatures can increase the erosion of electrodes and reduce their lifetime. Sputtering is the next leading cause of erosion of electrodes. For Xe DPP, it is reasonable to expect that close to 1% can be achieved for the upper limit of the CE, something already seen with Xe LPP. Today most suppliers are working with 1.8-sr collectors and plan to integrate 3.14-sr collectors in the near future. In Table 1.3, the debris mitigation device transmission is simply an estimate; the same is true to for SPF filters available today. With a 75% etendue match expected, a 4% effective collection can be expected today for Xe DPP, which can potentially increase to 17% as the SPF and collector efficiency improve. Since power measurements are made directly at the source, 200 W in 2π sr with 4% collection will mean that a minimum of 8 W of power can be expected at the IF. With 30-kW power input and 17% collection, a maximum of 50 W of power at the IF can be expected for Xe DPP. In summary, thermal extraction is the showstopper for Xe DPP technology, limiting it to 50 W of maximum power at IF. Remaining challenges for Xe DPPbased EUV sources are debris mitigation, collector lifetime, and collector cooling. 1.3.3.2 Sn DPP For Sn DPP, a higher CE of 2.5% has been measured10 and up to 3% CE has been predicted.60 The same constraints on collection efficiency for Xe DPP apply to Sn DPP systems. Current collection efficiency is estimated to be 4%, and 17% is expected in the near future. With 400 W of power measured in 2π sr at the source,
16
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a minimum of 15 W of power can be expected at IF. An upper limit of 150 W at IF is expected for a 30-kW power input. In Sn DPP systems, debris mitigation is the potential showstopper. For a typical pinch, 1 × 1015 Sn atoms are needed.61 This means delivery and extraction of up to 500 g of Sn a day for a Sn DPP system. Unlike Xe, Sn will deposit on the collector and other optics, causing serious lifetime issues, and therefore must be mitigated. Because the collector lifetime is the most important component, success of debris mitigation is mainly reflected in the increased lifetime of Sn collectors. The current best estimate for the collector lifetime is 100 million to 10 billion pulses.21 The supplier that made these estimates has shown a 5% loss of reflectivity for a sample collector material over 100 million pulses for its debris mitigation system. The supplier has also shown that it can reclaim collector reflectivity, for up to 100 cleaning cycles, with only 4% loss in the reflectivity after 100 cycles. Thus, the supplier is expecting to demonstrate a collector lifetime of up to 10 billion pulses. Although such performance meets the needs for an alpha-level EUVL scanner, much work is still needed for a manufacturing scanner to meet the expected requirements of 80 billion pulses. In addition, debris mitigation techniques for a Sn DPP source may have lower transmission than for a Xe DPP source, lowering the overall collection efficiency. In summary, the critical issues being faced by Sn DPP are debris mitigation, collector lifetime, and collector thermal load. 1.3.3.3 Li DPP Recently a high-power Li DPP system was proposed.26 With the present estimate of a 2.5% CE for a Li DPP source, the collection efficiency and technology limits are expected to be similar to those of a Sn DPP system. However, no power performance data are currently available to assess the potential technical challenges or showstoppers. 1.3.4 Power for LPP sources 1.3.4.1 Laser power High-power lasers are the key enablers of LPP EUV source technology. Consequently, their limitations must be fully understood to understand the limitations of LPP EUV sources. A high average power (15-kW range) and high peak power (hundreds-of-millijoules to 1-J pulses with a width of ≈10 ns)62–64 are needed. It is also believed that an ≈10-ns pulse length may be needed for Xe LPP only, while large pulse lengths of ≈100 ns may be sufficient for Sn LPP. No single laser module is expected to meet these laser power requirements. Laser modules will need to be multiplexed to deliver such power. Multiplexing high-power lasers has been demonstrated, in which three 1-kW lasers were spatially and temporally multiplexed.13,24 Although there is no hard technical basis for predicting how many chains can be used for multiplexing, it is a good estimate that up to 15 kW of laser power can be achieved. In principle, higher laser power
EUV Source Technology: Challenges and Status
17
can be achieved by further multiplexing, thus giving this technology the scalability to enable higher EUV power than current specifications. Nd:YAG lasers, CO2 lasers, and excimer lasers are being considered for LPPbased EUV sources for HVM. Since a weak dependence of CE on laser wavelength has been shown,16 the ultimate choice will most probably be decided by the cost of ownership (CoO) of lasers. A supplier developed a 1.5-kW Nd:YAG laser module using master oscillator– power amplifier (MOPA) architecture62 and demonstrated reliable operation of 1.5-kW lasers. The supplier was then able to combine up to three such chains and deliver 4.5 kW of power. Such laser power output is the current record for the high-power EUV source industry, but the system was not run long enough to obtain reliability data.65 A second supplier has demonstrated Nd:YAG lasers with 2.5-kW power, 6 ns, and a 10-kHz system that yields 4 W of power at IF.12 Plans exist to increase the power to 5 kW to demonstrate 10-W systems. However, because further increases in Nd:YAG laser power are not deemed feasible and cost-effective,12 this supplier plans to use pulsed CO2 lasers as drivers for high-power sources. A third supplier has demonstrated a 1.2-kW, 16.6-ns Nd:YAG pulse laser,11 which gives a 1% CE and produces 12 W of power at IF. A fourth supplier13 has demonstrated operation of a 1-kW Nd:YAG laser module. It expects to increase the laser power per module to 1200 W. In addition, this supplier has demonstrated multiplexing of three lasers to realize 3 kW of laser power and believes that higher power can be achieved by multiplexing. Reliable CO2 lasers with continuous output of 10–20 kW are commercially available. However, they need to be switched to produce the desired pulse shapes. A 30–40% switching efficiency is expected for these lasers. Initial experiments have shown CEs of 0.6%12 and 0.7%15 with targets for CO2 laser pulses. In addition, excimer lasers have been proposed as the driver for LPP sources for an HVM environment.16,32 The excimer drive laser in such a source uses a tripleharmonic Nd:YLF seed laser that has been frequency-shifted to match the XeF emission at 351 nm. Operation has been demonstrated at 4 kHz with a 100-mJ pulse energy per power amplifier, which provides output power of 800 W using a single laser frame with two excimer power amplifiers. With input power of 50 kW, it has a 1.6% wall-plug light efficiency. The supplier roadmap shows an increase to two laser frames and increased operation frequency to 8 kHz per amplifier or 32 kHz overall, with a pulse energy of 220 mJ to deliver 7 kW of power. Based on an output of 3.5 kW per frame with 150-kW input power, the supplier expects to achieve 2% wall-plug CE for its XeF excimer drive lasers. This supplier has also demonstrated the feasibility of a sub-100-µm Sn droplet delivery system operating at 36 kHz that can use its high-frequency laser system. There is, however, disagreement on the wall-plug efficiency for excimer lasers; estimates as low as 0.5% have been proposed as realistic.31 The laser power density of 1 × 1011 W/cm2 is now believed to be the optimum for generating Sn LPP plasmas with Nd:YAG lasers. This was recently demonstrated in experiments66 by scanning the Sn targets through the minimal focus of a
18
Chapter 1
laser beam (with a maximum intensity of 1×1012 W/cm2 ) and seeing double peaks corresponding to CE maxima.66 Experimental and modeling efforts are underway to understand these power density limits in order to develop ways to achieve the maximum CE for Sn LPP.66 Experimental and modeling results16 indicate that the required optimum laser power density increases with decreasing laser wavelength. 1.3.4.2 Xe LPP Today, for Xe LPP with 2.5-kW Nd:YAG lasers, Xe jet target, and 0.8% CE, a supplier has measured 9.1 W of power at the source and expects 2 W to be collected at the IF.12 A second supplier, using a 1.2-kW Nd:YAG laser, a xenon droplet target, and 1% CE, has measured 12 W at the source. A third supplier, using a 1-kW Nd:YAG laser and xenon jet, has measured 0.8% CE and 8 W at the source. It has also demonstrated a combined laser system, with 0.5% CE and 3 kW, with 15 W measured at the source.13,24 Assuming 15 kW to be the highest feasible laser power that can be made available, this technology has the potential of delivering a minimum of 60 W of power at IF. Due to the low CE of Xe fuel, similar to that in Xe DPP, this technology is not expected to deliver the power required for EUV sources for HVM. 1.3.4.3 Sn LPP Due to its higher efficiency, Sn is also favored as a fuel in LPP EUV sources. In addition to high-power lasers, the potential technical challenges for Sn LPP are Sn delivery and Sn debris mitigation. In LPP, the geometrical arrangement allows for a large collection angle; however, this geometry also does not allow debris mitigation devices (e.g., a foil trap) between the source and the collector. For Xe LPP, progress has been made in mitigating debris (high-energy Xe ions) using gas curtains.15,49 However, for Sn, which is a metal, Sn debris mitigation may be a showstopper for LPP. The most promising approach to addressing Sn debris is the use of an enclosed Sn source,68 in which heated Sn is contained in a cavity, the laser beam enters through heated silicon windows, and EUV exits through other windows. In the past, development of such metal sources for EUV applications has been difficult for cadmium targets,69 because silicon windows degraded and metal eventually leaked out. At this time, the highest reported power is 25 W at the source, with a 2.5% CE for Sn tape-based targets.13 Other researchers have reported higher CEs for Sn LPP70 but with much lower laser power. Today the expected collection efficiency is 11%, but progress in collector design and improved SPF will increase that to 33%. This means that for a 15-kW laser, up to 149 W of power can be obtained at the IF for Sn LPP. In summary, the remaining technical challenges for Sn LPP technology are laser power, debris mitigation, and collector lifetime.
EUV Source Technology: Challenges and Status
19
1.3.4.4 Li LPP Li LPP was recently chosen by a supplier as the technology for achieving highpower EUV sources.9,16,71 The supplier has demonstrated a 2.5% CE using a 351nm excimer laser. The initial spectra have shown smaller OOB radiation than for Sn LPP. Due to their smaller atomic weight, Li ions cause less erosion of the collector mirrors, and the deposited Li metal can be removed by heating the mirrors to 400◦ C. The same supplier has also demonstrated a coating for collector mirrors that may be able to control the diffusion of Li into the mirrors. In addition, a Li droplet delivery system with droplets of 50-µm diameter and operation frequency of 48 kHz has been demonstrated. No EUV source power results have been yet reported. Similarly to Sn LPP, 149 W of power can be estimated for a 15-kW power input. However, if SPFs are not necessary for Li LPP, higher EUV source power may be achieved. Remaining challenges for Li LPP technology are the laser power and additional system issues that may surface as the source performance data becomes available for Li LPP-based EUV sources. 1.4 Source Components and Their Lifetimes An important factor in the viability of EUV sources is the lifetime of their components. Electrode lifetime is important for DPP, and collector lifetime is important for DPP and LPP. The critical component lifetime is measured as the number of pulses that a component can accept without its performance degrading to an unacceptable level. For collectors, up to 10% loss of reflectivity is accepted.72 For electrodes, choosing lifetime measurement criteria is not straightforward. A loss of 10% power in the source has been proposed as a criterion for replacing electrodes.73 Previously, scanner suppliers had lifetime requirements for components of 30,000 h tied to cleanliness requirements for sources. Recently, however,72 they have clarified this requirement to say that the lifetime of critical components will be decided by the CoO. This means that if collectors and electrodes can be costeffectively replaced with an acceptable component cost, down time, and requalification time, the lifetime of the source components can be lower. This is good news for source suppliers, since the lifetime of 30,000 h could be a showstopper for EUV sources.74 Since there are no widely accepted CoO models of EUV sources for EUV scanners today, an agreement was reached between scanner manufacturers and source suppliers in an industry forum on this topic.3 Currently, the general guideline for lifetime requirements (Table 1.1) sets the lifetime of an alpha tool operating at 2 kHz at 1 month or 10 billion pulses, of a beta tool operating at 5 kHz at 3 months or 10 billion pulses, and of a production tool at 12 months or 80 billion pulses. Today, for Xe DPP for microsteppers, the electrode lifetime is >80 h or 300 million pulses.11 A much higher electrode lifetime of 10 billion pulses was previously projected for another design of Xe DPP.60 For Sn DPP, an electrode life-
20
Chapter 1
time of >1 billion pulses has been reported.21 Thermal management and increased plasma-to-electrode distance will enable the collector lifetime to be improved. Recently an innovative electrode design involving rotating electrodes and a lasertriggered vacuum arc for tin delivery has been proposed to demonstrate >1-billionpulse lifetime for the electrodes, and this design can potentially allow the supplier to meet the lifetime specifications of electrodes in Sn DPP.21 The cost and time to replace electrodes are lesser issues than the lifetime of collectors. Collector lifetime is generally measured with a sample made of collector materials using measurements of its reflectivity over time or a quartz crystal microbalance (QCM).11 For Xe DPP, lifetimes of 500 million10 to 1 billion11 pulses have been demonstrated, and a range of 5–10 billion is expected.11 Collector lifetime for Sn DPP is a major challenge. Lifetimes of 10 million21 to 100 million11 pulses have also been demonstrated by an in situ cleaning method to restore the reflectivity of collectors for up to 100 cycles with only 4% reflectivity loss. This means that a lifetime up to 10 billion pulses or longer can be achieved. Compared to DPP, in the current designs the distance between the source and collector in LPP is larger. For Xe LPP, a lifetime of 5 billion pulses has been demonstrated. There are currently no data for the Sn LPP collector lifetime. It has been shown16 that for a Li LPP, a lifetime of 45 billion pulses can be expected, and the supplier hopes that its technology will also be applicable for Sn LPP. Although collector lifetime remains the second challenge for the implementation of EUVL, it appears that eventually this will be a CoO issue and not a potential showstopper for EUV sources. 1.5 Summary and Future Outlook Today, Sn DPP technology is the leading technology for high-power EUV sources; sources based on this technology can deliver up to 400 W of EUV power at the source, and the estimated collectable power at the IF ranges from 15 to 50 W. The lower estimates correspond to the assumptions that SPF will be needed and that the current etendue match and capacity of collectors and SPF will be maintained. The highest estimate corresponds to a 100% etendue match with the performance of collectors and SPF expected in the future. Based on 30 kW of maximum input power and an increased CE of 3%, Sn DPP can be expected to deliver up to 150 W of power at IF. If the input power can be further increased, the source power at IF may also be increased. With present data on tin debris mitigation and an estimated collector lifetime of 10 billion pulses, we can expect that collector lifetime will be a CoO issue. The existing technical challenges facing Sn DPP EUV sources are the need for collector cooling, continued progress in debris mitigation, and development of suitable technology. Xe as the fuel is not expected to deliver the required power for HVM by either DPP or LPP technology. However, we may see Xe DPP sources in alpha- or betalevel scanners. For LPP technology in general, high-power lasers are the leading
EUV Source Technology: Challenges and Status
21
technical challenge and a potential showstopper. LPP technology has the advantage of potential power scaling; however, the current lack of high-power lasers has reduced confidence in this technology. Li is a new candidate fuel material. Demonstrating a 2.5% CE with the potential for low damage to the collector and in situ collector cleaning, Li LPP technology has the potential for success. However, the current lack of EUV source power data for Li LPP makes it difficult to predict the potential of Li as a fuel for EUV source technology. Although high-frequency Sn droplet targets are in operation today, debris mitigation is still a significant technical challenge for Sn LPP. References 1. International Technology Roadmap for Semiconductors (ITRS). Available at www.sematech.org. 2. See Chapter 2 of this volume. 3. V. Bakshi, EUV Source Technology Status, IEUVI Source TWG, San Francisco, CA, private communication (2004). 4. S. A. van der Westen, C. Bruineman, F. Bijkerk, and V. Bakshi, “Flying Circus 2 (FC2): Calibration of an extreme ultraviolet (EUV) source at PLEX LLC,” ISMT Technology Transfer Report 04024490A-TR (2004). Available at www.sematech.org. 5. A. Hassanein, V. Sizyuk, V. Tolkach, et al., “Simulation of DPP/LPP hydrodynamics and radiation transport for EUV lithography,” EUVL Symposium, Miyazaki, Japan (November 2005). Proceedings available at www.sematech.org. 6. See Chapter 3 of this volume. 7. See Section III, DPP EUV Sources, and Section IV, LPP EUV Sources, of this volume. 8. V. Bakshi, J. Gillaspy, and B. Rice, “EUV modeling source workshop summary,” EUV Source Modeling Workshop, Antwerp, Belgium (September 2003). Proceedings available at www.sematech.org. 9. I. Fomenkov, W. Partlo, and N. Böwering, “Progress in development of a high power source for EUV lithography,” EUV Source Workshop, Miyazaki, Japan (November 2004). Proceedings available at www.sematech.org. 10. J. Pankert, “Philips’s EUV source: main messages,” EUV Source Workshop, Miyazaki, Japan (November 2004). Proceedings available at www.sematech.org. 11. U. Stamm, J. Kleinschmidt, K. Gäbel, et al., “EUV source development at XTREME Technologies: An update,” EUV Source Workshop, San Jose, CA (February 2005). Proceedings available at www.sematech.org. 12. A. Endo, “Performance and concepts of EUVA LPP and GDPP technologies,” EUV Source Workshop, San Jose, CA (February 2005). Proceedings available at www.sematech.org.
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13. S. Ellwi, “Performance of kilowatt-class laser modules in scaling up laser produced plasma (LPP) EUV source,” EUV Source Workshop, San Jose, CA (February 2005). Proceedings available at www.sematech.org. 14. H. Milchberg, “Modeling laser heating of condensed xenon and extreme ultraviolet (EUV) emissions,” ISMT Technology Transfer Report 04024496A-TR (2004). Available at www.sematech.org. 15. U. Stamm, “EUV source development at XTREME Technologies—an update,” EUV Source Workshop, Miyazaki, Japan (November 2004). Proceedings available at www.sematech.org. 16. I. V. Fomenkov, D. W. Myers, B. A. Hansson, D. C. Brandt, A. Ershov, and B. Klene, “EUV source system development update: Advancing along the path to HVM source,” EUV Source Workshop, San Jose, CA (February 2005). Proceedings available at www.sematech.org. 17. See Chapter 4 of this volume. 18. A. Cummings, G. O’Sullivan, P. Dunne, E. Sokell, N. Murphy, and J. White, “Conversion efficiency of a laser-produced Sn plasma at 13.5 nm, simulated with a one-dimensional hydrodynamics model and treated as a multicomponent blackbody,” J. Phys. D: Appl. Phys. 38, 604–616 (2005). 19. J. Pankert, “Philips EUV results and roadmap,” EUV Source Workshop, Santa Clara, CA (February 2004). Proceedings available at www.sematech.org. 20. J. Pankert, “Status of Philips Extreme’s EUV source,” Proc. SPIE 5374, 152– 159 (2004). 21. J. Pankert, “Philips EUV source: Update and issues,” EUV Source Workshop, San Jose, CA (February 2005). Proceedings available at www.sematech.org. 22. A. Hassanein, “Modeling of discharge produced plasma for EUV extreme source—II,” SEMATECH monthly report (April 2005). 23. M. Richardson, “The UCF tin-doped droplet source,” EUV Source Workshop, San Jose, CA (February 2005). Proceedings available at www.sematech.org. 24. S. Ellwi, PowerLase, private communication. 25. Y. Shimada, H. Nishimura, M. Nakai, et al., “Characterization of extreme ultraviolet emission from laser-produced spherical tin plasma generated with multiple laser beams,” Appl. Phys. Lett. 86, 051501 (2005). 26. M. McGeoch, “PLEX source update,” EUV Source Workshop, San Jose, CA (February 2005). Proceedings available at www.sematech.org. 27. M. A. Klosner, H. A. Bender, W. T. Silfvast, and J. J. Rocca, “Intense plasma discharge source at 13.5 nm for extreme-ultraviolet lithography,” Opt. Lett. 22(1), 34–36 (1997). 28. W. Partlo, I. Fomenkov, R. Olive, and D. Birx, “Development of an EUVL (13.5 nm) light source employing a dense plasma focus in lithium vapor,” Proc. SPIE 3997, 136–156 (2000). 29. P. Naughton, Freescale Semiconductors, private communication. 30. W.Worth, International SEMAETCH Manufacturing Initiative (ISMI), private communication. 31. D. Brandt, Cymer, private communication.
EUV Source Technology: Challenges and Status
23
32. M. Gower, Exitech, private communication. 33. H. Kanazawa, M. Amemiya, K. Fujimoto, J. Ito, and Y. Watanabe, “EUV source evaluation at intermediate focus,” EUVL Symposium, Miyazaki, Japan (November 2004). Proceedings available at www.sematech.org. 34. T. Missalla and M. Schurmann, “Characterization of intermediate focus,” EUV Source Workshop, San Jose, CA (February 2005). Proceedings available at www.sematech.org. 35. L. Schmaenok, “Intermediate focus metrology development results,” EUV Source Workshop, Santa Clara, CA (February 2004). Proceedings available at www.sematech.org. 36. S. A. van der Westen, R. de Bruijn, F. Bijkerk, and V. Bakshi, “Flying Circus 2 milestone #2 report: Diagnostic performance,” ISMT Technology Transfer Report 03044396A-ENG (2003). Proceedings available at www.sematech.org. 37. S. A. van der Westen, R. de Bruijn, F. Bijkerk, et al., “Crosscalibration of extreme ultraviolet (EUV) energy sensors,” ISMT Technology Transfer Report 04024498A-TR (2004). Available at www.sematech.org. 38. S. Grantham, “EUV source metrology for EUV source development,” ISMT Technology Transfer Report 04024494A-TR (2004). Available at www.sematech.org. 39. L. A. Shmaenok, N. N. Salashchenko, N. I. Chkhalo, et al., “Multilayer based instrumentation developments for EUVL source metrology,” EUV Source Workshop, Santa Clara, CA (February 2003). Proceedings available at www.sematech.org. 40. P. Marczuk, W. Egle, W. Hafner, and A. Matthes, “EUV collectors: Design, development, fabrication and testing,” Proc. SPIE 5193, 39–49 (2003). 41. P. Marczuk, “Collector optics for EUV lithography,” EUV Source Workshop, Santa Clara, CA (February 2004). Proceedings available at www.sematech.org. 42. R. Bristol, “What is needed to enable source for PI1268? An Intel perspective,” EUV Source Workshop, Santa Clara, CA (February 2004). Proceedings available at www.sematech.org. 43. CXRO Web site, http://www-cxro.lbl.gov. 44. G. Derra, P. Zink, T. Krücken, A. Weber, and J. Pankert, “Tin delivery systems for gas discharge sources,” EUV Source Workshop, San Jose, CA (February 2005). Proceedings available at www.sematech.org. 45. Y. Watanabe, “Out of band radiation” (out-of-band panel discussion presentation), EUV Source Workshop, Miyazaki, Japan (November 2004). Proceedings available at www.sematech.org. 46. H. Kondo, “Out of band radiation panel discussion summary” (out-of-band panel discussion presentation), EUV Source Workshop, Miyazaki, Japan (November 2004). Proceedings available at www.sematech.org. 47. V. Bakshi, “Out of band radiation panel discussion summary” (out-of-band panel discussion presentation), EUV Source Workshop, Miyazaki, Japan (November 2004). Proceedings available at www.sematech.org.
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48. IEUVI Source TWG meeting, San Jose, CA, March 3, 2005, private communication. 49. U. Stamm, “Gas discharge and laser produced plasma sources at XTREME Technologies,” EUV Source Workshop, Santa Clara, CA (February 2003). Proceedings available at www.sematech.org. 50. H. Kierey, K. Heidemann, and B. Kleemann, “EUV spectral purity filters: Optical and mechanical design, grating fabrication and testing,” Proc. SPIE 5193, 70–78 (2004). 51. P. P. Naulleau, C. S. Williams, and D. A. Tichenor, “Theoretical efficiency analysis of a condenser-embedded grating-based spectral purity filter for EUV lithography,” Opt. Commun. 214, 31–38 (2003). 52. U. Stamm, J. Kleinschmidt, and K. Gäbel, “EUV source power and lifetime: The most critical issues for EUV lithography,” Proc. SPIE 5037, 119–129 (2003). 53. S. A. van der Westen, C. Bruineman, E. Louis, et al., “FC Flying Circus 2: Status and update,” EUV Source Workshop, Santa Clara, CA (February 2004). Proceedings available at www.sematech.org. 54. F. Bijkerk, S. A. van der Westen, R. de Bruijn, et al., “FC2 project status and metrology survey,” EUV Source Workshop, Santa Clara, CA (February 2003). Proceedings available at www.sematech.org. 55. R. Brainard, K. Dean, and T. Koehler, “EUV resist performance trade-offs,” EUV Source Workshop, San Jose, CA (February 2005). Proceedings available at www.sematech.org. 56. J. A. Folta, S. Bajt, T. W. Barbee, Jr., et al., “Advances in multilayer reflective coatings for extreme ultraviolet lithography,” Proc. SPIE 3676, 702–709 (1999). 57. P. Clarke, “EUVL alpha tools to ship to IMEC, Albany in Q1, says Intel,” EE Times, April 14, 2005. Available at www.eetimes.com. 58. I. Fomenkov, R. Ness, I. Oliver, et al., “Performance and properties of a high power light source for EUV lithography,” EUV Source Workshop, Santa Clara, CA (February 2004). Proceedings available at www.sematech.org. 59. M. McGeoch and C. Pike, “Star pinch power and lifetime scaling,” EUV Source Workshop, Santa Clara, CA (February 2004). Proceedings available at www.sematech.org. 60. K. Nishihara, “On the conversion efficiency of LPP-EUV light source,” EUV Source Workshop, Santa Clara, CA (February 2004). Proceedings available at www.sematech.org. 61. J. Pankert, “Philips EUV lamp,” EUV Source Workshop, Antwerp, Belgium (September 2003). Proceedings available at www.sematech.org. 62. R. Moyer, R. Pierre, and J. Zamel, “Multi-kilowatt solid state lasers for extreme ultraviolet light sources,” HPAPP-5, Solid State and Diode Laser Technology Review, SSDLTR-2003. 63. R. Moyer, “Laser produced plasma EUV source program,” EUV Source Workshop, Santa Clara, CA (February 2003). Proceedings available at www.sematech.org.
EUV Source Technology: Challenges and Status
25
64. H. Shields, S. W. Fornaca, M. B. Petach, et al., “Xenon target performance characteristics for laser-produced plasma EUV sources,” Proc. SPIE 4688, 94– 101 (2002). 65. R. Moyer, Northrop Grumman Corporation, private communication. 66. M. Richardson, C.-S. Koay, S. George, et al., “The tin-doped microdroplet laser-plasma EUV source,” 3rd International Symposium on EUV Lithography, Miyazaki, Japan (November 2004). Proceedings available at www.sematech.org. 67. M. Al-Rabban, M. Richardson, T. Blenski, et al., “Modeling laser plasmas for EUV,” 3rd International Symposium on EUV Lithography, Miyazaki, Japan (November 2004). Proceedings available at www.sematech.org. 68. S. Bloom, “EUV source concept: Scalable DPSS laser and contained target generator,” EUV Source Workshop, Santa Clara, CA (February 2004). Proceedings available at www.sematech.org. 69. O. Wood, “Advanced micro devices,” private communication. 70. C.-S. Koay, S. George, K. Takenoshita, et al., “High conversion efficiency microscopic tin-doped droplet target laser-plasma source for EUVL,” Proc. SPIE 5751, 279–292 (2005). 71. D. W. Myers, I. V. Fomenkov, B. A. M. Hansson, B. C. Klene, and D. C. Brandt, “EUV source system development update: Advancing along the path to HVM,” Proc. SPIE 5751, 248–259 (2005). 72. Y. Watanabe, “Joint requirements—ASML, Nikon, and Cannon,” EUV Source Workshop, Santa Clara, CA (February 2004). Proceedings available at www. sematech.org. 73. V. Bakshi, “EUV Source Workshop summary,” EUV Source Workshop, Antwerp, Belgium (September 2003). Proceedings available at www. sematech.org. 74. P. Clarke, “Meeting showed EUVL problems diminishing, claims SEMATECH,” Silicon Strategies, February 26, 2004. Vivek Bakshi is a Senior Member of the Lithography Division technical staff at SEMATECH. He received a M.Sc. in Physics from the Indian Institute of Technology at Kanpur, India, in 1985 and a Ph.D. in Physics from the University of Idaho in 1988. He did his postdoctoral work at the University of Texas at Austin, where he also held the position of Research Associate. He was a Visiting Assistant Professor at the University of Texas at Arlington for three years before joining SEMATECH in 1996. He is currently the project leader for the EUV Source and EUV Source Metrology projects at SEMATECH and has managed projects in the areas of plasma etch, advanced process control, and 300-mm tool performance assessment. He has co-authored more than 90 technical publications, including refereed and trade journal articles. Since 2004, he has chaired SEMATECH’s EUV Source Workshops and has served as editor for the workshop proceedings.
Chapter 2
EUV Source Requirements for EUV Lithography Kazuya Ota, Yutaka Watanabe, Vadim Banine, and Hans Franken Contents 2.1 Introduction and Background 2.1.1 Joint specifications 2.1.2 Definition of EUV source 2.2 Source Requirements 2.2.1 Choice of wavelength 2.2.2 Source power 2.2.3 Repetition frequency 2.2.4 Imaging 2.2.5 Source cleanliness 2.2.6 Etendue of source output and positioning stability 2.2.7 Spectral purity 2.3 Component Degradation 2.4 Cost of Ownership 2.5 Conclusions Acknowledgments References
27 27 28 29 29 31 33 34 36 36 38 38 39 41 41 41
2.1 Introduction and Background 2.1.1 Joint specifications Joint specifications for EUV sources were first presented by ASML, Canon, and Nikon in February 2002 to accelerate source development by source suppliers, and the joint specifications have been updated periodically. The latest requirements are shown in Table 2.1, which was presented at the EUV Source Workshop in Miyazaki (Japan) on November 5, 2004.1 These specifications are defined at/after the intermediate focus (IF), which is explained in the next subsection. Table 2.2 shows how major requirements changed from 2002 to 2004. Requirements for wavelength, EUV inband power, and etendue 27
28
Chapter 2 Table 2.1 Joint requirements for EUV sources (February 2004). Source characteristics
Requirements
Wavelength (nm) EUV power (inband) (W) Repetition frequency (kHz) Integrated energy stability (%) Source cleanliness (hours) Etendue of source output (mm2 sr) Max. solid angle input to illuminator (sr) Spectral purity: 130–400 nm (DUV/UV) (%) >400 nm (IR/visible) at wafer (%)
13.5 115∗ >7–10‡ ±0.3, 3σ over 50 pulses >30,000† <3.3‡ 0.03–0.2‡ <3–7‡ TBD‡
∗ At intermediate focus (IF). † After IF. ‡ Design dependent.
Table 2.2 Changes in joint requirements. Source characteristics
Feb. 2002
Oct. 2002
Feb. 2003
Sept. 2003
Feb. 2004
Nov. 2004
Wavelength (nm)
13–14
13.5
13.5
13.5
13.5
13.5
EUV power (inband) (W)
47–120
80–120
115
115
115
115
Repetition frequency (kHz)
5
6
7–10
7–10
7–10
7–10
Etendue of source output (mm2 sr)
1
1–3.3
1–3.3
1–3.3
1–3.3
3.3
0.2
0.03–0.2
0.03–0.2
0.03–0.2
0.03–0.2
0.03–0.2
Max. solid angle input to illuminator (sr)
of source output were agreed on at the workshop, but requirements for repetition frequency and maximum solid angle input to illuminator are not yet agreed on, because they depend on the tool design. 2.1.2 Definition of EUV source Two kinds of plasmas emit EUV light: laser-produced plasma (LPP) and gasdischarge plasma (GDP). There are various types of GDPs according to the arrangement of the electrodes. Furthermore, several materials (Xe, Sn, etc.) are used for the plasma. Thus, even if only the plasma is considered, there are many potential candidates for the EUV source to be used for high-volume manufacturing (HVM). Collector optics is used to collect EUV light that radiates from the plasma and to focus the light at the IF. There are two kinds of mirror for the collector: the normal-incidence multilayer mirror and the grazing-incidence total-reflection mirror. Furthermore, there are many types of collector that are being developed.
EUV Source Requirements for EUV Lithography
29
Figure 2.1 Definition of EUV source.
The EUV source is defined as the IF where the EUV light is focused, so that the appropriate exposure tool, and particularly its illuminator, does not depend on the variety of EUV source as described above. The IF is the illuminator entrance (see Fig. 2.1). The characteristics of EUV light at the IF should not depend on the method of generating the plasma or on its material, but must satisfy the overall joint requirements. The lifetime of the source components, including the collector optics, is an important factor in the cost of ownership (CoO) of the EUV source. Debris shortens the lifetime of the collector. The material, size, energy, and state of the debris depend on the method of generating the plasma and on its material. Therefore, a debris mitigation system is an indispensable component, and its structure must be optimized for each EUV source. Light emitted from a plasma has a wide-ranging spectrum, from EUV to IR. A spectral filter may be needed for the EUV source to satisfy the requirement of spectral purity for its application. It is known that the spectra of light from LPPs and GDPs are different. The spectral filters for LPP and GDP may therefore differ because they must be optimized. 2.2 Source Requirements 2.2.1 Choice of wavelength The optics used in the EUVL tools is based on multilayer mirrors (MLMs). Different combinations of multilayer pairs are possible. The most common for the EUV region are Mo/Si and Mo/Be pairs. The Mo/Be mirrors’ spectral range is larger than that of the Mo/Si mirrors. The cutoff wavelength for Mo/Si mirrors is about 12.5 nm in the shortwave region. No source, though, has been found so far that can make effective use of this fact. Strong emission in the 11-nm region has been demonstrated for LPP Xe sources; see Fig. 2.2. Nevertheless, because the spectral width of the ML mirror in the shorter wavelength region is narrower than in the
30
Chapter 2
longer wavelength region, the total power at the wafer for Mo/Be mirrors does not exceed that of Mo/Si mirrors. Coupled with the manufacturing and safety problems of Mo/Be mirrors, that has led to a choice of wavelength in favor of Mo/Si mirrors. A more quantitative choice relates to the final adjustment of the system wavelength within a given spectral window of the Mo/Si mirror. The source emission characteristics play a major role in that choice. A number of sources have potential for EUVL.2–7 Due to their emission characteristics, the working materials that are used in those sources are usually Xe, Sn, and Li. Li, being a line emitter,7,8 is the most sensitive to the choice of operating wavelength of the lithographic tool. Li radiates at 13.50 nm with a linewidth of 0.03 nm. The choice of a central wavelength differing from 13.50 nm by even a small amount can eliminate the possibility of using Li as a working material in the source for EUVL. On the other hand, a nonoptimal choice of the wavelength of the sources with other radiators means loss of power as well. The amount of energy lost due to nonoptimal spectral alignment can be evaluated. This type of analysis has been done for a white-light source with a wavelength-independent spectrum.9 In this case, the integrated reflectivity of the system, with 10 mirrors, is only 5% lower for 13.5 nm than for 14.4 nm, as mentioned by Stuik et al. in Ref. 9. However, the final analysis has been done with a combination of the optical throughput and the light-source spectrum in Ref. 10. Figure 2.2 presents a calculated near-normal-incidence reflectivity, based on the model of Ref. 11, for an 11-mirror reflective system. In contrast with a white spectrum, real Xe-, Sn-, and Li-based sources8 have a maximum near 13.5 nm. Alteration of the peak wavelength by 0.5 nm might cause light losses of 60%– 100%. The light loss induced by placing the tool wavelength at 13.5 nm for Xe and Sn emitters does not exceed 5%–10%.
Figure 2.2 Calculated near-normal-incidence reflectivity of an 11-mirror system, based on the model of CXRO,11 vs. spectra of Sn, Li, and Xe, as acquired in a joint investigation by ASML-ISAN.8
EUV Source Requirements for EUV Lithography
31
Thus, depending on the type of light source, it is possible to achieve only a 5%– 10% increase in the optical throughput of a system by accurate spectral matching for emitters other than Li. The same shift for a Li-based source would make its use in EUVL impossible. That is not desirable at this early stage of development of EUVL. Currently, therefore, 13.5 nm is the wavelength of choice for EUVL. 2.2.2 Source power The output power is the most important characteristic for EUV sources, because it affects the wafer throughput of EUV exposure tools directly. A typical EUV wafer throughput model is shown in Table 2.3. The energy required for exposing a wafer is obtained from field and wafer parameters. Assuming a field size of 25 mm × 25 mm and 89 fields in a wafer, 78.7% of the wafer area is exposed. A 25-mm field height is formed by masking a 26-mm field with an aperture, so 3.8% (= 1/26) of the light power is blocked. Assuming the resist sensitivity to be 5.0 mJ/cm2 , the energy needed to expose all fields in a wafer is 2.9 J. On the other hand, the power at the wafer is obtained from the source power, illuminator conditions, reticle conditions, and projection optics (PO) box conditions. Table 2.3 Typical wafer throughput model. Throughput Time per item Total time per wafer Stage overhead Exposure time Field and wafer parameters Wafer diameter Fraction of wafer exposed Penalty for not using full field height Resist sensitivity Intermediate derivatives at wafer Total energy per wafer Power at wafer PO box Reflectivity, mirror Number of near-normal mirrors Bandwidth mismatch loss Polarization loss Gas absorption PO Total transmission PO Reticle Reflectivity reticle Power at reticle Illuminator Total transmission General Overall component degradation Power: captured clean inband photons
wafers/h
100
sec sec sec
36.0 27.0 9.0
mm % % mJ/cm2
300 78.7 96.2 5.0
J W
2.9 0.321
% % % % %
67.5 6 5.0 5.0 5.0 8.1
% W
65.0 6.1
%
8.4
%
37.0
W
115.2
32
Chapter 2
The total transmission of the illuminator and that of the PO box are assumed to be 8.4% and 8.1%, respectively. The overall component degradation factor includes the collector reflectance degradation, MLM reflectance degradation, spectral purity transmission degradation, and so on. It is expected that 115-W light power will be attenuated to 0.321 W from the IF point to the wafer as a result. The exposure time per wafer can be calculated by dividing the total exposure energy at the wafer by the exposure power at the wafer. The stage overhead time includes the scanning-stage acceleration and deceleration times, the wafer alignment time, the wafer exchange time, and so on. It should be noticed that the required scanning length for a reticle stage is longer than the 25-mm field size, because the 2-mm slit width and ≈3-mm arc height are included. The time for running this 5-mm extra length might be counted as a part of the exposure time, but in this model it is included in the stage overhead. Next, how to improve the wafer throughput is discussed. The source output power, the illuminator transmittance, the PO-box transmittance, and the resist sensitivity are all equivalent in affecting the exposure time. If the resist sensitivity is improved by a factor of 2, the required source power is reduced by half. The scanning-stage acceleration also affects the wafer throughput, but its contribution is not the same as that of the above-mentioned factors. How each factor affects the wafer throughput is reviewed here. A simplified wafer throughput model, which is different from the model described above, is now introduced (see Fig. 2.3).13 The time required to process a wafer by a wafer scanner is described with the following expression: T = Tscan N + Toh = N(tacc + tsettle + texp + tsettle + tdec ) + Toh (L + H )W R 2P + 2tsettle + + Toh , =N aw W R P where Tscan = scanning time per field, N = field number per wafer, Toh = overhead time (wafer exchange, wafer alignment, etc.), tacc = acceleration time, tdec =
Figure 2.3 Exposure field and illumination ring-field.
EUV Source Requirements for EUV Lithography
33
Figure 2.4 Relationship between wafer throughput and stage acceleration.
deceleration time, texp = field exposure time (even velocity), tsettle = stage settling time (after accelerating and before decelerating), P = EUV intensity on wafer, aw = acceleration of wafer stage, W = field width, L = field height, H = arc height + slit width, and R = photoresist sensitivity. In this model, the time for stepping between fields is not calculated, because the stepping movement is assumed to finish within the scanning deceleration and the acceleration time. The wafer throughput is obtained from the expression 3,600/T , where T is in seconds. The relationship between the wafer throughput and the reticle stage acceleration is shown in Fig. 2.4. In this calculation, the photoresist sensitivity is 5 mJ/cm2 , the stage settling time is 25 ms, and the overhead time is 11.5 sec. Results for EUV intensities on wafers of 160, 320, and 640 mW are shown, while 321 mW was assumed in the typical throughput model in Table 2.3. The field size is 25 mm × 25 mm, and the number of fields is 89. Figure 2.4 shows that wafer throughputs of more than 100 per hour cannot be obtained if the EUV intensity on wafer is 160 mW, even if the reticle stage acceleration is higher than 6 G. If the EUV intensity is 640 mW, a reticle stage acceleration higher than 4 G is needed to take full advantage of the additional EUV power. 2.2.3 Repetition frequency The repetition frequency is determined from a specification of dose uniformity. The dose uniformity depends not only on the integrated energy stability of the EUV source, but also on the control and measurement accuracy of the dose in the exposure tool. The power at the wafer is 0.321 W in the typical wafer throughput model. The slit exposure area on the wafer is assumed to be 2 × 25 mm2 . Therefore, the average EUV power in the slit is 642 mW/cm2 . The exposure time is 7.8 ms at a point on a wafer if the resist sensitivity is 5 mJ/cm2 .
34
Chapter 2
In a case where the energy stability budget of the EUV source for dose control is 0.2% (3σ), 0.25% (3σ), or 0.3% (3σ), EUV light must expose the point with 112.5, 72, or 50 pulses, respectively, if the integrated energy stability over 50 pulses is 0.3% (3σ). To deliver more than those numbers of pulses in 7.8 ms, repetition frequencies more than 14.4, 9.2, and 6.4 kHz are needed, respectively. It is stated in the joint requirements that the repetition frequency must be higher than 7–10 kHz, depending on the design of the exposure tool. The width of the slit is limited because the number of mirrors in the projection optics is limited. The width is assumed to be 2 mm in the typical wafer throughput model. If the width changes, the requirement of the integrated energy stability or the repetition frequency may change. 2.2.4 Imaging The source-induced dose repeatability has a significant influence on the quality of the imaging (critical-dimension control). Figure 2.5 presents an example of a
Figure 2.5 Source-induced repeatability diagram.
EUV Source Requirements for EUV Lithography
35
simplified model based on critical-dimension control, which is determined by the source repeatability. If a dose accuracy of 10% is necessary from the critical-dimension-control point of view, then source-induced dose repeatability can contribute only 1% or less, as shown in Fig. 2.5. An accurate analysis of the nature of dose repeatability budgets is given in Ref. 9. The main components in the dose repeatability budget are: • the intensity pulse-to-pulse repeatability, and • the source pulse-to-pulse spatial stability. The influence of pulse-to-pulse variation of intensity on the dose repeatability (Di ) depends on the number of pulses in the slit and the magnitude of this variation (3σi ): 3σi Di = √ . N
(2.1)
Depending on the illuminator design, every movement of the source leads to an intensity shift in the slit. This means that some parts of the slit may receive an incorrect amount of energy. The influence of the spatial stability on the dose repeatability (Dsp ) depends on: • the slit-related spatial stability factor f2 (1/3 has been assumed here), • the magnitude of this variation (3σsp ), expressed as a percentage of the source size, and • the number of pulses in the slit (in the case of random positional variation). The dose repeatability for critical illumination is given by Dsp =
2 × 3σsp f2 . √ N
(2.2)
The following equation can be used to calculate the number of pulses in the slit: N=
wfq , v
(2.3)
where fq is the source repetition rate, w is the slit width, and v is the scan speed. In the case of a real optical design, the relations between these factors can be different. Table 2.4 summarizes the values used in Fig. 2.5. Using Eq. (2.3), the number of pulses in the slit can be calculated to be 100. The dose-induced repeatability budget is split evenly between dose repeatability (induced by spatial pulse-to-pulse repeatability) and repeatability of the pulse-to-
36
Chapter 2 Table 2.4 Values assumed in the example of Fig. 2.5. W V fq Source-induced repeatability budget
1.5 mm 150 mm/s 10 kHz 1%
pulse intensity. The different contributions are summed quadratically, since they are independent. Using Eqs. (2.1) and (2.2), it is possible to calculate the restrictions on spatial stability and the variation of the intensity of the source. The numbers listed in Fig. 2.5 are the 3σ values. It is apparent that the higher the repetition rate of the source, the better the dose repeatability. Thus, when choosing between two sources (other factors being the same), the source with a higher repetition rate and therefore lower energy per pulse is preferable. 2.2.5 Source cleanliness Next to output, cleanliness is the most critical characteristic of an EUV source, because it affects the wafer throughput and the CoO directly. It is desirable to minimize debris from the target, nozzle, or electrode reaching the IF. Residual debris hits and damages illuminator mirrors, and the mirror reflectivity will drop in proportion to the amount of debris and its kinetic energy. It is anticipated that the collector mirror that faces the source emission point will be damaged by debris and will be replaced periodically. But other illuminator mirrors after the IF cannot be replaced easily, because they are integrated into a wafer exposure tool and aligned precisely with each other. More than 30,000 light-on hours of source cleanliness after the IF is required to obtain a 10-year lifetime of the illuminator, where the exposure time is expected to be 1/3 of the wafer processing time. The amount of debris that is discharged through the opening between the source and the wafer exposure tool should be controlled. In addition, Cx Hy and H2 O, which flow into the wafer exposure tool through the opening, should be controlled because they contaminate the illuminator mirrors and the projection mirrors. In order to achieve the required source cleanliness, metrology and evaluation techniques are very important. 2.2.6 Etendue of source output and positioning stability Etendue is an optical invariant and is called by many different names.14 One of the names is “light-gathering power.” As implied by this terminology, when light enters an optical system with smaller etendue from another optical system with larger etendue, the former optical system fails to transmit some part of the light. Thus, an illuminator cannot transmit all light from an IF with larger etendue than that of the illuminator. Therefore, a given EUV power with a larger etendue than
EUV Source Requirements for EUV Lithography
37
that of the requirement is substantially equivalent to a smaller EUV power with the etendue of the requirement. The light that cannot be transmitted through the illuminator becomes thermal energy, and extra cooling is needed. The etendue at the IF must be smaller than that of the requirement. When area A on a wafer is exposed with uniform intensity and uniform numerical aperture, NA, the etendue, EP , of the projection optics is obtained by EP = A2π 1 − 1 − NA2 ≈ πA · NA2 . This is the etendue of the light exposed on the wafer and is also the etendue of the light that is outgoing from the reticle and is transmitted through the projection optics. On the other hand, the etendue, EI , of the light that impinges on the reticle is obtained by NA 2 EI = π Am2 σ · = πσ2 A · NA2 , m where σ is the coherence factor and m is the magnification. When there is an integrator in the illuminator, EI is the etendue of the light that is outgoing from the integrator and transmitted through a downstream part of the illuminator after the integrator. It is found that EP is different from EI unless σ is 1. This means that etendue is not necessarily conserved before and after the reticle. The zeroth-order diffraction light from the reticle is reflected at the same angle as incident light. However, the first-order diffraction light is reflected at a different angle from that of the zeroth order. Therefore, the etendue becomes bigger after the reticle. Whether an integrator is necessary or unnecessary in an EUV illuminator depends on the characteristics of the EUV source (e.g., the spatial uniformity and angular uniformity) and their temporal stability. The required characteristics of the integrator also depend on the characteristics of the EUV source. When an integrator is used in the illuminator, the integrator enlarges the etendue. If the area A is 50 mm2 , NA is 0.25, and σ is 0.6, then EP is 9.8 mm2 sr and EI is 3.5 mm2 sr. The coherence factor is changed for various device patterns and may become smaller. In such a case, EI becomes smaller than 3.5 mm2 sr. If an integrator is used, the etendue of the light that falls on the integrator (i.e., the etendue of the light that is outgoing from the IF and is transmitted through an upstream part of the illuminator before the integrator) may be much smaller than EI ; it is 1 mm2 sr in one optical design of the illuminator. It is shown in the joint requirements that the etendue must be smaller than 1–3.3 mm2 sr. If the center of gravity of EUV light at the IF moves, the movement results in both etendue enlargement and deterioration of illumination uniformity. If the range of the movement is less than 10% of the beam size, it seems to cause few problems. However, the required positioning stability has not yet been agreed on in the joint requirements.
38
Chapter 2
2.2.7 Spectral purity The DUV/VUV power output from the source is required to be weak, because it behaves as a flare at the wafer; namely, it exposes the photoresist everywhere and affects critical-dimension control. The critical-dimension error budget must be discussed in order to decide the allowance of DUV/VUV intensity at the wafer, but a provisional number, less than 1% of EUV, is established here. A wafer heated by IR/visible light expands thermally, and the overlay accuracy is degraded by the wafer expansion. The allowable IR/visible light intensity at the wafer is assumed to be less than 10% of EUV intensity here. The allowable DUV/VUV power and IR/visible power at the IF can be calculated using the spectral transmittance of illumination and projection optics and the allowable intensity at the wafer, as is done above. The spectral reflectivity of a multilayer coated mirror is shown in Fig. 2.6. The expected reflectivity at 13.5 nm is 67.5%, which is indicated by a horizontal solid line. The average reflectivity from 130 to 400 nm is about 60%, and it is much smaller than the EUV reflectivity (67.5%). But the reflectivity for some wavelengths is higher than 67.5%, and this band is dominant when the allowable DUV/VUV power is calculated. The reflectivity for IR is very high; more than 90% is expected. IR light is transmitted from the IF point to the wafer with little attenuation. In order to keep the ratio of the IR/visible light intensity to EUV intensity below 10% at the wafer, the allowable IR/visible light power at the IF point may need to be 0.2% or less of the EUV inband power. 2.3 Component Degradation The throughput of an exposure tool should meet the specification even at the end of life of every component. Table 2.5 shows the conditions for the component
Figure 2.6 Spectral reflectivity of a multilayer coated mirror.
EUV Source Requirements for EUV Lithography
39
Table 2.5 Conditions of component degradation calculation. Collector end-of-life transmission Electrode end-of-life efficiency ML end-of-life transmission Filter end-of-life transmission System end-of-life transmission Remarks: • End-of-life means replace or clean component • Anticipated required margin
90% 90% 85% 95% 65% 90%
degradation calculation. The collector transmission, electrode efficiency, multilayer transmission, and filter transmission are end-of-life degradation factors that are assumed to be 90%, 90%, 85%, and 95%, respectively. To obtain the multilayer transmission, it is assumed that the reflectivity of each MLM decreases by 1% on average. The system end-of-life transmission is the total degradation calculated from the other four degradation factors and is 65%. Besides the above conditions, there may be some unexpected component degradation. This anticipated required margin is thought to be 90%. In the typical wafer throughput model, we assumed the margin is 95%. Therefore, in the typical throughput model we concluded that intensity of EUV light is decreased 37% by overall component degradation. Components must be replaced or cleaned and recovered at the end of their life. Multilayer mirrors, except the first few mirrors of the illuminator, are assumed not to be replaceable. The lifetimes of the other MLMs must be the same as that of the exposure tool itself. The collector and electrode must be easily replaceable, in view of their present achieved lifetimes. The exchange time and cost of the electrode, the collector, debris mitigation, and the spectral purity filter should be included in the total maintenance time and cost. The mean time between failure (MTBF), the mean time to repair (MTTR), the scheduled downtime for routine maintenance, and the maintenance cost for the EUV source should be about the same as or modestly greater than those of present excimer ArF and KrF lasers for use in lithography. The lifetime of source components has to be determined from not only the source power but also all other requirements: etendue, stability, etc. 2.4 Cost of Ownership The purchase of photolithography equipment is a complex decision. Many aspects need to be weighed against one another in order to justify the preference for a specific supplier. In view of the ever-increasing purchasing cost per unit, this evaluation needs to be performed very accurately. One important parameter is the cost of ownership (CoO) of the exposure tool, to which the operating cost of the source is a considerable contributor. The cost of source operation involves many aspects. Roughly they can be split into operating costs, consumables, and clean-room area costs.
40
Chapter 2
Examples of operating costs are those of wall-plug power, fuel material such as Xe or Sn, various gases, and cooling water. Consumables are parts that need to be exchanged due to operational wear or as part of preventive maintenance. Examples for DPP systems are the electrode set, collection optics, and parts of the mitigation system. For LPP systems parts of the drive laser must be exchanged on a regular basis, and within the discharge volume, the target delivery systems and collection optics must be considered as replaceable parts as well. Looking at today’s status of development, it is not possible to give an accurate estimate of what the CoO of the first tools will be. Large error bars will be there, and even some of the future spare parts are still in the definition phase right now. A simplified model (2.4) similar to Ref. 12 can be used for the CoO of the source. It is apparent that the total CoO will depend on such quantities as the power of the source, optical system throughput, and resist sensitivity, and on the throughput as well. But once a certain throughput for certain system parameters is evaluated, the formula for the CoO per wafer level exposure can be written as initial cost 1 1 1 size · (price per m2 ) + · + + CoO = throughput · (hours/year) throughput · (hours/year) 5 10 25 +
consumables . throughput · (hours/year)
(2.4)
Real values, which include detailed analyses of the system, should be used for this calculation. The throughput has a major influence on the CoO of the complete system; let us take it fixed at, say, 100 wafers/h and calculate an example CoO of the source as a function of initial source cost and source consumables cost. An example similar to that in Ref. 12 is considered, and the following values on a yearly basis are used in the calculation: • $500/m2 has been assumed for the cost of the clean-room floor. • The number of hours per year equals 24 × 365 × 65% utilization = 5700 h. • The fraction 1/5 represents 5-year depreciation; 1/10, 10% interest; and 1/25, a 4% service cost. • Footprint + service area: 20 m2 . • Throughput: 100 wafers/h. Figure 2.7 presents the results of these analyses. It is clear that the main driver of the CoO is the purchasing price of the source itself. At the same time one should not disregard the price of consumables in the evaluations. The target consumables–spare-part cost should be optimized to a value where present photolithography tools are operational in the field.
EUV Source Requirements for EUV Lithography
41
Figure 2.7 CoO of the source as a function of initial costs and consumables, where wle stands for wafer level exposure.
2.5 Conclusions The joint requirements for EUV sources have been specified by exposure-tool manufacturers, and their bases have been explained above. They will be helpful for source developers and source suppliers. More detailed requirements or specifications for EUV sources are needed for exposure-tool manufacturers; many of them depend on both exposure-tool design and source design. Information exchange between exposure-tool manufacturers and source suppliers will be needed individually. However, source development is still the most critical issue for EUVL. The illuminator transmission and the sensitivity of the photoresist, which determine the required source power, need to be improved to relax the requirement for source power. Acknowledgments The authors thank Roel Moors for useful discussions. References 1. ASML, Canon, and Nikon, “Joint requirements,” EUV Source Workshop, Miyazaki, Japan (November 2004). Proceedings available at www.sematech.org. 2. U. Stamm, I. Ahmad, I. Balogh, et al., “High power discharge and laser produced plasma sources for EUV lithography,” 2nd International EUVL Symposium, Antwerp, Belgium (September 2003). Proceedings available at www.sematech.org. 3. A. Endo, T. Abe, T. Suganuma, et al., “Laser-produced-plasma light source development for EUV lithography at EUVA,” 2nd International EUVL
42
4.
5.
6.
7. 8.
9.
10. 11. 12.
13.
14.
Chapter 2
Symposium, Antwerp, Belgium (September 2003). Proceedings available at www.sematech.org. V. Banine, K. Koshelev, and E. Kieft, “Extreme ultraviolet sources for lithography applications,” 2nd International EUVL Symposium, Antwerp, Belgium (September 2003). Proceedings available at www.sematech.org. J. Pankert, “Philips’ EUV lamp: Status and roadmap,” 2nd International EUVL Symposium, Antwerp, Belgium (September 2003). Proceedings available at www.sematech.org. I. Fomenkov, S. Melnychuk, O. Khodykin, et al., “Performance of a dense plasma focus light source for EUV Lithography,” 2nd International EUVL Symposium, Antwerp, Belgium (September 2003). Proceedings available at www.sematech.org. W. Partlo, I. Fomenkov, and D. Birx, “EUV (13.5 nm) light generation using a dense plasma focus device,” Proc. SPIE 3676, 846–858 (1999). V. Banine, J. Benschop, M. Leenders, and R. Moors, “Relationship between an EUV source and the performance of an EUV lithographic system,” Proc. SPIE 3997, 126–136 (2000). R. Stuik, E. Louis, A. Yakshin, et al., “Peak and integrated reflectivity, wavelength and gamma optimization of Mo/Si and Mo/Be multi-layer, multielement optics for extreme ultraviolet lithography,” J. Vac. Sci. Technol. B 17(6), 2998–3002 (1999). V. Banine and R. Moors, “Plasma sources for EUV lithography exposure tools,” J. Phys. D: Appl. Phys. 37, 3207–3212 (2004). Center for X-Ray Optics, LBNL, “X-Ray Interactions With Matter,” http://www-cxro.lbl.gov/optical_constants. V. Y. Banine, J. P. H. Benschop, and H. G. C. Werij, “Comparison of extreme ultraviolet sources for lithography applications,” Microelec. Eng. 53, 681–684 (2000). K. Ota, K. Tanaka, and H. Kondo, “Throughput model consideration and impact of throughput improvement request on exposure tool,” 2nd International EUVL Symposium, Antwerp, Belgium (September 2003). Proceedings available at www.sematech.org. W. H. Steel, “Luminosity, throughput, or etendue?” Appl. Opt. 13, 704 (1974).
Kazuya Ota is a staff scientist in the EUVL Development Department at Nikon, responsible for determining EUV exposuretool specifications and components. Ota graduated in physics from Nagoya University and began his career in 1983 as a design engineer developing a wafer alignment system for wafer scanners. Ota carried out aspherical surface metrology using interferometry at the ASET EUVL Laboratory from 1998 to 2001.
EUV Source Requirements for EUV Lithography
43
Yutaka Watanabe is a manager within Canon Inc.’s Nanotechnology and Advanced System Research Laboratories. He is responsible for EUV sources and metrology using EUV light. Dr. Watanabe received both a Ph.D. degree (1985) and a M.S. degree (1981) in physics from Osaka University.
Vadim Banine received a master’s degree in 1987 at Moscow Physical Technical Institute (MPTI), Russia. His area of specialization was general and plasma physics. He received a Ph.D. degree in 1995 and did his postdoctoral work in 1995–1996 at the Technical University of Eindhoven, The Netherlands, where his area of specialization was metrology of the combustion plasmas. He has worked at ASML from 1997 until the present as the EUV laboratories leader. His main areas of expertise are general and plasma physics, vacuum systems, lithography tools, metrology, and the organization of research projects. Hans Franken received a master’s degree in 1983 at Technical University, Eindhoven, The Netherlands. His areas of specialization were mechatronics, control electronics, and IC circuit design. He has designed physiotherapeutic equipment. He has worked at ASML from 1985 until the present in several capacities: electronics design engineer, system designer, and development project leader in several programs. He is now working in the EUV program. His main areas of expertise are project management, lithography tools, and servo control.
Section II
Fundamentals and Modeling The first part of Section II provides the fundamental atomic data for xenon and tin, the two leading choices of fuels for EUV sources. Because accurate fundamental data is key for modeling the performance of an EUV source, this information is covered in the latter part of this section. Chapter 3 provides the most relevant atomic data (energy levels and spectral lines) for xenon ions. Data are well referenced, plus an overview of the current status of available fundamental data for xenon ions is provided. However, a large number of fundamental atomic data still needs to be calculated, and it is not possible in a book chapter to give a comprehensive listing of all required fundamental constants to model EUV-generating plasmas. Chapter 4 presents the energy levels, transition probabilities, and spectra for tin ions that have been calculated using the Flexible Atomic Code (FAC). The spectrum of tin excited in a low-inductance vacuum spark is compared with the modeling results. The next two chapters in this section deal with the fundamentals of EUVgenerating plasmas. Chapter 5 addresses the physics of highly charged ions and makes a case for tin as a highly efficient fuel for generating EUV radiation, then discusses the unresolved transition arrays (UTA) of tin and briefly covers the issue of tin debris and mass-limited tin targets. Chapter 6 presents the physics of radiative collapse in plasma pinches and covers neck instabilities, among other topics. The next five chapters provide the results of modeling of DPP and LPP sources. Chapter 7 provides a qualitative description of modeling EUV sources to introduce readers to the physics behind computer models that describe the practical limits of EUV source performance. Chapter 8 describes the radiative magnetohydrodynamics (MHD) approach to model capillary discharges and DPP and LPP plasma sources. Examples for xenon and tin fuels are given. Chapter 9 also covers the radiative MHD modeling approach and provides modeling results for the performance of major commercial DPP EUV source designs operating on xenon fuel.
4h
Section II: Fundamentals and Modeling
Chapter 10 covers the fundamentals of modeling LPP-based EUV sources with an introduction to physical processes in laser plasmas, laser target interaction, and plasma expansion. Atomic physics and radiative processes in laser plasmas are covered, and examples of modeled emission spectra are provided. Chapter 11 focuses on estimating the CE of LPP plasmas for xenon and tin using a power balance model and compares modeling and experimental results.
Chapter 3
Atomic Xenon Data John D. Gillaspy Contents 3.1 Introduction 47 3.2 Specification of the Subtypes of Fundamental Atomic Data Needed 49 3.3 Overview and Current Status of Available Data for Xenon (q = 7 to q = 18) 53 3.4 References to Data for the Less-Critical Charge States (q < 7 or q > 18) of Xenon 54 3.5 Benchmarking Input Data 54 3.6 Benchmarking Output Data 55 3.7 Outlook and Future Data Needs 56 Acknowledgments 57 References (for main text) 57 Appendix A: International SEMATECH’s Fundamental Data Working Group 59 Appendix B: Xenon Atomic Data 59 B.1 Xe VIII (q = 7) 59 B.2 Xe IX (q = 8) 61 B.3 Xe X (q = 9) 63 B.4 Xe XI (q = 10) 64 B.5 Xe XII (q = 11) 65 B.6 Xe XIII (q = 12) 66 B.7 Xe XIV (q = 13) 66 B.8 Xe XV (q = 14) 67 B.9 Xe XVI (q = 15) 67 B.10 Xe XVII(q = 16) 68 B.11 Xe XVIII (q = 17) 68 B.12 Xe XIX (q = 18) 69 Tables B.1–B.11 71 3.1 Introduction The focus of this chapter is on fundamental atomic data; other sorts of fundamental data (related to the erosion of surfaces by plasma ions, for example) may be needed 47
48
Chapter 3
as well. The key aspects of plasma modeling are shown in a block diagram in Fig. 3.1. Accurate fundamental input data (the left block of Fig. 3.1) are crucial to the success of this overall scheme. Toward the end of this chapter, the discussion turns to benchmarking the atomic physics aspects of the plasma model (right block of Fig. 3.1). Other chapters in this volume discuss the other blocks. The necessary fundamental atomic data sets are typically very large because of the huge number (infinite, actually) of internal quantum states that even a single atom presents. By one estimate,1 the subset of the atomic data set needed to accurately model an EUVL plasma is on the order of 1 million numbers (including the ionization energies, transition energies, and a large variety of cross sections). Due to the sheer magnitude of the problem, most of these data must be calculated rather than determined experimentally. Because the EUVL plasmas are so hot that they produce highly charged ions (HCIs), and because few labs are equipped to study the atomic physics of HCIs, the reliability of the huge input data set (what I have called type I data1 ) is largely untested. Therefore, it is important not only to begin testing as many of the input data as is practical, but also to jump ahead and begin benchmark-testing the predicted output spectra (what I have called type II data1 ). These type II data can be used to assess the accuracy of the overall plasma model (including the accuracy and completeness of the type I input data). Both of these types of benchmarks are discussed further below. In order to assess the availability of relevant data and to evaluate the issues discussed in this chapter, International SEMATECH formed a Fundamental Data Working Group (ISMT FDWG) in 2003. Since that time, this group has held a number of deliberations, and their input helped form the substance of this chapter. Notice of significant omissions would be gladly welcomed by the author.2 The membership of the ISMT FDWG is listed in Appendix A.
Figure 3.1 Key aspects of plasma modeling, showing the two types of data discussed in this chapter (left and right blocks).
Atomic Xenon Data
49
3.2 Specification of the Subtypes of Fundamental Atomic Data Needed Because of the huge volume of type I data needed, it helps to have some sort of scheme to organize it, think about it, and discuss it. This section presents one such scheme. Each type I data point can be associated with a specific energy level, or levels, in the species and charge state of interest (if multiple levels are involved, the most deeply bound level can be used for the purposes of organizing the data). These energy levels, in turn, can be arranged in a large multidimensional array, E(Z, q, i). Each element of the array contains one number, with the indices along the axis of the array specified as below. The first axis of the energy array labels the atomic number (in the case of xenon, Z = 54). Future versions of this chapter may extend to Sn (Z = 50) or Li (Z = 3), as these are being considered as alternative emitters. The early focus on Xe and Sn by the microelectronics industry appears to be based largely on a Livermore study carried out by Spitzer et al.3 in 1994 using parameters somewhat different than those that are the focus of the community today. The Livermore study used a 4% FWHM reflectivity bandwidth centered at 12.9 nm for selected elements, and then interpolated the findings for the range Z = 13 to Z = 82 using theory. The laser used to produce the plasma operated at 532 and 1064 nm, and had pulse lengths in the range of 7.5 to 30 ns. The targets were all solid slabs. An unexpected finding of this work was a lack of dependence on laser wavelength. A reassessment of the “optimal emitter” using the best available modern atomic codes has been proposed by Feldman et al., but this has not been pursued. For now, we focus on atomic data for Xe because it was the consensus opinion of the FDWG that much of the understanding starting to emerge from Xe studies can be transferred to the case of Sn. The second axis of the energy array gives the number of atomic electrons missing: the ion charge (q = 0, 1, 2, . . .). For a complete description of Xe, one needs q = Z + 1 (including the neutral atom), or 55, different charge states. For EUVL, the focus is on 13.5-nm light emitted from plasmas around 30-eV temperature. In this case, the emitter has q = 10, and so clearly this is the most significant charge state of the 55 possible choices. Data from surrounding charge states are needed because the charge state of the emitter evolves from ionization from below (q < 10) and recombination from above (q > 10). The consensus of the FDWG is that q = 1 to q = 18 is needed in order to accurately model EUVL light sources, and that the range q = 7 to q = 18 is particularly crucial. The latter range is thus the focus of this chapter. The third axis of the energy array gives the energy level within the ion that is specified by the first two axes. To uniquely specify the energy level from a fundamental point of view, one needs a complete set of quantum numbers corresponding to the eigenvalues of the
50
Chapter 3
exact Hamiltonian. Unfortunately, the latter is not available in practice. Typically, the quantum numbers are specified assuming LS coupling, and then the wave functions are “corrected” by mixing in small components of nearby LS eigenstates. For example, = 0.981 + 0.022 .
(3.1)
In the case of highly charged ions, however, the mixing can be so strong that the “dominant” state is ambiguous; for example, = 0.321 + 0.322 + 0.073 + · · · .
(3.2)
The mixing coefficients given in Eq. (3.2) are from an actual case that arose in the analysis of xenon spectra in the 13.5-nm wavelength band.4 Switching to jj coupling, which is appropriate for very highly charged ions, is not of much help in this case, as the leading jj term is only 15%. This underscores the fact that Xe10+ is in a “messy” intermediate regime that is problematic from a theoretical point of view. Even in cases where one term in an expansion like that illustrated in Eq. (3.2) is dominant, differences between calculations may result in uncertainties in the coefficients sufficient to make the level identification ambiguous. The need for good ties to clean experiments, therefore, is even greater than usual. An alternative, operational approach is to delineate the energy levels by the values of their energies. One might hope to compare one calculation with another by comparing line lists. The spectrum of xenon near 13.5 nm is so dense, however, that this is of little value—the uncertainties in the calculations can be larger than the separations between the levels. The fact that Xe10+ has an unusually large number of levels with separations that fall within the 2% specified bandpass of the 13.5-nm EUVL center wavelength is, in fact, one of the reasons that it is an efficient emitter. The dense spectrum is also one of the reasons that very few fully resolved spectroscopic data were available in this wavelength band until recently. Spectra taken at moderate resolution have led to talk of “the three strong xenon lines at 13.5 nm,” but in fact under higher resolution these three lines appear as dozens of very closely spaced lines (see Fig. 3.2). Industry plasma modelers have already considered thousands of levels in their calculations, and are concerned that this may not be enough. In addition to the levels that directly lead to transitions in the desired wavelength band, other levels can be important because of their indirect influence on the desired radiation (radiative cascade from recombination into higher-lying levels, for example). Appendix B lists the xenon energy levels tabulated by Saloman at NIST.7 Also listed in this appendix are the references to the original data sources from the period 1961 to 2003. A particularly recent paper4 provides more results than were contained in an earlier rapid report.6 The ionization energy can be considered to be the asymptotic limit of an energy level as n (the principle quantum number) approaches infinity. Table 3.1 lists the
Atomic Xenon Data
51
Figure 3.2 Xenon spectra near 13.5 nm in (upper graph) moderate resolution using a high-quality industrial spectrometer (reprinted from Ref. 5 with permission from Cymer Inc.); and (lower graph) ultrahigh resolution using the world’s largest grazing-incidence spectrometer at NIST (reprinted from Ref. 6). The 2% bandpass window of a multilayer EUVL mirror array is shown overlaid in the upper spectrum.
ionization energies of the relevant charge states of xenon that were presented in Ref. 1. The transition energies (emission wavelengths) are determined by the differences between the energy levels. For a large number of energy levels, N , there are approximately 12 N 2 unique transition energies. Which of these transition energies is important is determined not only by their correspondence with the desired wavelength of the emitted light (13.5 nm), but also by the selection rules that allow or forbid transitions between them. In the case of highly charged ions, where many of the usual selection rules appear to be violated due to strong configuration interaction (level mixing), the question of which transition energies are significant is complex. In some cases, so-called “forbidden” transitions can be stronger than “allowed” ones. Furthermore, which energy levels are negligible can depend on the details of the plasma processes. For example, dielectronic recombination can indirectly alter the light emitted at 13.5 nm by changing the amount of q = 10 charge state and/or by leading to excited states that then cascade down to the ground state through multiple steps. Because dielectronic recombination depends on the number of free electrons present at specific velocities that are determined by the energy levels, simply selecting those levels that directly give rise to transitions at 13.5 nm will lead to errors in the model predictions.
52
Chapter 3
Table 3.1 Ionization energies of the first 18 stages of xenon. The column labeled EBIT refers to a tabulation of values that has been in use by the community of electron-beam iontrap users during the past 10–15 years. The column labeled SCDF contains the results of a recent single-configuration Dirac–Fock calculation;8 the column labeled SC-EBIT shows the difference between the previous two columns. Charge # of e0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 25 26
54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36
Roman
Config
Term
EBIT
SCDF
SC-EBIT
Literature
I II III IV V VI VII VIII IX X XI XII XII XIV XV XVI XVII XVIII XIX
5p6 5p5 5p4 5p3 5p2 5p 5s2 5s 4d10 4d9 4d8 4d7 4d6 4d5 4d4 4d3 4d2 4d 4p6
1S0 2P3/2 3P2 4S3/2 3P0 2P1/2 1S0 2S1/2 1S0 2D5/2 3F4 4F9/2 5D4 6S5/2 5D0 4F3/2 3F2 2D3/2 1S0
11.0 20.1 30.1 40.7 53.9 65.9 92.6 106.7 180.4 205.7 231.7 258.5 286.1 314.3 346.0 375.8 406.2 437.2 553.7
11.22673 19.85394 29.60376 41.65659 53.87642 65.71570 89.61138 104.1730 178.1859 201.6382 227.5624 254.6778 280.6667 314.2833 343.5413 373.1942 404.2271 433.7355 549.7384
0.22673 −0.24606 −0.49624 0.95659 −0.02358 −0.1843 −2.98862 −2.52699 −2.21412 −4.06176 −4.13756 −3.82221 −5.43335 −0.01668 −2.45869 −2.60579 −1.97295 −3.46445 −3.96157
12.12984 20.97502 31.04564 40.91478 54.14389 66.7030 91.59952 105.9761 179.8391
[at high q, agree with literature to 1%]
For each of the many levels in the energy array, there are a large number of associated fundamental data points associated with the variety of dynamical processes that can occur in the plasma (ultimately shifting the electronic occupation of this level). These processes can be written in terms of a cross section. The most important ones are delineated as follows: A. Ionization A1. Electron impact A2. Photoionization B. Recombination B1. DR B2. Three-body (Xe + e + e) B3. RR B4. Charge exchange (with every other possible charge state, and neutral) C. Excitation/relaxation C1. Electron impact C2. Photoabsorption (optical thickness issues; opacity) C3. Spontaneous emission (interaction with vacuum fluctuations) These are summarized schematically in Fig. 3.3.
Atomic Xenon Data
53
Figure 3.3 Schematic representation of the physical processes discussed in this chapter. eE = electron impact excitation, CE = charge exchange, PI = photoionization, eI = electron impact ionization, SE = spontaneous emission, DR = dielectronic recombination, PA = photoabsorption, RR = radiative recombination (two-body recombination), 3B = three-body recombination.
In summary, for each of the first 18 charge states of xenon, we need a large number of energy levels, which in turn determine an even larger number of transition energies. Furthermore, for each energy level we need a large number of cross sections corresponding to a variety of ionization, recombination, and excitation/relaxation mechanisms. 3.3 Overview and Current Status of Available Data for Xenon (q = 7 to q = 18) The ionization energies are known quite well. Representative values are listed in Table 3.1 above and in Appendix B below. New ionization energies for all of the ion stages of all the elements were recently published.9 Significant progress has been made in determining the most important parts of the energy-level array, and the consequent transition energies, as summarized in Appendix B. Almost no experiments are available to test the calculations of the relevant cross sections that are associated with each of the many energy levels. An important exception is described in the next paragraph. The electron-impact ionization cross section has recently been measured for the case of xenon in a charge state q = 10 (Xe10+ + e → Xe11+ + 2e) by the group of Alfred Mueller in Giessen,10 using the well-established techniques developed in their previous work. The result of this cross-section measurement is shown in Fig. 3.4. Bizau et al.11 present relative photoionization data on Xe up to q = 7. In collaboration with Ron Phaneuf’s group at the University of Nevada at Reno and collaborators at the Advanced Light Source at Berkeley, we have recently measured high absolute photoionization cross sections of Xe4+ , Xe5+ , and Xe6+ .12
54
Chapter 3
Figure 3.4 Electron-impact ionization cross section for Xe30+ going to Xe31+ .7 The subthreshold rise in the cross section is due to metastable states in the beam. (Courtesy of Alfred Mueller.)
3.4 References to Data for the Less-Critical Charge States (q < 7 or q > 18) of Xenon This section contains some references that may be of more general interest to the EUVL community than those listed elsewhere in this chapter. Ionization energies of all the elements are given in Ref. 13, and are available on the Web.14 An alternative complete (but unpublished) electronic compilation of all of the energy levels of all of the charge states of all the elements from Z = 1 to Z = 100 has been informally circulated within the NIST electron beam ion trap (EBIT) community during the past 15 years and is available through contact with that community. An expanded version of Appendix B (including data and literature references for all charge states of xenon) has been published elsewhere.7 The Oak Ridge National Laboratory (ORNL) cross-section database15 contains many references to work on electron-impact ionization, but at the time of this writing it contains nothing for q > 6 at energies under 80 eV. 3.5 Benchmarking Input Data As shown by the comparison of the numbers in the last column in Table 3.1, the ionization energies are well known (to about 3%).
Atomic Xenon Data
55
Calculated wavelengths sampled from the Argonne16 and Reno17 groups have been determined to be in good agreement with experimentally known values to within 0.1 nm (after adjustment, in one case,17 to the known ionization energies). The calculated values for electron-impact ionization of Xe10+ (converting it to 11+ Xe ) from the Argonne group16 have been determined to be in good agreement with the Giessen experiments, as described above. 3.6 Benchmarking Output Data These benchmarks fall into two classes. In what I call type B benchmarks, spectra from a plasma of unknown electron energy distribution are compared with model calculations. Either the model parameters or the experimental parameters are adjusted to optimize the agreement. In contrast, for what I call type A benchmarks the plasma electron energy distribution is well known and can be used as fixed input to the plasma model. The measured spectrum from the well-characterized plasma can then be compared with the calculated spectrum, with no (or relatively few) adjustable parameters. To my knowledge, no type A benchmark comparisons have been completed by the EUVL community. At the request of Intel, my group at NIST has been producing type A benchmark data using the EBIT. The EBIT has the particular advantage of not only having a very well-defined electron energy distribution, but also a very sharply peaked (nearly delta-function) and oriented (unidirectional) distribution. This makes it possible to very selectively test various collision processes that contribute to the overall light output of the plasma, and to allow for the possibility of testing polarization effects. The NIST EBIT is described in detail elsewhere.18–20 By comparing plasma models (suitably modified to take into account the proper energy distribution and observation angle), one can avoid the key weakness of type B benchmarks, namely that various inaccuracies in the model are compensating for each other and producing a reasonably good fit to the observed spectra, albeit for the wrong reasons. The cancellation of errors in type B benchmarks can frequently be adjusted to give good agreement with observations, but it will hold up less frequently when extrapolated to new plasma conditions outside those in the fit. Type A benchmarking is highly desirable given that the main goals of EUVL modeling are extrapolative: (1) determining the ultimate efficiency limits of EUVL light sources, and (2) assisting in the discovery of new source designs that will change the plasma output sufficiently to meet the design specifications of the semiconductor industry. Both of these goals involve extrapolation to regimes that are considerably beyond those achieved to date. A variety of NIST EBIT type A benchmark data are presently available for double-blind comparisons. An example of an EBIT EUV spectrum for Xe is shown in Fig. 3.5. More samples of EBIT data that can be used for benchmarking xenon models were published recently in a special cluster of articles on EUV light sources
56
Chapter 3
Figure 3.5 EUV spectrum of an optically thin Xe plasma produced in the NIST EBIT with an electron beam of density 1 × 1011 /cm3 . The observation angle was 90 deg to the beam direction, and the 210-eV electron energy is just above the ionization threshold needed to produce Xe10+ .
for semiconductor manufacturing.21 Additional data can be generated to suit the specific needs of particular modeling groups. Type B benchmarks are important because they take place in plasmas that correspond more closely to those that will be used in real EUVL light sources. An example of such a type B benchmark has been published by researchers at Cymer.22 Although these calculations give good agreement with the experiments, they predict that even more light output could be achieved at somewhat longer wavelengths (just under 15 nm) and lower plasma temperatures (around 25 eV); this prediction is not in agreement with the model calculations of the Argonne group.16 Other type B benchmark tests have been completed by the Saclay group23 and by Sasaki and collaborators.24 3.7 Outlook and Future Data Needs It should be clear from the above discussion that many more atomic data are needed in all categories in order to ensure that EUVL models are accurate. In Ref. 1, the
Atomic Xenon Data
57
International SEMATECH Fundamental Data Working Group highlighted the particularly urgent need for electron-impact ionization, excitation, and recombination cross sections, due to the virtual lack of reference data there. Furthermore, it was subsequently recommended that a code comparison workshop be held in order to compare the predictions of various codes with each other for a well-defined test case. Finally, it is perhaps worth emphasizing something that was discussed at the first EUV Source Modeling Workshop in 2003 in Antwerp: even if one shifts the source gas from xenon to tin, there is still a great deal to be learned about the physics of tin sources through additional fundamental work with xenon. This is due primarily to the similarities in the atomic structure and the utility of scaling laws. For example, what we learn about the xenon unresolved transition array (UTA) at just below 11 nm can tell us much about the emission in tin at 13.5 nm. This is described in more detail in a recent publication by Fahy et al.21 Acknowledgments I thank Alfred Mueller, Carsten Brandau, and Holger Knopp for measuring the electron-impact ionization cross section, Alfred Mueller for permission to reproduce it here, Ed Saloman and Joe Reader for providing the results of their work to me prior to publication, Malcolm W. Chase [Editor, Journal of Physical and Chemical Reference Data (JPCRD)] for permission to reproduce the material in Appendix B, Alex Aguilar for preparing Fig. 3.5 and for leading the photoionization measurements, the ISMT FDWG for much advice, and the NIST EBIT team (http://physics.nist.gov/MajResFac/EBIT/people.html) for valuable assistance. Funding of this work was provided by ISMT under LITH152. References (for main text) 1. J. D. Gillaspy, “EUV source fundamental data requirements,” ISMT Source Workshop, Santa Clara, CA (2003). Proceedings available at www.sematech.org. 2. Contact author via e-mail at
[email protected]. 3. R. C. Spitzer, T. J. Orzechowski, D. W. Phillion, R. L. Kauffman, and C. Cerjan, “Conversion efficiencies from laser-produced plasmas in the extreme ultraviolet regime,” J. Appl. Phys. 79, 2251–2258 (1996). 4. S. S. Churilov, Y. N. Joshi, J. Reader, and R. R. Kildiyarova, “4p6 4d8 -4d7 5p + 4d7 4f + 4p5 4d9 transitions in Xe Xl,” Phys. Scripta 70, 126–138 (2004). 5. Presented during a slide presentation at the 2002 EUV Source Workshop by I. Formenkov of Cymer, Inc. (http://www.cymer.com/). 6. S. Churilov, Y. N. Joshi, and J. Reader, “High-resolution spectrum of xenon ions at 13.4 nm,” Opt. Lett. 28, 1478–1480 (2003).
58
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7. E. Saloman, “Energy levels and observed spectral lines of xenon, XeI through XeLIV,” J. Phys. Chem. Ref. Data 33, 765–921 (2004). 8. Y.-K. Kim, private communication (2003). 9. G. C. Rodrigues, P. Indelicato, J. P. Santos, P. Patte, and F. Parente, “Systematic calculation of total atomic energies of ground state configurations,” At. Data Nucl. Data Tables 86, 117–233 (2004). 10. C. Brandau, H. Knopp, and A. Mueller, private communication of unpublished data. 11. J.-M. Bizau, J.-M. Esteva, D. Cubaynes, et al., “Photoionization of highly charged ions using an ECR ion source and undulator radiation,” Phys. Rev. Lett. 84, 435–438 (2000). 12. A. Aguilar, J. D. Gillaspy, G. F. Gribakin, et al., “Absolute photoionization cross sections for Xe4+ , Xe5+ , and Xe6+ near 13.5 nm: Experiment and theory” (prepared for publication). 13. T. A. Carlson, C. W. Nestor, Jr., N. Wasserman, and J. D. McDowell, “Calculated ionization potentials for multiply charged ions,” At. Data 2, 63–99 (1970). 14. SPECTR-W3 , “Ionization potentials,” http://spectr-w3.snz.ru/index.phtml. 15. The Controlled Fusion Atomic Data Center (CFADC) Bibliography, http://www-cfadc.phy.ornl.gov/bibliography/search.html. 16. A. Hassanein, private communication. 17. R. Mancini, private communication. 18. J. D. Gillaspy, “Highly charged ions,” J. Phys. B At. Mol. Opt. Phys. 34, R93– R130 (2001). 19. J. D. Gillaspy, L. P. Ratliff, J. R. Roberts, and E. Takacs, Eds., Highly Charged Ions: Publications of the EBIT Project, 1993–2001, NIST Stand. Technol. Spec. Publ. 972 (2002). 20. NIST’s Electron Beam Ion Trap (EBIT) Facility, http://physics.nist.gov/ebit. 21. K. Fahy, P. Dunne, L. McKinney, et al., “UTA versus line emission for EUVL: studies on xenon emission at the NIST EBIT,” J. Phys. D Appl. Phys. 37, 3225– 3232 (2004). 22. N. Bowering, M. Martins,W. N. Partlo, and I. V. Fomenkov, “Extreme ultraviolet emission spectra of highly ionized xenon and their comparison with model calculations,” J. Appl. Phys. 95, 16–23 (2004). 23. F. Gilleron, M. Poirier, T. Blenski, M. Schmidt, and T. Ceccotti, “Emissive properties of xenon ions from a laser-produced plasma in the 100–140 angstrom spectral range: Atomic-physics analysis of the experimental data,” J. Appl. Phys. 94, 2086–2096 (2003). 24. A. Sasaki, K. Nishihara, M. Murakami, et al., “Effect of the satellite lines and opacity on the extreme ultraviolet emission from high-density Xe plasmas,” Appl. Phys. Lett. 85, 5857–5859 (2004).
Atomic Xenon Data
59
Appendix A: International SEMATECH’s Fundamental Data Working Group Members of the International SEMATECH Fundamental Data Working Group in 2003 included John Gillaspy (NIST), chair; Vivek Bakshi, co-chair, ISMT Source Project leader; Howard Milchberg (University of Maryland); Ahmed Hassanein (Argonne National Laboratory); Martin Laming (U.S. Naval Research Laboratory); Yong-Ki Kim (NIST); Konstantin Koshelev (Institute of Spectroscopy, Troitsk); Gerry O’Sullivan (University College, Dublin); Roberto Mancini (University of Nevada, Reno); Martin Richardson (University of Central Florida); Bryan Rice (Intel); Jonathan Cobb (Motorola); and Martin Schmidt (CEA Saclay). Replacements in 2004 to the above members: Michel Poirier replaced Martin Schmidt (CEA Saclay); Yuri Ralchenko replaced Yong-Ki Kim (NIST); and Shahid Rauf replaced Jonathan Cobb (Motorola). Appendix B: Xenon Atomic Data A compilation of the energy levels, spectral lines (wavelengths), intensities, and ionization energies for all charge states of xenon, as prepared by Dr. Edward Saloman of NIST over the course of many years, was published while this book was in preparation7 (both in hardcopy and on the JPCRD Web site). A subset of that compilation for the most critical charge states for EUVL (q = 7 to q = 18) is reproduced at the end of this appendix with permission of Malcolm W. Chase, editor, JPCRD. In the second column of the energy tables, even parity is indicated with a “0” and odd parity is indicated with a “1.” Section B.1 contains the material for q = 7, Sec. B.2 contains the material for q = 8, and so on. Note that each of these sections has its own list of references. B.1 Xe
VIII
(q = 7)
Ag isoelectronic sequence Ground state 1s2 2s2 2p6 3s2 3p6 3d10 4s2 4p6 4d10 5s 2 S1/2 Ionization energy 854,755 ± 33 cm−1 (105.976 ± 0.004 eV) [96WAN] Partial analyses of the spectrum of seven times ionized xenon (Xe VIII), were published by several sources: [02CHU], [96WAN], [95LAR], [95DRU], [84KAU], [83BLA], [82OSU], [81KAU], [79ROB]. We use the levels determined by Wang et al. [96WAN] for the 8–9s, 8–9p, 7–9d, 5f 2 F7/2 , 6–9f, 5–9g, 6–9h, 7–10i, 8–10k, and 9l levels. We use Churilov and Joshi [02CHU] for the 4d9 5s4f levels. We use Larsson et al. [95LAR] for the 7p, 6d, and 4f levels. We use Kaufman and Sugar [84KAU] for the 4d9 5s5p levels. We use Kaufman and Sugar [81KAU] for the 5– 7s, 5–6p, 5d, and 5f 2 F5/2 levels. On the basis of the rejection by Kaufman and Sugar [84KAU] of Blackburn et al.’s [83BLA] results for the 4d9 5s5p levels, we have not included any of their levels or the related work of O’Sullivan [82OSU]
60
Chapter 3
in this compilation. Note that Kaufman and Sugar [84KAU] labeled their levels with the leading term. As a result, two different levels are designated 4d9 5s5p (3/2, 3 P0 )◦3/2 (at 550,449 and 556,619 cm−1 ). For consistency we maintain their designations. This only affects the lines 181.670 Å (with 550,449 cm−1 as its upper level) and 179.656 Å (with 556,619 cm−1 as its upper level). We quote the results presented in the Xe VIII level table to the indicated number of decimal places (zero) for levels with a decimal point. Levels without a decimal point have uncertainties in their tens place. Xe VIII lines have been reported by several sources: [61FAU], [79ROB], [80KER], [81BAS], [81KAU], [82OSU], [83BLA], [84KAU], [95DRU], [95LAR], [96WAN], [02CHU]. The sources of the lines in our Xe VIII line table are summarized in the Xe VIII line source table. Churilov and Joshi [02CHU] classified two Xe VIII resonance lines. They remeasured the spectrograms of Kaufman et al. [83KAU] using improved measurement techniques. Blackburn et al. [83BLA] classified 18 VUV lines. They used an LPP as their source. The quoted uncertainty of their wavelength measurements was 0.05 Å. However, due to the findings of Kaufman and Sugar [84KAU], none of their lines is used here. O’Sullivan [82OSU] classified 2 VUV lines using the experimental procedure of Blackburn et al. [83BLA]. These lines are also not used here. Where duplicate lines exist, the priority order used for selection was [02CHU], [84KAU], [81KAU], [79ROB], [61FAW], [95LAR], [96WAN], [95DRU], [81BAS], and [80KER]. No [80KER] or [61FAW] lines are in our final list. All candidate lines are passed through a program to determine if they correspond to a transition between the known Xe VIII levels. Only classifiable lines are included in our compilation. Transition-probability calculations utilizing the Cowan codes [81COW] with adjusted configuration average energies are used to help in choices between multiple possible classifications of lines. Intensities reported are those given in the stated references and are not on a common scale. Intensities are not reported for the collision-based spectroscopy, charge-exchange spectroscopy, or beam-foil results. The intensity codes given in the Xe VIII line table are taken from the specified sources. Their meanings are stated below: Symbol
Definition
b BF CBS CES
Blend Lines observed in beam-foil spectroscopy Lines observed in collision-based spectroscopy Lines observed in charge-exchange spectroscopy Two or more classifications of this line share the same intensity
*
The ionization energy was determined by [96WAN] by means of spectral analysis.
Atomic Xenon Data
61
Section B.1 References 61FAW
B. C. Fawcett, B. B. Jones, and R. Wilson, Proc. Phys. Soc. London 78, 1223 (1961). J. R. Roberts, E. J. Knystautas, and J. Sugar, J. Opt. Soc. Am. 69, 1620 (1979). J. A. Kernahan, E. H. Pinnington, J. A. O’Neill, J. L. Bahr, and K. E. Donnelly, J. Opt. Soc. Am. 70, 1126 (1980). S. Bashkin, R. Hallin, J. A. Leavitt, U. Litzén, and D. Walker, Phys. Scripta 23, 5 (1981). R. D. Cowan, The Theory of Atomic Structure and Spectra, University of California Press, Berkeley (1981). V. Kaufman and J. Sugar, Phys. Scripta 24, 738 (1981). G. O’Sullivan, J. Phys. B 15, L765 (1982). J. Blackburn, P. K. Carroll, J. Costello, and G. O’Sullivan, J. Opt. Soc. Am. 73, 1325 (1983). V. Kaufman, J. Sugar, and J. L. Tech, J. Opt. Soc. Am. 73, 691 (1983). V. Kaufman and J. Sugar, J. Opt. Soc. Am. B 1, 38 (1984). M. Druetta and D. Hitz, Nucl. Instrum. Methods B 98, 211 (1995). M. O. Larsson, A. M. Gonzalez, R. Hallin, F. Heijkenskjöld, R. Hutton, A. Langereis, B. Nyström, G. O’Sullivan, and A. Wännström, Phys. Scripta 51, 69 (1995). M. Wang, A. Arnesen, R. Hallin, F. Heijkenskjöld, A. Langereis, M. O. Larsson, C. Nordling, and A. Wännström, J. Opt. Soc. Am. B 13, 1650 (1996), 14, 1516 (1997). S. S. Churilov and Y. N. Joshi, Phys. Scr. 65, 40 (2002).
79ROB 80KER 81BAS 81COW 81KAU 82OSU 83BLA 83KAU 84KAU 95DRU 95LAR
96WAN
02CHU B.2 Xe
IX
(q = 8)
Pd isoelectronic sequence Ground state 1s2 2s2 2p6 3s2 3p6 3d10 4s2 4p6 4d10 1 S0 Ionization energy 1,450,500 ± 1,000 cm−1 (179.85 ± 0.10 eV) [02CHUa ] An analysis of the spectrum of eight times ionized xenon, Xe IX (Pd-like xenon) was published by Churilov et al. [02CHUb ]. The uncertainty of their levels is about 20 cm−1 with respect to the ground state and 5 cm−1 relative to other levels. Five additional levels (those involving the 4d9 6p, 4d9 7p, and 4d9 6f configurations) are from Churilov and Joshi [02CHUa ] with uncertainties of about 20 cm−1 for levels below 1,100,000 cm−1 and 75 cm−1 for higher levels. We do not use the levels reported by Callegari et al. [02CAL], because they disagree with [02CHUb ] for most levels other than those belonging to the 4d9 5p configuration. The LS designation for some levels has very little physical significance and may not even be the largest eigenvector component.
62
Chapter 3
Churilov et al. [02CHUb ] was the source of 108 classified Xe IX lines in our Xe IX line list. They used a fast 40-kV capillary discharge with inductive storage as their source. The uncertainty of their wavelength measurements is 0.003 Å at wavelengths between 90 and 150 Å, and 0.007–0.010 Å at wavelengths between 300 and 800 Å. Churilov and Joshi [02CHUa ] was the source of five Xe IX classified resonance lines in the list. They remeasured the spectrograms of [83KAU] using improved measurement techniques. The uncertainty of their wavelength measurements is 0.003 Å at wavelengths longer than 90 Å, and 0.006 Å at shorter wavelengths. [83KAU] used a modified triggered spark initiated by a puff of xenon gas as their source. Callegari et al. [02CAL] was the source of 31 line classifications in our list. They classified 109 lines, but only 61 of them are consistent with the energy levels chosen above. They used a capillary pulsed discharge as their source. The uncertainty of their wavelength measurements is 0.02 Å. Where duplicate lines exist, the priority order used for selection was [02CHUb ], [02CHUa ], then [02CAL]. Earlier work with greater wavelength uncertainty was carried out by [61FAW], [64FAW], [82SUG], [82OSU], [83BLA], [94KAM], and [96LEM]. Any lines from these references were superseded by those from the three above. All candidate lines are passed through a program to determine if they correspond to a transition between the known Xe IX levels. Only classifiable lines are included in our compilation. Transition-probability calculations utilizing the Cowan codes [81COW] with adjusted configuration average energies are used to help resolve choices between multiple possible classifications of lines. Intensities reported are those given in the stated references and are not on a common scale. The intensity codes given in the Xe IX line table are taken from the specified sources. Their meanings are stated below: Symbol
Definition
m b ?
Masked line Blend Tentative classification Two or more classifications of this line share the same intensity
*
The ionization energy was determined by Churilov and Joshi [02CHUa ] by means of spectral analysis. Section B.2 References 61FAW 64FAW
B. C. Fawcett, B. B. Jones, and R. Wilson, Proc. Phys. Soc. London 78, 1223 (1961). B. C. Fawcett, A. H. Gabriel, B. B. Jones, and N. J. Peacock, Proc. Phys. Soc. London 84, 257 (1964).
Atomic Xenon Data
81COW
R. D. Cowan, The Theory of Atomic Structure and Spectra, University of California Press, Berkeley (1981). G. O’Sullivan, J. Phys. B 15, L765 (1982). J. Sugar and V. Kaufman, Phys. Scripta 26, 419 (1982). J. Blackburn, P. K. Carroll, J. Costello, and G. O’Sullivan, J. Opt. Soc. Am. 73, 1325 (1983). V. Kaufman, J. Sugar, and J. L. Tech, J. Opt. Soc. Am. 73, 691 (1983). P. van Kampen, R. Hallin, F. Heijkenskjöld, A. Langereis, M. O. Larsson, C. Nordling, B. Nyström, G. O’Sullivan, and A. Wännström, Phys. Scripta 49, 198 (1994). B. E. Lemoff, G. Y. Yin, C. L. Gordon III, C. P. J. Barty, and S. E. Harris, J. Opt. Soc. Am. B 13, 180 (1996). F. Callegari, M. Gallardo, M. Raineri, A. G. Trigueiros, and J. G. Reyna Almandos, J. Quant. Spectrosc. Radiat. Transfer 73, 13 (2002). S. S. Churilov and Y. N. Joshi, Phys. Scripta 65, 40 (2002). S. S. Churilov, A. N. Ryabtsev, W.-Ü. L. Tchang-Brillet, and J.-F. Wyart, Phys. Scripta 66, 293 (2002).
82OSU 82SUG 83BLA 83KAU 94KAM
96LEM 02CAL
02CHUa 02CHUb
B.3 Xe
63
X
(q = 9)
Rh isoelectronic sequence Ground state 1s2 2s2 2p6 3s2 3p6 3d10 4s2 4p6 4d9 2 D5/2 Ionization energy 1,627,000 cm−1 (201.7 eV) [70CAR] A partial analysis of the spectrum of nine times ionized xenon, Xe X, was published by Churilov and Joshi [02CHU] based on experimental work of Kaufman et al. [83KAU]. They considered the transitions between the 4d9 ground configuration and the 4d8 5p, 4d8 4f, and 4p5 4d10 levels. We tabulate the 62 levels they determined in the Xe X level table. The levels have an uncertainty of 10 cm−1 . The levels of the excited configurations are very mixed in LS notation, and we follow Churilov and Joshi [02CHU] in not specifying an LS designation but assigning them by specifying only the configuration, the integer value of the energy level, the J value, and the odd parity. See [02CHU] for the leading LS terms of each level. The “?” after the 672,762-cm−1 J = 7/2 level indicates that this level is tentative. Churilov and Joshi [02CHU] classified 83 Xe X lines. They remeasured the spectrograms of [83KAU] using improved measurement techniques. The uncertainty of their wavelength measurements is 0.003 Å. These lines are listed in the Xe X line table. Kaufman et al. [83KAU] classified 47 lines. They used a modified triggered spark initiated by a puff of xenon gas as their source. The quoted uncertainty of their wavelength measurements is 0.005 Å.
64
Chapter 3
All candidate lines are passed through a program to determine if they correspond to a transition between the known Xe X levels. Only classifiable lines are included in our compilation. Transition-probability calculations utilizing the Cowan codes [81COW] are used by Churilov and Joshi [02CHU] to help in choices between multiple possible classifications of lines. Intensities reported are those given in Churilov and Joshi [02CHU]. The intensity codes given in the Xe X line table are taken from the specified source. Their meanings are stated below: Symbol
Definition
b m ?
Blended line Masked line Listed as a tentative classification in reference Two or more classifications of this line share the same intensity
*
The ionization energy was determined by Carlson et al. [70CAR] by means of a calculation based on a simple spherical-shell solution for neutral atoms. Section B.3 References 70CAR
T. A. Carlson, C. W. Nestor, Jr., N. Wasserman, and J. D. McDowell, At. Data 2, 63 (1970). R. D. Cowan, The Theory of Atomic Structure and Spectra, University of California Press, Berkeley (1981). V. Kaufman, J. Sugar, and J. L. Tech, J. Opt. Soc. Am. 73, 691 (1983). S. S. Churilov and Y. N. Joshi, Phys. Scripta 65, 40 (2002).
81COW 83KAU 02CHU B.4 Xe
XI
(q = 10)
Ru isoelectronic sequence Ground state 1s2 2s2 2p6 3s2 3p6 3d10 4s2 4p6 4d8 3 F4 Ionization energy 1,847,200 ± 1600 cm−1 (229.02 ± 0.20 eV) [03CHUb ] A partial analysis of the spectrum of ten times ionized xenon, Xe XI, was carried out by Churilov et al. [03CHU]a , [03CHU]b . They studied the transitions between the 4p6 4d8 ground configuration and the 4p6 4d7 5p, 4p6 4d7 4f, and 4p5 4d9 excited levels. We tabulate the 132 levels they determined in the Xe XI level table. The levels of the ground configuration have an estimated uncertainty of 10 cm−1 . The excited configuration levels have estimated uncertainties of 20–30 cm−1 . The levels of the excited configurations are very mixed in their term designations (and for several levels also in their configurations), so we do not specify an LS designation, but assign them by specifying only the configuration, the integer value of the energy level, the J value, and their odd parity. See Churilov et al. [03CHU]b
Atomic Xenon Data
65
for the leading LS terms of each level. A “?” after a level indicates that the level is tentative. Churilov et al. [03CHU]a classified 16 prominent Xe XI lines, and Churilov et al. [03CHU]b classified 201 Xe XI lines. They used a low-inductance triggered spark initiated by a puff of xenon gas as their source. The uncertainty of their wavelength measurements is 0.003 Å. The lines listed in the Xe XI line table are taken from [03CHU]b . All candidate lines are passed through a program to determine if they correspond to a transition between the known Xe XI levels. Only classifiable lines are included in our compilation. Transition-probability calculations utilizing the Cowan codes [81COW] are used by Churilov et al. [03CHU]b to help in choices between multiple possible classifications of lines. Intensities reported are those given in Churilov et al. [03CHU]b . The intensity codes given in the Xe XI line table are taken from the specified source. Their meanings are stated below: Symbol
Definition
bl m ?
Blended line Masked line Listed as a tentative classification in reference Two or more classifications of this line share the same intensity
*
The ionization energy was determined by Churilov et al. [03CHU]b by means of semiempirical calculations. Section B.4 References 81COW
R. D. Cowan, The Theory of Atomic Structure and Spectra, University of California Press, Berkeley (1981). S. S. Churilov, Y. N. Joshi, and J. Reader, Opt. Lett. 28, 1478 (2003). S. S. Churilov, Y. N. Joshi, J. Reader, and R. R. Kildiyarova, “Analysis of the 4p6 4d8 − (4d7 5p + 4d7 4f + 4p5 4d9 ) transitions in Xe XI ion,” Phys. Scripta 70, 126 (2004).
03CHUa 03CHUb
B.5 Xe
XII
(q = 11)
Tc isoelectronic sequence Ground state 1s2 2s2 2p6 3s2 3p6 3d10 4s2 4p6 4d7 4 F9/2 Ionization energy 2,125,000 cm−1 (263.5 eV) [70CAR] The ground state of Xe XII was determined by means of a calculation using the Cowan codes [81COW]. No wavelengths or energy levels have been reported for this ion. Klosner and Silfvast [00KLO] have identified emission around 110 Å from a capillary-discharge plasma as being from Xe XII. The ionization energy was
66
Chapter 3
determined by Carlson et al. [70CAR] by means of a calculation based on a simple spherical shell solution for neutral atoms. Section B.5 References 70CAR
T. A. Carlson, C. W. Nestor, Jr., N. Wasserman, and J. D. McDowell, At. Data 2, 63 (1970). R. D. Cowan, The Theory of Atomic Structure and Spectra, University of California Press, Berkeley (1981). M. A. Klosner and W. T. Silfvast, J. Opt. Soc. Am. B 17, 1279 (2000).
81COW 00KLO B.6 Xe
XIII
(q = 12)
Mo isoelectronic sequence Ground state 1s2 2s2 2p6 3s2 3p6 3d10 4s2 4p6 4d6 5 D4 Ionization energy 2,374,000 cm−1 (294.4 eV) [70CAR] The ground state of Xe XIII was determined by means of a calculation using the Cowan codes [81COW]. No wavelengths or energy levels have been reported for this ion. The ionization energy was determined by Carlson et al. [70CAR] by means of a calculation based on a simple spherical-shell solution for neutral atoms. Section B.6 References 70CAR
T. A. Carlson, C. W. Nestor, Jr., N. Wasserman, and J. D. McDowell, At. Data 2, 63 (1970). R. D. Cowan, The Theory of Atomic Structure and Spectra, University of California Press, Berkeley (1981).
81COW
B.7 Xe
XIV
(q = 13)
Nb isoelectronic sequence Ground state 1s2 2s2 2p6 3s2 3p6 3d10 4s2 4p6 4d5 6 S5/2 Ionization energy 2,624,000 cm−1 (325.3 eV) [70CAR] The ground state of Xe XIV was determined by means of a calculation using the Cowan codes [81COW]. No wavelengths or energy levels have been reported for this ion. The ionization energy was determined by Carlson et al. [70CAR] by means of a calculation based on a simple spherical-shell solution for neutral atoms.
Atomic Xenon Data
67
Section B.7 References 70CAR
T. A. Carlson, C. W. Nestor, Jr., N. Wasserman, and J. D. McDowell, At. Data 2, 63 (1970). R. D. Cowan, The Theory of Atomic Structure and Spectra, University of California Press, Berkeley (1981).
81COW
B.8 Xe
XV
(q = 14)
Zr isoelectronic sequence Ground state 1s2 2s2 2p6 3s2 3p6 3d10 4s2 4p6 4d4 5 D0 Ionization energy 2,890,000 cm−1 (358.3 eV) [70CAR] The ground state of Xe XV was determined by means of a calculation using the Cowan codes [81COW]. No wavelengths or energy levels have been reported for this ion. The ionization energy was determined by Carlson et al. [70CAR] by means of a calculation based on a simple spherical-shell solution for neutral atoms. Section B.8 References 70CAR
T. A. Carlson, C. W. Nestor, Jr., N. Wasserman, and J. D. McDowell, At. Data 2, 63 (1970). R. D. Cowan, The Theory of Atomic Structure and Spectra, University of California Press, Berkeley (1981).
81COW
B.9 Xe
XVI
(q = 15)
Y isoelectronic sequence Ground state 1s2 2s2 2p6 3s2 3p6 3d10 4s2 4p6 4d3 4 F3/2 Ionization energy 3,142,000 cm−1 (389.6 eV) [70CAR] The ground state of Xe XVI was determined by means of a calculation using the Cowan codes [81COW]. No wavelengths or energy levels have been reported for this ion. The ionization energy was determined by Carlson et al. [70CAR] by means of a calculation based on a simple spherical-shell solution for neutral atoms. Section B.9 References 70CAR 81COW
T. A. Carlson, C. W. Nestor, Jr., N. Wasserman, and J. D. McDowell, At. Data 2, 63 (1970). R. D. Cowan, The Theory of Atomic Structure and Spectra, University of California Press, Berkeley (1981).
68
B.10 Xe
Chapter 3 XVII
(q = 16)
Sr isoelectronic sequence Ground state 1s2 2s2 2p6 3s2 3p6 3d10 4s2 4p6 4d2 3 F2 Ionization energy 3,395,000 cm−1 (420.9 eV) [70CAR] The ground state of Xe XVII was determined by means of a calculation using the Cowan codes [81COW]. No wavelengths or energy levels have been reported for this ion. The ionization energy was determined by Carlson et al. [70CAR] by means of a calculation based on a simple spherical-shell solution for neutral atoms. Section B.10 References 70CAR 81COW
B.11 Xe
T. A. Carlson, C. W. Nestor, Jr., N. Wasserman, and J. D. McDowell, At. Data 2, 63 (1970). R. D. Cowan, The Theory of Atomic Structure and Spectra, University of California Press, Berkeley (1981). XVIII
(q = 17)
Rb isoelectronic sequence Ground state 1s2 2s2 2p6 3s2 3p6 3d10 4s2 4p6 4d 2 D3/2 Ionization energy 3,647,000 cm−1 (452.2 eV) [70CAR] The ground state of Xe XVIII was determined by means of a calculation using the Cowan codes [81COW]. Three classified lines have been reported by Sugar et al. [92SUG] from work using a tokamak source: λ (Å)
I
Classification
109.521 107.224 108.005
30 40 60
4p6 4d 2 D3/2 –4p5 4d2 (1 Go ) 2 Fo5/2 4p6 4d 2 D5/2 –4p5 4 d2 (1 Go ) 2 Fo7/2 4p6 4d 2 D5/2 –4p5 4d2 (3 Fo ) 2 Do5/2
They quote an uncertainty of 0.005 Å for their wavelengths. The semiempirically corrected value (obtained by smoothing along the isoelectronic sequence) of the first of these lines gives a value of 913,000 ± 42 cm−1 for the energy of the 4p5 4d2 (1 Go ) 2 Fo5/2 level with respect to the ground state. The value of the 4p6 4d 2 D splitting was not determined. The ionization energy was determined by Carlson et al. [70CAR] by means of a calculation based on a simple spherical-shell solution for neutral atoms.
Atomic Xenon Data
69
Section B.11 References 70CAR 81COW 92SUG
B.12 Xe
T. A. Carlson, C. W. Nestor, Jr., N. Wasserman, and J. D. McDowell, At. Data 2, 63 (1970). R. D. Cowan, The Theory of Atomic Structure and Spectra, University of California Press, Berkeley (1981). J. Sugar, V. Kaufman, and W. L. Rowan, J. Opt. Soc. Am. B 9, 1959 (1992). XIX
(q = 18)
Kr isoelectronic sequence Ground state 1s2 2s2 2p6 3s2 3p6 3d10 4s2 4p6 1 S0 Ionization energy 4,618,000 cm−1 (572.5 eV) [70CAR] A very partial analysis of the spectrum of 18 times ionized xenon, Xe XIX, was published by Sugar et al. [91SUG]. We use their energy levels, which are based on semiempirically smoothed wavelengths. The absence of decimal points for values in the energy-level table indicates that the values above zero, in order of increasing value, have uncertainties of about 30 and 40 cm−1 , respectively. Sugar et al. [91SUG] classified two Xe XIX resonance lines. They used a tokamak as their light source. The estimated uncertainty of their wavelength measurements is 0.005 Å. Breton et al. [88BRE] classified one line at 106.37 Å, which was a small structure on a broad band. They also used a tokamak as their light source. The quoted uncertainty of their wavelength measurements is 0.05 Å. They tentatively assigned the line to a transition between the ground state and a 4p5 4d level. We did not include this line in the Xe XIX line table. We use the two lines of Sugar et al. [91SUG]. Intensities reported are those given in this reference. All candidate lines are passed through a program to determine if they correspond to a transition between the known Xe XIX levels. Only classifiable lines are included in our compilation. The intensity code given in the Xe XIX line table is specified below: Symbol
Definition
p
Perturbed by a close line
Crespo López-Urrutia et al. [02CRE] tentatively classify a line observed using an EBIT at 4363 ± 4 Å as the forbidden intraconfiguration transition 4p5 4d 3 P2 -3 P1 . The ionization energy was determined by Carlson et al. [70CAR] by means of a calculation based on a simple spherical-shell solution for neutral atoms.
70
Chapter 3
Section B.12 References 70CAR 88BRE
91SUG 02CRE
T. A. Carlson, C. W. Nestor, Jr., N. Wasserman, and J. D. McDowell, At. Data 2, 63 (1970). C. Breton, C. DeMichelis, W. Hecq, M. Mattioli, J. Ramette, B. Saoutic, C. Bauche-Arnoult, J. Bauche, and J. F. Wyart, Phys. Scripta. 37, 33 (1988). J. Sugar, V. Kaufman, D. H. Baik, Y.-K. Kim, and W. L. Rowan, J. Opt. Soc. Am. B 8, 2026 (1991). J. R. Crespo López-Urrutia, P. Beiersdorfer, K. Widmann, and V. Decaux, Can. J. Phys. 80, 1687 (2002).
Parity 0 1 1 1 1 0 0 0 1 1 1 1 0 0 1 1 1 1 1 1 1 1 1
Energy level (cm−1 ) 0. 116467. 135052. 265161 265711 309888. 312816. 395497. 443378. 450773. 497579. 498018. 527425 528794 541550. 550449. 555118. 556619. 562724. 564149. 568595. 574228. 585288.
2D
(5/2, 3 Po 1 ) (3/2, 3 Po 0 ) (5/2, 3 Po 2 ) (3/2, 3 Po 0 ) (3/2, 3 Po 1 ) (3/2, 3 Po 1 ) (3/2, 3 Po 2 ) (3/2, 3 Po 2 ) (5/2, 1 Po 1 )
4d9 (2 D5/2 )5s5p(3 Po 1 ) 4d9 (2 D3/2 )5s5p(3 Po 0 ) 4d9 (2 D5/2 )5s5p(3 Po 2 ) 4d9 (2 D3/2 )5s5p(3 Po 0 ) 4d9 (2 D3/2 )5s5p(3 Po 1 ) 4d9 (2 D3/2 )5s5p(3 Po 1 ) 4d9 (2 D3/2 )5s5p(3 Po 2 ) 4d9 (2 D3/2 )5s5p(3 Po 2 ) 4d9 (2 D5/2 )5s5p(1 Po 1 )
2D
2 Fo
3/2 3/2 1/2 3/2 3/2 1/2 1/2 3/2 3/2
3/2 5/2
5/2 7/2
2 Fo
2 Po
1/2 3/2
1/2
3/2 5/2
5/2 7/2
2 Po
2S
2D
2D
2 Fo
2 Fo
2 Po
1/2 3/2
1/2
2S 2 Po
J
Term
VIII .
6d 6d
5f 5f
6p 6p
6s
5d 5d
4f 4f
5p 5p
5s
Configuration
Table B.1 Energy levels of Xe
84KAU 84KAU 84KAU 84KAU 84KAU 84KAU 84KAU 84KAU 84KAU
95LAR 95LAR
81KAU 96WAN
81KAU 81KAU
81KAU
81KAU 81KAU
95LAR 95LAR
81KAU 81KAU
81KAU
Source of level
Atomic Xenon Data 71
Parity 1 0 0 0 1 1 1 1 0 0 0 0 0 1 1 1 1 1 1 0 0 0
Energy level (cm−1 ) 599973. 565296. 570268 570268 589827 593781 616368 616708 634595 635355 655008 656891 656891 659228 659228 669948 672187 684635 684818 696304 696678 708690
9s
8d 8d
7f 7f
8p 8p
6h 6h
6g 6g
8s
7d 7d
6f 6f
7p 7p
5g 5g
2S
2D
2D
2 Fo
2 Fo
2 Po
2 Po
2 Ho
2 Ho
2G
2G
2S
2D
1/2
3/2 5/2
5/2 7/2
1/2 3/2
9/2 11/2
7/2 9/2
1/2
3/2 5/2
2D
2 Fo
5/2 7/2
1/2 3/2
2 Fo
2 Po
2 Po
2G
7/2 9/2
1/2
2G
2S
7s
1/2
(3/2, 1 Po 1 )
4d9 (2 D3/2 )5s5p(1 Po 1 )
J
Term
Configuration
Table B.1 (Continued).
96WAN
96WAN 96WAN
96WAN 96WAN
96WAN 96WAN
96WAN 96WAN
96WAN 96WAN
96WAN
96WAN 96WAN
96WAN 96WAN
95LAR 95LAR
96WAN 96WAN
81KAU
84KAU
Source of level
72 Chapter 3
Parity 0 0 1 1 0 0 1 1 1 1 0 0 0 0 1 1 0 0 1 1 1 1
Energy level (cm−1 ) 709360 709360 711135 711135 711338 711338 717839 719277 727257 727403 735070 735510 743475 743475 744798 744798 744953 744953 744993 744993 755719 755757
9f 9f
8k 8k
8i 8i
8h 8h
8g 8g
9d 9d
8f 8f
9p 9p
7i 7i
7h 7h
7g 7g
Configuration
2 Fo
2 Fo
2 Ko
2 Ko
2I
2I
2 Ho
2 Ho
2G
5/2 7/2
13/2 15/2
11/2 13/2
9/2 11/2
7/2 9/2
2G
2D
3/2 5/2
5/2 7/2
1/2 3/2
11/2 13/2
9/2 11/2
7/2 9/2
J
2D
2 Fo
2 Fo
2 Po
2 Po
2I
2I
2 Ho
2 Ho
2G
2G
Term
Table B.1 (Continued).
96WAN 96WAN
96WAN 96WAN
96WAN 96WAN
96WAN 96WAN
96WAN 96WAN
96WAN 96WAN
96WAN 96WAN
96WAN 96WAN
96WAN 96WAN
96WAN 96WAN
96WAN 96WAN
Source of level
Atomic Xenon Data 73
Parity 0 1 1 0 0 1 1 0 0 0 0 1 1 1 1
Energy level (cm−1 ) 766889 767897 767897 768009 768009 768033 768033 768039 768039 784510 784510 784528 784528 811260 811400
4d9 5s(3 D)4f 4d9 5s(3 D)4f
10k 10k
10i 10i
9l 9l
9k 9k
9i 9i
9h 9h
9g
Configuration
2 Po
2 Po
2 Ko
2 Ko
2I
2I
2L
2L
2 Ko
2 Ko
2I
2I
2 Ho
1/2 3/2
13/2 15/2
11/2 13/2
15/2 17/2
13/2 15/2
11/2 13/2
9/2 11/2
9/2
2G 2 Ho
J
Term
Table B.1 (Continued).
02CHU 02CHU
96WAN 96WAN
96WAN 96WAN
96WAN 96WAN
96WAN 96WAN
96WAN 96WAN
96WAN 96WAN
96WAN
Source of level
74 Chapter 3
Observed wave number (103 cm−1 )
811.405 811.260 599.974 585.288 574.228 568.595 564.149 562.724 556.619 555.118 550.449 541.550 450.773 448.85 443.378 430.244 391.67 391.11 305.033 304.479 279.030 260.423 200.08 198.93 193.4210
Observed vacuum wavelength (Å)
123.243 123.265 166.674 170.856 174.147 175.872 177.258 177.707 179.656 180.142 181.670 184.655 221.841 222.79 225.541 232.426 255.32 255.68 327.833 328.430 358.384 383.99 499.8 502.7 517.007
20 15 15 100 5 3 35 50 30 5 10 10 15 40b 10 1 40 50 2 5 4 70b CBS CBS 50
Intensity and comment 5s 5s 5s 5s 5s 5s 5s 5s 5s 5s 5s 5s 5s 5p 5s 5p 4f 4f 4f 4f 5p 5p 6d 6d 5p
Configuration
2 Po
2D
2D
2 Po
2 Po
2 Fo
2 Fo
2 Fo
2 Fo
2 Po
2S
2 Po
2S
2S
2S
2S
2S
2S
2S
2S
2S
2S
2S
2S
2S
Term 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 3/2 5/2 7/2 5/2 7/2 1/2 3/2 3/2 5/2 1/2
J – – – – – – – – – – – – – – – – – – – – – – – – –
VIII .
4d9 5s(3 D)4f 4d9 (2 D3/2 )5s5p(1 Po 1 ) 4d9 (2 D5/2 )5s5p(1 Po 1 ) 4d9 (2 D3/2 )5s5p(3 Po 2 ) 4d9 (2 D3/2 )5s5p(3 Po 2 ) 4d9 (2 D3/2 )5s5p(3 Po 1 ) 4d9 (2 D3/2 )5s5p(3 Po 1 ) 4d9 (2 D3/2 )5s5p(3 Po 0 ) 4d9 (2 D5/2 )5s5p(3 Po 2 ) 4d9 (2 D3/2 )5s5p(3 Po 0 ) 4d9 (2 D5/2 )5s5p(3 Po 1 ) 6p 7s 6p 7s 6g 6g 5g 5g 6s 6s 8f 8f 5d
4d9 5s(3 D)4f
Configuration
Classification
Table B.2 Spectral lines of Xe
(3/2, 1 Po 1 ) (5/2, 1 Po 1 ) (3/2, 3 Po 2 ) (3/2, 3 Po 2 ) (3/2, 3 Po 1 ) (3/2, 3 Po 1 ) (3/2, 3 Po 0 ) (5/2, 3 Po 2 ) (3/2, 3 Po 0 ) (5/2, 3 Po 1 ) 2 Po 2S 2 Po 2S 2G 2G 2G 2G 2S 2S 2 Fo 2 Fo 2D
2 Po
2 Po
Term 3/2 1/2 1/2 3/2 3/2 1/2 1/2 3/2 3/2 1/2 3/2 3/2 3/2 1/2 1/2 1/2 7/2 9/2 7/2 9/2 1/2 1/2 5/2 7/2 3/2
J 0.003 0.003 0.005 0.005 0.005 0.005 0.005 0.005 0.005 0.005 0.005 0.005 0.005 0.02 0.005 0.005 0.02 0.02 0.005 0.005 0.005 0.02 0.4 0.4 0.005
Uncertainty of observed wavelength (Å)
02CHU 02CHU 84KAU 84KAU 84KAU 84KAU 84KAU 84KAU 84KAU 84KAU 84KAU 84KAU 81KAU 79ROB 81KAU 81KAU 79ROB 79ROB 81KAU 81KAU 81KAU 79ROB 96WAN 96WAN 81KAU
Source of line
Atomic Xenon Data 75
Observed wave number (103 cm−1 )
190.37 190.37 187.6909 185.171 184.744 177.7629 174.8576 159.08 159.08 157.11 150.22 140.86 140.86 140.86 137.939 135.0515 133.48 121.95 121.11 120.38 116.4677 114.90 114.55 108.78 108.78
Observed vacuum wavelength (Å)
525.3 525.3 532.791 540.04 541.29 562.547 571.894 628.6 628.6 636.5 665.7 709.9 709.9 709.9 724.96 740.458 749.2 820.0 825.7 830.7 858.607 870.3 873.0 919.3 919.3
Configuration 6d 6d 5d 5d 5d 5p 5p 5f 5f 6d 6f 5d 5g 5g 5d 5s 5d 6p 7d 7d 5s 7p 6p 6h 6h
Intensity and comment CBS* CBS* 1 50 10 50 5 CES* CES* CBS CBS CBS* CBS* CBS* 10 500 CBS CBS CBS CBS 500 CBS CBS CBS* CBS* 2 Ho
2 Ho
2 Po
2 Po
2S
2D
2D
2 Po
2D
2S
2D
2G
2G
2D
2 Fo
2D
2 Fo
2 Fo
2 Po
2 Po
2D
2D
2D
2D
2D
Term 5/2 3/2 3/2 5/2 5/2 3/2 3/2 5/2 7/2 3/2 7/2 3/2 7/2 9/2 5/2 1/2 3/2 1/2 3/2 5/2 1/2 3/2 3/2 11/2 9/2
J – – – – – – – – – – – – – – – – – – – – – – – – –
9p 9p 5f 5f 5f 5d 5d 6g 6g 7f 9g 6p 7h 7h 6p 5p 6p 7s 9f 9f 5p 9s 7s 9i 9i
Configuration
Classification
Table B.2 (Continued).
2I
2I
2S
2S
2 Po
2 Fo
2 Fo
2S
2 Po
2 Po
2 Po
2 Ho
2 Ho
2 Po
2G
2 Fo
2G
2G
2D
2D
2 Fo
2 Fo
2 Fo
2 Po
2 Po
Term 3/2 1/2 5/2 7/2 5/2 5/2 3/2 7/2 9/2 5/2 9/2 3/2 9/2 11/2 3/2 3/2 1/2 1/2 5/2 7/2 1/2 1/2 1/2 13/2 11/2
J 0.4 0.4 0.005 0.02 0.02 0.005 0.005 0.5 0.5 0.4 0.4 0.4 0.4 0.4 0.02 0.005 0.4 0.4 0.4 0.4 0.005 0.4 0.4 0.4 0.4
Uncertainty of observed wavelength (Å)
96WAN 96WAN 81KAU 79ROB 79ROB 81KAU 81KAU 95DRU 95DRU 96WAN 96WAN 96WAN 96WAN 96WAN 79ROB 81KAU 96WAN 96WAN 96WAN 96WAN 81KAU 96WAN 96WAN 96WAN 96WAN
Source of line
76 Chapter 3
Observed wave number (103 cm−1 )
106.99 91.98 88.96 88.96 88.96 85.71 85.71 84.03 83.31 79.94 79.94 78.02 76.65 73.36 73.36 73.24 73.24 72.68 72.25 70.48 66.35 65.13 65.13 64.99 63.29
Observed vacuum wavelength (Å)
934.7 1087.2 1124.1 1124.1 1124.1 1166.7 1166.7 1190.0 1200.3 1251.0 1251.0 1281.7 1304.6 1363.1 1363.1 1365.4 1365.4 1375.9 1384.1 1418.8 1507.2 1535.4 1535.4 1538.6 1580.0
CBS CBS CBS* CBS* CBS* CBS* CBS* CBS CBS CBS* CBS* CBS CBS CBS* CBS* CBS* CBS* BF BF CBS CBS CBS* CBS* CBS CBS
Intensity and comment 7s 7d 5g 5g 6d 6h 6h 6p 7d 6f 6f 6p 6p 7h 7h 7i 7i 5f 5f 6g 6d 7p 8p 6d 8p
Configuration
2 Po
2D
2 Po
2 Po
2D
2G
2 Fo
2 Fo
2I
2I
2 Ho
2 Ho
2 Po
2 Po
2 Fo
2 Fo
2D
2 Po
2 Ho
2 Ho
2D
2G
2G
2D
2S
Term 1/2 5/2 7/2 9/2 3/2 9/2 11/2 1/2 3/2 7/2 5/2 3/2 3/2 9/2 11/2 13/2 11/2 5/2 7/2 9/2 3/2 1/2 1/2 5/2 3/2
J – – – – – – – – – – – – – – – – – – – – – – – – –
8p 8f 6h 6h 6f 8i 8i 6d 9p 8d 8d 6d 6d 10i 10i 10k 10k 5g 5g 8f 7p 8s 9d 7p 9d
Configuration
Classification
Table B.2 (Continued).
2D
2 Po
2D
2S
2 Po
2 Fo
2G
2G
2 Ko
2 Ko
2I
2I
2D
2D
2D
2D
2 Po
2D
2I
2I
2 Fo
2 Ho
2 Ho
2 Fo
2 Po
Term 3/2 7/2 9/2 11/2 5/2 11/2 13/2 3/2 1/2 5/2 3/2 5/2 3/2 11/2 13/2 15/2 13/2 7/2 9/2 7/2 3/2 1/2 3/2 3/2 5/2
J 0.4 0.4 0.4 0.4 0.4 0.6 0.6 0.6 0.6 0.6 0.6 0.5 0.5 0.6 0.6 0.6 0.6 0.5 0.5 0.6 0.5 0.6 0.6 0.5 0.6
Uncertainty of observed wavelength (Å)
96WAN 96WAN 96WAN 96WAN 96WAN 96WAN 96WAN 96WAN 96WAN 96WAN 96WAN 95LAR 95LAR 96WAN 96WAN 96WAN 96WAN 81BAS 81BAS 96WAN 95LAR 96WAN 96WAN 95LAR 96WAN
Source of line
Atomic Xenon Data 77
Observed wave number (103 cm−1 )
62.82 62.402 59.36 59.11 58.54 58.54 56.873 56.873 56.696 56.696 55.288 54.212 54.212 52.108 52.108 50.718 50.040 49.465 47.894 47.106 46.391 44.759 44.727 41.574 40.822
Observed vacuum wavelength (Å)
1591.8 1602.5 1684.6 1691.8 1708.2 1708.2 1758.3 1758.3 1763.8 1763.8 1808.7 1844.6 1844.6 1919.1 1919.1 1971.7 1998.4 2021.0 2087.3 2122.2 2154.9 2233.5 2235.1 2404.6 2448.9
CBS CBS CBS CBS CBS* CBS* CBS* CBS* CBS* CBS* CBS BF* BF* BF* BF* CBS CBS CBS CBS CBS CBS CBS CBS CBS CBS
Intensity and comment 8s 6d 8d 8d 7g 7g 7h 7h 7i 7i 6s 6g 6g 6h 6h 7f 7d 7d 6s 4f 7g 7p 4f 7p 7p
Configuration
2 Po
2 Po
2 Fo
2 Po
2G
2 Fo
2S
2D
2D
2 Fo
2 Ho
2 Ho
2G
2G
2S
2I
2I
2 Ho
2 Ho
2G
2G
2D
2D
2D
2S
Term 1/2 3/2 3/2 5/2 9/2 7/2 11/2 9/2 11/2 13/2 1/2 7/2 9/2 9/2 11/2 7/2 3/2 5/2 1/2 7/2 9/2 1/2 5/2 3/2 3/2
J – – – – – – – – – – – – – – – – – – – – – – – – –
9p 7p 9f 9f 9h 9h 9i 9i 9k 9k 6p 7h 7h 7i 7i 9d 7f 7f 6p 5d 9f 7d 5d 7d 7d
Configuration
Classification
Table B.2 (Continued).
2D
2D
2D
2D
2 Fo
2D
2 Po
2 Fo
2 Fo
2D
2I
2I
2 Ho
2 Ho
2 Po
2 Ko
2 Ko
2I
2I
2 Ho
2 Ho
2 Fo
2 Fo
2 Po
2 Po
Term 1/2 1/2 5/2 7/2 11/2 9/2 13/2 11/2 13/2 15/2 3/2 9/2 11/2 11/2 13/2 5/2 5/2 7/2 1/2 5/2 7/2 3/2 3/2 5/2 3/2
J 0.6 0.5 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.5 0.5 0.5 0.5 0.5 0.6 0.6 0.6 0.5 0.5 0.6 0.6 0.5 0.6 0.6
Uncertainty of observed wavelength (Å)
96WAN 95LAR 96WAN 96WAN 96WAN 96WAN 96WAN 96WAN 96WAN 96WAN 95LAR 81BAS 81BAS 81BAS 81BAS 96WAN 96WAN 96WAN 95LAR 95LAR 96WAN 96WAN 95LAR 96WAN 96WAN
Source of line
78 Chapter 3
Observed wave number (103 cm−1 )
40.513 40.184 39.721 39.721 39.570 39.570 36.881 36.514 35.438 35.438 35.338 33.852 33.852 33.652 33.652 30.953 30.776 30.725 29.831 28.469 24.509 24.509 24.422 24.422 23.211
Observed vacuum wavelength (Å)
2467.6 2487.8 2516.8 2516.8 2526.4 2526.4 2710.6 2737.9 2821.0 2821.0 2829.0 2953.2 2953.2 2970.7 2970.7 3229.8 3248.4 3253.7 3351.2 3511.6 4079.0 4079.0 4093.5 4093.5 4307.1
CBS CBS CBS* CBS* CBS* CBS* CBS CBS CBS* CBS* CBS b BF* b BF* BF* BF* CBS CBS CBS CBS CBS CBS* CBS* CBS* CBS* CBS*
Intensity and comment 6f 6f 8h 8h 8i 8i 7d 8p 7g 7g 7d 7h 7h 7i 7i 8d 5f 8d 5f 7s 7s 8p 8g 8g 8h
Configuration
2 Ho
2G
2G
2 Po
2S
2S
2 Fo
2D
2 Fo
2D
2I
2I
2 Ho
2 Ho
2D
2G
2G
2 Po
2D
2I
2I
2 Ho
2 Ho
2 Fo
2 Fo
Term 5/2 7/2 9/2 11/2 13/2 11/2 5/2 3/2 7/2 9/2 3/2 9/2 11/2 11/2 13/2 3/2 7/2 5/2 5/2 1/2 1/2 3/2 7/2 9/2 11/2
J – – – – – – – – – – – – – – – – – – – – – – – – –
6g 6g 10i 10i 10k 10k 8p 9s 8h 8h 8p 8i 8i 8k 8k 8f 6d 8f 6d 7p 7p 8d 9h 9h 9i
Configuration
Classification
Table B.2 (Continued).
2I
2 Ho
2 Ho
2D
2 Po
2 Po
2D
2 Fo
2D
2 Fo
2 Ko
2 Ko
2I
2I
2 Po
2 Ho
2 Ho
2S
2 Po
2 Ko
2 Ko
2I
2I
2G
2G
Term 7/2 9/2 11/2 13/2 15/2 13/2 3/2 1/2 9/2 11/2 1/2 11/2 13/2 13/2 15/2 5/2 5/2 7/2 3/2 3/2 1/2 5/2 9/2 11/2 13/2
J 0.5 0.6 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.5 0.5 0.5 0.5 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
Uncertainty of observed wavelength (Å)
96WAN 96WAN 96WAN 96WAN 96WAN 96WAN 96WAN 96WAN 96WAN 96WAN 96WAN 81BAS 81BAS 81BAS 81BAS 96WAN 96WAN 96WAN 96WAN 96WAN 96WAN 96WAN 96WAN 96WAN 96WAN
Source of line
Atomic Xenon Data 79
7 10 12 10 2 9 83 2
79ROB 81BAS 81KAU 84KAU 95DRU 95LAR 96WAN 02CHU
CBS* CBS* CBS* CBS* CBS CBS CBS CBS CBS
Number of classifications
23.211 23.080 23.080 23.046 23.046 22.599 21.535 20.649 20.247 17.179
4307.1 4331.6 4331.6 4337.9 4337.9 4423.7 4642.4 4841.4 4937.6 5819.5
CBS*
Intensity and comment
Source
Observed wave number (103 cm−1 )
Observed vacuum wavelength (Å) Term
2S
2D
2D
2D
2D
2 Ko
2 Ko
2I
2I
2 Ho
9/2 11/2 13/2 13/2 15/2 5/2 3/2 3/2 5/2 1/2
J – – – – – – – – – –
Table B.3 Sources of Xe VIII
lines.
9i 9k 9k 9l 9l 9p 9p 9f 9f 8p
Configuration
Theta pinch Beam-foil spectroscopy Modified triggered spark initiated by a puff of Xe gas High-voltage spark discharge Charge-exchange spectroscopy Collision-based spectroscopy Collision-based spectroscopy Codified triggered spark initiated by a puff of Xe gas
Light source
8h 8i 8i 8k 8k 8d 8d 9d 9d 8s
Configuration
Classification
Table B.2 (Continued).
11/2 13/2 15/2 15/2 17/2 3/2 1/2 5/2 7/2 3/2
J 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
223–725 1376–2971 222–859 167–185 629 1282–2235 500–5820 123
Wavelength range (Å)
2 Po
2 Fo
2 Fo
2 Po
2 Po
2L
2L
2 Ko
2 Ko
2I
Term
Uncertainty of observed wavelength (Å)
0.02 0.5 0.005 0.005 0.5 0.5 0.4–0.8 0.003
Uncertainty (Å)
96WAN 96WAN 96WAN 96WAN 96WAN 96WAN 96WAN 96WAN 96WAN 96WAN
Source of line
80 Chapter 3
Parity 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0
Energy level (cm−1 ) 0. 453468. 456956. 470048. 473496. 575438. 578986. 593154. 594522. 596854. 602541. 604877. 605410. 607906. 616157. 618269. 621147. 665447.? 696312. 832414. 780792. 788522. 790022. 790742. 790854.
3D
4d9 5s 4d9 5s 4d9 5s 4d9 5s
4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d
4d9 4f 4d9 4f 4d9 4f
4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p
1S
4d10
1P
3G
3D
3G
3S
1 Po
3 Do
3 Po
3 Do
3 Do
1 Fo
3 Po
3 Do
1 Po
1 Do
3 Fo
3 Po
3 Fo
3 Fo
3 Po
1D
3D
3D
Term
Configuration
Table B.4 Energy levels of Xe IX.
1 4 2 5 1
1 1 1
2 3 2 1 4 2 1 3 0 3 1 2
3 2 1 2
0
J
02CHUb 02CHUb 02CHUb 02CHUb 02CHUb
02CHUb 02CHUb 02CHUb
02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb
02CHUb 02CHUb 02CHUb 02CHUb
02CHUb
Source of level
Atomic Xenon Data 81
Parity 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1
Energy level (cm−1 ) 792488. 795332. 796070. 797063. 798896. 803860. 805240. 807691. 809314. 810825. 811675. 813696. 843962. 963320. 972620. 995359. 995961. 998024. 998220. 998989. 999785. 1000432. 1001354. 1004493. 1012122. 1013161.?
4d9 5f 4d9 5f 4d9 5f 4d9 5f 4d9 5f 4d9 5f 4d9 5f 4d9 5f 4d9 5f 4d9 5f 4d9 5f
4d9 6p 4d9 6p
3D
4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d
1 Ho
3 Ho
3 Do
1 Fo
3 Go
1 Go
3 Fo
3 Fo
1 Do
3 Ho
3 Ho
1 Po
3 Po
1S
3F
3F
1D
1G
3D
3G
3P
3P
3F
3P
1F
Term
Configuration
Table B.4 (Continued).
6 5 2 3 4 4 5 3 1 4 5
1 1
3 3 2 4 0 1 3 1 4 2 2 3 0
J
02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb
02CHUa 02CHUa
02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb
Source of level
82 Chapter 3
Parity 1 1 1 1 1 1 1 1
Energy level (cm−1 ) 1014147. 1015439. 1017029. 1017377. 1036821. 1130660 1142635 ? 1170685
3 Fo
4d9 5f 4d9 5f 4d9 5f 4d9 5f 4d9 5f 1 Po 1 Po
4d9 6f
3 Po
4d9 7p 4d9 7p
1 Po
3 Go
3 Go
3 Do
Term
Configuration
Table B.4 (Continued).
1
1 1
2 3 4 3 1
J
02CHUa
02CHUa 02CHUa
02CHUb 02CHUb 02CHUb 02CHUb 02CHUb
Source of level
Atomic Xenon Data 83
Observed wave number (103 cm−1 )
1170.69 1142.64 1130.66 1036.82 1004.49 972.62 963.32 832.41 696.311 665.447 618.269 604.877 249.435 239.087 234.703 232.277 229.822 229.142 225.978 225.693 225.109 222.005 220.109 218.520 218.083
Observed vacuum wavelength (Å)
85.420 87.517 88.444 96.449 99.553 102.815 103.808 120.133 143.614 150.275 161.742 165.323 400.906 418.257 426.07 430.52 435.12 436.41 442.52 443.080 444.23 450.44 454.32 457.624 458.54
3 2 5? 35 10 10 12 200 90 5 650 950 26 171 2 2 1 1 2 31 9 1 1 90 1*
Intensity and comment 1S
4d10 4d10 4d10 4d10 4d10 4d10 4d10 4d10 4d10 4d10 4d10 4d10 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5d 4d9 5d 4d9 5p 4d9 5d 4d9 5d 4d9 5d 4d9 5p 4d9 5d 3P
3 Fo
1F
1F
3F
3 Do
1D
3D
3 Po
3 Po
3 Fo
1 Po
3 Po
1S
1S
1S
1S
1S
1S
1S
1S
1S
1S
1S
Term
Classification configuration
0 0 0 0 0 0 0 0 0 0 0 0 1 1 3 2 2 1 2 1 2 3 3 2 2
J
– – – – – – – – – – – – – – – – – – – – – – – – –
IX .
4d9 6f 4d9 7p 4d9 7p 4d9 5f 4d9 5f 4d9 6p 4d9 6p 4d9 4f 4d9 4f 4d9 4f 4d9 5p 4d9 5p 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5f 4d9 5f 4d9 5d 4d9 5f 4d9 5f 4d9 5f 4d9 5d 4d9 5f
Configuration
Table B.5 Spectral lines of Xe
3 Fo
3F
3 Do
3 Go
1 Po
1S
1 Po
1 Po
3G
3D
3F
1S
1S
1 Po
3 Do
3 Po
3 Do
1 Po
3 Po
1 Po
3 Do
1 Po
3 Po
1 Po
1 Po
Term
1 1 1 1 1 1 1 1 1 1 1 1 0 0 3 1 3 1 1 0 1 3 3 2 2
J
0.006 0.006 0.006 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.007 0.007 0.02 0.02 0.02 0.02 0.02 0.007 0.02 0.02 0.02 0.007 0.02
Uncertainty of observed wavelength (Å)
02CHUa 02CHUa 02CHUa 02CHUb 02CHUb 02CHUa 02CHUa 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CAL 02CAL 02CAL 02CAL 02CAL 02CHUb 02CAL 02CAL 02CAL 02CHUb 02CAL
Source of line
84 Chapter 3
Observed wave number (103 cm−1 )
218.083 217.672 217.052 216.343 216.301 215.429 214.588 214.551 213.499 213.174 212.477 212.090 211.031 210.703 210.473 209.691 209.538 209.343 209.161 208.299 208.299 208.247 208.198 207.440 207.170
Observed vacuum wavelength (Å)
458.54 459.407 460.719 462.229 462.319 464.19 466.010 466.09 468.386 469.10 470.64 471.498 473.864 474.601 475.12 476.892 477.240 477.685 478.10 480.08 480.08 480.20 480.313 482.068 482.695
Classification configuration
4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5d 4d9 5d 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5d 4d9 5d 4d9 5d 4d9 5d
Intensity and comment 1* 99 224 102 83 4 300m 3 223 5 4 276 66 55 1b 103 374 115 1 4b* 4b* 1 59 160 108 1P
3G
3D
3G
1 Do
3 Do
1 Do
3 Po
3 Fo
3G
3G
3 Fo
3 Fo
3 Fo
3 Fo
3 Po
3 Fo
3 Fo
3 Po
3 Po
3 Po
3 Fo
3 Po
3 Fo
3 Fo
Term
3 2 2 3 1 2 2 2 3 1 4 2 3 2 4 5 3 1 2 3 2 5 2 4 1
J
– – – – – – – – – – – – – – – – – – – – – – – – –
4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5f 4d9 5f 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5f 4d9 5f 4d9 5f 4d9 5f
Configuration
Table B.5 (Continued).
1 Do
3 Ho
3 Fo
3 Fo
1D
3F
3F
3P
3G
3 Go
3 Fo
3P
3D
3G
1G
3D
3D
3D
3D
1P
1D
1F
3D
1D
3F
Term
4 2 3 3 2 1 2 1 3 1 4 3 2 1 4 5 4 1 2 3 2 4 3 5 2
J
0.02 0.007 0.007 0.007 0.007 0.02 0.007 0.02 0.007 0.02 0.02 0.007 0.007 0.007 0.02 0.008 0.008 0.008 0.02 0.02 0.02 0.02 0.008 0.008 0.008
Uncertainty of observed wavelength (Å)
02CAL 02CHUb 02CHUb 02CHUb 02CHUb 02CAL 02CHUb 02CAL 02CHUb 02CAL 02CAL 02CHUb 02CHUb 02CHUb 02CAL 02CHUb 02CHUb 02CHUb 02CAL 02CAL 02CAL 02CAL 02CHUb 02CHUb 02CHUb
Source of line
Atomic Xenon Data 85
Observed wave number (103 cm−1 )
206.882 206.801 206.552 206.501 206.456 206.024 205.948 205.732 205.634 205.356 205.284 205.219 204.617 204.617 204.453 204.374 203.847 203.764 203.368 203.333 202.915 202.699 202.178 201.926 201.743
Observed vacuum wavelength (Å)
483.367 483.556 484.139 484.258 484.365 485.38 485.56 486.070 486.30 486.959 487.131 487.285 488.718 488.718 489.110 489.300 490.564 490.763 491.719 491.804 492.817 493.343 494.614 495.231 495.68
148 73 71 118 142 2 5 57 4 229 123 64 178* 178* 151 85 266b 73 232 144 71 154 169 70 3
Intensity and comment 3G
4d9 5d 4d9 5p 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5p 4d9 5d 4d9 5d 4d9 5p 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5p 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5p 4d9 5p 4d9 5p 4d9 5d 4d9 5d 3F
3F
3 Fo
1 Do
3 Fo
3F
3F
3F
1G
3 Po
1F
1D
3G
3G
3P
3 Po
3P
3D
1 Po
1F
3D
3D
1D
1 Po
Term
Classification configuration
3 1 2 3 1 3 1 3 0 2 2 5 5 2 3 1 4 2 4 3 2 2 2 4 3
J
– – – – – – – – – – – – – – – – – – – – – – – – –
4d9 5f 4d9 5d 4d9 5f 4d9 5f 4d9 5f 4d9 5f 4d9 5d 4d9 5f 4d9 5f 4d9 5d 4d9 5f 4d9 5f 4d9 5f 4d9 5f 4d9 5f 4d9 5d 4d9 5f 4d9 5f 4d9 5f 4d9 5f 4d9 5d 4d9 5d 4d9 5d 4d9 5f 4d9 5f
Configuration
Table B.5 (Continued).
3 Do
3 Fo
1F
3G
3P
3 Go
3 Go
3 Do
1 Ho
3P
1 Go
3 Do
3 Ho
3 Ho
1 Fo
3S
3 Do
3 Fo
1D
1 Fo
3 Fo
3 Fo
3 Go
3F
3 Ho
Term
4 2 3 4 2 3 2 3 1 1 3 5 6 3 4 0 5 3 5 4 2 3 3 4 3
J
0.008 0.008 0.008 0.008 0.008 0.02 0.02 0.008 0.02 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.02
Uncertainty of observed wavelength (Å)
02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CAL 02CAL 02CHUb 02CAL 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CAL
Source of line
86 Chapter 3
Observed wave number (103 cm−1 )
201.547 200.209 199.787 199.331 198.979 198.476 197.698 197.539 196.336 195.963 195.634 195.496 194.133 193.888 193.735 193.531 193.405 193.157 192.965 192.790 192.549 191.670 191.651 191.191 191.131
Observed vacuum wavelength (Å)
496.162 499.478 500.532 501.679 502.566 503.84 505.821 506.230 509.332 510.30 511.159 511.52 515.11 515.762 516.17 516.714 517.050 517.714 518.23 518.700 519.347 521.730 521.783 523.037 523.20
69 100 79 30 46 3 51 309 133 4 94 2 3 457 6 185 350m 354 4b 346 393 150 538 173 5
Intensity and comment 3 Po
4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5d 4d9 5p 4d9 5d 4d9 5p 4d9 5p 4d9 5p 4d9 5d 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5d 1G
1 Po
3 Do
3 Fo
3 Do
1 Do
3G
1 Fo
3 Do
1 Do
3G
3 Fo
3P
3 Po
3 Fo
3 Po
3 Po
1 Fo
3 Fo
3 Fo
1 Po
3 Fo
3 Po
3 Fo
Term
Classification configuration
1 4 0 2 1 4 2 3 1 0 4 1 1 4 3 2 1 3 3 2 2 4 3 1 4
J
– – – – – – – – – – – – – – – – – – – – – – – – –
4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5f 4d9 5d 4d9 5f 4d9 5d 4d9 5d 4d9 5d 4d9 5f 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5f
Configuration
Table B.5 (Continued).
3 Go
3P
3F
3G
3F
1F
3 Fo
1G
3F
3P
3 Fo
3G
1 Do
3D
3D
3P
1P
3F
1P
1F
3P
3D
3D
3F
3P
Term
2 4 1 3 1 3 1 3 1 1 3 2 2 5 4 2 2 4 3 3 3 4 4 2 5
J
0.008 0.008 0.008 0.008 0.008 0.02 0.008 0.008 0.008 0.02 0.008 0.02 0.02 0.008 0.02 0.008 0.008 0.008 0.02 0.008 0.008 0.008 0.008 0.008 0.02
Uncertainty of observed wavelength (Å)
02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CAL 02CHUb 02CHUb 02CHUb 02CAL 02CHUb 02CAL 02CAL 02CHUb 02CAL 02CHUb 02CHUb 02CHUb 02CAL 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CAL
Source of line
Atomic Xenon Data 87
Observed wave number (103 cm−1 )
189.925 189.679 189.419 189.080 188.310 187.081 185.977 185.591 184.616 183.111 182.712 181.749 178.249 167.679 164.190 162.689 161.314 159.199 151.942 151.100 149.0735 148.4556 148.2200 147.9202 147.6494
Observed vacuum wavelength (Å)
526.523 527.206 527.929 528.876 531.040 534.528 537.701 538.820 541.665 546.118 547.309 550.21 561.013 596.379 609.050 614.670 619.909 628.144 658.146 661.812 670.810 673.602 674.673 676.040 677.280
205 183 110 119 162 195 160 114 100 234 239 1 97 61 132 80 99 100 470 260 75 239 244 200m 300m
Intensity and comment 3 Do
4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5d 4d9 5p 4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s 1D
3D
3D
3D
3D
3D
3D
3D
3D
3D
3D
3D
1 Do
1P
3 Do
3 Do
3 Do
3 Do
1 Po
3 Do
1 Do
1 Fo
3 Do
3 Do
Term
Classification configuration
3 2 1 3 2 3 1 1 3 3 2 1 2 3 2 3 2 2 3 1 3 2 1 2 2
J
– – – – – – – – – – – – – – – – – – – – – – – – –
4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 5d 4d9 6p 4d9 5d 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p
Configuration
Table B.5 (Continued).
3 Do
1 Po
3 Do
3 Do
1 Do
3 Do
3 Do
1 Fo
3 Do
1 Fo
3 Do
3 Do
3S
1 Po
3P
3G
3D
3P
1P
3D
1P
3G
3D
1D
1F
Term
3 2 1 3 1 3 1 1 2 4 1 1 1 2 2 3 1 3 3 2 2 3 1 1 2
J
0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.02 0.008 0.008 0.008 0.008 0.008 0.008 0.009 0.009 0.009 0.009 0.009 0.009 0.009
Uncertainty of observed wavelength (Å)
02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CAL 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb
Source of line
88 Chapter 3
Observed wave number (103 cm−1 )
145.5848 144.7742 143.3862 142.6611 137.8592 137.5662 136.1982 134.8285 132.4907 131.9146 131.3845 129.0462 125.5159 123.1077 122.0301 121.9698 121.0258 119.6560 118.4826
Observed vacuum wavelength (Å)
686.885 690.731 697.417 700.962 725.378 726.923 734.224 741.683 754.770 758.066 761.125 774.916 796.712 812.297 819.470 819.875 826.270 835.729 844.006
256 103 494 396 107 148 80 152 121 131 731b 134 168 253 390 404 258 224 149
Intensity and comment 3D
4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s 3D
1D
1D
3D
3D
3D
3D
1D
1D
1D
3D
3D
3D
3D
3D
1D
3D
1D
Term
Classification configuration
2 2 3 2 1 2 2 1 1 2 2 2 3 1 2 3 2 2 2
J
– – – – – – – – – – – – – – – – – – –
4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p 4d9 5p
Configuration
Table B.5 (Continued).
3 Po
3 Fo
3 Po
3 Po
3 Fo
3 Fo
3 Fo
1 Do
1 Po
3 Do
1 Do
1 Po
3 Fo
3 Po
3 Po
1 Fo
3 Fo
3 Do
1 Do
Term
2 1 4 3 0 1 2 1 2 3 1 2 3 2 3 2 1 2 2
J
0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.010 0.010 0.010 0.010 0.010 0.010
Uncertainty of observed wavelength (Å)
02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb 02CHUb
Source of line
Atomic Xenon Data 89
Parity 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Energy level (cm−1 ) 0. 16725. 629040. 644130. 646494. 646880. 654245. 656520. 657645. 658993. 662160. 664256. 668525. 669531. 671045. 672762.? 674159. 675652. 675878. 677421. 677704. 681425. 682838. 682998. 684240. 688121.
Term 2D 2D
629040o 644130o 646494o 646880o 654245o 656520o 657645o 658993o 662160o 664256o 668525o 669531o 671045o 672762o 674159o 675652o 675878o 677421o 677704o 681425o 682838o 682998o 684240o 688121o
Configuration 4d9 4d9 4d8 5p 4d8 5p 4d8 5p 4d8 5p 4d8 5p 4d8 5p 4d8 5p 4d8 5p 4d8 5p 4d8 5p 4d8 5p 4d8 5p 4d8 5p 4d8 5p 4d8 5p 4d8 5p 4d8 5p 4d8 5p 4d8 5p 4d8 5p 4d8 5p 4d8 5p 4d8 5p 4d8 5p
Table B.6 Energy levels of Xe X.
7/2 3/2 5/2 7/2 3/2 1/2 5/2 7/2 3/2 5/2 5/2 7/2 5/2 7/2 3/2 5/2 7/2 3/2 1/2 1/2 5/2 3/2 7/2 3/2
5/2 3/2
J
02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU
02CHU 02CHU
Source of level
90 Chapter 3
Parity 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Energy level (cm−1 ) 690757. 691306. 694056. 695239. 696975. 701735. 703997. 705669. 723216. 745212. 629234. 924721. 676893. 678351. 682437. 684807. 686273. 687770. 689190. 697440. 698751. 701155. 702652. 708748. 711392.
Term 690757o 691306o 694056o 695239o 696975o 701735o 703997o 705669o 723216o 745212o 629234o 924721o 676893o 678351o 682437o 684807o 686273o 687770o 689190o 697440o 698751o 701155o 702652o 708748o 711392o
Configuration 4d8 5p 4d8 5p 4d8 5p 4d8 5p 4d8 5p 4d8 5p 4d8 5p 4d8 5p 4d8 5p 4d8 5p 4p5 4d10 4p5 4d10 4d8 4f 4d8 4f 4d8 4f 4d8 4f 4d8 4f 4d8 4f 4d8 4f 4d8 4f 4d8 4f 4d8 4f 4d8 4f 4d8 4f 4d8 4f
Table B.6 (Continued).
7/2 5/2 3/2 1/2 5/2 7/2 3/2 3/2 5/2 5/2 1/2 7/2 5/2
3/2 1/2
5/2 3/2 5/2 1/2 3/2 5/2 7/2 1/2 1/2 3/2
J
02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU
02CHU 02CHU
02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU
Source of level
Atomic Xenon Data 91
Parity 1 1 1 1 1 1 1 1 1 1 1
Energy level (cm−1 ) 713643. 721870. 725785. 737104. 749681. 753489. 864592. 870470. 874794. 881539. 887203.
Term 713643o 721870o 725785o 737104o 749681o 753489o 864592o 870470o 874794o 881539o 887203o
Configuration 4d8 4f 4d8 4f 4d8 4f 4d8 4f 4d8 4f 4d8 4f 4d8 4f 4d8 4f 4d8 4f 4d8 4f 4d8 4f
Table B.6 (Continued).
5/2 5/2 1/2 1/2 3/2 1/2 5/2 7/2 3/2 3/2 5/2
J
02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU
Source of level
92 Chapter 3
Observed wave number (103 cm−1 )
907.99 887.20 881.54 874.80 870.47 870.47 864.81 864.60 858.07 749.681 745.218 736.762 728.481 721.871 720.378 713.643 709.059 708.747 706.489 703.997 701.745 697.442 696.971 696.922 694.666
Observed vacuum wavelength (Å)
110.133 112.714 113.438 114.312 114.880 114.880 115.632 115.661 116.541 133.390 134.189 135.729 137.272 138.529 138.816 140.126 141.032 141.094 141.545 142.046 142.502 143.381 143.478 143.488 143.954
15 3 15 30 80* 80* 30 60 12 7 6 10 10 3 7 4 5 9 6 25 3 8 10m 7m 2
Intensity and comment 2D
4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
Term
Classification configuration
3/2 5/2 5/2 5/2 3/2 5/2 3/2 5/2 3/2 5/2 5/2 3/2 3/2 5/2 3/2 5/2 3/2 5/2 3/2 5/2 5/2 5/2 5/2 3/2 3/2
J
– – – – – – – – – – – – – – – – – – – – – – – – –
4p5 4d10 4d8 4f 4d8 4f 4d8 4f 4d8 4f 4d8 4f 4d8 4f 4d8 4f 4d8 4f 4d8 4f 4d8 5p 4d8 4f 4d8 5p 4d8 4f 4d8 4f 4d8 4f 4d8 4f 4d8 4f 4d8 5p 4d8 5p 4d8 5p 4d8 4f 4d8 5p 4d8 4f 4d8 4f
Configuration
Table B.7 Spectral lines of Xe X.
924721o 887203o 881539o 874794o 887203o 870470o 881539o 864592o 874794o 749681o 745212o 753489o 745212o 721870o 737104o 713643o 725785o 708748o 723216o 703997o 701735o 697440o 696975o 713643o 711392o
Term
1/2 5/2 3/2 3/2 5/2 7/2 3/2 5/2 3/2 3/2 3/2 1/2 3/2 5/2 1/2 5/2 1/2 7/2 1/2 7/2 5/2 3/2 3/2 5/2 5/2
J
0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003
Uncertainty of observed wavelength (Å)
02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU
Source of line
Atomic Xenon Data 93
Observed wave number (103 cm−1 )
694.064 691.300 690.746 689.199 688.942 688.113 687.772 686.271 685.928 685.011 684.430 684.238 682.999 682.836 682.445 682.026 680.249 678.514 678.343 677.424 677.323 676.892 675.877 674.591 674.159
Observed vacuum wavelength (Å)
144.079 144.655 144.771 145.096 145.150 145.325 145.397 145.715 145.788 145.983 146.107 146.148 146.413 146.448 146.532 146.622 147.005 147.381 147.418 147.618 147.640 147.734 147.956 148.238 148.333
2 20 7 5 35 25 4 4 3 55 17 8 15 5 4 5 2 8 6 72 34 6 100 10 30
Intensity and comment 2D
4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
Term
Classification configuration
5/2 5/2 5/2 5/2 3/2 5/2 5/2 5/2 3/2 3/2 3/2 5/2 5/2 5/2 5/2 3/2 3/2 3/2 5/2 5/2 3/2 5/2 5/2 3/2 5/2
J
– – – – – – – – – – – – – – – – – – – – – – – – –
4d8 5p 4d8 5p 4d8 5p 4d8 4f 4d8 5p 4d8 5p 4d8 4f 4d8 4f 4d8 4f 4d8 5p 4d8 4f 4d8 5p 4d8 5p 4d8 5p 4d8 4f 4d8 4f 4d8 5p 4d8 5p 4d8 4f 4d8 5p 4d8 5p 4d8 4f 4d8 5p 4d8 5p 4d8 5p
Configuration
Table B.7 (Continued).
694056o 691306o 690757o 689190o 705669o 688121o 687770o 686273o 702652o 701735o 701155o 684240o 682998o 682838o 682437o 698751o 696975o 695239o 678351o 677421o 694056o 676893o 675878o 691306o 674159o
Term
5/2 3/2 5/2 3/2 1/2 3/2 7/2 5/2 1/2 5/2 5/2 7/2 3/2 5/2 3/2 5/2 3/2 1/2 5/2 3/2 5/2 7/2 7/2 3/2 3/2
J
0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003
Uncertainty of observed wavelength (Å)
02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU
Source of line
94 Chapter 3
Observed wave number (103 cm−1 )
674.041 672.762 672.454 671.402 671.051 669.532 668.525 668.083 666.271 666.116 665.708 664.699 664.258 662.164 661.634 660.978 660.694 658.992 658.926 657.644 654.313 654.240 647.530 646.881 646.496
Observed vacuum wavelength (Å)
148.359 148.641 148.709 148.942 149.020 149.358 149.583 149.682 150.089 150.124 150.216 150.444 150.544 151.020 151.141 151.291 151.356 151.747 151.762 152.058 152.832 152.849 154.433 154.588 154.680
52 6? 23 44 75 80 42 4 150b 95b 5 9 90 10 9 6 4 80 27 78 6 5 6 8 24
Intensity and comment 2D
4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
2D
Term
Classification configuration
3/2 5/2 3/2 3/2 5/2 5/2 5/2 3/2 3/2 3/2 3/2 3/2 5/2 5/2 3/2 3/2 3/2 5/2 3/2 5/2 3/2 5/2 3/2 5/2 5/2
J
– – – – – – – – – – – – – – – – – – – – – – – – –
4d8 5p 4d8 5p 4d8 4f 4d8 5p 4d8 5p 4d8 5p 4d8 5p 4d8 4f 4d8 5p 4d8 5p 4d8 4f 4d8 5p 4d8 5p 4d8 5p 4d8 4f 4d8 5p 4d8 5p 4d8 5p 4d8 5p 4d8 5p 4d8 5p 4d8 5p 4d8 5p 4d8 5p 4d8 5p
Configuration
Table B.7 (Continued).
690757o 672762o 689190o 688121o 671045o 669531o 668525o 684807o 682998o 682838o 682437o 681425o 664256o 662160o 678351o 677704o 677421o 658993o 675652o 657645o 671045o 654245o 664256o 646880o 646494o
Term
5/2 7/2 3/2 3/2 5/2 7/2 5/2 1/2 3/2 5/2 3/2 1/2 5/2 3/2 5/2 1/2 3/2 7/2 5/2 5/2 5/2 3/2 5/2 7/2 5/2
J
0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003
Uncertainty of observed wavelength (Å)
02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU
Source of line
Atomic Xenon Data 95
Observed wave number (103 cm−1 )
645.432 644.131 639.795 637.523 629.232 629.042 627.400 612.512
Observed vacuum wavelength (Å)
154.935 155.248 156.300 156.857 158.924 158.972 159.388 163.262
15 4 3 5 7 3 10m 3
Intensity and comment 2D
4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 2D
2D
2D
2D
2D
2D
2D
Term
Classification configuration
3/2 5/2 3/2 3/2 5/2 5/2 3/2 3/2
J
– – – – – – – –
4d8 5p 4d8 5p 4d8 5p 4d8 5p 4p5 4d10 4d8 5p 4d8 5p 4p5 4d10
Configuration
Table B.7 (Continued).
662160o 644130o 656520o 654245o 629234o 629040o 644130o 629234o
Term
3/2 3/2 1/2 3/2 3/2 7/2 3/2 3/2
J
0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003
Uncertainty of observed wavelength (Å)
02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU 02CHU
Source of line
96 Chapter 3
Parity 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Energy level (cm−1 ) 0. 13140. 15205. 26670. 32210. 34610. 40835. 42900. 88130. 679572 ? 681023 ? 687020 ? 717330 ? 944705 951795 957488 695376 ? 709285 ? 712223 714855 715730 721001 ? 722439 725053 725825 730345
3F
1S
679572o 681023o 687020o 717330o 944705o 951795o 957488o 695376o 709285o 712223o 714855o 715730o 721001o 722439o 725053o 725825o 730345o
4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p5 4d9 4p5 4d9 4p5 4d9 4p5 4d9 4p5 4d9 4p5 4d9 4p5 4d9 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p
1D
1G
3P
3P
3P
3F
3F
Term
Configuration
Table B.8 Energy levels of Xe XI.
4 3 4 3 2 2 5 4 3 5
3 2 4 3 2 2 3
4 2 3 2 0 1 4 2 0
J
03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb
03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb
03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb
Source of level
Atomic Xenon Data 97
Parity 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Energy level (cm−1 ) 731458 733755 737388 738248 739322 739542 740348 740757 741800 742594 744537 744955 745470 746445 746552 749351 750512 752054 752155 752285 753352 753795 754745 754860 755831 756016 756170
Term 731458o 733755o 737388o 738248o 739322o 739542o 740348o 740757o 741800o 742594o 744537o 744955o 745470o 746445o 746552o 749351o 750512o 752054o 752155o 752285o 753352o 753795o 754745o 754860o 755831o 756016o 756170o
Configuration 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p
Table B.8 (Continued).
4 3 4 5 3 4 5 2 3 1 4 3 1 3 2 3 2 3 1 4 5 2 1 3 4 4 2
J 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb
Source of level
98 Chapter 3
Parity 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Energy level (cm−1 ) 758337 759110 759260 760950 761266 762105 763070 765052 765770 766625 766860 766947 767369 767700 768773 773315 773715 773968 773968 775030 775570 775775 778350 780503 781822 784035 786580
Term 758337o 759110o 759260o 760950o 761266o 762105o 763070o 765052o 765770o 766625o 766860o 766947o 767369o 767700o 768773o 773315o 773715o 773968o 773968o 775030o 775570o 775775o 778350o 780503o 781822o 784035o 786580o
Configuration 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p
Table B.8 (Continued).
1 3 5 1 3 2 4 2 1 2 3 5 1 5 3 2 3 4 5 1 3 4 1 3 2 1 2
J 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb
Source of level
Atomic Xenon Data 99
Parity 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Energy level (cm−1 ) 788145 788396 788465 789029 791805 792311 795135 795995 801225 802905 808130 824474 828875 830260 838289 730235 ? 735246 736077 ? 742430 745762 748644 ? 769217 772875 773363 773519 776253
Term 788145o 788396o 788465o 789029o 791805o 792311o 795135o 795995o 801225o 802905o 808130o 824474o 828875o 830260o 838289o 730235o 735246o 736077o 742430o 745762o 748644o 769217o 772875o 773363o 773519o 776253o
Configuration 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f
Table B.8 (Continued).
4 4 5 5 3 1 2 4 4 5 3
2 1 3 5 1 0 3 2 3 2 1 3 2 1 3
J
03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb
03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb
Source of level
100 Chapter 3
Parity 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Energy level (cm−1 ) 776787 780805 784826 787403 791395 794365 892420 894941 897383 902577 907711 911082 911665 912600 913877 922295 924500 925010 925626 931420 933343 935035 938628 947660 989020
Term 776787o 780805o 784826o 787403o 791395o 794365o 892420o 894941o 897383o 902577o 907711o 911082o 911665o 912600o 913877o 922295o 924500o 925010o 925626o 931420o 933343o 935035o 938628o 947660o 989020o
Configuration 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f
Table B.8 (Continued).
4 2 3 1 3 2 4 3 5 1 2 4 2 3 1 3 2 1 4 1 0 3 5 1 1
J 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb
Source of level
Atomic Xenon Data 101
Observed wave number (103 cm−1 )
946.08 942.29 917.20 916.65 914.59 910.10 908.88 904.72 904.72 901.80 900.92 899.49 898.73 898.55 897.80 897.80 897.38 897.38 896.83 896.44 895.88 895.62 895.21 894.94 894.57
Observed vacuum wavelength (Å)
105.699 106.125 109.027 109.093 109.339 109.878 110.026 110.531 110.531 110.889 110.998 111.174 111.268 111.290 111.384 111.384 111.435 111.435 111.504 111.552 111.622 111.654 111.706 111.739 111.785
14 52 276 314 217 286 121 263* 263* 107 140 176 148 164 635* 635* 559* 559* 148 169 577 447 534 467 387
Intensity and comment 1D
4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 3F
3F
3F
3P
3F
3F
3P
3F
3F
1G
3P
3F
3P
3F
1S
1D
3P
1D
1D
3P
1D
1G
3P
3F
Term
Classification configuration
2 3 1 4 2 1 2 2 2 2 0 2 1 2 2 4 3 4 1 3 3 2 2 4 2
J
– – – – – – – – – – – – – – – – – – – – – – – – –
XI .
4p6 4d7 4f 4p5 4d9 4p5 4d9 4p5 4d9 4p5 4d9 4p5 4d9 4p5 4d9 4p6 4d7 4f 4p6 4d7 4f 4p5 4d9 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f
Configuration
Table B.9 Spectral lines of Xe
989020o 957488o 951795o 957488o 957488o 944705o 951795o 947660o 931420o 944705o 989020o 912600o 933343o 911665o 924500o 938628o 912600o 897383o 931420o 911665o 911082o 922295o 908390o 894941o 907711o
Term
1 3 2 3 3 2 2 1 1 2 1 3 0 2 2 5 3 5 1 2 4 3 3 3 2
J
0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003
Uncertainty of observed wavelength (Å)
03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb
Source of line
102 Chapter 3
Observed wave number (103 cm−1 )
894.18 893.22 892.81 892.50 892.42 892.15 889.89 889.43 887.21 885.92 884.79 882.10 879.27 877.04 871.74 859.53 838.29 813.656 791.390 787.364 785.997 783.638 781.451 780.762 779.916
Observed vacuum wavelength (Å)
111.834 111.954 112.006 112.045 112.055 112.089 112.373 112.431 112.713 112.877 113.021 113.366 113.731 114.020 114.713 116.342 119.291 122.902 126.360 127.006 127.227 127.610 127.967 128.080 128.219
85 161 192 200m 626 388 56 139 143bl 52 420 35 74 131 37 60 20 41 11 6 12 26 9 5 17
Intensity and comment 1G
4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 3F
3F
3P
1G
1D
1D
3F
3F
3F
1S
1G
3P
3P
1D
1G
3P
3P
3F
3P
1D
3F
3F
3P
3F
Term
Classification configuration
4 3 0 3 4 2 1 2 2 2 4 2 1 1 4 0 4 3 4 2 2 4 2 3 3
J
– – – – – – – – – – – – – – – – – – – – – – – – –
4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 4f 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p
Configuration
Table B.9 (Continued).
935035o 908390o 925010o 907711o 892420o 935035o 924500o 902577o 913877o 912600o 925626o 925010o 913877o 911665o 912600o 947660o 838289o 828875o 791395o 830260o 828875o 824474o 808130o 795995o 795135o
Term
3 3 1 2 4 3 2 1 1 3 4 1 1 2 3 1 3 2 3 1 2 3 1 2 3
J
0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003
Uncertainty of observed wavelength (Å)
03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb
Source of line
Atomic Xenon Data 103
Observed wave number (103 cm−1 )
779.156 776.193 771.367 769.622 769.308 768.764 768.267 767.684 766.624 765.234 763.038 762.428 761.725 761.493 761.047 760.566 760.370 760.034 759.763 759.601 759.238 759.111 758.351 758.121 757.702
Observed vacuum wavelength (Å)
128.344 128.834 129.640 129.934 129.987 130.079 130.163 130.262 130.442 130.679 131.055 131.160 131.281 131.321 131.398 131.481 131.515 131.573 131.620 131.648 131.711 131.733 131.865 131.905 131.978
9 17 8 18 30 27 27 15 15 23 27 12 12 11 14 8 156 14 17 12 57 102 27 12 20
Intensity and comment 3F
4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 3P
3F
1D
3F
3F
3P
3P
1D
1G
3F
3F
3P
3P
3F
3F
3F
3F
3F
3P
3F
3P
3F
3F
3F
Term
Classification configuration
3 3 3 3 2 4 1 4 3 2 4 2 2 2 3 3 4 2 1 0 4 4 2 3 1
J
– – – – – – – – – – – – – – – – – – – – – – – – –
4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 5p 4p6 4d7 4f 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 4f 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 4f 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p
Configuration
Table B.9 (Continued).
794365o 791395o 786580o 784826o 795995o 768773o 802905o 767700o 781822o 778350o 763070o 775570o 788396o 788145o 776253o 775775o 801225o 802905o 794365o 791805o 759260o 759110o 801225o 773315o 792311o
Term
2 3 2 3 2 3 2 5 2 1 4 3 1 2 3 4 3 2 2 1 5 3 3 2 0
J
0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003
Uncertainty of observed wavelength (Å)
03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb
Source of line
104 Chapter 3
Observed wave number (103 cm−1 )
757.191 755.829 754.882 754.301 754.017 753.818 753.574 753.352 753.108 752.791 752.287 751.976 751.642 751.642 751.473 751.416 749.844 749.417 748.991 748.901 748.195 747.887 747.608 747.044 746.876
Observed vacuum wavelength (Å)
132.067 132.305 132.471 132.573 132.623 132.658 132.701 132.740 132.783 132.839 132.928 132.983 133.042 133.042 133.072 133.082 133.361 133.437 133.513 133.529 133.655 133.710 133.760 133.861 133.891
5 84m 32 170 11 55 53 24 18 14 47 114 8* 8* 15 16m 63 23 23 52 323 15 8 9 14
Intensity and comment 3P
4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 3F
3P
1G
3F
1G
1D
3F
3P
3F
3F
1D
3F
3P
3P
3F
3P
1D
3F
3F
3P
3F
1G
3F
3F
Term
Classification configuration
1 4 4 4 3 2 3 4 2 1 4 1 2 3 2 3 3 1 2 2 4 3 4 2 3
J
– – – – – – – – – – – – – – – – – – – – – – – – –
4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 4f 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 4f 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 4f 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p
Configuration
Table B.9 (Continued).
791805o 755831o 754860o 795135o 769217o 780503o 768773o 753352o 795995o 787403o 752285o 786580o 778350o 766860o 794365o 766625o 765052o 784035o 762105o 791805o 789029o 763070o 788465o 773715o 762105o
Term
1 4 3 3 2 3 3 5 2 1 4 2 1 3 2 2 2 1 2 1 5 4 3 3 2
J
0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003
Uncertainty of observed wavelength (Å)
03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb
Source of line
Atomic Xenon Data 105
Observed wave number (103 cm−1 )
746.636 746.447 746.063 745.762 745.579 745.229 744.946 744.535 743.904 743.047 742.799 742.539 742.451 742.115 741.598 741.142 740.949 740.812 740.346 740.192 739.946 739.634 739.541 739.322 739.109
Observed vacuum wavelength (Å)
133.934 133.968 134.037 134.091 134.124 134.187 134.238 134.312 134.426 134.581 134.626 134.673 134.689 134.750 134.844 134.927 134.962 134.987 135.072 135.100 135.145 135.202 135.219 135.259 135.298
50 29 309 156 84 24bl 138 89 29 59 8 48 20 99 89 218 222 392 518 179 63 53 135 60 123
Intensity and comment 3P
4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 3P
3F
3F
3F
3P
3P
3F
3F
3F
1D
3F
1S
3F
3P
3P
3F
3F
3F
3F
1D
1D
3F
3F
3F
Term
Classification configuration
2 4 3 4 2 2 4 4 3 2 0 2 4 0 2 2 3 3 4 2 2 3 4 4 2
J
– – – – – – – – – – – – – – – – – – – – – – – – –
4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 4f 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p
Configuration
Table B.9 (Continued).
773315o 746445o 761266o 745762o 788465o 788145o 744955o 744537o 759110o 756170o 775030o 769217o 742430o 830260o 754745o 784035o 756170o 756016o 740348o 766860o 766625o 754860o 739542o 739322o 765770o
Term
2 3 3 3 3 2 3 4 3 2 1 2 5 1 1 1 2 4 5 3 2 3 4 3 1
J
0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003
Uncertainty of observed wavelength (Å)
03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb
Source of line
106 Chapter 3
Observed wave number (103 cm−1 )
739.005 738.913 738.913 738.591 738.383 738.247 737.904 737.621 737.387 736.079 735.954 735.505 735.310 735.245 735.159 734.943 734.279 734.144 733.730 733.547 733.417 733.132 733.132 732.864 732.687
Observed vacuum wavelength (Å)
135.317 135.334 135.334 135.393 135.431 135.456 135.519 135.571 135.614 135.855 135.878 135.961 135.997 136.009 136.025 136.065 136.188 136.213 136.290 136.324 136.348 136.401 136.401 136.451 136.484
95 165* 165* 66 14 11 60m 80 339 18? 71 48? 38 50 33 50 54 336 63 35 122 236* 236* 75 23
Intensity and comment 3F
4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 1G
1G
1G
1G
3F
3P
3F
3F
3P
1G
3P
3F
3F
3F
1G
3F
3F
1D
1D
3F
3P
3F
3F
1D
Term
Classification configuration
2 2 2 3 2 4 2 2 4 4 4 2 3 4 0 4 2 3 4 0 2 4 4 4 4
J
– – – – – – – – – – – – – – – – – – – – – – – – –
4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 4f 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 4f 4p6 4d7 5p 4p6 4d7 4f 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 4f
Configuration
Table B.9 (Continued).
752155o 781822o 752054o 753795o 765052o 738248o 780805o 780503o 737388o 736077o 776787o 748644o 750512o 735246o 767369o 775775o 760950o 749351o 733755o 765770o 746552o 773968o 773968o 773715o 773519o
Term
1 2 3 2 2 5 2 3 4 5 4 1 2 4 1 4 1 3 3 1 2 4 5 3 5
J
0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003
Uncertainty of observed wavelength (Å)
03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb
Source of line
Atomic Xenon Data 107
Observed wave number (103 cm−1 )
732.526 732.349 732.150 732.038 732.038 731.689 731.459 731.342 730.839 730.418 730.343 730.236 729.762 728.661 727.601 727.146 726.882 726.338 726.111 725.805 725.053 723.840 723.704 722.439 722.235
Observed vacuum wavelength (Å)
136.514 136.547 136.584 136.605 136.605 136.670 136.713 136.735 136.829 136.908 136.922 136.942 137.031 137.238 137.438 137.524 137.574 137.677 137.720 137.778 137.921 138.152 138.178 138.420 138.459
143 65 48 315* 315* 18 127 21 21 11 29 15? 21 98 15 8 12 65 35 60 27 30 16 20 159
Intensity and comment 1G
4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 1G
3F
3P
3P
3F
3F
1G
3P
1G
3P
3F
3F
3F
3F
3F
1D
1D
3F
3F
3P
3P
1G
1D
3F
Term
Classification configuration
4 2 2 4 1 2 4 3 2 2 4 4 3 2 2 2 4 1 4 4 4 2 1 4 4
J
– – – – – – – – – – – – – – – – – – – – – – – – –
4p6 4d7 4f 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 4f 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 4f 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p
Configuration
Table B.9 (Continued).
773363o 745470o 775030o 772875o 766625o 758337o 731458o 746552o 773715o 773315o 730345o 730235o 744955o 741800o 740757o 753795o 767700o 760950o 766947o 725825o 725053o 750512o 758337o 722439o 763070o
Term
4 1 1 4 2 1 4 2 3 2 5 4 3 3 2 2 5 1 5 3 4 2 1 5 4
J
0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003
Uncertainty of observed wavelength (Å)
03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb
Source of line
108 Chapter 3
Observed wave number (103 cm−1 )
720.643 719.999 719.963 719.166 718.566 718.442 715.876 715.180 715.123 714.832 714.102 713.231 712.687 712.520 712.225 711.855 710.616 709.285 707.985 707.859 707.074 703.670 702.602 701.562 700.511
Observed vacuum wavelength (Å)
138.765 138.889 138.896 139.050 139.166 139.190 139.689 139.825 139.836 139.893 140.036 140.207 140.314 140.347 140.405 140.478 140.723 140.987 141.246 141.271 141.428 142.112 142.328 142.539 142.753
29 21 23 59 33 102 21 39 30 15 21 16 10 16 29 5 9 6? 16 11? 15 6 5 6 8
Intensity and comment 3F
4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 3F
1G
3F
1S
3P
3F
3P
3F
3F
1D
3F
1G
3F
3P
3P
3F
3P
1G
3P
1G
3F
3P
3P
1S
Term
Classification configuration
2 0 0 1 3 4 1 4 2 4 2 0 2 4 4 2 3 4 1 2 2 0 2 4 3
J
– – – – – – – – – – – – – – – – – – – – – – – – –
4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 4f 4p6 4d7 5p
Configuration
Table B.9 (Continued).
733755o 808130o 752155o 753795o 733755o 759260o 750512o 756016o 741800o 714855o 740757o 745470o 725825o 753352o 712223o 754745o 725825o 709285o 742594o 721001o 733755o 791805o 715730o 742430o 715730o
Term
3 1 1 2 3 5 2 4 3 3 2 1 3 5 4 1 3 3 1 2 3 1 2 5 2
J
0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003
Uncertainty of observed wavelength (Å)
03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb
Source of line
Atomic Xenon Data 109
Observed wave number (103 cm−1 )
699.668 699.174 695.376 687.021 679.583 676.494 667.882 638.725
Observed vacuum wavelength (Å)
142.925 143.026 143.807 145.556 147.149 147.821 149.727 156.562
14 15 21? 8? 11? 8? 18? 8?
Intensity and comment 3F
4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 4p6 4d8 1G
3F
1G
3F
3F
3F
3P
Term
Classification configuration
3 2 4 4 4 4 2 4
J
– – – – – – – –
4p6 4d7 5p 4p6 4d7 5p 4p6 4d7 5p 4p5 4d9 4p5 4d9 4p5 4d9 4p5 4d9 4p5 4d9
Configuration
Table B.9 (Continued).
714855o 725825o 695376o 687020o 679572o 717330o 681023o 679572o
Term
3 3 4 4 3 3 2 3
J
0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003
Uncertainty of observed wavelength (Å)
03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb 03CHUb
Source of line
110 Chapter 3
Observed wave number (103 cm−1 )
922.43 759.07
Observed vacuum wavelength (Å)
108.409 131.740
10p 1
3 Do
4p5 4d 4p5 4d
1S
1S
4p6 4p6 0 0
J
– –
XIX .
4p5 4d 4p5 4d
Configuration
Table B.11 Spectral lines of Xe
1 Po
1S
4p6
Term
1 1
759088 922237
Term
XIX .
Configuration
Classification configuration
0
0.
Intensity and comment
Parity
Energy level (cm−1 )
Table B.10 Energy levels of Xe
1 1
0
J
3 Do
1 Po
Term
1 1
J
91SUG 91SUG
91SUG
Source of level
0.005 0.005
Uncertainty of observed wavelength (Å)
91SUG 91SUG
Source of line
Atomic Xenon Data 111
112
Chapter 3
John D. Gillaspy received his Ph.D. from Harvard University in 1988. He came to the National Institute of Standards and Technology (NIST) as a National Research Council Postdoctoral Associate, before joining the NIST staff in 1991 to lead the construction of the EBIT facility. In 1999, he became the leader of the NIST Plasma Radiation Group.
Chapter 4
Atomic Tin Data I. Yu. Tolstikhina, S. S. Churilov, A. N. Ryabtsev, and K. N. Koshelev Contents 4.1 Introduction 4.2 Theoretical Approach 4.3 Results of the Calculations 4.4 Registration of Sn Plasma Spectra 4.5 Primary Classification on Charge States 4.6 Conclusion Acknowledgments Appendix: Results of Theoretical Calculations of Sn Ion Spectra Sn VI Sn VII Sn VIII Sn IX Sn X Sn XI Sn XII Sn XIII Sn XIV Sn XV References
113 114 115 115 117 120 120 121 121 122 123 126 131 137 142 144 146 147 147
4.1 Introduction A spectrum of Sn in the region around 135 Å arises from transitions in Sn ions with the 4d electrons in the ground configuration. Because of the very complex structure of these transitions, the spectrum is largely unknown. Only four lines were identified in Sn XIV, where the ground configuration is 4p6 4d. We made calculations of the energy levels and transition probabilities in the Sn VI–XV spectra using the Flexible Atomic Code (FAC). Some results of similar calculations made with the aid of the Cowan code also can be found in Chapter 5. The spectrum of Sn excited in a low-inductance vacuum spark was recorded on a high-resolution grazingincidence spectrograph in the region 100–200 Å and compared with the results of 113
114
Chapter 4
the calculations. Due to the large uncertainty of the calculations, the straightforward identification of the experimental spectrum is impossible; but some general features can be traced. 4.2 Theoretical Approach The FAC authored by Ming Feng Gu has been chosen for the calculations of energy levels and transition probabilities of Sn ions. The FAC is a publicly available1 complete software package for the computation of various atomic data. The choice was caused by the following advantages of the FAC: • It combines the strengths of existing atomic codes [CIV3, SUPERSTRUCTURE, multiconfiguration Hartree-Fock (MCHF) and multiconfiguration Dirac-Fock (MCDF) codes, and the HULLAC package] with modifications to numerical procedures made to extend the capability and improve the efficiency and robustness. • It has a uniform, flexible, and easy-to-use user interface for accessing all computational tasks and performing bulk-scale calculations. • A fully relativistic approach based on the Dirac equation is used throughout the entire package, which allows its application to ions with large nuclear charge. The bound states of the atomic system are calculated in the configuration-mixing approximation with convenient specification of mixing schemes; the radial orbitals for the construction of the basis states are derived from a modified self-consistent Dirac-Fock-Slater iteration on a fictitious mean configuration with fractional occupation numbers, representing the average electron cloud of the configurations included in the calculation. The mean configuration in the construction of the potential is used in order to take into account the screening of more than one configuration involved in the physical processes to be calculated. This mean configuration is usually obtained by distributing the active electrons in the initial and final states. Therefore, the potential obtained is not optimized to a single configuration; rather, it is a compromise to accommodate different configurations. To reduce the error of level energies due to the use of this less than optimized potential, a special correction procedure is applied. Before the potential for the mean configuration is calculated, an optimized potential for each configuration is obtained, and the average energy of the configuration using this potential is calculated. The average energy of each configuration is then recalculated using the potential optimized for the mean configuration. The difference of the two average energies is then applied as a correction to the states within that configuration after the Hamiltonian is diagonalized. The radiative transition rates are calculated in the single-multipole approximation. This means that the interference between different multipoles is not taken into account, although rates corresponding to arbitrary multipoles can be calculated.
Atomic Tin Data
115
4.3 Results of the Calculations Sn ions, mostly emitting in the region around 135 Å, have a ground-state configuration 4p6 4dM with M = 0, . . . , 9 respectively for Sn XV, . . . , Sn VI. The most important excited configurations decaying to the levels of the ground configuration are 4p6 4dM−1 4f, 4p6 4dM−1 5p, 4p5 4dM+1 , and 4p5 4dM 5s. Calculations of the odd-level systems were made in a configuration-interaction approach in which several highly excited configurations responsible for large correlation effects were added: 4p6 4dM−1 nf (n = 5, 6), 4p3 4dM+3 , 4p5 4dM−1 5p2 , and 4p5 4dM−1 5f 2 . Tables with the results of the calculations are presented in the appendix. These tables contain the ionization potentials in electron volts, the designations, energies, and 2J values of the lower and upper levels of transitions, and the wavelengths (λ, Å) and probabilities (A, s−1 ) of transitions. Only the transitions with A values higher than Amax /10 are given for the complex configurations, because the full tables take too much space in these cases. The transitions in the tables are sorted according to the energy of the upper level in each ion. Figure 4.1 shows these data in convenient visual form. It should be noted that each ion starting from Sn VII has a clearly seen array of intense lines, whose maximum shifts to shorter wavelengths with increasing ionization stage. 4.4 Registration of Sn Plasma Spectra Spectra of Sn ions in the extreme vacuum UV region were taken with high resolution on a 3-m grazing-incidence spectrograph. This spectrograph is equipped with a holographic grating of 3600 lines/mm; the angle of incidence of radiation on the grating is 85 deg. The plate factor of the spectrograph varies from 0.26 to 0.46 Å/mm over the 100- to 350-Å region, respectively. The apparatus linewidth is about 0.04 mm around 135 Å, which corresponds to a resolving power about 104 in this region. This resolution is comparable to the physical resolution in the spectra in this region, limited by line broadening in the plasma sources. Spectra were taken on thin glass photographic plates (Kodak SWR or Ilford Q). A three-electrode triggered vacuum spark in low-inductance coaxial configuration is used for the excitation of the spectra. The main discharge circuit has a capacitance C = 150 to 12 µF charged to a voltage of 1 to 10 kV, respectively. The minimal inductance is about L = 80 nH. Auxiliary inductance up to several microhenries is introduced (together with a change in the voltage) to lower the temperature of the plasma so as to study the behavior of line intensities in response to a change in temperature, thus giving an idea of which stage of ionization can belong to a particular line. Tin is placed in an aluminum cylindrical anode 4 mm in diameter. The distance between anode and cathode is ≈3–4 mm. Triggering is performed by a high-voltage (about 15 kV) low-power discharge between cathode and triggering electrode in a sliding spark configuration. For the measurements of photographic plates containing thousands of spectral lines, two instruments are used: an automatic comparator developed at the Institute
116
Chapter 4
of Spectroscopy (Troitsk), and a commercially available UMAX PowerLook 3000 scanner. For wavelength calibration the lines Al V, Al VI, O V, and O VI, present in the spectra as impurities in some excitation conditions, are used. The standard
Figure 4.1 Theoretical plots of transition probabilities for Sn FAC.1
VI – XV ,
calculated with the
Atomic Tin Data
117
error of the derived wavelengths is estimated as 0.005 Å. Relative intensities of the lines are evaluated without taking account of the spectral response of the spectrograph and photoplates. It should be noted that the spectral efficiency does not change substantially in the 130–140-Å region. The intensity 1000 was assigned to the strongest line in the spectrum. 4.5 Primary Classification on Charge States The Sn spectrum in the region 120–175 Å excited in a high-current mode of vacuum spark operation is presented in Fig. 4.2. This spectrum was excited using a 12-µF capacitance bank charged to a 4-kV voltage. The full inductance of the discharge circuit was 0.2 µH, which corresponds to a peak discharge current of about 30 kA. For comparison, Fig. 4.3 gives the calculated spectrum in the same wavelength region. The calculated spectrum is obtained by a superposition of the wavelengths and the corresponding A values. The vacuum spark spectrum of Sn consists of about 500 lines in the region 110–175 Å, belonging to the transitions mainly in the Sn VII–XIV spectra. General features of the experimental spectrum can be easily identified by this comparison. Lines in the region ≈161–173 Å represent mainly the transition arrays of the Sn VII spectrum; ≈150–160 Å, the Sn VIII; and ≈144–148 Å, the Sn IX. The most intense lines around 142 Å belong to the Sn X spectrum, and around 138 Å to the Sn XI spectrum. About 50 lines lying on the quasi-continuum background consisting of a large amount of partly or fully overlapped weaker lines are located in the region 135 ű1%. They are listed in Table 4.1. Table 4.1 also contains three known lines2 of Sn XIV lying outside of the 135-Å ±1% region, showing that our wavelengths are in agreement with previous measurements. The Sn spectrum on an expanded scale for the region 130–140 Å in the comparison with calculated spectra of Sn ions is shown in Fig. 4.4. The most intense lines
Figure 4.2 Sn spectrum excited in a vacuum spark. Marked are known lines2 of Sn XIV and the transition arrays of Sn VII – X, which can be traced from a comparison with the calculated spectrum of Fig. 4.3.
118
Chapter 4
Figure 4.3 Calculated spectrum (transition probability distribution) of Sn VI – XV in the region 120–175 Å.
Figure 4.4 Comparison of calculated and spark spectra of Sn in the region 130–140 Å.
in this region belong to the overlapping spectra of Sn XI–XIV. Less intense lines of Sn X and Sn IX contribute to a background. The calculations show that the background can also have lines of transitions from more highly excited configurations, depending on the plasma conditions.
Atomic Tin Data
119
Table 4.1 Measured spectrum of Sn vacuum spark in the region of 135 Å. I
λ (Å)
ν (cm−1 )
Previous measurements2
385 999 793
131.357 133.014 133.099
761285 751800 751321
131.361 Sn XIV 133.020 Sn XIV 133.105 Sn XIV
278 218 443 316 573 179 196 130 356 552 617 266 215 350 664 480 128 338 502 503 468 553 503 494 582 348 190 154 302 397 568 440 371 230 315 674 469 335 577 377 205 386 343 683 614 403 245 328 188 85
133.671 133.754 133.793 133.828 133.926 133.975 133.990 134.014 134.151 134.209 134.230 134.301 134.360 134.392 134.451 134.491 134.547 134.644 134.673 134.717 134.743 134.787 134.855 134.896 134.939 135.012 135.082 135.139 135.178 135.257 135.315 135.331 135.382 135.410 135.437 135.517 135.556 135.665 135.720 135.756 135.787 135.838 135.912 135.955 136.042 136.104 136.157 136.205 136.248 136.298
748101 747639 747418 747222 746678 746403 746321 746187 745424 745102 744989 744595 744266 744088 743760 743541 743230 742698 742538 742292 742149 741911 741536 741308 741070 740669 740289 739974 739764 739330 739015 738924 738646 738494 738349 737910 737697 737107 736810 736615 736443 736168 735767 735532 735062 734727 734442 734184 733953 733682
135.315 Sn
XIV
120
Chapter 4 Table 4.2 Comparison of calculated and experimental wavelengths of Sn
XIV .
Transition
λObs. (Å)2
λCalc. (Å)
Obs.–Calc. (Å)
4p6 4d 2 D5/2 –4p6 4d2 (3 F)2 D5/2 4p6 4d 2 D3/2 –4p6 4d2 (3 F)2 D3/2 4p6 4d 2 D3/2 –4p6 4d2 (1 G)2 D5/2 4p6 4d 2 D5/2 –4p6 4d2 (1 G)2 D7/2
133.105 131.361 135.315 133.020
133.6 131.7 134.3 132.0
−0.5 −0.3 1.0 1.0
The accuracy of the wavelength calculations for transitions around 135 Å can be checked only by using the Sn XIV spectrum, where four lines were experimentally identified in a Tokamak plasma2 (see Table 4.2). Even for this relatively simple ion with the ground configuration 4p6 4d, the difference between experiment and calculations is up to ±0.7%. Moreover, the accuracy of the calculations is expected to be much worse for the more complex configurations. This shows the necessity of experimental spectrum identification and corresponding correction of theoretical calculations on that basis for the reliable modeling of plasma emissivity in the region 135 Å ±1%. Particularly, an extrapolation of energy parameters of the configurations is needed. It can be made using the spectroscopic data in the isoelectronic and isonuclear sequences. 4.6 Conclusion Calculations of the energy levels, wavelengths, and transition probabilities for the Sn VI – XV spectra have been made with the FAC. First, spectra of Sn excited in a vacuum spark were recorded on a high-resolution grazing-incidence spectrograph in the region 100–175 Å. A comparison of the experimental spectra with the distributions of theoretical transition probabilities permits primary classification of charge states in the experimental spectrum. The structure of the Sn spectrum in the region 135 Å ±1% is very complex, being a mixture of the Sn XI – XIV lines. The accuracy of the theoretical predictions in this region, checked on known lines of Sn XIV, is not enough for reliable line identifications. Empirical correction of the ab initio calculations is needed. Further experiments will be necessary, taking spectra with other spark conditions, to distinguish lines belonging to different stages of ionization. The identification of less overlapping Sn VII – X spectra should be made, which will give valuable information on the scaling of the theoretical calculations for the Sn XI – XIV spectra for improving their predictions. Acknowledgments This work was supported by SEMATECH, the European Commission (EC) Project “more Moore,” and the Russian Foundation for Basic Research (Project 03-0216213).
Atomic Tin Data
121
Appendix: Results of Theoretical Calculations of Sn Ion Spectra Sn
VI
Table A.1 Ionization potential 92.585 eV. Lower level
Upper level
Config.
E (cm−1 )
2J
Config.
E (cm−1 )
2J
4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9
0 0 0 0 9200 0 0 9200 9200 9200 0 0 0 9200 0 9200 0 0 0 9200 9200 9200 0 0 9200 0 0 9200 9200 0 9200 9200 0 0 9200 9200 0 0 0 9200 9200 9200
5 5 5 5 3 5 5 3 3 3 5 5 5 3 5 3 5 5 5 3 3 3 5 5 3 5 5 3 3 5 3 3 5 5 3 3 5 5 5 3 3 3
4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5
308296 314107 316625 319254 320996 322994 327659 327659 331536 336515 470037 475983 482029 490137 508278 509283 516202 519662 523529 523529 528398 698949 767740 777088 777088 777101 787292 788947 807160 812538 812538 817619 827791 836240 843534 845407 864822 869976 904504 905603 907557 908761
5 5 7 3 3 3 3 3 5 1 3 3 3 1 7 5 5 7 3 3 5 1 7 3 3 5 7 5 5 3 3 1 5 3 3 5 5 3 7 5 1 3
5p 5p 5p 5p 5p 5p 5p 5p 5p 5p 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4d10 4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s 4d9 5s
λ (Å)
A (s−1 )
324.400 318.400 315.870 313.270 320.760 309.640 305.230 314.050 310.270 305.550 212.770 210.120 207.480 207.950 196.770 199.990 193.750 192.460 191.030 194.450 192.630 145.000 130.270 128.700 130.240 128.700 127.030 128.260 125.330 123.090 124.500 123.710 120.820 119.600 119.870 119.600 115.640 114.960 110.570 111.570 111.330 111.180
5.77E+09 9.03E+09 9.33E+09 7.61E+09 8.06E+09 6.26E+09 1.12E+10 1.32E+10 1.02E+10 2.31E+10 1.16E+10 1.73E+10 3.80E+10 1.54E+11 8.76E+10 4.62E+10 3.06E+11 2.32E+11 3.07E+10 2.78E+11 2.71E+11 9.11E+11 4.19E+10 1.02E+10 1.25E+10 1.82E+10 2.09E+10 2.96E+10 2.01E+10 1.97E+10 1.78E+10 4.90E+10 4.31E+10 1.45E+10 2.83E+10 2.24E+10 1.41E+10 2.97E+10 2.31E+10 1.22E+10 2.46E+10 1.05E+10
122
Sn
Chapter 4 VII
Table A.2 Ionization potential 113.075 eV. Lower level
Upper level
Config.
E (cm−1 )
2J
Config.
E (cm−1 )
2J
4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8
8127 29469 0 0 8127 10261 0 8127 0 19499 10261 19499 26544 29469 8127 19499 26760 10261 26544 26760 0 8127 29469 31575 10261 26760 8127 29469 31575 8127 19499 10261 26544 29469 70900 0 8127 19499 19499 26760 29469 26760 29469 10261 70900 8127 26760
6 4 8 8 6 4 8 6 8 4 4 4 0 4 6 4 2 4 0 2 8 6 4 8 4 2 6 4 8 6 4 4 0 4 0 8 6 4 4 2 4 2 4 4 0 6 2
4d7 4d7 4d7 4d7 4d7 4d7 4p5 4p5 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4p5 4p5 4d7 4d7 4d7 4p5 4p5 4d7 4d7 4d7 4d7 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4d7 4d7 4p5 4p5
542757 562682 584634 591845 591845 594302 597970 597970 600479 600479 603560 603560 603560 603560 605291 605291 605291 606851 606851 606851 607928 607928 607928 612947 613401 613401 613916 613916 614957 625327 625327 628413 628413 628413 628413 630380 630380 630380 632138 632138 632138 633486 642464 643804 643804 648390 648390
6 2 10 8 8 6 8 8 6 6 2 2 2 2 4 4 4 2 2 2 6 6 6 8 4 4 6 6 10 4 4 2 2 2 2 6 6 6 2 2 2 0 4 2 2 4 4
4f 4f 4f 4f 4f 4f 4d9 4d9 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4d9 4d9 4f 4f 4f 4d 4d 4f 4f 4f 4f 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4d9 4f 4f 4d9 4d9
λ (Å)
A (s−1 )
187.070 187.560 171.070 168.980 171.340 171.240 167.250 169.560 166.550 172.140 168.570 171.240 173.330 174.210 167.480 170.730 172.870 167.640 172.340 172.410 164.510 166.740 172.890 172.030 165.820 170.480 165.090 171.120 171.430 162.040 165.080 161.790 166.170 166.980 179.390 158.650 160.730 163.720 163.250 165.210 165.950 164.840 163.150 157.860 174.570 156.200 160.890
7.39E+10 8.76E+10 5.55E+11 1.32E+11 4.35E+11 5.06E+11 4.00E+11 1.38E+11 1.07E+11 4.04E+11 1.06E+11 1.52E+11 1.61E+11 7.68E+10 1.45E+11 8.97E+10 2.80E+11 7.88E+10 1.07E+11 3.01E+11 1.16E+11 2.01E+11 1.22E+11 5.54E+11 3.62E+11 7.22E+10 1.24E+11 3.92E+11 5.91E+11 1.78E+11 2.75E+11 1.14E+11 1.16E+11 9.97E+10 1.03E+11 2.32E+11 7.36E+10 1.02E+11 1.07E+11 1.68E+11 7.68E+10 4.26E+11 2.87E+11 1.34E+11 1.38E+11 8.10E+10 1.10E+11
Atomic Tin Data
Sn
123
VIII
Table A.3 Ionization potential 134.624 eV. Lower level
Upper level
Config.
E (cm−1 )
2J
4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7
0 0 7138 7138 10754 10754 12829 0 23631 0 7138 24408 7138 21735 23631 10754 12829 21735 23631 21735 23631 31059 0 7138 10754 21735 32718 12829 27557 23631 27557 7138 10754 12829 34353 32718 40298 24408 32718 24408 31059 36890 51731 10754 12829 7138 23631 34353
9 9 7 7 5 5 3 9 5 9 7 9 7 3 5 5 3 3 5 3 5 7 9 7 5 3 11 3 1 5 1 7 5 3 3 11 9 9 11 9 7 5 5 5 3 7 5 3
Config.
E (cm−1 )
2J
4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4p5 4p5 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4p5 4p5 4p5 4d6 4d6 4d6 4d6 4d6 4d6 4p5 4p5 4p5 4p5 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4p5 4p5 4d6 4d6 4d6
635911 643079 643079 647685 647685 651141 651141 652353 652353 656585 656585 657423 658495 658495 658495 660465 660465 660465 660465 662999 662999 664968 665176 665176 665176 665338 665428 668442 668442 669829 669829 670169 670169 670169 670169 670645 670645 671937 671937 672372 672372 672372 672372 672596 672596 675042 675042 675042
11 9 9 7 7 5 5 7 7 9 9 11 5 5 5 3 3 3 3 5 5 9 7 7 7 1 13 1 1 3 3 5 5 5 5 11 11 9 9 7 7 7 7 3 3 5 5 5
4f 4f 4f 4f 4f 4f 4f 4f 4f 4d8 4d8 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4d8 4d8 4d8 4f 4f 4f 4f 4f 4f 4d8 4d8 4d8 4d8 4f 4f 4f 4f 4f 4f 4f 4f 4d8 4d8 4f 4f 4f
λ (Å)
A (s−1 )
157.270 155.520 157.270 156.140 157.020 156.170 156.680 153.310 159.070 152.320 154.000 157.990 153.540 157.060 157.530 153.930 154.430 156.580 157.050 155.960 156.420 157.770 150.350 151.990 152.830 155.390 158.070 152.550 156.050 154.770 155.720 150.840 151.670 152.150 157.300 156.780 158.660 154.450 156.460 154.350 155.950 157.380 161.140 151.110 151.590 149.740 153.530 156.100
8.39E+11 1.79E+11 6.64E+11 1.55E+11 6.26E+11 1.68E+11 6.48E+11 4.17E+11 3.13E+11 6.26E+11 1.49E+11 7.81E+11 2.69E+11 2.84E+11 1.71E+11 2.05E+11 1.07E+11 3.01E+11 1.11E+11 3.61E+11 3.79E+11 6.59E+11 1.82E+11 4.01E+11 1.51E+11 7.59E+11 8.66E+11 2.95E+11 3.99E+11 2.23E+11 3.92E+11 1.58E+11 4.36E+11 1.36E+11 1.11E+11 4.74E+11 3.15E+11 5.41E+11 9.53E+10 1.70E+11 1.99E+11 3.28E+11 9.14E+10 2.35E+11 5.05E+11 1.76E+11 1.30E+11 4.03E+11
124
Chapter 4 Table A.3 (Continued).
Lower level
Upper level
Config.
E (cm−1 )
2J
4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7
31059 36890 51731 32718 40298 34353 40030 12829 27557 34353 7138 10754 21735 23631 34353 36890 0 23631 24408 31059 10754 23631 27557 34353 36890 40298 55709 31059 48508 51731 23631 31059 51731 10754 21735 36890 34353 40030 31059 48508 51731 12829 34353 40030 24408 55709 84059 21735 23631 36890 40030 36890 48508
7 5 5 11 9 3 1 3 1 3 7 5 3 5 3 5 9 5 9 7 5 5 1 3 5 9 7 7 3 5 5 7 5 5 3 5 3 1 7 3 5 3 3 1 9 7 5 3 5 5 1 5 3
Config.
E (cm−1 )
2J
4d6 4d6 4d6 4d6 4d6 4d6 4d6 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4p5 4p5 4p5 4p5 4p5 4d6 4d6 4d6 4p5 4p5 4p5 4d6 4d6 4d6 4p5 4p5 4p5 4p5 4d6 4d6
675276 675276 675276 675855 675855 679702 679702 680411 680411 680411 681054 681054 681054 681054 681054 681054 682817 682817 682817 682817 683008 683008 683008 683008 683008 685782 685782 685981 685981 685981 688736 688736 688736 688895 688895 688895 691963 691963 692565 692565 692565 694886 694886 694886 695702 695702 695702 696550 696550 696550 696550 698501 698501
7 7 7 11 11 3 3 1 1 1 5 5 5 5 5 5 7 7 7 7 3 3 3 3 3 9 9 5 5 5 7 7 7 3 3 3 1 1 5 5 5 1 1 1 7 7 7 3 3 3 3 3 3
4f 4f 4f 4f 4f 4f 4f 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4f 4f 4f 4f 4f 4f 4f 4f 4d8 4d8 4d8 4d8 4d8 4f 4f 4f 4d8 4d8 4d8 4f 4f 4f 4d8 4d8 4d8 4d8 4f 4f
λ (Å)
A (s−1 )
155.250 156.660 160.390 155.510 157.360 154.970 156.350 149.810 153.190 154.800 148.400 149.210 151.690 152.130 154.650 155.260 146.470 151.720 151.900 153.450 148.770 151.680 152.590 154.180 154.790 154.940 158.730 152.710 156.890 157.690 150.370 152.070 157.000 147.480 149.910 153.390 152.080 153.410 151.190 155.280 156.070 146.630 151.410 152.720 148.980 156.270 163.510 148.210 148.620 151.610 152.340 151.160 153.870
1.71E+11 3.65E+11 1.46E+11 2.60E+11 5.52E+11 2.13E+11 3.34E+11 3.18E+11 3.72E+11 1.21E+11 1.80E+11 1.35E+11 1.02E+11 1.11E+11 9.11E+10 1.21E+11 1.49E+11 2.32E+11 1.07E+11 1.97E+11 1.83E+11 1.40E+11 9.52E+10 1.85E+11 9.74E+10 1.68E+11 5.05E+11 1.38E+11 2.33E+11 1.99E+11 8.82E+10 1.36E+11 3.53E+11 9.87E+10 2.51E+11 2.25E+11 2.16E+11 3.80E+11 9.48E+10 4.45E+11 1.91E+11 1.11E+11 3.77E+11 3.47E+11 8.84E+10 3.06E+11 1.76E+11 1.60E+11 9.56E+10 2.69E+11 1.00E+11 9.31E+10 1.26E+11
Atomic Tin Data
125
Table A.3 (Continued). Lower level
Upper level
Config.
E (cm−1 )
2J
Config.
E (cm−1 )
2J
4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7
51731 80358 40298 55709 34353 36890 84059 23631 27557 34353 40030 31059 55709 84059 24408 36890 55709 48508 31059 36890 51731 80358 40298 51731 55709 84059 48508 51731 32718 55709 31059 80358 48508 51731 80358 55709 84059 40298 84059 80358 84059
5 3 9 7 3 5 5 5 1 3 1 7 7 5 9 5 7 3 7 5 5 3 9 5 7 5 3 5 11 7 7 3 3 5 3 7 5 9 5 3 5
4d6 4d6 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4d6 4d6 4d6 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5
698501 698501 698964 698964 700292 700292 700292 707715 707715 707715 707715 708591 708591 708591 710652 710652 710652 714404 719797 719797 719797 719797 723657 723657 723657 723657 727199 727199 730887 730887 731710 731710 742523 742523 742523 745151 745151 748512 748512 754148 757180
3 3 9 9 5 5 5 3 3 3 3 5 5 5 7 7 7 1 5 5 5 5 7 7 7 7 3 3 9 9 5 5 3 3 3 5 5 7 7 1 3
4f 4f 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4f 4f 4f 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8 4d8
λ (Å)
A (s−1 )
154.630 161.790 151.840 155.480 150.180 150.760 162.300 146.200 147.040 148.530 149.790 147.610 153.190 160.140 145.740 148.440 152.700 150.190 145.210 146.450 149.700 156.410 146.350 148.840 149.730 156.370 147.360 148.060 143.250 148.130 142.740 153.550 144.110 144.780 151.040 145.060 151.280 141.220 150.520 148.430 148.580
1.30E+11 2.06E+11 4.52E+11 1.25E+11 1.35E+11 2.79E+11 1.87E+11 1.43E+11 9.74E+10 2.49E+11 1.32E+11 1.27E+11 2.00E+11 2.42E+11 3.18E+11 1.04E+11 2.36E+11 5.52E+11 9.17E+10 1.87E+11 1.80E+11 2.22E+11 3.65E+11 9.42E+10 9.08E+10 1.78E+11 3.59E+11 2.52E+11 5.50E+11 1.58E+11 2.80E+11 4.71E+11 1.37E+11 1.24E+11 4.13E+11 3.15E+11 2.62E+11 2.37E+11 4.07E+11 6.21E+11 5.15E+11
126
Sn
Chapter 4 IX
Table A.4 Ionization potential 155.522 eV. Lower level
Upper level
Config.
E (cm−1 )
2J
Config.
E (cm−1 )
2J
4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6
0 0 0 5127 0 5127 6967 0 5127 6967 8896 6967 8896 9622 5127 6967 29332 29882 26984 29332 6967 8896 0 5127 6967 30122 0 5127 26984 5127 6967 8896 6967 8896 9622 8896 29332 29882 40602 29882 34717 29882 36402 26984 30122 47160 30122
8 8 8 6 8 6 4 8 6 4 2 4 2 0 6 4 12 10 8 12 4 2 8 6 4 4 8 6 8 6 4 2 4 2 0 2 12 10 10 10 6 10 8 8 4 4 4
4d5 4d5 4d5 4d5 4p5 4p5 4p5 4p5 4p5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4d5 4d5 4d5 4p5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5
674628 675735 680953 680953 683731 683731 683731 685839 685839 686593 686593 688350 688350 688350 695095 695095 698278 698278 698320 699487 699642 699642 701437 701437 701437 701437 702029 702029 702029 703555 703555 703555 704281 704281 704281 704890 705366 705366 705366 706177 706177 707316 707316 709045 709045 709045 710923
10 10 8 8 6 6 6 6 6 4 4 2 2 2 4 4 12 12 10 14 2 2 6 6 6 6 8 8 8 4 4 4 2 2 2 0 12 12 12 8 8 10 10 6 6 6 4
4f 4f 4f 4f 4d7 4d7 4d7 4d7 4d7 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4f 4f 4f 4d7 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f
λ (Å)
A (s−1 )
148.250 148.000 146.870 147.980 146.270 147.380 147.780 145.820 146.920 147.160 147.580 146.780 147.190 147.350 144.950 145.340 149.510 149.630 148.970 149.240 144.390 144.790 142.580 143.630 144.010 148.980 142.460 143.510 148.160 143.200 143.570 143.970 143.420 143.820 143.970 143.700 147.940 148.060 150.450 147.880 148.950 147.630 149.070 146.630 147.310 151.100 146.900
1.52E+11 7.83E+11 3.66E+11 6.17E+11 3.74E+11 1.51E+11 4.50E+11 4.53E+11 4.27E+11 5.09E+11 3.73E+11 1.29E+11 4.64E+11 3.72E+11 5.73E+11 2.47E+11 1.56E+11 7.52E+11 9.01E+11 1.02E+12 5.73E+11 3.05E+11 1.39E+11 3.73E+11 3.86E+11 1.36E+11 5.69E+11 2.72E+11 1.22E+11 3.37E+11 1.52E+11 5.06E+11 2.93E+11 1.59E+11 5.49E+11 1.08E+12 4.98E+11 2.51E+11 2.44E+11 1.12E+11 4.77E+11 3.64E+11 3.85E+11 3.51E+11 1.55E+11 1.31E+11 6.79E+11
Atomic Tin Data
127 Table A.4 (Continued).
Lower level
Upper level
Config.
E (cm−1 )
2J
4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6
26984 29882 34717 36402 48796 36395 36402 43005 47910 30122 34717 36395 30122 42869 26984 34717 43005 44896 29332 29882 36402 40602 29332 40602 47910 30122 47160 26984 44896 48796 36395 34717 47160 63717 30122 36395 47160 49581 41989 26984 43005 48796 29882 40602 43005 42869 73892 43005 44896 63717 54525 36402 44896
8 10 6 8 6 4 8 8 12 4 6 4 4 2 8 6 8 6 12 10 8 10 12 10 12 4 4 8 6 6 4 6 4 6 4 4 4 2 0 8 8 6 10 10 8 2 2 8 6 6 8 8 6
Config.
E (cm−1 )
2J
4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4p5 4p5 4p5 4d5 4d5 4p5 4p5 4p5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4p5 4p5 4p5 4p5 4p5 4p5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5
711047 711047 711047 711047 711047 711632 713261 713261 714974 714996 714996 714996 715784 715784 715804 715804 715804 715804 716295 716295 716295 716295 716322 716322 716322 717964 717964 719423 719423 719423 722000 722374 722374 722374 723837 723837 723837 723837 724899 725634 725634 725634 726184 726184 726184 726304 726304 726519 726519 726519 727505 727739 727739
8 8 8 8 8 6 10 10 14 4 4 4 2 2 8 8 8 8 10 10 10 10 12 12 12 6 6 8 8 8 4 6 6 6 2 2 2 2 2 6 6 6 10 10 10 0 0 8 8 8 10 6 6
4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4d7 4d7 4d7 4f 4f 4d7 4d7 4d7 4f 4f 4f 4f 4f 4f 4f 4f 4f 4d7 4d7 4d7 4d7 4d7 4d7 4f 4f 4f 4f 4f 4f 4f 4f
λ (Å)
A (s−1 )
146.200 146.830 147.870 148.240 151.020 148.110 147.760 149.210 149.930 146.030 147.020 147.380 145.860 148.630 145.190 146.840 148.650 149.070 145.590 145.700 147.100 148.010 145.580 148.010 149.630 145.400 149.090 144.430 148.270 149.130 145.870 145.440 148.120 151.840 144.170 145.480 147.800 148.330 146.450 143.150 146.510 147.760 143.630 145.880 146.390 146.340 153.300 146.320 146.730 150.890 148.610 144.660 146.460
1.38E+11 2.53E+11 1.21E+11 1.26E+11 1.97E+11 8.60E+11 3.72E+11 5.07E+11 1.02E+12 2.05E+11 1.58E+11 2.83E+11 6.86E+11 1.80E+11 1.99E+11 1.97E+11 1.66E+11 2.92E+11 1.86E+11 2.01E+11 1.57E+11 2.68E+11 2.82E+11 5.95E+11 1.35E+11 5.15E+11 1.26E+11 2.87E+11 3.50E+11 1.34E+11 3.14E+11 5.40E+11 1.28E+11 1.84E+11 1.10E+11 2.74E+11 2.60E+11 1.12E+11 7.21E+11 2.01E+11 1.22E+11 1.70E+11 2.38E+11 2.32E+11 2.35E+11 7.72E+11 1.42E+11 2.85E+11 1.49E+11 1.28E+11 7.48E+11 1.20E+11 1.08E+11
128
Chapter 4 Table A.4 (Continued).
Lower level
Upper level
Config.
E (cm−1 )
2J
4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6
48796 61559 34717 42869 47160 48796 42869 47160 60909 36402 76881 36402 44896 42869 49581 61559 49581 48796 61559 34717 48796 61559 63717 42869 49581 40602 47910 34717 48796 61559 73892 43005 47160 61559 40602 48796 54525 63717 76881 63717 36395 42869 73892 47910 88218 36402 44896 54525 47160 60909 29882 43005 54525
6 4 6 2 4 6 2 4 0 8 8 8 6 2 2 4 2 6 4 6 6 4 6 2 2 10 12 6 6 4 2 8 4 4 10 6 8 6 8 6 4 2 2 12 8 8 6 8 4 0 10 8 8
Config.
E (cm−1 )
2J
4d5 4d5 4d5 4d5 4d5 4d5 4p5 4p5 4p5 4d5 4d5 4p5 4p5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4d5 4d5 4d5 4d5 4d5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5
727739 727739 727752 727752 727752 727752 729794 729794 729794 730171 730171 732789 732789 733142 733142 733142 734366 735622 735622 735809 735809 735809 735809 737367 737367 738525 738525 739766 739766 739766 739766 739889 739889 739889 740896 740896 740896 740896 740896 741850 744594 744594 744594 744784 744784 746031 746031 746031 747639 747639 748040 748040 748040
6 6 4 4 4 4 2 2 2 8 8 6 6 4 4 4 0 4 4 6 6 6 6 2 2 12 12 4 4 4 4 6 6 6 8 8 8 8 8 8 2 2 2 10 10 6 6 6 2 2 8 8 8
4f 4f 4f 4f 4f 4f 4d7 4d7 4d7 4f 4f 4d7 4d7 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4f 4f 4f 4f 4f 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7
λ (Å)
A (s−1 )
147.310 150.130 144.310 146.030 146.950 147.300 145.590 146.510 149.520 144.160 153.090 143.620 145.390 144.890 146.310 148.920 146.050 145.610 148.370 142.650 145.580 148.330 148.810 144.010 145.410 143.300 144.820 141.850 144.740 147.470 150.200 143.510 144.370 147.440 142.810 144.510 145.710 147.690 150.620 147.480 141.220 142.520 149.120 143.520 152.330 140.940 142.640 144.630 142.780 145.640 139.260 141.850 144.210
2.33E+11 1.71E+11 1.31E+11 1.38E+11 2.61E+11 1.22E+11 1.81E+11 3.05E+11 1.33E+11 5.01E+11 1.41E+11 2.65E+11 2.30E+11 3.28E+11 3.55E+11 1.15E+11 7.98E+11 1.87E+11 2.87E+11 2.38E+11 1.23E+11 1.61E+11 2.72E+11 2.42E+11 4.40E+11 1.15E+11 7.85E+11 1.84E+11 1.91E+11 1.33E+11 1.51E+11 1.42E+11 3.21E+11 1.77E+11 1.84E+11 1.38E+11 1.69E+11 1.25E+11 2.77E+11 5.69E+11 1.53E+11 1.34E+11 3.46E+11 3.40E+11 3.86E+11 1.82E+11 2.79E+11 1.70E+11 2.22E+11 5.54E+11 1.20E+11 2.21E+11 3.12E+11
Atomic Tin Data
129 Table A.4 (Continued).
Lower level
Upper level
Config.
E (cm−1 )
2J
4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6
81573 44896 49581 77419 29332 29882 40602 76881 47160 61559 83172 29882 40602 48796 54525 54525 77419 81573 77419 81573 83172 48796 73892 83172 73004 73892 42869 49581 73892 61559 81573 114196 36402 77419 83172 36395 49581 61559 73004 73892 81573 88218 48796 63717 77419 83172 61559 73004 40602 54525 76881 29332 76881
6 6 2 4 12 10 10 8 4 4 4 10 10 6 8 8 4 6 4 6 4 6 2 4 0 2 2 2 2 4 6 4 8 4 4 4 2 4 0 2 6 8 6 6 4 4 4 0 10 8 8 12 8
Config.
E (cm−1 )
2J
4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4d5 4d5 4d5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4d5 4d5 4p5 4p5 4p5 4p5 4p5
748040 749651 749651 749651 751159 751159 751159 751159 752238 752238 752238 753368 753368 753368 753368 757149 757149 757149 758717 758717 758717 759376 759376 759376 762202 762202 763299 763299 763299 763334 763334 763334 765512 765512 765512 765776 765776 765776 765776 765776 765945 765945 769399 769399 769399 769399 771337 771337 772611 772611 772611 772705 772705
8 4 4 4 10 10 10 10 4 4 4 8 8 8 8 6 6 6 6 6 6 4 4 4 2 2 0 0 0 6 6 6 6 6 6 2 2 2 2 2 8 8 4 4 4 4 2 2 8 8 8 10 10
4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4f 4f 4f 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4f 4f 4d7 4d7 4d7 4d7 4d7
λ (Å)
A (s−1 )
150.060 141.910 142.860 148.780 138.550 138.660 140.750 148.320 141.850 144.800 149.480 138.240 140.320 141.950 143.110 142.340 147.130 148.040 146.800 147.700 148.050 140.750 145.900 147.900 145.110 145.300 138.820 140.130 145.070 142.510 146.700 154.070 137.170 145.350 146.570 137.120 139.640 142.020 144.370 144.550 146.140 147.570 138.790 141.720 144.530 145.740 140.910 143.220 136.630 139.280 143.750 134.540 143.730
1.50E+11 2.82E+11 2.35E+11 1.22E+11 2.63E+11 1.12E+11 2.36E+11 2.23E+11 2.73E+11 1.27E+11 1.10E+11 2.17E+11 1.22E+11 3.06E+11 2.40E+11 2.53E+11 3.60E+11 1.28E+11 1.41E+11 1.28E+11 2.57E+11 1.65E+11 3.01E+11 2.42E+11 1.99E+11 1.99E+11 1.95E+11 1.48E+11 7.18E+11 1.67E+11 1.11E+11 1.50E+11 1.59E+11 3.35E+11 1.25E+11 1.48E+11 2.03E+11 1.48E+11 1.73E+11 1.41E+11 4.99E+11 2.39E+11 1.09E+11 1.96E+11 1.67E+11 1.19E+11 3.62E+11 4.57E+11 3.40E+11 1.19E+11 3.53E+11 4.27E+11 5.74E+11
130
Chapter 4
Table A.4 (Continued). Lower level
Upper level
Config.
E (cm−1 )
2J
4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6
44896 47160 63717 83172 43005 81573 88218 44896 63717 73892 77419 61559 77419 114196 54525 61559 76881 81573 88218 77419 83172 114196 147005 81573 83172 47910 88218 76881 81573 83172 114196 88218 114196 114196 147005
6 4 6 4 8 6 8 6 6 2 4 4 4 4 8 4 8 6 8 4 4 4 0 6 4 12 8 8 6 4 4 8 4 4 0
Config.
E (cm−1 )
2J
4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4d5 4d5 4d5 4d5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5
774159 774159 774159 774159 776049 776049 776049 781374 781374 781374 781374 784361 784361 784361 787551 787551 787551 789180 789180 792133 792133 792133 792133 793592 793832 794263 794263 798900 798900 798900 813603 814271 814271 840377 840377
4 4 4 4 6 6 6 4 4 4 4 2 2 2 6 6 6 8 8 2 2 2 2 4 2 10 10 6 6 6 4 6 6 2 2
4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4f 4f 4f 4f 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7 4d7
λ (Å)
A (s−1 )
137.140 137.570 140.770 144.740 136.430 144.010 145.400 135.800 139.360 141.360 142.070 138.370 141.470 149.240 136.440 137.760 140.730 141.340 142.680 139.930 141.070 147.520 155.030 140.460 140.730 134.000 141.650 138.520 139.420 139.730 143.000 137.750 142.860 137.720 144.240
1.34E+11 1.13E+11 1.19E+11 2.73E+11 3.13E+11 1.56E+11 1.31E+11 1.19E+11 3.92E+11 1.78E+11 2.14E+11 1.27E+11 5.85E+11 1.19E+11 1.96E+11 1.46E+11 3.57E+11 2.53E+11 5.69E+11 1.34E+11 2.17E+11 3.07E+11 1.35E+11 7.16E+11 5.52E+11 6.08E+11 4.80E+11 4.07E+11 1.37E+11 3.08E+11 8.26E+11 4.39E+11 5.13E+11 1.94E+11 7.77E+11
Atomic Tin Data
Sn
131
X
Table A.5 Ionization potential 183.779 eV. Lower level
Upper level
Config.
E (cm−1 )
2J
Config.
E (cm−1 )
2J
4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5
0 0 0 38121 41340 38121 42919 47166 40776 50677 41965 38121 40776 44301 40776 41965 42919 44301 47166 40776 41340 41965 50677 41340 66411 38121 44301 44301 47166 42919 50677 40776 42919 65922 58200 61198 38121 42919 54669 44301 47166 54669 56267 41965 50677 66411 73229 41965 42919
5 5 5 5 11 5 5 1 7 7 9 5 7 3 7 9 5 3 1 7 11 9 7 11 9 5 3 3 1 5 7 7 5 7 11 13 5 5 1 3 1 1 3 9 7 9 9 9 5
4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4p5 4p5
709675 711253 713243 740210 740962 742204 742204 742204 742381 742381 743306 743369 743369 743369 743970 743970 743970 744033 744033 744380 744380 744380 744380 744864 744864 747329 747329 749623 749623 749745 749745 750873 750873 750873 753814 753928 754453 754453 754453 754840 754840 754840 754840 755319 755319 755319 755319 755445 755445
3 5 7 7 13 3 3 3 9 9 11 5 5 5 7 7 7 1 1 9 9 9 9 11 11 5 5 3 3 5 5 7 7 7 13 15 3 3 3 1 1 1 1 9 9 9 9 7 7
4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4d6 4d6
λ (Å)
A (s−1 )
140.930 140.610 140.220 142.450 142.950 142.050 143.020 143.890 142.550 144.590 142.600 141.810 142.350 143.060 142.230 142.470 142.660 142.930 143.520 142.140 142.260 142.380 144.170 142.160 147.410 141.020 142.260 141.800 142.370 141.490 143.060 140.840 141.270 146.010 143.780 144.370 139.620 140.560 142.920 140.760 141.320 142.840 143.170 140.200 141.930 145.170 146.630 140.180 140.360
1.05E+12 1.04E+12 9.95E+11 8.92E+11 1.04E+12 3.98E+11 3.61E+11 1.10E+11 6.85E+11 1.45E+11 9.91E+11 1.68E+11 1.49E+11 4.73E+11 3.54E+11 1.16E+11 3.80E+11 7.00E+11 1.98E+11 2.74E+11 1.13E+11 4.69E+11 1.32E+11 8.06E+11 1.49E+11 5.17E+11 2.33E+11 2.22E+11 5.26E+11 4.27E+11 2.94E+11 3.65E+11 2.54E+11 1.40E+11 1.01E+12 1.06E+12 3.01E+11 2.64E+11 1.21E+11 1.30E+11 3.42E+11 3.31E+11 1.06E+11 2.78E+11 2.44E+11 1.74E+11 1.24E+11 3.53E+11 2.66E+11
132
Chapter 4 Table A.5 (Continued).
Lower level
Upper level
Config.
E (cm−1 )
2J
4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5
38121 40776 44301 50677 54733 42919 54669 54733 56267 41340 50677 66411 54733 56267 44301 56267 54733 64662 65922 42919 50677 54733 47166 54669 56267 58200 73229 44301 54669 56267 65922 58200 66411 64662 73229 79875 56267 64662 65471 50677 56267 65471 58200 74378 83781 40776 41965 65922 83781 61198 80062 64662 70679
5 7 3 7 5 5 1 5 3 11 7 9 5 3 3 3 5 5 7 5 7 5 1 1 3 11 9 3 1 3 7 11 9 5 9 5 3 5 3 7 3 3 11 7 7 7 9 7 7 13 11 5 5
Config.
E (cm−1 )
2J
4p5 4p5 4p5 4d4 4d4 4p5 4p5 4p5 4p5 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4p5 4p5 4p5 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4p5 4p5 4p5 4p5 4p5 4p5 4d4 4d4
757333 757333 757333 757549 757549 758427 758427 758427 758427 760192 760192 760192 760290 760290 760509 760509 763660 763660 763660 763699 763699 763699 763893 763893 763893 764955 764955 767320 767320 767320 768020 768469 768469 769311 769311 769311 770605 770605 770605 771212 771212 771212 772528 772528 772528 774508 774508 774508 774508 775066 775066 775674 775674
5 5 5 7 7 3 3 3 3 9 9 9 5 5 3 3 7 7 7 5 5 5 1 1 1 11 11 3 3 3 9 11 11 7 7 7 5 5 5 5 5 5 9 9 9 7 7 7 7 13 13 5 5
4d6 4d6 4d6 4f 4f 4d6 4d6 4d6 4d6 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4d6 4d6 4d6 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4d6 4d6 4d6 4d6 4d6 4d6 4f 4f
λ (Å)
A (s−1 )
139.060 139.570 140.260 141.490 142.300 139.780 142.110 142.120 142.430 139.130 140.960 144.160 141.750 142.060 139.640 142.010 141.080 143.080 143.340 138.760 140.270 141.070 139.540 141.020 141.330 141.510 144.580 138.330 140.340 140.650 142.450 140.810 142.460 141.930 143.680 145.060 140.010 141.670 141.830 138.800 139.890 141.710 140.010 143.250 145.210 136.310 136.530 141.140 144.790 140.100 143.900 140.660 141.860
1.44E+11 4.89E+11 1.28E+11 4.98E+11 2.60E+11 1.60E+11 1.63E+11 2.87E+11 1.58E+11 2.83E+11 4.13E+11 2.16E+11 5.05E+11 3.36E+11 3.49E+11 4.24E+11 4.14E+11 1.54E+11 2.53E+11 3.18E+11 2.36E+11 1.47E+11 4.27E+11 1.60E+11 1.59E+11 4.40E+11 4.72E+11 1.40E+11 4.01E+11 2.02E+11 5.78E+11 3.37E+11 4.88E+11 3.08E+11 1.18E+11 1.87E+11 1.08E+11 1.54E+11 5.04E+11 1.60E+11 3.30E+11 2.53E+11 2.35E+11 3.13E+11 1.75E+11 1.66E+11 1.47E+11 1.20E+11 1.10E+11 5.84E+11 3.83E+11 2.68E+11 3.09E+11
Atomic Tin Data
133 Table A.5 (Continued).
Lower level
Upper level
Config.
E (cm−1 )
2J
4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5
79875 54733 65471 65922 66411 77891 61198 66411 82992 109450 70679 64662 75837 64662 70679 75837 58200 73229 80062 82992 64662 73229 74378 66411 74378 77891 65471 75837 89599 99410 61198 80062 44301 47166 54733 65471 64662 65471 75837 79875 66411 73229 80062 109450 77891 79875 82992 102468 79875 89599 74378 75837 99410
5 5 3 7 9 7 13 9 9 9 5 5 3 5 5 3 11 9 11 9 5 9 7 9 7 7 3 3 1 3 13 11 3 1 5 3 5 3 3 5 9 9 11 9 7 5 9 5 5 1 7 3 3
Config.
E (cm−1 )
2J
4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4p5 4p5 4p5 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4p5 4p5 4p5 4p5 4p5 4p5 4d4 4d4 4d4 4d4 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4d4 4d4 4d4 4d4 4d4
775674 775818 775818 776272 776272 776272 777118 777118 777118 777118 777771 778573 778573 778653 778653 778653 779490 779490 779490 779490 780423 780423 780423 782416 782416 782416 782961 782961 782961 782961 783430 783430 784450 784450 784450 784450 784938 784938 784938 784938 786227 786227 786227 786227 786242 786242 786242 786242 786910 786910 787126 787126 787126
5 3 3 9 9 9 11 11 11 11 7 3 3 5 5 5 11 11 11 11 7 7 7 9 9 9 1 1 1 1 13 13 3 3 3 3 5 5 5 5 11 11 11 11 7 7 7 7 3 3 5 5 5
4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4d6 4d6 4d6 4f 4f 4f 4f 4f 4f 4f 4d6 4d6 4d6 4d6 4d6 4d6 4f 4f 4f 4f 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4f 4f 4f 4f 4f
λ (Å)
A (s−1 )
143.740 138.700 140.790 140.790 140.890 143.210 139.700 140.720 144.080 149.790 141.440 140.090 142.320 140.070 141.270 142.300 138.660 141.610 142.990 143.590 139.730 141.420 141.650 139.680 141.250 141.960 139.390 141.430 144.240 146.310 138.480 142.190 135.120 135.650 137.060 139.100 138.850 139.010 141.040 141.850 138.940 140.270 141.630 147.780 141.190 141.590 142.210 146.260 141.450 143.430 140.320 140.610 145.430
1.27E+11 1.17E+11 5.33E+11 2.77E+11 1.27E+11 2.77E+11 3.40E+11 1.68E+11 2.24E+11 1.49E+11 7.20E+11 6.46E+11 1.30E+11 2.02E+11 1.18E+11 3.40E+11 1.16E+11 2.07E+11 1.42E+11 4.04E+11 3.16E+11 1.11E+11 2.05E+11 1.18E+11 1.80E+11 5.00E+11 3.20E+11 1.24E+11 1.38E+11 2.10E+11 3.90E+11 6.76E+11 1.24E+11 2.51E+11 3.31E+11 2.27E+11 1.75E+11 1.40E+11 2.30E+11 1.09E+11 1.46E+11 2.57E+11 1.57E+11 1.80E+11 1.35E+11 1.12E+11 1.62E+11 1.35E+11 2.73E+11 3.45E+11 1.23E+11 2.65E+11 2.02E+11
134
Chapter 4 Table A.5 (Continued).
Lower level
Upper level
Config.
E (cm−1 )
2J
Config.
E (cm−1 )
4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5
74378 77891 79875 74378 82992 83781 54669 56267 89599 56267 65471 75837 89599 64662 75837 70679 79875 83781 86510 50677 66411 70679 74378 77891 41340 66411 80062 79875 89599 99410 73229 82992 110709 65922 77891 86510 65922 75837 79875 86510 86510 65922 86510 66411 83781 56267 65471 75837 70679 79875 41340 66411 74378
7 7 5 7 9 7 1 3 1 3 3 3 1 5 3 5 5 7 5 7 9 5 7 7 11 9 11 5 1 3 9 9 7 7 7 5 7 3 5 5 5 7 5 9 7 3 3 3 5 5 11 9 7
4p5 4p5 4p5 4d4 4d4 4d4 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4d4 4d4 4d4 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5
787488 787488 787488 788903 788903 788903 789932 789932 789932 790517 790517 790517 790517 791053 791053 791896 791896 791896 791896 792505 792505 792505 792505 792505 793539 793539 793539 796443 796443 796443 797221 797221 797221 798550 798550 798550 798820 798820 798820 798820 799006 801460 801460 802193 802193 803297 803297 803297 803682 803682 804680 804680 804680
4d6 4d6 4d6 4f 4f 4f 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4f 4f 4f 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6
λ (Å)
A (s−1 )
140.250 140.940 141.340 139.970 141.680 141.840 136.020 136.320 142.810 136.210 137.940 139.940 142.690 137.680 139.830 138.670 140.460 141.240 141.780 134.820 137.740 138.550 139.270 139.950 132.960 137.540 140.180 139.570 141.490 143.480 138.140 140.030 145.680 136.510 138.780 140.460 136.460 138.330 139.110 140.410 140.370 135.970 139.890 135.930 139.210 133.880 135.550 137.480 136.440 138.180 131.020 135.470 136.950
1.34E+11 2.88E+11 2.35E+11 1.12E+11 2.13E+11 3.99E+11 3.42E+11 3.99E+11 1.55E+11 2.04E+11 1.35E+11 1.67E+11 4.10E+11 1.18E+11 6.50E+11 1.20E+11 3.17E+11 1.53E+11 1.63E+11 1.53E+11 1.08E+11 1.15E+11 2.03E+11 1.57E+11 1.84E+11 1.26E+11 1.62E+11 2.19E+11 1.59E+11 2.33E+11 5.33E+11 1.33E+11 1.50E+11 1.60E+11 1.24E+11 2.13E+11 1.19E+11 1.21E+11 1.81E+11 1.20E+11 6.28E+11 4.00E+11 2.73E+11 2.06E+11 3.91E+11 1.69E+11 3.22E+11 5.38E+11 5.62E+11 1.67E+11 1.93E+11 1.26E+11 1.92E+11
2J 7 7 7 9 9 9 1 1 1 1 1 1 1 3 3 5 5 5 5 7 7 7 7 7 9 9 9 3 3 3 9 9 9 5 5 5 5 5 5 5 7 5 5 7 7 1 1 1 3 3 9 9 9
Atomic Tin Data
135 Table A.5 (Continued).
Lower level
Upper level
Config.
E (cm−1 )
2J
4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5
80062 82992 66411 74378 82992 83781 73229 77891 79875 102468 86510 99410 130330 74378 83781 86510 99410 80062 82992 58200 80062 83781 109450 110709 74378 102468 110709 89599 99410 102468 86510 102468 109450 144068 80062 82992 109450 99410 110709 89599 99410 77891 99410 102468 86510 102468 130330 133097 144068 82992 102468 109450 110709
11 9 9 7 9 7 9 7 5 5 5 3 3 7 7 5 3 11 9 11 11 7 9 7 7 5 7 1 3 5 5 5 9 5 11 9 9 3 7 1 3 7 3 5 5 5 3 1 5 9 5 9 7
Config.
E (cm−1 )
2J
4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5
804680 804680 808121 808121 808121 808121 810770 810770 810770 810770 811497 811497 811497 812069 812069 813313 813313 814100 814100 818538 818538 818538 818538 818538 819168 819168 819168 822403 822403 822403 823123 823123 823123 823123 824749 824749 824749 826486 826486 827459 827459 829369 829369 829369 829627 829627 829627 829627 829627 831376 831376 831376 831376
9 9 7 7 7 7 7 7 7 7 3 3 3 5 5 3 3 11 11 9 9 9 9 9 5 5 5 3 3 3 7 7 7 7 9 9 9 5 5 1 1 5 5 5 3 3 3 3 3 7 7 7 7
4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6
λ (Å)
A (s−1 )
138.020 138.580 134.840 136.300 137.920 138.070 135.600 136.460 136.840 141.200 137.950 140.450 146.820 135.570 137.320 137.610 140.090 136.250 136.800 131.540 135.430 136.120 141.040 141.290 134.280 139.550 141.170 136.480 138.330 138.920 135.770 138.780 140.140 147.280 134.300 134.830 139.820 137.550 139.730 135.540 137.370 133.090 137.010 137.590 134.580 137.540 143.020 143.590 145.880 133.640 137.210 138.540 138.780
1.66E+11 2.40E+11 2.64E+11 1.07E+11 2.04E+11 1.64E+11 4.73E+11 1.34E+11 1.63E+11 1.85E+11 3.74E+11 1.30E+11 2.88E+11 2.80E+11 3.25E+11 3.52E+11 2.83E+11 6.97E+11 3.11E+11 2.06E+11 1.29E+11 2.17E+11 1.56E+11 2.82E+11 1.42E+11 4.13E+11 1.35E+11 4.30E+11 1.14E+11 3.78E+11 1.78E+11 2.09E+11 3.37E+11 1.54E+11 2.00E+11 2.56E+11 4.23E+11 2.15E+11 3.16E+11 3.03E+11 6.08E+11 2.52E+11 3.42E+11 2.92E+11 1.71E+11 1.51E+11 1.91E+11 1.60E+11 2.23E+11 3.65E+11 1.95E+11 1.31E+11 2.09E+11
136
Chapter 4
Table A.5 (Continued). Lower level
Upper level
Config.
E (cm−1 )
2J
4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5
58200 80062 109450 110709 133097 145980 77891 82992 102468 110709 61198 109450 83781 130330 144068 130330 133097 145980 99410 130330 133097 130330 144068 145980 110709 144068 145980 133097 144068 145980 130330 133097 145980 109450 144068 130330 144068 145980
11 11 9 7 1 3 7 9 5 7 13 9 7 3 5 3 1 3 3 3 1 3 5 3 7 5 3 1 5 3 3 1 3 9 5 3 5 3
Config.
E (cm−1 )
2J
4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5
833277 833277 833277 833277 833826 833826 835156 835156 835156 835156 835737 835737 843163 843163 843163 844344 844344 844344 846399 846399 846399 854575 854575 854575 865558 865558 865558 866045 866045 866045 866644 866644 866644 868096 868096 876493 876493 876493
9 9 9 9 1 1 7 7 7 7 11 11 5 5 5 1 1 1 3 3 3 5 5 5 5 5 5 3 3 3 1 1 1 7 7 3 3 3
4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6 4d6
λ (Å)
A (s−1 )
129.030 132.780 138.170 138.410 142.730 145.400 132.070 132.970 136.500 138.050 129.120 137.700 131.700 140.300 143.060 140.070 140.620 143.210 133.890 139.670 140.210 138.090 140.760 141.140 132.490 138.620 138.990 136.450 138.530 138.890 135.830 136.340 138.780 131.830 138.130 134.040 136.550 136.910
1.92E+11 2.93E+11 2.18E+11 3.95E+11 5.40E+11 2.43E+11 1.19E+11 1.27E+11 1.45E+11 5.96E+11 4.60E+11 7.41E+11 1.79E+11 5.08E+11 1.19E+11 6.23E+11 1.14E+11 1.42E+11 1.42E+11 1.77E+11 4.70E+11 2.49E+11 2.28E+11 4.80E+11 2.30E+11 5.05E+11 3.03E+11 2.38E+11 3.29E+11 4.49E+11 3.64E+11 2.44E+11 4.97E+11 3.48E+11 8.04E+11 2.10E+11 3.04E+11 5.76E+11
Atomic Tin Data
Sn
137
XI
Table A.6 Ionization potential 207.109 eV. Lower level
Upper level
Config.
E (cm−1 )
2J
Config.
E (cm−1 )
2J
4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4
2852 0 6373 2852 9928 2852 9928 0 2852 6373 6373 9928 13328 2852 6373 9928 13328 6373 9928 6373 9928 0 2852 6373 9928 13328 13328 29341 39629 31484 31484 37874 6373 9928 31484 37874 39629 29341 38099 39748 36827 37874 38099 47218 29341 39629 31484 37874 42941
2 0 4 2 6 2 6 0 2 4 4 6 8 2 4 6 8 4 6 4 6 0 2 4 6 8 8 0 4 8 8 6 4 6 8 6 4 0 2 12 10 6 2 4 0 4 8 6 8
4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4p5 4p5 4d3 4d3 4p5 4p5 4p5 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4p5 4p5 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3
720254 720731 720731 724186 724186 724718 724718 728109 728109 728109 728304 728304 728304 731644 731644 731877 731877 734929 734929 735688 735688 735806 735806 735806 738723 738723 740852 749161 749161 751473 752279 752279 752933 752933 754122 754122 754122 754309 754309 754906 755183 758013 758013 758013 759835 759835 760376 760376 760376
0 2 2 4 4 4 4 2 2 2 6 6 6 4 4 8 8 6 6 6 6 2 2 2 8 8 10 2 2 10 8 8 4 4 6 6 6 2 2 14 12 4 4 4 2 2 8 8 8
4f 4f 4f 5p1 5p1 5p1 5p1 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4d5 4d5 4f 4f 4d5 4d5 4d5 4f 4f 4f 4f 4f 4f 4f 4f 4d5 4d5 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f
λ (Å)
A (s−1 )
139.410 138.760 140.000 138.650 140.020 138.550 139.920 137.360 137.900 138.570 138.530 139.220 139.880 137.230 137.900 138.530 139.190 137.270 137.950 137.130 137.800 135.920 136.450 137.110 137.230 137.870 137.470 138.940 140.960 138.910 138.750 139.990 133.960 134.600 138.400 139.630 139.980 137.950 139.640 139.850 139.220 138.880 138.920 140.700 136.910 138.870 137.210 138.420 139.400
8.56E+11 4.64E+11 3.33E+11 1.78E+11 1.66E+11 2.16E+11 1.57E+11 3.32E+11 5.23E+11 1.75E+11 2.36E+11 4.06E+11 2.28E+11 4.73E+11 4.88E+11 1.16E+11 7.51E+11 2.69E+11 1.19E+11 4.39E+11 2.09E+11 1.31E+11 4.53E+11 4.20E+11 8.51E+11 1.57E+11 9.41E+11 1.60E+11 1.05E+11 9.55E+11 5.20E+11 3.51E+11 3.74E+11 5.81E+11 3.29E+11 2.06E+11 1.85E+11 4.62E+11 1.08E+11 9.99E+11 1.01E+12 3.43E+11 3.26E+11 1.21E+11 3.28E+11 3.73E+11 2.55E+11 3.63E+11 2.58E+11
138
Chapter 4 Table A.6 (Continued).
Lower level
Upper level
Config.
E (cm−1 )
2J
4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4
36827 42941 37874 38099 39629 37874 39629 47218 36827 47303 53999 13328 47303 38099 39748 47303 85910 39748 51907 9928 13328 53999 38099 56337 31484 37874 42941 39629 47218 83704 38099 48459 58464 56185 39748 42941 47303 51907 36827 47303 47303 48459 51907 53999 47218 58464 42941 48459 38099 39629 53999 47303 48459
10 8 6 2 4 6 4 4 10 8 6 8 8 2 12 8 8 12 10 6 8 6 2 4 8 6 8 4 4 4 2 6 2 12 12 8 8 10 10 8 8 6 10 6 4 2 8 6 2 4 6 8 6
Config.
E (cm−1 )
2J
4d3 4d3 4p5 4p5 4p5 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4p5 4d3 4d3 4d3 4d3 4d3 4p5 4p5 4p5 4d3 4d3 4p5 4p5 4p5 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4p5 4p5 4p5 4p5 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4p5 4p5 4p5 4p5 4p5 4p5 4p5
760843 760843 761196 761196 761196 761281 761281 761931 764584 764584 764584 765857 765857 766755 766861 766861 766861 766950 766950 767733 767733 767733 768058 768058 769593 769593 769593 770410 770410 770410 771386 771386 771386 771665 773249 773249 773249 773249 773827 773827 774165 774165 774165 774165 775852 775852 775960 775960 775977 775977 775977 776132 776132
10 10 4 4 4 6 6 6 8 8 8 6 6 0 10 10 10 12 12 6 6 6 2 2 8 8 8 4 4 4 4 4 4 14 10 10 10 10 10 10 8 8 8 8 2 2 6 6 4 4 4 8 8
4f 4f 4d5 4d5 4d5 4f 4f 4f 4f 4f 4f 4f 4f 4d5 4f 4f 4f 4f 4f 4d5 4d5 4d5 4f 4f 4d5 4d5 4d5 4f 4f 4f 4f 4f 4f 4f 4d5 4d5 4d5 4d5 4f 4f 4f 4f 4f 4f 4f 4f 4d5 4d5 4d5 4d5 4d5 4d5 4d5
λ (Å)
A (s−1 )
138.140 139.310 138.270 138.310 138.600 138.250 138.590 139.930 137.430 139.430 140.750 132.900 139.190 137.260 137.550 138.990 146.870 137.530 139.870 131.980 132.570 140.130 137.010 140.520 135.500 136.680 137.630 136.860 138.290 145.640 136.390 138.340 140.280 139.780 136.350 136.950 137.770 138.650 135.700 137.660 137.590 137.810 138.470 138.870 137.260 139.410 136.440 137.470 135.540 135.820 138.530 137.220 137.440
2.96E+11 4.41E+11 1.55E+11 3.40E+11 3.84E+11 3.43E+11 5.82E+11 3.24E+11 3.86E+11 1.11E+11 1.06E+11 2.59E+11 1.83E+11 9.77E+11 2.38E+11 4.40E+11 1.15E+11 4.37E+11 5.01E+11 1.07E+11 4.14E+11 1.97E+11 5.82E+11 1.03E+11 1.26E+11 2.05E+11 4.80E+11 1.39E+11 3.31E+11 1.10E+11 1.04E+11 4.07E+11 2.67E+11 9.89E+11 2.03E+11 1.51E+11 1.42E+11 3.35E+11 4.82E+11 3.37E+11 2.08E+11 1.98E+11 1.26E+11 2.45E+11 5.14E+11 1.34E+11 1.80E+11 3.29E+11 1.01E+11 1.24E+11 5.05E+11 2.43E+11 6.23E+11
Atomic Tin Data
139 Table A.6 (Continued).
Lower level
Upper level
Config.
E (cm−1 )
2J
4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4
47218 56337 37874 47218 56337 39748 51907 56185 31484 47218 48459 39629 47218 58464 67703 47218 56337 67703 36827 47303 53999 63979 42941 51907 56185 58464 91473 47303 56337 70036 51907 74795 56337 58464 74795 31484 53999 63979 37874 39629 56337 58464 74795 39748 56185 98034 56337 58464 67703 70036 37874 42941 56337
4 4 6 4 4 12 10 12 8 4 6 4 4 2 0 4 4 0 10 8 6 8 8 10 12 2 2 8 4 4 10 6 4 2 6 8 6 8 6 4 4 2 6 12 12 8 4 2 0 4 6 8 4
Config.
E (cm−1 )
2J
4d3 4d3 4d3 4d3 4d3 4p5 4p5 4p5 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4d3 4d3 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5
778911 778911 781907 781907 781907 782804 782804 782804 783127 783127 783127 783349 783349 783349 783349 784358 784358 784358 784587 784587 784587 784587 785628 785628 785628 788409 788409 789184 789184 789184 791030 791030 791478 791478 791478 795039 795039 795039 795225 795225 795225 795225 795225 795358 795358 795358 795497 795497 795497 795497 797859 797859 797859
6 6 4 4 4 12 12 12 6 6 6 2 2 2 2 2 2 2 8 8 8 8 10 10 10 0 0 6 6 6 8 8 4 4 4 6 6 6 4 4 4 4 4 10 10 10 2 2 2 2 6 6 6
4f 4f 4f 4f 4f 4d5 4d5 4d5 4f 4f 4f 4f 4f 4f 4f 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4f 4f 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5
λ (Å)
A (s−1 )
136.690 138.410 134.420 136.130 137.840 134.600 136.830 137.640 133.060 135.900 136.130 134.480 135.860 137.970 139.750 135.680 137.380 139.550 133.750 135.650 136.890 138.790 134.660 136.310 137.110 137.010 143.500 134.810 136.470 139.070 135.310 139.640 136.040 136.440 139.550 130.980 134.960 136.800 132.060 132.360 135.350 135.750 138.820 132.360 135.300 143.420 135.310 135.700 137.420 137.860 131.600 132.480 134.870
2.59E+11 4.06E+11 1.20E+11 4.60E+11 1.08E+11 5.35E+11 3.33E+11 2.04E+11 1.45E+11 1.39E+11 2.80E+11 1.34E+11 1.04E+11 4.98E+11 2.04E+11 1.16E+11 3.46E+11 1.62E+11 2.26E+11 1.49E+11 1.96E+11 1.17E+11 1.84E+11 3.87E+11 1.87E+11 6.24E+11 1.99E+11 3.30E+11 1.35E+11 2.06E+11 1.66E+11 6.58E+11 5.10E+11 1.88E+11 1.35E+11 1.35E+11 3.45E+11 1.38E+11 1.85E+11 2.66E+11 1.38E+11 2.32E+11 1.14E+11 1.11E+11 3.54E+11 2.05E+11 1.92E+11 1.33E+11 1.03E+11 3.05E+11 1.45E+11 1.27E+11 1.33E+11
140
Chapter 4 Table A.6 (Continued).
Lower level
Upper level
Config.
E (cm−1 )
2J
4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4
70036 48459 70036 74795 91473 47303 63979 63979 42941 63979 70036 88023 95490 51907 53999 74795 89460 51907 56185 70036 89460 91473 70036 74795 88023 58464 74795 63979 83704 85910 67703 70036 83704 91473 51907 74795 89460 98034 63979 74795 88023 89460 83704 88023 39748 85910 83704 85910 89460 98034 56337 83704 91473
4 6 4 6 2 8 8 8 8 8 4 4 0 10 6 6 6 10 12 4 6 2 4 6 4 2 6 8 4 8 0 4 4 2 10 6 6 8 8 6 4 6 4 4 12 8 4 8 6 8 4 4 2
Config.
E (cm−1 )
2J
4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4d3 4d3 4p5 4p5 4p5 4p5 4p5 4p5 4d3 4d3 4d3 4d3 4d3 4d3 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5
797859 798318 798318 798318 798318 799506 799506 800556 802047 802047 802047 802752 802752 803797 803797 803797 803797 806209 806209 806298 806298 806298 808879 808879 808879 810170 810170 812792 812792 812792 816269 816269 817008 817008 818165 818165 818165 818165 818954 818954 818954 818954 822121 822121 822323 822323 825403 825403 825403 825403 825941 825941 825941
6 4 4 4 4 8 8 10 6 6 6 2 2 8 8 8 8 12 12 4 4 4 6 6 6 4 4 6 6 6 2 2 2 2 8 8 8 8 6 6 6 6 4 4 10 10 6 6 6 6 2 2 2
4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4f 4f 4d5 4d5 4d5 4d5 4d5 4d5 4f 4f 4f 4f 4f 4f 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5
λ (Å)
A (s−1 )
137.410 133.370 137.330 138.230 141.490 132.960 135.970 135.780 131.750 135.510 136.630 139.930 141.410 133.010 133.390 137.190 140.010 132.590 133.350 135.840 139.520 139.910 135.360 136.240 138.740 133.050 136.000 133.560 137.170 137.590 133.600 134.020 136.390 137.850 130.520 134.540 137.250 138.880 132.470 134.400 136.830 137.100 135.440 136.240 127.800 135.810 134.840 135.240 135.900 137.500 129.950 134.740 136.170
1.83E+11 1.73E+11 3.04E+11 1.55E+11 1.12E+11 1.16E+11 6.75E+11 8.34E+11 1.40E+11 1.70E+11 1.93E+11 3.25E+11 2.07E+11 2.37E+11 1.80E+11 1.20E+11 2.94E+11 2.31E+11 8.40E+11 4.80E+11 1.29E+11 1.79E+11 1.91E+11 3.73E+11 2.43E+11 1.52E+11 3.38E+11 2.75E+11 2.33E+11 1.48E+11 2.72E+11 3.75E+11 3.24E+11 2.65E+11 2.68E+11 1.27E+11 4.44E+11 1.04E+11 2.02E+11 1.04E+11 3.82E+11 1.17E+11 5.89E+11 2.74E+11 2.28E+11 7.39E+11 2.69E+11 1.38E+11 1.67E+11 2.34E+11 1.58E+11 2.63E+11 3.01E+11
Atomic Tin Data
141
Table A.6 (Continued). Lower level
Upper level
Config.
E (cm−1 )
2J
Config.
E (cm−1 )
2J
4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4
95490 85910 83704 88023 58464 91473 74795 83704 85910 89460 89460 91473 125578 74795 89460 98034 56185 98034 88023 91473 95490 89460 98034 91473 125578 125578 160342 98034 125578 125578 160342
0 8 4 4 2 2 6 4 8 6 6 2 4 6 6 8 12 8 4 2 0 6 8 2 4 4 0 8 4 4 0
4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5
825941 827378 828976 828976 829016 829016 830207 830207 830207 830207 835298 835298 835298 835531 835531 835531 835729 835729 837765 837765 837765 839544 839544 841656 841656 859030 859030 863985 863985 888549 888549
2 8 4 4 0 0 6 6 6 6 4 4 4 6 6 6 10 10 2 2 2 8 8 4 4 2 2 6 6 2 2
4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5 4d5
λ (Å)
A (s−1 )
136.920 134.880 134.200 134.980 129.790 135.600 132.390 133.970 134.370 135.020 134.090 134.460 140.920 131.470 134.050 135.610 128.300 135.570 133.400 134.010 134.740 133.330 134.880 133.320 139.670 136.360 143.140 130.570 135.440 131.080 137.340
1.12E+11 8.15E+11 1.45E+11 6.54E+11 3.17E+11 8.36E+11 1.52E+11 1.85E+11 2.85E+11 1.52E+11 4.39E+11 4.73E+11 1.01E+11 2.84E+11 4.55E+11 2.13E+11 3.55E+11 6.99E+11 3.71E+11 1.02E+11 5.71E+11 1.84E+11 8.01E+11 1.13E+11 7.23E+11 7.33E+11 1.04E+11 2.19E+11 9.00E+11 2.55E+11 8.74E+11
142
Sn
Chapter 4 XII
Table A.7 Ionization potential 231.815 eV. Lower level
Upper level
Config.
E (cm−1 )
2J
Config.
E (cm−1 )
2J
4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3
45091 48104 0 0 0 5629 24757 0 26697 5629 24757 5629 11397 11397 24757 34724 26697 34724 11397 16610 5629 11397 16610 33281 16610 34724 96730 11397 16610 11397 24757 5629 24757 26697 0 26697 33281 26697 40007 32221 0 24757 42399 32221 33281 64020 32221 33281 32221
11 9 3 3 3 5 3 3 1 5 3 5 7 7 3 5 1 5 7 9 5 7 9 9 9 5 3 7 9 7 3 5 3 1 3 1 9 1 3 7 3 3 1 7 9 5 7 9 7
4d2 4d2 4p5 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4p5 4p5 4d2 4d2 4p5 4p5 4d2 4p5 4p5 4p5 4p5 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4p5 4p5 4p5 4d2 4d2 4d2 4d2 4d2 4p5
714578 727005 731107 731595 738323 740516 741654 743004 743004 744572 744572 745155 745155 749916 749916 749916 750078 750078 751395 751395 751613 751613 754065 754065 755224 755224 760460 760838 760838 764047 764047 765134 765134 765134 766577 766577 768932 769903 769903 770948 771992 771992 771992 772892 772892 772892 773568 773568 773941
9 7 3 3 5 5 3 1 1 3 3 7 7 5 5 5 3 3 9 9 7 7 11 11 7 7 1 9 9 5 5 3 3 3 1 1 11 3 3 9 1 1 1 7 7 7 7 7 5
5p 5p 4d4 4f 4f 4f 5p 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4f 4d4 4d4 4f 4f 4d4 4d4 5p 4d4 4d4 4d4 4d4 4f 4f 4f 4f 4f 4f 4f 4f 4f 4d4 4d4 4d4 4f 4f 4f 4f 4f 4d4
λ (Å)
A (s−1 )
149.390 147.310 136.800 136.700 135.460 136.090 139.510 134.600 139.620 135.340 138.940 135.240 136.300 135.420 137.920 139.840 138.260 139.810 135.150 136.110 134.070 135.110 135.620 138.750 135.410 138.810 150.680 133.450 134.380 132.880 135.280 131.680 135.080 135.440 130.470 135.170 135.950 134.570 137.020 135.380 129.550 133.840 137.080 135.030 135.220 141.090 134.910 135.100 134.840
1.50E+11 9.89E+10 1.34E+11 6.14E+11 9.68E+11 8.23E+11 1.17E+11 4.99E+11 2.01E+11 3.46E+11 2.65E+11 7.97E+11 1.84E+11 4.69E+11 1.46E+11 1.59E+11 1.33E+11 3.83E+11 8.15E+11 1.62E+11 1.46E+11 6.59E+11 8.64E+11 1.12E+11 4.17E+11 2.75E+11 1.03E+11 1.31E+11 7.11E+11 1.77E+11 7.16E+11 2.43E+11 1.68E+11 4.23E+11 2.81E+11 6.99E+11 7.73E+11 1.85E+11 5.77E+11 9.16E+11 1.27E+11 6.69E+11 2.00E+11 4.67E+11 1.35E+11 1.57E+11 3.33E+11 3.79E+11 4.19E+11
Atomic Tin Data
143 Table A.7 (Continued).
Lower level
Upper level
Config.
E (cm−1 )
2J
4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3
40007 64020 45091 32221 40007 49668 24757 42399 33281 42399 64020 34724 40007 49668 64020 45091 63493 11397 32221 34724 40007 63493 16610 34724 49668 63493 16610 34724 48104 49668 24757 26697 34724 49668 64020 34724 49668 40007 55334 45091 48104 48104 34724 48104 40007 55334 55334 55334 45091 48104 40007 63493 64020
3 5 11 7 3 5 3 1 9 1 5 5 3 5 5 11 7 7 7 5 3 7 9 5 5 7 9 5 9 5 3 1 5 5 5 5 5 3 3 11 9 9 5 9 3 3 3 3 11 9 3 7 5
Config.
E (cm−1 )
2J
4p5 4p5 4d2 4d2 4d2 4d2 4d2 4d2 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4d2 4d2 4d2 4d2 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5
773941 773941 776868 777366 777366 777366 779322 779322 779925 780470 780470 782225 782225 782225 782225 784326 784326 784454 784454 784454 784454 784454 784935 784935 784935 784935 788792 788792 788792 788792 791228 791228 791228 791228 791228 792610 792610 792815 792815 792950 792950 795711 798901 798901 799202 799202 800499 804237 807088 807088 808295 808295 808295
5 5 13 5 5 5 1 1 9 3 3 3 3 3 3 9 9 5 5 5 5 5 7 7 7 7 7 7 7 7 3 3 3 3 3 5 5 1 1 11 11 9 7 7 1 1 5 3 11 11 5 5 5
4d4 4d4 4f 4f 4f 4f 4f 4f 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4f 4f 4f 4f 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4
λ (Å)
A (s−1 )
136.270 140.880 136.670 134.220 135.640 137.440 132.540 135.720 133.950 135.500 139.590 133.800 134.750 136.520 139.250 135.290 138.750 129.370 132.950 133.400 134.340 138.720 130.170 133.310 136.020 138.630 129.520 132.630 135.030 135.310 130.480 130.810 132.200 134.870 137.530 131.960 134.620 132.850 135.610 133.730 134.270 133.780 130.880 133.210 131.730 134.450 134.210 133.540 131.250 131.770 130.180 134.280 134.380
1.70E+11 1.05E+11 9.66E+11 1.54E+11 3.97E+11 2.58E+11 1.89E+11 6.22E+11 9.21E+11 5.57E+11 1.13E+11 2.02E+11 1.14E+11 2.72E+11 1.04E+11 3.69E+11 3.30E+11 1.42E+11 9.75E+10 3.00E+11 1.72E+11 1.06E+11 2.02E+11 2.22E+11 4.12E+11 9.90E+10 1.57E+11 2.88E+11 1.80E+11 2.36E+11 1.10E+11 1.34E+11 1.66E+11 1.64E+11 1.97E+11 4.33E+11 2.47E+11 5.71E+11 3.19E+11 1.64E+11 7.01E+11 8.55E+11 1.20E+11 4.06E+11 3.72E+11 5.09E+11 7.93E+11 7.58E+11 8.35E+11 2.32E+11 1.22E+11 2.15E+11 3.07E+11
144
Chapter 4 Table A.7 (Continued).
Lower level
Upper level
Config.
E (cm−1 )
2J
4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3
42399 49668 55334 64020 49668 63493 45091 63493 49668 63493 64020 33281 48104 64020 96730 96190 96730 96190 63493 96190 96730
1 5 3 5 5 7 11 7 5 7 5 9 9 5 3 5 3 5 7 5 3
Sn
Config.
E (cm−1 )
2J
4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4d2 4p5 4p5 4p5 4p5
809768 809768 809768 809768 812431 812431 815155 815155 816879 816879 816879 818530 818530 818530 828695 832094 833018 839228 839436 839436 845861
3 3 3 3 7 7 9 9 5 5 5 7 7 7 1 3 5 7 5 5 3
4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4d4 4f 4d4 4d4 4d4 4d4
λ (Å)
A (s−1 )
130.330 131.580 132.570 134.110 131.120 133.540 129.870 133.050 130.360 132.750 132.840 127.360 129.810 132.550 136.640 135.900 135.830 134.600 128.890 134.560 133.500
1.89E+11 4.09E+11 1.09E+11 2.01E+11 2.25E+11 7.05E+11 3.59E+11 6.12E+11 1.80E+11 2.61E+11 4.40E+11 1.53E+11 1.92E+11 6.75E+11 7.21E+11 6.57E+11 8.02E+11 9.17E+11 1.03E+11 8.82E+11 9.75E+11
λ (Å)
A (s−1 )
136.510 135.050 140.030 136.500 134.490 134.080 133.680 135.420 133.400 135.140 135.770 133.910 133.700 136.660 136.910 137.610 133.610
2.11E+11 4.55E+11 1.36E+11 1.59E+11 6.93E+11 2.08E+11 3.33E+11 1.20E+11 4.45E+11 1.17E+11 3.01E+11 3.15E+11 8.56E+11 1.37E+11 2.13E+11 2.23E+11 6.99E+11
XIII
Table A.8 Ionization potential 257.578 eV. Lower level
Upper level
Config.
E (cm−1 )
2J
Config.
E (cm−1 )
2J
4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2
0 0 26333 9648 0 0 0 9648 0 9648 18647 9648 9648 26333 27681 31362 9648
4 4 0 6 4 4 4 6 4 6 8 6 6 0 4 2 6
4d1 4d1 4d1 4d1 4d1 4d1 4d1 4d1 4d1 4d1 4d1 4d1 4d1 4d1 4d1 4d1 4d1
732639 740541 740541 742344 743619 745906 748170 748170 749698 749698 755281 756503 757708 758159 758159 758159 758181
2 2 2 4 6 6 4 4 4 4 6 4 8 2 2 2 6
5p 4f 4f 5p 4f 5p 5p 5p 5p 5p 5p 5p 4f 5p 5p 5p 4f
Atomic Tin Data
145
Table A.8 (Continued). Lower level
Upper level
Config.
E (cm−1 )
4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2
31362 18647 27681 31362 18647 27681 31362 18647 42191 42621 18647 26333 27681 18647 27681 0 26333 31362 9648 31362 27681 31362 42191 42191 42191 42621 42191 42621 42191 42621 42621 88721
2J 2 8 4 2 8 4 2 8 4 8 8 0 4 8 4 4 0 2 6 2 4 2 4 4 4 8 4 8 4 8 8 0
Config.
E (cm−1 )
2J
4d1 4p5 4p5 4d1 4d1 4p5 4d1 4d1 4d1 4d1 4p5 4d1 4d1 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4d1 4p5 4p5 4p5 4p5 4p5 4p5
759970 765342 765342 765409 766656 766848 767997 768673 769073 771657 777702 780328 780328 780527 780527 782764 782764 782764 787121 787121 789627 789627 789627 791153 793042 793153 795438 795438 800154 800154 800237 829362
0 6 6 2 8 4 0 10 4 6 8 2 2 6 6 2 2 2 4 4 2 2 2 4 2 10 6 6 6 6 8 2
5p 4d3 4d3 5p 5p 4d3 5p 4f 5p 5p 4d3 5p 5p 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4d3 4f 4d3 4d3 4d3 4d3 4d3 4d3
λ (Å)
A (s−1 )
137.260 133.940 135.580 136.250 133.700 135.300 135.770 133.340 137.590 137.180 131.760 132.640 132.880 131.270 132.850 127.770 132.220 133.100 128.640 132.330 131.260 131.900 133.810 133.530 133.200 133.250 132.770 132.850 131.950 132.020 132.010 135.030
6.20E+11 3.01E+11 1.58E+11 1.94E+11 2.68E+11 7.46E+11 2.24E+11 8.36E+11 1.37E+11 3.40E+11 6.48E+11 1.44E+11 1.82E+11 1.97E+11 4.58E+11 1.93E+11 4.36E+11 1.48E+11 1.45E+11 6.29E+11 4.47E+11 3.46E+11 1.31E+11 6.81E+11 6.23E+11 8.27E+11 5.75E+11 1.26E+11 3.44E+11 3.11E+11 9.60E+11 8.55E+11
146
Sn
Chapter 4 XIV
Table A.9 Ionization potential 282.328 eV. Lower level
Upper level
Config.
E (cm−1 )
2J
Config.
E (cm−1 )
2J
4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d 4d
0 0 0 13210 13210 0 13210 0 13210 13210 0 0 0 13210 0 13210 0 13210 13210 0 13210 0 0 13210 0 13210 13210 0 13210 0 13210 13210 0 13210 0 13210 13210 13210 0 13210 0 13210 0 13210 13210 13210 13210 0 0 13210
3 3 3 5 5 3 5 3 5 5 3 3 3 5 3 5 3 5 5 3 5 3 3 5 3 5 5 3 5 3 5 5 3 5 3 5 5 5 3 5 3 5 3 5 5 5 5 3 3 5
4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4f 4f 4p5 4p5 4p5 4p5 4p5 5p 5p 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5 4p5
557675 575548 590211 596028 607489 613546 625298 636044 636044 649938 689599 738708 744790 744790 756741 758974 761690 761690 771128 786280 811760 1185448 1194210 1194210 1203945 1211070 1213763 1218530 1218530 1221125 1221125 1226599 1229831 1229831 1231958 1231958 1247866 1254860 1278338 1278338 1290489 1290489 1295074 1307132 1312421 1316067 1320629 1435796 1435919 1435919
5 5 3 5 5 1 3 5 5 7 1 1 5 5 3 3 5 5 7 1 3 1 3 3 1 5 7 5 5 3 3 7 3 3 5 5 7 5 3 3 3 3 5 5 3 7 5 1 3 3
4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d2 4d 5s 4d 5s 4d 5s 4d 5s 4d 5s 4d 5s 4d 5s 4d 5s 4d 5s 4d 5s 4d 5s 4d 5s 4d 5s 4d 5s 4d 5s 4d 5s 4d 5s 4d 5s 4d 5s 4d 5s 4d 5s 4d 5s 4d 5s 4d 5s 4d 5s 4d 5s 4d 5s 4d 5s 4d 5s
λ (Å)
A (s−1 )
179.340 173.770 169.450 171.600 168.290 163.010 163.390 157.240 160.580 157.070 145.030 135.390 134.280 136.710 132.160 134.110 131.300 133.620 131.960 127.200 125.240 84.366 83.747 84.684 83.070 83.492 83.305 82.076 82.976 81.902 82.797 82.424 81.322 82.205 81.181 82.061 81.004 80.548 78.236 79.053 77.499 78.301 77.225 77.294 76.979 76.764 76.496 69.656 69.650 70.297
4.20E+09 3.17E+09 9.97E+09 4.94E+09 4.90E+09 1.88E+10 2.17E+10 2.73E+09 7.31E+09 9.66E+09 8.73E+09 6.87E+11 7.51E+11 4.45E+10 8.59E+11 7.32E+11 4.35E+10 7.93E+11 8.19E+11 7.43E+10 4.43E+10 9.80E+09 7.60E+09 5.75E+09 1.41E+11 6.80E+09 5.87E+09 7.72E+10 5.04E+09 7.04E+10 4.91E+10 1.04E+11 1.65E+10 4.99E+10 6.52E+10 1.56E+10 2.47E+10 8.57E+10 3.25E+10 1.54E+10 6.99E+10 6.29E+09 9.05E+10 4.73E+10 4.72E+10 6.79E+10 5.54E+10 5.10E+10 1.10E+10 3.32E+10
Atomic Tin Data
Sn
147
XV
Table A.10 Ionization potential 383.804 eV. Lower level
Upper level
Config.
E (cm−1 )
2J
4p6 4p6 4p6 4p6 4p6
0 0 0 0 0
0 0 0 0 0
Config.
E (cm−1 )
2J
4p5 4p5 4p5 4p5 4p5
537619 618618 775716 1287633 1363425
2 2 2 2 2
4d 4d 4d 5s 5s
λ (Å)
A (s−1 )
186.030 161.670 128.930 77.672 73.354
9.96E+07 1.91E+10 8.10E+11 1.49E+11 8.42E+10
References 1. The FAC software can be obtained at http://kipac-tree.stanford.edu/fac/. 2. J. Sugar, V. Kaufman, and W. L. Rowan, “Rb-like spectra: Pd X to Nd XXIV,” J. Opt. Soc. Am. B 9(11), 1959 (1992).
I. Yu. Tolstikhina received the Engineer-Physicist Diploma from the Moscow Institute of Physics and Technology (State University) in 1987. In 1987–1991 she was a postgraduate student at the Institute of Spectroscopy of the Russian Academy of Sciences, and in 1992–1996 a student in a doctoral program at the National Institute for Fusion Science, Toki, Japan. She received a Ph.D. in physics from the Graduate University for Advanced Studies, Japan, in 1996. In 1996–1998 she had a postdoctoral position at the National Institute for Fusion Science, Toki, Japan. Since 1998 Dr. Tolstikhina has been a senior scientist at the P. N. Lebedev Physical Institute of the Russian Academy of Sciences. Her main research interest is in the theory of highly ionized atoms. S. S. Churilov received the Engineer-Physicist Diploma from the Moscow University of Science and Technology in 1970. Since 1971 he has been a senior physicist at the Institute of Spectroscopy of the Russian Academy of Sciences. He received a Ph.D. degree in physics from the Institute of Spectroscopy in 1977. His research has included development of VUV lasers and spectroscopy of highly ionized atoms.
148
Chapter 4
A. N. Ryabtsev received the Engineer-Physicist Diploma from the Moscow Institute of Physics and Technology (State University) in 1964. In 1964–1967 he was a postgraduate student at the P. N. Lebedev Physical Institute of the Russian Academy of Sciences. Since 1967 he has been a research physicist at the Institute of Spectroscopy of the Russian Academy of Sciences. He received Ph.D. and Doctor of Science degrees in physics from the Institute of Spectroscopy in 1970 and 1989, respectively. Since 1990 he has been serving as head of the Atomic Spectroscopy Department there. His main research interest is in the analysis of spectra of ionized atoms throughout the periodic table. K. N. Koshelev graduated from the Moscow Institute of Physics and Technology (State University) in 1968. He received a Ph.D. in plasma diagnostics and x-ray lasers design in 1975. At present he is head of the Plasma Spectroscopy Laboratory in the Institute of Spectroscopy of the Russian Academy of Science (Troitsk, Russia) and simultaneously senior researcher in the LPX group at FOM Plasma Physics Rijnhuizen (The Netherlands). His main research interests are plasma spectroscopy and diagnostics, and x-ray lasers.
Chapter 5
Atomic Physics of Highly Charged Ions and the Case for Sn as a Source Material Gerry O’Sullivan, Anthony Cummings, Padraig Dunne, Patrick Hayden, Luke McKinney, Nicola Murphy, and John White Contents 5.1 Introduction and Background 5.2 The Case for Xenon 5.2.1 Atomic structure considerations 5.2.2 Plasma considerations 5.3 Alternatives to Xenon; the Case for Tin 5.3.1 Atomic structure considerations and UTA 5.3.2 Origin of UTA intensity 5.3.3 Optimum ion-stage distributions and plasma conditions 5.3.4 Effect of prepulses 5.3.5 Debris 5.4 Conclusions Acknowledgments References
149 151 151 154 156 156 158 163 165 167 167 167 168
5.1 Introduction and Background Projection lithography schemes based on 13.5-nm multilayer mirrors (MLMs) have been under intense scrutiny since the mid-1990s.1 Stearns and coworkers2 first demonstrated a reflectivity of 61% at this wavelength using Mo/Si multilayer optics, a figure that has been improved in the intervening period to a present value close to 72%. Ceglio and Hawryluk3 proposed that a suitable scheme would require a 1% conversion efficiency (CE) of incident laser pulse energy to soft x rays in a 0.3-nm band centered at this peak. Kauffman et al.4 attained this figure using 7.5-ns, 300-mJ frequency-doubled Nd:YAG pulses focused to a power density of 2 × 1011 W cm−2 onto a tin target. This figure has now been revised upwards because of the increased costs of producing a suitable exposure tool, to better than 149
150
Chapter 5
3% CE into 2% bandwidth, because this is necessary for the successful commercialization of such a source. Because of the debris problems associated with the use of tin, other target materials were sought with strong emission in the 13–14-nm region. Jin and Richardson5 used mass-limited water ice targets that emitted O VI lines near 13 nm to limit the debris. Shevelko et al.6 subsequently undertook an extensive study of the spectra of a large number of elements from LPPs with a KrF excimer laser focused to a power density of 1012 W cm−2 onto planar targets, including tin, and found that the maximum intensity was in fact obtained for Ge and Re targets under these conditions. However, all of their work was with solid targets that produced significant debris in the form of both ions and particulates of various sizes. The need to reduce particulate emission led to the choice of xenon, which as an inert gas should provide a debris-free source. There is a line group in the spectrum of xenon that has been shown by a number of researchers to arise from 4d8 -4d7 5p transitions in Xe XI.7,8 These lines have recently been measured to an accuracy of 0.01 nm by Churilov et al.,9 who have identified all of the lines in this range by comparison with atomic structure calculations using the suite of codes developed by Cowan.10 The population of this ion stage needs to be optimized to attain maximum intensity. Note that, depending on the type of source and hence ion density, optimization is not always necessarily the same as maximizing a given ion population because of opacity effects. Considerable work has been expended on exploring the feasibility of using LPPs of xenon clusters, produced by supersonic jets or gas puffs from nozzles,11 or from solid xenon targets. The highest CE (1.2% into 2% bandwidth) has been achieved using solid xenon,12 because plasma formation causes damage to nozzles, which in turn produces more debris. To surmount this problem, liquid jet targets were developed so that plasma formation could take place far away from the nozzle, and CEs of the order of 0.75% have been reported with this setup.13 In addition, a wide variety of pulsed discharge sources using xenon or xenon-helium mixtures are being actively investigated by a variety of companies and laboratories. For example, Cymer has developed a dense plasma focus (DPF) device that can give a CE of 0.42% at 12.4 J of input energy at repetition rates of a few hundred hertz.14 JMAR, Philips, and AIXUV have all built compact pinch discharge sources, again with CEs of the same order, and a capillary discharge source has been developed at Sandia National Laboratory capable of operation at repetition rates up to 1.7 kHz.15 However, the duty cycles of all of these sources are ultimately limited by heat dissipation. All of the CEs reported to date for these devices are close to 0.5%. The optimum in-band efficiency obtainable from LPPs appears to be of the order of 1%; therefore, xenon is not the optimum choice if 3% conversion is required.
Atomic Physics of Highly Charged Ions and the Case for Sn as a Source Material
151
5.2 The Case for Xenon 5.2.1 Atomic structure considerations Using the Cowan10 suite of codes, it is possible to calculate the spectra of a range of ion stages in xenon. The theoretical results are shown in Fig. 5.1 for ion stages Xe IX (ground configuration 4d10 ) through XVIII (ground configuration 4d1 ), i.e., those stages containing 4d electrons in their valence, or outermost, subshell; those for Xe XI are presented in Fig. 5.2. In each of these spectra the bulk of the resonance emission lies in the 10–12-nm region, so that in a plasma containing a mixture of these ions, lines from adjacent stages overlap in energy. The transitions responsible arise from 4p6 4dn − 4p5 4dn+1 + 4dn−1 4f lines, which merge to form an unresolved transition array (UTA).16 Note that no excited-state population distribution has been assumed for any ion stage. An UTA generally has too many lines to unambiguously identify individual transitions, and in many cases the line separation is less than the linewidth; however, both the energy levels and spectral distributions can be parameterized statistically in terms of the moments of the array.17
Figure 5.1 Theoretical plots of oscillator strength (gf value) versus λ for xenon in ion stages 8+ through 17+ , calculated with the Cowan10 code.
152
Chapter 5
Figure 5.2 Theoretical spectrum of Xe10+ , calculated with the Cowan10 code.
In the case of energy levels, the nth-order centered moment is defined as (Fig. 5.3) µcn =
k k|H|k − Eav
n (5.1)
,
gk
where gk is the statistical weight of each level and H is the Hamiltonian operator. The width of an array is then 2[2 ln(µc2 )]1/2 . The skewness, α3 = µc3 /µc2 3/2 , measures the asymmetry of an array, while the kurtosis, α4 = µc4 /µc2 2 , describes its shape and equals 3 for a Gaussian distribution. In the case of spectral distributions, the line energies are weighted according to their line strength factors Skm , and the moments are defined as µn =
n
k,m k|H|k − m|H|m
k,m Skm
Skm
.
(5.2)
Final-state configuration interaction between the 4p5 4dn+1 and 4dn−1 4f configurations causes these transitions to overlap in energy.19 Were they due to 4d-4f excitation alone, for 4p6 4dn − 4dn−1 4f the UTA model predicts that the position of the array peak should be at E = Eav (a) − Eav (b) + δE, where a and b refer to the two configurations involved and Eav corresponds to the average energy of a
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Figure 5.3 Level distributions for the lowest configurations in a study of Xe-like samarium. (Reprinted from Ref. 18 with permission from the Institute of Physics Publishing Ltd.)
configuration and δE ∼
2(n − 1)G1 (4d, 4f) . 9
(5.3)
Here G1 (4d, 4f) is the Slater-Condon parameter that represents the exchange interaction between the 4f electron and the 4d hole. Configuration interaction (CI)
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effects between 4p6 4dn−1 4f and 4p5 4dn+1 also cause spectral narrowing, so the UTAs have widths of ∼5 nm. In an optically thin plasma, these lines should completely dominate the EUV emission, and indeed this is seen to be the case for sources such as electron beam ion traps (EBITs).20 At the ion densities encountered in LPPs and also in DPPs, opacity effects become important and have the effect of reducing the intensity of the 11-nm UTA in comparison with that of the 4d–5p transition groups lying at longer wavelengths. For example, one such group in Xe X at 15 nm, first identified by Churilov and Joshi21 and Kaufman and Sugar,22 was recently shown by Böwering et al.23 to be particularly intense under a particular set of experimental conditions relative to the UTA. In Fig. 5.2, it is easy to compare the oscillator strength available to 4d-5p transitions with those of the 4p6 4d8 − 4p5 4d9 + 4d7 4f. It is seen that the summed oscillator strength available in 4d-5p transitions is significantly less than 10% of that attainable in the UTA. 5.2.2 Plasma considerations Typical Q-switched lasers used for EUVL generation emit pulses with energies in the range from 200 mJ to 1 J on time scales from hundreds of picoseconds to tens of nanoseconds. The Nd:YAG lasers used in our work emit 1.1 J and 500 mJ of 1.064-µm radiation in 15 ns and 170 ps, respectively. When these lasers were focused onto a solid target to a focal spot size of diameter 40 µm, the maximum average power densities attained were 1.46 × 1012 and 5.85 × 1013 W cm−2 , though they were typically used at ∼1 × 1011 and ∼1 × 1012 W cm−2 . According to the collisional radiative (CR) equilibrium model,24 the corresponding electron temperatures Te , which depend on laser flux density according to Te ∝ 3/5 , are 49 and 194 eV. Calculations based on the CR model give Nz+1 S(z, Te ) = Nz αr (z + 1, Te ) + ne α3b (z + 1, Te )
(5.4)
for the ratio of the population of ions of charge z + 1 to that of charge z, where S(z, Te ) is the total collisional ionization rate coefficient, αr (z + 1, Te ) is the total radiative recombination rate coefficient, and ne α3b (z + 1, Te ) is the total threebody recombination rate coefficient. Note that dielectronic recombination is not explicitly included in this model. In our case, the dominant ion stages are anticipated to be 15 and 20 times ionized. Theoretically, the maximum electron density depends on the cutoff density, which scales as λ−2 and for Nd:YAG radiation has a value of approximately 1021 cm−3 and decreases rapidly away from the interaction region, which is approximately 100 µm in extent. The ion expansion velocity is of the order of 106 –107 cm s−1 . As the plasma expands, it cools, so absorption at the cooler margins is possible. Moreover, Filevich et al.25 have recently shown that the EUV emission itself causes a cooler plasma to be generated in a region surrounding the expanding plasma plume, so radiation tangential to the surface can be absorbed in a cold plasma layer. Unfortunately, in xenon the neutral absorption
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is well known to be dominated by a 4d → εf shape resonance in the photoionization continuum,26 which peaks near 15 nm but still has a cross section of 20 Mb at 13.5 nm.27 In gas-jet plasmas evidence for neutral absorption is also evident.28 In the first two ionization stages this feature persists, yielding cross sections of 25 and 22 Mb, respectively.29,30 By Xe4+ this feature has been replaced by discrete 4d → 4f transitions, which yield a strong autoionizing line again near 13.5 nm,31 so absorption by neutrals and low ionization stages, if present on the periphery of the source, will greatly reduce the available intensity. Recently a calculation of the emission from xenon, with allowance made for opacity effects, was performed using the HULLAC code.32 This calculation showed a reduction at 13.5 nm and also an even more spectacular effect on the 11-nm band, whose intensity was reduced so that it almost matched that at 13.5 nm. In addition, from the results of a calculation for the variation of ion population with electron temperature (Fig. 5.4) it is evident that the maximum concentration of Xe10+ attainable is only of the order of 40%. Therefore, any advantages of using xenon based on its gaseous nature and inherent cleanliness must be weighed against the disadvantages of the low density of emitting ions, the fact that the transition involved is at least a factor of 10 weaker than those occurring in the 11-nm band, and the fact that the wavelength of choice almost coincides with that of maximum absorption in the neutral and low ion stages.
Figure 5.4 Xenon ion fraction distribution versus electron temperature.
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5.3 Alternatives to Xenon; the Case for Tin 5.3.1 Atomic structure considerations and UTA The same UTA as that in xenon at 11 nm is also observed in adjacent elements.33 Since in every case it arises from 4p6 4dn − 4p5 4dn+1 + 4dn−1 4f transitions, the peak position is sensitive to atomic number and moves to shorter wavelengths as Z increases (Fig. 5.5). From work ongoing at University College Dublin (UCD) since the late 1970s, tin was identified as potentially the strongest emitter at 13.5 nm, since the UTA is centered near that wavelength. It was further shown that if the tin concentration was reduced to approximately 10%, the peak brightness actually increased.16 Furthermore, if the remaining 90% of the constituents were low-Z materials, the radiation emitted was concentrated in a band 1–2 nm wide centered near 13.4 nm and the ordinary recombination continuum from the plasma was suppressed in comparison with that from a pure tin target. In fact, if pure targets are used, the recombination continuum contains most of the emitted radiation. It extends throughout the EUV, and if absorbed by the multilayer optics, could cause heating, distortion, and loss of focus. These results have been verified in a controlled study with tin-doped glass targets and are summarized in Fig. 5.6. In this figure the in-band intensity was
Figure 5.5 Variation of UTA peak position with wavelength: Sn (Z = 50) to Lu (Z = 71).
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(a)
(b) Figure 5.6 Variation of spectral emissions from LPPs differing in tin concentrations: (a) 100% pure tin and 2% tin; (b) 100% pure tin, tin oxide (33%), and a tin-doped glass target (4%).
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determined using a calibrated CCD detector housed in a 0.25-m flat-field grazingincidence vacuum spectrometer supplied by Jenoptik Microtechnik. It is evident that the brightness attainable with slab targets at 2% concentration is some 45% greater than with a pure tin target, but the optimum concentration needs to be clarified and will be sensitive to the laser pulse profile and focusing conditions, as these determine the ion-stage distribution that controls both emission and absorption. For 2% concentration the efficiency is estimated to be approximately 1.7%, based on the detector calibration and source geometry. Both intensity and profile are very sensitive to concentration. In pure targets the UTA essentially appears as a modulation of the recombination continuum and there is considerable self-absorption, while from targets containing only a few percent of the element of interest the plasma becomes optically thin.34 The observed increase in the intensity of the UTA with the decrease in the concentration agrees with the data of Choi et al.,35 who, in a space-resolved study of emission from tin metal and tin oxide targets, found that the emission from a SnO2 film target was everywhere greater than that from a tin slab target. For mass-limited targets, the peak intensity is essentially unaltered, but the profile width decreases as the tin concentration is reduced.36 Presumably this reflects the fact that the emission at the UTA center is from the dominant ions for which the plasma is optically thick, while that from the wings emanates from both higher (shorter wavelength) and lower (longer wavelength) ion stages for which the plasma is closer to being optically thin. With decreasing concentration the populations essentially decrease uniformly, so that the emission at the wings decays more rapidly than from the center, because the plasma never becomes optically thin at the peak wavelength. Theoretically, the profile width is determined to a large extent by final-state 4p5 4dn+1 + 4dn−1 4f configuration interaction, which also causes the features to overlap in successive ion stages. The result of Hartree-Fock calculations with the Cowan code are presented in Fig. 5.7. As in xenon, in performing these calculations, scaling factors for the SlaterCondon factors were chosen to best fit the observed UTA. The energy overlap in successive stages, like the intensity, is strongly related to the localization of the 4f radial wave function and its overlap with the 4d wave function. 5.3.2 Origin of UTA intensity In neutral tin the radial potential experienced by an l = 3 electron contains both an attractive Coulomb term defined by its interaction with the nucleus and a repulsive centrifugal term, which effectively excludes the nf wave functions (top of Fig. 5.8) from the core region and resulting in a bimodal potential with two pronounced minima (bottom of Fig. 5.8). The first minimum, with its center near a0 (the Bohr radius), is close to the 4d wave function peak but lacks sufficient depth to support a bound level, and, as in xenon, the 4d → f channel is dominated by a 4d → εf shape resonance that forms when the outgoing f electron has sufficient energy to overcome the centrifugal barrier. The outer shallow well, centered near 16a0 ,
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Figure 5.7 Theoretical EUV emission from tin in ion stages Sn5+ through Sn13+ , calculated with the Cowan suite of codes.10
is essentially hydrogenic in character and contains the 4f level. Because there is essentially no overlap with the 4d wave function in this region, transitions of the type 4d → nf are absent, and the discrete spectrum will be dominated by 4d → np lines. With increasing ionization the centrifugal barrier disappears and 4f wave function contraction into the inner well region results in a transfer of oscillator strength from the continuum to the discrete spectrum.37–41 The labeling of the discrete states is very sensitive to the choice of basis used in any calculations, since the lowest 4dn nf states are strongly LS-coupled and their wave functions are highly term-dependent.42,43 In fact, if the average energy of configuration (Eav ) is used as the basis, then there is considerable hybridization amongst the different nf functions, and transitions to these states have appreciable oscillator strength by virtue of their sizable 4fav component. As a result, the different 4dn → 4dn−1 nf transitions have appreciable oscillator strength and are generally stronger than the 4d → np lines. With increasing ionization, the inner potential well becomes deeper and narrower, and the 4f wave function gradually contracts into the core region and has a large spatial overlap with the 4d wave function. As the inner well deepens, the nf level separation increases, the 4f and 4fav functions become essentially the same and the oscillator strength becomes concentrated in the 4dn → 4dn−1 4f transitions. This behavior has been studied for a number of isonuclear sequences. In Fig. 5.9 the transfer of oscillator strength from a broad continuum resonance to discrete 4d → 4f lines along the cesium isonuclear sequence is shown. Since these
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(a)
(b) Figure 5.8 (a) 4f wave function contraction in tin with increasing ionization. (b) The l = 3 radial potential in tin for different ion stages.
resonances, which evolve into n = 0 transitions, are the strongest features observed in neutral photoabsorption spectra, the corresponding arrays in the spectra of highly ionized atoms must correspond to the strongest emission features attainable. The EUV spectra of Sn through Sn4+ should be dominated by a 4d → εf continuum resonance. Since such phenomena are essentially many-body in nature, the appropriate theoretical description should reflect this. Two such theoretical prescriptions are many-body perturbation theory44 and the random-phase approximation with exchange.45 Another theoretical approach is the time-dependent local density approximation (TDLDA).46 This approach has been shown to be very useful for studying changes in the 4d cross section with increasing ionization in iodine and cesium.47,48 In this work the relativistic TDLDA code DAVID49,50 was used to calculate the continuum cross section of each species above the 4d threshold. In all of these species it predicts a peak cross section of 24 Mb near 17 nm (73 eV). The calculated cross sections are included for comparison in Fig. 5.10. It should be noted that the absorption cross section of these ions at 13.5 nm is close to 15 Mb, so that their presence in any source will lead to significant radiation transport problems.
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Figure 5.9 Variation in absorption cross section from Cs I–IV. Note the transfer of oscillator strength from 4d → εf to 4d → 4f with increasing ionization.
As already pointed out, the UTA emission is not due to 4d-4f transitions alone, but arises from 4p6 4dn − 4p5 4dn+1 + 4dn−1 4f transitions, which merge to form a UTA consisting of tens of thousands of lines. Single-configuration calculations show that for 4dn −4dn−1 4f transitions the strongest lines are displaced to the highenergy side of the interval between the centers of gravity of both configurations and that this displacement is essentially determined by the magnitude of the 4d | 4f radial overlap integral and the number of electrons in the 4d subshell. However, inclusion of CI effects effectively removes the dependence on 4d occupation and causes the oscillator-strength envelope of the transition array to narrow and overlap at the same energy position in successive ion stages. The strength of this interaction again depends on the magnitude of 4d | 4f. Thus, to optimize the brightness of an array, three criteria must be satisfied: • The ion stages produced should contain an open 4d subshell. • The 4f radial wave function should be completely localized in the ionic core in each ion stage. Consequently both |4d | r | 4f| and CI effects, which cause overlapping and narrowing of the UTA, are maximized. • The plasma should be optically thin to these UTA.
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Figure 5.10 Theoretical absorption spectra of Sn I–IV, calculated with the TDLDA code DAVID.49,50 In Sn I–III the EUV spectra is dominated by a 4d → εf resonance.
For tin, the 4d | 4f overlap increases with increasing ionization and only stabilizes past Sn9+ (see Fig. 5.8). As a result, tin is not the brightest potential EUV source and has a relatively large bandwidth, though it is less sensitive to opacity effects, since the overlap of discrete n = 0 transitions in the UTA in adjacent ion stages is less complete, especially in stages below Sn9+ . Our calculations have also shown that production of more highly ionized ions with 4pn ground configurations is, in general, undesirable, since 4p-4d transitions move to longer wavelengths with increasing n and therefore would, if present, broaden the UTA. For the rare-earth elements the 4f orbital is localized in the core region, and consequently the rate of change of 4d | 4f with increasing ionization is very small. Thus, the emission band is brightest and narrowest in the lanthanides. Under our experimental conditions it is in fact optimum in cerium, where a CE of (4.2 ±
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1.5)% at 8.8 nm using cerium-doped glass targets has been measured.51 However, at present no suitable MLMs have been developed for use at these wavelengths. 5.3.3 Optimum ion-stage distributions and plasma conditions From Fig. 5.7 it is clear that the stages that contribute most at 13.5 nm are Sn8+ through Sn12+ . Calculations within the CR framework were first performed to obtain the ion distributions as a function of electron temperature near the critical electron density (Fig. 5.11). It can be seen from this figure that the condition for the production of the optimum ion-stage distribution for an optically thin plasma corresponds to electron temperatures in the 30–50-eV range. To fine-tune the plasma requirements it is useful to define a figure of merit F , which is taken as the product of the summed gf values for transitions within each ion stage, weighted according to their distribution as a function of electron temperature with the MLM reflectivity F=
λ
R(λ)n ·
[fz · gf λ,z ],
z
Figure 5.11 Tin ion fraction distribution versus electron temperature.
(5.5)
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where R(λ) is the reflectivity of the Mo/Si MLM, n is the number of mirrors, gf corresponds to the summed ionic oscillator strengths for an ion of charge z, and fz is the fractional weighting of that ion stage. The variation of F with Te is shown in Fig. 5.12 for different values of n, from which it is evident that the optimum electron temperature is close to 40 eV. Note that this figure is based on the assumption that the theoretical spectra and therefore the scaling factors used are the most appropriate. To determine the precise scaling factors requires a high-resolution study and identification of a number of the lines, which for some stages may be impossible, as the line separation may be less than the individual linewidths. Moreover, the figure completely ignores opacity effects, which certainly distort the shape of the UTA, especially on the longer-wavelength side. Even allowing for these limitations, one would expect the predicted temperature to be close to the optimum one (within 20%). Support for this can also be obtained from experimental results. In Fig. 5.13 the results of a measurement of CE as a function of laser power density on a solid tin target is shown. It is immediately evident that the peak brightness is obtained for = 1 × 1011 W cm−2 . A similar result was obtained for mass-limited targets containing tin.36 From the CR model, the value of Te corresponding to this flux density is 49 eV.
Figure 5.12 Variation of figure of merit with plasma electron temperature, assuming CR equilibrium for different numbers of mirrors.
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Figure 5.13 Variation in EUV output at 13.5 nm into 2% bandwidth with average laser pulse power density from a target containing pure tin.
5.3.4 Effect of prepulses It is known that the use of a prepulse can greatly increase the EUV emission from a LPP. For example, a tenfold increase was recently observed for laser-irradiated ice droplets.52 In that experiment laser pulse durations ranging from 200 fs to 120 ps for pulse energies ranging from 20 to 100 mJ were employed. The best CE without a prepulse was found for the longest pulses, with a CE of 0.2% in 2.5% bandwidth into 4π sr at 13.0 nm on the 2p-4d lines of Li-like O VI. Addition of a prepulse increased the CE, and a maximum of 2% into 2.5% bandwidth was attained for 2-ps pulses at a 3-ns delay. In our case, in a series of experiments, the emission from a plasma produced on a tin oxide in a glass target at a tin concentration of ∼1% as a function of prepulse-pulse time delay was studied by synchronizing outputs from the 1.1-J, 15-ns Nd:YAG with that from the 500-mJ, 170-ps system. When the latter illuminated the plasma formed by the nanosecond system, an intensity enhancement of 75% was attained after a delay of 9 ns. If one assumes this enhancement is attained at all target compositions, then for the 2% tin in glass the efficiency using this arrangement could be increased to 2%–3% into 2π sr. With more careful illumination control and optimum target compositions, the figure 3% should be attainable.
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Using the 170-ps system by itself, the beam was divided by inserting a 99% mirror at 45 deg and intercepting a controllable fraction. In this way any fraction desired could be removed to serve as a prepulse. The main pulse was then passed around an optical delay line and the output intensity at 13.5 nm monitored as a function of interpulse delay and prepulse-pulse ratio. The results are presented in Fig. 5.14, from which it is evident that the optimum conversion is attained with a time delay of 5 ns and a prepulse-pulse ratio of 1:9. This can be understood as follows: The prepulse generates a small compact plasma that only expands to a few tens of microns before the prepulse ends, and the emitting volume is very small. The plasma expands outward from the target, and the main pulse interacts with this larger plasma volume. After 5 ns, the plasma volume and density are optimum to ensure good coupling with the laser pulse. At longer delays the density drops below that needed for optimum heating and the EUV output decreases. A prepulse used in this way only produces a small amount of material, which is then further ionized by the main pulse. Experimentally, the debris quantity is proportional to the energy directly incident on the target. Thus, the volume of debris produced is greatly reduced in comparison with that from a single pulse of the same total energy.
Figure 5.14 Variation in EUV output from a tin target as a function of prepulse-pulse fraction and interpulse delay. Note maximum emission for a 10:90 prepulse-pulse ratio at a time delay of 5 ns.
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5.3.5 Debris Debris generation from solid targets produced by laser blowoff has been the subject of much investigation, for deposition on nearby condenser optics poses a major constraint on any commercial exploitation of LPP soft-x-ray sources. The use of a low-pressure (0.2-torr) He background gas has been successful in reducing the emission of small particles (<0.3 µm) but has had minimal effect on larger particulates. Using 500 mJ of 1.064-µm radiation delivered in a 18-ns pulse, it was found that most debris is emitted 2–3 µs after the pulse and that 98% of the particulates travel slower than 640 m s−1 .53 The mass deposition rate at 5 cm from the target was 1 µg/cm2 per shot.54 Subsequently, the mass-limited cryogenic target was proposed, and the feasibility of using ice droplets demonstrated.5 More recently this target has been modified to include a small percentage of tin.55 Other proposals have been to illuminate a thin film of tin, which evaporates upon irradiation by a laser pulse; to view the EUV emission from behind, i.e., in a direction opposite to the plasma expansion;56 or to confine the tin plasma in a channel and again view the emission in a direction away from the expanding plume.57,58 For slab targets, the debris is minimized if tin-doped glasses or ceramics are used. The use of repeller fields has also been suggested,54 and if all the debris were ionized, by using mass-limited, cavity-confined or prepulse-pulse-generated plasmas from slab targets, then fields could be quite efficient in deflecting the debris away from the multilayer optics. 5.4 Conclusions We have shown that from both atomic-structure and plasma considerations the brightness attainable from a plasma containing a small percentage of tin is considerably greater than from xenon-based sources. Preliminary measurements indicate that CEs of 3% should be readily attainable if opacity effects are minimized (by controlling the concentration of tin in the target and the target geometry) and if the laser pulse shape and power density are carefully matched to the target conditions. Moreover, the use of dilute targets reduces the amount of out-of-band EUV emission, which is another problem that must be addressed.55 Acknowledgments This work was supported by Science Foundation Ireland under Investigator Grant 02/IN.1/I99. The authors also wish to acknowledge valuable contributions from Ronan Faulkner, Andy Fitzpatrick, Gráinne Duffy, and Dave O’Reilly.
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16. G. O’Sullivan and R. Faulkner, “Tunable narrowband soft x-ray source for projection lithography,” Opt. Eng. 33(12), 3978–3983 (1994). 17. J. Bauche and C. Bauche-Arnoult, “Statistical approach to the spectra of plasmas,” Phys. Scripta T40, 58–64 (1992). 18. G. O’Sullivan, P. K. Carroll, P. Dunne, R. Faulkner, C. McGuinness, and N. Murphy, “Supercomplex spectra and continuum emission from rare-earth ions: Sm, a case study,” J. Phys. B: At. Mol. Opt. Phys. 32(8), 1893–1922 (1999). 19. P. Mandelbaum, M. Finkenthal, J. L. Schwob, and M. Klapisch, “Interpretation of the quasicontinuum band emitted by highly ionized rare-earth elements in the 70–100 Å range,” Phys. Rev. A 35(12), 5051–5059 (1987). 20. J. D. Gillaspy, private communication. 21. S. S. Churilov and Y. N. Joshi, “Analysis of the 4p6 4d8 4f and 4p5 4d10 configurations of Xe X and some highly excited levels of Xe VIII and Xe IX ions,” Phys. Scripta. 65(1), 40–45 (2002). 22. V. Kaufman, J. Sugar, and J. L. Tech, “Analysis of the 4d9 -4d5p transitions in nine times ionised xenon (Xe X),” J. Opt. Soc. Am. 73, 691–693 (1983). 23. N. Böwering, M. Martins, W. N. Partlo, and I. V. Fomenkov, “Extreme ultraviolet emission spectra of highly ionised xenon and their comparison with model calculations,” J. Appl. Phys. 95(1), 16–23 (2004). 24. D. Colombant and G. F. Tonon, “X-ray emission in laser-produced plasmas,” J. Appl. Phys. 44(8), 3524–3537 (1973). 25. J. Filevich, J. J. Rocca, E. Jankowska, et al., “Two-dimensional effects in lasercreated plasmas measured with soft-x-ray laser interferometry,” Phys. Rev. E 67, 056409 (2003). 26. D. L. Ederer, “Photoionization of the 4d electrons in xenon,” Phys. Rev. Lett. 13(25), 760–762 (1964). 27. V. Schmidt, “Photoionization of atoms using synchrotron radiation,” Rep. Prog. Phys. 55, 1483–1659 (1992). 28. R. de Bruijn, K. Koshelev, G. Kooijman, E. S. Toma, and F. Bijkerk, “Absorption of EUV in laser plasmas generated on xenon gas jets,” J. Quant. Spectrosc. Radiat. Transf. 81, 97–105 (2003). 29. P. Andersen, T. Andersen, F. Folkmann, V. K. Ivanov, H. Kjeldsen, and J. B. West, “Absolute cross sections for the photoionisation of 4d electrons in Xe+ and Xe2+ ions,” J. Phys. B: At. Mol. Opt. Phys. 34(10), 2009–2020 (2001). 30. H. Kjeldsen, P. Andersen, F. Folkmann, J. E. Hansen, M. Kitajima, and T. Andersen, “Experimental study of 4f wavefunction contraction: 4dphotoionisation of low-charged ions of I, Xe, Cs and Ba,” J. Phys. B: At. Mol. Opt. Phys. 35(13), 2845–2860 (2002). 31. J. M. Bizau, J. M. Esteva, D. Cubaynes, et al., “Photoionisation of highlycharged ions using an ECR ion source and undulator radiation,” Phys. Rev. Lett. 84(3), 435–438 (2000).
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32. F. Gilleron, M. Poirier, T. Blenski, M. Schmidt, and T. Ceccotti, “Emissive properties of xenon ions from a laser-produced plasma in the 100–140 Å spectral range: Atomic physics analysis of the experimental data,” J. Appl. Phys. 94(3), 2086–2096 (2003). 33. G. O’Sullivan and P. K. Carroll, “4d-4f emission resonances in laser-produced plasmas,” J. Opt. Soc. Am. 71(3), 227–230 (1981). 34. P. K. Carroll and G. O’Sullivan, “Ground-state configurations of ionic species I through XVI for Z = 57–74 and the interpretation of 4d-4f emission resonances in laser-produced plasmas,” Phys. Rev. A 25(1), 275–286 (1982). 35. I. W. Choi, H. Daido, S. Yamagami, et al., “Detailed space-resolved characterisation of a laser-plasma soft-x-ray source at 13.5-nm wavelength with tin and its oxides,” J. Opt. Soc. Am. B 17(9), 1616–1625 (2000). 36. M. Nakai, H. Nishimura, K. Shigemori, et al., “Study on EUV emission properties of laser-produced plasma at ILE, Osaka,” Proc. SPIE 5196, 289–297 (2004). 37. R. I. Karaziya, “Excited electron orbit collapse and atomic spectra,” Sov. Phys. Usp. 24, 775–794 (1981). 38. G. O’Sullivan, “The spectra of laser produced plasmas with lanthanide targets,” Giant Resonances in Atoms, Molecules and Solids, J. P. Connerade, J. M. Esteva, and R. C. Karnatak, Eds., 505–532, Plenum, New York and London (1987). 39. G. O’Sullivan, “Charge-dependent wavefunction collapse in ionised xenon,” J. Phys. B: At. Mol. Phys. 15(21), L765–L771 (1982). 40. K. T. Cheng and C. Froese Fischer, “Collapse of the 4f orbital for Xe-like ions,” Phys. Rev. A 28(5), 2811–2819 (1983). 41. J. P. Connerade and M. W. D. Mansfield, “Term-dependent hybridisation of the 5f wave functions of Ba and Ba++ ,” Phys. Rev. Lett. 48(3), 131–134 (1982). 42. J. E. Hansen, J. Brilly, E. T. Kennedy, and G. O’Sullivan, “Rise and fall of the 4d10 -4d9 4f resonance in the Xe isoelectronic sequence,” Phys. Rev. Lett. 63(18), 1934–1937 (1989). 43. J. E. Hansen, A. W. Flifet, and H. P. Kelly, “The position of the 4d9 4f1 P level relative to the ionisation limit in Ba I,” J. Phys. B: At. Mol. Phys. 8(8), L127– L129 (1975). 44. H. P. Kelly and Z. Altun, “Atomic many body theory of giant resonances,” Giant Resonances in Atoms, Molecules and Solids, J. P. Connerade, J. M. Esteva, and R. C. Karnatak, Eds., 71–90, Plenum, New York and London (1987). 45. M. Y. Amusia, Atomic Photoeffect, Plenum, New York (1990). 46. A. Zangwill and P. Soven, “Density-functional approach to local-field effects in finite systems: Photoabsorption in the rare gases,” Phys. Rev. A 21(5), 1561– 1572 (1980). 47. G. O’Sullivan, C. McGuinness, J. T. Costello, E. T. Kennedy, and B. Weinmann, “Trends in 4d-subshell photoabsorption along the iodine isonuclear sequence: I, I+ and I2+ ,” Phys. Rev. A 53(5), 3211–3226 (1996).
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48. A. Cummings, C. McGuinness, G. O’Sullivan, J. T. Costello, J.-P. Mosnier, and E. T. Kennedy, “Wave-function collapse with increasing ionisation: 4d photabsorption of Cs through Cs4+ ,” Phys. Rev. A 63(2), 022702 (2001). 49. A. Zangwill and D. A. Liberman, “A nonrelativistic program for optical response in atoms using a time-dependent local density approximation,” Comput. Phys. Commun. 32, 63–73 (1984). 50. D. A. Liberman and A. Zangwill, “A relativistic program for optical response in atoms using a time-dependent local density approximation,” Comput. Phys. Commun. 32, 75–82 (1984). 51. P. Dunne, G. O’Sullivan, and D. O’Reilly, “Prepulse-enhanced narrow bandwidth soft x-ray emission from a low debris, subnanosecond, laser plasma source,” Appl. Phys. Lett. 76(1), 34–36 (2000). 52. S. Düsterer, W. Ziegler, H. Schwoerer, and R. Sauerbrey, “Enhancement of laser-plasma EUV conversion efficiency by introduction of prepulses,” Institut für Optik und Quantenelektronik Annual Report, 1–3 (2002). 53. G. D. Kubiak, K. W. Berger, S. J. Haney, P. D. Rockett, and J. A. Hunter, “Soft x-ray projection lithography,” OSA Proceedings 18, 127 (1993). 54. H. A. Bender, D. O’Connell, and W. T. Silfvast, “Velocity characterization of particulate debris from laser-produced plasmas used for extreme-ultraviolet lithography,” Appl. Opt. 34(28), 6513–6521 (1995). 55. M. Richardson, C.-S. Koay, C. Keyser, K. Takenoshita, E. Fujiwara, and M. AlRabban, “High efficiency tin-based EUV sources,” Proc. SPIE 5196, 119–127 (2004). 56. V. Paret, P. Boher, J.-Y. Robic, et al., “The French R&D program on EUV lithography: PREUVE,” Proc. SPIE 5037, 700–713 (2003). 57. Y. Ueno, T. Aota, G. Niimi, et al., “Debris-free EUV source using a throughhole tin target,” Proc. SPIE 5037, 750–758 (2003). 58. T. Aota, H. Yashiro, Y. Ueno, and T. Tomie, “Strong narrowband peak at 13.5nm generated in a cavity-confined tin plasma,” Proc. SPIE 5037, 742–749 (2003).
Gerry O’Sullivan obtained a Ph.D. in 1980 for work in atomic spectroscopy. He is currently an Associate Professor and Head of the Department of Experimental Physics at UCD, which he joined in 1986 after periods at the University of Maryland, NIST, and Dublin City University. His research interests have largely focused on the spectroscopy of LPPs, including their application as both narrowband and broadband sources of EUV radiation, inner-shell photoabsorption, and the effects of level crossing on the electronic structure of rare-earth ions.
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Anthony Cummings, after initial work on photoabsorption spectroscopy of LPPs, went on to complete a Ph.D. in 2000 at UCD in the area of Quantum Chaos and in particular the application of Random-Matrix Theory and multi-fractal analysis to rare-earth elements. Post-doctoral positions then followed at UCD and NUI Maynooth. His current research involves modeling of LPPs and their efficiency optimization in the EUV regime. Padraig Dunne received a B.Sc. in Experimental Physics and Ph.D. in Atomic Spectroscopy of LPPs at UCD in 1989 and 1994, respectively. He is currently a senior lecturer in Experimental Physics with research interests in LPPs, both as sources of ions for spectroscopy and as sources of EUV and soft x-ray radiation for applications including photolithography. He is also interested in EUV instrumentation and target composition for LPP-based sources of radiation below 20 nm. Patrick Hayden graduated from UCD with a B.Sc. (joint honours) in experimental physics and mathematical physics in 2002. In February 2004 he completed a M.Sc. research degree at UCD entitled “An Investigation of Tin Based Laser Produced Plasmas as a Source of Radiation at 13.5 nm.” He is currently studying for a Ph.D. in the Atomic and Molecular Spectroscopy Group at UCD, working to further improve sources of EUV radiation and their applications. Luke McKinney obtained a joint honours B.Sc. in Experimental and Mathematical Physics from UCD in 2002. His M.Sc. thesis on “Xenon Based Laser Plasma Sources for Photolithography” was submitted to UCD in September 2004. He is currently studying for a Ph.D. in the field of lasers at the University of Toronto.
Nicola Murphy received a Ph.D. for photoemission and photoabsorption studies of fifth-row elements of the periodic table and lanthanides in 1999 at UCD. She then spent three years in a lecturing position in NUI Maynooth. Currently, she is carrying out postdoctoral research in the Atomic and Molecular Physics Group at UCD. This work involves EUVL source optimization for 13.5 nm, and EUV/VUV photoabsorption spectra of LPPs.
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John White received a B.Sc. degree in Applied Physics from the University of Waterloo and has worked for a number of years in industry as an engineering consultant. He is currently completing his Ph.D. in the Atomic and Molecular Spectroscopy Group at UCD. His research area is in EUVL source optimization at 13.5 nm, UTA statistics, and modeling the hydrodynamics of LPPs.
Chapter 6
Radiative Collapse in Z Pinches K. N. Koshelev, H.-J. Kunze, R. Gayazov, V. Gomozov, V. V. Ivanov, V. G. Koloshnikov, E. D. Korop, V. Krivtsun, Yu. V. Sidelnikov, O. Yakushev, and G. G. Zukakishvili Contents 6.1 Introduction 6.2 Formation of Pinch Columns 6.3 Discharge Source for EUVL: High-Power, High-CE Alternative Concept Source 6.4 Neck Instabilities in Pinch Plasmas: Radiative Collapse 6.5 Plasma-Column Energy Balance; Pease-Braginskii Current; Critical Current for Heavy-Ion Plasmas 6.6 Neck Development Scenario 6.7 Experimental Observation of Neck Instabilities; Plasma Outflow 6.8 Dissipation of Electrical Energy in the Discharge 6.9 Equilibrium Radius; EUV Source Size 6.10 Equilibrium Radius versus Linear Density Trajectory 6.11 Stability of Radiative-Collapse Trajectory, EUV Yield, and Shot-to-Shot Reproducibility 6.12 Axial Size of the EUV Source; Zippering Effect 6.13 Conclusions Acknowledgments References
175 176 178 179 180 183 185 186 187 189 190 191 193 193 193
6.1 Introduction Emission of radiation at short wavelengths demands hot plasmas, which are readily produced by the pinch effect. This term describes the self-constriction accompanied by heating of discharges by the magnetic field B of the current I in a discharge plasma. Pinching starts when the magnetic field pressure B 2 /2µ0 exceeds the plasma particle pressure p, and it stops when the two are equal; this condition describes a magnetically confined plasma column. There are two complementary geometries: the linear, or Z, pinch and the pinch (Fig. 6.1). 175
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Figure 6.1 (a) Linear, or Z, pinch. (b) pinch.
Both are axially symmetric. In the Z pinch the current flows along the axis (Z direction) and the plasma is confined by the azimuthal magnetic field of the current. In the second arrangement an azimuthal current (in the direction) is induced in the plasma column by a rapidly varying current in a single-turn coil around the discharge vessel, and the confining magnetic field is parallel to the axis. Both discharges are operated in a pulsed mode, since the high currents required can conveniently be supplied only by discharging properly designed capacitor banks. Operation in pulsed mode is useful also for other reasons: the lifetime of hot plasma columns is limited by plasma losses at the ends of the column on the one hand, and on the other hand these plasmas are prone to hydromagnetic instabilities, which are extremely serious in the case of the Z pinch.1 However, the transformation of electrical energy into plasma is rather inefficient in -pinch devices of short length; thus nearly all discharge-based EUV sources employ the linear geometry. A typical Z-pinch discharge proceeds as follows: high voltage is applied to the electrodes of the discharge tube, and after breakdown the current starts to flow in a thin cylindrical low-temperature plasma shell adjacent to the insulating wall. This current produces a corresponding magnetic field outside the shell, which accelerates the plasma like a piston or a slug toward the axis till it stagnates on the axis. For rough estimates, modeling of the compression employing a simple “snowplow” model suffices, although a detailed description of the plasma state requires solving MHD equations combined with kinetic codes for ionization and population of the atomic species, taking into account also radiative transport. A cylindrical shock wave running ahead of the piston is characteristic of fast discharges. Several calculations are presented in this book; see, for example, Chapter 11. In this chapter we focus on the development of a magnetically confined plasma cylinder consisting of strongly radiating ions after it has been formed on the axis. In this state, energy is transferred to the plasma mainly by Joule heating. 6.2 Formation of Pinch Columns There are several configurations in use that lead to the formation of a linear pinch column. They are discussed in several chapters of this book. The most straightforward setup is a gas-filled tube with the two electrodes at the ends, connected to a capacitor bank. It has been studied already for many decades, the main issues being
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stability and possible application in nuclear fusion,2–4 although high-power emission in the x-ray region and its possible applications have been of concern, too. Another possible configuration is a so-called gas-puff pinch, where the filling gas is injected through an annular orifice into the interelectrode space, forming an initially hollow gas cylinder. This allows particularly efficient initial acceleration and plasma formation. Narrow-bore tubes characterize capillary discharges. One needs to distinguish ceramic tubes filled with gas and ablative capillaries, where the filling of the plasma channel is by ablation of wall material by a sliding spark at the beginning of the discharge. Usually capillary discharges experience a strong influx of wall material, which remains between the pinched plasma and wall and thus stabilizes the plasma column. Good compression is possible nevertheless, as is evident from end-on pinhole pictures; for example, see Ref. 5. A hollow cathode improves the initial plasma formation and is currently used in several designs; see, for example, Chapter 13. Similarly to the hollow-anode principle, a pseudospark geometry is established, which operates by self-ignition on the left side of the Paschen curve. For the last few decades, the plasma focus discharge has been recognized as a very promising option for a radiation source down to the x-ray region. It is also considered as a source for x-ray microscopy6 and lithography.7 Although the geometry, ignition, and rundown phase do not point to a Z pinch, after collapse a linear plasma column is formed in front of the anode. Low-inductance vacuum spark discharges8 and the X pinch9 represent yet two other possibilities for x-ray sources.8 While a current of a few hundred kiloamperes is flowing through the plasma it becomes very hot, and by this means emission in the x-ray region is achieved. For high-Z elements temperatures of several keV are easily obtained. In the vacuum spark discharge, plasma is injected by a trigger spark into the interelectrode gap between a tipped anode and a flat cathode. Accelerated electrons from the trigger plasma evaporate anode material, and after breakdown a pinch forms and a micropinch may develop in the plasma made up of this anode material. Another option is the formation of the initial discharge plasma column using ablation of the cathode and/or anode material by a laser radiation pulse.10 The axial symmetry needed for successful pinching can be provided in that case by the axial symmetry of the laser plume. In the X pinch the capacitors are discharged through two or more fine wires, which cross and contact each other in the gap between the electrodes. A micropinch develops at the crossing point. Since the wires are destroyed every time after the discharge, it is unlikely that this system can be developed into a source for 13.5 nm. In the following sections we are going to give descriptions of the physical processes leading to the appearance of an EUV-radiating plasma in a discharge with parameters typical for industrial EUV sources under consideration (stored energy from 2 to 20 J, maximal current from 10 to 30 kA, and duration of the first current half cycle from about 100 ns up to half a millisecond). The principal characteristics of an EUV radiator, such as source size, duration of EUV radiation, and reproducibility of EUV yield, will be discussed in the frame of the radiative collapse model presented below. Theoretical modeling is applied to the formulation of
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the main design principles of an industrial EUV source. Where possible, theoretical predictions will be compared with experiment. In the next section we briefly describe the design of the experimental installation—the concept source PROTO I, which has been used for experimental tests of theoretical modeling and validation of some technical solutions. 6.3 Discharge Source for EUVL: High-Power, High-CE Alternative Concept Source A number of EUV discharge source configurations—such as Z pinch, plasma focus, and capillary discharge—have been or are under investigation as possible solutions for industrial applications in EUVL. The history of these efforts and the results achieved are well presented in this book. In the beginning Xe was explored mostly as the working material. The initial discharge symmetry and reproducible gas distribution needed for successful development of the discharge column was easily provided by the axial symmetry of the electrodes. With the initial conditions and a distance between electrodes not exceeding a few millimeters, the size of the EUV-radiating source was below 5 × 10−2 cm, which was in good agreement with the technical specifications of an EUVL apparatus. Strong concern, though, existed in regard to the power scalability of the EUV source based on Xe. Commercial lithography apparatus, in order to become commercially viable, must employ EUV sources, which, depending on the collector configuration, produce about 0.5–1 kW of EUV radiation in a 2% spectral band in 2π solid angle. Experiments have shown that it is hardly possible to expect a conversion efficiency (CE) for Xe higher than 0.5%–1%. That would result in the necessity to dissipate about 100–200 kW of electrical power in a rather small volume, less than 1 cm3 . Such high power would unavoidably destroy the electrodes. Definitive characterizations of the difficulties one meets in using a Xebased discharge as an industrial EUV source are given in other chapters of this book. There are two directions in which the solution for this problem might be sought. The first one is the use of a material (element) that is expected to have stronger radiation near 13.5 nm than Xe. The second is the so-called multiplication of sources, an approach where the heat load is supposed to be distributed between a number of elementary discharge sources.11 For the first approach the candidate was evident: Sn, an element with atomic number 50. (The physical reasons for the benefits of using Sn are given, e.g., in Chapters 4 and 8 of this book.) Experiments with LPP types of EUV sources have proven the possibility of increasing the CE by using Sn plasmas rather than Xe (see Chapter 24 and references there). Nevertheless, tin was not considered for a rather long time as a possible working material for discharges. The reason was the difficulty of creating tin vapors with sufficient density and axial symmetry. In 2002 we reported successful use of laser ablation of a tin cathode for the initiation of a vacuum spark.12(a) The first experiments were carried out using a standard
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vacuum spark geometry. The cathode was a hollow metal cylinder filled with tin. The anode was placed at a changeable distance of 3 to 5 mm from the cathode. Low inductance (≈ 10 nH) allowed delivery of currents up to 30 kA at a stored energy of 5 J. It was demonstrated that the CE could be 3–4 times higher than in the case of Xe; in our experiments the CE exceeded 2%.12 Nevertheless the expected average heat load was still too high—50 kW for a small discharge geometry. Successful results of using tin as a working material in EUVL sources are reported as well in Chapters 16 and 18 of this volume. The second direction of pursuit—source multiplication—did not result in successful solutions for gas systems. One might envision that the easiest solution would be a rotating configuration, where a new elementary discharge source replaces the previous one at the focus of the optical imaging system.11,12(b),13 . As we pointed out earlier, the axial symmetry necessary in the gas discharges was provided by the axial symmetry of the electrode system. That assumes that every elementary discharge source must have full axial symmetry and its diameter must be at least a few millimeters, or even a few centimeters, depending on the type of the discharge and the stored electrical energy. To build a discharge system consisting of tens or hundreds of elementary discharge sources would first of all be excessively expensive; secondly, at an expected repetition rate of the source of the order of 10 kHz these elementary discharge sources must move with a very high velocity, approaching 100 m/s. Both conditions made this approach rather unrealistic. A simple solution for the source multiplication approach is found as soon as we turn to ablated tin vapor. It is well known that ablation by a laser pulse or by an electron beam results in reasonably good axial symmetry of vapors relative to the normal to the target surface. It was found experimentally that with the proper initial material (vapor) configuration the vacuum discharge conserves the internal axial symmetry even at significant deviation of the electrode system from such symmetry. Finally, we found that normal Z-pinch-like discharge development is maintained even for a flat configuration of both electrodes. Application of flat electrodes did not significantly change the dynamics of pinching. The CE was conserved also on the same level, approximately 2%. This result immediately made the whole concept of source multiplication fully feasible. The first rotating system was accomplished in a form of two rotating disks (cathode disk and anode disk) as shown in Fig. 6.2, where a laser beam was focused on the edge of the cathode disk.12(b) A discharge took place between the focus of the laser and the corresponding sector of the anode. Radiation was collected in the radial direction, where less debris is expected to be produced by the discharge. The main experiments presented below were performed using this concept prototype installation PROTO I, working at repetition rates up to 1000 Hz. 6.4 Neck Instabilities in Pinch Plasmas: Radiative Collapse In the preceding sections we have discussed different ways for the formation of the plasma column in axially symmetrical discharges (ASDs). The characteristics
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Figure 6.2 Schematic diagram of rotating EUV source: A, anode; K, cathode (replaceable); L, laser beam for Sn electrode ablation; S, spark.
of the prephase (e.g., the duration, resistance, and inductance of the plasma) may essentially depend on the geometry of the electrodes, the methods of supplying of the working material into the interelectrode gap, and the engineering characteristics of the discharge circuit. Nevertheless, after a plasma column has been formed on the discharge axis, further plasma development has many common features in almost all types of axially symmetric discharges. First of all, the plasma columns are unstable, and often neck instabilities are the first to develop. For plasmas containing strongly radiating heavy atoms the necks may develop in the regime of strong radiative losses mainly due to line radiation.14 This regime is known as radiative collapse (RC). We are going to show below that for plasmas of heavy ions (e.g., Xe, Sn) all types of ASD under discussion with a total stored electrical energy in the range 2–20 J emit EUV during the RC phase. For plasmas of light elements (e.g., Li), EUV radiation (such as the Ly-α line of H-like Li2+ ) could be radiated in the plasma-column necking mode as well, while that process is no longer a radiative collapse. 6.5 Plasma-Column Energy Balance; Pease-Braginskii Current; Critical Current for Heavy-Ion Plasmas The homogeneous pinch plasma column in the steady state is often described in terms of a force balance in the radial direction between magnetic field pressure and plasma thermal pressure. This leads to a simple relation between the total number of ions in the column cross section, Ni = πr 2 ni (the ion line density), the electron temperature Te , and the total current I . It is called the Bennett relation and may be written as µ0 I 2 = (Zeff + 1)Ni kTe , 4π
(6.1)
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where Zeff is the mean charge of the ions. In numerical form, (Zeff + 1)Ni T = 3.12 × 1021 I 2 ,
(6.2)
where T is the plasma temperature in electron volts, Ni is the line density of the ions in cm−1 , and I is the pinch current in megamperes. The Bennett relation is fully applicable only when there are no other relevant forces and the radial velocity of the plasma is small compared to the sound velocity. As we can see, the Bennett equilibrium does not contain such an important parameter as the plasma radius. The radial position of the plasma edge essentially depends on another type of equilibrium in the plasma—the energy balance. For most practical cases two quantities must be compared: Joule heating (QJoule ) and radiation losses (Qrad ). Both quantities are usually given in power per unit length of the pinch column. For QJoule exceeding Qrad generally the plasma is expanding, while higher radiative losses correspond to shrinking of the plasma column. For an optically thin hydrogen plasma column in Bennett equilibrium, the energy loss by bremsstrahlung balances Joule heating and the radiative losses are calculated by employing the Spitzer conductivity. The procedure may be extended to highZ plasmas by using the relation for Joule heating per unit length of a Bennett discharge column, QJoule ≈ 3.3 × 109
Zeff ln I 2 , T 3/2 r 2
(6.3)
and the radiative power density for bremsstrahlung (free-free transitions), Qrad ≈ Qff ≈ 4.3 × 1010
2 Zeff I4 . (1 + Zeff )T 3/2 r 2
(6.4)
This leads to the well-known estimate of the Pease-Braginskii current15,16 for which the two power terms are equal: 1 1/2 IP−Br ≈ 0.27 × (ln ) × 1 + . (6.5) Z Both QJoule and Qff are in watts per centimeter, and I is in megamperes. Apart from the weak dependence on plasma parameters (through the Coulomb logarithm), the Pease-Braginskii current does not depend on the temperature T , because Joule heating and bremsstrahlung both increase with temperature as T 1/2 (provided Bennett equilibrium is satisfied). The relation above gives a value of approximately 1.6 MA for a hydrogen plasma, and IP−Br approaches 0.8 MA for a plasma of heavy, fully ionized atoms. However, heavier ions in a plasma are fully stripped only at exceedingly high temperatures T > 3Z 2 Ry. Usually in pinch plasmas heavy atoms are only partially ionized and the power in-line radiation far exceeds the power in bremsstrahlung. Under such conditions the critical current may
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be orders of magnitude lower than the Pease-Braginskii current. For further analyses we build a simple analytical model very similar to the one presented in Refs. 8 and 14, but modify it slightly for the purposes of this review. While the principal features of pinch physics we are going to discuss are valid for a wider range of plasma parameters, we will make an attempt to adjust analytical expressions used for the lower temperature range (20–50 eV) and heavier elements (ZN ≈ 50). Only a few experimental and theoretical data are available on the radiation power of heavy ions in this temperature range. Calculations show that for coronal plasmas at low temperatures the radiation power increases with increasing plasma temperature, reaches a maximum at some temperature TMAX , and then gradually decreases, displaying local maxima corresponding to transitions from one open electron shell to another.17,18 The value of TMAX varies rather slowly with the atomic number of the element, changing from approximately 25 eV for Ar to 100– 1.6 . The maximum 120 eV for Sn and Xe. It can be roughly scaled as TMAX ≈ 0.2ZN power density (at T = TMAX ) grows with atomic number from q ≈ 10−25 ne ni W/cm3 for Ar (ZN = 18), reaching approximately (0.6–0.8)×10−24 ne ni W/cm3 for tin and xenon. No theoretical data for the radiation power at temperatures lower than TMAX were found in the literature. Experimental data are even poorer. The radiation power of Xe plasmas was measured only at temperatures T ≈ 10 eV and was found to be about 10−26 ne ni W/cm3 .19 Nevertheless, comparisons with calculations for other ions suggest that between 25 and 80 eV the radiation power of Sn plasmas (the corresponding interval for Xe is 30–100 eV) does not change significantly. In this temperature range losses are due to resonance transitions in ions with open d shell: 4p6 4dn − 4p5 4dn+1 + 4dn−1 4f (see, e.g., Chapter 8 of this book). Practically all of these transitions in a large number of ionization stages are grouped around 90 eV for tin and 110 eV for xenon. The efficiency of excitation of the resonance transitions naturally increases with temperature [∝ exp(−hν/kT )], but this increase is expected to be at least partly compensated by the decreasing number of equivalent electrons in the open d shell. If the radiation power is presented in the form q = α × 10−24 ne ni W/cm3 , one obtains for the line-radiation power Qrad = q × πr 2 of a Bennett plasma Qrad ≈ 3 × 1018
α I4 W/cm, T 2 Zeff r 2
(6.6)
where α varies between 0.06 and 0.6 for the coronal plasma and the temperature lies between 25 and 100 eV. Using the expression for Joule heating, we arrive at an estimate for the critical current: 10−4 ICR ≈ (1−2) √ T 1/4 Zeff [MA]. α
(6.7)
This critical current, estimated analytically, may differ by about 50% from more accurate calculations, but nevertheless allows illustration of the basic physics be-
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Figure 6.3 Sn spectra excited in a vacuum spark with laser triggering. Curve 1: I ≈ 18–20 kA; curve 2: I ≈ 12–13 kA; curve 3: I ≈ 8–9 kA.
hind the different pinch phenomena. First of all, it shows that compression of xenon (ZN = 54) or tin (ZN = 50) plasmas with temperature T ≈ 25–50 eV may start at a rather low current of about 10 kA or even lower. This estimate does not contradict known observations. If we assume that half of the stored electrical energy is accumulated in the inductance of the discharge circuit and that most discharges under discussion have L ≈ 10−8 H, the minimum stored energy for observation of EUV emission must be between 0.5 and 1 J. The existence of a threshold value of the discharge current is illustrated in Fig. 6.3, where three spectra excited in pinch plasmas at different values of the discharge current are presented. The parameters of the discharge circuit were L = 10−8 H, C = 0.4 µF, with voltages up to U = 5 kV. The spectra demonstrate almost steplike changes of the plasma parameters for a comparatively small change of the discharge current. All other discharge characteristics were kept identical: geometry, discharge parameters, and properties of the ablating laser pulse. The upper curve shows the spectrum excited in the discharge with a current of about 18–20 kA. The strongest spectral maximum is around 13.5 nm, associated with transitions in ions Sn+8 –Sn+13 . At smaller currents I ≈ 12–13 kA the recorded spectra have generally lower intensity, and a relative increase of the radiation from lower charged Sn ions is seen. As soon as the maximum discharge current is lower than 8–10 kA, the spectrum of the pinch changes drastically. The peak at 13.5 nm disappears almost completely; the strongest peaks are associated with lower ionization stages (22.5 nm for Sn+4 ; 20 nm for Sn+5 ; 18 nm for Sn+6 ). 6.6 Neck Development Scenario An estimate of the critical current was made using radiative losses for optically thin plasmas, which vary with radius as 1/r 2 . In the opposite extreme of blackbody radiation, the radiation depends only on the emitting area, and thus the radiation
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per unit length increases linearly with radius. Figure 6.4 schematically illustrates the radiative energy loss as a function of radius for a Bennett plasma at a certain temperature and current. Note that for the small plasmas under consideration the surface radiation loss may be orders of magnitude lower than the blackbody limit schematically shown in the left upper corner. Unlike optically thin radiation, the equilibrium between optically thick radiation and Joule heating does give an equilibrium radius for the pinch, REQ in Fig. 6.4. Section 6.9 presents some estimates of this equilibrium radius. Evidently it depends on radiative properties of the plasma material, on the plasma temperature, and on the pinch current. The dependence of the radiation power on the plasma radius in optically thick cases cannot be easily calculated. Correct calculations must include a complex treatment of radiation transfer effects, and also the density shift of the ionization equilibrium, line-broadening effects, etc. This is indicated by the gray area in Fig. 6.4 and the uncertainty of the REQ value. Nevertheless, higher temperature corresponds to shorter-wavelength radiation, and thus at the same current deeper compression is needed for deviation from the optically thin case to take place. On the other hand, a larger current generally means a stronger role of the radiation (∝ I 4 ) than with Joule heating (∝ I 2 ) and thus generally a larger value of REQ at a given plasma temperature. A hydromagnetically stable pinch with a constant current must stagnate on reaching the equilibrium radius, thus producing radiative shrinking of a hypothetical infinitely long cylinder. In reality, a typical pinch is hydromagnetically unstable to axial perturbations. The so-called sausage mode creates the conditions for radiative collapse (RC). A simplified scenario of the RC mode of the development of neck instability may be formulated as follows:
Figure 6.4 Radiative losses (QRAD ) and Joule heating power (QJ ) per unit length of a cylindrical pinch versus the pinch radius r. The transition from the optically thin case (dashed line) to the optically thick case (solid line) is schematically shown. For the critical radius RC and equilibrium radius REQ , see explanations in text.
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1. After the plasma column reaches its energy balance at the equilibrium radius REQ , a primary hydromagnetic instability forms a plasma column of smaller size (diameter and length) characterized by a locally higher magnetic field pressure—a so-called neck. 2. The outflow of plasma from the high-pressure neck causes a disbalance of the Bennett pressure equilibrium, which in turn is restored by the magnetic pressure forces that increase the plasma temperature. 3. Higher plasma temperature corresponds to a shift in the ionization equilibrium to higher ionization stages and consequently of the radiation to shorter wavelengths. 4. The shorter-wavelength radiation has a longer photon mean free path, and the plasma is optically thin again. New energy equilibrium is reached by compression to a new (smaller) R EQ corresponding to a higher plasma temperature. The subdivision into separate stages 1–4 is evidently artificial. The process is repeated till the moment when the value of the critical current starts to exceed the current flowing in the pinch. Usually that termination is connected with outflow of plasma from the neck. When the total number of charged particles in the pinch cross section is too low, the appearance of anomalous resistance may greatly increase Joule heating, leading to plasma explosion and fast expansion. 6.7 Experimental Observation of Neck Instabilities; Plasma Outflow Neck instabilities are known to be a common feature of almost all axial discharges. They have been observed in discharges over a wide current range—on vacuum sparks and Z pinches with currents between 50 and 200 kA, and in Z pinches and plasma foci with currents of a few megamperes.2,8 The presence of necks in lowcurrent (10–30 kA) discharges was also expected but is not yet demonstrated. On the other hand, it is a well-known fact that even in gas-filled Z pinches the EUVradiating plasma has a smaller axial dimension than the cathode-anode gap. This observation would be difficult to understand without the assumption that a hightemperature zone is created inside the main discharge column. Time-integrated pinhole images show that the radial size of the EUV source is also smaller than the initial discharge radius. Nevertheless, direct observations of discharge-column necking are of interest and are shown in Fig. 6.5. Figure 6.5 presents a series of pinhole images of a vacuum spark discharge recorded on the concept tool PROTO I with a current of about 20 kA in tin vapors. Time frames were of about 20-ns duration. The time shift between the frames (numbered) is 10 ns. Thus exposure times of different frames are partly overlapped. The images have been recorded with the help of a time-gated open-microchannel plate camera sensitive to radiation below 150 nm (www.schulz-si.com). No filters are used for the upper images. They are formed, therefore, by integrated radiation between 1 and 150 nm. The bottom images are filtered by a Zr/Si filter and are
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Figure 6.5 Time-framed pinhole images of Sn plasma in a vacuum spark discharge: A, anode; K, cathode; anode-cathode distance, 3 mm; duration of the microchannel camera frame, 20 ns; interval between frames, 10 ns. Upper images, not filtered; lower images, obtained with Zr/Si filter.
thus formed by EUV radiation between 8 and 16 nm. Simultaneous registration of time-gated and space-resolved spectra show that radiation around 13.5 nm is mostly responsible for the formation of the bottom images. Horizontal lines indicate the positions of cathode and anode, with a distance of 3.5 mm between them. EUV radiation from the pinch starts only when the plasma column locally (at a distance of approximately half a millimeter from the cathode) shrinks to a diameter ≈ 0.3–0.4 mm (frame 4). At maximum radiation the plasma has a diameter of about 0.2 mm and a length in the axial direction close to 1 mm. More than one neck may appear, and the position of maximum narrowing of the plasma column—the neck—gradually moves from the cathode to the anode. It often happens that during further development (compression) the neck is split into two or more subnecks (frame 7), keeping the aspect ratio of the sausage (γ = length/radius) approximately constant (γ ≈ 2–5). The observed duration of EUV radiation corresponds well with an estimate of the sausage lifetime due to plasma outflow: τ ≈ γr/VS , where VS is the ionic sound velocity in the plasma. At a velocity of 106 cm/s and a radius of 0.01–0.015 cm, expected lifetimes are 20–50 ns, which corresponds fairly well to the experimental observation. 6.8 Dissipation of Electrical Energy in the Discharge The pinch dynamics shown in the previous figure correlate well with electrical and EUV signals recorded by an oscilloscope. An example is shown in Fig. 6.6. The discharge current starts to deviate from the ideal LC contour current immediately after breakdown. The initial energy dissipation is most probably connected with low conductivity of the rear plasma near the anode. The ablating laser pulse must be optimized to mitigate unnecessary energy loss. The EUV signal and a strong dissipation of electrical energy start after approximately 50 ns and correlate with
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Figure 6.6 Oscilloscope traces of vacuum spark discharge. The discharge current, the EUV signal, and the calculated full electrical energy in the circuit and energy dissipation rate are given in arbitrary units.
the appearance of neck in the plasma column. Evidently that dissipated energy is spent on plasma heating, ionization, and emission of radiation. The EUV signal for these specific discharge conditions consists of two unresolved peaks. Such an EUV signal structure is usually associated with the occurrence of two or more subsequent micropinches—a so-called zippering effect (see below). The duration of every subpeak is about 30–40 ns. Expansion of the necks causes a slight increase of the current. Nevertheless, at this moment most of the stored electrical energy is dissipated in the discharge. Less than 15% of the initial electrical energy is still present in the capacitor bank and in the circuit inductance. Thus more than 70% of the stored energy was dissipated during the useful phase of the pinch. 6.9 Equilibrium Radius; EUV Source Size The calculation of the equilibrium radius is connected with the problem of photon transport in plasmas containing ions with complex atomic structure that radiate simultaneously arrays of hundreds and thousands of almost unresolved lines. Some approaches to this very complex problem are discussed in Chapter 8. We may also
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refer to the THERMOS code—an average-atom (AA) model that allows for a nonlocal thermodynamic equilibrium (NLTE) radiation field.20 In this semiquantitative analysis, we explore an approach similar to the one used for the analytical description of neck-instability development at higher currents (a few kiloamperes) and higher plasma temperatures. Details of the analytical description are given in Ref. 8; here we present the final results adapted for the 10– 30-kA current case. The decrease in the radiation rate due to opacity is estimated as follows. When the plasma size is larger than the photon free path (r lν ), emitted photons are absorbed by another atom (ion) in the plasma. With probability p = 1/(1+Wc /Wr ) the photon will be reemitted in an arbitrary direction, where Wr is the radiative decay rate and Wc is the rate of collisional deexcitation (ne νσ). The energy of the reemitted photon is random with a probability distribution given by the line shape. If we assume that the photon experiences M scatterings before leaving the plasma, then the total probability for the photon to escape from the plasma may be expressed as pM , and the radiation power of the optically thick plasma column becomes Q ≈ QRAD p1+M , where QRAD is the radiation power for the coronal, optically thin case. The deviation of the radiation power from the optically thin case is shown schematically in Fig. 6.4. We introduce the critical radius rc where plasma radiation becomes surfacelike. This transition should occur approximately when a sizable fraction of the photons is reabsorbed—say, when p1+M ≈ 1/e ≈ 0.37. Using an analytical expression from Ref. 8, one arrives at 1/6
Rc ≈ 10
I 4/3 ZN
5
1/6
ZEFF T 7/3
.
(6.8)
Assuming that for r < Rc the plasma column is optically thick and radiates surfacelike [Q(S) RAD = Br], we obtain an expression for the surfacelike radiation: 3 Q(S) RAD ≈ 3 × 10 α
T 5 Z 1/2 1/2
ZN
× r W/cm.
(6.9)
Comparison of Q(S) RAD with QJ gives an estimate of the equilibrium radius Req : 1/6
Req ≈ (1−2) × 102
ZN × Z 1/6 × I 2/3 cm. T 13/6 × α1/3
(6.10)
At a current I = 0.02 MA, an effective charge Z ≈ 10, and an electron temperature T ≈ 40 eV, the equilibrium radius for the micropinch in a Sn plasma is expected to have a value Req ≈ 100 µm, which is in good agreement with the experimental observations from time-resolved diagnostics. Our estimate is also in agreement with the experimental observation that for currents above the critical current threshold, higher current corresponds to larger plasma radius.
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Using this relation for the plasma radius, one can try to establish an expected dependence of the CE on the current. Assuming that the plasma is optically thick and radiates surfacelike, the total radiated energy at a given electron temperature is proportional to surface × time. The surface of the radiating cylinder is S = 2πr × γr ∝ r 2 , and the duration of the emission is τ ≈ γr/VS ; thus the radiated energy ERad ∝ r 3 ∝ I 2 . Taking into account that the stored electrical energy can be scaled as EEL ∼ LI 2 , we come to the conclusion that the CE = ERad /EEL does not depend (at least, not strongly) on the current. This result explains very well the fact that in spite of a large spread of the electrical parameters of the various discharge sources, all display rather close values of CE: for Xe, around 0.5%– 0.7%, and for tin plasmas, around 2%. Comparatively small differences (which, nevertheless, may be rather important in a practical sense) may be attributed to the peculiarities of the initial prephase of discharge with (e.g.) different geometries. Our experiments also show quite a weak dependence of CE on the stored electrical energy, provided the current in the discharge exceeds the critical current. (For a discussion of additional conditions for the RC regime of the discharges, see below.) 6.10 Equilibrium Radius versus Linear Density Trajectory Some important features of the neck development can be illustrated using a trajectory on a plane whose coordinates are the compression radius r and the total number of charged particles in the neck cross section, N = ni (1 + Z) × πr 2 ≈ ne × πr 2 (Fig. 6.7). In a simplified approximation the total number of charged particles, N , is straightforwardly connected to the plasma temperature through the Bennett relation (T ∝ I 2 /N). We assume also a constant current in the pinch. The starting point of the trajectory (A) indicates that the initial plasma column was created with a radius rA , the total number of particles was NA , and the corresponding initial plasma temperature was TA . The neck development can be seen as the result of
Figure 6.7 N –r trajectory of the neck development.
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plasma outflow from the neck with a subsequent increase of the plasma temperature and plasma compression. Rather soon the plasma reaches the equilibrium radius (dashed curve), and further neck development follows the path r = REQ [T (N)] (solid line), which may slightly deviate from the equilibrium radius trajectory. We emphasize that sliding along the r(N) path is due to plasma outflow from the neck and this outflow determines the time characteristics of the process. During the evolution the plasma in the neck passes through the temperature interval corresponding to the appearance of ions radiating in the EUV—indicated as TEUV . The range in radial size of the EUV-radiating source is shown as REUV . 6.11 Stability of Radiative-Collapse Trajectory, EUV Yield, and Shot-to-Shot Reproducibility When studying the physics of neck instabilities in vacuum sparks with current 100– 200 kA, it was found that, depending on the initial conditions, micropinches could be subdivided into two types.21 The first, a “good” type, was characterized by deep compression, high brightness, and rather good reproducibility of such plasma parameters as size and radiation yield. The second type was characterized by a low level of compression, with low and very unstable x-ray and VUV yield. Numerical modeling and experimental studies resulted in the conclusion that a region of stable initial parameters (radius and N ) exists where the neck reaches a stable REQ [T (N)] trajectory rather soon after breakdown. There exists also a zone of initial parameters, characterized by either too high an initial radius or too low an initial linear density in the pinch. For such pinches energy losses due to plasma outflow from the neck exceed radiative losses, and the neck does not reach the regime of radiative collapse. Both cases are illustrated in Fig. 6.8. The existence of a stability zone
Figure 6.8 N –r trajectories for stable and unstable scenarios of neck development. REQ (N ) is shown as a dashed line. Dotted lines are unstable trajectories.
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Figure 6.9 Oscilloscope trace for 256 shots (overlapped). Lower curve: current; upper curve: EUV signal. A: maximum current about 20 kA; B: current about 10 kA.
explains well the stability of radiation yield even at badly reproducible initial conditions when material is fed into the discharge by third-electrode triggering or by ablation from one or both electrodes by a laser pulse.10,21 Figure 6.9(A) demonstrates reasonably high stability of the EUV signal at properly chosen parameters of ablating laser and discharge design parameters. It shows oscilloscope traces for current and EUV signal for 256 shots. We want to point out that visible smearing of both curves in Fig. 6.9(A) is mainly due to time jittering of the oscilloscope start-up recording time. Figure 6.9(B) illustrates an unstable discharge at a low current. If the current in the discharge only slightly exceeds the critical one, the radiative collapse may be interrupted at early stages of its development. For some good shots the CE may be as high as for the stable regime, but the EUV signal has a very unstable character. Our modeling and experiments indicate that there exists a mechanism of selfstabilization of the trajectory of the micropinch development. Nevertheless, triggering of this stabilization mechanism depends on the initial parameters of the plasma column and on the discharge design characteristics. 6.12 Axial Size of the EUV Source; Zippering Effect The axial dimension of the neck micropinch cannot be calculated in the zerodimensional analytical model we have used to introduce some important features of the pinching of plasmas of heavy atoms. More advanced 2D modeling predicts γ ≈ 2–5 for a single neck, and thus the axial size of our source is expected to be between 0.5 and 1 mm. Nevertheless, time-integrated images often reveal larger sizes—up to 1.5–2 mm. In parallel with increase of the pinch length we detect some increase of the EUV yield. For observation (collecting of radiation) in the direction perpendicular to the discharge axis, which was proposed in our concept
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source, such an increase in length is of no of use—restrictions imposed by the imaging optics do not allow utilization of radiation from a source with dimension larger than 1 mm. Time-gated pinhole images of the radiating plasma permit understanding of this phenomenon. Figure 6.10 demonstrates experimental evidence of the subsequent appearance of EUV-radiating micropinches in different positions on the discharge axis. Evidently the initial plasma column created by ablation of one of the electrodes is axially strongly inhomogeneous. As a result appropriate conditions for the development of necks in the radiative collapse regime may appear at slightly different moments of time for different axial positions. Figure 6.10 shows time-framed and space-resolved spectra of a tin plasma in the VUV spectral region. Usually the appearance of subsequent micropinches correlates with a multipeak (in this case, double-peak—see Fig. 6.6) structure of the EUV time-resolved signal. For the scheme where useful radiation is collected perpendicular to the discharge axis, such an increase of the EUV source size could be unfavorable and must be avoided. Experiments show that proper choice of time profile and focusing of the laser (electron) ablating beam are able to mitigate zip-
Figure 6.10 Time-gated and space-resolved spectra of Sn vacuum spark. Time delay between gates ≈ 20 ns.
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pering and maintain the axial size of the EUV source inside the specification limits of the imaging optics. 6.13 Conclusions In the previous sections we described the process of neck radiative collapse with a simplified analytical model. While this model allows the prediction of a number of essential features of pinch characteristics, many aspects of the pinch dynamics are outside the scope of such an approach. There exists a number of 1D and 2D numerical models created for modeling of pinch dynamics. One of them, relevant to EUVL source design, the reader can find in Chapter 11; another—code Z ∗ —was presented at the first EUVL symposium in Dallas in 2002.22 In our group we are using a 2D code, described elsewhere.23 This MHD code is based on an Eulerian grid. It uses partially implicit first-order approximations of the main equations, thus accelerating the calculation. The use of first-order approximation decreases the precision of the computations, though this is compensated by the high stability of the code, which yields physically reasonable results even on a rather crude grid. The main problem for all numerical models working with heavyion dense plasmas is radiation transport. Together with the THERMOS group, we are trying to incorporate atomic-physics calculations and radiation transport into the full treatment code. The zippering effect (Fig. 6.10) was an example of importance of 2D modeling for understanding the pinch physics relevant to EUV production. As another example we refer to our results of 2D modeling of the Z-pinch discharge in Li plasmas, where due to the simple atomic structure of Li ions a full treatment of the radiation transport problem is feasible.12 It was found that with a proper choice of electrode geometry and current profile, an auto-oscillating regime of pinching can be realized. One chapter in a book does not allow adequate coverage of even a small part of the physics of discharges with axial symmetry—Z pinches. Many important aspects have been omitted or not even mentioned. Nevertheless, where possible, we have tried to show that understanding of the physical processes taking place in discharge plasmas is essential for EUVL source design. Acknowledgments We gratefully thank ASML for support and cooperation, and Dr. J. Benshop and Dr. V. Banine for long and valuable discussions. References 1. N. A. Krall and A. W. Trievelpiece, Principles of Plasma Physics, McGrawHill, New York (1973).
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2. N. R. Pereira and J. Davies, “X-rays from z-pinches on relativistic electron beam generators,” J. Appl. Phys. 64, R1–R27 (1988). 3. D. D. Ruytov, M. S. Derzon, and M. K. Matzen, “The physics of fast pinches,” Rev. Mod. Phys. 72, 167223 (2000). 4. M. G. Haines, S. V. Lebedev, J. P. Chittenden, F. N. Beg, S. N. Blamd, and A. E. Dangor, “The past, present and future of Z pinches,” Phys. Plasmas 7, 1672–1680 (2000). 5. R. A. Dussart, D. Hong, S. Götze, et al., “Time-resolved spatial distribution of an ablative capillary discharge obtained with a pinhole camera,” J. Phys. D Appl. Phys. 33, 1837–1842 (2000). 6. R. Lebert, W. Neff, and D. Rothweiler, “Pinch plasma source for x-ray microscopy with time resolved exposure time,” J. X-Ray Sci. Technol. 6, 107–140 (1996). 7. See Chapter 12 in this volume. 8. K. N. Koshelev and N. Pereira, “Plasma points and radiative collapse in vacuum sparks,” J. Appl. Phys. 69, R21–44 (1991). 9. D. A. Hammer, D. H. Kalantar, K. C. Mittal, and N. Qi, “X-pinch soft x-ray source for microlithography,” Appl. Phys. Lett. 57, 2083–2085 (1990). 10. G. V. Koloshnikov, K. N. Koshelev, Yu. V. Sidelnikov, and S. S. Churilov, “Laser initiation of a low-inductance vacuum spark,” Sov. J. Plasma Phys. 11(2), 150–152 (1985). 11. V. Banine and J. Benschop, “EUV lithography: Main challenges,” presented at the International Conference “Micro- and Nanoelectronics—2003” (ICMNE2003), Oct. 6–10, 2003, Zvenigorod, Russia. 12. K. Koshelev, V. Banin, V. Ivanov, et al., “Some physical aspects of EUV source problem,” EUVL Source Workshop, Dallas, TX (October 2002); and EUVL Source Workshop, Antwerp, Belgium (September 2003). Proceedings available at www.sematech.org. 13. K. Koshelev, V. Banine, V. Ivanov, et al., “Radiation source, lithographic apparatus, and device manufacturing method,” European Patent No. EP1401248 (March 24, 2004). 14. V. V. Vikhrev, V. V. Ivanov, and K. N. Koshelev, “Formation and development of a micropinch region in a vacuum spark,” Sov. J. Plasma Phys. 8, 688–692 (1982). 15. R. S. Pease, “Equilibrium charqcteristics of a pinched gas discharge cooled by bremsstrahlung radiation,” Proc. R. Soc. London Ser. B 70, 11–23 (1957). 16. S. I. Braginskii, “Contribution to the theory of a spark channel,” Sov. Phys. JETP 6, 494–501 (1957). 17. D. E. Post, R. V. Jensen, C. B. Tarter, W. H. Grasberger, and W. A. Lokke, “Steady-state radiative cooling rates for low-density, high-temperature plasmas,” At. Data Nucl. Data Tables 20, 397–439 (1977). 18. H. P. Summers and R. W. P. McWhirter, “Radiative power loss from laboratory and astrophysical plasmas I. Power loss from plasmas in steady state ionization balance,” J. Phys. B At. Mol. Phys. 12, 2387–2412 (1979).
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19. T. J. Baig and H.-J. Kunze, “Experimental loss rates due to emission from Ne, Ar, and Xe ions at high plasma densities,” Phys. Rev. E 48, 2103–2110 (1993). 20. V. G. Novikov and S. V. Zakharov, “Modeling of non-equilibrium radiating tungsten liners,” J. Quant. Spectrosc. Radiat. Transfer 81(1–4), 339–354 (2003). 21. P. S. Antsiferov, K. N. Koshelev, A. E. Kramida, and A. M. Panin, “Two regimes of micropinching in a low inductance vacuum spark,” J. Phys. D 22, 1073–1077 (1989). 22. S. V. Zakharov, P. Choi, V. G. Novikov, A. D. Solomyannaya, and A. Yu. Kroukovski, “Performance evaluation on discharge EUV sources using 2-D radiation MHD simulations,” 1st International EUVL Symposium, Dallas, TX (October 2002). Proceedings available at www.sematech.org. 23. V. V. Vikhrev, V. V. Ivanov, and G. A. Rozanova, “Development of sausage type instability in a z-pinch column,” Nucl. Fusion 33, 311–321 (1993). K. N. Koshelev. See Chapter 4. H.-J. Kunze received a Diploma in 1961 and a DrRerNat in 1964 in physics at the Technical University of Munich. From 1961 to 1965 he was a scientist at the Institute for Plasma Physics in Garching, Germany. From 1965 to 1972 he was a research associate, assistant professor, and associate professor at the Physics Department at the University of Maryland, College Park, U.S.A. In 1972 he was appointed full professor for experimental physics at the Ruhr University of Bochum in Germany, and in 2000 he became a professor emeritus. No other author biographies were available for this chapter.
Chapter 7
Fundamentals and Limits of Plasma-based EUV Sources Rainer Lebert, Thomas Krücken, and H.-J. Kunze Contents 7.1 Introduction 7.2 Required Parameters of EUV Sources 7.2.1 General requirements 7.2.2 Source efficiency 7.2.3 Single-pulse conversion and scalability with repetition rate 7.3 Fundamental Limits 7.4 Fundamental Processes 7.4.1 Quantum efficiency 7.5 Factors Influencing the Radiative Yield 7.6 Plasma Simulation: Tool for Source Optimization 7.7 Atomic Physics, Radiation, and Ionization Modeling 7.8 MHD Description of the Pinch Phase of the Discharge 7.9 Other Important Issues Acknowledgments References
197 199 199 199 200 201 205 206 208 215 216 218 219 219 219
7.1 Introduction EUVL exposure tools for more than 100-wafer/h throughput require highly efficient sources of EUV radiation. It is commonly accepted that the development of suitable EUV sources is one main risk factor in bringing this promising technology to a cost-effective implementation in high-volume semiconductor manufacturing fabs.1,2 While investing enormous efforts in developing such sources, it has become obvious that the requirement can be met only if these sources operate close to the physical limits and the limits of thermal engineering. Several types of LPPs and DPPs are under investigation by several groups as EUV sources for the first EUV exposure tools.3–18 Within the last three years such sources have demonstrated improvements of several orders of magnitude with respect to relevant parameters such as power and component lifetime. On looking 197
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at the present performance of EUV sources with up to 2% radiator efficiency into 2π sr, repetition rates of up to 10 kHz, input powers beyond 20 kW, and component lifetimes on the order of more than 1010 pulses, the development of EUV sources that can meet the performance specifications seems feasible, if only this pace of progress can be sustained. In principle, there are many different concepts to generate LPPs and DPPs. Common to all approaches and all concepts is that an optimized conversion efficiency (CE), η, is of major importance because this minimizes the driving power, Pin , for a demanded EUV power, PEUV : PEUV = Pin η = Pelectr ηradiator ηcollector
(DPP),
PEUV = Plaser ηradiator ηcollector
(LPP).
(7.1)
Usually the radiator efficiency is given for a specified solid angle, i.e., 1 sr or 2π sr. The collector efficiency is governed by the solid angle . of the collector and the relative amount of flux that is usable with the etendue of the projection optics. Suppliers have plans for up to π-sr collectors for DPP and up to 5-sr collectors for LPP. Often the collector efficiency is given as a percentage of the collectable solid angle or as a percentage of 2π sr. For the two basic concepts of DPP and LPP, the definition of CE is slightly different: While for DPPs we calculate efficiencies with respect to the electrical input power Pelectr , LPP conversion is stated in relation to the average laser power Plaser , not taking into account the conversion from electrical energy into laser energy. The input power to the EUV sources directly influences the cost of ownership (CoO) of the source with respect to both investment costs and operational costs. In addition, because the lifetime of source components degrades with increasing power input, a source with the highest CE and hence the lowest driving power has the best chances for technical realization and for achieving lowest CoO. This is of special importance for discharge sources, where the ultimate limiting factor is expected to be the cooling of the electrodes and their lifetime. With LPPs, the CoO is expected to be determined mainly by the high-power laser, which will be in the 5- to 30-kW class. For LPPs, the efficiency is maximized by finding an optimized set of parameters for the laser driver matched to the target of choice. For DPPs, the efficiency depends critically on the concept to generate a suitable plasma and on the parameters to operate such a device, which govern how much power can be effectively coupled to the radiating plasma. The chances of succeeding in developing a viable source rise with decreasing demands on the electrical power to be handled in the discharge volume. In this chapter we discuss efficiencies of pulsed plasma systems, starting from basic principles, in order to define combinations of suitable plasma parameters for the generation of the EUV-generating plasma sources.
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7.2 Required Parameters of EUV Sources 7.2.1 General requirements For high-throughput EUVL exposure tools, there is consensus among the major potential suppliers of EUV exposure tools about the specifications of EUV sources (see Chapter 2). The main specifications are related to EUV emission in a 2% bandwidth around 13.5 nm, 115 W of collected source power at the intermediate focus (IF), an etendue limit of 3 mm2 sr, and a repetition rate of 10 kHz or higher. The key figure of merit for sources, collected power at the IF, is determined by a series of factors: • Inband EUV yield, governed by the radiator efficiency and input power. • Collection efficiency (depending on the fraction of collected radiation, condenser reflectance, and etendue match). • Transmission of the beamline, i.e., the vacuum between source and collector optics. In beamline transmission the necessity to mitigate debris—preventing any particulates, vapor, dust, or plasma from reaching the collector—is a determining factor. • Transmission of additional spectral purity filters, which might become necessary to suppress out-of-EUV-band emission from the source. While most of the factors are determined by finding optimized technical solutions in engineering, the inband EUV yield is mainly governed by the physical properties of the sources and is treated in this chapter. For estimating the power requirement at the location of the plasma, the losses of the collector must be taken into account. The reflectivity of the collector optics, the absorption by the debris mitigation system, and the solid-angle collection efficiency of the collector determine these losses. It is generally accepted that a typical best total collection efficiency can be assumed to be about 20% of the total inband emission into a half sphere (2π sr). This means that a source emitting at least 100 W/sr of inband EUV is required. For plasmas pulsed at 10 kHz this translates to 10 mJ/(pulse sr). Under the assumption of 100-ns pulses and 1 mm2 of source surface (adapted to etendue), the intensity of the source would have to be about 6 × 105 W/mm2 into 2π of inband EUV radiation only. This number will be used as the target for the basic discussions in the following sections. 7.2.2 Source efficiency A first estimate of required CEs is obtained by assuming a value of 30 kW for the input power to the source, which translates to a requirement of CEs of at least 2% into 2π sr. This value is taken because a limit of 30 kW of electrical input power is estimated1 for discharge plasmas, and because 30 kW is also assumed as the upper limit for acceptable CoO for laser systems. The total efficiency of the EUV source is governed by many factors:
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• Driver efficiency (ηdriver ) The efficiency of driving the EUV source with external (electrical or laser) power. This can be separated into two significant factors: 1. The efficiency of the generator to supply the power (ηgenerator ). 2. The efficiency of coupling the drive power into the radiating matter (plasma) (ηcoupling ). The driver efficiency is given in percentage of power generated in the driver. • Radiator efficiency (ηrad ) After the driver energy is deposited into the radiating matter, there is an intrinsic efficiency for the radiation in the desired spectral band of use. Radiator efficiency is usually given in the same units as the total efficiency, with respect to 1 sr or 2π sr. The radiator efficiency is governed by two main factors: 1. Plasma efficiency (ηplasma ), which is the fraction of the power deposited in the plasma that is radiated per steradian by the plasma in a specified direction. 2. Spectral efficiency (ηspectral ), which is the fraction of the totally emitted radiation (into the defined solid angle) that can be used within the 2% bandwidth around the central wavelength. • Collection efficiency (ηcollection ) This is the product of source size and collection angle (etendue). It represents the capacity of the optical systems to transport radiative power. If the product of source size and solid angle collected is larger than the etendue of the projection optics, only a limited collection angle can be used. Typical etendue values are in the range of 3 mm2 sr. The total CE can hence be factored as ηtotal = ηgenerator · ηcoupling · ηplasma · ηspectral · ηcollection ,
(7.2)
where the efficiency of generation of suitable driver pulses (ηgenerator ), the efficiency of coupling the driver pulse to the plasma (ηcoupling ), the efficiency of conversion by the plasma (ηplasma ), the spectral efficiency ηspectral , and the efficiency of collection (ηcollection ) can be discussed and optimized separately. It becomes obvious that reaching 2% CE requires pushing each factor to its limit. 7.2.3 Single-pulse conversion and scalability with repetition rate In principle the recipe to develop the best-suited source can be separated into the following tasks: • Optimization of the single-pulse radiator. This depends on finding conditions for a radiator that emits single pulses of EUV inband emission most efficiently. This means reaching an intrinsic conversion efficiency much larger
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than 2% in 2π sr for the given input power from a volume small enough to allow collection of radiation into the specified solid angle. This task is mainly connected with basic plasma physics, as will be seen later. • Finding a source concept suited for being scaled up. The concept must allow for generating and for heating of a suitable radiator, and it must allow for scaling the repetition rates into the multikilohertz range while conserving the single-pulse features. • Optimization of the driver. This depends on finding a driver that generates the best starting conditions and feeds sufficient power into the radiator with the highest possible efficiency in a way that is matched to reach the highest CEs. • Solving engineering problems for tool architecture and lifetime. These include thermal management to sustain this operation mode for a long enough time, and avoiding erosion. Unfortunately, these problems cannot be solved independently. Features of the driver influence the plasma and vice versa. Best CEs may not be suited for long lifetime, or best conversion may lead to a radiator that is not scalable, for example due to crosstalk from one pulse to the next. In this chapter, we concentrate on the first task, i.e., single-pulse conversion. 7.3 Fundamental Limits For a first orientation on achievable single-pulse conversion, one can use the Planck radiator as a guideline. Its spectral radiance Lλ (T ), given by Planck’s law of radiation, can be written as10 Lλ (T ) =
2 · (h · c)2 1
· , λ5 exp (h · c)/(λ · kT ) − 1
(7.3)
where Lλ dλ is the energy emitted per unit time, surface area, and solid angle in the spectral interval (λ, λ + dλ). Figure 7.1 shows Planck’s law schematically with logarithmic y axis over the broad spectral range from IR to x rays for a temperature of 20 eV. For a blackbody radiator to be most efficient for a selected spectral band, the emission of use must be tuned to be as large as possible compared to the rest of the emission, which is usually referred to as out-of-band (OOB) emission. The Stefan-Boltzmann law gives the emission integrated over the full spectral range. By definition, the radiator efficiency equals the radiator efficiency for an ideal Planck radiator. Hence, its efficiency is governed by the spectral efficiency, which is shown in Fig. 7.2 as “inband radiation” relative to the total radiation as a function of radiator temperature for the central wavelength at 13.5 nm. A maximum radiator efficiency of nearly 0.75%/2π sr is reached when the radiator temperature is around 23 eV, i.e., around 270,000 K. Obviously, such an emitter must be in the plasma state.
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This optimized Planckian radiator would emit about 107 W/mm2 sr of EUV inband radiation (dotted line in Fig. 7.2; the broken line gives the total radiance). In order to keep it emitting, at least the total power emitted must be replenished,
Figure 7.1 Schematic of Planck’s law, with typical real plasma emission.
Figure 7.2 Spectral efficiency of a Planck radiator, (i.e., inband radiation relative to total radiation) reaches nearly 1.5% for 23 eV.
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which corresponds to driving powers of at least 109 W. It is thus obvious that highly efficient EUV sources must be operated in the pulsed mode. Within pulsed power technologies, drive powers beyond 109 W are routinely generated in compact devices, but these power levels can be sustained only for some 100 ns. If one tries to meet the demands for an EUV source with the optimized Planck emitter, it has to be taken into account that the etendue limits the product of the used solid angle and the effective source surface to 3 mm2 sr. To get some estimates, we assume the most effective case of using the full solid angle, i.e., making the effective source smaller than 0.3 mm2 . Larger Planckian sources emit more light, but only smaller collection angles can be used. Hence, source development requires us to balance the collecting angle with the source surface. Taking a possible 10 kHz as the guideline, pulses of about 6 ns are needed to achieve 240 W of collectable flux, assuming all input power is coupled into the plasma. For this hypothetical Planck source, a driving power in the range of 30– 40 kW would be sufficient. Figure 7.3 shows this minimum driving power and the pulse duration needed for 240-W collectible power (the factor-of-2 higher requirement at the source than at the IF allows for an assumed 50% collection efficiency) if the Planck source is operated at 10 kHz at different temperatures. In summary, the approach of discussing an ideal Planckian emitter gives helpful guidelines for developing high-power EUV sources: • Efficient EUV sources are plasmas of around 20–30-eV temperature. • These plasmas are generated pulsed, employing driving powers in the range of 108 W.
Figure 7.3 Estimated required input power for an ideal 3-mm2 sr-etendue Planckian emitter for 240-W collectable power in 4π sr. Minimum input power required is around 30 kW. For 10 kHz, the pulse durations required are in the range of a few nanoseconds.
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• The plasmas should emit radiation pulses in the range of 1–100 ns for 10kHz repeated operation. • The plasma sources should be as small as possible in order to keep losses low. • 1.5% (in 2π sr) radiator CE seems to be feasible. • Input powers of greater than –30 kW coupled into the emitters are necessary. The drawbacks of this approach of an ideal Planckian emitter are obvious: • The basic idea of Planck’s theory is a steady-state source in total thermodynamic equilibrium. In fact, however, we ended up with generating radiation pulses in the nanosecond range. • A Planckian emitter by definition is optically thick at all wavelengths, which requires sufficient spatial extension for reabsorption of emitted photons. We arrived at demanding a source as small as possible, with extensions of less than 1 mm. • The spectral efficiency is rather low. Although for a given temperature this source emits the highest flux, 98.5% of the emission is OOB. The consequence is obvious: an effective emitter must be tuned to higher spectral efficiency by reducing the OOB emission while keeping the inband emission as close as possible to the Planckian limit. For a short-pulsed transient emitter, overheating may be an effective strategy if the excess energy is gained in the cooling phase. The assumption of an emitter optically thick only for the inband emission was used in describing the dependence of the conversion efficiency of a lithium laserproduced plasma on the laser intensity.19,20 Figure 7.4 shows the experimentally obtained number of photons at 13.5 nm as a function of the laser intensity in comparison with theoretical calculations, which were based on only two assumptions: the electron temperature of the plasma scales like kTe ∝ I 4/9 with the laser intensity I , and the temperature is kT = 20 eV at a laser power of 1011 W/cm2 . The lithium ions emit in an opacity-broadened line at the Planckian limit. The agreement is very good. Figure 7.5 shows the total CE, obtained by dividing the emitted energy in the Lyman-α line by the laser pulse energy: η displays a maximum corresponding to a plasma temperature of 47 eV. This result proves that the consideration of an ideal blackbody emitter is helpful in understanding the dependence of CE on plasma temperature. In the presented result, the dependence of the CE on laser intensity was described by using this argument alone. However, in comparison with the absolute values as calibrated in the past, the CE should be assumed higher by a factor of about 5 with updated knowledge. In order to gain some additional insight, we will discuss some details of radiation emission in plasmas in the next section.
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Figure 7.4 Experimental yield in Lyman-α line of laser-produced lithium plasma as function of laser intensity tuned by changing pulse energy. (Reprinted from Ref. 19 with permission from the Optical Society of America.)
Figure 7.5 Experimental CE (per steradian) follows the theoretical values derived from the assumption of a Doppler-broadened optically thick line. (Reprinted from Ref. 19 with permission from the Optical Society of America.)
7.4 Fundamental Processes In order to generate a small volume of plasma as an effective pulsed emitter of EUV radiation, matter must be heated and ionized to the ground state of an ion that has radiative transitions of suitable wavelengths, and finally these transitions must be excited by electrons of sufficient energy and density. In a first approximation the ionization potentials of ions of interest all are about 4/3 of the energy of the photons to be generated. For EUV around 13.5 nm this
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leads to ionization potentials of 120–130 eV. This estimation is based on the knowledge that the first resonance lines (as, e.g., the Lyman-α lines in hydrogenlike ions) are of highest intensity. In plasmas, as a rule of thumb, a given ion is best emitting, i.e., is of high abundance, if the electron temperature is in the range of 1/5 to 1/4 of the ionization potential. This gives the range of desirable electron temperatures as 1/4 to 1/3 of the desired photon energy, which results in an estimate of 23 to 31 eV; this is nearly the same value as the blackbody approach demands. Ionization and excitation must be accomplished within the lifetime of the plasma. Typical rate coefficients S for ionization are in the range of 10−7 cm3 /s for neutral atoms (i.e., removing the first electron), and in the range of some 10−8 cm3 /s for all the other outer-shell electrons. For low-Z elements two to five stages of ionization must be undergone, and for high-Z elements 10 or even more stages. As the time constant of ionization is the rate coefficient times the electron density, single ionization in 10 ns requires a minimum electron density of at least 1016 cm−3 . The ionization is governed by the confinement parameter = tplasma ne S for the corresponding ionization stage. If < 1, then ionization does not occur effectively. If > 1, then ionization can be completed. A good tuning of the EUV plasma is to generate electron densities such that ≈ 1 for the radiating ion of interest. Then ionization into the ground state is achieved, while over-ionization is avoided. Hence, 1016 –1018 cm−3 can be seen as the minimum and in some respects the optimum electron density for effective EUV emitters. 7.4.1 Quantum efficiency We consider now specifically the energy that must be invested to generate one photon, and we call the inverse ratio of the yield to the input the quantum efficiency. In principle this is nothing but the radiator efficiency ηplasma ηspectral defined earlier. The basic investment is always what is needed to heat the plasma to a temperature (thermal energy in electrons and ions) sufficiently high to yield a high abundance of ground-state ions of interest (potential energy), and then to excite the ions to the upper level for photon emission. With a probability depending on the branching ratio of the involved radiative transitions, one gains a usable photon. If the ground state is conserved, the ion can be re-excited after the emission to emit a total of N photons. This process terminates when the population of the ground state disappears. We consider the case that this loss of ground state is by ionization of the ion to the next—not usable—ionization stage. Figure 7.6 shows the rate coefficients for both ionization and excitation for a representative ideal ion of 122-eV ionization energy and a resonance transition at 92 eV (13.5 nm). These assumptions resemble very much the case of lithium and are also a model for the sum of transitions from collisionally mixed xenon states. It is obvious that the plasma temperature must exceed 18 eV before sufficient ionization and excitation can occur. The rate coefficient for ionization is only slightly lower than that for excitation. The diagram
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in Fig. 7.7 reveals that about one photon can be emitted for lines of low oscillator strength (fij = 0.1), and about three for single resonance lines (fij = 0.4) such as those in low-Z ions. These assumptions allow for estimating the quantum efficiency of the generation of EUV photons (92 eV) in a plasma of around 25-eV plasma temperature under the assumption of equilibrium of electron and ion temperatures. For the emis-
Figure 7.6 Rate coefficients for excitation and ionization21 as functions of electron temperature. Excitation rates are of the same order of magnitude as ionization rates except at threshold.
Figure 7.7 Ratio between excitation rates and ionization rates, interpreted as number of excitations before ionization occurs. Only strong resonance lines (fij = 0.4) can emit more than one photon before being ionized.
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sion of 2 photons per atom, one obtains 2hν
η≈
εion + 2εexcitation + εplasma
∼ =
2hν Z i=1
3 εiion + 2hν + (Z + 1)kT 2
1 , 3 1 + (Z + 1) + (1 to 2) 16
≈
(7.4)
with a typical value for the sum over the ionization stages of around 2 times the photon energy for low-Z and 4 times for high-Z elements, and with kT > h/4. One obtains 20% for lithium down to around 10% for xenon for 2π-sr emission. For lower temperatures, the efficiency could be higher, in principle; but inefficient radiative transport might eliminate this advantage. 7.5 Factors Influencing the Radiative Yield Another approach to calculating radiator CEs is to study the emission of an effective theoretical plasma emitter in more detail, where we assume a cylindrical plasma (a column of length l and radius rp ). With no reabsorption of the radiation within the plasma (optically thin case), the inband radiant energy is the integral over the time-dependent basic emission processes, which are described by the spectral emission coefficient ελ (W/sr nm m3 ) Y= 0
t
0
λ0 −λ/2 rp λ0 −λ/2
0
l
ελ [x (t), λ, , t ]2πr · dr · dλ · d · dt · dx
0
≈ Lλ (λ, , t) · λ · · AS · t,
(7.5)
where λ is the bandwidth used, which is typically 2%, i.e., 270 pm for sources for EUVL. The product of , the collected solid angle, and AS , the source area (approximated as πrp2 , where rp is the plasma radius) is limited by the etendue of the optical system to about 3 mm2 sr. Hence, only the spectral radiance Lλ and the duration of the emission, t, are real tunable factors. The duration of the emission seems to be the most promising factor to increase the radiator conversion if one has generated a plasma with tailored spectral emission. However, for pulsed excitation, emission is terminated when the plasma cools down. Cooling processes involved are the emission of radiation, the heat conduction to cooler surfaces, plasma expansion, and particle losses from the source region. A typical time for the existence of a pinched plasma (compression, thermalization, and expansion) is the time t it takes an ion to traverse the plasma column, t ≈
dplasma , vion
(7.6)
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where vion is the ion velocity
kTi · vion ∼ = 1.4 × 104 eV
u M
m/s.
Here, 2rp = dplasma is the shortest extension of the plasma, Ti is the ion temperature, and M is the atomic mass of the element. With dplasma = 500 µm, kTi = 20 eV, and M = 131 u for xenon, the typical lifetime of the plasma is estimated to 90 ns. With respect to lifetime, pinch plasmas behave differently from LPPs. The lifetime of LPPs might be significantly shorter due to smaller source sizes, and the fact that mass-limited targets are confined only inertially. However, in order to emit efficiently, the plasma must stay hot enough during this time. A typical estimate of the radiative cooling time is the time until 50% of the energy is radiated: tcool = Eplasma /2Pemission . There are two approaches to estimate radiation losses. The first one is to consider simply the emission by a single line after collisional excitation. Taking selfabsorption into account leads to the upper time limit tcool ≈
Eplasma /2 Eion · ni /2 7/2 ≈ ≈ Pemission hν · σv · ne · ni · G(τ0 ) σv · ne · G(τ0 )
109 cm−3 ∼ s, = ne · G(τ0 )
(7.7)
where σv is the rate coefficient for collisional excitation, and G(τ0 ) is the escape factor of the photons [at optimal conditions for line emission G(τ0 ) ≤ 10−2 ; see below]. This implies cooling times in the nanosecond range for LPPs and in the hundred-nanosecond range for pinch plasmas with densities of 1018 cm−3 . The second approach considers the radiative losses of an optically thick plasma. The Stefan-Boltzmann law gives a rough estimate of the power demand as 105 W/cm2 × (kT /1 eV)4 , which suggests a minimum intensity of 1.6 × 108 W/mm2 needed to sustain a 20-eV plasma. This leads to a lower time limit of about 50 ps for DPP and to times in the nanosecond range again for LPP. This indicates that optically thick emission overestimates losses with DPP, but seems to be an appropriate measure for LPP losses. If one compensates all losses by sufficient plasma heating, the emission time is determined by the duration of the heating pulses—e.g., the laser pulse duration in the case of LPPs. In order to calculate the spectral radiance Lλ and hence the emission of an inhomogeneous plasma with reabsorption (not an optically thin plasma), the equation of radiative transfer must be solved. The solution can be given in analytic form for a homogeneous source:
ελ 1 − e−τ(λ) , Lλ = Sλ 1 − e−τ(λ) = κ(λ)
(7.8)
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Chapter 7
where Sλ = ελ /κ(λ) is the source function, ελ and κ(λ) are local emission and absorption coefficients, respectively, and τ(λ) = κ(λ)dx is the optical depth along the line of sight. The spectral radiance usually varies with time and location for each point on the surface of the source. At very high optical depths τ (optically thick plasma), the spectral radiance of the emission approaches the source function Sλ , which corresponds to the Planck function of a blackbody of the same temperature if the level distribution is thermal: it thus reaches maximum brilliance for the given temperature. At low optical depth τ 1 (optically thin plasma), the spectral radiance of line emission becomes again Lλ = Sλ τ = ελ d, which is much lower than the emission of the corresponding Planck radiator. Line emission is the preferred emission process with thermal plasmas because lines can emit with high spectral radiance and become optically thick first. The spectral radiance of continuous radiation is usually some orders of magnitude smaller in laboratory plasmas. With respect to the efficiency of line emission, the first resonance lines of ions are best suited, for two reasons. First, most electronion collisions leading to excitation are followed by the emission of a photon, and after the emission the ion is ready to accept another excitation. Second, the energy deposited into the level is not split up into photons of different energies (branching), as can be the case with excitation to higher levels. For a Doppler-broadened line with the center wavelength λ0 , the optical depth for the homogeneous plasma is given by22 1/2
Mc2 τ(λ) = πre λ fpq ni (q)d 2πkT λ20 2
Mc2 λ − λ0 2 , exp − 2kT λ0
(7.9)
where re is the classical electron radius, fqp is the absorption oscillator strength from a lower level q to an upper level p, ni (q) is the population density of the lower level q, M is the mass of the ion, and d is the length of the plasma along the line of sight. The broadening of the optically thick line depends only weakly on the optical depth τ0 at the line center, so that λ ∼ 2λDoppler is a good approximation for a single, initially Doppler-broadened line, and τ is in the range from 5 to 50.22,23 Hence, the Planck radiance of a single line at 13.5 nm (92 eV) is
L(13.5 nm, kT ) = 5.54 × 10
7
×
kT × eV
u M
W 1 . exp[(92 eV)/(kT )] − 1 cm2 × sr
(7.10)
Figure 7.8 illustrates this radiance for some lines from neon plasmas (M = 20.2 u) and from xenon plasmas (M = 131.3 u). It is evident that at low temperatures this line radiance is a very strong function of the temperature. Above about 60 eV it increases approximately as (kT )2 till it reaches the Rayleigh–Jeans regime and scales with (kT )3/2 above 300 eV.
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Figure 7.8 Radiance of optically thick lines at 11.5 and 13.5 nm from xenon and neon. (Reprinted from Ref. 22 with permission from IOS Press.)
The shaded region indicates the parameter range of the targeted plasmas. The radiance is in the range 106 –107 W/cm2 sr, which, employing the etendue of 3 mm2 sr, translates to a collectible flux of 30 to 300 kW. Operation with 10 kHz and a pulse duration of 100 ns leads to an average collectible power of 30 to 300 W. It is obvious in which direction improvements are possible: The emitter with a single line within the bandwidth of transmission must be replaced by emitters with many lines in this spectral band—unresolved transition arrays (UTAs) being one example. With increasing plasma density, Stark broadening by plasma particles will begin to exceed Doppler broadening, but here no single convenient expression for the respective half-widths of the line profiles, which are Lorentzian, is available. On the other hand, for typical discharge plasmas Stark broadening should not dominate for xenon and tin lines at 13.5 nm, which can still be considered to be isolated. It is different for the Lyman-α line of Li III at 13.5 nm, which experiences the larger linear Stark effect. However, only at densities above 1018 cm−3 does Stark broadening tend to exceed Doppler broadening, corresponding to kT = 25 eV.24 Unfortunately, large optical thickness—which is a prerequisite for reaching Planck’s limit—means self-absorption of photons that were emitted after one successful excitation process. The influence on the radiator efficiency depends strongly on the geometry and density of the plasma under investigation. If the plasma is pencil-like, i.e., longer than thick, is observed along the axis, and is optically thick only in that direction, any subsequent emission in a radial direction will be lost and the energy wasted. If, however, the plasma is also optically thick in radial directions, the losses are balanced with gains, so that the CE is sustained. An equivalent prerequisite for reaching Planckian emission is that the excited levels be in local thermodynamic equilibrium (LTE), i.e., that the population den-
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sities of the levels follow a Boltzmann distribution. The relevant criterion is collisional coupling of the upper (u) and the lower level (l) of the transition of interest. ↓ This is guaranteed if the rate of collisional de-excitation, col , exceeds the rate of spontaneous decay, Aul , at least by a factor of 10. This implies a lower limit of the electron density25,26 of
ne ≥ 9 × 10
17
hν · Ry
3 1/2 kT · Ry
cm−3 ,
(7.11)
where 1 Ry = 13.6 eV is the Rydberg. For typical values for an EUV source, hν = 92 eV and kT = 20 eV, this limit exceeds 1020 cm−3 , which is reached with laser-produced plasmas but is difficult to obtain with discharge plasmas. However, this criterion has to be modified when optical thickness becomes relevant. Self-absorption can be treated as reduced spontaneous emission and is taken into account by the escape factor G(τ0 ), which is a function of the optical thickness in the line center τ0 for the effective plasma dimension d, e.g., the diameter of the plasma.27 LTE is now reached if the rate of collisional deexcitation significantly exceeds the reduced spontaneous emission Aul G(τ0 ): ↓
col ≈ 10Aul G(τ0 ).
(7.12)
The criterion for minimum electron density thus is modified to
ne ≥ 9 × 10
17
hν · Ry
3 kTe 1/2 · · G(τ0 ) Ry
cm−3 .
(7.13)
For optical depths τ > 3 along the plasma diameter, the escape factor can be approximated by G(τ0 ) ≈ 1/τ0 (π ln τ0 )1/2 (Ref. 26), and with (ln τ0 )1/2 ≈ 2, the criterion may be written as
ne ≥ 4 × 10
17
hν · Ry
3 kTe 1/2 1 · · Ry τ0
cm−3 .
(7.14)
Here27 ni (g) ≈ ni /3 is a reasonable approximation for the optimized ion distribution, and we obtain ne ≥ 9 × 10
12
hν eV
2 1/2 kTe 1/2 (Z)1/2 cm · · · eV d · fgu (M/u)1/4
cm−3 .
(7.15)
Here d is the shortest dimension of the plasma (for a cylindrical plasma, its diameter). For typical pinch plasma dimensions of 0.5 mm, temperatures of 25 eV, oscillator strengths fgu in the range of 0.1, and hν = 92 eV, the lower limit is at electron densities of about ne = 5 × 1018 cm−3 for xenon plasmas (Z ≈ 10), corresponding to τ0 ∼ 28, and this is achievable with pinch plasmas.
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Based on these arguments, the radiator CE can be estimated as the inband energy emitted per steradian divided by the input energy. The input energy is the energy invested to generate the plasma, i.e., to heat the substance to the emitting ground state (amounting to εion per ion) and, during its existence, to cover the radiative (and other) losses. The obtained yield is assumed to be optically thick Planck emission in the inband spectral bandwidth (Lopt ) over the observed surface. The emitting surface can be approximated by the surface of a sphere (4πr 2 ), allowing for a more cylindrical shape by multiplying by the aspect ratio (length/diameter, a), which corresponds to the quite realistic shape of a cylinder with spherical ends. This model leads to a volume of the plasma equal to 34 a times the volume of the sphere. This plasma is assumed to emit for a duration t, which is defined by its lifetime, which is taken according to the estimate of Eq. (7.6): ηopt =
Lopt · 4πrp2 at Eemitted = , Eplasma + Eheat 4π(εion · πrp3 ani + PHeat t)
(7.16)
where ηopt and Eemitted are expressed per unit solid angle. Heating of the plasma can be estimated with the assumption, that—under ideal conditions—the plasma heating must cover all the losses. If the radiative losses are dominating, they can be estimated as the optimized emissivity divided by the spectral efficiency of the spectral distribution (ηspectral ). The spectral efficiency can be determined as the ratio of the inband emission to the total emission and is determined by the spectral distribution of the ion species used. For a real Planck emitter, i.e., one that is optically thick over the whole spectral range from the x-ray to the IR spectral region, the spectral efficiency is as discussed in Fig. 7.2, i.e., about 1.5% at maximum: Lopt · 4πrp2 at ηopt ≤ 3 2 4π εion · πrp ani + (Lopt /ηspectral ) · 4πrp at =
Lopt t
. π εion rp ni + (Lopt /ηspectral ) · 4t
(7.17)
If the plasma is heated for a very long time, so that much more energy is invested for heating than for generating the plasma, then the plasma efficiency approaches 1, so that the radiator efficiencies can approach the spectral efficiency. On the other hand, the overall efficacy is also determined by the percentage of driver energy that is actually coupled into the pinch plasma. Other loss channels are often difficult to identify or quantify. For example, there will always be electrode losses, losses via heat conduction to the walls, and losses due to ohmic heating of the device. Also, parasitic currents, which bypass the pinch plasma and dissipate energy elsewhere, cannot be avoided in a practical source.39 Spectral efficiencies have been determined experimentally for the EUV range only. They reach 6.6%
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for xenon and up to 18.9% for tin.31 Recall that the spectral efficiency is the fraction of inband EUV radiation in the total EUV emission. The total efficiency is the product of the fraction of the used energy that is deposited in the plasma and the fraction of this that is emitted as EUV. With the experimental result of around 3% CE in 2π sr, the product of those two additional factors can be estimated to be around 17%, which is quite a good number for light sources in general. Assuming a factor of 2 for the inevitable OOB emission in the UV, visible, and IR seems to allow for a CE up to 5% in 2π sr for a cw plasma, which, however, turns out to be difficult to generate. An evaluation of Eq. (7.16) shows estimated radiator efficiencies as a function of plasma temperature for a xenon plasma 200 µm in diameter and 2 mm in length.32 The shape of the curve resembles experimental data on CEs as a function of laser intensity observed from LPPs (e.g., Ref. 19) and has been described in Ref. 20. The experimentally observed efficiencies are well below the predicted values.28–30 However, for the comparison of such theoretical considerations with real experimental realizations, two additional factors are of relevance: 1. The efficiency of coupling the driver power into the plasma. With LPP, coupling efficiencies of up to 80% can be reached. In the early experiments with gas discharges, 50% coupling was considered an acceptable value. 2. The transmission through gases surrounding the emitting plasma. 20% losses in gas transmission can be assumed for discharge sources. Ideal LPPs with solid jet targets can reach higher values. With these factors, an intrinsic plasma conversion of (0.15 ± 0.05)%/sr [i.e., (1 ± 0.3)% in 2π sr] is found from all experimental data, which is already close to the estimated optimum for a purely transient plasma. To summarize, our discussion shows that higher temperatures are favorable as long as sufficient ground-state ions are present. A large plasma diameter is favorable. Heavier ions are better suited than light ions with respect to the plasma lifetime, but are less favorable with respect to the energy needed to generate the required ground state. Naturally, lines with high oscillator strengths (first resonance lines) are best. With respect to the last point, the comparison of single-line emitters such as lithium with multiline emitters such as xenon is complicated. It can be assumed that although the lithium Lyman-α line has f = 0.4 and xenon lines have f < 0.1, the sum of the oscillator strengths of all xenon lines of levels with similar excitation energy can be used, because these levels are strongly coupled by collisions. Further insight requires more detailed studies of the real behavior, and especially of the interaction of the various processes involved. The next section will describe the theoretical models required for simulating the EUV emission pinch plasmas: atomic physics and radiation models are needed to compute the important spectral intensities. Furthermore, they supply material data such as radiative
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215
power losses or ionization and recombination rates for MHD models to calculate the highly transient plasma properties, for example, those of a pinch discharge. Because the system is extremely complicated and many basic material data are not available, such models can only be useful in close collaboration with experiments. Some rather important properties of a pinch discharge, however, can be simulated with astonishingly good accuracy by rather simple models, which give useful hints to optimize the source efficiency. 7.6 Plasma Simulation: Tool for Source Optimization Simple stationary estimations are not sufficient to optimize all aspects of practical plasma-based sources. This is of special importance for discharge-based systems, because they usually have more relevant processes involved and more complex geometries than LPPs. As discussed already, the method to generate the plasma, the efficiency of coupling power from the generator into the plasma, plasma dynamics, and radiative transport may be significant in maximizing the single-pulse efficiency. This all must be accomplished under additional boundary conditions in that electrode cooling, gas flow, and material aspects play significant roles when developing an effective EUV source. Plasma modeling and simulation can support and accelerate cutting-edge experimental and engineering development of sources for EUVL in many aspects. Prerequisites are that all relevant processes be taken into account and that both input and output allow direct coupling to real experiments, which means that the whole experimental chain from the properties of the generator up to the electrode geometries must be modeled and that the output must be compiled for direct comparison with experimental source diagnostics. In the following sections, we describe—as an example—the modeling of a DPP. The intention is to develop a feeling for possible optimization potentials based on modeling of the EUV emission of a pinch plasma in a real system and to compare this with the current status of development. In general, in a discharge plasma a gas is heated and compressed by a pulsed current to temperatures in the range of several tens of electron volts, which leads to thermal emission due to transitions in the EUV. The pulsed current is produced by fast discharge of a storage capacitor. Typical discharge parameters are peak currents around 10–20 kA and durations ranging from 100 to 500 ns. Stored electrical energies are in the range of few joules to a few tens of joules. The most promising emitters currently discussed are xenon and tin, as intense broadband emitters, and lithium, with its freestanding Lyman-α line at 13.5 nm. The following section will describe the theoretical models required for simulating the EUV emission pinch plasmas: Atomic physics and radiation models are needed to compute the important spectral intensities. Furthermore, they supply material data such as radiative power losses and ionization and recombination rates for MHD models to calculate the highly transient plasma properties, for example, of a pinch discharge. Because the system is extremely complicated and many basic
216
Chapter 7
material data are not available, such models can be useful only in close association with experiments. 7.7 Atomic Physics, Radiation, and Ionization Modeling Since only the EUV radiation in a narrow inband wavelength region of 13.5 nm ±1% can be used in the reflecting optics of the illuminator, it is of essential importance to generate a spectrum that is strongly peaked in this region. On the other hand, the OOB radiation in other wavelength regions, which would lead only to unwanted energy losses and heating of the electrode system, must be minimized. These requirements led to the choice of 13.5 nm: the resonant first Lyman line, 2p-1s, of hydrogenlike Li2+ is exactly at this wavelength. In the following we will show, however, that besides the technological problems, also the spectral properties of lithium are not optimal. The evaluation of the spectral emissivity is based on the atomic structure— energy levels, oscillator strengths, and electron impact excitation rates—of the ions of interest. Compared to neutral atoms, the Coulomb interaction with the nucleus has a larger effect on the energy levels. Fortunately this allows for rather accurate calculations of the atomic structure in the Hartree-Fock approximation with relativistic extensions, as for example with the widely applied Cowan code.33 For ions with open d shells, the high angular momentum of the outer electrons and configuration mixing cause a splitting into thousands of energy levels and consequently almost continuous, grasslike spectra. Besides energy levels, transition probabilities (Einstein A coefficients) and electron impact excitation rates are also calculated. These data allow in the next step the evaluation of excited-state populations of each ion by balancing its electron impact excitation and de-excitation and photonic transitions as a function of the surrounding plasma’s parameters. Assuming a Maxwellian electron energy distribution, the plasma is described by its electron density and temperature. In the low-electron-density limit where electron impact deexcitation is negligible compared to photonic decays, this leads to a corona equilibrium. In this case the excited-state populations—and hence the radiated power per ion—are proportional to the electron density. In the other limit of a very dense plasma, the photonic decays are much slower than collisional processes, and the excited-state populations—and consequently the emitted radiation—are independent of the electron density. The intermediate situation is called collisional radiative (CR) equilibrium.34 These regimes appear in Fig. 7.9, showing the populations of three excited Xe10+ states of the configuration 4d7 5p near 13.5 eV as a function of electron density for an electron temperature of 51 eV, which was found to be a typical value for optimized emission at our device. In the highly transient pinch discharges described here, the plasma conditions change rapidly during the compression. All three situations are such that a complete CR description is required to compute the total radiation and the spectra of individual ions as functions of electron temperature and density.
Fundamentals and Limits of Plasma-based EUV Sources
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Figure 7.9 Some Xe10+ excited-state populations of the configuration 4d7 5p at kTe = 51 eV.
This or similar methods have been applied by various authors to compute (optically thin) spectra of interesting xenon and tin ions.36–39 Actually such spectral calculations40 led the community to move from xenon to tin as radiator: whereas only one xenon ion, Xe10+ , radiates near 13.5 nm, several tin ions, viz., Sn8+ – Sn12+ , have strong transitions in this spectral range. And even Xe10+ has a large fraction of useless OOB radiation near 11 nm. Therefore, one expects and observes up to 5 times higher spectral efficiency [(inband radiation)/(OOB radiation)] with tin plasmas than with xenon plasmas. Consequently the heat load associated with a given inband radiation can be reduced by a factor of up to 5, for generating the same amount of inband radiation. A more exact prediction of the inband efficiency of EUV sources is rather complicated; especially during the high-density phase of the transient discharge, when most of the EUV radiation is generated, photoabsorption strongly affects the emission. For example, the radiation of Xe10+ near 11 nm is considerably reduced, but also other lines from various xenon or tin ions are absorbed. A thorough simulation of these effects requires the solution of the radiation transport equations (RTEs) at each time step of the transient plasma simulation.41,42 Besides the immense computational effort, this also requires data about shapes and broadening mechanisms for thousands of spectral lines. Moreover, radiation absorption contributes considerably to the power balance and must therefore be coupled to the MHD model to compute temperature and density profiles. The method of escape factors,43 however, can be applied to estimate which part of the spectrum will be affected by opacity and to predict trends.39 Up to now we have discussed only the radiation properties of various ions in the EUV spectral range. The computation of the abundances of the various ion stages in the transient plasma requires ionization and recombination rate coefficients. For ions with many inner-shell electrons in high-density plasmas this is a very complicated matter, for dielectronic processes and intermediate metastable states become very important. The calculation of effective rates considering these processes is a
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subject of current research; see for example Ref. 35. The situation becomes even more complicated if one takes into account that photoabsorption affects the population of excited states. Consequently also the effective ionization and recombination rates will depend on the radiation fields. Knowing these effective rates, it is in principle possible to compute the equilibrium ionization, i.e., the abundances of the various ions, as a function of electron temperature and density. The plasma parameters in the highly transient discharges, however, change so fast that ionization equilibrium will not be achieved; a proper simulation should therefore include the full transient ionization dynamics. 7.8 MHD Description of the Pinch Phase of the Discharge In the previous sections we investigated, using basic atomic physics, which ions are good radiators in the required wavelength region. Now we investigate the plasmas that produce these ions. Actually, there are two approaches: Laser-induced plasmas and discharge plasmas. In the following we will discuss only the properties of discharge plasmas. In all currently investigated discharges—capillary discharges, (hollow-cathode triggered) Z pinches, and plasma focus—the required high plasma densities are achieved by (supersonic) magnetic compression. A complete simulation of the pinch phase, during which the EUV radiation is emitted, requires the solution of the MHD equations in at least 2D axisymmetric geometry. Moreover, the electron energy equation and the ionization dynamics must be coupled to the RTEs to model the energy transfer by photons and the effects of photoionization in a highly transient, inhomogeneous plasma. Finally the plasma simulations must be coupled to a (rather simple) simulation of the external electrical circuit. Such very difficult and computer-intensive simulations have been applied in Refs. 41 and 42 to simulate EUV-generating discharge plasmas. A rather simple and fast approach, including a snowplow-shock description of the magnetic compression,44 is discussed in Ref. 39. Such 0-dimensional models obviously cannot model as many effects as the full MHD simulations. But many important features, such as the coupling of electrical circuit and compression time scales or dynamic ionization, are surprisingly well described, and the short computation times (only a few minutes per run) allow for quick adaptation to experimental results. It is, for example, rather important to design the electrical circuit so that the current maximum is achieved at the time of maximum compression when ohmic heating becomes very effective. High abundance of ions that radiate in the wanted spectral range in that case leads to high inband EUV efficiencies. Since the radiation will be used in an optical system, the size and (axial) location of the EUV-emitting region are other important issues. These depend strongly on electrode geometry and (initial) axial density profiles and can be modeled only by at least 2D MHD codes. Also, pre-ionization and plasma electrode interaction, which cannot be modeled with MHD codes, may have a strong influence on electrical current profiles
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and hence on the magnetic compression and size and location of the EUV emission. 7.9 Other Important Issues In the preceding sections we discussed the means to improve the inband radiation efficiency of a pinch discharge. The total inband EUV power obtainable is, of course, then also limited by the total power the electrode system can handle. Hence, reducing electrode erosion and sputtering is another way to increase the EUV power by increasing the input power. This is usually done by increasing the frequency.45 This repetition rate, however, is also limited by the time the plasma needs to recombine into an electrically isolating gas. After this time has elapsed, the capacitors can be charged again. These issues are not covered in this chapter. Acknowledgments This work is an integral part of the source development program at Philips EUV, Fraunhofer Institute for Laser Technologies, and AIXUV. Contributions of all other team members are gratefully acknowledged. Funding by the German Ministry of Science and Education (BMBF) and the German Land Nordrhein-Westfalia (TIP program) contributed to the financing of this work. References 1. R. S. Mackay, Ed., Microlithography 2004, Proc. SPIE 5374 (2004). 2. V. Banine, J. P. Benschop, M. Leenders, and R. Moors, “Relationship between an EUV source and the performance of an EUVL system,” Proc. SPIE 3997, 126–135 (2000). 3. M. A. Klosner and W. T. Silfvast, “High-temperature lithium metal-vapor capillary discharge extreme-ultraviolet source at 13.5 nm,” Appl. Opt. 39, 3678– 3682 (2000). 4. W. T. Silfvast and M. A. Klosner, “Xenon-emission-spectra identification in the 5–20-nm spectral region in highly ionized xenon capillary-discharge plasmas,” J. Opt. Soc. Am. B: Opt. Phys. 17, 1279–1290 (2000). 5. W. T. Silfvast and M. A. Klosner, “Intense xenon capillary discharge extremeultraviolet source in the 10–16-nm-wavelength region,” Opt. Lett. 23 1609– 1611 (1998). 6. W. T. Silfvast, M. A. Klosner, G. M. Shimkaveg, H. Bender, G. D. Kubiak, and N. Fornaciari, “High-power plasma discharge source at 13.5 nm and 11.4 nm for EUV lithography,” Proc. SPIE 3676, 272–277 (1999). 7. M. McGeoch, “Power scaling of a Z-pinch extreme ultraviolet source,” Appl. Opt. 37, 1651–1658 (1998); and Proc. SPIE 3997, 861–866 (2000). 8. M. McGeoch, “High-power extreme ultraviolet source based on a Z-pinch,” Proc. SPIE 3676, 697–701 (1999).
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9. W. N. Partlo, I. V. Fomenkov, I. R. Oliver, and D. L. Birx, “Development of an EUV (13.5 nm) light source employing a dense plasma focus in lithium vapor,” Proc. SPIE 3997, 136–156 (2000). 10. K. Bergmann, G. Schriever, O. Rosier, M. Müller, W. Neff, and R. Lebert, “Highly repetitive, extreme-ultraviolet radiation source based on a gasdischarge plasma,” Appl. Opt. 38, 5413–5417 (1999). 11. G. Schriever, M. Rahe, W. Neff, et al., “Extreme ultraviolet light generation based on laser-produced plasmas (LPP) and gas-discharge-based pinch plasmas: A comparison of different concepts,” Proc. SPIE 3997, 162–169 (2000). 12. K. Bergmann, O. Rosier, W. Neff, and R. Lebert, “Pinch-plasma radiation source for extreme-ultraviolet lithography with a kilohertz repetition frequency,” Appl. Opt. 39, 3833–3837 (2000). 13. N. R. Fornaciari, J. J. Chang, D. R. Folk, et al., “Development of an electric capillary discharge source,” Proc. SPIE 3997, 120–125 (2000). 14. G. D. Kubiak, L. J. Bernardez, K. D. Krenz, and W. C. Sweatt, “Scale-up of a cluster jet laser plasma source for extreme ultraviolet lithography,” Proc. SPIE 3676, 669–678 (1999). 15. G. D. Kubiak, L. J. Bernardez, K. D. Krenz, et al., “High-power source and illumination system for extreme ultraviolet lithography,” Proc. SPIE 3767, 136– 142 (1999). 16. J. E. Goldsmith, P. K. Barr, K. W. Berger, et al., “Recent advances in the Sandia EUV 10× microstepper,” Proc. SPIE 3676, 264–271 (1999). 17. D. A. Tichenor, G. D. Kubiak, W. C. Replogle, et al., “EUV engineering test stand,” Proc. SPIE 3997, 48–69 (2000). 18. 2nd International EUVL Workshop, October 19–20, 2000, San Francisco, CA. Proceedings available at www.sematech.org. 19. G. Schriever, S. Mager, A. Naweed, A. Engel, K. Bergmann, and R. Lebert, “Laser produced lithium plasma as a narrowband EUV radiation source for photoelectron spectroscopy,” Appl. Opt. 37, 1243–1248 (1998). 20. G. Schriever, K. Bergmann, and R. Lebert, “Narrow band laser produced extreme ultraviolet sources adapted to silicon/molybdenum multilayer optics,” J. Appl. Phys. 83, 4566–4571 (1998). 21. I. H. Hutchinson, Principles of Plasma Diagnostics, Cambridge University Press, Cambridge, UK (1987). 22. H.-J. Kunze, L. Juschkin, and S. Ellwi, “Some parameter considerations for radiation sources at 11.5 and 13.5 nm,” J. X-Ray Sci. Technol. 9, 13–18 (2001). 23. L. Juschkin, “Die Kapillarentladung als intensive inkohärente VUVStrahlungsquelle,” Ph.D. Thesis, Ruhr-Universität Bochum (2001). 24. H. R. Griem, Spectral Line Broadening by Plasmas, Academic Press, New York (1974). 25. H. Griem, Plasma Spectroscopy, 2nd ed., McGraw-Hill, New York (1996). 26. R. W. P. McWhirter, “Spectral intensities,” Plasma Diagnostic Techniques, R. H. Huddlestone and S. I. Leonard, Eds., Academic Press, New York (1965). 27. R. C. Elton, X-Ray Lasers, Academic Press, New York (1990).
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28. B. A. Hansson, M. Berglund, O. Hemberg, and H. Hertz, “Xenon liquidjet laser-plasma source for EUV lithography,” 105_SRC07_hansson.pdf in Ref. 18. 29. P. D. Rockett, L. J. Bernardez II, H. Shields, et al., “High-power laser-produced plasma EUVL source for ETS,” 104_SRC20_rockett.pdf in Ref. 18. 30. R. Stuik, H. Fledderus, F. Bijkerk, et al., “Flying-Circus EUV comparison,” 192_SRC_14_stuik.pdf in Ref. 18. 31. J. Pankert, “Philips EUV-lamp: Status and roadmap,” EUV Source Workshop, Antwerp, Belgium (September 2003). Proceedings available at www.sematech.org. 32. R. Lebert, K. Bergmann, L. Juschkin, O. Rosier, and W. Neff, “Comparison of different source concepts for EUVL,” Proc. SPIE 4343, 215–225 (2001). 33. R. D. Cowan, The Theory of Atomic Spectra, University of California Press, Berkeley (1981). 34. H. P. Summers, N. R. Badnell, U. Gerstel, et al., “Atomic Data and its Utilisation at the Jet Experiment,” in Photon and Electron Collisions with Atoms and Molecules, P. G. Burke and C. J. Joachain, Eds., Series on Physics of Photons and Molecules, Plenum Press, New York, p. 265 (1997). 35. Unpublished; extensive documentation can be found at Atomic Data and Analysis Structure (ADAS), http://adas/phys/strath.ac.uk. 36. N. Böwering, M. Martins, W. N. Partlo, and I. V. Formenkov, “Extreme ultraviolet emission spectra of highly ionized xenon and their comparison with model calculations,” J. Appl. Phys. 95, 16–23 (2004). 37. See Chapter 5 in this volume. 38. F. Gilleron, M. Poirier, T. Bienski, M. Schmidt, and T. Ceccotti, “Emissive properties of xenon ions from a laser-produced plasma in the 100–140 Å spectral range: Atomic-physics analysis of the experimental data,” J. Appl. Phys. 94, 2086–2096 (2003). 39. T. Krücken, K. Bergmann, L. Juschkin, and R. Lebert, “Fundamentals and limits for the EUV emission of pinch plasma sources for EUV lithography,” J. Appl. Phys. D: Appl. Phys. 37, 3213–3234 (2004). 40. G. O’Sullivan and P. K. Carroll, “4d-4f resonances in laser produced plasmas,” J. Opt. Soc. Am. 71(3), 227–230 (1981). 41. See Chapter 9 in this volume. 42. See Chapter 8 in this volume. 43. F. E. Irons, “The escape factor defined and evaluated,” J. Quant. Spect. Radiat. Transfer 22, 1 (1979). 44. T. Miyamoto, “Analysis of high density Z-pinches by a snowplow energy equation,” Nucl. Fusion 24, 337 (1984). 45. K. Bergmann, O. Rosier, W. Neff, and R. Lebert, “Pinch-plasma radiation source for extreme-ultraviolet lithography with a kilohertz repetition frequency,” Appl. Opt. 39, 3833–3837 (2000).
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Rainer Lebert graduated from TH Darmstadt, Germany, in 1984. He gained his Ph.D. summa cum laude from RWTH Aachen University in 1990. As a postdoctorate and an assistant professor at the RWTH Aachen, he chaired the department for plasma technology at the Lehrstuhl für Lasertechnik. In September 2000, Dr. Lebert founded AIXUV GmbH with the mission to commercialize the hollow cathode triggered pinch (HCTP) lamp for low-power industrial metrology in developing EUV technology. He has been the managing director of AIXUV since then. Thomas Krücken received a Diplom in physics at the RWTH Aachen in 1985, and a M.S. in physics from the University of Nebraska, Lincoln in 1983. He received a Ph.D. from the TU München/Max Planck Institute for Plasma Physics in Garching in 1988. He did postdoctoral research on particles in cell plasma simulations on parallel computers at the California Institute of Technology, then worked for a software company. Since 1992 he has been with the group light generation at the Philips Research Laboratories in Aachen; his main field of investigation since 2002 has been modeling of various aspects of the Philips EUV source for microlithography. H.-J. Kunze. See Chapter 6.
Chapter 8
Z∗ Code for DPP and LPP Source Modeling Sergey V. Zakharov, Vladimir G. Novikov, and Peter Choi Contents 8.1 Introduction 8.2 Fundamentals of the Physics of EUV-Emitting Plasmas 8.2.1 Radiative and ionization properties of multicharged ion plasmas 8.2.2 EUV emission and radiation transport 8.2.3 Plasma-dynamics description 8.2.4 Preionization processes 8.2.5 Plasma– and radiation–solid-material interactions 8.3 Computational RMHD Code Z∗ 8.3.1 Databases of radiation and ionization plasma properties 8.3.2 Effective conservative schemes for plasma RMHD modeling 8.3.3 Multigroup radiation transport model 8.3.4 Spectral ray-tracing postprocessing 8.4 EUV Radiation Source Simulations 8.4.1 Capillary-discharge EUV source 8.4.1.1 3D plasma compression 8.4.1.2 Influence of preionization 8.4.2 Dense-plasma-focus dynamics 8.4.2.1 Noncylindrical plasma-sheath dynamics and the current crowbar effect 8.4.2.2 Radiation characterization 8.4.3 LPP emission efficiency 8.4.3.1 Xe and Sn slab targets and Xe gas puff 8.4.3.2 Spherical Xe and Sn targets 8.5 Summary Acknowledgments Appendix A: Analytical Solution for the Axially Inhomogenous Capillary Discharge Appendix B: Estimations for the Motion Dynamics of a Sheath in the Ionized Gas via the Snowplow Model Appendix C: Calculation of the Laser Energy Transport Process References 223
224 225 225 228 231 232 234 236 237 241 244 245 246 248 248 252 253 253 256 261 261 263 264 267 267 269 271 271
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8.1 Introduction An EUV source is a critical component for the industrial extension of EUVL to feature sizes of 45 nm and beyond. In the ITRS road map,1 the current specification requires an EUV source capable of producing inband radiation at 13.5 nm in excess of 115 W collectable over a 2% bandwidth at the intermediate focus (IF). This calls for extreme plasma parameters of unprecedented radiation efficiency. DPPs, such as the hollow-cathode-triggered (HCT) Z-pinch, capillary discharge, and dense plasma focus (DPF), and also LPPs, are considered as possible candidates for the creation of a compact EUV radiation source. In plasma discharges, low-Z materials such as Li (Z = 3) or various high-Z materials such as Sn (Z = 50), In (Z = 49), or the gases Kr (Z = 36) and Xe (Z = 54), for instance, are considered for the generation of EUV radiation. The 5p-4f transitions in xenon ions Xe XI and 4d-4f resonances of a set of tin ions Xe V– XIV emit intensely in the 13.5-nm 2%-bandwidth spectral band.2 Knowledge of the behavior of discharge plasmas with low- and high-Z elements is critical for the study of DPP or LPP and is of vital importance in the design of EUV sources. A suitable source of radiation in the case of a high-Z radiator is the radiating multicharged ion plasma heated up to tens of electron volts. In such sources the complicated atomic and plasma physics, the nonstationary, nonequilibrium ionization process, and the radiation transport and plasma dynamics with self-consistent electromagnetic field (for discharge plasmas) interact strongly with each other. In a DPP plasma, heating is effected through several physical mechanisms: Joule dissipation; viscous kinetic energy dissipation, driven by the magnetic j × B force, in compression waves; and P dV work of the preheated plasma. The energy deposition in the discharge often exceeds 10 keV per ion to create the highly charged ion plasma. The ionization degree may reach 10 or higher. A significant part of the deposited energy is radiated. Radiation may be partially trapped, especially in the most intense lines. Optical properties and the plasma equation of state (EOS) are, as a rule, in conditions far from local thermodynamic equilibrium (LTE), i.e., in a non-LTE state. To find optimal conditions for the emission under complicated plasma behavior with an extensive set of parameters, it is important to use computer simulations. In view of requirements for size and stability, the emitting plasma source should be close to spherical or cylindrical symmetry. A complete plasma simulation tool with at least 2D effects should be used to model the transient plasma and to evaluate the radiation production. Modeling of complete plasma dynamics together with ionization phenomena and radiation transfer demands a rigorous approach such as that developed in high-energy-density physics (HEDP). Z∗ is a computational code,3 designed at EPPRA in collaboration with the RRC Kurchatov Institute, the Troitsk Institute of Innovation and Fusion Research (TRINITI), and the Keldysh Institute of Applied Mathematics, Moscow, Russia, to focus specifically on the modeling of a multicharged ion plasma in experimental and industrial facilities, using a radiative magnetohydrodynamics (RMHD) approach. In this chapter, we will briefly describe the physical fundamentals of a
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strongly radiating, high-energy-density plasma, before expanding on the numerical methods adopted in Z∗ to accurately and effectively simulate such a plasma. We will cover in Sec. 8.2 the underlying formalism necessary to describe the plasma dynamics, the atomic physics to model the plasma composition, and the radiation transport to treat the emission from such an evolving plasma structure, self-consistently in both space and time. Gaussian units are used throughout this chapter. In Sec. 8.3, we will describe the numerics developed in Z∗ to allow treatment of this physics in real-world plasmas with realistic boundary conditions. In Sec. 8.4, a number of case studies utilizing Z∗ for both DPP and LPP will then be presented, allowing us to highlight some of the unique features of both Z∗ and the specific plasma configurations of interests. The strengths and weaknesses of Z∗ in its current implementation can be seen for these examples. 8.2 Fundamentals of the Physics of EUV-Emitting Plasmas One of the main characteristics of a plasma emitting intensely in a narrow EUV band is the presence of high-intensity nonequilibrium radiation in a wide spectral range. The plasma cannot be in LTE, for EUV emission occupies only a small part of the blackbody spectrum. The plasma dynamics must therefore be considered self-consistently with a nonequilibrium radiation field. Such self-consistent modeling of plasma dynamics together with plasma radiation is considered in the RMHD approach. In the following, we will discuss the elements that must be considered in such a modeling approach. 8.2.1 Radiative and ionization properties of multicharged ion plasmas To accurately investigate the physical processes in a complex plasma, information about the properties of matter over a wide range of plasma parameters, including rate coefficients for radiative and collisional ionization and for recombination (including dielectronic capture) for multicharged ions, is required. These values may be obtained by using a proper atomic model. Furthermore, in practical plasmas, a complete level-kinetics consideration should be applied to describe the ionization processes and emission spectra. Calculation of the emission spectra from the small-size plasma of high-current pulsed systems and LPPs requires the consideration of reabsorption of the radiation by the plasma in the presence of high-intensity nonequilibrium radiation. In a sufficiently simple case the problem may be considered by using the Biberman– Holstein approximation, which is valid when spectral lines do not overlap. This is not applicable, however, for a multicharged-ion plasma, where there are a lot of overlapping spectral lines. On the other hand, the full system of the levelpopulation kinetic equations, including the processes induced by the nonequilibrium radiation field, is complicated for direct calculations. In addition, in a detailed
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approach, it is difficult to describe correctly all important states and transitions with all necessary processes in multicharged plasmas such as plasmas of xenon or tin in the tenth degree of ionization. However, these factors alone do not limit the wide application of the full level kinetics. For practical applications, the numerical procedure should be simple enough and its cost, in terms of computation time, must be low enough to be used in 2D RMHD simulations. One suitable solution is to use an average-atom model4 where all possible states and transitions are taken into account. In this approximation an average ion with mean occupation numbers Nν in state ν = nlj (where n is the principal quantum number, l is the orbital angular quantum number, and j is the quantum number of total angular momentum of the electron) is placed together with free electrons in a neutral spherical cell.5 The nonstationary kinetic balance for average occupation numbers Nν is given by the equations6 Nν dNν = 1− Sν − Nν Lν , dt gν
(8.1)
where gν is a statistical weight of electrons in state ν; Sν is the total rate of the processes leading to an increase in the number of electrons in state ν, given by Sν =
phr ex em dex ir dc Nµ αabs + α N + α + α + α + α + Z α µ 0 ν µν µν µν µν ν ν ; (8.2)
µ<ν
µ>ν
µ = n l j ; Lν is the total rate of processes leading to a decrease of the number of electrons in this state, given by Lν =
µ<ν
Nµ em Nµ abs dex 1− 1− ανµ + ανµ + ανµ + αex νµ gµ gµ µ>ν phi
+ αiiν + αν + αai ν;
(8.3)
dex ii αex µν , ανµ are the rates of collisional excitation and deexcitation of level ν; αν , em αirν are the rates of ionization and three-body recombination; αabs µν , ανµ are the phi
phr
rates of absorption and emission in spectral lines; αν , αν are the rates of phodc toionization and radiative recombination; and αai ν , αν are the rates of the Auger effect (autoionization) and dielectronic capture. The average ion charge Z0 determines the number of free electrons per atom, i.e., an average ionization degree is Z0 = Z − Nν , where Z is a nuclear charge of ions. In level-kinetics calculations the rates obtained for the free ions are widely used. This is correct for low-density plasmas. With increasing density the applicability of such rates is no longer valid. As was shown in Ref. 7, due to density effects
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the ionization and recombination rates for Xe plasma may significantly differ from those obtained for free ions. The collisional rates can be calculated in the distorted-wave approximation (DWA)8 or with other well-known formulas.4,9 Oscillator strengths, energy levels, and other values are calculated on the basis of the relativistic Hartree-Fock-Slater model,5 depending on the occupancies Nν . Examples of collisional rates calculated in the DWA for ionization of Xe X to Xe XI ions and excitation rates of the 4d-5p transition of Xe XI are presented in Fig. 8.1.7 The photoprocess rates are calculated in terms of the corresponding cross sections, taking into account the radiation field.10 The relevant formulas may be found in Ref. 6. Since the rates and mean charge depend on the occupancies Nν [Eqs. (8.1)–(8.3)], even in the average-ion model they are nonlinear and depend on the radiation field. When gas-dynamic processes proceed much more slowly than collisional and radiative ones, the quasi-stationary approximation can be applied. This type of quasi-stationarity is defined by rate processes, for example, as in the coronal equilibrium model11 and the collisional-radiative equilibrium (CRE) model,4,12,13 which are widely used. The dependence of radiating characteristics (absorption coefficients and emissivities) on the degree of absorbed radiation is the easiest to analyze in the quasistationary approximation.
Figure 8.1 Ionization rate of Xe X ion (solid line) and excitation rate of 4d-5p transition of Xe XI ion (dashed line) versus temperature for plasma ion density 4.6 × 1015 cm−3 .
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To clarify the basic dependences on the nonequilibrium radiation, instead of solving the specific problem, we shall consider at first the quasi-stationary solutions of the system (8.1)–(8.3) with the inclusion of all collisional and radiative processes listed above, assuming an unspecified spectral intensity of radiation Iω . In quasistationary approximation, i.e., dN/dt = 0, the Eqs. (8.1) may be rewritten in the form Nν =
gν . 1 + gν Lν /Sν
(8.4)
These equations are still nonlinear, because the rates Sν and Lν depend on the average occupation numbers Nν , which for high-Z elements may be solved only numerically. Solving these equations, we obtain under given radiation field Iω the elementary states of a quasi-stationary plasma: the average occupation numbers, energy levels, and wave functions of electrons. From these elements, we calculate the ionization degree, EOS, spectral absorption and emission coefficients, and necessary kinetic coefficients (thermal and electric conductivities, elastic collision rate, etc.) in the plasma. In fast discharges the plasma is at low density. As we can see from the calculated ionization and excitation rates in Fig. 8.1, the stationary condition will not be reached during the discharge time. In this case the steady-state solutions (8.4) can only be used for estimations. Alternatively, special tables can be constructed and interpolated for nonstationary processes. These procedures are discussed in Sec. 8.3.1. 8.2.2 EUV emission and radiation transport The influence of nonequilibrium radiation on the properties of a plasma is demonstrated on the xenon emission spectra in Fig. 8.2, where the emissivity of xenon is calculated at a temperature Te = 30 eV and density ρ = 10−6 g/cm3 . The calculations were carried out both without reabsorption and with taking into account the radiation field, assuming that up to 0.4% of radiation is reabsorbed. It is apparent from the figures that back influence of radiation on the spectral characteristics of plasma and ionization degree is important. Partial radiation trapping can induce a significant deviation from the optically thin coronal equilibrium or CRE approximations for non-LTE plasma description as well as from those for LTE. Also, at such high temperatures the radiation field is formed in a plasma-dynamic process, affecting the microstates of the plasma ions and the radiative properties of the plasma. Likewise the microstates of the ions determine the emissivity and spectral absorption coefficients of the plasma. Reabsorption in the spectral lines can change the ionization stage and internal energy of the plasma at the same electron temperature, for these are strongly coupled to the electrons via level kinetics. The ionization kinetics and radiation transport therefore require a self-consistent description.
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(a)
(b) Figure 8.2 Emission spectra of xenon plasma versus wavelength λ at temperature 30 eV (a) without reabsorption (Z0 = 8.31), and (b) with ≈0.4% of radiation reabsorbed (right) (Z0 = 10.74). Additional broadening is 0.05 eV.
The radiation transfer equation for spectral intensity Iω with photon energy hω, ¯ without free-electron scattering processes, has the form 1 ∂Iω + ( · ∇)Iω = jω − kω Iω , c ∂t
(8.5)
where c is the speed of light, and is the unit vector in the direction of the radiation ray. The spectral absorption coefficient kω and emissivity jω are written
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in a form taking into account induced emission. They depend on the local properties of a plasma, e.g., the density, temperature, and ion distribution, which, in turn, are dependent on the radiation field. The spectral absorption coefficients should be calculated in non-LTE, i.e., in dependence on the spectral radiation −1 field Uω = c Iω d, through the level occupancy balance considered in the last section. From the radiation transport Eq. (8.5) the radiation energy density U = Uω dω and flux Fr = Fω dω = Iω dωd are calculated and used in the energy balance of the RMHD system of equations. As a rule the characteristic size of the DPP or LPP plasma of interest is much smaller than the distance traversed by the radiation during the evolution time, and a quasi-stationary approximation may be applied, i.e., the time derivative in Eq. (8.5) may be neglected. Between the spectral radiation flux density and the energy density, an important correlation follows from Eq. (8.5), viz., in the quasi-stationary case, ∇Fω = 4πjω − kω cUω .
(8.6)
A distribution of the spectral radiation energy density Uω is necessary to calculate the radiation flux for energy balance in the RMHD and to calculate ion state kinetics to obtain the EUV emission in particular. Because a full redistribution over all photon energies can be assumed to take place in the processes of absorption and emission, knowledge of the radiation field alone is enough to calculate the radiation transport and the EUV emission. To find the radiation field in the quasi-stationary case, by integrating the radiation transport Eq. (8.5) along the trajectories under cylindrical symmetry conditions, we obtain this expression for the intensity6 :
τ
Iω (r, z, ϕ, θ) = 0
jω τ −τ e dτ, κω
(8.7)
where r, z are the radial and axial coordinates; φ, θ are the spherical angle coordinates of the trajectory (φ between the trajectory projection onto a plane perpendicular to the Z axisand the radial direction, and θ between the trajectory and the x Z axis); τ = τ(x) = 0 (κω (r, z)/sin θ)dx is the optical depth; and τ = τ(x ). The coordinate x = x(r, ϕ) is taken along the projection of the ray onto a plane perpendicular to the Z axis. It is related to the radius r and angle φ of the direction of this
2 − r 2 sin2 ϕ + r cos ϕ, where r projection by x = rout out is some external radius, and where the boundary conditions on radiation may be described as stating that only outgoing radiation exists at r = rout , i.e., Iω |r=rout = 0 at π/2 < φ < 3π/2. The coordinate z of a trajectory is defined by the formula z = zout + x cot θ, where zout is the coordinate of the intersection of the trajectory and the surface r = rout . The Eq. (8.7) for the intensity is solved self-consistently with the level-kinetics Eqs. (8.1), inasmuch as the spectral coefficients depend on the level occupancy numbers.
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8.2.3 Plasma-dynamics description The traditional ideal MHD model must be extended to take into account additional physics relevant to a EUV plasma source with realistic boundaries. It is necessary to take account of the displacement current in the Maxwell equation to allow for the situation when the conductivity tensor turns to zero, for instance, in an un-ionized neutral gas or insulator. A suitable physical model of the plasma includes a quasi-neutral plasma MHD description in a self-consistent electromagnetic field with ionization and radiation. In the MHD model one assumes a zero-mass electron motion (generalized Ohm’s law) with effective conductivity, taking into account as well the energy exchange between the electron plasma component and the heavy (i.e., ions and neutrals) component, thermal conduction, and radiation. The system of equations for the plasma mass density ρ, average plasma velocity ν, and two temperatures Te,i in the self-consistent electromagnetic field E, B in the RMHD approximation is ∂ρ + ∇ · (ρν) = 0, ∂t p = pe + pi ,
∇ ×E=−
1 ∂B , c ∂t
∂ν 1 ρ + (ν · ∇)ν = −∇p + j × B − ∇ πˆ ii , ∂t c
∇×H=
4π 1 ∂εE j+ , ∇ · B = 0, c c ∂t
u×B ∇pe ∗ ˆ· ˆ· E + j−σ =σ , c ene
1 E∗ = E + ν × B, c
B = µH,
u=−
j , ene
(8.8)
∂εe ˆ −1 · j + [(ν + u) · ∇]εe = −pe ∇ · (ν + u) − ∇ · We + j · σ ρ ∂t
+ Qei − ∇ · Fr + G, ∂εi + (ν∇)εi = −pi ∇ · ν − ∇ · Wi − Qei − πˆ ii ∇ · ν, ρ ∂t
We,i = −κˆ e,i · ∇Te,i . The radiation flux density Fr in the electron energy equation is calculated by means of the radiation transport equation considered above. The term G is introduced to take into account possible external heating, by laser light for example. The laserlight interaction with a substance needs to be separately considered and is discussed below in Sec. 8.4.3.
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¯ i = Zρ/m ¯ The quasi-neutrality of the plasma means ne ≈ Zn i , because ¯ Zme /mi 1. The Poisson equation is not introduced separately, so as to avoid introducing a new quantity such as the charge density. It is fulfilled automatically from the second Maxwell equation, because ∇ · (∇ × H) = 0, if the initial conditions for the electric field satisfy the Poisson equation too. In view of the special practical application of the physical equations, we assume that at the initial time, ∇ · εE|t=0 = 0 everywhere in the space except, perhaps, at conductor boundaries. The dielectric constant ε and magnetic permeability µ are introduced to describe homogeneously the plasma dynamics together with the electromagnetic field behavior in insulators and metallic objects (if necessary). For the plasma and gas ε = µ = 1 are imposed. Different plasmas and solid materials may be considered as differing from each other only by their properties, especially if solid materials can be sublimed and transformed to plasma. These properties of the plasma and other substances are ¯ specific interdescribed by the EOS, viz., the thermal pressure pe,i (ρ, Te,i , Z), ¯ ¯ nal energy εe,i (ρ, Te,i , Z), and ionization degree Z(ρ, Te,i , U, t); the kinetic coeffi¯ electrical cients and tensors, viz., the electron-ion energy exchange Qei (ρ, Te,i , Z), ¯ B, u), thermal conductivities κˆ e,i (ρ, Te , Z, ¯ B, u), and ion conductivity σ(ρ, ˆ Te , Z, ¯ B, ν); and the radiation properties mentioned above. Here viscosity πˆ ii (ρ, Te , Z, it is necessary to mention that, due to nonstationary effects, the ionization degree Z¯ depends not only on the plasma density and temperature, but also on the time, through the ionization kinetics described by the level-kinetic Eqs. (8.1). The dependence of the conductivities on the electron drift velocity u is described through the concept of the anomalous resistivity in the low-density plasma regions due to plasma turbulence; the lower hybrid drift and ion sound waves are assumed to have low thresholds. The EOS and the kinetic coefficients are obtained by means of the cross sections of collisional processes between the electrons, ions, and atoms; and the interaction with radiation is calculated in the frame of the general quantumstatistical model and ionization kinetics or of the more simplified approaches described above. Their dependence on the magnetic field is described in Ref. 14. In Sec. 8.3, the system of RMHD Eqs. (8.8) together with the radiation transport Eq. (8.5) and ionization kinetics (8.1) are applied to design an RMHD numerical model. Results on the modeling of DPP and LPP EUV sources are presented in Sec. 8.4. 8.2.4 Preionization processes Weakly ionized plasma may be described by equations analogous to the MHD Eqs. (8.8) only if the quasi-neutrality condition is satisfied and the electron inertia is negligible, i.e., at sufficient degree of ionization. Those conditions are not fulfilled at the beginning of the ionization process, especially in the so-called preionization stage or triggering of a discharge. As is well known, this stage is unstable due to ionization instability that results in filamentation in the discharge. Nevertheless, in many cases, where electron inertia is not important, this stage may be
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considered as a part of the main discharge process with just a specially calculated conductivity, taking into account the ionization kinetics of weakly ionized plasma.15 In general, the Boltzmann kinetic equation for electrons with ionization kinetics should be used. This general approach is not used in the code currently developed and will not be discussed in more detail here. Instead, we will consider the specific case of the hollow-cathode system, which is widely used in EUV plasma sources. The hollow-cathode effect16 is considered in the electron-hydrodynamic approach. That effect is used in low-density discharges working on the left-hand side of the Paschen curve to produce a tight (of the order of 100 µm) preionized channel for effective energy transfer from the power supply to the discharge. Following Ref. 17, the electrons in a weakly ionized plasma are described by hydrodynamic equations, i.e., ∂u e 1 + (u · ∇)u = − E + u × B − Reff na u − Rei ni u, ∂t me c
(8.9)
where na = N − ni is the neutral-atom density, and N is the total density of heavy particles (neutrals and ions), with self-consistent electromagnetic field ∇ ×E=−
1 ∂B , c ∂t
∇ ×B=−
∇ · E = 4πe(ni − ne ),
1 ∂E 4π ene u + , c c ∂t
(8.10)
∇ · B = 0,
and ionization processes ∂ne + ∇ · (ne u) = na ne S − ni ne (Lph + ne L3 ), ∂t
(8.11)
∂ni = na ne S − ni ne (Lph + ne L3 ). ∂t The ions, once ionized, are supposed to be motionless. The specific friction rates in the equation of motion (8.9) are determined by the inelastic and elastic collisions of electrons with atoms [Reff = u( i n + el )] and ions (Rei = u ei ), where in,el,ei are the respective cross sections. Important features of the cross sections for the considered phenomenon are the presence of a maximum in the ionization cross section (for heavy elements such as Xe, it is at 100 eV), and rapid decrease of all cross sections, at least as u−2 , at higher energy. The specific rates S, Lph , and L3 in Eq. (8.11) are determined by the respective cross sections for impact ionization, photoionizaton, and three-body recombination. In the 1D case, the hollow-cathode effect described by Eqs. (8.9)–(8.11) was considered in Ref. 17. Section 8.4.1.2 will present the results of a 2D modeling of the preionization process in a capillary discharge using those equations.
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8.2.5 Plasma– and radiation–solid-material interactions There are various mechanisms of interaction between plasmas and solid surfaces (electrodes, insulators, device chamber walls), depending on the plasma temperature, emission, electric current, etc. As expected in a plasma EUV source, we do not have extreme temperatures and energetic particle fluxes like those in fusion facilities, nor do we have very high current density (>109 A/cm2 ) like that in microdischarges, nor megagauss magnetic fields and mega-electron-volt particle beams as in high-energy pulsed power. Therefore we can limit the choices by the following main effects: 1. 2. 3. 4.
heating of the electrodes by Joule dissipation; surface heating and plasma cooling by means of plasma thermal conduction; surface heating and damage by plasma radiation; and damage to precision surfaces (optical elements) by fast ions emitted from the plasma.
In Z ∗ , the first three effects have all been included implicitly in the system of RMHD Eqs. (8.8) by taking account of the electrode and insulator materials in the main calculation loop. The procedure is further described in Sec. 8.3.2. The fourth effect, due to the presence of fast ions, requires separate particle modeling, and the physics is not included in the current version of Z∗ . In the following, some of the physics issues behind these effects will be briefly explored. 1. The Joule dissipation in the electrodes is conditioned by the finite conductivity of metals. From the Bloch–Gruneisen law it is known that a metal’s conductivity decreases with increasing temperature approximately as θ σ(T ) ∼ σ0 , T
(8.12)
where σ0 is a constant and θ is the Debye temperature characteristic of the type of metal. Therefore, the Joule dissipation j 2 /σ increases with heating if the current density j remains the same. As is well known, this situation leads to instability. From the energy balance equation we have cν
j2 ∂T = T. ∂t σ0 θ
(8.13)
The specific thermal capacity cν given by the Dulong–Petit law does not depend on temperature for T > θ (for instance, for tungsten θ = 383 K). From Eq. (8.13) we see that the temperature increases as T = T0 e
γdt
,
γ=
j2 , σ0 θcν
(8.14)
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leading to the conclusion that any initial perturbation in the temperature or the material properties will grow exponentially. However, in the electrodes of pulsed discharges, the current flows within a skin depth ∼ (c2 t/2πσ)1/2 , and thus the current density decreases with increasing temperature, because the cross-sectional area through which the current flows increases due to decreasing σ [Eq. (8.12)]. The skin effect therefore stabilizes the thermal instability in the part of an electrode where the current flows along the surface. The other situation occurs in the region of the electrode, where current passes from the electrode to the plasma and vice versa. In that zone the area where the current passes is defined by the plasma size rather than skin depth and does not depend so much on the electrode temperature. This leads to thermal instability, local overheating, the appearance of hot spots on electrodes, and, if the current is large enough (the temperature rise being limited by the thermal conduction of the electrode material), to local melting and sublimation of the metal. In high-power discharges such an instability affects the electrode erosion. To describe this effect, the MHD equations with self-consistent electromagnetic field must be solved together with magnetic field diffusion into the electrode, energy balance for electrode material with real EOS, electrical conductivity, and thermal conduction to evaluate correctly the distribution of the current and temperature in the electrode. In vacuum discharges, cathode hot spots may be caused also by the electron emission instability,46 as the electron emission increases with the temperature of a metal. This process should be described in a kinetic approach. This effect plays an significant role in vacuum discharges, but is less important in dense-plasma discharges. 2. A discharge plasma heated by the current also heats the electrodes by means of thermal conduction. At the same time the plasma is cooled and the near-wall plasma has a much lower temperature than that in the volume. Some plasma can then condense onto the surface and change its properties, which is important at high operating frequency for lifetime considerations. The plasma thermal conductivity increases with the plasma temperature, and the plasma energy content increases also. Even though the plasma has a much lower density than the solid material, the fast thermal conduction flux from plasma can evaporate a thin layer of the confining insulator with low thermal conductivity. 3. In a high-Z plasma such as one of xenon or tin, more than half of the energy deposited is emitted as radiation. The useful inband energy is just a few percent of the total radiation energy. It is easy to estimate how much energy will be emitted from a EUV tool generating 1 kW of inband energy into 4π sr. This amount of energy is absorbed by the solid surface and sublimates it layer by layer, introducing impurities into the plasma and decreasing the lifetime of the equipment. To calculate the amount of energy absorbed by the surfaces of the facility, it is necessary to calculate the radiation transport Eq. (8.5) in a plasma and its absorption in the solid material by using the full radiation spectrum rather than only the inband radiation.
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4. Estimation of the emission of fast particles from plasma and their interaction with the surrounding surfaces demands some other approaches not described by RMHD. Fast particles should be considered in the frame of the Boltzmann kinetic equation, taking into account plasma ion transport from the plasma boundary through the ambient gas, the effect of charge exchange, and the formation of a flux of neutrals. This problem can be solved in postprocessing, for it does not affect the plasma dynamics. Postprocessing means that during RMHD simulation the plasma and the field parameters are obtained, and then these data are recalculated with some additional physical processes, such as fast ion flux from the tail of ion distribution function (Maxwell’s function) transported from the plasma due to charge exchange. This flux can be calculated, for example, by means of the particle-in-cell method for solution of the Boltzmann kinetic equation. This approach is currently being implemented in the code Z∗ . 8.3 Computational RMHD Code Z∗ The code Z∗ is a numerical modeling tool developed for complete simulations of the behavior of a multicharged ion plasma in experimental and industrial facilities, using an RMHD formalism. It is derived from the well-proven code ZETA,18 developed for the purposes of plasma modeling in HEDP by the same team that put together Z∗ . Using ZETA, various plasma systems on different large pulsedpower generators such as ANGARA-5 in TRINITI (Russia),19 the Z accelerator at SNL (USA),20 and others have been simulated. ZETA was also successfully applied to simulate EUV radiation sources on the basis of capillary discharges on nanosecond21 and microsecond22 time scales. Z∗ is a special development designed specifically for complete simulations of industrial plasmas. It has been developed to perform calculations in complex geometries of electrodes and insulators with improved cold-start ionization processes and radiation transfer in nonequilibrium regimes, and to provide a high robustness at the same time. The code Z∗ is designed on the basis of the MHD equations of multicharged ion plasma in a 2D axially symmetric geometry with full radiation transport. Plasma radiation properties, ionization, and the EOS, as well as excitation and ionization rates and plasma kinetic coefficients, are calculated by means of interpolations from a set of tables prepared in preprocessing. Another set of tables prepared by the preprocessor is used for the postprocessing treatment of data obtained by the RMHD processor, to calculate detailed spectra of the plasma emission with high resolution in specific spectral bands—EUV or other regions as desired. Interpolations of preliminary prepared databases allow the code to avoid online calculations of a variety of processes such as plasma dynamics, atomic physics, and ion kinetics. As a result, the robustness of the code and accuracy of calculations of the main processes can be considerably increased.
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The code Z∗ also includes an interactive interface for graphical adaptive computation-grid construction. For exploration of calculated data and presentation of results, a standard graphical package is applied. 8.3.1 Databases of radiation and ionization plasma properties Most experimental plasmas under conditions of interest in practical applications exist in the non-LTE regime. The plasma properties are functions of the temperature, the mass density, and the local spectral radiation energy density and time. The databases on the EOSs for any materials and mixtures and on the spectral and plasma transport coefficients are calculated in Z∗ in preprocessing by the code THERMOS5,23 in both the optically thick LTE and the transparent non-LTE limit. The actual non-LTE condition is modeled by analytical interpolation, described in the following, between those two limits. The Hartree-Fock-Slater quantum-statistical model of a self-consistent field for the matter is used in the code with the Dirac equation for atomic shells. For opacity calculations the ion state probabilities are obtained from a renormalized Gibbstype distribution. The line shapes are Voigts with Lorenz widths given by electron pressure broadening, natural broadening, and the Stark effect. The Gaussian widths are given by Doppler broadening, taking into account an additional width calculated in the intermediate coupling scheme.32 Photoionization processes are considered in the average-atom approximation with corrections for configurations. Inverse bremsstrahlung is computed using the self-consistent potential and taking into account degeneracy effects. The equation of state is derived from the grand thermodynamic potential. Thermodynamic functions of electrons and nuclei are taken as the additive ones. The databases are calculated in steady-state approximations, and to be able to take into account nonstationary effects on the plasma state, the rates of atomic processes are also calculated. For comparison, the calculated ionization degree of a tin plasma at the two limits of LTE and CRE, as functions of temperature and mass density, are represented in Fig. 8.3. The detailed atomic structure and databases of spectral lines and ionization edges for Xe and Sn plasmas including I–XX ions are calculated by the code TERM.43 By using this database the calculation of spectral opacities and emissivities is made with the code THERMOS. The nonlinear steady-state Eqs. (8.4) for level occupancies are solved by iteration cycles. Values of energies and oscillator strengths are found by solving the system of Hartree-Fock-Slater equations with obtained occupation numbers Nν . At a given temperature and density, the level of excitations depends on the radiation intensity and is calculated using interpolation between the two considered limits. The results for the calculated spectral emissivity of a tin plasma at the two limits of LTE and CRE are represented in Fig. 8.4. For comparison of the EUV emission from Sn and Xe plasmas, relative emissivity properties are presented in Fig. 8.5 as the ratio of the emissivity within a
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Figure 8.3 Ionization stage of tin plasma versus density at different temperatures, calculated in LTE and CRE.
2% band around 13.5 nm to the spectrum-integrated total emissivity. This relative value is important for definition of the necessary plasma parameters to optimize an EUV source. The emission of the tin plasma has a first maximum at Z0 = 10 and increases again until Z0 = 15. Xenon emission has a maximum at Z0 = 10 too. Under the same ionization degree Z0 = 10, the share of EUV emission from xenon is 6 times less than that from a tin plasma. The behavior of the emission for the discharge depends on both radiation transport and plasma dynamics. The detailed tables obtained are used for calculations of the nonstationary ionization process together with radiation transport, through an interpolation procedure. To calculate the nonstationary effects of ionization, excitation, etc., in a multicharged plasma, instead of the kinetic Eq. (8.1), the simplified equations df = S · [(f ) − (feq )] dt
(8.15)
are applied for the mean charge, radiation coefficients, and other atomic parame¯ (see, for ters, f being used in the RMHD equations. The effective rate S(Te , ρ, Z) instance, Fig. 8.1) and the corresponding steady-state value feq are recalculated and interpolated by means of a corresponding interpolating function (f ) [normalized to unity by the maximum value max (f ) = 1] from tables prepared in preprocessing. To take into account the dependence of the plasma properties in non-LTE conditions on the local spectral radiation energy density Uω and to avoid online calculations of complicated level kinetics, an analytical interpolation non-LTE model was developed,13 using, as a main parameter, the ratio of the absorbed local radiation intensity to its equilibrium value. The tables of plasma parameters are calculated beforehand by the code THERMOS over a wide range of temperature Te
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(a)
(b) Figure 8.4 Emissivity spectrum of tin plasma at mass density 10−6 g/cm3 with (a) Saha equilibrium at Te = 16 eV, and (b) with CRE at Te = 40 eV (right), resulting in the same ionization state Z0 = 12.
and mass density ρ in the transparent CRE and LTE limits. Non-LTE plasma char¯ e , ρ, U ), spectral opacity κω (Te , ρ, U ), acteristics, viz., the average ion charge Z(T and emissivity jω (Te , ρ, U ), are then obtained by means of interpolation of the respective values for a transparent plasma defined at U = 0 calculated in CRE and for a plasma in LTE defined for Planckian radiation U = Up using a nonequilibrium parameter ξ = U/Up .13,20 The parameter ξ is calculated by solving the self-consistent nonlinear radiation transfer equation together with the plasma dynamics. Other values from the tables for the EOS and the plasma kinetic coefficients, prepared by THERMOS over a wide range, are interpolated as functions of the temperature, density, and mean charge using this parameter ξ. Using this formalism, it is possible to approximate non-LTE values and to reduce consider-
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(a)
(b) Figure 8.5 Relative emissivity (within 2% EUV band relative to spectrum integrated) versus ionization stage at mass density 10−5 g/cm3 for (a) tin, and (b) xenon plasma.
ably the computing time of radiation transfer calculations in the RMHD computations. Beyond the calculated region of the tables, extrapolations by Saha or Thomas– Fermi models are applied. For a solid, volumetric compression coefficients are introduced from published tables. The phase transition from solid to gas (plasma) is represented by the corresponding sublimation temperature and sublimation enthalpy. The liquid phase is ignored, but the transition energies are taken into account. The influence of the magnetic field on multicharged-ion plasma kinetic coefficients is taken into account in the general case by conversion of field coefficients using Braginskii’s formulas, or using formulas taken directly from Ref. 14 for the case of an ideal plasma.
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8.3.2 Effective conservative schemes for plasma RMHD modeling The physical model established in Z∗ includes the quasi-neutral plasma RMHD equations with self-consistent electromagnetic fields [Eq. (8.8)] and the radiation transport Eqs. (8.5) described above in Secs. 8.2.2 and 8.2.3. The mathematical model is based on a completely conservative, implicit difference scheme in EulerLagrange variables. The Euler-Lagrange variables24 retain the advantages of the Lagrange and the Euler variables but reduce their disadvantages. Specifically, the Lagrange variables have no numerical diffusion and allow more precise solution of the MHD equations using implicit schemes, but there are problems of grid crossing that are computationally expensive to solve. While the Euler variables have no problem associated with grid crossing, they do have large numerical diffusion due to plasma convection, and thus demand very detailed grids. The Euler-Lagrange variables mean that plasma moves through the mesh with a relative velocity w = v − Dr/Dt , where ν is the plasma velocity in the laboratory frame of reference [from the MHD equation of motion (8.8)], and Dr/Dt is the speed of motion of the mesh. In particular, if Dr/Dt = 0 we have Euler variables, and if Dr/Dt = v we have Lagrange variables. To design a completely conservative scheme25 it is necessary to rewrite the MHD equations in a divergent form and to integrate afterward over the volume V enclosed by the surface s of a cell to get the equations of mass, momentum, and energy balance. For example, the mass and momentum balance equations are D ρdV + ρw · ds = 0, (8.16) Dt V s D ρνdV + νρw · ds Dt V s 1 = − (p + πˆ ii )ds + j × BdV , (8.17) c V s and the electron internal energy balance is D ρεe dV + ρεe w · ds Dt V s = − [pe (ν + u) + We − ρεe u] · ds s
−
(4πjω − κω cUω )dωdV
V
ˆ −1 · j + G − (ν + u)∇pe dV , Qei + j · σ
+
(8.18)
V
where Eq. (8.6) was used for the radiation term. The same balance equations are written down for the kinetic energy V (ρν2 /2d)V , for the internal ion energy
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2 2 ρε dV , for the electromagnetic energy i V V [(E /8π) + (B /8π)]dV , and hence for the total energy. The “frozen” magnetic flux balance is also considered through the cell or any of its sides with surface s bounded by the contour l:
Dr Dr −B ∇· · ds (B · ∇) B · ds − w × B · dl − Dt Dt s l s = −c E∗ · dl, (8.19)
D Dt
l
where E∗ = E + (1/c)ν × B is the electric field in the plasma. The full set of all balance equations can be found in many papers, for example in Ref. 26. It must be remarked here that a completely conservative scheme is essential for the simulation of a physical system, in that it ensures that the solutions obtained are physical, since all integrals of the system exist at all times. To realize the completely conservative scheme from the equations of balance, we define values of the density, specific energy, temperature, and pressure in each cell, and of velocity, electric field, and thermal and radiation flux at each node. The corresponding control volumes V are grid cell volumes (for mass and energy equations), or volumes constructed around each node (for the momentum equation), which together form the consistent system. Functions on the right-hand side of the balance equations are taken as linear combinations of their values at the previous time step and the new one, with weight η to satisfy the condition of complete conservation of the scheme, i.e., Fσ = ηF (t + t) + (1 − η)F (t). With that substitution the difference approximations of Eqs. (8.16)–(8.19) and their analogs are nonlinear. To solve the obtained system of RMHD difference equations, an implicit scheme is used with Newton’s method. The right-hand sides of the equations are linearized. To reduce the number of functional derivatives that must be written down analytically, a method of splitting by processes is applied. In this method the most-correlated processes are grouped together and solved. In one group the equations corresponding to force balance (i.e., the motion and electromagnetic field equations) are included and solved in the first iteration cycle until the respective functions converge. Then a second group of equations, corresponding to energy balance (i.e., electron energy, radiation, and ion energy equations), are solved in another iteration cycle until convergence. But all processes of force and energy balance are related to each other, and therefore the two iteration cycles together are included in a common iteration cycle until the total energy balance converges. This splitting method allows considerable reduction of the dimensions of the matrices that are inverted during the iterative processes, under the condition of absolute scheme stability.27 A numerical solution of the system of discrete RMHD equations is carried out in a three-stage algorithm considered in Refs. 24 and 28. The first one is a Lagrange stage, at which w = 0 and from Lagrange-type equations functions at the
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next time step t + t are found. Equations (8.16)–(8.17) do not contain convective terms and have the simplest form for solution. The time step t is chosen automatically to allow the balance equations to converge. At the second stage, a new grid is defined by shifting nodes in accordance with the necessary algorithm (in particular, it may be simply returning the nodes to their original positions before the Lagrange step, corresponding to an Euler grid). At the third stage, all values are recalculated instantaneously, i.e., with a time step Dt → 0. All balances are then verified again, and if convergence is not met, the procedure is repeated with reduction in the time step t until convergence is obtained. The third stage corresponds to the mutual convective movement of grid and substance, and inevitably leads to some numerical diffusion. To minimize numerical diffusion it is necessary to correct the Lagrange grid locally where necessary. Such an algorithm for grid reconstruction allows the reduction of numerical diffusion with respect to the recalculation onto the Euler grid. Finally, to calculate plasma motion with discontinuities and shock waves homogeneously, the usual method of an artificial viscosity added to the physical one is applied. Due to the artificial viscosity, the discontinuities are spread over a few neighboring cells. This allows the prediction of possible grid crossing and the proper treatment to be taken up as described above. Solid objects such as electrodes, insulators, and rigid walls are treated with the same set of equations except the equation of motion (they are either motionless or moving with given speed), but with different conductive, nonconductive, radiative, and heat-capacity properties, until they are heated up to sublimation temperature and evaporated. This approach allows the code to simulate sophisticated experimental geometries without change of algorithm, and also the introduction of additional boundary conditions. Interaction of the plasma with the external power supply is realized through boundary conditions on the electric (E| ) and magnetic (B| ) fields, self-consistent with the electric circuit equations. For instance, an LCR circuit with a voltage generator can be represented by dLI + RI + dt
I dt − C
E · dl = U,
Bϕ | =
0.2I , r|
(8.20)
where I (A) is the current through the discharge; the integral of the electric field is taken along the boundary of the considered volume; U (V) is imposed by some voltage generator or neighboring electrical circuit loop, or a transmission line described by the telegraph equations; Bϕ (G) is the azimuthal component of the magnetic field (for other components of the magnetic field, other special boundary conditions must be introduced); and r (cm) is the radius. To summarize this subsection, the detailed, fully conservative approach described here in the numerical modeling of a plasma RMHD and the bounding surfaces allows Z∗ to carry out robust and reliable simulation of complicated objects, such as multicharged ion plasmas with realistic boundary conditions.
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8.3.3 Multigroup radiation transport model Specific attention in Z∗ is paid to radiation-transport simulation. The classical solution developed to tackle radiation transport in dense plasmas involves a multigroup approach to limit the radiation energy band. An averaged absorption and emission coefficient for the radiation is derived for each group, and a table containing detailed properties in connection with the equation of state is used. In the multigroup approach, the full spectral range is divided into M spectral bands (0 → ω1 , . . . , ωm−1 → ωm , . . . , ωM−1 → ∞), including the most important intervals for the energy balance. To find the radiation energy, the quasistationary transport Eq. (8.7) must be integrated along trajectories under cylindrical symmetry conditions. In Z∗ a semianalytical approximation is used to obtain an expression for the intensity. The emission and absorption coefficients jω , κω in Eq. (8.7) depend on the coordinates r and z. In the approximation, the integral in Eq. (8.7) is integrated analytically inside each cell, where the coefficients jω , κω do not depend on the coordinates, since numerical integration in the case of high reabsorption (τ ∼ κω x/ sin θ 1) can lead to large error. To continue the classical solution, the multigroup approach is extended to the angular coordinate, i.e., the volume is also divided into groups 0 → ϕ1 , . . . , ϕk−1 → ϕk , . . . , ϕK−1 → 2π for the azimuthal angle φ, and 0 → θ1 , . . . , θl−1 → θl , . . . , θL−1 → π for the angle θ. Then, to find the spectral radiation energy Uω in a cylindrical geometry, the integral over the volume of the cell and over the angular group is evaluated analytically; after that it is used in the energy balance Eq. (8.18). This approach is much more complicated than the diffusion or quasi-diffusion model widely used to model the radiation transport. However, diffusion methods cannot be applied for semitransparent or transparent plasmas, for there is no physical basis for such applications. In a plasma where only strong lines may be reabsorbed, the main part of the photons have mean free paths comparable to or even larger than the plasma size. The radiation in the plasma is necessarily anisotropic and must be subjected to the transport Eq. (8.1). In the method used in Z∗ , the self-consistency of the nonlinear radiation transport and the non-LTE dependence of the plasma state on radiation energy are taken into account by means of an approximation of the radiative coefficients,13,20 as described earlier in Sec. 8.3.1. The result is realized through internal iterations, which are stable. To examine radiation within the EUV spectral band of interest, special radiation groups are prepared for the range near 13.5 nm and the adjacent bands. The calculated EUV spectrum and details of the part of the spectrum within the band 13– 14 nm are presented in Fig. 8.6. By summing over a given bandwidth it is possible to generate a time profile of the emission power and to find a conversion efficiency (CE) for the plasma EUV source, particularly for comparison with experimental measurements. By choosing specially oriented angle groups, the radiation flux to any diagnostic EUV detector may be also simulated.
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(a)
(b) Figure 8.6 Calculated EUV Xe spectrum at Te = 40 eV, ρ = 10−6 g/cm3 , in a CRE model: (a) over a broad band, and (b) detailed within the band 13–14 nm.
8.3.4 Spectral ray-tracing postprocessing The number of radiation spectral energy intervals and angular sectors in a multigroup RMHD simulation cannot be high enough to obtain detailed radiation spectra from a high-Z plasma. The integral approach characteristic of the multigroup method also does not permit the monitoring of particular points in the plasma for diagnostics. To process a detailed emission spectrum in a given direction of observation, the spectral postprocessor RAY has been developed for the 2D RMHD code Z∗ . RAY is designed on the basis of the codes ERAYz18,19 and BILINE29 and allows the effect of complex level kinetics to be included. In the postprocessor the distributions of plasma parameters such as the density, temperatures, ionization stage,
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radiation field, and velocities obtained during the RMHD simulation are used as instant background data for recalculation of necessary functions, together with some additional physical processes. This allows one to establish an arbitrary straight observation path in 3D, in a cylindrically symmetrical geometry, and to calculate the ionization stage and ion configuration probabilities along this path, within the framework of the average-ion collisional-radiative model described, using the level-kinetic Eq. (8.1). The radiation transfer Eq. (8.5) is solved self-consistently along the observation path, both in continuum and in spectral lines, with simulation of the Doppler effect in a moving plasma. The equations of population kinetics are solved in steady-state approximation or chosen to fit the ionization stages calculated during the RMHD simulation by means of the simplified nonstationary ionization model (8.15). Ionization and excitation rates, distributions of energy levels, oscillator strengths and widths of spectral lines, and detailed (up to 5000 points) spectral absorption and emission coefficients are calculated by using the code THERMOS, with corrections from known experimental data. Such details are necessary to provide simulation output for benchmarking with experimental observations and to allow the modeling tool to be used for plasma optimization and diagnostic purposes. 8.4 EUV Radiation Source Simulations DPP and LPP radiation sources have demonstrated promising features to satisfy the conditions necessary for a source in EUVL. The exact plasma characteristics most suitable for optimum EUV radiation are not clear and have not been reported in any detail. This hampers the scaling of each of the different types of discharges for EUV to higher radiation yield and has made objective comparison of DPP and LPP difficult. DPP EUV radiation sources belong to a class of discharge plasmas where a driving current flows along a mainly axial direction—the Z pinch. In the Z pinch, a high-density plasma (HDP) is created by the driving current through electromagnetic forces, and heated to a high temperature by the same current. Properly designed, such a high-energy-density, tight plasma structure can transform electrical energy efficiently into radiation. At the same time, it is known from the experience of Z-pinch plasma study that such a plasma is unstable to m = 0 MHD neck instability and m = 1 3D kink-mode instabilities. From instability considerations, Z pinches may be classified as follows: fast Z pinches with current pulse time shorter than the inertial time tc of Z-pinch compression,30 and slow ones with pulse time much greater than the MHD time. In a fast Z pinch, the influence of MHD instability is less significant and the pinch is controlled, but the compression may not be very high, due to shock formation and preheating of plasma ahead of the compression. To obtain a high enough temperature in a fast Z pinch, it is necessary to have a high rate of current rise (>1012 A/s)15 and high current density (>105 A/cm2 ). In slow Z pinches, plasma compression is ahead of current rise and the motion is oscillatory, i.e., compression
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is followed by expansion and the cycle repeats. After a few oscillations the Z pinch is destroyed by MHD instability. The neck or sausage instability creates a localized region of high density and high temperature. The density and temperature are limited by plasma outflow and consequent destruction of the MHD Z-pinch structure.31 On the other hand, in a high-Z plasma, such as that encountered in the DPP EUV sources, the radiation rate is high and it is possible to utilize this neck structure to create an intense radiation point. This point of extremely high energy density can be achieved when the radiation rate is higher than the heating rate in a plasma column undergoing compression by its own magnetic pressure, a phenomenon sometimes referred to as “radiative collapse” or, more appropriately, radiation-assisted magnetic compression. The key issue for EUV source application is whether this phenomenon can be controlled and whether the electrical energy in the system can be transferred to this pointlike structure, in time and in space, and can be efficiently converted to EUV radiation.44 The neck formation may be induced by means of, for example, the initial density distribution, or by a special electrode form, or by organization of the special dynamics of the current sheath. Yet another classification can be considered from the point of view of the current-sheath formation. The plasma conductivity limits a rising current to flow within a certain thickness on the surface of the plasma, defined by the skin depth. In a large-volume discharge the current flows initially in a layer much thinner than the chamber size and forms a current sheath. The sheath is accelerated by the magnetic field pressure and compresses the plasma ahead of it. In cylindrical systems, it compresses down onto the axis, i.e., the column of plasma pinches down. Because the compression rate is higher than the local sound speed, a shock wave is produced ahead of the compressing sheath structure. It ionizes and collects the gas during its motion, but some part of the gas is not captured into the motion and rests behind the sheath. This gas can trigger an additional current path, or current leakage, when the local voltage increases as a result of inductive and resistive effects during plasma pinching. In a small-volume discharge, as is typical in a capillary discharge, another situation takes place. Due to the physical size of the capillary, the plasma dimension is less than the skin depth. There is no current sheath in this case, and the discharge plasma is compressed volumetrically by the magnetic field.21 In the simulations represented below we shall consider the influences of some of these described effects on the radiation emission. A series of simulations using Z∗ on plasma configurations such as the capillary discharge, dense plasma focus, and LPP has been performed, with a view to evaluating the functionality and suitability of such plasma systems for the purpose of plasma EUV radiation sources. To find optimal parameters for the emission under complicated conditions within different plasma devices, detailed numerical simulations were carried out. The plasma characteristics and radiation performance of these devices in the EUV spectral band are presented.
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8.4.1 Capillary-discharge EUV source Fast capillary discharges are simple and efficient means of producing high-energydensity radiation systems. In such a system, a high current is made to pass rapidly through a small-diameter insulating tube of millimeter dimension scale. The operation of a gas-filled capillary discharge with small dimension requires the proper preparation of the initial current conduction path in order to avoid a wall-initiated sliding spark discharge. This preionization condition can be produced in a number of ways, including the injection of a tight e-beam to create an ionization channel. By mating a suitable hollow-cathode structure to a capillary discharge, a selfgenerated on-axis electron beam is produced as a result of the transient hollowcathode effect16 and leads to the formation of a preionized conducting channel on axis, where the main current begins to develop. This highly effective preionization process is inherent in the operation of the HCT Z pinch pioneered by Philips Extreme45 and the micropulsed plasma (MPP) radiation source developed at EPPRA.36 8.4.1.1 3D plasma compression In most EUV capillary radiation sources so far developed,33–36 the operating gas is fed from one electrode and exhausted through the opposite electrode. The exhaust electrode connects the discharge system to the vacuum pumping system. Due to the almost Knudsen flow in the pressure regime of the operating discharge, a pressure gradient is established within the capillary between the two electrodes. The higherpressure region is normally arranged to be at the cathode in order to utilize the self-generated e-beam for axial preionization.34 It will be shown later that this axial preionization is important for optimum radiation performance. Furthermore, this gradient provides low EUV-radiation reabsorption by the cold gas at the anode side. The pressure gradient creates a linear mass gradient of the gas along the capillary length. The compression time of the discharge plasma decreases as the linear mass decreases (tc ∝ m1/2 cR0 /I ), and the plasma near the anode therefore compresses faster than that near the cathode. Such a difference in the compression dynamics effectively causes faster increase of the magnetic field pressure near the anode and produces an axial compression wave along the capillary axis from the anode to the cathode. This effect is demonstrated in the analytical solution for the axially inhomogeneous capillary discharge in Appendix A, under the condition that the length of the capillary is much larger than its radius (l R0 ). It is shown that an axial velocity of the plasma is established as 2r 2 νz (r, z, t) = 2 R
t 0
I 2 ∂R/∂z dt , mc2 R
(8.21)
where the linear mass density of the plasma, m(z), is defined in terms of the initial axial density distribution ρ0 (z) as m(z) = πR02 ρ0 (z). As a result, the radius of
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the plasma during compression, R, depends on the time and the axial coordinate z (see also Appendix A). This solution shows that the plasma flows along the Z axis from the lower-density region to the higher-density region and thus the plasma is compressed three-dimensionally, unlike the 2D compression in the homogeneous cylindrical case. The formula (8.21) allows the density distribution ρ0 (z) and capillary profile R0 (z) to be optimized for more efficient radiation production. A set of simulations was performed for fast capillary discharges in a geometry close to that of the experimental MPP discharge device established at EPPRA. The MPP radiation source is unique among the DPP sources in operating at a stored electrical energy 1 J. It relies on a very low inductance discharge geometry to allow current of several kiloamperes to be delivered to a preionized discharge channel in several nanoseconds, despite the small energy used. The structure is shown schematically in Fig. 8.7(a). Various capillary diameters, from 0.8 to 3.2 mm, and lengths l = 6–12 mm, with various gas compositions—including pure Ar, Kr, and Xe or their admixtures with He—at a range of pressures from 1 mTorr to 1 Torr, were examined. These simulations were carried out with different driving parameters, including cell capacities and cell voltages, and different types of generator circuits. Many of these simulation results have been reported in various EUVL meetings.35–38 In the following, we present details of some results on simulations obtained by Z∗ using the geometry presented in Fig. 8.7(b). An alumina capillary with internal diameter 1.6 mm and length 12 mm is placed between the electrodes. The capillary is filled with xenon with an initial pressure gradient from anode to cathode (2.6 to 107 mTorr) with imposed random initial perturbations within the range of
(a)
(b)
Figure 8.7 (a) Geometry of the EPPRA MPP capillary discharge; (b) zoomed view of the capillary region adopted for simulation.
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±5% to model the influence of the MHD instabilities (such as the Rayleigh-Taylor instability or thermal instability). The local energy store is a 0.8-nF capacitor initially charged to 13 kV. The operating gas is assumed to be preionized, due to the hollow-cathode effect, in a tight 100-µm-diameter axial channel. The calculated discharge current and the EUV emission are presented in Fig. 8.8. A peak current of 5 kA is obtained with an oscillation period of 11 ns. The EUV radiation in the 13–14-nm band is seen to reach a maximum just after the first current peak. The discharge dynamics is presented in Fig. 8.9, showing the mass density distribution at different times. Due
Figure 8.8 Current and EUV emission power of the MPP discharge versus time.
Figure 8.9 Discharge dynamics in the Xe MPP with a pressure-gradient filled capillary; density contours are shown at different times.
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to the high radiation cooling rate of the heavy-ion plasma, the plasma temperature is relatively low, so that the thermal pressure is less than the magnetic one and the plasma conductivity is low enough to permit penetration of the magnetic field into plasma column. The capillary discharge plasma compresses volumetrically. If the initial gas density gradient along the capillary is made high enough, the lower-density plasma is compressed faster and the cumulation in the low-density region generates a compression wave. The EUV radiation peaks at 3.9 ns, and the distribution of the inband EUV radiation power density at this time is shown in Fig. 8.10. It is produced mainly by a relatively dense plasma formed in the initially low density region near the anode. The plasma density reaches 7.7 × 10−7 g/cm3 at an electron temperature of 22 eV. The EUV emission source measured at half of the maximum value has a diameter of 0.17 mm and length of 5 mm. At the time of peak emission, the xenon plasma compresses away from the capillary wall in the region of lowest plasma density near the anode. The current passes though zero at 5.8 ns and changes its sign. The plasma emission drops and reaches its minimum at 7 ns. The compression wave continues to move to higher density. At the second current maximum (about 2.5 kA), the plasma density is too high to be heated to the right condition and the EUV emission is much lower than at the first maximum. The total emission of the xenon discharge through the open anode side in the spectral band 13–14 nm is about 50 µJ/shot, which corresponds, by the spectral estimation in Fig. 8.6, to 35 µJ/shot in a 2% bandwidth around 13.5 nm. Since the plasma temperature does not reach the optimal value under the discharge conditions simulated, the percentage of EUV radiation may be increased if the current
Figure 8.10 Instant image of the EUV source at a moment of the radiation pulse maximum (3.9 ns).
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is increased. Such an optimization simulation was performed at a higher charging voltage of 20 kV, with other parameters in closely similar conditions. The inband EUV emission was found to increase by 4 times instead of the increase of less than 3 times predicted by simple I 2 scaling. This observation is confirmed by experimental measurements. 8.4.1.2 Influence of preionization In simulations of the MPP capillary discharge at EPPRA, the best fit to experiment is obtained if the initial preionization is localized in a tight channel of 100-µm diameter along the capillary axis. To understand the preionization dynamics and the hollow-cathode effect, a special version of the code Z∗ was developed, where MHD was replaced by electron hydrodynamics as described in Sec. 8.2.4 and ionization kinetics was implemented. The plasma is assumed to be motionless. The geometry of the MPP capillary shown in Fig. 8.7(b) was simulated. The ionization dynamics obtained is shown in Fig. 8.11. During almost 2 ns an electron beam of several keV energy, initiated near the cathode, passes mainly along the axis of the capillary. The beam is tight, about 70 µm in diameter, due to a combination of electric field refracted onto the axis, as a result of the high dielectric constant of the capillary material (about 8.5 at such frequencies), and the self magnetic field. The beam and (mainly secondary) electrons produce ionization in time. At the same time electrons are exposed to the electrostatic turbulence, and the dynamics is rather complicated. Near the cathode, the electrons have lower energy and ionize more effectively. Near the anode, where all electrons come together, the ionization also rises more quickly. Due to the increased plasma conductivity, the electric field becomes localized between these clouds of plasma, and two ionization waves are observed to move respectively from
Figure 8.11 Preionization dynamics of a capillary discharge with contours of ion density ni shown at different times.
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the anode and from the cathode toward the middle, and meet each other after 3 ns. At 4 ns the conductive channel occupies half the diameter of the capillary, but the high-density region is localized on axis. This preionized channel is similar to the initial condition chosen for simulation of the main discharge development. To study the influence of the preionized channel size on the EUV emission yield from the MPP discharge, simulations with different preionization conditions were carried out for a Kr:He gas mixture with Z∗ . The results are shown in Fig. 8.12(a), which shows the radiation pulse behind a Zr filter as calculated in two cases: tight on-axis preionization and broad volume preionization. A large first radiation peak is observed for the tight preionization case. In Fig. 8.12(b), a series of experimental measurements taken with a fast diode behind Zr filter is shown, primarily looking at the radiation in the 8–16-nm band. The measurements were made in discharges with a fixed He pressure of 20 mTorr, measured at the anode side, but with different percentages of Kr admixture. Experimentally, it has been shown that a high percentage of Kr will lead to a large preionization channel. Qualitative agreement with the simulation results can be seen in the emission. 8.4.2 Dense-plasma-focus dynamics The DPF configuration attracts attention because the radiation source is outside the interelectrode space and allows radiation to be collected from a large solid angle, almost 2π sr. In addition, in a DPF it is possible to realize nearly all the mechanisms of plasma heating in the discharge through kinetic energy, Joule heating, and P dV work on the plasma, while in other pinch configurations the input of kinetic energy into plasma heating is comparably small. In Ref. 39, it was reported that in the 13.5-nm EUV spectrum (2% bandwidth), ≈55 mJ per pulse in 2π sr was obtained from a DPF, with an EUV efficiency of 0.45%. The parameters of the DPF published in Ref. 39 were used as the basis for Z∗ modeling. Simulations were performed in the geometry as presented in Fig. 8.13. Steel is used as the material for the anode and cathode. Alumina is used as the material for the insulator between them. The vessel is filled by a gas mixture of 10% Xe and 90% He, with total pressure in the range 0.1–2 Torr, the initial gas distribution being homogeneous, with a density ρ = (0.1–2.0) × 10−6 g/cm3 . An initial temperature of 1 eV is imposed in the plasma along the insulator, bridging the electrodes, to simulate preionization of the gas. The ambient gas is at room temperature. The electric power is supplied to the DPF by means of an LC circuit, with the capacitor (C = 1.33 µF) charged initially up to U0 = 6.7 kV. The switching is performed by an inductive switch LS, changing in inductance from L1 = 75 nH to L2 = 1.8 nH in 50 ns. Together with the impedance of the DPF, the circuit provides a peak current of 70–80 kA, about 140–150 ns from the start of the discharge. 8.4.2.1 Noncylindrical plasma-sheath dynamics and the current crowbar effect The classical behavior of the DPF can be seen from the simulation results in Fig. 8.13. Initially, a current sheath is formed and begins to lift off the insulator
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(a)
(b) Figure 8.12 (a) Influence of the preionized channel on emission in the MPP capillary discharge with Kr:He admixture for axial (solid line) and broad (dashed line) preionization obtained in simulation. (b) Experimental measurements with different contents of Kr. The radiation is measured behind a Zr filter to confine the measurement to the 8–16-nm band.
as the current increases. It can be seen from the figure that a well-defined plasma sheath is formed, moving both radially outward and axially forward, toward the open end of the anode. This sheath motion continues, and a radially inward motion
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Figure 8.13 The plasma dynamics in a DPF observed from simulation, with contours of electron density ne shown at different times.
develops when the sheath moves pass the front of the anode. An axial pinch column can be seen, and later, a tight pinch on axis is formed just in front of the anode. This corresponds to the time of peak emission from the simulation. The sheath continues to move forward, as well as backward into the hollow anode structure. The tight pinch configuration has gone and the front of the plasma sheath has moved further forward. As mentioned above, the behavior of the current sheath plays an important role in the DPF dynamics. To understand better the results of the simulations, we shall compare them with some simple models of plasma sheath dynamics. Estimations for the motion dynamics of a sheath in the ionized gas may be done by means of the snowplow model developed by M. Rosenbluth. An analysis is presented in Appendix B. Under the action of the magnetic field pressure, the maximum sheath velocity V must be such that Vsp < V < UM , where UM is the magnetic sound speed and Vsp is the snowplow velocity. For the simulated parameters I = 78 kA, R = 0.5 cm, and ρ = 10−6 g/cm3 , the estimated snowplow velocity is Vsp = 5.1 × 106 cm/s and the magnetic sound speed is UM = 8.7 × 106 cm/s. This is to be compared with similar results obtained
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from the simulation, where the plasma velocity reaches V = 8 × 106 cm/s at the moment of current maximum, 145 ns. The sheath is stretched due to its curvature. During implosion, the current sheath has a thickness δ ∼ c2 /4πσV , much less than the skin depth for an accelerated plasma shell.40 As a result, some plasma remains behind the sheath and may contribute to additional current channels, especially when the local electric field increases substantially as a result of the local pinching process. In this case, a part of the current is diverted from the pinch to this plasma (crowbar effect) and no longer contributes to the heating of the pinch. This can be observed in the simulation throughout the pictures from 139 to 253 ns. 8.4.2.2 Radiation characterization A series of simulations using Z∗ were carried out on the DPF, with a view to optimizing the density of the xenon-helium mixture to obtain maximum inband (13– 14 nm) EUV yield under a given stored electrical energy. To model the radiating plasma, the ionization properties, radiation transport, and plasma kinetic coefficients of a gas mixture of 10% xenon and 90% helium, in a wide range of temperatures and densities, were prepared by the THERMOS code in special tables. Results of such an optimization are presented in Fig. 8.14, where the inband and total (spectrum-integrated) radiation energies are calculated for different initial gas mixture pressures. The maximum values of these two quantities are found to occur at different densities. The total emission of the DPF has a very different behavior from the inband emission. This can be understood as follows.
Figure 8.14 Inband EUV and total emission energy in a DPF with 10% Xe admixture to He, versus initial gas pressure.
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The inband emission is produced mainly by Xe XI ions, most abundant at the temperatures of 30–80 eV, depending on the plasma density. But the total radiation, for the same pressure, is produced by a set of ions and has a higher value at lower temperatures and higher densities. For the given geometry and electrical energy, the maximum EUV emission output occurs at P = 0.3 Torr. At lower pressures the discharge is not stable and the EUV emission drops, while at higher pressures the temperature is not enough to produce sufficient ions of Xe XI, necessary for emission near 13.5 nm. The total emission has a maximum at a higher pressure, about 0.6 Torr. As the optimal range of plasma parameters is not wide, a good understanding of the plasma dynamics becomes very important. Below we shall return to Fig. 8.13 and examine some more details of the dynamics of the DPF for this optimal initial pressure. Since the inductive switch has a turn-on time of 50 ns, the initial discharge current in the DPF increases slowly, to about 6 kA at 44 ns. There is no significant movement of the preionized channel. When the inductance of the inductive switch decreases to several nanohenries, the current grows rapidly and the plasma in the channel begins to be heated by the Joule effect. The current in the DPF is presented in Fig. 8.15 together with the inband emission obtained. Around 60 ns from the start of the discharge, the magnetic pressure from the current overcomes the thermal pressure of the heated channel, and a compression
Figure 8.15 Current pulse and EUV emission power pulse in the DPF versus time.
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wave starts in the plasma, forming a plasma sheath. With further current growth, the compression wave transforms to a shock wave. The plasma is then heated by viscous ion heating in the shock wave, as well as by the Joule heating. The electron temperature increases and, due to the strong dependence of plasma emission on the electron temperature, the radiation power from the plasma increases also. The magnetic field pressure has an inverse square dependence on the radius (B 2 /8π ∝ 1/R 2 ), and thus the highest velocity of the sheath is near the anode. This gives the moving plasma sheath a characteristic curved profile. This curved moving sheath can clearly be seen from the calculated density contour plots in Fig. 8.13. At 139 ns, the sheath has come to the end of the anode. The current continues to flow mainly through the sheath. After this time, the sheath begins to turn around the anode end, and a portion of the sheath starts to compress radially inward. As a result, the time derivative of the inductance increases rapidly due to the current-carrying plasma sheath, and a catastrophic change in the electric field behind the plasma sheath is observed. This leads to an effective second breakdown of the plasma left behind by the moving sheath and a shunting of part of the current flow. This crowbar effect causes a substantial part of the magnetic field to remain trapped. Some part of the current continues to drive the sheath forward in both radial and axial directions, but at a slower rate. Simulations show a great influence of the crowbar effect on the plasmasheath dynamics in that it reduces the efficiency of the plasma acceleration and heating near the moment of pinching, when the condition for inband radiation is attained. The current reaches the maximum value of 78 kA at 145 ns. At this moment the sheath is accelerated to a velocity of 8 × 106 cm/s. The ion state Xe VIII (ionization energy near 110 eV) begins to be reached and gives a small contribution to the 13– 14-nm band, due to double electron excitation. However, the probability of double electron excitation is exponentially small. The fraction of EUV emission in the adjacent (10–13 nm) band becomes significant at this time, reaching some 25% of the total radiation. This is due to the large number of ion stages in the 4f-4d transition contributing to radiation in this band. This is shown in Fig. 8.16. At 180 ns, pinching of the plasma onto the axis begins. Both the electron temperature and the inband emission increase. During the pinching process, the plasma ions are heated up to Ti ≈ 1.8 keV and the electrons preheated to Te ≈ 30 eV. Further heating of the plasma in the pinch continues by Joule heating and the P dV work of the magnetic force. The total radiation and the adjacent (10–13 nm) emission both reach their maxima at 210 ns, at which point some 35% of the total radiation falls in the adjacent band. The current at this point has fallen to half the maximum value; however, due to plasma compression and consequent increase in current density, the Joule heating reaches a maximum. But the temperature is still not high enough for significant numbers of Xe XI ions to be present, and thus the inband radiation remains low. After 220 ns the plasma has collapsed onto the axis and its stagnation begins. The plasma kinetic energy is suddenly converted to thermal energy, and the plasma
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Figure 8.16 Total, inband, and adjacent-band EUV emission power in the DPF versus time.
is heated rapidly. As the temperature increases, the inband emission rises exponentially, as shown in Figs. 8.15 and 8.16, and reaches a maximum value of 1.8 MW at 229 ns. A spectrum of the EUV radiation between 11 and 17 nm at this moment, restored in postprocessing, is presented in Fig. 8.17. The inband EUV burst duration is 25 ns FWHM. The emitted energy is 60 mJ. In Fig. 8.18, an instant image of the inband EUV source at the radiation maximum at 229 ns is shown. This is obtained from the simulation by identification of the main transition stages contributing to the inband radiation. At the brightest point, the electron temperature Te = 60 eV, the electron density ne = 4.9 × 1016 cm−3 , and the corresponding mass density ρ = 4.8 × 10−7 g/cm3 . The dimensions of this radiation source are 0.66-mm diameter and 3.5-mm length (measured at the position of half the maximum value). The mean ion charge of xenon calculated from these data (ZXe = 10.6) is less than that calculated from kinetic equilibrium. This indicates that the xenon ions are ionized in a nonstationary condition. The relatively low-density plasma found in the pinch is heated and ionized continuously. Due to the low plasma density, the rate of ionization is small, and the ionization stage never reaches the equilibrium value deduced from the free-electron temperature. A detailed analysis shows that, in a xenon plasma, the photoprocesses produce additional ionization due to the high opacity at the centers of the most intense lines.
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Figure 8.17 EUV spectrum emitted by Xe in the DPF at maximum inband EUV emission at 229 ns.
Figure 8.18 Instant image of the EUV source at the moment of the peak inband radiation at 229 ns in the DPF.
After several oscillations around the axis (compression and expansion), after 250 ns, the plasma cools down due to radiation and expansion of the plasma along the Z axis. During this time, the plasma moves along the axis with a high velocity, ≈4 × 106 cm/s. The Joule heating alone is not enough to support the plasma temperature because the current at that time has fallen significantly (to below 20 kA); and due to the crowbar effect, the main part of it flows through the surrounding plasma and not through the main pinch. The inband emission drops much faster then the total radiation, as seen in Fig. 8.16, because it depends exponentially on the temperature. At 253 ns, the electron temperature has decreased to 40 eV and the inband emission drops by a factor of 3. After 300 ns the EUV emission disappears almost completely, as the electron temperature drops below 12 eV. However, the sheath continues to move along the axis with a speed of up to 2 × 107 cm/s, and the total radiation remains at about
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30% of the peak level. This could pose a problem for any optical elements placed in front of the DPF to collect the radiation. The total radiation is produced by a much larger volume of plasma at lower temperatures. The main emission is within the 10–30-eV band. It reaches the maximum of 85 MW with a pulse of ≈150-ns FWHM, longer than the current pulse. The radiation is partially reabsorbed by the ambient xenon. A part of this radiation energy (12.5 J) falls on the anode, which is close to the pinch, with an energy flux density reaching 12 J/cm2 per shot. This is greater than the sublimation energy on the surface of the electrode material. Even a small amount of ablated electrode material is enough to contaminate the discharge plasma, due to the low density of the latter compared with the density of a solid substance. From this brief description of the simulation result from a typical DPF and the physical processes revealed that are relevant to EUV radiation, it is clear that there remains scope to increase the inband radiation output of the plasma, particularly through the tailoring of the driving current pulse, as well as through optimization of the discharge geometry. It also highlights the potential problem of component lifetime due to plasma radiation and heating. 8.4.3 LPP emission efficiency Optimization of the LPP EUV source is a complex problem, despite the absence of the considerable influence of the electromagnetic fields found in the DPP. Achieving EUV emission efficiency from the LPP depends on several requirements: efficiency of laser energy absorption by the plasma, attainment of the optimum plasma temperature and density for efficient inband radiation, and minimization of radiation reabsorption by the expanding plasma. All these factors may be considered in their complexity through modeling. To simulate the LPP EUV sources with the code Z∗ , the laser energy transfer process is implemented in a special version with zero electromagnetic field. Details of the model adopted for the laser interaction with materials are presented in Appendix C. 8.4.3.1 Xe and Sn slab targets and Xe gas puff Calculations were done with a simple slab solid-target geometry, and simulations were performed for short-wavelength 248-nm KrF laser light, since xenon has a high absorption (more than tin) in this case. The laser-beam profile was set at 10-ns FWHM with a focal spot of 25-µm diameter. The laser energy was varied between 0.01 and 1 J. A solid xenon target under cryogenic initial temperature and a metallic tin target were modeled. The dynamics of the plasma evolution for the Xe and Sn targets are presented in Fig. 8.1938 for a laser energy of 0.12 J, corresponding to an intensity of 2.3 TW/cm2 . In general, the plasma dynamics is similar in the two targets. The laser light is absorbed at first in regions with high enough density; a plasma is created and
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Figure 8.19 LPP dynamics for Sn (left) and Xe (right) slab target with density contours shown at different times. Black represents high density, white represents low density.
expands; the laser light penetrates deeper into regions with density 0.1–0.2 g/cm3 and heats up the plasma volume, creating an intense shock wave, which propagates into the solid material. In detail, some differences in the dynamics can be seen. Tin absorbs a little less laser energy (0.05 J) than xenon (0.07 J), but due to its lower atomic weight expands faster. Due to the different EOS, a higher density is created behind the shock wave in tin. The tin plasma splashes, with the formation of a cumulative dense jet on the axis (this jet sometimes produces intense short emission spikes). Approximately half of the absorbed laser energy is reemitted. In neither case does the plasma expand isotropically. It is more rarified along the laser beam axis due to plasma heating in this region through bound-bound laser-light absorption. Lower plasma density means exponentially lower EUV reabsorption in that direction. This is particularly important in the case of Xe, where the absorption coefficient at the inband wavelength is large.
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The maximum in EUV emission is reached at 5.7 ns in both cases. At the brightest region in EUV emission, the electron temperature is Te ≈ 50–60 eV, and the mass density is ρ ≈ 0.1–0.2 g/cm3 , which is lower than the critical density for 248-nm wavelength. The inband (13–14 nm) radiation efficiency was presented in Ref. 38. The result has been recalculated for a 2% bandwidth, and Fig. 8.20 shows the EUV radiation efficiency for the Xe and Sn slab targets as a function of laser energy input. In this calculation, reabsorption of EUV by the expanding plasma was taken into account in the multigroup radiation transport. The average attenuation in the hot plasma is about 0.5 at the moment of maximum emission. As we can see, the EUV efficiency for the Sn target has a maximum CE ≈ 2.6% around a laser energy of 0.1 J for 248-nm laser wavelength. The optimum condition for the Xe target is at a higher laser energy, ≈0.6 J, with a CE ≈1.5%. From Fig. 8.19 we can see also that at the end of the laser pulse, craters of about 80 µm in diameter appear in the targets. The material from them contributes to debris. In the same Fig. 8.20, the efficiency of a xenon gas-puff target is presented. It is significantly lower due to lower laser absorption by the relatively low-density plasma. The gas-puff plasma modeling was performed for the experiment at FOM.41 It is illustrated in Fig. 8.21, showing the shock-wave excitation by a double laser pulse to increase the plasma density. 8.4.3.2 Spherical Xe and Sn targets Some of the experiments on LPP EUV sources were performed with IR glass lasers at 1064-nm wavelength using spherical droplet targets. Z∗ was used to model such
Figure 8.20 Inband EUV emission efficiencies in a 2% bandwidth for Xe and Sn slab targets versus laser energy.
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(a)
(b)
Figure 8.21 Cross section of the xenon jet at initial conditions and showing the density in shock waves produced in 20 ns after a picosecond prepulse through (a) cylindrical geometry, i.e., in the jet cross plane, and (b) slab geometry, i.e., in the jet axial plane.
LPP sources. A flat laser pulse of 15-ns duration and 30–300-mJ energy, focused to a 40-µm-diameter spot, was considered in the simulations. The target was either a solid tin or a cryogenic xenon droplet, with a 30-µm diameter. We shall compare Xe and Sn target emission efficiencies in the EUV band at an incident laser energy of 50 mJ. The dynamics of Xe and Sn LPPs are represented in Fig. 8.22. In Fig. 8.23, graphs of the laser-power absorption by Xe and Sn targets are presented together with the EUV emission pulses. The xenon target has absorbed 34 mJ, and the Sn target absorbed 48 mJ, due to a higher bound-bound absorption. The inband EUV yield recalculated to a 2% bandwidth from the Sn target reaches 2.46 mJ, or 1.48 mJ in 2π sr, recalculated to a solid angle around the laser beam. The CE is about 3%. This is higher than that obtained for the xenon droplet, at 0.32 mJ in 2π sr and CE ≈0.65%. It should be noted that the effective total emission solid angle is less than 4π, as there is a shadow behind the dense plasma due to the target. The emitting plasma has the shape of a conical shell. Laser absorption and EUV emission are localized mainly at the critical density. The interaction of the laser light with plasma at critical density is unstable, and the emitting shell consists of hot spots. The brightest points in EUV have a high temperature of 67 eV and a mass density of 0.018 g/cm3 . The source position of the EUV-emitting region moves in time, moving more than 5 µm up due to plasma expansion in the first half of the pulse, and then 25 µm down due to target ablation and acceleration of the remaining dense part under the ablation pressure (rocket motion). 8.5 Summary To model adequately the multicharged ion plasma in EUV radiation sources, a sufficiently complex physical model must be developed to take into account the plasma dynamics under the influence of an electromagnetic field, as well as the
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Figure 8.22 LPP dynamics of Sn and Xe droplet targets with density contours shown at different times.
self-consistent ionization and radiation phenomena. The calculations of radiation transport and ionization kinetics should be able to treat nonequilibrium, nonstationary plasmas under conditions of partial radiation reabsorption. These requirements and the underlying physics description have been briefly discussed in this chapter. The solution implemented, in the 2D radiation MHD code Z∗ , satisfies a majority of these requirements. It calculates atomic and ionization properties, equation of state, kinetic and transport coefficients, rates of ionization and excitation, and detailed spectral properties of complex ion compound plasmas (such as those of Xe, Sn, or their admixtures) in the nonequilibrium regime. It models plasma dynamics in sophisticated geometries, self-consistently with the radiation transfer in an electromagnetic field. The RMHD code Z∗ allows one • to carry out complete simulations of plasma radiation sources in geometry and conditions close to the actual experimental setup, • to evaluate the functionality and suitability of different plasma systems for the purposes of plasma radiation sources, and • to define optimal plasma, as well as device, parameters for high radiation emission.
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(a)
(b) Figure 8.23 Laser-power absorption and EUV emission history of (a) Sn, and (b) Xe droplet targets versus time.
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In the practical examples given, we have shown how Z∗ can be applied to • obtain the time evolution and dimensions of an EUV-radiation emitter, • study preionization and 3D plasma compression in a gradient capillary discharge, • evaluate the parameter dependence of DPF radiation, • evaluate the efficiency of Sn and Xe EUV radiators in LPP sources, and • generally optimize geometries and plasma conditions for better EUV radiation yield. Acknowledgments The authors would like to express their gratitude to all the colleagues who made contributions to the code development, especially to A. F. Nikiforov, A. D. Solomyannaya, V. S. Zakharov, and A. Yu. Krukovskiy. Part of this work is performed under the EU IST project SOARING and the MEDEA+EUV Source project T405. Appendix A: Analytical Solution for the Axially Inhomogenous Capillary Discharge The dynamics of a solid-filled, current-carrying cylindrical plasma channel, being set in motion by the self azimuthal magnetic field B, under the condition of negligible thermal pressure with respect to the magnetic pressure [p/(B 2 /8π) 1], is described by simplified MHD equations following from Eq. (8.8), neglecting thermal pressure, displacement current, and electron drift velocity: 1 ∂νr ∂νr ∂νr + νr + νz = − jz B, ρ ∂t ∂r ∂z c ∂νz 1 ∂νz ∂νz ρ + νr + νz = jr B, ∂t ∂r ∂z c
∂ρ 1 ∂ ∂ρ ∂νz + (rρνr ) + ρ + νz = 0, ∂t r ∂r ∂z ∂z ∂B ∂ ∂ ∂B ∂ ∂ D ∂ + (νr B) + (νz B) = (rB) + D , ∂t ∂r ∂z ∂r r ∂r ∂z ∂z 4π ∂B jr = − , c ∂z
4π 1 ∂ jz = (rB), c r ∂r
(A8.1) (A8.2) (A8.3) (A8.4) (A8.5)
where D = c2 /4πσ⊥ , with σ⊥ the plasma conductivity transverse to the magnetic field. Let us consider first only weak variations along the channel length, i.e., ∂/∂z ∂/∂r. In a zeroth approximation, when the variables are independent of the Z coordinate (i.e., ∂/∂z = 0), we have jr = 0 and νz = 0.
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At sufficiently fast diffusion (t R 2 /D, where R is the plasma column radius), the density of the longitudinal current is constant inside the plasma, i.e., at r < R, jz =
I , πR 2
B=
2I r , c R2
(A8.6)
where I (t) is the current. The column radius R(t) decreases in time due to plasma compression under the Ampere force. From Eqs. (A8.4) and (A8.3), it follows that νr = r
R˙ , R
ρ = ρ0
R02 , R2
(A8.7)
where we denote the time derivative ∂/∂t by a dot, and R0 is the initial plasma radius. As follows from Eq. (A8.1) with Eqs. (A8.6) and (A8.7), the plasma radius is described by the equation 2 I2 R¨ = − 2 , mc R
(A8.8)
where the plasma mass per unit length is m = πR02 ρ0 = πρR 2 . This type of equation is often encountered in the theory of magnetically driven liners and Z pinches. √ We introduce dimensionless variables ξ = R0 /R and τ = t/t0 , where t0 = m(cR0 /I0 ) and I0 is the current amplitude. For a constant current I (t) = I0 the solution is √
π Erf( ln ξ), 2
τ(ξ) =
(A8.9)
where Erf(x) is the error function. The formal compression time, when R → 0 √ (i.e., ξ → ∞) and τ(∞) = π/2 ≈ 0.89, is tc ≈ t0 . If the plasma density or the radius of the plasma channel depends on the coordinate z, i.e., ρ0 (z) or R0 (z), then in the first-order approximation for nonhomogeneity the radial component of current density is not zero: jr =
I r ∂R . πR 3 ∂z
(A8.10)
˙ and ∂R/∂z are functions of time t Important to note here is that R(z, t), R, [Eq. (A8.8)] and the coordinate z [depending only on ρ0 (z), since m = πR02 ρ0 ]. Substituting Eqs. (A8.6) and (A8.10) in Eq. (A8.2), in the first-order approximation the axial motion is described by the following equation: u˙ =
2I 2 ∂R/∂z , mc2 R
(A8.11)
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where νz = u(z, t)(r 2 /R 2 ). A solution satisfying the initial condition u(t = 0) = 0 is 2r 2 t I 2 ∂R/∂z dt . νz (r, z, t) = 2 (A8.12) R 0 mc2 R In particular, for the case when a current I (t) = I0 and the initial plasma column radius R0 are constant, the integral in Eq. (A8.12) may be evaluated with the help of the relation (A8.8) and the solution (A8.9). For the axial velocity we obtain a solution R0 R0 t t ∂ ln ρ0 r2 νz (r, z, t) = ln 1+ . (A8.13) − √ R t0 2t0 ∂z 2t0 ln(R0 /R) R This solution demonstrates that Eqs. (A8.8), (A8.11), and (A8.12) describe the plasma flow along the axis and the plasma column compression. The plasma flows along the Z axis from lower density to higher density and is compressed radially. So the plasma is compressed three-dimensionally, unlike the 2D compression in the homogeneous cylindrical case. Appendix B: Estimations for the Motion Dynamics of a Sheath in the Ionized Gas via the Snowplow Model In the snowplow model (Fig. B8.1), the sheath in motion with velocity V , driven by the magnetic field pressure, rakes up the ambient ionized gas with density ρ, i.e., the mass per unit area, m, of the sheath increases; the acceleration of the sheath under magnetic field pressure is described by the momentum equation: dm = V ρ, dt
d B2 (mV ) = . dt 8π
(B8.1)
For a given current I (t) the magnetic field at radius R is B = 0.2I /R, where the magnetic field is measured in gauss, the current in amperes, and the radius in cen-
Figure B8.1 Snowplow model.
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timeters. For the case when motion of a sheath is along the Z axis, these equations may be solved analytically for a set of dependences of the current on time. In particular, for a linearly rising current within the time interval 0 < t < tm , i.e., I (t) = Im (t/tm ), it follows that t B V = Vsp = √ = Vm , tm 12πρ Vm =
m=ρ
Vsp dt = ρVm
0.2Im , √ R 12πρ
t2 , 2tm (B8.2)
where the velocity is measured in centimeters per second, and the density in grams per cubic centimeter. The solution (B8.2) shows that with linearly rising current, the sheath is uniformly accelerated and reaches maximal velocity Vsp = Vm at time t = tm . Stretching of the sheath in the tangential direction due to the dependence of the magnetic pressure on radius (B 2 /8π ∝ 1/R 2 ) may modify the ideal snowplow motion. Equations describing snowplow motion with a curved sheath may be found in Ref. 15. But they are too complicated to obtain analytical solutions even in such a simple model. To estimate the influence of sheath stretching, let us suppose, contrary to the snowplow model, that the density of the ambient plasma does not attach to the sheath, but instantly flows down along the sheath, because a sheath in a radiating plasma has a finite thickness. In this case the upper limit for the sheath velocity is the magnetic sound speed in the plasma. In the limit of intensely radiating plasma, the magnetic pressure is much greater than the thermal one (B 2 /8π P ), and the magnetic sound speed is UM ≈ √
B . 4πρ
(B8.3)
Comparing Eqs. (B8.2) and (B8.3), we see that √ the ratio of the maximum possible velocity UM to the snowplow velocity Vsp is 3. The current-sheath thickness is described by the magnetic field diffusion equation and the continuity equation of the magnetically accelerated plasma.20,40 In the case when the motionless plasma in front of the sheath is negligible, the solutions40 show that the magnetic field in the sheath has a characteristic thickness equal to the skin depth ∼ (c2 t/2πσ)1/2 , and the main sheath density distribution is over a layer half as thick. Another picture takes place if the gas density in front of the sheath is high enough and preionized. The magnetic field diffusion equation written for the azimuthal component B is ∂B ∂ ∂ c2 ∂rB = − νr B + . ∂t ∂r ∂r 4πσ r∂r
(B8.4)
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In the case of quasi-stationary sheath motion, comparing terms on the left-hand side of Eq. (B8.4), we can estimate the characteristic current sheath thickness as δ ∼ c2 /(4πσV ). Appendix C: Calculation of the Laser Energy Transport Process The laser-light transport is calculated by means of a simplified two-direction transfer model taking into account the absorption and reflection of the laser light along an arbitrary given trajectory s(r, z), i.e., ∂ψ+ = −(κl + rl )ψ+ , ∂s
−
∂ψ− = −κl ψ− + rl ψ+ , ∂s
(C8.1)
where ψ+ , ψ− are the flux densities of direct and reflected laser light, respectively. The reflection coefficient rl from the critical-density zone (ω2pe > ω2l ) is rl = (ω2pe − ω2l )1/2 /c. The laser-light absorption coefficient, κl = κst + κr + κbi + γκ bb , includes the interaction of radiation with the electrons, ions, and neutral atoms: κst for collisional (inverse bremsstrahlung) absorption with plasma dispersion properties (critical-density effect),42 κr for resonant absorption (due to Langmuir plasmaoscillation resonant excitation),42 κ bb for the effective bond-bond excitation calculated from spectral tables at laser quantum energy h¯ ωl taking into account the induced deexcitation, and κbi for one-quantum or multiquantum (if the laser quantum energy is lower than the ground-state ionization energy) ionization, calculated from spectral tables also; the parameter γ is introduced to take into account the probability of dissipation of absorbed laser energy in bound-bound electron excitation to thermal energy. The conversion of laser energy absorbed due to level excitation to plasma is realized through nonradiating deexcitation described by the probability w3b . The stepwise ionization described by probability wn is also possible if several quanta are absorbed successively, i.e., the first quantum excites the ground state, the second one excites the resulting state, etc., and just the last one ionizes the atom. The parameter γ is determined by these probabilities and the spontaneousemission probability wse , viz., γ ≈ (w3b + wn )/(w3b + wn + wse ), calculated from spectral tables. Under these approximations, the heating of electrons by the laser light flux Le in the energy Eq. (8.8) is G = ∇ · Le = κl (ψ+ + ψ− ).
(C8.2)
References 1. International Technology Road Map for Semiconductors (ITRS), 2003 edition. Available at www.sematech.org. 2. G. O’Sullivan and P. K. Carroll, “4d-4f emission resonances in laser-produced plasmas,” J. Opt. Soc. Am. 71(3), 227 (1981).
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3. S. V. Zakharov, P. Choi, C. Dumitrescu, V. G. Novikov, A. Yu. Kroukovski, and K. D. Ware, “Performance evaluation on discharge & laser based EUV sources using Z∗ 2-D radiation MHD simulations,” EUVL Source Workshop, Santa Clara, CA (February 2003). Proceedings available at www.sematech.org. 4. B. F. Rozsnyai, “Collisional-radiative average-atom model for hot plasmas,” Phys. Rev. E 55, 7507–7521 (1997). 5. A. F. Nikiforov, V. G. Novikov, and V. B. Uvarov, Quantum-Statistical Models of Hot Dense Matter and Methods for Computation of Opacity and Equation of State, Fizmatlit, Moscow (2000) (in Russian). 6. V. G. Novikov and S. V. Zakharov, “Modeling of non-equilibrium radiating tungsten liners,” J. Quant. Spectrosc. Radiat. Transfer 81, 339–354 (2003). 7. V. G. Novikov, V. S. Zakharov, A. F. Nikiforov, S. V. Zakharov, and P. Choi, “Ionization and excitation rate calculations in nonequilibrium plasma of EUV source,” EUV Source Workshop, Santa Clara, CA (February 2004), proceedings available at www.sematech.org; and V. S. Zakharov, “Calculations of excitation and ionization rates for multicharged ions by using a quantum-statistical model,” Lomonosov MSU, 2003 report (in Russian). 8. V. A. Vainstein, I. I. Sobelman, and E. A. Yukov, Excitation of Atoms and Broadening of Spectral Lines, Nauka, Moscow (1979) (in Russian). 9. W. Lotz, “Electron-impact ionization cross-sections and ionization rate coecients for atoms and ions,” Astrophys. J. Suppl. 14, 207–238 (1967). 10. D. Mihalas, Stellar Atmospheres, 2nd ed., Freeman, San Francisco, CA (1978). 11. D. E. Post, R. V. Jensen, C. B. Tarter, et al., “Steady-state radiative cooling rates for low density high temperature plasmas,” At. Data Nucl. Data Tables 20, 397–439 (1977). 12. M. Busquet, “Radiation dependent ionization model for laser-created plasmas,” Phys. Fluids B 5, 4191–4206 (1993). 13. V. G. Novikov and A. D. Solomyannaya, “Spectral characteristics of plasma consistent with radiation,” High Temp. 36, 858–864 (1998) (in Russian). 14. S. I. Braginskii, Reviews of Plasma Physics, Consultants Bureau, New York, Vol. 1, 205–292 (1965). 15. V. V. Vikhrev and S. I. Braginskii, “Z-pinch dynamics,” Rev. Plasma Phys. 10, 251–318 (1980) (in Russian). 16. P. Choi and M. Favre, “Fast pulsed hollow cathode capillary discharge device,” Rev. Sci. Instrum. 69, 3118–3122 (1998). 17. M. Mond, I. Rutkevich, Y. Kaufman, P. Choi, and M. Favre, “Ionization waves in electro-beam-assisted, shielded capillary discharge,” Phys. Rev. E 62(4), 5603–5617 (2000). 18. S. V. Zakharov, A. F. Nikiforov, V. G. Novikov, et al., “ZETA Code: Physical Models and Numerical Algorithms,” 1994 KIAM report, Moscow. 19. R. Benattar, P. Ney, A. Nikitin, S. V. Zakharov, et al. “Implosion dynamics of a radiative composite Z-pinch,” IEEE Trans. Plasma Sci. 26, 1210–1223 (1998). 20. R. Benattar, S. V. Zakharov, A. F. Nikiforov, V. G. Novikov, et al., “Influence of magnetohydrodynamic Rayleigh–Taylor instability on radiation of imploded heavy ion plasmas,” Phys. Plasmas 6, 175–187 (1999).
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21. S. V. Zakharov and P. Choi, “The radiation magnetohydrodynamics of a nanosecond capillary discharge,” IEEE Conf. Rec. Pulsed Power Plasma Science 2001, p. 73, Las Vegas, NV (2001). 22. L. Jushkina, A. Chuvatin, S. V. Zakharov, S. Ellwi, and H.-J. Kunze, “EUV emission from Kr and Xe capillary discharge plasmas,” J. Phys. D Appl. Phys. 35, 219–227 (2002). 23. A. F. Nikiforov, V. G. Novikov, V. B. Uvarov, V. V. Dragalov, and A. D. Solomyannaya, Third International Opacity Workshop & Code Comparison Study, WorkOp-III:94, Final Report MPQ 204, Max-Planck-Institut für Quantenoptik, Garching, Germany (1995). 24. C. W. Hirt, A. A. Amsden, and J. L. Cook, “Arbitrary Lagrangian–Eulerian computing method for all flow speeds,” J. Comput. Phys. 14, 227–253 (1974). 25. A. A. Samarski and Yu. P. Popov, Difference Schemes for Gas Dynamics, Nauka, Moscow (1973) (in Russian). 26. M. P. Galanin and Yu. P. Popov, Quasistationary Electromagnetic Fields in Inhomogeneous Media, Nauka, Fizmatlit, Moscow (1995) (in Russian). 27. A. Yu. Krukovskiy, “Convergence of the forward-backward substitution method for the difference scheme of one-dimensional magnetic hydrodynamics,” KIAM Preprint 113, 1–12, Moscow (1988). 28. W. F. Noh, Methods in Computational Physics. Vol. 3. Fundamental Methods in Hydrodynamics, Academic Press, New York, p. 117 (1964). 29. V. G. Novikov, V. V. Vorob’ev, L. G. D’yachkov, and A. F. Nikiforov, “Effect of a magnetic field on the radiation emitted by a nonequilibrium hydrogen and deuterium plasma,” J. Exp. Theor. Phys. 92, 441–453 (2001). 30. M. A. Leontovich and S. M. Osovets, “About mechanism of current compression at fast and powerful gas discharge,” Atomic Energy 3, 81–84 (1956). 31. V. F. D’yachenko and V. S. Imshennik, “Two-dimensional magnetohydrodynamic model of Z-pinch plasma focus,” Rev. Plasma Phys. 8, 164–246 (1974) (in Russian). 32. A. Goldberg, B. F. Rozsnyai, and P. Thompson, “Intermediate-coupling calculation of atomic spectra from hot plasma,” Phys. Rev. A 34, 421–427 (1986). 33. I. Krisch, P. Choi, J. Larour, M. Favre, J. Rous, and C. Leblanc, “A compact ultrafast capillary discharge for EUV projection lithography,” Contrib. Plasma Phys. 40, 135–140 (2000). 34. M. Favre, P. Choi, H. Chuaqui, I. Mitchell, E. Wyndham, and A. M. Leñero, “Experimental investigation of ionization growth in the pre-breakdown phase of fast pulsed capillary discharges,” Plasma Sources Sci. Technol. 12, 78–84 (2003). 35. P. Choi, A. Conti, C. Dumitrescu, et al., “A high repetition rate discharge EUV source,” 1st International EUVL Symposium, Dallas, TX (October 2002). Proceedings available at www.sematech.org. 36. P. Choi, R. Aliaga-Rossel, V. Braic, et al., “The SOARING micro plasma pulse discharge EUV source,” EUV Source Workshop, Santa Clara, CA (February 2004). Proceedings available at www.sematech.org.
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37. S. V. Zakharov, P. Choi, V. G. Novikov, A. D. Solomyannaya, and A. Yu. Kroukovski, “Performance evaluation on discharge EUV sources using 2-D radiation MHD simulations,” 1st International EUVL Symposium, Dallas, TX (October 2002). Proceedings available at www.sematech.org. 38. S. V. Zakharov, P. Choi, C. Dumitrescu, V. G. Novikov, A. Yu. Kroukovski, and K. D. Ware, “Performance evaluation on discharge and laser based EUV sources using Z∗ 2-D radiation MHD modeling,” 2nd International EUVL Symposium, Antwerp, Belgium (September 2003). Proceedings available at www.sematech.org. 39. I. Fomenkov, W. Partlo, R. Ness, et al., “Optimization of a dense plasma focus as a light source for EUV lithography,” EUV Workshop, Santa Clara, CA (February 2002). Proceedings available at www.sematech.org. 40. S. F. Grigor’ev and S. V. Zakharov, “Magnetohydrodynamics of an intensely emitting liner plasma,” Sov. Tech. Phys. Lett. 13, 254–257 (1987). 41. R. de Bruijn, K. Koshelev, S. Zakharov, and F. Bijkerk, “EUV yield enhancement due to propagating shockwaves in laser produced plasmas,” 2nd International EUVL Symposium, Antwerp, Belgium (September 2003). Proceedings available at www.sematech.org. 42. J. Duderstadt and G. Moses, Inertial Confinement Fusion, Wiley, New York (1984). 43. V. G. Novikov and A. D. Solomyannaya, “Calculations of spectrum of multicharged ions by using intermediate coupling scheme,” KIAM Preprint 65, Moscow (2001). 44. P. Choi and C. Dumitrescu-Zoita, “On the radiative collapse phenomenon,” Dense Z-Pinches, 4th Int. Conf., AIP Conf. Proc. 409, 51 (1997). 45. J. Pankert, “Philips’s EUV lamp: Status and roadmap,” 2nd International EUVL Symposium, Antwerp, Belgium (September 2003). Proceedings available at www.sematech.org. 46. G. A. Mesyats, Explosive Electron Emission, URO-Press, Ekaterinburg (1998).
Sergey V. Zakharov received the doctoral degree in physicalmathematical sciences from Kurchatov Institute of Atomic Energy, Moscow, in 1984. He joined Troitsk Institute of Innovation and Fusion Research (TRINITI), Russia, in 1981, where he was head of the theoretical laboratory until 2005. Currently he is a head scientist at RRC Kurchatov Institute, Moscow. For work on the interaction of high-power electron beams with dense gases, he was awarded the State Prize for young scientists and engineers in 1987. For research on HEDP and radiating multicharged ion plasmas, he received the Distinguished Government Award in 1997. Since 1999 he has been a principal scientist at EPPRA SAS, France, where he works on the theory of nonequilibrium heavyion plasmas and the modeling of discharge and LPP radiation sources. Under his leadership the radiation MHD codes ZETA and Z∗ were created and are being developed.
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Vladimir G. Novikov, of the Keldysh Institute of Applied Mathematics of Russian Academy of Sciences, works in the fields of atomic physics, numerical methods in plasma physics, and radiation transport. He is the author or coauthor of more than 100 scientific articles and two monographs. He is one of the main contributors to the code THERMOS, which is used for calculation of atomic structure, energy levels, equations of state, opacity, and emissivity with spectral details for high-temperature multicharged plasmas in LTE and non-LTE conditions. Peter Choi is the Chief Scientist at EPPRA SAS, which he cofounded in 1996 with the mission to transfer advanced pulsed power and plasma technology from the laboratory to industrial applications. He obtained his B.Sc. in physics at Imperial College, London, in 1972, and his Ph.D. in plasma physics from the University of London in 1983. Dr. Choi has 30 years of research experience as well as technical and program management in the science and technology of high-energy-density plasmas, transient hollow-cathode discharges, electromagnetic radiation, neutron- and other particle-beam generation, transient diagnostics, and pulsed power. He has extensive experience in large-scale transnational collaborative research projects and has published more than 200 papers, of which more than 60 were in refereed journals.
Chapter 9
HEIGHTS-EUV Package for DPP Source Modeling A. Hassanein, V. Morozov, V. Sizyuk, V. Tolkach, and B. Rice Contents 9.1 Introduction 9.2 Magnetohydrodynamics 9.3 External Electric Circuit 9.4 Detailed Radiation Transport 9.5 Atomic Physics and Opacities 9.6 Results and Discussion 9.7 Conclusion Acknowledgments References
277 279 281 282 286 294 296 296 296
9.1 Introduction This chapter presents an integrated model that is being developed to describe the hydrodynamic and optical processes that occur in DPP devices for EUVL applications. The developed model will eventually address the following subjects: plasma evolution and magnetohydrodynamic (MHD) processes, atomic data and plasma properties, detailed photon radiation transport, and interaction between plasma/radiation and material. Regions with differing propagation speeds of perturbation require accurate numerical solutions of the MHD equations. The total variation diminishing (TVD) scheme in the Lax-Friedrich formulation for the description of magnetic compression and diffusion in a cylindrical multidimensional geometry is the most suitable and is used in our model. Depending on the complexity of the problem and the availability of computer time, a combination of various atomic and plasma models is being developed for populations of atomic levels, ion concentrations, plasma properties, and opacities. These include a collisional radiation equilibrium plasma model, a Hartree-Fock (HF) self-consistent-field atomic model, and a Hartree-Fock-Slater (HFS) method with splitting of atomic levels. Because of its influence on the whole dynamics of the discharge, radiation transport 277
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for both continuum and lines with detailed spectral profiles is modeled by various discrete-ordinate and Monte Carlo methods. The developed models have been integrated into the HEIGHTS-EUV computer simulation package. The features of the package allow one to study the hydrodynamics and radiation of two-gas mixtures in dense plasma focus (DPF) devices in the presence of impurities and erosion products that can affect radiation output. The goal of this chapter is to provide an overview of methods and techniques we use to simulate MHD and optical processes that occur in DPP devices of various electrode constructions. The general types of DPP devices that can be simulated within the HEIGHTS-EUV package are schematically shown in Fig. 9.1: (a) the DPF device, (b) the Z-pinch device, and (c) the hollow-cathode triggered pinch plasma source.1–3 The electrodes are drawn solid and shown in gray. The device is filled with xenon gas under an initial pressure in the range of several tens of millitorr at room temperature, corresponding to an initial density of the gas in the range of 1014 –1015 cm−3 . It is also assumed that a preionization step heats the gas to a temperature of near 1 eV and initiates the discharge. Typical representatives of the DPP devices are the conduction-type devices. The plasma is an element of the electric circuit, which gets its discharge current from the feeding capacitor C0 . The simulation of the discharge by using the external (experimentally recorded) current may lead to the violation of the selfconsistency principle, because the energy balance is not conserved and the plasma dynamics can be distorted. The physical processes that take place in these DPP devices are identical and can be described within the same mathematical model. The distinguishing features of each particular design can also be affected by the initial and boundary conditions, such as the design and geometry of solid walls, the initial plasma parameters, the parameters of the electric circuit, and the methods of
(a)
(b) Figure 9.1 Schematics of DPP devices.
(c)
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turning the device on and off. The MHD processes, radiation transport, and thermal conduction are implemented as a part of the HEIGHTS-EUV package, while design-specific features are implemented as additional blocks. 9.2 Magnetohydrodynamics The behavior of a conductive flow in the magnetic field due to the current displacement triggered by the discharge is described by the general set of 3D resistive conservative MHD equations. In modeling such functioning DPP devices as Z-pinch, plasma focus, and -pinch devices, the organization of the correct energy exchange is a key to successful simulation. The energy exchange is determined by the set of different energy transport processes, including magnetic diffusion, thermal conduction, and radiation energy loss. The plasma is represented by the conservative variables of mass density ρ, momentum density ρv, total energy density e, and magnetic field B: ∂ρ + ∇ · (ρv) = 0, ∂t 1 ∂ρv + ∇ · ρvv + ptot − BB = 0, ∂t 4π ∂etot 1 c2 η (∇ × B) × B + ∇ · v(etot + ptot ) − (v · B)B + ∂t 4π 16π2 = Qth + Qrad , ∂B c2 + ∇ · (vB − Bv) + ∇ × (η∇ × B) = 0. ∂t 4π
(9.1) (9.2)
(9.3) (9.4)
Equations (9.1)–(9.4) represent the conservation of mass, momentum, energy, and magnetic flux, respectively. If not mentioned otherwise, all values are given in Gaussian units. In the rest of the chapter, the magnetic permeability µ is assumed to be 1. The total energy density is determined as a sum of internal, kinetic, and magnetic energy densities, whereas the pressure term is separated into hydrodynamic and magnetic parts: B2 ρv2 B2 = eint + + , 8π 2 8π B2 ptot = ph + . 8π etot = eh +
(9.5)
To complete this full system of MHD equations, functional forms for the thermodynamic pressure ph = ph (eint , ρ) and resistivity η = η(eint , ρ) are calculated from the equation of state, discussed below. Details of implementing and solving the set of the MHD equations by the TVD method in the Lax-Friedrich formulation for cylindrical geometries can be found elsewhere.4–6 The thermal conduction
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must be calculated for the gas-plasma environment, the properties of which can significantly vary from point to point. Direct integration of the heat-flux divergence ∇λ · ∇T within the hydrodynamic scheme can often lead to nonconvergence and disruption of the solution. An alternative approach is to present the divergence term as a heat source Qth and organize, in cylindrical coordinates, a separate thermal conduction scheme: ∂T ∂ ∂T ∂etot 1 ∂ − rλ − λ = 0, ∂t r ∂r ∂r ∂z ∂z ∂etot Qth = = ∇λ · ∇T , ∂t
(9.6) (9.7)
where Qth is the energy correction to the energy Eq. (9.3), and λ = λ(eint , ρ) is the thermal conductivity. In the evolution of the plasma pinch, the temperatures of the plasma can vary within the broad range from fractions of an electron volt to hundreds of electron volts. At such different temperatures, several mechanisms can contribute to the thermal conductivity. At low temperatures with low charge state, the classical elastic scattering by neutral atoms gives the main contribution to the total thermal conductivity. Correction is needed to allow for the dependence of the atom diameter on the energy of impact. At higher ionization states, an ambipolar diffusion—the diffusion of the neutral atoms in the plasma—contributes to the total value. When a neutral atom appears in the hot area, it is ionized, losing energy equal to the ionization energy. At still higher ionization states, the electronic thermal conduction is a main contributor, which is given by the classic Spitzer formula with the correction for nonideality of the plasma. Similarly, we can also calculate the ionic thermal conduction, but it is substantially weaker than the electronic conduction. The process of energy transfer by the photons emitted from the hotter areas and absorbed by the colder ones is included directly in the form of radiation transport, as described below. In view of the cylindrical symmetry of a DPP device, we wrote the general set of MHD Eqs. (9.1)–(9.4) in cylindrical coordinates (r, ϕ, z); we neglected the plasma motion in the ϕ direction and assumed that the magnetic field had only one component Bϕ . These simplifications allowed us to reformulate the problem in coordinate form, which provided efficient numerical implementation and various easily implemented enhancements. The design features and the conditions of a particular EUV source are described in the form of boundary conditions.5,7 In simplified form, one may subdivide these conditions into three major parts: • Hydrodynamic conditions are set on the boundaries of the hydrodynamic domain and include the condition of free pass, the conditions on the inflow and outflow, and the condition of the symmetry of the device.
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• Magnetic conditions are set on the magnetic field and include the condition of the driven current in the electric circuit in the area of the feeding voltage, the condition at the conductive walls, and the condition at the axis of symmetry to provide the cylindrical symmetry of the magnetic field. • Thermal conduction conditions are set at the boundaries of the domain and include the given temperature of the wall, the condition of the insulating wall, and the conditions of incoming and outgoing heat flux. 9.3 External Electric Circuit The most important factors in initiating and governing the plasma discharge in a DPP device are the design and parameters of the external electric circuit. As shown in Fig. 9.2, the electric circuit is normally represented by a set of three elements: the direct conductance C0 , the resistance R0 of the wires, and the parasitic inductance L0 . The circuit is incorporated into the MHD, where the DPP device is given by its resistance RDPP and inductance LDPP . Since the plasma parameters depend upon the whole dynamics of the discharge, they provide feedback from the MHD to the electric circuit, changing the behavior of the current as a function of time. The voltage drop in the DPP device is caused by the induced and the ohmic voltages. The inductance of the DPP device can be expressed by the Faraday law, which describes an induced voltage caused by the change of the magnetic flux. The resistance losses of the device are calculated from the Joule heating. Finally, the distribution of the continuous current in the electric circuit is regulated by the Kirchhoff law, which can be written for the voltage on a capacitor as a function of time. Being incorporated into the general set, the electric-circuit equation is solved self-consistently with the MHD in the form ∂ ∂ L0 I (t) + R0 I (t) + LDPP I (t) + RDPP I (t), ∂t ∂t I (t) ∂U (t) =− . ∂t C0
U (t) =
Figure 9.2 Schematic of electric circuit for a typical DPP device.
(9.8)
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Figure 9.3 shows results of HEIGHTS simulation of the current for various DPP devices. In general, the dynamics of the process is described similarly for most devices, despite the differences in design and initial conditions of simulated devices and experimental facilities. 9.4 Detailed Radiation Transport If the density of the excited particles in the plasma is high enough, one of the substantial mechanisms of heat exchange is radiation transport. The transfer of radiant energy takes place only when the mean free path of a photon corresponding
Figure 9.3 Experimental (from Ref. 8) and calculated (from Ref. 9, HEIGHTS) current profiles.
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to the center of the emitting line is much less than the size of the hydrodynamic domain. In such a condition the radiation transfer is carried out by those photons, the frequency of which corresponds to the wings of the emitting lines and results in the absorption in colder areas of those photons emitted from the hotter plasma parts. In studying the transfer of the radiant energy, one needs to distinguish two aspects of the modeling of a DPP device. First, solving the hydrodynamic part of the problem requires correction (redistribution) of the plasma internal energy and, accordingly, correction of the evolution of the whole pinch dynamics. The key is the accurate and detailed calculation of the radiant energy redistribution in the whole plasma domain over the very broad spectral range of participating photons. The second aspect is the detailed calculation of the effective radiation of the EUV source within the operating energy range of 13.5 nm ±2%. In this case, the calculation of the radiation transport must be restricted to take account of only those photons whose energies are in the mentioned range. In numerical simulation of the radiation transport processes, the radiant energy flux is calculated by integrating the radiation transport equation (RTE),10,11 which represents the conservation of emitted and absorbed energy along the direction of the transfer. Deterministic transport methods divide the computational domain in space, energy, and angles.12 The radiation intensity along each direction is determined by integrating the RTE, and the directions are given by the angles of the chosen numerical quadrature. In contrast to the direct resolution of the integrodifferential RTE, where one calculates a continuous function of the radiation intensity, the probabilistic model of the energy redistribution operates in discrete ranges of the radiative energies.11 Given the importance of the correctness and the accuracy of the radiation transport, we are using both methods to ensure and benchmark the validity of our simulation. At each point of the MHD zone, the local temperature T , the Planck function IP , and the optical coefficients κemi and κabs of emission and absorption of the photon with energy E determine the specific intensity of radiation. To solve for the radiation transport in axisymmetric cylindrical coordinates (r, z) by the discreteordinate method (DRT), the RTE for intensity IE can be written along the direction s as dIE ∂IE ∂IE 1 − µ2 ∂IE + cos θ (9.9) = sin θ µ + = κemi IP − κabs IE . ds ∂r r ∂µ ∂z Here, θ is the angle between the direction of the ray (s) and the z axis, ϕ is the angle between the projection of the direction s on the plane perpendicular to z and the normal to the cylindrical surface, and µ = cos ϕ. The intensity in the direction s is calculated by integration over all the photon frequencies. The net flux Srad is obtained by integrating over all the angles: Srad =
2π
δϕ 0
0
π
IE (θ, ϕ) cos θ sin θδθ dE.
(9.10)
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Finally, the radiation energy loss in each cell is found from Qrad = ∇ · Srad . Essentially, this method is the result of finite-differencing of the directional dependence of the RTE. Integrals over solid angles are approximated by numerical quadrature, the choice of which defines the directions of the DRT. The solution is carried out simultaneously with the energy-balance solution to provide the distribution of the local energy source, temperature, and density profiles. The method is timeconsuming and resource-intensive. This makes it difficult to conduct a parametric study of a DPP device in practice. Alternatively, the Monte Carlo-based radiation transport (MCRT) method handles and analyzes the discrete portions of the radiant energy separately. Studying the trajectory and the behavior, as well as the number, of emitted and absorbed photons in the test energy groups at each point of the plasma domain (or at the points that present the major interest), one may evaluate the redistribution of the energy due to photon transport. The energy and the trajectory of photon movement are determined by the Monte Carlo technique. It is supposed that each portion is a monochromatic set of photons. The total energy of a portion is a sum of the energies of the component photons, and the portion is called a macrophoton or photon bundle. The number of test photon bundles is determined by the hydrodynamic parameters of a cell and analyzed by the MCRT method. The energies of the bundles are distributed according to the emission coefficient of the cell. Later on, the history, the behavior, and the paths of the photons are statistically accumulated in the form and energy redistribution within the domain. To calculate the number N of photons emitted within the spectral range [Emin , Emax ] by a domain of volume V per unit time, the emission coefficient κemi (T , ρ, ε) needs to be integrated with the Planck function over total spectrum of energies ε:13 N =V
Emax Emin
κemi (T , ρ, ε)ε2
e
h¯ 3 π2 c2
ε/T
−1 −1 dε.
(9.11)
Here, as elsewhere below, we use traditional notation for the Planck constant h¯ and speed of light c. The energy of the photon is calculated accordingly to the probability density, which in turn is expressed through the emission of the cell. After moving through the domain, the photon can be absorbed as described by the absorption probability density, which grows exponentially with the photon mean free path. Finally, the correction Qrad in the energy Eq. (9.3) due to radiation transport is found, knowing the number and the energy of emitted and absorbed photons in each cell of the hydrodynamic domain: Qrad =
N abs i
εi −
N emi
εj .
(9.12)
j
To improve the efficiency of the method, we utilize weight factors of the statistically collected events. Based on the emission of the cells, the first factor is used
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to rebalance the number of emitted photons from the less-emitting cells in favor of the most-emitting cells. The accuracy of the computation is regulated by the maximal number Nmax of photons emitted from a cell. Another weight factor is used to avoid tracking those photons that are emitted and immediately absorbed within the same cell. The comparative results on the accuracy of DRT and MCRT methods are shown in Fig. 9.4 for typical temperature and density distributions, obtained from the simulation of a Cymer-like device. Both the quantitative and the qualitative behavior of the radiation flux are the same, despite the Monte Carlo method being significantly
Figure 9.4 Accuracy of HEIGHTS calculations for radiation transport (arb. units).
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faster by approximately a factor of 300. This also confirms the high accuracy and reliability of the implementation of the methods. 9.5 Atomic Physics and Opacities Several studies14,15 report that radiative emission and transport play a key role in the dynamics and energy balance of laboratory plasmas. In recent years, other studies16,17 have shown that the high-temperature, moderate-density plasma is not in local thermodynamic equilibrium (LTE), and the radiative properties of plasmas that are optically thick to line radiation are not well described by either coronal or Saha–Bolzmann models. Normally, in the case of intermediate temperatures and densities, when collisional processes are still significant but, at the same time, radiative effects become apparent and are not negligible, it is necessary to solve the system of kinetic equations self-consistently with the radiation field. The model in its self-consistent formulation takes account of nonlocal processes of photoexcitation and photoionization, and that significantly complicates the computations. The problem becomes particularly difficult for high-Z plasmas because of their very large number of ionization and excitation levels. The simulation of the dynamics of the pinch evolution is a typical problem with a wide range of working temperature and density values and so with a very complicated ionic structure. Detailed resolution of each possible level for each possible ion, and consequently each electronic transition in the ion, over the wide ranges of temperatures, densities, and energies is enormously laborious, especially when taking account of the complicated fine structure of each split level. Thus, consistent solving of the MHD and radiation transport equations requires the plasma properties and equation of state be obtained on the basis of simplified methods of calculation for the structures of the atomic levels and transition probabilities. One such method is the HFS approximation,18 which determines the energies and other atomic characteristics for each nl configuration of each ion that might appear in the plasma. In the condition of central symmetry, a wave function of an N -electron atom can be represented in the form of the product of radial and angular constituents. The radial wave function of an atom can be represented as the product of radial wave functions of the electrons. It is assumed that equivalent electrons have the same radial wave function. Numerical resolution of the HFS equation for each nl configuration is performed by the iterative process described in Ref. 19. The set of calculated binding energies forms the structure of the energy levels, and each value represents the energy required to remove a given electron from the atom. The wave function found from solution of the HFS equations can be used to calculate energetic and probabilistic ion properties. The wavelengths and spinorbit splitting constants are the main energetic properties. The probabilistic properties, such as oscillator strengths and photoionization cross sections, are expressed
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through the matrix elements of two or more radial wave functions of participating initial and final states. This study utilizes the description of populations of atomic levels by a collisional-radiation equilibrium (CRE) formulation, which is equally applicable to the limited cases of temperature ranges and intermediate-temperature intervals, because it includes both collisional and radiative effects. The fact that the CRE model considers the transitions between all atomic levels is of particular importance. Nonlocal effects are allowed for by an escape factor,20 which neglects photoexcitation in the continuum and reduces the strength of spontaneous transitions. Such an approximation is a fair description of the plasma behavior under conditions when an external source of hard radiation is absent. The plasma ionization state and population levels n for a prescribed set of temperatures and densities are calculated by solving the system of kinetic equations in stationary form: dni = −ni Kij + nj Kj i = 0. dt j =i
(9.13)
i=j
Collisional electron excitation and deexcitation, collisional electron ionization, three-body recombination, spontaneous transition, and photo- and di-electronic recombination are included in the calculation of the total rates of electron transition, Kij , from level i to level j . The ion and electron concentrations Ni and Ne are found from the known population levels for a given temperature and substituted into a set of equations of state. Generally, a two-temperature approximation for the pressure p contains corresponding terms for the kinetic energies of ions and electrons. The equation for the internal energy eint contains the terms for ionization and excitation of electrons: p = kTi Ni + kTe Ne , i
1 3kTe Ne 3kTi i Ni + + Ni (Ri + Qi ), eint = 2ρ 2ρ ρ
(9.14)
i
where Ri is the sum of ionization potentials from the neutral atom to the (i − 1)th ion, and Qi is the mean excitation energy of the ith ion. In our approximation, the electron and ion temperatures are set equal: Te = Ti = T . The reciprocal of the resistivity η—the electrical conductivity σ—is the sum of conductivities σc and σn corresponding to electron scattering on charged and neutral particles21,22 : 1 1 1 η= = + , σ σc σn
√ 4 2 (kTe )3/2 β σc = √ , π π e2 Z
3Ne e2 . σn = √ 2πme kTe N0 s0 (9.15)
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Here, we use standard notation for the Coulomb logarithm , concentration of neutral atoms N0 , electron charge e, and mean ion charge Z. The parameter β is an electron-electron scattering correction.22 Empirical values of the transport cross sections s0 are taken from Ref. 23. The computational accuracy and completeness of calculated opacities depend upon the accuracy and completeness of the atomic data (such as electronic wave functions, energy levels, transition probabilities, oscillator strengths, and other derived values) and populations of atomic levels. As earlier shown in Refs. 5, 6, 24, and 25, taking account of the electrostatic and spin-orbit splitting of atomic shells and spectral lines may influence the quantitative and qualitative characteristics of radiation transport effects and the dynamics of the energy balance in the plasma. Self-consistent-field methods such as the Dirac-Fock (DF) or HF are believed to be the most accurate and practical atomic methods.26,19 However, the very large number of energy levels limits their applicability for plasma calculations. A method for calculating the optical coefficients for high-Z plasmas within the CRE model was developed and implemented in Ref. 24. The distinguishing feature of the method is the joint use of HFS atomic data and Racah techniques for angular moments. The splitting of a configuration is interpreted as a switch to the energy level being dependent on the quantum numbers L, S, and J , as well as on the quantum numbers that uniquely specify the energy of a term. With the first-order approximation of perturbation theory, one can obtain the energetic corrections that give the energy of electron interaction27 : E=
k
Fk (nl, nl)fk +
k
Fk nl, n l ak + Gk nl, n l bk .
(9.16)
k
The three terms on the right side express respectively the interaction between equivalent electrons inside the shell and the direct and exchange electron interactions for the nl and n l shells. The expressions for the Slater integrals Fk and Gk and the angular factors fk , ak , and bk are rather complex and can be found in the literature on the theory of atomic structure.27,28 Spin-orbit splitting results in either one-particle interaction of the electron’s spin with its own orbital angular momentum, or the interaction of the total spin of a shell with the total orbital angular momentum of that shell. More complicated effects are neglected. The splitting of unfilled shells with equivalent electrons is given by cumbersome formulas and depends on the type of coupling. We use the LS-coupling approximation, and the spin-orbit splitting is determined by the Landé interval rule29,30 : EJ = 0.5 · A · [J (J + 1) − L(L + 1) − S(S + 1)],
(9.17)
where A is the fine-structure splitting constant. Numerical implementation of energy-level splitting is done by several procedures, including calculation of optical coefficients of absorption and emission, the
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photoabsorption threshold, and the kinetic matrix for generating populations of levels. The procedure of splitting is realized similarly for all mentioned calculations, and its algorithm depends on the type of splitting level. The relative probabilities for split components are calculated from the corresponding oscillator strength of the transition with the help of the Racah technique, as described in Refs. 31 and 24. The assumption that the Boltzmann equilibrium is reached between split components of the same configuration significantly simplifies the calculation of relative populations in that configuration. Then, the ionization state and relative populations of levels can be derived by means of the traditional CRE model for the nl shell. The electronic transitions and their accompanying absorption and emission of photons are subdivided into three types: bremsstrahlung; photoionization from ground, excited, and inner levels; and discrete transitions. The latter are approximated in the form of dipole transitions and include transitions between ground and excited states, transitions between excited states, and, partly, the transitions from inner shells. Because of their importance, the profiles of spectral lines are processed very carefully by means of the major broadening mechanisms such as radiation, Stark, Doppler, and resonance broadening.32 The total absorption coefficient κabs is calculated as a sum of absorption coefficients for free-free (κff ), bound-free (κbf ), and bound-bound (κbb ) radiation transitions, weighted with the population levels Nij , where index i refers to the ionization state, and index j to the excitation level. The coefficients are explained as h¯ ω σi (T , h¯ ω)Ni (T , ρ)Ne (T , ρ) 1 − exp − , κff (T , ρ, h¯ ω) = kT i σij (h¯ ω)Nij (T , ρ), (9.18) κbf (T , ρ, h¯ ω) = i
κbb (T , ρ, h¯ ω) =
j
πe2 fj k (T , ρ, ω)Nij (T , ρ). me c i
j,k
Knowing the cross sections of inverse processes, we can calculate the total emission coefficient κemi by similar formulas. The values of the oscillator strengths fj k , photoionization cross sections σij , line profile , and Gaunt factors Gi are given elsewhere.24,31,33 The results from computation of the absorption coefficient of the xenon plasma for our simulation density (1 × 1015 cm−3 ) and temperature (50 eV) are shown in Fig. 9.5. Additionally, detailed resolution is given for several important energy ranges. The computations are from the CRE model with several modifications: continuum absorption, continuum with HFS-line absorption, and continuum with split-line absorption. The width of the frequency interval was comparable to the Doppler width of the strongest spectral lines, which provides satisfactory resolution of line profiles. Major differences are observed in the energy interval from 10 to
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Figure 9.5 Absorption coefficients of Xe plasma at 50 eV and 1 × 1015 cm−3 .
3000 eV. At around 100 eV, the lines are split, corresponding to transitions 4dq 4dq−1 4f, 4dq -4dq−1 5p, and 4p6 4dq -4p5 4dq+1 . The amplitudes of the split lines are not very high; however, the number of lines is very large, and practically all lines are optically thin in the energy range in question. By our technique, the detailed emission and absorption spectra are initially calculated on a very fine spectral-frequency mesh (up to 100,000 points) for the expected range of MHD values. Because of the large size of the generated opacity tables, the use of such detailed data is impractical, and the emission and absorption coefficients are averaged over spectral groups. There is no rigorous theory for averaging the opacities over a group of frequencies. Such an averaging procedure may be considered correct only when the absorption coefficient is essentially constant within the group, or the optical thickness of each line is very small, and the absorption becomes a nearly linear function of the frequency. Such a situation is possible only for the continuum, and even in that case, every photoionization threshold must become a boundary of a group. The situation becomes even more complicated for the line spectrum, where the absorption coefficient often exhibits a very deep drop of several orders of magnitude within a very limited frequency interval, say, from the center of a very strong line to the wings of the same line, and the center of the line is optically very thick. More-
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over, the temperature and density values may vary; this condition leads to spectral lines from the other ions, and the width of the existing lines also changes. From a practical viewpoint, an organized selection of several of the strongest lines is a reasonable way to describe optical coefficients in detail within the most important hydrodynamic ranges for typical temperature and density values. The other lines are averaged within broad enough groups. Unfortunately, one does not know the typical values a priori, because the primary goal of the numerical simulation is the determination of the typical hydrodynamic parameters within the important areas of the plasma domain. For a uniform isothermal plasma, the optical thickness of a spectral line is determined by the multiplication of the absorption coefficient of the line by the linear dimension of the plasma: τ(ε) = κabs (ε) · l. In the case of a nonuniform, nonisothermal plasma, this definition is generalized to τ(ε) = κabs (T , ρ, ε)dl over the interval l, where the ion exits emitting at the frequency ε. The borders of the groups are calculated from the following considerations. First, the width of a group, ε, should never exceed αT , where T is the plasma temperature and α is some parameter chosen for averaging. This condition provides the smooth averaging of opacities in the continuum region, where the averaging is normally performed within the broad groups, and the optical thickness is significantly less than unity. The second consideration is the requirement of invariability of the optical coefficient at some chosen value β within the group. This condition provides a well-specified resolution of the spectral lines with the optical thickness nearly at unity, and of the wings of the lines with the optical thickness greater than unity. The final consideration is that all those frequencies that belong in the detailed spectrum to a line with τ(ε) ≥ 1 are also included within the borders of the groups. This arrangement provides a very thorough resolution of strong lines in the averaging spectrum. By variation of the parameters α and β, several group mean opacities are generated with different levels of completeness. Based upon several recent studies,2,34 it was initially supposed that the maximum radiation transport corresponds to the moment of pinch formation. Typical pinch parameters are the following: the temperature is close to 25 eV, the density is 1017 cm−3 , the spectral range in radiation energies varies from 5 to 250 eV, and the average optical plasma thickness is 1 cm. We generated two sets of opacities, averaged over 240 and 791 spectral groups. The comparison of the radiation fluxes showed good agreement and allowed us to choose values for the hydrodynamic parameters from the most-emitting areas. After that, we selected 10 typical temperature and density values and generated the optimal scale of spectral groups, after which, combining all scales, the summary energy scale had 3639 energy groups. The result of the self-consistent hydrodynamic and radiation transport calculations with these opacities can also be used for further improvement of the quality of the coefficients. We have calculated and compared the dynamics of the typical DPP device with the opacities averaged over both 791 and 3639 groups. The dynamics of the plasma is left unchanged, signifying that 791 groups is a quite reasonable initial choice. Nevertheless, during the time of formation and evolution of the pinch,
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the detailed opacities show a 5% difference between the 791 and the 3639 groups. Such a difference is quite insignificant from the hydrodynamic point of view, but as seen from Fig. 9.6, is important from the point of view of collectible EUV. In the first mode of modeling, the radiation transport is calculated selfconsistently with respect to the magnetic hydrodynamics, as described above. The goal is to obtain the temperature and density distributions for the second mode of modeling: the calculation of the EUV of the source. The second mode utilizes the same radiation transport method, but another set of opacities.
(a)
(b) Figure 9.6 Typical (a) pinch EUV power, and (b) collectible energy, for 791 versus 3639 optical groups.
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In using the HFS model for the calculation of energy levels, the typical accuracy of the result is within 10%; this is unacceptable for the EUV range of 13.5 nm ±2%. In contrast with HFS, the more accurate HF model treats the upper and lower states as split into components, and each component is a set of levels with different quantum numbers L, S, and J . The values of the splitting can exceed the required 2% of the transition energy. It thus becomes important to know what fraction of the whole transition is situated within the range of interest. Several well-known HF methods, each of which calculates the energy levels (and transitions) slightly differently, can be implemented for such a narrow range.30 In the calculation of the lower state, the average term is often approximated, in that all states with different L, S, and J quantum numbers are supposed to have the same radial wave function and eigenvalue. As shown above, the splitting by L, S, and J is defined by Slater integrals and various angular factors, which represent electrostatic, spin-orbit, and exchange interactions. Relativistic corrections are found within the limits of perturbation theory. To calculate the atomic structures of the EUV-emitting ions, we use the mathematically stricter LSD HF method.30 The total energy of a term is found by solving a separate set of HF equations for each S L term. Precisely, the method should be called LSνD HF, because the total energy for d shells also depends on the seniority number ν. The splitting of a configuration is found later as the difference of the total energies. In contrast to the average-term HF, all LSD HF wave functions, eigenfunctions, and Slater integrals depend on the L and S quantum numbers for inner and outer shells. This condition requires longer, but more accurate, computations, and is very important for calculation of the total energies of the atomic levels. The angular wave functions are normally calculated separately from the radial wave functions by the summation of the electron momenta. As a rule, the two limiting cases are rarely realized in practice, namely, when electrostatic interaction is considered predominant (LS coupling) or the spin-orbit interaction exceeds the electrostatic interaction (jj coupling). In intermediate cases, the Hamiltonian matrix cannot be written diagonally in any coupling scheme. Therefore, the complete matrix is written by transforming the Coulomb matrix from LS representation to jj representation. The eigenvalues of the Hamiltonian matrix are found later by numerical diagonalization, and the eigenvector defines the composition (and purity) of the level corresponding to these eigenvalues and eigenvectors. The level is normally called by the name of the largest contribution of the basis terms from the purity vector. Note that the energy levels found within the intermediate coupling never have 100%-pure LS or jj coupling, and a difference always exists between the level assigned within the intermediate coupling and the level calculated within the pure coupling scheme and accordingly assigned as required by the scheme. The calculation was performed for 4dn -4dn−1 4f, 4dn -4dn−1 5p, and 4p6 dn 5 4p 4dn+1 transitions of Xe IX–XVIII ions. As found, the components of 4dn 4dn−1 4f do not fall within the 13.5-nm ±2% energy range. The components of
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the 4dn -4dn−1 5p transition for the Xe XI ion can partly cover the range, and the 4p6 dn -4p5 4dn+1 transition of Xe IX–XVIII has a very broad splitting interval, much broader than the required 2% range. 9.6 Results and Discussion The results of a DPF discharge depend on the detailed physics of the discharge, the geometrical design features of the device, the electric circuit design, the initial conditions in the chamber, and the current profile. As simulated by the HEIGHTSEUV package, we present the comparative results of detailed simulation of the discharge near the moment of plasma pinch for the typical designs of EUV sources.
Figure 9.7 Details of the plasma pinch: (left) Ref. 8 experimental study, and (right) the HEIGHTS-EUV simulation.
Figure 9.8 Details of the pinch: Ref. 9 experimental study (left) and the HEIGHTS-EUV simulation (right).
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The measurements of the pinch, provided in Ref. 8, are in very good agreement with the HEIGHTS simulation, as seen from Fig. 9.7. Similar measurements of the plasma pinch, presented in Ref. 9, agree with our HEIGHTS simulation, as shown in Fig. 9.8. In optimizing the design of a DPP device, the clear advantage of computer simulation is its flexibility in changing the critical parameters of the discharge. As well known and noted in various studies,5,8,9 the energy load and the electric circuit parameters are vital to the whole dynamics of the pinch: pinching time, reaching the desired thermodynamic state, and collecting the usable EUV radiation. As shown
(a)
(b) Figure 9.9 Optimization of the discharge, showing load increase for fixed initial pressure P0 .
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in Fig. 9.9, when the energy load is increased, a typical discharge produces higher EUV radiation power and allows collection of more EUV energy. Obviously this is not always true, because when the load is too high, the incoming energy will heat the plasma to higher temperatures so that the concentration of required Xe10+ ions becomes low; consequently, less EUV is produced. These calculations give us a hint on how to change the initial plasma parameters: for example, to reduce the pressure to maintain the high EUV collectable energy while reducing the energy input and, as a consequence, reducing the load on the electrodes and stabilizing the EUV source. 9.7 Conclusion This study presents an integrated model that is being developed to describe the hydrodynamics and optical processes that occur in DPP devices. The model addresses three main subjects: plasma evolution and MHD processes, detailed photon radiation transport, and interaction between plasma/radiation and material. The developed models and numerical methods are being implemented and integrated in the computer simulation package HEIGHTS-EUV—a tool that can be used to study, optimize, and enhance our understanding of the hydrodynamics and radiation processes in DPP devices and the issues related to component erosion and lifetime estimates. Acknowledgments The Intel Corporation supported a major portion of this work. References 1. W. Partlo, I. Fomenkov, R. Oliver, and D. Birx, “Development of an EUV (13.5 nm) light source employing a dense plasma focus in lithium vapor,” Proc. SPIE 3997, 136–156 (2000). 2. K. Bergman, G. Schriever, O. Rosier, M. Müller, W. Neff, and R. Lebert, “Highly repetitive, extreme-ultraviolet radiation source based on a gasdischarge plasma,” Appl. Opt. 38(25), 5413–5417 (1999). 3. U. Stamm, “Gas discharge and laser produced plasma sources at XTREME technologies,” EUV Source Workshop, Santa Clara, CA (February 2003). Proceedings available at www.sematech.org. 4. G. Tóth, “The ∇ · B = 0 constraint in shock-capturing magnetohydrodynamics codes,” J. Comput. Phys. 161, 605–652 (2000). 5. A. Hassanein, V. Sizyuk, V. Tolkach, V. Morozov, and B. Rice, “HEIGHTS initial simulation of discharge produced plasma hydrodynamics and radiation transport for EUV lithography,” Proc. SPIE 5037, 714–727 (2003).
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6. A. Hassanein, V. Sizyuk, V. Tolkach, V. Morozov, and B. Rice, “HEIGHTS initial simulation of discharge produced plasma hydrodynamics and radiation transport for extreme ultraviolet lithography,” J. Microlithography, Microfabrication, and Microsystems 3(1), 130–138 (2004). 7. O. Diyankov, I. Glazyrin, and S. Koshelev, “MAG—two-dimensional resistive MHD code using an arbitrary moving coordinate system,” Comput. Phys. Commun. 106, 76–94 (1997). 8. XTREME technologies GmbH, “Performance update high power gas discharge EUV source development,” EUV Source Workshop, Antwerp, Belgium (September 2003). Proceedings available at www.sematech.org. 9. G. Derra and T. Krücker, “Modeling of EUV sources—what can we expect from it?” EUV Source Workshop, Antwerp, Belgium (September 2003). Proceedings available at www.sematech.org. 10. B. G. Carlson, “Solution of the transport equation by Sn approximations,” Los Alamos National Laboratory, Report LA-1599 (1953). 11. R. Siegel and J. R. Howell, Thermal Radiation Heat Transfer, Hemisphere, Washington D.C., p. 862 (1981). 12. E. E. Lewis and W. F. Miller, Jr., Computational Methods of Neutron Transport, Wiley-Interscience, New York (1984). 13. Ya. B. Zeldovich and Yu. P. Raizer, Physics of Shock Waves and HighTemperature Hydrodynamics Phenomena, Vol. 1, Academic Press, New York, p. 464 (1966). 14. I. N. Burdonskii, V. V. Gavrilov, A. Yu. Gol’tsov, et al., “Experimental, numerical, and theoretical studies of X-radiation and radiative thermal conductivity in a dense laser plasma with multicharged ions,” Sov. Phys. JETP 79(6), 879– 890 (1994). 15. B. N. Bazylev, I. N. Burdonskii, V. V. Gavrilov, et al., “Investigation of energy transfer in plane laser-irradiated targets with high X-ray conversion efficiency,” Laser and Particle Beams 12(3), 355–359 (1994). 16. J. J. MacFarlane and P. Wang, “Radiative properties and line trapping effects on post-explosion inertial fusion plasmas,” Phys. Fluids B 3(12), 3494–3504 (1991). 17. J. J. MacFarlane, R. R. Peterson, P. Wang, and G. A. Moses, “Radiation transport effects in the target chamber gas of the laser fusion power reactor SIRIUS-P,” Fusion Technol. 26, 886–890 (1994). 18. J. C. Slater, A simplification of the Hartree-Fock method, Phys. Rev. 81, 385– 390 (1951). 19. F. Herman and S. Skillman, Atomic Structure Calculations, Prentice-Hall, Englewood Cliffs, NJ (1963). 20. T. Holstein, “Imprisonment of resonance radiation in gases,” Phys. Rev. 72, 1212–1233 (1947). 21. L. Spitzer, Physics of Fully Ionized Gases, Wiley-Interscience, New York (1962).
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22. N. N. Kalitkin, “Properties of matter and MHD programs,” M. V. Keldysh Institute of Applied Mathematics, Moscow, Preprint 85 (1985) (in Russian). 23. L. Huxley and R. Crompton, The Diffusion and Drift of Electrons in Gases, Wiley-Interscience, New York (1974). 24. V. Tolkach, A. Hassanein, and V. Morozov, “Development of comprehensive models for opacities and radiation transport for IFE system,” Argonne National Laboratory, Report ANL-ET/02-23 (2002). 25. H. Würz, S. Pestchanyi, I. Landman, B. Bazylev, V. Tolkach, and F. Kappler, “A 2-D numerical simulation of ITER-FEAT disruptive experiments,” Fusion Sci. Technol. 40(3), 191–246 (2001). 26. H. A. Bethe, Intermediate Quantum Mechanics, Walter Benjamin, New York, p. 276 (1964). 27. A. P. Jucis and A. J. Savukynas, Mathematical Foundations of Atomic Theory, Mintis Press, Vilnius, p. 480 (1973) (in Russian). 28. C. W. Nielson and G. F. Koster, Spectroscopic Coefficients for the pn , d n , and f n Configurations, MIT Press, Cambridge, MA (1963). 29. Von A. Landé, “Termstruktur und Zeemaneffekt der Multipletts,” Z. Phys. 15, 189–205 (1923). 30. R. D. Cowan, The Theory of Atomic Structure and Spectra, Univ. of California Press, Berkeley (1981). 31. I. I. Sobelman, Introduction to the Theory of Atomic Spectra, Pergamon Press, Oxford (1972). 32. H. R. Griem, Spectral Line Broadening by Plasmas, Academic Press, New York (1974). 33. I. I. Sobelman, L. A. Vainshtein, and E. A. Yukov, Excitation of Atoms and Broadening of Spectral Lines, Springer-Verlag, Berlin (1981). 34. E. R. Kieft, J. J. A. M. van der Mullen, G. M. W. Kroesen, and V. Banine, “Time-resolved pinhole camera imaging and extreme ultraviolet spectroscopy on a hollow cathode discharge in xenon,” Phys. Rev E 68, 056403 (2003). No author biographies were available for this chapter.
Chapter 10
Modeling LPP Sources Moza Al-Rabban, Martin Richardson, Howard Scott, Franck Gilleron, Michel Poirier, and Thomas Blenski Contents 10.1 Introduction 10.2 EUVL Source Requirements 10.3 Physical Processes in Laser Plasmas 10.3.1 Laser coupling and interaction processes 10.3.2 Analytical description of plasma expansion 10.3.3 Local thermodynamic equilibrium and non-LTE plasmas 10.4 Modeling Laser-Target Interactions and Plasma Expansion 10.4.1 Laser plasmas with hydrodynamic codes 10.4.2 Simple spherical target 10.4.3 Xe and Sn emissions 10.5 Atomic Physics Modeling of Laser Plasmas 10.5.1 Atomic models 10.5.1.1 Average-atom model 10.5.1.2 Detailed configuration accounting method 10.5.1.3 Configuration interaction 10.5.1.4 Detailed term accounting 10.5.1.5 Superconfiguration approximation 10.5.1.6 Principal available atomic structure codes 10.5.1.7 Collisional-radiative codes 10.5.2 Radiation transfer models 10.5.2.1 Elementary radiative transfer and Kirchhoff’s law 10.5.2.2 Radiation diffusion; Planck and Rosseland mean absorption coefficients 10.5.3 Influence of atomic physics on models 10.5.3.1 Atomic-physics properties of the 4d-nf and 4d-np transitions 10.5.3.2 Results from the HULLAC code; CI effects in Sn9+ 10.5.3.3 Tin emission calculated from the SCO code 10.5.4 Examples of emission spectra and comparison with experiment 10.6 Future Trends Acknowledgments References 299
300 301 303 303 305 306 306 306 308 311 312 312 312 313 314 314 315 316 317 318 318 321 322 322 323 325 326 329 330 330
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10.1 Introduction Although plasmas produced by lasers have been the subject of intense study over the past 40 years, those that are being considered as sources for EUVL offer new challenges in both design and understanding. The requirements of these sources are unique relative to other interests and applications of laser plasmas. EUVL demands a source that emits strong radiation only in one radiation band. The plasma must be small and be stable in position and light emission. It must be a high-repetition-rate source to satisfy dose stability. Moreover, strong consideration must be given to constraining the particulate and ion emission from the source: protecting the EUV illumination optics from degradation or erosion for long exposure times is one of the principal challenges. This combination of requirements forces consideration of features of laser plasmas outside the focus of most studies. They pose new challenges in the understanding, characterization, and design of laser plasmas. This chapter addresses one of these challenges. The EUV roadmap requires a bright source in a narrow spectral band in the vicinity of a 13-nm wavelength. This wavelength and the width of the spectral band (≈0.26 nm) are set by the characteristics of the collection and imaging optics employed. The brightness required, which can be expressed in several ways [115 W of inband radiation at ≈13.5 nm, 2% bandwidth, at the intermediate focus (IF), or perhaps, more fundamentally, ≈400 W of inband radiation within 2π sr at the source], challenges the limits of laser and laser-plasma technology. Laser plasmas emit radiation that is both characteristic of the plasma conditions and characteristic of the excited ion states created in the plasma. In satisfying the needs for a source, our challenge from a theoretical viewpoint is to understand and model this emission, at least under conditions that are likely to satisfy the intense brightness requirement in a practical system. It is for these reasons that in this chapter we concentrate on laser plasmas that have characteristics conducive to the creation of high-brightness, high-repetitionrate point EUV sources. We focus on the theory of laser-light interaction, plasma expansion, and radiant emission, seeking plasmas that are most likely to meet these needs. Thus we consider here spherical, 1D models of laser plasmas dominated by inverse bremsstrahlung absorption (IBA), thermal excitation, and classical energy transport. We focus on plasmas formed from ions that have strong emission lines in the 13-nm region. There are several candidates, including Li, O, Xe, Sn, and others. Low-Z materials such as Li and O have been examined in previous studies, and are now thought to be incapable of providing sufficient emission, or to be too impractical as a source. Here we examine mostly emission from so-called unresolved transition arrays (UTAs), tightly packed emission lines from multitudes of excited-state transitions in multiple ions in materials such as Xe and Sn. Theoretically this is a very challenging problem. Not only does it require a thorough understanding of the plasma state, but more important, and much more difficult to model, is the understanding of the detailed radiation transfer from all these transitions. To our knowledge this has not yet been accomplished completely. Thus, this chapter is a report on progress toward this end. First we summarize those basic
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processes in laser plasmas that are relevant to the plasma regime involved in EUV sources. Then we describe the application of conventional plasma fluid models to the laser light’s interaction with the plasma and its subsequent expansion. Finally, we go on to describe in some detail the various aspects of modeling the radiation from high-Z plasmas, particularly the emission spectra as derived from detailed atomic physics codes. 10.2 EUVL Source Requirements There is considerable hope for laser plasmas being able to meet the requirements for an EUVL source. This stems from several features. The plasma and the source that is energizing it are separate. The plasma source can be located in free space, far from any secondary sources of debris. With most target designs this allows large angular access to the source, in principle larger than 2π sr. The separation of laser and EUV source allows for high repetition rates without fear of thermal loading. Nonetheless, the current EUV source requirements are very severe, and significant progress needs to be made to achieve the required performance within acceptable cost scenarios. The principal performance requirements of an EUVL laser-plasma source are well known and have been summarized in Chapter 2. At source brightness levels of ≈400 W in 2π sr and 2% spectral bandwidth at 13.5 nm, the pulse-to-pulse stability must be ∼1%, assuming source repetition rates >10 kHz. The source must be small (<1 mm in size), be stable in position, and be capable of continuous operation for >1011 shots, with <3% downtime for scheduled maintenance. Two other challenging requirements must also be met. The fraction of out-of-band radiation (the radiation that is not reflected by the XUV optics and is therefore largely absorbed by the first collector mirror) must be below its thermal loading limits. Moreover, the particulate and ion emission from the source, usually transmitted by line of sight, must be very strongly inhibited from impinging on the first mirror, in order to preserve its life over many months of operation. These considerations have led to several laser-plasma source scenarios with different source media. Early studies1,2 showed that several source materials can produce emission at the required wavelength (such as Li, O2 , Xe, and Sn), but that experiments with massive solid planar targets produced copious levels of particulate debris. This led very quickly to the selection of Xe, and to a lesser extent O2 , as the source materials of preference.3,4 Both are gaseous, and therefore less threatening with respect to debris. Li-like oxygen emits a strong narrow line from the 4d-3p transition at 13.1 nm. A Xe plasma at a temperature of ≈30 eV will consist predominantly of Xe+10 (Fig. 10.1), which has a band of emission in the region of 13.5 nm (Fig. 10.2). Laser plasmas of Xe have been investigated with various target formats. Initially, Xe gas sprays were used.5 Then, in efforts to increase the fractional emission within the 13.5-nm (2% bandwidth) band, clusters,6 microscopic jets,7 and high-speed droplet streams8 were used.
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Figure 10.1 Fractional population of Xe ions at ne = 1021 cm−3 as a function of electron temperature.
Figure 10.2 Cowan-code calculation of emission of Xe+10 at a temperature of ≈30 eV.
More recently a new format for delivering microscopic droplet targets of Sn has been devised.9 As a target material, Sn’s advantage is that the main UTA transitions from many Sn ions (Sn+7 –Sn+12 ) can contribute to the EUV emission (as with Xe, at a certain plasma temperature—for Sn, Te ≈ 28 eV—primarily three ionization states are created). Thus, many more emission lines can contribute to
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the emission (Fig. 10.3). In principle, tin-doped droplet laser plasma targets should be more efficient in generating 13-nm emission than Xe. Some evidence for this is already available.10 However, the challenge to make this source sufficiently clean of particulate matter is certainly more difficult. This chapter focuses mainly on the modeling of Xe and Sn laser plasma sources, since these are the most likely candidates. From a modeling standpoint they are also the most challenging. 10.3 Physical Processes in Laser Plasmas Here we describe the primary interaction processes that occur in the formation and development of plasmas created by nanosecond lasers. We largely summarize more detailed treatises on this topic.11–13 Laser pulse intensities above 1010 W/cm2 are sufficient to ionize atoms, transforming any matter to plasma. The spectral nature of the emission from the produced plasma is characteristic of its temperature and the species of ions created. EUV radiation is best produced by plasmas having an electronic temperature Te of several tens of electron volts and electron densities ne = 1019 to 1021 cm−3 . To achieve this temperature in plasmas of Xe or Sn, the laser intensity should exceed 1011 W/cm2 . 10.3.1 Laser coupling and interaction processes As laser light propagates in the plasma, several mechanisms can account for the transfer of energy from the laser electromagnetic (EM) wave to the plasma, according to the interaction regime. Initial ionization of laser-plasma target material takes place by photoionization processes. If the intensity of the laser radiation is high enough, an atom is ionized by absorbing several photons, this process being called multiphoton ionization.14 For higher intensities tunnel ionization becomes dominant; in this process the strong electric field of the laser is able to tilt the
Figure 10.3 Cowan-code prediction for the probabilities gA of the Sn radiative transitions. The smooth curve is the 2% spectral bandwidth response of the multilayer mirror system centered at 13.5 nm.
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atomic potential energy of the electron, enabling it to tunnel out of the atom. Since the ions have much larger mass than the electrons, the interaction of the EM field with the ions can be neglected in comparison with that with the electrons. The electrons freed by photoionization gain kinetic energy by oscillating in the E field of the laser. Inelastic collisions between these electrons and atoms or ions result in a further cascade of ionization. Elastic collisions with ions yield conversion of the electron’s kinetic energy into thermal energy of the plasma. This process of plasma heating by laser radiation is known as IBA. Although elastic and inelastic collisions generally take place at the same time, the cascade ionization is especially important in the starting phase of the plasma. IBA plays a central role in heating the plasma. The electrons, while oscillating under the action of the laser electric field, collide with the ions, giving rise to transfer of EM energy to the plasma. The absorption coefficient for IBA can be written as15 1 ln Λ 1.08 × 10−5 ∗ ne 2 αIB = Z . (10.1) √ 2 nc λ 1 − (ne /nc ) Te3/2 This equation is written in the international SI system of units with the absorption coefficient expressed in m−1 , where λ is the wavelength of the incident laser beam in m, Z ∗ is the average ion charge, Tˆe is the electron temperature in eV, ne is the electron density, and nc is the critical density at which the electron plasma frequency ne e 2 ωpe = , me ε0 which is equal to the laser light frequency ω, which is given by nc =
me ε0 ω2 , e2
1.12 × 1021 nc (m−3 ) = , λ2 (m) and ln Λ is the Coulomb logarithm
3kB Te 4πε0 kB Te ε0 , ln Λ = ln Ze2 e 2 ne 3/2 Tˆe 13 ln Λ = ln 1.55 × 10 , 1/2 Zne
(10.2)
(10.3)
where Tˆe is the electron temperature in electron volts, and Tˆe = kB Te /e with kB is Boltzmann’s constant, and Te is in Kelvin. For laser light with wavelength 200– 1000 nm, nc ≈ 3 × 1028 to 1027 m−3 . Therefore, ne will be well below the critical
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density nc in the case of droplet laser plasmas. For plasmas produced by long laser pulses (several nanoseconds), the electron density scale is sufficiently long that most of the IBA absorption occurs at ne well below the critical density nc . The absorption coefficient for IBA is then proportional to the electron density squared (neglecting the ne dependence of the Coulomb logarithm). If sufficient laser radiation penetrates to electron densities that approach the critical density, then the absorption increases very strongly. In the limit of ne → nc , or ω → ωpe , resonant energy transfer to plasma motion takes place. This process, referred to as resonant absorption, is also described as the excitation of plasma waves. For ne above the critical density, laser radiation is completely reflected. It is clear from Eq. (10.1) that IBA absorption decreases as the electron temperature increases. And it is higher for higher electron densities and for higher-Z plasmas. 10.3.2 Analytical description of plasma expansion As the plasma is produced, it develops and expands in the surrounding vacuum. The expansion speed is determined by the temperature of the electrons and the mass of the ions. It determines how fast energy must be supplied to the plasma if it is to reach a high temperature. The electron-ion thermal expansion velocity is roughly equal to the ion acoustic velocity15–17 Z ∗ γkB Te vexp ≈ cs = , (10.4) Mi where Ti and Z ∗ are the ion temperature and the average ion charge, respectively, Mi is the ion mass, and γ = 1 + 2/N is the thermodynamic ratio of specific heats for a system with N degrees of freedom. The expansion velocity is in large part dominated by the electron thermal pressure. It is driven by the electron temperature kB Te but limited by the inertia of the ions through their mass Mi, as can be seen in Eq. (10.4). In practical units the expansion velocity can be expressed as vexp = 1.26 × 108
Z ∗ kB Te Mi
1/2
cm , s
(10.5)
where kB Te is in electron volts, the ion mass Mi is expressed in units of the proton mass, and γ is taken as 5/3. As the plasma expands, thermal energy is then converted into direct kinetic energy. The xenon plasma rate estimated from this acoustic velocity (using Mi = 131.29, Z ∗ = 10, and Te ∼ 10 eV) is about 1.1 × 106 cm/s. And the expansion velocity of a tin plasma (with Mi = 118.7, Z ∗ = 10, and Te ≈ 30 eV) is about 2 × 106 cm/s. The expansion of LPPs leads to a rapid decrease of electron (and ion) density. This results in less absorption by the IBA process, as shown by Eq. (10.1). As soon as the generated plasma has sufficiently expanded, the absorption of the incident laser power will become weak. Hence, to obtain high CE, the laser pulses should not be too long.
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10.3.3 Local thermodynamic equilibrium and non-LTE plasmas Laboratory plasmas do not satisfy the conditions for thermal equilibrium (TE), i.e., that all electrons, ions, and radiation are strongly coupled and share the same temperature. However, many laser plasmas can be described as being in local thermodynamic equilibrium (LTE), where the populations of available energy levels is determined by electron-ion collisions, and it is assumed that the effects of radiation processes on these populations are negligible. LTE conditions are more likely to be satisfied in laser plasmas of low-Z materials, where collisional processes are dominant over radiative processes, and in plasmas that are optically thin, so that radiation can escape from the plasma. For a Maxwellian electron distribution, the plasma will be optically thin if the electron density ne fulfills ne (cm−3 ) ≥ 1.7 × 1014 Te
1/2
3 Eu,1 ,
(10.6)
where Te is the electron temperature and Eu,1 is the transition energy, both expressed in electron volts. If the plasma is optically thick, that is, radiation generated within the plasma is coupled to the ions and electrons, then lower values of ne can be used. Plasmas produced by nanosecond lasers pulses from high-Z materials cannot generally be considered to be in LTE. Considerable energy is converted into radiation—both line radiation and blackbody Planckian emission—and this radiation plays an important part in determining the population of the available energy states. This is the so-called non-LTE (NLTE) regime. A much more complicated energy transfer situation exists, with the opportunity for many more physical processes to occur. In addition to electron collisions, radiative deexcitation and photoelectric and recombination processes will come into play. Modeling these processes in an exact way is more challenging. 10.4 Modeling Laser-Target Interactions and Plasma Expansion 10.4.1 Laser plasmas with hydrodynamic codes The most common approach to modeling the expansion of laser plasmas produced by nanosecond laser pulses, particularly those interactions dominated by IBA energy coupling, is through the use of two-fluid plasma hydrodynamic codes. The code used at the Laser Plasma Laboratory (LPL) at the University of Central Florida (UCF) is the well-known hydro code, MED 103,18 developed from an original code by Christiansen et al.19 This code has been widely used in many laboratories for simulating the hydrodynamic expansion of laser plasmas for many different plasma conditions. This one-dimensional, 90-cell Lagrangian code contains models for most laser-plasma coupling physics and for electron and radiation transport. Energy-balance transport from one cell to the next is calculated self-consistently in a series of time steps. In each cell the electron and ion densities and temperatures,
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the average ion state, and many other plasma parameters (the plasma’s viscosity, velocity, pressure, etc.) are determined. The code is fairly easy to run for a variety of input laser pulse shapes, wavelengths, and intensity parameter values. The code can also simulate spherical and cylindrical, as well as planar, expansion geometry for targets consisting of many layers of different materials. The ions in the code are always considered to have a perfect-gas equation of state, usually with electron density obtained from the Fermi-Dirac distribution. Assuming charge neutrality, the electron and ion fluids share the same velocity, so that the equation of motion can be expressed as ρ
du dp =− , dt dx
(10.7)
where ρ is the mass density, u is the fluid velocity, and p = pe + pi is the hydrodynamic pressure. The two fluids, electrons and ions, are governed by an energy equation, which partitions the absorbed laser energy into thermodynamic and kinetic states. This general energy equation is Cν
dV dT dρ + BT +p = S, dt dt dt
(10.8)
where S is the rate of energy input per unit mass, Cν = (∂U/∂T )ρ is the specific heat per unit volume, BT = (∂U/∂ρ)T describes the variation of internal energy due to the interaction between particles within the same subsystem, and U = pV /(γ − 1) is the internal energy per unit mass.16 Energy is exchanged between electrons and ions by collisions. The ion energy source term, Si , is composed of thermal conduction, electron-ion energy exchange, and shock heating terms. Electron-ion energy exchange, bremsstrahlung, laser absorption, and thermal conduction terms are the principal constituents of the electron source term Se . Electron energy transport in most LPPs is by diffusive conduction of cold electrons.20 Application of classical diffusion theory yields a heat flow expressed as 1 qe = − λe νe ne k∇Te = −K∇Te , 3
(10.9)
where λe is the mean free path for 90-deg deflection of electrons in multiple Coulomb collisions with ions and is expressed (in m units) as λe = 1.12 × 107
Te2 , Zne ln Λ
(10.10)
and K is the classical Spitzer-Harm conductivity21 (in mho/m units) given by K = 2 × 10−4
5/2
Te , Z ln Λ
(10.11)
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where ln Λ is the Coulomb logarithm as given by Eq. (10.3). The Spitzer-Harm conductivity is valid only if the plasma electron temperature gradient is not too large. Quantitatively, this can be stated as λe /L ≤ 10−2 , where L = T /(dT /dx) is the temperature scale length.22 In terms of heat flow this can be stated as q/qf < 2.4 × 10−2 , where qf = ne kTe (kTe /me )1/2 is the freestreaming limit of the heat flow and is associated with all electrons streaming in the same direction.22 LPPs are generally characterized by steep temperature and density gradients under conditions where the energy conduction is not well described by the SpitzerHarm conductivity. Numerical solutions of the Fokker-Planck equation reveal that the Spitzer-Harm theory overestimates the actual heat flow.23 To circumvent this problem, the heat flux is restricted to the harmonic mean 1 1 1 = + , qe qe qf
(10.12)
where qf is the product of an adjustable parameter f —a so-called flux limiter—and the freestreaming limit qf . In the case of very large qe the heat flux reduces to qe = qf = f qf . The value of f is usually adjusted to match experimental results and is typically around f = 0.1.21 Allowing for this flux limit, the modified conductivity becomes20 λe dTe −1 Ke = K e 1 + f . (10.13) Te dx The effect of reducing the heat flow is to limit the energy conducted to the target and therefore to reduce the ablation rate. The laser energy, now more confined to the lower-density plasma, causes an increase in temperature and more rapid low-density expansion, whereas the higher-density plasma will be cooler and not expand as rapidly. The end result for the plasma is that the density profile becomes steeper.24 Simulations with varying values of f reveal that the effects of the inhibited heat flow become more prevalent at intensities of ∼1013 W/cm2 and higher, where heat fluxes are larger.25 10.4.2 Simple spherical target The LPL group has used the MED 103 code extensively to model liquid droplet laser plasmas in spherical geometry, and is in the process of comparing these simulations with experiments. An example of a comparison between code and experiment is illustrated in Figs. 10.4 to 10.6. Figure 10.4 shows calculations at −4, 0, and +4 ns relative to the pulse peak for a laser pulse of intensity I = 4.5 × 1011 W/cm2 , wavelength λ = 1.064 µm, pulse duration τ(FWHM) = 10 ns, and spot size ω = 80 µm in the focal plane, for a spherical droplet target of oxygen (water) having a radius r = 18 µm. The flux limiter f was set to 0.1. The code predicts a maximum electron temperature of about 56 eV at an electron density of 5.6 × 1020 cm−3 at the peak of the laser pulse, or t = 0 ns. The
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temperatures in the high-electron-density regions of the plasma are as follows: at 1022 cm−3 , Te = 2 eV; at 1021 cm−3 , Te = 45 eV; at 1020 cm−3 , Te = 40 eV; at 1019 cm−3 , Te = 22 eV. Most of the short-wavelength emission from such a plasma would originate from the region of 1020 –1021 cm−3 . Subnanosecond optical interferometry has been developed by the LPL group to measure the electron density distribution of the plasma created by this laser pulse on water droplet. As is shown in the companion chapter by Richardson et al. (Chapter 26), this model reproduces quite well the pseudospherical expansion of the plasma from the spherical target, even with one-directional laser irradiation. An example of this is shown in Fig. 10.5. Modeling the line emission from water droplets (oxygen) was accomplished with the Spectra code.26 This code assumes LTE and calculates the ionization distribution, excited-state populations, and allowed transitions. The atomic physics data required for this code were acquired from the Opacity Project database.27 The Opacity Project was implemented to calculate and compile the atomic data necessary for estimates of stellar envelope opacities. The database consists of atomic data for the astrophysically abundant elements, Z = 1–26. Coupled with these data, the Spectra code produces synthetic spectra from 1 to 1000 nm. With the assumption of LTE, the Saha equation is used in conjunction with the atomic data to calculate the ionization distribution when given a particular plasma temperature and ion density. The code then calculates the populations of various excited levels within each ion and then the relative intensities of the various line
Figure 10.4 MED 103 simulations of the spherical expansion, as a function of radius R, of Ne and Te from a 38-µm-diameter droplet. Oxygen ions are irradiated by a Gaussian 10-ns 1064-nm laser pulse at an intensity of ∼2 × 1011 W/cm2 .
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emissions. The calculated line shapes are assumed to be Lorentzian, and the line widths are based on the modified semiempirical method (MSEM).28 Using the impact approximation, the width of an isolated line is given by w=N v
i
σi i +
f
+ wel ,
σf f
(10.14)
av
where N is the electron density, σi i is the inelastic cross section for collisional transitions to state j from level j of the optical transition, and wel is the linewidth induced by elastic collisions. The average is over the electron velocity v. A typical spectrum of the O plasma emission for a droplet laser plasma source is shown in Fig. 10.6, compared with the Spectra prediction of the relative amplitude
Figure 10.5 Electron density profile of plasma at the peak of the laser pulse, measured by interferometry, compared with MED 103 predictions at several intensities.
Figure 10.6 Comparison of measured emission spectrum from water droplet target with model predictions of Spectra, based on input from the MED 103 hydrocode.
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and widths of the individual line emission in the 10–18-nm range. The agreement between the code predictions and the measured data is remarkably close. 10.4.3 Xe and Sn emissions Here we describe some details of the model calculations we are making for Xe laser plasmas. Although the emphasis is on the methods we use, some loose comparisons are made with Xe data obtained from the EXULITE experiment with Xe spray targets at CEA-Saclay.29–31 The Xe calculation have been performed with the hydrodynamic Lagrangian code CHIVAS32 applied to model single droplets. The atomic physics modules (used as a postprocessor) in these calculations were simplified: the radiative losses have been neglected except the line emission in the vicinity of the 13.5-nm band. In the simulation performed by Ceccotti,33 the droplet is replaced by a Xe slab at the liquid density with the laser light impinging on one side. Introducing the experimental conditions into the code, the electron temperature Te in the droplet is found to be of the order of 30–35 eV at the laser intensity peak, and the electron density ne is found to be slightly lower than 3.7 × 1020 cm−3 . Using a simple collisional-radiative model based on the original work by Colombant and Tonon,34 one gets that the dominant ion stage is Xe10+ . The plasma electron density obtained in this way is quite close to the value established as a necessary (but not sufficient) condition for the LTE regime. The emitted flux has been calculated for each value of ne and T as a minimum between the value obtained from the corona model and the value obtained from the LTE model. Both models have been formulated in the hydrogenic approximation. The correction with respect to the opacity (calculated in the same approximation) has been included. These results, obtained by considering the droplets in the slab approximation, have been checked against possible 2D effects by Auguste,35 who used the Castor code.36 The results stemming from the 2D calculations are not different from the results in the slab approximation assumed in the CHIVAS modeling. An interesting question that relates to this droplet target is whether the lasertarget interaction can be modeled in the approximation of a single droplet. For instance, one may ask whether during the laser action the droplets have enough time to expand and form a macroplasma interacting with the laser in a rather complicated manner. The expansion velocity obtained from the modeling of single droplet with the CHIVAS code performed by the EXULITE group37 indicates that the formation of such a macroplasma could be possible. Taking into account the specific gravity of liquid xenon as 3.6 g/cm3 , the average diameter of droplets as 12 µm, and the average density in the interaction zone as 1020 at./cm3 leads to the conclusion that the droplet radius expansion up to approximately 30 µm would lead to a homogeneous plasma. The calculation with the CHIVAS code leads to expansion velocities varying between 8 × 106 cm/s in the coronal regime to 2 × 106 cm/s for the denser region of the expanding target. Such expansion leads to a macroplasma within a time equal to a fraction of the laser pulse duration. Let us note that these values obtained for the droplet expansion velocity are not far from the sound velocity of an LTE Xe plasma at 30 eV, which is roughly 1.7 × 106 cm/s.
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In order to understand in detail the interaction between the laser and the Xe droplet spray, Auguste from CEA-Saclay has developed38 a code in which this interaction is modeled in a real 3D geometry. In this model one takes into account individual droplets in the spherical approximation, as in the method used previously by Garloff et al.39 to calculate the interaction of a water droplet with laser light. Moreover, in Auguste’s model each realistic configuration of many droplets in the interaction zone is taken into account by 3D laser ray tracing, including calculated absorption and reflection. At the end the results are averaged over all possible droplet configurations. In the paper by Garloff et al.,38 the plasma density in the droplet is taken for simplicity as being homogeneous inside the sphere. In Auguste’s code the assumed fixed form of each droplet density is a Gaussian function.39 The results obtained from this modeling indicates that important droplet expansion occurs at the beginning of the laser pulse, which results in a rather inefficient overall coupling between the laser and the spray. 10.5 Atomic Physics Modeling of Laser Plasmas 10.5.1 Atomic models Detailed analyses of the radiative properties of xenon over a wide range of charge states are rather scarce up to now,40,41 and of tin even more so.42,43 As demonstrated below, especially in the description of n = 0 transitions such as are important in Sn, configuration interaction (CI) must be taken into account. Therefore, models based on the single-configuration approximation—such as the average atom (AA) or the monoconfiguration Hartree-Fock (HF) or Dirac-Fock (DF) formalism—though sufficient to provide some insight into the relevant ions and electronic transitions, are certainly too crude to deal properly with EUV emission in such cases. 10.5.1.1 Average-atom model The AA model has been proposed as a theoretical approach to the hot dense plasma for various astrophysical and thermonuclear fusion application. Its origins are connected with the use of the Thomas-Fermi (TF) model44 in dense plasmas.45–47 All these models have been proposed for LTE plasmas. The introduction of the densityfunctional theory48 was an occasion to consider the variational character of the ioncell TF model at finite temperature.49 A comprehensive inclusion of the quantummechanical shell effects for bound electrons in a self-consistent AA model has been proposed by Rozsnyai.50 In Rozsnyai’s model the bound-electron density is calculated from a set of fictitious bound shells using the fractional occupation numbers given by the Fermi-Dirac function. The continuum-electron density is calculated in the TF approximation. The bound shells stem from a spherically symmetric self-consistent potential, which is the sum of two parts: the Coulomb term and exchange-correlation correction; the first term comes from the electron density and
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the nuclear charge Ze, and the second can be calculated in the local density approximation (at present one of the best formulas for that potential can be found in Ref. 51). The ion cell is neutral, which allows one to find the electronic chemical potential of the plasma. Let us note that the direct applications of the AA models are in the field of plasma thermodynamics and not of plasma optical properties. Indeed, the AA models provide reasonable equations of state and mean ionization charges. Their direct use for the calculation of the optical properties is in principle not allowed. That is because the AA quantum orbitals should be considered as auxiliary quantities to construct the electron density. Despite that, various heuristic extensions of the AA model to NLTE situations have been proposed (see, for instance, Ref. 52), especially for rapid calculation of the NLTE opacities needed in hydrodynamic codes. In the NLTE codes the populations of the bound AA levels are determined from collisional-radiative rate equations (see Sec. 10.5.1.7 below). The methods using screened hydrogenic models53 could be especially rapid. One of the recent screened hydrogenic models has been elaborated by Perrot,54 who proposed to include l splitting. 10.5.1.2 Detailed configuration accounting method In principle the formulas describing the interaction of multielectron LTE plasma ions with photons require the calculation of all excited eigenstates of ions of different charges. Even for low-Z elements the number of such eigenstates may be very large. For this reason, at the early stage of the development of the plasma photoabsorption codes, the usual procedure was to avoid the diagonalization of the atomic Hamiltonian. All levels were supposed to have a degenerate energy that could be found without diagonalization.55 A configuration can be constructed starting from one-electron subshells (defined by the n, l or n, l, j quantum numbers found in the AA approximation) and choosing integer occupation numbers of these subshells that do not exceed the subshell degeneracies. This set of quantum numbers, together with their integer occupation numbers, defines a detailed configuration. The corresponding self-consistent potential can be calculated for each configuration. One may do that using the density-functional approach or using the restricted HF approximation, which takes the exchange into account explicitly.56 Again, as in the case of the AA, the one-electron states obtained from the configuration selfconsistent potential cannot be directly used in the formula for the photoabsorption cross sections. However, some early opacity codes were based on ad hoc approximate formulas using the averaged configuration energies. The use of such early direct configuration accounting (DCA) approaches has been criticized in the literature as leading to errors in the bound-bound absorption and emission structures, especially in the case of the n = 0 transitions;56,57 a discussion of this issue can be found in Ref. 58. An important advance that gave the DCA approach a firm theoretical basis is associated with the rigorous statistical methods proposed by Bauche, BaucheArnoult, and Klapisch.59–62 These methods are based on the notion of the UTA
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and its relativistic version, the spin-orbit split array (SOSA). The statistical methods proposed in Refs. 59–62 deal with optical transitions between all states belonging to two different configurations. These transitions form UTAs that can be represented by Gaussian functions of the photon frequency. The three moments characterizing such a UTA can be calculated exactly from closed formulas that can be found in the mentioned literature.59–62 The one-electron states of each configuration are usually obtained in a common self-consistent potential calculated for that specific configuration. In the original literature the absorption or emission structures obtained from these moments are usually referred to as UTAs only in the nonrelativistic approach.59,60 If the one-electron states are calculated in the relativistic formalism (full Hartree-Fock-Dirac approach or approach based on the Pauli correction55 ), they are referred to in this literature as SOSA absorption or emission structures.61 The SOSA and UTA approaches have been widely used to interpret opacity measurements in various laboratory plasmas. 10.5.1.3 Configuration interaction In some cases the optical transitions in dense plasmas cannot be described by a transition array associated with a one-electron transition between well-defined initial and final configurations. In the atomic physics theory this means that in the diagonalization procedure the multielectron levels must be expanded in a basis belonging to two or more configurations. Although in such a situation the terminology based on a one-electron basis cannot be rigorously applied, we will keep using it to refer to the dominating configuration in the multiconfiguration expansion.63 This CI may result in a strong redistribution of the transition probability between the various configurations. A striking illustration of this fact will be given below (Sec. 10.5.3). Another possible effect is the presence in the spectrum of apparently forbidden electronic transitions due to mixing. For instance, in the Mo15+ spectrum, the configuration 3s2 3p6 3d8 4s could not deexcite toward 3s2 3p5 3d10 via a single-electron dipolar electric transition; but a mixing through CI of the former configuration with other configurations such as 3s3p6 3d10 or 3s2 3p6 3d9 makes the transition possible. Formalisms such as the UTA method or the supraconfiguration approximation cannot include such effects, but detailed methods are usually able to take them into account. 10.5.1.4 Detailed term accounting There are many situations where a detailed calculation of all relevant lines is necessary. The DCA methods using the UTA and SOSA approximation are of a statistical nature and can be applied when the number of lines is sufficiently large that they form unresolved structures. This is the case for some transitions arrays in mediumand high-Z elements. The detailed lines may be useful for spectroscopy and even to obtain better agreement between the observed and calculated spectra when the statistical methods are not sufficient. The UTA methods may also fail to account for the radiation transfer when the absorption coefficient cannot be approximated
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by a smooth function of the photon energy. Moreover, though there exist Monte Carlo methods,64 one may be interested in a detailed spectrum involving all the lines when some lines are well isolated or when the CI is important (as was said before, the present statistical methods cannot take account of the CI). Methods for when numerous (tens of thousands, millions, or even more) lines are individually computed are called detailed term accounting (DTA) methods. The DTA methods require in principle the diagonalization of the Hamiltonian in a multiconfiguration basis. To do this, the codes usually take advantage of the techniques of Racah algebra,55 which allows one to derive algebraic expressions for angular momentum matrix elements between basis functions of relevant configurations. These wave functions are described at the fine-structure level in the purecoupling representation, so that the Hamiltonian matrix is diagonal in the quantum numbers J , M (the total angular momentum of electrons and its projection along a given axis). The Hamiltonian is then diagonalized in each square matrix block of given quantum number J , and the resulting eigenvectors and energies are used to calculate the cross sections for all relevant radiative transitions. This procedure is almost common to all codes. There have been some attempts to use a direct diagonalization of angular momentum operators instead of the Racah algebra,58,64 but these methods are not efficient in the case of large numbers of lines. Among the codes using the Racah algebra, the most popular are Cowan’s multiconfiguration Hartree-Fock (MCHF) code,56 the multiconfiguration Dirac-Fock (MCDF) codes written by Grant65,66 and Bruneau,67,68 and the parametric potential code HULLAC written by Bar-Shalom, Klapisch, and Oreg.69 10.5.1.5 Superconfiguration approximation The UTA and SOSA formalisms are also used as an essential part of the superconfiguration approximation.70 This approximation is especially useful in mediumand high-Z-element plasmas in conditions in which the number of configurations can be too large for the DCA approach. In the superconfiguration approximation, first proposed in the supertransition array (STA) code,70,71 the configurations are grouped into superconfigurations that are close in energy. The self-consistent potential (used to obtain the one-electron basis) is now calculated for each superconfiguration, which means that it is averaged over all configurations belonging to that superconfiguration. The method treats one-electron transitions between all states belonging to two different superconfigurations, starting from the assumption that these transitions can be represented by a Gaussian function of frequency. The three moments characterizing a STA can be calculated via rapid and efficient recurrent formulas70,72 at the price of the following approximation: the energy of the configuration C that is used in the Boltzmann probability factor PC = A exp(−EC /T ) (A is the normalization factor) has been expressed as EC ≈
i
(C)
qi
(C) εi + E1 . S
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This approximation means that only the term linear in the subshell populations qi(C) (i runs over all subshells) is taken into account explicitly, while the term quadratic in the population numbers is averaged over the superconfiguration. In practice the assumption seems to be justified when the energy differences between configurations belonging to the same superconfiguration are of the order of the temperature. It is important to stress that both the UTA and the SOSA approach in the DCA as well as the STA-type methods are based on the assumption that the CI can be neglected. This approximation is usually justified in hot dense plasmas. As will be seen later, detailed atomic codes such as MCHF and MCDF, and parametric potential codes such as the HULLAC code, bear the common drawback that they require some prior knowledge of the relevant atomic parameters for the emission process. The superconfiguration approximation does not require any a priori knowledge of the relevant ions and transitions involved. For instance, in the case of the SCO code72 based on that approach, one has just to define a series of supershells that regroup ordinary nl or nlj orbitals. For a given temperature and density, the SCO code then computes a series of relevant superconfigurations, which are defined by a set of integer population numbers for each supershell, such as [(1s2s2p)10 (3s)2 (3p3d)6 (4s4p4d)1 ]. It consistently includes the thermodynamics (under the LTE hypothesis; but there exist superconfiguration codes SCROLL73 and AVERROES74 that take account of the collisional radiative rate equations). 10.5.1.6 Principal available atomic structure codes We will not be exhaustive here, but instead focus our attention on the codes used in the published articles that attempt to model the emission of a laser-produced xenon or tin plasma source. In these studies, it is necessary to use a code that takes account of the CIs, which are known to be very strong for the n = 0 transitions of interest in the xenon and tin plasma sources (see Sec. 10.5.3). There are many approaches to calculating the radial wave functions of the one-electron basis necessary to construct the coupled many-electron wave functions used to diagonalize the Hamiltonian. In the HULLAC code,69 the Dirac equation is solved in the parametric central potential approximation in order to get the relativistic energies and the one-electron wave functions. The parametric potential is optimized by minimizing the total energy of groups of relativistic configurations. This is a very efficient method, for various reasons: the parametric potential method always gives a solution for each configuration (sometimes at the price of lower accuracy); it provides radial equations even for configurations with several open shells; the exact exchange contribution is included; and finally it produces orthogonal basis functions. Its weak point lies in the relevance of the parametric potential approximation for complex configurations (with several excited electrons), and in the way it groups the configurations for the minimization process. This code was used to model the EXULITE laser-produced xenon plasma source.30
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In the Cowan code55 or similar MCHF codes, the radial wave functions are calculated by solving the Schrödinger equation for each specified electron configuration using the Hartree-Fock approximation with relativistic extensions (HFR). These codes are widely used in the community, since they are relatively easy to run and can produce results with good accuracy. Such a code is used by Böwering et al.75 to model a xenon plasma focus discharge, and also by Churilov et al.76 for the interpretation of a xenon vacuum spark plasma. An alternative method, used in the MCDF codes,65–68 consists in solving the nonlocal DF equations for each electron configuration of interest. This allows one to take account of the exact exchange contribution to the one-electron basis. This code can produce data of very high accuracy, but the resolution of the self-consistent nonhomogeneous Dirac-Hartree-Fock equations sometimes does not converge in the case of excited configurations, especially when several open shells are involved. A characterization of a laser-produced tin plasma source using calculations with the MCDF code is presented by Cerjan.77 10.5.1.7 Collisional-radiative codes In the situations where the plasma is not in LTE (see Sec. 10.3.3), the densities of the various ionic states cannot be found from the general principles of statistical physics. In the general case, the population kinetics of each excited species is given by a rate equation that represents the population balance due to the microscopic processes in the plasma. The principal radiative and collisional processes involved in the plasma are described in Sec. 10.3.3. The rate equation for the ionic states i reads dNi Ri→j + Nj Rj →i , = −Ni dt j =i
(10.15)
j =i
where Ni is the population density (in m−3 ) of species i, and Rj →i and Ri→j (in s−1 ) are the rates of population and depopulation of species i due to the various processes in the plasma. The set of coupled rate equations, one for each ionic state, must be solved simultaneously in order to obtain the population kinetics. Therefore, an essential characteristic of a collisional-radiative code is the representation of the ionic states of the plasma, which will determine the size of the rate equations to be solved, and thus the numerical cost of the method. In the HULLAC code69 or other DTA codes,65–67 ionic states are described at the fine-structure level, including the configuration interactions. This is clearly the pertinent approach to model emission structures that are known to be sensitive to the CI effects. However, this method can require a very large number of levels in order to obtain a correct calculation of population kinetics and of the emission features in the spectrum. This is particularly true for the laser-produced xenon or tin plasma sources of interest, in which ions may have one or several open shells. In practice, for these applications, only a limited number of parent configurations
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(which are split into detailed multielectron levels by the code) can be taken into account. In order to limit the number of ionic states while keeping a realistic description of the plasma, it is possible to use collisional-radiative codes based on the superconfiguration approach,70,72 described in Sec. 10.5.1.5. In the SCROLL code,73 an iterative process is used to define the supershells, starting from a single supershell gathering all orbitals, and refining the supershells till the spectrum converges. The AVERROES74 code defines the supershells as Layzer complexes, i.e., by grouping orbitals of the same principal quantum number n. In practice, this allows one to reduce the number of relevant superconfigurations to a few hundred. The populations of the superconfigurations obey a set of rate equations similar to Eq. (10.6), except that the global transition rates are computed as average values of the configurationconfiguration rates belonging to the superconfigurations. Though these codes cannot allow for the configuration interactions, they can easily take into account all relevant ions and their configurations. They can be useful for estimating the nonLTE ionic distribution, and for providing information on the relative strength of different bound-bound transitions, as well as the bound-free spectrum.30 In the SCAALP code78 and the similar non-LTE AA model79,80 introduced in Sec. 10.5.1.1, a single fictitious electron configuration populated with a noninteger number of electrons is used to represent the average excited species of the plasma. The description of the electron structure with this single-configuration approximation is too coarse to produce a representative emission spectrum of the plasma, but it can be used to initialize a (noninteracting) detailed-configuration accounting approach (see Sec. 10.5.1.2) resulting in a more detailed spectrum.52 A similar approach has been proposed in Ref. 80, in which the AA wave functions are used in order to construct detailed configurations and calculate their optical and collisional transition rates. To ensure the convergence of the code to the LTE limit, detailed balance is applied between the collisional rates and their inverse processes. But the ab initio formulation of the transition rates and the approximations used to calculate them are not always unique. Empirical formulas, fitted to experimental data, may exist also. In the third non-LTE kinetics workshop,81 held in 2003 at Gaithersburg, a significant dispersion between results of non-LTE codes a priori similar has been observed in several cases. Actually, realistic non-LTE calculation is still an open problem. 10.5.2 Radiation transfer models 10.5.2.1 Elementary radiative transfer and Kirchhoff’s law Studies of radiation transfer are very important in LPPs. Radiation is a critical energy transport (and loss) mechanism and is also a key part of the ionizationrecombination balance. Much of the early work on radiation transfer was done in the context of astrophysics, and there is an extensive astrophysical literature on the subject (see, for instance, Ref. 82).
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The most common macroscopic description of the interaction of matter with radiation uses the equation of radiative transfer, which describes the balance between emission, absorption, and transport of photons: 1 ∂ dIν = + · ∇ Iν (s) = ην (s) − αν (s)Iν (s), (10.16) ds c ∂t where s is measured along the beam in the propagation direction, and Iν is the specific intensity (in W m−2 Hz−1 sr−1 ). The quantities αν and ην are the macroscopic absorption (in m−1 ) and emission (in W m−3 Hz−1 sr−1 ) coefficients, respectively, which ultimately derive from the microscopic processes. The specific intensity Iν is proportional to the photon distribution function, and Eq. (10.7) can be recognized as a Boltzmann equation with the absorption and emission terms arising from collisions between photons and matter. The formal solution of Eq. (10.16) (i.e., for specified emission and absorption) can be written analytically as τν −τν Iν (τν ) = Iν (0)e + Sν (τ ν )e−(τν −τν ) dτ ν , (10.17) 0
where Sν = ην /αν is called the source function, and τν (dimensionless) is the optical depth of the plasma, defined by the formula s αν (s )ds . (10.18) τν (s) = 0
The first term on the right-hand side of Eq. (10.17) represents the attenuation along the ray of the external radiative field of intensity Iν (0), whereas the second term is the self-emission of the plasma in that direction. This expression illustrates several important points. For optically thick material (i.e., τν 1), the intensity approaches the source function: Iν → Sν . For optically thin material, Iν need not have any relationship to the local value of Sν , but is directly determined by values of Sν within about one optical depth. Finally, the emission spectrum measured along a line of sight corresponds to photons that escape the plasma within about one optical depth of the surface. This point is particularly important for the interpretation of spectra from a nonuniform plasma, as the observed intensity at different frequencies reflects conditions at different depths into the plasma. For a system in thermal equilibrium, emission and absorption must balance, resulting in Kirchhoff’s law: ην = Bν αν ,
(10.19)
where Bν (T ) is the Planck function: Bν (T ) =
1 2πhν3 . hν/kT 2 e −1 c
(10.20)
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This property is a consequence of the principle of detailed balance in a system with a Maxwellian electron distribution. Although this relationship does not hold in general, it often provides a handy benchmark for quick estimates. A simple way to estimate the emission spectra is to assume that the plasma is nearly homogeneous and can be characterized by a single electron temperature and ion density. This allows one to simplify the expression of the self-emission and get Iν (τν ) = Sν (1 − e−τν ).
(10.21)
For example, let us consider a plane target irradiated with a laser pulse at normal incidence. Equation (10.21) represents a reasonable approach to model the emission spectrum measured in the transverse direction, because the lateral expansion of the plasma is almost self-similar with limited gradients of temperature and density. On the other hand, Eq. (10.21) is not well suited to simulate the emission intensity of the plasma measured longitudinally along the beam axis, since in that direction larger gradients can be expected. However, even in the latter case, fitting the emission spectrum with Eq. (10.21) allows one to estimate roughly the mean properties of the plasma (average temperature and density, optical depth). The effect of reabsorption on the emission spectrum of a laser-produced xenon source was qualitatively studied in Ref. 30 using Eq. (10.21) under the assumption of LTE, i.e., for Sν = Bν (T ).
(10.22)
A similar approach was used in Ref. 75 to model DPPs, with the source function evaluated in coronal equilibrium. In the previously cited thesis,31 it is shown that reabsorption can substantially modify the ratio between the main emission band at 10 nm, due to the 4d-4f and 4p-4d transition arrays mixed by configuration interaction and originating from Xe10+ to Xe13+ , and the emission structures at 13.5 nm, due to 4d-5p transitions of Xe10+ . The radiative transfer equation written in the form Eq. (10.17) is deceptively simple in that it hides the fact that the absorption and emission coefficients depend on the local properties of the material (temperature, density, population distributions), which themselves depend on the radiation field. The radiation introduces a nonlinear coupling between different physical processes (e.g., in hydrodynamic and cross-section calculations) by altering the energy balance, ionization balance, and excited-state distributions. It also introduces a nonlocal coupling through photon transport, which can extend well beyond the simple estimate of one optical depth. Specialized computational techniques are used to self-consistently solve for the radiation field along with the material properties. Codes such as CHIVAS,32 mentioned in Sec. 10.4.3, treat these problems in a consistent manner, using greatly simplifying approximations (screened-hydrogenic AA model for atomic physics, multigroup diffusion approach to radiation transfer, etc.) in order to keep computation times reasonable. Codes such as CRETIN83 attempt to self-consistently
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combine more detailed atomic-physics treatments with general radiative-transfer algorithms, particularly for situations where important lines are optically thick. 10.5.2.2 Radiation diffusion; Planck and Rosseland mean absorption coefficients From the solution (10.21) of the radiation transfer equation, we can anticipate different behaviors in two separate regimes with respect to the optical depth: the optically thick limit (τν 1) and optically thin limit (τν 1). This is true for computational methods as well. Both these regimes play an important role in LPPs. In plasmas that are optically very thick, the radiation at large optical depths will be nearly isotropic. In this case, the radiative-transfer equation can be well approximated by a diffusion equation: 1 ∂Jν 1 ∇Jν = ην − αν Jν , −∇ c ∂t 3αν where Jν =
(10.23)
1 4π
dIν .
(10.24)
This set of equations is significantly smaller and simpler than Eq. (10.16), inasmuch as the description of the radiation is no longer angle-dependent and the diffusion equation is easier to solve than the Boltzmann equation. The implicit nonlinear dependence between the radiation and the material properties remains the same. If we also assume that the spectrum is nearly Planckian, then the correct frequency-integrated flux can be obtained with the Rosseland mean absorption coefficient αR 82 : 1 = αR
∞ 0
(1/αν )d/dT [Bν (T )]dν π ∞ = 4σT 3 0 d/dT [Bν (T )]dν
∞ 0
1 dBν (T ) dν, αν dT
(10.25)
where σ is the Stefan–Boltzmann constant (5.67 × 10−5 erg cm−2 s−1 K−4 ). The inverse mean weights the most transparent frequencies highest, because this radiation can transport energy most easily. The importance of the most transparent frequencies is common to all applications of radiative transfer. The Rosseland mean must be used with care, in that it requires that all significant frequencies be optically thick. If we instead wish to obtain the correct amount of emitted energy, then the appropriate mean absorption coefficient is the Planck mean αP , defined by ∞
αν Bν (T )dν 1 αP = 0 ∞ = σT 4 0 Bν (T )dν
∞
αν Bν (T )dν. 0
(10.26)
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This is most appropriate in the optically thin limit, i.e., when τν 1. In this case, no significant reabsorption occurs in the plasma, and the emerging intensity is given by the intensity integrated over the path length: Iν (L) = ην L.
(10.27)
This is a good approximation for the coronal region of the LPP, which is characterized by a very low density and a high temperature. The maximum of the emission intensity is obtained in the LTE limit, when the total net flux is roughly equal to F ≈ LαP σT 4 . Again, this approximation must be used with care, for an optically thin plasma is frequently not close to LTE. Although the applicability of the full Rosseland and Planck mean absorption coefficients is quite restricted, their frequency-dependent analogs are very useful in the multigroup diffusion approximation. Here, the radiation field is discretized in frequency, and the absorption and emission coefficients are averaged over a single frequency interval: 1 ∂Jν 1 − ∇ R ∇Jν = ην − αPν Jν . c ∂t 3αν
(10.28)
This equation is used heavily for radiation-hydrodynamics calculations and does quite well in many applications, due to the use of the two absorption coefficients with their different properties. However, the restriction to (near) LTE situations remains. For conditions far from LTE, it is usually the case that some significant portion of the spectrum is optically thin and the full radiative-transfer equation must be solved. The main complication arises from the fact that photons can be emitted and reabsorbed many times in optically thick spectral regions before being emitted, and escaping, in an optically thin spectral region. This behavior is reflected in slow convergence rates for the numerical solution unless special techniques are used. Developing general techniques that can be used with the variety of atomic models mentioned above remains an area of active research. 10.5.3 Influence of atomic physics on models The atomic physics of multiply charged ions relevant for nanolithography, either xenon or tin, is mainly related to the 4d-4f and 4d-5p transition arrays’ properties. They will be discussed first; then we will focus on their consequences for the tin emission spectrum as calculated by the HULLAC code, and finally we will examine to what extent the SCO code may describe the plasma emission. 10.5.3.1 Atomic-physics properties of the 4d-nf and 4d-np transitions A first significant feature concerns the evolution of the repartition of the 4d-εf oscillator strength as a function of the f electron energy ε. It is known that the
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effective potential acting on the f electrons has a double well resulting from a competition between the electrostatic potential and the centrifugal barrier. For neutral xenon and its low-charge ions (charge ≤ 4), the 4d-εf oscillator strength belongs mostly to the bound-free spectrum, resulting in a giant resonance in the continuum.30,84 For large ion charge states, the 4f wave function collapses in the inner well and the main oscillator strengths shift to the 4d-4f transition, since the 4d and 4f wave functions significantly overlap. The second effect present in Xe and Sn ions is the CI. For two decades, in particular owing to the work by Mandelbaum et al.85 on highly charged lanthanide ions, it has been well known that CI is present in the excited states belonging to 4p6 4dN−1 4f and 4p5 4dN+1 configurations. This CI may result in the quenching of many lines, and it may strongly shift and narrow transition arrays associated with the lines between the 4p6 4dN ground state and the above-mentioned excited states. A similar effect in the case of Cs has been described by Cummings and O’Sullivan.86 Moreover, in praseodymium (Z = 59) it was demonstrated that the position of the resulting structure depends weakly on Z ∗ (i.e., on the net ion charge), and therefore the corresponding arrays for the various ions coalesce in a strong structure. The same observation has been made for similarly charged Xe ions at the tokamak of Fontenay-aux-Roses,40 and confirmed by synchrotronradiation photoionization experiments by Bizau et al.84 As pointed out in a previous publication,30 this effect strongly narrows the 100– 110-Å emission band from the xenon plasmas typical for the XUV lithography experiments, while it hardly affects the 135-Å lines in the Xe10+ ion. This is due to the fact that the 100–110-Å band comes from 4-4 transitions, while the 135-Å structure is mainly associated with the 4d-5p lines, weakly perturbed by CI effects. 10.5.3.2 Results from the HULLAC code; CI effects in Sn9+ In Sn the CI effect manifests itself differently, since in this case the main emission band due to the 4-4 transitions is in the wavelength region relevant for nanolithography, at 135 Å. This is shown in Figs. 10.7 and 10.8, where we display the emission spectra of the Sn9+ ion in the 90–200-Å range, computed with CI included (Fig. 10.7) or not (Fig. 10.8). The following configurations have been included: 4p6 4d5 for the lower state, 4p5 4d6 , 4p6 4d4 5p, 4p6 4d4 6p, and 4p6 4d4 4–6f for the excited states, with a common closed core 1s2 2s2 2p6 3s2 3p6 3d10 4s2 . It has been checked that on adding excited states like those considered by O’Sullivan43 (4p6 4d4 5s, 4p6 4d4 5d, 4p6 4d4 7–8p), the emission spectrum is not drastically changed in the 90–200-Å region, the only noticeable difference being a small background signal appearing in the 90-Å region. The effect of CI described above can be observed in Figs. 10.7 and 10.8. Without CI, the 4d-4f lines appear as a large structure ranging from 130 to 170 Å; they are mixed with the 4p-4d lines—which are widely distributed in the 120–180-Å region—and overlap slightly with the 4d-5p structure around 175 Å. The isolated structure in the 100–110-Å region is associated with the 4d-5f lines. When CI is
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included, the mixing of configurations 4p5 4d6 and 4p6 4d4 4f results in a strong narrowing of the broad structure, which is now precisely centered in the 130–140-Å region for the Sn9+ ion, which could be important for the nanolithography applications. In the present computations, we did not take account of the free-bound emission, but it is not expected to play a major role, as indicated by the similar analysis of Xe ions.30 Figure 10.9 corresponds to a low-density case (mass density 0.01 g/cm3 , i.e., ionic density 5.1 × 1019 cm−3 ; medium length L = 20 µm), where continuum lowering remains negligible. This plot will be further discussed in Sec. 10.5.4. The continuum emission could play a more important role at higher densities. Besides, a HULLAC computation of the Sn11+ ground-state position gives an ionization potential of 184.5 eV for the Sn9+ ion, in good agreement with the 184.3-eV value computed by Cerjan77 with Grant’s MCDF code. This implies
Figure 10.7 HULLAC computation of Sn9+ emission spectrum including CI.
Figure 10.8 HULLAC computation of Sn9+ emission spectrum without CI.
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that for the displayed wavelengths greater than the threshold at 67.2 Å (corresponding to 184.5-eV photon energy), singly excited states Sn9+ do not autoionize. We see in Figs. 10.7 and 10.8 that the 100–110-Å structure, attributed to the 4d-5f transitions, keeps the same shape with or without CI, although the absolute emission is much higher with CI included. Similarly, the peak at 175 Å from the 4d-5p transitions remains unchanged when CI is included. Finally, when CI is included, some prominent 4p-4d lines appear on the short-wavelength side of the main 130–140-Å peak. The present analysis corroborates previous results on xenon,30 but bears a special meaning in that the narrowing of the array concerns the 135-Å region. Moreover, in the case of tin, a series of charge states must be included here, while in the case of xenon the 135-Å signal was due mostly to the unique Xe10+ charge state. Another potentially important effect is the influence of doubly excited atomic states on the emission spectra. Although their Boltzmann factor is small, they are numerous and in principle should not be neglected. We have done some preliminary calculations on Sn9+ and obtained resulting spectra in which numerous lines appear in the 140–170-Å region, which tend to fill the gap between the 4d-4f and 4d-5p structures. However, this approach may be viewed as questionable, since we could not take the autoionization broadening correctly into account. 10.5.3.3 Tin emission calculated from the SCO code Results obtained in Sn with the SCO code at 30 eV are presented in Fig. 10.9. This spectrum offers a striking overall analogy with the HULLAC computations without CI effects (Fig. 10.8), except for the 4d-5f structure around 100 Å, which is missing here. The similarity between Figs. 10.7 and 10.8 is not surprising, since
Figure 10.9 Emission spectrum of tin at 30 eV according to the superconfiguration code SCO, in arbitrary units. The mass density is 0.01 g/cm3 , i.e., 5.1 × 1019 ions/cm3 , and the areal density 2 × 10−5 g/cm2 . The SCO computation does not lead to any noticeable contribution from the 4d-5f transitions.
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the SCO code obviously does not include CI. The average charge is 10.55, and the ion charge distribution is 1.76 × 10−2 , 0.131, 0.325, 0.355, 0.147, 2.20 × 10−2 for Sn8+ to Sn13+ ions, respectively. The superconfiguration formalism allows us to detail the contribution of each monoelectronic transition. In this figure we have therefore singled out the 4p-4d, 4d-4f, and 4l-5l transitions. The large structure around 145 Å mainly originates from 4p-4d and 4d-4f transitions. The n = 0 transitions 4l-5l play a lesser role there, but contribute also to the main peak. The small peak close to 87 Å can be associated to the 4p-5s transitions. Within this formalism, no noticeable contribution from the 4d-5f transitions is observed, at variance with the HULLAC Sn9+ results detailed above. Finally, one must notice that the 30-eV temperature has been chosen in order to compare emission in tin and xenon (see next section), but in the tin case HULLAC computations have demonstrated that the best candidate for 135-Å emission is Sn9+ , and therefore optimal emission conditions would require a lower temperature. It has been checked with the SCO code that, in the current domain of density and temperature, the contribution of bound-free and free-free transitions is moderate. A more detailed computation using the HULLAC code confirms the small importance of the continuum in the usual conditions for nanolithography. However, because of pressure ionization, an increase of the ion density favors these transitions30 : at 5 × 10−2 g/cm3 (2.5 × 1020 ions/cm3 ), a SCO calculation demonstrates that about 5% of the main emission peak at 112 Å comes from the continuum contribution; at 0.3 g/cm3 (1.5 × 1021 ions/cm3 ), most of the emission is due to bound-free or free-free transitions. 10.5.4 Examples of emission spectra and comparison with experiment Though a large amount of effort has been devoted to the spectroscopic analysis of multiply charged ions present in LPP, detailed comparisons of computed and experimental emission spectra are rather scarce. In this respect we must quote the pioneering work by Cerjan77 on solid Sn targets irradiated by 1064-nm 7.5-ns pulses. He obtained only rough agreement between experimental spectra and MCDF computations. Oddly enough, this work does not emphasize the prominent effect of the Sn9+ ion on the emission spectra (though the special importance of 133-Å radiation, related to the availability of efficient Mo/Si mirrors, is mentioned), but large structures are observed close to 80–100 eV (125–155 Å) and 140–170 eV (70– 90 Å, a range not covered in the present analysis). Moreover, one must mention more recent and accurate comparisons in Xe by Böwering et al.,75 but this work refers to discharge plasmas, which fall a little outside the scope of this chapter devoted to LPPs. We describe below the theoretical analysis of the spectrum obtained by the EXULITE team from the xenon-droplet-spray target, described in Sec. 10.4.4.
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Assuming a mass density of 0.01 g/cm3 , i.e., a density of 4.6 × 1019 ions per and a 30-eV temperature, we have calculated and analyzed the SCO emission spectrum corresponding to that xenon plasma. Principal quantum numbers as high as 10 have been considered; we have used the following five supershells: (1s2s2p3s3p3d4s), (4p), (4d), (4f), (5s–10m). The emission spectrum is displayed in Fig. 10.10. The computed average charge is 10.66, and the ion populations are 1.99 × 10−2 , 0.114, 0.297, 0.357, 0.177, 3.16 × 10−2 for Xe8+ to Xe13+ ions respectively. These populations are quite similar to the Sn case. Most of the conclusions about the Sn emission spectrum apply here too. Since the atomic number of xenon is greater than that of tin, the main broad emission structure for a 30-eV plasma is shifted toward lower wavelengths, with a maximum close to 112 Å. Comparison of Fig. 10.10 with the tin spectrum (Fig. 10.9) even suggests that the element next to tin in the periodic table, antimony, might be a better candidate for the 135-Å emission. The present analysis demonstrates that the dominant contribution comes from the 4d-4f lines. Smaller structures may be attributed to the 4p-4d lines (around 130 Å) and the 4l-5l lines, noticeably at 70 Å (4p-5s) and 125 Å (4d-5p). The main peak at 112 Å is sensitive to the coupling scheme: a jj coupling would give incorrect results, different from the present intermediate-coupling data; in contrast, the 4p-5s structure at 70 Å does not depend on the coupling type. As in tin, in xenon the contribution from bound-free and free-free transitions analyzed with the SCO code proved to be negligible in this range of ionic density; however, when the density becomes 5 × 10−2 g/cm3 (2.3 × 1020 ions/cm3 ), more than 5% of the main peak comes from the continuum contribution, while at 0.3 g/cm3 most of the emission would arise from it. cm3 ,
Figure 10.10 Emission spectrum of xenon at 30 eV according to the SCO code, in arbitrary units. The mass density is 0.01 g/cm3 , i.e., 4.6 × 1019 ions/cm3 , and the areal density 5 × 10−4 g/cm2 . The contribution of the various main monoelectronic transitions is singled out.
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In a previous work,30 we were able to calculate theoretical spectra for a Xe EUV emission source starting from an assumption of LTE and using the solution [see Eqs. (10.21) and (10.22)] E(ν) = B(ν){1 − exp[−K(ν)L]}
(10.29)
of the radiative transfer equation. It has been demonstrated there that the emissive properties associated with the 4d-5p transitions in the 135-Å region may be satisfactorily modeled assuming a 26-eV ionic temperature, a 0.01-g/cm3 mass density (i.e., 4.6 × 1019 ions/cm3 ), and a 40-µm active medium length. This last value has been confirmed by an elementary analysis of the droplet expansion, starting with a sound velocity at the 30-eV temperature equal to 1.7 × 106 cm/s and a pulse duration of the order of 8 ns. To account for the emission from the relevant ionic states in a formalism including configuration interaction, computations have been made on Xe8+ to Xe13+ spectra using HULLAC code. The ionic distribution has been derived from the Saha–Boltzmann ionization equation. A typical spectrum is presented in Fig. 10.11, along with a comparison with experimental data from laser-irradiated Xe droplets. The overall agreement is acceptable, especially in the 135-Å region. The large structure close to 110 Å is broader in the numerical simulation than in the experiment. It has been established that significantly better agreement may be ob-
Figure 10.11 Emission intensity of a xenon droplet target irradiated by 8-ns 1-J YAG laser pulses (dotted line), compared with a HULLAC computation assuming a 26-eV temperature, 0.01-g/cm3 mass density, and 40-µm slab thickness (solid line).
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tained in this region by assuming a lower temperature (about 22 eV). This suggests that temperature gradients are probably important in the active region. 10.6 Future Trends This review outlines the detailed theory involved in laser plasmas and the complex radiation physics involved in the emission of EUV light from plasmas created from materials such as Xe and Sn, and summarizes the current computer models being used to make realistic predictions of this emission. We have shown how hydrodynamic plasma codes such as Med 103 and CHIVAS effectively model the plasma expansion and simulate the electron density and temperature distributions. We have described a number of collisional-radiative codes used to describe LTE and non-LTE AA-based models for estimating the relative ion abundance, excitation, and emission (SCROLL, AVERROES, SCAALP, and HULLAC) and made comparisons of experimental data with HULLAC. Towards acquiring a more comprehensive non-LTE model of the emission from these plasmas, we are implementing the non-LTE radiative-transfer CRETIN code. In CRETIN, each element in the plasma is modeled with numerous atomic states, corresponding to the distribution of electrons in various atomic levels. Transitions between levels are caused by interactions between electrons, ions, and photons. CRETIN itself contains no atomic data. The level structure and transition processes for each element included in a simulation are specified in an external data file, referred to as an atomic model. We
Figure 10.12 Simulated time-integrated detector spectra for several times after laser impinging on the target. The intensities are calculated for one position at the outer end of the plasma.
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are currently using atomic codes such as COWAN and FAC to calculate these data. For reasons of convenience, fits to hydrodynamics parameters are currently used to drive the CRETIN simulations, rather than using the hydrodynamic results directly. The fit can easily be extended or modified to investigate different scenarios without redoing the hydrodynamic simulation. Simulated detector spectra are shown in Fig. 10.12 for one position, integrated over time. More detailed calculations are in progress. Acknowledgments In the preparation of this chapter the authors wish to acknowledge discussions with many colleagues and collaborators, including Martin Schmidt, Tiberio Ceccotti, and Thierry Auguste of Saclay, Simi George at UCF, and Dr. Vivek Bakshi at SEMATECH. This work was supported in part by SEMATECH, SRC, and the State of Florida. References 1. R. L. Kauffman, D. W. Phillion, and R. C. Spitzer, “X-ray production ∼13 nm from laser-produced plasma for projection x-ray lithography applications,” Appl. Opt. 32, 6897–6900 (1993); R. C. Spitzer, T. J. Orzechowski, D. W. Phillion, R. L. Kauffman, and C. Cerjan, “Conversion efficiencies from laserproduced-plasma in the extreme ultraviolet regime,” J. Appl. Phys. 79, 2251– 2253 (1996). 2. F. Jin and M. C. Richardson, “New laser plasma source for extreme-ultraviolet lithography,” Appl. Opt. 34, 5750–5760 (1995). 3. H. Fiedorowicz, A. Bartnik, M. Szczurek, et al., “Generation of soft x-ray radiation by laser irradiation of a gas puff xenon target,” Proc. SPIE 2523, 60–69 (1995). 4. M. C. Richardson, K. Gabel, F. Jin, and W. T. Silfvast, “Cryogenic targets for laser-plasma x-ray lithography sources,” Top. Mtg. on Soft X-ray Projection Lithography 18, 156–162, Optical Society of America, Washington, D.C. (1993). 5. G. D. Kubiak, L. J. Bernardez, and K. Krenz, “High-power extreme ultraviolet source based on gas jets,” Proc. SPIE 3331, 81–89 (1998). 6. G. D. Kubiak, L. J. Bernardez, K. Krenz, and W. C. Sweatt, “Scale-up of a cluster jet laser plasma source for extreme ultraviolet lithography,” Proc. SPIE 3676, 669–678 (1999). 7. B. A. M. Hansson, L. Rymell, M. Berglund, et al., “Liquid-xenon-jet laserplasma source for EUV lithography,” Proc. SPIE 4506, 1–8 (2001). 8. H. Shields, S. W. Fornaca, M. B. Petach, et al., “Xenon target performance characteristics for laser-produced plasma EUV sources,” Proc. SPIE 4688, 94– 101 (2002).
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79. W. A. Lokke and W. H. Grasberger, “XSNQ-U: A Non LTE Emission and Absorption Coefficient Subroutine,” UCRL-52276, Lawrence Livermore National Laboratory, Livermore, CA (1977). 80. V. G. Novikov, V. S. Zakharov, A. D. Solomyannaya, V. V. Nagovitsyn, and S. V. Zakharov, “Ionization & excitation rate coefficient calculations for plasma emitting in EUV Range,” poster session at EUVL Source Workshop, Antwerp, Belgium (September 2003). Available at www.sematech.org. 81. C. Bowen, R. W. Lee, and Yu. Ralchenko, “Comparing plasma population kinetics codes: Review of the NLTE-3 Kinetics Workshop,” J. Quant. Spectrosc. Radiat. Transfer, http://dx.doi.org/10.1016/j.jqsrt.2005.05.008. 82. B. H. Armstrong and R. W. Nicholls, Emission, Absorption and Transfer of Radiation in Heated Atmospheres, Pergamon Press, Oxford (1972). 83. H. A. Scott, “Cretin—a radiative transfer capability for laboratory plasmas,” J. Quant. Spectrosc. Radiat. Transfer 71, 689–701 (2001). 84. J.-M. Bizau, D. Cubaynes, J.-M. Esteva, et al., “Absolute measurements and theoretical calculations of photoionization cross sections along the isonuclear sequence of multiply charged barium ions,” Phys. Rev. Lett. 87, 273002/1–4 (2001). 85. P. Mandelbaum, M. Finkenthal, J. L. Schwob, and M. Klapisch, “Interpretation of the quasicontinuum band emitted by highly ionized rare-earth elements in the 70–100-Å range,” Phys. Rev. A 35, 5051–5059 (1987). 86. A. Cummings and G. O’Sullivan, “Discrete structure in the 4d photoabsorption spectra of Cs III, Cs IV and Cs V,” J. Phys. B 34, 199–211 (2001). Moza Al-Rabban is a faculty member at the University of Qatar, where she received a bachelor’s degree in physics. She received a Ph.D. in physics (atomic calculations and x-ray lasers) from Ain Shams University in Cairo, Egypt. Dr. Al-Rabban’s research interests are in the field of atomic physics, lasers, and spectroscopy. She has published more than 26 research papers. Martin Richardson is the Northrop Grumman Professor of X-Ray Photonics at the College of Optics & Photonics, CREOL, at the University of Central Florida (UCF), where he directs the Laser Plasma Laboratory. He received degrees from Imperial College and London University, and held primary positions at the Herzberg Institute of NRC in Ottawa, Canada, and the University of Rochester, New York, before joining UCF in 1990. He also held visiting positions in Germany, France, Japan, Australia, and the Soviet Union. His principle interests are in high-power lasers and their applications, laser plasmas, x-rays and x-ray optics, nuclear fusion and ultra-high-intensity phenomena, and ultrafast lasers and their interaction with materials. He is a Fellow of the Optical
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Society of America, a recipient of the Schardin Medal and other awards, and has published more than 350 publications and 15 patents. Howard Scott is a computational physicist at Lawrence Livermore National Laboratory. He has worked extensively on developing numerical methods for NLTE radiation transport and applying these methods in the fields of inertial confinement fusion, magnetic confinement fusion, x-ray lasers, and astrophysics. Other areas of special interest include large-scale radiation/hydrodynamics simulations and parallel processing. Franck Gilleron obtained his Ph.D. at the Ecole Polytechnique in Palaiseau, France, where he studied the radiative transfer and opacity calculations in an x-ray heated plasma. These studies trained him on the theoretical and experimental methods in the field of atomic physics of hot and dense plasmas. After a postdoctoral position at the Commissariat à l’Energie Atomique in Saclay, France, where he studied configuration interaction effects in the atomic physics analysis of EUV sources in the context of new nanolithography techniques, he became a permanent researcher at Commissariat à l’Energie Atomique in Bruyères-le-Châtel. Michel Poirier prepared his diploma with M. A. Bouchiat at the Ecole Normale Supérieure in Paris on neutral-current induced parity nonconservation effects in atomic physics. He then moved to Commissariat à l’Energie Atomique in Saclay, France, where he obtained a Ph.D. dealing with the mutual influence of resonant multiphoton ionization and harmonic generation, with J. Brossel as scientific director and C. Cohen-Tannoudji as board of examiners president. Since then, he has devoted his activities to doubly excited states in spectroscopy, and more recently to atomic physics processes in hot dense plasmas and noticeable EUV generation. He is currently a member of the SEMATECH Fundamental Data Working Group. Thomas Blenski obtained a master’s degree in theoretical physics at the Warsaw University in 1972 and a Ph.D. in physics at the Institute of Nuclear Research in Swierk, Poland, in 1979 (in the field of neutron transport theory). He then joined the plasma theory group at the Nuclear Research Institute in Warsaw. From 1983– 1985 he worked at the Commissariat à l’Energie Atomique (CEA) in Fontenay-aux-Roses, France, in modeling of the plasma-wall interactions in tokamaks. From 1985–1995 he was an adjoint scientifique at the Swiss Federal Technology Institute in Lausanne, where he was in charge of a group
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working on the atomic physics of dense plasmas for inertial fusion. Since 1995 he has been working on that subject in France, first at the CEA Limeil (1995–1996), then as a Director of Research at the Laboratoire d’Utilisation des Lasers Intenses at the Ecole Polytechnique (1996–1997), and since 1997 as a group leader at the CEA-Saclay (in the Matter of High Energy Density group).
Chapter 11
Conversion Efficiency of LPP Sources Katsunobu Nishihara, Akira Sasaki, Atsushi Sunahara, and Takeshi Nishikawa Contents 11.1 11.2 11.3 11.4
Introduction Design Window for Practical Use Power Balance Model Atomic Models and Radiation Hydrodynamic Code 11.4.1 Average-ion model with (n, l) splitting and radiation hydrodynamic code 11.4.2 Detailed atomic model with use of HULLAC code 11.5 Conversion Efficiency for Tin and Xenon 11.5.1 Tin: calculation and comparison with experiments 11.5.2 Dependence of CE on laser wavelength 11.5.3 Xenon: effects of satellite lines and opacity 11.6 Discussion and Summary Acknowledgments References
339 341 343 348 348 351 353 353 356 360 364 365 365
11.1 Introduction Some EUV light sources have been promoted that use LPPs, and some that use DPPs (see, for example, Ref. 1). Although each proposed source has significant advantages, the LPP offers an especially attractive prospective application range due to advances in laser technology and tunability of the source emission by targetmaterial selection. The LPP EUV light source also has the advantages of small source size, due to the focusability of the laser, and less debris in that the target is isolated from the energy driver. Many of the sources under consideration use 13.5nm radiation from multicharged xenon, tin, and other low-Z ions, because Mo/Si multilayer mirrors have high reflectivity at this wavelength. One key requirement in the source development is a high conversion efficiency (CE) from the incident laser energy on the target to 13.5-nm EUV emission energy in a 2% bandwidth over 2π sr. Figure 11.1(a) summarizes recent experimental values of the CE for various types of targets, such as the xenon liquid jet,2–8 339
340
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xenon cluster jet,9 cryogenic xenon,10 frozen xenon,11,12 solid tin,13–16 and liquid tin jet.17,18 A CE of a few percent is achieved for tin, and a relatively small CE of ≤ 1% is obtained for xenon. Most of the inband radiation is due to line emissions
(a)
(b) Figure 11.1 (a) Recent experimental values of the CE for xenon (squares) and tin (circles). Open symbols indicate estimated values and superscripts denote reference number. (b) 13.5-nm EUV energy with 2% bandwidth per shot.
Conversion Efficiency of LPP Sources
341
corresponding to 4d-5p transitions of Xe10+ ions and 4d-4f and 4p-4d transitions of Sn8+−12+ ions. In addition to xenon and tin, the CE of other materials has also been measured, such as water jets19 and mixtures of low-Z materials.20 However, their CEs are small compared to those of xenon and tin. Therefore, we consider only xenon and tin targets in this chapter. The 13.5-nm EUV radiation energy per pulse must exceed a certain value for practical use, as will be discussed in the next section. Figure 11.1(b) shows some experimental results on the radiation energy in a 2% bandwidth over 2π sr. Since the electron temperature should be around 20–50 eV for xenon and tin to emit EUV inband photons, there exists an optimum laser intensity to heat plasma to that range. Since laser absorption occurs only near a target surface and a laserproduced hot plasma expands into vacuum, no stationary plasma exists. Therefore, spectral consideration is not enough to obtain the optimum laser intensity, and we must consider the dynamics of the LPP. We have developed a power balance model21 to investigate the CE and its laser intensity dependence, which shows fairly good agreement with experiments, at least for tin. In Sec. 11.2, we discuss a possible design window21 for a source plasma for practical use. The power balance model is described in Sec. 11.3. We briefly present atomic models and radiation hydrodynamic code used for the evaluation of the CE in Sec. 11.4. Section 11.5 is devoted to comparison with experiments, and to discussion of the laser-wavelength dependence of the CE for tin and of the effects of satellite lines and opacity on the CE for xenon. A discussion and summary are given in Sec. 11.6. 11.2 Design Window for Practical Use The requirements on the light source for lithography are the following22 (see Chapter 2 for details): the EUV power at wavelength 13.5 nm within a 2% bandwidth should be greater than 115 W after intermediate focus (IF), with a repetition rate of 7–10 kHz, an etendue of 1–3 mm2 sr, and a CE greater than 1%. In this section we estimate a possible design window for a source plasma that may emit enough inband radiation to satisfy the requirements for the light source. We here assume the following parameters for a focusing system for EUV light from the source to the IF point: solid angle of the collection mirror, = 5 sr (ε = 5/2π = 0.8); reflectivity of the collector optics, εR = 0.55; transmittance through the debris mitigation system, εtm = 0.9; and transmittance through the debris collector, εtd = 0.8 (see Chapter 34 for details). In order to achieve an EUV power of 115 W after the IF, the EUV power at the source should then be 365 W [= (115 W)/ε εR εtm εtd ], and the EUV energy per shot is then EEUV = 37 mJ for a repetition rate of 10 kHz and 52 mJ for one of 7 kHz. The achieved EUV energies shown in Fig. 11.1(b) are smaller than the required value except for those at Osaka.15,16 The radiation source area, S = πr 2 , should correspond to a diameter φ = 2r = 500–870 µm in order to achieve the etendue of 1–3 mm2 sr (= S), if the light from the source within a solid angle of 5 sr is collected. It should be noted that the etendue of an LPP is
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mainly determined by the plasma diameter, since the plasma thickness is smaller than the diameter, as will be discussed below. Since the plasma expansion speed is determined by the ion sound speed cs , the diameter of the source plasma can be larger than the plasma expansion distance, if φ > cs τL , where τL is the laser pulse duration. The laser spot sizes in most of the present experiments are much smaller than 500 µm, and thus lateral heat conduction loss and multidimensional expansion loss cannot be neglected. However, for a diameter of 500 µm, a regime of 1D expansion can be achieved without significant lateral heat conduction loss. Spitzer et al.13 have shown by varying the laser spot size on a solid tin target that the saturation of the CE occurs at diameters above 400 µm for fixed laser intensity in a range of 1010 –1011 W/cm2 . We can thus assume that 1D flow can be achieved for a realistic use of the light source. If we consider laser pulse durations of τL = 1–10 ns, the EUV intensity should be in the range from IEUV = EEUV /SτL = 6.2 × 108 W/cm2 (10 kHz, φ = 500 µm, τL = 10 ns) to 2.7 × 1010 W/cm2 (7 kHz, φ = 870 µm, τL = 1 ns). Therefore a CE greater than ηEUV = 1% should be achieved with a laser intensity of IL = IEUV /ηEUV = 6 × 1010 to 3 × 1012 W/cm2 . The required plasma density can be estimated as follows: we consider a planar plasma in which the number density of ions emitting the EUV radiation at 13.5 nm with 2% bandwidth is given by n∗ and of which the length is of the order of lOD=1 , defined as the distance corresponding to optical depth 1 for 13.5-nm photons. The number of photons emitted from a unit area per unit time is approximately given by Nphoton = 4lOD=1 n∗ AEin , where AEin is the Einstein coefficient for emission, AEin = 3.7 × 1011 (gn /gn )fn n . Here gn is the statistical weight of the nth level, and fn n is the oscillator strength. The photon number should satisfy the condition Nphoton = IEUV / hν, where h is Planck’s constant. The EUV radiation at 13.5 nm with 2% bandwidth is mostly due to the 4f-4d, 4p-4d, and 5p-4d transitions for tin and xenon. If we assume that lOD=1 = 10–100 µm, the oscillator strength is (gn /gn )fn n = 1, and the abundance of the ions emitting the EUV radiation is 0.1, then the ion density required can be in the range of 1018 –1020 cm−3 . Those parameters for the possible design window are summarized in Table 11.1. We will show that these source parameters within the design window can be achieved with use of the power balance model21 and radiation hydrodynamic simulations.
Table 11.1 Possible design window of laser and plasma parameters for practical use of EUV sources. Source diameter
500–870 µm
Ion density
1018 –1020 cm−3
13.5-nm radiation intensity with 2% bandwidth
6 × 108 –3 × 1010 W/cm2
Laser intensity
6 × 1010 –3 × 1012 W/cm2
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11.3 Power Balance Model We analytically estimate a scaling law for the CE of the laser intensity from a power balance consideration.21 We consider a target of which the initial density is higher than the laser critical density, where the electron plasma frequency equals the incident laser frequency. Since laser light propagates up to the critical density in plasma, laser absorption occurs only near the surface of the target, and hot plasma spurts out. Since a laser-produced hot plasma expands into vacuum, no stationary plasma exists. Therefore, spectral consideration is not enough to obtain the CE, and we must consider the dynamics of the LPP. Figure 11.2 shows typical profiles of ion density, electron temperature, and plasma flow velocity at the laser peak, when a 1.2-ns Gaussian laser pulse of 1.06-µm wavelength with an intensity of 5 × 1010 W/cm2 irradiates a planar solid tin target. These laser conditions are chosen to be the same as those in the experiments at Osaka,15,16 which will be discussed in Sec. 11.5.1. Nearly 100% of the laser energy is absorbed, mainly due to inverse bremsstrahlrung absorption (IBA), i.e., electron-ion collisions, because of the highly charged state of the ions. A part of the absorbed energy is transferred into the high-density region, due to electron heat conduction and radiative transport from the hot low-density laser absorption region. Energy transferred to the high-density region causes laser ablation and accelerates the plasma outward. Thus the LPP consists of two regions: the hot low-density region and the relatively cold high-density region ahead of it. The former region is often called the corona. In laser ablation the energy transferred into the high-density region is much smaller than that in the corona: approximately 10% of the absorbed energy.23 Because of the high electron conductivity in the corona, the corona plasma is approximately isothermal. We may assume that an isothermal expansion follows the laser-ablation surface. The expression for the isothermal expansion is obtained from the equation of continuity and the equation of motion, ∂ ∂ ni + ni v = 0, ∂t ∂x mni
∂ ∂ ∂ +v v = −Te ne , ∂t ∂x ∂x
(11.1)
(11.2)
where ni (x, t), ne (x, t), v(x, t), and Te are the ion density, electron density, flow velocity, and electron temperature in energy units, respectively, and x, t, and m are the space coordinate, time, and ion mass, respectively. By assuming a self-similar solution n(ξ) and v(ξ), where ξ = x/t, and charge neutrality (ne = Z ∗ ni ), we obtain the density and velocity as ni (x, t) = n0 e−x/cs t , v(x, t) =
x + cs , t
(11.3) (11.4)
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(a)
(b) Figure 11.2 (a) Spatial profiles of ion density (solid line), flow velocity (dashed line), and electron temperature (dash-dotted line). (b) Spatial profiles of inband emissivity ∗ SEUV = (4πην )EUV (dashed line) and effective emissivity SEUV = (4πην −cχν E ν )EUV (solid line).
where cs = (Z ∗ Te /mi )1/2 is the ion sound speed and Z ∗ is the average ionization state. Here we have assumed that the laser ablation accelerates the plasma outward and the velocity reaches the sound speed at x = 0. The isothermal solution shows that the density decreases exponentially and the expansion velocity increases linearly with distance at fixed time, which agrees well with the radiation hydrodynamic simulation shown in Fig. 11.2. The agreement indicates that the isothermal self-similar solution given by Eqs. (11.3)–(11.4) is a good approximation in the corona.
Conversion Efficiency of LPP Sources
345
We now consider the energy fluxes required to sustain the isothermal expansion.24 Since we have assumed that the fluid velocity of the ablation plasma reaches the ion sound speed at x = 0 with an ion density of n0 , the kinetic energy loss per unit time can be calculated as d ∞1 2 1 Ikin = mv ni dx + mcs2 n0 cs = 3Z ∗ (n0 , Te )n0 Te cs , (11.5) dt 0 2 2 using Eqs. (11.3)–(11.4). For a high-Z ∗ plasma, we must consider the energy flux required for ionization of target and radiation loss as well as the expansion loss. Since the ion number flux across x = 0 is n0 cs , the ionization loss per unit time and per unit area is estimated to be 3 ∗ Iion = Eion (n0 , Te ) + Z (n0 , Te )Te n0 cs , 2
(11.6)
where Eion (n0 , Te ) is the ionization energy required for an atom to reach the ionization state Z ∗ (n0 , Te ). Here the second term is the electron internal energy, and we have neglected the ion internal energy because Z ∗ 1. The ionization energy Eion (n0 , Te ) and the ionization state Z ∗ (n0 , Te ) depend on the density n0 and the electron temperature Te . If we assume that the radiative emissivity is given by a power law in the density as nα , the radiation loss flux in the corona is approximated as Irad = 0
∞
Pr (ni , Te )dx = Pr (n0 , Te )
cs t , α
(11.7)
where Pr (n0 , Te ) is the emissivity per unit time and per unit volume integrated over the radiation spectrum. In the density range considered here, α is estimated to be approximately 1.35 for tin, using an average-ion model that will be described in Sec. 11.4.1. A detailed atomic model with the use of the HULLAC code, which will be explained in Sec. 11.4.2, gives α = 1.22. Since Eq. (11.7) is time-dependent, it may be valid only for a certain range of the laser pulse duration. If cs t/α exceeds an average value of the radiation mean free path, it should be limited to the mean free path or the radiation transport should be solved for. We use the laser pulse duration τL for t in Eq. (11.7) in the comparison with experiments below. Since photons emitted in the corona propagate both outward and inward, half of the photons can be absorbed in the high-density region, mainly due to bound-free transitions. We assume a local thermodynamic equilibrium (LTE) and blackbody radiation in the high-density region. Thus radiation flux with almost the same magnitude as the absorbed flux can be reemitted. Since the energy loss in the corona plasma is much greater than that in the highdensity region,24 the sum of the loss fluxes may be taken approximately equal to
346
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the incident laser intensity, i.e., IL ≈ Ikin + Iion + Irad .
(11.8)
From this flux conservation and with the use of atomic data for the ionization energy Eion (n0 , Te ), the ionization state Z ∗ (n0 , Te ), and the emissivity Pr (n0 , Te ) obtained from the average-ion model, we can evaluate the electron temperature and the various loss fluxes as functions of the incident laser intensity, as shown in Fig. 11.3. Here we have used experimental parameters for the tin target, which will be discussed in Sec. 11.5.1; namely, the laser pulse duration of τL = 1.2 ns and n0 = 3 × 1019 cm−3 , from the result shown in Fig. 11.2. As shown in Fig. 11.3, the electron temperature in the corona varies from 20 to 140 eV, corresponding to laser intensities from 1010 to 2 × 1012 W/cm2 . The radiation loss dominates the kinetic and ionization losses throughout the laser intensity range plotted for the density n0 = 3 × 1019 cm−3 . For a weak laser intensity (≤ 1011 W/cm2 ), the ionization loss is approximately two times greater than the kinetic loss, whereas the kinetic loss becomes large at high intensity (≥ 1012 W/cm2 ). The increase of the expan3/2 sion loss at the high intensity is due to the scaling of Ikin ∝ Te , which determines 2/3 the temperature scaling Te ∝ Ikin for low-Z targets. However, it is no longer valid for a high-Z material where the radiation and ionization losses dominate, as shown in Fig. 11.3. As is seen there, the scaling of the electron temperature with laser
Figure 11.3 Various loss fluxes for tin obtained from the power balance model: radiation loss (solid line), ionization loss (dotted line), expansion loss (dash-dotted line), and electron temperature (double-dash double-dotted line) as functions of laser intensity, which is assumed to be equal to the total loss flux.
Conversion Efficiency of LPP Sources
347
intensity is approximately given by Te ∝ IL0.45 near 1011 W/cm2 and Te ∝ IL0.6 near 1012 W/cm2 for tin. The radiation consists of a wide range of photon energy, and the emission spectrum changes drastically with the electron temperature, and thus with the laser intensity, as will be shown in Sec. 11.5.1. We consider two regions of the EUV radiation source; one is the corona region, and the other is the high-density region. The 13.5-nm radiation with 2% bandwidth from the corona can be estimated in the same way as Eq. (11.7) with the knowledge of the inband emissivity PEUV (n0 , Te ). For the radiation from the high-density region, we assume that half of the emission from the corona is absorbed in the highdensity region due to bound-free transitions and that LTE can be achieved. Those features of the high-density region are observed in the radiation-hydrodynamic simulations, as will be shown in Sec. 11.5.1. Then the 13.5-nm emission with 2% bandwidth from the high-density region can be calculated from the Planckian distribution function of the radiation with the radiation temperature determined from the total emission from the corona, namely σTR4 = Irad /2, where σ is the StefanBoltzmann constant. The radiation temperature thus estimated agrees well with the simulations. The CE from the incident laser to the EUV inband emission can then be estimated as ηEUV =
IEUV,CR = PEUV (n0 , Te )
IEUV,CR + IEUV,HD , Irad + Iion + Ikin
cs τL , 2αEUV
IEUV,HD = IP,EUV (TR ),
(11.9)
σTR4 =
Irad , 2
where PEUV (n0 , Te ) is the emissivity of 13.5-nm radiation with 2% bandwidth in the corona, and IP,EUV (TR ) is the inband radiation flux determined from the Planckian distribution function with the radiation temperature TR . The value of αEUV is approximately 1.1 for tin in the density range considered. Both the average-ion model and the HULLAC code give the same αEUV value. If cs t/αEUV in the inband EUV intensity IEUV,CR exceeds the mean free path of the corresponding line transitions, we must consider self-absorption of the emission in the corona or else solve the radiation transport problem. Details will be discussed in Sec. 11.5.2. It should also be noted that the density n0 cannot be determined selfconsistently in the model. However, since the kinetic energy loss and ionization loss are approximately linearly proportional to the density and the emissivity has a weak nonlinearity (α = 1.35), the CE given by Eq. (11.9) does not change much with the density assumed, at least in the range of n0 = (1–4) × 1019 cm−3 . We will discuss the dependence of the CE on the ion density and thus the laser wavelength in Sec. 11.5.2. We can estimate the CE, Eq. (11.9), with the use of Z ∗ (n0 , Te ), Eion (n0 , Te ), Pr (n0 , Te ), and PEUV (n0 , Te ) evaluated from atomic codes.
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11.4 Atomic Models and Radiation Hydrodynamic Code In this section we briefly describe the atomic models and radiation hydrodynamic code used for the evaluation of the CE. 11.4.1 Average-ion model with (n, l) splitting and radiation hydrodynamic code Although the average-ion model25 assumes a fictitious ion with noninteger averaged charge state, it has great advantage because the thermodynamical selfconsistency required for the equation of state used in radiation hydrodynamic simulations is achieved with less difficulty. An atomic model with (n, l) splitting is required for xenon and tin plasmas, where n and l are the principal quantum number and the quantum number specifying the total orbital angular momentum. With use of the average-ion model together with the screened hydrogenic model (SHM) of (n, l) splitting by Perrot,26 we obtained successful results in understanding laser fusion plasmas.27 However, we have found that the first ionization potential predicted by the Perrot’s model has a negative value; in other words, the total energy of bound electrons of an ion decreases as the ionization proceeds. This defect is not so small in modeling low-charge plasmas such as EUV light sources. We have developed a new SHM28 to solve this problem. More’s SHM29 gives the total energy of bound electrons by a simple equation, Eion = −
n
Pn
Q2n . 2n2
(11.10)
In the new SHM, we introduce the relativistic effect on the energy level and an improvement in the self-screening, which also was defective in the pervious SHM. Using the new SHM, the screened charge Qnl and the one-electron energy level Enl are, respectively, given by Qnl = Z −
Pn l σnl,n l + max[Pnl − 1, 0]σnl,nl ,
mn l <mnl
β2 Q2nl n 3 Q2nl − Enl = − 2 1 + k 4 2n n2
3 2 4 4σnl,nl 6σnl,nl 4σnl,nl σnl,nl + + + 4 × 1 − max(Pnl − 1, 0) Qnl Q2nl Qnl Q3nl Pn l β2 Q3nl n 3 + 2Q + σ + − nl n l ,nl k 4 2n 2 n2 m >m nl
nl
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3 2 6σn l ,nl 4σn l ,nl σn l ,nl × 4+ + + Qnl Q2nl Q3nl
+
σn l ,nl
max[Pnl − 1, 0] (2Qnl + σnl,nl )σnl,nl , 2n2
(11.11)
where Z is the atomic number, Pnl is the population of the (n, l) subshell, β is the fine-structure constant, σnl,n l is the screening constant, and k is l + 1 in the relativistic correction. In the summation in Eq. (11.11), m10 , m20 , m21 , m30 , m31 , m32 , m40 , m41 , m42 , m50 , m51 , m43 , . . . = 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, . . . .
(11.12)
The screening relation is not hydrogenic, but in the filling order of electrons for real ions instead. The total energy of bound electrons is given by simple summation, Eion = −
nl
Q2nl β2 Q2nl n 3 Pnl 2 1 + − . k 4 2n n2
(11.13)
A set of screening constants was determined from the results of HULLAC code for tin and xenon.30 Table 11.2 shows the transition energy of tin ions with different charge states. From the table, we see that the new SHM with (n, l) splitting predicts fairly good values of the transition energy. Using the average-ion model with the new SHM, we can solve rate equations in which collisional and radiative rate coefficients of hydrogenic ions are scaled by the dipole oscillator strength generated by the HULLAC code. Collisional radiative equilibrium (CRE) is assumed in calculating the emissivity and opacity used for the radiation transport in the radiation hydrodynamic code. The difficulty arises in the calculation of the spectral opacity and emissivity in the average-ion model, because of the fictitious ion with the averaged charge. The strength of the 4d-4f line in the average-ion model, for example, reflects all the contribution of the 4d-4f lines Table 11.2 Transition energies of tin ion with different charge states given by the SHM and HULLAC code. Values (nm) are as displayed by SHM/HULLAC. Charge state
4d-4f
4p-4d
4d-5p
4d-5f
13 12 11 10 9 8 7 6 5 4
12.8/13.1 12.8/13.0 12.9/13.0 13.1/13.2 13.6/13.5 14.3/14.1 15.3/15.0 16.7/16.8 18.8/19.1 22.0/22.8
12.7/12.8 13.1/12.8 13.4/13.0 13.7/13.2 13.9/13.5 14.0/14.1 14.0/14.7 14.0/14.1 13.9/14.6 –
12.3/12.4 13.1/13.3 14.1/14.6 15.3/16.0 16.8/16.0 18.7/17.5 21.2/17.6 24.6/25.6 29.5/30.1 37.0/37.0
7.4/7.8 7.8/8.3 8.3/9.0 8.9/9.6 9.7/10.4 10.6/11.3 11.9/12.4 13.5/13.7 15.7/15.6 19.0/18.6
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from Rb-like to Pd-like ions. In the average-ion model developed, the probability of electron occupation in the sublevel (n, l) is assumed to be given by the ratio of the fractional population of Pnl to the statistical weight Dnl : xn = Pnl /Dnl . The population of an ion that has a different number of bound electrons in the sublevel (n, l) can be given by a binomial distribution in the LTE. For example, the population of an ion, FP4d =5 , which has five electrons in the sublevel (4, 3), is given by 10! x 5 (1 − x4d )5 (1 − x4f )14 · · · (10 − 5)!5! 4d (11.14) Using the statistical method, we can calculate the opacity and emissivity, including the contribution from spectra of different charge states. In addition, term splitting of the Gaussian shape estimated from HULLAC code and line broadening due to Doppler and electron collisions are treated in the spectral calculations. Figure 11.4 shows the emissivity for tin with Te = 30 eV and ni = 1019 cm−3 thus obtained. For a 1D Lagrangian radiation hydrodynamic code, we applied the one-fluid two-temperature model: 2 2 6 2 6 10 2 6 x2s x2p x3s x3p x3d x4s x4p FP4d =5 = x1s
∂(pi + pe + q) dυ =− , dt ∂x ∂ T e − Ti dTi ∂υ ∂Ti = −pTHi + κi + ρcVi + Qi , dt ∂x ∂x ∂x τei ρ
(11.15)
Figure 11.4 Emissivity of tin with Te = 30 eV and ni = 1019 cm−3 , obtained from average-atom (AA) model (dotted line) and HULLAC (solid line).
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∂ Te − Ti dTe ∂υ ∂Te = −pTHe + κe − ρcVe + Qe . dt ∂x ∂x ∂x τei Here ρ, p, q, and cV are the mass density, pressure, artificial viscosity, and specific heat, respectively, and the subscripts i and e indicate ion and electron. pTH is defined as pTH = T (∂p/∂T )ρ . The terms Qe and Qi indicate electron heating due to the laser and radiation absorption, and ion heating due to viscosity. For the thermal conduction, we applied the flux-limited Spitzer-Härm model,31 using the thermal conductivity32,33 κ and the electron-ion energy relaxation time τei in the Spitzer model.34 For the laser absorption process, we assumed inverse bremsstrahlung35 with the Langdon effect.36 In evaluating the radiation transport, we applied the multigroup diffusion approximation model37 using the flux limiter, as given by ν ∂ d Eν ν ∂E − D = 4πην − cχν E ν , ρ dt ρ ∂x ∂x
(11.16)
where E ν is the energy density of photons with the energy hν. Here h and c are Planck’s constant and the speed of light, respectively; ην and χν are, respectively, the emissivity and absorption coefficient for photon energy hν; and D ν is the diffusion coefficient defined by D ν = c/χν , which is limited by the free-streaming flux FLν = cE ν . Photon energy in the range from 0 to 1.5 keV is divided into 1500 bins with 1-eV width. The variables p, cV , pTH , ην , and χν are obtained as functions of density and temperature based on the (n, l)-splitting screened hydrogen model described above and a self-consistent equation of state.38 For obtaining the equation of state for an ion, we adopt the Cowan model.39 11.4.2 Detailed atomic model with use of HULLAC code A detailed atomic model is required for predicting the spectral profile of the transition array, which depends on atomic number, ion charge, and plasma conditions, and estimating the fraction of emission power in the desired bandwidth. The plasma temperature for the lithographic EUV source is between 20 and 50 eV, where the ion charge is around 10. The near-10+-ionized Xe and Sn have a ground configuration of 4di . These N-shell ions exhibit strong emission through 4d-4f resonance lines at the EUV wavelength.40 Because of the half-filled N-shell configuration, the emission line consists of a large number of fine-structure transitions. Furthermore, the emission lines from several different charge states overlap each other, and the observed spectrum of 4d-4f transitions usually appears as a broad transition array with λ/λ ≈ 0.1. In the case of Xe and Sn, the 4d-5p transition array also appears in the same wavelength region. It is shown by O’Sullivan that the configuration interaction (CI) changes the EUV spectrum of Xe and Sn significantly.41,42 We investigate the effect of CI by comparing the calculations including different sets of configurations using HULLAC43 and GRASP.44 It is shown that the binding energy of the ground
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configuration (4dn ) is shifted by amounts up to 10 eV by the CI effect with twoelectron excited states such as 4dn−2 4f2 . However, the wavelengths of 4d-4f and 4d-5p transitions are found to be rather sensitive to the CI between upper states, because in the presence of orbital collapse these configurations have similar excitation energies. The calculated wavelengths of the resonance lines of Xe and Sn ions are summarized in Fig. 11.5. Here the HULLAC code was used in the calculation of the energy-level structure. In the case of Sn, the effect of the CI brings the wavelength of both 4p-4d and 4d-4f transitions of Sn8+−12+ near 13 nm. In the case of Xe, it is shown that 4d-5p transitions of 10+ ions make the main contribution to the EUV emission in the 13.5-nm band. We calculate the ion abundance and level population of Xe and Sn ions using the collisional radiative model45 (CRM), taking into account the energy-level structure, which is similar to those shown in Fig. 11.6. Since the inclusion of a large number of multiply excited and inner-shell-excited configurations is necessary in order to calculate the spectrum, we apply a mixed model approach, in which the detailed term accounting (DTA) model is used for the resonance lines, whereas finestructure transitions are averaged to form unresolved transition arrays46 (UTAs) for satellite lines. The present model allows us to practically reproduce the experimental spectrum, which originates from overlapping millions of fine-structure transitions. Furthermore, for the accurate estimation of the CE of the EUV source, we calculate the wavelengths and the spectral distribution of the resonance lines using HULLAC, including the effect of the CI. On the other hand, the wavelengths and widths of satellite lines are obtained from calculations without the CI, because the CI is less critical for the wavelength of individual lines. With the present atomic model, we calculate the emissivity and opacity of Xe and Sn plasmas in CRE. Furthermore, we calculate the EUV spectrum to study the experimental spectral structure, as will be discussed in Sec. 11.5.3.
(a)
(b)
Figure 11.5 Wavelengths of resonance lines of (a) Xe, and (b) Sn.
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Figure 11.6 Energy-level diagram of Xe9+ .
11.5 Conversion Efficiency for Tin and Xenon 11.5.1 Tin: calculation and comparison with experiments Here we evaluate the laser intensity dependence of the CE for a tin target and compare it with experiments. Pioneer work by Spitzer et al.13 showed almost the same dependence as the experiments15,16,21 carried out at Osaka. At Osaka, solid plastic spheres overcoated with 1-µm-thick tin are irradiated uniformly with 12 beams of the GEKKO XII laser system47 in order to measure the dependence of the CE on the laser intensity without lateral-energy-transport loss and lateral-expansion loss. The wavelength and duration of the laser pulses are 1.06 µm and 1.2 ns, respectively. The target diameter is typically 700 µm. By adjusting the laser energy (0.5–15 J) and the target diameter, the laser irradiance is varied from 2 × 1010 to 2 × 1012 W/cm2 . EUV emission was observed with an absolutely calibrated energy meter called E-mon, manufactured by Jenoptik Inc.,48 and a transmission grating spectrometer coupled with an absolutely calibrated back-illuminated CCD camera (TGS-CCD). The TGS-CCD with a pinhole disk covered a spectral range of 1–20 nm with spectral resolution 0.42 nm. Quite different radiation spectra have been observed at different laser intensities from the TGS-CCD. Figure 11.7 shows time-integrated spectra from the tin plasma created at three different laser intensities: 8.8 × 1010 , 3 × 1011 , and 9 × 1011 W/cm2 . The spectrum mainly consists of three spectral bands. The component at 1–2.5 nm is attributed to the transitions from n = 4 or 5 to n = 3 (so-called M-shell transitions), where n is the principal quantum number, for a tin plasma of higher than 100-eV electron temperature, and corresponding charge states of 22+ to 33+. The component at 4–8 nm is attributed to transitions
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(a)
(b)
Figure 11.7 (a) Experimental emission spectra (time-integrated) of tin plasmas created at laser intensities of 9 × 1011 (bottom), 3 × 1011 (middle), and 8.8 × 1010 (top) W/cm2 from 1.057-µm laser. (b) Simulation spectra in the EUV regime at laser peak with laser intensities of 1012 (bottom), 2 × 1011 (middle), and 1011 (top) W/cm2 , respectively.
from n = 5 or 6 to n = 4 (N-shell transitions, with charge states 14+ to 21+) for electron temperatures of 30–200 eV. The component at 12–17 nm is due to n = 0 (mainly 4d-4f) transitions, 8+ to 13+, for electron temperatures of 20–50 eV. The identification of these components in terms of atomic transitions was made by comparison with a screened hydrogenic ion model,49 where the evaluation of the dominant spectral component is given as a function of electron temperature estimated from the power balance model. With decrease of the laser intensity, the first two components decrease more than the one at 12–17 nm; the shortest-wavelength band (1–3 nm) decreases especially rapidly. The radiation consists of a wide range of energies, and the change of the emission spectra is due to the change of the electron temperature, which in turn depends on the laser intensity, as shown in Fig. 11.3. Figure 11.8 shows the laser intensity dependence of photon wavelength, which is obtained from the electron temperature estimated from the power balance model as shown in Fig. 11.3, according to the average-ion model. The laser intensity dependence of the spectra explains the observation shown in Fig. 11.7 at least qualitatively. This agreement between the theory and the experiments indicates the validity of the power balance model. Radiation spectra in the UV regime for various laser intensities are also calculated with the use of the ray-tracing method, using the electron temperature and density profiles at the laser peak obtained from the radiation hydrodynamic simula-
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Figure 11.8 Various components of emission obtained from the power balance model: 13.5-nm emission with 2% bandwidth (thick solid line), emission with 1–3-nm wavelength (thin solid line), 3–10-nm wavelength (dash-dotted line), 10–20-nm wavelength (dashed line).
tions. The results are presented in Fig. 11.7(b), which shows quite good agreement between the experiments and simulations. The dependence of the CE on the laser intensity was measured with the energy meter and the TGS-CCD. The overall detection bandwidth for the E-mon was 3.2%, so the energy meter signal was corrected to provide EUV energy in the 2% bandwidth, using the spectral profile obtained with the TGS-CCD. Figure 11.9 shows the 13.5-nm CE as a function of laser intensity on the targets, both experimental results (dots) and theoretical values (lines) obtained from the power balance model. The solid and dashed lines in Fig. 11.9 give the CE [ηEUV in Eq. (11.9)] estimated from the total 13.5-nm radiation from the corona (IEUV,CR ) and from the high-density region (IEUV,HD ), respectively, with the use of atomic data discussed in Sec. 11.4.1. The theoretical value of the CE agrees fairly well with the experimental results. The highest CE is attained at (0.5–1) × 1011 W/cm2 for a tin target. It should be noted that here we have assumed the density n0 = 3 × 1019 cm−3 ; however, the maximum CE has very weak dependence on the density assumed, as will be discussed in detail in Sec. 11.5.2. The laser intensity that gives the maximum CE slightly increases with increase of the density n0 assumed. As shown in Fig. 11.9, at the low laser intensity of (0.5–1) × 1011 W/cm2 that gives the maximum CE, most of the 13.5-nm emission comes from the corona, while at high intensity, higher than 1012 W/cm2 , most of the 13.5-nm emission comes from the high-density region, because the electron temperature is too high in the corona.
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Figure 11.9 CE of tin: experimental results (dots by E-mon; triangles by TGS); theoretical results obtained from the power balance model (total inband EUV, solid line; inband EUV from the high-density region, dashed line).
As shown in Fig. 11.2, the LPP is not uniform in space. In order to understand from where most of the inband emission comes, we calculate the effective inband emissivity SEUV from the right-hand side of Eq. (11.16), namely, SEUV = (4πην − cχν E ν )EUV , where the notation ( )EUV represents the value integrated over the EUV 2% bandwidth. The simulation result is shown in Fig. 11.2(b) ∗ = (4πην )EUV . It should be noted that the self-absorption with the emissivity SEUV of the EUV is taken into account in the effective emissivity. The effective emissivity SEUV has a peak near the ion density of 3 × 1019 cm−3 that is used in the previous discussion, and an electron temperature of about 30–40 eV. On the other hand, the ∗ has a peak at relatively high density and low temperature, local emissivity SEUV where the emission and absorption of the inband EUV are almost balanced with each other and thus the Planckian intensity determined from the local temperature is achieved. As discussed before, IEUV,CR in Eq. (11.9) increases with time, which suggests that a longer pulse may result in a higher CE. However, opacity of the inband EUV emission should be taken into account for a longer pulse. The effect of the opacity on CE may depend on the material, the laser wavelength, and the laser intensity and its pulse duration. Details will be discussed in Sec. 11.5.2. 11.5.2 Dependence of CE on laser wavelength Here we discuss the dependence of the CE on laser wavelength from 10.6 to 0.26 µm, where the limits correspond to a CO2 laser and the fourth harmonic
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of a Nd-glass laser, respectively. Most of the laser energy is absorbed due to the inverse bremsstrahlung emission near the critical electron density of a laser, ne = nc = 1.1 × 1021 (λLµm )−2 cm−3 , where λLµm is the laser wavelength in microns. In Secs. 11.3 and 11.5.1, we have assumed that the CE does not change much with the density n0 . However, since the critical density varies more than two orders of magnitude according to the change of the wavelength, we have to consider its dependence of the CE. We plot contours of constant CE obtained from the power balance model in the n0 -Te plane in Fig. 11.10, using Eqs. (11.5)–(11.9) with the average-ion model. Here a 10-ns laser pulse is assumed. One can see from the figure that the CE has a strong dependence on the electron temperature, while its density dependence is relatively weak. The electron temperature of about 30 eV results in high CE for 13.5-nm inband emission from tin. As described before, the total radiation emissivity is roughly proportional to nα 0 with α ≈ 1.35 [Eq. (11.7)], while the inband emissivity is αEUV ≈ 1.1 [Eq. (11.9)]. Therefore, the portion of inband emission in the total radiation decreases with increasing density, which causes the decrease of the CE in the high-density region in Fig. 11.10. On the other hand, since the ionization and kinetic losses are linearly proportional to the density as given in Eqs. (11.5)–(11.6), those losses become large compared with the radiation loss at low density, so that the CE decreases in the low-density region, as shown in Fig. 11.10. As a result, ion densities of 1018 –1020 cm−3 give rise to a high CE, and those coincide with the densities in the design window in Table 11.1. It should be noted, however, that the absolute value of the CE in Fig. 11.10 is overestimated, because the corona is not transparent anymore for a plasma with a pulse duration of 10 ns, as will be discussed below. If we assume the average ionization state of Z ∗ ≈ 10, laser absorption should occur near ion densities of nic = 1018 and 1.6 × 1021 cm−3 , corresponding to the critical electron densities for 10.6- and 0.26-µm lasers, respectively. If the inband
Figure 11.10 Contours of the CE obtained from the power balance model (solid lines for every 1% from 1–6%, with gray scale) in the plane of ion density (ni ) and electron temperature (Te ) with simulation points for laser wavelength of 10.6 µm (square), 1.06 µm (circle), and 0.26 µm (cross). Solid lines from left top to right bottom indicate laser intensity required, and dashed lines represent corona plasma length corresponding to optical depth 1.
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emission occurs in these density regions, the use of a short-wavelength laser may fail to obtain the high CE. We have carried out many radiation hydrodynamic simulations to evaluate the CE for different laser wavelengths. Since the total loss depends on the density, the optimum laser intensity required for heating plasma up to the optimum temperature may change with the laser wavelength. A Gaussian laser pulse is used with the fixed pulse duration of 10 ns FWHM. Figures 11.11 and 11.12 show spatial profiles of the ion density ni , electron temperature Te , and average ionization state Z ∗ at the laser peak for a λL = 0.26-µm laser with intensity IL = 1012 W/cm2 and a 10.6-µm laser with IL = 1010 W/cm2 , respectively. These laser intensities result in the highest CE for each wavelength, when we use atomic data based on the average ion model discussed in Sec. 11.4.1. In these figures, we have also plotted the effective emissivity ∗ SEUV and the emissivity SEUV introduced in Sec. 11.5.1. For the case of the 0.26∗ µm laser, we see large differences between SEUV and SEUV in their shapes and ∗ peak positions. The SEUV without absorption has a peak near the critical density at a distance of x = 20 µm from the initial target surface, where the ion density is ni = 3 × 1020 cm−3 . On the other hand, the SEUV with absorption has a peak around xS = 183 µm, where ni = 5 × 1019 cm−3 and Te = 63 eV. The large dif∗ ference between SEUV and SEUV at x = 20 µm is due to the fact that the LTE between electrons and the inband emission is achieved in this high-density region with ni = 3 × 1020 cm−3 . It should be noted that the distance between the peak ∗ for the 0.26-µm laser with 10-ns pulse duration is positions of SEUV and SEUV much longer than that for the 1.06-µm laser with 1.2-ns pulse duration, as shown in Fig. 11.2(b).
Figure 11.11 Spatial profiles of ion density (solid line), electron temperature (dash-dotted line), ionization state (dashed line), effective inband emissivity SEUV (solid line), and emis∗ sivity SEUV (dotted line) at laser peak for 0.26-µm laser with 10-ns pulse.
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Figure 11.12 Spatial profiles of ion density (solid line), electron temperature (dash-dotted line), ionization state (dashed line), effective inband emissivity SEUV (solid line), and emis∗ sivity SEUV (dotted line) at laser peak for a 10.6-µm laser with 10-ns pulse.
On the contrary, for the case of the 10.6-µm laser, the profiles of SEUV and ∗ SEUV are almost the same, which indicates that almost of all the EUV radiation contributes to the EUV flux without absorption. The SEUV has a peak near the critical density at a distance of around xS = 95 µm from the initial target surface, where the ion density is ni = 2 × 1018 cm−3 and the electron temperature Te = 31 eV. The high-density region with the LTE is not formed at such a low density. Table 11.3 summarizes simulation results carried out for different wavelengths, in which the laser intensity corresponds to the intensity leading to the maximum CE for each laser wavelength. If we use more detailed atomic data based on HULLAC, the optimum laser intensity for a 0.26-µm laser decreases to 2 × 1011 W/cm2 due to large opacity but does not result in many differences for 10.6-µm and 1.06-µm lasers. It should be noted from Table 11.3 that the relation between the optimum Table 11.3 Various plasma parameters at a peak of the effective emissivity SEUV , for different laser wavelengths λL . Symbols: τL = laser pulse duration, IL = optimum laser intensity giving the maximum CE for each laser wavelength, xS = distance of the peak from the initial target surface, niS = ion density, TeS = electron temperature, and LS = density scale length at the peak. λL (µm)
τL (ns)
IL (W/cm2 )
xS (µm)
nis (cm−3 )
TeS (eV)
LS (µm)
10.6 1.06 0.26
10 10 10
1 × 1010 1 × 1011 1 × 1012
101 180 183
2.0 × 1018 1.3 × 1019 5.0 × 1019
31 46 63
50 160 245
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laser intensity and the laser wavelength is approximately given as IL λ1.2 L , rather than IL λ2L . This is due to the fact that the ion density ni where the inband emission mostly occurs is much lower than the critical density nic for the short-wavelength lasers. The ion density and electron temperature at the peak position of SEUV listed in Table 11.3 are also plotted in Fig. 11.10. As can be seen in the figure, the longer wavelength gives the higher CE. This is also confirmed in the simulations. The 10.6-µm laser gives approximately 1.9 times higher CE than the 1.06-µm laser, while the 0.26-µm laser gives 0.55 times lower CE. Since for the 10.6-µm laser the optimum laser intensity is rather low, 1010 W/cm2 , the inband EUV energy per shot may not satisfy the requirement for practical use as discussed in Sec. 11.2. However, the simulation results show that the CE does not decrease much with the increase of the laser intensity. This is due to the fact that the region higher than the critical density is heated by electron thermal conduction and the CE does not decrease much with increasing electron temperature at low density, as shown in Fig. 11.10. The increase of the pulse duration also results in an increase of the inband EUV energy per shot. For the 10.6-µm laser, the laser absorption efficiency also increases with the pulse duration. It was about 80% for a 10-ns pulse. There may be an optimum pulse duration leading to higher CE for each laser wavelength. However, a longer pulse leads to a longer plasma scale, and the corona plasma may cease to be transparent, as discussed above. The density scale length LS = ni /(∂ni /∂x) in Table 11.3 is determined at the peak position of SEUV for each case. Here, LS approximately corresponds to the characteristic length of the EUV emission region. The increase of LS at shorter wavelengths is due to the increase of the electron temperature at the peak position of SEUV . The dashed lines in Fig. 11.10 show the length lOD=1 = 1/(χν )EUV calculated from the density and temperature using the AA model. If LS becomes much longer than lOD=1 , the inband emission does not proportionally increase with the increase of the characteristic plasma length. For the short-wavelength laser with the pulse duration of 10 ns, LS becomes longer than lOD=1 , so that the further increase of the pulse duration may not result in an increase of the CE. However, the longer pulse may work well for the 10.6-µm laser. It should be mentioned, however, that an increase of the pulse duration may cause an increase of high-energy ions as shown Eq. (11.5). Further study is required for the optimization of the laser pulse duration. 11.5.3 Xenon: effects of satellite lines and opacity We apply the power balance model for a xenon target. Figure 11.13 shows the laser-intensity dependence of the electron temperature and the various loss fluxes. The dependences are almost the same as those with tin, shown in Fig. 11.3. The power balance model gives a CE of approximately 2% at about 1011 W/cm2 with 1.2-ns pulse duration, with the use of atomic data obtained from the average-ion model. However, atomic data obtained from the detailed atomic model introduced in Sec. 11.4.2 show that the inband emission is about 1.5% of total emission at an
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Figure 11.13 Various loss fluxes for xenon obtained from the power balance model: radiation loss (thick solid line), ionization loss (dotted line), expansion loss (dash-dotted line), and electron temperature (double-dot double-dash line) as functions of laser intensity, which is assumed to be equal to the total loss flux.
electron temperature of 25 eV, and it decreases with increasing electron temperature, as will be discussed below. Therefore, the CE of 2% could be an overestimate. The theoretical value of the optimum laser intensity does not agree with experiments. Most of the experiments shown in Fig. 11.1 show that the maximum CE appears at higher intensity, around 1012 W/cm2 or more. However, none of the experiments with xenon were carried out with a laser spot size (and target size) greater than 500 µm, as may be required for the validity of the 1D expansion assumed here. A small target size causes large kinetic loss and thus requires higher laser intensity. We have recently found that experiments with larger target size show that the optimum laser intensity appears around 1011 W/cm2 , which agrees with the power balance model. We now discuss the effect of detailed atomic processes on the CE of the Xe plasma in terms of satellite line emission and the opacity of the emission lines. We find from our collisional radiative model calculation that the multiply excited and inner-shell-excited configurations are significantly populated in high-density plasmas, resulting in considerable emission and absorption through 4d-4f and 4d-5p satellite lines. In particular, with the electron density of the emitting region above 1020 cm−3 , we find that the population in the plasma approaches LTE, leading to an optical depth of the typical LPP greater than one; thus the opacity effect should be taken into account.50 As shown in the previous analysis of the spectrum of the 3d-4f transition array from LPP,51 the satellite lines form a tail structure, called the red wing, on the longer-wavelength side of the resonance lines. As the optical
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depth of the resonance lines increases, the intensity of the resonance lines saturates due to self-absorption. Consequently, the relative intensity of the satellite lines will increase, resulting in broad spectral width of the transition array. We here compare analytical spectra with the emission from liquid Xe jet targets4 to clarify these effects, which are shown in Fig. 11.14. In Fig. 11.14(a), the experimental spectrum exhibits a dominant peak near 11 nm accompanied by weaker peaks at longer wavelengths. The peak at 11 nm is attributed to overlapping 4d-4f transitions from Xe8+−11+ , and the peaks in the longer-wavelength region are attributed to 4d-5p transitions from Xe10+ (13.5 nm),52 Xe9+ (14.8 nm),53
Figure 11.14 (a) Typical LPP EUV spectrum. (Reprinted from Ref. 4 with permission from the American Institute of Physics.) Calculated emission intensity of Xe: (b) without satellite lines, and (c) with satellite lines. Figure (c) shows radiation intensity from the surface of a uniform plasma with a radius of 10 µm (curve 1), Planckian intensity (curve 2), and relative emissivity (curve 3). (d) Absorption coefficient from the Xe plasma at Te = 25 eV and ne = 1021 /cm3 , assuming LTE population. Figure (d) also shows the contribution of 4d-5p and 4p-4d satellite lines for each charge state to the absorption coefficient.
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and Xe8+ (16 nm).54 In the experiment the emission is expected to occur near the critical density. It is found from our collisional radiative model that for the electron densities > 1020 cm−3 and a temperature of 25 eV, all atomic states can be assumed to be in LTE, where the ionization balance and level populations can be determined from the Saha-Boltzman relation. For a spherical plasma in LTE, the radiation intensity Iν from its surface is also simply calculated using an analytical formula as55 1 1 1 Iν = IνP 1 − 2 + + 2 exp(−2) , (11.17) 2 2 as a function of the Planck radiation intensity IνP and radial optical depth . The calculated spectrum without satellite lines, shown in Fig. 11.14(b), differs significantly from the experiment in its red-wing structure. In the present calculation, the resonance lines are calculated using a line-by-line (DTA) model including the effect of CI, whereas the satellite lines are calculated using a UTA approximation with averaged transition probability, energy, and linewidth. It is found that the emission on the longer-wavelength side of the 4d-4f transition array (11.5– 13 nm) and the background level of the 4d-5p transition arrays (12–16 nm) can be explained only by considering the satellite lines, as shown in Fig. 11.14(c). Figure 11.14(d) shows the contribution of each satellite channel to the absorption coefficient of the plasma. Absorption between 11 and 12 nm is mainly due to 4d-4f satellites, such as 4di−2 4fnl → 4di−1 nl transitions, where nl indicates the orbit of the spectator electron. It is also shown that 4d-5p resonance lines from each charge state have satellites lines, 4di−2 5pnl → 4di−1 nl transitions, on their longer-wavelength side. In addition, 4p-4d transitions and their satellite lines, 4p5 4di nl → 4p6 4di nl transitions, contribute to the broad background level between 11 and 14 nm. Eventually, the absorption coefficient of Xe plasmas shows a broad structure between 11 and 16 nm. Note that emissivity of the 4d-4f resonance line is still much stronger than that of the satellite lines. As shown in Fig. 11.14(c), the emission spectrum calculated including the effect of satellite lines and opacity reproduces the experiment fairly well. Thus, in order to perform a radiation hydrodynamics simulation to predict the CE, we calculated and tabulated the emissivity and opacity of Xe and Sn plasmas as functions of the electron temperature Te and the ion density ni , using the present atomic model, in which CRE and an optically thin plasma are assumed. Figure 11.15 shows the spectral emissivity of Xe plasma at the ion density 4 × 1019 cm−3 and electron temperature 30 eV. The comparison of the emissivities with and without the effects of CI and satellite lines shows that the broad structure originates mainly from the satellite lines. Furthermore, we have estimated the spectral efficiency, which is defined as the ratio of the inband to the total EUV emission intensity. We found that since the main part of the emission appears in the 11-nm band in Xe, the spectral efficiency is approximately 1/6 of that of Sn. We also found that the high efficiency is obtained within a limited temperature range, where the Xe10+ ion has a significant abundance. It is interesting that the optically thick calculation, shown
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Figure 11.15 Calculated emissivity of Xe plasma for ni = 4 × 1019 /cm3 and Te = 30 eV: (a) including the effect of CI on the resonance lines and satellite lines, (b) without the effect of CI, (c) only from 4d-4f resonance lines.
in Fig. 11.14, yields similar spectral efficiency. Detailed analysis of the spectral efficiency and its dependence on the atomic model will be published elsewhere. Assuming the same conversion as for the Sn target from laser energy to the total radiation energy (around 50%), as discussed before, we expect a maximum CE of 1% for Xe targets. Further experimental investigation and comparison with theory are required, with a larger spot size, to identify the optimal pumping condition of the Xe source. 11.6 Discussion and Summary We have presented a simple analytical model of a scaling law for the CE, which agrees fairly well with the experimental results, at least for a solid tin target. The model also explains features of the observed spectrum, such as its drastic changes with the laser intensity, observed in the experiments. It is shown that the CE into 13.5 nm with 2% bandwidth has its maximum of 3% at a laser intensity of (0.5–1) × 1011 W/cm2 for a tin target. We have also introduced a possible design window for practical usefulness of an EUV source. The scaling law and the experimental results show that this design window, shown in Table 11.1, can be achieved. If we use the parameters of a focusing system introduced in Sec. 11.2, the EUV power at the IF can be estimated as PEUV = ηEUV SIL τL ε εR εtm εtd Rp = 280 W,
(11.18)
where we have assumed the CE ηEUV = 0.03, the laser spot diameter φ = 870 µm corresponding to an etendue of 3 mm2 sr, the laser intensity is 1011 W/cm2 , the
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pulse duration is 5 ns, and the repetition rate Rp = 10 kHz. The estimated inband EUV power of 280 W at the IF is well above the source requirement of 115 W, which may allow some margin in design for use. The EUV power for xenon targets is still marginal, if the highest CE is 1% and one uses the same laser intensity and the same pulse duration as in the above estimation. However, it may also be possible to satisfy the requirement by using a higher intensity or longer pulse duration than those in the estimation. We have also discussed the dependence of the CE on the laser wavelength from 10.6 to 0.26 µm. Since the CE depends very weakly on the density in the range from 1018 to 1020 cm−3 , the 10.6-µm laser also gives rise to high CE, probably higher than that with the 1.06-µm laser. The optimum laser intensity is estimated for each laser wavelength. Effects of satellites and opacity on the CE are discussed for xenon. Similar effects occur for tin. The optimum pulse duration for each wavelength still remains for future investigation. A power balance model taking the selfabsorption of the EUV into account is being developed for both tin and xenon, and will be published elsewhere. It should also be noted that a very high CE of 2.5% has been reported recently for lithium.56 Acknowledgments We would like to thank all the members of the EUV theoretical modeling group, especially Profs. K. Fujima and M. Murakami and Drs. H. Furukawa and T. Kawamura, and the experimental groups at Osaka University and the Institute for Laser Technology, especially Prof. H. Nishimura and Dr. Y. Shimada, for valuable discussions during the writing of the manuscript. A part of this work was performed under the auspices of the Leading Project promoted by MEXT, Japan. We would like to express our sincere thanks to Prof. Izawa, who is also a leader of the project, for his encouragement. We thank Mr. K. Gamada for his efforts in the preparation of data. References 1. Many references in Soft-X-ray Projection Lithography, J. Bokor, Ed., OSA Tech. Digest Ser. 12, Optical Society of America, Washington D.C. (1991). 2. L. Espinoza, “Laser produced plasma for production EUV lithography,” EUVL Source Workshop, Matsue, Japan (October 2001). Proceedings available at www.sematech.org. 3. M. Segers, M. Bougeard, E. Caprin, et al., “Development of a laser-produced plasma source at 13.5 nm for the French extreme ultraviolet lithography test bench,” Micro. Eng. 61, 139–144 (2002). 4. H. Komori, T. Abe, T. Suganuma, et al., “Laser-produced-plasma light source development for extreme ultraviolet lithography,” J. Vac. Sci. Technol. B 21, 2843–2847 (2003).
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5. A. Endo, “Laser-produced-plasma light source development for EUV lithography at EUVA,” 2nd International EUVL Symposium, Antwerp, Belgium (September 2003). Proceedings available at www.sematech.org. 6. B. Hansson, “Status of the liquid-xenon-jet laser-plasma EUV source,” EUVL Source Workshop, Santa Clara, CA (February 2003). Proceedings available at www.sematech.org. 7. A. Endo, T. Abe, T. Suganuma, et al., “Design of high average power clean EUV light source based on laser produced Xenon plasma,” Proc. SPIE 5196, 256–262 (2004). 8. A. Endo, “EUV light source development at EUVA,” EUV Source Workshop, Santa Clara, CA (February 2004). Proceedings available at www.sematech.org. 9. S. Ter-Avetisyan, U. Vogt, H. Stiel, M. Schnürer, I. Will, and P. V. Nickles, “Efficient extreme ultraviolet emission from xenon-cluster jet targets at high repetition rate laser illumination,” J. Appl. Phys. 94, 5489–5496 (2003). 10. T. Mochizuki, A. Shimoura, K. Fukugaki, T. Inoue, S. Miyamoto, and S. Amano, “Studies on x-ray conversion efficiency in Xe cryogenic targets,” 2nd International EUVL Symposium, Antwerp, Belgium (September 2003). Proceedings available at www.sematech.org. 11. B. Junno, “Extreme ultraviolet light,” EUVL Source Workshop, Matsue, Japan (October 2001). Proceedings available at www.sematech.org. 12. H. Shields, “Progress and current performance for laser-produced plasma EUV sources TRW/cutting edge optronics,” 1st International Symposium on EUVL, Dallas, TX (October 2002). Proceedings available at www.sematech.org. 13. R. C. Spitzer, T. J. Orzechowski, D. W. Phillion, R. L. Kauffman, and C. Cerjan, “Conversion efficiencies from laser-produced plasmas in the extreme ultraviolet regime,” J. Appl. Phys. 79, 2251–2258 (1996). 14. E. Turcu, H. Rieger, M. F. Powers, M. C. Richardson, and C. Keyser, “JMAR laser-plasma source for EUV lithography,” EUVL Source Workshop, Matsue, Japan (October 2001). Proceedings available at www.sematech.org. 15. K. Nishihara, A. Sasaki, F. Koike, et al., “On the conversion efficiency of LPPEUV light source,” EUV Source Workshop, Santa Clara, CA (February 2004). Proceedings available at www.sematech.org. 16. Y. Shimada, H. Nishimura, M. Nakai, et al., “Characterization of EUV emission from laser produced spherical tin plasma generated with multiple laser beams,” Appl. Phy. Lett. 86, 051501-1–051501-3 (2005). 17. E. Turcu, H. Rieger, A. Stone, et al., “Overview of high efficiency EUV source generated by laser-produced-plasma,” EUVL Source Workshop, Santa Clara, CA (February 2003). Proceedings available at www.sematech.org. 18. P. A. C. Jansson, B. A. M. Hansson, O. Hemberg, et al., “Liquid-tin-jet laser-plasma extreme ultraviolet generation,” Appl. Phys. Lett. 84, 2256–2258 (2004). 19. U. Vogt, H. Stiel, I. Will, et al., “Influence of laser intensity and pulse duration on the extreme ultraviolet yield from a water jet target laser plasma,” Appl. Phys. Lett. 79, 2336–2338 (2001).
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20. G. Schriever, K. Bergmann, and R. Lebert, “Narrowband laser produced extreme ultraviolet sources adapted to silicon/molybdenum multilayer optics,” J. Appl. Phys. 83, 4566–4571 (1998). 21. K. Nishihara, T. Nishikawa, A. Sasaki, et al., “Theoretical Modeling of Laser-Produced Plasmas for Development of Extreme UV Radiation Source for Lithography,” in Inertial Fusion Sciences and Applications 2003, American Nuclear Society, Inc., Illinois, 1069–1073 (2004); and K. Nishihara, T. Nishikawa, A. Sasaki, et al., “Japan MEXT leading project for laserproduced plasma EUV light source development,” 2nd International EUVL Symposium, Antwerp, Belgium (September 2003). Proceedings available at www.sematech.org. 22. V. Banine, “Requirements for the next generation lithography EUV sources,” 1st International EUVL Symposium, Dallas, TX (October 2002). Proceedings available at www.sematech.org. 23. H. Takabe, K. Nishihara, and T. Taniuti, “Deflagration waves in laser compression I,” J. Phys. Soc. Japan 45, 2001–2008 (1978). 24. K. Nishihara, “Scaling laws of plasma ablation by thermal radiation,” Japanese J. Appl. Phys. 21, L571–L573 (1982). 25. G. B. Zimmermann and R. M. More, “Pressure ionization in laser-fusion target simulation,” J. Quant. Spectrosc. Radiat. Transfer 23, 517–522 (1980). 26. F. Perrot, “Fast calculation of electronic structure in plasmas: the screened hydrogenic model with l-splitting,” Phys. Scripta 39, 332–337 (1989). 27. T. Nishikawa, H. Takabe, and K. Mima, “Line profile modeling for non-LTE partially ionized plasmas based on average atom model with l-splitting,” Laser and Particle Beams 11, 81–87 (1993). 28. T. Nishikawa, A. Sasaki, H. Furukawa, A. Sunahara, and K. Nishihara, “Atomic models and hydrodynamic simulation for laser-plasma EUV source,” EUV Source Workshop, Santa Clara, CA (February 2004). Proceedings available at www.sematech.org. 29. R. M. More, “Electronic energy-levels in dense plasmas,” J. Quant. Spectrosc. Radiat. Transfer 27, 345–357 (1982). 30. A. Sasaki, K. Nishihara, F. Koike, and T. Kagawa, “Structure of emission spectrum of the EUV sources,” EUV Source Workshop, Santa Clara, CA (February 2004). Proceedings available at www.sematech.org. 31. R. C. Malone, R. L. McCrory, and R. L. Morse, “Indications of strongly fluxlimited electron thermal conduction in laser-target experiments,” Phys. Rev. Lett. 34, 721–724 (1975). 32. L. Spitzer, Jr. and R. Härm, “Transport phenomena in a completely ionized gas,” Phys. Rev. 89, 977–981 (1953). 33. S. I. Braginskii, “Transport process in a plasma,” Review of Plasma Physics I., M. A. Leontovich, Ed., Consultants Bureau, New York, 205–311 (1965). 34. L. Spitzer, Jr., Physics of Fully Ionized Gases, John Wiley & Sons, Inc. (1962). 35. W. L. Kruer, The Physics of Laser Plasma Interactions, Addison-Wesley Pub., Boston, MA (1988).
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36. A. B. Langdon, “Nonlinear inverse Bremsstrahlung and heated-electron distributions,” Phys. Rev. Lett. 44, 575–579 (1980). 37. G. N. Minerbo, “Maximum entropy eddington factors,” J. Quant. Spectrosc. Radiat. Transfer 20, 541–545 (1978). 38. H. Furukawa, T. Kawamura, A. Sunahara, T. Nishikawa, K. Nishihara, and C. Yamanaka, “Simulations on laser ablation and its applications,” Proc. of International Conference on High-Power Laser Ablation, Taos, NM (2004). 39. R. M. More, K. H. Warren, D. A. Young, and G. B. Zimmerman, “A new quotidian equation of state (QEOS) for hot dense matter,” Phys. Fluids 31, 3059–3078 (1988). 40. G. O’Sullivan and P. K. Carroll, “4d-4f emission resonances in laser-produced plasmas,” J. Opt. Soc. Am. 71, 227–230 (1981). 41. W. Svendsen and G. O’Sullivan, “Statistics and characteristics of xuv transition arrays from laser-produced plasmas of the elements tin through iodine,” Phys. Rev. A 50, 3710–3718 (1994). 42. G. O’Sullivan, A. Cumming, G. Duffy, et al., “Optimizing an EUV source for 13.5 nm,” Proc. SPIE 5196, 273–281 (2004). 43. A. Bar-Shalom, M. Klapisch, and J. Oreg, “Theoretical aspects of HULLAC,” Proc. of the 13th APS Topical Conference on Atomic Processes in Plasmas 635, 92–100 (2002). 44. F. A. Parpia, C. Froese Fischer, and I. P. Grant, “GRASP92: A package for large-scale relativistic atomic structure calculations,” Comput. Phys. Commun. 94, 249–271 (1996). 45. A. Sasaki and T. Kawachi, “Kinetics modeling of Ni-like multiple-charged ions,” J. Quant. Spectrosc. Radiat. Transf. 81, 411–419 (2003). 46. C. Bauche-Arnoult, J. Bauche, and M. Klapisch, “Variance of the distributions of energy levels and of the transition arrays in atomic spectra. III Case of spinorbit-split arrays,” Phys. Rev. A 31, 2248–2259 (1985). 47. C. Yamanaka, “Inertial confinement fusion research at ILE OSKAKA,” Nuclear Fusion 25, 1343–1349 (1985). 48. Jenoptik AG, http://www.jenoptik.com/. 49. T. Kawamura, A. Sunahara, K. Gamada, et al., “Estimation of emission efficiency for laser-produced EUV-plasmas,” Proc. SPIE 5374, 918–925 (2004). 50. A. Sasaki, K. Nishihara, M. Murakami, et al., “Effect of the satellite lines and opacity on the extreme ultra-violet emission from high-density Xe plasmas,” Appl. Phys. Lett. 85, 5857–5859 (2004). 51. M. Busquet and P. Cossé, “Red wing transition arrays,” J. Quant. Spectrosc. Radiat. Transf. 65, 101–108 (2000). 52. S. Churilov, Y. N. Joshi, and J. Reader, “High-resolution spectrum of xenon ions at 13.4 nm,” Opt. Lett. 28, 1478–1480 (2003). 53. V. Kaufman, J. Sugar, and J. L. Tech, “Analysis of the 4d9 -4d8 5p transitions in nine-times ionized xenon (Xe X),” J. Opt. Soc. Am. 73, 691–693 (1983). 54. J. Blackburn, P. K. Carroll, J. Costello, and G. O’Sullivan, “Spectra of XeVLL, Xe-VIII and Xe-IX in the extreme ultraviolet-4d-mp, nf, transitions,” J. Opt. Soc. Am. 73, 1325–1329 (1983).
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55. M. Murakami, J. Meyer-ter-Vehn, and R. Ramis, “Thermal x-ray emission from ion-beam-heated matter,” J. X-ray Sci. Tech. 2, 127–148 (1990). 56. D. Myers, I. Fomenkov, B. Klene, and G. Blumenstock, “EUV source system development update: a path to HUV,” 3rd International EUVL Symposium, Miyazaki, Japan (November 2004). Proceedings available at www.sematech.org. Katsunobu Nishihara has been a professor at the Institute of Laser Engineering (ILE) at Osaka University, Japan, since 1984. He received a Dr.Eng. degree from Osaka University in 1973. He was an associate member of the technical staff at Bell Laboratories, Murray Hill, NJ, from 1969 to 1971, and a research associate in physics at Nagoya University, Japan, from 1973 to 1976. He joined ILE as a lecturer in 1976 and was an associate professor there from 1978 to 1984. He was also a visiting professor at the National Institute of Fusion Science, Japan, from 1997 to 2000. He was elected a Fellow of the American Physical Society in 1990. He has been active in the areas of plasma physics, laser fusion, nonlinear physics, and computational physics. Akira Sasaki received the Dr.Eng. degree in energy science from Tokyo Institute of Technology, Tokyo, Japan, in 1991. He joined the Advanced Photon Research Center, Kansai Research Establishment, Japan Atomic Energy Research Institute, in 1996, and was engaged in theoretical simulation for research and development of short-wavelength lasers. He has investigated plasma EUV sources for lithographic applications and for the spectroscopic study of Xe and Sn plasmas, using numerical simulations. Atsushi Sunahara earned a Ph.D. degree in laser implosion physics from Osaka University in 1997, then began his research career in the inertial-confinement fusion research program at the Institute of Laser Engineering (ILE), Osaka University. His field is the theoretical and numerical study of LPPs. From 2000 to 2002, he was a postdoctoral fellow of the Japan Society for Promotion of Science, and also a visiting research associate at the Laboratory for Laser Energetics, University of Rochester, New York. Since 2003, he has been a researcher at the Institute for Laser Technology, Japan, investigating EUV emission. He is a member of the American Physical Society, the Japan Physical Society, and the Japan Society of Plasma Science and Nuclear Fusion Research.
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Takeshi Nishikawa has been a research associate in electrical and electronic engineering at the Okayama University since 1992. He received B.S. and M.S. degrees in electrical engineering in 1989 and 1991, respectively, and a Ph.D. degree in electromagnetic energy engineering in 2000 from Osaka University, Japan. He has been working on atomic processes in dense plasmas, especially in LPPs, throughout his professional career. He is also an author of the non-LTE opacity code CORONA, which is based on the average-ion model and the screened hydrogenic model, and is mainly designed for use with hydrodynamic codes.
Section III
Plasma Pinch Sources The chapters in this section on DPP-based EUV sources cover design details and performance results, including a roadmap for all leading commercial designs. Chapter 12 describes development work on me dense plasma focus (DPF) device. The covered topics include pulse-power development, source performance (CE, power measurements, emission spectra), modeling results, collector design. and development work on thermal management. Chapter 13 explains the design and principles of operation of the hollowcathode-triggered (HCT) pinch discharge device for the generation of EUV radiation. Device performance, and data on conversion and collection efficiency and on electrode and collector lifetime, are presented. Chapter 14 covers Z-pinch based EUV sources, including the physics of the Z-pinch discharge, pulse-power supply, electrode thermal management, debris mitigation, collector and electrode lifetime, and the performance results of lowpower and high-power models of EUV sources based on this technology. Chapter 15 presents the "Star Pinch" design of DPP sources, which allows for an increased distance between the plasma and other surfaces that reduces the thermal load on the walls. The performance data on source power, CE, and component lifetime data are also covered. Chapter 16 presents some new concepts in EUV sources based on xenon and tin pinch discharges, including the rotating multidischarge unit (RMDU) source and the excimer laser initiated tin pinch discharge source . The last two chapters in this section cover capillary-discharge based EUV sources. Chapter 17 covers the capillary-based Z-pinch source, including source performance results, collector design, and debris mitigation. Chapter 18 describes various types of capillary-based plasma devices (gas filled, ablative, polyacetal, PVC) that are suitable for the generation of EUV radiation for low-power applications.
Chapter 12
Dense Plasma Focus Source Igor V. Fomenkov, William N. Partlo, Norbert R. Böwering, Oleg V. Khodykin, Curtis L. Rettig, Richard M. Ness, Jerzy R. Hoffman, Ian R. Oliver, and Stephan T. Melnychuk Contents 12.1 Introduction 12.2 Overview of the Source 12.3 Pulsed-Power Development 12.4 EUV Output Energy and Conversion Efficiency 12.5 Operation at High Repetition Rates 12.6 Thermal Management 12.7 EUV Source Size and Spatial and Angular Distribution 12.8 EUV Spectra 12.9 Spectral and Plasma Modeling 12.10 Metal Target Elements 12.11 Debris Mitigation and Contamination Studies 12.12 EUV Collector 12.13 Lifetime Limitations and Power Scaling 12.14 Summary and Conclusion Acknowledgments References
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12.1 Introduction With the emergence of EUVL as the chosen technology for next-generation lithography (NGL) systems, significant effort has been spent in developing light sources consistent with the challenging requirements of the scanner manufacturers1 as well as meeting the aggressive demands of the end users for high-volume manufacturing (HVM).2 A light source with extremely high power and brightness is required for integration into a scanner tool based on reflective optics with multilayer (ML) coatings, since it needs to be designed for highest throughput at a wavelength of 13.5 nm. Over the past six years at Cymer Inc., we have pursued the research and development of DPPs to meet the demands for commercial HVM tools. A dense 373
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plasma focus (DPF) configuration was chosen because it provides an open geometry with large possible collection angle and can be operated over a wide parameter range. The main thrust of our research and development is devoted to achieving the challenging industry demands on light-source performance, requiring extremely high output power (>100 W), cleanliness, and component lifetime. In this chapter we review the DPF development efforts at Cymer Inc. and discuss the various areas of investigation we have concentrated on during our efforts to optimize the performance of the light source. The main focus is on the characterization of the various EUV output parameters for different operating conditions. We also discuss thermal management, modeling efforts, debris mitigation, light collection, scalability, and risk areas. More extensive and detailed discussions of some particular aspects of the DPF source are described in our previous annual progress reports on source development.3–9 The plasma-focus scheme was developed independently several decades ago by Mather10 and by Filippov et al.11 In a typical Mather-type DPF configuration, an annular sliding plasma discharge is first produced between coaxial electrodes in a so-called rundown phase. Strong magnetic forces created by the high discharge current then lead to a pinch event after plasma compression, with a hot dense microplasma zone developing on the axis near the end of the inner electrode. This highly ionized plasma is confined for a short time and emits intense EUV and soft x-ray radiation. Apart from the main application of large-scale DPF devices for fusion research (typically operated with single pulses), low-energy instruments (with less than ∼1-kJ stored energy) with submicrosecond pulse duration and sometimes higher repetition frequencies have also been investigated as radiation sources by several groups.12–16 Our choice of the DPF configuration was born out of related work on coaxial plasma guns and plasma thrusters for space applications.17–20 At Cymer Inc., we have adopted the DPF source technology because small-scale configurations can be constructed with very low discharge-circuit inductance and only moderate electrical power consumption while showing at the same time excellent prospects for reliable multikilohertz operation and high EUV generation efficiency. 12.2 Overview of the Source The main features of our present-generation DPF machines have been described in detail previously.6–9 Using a reliable, all-solid-state pulsed-power system that is scalable to high repetition rates (6–10 kHz), fast 4.2-kV pulses are delivered to the coaxial electrode set of the discharge with low inductance via a magnetic pulsecompression scheme. After preionization from separately energized electrodes, an annular moving current sheet is formed between anode and cathode in the discharge gas. The J × B forces then accelerate and compress the plasma to a small dense region on the axis. The pinch event occurs in time near the current maximum (about 40 kA) at a location in front of the electrodes. The highly ionized excited species formed by collisions in the pinch region give rise to intense emission of EUV radiation near 13.5 nm. For a Xe light source, the DPF operation at a given
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pressure can be optimized by injecting helium gas in addition to xenon. The electron temperature, the ion distribution, and therefore also the spectral distribution of the EUV output are dependent on the energy input as well as the gas flow, the pressure, and the pumping speed.21 Although the majority of our development studies were carried out with xenon gas, we have also operated our sources with good success using metal fuels such as lithium3,4 and tin.9 In order to address several development areas in parallel, in our investigations seven DPF machines were assembled. They served to focus on different issues such as plasma optimization, thermal engineering, power scaling, metrology, and debris mitigation. In most of our past work we used the “conventional” DPF configuration with a positively biased central electrode (anode) and grounded outer electrode (cathode). However, strong EUV generation with similar conversion efficiencies (CEs) was also observed when a negative voltage was applied to the inner electrode. In this case the DPF can also be operated without preionization in a self-breakdown mode. In agreement with other DPF discharges,22 the optimum pressure is found to be lower for the negative-polarity DPF, leading to a reduction of absorption by xenon gas. Very recently, we described the effects of the electrode polarity on the source performance in a detailed study.23 The source output can be scaled by increasing repetition rate, CE, and collection efficiency. This requires improvements and optimization in various areas: the pulsed-power system, thermal extraction, gas dynamics, and electrode materials, as well as geometry and preionization. Higher efficiencies may be attained by optimization of the plasma conditions and also by using better-matched source elements and collector designs with high acceptance angle and coatings for high reflectivity. As described below, significant improvements were obtained in most of these areas. 12.3 Pulsed-Power Development To generate the required high-voltage, high-energy electrical pulse, the pulsedpower system utilizes solid-state switching and several stages of magnetic pulse compression, similar to that applied in our excimer lasers. The entire module is arranged in coaxial geometry. For the present fourth-generation system, eight IGBT switches are used in parallel (Fig. 12.1); the capacitor decks C0 –C2 each consist of parallel-serial arrangements of many polypropylene film capacitors. With the exception of LS1 , advanced soft-magnetic alloy materials are used for the magnetic switches and transformer cores. Applying a charging voltage of 1300 V from a resonant charging power supply, an output pulse of about 4 kV is generated with a rise time of less than 50 ns. The pulse-charging system is optimized for high-power and high-repetition-rate operation and is scalable to 10 kHz. When running at the maximum C2 voltage, up to 13.5 J of energy can be delivered to the electrodes. The energy of pulses reflected from the DPF load is recovered and transferred back to C0 . The circuit schematics of the multistage compression scheme are shown in Fig. 12.1; a detailed description of the pulsed-power system is given in Ref. 24. To
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Figure 12.1 Schematics of the DPF pulsed-power circuit. The fourth-generation system is configured without the additional compression stage.
reduce the drive inductance even further, an additional compression stage after the transformer is presently under development, applying ceramic capacitors. Furthermore, appropriate cooling hardware is being developed for solid-state devices and magnetic cores to support high-average-power operation. 12.4 EUV Output Energy and Conversion Efficiency The source output power is of prime concern for a production-worthy EUV system. Therefore, absolute inband EUV emission measurements and studies of CE for different operation conditions of the DPF were carried out using arrangements in differentially pumped diagnostic vessels similar to the FOM Flying Circus configuration.25 As described previously,5,6 the radiation from the pinch is reflected from a curved Mo/Si multilayer mirror (MLM) through a thin zirconium foil onto an uncoated IRD AXUV-100 photodiode. Taking into account the geometry, foil transmission, mirror reflectivity, and detector quantum efficiency, the inband EUV output power (for 2% bandwidth into 2π sr) is obtained from the time-integrated signal. The output power and CE were determined as a function of the energy dissipated in the discharge as calculated from the maximum and minimum of the C2 voltage waveform. By optimizing the gas recipe, electrode size, and geometry as well as other parameters, over the past years the measured pulse output energies have been made greater than 50 mJ/pulse and the CE has been increased to 0.5% (see also Ref. 7). Figures 12.2 and 12.3 show a comparison of the dependence of the inband energy at 13.5 nm and the CE for positive- and negativepolarity DPF systems for xenon. The slopes of the curves are approximately equal for the two polarities, with the CE reaching a plateau at high input energies. The pulse-to-pulse root mean square (rms) output energy stability is about 7% at low repetition rates. When using tin as target material, a CE of ≈1.7% was obtained for operation of the DPF with a mixture of tin and argon. 12.5 Operation at High Repetition Rates Stable performance of the source at high repetition rates is important for high exposure dose and accurate dose control. Burst-mode operation at increasingly
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Figure 12.2 EUV inband energy versus input energy for positive (P) and negative (N) DPF operation.
Figure 12.3 EUV inband efficiency versus input energy for positive (P) and negative (N) DPF operation.
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higher repetition rates has been demonstrated on several of our DPF systems. Figure 12.4 shows the variation of the time-integrated inband output energy during a burst of more than 300 pulses for a positive-polarity DPF with uncooled electrodes at 5 kHz. The shape of the characteristic transient at the beginning of the pulse burst is highly dependent on operating conditions such as electrode geometry, gas recipe, and preionization system. The EUV output energy is strongly correlated with the degree of coupling of the stored pulse energy to the discharge. This indicates that the energy stability is strongly affected by details of the discharge formation process and energy coupling mechanisms. On excluding the initial transient in the burst, pulse energy stability variations were typically ≈7%–8% rms at high repetition rates. The EUV output energy was also measured for continuous operation at a repetition rate of 2 kHz at negative polarity using second-generation direct water-cooled electrodes. Employing an EUV monitor with debris suppression tube, inband output energies of 38 mJ/pulse (into 2π sr, 2% bandwidth) were observed, corresponding to 76 W of continuous average output power. Furthermore, additional test runs with continuous operation at 50% duty cycle and 5-kHz repetition rate were carried out. 12.6 Thermal Management Several factors contribute to the heating of the source during operation: Energy is transferred by radiation from the plasma to the electrodes, the chamber, and
Figure 12.4 DPF operation at 5 kHz for 325 pulses. The rms energy stability disregarding the first 50 pulses is 8.6%.
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the debris-shield–collector assembly. Heating by conduction from the plasma and ohmic heating of the electrodes also leads to sizable amounts of transferred energy. Surface temperature distributions in the range of 650 to 2000◦ C for different DPF configurations were examined by means of thermographic imaging. We found that in comparison with negative-polarity operation, a larger energy fraction is deposited at the inner electrode in the case of positive polarity. Thermal engineering of the discharge region of our DPF light source has included the testing of different water-cooled designs for the inner electrode using open annular channels, porous-metal channels, and microchannels. Water cooling was also applied to the outer electrode and the vacuum vessel. In addition, manufacturing techniques to produce electrodes using refractory metals such as tungsten and molybdenum and discharge insulator development have progressed significantly. Thermal test runs at steady-state repetition rates of up to 2300 Hz have been carried out with a total energy of >28 kW removed from the electrodes and the vessel, including the coolant pumping power. Lifetimes of up to 35 million pulses have been demonstrated, the end of life being characterized by noncatastrophic coolant leakage. Figure 12.5 shows an example of calorimetric data, at different repetition rates, for the total extracted power as obtained from thermocouple sensors at different positions at the inner and outer electrodes and the chamber. Our results indicate that DPF operation at negative polarity leads to a smaller relative heat dissipation fraction at the inner electrode than does positive polarity. Computer simulations have been updated using empirical data to more accurately model the detailed thermal loading on the inner electrode. The resulting tem-
Figure 12.5 Temperature rise of coolant flow associated with the inner electrode, outer electrode, and vessel for the negative-polarity DPF versus time at increasing repetition rates.
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perature distribution calculated for the electrode shows good correlation between areas of high temperature in the model and those of highest erosion observed in experiments. Thermal modeling predicts manageable inner-electrode temperatures for up to 3-kHz operation with our second-generation cooling design. 12.7 EUV Source Size and Spatial and Angular Distribution The EUV source size must be small in order to achieve a very high brightness. Moreover, the etendue has a direct influence on the attainable collection efficiency.1,26 Therefore, we have measured the source size by means of EUV imaging techniques. Depending on the operating conditions, the averaged DPF source volume has an elongated shape with a full width at half maximum (FWHM) in the range of 0.3–0.4 mm and 2.5–4.5 mm perpendicular and parallel to the axis, respectively. Studies of the source size were carried out using a back-illuminated CCD camera and a thin metal foil for spectral filtering. At first, measurements were performed both on axis and off axis, using a pinhole-imaging technique, for both single-pulse and pulse-averaged spatial images.5,6 However, such data contain also some contributions from more energetic out-of-band radiation and typically lead to an underestimation of the true source size. In order to obtain more accurate inband data, we have therefore employed a pinhole-free at-wavelength imaging technique using spherical MLMs7,8 and have also included in the pinhole arrangement a reflection from a MLM at 45-deg incidence in front of the CCD camera.9 The latter arrangement is show in Fig. 12.6. A comparison of inband measurements using the EUV monitor and the integrated CCD signal on a pulse-to-pulse basis has yielded almost perfect agreement, with a correlation coefficient > 0.97. The corresponding source position stability was also determined from the fluctuations of the centroid in measurements of the source size and was found to be typically less than 0.05 mm rms. The dose stability and the uniformity of the filling of the entrance pupil of the illumination optics are directly connected with the angular stability of the source. Therefore, the emission from the source was examined by correlation measurements at different angles, using pairs of our calibrated EUV monitors. High correlation (>0.95) of the inband EUV emission was detected for DPF operation at both low and high (2 kHz) repetition rates. High angular emission correlation was also observed for other detector combinations. These results indicate that for individual pulses the pinch dynamics leads to similar emission characteristics irrespective of the different angular directions. Pulse averaging improves this correlation even further. 12.8 EUV Spectra Spectral analysis of the emitted EUV radiation is important for the determination of the partitioning of inband and out-of-band emission, for estimation of the mean electron temperature, and for characterization of the spectral output stability at
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Figure 12.6 Schematics of the EUV metrology. The source imaging is performed with a CCD camera, a 45-deg multilayer-coated mirror, a filter foil, and a pinhole aperture. The EUV absolute energy is measured using a photodiode and MLM-based energy diagnostics.
different DPF operating conditions. Measurements of the EUV emission spectra from the DPF were carried out for a variety of source elements and with special emphasis for the case of xenon. In our early work we discussed the lithium spectra3 and the spectra of xenon and various other source gases5 using step-bystep recording with a grazing-incidence spectrometer at a resolution of 0.02 nm. Later on, we employed a transmission-grating arrangement with a CCD camera that allowed recording of single-pulse xenon spectra at lower resolution.7,8 The DPF spectrum for tin near 13.5 nm was also measured with this detection scheme.9 A high-resolution spectrum of xenon is displayed in Fig. 12.7 together with a typical theoretical reflectance curve for a Mo/Si MLM. It was found that the emission of xenon depends strongly on the operating conditions, as previously seen in the xenon spectrum of a preionized Z pinch by McGoech.27 The spectral distribution changes when the deposited energy, the discharge current, the gas mixture, or the gas pressure is changed. Spectra at increasing input energies showed an increase of the emission of more highly ionized xenon, indicating a higher average electron temperature.5,21 On the other hand, for fixed DPF operating conditions subsequent single-pulse spectra exhibited only small intensity fluctuations that may be attributed to differences of the final compression and heating of the pinch plasma from one pulse to the next. Generally, larger changes were observed for the short-wavelength regions of the spectra, cor-
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Figure 12.7 Measured EUV spectrum for xenon and MLM reflectance curve.
responding to emission from more highly ionized xenon in the hottest zone of the plasma. The main features of the xenon spectra can be analyzed by a comparison of our results with similar data for a capillary discharge obtained by Klosner and Silfvast.28 12.9 Spectral and Plasma Modeling Modeling of radiative interactions and of the plasma magnetohydrodynamics (MHD) leads to a better understanding of the critical parameters influencing energy coupling and plasma emission. More detailed analysis of the xenon spectra was obtained from a comparison with Hartree-Fock (HF) model calculations.21 They were carried out in order to obtain information on the various spectral contributions for different pinch conditions. A comparison of single-pulse spectra measured with the transmission grating at the same total gas pressure but for different Xe flow rates is shown in Fig. 12.8.8 An analysis of the relative intensity changes of the Xe IX to Xe XII line groups indicates that the average plasma temperature increases with decreasing xenon flow rate. The calculations reproduce the main features of the experimental spectrum, in particular for the wavelength region at around 13.5 nm that is assigned to many overlapping 4d-5p transitions of Xe10+ ions. The model calculations also revealed that the influence of the optical thickness on the spectral emission intensities is significant and larger for the 4d-4f transitions than for 4d-5p, due to their higher oscillator strengths. A more extensive discussion of the Xe spectra, the line group assignments, and the model calculations for different electron temperatures with inclusion of opacity effects is given elsewhere.21 For inclusion of a time-dependent fluid description of the plasma, we used the magnetohydroradiative-dynamic research (MHRDR) code described in Refs. 29
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Figure 12.8 Single-pulse spectra at constant pressure versus Xe flow rate. The xenon flow rate increases and the plasma temperature decreases from top to bottom.
and 30. It includes thermal conduction, radiation, ionization, and material properties in an equation-of-state formulation. Figure 12.9 shows the calculated radial kinetic energy and discharge current as a function of time during the discharge for different lengths of the inner electrode. The magnitude of the radial kinetic energy peak at the instant of the plasma pinch is a measure of the coupling efficiency. The length for which the kinetic energy is maximized corresponds to the best transfer of magnetic energy to internal plasma energy. The timing of the pinch is optimized to the discharge circuit with the time constant fixed externally. The circuit and gross electrode geometry can thus be optimized for best plasma performance. 12.10 Metal Target Elements Previously, we gave a detailed discussion of the prior-generation DPF performance with lithium vapor as target element.3,4 Lithium has the advantage of narrowband line emission at the peak of the reflectance curve of MLMs optimized for 13.5 nm and of comparatively small out-of-band emission contributions. We have now also carried out some experiments with a present-generation DPF machine on lithium micropowder and also on tin powder targets.23 We have measured the EUV inband energy, the CE, and the emission spectra. Figure 12.10 shows a comparison of spectra obtained with the transmission-grating spectrometer for operation with a mixture of tin and argon. The spectrum clearly shows the appearance of an emis-
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(a)
(b) Figure 12.9 Simulations using the MHRDR code: (a) load current waveforms for various lengths of the inner electrode; (b) associated radial kinetic energy. Note that there exists an optimum length for maximizing the radial kinetic energy.
sion line at 13.5 nm when tin is added to the DPF. The CE for these data was approximately 1.7%. The actual pulse energy was approximately 200 mJ per pulse at low repetition rates. The source emission spot with tin is seen to be more spheri-
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Figure 12.10 Emission spectrum of the DPF discharge operated with pure Ar and with Ar plus added Sn. The data were obtained using the transmission-grating spectrometer.
cal than that obtained with Xe gas. Work in this area is being continued in order to obtain further CE improvements. 12.11 Debris Mitigation and Contamination Studies The lifetime of the first collection mirror is of major concern for all EUV light sources. The generated debris contains fast ions and neutrals. Even if the debris is effectively shielded, the optics lifetime can still be limited by degradation due to contamination leading to oxidation or EUV-catalyzed carbon growth on the mirror surface. Therefore, a significant portion of our EUV development program is addressing debris mitigation and environmental control in order to maintain a clean collector optic. We have previously demonstrated that debris from the inner electrode can be efficiently suppressed by a debris shield with long channels, exhibiting typical reduction factors of ∼100/cm.6 In order to verify the stopping power of channels with different diameters and to better understand the debris-suppression scaling, we have also used a multichannel test fixture consisting of an array of channels with different lengths and orientation angles relative to the pinch axis;7 see Fig. 12.11. Furthermore, we have continued to eliminate potential sources of hydrocarbon outgassing and improved our vacuum system by utilizing magnetically levitated turbomolecular pumps. Our previously reported results with multichannel arrays simulating debris shields6,7 showed that EUV-catalyzed carbon deposition significantly exceeded the rate of all other sources of debris generation. The analysis of subsequent experiments under improved vacuum conditions with 3 million pulses
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Figure 12.11 Arrangement for measuring the stopping power of different channels as a function of incident angle and channel length.
showed that the coating of witness samples generated by debris contained carbon, oxygen, aluminum, and xenon. No evidence of electrode material was seen, and the observed rate of carbon buildup9 was 100 times lower than in the previous experiments. Although we have made a considerable improvement in the system cleanliness, we have not yet identified all of the source terms for carbon in our system. Future experiments will require additional measures of cleanliness handling, using ultraclean electropolished vacuum vessels. 12.12 EUV Collector For a discharge-based EUV light source, the plasma size and related etendue considerations point toward the use of a nested-shell collection optics employing grazing angles of incidence.1,26 The requirement of an intermediate focus (IF) aperture separating the source-collector module from the remaining illumination optics leads to an ellipsoidal shape of collector surface. In the past,4,5 we have therefore investigated grazing-incidence collector shells coated with palladium and ruthenium. A computation program was developed to assist in the optimization of the optical design by ray tracing and to model the angle-dependent reflectivity. The individual shells are fabricated by electroplating nickel onto a polished mandrel. The results of far- and near-field testing with visible light were described previously.5 Wavefront errors become more pronounced for the outer shells of the collector, due to deformation of the shells under their own weight. Although optical testing
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has been carried out for several prototypes with thicker shells, limitations due to lifetime were encountered. The overall EUV collection efficiency is significantly influenced by the transmission of the debris shield and, to a lesser extent, by the shell support structure. 12.13 Lifetime Limitations and Power Scaling The lifetimes of the inner electrode and the collector mirrors are the limiting parameters during use at high duty cycles. Fast exchange of the inner electrode and (less frequent) exchange of the collector assembly can be arranged. Erosion data derived from weighing of inner electrodes after exposure to millions of pulses at continuous operation at ≈50 Hz were consistent with the thermal results. The weight loss per pulse was measured for several different electrode materials, including various forms and alloys with tungsten. Tungsten has favorable impulsivity characteristics.7 The electrode lifetime decreases with increasing repetition rate. Operation with negative polarity at the inner electrode resulted in a 2 times reduction of the erosion rates of the electrode material of choice. Test runs indicate that the electrode life is extendable to beyond 100 million pulses. At present, the projected collector optics lifetime is above 300 million pulses. It is ultimately connected with the efficiency and acceptable reduction in EUV transmission of the debris shield. The economical use of an assembly of replicated collector shells can be envisioned. The power scaling of the DPF source can be estimated based on the present results. Table 12.1 shows the various factors that govern the inband EUV power obtainable at the IF. With the present state of the DPF technology, using xenon as the source element, at 3.1-kW thermal extraction power and 140-W generated inband EUV power, about 14 W of EUV power will be obtained at the IF. The collection efficiency and the transmission factors are listed in Table 12.1. Future developments should enable the generation of 300-W EUV power (for Xe, at higher CE and thermal power extraction; see Table 12.1). In order to reach EUV power levels Table 12.1 Output power scaling for the DPF source operated with Xe or Sn.
Steady-state mode Thermal extraction power (W) CE EUV power (W), 2% bw, 2π sr Collection efficiency Collected EUV (W) Collector transmission Debris mitigation transm. Spectral-purity filter transm. Gas transmission EUV at IF (W)
Today
Future
Required
Required
Xe 31,000 0.45% 140 20% 28 70% 80% 100% 90% 14.1
Xe 50,000 0.60% 300 30% 90 70% 80% 100% 90% 45.4
Xe 100,000 0.70% 700 30% 210 70% 80% 100% 90% 105.8
Sn 35000 2.00% 700 30% 210 70% 80% 100% 90% 105.8
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above 100 W at the IF, even under favorable conditions, a thermal extraction power of 100 kW or more will be required in the case of a Xe-based DPF source. However, as shown in the last column of Table 12.1, due to its higher CE number, tin as source element will meet these requirements for HVM already at 35-kW extraction power. 12.14 Summary and Conclusion Significant progress has been made in all aspects of DPF source development over the past years. We have demonstrated continuous improvements of inband EUV output power, CE, and other source parameters. A summary of the source parameters achieved by the end of the year 2003 is given in Table 12.2 for both Xe and Sn. The highest inband output power obtained with xenon in continuous operation mode at 2-kHz repetition rate was 76 W (emitted into 2π sr). Using the burst mode, we have operated at up to 5 kHz with approximately 200 W of inband power. Charging the DPF with negative polarity allows operation in either a selfbreakdown mode or a preionized mode, with slightly different source parameters. The thermal load distribution is more favorable in this case. The trend in CE seems to indicate a saturation at 0.5% with xenon for both positive and negative polarity. We have successfully demonstrated tin and lithium as more efficient metal target elements. For tin, at equivalent operating conditions, approximately a fourfold increase in EUV output energy and CE was observed over operation with xenon gas. We have implemented several advanced source metrology systems employing EUV photodiodes for output power measurements, and CCD cameras for source size measurements. Both detection schemes show excellent correlation on a pulseto-pulse basis. Likewise, high degrees of correlation were obtained for EUV emission into different angles from measurements of the angular distribution stability. Imaging arrangements for source size measurements were refined in several steps and yield now consistent and reliable data on the size of the emitting hot plasma zone. We are continuing to make progress in the thermal engineering of the pulsedpower system and discharge electrodes. With the changes outlined in this chapter we expect to be able to operate the pulsed-power system in a continuous mode at Table 12.2 Summary of the characteristic data obtained for Xe and Sn. Data characteristic
Xe
Sn
EUV efficiency (2% BW, 2π sr) EUV energy per pulse (2% BW, 2π sr) Average source size (FWHM) Source position stability (centroid) Continuous repetition rate Burst repetition rate Energy stability Average EUV output power (2% BW, 2π sr) EUV output power, burst (2% BW, 2π sr)
≈0.50% ≈70 mJ ≈0.33 × 4.1 mm <0.05 mm, rms 2500 Hz 5000 Hz ≈7%, rms 76 W 200 W
≈1.7% ≈200 mJ ≈0.73 × 2.75 mm 20 Hz 4W
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>5-kHz repetition rate. The high degree of coupling of stored energy to the discharge (>90%) enables us to operate with a lower total stored energy in the pulsedpower system. The tested electrode cooling designs have demonstrated the capability to extract >21 kW of total discharge power from the electrode with >11 kW from the smaller inner electrode. Results of the thermal modeling indicate that the present-generation water-cooled electrodes should be thermally manageable up to 3 kHz in continuous operation. Comparison of our xenon spectra with HF model calculations yielded good agreement and gave valuable information on the transitions contributing to the EUV emission. The use of MHD plasma modeling codes such as MHRDR has allowed us to explore design regions that are not easily accessible experimentally. Reasonably good qualitative agreement has been observed between the variation of modeled and experimentally measured source parameters as a function of electrode length and gas pressure. Measurements of debris reduction with single- and multiple-channel shields showed reduction factors of 100 per centimeter of channel length. Extrapolation of these results suggests that channel lengths of 4 cm are required. Results of debris mitigation and potential optics contamination studies indicate that low levels of hydrocarbon contamination in the vacuum system continue to be a problem. Significant improvements in the control of the vacuum environment will be required to eliminate EUV- and DUV-catalyzed carbon growth on mirror surfaces. A nestedshell collector arrangement working at grazing incidence angles is suited best for the discharge source. Data collected so far show promise that a rugged, low-cost method is available with a clear path towards higher collection efficiencies. The electrode wear is considerable, and inner-electrode exchange is required after extended operation at high repetition rates. The power levels required for HVM can be achieved in a DPF source with tin as the source element at thermal extraction powers on the order of 35 kW. Acknowledgments We would like to thank the technicians on the EUVL technology development team for their invaluable assistance in various areas of this development work. In particular we acknowledge the help of Miguel Jaramillo, Kevin Duenow, Terrance Houston, Vi Phung, and Richard Taddiken. The early DPF development benefited greatly from the inspiring input of the late Dan Birx. We also extend our thanks to John Rauch, to members of our product development group for their input, and to our designer Ken LaValley. References 1. V. Banine and R. Moors, “Extreme-ultraviolet sources for lithography applications,” Proc. SPIE 4343, 203–214 (2001).
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2. P. Silverman, “Insertion of EUVL into high volume manufacturing,” Proc. SPIE 4343, 12–18 (2001). 3. W. Partlo, I. Fomenkov, and D. Birx, “EUV (13.5 nm) light generation using a dense plasma focus device,” Proc. SPIE 3676, 846–858 (1999). 4. W. Partlo, I. Fomenkov, R. Oliver, and D. Birx, “Development of an EUV (13.5 nm) light source employing a dense plasma focus in lithium vapor,” Proc. SPIE 3997, 136–156 (2000). 5. W. N. Partlo, I. V. Fomenkov, R. M. Ness, R. I. Oliver, S. T. Melnychuk, and J. E. Rauch, “Progress toward use of a dense plasma focus as a light source for production EUV lithography,” Proc. SPIE 4343, 232–248 (2001). 6. I. V. Fomenkov, W. N. Partlo, R. M. Ness, et al., “Optimization of a dense plasma focus device as a light source for EUV lithography,” Proc. SPIE 4688, 634–647 (2002). 7. I. V. Fomenkov, R. M. Ness, I. R. Oliver, et al., “Performance and scaling of a dense plasma focus light source for EUV lithography,” Proc. SPIE 5037, 807–821 (2003). 8. I. V. Fomenkov, R. M. Ness, I. R. Oliver, et al., “Performance and scaling of a dense plasma focus light source for EUV lithography,” SEMI Technology Symposium STS-ISM, Proceedings of SEMICON West 2003, ISBN 1-89256878-0 (2003). 9. I. V. Fomenkov, R. M. Ness, I. R. Oliver, et al., “Performance and scaling of a dense plasma focus light source for EUV lithography,” Proc. SPIE 5374, 168–182 (2004). 10. J. W. Mather, “Investigation of the high energy acceleration mode in the coaxial gun,” Phys. Fluids Suppl. 7, 28–34 (1964). 11. N. V. Filippov, T. I. Filippova, and V. P. Vinogradov, “Dense high temperature plasma in a non-cylindrical Z-pinch compression,” Nucl. Fusion Suppl. 2, 577– 587 (1962). 12. H. Krompholz, F. Rühl, W. Schneider, K. Schönbach, and G. Herziger, “A scaling law for plasma focus devices,” Phys. Lett. 82A, 82–84 (1981). 13. M. Zakaullah, I. Ahmad, A. Omar, G. Murtaza, and M. M. Beg, “Effects of anode shape on plasma focus operation with argon,” Plasma Sources Sci. Technol. 5, 544–552 (1996). 14. A. Serban and S. Lee, “Soft x-ray emission from a small plasma focus operated in deuterium,” Plasma Sources Sci. Technol. 6, 78–85 (1997). 15. F. N. Beg, I. Ross, A. Lorenz, J. F. Worley, A. E. Dangor, and M. G. Haines, “Study of x-ray emission from a table top plasma focus and its application as an x-ray backlighter,” J. Appl. Phys. 88, 3225–3230 (2000). 16. P. Silva, L. Soto, J. Moreno, et al., “A plasma focus driven by a capacitor bank of tens of joules,” Rev. Sci. Instrum. 73, 2583–2587 (2002). 17. J. T. Scheuer, K. F. Schoenberg, R. A. Gerwin, et al., “A magnetically-nozzled, quasi-steady, multimegawatt, coaxial plasma thruster,” IEEE Trans. Plasma Sci. 22, 1015–1033 (1994).
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18. R. M. Mayo, M. A. Bourham, M. E. Glover, R. W. Caress, J. R. D. Earnhart, and D. C. Black, “A magnetized coaxial source facility for the generation of energetic plasma flows,” Plasma Sources Sci. Technol. 4, 47–55 (1995). 19. J. K. Ziemer and E. Y. Choueiri, “Scaling laws for electromagnetic pulsed plasma thrusters,” Plasma Sources Sci. Technol. 10, 395–405 (2001). 20. J. Ziemer, E. Chubbin, E. Choueiri, and D. Birx, “Performance characterization of a high efficiency gas-fed pulsed plasma thruster,” 33rd AIAA/ASME/SAE/ASEE Joint Propulsion Conference, AIAA-97-2925, Seattle, WA (1997). 21. N. Böwering, M. Martins, W. N. Partlo, and I. V. Fomenkov, “Extreme ultraviolet emission spectra of highly ionized xenon and their comparison with model calculations,” J. Appl. Phys. 95, 16–23 (2004). 22. Y. Kato, I. Ochiai, Y. Watanabe, and S. Murayama, “Plasma focus x-ray source for lithography,” J. Vac. Soc. Technol. B 6, 195–198 (1988). 23. I. V. Fomenkov, N. Böwering, C. L. Rettig, et al., “EUV discharge light source based on a dense plasma focus operated with positive and negative polarity,” J. Phys. D: Appl. Phys. 37, 3266–3276 (2004). 24. R. M. Ness and W. N. Partlo, “Solid-state pulsed power module (SSPPM) design for a dense plasma focus (DPF) device for semiconductor lithography applications,” Proc. 13th IEEE Pulsed Power Plasma Science Conference, Las Vegas, NV, 1268–1271 (2002). 25. R. Stuik, R. Constantinescu, P. Hegeman, et al., “Portable diagnostics for EUV light sources,” Proc. SPIE 4146, 121–127 (2000). 26. G. Derra and W. Singer, “Collection efficiency of EUV sources,” Proc. SPIE 5037, 728–741 (2003). 27. M. McGeoch, “Radio-frequency-preionized xenon Z-pinch source for extreme ultraviolet lithography,” Appl. Opt. 37, 1651–1658 (1998). 28. M. A. Klosner and W. T. Silfvast, “Intense xenon capillary discharge extremeultraviolet source in the 10–16 nm wavelength region,” Opt. Lett. 23, 1609– 1611 (1998). 29. B. S. Bauer, A. Esaulov, V. Makhin, et al., “Development of magnetohydrodynamic computer modeling of gas-discharge EUV sources for microlithography,” Proc. SPIE 5037, 130–140 (2003). 30. B. S. Bauer, R. C. Mancini, V. Makhin, et al., “Development of magnetohydrodynamic computer modeling of gas-discharge EUV sources for microlithography,” Proc. SPIE 5374, 394–404 (2004).
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Igor V. Fomenkov received a Ph.D. in physics and mathematics from the Moscow Institute of Physics and Technology in 1981 and 1986, respectively. He worked as a senior scientist at the Institute of General Physics. His research was on the interaction of laser radiation with matter and on plasma diagnostics. Since 1992 he has been with Cymer Inc., currently as a senior member of technical staff, working on research and development of excimer lasers and novel light sources for microlithography applications. William N. Partlo received his BSEE degree from the University of Wisconsin, Madison, in 1987. He received his MSEE and Ph.D. from the University of California, Berkeley, in 1989 and 1992, respectively. He spent two years working at GCA/Tropel Inc. on advanced illuminator designs for microlithography and is currently employed at Cymer Inc. as chief technical officer. Norbert R. Böwering received an M.S. degree in physics from the State University of New York at Albany in 1979, a diploma in physics from the University of Würzburg, Germany, in 1981, and a Ph.D. in physics from the University of Texas at Austin in 1985. He worked as a research associate and lecturer at the University of Bielefeld, Germany, where he completed his habilitation in 1991. Following an appointment at the Max Born Institute, Berlin, he has worked in industry on EUV light source development since 2000 and joined Cymer Inc. in 2001. He has more than 15 years of experience in research using EUV radiation. Oleg V. Khodykin holds a doctorate and master’s degree, both in physics, from the Moscow Physical-Technical Institute, Moscow, Russia. Prior to joining Cymer Inc. in 2001, he worked as a research associate from 1999 until 2001 at the University of Southern California, Los Angeles, USA, and from 1998 until 1999 at the University of Bayreuth, Germany. Curtis L. Rettig holds a BSEE from Rensselaer Polytechnic Institute, and M.S. and Ph.D. degrees from the University of California, Los Angeles, in applied plasma physics. From 1990 to 2000 he experimentally investigated the role of turbulence in anomalous transport and various turbulence suppression models inside high-temperature fusion plasmas at the DIII-D National Fusion Facility. Since 2000 he has been at Cymer Inc., first in the laser chamber group and, since 2002, in the EUV group, studying plasma dynamics and developing EUV metrology.
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Richard M. Ness received the B.S. and M.S. degrees in electrical engineering from Texas Tech University in 1981 and 1983, respectively. He worked for 12 years at Maxwell Technologies, Inc., on a variety of pulsed-power and power conditioning projects, including a 0.5-MW, 60-kHz solid-state modulator and a 350-kWaverage-power, 600-kV thyratron modulator. He joined Cymer Inc. in 1995, where he has led the development of solid-state magnetic pulse compression modulators for excimer lasers and plasma discharge EUV sources. He currently holds 23 patents related to pulsed-power system development. Additional contributors: Jerzy R. Hoffman, Ian R. Oliver, and Stephan Melnychuk.
Chapter 13
Hollow-Cathode-Triggered Plasma Pinch Discharge Joseph Pankert, Klaus Bergmann, Rolf Wester, Jürgen Klein, Willi Neff, Oliver Rosier, Stefan Seiwert, Christopher Smith, Sven Probst, Dominik Vaudrevange, Guido Siemons, Rolf Apetz, Jeroen Jonkers, Michael Loeken, Günther Derra, Thomas Krücken, and Peter Zink Contents 13.1 Introduction 13.2 Physics of EUV Sources based on Hollow-Cathode-Triggered Gas Discharges 13.2.1 General remarks 13.2.2 Ignition phase 13.2.3 High-current phase and basic lifetime considerations 13.3 The Philips HCT Source: Design and Results 13.3.1 Design of the HCT lamp 13.3.2 Conversion efficiency 13.3.3 Collection efficiency 13.3.4 Electrode lifetime, debris, and collector lifetime 13.4 Summary and Outlook Acknowledgments References
395 396 396 397 399 401 401 404 404 407 410 410 410
13.1 Introduction The light source has been identified as being the most critical single component on the way to realizing EUVL. The requirements on the source are derived from a throughput model for the processing of up to 120 wafers per hour in a commercial EUV scanner. In the current status of design of the scanner, this means a requirement of 115-W collected inband EUV.1 The 115 W refers to the power emitted in a 2% band around the center wavelength of 13.5 nm. For etendue limits imposed by the optical system, the radiation must be emitted out of a small volume of a few cubic millimeters in order to be collectable by the optical system. Typical collector openings are limited to a geometrical opening of 2–3 sr; collector efficiencies 395
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are on the order of 50%–80%. The source power is defined to include all of these above effects. Philips Extreme UV, as a joint venture of Philips and Fraunhofer ILT, is running an extensive program to realize high-power sources well suited for production. The source concept is the hollow-cathode-triggered (HCT) gas discharge. Many aspects of it have been published in a series of preceding papers.2–6 The program includes fundamental research on ignition and pinch formation, but mainly focuses on the many engineering problems, such as power scaling, electrode lifetime, collector protection, and closed-loop dose control. So far, Xe has been used as a radiator, which, however, is considered as having insufficient conversion efficiency (CE) to meet the long-term power requirements. To address this issue, a research program using Sn as a radiator has been started. Sn is well known for its favorable spectral distribution; however, it has the disadvantage of being more difficult to handle. Handling problems occur both in its delivery to and in its removal from the system. Nevertheless, it seems to be the only possibility for ever achieving the required high power levels. The chapter addresses some of the problems associated with both Xe and Sn sources. In Sec. 13.2, the physics of ignition and pinching of an HCT source will be described. Section 13.3 summarizes the results achieved so far in developing commercial EUV sources. Emphasis is put on the physical principles rather than the engineering aspects. 13.2 Physics of EUV Sources based on Hollow-Cathode-Triggered Gas Discharges 13.2.1 General remarks The principle of the present concept for generating pinch plasmas, which are emitters of thermal radiation in the EUV, is the pseudospark discharge. Since its discovery in 1978,7 this kind of low-pressure gas discharge has been extensively investigated both theoretically and experimentally. The main focus has been on its use as a high-current switch for pulsed-power applications and as a source of highly brilliant electron and ion beams.8 The main difference for its use as an EUV source is that a high, pulsed current for compression and heating of the working gas is used, which is usually a high-Z element. A general description of the pseudospark discharge is found, e.g., in Ref. 8. The basic concept for use as an EUV emitter is presented in Refs. 2 and 3. This concept is called the HCT pinch plasma discharge. There are numerous publications dealing with problems, especially for pseudospark switches, with regard to ignition, electrode lifetime, electrode erosion, and means of triggering the discharge, which are also of interest for the HCT concept. However, especially for the ignition and the high-current phase, there remains a variety of open questions. These have led to investigations of high-power light-source development, which are described in detail in the subsequent sections.
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Figure 13.1 Evolution of the electric potential for a pseudospark discharge simulation,9 showing the buildup of the virtual anode (left) and the hollow-cathode plasma phase (right).
The design of the HCT lamp in its basic form is very simple: Two parallel plates with opposing central boreholes are connected to a capacitor bank. The connection must have a very low inductance to allow for fast current buildup during the pinch phase. On the anode side, the electrode system is open for outcoupling of the light. On the cathode side, a hollow recess is connected to the borehole to form the hollow cathode. The electrode system is in a low-pressure environment of usually 10–100 Pa of a heavy gas, leading to operation on the left branch of the Paschen curve. On applying a voltage, typically in the range of several kilovolts, to the electrode system, ionization processes take place along the long electrical field lines in the vicinity of the boreholes. Electrons are extracted by the anode, which leads to a positive cloud of remaining slow ions. This cloud extends into the hollow cathode, forming a virtual anode. This process is illustrated in Fig. 13.1, following the simulation in Ref. 9. This virtual anode leads to the pendulum effect for electrons in the hollow cathode. The effective path for such electrons increases, which leads to very effective ionization. A hollow-cathode plasma builds up, which shifts the anode potential close to the cathode walls as shown in Fig. 13.1. The electrical field increases to values sufficient for the ignition of cathode spots and evaporation of material. With the ignition of the cathode spots, the storage capacity can be discharged, leading to peak currents of typically 10 kA. Current attachment at the cathode is preferred to attachment in the gap and at the borehole wall. The pulsed current leads to a compression and heating of the plasma channel across the gap, leading to a pinch plasma several hundred microns in diameter and of length from 1 mm to several millimeters, depending on the particular geometry of the boreholes. 13.2.2 Ignition phase For the present concept the understanding of the plasma ignition is of special interest compared to other concepts such as the plasma focus, the Z pinch, or the capillary discharge. Here the buildup of a low-resistivity plasma and the feeding of a pulsed current to the electrode system are more strongly coupled due to the
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omission of a switch between the electrode system and the storage capacity. This requires some more basic understanding of the relevant processes and parameters, but the concept allows one to work without a sophisticated pulsed-power technology for the energy supply. The influencing parameters are the gas density, the operating voltage, the charging-voltage rise time, the geometry of cathode and anode (including the opening and the hollow cathode), the electrode material, and also the initial conditions such as the plasma density remaining from the preceding shot. Theoretical guidance is expected concerning the breakdown condition, especially with respect to optimizing a third blocking electrode inside the hollow cathode and operating as a trigger. Furthermore, calculations should allow estimating the spatial distributions of the ion and electron densities at the beginning of the high-current phase as input parameters for the pinch plasma evolution. It is also important to model the plasma decay, which determines the maximum repetition rate. There are several theoretical works on modeling of the plasma ignition, which lead to a good qualitative description of the discharge phases.9–11 Their transfer to the present problem, however, is not fully possible, since aspects such as operation in xenon and the description of the third electrode are not considered. Furthermore, the models known in the literature make use of a hybrid description of a two-fluid model in combination with a Monte Carlo ansatz for ionizing processes and the evolution of beams. We have chosen a model that fully describes the ignition in a Monte Carlo model, since the fluid description is not valid for proper description of the ignition phase. The electrons have large mean free paths and thus high average energies, which are not consistent with a fluid description. The Monte Carlo method is used to solve the equation for the distribution functions fi of electrons and different ion species: ∂fi ∂fi qi ∂fi +ν + Emean = Ck fk . ∂t ∂r mi ∂ν
(13.1)
k
Here Ck is the collision operator, which takes the processes of electron impact ionization, elastic electron-ion collisions, and electron impact excitation into account. The particle motion is simply described by dν qi = E(r), dt mi
dr = ν, dt
(13.2)
where E is the self-consistent electrical field determined by the plasma and the voltage applied to the electrode system. The electrical field is calculated self-consistently by solving the Poisson equation: = −
e (ni − ne ) ε0
and
E = −∇.
(13.3)
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The collisions are considered as random processes with R a pseudorandom number: t pcoll (t )dt = R. (13.4) 0
Figure 13.2 shows an example for an ignition in xenon. The neutral-gas pressure is 26 Pa. The cathode voltage is 1.5 kV. The distances shown in Fig. 13.2 are in millimeters. For the calculation a starting electron and ion density of 106 cm−3 has been chosen. The pictures in Fig. 13.2 show the distribution of charge carriers (electrons and ions) after 5, 20, and 21 µs. The left electrode is the cathode. Most of the initial ionization processes take place in the hollow anode in the vicinity of the borehole and along the axis within the gap, as shown in the 5-µs diagram. Most of the electrons are extracted, which leads to an excess of ions. At this instant the maximum ion density is 8.4 × 108 cm−3 , whereas the maximum electron density is 0.14 × 108 cm−3 . The maximum electron and ion densi= 3.7 × 1010 cm−3 and nmax = 2.2 × 1010 cm−3 for the 20-µs ties increase to nmax e i case in the middle picture. The ionization processes shift more and more towards the hollow cathode. The right picture shows the forming of the virtual anode within the hollow cathode at 21.2 µs. There the maximum electron and ion densities are nearly identical, around 8 × 1011 cm−3 . For description of further development of the discharge, including the hollowcathode plasma and the onset of the pinching phase, some numerical problems have to be solved. However, the current software package already allows for, e.g., modeling and improving of trigger shapes and potentials located in the hollow cathode for one- or multiborehole arrangements. 13.2.3 High-current phase and basic lifetime considerations The generation and modeling of EUV radiation by the emission of highly charged ions in the pinch phase is extensively discussed in another chapter of this book.12 This subsection will focus on the state of the art for the transition from the glow phase of the pseudospark discharge to the arc phase and give some general discussion of electrode erosion. Generally, in any kind of low-pressure pinch plasma discharge the current density is of the order of 10 kA/cm2 . The occurrence of cathode spots and thus the evaporation of electrode material, which are delivering the required current from the electrode surface, is unavoidable. The special feature of the pseudospark discharge is the possibility of a relatively homogeneous and simultaneous ignition of cathode spots over a large area. The transition from the glow plasma in the hollowcathode phase to the high-current arc phase has been discussed qualitatively in several contributions.13,14 The hollow-cathode plasma leads to a sheath thickness of typically several tens of microns and a voltage drop on the 100-V scale. This leads to electrical fields in the range of 107 –108 V/m, which is sufficient for the ignition of cathode spots. Typical current densities in the transition phase are in
Figure 13.2 Spatial distribution of ion and electron densities according to a Monte Carlo simulation in the hollow cathode (left electrode) and hollow anode (right electrode) at instants 5, 20, and 21 µs after the beginning of the simulation for an applied voltage of 1.5 kV. The simulation ends with the forming of the virtual anode inside the hollow cathode.
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the range of 10–100 A/cm2 . The transition to high-current transport is on the 10ns scale, which is typically one order of magnitude smaller than the pinch-current duration. Although the glow-to-arc transition is understood qualitatively in the pseudospark discharge, there is still work to be done for further understanding of the spatial current distribution over the electrode surface for the EUV light source, so as, for example, to minimize electrode erosion by operating in a mode of lowest erosion rate. Most of the existing work refers to hydrogen or helium, which are preferred in switches. Relevant rates and time scales shift drastically when operating with xenon. The cathode surfaces of HCT electrodes have been investigated by means of electron microscopy. Traces of type 1 and type 2 (following the nomenclature of Anders and Anders15 ) are found on the polished metal surfaces, as in other highcurrent applications of the pseudospark discharge. For low-pressure gas discharges the type 1 spots have the lowest erosion rate: 1–10 µg/C in a single spot. The net erosion is usually one order of magnitude lower, since most of the evaporated electrode material is redeposited onto the electrode surface after the discharge. Typical erosion rates are on the order of a few micrograms per coulomb, or a few times 10−4 mm3 /C, for metal cathodes. For an HCT EUV source, such an erosion rate would lead to a removal of around 1 cm3 , or 10 g, after 109 shots. The electrode geometry, however, determines the pinch geometry and also the CE. An erosion of 1 cm3 would be unacceptably high for a system with a single cathode borehole. Thus strategies must be applied in order to reduce the influence of the electrode geometry in general on the pinch plasma properties and keep the deformation as small as possible. One means is the use of multiborehole arrangements, which is described below. This strategy is also used in other concepts.16 13.3 The Philips HCT Source: Design and Results 13.3.1 Design of the HCT lamp Typical geometrical dimensions are 5–10-mm plate distance and borehole diameter. The hollow cathode itself may have a diameter between 10 and 50 mm. The lamp head, including the electrode system and the storage capacitors, needs to be connected to a power supply and put in a vacuum system where a controlled gas pressure can be imposed. The pressure, voltage, and geometrical dimensions of the device determine the breakdown conditions. Upon increasing the voltage, the breakdown occurs spontaneously at a certain voltage. If the parameters of the electrical circuitry are chosen appropriately, current buildup leads to pinch formation and EUV radiation. Typical circuit parameters are an inductance below 10 nH, capacitance between 50 nF and 2 µF, and voltage between 2 and 20 kV. There is no single optimum parameter set; the lamp can be operated in a broad range of parameters, which allows optimization for other parameters such as the lifetime of the electrodes and the pinch size.
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Compared to competing concepts such as the Z pinch or plasma focus, the key advantages of the HCT concept are the absence of insulating materials near the pinch region, and self-breakdown. The first property allows far more effective cooling and protection against sputter damage; the second property allows for simple design of the electrical circuitry in that no high-current switches are necessary. In a further development stage, the simple HCT concept has been supplemented by a trigger electrode that is inserted into the hollow cathode (Fig. 13.3). This electrode is connected via a low-power switch to the cathode and is at a positive potential relative to the cathode during the charging cycle of the capacitors. Its basic function is to remove the initial electrons in the hollow cathode prior to breakdown, hence impeding the breakdown itself. This comes down to shifting the Paschen curve to an effective Paschen curve that is higher in breakdown voltage (Fig. 13.3). When the capacitor is charged to a voltage below the effective Paschen curve, but above the corresponding curve without a trigger voltage, switching the trigger off will immediately move the system into breakdown. It is important to note that the trigger circuit does not carry a high current. The effect of the trigger is a widening of the operation margins. In particular, it allows operation over a wide pressure range. Moreover, the timing of the pulses is now entirely determined by the timing of a low-power trigger pulse. A recent study of the effect of a blocking electrode on a xenon-operated discharge is found in Ref. 17.
(a)
(b) Figure 13.3 (a) Schematic design of a triggered hollow-cathode discharge device. Anode and cathode are connected to the high-power circuitry; the trigger electrode is connected to the cathode via low-power circuitry. (b) Paschen curve showing the breakdown condition as a function of pressure (p) times plate distance (d), and for different trigger potentials.
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The development of a multiborehole cathode has remedied the heavy thermal and sputter load on the electrodes and, as already mentioned, suppressed the deformation of the cathode geometry by distributing the attaching current over a larger surface. The heat-load problem is addressed in more detail in Sec. 13.3.4. Generally, the most effective means of reducing the heat load is to increase the distance of the hot pinch plasma from the electrode surface. A typical plasma-wall distance for a single-hole electrode system is 5 mm. An extension of the pseudospark concept—again known from switches—is a device with more than one borehole connecting the hollow cathode with the gap (Fig. 13.4). Here, the holes are connected to one single hollow cathode and provide each hole a fraction of the total current. The single hollow cathode controls the breakdown process and leads to simultaneous discharge in all channels. Upon choosing the right discharge conditions, it is possible to have currents in single holes sufficiently small not to form an individual pinch while the joint current of all holes is sufficiently large to form a pinch in the middle of the array of holes. If these holes are far apart, the pinch can be far away from any wall. In our experiments, we have realized wall distances as large as 15 mm. In Fig. 13.4, EUV pictures of an eight-hole cathode are shown on a linear scale and on a logarithmic scale to amplify the radiation from single holes. It appears that the radiation intensity at noncentral positions is only a minute fraction of the intensity at the central position.
(a)
(b) Figure 13.4 (a) Schematic of a multiborehole configuration of the HCT lamp. (b) End-on EUV pinhole pictures of an eight-hole configuration; the left side shows the picture on a linear intensity scale, and the right side shows it on a logarithmic intensity scale to highlight the minute intensity fraction originating from the individual holes.
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13.3.2 Conversion efficiency The CE is defined as the output energy divided by the energy initially stored on the capacitor bank. Here, the output energy is the radiation energy in a solid angle of 2π and in a bandwidth of ±1% around the center wavelength of 13.5 nm. The output energy is measured with a standard measuring tool that consists of a diode and two multilayer filters that filter out roughly a 4% bandwidth around 13.5 nm. The final output energy must be recalculated from the measured diode signal and the measured spectrum of the radiating species. Tools are calibrated at the Bessy synchrotron in Berlin. Spectra for Sn and Xe are shown in Fig. 13.5. The inband portion around 13.5 nm is shaded and calculated as a fraction of the total energy between 9 and 18 nm. The CE is determined by many factors: how much energy remains in the circuitry, resistive losses in the electrode system and the cathode fall, current leakage in the plasma outside of the pinch plasma, out-of-band radiation from EUV all the way up to infrared, ionization, and acceleration of particles. To set up an accurate energy balance is still a matter for research, since a number of data are not easily accessible to experiments (e.g., cathode fall, ionization distribution). The impedance matching of the system is such that more than 90% of the energy stored on the capacitors is coupled into the plasma. The highest CE for Xe is 0.8% for a long pinch; for a small pinch, in practical cases, values around 0.5% are achieved. Another way of looking at this number is to say that roughly 15% of the total energy is converted into EUV radiation between 9 and 19 nm (1% in 4π sr divided by the fraction 0.066 of inband energy). With another 10% of the energy left in the circuitry, this means that the remaining 75% of the total energy is dissipated in other loss channels. The major part of this is attributed to fast ions, bypass currents, and VUV/DUV radiation. From Fig. 13.5, it is apparent that Sn has a more favorable spectral distribution than Xe and would lead to a factor 3 improvement if everything else were equal. In fact, we have demonstrated CEs of up to 2.5% in a Sn pinch plasma discharge with 3-J pulse energy. In this experiment, we employed the same hollow-cathode configuration as in the Xe case, but added a mechanism to deliver Sn into the vapor phase. The value 2.5% is an extreme case achieved only after fine-tuning discharge parameters. In a more usual environment, CE values of 2% are achieved for a frequency range of 0–6 kHz and a pulse energy between 1.5 and 4 J. The lamp has been operated up to very high frequencies. The highest frequency for the Xe lamp was 7 kHz (20-kW input power) and for the Sn lamp was 6 kHz (14-kW input power). In both cases, CEs did not depend strongly on input power and were almost the same as for low-power operation. 13.3.3 Collection efficiency Next to CE, collection efficiency is the most important parameter in characterizing lamp properties. The overall collection efficiency is defined as the fraction of
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(a)
(b) Figure 13.5 EUV spectra for Sn (a) and Xe (b) between 9 and 19 nm. The shaded areas in the graphs show the 2% bandwidth around 13.5 nm; the percentages are the fraction of inband versus total EUV intensity.
inband photons that can be processed by the scanner. The reference point is the intermediate focus. Determining factors are the etendue match between the source and the scanner, and the geometrical and material properties of the collector. The numerical aperture (NA) of the projection system and the size of the scan field ultimately determine the etendue requirements of the scanner. In practice, however, etendue loss may occur in the illuminator, so that the theoretical etendue acceptance cannot be fully met. Today’s specifications by scanner manufacturers vary between 1 and 3.3 mm2 sr. The lamp etendue must match this value; otherwise
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EUV photons are wasted, since they cannot be collected. Figure 13.6 shows model calculations of collection efficiencies, out of 2π sr, for collector openings of 1.8 and π sr and two etendue requirements (2.7 and 6.5 mm2 sr). The model assumes a pinch with an axisymmetric shape and a Gaussian intensity distribution along both the long and the short axes. The short axis has a FWHM of 0.5 mm in diameter; the FWHM for the long axis is the parameter that is varied in the model.18 Full etendue matching is achieved only for source lengths below 1–2 mm. The detailed analysis, also for non-Gaussian distributions, is given in Ref. 18. This stringent etendue requirement is a very severe design restriction, since all the radiation energy must come out of a small volume, typically 1 mm3 . This volume must be stable in space and, for thermal and sputter reasons, stay as far as possible away from any walls and other parts of the system. Figure 13.7 shows experimental results for two different pinch plasmas, one operating on Xe and the other on Sn. The figure shows pinhole pictures recorded on a CCD camera through a zirconium-coated silicon nitride filter. The filter has broadband characteristics and hence images all wavelengths between around 10 and 16 nm. An alternative measurement method is to image via a MLM filter with a smaller bandwidth around 13.5 nm. Comparison of the two methods has led to almost identical results; hence pinhole images can be considered as representative for the spatial inband energy distribution of the source. Figure 13.7 shows the CCD intensity distribution and a line scan through the long axis of the pinch. The CCD image is taken at a fixed angle; the line scan is a direct scan of the CCD signal, so the length scale is divided by the sine of the observation angle to obtain the true length of the pinch. In all cases, the pinch is not well represented by a simple Gaussian intensity distribution. Just looking at FWHM values may hence be misleading. Calculating the true collection efficiencies according to the full optical model leads to a collection efficiency of 17% in the case of the Xe pinch, and 26% in the case of the Sn pinch, both for the case of a 1.8-sr collector opening and a 2.7-mm2 sr etendue requirement.
Figure 13.6 Collection efficiency over 2π sr as a function of pinch length for a 0.5-mm pinch radius and two different collector designs according to Ref. 18.
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Figure 13.7 CCD pinhole pictures of a Xe pinch with FWHM of 1.8 mm (left) and a Sn pinch with FWHM of 0.6 mm (right). The plots are line scans through the long axis, recalculated to display the true length of the pinch.
13.3.4 Electrode lifetime, debris, and collector lifetime The lifetime of the lamps is largely determined by the lifetime of two critical components: electrodes and collector. The electrodes are subject to excessive heat load, sputter load, and current load. It is important to note that sputter and current load also occur when the lamp is operated at relatively low average power. Sputter load occurs on all surfaces exposed to the plasma, and is proportional to the number of plasma pinch events generated over time. Current load depends on the accumulated amount of charge transported through the system, again strictly proportional to the number of pinch events accumulated over time. Thermal load, by contrast, is a property of average and peak load. Heatis dissipated during a time interval of 100 ns, i.e., with a duty cycle of 1:1000 in the case of 10-kHz operation. Because of the very short exposure time, the surface can reach a very high temperature during the pulse. This temperature rise can amount to as much as 2000 K above the steady-state temperature. The physical process is determined by the heat capacity and density of the material and the thermal conductivity. During the 100 ns, the heat is mostly stored in a very thin surface layer and conducted away on a much longer time scale. In Fig. 13.8 a typical model calculation for W electrodes, 3 J pulse energy, and an electrode-to-pinch distance of 5 mm is shown. The background temperature is assumed to be 1400◦ C. It can be seen that the surface temperature can rise up to the melting temperature of W (≈3400 K), while the temperature rise of the material as little as 10 µm below the surface is only 100 K. It is important to note that improved cooling technology can only reduce the average background temperature, not the pulsed surface heating. The only way to cope with this phenomenon is to reduce the surface heat load (e.g., by lowering the pulse energy, extending the pinch duration, or increasing the plasma-to-wall
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distance) or to increase the thermal conductivity and heat capacity of the material. In practice however, the material choice is limited because of the required high melting temperatures. Refractory materials like W and Mo are good compromises. As a result of electrode damage, the lamp will change its performance over time. As a general rule, we have observed that the overall generation of EUV with good CE is tolerant of even severe changes in electrode shape. On the other hand, the size and position of the pinch are highly sensitive to the detailed electrode shape. In practice, this means that collection efficiency is the more critical parameter to watch than CE. The biggest progress achieved so far has been the distribution of the current over a large surface by introducing the multiple-borehole concept. In Fig. 13.9, the results are presented for a life test of 200 million shots. Another severe lifetime problem is damage to the collector. For the collector design we are using grazing-incidence nested collector shells. The shells are coated with metal layers of (e.g.) Au, Pt, Pd, Ru, or Mo and have a reflectivity that is strongly dependent on the reflection angle. In practice, angles above 20 deg will not have acceptable reflectivity. The reflectivity is dependent on surface roughness and contamination. The pinch plasma creates, in addition to EUV photons, high-energy ions and neutrals of the radiating species (Xe, Sn). The energy of the particles can be as high as several keV. Furthermore, metal vapor or clusters will leave the pinch in all directions. The metal vapor originates either from the electrodes or, in the case of a Sn discharge, from the radiating species itself. High-energy particles will quickly sputter the collector surface. Metal vapor eventually deposits on the surface and reduces the reflectivity. All of this damage must be prevented by an effective debris mitigation system. Such a system is not easy to build, nor is a concept available yet that satisfies the lifetime requirements of the industry. The subject will remain a research topic for quite some time.
Figure 13.8 Peak temperatures at surface and at 10-µm depth during the pulsed operation of the lamp. Energy dissipation is 3 J with a 5-mm wall distance during 100 ns on a tungsten surface with a base temperature of 1400◦ C. Peak temperatures can go as high as the melting temperature of tungsten at the surface, but remain very flat a few microns below the surface.
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Figure 13.10 presents results of a 0.5-billion-shot experiment. It can be seen that the sample shows hardly any loss in reflectivity. The sample was exposed at a position 12 cm away from the pinch and under a representative grazing angle. Details on the diagnostics for the grazing-incidence reflectivity will be published elsewhere.
Figure 13.9 Pinch size as a function of pulse number for a Xe discharge. “Intensity scan” denotes the FWHM of the line scan as described in Fig. 13.7. “Energy scan” denotes the scan where the intensity is first integrated along lines perpendicular to the scan line, and only then is the line scan executed through the integrated values. The latter procedure is more representative for the collection efficiency. The frequency is 1 kHz, and the pulse energy 3.6 J.
Figure 13.10 Reflectivity data on a collector witness sample after exposure to up to 0.5 billion shots with a suitable mitigation system. The sample was at a representative distance and angle to the pinch. The frequency is 1 kHz, and the pulse energy 3.6 J.
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13.4 Summary and Outlook The HCT concept has proven successful in a number of relevant parameters. Frequency scaling up to 8 kHz was demonstrated. Thermal and cooling properties were successfully demonstrated to power levels in excess of 15-kW input power. Further, an electrode lifetime of 200 million shots and a collector lifetime of at least 500 million shots were demonstrated. All of this makes the concept well suited to meet HVM specifications. Progress, however, is needed in all relevant parameters. The following combination is targeted as the final specification: Input power: CE: Collection efficiency: Debris mitigation:
30 kW >2% >25% of 2π sr, meaning a collector with 3 sr opening and an average reflectivity of 60% Light transmission of 80%
Together, these parameters will lead to >120 W of usable light at the IF. It is important to stress that progress is needed in all parameters, since one parameter can hardly compensate shortage in another one. A CE of 0.5% for Xe with an acceptable short pinch length below 3 mm for xenon discharges is achieved, but it is not expected to increase the xenon efficiency much above 1%. In particular, it means that xenon is not an option for HVM sources because of its intrinsic low CE due to the spectral distribution of the EUV light. In Sn pinch plasmas, a CE higher than 2% and also a higher collection efficiency than with current xenon pinches have been successfully demonstrated. The authors believe that the employed source concept is well suited to meet the targeted specifications. As this will be necessarily based on a Sn discharge, the main challenge will be handling of metal vapor and corresponding protection of the collector. Since every concept will have to use metal vapors, a generic solution to serve all sources might soon become an option. Acknowledgments Support from the German Ministry for Education and Research (BMBF) and from the European Commission under the FP6 program is gratefully acknowledged. References 1. V. Banine and R. Moers, “Extreme-ultraviolet sources for lithgraphy applicatuons,” Proc. SPIE 4343, 203–214 (2001). 2. K. Bergmann, G. Schriever, O. Rosier, M. Müller, W. Neff, and R. Lebert, “Highly repetitive, extreme-ultraviolet radiation source based on a gasdischarge plasma,” Appl. Opt. 38, 5413–5417 (1999).
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3. K. Bergmann, O. Rosier, W. Neff, and R. Lebert, “Pinch-plasma radiation source for extreme-ultraviolet lithography with a kilohertz repetition frequency,” Appl. Opt. 39, 3833–3837 (2000). 4. J. Pankert, K. Bergmann, J. Klein, et al., “Physical properties of the HCT source,” Proc. SPIE 4688, 87–93 (2002). 5. J. Pankert, K. Bergmann, J. Klein, et al., “Physical properties of the HCT source,” Proc. SPIE 5037, 112–118 (2003). 6. O. Rosier, R. Apetz, K. Bergmann, et al., “Frequency scaling in a hollowcathode-triggered pinch plasma as radiation source in the extreme ultraviolet,” IEEE Transactions on Plasma Science 32(1), 240–246 (2004). 7. J. Christiansen and C. Schultheiss, “Production of high current particle beams by low pressure spark discharges,” Z. Phys. A 290, 35–41 (1979). 8. M. A. Gundersen and G. Schaefer, Eds., Physics and Applications of Pseudosparks, Plenum Press, New York (1990). 9. J.-P. Beouf and L. C. Pitchford, “Pseudospark discharges via computer simulation,” IEEE Trans. Plasma Sci. PS19, 286–296 (1991). 10. T. Sommerer, H. Pak, and M. Kushner, “Cathode heading mechanisms in pseudospark (backlighted thyratron) plasma switches,” J. Appl. Phys. 72(8), 3374–3383 (1992). 11. M. P. Alberta, J. Derouard, L. C. Pitchford, N. Ouadoudi, and J. P. Beouf, “Space and time dependence of the electric field and plasma induced emission in transient and steady-state hollow cathode discharge,” Phys. Rev. E 50(3), 2239–2292 (1994). 12. See Chapter 7 in this book. 13. Yu. D. Korolev and K. Frank, “Discharge formation processes and glow-to-arc transition in pseudospark switch,” IEEE Trans. Plasma Sci. 27(5), 1525–1537 (1999). 14. A. Anders, S. Anders, and M. A. Gundersen, “Electron emission from pseudospark cathodes,” J. Appl. Phys. 76(3), 1494–1502 (1994). 15. S. Anders and A. Anders, “On modes of arc cathode operation,” IEEE Trans. Plasma Sci. 19(1), 20–24 (1991). 16. M. McGeoch and C. T. Pike, “Star pinch scalable EUV source,” Proc. SPIE 5037, 141–146 (2003). 17. R. Bischoff, F. Frank, M. Iberler, I. Petzanhauser, A. Rainer, and J. Urban, “Increase of the breakdown voltage of a pseudospark discharge by applying a blocking potential,” IEEE Trans. on Plasma Science 32(1), 191–195 (2004). 18. G. Derra and W. Singer, “Collection efficiency of EUV sources,” Proc. SPIE 5037, 728–741 (2003). See Chapter 7 for a biography of Thomas Krücken. See Chapter 34 for a biography of Günther Derra. No other author biographies were available for this chapter.
Chapter 14
High-Power GDPP Z -Pinch EUV Source Technology Uwe Stamm, Guido Schriever, and Jürgen Kleinschmidt Contents 14.1 Introduction 14.1.1 Roadmap 14.1.2 Requirements on EUV sources for HVM 14.2 Physics of the Z-Pinch Discharge and EUV Generation 14.2.1 Physical principle 14.3 Emitter Materials for 13.5-nm Z-Pinch Sources 14.4 Discharge Electrode System, Source Collector, and Electrode Lifetime 14.5 Pulsed Power Excitation of Z Pinches 14.6 Discharge-Electrode Thermal Management Technology 14.7 Debris Mitigation and Collector-Optics Protection 14.8 First Commercial Sources for Exposure Tools—EUV Source XTS 13-35 14.9 Scaling of Z-Pinch Power and Lifetime Performance to β-Tool and HVM Requirements 14.9.1 β-tool source requirements and performance for xenon fuel 14.9.2 Scaling of performance to HVM requirements 14.10 Path to Meet Remaining Challenges for HVM GDPP Sources— Lifetime Improvement of Discharge Electrode System and Source Collector Optics for Tin Fuel 14.11 Summary and Conclusion Acknowledgments References
413 414 415 418 418 421 423 427 431 433 435 439 439 441 445 448 448 449
14.1 Introduction The timely availability of EUV light sources, measurement tools, and integrated test systems is of major importance during the development phase of EUVL for use in high-volume chip manufacturing, which is expected to start in 2009. The cost 413
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Figure 14.1 Historical evolution of EUV inband power emitted into 2π-sr solid angle in continuous operation from GDPP Z-pinch EUV sources. The power for all data points is emitted from a plasma volume of the same size.
estimates of an EUV exposure tool in combination with sophisticated throughput models lead to a throughput requirement of 80–120 wafers (300-mm diameter) per hour for economic use of EUVL. The projection for the necessary EUV output power from the light source is 115 W at a 13.5-nm wavelength at the entrance of the illuminator system for an estimated resist dose of 5 mJ/cm2 . The EUV power requirement, in combination with the necessary lifetimes of source components and collector optics, has made source technology one of the most critical issues in developing EUVL. Gas-discharge-produced plasma (GDPP) EUV sources that are based on socalled Z-pinch arrangements are a promising technological approach to critical technical issues in EUV sources. GDPP Z-pinch sources have been proven to possess a high intrinsic efficiency and very good stability as well as low complexity. Since 2001 the EUV output power of Z-pinch sources at XTREME technologies GmbH has been increased by two orders of magnitude to 400 W in 2π sr in continuous operation (see Fig. 14.1). Thus Z-pinch sources are currently the most powerful EUV sources for lithography development. Their EUV output power is likely scalable to high-volume manufacturing (HVM) requirements. Moreover, with appropriate electrode design, the lifetime requirements of source components also seem to be reachable. This chapter gives an overview of GDPP Z-pinch source basics and an update of the development status of these EUV light sources at XTREME technologies GmbH, operating in Jena and Göttingen, Germany, including some recent achievements (early 2005). Opportunities, challenges, and risks in developing Z-pinch GDPP sources to HVM lithography specifications are discussed as well. 14.1.1 Roadmap The roadmap for the development of EUV sources for lithography up to the level of HVM requires so-called microexposure tools, α tools, and β tools as well as
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early pre-HVM tools for the development of the technology. Leading semiconductor companies expect the ramp-up of EUVL for HVM to start at the beginning of 2009. It is also expected that for the 32-nm node of the International Technology Roadmap for Semiconductors (ITRS), EUVL will be used in parallel with 193-nm immersion excimer laser lithography. To support this roadmap, first microexposure tools with small field size were installed in the semiconductor industry as technology pathfinders in 2004; α tools will need to be equipped with sources supplying EUV power of up to 5 W at the IF, and β exposure tools will require sources with 10–20-W IF power in late 2005 or early 2006. Pre-HVM EUV exposure tools will need the integration of sources with 25–50-W IF power in late 2006 or early 2007. Finally, HVM sources with 100–115 W IF power will be needed for EUVL starting in 2008.1 14.1.2 Requirements on EUV sources for HVM Lithography exposure tool manufacturers have agreed on joint top-level specifications of the EUV source performance for HVM using EUVL.2 The specifications for various EUV source parameters are summarized in Table 14.1. The listed specifications of the EUV source parameters are defined for the focal plane behind the first source collector optics. This optics module separates the source from the EUV exposure tool. The focal plane defines a clear interface between source and exposure tool—it is usually called the intermediate focus (IF). This interface definition allows the coupling of differently designed sources to the EUV scanner without changing the illumination optics. The power requirements for EUV sources are tremendous. This becomes clear when the beam path in the source collector from the plasma to the IF is considered. A schematic layout and beam path of the GDPP source collector module are shown in Fig. 14.2. The EUV emission from the plasma is incoherent and, for the source developed at XTREME technologies, nearly isotropic over the 4π-sr solid angle of emission. The collector mirror used for GDPP sources is usually of grazing-incidence multiple-nested-shell reflector design (the so-called Wolter design). Table 14.1 Requirements for EUV source parameters to be installed in EUVL HVM tools.2 The specifications are for a plane of the IF behind the first source collector optics, which belongs to the EUV source. The collector optics module separates the plasma EUV generator from the illumination optics. Source parameter
Requirement
Central wavelength EUV power (inband) at IF Repetition frequency Integrated energy stability (3σ, >50 pulses) Maximum solid angle of input to illuminator Etendue (area × solid angle) Source cleanliness at IF
13.5 nm 115 W ≥7,000 to ≥10,000 Hz <0.3% 0.03–0.2 sr 3.3 mm2 sr 30,000 h
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Figure 14.2 Schematics of the GDPP source collector unit.
There are several factors that determine how much EUV power from the plasma is necessary for generating the required power at the IF. The first factor is the collector mirror design and the etendue of the EUV scanner. The etendue E of the optical system of an EUV exposure tool, which is the product of the area of the beam in focus and the solid angle of the beam, determines the optimum combination of the EUV source size and the collection angle: dA cos αd = constant for any optical system. (14.1) E= A
Because the etendue of the optical system is constant, the collectible plasma size decreases as the collection solid angle increases. Practically the etendue of the exposure tool is equivalent to an aperture in the IF plane according to the numerical aperture at the IF side. With I as the intensity in the IF plane and R as the radius of the etendue-equivalent aperture, we define the available IF power and usable IF power as 2π ∞
available IF power =
I (r, ϕ)r dr dϕ, 0
(14.2)
0
2π R
usable IF power =
I (r, ϕ)r dr dϕ. 0
(14.3)
0
The available IF power is dependent only on the collector design and the input power from the EUV source. The usable IF power is dependent on the etendue of the optical system of the EUV exposure tool and therefore on the diameter of the etendue-equivalent aperture in the IF plane. Because the IF is an image of the EUVemitting plasma, the IF diameter decreases as the size of the plasma decreases. If the etendue-equivalent aperture at the IF is smaller than the real focal spot in the IF plane, only a fraction of the available IF power can be used.
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We define the etendue acceptance factor as etendue acceptance factor =
usable IF power . available IF power
(14.4)
This factor describes what fraction of the power delivered to the IF complies with the etendue restrictions imposed by the optics design of the EUV scanner. In the ideal case the etendue acceptance factor is 1. In this case the plasma is small enough to give an image on the IF plane with diameter smaller than the diameter of the etendue-equivalent aperture. In the case of a larger plasma size, which is often observed in GDPP sources, the etendue transmission factor may decrease to 70% or even less (see Sec. 14.4). In Table 14.2, estimates of the necessary EUV power emitted into 2π-sr solid angle are made for GDPP sources, based on the 115-W EUV power specifications at the IF for HVM sources. In addition to the etendue-related losses, additional geometrical losses occur because of the practical limits on possible collection angles of typical collector optics. For GDPP sources the practical maximum collection angle may be at π-sr solid angle. For larger angles the collector optics cannot reflect the EUV radiation with two grazing-incidence reflections to the IF with sufficiently high reflectivity. Typical grazing-incidence reflectivities for EUV radiation are on the order of 80%, which leads to a total reflection efficiency below 70% for optics with two reflections. The second factor that determines the necessary input power into the collector is losses related to the gas absorption over the optical path length (about 15%) between plasma and IF plane, and transmission losses in the debris filter system (about 80% transmission may be practicable) that is needed to protect the collector optics. Taking these effects into account, the required power from the EUV source into 2π sr is between 615 and 1230 W, depending on the etendue transmission factor for GDPP sources. The improvement of collection efficiency of the source collector module is one of the important topics in GDPP source development. Table 14.2 EUV power emitted into 2π-sr solid angle necessary for HVM GDPP sources to achieve 115-W power at the IF, which is the entrance of the illuminator optics system of the EUV exposure tool. EUV source parameters
GDPP source
Etendue acceptance factor Transmission of debris mitigation tool Transmission of gas in collector module Required power from the source in collection angle
1.0–0.5 0.8 0.85 169–338 W
Geometrical collector efficiency with respect to 2π sr
0.5 (⇒ π-sr optics, ±60-deg opening angle) 0.55
Angle-averaged collector reflectivity Required power from the source emitted into 2π-sr solid angle
615–1230 W
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The third factor is that input power requirements from the source may increase because exposure tools may need a spectral filter in the beam path for reducing the emitted power in the tool outside the 13.5-nm EUV spectral band. Because of the limited transmission of potential spectral purity filter designs, this could increase the power requirements on the source by another factor of 1.25 to 2.0. For source fuels such as xenon or tin, the use of a spectral purity filter may be necessary. Optical designs are under consideration using one of the optical elements in the EUV scanner simultaneously as imaging element and spectral purity filter. This would be the most efficient solution. In general, all estimates of power requirements from the source are dependent on the sensitivity of the photoresist (assumed for all simulation models to be 5 mJ/cm2 ) and the transmission of the scanner optics. Because of unavoidable line edge roughness, it might be that the resist sensitivity needs to be lower than expected. This would clearly lead to a higher required source power. From today’s perspective we expect, because of resist sensitivity and spectralpurity-filter losses, between 115 and 400 W of IF power to be needed for later stages of HVM. Higher optical transmission of the illumination and/or projection optics would result in a reduction of the necessary power. 14.2 Physics of the Z-Pinch Discharge and EUV Generation 14.2.1 Physical principle A well-known and the most efficient method of plasma generation is an electrical gas discharge—for example, a spark or flash. Unfortunately, to generate EUV radiation the densities and temperatures of conventional gas discharges such as those used in discharge lamps or excimer lasers are not sufficient. However, a cold lowdensity plasma can be compressed by magnetic fields to a hot, high-density plasma with maximum intensity at an emission wavelength of 13.5 nm. The effect used is that of self-compression of a cylindrical plasma by the azimuthal magnetic field generated by the axial discharge current. This effect is called the pinch effect, and the compressed plasma is called a pinch plasma. Its discoverer, Willard H. Bennet, described the pinch effect as magnetic selffocusing in a plasma with electrical current flow. The plasma temperature can be estimated from the balance between the pressure of the magnetic field (Pmag ) and the thermal pressure of the plasma (Pplasma )3 : Pmag = Pplasma ⇒
B2 µ0 I 2 = Z + 1 ni · kT ⇒ kT = , 2µ0 8π(Z + 1)Ni
(14.5)
where B is the magnetic field of the discharge current I, µ0 is the magnetic field constant, ni is the ion density, Z is the average degree of ionization, kT is the plasma temperature, and Ni is the line density. Here, Ni = ni πr 2 and B = µ0 I /(2πr).
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Recent experiments to generate 13.5-nm radiation with GDDP sources have been made with xenon gas as the emitter.4 From the above relation and the requirements for EUV sources for lithography (plasma diameter about 1 mm, almost spherical) the current I necessary to generate a plasma temperature k T of 20 eV can be estimated at about 20 kA for gases such as xenon. The magnetic field is about 20 T and compresses the plasma cylinder to about 2000-bar pressure. The total energy in the magnetic field, plasma, and external circuit can be estimated as 5–10 J. A stable plasma cylinder would possess a resistance of 50 m. The plasma is heated with some 107 W due to its ohmic resistance. Because of the heating of the plasma, the current decreases significantly after several hundred nanoseconds. The discharge can be operated only in a pulsed regime. A typical design for such a discharge unit, which generates pinch plasmas with high efficiency, is currently under investigation at XTREME technologies— the surface-discharge pre-ionized Z-pinch discharge5,6 (see Fig. 14.3). The plasma generator consists of two cylindrical electrodes that are properly shaped to achieve the desired plasma size and emission angle. A cylindrical insulator separates anode and cathode. The design of the Z-pinch source supports an accessible emission solid angle for collection of more than π sr, i.e., ±60 deg. Gas or vapor is used as the target material, which is typically continuously flowing through the discharge region. When the gas is converted to the plasma state and heated, EUV light is emitted. Key for the high emission stability of the Z-pinch source is a highly efficient surface-discharge pre-ionization device included in the source. The operation of the device can be separated into four steps. The pre-ionization of the working gas is spatially separated from the main discharge region. A high-voltage pulse is applied to an electrode system, which is isolated by a ceramic insulator. By collisions of free surface electrons with bound electrons on this surface, a cloud of electrons is generated. This electron gas ionizes the ambient gas phase and forms a cold plasma with low density. From this plasma, charged particles as well as ultraviolet radiation are propagating into the main discharge region of the Z-pinch assembly (step 1). A short time after the pre-ionization, a pulsed high-current discharge is ignited close to the insulator walls (step 2) and immediately compressed to a hot high-density plasma column (step 3). After the current pulse, the plasma pressure becomes higher than the magnetic pressure due to the decreasing magnetic field. Then the plasma starts expanding into the vacuum phase in both radial and axial directions (step 4). In the Z-pinch design the length and diameter of the EUV-emitting volume can be varied by changing the separation between anode and cathode, as well as their shapes, and the gas dynamics. This is necessary to match the specific illuminator optics design. The possibility of scaling the emission volume from 0.8-mm length and 0.25-mm diameter to more than 6-mm length and 1.3-mm diameter has been demonstrated. The most important technologies and components for GDPP Z-pinch EUV sources are
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Figure 14.3 The four phases of operation of a Z-pinch GDPP EUV source.
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• the emitter material (also called fuel, target, or working gas) and emitter supply, • the discharge electrode system configuration for efficiently collectible plasma volumes, • the pulsed-power electrical energy supply circuit, • the discharge-electrode thermal management technology, • the control of electrode and wall erosion, • the debris mitigation and collector-optics protection system, • the collector and source-collector contamination cleaning system. In the following sections the above-listed technologies and components are discussed in more detail. 14.3 Emitter Materials for 13.5-nm Z-Pinch Sources The emitter wavelength is determined by the Mo/Si multilayer-coated mirrors in the illumination and imaging beam path of the EUV scanner and by convention of the community to be 13.5 nm. The convention also reflects the fact that certain emitter materials are available with strong emission transitions at this wavelength. Several groups have investigated the efficiency of EUV generation from low-Z elements, such as Li, O, and F, which emit only a few separated lines in a narrow band at 13.5, 13, and 12.8 nm, respectively,7–10 mostly with laser excitation. With increasing efforts in the development of GDPP sources, investigations of emitters in such sources have also been performed on a larger scale.11–13 For LPPs a conversion efficiency (CE) into 2π sr of close to 0.5% was achieved with a fluorine-rich target excited with the second harmonic of a Nd:YAG laser.8 Recently Hanson et al. reported a CE of 2.7% obtained with lithium targets under laser excitation.33 A systematic experimental survey of medium- and high-Z elements was performed in the mid-1990s to evaluate the efficiency of EUV plasma emission at 13.5 nm.14 In order to allow easy experimental access, selected elements with atomic numbers Z ranging from 13 to 82 were excited by a Nd:YAG laser with a pulse width between 7.5 and 30 ns. The EUV efficiency was recorded in a narrow channel around 13 nm. Figure 14.4 gives a graphic summary of the measured efficiency as a function of the atomic number. As a general trend it was observed that the efficiency increased with increasing atomic number. Pronounced maxima appear around atomic numbers of 26 (Fe) and 50 (Sn), respectively. The highest efficiency was achieved with tin and antimony, while high-Z elements such as gold were slightly less efficient. The maximum efficiency at Z = 50 can be explained by a manifold of strong 4d-4f transitions that fall into the 13.5-nm band for a range of ionization stages between 8+ and 13+. This emission feature is called an unresolved transition array (UTA), since several thousand transitions occur in a narrow band of roughly
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Figure 14.4 Relative CE into 13.5-nm radiation as a function of the atomic number of the emitter.14 The highly efficient tin (Z = 50) and the frequently used xenon (Z = 54) are marked.
0.5-nm width.15 The emission characteristic of high-Z elements is a spectral quasicontinuum with lower spectral brightness. However, the choice of the emitter material for EUV sources is not governed by the requirement of high efficiency alone, but also driven by stringent requirements on source cleanliness. Because the first source-collector optics is only 10–20 cm away from the plasma (see above), one of the inherent requirements of lithography sources is that no condensation of the target material on the optical surfaces is allowed. Kubiak et al.16 suggested, as a compromise between efficiency and condensation properties, using xenon as target material in order to eliminate condensation of target material on the collector optics. The theoretical efficiency of xenon is lower than that of tin because the strong 4d-4f UTA peaks at about 11 nm, while the 13.5-nm radiation originates from a weaker 4d-5p UTA.17 Because of its condensation-free operation, xenon has been used widely in the development of GDPP EUV sources.5,6,18–22,40 Xenon is simply supplied in its gaseous state to the pinch region at pressures of approximately 1 Pa. After substantial progress with xenon GDPP sources, more recently tin sources have been investigated in more detail to explore the limits of the EUV power that can be generated in GDPP sources and to study the debris contamination with tin. Tin has been supplied to the discharge region also in gaseous form after evaporation from solid tin or tin compounds. XTREME technologies’ Z-pinch GDPP sources have achieved CEs of 1.0% with xenon and 2.0–3.0% with tin. For details see Secs. 14.8–14.10. An interesting approach to tin supply is the laser-assisted GDPP EUV source principle as described in Ref. 34, where a laser evaporates tin from electrodes or a separate target and an electrically excited gas discharge uses this tin as target gas. Detailed configurations, which use in the simplest case rotating
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electrodes, are described for a rotating-disk-electrode GDPP source by Borisov et al.,35,36 and for a laser-triggered multiplexed source by Banine,41 Koshelev et al.,46 and Pankert.42 In view of the high CE of lithium under laser excitation reported in Ref. 33, lithium may be reconsidered as a fuel for GDPP sources also. The required density may not be achieved with pure GDPP arrangements. Therefore, laser evaporation is a likely approach for the target supply. 14.4 Discharge Electrode System, Source Collector, and Electrode Lifetime As explained in Sec. 14.1.2, the limited etendue of the optical system of the EUV scanner and the numerical-aperture specification at the IF limit the usable size and volume of the EUV-emitting plasma. The smaller the plasma size, the larger is the allowed opening angle of the source collector optics (see Sec. 14.1.2). Today, available Wolter-type grazing-incidence collectors have a maximum opening angle of 1.8 sr, i.e., ±45 deg. Wolter telescopes with π-sr opening angle as EUV source collectors are in principle producible. Usually the diameter for GDPP sources in general and for Z-pinch sources specifically stays well below 1 mm. With both tin and xenon GDPP Z-pinch sources, we have achieved plasma diameters for full width at 1/e2 between 0.6 and 0.9 mm. Therefore, the numerical aperture (NA) and etendue allow geometrically the transmission of the entire EUV energy of the diameter. Because of the cylindrical symmetry of all GDPP sources, the shape of the EUV-emitting volume can be approximated as an ellipsoid with the main axis typically longer than the diameter. With Z-pinch sources using both xenon and tin, XTREME technologies’ Z-pinch sources have generated lengths between 1.0- and 8.0-mm full width at 1/e2 . In Fig. 14.5 the etendue acceptance factor according to Eq. (14.4) is depicted for a Wolter-type multishell collector optics with input collection angles of 1.8 and π sr, respectively, and with a NA at the IF side of about NA = 0.10, depending on the length of the EUV-emitting plasma, for an etendue of the optical system of 3.3 mm2 sr. As soon as the length of the emitting plasma volume exceeds the collectible plasma length, the geometrical energy transmission decreases. While for the 1.8-sr collector the geometrical transmission for the 1.6-mm-long plasma is above 95%, for the π-sr collector it is decreased to 65%. Because of the constancy of the etendue [see Eq. (14.1)], the increase in the collection angle collector is compensated by the decrease of the collectible plasma length lcollectable . Therefore, the geometrically transmitted power into the IF with right etendue increases only weakly with increasing collector angle as soon as the plasma length reaches lcollectable . The use of collectors with larger opening angle requires the generation of a sufficiently short plasma. For the current development status a collector opening angle of approximately 2 sr seems to be the most efficient and practical solution.
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Figure 14.5 Geometrical energy transmission of Wolter-type multishell collector optics with 1.8- and π-sr collection angle in dependence on the length of the EUV-emitting plasma ellipsoid.
According to the discussions above, the development of highly efficient GDPP EUV sources has the goal to keep the plasma size, for efficiency reasons, below the etendue limits of the EUV scanner. For reasons of higher stability and better uniformity of the illumination in the EUV scanner, however, the plasma size should be somewhat larger than the etendue limit (so-called overfilling of the illumination system). An etendue transmission factor of 80–90% seems to be a reasonable goal as a practical compromise according to our calculations. For a π-sr collection angle this requires a plasma length of 1 mm or less. In order to maximize the usable power at the IF, appropriate electrode discharge systems for Z-pinch EUV sources have been developed at XTREME technologies as depicted in Fig. 14.6. The anode of the Z-pinch discharge allows an obscuration-free emission solid angle of 2.0 sr. The distance between the plasma and the closest wall of the insulator is approximately 10 mm. The total plasma facing surface has a size of roughly 10 cm2 . For reasons of improved spatial and temporal stability of the plasma generation and EUV emission, a pre-ionization electrode is added to the Z-pinch discharge electrode system. Pre-ionization (i.e., uniform seeding of the plasma discharge volume with electrons prior to the initiation of the main discharge) is necessary in order to form a uniform glow discharge, so as to avoid arcing and to allow a homogeneous pinching effect. The parameters that affect the pre-ionization, such as threshold value, seed electron density, and uniformity, are heavily dependent on the design of the discharge electrode system, such as the type of electrode and profile, gas pressure of the target material, duration of pre-ionization, electron loss processes, time delay between pre-ionization
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Figure 14.6 Schematic drawing of a cross section of the electrode discharge system configuration for optimum plasma size according to etendue, NA, and uniformity specifications.
and main discharge, and rise time of the discharge voltage, as well as on the overall discharge-system geometry. XTREME technologies Z-pinch sources use a sliding surface-discharge pre-ionization, which improves the energy stability over the non-pre-ionized operation of the Z pinch by a factor of 4. For experimental data on energy stability, see below. With this type of pre-ionized Z-pinch discharge unit the EUV-emitting plasma ellipsoid size of <0.6-mm diameter and 1.0-mm length (FWHM) is sustainable, which corresponds to approximately 80% etendue acceptance for a π-sr collector at 3.3-mm2 · sr etendue. Maximum etendue acceptance factors of above 95% have been realized. The most critical issue in GDPP EUV source technology is the lifetime of the electrode discharge system. In the following we discuss simulations that show that the distances between plasma and walls should be maximized to increase the lifetime of the discharge electrode system and also to improve the heat management of the discharge unit. In Fig. 14.7 the temperature at the surface of the electrode has been calculated for an example of discharge geometry after switching on the Z-pinch EUV source at a repetition rate of 1000 Hz. At each excitation pulse with approximately 5-J energy input into the plasma, the temperature at the electrode surfaces rises very fast by about 2500 K. Because of the finite heat transfer time, the background temperature of the electrode surface increases before the next excitation pulse is delivered to the discharge. The background temperature level saturates because the energy delivered into the surface volume of the discharge electrode by a single excitation pulse decreases relative to the total amount of energy originating
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Figure 14.7 Temperature at the surface of the electrodes for an example Z-pinch EUV-source discharge configuration.
from all previous excitation pulses. The limit on the total average excitation power (product of excitation pulse energy and repetition frequency) that can be delivered into the discharge unit is that the maximum surface temperature of the electrodes should be lower than the melting temperature of the electrode material. Otherwise, at higher temperatures the mass loss is increased significantly by the emission of droplets from the electrodes. With similar simulations of the surface temperature of the discharge system and the melting-related mass loss of the electrodes, we have calculated the lifetime of the electrode system for three different configurations of Z-pinch discharge units. The results for the simulation for 5-J input energy into the plasma are shown in Fig. 14.8. The electrode lifetime is defined as the number of EUV pulses generated in the system until the mass loss of the electrodes has led to a significant change of the electrode shape. Because of the linear increase of average excitation power with increasing repetition rate, the electrode lifetime decreases accordingly. The three configurations differ in geometry by the size of the discharge system. At the normalized distance d the electrode lifetime stays well above 109 pulses up to 4-kHz repetition frequency. For a plasma-wall distance of d/3 the lifetime decreases by more than two orders of magnitude. If a configuration with 3 times larger plasma-wall distance is possible, the lifetime of the electrodes increases to above 1010 pulses. Experimentally achieved discharge-unit lifetimes for XTREME technologies’ GDPP Z-pinch sources are discussed below. Unfortunately, without additional means of plasma confinement, these discharge configurations produce larger plasma volumes and therefore have lower CEs. Additional means to confine the plasma are necessary. A very promising ap-
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Figure 14.8 Lifetime of the electrode discharge system of GDPP Z-pinch sources in dependence on the repetition rate for three different distances between EUV-emitting plasma and discharge electrode system.
proach is the combination of localized laser evaporation and excitation of the target with subsequent GDPP EUV power generation.34 In this approach the target can be injected separately from the electrodes in several ways (for example, as droplets, as discussed in Chapter 19 in this volume), or the electrode itself can be used as the target supply. The locally confined target-material evaporation supports small plasma volumes, which are to a certain extent independent of the electrode size. The laser-assisted GDPP EUV source principle of Ref. 34 can be applied not only with stationary but also with moving electrodes, because the laser beam fixes the location of the tin vapor in this configuration. Moving the electrodes extends the static increase of the discharge electrode dimension to a serial dimension because different electrode locations are used in a temporally multiplexed way as described by Borisov et al.,35,36 Banine,41 Koshelev et al.,46 and Pankert.42 The rotating electrodes in laser-assisted GDPP sources give the potential of increasing electrode lifetimes by orders of magnitude to the required HVM lifetime specifications. 14.5 Pulsed Power Excitation of Z Pinches As discussed in Sec. 14.2, the GDPP EUV sources require pulsed electrical excitation of the discharge because of the EUV plasma physics. To realize the pinch effect in a low-pressure gas discharge and to allow efficient emission at the 13.5nm EUV wavelength, the target atoms such as xenon or tin must be highly ionized. For tin the ionization state of ions contributing to the 13.5-nm band is between 8+ and 13+. The contribution to the 13.5-nm emission from xenon comes from the 10+ ionization state (Xe XI). For efficient EUV emission an ion density of
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(3–6) × 1015 cm−3 is necessary. Such concentrations can only be obtained by very high pump energy densities, on the order of 1–3 J/cm3 , supplied in a short time interval of about 10−7 s, usually by a high-power discharge pulse. GDPP sources are therefore invariably pumped by a power supply that delivers the stored electrical energy directly into the gaseous target material. The pumping schemes are well developed, for similar schemes have been applied over more than 20 years to excimer laser pumping. They involve efficient switching of the stored electrical energy into the discharge system in a very short time and with a well-defined spatial and temporal profile (for an overview see Refs. 23 and 24). This determines the discharge uniformity and—in turn—influences the spatial and temporal stability of the extracted EUV light. The excitation conditions needed impose severe requirements on the pumping scheme of GDPP sources in terms of peak currents and voltage rise times. Besides the charging section, the power supplies of GDPP EUV sources usually consist of a network of inductors and capacitors (discharge circuit), which is designed to closely match the dynamic behavior of the gas discharge, where the ohmic resistance is rapidly changing with time due to the plasma pinching and heating. The discharge circuit used for the excitation of GDPP Z-pinch sources is either the capacitor transfer (C-C transfer) circuit or the inductor-capacitor inversion (L-C inversion) circuit. While a C-C transfer circuit is the simplest design for low-repetition-rate Z pinches, efficient Z-pinch excitation circuits use one or more magnetic pulse compression stages to shorten the driving pulse of the plasma. The conventional C-C transfer circuit (see Fig. 14.9) employs simple matched energy transfer from a storage capacitor C1 , which is initially charged to the required high voltage, to the discharge peaking capacitor C2 . Once the voltage on C2 and with it the pinch electrode voltage has risen to the level necessary for discharge initiation, the energy is switched into the discharge. The loop inductance L2 consists of the stray inductance of the pinch electrode system and can be kept at a few tens of nanohenrys, resulting in a fast current pulse and extreme power deposition levels.
Figure 14.9 Schematic layout of a C-C transfer GDPP EUV-source electrical excitation circuit.
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The simplest high-voltage switch for use in combination with the circuit in Fig. 14.9 would be a thyratron, i.e., a low-pressure hydrogen- or deuterium-filled electron tube with cathode, anode, and control grid. The lifetime of thyratrons in high-power operation, however, is rather limited. Therefore, high-voltage semiconductor switching devices such as thyristors or integrated gate bipolar transistors (IGBTs) are used in high-power Z-pinch sources. This all-solid-state switching technology constitutes a major advance toward highly reliable industrial systems, since semiconductor solid-state switches have practically unlimited lifetime. Because of the longer current rise times of semiconductor switches, subsequent pulse compression is needed. To compress the switching pulse from the semiconductor switch, magnetic pulse compression is used for high-power Z-pinch EUV sources. A corresponding circuit layout for C-C transfer with magnetic pulse compression is depicted in Fig. 14.10. In magnetic pulse compression circuits the electrical energy is not delivered to the Z pinch in a single step (as, e.g., in the case of the simple C-C transfer circuit), but is initially transferred on a slow time scale by the semiconductor switch from the primary energy storage capacitor C1 to an intermediate energy storage capacitor C2 , from where it is transferred rapidly to C3 and the discharge electrode system by the magnetic switch (LMS ). Because of the low initial transfer rate, peak currents carried by the semiconductor switch can be reduced, allowing it to operate well below its rise-time and peak-current limits and therefore not being lifetimelimiting. The magnetic switch is realized by a saturable inductor employing ferrite or amorphous metal as core material. The nonsaturated, high inductance of the inductor does not permit significant current flow and therefore constitutes the open position of the switch. Switch closure is effected by driving the inductor into saturation, which reduces the inductance to close to the equivalent air-core value. Total energy transfer between successive loops is achieved if the energy transfer time from C1 to C2 is matched to the time required for the inductor LMS to be driven into saturation (holdoff time). The pulse compression ratio δ between the loops is
Figure 14.10 C-C transfer circuit with single-stage magnetic pulse compression (magnetic switch).
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defined as t2 δ= = t1
L1 , Lsat MS
(14.6)
where t1 and t2 are the transfer times of loops 1 and 2, respectively, and Lsat MS is the saturated inductance of LMS . Typically achieved compression ratios for a single stage range from 2 to 5, and several stages can be cascaded to achieve overall pulse compression ratios of several orders of magnitude.25 Since saturable inductors are passive switching elements, they can be designed for very high peak currents and holdoff voltages and have a virtually unlimited lifetime. An excitation circuit for Z-pinch GDPP sources that can use lower input voltages at the semiconductor switch is the L-C inversion circuit. Figure 14.11 shows the circuit diagram of an L-C inversion circuit with single-stage pulse compression. The L-C inversion circuit has the advantage of voltage doubling and therefore halves the operating voltage for the switch. The associated disadvantage of increased switching currents at the lower voltage is compensated by the addition of one or more pulse compression stages. Practical values used in XTREME technologies’ Z-pinch sources are 2–20 J of electrical energy per pulse, stored in the first capacitors switched by high-voltage, high-current switches such as thyristors or IGBTs, with fast current rise of up to 100 kA/s. Discharge breakthrough voltages range from 2 to 10 kV, depending on the storage capacity. Impedance matching is the design goal to achieve low losses in the pulsed power circuit. Typical values for the impedance are 20–30 m. Typical voltage, current, and EUV output waveforms are shown in Fig. 14.12. The EUV pulse is emitted after the voltage at capacitor C3 has reached the negative maximum. The EUV signal shown in Fig. 14.12 is the response of the photodiode. The duration of the EUV pulse is approximately 100 ns.
Figure 14.11 Semiconductor-switched L-C inversion circuit with single-stage magnetic pulse compression.
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Figure 14.12 Waveforms at different points in the pulsed power circuit of Fig. 14.11. The EUV pulse is emitted after breakthrough of the voltage at C3 .
With the above parameters, electrical pulsed-power-circuit losses (which are easily managed thermally) amount to less than 30%. EUV emission efficiencies of 1% to 2% from power deposited into the Z-pinch plasma to 13.5-nm EUV output have been realized, depending on the emitting fuel (see below). 14.6 Discharge-Electrode Thermal Management Technology From the power requirements for GDPP EUV sources for high-volume chip manufacturing derived in Sec. 14.1.2, one can estimate the cooling requirements for the discharge electrode system. Under the assumption of 3% CE (estimate for tinfueled Z-pinch sources) from electrical power to EUV inband radiation, between 23 and 46 kW of electrical power must be removed from the discharge system. The development of efficient cooling systems for Z-pinch sources is therefore targeting a heat removal of up to 50 kW at heat fluxes of up to 5 to 10 kW/cm2 . Because the discharge electrodes are connected to high voltage, the cooling system must be electrically isolated. Thermal cycling of the discharge electrode system from room temperature to above 1000◦ C will occur. Several cooling arrangements for the discharge electrode system have been developed and tested with XTREME technologies’ Z-pinch EUV sources. In the simplest arrangement the electrodes are in good thermal contact with a liquid- (water- or oil-) cooled heat sink. With such arrangements up to 5 kW of heat could be removed from the discharge region. In a more complex arrangement the electrodes have been designed to be directly liquid-cooled. Direct liquid cooling offers the potential for high heat flux.
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The electrodes are designed with flow channels. Water or oil is injected into and removed from the system via these channels. With optimized liquid-cooled Z-pinch discharge designs a heat removal of up to 12 kW has been achieved. A further significant improvement of the cooling efficiency is achieved by employing a cooling technology called porous-metal cooling. In this technology, highly efficient heat removal is obtained through use of a porous medium with microchannels for extended surface heat transfer (see Fig. 14.13). Parts of the electrodes are manufactured of porous metal with a very large surface, similar to a sponge. Water is forced by high pressure through the porous metal, and high heat
Figure 14.13 Porous-metal heat exchanger in cross section. Coolant liquid is pressed through the porous metal matrix.
Figure 14.14 Water-cooled electrode design with porous-metal heat exchanger.
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exchange from the surface to the water is obtained. The porous-metal heat-sink version of an electrode assembly is shown in cross section in Fig. 14.14. Key components include an inner copper shell, an outer copper shell, a divider ring, and the porous metal layer. The water coolant flows into the annular porous layer from the top. As it flows through the layer, it absorbs heat conducted from the tip through the inner wall. As it reaches the bottom of the assembly, the coolant is redirected around the divider ring, and then passes upward and out of the assembly. With the current technical realization, heat removal of up to 20 kW has been obtained from the discharge electrode assembly of XTREME technologies’ GDPP Z-pinch sources. 14.7 Debris Mitigation and Collector-Optics Protection The EUV-emitting plasma is a source of high- and low-energy particles such as ions, atoms, and electrons with a wide range of energies from a few electron volts up to several times 10 keV. The interaction of these particles with the collectoroptics surface depends on the emitting material, i.e., xenon or tin. While xenon at room temperature is in the gaseous state, tin is in the solid state, and tin tends therefore to condense on the optical surface. In addition, because of erosion of the discharge electrode system, material from the electrodes may reach the collectoroptics surface and, depending on the energies, either erode the collector surface or also condense there. All these interactions lead to a limited lifetime of the collector optics. To achieve sufficient lifetime of the source collector optics, collector protection and debris mitigation is one of the crucial tasks in EUV source development. To measure debris-related effects that limit the lifetime of the source collector optics, two types of measurements are routinely carried out. One is the quartzcrystal microbalance technique, which is a well-developed and mature diagnostic metrology method. It allows one to measure the change of mass, either loss or deposition, of detectors coated with relevant grazing-incidence collector coating materials. The quartz crystal oscillator vibrates at a certain frequency in the megahertz range. The change of the frequency caused by sputtering (mass loss) or contamination (deposition of material) is measured. As mass is deposited on the surface of the oscillator, the frequency of the oscillator decreases. Sputtering of the oscillator coating material results in increasing oscillation frequency. The second kind of measurements uses small optics witness samples made with the manufacturing technology of grazing-incidence source collector optics. The relative or absolute reflectivity and its change are measured with 13.5-nm EUV detectors. While optics sample irradiation experiments are time-consuming (irradiation of samples may take weeks) the microbalance method gives results after short measurement times (a few tens of minutes). With the above diagnostic techniques we came to the following conclusion: The dominant effect that limits the lifetime of the source collector without any means for debris reduction between EUV-emitting plasma and collector is sputtering of the optics surface by high-energy ions and atoms. This is true both for
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xenon and for tin fuel in the source. For collector-optics samples placed at a distance of 11 cm from the pinch plasma the reflectivity decreases by 5% on exposure to 50,000 pulses of the xenon target source. The EUV inband energy per pulse amounts 35 mJ, so that the total EUV dose accumulated during 50,000 pulses is 1.75 kJ. Debris filters have been developed at XTREME technologies that allow significant reduction of the sputter rate at the optics surface. For a debris filter device as shown in Fig. 14.15 the sputter rate has been measured and compared with the sputter rate without a filter. The comparison is given in Fig. 14.16. With the debris filter in place the sputter rate at the optics is reduced by a factor of approximately 5000. Currently collector-optics lifetimes from several hundred million pulses up to 1 billion pulses have been achieved with a collector distance of 11 cm for an EUV source with 35-W power at 1000-Hz repetition frequency (see below). For HVM, a 3000-h collector lifetime should be the target specification. At 10 kHz this corresponds to 1.1×1011 pulses. To increase the optics lifetime of the source collector to these values, several design criteria have to be implemented in the collector. First, one may increase the distance between plasma and collector to the highest technically possible values. The flux of fast particles decreases quadratically with increasing distance from the plasma, for geometric reasons. The larger space between plasma and collector can be used to efficiently mitigate debris. Second, research into sputter-resistant materials for collector coatings must be intensified. Third, the use of additional means for ionization of fast particles in combination with debris filtering by electric and/or magnetic fields may be necessary to reduce the sputtering effects further.
Figure 14.15 Photograph of a debris filter (foil traplike structure).
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Figure 14.16 Sputtering effect of the plasma with and without debris filter in place. The sputter rate is reduced by a factor of approximately 5000.
Using projected debris-filter collector optics design configurations suited for β tools, an optics lifetime of 5–10 billion pulses can be extrapolated from experiments with the microbalance device. This is already one-tenth of the HVM optics lifetime requirements. Once sputtering is reduced to the required level, contamination of the optics by electrode material and, in the case of tin, also by the target material itself may play the most important role (see below and Refs. 37, 38). These effects must be studied in further detail to achieve the required collector lifetime. 14.8 First Commercial Sources for Exposure Tools—EUV Source XTS 13-35 The development program for Z-pinch EUV sources at XTREME technologies has led to the completion of the first commercial GDPP EUV source prototypes of the type XTS 13-35 (see Fig. 14.17). The sources operate with xenon as fuel. They have been integrated into the EUV microstepper MS 13 developed by EXITECH, Oxford, UK.26,27 The source design is modular. The plasma generator (discharge head) must be connected to the vacuum beamline of the EUV exposure tool. A first part of the pulsed-power excitation circuit is directly integrated into the EUV discharge head. A first supply module contains fast high-voltage electronics of the pulsed-power circuit, which must be installed adjacent to the EUV source head. A second supply module, which contains power supplies and computer control,
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Figure 14.17 Photograph of the EUV source XTS 13-35, which has been integrated into the EUV microstepper developed by EXITECH, Oxford, UK.
can be installed at a larger distance from the source head. The source is equipped with a debris mitigation system, which was developed at XTREME technologies and extends the optics lifetime (until the reflectivity drops below 90% of the initial value) to more than 100 million pulses. The collector optics used with the source was designed and manufactured by Carl Zeiss, Oberkochen, Germany. The EUV microstepper with the XTS 13-35 EUV source will be used for process development in the semiconductor industry. Intel has announced the installation of the EUV microstepper and recently presented first promising imaging results.28,39 A second EUV microstepper is installed at the International SEMATECH ISMTNorth facility in Albany, USA. The main performance parameter of the source is the output power of 35 W of EUV inband radiation (2% bandwidth) into a solid angle of 2π sr. The nominal repetition rate is 1000 Hz, and the pulse-to-pulse stability is 3σ < 20% (see Fig. 14.18). Theoretically the combination of the source with a collector optics module with 10% total efficiency would lead to 3.5-W EUV inband power at the IF. A typical emission spectrum of the xenon-fueled source is shown in Fig. 14.19. The emission spectrum of the radiation is routinely measured with a reflectiongrating spectrograph, which consists of a flat-field grating and a CCD detector.
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Figure 14.18 Pulse-to-pulse fluctuations of the XTS 13-35. An energy stability 3σ of <20% is achieved with a free-running source without active energy stabilization.
Figure 14.19 Spectral emission characteristic of the Z-pinch EUV source with xenon fuel.
The spectrum of the Z-pinch source shows a distinct peak around 13.5 nm. The CE into the 13.5-nm band of 2% bandwidth and 2π-sr solid angle is 0.7%. Extensive lifetime testing of components and optics has been performed with the XTS 13-35 to evaluate the performance and the reliability of the system. Power stabilization, which keeps the output power constant, was simulated by controlling the high voltage of the discharge manually. Running the source at its nominal output power of 35 W into 2π sr, a discharge lifetime in excess of 100 million pulses was achieved (see Fig. 14.20). With recent improved configurations
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Figure 14.20 EUV output power of the XTS 13-35 monitored over more than 110 million discharges. The output power was kept constant by controlling the value of the discharge voltage.
with larger electrode dimensions the lifetime of the electrode system could be improved to 80 h at 1-kHz repetition frequency, which is equivalent to 300 million pulses. To estimate the expected collector optics lifetime, samples of grazing-incidence collector optics were placed at 110-mm distance to the plasma. The reflected radiation at grazing incidence was monitored using an EUV inband energy monitor29 equipped with two multilayer mirrors, a freestanding filter, and a photodiode. A reference signal was monitored simultaneously with an identical detector, which faced the plasma directly. The ratio of the two signals corresponds to the normalized reflectivity of the optics sample. Running the source at the nominal output power of 35 W, the sample reflectivity was kept constant for more than 170 million pulses (see Fig. 14.21). The noise of the measurement data is related to the online measurement with the two EUV inband energy monitors directed through the debris filter. One of the monitors is behind the optics sample; the other directly measures the inband energy of the source. The normalized reflectivity curve in Fig. 14.21 was calculated by dividing the signals of the two detectors. Further progress in debris mitigation at XTREME technologies has led to optics lifetimes derived from quartz-crystal microbalance devices in the above collector configuration of between 500 million and 1 billion pulses for advanced XTS-type sources with xenon fuel. The achieved lifetime is mainly determined by erosion of the optics surface as discussed in Sec. 14.7.
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Figure 14.21 Optics-sample reflectivity as a function of the pulse number. The sample reflectivity was normalized to a reference signal of a monitor that faced the plasma directly.
14.9 Scaling of Z-Pinch Power and Lifetime Performance to β-Tool and HVM Requirements 14.9.1 β-tool source requirements and performance for xenon fuel EUV-source power and lifetime scaling, including collector power handling and collector lifetime scaling, is the major critical issue in the development of EUV technology. Because of the contamination-free operation available with xenon, the development efforts in the past have been directed to a large extent to xenon-based EUV sources to explore the limits of the technology. With 20-kW electrical power deposited in the plasma (limited by the cooling capabilities; see Sec. 14.6), the repetition rate of the discharge source can be increased to 4500 Hz in continuous operation. The electrical input energy per pulse is kept constant by adaptation of the pulsed power supply circuits. Also the CE was preserved at the same value as at low repetition rates. The output power curve for the sources operated with xenon fuel shows a linear dependence on the repetition rate, and 200-W output power into 2π sr is achieved (see Fig. 14.22). This is currently the highest power obtained in continuous operation over several hours from a xenon-fueled GDPP EUV source. Figure 14.23 shows the output power and high voltage at the discharge electrode system. The adjustment of the high voltage allows one to stabilize the output
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Figure 14.22 EUV output power as a function of the repetition rate of the discharge. The linear dependence indicates constant CE for all repetition rates.
Figure 14.23 EUV output power stabilized to 200 W into 2π sr at a 4-kHz repetition rate by adjustment of the voltage at the discharge electrodes for each measurement point. The source was in continuous operation mode.
power at 200 W. The inband EUV power of 200 W into 2π-sr solid angle corresponds to an available IF power of 25 W for the existing 1.8-sr source collector design, taking into account the losses due to the debris filters, shadowing by mechanical parts in the beam path, and residual-gas absorption in the source collector module. In the etendue of β-tool optical systems, 10–20 W of the available IF
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power can be used. Xenon-fueled Z-pinch sources are therefore well suited for βtool use. They have the significant advantage of having no problem of optics contamination by the inert xenon. Debris filters to suppress fast-particle sputtering of the collector mirror have been tested at XTREME technologies for β-tool sourcecollector designs. These tests indicated collector lifetimes achievable by suppression of sputtering amounting to 5–10 billion pulses, i.e., 350–700 h at 4 kHz. The development of source collector mirrors for β-tool use is focused on implementing efficient cooling technology at the collector mirror to enable the handling of the thermal load introduced by the high input power from the source. With designs of larger electrode discharge systems, electrode lifetimes of several billion pulses are also projected for xenon-fueled β-tool sources. Taking into account all these parameters, xenon-fueled Z-pinch sources will enable the timely adoption of EUV β tools in semiconductor fabs to prepare for manufacturing integrated circuits with EUVL. 14.9.2 Scaling of performance to HVM requirements In order to estimate the potential and limits of xenon-fueled sources with respect to HVM requirements, we predict the following possible improvements in development: 1. Improvement of the cooling technology and enlargement of the dimensions of the discharge electrode system will allow heat removal of 30–50 kW from the discharge region. 2. A CE of 2% from electrical power deposited into the plasma to EUV inband radiation can be reached. Under these provisions we estimate a maximum EUV power achievable with xenon Z-pinch sources of 600–1000 W emitted in a solid angle of 2π sr. This is the order of magnitude that was estimated to be needed for HVM sources in Sec. 14.1.2. However, because of the size of the EUV-emitting plasma and the observed EUV spatial background of xenon-fueled sources under real conditions with debris mitigation schemes, it is unlikely that etendue acceptance factors above 80% can be achieved without additional means of plasma confinement. The maximum IF power achievable from xenon sources we estimate at 40–80 W. On the way to HVM sources, more efficient emitters will likely have to be used. As discussed in Sec. 14.3, because its emission spectrum is well matched to the reflectivity of the 13.5-nm optics, tin is the most promising candidate for a GDPP source fuel.18,30,38,39 Tin-vapor-based GDPP EUV sources have been built at XTREME technologies. At the same electrical input energy, the CE for tin was measured to be higher than for xenon by at least a factor of 2. Emission spectra from tin and xenon under the same excitation conditions are shown in Fig. 14.24. The intensity of the 13.5-nm emission peak for tin is 2 times higher than that for xenon. Absolute CEs into the 13.5-nm band vary from 1.7% to 2.9%, depending
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on the method of tin vapor generation: by gaseous supply or by electron-beam or laser-beam evaporation. In Fig. 14.25 the output power of the tin-fueled source is given in comparison with the xenon-fueled source under identical excitation conditions. The tin-based
Figure 14.24 Emission spectra from a Z-pinch GDPP source working with tin in comparison with the xenon spectrum under the same excitation conditions.
Figure 14.25 EUV inband output power of tin-fueled source compared with xenon-fueled source in dependence on the repetition rate of the source. An output power up to 400 W into 2π sr is achieved by the tin-fueled source. With manufacturable source collector mirrors of about 2-sr collection angle, an available IF power of 50 W is expected from the source.
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EUV source can be operated at the same maximum repetition frequency as the xenon source. This repetition frequency is given by the maximum heat removal capability of the porous-metal-cooled electrode discharge unit, which is 20 kW. The maximum power from the tin source amounts to 400 W into 2π sr for 20 kW of power dissipated in the plasma at 2% CE. With existing and manufacturable source collector mirror designs, the power into 2π sr corresponds to 50 W of available power at the IF plane. In comparing the tin-fueled with the xenon-fueled sources, it is important to emphasize that the spatial emission from the tin source is more concentrated. In Fig. 14.26 the EUV-inband-emitting plasma shapes are depicted for the xenon source (a) and the tin source (b) under identical excitation conditions. The scale of both inband images of the pinches is the same. It can be seen that the xenon plasma is more smeared while the emission of the tin plasma has sharp edges and a rather homogeneous intensity distribution. The spatial background emission in the xenon source contains significant energy. The tin plasma shows no visible background radiation. This means that the etendue acceptance factor for the tin source is larger than that of comparable xenon sources. For HVM sources it is also expected to reach values of around 0.9. Therefore, overall collection efficiencies from plasma to IF well in excess of 10% are expected for HVM tin sources. From currently achieved data, 45 W of the available EUV power could be used in the EUV scanner, provided the collector can withstand the high input power load. Despite the high usable IF power of tin GDPP sources, contamination of optics by tin fuel is a new challenge that comes in addition to requirements for optics protection against fast particles, which is also needed for xenon sources. Because the mass and ion energies of tin are comparable to those of xenon with respect to sputtering, similar protection schemes are necessary (see above). As for xenon, optics lifetimes of 350–700 h, i.e., 5–10 billion pulses, are projected for β-tool sources today. The application of the developed protection schemes leads to similar results for optics lifetimes in tin sources with respect to sputtering. Because of the well-developed protection against sputtering, the lifetime of optics in tin sources is limited only by contamination today. Figure 14.27 shows the normalized reflectivity measured online during irradiation of grazing-incidence collector-optics samples versus the number of pulses while applying both contamination protection and sputtering protection. The reflectivity stays nearly at the same level for about 20 million pulses. The fluctuations in the signal are related to the reference measurement of the pulse energy behind the debris filters. The lifetime is limited by contamination of the optics by tin compounds. With further development of existing contamination protection schemes, lifetimes in excess of 100 million pulses are expected for mid-2005. This lifetime is about 2 orders of magnitude below the optics lifetime in xenon sources and 3 orders of magnitude below HVM requirements. We discuss this gap further below.
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(a)
(b) Figure 14.26 EUV-inband-emitting plasma shape for the xenon source (a) and the tin source (b) under identical excitation conditions.
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Figure 14.27 Online-measured normalized reflectivity of grazing-incidence collector-mirror samples against number of pulses used for irradiation in a tin-fueled GDPP source. The fluctuations in the signal are related to the reference measurement of the pulse energy behind the debris filters.
14.10 Path to Meet Remaining Challenges for HVM GDPP Sources—Lifetime Improvement of Discharge Electrode System and Source Collector Optics for Tin Fuel In consideration of the results and estimates described above, we conclude that the IF power specification of 115 W and above for HVM EUVL will be met with tinbased Z-pinch sources without the need for additional inventions. The current status of both xenon- and tin-fueled GDPP sources is summarized in the first columns of Table 14.3. With xenon sources the β-tool power requirements of 10–20-W usable IF power are met. With tin sources more than twice this IF power is available today. For the projected possible improvement in power, two steps will be taken: 1. Increase of average CE to 3%. 2. Increase of heat extraction from the discharge electrode system to 40 kW. Conversion efficiencies of 2.9% have already been measured. The step to sustain 3% CE on average is very reasonable. The increase of heat-load extraction from 20 to 40 kW needs the enlargement of the discharge electrode system’s surface by a factor of 2 or more. Such discharge electrode systems are already operational at XTREME technologies. With these two improvements the usable IF power will reach levels between 123 and 154 W, depending on the etendue and the etendue acceptance factor.
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Table 14.3 Currently achieved performance of xenon- and tin-fueled GDPP sources and roadmap for tin sources toward HVM requirements. No losses in a possible spectral purity filter are included. Xenon status 9/2004
Tin status 9/2004
Tin on the roadmap with collector of today
Tin on the roadmap with improved collector
Heat removal from discharge (kW)
20
20
40
40
CE (%) EUV power into 2π sr (W)
1.0 200
2.0 400
3.0 1200
3.0 1200
Transmission of debris mitigation
0.8
0.8
0.8
0.8
Collection solid angle (2π sr)
0.3
0.3
0.3
0.5
Average reflectivity of collector
0.63
0.63
0.63
0.55
Gas transmission in collector module
0.85
0.85
0.85
0.85
Available IF power (W) Etendue acceptance factor Usable IF power (W)
25.7 0.5–1.0 12.8–25.7
51.4 0.7–1.0 36.0–51.4
154.2 0.8–1.0 123.4–154.2
224.4 0.5–1.0 112.2–224.4
Fuel
An additional step to increase the IF power is to increase the input collection angle of the source collector mirror from the current 1.8 sr to π sr. This type of collector will be manufacturable on taking the right development steps in the near future. IF power levels of 112–224 W are projected for this combination. Progress in the confinement of the EUV-emitting plasma will lead to higher etendue acceptance and therefore to IF power close to 200 W. With the HVM power requirements achievable with GDPP sources, the next two challenges that must be addressed to achieve HVM performance are: 1. Discharge electrode lifetime. 2. Collector-optics lifetime in a tin environment. To achieve the required electrode lifetime at a given total current through the discharge, there are three topics onto which development work is currently concentrating: 1. Enlargement of the area of the electrodes in order to reduce the current density and temperature at the surface. 2. Improvement of cooling efficiency to reduce the temperature of the surface below the melting temperature of the electrode material. 3. Recycling of electrode material loss toward the electrodes. The development of larger electrode configurations with static electrodes led to several-billion-pulse electrode lifetimes in 2005. It may find a limit in lifetime
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around 5 billion pulses while maintaining the required small plasma size. For HVM GDPP sources operating at 10-kHz repetition frequency, this would mean replacing the electrode system 20 times a year. The design of the electrode replacement can be engineered to achieve about 15 min or less of downtime per exchange. As an alternative to the static increase of the discharge electrode dimension, the implementation of moving (rotating) electrodes, as described above, gives the potential for increasing electrode lifetimes by another order of magnitude, but at the expense of greater complexity of the design. It has the advantage, however, of also providing possibilities of electrode material recycling. Lifetimes of these kinds of electrode systems are expected to reach the order of 1000 h. This would require replacement about 3 times per year under HVM conditions. The above developments will enable electrode lifetimes that are sufficient to support the use of GDPP sources for HVM using EUVL. The approach that is most suited for HVM EUVL will depend on downtime and related costs. In order to achieve the required source collector optics lifetime, the development work is currently concentrating on 1. 2. 3. 4.
collector-optics protection against erosion by highly energetic particles, collector-optics protection against contamination by tin fuel, collector-optics protection against contamination by electrode material, in situ cleaning procedures for collector optics to remove material deposits.
Progress in collector protection against erosion has been described above. It is expected to permit lifetimes of 10 billion pulses (i.e., 700 h) for β-tool source collectors. With further engineering of the existing protection schemes and collector designs, lifetime limits with respect to erosion are projected to rise to 3000 h, i.e., 1 year of operation for HVM sources. Contamination effects related to the use of tin as well as from erosion of the electrodes require the development of additional contamination protection schemes as described above. Collector lifetimes of 20 million pulses have been demonstrated. Lifetimes of 100 million pulses are expected for mid-2005. When the limit of active protection of the source collector against contamination has been reached, in situ cleaning procedures are needed to prolong the collector lifetime. These types of procedures are referred to as plasma cleaning or halogen cycling. The principle consists in cleaning the collector in situ by applying such methods after the reflectivity of the optics is reduced below a certain value by contamination with tin compounds. During cleaning, contamination layers on the optics are removed, leading to collector reflectivities close to the original value. Descriptions of the cleaning methods as well as results have been given recently.32,42–45 The combination of the above-described collector protection and cleaning methods is expected to enable the required source-collector lifetimes for HVM use of tin-fueled GDPP EUV sources.
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14.11 Summary and Conclusion Z-pinch EUV sources at XTREME technologies are currently the most powerful GDPP sources in the world. Prototypes of commercial machines with xenon as emitter and an EUV power of 35 W into 2π-sr solid angle have been developed and are integrated in EUV microsteppers. These EUV microsteppers are used as pathfinders for EUVL in the semiconductor industry. The microstepper EUV source XTS 13-35 is equipped with a debris filter to protect the grazing-incidence collector optics. An optics lifetime exceeding 100 million pulses at 1-kHz repetition frequency is achieved. The same lifetime is obtained for the components of the discharge system itself. On a laboratory scale, xenon-fueled GDPP sources have been developed with an available EUV inband power increased by more than 2 orders of magnitude over the status 3 years ago. The progress has resulted in a continuous EUV power of 200 W into 2π sr at 4.5-kHz repetition rate. The usable IF power for these sources is in the range between 12 and 26 W, depending on the collector optics design, on the transmission of the optical path to the IF, and on the etendue specification. The plasma shape of xenon sources, however, will likely prevent transmission through the source collector with sufficient efficiency to support HVM. Because of their favorable plasma shape and spectral emission characteristics, Z-pinch sources with tin fuel have been developed. These sources have demonstrated 400-W EUV output power into 2π sr at 4.5 kHz in continuous operation. The IF power for existing collector designs is calculated to range between 36 and 50 W inband EUV power, depending on etendue specifications. The power requirements for HVM EUVL will be met without additional inventions. Significant progress has also been made in the lifetime of the discharge electrodes and the source-collector optics. Current development projects lead to the projection that the lifetimes required for HVM use of GDPP sources will also be reached. The research programs at XTREME technologies are focused on demonstrating required HVM lifetimes in 2006. Acknowledgments The work described in this chapter and performed at XTREME technologies GmbH is funded in part by the BMBF under contract No. 13N8131 and the EC project More Moore, contract No. IST-1-507754-IP. Parts of the work were performed within the MEDEA+ program under project T405, EUV Source Development. The results reviewed in this chapter have been obtained by our colleagues Kai Gäbel, Henry Birner, Heiko Ahlbrecht, Imtiaz Ahmad, Istvan Balogh, Denis Bolshukhin, Jesko Brudermann, Rene de Bruijn, Tran Duc Chinh, Gregory Coustou, Lutz Dippmann, Gilbert Dornieden, Harald Ebel, Sebastian Enke, Alexander Eickhoff, Frank Flohrer, Wolfgang Friedrichs, Alexander Geier, Sven Götze, Bernhard Grote, Guido Hergenhan, Anh Hoang, Diethard Klöpfel, Alexander Keller, Peter
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Köhler, Vladimir Korobochko, Björn Mader, Mike Möritz, Rainer Müller, Jens Ringling, Mario Wegstroth, and Christian Ziener. We thank all our colleagues at our subcontractors at TRINITI, Troitsk, Russia, in the group of Vladimir M. Borisov, for their support. References 1. R. Bristol, “What is needed to enable sources for P1268? An Intel perspective,” EUV Source Workshop, Santa Clara, CA (February 2004). Proceedings available at www.sematech.org. 2. K. Ota, Y. Watanabe, H. Franken, and V. Banine, “Joint requirements,” 3rd International EUVL Symposium, Miyazaki, Japan (November 2004). Proceedings available at www.sematech.org. 3. W. H. Bennett, “Magnetically self-focussing streams,” Phys. Rev. 45, 890–897 (1934). 4. M. W. McGeoch, “Radio-frequency-preionized xenon Z-pinch source for extreme ultraviolet lithography,” Appl. Opt. 37, 1651–1658 (1998). 5. G. Schriever, M. Rahe, U. Stamm, D. Basting, O. Khristoforov, A. Vinokhodov, and V. Borisov, “Compact Z-pinch EUV source for photolithography,” Proc. SPIE 4343, 615–620 (2001). 6. U. Stamm, I. Ahmad, I. Balogh, et al., “High power EUV lithography sources based on gas discharges and laser produced plasmas,” Proc. SPIE 5037, 119– 129 (2003). 7. G. Schriever, K. Bergmann, and R. Lebert, “Narrowband laser produced extreme ultraviolet sources adapted to silicon/molybdenum multilayer optics,” J. Appl. Phys. 83, 4566–4571 (1998). 8. B. Abel, J. Aßmann, M. Faubel, et al., “Characterization of extreme ultraviolet light-emiting plasmas from a laser-excited fluorine containing liquid polymer jet target,” J. Appl. Phys. 95, 7619–7623 (2004). 9. F. Jin, K. Gäbel, M. Richardson, M. Kado, A. Vasil’ev, and D. Salzmann, “Mass-limited laser plasma cryogenic target for 13-nm point x-ray sources for lithography,” Proc. SPIE 2015, 151–159 (1993). 10. S. Düsterer, H. Schwoerer, W. Ziegler, C. Ziener, and R. Sauerbrey, “Optimization of EUV radiation yield from laser-produced plasma,” J. Appl. Phys. B 73, 693–698 (2001). 11. W. N. Partlo, I. V. Fomenkov, R. M. Ness, R. I. Oliver, S. T. Melnychuk, and J. E. Rauch, “Progress toward use of a dense plasma focus as a light source for production EUV lithography,” Proc. SPIE 4343, 232–248 (2001). 12. J. Pankert, K. Bergmann, J. Klein, et al., “Physical properties of the HCT EUV source,” Proc. SPIE 5037, 112–118 (2003). 13. G. Schriever, M. Rahe, U. Rebhan, et al., “Extreme ultraviolet source development: A comparison of different concepts,” Proc. SPIE 4146, 113–120 (2000).
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14. R. Spitzer, T. Orzechowski, D. Phillion, R. Kauffman, and C. Cerjan, “Conversion efficiencies from laser-produced plasmas in the extreme ultraviolet regime,” J. Appl. Phys. 79, 2251–2258 (1996). 15. P. Dunne, D. O’Reilly, and G. O’Sullivan, “Prepulse-enhanced narrow bandwidth soft x-ray emission from a low debris,” Appl. Phys. Lett. 76, 34–36 (2000). 16. G. Kubiak, K. Krenz, K. Berger, T. Trucano, P. Fisher, and M. Gouge, “Cryogenic pallet laser plasma source targets,” OSA Proc. Soft X-Ray Projection Lithography 23, 248–254 (1994). 17. N. Böwering, M. Martins, W. Partlo, and I. Formenkov, “Extreme ultraviolet emission spectra of highly ionized xenon and their comparison with model calculations,” J. Appl. Phys. 95, 16–23 (2004). 18. U. Stamm, J. Kleinschmidt, K. Gäbel, et al., “EUV source power and lifetime: the most critical issues for EUV lithography,” Proc. SPIE 5374, 133–144 (2004). 19. J. Pankert, K. Bergmann, J. Klein, et al., “Physical properties of the HCT EUV source,” Proc. SPIE 4688, 87–93 (2002). 20. W. N. Partlo, I. V. Fomenkov, R. M. Ness, I. R. Oliver, S. T. Melnychuk, and J. E. Rauch, “Progress toward use of a dense plasma focus as a light source for production EUV lithography,” Proc. SPIE 4343, 232–248 (2001). 21. M. W. McGeoch, “Power scaling of a Z-pinch extreme ultraviolet source,” Proc. SPIE 3997, 861–866 (2000). 22. V. M. Borisov, I. Ahmad, F. Flohrer, et al., “Development of high power EUV sources for lithography,” Proc. SPIE 4688, 626–633 (2002). 23. D. Basting, Ed., Excimer Laser Technology, Lambda Physik (2000). 24. D. Basting and U. Stamm, “The development of eximer laser technology— history and future prospect,” Zeitschrift für Physikalische. Chemie 215(12), 1575–1599 (2001). 25. D. Basting, K. Hohla, E. Albers, and H. M. von Bergmann, “Thyratrons with magnetic switches, the key to reliable excimer lasers,” Optoelektronik 16, 128 (1984). 26. K. M. Gäbel, J. Kleinschmidt, G. Schriever, U. Stamm, R. Lebert, and M. C. Schürmann, “Extreme ultraviolet sources and measurement tools for EUV-lithography and system development,” Proc. SPIE 5063, 256–264 (2003). 27. M. Whitfield, A. Brunton, V. Truffert, et al., “MS-13 EUV microstepper,” 2nd International EUVL Symposium, Antwerp, Belgium (September 2003). Proceedings available at www.sematech.org. 28. M. Cooke, “Intel moves forward with EUV,” European Semiconductor News, August 4, 2004, www.eurosemi.eu.com. 29. M. C. Schürmann, T. Mißalla, K. Mann, et al., “Metrology tools for EUVLsource characterization and optimization,” Proc. SPIE 5037, 378–388 (2003). 30. M. C. Richardson and G. O’Sullivan, “The case for tin as an EUV source,” 2nd International EUVL Symposium, Antwerp, Belgium (September 2003). Proceedings available at www.sematech.org.
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31. See Chapter 9 in this volume. 32. See Chapter 36 in this volume. 33. B. Hanson, I. Fomenkov, W. Partlo, et al., “Progress in development of a high power source for EUV lithography,” 3rd International EUVL Symposium, Miyazaki, Japan (November 2004). Proceedings available at www.sematech.org. 34. M. Schmidt, R. Lebert, and U. Stamm, “Method and device for producing extreme ultraviolet radiation or soft x-ray radiation,” Int. Application published under the Patent Cooperation Treaty (PCT), WO 2005/004555 A1. 35. V. M. Borisov, A. I. Demin, A. V. Eltsov, et al., “Power scaling of DPP source for EUV lithography: Xe or Sn?” 3rd International EUVL Symposium, Miyazaki, Japan (November 2004). Proceedings available at www.sematech.org. 36. See Chapter 16 in this volume. 37. U. Stamm, J. Kleinschmidt, K. Gäbel, et al., “Development status of gas discharge produced plasma Z-pinch EUV sources for use in beta-tools and high volume chip manufacturing tools,” Proc. SPIE 5751, 829–839 (2005). 38. U. Stamm, J. Kleinschmidt, K. Gäbel, et al., “EUV sources for EUV lithography in alpha-, beta- and high volume chip manufacturing: An update on GDPP and LPP technology,” Proc. SPIE 5751, 236–247 (2005). 39. J. M. Roberts, T. Bacuita, R. L. Bristol, et al., “One small step: World’s first integrated EUVL process line,” Proc. SPIE 5751, 64–77 (2005). 40. Y. Teramoto, H. Sato, K. Bessho, et al., “High-power and high-repetition-rate EUV source based on Xe discharge-produced plasma,” Proc. SPIE 5751, 927– 934 (2005). 41. V. Banine, “Extreme ultraviolet sources for lithography applications,” 3rd International EUVL Symposium, Miyazaki, Japan (November 2004). Proceedings available at www.sematech.org. 42. J. Pankert, “Integrating Philips’ extreme UV source in the alpha-tools,” Proc. SPIE 5751, 260–271 (2005). 43. D. A. Alman, J. B. Spencer, B. E. Jurczyk, and D. N. Ruzic, “Advanced fuel ion-surface modeling relevant to the surface cleaning of optics by plasma exposure (SCOPE) experiment,” 3rd International EUVL Symposium, Miyazaki, Japan (November 2004). Proceedings available at www.sematech.org. 44. M. J. Neumann, H. Qiu, M. D. Coventry, et al., “SCOPE: Surface cleaning of optics by plasma exposure,” 3rd International EUVL Symposium, Miyazaki, Japan (November 2004). Proceedings available at www.sematech.org. 45. D. A. Alman, H. Qiu, K. C. Thompson, et al., “UIUC collector erosion and optical lifetime project results: time dependent exposures,” Proc. SPIE 5751, 1118–1124 (2005). 46. K. N. Koshelev, V. Y. Banine, V. V. Ivanov, and E. R. Kieft, “Radiation Source, Lithographic Apparatus, and Device Manufacturing Method,” European Patent EP 1 401 248 A2 (2004).
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Uwe Stamm received a Ph.D. in physics from the University of Jena, Germany, in 1986. After research at the University of Jena and postdoctoral positions at the University of Moscow and the University of Tokyo, he joined Lambda Physik, Göttingen, Germany, in 1991. There he was director of research and development and director of scientific/medical business. In 2001 Dr. Stamm was appointed as president for technology of the newly founded XTREME technologies GmbH. He is a member of the EUV Cluster Steering Council of the European EUV activities in the frame of MEDEA+. Guido Schriever received a diploma in physics from the Technical University of Aachen, Germany, in 1994. He is one of the inventors of the gas-discharge-based hollow-cathode-triggeredpinch EUV source. In 1999 he worked as a postdoctoral fellow with Martin Richardson at CREOL/School of Optics of the University of Central Florida on LPPs, also in the femtosecond regime. Late in 1999 he joined Lambda Physik in Göttingen, Germany, as project leader for EUV source development. In 2001 he joined the newly founded company XTREME technologies GmbH in Göttingen, Germany, as a project manager for the development of DPP EUV sources. Jürgen Kleinschmidt received Ph.D. and Dr. sc. (habilitation) degrees from Friedrich Schiller University of Jena in 1972 and 1981, respectively. His research has involved nonlinear optics (multiphoton processes), ultrafast spectroscopy (ultrafast chemical reactions), and laser development (solid-state lasers, CO2 waveguide lasers, and excimer lasers). From 1982 to 1992 he gave lectures on quantum electronics, atomic and molecular physics, and experimental physics. From 1993 to 2001 he was with Lambda Physik AG, where he was involved in the development of laser resonators and optics for industrial and lithography lasers. He joined XTREME technologies GmbH in 2001 as director of research and development.
Chapter 15
Star Pinch EUV Source Malcolm W. McGeoch Contents 15.1 Generic EUV Source Factors 15.1.1 Pulsed plasma conditions 15.1.2 First wall 15.1.3 Magnetic insulation 15.1.4 Discharge cathode 15.1.5 Gas barrier and collection optic 15.2 Directed Discharges 15.2.1 Intrinsic properties of astron hollow-cathode discharge 15.2.2 Colliding-beam plasma source 15.2.3 Star Pinch concept 15.2.4 Star Pinch with separate, distributed cathode 15.3 Current Star Pinch Performance 15.3.1 EUV power and efficiency 15.3.2 Plasma size and stability 15.3.3 Life testing 15.3.4 Alternative fuels 15.4 Scaling to High-Volume Manufacturing 15.4.1 Ultimate limits on life and power 15.4.2 Cost of ownership References
453 454 454 457 458 458 459 459 461 462 462 465 466 467 468 469 471 471 473 473
15.1 Generic EUV Source Factors This chapter begins by looking at the first-wall erosion problem for EUV sources and proceeds in Sec. 15.2 to introduce the concept of a directed discharge, which allows the hot EUV-emitting plasma to be held at a sufficient distance from the first wall to yield industrially acceptable component life while maintaining the high efficiency and low cost of a DPP source. 453
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15.1.1 Pulsed plasma conditions In EUV sources of the plasma type, either LPP or DPP, the challenge is to achieve rather hot and dense plasma conditions repetitively for at least 1010 pulses without damaging the illumination or collector optics, chamber walls, and (in the DPP case) electrodes. As an example of typical plasma conditions, the Star Pinch, which is driven by multiple converging plasma channels, dissipates 10 J in less than 500 ns within a 0.7-mm3 volume, reaching an estimated electron density of 4 × 1019 e cm−3 and a temperature greater than 30 eV. At its hottest, the plasma radiates broadband EUV power at the rate of 20 MW, so it cannot be sustained continuously. In the case of xenon plasma discharges, approximately 20% of the dissipated energy is released promptly in a 50-ns burst of radiation, most of it in the 10–15-nm band. The remaining energy is carried by the expanding plasma toward the facing walls, where ion sputtering is the main erosion mechanism. The typical plasma particle energy impacting the wall is roughly between 300 eV and 1 keV. We reach this number by considering the case of a plasma comprising Xe10+ ions (the ionization state that contributes most strongly to 13.5-nm radiation) that expands adiabatically from an initial temperature of 30 eV without recombination. At asymptotic distances the electron kinetic energy is low and Xe ions carry the energy formerly stored by the electrons, totaling 300 eV. In practice, di-electronic recombination occurs very rapidly through many of the xenon ionization stages before the plasma has even doubled in diameter. As that occurs, the electron density is reduced, but the electron temperature tends to be raised. Highly excited ions produced in recombination further heat electrons via superelastic collisions, but most of this electron energy is then imparted to the ions as electron pressure drives the expansion. The net effect is for much of the xenon ionization energy (totaling 807 eV)1 to be added into the radial kinetic energy and for the expected asymptotic ion energy range to lie roughly between 300 eV and 1 keV. 15.1.2 First wall The temperature jump due to the combined effect of prompt radiation and plasma impact must not melt the first wall; otherwise small droplets of wall material can be ejected. The prompt radiation temperature jump is determined by distance from the hot plasma, the absorption depth in the wall, and the thermal constants of the wall material. We consider several wall materials interacting with either the xenon 10– 15-nm band2 or the tin 12–16-nm band.3 Typical metal wall materials are copper and tungsten, and insulators are pyrolytic boron nitride and silicon carbide (the latter is partially conductive). As an example relevant to the Star Pinch with xenon operated at 10-J input, 2 J of radiation in the 10–15-nm band is incident in a 50-ns pulse on the nearest surface at 9 mm from the plasma. This surface, which is that of the central insulator, has temperature jumps of 450◦ C in pBN and 305◦ C in SiC. Typical operation in the future will be with 5-J input at distances in the range 12–15 mm, leading to much-lower surface heating transients due to radiation.
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Results similar to those of Table 15.1 apply to the temperature jump due to delayed impact of plasma particles, because the particle absorption length of a few nanometers is very much less than the thermal diffusion length on the relevant time scale. The plasma motion in the Star Pinch is not isotropic, so it is more difficult to estimate the heat load on a particular surface region. As a first approximation, the duration of the plasma impact is roughly equal to the transit time from the plasma location to the wall, which varies between 500 ns and 2 µs in the Star Pinch. If the expansion were to be assumed isotropic, a typical copper surface at 25 mm from the plasma would have 1-µs exposure to the 8 J of residual plasma energy. Scaling from Table 15.1, the temperature jump is estimated to be only 22◦ C. In the equatorial direction, magnetic insulation reduces the intensity of the plasma impact by several times (evidenced by a reduced erosion rate, discussed below), so the equatorial insulator, at 9 mm, is estimated to respond to the 8-J plasma with a temperature jump of less than 100◦ C. When a pulse of energetic exhaust ions strikes the first wall, there is heating, but also sputter erosion. There are many deleterious effects of sputter erosion: (1) changing the shape of the wall (in extreme cases breaking through to cooling channels); (2) evaporating (sputtering) wall material that can leave the source and reduce the reflectivity of the collection optics; (3) introducing new radiating species into the plasma that dissipate energy but may not contribute at 13.5 nm; (4) in the case of multilayer collector mirrors, eroding layers and reducing reflectivity; and (5) in the case of grazing-incidence collector optics, degrading the smoothness of the surface, reducing reflectivity. Sputter erosion is of equal concern in LPP and DPP sources, in each case being the main limiter of source life. Drawing on experience from DPP sources, sputter erosion can be incorporated into a simple model for source life. Erosion is proportional to the number of ions in the plasma times the number of pulses, N . We estimate the number of ions in the expanding plasma based on the known initial gas density (considering xenon for Table 15.1 Temperature jump T at surface in response to a 100 mJ/cm2 , 50-ns radiation pulse at 13.5 nm. The surface temperature jump scales inversely as the square root of the pulse duration and linearly with the specific deposited energy. Wall material
Cu
W
pBN (a axis)
SiC
13.5-nm absorption length (nm)
17
26
126
229
Thermal diffusivity α (cm2 s−1 )
1.17
0.69
0.57
1.18
Characteristic diffusion length in 50 ns (µm)
2.4
1.8
2.8
2.4
T (◦ C) for 100 mJ cm−2 in 50 ns
98
153
228
156
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now) and the estimated volume swept into the pinch. For a Star Pinch dissipating 10 J, the initial gas density is approximately 2 × 1015 atoms cm−3 and roughly 1 cm3 is swept into the pinch, giving an estimated 2 × 1015 xenon ions in the pinch plasma. In order to scale the ion count to energies other than 10 J, we use data from earlier PLEX Corporation work on an inertial Z pinch,2 in which all of the pinch gas is collected in the ingoing shock wave. We found that the amount of gas needed for optimum 13.5-nm emission was roughly proportional to the dissipated energy, the scaling being at constant drive-pulse duration. Although application of the same scaling to the Star Pinch is still speculative, we will make the approximation that the number of ions is proportional to the pulse energy. Comparison of the 807-eV energy needed to create the 10th ionization state of xenon1 plus ion and electron energies of 11 × 40 eV, totaling 1.25 keV, with the 10-J energy dissipated shows that the maximum ion count could have been as high as 4 × 1016 , 20 times more than the actual ion count at this energy. We can introduce an ion utilization factor U = 20 and express the ion count as C = (1/U) × E/(1.25 keV). In the case of isotropic plasma expansion, which is not always true for DPP as discussed below, the erosion δ of a surface at radius R from the plasma is δ = SN C/4πR 2 , where S is the volumetric sputter removal coefficient. Substituting for C and rearranging, the number of pulses to erode to depth δ is N = 1.6 × 104 δU R 2 /SE,
(15.1)
in which δ and R are in millimeters, E is in joules, and S is in cubic millimeters per coulomb (assumed singly charged ions). Figure 15.1 shows N derived from this relationship for measured sputter coefficients S relevant to 300-eV singly charged xenon ions incident on either tungsten4 or pyrolytic boron nitride,5 both relatively resistant materials. The magnitude of the sputter erosion problem is apparent. A component life in excess of 1010 pulses is required, but even at 100-mm distance from the plasma, without mitigation, the erosion approaches 1 mm after this exposure. Depending on the ion utilization factor for mass-limited LPP plasmas, sputter erosion can be just as severe for DPP plasmas. Figure 15.1 shows a Star Pinch data point for a surface at 9 mm from the plasma in an equatorial location relative to the pinch. The erosion rate in this direction is about 5 times less than we would expect for isotropic expansion, because there is effective magnetic insulation by the pinch magnetic field, which persists at a relatively high level during the initial plasma expansion. The ion stream is directed by the magnetic and electric fields toward the cathode end of the pinch in a beam of solid angle less than 1 sr. The distance to the nearest surface at the cathode end of the Star Pinch can be increased arbitrarily until erosion is not the life-limiting factor. The distance to the equatorially located insulator in the Star Pinch can be increased to at least 15 mm, and in the case of tin as the fuel, using an argon buffer, there can be less sputter erosion than for pure xenon, suggesting that 1010 pulses will be achievable in this device, as discussed in more detail below.
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Figure 15.1 Sputter erosion scaling for 5-J pulse energy. The number of pulses to 1-mm erosion is displayed versus the distance of the eroded surface from the plasma. The Star Pinch data point is scaled to 5 J from the actual data at 10 J, doubling the number of pulses to 1-mm erosion.
15.1.3 Magnetic insulation By definition, the magnetic field around the pinched plasma is sufficient to radially confine it at the relevant density and temperature for 13.5-nm emission. In fact, the peak azimuthal magnetic field is approximately 15 T in the Star Pinch. In addition, a very useful degree of radial confinement is available for several hundred nanoseconds after the peak-current moment (when 13.5-nm emission occurs), with the result that the early plasma expansion is directed more toward the poles than toward the equator. The effectiveness of this magnetic insulation is greatest when the duration of the current pulse, τI , exceeds the characteristic time τx for axial plasma expansion. For a plasma of charge state Z, ion mass mi , temperature T , and axial dimension h, the expansion time is τx = h(mi /ZT )1/2 , which is of the order of 400 ns for typical Star Pinch conditions. The full duration of the current pulse is 600 ns, with 13.5-nm emission occurring halfway through, thereby providing 300 ns of insulation as the current and magnetic field decay. Magnetic insulation is not ideal in this case, but the erosion data show substantial anisotropy (further details discussed below). The initial axial expansion that occurs during the magnetic field pulse has the effect of lowering the plasma temperature, so that once radial expansion is free to occur, the resulting terminal radial ion velocity is less than
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the axial ion velocity, leading to a lower sputter coefficient on equatorially located surfaces. Without either magnetic insulation or another form of plasma barrier, the life limit imposed by sputter erosion of first-wall components is very severe for both LPP and DPP sources. A magnetic field barrier of 0.6 T has been shown to be partially effective at slowing down the energetic ions from a laser-produced tin plasma.6 15.1.4 Discharge cathode The geometry of the Star Pinch, described below, allows the discharge cathode to be located in a compartment outside of the first-wall enclosure, meaning that the cathode can be optimized, in terms of material and geometry, quite independently of the choice of first-wall material. Moreover, very little of the material that is inevitably sputtered from the cathode enters the first-wall enclosure, so that the load of unwanted material on the collection optic is reduced. For different reasons, sputtering is also the life-limiting process in cathodes. The integrated discharge current in 1010 pulses at 25 kA, with 600-ns duration, is close to 108 C. Thermionic cathodes are not suited to the production of such high peak currents, and moreover would be susceptible to contamination in the relatively high-pressure source environment. In order to produce this large amount of charge we have chosen to use hollow cold cathodes, and moreover, many parallel cathodes with large total surface area. There has been focused investigation into the life of xenon hollow cathodes for use in ion thrusters for space propulsion, with a report of 1.2 × 109 C released from a xenon hollow cathode7,8 and the development of keeper electrodes to mitigate cathode orifice wear.9 Elements of this technology will be useful in the design of Star Pinch cathodes for industrial life. The geometry of a cathode successfully used in a 108 -pulse test of the Star Pinch is discussed below. 15.1.5 Gas barrier and collection optic Although 13.5-nm multilayer mirrors (MLMs) facing the plasma have been used to collect light from an LPP source,10 the erosion rate due to xenon ion sputtering was fast,11 and means to protect mirrors in this location have yet to be demonstrated. The ASML alpha tool lithography demonstrator uses grazing-incidence collection12,13 with surfaces such as ruthenium, of nanometer smoothness, exhibiting 60% reflection at grazing angles up to 22.5 deg. Because the grazing-incidence reflectivity drops precipitously with increasing incidence angle, the collection solid angle tends to be less than for MLMs, but a compensating advantage is that there is more space between the plasma and the collector for a gas buffer that completely brakes the plasma motion, preventing collector erosion, or even contamination. The operation of this barrier will be briefly discussed. The barrier gas would probably be argon, because it has relatively low EUV absorption and yet sufficient mass to slow fast xenon or tin ions down within a few collisions. The elastic collision cross section at low energies is 2 × 10−14 cm2 , so
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in principle a rather low density-pathlength product will provide these collisions. However, a separate criterion is that the gas barrier has to absorb the momentum of the energetic source particles without being accelerated into the collection optic. If we limit the averaged momentum transfer to the amount that will redirect an argon blanket with thermal velocity of 0.025 eV, then each xenon ion at 1 keV will need to have its momentum absorbed by 360 argon atoms. The barrier must be continually replaced at an argon flow rate correspondingly related to the number of xenon ions impinging on it, requiring a flow rate proportional to the source power. A rough estimate of the gas-barrier argon flow for a 5-J, 6-kHz xenon plasma is 2 × 1021 argon atoms per second. 15.2 Directed Discharges A new approach to pinch discharges, the Star Pinch,14 was introduced in order to develop very high power DPP 13.5-nm sources with life exceeding 1010 pulses at 5-J dissipated energy. The two main problems that had to be overcome were first-wall temperature rise and first-wall sputter erosion, both of which mandated an increased distance between the plasma and the first wall. A third problem, that of cathode life, was solved in the process of solving the first two. A fourth problem, the need for volumetric ignition, was the key to taking the next step: toward directed discharges. Early in PLEX’s development cycle on Z pinches it had been found that even with a symmetrically preionized cylindrical plasma2 the distance of the first wall could not be increased much beyond 12 mm before the positional stability of the emitting plasma began to degrade. This was more related to spatial (azimuthal) inhomogeneity of the high-current plasma than to any nonuniformity of preionization. It was exacerbated by the need to evolve to lower-pulse-energy and higher-repetition-rate operation, when lower gas density became essential, and ignition began to be dominated by discharges feeding on the release of surface material rather than using gas available volumetrically. The state of the surface began to have a significant influence on the discharge azimuthal uniformity, and also on the 13.5-nm stability. Experiments then began with a type of discharge previously studied for possible use in high-current closing switches15 that had shown volumetric ignition at lower pressures than possible with the Z-pinch geometry. 15.2.1 Intrinsic properties of astron hollow-cathode discharge The astron discharge, shown in Fig. 15.2, comprises multiple pseudospark discharge channels with through-cathode ion beams intersecting at a common central point. A feature of this compound discharge is that all channels light simultaneously at much lower gas pressure than any one channel would by itself. There is ignition reinforcement that depends on the discharge particles from every channel having access to the region of intersection. Completely altered characteristics, with high-voltage and higher-pressure ignition, are obtained when that location is filled
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by a solid rod to prevent communication between the channels.15 This type of discharge (without the rod) satisfies the criterion for volumetric ignition at sufficiently low gas density to allow 13.5-nm emission from a low-energy (<10-J) pinch. A typical ignition characteristic is shown in Fig. 15.3. This curve was obtained with the inner electrode fed at −5 kV via a 300-k current-limiting resistor. The diameter of the inner electrode shell was 50 mm, and the separation between shells was 6 mm. Ignition extends down to 20 mTorr, whereas efficient 13.5-nm emission can be obtained in the range 40–100 mTorr in the related Star Pinch discharge discussed below. This 32-channel cooperative curve is in marked contrast to a single-
(a)
(b)
Figure 15.2 Schematic view of a multiple-channel hollow-cathode discharge: (a) vertical section showing negative inner shell with aligned channels; (b) transverse section X-X. The design shown has 36 intersecting discharge channels.
Figure 15.3 Voltage versus number density for an astron discharge fed by 5-kV supply in series with 300-k resistor. Typical current on flat part of characteristic is 15 mA.
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channel reference curve,16 in which, for example, at a density of 2 × 1015 Xe atoms cm−3 , the breakdown voltage is approximately 7 kV. 15.2.2 Colliding-beam plasma source Experiments were performed with a pulsed astron discharge to attempt to form a hot plasma at the intersection of the many through-cathode ion beams, which were known to be very intense in single pseudospark channels.17–19 The first necessity was simultaneous ignition of all channels, which was found to occur after minimal conditioning when the pulsed discharge was preceded by a dc discharge. It was estimated that the required ion count of >1015 ions could not be delivered to the central location without substantial neutralization, either by resonant charge exchange or by copropagating electrons; otherwise a high positive potential would repel many of the ions. The resonant charge-exchange cross section is very large20 and able to provide substantial neutralization at the xenon density of interest. Experiments with this colliding-neutral-beam device21 yielded a warm plasma that was not sufficiently hot and dense to yield 13.5-nm radiation from xenon. As a method to estimate the plasma conditions, an argon spectrum was analyzed in the 40–120-nm region, and ions up to Ar3+ contributed plentifully to the emitted radiation (Fig. 15.4). The plasma diameter was less than 3 mm, even although the nearest wall was 25 mm away. This prototype directed discharge led directly to the
Figure 15.4 Spectrum of pulsed astron discharge of geometry shown in Fig. 15.2. The plasma diameter was less than 3 mm at 25 mm from the nearest solid surface.
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development of the Star Pinch discharge, in which a heating pulse was introduced at the time the pulsed astron plasma had formed, to additionally pinch and heat the plasma to the temperature and density for 13.5-nm emission.22,23 15.2.3 Star Pinch concept An external electrode was employed in order to supply the required heating pulse to the astron, initially in the type of configuration shown in Fig. 15.5. The astron discharge of Fig. 15.2 is driven by the voltage V1 , to be followed at an interval of approximately 3 µs by activation of the voltage V2 , which drives a current of up to 25 kA between one of the internal shells and an external electrode. The resulting small central plasma is less than 1 mm in diameter and ranges between 2 and 4 mm in length (measurements given below). 15.2.4 Star Pinch with separate, distributed cathode Many variations of the Star Pinch discharge have been explored, but one that we have found very suited to high-power, long-duration 13.5-nm generation is the relatively symmetrical arrangement shown in Fig. 15.6. In operation the top and bottom internal shells initially carry a common negative voltage relative to the anode and cathode rings (shown in cross section). The astron discharge locates a relatively low density and low temperature plasma at the center of the chamber. The cathode ring is then pulsed negative to the anode ring to establish a high-current discharge through the preformed astron plasma, heating it to produce 13.5-nm emission. The central insulator serves to aid rapid ignition and allows the amplitude of the heating current to be reduced. Its internal diameter can be increased to at least 30 mm without compromising the stability of the plasma. With development, the astron phase
Figure 15.5 Prototypical Star Pinch discharge, showing a cylindrical external electrode driven by the voltage generator V2 .
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of the discharge has been reduced to consume only 5% of the energy input, the balance being supplied during the high-current heating pulse. The anode and cathode each operate with as much as 70 cm2 of active surface, providing high power and long life capability. In particular, the cathode becomes a separated entity, not exposed directly to the radiation or plasma heat of the pinch, allowing specialized development for long life, with much flexibility in geometry. The beam dump in Fig. 15.6 is a deeper part of the first wall that is designed to absorb the directed beam of ions that results from the combined action of magnetic insulation together with the anode-cathode driving potential of up to 1 kV that exists in the pinch. The surface area of the beam dump is increased by surface grooves so that heat is removed more rapidly from the plasma. The foil comb is a slotted structure that is very transparent to 13.5-nm radiation but presents a high impedance to the flow of xenon from the discharge chamber into the propagation space. In this design xenon is supplied to the chamber to maintain a pressure in the range of 40–100 mTorr, but the foil comb allows a pressure of 1–2 mTorr to exist in the propagation space, depending on the installed pumping speed, so that absorption of radiation is tolerable over propagation lengths up to 100 cm. Typical waveforms are shown in Fig. 15.7. The pulsed 25-kA current is generated in a solid state switched modulator with magnetic compression. The top trace in that figure shows the recovery of 70% of the stored charge, representing 50% energy recovery in the modulator. The middle trace shows the 600-ns heating current pulse, with some ringing at late times on the diagnostic that does not represent plasma current. The bottom trace shows the time-integrated 13.5-nm signal. The
Figure 15.6 Star Pinch with heating pulse supplied between symmetrical anode and cathode rings (shown in cross section), each having 24 channels to carry the preionizing astron discharge.
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Figure 15.7 Pinch waveforms and 13.5-nm diode signal. Top trace: primary modulator current, outgoing and returning (2 µs/div). Middle trace: current waveform in plasma load, amplitude 5 kA/div. Bottom trace: 13.5-nm diode signal integrated with 600-ns time constant.
emission begins just after the peak of the heating current, and closer inspection of the leading edge of the signal shows that the 13.5-nm radiation is emitted in approximately 50 ns, after which the charge slowly leaves the diode, with a 600-ns time constant. A typical xenon spectrum at 0.14-nm resolution, optimized for 13.5-nm output, is shown in Fig. 15.8. The 2%-bandwidth fraction of the whole radiation band that is usable in an EUVL tool is only about 12%. When source power is quoted, it refers to the 2% fractional band centered on 13.5 nm. It is interesting to compare this spectrum with the optimized spectrum from a higher-energy 4-cm Z pinch,2 which can be tuned to have 13.5 nm as the highest peak. In the latter case the axial plasma temperature distribution is believed to be very uniform, resulting in more exact tuning into the 10th xenon ionization state, which makes the dominant contribution to the 13.5-nm feature.24 At a set peak current and stored energy the 13.5-nm signal can be optimized via variation of the xenon density, which effectively tunes the ionization state. Some data relating to this tuning are shown in Fig. 15.9, where the repetition frequency is varied. It is expected that the optimum xenon density should be the same at each repetition rate. The differences in optimum flow relate to changes in the exit flow rate of xenon, which, at constant density, should be proportional to the square root of the gas temperature at the foil-comb location. The average gas temperature may have increased to approximately 1000◦ C at 2 kHz, according to this interpretation. The plasma power at 2 kHz is 20 kW. Although the chamber has a large internal surface area (165 cm2 ), these data suggest that even larger internal surface area will be desirable at the 30-kW power estimated for high-volume manufacturing (HVM) with tin in an argon buffer, discussed below.
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Figure 15.8 Spectrum from Star Pinch with xenon, optimized for 13.5-nm output.
Figure 15.9 Optimization of 13.5-nm signal with gas flow rate as a function of repetition frequency.
15.3 Current Star Pinch Performance The following data, coming from tests in early 2004, represent an intermediate stage in the development of this source, the ultimate limits of which are discussed in Sec. 15.4.1 below. A comprehensive measurement set was taken on the Star Pinch in December 2003 by the Flying Circus standards team and has been pub-
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lished as a report by International SEMATECH.25 Included in that report are many parameters not mentioned below, such as the angular distribution of radiation (close to isotropic) and out-of-band radiation in the DUV, visible, and IR. 15.3.1 EUV power and efficiency As of early 2004, the Star Pinch repetition frequency had been scaled to 2 kHz at a dissipated energy of 10 J, corresponding to a power of 20 kW deposited into the plasma. This level of power could be maintained for several seconds, and 10 kW could be maintained continuously until parts of the adjacent uncooled vacuum chamber became too warm after approximately 10 minutes, with outgassing and some degradation of 13.5-nm output due to dilution of the xenon fuel. Continuous operation at 500 Hz, or 5 kW, could be maintained for hours. These limits only represented the current state of system engineering design and were not due to fundamental plasma-chamber problems such as surface melting. The hottest surface in the present design, the inside of the central insulator, is estimated to have an average wall temperature of 660◦ C and a maximum transient wall temperature of only 810◦ C at 20-kW input. The distribution of power within the Star Pinch was measured by calorimetry. Running steadily at 300 Hz, with 25 J stored and 10 J recovered (40%), the flow rate and temperature rise in the different cooling systems were measured. With reference to Fig. 15.6, the heat removed was as shown in Table 15.2. In extensive work at 2 kHz, after many runs in which the surfaces were able to outgas, an energy of 8 mJ/sr per pulse was seen, representing 0.40% conversion efficiency (CE) into 2π sr and 2% bandwidth. If the electrode heat losses are extracted (13.7% of total), an intrinsic efficiency of 0.47% is seen. Similar numbers are documented in Ref. 25. The pulse-to-pulse amplitude stability was in the range of 5%–10% (1σ), and the start-up transient comprised three or four subaverage pulses before the average output became established. The main reason for this slight delay is the response of the xenon density to the step in chamber wall temperature as repetitive pulsing begins. In order to have the correct density at the higher operating wall temperature there must be excess density when the walls are cool, leading to lower plasma temperature and less 13.5-nm output in the first few pulses. The inband 13.5-nm power in 2π sr was 100 W. Table 15.2 Power measured in Star Pinch components at 300 Hz with 12.5-J total dissipation in the device and 2.5 J lost in the modulator (not registered in this measurement). Cooling circuit
Power (W)
Percentage
Cathode Anode Foil comb Main chamber Total
299 212 502 2731 3744
8.0% 5.7% 13.4% 72.9% 100%
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15.3.2 Plasma size and stability Plasma size and positional stability are very important parameters entering into the usable source etendue that determines what fraction of the 13.5-nm energy measured from the whole plasma can be used in the illuminator optic and projection optic of the scanner. We have used a 13.5-nm imaging tube26 that reimages at 1:1 magnification, via two reflections off 13.5-nm mirrors, onto a Ce-doped YAG crystal. The crystal is in the form of a 15-mm-diameter, 0.5-mm-thick disk with a 200-nm overcoating of Zr on the incident face to block visible light. This crystal is an efficient fluorescer,27 giving a yellowish-green fluorescence that allows realtime plasma observation at 13.5 nm, a feature that has proved extremely useful in the development process. We usually observe the plasma at 40 deg to the axis so as to obtain both length and diameter information from one measurement. Typical views of the plasma at 1.0, 1.5, and 2.0 kHz are shown in Fig. 15.10. The dark central disk is the outline of the Zr coating, which is 14.5 mm in diameter. Each image in Fig. 15.10 was exposed for 14 s, resulting in the superposition of 250, 375, and 500 pulses. This set of images had the plasma dimensions shown in Table 15.3, as measured in 13.5-nm emission. An improved design has an axial length of 4.0 mm at full power and 2.0 mm at half power. It is found that increasing the xenon density above the optimum for 13.5-nm emission reduces the plasma length significantly, but at the cost of a
Figure 15.10 Images of xenon Star Pinch plasma at 40 deg in fluorescence from 13.5-nm light. Left to right, 1.0, 1.5, and 2.0 kHz at 0.25-s exposure in each case. Table 15.3 Measurements of plasma size in xenon 13.5-nm emission. Repetition rate (kHz)
Diameter (µm, FWHM)
Apparent length (mm, FWHM)
True axial length (mm, FWHM)
1.0 1.5 2.0
650 780 850
2.9 3.1 3.5
4.1 4.4 4.9
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proportional reduction in 13.5-nm output. The plasma transverse stability is of the order of 50 µm (1σ) when successive images are measured. This is to be compared with the 25-mm length by which the directed-discharge plasma is separated from the electrodes supporting that discharge, and the 9 mm (in these data) from the plasma to the central insulator. The original choice of 25-mm standoff for the directed discharge was dictated by an estimate of the distance required for discharge powers in the range of 50–100 kW and life greater than 109 pulses. It seems possible that much greater standoff distances will be achieved in the future. 15.3.3 Life testing It is expected that the sputter erosion rates estimated in Fig. 15.1 will apply to both DPPs and mass-limited LPPs. In our DPP xenon work we estimated 2.5 × 1014 xenon ions per joule (see above), and in a mass-limited tin-containing LPP target28 the tin complement was 5 × 1013 ions per joule in a situation where the optimum appeared to be higher than this, possibly in the range of 1014 ions per joule. Both approaches have comparable ion loads and need to minimize sputtering of structures near to the plasma. An 80-million-pulse life test, at 10 J per pulse and 500 Hz, has been performed with the Star Pinch in order to measure erosion rates. At the end of this test there was minor erosion (390 µm) of the innermost surface of the silicon carbide central insulator (9 mm from the plasma) and somewhat more erosion of the cathode, particularly at the entrances of the hollow-cathode cups, which had enlarged from an initial diameter of 2.5 mm to a new diameter of 3.4 mm. These entrances faced holes of 3.2-mm diameter in the bottom shell (Fig. 15.6), and it is possible that the cathode-directed ions during the high-current pulse were channeled through the bottom shell in beamlets of this diameter that caused the erosion. The bottom shell itself had negligible erosion, likewise the top shell. The beam dump, which was of copper in this experiment, showed 300 µm of erosion in the central 5 mm, where the magnetic field of the pinch had directed the most intense ion flux. There is nothing to prevent relocation of this surface to a greater distance than the 45 mm of this experiment, and/or replacement with a lower-sputter material. The largest amount of eroded material, that from the cathode entrances, had all deposited on nearby surfaces of the cathode structure and the outside-facing surface of the bottom shell, with apparently no significant amount entering the discharge chamber itself. Copper sputtered from the beam dump had mostly redeposited higher on the beam-dump wall, with some vapor possibly escaping from the chamber together with the flow of xenon. The sputtered silicon carbide insulator material had darkened the inside of the top shell. There was no change to the anode, which looked pristine after 80 million pulses. A strictly unipolar current flow was ensured by the final magnetic core of the pulser, and this prevented cathode-type erosion from occurring in the anode. At the 80-million-pulse point in the life test the 13.5-nm emission intensity was unchanged, and plasma size, shape, position, and positional stability were all unchanged as well.
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At this point the design under test is estimated to have a more than 500-millionpulse life, when the dissipated energy is scaled from 10 J down to the 5 J energy that we believe will be used in HVM (discussed below). Beyond this, solutions to all of the present erosion hot spots are available, including operation of the plasma more than 9 mm from the central insulator, lengthening the current pulse to maintain magnetic insulation further into the plasma expansion, resizing the cathode cavities, and, finally, the use of argon or helium as a buffer gas, with reduced sputtering, when tin replaces xenon as the working fuel. These scaling directions are illustrated in Fig. 15.1. 15.3.4 Alternative fuels Xenon gas has been shown to have 0.5%–1.0% efficiency in discharge excitation. Other substances, including tin and indium, have transition arrays with higher efficiency than xenon in the 13.5–14.5-nm band.3,29 The estimated plasma temperature for optimum emission is close to 30 eV in the case of both xenon and tin. Both tin and indium are low-melting-point metals (232◦ C and 157◦ C, respectively) with very low vapor pressure at or near to room temperature, so new techniques have to be used to create the required vapor density of these fuels in the Star Pinch. Several approaches that have been considered include: 1. Heating the whole discharge apparatus to >1200◦ C to achieve the desired vapor density. The technical difficulties are extreme, not least being the need for a low-inductance, high-current electrical feed connecting the pulsed power source with the discharge electrodes. 2. Introduction of tin as a gas in the form of stannane (SnH4 ). The gas decomposes at room temperature, so it is difficult to supply. If stannane were fed into a high-power discharge, the intense UV light of the discharge would very rapidly decompose it, depositing tin near to the entry point. A byproduct of the use of stannane is hydrogen, which must be handled carefully. 3. Operation of the Star Pinch with a buffer gas and placement of a solid tin target at the beam-dump location in order to sputter the required amount of tin into the vapor phase. In preparation for this experiment, xenon was studied in a helium buffer gas and shown to emit efficiently at 13.5 nm down to a concentration of 5% (Fig. 15.11). The tin sputter source was successfully attempted by PLEX, but the desired lighter buffer gases, argon and helium, did not sputter at a high enough rate to reach the desired tin density. Xenon was more successful as a sputter source gas, with up to 44% enhancement of the 13.5-nm intensity compared to the xenon case without tin. But several drawbacks were evident. There was a delay of several seconds until the tin vapor reached an equilibrium density, making the use of intermittent 13.5-nm exposure inefficient. The tin migrated away from the center of the beam-dump surface after a half hour of operation at 500 Hz and 1 kHz, implying that a continually refreshed tin surface would be necessary at the
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Figure 15.11 Dependence of optimized 13.5-nm output on fraction of xenon in helium buffer, 10 J dissipated. Solid line is relative mass fraction of xenon in the mixture.
sputter location. It was estimated that once the beam-dump surface had been moved close enough to the plasma to obtain a high enough sputtering rate with the lighter buffer gases, the heat load would be difficult to handle. 4. Location of a hot tin vapor generator in a stream of entering buffer gas. This is a continual tin source that would create a greater tin disposal problem than otherwise. Additionally, the plasma dimension would be expected to be comparable to that for xenon in a buffer gas (for example, 5% Xe in He), which we have measured to be similar to that for pure xenon, and too large to be collected within the scanner etendue. 5. An approach that has been explored by others is production of tin vapor by laser pulse evaporation from a solid tin surface,30 but a disadvantage seems to be that the discharge tends to be close to the surface and the resulting intense surface temperature jump can melt the tin surface, with ejection of more tin than desired. The method we have explored in the most detail is injection of small tin droplets into the Star Pinch while it is running on a low-Z buffer gas.31 The advantages are: 1. The tin target is mass-limited, just as for the LPP concept.28 2. With on-demand injection, the use of tin is minimized and the correct number of tin atoms is available on the first pulse of a pulse burst. 3. The tin fuel is located initially within a droplet of approximately 40-µm diameter, and there is not much time for expansion during the 100-ns hottest
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phase of the pinch when evaporation and ionization occurs. The resulting 13.5-nm emission volume is expected to be rather small,32 between that for an LPP source and a small pinch discharge. 4. A theoretical advantage of the more gentle heating than in the LPP case is the possible avoidance of breakup of the tin droplets in a laser-induced shock, which can generate small tin particles. 5. If the placing of tin droplets can be precise, there will be a degree of positional stabilization of the emitting region, which might make it more stable than the 50-µm measured stability of the xenon plasma. 6. Introduction of tin at the precise central location will make its subsequent migration more predictable. It is expected to be mostly ejected toward the beam-dump location, where it can be condensed and removed as a liquid. In Ref. 32 we have discussed the rate of heat flow from a pinch discharge into a small metal droplet and conclude that heat fluxes of the order of 109 W cm−2 exist for 100 ns in the Star Pinch, sufficient to ionize a 30-µm-diameter tin droplet into the 7+ to 12+ charge states that radiate at 13.5 nm. The tin plasma when it reaches these states is estimated to be 600 µm in diameter. 15.4 Scaling to High-Volume Manufacturing Although a Star Pinch discharge in lithium vapor has now become the focus of our efforts, one route to a 13.5-nm source with more than 100 W of usable power appears to us to lie in the use of the Star Pinch with argon or helium as the buffer gas and tin injected to the central location as a mass-limited droplet prior to the heating pulse of the discharge. We now estimate the ultimate limits on EUV life and power for this concept. 15.4.1 Ultimate limits on life and power The distance from the hot plasma to the beam dump at the cathode end of the Star Pinch can be increased arbitrarily until erosion of that surface is not a life-limiting factor. The combined internal surface area of the hollow cathode can be substantially increased above its current 70 cm2 by making the cathode cavities deeper, and details of the cathode entrance design can be improved by field shaping so as to minimize the entrance erosion experienced in the long-duration test. The parallel nature of the cathode effectively multiplexes the current without the need for moving parts. The anode shows negligible erosion at 108 pulses, and may extend to the 1010 -pulse range without further improvement. The distance to the equatorially located insulator in the Star Pinch can be increased to at least 15 mm from the 9 mm used in the long-duration testing that is discussed above. This will increase the central insulator life to the 2 × 109 pulse level (5-J pulses), assuming inverse-square-law scaling. Improved magnetic insulation, with a longer current
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pulse, may be able to contribute another factor of 2 in protection. Finally, the replacement of xenon by argon or helium as the primary discharge gas will reduce the sputter erosion rates by another factor, which could be several times in the case of helium, leading to a likely 1010 pulse life for the central insulator and cathode. The use of tin brings additional complexity to the evaluation of system life. One necessary condition for long life with tin is the absence of systematic deposition at any place within the structure except the beam dump. Much of the first wall is kept clean by sputtering. For example, when using tin in the xenon sputter source, we observed that the central insulator was constantly cleaned of tin by discharge sputtering, so its insulating function was not compromised. EUV power, or more precisely, plasma power, is limited by the peak surface temperature, which must be somewhat below the surface melting point for every component of the first wall. It is readily shown that the most critical heat load in the Star Pinch is on the inside wall of the central insulator. Although our current design will remove 640 W cm−2 from this wall at an average surface temperature of 700◦ C, future improvements to handle 1 kW cm−2 are possible. Moreover, the surface can be located up to at least 15 mm from the plasma. If the plasma power flow is assumed isotropic, the figure of 1 kW cm−2 at 15 mm corresponds to a plasma power of 28 kW. Magnetic insulation will protect the insulator and extend the upper limit on plasma power to at least 60 kW. Repetition rates up to 2 kHz have been demonstrated in the Star Pinch without any loss of efficiency. Further repetition-rate scaling, possibly to 6 kHz, is required to satisfy dose uniformity criteria in lithography. We believe that the scale of the individual pseudospark channels sets the recovery time for the device. Unlike the single-channel triggered hollow-cathode Z pinch, which has a recovery time determined by ambipolar diffusion of the plasma to the cathode walls,33 the Star Pinch does not need to recover full voltage holdoff between pulses. However, it is conjectured that partial holdoff is required in order to accelerate ions toward the center during the predischarge. The same basic physics should therefore apply to the Star Pinch recovery time, and by analogy a repetition rate of the order of 10 kHz would be achievable. When lighter buffer gases are used with tin injection, the channel recovery should be faster than this. In this case, the velocity of tin injection may become relevant, depending on the survivability, as they approach the central location, of tin droplets in the plasma exhaust from previous pulses. This problem is fairly similar to that in the case of an LPP mass-limited tin target, and will be the subject of further study. Table 15.4 summarizes the present and likely future EUV power using xenon and tin in the Star Pinch. The two most significant improvements of tin over xenon relate to efficiency and etendue match. It is assumed that the tin droplet plasma will be less than 1 mm in length. More recently, on-demand Sn droplet generation has been found to be intrinsically unreliable when droplets as small as 30 µm are generated.34 Star Pinch development is currently focused on operation with lithium vapor.35
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Table 15.4 Present and projected 13.5-nm power from the Star Pinch. The tin projection is for injection of tin droplets into the Star Pinch.32 Present Xe
Ultimate Xe
Ultimate Sn
Input power (kW)
20
60
60
CE (%)
0.5
0.9
2.5
13-nm power at source (W)
100 (2π sr)
540
1500
Collection solid angle (sr)
2
3.14
3.14
Etendue match (%)
40
50
100
Optical transmission to intermediate focus (%)
40
40
40
Power at IF (W)
5
54
300
15.4.2 Cost of ownership This breaks down into capital and running costs. The pulsed power and discharge chamber are not much more complex than for excimer laser DUV sources. Additional components such as a tin injector and gas buffer system are probably going to be required. Not considering replacement of condenser optics, the achievement of a 1010 -pulse life in discharge components would translate into about two months of HVM operation before the plasma head would need refurbishment. Plasma-head components and other items such as vacuum pumps would entail approximately $90,000 (U.S.) per year of upkeep. The source system capital cost would be in the range of $1.5 million. References 1. J. Gillaspy, “EUV source fundamental data requirements,” EUVL Source Workshop, Santa Clara, CA (February 2003); proceedings available at www.sematech.org. Also, see Chapter 3 in this volume. 2. M. W. McGeoch, “Radio-frequency-preionized Z-pinch source for extreme ultraviolet lithography,” Appl. Opt. 37, 1651–1658 (1998). 3. See Chapter 5 in this volume. 4. R. V. Stuart and G. K. Wehner, “Sputtering yields at very low bombarding ion energies,” J. Appl. Phys. 33, 2345–2352 (1962). 5. Y. Garnier, V. Viel, J.-F. Roussel, and J. Bernard, “Low-energy xenon ion sputtering of ceramics investigated for stationary plasma thrusters,” J. Vac. Sci. Technol. A 17(6), 3246–3254 (1999). 6. G. Niimi, Y. Ueno, K. Nishigori, T. Aota, H. Yashiro, and T. Tomie, “Experimental evaluation of stopping power of high energy ions from a laser-produced plasma by a magnetic field,” Proc. SPIE 5037, 370–377 (2003).
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7. T. R. Sarver-Verhey, “Destructive evaluation of a xenon hollow cathode after 28,000 hour life test,” 34th Joint Propulsion Conference, AIAA 98-3482 (1998). 8. O. B. Duchemin, “An investigation of ion engine erosion by low energy sputtering,” thesis, California Institute of Technology, Pasadena, CA (2001). 9. J. E. Polk, J. R. Anderson, J. R. Brophy, V. K. Rawlin, M. J. Patterson, J. Sovey, and J. Hamley, “An overview of the results from an 8,200 hour wear test of the NSTAR ion thruster,” 35th Joint Propulsion Conference, AIAA 99-2446 (1999). 10. D. A. Tichenor, G. D. Kubiak, W. C. Replogle, L. E. Klebanoff, J. B. Wronosky, L. C. Hale, et al., “EUV engineering test stand,” Proc. SPIE 3997, 48–69 (2000). 11. R. J. Anderson, D. A. Buchenauer, L. Klebanoff, O. R. Wood II, and N. V. Edwards, “The erosion of materials exposed to a laser-pulsed plasma (LPP) extreme ultraviolet (EUV) illumination source,” Proc. SPIE 5374, 719 (2004). 12. H. Meiling, J. Benschop, U. Dinger, and P. Kurz, “Progress of the EUVL: A tool,” Proc. SPIE 4343, 38–50 (2001). 13. H. Meiling, V. Banine, P. Kurz, and N. Harned, “Progress in the ASML EUV program,” Proc. SPIE 5374, 31–42 (2004). 14. M. W. McGeoch and C. T. Pike, “Star Pinch scalable EUV source,” Proc. SPIE 5037, 141–146 (2003). 15. M. W. McGeoch, “Stabilized radial pseudospark switch,” U.S. Patent 5,502,356 (1996). 16. R. Bischoff, K. Frank, M. Iberler, I. Petzenhauser, A. Rainer, and J. Urban, “Increase of the breakdown voltage of a pseudospark discharge by applying a blocking potential,” IEEE Trans. Plasma Sci. 32(1), 191–193 (2004). 17. J. Christiansen and C. Schultheiss, “Production of high current particle beams by low pressure spark discharges,” Z. Phys. A 290, 35–41 (1979). 18. D. Bloess, I. Kamber, H. Reige, et al., “The triggered pseudo-spark chamber as a fast switch and as a high-intensity beam source,” Nucl. Instrum. Methods 205, 173–184 (1983). 19. K. K. Jain and P. K. Sharma, “Repetitive high current density pseudosparkproduced ion beams,” Appl. Phys. Lett. 62, 1466–1468 (1993). 20. B. I. Kikiani, Z. E. Saliya, and I. B. Bagdasarova, “Resonance charge exchange of inert gas ions in the energy range 200–4000 eV,” Sov. Phys. Tech. Phys. 20, 364 (1975). 21. M. W. McGeoch, “Extreme ultraviolet source based on colliding neutral beams,” U.S. Patent 6,421,421 (2002). 22. M. W. McGeoch “Star Pinch x-ray and extreme ultraviolet photon source,” U.S. Patent 6,567,499 (2003). 23. M. W. McGeoch, “Star Pinch plasma source of photons or neutrons,” U.S. Patent 6,728,337 (2004). 24. N. Bowering, M. Martins, W. N. Partlo, and I. V. Fomenkov, “Extreme ultraviolet emission spectra of highly ionized xenon and their comparison with model calculations,” J. Appl. Phys. 95, 16–23 (2004).
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25. S. A. van der Westen, C. Bruineman, F. Bijkerk, and V. Bakshi, “Flying Circus 2 (FC2): calibration of an extreme ultraviolet (EUV) source at PLEX LLC,” International SEMATECH Technology Transfer Report 04024490A-TR (2004). 26. C. Bruineman, Scientec Engineering, Almere-Haven, NL, private communication. 27. M. Kroon and R. Stuik, “Luminescent materials for EUV detection purposes,” Proc. SPIE 4343, 665–675 (2001). 28. M. Richardson, C.-S. Koay, K. Takenoshita, C. Keyser, and M. Al-Rabban, “High conversion efficiency mass-limited Sn-based laser plasma source for extreme ultraviolet lithography,” J. Vac. Sci. Technol. B 22(2), 785–790 (2004). 29. See Chapter 13 in this volume. 30. See Chapter 16 in this volume. 31. M. W. McGeoch, “Injection pinch discharge extreme ultraviolet source,” U.S. patent application. 32. M. W. McGeoch, “Pinch plasma EUV source with particle injection,” J. Phys. D: Appl. Phys. 37, 3277–3284 (2004). 33. O. Rosier, R. Apetz, K. Bergmann, et al., “Frequency scaling in a hollowcathode-triggered pinch plasma as a radiation source in the extreme ultraviolet,” IEEE Trans. Plasma Sci. 32(1), 240–246 (2004). 34. M. W. McGeoch, “Pinch plasma EUV source with particle injection,” Proc. SPIE 5751, 556–562 (2005). 35. M. W. McGeoch, “PLEX EUV source update,” EUV Source Workshop, San Jose, CA (February 2005). Proceedings available at www.sematech.org. Malcolm W. McGeoch received a B.Sc. in physics from Glasgow University in 1967 and Ph.D. from Southampton University Department of Electronics. At Imperial College he studied electron-beam-excited UV lasers and discovered the cadmiummercury excimer. At U.K.A.E.A. Culham Laboratory he studied plasma heating and refueling. From 1979 until 1992 he was a principal research scientist at the Avco Everett Research Laboratory, where he was engaged in a large number of projects in laser physics and engineering, atomic and molecular physics, nonlinear optics, and plasma physics. In 1992 he founded PLEX Corporation, dedicated to manufacturing soft-x-ray and EUVL sources. He has continued in this role to the present, developing various types of EUV sources. He has also worked on KrF laser design for inertial fusion energy and in biophysics. He is a member of the American Physical Society and has approximately 50 publications and 10 U.S. patents.
Chapter 16
Xenon and Tin Pinch Discharge Sources Vladimir M. Borisov, Andrey I. Demin, Alexander V. Eltsov, Alexander S. Ivanov, Yuriy B. Kiryukhin, Oleg B. Khristoforov, Valentin A. Mishchenko, Alexander V. Prokofiev, Alexander Yu. Vinokhodov, and Vladimir A. Vodchits Contents 16.1 Introduction 16.2 Pinch Effect 16.3 EUV Source Using Xe 16.3.1 Optimization and performance 16.3.2 EUV power and conversion efficiency 16.3.3 Emission spectra, source size, and energy stability 16.3.4 EUV source lifetime, electrode erosion 16.4 Some Approaches to Meet HVM Requirements 16.4.1 Increase of effective electrode surface 16.4.2 Rotating multi-discharge-unit source 16.5 Pinch Discharges Based on Sn Vapor and Gas Mixtures 16.5.1 Principle of operation and characteristics 16.5.2 Continuous operation of the EUV source using Sn 16.6 Excimer-Laser-Initiated Pinch Discharge in Sn 16.6.1 EUV source consisting of a single discharge unit 16.6.2 Rotating-disk-electrode EUV source 16.7 Conclusions Acknowledgments References
477 478 481 481 482 484 486 488 488 489 491 491 492 495 495 498 500 501 501
16.1 Introduction This chapter discusses the results of investigations of DPP sources for EUVL based on the pinch effect in Xe and Sn vapor. In the SRC RF TRINITI (formerly a branch of the Kurchatov Institute of Atomic Energy) in the Moscow region of Russia, 477
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these investigations have been carried out since 1999. Up to that time the institute had already had experience in the development of high-power single-pulse radiation sources based on the pinch effect and capable of producing EUV power of ≈5×1012 W,1 and also in the study of pulse power systems used for highrepetition-rate (≈6 kHz) excimer lasers.2 The part of this work devoted to the creation of EUV sources was supported by XTREME technologies GmbH. The analysis of the discharge configurations that permit the plasma to be heated up to the temperatures (about 30 eV) required to emit EUV radiation around 13.5 nm has resulted in our choice of such known discharge configurations as the classical Z pinch3 and the dynamic (or spouting) pinch.4 These configurations permitted removing a high-temperature plasma area from the electrode and dielectric surfaces and thereby reducing plasma-surface interactions. However, in such configurations a small size (∼1 mm) of plasma pinch radiating in the EUV range is needed. Started from large-size plasma pinches of 20-mm length and 1-mm diameter,5,6 we then matched the pinch size and the emission angle7,8 to the requirements of a high-volume manufacturing (HVM) lithography tool.9 In this chapter the characteristics of DPP sources with different electrode configurations using Xe or Sn are described. The concepts of the rotating multidischarge unit (RMDU) source using Xe or Sn and the rotating-disk electrode (RDE) source using Sn, which allow significant reduction of the heat load on electrodes, are discussed. 16.2 Pinch Effect The pinch effect arises from compression of a previously created plasma by the magnetic field of its own current. The phenomenon of plasma compression was first described in 1934 by W. H. Bennett.10 The mechanism and characteristic features of a pinch effect can be usefully considered using the examples of the classical Z pinch (Fig. 16.1) and the spouting pinch (Fig. 16.2). In the classical Z pinch the current flows along the Z axis of a cylindrical plasma volume. The lines of force of the magnetic field B created by the current look like concentric circles arranged on planes perpendicular to the Z axis. The resulting electrodynamic force F acting on a unit gas volume with a current density j is equal to c−1 j · B, where c is the light velocity. F is directed inward along the radius to the cylinder axis and causes compression of the current channel. The magnetic compression of the plasma is counteracted by the gas-kinetic pressure of the plasma. At equilibrium the moving boundary of the pinch is a surface of equal pressure. From this condition the so-called Bennett equilibrium follows: B 2 /8π = 2nkT , where T is the plasma temperature and n is the gas concentration. However such a mechanism of pseudo-steady compression contradicts the experimental data, and the model offered by Leontovich and Osovets11 is more correct. In accordance with this model, after the breakdown of an electrode gap the discharge is displaced to the walls of the insulator due to the skin effect, after which the surface plasma layer, under the
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action of electrodynamic forces, is accelerated toward the axis. The equation of motion during the initial phase of compression is thus d dt
r 2 dr I 2 (t) , 1− 2 =− 2 c Mr r0 dt
(16.1)
where r and r0 are the present and initial radii of the plasma layer, respectively, M = πr 2 ρ is the mass of gas per unit length, and ρ is the gas density. In this model the inertial forces are taken into account, and it is assumed that during the whole compression there is no equality of magnetic and gas-kinetic pressure. The model allows one to calculate the time of compression, which agrees well with experimental data, including the data obtained for our experimental conditions. However, even such a description, considered within the framework of magnetohydrodynamics (MHD), is rather simplified and cannot explain repeated compression processes in a plasma pinch or various plasma instabilities that may arise. The intensive investigation of high-power installations on the basis of the pinch effect began in the 1950s within the framework of controlled-fusion programs.3 The initial investigations at Kurchatov Institute of Atomic Energy were based on electrode systems similar to that shown in Fig. 16.1. The anode and the cathode are insulated from each other by the ceramic tube with diameter D. The low-inductance capacitor battery was connected to electrodes separated by a distance L. Z-pinch configurations with dimensions L and D up to several tens of
Figure 16.1 Schematic drawing of the Z-pinch discharge.
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centimeters were investigated. The energy stored in the capacitor battery could reach about 106 J, so through the gas at pressures of 10−3 –10−4 Torr a current of 104 –106 A was obtained. Researchers who were trying to obtain neutrons from Z-pinch plasmas registered the compression of the plasma toward the cylinder axis during the first phase of the discharge. Then they registered the development of plasma instabilities in the current channel. Plasma instabilities limited the lifetime of the high-temperature plasma volume, and that was one reason amongst others why the attempts to obtain a thermonuclear effect in a Z-pinch plasma were unsuccessful.3 The more stable spouting pinch was obtained in Ref. 4. As shown in Fig. 16.2, the ring electrodes connected to the capacitor battery were separated by a ceramic disk with a central hole. The discharge volume was isolated from the external atmosphere by two glass caps. When a 130-µF capacitor battery charged up to 20 kV was switched onto the ring electrode, the spouting pinch was observed as shown schematically in Fig. 16.2. Investigation of the discharge dynamics4 has shown that a bright central current cord (pinch) moves behind the plasma front with a speed of ≈3.3 ×106 cm/s. The pinch closes the electrodes through a coaxial plasma shell. In the experiments,4 the pinch, with a diameter of ≈2 cm and a length of ≈65 cm, was stable without any necks during the few microseconds of the first half period of the discharge current. No measurements of EUV radiation were made in Ref. 4; nevertheless, the form and features of the spouting pinch have brought us to a better understanding of plasma pinch dynamics and also to the development of the new discharge configuration described in Sec. 16.4.1. The most attractive works dealing with the classic Z pinch as a source for EUVL are McGeoch’s investigations. He reduced the energy dissipated in the dis-
Figure 16.2 Schematic drawing of spouting pinch discharge.
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charge while keeping the initial plasma uniformity by the use of radio-frequency preionization.12 For an electrode system similar to the ones shown in Fig. 16.1, McGeoch used a ceramic tube with D = 25 mm and L = 40 mm. At a stored energy of about 240 J the brightness of the source was found to be 9.4 J sr−1 cm2 per pulse. In the present day the pinch effect is widely used for the development of DPP sources with different electrode configurations, such as the noncylindrical configuration of the Z pinch, or dense plasma focus (DPF),13 the hollow-cathode triggered Z pinch (HCT-Z),14 the capillary Z pinch,15,16 and the Star Pinch.17 16.3 EUV Source Using Xe 16.3.1 Optimization and performance We take into account the fact that in accordance with the HVM lithography tool requirements the pulse repetition rate of the EUV source should be 7–10 kHz, so the energy dissipated in the discharge (Ed ) should be not too high (∼10 J). The first step of our research, with the use of configurations similar to the ones in Figs. 16.1 and 16.2, was to understand how the reduction of Ed would affect the conversion efficiency (CE). The study of EUV energy as a function of Ed for the electrode configuration as shown in Fig. 16.1, with L ranging from 28 to 2 mm and D from 16 to 8 mm, have shown that the Z-pinch plasma can effectively radiate around 13.5 nm with Ed of about 5–10 J, depending on D and L. It is known that ideally EUV radiation should be isotropic in a solid angle of ≈1.8 sr.9 Our measurements of the angular distribution of EUV radiation from a Z-pinch plasma for different electrode distances L (D = 9 mm, Ed = 10 J) have demonstrated6 that the EUV radiation becomes more isotropic with reduction of L. However, in the process of decreasing L it is more difficult to match the pulsed power system with the discharge load. Our experiments have shown5,6 that for L > 13 mm the pulsed power system is well matched to the discharge load (Ed /E > 86%). When L was decreased, Ed /E was decreased also; for example, we found Ed /E = 45% for L = 2 mm. Schematically, one of the electrode configurations with L = 4 mm is shown in Fig. 16.3. In order to create uniform plasma we have proposed18 and implemented5–8,19–22 preionization by an auxiliary creeping discharge. Preionization leads to the ignition of a uniform discharge in the main discharge gap, repeatability of EUV energy, and increased CE. The pulsed power system included two stages of magnetic compression and allowed variation of the stored energy from 10 J up to 30 J. The highest voltage (≈6 kV) was used for ignition of the auxiliary creeping discharge. Such preionization provides lower voltages (<4 kV) in the main discharge gap. It reduces the electrical loads on the ceramic insulator separating the cathode and the anode, and it magnifies the lifetime of the EUV source. With stored energy of ≈20 J, the pulsed power system provided a discharge current with an amplitude of ≈50 kA. The appearance of EUV radiation correlated with the timing of a dip
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Figure 16.3 Schematic of the Z-pinch DPP EUV source.
in the discharge current oscillogram. The duration of EUV radiation (FWHM) was about 40 ns. The inband EUV energy per pulse was measured using a calibrated diagnostic device equipped with Mo-Si multilayer mirrors (MLMs) and a photodiode (IRD Inc. AXUV-100G) produced by XTREME technologies. 16.3.2 EUV power and conversion efficiency Figure 16.4 shows the dependences of the inband EUV power (in 2% bandwidth at 13.5 nm into a solid angle of 2π sr) on the pulse repetition rate. Curves 1 and 2 were obtained when the measuring device was placed at distances H from the pinch of 1.2 and 0.80 m, respectively. Curve 3 was obtained when EUV radiation on its way from the pinch to the measuring device passed a distance H = 0.2 m through Xe gas filling the main chamber and H = 0.6 m through He gas filling a special tube in order to reduce the absorption of the measured EUV signal. Curve 4, obtained from calculations taking into account the absorption of EUV radiation by Xe, gives the value of the EUV power close to the plasma pinch.21 Evidently, the value of the measured EUV power depends on the conditions such as the Xe pressure in the chamber and the distance from the pinch to the measuring device, determining the absorption of EUV radiation by Xe. These conditions are different for various EUV sources; therefore, the EUV power close to the plasma pinch region is of most interest. As seen from curve 4 in Fig. 16.4, the EUV power within the pinch region reaches an inband value of about 200 W. We defined the intrinsic conversion efficiency (ICE) as the ratio of the EUV power close to the plasma pinch region to the electrical power dissipated in the discharge. Figure 16.5 shows the dependence of the ICE on the electrical energy Ed dissipated in the discharge. Optimum values of Ed were in the range 10–16 J/pulse,
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Figure 16.4 EUV output power (2π sr, 2% bandwidth) in dependence on the repetition rate.
Figure 16.5 ICE (2π sr, 2% bandwidth) in dependence on the dissipation of the discharge energy.
for which the maximum ICE of ≈1.2% was reached. In the developed pulse power system the discharge current was not oscillating, and just after the end of the discharge pulse, part of the initially stored electrical energy remained in the pulsed capacitor C2 shown in Fig. 16.3. By means of a special recovery circuit, this remaining energy then was returned to the storage capacitor C0 to be used for production of the next discharge pulse.
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16.3.3 Emission spectra, source size, and energy stability The Xe emission spectrum measured in Ref. 7 for the electrode configuration with L = 4 mm is shown in Fig. 16.6. The 2% bandwidth around 13.5-nm wavelength corresponding to the effective reflection band of the series of Mo/Si mirrors in an EUVL tool is marked by two vertical lines in Fig. 16.6. Images of the pinch emission area were made with an EUV-sensitive pinhole camera employing a back-illuminated CCD array and a 0.2-µm freestanding Zr filter covering the pinhole of 0.1-mm diameter in order to cut off radiation emitted in the visible and UV region. The pinhole camera was equipped with software to determine the plasma size, the standard deviation of the size, and the pointing stability. Using the pinhole camera technique, we managed to obtain a source image in a single pulse or by integrating 2–20 pulses in both burst mode and continuous operation at repetition rates up to 1000 Hz. Our measurements have shown that the EUV source size depends on the electrode configuration, the amount of electrical energy dissipated in the discharge, the Xe pressure, and the polarity of the high-voltage electrode (HVE). Only in the case when the HVE was the cathode did we measure almost invariable intensity of EUV radiation flux at various angles to the pinch axis—namely, 12.5 mJ/sr (2% bandwidth) on axis, and 13.7–13.9 mJ/sr between 7 and 40 deg off axis—which testifies to an isotropic angular distribution of EUV radiation. This EUV source image, taken at an angle of 40 deg to the pinch axis and by integrating 20 pulses at 1000 Hz, is shown in Fig. 16.7. The plasma pinch diameter was determined as 0.22 mm (FWHM) and 0.54 mm (FW 1/e2 ). The length of the plasma pinch was determined as 1.1 mm (FWHM) and 3.1 mm (FW 1/e2 ). The diagnostic used to measure the EUV power was equipped with software permitting one to determine the stability of the EUV output signal as well as other pulse-to-pulse statistics. Figure 16.8(a) demonstrates good pulse-to-pulse stability,
Figure 16.6 Emission characteristic of the Z-pinch EUV source filled with xenon.
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Figure 16.7 Image of the EUV plasma region taken at an angle of 40 deg to the axis.
(a)
(b) Figure 16.8 (a) Pulse-to-pulse repeatability of the EUV emission; (b) standard deviation of EUV energy in dependence on the operation time (1000 Hz, 25 W, 1.8 sr, 2% bandwidth).
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corresponding to a standard deviation σ = 1.9% measured at a pulse repetition rate of 1000 Hz. The behavior of σ during long-time operation is shown in Fig. 16.8(b). 16.3.4 EUV source lifetime, electrode erosion The lifetime of the EUV source is determined first of all by electrode erosion, which is determined by the whole collection of interdependent physical processes on the electrodes under the action of both high discharge current and high power radiated from the plasma. Investigation of the character of anode surface destruction in the initial stage of the pulse discharge has shown that under electron bombardment in the presence of an electric field, it involved such phenomena as plastic strain of the surface layer, its melting and the growth of hanging indentations (microhillocks) from the melt, and evaporation or breakoff of the tops of the microhillocks.23 The radiation from the hot plasma pinch forming in a later stage of the discharge leads to further heating of the electrodes and to evaporation of their surface layers. A typical model consideration for a tungsten electrode (Ed = 4 J) shows that during the discharge pulse about 70% of all deposited energy remains in an electrode surface layer of a few micrometers’ thickness. During the discharge pulse the temperature of tungsten electrode surface layer jumps by approximately 200 K if the plasma-wall distance is 10 mm, and by more than 2000 K if it is 2.5 mm. So increasing the plasma-wall distance is an effective way to reduce the electrode surface temperature. During continuous operation of an EUV source at a high repetition rate, the surface electrode temperature can attain the melting temperature of tungsten (3650 K). If the average electrode temperature comes close to the melting temperature, the whole of the radiation energy coming from the plasma and being absorbed in a thin surface layer will be spent in intensive vaporization, causing significant electrode mass loss. Our experiments have shown that the lifetime of the discharge system depends on the geometry and material of electrodes and dielectric, the method of cooling, the amount of electrical power dissipated in the discharge (Wd ), and the parameters of the pulsed discharge (Ed , current, pulse duration). In our experiments both the anode and the cathode were fabricated from copper and reveted with tungsten. The electrodes were separately cooled by water at a total flow rate of up to 5 L/min. We studied the electrode mass loss for different conditions during continuous operation of the EUV sources. The results of one test among those we have carried out are shown in Fig. 16.9. During the test the EUV source operated at different pulse repetition rates f and accordingly at different levels of Wd . For each level of Wd the electrodes were weighed before and after the test run. Thus the mass loss of the electrodes (their erosion) for each level of Wd was determined. As can be seen from Fig. 16.9(a), the EUV source using Xe can provide about 250 W of inband EUV power close to the plasma pinch region in continuous operation. After 45 × 106 pulses the EUV power began to be significantly decreased even at Wd = 10.5 kW and f = 1.11 kHz, and after 85 × 106 pulses the decrease of the EUV output was 13%. Inspection of the EUV source after 85 × 106 pulses
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(a)
(b) Figure 16.9 (a) EUV output power (2π sr, 2% bandwidth) in dependence on the time of operation at different pulse repetition rates; (b) rate of electrode erosion in dependence on the average input power.
has shown that the mass loss of the cathode is substantially due to erosion of the walls of the central hole through which both injection of gas and preionization were performed. After replacement of the cathode, the level of the EUV power at
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Wd = 10.5 kW was essentially restored and the source produced an additional 75 million pulses at 1.11 kHz. In this test the anode operated for 150 million pulses. The values of mass loss for both cathode and anode measured during the test at different Wd are shown in Fig. 16.9(b). The anode erosion was higher than the cathode erosion. That difference had already been noted in a number of publications, for example in Ref. 23. From Fig. 16.9(b) it also follows that the increase of Wd from 5 to 20 kW does not result in an increase of erosion per pulse. This result contradicts the common notion that the increase of Wd should result in nonlinear growth of erosion. Probably it is possible to explain this by a phenomenon known as vapor shielding, which was studied in detail in Ref. 24, for example. The essence of the phenomenon is that under the interaction of high-power plasma fluxes with a wall it starts to evaporate intensely. The vaporized wall material is ionized under the action of external radiation and forms a plasma wall layer. This layer protects the wall surface against plasma fluxes. Now it is not clear whether such a phenomenon takes place in the EUV source, and further detailed research into the electrode erosion mechanism is necessary. 16.4 Some Approaches to Meet HVM Requirements 16.4.1 Increase of effective electrode surface Evidently, in order to increase both the EUV power and the electrode lifetime, it is necessary to enlarge the distance between the pinch and the electrodes as well as the effective surface of the electrodes. These measures allow reduction of the density of the discharge current, plasma fluxes, and radiation acting on the electrodes. Enlargement of the electrode surface can be achieved with an electrode configuration similar to the one utilized to create the spouting pinch (Fig. 16.2). The electrode configuration that we started to investigate in the year 2000 is shown in Fig. 16.10. The high-voltage electrode (usually the cathode) was made as a metal flange with a spherical concavity of radius R. A ceramic insulator with hole diameter D separated a high-voltage electrode from a grounded ring electrode. The preionizer was introduced into the high-voltage electrode to provide a highly stable homogeneous pinch discharge. The gas was injected through a central hole in the preionizer. In our initial experiments the electrode configuration with R = 25 mm and ceramic disks with a central hole of 3-mm diameter were utilized. The study of this electrode configuration during ≈3 million pulses has shown that the erosion of the electrodes is really insignificant; however, the diameter of the hole in the ceramic disk (made of Si3 N4 ) was rather rapidly increased. In later experiments with this electrode configuration we enlarged the diameter D of the hole to 20 mm. The results of our research on the plasma size at D = 20 mm have shown that the length of the plasma pinch for a single pulse was 1.7 mm (FWHM). The pinch length (integrating 20 pulses) was 4.6 mm (FWHM) at 800 Hz, which illustrates the pointing instability along the Z axis.
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Figure 16.10 Schematic drawing of the Z-pinch discharge unit with enlarged surface of electrodes.
Nevertheless, the optimization of the dimensions R and D as well as the form and material of the ceramic insulator in an improved electrode configuration similar to that shown in Fig. 16.10 allows one to obtain a reasonable pinch length (≈2.8 mm FWHM) and diameter (≈0.4 mm FWHM) at high repetition rate. Research on the improved electrode configuration in continuous operation has demonstrated a significant decrease of electrode erosion (<5×10−8 g/pulse) in comparison with the electrode configuration shown in Fig. 16.3. The CE, defined as the ratio of the EUV power measured at the distance 1.2 m from the plasma to the electrical power dissipated in the discharge, was around 0.5% inband into 2π sr. The EUV power measured at 1.2 m from the plasma was 55 W inband into 2π sr at 1200-Hz continuous operation. To obtain the required EUV power of 115 W in the intermediate focus (IF) using the EUV source, with Xe it is necessary to dissipate about 100 kW in a discharge unit.8 Besides, in accordance with the requirements,9 an HVM EUV source should provide a pulse repetition rate of ∼10 kHz and a lifetime of ∼1010 pulses. Our experience with various discharge configurations operating with Xe shows that it is unlikely to achieve these parameters in an EUV source with a single discharge unit. 16.4.2 Rotating multi-discharge-unit source One of the approaches to meet the requirements for the HVM EUV source can be to utilize a source containing many discharge units triggered sequentially so that the total EUV power will be provided by the sum of the EUV power emitted by all the discharge units. The principle of the RMDU source with many rotating discharge units25 consists in the fact that the discharge happens in one of N discharge units positioned on two metal disks separated by a dielectric (Fig. 16.11). Both disks are rotated by an electric motor with rotational speed ν. The N pairs of coaxial holes in which the discharge can be produced are positioned on a circle with diameter
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Figure 16.11 Schematic drawing of the rotating set of discharge units in the EUV source.
B on the disk. The discharge is initiated in a fixed location by means of a fixed ignition system (preionizer). The next discharge is initiated in the same location in the volume restricted by another set of holes. The holes inside which the discharge took place will be used again to produce the discharge after a complete rotation of the disks. Thus in the RMDU source the heat load on the electrodes can be reduced by a factor N . The dependence of the pulse repetition rate f on the main parameters of the RMDU source is determined by the following relation: f=
πBν = Nν. C
(16.2)
For the RMDU source with Xe the dimension C can be ≈3 cm, and at moderate B = 0.5 m the rotational speed of the disks should be as high as 200 rev/s to provide f ≈10 kHz. Preliminary research has shown that at such high rotation speeds a serious technical problem of electrode vibration—and, accordingly, of pinch pointto-point instability—appears. Another approach to reduce heat loading on a discharge unit is the use of N spatially fixed discharge units equidistant from a rotating mirror, which reflects radiation from each discharge unit onto one common axis.26 The rotating mirror is installed near to N intermediate foci, symmetrically distributed around a common axis, at which the EUV beams are focused by means of N optical collectors. The total EUV flux reflected by the rotating mirror onto the common axis will be the
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sum of the N fluxes from all discharge units, and the resulting pulse repetition rate on the common axis will be a factor N higher than the pulse repetition rate of each discharge unit. Thus in the EUV source containing N discharge units and a common rotating mirror, the heat load on the electrodes can be greatly reduced. Despite the attractiveness of this approach, it may meet with numerous difficulties on the way to its implementation because of its complexity and high cost. One obvious step toward creating an HVM EUV source is to increase the CE. Research has shown that a considerable increase in CE is possible through utilization of an alternative medium, such as Sn vapor, which will be considered in the following section. 16.5 Pinch Discharges Based on Sn Vapor and Gas Mixtures 16.5.1 Principle of operation and characteristics It is known that EUV radiation with a wavelength of around 13.5 nm is generated by Xe10+ ion lines. As the peaks of these lines are not very intense (see Fig. 16.6), according to Ref. 27 we cannot expect CEs much greater than 1% inband. On the other hand, it is known that tin ions have a very intense peak at 13.5 nm over a wide range of plasma parameters. In contrast with Xe, the peak of Sn radiation around 13.5 nm is formed by radiation from many excited states of ions such as Sn+7 , Sn+8 , Sn+9 , Sn+10 , Sn+11 , and Sn+12 , and in DPP sources it is possible to expect a CE much greater than 1%. Preliminary information regarding the achievement of a CE ≈2% with a vacuum spark in a Sn plasma was given in Ref. 28. In the first experiments with Sn begun by us in 2002, we used the same electrode configuration as for Xe. The difference was that the axis of symmetry of the electrodes (Z) was vertical and the Sn insert was located at the center of a highvoltage electrode as shown in Fig. 16.15(a). The gas feed and preionization by the auxiliary discharge radiation were carried out through 10 holes surrounding the Sn insert. The origin of the EUV radiation can be presented as the result of two discharge stages. In the first stage the pinch is formed in the gas. In the second stage the dense hot plasma interacts with the Sn insert, producing Sn vapor. The Sn atoms are ionized in the discharge near the Sn insert surface, and the ions in states Sn+7 –Sn+12 radiate in the EUV band, including 13.5 nm. We used various gases (He, N2 , Ar, Xe) to create the plasma pinch evaporating the Sn, but it appeared that the difference in EUV radiation was not great. Experiment confirmed that the generation of EUV radiation was due to the Sn ions. The typical waveforms of the voltage, current, and EUV pulses are given in Fig. 16.12(a). It is necessary to note that for different discharge conditions the pulse of EUV radiation can have one or two, or even three peaks [Fig. 16.12(b)]. Probably, along with the single compression, there can be two- or even three-fold compression of the discharge during the first half-wave of the current pulse. It results in a multipeak mode of the EUV radiation pulse.
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(a)
(b) Figure 16.12 (a) Waveforms of voltage between electrodes, discharge current, and EUV signal, and (b) waveforms of EUV signal under different experimental conditions for a source based on tin DPP.
Research into EUV sources with different polarity of the high-voltage electrode (HVE) has shown that if the HVE with tin is the anode, then the EUV energy can be much greater (Fig. 16.13) for the employed gases. When the HVE is the anode the dependence of EUV energy on the gas pressure has a prominent maximum at 40– 80 mTorr. The CE, calculated as the ratio of the maximum EUV energy measured at a distance of 1.2 m from the pinch to the energy dissipated in the discharge, is 1.4%. The polarity change and gas pressure have an effect upon the dimensions of the EUV radiating plasma. If the HVE is the anode and the EUV energy is at a maximum, the plasma size (integrating 16 pulses) at 400 Hz is 1.3 mm (FWHM) in diameter and 2.8 mm (FWHM) in length. 16.5.2 Continuous operation of the EUV source using Sn Figure 16.14(a) shows the EUV power of the EUV source using He + Sn as a function of repetition rate, and Fig. 16.14(b) shows the time dependence of the EUV energy during two hours of continuous operation at 200 Hz. Operation of the EUV source was stopped after most of the Sn was evaporated. The evaluation of the Sn consumption is ≈1.8×10−6 g/pulse at 200 Hz. If the repetition rate was
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Figure 16.13 EUV energy in dependence on gas pressure for different polarities of the high-voltage electrode.
(a)
(b) Figure 16.14 (a) EUV power (2π sr, 2% bandwidth) in dependence on the repetition rate, and (b) EUV energy (2π sr, 2% bandwidth) in dependence on the time of operation, for a source based on tin DPP.
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increased, the resulting increase of Sn consumption was almost linear. Thus, it was 3.6 × 10−6 g/pulse at 400 Hz. Examination of the electrodes after their long-term operation at different repetition rates has revealed a complex picture of Sn behavior. For example, in the case when the HVE was the anode, Sn mass transfer onto the grounded electrode (cathode) was observed, and the hole in the grounded electrode became clogged with settling Sn, as shown in Fig. 16.15(b). This phenomenon can play a positive role through increase of the electrode lifetime. A layer of Sn covering the electrode is created and then evaporated during long-term operation of the EUV source while the basic electrode metal conserves its mass and form. The HVE surface around the Sn insert also was covered with a Sn layer, and a crater was formed in the Sn insert after long-term operation [Fig. 16.15(c)]. The Sn mass transfer processes illustrated in Fig. 16.15(d) probably have an essential influence upon EUV radiation stability. The pulse-to-pulse repeatability of the EUV emission is shown in Fig. 16.16 at 500, 800, and 1000 Hz. Evidently the repeatability is worsened with increasing pulse repetition rate. Introduction of a continuous Sn feed to compensate for Sn consumption will probably improve the repeatability of EUV emission.
(a)
(b)
(c)
(d)
Figure 16.15 Schematic drawings of the electrode system (a) before, and (d) after an operation using a tin source; photographs of a (b) grounding electrode, and (c) high-voltage electrode after an operation.
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Figure 16.16 Pulse-to-pulse repeatability of the EUV emission for a source based on tin DPP at different pulse repetition rates.
We carried out experiments with the electrode geometry shown in Fig. 16.15(a), in which the initial Sn vapor was created by an electron beam. The miniature electron gun was placed on the axis of the grounded electrode so the electron beam hit the center of the Sn insert. The use of an electron beam has allowed us to increase the CE to 2.6%. 16.6 Excimer-Laser-Initiated Pinch Discharge in Sn 16.6.1 EUV source consisting of a single discharge unit The occurrence of laser-induced vacuum-gap breakdown has long been demonstrated.29 We used in the experiments an available KrF laser that can operate with a pulse repetition rate of up to 6 kHz.2 Figure 16.17 shows the outline of the EUV source with laser Sn vaporization. The excimer laser radiation was focused by the lens on the Sn insert in one of electrodes placed in the vacuum chamber. The electrical pulse was applied to the electrodes from the pulsed power system with a certain delay after a laser pulse. The EUV radiation could be monitored on the source axis and at an angle of 40 deg to the axis, for which purpose there were appropriate flanged branches in the vacuum chamber. The maximal energy of laser radiation was 90 mJ, the optical system transmission was about 60%, and the focal length of the lens was ≈500 mm. The laser beam divergences were 3 × 10−4 and 9 × 10−4 in two mutually perpendicular directions that resulted in a spot size of 0.15 × 0.45 mm2 on the surface of the Sn. The maximum power density of the laser radiation was ≈2.2×109 W/cm2 . It is necessary to emphasize that the excimer laser radiation initiated the Sn vaporization and vacuum-gap breakdown only. The main energy dissipated in the discharge and the plasma pinch evolution occurred owing to electrical energy stored in the pulsed power systems. The experimental dependences of the EUV energy on the laser power density that were obtained have allowed us to reach the following conclusions: 1. There is a threshold of laser power density sufficient for the vacuum-gap breakdown that equals 0.6 × 109 W/cm2 .
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Figure 16.17 Schematic of EUV source based on tin DPP with excimer laser initiation of tin vapor.
2. There is a growth of the EUV energy with increase of the laser radiation power density from 0.6 × 109 to 1.3 × 109 W/cm2 . 3. Further increase of the laser power density does not result in additional growth of the EUV radiation energy. Figure 16.18 shows the time dependences of the discharge current in the Sn vapor and the EUV radiation signal measured by the fast pin diode. The KrF laser radiation pulse is seen on the bottom curve. The optimum delay between the discharge current maximum and the KrF laser radiation pulse was ≈1.2 µs. The experiments have shown that the EUV radiation energy depends in a complicated manner not only on the HVE polarity of the Sn insert, but also from a lot of other source parameters. The maximum CE was about 2.2% in 2% bandwidth at 13.5 nm into 2π sr, which was calculated from the ratio of the EUV energy measured within a distance of ≈1.2 m from the plasma to the electrical energy dissipated in the discharge for optimum conditions. But the pulse-to-pulse repeatability of the EUV emission was rather bad. The experiments showed that the initially flat Sn insert was warmed up during continuous operation of the source and a crater was formed owing to the Sn evaporation. Thus, we have assumed that one of the reasons for the observed poor pulse-to-pulse repeatability could be the change to the Sn surface on which the laser beam was focused. We have tried to reduce the instability by substitution of a solid Sn insert for the previously melted Sn placed
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in the HVE. However, that has not essentially improved the pulse-to-pulse repeatability of the EUV energy. This problem is now under investigation. Measurements with the pinhole camera have demonstrated that when the HVE was the anode, the plasma size in the EUV band was too great, especially by the 1/e2 measure.25 When the HVE was the cathode, a very small plasma size was observed (Fig. 16.19). Namely, the diameter was 0.29 mm (FWHM) and 0.62 mm (FW 1/e2 ), and the length was 0.54 mm (FWHM) and 1.08 mm (FW 1/e2 ). That meets the requirements9 quite well.
Figure 16.18 Waveforms of discharge current and EUV signals for the EUV source with excimer laser initiation of tin vapor.
Figure 16.19 Image of the EUV tin plasma region taken at an angle of 36 deg to the pinch axis.
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16.6.2 Rotating-disk-electrode EUV source Variants of the multiplexed Sn source were discussed at the EUVL Source Workshop in 2003.21,22,30 To avoid the defects characteristic of RMDU sources discussed in Sec. 16.4.2, we developed a new approach31 based on a non-axiallysymmetric electrode configuration, viz., a configuration with the discharge produced between the edges of rotating-disk electrodes. In this edge configuration we can use the EUV radiation from the plasma pinch in a direction perpendicular to the Z axis of the plasma pinch. This approach was presented first in Ref. 22. A schematic drawing of an EUV source with the edge electrode configuration is shown in Fig. 16.20. The metal disk anode was separated by the insulator from the metal disk cathode. The disks and the insulator were rotated together by an electric motor. The pulsed power system was connected to the disks by the sliding contacts. The electrical energy was delivered to the plasma after breakdown of the electrode gap was initiated by a laser beam focused on the disk edge, which was covered with Sn by an apparatus for that purpose. Measurement with the pinhole camera has shown that the image of the emission region of the plasma [Fig. 16.21(a)] is located near the Sn surface irradiated by a focused laser beam, and its size is as small as in Fig. 16.19. If the disks were not rotated and the laser beam was focused on the same point of the solid Sn surface during many pulses, the EUV energy measured perpendicular to the Z axis decreased from pulse to pulse, even at 10 Hz [Fig. 16.21(b)]. This decrease could be explained by the formation of a crater on the Sn surface. The depth of the crater is increased from pulse to pulse, and the plasma emission region descends to the crater bottom. In this case a part of the EUV radiation does not reach the measuring device. When the Sn was preliminarily heated and vacuum-melted, the drop of the EUV energy became not so sharp [Fig. 16.21(b)].
Figure 16.20 Schematic drawing of the rotating-disk electrode (RDE) EUV source.
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Figure 16.22 demonstrates a sequence of EUV signals emitted from the source shown in Fig. 16.20 at 3 kHz when the disks were rotated at a speed of 1 rev/s and the edge of the grounded disk was covered with solid Sn. The bad pulse-to-pulse stability for 4 s after the source operation starts can be explained by the change of the tin state from solid to liquid. The average EUV power of approximately 180 W in a 2% bandwidth around 13.5 nm into a 2π-sr solid angle have been measured at the distance 1.2 m from the plasma at 3 kHz. Because the lost Sn can be replenished from the apparatus for delivering Sn, the Sn-covered disk electrode can have a long lifetime. When the disks are rotated, the surface heat load on the other (not Sn-covered) disk electrode is also sharply reduced, because a fresh region on the electrode surface is used for every new discharge, and therefore the effective electrode surface becomes large.
(a)
(b)
Figure 16.21 (a) Image of the EUV tin plasma region taken at an angle of 90 deg to the pinch axis. (b) EUV energy in dependence on the time of operation.
Figure 16.22 Pulse-to-pulse repeatability of EUV emission obtained with RDE EUV source at 3000 Hz.
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Taking into account a transverse size of the discharge equal to about 1 mm (C = 1 mm) and in accordance with the formula (II), we can produce each discharge in a fresh region of the electrode gap between the edges of the rotating disks at a pulse repetition rate of about 10 kHz if the rotation speed of the disks with diameter B = 0.5 m is only 6.4 rev/s. For the approach illustrated in Fig. 16.20 the name “RMDU source” is no longer quite correct, because there are no separated discharge units and neighboring discharges can partly superimpose one on the next. A more appropriate name for the source shown in Fig. 16.20 would be the rotating-disk electrode (RDE) EUV source. 16.7 Conclusions DPP sources based on the pinch effect in Xe and Sn vapor were investigated at SRC RF TRINITI as a potential exposure tool for HVM EUVL. For the source using Xe, an EUV power close to the plasma pinch of about 250 W in 2% bandwidth around 13.5 nm into a solid angle of 2π sr was obtained for continuous operation at 1700 Hz. In this case an intrinsic CE of 1.2% was obtained. The measured erosion of tungsten covering the copper electrodes amounted to 2 × 10−7 g/pulse for the anode and 1.4 × 10−7 g/pulse for the cathode. It was possible to reduce erosion of the electrodes to 0.5 × 10−7 g/pulse in another electrode configuration where the distance from the plasma pinch to the walls of the electrodes and ceramics was increased. Investigation of EUV sources using Sn showed that it was possible to obtain a CE within the range 1.4%–2.6% by utilizing different methods of Sn vapor creation. The use of a KrF laser to produce the initial concentration of Sn vapor provided extremely small sizes of radiation plasma: the diameter was measured to be 0.29 mm (FWHM) and 0.62 mm (FM 1/e2 ), and the length of the plasma pinch was measured to be 0.54 mm (FWHM) and 1.08 mm (FM 1/e2 ). Despite the progress that has been achieved, our estimates and experience indicate a serious restriction determined by the limit of the heat load on electrodes (approximately 30 kW) for a DPP source with a single discharge unit. The heat load on electrodes could be lowered considerably if many discharge units were to be switched one after another. In this case the EUV power would be the sum of the EUV power produced by each discharge unit. This chapter has looked into the concepts of RMDU sources for use both with Xe and with Sn vapor. We have investigated an EUV source in which a Sn layer was put on the edge of one of two rotating disks. An excimer laser beam focused on the edge of the rotating disks was used as the device to initiate the breakdown by Sn vapor production. In such a RDE source the disks can be rotating slowly enough to ensure a pulse repetition rate of 10 kHz, so its design is not too complicated. The mean heat load on electrodes in the RDE source is many times smaller than with a singledischarge-unit source. Thus the problem of the required electrical power input and heat dissipation of critical source components in the Sn RDE source seems solv-
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able. So far an average EUV power of approximately 180 W inband into 2π sr has been achieved with an RDE source at 3 kHz. The key problem of the EUV sources that use Sn is the high level of debris, which limits the lifetime of the collector optics. Finding a solution to this problem is the main focus of our efforts now. Acknowledgments We would like to thank all of the technicians of the Pulsed Processes Department of TRINITI, without whose help this work not have been possible. In particular we would like to thank M. A.Vasin, N. Ya. Smirnov, V. I. Andropov, and N. I. Palnikov. We also extend our thanks to our designers A. I. Kolchenko, A. V. Strakhov, and I. S. Markov. In addition, we would like to thank Galina Borisova for her help in preparing this manuscript. Special thanks to Dr. Uwe Stamm and all the researchers at XTREME technologies GmbH, who provided mutually beneficial collaboration. This work has been supported by the Russian Ministry of Science and partly by XTREME technologies (Germany). References 1. V. P. Smirnov, E. V. Grabovskiy, V. I. Zaytzev, et al., “Progress in investigation on dense plasma compression on Angara 5-1,” Proc. VIII Int. Conf. on High Power Particle Beams 1, Novosibirsk, Russia, 61–78, World Scientific Publishing Co. PTE Ltd. (1990). 2. V. Borisov, A. Demin, O. Khristoforov, et al., “High average power excimer lasers,” Proc. SPIE 3574, 56–59 (1998). 3. L. A. Artsimovich, Controlled Fusion, Fiz.-Mat. Izdat., Moscow (1961). 4. V. I. Vasiliev, V. S. Komel’kov, Y. Skvortsov, and S. S. Tserevitinov, “Stable dynamic pinch,” Journal of Technical Physics XXX, 756–768 (1960). 5. G. Schriever, U. Stamm, V. Borisov, et al., “Compact z-pinch EUV source for photolithography,” Proc. SPIE 4343, 615–620 (2001). 6. V. M. Borisov, A. Yu. Vinokhodov, A. S. Ivanov, et al., “High-power gasdischarge EUV source,” Plasma Phys. Rep. 28(10), 877–881 (2002). 7. V. M. Borisov, U. Stamm, I. Ahmad, et al., “Development of high power EUV sources for lithography,” Proc. SPIE 4688, 626–633 (2002). 8. U. Stamm, I. Ahmad, V. M. Borisov, et al., “High power EUV source for lithography—A comparison of laser produced plasma and gas discharge produced plasma,” Proc. SPIE 4688, 122–133 (2002). 9. S. Osa, “EUV source requirements,” EUV Source Workshop, Santa Clara, CA (February 2003). Proceedings available at www.sematech.org. 10. W. N. Bennett, “Magnetically self-focussing stream,” Phys. Rev. 45, 890–897 (1934). 11. M. A. Leontovich and S. M. Osovets, “On mechanism of current compression in fast powerful gas discharge,” J. Nucl. Energy 4, 209–214 (1956).
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12. M. McGeoch, “Radio-frequency-pre-ionized xenon z-pinch source for extreme ultraviolet lithography,” Appl. Optics 37(9), 1651–1658 (1998). 13. I. V. Fomenkov, R. M. Ness, I. R. Oliver, et al., “Performance and scaling of a dense plasma focus light source for EUV lithography,” Proc. SPIE 5037, 807–821 (2003). 14. J. Pankert, K. Bergmann, J. Klein, et al., “Physical properties of the HCT EUV source,” Proc. SPIE 5037, 112–118 (2003). 15. M. A. Klosner and W. T. Silfvast, “Intense xenon capillary discharge extremeultraviolet source in the 10–16-nm-wavelength region,” Optics Letters 23(20), 1609–1611 (1998). 16. Y. Teramoto, H. Sato, K. Bessho, et al., “High repetition rate MPC generatordriven capillary Z-pinch EUV source,” Proc. 4th Int. Symp. on Pulsed Power and Plasma Applications (ISPP-2003), Nagaoka, Japan, 82–87 (2003). 17. M. W. McGeoch and C. T. Pike, “Star pinch scalable EUV source,” Proc. SPIE 5037, 141–146 (2003). 18. V. M. Borisov and O. B. Khristoforov, “Method of producing short-wave radiation from a gas discharge plasma and device for implementing it,” U.S. patent 6,414,438 B1 (filed 2000). 19. V. M. Borisov, A. Yu. Vinokhodov, Yu. B. Kiryukhin, et al., “High power source (λ = 13, 5 nm) for next generation lithography,” X-Ray Optics, Nijniy Novgorod, Russia (2003). 20. V. Borisov, A. Demin, A. Eltzov, et al., “Recent advances in the development of coherent and incoherent UV and EUV discharge sources,” Proc. SPIE 5479, 108–117 (2003). 21. V. Borisov, A. Demin, A. Eltzov, et al., “Development of high conversion efficiency high power EUV sources for lithography,” 2nd International EUVL Symposium, Antwerp, Belgium (September 2003). Proceedings available at www.sematech.org. 22. V. Borisov, A. Demin, A. Eltzov, et al., “A comparison of EUV sources for lithography based on Xe and Sn,” EUV Lithography Source Workshop, Antwerp, Belgium (September 2003). Proceedings available at www.sematech.org. 23. I. N. Slivkov, The Processes in Vacuum at High Voltage, Energoatomizdat, Moscow, Russia (1986). 24. N. I. Arhipov, V. P. Bakhtin, S. G. Vasenin, et al., “Formation of a shielding layer near a solid target under the action of a high-power plasma flow,” Plasma Physics Reports 25(3), 236–245 (1999). 25. V. M. Borisov, A. Yu. Vinokhodov, Yu. B. Kiryukhin, et al., “Device and method of producing short-wave radiation from discharge produced plasma,” Russian Patent No. 2252496 (2002). 26. H. Kusunose, “Light source device,” U.S. Patent VS6,665,326 B2 (2003). 27. M. Richardson, C.-S. Koay, K. Takenoshita, et al., “The case for tin as an EUV source,” EUVL Source Workshop, Antwerp, Belgium (September 2003). Proceedings available at www.sematech.org.
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28. K. Koshelev, V. Banine, and V. Ivanov, “Some physical aspects of EUV source problem,” EUV Source Workshop, Dallas, TX (October 2002). Proceedings available at www.sematech.org. 29. X. J. Wang, T. Tsang, H. Kirk, et al., Experimental studies of laser-induced explosive electron emission,” Proc. XV ISDEIV, Darmstadt, Germany, 135– 139 (1992). 30. V. Banin, K. Koshelev, and E. Kieft, “Extreme ultraviolet sources for lithography applications,” EUVL Source Workshop, Antwerp, Belgium (September 2003). Proceedings available at www.sematech.org. 31. V. M. Borisov, O. B. Khristoforov, A. Yu. Vinokhodov, et al., “Rotating disk electrodes EUV source and method of producing EUV radiation from discharge produced plasma,” Russian patent application (2004). Vladimir M. Borisov graduated from Moscow Engineering Physical Institute (MEPhI) in 1970 and received Ph.D. and Doctor of Science degrees in physics in 1976 and 1986, respectively. He is currently the deputy director of the Pulsed Processes Department at SRC RF TRINITI and a professor at MEPhI. He has experience in plasma physics, high-power CO2 and excimer lasers, and EUV DPP sources. He is the author of more than 150 scientific publications and holds 24 patents. Andrey I. Demin received a DiplIng degree in 1993 from the Moscow Engineering Physical Institute (MEPhI), and a Ph.D. in 2001. Currently he is the head of a research team at SRC RF TRINITI, where he carries out research in the fields of physics of pulsed discharges, high-power excimer lasers, and high-current and high-voltage electronics. He is the author of more than 10 scientific publications and holds one patent. Alexander V. Eltzov received a DiplIng degree in 1997 from the Moscow Engineering Physical Institute (MEPhI). Currently he is a senior investigator with SRC RF TRINITI, where he carries out research in the fields of physics of pulsed discharges, high-power excimer lasers, and high-current and high-voltage electronics. He is the author of six scientific publications and holds one patent. Alexander S. Ivanov received B.Sc. and M.Sc. degrees in applied mathematics and physics in 1999 and 2001, respectively, from the Moscow Institute of Physics and Technology (MEPhI). He is currently a postgraduate student. From 1999 to the present, he has worked as a research assistant at SRC RF TRINITI. His current research is EUV plasma sources for lithography. Yuriy B. Kiryukhin graduated from Perm State University in 1972 and received a Ph.D. degree in 1984. Currently he is a senior scientist with SRC RF TRINITI, where he carries out research in the fields of physics of high-power excimer lasers
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and EUVL light sources. He is the author of more than 70 scientific publications and holds eight patents. Oleg B. Khristoforov received a DiplIng degree in 1978 from the Moscow Engineering Physical Institute (MEPhI), and Ph.D. and D.Sc. degrees in physics and mathematics in 1985 and 1999, respectively. He is now a principal scientist with SRC RF TRINITI. He has experience in the fields of physics of pulsed discharges, high-power excimer lasers, EUV light sources, and laser applications. He is the author of more than 80 scientific publications and holds 14 patents. Valentin A. Mishchenko is a senior scientist. He is a specialist in the fields of solid state lasers, optics, spectroscopy, laser applications, and EUV sources. He is the author of more than 30 scientific publications. Alexander V. Prokofiev graduated from the Moscow Engineering Physical Institute (MEPhI) in 1989 with an honors diploma. Currently he is a principal engineer with SRC RF TRINITI, where he carries out research in the fields of pulsedischarge physics, thermodynamic processes, high-power excimer lasers, EUV light sources, and interaction of radiation with matter. He combines theoretical and experimental activities in his research. He is the author of more than 20 scientific publications. Alexander Yu. Vinokhodov received B.Sc. and M.Sc. degrees in radiophysics in 1973 and 1975, respectively, from the Gorky State University, Russia, and a Ph.D. degree in 1986 from the Institute of High Current Electronics, Russian Academy of Sciences (Tomsk, Russia). Currently he is a principal researcher at SRC RF TRINITI. He is a specialist in the fields of electrodischarge high-power excimer lasers, gas lasers, pulsed power systems, laser applications, and EUV plasmaproduced sources for lithography. He is the author of 75 technical papers and holds five patents. Vladimir A. Vodchits received a DiplIng degree in 1991 from the Moscow Engineering Physical Institute (MEPhI). Currently he is the head of a research team at SRC RF TRINITI. He carries out research in the fields of physics of pulsed discharges, high-power excimer lasers, and high-current and high-voltage electronics. He is the author of more than 10 scientific publications and holds one patent.
Chapter 17
Capillary Z-Pinch Source Yusuke Teramoto, Hiroto Sato, and Masaki Yoshioka Contents 17.1 17.2 17.3 17.4
Introduction Discharge Head and Magnetic Pulse Compression Generator Diagnostics Experimental Results 17.4.1 On-axis EUV energy 17.4.2 Angular distribution of EUV radiation 17.4.3 Total EUV power 17.4.4 Performance on debris mitigation 17.4.5 IF profiles of inband EUV radiation 17.5 Conclusions Acknowledgments References
505 506 507 509 509 513 515 515 517 520 521 521
17.1 Introduction EUV is expected to be used as a light source in the next generation of lithography. In order to meet the joint requirements1 for commercialization, researchers and engineers working on EUV sources must satisfy many needs: for increased EUV power, high repetition rate, stability, improved source figure, and so forth. Compared with a source using an LPP, one based on a DPP has important advantages, such as its direct conversion from electrical energy to photon energy and, especially, its lower cost of ownership. The largest disadvantage of the DPP source is the need for tight debris mitigation because of erosion or sputtering of the electrodes and dielectric surface. Because debris easily damages EUV optics, the research and engineering effort has concentrated on the effect of debris generation on EUV source performance. Although several schemes are available to create a high-energy-density plasma, such as the dense plasma focus (DPF),2 hollow-cathode-triggered Z pinch (HCT-Z),3 capillary discharge,4 and Z pinch,5,6 the source we are developing employs a combination of capillary discharge and Z pinch in view of their simplicity 505
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and stability. Capillary discharge can maintain a high-temperature plasma for a relatively long time because a small-diameter capillary (dielectric tube) is used, and a low-amplitude and long-duration current pulse drives the load. A conventional Z-pinch plasma, in contrast, is created in a large-diameter dielectric tube or vacuum. A large current pulse creates an azimuthal magnetic field around the cylindrical initial plasma or gas, and magnetic pressure compresses the plasma toward the central Z axis.7 The capillary discharge is good with respect to stability, but the Z pinch is better with respect to radiation brightness and the lifetime of the dielectric wall. Thus our source employs a medium-diameter capillary and a large-amplitude and short-duration current pulse, so that we are able to obtain highpower, high-brightness, and stable EUV radiation even at high repetition rates. In this chapter the current development status of the capillary discharge, debris mitigation system, and collection optics and their evaluation will be described briefly. 17.2 Discharge Head and Magnetic Pulse Compression Generator Figure 17.1 shows the cross section of the discharge head. The head consists of an anode, capillary, cathode, vacuum interface, and coaxial current feed. Both electrodes are cooled by circulated deionized water. The electrode material determines the heat and debris generation. Since tantalum has good thermal conductivity and sputtering resistance, currently tantalum electrodes are applied. A silicon carbide (SiC) disk is used as the capillary body. The capillary diameter and length are among the important parameters for a Z-pinch discharge. They must be chosen together with the pulse shape of the driving current, because the magnetic field induced by the current is determined by the current amplitude and the capillary diameter. The radiation energy and its spatial and spectral profiles also depend on the capillary length. Although several geometries were tested to examine their charac-
Figure 17.1 Schematic cross section of the discharge head.
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Figure 17.2 Circuit diagram of the magnetic pulse compression (MPC) generator. Only the final stage is shown.
teristics, in this section only the results obtained from a capillary of diameter and length 5 and 9 mm will be described. The discharge head was installed in the vacuum chamber. Xenon gas was fed from the cathode side and evacuated from the anode side. The capillary could serve both as the discharge space and as an orifice for differential pumping, because the diameter of the capillary was small enough to maintain the pressure of the downstream region low enough to avoid absorbing the EUV radiation. Figure 17.2 shows a circuit diagram of the magnetic pulse compression (MPC) generator. The final compression stage of the 5-stage MPC generator is shown in this figure. The final capacitor of 132.5 nF was charged to 14.5 kV, which is equal to 14 J of electrical energy storage. In order to decrease the output inductance, 16 coaxial cables were used to connect the MPC and discharge head. The all-solidstate MPC generator allows very stable operation at up to 2 kHz. Depending on the circuit resistance and inductance, a typical current amplitude and duration were 17 kA and 350 ns, respectively. 17.3 Diagnostics Figure 17.3 shows the vacuum chamber in which the discharge head and diagnostic apparatus were installed. The chamber is 1.3 m wide and 2.2 m long, and has 11 ports for diagnostics from different angles. Inside the chamber, a nine-channel angular distribution monitor (ADM) was installed. Each ADM unit consists of a Mo/Si plane mirror, a windowless silicon photodiode (IRD Inc., AXUV-100G), and a 150-nm-thick zirconium filter (Luxel Corp.). The Mo/Si mirror was set at a 2-deg angle to the perpendicular incident angle. Each ADM allows simultaneous measurement of the inband EUV radiation profile at the source plasma or at the intermediate focus (IF). In order to make precise and absolute measurement of inband EUV radiation, a Flying Circus-II (FC-II, Scientec Engineering) EUV monitor and a grazing-incidence spectrometer were attached at 10-deg ports. Also, in order to make time-resolved measurements of EUV pulses, a fast photodiode was set at a 30-deg port.
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Figure 17.4 shows a typical reflectance of the Mo/Si mirror used in the diagnostics. The bandwidth of the mirror is more than 2% around 13.5 nm, which is the requirement for a lithography source. Therefore, using the reflectance data and the observed spectrum, the EUV energy within a 2% bandwidth was recalculated. However, only reflectance data ranging from 13 to 14 nm are available so far, so
Figure 17.3 Diagnostics vacuum chamber.
Figure 17.4 Reflectance of Mo/Si mirror used in the FC-II and ADM.
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that some small calculation errors are possible. The on-axis EUV energy in a 2% bandwidth around 13.5 nm was calculated by the following equation8 : EEUV =
VSC dt 1 1 · ηλ RSC ηPD · τZr · τMS · RML
(mJ/sr, 2% BW),
(17.1)
where VSC , RSC , ηPD , , τZr , τMS , RML , and ηλ are the photodiode signal amplitude at the oscilloscope input, impedance of the oscilloscope input, responsivity of the photodiode, solid angle of the detector, transmittance of the zirconium filter, transmittance of the mesh support, reflectance of the multilayer mirror (MLM), and 2%-bandwidth coefficient, respectively. It is very important to know the size of the source that is radiating inband EUV, since the source size determines the collection efficiency of a collector mirror. In order to take a picture of the source image, a back-illuminated CCD camera (Andor Technology Ltd., DO434) was used. In front of the CCD, two plane Mo/Si mirrors and a zirconium filter were placed. With the help of a small pinhole, the inband radiation image was focused on and recorded by the CCD. Using the diagnostic apparatus described above, together with current-voltage measurements, the electrical energy input to the discharge, on-axis EUV energy, angular distribution of the EUV radiation, and EUV spectra were measured at low and high pulse repetition rates for several xenon flow rates. Two turbomolecular pumps pumped the chamber out during the experiment. Cooling water flowing in the electrodes was maintained at 20◦ C temperature and 6.5-l/min flow rate. The discharge current and voltage were measured with a current monitor (Pearson, Model 5046) and a voltage monitor (Lecroy, PPE20KV), respectively. All the signals were recorded by four-channel digital oscilloscopes (1.5 GHz, 2 G samples/s, Lecroy WavePro960). A debris mitigation system was also installed, and its effectiveness was examined by several diagnostics. The debris mitigation system and collection optics will be discussed in a later section. 17.4 Experimental Results 17.4.1 On-axis EUV energy Figure 17.5 shows typical waveforms of the current, voltage, and EUV pulse. In this case, 17.5 kA of peak current and 350 ns of pulse duration were observed. A MPC generator transfers the electrical energy to the load when the final magnetic core saturates. Since there was no active preionizing system used in our experiment, the initial impedance of the capillary was high. Therefore, before the magnetic switch saturated, a voltage appeared across the capillary a few hundred nanoseconds prior to the current. After this voltage fell, a small current flowed in the capillary. This prepulse yielded preionization, and protected the capillary from dielectric breakdown. The high-frequency oscillation seen in the voltage waveform
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Figure 17.5 Typical waveforms of current, voltage, and EUV signal.
was due to the interaction between the final capacitor and the cable capacitance. When the Z-pinch implosion occurs, the inductance of the plasma rapidly rises, and a voltage spike sometimes appears in the waveform, as seen in Fig. 17.5. Almost at the same time as the voltage spike, the EUV pulse was measured by the photodiode. In this system the timing of the EUV pulse was delayed with increasing gas flow rate. The reason was considered to be that the gas density inside the capillary was forced to increase with increasing gas flow rate from vacuum performance. In Z-pinch plasmas, an azimuthal magnetic field compresses the initial plasma column against the internal plasma pressure, so that an increase in the gas density prolonged the implosion time. This results in an increase in the radiation energy in the broadband EUV, as described later. Figure 17.6 shows the typical spectra observed with 9, 21, and 40 sccm of gas flow. Although it is not discussed in detail here, the shape of the EUV spectrum was different from that of the LPP source. Comparing the spectra of DPP and LPP sources, it can be said that one advantage of a DPP source is its higher spectral efficiency in the 13.5-nm region. The shape of the spectrum varied with the gas flow rate. It is noteworthy that the highest CE from electrical to EUV energy was achieved when the spectral efficiency for 13.5-nm EUV was highest. Figure 17.7 shows the on-axis inband EUV energy and broadband EUV energy as a function of gas flow rate when the pulse repetition rate was 1 Hz. Each plotted point represents averaged data obtained from 10 shots. At 9-sccm gas flow rate, the highest EUV energy of 5.87 mJ/sr (2% bandwidth) was obtained. At lower gas flow rates than 9 sccm, the EUV energy decreased rapidly with decreasing flow rate. At such flow rates, the gas density is very low, and the Z-pinch plasma, consequently, is expected to be unstable. At higher flow rates, a stable Z-pinch plasma is expected, but the higher gas density results in a decrease in inband EUV radiation energy. In contrast, the broadband EUV (5–20 nm) radiation energy increased almost linearly in proportion to the gas flow rate. Inband EUV (2% bandwidth around
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13.5 nm) emission is caused only by Xe10+ ions. The total number of Xe10+ ions depends on the temperature and density of the Z-pinch plasma, and hence on the gas flow rate. In addition to the EUV energy, the CE is very important, because it determines the necessary capacity of the pulsed-power generator and the thermal sink of the discharge head. The CE was calculated by the following equation: CE =
2πEEUV 2πEEUV × 100 = × 100 Einput V (t)I (t)dt
(mJ/sr, 2% BW),
(17.2)
Figure 17.6 EUV spectra obtained with 9-, 21-, and 40-sccm xenon flow rates.
Figure 17.7 Inband and broadband EUV energy as a function of xenon flow rate obtained at 1-Hz operation.
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where EEUV , Einput , V (t), and I (t) are the on-axis EUV energy, electrical energy input, voltage across the discharge, and current flowing through the discharge, respectively. In this equation, uniform radiation is assumed and 2π sr of solid angle is used. Figure 17.8 shows the dissipated electrical energy and CE. At 9 sccm, the electrical energy dissipation and CE were 3.5 J and 1.04% (2π sr, 2% bandwidth), respectively. Except for low gas flows, no large differences were seen in the dissipated energy and CE. The energy density (temperature and density) of the Z-pinch plasma is affected by the gas flow rate. Therefore, the spectral energy of the 13.5nm EUV changes when the gas flow rate changes; Figs. 17.7 and 17.8 show this plasma-dynamics variation. Although it is important to understand the basic characteristics of EUV radiation at a low repetition rate, characterization at a high repetition rate is also of great interest, because 7-kHz operation will be required in the future. For this purpose, the same measurements were made at 2-kHz repetition rate. The EUV energy stability is shown in Fig. 17.9, and summarized data are listed in Table 17.1. In the specifications for a commercial EUV source, the dose stability of EUV energy over 50 pulses is included. The data in Fig. 17.9 are accordingly integrated EUV energies over 50 pulses. Experiments were carried out at gas flow rate of 9 sccm (highest EUV yield in a 1-Hz experiment) and at 21 and 40 sccm. The data shown here are based on the first 200 pulses of a 2-kHz burst. It is very interesting that the experiment at 9 sccm resulted in a dramatic decrease in EUV energy from the beginning of the burst. Among these three cases, 21 sccm yielded the highest on-axis EUV energy and the lowest fluctuation. The difference in EUV energies between low- and high-repetition-rate operation became smaller when the gas flow rate was high. The EUV radiation energy characteristics were then quite different . When the repetition rate is 2 kHz, pulse interval is just 500 µs, and thermal input causes
Figure 17.8 Dissipated energy and CE obtained at 1-Hz operation. CE was calculated with 2π sr of solid angle and dissipated energy.
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Figure 17.9 Dose EUV energy stability at 2-kHz operation for 9-, 21-, and 40-sccm xenon flow rates. Each data point indicates EUV energy integrated over 50 pulses. Table 17.1 Summarized data on EUV output. Xe flow rate
9 sccm
21 sccm
40 sccm
Repetition rate
1 Hz
2 kHz
1 Hz
2 kHz
1 Hz
2 kHz
Averaged EUV energy (mJ/sr), 2% bandwidth Dissipated energy (J) Pulse-to-pulse stability σ(%) Dose stability σ(%)
5.87
4.58
5.11
4.68
4.39
4.31
3.55 6.88 –
3.43 10.8 5.6
3.38 5.75 –
3.54 3.96 0.98
3.12 2.54 –
3.26 2.80 1.1
a temperature rise of the gas and surrounding material (capillary and electrode). With regard to the replacement and properties of the target gas, the flow dynamics and temperature of the gas must be well considered. 17.4.2 Angular distribution of EUV radiation In the case of the DPP source, almost all schemes seem to have a nonuniform radiation profile. Since a 9-mm-long capillary was used in our capillary Z-pinch plasma, a nonuniform distribution had been expected. In order to confirm it, the EUV energy was measured at different angular positions using ADMs and an FCII (Fig. 17.3). ADM units were placed at 0, 5, 15, 20, 25, 30, and 40 deg. Altogether eight channels were used simultaneously, including the FC-II (at 10 deg). Figure 17.10 shows the 200-shot-averaged angular distribution of EUV energy in millijoules per steradian (2% bandwidth) for 9-, 21-, and 40-sccm gas flow rates. Only data obtained at 2 kHz are provided here. At each flow rate, there was not a
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Figure 17.10 Angular distribution of inband EUV radiation observed in 2-kHz operation with 9-, 21-, and 40-sccm xenon flow rate. Integrated EUV energies within 40 deg are also shown (dashed lines).
large difference in the EUV energy from 0 through 15 deg. At larger angular positions, it was clearly seen that a higher flow rate made the profile broader. Therefore, the highest EUV energy (in other words, the highest equivalent solid angle) was obtained at 40 sccm, although the on-axis EUV energies did not differ from each other. On comparing these data with the previously measured data,9 the distribution profile was expected to fit the previous data at angles above 40 deg. Therefore, it can be estimated that EUV radiation existed in the region from 0 through about 70 deg. The integrated EUV energy, found by simply summing the EUV energy up to the designated angle, is also shown in Fig. 17.10. According to the following equation,10 the equivalent solid angle was calculated to be 1.45 sr: eq = 2π
θmax
Enorm (θ) sin θdθ
(sr),
(17.3)
θmin
where Enorm is the normalized EUV energy at each angular position. Figure 17.11 shows the inband EUV radiation image taken by a pinhole CCD camera from 40 deg off axis. The horizontal and vertical axes indicate the longitudinal and radial directions of the capillary. This figure indicates a very interesting feature of the Z-pinch plasma. The diameter of the radiating plasma ranged from 500 to 600 µm, depending on the gas flow rate. When the gas flow rate was low, the radiating plasma was located upstream inside the capillary. With increasing gas flow rate, it came to cover the whole capillary. Surprisingly, a small portion of
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Figure 17.11 Inband EUV radiation images taken by a pinhole CCD camera with two Mo/Si mirrors, for xenon flow rates of (a) 9, (b) 21, and (c) 40 sccm.
plasma ejected from the capillary was observed at 40 sccm of gas flow rate. The length of this plasma ejection was estimated to be a few millimeters. The edge of the capillary is completely open, so that plasma can be ejected to the outside of the capillary during and after the Z-pinch implosion. The broader angular distribution of higher-gas-flow shots was in good agreement with this plasma location. From the viewpoint of collection efficiency of the collector mirror, it is an advantage that radiating plasma is located outside and near the electrode. Also, the higher gas flow rates seemed likely to yield better EUV energy stability. However, the plasma ejection might cause a difficulty. In a DPP EUV source system, a debris-mitigation system must be placed in front of the capillary to prevent debris from damaging the collector mirrors. Plasma ejection, however, could damage the debris shield. There is thus great concern about the interaction between the plasma jet and the debris shield. Further investigation of this EUV image should allow good understanding of the physics of EUV-radiating Z-pinch plasmas. 17.4.3 Total EUV power Knowing the characteristics described above, we can calculate the EUV power from the source plasma as shown in Table 17.2. All data were obtained from the results of 2-kHz operation. It was experimentally found that the EUV energy increases as I 2 T , where I and T are the current amplitude and the current pulse duration. Modifying the output inductance resulted in shortening of the pulse and increase of current amplitude. The value I 2 T increased by a factor of 1.5, which almost equals the factor of increase of the EUV power from previously acquired data. 17.4.4 Performance on debris mitigation The basic concept of the debris mitigation system in a DPP is the change of direction of debris by collision with a gas flow curtain and successive debris trapping on the surface of debris shield plates. A sketch of the debris mitigation system is
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shown in Fig. 17.12. A picture of the debris shield plates on the capillary Z-pinch EUV source is shown in Fig. 17.13. To assess the performance of the debris mitigation system, a contamination analysis of the witness plate surfaces was carried out by a scanning electron microscope (SEM) and by energy dispersive x-ray spectroscopy (EDX). From the data analysis of EDX, a typical result is shown in Fig. 17.14. In this figure the ordinate is a detected amount ratio of contaminants to the substrate material of the witness plate. The results in former sections were obtained mainly with the previous debris Table 17.2 Latest EUV source output. Electrical stored energy Pulse repetition rate Dissipated electrical energy Dissipated electrical power On-axis EUV energy EUV energy stability over 50 pulses (σ)
14 J/pulse
Equivalent solid angle (0–70 deg)
1.45 sr
2 kHz 3.26 J/pulse 6.52 kW 4.33 mJ/sr ∼1%
EUV power (2π sr)∗
54.4 W 12.6 W 0.83% 0.19 %
Effective EUV power∗∗ CE (2π sr)∗ Effective CE∗∗
∗ 2π sr uniform radiation assumed. ∗∗ Equivalent solid angle used.
Figure 17.12 Sketch of debris mitigation system applied to an EUV source.
Figure 17.13 The debris shield plates on the capillary Z-pinch discharge EUV source.
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shield design. However, its performance has been remarkably improved by optimizing the gas flow rate, the gas outlet location, and the debris-shield design. To date one may say that debris from the capillary Z-pinch source is controllable. 17.4.5 IF profiles of inband EUV radiation Joint requirements on EUV sources were announced and opened to the public.1 These requirements are only a provisional guideline for EUV source developers, but without them source developers would lose the direction and sight of the target. In the joint requirements the EUV source power is specified only at an IF point according to the collector optics for EUV sources. This specification is presumably based on the difference in collector-optics designs and tasks between LPP and DPP sources. Two types of typical collection optics for capillary Z-pinch EUV sources are shown in Fig. 17.15. In general, a grazing-incidence collector has better collection efficiency than a Schwarzschild collector. However, a Schwarzschild collector consisting of a Mo/Si multilayer has intrinsic wavelength selectivity for inband radiation, while a grazing-incidence collector does not. To date, EUVA has introduced
Figure 17.14 Contamination analysis of witness-plate surfaces by SEM/EDX.
Figure 17.15 Two types of typical collection optics: (a) grazing-incidence collector; (b) normal-incidence collector (Schwarzschild type).
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both types of collectors and has established experimental evaluation and simulation tools. The basic procedure of evaluation of the collector optics is shown in Figs. 17.16 and 17.17. Collector mirrors can be aligned in all the directions shown in Fig. 17.16. IF images can be stored via a CCD camera with a Zr/Si3 N4 filter. These images can be analyzed and compared with simulation results. In Fig. 17.17, the slit, which was specially designed as a position index of radiation flux, was inserted between a gas curtain and a collector when a grazing-incidence collector was evaluated. Typical focus images and analyzed data on energy density distributions are shown in Figs. 17.18, 17.19, 17.20, and 17.21. In Fig. 17.19 the analyzed experimental beam profile at the IF was in good agreement with the simulation results. It has been shown that the focusing capability is good as designed. Adequacy of our simulation tools was also confirmed. In Fig. 17.21 the slight discrepancy at radii larger than 5 mm is due to the absence of part of the focused image from the CCD detector.
Figure 17.16 Procedure of evaluation of collector mirrors. Mirror alignment parameters are also shown.
Figure 17.17 Schematic sketch of the evaluation system for collector mirrors. The slit was used only for grazing incidence.
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Figure 17.18 Typical IF image observed with a normal incident collector (Schwarzschild type) by using a back-illuminated CCD camera with a Zr/Si3 N4 filter.
Figure 17.19 Typical IF image observed with a grazing-incidence collector by using a back-illuminated CCD camera with Zr/Si3 N4 filter.
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Figure 17.20 Comparison of experimental beam profile at IF with a simulation in the case of a grazing-incidence collector. The result was in good agreement with the simulation.
Figure 17.21 Comparison of experimental beam profile at IF with a simulation. The result was in good agreement with the simulation in the case of a normal-incidence collector (Schwarzschild type).
17.5 Conclusions This chapter described features and characteristics of the capillary Z-pinch EUV source. An EUV source power of 54.4 W (2π sr, 2% bandwidth) was achieved in 2-kHz operation. At this time, a power of 121 W (2π sr, 2% bandwidth) has been achieved with a newly developed source in 7-kHz operation. An IF power of 8.4 W has been obtained with the use of a single grazing-incidence mirror. Lifetime tests for electrodes and collector mirror have started, and a component lifetime of more than 107 shots has been checked so far. Although the lifetime of neither electrodes nor collector optics meets the requirements yet, the causes of the problem have always been identified. Using our experimental test stand, many aspects of the radiation characteristics were evaluated. The properties of the EUV output power in 2-kHz operation were different from those at low repetition rate. The angular distributions of inband EUV
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radiation were explained, and the equivalent solid angle was calculated as 1.45 sr. Inband EUV images taken by a pinhole camera showed very interesting behavior of the radiating plasma in the capillary and explained the angular distribution of radiation. Moreover, two types of collectors were introduced, and EUVA has established experimental evaluation and simulation tools. Acknowledgments All the authors would like to thank NEDO for substantial support. This work has been performed partly in collaboration with the Tokyo Institute of Technology and Kumamoto University. The authors would like to thank all the researchers engaged in this program for their helpful assistance. References 1. Y. Watanabe, K. Ota, and H. Franken, “Joint specifications,” EUV Source Workshop, Antwerp, Belgium (September 2003). Proceedings available at www.sematech.org. 2. I. V. Fomenkov, R. M. Ness, I. R. Oliver, et al., “Performance and scaling of a dense plasma focus light source for EUV lithography,” Proc. SPIE 5037, 807–821 (2003). 3. J. Pankert, K. Bergmann, J. Klein, et al., “Physical properties of the HCT EUV source,” Proc. SPIE 5037, 112–118 (2003). 4. M. A. Klosner and W. T. Silfvast, “Intense xenon capillary discharge extremeultraviolet source in the 10–16-nm-wavelength region,” Opt. Lett. 23(20), 1609–1611 (1998). 5. U. Stamm, I. Ahmad, I. Balogh, et al., “High-power EUV lithography sources based on gas discharges and laser-produced plasmas,” Proc. SPIE 5037, 119– 129 (2003). 6. M. W. McGeoch and C. T. Pike, “Star pinch scalable EUV source,” Proc. SPIE 5037, 141–146 (2003). 7. M. G. Haines, S. V. Lebedev, J. P. Chittenden, et al., “The past, present, and future of Z pinches,” Phys. Plasmas 7(5), 1672–1680 (2000). 8. R. Stuik, F. Scholze, J. Tümmler, and F. Bijkerk, “Absolute calibration of a multilayer-based XUV diagnostic,” Nucl. Instrum. Methods Phys. Res. Sect. A 492, 305–316 (2002). 9. Y. Teramoto, H. Sato, K. Bessho, et al., “High repetition rate MPC generatordriven capillary Z-pinch EUV source,” Proc. Fourth International Symposium on Pulsed Power and Plasma Applications and International Workshop on Applications of Pulsed Power to Nanosized Materials, Institute of Electrical Engineers of Japan, Korea Electrotexhnology Research Institute, and China Academy of Engineering Phisics, 82–87 (2003). 10. G. Derra and W. Singer, “Collection efficiency of EUV source,” Proc. SPIE 5037, 728–741 (2003).
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Yusuke Teramoto received the B.S., M.S., and Ph.D. degrees in electrical engineering in 1998, 2000, and 2002, respectively, from Kumamoto University, Japan. He joined Ushio Inc., Japan, in 2002. He is currently working for the Extreme Ultraviolet Lithography System Development Association (EUVA), Japan. He is a member of the IEEE and the Institute of Electrical Engineers of Japan. Hiroto Sato received the B.S. in physics from Nagoya University, Japan, in 1986. He joined Ushio Inc., Japan, in 1986 and has been working on various aspects of light sources for industrial applications. He moved to the EUVA in 2002, and is taking charge of the development of EUV light sources. He is now a lead researcher of EUVA R&D Center, Gotenba Branch. Masaki Yoshioka received the B.S. and M.S. degrees in physical chemistry from the University of Osaka Prefecture, Japan, in 1983 and 1985, respectively. He also received a M.S. degree in chemistry from State University of New York at Stony Brook in 1990. He joined Ushio Inc., Japan, in 1985 and is developing efficient light sources for industry. He is a member of the Japanese Society of Applied Physics and the Illuminating Engineering Institute of Japan.
Chapter 18
Plasma Capillary Source Željko Andrei´c, Samir Ellwi, and H.-J. Kunze Contents 18.1 18.2 18.3 18.4
Introduction Theoretical Modeling Gas-Filled Capillaries Ablative Capillary Discharges 18.4.1 Polyacetal capillary 18.4.2 PVC capillary 18.5 Different Additives 18.6 Conclusion Acknowledgments References
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18.1 Introduction Capillary discharges provide a simple means to produce hot and dense plasmas that are brilliant radiators in the EUV and soft x-ray spectral regions. Early investigations by Bogen et al.1 revealed strong line emission down to 3 nm, and McCorkle was the first to point out a possible application to lithography.2 Capillary discharges are usually compact, allow efficient energy coupling, and are characterized by a small diameter-to-length ratio. The radiating hot plasma is either produced from a gas filling the discharge tube or, when operated at nearvacuum, from material ablated from the wall by an initial sliding spark, radiation from the hot plasma and heat flow to the wall providing further wall ablation. The smaller the capillary diameter, the stronger the wall ablation is. Also, a two-step operation employing a prepulse to evaporate wall material for the main discharge has been demonstrated.3 Gas-filled capillaries have diameters typically larger than 1 mm, the diameters of ablative setups being 1 mm and smaller. The high current through the capillary results in pinching of the plasma to form the hot plasma column along the axis. In fast discharges this pinch effect is preceded by a cylindrical shock wave with consequent heating. Although in quasisteady state, standard Z pinches are inherently unstable against the growth of the 523
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m = 0 sausage and the m = 1 kink instability over an Alfvén transit time, in capillary discharges weakly ionized plasma and/or the influx of ablated wall material more or less bridges the region between the wall and the hot plasma column and stabilizes the latter. Exceptions are possible, and the plasma becomes unstable if conditions can be found under which the plasma indeed is fully detached from the wall.4 Capillary discharges can be characterized also by the period of the discharge and consequently by the current driver. Extremely fast discharges with a first halfcycle duration of the current well below 100 ns are driven by transmission lines, which are pulse-charged by appropriate Marx generators. Operation of such fast discharges is usually at high voltages. The fast rise time is mandatory for driving collisionally excited soft-x-ray lasers,5 but the short duration of EUV emission discourages application to lithography, where the delivered radiant energy is important. An extraordinarily short duration of emission, 5 ns, has been achieved in a device that combines the features of a transient hollow-cathode discharge with the inherent characteristics of a capillary discharge.6 Half-cycle durations of 100 ns and above are achieved by conventionally discharging capacitors but in carefully designed low-inductance arrangements. Rather straightforward designs of the discharge circuit are used for pulse durations of 0.5 µs and longer. 18.2 Theoretical Modeling Modeling of capillary discharges is, in principle, modeling of Z pinches, which is extensively discussed in Secs. 18.2.4 to 18.2.6 of this chapter. Depending on the degree of sophistication, this involves solving either a simple shock-wave or snowplow model7 combined with the equation of the electrical circuit, or solving the complete magnetohydrodynamic (MHD) fluid equations.8 Through a particle source term and a radiative loss term, the plasma equations are coupled further with the set of kinetic rate equations governing ionization and recombination of the atomic species in the plasma and the excitation of their levels and hence the emission of radiation. At high plasma densities radiative transport must be considered too. In contrast to most classical Z-pinch discharges, the main process that must be taken into account in addition in capillaries is the ablation of the wall material. It is heated and ionized, which can lead to a significant redistribution of the electric current and thus to a change of the pinch dynamics. In general, most simulations describe the plasma formation in capillaries sufficiently well and thus may be used for scaling and design purposes. 18.3 Gas-Filled Capillaries Tubes of gas-filled capillaries are usually of polyacetal [(CH2 O)n ], of quartz, or of a ceramic, the last leading to the least contamination of the hot plasma by impurities, the dominant one usually being oxygen. For applications in the VUV at sufficiently long wavelengths, capillary discharges can be designed to emit at the
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blackbody limit within a narrow wavelength interval at selected wavelengths. The resulting radiant energy thus depends only on the temperature of the plasma and the duration of emission. The crucial quantity is the optical depth of a line, which in the case of Doppler broadening is given at the line center λ0 by τ(λ0 ) = πre λ20 fqp ni (q)
Mc2 . 2πkT λ20
Here re is the classical electron radius, fqp is the absorption oscillator strength from the lower level q to the upper level p, ni (q) is the population density of the lower level q, M is the mass of the ion, and is the length of the emitting plasma. For τ(λ0 ) > 3 the radiance of the line has approached the Planck curve to better than 5%. The emission of such a pseudo-Planck radiator at four wavelengths between 70 and 80 nm was demonstrated by Juschkin et al.9 The capillary was a 9-cm-long ceramic tube of aluminum oxide with an inner diameter of 6 mm. The capacitor bank was selected to be 4.8 µF, which corresponds to an initial electrical energy of 240 J when charged to 10 kV. With a resistance of the plasma channel of 0.2 , the discharge was strongly damped; the current rise time was 0.7 µs with a total duration of ≈2 µs. Discharges with argon and neon filling or mixtures of both were analyzed with initial filling pressures of 5 to 100 Pa; filling pressures around 20 Pa were found to be optimal. The duration of emission was up to 700 µs. Figure 18.1 shows a
Figure 18.1 Spectrum of a discharge with argon filling (20 Pa). (Reprinted from Ref. 9 with permission from the Institute of Physics Publishing Ltd.)
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time-integrated spectrum between 66 and 73 nm. Both resonance lines of Ar viii at 70.0 and 71.4 nm emit at the Planck limit. The intensities of the two lines are equal; in the optically thin case their intensity ratio is 2:1. The results for the Ne viii resonance lines at 77.0 and 78.0 nm were similar. Time-resolved studies showed a duration of the line emission up to 700 ns. It is rather straightforward to calibrate the emission at these wavelengths, since a standard VUV source is available. It is a calibrated high-current hollow-cathode source operated at a constant current of 1 A.10,11 The emitted energy per unit solid angle in each of the four lines is 0.37 mJ sr−1 . A slit installed for differential pumping to reduce absorption by the filling gas limited the usable solid angle; it was determined to be 2 × 10−2 sr. Studies of discharges with krypton and xenon filling12 were carried out with the capillary length reduced to 6 cm, which reduced the resistance of the capillary plasma channel to ≈0.15 . The floating electrode of the spark gap, which serves as the cathode of the discharge after triggering, was changed to a hollow-cathode type: bore diameter 5 mm, depth 9 mm, exit hole 2 mm in diameter. This improved the plasma formation. The emission was recorded in the wavelength region from 5 to 35 nm employing a flat-field spectrograph. The initial filling pressure was varied in the range 10–150 Pa; the charging voltages changed from 5 to 10 kV. The absolute calibration of the flat-field spectrograph including the microchannel plate (MCP) detector posed some problems, since the reference hollow-cathode arc displays only an extremely weak emission in this spectral region, hardly above the noise level of the MCP. Some approximate calibration was carried out, therefore, by indirect means: spectra both from the arc and from the capillary discharge were recorded on film and compared with each other, taking into account the different exposure times. Figure 18.2 shows spectra of Kr and Xe taken at the time of maximum emission for several charging voltages. It is important to mention that the spectrum in Fig. 18.2 was generated under a different operation regime from that of Juschkin et al.12 18.4 Ablative Capillary Discharges Ablative capillaries allow us to exploit plasmas of solid materials and thus expand our choice of ions capable of producing EUV radiation. The discharge device is even simpler than the one needed for gas discharges, because a fast switch is not needed to apply the high voltage (HV) to the capillary electrodes. The HV can be applied directly to them, and triggering is done by a low-energy HV pulse between a small auxiliary electrode and one capillary electrode. On the other hand, a lot of debris is produced, and capillaries have limited lifetime, both of which effects seriously restrict the utilization of such a device in applications where a high repetition rate and/or absence of debris are required.
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Figure 18.2 Kr and Xe spectra in the EUV region.
18.4.1 Polyacetal capillary Polyacetal (POM) is a standard material for ablative capillaries. It is robust, withstands many discharges, and does not produce too much debris. In the last few decades ablative capillary discharges utilizing POM as the capillary material have been extensively studied in connection with EUV lasing of the C VI Balmer α line at 18.2 nm. The noncoherent spectrum of a plasma produced in a POM capillary is dominated by strong O V and O VI lines. Similarly, capillaries made of polyethylene are almost oxygen-free, and their spectrum is dominated by carbon lines. The broad peak around 13.5 nm is composed of individual C VI and C V lines, some of which are lines of shorter wavelength whose higher spectral orders appear here. The intensity of this “peak” is very low, and hence the polyethylene spectrum in Fig. 18.3 was multiplied by factor 5 relative to the POM spectrum to make details visible. The spectrum of the POM plasma is of some interest for us because POM is often used as the capping material for the PVC capillaries and thus contributes to some extent to the EUV spectra of such composites. 18.4.2 PVC capillary A few years ago13 we found out that capillaries made of PVC, which was never used before in such applications, are capable of producing intense bursts of EUV radiation around the very interesting wavelength of 13.5 nm. Figure 18.4 shows a typical spectrum recorded at the time of maximum emission. The narrowband emission at 13.5 nm matches the reflectivity curves of Mo-Si mirrors. The same peak is also seen at 27 nm in the second spectral order of the spectrograph
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Figure 18.3 Typical EUV spectra of a polyacetal (POM) and a polyethylene capillary. The intensities of the polyethylene spectrum are multiplied by a factor 5 relative to the POM spectrum.
Figure 18.4 EUV spectrum of a PVC capillary at the time of maximum emission. The 13.5-nm peak is also seen at 27 nm in the second spectral order.
employed.14,15 The remaining weak lines correspond as before to strong transitions in O V and O VI. The great advantage of this source over other sources is evident from the figure: apart from the strong 13.5-nm band, very little EUV radiation is produced in the spectral region shown. As a consequence the source has the
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potential of very high efficiency, and, in addition, the thermal load from the outof-band radiation on any collection optics is greatly reduced for the same inband power. On comparing this spectrum with spectra of LPPs,16–18 it becomes evident that the emission band corresponds to unresolved transition arrays (UTAs) of the type 4p-4d, 4p-4f, and 4d-5f in multiply ionized SnZ+ ions, where Z is between 5 and 12. The extremely narrowband emission (FWHM of about 4%) is in striking contrast to the emission of LPPs. Studies done by O’Sullivan and Faulkner on LPPs with a varying amount of Sn in the plasmas17 suggest that this is connected with the low concentration of Sn in PVC. For example, the concentration of Sn in the PVC we used is around 0.4%. Extensive studies showed that, for the device used, capillaries with bore diameters around 0.8 mm and lengths between 20 and 40 mm are optimal. PVC alone produces a lot of debris, which after a few shots also causes triggering problems. This specific problem was solved by using composite capillaries (Fig. 18.5), where a PVC capillary is capped at both ends with short pieces of POM capillaries. Such a form of construction reduces triggering problems, extends the lifetime of the capillary almost tenfold, and allows the use of larger discharge energies. The comparison of spectra recorded with a bare PCV capillary and those from composite capillaries having the same length of the PVC part showed that the 13.5-nm peak
Figure 18.5 Construction of a typical PVC capillary. The end caps are typically 5 mm in length, while the PVC section in the middle has a length between 20 and 30 mm.
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is hardly affected by the capping. The only observable effect is that the intensities of the O V and O VI lines are increased by about 30%. Figure 18.6 shows the spectrum at the time of maximum emission for various discharge voltages. At higher voltages the intensity of the 13.5-nm band rapidly increases, but the lifetime of the capillary decreases drastically. Above 14 kV only a few shots are possible before capillary breakdown. Also, the conversion efficiency (CE) at higher voltages starts to drop. The CE is defined here as the ratio of total inband EUV energy (integrated over the time of the discharge) to the total electrical energy initially stored in the discharge capacitors. Figure 18.7 displays this efficiency as a function of the electrical energy. A maximum is observed at the input energy of 5 J, corresponding to a charging voltage of 10 kV. Lifetime studies were performed at a charging voltage of 8 kV and are shown in Fig. 18.8. After 300 discharges the EUV emission has dropped by about a factor of 2 and the inner diameter of the capillary has increased from 0.8 to 1.2 mm, which reveals an average wall erosion of 0.7 µm per discharge, or an ablation of about 10 µg/cm2 per discharge. The absolute calibration of the emission was done with recently developed tools: a multilayer (ML) calibration setup known as Flying Circus (Sec. 18.5.1) and an energy monitor constructed by AIXUV, optimized for 13.5 nm and 2% bandwidth (Sec. 18.5.2). With both calibration tools the emission characteristic was also determined: it is more or less fixed by the geometry of the capillary setup, and the FWHM of the radiation cone is about 40 mrad. This corresponds to inband radiant energy of 0.48 ± 0.02 mJ/sr.
Figure 18.6 EUV spectrum of a PVC capillary at time of maximum emission for different discharge voltages.
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Figure 18.7 The CE as a function of input electrical energy.
Figure 18.8 Variation of inband energy as a function of the number of shots done through the particular capillary.
18.5 Different Additives Sn is not the only candidate for EUV-band emission. By using additives with Zn content19,20 we were able to produce emission bands at 10 and 15.5 nm, and these are certainly not the only possibilities (see Fig. 18.9). One very attractive possibility is to shift the emission band to shorter wavelengths and to enter the “water window,” which is of great interest for future EUV microscopy of biological spec-
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Figure 18.9 Different chemical elements in PVC additives can produce very different EUV spectra, or even suppress the band radiation totally.
imens. Research on this topic is in progress. On the other hand, the addition of carbon in the form of soot (a standard procedure to make black PVC) kills the band emission totally and leaves the usual EUV line spectrum similar to that of POM. 18.6 Conclusion In conclusion, inband EUV radiation can be produced with high efficiency by employing a PVC ablative capillary discharge. However, these discharges are only suitable where low EUV power is asked for—as, for instance, for EUV MLM calibration, EUV mask inspection (which requires high power and high brightness), and EUV spectrometer calibration. It will be extremely difficult to develop this into a source for EUVL because of the ablation from the wall of the capillary, which limits the lifetime, causes problems with the discharges themselves, and last but not least, produces debris that will damage the MLM optics. These features are certainly inherent in all ablative capillary discharges. As the spectrum showed no indication of self-absorption, it is possible in principle to increase the efficiency further by simply employing PVC with a higher concentration of Sn. A CE of 2.4% with a Sn concentration of 2% in PVC seems entirely feasible. Acknowledgments One of the authors (Ž. A.) would like to acknowledge support by the Alexander von Humbold-Stiftung. This work was also partially supported by the Croatian
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Ministry of Science and Technology (scientific project #0195052). We also thank K. Niemax for the analysis of PVC done in his institute, F. Bijkerk (FOM) and C. Bruineman (SCIENTEC Engineering) for allowing us to use the Flying Circus, and R. Lebert and L. Juschkin from AIXUV for supplying us with their energy monitor. References 1. P. Bogen, H. Conrads, G. Gatti, and W. Kohlhaas, “Continuum radiation source of high intensity,” J. Opt. Soc. Am. 58, 203–206 (1968). 2. R. A. McCorkle, “The high-power sliding-spark capillary discharge in vacuum: Variations and applications,” Appl. Phys. A 26, 261–270 (1981). 3. M. Levin, G. Marcus, A. Pukhov, A. Zigler, and P. Sasorov, “High-current capillary discharge with prepulse ablative plasma,” J. Appl. Phys. 93, 851–854 (2003). 4. S. Ellwi, Z. Andreic, S. Ferri, L. Juschkin, K. Koshelev, and H.-J. Kunze, “Induced m = 0 instability in fast ablative discharges and possible utilisation for X-ray lasers,” Nukleonika 46, 1–3 (2001). 5. J. J. Rocca, “Table-top soft x-ray lasers,” Rev. Sci. Instrum. 70, 3799–3827 (1999). 6. P. Choi and M. Favre, “Fast pulsed hollow cathode capillary discharge device,” Rev. Sci. Instrum. 69, 3118–3122 (1998). 7. P. Vrba and M. Vrbova, “Z-pinch evolution in capillary discharge,” Contrib. Plasma Phys. 40, 581–595 (2000). 8. N. A. Bobova, S. V. Bulanov, T. L. Radinkova, and P. V. Sasarov, “Dynamics of a pinch discharge in capillaries,” Plasma Phys. Rep. 22, 349–362 (1996). 9. L. Juschkin, A. Hildebrand, and H.-J. Kunze, “A capillary discharge as a pseudo-Planck radiator in the vacuum ultraviolet,” Plasma Sources Sci. Technol. 8, 370–375 (1999). 10. K. Danzmann, M. Günther, J. Fischer, M. Kock, and M. Kühne, “High current hollow cathode as a radiometric transfer standard source for the extreme vacuum ultraviolet,” Appl. Opt. 27, 4947–4951 (1988). 11. J. Hollandt, M. Kühne, and B. Wende, “High-current hollow-cathode source as a radiant intensity standard in the 40–125-nm wavelength range,” Appl. Opt. 33, 68–74 (1994). 12. L. Juschkin, A. Chuvatin, S. V. Zakhrov, S. Ellwi, and H.-J. Kunze, “EUV emission from Kr and Xe capillary discharge plasmas,” J. Phys. D: Appl. Phys. 35, 210–227 (2002). 13. Ž. Andrei´c, S. S. Ellwi, S. Plesli´c, and H.-J. Kunze, “A simple XUV source at 13.5 nm based on ablative capillary discharge,” Surface Rev. Lett. 9, 627–530 (2002).
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14. T. Kita, T. Harada, N. Nakano, and H. Kuroda, “Mechanically ruled aberrationcorrected concave gratings for a flat-field grazing-incidence spectrograph,” Appl. Opt. 22, 512–513 (1983). 15. W. Schwanda, K. Eidmann, and M. C. Richardson, “Characterisation of a flatfield grazing-incidence XUV spectrograph,” J. X-Ray Sci. Technol. 4, 8–17 (1993). 16. A. P. Shevelko, L. A. Shmaenok, S. S. Churilov, R. K. F. J. Bastiaensen, and F. Bijkerk, “Extreme ultraviolet spectroscopy of a laser plasma source for lithography,” Phys. Scripta 57, 276–282 (1998). 17. G. O’Sullivan and R. Faulkner, “Tunable narrowband soft x-ray source for projection lithography,” Opt. Eng. 33, 3978–3983 (1994). 18. I. W. Choi, H. Daido, S. Yamagami, et al., “Detailed space-resolved characterization of a laser plasma soft-x-ray source at 13.5 nm with tin and tin oxides,” J. Opt. Soc. Am. B 17, 1616–1625 (2000). 19. Ž. Andrei´c, S. S. Ellwi, S. Plesli´c, and H.-J. Kunze, “In-band EUV radiation of ablative capillary discharges in PVC,” Vacuum 71, 229–232 (2003). 20. S. Plesli´c, Ž. Andrei´c, S. S. Ellwi, and H.-J. Kunze, “Characteristics of capillary discharges as EUV sources of radiation in range of 10 . . . 16 nm,” Strojarstvo 44, 185–188 (2003).
Željko Andrei´c is a senior lecturer at the Faculty of Mining, Geology and Petroleum Engineering, University of Zagreb, Croatia, where he teaches courses in general physics and applied fluid mechanics. His main fields of interest are laser-produced and discharge plasmas, spectroscopy, spectroscopic and imaging instrumentation, astrophysics, and education. He is an Alexander von Humboldt Foundation fellow and is a member of the Croatian Physical Society, Croatian Astronomical Society, Višnjan Astronomical Observatory, and IAU. He has published more than 70 papers and conference reports as well as several textbooks. Samir Shakir Ellwi received M.Sc. (1994) and Ph.D. (1997) degrees in plasma physics from Essex University. Having worked on laser fusion programs, x-ray lasers, and EUV sources in the UK, Germany, and The Netherlands, he is currently leading the EUV program at Powerlase Ltd. (UK). His main fields of interest are LPPs, DPPs, and plasma spectroscopy. He has published more than 25 technical papers in the plasma field. H.-J. Kunze. See Chapter 6.
Section IV
Laser-Produced Plasma (LPP) Sources This section covers a large number of experimental approaches to the development of LPP-based EUV sources. The topics covered in these chapters include the development of targets, lasers, and system and source performance results. Chapter 19 covers the LPP source based on xenon droplet targets and Nd:YAG lasers. The measurements of CE and source power, and details of the collector development, are presented. Chapter 20 describes the approach of using spatially and temporally multiplexed lasers for scaling up laser power. A cryogenic xenon filament is used as a target for generating the LPP source. The performance results for tin targets and cost of ownership (CoO) issues of LPP-based EUV sources are discussed. Chapter 21 describes the concept of modular lasers to achieve laser power scaling. This work is based on xenon droplet targets that interact with modular laser beams in a web-like configuration. This source design uses grazing angle collector optics. Thermal load modeling of their collector and a xenon recirculation system are also explained. Chapter 22 describes the performance of an LPP source using xenon droplets and Nd:YAG lasers and presents the performance data of the system. Chapter 23 gives an overview of LPP technology with a focus on liquid-xenonjet targets. The chapter also describes techniques to generate a liquid-xenon jet and its characterization, presents source performance data, and discusses lifetime issues. Chapter 24 describes LPP source development work in the Engineering Test Stand (ETS), which is a fully integrated, alpha-class, full-field EUVL step-scan tool. Later in the chapter. LPP development work on this EUV source, which is based on a liquid xenon spray-jet using Nd:YAG lasers, is also presented. Chapter 25 reviews the development of high-power NdrYAG laser modules, which have demonstrated the highest laser power so far for application in an LPP source. The development of various xenon targets (aerosol spray, planer solid targets, filament targets, droplet targets) and the overall LPP system are described, and the system performance data are presented.
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Chapter 26 presents the mass-limited tin droplet-based LPP sources for producing EUV radiation. The topics covered include modeling of plasma parameters and a comparison with experimental data, source power data, debris measurement. and testing of debris mitigation techniques.
Chapter 19
Technology for LPP Sources Uwe Stamm and Kai Gäbel Contents 19.1 Introduction 19.1.1 Roadmap 19.1.2 Requirements for EUV sources for HVM 19.1.3 Challenges for HVM EUV sources 19.2 Physics of LPP-based EUV Generation 19.2.1 Physical principle of LPP 19.2.2 Emitter materials for LPP sources 19.3 Laser Target Modifications and Target Handling 19.4 Laser-Driver Technology for LPP EUV Sources 19.5 CE and Output Power—Experimental Data 19.6 Etendue, Source Size, and Source Collector 19.7 Scaling of Performance to HVM 19.8 Summary and Conclusion Acknowledgments References
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19.1 Introduction The availability of EUV light sources, measurement tools, and integrated test systems is of major importance for the development of EUVL to be used in highvolume chip manufacturing, which is expected to start in 2009. For economic use of EUVL, a throughput of 100 wafers per hour will be necessary, as estimated from the cost of an EUV exposure tool in combination with sophisticated throughput models. This means that light sources will be necessary that deliver an EUV output power of 115 W at 13.5 nm at the entrance of the illuminator system. The choice of the wavelength is derived from a general convention to use Mo/Si-based reflection coatings on the near-normal-incidence mirrors of the lithography system. The power specification in combination with the required lifetimes of source components and collector optics makes the source technology the most critical issue in developing EUVL. LPPs as sources for EUV radiation are a promising technical approach because of their physical principle, which allows one to manage the 537
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thermal load of source components to provide sufficient component lifetimes. As a result, the EUV output power seems to be scalable to high-volume manufacturing (HVM) requirements. At XTREME technologies GmbH—a joint venture of Lambda Physik AG, Göttingen, and Jenoptik LOS GmbH, Jena, Germany—EUV sources based on the generation of a plasma by an electrical gas discharge and by laser excitation have been investigated and developed since 2001. This chapter gives an overview of the basics of LPP EUV sources and their technology, the development roadmap, and the current state of the art of these light sources at XTREME technologies. An overview of GDPP EUV sources at XTREME technologies is contained in Chapter 14. 19.1.1 Roadmap The roadmap for the development of EUV sources until the stage of HVM using EUVL requires so-called microexposure tools (α and β tools), as well as early pre-HVM tools, for the development of the technology. Some of the leading semiconductor manufacturers are expected to ramp up EUVL for HVM at the beginning of 2009, in parallel with 193-nm immersion excimer laser lithography. To support this roadmap, first microexposure tools with small field size were installed in the semiconductor industry as technology pathfinders in 2004. α tools needed to be equipped with sources with 5-W output at lithography exposure-tool manufacturers in 2004. β exposure tools required 15-W EUV sources in 2005. Pre-HVM EUV exposure tools will need the integration of sources with 25–50-W power in late 2006. Finally, HVM sources with 115 W power will be needed starting in 2008. 19.1.2 Requirements for EUV sources for HVM Lithography exposure-tool manufacturers have agreed to joint top-level specifications of the EUV source performance for HVM using EUVL. The specifications for various EUV source parameters are summarized in Table 19.1. The collector optics module separates the plasma EUV generator from the illumination optics.1 The specifications of the EUV source parameters listed in the table hold for the focal plane behind a first-source collector optics. This optics separates the source from the EUV exposure tool. The focal plane defines a clear interface between source and exposure tool—it is often called the intermediate focus (IF). How tremendous these power requirements on LPP EUV sources are becomes clear when the beam path in the source collector from the plasma to the IF is considered. A schematic view of the LPP source collector module is shown in Fig. 19.1. The source collector to a large extent surrounds the LPP EUV plasma source and is therefore deeply integrated into the source. In Table 19.2, estimates of the necessary EUV power emitted into a 2π-sr solid angle are made, based on the 115W EUV power specification in the IF for HVM LPP sources. Problems in achieving the necessary power may result from the requirement that the EUV emission volume must show a diameter of about 1 mm or smaller because of the etendue limit defined by the optical system of the exposure tool (see Table 19.1). EUV light
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Table 19.1 Requirements for EUV source parameters to be installed in EUVL HVM tools. Source parameter
Requirement
Central wavelength EUV power (inband) at IF Repetition frequency Integrated energy stability (3σ, over 50 pulses) Maximum solid angle of input to illuminator Maximum etendue (area × solid angle) Illuminator optics lifetime (behind IF)
13.5 nm 115 W ≥7000–10,000 Hz <0.3% 0.03–0.2 sr 3.3 mm2 sr 30,000 h
Table 19.2 EUV power emitted into a 2π-sr solid angle necessary for HVM LPP sources to achieve 115-W power at the entrance of the illuminator optics system (IF) of the EUV exposure tool. Etendue acceptance factor Transmission of debris mitigation/obscuration Transmission of gas in source collector module Angle-averaged collector reflectivity Required power from the source within the collection angle Geometrical collector efficiency with respect to 2π sr Required power from the source emitted into 2π sr
1.0 0.95 0.9 0.50 269 W 0.8 336 W
Figure 19.1 Schematic view of an LPP collector module.
emitted from larger volumes cannot be transmitted through the optical system of the EUV exposure tool. The optical system of the exposure tool determines which fraction of the EUV volume in the IF can be used. Ideally, the etendue acceptance factor is 1. Laser plasma sources excel in high brightness and small plasma dimensions (see below), and hence are advantageous with respect to the etendue as compared with DPP sources, which tend to generate a plasma of larger dimensions (see Chapters 12, 13, and 14). For the HVM EUV sources an etendue acceptance factor equal to 1 is therefore realistic. Additional geometrical losses occur because of the limited collection angles of typical collector optics, which collects only a fraction of the EUV emission from
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the plasma. Because of the small, high-brightness plasma, LPP collectors may be designed to collect radiation emitted into a solid angle of up to 5 sr. This is about 80% of the power emitted into a solid angle of 2π sr. Further losses arise from the limited reflectivity of the collector optics, about 50% averaged over all angles. The absorption by the gas around the target—which is used for debris stopping—is expected to amount to about 10%. Debris stopping is needed to protect the collector optics from degradation by energetic particle bombardment. Taking into account these losses, the required power from the EUV source into 2π sr amounts to about 340 W for the HVM LPP sources. Also under discussion is the possible need for an additional spectral filter in the beam path, which could increase the power requirement by another factor of 2. However, because of the additional loss of 50%, the use of a spectral purity filter is likely not an option for EUVL. Compared, for example, to 193-nm excimer laser lithography, where 20 to 40 W of power out of the laser is available, the power requirement for EUV sources is extremely high. 19.1.3 Challenges for HVM EUV sources For LPP HVM sources we see two major challenges. The first challenge results from the required power. As discussed above, the necessary output power for HVM sources amounts to 340 W in 2π sr in 2% bandwidth at 13.5 nm. The conversion efficiency (CE) from laser light into EUV inband radiation in 2π sr is expected to reach 1% or slightly higher values for HVM sources with xenon targets, or 3–4% with metal targets such as tin or lithium, based on experimental data achieved today (see below). Metal-fueled sources, however, will likely require mitigation devices to prevent the deposition of metal on the collector optics. Today it is not clear how much loss these devices will introduce into the EUV beam path. In the most optimistic prospect, no additional losses will be introduced; in a more realistic one, additional losses may reach 50%. Therefore the driver lasers should have about 34,000 W (8500 to 24,000 W) of power to excite a xenon (a tin or lithium) target. The most powerful commercial solid state lasers have been developed for machining applications such as welding. These lasers operate continuous wave (cw) with an average power of up to 6 kW. However, pulsed Q-switched laser systems with single-pulse duration of about 10 ns are required for the EUV source application. Hence, it will be crucial for EUVL source development based on LPP technology to build highly efficient lasers with reliable modules of proven design. The second challenge of any LPP EUV source is to ensure a long lifetime of the collector mirror, which faces the plasma directly. Mitigation of debris (e.g., particulate emission from the source) and related effects on collector lifetime are currently under intense investigation, not only at XTREME technologies. Although debris mitigation schemes (see sections below) to realize reasonably long collector lifetimes look very encouraging, the final achievement and the verification of these lifetimes will require considerable effort, because only rather limited data at high-average power are available today, and measurement procedures are not yet adequately established; furthermore, almost no experience exists with respect to
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the long-term behavior of optics under the harsh radiative conditions of a lithography source. 19.2 Physics of LPP-based EUV Generation 19.2.1 Physical principle of LPP At XTREME technologies, the most promising approach for EUVL sources— the excitation of a very hot plasma—is employed. This is a well-known method that has been used in research laboratories for many years. The spectral emission properties of the plasma are approximately described using Planck’s formula for blackbody radiation. The temperature T of the plasma determines the maximum emission wavelength λmax : λmax =
2898 µm K T
λmax =
250 nm eV . T
or
For the emission maximum to be positioned at 13.5 nm the temperature of the plasma must be about 220,000 K. This plasma temperature can be reached either by excitation through a pulsed electrical discharge (gas DPP) or through pulsed laser radiation (LPP). In comparison with the excimer laser radiation currently applied in DUV lithography, the plasma emission is incoherent and more or less isotropic (emission over 4π-sr solid angle). Exciting a plasma with a laser beam is a promising approach for an EUVL source, because the EUV-emitting plasma can be generated at a large distance from any hardware. So thermal control is readily achieved, and a large solid angle around the source is accessible with the collector optics, allowing high collection efficiency. When a laser beam impinges on a solid-density target, the leading edge of the laser pulse generates free electrons—in the case of a Nd:YAG laser and a xenon target, via multiphoton absorption. The free electrons are accelerated by the laser field; the mean kinetic energy Eosc of the oscillating electrons is Eosc = ( 14 )e2 E02 /(me ω2 ), with E02 = 2IL /(cε0 ) the square of the electric field strength in the laser beam of intensity I , e the elementary charge, ε0 the dielectric constant, me the mass of the electron, and ω the frequency of the light. The laser beam penetrates into an electron gas below a critical density ncrit = ω2 me ε0 /e2 at which the refractive index becomes imaginary and the light will be reflected. The critical density varies with the laser wavelength; typical numbers are 1019 e/cm3 for a CO2 laser (wavelength of 10 µm) and 1022 e/cm3 for an excimer laser (wavelength of 248 nm). The electrons collide with ions, and the plasma is heated. For
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laser pulses not too short and for sufficiently high densities (e.g., for collisionally dominated energy transport), electrons and ions can be characterized locally with a common temperature. Inverse bremsstrahlung (the electrical field accelerates electrons individually) is the dominant absorption mechanism for laser intensities below 1013 W/cm2 , which are typical of those used to drive an EUV plasma. The absorbed energy is transferred into radiation, excited by collisions or recombination, and into kinetic energy of the ions, e.g., in plasma expansion. Since the efficiency of inversebremsstrahlung absorption (IBA) decreases rapidly for densities below the critical density, the expansion leads to a diluted plasma, which becomes transparent to the laser light. This sets an upper limit on the pulse width of the driver laser of the order of 10 ns. The CE of laser energy in a narrow EUV band was estimated by Silvfast et al., assuming the plasma as a blackbody radiator.2 At a blackbody temperature of slightly above 20 eV the spectrum peaks at 13.5 nm. It should be noted that the emitted energy scales directly with the duration of the excitation, i.e., the laser pulse duration. The associated laser intensity is estimated, by the scaling law for a collision-dominated plasma and by using an experimental factor for typical EUV 4/9 plasmas, as T = 2.8IL .3 According to this calculation, the maximum CE of about 1.5% is obtained at a laser intensity of 2 × 1011 W/cm2 . Although a very simple model was used to derive the CE and the laser intensity, both values agree surprisingly well with experimental data. For more detailed theoretical descriptions, we refer readers to the modeling chapters in Section II of this book. Modeling an EUV plasma requires advanced numerical methods because of the gradients of the density and the temperature, their dependences on the laser wavelength, the radiation transport in the plasma, and the hydrodynamics, which vary with the detailed experimental conditions. 19.2.2 Emitter materials for LPP sources So far the laser intensity has been estimated that optimizes blackbody radiation in a narrow band at 13.5 nm. The radiative properties of the plasma can be further tailored by the selection of the emitting element. Several groups have investigated the efficiency of EUV generation from low-Z elements, such as Li and O-F, which emit a few separated lines in narrow bands at 13.5 and 13 nm, respectively.4–7 The highest CE into 2π sr, close to 0.5%, was achieved with a F-rich target excited with the second harmonic of a Nd:YAG laser.5 A systematic experimental survey of medium- and high-Z elements was performed in the mid-1990s to evaluate the efficiency of EUV laser plasmas as a function of the target element.8 Selected elements of atomic number Z ranging from 13 to 82 were excited by a Nd:YAG laser with pulse widths between 7.5 and 30 ns, and the EUV efficiency was recorded in a narrow channel at 13 nm. Figure 19.2 gives a graphical summary of the measured efficiency as a function of the atomic number. It should be noted that the highest efficiency for all investigated elements was found at a laser intensity of about 2 × 1011 W/cm2 .
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Figure 19.2 Relative CE into 13.5-nm radiation as a function of the atomic number of the emitter. The vertical line represents the atomic number of xenon. Data were taken from Ref. 8.
As a general trend it was observed that the efficiency increased with increasing atomic number. Pronounced maxima appear around atomic numbers 26 and 50. The highest efficiency was achieved with tin and antimony; high-Z elements such as gold were slightly less efficient. The maximum efficiency at Z = 50 can be explained by a manifold of strong 4d-4f transitions that fall into the 13.5-nm band for a range of ionization stages between 8+ and 13+. This emission feature is called an unresolved transition array (UTA), since several thousand transitions occur in a narrow band of roughly 0.5nm width.9 The emission characteristic of high-Z elements is a spectral quasicontinuum with lower spectral brightness. Recently Hanson et al. reported a CE of 2.7% obtained with lithium targets. The choice of the emitter material is not alone governed by the requirement of high efficiency but also driven by stringent requirements on source cleanliness. One of the inherent requirements on lithography sources is to collect the emitted power in a large solid angle at a wavelength that is highly absorbed in any material. Thus the collection optics must face the plasma without any protective membranes; this implies that the emission of any material that condenses on the optics should be limited to an absolute minimum. Kubiak et al.10 suggested the possibility of eliminating condensation of target material on the collector optics by using xenon as the emitter, which offers reasonably high efficiency. The theoretical efficiency of xenon is lower than that of tin, because the strong 4d-4f UTA peaks at about 11 nm, while the 13.5-nm radiation originates from a weaker 4d-5p UTA.11 Nonetheless we have demonstrated a CE of 1% in 2π sr and 2% bandwidth with quasi-mass-limited (see below), xenon-based laser plasma sources at XTREME
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technologies. This can be compared with a tin source operated in a very similar geometry of a regenerative tin jet as reported by Jansson et al.12 A CE of 2.5% in 2π sr and 2% bandwidth was achieved, but during the exposure of only a few thousand pulses tin layers of several nanometers’ thickness were condensed on optics samples. Condensation was completely absent in xenon sources. A general discussion of the debris of xenon laser plasmas will be given below. To address the condensation problem with metal-fueled sources, several advanced concepts have recently been introduced. A diluted tin target with a tin content below 10% was reported with a CE of about 1%, but the condensation was not quantitatively evaluated.13 A similar concept of supplying Sn clusters of submicron particles either in a gas flow or in droplets was suggested by Tomie.14 According to the experimental results obtained so far and assuming realistic experimental progress in the near future, we believe it possible to achieve a CE into 2π sr from dissolved Sn droplets of 3–4%, i.e., 3 to 4 times higher than expected from Xe. Despite the higher efficiency of tin, it may not be possible to use it in laser-plasma lithography sources owing to the difficulties of handling it, the potential losses due to tin or lithium debris, and the resulting short optics lifetimes. 19.3 Laser Target Modifications and Target Handling While many principal investigations of the EUV emission of laser plasmas were performed with slab targets, the demand for continuous target supply in a lithography source prevents the application of this kind of target. Moreover, the requirement of low debris production in the source cannot be fulfilled with slab targets. The reason is a shock wave, which propagates in the thick slab and causes the ejection of tremendous amounts of material from the bulk.15 A major improvement can be achieved with tape targets, which can in principle be operated over long periods of time and also reduce the debris ejection, since the shock waves break through the rear surface and eject most of the material there.16 However, the low-intensity region of the laser beam at the edge also interacts with target material and generates debris in the forward direction. As a general solution to excessive debris production, the concept of the masslimited target was introduced in the early 1990s.17 The basic idea of the masslimited target is to supply only the amount of target material that contributes to the EUV radiation. This ideal target was suggested to consist of a stream of ∼100-µm disks with a submicron thickness that corresponds to the ablation depth. Based on energy considerations, we estimate 5 × 1014 to 5 × 1016 ions per laser pulse as an approximate value for the required emitters, depending somewhat on the exact emitter species and the irradiation conditions. The most promising method to generate a practical mass-limited target is a stream of droplets of some 10-µm diameter that is injected into the laser focus.18 Such a droplet stream is generated by forcing a liquid through an injection system in the EUV chamber. In the case of negligible thermodynamical effects, a continuous liquid cylinder leaves the exit orifice of the injector and decays due to capillary
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forces into individual droplets.19 This decay process is usually enhanced by a resonant pressure modulation to stabilize the frequency of droplet formation. If an element with a high vapor pressure, such as xenon, is injected into a vacuum chamber, the rapid evaporation of the material leads to freezing of the liquid cylinder before any droplet formation takes place. For example, Hansson et al. used such a continuous frozen xenon needle, commonly called a xenon jet, as a target for an EUV plasma.20 Such a target has the major advantages that the target material can be supplied for an arbitrary period of time, the amount of material that is excited by the laser beam is small compared to that for slab and tape targets, the continuous cylinder does not require any synchronization of the pulsed laser with the target, and a high target density is provided at large distances from the injection nozzle. The large standoff distance leads to a long lifetime of the injection system. The high target density is required for efficient absorption of the laser beam. The drawback of the continuous needle is that along the needle axis additional material is supplied, which interacts with low-intensity regions of the laser beam. This interaction generates larger debris particles, which impinge on surrounding source components. Moreover, in high-repetition facilities the additional xenon blow-off imposes an unnecessary gas load. Since the target is coupled to the injection system, shock waves excited by the laser pulse might drive the target unstable under the conditions of a lithography source that operates at high average power and high repetition rates. Figure 19.3 shows these two types of xenon targets that are being investigated at XTREME technologies: the continuous xenon needle and frozen xenon droplets. Today, frozen droplets are the favored solution for a production lithography source, because they constitute a real mass-limited target, and excitation is performed each time on individual, hydrodynamically decoupled volumes. The directional stability of our targets allows for EUV-plasma generation with very low shot-to-shot fluctuations up to standoff distances of several centimeters.
Figure 19.3 Different modifications of xenon targets (top: continuous frozen needle; bottom: frozen droplets) that are being investigated as targets for EUVL sources at XTREME technologies.
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It should be mentioned that several low-density targets have been investigated in the past, including gas puffs,21 cluster targets,22 and spray targets.23 These targets have in common that the mass stream is divergent, which allows for efficient laser absorption and EUV generation at distances of only a few millimeters from the nozzle. The small standoff distance, however, leads to high erosion rates at the injector nozzle and prevents thermal control at the power level, which will be required in a production-lithography source. 19.4 Laser-Driver Technology for LPP EUV Sources The laser technology depends on the pulse parameter values needed to excite an EUV-emitting plasma under optimal conditions and requires technologically robust solutions to generate a stable, high-average-power laser system. Ranges of laser parameters such as the pulse width and intensity were already derived in Sec. 19.2.2. Since the CE depends on the ion density, and thus the electron density, in the plasma during the emission, optimization can be achieved by choosing the appropriate laser wavelength. An optimum target density was derived from opacity requirements by Tomie14 for a Sn plasma with 3 × 1018 ions/cm3 , and by Masnavi24 by considering transient effects in a Xe plasma with several times 1017 ions/cm3 . Assuming a mean ionization state of 10+ in both cases, the associated electron density is in the range of about 5 × 1018 to 5 × 1019 cm−3 , which implies a laser wavelength >1 µm. These theoretical predictions are experimentally supported by slightly higher CEs for Sn plasmas with a Nd:YAG laser that is operated on the fundamental frequency rather than on the second harmonic.8 Since it is very likely that the required laser power of between 17 and 34 kW will not be achievable with a single laser, multiplexing of several lasers is required to bring the necessary total laser power onto the target. The spatial beam quality of a single laser necessary to achieve the above-mentioned intensities at the target depends on the kind of multiplexing and therefore cannot be specified in a general form. The required beam quality depends to a great extent on the particular scheme for superimposing individual lasers on the target, on the detailed focusing optics, and on the laser wavelength. Principal candidates for pulsed high-power lasers to drive an LPP EUV source are gas lasers, such as excimer lasers and CO2 lasers, and diode-pumped solid-state lasers. DUV excimer lasers are widely used in optical lithography, flat-panel display manufacturing, and ink-jet nozzle drilling in industry. They have been developed into reliable machines, which makes these lasers good candidates for driver lasers for LPP EUV sources. However, we see two reasons why excimer lasers are not the best candidates for LPP driver lasers. First, because of their short emission wavelength in the UV, excimer lasers are by physical principle much less efficient than comparable lasers operating at longer wavelengths. Because the ratio between spontaneous emission loss and stimulated emission is inversely proportional to the
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cube of the wavelength, it is about 80 times more difficult to generate the population inversion in a 248-nm excimer laser than in a 1064-nm Nd:YAG laser. Secondly, as mentioned above, it is probably not possible to achieve the power level required for HVM EUVL from a single excimer laser within the next couple of years, if it is possible at all. The excimer lasers developed for DUV optical lithography in master oscillator–power amplifier (MOPA) configurations have an output power of less than 0.1 kW. The commercial excimer lasers with the highest output power as used in flat-panel display manufacturing have an output power of about 0.3 kW operating at 300-Hz repetition frequency with 1-J pulse energy (for an overview of excimer lasers, see Ref. 25). In research laboratories 1-kW output power has been demonstrated for MOPA excimer lasers. The beam cross section of the high-power excimer lasers is about 30 × 10 mm. To get an idea how to achieve the necessary HVM laser power of between 8.5 and 34 kW, one has to consider that the output power of excimer lasers scales linearly both with repetition frequency and with beam cross section. Both parameters are limited by the fact that stable operation of excimer lasers and excimer amplifiers requires the exchange of about 3 to 5 times the gas volume of the beam cross section between two subsequent light pulses. Therefore the maximum power of excimer lasers is limited by the maximum gas velocity in them. Today gas velocities in excimer lasers are in the range 20 to 40 m/s. With future development efforts we believe it might be possible to achieve 100 to 200 m/s in reasonable-size industrial machines. This probably limits the power achievable from a single excimer laser to about 2 kW with a footprint of about 3–5 m2 . For HVM laser power levels, 4 to 17 of these lasers would have to be multiplexed. We believe this will not be feasible with reasonable technical effort and space requirements. The other gas-laser candidates, the CO2 lasers, have reached more than 40kW cw power and are commercially available with 50- to 100-ns pulses and 2-kW average power. However, the repetition rate is limited to a few hundred hertz at this power level, which would require temporal multiplexing of a large number of lasers to obtain the required repetition rate, >7 kHz, for a lithography production source. Moreover, the 10.6-µm laser wavelength imposes serious constraints on the focusability of the beam. The beam quality ranges between M 2 = 10 and 20 for one laser, so that a focal spot as small as that of a Nd:YAG beam, for example, may be difficult to achieve. The most serious concern, however, is the temporal pulse shape, which consists roughly of a 100-ns spike, containing half of the energy, followed by a tail of several hundred nanoseconds’ duration. Such a pulse shape does not meet the requirements of efficient EUV generation. It should be noted that the parameter values given are typical ones that could be improved; however, any significant alteration would be accompanied by a decrease of the total efficiency to a value well below 10%. Because of the serious limitations of gas lasers as the drivers for an LPP EUV source, most of the research is focused now on solid state lasers. Regardless of concept details, any advanced pump scheme for solid-state lasers is based on continuously operating laser diodes. This pump mode offers low heat
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deposition in the active medium, as compared to flashlamp pumping, and long lifetimes of the pump diodes, as compared to pulsed-diode operation. A more general consideration is the system layout, comprising either a manifold of individual pulsed lasers26 or a few multiplexed MOPA systems.27 In the following we will focus on the most promising concepts to obtain the necessary laser power from systems based on the MOPA architecture. To our knowledge the realization of all required system parameters simultaneously with a single oscillator of several hundred watts would be extremely difficult. The principal setup of a MOPA laser driving an LPP EUV source is shown in Fig. 19.4. A master oscillator is employed to define the short (nanosecond) pulse width and the repetition rate. The oscillator seeds the amplifier chain via a Faraday isolator. In the shown setup two continuously diode-pumped amplifiers are used to preamplify the injected pulses in a double-pass configuration. The preamplified pulses reach saturation in a single pass through two power amplifiers and are finally focused in the vacuum chamber for EUV generation. Several optics between the amplifiers serve to suppress amplified spontaneous emission and thermal birefringence. Such a laser system was developed in a collaboration between XTREME technologies and the Fraunhofer Institut für Lasertechnik (ILT) in Aachen. The design of the amplifier modules is based on high-power cw laser heads such as are used in commercial welding lasers. The commercial cw lasers achieve an average power of 2 kW in a four-head configuration with an M 2 of about 40. A photograph of one amplifier module is shown in Fig. 19.5. The amplifier uses a Nd:YAG laser rod, which is side-pumped by cw laser diodes. In the final setup that was employed to drive an LPP EUV source, the beam path was changed so that all amplifier heads are double-passed. The laser generates a maximum power of 500 W at a repetition rate of 10 kHz. The repetition rate can be set to any arbitrary value up to 10 kHz. The pulse width is weakly dependent on the repetition rate and reaches a maximum value of 15 ns at 10 kHz. The beam quality was determined with M 2 = 2 at all repetition rates.
Figure 19.4 Schematic of a high-power MOPA laser driving an LPP EUV source.
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Figure 19.5 Photograph of a rod amplifier module.
The advantage of this laser design is that it is based on a commercial highpower system and that all modifications required for pulsed operation were integrated on the optical bench of the commercial cw laser. This laser was used over more than a year to drive our high-power LPP EUV source with high reliability. The reduced output power compared to the cw system is directly related to the high beam quality of the pulsed system. Due to thermally induced aberrations, the energy in the outer regions of the amplifier rod can only be extracted partially. It should be noted that thermal aberrations are inherent in all high-power lasers. Based on this architecture, a second laser was developed with an average power of 1.2 kW at a repetition rate of 10 kHz. The higher power was achieved mainly by doubling the number of amplifier heads. Another major improvement was achieved in the seed power and in the beam guiding optics, which allow us to propagate a beam with M 2 = 10 through the amplifiers. This beam quality is consistent with our optics scheme for spatial multiplexing of several high-power lasers on the target to achieve the necessary power for a production lithography source. The optical efficiency of this laser (pulsed power divided by diode power) is 7.5%. Figure 19.6 shows a photograph of the high-power laboratory setup with the 1.2-kW laser on the left-hand side and the control panel in the foreground. Finally we will discuss alternative laser schemes that are based on diodepumped solid-state gain media with the laser wavelength at 1 µm. A zigzag slab geometry was already investigated in the mid-1990s as a very promising scheme for an LPP driver laser. The slab geometry offers lower thermal aberrations than the rod geometry because of the zigzag beam propagation, which averages over thermal distortions. Moreover, the good cooling access through the slab faces is advantageous for high-power operation. The drawback of a zigzag slab is the requirement of high optical quality of the slab faces used for the internal reflections
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Figure 19.6 Photograph of the 1.2-kW laser (left-hand side, in the background) in XTREME technologies’ high-power LPP EUV laboratory.
to generate the zigzag beam path in the slab. Because of these optical surfaces, the zigzag slab geometry is prone to parasitic modes, which limit the gain. However, one laser demonstrated 200-Hz operation with a pulse energy of 360 mJ in 1993. To achieve a beam that was ≈1.5 times diffraction-limited, a stimulated Brillouin scattering (SBS) mirror28 was used in the amplifier beam path. Such a nonlinear mirror serves as correction optics for thermal aberrations. An alternative approach for aberration correction is the use of adaptive mirrors. Although zigzag slab lasers have not yet found their way into the commercial market, prototypes have been used successfully as EUV driver lasers, as described elsewhere in this book. Another scheme that was recently introduced commercially in multikilowatt cw lasers is based on the disk laser geometry.29 The laser employs an Yb:YAG disk of about 200-µm thickness, which is pumped longitudinally. The laser beam propagates in several passes through the pumped central part of the disk. The disk is efficiently cooled at one face, so that thermal lensing is almost completely suppressed. In practical realizations the cooling is technologically demanding, since the mirror coating must be deposited on the cooling surface. Using Yb:YAG as the lasing medium enhances the quantum efficiency as a consequence of the reduced wavelength difference between pump and lasing wavelengths; thus, less heat is released in the laser crystal. The large saturation fluence of Yb:YAG might limit the optics lifetime in pulsed systems, because the laser must be operated closer to the damage threshold of optical coatings. Continous-wave fiber lasers have recently shown dramatic progress for highpower operation, are commercially available, and could thus be considered as candidates for a pulsed laser driving an LPP EUV source. However, the small mode cross section limits the pulse energy to about 5 mJ at the required pulse duration. This limit is given by the onset of nonlinear effects and by the damage threshold. Thus, to obtain the pulse energy for a production lithography laser (see Sec. 19.7)
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several hundred fibers would be required, which seems unrealistic. Moreover, and in contrast to all previously discussed laser schemes, the small cross section requires a high-brightness pump source, which is a considerable cost factor. Summarizing this section, it seems likely that three principal laser schemes are capable of achieving a pulsed average power of 2 to 5 kW per MOPA unit and, by multiplexing of these units, of achieving the required total power of 8.5 to 34 kW. Especially the disk and the slab scheme, but also the rod scheme in combination with aberration correction, can be expected to reach an optical efficiency in the range of 20% to 30% at the time of EUV ramp-up in 2009. 19.5 CE and Output Power—Experimental Data At XTREME technologies xenon targets in two types of modification—frozen xenon needle and frozen xenon droplets (see above)—are used as targets for high-power laser excitation. Diode-pumped Nd:YAG lasers based on commercially proven amplifier modules have been developed to generate the EUV-emitting plasma at the xenon target.30 One of the most crucial tasks in LPP source development is to achieve maximal CE of laser energy into the desired EUV band centered at 13.5 nm within a 2% bandwidth (see above). High CE values are required 1. To minimize the heat that is dissipated in the source and that must be removed by cooling, 2. To minimize debris emitted from the plasma, and 3. To minimize the drive power of the laser system. By improving the target systems and adapting the laser pulses to optimize the plasma emission of inband EUV radiation, a peak CE of 1% (assuming isotropic emission) in a 2π-sr solid angle is actually achieved. Figure 19.7 shows two emission spectra from the LPP EUV source with xenon target. The spectrum with the lower intensity (lower curve) was generated using direct plasma excitation by nanosecond pulses. The spectrum with the higher intensity (upper curve) was emitted when the temporal excitation of the plasma had been optimized by shaping of the laser pulses. The optimization criterion for the pulse shaping was the CE at 13.5 nm. First of all, one can see from Fig. 19.7 that the intensity of the band at about 11 nm is significantly higher than that of the band at about 13.5 nm. This is a general feature of LPP xenon plasma EUV emission. Secondly, it can be seen from the spectra that the intensity of the emission around 13.5 nm is approximately three times higher in the case of optimum pulse shaping, while the increase of the intensity at 11 nm is only 50%. Obviously, pulse shaping allows the optimization of the emission spectrum for the 13.5-nm band. With the frozen xenon targets the plasma is typically generated at a distance of 5 cm from the nozzle orifice (target injector), which is the closest hardware surrounding the actual EUV source. Due to the high spatial stability of the targets, the
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average CE, which is achieved over bursts of several hundred pulses, is approaching the peak value and amounts currently to 0.8%. Further optimization is expected to allow average CEs of 1.0% and above. The good spatial stability of the target and the laser beam results also in good energy and dose stability. Figure 19.8 shows an EUV dose stability of σ = 0.9%, which is achieved with such an injection system. This value is close to the dose stability of the laser system itself. It means that the spatial stability of the target does not introduce additional variations. The EUV output power generated by the EUV source with 0.5-kW laser driver amounts to 2.5 W in 2π sr. This power corresponds to 1-W inband power, which can be achieved in the IF by using a 5-sr collector mirror. The power delivered to the IF must be achieved while complying with the etendue restrictions imposed by the optics design of the EUV scanner.
Figure 19.7 Xenon spectra of an LPP EUV source generated under different pulse-shaping conditions.
Figure 19.8 EUV dose stability σ = 0.9% (50-pulse moving average) of an LPP source operated at 5-cm standoff distance from the target injector.
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Recently, with the 1.2 kW driver laser an EUV inband power of up to 10 W emitted into 2π sr has been generated. This power corresponds to an inband power of approximately 3.5 W in the IF. A lifetime of the nozzle of the injection system of 5 billion pulses was achieved. 19.6 Etendue, Source Size, and Source Collector The etendue of the optical system of an EUV exposure tool, defined as the product of the area of the beam in focus and the solid angle of the beam, determines the optimum combination of the EUV source size and collector: Etendue = A = constant for the optical system. The etendue specifications for HVM EUV sources vary between 1 and 3.3 mm2 sr. To collect as much power as possible from the spatially more or less isotropic emission of the EUV-emitting plasma, the angle of collection of the optics should be as large as possible. Because the etendue of the optical system is constant, the collectible plasma size decreases as the collection solid angle increases. The power delivered to the IF must be achieved while complying with the etendue restrictions imposed by the optics design of the EUV scanner. For LPP sources the plasma size can be sufficiently small to support rather large collection angles. Figure 19.9 shows a picture of the spatial EUV intensity distribution of the LPP source. Also, the shape of the EUV distribution is quasi-Gaussian, which implies that 86% of the energy is emitted from a volume about 275 µm in diameter. It should be noted that the dimensions of the source in this case are well below any etendue limit as long as the collection angle of the collector is below ≈10 sr. The angular distribution of
Figure 19.9 Spatial EUV distribution of an LPP source averaged over 20 pulses. The 1/e2 diameter is 275 µm. Single-pulse images have the same size.
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the EUV emission indicates (see Fig. 19.10) that the anisotropy is relatively small in a plane perpendicular to the laser axis, but becomes significant in a plane parallel to the laser beam. A continuous xenon needle target was employed in these experiments. Most recent results indicate that the isotropy of the source emission can be considerably improved by spatial beam adaptation, which implies that nearly isotropic emission will be achieved within large collection angles. Since for large collection angles the distance between plasma and collector cannot be too large (typically 10 to 20 cm), the source must be sufficiently clean (low debris) to provide a long lifetime of the collector optics. For LPP sources it is likely that the collector mirror for HVM sources will be a normal-incidence Mo/Si mirror. We have evaluated the lifetime of Mo/Si mirrors by exposing witness plates, which consisted of a Mo/Si multilayer on a Si substrate, to the EUV plasma. The witness plates were arranged at different angles and at different distances to the plasma. The reflection off one witness plate was monitored during exposure with an EUV detector, and the plates were analyzed “post mortem.” The major effect of the source on an EUV mirror is erosion of the multilayer. The number of removed layers depends on the distance from the plasma as well as on the angle relative to the laser axis. Figure 19.11 shows a summary of these exposure experiments, performed with a continuous xenon needle target. Typical numbers relate to an optics lifetime, defined as 10% reflectivity loss, of 1 million pulses under the most violent conditions (at 10-cm distance and close to the incident laser beam) without any debris mitigation. By using a background buffer gas, we were able to prevent erosion significantly. The lifetime of the collector mirror due to erosion could be extended to 5 billion pulses. It must be noted that
Figure 19.10 Angular distribution of the EUV emission of an LPP source.
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no other materials were found on the witness plates, which implies that secondary erosion of source components and condensation of their material on the witness plates is negligible. Since the power specification of system integrators is defined at the IF, we developed a collector design based on a normal-incidence mirror to project the emitted power of a π-sr solid angle into the IF. The characterization of the IF—power and dimensions—to be obtained with the π-sr mirror is scheduled for the near future. To qualify the mirror manufacturing as well as the alignment procedures, first we employed test mirrors that collect 0.35 sr. A photograph of one of these mirrors is shown in Fig. 19.12. The integration of the 0.35-sr collector mirror in the LPP source chamber showed mirror reflectivities exceeding 60%.
(a)
(b) Figure 19.11 (a) Distance dependence, and (b) angular dependence of erosion rate. The two measurements were performed independently, i.e., the distance dependence was measured with samples placed at (almost) identical angles, and vice versa.
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Figure 19.12 Photograph of a coated 0.35-sr collector mirror.
19.7 Scaling of Performance to HVM In this section we will derive some estimates, technical and economic, of a production source with the requirements of Table 19.1, based on today’s experimental data and some projections of future component prices. The cleanest source today is based on xenon fuel and has demonstrated a CE of 1%. Assuming that the spatially and temporally averaged efficiency of a production source will also be 1%, the required laser power amounts to 34 kW (see above). The first concern relates to the thermal power load per unit area that must be removed from hardware components surrounding the plasma. Figure 19.13 shows a photograph of the EUV plasma in one of XTREME technologies’ development sources. The closest component is the injection nozzle, which is generally placed at least 5 cm away from the plasma. Assuming that 99% of the laser power is isotropically dissipated, a power density of about 100 W/cm2 is calculated at a 5-cm distance. This power density is an order of magnitude below the value that is typically handled in a gas-discharge source. Hence heat dissipation in a production source is not expected to be a limiting factor for an LPP EUV source. However, a serious concern relates to the target itself. If we assume that the target consists of a continuous stream of individual droplets or frozen xenon balls, the droplets are much closer to the plasma then any hardware. A 34-kW laser with a repetition frequency of 17 kHz will require 3-mm-spaced droplets that move with a velocity of 50 m/s. Each laser pulse dissipates 2 J of energy. The fraction absorbed by the neighboring droplet is calculated from the solid angle subtended by it. For a droplet of about 100-µm diameter (say 5 × 1015 xenon atoms), this energy is 150 µJ, while the energy to vaporize the droplet is only half of that. However, only 3 to 5 sacrifice droplets between successive target droplets are required to dissipate the excess energy. Because the natural droplet distance is only a few droplet
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Figure 19.13 Visible-light photograph of an LPP EUV source at XTREME technologies.
diameters, sacrifice droplets are available in abundance; thus the following target droplet is protected and can be used for EUV generation. Dose stability, positional stability, and the stability of the angular emission distribution require a very stable target. The target stability depends critically on the quality of the orifice of the injection nozzle. The lifetime of the nozzle today is large compared to that of the mirror in our sources, even without any debris mitigation, and will benefit equally from the optics protection schemes in a production source. Moreover, compared to costs of other source components, which will be discussed later, the injection nozzle is inexpensive and can be replaced within a very short downtime of the order of one hour. Thus we conclude that from a technical point of view the LPP EUV sources are very promising with regard to the requirements of a production source. Most other issues relate to the economical viability of the sources under production conditions, i.e., close to 100% uptime each year. As derived in Sec. 19.4, the driver laser will very likely be a Nd:YAG laser with an optical efficiency between 20% and 30%, resulting in 115- to 170-kW power of the laser diodes. Using current values of diode prices and expected diode lifetime values, the operational cost originating from the laser diodes is in the range of $3000 (U.S.) per billion pulses. Other laser consumables are estimated to add $35,000 per billion pulses. This means the regular cost because of laser diode replacement is less than 1/10 of the total laser operational cost. The next major contribution to the cost will arise from the collector mirror. Based on experimental data (see Sec. 19.6 for details), we expect to achieve a lifetime of more than three months for the collector optics in a xenon-based production source. Together with the estimated optics cost, this leads to an estimate of the regular cost for collector consumption in the range of $15,000 per billion pulses.
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Because of the relatively expensive xenon target, a recirculation and purification system is used in XTREME technologies’ LPP EUV sources. Based on 90% efficiency, the annual xenon cost of a production source is estimated for such a system, using the throughput values, target droplets, and sacrifice droplets as described above. With an estimated xenon price of $8 per standard liter, the target cost amounts to about $700 per billion pulses. It seems a realistic assumption that progress in laser and EUV technology will result in considerable cost reduction until the ramp-up in 2009, and that engineering efforts will result in a more efficient recirculation system. Thus we estimate the total operational cost of a xenon-based LPP EUV source in 2009 to be below $50,000 per billion pulses. This is comparable to the running cost of current 193-nm excimer lasers. It should be noted that the lower cost of using a Sn or Li target, with 2–3 times higher CE, mainly results from the reduced laser power and related lower laser and laser-diode costs. Because the optics lifetime of Sn-fueled laser-plasma EUV sources suffers from target condensation and is not well quantified today, any estimates of optics-associated cost in an HVM source are inaccurate. It has still to be demonstrated that the optics-associated cost and potentially longer downtimes will not cancel the reduction of running cost due to the higher CE. 19.8 Summary and Conclusion LPP EUV sources with diode-pumped solid-state driver lasers are promising candidates for HVM lithography light sources. With respect to the required power and lifetime, these sources do not show physical limitations in principle that might prevent the achievement of the required specifications. The driver-laser design is based on diode-pumped solid-state lasers. The most reliable target material in practice is xenon, the use of which should allow sufficiently long optics lifetime of the lithography exposure tool. Experimentally 2.5-W inband power was achieved in 2π sr and 2% bandwidth, which corresponds to an IF power of 1 W. With a recently developed 1.2-kW laser, a demonstration of 3.5-W IF power is in preparation. The necessary laser power for HVM sources based on xenon is estimated to be 34 kW. The more efficient target material tin would reduce the laser-driver power needed to 8.5–24 kW and therefore reduce the cost of ownership (CoO) of the laser. However, because of condensation on the optics the use of tin may impose fundamental restrictions with respect to the lifetime of the optics. This may finally override the laser CoO reduction by far. Research to clarify this question is currently going on. A choice of tin, lithium, or xenon fuel is expected for 2006 to support the introduction of LPP-based HVM EUV sources in 2008. Acknowledgments The work performed at XTREME technologies GmbH is funded in part by the BMBF under contract 13N8131 and EC project “More Moore” contract IST-1-
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507754-IP. Parts of the work were performed within the MEDEA+ program under the project T405, “EUV Source Development.” We acknowledge the research and engineering work performed by all XTREME technologies staff members and by M. Hotzel, T. Brauner, W. Seifert, W. Ziegler, and R. Sauerbrey under the EUV-source subcontract at the Friedrich Schiller Universität in Jena. We also thank K. Nicklaus, J. Luttmann, C. Warias, R. Meyer, M. Höfer, and D. Hoffmann at the Fraunhofer Institut für Lasertechnik in Aachen for their work under the EUV-laser development subcontract. References 1. Y. Watanabe, K. Ota, and H. Franken, “Joint requirements,” EUV Source Workshop, February 22, 2004; K. Ota, Y. Watanabe, H. Franken, and V. Banine, “Joint requirements,” 3rd International EUVL Symposium, Miyazaki, Japan (November 2004). Proceedings available at www.sematech.org. 2. W. Silfvast, M. Richardson, H. Bender, et al., “Laser-produced plasmas for soft x-ray projection lithography,” J. Vac. Sci. Technol. B 10(6), 3126–3133 (1992). 3. O. R. Wood II, W. Silvfast, J. Macklin, and P. Maloney, “Comparison of extreme-ultraviolet flux from 1.06- and 10.6-µm laser-produced plasma sources for pumping photoionization lasers,” Opt. Lett. 11, 198–200 (1986). 4. G. Schriever, K. Bergmann, and R. Lebert, “Narrowband laser produced extreme ultraviolet sources adapted to silicon/molybdenum multilayer optics,” J. Appl. Phys. 83, 4566–4571 (1998). 5. B. Abel, J. Aßmann, M. Faubel, et al., “Characterization of extreme ultraviolet light-emitting plasmas from a laser-excited fluorine containing liquid polymer jet target,” J. Appl. Phys. 95, 7619–7623 (2004). 6. F. Jin, K. Gäbel, M. Richardson, M. Kado, A. Vasil’ev, and D. Salzmann, “Mass-limited laser plasma cryogenic target for 13 nm point x-ray sources for lithography,” Proc. SPIE 2015, 151–159 (1994). 7. S. Düsterer, H. Schwoerer, W. Ziegler, C. Ziener, and R. Sauerbrey, “Optimization of EUV radiation yield from laser-produced plasma,” Appl. Phys. B 73, 693–698 (2001). 8. R. Spitzer, T. Orzechowski, D. Phillion, R. Kauffman, and C. Cerjan, “Conversion efficiencies from laser-produced plasmas in the extreme ultraviolet regime,” J. Appl. Phys. 79, 2251–2258 (1996). 9. P. Dunne, D. O’Reilly, and G. O’Sullivan, “Prepulse-enhanced narrow bandwidth soft x-ray emission from a low debris, subnanosecond, laser plasma source,” Appl. Phys. Lett. 76, 34–36 (2000). 10. G. Kubiak, K. Krenz, K. Berger, T. Trucano, P. Fisher, and M. Gouge, “Cryogenic pallet laser plasma source targets,” OSA Proc. on Soft X-Ray Projection Lithography 23, 248–254 (1994). 11. N. Böwering, M. Martins, W. Partlo, and I. Formenkov, “Extreme ultraviolet emission spectra of highly ionized xenon and their comparison with model calculations,” J. Appl. Phys. 95, 16–23 (2004).
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12. P. Jansson, B. Hansson, O. Hemberg, et al., “Liquid-tin-jet laser-plasma extreme ultraviolet generation,” Appl. Phys. Lett. 84, 2256–2258 (2004). 13. C. Koay, C. Keyser, K. Takenoshita, et al., “High-conversion-efficiency tin material laser-plasma source for EUVL,” Proc. SPIE 5037, 801–806 (2003). 14. T. Tomie, “Progress of tin-plasma technology at AIST,” 2nd International EUVL Symposium, Antwerp, Belgium (September 2003). Proceedings available at www.sematech.org. 15. T. Trucano, D. Grady, R. Olson, and A. Farnsworth, “Computational analysis of debris formation in SXPL laser-plasma sources,” OSA Proc. on Soft X-Ray Projection Lithography 18, 146–150 (1993). 16. I. Turcu, R. Forber, R. Grygier, et al., “High-power x-ray point source for nextgeneration lithography,” Proc. SPIE 3767, 21–32 (1999). 17. M. Richardson, K. Gäbel, F. Jin, and W. Silfvast, “Cryogenic targets for laserplasma x-ray lithography sources,” OSA Proc. on Soft X-Ray Projection Lithography 18, 156–162 (1993). 18. E. Noda, S. Suzuki, and O. Morimiya, “Droplet Target Delivery Method for High Pulse-Rate Laser-Plasma Extreme Ultraviolet Light Source,” U.S. Patent No. 4,723,262 (1988). 19. L. Rayleigh, “On the capillary phenomena of jets,” Proc. Roy. Soc. London 29, 71–97 (1879). 20. B. A. M. Hansson, L. Rymell, M. Berglung, and H. Hertz, “A liquid-xenon-jet laser-plasma x-ray and euv source,” Microelectron. Eng. 53, 667–670 (2000). 21. H. Fiedorowicz, A. Bartnik, Z. Patron, and P. Parys, “X-ray emission from laser-irradiated gas puff targets,” Appl. Phys. Lett. 62, 2778–2780 (1993). 22. G. Kubiak and L. Bernardez, “Supersonic cluster jet source for debris-free extreme ultraviolet production,” Sandia National Labs., Report SAND978286,UC-411 (1997). 23. M. Segers, M. Bougeard, E. Caprin, et al., “Development of a laser-produced plasma source at 13.5 nm for the French extreme ultraviolet lithography test bench,” Microelectron. Eng. 61, 139–144 (2002). 24. M. Masnavi, M. Nakajima, E. Hotta, and K. Horioka, “Influence of nonequilibrium ionization process on efficiency of discharge pumped EUV Xe source,” poster presented at EUV Source Workshop, Antwerp, Belgium (September 29, 2003). 25. D. Basting and U. Stamm, “The development of eximer laser technology – history and future prospects,” Zeitschrift für Physikalische Chemie 215(12), 1575–1599 (2001). 26. B. Fay, “Modular laser produced plasma source for EUV lithography,” EUV Source Workshop, Santa Clara, CA (February 2003). Proceedings available at www.sematech.org. 27. U. Stamm, J. Brudermann, K. Gäbel, J. Kleinschmidt, and G. Schriever, “Gas discharge and laser produced plasma sources for EUV-lithography,” EUV Source Workshop, Dallas, TX (October 2002). Proceedings available at www.sematech.org.
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28. L. Hackel, J. Miller, and C. Dane, “Phase conjugation in a high power regenerative laser amplifier system,” Int. J. Nonlinear Opt. Phys. 2, 171–185 (1993). 29. C. Stewen, K. Contag, M. Larionov, A. Giesen, and H. Hügel, “A 1-kW CW thin disc laser,” IEEE J. Sel. Topics in Quan. Elec. 6, 650–657 (2000). 30. U. Stamm, J. Kleinschmidt, K. Gäbel, et al., “EUV source power and lifetime: the most critical issues for EUV lithography,” Proc. SPIE 5374, 133–144 (2004). Uwe Stamm. See Chapter 14. Kai Gäbel studied physics at the Friedrich Schiller Universität in Jena and graduated with a Ph.D. in x-ray microscopy and spectroscopy in 1992. He held a postdoctoral fellowship of the Deutsche Forschungsgemeinschaft for his work on femtosecond laser plasmas at CREOL from 1993 to 1995. From 1995 to 2000 he led the development of compact femtosecond lasers at Lehrstuhl für Lasertechnik der Rheinisch-Westfälischen Technischen Hochschule, Aachen. He joined JENOPTIK Laser, Optik, Systeme GmbH to work on the EUV program in 2000, and joined XTREME technologies when it was founded in 2001.
Chapter 20
Spatially and Temporally Multiplexed Laser Modules for LPP Sources Samir Ellwi, Andrew J. Comley, and Michael Brownell Contents 20.1 Introduction 20.2 Laser Technology 20.2.1 Design parameters 20.2.2 Laser parameters for efficient EUV generation 20.2.3 Powerlase Starlase laser system 20.2.4 Spatial multiplexing 20.3 Target Design and Vacuum Environment 20.3.1 High-density xenon target 20.3.2 Tin target 20.3.3 Cost of ownership 20.4 Conclusion Acknowledgments References
563 564 564 564 566 568 571 571 572 574 574 575 575
20.1 Introduction EUVL is considered to be one of the most attractive candidates to succeed conventional optical lithography in the coming years. This will permit reduction of structure sizes in semiconductor devices to less than 45 nm. To enable this technology, a light source is required that emits in the spectral range around 13.5 nm. The LPP EUV source has great potential to be the future source for EUVL, and offers several advantages over discharge-based EUV sources. These advantages can be summarized as power scalability through tuning of laser parameters, low debris, pulse-to-pulse stability (optimum dose control), flexibility in dimensions, spatial stability, minimal heat load, and large solid angle of collection. The main objective of the EUV program at Powerlase is to develop a highpower, cost-effective source able to deliver enough usable power for use in the microlithography process. We have successfully generated a high-power EUV source using an LPP scheme. In this scheme, we spatially multiplex (combine) several of 563
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our lasers and focus them onto a xenon target. To achieve this we have recently made significant steps forward in the performance of the laser-driver module employed in our LPP EUV source. We have increased the average power output from the laser whilst minimizing the overall cost of ownership (CoO) and footprint of the system. In addition to sustained laser development, we are taking the responsibility of developing an appropriate target to achieve what we have projected in our EUV development source roadmap. The target development is not restricted to Xe solid jets, but other targets materials are also investigated in order to increase the inband EUV conversion efficiency (CE). The combination of highly efficient lasers and high CE of the inband EUV through target development drives down the CoO of the EUV source. 20.2 Laser Technology 20.2.1 Design parameters A key element in the design of an LPP source is the choice of laser-driver parameters. Certain parameters, such as the laser pulse energy, pulse duration, and beam quality (as quantified by the parameter M 2 ) must be chosen in order to optimize the CE of laser radiation into inband EUV radiation. The choice of target (particularly its initial size and composition) and knowledge of optimum plasma conditions must also be taken into account when choosing these parameters. Other parameters, such as the average output power and repetition rate, are chosen in order to satisfy the EUV output requirements specified by the lithography tool manufacturers. In the next sections these parameters are discussed in detail. 20.2.2 Laser parameters for efficient EUV generation In this section, physical arguments are used to estimate the optimum values of those laser parameters influencing the CE of laser radiation into inband EUV radiation (for a more detailed discussion of laser-plasma interactions, see Ref. 1). The parameters should be chosen such that an optically thick plasma is formed and maintained at the correct temperature for EUV generation near the Planck limit. The optimum plasma temperature can then be estimated from the simple formula T ∼ Eph /3, where Eph is the photon energy associated with the wavelength of maximum emission. For EUVL the wavelength of interest is 13.5 nm, corresponding to Eph = 92.1 eV and therefore an optimum temperature T ≈ 30 eV. Following this reasoning, the required focused laser intensity I (W cm−2 ) can be estimated by equating it to the emitted intensity of a Planckian radiator. This leads to the expression I ∼ σT 4 , where σ is the Stefan–Boltzmann constant and T is the plasma temperature. For T ≈ 30 eV, this yields I ∼ 1011 W cm−2 . The laser pulse duration defines the plasma heating time scale and must be carefully chosen in order for deposited energy from the laser to be efficiently con-
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verted into EUV radiation. This is because there are other time scales associated with the evolution of the LPP that dictate the choice of pulse duration. For instance, there is a relaxation time scale corresponding to the time required for the plasma ionization (which can be regarded as an internal degree of freedom) to reach steady state: In the early stages of the interaction, free electrons are produced via high-field ionization to produce a cold plasma, after which laser energy is deposited primarily into the electrons through collisional absorption. Further ionization occurs when energy is transferred from the electrons to the ions via inelastic collisions. This process continues until a steady ionization state is reached. For temperatures of interest here, this time scale is ≈0.5 ns.2 Another time scale concerns the time taken for the expanding plasma to become optically thick to its own emitted radiation (which for T ≈ 30 eV means primarily EUV radiation). The optical thickness τ of the plasma can be estimated from the formula for the optical thickness of a Doppler-broadened line:3 τ ∼ 30
λ 13 nm
m 131
1/2
30 eV T
1/2
ni 20 10 cm−3
L 10 µm
f , 0.1 (20.1)
where λ is the emission wavelength of interest, m is the ion mass measured in atomic mass units, ni is the ion density, L is the thickness of the plasma layer, and f is the oscillator strength of the line. The characteristic electron density of the plasma is of the order of the critical density ncr [cm−3 ] ∼ 1021 /λ2l [µm] (where λl is the laser wavelength), assuming that the majority of the laser radiation is deposited in the region of the critical surface. For a laser wavelength λl = 1.064 µm (typically produced by solid state Nd:YAG lasers) and an average ion charge state Z ≈ 10, the corresponding characteristic ion density ni ∼ 1020 cm−3 . The thickness L of the plasma layer as a function of time t can be estimated from L ∼ cs t, where cs is the plasma sound speed given by cs = (ZkT /m)1/2 . The physical thickness of the critical-density plasma layer is required to evolve to the point where τ 1. Taking λ = 13 nm, m = 131 (for xenon), T = 30 eV, ni = 1020 cm−3 , f = 0.1, it follows that τ ≈ 30 for L = 10 µm. Using the soundspeed formula, this occurs at t ∼ 1 ns. The two time scales discussed above determine the time taken to create the optimum plasma state for EUV emission, and therefore place a lower limit on the laser pulse duration. However, the optically thick, critical-density plasma has a finite lifetime tmax due to hydrodynamic expansion, dependent on the initial size of the target, d [Eq. (20.2)]. For times much larger than tmax , the characteristic plasma density drops below critical density, and the laser energy is no longer efficiently absorbed in the plasma. The time scale tmax therefore places an upper limit on the laser pulse duration, and can be estimated from the following expression for a 3D
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expansion4 :
ne0 tmax ∼ ncr
1/3 ·
d , cs
(20.2)
where ne0 is the electron density of the initially unperturbed plasma, and cs is the plasma sound speed. The above expression can be rewritten using characteristic values as follows: 1/3 21 10 cm−3 1/3 10 1/2 m 1/2 30 eV 1/2 ne0 ncr Z 131 T 1023 cm−3 d ns. (20.3) × 50 µm
tmax ∼ 15
In the case of the high-density xenon filament target currently under development at Powerlase (discussed in a later section), d ≈ 50 µm. Taking Z = 10, m = 131, T = 30 eV, ne0 = 1023 cm−3 , and ncr = 1021 cm−3 , the above expression gives tmax ≈ 15 ns. It follows that the optimum pulse duration for EUV generation using this target is of the order of 10 ns. The laser focal spot size is often dictated by the initial size of the target from which the plasma is formed. For targets with d > 30 µm, the beam quality specification of the laser can be relaxed, for the laser is not required to be focused to a diffraction-limit spot. The laser driver can then be designed to operate at a higher M 2 value, which has the advantage that stored energy can be more efficiently extracted from the gain modules containing the optically pumped Nd:YAG rods.5 Larger targets are also favorable from the point of view of increasing the EUV CE (for example, the expansion tends to a 1D limit as the target and associated laser spot size increase, thereby limiting hydrodynamic losses), but this point must be balanced by the fact that debris production also increases with target size. 20.2.3 Powerlase Starlase laser system Having considered the optimum laser parameters for efficient EUV generation, the laser solution under development at Powerlase is now presented. The Starlase range of lasers is based on completely solid state technology that employs diode pumping of Nd:YAG rods in order to generate laser radiation at a wavelength of 1.064 µm. The system currently under development for EUV generation utilizes electrooptical (EO) switching to generate short laser pulses with 9-ns duration, and is therefore ideal for use with micron-scale, solid-density targets. At the present time, the laser is capable of producing an average output power of up to 1 kW at a repetition rate of 3.5 kHz, and operates with a beam M 2 of 12. One key feature of the laser technology is that very high electrical-to-optical CE has been achieved. This is a consequence of three important factors. First, the CE of electrical power to optical power provided by the pump diodes is excellent
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at approximately 50%. Second, careful gain module design has been employed in order to optimize and homogenize the coupling of diode pump power to the Nd:YAG rod (Fig. 20.1). Third, continued development of the laser configuration and improved switching technologies allow power to be efficiently extracted from the gain modules. As mentioned earlier, by relaxing the beam quality requirement of the laser, the extraction efficiency of power from the gain modules can be further enhanced. Figure 20.1 also shows an example of beam quality data used to determine M 2 . This is done by scanning a CCD camera through the beam waist of the focused laser beam in order to measure the beam size at a number of positions, and then fitting the points with a curve generated from Gaussian beam propagation theory.6 Within the context of the complete EUV light source, a key efficiency factor is the CE of laser energy into inband EUV radiation. To date, we have measured an EUV CE of 0.8% (2π sr, 2% bandwidth) using the Starlase system to irradiate a jet of xenon clusters a short distance (∼1 mm) away from the gas supply nozzle. However, in order to reduce source-induced debris and increase CE, work has begun on developing a high-density xenon filament as the next stage in LPP target development. This type of target has been shown7 to exhibit an EUV CE of up to 0.95% (2π sr, 2% bandwidth). We have so far demonstrated a CE of up to 0.8% (2π sr, 2% bandwidth) using a 50-µm-diameter xenon filament. Table 20.1 shows a section of the Powerlase EUV source roadmap, which was prepared in response to industry demands. This illustrates that advanced target and laser technology, both of which have already been demonstrated at the present time, can be combined to produce an EUV source capable of satisfying industry requirements. The current EUV source power requirement is 115 W at the position of the intermediate focus (IF) following the collection optics. This requires 15–25 kW of
(a)
(b)
Figure 20.1 (a) Powerlase gain module, and (b) beam size data used to infer beam quality. Two M 2 parameters can be defined for the beam (one for each Cartesian direction in the cross-sectional plane of the beam). The lower curve (square data points) and upper curve (circular data points) can be used to determine M 2 in the x direction (in this case the direction parallel to the laser bench) and y direction, respectively.
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Table 20.1 Section of EUV source roadmap illustrating laser-driver power requirements. Oct. 2002
2003
End of 2004
2005 Xe
Solid state laser driver (kW) Net CE (%) EUV power in 2π sr (W) Collection angle (sr) Collector efficiency EUV at IF (W)
0.450 0.5 2.25 5 40% 1
1 0.8 8 5 40% 2.6
3.6 0.9 32.5 5 40% 10.5
8.5 1 85 5 45% 30
Future Sn
25 1.2 300 5 45% 110
15 2.5 375 5 45% 135
laser input power, depending on the choice of target in the final stages of source development. In order to produce the required level of laser power and be able to deliver it to the LPP target, Powerlase is continuing to increase the output power of the EO-switched laser module whilst employing spatial multiplexing (discussed in the next subsection) to combine multiple beams on target. The output power of the laser module is scaled up using a combination of increased repetition rate with enhancements to key laser components such as the cavity, gain module, and switch. 20.2.4 Spatial multiplexing The approach of increasing the pulse energy on target using multiple laser beams has been demonstrated extensively in laser fusion work, for example at Rutherford Appleton Laboratory (RAL) and Lawrence Livermore National Laboratory (LLNL). These pulses are coupled to the fusion target from different directions in order to compress the target before igniting it with a shorter laser pulse (fast igniter scheme).8 However, this method will not be valuable for our EUV work, where collection of the EUV light will be difficult to achieve (due to laser entry from different windows in the vacuum chamber that contains the EUV target). Therefore, at Powerlase we have taken a different approach where we overlap three or four focused beams on target using a single optic. Complex lens-assembly architecture designs have been developed at Powerlase (patent pending) with minimum restriction on the EUV light collection. In spatial multiplexing schemes, several laser sources are spatially combined using mirrors and other optics in order to create a single effective laser source, which is then imaged onto the LPP target using a focusing optic (Fig. 20.2). In order to allow for differences in path lengths between the combined beams, conditioning optics (e.g., expanding telescopes) can be used to adjust the beam divergence so that the corresponding focal spots are all equal in size. The effective focal spot can be monitored in real time by taking a small fraction of the laser light and focusing it onto a CCD camera (Fig. 20.3). Similarly, the lasers can be timed to arrive simultaneously on target using timing pulse generators to allow for path-length differences. However, it is also possible to temporally interleave the pulse trains of one or more lasers in order to increase the effective repetition rate of the system.
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Figure 20.2 Principle of spatial multiplexing.
Figure 20.3 Use of CCD camera to monitor multiple beam overlap in real time.
It can therefore be seen that spatial multiplexing of laser modules offers greater scale-up flexibility than LPP schemes that employ a single high-power laser. Also, by sharing the power requirement over several laser modules, the power per module is reduced and the laser design can be simplified. Furthermore, spatial multiplexing has the advantage that in the event of failure of one of the laser modules, the EUV source can continue to operate, albeit at a reduced output power. This method of spatial multiplexing has previously been demonstrated successfully,9 when three 150-W beams were spatially multiplexed on target in order to deliver 450 W of laser power. Figure 20.4 illustrates the image recorded on the CCD alignment camera, showing three overlapping, equal-size focal spots.
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The next stage in the development of the LPP EUV source will be to spatially multiplex three 1–1.2-kW Starlase systems. When they are combined with a highdensity xenon target (described in the next section), the EUV power at the IF is expected to be 10.5 W (Table 20.2). Finally, we can summarize the advantages of spatial and temporal multiplexing as follows: 1. One can scale up the laser power intensity on target until the CE of the EUV is optimized by spatially multiplexing N laser modules. 2. Combining multiple lasers using the spatial multiplexing method offers several advantages over using a single high-power laser as an LPP driver. First, greater flexibility is offered in scalability. Second, if a fault occurs on one of the multiplexed modules, the EUV system can continue to run (albeit at slightly reduced output power). This is in contrast to the single-laser solution, in which a laser fault would lead to a shutdown of the whole EUV system. 3. The average power can be scaled up independently of the power intensity on target (i.e., we can increase the average power on target without increasing the power intensity on target). 4. The combination of spatial and temporal multiplexing offers a way to scale up the laser’s average power output. This can be achieved by using spatial multiplexing to obtain sufficient power intensity on target per pulse that optimum CE of EUV radiation is achieved, and then scaling up the average power using temporal multiplexing.
Figure 20.4 CCD image showing multiple overlapping beams. Table 20.2 Laser-power roadmap illustrating scale-up method using spatial multiplexing.
Average power (kW) per module Rep rate (kHz) Number of multiplexed beams, n Total average power for multiplexing (kW)
2002
2003
End of 2004
2005
0.150 3.5 3 0.450
1 3.5 1 1
1.2 6 3 3.6
1.2 6 7 8.4
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20.3 Target Design and Vacuum Environment 20.3.1 High-density xenon target The principal objective of LPP target design is to create a localized region of highdensity material such that laser absorption is maximized, whilst absorption of the generated EUV radiation in the chamber environment is minimized. Furthermore, if a nozzle is used to deliver the target material, the plasma must be created far enough away from the nozzle that nozzle debris does not limit the lifetime of the collection optics. The target should be refreshable and able to support the high repetition rates (>3.5 kHz) that are produced by the Starlase range of lasers and are required for optimum EUV dose control during the lithographic process. The source environment must also be debris-free, and the hydrocarbon and water levels must not exceed specified limits. A promising method of achieving these requirements is provided by a cryogenic, high-density xenon filament target. In the system currently under development at Powerlase, a high-density xenon filament with diameter of 50 µm is injected into the vacuum system shown in Fig. 20.5. This system uses two 3000-l s−1 turbopumps to achieve an ultimate pressure of 5 × 10−10 mbar and a background pressure of 5 × 10−4 mbar when operating the xenon target. The xenon is recycled in a closed loop employing continuous gas filtration in order to achieve extremely low levels of contamination. Residual gas analyzer (RGA) measurements indicate hydrocarbon levels of ≤ 5 × 10−10 mbar (for mole cular masses 45–200) and a water level of ∼10−9 mbar. The recycling system is capable of delivering a stable xenon pressure of up to 50 bar at the nozzle inlet.
Figure 20.5 EUV source chamber showing pumps and plasma diagnostics. (Courtesy of Pewerlase Ltd.)
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(a)
(b)
Figure 20.6 Images of the xenon filament target: (a) taken using a CCD camera with zoom lens, and (b) a shadowgram produced using a low-power, 10-ns-pulse-duration laser as the illumination source.
Figure 20.6 shows two images of the xenon filament. The main issue currently being addressed is the stability of the target, as changes in the filament direction can lead to substantial variations in the EUV output.10 However, several strategies exist to circumvent this problem, and they are currently being investigated. In order to determine the angular distribution and the out-of-band (OOB) radiation, we have assembled a photodiode array at a distance of 110 mm from the EUV source. The diode assembly is also equipped with multilayer mirror (MLM) samples to study debris from the source. A cross section of our vacuum chamber illustrating these diagnostics is shown in Fig. 20.5. OOB measurements using a Xe target showed that almost 60% of the emitted plasma radiation is in the region 5–20 nm. The OOB measurements were conducted using combinations of different filters such as Al, Si, Zr, and CaF2 with XUV diodes. Angular distribution measurements, shown in Fig. 20.7, exhibit less than 10% variation of the EUV intensity. 20.3.2 Tin target Tin is an alternative target material that offers a higher EUV CE than xenon targets. A typical EUV emission spectrum for tin is shown in Fig. 20.8. We have demonstrated a CE of 2% (2π sr, 2% bandwidth) from tin (concentration 20%), using a low-repetition-rate laser with similar pulse parameters to those of our highrepetition-rate laser. Furthermore, there is plenty of scope for further optimization, and theoretical modeling suggests that CEs approaching 3% (2π sr, 2% bandwidth) can be obtained.11 However, macroscopic tin targets are difficult to implement in high-repetitionrate EUV sources because of the need to refresh the target and, more importantly, the high level of debris produced. One proposed solution12 uses tin-doped droplets
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Figure 20.7 Angular distribution of the EUV source.
Figure 20.8 Tin spectrum taken using flat-field spectrometer. The vertical lines indicate the wavelength band of interest.
with a diameter of 35 µm in order to make use of the EUV emission characteristics of tin, whilst minimizing the quantity of debris produced and simplifying management of the target material. This type of target is thoroughly discussed in Chapter 26. This method supports laser repetition rates in the range 20–100 kHz and therefore provides a promising alternative to xenon targets. Our method of temporal multiplexing can be employed to achieve system repetition rates greater than 20 kHz in a straightforward manner, and is therefore well suited to the tin droplet target. This target has a higher CE than xenon targets, and if it could be successfully integrated into the EUV system, this would lead to a dramatic reduction in the total CoO of the LPP source. Furthermore, this target method is only associated with the LPP sources. However, in Chapter 18 the use of tin in the DPP method was discussed. The conclusion was that tin is a very good target for both DPP and LPP, but there may be contamination problems—which, of course, is true for both approaches. However, another issue is that in the case of DPP the stability of the pinch was absolutely uncon-
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Figure 20.9 Projected capital cost of source: squares show projected cost, and triangles show power at the IF.
trollable (because conducting debris tends to self-trigger the discharge, thereby limiting the repetition rate). 20.3.3 Cost of ownership In order to demonstrate the commercial viability of the LPP EUV source, a CoO model was prepared.13 This is summarized in Fig. 20.9, where available EUV source output power (in watts at the IF) and corresponding source capital cost are plotted over the next few years. These projections are based on the cost of laser diodes, the laser design, and the choice of target. Note that a production-level source using xenon will be available by the end of 2006 at a projected cost of approximately $4 million (U.S.) according to our CoO model. If tin target technology can be introduced so as to dramatically improve the EUV CE (Table 20.1), the cost of the EUV source can be reduced. With continued development work, we estimate that the source cost in the EUV production tool will be approximately $3 million. Improvements in other influencing factors, such as the efficiency of the EUV collection optics and the photoresist sensitivity, will help to further drive down the CoO. Figure 20.10 shows our progress from 2002 to date with projections to 2008. It clearly shows that the cost per watt has been reduced dramatically, and by 2008 the cost of 1 W of EUV at the IF will be approximately $26,000 (U.S.). Note that at the moment the DPP CoO has not been projected; however, we think it is most important to compare LPP with DPP in the final stages approaching largescale production, as this is where the superior scalability of LPP technology will be decisive. 20.4 Conclusion LPPs provide a flexible and scalable route toward a production-level EUV source for lithography. The key technological components of the EUV source, namely the
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Figure 20.10 The cost per watt at the IF, based on real data from 2002 to 2004 and projected data from 2005 onward.
target and (most importantly) the laser-driver solution, have already been demonstrated to be technically viable. In addition, CoO calculations indicate that the LPP source is a commercially viable solution that will satisfy the requirements specified by EUV scanner manufacturers. Acknowledgments We would like to acknowledge the support of our colleagues at Powerlase for their contribution to the EUV project. We would also like to acknowledge the technical expertise and great efforts of our colleagues at BOC Edwards in integrating the xenon target into our system, particularly J. Greenwood, A. Keen, A. Harpham, and J. Dean. References 1. W. L. Kruer, Physics of Laser Plasma Interactions, Addison-Wesley, Redwood City, CA (1988). 2. R. Pakula, “Dimensional analysis and laser-produced plasmas,” Phys. Fluids B 3(1), 176–185 (1991). 3. J. D. Huba, NRL Plasma Formulary, U.S. Naval Research Laboratory, Washington D.C. (1998). 4. E. Parra, I. Alexeev, J. Fan, K. Y. Kim, S. J. McNaught, and H. M. Milchberg, “X-ray and extreme ultraviolet emission induced by variable pulse-width irradiation of Ar and Kr clusters and droplets,” Phys. Rev. E 62(5), R5931–R5934 (2000). 5. R. Borghi and M. Santarsiero, “Modal decomposition of partially coherent flat-top beams,” Opt. Lett. 23(5), 313–315 (1998). 6. A. E. Siegman, Lasers, University Science Books, Sausalito, CA (1986).
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7. B. A. M. Hansson, “Status of the liquid xenon jet laser plasma source,” EUV Source Workshop, Santa Clara, CA (February 2003). Proceedings available at www.sematech.org. 8. T. Hall, S. Ellwi, D. Batoni, et al., “Fast electron deposition in laser shock compressed targets,” Phys. Rev. Lett. 81, 1003–1006 (1998). 9. M. Egan, S. Ellwi, and A. Comley, “Intense in-band EUV source based on high power laser produced plasma,” EUVL Symposium, Dallas, TX (October 2002). Proceedings available at www.sematech.org. 10. B. A. M. Hansson, “Laser plasma sources for extreme-ultraviolet lithography,” Doctoral Thesis, Stockholm, Sweden (2003). 11. M. Richardson, private communication. 12. M. Richardson, C.-S. Koay, K. Takenoshita, C. Keyser, M. Al-Rabban, and E. Fujiwara, “The case for tin as an EUV source,” EUVL Source Workshop, Antwerp, Belgium (September 2003). Proceedings available at www.sematech.org. 13. S. Ellwi, A. Comley, I. Henderson, et al., “High power short pulse and cost effective laser modules for laser produced plasma (LPP) source,” EUVL Source Workshop, Antwerp, Belgium (September 2003). Proceedings available at www.sematech.org. Samir Ellwi. See Chapter 18. Andrew J. Comley obtained a Ph.D. degree from Imperial College, London, in 2000, where he researched x-ray generation from high-intensity laser irradiation of gas cluster and microdroplet targets. His postdoctoral research included development of short-pulse hard-x-ray sources and pulsed neutron sources created by high-intensity irradiation of deuterium gas clusters. In 2001 he joined Powerlase Ltd., where he has since been engaged in the development of plasma-based EUV sources for the microlithography industry. Michael Brownell has many years of experience in laser technology and product development, and is currently the Chief Technology Officer of Powerlase. Previously he was vice president of product development at GigaTera, a Swiss manufacturer of very high repetition rate pulsed lasers for telecommunications and metrology. He also held the position of director of product development and manufacturing at IntraLase in California, where he led the development of a femtosecond laser and scanning microscope system for vision correction surgery. Mr. Brownell also worked at New Focus for many years in technology, marketing, and manufacturing. He began his career at KLA-Tencor after completing a M.S. degree in physics at San Diego State University.
Chapter 21
Modular LPP Source Martin Schmidt, Benoit Barthod, Tibério Ceccotti, Guy Cheymol, Jean-François Hergott, Olivier Sublemontier, Pierre-Yves Thro, Philippe Cormont, Jacky Skrzypczak, and Thierry Auguste Contents 21.1 Introduction 21.2 Designing a Modular LPP Source 21.2.1 The global approach chosen by Exulite 21.2.2 Optimizing the laser-target interaction 21.2.3 Laser development for the modular LPP source 21.2.4 Multibeam laser focusing 21.2.5 EUV collection 21.2.6 EUV dose control 21.3 The ELSAC LPP Source Developed by Exulite 21.3.1 The ELSAC source architecture 21.3.2 The high-power laser system 21.3.3 The laser-target optical interface (spider configuration) 21.3.4 The EUV collector 21.3.4.1 The xenon pumping system 21.3.5 The xenon recycler 21.3.6 Thermal studies 21.4 Conclusion Acknowledgments References
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21.1 Introduction For more than a decade, research on plasma light sources in the EUV spectral range has been the subject of intense efforts all over the world.1,2 This extensive work is motivated by the planned 2009 introduction of EUVL to high-volume chip manufacturing, operating at a wavelength of 13.5 nm. The scientific and technical challenges are indeed tremendous in achieving sources that are both powerful and clean and that also present very small source spots of less than 1 mm in diameter. Since the start of the development of EUV sources in the early 1990s, the 577
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requirements in terms of EUV power needed by the industrial lithography tools have been raised from a few watts to more than 100 W, and the lifetime of the critical components such as the collector optics must today exceed 1011 shots. From an industrial point of view, EUV sources must present very high conversion efficiencies (CEs) between the incoming exciting power of the emitter plasma and the outcoming EUV power in order to keep the heat load of the system at an acceptable level. Other important constraints are linked to the economic viability of the proposed source concepts and to their adaptability to run at high repetition rates with exceptional reliability. Two main families of EUV sources are currently developed for industrial EUVL tools, which mainly differ in the plasma-exciting mechanisms employed. On one hand, DPP sources use electrical sparking in a low-density gas target to achieve EUV generation. On the other hand, LPP sources use very dense targets that are irradiated by tightly focused laser light. Each of the two concepts presents its own advantages and drawbacks, which will be discussed later, but it is clear that so far neither has yet reached the required specifications, in particular with regard to EUV power and critical component lifetime. Actually, tremendous efforts are still necessary to overcome these important challenges, and the risk of failure is not negligible, since the unavoidable time-to-market law governs the introduction of innovative technologies into industrial high-volume production. The Exulite consortium, as a member of the European MEDEA+ program, decided in 2002 to develop a power source for EUVL based on the LPP concept. This source prototype is called ELSAC, which stands for “EUV lithography source apparatus cw.” Within Exulite two laboratories of the French Atomic Energy Commission (CEA) collaborate with Thalès Laser and Alcatel Vacuum Technology/Adixen, which is also the coordinator of the consortium. The main working fields are the development of innovative laser technology (CEA/SCP and Thalès Laser) and system-related technical solutions (CEA/SPAM and AVT/Adixen). Within the frame of the MEDEA+ project until mid-2005, Exulite will concentrate on xenon target technology, although alternative materials such as tin are also being closely studied. Finally, Exulite has also performed numerous theoretical studies on the complex atomic physics of xenon and tin (see Chapter 10) and on the plasma dynamics to optimize the laser-target interaction (Sec. 21.2.2). 21.2 Designing a Modular LPP Source 21.2.1 The global approach chosen by Exulite The ELSAC prototype is a modular LPP source that uses spatial multiplexing of several identical power laser modules that are focused on the same source spot. Such a modular approach presents several advantages, in particular in terms of power flexibility, power efficiency, and reduced costs in development and maintenance. It is a matter of fact that LPP sources are much cleaner than DPP sources for a given target material, and DPP sources generally suffer from power limitation
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arising from dramatic thermal heat load and reduced lifetimes of vital components such as electrodes and the EUV collector. For essentially these reasons, Exulite decided in 2002 to launch the development of a highly innovative LPP concept on a reasonable economic basis. Finally, a modular approach for LPP, typically involving 10–20 laser modules, is in our opinion unavoidable when considering the ultimately requested laser power levels, approaching tens of kilowatts, in order to achieve the requested EUV output. 21.2.2 Optimizing the laser-target interaction In the framework of the PREUVE project3 we have developed a target composed of a dense and collimated spray of xenon microdroplets.4,5 This target has been optimized for cw operation during the Exulite project and is a sort of compromise between a liquid microfilament and a cluster jet. First, the spatial stability and the density of the target are a priori not a problem, since a large number of droplets are present in the laser focal volume. Second, the collimated spray allows focusing the laser far away from the nozzle exit, thus limiting the heat load. The first studies concerning EUV emission at 13.5 nm have been performed during PREUVE using a 50-Hz, 1-J, 8-ns-pulse-duration laser at 1.064-µm wavelength. The EUV yield was measured using a calibrated device consisting of a MoSi multilayer mirror coupled to a Zr-filtered XUV photodiode. The measurements were performed at 14 deg from the laser axis. The signal was normalized to 2π sr, assuming isotropic emission, and to 2% spectral bandwidth. Figure 21.1 shows the variation of the CE as a function of intensity at FWHM in the case of a pulsed droplet spray. Each point represents the mean value of 100 shots, and the error bars give the standard deviation. Those vary from 6% up to 13% when the
Figure 21.1 Evolution of the CE in 2π sr and 2% bandwidth as a function of laser intensity for a pulsed droplet target (circles) and for a continuous target (square).
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CE is low. After a rapid increase of the EUV yield with laser intensity, the highest CE achieved is 0.6% at 6 × 1011 W/cm2 and then decreases. These results have been obtained with a target of 200-µm diameter and a 100-µm focal-spot size. The pressure is between 20 and 30 bars, and the temperature of the nozzle between −95 and −110◦ C. A measurement based on Mie6,7 diffusion suggests a mean droplet size of about 10 µm under these conditions. We have also indicated in Fig. 21.1, by a square, the highest CE obtained in the same conditions but using a continuous droplet jet. Under these conditions the CE drops to 0.25%. The reduction of the measured EUV yield is mainly due to the fact that it has not been possible to produce a well-collimated continuous flow of droplets as in the pulsed-jet case. Briefly, as a consequence, the density of the jet is lower, thereby limiting the number of droplets in the laser focus and thus lowering the absorption of the laser light. Moreover, the poorer jet confinement prevented us from reaching satisfactory vacuum conditions in the ELSA interaction chamber using the inverse differential pumping scheme developed during PREUVE. Reabsorption of the emitted light at 13.5 nm is therefore much higher with the continuous target than with the pulsed jet. Generally, CEs are extrapolated to 2π sr, which is correct when assuming isotropic EUV emission. However, no target produces such emission.8–10 Actually, the hydrodynamic expansion of the plasma and its opacity determine the resulting spatial distribution of the EUV emission. Figure 21.2 shows the angular distribution of the EUV emission, for the experimental conditions giving the highest CE. Using a motorized support under vacuum, a Zr-filtered photodiode can move
Figure 21.2 Experimental angular distribution of the EUV yield integrated between 7 and 15 nm (solid circles) and Gaussian fit (curved lines).
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around the emitting plasma. The signal is integrated over the spectral bandwidth of the filter, between 7 and 15 nm. The main part of the emission is directed toward the incoming laser pulse, and the angular distribution is essentially contained within π sr. The experimental data can be fitted with a Gaussian function. The total EUV emission energy can then be calculated starting from these measurements. This leads to a spatially integrated energy of 1.9 mJ/pulse at a laser energy of 740 mJ/pulse, which is equivalent to a CE of 0.3% per pulse with the pulsed jet target and only 0.13% per pulse with the continuous target. Such an analysis shows that most CEs in the literature are actually overestimated. Nevertheless, the angular distribution of the EUV emission in the case of a plasma produced using a small microfilament8 (diameter 10 µm) approaches isotropic emission over 2π sr. In this last case, CE is then overestimated by only 20%. The laser pulse duration is one of the major parameters affecting the efficiency of the laser-target coupling.11 As previously discussed, before starting the Exulite project, we used a commercial 50-Hz Nd-YAG laser delivering 8-ns pulses at 1.064 µm. We tried to determine the influence of increased pulse durations on the interaction through numerical simulations. We used the 1D1/2 Lagrangian hydrodynamic code CHIVAS12 developed by the CEA, which was coupled to a postprocessor code we developed in our laboratory at CEA/SPAM. The postprocessor is based on a simple collisional-radiative model13 and calculates the population density of the ionic species supposed to be responsible for the emission around 13.5 nm (Fig. 21.3). In particular, we estimated the bound-bound radiation losses14 due to Xe9+ –Xe11+ ions.15 The ratio between this value and the delivered energy
Figure 21.3 Spatial evolution of the electron density (solid line), electron temperature (dashed line), and Xe10+ population density (shaded area in arbitrary units) as calculated by CHIVAS at the laser peak of an 8-ns pulse in the case of a 1.2-µm-thickness liquid xenon target for a 5 × 1011 -W/cm2 laser intensity. The origin of the x axis corresponds to the initial position of the target surface. The laser beam is coming from the right.
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was used as a kind of virtual CE. For simplicity, we considered a planar slab of solid xenon as target. For each pair of pulse duration and energy, the target thickness was properly chosen in order to avoid making the plasma transparent to the incoming laser radiation before the end of the pulse. Figure 21.4 presents the results of the calculations for the CE as a function of impinging laser intensity for three different pulse lengths. At the optimum intensity, around 6 × 1011 W/cm2 , the CE decreases not more than 30% when the pulse length is increased from 10 to 35 ns. Due to the roughness of the postprocessor for estimating EUV emission, it is hard to compare quantitatively the numerical predictions with the experimental data. Nevertheless, one can note that our result is close to that shown by Spitzer et al.16 Those authors performed an experiment using a plane slab of tin where the laser pulse duration was increased from 7.5 to 30 ns. At a laser intensity of about 2 × 1011 W/cm2 , they report a weak loss in CE of 15%. We have tried to further confirm the efficiency of such longer pulses by reproducing the experiment of Spitzer et al. and using well-characterized 3-, 8-, and 18-ns pulses and a planar solid tin target. This experiment was realized in collaboration with the Intense Laser Irradiation Laboratory (ILIL) at the CNR/IPCF in Italy. Unlike Spitzer et al., we used the Nd-YAG fundamental frequency. In Fig. 21.5, the measured CE is shown as a function of the laser peak intensity for the three different pulse durations. Despite the broad data dispersion, one can note that the maximum CE is almost the same for all durations. It is interesting to note that the laser intensity required to reach a given CE is higher for the shortest pulse duration and comparable for the two longer ones (8 and 18 ns). We performed an additional experiment at the ILIL, to study the effects of longer pulses on our continuous xenon droplet spray target. The laser at ILIL allows
Figure 21.4 Calculated evolution of CE as a function of laser intensity for different pulse lengths.
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Figure 21.5 Evolution of the conversion efficiency of a tin solid target as a function of laser intensity with 3-ns (open square), 8-ns (full circle), and 18-ns (full square) pulse durations.
us to tune the pulse duration between 8 and 42 ns after each amplification stage. A pulse energy of a few joules was available, and the repetition rate of the laser was one shot every 5 min. The laser was focused on a 50-µm-diameter focal spot. The CE obtained for pulse durations of 8, 35, and 42 ns as a function of laser intensity is shown in Fig. 21.6. The CEs are given in arbitrary units, since we had no calibrated detection system for this experiment. Each point is averaged over 15 laser shots, and the error bars show that the standard deviation is varying between 13% and 30%. The fluctuation of the EUV yield is directly related to the fluctuation of the number of droplets in the focal volume. Considering the size of the droplets (10 µm), we estimate that the maximum number of droplets heated by the laser was only about 5. It is obvious that any small variation of the size, of the position with respect to the beam axis, or of the number of droplets will lead to high EUV emission instability. Nevertheless, the effect of the pulse duration on the EUV yield can be easily observed. Unlike bulk targets, in a droplet spray the effect of the pulse duration on the EUV emission is important. For a given laser intensity, the CE drops respectively by a factor of 2 and 3 when the pulse duration is increased from 8 to 35 ns and from 8 to 42 ns. It is thus clear that the droplet-spray target, unlike solid targets, is not suitable for efficient EUV emission when using long laser pulse durations. For this reason we have decided to abandon the development and further optimization of the xenon droplet spray although this target gave excellent results during the PREUVE project when using low-repetition-rate lasers.
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Figure 21.6 Evolution of the EUV yields at 13.5 nm as a function of laser intensity for 8-ns (full squares), 35-ns (open squares), and 42-ns (full circles) laser pulse duration.
An obvious disagreement appears between the numerical results, predicting an almost constant evolution of the CE, and our experimental data. We believe that the inhomogeneity of the spray is at least partially responsible for this lack of consistency. The plasma hydrodynamic expansion of a droplet is completely different from an ideally 1D plasma expansion such as we can simulate with CHIVAS. In order to study qualitatively the influence of the laser pulse duration on the heating and the subsequent expansion of a single microdroplet, we developed a simple self-similar plasma expansion model in spherical geometry based on the initial approach of Haught and Polk.17 This model was coupled to a ray-tracing code, which calculates the energy deposit and the propagation of the laser through the droplet. We report in Fig. 21.7(a) the time evolution of the electron temperature (solid line) and density (dotted lines) obtained for an 8-ns duration and a 700-mJ laser pulse focused at 5 × 1011 -W/cm2 peak intensity on a 12-µm-diameter droplet of xenon. The intensity peaks at time t = 0. One can see that the maximum density and temperature are achieved very early in the pulse. When the maximum intensity is reached, the plasma has expanded and the electron density has dropped. Therefore, the coupling of the laser light with the plasma is very weak. This effect depends dramatically on the pulse duration, as shown in Fig. 21.7(b), which gives the time evolution of electron temperature (solid line) and density (dotted lines) for a 35-ns-duration and 5 × 1011 -W/cm2 -intensity pulse. The maximum coupling occurs still earlier in the pulse and the maximum temperature is lower than for the 8-ns pulse duration. The model predicts that for 35-ns pulse duration, the maxi-
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Figure 21.7 Time evolution of the electron temperature (solid line) and density (dotted line) for (a) 8-ns and (b) 35-ns pulse duration. The maximum laser intensity is 5 × 1011 W/cm2 in both cases, and it is reached at t = 0.
mum temperature is 16 eV and the ionization degree is only 6+. Consequently, no or at least not much EUV light near 13.5 nm should be produced at 5 × 1011 W/cm2 laser intensity. This result is confirmed by the experimental results given in Fig. 21.6. As presented previously, the Exulite LPP prototype is based on lasers with high repetition rates (10 kHz) and long pulse durations (35 ns). Regarding the different experimental results and calculations, a filament target seems to be the best compromise to produce an efficient EUV source. Indeed, this target is very close to being a solid one, and the achievement of high conversion efficiencies with long pulses appears possible (Fig. 21.4). In addition, a liquid microfilament target is renewable and presents almost isotropic EUV emission and low reabsorption. This makes high-repetition-rate EUV generation possible.8 Such a target is now in operation in our laboratory. We now routinely produce filaments of about 40µm diameter with a spatial peak-to-peak stability of ±5 µm at a nozzle distance of 20 mm. The first results, obtained at quite low laser intensity (3 × 1010 W/cm2 )
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using a single laser module delivering 35-ns pulses, are very promising for the future, when several kilowatts will be focused on the target. 21.2.3 Laser development for the modular LPP source The laser system is by far the most expensive part of an LPP source. Thus the designers have to take into account not only its technical performance but also such essential characteristics as cost, efficiency, reliability, and industrial availability. In the present state of the art, the maximum CEs achieved with commonly used xenon and tin targets are respectively 1% and 3%. To fulfil the throughput requirements of EUVL production tools, the laser system of an LPP source must deliver, in the most optimistic case, at least 20 kW of average power. In our opinion, this can hardly be obtained with only a few laser chains. Starting from this consideration, we have proposed18 the concept of a modular LPP source based on the use of 10 to 20 identical, moderate-power laser chains (with typically 1.5 to 2 kW each) that are simultaneously focused on the same spot.19 Among other advantages, this leads to a simpler, more compact laser-chain concept and to a more robust system with enhanced redundancy (e.g., still allowing EUV operation when one chain is down). Another advantage is the possibility of accurately controlling the EUV dose on the wafer, as explained later in Sec. 21.2.6. To develop a laser chain suitable for an LPP source, we considered a Nd:YAG rod as laser material, pumped by high-power cw diode bars. As a matter of fact, to obtain high repetition rate (>3 kHz), cw pumping is more efficient than pulsed pumping, due to the lifetime of the upper laser level. Moreover, the lifetime of cw diode bars may approach 20,000 hours—much longer than that of quasicontinuous-wave diodes—and cw diodes are at least 2 times cheaper for the same average power. In order to obtain a good optical-to-electrical efficiency we have chosen to develop a power oscillator–power amplifier (POPA) configuration instead of the standard MOPA (master oscillator–power amplifier) system. In the POPA there is no need for preamplifiers, because the output from the oscillator efficiently extracts the energy stored in the first amplifier. The beam quality of the power oscillator must be a compromise between good system efficiency and good focusability to generate sufficiently high intensities on the target. The beam quality20,21 should be on the order of M 2 = 10–15 and maintained throughout the amplification chain. The power oscillator is based on specially developed, now commercially available pump modules.22 These modules exhibit excellent pump uniformity to limit the spherical aberration and a high (90%) transfer efficiency, defined as the ratio of the light absorbed by the rod to the light emitted by the diode bars. In a short cavity, the cw output power of a pump module is 450 W for 1100-W pump power, yielding 40% optical-to-optical efficiency and 17% optical-to-electrical efficiency for the optical pumping structures.23 Particular efforts were devoted to the management of the thermal effects. Briefly, we use two identical pump modules in combination with a polarization
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rotator to compensate for the induced birefringence.24 The spherical aberration, mainly due to pump inhomogeneities and the temperature dependence of the thermal conductivity,25 limits the efficiency of the oscillator. The spherical aberration was measured, and we found typical values between 0.5λ and 1.6λ rms at the maximum pump power, depending on the diode cooling temperature, i.e., the pump profile. Unlike the birefringence, the spherical aberration cannot be easily compensated and should be minimized. For Q switching of the laser, we use acousto-optical (AO) devices. They allow simple, reliable, and cost-effective switching for unpolarized cavities at high (multikilohertz) repetition rates, but two of them are necessary to hold off the relatively high gain (g0 l ≈ 1.8). A schematic diagram of the laser resonator is given in Fig. 21.8. Two divergent lenses are used to reduce both the divergence of the beam (so as to improve the hold-off of the Q-switch system) and the power density on the mirrors. Figure 21.9 shows the average laser output power as a function of the repetition rate. It ranges from 480 W at 10 kHz to 550 W at 30 kHz. The pulse duration (Fig. 21.9) is linearly dependent on the repetition rate and can be as low as 32 ns. This leads to peak densities on the order of 75 GW/cm2 on a 50-µm-diameter spot. The measured beam quality is 13 and mainly limited by the spherical aberration. The optical-to-optical and the optical-to-electrical efficiencies of the laser module are respectively 21% and 7%. The time jitter of the laser is 1.2 ns rms, and the power fluctuations less than 3%.
Figure 21.8 Schematic diagram of the oscillator resonator with two pump modules and birefringence compensation.
Figure 21.9 Average output power and pulse width as function of the pulse repetition rate.
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Figure 21.10 Schematic of an oscillator and an amplifier stage in a POPA configuration.
To increase the laser power of each module, we will add amplifier stages to the oscillator. The amplifier is a duplicate of the oscillator design without the mirrors. The schema of the POPA design is given in Fig. 21.10. The authors of Ref. 26 have shown that in this way the power can be doubled without degradation of the beam quality. First calculations show that the extraction in the first amplifier can be as high as 70% of the stored energy with 50-mJ input, and in the second one 80%. 21.2.4 Multibeam laser focusing The multibeam focusing technique that has been developed by Exulite is the socalled spiderlike side attack on the target. In it, as shown in Fig. 21.11, the laser beams run outside a grazing-incidence EUV collector. This side attack is chosen in such a way that an optimized collection efficiency for EUV is obtained. In particular, our optimized design takes into account both the EUV angular distribution of the target and the collector efficiency as a function of the incident angle of the incoming light rays. Because of the large angle chosen for EUV collection (at least 120 deg), the incident laser beams are almost perpendicular to the average collecting axis, which corresponds to the axis between EUV source and intermediate focus (IF). It is important to consider the needed numerical aperture (NA) of the laser focusing units, since the beams must reach the target within the space defined by the outer EUV collector shell and the target injector device. For a given beam quality of the laser, M 2 , the full angle of divergence D for focusing is given by D = 4M 2 λ/π, where is the beam diameter at focus, and D and are defined at 1/e2 . For example, with = 100 µm, M 2 = 10, and λ = 1.064 µm, the full angle divergence D = 0.136 rad, which corresponds to an opening angle of 8 deg. The present design for an LPP EUV source is even adapted to the case of quite poor beam quality of the exciting lasers together with relatively low mean powers where the requested intensities on target call for very small spot diameters. However, the opening angle will be smaller for the powerful industrial source. Concerning our choice of the laser focusing device, we considered the critical issue of the heat load induced by the EUV and thermal power emitted by the source spot. For a lens with cooling on the circumference, the absorbed power would generate wavefront distortion leading to longitudinal and lateral defocusing and enlarging of the focused spot. We have also considered the possibility of laying out a transparent heat shield (e.g., sapphire or diamond), but we preferred a focusing mirror, which allows for efficient and homogeneous cooling from the rear of the
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optimized substrate and thus avoids a large increase of temperature on the front and a steep gradient in temperature profile (cf. Sec. 21.3.7). The shape of the focusing mirror must be consistent with the desired image quality at the focus. One can use a mirror of either parabolic or ellipsoidal form. However, the ellipsoidal mirror limits the housing needed to protect against stray beams around the entrance window. Moreover, with such a mirror it is easier to lay out a protecting screen against the flux coming from EUV source in front of the entrance window without increasing the off-axis angle (Fig. 21.12). In the frame of Exulite, we have also studied the beam transport from the laser to the focusing optics. In order both to limit the housing for all focused beams around the source and to maximize the laser transmission at the focusing mirror, the laser waist is imaged on the focusing mirror, which is the optical aperture of the system. The modular multibeam LPP source requires excellent spatial stability of the laser foci on target. To this end, a closed-loop feedback control is used to compensate slow drift due to thermal effects and also to minimize the effect of system vibrations, even though the very short equivalent focal length of the focusing optics tolerates poor beam-pointing stability.
Figure 21.11 Simplified scheme of the spiderlike side attack on the target with two focusing beams (2) and the EUV collection optics according to the Exulite design.
Figure 21.12 Optical scheme for the focusing of a single laser beam on a target.
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21.2.5 EUV collection A key requirement of the EUV collection system is to ensure high collection efficiency even with an increasing number of lasers. A system with a laser beam propagating along or close to the collector axis is not suitable, since for an increasing number of lasers the central part of the collection system, which is also the most efficient part, will be obscured. We have developed a system where the lasers do not obscure the collection elements (see Sec. 21.2.4). Indeed, with our modular LPP source, the maximal EUV emission will be along the symmetry axis although the laser beams are arranged in a spiderlike configuration. Two types of collecting mirrors are generally used, namely, grazing-incidence metallic mirrors, and normal-incidence multilayer coated mirrors. Our approach uses both types of mirrors to benefit from the advantages of both technologies. Consider first the half-space that contains all the laser beams that are focused on the target. In this first part, we use a set of grazing-incidence mirrors. Those mirrors have a shape designed to reflect the rays from the point source to the IF. It is a general property of ellipsoids that all the rays coming from the first focus are reflected within the ellipsoid to the second focus. Nevertheless, as the reflectivity of the surface varies greatly with the angle of incidence, it is very ineffective to use only one ellipsoid. In order to collect effectively the rays whose angle with the collector axis is greater than 40 deg, we use a Wolter objective.27 The Wolter objective combines a hyperboloid with an ellipsoid. An advantage of this combination is that the two reflections (first in the hyperboloid and second in the ellipsoid) are realized at smaller angles and the surface reflection is thus greater (approximately 80% for each surface, depending on the material). If we combine an ellipsoid with a Wolter objective, we can calculate the reflectivity curve of this system, as presented in Fig. 21.13. This system can collect effectively rays between 0 and 65 deg, which is the reason why we have required the incident angle of the laser beams to be greater than 65 deg. The second part of the EUV collection system is located in the other halfspace on the opposite side of the source spot. Here we use a simple spherical mirror whose center of curvature is the EUV source point. This part is a MoSi mirror whose reflectivity is around 68% for almost normal incidence. The rays coming from the point source arrive normal to the surface mirror and are reflected back to the point source (or very near) so that they can be collected with the first part of the system. A global description of this system is presented in Fig. 21.14. We have used ray-tracing software to evaluate this optical system. This software is also used to check whether the specifications for the second focus are achieved, viz., numerical aperture <0.2 sr and etendue <3 mm2 sr. The results of this study are reported in Table 21.1. Using grazing-incidence mirrors and a multilayer coated mirror, this multielement collection system can collect a very considerable solid angle despite our
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Figure 21.13 The reflectivity calculated with the surface equation using the properties of the material.
Figure 21.14 Ray-tracing software was used to evaluate the collecting system. Various parameters, such as the source emissivity and the surface reflectivity (which depends on the grazing angle), are integrated in the calculation.
multibeam laser-plasma configuration. Interestingly, it is also an advantage to use the grazing-incidence collector as an additional vacuum chamber and take advantage of differential pumping. Then the gas transmission of EUV can be higher in the collector chamber than in the main chamber with the xenon jet.29 21.2.6 EUV dose control Each part of the wafer must receive a well-defined energy dose in order to be correctly exposed for the lithographic process. With an EUV source power of 115 W at a repetition rate of 10 kHz, the correct dose corresponds to 50 pulses and the source dose stability has to be ±0.30% in 3σ.30 Without an energy-dose control
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Table 21.1 Comparison of a simple ellipsoidal collector, an ellipsoidal collector combined with a Wolter objective (see text), and our EUV collection system with the alpha-tool requirements.28
Collector Alpha tool Ellipsoid Ellipsoid + Wolter objective Global
Ideal geometrical collection efficiencya η (%)
Mean reflection R (%)
Transmission ηR (%)
28 36 40
65 61 67.5
61 22 27
80
46
37
a Collection solid angle divided by 2π.
system, this requirement is hard to achieve, due to the multiple instabilities of the different source systems. Hitherto, common EUV sources have been much less stable, approaching only 2% in 3σ over 50 shots, despite the fact that they still do not have enough power.32,33 Thus, a specific system allowing one to control the dose stability is essential. To do so, one must consider in detail how the scanner proceeds. During the continuous translation of the exposure slit on the wafer, only one different-energy pulse is delivered between two consecutive doses of 50 pulses each. Using LPP sources, the EUV energy is a particular function of the injected laser power, which means that the delivered EUV dose can be adjusted with the laser power. It is very difficult to adjust, quickly and precisely, the output power from a single laser chain without having any thermal problems. The approach we propose is straightforward when using a modular, multibeam LPP source. Our dose control system is based on the principle31 that the EUV pulse energy can be modified quickly and precisely with the number of lasers that is effectively contributing to the plasma heating. Whereas it is not recommended to vary quickly the power of a laser module for thermal reasons, it is easy to shift temporally the pulse trigger instant or to shift spatially the focus point with a moving mirror. We have preferred the solution based on temporal shifting. As the EUV energy produced by a single laser is quite low, the energy of the temporally shifted laser does not disturb the EUV source, if the temporal shift is judiciously chosen. The way that our dose control works is actually quite simple: the system measures the energy of the first 49 pulses, calculates the pulse energy necessary to obtain the energy dose, and commands the number of lasers to be used. In practice, the problem is a little more complicated in that, between two consecutive energy doses, there is only one available different-energy pulse. So we must use algorithms to reduce the noise level and to decide the next pulse energy. Different simulations were needed to choose the best algorithms and to calculate the performance according to the different parameters: maximum EUV power, ratio of the EUV power with the laser power, and shot-to-shot stability. The results of these simulations (Fig. 21.15) show
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(a)
(b) Figure 21.15 Comparative study with and without a control system. The results are obtained with a shot-to-shot source stability σ = 10% during 800 energy doses.
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that even with an EUV source presenting 5 times more shot-to-shot instability than other existing sources,32,33 we can meet the tough stability requirements. Of course, this method works with more pulses per dose, or with more lasers, or with a different pulse repetition rate. However, good stability can be achieved only if the average EUV power necessary for the lithographic process is below the maximal useful EUV power of the source. For this reason, a system to optimize the EUV power has also been developed within Exulite. This system, between wafer changes, looks for the best working point of the LPP source and its lasers. The modular LLP source is thus an excellent concept to apply for a simple and efficient EUV dose control system. 21.3 The ELSAC LPP Source Developed by Exulite 21.3.1 The ELSAC source architecture Right at the beginning of Exulite, the main idea was to take into account the constraints on all subelements of the ELSAC source and those generated by the relationship between those elements. This architecture optimization was achieved thanks to a complete functional analysis of the source and of all subelements: the target vacuum chamber, the injection system, the laser module, the xenon pumping and recycling system, the laser-beam transportation and focusing system, the EUV collector, and the global control system. First of all, the design takes into account the injection and optical systems. For example, the mechanical implantation of the injection system is modular. It allows using either a droplet spray or a filament jet. Both systems lead to injecting a high flow of xenon in order to generate a dense target. A second priority was to keep the pressure in the source chamber low to avoid both the reabsorption of the generated EUV light and the contamination of the laser-focusing and EUV-collecting optics. To meet these specifications, a special differential pumping system34 was designed and installed. Notice that this system is related to the choice of a grazingincidence collector. We also choose special aluminum with a very low specific outgassing rate for the source chamber in order to meet the severe pressure and contamination requirements. Moreover, thermal management of the chamber with all subunits is a crucial issue, because the injection of 5-kW laser power produces significant out-of-band radiation. Thermal modeling was performed to evaluate these constraints precisely. The result of these studies is that the ELSAC main chamber is a massive part made of aluminum to facilitate the extraction of this heat load. Because the focusing optics and the collector are particularly sensitive to heat load, the main chamber and the collector chamber include cooling areas, specifically designed to optimize the cooling of these elements. Furthermore, the injector has its own integrated temperature control system. Note that the choice of a massive chamber also permits us to
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reach the required positioning precision of the focusing mirrors and to facilitate the implantation of all necessary windows for the inlet and outlet of the laser beams. Finally, the second chamber for the EUV collecting elements has lower mechanical and thermal constraints. Its design was optimized to be modular in order to accept a complete set of diagnostics and thereby allow numerous different studies. Figure 21.16 shows the resulting architecture for ELSAC. 21.3.2 The high-power laser system The concept of 10 spatially and temporally multiplexed laser modules of 500-W average power in the infrared is chosen to reach the total power of 5 kW. We believe that this solution is the best adapted to higher-power LPP sources, because of (1) cost optimization of each individual module, (2) easy and fast replacement of a module in case of failure, (3) no interruption of the EUV process with one module offline, (4) cw diode technology for low cost of ownership, and (5) satisfactory beam quality of high-power modules through innovative design. The 500-W laser module design is based on patented homogeneous pumping structures, used in Thalès Laser commercial lasers, and which represent the technological base of Thalès Laser. The main specifications of the 500-W laser module developed in collaboration with the CEA/SCP, and currently prepared for industrialization by Thalès Laser, are: 1064-nm wavelength, 6- to 20-kHz pulse repetition rate, average power 500 W at 10 kHz, beam quality M 2 better than 15, and pulse durations shorter than 40 ns. The SHINE module, shown in Fig. 21.17, will be the first product that combines high average power and beam quality in a reliable compact diode-pumped solid state (DPSS) laser. The highest energy densities in the laser cavity are located on the oscillator mirrors and are far from the damage threshold of the standard optical components, thus ensuring safe use in an industrial context. The cavity size is compact enough to be representative for the future laser units needed for EUVL.
Figure 21.16 Overall view of the ELSAC chamber with all its elements.
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A picture of the SHINE cavity is given in Fig. 21.18. The heart of the system consists of two diode pumping structures (Fig. 21.19). Each structure is pumped by 30 cw laser diodes manufactured by Thalès Laser. The total pump power per head is 1200 W cw. SHINE laser heads and electronic devices benefit from a user-friendly design with computer control, assuring all the different verifications that are needed. The Thalès Laser software drives the master clock, which gives the timing for the 10 lasers and allows for synchronizing of all modules. This is essential to ensure precise EUV power control for the photostepper (cf. Sec. 21.2.6 on EUV dose control). 21.3.3 The laser-target optical interface (spider configuration) The laser-target optical interface—the so-called spider configuration—has been developed by Exulite for 10 independent beams that are focused all together on the xenon target on a spot 50 µm in diameter (1/e2 ). The interface will couple 87% of the incoming pulse energy into the nominal focus of the ELSAC source. With typical 50-mJ pulse energy per module and 35-ns pulse length, the result-
Figure 21.17 Compact housing of the 500-W SHINE laser module (maximum length is about 1 m).
Figure 21.18 Twin-laser-head cavity design to increase beam quality and output power of SHINE.
Figure 21.19 Diode pumping structure.
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ing peak intensity on the target is 7 × 1010 W/cm2 , but, depending on the laser beam’s far-field profile, the peak intensity can reach up to twice the above value, i.e., 1.4 × 1011 W/cm2 . It is also possible to change the spot diameter by adjusting the transport and defocusing unit (consisting of three lenses), thereby changing the beam diameter on the focusing mirror. The maximum full angle of a beam is around 24 deg, which is limited by the mirror size and the corresponding power loss. As shown in Fig. 21.20, the present spiderlike laser-target optical interface, developed for ELSAC, couples focusing beams at an angle of 75 deg with respect to the EUV collecting axis. The two foci of each ellipsoid are respectively 100 mm (source spot) and 625 mm (first focus) away from the mirror center. The design and shape of the mirror together with its mounting have been optimized to facilitate both the realization of the mirror and its precise mounting within the ELSAC vacuum chamber. The optics company SESO has realized the mirrors on a silicon substrate. The laser entrance window of ELSAC is 300 mm away from the EUV source spot. The whole optical system has been toleranced. A result of the thermal studies is that beam pointing will be stable enough when thermal load is increased up to maximum power. A closed-loop control device has been developed for the beam pointing and the beam position on the focusing mirror (less important). The beam is monitored either to preserve the reference parameters during the alignment phase or to keep the EUV power at a maximum.
(a)
(b)
Figure 21.20 Optical scheme of the 10 laser beams, showing (a) the optical path drawn from the first focus of each ellipsoidal mirror to the common second focus, and (b) another side view from the perpendicular direction. The main EUV collection axis is in the paper plane and horizontal in both views. The violet cones (a) and circle (b) indicate the position of the target injector and catcher.
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21.3.4 The EUV collector The designed EUV collector will not be built during the first phase of Exulite, which runs until mid-2005. For the realization of ELSAC, we intend to use a rough collector module that mimics the future optical collector without presenting an optimal optical surface (with respect to shape, roughness, and treatment). 21.3.4.1 The xenon pumping system Vacuum and contamination controls are key issues for the production of EUV light. First of all, for current systems using xenon, the reabsorption of EUV light by residual contamination gas and in particular by residual xenon strongly affects the useful EUV generation. Therefore, the source chamber partial pressure of xenon should be limited to 10−3 mbar on the EUV light path. Second, contamination could be critical for the optical components’ lifetime. Indeed, EUV sources contain optical components, such as focusing elements or collector modules, that are fragile and very sensitive to contamination. Therefore the partial pressure of water and hydrocarbons must be kept as low as possible, typically below the 10−9 mbar range. However, due to the physical properties of xenon (small thermal expansion coefficient and large atomic weight), this gas is difficult to pump. To meet the EUV source specifications, Alcatel designed an innovative pumping system based on three differential pumping stages and on advanced pumps optimized for xenon. The main part of the xenon jet is directly pumped through a catcher by a dry primary pumping system based on advanced multistage Roots pumps. The evaporated xenon in the source chamber is pumped by magnetically levitated turbomolecular hybrid pumps, which are directly connected to the plasma chamber and to the EUV collecting chamber. Figure 21.21 summarizes schematically the ELSAC pumping system for xenon and shows all subunits. The diaphragm between the two chambers is optimized so that only a small amount of evaporated xenon can flow through it toward the collector. Thus, the pressure in the collector chamber remains one order of magnitude below that of the plasma chamber, thereby keeping EUV-light absorption at a negligible level and limiting contamination of optical elements. This optimization was first made with simple conductance calculations, and then detailed with a 3D computational-flow-dynamics modeling of the whole vacuum system. In particular, our modeling is based on a stationary approach assuming monophase gaseous xenon (i.e., no liquid phase), and finally the xenon target is taken as a dense, gaseous xenon flow out of the injector nozzle. Note that the results of the global thermal study of the source have been injected into this fluid modeling (see Sec. 21.3.7). The calculated gas flow chart in Fig. 21.22 shows very fast expansion of xenon due to injection of a high flow rate of gaseous xenon under vacuum. Optimization of the vacuum systems was obtained by combining gas flow modeling with experimental tests.
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Figure 21.21 Scheme of the advanced xenon pumping system for the ELSAC source developed by Alcatel.
Figure 21.22 Gas flow modeling for vacuum system optimization: velocity vectors in the vertical symmetry plane.
21.3.5 The xenon recycler Since xenon is a rare and expensive material, a recycling and purifying system is crucial to keep the cost of ownership for an industrial LPP source at a reasonable level. Alcatel Vacuum Technology/Adixen developed a xenon recycling system, and a first prototype has been working continuously since 2002 at the CEA labs. The specifications for the second system for the ELSAC source prototype have been set much more severely in terms of purity (1 ppm H2 O; 1 ppm O2 ; 1 ppm Cx Hy ; 1 ppm NH3 , Cl2 , and F2 ; 10 ppm N2 and rare gases; 1 ppm for all other trace gases), in terms of injection pressure (up to 50 bars), in terms of xenon charge (up
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to 400 L), and in terms of flow rate of xenon (up to 3 slm), thereby keeping the leak rate below 10−9 mbar L/s. This system has continuous automatic flow operation, for potential every-day and round-the-clock operation. The physical principle of the recycling system is illustrated in Fig. 21.23. The xenon is extracted from the exhaust of the dry pumping system in a gas phase to a buffer gas tank. This xenon gas is then purified through chemical filters to eliminate H2 O, O2 , and Cx Hy molecules. Liquefaction is performed in the next phase in one of the three reservoirs by cryogenic means. At the same time, another reservoir is in evaporation mode and is delivering xenon gas at room temperature to the source injector. The third reservoir is in transition mode between liquefaction and evaporation, so that the cyclic system is able to deliver purified xenon gas in continuous flow. The output pressure delivered is regulated by a mass flow regulation system. The entire machine is controlled by an automatic device and a supervisor computer. 21.3.6 Thermal studies The injection of 5-kW laser power into the xenon jet target produces, beside the useful EUV power, important amounts of out-of-band radiation, which heats up the ELSAC chamber together with all subunits. For this reason, thermal management is crucial to avoid deformation and degradation of the whole system. In particular, the cryogenic xenon injection system and various optical elements are very sensitive to thermal stress. For example, the temperature and pressure of the injection system, and particularly of the nozzle, must be precisely controlled to obtain a stable cryogenic filament jet. Specific thermal and thermomechanical modeling have been performed to study the heat load of the system and possible solutions. Figure 21.24 shows the deformation of the laser-beam-focusing mirrors, of their supports, and of the chamber
Figure 21.23 Functional scheme of the Alcatel xenon recycling system developed for EUV LPP sources.
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Figure 21.24 Deformation of the focusing mirrors, their supports, and a part of the ELSAC chamber.
wall itself. This result was obtained in two steps. First, we calculated the temperature field in the whole source with a 3D thermal modeling. Second, the results of the first modeling were input to a mechanical study to calculate the deformation of the chamber and of the focusing optical elements. The results of these studies have led to a novel configuration for the focusing optics, to the choice of well-adapted materials for the focusing optics and the xenon injection nozzle, and finally to the design of an optimized cooling system. 21.4 Conclusion Within the frame of the European MEDEA+ T405 project, the Exulite consortium is currently developing a modular LPP source based on spatial multiplexing of several laser beams. This innovative approach using many identical, compact poweroscillator modules was first proposed by Exulite partners in 2000 to overcome the economic constraints of common LPP sources. This chapter summarizes in a condensed way the spectrum of efforts at Exulite that allow us to propose technical solutions concerning lasers, EUV optics, and system-oriented aspects, including for example thermal studies, pumping and recycling of xenon, tolerancing of the multibeam optical interface, and EUV dose control. The LPP prototype (ELSAC) is currently built and will be fully operational on an intermediate EUV power level in mid-2005 with 3-kW laser power on the target. Acknowledgments Exulite acknowledges financial support from the French Ministry of Economy, Finances, and Industry and is grateful to the MEDEA+ authorities for their efficient coordination of R&D efforts on EUVL sources in Europe.
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17. A. F. Haught and D. H. Polk, “Formation and heating of laser irradiated solid particle plasmas,” Phys. Fluids 13, 2825–2847 (1970). 18. Presented at Sematech EUV Source Workshop, San Francisco (2000). 19. J.-M. Weulersse, V. Le Flanchec, and M. Gilbert, “High peak power laser device and application to the generation of light in the extreme ultraviolet,” European Patent EP1320913 (2001). 20. C. J. Kennedy, “Model for variation of laser power with M 2 ,” Appl. Opt. 41(21), 4341–4346 (2002). 21. I. P. Mercer, A. Comley, S. Davis-Anstead, et al., “EUV light source and laser considerations,” Proc. SPIE 4760, 463–473 (2002). 22. FLINT, designed by Thalès Laser, France. 23. P.-Y. Thro, et al., “Detailed analysis of the optical scheme for the Exulite LPP source,” poster presented at 2nd International EUVL Symposium, Antwerp. Belgium (September 2003). Available at www.sematech.org. 24. W. Koechner, Solid-State Laser Engineering, 5th ed., Springer-Verlag, pp. 425–428 (1999). 25. N. Hodgson and H. Weber, “Influence of spherical aberration of the active medium on the performance of Nd:YAG lasers,” IEEE J. Quantum Electron. 29, 2497–2507 (1994). 26. S. Fujikawa, K. Furuta, S. Koumo, T. Kojima, and K. Yasai, “1-kW highquality beam generation from a diode-side-pumpede Nd:YAG rod laser,” Advanced Solid-State Lasers, OSA TOPS 68, 542–546 (2002). 27. C. C. Dailey, “Method of and means for testing a glancing-incidence mirror system of an x-ray telescope,” U.S. Patent 4,063,088 (1977) 28. ASML, private communication. 29. B. Barthod, J.-L. Rival, and M. Morpain, “Source EUV,” European Patent No. EP1528846A2 (2004). 30. “Source requirements,” presented by ASML at the EUVL Source Workshop during the 2nd International EUVL Symposium, Dallas, TX (October 2002). 31. Ph. Cormont, P.-Y. Thro, and Ch. Vacher, “Method and Device for Lithography by Extreme Ultraviolet Radiation,” French Patent FR0310547 (2003). 32. A. Endo, “High-power laser plasma EUV light source for lithography,” Proc. SPIE 5448, 704–777 (2004). 33. U. Stamm, J. Kleinschmidt, K. M. Gaebel, et al., “High-power sources for EUV lithography: state of the art,” Proc. SPIE 5448, 722–736 (2004). 34. M. Puech, “A Two-Stage Vacuum Pump,” European Patent EP1243795A1 (2002).
Martin Schmidt received a Ph.D. in physics at the University of Paris in Orsay, France, in 1992. He leads CEA’s Plasma Application Group (GAP), a research group that is devoted to the study of laser-plasma interactions and applications. Dr. Schmidt is also the project leader at the CEA for the MEDEA+ Exulite project.
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Benoit Barthod graduated from École Nationale Supérieure de Mécanique et d’Aérotechnique (ENSMA) in 1987. From 1987 to 1992 he was employed by Société Nationale d’étude et de Construction de Moteurs d’Aviation (SNECMA). Since 1992 he has been employed by ALCATEL Vacuum Technology (AVT), where he works in the R&D department to find and develop new pumping principles for small dry pumps. In 2002, he joined the New Business and Advanced System Department as EUV project manager and is now in charge of the Exulite project at AVT. Tibério Ceccotti received a Ph.D. in plasma physics from the Université Pierre et Marie Curie (Paris, France) in 1999. Since 2000, he has been a research scientist at the Commissariat à l’Energie Atomique (Saclay, France) and is currently assigned to the Exulite Project at the Groupe d’Application des Plasmas.
Guy Cheymol graduated from École Supérieure d’Optique (ESO) in 1986. He joined CEA in 1990 to work on copper-vapor laser chains and worked on the AVLIS program from 1992 to 2002. Since 2002, he has been working on beam transport and focusing for Exulite.
Jean-François Hergott received a Ph.D. in laser-matter interaction from the Université Paris XI (Paris, France) in 2001. Since 2001 he has had a postdoctoral position at the Commissariat à l’Energie Atomique (Saclay, France) and is currently assigned to the Exulite project at the Groupe d’Application des Plasmas.
Olivier Sublemontier received an Engineer degree from the Conservatoire National des Arts et Métiers of Paris (1998). He served as technical manager for the laboratory EUV source prototype of the PREUVE project (2000–2002). He is a process engineer responsible for the industrial EUV source prototype process in the Exulite project.
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Pierre-Yves Thro received a M.S. degree from the Ecole Nationale Supérieure de Physique in Marseille in 1987. He joined the Commissariat à l’Energie Atomique (Saclay, France) in 1995 to develop diode-pumped solid state lasers for the AVLIS program. Since 2001, he has been working on diode-pumped Nd:YAG lasers for EUV generation within Exulite. He is now head of a laboratory developing innovative solutions based on lasers for nuclear and industrial applications. Mr. Thro is a member of SPIE. Additional contributors: Philippe Cormont, Jacky Skrzypczak, and Thierry Auguste.
Chapter 22
Driver Laser, Xenon Target, and System Development for LPP Sources Akira Endo Contents 22.1 Introduction 22.2 High-Power Driver Laser 22.3 Xenon Targets 22.4 Light-Source EUV Characteristics 22.5 Summary Acknowledgment References
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22.1 Introduction The Extreme Ultraviolet Lithography System Development Association (EUVA) was established in Japan in July 2002. Association members are the companies Canon, Fujitsu, Gigaphoton, Komatsu, NEC, Nikon, Renesas, Toshiba, and Ushio. EUVA is funded through the Japanese Ministry of Economy, Trade, and Industry (METI). The target of the EUVA project is the development of an EUV light source and of EUV exposure-tool projection optics. The light-source development project includes DPP sources and LPP sources. The EUVA project will end in March 2006, i.e., at the end of the Japanese fiscal year 2005. By that time DPP and LPP EUV light sources with an IF inband power of 10 W will have been developed. More detailed information related to EUVA can be found elsewhere.1 The “driving force” for EUVL light sources is the aspect of semiconductor evolution that favors smaller feature sizes because they allow for more tasks to be done at higher speeds. Optical lithographic technologies have been used so far for semiconductor production, meaning that the wavelength of the light source must follow the trend to smaller sizes, i.e., to shorter wavelengths. Current high-end light sources are KrF and ArF excimer lasers oscillating at 248 and 193 nm, respectively. These lasers enable the 90-nm node (KrF), and may still be used in the 45-nm node 607
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(ArF) if immersion technology can be successfully applied. The status of the F2 laser (157 nm) as a lithography light source is therefore open, because the currently favored technology for the 45-nm node and below is EUVL. EUVL incoherent light sources will be used at 13.5 nm because the current Mo/Si multilayer mirror (MLM) technology provides optics with about 70% reflectivity at normal incidence at this wavelength, with a FWHM bandwidth of about 4%. EUVL sources will be based on DPPs or LPPs optimized for the emission at the required wavelength. The main constraint on the light source is the increased power requirement that is due to the limited reflectivity (e.g., using six mirrors for the projection optics results in a transmission of only 0.12) and to the low resist sensitivity (5 mJ/cm2 ). Whereas currently KrF and ArF laser powers of 20–40 W are sufficient, an EUVL lightsource power of 115 W is required at the IF,2 i.e., the interface point between the light source and the illuminator of the scanner. The required power estimation of 115 W is based on a 300-mm wafer throughput of 100 wafers per hour, which is considered necessary for profitability. Another quite severe specification is due to the critical dimension control, which requires an integrated energy stability of 0.3% (3σ) for a moving average of 50 pulses.3 Ota et al. present the current EUV source requirements from the lithography system makers ASML, Canon, and Nikon in detail in Chapter 2. This chapter will briefly describe the development of an LPP light source for lithography done at EUVA. First, the driver-laser and plasma-target development will be outlined, then the current system performance will be presented. DPP and LPP light sources are being developed simultaneously at EUVA; the research facilities are, however, at different locations. The LPP development is outlined in this chapter; the DPP development is presented by Teramoto et al. in Chapter 17. 22.2 High-Power Driver Laser The conversion efficiency (CE) of laser energy to inband EUV energy determines the laser power level necessary to generate the required 115-W inband power. A CE of 1% (related to a solid angle of 2π sr) in the case of xenon requires a minimum laser power of 11.5 kW. Assuming a collector mirror reflectivity of 0.7 and a collector angle of 1.5π sr, the laser power requirement increases to 22 kW. (Losses due to eventually necessary spectral purity filters, as well as absorption and other losses, are still not taken into account.) The solid-state laser technology that is well established and closest to this power requirement is the Nd:YAG laser technology. However, at this power level no ready-to-use lasers are commercially available, and therefore laser development is yet to be done for LPP EUVL applications. The Nd:YAG laser system developed at EUVA is a master oscillator–power amplifier (MOPA) system. A photograph of the system is shown in Fig. 22.1. The master oscillator has a pulse energy of 7 mJ at a repetition rate of 10 kHz, thus delivering an average power of 7 W. The wavelength is 1064 nm, and the FWHM laser pulse width is 6 ns. A fiber-coupled laser diode pumps the oscillator longitudinally
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at the given repetition rate. The power amplifier consists of four preamplifiers and four main amplifiers followed by four booster amplifiers. All amplifier modules are continuously pumped with laser-diode stacks in the transverse direction. Figure 22.2 shows the amplifier output power versus the oscillator input power. The maximum output power currently obtained is 1 kW. The initial (oscillator) FWHM pulse width of 6 ns remains unchanged after amplification. Evidently, the high-power laser must have good beam quality, because the laser beam must be focused onto the plasma target, which has a size of several tens of microns in the case of a xenon jet or droplet target. At the required power levels, however, thermal effects inside the solid state laser rods deteriorate the beam quality. One possibility to correct the beam quality is the use of deformable mirrors. A schematic of such a mirror is shown in Fig. 22.3. The mirror consists of a silicon nitride membrane that is coated with a high-reflectivity dielectric multilayer film. The clear aperture of the mirror is 18 mm. The mirror surface can be adjusted to the laser-beam wavefront via 37 electrostatic actuators, to which high voltages are applied. The focal-spot size of a small fraction of the laser pulse energy is the pa-
Figure 22.1 MOPA laser.
Figure 22.2 MOPA output power versus oscillator input power.
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Figure 22.3 Schematic of a deformable mirror.
rameter of the feedback loop that the controller of the deformable mirror system minimizes. The performance of the mirror system has been tested at our laboratory, and an increase of the laser intensity at the focus of more than a factor 2 has been observed, thus proving the efficiency of the deformable-mirror system. 22.3 Xenon Targets The main plasma targets currently being discussed for EUVL are tin (Sn) and xenon (Xe). Tin is very attractive due to its high CE of several percent, as reported by different groups;4,5 see also Chapter 5 by O’Sullivan et al. The main drawback of a tin plasma light source is its high debris content, which is difficult to control and severely limits the lifetime of the collector mirror, which is placed close to the plasma. Xenon, on the other hand, has a lower CE of about 1%, but the debris problem is less severe due to the inertness of xenon at room temperature.6–8 Hence, xenon was selected as the target material. A high-density target is required for high EUV inband power. The xenon is therefore liquefied under high pressure and injected into the vacuum chamber as a liquid microjet having a diameter of several tens of microns. Since the liquid xenon phase does not exist under steady-state conditions at a vacuum pressure of about 0.1 Pa, the jet will consequently undergo a rapid phase transition. The phase transition is driven by the xenon vapor pressure, i.e., by evaporation, which further cools and finally freezes the liquid xenon jet. Hansson and Hertz describe this process in detail in Chapter 23. Besides the microjet target, a droplet target is currently being developed. On adjusting the droplet frequency to the laser frequency, less target material is needed than with a continuous jet flow. This also reduces the gas load of the vacuumchamber pumps. As is well known, the Rayleigh instability will cause an initially uniform-diameter liquid jet to become nonuniform and eventually to break up into droplets. In the case of the droplet source, the Rayleigh instability is driven by a piezoelectric ceramic (PZT) attached to the nozzle. On applying an oscillating voltage with a frequency in the kilohertz-to-megahertz range, the nozzle tip oscillates longitudinally with an amplitude of the order of several microns. With the appropriate nozzle oscillation frequency for a given droplet speed and nozzle diameter, uniform droplets can be generated.9 As mentioned before, liquid xenon droplets in
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Figure 22.4 Xenon system schematic.
high vacuum evaporate at a high rate, making the process very unstable. The idea is therefore to slow the evaporation rate by using a lower vacuum and then inject the generated xenon pellets (solid droplets) into a high-vacuum chamber. The xenon liquefaction system currently used for the xenon jet target operates at a maximum backing pressure of 5 MPa and at a xenon temperature between 160 and 190 K. A schematic of the whole xenon system, including the liquefaction and recirculation unit, is shown in Fig. 22.4. The liquid xenon is vertically injected from the top into the vacuum chamber through a nozzle having a maximum diameter of 50 µm. Two turbomolecular pumps (TMPs) with a total xenon pumping speed of 4200 l/s are used to keep the pressure inside the vacuum chamber below 0.1 Pa during xenon injection. The xenon exhausted from the pumps is recycled in order to reduce the xenon consumption cost. Figure 22.5 shows (1) a xenon jet inside the vacuum chamber, and (2) an LPP with the laser beam entering horizontally from the right-hand side. Figure 22.6 shows an example of a xenon droplet train. In first experiments with this droplet target a CE of 0.4% was obtained. An important specification for plasma targets in the form of jets and droplets is their spatial stability. Evidently, the overlay between the laser focus area and the jet position must be sufficiently stable for the final target to have an (integrated) inband energy stability of 0.3% (3σ, 50-pulse moving average). In a recent paper by Endo,10 considerations of jet stability and laser pointing stability are discussed in detail. 22.4 Light-Source EUV Characteristics The current status of the LPP EUVL light-source development at EUVA, viz., the characteristics of the current light source, will be briefly outlined in this section. More detailed information about the development, including fast plasma ions, ion sputtering of optical components, ion mitigation, and collector-mirror lifetime, can be found in several papers11–14 and in Chapter 37 by Klebanoff et al. Generally, LPP light-source development is done at two different laser repetition rates. A high-repetition-rate laser, as described in Sec. 22.2, is used for the
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(a)
(b) Figure 22.5 (a) Xenon jet, and (b) xenon plasma.
Figure 22.6 Xenon droplet train.
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Figure 22.7 Experimental setup.
actual light-source system development, whereas a low-repetition-rate laser is used to investigate fundamental aspects of the laser-plasma interaction, e.g., the CE. In the following the main characteristics of the current light source, including its energy, CE, and emission spectrum, will be briefly outlined. The energy emitted at 13.5 nm is measured absolutely with an energy meter from Scientec Engineering, generally known as the Flying Circus.15 The meter uses a concave EUV MLM that images the plasma onto an absolutely calibrated photodiode from International Radiation Detectors (IRD, AXUV-100G).16 Two measurement channels are included that, in combination with a filter wheel in front of the diodes, allow one to measure inband and out-of-band contributions simultaneously. The energy meter is placed at 135 deg to the laser-beam propagation direction (see Fig. 22.7). The Nd:YAG laser is focused onto the xenon jet using a 50-mm lens placed inside the vacuum chamber. The laser intensity at the jet position is estimated to be about 2 × 1011 W/cm2 . An average EUV inband power of 4 W (2% bandwidth, 2π sr) with an integrated energy stability of 1.6% (3σ, 50-pulse moving average) has been measured. The power of 4 W corresponds to an estimated power of 1.6 W at the IF, assuming the parameters of Ref. 17 except that the spectral purity filter has been omitted. The CE from Nd:YAG laser power to EUV inband power is 0.44%. Figure 22.8 shows the inband EUV pulse-to-pulse and integrated energy of 200 continuous plasma pulses produced with a laser power of 0.9 kW at 10 kHz. The emission spectrum of the light source in the range between 10 and 20 nm is shown in Fig. 22.9. The spectrum was measured with a flat-field grazing-incidence spectrograph that includes a toroidal mirror (Shinseiki, Japan). The variable-linespacing grating (Hitachi) has an average line density of 1200 lines/mm. The detector is a back-illuminated CCD (Andor) with a pixel size of 13.5 × 13.5 µm. The spectrum shows the characteristics of a xenon LPP with the main emission peak at
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Figure 22.8 Pulse-to-pulse and integrated inband energy.
Figure 22.9 EUV xenon spectrum.
11 nm. The emission inside a 2% (full) bandwidth at 13.5 nm is indicated with two lines. This illustrates that only a small fraction of the power is emitted within the usable wavelength range. Calculated xenon spectra presented in a paper by Sasaki et al.18 are in good agreement with measured spectra. The calculations are based on a local thermodynamic equilibrium (LTE) plasma and include a simple model for radiation transport, viz., the assumption of an optically thick plasma. Finally, the etendue is an important EUVL light-source parameter and is defined as the product of the source size and the acceptance angle of the collector mirror. The maximum acceptable etendue is currently 3.3 mm2 sr in order to efficiently transfer the light-source power into the illuminator.2 With the experimental
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Figure 22.10 Inband plasma image.
setup shown in Fig. 22.7, the size of the inband emission area has been measured at 10-kHz repetition rate for a xenon jet with a diameter of 30 µm. A concave EUV MLM with an aperture of 10 mm images the plasma onto a back-illuminated CCD with a magnification of 6. A Zr filter with a thickness of 1.25 µm is placed in front of the CCD in order to block the visible part of the emitted radiation. Figure 22.10 shows the monitored EUV plasma image at 10-kHz repetition rate and a CCD exposure time of 30 ms, i.e., averaged over 300 plasma emissions. The measured source size is approximately 115 × 140 µm2 (horizontal × vertical, FWHM). The calculated etendue is therefore approximately 0.1 mm2 sr, thus fulfilling the etendue requirement. 22.5 Summary The EU LPP light-source development for lithography currently done in Japan under the management of EUVA has been presented. A MOPA Nd:YAG laser system is being developed as a driver laser. The system has currently an average power of 1 kW at a repetition rate of 10 kHz. The FWHM pulse duration is 6 ns, and the wavelength 1064 nm. Xenon has been chosen for the plasma target to minimize debris and thus maximize optical-component lifetime. Xenon jet and droplet targets are being investigated; droplet targets are becoming more attractive for higher laser repetition rates. The currently developed light source delivers 4-W inband power at a repetition rate of 10 kHz. Important light-source characteristics such as the emission spectrum and the inband emission plasma size have also been presented. Acknowledgment This work was performed under the management of the EUVA, a research and development program of the New Energy and Industrial Technology Development Organization (NEDO), Japan.
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References 1. EUVA, http://www.euva.or.jp. 2. K. Ota, Y. Watanabe, H. Franken, and V. Banine, “Joint requirements,” EUV Source Workshop, Miyazaki, Japan (November 2004). Proceedings available at www.sematech.org. 3. V. Banine and R. Moors, “Extreme ultraviolet sources for lithography applications,” Proc. SPIE 4343, 203–214 (2001). 4. C.-S. Koay, C. Keyser, K. Takenoshita, et al., “High conversion efficiency tin material laser plasma source for EUVL,” Proc. SPIE 5037, 801–806 (2003). 5. T. Tomie, T. Aota, Y. Ueno, et al., “Use of tin as a plasma source material for high conversion efficiency,” Proc. SPIE 5037, 147–155 (2003). 6. H. Shields, S. W. Fornaca, M. B. Petach, et al., “Xenon target performance characteristics for laser-produced plasma EUV sources,” Proc. SPIE 4688, 94– 101 (2002). 7. B. A. M. Hansson, L. Rymell, M. Berglund, et al., “Status of the liquid-xenonjet laser plasma source for EUV lithography,” Proc. SPIE 4688, 102–109 (2002). 8. E. N. Ragozin, V. E. Levashov, K. N. Mednikov, A. S. Pirozhkov, and P. V. Sasorov, “Interaction of a pulsed gas target with Nd-laser radiation and laser produced plasma,” Proc. SPIE 4781, 17–25 (2002). 9. M. Nakano, Y. Imai, H. Hoshina, and A. Endo, “Development of Xe-droplets target for laser-produced-plasma EUV light source,” JSAP catalog no. AP 041113-02, 749 (2004) (in Japanese). 10. A. Endo, “Fluctuation of laser induced x-rays from electron beam and plasma,”Proc. SPIE 5111, 226–235 (2003). 11. T. Abe, T. Suganuma, Y. Imai, et al., “Performance of a 10 kHz laser-produced plasma light source for EUV lithography,” Proc. SPIE 5374, 160–167 (2004). 12. H. Komori, G. Soumagne, H. Hoshino, et al., “Ion damage analysis on EUV collector mirrors,” Proc. SPIE 5374, 839–846 (2004). 13. G. Soumagne, T. Abe, H. Komori, H. Someya, T. Suganuma, and A. Endo, “Measurements of energy distribution functions of xenon ions emitted from laser-produced plasmas for EUV lithography,” Proc. SPIE 5448, 1090–1098 (2004). 14. A. Endo, “High power EUV light source for lithography,” Proc. SPIE 5448, 704–711 (2004). 15. R. Stuik, R. C. Constantinescu, P. Hegeman, et al., “Portable diagnostics for EUV light sources,” Proc. SPIE 4146, 121–127 (2000). 16. International Radiation Detectors (IRD), http://www.ird-inc.com. 17. U. Stamm, I. Ahmad, I. Balogh, et al., “High power EUV lithography sources based on gas discharges and laser produced plasmas,” Proc. SPIE 5037, 119– 129 (2003). 18. A. Sasaki, F. Koike, T. Kagawa, et al., “Effect of the satellite limes and opacity on the extreme ultraviolet emission from high-density Xe plasmas,” Appl. Phys. Lett. 85, 5857–5859 (2004).
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Akira Endo received a doctoral degree in laser engineering from Tokyo Institute of Technology in 1981. From 1981 to 1988 he was engaged in research on femtosecond terawatt excimer lasers at the University of Tokyo, Institute of Solid State Physics. From 1988 to 1992, he was a research scientist at Max Planck Institute for Biophysical Chemistry, Göttingen, Germany, where he conducted fundamental research to achieve a Petawatt excimer laser for xray laser research. From 1996 to 2002, he was the leader of a femtosecond x-ray group in the Femtosecond Technology Research Association, Japan, where laserCompton x-ray generation was developed. He joined the Gigaphoton Company in 2002 and became the general research manager of the EUVA. He is currently conducting a research program aimed at establishing the technology for 100-Wclass EUV light sources.
Chapter 23
Liquid-Xenon-Jet LPP Source Björn A. M. Hansson and Hans M. Hertz Contents 23.1 Introduction 23.1.1 General background 23.1.2 EUV sources 23.1.3 Laser plasma 23.1.4 Laser-plasma targets 23.1.5 Target materials 23.1.6 General characteristics of liquid-xenon-jet laser plasma 23.2 Liquid-Xenon-Jet Laser Plasma Generation 23.2.1 Typical source arrangement 23.2.2 Liquid-xenon-jet generation 23.2.3 Liquid-xenon-jet freezing 23.2.4 Jet stabilization through nozzle heating 23.3 Source Requirements and Design Example 23.3.1 Source specification overview 23.3.2 Design example 23.4 Source Characterization 23.4.1 Conversion efficiency 23.4.2 Repetition-rate capability 23.4.3 Emission stability 23.4.4 Thermal-load capability 23.4.5 Source size, etendue, and shape 23.4.6 Out-of-band radiation 23.5 Lifetime 23.5.1 General mirror lifetime issues 23.5.2 High-energy ion emission 23.5.3 Sputtering experiments 23.6 Summary Acknowledgments References 619
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23.1 Introduction 23.1.1 General background The liquid-xenon-jet laser-plasma EUV source is one of the source types under development for EUVL. This chapter focuses on the initial development of the source type performed by the authors and their coworkers at the Royal Institute of Technology (KTH) and at the former company Innolite AB, both in Stockholm, Sweden. Where relevant, it also presents results on this source type achieved by others; results given without specific references were obtained at KTH or Innolite AB. 23.1.2 EUV sources Synchrotron radiation from electron storage rings1 is today the most common source of EUV radiation. However, it is difficult to install an electron storage ring in an existing fab, especially given the required radiation shielding, which weighs at least 100–200 tons.2 Furthermore, a traditional synchrotron source cannot meet the power requirements of EUVL.2,3 Instead, all sources under consideration for EUVL are based on hot plasmas, and there are two major ways to generate the plasma: electrical discharge and laser irradiation. Since the various electricaldischarge sources are covered elsewhere in this volume, this chapter will mainly discuss the laser plasma. It should also be mentioned that other means to generate EUV radiation are available, including high-harmonic generation,4,5 table-top soft-x-ray lasers,6 and conventional electron impact sources,7 but since they are not expected to reach the specifications for EUVL, they are not discussed further here. 23.1.3 Laser plasma In a laser plasma, the plasma is created through the interaction of short high-peakpower laser pulses with a target. Pulse energies on the order of 1 J with pulse lengths of a few nanoseconds are typically used, leading to peak powers in the range of megawatts to gigawatts. Furthermore, by focusing the laser pulses down to diameters in the 100-µm range, power densities of 1011 to 1012 W/cm2 are achieved. These power densities are sufficient to raise the temperature of the plasmas to the several times 100,000 K needed to achieve emission in the EUV wavelength region.1 23.1.4 Laser-plasma targets For each new laser shot, fresh target material must be available at the laser focus position. Since a source for an EUVL scanner is anticipated to operate at a repetition rate of >7 kHz with 25% duty cycle for almost 24 hours a day,8 this puts high demands on the target delivery system. Traditionally, solid bulk targets have
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been employed for laser-plasma generation. They are typically translated between shots to provide a fresh target surface and can therefore only operate for a very limited time until the whole surface is filled with craters. In addition, large fractions of molten material will be ejected due to the shock wave reflected in the bulk material.9 An alternative is to use a thin tape as a target, as illustrated in Fig. 23.1(a). The tape target limits the debris by allowing the shock wave to escape through the tape rather than be reflected back to the surface.9 However, the debris emission is still substantial from a tape target.10 In addition, tape targets are limited to materials that can be processed into a tape, and the tape will eventually run out during prolonged high-repetition-rate operation. For gaseous target materials, the gas-puff target is an alternative as illustrated in Fig. 23.1(b).11 The clear advantage is that no large debris particles can be ejected from the plasma target. However, the laser must be focused close to the nozzle in order for the target gas to have sufficient density for effective laser-plasma generation. This may lead to sputtering of nozzle material that, in turn, may coat sensitive components.12 Under the right operating conditions, the gas will form clusters enhancing the EUV production from the gas target.13–15 A similar target is the liquid-spray target [Fig. 23.1(c)], which can be applied to liquids or condensing gases, where larger droplets are formed. Compared to the gas/cluster target, this target has the advantage of higher density, which leads to improved EUV generation, and better collimation of the target flow, which allows for slightly longer working distances, although still in the few-millimeter range.16,17 This chapter, however, describes the liquid-jet18,19 target [Fig. 23.1(d)]. It is formed by forcing a liquid through a small nozzle orifice, thereby creating a collimated jet. Normally, the jet will naturally break up into droplets after traveling
Figure 23.1 Different target geometries for laser-plasma generation: (a) tape target, (b) gas/cluster target, (c) liquid-spray target, (d) liquid-jet target, and (e) liquid-droplet target.
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some distance, leading to a liquid droplet target20 [Fig. 23.1(e)]. However, as will be discussed below, a liquid xenon jet may freeze before natural droplet formation, resulting in a solid jet, often referred to as a filament. The liquid-droplet target was early shown to reduce the debris deposition, compared to a tape target, by a factor20 of 200–300. It has furthermore been shown that the liquid-jet target yields as low deposition as the droplet target.18 A disadvantage of the liquid-jet and droplet target types is that not all substances can be used, but many are available that are not room-temperature liquids through various techniques, e.g., liquefied gases,21–23 molten metals,24,25 solutions,25–27 and liquids doped with metal in various ways.28 23.1.5 Target materials The choice of proper target material for laser-plasma EUV generation is based on many different factors. The most obvious is the spectral emission of the material, but of equal importance are its contamination characteristics. As for the spectral output, a general emission feature of atoms of different weight is that lighter elements typically generate narrowband line radiation and heavier elements a broader quasi-continuum. This is due to the difference in the number of atomic transitions available. It is well illustrated by comparing the emission spectra of 8 O and 6 C from the water-methanol droplet laser plasma29 shown in Fig. 23.2 with the emission from the heavier elements 50 Sn from a liquid-tinjet target,25 53 I from a liquid-jet target of sodium iodine dissolved in water,25 and 30 54 Xe from the liquid-xenon-jet target shown in Fig. 23.3. An advantage of using light-element narrowband emission as from the O VI line at λ = 13 nm is that the linewidth is significantly narrower than the bandwidth of Mo/Si mirrors. So far, however, a conversion efficiency (CE) of only about 0.1% into the line and 4π sr has been shown.31,32 The integrated CE over the bandwidth of Mo/Si mirrors is significantly larger from heavier elements such as those of Fig. 23.3. The spectra of Fig. 23.3 show similar narrow emission peaks for all materials, although the peaks are at shorter wavelengths for the heavier substances. Such peaks have been observed and explained in laser plasmas from elements ranging
Figure 23.2 Emission spectrum from water-methanol droplets (reprinted from Ref. 29).
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Figure 23.3 EUV emission spectra from xenon, iodine, and tin. Shaded area depicts the 2% bandwidth region around λ = 13.5 nm with high reflectivity in a Mo/Si multilayer system.
from 50 Sn to 82 Pb.33–36 Figure 23.3 also shows the 2% bandwidth region around λ = 13.5 nm, of interest for EUVL. From the point of view of spectral emission alone, tin may be the optimal substance. A CE of 2.5% (2% bandwidth, 2π sr) at λ = 13.45 nm has been obtained for a liquid-tin-jet laser plasma,25 compared to 0.95% for a liquid-xenon-jet laser plasma.37 However, as will be discussed below, the demands on cleanliness of a source for EUVL make the operation of any target that might condense on or react with the optics, especially the collector mirror, difficult. Therefore, it may be preferable to use a noble gas as target material.38 Thus, although xenon does not have optimal spectral emission, it could still be the best target from a total system perspective. Which target material will finally turn out optimal depends on both target characteristics and the effectiveness of different debris mitigation schemes. 23.1.6 General characteristics of liquid-xenon-jet laser plasma A few general characteristics are important for the liquid-xenon-jet laser plasma in support of its use as a source for EUVL. The first major advantage is that the target material is a noble gas, so that the evaporated target material will not condense on room-temperature components such as a collector mirror. The second advantage is that the plasma can be operated far from any hardware component. This is possible because the target material is transported in a collimated fashion to the point of laser-jet interaction. Furthermore, this being a laser plasma, the drive power can be delivered without the physical proximity of, e.g., electrodes as for a discharge plasma. This has the advantage that the thermal load and potential sputtering of,
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Figure 23.4 Illustration of how a liquid-jet target theoretically allows for very large collection angles (reprinted from Ref. 30).
e.g., the nozzle can be limited. Furthermore, the geometrical access to the plasma is excellent, allowing for application of large-solid-angle collectors as illustrated in Fig. 23.4. The small etendue of the source also supports large collection angles. However, a major problem that must be solved is the emission of high-energy ions and neutrals from the plasma that may destroy, e.g., the collector mirror, as will be discussed below. A way must be found to decelerate these atoms without limiting the available collection angle. Finally, a major problem of using xenon as a target is that the CE is not optimal. Tin, for example, shows significantly higher CE. It remains to be seen whether the noncontaminating nature of xenon is sufficient compensation for its lower CE or if novel debris mitigation schemes will make operation of condensing targets, such as tin, possible. 23.2 Liquid-Xenon-Jet Laser Plasma Generation 23.2.1 Typical source arrangement A typical arrangement for operation of a liquid-xenon-jet laser-plasma target is as illustrated in Fig. 23.5. The liquid jet is formed by forcing xenon gas under high pressure into a reservoir cooled to liquefy the xenon. A tapered glass capillary nozzle with an orifice diameter of typically 10–30 µm is attached to the reservoir, producing a microscopic liquid jet into an ultrahigh-vacuum-compatible chamber. Vacuum is maintained by two ≈2000-l/s turbomolecular pumps, resulting in pressures of 10−4 –10−3 mbar during operation. The base pressure of the system, before jet operation, is typically in the 10−8 –10−7 -mbar range, but could be further reduced through, e.g., baking of the system. To reduce the load on the turbomolecular pumps during operation, the nonevaporated part of the xenon jet is extracted from the chamber through a differential-pumping scheme. The xenon evacuated through both the turbomolecular pumps and the jet-extraction system is
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Figure 23.5 A typical experimental arrangement for liquid-xenon-jet laser-plasma generation and EUV inband-emission monitoring (reprinted from Ref. 37 with permission from the American Institute of Physics).
further collected by a recycling, purification, and pressurization system allowing for closed-loop usage of xenon. Without such a recycling system, the high cost of xenon strongly limits the experimental time. The plasma is typically generated by focusing Nd:YAG-laser pulses of λ = 1064 nm, ≈5-ns pulse length, and up to 350-mJ pulse energy onto the jet through a focusing system theoretically capable of obtaining a FWHM-10-µm spot. Finally, the EUV emission is generally monitored using a Flying Circus tool.39 23.2.2 Liquid-xenon-jet generation Figure 23.6 illustrates how xenon is liquefied by injecting it at high pressure into a reservoir cooled to a temperature where xenon condenses. An advantage of injecting xenon at higher pressures is that the available temperature span where xenon is liquid is larger. At 1 bar, xenon is liquid only between 161.45 and 164.78 K, but at 50 bar it is liquid between 163.35 and 282.14 K.40 Even though the liquid range is large at high pressures, it is still preferable to operate the jet close to the freezing temperature of xenon to achieve a stable jet. This is further discussed by Hansson et al.41 The applied xenon pressure is also responsible for driving the jet through the nozzle. A high-speed jet is preferred in order to allow for high-repetition-rate operation, as discussed below. The relationship between driving pressure, nozzle shape, and achieved jet speed is explained in detail by Hemberg et al.42 However, for a
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Figure 23.6 Sketch showing how xenon is liquefied and injected as a liquid-jet laser-plasma target (reprinted from Ref. 30).
20-µm xenon jet, the simple formula vjet =
2p , ρ
(23.1)
which assumes that the whole pressure p is converted to kinetic energy, has been shown to give the right jet speed vjet to within 5%, for pressures between 10 and 50 bar. Here ρ is the density of liquid xenon. 23.2.3 Liquid-xenon-jet freezing Normally, a liquid jet will spontaneously break up into droplets.43 However, highly volatile liquids, such as liquefied gases, may freeze due to evaporation-induced cooling before traveling the droplet formation distance, thereby avoiding drop formation. Whether droplets will form or not is therefore a question of the rate of the droplet formation process contra the rate of the jet cooling process. The general theory for the droplet formation distance L is that of Weber44,45 as discussed in Hansson et al.41 The value of L is determined by L > 3.5v
δd 3 σ
0.5
3ηd + σ
,
(23.2)
where the parameters are defined in Table 23.1. The evaporative cooling and freezing of the jet may be modeled using elementary thermodynamic arguments. Assuming xenon with an initial temperature of 170 K and an injection pressure of 30 bars, the calculated cooling and freezing process as a function of distance from the nozzle orifice is illustrated in Fig. 23.7. Details of the model are described in Hansson et al.41 In addition, the minimum droplet-formation distance according to Eq. (23.2) is displayed in Fig. 23.7. As can be seen, the jet will rapidly freeze, thereby inhibiting droplet formation. The jet velocity is calculated from the injection pressure according to Eq. (23.1).
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Although the cooling-freezing calculation contains some uncertainties as discussed in Hansson et al.,41 it is still clear that the model predicts that the jet freezes well before the droplet formation point. This is supported by experimental evidence shown in Fig. 23.8. Here the xenon jet is photographed several centimeters from the nozzle orifice. The image is taken through a microscope using a ∼10-ns laser pulse for illumination. At this distance, the jet is broken at several locations, but no sign of general droplet formation is visible. This behavior is possible only if the jet is in solid state. Table 23.1 Parameters for droplet formation distance (for xenon at 180 K and 30 bar). Parameter
Units
Values
Density Viscosity Surface tension Velocity of jet Jet diameter
ρ (kg/m3 ) η (10−3 Pa s) σ (10−3 N/m) v (m/s) d (µm)
2854a 0.409b 15.7c
a Ref. 40. b Ref. 46. c Ref. 47.
Figure 23.7 The calculated cooling process of a 10-µm xenon jet injected into vacuum at 30 bars, corresponding to ≈40 m/s. The theoretical model indicates that the jet freezes well before the droplet formation point, thereby inhibiting the formation of droplets (reprinted from Ref. 41 with permission from the American Institute of Physics).
Figure 23.8 A 10-ns flash photograph of a xenon jet several centimeters from the nozzle orifice. The jet is broken at several locations, but no signs of general droplet formation are visible (reprinted from Ref. 41 with permission from the American Institute of Physics).
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23.2.4 Jet stabilization through nozzle heating The stability of the xenon jet is very important in order to allow for stable plasma operation far from the nozzle. It was mentioned above that it is important to operate the jet at a temperature close to the freezing point of xenon in order to avoid spraying. However, apart from spraying, a directional instability of an otherwise stable jet can be present on occasion.21,23,48 This instability can be as large as 1 deg, and when it is present it makes stable plasma generation at practical distances from the orifice difficult. This instability and a way to avoid it are discussed in Hansson et al.41 It is believed that the instability is due to some substance, most probably the liquefied gas itself, freezing in or around the nozzle orifice, and thus changing the flow characteristics at the orifice. One can assume that the rapid evaporation of the jet cools the nozzle to temperatures below the freezing point of the liquefied gas used. The cooling process could be due either to evaporation of the liquid that wets the edges of the orifice or to heat transfer from the jet, which in its turn is cooled by evaporation. Nozzle cooling has in fact previously been observed for normal liquids.49 Localized heating of the nozzle tip is a possible way to avoid this problem and to achieve a stable jet.50 The heating can, e.g., be applied through resistive heating at the tip with a thin wire, as is illustrated in Fig. 23.9. It is believed that this heating will keep the nozzle tip at a high enough temperature to avoid the freezing of material in the tip that may alter the flow profile and induce an instability. However, it is important to apply this heating very locally at the nozzle tip, since otherwise the liquid jet itself will be heated, leading to spraying. This is consistent with the observation reported above, that the jet will spray when the liquid is too warm.
Figure 23.9 Running a current through a thin wire (11) applied around the tip (10) of the nozzle (6) heats the nozzle tip locally, leading to a stabilization of the liquid-xenon jet; P refers to the plasma formed by focusing the energy beam (1) on to the liquid-xenon jet (2) (reprinted from Ref. 50).
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23.3 Source Requirements and Design Example 23.3.1 Source specification overview An EUV source must meet very demanding requirements to be suitable for operation in production-scale EUVL scanners. An estimation of the final requirements on an EUVL-scanner source is given in Table 23.2, a list of requirements jointly published by the three major scanner manufacturers: ASML, Canon, and Nikon. The source specification is further discussed in Chapter 2. 23.3.2 Design example The following is a brief example of how a liquid-xenon-jet laser plasma source could meet some of the main EUVL specifications above. The values are not achieved values, but rather examples to get a feeling of typical quantities that will be needed to meet the final source specification. Furthermore, the following section on source characterization will refer to the numbers of the design example. Where applicable, it will be discussed how experimental results indicate whether or not these numbers can be met. Specification
Value
CE Laser pulse energy Repetition rate Laser power Power into 2π sr Collector transmission No spectral purity filter Power into IF
1.2% (2% BW, 2π sr) 1J 20 kHz 20 kW 240 W 45% – 108 W
Table 23.2 The EUVL source requirements as jointly agreed by ASML, Canon, and Nikon (from Chapter 2). Source characteristic
Requirement
Wavelength EUV power (inband) Repetition frequency Integrated energy stability Source cleanliness Etendue of source output Max. solid angle input to illuminator Spectral purity: 130–400 nm (DUV/UV) ≥400 nm (IR/Vis) at wafer
13.5 nm 115 W∗ 7–10 kHz∗∗∗ ±0.3%, 3σ over 50 pulses∗∗ ≥30,000 h∗∗ Max. 1–3.3 mm2 sr∗∗∗ 0.03–0.2 sr∗∗∗
∗ At intermediate focus (IF). ∗∗ After IF. ∗∗∗ Design-dependent.
≤7% ∗∗∗ TBD∗∗∗
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23.4 Source Characterization 23.4.1 Conversion efficiency The CE from laser power into EUV power that can be collected and transmitted through the optical system is of course a very important parameter. The laser power required will scale linearly with the CE and thus heavily influence the cost of ownership (CoO) of the source. The CEs of liquid-xenon-jet sources have so far reached 0.95% (2% bandwidth, 2π sr) as, e.g., reported by Hansson et al.37 and Nikolaus et al.51 The CE has improved continuously over the years through optimization of several parameters, although the details remain confidential information of the different source developers. It is expected that the CE can be increased somewhat further, supported among other things by the fact that higher CE has been demonstrated for bulk xenon targets, e.g., 1.1% (2% bandwidth, 2π sr) reported by Shields et al.,52 and 1.4% reported by Mochizuki et al.53 The assumed CE of 1.2% for the design example above should therefore be possible to reach in the future. Pulse energies as high as the 1 J specified in the design example have not been applied, but so far experiments at least show increasing CE with pulse energy in the range ≈100–500 mJ, supporting future 1-J pulses.54 The accuracy and comparability of inband-energy and CE measurements were previously a much-debated topic, but with the development of standard tools such as the Flying Circus39 and the E-Mon,55 measurements using these and similar tools are generally believed to be accurate. 23.4.2 Repetition-rate capability At a given pulse-to-pulse emission stability, increasing the repetition rate of the EUV source will improve the dose accuracy and thus the critical dimension control. This is discussed through a simple model by Banine et al.56 The current specification states that an EUV scanner source should operate at >7–10 kHz with an integrated energy stability of ±0.3% (3σ) over 50 pulses.8 This means that at a higher repetition rate than the required >7–10 kHz, more pulses can be integrated to achieve the ±0.3% stability. It is believed that the limiting factor for the repetition rate of a liquid-xenon-jet laser-plasma source is the time after one plasma event until new unaffected target material is available at the laser focus point. This is influenced by the jet speed and the length of the jet that is destroyed by a plasma event. Figure 23.10 shows the jet just after a plasma event.57 As can be seen in the image, the jet is basically unaffected at a point 1.3 mm upstream toward the nozzle. With a typical jet velocity of 50 m/s, this corresponds to a maximum repetition rate of 30 kHz. A similar experiment is reported by Shields et al.,52 arriving at a maximum repetition rate of 10 kHz, the lower value probably being due to lower jet speed. In order to further investigate the maximum repetition rate, high-repetitionrate operation has been simulated in a double-pulse setup in which two plasmas were generated with a very short time separation.37 By varying the time delay
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between the two pulses and investigating the shot-to-shot EUV stability from the second pulse, the minimum time delay before the first pulse affects the second pulse could be found. For a jet velocity of 60 m/s, Fig. 23.11 illustrates how a significant stability transition from 3.8% (1σ) to 36% was found on changing the delay from 60 to 50 µs, corresponding to an increase in repetition rate from 17 to 20 kHz. At the shorter time separation, the second pulse is not always fired on an intact jet target, but rather on the jet region that may have been damaged by the first pulse. The experiment indicates that a liquid-xenon-jet laser-plasma source can be operated with a repetition rate of at least 17 kHz. Although this is below the result
Figure 23.10 This image illustrates how only a small fraction of the xenon jet is affected by a laser shot. As can be seen, the jet is basically unaffected by the previous plasma at a point approximately 1.3 mm upstream toward the nozzle. Given a typical jet velocity of 50 m/s, this corresponds to a maximum repetition rate of 30 kHz (reprinted from Ref. 57).
(a)
(b) Figure 23.11 For a jet velocity of 60 m/s, two plasmas are generated with a small time separation. The pulse-to-pulse EUV stability of the second pulse is illustrated. In (a) the temporal delay is 60 µs, corresponding to 17 kHz, and in (b) 50 µs, corresponding to 20 kHz. The 1σ stability goes from 3.8% in (a) to 36% in (b) (reprinted from Ref. 37 with permission from the American Institute of Physics).
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of the first study yielding 30 kHz, it is still well above the specified 7–10 kHz previously discussed. With a slight increase in jet speed, it should also be possible to reach at least the 20 kHz assumed in the design example above. 23.4.3 Emission stability A pulse-to-pulse emission stability of ±8.4% (3σ) at plasma operation 50 mm from the nozzle has been reported.57 As will be evident in the next section, the ability to operate a stable jet at a large distance from the nozzle is especially important to reduce√the thermal load. This measured emission stability should correspond to ±8.4%/ 50 = ±1.2% for a 50-pulse running average, to be compared with the specification of ±0.3%. However, the repetition-rate specification is 10 kHz, and if a liquid-xenon-jet laser plasma source can be operated at 20 kHz, the specification should be given for√a 100-pulse average, which means that the published stability would be ±8.4%/ 100 = ±0.84%. This number is within a factor of 3 of the specification, and it should therefore be possible to reach the final specification. 23.4.4 Thermal-load capability It is evident from the design example above that drive powers of several tens of kilowatts will be required. It is a great challenge for any source to handle such powers. Since the plasma will be optimized to absorb most of the drive power, approaching 100%, basically the same amount of power that drives the plasma will be emitted from the plasma as broadband radiation and energetic particles. This means that the jet and the source hardware must be able to handle this power. The challenge is to predict if this is possible before the lasers become available, since so far only lasers in the few-kilowatt range have been available for laser-plasma experiments.54,58 The main problem with the thermal load is that the source mechanics, especially the nozzle, may heat up and that the jet may be heated in flight. Simulation of the jet in-flight heating is difficult without an actual high-power laser, although one might use a burst-mode laser, as Vogt et al.31 demonstrated for a water jet, and possibly also operate at a lower jet speed in order to increase the integrated thermal load on the jet. However, to our knowledge no such experiments have been performed to date. The thermal load on the nozzle, on the other hand, can be simulated to some extent by operating the plasma closer to the nozzle. Figure 23.12 illustrates how a 50-W plasma is operated only 1.5 mm from the nozzle while maintaining a stable xenon jet. This should give the same thermal load to the nozzle tip as a 40-kW plasma operated at 50 mm from the nozzle. It therefore seems possible to operate very high average powers, such as the 20 kW assumed in the design example above, although more experiments certainly need to be performed.
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Figure 23.12 A plasma driven by 50-W laser power is operated 1.5 mm from the nozzle orifice while maintaining a stable jet. The power load to the nozzle compares to a 40-kW plasma operated 50 mm from the nozzle.
23.4.5 Source size, etendue, and shape The size of the EUV-emitting plasma is critical, since the etendue of the system will limit the collectable fraction of the energy radiated from the plasma.59 The etendue is given by the emitting source area A and the numerical aperture (NA) of the collector as60 etendue = A × π × NA2 .
(23.3)
At the same time, the spatial emission profile is also an important input to the design of an illumination system of an EUV tool in order to achieve the desired illumination uniformity. The emission profile of plasmas have traditionally been imaged by pinhole cameras.18 The main disadvantage is that this technique is not wavelength-selective, and it has been shown that the EUV inband image of a plasma may not correspond to a broadband image.61 Moreover, it is difficult to obtain good spatial resolution using a pinhole camera, which is especially important when imaging very small plasmas. The size and shape of the liquid-xenon-jet plasma has therefore been measured using an EUV camera based on a spherical multilayer mirror (MLM) that was developed to obtain both wavelength selectivity and high spatial resolution simultaneously. The EUV camera arrangement with 8µm resolution is illustrated in Fig. 23.13 and is further described in Hansson et al.37 By focusing the laser as tightly as possible on the xenon jet, a very small plasma, ≈20 µm FWHM, can be obtained with a liquid-xenon-jet laser plasma as illustrated in Fig. 23.14(a). However, by using a first laser prepulse to expand the target and then defocus the main laser pulse, the size of the plasma can also be increased.62 A 200–270-µm FWHM plasma is shown in Fig. 23.14(b). A disadvantage with the very small plasma is that the CE is typically somewhat lower than normal, e.g., ≈0.35% (2% bandwidth, 2π sr) for the case of Fig. 23.14(a). However, in certain applications this is well compensated by the fact that the smaller source results in a very high brightness (W/m2 sr). This is advantageous in applications with a small etendue, such as a microexposure tool (MET)63
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Figure 23.13 An EUV camera for EUV inband imaging based on a spherical Mo/Si mirror and a CCD detector (reprinted from Ref. 37 with permission from the American Institute of Physics).
or an aerial-image microscope (AIM)64 (cf. Hansson et al.65 ). A larger source, having optimal CE, is better suited for a high-volume manufacturing (HVM) scanner. Even if the full geometrical diameter of the plasma is considered (d ≈ 400 µm) and a large collection angle of 2π sr (NA = 1), the resulting etendue is ≈0.4 mm2 , which is well below the presently estimated maximum allowable source output etendue.8 Thus, no power from the laser-plasma source will be lost due to the etendue limitation. This is in contrast to the larger-diameter discharge sources, where such loss may become important.59 23.4.6 Out-of-band radiation Unfortunately, the xenon plasma also emits radiation outside the desired ≈2% bandwidth around λ ≈ 13.5 nm that is transmitted by the optical system of an EUVL scanner based on Mo/Si MLMs. This out-of-band (OOB) radiation will degrade the EUVL system performance. The broadband soft-x-ray and EUV radiation may induce carbon growth and oxidation on mirror surfaces.66 However, this OOB short-wavelength radiation will not be transmitted through the full system, since it is effectively absorbed in the first near-normal-incidence MLM it encounters. This will, though, lead to heating of this mirror. For longer wavelengths, λ > 120 nm, the Mo/Si mirrors reflect radiation well.67 The DUV radiation, λ ≈ 130–300 nm, is especially harmful, since it can expose the resist if it reaches the wafer. Furthermore, all radiation that is transmitted through the optical system will increase the thermal load on components throughout the system. If the specifications for OOB radiation cannot be met, a spectral purity filter, which also will attenuate the inband EUV radiation and thus lead to a higher demand for total power from the source, will be needed. A measurement of the DUV radiation into the λ = 130–400-nm wavelength range has been reported by Hansson et al.37 The measurement was performed by combining spectrally integrated energy measurements obtained with a Flying Circus device with non-absolutely-calibrated spectral measurements. The resulting
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(a)
(b) Figure 23.14 Image of (a) a small plasma (5-shot average), and (b) larger plasma (40-shot average). The emission tail in (b) is an artifact due to the CCD having been read out during continuous exposure (reprinted from Ref. 37 with permission from the American Institute of Physics).
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wavelength-dependant CE of DUV emission is illustrated in Fig. 23.15. The measurement gives a ratio of inband-EUV CE to DUV CE of 39%, which is 5.6 times higher than the required 7% according to the specification mentioned above. An important point is, however, that the measured DUV radiation is emitted by the full plasma. A significant fraction of the DUV radiation will be emitted by the colder wings of the expanding plasma, although the actual size of the DUVemitting plasma has not yet been experimentally determined. However, spatial filtering of the hot EUV-emitting core should improve the EUV/DUV ratio. In combination with optimization for low DUV emission and more accurate diagnostics, it is likely that the 7% DUV/EUV ratio can be met. This is supported by other published xenon laser-plasma data showing a DUV/EUV ratio at the secondary focus of 4%.68 Finally, it should be noted that not only radiation from the plasma, but also IR radiation from heated source hardware in the line of sight of the optical system, may contribute to the total radiation budget. The freestanding nature of a liquidxenon-jet plasma should, however, limit this problem. 23.5 Lifetime 23.5.1 General mirror lifetime issues As discussed by Banine et al.,69 a major factor that determines if a source is suitable for an exposure tool is its cleanliness. Especially if the collector must be replaced frequently due to contamination from the source, this will increase the CoO of the source significantly.56 Degradation of mirror performance can occur for three main reasons: thermal, chemical, and impact-related damage. The thermal problems are due to the high drive power needed and are to some extent common to all source types, although high CE and large collection solid angle may limit the drive power needed.
Figure 23.15 Wavelength-dependent CE of laser energy to broadband DUV emission. The dotted line represents extrapolated data (reprinted from Ref. 37 with permission from the American Institute of Physics).
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The chemical problems are also to some extent common to all source techniques, since they are related to the interaction between the EUV radiation and residual gases. The EUV radiation creates secondary electrons, which dissociate the adsorbed molecules, especially hydrocarbons and water, at the mirror surface.70 These species then react with the topmost layer, building oxide (SiOx ), and carbide (SiC) layers.71 Such contamination layers drastically reduce the reflectivity of the mirrors. A 10% reflectivity loss is observed after growth of just 1 to 3 nm of SiC or 0.5 to 1 nm of SiOx .72 There are, however, ways to prevent this contamination, including keeping an ultraclean environment with, for example, the use of ultrahigh vacuum (UHV) techniques or the use of a capping layer on the mirror to reduce the reactivity73,74 of its surface. In-situ cleaning of the mirror75,76 may also be employed to remove the contamination, but only the carbide layers can be removed in this way. The impact-related damage comprises the most source-specific types of degradation. Here one can discern three different types of impact damage: due to Xe fragments,77 to sputtering by energetic Xe ions and neutrals, and to deposition/implantation of foreign materials. As is reported by Hansson et al.,57 impact damage from Xe fragments has not been observed on Mo/Si mirrors exposed to a liquid-xenon-jet laser plasma. However, sputtering by energetic xenon ions is a major problem, as is illustrated in Fig. 23.16. First, the energetic ions may directly sputter the surface of the collector, reducing its reflectivity (primary sputtering). Furthermore, the ions may sputter other components in the vicinity of the plasma and in that way release material that may deposit on the collector mirror, also reducing its reflectivity (secondary sputtering). It is therefore important to understand both the ion emission characteristics of the xenon plasma and the energy-dependent sputter yield (number of knocked-out atoms per ion). A calculation of the sputter yield of xenon ions on a Mo/Si mirror is reported in Hansson et al.,37 where it is
Figure 23.16 Energetic xenon ions from the plasma can lead to both direct sputtering (primary) of the collector mirror and sputtering (secondary) of other material in the vicinity of the source, releasing material that may deposit on the collector mirror (reprinted from Ref. 37 with permission from the American Institute of Physics).
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found to be about unity for xenon ions in the keV range. It should, however, be noted that highly charged ions can have much higher sputter yields.78 23.5.2 High-energy ion emission The energies of the xenon ions emitted from the plasma have been reported by Hansson et al.37 The energies were measured through a time-of-flight experiment with a Faraday cup as ion detector (cf. Daido et al.79 ) with the Faraday cup mounted at both 45 and 135 deg to the laser direction (see Fig. 23.16). Each pulse resulted in a voltage response as illustrated in Fig. 23.17(a). The maximum energy of the ions was determined through the time t between the first
(a)
(b) Figure 23.17 (a) The voltage response of the Faraday cup for a typical plasma event. (b) The dependence of laser pulse energy on maximum ion energy. The dashed line was obtained with the Faraday cup at a 45-deg angle to the laser beam (cf. Fig. 23.16), and the solid line at 135 deg (reprinted from Ref. 37 with permission from the American Institute of Physics).
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peak at t0 , which is fully synchronized with the laser pulse, and the rising edge of the second peak at t1 , corresponding to the arrival of the first ions. The resulting maximum ion energies as a function of laser-pulse energy and direction of measurement are illustrated in Fig. 23.17(b). As can be seen, the peak energy of the ions is higher in the 45-deg direction than in the 135-deg direction. A long tail of lower-energy ions should also be present; however, this could not be experimentally determined with the existing arrangement. Furthermore, quantitative ion-flux numbers could not be obtained, since the average charge of the ions reaching the Faraday cup was not known. Future experiments should therefore also try to determine the charge distribution of the ions due to the higher sputter yield expected from highly charged ions as mentioned above. The presence of multikeV xenon ions from plasmas created by several-nanosecond laser pulses has also been reported in other studies of similar targets68,80 and in solid bulk targets.79 Multi-keV ions were not, however, found in a xenon-gas-puff target experiment.79 23.5.3 Sputtering experiments The existence of high-energy ions suggests that sputtering of the collector mirror and other components will be a major problem. The sputtering has also been verified by exposing witness plates (silicon wafers) to a liquid-xenon-jet laser plasma. In Hansson et al.37 it is reported how silicon wafers were exposed to 106 plasma events generated by ≈330-mJ laser pulses, where the wafers were placed 110 mm from the plasma, in both the 45- and 135-deg directions (see Fig. 23.16). The wafers were masked except for a small area, and the edges between the masked and unmasked areas were investigated with a surface profiler (KLA Tencor P-15) after the exposure. The unmasked area showed ≈10-nm-deep sputtering in the 45-deg direction, and ≈27-nm-deep sputtering [see Fig. 23.18(a)] in the 135-deg direction. It is interesting to note that the sputtering rate is higher in the 135-deg direction, although the maximum ion energies are higher in the 45-deg direction as reported above. This probably indicates that a larger number of ions are emitted in the 135deg direction, although with lower energies. The sputtering ions and neutrals must be decelerated to nonsputtering energies before reaching the collector mirror or other components, in order to meet the lifetime specification. Furthermore, this must be done without significantly limiting the available collection angle, since otherwise more drive power will be needed. It has been reported that a background pressure can reduce the energy of the fast ions,81,82 so this could be a way to decelerate the atoms without introducing hardware that limits the collection angle. The result of a simple experiment was further reported by Hansson et al.,37 where the turbomolecular pumps of the source chamber were stopped, increasing the xenon pressure in the vacuum chamber to >1 mbar. Two silicon wafers were then exposed under identical conditions to the previously discussed sputter experiments. Indeed, no sputtering was observed, but rather a deposition of ≈4 nm in both the 45- and the 135-deg direction [see Fig. 23.18(b)]. The composition of the deposit, however, was not analyzed. Although the background pressure of >1 mbar is too high (since it will absorb most
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Figure 23.18 Edge between masked and unmasked areas of silicon wafer exposed to 106 plasma events: (a) in the 135-deg direction without increased background pressure, and (b) in the 45-deg direction with increased background pressure. Sputtering is observed in (a), and an unidentified deposition in (b) (reprinted from Ref. 37 with permission from the American Institute of Physics).
of the inband EUV radiation over a short distance), at least the concept was shown. Further experiments should be performed where the background pressure can be accurately controlled, and using other gases than the highly EUV-absorbing xenon. Other ion mitigation methods such as electrostatic repeller fields83 or magnetic field shields84 should also be investigated, though the introduction of such concepts without limiting the collection angle may be difficult. 23.6 Summary This chapter has described the liquid-xenon-jet laser-plasma source, especially from the point of view of its applicability for HVM EUVL scanners. It has been shown how experiments indicate that many crucial requirements on such a source, e.g., source size, repetition rate, and thermal-load capability, can hopefully be met with this technology. However, it is also reported how the presence of high-energy ions from the plasma is a major problem, since they will significantly limit the lifetime of the collector. Finding a way to decelerate these ions to nonsputtering
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energies before they reach any surface is probably the main challenge to meet for liquid-xenon-jet laser-plasma source technology. Acknowledgments The authors gratefully acknowledge the significant contributions to the technology described in this chapter by former coworkers at both Innolite AB and the Royal Institute of Technology: Magnus Berglund, Oscar Hemberg, and Lars Rymell; and by former coworkers at Innolite AB: Hee-June Choi, Björn Jacobsson, Emmanuelle Janin, Sofia Mosesson, Jalmar Thoresen, and Martin Wilner. References 1. D. Attwood, Soft X-Rays and Extreme Ultraviolet Radiation, Cambridge University Press, New York (1999). 2. J. P. Benschop, U. Dinger, and D. C. Ockwell, “EUCLIDES: First phase completed!” Proc. SPIE 3997, 34–47 (2000). 3. G. Dattoli, A. Doria, G. P. Gallerano, et al., “Extreme ultraviolet (EUV) sources for lithography based on synchrotron radiation,” Nucl. Instrum. Methods Phys. Res. A 474(3), 259–272 (2001). 4. A. Rundquist, C. G. Durfee III, Z. Chang, et al., “Phase-matched generation of coherent soft x-rays,”Science 280, 1412–1415 (1998). 5. R. A. Bartels, A. Paul, H. Green, et al., “Generation of spatially coherent light at extreme ultraviolet wavelengths,” Science 297, 376–378 (2002). 6. J. J. Rocca, “Table-top soft x-ray lasers,” Rev. Sci. Instrum. 70, 3799–3827 (1999). 7. A. Egbert, B.Mader, B. Tkachenko, et al., “Compact electron-based extreme ultraviolet source at 13.5 nm,” J. Microlith. Microfab. Microsyst. 2, 136–139 (2003). 8. H. Franken, Y. Watanabe, and K. Ota, “Joint spec: ASML, Canon, Nikon,” EUVL Source Workshop, Antwerp, Belgium (September 2003). Proceedings available at www.sematech.org. 9. I. C. E. Turco and J. B. Dance, X-Rays from Laser Plasmas, Wiley, Chichester, England (1999). 10. R. Bobkowski and R. Fedosejevs, “Particle emission debris from a KrF laser plasma x-ray source,” J. Vac. Sci. Technol. B 14, 1973–1980 (1996). 11. H. Fiedorowicz, A. Bartnik, Z. Patron, and P. Parys, “X-ray emission from laser-irradiated gas puff targets,” Appl. Phys. Lett. 62, 2778–2780 (1993). 12. G. D. Kubiak, L. J. Bernardez, and K. Krenz, “High-power extreme ultraviolet source based on gas jets,” Proc. SPIE 3331, 81–89 (1998). 13. H. Fiedorowicz, A. Bartnik, Z. Patron, and P. Parys, “Generation of nanosecond soft x-ray pulses as a result of interaction of the Nd:glass laser radiation with gas puff targets,” Laser and Particle Beams 12, 471–483 (1994).
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14. A. McPherson, T. S. Luk, B. D. Thompson, et al., “Multiphoton induced xray emission from Kr clusters on M-shell (approximately 100 AA) and L-shell (approximately 6 AA) transitions,” Phys. Rev. Lett. 72, 1810–1813 (1994). 15. G. D. Kubiak, L. J. Bernardez, K. D. Krenz, D. J. O’Connell, R. Gutowski, and A. M. M. Todd, “Debris-free EUVL sources based on gas jets,” OSA Trends Opt. Photon. 4, 66–71 (1996). 16. R. H. Moyer, H. Shields, A. Martos, S. W. Fornaca, R. J. St. Pierre, and M. B. Petach, “Laser-produced plasma (LPP) scale-up and commercialization,” Proc. SPIE 4343, 249–254 (2001). 17. M. Segers, M. Bougeard, E. Caprin, et al., “Development of a laser-produced plasma source at 13.5 nm for the French extreme ultraviolet lithography test bench,” Microelectron. Eng. 61–62, 139–144 (2002). 18. L. Malmqvist, L. Rymell, M. Berglund, and H. M. Hertz, “Liquid-jet target for laser-plasma soft x-ray generation,” Rev. Sci. Instrum. 67, 4150–4153 (1996). 19. H. M. Hertz, L. Malmqvist, L. Rymell, and M. Berglund, “Method and apparatus for generating x-ray or EUV radiation,” U.S. Patent No. 6,002,744 (1999). 20. L. Rymell and H. M. Hertz, “Droplet target for low-debris laser-plasma soft x-ray generation,” Opt. Commun. 103, 105–110 (1993). 21. M. Berglund, L. Rymell, H. M. Hertz, and T. Wilhein, “Cryogenic liquid-jet target for debris-free laser-plasma soft x-ray generation,” Rev. Sci. Instrum. 69, 2361–2364 (1998). 22. M. Wieland, T. Wilhein, M. Faubel, C. Ellert, M. Schmidt, and O. Sublemontier, “EUV and fast ion emission from cryogenic liquid jet target laser generated plasma,” Appl. Phys. B 72, 591–597 (2001). 23. B. A. M. Hansson, L. Rymell, M. Berglund, and H. M. Hertz, “A liquid-xenon jet laser-plasma x-ray and EUV source,” Microelectron. Eng. 53, 667–670 (2000). 24. G. Korn, A. Thoss, H. Stiel, et al., “Ultrashort 1-kHz laser plasma hard x-ray source,” Opt. Lett. 27, 866–868 (2002). 25. P. A. C. Jansson, B. A. M. Hansson, O. Hemberg, et al., “Liquid-tin-jet laser-plasma extreme ultraviolet generation,” Appl. Phys. Lett. 84, 2256–2258 (2004). 26. L. Rymell, M. Berglund, and H. M. Hertz, “Debris-free single-line laser plasma x-ray source for microscopy,” Appl. Phys. Lett. 66, 2625–2627 (1995). 27. R. J. Tompkins, I. P. Mercer, M. Fettweis, et al., “5–20 keV laser-induced x-ray generation at 1 kHz from a liquid-jet target,” Rev. Sci. Instrum. 69, 3113–3117 (1998). 28. C.-S. Koay, C. K. Keyser, K. Takenoshita, et al., “High conversion-efficiency tin material laser-plasma source for EUVL,” Proc. SPIE 5037, 801–806 (2003). 29. H. M. Hertz, L. Rymell, M. Berglund, and L. Malmqvist, “Debris-free soft x-ray generation using a liquid droplet laser-plasma target,” Proc. SPIE 2523, 88–93 (1995).
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30. B. A. M. Hansson, L. Rymell, M. Berglund, et al., “Liquid-xenon-jet laserplasma source for EUV lithography,”Proc. SPIE 4506, 1–8 (2001). 31. U. Vogt, H. Stiel, I. Will, et al., “Scaling-up a liquid water jet laser plasma source to high average power for extreme ultraviolet lithography,” Proc. SPIE 4343 (2001). 32. R. C. Constantinescu, J. Jonkers, P. Hegeman, and M. Visser, “Laser-generated water plasma source for extreme-ultraviolet lithography and at-wavelength interferometry,” Proc. SPIE 4146, 101–112 (2000). 33. P. K. Carroll and G. O’Sullivan, “Ground-state configurations of ionic species I through XVI for Z = 57 − 74 and the interpretation of 4d-4f emission resonances in laser-produced plasmas,” Phys. Rev. A 25, 275–286 (1982). 34. P. Mandelbaum, M. Finkenthal, J. Schwob, and M. Klapisch, “Interpretation of the quasicontinuum band emitted by highly ionized rare-earth elements in the 70–100-AA range,” Phys. Rev. A 35, 5051–5059 (1987). 35. G. M. Zeng, H. Daido, T. Nishikawa, et al., “Soft x-ray spectra of highly ionized elements with atomic numbers ranging from 57 to 82 produced by compact lasers,” J. Appl. Phys. 75, 1923–1930 (1994). 36. W. Svendsen and G. O’Sullivan, “Statistics and characteristics of XUV transition arrays from laser-produced plasmas of the elements tin through iodine,” Phys. Rev. A 50, 3710–3718 (1994). 37. B. A. M. Hansson, O. Hemberg, H. M. Hertz, et al., “Characterization of a liquid-xenon-jet laser-plasma extreme-ultraviolet source,” Rev. Sci. Instrum. 75 (2004). 38. T. Mochizuki and C. Yamanaka, “Efficient soft x-ray generation in short wavelength laser produced plasmas,” Proc. SPIE 733, 23–27 (1987). 39. R. Stuik, R. C. Constantinescu, P. Hegeman, et al., “Portable diagnostics for EUV light sources,” Proc. SPIE 4146, 121–127 (2000). 40. R. T. Jacobsen, S. G. Penoncello, and E. W. Lemmon, Thermodynamic Properties of Cryogenic Fluids, Plenum, New York (1997). 41. B. A. M. Hansson, M. Berglund, O. Hemberg, and H. M. Hertz, “Stabilization of liquified-inert-gas jets for laser-plasma generation,” J. Appl. Phys. 95, 4432– 4437 (2004). 42. O. Hemberg, B. A. M. Hansson, and H. M. Hertz, “Target analysys of laser plasma droplet-target system,” Proc. SPIE 4144, 38–42 (2000). 43. L. Rayleigh, “On the instability of jets,” Proc. London Math. Soc. 10, 4–13 (1879). 44. C.Weber, “Zum Zerfall eines Flüssigkeitsstrahles,” Z. angew. Math. Mech. 11, 136–139 (1931). 45. A. H. Lefebvre, Atomization and Sprays, Hemisphere, New York (1989). 46. V. A. Rabinovic, Thermophysical Properties of Neon, Argon, Krypton, and Xenon, National Standard Data Service of the USSR, Hemisphere, SpringerVerlag (1987). 47. B. L. Smith, P. R. Gardner, and E. H. C. Parker, “Surface tension and energy of liquid xenon,” J. Chem. Phys. 47, 1148–1152 (1967).
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48. M. Wieland, “Kryogene Flüssigketsstralen als Targets einer laserinduzierten Plasmaquelle,” Master’s thesis, Institut für Röntgenphysik der Georg-AugustUniversität Göttingen (1999). 49. O. Hemberg, B. A. M. Hansson, M. Berglund, and H. M. Hertz, “Stability of droplet-target laser-plasma soft x-ray sources,” J. Appl. Phys. 88, 5421–5425 (2000). 50. H. M. Hertz, O. Hemberg, L. Rymell, M. Berglund, and B. A. M. Hansson, “Method and apparatus for generating x-ray or EUV radiation,” Swedish Patent SE 520 087, International Patent Application WO 02/32197. 51. B. Nikolaus, U. Stamm, and G. Schriever, “EUV source development at XTREME technologies,” SEMATECH Lithography Forum, Los Angeles, California (2004). Available at http://www.sematech.org. 52. H. Shields, S. W. Fornaca, M. B. Petach, et al., “Xenon target performance characteristics for laser-produced plasma EUV sources,” Proc. SPIE 4688, 94– 101 (2002). 53. T. Mochizuki, A. Shimoura, K. Fukugaki, T. Inoue, S. Miyamoto, and S. Amano, “Studies on x-ray conversion efficiency in Xe cryogenic targets,” CDROM proceedings from 2nd International EUVL Symposium, Antwerp, Belgium (September 2003). Proceedings available at www.sematech.org. 54. S. McNaught, “Laser-produced plasma EUV source program,” NGST/CEO presentation at EUV Source Workshop, Santa Clara, CA (February 2003). Proceedings available at www.sematech.org. 55. M. Schürmann, T. Missalla, K. Mann, et al., “Metrology tools for EUVLsource characterization and optimization,” Proc. SPIE 5037, 378–388 (2003). 56. V. Banine, J. P. Benschop, M. Leenders, and R. Moors, “Relationship between an EUV source and the performance of an EUV lithographic system,” Proc. SPIE 3997, 126–135 (2000). 57. B. A. M. Hansson, R. Lars, M. Berglund, et al., “Status of the liquid-xenon-jet laser plasma source for EUV lithography,” Proc. SPIE 4688, 102–109 (2002). 58. T. Abe, T. Suganuma, Y. Imai, et al., “Performance of a 10 kHz laser-producedplasma light source for EUV lithography,” Proc. SPIE 5374, 160–167 (2004). 59. G. H. Derra and W. Singer, “Collection efficiency of EUV sources,” Proc. SPIE 5037, 728–741 (2003). 60. M. Antoni, W. Singer, J. Schultz, J. Wangler, I. Escudero-Sanz, and B. Kruizinga, “Illumination optics design for EUV lithography,” Proc. SPIE 4146, 25–34 (2000). 61. I. V. Fomenkov, R. M. Ness, I. R. Oliver, et al., “Performance and scaling of a dense plasma focus light source for EUV lithography,” Proc. SPIE 2003, 807–821 (2003). 62. B. A. M. Hansson, M. Berglund, O. Hemberg, and H. M. Hertz, “Xenon liquidjet laser-plasma source for EUV lithography,” 2nd International Workshop on EUV Lithography, San Fransisco, CA (October 2000). Proceedings available at www.sematech.org.
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63. D. Stark, K. Dean, P. Gabella, et al., “EUV microexposure tool update,” EUVL Source Workshop, Dallas, TX (October 2002). Proceedings available at www.sematech.org. 64. A. Barty, J. S. Taylor, R. Hudyma, and E. Spiller, “Design and evaluation of system configurations for an EUV mask inspection microscope,” Lawrence Livermore National Laboratory, Report UCRL-CR-149774 (2002). Available at www.llnl.gov/library. 65. B. A. M. Hansson, S. Mosesson, and H. M. Hertz, “Improved emission uniformity from a liquid-jet laser-plasma EUV source,” Appl. Opt. 43(29), 5452– 5457 (2004). 66. N. Koster, B.Mertens, R. Jansen, et al., “Molecular contamination mitigation in EUVL by environmental control,” Microelectron. Eng. 61-62, 65–76 (2002), and references therein. 67. J. Benschop, R. Gontin, V. Banine, and N. Harned, “A source for EUV lithography,” EUV Lithography Source Workshop, Matsue, Japan (October 2001). Proceedings available at www.sematech.org. 68. “TRW/cutting edge optronics laser-produced plasma EUV source program,” EUVL Source Workshop, Dallas, TX (October 2002). Proceedings available at www.sematech.org. 69. V. Y. Banine, J. P. H. Benschop, and H. G. C. Werij, “Comparison of extreme ultraviolet sources for lithography applications,” Microelectron. Eng. 53, 681– 684 (2000). 70. K. Boller, R.-P. Haelbich, H. Hogrefe, W. Jark, and C. Kunz, “Investigation of carbon contamination of mirror surfaces exposed to synchrotron radiation,” Nucl. Inst. Meth. Phys. Res. 208, 273–279 (1983). 71. M. Wedowski, S. Bajt, J. Folta, et al., “Lifetime studies of Mo/Si and Mo/Be multilayer coatings for extreme ultraviolet lithography,” Proc. SPIE 3767, 217–224 (1999). 72. B. Mertens, N. Koster, R. Jansen, et al., “Mitigation of molecular mitigation of molecular contamination of EUV contamination of EUV optics,” EUV Lithography Source Workshop, Matsue, Japan (October 2001). Proceedings available at www.sematech.org. 73. M. Malinowski, C. Steinhaus, M. Clift, L. Klebanoff, S. Mrowska, and R. Soufli, “Controlling contamination in Mo/Si multilayer mirrors by Si surface capping modifications,” Proc. SPIE 4688, 442–453 (2002). 74. L. Klebanoff, W. Clift, M. Malinowski, C. Steinhaus, P. Grunow, and S. Bajt, “Radiation-induced protective carbon coating for extreme ultraviolet optics,” J. Vac. Sci. Technol. B 20, 696–703 (2002). 75. L. E. Klebanoff, “First environmental data from the engineering test stand (ETS),” 2nd International Workshop on EUV Lithography, San Fransisco, CA (October 2000). Proceedings available at www.sematech.org. 76. M. Malinowski, L. Klebanoff, P. Grunow, C. Steinhaus, and M. Clift, “Use of molecular oxygen to reduce EUV-induced carbon contamination of optics,” 2nd International Workshop on EUV Lithography, San Fransisco, CA (October 2000). Proceedings available at www.sematech.org.
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77. G. D. Kubiak, K. D. Krenz, K. W. Berger, T. G. Trucano, P. W. Fisher, and M. J. Gouge, “Cryogenic pellet laser plasma source targets,” Proc. SPIE 21, 248–254 (1995). 78. J. D. Gillaspy, L. Ratliff, J. Pomeroy, and S. Bajt, “Study of EUV source collector damage mechanism,” CD-ROM proceedings from 2nd International EUVL Symposium, Antwerp, Belgium (September 2003). Proceedings available at www.sematech.org. 79. H. Daido, S. Yamagami, M. Suzuki, H. Azuma, I. W. Choi, and H. Fiedorowicz, “Low-energy ion emission from a xenon gas-puff laser-plasma x-ray source,” Appl. Phys. B 71, 385–387 (2001). 80. A. Endo, “EUV light source development at EUVA,” EUVL Source Workshop, Antwerp, Belgium (September 2003). Proceedings available at www.sematech.org. 81. M. L. Ginter and T. J. McIlrath, “Debris and VUV emission from a laser produced plasma operated at 150 Hz using a krypton fluoride laser,” Appl.Opt. 27, 885–889 (1988). 82. L. Shmaenok, F. Bijkerk, E. Louis, et al., “Issues of laser plasma sources for soft x-ray projection lithography,” Microelectron. Eng. 23, 211–214 (1994). 83. K. Takenoshita, C.-S. Koay, M. C. Richardson, and I. C. E. Turcu, “Repeller field debris mitigation approach for EUV sources,” Proc. SPIE 5037, 792–800 (2003). 84. G. Niimi, Y. Ueno, K. Nishigori, T. Aota, H. Yashiro, and T. Tomie, “Repeller field debris mitigation approach for EUV sources,” Proc. SPIE 5037, 370–377 (2003). Björn A. M. Hansson received a Ph.D. from the Royal Institute of Technology, Sweden, in 2003. His research focused on laserplasma sources for EUVL and especially a liquid-xenon-jet laserplasma source. In 2000 he cofounded Innolite AB, which aimed at commercializing this technology and was partly responsible for the R&D in it during the company’s existence (2000–2003). He is currently employed by Cymer, Inc. in San Diego, CA, working on Cymer’s EUV-source development. Hans M. Hertz received a Ph.D. in physics in 1988 at Lund University, Sweden, and did his postdoctorate at Stanford University. Since 1997 he has been a full professor at the Royal Institute of Technology, Stockholm. His present research interests are compact laser-plasma soft-x-ray sources, x-ray microscopy, x-ray optics, hard-x-ray sources, and biomedical applications of x-rays as well as of ultrasonic radiation pressure. Recent achievements include the first liquid-jet-target laser-plasma sources for soft-x-ray and EUV generation, the first liquid-metal-jet-anode hard-x-ray source, and the first compact
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laser-plasma soft-x-ray microscope with suboptical resolution. Dr. Hertz is a member of several professional societies, has published more than 80 scientific papers, and holds several patents.
Chapter 24
LPP Source Development and Operation in the Engineering Test Stand John E. M. Goldsmith, Glenn D. Kubiak, and William P. Ballard Contents 24.1 Introduction 24.2 Early Source Development at Sandia 24.3 ETS Source Development 24.4 Integration of the High-Power Source into the ETS 24.5 ETS Operation with the High-Power Source 24.6 Conclusion Acknowledgments References
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24.1 Introduction The Engineering Test Stand (ETS) is a fully integrated, alpha-class, full-field (24 × 32 mm) EUVL step-scan tool that was developed for system and process learning in support of commercialization of EUVL. The overall system design is shown in Fig. 24.1, and is described in detail in Refs. 1–4. This chapter describes the high-average-power LPP EUV source that was integrated into the ETS, and the developments that led to this source. The goal of the ETS source and associated collector and imaging optics was to demonstrate EUV optical throughput and associated wafer exposure rates equivalent to ten 300-mm wafers per hour. The EUV illumination-system requirements to support this throughput are listed in Table 24.1. The source is required to produce 15 W of 13.4-nm radiation integrated over a 2.5% spectral bandwidth (the appropriate bandwidth for the mirror configuration in the ETS optical design) and a 2π-sr solid angle. To achieve the required flux at the reticle plane, 4.4 W, or approximately 30% of the emitted radiation, must be collected by the first element of the condenser. The collection solid angle and the etendu of the projection optical system limit the source emission diameter to ≤150 µm FWHM.5 The 649
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Figure 24.1 Cross-section of the ETS showing the major subsystem components. Table 24.1 Illumination system requirements for the ETS. System Characteristic
Requirement
Wavelength Total power incident on condenser Power delivered to reticle Repetition rate Illumination format Partial coherence Illumination uniformity Illumination stability Source motion Condenser lifetime
13.4 nm 4.4 W over 1.8 sr and 2.5% spectral bandwidth ≥0.76 W ≥3000 Hz 96 mm arc, ≤6 mm wide 0.7 ±2% 1% (1σ) < ±25 µm ≤10% reflectance loss after 1010 pulses
repetition-rate requirement derives from the illumination uniformity requirement of the scanned exposure. The illumination uniformity is measured over the full 24 × 32-mm exposure field and is sensitive both to spatial nonuniformity along the length of the scanned exposure arc and to temporal illumination instabilities that lead to nonuniformities in the scanned direction. The tolerance to source motion is extremely tight, due, in part, to the high effective magnification of the condenser; slight source motions cause significant nonuniformities in the reticle plane and unacceptable motion of the illumination beams in the entrance pupil of the projection optic. The condenser lifetime requirement is derived from an intermediate goal of 500 h of operation before significant condenser maintenance is required. To significantly reduce the cost of ownership (CoO), the condenser lifetime requirement for
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commercial EUVL tools is likely to increase to 1011 pulses or more, depending on the nature of the reflectance loss. The path to satisfying these requirements required many developmental steps. An outline of the source developments at Sandia will be presented here.
24.2 Early Source Development at Sandia Because of the need for high-density targets to effectively couple laser pulses into EUV-emitting plasmas, most early source work used metallic targets. The first imaging tool developed at Sandia employed a KrF (248 nm) laser system with a gold-drum target to produce EUV radiation for imaging with a 20× reduction camera.6 It was immediately apparent that debris from sources of this type was a major threat to the lifetime of condenser optics. Two mass-limited targets were investigated at that time to reduce debris production: 0.3–1.0-µm-thick films of metals on Mylar tape, and solid Xe targets.7,8 Both were partially successful, but a copper-wire target was found to be superior to the tape-based system. The first-generation 10× imaging system was based on a KrF laser with a copper-wire target, using 200 mTorr of background He pressure to effectively stop atomic-scale debris.9 Parallel investigations at this time showed that the shorter pulses and higher beam quality produced by Nd:YAG (1064 nm) lasers were superior for efficient EUV generation, and all subsequent systems have used such lasers. The second-generation 10× imaging tool, now referred to as the “10× microstepper,” was first based on a Nd:YAG laser with a copper-wire-drive system, using a high-speed chopper to further reduce debris.9,10 This system is still in use today for resist studies, though with a Xe-cluster source (to be described below) and improved projection optics.11,12 The debris-mitigation schemes used with these early laboratory systems were sufficient to enable a large variety of studies, but a major advance was needed to move well along the path to provide the many-orders-of-magnitude reduction in debris that would be required to operate a commercial EUV lithographic tool. This advance was the development of a debris-free EUVL source based on a xenon jet source.13 In this source, the target is provided by high-density xenon clusters formed in supersonic nozzle expansions (Fig. 24.2). The key features of this source are that the actual target is debris-free (inert xenon atoms), it has a conversion efficiency (CE) comparable to that of solid targets, and its geometry and operating characteristics are readily adapted to a commercial tool. Early studies were based on a moderate-repetition-rate (up to 100 Hz) Nd:YAG laser, and a pulsed jet compatible with this repetition rate was used to reduce xenon consumption and pumping requirements. A key parameter of gas-jet sources is the standoff distance available between the laser focal point and the gas-jet hardware. Figure 24.3 shows the EUV yield as a function of separation observed in this study. The target material itself does not produce debris, but deposition of material eroded from the nozzle was found to be
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Figure 24.2 Schematic diagram of the pulsed cluster LPP source.
Figure 24.3 13.5-nm yield measured as a function of laser-nozzle separation for the pulsed cluster LPP source.
the major threat to condenser lifetime from this source, and the standoff distance of 1.5 mm was found to provide a reasonable trade-off between EUV output and condenser lifetime. At this standoff distance, the EUV output was 58% of that obtained from solid gold targets, but with an improvement of condenser lifetime by a factor of 105 over unprotected solid targets, and of 100 over solid targets with debris mitigation. Further progress on this source is described in Ref. 14, including additional improvements in condenser lifetime and measurements of output spectra, angular distributions, and source size. Figure 24.4 shows the progress in condenser lifetime achieved up to that time (1998).
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Figure 24.4 Progress on EUVL condenser mirror lifetimes, expressed as the number of plasma pulses required to reduce the original mirror reflectance by 10%.
24.3 ETS Source Development By 1998, the majority of the source work at Sandia focused on implementing a high-power source to meet the requirements outlined in Table 24.1. This required a nearly 40× scale-up of laser power from 40 to 1500 W, accomplished entirely by increasing the pulse repetition rate of the laser source (in fact, with a modest decrease in pulse energy) from 100 to 6000 Hz. Because of overall schedule constraints, this work was accomplished using three parallel developmental paths: final development of a suitable high-power laser system, development of jet sources suitable for use with that system, and integration of a low-power source into the ETS for early imaging studies. These three paths will be described separately here. The custom 1700-W laser was developed by the TRW Corp. (now Northrop Grumman Space Technology) and subsequently installed at Sandia for use with the ETS (Fig. 24.5). The laser is a diode-pumped, solid state Nd3+ :YAG laser composed of three identical laser modules, each of which produces 570 W of timeaveraged 1.06-µm power at repetition rates of 1667–2000 Hz. The beams from the three modules are multiplexed to deliver 285–342 mJ/pulse at a combined repetition rate of 5000–6000 Hz, or can be synchronized to deliver 900 mJ/pulse at a repetition rate of 1667–2000 Hz. The pulse duration for each individual chain is ∼10 ns FWHM, and the beam quality, as determined by the focal-spot size in the far field, is 1.1–1.2 times the diffraction limit. Laser-beam pointing is actively controlled at the full laser repetition rate, achieving a total combined beam drift and jitter of approximately 0.25 times the diffraction-limited spot size. The output power stability is also excellent, exhibiting root-mean-square (rms) deviations ranging from 0.6% to 0.8%, depending on the output power. Because of the need to increase the source repetition rate from 100 Hz to 5–6 kHz, the decision was made to change from a pulsed to a continuous jet expansion system. A continuous gas-jet system was designed and built by a division
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of the Northrop Grumman Corp. to allow EUV source operation with the TRW laser.5 A model of the jet is depicted in Fig. 24.6, which shows the cooled nozzle mounted together in a cooling and support yoke with an efficient gas collection body to minimize pumping requirements. Also mounted on this structure are the laser recollimation lens and turning mirror, used to direct unabsorbed laser power out of the source chamber and into a beam dump. The nozzle support structure is mounted to an in-vacuum stage to allow precise alignment of the cluster beam with respect to the laser. To minimize the Xe partial pressure in the source chamber and the resulting EUV attenuation, two 3000-L/s magnetically levitated turbomolecu-
Figure 24.5 High-power Nd:YAG laser with two chains installed and one chain on loading rails. Controller can be seen in the background.
Figure 24.6 Model of continuous jet, showing nozzle, laser deflection mirror, cooling and support yoke, and translation stages.
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lar pumps are used in combination with the gas-collection body. When a 150-µmdiameter nozzle throat is used, the ambient partial pressure of Xe in the chamber is 1 mTorr, transmitting 83% of the 13.4-nm power over the condenser path length. To reduce recurring Xe consumption costs, 100% of the Xe is recycled: recompressed, filtered, and delivered to the nozzle inlet for reuse. An important design constraint for the continuous jet is that it must not interfere with the collection and delivery of EUV light by the condenser. Figure 24.7 shows a cross section through a common plane of the jet assembly together with cross sections of the six EUV beams as they reflect from the six “channels” of the first condenser element on their way to the second condenser element. As can be seen, the interfaces are tight but manageable. The continuous jet is designed to accommodate the full thermal loading of the spectrally integrated output of the plasma. Based on calorimetry measurements, up to 60% of the absorbed laser power is re-emitted as spectrally integrated radiant power. The nozzle region thus receives up to 65 W of radiated plasma power with 1500 W of laser power driving the plasma. Cooling is provided by a conical cooling jacket surrounding the nozzle and by proper choice of nozzle materials. For alignment stability of the nozzle during full-power operation, the support yoke is protected by a water-cooled radiation shield. In the first phase of power scale-up, the continuous jet was integrated with a 200-W laser system operating at a maximum repetition rate of 500 Hz. It was anticipated that the expansion dynamics of the continuous jet would differ somewhat from the earlier pulsed jets, and that the details of EUV generation would be sensitive to these differences. Thus, the primary objective of this first phase was to establish the operating point required to optimize the fundamental source radiation properties such as CE, source size, angular distribution, and total power. A second objective was to validate the thermal management approaches.
Figure 24.7 Cross section of six illumination channels and nozzle system hardware, showing condenser beam exclusion zone in the plane containing the nozzle axis and perpendicular to the laser propagation direction.
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The 200-W laser system was composed of five commercial pulsed Nd:YAG lasers, each of which operates up to a maximum power of 40 W and repetition rate of 100 Hz. When properly synchronized and aligned, the result was a laser driver operating with a pulse duration of 3 ns and up to 200-W average power at a 500-Hz repetition rate. To illuminate the jet target, a single lens was used to focus all five beams to the far field. The five beams were aligned in a configuration in which one beam passed through the axis of the lens and the other four were arranged in a fourfold-symmetric pattern, each beam lying equidistant from the lens axis. To achieve a common focus with this arrangement, all five beams must remain parallel to within ≈30 µrad. A CCD camera was used to monitor the degree of alignment and overlap of the five beams by viewing an equivalent focal plane with a microscope objective. For initial alignment and to compensate for long-term beam drift, computer-controlled pointing and centering mirrors were adjusted from calculations performed on images acquired from the alignment camera. When the laser was focused properly 1.5 mm from the nozzle exit plane, a 13.4nm CE of 0.56% was achieved, equal to that measured in the earlier pulsed jet to within the uncertainty of the experimental measurement. The CE value quoted here is integrated over a 2.5% spectral bandwidth centered at a wavelength of 13.4 nm and a 2π-sr emission solid angle, assuming a uniform emission angular distribution. Though the CE value of the continuous jet was equal to that of the pulsed jet, the nozzle and laser parameters required to produce this value were significantly different in the continuous jet. For example, we found that the EUV CE in the continuous jet is much more sensitive to nozzle geometry and inner-wall roughness than that in the pulsed jet. This may be due to the presence of a fully developed boundary layer in the continuous jet that does not contain a significant density of clusters. This boundary layer does not contribute to plasma formation and EUV generation, but instead partially obscures radiation produced by the plasma. Methods have been developed to fabricate nozzles meeting geometry and finish requirements to minimize these effects. It is desirable to scale up the output power of EUV sources by increasing the pulse repetition rate rather than increasing the pulse energy, both to provide improved lithographic dose control and to reduce the risk of optical damage to the laser optics. Because the laser pulse significantly perturbs the local environment of the xenon jet, it is to be expected that the EUV CE will suffer if the temporal separation between the pulses becomes shorter than the time for the local environment to recover. The flexible triggering capability of the five-laser system made it straightforward to measure the EUV CE as a function of the effective laser repetition rate. Figure 24.8 displays the ratio of the EUV signal from the second laser pulse to that from the first laser pulse as a function of the delay between the two laser pulses. The ratio is constant for delays greater than ≈33 µs, indicating that the EUV production is constant up to effective laser repetition rates of ≈30 kHz, and in particular showing that difficulties would not be encountered at the more modest 5–6-kHz repetition rates planned for the ETS.
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Figure 24.8 Ratio of the EUV output produced from two consecutive laser pulses as a function of the delay between the two pulses.
24.4 Integration of the High-Power Source into the ETS During the time that the high-power laser and continuous gas-jet sources were under development, the ETS was operated with a continuous gas-jet source similar to that described above, but using a single 40-W Infinity Nd:YAG laser to generate the LPP. The system design of the ETS is described in detail in Ref. 1, and the use of the low-power source for first operation and static imaging is described in Ref. 2. Although the low-power source was used for the first demonstration of fullfield scanned imaging in the ETS,3 the limited scan speed possible with this source required integration of the high-power source in order to continue making rapid progress. Following the operation of the continuous cluster-jet source using the moderateenergy laser system described above, the cluster jet was then irradiated with a single 500-W beam of the TRW laser operating at 1667 Hz. The additional cooling capacity added to the cluster jet assembly did not maintain the integrity of the clusters with this higher radiated power and ≈3 times longer laser pulse duration. Thus, the EUV output gradually degraded with time as the cluster density decreased, and it became clear that further progress with this source type would be difficult. During this same time period, a group at TRW Corp. had developed a liquid xenon spray jet for use in their LPP studies, and had demonstrated operation with a 900-W Nd:YAG laser system.15 We therefore chose to integrate a source based on this design into the ETS for high-power operation. The TRW liquid spray jet was redesigned both to fit within the ETS geometric constraints and to use the ETS material guidelines. The spray-jet hardware must fit within a 30-deg space between two of the six primary condenser elements. In addition, the list of approved materials for the ETS is restricted because the jet hardware must be high-vacuum-compatible and baked before installation. A key difference between the cluster jet and the liquid spray jet is the lack of a gas recov-
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ery diffuser in the latter. Hence, higher background Xe pressures were anticipated and observed. Gaseous Xe at high pressure (1–4 MPa) liquefies in a packed copper heat exchanger cooled by liquid nitrogen (Fig. 24.9). A 50-W heater and a thermistor embedded in the heat exchanger regulate the temperature through an external temperature controller that maintains the liquid-Xe temperature to ±1 K. The liquid Xe enters the ETS through a 50-µm-diameter orifice made from a commercial electron-microscope aperture for accurate dimensional control. A graphite collimator with internal diameter 400 µm protects the orifice from direct plasma exposure and maintains a well-collimated spray of liquid Xe droplets. The collimator uses a separate heat exchanger and coolant lines so that its temperature can be maintained whether one, two, or three of the 500-W laser beams are used to irradiate the plasma without affecting the Xe liquefaction temperature. The laser beams are focused onto the jet with a 250-mm-focal-length lens, creating a Xe plasma producing EUV at 13.5-nm wavelength. The locations of the jet hardware and the laser beam can be remotely adjusted, thereby placing the EUV source at the focal point of the condenser optics. A wide variety of additional ETS systems required modification to accommodate the liquid spray jet. The Xe recirculation system was modified, allowing Xe
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(b) Figure 24.9 (a) isometric view of the ETS liquid-xenon spray jet source, showing liquefaction heat exchanger with thermal feedback control; (b) liquid-xenon spray jet source as installed in the ETS.
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stagnation pressures up to 3.5 MPa. A third 3200 L/min turbomolecular vacuum pump provided increased pumping capacity for the ≈0.2 g/s Xe gas flow. The existing water-cooling of the condenser optical assembly anticipated the higher thermal loads from the more intense plasma. A water-cooled witness sample holder installed in the condenser assembly made certain that the environmental witness samples observed the same environment as the condenser. After intercepting the gas jet, a water-cooled Mo absorber mounted below the jet hardware absorbed and dispersed any unconverted laser energy. Initial operation of the spray jet source was readily established using temperatures (200–225 K) and pressures (1–4 MPa) provided by TRW from experiments conducted in their test chamber. Figure 24.10 shows typical long-term operation for a ∼10-million-shot environmental run and a plasma-nozzle separation of 4 mm. The three turbomolecular pumps maintain a background pressure of ≤0.7 Pa in the illuminator vacuum chamber of the ETS. Condensed Xe particles are observed in the chamber, and equilibrium between the formation and sublimation rates occurs after only a few minutes. Thus the system did operate successfully without a gas recovery diffuser, but incorporation of such a system would decrease the pumping requirements and/or permit operation at lower ambient xenon pressures. Experiments performed with a single 500-W beam of the laser and the liquid spray jet showed a CE of 0.17% into 2π sr and a 2% bandwidth with 4-mm plasmanozzle separation. This CE is an improvement of about a factor of 3 over the prior cluster-jet CE obtained with the 500-W laser beam yet with a greater separation (4 versus 1.5 mm) between the plasma and the nozzle. Experiments show no degradation of EUV output or increase in shot-to-shot standard deviation of the output during several hours of operation. On using all three 500-W laser beams, oper-
Figure 24.10 Long-term EUV generation for the liquid spray jet with single 500-W laser chain drive. The pause at ≈20 min was intentional to observe turn-on transient behavior. The left axis shows the EUV power collected by the condenser, the right axis the CE.
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ated sequentially at a total average power of 1500 W, the EUV output increased by an additional factor of 3. The source shot-to-shot stability exhibited 11% standard deviation with one or all three laser chains operating. With two beams operating either synchronously or sequentially, the output power was virtually identical. Thus, no increase in CE was observed with additional energy in the pulse (from 260 to 520 mJ). It is expected that the EUV output should be a strong function of the distance between the laser and the collimator exit. As this distance increases, the Xe becomes more diffuse and the surrounding gas cloud expands, both of which decrease the net EUV output. This dependence was observed (Fig. 24.11). The EUV output of the source should also depend strongly on the incident laser energy per pulse. A direct measurement of the output as the incident power varied confirmed this (Fig. 24.12). Additional studies with multiple chains of the laser also showed that the CE was unchanged as the amount of laser drive energy increased up to ≈520 mJ, indicating that the additional laser power increased the EUV linearly. Thus, the CE became constant above about 250 mJ. Measurements of the EUV pulse shape showed that the EUV FWHM and the laser FWHM were essentially identical (Fig. 24.13). This observation indicates that saturation with pulse width has not been reached, which explains why the chain-to-chain jitter did not adversely affect the EUV output. In contrast with many other LPP studies,16,17 the Q-switched laser used here had much longer pulses (≈12 ns FWHM) than were used in other studies (femtosecond to picosecond durations). The applicability of the conclusions of these other studies about saturation levels to longer pulses is unclear.
Figure 24.11 EUV output versus plasma-collimator separation for the liquid spray jet with single 500-W laser chain drive. The left axis shows the EUV power collected by the condenser, the right axis the CE.
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Figure 24.12 EUV output of the liquid spray source as a function of laser pulse energy at 2.5-mm separation between the plasma and the nozzle.
Figure 24.13 Time history of laser input and EUV output from the liquid spray-jet source.
24.5 ETS Operation with the High-Power Source Demonstration of lithographic imaging followed shortly after integration of the high-power source into the ETS,18 and all subsequent source operations have used single or multiple 500-W chains of the TRW Nd:YAG laser rather than the 40-W laser originally used to qualify the ETS. The liquid Xe spray jet source operated with a CE of 0.2% into 2π sr and 2.5% bandwidth, appropriate for the ETS optical system. Significant compromises were made in ultimate source output to achieve acceptable condenser lifetime. The source reliability was over 90%, and the condenser erosion rate, measured over 300 million pulses, was approximately one
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Mo/Si bilayer in 15 million laser pulses, translating to a condenser lifetime of approximately half a year at a throughput level of 20 full-field wafers per week with primary condenser optics using ∼100 sacrificial multilayers. The major challenge encountered with the high-power laser source was source drift during lithographic operation. Two in-vacuum EUV cameras monitor the position of the source. The drift of the x and y components of the centroid from one of these cameras (the xy view) is shown in Fig. 24.14. Temperature monitors on various components of the condenser-optics support truss showed that these trusses were heating differentially and significantly. One truss reached 60◦ C after extended operation with two laser chains driving the LPP. The original ETS design assumed that these trusses would all heat at the same rate; however, subsequent modifications of the system prevented this behavior. Additional cooling and thermal shielding were added to the trusses, resulting in the much smaller drift observed in Fig. 24.14.
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(b) Figure 24.14 (a) Source centroid movement versus time as originally installed, and (b) after incorporation of additional cooling.
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Figure 24.15 Wafer dose sensor scans at the beginning and the end of the day, showing long-term stability of source performance.
The addition of thermal shielding removed the long-term source movement, but there was still a short-term shift occurring as the jet hardware warmed up in the first tens of seconds after the laser was energized. An in-vacuum, fast EUV shutter was designed and installed, allowing the source to run for ≈20 s before EUV was admitted to the main chamber. In conjunction with additional shielding for scattered laser light at the injection mirror, the source drift was virtually eliminated. A wafer dose sensor (WDS) measured the throughput of the entire system by sampling the EUV from a bright field on the reticle at the wafer plane, using an EUV-sensitive photodiode translated through the illumination field by the wafer stage. Studies have shown that it is most sensitive to the location of the source along the z axis (laser direction). With all of the source improvements, there is no change in source location in this dimension over the course of a day, as shown in Fig. 24.15. The variations in WDS output as it traverses the exposure area correlate with stochastic fluctuations in the source output, also observed by the condenser EUV sensors. 24.6 Conclusion The high-power LPP based on a liquid xenon spray jet proved to be a robust source for ETS operations. Combined with the first implementation of a condenser system that efficiently mapped the small-volume LPP source into a ring-field optical system, it was critical to enabling full-field exposures of 200-mm wafers (Fig. 24.16) with sub-100-nm feature sizes (Fig. 24.17), and supported a wide range of system learning (thermal response, sensor development, environmental issues, magnetically levitated stage operation, system control) as well as imaging studies.19–23 In order to obtain high CE and larger standoff between the laser focal point and source-target-related hardware, it is very likely that an LPP for a commercial EUVL system would be based on a filament-jet or droplet-type target (as described
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Figure 24.16 24 × 32-mm fields imaged by the ETS on a 200-mm wafer.
Figure 24.17 Sub-100-nm features imaged by the ETS.
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elsewhere in this volume), but those sources were not ready for integration into a complete tool at the time that the high-power ETS source was needed, and the spray jet provided a valuable intermediate step in the progression of high-power LPP sources. Acknowledgments This work was performed at Sandia National Laboratories and was supported by the U.S. Department of Energy under contract DE-AC04-94AL85000. Various portions of this work were also supported by the Extreme Ultraviolet Limited Liability Company (EUV LLC), by International SEMATECH, and by the U.S. Defense Advanced Research Projects Agency (DARPA). References 1. D. A. Tichenor, G. D. Kubiak, W. C. Replogle, et al., “EUV Engineering Test Stand,” Proc. SPIE 3997, 48–69 (2000). 2. D. A. Tichenor, A. K. Ray-Chaudhury, W. C. Replogle, et al., “System integration and performance of the EUV Engineering Test Stand,” Proc. SPIE 4343, 19–37 (2001). 3. D. A. Tichenor, W. C. Replogle, S. H. Lee, et al., “Performance upgrades in the EUV Engineering Test Stand,” Proc. SPIE 4688, 72–86 (2002). 4. W. P. Ballard, D. A. Tichenor, D. J. O’Connell, et al., “System and process learning in a full-field, high-power EUVL alpha tool,” Proc. SPIE 5037, 47– 57 (2003). 5. G. D. Kubiak, L. J. Bernardez, K. D. Krenz, and W. C. Sweatt, “Scale-up of a cluster jet laser plasma source for extreme ultraviolet lithography,” Proc. SPIE 3676, 669–678 (1999). 6. D. A. Tichenor, G. D. Kubiak, M. E. Malinowski, et al., “Soft-x-ray projection lithography experiments using Schwarzschild imaging optics,” Appl. Opt. 32, 7068–7071 (1993). 7. S. J. Haney, K. W. Berger, G. D. Kubiak, P. D. Rockett, and J. Hunter, “Prototype high-speed tape target transport for a laser plasma soft-x-ray projection lithography source,” Appl. Opt. 32, 6934–6937 (1993). 8. G. D. Kubiak, K. W. Berger, S. J. Haney, P. D. Rockett, and J. A. Hunter, “Laser plasma sources for SXPL: Production and mitigation of debris,” OSA Proc. Soft X-Ray Projection Lithogr. 18, 127–131 (1993). 9. D. A. Tichenor, G. D. Kubiak, M. E. Malinowski, et al., “Development of a laboratory extreme-ultraviolet lithography tool,” Proc. SPIE 2194, 95–105 (1994). 10. D. A. Tichenor, A. K. Ray-Chaudhuri, G. D. Kubiak, et al., “Progress in the development of EUV imaging systems,” OSA TOPS Extreme Ultraviolet Lithogr. 4, 2–8 (1996).
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11. J. E. M. Goldsmith, P. K. Barr, K. W. Berger, et al., “Recent advances in the Sandia EUV 10× microstepper,” Proc. SPIE 1331, 11–19 (1998). 12. J. E. M. Goldsmith, K. W. Berger, D. R. Bozman, et al., “Sub-100-nm lithographic imaging with an EUV 10× microstepper,” Proc. SPIE 3676, 264–271 (1999). 13. G. D. Kubiak, L. J. Bernardez, K. D. Krenz, D. J. O’Connell, R. Gutowski, and A. M. M. Todd, “Debris-free EUVL sources based on gas jets,” OSA TOPS Extreme Ultraviolet Lithogr. 4, 66–71 (1996). 14. G. D. Kubiak, L. J. Bernardez, and K. Krenz, “High-power extreme ultraviolet source based on gas jets,” Proc. SPIE 3331, 81–89 (1998). 15. R. H. Moyer, H. Shields, A. Martos, S. W. Fornaca, R. J. St. Pierre, and M. B. Petach, “Laser-produced plasma (LPP) scale-up and commercialization,” Proc. SPIE 4343, 249–254 (2001). 16. M. Wieland, T. Wilhein, M. Faubel, C. Ellert, M. Schmidt, and O. Sublemontier, “EUV and fast ion emission from cryogenic liquid jet target laser generated plasma,” Appl. Phys. B 72, 591–597 (2001). 17. H. M. Milchberg, S. J. McNaught, and E. Parra, “Plasma hydrodynamics of the intense laser-cluster interaction,” Phys. Rev. E 64, 56402-1–56402-7 (2001). 18. W. P. Ballard, L. J. Bernardez II, R. E. Lafon, et al., “High-power laserproduced-plasma EUV source,” Proc. SPIE 4688, 302–309 (2002). 19. S. H. Lee, D. A. Tichenor, W. P. Ballard, et al., “Lithographic evaluation of the EUV Engineering Test Stand,” Proc. SPIE 4688, 266–276 (2002). 20. S. H. Lee, P. Naulleau, C. Krautschik, et al., “Lithographic flare measurements of EUV full-field projection optics,” Proc. SPIE 5037, 103–111 (2003). 21. D. J. O’Connell, S. H. Lee, W. P. Ballard, et al., “Lithographic characterization of improved projection optics in the EUVL Engineering Test Stand,” Proc. SPIE 5037, 83–94 (2003). 22. S. H. Lee, M. Chankhok, C. Krautschik, and M. Goldstein, “Anisotropic EUV flare measured in the Engineering Test Stand (ETS),” Proc. SPIE 5374, 818– 823 (2004). 23. M. Chandhok, S. H. Lee, C. Krautschik, et al., “Comparison of techniques to measure the point spread function due to scatter and flare in EUV lithography systems,” Proc. SPIE 5374, 854–860 (2004). John E. M. Goldsmith is currently Extreme Ultraviolet Lithography Program manager and manager of the Engineered Materials Department at Sandia National Laboratories in Livermore, CA. He received a B.A. in physics from Pomona College, and a Ph.D. in physics from Stanford University for high-resolution spectroscopic measurements of atomic hydrogen. Following an NRCNBS postdocorate at JILA, his career at Sandia has included work in the fields of laser-based combustion diagnostics, laser remote sensing, and EUV sensor and tool development. He is a fellow of the OSA, and a member of APS and SPIE.
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Glenn D. Kubiak received a Sc.B. in chemistry from Brown University in 1978, and a Ph.D. in physical chemistry from Stanford University in 1985. He joined the research staff at Sandia National Laboratories, Livermore, in 1984 as a member of the technical staff. His activities from 1990 to 2003 were focused in the area of EUVL, specifically on the development of compact lasergenerated EUV sources and sensitive, high-resolution resists. His current responsibilities as deputy director of the Microsystems Science and Technology Section emphasize research and development in the areas of microsystems processing and engineering, as well as material mechanics. He is a fellow of the OSA. William P. Ballard received an AB in physics from Dartmouth College and a Ph.D. in applied physics from Stanford University. He is presently a senior scientist at Sandia National Laboratories in California, acting as the program manager for Sandia’s radiological and nuclear countermeasures research for the U.S. Department of Homeland Security, as well as the senior technical advisor to the director of national security engineering. During his career, he has performed research on switching effects in amorphous materials, high-power relativistic magnetrons, radiation effects in electronics, applications of massively parallel computer codes, and LPP EUV sources for NGL applications. He also directs the modeling research in EM and solid state device physics at the laboratory, which provides first-principles models for inclusion in massively parallel codes. He is a senior member of the IEEE.
Chapter 25
Xenon Target and High-Power Laser Module Development for LPP Sources Richard Moyer, Harry Shields, Steven Fornaca, Randall St. Pierre, Armando Martos, James Zamel, Fernando Martos, Samuel Ponti, R. D. McGregor, Mark Michaelian, Jeffrey Hartlove, Stuart McNaught, Lawrence Iwaki, Rocco Orsini, Michael Petach, Mark Thomas, Armando Villarreal, and Vivek Bakshi Contents 25.1 Introduction 25.2 Laser Module 25.3 Xenon Target Development 25.3.1 Xenon aerosol spray target 25.3.2 Planar solid xenon target 25.3.3 Xenon filament target 25.3.4 Xenon droplet target 25.3.5 Summary of xenon target development 25.4 System Development and Performance 25.5 Conclusions Acknowledgments References
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25.1 Introduction This chapter gives an overview of LPP EUV source development work at Northrop Grumman Corporation (NGC). The chapter covers development of the laser module, xenon target, and overall system.1 The volume editor (V. Bakshi) prepared this chapter as a summary of information provided to him by NGC. 25.2 Laser Module Lasers for LPP EUV sources are expected to produce tens of kilowatts of highpulse-rate, high-pulse-energy, short-pulse-width, near-diffraction-limited output. 669
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Such lasers will be focused onto a condensed jet of cryogenic xenon or tin targets to produce a plasma with sufficient temperature to generate EUV radiation. For the generation of the EUV-producing plasma, pulse widths of around 10 ns and pulse energies in the range of 0.5 to 1 J are required. High beam quality and low pointing error are required to maintain constant high intensity on the EUV source target so that the radiated EUV power and consequent exposure doses on the semiconductor wafer are uniform. Depending on the choice of target material, eventually pulse rates of at least 7500 Hz and laser powers of 10–30 kW will be required to ensure the required power collection at the intermediate focus (IF). In 1999, NGC constructed a 1700-W diode-pumped Nd:YAG phase-conjugated master oscillator–power amplifier (MOPA) laser, designated EUV-Alpha, which was used in a lithography testbed at Sandia Labs in Livermore (see Chapter 24 for further description). Later NGC built an EUV-Beta laser (Fig. 25.1) that produced 4500 W and was operated at NGC’s EUV source development facility at Cutting Edge Optronics (CEO). The Beta laser, a modular design for better maintainability, was twice as efficient and had two-thirds the footprint of the Alpha laser. For this laser, NGC selected a MOPA architecture (Fig. 25.2) using stimulated Brillouin scattering (SBS) phase conjugation to compensate for aberrations, figure error, and thermal distortions in the Nd:YAG gain media. The output of a custom 12-W master oscillator (MO) was split in two with a polarizer and directed to two amplifier trains. Each amplifier train consisted of two diode-pumped zigzag slab amplifiers, image relay telescopes, shaping optics, and an SBS cell. After round trips through the two slab amplifiers, the two MO beams were brought to their full 750-W power in each train, and then polarization-combined for a total of 1500 W. In the Beta laser, there were three such 1500-W modules, which yielded a system total of 4500 W at 7500 Hz.
Figure 25.1 The 4500-W Beta laser. The left photograph shows the laser with a clean-room enclosure. The right photograph shows the three laser modules (top three shelves) and the pointing control and health monitor (bottom shelf).
Figure 25.2 The EUV Beta laser uses MOPA architecture—a 12-W MO shared by two 750-W amplifier trains, and SBS phase-conjugated architecture for high beam quality, stable pointing, and short pulse output. Three of the modules depicted here constitute the 4500-W Beta system.
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The laser was successfully installed in the EUV production facility at CEO and provided laser power for the EUV generation tests. It was integrated with a vacuum chamber that contained the xenon jet and facilitated the engagement of the laser with the jet. The laser operated at full power (Fig. 25.3) with a power stability within 0.7% (15 out of 4500 W). Because the laser consisted of three MOPA modules, three independent beams were coaligned and directed to a common focusing lens, which brought the three adjacent parallel beams to a focus at the xenon jet. Thermal management is a major issue in a multikilowatt laser; by using watercooled laser slabs and cooled shrouds and beam blocks, long-running-time operation within the laser enclosure was achieved without thermal drift. Figure 25.4 shows the temporal profile of a laser pulse. In Fig. 25.5, the plot of extracted power as a function of pump diode current shows that the thermal uniformity was under control, since there was no power rollover at high diode current. Due to the precision of the gain modules housing the Nd:YAG slabs, the thermally induced
Figure 25.3 The power stability for 4500-W output power. Power was stable within 15 W out of 4500 W.
Figure 25.4 Temporal resolution of 0.6-J pulses per bench at 7500 Hz—three interleaved 2500-Hz benches were used to generate the 7500-Hz output.
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aberrations were kept low, resulting in birefringence controlled to better than 2%, and a nearly diffraction-limited beam quality of approximately 1.25 times the diffraction limit (DL) (Fig. 25.6). In addition to the laser itself, the system included all the support equipment necessary for operation. This equipment included custom diode power supplies developed by NGC specifically for driving pump diodes in high-power solid state lasers. These power supplies were computer-controlled to provide automatic protection against overcurrent, pulse spikes, and reverse voltages, as well as providing health monitoring to the system controller. The system controller provided the starting, warm-up, and operational sequences, and maintained a comprehensive array of interlocks, monitors, fault response, and communication to a higher executive controller. A significant issue with pulsed high-power lasers is optical damage, often driven by contamination; therefore, NGC controlled the purity of the assembly and operational environment with specially built class-1000 clean rooms to prolong optics life. Coolant-water heat exchangers, high-power transformers, and diode power supplies were enclosed in a standalone cabinet. The packaging of the Beta system was part of a major effort to improve the reliability of the system in view of the highly stringent requirements of a semiconductor fabrication facility. In such facilities, downtime for scheduled and unscheduled upkeep is extremely costly, so systems must be designed for long life and rapid maintenance. To this end, the Beta system was a wholesale redesign of the Alpha system, incorporating lessons learned into both design and operations. Extensive use of castings, consolidated custom PC boards, sealed cells, and commercial components lowered the cost and simplified assembly and maintenance of the Beta system. Design selections were guided by a formal failure-mode and effect analysis (FMEA) and a materials and processes development effort to evolve the device from a flexible Alpha breadboard to a Beta product ready for customer use.
Figure 25.5 Plot of extracted power as a function of pump diode current shows that the thermal uniformity was under control with no rollover at high diode current.
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(a)
(b) Figure 25.6 (a) Near-diffraction-limit beam quality in the far field (1.25 × DL). (b) Uniformity of beam quality in the near field for three combined beams.
25.3 Xenon Target Development In the development of the xenon target, five types of targets were investigated: cluster jets, liquid xenon spray jets, solid xenon targets, xenon droplets, and xenon filaments. Cluster jets that produced 50-nm atomic xenon clusters from condensation cooling were simple and stable targets, but they suffered from low efficiency due to EUV absorption in gas-phase xenon and will not be described in this chapter. Liquid xenon spray jets (1-µm aerosols) were also simple and stable, and had somewhat better conversion efficiency (CE) but were also limited by high EUV loss from gaseous xenon absorption. Xenon droplets (50-µm drops) needed synchronization to ensure stabilization. Xenon filaments (10–100 µm) were found to be the most efficient target type, capable of large standoff distances from the laser to reduce contamination.
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25.3.1 Xenon aerosol spray target In a xenon aerosol spray jet,2 xenon is cooled to condense behind a simple orifice and is sprayed through a short collimator tube into the laser focus region, as shown in Fig. 25.7. The collimator body acts as a shield to protect the orifice from heat and particle flux from the plasma. The laser-to-EUV CE was measured at 0.36 mJ/J eV sr (corresponding to 0.52% into 2.3-eV bandwidth and 2π sr) when laser pulses of 0.3-J energy were focused on the spray at a pulse rate of 2500 Hz and at a distance of 2 mm from the heat-shield tip. This type of spray nozzle was engineered for use in the ETS LPP source, as shown in the photograph in Fig. 25.8, and has been used to generate several watts of inband EUV power in that system with the 1700-W Alpha laser. The xenon aerosol spray jet was operated over a broad range of temperature (from −50 to −75◦ C) and pressure [from 200 to 600 psi (gauge)], measured just
Figure 25.7 Xenon aerosol spray jet with plasma.
Figure 25.8 Xenon spray jet with tungsten heat shield in the ETS source assembly. (Photo courtesy of VNL.)
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upstream of the orifice. The spray presented a large target area for the laser, typically ≈0.7 mm in diameter at the laser focus position. It was observed that the EUV output decreased as the distance from the heat shield to the laser focus was increased. This was most likely due to a reduced density of xenon aerosols in the plasma volume and to greater EUV absorption by xenon aerosols and vapor around the plasma region. Thus, for efficient EUV generation, the aerosol spray target required the plasma to be generated close to the heat shield, resulting in heating and plasma sputtering of the heat-shield material, which would limit the laser’s power-handling capability. Two heat-shield materials were evaluated under conditions where a laser power of several hundred watts was focused into the plasma and the plasma was 2 mm from the collimator exit of the heat shield. One heat shield was fabricated from Poco graphite, because graphite is known to have a high energy threshold for sputtering from incident ions and atoms. This heat shield degraded rapidly in a test with an average laser power of 300 W, as shown in Fig. 25.9, but whether this was due to plasma sputtering or to abrasion by the spray of xenon particles was not established. Tungsten was used to fabricate a second heat shield, since this material has a high melting point and is resistant to erosion by larger particles (e.g., xenon clusters). This shield proved to be more rugged, and appeared in good condition after tests at 750 and 275 W. A contamination test was carried out on the tungsten heat shield; several witness samples were exposed at a distance of 120 mm from the plasma (approximately the distance to the primary collector mirrors in the ETS), over a period of 10 million pulses at 275 W laser power. The witness sample consisted of a 100-Å silicon layer deposited on a chromium base. Auger depth profiling of these samples, shown in Fig. 25.10, and comparison with similar reference samples allowed effects of deposition, oxidation, and/or erosion to be observed. Comparing the reference profile with the witness profile in Fig. 25.10, it is clear that significant quantities of tungsten and aluminum were deposited on the sample exposed to the plasma. The tungsten originated from the heat shield, and
Figure 25.9 Micrographs of the aerosol spray heat-shield exit after exposure to a xenon LPP. The left picture shows a graphite heat shield after 2 million pulses at a laser pulse energy of 0.6 J at 500 Hz. The right picture shows a tungsten heat shield after 36 million pulses at 0.3 J and 2500 Hz, followed by 10 million at 0.55 J and 500 Hz.
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corresponds to about 20-Å thickness at solid density. This thickness would result in a reflectivity reduction of 14% at a collector mirror located at 120 mm from the plasma. The aluminum was sputtered from foil located behind the heat shield at about 30 mm from the plasma. Scanning-electron-microscope analysis of this foil
(a)
(b) Figure 25.10 Auger depth profiles of Si-on-Cr witness samples. The profile (a) is a reference sample, which was not exposed to the plasma. The profile (b) shows the change in the surface constituents after exposure to 10 million plasma pulses. (Auger analysis courtesy of M. Clift and S. Haney at VNL.)
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showed a columnar surface structure typical of plasma etching. The sputtered aluminum corresponds to a thickness of 40 Å at solid density (20% reflectivity loss), but this contamination source could be easily eliminated by minimizing exposed surfaces and by using more sputter-resistant material. Reduction of the contamination rate due to tungsten deposition would appear to require more than the 2-mm separation of the plasma from the heat shield used in this work, but the consequent reduction in xenon density and EUV efficiency would limit the usefulness of this aerosol spray approach. While the Poco-graphite heat shield showed signs of degradation after only 2 million pulses, it is possible that harder forms of carbon (pyrolytic or diamond) might provide better sputter resistance, allowing the aerosol spray target to achieve reduced contamination rates and longer collector lifetime. 25.3.2 Planar solid xenon target To investigate the upper limit of EUV CE that can be achieved using a xenon target, experiments were carried out where xenon gas was frozen onto a solid copper substrate at a temperature of ≈15 K. Solid xenon target films ∼1 mm thick were grown slowly to achieve uniformity, which limited experiments to single-pulse laser operation. The Nd:YAG laser pulse energy was 0.7 J in a pulse duration of ≈12 ns FWHM, focused by a 500-mm-focal-length lens to a minimum spot diameter of 40 µm. Figure 25.11 shows the EUV CE for solid xenon measured into a 2.3-eV
Figure 25.11 CEs measured for solid, planar gold and xenon targets as a function of spot diameter as the focusing lens is translated through focus. Points on the left correspond to the beam diameter at the target before focus is reached, and points on the right are beyond focus.
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energy band and integrated over 2π-sr solid angle, as the laser spot diameter is varied by defocusing the lens. The CE for a thick gold foil is also shown over the same range of focal conditions. Points on the left-hand branch correspond to a converging laser beam striking the target before focus is reached, and points on the right correspond to an expanding beam hitting the target beyond the focus. The xenon data in Fig. 25.11 show measurements made in two test runs. Differences betweens these runs, and the spread in data points for a given laser spot diameter, are most likely due to differences in the morphology of the xenon films. Comparison of the gold and xenon data shows a similar trend, with a minimum in the CE at the smallest spot diameter and asymmetric CE peaks on either side. For the laser pulse energy and pulse width used in this experiment, the largest CE measured for xenon was 1.4% at a spot size of 400 µm, with the target located in front of the laser focus. The CE for planar gold targets was previously reported by Spitzer et al.3 under similar laser operating conditions and with results that are consistent with the data of Fig. 25.5. These authors noted that CE for gold targets optimizes at lower laser intensity for larger spot diameters, over the range 15– 600 µm, and that the peak CE is greater for larger spots. Thus, it appears that the 1.4% CE measured for xenon can be attributed to at least three factors: 1. The planar target allows the spot diameter to be optimized so that hydrodynamic cooling of the plasma is reduced and a larger fraction of the input laser energy goes into EUV output. 2. There is minimal EUV absorption by xenon vapor at the low vapor pressure associated with the solid target. 3. The target is at solid density for the duration of the laser pulse, allowing optimum laser absorption. The drawbacks in pursuing a solid xenon target system are likely to be in growing the xenon film quickly enough to supply fresh target material at high laser pulse rates, and minimizing EUV optics damage due to particles of xenon “ice.” An approach has been described by Mochizuki4 where solid xenon was grown on a rotating cylinder, and demonstrated to operate with a laser pulse rate of 320 Hz. 25.3.3 Xenon filament target Liquid xenon filaments have been proposed5,6 to meet the requirements of high xenon density to achieve good EUV CE and increased plasma-nozzle separation to reduce contamination due to sputtering of nozzle material. The filament is formed by pressurizing xenon behind an orifice at a temperature of about −100◦ C and ejecting a continuous jet of the liquid into vacuum. In order to limit the mass flow of xenon to a range that can be handled by vacuum pumps maintaining a background vacuum of ∼1 mTorr, the orifice diameter must be less than ∼100 µm. This places strict constraints on the beam quality and pointing stability of the laser, and on the positional stability of the filament. In addition, to support high laser pulse rates, the filament must rapidly recover between pulses.
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Figure 25.12 Schematic diagram of the imaging system used to study filament recovery and positional stability.
Measurements have been made of filament recovery and positional stability using the experimental arrangement shown in Fig. 25.12. A filament formed by a 60-µm orifice is imaged onto a gated CMOS array. The filament is backlit by a pulsed LED, which is triggered to fire at a controlled delay time after each laser pulse, and this time delay can be varied to capture filament images following the LPP pulse. The Nd:YAG laser is operated at a low pulse rate of 0.5 Hz, and a pulse energy of 0.7 J is focused to a spot diameter of 40 µm at the filament. Under these conditions, a laser-to-EUV output CE of 0.28 mJ/J eV sr (0.4% into 2.3-eV bandwidth, 2π sr) was measured. Figure 25.13 shows a set of images of liquid xenon filaments over a period of ∼100 µs. The first image shows the filament before the arrival of the laser pulse, with a HeNe alignment laser marking a position 8 mm downstream from the orifice. Subsequent images show that a piece of the filament about 1.3 mm in length is removed by the laser pulse, and is replaced as fresh filament advances. The filament is fully replaced in the laser illumination region after about 100 µs, consistent with operation at laser repetition rates up to 10 kHz. In addition to supporting high pulse rates, the filament allows the condensed xenon target region to be projected several centimeters from the delivery nozzle; by minimizing the area of the nozzle exposed to the plasma, a very low rate of sputtering of nozzle material is expected. A xenon filament was used in system demonstrations described below to achieve the highest production of EUV reported. 25.3.4 Xenon droplet target Droplets of water and ethanol have been studied by several groups as targets for EUV LPP sources.7–9 Typically, droplets are formed by the spontaneous (Rayleigh) breakup of a continuous liquid stream, where the droplet diameter is ≈1.9 times
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Figure 25.13 A series of images showing the recovery of a xenon filament following a laser pulse. Here T < 0 corresponds to the filament before the LPP is formed. The T = 10-µs image shows a 1.3-mm section of filament removed by the laser during plasma generation. Subsequent images show the growth of the filament as it propagates from the orifice, with full recovery after 100 µs.
the stream diameter, and the droplet spacing is ≈4.5 times the stream diameter. Thus, droplet targets have the potential advantages of delivering larger-diameter targets and smaller mass flow than the filament jet. In addition, the formation of frozen xenon droplets allows the possibility of achieving the high conversion of solid xenon and the debris-free operation of an isolated target. Xenon droplets have been generated by periodic perturbation of a xenon filament, in a manner similar to that described by Tanimoto10 for cryogenic targets. The filament diameter was 80 µm, resulting in a droplet diameter of 150 µm and a spacing of ≈400 µm. Two experiments were carried out to measure laser-to-EUV conversion. In one experiment a 20-Hz Nd:YAG laser was used with a pulse energy of 0.69 J. The highest conversion measured with this system was 0.56 mJ/J eV sr (0.81% into 2.3-eV bandwidth and 2π sr). In the second experiment, two EUV detectors were mounted in the plane, including the laser axis, and perpendicular to the droplet stream direction—one at 12 deg from the laser axis, and the other at 45 deg. This arrangement allowed an estimate of the EUV radiation angular distribution to be made, assuming a cosn θ function. The laser pulse energy was 0.64 J at a pulse rate of 500 Hz. The EUV conversion, based on the 12-deg detector measurement, was 0.36 mJ/J eV sr (0.51% into 2.3 eV and 2π sr). Comparison of the signals from the 12- and 45-deg detectors indicated that the exponent in the cosn θ distribution was n = 0.1, corresponding to a nearly isotropic distribution. These CEs were lower than the 1.0% to 1.2% expected from the solid-planar-xenon data
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(Fig. 25.11) at a laser spot diameter of 150 µm, but further optimization of laser intensity and spot size may lead to improved performance. 25.3.5 Summary of xenon target development To meet EUVL manufacturing requirements, it will be necessary to develop an LPP source that demonstrates high CE, noncontaminating operation, and good pulseto-pulse stability. Xenon-target LPPs are leading candidates to achieve these goals, and several xenon target concepts were studied to determine the best approach to meet EUV light-source requirements. This study has been preliminary in nature, and at this time there is no xenon target concept that meets all the requirements. The xenon aerosol spray jet provides relatively good pulse-to-pulse stability, but the CE is low and the proximity of the heat shield leads to considerable erosion and contamination. An LPP using a solid xenon target can realize high CE, but solid-xenon replenishment will be an issue for high-pulse-rate systems and this source may be too unwieldy to integrate into an EUV illuminator optical system. The filament source has the potential for clean operation. Further work is needed to improve its CE, demonstrate high-pulse-rate and high-power operation, and establish that the filament positional stability is adequate to meet EUV pulse-to-pulse dose stability requirements. The xenon droplet target also has great potential to meet the CE and clean-operation requirements, but stability will be a major challenge for this source. At this time, the aerosol spray jet and the filament LPP sources appear to be the most promising candidates to meet near-term needs, where EUV power and source-induced contamination are less demanding than will be required for highvolume manufacturing (HVM). For the longer term, filament and droplet sources seem to have the greatest potential for clean, high-power operation, but ongoing development is essential. 25.4 System Development and Performance After the initial development of xenon targets, efforts were focused on the demonstration of a working prototype with a xenon filament source at the CEO facility. Table 25.1 shows the results on its performance over nine months. Figure 25.14 shows the final system that was integrated with the 4500-W Beta laser. Figure 25.15 shows the EUV output as a function of laser input power. By estimating 55% optical collection efficiency and a 5-sr collector, the power at the IF was estimated to be 17 W for 4500 W of laser input. This power estimate remains the highest output power reported to date. Table 25.1 shows the improvement in the peak efficiency, net efficiency, and isotropy, in parallel with the increase in the input laser power. Figure 25.16 shows that the CE was observed to be constant at increasing input laser power. The increase of CE as a function of input pulse energy was noted, at lower pulse energy (Fig. 25.16). The CE became constant at 0.9% at the pulse energy of 500 mJ. Figure 25.17 shows the nearly constant EUV CE, indicating
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Table 25.1 Estimated power at IF as a function of laser input power. EUV power in 2π sr was measured; power at IF was estimated. Parameter
Oct. 2002
Feb. 2003
May 2003
Laser power at target (W) Peak efficiency, on axis (%) Isotropy (%) Net efficiency (%), 2% BW, into 2π sr EUV power (W) into 2π sr Collection angle (sr) Optical transmission (%) C1 reflectivity (%) Polarization loss (%) Xe transmission (%) Debris filter (%) EUV at output focus (W)
2475 0.6 84 0.5 12 5.0 55 68 90 90 100 5.4
2475 1.0 88 0.87 22 5.0 55 68 90 90 100 9.4
4250 1.0 90 0.9 38 5.0 55 68 90 90 100 17
Figure 25.14 NGC’s LPP system.
the dose stability for the source. Further improvement in source stability can be expected from automatic laser alignment. Figure 25.18 shows that the EUV angular emission is nearly isotropic. It has been observed in the experiments that the emission uniformity improves with higher pulse energy.
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Figure 25.15 EUV output (2% bandwidth) as a function of laser input power. Here, 38 W of power was obtained from the 4500-W laser input power. No drop-off of efficiency was seen.
Figure 25.16 CE as a function of laser pulse energy. Trend shows the increasing efficiency with increasing pulse energy.
Figure 25.17 Nearly constant EUV CE shows the dose stability. Further improvement in source stability is expected from automatic laser alignment.
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Figure 25.18 EUV angular emission is nearly isotropic and the emission uniformity improves with higher pulse energy.
25.5 Conclusions A Xe-filament-based source with 4500-W input power, 38-W output in 2% bandwidth in 2π sr, and expected output of 17 W at the IF was demonstrated by NGC. A CE of 0.9% and isotropy of 90% were obtained. Acknowledgments NGC would like to acknowledge helpful discussions with members of the EUV team at Sandia National Laboratory (Livermore, CA), especially with Glenn Kubiak, Bill Ballard, and Dick Anderson. NGC is also grateful to the EUV LLC for supporting part of the work reported here. References 1. R. H. Moyer, R. St. Pierre, J. Zamel, S. Ponti, and A. Villarreal, “Multikilowatt solid state lasers for extreme ultraviolet light sources,” Solid State and Diode Laser Technology Review, Directed Energy Professional Society (SSDLTR) (2003). 2. R. H. Moyer, H. Shields, A. Martos, S. W. Fornaca, R. J. St. Pierre, and M. B. Petach, “Laser-produced plasma (LPP) scale-up and commercialization,” Proc. SPIE 4343, 249–254 (2001). 3. R. C. Spitzer, R. L. Kauffman, T. Orzechowski, D. W. Phillion, and C. Cerjan, “Soft x-ray production from laser produced plasmas for lithography applications,” J. Vac. Sci. Technol. B 11, 2986–2989 (1993). 4. T. Mochizuki, “Laser plasma x-ray source by cryogenic target and high-rep rate slab YAG laser,” Proc. SPIE 3886, 306–319 (2000).
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5. R. C. Spitzer, T. J. Orzechowski, D. W. Phillion, R. L. Kauffman, and C. Cerjan, “Conversion efficiencies from laser-produced plasmas in the extreme ultraviolet regime,” J. Appl. Phys. 79, 2251–2258 (March 1996). 6. L. Rymell, M. Berglund, B. A. M. Hansson, and H. M. Hertz, “X-ray and EUV laser plasma sources based on cryogenic liquid-jet target,” Proc. SPIE 3676, 421–424 (March 1999). 7. R. C. Constantinescu, J. Jonkers, P. Hegeman, and M. Visser, “A lasergenerated water plasma source for extreme-ultraviolet lithography and atwavelength interferometry,” Proc. SPIE 4146, 101–112 (2000). 8. F. Jin, M. Richardson, G. Shimkaveg, and D. Torres, “Characterization of a laser plasma water droplet EUV source,” Proc. SPIE 2535, 81–87 (1995). 9. H. M. Hertz, L. Rymell, M. Berglund, and L. Malmqvist, “Debris-free softx-ray generation using a liquid droplet laser-plasma target,” Proc. SPIE 2535, 88–93 (1995). 10. M. Tanimoto, “Cryogenic experimental device for production of solid pellets,” Proc. of the 7th Symposium on Fusion Technology, 267–272, EURATOM/CEA, Grenoble (1972). All of the authors except V. Bakshi are employed by Northrop Grumman Corporation, where they are involved in system and technology development in lasers and fluid thermophysics. Individual biographies were not available. Vivek Bakshi. See Chapter 1.
Chapter 26
Laser Plasma EUV Sources based on Droplet Target Technology Martin Richardson, Chiew-Seng Koay, Kazutoshi Takenoshita, Christian Keyser, Simi George, Moza Al-Rabban, and Vivek Bakshi Contents 26.1 Introduction 26.1.1 Source requirements for EUVL 26.1.2 Inherent characteristics of laser plasmas 26.1.3 Motivation for droplet sources 26.2 Laser Interaction with Mass-Limited Spherical Targets 26.2.1 Inverse bremsstrahlung absorption 26.2.2 Optimum ion population 26.2.3 Sources of plasma emission 26.3 Plasma Dynamics of Droplet Laser Plasmas 26.3.1 Determination of electron density through interferometry 26.3.2 Inference of plasma temperature from x-ray spectroscopy 26.4 EUV Emission from Laser Plasma Droplet Sources 26.5 Ion Emission from Droplet Laser Plasmas 26.5.1 The ion probe detector 26.5.2 The ion spectrometer 26.6 Particle Emission from Laser Plasmas 26.6.1 Diagnosis of the particles 26.6.2 Effects of ions on MLMs 26.7 Inhibition of Ion and Particle Emission 26.7.1 The repeller field 26.8 High-Power and Long-Life Target Scenarios 26.9 Summary Acknowledgments References
687 688 689 690 691 691 692 693 695 696 699 701 704 705 706 707 709 709 710 712 713 714 714 715
26.1 Introduction The development of a source bright enough for EUVL, possessing the required long-term stability within a reasonable cost, is forcing plasma physicists to address 687
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issues associated with dense plasmas that have up until now received scant attention. With both discharge plasmas and laser plasmas, addressing these issues has stimulated many new ideas and concepts for source design and measures associated with them. Although these new developments are currently directed toward satisfying the needs of next-generation lithography (NGL), it is likely they will also open new fields of application in the years ahead. Early on in the development of EUVL sources, when the required source power (2π sr, 2% bandwidth) was ∼10 W, we speculated that the so-called debris problem would be the most difficult to overcome.1 It was for this reason that we proposed the notion of the mass-limited target for the laser plasma source.2 In this scenario, the material supplied to the source should consist only of a mass sufficient to provide the minimum required number of atomic radiators. 26.1.1 Source requirements for EUVL The complete set of diverse source requirements for EUVL is summarized in Chapter 2. This chapter concentrates on those requirements that present the stiffest challenges to the successful development of a source for EUVL, with particular reference to a laser-plasma source. Though the key requirements of inband power, stability, lifetime, and cost pertain both to discharge sources and to laser-plasma sources, their relative importance as threats to the collection optics differs. For instance, thermal loading on the electrodes will limit the maximum inband power available from a discharge source. Thus, any improvement in inband conversion efficiency (CE) will increase the maximum available power. Yet this thermal loading limit creates a practical maximum power above which discharge sources will not operate. The laser plasma, on the other hand, suffers no imposed limit on the available power. This can be increased simply by increasing the total laser power. In that case, however, low values of the inband CE will drive laser costs through the economically imposed ceilings on total scanner costs. As the anticipated insertion date of EUVL into fabrication has receded, and both the assessment of its technology and its required performance level have matured, it is not surprising that the required source parameters have increased in magnitude—and maybe, too, in level of attainment. By far the most dramatic change has occurred in the required source power, jumping tenfold in the last six years (Fig. 26.1). Hopefully we will not be challenged by still higher fluence levels, since, in large part, the fabrication industry seems to have settled on 300-mm wafer formats running at ∼100 wafers per hour. Other requirements have different degrees of difficulty for discharge and for laser plasmas. The maximum source size of 1 mm is easily met with laser plasmas, but not with discharge plasmas—likewise for the repetition rate, which affects the EUV dose stability. Out-of-band (OOB) radiation poses a threat for both sources. By far the most difficult challenge after source power is the need to limit the effects of plasma and particulate debris on the collection optics. These must last for 30,000 h. Meeting this latter requirement can be approached in several ways. Particles and ions emanating from the source can be stopped by a number of means
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Figure 26.1 Progressive increase in source power [defined as inband (2%) EUV power emitted into 2π sr at the source with the assumption of one-third of the power collected at the IF] required since the inception of EUVL.
before they damage the optics. Gas curtains,3 mechanical shutters,4 electric and magnetic fields,5 and other devices can be the basis of a number of inhibition techniques. Moreover, the relative particle and ion fluxes depend greatly on the source materials and characteristics. Discharge sources tend to have higher particle fluxes, while the larger-solid-angle collection optics possible with laser plasmas place more stringent requirements on protection against ion erosion. 26.1.2 Inherent characteristics of laser plasmas Laser-plasma EUV sources, like those produced with gas discharges, need to meet very high performance levels for EUVL to become a viable technology for the fabrication of computer chips at the 45-nm node and beyond. Apart from the requirement for inband power levels—at the intermediate focus (IF), >100 W of 13.5-nm light within a 2% spectral bandwidth, and collection-mirror lifetimes in excess of 30,000 h—issues of source size, stability, architecture, and finally costs are also important.6 Laser plasmas in principle have many attractive features for this application. The laser energy is delivered to the source by optical coupling, and therefore the laser and its associated infrastructure can be located away from the scanner itself—unlike a discharge source, which requires much of its cooling and power systems to be integral. Depending on geometry and laser architecture, laser plasmas can more easily extend to higher frequencies and therefore greater dose stability; source repetition rates of several tens of kilohertz do not stretch present technical limits. Moreover, the margins on source size are wider with laser plasmas. With expectations that all scanners will require an etendue of 1–3.3 mm2 sr, which implies sources sizes of <1 mm, the likelihood increases that discharge source sizes will step out of this range as power levels rise. Since laser-plasma source sizes are much less than this, and higher powers can be achieved through increased repetition rates, this aspect is less threatening. Thus, despite the current imbalance
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in performance between discharge sources, which have now demonstrated sustainable powers of ∼10 W at the IF,7 and laser plasma sources, which have barely demonstrated one-tenth of this, we believe laser-plasma sources still offer an attractive long-term pathway toward a viable EUV source. In addition to the above considerations, there are arguably less-severe roadblocks to high powers with the laser-plasma approach, particularly bearing in mind the heat dissipation problems that discharge sources must contend with at source powers approaching those required at the IF. The most serious impediment the laser-plasma approach suffers from is cost, and more directly the CE of laser light to useful inband emission. Assuming a conservative a loss factor of 50% in transmitted light between the source and the IF [as would be expected with a double-mirror (R = 70%) collection system] and hemispherical light collection, with a CE ≈ 0.7% (2% bandwidth into 2π sr) for current Xe sources, implies a required laser power of ≈30 kW. Not only is this somewhat beyond current capabilities, but more importantly, its cost would probably be prohibitive. This estimate, moreover, does not take into account any costs in light transmission associated with debris mitigation. 26.1.3 Motivation for droplet sources From the outset of our involvement in laser plasma sources for lithography, we have expressed concern for the effects of material debris from the target on the collection optics. Early investigations of tin as a source material, by others and ourselves,8,9 showed its potential as an efficient emitter at 13 nm, but simple witness-plate tests identified high-velocity, micron-size aerosols flying from the target,10 which convinced us and others of the danger of using solid metallic targets. Our approach has since been to configure the laser plasma from a mass-limited target, that is, one whose mass yields just the total number of required atomic radiators. With this target concept, for example, a 100-mJ laser pulse (energy ≈ 6 × 1018 eV) will produce an ≈30-eV plasma of ∼1015 atoms, taking into account the energy needed for ionization and excitation. Depending on the material, such a target will have a diameter of ∼10 µm. Assuming that this target is uniformly energized, there should be no particulate debris at all. The sole problem will now be to protect the collection mirrors from the ions coming from the plasma. Ions can be controlled with electric and magnetic fields, and are slowed by recombination, in contrast with particulate neutral matter. With this philosophy, we began investigating a water droplet target, which fortunately emits a strong narrow line at 13 nm (the 4d-2p transition in Li-like oxygen).2,11 Another approach, which quickly gained favor, was to use jets of liquid Xe atomic clusters produced by pulsed supersonic ejection through a microscopic nozzle.12,13 Xenon was recognized as a broadband emitter of EUV radiation from previous general studies of soft-x-ray emission from laser plasmas.14 It was felt that Xe, being a gas, would pose less serious threats to collection mirrors. Subsequently liquid jet15 and liquid Xe droplet16 targets have been developed.
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More recently, we have introduced the tin-doped liquid droplet target, which combines the advantages of tin over xenon (see below) with the mass-limited target concept.17 In this chapter we describe the experimental and theoretical foundations for mass-limited droplet targets for EUV sources. We place special emphasis on our latest progress with the tin-doped droplet target, since this is showing some promise for satisfying the needs of EUVL. We describe the basic physics of the interaction leading to plasma generation, and the associated radiation physics. We place strong emphasis on using plasma fluid and radiation transfer codes to model the ion emission. Included are brief descriptions of our characterization of the evolution of the plasma, and comparisons made with hydrodynamic plasma code predictions of the plasma density and temperature. Calibrated spectroscopy and metrology of the 13.5-nm emission help to identify the optimum laser and irradiation conditions, and these are equated with the predicted plasma conditions. Details of the laser and target technologies used in precisely synchronizing the streaming microscopic droplet targets with the focused laser beam are summarized, and at-wavelength imaging of the target confirms a small, submillimeter source size. Extensive measurements of the energy of the ions emanating from the plasma, particularly those that can cause erosion of the collection optics, are summarized, as well as characteristics of the particulate emission. Measures to stop or inhibit this particulate and ion emission are described. Lastly, we summarize our current view of the expectations of this approach with respect to a high-efficiency EUV source and describe the developments needed to demonstrate its practicality. 26.2 Laser Interaction with Mass-Limited Spherical Targets To first order, though not correctly in principle, the interaction of a high-intensity laser beam focused with high numerical aperture (NA) optics onto a spherical target can be described as a 1D interaction, and the expansion of the plasma can also be considered to be isotropic. This simplification allows for an elegant and comprehensive description of the plasma evolution. One-dimensional plasma models can be used. Moreover, for the most efficient EUV generation, a thermalized plasma is required. Collisional absorption, or inverse bremsstrahlung absorption (IBA), is the preferred absorption mechanism. This mechanism can be very efficient in converting laser energy into thermalized plasma energy. The CE can approach 100%, given appropriate plasma density gradient and temperature conditions. 26.2.1 Inverse bremsstrahlung absorption Inverse bremsstrahlung absorption (IBA) occurs in a laser plasma when oscillating electrons, driven by the laser electromagnetic field, collide with ions, transferring energy from the field to the ions. The fraction of the incident energy absorbed from the electromagnetic field after traversing a distance L is given by18 αabs = 1 − exp(−kib L),
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where −7
kib = 3.10 × 10
Zn2e ln ω−2 L
1−
ω2p ω2L
−1/2
1 Te (eV)
3/2
cm−1
is the IBA absorption coefficient—the imaginary part of the field propagation vector. Here, ωL is the laser frequency (rad/s); ωp is the electron plasma frequency; Te is the electron temperature; ln is the Coulomb logarithm, which is related to the minimum impact parameter; and Z is the average charge per ion. Thus, IBA is more effective for high electron densities, low plasma temperatures, short laser wavelengths, and a highly ionized plasma. For these conditions and a sufficiently short plasma scale length (≈20λL ), most of the laser energy is deposited near critical density. 26.2.2 Optimum ion population The laser intensity and plasma parameters can be manipulated to produce optimum ion levels of a plasma for specific emission from a given target material. The relative population for a specific ionization state can be estimated using several ionization dynamics models.19 Figure 26.2 shows the estimated ion population of a tin plasma as a function of plasma temperature. Estimating the detailed character of the emission spectrum from these plasmas is challenging, since it involves literally thousands of transitions. Our approach is to
Figure 26.2 Relative ion abundance in a tin plasma as a function of plasma temperature.
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couple a complex radiation transport model with a hydrodynamic plasma fluid code that models the laser coupling physics and the inertial expansion of the subsequent plasma. There are many tin ions that emit radiation in the 13-nm region. Figure 26.3 shows Cowan-code calculations of the oscillator strengths of many of these transitions. For ions with a given temperature distribution in a laser plasma, many of these ions will be present. The total numbers of each ion in the emitting plasma will depend on the spatial distribution of the electron density and temperature and on its variation with time during the laser pulse. An indication of this can be seen from the 1D hydrodynamic plasma code predictions of the electron density and temperature shown in Fig. 26.4. The temperature varies strongly as one goes down the density gradient. Consequently the relative ion population will also change considerably. For the spherical droplet plasmas we are studying, maximizing the 13-nm emission must be achieved through these considerations and through empirical measurements. 26.2.3 Sources of plasma emission The spectral emission from a plasma can be categorized into continuum emission, which includes bremsstrahlung and recombination emission, and discrete line emission.20 Bremsstrahlung radiation (free-free emission) is strongly dependent on the electron density and temperature. It is the dominant emission mechanism in low-atomic-number (hydrogen and helium) plasmas, and in high-atomic-number plasmas where the ions are fully stripped. The bremsstrahlung emission maximum occurs at λB,max (nm) = 620/Te (eV). For the bremsstrahlung emission maximum to occur at λ = 13.0 nm, the plasma electron temperature should be Te ∼ 48 eV. Recombination radiation, or free-bound radiation, occurs when an initially free electron is captured by an ion. The energy of the emitted photon is hν = 1 n 2 2 mν + EZ , where the first term is the initial kinetic energy of the electron and the second term is the atomic binding energy of an ion of charge Z in a state having a principal quantum number n. The lowest value of the emitted photon energy is given by hν = EZn and corresponds to the recombination of a free electron having zero initial kinetic energy. The spectrum of recombination radiation will be characterized by recombination edges, which are characteristic of the binding energies associated with the different atomic states. In a high-density plasma, the edges are broadened by various mechanisms. Recombination radiation is also strongly dependent on the electron density, ionic charge, and electron temperature. The 1/n3 recombination-radiation dependence makes transitions to the ground state dominant for each ion. The ratio of the spectrally integrated recombination and bremsstrahlung energy densities is given by Wr /WB ≈ 2.4Z 2 EH /(kB Te ).21 For a lithium-like oxygen plasma (Z = 5), having Te = 30 eV, one finds that Wr /WB ≈ 27, which indicates that recombination radiation will dominate over bremsstrahlung. Line emission comes from both resonance transitions and transitions between excited states; resonance transitions are generally the stronger of the two types.
Figure 26.3 Predicted oscillator strengths of Sn ions that emit in the 13 nm.
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Figure 26.4 One-dimensional hydrocode predictions of electron density ne and temperature Te at different times (−4, 0, +4 ns) from the peak of a 10-ns laser pulse incident on a 35-µm-diameter O2 target with Imax ≈ 5 × 1011 .
The emission coefficient for line emission from an upper level u to a lower level l is given by21 εν =
hνu,l Au,l Nu L(ν − νu,l ), 4π
where Nu is the upper level density of ions, L(ν − νu,l ) is the line-shape function, νu,l is the central frequency of the transition, and Au,l is the spontaneous emission coefficient. 26.3 Plasma Dynamics of Droplet Laser Plasmas Knowledge of the expansion dynamics of the plasma is particularly important for the limited-mass laser plasma source described in this chapter. In order to understand and maximize the coupling of laser light to the microscopic target, knowledge of the expansion of the plasma cloud is required. Moreover, since this plasma approximates an isotropic plasma, an accurate characterization of the electron density profile as a function of time, as shown in Sec. 26.3.1, can be compared with the predictions of hydrodynamic plasma fluid codes to understand other plasma properties.
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26.3.1 Determination of electron density through interferometry Interferometry is a powerful optical probe technique capable of providing highresolution spatial and temporal information about an expanding plasma. We have employed the polarized-light interferometer to study the water droplet plasma expansion dynamics.22,23 Figure 26.5 illustrates the simplicity of this device. The lens L images the object O, the plasma, into the image plane. The Wollaston prism creates two orthogonally polarized images that overlap in the image plane and are separated by an angle ε. Interference between these two images is accomplished by a pair of polarizers, P1 and P2 , oriented either parallel or perpendicular to one another. In order to form high-contrast fringes in the image plane, P2 is oriented so that the two originally orthogonal images will, after passing through P2 , have the same polarization and intensity. The fringe separation in the object plane is given by i = λf/bε, where λ is the wavelength, f is the focal length of the imaging lens, ε is the angle between the two deviated images, and b is the distance between the Wollaston prism and the lens focal plane.21 The fringe orientation can be changed by rotating the polarization elements, and the fringe spacing can be changed by altering the distance b between the focal plane of the lens and the Wollaston prism. The Wollaston prism used in our experiments is composed of quartz and has ε = 8.7 mrad. Using a 7.5-cm-focal-length lens and b = 37.7 cm, the fringe spacing is calculated to be 12.1 µm. The cumulative phase difference between light rays passing through equal lengths of plasma and vacuum is given by24 ne 1/2 k0 1− φ = k0 − 1 dl ≈ ne dl, nc 2nc where the plasma index of refraction is N = (1 − ne /nc )1/2 , ne is the electron density, and nc = me ε0 ω2 /4πe2 is the critical density. In writing the expression on the right side, it was assumed that ne nc . In the event that the plasma is spherically or cylindrically symmetric, one can extract the radial distribution of the electron distribution from the above chordal integral by applying the Abel inversion
Figure 26.5 Polarized-light interferometer.
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given by21 nc −1 ne (r) = k0 π
r
R
1 dφ dy. dy y2 − r 2
Here, k0 is the probe wave number, R is the plasma radius where ne = 0, and y is the coordinate transverse to the axis of symmetry and the line of sight. The code Interferometric Data Evaluation Algorithms (IDEA) was used to calculate the plasma-induced phase shift and compute the Abel inversion.25 Figure 26.6 illustrates the configuration used for the optical diagnostic experiments. The plasma is created by a 100-Hz Q-switched Nd:YAG laser providing 10-ns (FWHM), 270-mJ pulses.26 A 10-cm f/2 lens focuses the beam to intensities of up to 4 × 1011 W/cm2 on the target. Due to the rapid expansion rates of laser plasmas, a short probe pulse is necessary to avoid fringe blurring in the interferograms. The probe beam is initially formed by passing the Nd:YAG fundamental beam through a second-harmonic generator (SHG), producing a 6-ns, 532-nm beam. Following the SHG, the beam is spatially filtered to remove beam nonuniformities. The probe pulse is then shortened to a duration of about 1 ns by the application of a pulse-slicing technique.27 A 5-kV, 10-ns-rise-time voltage pulse is applied to a LiNbO3 crystal having a quadrupole electrode arrangement as the SHG pulse passes through. The high-voltage pulse produces a time-varying linear gradient in the crystal index of refraction, causing an angular deflection of the pulse. By placing the exit face of the crystal in the focal plane of a 1-m-focallength lens, the deflected pulse is redirected parallel to the axis of the crystal. As this beam is swept across a 300-µm pinhole, a short (1-ns) pulse is sliced out of the original 6-ns, 532-nm pulse. The plasma was imaged by an f/3 lens with a magnification of 17.75 and a spatial resolution of about 5 µm.
Figure 26.6 Experimental setup for interferometry of the laser plasma.
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Figure 26.7 shows a typical sequence of interferograms for plasmas created from 35-µm-diameter water droplets by the laser described above.28 Three interferograms are shown of the plasma at −4, 0, and +4 ns relative to the peak of the laser pulse. Several features of these measurements are of value to the understanding of how droplet laser plasmas evolve. It can be seen that an overdense plasma, such as one having a density ne > n c =
me ω20 1.1 × 1021 = 2 4πn2e λ0 (µm2 )
cm−3 ,
expands rapidly from the surface of the spherical target to fill the focal volume of the irradiating laser. By the peak of the laser pulse, the expansion is reasonably spherical toward the laser beam. Also, since the fringes completely penetrate the target at the end of the pulse, the interferogram is no longer opaque in the center, which implies that the complete target is underdense and partially ionized. Other interesting features become visible, such as the apparent jetting on the rear of the target at later times. Of considerable value is the measured electron density profile, which can be compared with that predicted by the 1D hydrodynamic code, as illustrated in Fig. 26.4. Using appropriate values for target and irradiation conditions, it is then
Figure 26.7 A series of interferograms of water droplet laser plasmas, and the electron density distributions deduced from them.
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possible to use this comparison to estimate other parameters of the plasma, such as the electron temperature Te . 26.3.2 Inference of plasma temperature from x-ray spectroscopy Soft-x-ray spectroscopy is a powerful tool for the interpretation of the plasma state and the characteristics of its emission. In our studies we use two types of spectrometers: a transmission grating spectrograph (TGS),29 and a so-called flat-field spectrograph (FFS) containing a variable-spacing (Harada) grazing-incidence grating. Both instruments were developed specifically for these EUV studies. The TGS employs a freestanding 5000-line/mm (200-nm period) grating produced by XOPT Inc.30 The grating bars are made of gold and are 0.5 µm thick. Due to the grating’s submicron period, a wire mesh is used to provide mechanical support for the grating. The wire mesh is composed of coarse wires having 30µm-wide bars with an effective period of 150 µm, and crossed fine wires having 1.7-µm-thick bars with an effective period of 4 µm. The support structure results in a 46% transmission through the grating. The diffraction efficiency of a similar XOPT 5000-line/mm freestanding grating has been measured.31 The FFS employs a Harada grating32 with radius of curvature R = 5.649 m, nominal groove spacing d0 = 1200 lines/mm, and angle of incidence α = 87 deg. The slit–grating-center distance is 237 mm, and the grating-center–image-plane distance is 235 mm.33 The plate factor at λ = 10 nm is calculated to be 0.56 nm/mm. Using a slit width of 70 µm, the resolving power at 10 nm in first order is R ≈ 880, corresponding to a minimum resolvable wavelength of λ ∼ 0.01 nm. The diffraction efficiency of a similar grating has been measured.34 The atomic physics radiation code Spectra has been used to model the EUV emission of the water droplet laser plasma.35 Spectra assumes the plasma is in local thermodynamic equilibrium (LTE) and uses the atomic data in the Opacity Project database, which is available on the Internet.36 The Opacity Project was implemented to calculate and compile the atomic data necessary for estimates of stellar envelope opacities for the astrophysically abundant elements (atomic numbers 1– 26) from 1 to 1000 nm. The calculated line shapes are assumed to be Lorentzian, and the linewidths are based on the modified semiempirical method (MSEM).37 Using the impact approximation, the width of an isolated line is given by σj j + σf f + wel , w = Ne v j
f
av
where σj j is the inelastic cross section for collisional transitions to state j from levels j of the optical transition, and wel is the line width of transitions induced by elastic collisions. The average is over the electron velocity v. The Spectra code was executed at electron densities in the range of 1019 – 22 10 cm−3 and temperatures in the range of 20–85 eV in order to achieve a good match with the oxygen FFS spectra. Figure 26.8 shows the FFS data along with
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the synthetic spectrum (both normalized to the 13.0-nm line intensity) using parameter values Te = 45 and 30 eV at an ion density of t × 1020 cm−3 over the wavelength range 10–19.0 nm. The synthetic spectrum does not include the emission from continuum mechanisms, since they introduced significant structure into the spectrum that was not observed in the FFS spectrum. The best agreement for the O VI lines at 10.46, 11.02, 11.58, 12.99, 13.23, 15.01, and 18.39 nm was obtained at a temperature of 45 eV and an ion density of 5 × 1020 cm−3 , which is in good agreement with the previous temperature calculation. As the temperature is lowered in the application of the Spectra code, the weaker structures—those from O V and O IV—in the FFS spectra begin to be produced by the Spectra code, and the line ratios of the main O VI lines begin to differ from those for the FFS spectra. At temperatures above 45 eV, structure that is not in the FFS spectra begins to appear and dominate the synthetic spectra. At ion densities slightly above or below 1 × 1020 cm−3 (Ni = +1 × 1020 cm−3 or Ni = −0.3 × 1020 cm−3 ), there was a notable discordance between measured and synthetic O VI linewidths, and the line-ratio comparison showed greater differences. Figure 26.9 shows the LTE oxygen ionization distribution and average ion charge state for an ion density of 1020 cm−3 , calculated with the Spectra atomic physics code. From Fig. 26.9, the average charge state at Te = 45 eV is found to be Zav ≈ 5. The electron density near the critical density is given by Ne ≈ Zav Ni = 5 × 1020 cm−3 . Spectroscopy also reveals the effects of the detailed ion structure on the unresolved transition array (UTA) emission from Sn-doped targets. Figure 26.10 shows typical spectra. The broadband emission resulting from Sn+10 and other ions is observable, together with the sharp emission lines of O+5 .
Figure 26.8 Comparison of experimental spectra from water droplet target and synthetic O spectra deduced from Spectra code.
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Figure 26.9 Variation of charge-state density of ions of O as a function of electron temperature.
Figure 26.10 Spectra of tin-doped droplet targets.
26.4 EUV Emission from Laser Plasma Droplet Sources We have adopted the same methods of EUV radiation metrology as the FOM Flying Circus (FC) group in estimating the effective CE of the source. Most of these recent studies have been with our tin-doped droplet target source. The method that we used for calculating the CE is the same as the method employed by the FC2 team.38 A numerical analysis program was developed for this purpose. The program takes a number of input files, uses a process of interpolation
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to combine these files, and finally performs numerical integrations to calculate the source’s EUV energy. The EUV energy radiated by the source across 2π-sr solid angle and within the 2% bandwidth (centered on 13.50 nm) is given by Is (λ)dλ 2πAscope BW , EBW = Rscope all Is (λ)Tg (λ)Rmir (λ)Tf (λ)ηdiode (λ)dλ where is the collection solid angle of the FC mirror subtended at the source, Ascope is the integrated area under the EUV signal waveform displayed on an oscilloscope, Rscope is the impedance of oscilloscope channel, Tg (λ) is the transmission curve of the gas in the vacuum chamber,39 Rmir (λ) is the calibrated mirror reflectivity curve, Tf (λ) is the transmission curve of the filter(s) used to block visible light from entering the AXUV detector, ηdiode (λ) is the calibrated responsivity curve of the AXUV detector in the FC, and Is (λ) is the spectrum of the EUV source in arbitrary units. The equation assumes isotropic emission from the source. The CE is the ratio of the EUV energy to the laser energy at the target. As a convention, the CE is quoted in the units of percent over 2π sr and 2% bandwidth (BW) at 13.5 nm. Some of our latest data for the CE with Sn-doped targets are shown in Fig. 26.11. This data set includes results taken as part of a SEMATECH-sponsored FC calibration performed by the FOM EUV team.40 These are the highest values of the CE for a viable high-repetition-rate mass-limited laser plasma source so far achieved. Peak values in excess of 2% are consistently obtained for the optimum laser and target conditions. Even higher CEs are obtained for solid tin targets irradiated under the same conditions and characterized by the same calibrated di-
Figure 26.11 Variation of the average CE for Sn-doped targets as a function of laser light intensity at the target.
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agnostics. These are shown in Fig. 26.12, which shows that CE values approaching 5% are achievable. Measured values of the stability of the droplet source are largely dependent on the stability of the laser being used, currently ∼10%. These recent results are very encouraging for the prospects of laser-plasma sources for EUVL. Assuming a required inband source power of ∼200 W for a full-scale scanner, these results would imply the need for a laser power of ∼10 kW. Q-switched, diode-pumped lasers of this power will soon be available. Moreover, we believe there is considerable merit in spatially and temporally multiplexing several Q-switched lasers to meet this power. This approach can be adopted with commercially available lasers today. Thus the viability of laser plasma sources for EUVL now shifts from the question of whether the required powers are achievable, to questions of costs, lifetime, and reliability. Further improvements in the achievable CE will increase the attractiveness of the laser-plasma approach by reducing still further the required laser power. Greater understanding of the ion dynamics, excitation, and radiation manifolds within the plasma, we believe, can be obtained through precision spectroscopy of the 13-nm spectral emission band shown in Fig. 26.10. We have made a comprehensive study of the characteristics of this band as a function of laser and target irradiation conditions for both Sn-doped droplet targets and solid tin targets. Results from these studies will be reported in future publications. Another important parameter associated with the EUV source is the fractional power emitted as radiation outside the 2% bandwidth specified by the EUV mirror characteristics, the so-called out-of-band radiation. Excessive short-wavelength (both shorter and longer than 13 nm) radiation, absorbed by the collimating mir-
Figure 26.12 CE at 13.5 nm for solid tin targets.
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rors, can lead to thermal distortions, and longer-wavelength (UV, visible, and IR) radiation is reflected through the system and can lead to background exposure of the wafer. Preliminary measurements of the OOB radiation have been made using the FC instrument outfitted with sets of different bandpass filters.41 We are now preparing to study this emission in depth using a range of calibrated spectrometers in the EUV, UV, visible, and IR regions of the spectrum. 26.5 Ion Emission from Droplet Laser Plasmas A precise characterization of the ion emission from the plasma is imperative to meeting the requirements of laser plasma EUV sources. First, this characterization is necessary to assess the potential erosion effects of these ions, if they are allowed to expand freely, at the first collector mirrors. Second, a knowledge of the ion composition of the plasma and the relative ion velocity distributions will provide further understanding of the plasma state, the laser light coupling mechanisms, and the fractional ablation of the target material. To this end, we have established an experimental facility dedicated to quantitative ion measurements. Two different approaches are currently being used to measure ionic emission. The first is a Faraday-cup ion probe (IP). Although the IP has limitations in estimating the spectrum of the ions emitted by the plasma, it is a very useful device for measuring the total charge, and therefore the approximate flux of ions, at points remote from the source. It can therefore be used to estimate the ion flux that would be incident on a collection mirror’s substrate. The second diagnostic is a custom-designed ion spectrometer configured as an ion energy analyzer (IEA). The IP and IEA configurations are shown in Fig. 26.13. Both of these techniques utilize time-of-flight (TOF) analysis and are both commonly used in many fields.42–44
Figure 26.13 Two methods of ion measurement.
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26.5.1 The ion probe detector The IP collects various charged particles unless an electrostatic potential is applied to the grid located in front of the cup’s electrode. To measure positively charged ions, a negative potential is applied, which is typically −60 V. At the beginning of the laser-material interaction, the IP experiences strong x-ray radiation from the source, generating photoelectrons on the cup electrode. This photoelectron signal determines the plasma event time used for the TOF measurements. The charge signal is detected when individual charged particles arrive at the cup’s electrode. From the time delay, the TOF, and the distance between the IP and the source, the energy of the particles can be determined by assuming the particles fly at constant velocity. Were the source to be a single ion source, an IP would therefore provide a quantitative measure of the ion energy distribution. However, in a laser plasma, particularly in the multicomponent plasmas described here, IPs are of limited value because they cannot discriminate between different ion species. This shortcoming is avoided with the use of ion spectrometers, as described below. However, an IP can be used to estimate the total number of ions intercepted by the ion probe. Thus, for an isotropic source, it can be used to estimate the total ion flux at a given distance from the target plasma. This parameter is very important in estimating the number of ions that would intercept the surface of a collector mirror. A typical ion signal is shown in Fig. 26.14. By integrating the signal across the 50- load, one can make an estimate of the charge accumulated. Taking the angular cross section subtended by the detector at 12 cm from the source, and assuming that each of the constituent atoms is doubly ionized when it reaches the detector, it is possible to deduce that only some ≈5% of the total number of target atoms (∼1015 atoms) reach the detector. Estimates of this sort are useful in determining the number density of ions contributing to erosion of the collector mirrors over time.
Figure 26.14 Ion probe signal with and without repeller field.
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26.5.2 The ion spectrometer The spectrometer consists of an ion-flux-limiting aperture, a field-free path for TOF analysis, an electrostatic ion energy analyzer (ESIEA), and an ion detector. The first two sections are simple in design. An aperture of 1-mm diameter is set at a distance of 10 cm from the source. After the aperture, a separate vacuum chamber is attached to the target chamber, and a field-free drift path is realized to separate the ion species, since they move at different velocities. A detailed description of this spectrometer, the ESIEA, and the ion detector is given elsewhere.45 The vacuum in the entire ion spectrometer assembly must be kept below 1.0 × 10−6 Torr. The primary elements of the ESIEA are a pair of electrodes with the shape of a circular quadrant. By changing the applied potentials on the electrodes, one can select the ions with the energy E but different charge states Z and mass M. The ion detector, placed right after the analyzer, detects filtered ions with the same E/Z and different TOFs. A single-channel electron multiplier (Burle Magnum 5900) is used for detecting the ions. This electron multiplier has many advantages over conventional ion detectors such as discrete-stage multipliers.46 It has higher gain, longer lifetime, and smaller size. It also maintains the linearity of the gain over a wide range of the operating current. When the ions hit the surface of the multiplier, secondary electrons are generated, depending on the ion velocities. The efficiency of ion detection depends on the ion velocity, as has been previously characterized.47–49 The value of M/Z is proportional to the square of the TOF. Finally, the energy distribution of each charge state is obtained by scanning the electrostatic potential. The ion spectrometer detects selected ions with a corresponding kinetic energy. Under the influence of the electrostatic force, the ions that fail to get through the IEA’s geometric path are filtered out. The trajectory path is a circular quadrant illustrated in Fig. 26.13. The IEA passes only those ions with a specific kinetic energy E. With the same kinetic energy, the velocity varies for different elements due to their different mass. Thus the IEA first analyzes ions of higher Z and smaller mass, proceeding down to the lowest Z and the heaviest ions. The ions selected hit the electron multiplier’s surface and generate secondary electrons, which are then multiplied to generate detectable signals. To use the electron multiplier properly, the vacuum of the entire ion spectrometer assembly must be kept below 1.0 × 10−6 Torr. By recording the ion spectra for different values of E for the same irradiation conditions and interpolating the data, a 3D map of the relative ion distributions can be created (Fig. 26.15). The data, when analyzed in detail,50 showed the ion charge state progressively moving to more highly ionized states with increased laser intensity. Similarly, as the laser intensity is increased, the individual ion energy distributions move toward higher energy. This ion spectrometer, as described, provides a full description of the ion energy spectra by progressively recording data for different values of the electric field. An alternative spectrometer is a Thomson parabola spectrometer (TPS), which induces ion velocity dispersion with the aid of parallel electric and magnetic fields.
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Figure 26.15 Interpolated ion spectra from IEA data taken at a constant intensity.
The spectra of all ions in the plasma are displayed in the image plane as separate parabolas for each ion, thus providing a full distribution of the ion velocity spectra for all ions in a single shot. We have utilized these spectrometers for many years in the diagnosis of laser plasmas, and are developing a similar51,52 system for these plasmas. 26.6 Particle Emission from Laser Plasmas Our earliest investigations with solid-target laser plasmas for EUVL immediately identified the magnitude of the challenge to preserve the high-reflectivity multilayer-coated optics of the high-NA collection mirrors required in an EUV scanner.4 As was soon observed by others using solid metal targets, copious metal aerosols and fragments stream away from the plasma zone with a range of velocities as high as 2000 m/s.4 These arise indirectly from the creation of the radiating plasma and on time scales slower than the emitted EUV radiation (Fig. 26.16). Though not easily visible with the naked eye, and generally of little interest to physicists studying plasma phenomena, the collateral generation of this particulate matter is associated with plasmas created on large solid targets by almost all pulsed lasers. For high-repetition-rate laser sources, this becomes one of the most serious problems. The particulate matter is generated from two primary mechanisms. The creation of a hot thermal plasma on the surface of the solid produces a rapidly moving
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Figure 26.16 Creation of particulate debris from a solid target.
thermal gradient from the ablation region. At the time of the plasma creation, these temperatures are several thousands of K in magnitude and occur at very high pressures (kPa). With the evaporation of the laser plasma after the laser pulse, this superheated molten material explodes into the surrounding vacuum, disintegrating as high-speed aerosols that stream in all directions. Witness plates, such as microscope slides or Si wafers, will detect microscopic circular deposits of these aerosols as they impinge,53 cool, and solidify on their surfaces. These aerosols are usually submicron in size, depending on the target material, and determined by the turbulent hydrodynamic flow of this exploding material. Later in time, the consequences of the generation of the strong shock wave by the laser plasma as it propagates through the material become apparent. This shock wave, with pressures of many tens to hundreds of kPa, usually speeds ahead of the thermal wave, causing microscopic structural disassembly of the solid material, and results in the ejection of shards of solid material from cracks and disassembly of the surface, even after the propagation of the thermal wave. Many of these shards are then blown into the surrounding vacuum by the turbulent heated gases still resident in the crater of the interaction region. Some of these shards can have extremely high velocity, and, depending on the material, can have sizes up to tens of microns, or even 100 µm—that is, sizes even larger than the original laser spot size. The effects of these solid shards on the surface of a multilayer mirror (MLM) can be severalfold. With sufficient velocity, some shards embed themselves into the surface. Others cause an indentation, or actually chip off the surface before falling or bouncing off the multilayer. Obviously it is imperative to eliminate all of these particle forms or prevent them from hitting the mirrors. This we are attempting to accomplish with the following strategies: • Mass-limited target approach. By delivering to the focal region a microscopic spherical target of limited mass, we are hoping to avoid the production of aerosols and solid shards. As noted above, plasma studies and hydrocode estimates indicate that the shock and thermal wave should propagate through to the center of the target before the laser pulse has terminated.
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• Debris inhibition. Doubtless some aerosols will be created. Our present experiments with tin-doped microtargets indicate the creation of some aerosols. Figure 26.18 shows a SEM image of a thin circular deposit of liquid material. The thickness in the center is only a few tens of nanometers, while the thin rim of the deposit is several hundred nanometers high. Although we are not sure yet of their origin, it is likely that in any practical system based on this target, some aerosols will occasionally be created. We therefore expect to deploy a combination of mitigation schemes that will prevent these particles from impinging on the mirrors. 26.6.1 Diagnosis of the particles From careful diagnosis of the characteristics of witness-plate deposits of these aerosols, we can learn much about their origin and their physical characteristics. We have deployed a number of post mortem analyses of these deposits, using several materials analysis techniques. These include precision optical and SEM imaging of the size and nature of these deposits (Figs. 26.17 and 26.18), and also Auger electron microscopy (AEM) and spectroscopy (AES), to identify the elemental composition of these deposits (Fig. 26.19). Atomic force microscopy (AFM, Fig. 26.20) is also very useful for making precise characterizations of the deposits. Auger microscopic spectroscopy indicates there is little tin deposited on the surface of witness plates, outside the deposits resulting from aerosols. 26.6.2 Effects of ions on MLMs Even if particles are prevented from reaching the mirror surfaces, the effects of the free-streaming ions from the plasma will be deleterious to the lifetime of the mirror.
(a)
(b)
Figure 26.17 Glass-slide witness plates of particulate debris from (a) water ice, and (b) solid tin targets.
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This was graphically shown several years ago54 by SEM images of a MLM exposed at short range to oxygen ions from a water droplet target, partially shadowed by an aperture. This is reproduced in Fig. 26.21. The interfaces between individual layers of the MLM are easily observed after their erosion by the high-energy laser-plasma ions. Monte Carlo calculations53 indicate the erosion rates are consistent with all the atoms in the target being ionized, that is, that few neutral atoms are left after the laser interaction. 26.7 Inhibition of Ion and Particle Emission The previous section illustrates how imperative is the need to prevent both particles and ions from reaching the multilayer collection mirrors in any large numbers. This
Figure 26.18 SEM image of solidified aerosols on a Si wafer from tin-doped droplet plasma.
(a)
(b)
(c)
(d)
Figure 26.19 AEM of tin deposits.
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is also the case for discharge sources, and may pose even a more serious threat in that case. Thus we have embarked on a multidimensional approach to mitigating damage to these mirrors. In earlier studies we examined the effects of mechanical shutters, spinning apertures, and other mechanical systems for intercepting debris.4 The use of the droplet approach radically reduces particulate debris. But ions can still threaten the mirror lifetime. This was demonstrated in our earlier studies with water droplets, which created no particulate debris (Fig. 26.17), but in which erosion by oxygen ions was observed (Fig. 26.21). We examined several methods to inhibit this erosion53 including the use of electric and magnetic fields and the use of a transmitting background gas, helium. The latter we found did lead to reduction in erosion, but through x-ray photoelectron spectroscopy (XPS) surface analysis, we found it also led to an undesirable effect, oxidation of the top silicon layer of
Figure 26.20 AFM analysis of the tin aerosol plates.
Figure 26.21 SEM image of the sputtered layers of a MLM after long-time exposure to oxygen ions from a water droplet plasma.
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the multilayer. This effect had a more devastating effect on the mirror lifetime than did erosion. Magnetic fields helped steer ions to benign areas of the source facility, but we are concerned about the long-term presence of strong magnets in locations where precision optomechanical systems need to be located. The greatest effect on ions in mitigating mirror erosion we have so far found is through the use of electric fields, the so-called repeller field concept. We have demonstrated a more than order-of-magnitude improvement in mirror lifetime with simple embodiments of this concept. Moreover, we have recently found that it is effective in inhibiting charged particulate matter as well, as illustrated below. However, it is our view that this approach alone will provide insufficient protection to the collimating mirrors. It is most likely that a combination of techniques will be needed, and we are therefore investigating other approaches. 26.7.1 The repeller field The concept of the repeller field was first demonstrated with water droplet targets.53 Since then, we have examined other embodiments of this concept, and its effect not only on ions, but also on particles. A cylindrical version of this approach is illustrated in Fig. 26.22. In our studies with tin-doped targets we have obtained evidence of particulate matter on the surfaces of MLMs exposed to the tin-doped laser-plasma target.55 This is illustrated in Fig. 26.19. Measurements made in 2003 showed that the repeller field was effective in stopping some fraction of these particles.54 Our new setup allows us to investigate more precisely and more consistently the effectiveness of the field inhibition scheme by comparing two witness plates placed in one experiment: one without the field applied, and the other with the field applied. Figure 26.19 shows the images of the two witness plates (Si wafer) with surfaces area of 50 × 50 µm, after 3 × 104 laser shots, and a distance from the source of 64 mm. Figures 26.19(a) and (b) are AEM images, and Figs. 26.19(c) and (d) are the elemental maps of the tin signal of the same areas
Figure 26.22 Cylindrical version of the repeller-field concept.
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as in (a) and (b), respectively. Significantly fewer tin particle depositions are observed on the surface with the repeller field than without it. There are possibilities to improve the effectiveness of the inhibition by changing the configuration so that far less deposition is observed. Recently we have examined the effect of the repeller field on the inhibition of high-energy ions. For this purpose a simple configuration was used (Fig. 26.23), utilizing an ion-probe detector and pure water droplet targets. Here we found that the repeller field was very effective in inhibiting the high-energy component of the ion spectrum (Fig. 26.14). The signal was averaged over eight shots in each configuration. Looking at the rise in the ion probe signal, just before 0.5 µs, the signature of the fastest ions appears as a step in the signal when no field is applied. This step, however, is not seen in the signal with the repeller field. From the ion spectral measurements, these are hydrogen ions. The hydrogen ions are stopped or slowed down so that they reach the ion probe at the same time as oxygen ions do. Thus, with the repeller field, we cannot resolve the hydrogen signal separately from oxygen ion signals. It is clear that the energy of the hydrogen ions is lowered. It is not seen in the ion probe signal that oxygen ions are slowed down, but that is expected to happen. Therefore the ion spectral measurements with the repeller field are necessary to verify the effectiveness of the repeller field for stopping ions. Similar measurements were also made by replacing the ion probe with a MLM. Significantly reduced erosion was observed. More accurate measurements are now in progress. 26.8 High-Power and Long-Life Target Scenarios Assuming that the required EUV power and lifetime requirements can be met, the ultimate selection of a source will be made by taking account of economic and strategic factors. No scanner supplier will be comfortable with a sole vendor of EUV light sources, so the technology must be sufficiently robust to ensure the involvement of multiple source suppliers. While it is possible that discharge sources might be able to meet the required source parameters, probably at a price lower than comparable present-day laser-based sources, the latter are less affected by thermal loading and will be able to attain high powers (possibly beyond the required 115 W at IF). The challenge then for laser source developers will be making their sources price-competitive. The concept described here is very conducive to a low-cost laser-based source.
Figure 26.23 Measurement of ion signal with repeller field.
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Reliable 2% CEs are achievable. A nominal 200 W (inband, 2π), with a collimator transmission of ≈50%, could provide close to 100 W of inband power with a laser power of ∼10 kW. The latter is within the bounds of current technology. In the future we can expect the attainable CE to increase more, thus further reducing the required laser power. The droplet source is ideally suited to very high repetition-rate sources. Simply extending the current results (CE = 2% for ∼100-mJ laser pulses at 1 Hz) by a factor of 104 will achieve the desired power. The current droplet source runs at frequencies of 30–100 kHz, and therefore we can anticipate source repetition rates of 10 kHz and higher. These high repetition rates favor a spatially and temporally multiplex laser system. Temporal multiplexing of the laser beams reduces the technology stress on operating Q-switched laser technology at very high frequencies. Multiplexing separate laser systems also provides redundancy and reliability in long-term operation. It could also lead to greater cost reductions, since the cost saving of volume fabrication of these lasers would affect total scanner prices at an earlier stage in their deployment. 26.9 Summary This chapter describes a promising approach to the development of a high-power source for EUVL. It has evolved from the long-term efforts of a university group and its collaborators. Significant gains have been made in the efficiency of inband emission generation, and we believe further improvements can be made. There seems no impediment to running these sources at high repetition rates (>10 kHz). A future high-power demonstration of this concept should substantiate this confidence. This source should easily satisfy the required levels of stability, average source size, and dose stability. Although not yet fully characterized, the level of OOB emission and the consequent heating of the first collimator mirrors are probably manageable. Studies of the ion emission and the particle emission from the droplet laser source show that long-term operation in conjunction with a multilayer collimator is possible, but that mitigation schemes will need to demonstrate greater effectiveness. We believe that a firmer understanding of MLM erosion by ions and greater effort devoted to the integration of mitigation schemes with this source will help this development. Acknowledgments The authors wish to thank many colleagues in the EUVL community for their thoughtful suggestions on the content of this chapter. These include, but are not limited to, Drs. Gerry O’Sullivan, David Attwood, William Silfvast, Kia Gabel, and Guido Schriever. Many students and engineers at CREOL are helping with this project, including Somsak Teerawattanasook, Robert Bernath, and others. This work was funded by SEMATECH and the State of Florida.
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References 1. W. T. Silfvast, M. C. Richardson, H. A. Bender, et al., “Laser-produced plasmas for soft x-ray projection lithography,”J. Vac. Sci. Technol. B10, 3126–3133 (1992). 2. F. Jin, K. Gabel, M. Richardson, M. Kado, A. F. Vassiliev, and D. Salzmann, “Mass-limited laser plasma cryogenic target for 13 nm point x-ray sources for lithography,” Proc. SPIE 2015, 151–159 (1993). 3. M. P. Kanouff and A. K. Ray-Chaudhuri, “A gas curtain for mitigating hydrocarbon contamination of EUV lithographic optical components,” Proc. SPIE 3676, 735–742 (1999). 4. M. Richardson, W. T. Silfvast, H. A. Bender, et al., “Characterization and control of laser-plasma flux parameters for soft x-ray projection lithography,” Appl. Opt. 32, 6901–6910 (1993). 5. G. Shriever, M. Richardson, and E. Turcu, “The droplet laser plasma source for EUV lithography,” Proc. CLEO 2000, 393–394 (2000). 6. Y. Watanabe, K. Ota, and H. Franken, “Source requirements,” EUV Source Workshop, Antwerp, Belgium (September 2003). Proceedings available at www.sematech.org. 7. J. Pankert, “Philips’ EUV lamp: Status and roadmap,” EUV Source Workshop, Antwerp, Belgium (September 2003). Proceedings available at www.sematech.org. 8. R. L. Kauffman, D. W. Phillion, and R. C. Spitzer, “X-ray production ∼13 nm from laser-produced plasma for projection x-ray lithography applications,” Appl. Opt. 32, 6897–6900 (1993); R. C. Spitzer, T. J. Orzechowski, D. W. Phillion, R. L. Kauffman, and C. Cerjan, “Conversion efficiencies from laser-produced plasma in the extreme ultraviolet regime,” J. Appl. Phys. 79, 2251–2253 (1996). 9. F. Jin, “Advanced laser plasma EUV Source,” Ph.D. Thesis, University of Central Florida (1995). 10. F. Jin and M. Richardson, “New laser plasma source for extreme-ultraviolet lithography,” Appl. Opt. 34(25), 5750–5760 (1995). 11. M. Richardson, M. Kado, K. Gabel, and F. Jin, “Water laser plasma x-ray point source and apparatus,” U.S. Patent 5,459,771 (1995). 12. D. A. Tichenor, G. D. Kubiak, M. E. Malinowski, et al., “Diffraction-limited soft-x-ray projection imaging using a laser plasma source,” Opt. Lett. 16, 1557–1559 (1991). 13. G. D. Kublak and M. Richardson, “Cluster beam targets for laser plasma extreme ultraviolet and soft x-ray sources,” U.S. Patent 5,577,092 (1996). 14. W. Svendsen and G. O’Sullivan, “Statistics and characteristics of XUV transition arrays from laser-produced plasmas of the elements tin through iodine,” Phys. Rev. A 50, 3710–3718 (1994); G. M. Zeng, H. Daido, K. Murai, M. Nakatsuka, and S. Nakai, “Line x-ray emissions from highly ionized plasmas of various species irradiated by a compact solid-state lasers,” J. Appl. Phys. 72, 3355–3362 (1992).
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15. B. A. M. Hansson, L. Rymel, M. Berglund, and H. M. Hertz, “A liquid-xenon jet laser-plasma X-ray and EUV source,” Microelectron. Eng. 53, 667–670 (2000). 16. H. Shields, S. W. Fornaca, M. B. Petach, et al., “Xenon target performance characteristics for laser-produced plasma EUV sources,” Proc. SPIE 4688, 94– 101 (2002). 17. M. C. Richardson, C.-S. Koay, K. Takenoshita, and C. Keyser, “High conversion efficiency mass-limited Sn-based laser plasma source for EUV lithography,” J. Vac. Sci. Technol. B 22(2), 785–790 (2004). 18. T. Johnston and J. Dawson, “Laser-induced anomalous heating of a plasma,” Phys. Fluids 12, 2586–2591 (1969). 19. D. Colombant and G. F. Tonon, “X-ray emission in laser-produced plasma,” J. Appl. Phys. 44, 3624–3637 (1973). 20. D. Salzmann, Chapter 6 in Atomic Physics in Hot Plasmas, Oxford University Press, New York (1998). 21. D. Giulietti and L. Gizzi, “X-ray emission from laser produced plasmas,” La Rivista del Nuovo Cimento 21(10), 1 (1998). 22. R. Benattar, C. Popovics, and R. Sigel, “Polarized light interferometer for laser fusion studies,” Rev. Sci. Instrum. 50(12), 1583–1585 (1979). 23. U. Kogelschatz, “Application of a simple differential interferometer to high current arc discharges,” Appl. Opt. 13(8), 1739–1771 (1974). 24. I. Hutchinson, Principles of Plasma Diagnostics, Cambridge University Press, 112–115 (1992). 25. Interferometric Data Evaluation Algorithms (IDEA), available at http:// optics.tu-graz.ac.at/idea/idea.html. 26. Spectra Physics Quantaray Model GCR-190. 27. J. Tawney, M. Richardson, and R. Adhav, “Electro-optic deflector isolator for short laser pulse contrast enhancement,” Proc. CLEO 2001, 97–98 (2001). 28. C. Keyser, “Optical and spectral characterization of the water droplet laser plasma EUV source,” Ph.D. Thesis, University of Central Florida (2002). 29. N. Ceglio, A. Hawryluk, and R. Price, “Imaging x-ray spectrometer for laser fusion applications,” Appl. Opt. 21, 3953–3960 (1982). 30. M. L. Schattenburg, E. H. Anderson, and H. I. Smith, “X-ray/VUV transmission gratings for astrophysical and laboratory applications,” Phys. Scripta 41, 13–20 (1990). 31. J. L. Weaver, G. Holland, U. Feldman, et al., “The determination of absolutely calibrated spectra from laser produced plasmas using a transmission grating spectrometer at the Nike laser facility,” Rev. Sci. Instrum. 72, 108–118 (2001). 32. T. Kita, T. Harada, N. Nakano, and H. Kuroda, “Mechanically ruled aberrationcorrected concave gratings for a flat-field grazing-incidence spectrograph,” Appl. Opt. 22, 512–513 (1983). 33. F. Jin, “Advanced laser plasma EUV source,” Ph.D. Thesis, University of Central Florida (1995).
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34. W. Schwanda, K. Eidmann, and M. Richardson, “Characterization of a flatfield grazing-incidence XUV spectrometer,” J. X-Ray Sci. Technol. 4, 8–17 (1993). 35. D. J. Heading, J. S. Wark, R. W. Lee, R. Stamm, and B. Talin, “Comparison of the semiclassical and modified semiempirical method of spectral calculation,” Phys. Rev. E 56, 936–946 (1997). 36. The Opacity Project at CDS, http://vizier.u-strasbg.fr/OP.html#MHD. 37. H. Griem, “Semiempirical formulas for the electron-impact widths and shifts of isolated ion lines in plasmas,” Phys. Rev. 165, 258–266 (1968). 38. R. Stuik, F. Scholze, J. Tummler, and F. Bijkerk, “Absolute calibration of a multilayer-based XUV diagnostic,” Nucl. Instrum. Methods Phys. Res. A 429, 305–316 (2002). 39. Determined from tables at the CXRO Web site, www.cxro.lbnl.gov. 40. S. A. van der Westen, C. Bruineman, F. Bijkerk, and V. Bakshi, “Calibration of EUV source at CREOL/UCF Flying Circus 2,” Report M/S II, Contract 303853 (to be published). 41. S. A. van der Westen, C. Bruineman, F. Bijkerk, and V. Bakshi, “Flying Circus 2 (FC2): Calibration of an Extreme Ultraviolet (EUV) Source at PLEX LLC,” ISMT Contract 04024490A-TR (2004). Available at www.sematech.org. 42. B. Thestrup, B. Toftmann, J. Schou, B. Doggett, and J. G. Lunney, “A comparison of the laser plume from Cu and YBCO studied with ion probes,” Appl. Surface Sci. 208-209, 33–38 (2003). 43. L. Torrisi, L. Andò, S. Gammino, J. Kràsa, and L. Làska, “Ion and neutral emission from pulsed laser irradiation of metals,” Nucl. Instrum. Methods Phys. Res. B 184, 327–336 (2001). 44. S. S. Chowdhury, R. M. Clement, and H. T. Miles, “Ion energy analyzer for laser-produced plasma,” J. Phys. E: Sci. Instrum. 13, 1099–1105 (1980). 45. K. Takenoshita, C.-S. Koay, S. George, S. Teerawattanasook, M. Richardson, and V. Bakshi, “Ion emission measurements and mirror erosion studies for extreme ultraviolet lithography,” J. Vac. Sci. Technol. B 23(6), 2879–2884 (2005). 46. Burle Industries, Inc., “Channeltron electron multiplier handbook for mass spectrometry applications,” http://www.burle.com/cgibin/byteserver.pl/pdf/ChannelBook.pdf. 47. S. Shchemelinin, S. Pszona, G. Garty, A. Breskin, and R. Chechik, “The absolute detection efficiency of vacuum electron multipliers, to keV protons and Ar+ ions,” Nucl. Instrum. Methods Phys. Res. A 438, 447–451 (1999); M. Krcmar, “Efficiency of the channel electron multiplier for low energy Ag ions,” Radiat. Phys. Chem. 51(4–6), 437 (1998). 48. M. Krcmar, Z. Krecak, A. Ljubicic, B. A. Logan, D. B. Isabelle, and J. Vernois, “Efficiency of the channel electron multiplier for low energy 205 Pb ions,” Appl. Radiat. Isot. 46(4/7), 477–478 (1995). 49. I. S. Glimore and M. P. Seah, “Static SIMS: Ion detection efficiencies in a channel electron multiplier,” Appl. Surface Sci. 144–145, 113–117 (1999).
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50. K. Takenoshita, C.-S. Koay, S. Teerawattanasook, and M. Richardson, “Debris characterization and mitigation from microscopic laser-plasma tin-doped droplet EUV sources,” Proc. SPIE 5751, 563–571 (2005). 51. C. Joshi, M. C. Richardson, and G. D. Enright, “Quantitative measurements of fast ions from CO2 laser-produced plasmas,” Appl. Phys. Lett. 34(10), 625– 627 (1979). 52. M. C. Richardson, N. H. Burnett, M. D. J. Burgess, et al., “The interaction of intense nanosecond CO2 laser radiation with limited mass targets,” in Laser Interaction and Related Plasma Phenomena, Vol. 5, H. Schwartz and H. Hora, Eds., Plenum Press, p. 145 (1981). 53. F. Jin and M. Richardson, “New laser plasma source for extreme-ultraviolet lithography,” Appl. Opt. 34, 5750–5760 (1995). 54. G. Schriever, M. C. Richardson, and E. Turcu, “The droplet laser plasma source for EUV lithography,” Proc. CLEO 2000, 393–394 (2000). 55. K. Takenoshita, C.-S. Koay, M. Richardson, and I. C. E. Turcu, “The repeller field debris mitigation approach for EUV sources,” Proc. SPIE 5037, 792–800 (2003). Martin Richardson. See Chapter 10. Moza Al-Rabban. See Chapter 10. Vivek Bakshi. See Chapter 1. No other author biographies were available for this chapter.
Section V
EUV Source Metrology This section gives an overview of metrology equipment for the assessment of source performance and covers the calibration of the metrology equipment and its individual components. Chapter 27 provides historical data from assessments of the Flying Circus (FC), the industry'sfirsteffort to develop standard metrology and procedures for source performance assessment. The concept of the FC metrology, the calibration procedure, and the latest improvements in the FC instrumentation are also described. Chapier 28 describes the metrology equipment used for the measurement of debris generated by EUV sources and the instrumentation for plasma imaging and diagnostics of neutral atoms, ions, and electrons. The last two chapters in this section describe the EUV radiometry instrumentation and procedures for the absolute calibration of individual components and EUV radiometry tools using a synchrotron radiation facility. Chapter 29 presents this information for facilities located at the U.S. National Institute of Standards and Technology (NIST). and Chapter 30 covers similar informalion for facilities located at Germany's Physikalisch-Technische Bundesanstalt (PTB).
Chapter 27
Flying Circus EUV Source Metrology and Source Development Assessment Fred Bijkerk, Santi Alonso van der Westen, Caspar Bruineman, Robert Huiting, René de Bruijn, and Remko Stuik Contents 27.1 Historical Overview of Metrology Development and Standardization 27.2 Metrology Concept 27.3 EUV Source Metrology Calibration Procedures 27.4 FC Source Progress Assessment 27.5 Diagnostic Extensions and New Developments 27.6 Summary and Future Directions Acknowledgments References
721 722 723 725 727 729 730 731
27.1 Historical Overview of Metrology Development and Standardization Soon after the first explorations of the potential of EUVL, it became obvious that the wafer throughput of future EUVL systems, and thus the EUV source brightness, was a key factor in the industrial value of this new imaging technology. The need for plasma-based light sources of moderate temperature, though strongly confined in space and critically optimized for emission at 13.5 nm, implied the use of suitable diagnostics, well adjusted for the particular application. Especially in the early days of EUVL development, a variety of source diagnostics were being used by the different source developers, each having backgrounds in different research and technology areas. These diagnostics ranged from uncalibrated grating spectrographs and luminescent detectors to broadband detection systems, such as filtered calorimeters and photocathodes, each detector obviously having its own characteristics.1–3 The measurement units applied varied correspondingly, ranging 4,5 from J·eV−1 ·J−1 l to percent. From the data collected with these devices, extrapolations were then made to the most relevant quantity, namely, the true EUV power within the bandwidth and 721
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the radiation acceptance angle of the total EUVL system. In order to allow a direct comparison of the performance of the different candidate EUV sources, in 2000 ASML sponsored a source metrology activity by FOM and Philips Research for which a portable, absolutely calibrated set of diagnostics was used. The approach was to assess each of the different sources with one single diagnostics set, circumventing any uncertainty introduced by the specific properties or calibration of the various metrology devices. In addition, the measurement procedure was standardized. Collecting data from sources on different locations worldwide, the activity became known as Flying Circus, or FC for short, and initially resulted in a full benchmark characterization of five candidate EUV light sources and the development of a common diagnostic standard.6,7 The follow-up project, Flying Circus 2 (FC2), sponsored by International SEMATECH, had the broader scope of further assessing the progress of EUV source performance, calibrating EUV source metrology equipment from different EUV source suppliers, and continuing the development of globally accepted EUV source measurement procedures. Nowadays, more then a dozen sources are characterized in this way, and the FC-type diagnostic has found permanent use at the majority of the source development laboratories. FC diagnostics are commercially offered by Scientec Engineering (www.scientec.nl). The general acceptance of the method and the continued program of on-site calibration using the portable FC equipment at the different source labs, as well as furtherdeveloped FC hardware, considerably assisted in the standardization of source performance representation.8 27.2 Metrology Concept The choice for the FC metrology concept is based on results from applied physics research at various laboratories on characterization of laser-plasma XUV emission, as well as the development of appropriate XUV diagnostics.9–12 Notably, an early comparative study on plasma heating conditions for EUV generation and the progress in multilayer research contributed to the definition of the FC concept.13,14 Essential in the approach is the use of a multilayer optic as the main bandwidthselective and light-collimating element.15,16 By adding a matched filter for the long-wavelength cutoff and a semiconductor junction diode, a versatile detector system is formed, enabling an accurate and straightforward calibration procedure (Fig. 27.1).17–19 The modular ultrahigh vacuum (UHV) construction of FC allows in situ alignment and in situ verification of detector linearity and absence of filter damage or contributions by out-of-band (OOB) radiation. The EUV light collimation by the curved multilayer allows either relatively long working distances with enhanced calibration lifetime, or enhanced filtering, both factors being helpful in the everyday practice of source monitoring. Collimation, adjustable by the use of different apertures, is also helpful in limiting the detector’s acceptance angle, which is an advantage with respect to mirror lifetime and the determination of the value of the acceptance angle for the conversion to the standard solid angle of 2π sr. The use of a single mirror at near-normal incidence, similar to most of the multilayer
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(a)
(b) Figure 27.1 (a) Basic geometry of the FC EUV diagnostic. (b) Hardware schematics in the classic mode of operation of FC2.
optics in the EUVL tool, reduces the chance of polarization effects or alignment uncertainties, as compared to the use of multiple multilayer elements at off-normal incidence. The ability to do in situ alignment, finally, is of practical value, notably for source development use of FC. In the classical mode of operation, the FC equipment allows direct measurement of the absolute inband EUV power, the pulse-to-pulse intensity stability, the OOB vacuum ultraviolet (VUV) and IR radiation, the maximum and steady-state repetition rate, the type and pressure of the surrounding gas, and the source-facing condenser’s lifetime. Using an add-on source imaging extension, the inband source size can be measured within a few-percent-wide bandwidth around 13.5 nm, as well as the pulse-to-pulse spatial stability and the EUV intensity distribution across the plasma. Indirectly measurable are the average angular distribution of the radiation, the available collection solid angle, key risk areas for operating the EUV source and its critical component lifetime, and the electrical power dissipated by the source. These properties represent the range of source parameters currently agreed on for regular EUV source assessment. 27.3 EUV Source Metrology Calibration Procedures The initial FC diagnostic allowed the measurement of the absolute EUV energy and average power in two wavelength bands, viz., 11.4 and 13.4 nm. In addition,
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the pulse-to-pulse and long-term EUV stability of the source were assessed, as well as the contamination of multilayer optics exposed to the source. Nowadays, the focus is at 13.5 nm, the commonly accepted wavelength for EUVL. All optical elements are pre- and post-calibrated in a band including a wavelength by the Physikalisch-Technische Bundesanstalt at the storage ring Bessy II. A comprehensive description of the calibration procedure is found in Refs. 20 and 21, including an analysis of geometrical factors and the influence of the spectral emissivity of the source on the calibration. The calibration is performed for the centroid wavelength, for the full bandwidth of the diagnostic, and for OOB ranges (Fig. 27.2). The total uncertainty in the absolute calibration amounts to less than 5%, while the shot-to-shot repeatability is within 2%. This uncertainty is mainly determined by external factors such as the presence of a background gas and spectral source characteristics.21 The everyday practice of monitoring EUV source properties means that a number of other factors must be taken into account, such as contamination by source debris or background pressures, polarization effects, plasma and target gas EUV absorption, and detector linearity. The determination of the linear operating range of detectors was verified in the visible wavelength range using a method to generate pulses with a well-known pulse shape and length, both inherently calibrated.22 This method consists in sweeping a dc laser beam through a known aperture using a fast-rotating deflecting mirror. The sensitivity of the AXUV-100 photodiode, investigated this way, remained constant as a function of the pulse length at radiation intensities up to 118 mW, when applying a reverse bias voltage of 9 V in an electronic circuit suitable for pulse lengths up to 5 µs. This is well within the normal
Figure 27.2 Example of the spectral response of the different metrology components: (a) Xe gas transmission, (b) AXUV-100 photodiode responsivity, (c) Si3 N4 /Nb filter transmission, and (d) Mo/Si multilayer mirror (MLM) reflectivity for the wavelength range from 1 to 1000 nm.
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working range encountered at most sources. Recent studies on the linearity of the photodiodes applied have confirmed a linear operating range up to typically 5 nC. The FC detection sensitivity is normally adjusted by scaling the mirror aperture or the overall source-to-detector distance. Linearity in the EUV range is argued to be similar, but remains to be verified.23 At least down to the currently useful accuracy level of a few percent, there appears to be no need to calibrate the diagnostic as an assembled unit; due to the straightforward optical configuration, a separate calibration of the individual components (MLM, junction diode, filter) was shown to lead to at least the same overall accuracy as obtained using the full unit. A study performed at NIST showed that the responsivity based on separate component calibration agrees to within 1% with the responsivity of the assembled unit, with the total uncertainty of the beamline being 3.5% (1σ). This means that the total responsivity of FC2 and similar EUV metrology devices can indeed be derived from the calibration of the individual components. From a practical and cost point of view, individual component calibration is a preferred method for (re)calibrating EUV diagnostics. Ultimately (i.e., when applied at the final EUV scanners), verification of this procedure at much higher accuracy levels is desirable. This need can be foreseen for dedicated metrology tools or EUV dose monitors at (for instance) the wafer stage or intermediate points in the illuminator and projection-box optics. It can be argued that such dedicated monitors still need to allow regular cross-calibration with transfer standards. Yet, a main issue in the everyday practice of source diagnostics is the need for frequent recalibration of components at appropriate EUV calibration facilities. The risks of contamination or damage of metrology components—e.g., by source debris or hydrocarbon or oxygen background pressures—calls for such possibilities, preferably available in the form of small-scale, lab-source-based metrology calibration setups.24 Regular cross-calibration of such facilities with synchrotronbased setups, as well as correlation of results from different synchrotron facilities, will remain necessary in future, with accuracies typically within 1%. Cross-calibration of EUV energy detector systems has been explored in detail using the FC2 system and also the E-MON system as developed by Jenoptik Mikrotechnik. Both detectors are intended for monitoring of EUV source characteristics.25 A discharge and a laser-plasma EUV source were employed, developed by XTREME technologies. The FC2 and E-MON measurements showed agreement within 10%, in some setups down to 1%. The comparison showed a strong dependence on source properties (stability, isotropy, spectral emission) and measurement procedure (Xe absorption, triggering) when cross-calibrating two devices. The comparison also indicated that procedures for EUV absorption correction need to be standardized. 27.4 FC Source Progress Assessment The initial FC activity resulted in a first comprehensive source benchmarking effort, with data reported on five EUV light sources, each of a different concept.6,20
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This benchmark, established in the first half of 2000, constitutes a point of reference in the development of EUV sources. The maximum power recorded then was 2.8 W, achieved by the Sandia laser plasma. The discharge systems investigated included the PLEX Z pinch, the Cymer plasma focus, the Sandia capillary plasma, and the Fraunhofer hollow-cathode source: all showed a power of less than 0.1 W in 2% bandwidth per collectable angle. By early 2004, the average power increased to an impressive level of several tens of watts, even while the required point of measurement was changed to the so-called intermediate focus (IF), i.e., including loss factors from collection optics or debris mitigation schemes. At the time of this writing, the power level achieved is typically up to several tens of watts in a 2% bandwidth at the IF, and several source developers are extrapolating to the lithography-required level of 115 W (Fig. 27.3). The list of EUV sources either partially or fully assessed by FC over the past few years currently includes the following sources, listed in chronological order of the measurement: the laboratory gaseous-Xe-based laser plasma source at FOM, laser- and capillary-discharge plasma sources at Sandia National Laboratories, the Xe dense plasma focus at Cymer, the hollow-cathode-triggered (HCT) discharge source at the Fraunhofer Institut für Lasertechnik (Aachen), the Z-pinch and Star Pinch sources at PLEX LLC (Cambridge, MA), the discharge plasma at Philips EUV (Aachen), laser and discharge plasmas at XTREME technologies (Jena and Göttingen), an rf-excited plasma source at LBNL (Berkeley, CA), and a Sn-based
Figure 27.3 Summary of FC and supplier data on EUV source performance development. From 2002 on, the power values in the IF are shown.
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laser plasma source at CREOL (Orlando, FL), many with individual reports available. By way of example of the scope of typical FC source assessments, a summary of the results of measurements collected by the end of 2003 at the PLEX LLC Star Pinch is given (Table 27.1).26 The table shows the main source properties as currently being quantified within the FC program, as well as the measurement units applied for each of the source characteristics. This listing also reflects the consensus among source and system developers on relevant source characteristics. The full report describes the equipment developments, the calibration and analysis procedure, and a discussion on the results.26 It is noted that the data do not necessarily represent the latest performance of the particular source due to the rapid development of sources. 27.5 Diagnostic Extensions and New Developments The FC optical concept of employing a curved multilayer optic enables an extension by a second multilayer optic, so that an EUV multilayer telescope is formed (Fig. 27.4). This can be used to image the EUV source onto a CCD camera at magnifications between 2 and 10. These narrowband images, showing only the EUV-emitting part of the plasma, can differ considerably from the widely used pinhole-camera images, which show the broadband source size. The latter can result in incorrect estimation of the collectable power due to limitations in the collection efficiency given a certain etendue of the collector optics. Experimental results show that there is no general relation between EUV size and broadband source size, so that one would have to verify the inband size when changing major plasma conditions. Imaging results on a gaseous Xe laser-plasma source at FOM showed a 40% smaller inband size than the broadband size, and studies at Philips Extreme UV showed an 18% broader source at 13.5 nm with a different energy distribution across the source.27,28 Larger inband sizes would result from plasmas that radiate primarily at wavelengths from higher ionization stages in the plasma, of which the radiation originates usually from a smaller core. The wavelength-band averaging occurring in pinhole cameras then can lead to a smaller size than for images from inband multilayer telescopes. Source intensity measurements are normally based on one or two reflections from MLMs, resulting in data for a 3.9% and a 3.3% bandwidth, respectively. Additional spectral data are then needed to convert the intensity to the 2% standard
Figure 27.4 Imaging mode of FC operation.
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Table 27.1 Typical measurement quantities and standardized units as assessed by the Flying Circus program. Parameter
Unit
Value
Comment
Absolute collectible inband EUV power measured (2% BW)
mJ/sr
3.7–6.4
Measured at 500 Hz; energy values dependant on Xe flow
Max. collectible inband EUV power measured (2% BW)
mJ/sr
6.9
Measured at 1250 Hz
Estimated power at IF at steady-state rep. rate (2% BW, 500 Hz)
W
1.3
Assuming 2.5-sr collection from 1.6-mm length out of measured 4.8-mm source, and 50% optical efficiency to focus
Estimated max. power at IF (2% BW, 1.25 kHz)
W
4
(See above)
Estimated max. power at IF (2% BW, 2 kHz)
W
6
Assuming energy measured at 1.25 kHz is reproduced at 2 kHz
Angular emission uniformity, over 40-deg half angle
%
≤2
Etendue of source output
mm × mm 4.8 × 0.8 Axial length × transverse length; supplier reports plasma length is reduced to 4 mm in post-FC upgrade
Demonstrated maximum rep. rate
Hz
2000
Demonstrated steady-state rep. rate
Hz
500
Pulse-to-pulse spatial stability
–
–
Total volume within 4.8 × 0.8 mm
Pulse-to-pulse intensity and integrated % energy stability
9.6
At 500 Hz for average of 500 pulses. Av. energy value of 4.5 mJ
Pulse-to-pulse angular stability
%
10
Average of measurements at 0, 20, and 40 deg
Dissipated power (steady-state rep. rate)
J/pulse
9.5
Out of 27 J per pulse, 9.5 J per pulse is dissipated in the plasma. Recovery of 14 J of energy in the system. 1.25-kHz operation
Estimated conversion efficiency
%
0.42
1.25 kHz
Out-of-band power, 160–325 nm
mJ/sr
0.55
12% of 4.5 mJ [EUV + (>160 nm) band energy]
Out-of-band power, 325–715 nm
mJ/sr
0.25
6% of 4.5 mJ (see above)
Out-of-band power, 715–850 nm
mJ/sr
0.15
3% of 4.5 mJ (see above)
Out-of-band power, IR (>850 nm)
mJ/sr
0.29
6% of 4.5 mJ (see above)
Type and pressure of surrounding gas
mTorr
2.1
Xe gas at 500 Hz, relative flow 240
Source-facing condenser lifetime
–
–
Key risk areas
–
–
Critical component lifetime (electrode) –
–
For duration of ≈2 sec
Supplier data: no erosion at 2 × 107 pulses
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Figure 27.5 Reflectivity characteristics of a depth-graded MoSi/Si MLM (curve a) adjusted to the total response of an 11-mirror lithography system (b, dashed). Curve c represents the standard Mo/Si reflectivity response.
bandwidth. Obviously, a direct measurement within the 2% bandwidth, or even within the bandwidth of the total lithography optics, would be desirable.29,30 At FOM, specially designed MLMs were fabricated with a reduced bandwidth of 2%, consisting of 70 layer pairs of molybdenum silicide and silicon. The first samples showed a bandwidth of 2.1% FWHM and a reflectivity of 50.1% at 13.5 nm. A first demonstration of the use of such a mirror in the existing FC2 setup showed a more than fourfold reduction of the spectral correction. The next step would be to move to the in-system bandwidth corresponding to the bandwidth of a full, 11-bounce EUVL system. By applying specially designed multilayer optics, such a system bandwidth can be mimicked by a single mirror, which is then compatible with the FC detection concept (Fig. 27.5).30,31 Apart from these evolutions in multilayer capabilities, the FC metrology equipment is also gradually evolving, incorporating for instance in situ EUV alignment using luminescent materials such as YAG:Ce crystals.32 Diagnostics are also becoming more compact, for example, as in the FC3 system, which combines the classic FC metrology concept and an EUV telescope for inband source size measurements in a single, more compact device (Fig. 27.6). 27.6 Summary and Future Directions The rapid progress of EUV source development and an increase in commercial interest will have the consequence that a considerably larger fraction of the results becomes proprietary. In response, the nature of FC may gradually change into a more facilitating cross-calibration-like activity. For the coming years, though, a
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Figure 27.6 Latest version of the FC equipment, allowing EUV and OOB source characterization and EUV source imaging.
continued need to assess the progress of EUV source performance can be foreseen, as well as a need to have a noncommercial liaison activity on EUV metrology equipment in a position between EUV source suppliers and synchrotron-based or lab-scale calibration facilities. The FC formula is well suited for that purpose, though possibly with small adaptations. In general, the range of available EUV metrology equipment is becoming noticeably broader, with more emphasis on the ability to monitor system-specific source parameters such as true inband power, inband source size, and spectral contributions in the VUV.33 This development calls for an ongoing standardization effort in order to continue the development of EUV source measurement procedures. Acknowledgments The FC activities described are part of the research program of the Stichting voor Fundamenteel Onderzoek der Materie (FOM), with financial support from the Nederlandse organisatie voor Wetenschappelijk Onderzoek (NWO) and the Dutch Technology Foundation (STW). The pre-study on portable diagnostics was sponsored by the Centrum voor Plasmafysica en Stralingstechnology (CPS), and the initial FC project by ASML (Veldhoven); continuations through FC2 were sponsored by International SEMATECH through project LITH150 and by the European Union through the INCO program.
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The authors gratefully acknowledge the numerous and essential contributions from the different source developers: PLEX LLC (Cambridge, MA), Sandia National Laboratory (Livermore, CA), Cymer (San Diego, CA), Fraunhofer Institute for Laser Technology (Aachen, Germany), XTREME technologies (Göttingen and Jena, Germany), Philips Extreme (Aachen, Germany), Lawrence Berkeley National Laboratory (Berkeley, CA), CREOL (Orlando, FL), the calibration activities at PTB (Berlin) and NIST (Gaithersburg, MD), and participants in multilayer design (Crystallography Institute, Moscow, and FOM) and in fabrication (FOM). References 1. G. D. Kubiak, K. W. Berger, S. J. Haney, P. D. Rockett, and J. A. Hunter, “Laser plasma sources for SXPL: production and mitigation of debris,” OSA Proc. Soft X-ray Proj. Lithog. Top. Meet. 18, 127–131 (1993). 2. T. Wilhein, S. Rehbein, D. Hambach, M. Berglund, L. Rymell, and H. M. Hertz, “A slit grating spectrograph for quantitative soft x-ray spectroscopy,” Rev. Sci. Instrum. 70, 1694–1697 (1999). 3. A. P. Shevelko, L. A. Shmaenok, S. S. Churilov, R. K. F. J. Bastiaensen, and F. Bijkerk, “Extreme ultraviolet spectroscopy of a laser plasma source for lithography,” Phys. Scripta 57, 276–282 (1998). 4. R. L. Kauffman and D. W. Phillion, “X-ray production efficiency at 130 Å from laser-produced plasmas,” OSA Proceedings on Soft-XX-Ray Projection Lithography, Vol. 12, 68–71 (1991). 5. M. McGeoch, “Radio-frequency-preionized xenon Z-pinch source for extreme ultraviolet lithography,” Appl. Opt. 37(9), 1651–1658 (1998). 6. R. Stuik, H. Fledderus, P. Hegeman, et al., “Flying Circus EUV source comparison: Absolute yield, absolute yield fluctuations and contamination,” presented at ISMT Workshop on Extreme UV Lithography, San Francisco, CA (October 2000). Proceedings available at www.sematech.org. 7. R. Stuik, R. Constantinescu, P. Hegeman, et al., “Portable diagnostics for EUV light sources,” Proc. SPIE 4146, 121–127 (2000). 8. FC equipment is currently available from Scientec Engineering,
[email protected]; technical drawings are available via Scientec, FOM, or ASML. 9. F. Bijkerk, E. Louis, G. E. van Dorssen, A. P. Shevelko, and A. A. Vasilyev, “Absolute brightness of laser plasmas in the soft-x-ray emission band,” Appl. Opt. 33(1), 82–88 (1994). 10. L. A. Shmaenok, Yu. Ya. Platonov, N. N. Salashchenko, et al., “Multilayer EUV/X-ray polychromators for plasma diagnostics,” J. Electron Spectrosc. Related Phenomena 80, 259–262 (1996). 11. S. V. Bobashev, L. A. Shmaenok, and V. P. Smirnov, “Advances in absolute radiometry of intense soft-X-ray fluxes,” XVth Int. Conf. on X-Ray and InnerShell Processes, 242–258 (1990).
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12. S. V. Bobashev, A. V. Golubev, Yu. Ya. Platonov, et al., “Absolute photometry of pulsed intense fluxes of ultrasoft X-ray radiation,” Phys. Scripta 43, 356– 367 (1991). 13. R. Stuik, H. Fledderus, C. C. de Bruijn, and F. Bijkerk, NNV Voorjaarsvergadering Sectie Plasmafysica en Stralingstechnologie, Lunteren, The Netherlands (1999). 14. E. Louis, A. E. Yakshin, S. Oestreich, et al., “E-beam coating technology for EUVL optics,” 2nd ISMT Workshop on Extreme UV Lithography, San Francisco, CA (October 2000). Proceedings available at www.sematech.org. 15. V. L. Artsimovich, S. V. Gaponov, Yu. S. Kas’yanov, et al., “Formation of directed intense vacuum ultraviolet radiation from a laser plasma,” JETP Lett. 46(8), 391–394 (1987). 16. S. V. Bobashev, A. V. Golubev, D. A. Mossesyan, et al., “Focusing of soft x rays from a laser-plasma source by a multilayer mirror,” Tech. Phys. 40(10), 1011–1016 (1995). 17. F. Scholze, B. Beckhoff, G. Brandt, et al., “High-accuracy EUV metrology of PTB using synchrotron radiation,” Proc. SPIE 4344, 402–413 (2001). 18. E. M. Gullikson, R. Korde, L. R. Canfield, and R. E. Vest, “Stable silicon photodiodes for absolute intensity measurements in the VUV and soft X-ray regions,” J. Electron Spectrosc. Relat. Phenom. 80, 313–316 (1996). 19. H. Rabus, V. Persch, and G. Ulm, “Synchrotron-radiation-operated cryogenic electrical-substitution radiometer as the high-accuracy primary detector standard in the ultraviolet, vacuum-ultraviolet, and soft-x-ray spectral ranges,” Appl. Opt. 36(22), 5421–5440 (1997). 20. R. Stuik, “Characterization of XUV sources,” Ph.D. Thesis, Technische Universiteit Eindhoven, http://www.rijnh.nl/users/publications/thesis-stuik. pdf (2002). 21. R. Stuik, F. Scholze, J. Tümmler, and F. Bijkerk, “Absolute calibration of a multilayer-based XUV diagnostic,” Nucl. Instrum. Methods A 492(1–2), 305– 316 (2002). 22. R. Stuik and F. Bijkerk, “Linearity of P–N junction photodiodes under pulsed irradiation,” Nucl. Instrum. Methods A 489(1–3), 370–378 (2002). 23. See Chapter 29 in this volume. 24. T. Missalla, M. C. Schuermann, R. Lebert, et al., “Metrology tools for EUVsource characterization and optimization,” Proc. SPIE 5374, 979–990 (2004). 25. S. Alonso van der Westen, C. C. de Bruijn, F. Bijkerk, et al., “Cross-Calibration of Extreme Ultraviolet (EUV) Energy Sensors,” ISMT Technology Transfer Report #04024498A-TR (2004). Available at www.sematech.org/docubase/ abstracts/4498atr.htm. 26. S. Alonso van der Westen, C. Bruineman, F. Bijkerk, and V. Bakshi, “Flying Circus 2 (FC2): Calibration of an Extreme Ultraviolet (EUV) Source at PLEX LLC,” ISMT Technology Transfer Report #04024490A-TR (2004). Available at www.sematech.org/docubase/abstracts/4490atr.htm.
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27. S. Alonso van der Westen, C. C. de Bruijn, F. Bijkerk, and V. Bakshi, Milestone #2 Report, FOM, ISMT (2003). 28. S. Alonso van der Westen, C. C. de Bruijn, F. Bijkerk, and V. Bakshi, “Flying Circus 2: In-band EUV imaging studies at Philips Extreme UV,” ISMT Technology Transfer Report (to be published). 29. L. A. Shmaenok, N. N. Salashchenko, N. I. Chkhalo, et al., “Multilayer based instrumentation developments for EUVL source metrology,” EUVL Source Workshop, Santa Clara, CA (February 2003). Proceedings available at www.sematech.org. 30. F. Bijkerk, S. Alonso van der Westen, C. C. de Bruijn, et al., “FC2 project status & metrology survey,” EUVL Source Workshop, Santa Clara, CA (February 2003). Proceedings available at www.sematech.org. 31. S. Alonso van der Westen, C. Bruineman, E. Louis, et al., “Flying Circus 2 status and update,” EUVL Source Workshop, Santa Clara, CA (February 2004). Proceedings available at www.sematech.org. 32. M. Kroon and R. Stuik, “Luminescent materials for EUV detection purposes,” Proc. SPIE 4343(108), 665–675 (2001). 33. R. Lebert, “EUV source metrology,” EUVL Source Workshop, Dallas, TX (October 2002). Proceedings available at www.sematech.org. Fred Bijkerk obtained a Ph.D. in experimental physics at the Free University Amsterdam (1993). His thesis described the application of a laser plasma source to x-ray and EUVL. In 1990 he became the group leader of the Laser Plasma and XUV Optics Group at the FOM Institute for Plasma Physics Rijnhuizen, Nieuwegein, The Netherlands. His fields of scientific interest include plasma XUV light sources and multilayer XUV and soft-x-ray optics, including applications such as x-ray and EUVL, x-ray microscopy, and XUV and x-ray spectroscopy. Santi Alonso van der Westen obtained an HND in engineering/applied physics in 2002. His thesis on multilayer research was done at FOM-Rijnhuizen, and as a research engineer he took part in various research activities on EUV optics and the FC2 project for plasma EUV source characterization.
Caspar Bruineman studied precision mechanical engineering at the HTS Hilversum in 1993, and did graduate work at FOM Rijnhuizen on the mechanical design of a Schwarzschild EUVL projection system. He has designed several XUV diagnostics and sources, including all the FC systems. Bruineman runs a private company, Scientec Engineering, which specializes in the design and production of high-precision UHV-compatible mechanisms, including EUV metrology.
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Robert Huiting obtained an HND in precision engineering in 2001 and an HND in business engineering in 2003. Since then he has been working at FOM-Rijnhuizen as a research engineer and worked on EUV sources and XUV and plasma diagnostics, including the FC.
René de Bruijn obtained a Ph.D. in physics at the Technische Universiteit Eindhoven in 2004 for laser plasma research performed at FOM. His thesis addressed the characterization and enhancement of EUV emission of laser-produced Xe plasmas. De Bruijn participated in several FC activities. In 2004 he joined XTREME technologies GmbH, where he is involved in EUV gas discharge sources. Remko Stuik obtained a Ph.D. in experimental physics at the Technische Universiteit Eindhoven in 2002 for research performed at FOM on the development of techniques for the characterization and optimization of EUV sources. Stuik was the lead member of the first FC team. His scientific interests include the design and use of optical instrumentation, ranging from visible to XUV wavelengths. Currently Stuik is at the Leiden Observatory and engaged in the development of adaptive-optics-assisted instruments for large ground-based telescopes.
Chapter 28
Plasma Diagnostic Techniques Eric C. Benck Contents 28.1 Introduction 28.2 Surface Accumulators 28.2.1 Witness plates 28.2.2 Quartz crystal microbalances 28.3 Plasma Imaging 28.3.1 Pinhole cameras 28.3.2 Mirror imaging systems 28.3.3 Shadowgraphs 28.3.4 Schlieren imaging 28.3.5 Interferometry 28.4 Electron Diagnostics 28.4.1 Langmuir probes 28.4.2 Thomson scattering 28.5 Ion Diagnostics 28.5.1 Time-of-flight spectrometry 28.5.2 Electrostatic analyzer with TOF spectrometer 28.5.3 Electrostatic analyzer with quadrupole mass filter 28.5.4 Thomson parabola spectrometer 28.6 Neutral-Atom Detectors 28.7 Summary Acknowledgments References
735 736 736 737 738 738 738 738 740 740 742 742 744 745 745 747 750 750 752 754 754 754
28.1 Introduction In order for EUV plasma sources to become the next-generation lithographic (NGL) source, significant obstacles still need to be overcome. Improvements in conversion efficiency (CE), plasma stability, and component lifetimes are required. Although the final goal is to produce a suitable 13.5-nm light source, solving the full range of problems will require a more thorough understanding of the plasma than just the EUV optical emission. Because of the complex nature and extreme 735
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conditions produced in the EUV plasma sources, many different plasma diagnostics are needed to fully characterize these EUVL sources. Although the development of EUVL light sources is a relatively recent endeavor, similar plasmas have been utilized for many years for other applications. LPPs have been used for applications ranging from laser drilling to x-ray lasers. DPPs have been investigated as potential nuclear fusion sources and also as xray sources. Consequently, suitable plasma diagnostics have been developed over many years for the study of these types of plasma sources. This chapter will concentrate on plasma diagnostics not based on opticalemission measurements. Although measurements of the optical emissions from these plasmas provide a great deal of information, many of these techniques have been discussed previously in Chapter 27. Consequently, this chapter will concentrate mainly on diagnostics of emitted plasma debris and other basic plasma properties such as electron density and temperature. 28.2 Surface Accumulators Surface accumulators are typically designed to monitor plasma-surface interactions within the plasma. While extremely important, they provide very limited, indirect information concerning the actual plasma conditions. In EUVL plasmas, one of the goals is to minimize mirror degradation, and consequently plasma surface erosion or deposition is slow. Surface accumulators typically need to be exposed to the plasma for an extended period of time. Although some in situ measurements such as mirror reflectivity can be performed, most measurements that will provide information concerning plasma conditions require ex situ measurements of the accumulator. Typically, no spatial or temporal information is obtained using these techniques. 28.2.1 Witness plates Although primarily used for monitoring the degradation of optical surfaces in EUVL sources, witness plates can also be utilized as a simple plasma diagnostic. Material ejected from the plasma can form a deposit on the surface or, if the particle energy is high enough, embed beneath the surface. Even if the surface is being etched, some of the plasma debris may still reside beneath or on the surface. After an extended exposure to the plasma, a post mortem analysis of the witness plate can be performed to identify the chemical identity of the deposited materials. A wide variety of different surface analysis techniques can be applied to analyze the witness plates. The chemical composition of material on the witness surface can be obtained from such techniques as x-ray photoelectron spectroscopy (XPS) or Auger electron spectroscopy (AES). Surface sensitivities better than 1012 atoms/cm2 for certain materials can be obtained.1 Depth profiling of material embedded in the surface can be achieved by sequentially combining these techniques with ion milling. Even higher surface sensitivity can be ob-
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tained using secondary-ion mass spectroscopy (SIMS), achieving sensitivities of 109 atoms/cm2 .1 Microscopic analysis of the surface depositions can be very important as well. The presence of concentrated surface deposits instead of a uniform deposition layer can be evidence of large clusters or droplets being emitted from the EUV light source. Surface scanning techniques such as scanning electron microscopy (SEM) or atomic force microscopy (AFM) can provide very high spatial resolution, but probably will not have the necessary chemical discrimination between different materials. Reasonable microscopic imaging of the surface can be done with either SIMS or AES with spatial resolutions on the order of 0.1 and 1 µm, respectively.1 One problem involved with witness plates is that not all surface depositions are related to plasma-surface interactions. EUV radiation can crack carboncontaining molecules, resulting in surface deposits of carbon.2 Hydrocarbon molecules can come from a variety of different sources, including outgassing from the photoresists.3 The presence of this deposition mechanism can be verified by inserting an EUV transmitting filter between the plasma and the witness plate. In many cases most of the carbon deposits can be attributed to this EUV cracking mechanism.4 28.2.2 Quartz crystal microbalances Quartz crystal microbalances (QCMs) can provide slow time-resolved in situ measurements of the etching or deposition processes. The mass of material being added to or removed from the surface of a QCM can be monitored by changes in the crystal’s resonant frequency. Because thermal, vibrational, and electrical noise can influence the measurement of the crystal resonant frequency, operating with an exposed-unexposed pair of QCMs can provide an in situ reference to improve measurements. The surface of the QCM can essentially be coated with any material desired for testing plasma-surface interactions. As with the passive witness plates, in order to determine what is causing the mass change to the QCM surface, ex situ surface analysis is typically required. Although QCMs have been used to analyze many EUVL sources, the research group of Ruzic at the University of Illinois has been using both QCM and witness plates as an important diagnostic for plasma debris mitigation techniques.5,6 This work is described in more detail in Chapter 36. Ruzic’s group has combined QCMs with a foil trap composed of foil tubes with a 5:1 length-to-diameter ratio. This trap acts as a collimator and allows limited spatial imaging of the material emitted from the plasma. This technique has been used to study the debris emitted from a large dense plasma focus (DPF) source. The group has been able to distinguish between debris emitted from the main plasma pinch and the rundown region plasma that occurs before the main plasma pinch.
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28.3 Plasma Imaging Plasma imaging techniques provide a direct measure of the spatial extent of the plasma. Not only does this type of technique provide important information concerning the evolution of the pulsed plasma, it is also important for understanding the optical properties of the emitted EUV radiation. Imaging of EUV plasmas is complicated by the lack of refractive materials for lenses. Therefore, lensless techniques such as pinhole cameras or mirror optics are required. Optical spectroscopy techniques can often be combined with plasma imaging, but these techniques are covered in more detail in Chapter 27. 28.3.1 Pinhole cameras Because of its simplicity, one of the most widely used imaging diagnostics is the pinhole camera.7–17 Essentially all that is required is a pinhole and a 2D light detector such as photographic film or a CCD array. The magnification of the camera is determined by the ratio of the pinhole-detector distance to the pinhole-object distance. Normally, some type of foil filter is used to restrict the range of photon energies imaged by the camera. Even with a foil filter, the pinhole camera still images a significant amount of out-of-band (OOB) radiation. The ultimate resolution of the pinhole camera is restricted by the interference properties of the imaged light. The image of a point object is transformed into a Fresnel diffraction spot of the pinhole on the image plane.18 But in addition to this fundamental limit, there can be other factors degrading the image, including the finite pixel size of the CCD and the response of intensifying microchannel plates (MCPs).19 28.3.2 Mirror imaging systems An alternative imaging technique is to use reflective optics in the imaging system. Using mirrors coated with the same coating as the projection optics results in only the inband radiation being imaged. Diagnostics using either single or multiple mirrors have been used to measure the spatial extent of the 13.5-nm plasma.4,20–22 Significant variations in plasma size as measured between the filtered pinhole camera and mirror optics systems show that different plasma processes are involved in the optical emissions. 28.3.3 Shadowgraphs A shadowgraph is a very common technique to monitor gradients in the index of refraction of a transparent medium. As a collimated beam of light passes through the sample, light rays are slightly deviated so that light bends toward regions of higher refractive index and away from regions of lower refractive index. The resulting image of the light formed on a distant screen will show light and dark regions corresponding to the inhomogeneities of the sample perpendicular to the
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light beam. The technique was first used by Johannes Wiesel23 in 1649 and is now commonly used with a variety of different applications ranging from the thermal convection in fluids24 to the formation of shock waves.25 In the case of EUVL plasmas, the plasma index of refraction is determined by the electron density, so the shadowgraph technique measures gradients in the electron density. Although the technique was originally developed with an extended broadband light source, the development of high-intensity pulsed lasers has significantly increased its range of application. Using a pulsed laser enables measurements of transient plasmas such as those found in EUVL sources. Combining this with a CCD camera enables measurements of the electron density gradient from each plasma pulse. The technique is limited to the regions of the plasma that remain transparent. Consequently, portions of the plasma that exceed the critical plasma density cannot be probed using this technique. Researchers at the University of Central Florida (UCF) have used this and other similar optical diagnostic techniques to study EUV LPP sources.26 They have studied a variety of different targets, including water and water-tin droplets, in an LPP. A schematic of their experimental apparatus is shown in Fig. 28.1. The laser plasma was created with the fundamental of a Nd:YAG laser with a 9-ns FWHM duration focused onto the target droplet. The second harmonic of the laser, with a 2.5-ns duration, was then used to probe the plasma with a spatial resolution of 5 µm. The shadowgraph was then recorded with a CCD. The measurements indicate that the
Figure 28.1 Schematic of a shadowgraph and schlieren imaging system used at UCF. (Reprinted from Ref. 26 with permission from The Institute of Pure and Applied Physics, Japan.)
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plasma produced on the side of the incident heating laser formed symmetric fringes indicative of spherical symmetry. Shadowgraphs have also been used to study DPF devices. Gupta et al.27 from the University of Delhi, India, have used this technique to study a sequential DPF device that has a segmented anode. The plasma was illuminated by a homemade nitrogen laser (λ = 337 nm) with a 1-ns pulse width. The images were recorded with a high-speed Polaroid film. Jitter in the plasma focus times was a significant problem. A large number of images were required to record the complete temporal behavior of the plasma. One variation of the standard shadowgraph is resonance shadow imaging. In this technique, a tunable pulsed laser is used as the illumination source. By tuning the laser into resonance with an atomic transition of material in the plasma, the atomic density within the plasma can be determined. In essence, the normal shadowgraph becomes overlaid with an absorption image. This technique has been used to study the laser plasmas from solid tin and lead targets at the University of Florida.28 A 35-ps-duration Nd:YAG laser was used create the plasma on solid targets and also to pump a tunable dye laser for the diagnostic. Another application of shadowgraphs for EUVL sources has been to monitor the stability of the laser target before irradiation by the laser. Lin et al.29 used this technique to study a multikilohertz water-droplet LPP source. They utilized shadowgraph imaging to demonstrate that the laser-generated plasma did not destroy adjacent water-droplet targets. 28.3.4 Schlieren imaging Schlieren imaging is very similar to shadowgraph measurements. The main difference is that the light transmitted through the sample is refocused and a focal-point stop blocks all nonrefracted rays. The refracted waves can then form interference patterns with light scattered off the focal-point stop. This results in a very highcontrast image in which the interference fringes are perpendicular to the index-ofrefraction gradient. Since the index of refraction of the plasma is due mainly to the electron density, this diagnostic also measures the gradients in the electron density. Researchers at UCF have also been using the schlieren imaging to monitor their EUV plasma sources.26 The experimental diagnostic is essentially the same as that previously described for the shadowgraph, with the inclusion of a pin stop at the focal point of a f/3 imaging lens. This system results in a magnification of 18× with a spatial resolution of about 5 µm. These workers used both schlieren imaging and shadowgraph measurements to study a water-droplet laser-plasma source. 28.3.5 Interferometry Interferometry of plasmas measures the optical phase shift in the light that traverses the plasma. It is typically assumed that the optical beam path is not being significantly deviated by optical gradients as in shadowgraphs and schlieren imaging. The optical phase shift is due to the optical index of refraction of the plasma, which is
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related to the electron density. The phase shift is actually measured by interfering the probe beam sampling the plasma with an unperturbed reference beam. The resulting image of interference fringes provides a measure of the spatial distribution of electron density within the plasma. A variety of different geometries can be used to create the probe and reference beams for interferometry measurements. One such configuration is the shearing interferogram and has been used by Qi et al. to study a DPF source.30 A schematic of such an optical configuration is shown in Fig. 28.2. A 10-µJ, 3-ns-FWHM, 600-nm pulsed laser was used to illuminate the plasma. After passing through the plasma region, the light entered a 50:50 beamsplitter. A series of two mirrors directed the reflected and transmitted laser beams along similar paths but in opposite directions. The beams were then recombined onto a sheet of photographic film. The two beams were not perfectly aligned, and in the overlap region between the transmitted and reflected beams a series of parallel interference fringes formed in the absence of any plasma. The photographic images were later digitized for further data analysis. Clear measurements could be obtained during the rundown phase, but not within the actual plasma pinch. The current sheath was measured to have a current density of 3.3 × 1018 cm−3 . A very similar type of interference technique is the polarized-light interferometer. This has been used by the research group of Prof. Richardson at UCF to study LPPs.31 A schematic of this diagnostic is shown in Fig. 28.3. Two polarizers, P1 and P2 , were oriented either parallel or perpendicular to each other. After the laser light passed through the plasma, a Wollaston prism separated two beams with different polarizations. The beams were then partly overlapped on a CCD detector. Without a plasma, a series of parallel interference fringes formed in the overlap region, just as in the shearing interferogram. For these measurements, the
Figure 28.2 Schematic of a shear interferometry apparatus.
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Figure 28.3 Schematic of a polarization interferometery apparatus. P1 and P2 are polarizers, and L is a focusing lens. (Reprinted from Ref. 31 with permission from the American Institute of Physics.)
laser source was the second harmonic of the same Nd:YAG laser used to create the LPP from water droplets. A special pulse-slicing technique was used to shorten the second-harmonic laser pulse to approximately 1 ns from the original 6 ns. A spatial resolution of about 5 µm was achieved. The resulting interferograms obtained by Prof. Richardson’s research group showed fringes which, to first order, were spherically symmetric on the irradiated side of the droplet. On the rear of the droplet, there was evidence of some material jets and a low-density plasma. At the center of the image, the interference pattern was blocked by the plasma, which exceeded the critical density of 4 × 1021 cm−3 for the laser probe. Because the plasma seemed to exhibit spherical symmetry on the illuminated side of the droplet, the resulting fringe shifts could be Abel-inverted to determine the actual spatial plasma density distribution. An example of such spatially resolved data is shown in Fig. 28.4. 28.4 Electron Diagnostics Optical emission measurements have indicated that electron temperatures on the order of 30 eV occur in EUVL sources optimized for 13.5-nm emission from xenon. But it is the nonthermal electrons that drive many of the important plasma processes, including the generation of high-energy ions. Although the electrons are probably not directly responsible for much of the optics erosion found in EUV sources, they certainly play an important role in the ion and neutral-atom behavior. Several of the plasma imaging techniques described in Sec. 28.3 (shadowgraphs, schlieren, and interferometric imaging) provide information on the spatial distribution of the electron density. This section will discuss two additional nonimaging electron diagnostics that can provide information related to both the electron temperature and the density. 28.4.1 Langmuir probes Langmuir probes were one of the fundamental techniques first used in plasma diagnostics. Essentially, a biased electrode was inserted into the plasma, and the result-
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Figure 28.4 Electron density (cm−3 ) distribution plot obtained by Abel-inverting polarization interferometry measurements from LPP water-droplet target. (Reprinted from Ref. 31 with permission from the American Institute of Physics.)
ing current provided information concerning the properties of the plasma. A great deal of information can be determined from this simple diagnostic, including electron and ion densities and electron distribution functions. Unfortunately, placing the biased electrode in the plasma can, under certain circumstances, significantly perturb the plasma, making the results unreliable. Langmuir and other types of electrostatic probes have been used frequently to study LPP sources. Unfortunately, the quantitative results obtained from Langmuir probes in these plasmas are of questionable quality.32 Secondary-electron emission from the probe surfaces can significantly alter the measured signals. Over time, deposition or oxidation on electrode surfaces can change in an unpredictable manner the already poorly quantified secondary-electron emission coefficient.33 Because the plasmas in EUV sources are rapidly expanding, a different theoretical treatment of the data is typically required, similar to that derived for moving probes. The ion saturation current Ii can be approximated by Ii = (1 + ε)eU A ni zi , where ε is the secondary-electron emission coefficient, U is the plasma velocity, A is the cross-sectional area of the probe perpendicular to the flow, ni is the density of an ion j , e is the electric charge, and zi is the charge state of the ion.34 The research group at Sandia National Laboratories in Livermore, CA, has attempted to make Langmuir probe measurements of its LPP source.35,36 A stainless steel spherical Langmuir probe approximately 6.35 mm in diameter was located 12.7 cm from the laser focus. Ion saturation currents were monitored with a −350-V bias. The Langmuir probe data indicated the presence of ions long after
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the laser shot. Such low-energy ions could contribute to a continuum ion background when a high-repetition-rate laser is used. 28.4.2 Thomson scattering Thomson scattering measurements can provide information concerning the electron temperature, electron density, and average ion charge state of plasmas. This information is obtained from the frequency shifts of light scattered from the plasma. The scattered radiation is typically quite small and often difficult to measure. Great care also is needed to suppress scattered laser light from optical components and other surfaces within the plasma vacuum chamber. Carefully designed beam dumps, optical baffles, and polarizing filters are often used to help reduce the scattered laser light. In addition, the scattered radiation must be distinguished from the background of optical emissions from the plasma. The spectrum of scattered light in a Thomson scattering experiment is determined by the parameter α = (λ/4πλD ) sin(θ/2), where λD is the Debye length, θ is the scattering angle, and λ is the wavelength of the incident laser light. When α 1, the spectrum is directly related to the electron energy distribution function. If the plasma has a well-defined electron temperature, the scattered light will have a Gaussian shape. When α 1, the collective motion of the plasma becomes dominant. The scattered spectrum is dominated by a central peak at ω0 and satellite peaks at ω0 ± ωp , where ω0 is the incident laser frequency and ωp is the plasma frequency. The width of the central peak is associated with the ion motion and can be used to determine the ion temperature. The satellite peaks can form from both the electron (ωpe ) and ion (ωpi ) plasma frequencies. The plasma frequency is ωpx = (4πnx e2 /mx )1/2 , where nx and mx are respectively the electron (x = e) or ion (x = i) density and mass. Therefore, by measuring the plasma frequencies from the Thomson scattering spectrum, the charged-particle densities can be determined. The ratio of the electron and ion densities can then be used to estimate the average ion charge state in the plasma. Thomson scattering has not been used widely as a diagnostic for EUV or other similar plasma sources. The intense optical emissions from these plasma sources make measuring the weak scattered light very difficult. The technique has been applied by Chenais-Popovics et al.37 at the Laboratoire pour l’Utilisation des Lasers Intenses facility at École Polytechnique, France. They studied the properties of a laser-produced gas-jet xenon plasma. Instead of having a separate laser for the Thomson scattering, they measured the scattered light originating from the same laser pulse used to create the plasma. The xenon target was a sonic gas jet formed with a 1-mm-diameter nozzle. The nozzle created a parabolic density profile that was essentially uniform over the central 400 µm of the jet. A frequency-doubled Nd:glass laser was focused into a 160-µm-FWHM focal spot. The laser pulse was flat-topped with a 650-ps duration. The scattered light was collected at 45 deg to the incident laser beam and observed from a 200 × 100 × 100-µm3 volume. The estimated scattering parameter was α = 3.43, and therefore the spectrum was
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dominated by the collective plasma motions. Two separate spectrometers were used to measure the electronic and ion satellite peaks. A high spectral resolution (0.025 nm) was used to measure the ion plasma frequency, and a lower spectral resolution (10 nm) for the electron plasma frequency. They found for the condition measured that the electron temperature Te = 415 ± 40 eV, Z = 27.4 ± 1.5, and ne = (1.30 ± 0.05) × 1020 cm−3 . This LPP source is significantly different from other EUV sources in which electron temperatures on the order of 30 eV optimize the 13.5-nm radiation from xenon.4 28.5 Ion Diagnostics It is expected that the ion flux from the EUVL sources will be the main factor in source problems involving optics degradation. Even small numbers of highly charged ions could have a big effect on surface erosion due to their high sputtering efficiency. In addition, unexpected ions could be present due to erosion or melting of electrodes or outgassing of materials such as resists. Being able to characterize the ion flux from the plasma can aid in source optimization and damage mitigation techniques. 28.5.1 Time-of-flight spectrometry The pulsed operation of the various EUV light sources lends itself readily to timeof-flight (TOF) spectroscopy. Because of its simplicity, it has been used by many different research groups to measure plasma debris. This technique is based on measuring the amount of time required for charged particles to travel a known distance. The arrival time t of any ion depends on both its energy and mass according to the relation t = d/(2E/m)1/2 , where d is the distance of the detector from the plasma, E is the initial energy of the ion, and m is the ion mass. Therefore, this technique measures the E/m ratio of ions ejected from the plasma. If the mass of the ions is known, then the ion energy distribution can be determined. Any factor contributing to the uncertainty in the timing of the ion signals results in an uncertainty in the E/m ratio. One such factor is the lifetime of the plasma. The creation time of the ejected ions must be significantly less than the spread in ion arrival times at the detector. For LPPs, laser pulse durations are typically 10 ns or less. DPPs can take hundreds of nanoseconds to form, but the actual pinch typically lasts for only tens of nanoseconds.4,38,39 Timing jitter of the actual pinch formation can also be a significant problem. The finite lifetime of the plasma can often be dealt with by choosing a sufficiently long ion path length. Typically, the ion path lengths have ranged from around 50 to 400 cm. In most TOF measurements, x rays create a spurious signal, coinciding with the ion creation time, that can be used to initiate the timing of the subsequent ion signals. Another factor is the assumption inherent in these measurements that the ions travel with essentially constant velocity. This requires that the main accelerating electric fields be confined to a small distance compared to the total ion path length.
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A very similar issue is ion energy loss due to collisions with the background gas. In a few cases, the background gas pressure can be kept low enough so that the collision mean free path is longer than the measurement length. But more frequently, the mean free path of ions is significantly less than the desired total ion path length. In these cases some form of differential pumping is required. A small aperture allows the ions from the plasma to enter a low-pressure region in front of the ion detector. If the aperture cannot be located less than a collisional mean free path from the detector, the distance in the low-pressure region should be many times longer than the path length in the higher-pressure plasma chamber. Otherwise, timing errors due to fast ions losing energy in collisions near the aperture will perturb the measurements. The presence of the entrance aperture has another benefit in that sheaths forming on the aperture will help shield the detector from lower-energy electrons. Otherwise such electrons could alter the apparent measured flux of high-energy ions.32 Still another issue with TOF measurements is the acceptance angle to the diagnostic. Because a long path length is usually necessary after the entrance aperture, the acceptance angle of incoming ions is typically very small. Consequently, ions that have undergone collisions before entering the entrance aperture will often not be detected, since they are no longer traveling in a straight line from the initial plasma. Therefore, most of the TOF signal will arise from those ions that do not undergo collisions, and consequently the measured ion energy distribution will be skewed to higher energies.35 The ion flux from most EUVL sources is sufficiently high that the ion current can be detected using a Faraday cup. The cups are typically biased at a negative voltage in order to collect all the ions and repel stray electrons. If care is not taken, the Faraday-cup signal is prone to uncertainty due to the emission of secondary electrons. This is a serious problem when highly charged ions are present, since the secondary-electron emission coefficient increases rapidly with ion charge state. It is possible to suppress the secondary-electron emission by a variety of different techniques. A negatively biased aperture or grid at the entrance to the cup can trap the secondary electrons. Secondary-electron emission can also be suppressed by choice of the materials of the Faraday cup.40 Designing the cup with a large aspect ratio or filling its interior with a metallic honeycomb structure can also reduce the probability of the secondary electrons escaping.41 When the current flux is too small for the use of a Faraday cup, due either to a small entrance aperture or a long path length, amplified detectors such as a multichannel plate (MCP) or a channeltron can be used. MCPs have been used frequently for this application because their large surface area helps reduce problems with detector saturation. Variations in the secondary-electron emission can still be a problem, particularly when dealing with different ion charge states. The secondary-electron emission variations are less of a problem when the detectors can be operated in a single-ion counting mode, where the magnitude of each current pulse is not measured. At UCF, TOF detection has been used to study an LPP source with water and water-tin droplets.42 The detector consists of a Faraday cup, typically biased to
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−60 V, located 50 to 150 mm from the plasma. Differential pumping is not required because of the low operating pressure (1.3 × 10−3 Pa). Other than the entrance to the Faraday cup, there are no apertures restricting the ion beam. Since ions with significantly different masses (H, O, Sn) are expected from a water-droplet-based source, it is not possible to convert the basic TOF data into ion energies. These measurements were mainly used for comparison with the electrostatic-analyzer TOF data described in Sec. 28.5.2. The LPP source at Sandia National Laboratories in Livermore, CA, also has a TOF detector to characterize the plasma.35 A 1-mm aperture is located 15.7 cm from the laser focus, and the main vacuum chamber has an operating pressure ranging from 0.24 to 0.467 Pa (1.8 to 3.5 mTorr). A Faraday-cup detector was located at a distance of 109 cm from the plasma. Ion energies were found to vary with laser power. Although the peak of the ion energy distribution was around 10 keV, ions with energies as high as 60 keV were measured. Operating the source with the lower pressure (0.24 Pa) seemed to increase the number of low-energy ions.36 The research group headed by Dr. Sublemontier from the EXULITE project at CEA Saclay has also been utilizing TOF measurements to characterize LPP plasmas.43,44 The ions traverse a distance of about 10 cm in the main chamber (p < 0.1 Pa) before entering a 1-mm aperture. The group has reported finding debris from a Xe-jet LPP source with a maximum ion energy of 15 keV.44 More extensive work has been published involving TOF measurements of LPP with cryogenic Ar and N2 jets. A 1-mm entrance aperture is located approximately 10 cm from the LPP, which was maintained with an operating pressure of about 0.1 Pa. It is followed by a 20-cm, independently pumped flight tube and a 50-cm free-flight section within the spectrometer, which is pumped to a pressure better than 10−4 Pa (10−6 mbar). An electron multiplier was used as the detector. A postacceleration voltage was sometimes applied in front of the detector, which enabled some discrimination between ion charge states for low-energy ions. A negatively biased entrance grid was used to verify that electrons made a negligible contribution to the signals. The measurements found very high energy ions being emitted from the plasma, some exceeding 200 keV for the Ar jet. The energy distributions varied significantly with laser pulse duration, with the highest energies found for a pulse duration of 2.25 ps. Although a complete data set was not obtained for the Ar jet, the energy distribution appeared higher than that from the N2 jet. Analysis of the erosion of the jet nozzle suggests that additional arc discharges were occurring between the LPP and the nozzle, creating additional surface damage. 28.5.2 Electrostatic analyzer with TOF spectrometer Electrostatic analyzers (ESAs) consist mainly of two curved deflection electrodes. These electrodes create a radially directed electric field through which entrance and exit apertures restrict the ions to travel along a circular path with a known radius. In terms of the applied voltage, assuming the ions travel midway between the plates,
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the energy-to-charge ratio becomes equal to E/q = V / ln(b/a), where V is the applied voltage, q is the ion charge, and b and a are the radii of the deflection electrodes. Typically, ESAs are not used alone but in combination with a mass spectrometer. The simplest combination is an ESA with a TOF spectrometer. Consequently, both the E/q and the m/q of the transmitted ions can be determined. Because the detector is no longer directed at the plasma, spurious signals due to x rays and fast electrons are not present. Consequently, an external timing signal from the plasma is necessary to measure the ion arrival times. The research groups of both Richardson at UCF42 and Komori at EUVA45 have used this technique. Schematics of their experimental apparatus are shown in Fig. 28.5 and Fig. 28.6, respectively. The group at UCF uses a 90-deg ESA.42 The base pressure in the main vacuum chamber is below 1.33 × 10−2 Pa (1 × 10−4 Torr), and consequently does not require any differential pumping. In order for the electron multiplier detector to operate properly, the vacuum must be maintained below 1.33 × 10−3 Pa (1.0 × 10−5 Torr). The entrance aperture is 10 cm from the LPP with a total path length of 64 cm. The different ions could be easily distinguished by the detector at the measured energies of 250 and 313 eV. The ESA at EUVA used by Komori’s research group is a commercial device.45 It is located in a separate vacuum chamber that is differentially pumped. The entrance aperture to the differentially pumped region is 42 cm from the LPP, and the ions traverse a total distance of 845 cm. The analyzer deflects ions through an angle of almost 180 deg, and they are then detected with an MCP detector. Excellent mass resolution is obtained, and the natural isotope abundance for each charge state can be easily resolved. The group has been using its ESA-TOF detector to study an LPP source using a Xe jet. A typical measurement is shown in Fig. 28.7. Only Xe ions have been observed, and the ion charge states were ≤ 6+. The most
Figure 28.5 Schematic of TOF and ESA-TOF diagnostics at UCF (reprinted from Ref. 42).
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Figure 28.6 Schematic of the ESA-TOF diagnostic and neutral-atom detector at the Hiratsuka Research & Development Center, EUVA (reprinted from Ref. 45).
Figure 28.7 Typical ESA-TOF measurements from an LPP of a Xe jet with an 8-ns, 100-mJ laser (reprinted from Ref. 45).
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abundant ion charge state was Xe2+ . The maxima of the ion energy distributions were approximately at 3 and <1 keV for the 8-ns and 150-ps laser pulse widths, respectively. The maximum ion energies were approximately 8 and >10 keV, respectively. 28.5.3 Electrostatic analyzer with quadrupole mass filter One very powerful mass-spectroscopic technique is to combine an ESA with a quadrupole mass filter. Alternating radio frequency (rf) fields in the quadrupole transmit only those ions with a specific mass-to-charge (m/q) ratio. This technique has been used frequently to study mass-resolved ion energy distributions from a wide variety of plasmas. Unlike TOF spectroscopy, this technique does not depend on precise ion timing to make measurements. This enables the diagnostic to examine ions not directly created by the laser-droplet interaction or ions that have been undergoing collisions. The possibility of ions originating from longerlived plasmas can be inferred from the Langmuir-probe data taken at Sandia35,36 and from the nozzle erosion patterns observed by Sublemontier’s research group.43 The technique can be utilized for the suppression of background noise as well as time-resolved ion flux measurements. A commercial mass-resolved ion energy detector (the Hiden EQP massresolved ion energy analyzer∗ ) is being utilized as part of an effort from NIST to study the ion fluxes from EUVL sources. A schematic of the device is shown in Fig. 28.8. It has been utilized for studying a variety of other plasma sources, including various semiconductor etching plasmas.46 It has mass and energy ranges of up to 300 u and 1100 eV respectively. Previous TOF measurements of the Sandia LPP source have indicated that the peak ion energy is on the order of 10 keV.35 In order to measure such high-energy ions, the entire mass spectrometer will be biased to approximately 10 kV. A high-voltage vacuum break will insulate the spectrometer from the grounded vacuum chamber, and optoelectronic isolators will be used to isolate the data-acquisition computer. One of the key advantages of utilizing this particular diagnostic is that the ESA is maintained at a constant voltage and the ion energy is selected by biasing the ESA, mass quadrupole, and detector. Therefore all the ions reach the detector with the same energy, and there is no variation in detector sensitivity with the initial ion energy. This detection scheme will be able to clearly distinguish between ions immediately ejected from the plasma during the laser pulse and those that might be emitted later from a decaying plasma in the chamber. 28.5.4 Thomson parabola spectrometer The Thomson parabola spectrometer has the distinct advantage over other ion spectroscopy techniques that it can collect the entire ion energy spectrum from a single ∗ Certain commercial equipment, instruments, and materials are identified in this chapter to specify adequately the experimental procedure. Such identification does not imply recommendation or endorsement by the National Institute of Standards and Technology, nor does it imply that the materials or equipment identified are necessarily the best available for the purpose.
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Figure 28.8 Schematic of a commercial ESA–quadrupole-mass-filter ion diagnostic. Device also includes ionizer for residual gas analysis (RGA). (Courtesy of Hiden Analytical Ltd.46 )
plasma pulse. Separate uniform magnetic and electric fields deflect an ion beam from the plasma into a parabolic curve on a 2D detector surface. Each type of ion will be deflected into a different parabolic arc, with the ion energy determined by the distance along the arc. Measuring the ion intensity as a function of distance along the arc determines the ion energy distribution function. It has been used frequently to study very high energy plasma sources.47–49 Thomson parabolas are formed from three parts: collimator, deflection fields, and a 2D detector. The collimator is typically a series of apertures located at the entrance of the spectrometer. The diameter of the ion beam determines the thickness of the measured parabolic curve and limits the resolution between ions with different q/m ratios. The choice of the magnetic and electric field strengths is very important. They need to be chosen to match the expected range of q/m and ion energy. To first order, the ions with a charge to mass ratio q/m will be deflected on the detector by x = (q/m)(EL2 /2v 2 ) and y = (q/m)(LB/v), where E is the electric field strength, B is the magnetic field strength, L is the distance from the fields to the detector, and v is the ion velocity. Ions with too low an energy will be deflected off the detector surface, and high-energy ions will be deflected too little to resolve the different q/m values. Typically, varying the electric field is easy, but the magnetic field is usually fixed by the strength of the permanent magnets. Thomson parabolas designed for very high energy plasmas typically have used either photographic film or solid-state nuclear track detectors. Solid-state nuclear track detectors require ion energies typically >100 keV and therefore will not work
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with EUV plasma sources, where the maximum ion energies are on the order of tens of keV. Also, pulsed EUVL sources will need to operate at repetition rates on the order of 7 to 10 kHz, so that insertion and removal of the film begins to become a problem. Consequently, the best solution for a detector array is an MCP coupled with a phosphor. This will enable true single-shot measurements. Using a time-resolved imaging system with the MCP can also enable measurements of the time evolution of the plasma. Because an MCP requires a base pressure on the order of 10−4 Pa (10−6 Torr), the Thomson parabolas require differential pumping. Regardless of the type of detector, the Thomson parabola needs to be well calibrated. The sensitivity of the detector array can vary significantly with ion energy and charge state. Stray fringe fields may also deflect the beam in unexpected fashion. As a result, calibration of the spectrometer with ion beams of known properties is important for interpreting the final experimental results. Although there does not appear to be any published record of Thomson parabolas being used to study EUVL sources, there are plans in several research groups to do so in the near future. Martin Richardson’s research group at UCF has assembled a Thomson parabola with a large-surface-area MCP detector, which should be capable of measuring ions in the range from 100 eV to 10 keV.50 The research group at Sandia National Laboratories at Livermore have also been working to install a Thomson parabola on their LPP.36 They are modifying a spectrometer designed for higher ion energies to work in the expected energy range of their LPP. The original high-energy nuclear track detector is being replaced with a MCP-phosphor detection system.
28.6 Neutral-Atom Detectors Measurement of fast neutrals in EUV plasma sources is difficult. These fast neutrals can be produced by charge-exchange collisions with fast ions. Typical optical diagnostics are difficult to employ. Except for some of the faster optical transitions, the lifetime of most of excited fast neutrals is longer than the collision time with the plasma chamber. This makes more traditional optical emission and laser-induced fluorescence measurements difficult to perform in these short-lived plasmas. There have been only a limited number of attempts to measure fast neutrals in EUV plasma sources. Doria et al. found some evidence of fast neutrals using a TOF spectrometer with a movable biased Faraday cup.51 They were measuring the plasma properties of an LPP formed with a XeCl laser on a solid copper target. At distances under 20 cm from the target, the application of high bias voltages would result in a plasma breakdown. The researchers attributed this to the arrival of neutral atoms at the Faraday cup. Near the source, the neutral flux lasted for approximately 300 µs. Komori’s research group has utilized a better technique to measure fast neutrals from its EUV LPP source45 (see Fig. 28.6). A pair of biased electrodes were
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placed inside the TOF spectrometer to deflect all ions from the beam. The remaining signal with the bias voltage applied was interpreted as being due to the fast ions and is shown in Fig. 28.9. Komori et al. estimate that the neutral flux was approximately 20% of the ion flux, assuming similar neutral and ion gains in the MCP detector. Another neutral-atom detection method that possibly could be applied to EUV plasma sources is pinhole imaging. The research of Kiwamoto et al. utilized a pinhole camera to measure energetic neutral atoms from a quadrupole-magneticmirror fusion plasma source.16 The camera had a 1.2-mm-diameter pinhole bored in a lead block.17 A MCP-phosphor screen detector was located 155 mm behind the pinhole for a magnification of 0.031. The spatially resolved neutral-atom flux was determined by the difference in images with and without filters. A unique detector was developed by Sarraf and Woodall that could simultaneously detect the ion, electron, and neutral signals and was applied to LPPs from solid targets.52 The detector had an entrance aperture followed by a conductive tube that was bisected longitudinally. The two halves of the conductive tube were simultaneously biased up to 5 kV. These electrodes deflected the charged particles and acted as Faraday cups, which simultaneously measured the ion and electron flux from the plasma. In order to suppress secondary-electron emission, ring magnets at both ends of the detector created a weak longitudinal magnetic field. A pyroelectric calorimeter wafer made from lead zirconium titanate (PZT) was located at the end of the tube behind another aperture. The calorimeter detected in a time-integrated manner the total neutral flux, including neutral atoms and photons. Of the total energy emitted from the plasma, it was estimated that 15% to 20% was from ions, 15% to 20% from neutrals (atoms and photons), and 15% from energetic electrons. The detector operated properly only in plasmas with densities below a particular
Figure 28.9 Sample time-of-flight measurement of ions and neutral particles. Only neutral particles should reach the detector with the 4-kV bias applied to a pair of deflection electrodes (reprinted from Ref. 45).
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upper limit. When ion densities exceeded this limit, the detector began to fail due to the plasma shielding out the external electric deflection field. When this occured, ions and electrons were not properly measured, and they perturbed the neutral-flux measurement. 28.7 Summary In order for an EUV plasma light source to become the NGL source, many critical challenges still need to be addressed. An understanding of the plasma and the emitted plasma debris is critical for the optimization of EUV sources and suppression of plasma debris. This is important for achieving the necessary source intensity and component lifetimes for EUV plasmas to be an economically viable lithography source. Fortunately, a wide variety of different diagnostics are available for characterizing the plasmas found in EUVL sources. Many of these diagnostics have been developed previously for other high-energy plasma applications such as fusion and x-ray lasers. Each plasma diagnostic provides only a small piece of information concerning the actual plasma state. In order to fully characterize EUV sources, a variety of different diagnostic techniques need to be employed. Acknowledgments This work was partially funded by International SEMATECH under contract LITH 152. References 1. S. J. Garret, “CEM 924 Introduction to Surface Analysis,” http://www.cem. msu.edu/%7Ecem924sg/LectureNotes.html (2001). 2. J. T. Hollenshead and L. E. Klebanoff, “Modeling carbon contamination of extreme ultraviolet (EUV) optics,” Proc. SPIE 5374, 675–685 (2004). 3. H. Hada, T. Watanabe, K. Hamamoto, H. Kinoshita, and H. Komano, “Evaluation of resists outgassing by EUV irradiation,” Proc. SPIE 5374, 686–693 (2004). 4. I. Fomenkov, R. Oliver, S. Melnychuk, et al., “Dense plasma focus device as a light source for EUV lithography,” EUV Source Workshop, Dallas, TX (October 2002), CD file Oral 136-Fomenkov.pdf. Proceedings available at www.sematech.org (under Cymer supplier update). 5. B. E. Jurczyk, E. V. Lopez, M. J. Neumann and D. N. Ruzic, “Illinois debrismitigation EUV applications laboratory (IDEAL),” Proc. SPIE 5374, 695–701 (2004). 6. E. V. Lopez, B. E. Jurczyk, M. A. Jaworski, M. J. Neumann, and D. N. Ruzic, “Origins of debris and mitigation through a secondary RF plasma system for discharge-produced EUV sources,” Proc. SPIE 5374, 183–196 (2004).
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7. R. Dussart, D. Hong, S. Gotze, et al., “Time-resolved spatial distribution of an ablative capillary discharge obtained with a pinhole camera,” J. Phys. D Appl. Phys. 33(15), 1837–1842 (2000). 8. S. R. Mohanty, C. Cachoncinlle, C. Feurier, et al., “Recent progress in EUV source development at GREMI,” Microelectron. Eng. 61–62, 179–185 (2002). 9. S. R. Mohanty, E. Robert, R. Dussart, et al., “A novel fast capillary discharge system emitting intense EUV radiation: Possible source for EUV lithography,” Microelectron. Eng. 65, 47–59 (2003). 10. A. V. Dubrovsky, V. A. Gribkov, Y. P. Ivanov, et al., “0.2-kJ and 2-kJ high rep rate dense plasma foci: Their design, technology, and applications,” Nukleonika 46(Suppl. 1), S107–S111 (2001). 11. S. Kranzusch and K. Mann, “Spectral characterization of EUV radiation emitted from a laser-irradiated gas puff target,” Opt. Commun. 200, 223–230 (2001). 12. S. Kranzusch, C. Peth, and K. Mann, “Spatial characterization of extreme ultraviolet plasmas generated by laser excitation of xenon gas targets,” Rev. Sci. Instrum. 74(2), 969–974 (2003). 13. P. G. Burkhalter, G. Mehlman, D. A. Newman, M. Krishnan, and R. R. Prasad, “Quantitative x-ray emission from a DPF device,” Rev. Sci. Instrum. 63(10), 5052–5055 (1992). 14. H. Shields, S. W. Fornaca, M. B. Petach, R. A. Orsini, R. H. Moyer, and R. J. St. Pierre, “Laser-produced plasma light source for extreme ultraviolet lithography,” Proc. IEEE 90(10), 1689–1695 (2002). 15. H. Bhuyan, S. R. Mohanty, N. K. Neog, S. Bujarbarua, and R. K. Rout, “Comparative study of soft x-ray emission characteristics in a low energy dense plasma focus device,” J. Appl. Phys. 95(6), 2975–2981 (2004). 16. Y. Kiwamoto, Y. Kikuchi, T. Takahasi, et al., “Pinhole camera imaging of x rays and energetic neutral atoms for hot plasma diagnostics,” Rev. Sci. Instrum. 69(6), 2574–2575 (1998). 17. Y. Kikuchi, Y. Kiwamoto, T. Takahashi, et al., “In situ calibration of microchannelplate-based x-ray pinhole camera for observation of magnetically trapped plasma,” Rev. Sci. Instrum. 68(9), 3421–3425 (1997). 18. X. Jiang, Q. Lin, and S. Wang, “Optimum image plane of the pinhole camera,” Optik 97(1), 41–42 (1994). 19. H. F. Robey, K. S. Budil, and B. A. Remington, “Spatial resolution of gated x-ray pinhole cameras,” Rev. Sci. Instrum. 68(1), 792–795 (1997). 20. B. Hansson, “Status of the liquid-xenon-jet laser-plasma EUV source,” EUVL Source Workshop (2003), CD file, 09-Innolite presentation-Hansson.PDF. 21. F. Bijkerk, R. D. Bruijn, R. Stuik, C. Bruineman, and V. Bakshi, “FC2 project status & metrology survey,” EUVL Source Workshop, Santa Clara, CA (February 2003), CD file 17-FOM presentation-Bijkerk.pdf. Proceedings available at www.sematech.org. 22. W. P. Ballard, R. Lafon, L. Bernardez, et al., “High-power laser produced plasma source operation in the ETS,” EUV Source Workshop, Dallas, TX
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39. H. Meiling, V. Banine, P. Kurz, and N. Harned, “Progress in the ASML EUV program,” Proc. SPIE 5374, 31–42 (2004). 40. H. Bhuyan, S. R. Mohanty, and T. K. Borthakur, “Analysis of nitrogen ion beam produced in dense plasma focus device using Faraday cup,” Indian J. Pure Appl. Phys. 39, 698–703 (2001). 41. I. Pelah, “Diagnosis of laser produced plasma with charge collectors,” Phys. Lett. 59A(5), 348–350 (1976). 42. K. Takenoshita, C.-S. Koay, S. Teerawattanasook, and M. Richardson, “Debris studies for the tin-based droplet laser-plasma EUV source,” Proc. SPIE 5374, 954–963 (2004). 43. M. Wieland, T. Wilhein, M. Faubel, Ch. Ellert, M. Schmidt, and O. Sublemontier, “EUV and fast ion emission from cryogenic liquid jet target lasergenerated plasma,” Appl. Phys. B 72, 591–597 (2001). 44. B. Fay, “Modular laser produced plasma source for EUV lithography,” EUV Source Workshop (2003), CD file, 08-Exulite presentation-Fay.pdf. 45. H. Komori, G. Soumagne, H. Hoshino, T. Abe, T. Suganuma, Y. Imai, A. Endo, and K. Toyoda, “Ion damage analysis on EUV collector mirrors,” Proc. SPIE 5374, 839–846 (2004). 46. “Mass spectrometry of processing plasmas using the Hiden EQP system,” Hiden Analytical Demonstration Software Suite, CD file eqp_mass_energy_analyzer.pps, Hiden Analytical Ltd. 47. K. Rohlena, B. Kralikova, J. Krasa, et al., “Ion production by lasers using highpower densities in a near infrared region,” Laser Part. Beams 14(3), 335– 345 (1996). 48. T. Yamaoto, K. Ishii, and K. Hirando, “Thomson parabola ion analyzer with quick data acquisition,” Jpn. J. Appl. Phys. 29(9), 1841–1845 (1990). 49. W. Mroz, P. Norek, A. Prokopiuk, et al., “Method of processing ion energy distributions using a Thomson parabola ion spectrograph with a microchannel plate image converter camera,” Rev. Sci. Instrum. 71(3), 1417–1420 (2000). 50. M. Richardson, personal communication (2004). 51. D. Doria, A. Lorusso, F. Belloni, and V. Nassisi, “Characterization of a nonequilibrium XeCl laser-plasma by a movable Faraday cup,” Rev. Sci. Instrum. 75(2), 387–392 (2004). 52. S. Sarraf and D. M. Woodall, “Resolving the positive, negative, and neutral fluxes of an expanding, laser-produced plasma,” Rev. Sci. Instrum. 49(8), 1147–1150 (1978). Eric C. Benck received a Ph.D. in physics from the University of Wisconsin–Madison in 1989. Dr. Benck was a postdoctoral researcher at Texas A&M University working with collinear laserfast-beam and photothermal spectroscopy measurements. He came to the National Institute of Standards and Technology (NIST) in 1994 as an associate research scientist and became a permanent staff member in 1998. He is the project leader of the Atomic
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Physics Division Gaseous Electronics Conference (GEC) Reference Cell project. His research interests have centered on plasma diagnostics related to microelectronics fabrication.
Chapter 29
Metrology for EUVL Sources and Tools Steve Grantham, Charles Tarrio, Robert Vest, and Thomas Lucatorto Contents 29.1 Introduction 29.2 NIST EUV Sources for Metrology 29.2.1 Synchrotron Ultraviolet Radiation Facility 29.2.2 LPP source 29.3 Inband EUV Power Instrumentation 29.4 Reflectometry 29.4.1 Monochromator 29.4.2 Sample chamber 29.5 Detector Characterization 29.5.1 Detector characteristics 29.5.1.1 Quantum efficiency 29.5.1.2 Stability 29.5.1.3 Speed 29.5.1.4 Uniformity 29.5.1.5 Linearity 29.5.1.6 Out-of-band response 29.5.2 Synchrotron-based calibrations 29.5.2.1 NIST photodiode calibration facilities 29.5.2.2 Ionization chamber 29.5.2.3 Absolute cryogenic radiometer 29.5.3 Pulsed response of Si photodiodes 29.5.3.1 Bias electronics 29.5.3.2 Saturation 29.5.4 Other detector technologies 29.6 Calibration of EUV Radiometry Tools 29.6.1 Tool description 29.6.2 Calibration setup and results 29.7 Conclusion References 759
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29.1 Introduction The effort to develop EUVL has presented the metrologist with a set of unique challenges both in radiometry and in measuring reflectivity. Since the inception of the National Institute of Standards and Technology’s (NIST’s) EUV-detector-based radiometry program in 1970, there has been little need for accurate measurements of pulsed EUV sources, and the radiometric techniques in this spectral range were all tailored to continuous wave (cw) measurements. Now, however, EUV sources bright enough to be suitable for EUVL are all based on very high temperature plasmas that must be generated by extremely high power pulses. Recently some experience in pulsed radiometry has been gained through the creation of standards for pulsed radiometry connected with DUV lithography with its pulsed 248- and 193-nm laser sources.1 However, important differences in the spectral, temporal, and spatial characteristics of the EUV sources as contrasted with the DUV laser sources necessitate specialized approaches, still under development, that are described in Sec. 29.3. Soon after the demonstration in 1986 of the first practicable EUV mirror in the form of a Mo/Si multilayer,2 NIST established a capability to measure the reflectivity of EUV mirrors for such applications as solar astronomy, plasma diagnostics, EUV laser development, and EUV microscopy. At that point, measurement accuracy of order 0.01 nm in wavelength and 2% in reflectivity seemed to provide more than adequate characterization for the applications at hand. However, the advent of EUVL made the demands much more stringent due to the imaging and illumination needs of the process.3 NIST has continued to perform EUV mirror calibrations since the program’s inception, has increased its capabilities to meet many of the reflectometry demands of EUVL, and will continue to expand and improve the program to help meet the future needs of the industry. 29.2 NIST EUV Sources for Metrology Calibration of EUV optics, detectors, and tools must be done with an EUV source that is well characterized in order to fully understand the meaning of the calibration. Effects from EUV-source instability and out-of-band (OOB) radiation both contribute to calibration uncertainty and must be accurately known and allowed for in order to incorporate a source as a calibration tool. The differences between the calibration sources and the sources that metrology tools are used with must be identified and compensated for in order to ensure accurate performance of a metrology tool. In this section the EUV calibration sources utilized by NIST are presented. 29.2.1 Synchrotron Ultraviolet Radiation Facility Synchrotron radiation sources are the sources of choice for setting radiometric standards and calibration. This is because they are stable, calculable sources with
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a smooth, spectrally continuous emission. An output spectrum of NIST’s Synchrotron Ultraviolet Radiation Facility4,5 (SURF III) is shown in Fig. 29.1. It shows the continuous output spectrum as a function of wavelength for several different electron energies of the stored beam. SURF III is somewhat unusual in that it is possible to change the electron energy over a broad range and thereby tune the output spectrum as needed. This property is often exploited at SURF III to reduce the presence of higher-order and OOB radiation.6 Synchrotron radiation sources are generally considered cw sources; however, they are actually pulsed in nature. The radiation is pulsed at n times the synchrotron orbital frequency, where n is the number of electron bunches stored in the ring. At SURF III the radiation incident on a calibration sample is pulsed at 114 MHz. At all synchrotron-based calibration facilities, the pulse frequency is sufficiently high that the radiation is essentially a continuous stream of photons for all but the fastest detectors. Therefore, all EUV calibrations are performed in the cw mode. Compared to the sources for EUVL, synchrotron radiation sources are extremely low-power devices. At SURF III the typical EUV power on a sample being measured rarely gets higher than a few microwatts. The low-power nature of synchrotron sources must be considered when calibrations are transferred from a synchrotron radiation source to a pulsed, high-peak-power EUV light source such as the DPPs and LPPs for EUVL, because nonlinear effects such as detector saturation will not be revealed with low-power measurements.
Figure 29.1 Calculated output spectrum of SURF III at various electron beam energies.
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29.2.2 LPP source NIST has assembled a Xe-based LPP source for use as a calibration tool for assembled metrology instrumentation. The source incorporates a 10-Hz Nd:YAG flashlamp-pumped Q-switched laser, which delivers approximately 800 mJ of 1.06-µm light in a 10-ns pulse on target. The target is a pulsed-valve Xe or Kr gas target operating at 1 Hz. The source can be cooled to cryogenic temperatures to facilitate droplet formation and increased EUV production. An identical pulsedvalve system is in place at the University of Maryland and is used to characterize the interactions of ultrashort laser pulses with clusters and droplets.7 Calibrations are done with a detector-based method by incorporating a working standard (WS) channel and a normalization channel for monitoring the shot-to-shot variability of source output. This method significantly reduces the measurement uncertainty by accurately mapping the shot-to-shot performance of the source. This source has no grating monochromator, but uses the bandwidth of the Mo/Si multilayer mirrors (MLMs) to control the spectral throughput of the WS channel. A schematic of the system is shown in Fig. 29.2. The figure shows light from the LPP being collected by two separate Mo/Si MLMs and being relayed onto two detectors: one WS and one normalizing detector. Each detector has a directly deposited Zr-based filter that is approximately 300 nm thick and effectively minimizes the OOB light recorded by the detectors. After recording the ratio of the WS to the normalization detector, the WS detector’s calibration can be transferred to an instrument by removing the WS detector and placing an instrument to be calibrated in the WS channel beam path. Despite fluctuations in laser intensity
Figure 29.2 Diagram of NIST’s LPP setup for EUV instrument calibration. The setup includes two Mo/Si mirrors, which relay EUV light onto a WS channel and a normalizer channel. This configuration permits the transfer of a WS calibration to EUV instrumentation.
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and other shot-to-shot variations, the two-channel system is reliable and repeatable. The WS channel can insert as much as 100 nJ per pulse into a test instrument and can be varied to generate a continuous scale of input energies. A typical normalization run is shown in Fig. 29.3(A). It shows the ratio of the charge collected by the WS and normalization channels. The linear curve fit included shows that the shot-to-shot variation has little effect on the normalization and also shows that neither of the two channels is affected by saturation. Removing the WS channel and repeating the process with a test instrument in the WS channel generates a similar curve. The ratio of the slopes of the two curves determines the ratio of the
Figure 29.3 (A) Example of normalization run on an LPP calibration source, showing linear correlation between normalization and the WS channel. (B) Spectrum of the WS channel of the LPP calibration source.
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inband responsivity of the WS and the test instrument, thus transferring the WS’s calibration to the test instrument. The output spectrum of the WS channel greatly influences the calibration of tested EUV instrumentation, so that spectrum has been measured and is shown in Fig. 29.3(B). In order to accurately transfer a calibration, the overlap between the WS channel’s output spectrum and the test instrument’s acceptance spectrum must be determined. Therefore the effects of individual components within a test instrument must be characterized to calculate the final absolute calibration. The characterization of these individual components is done at NIST on beamlines at SURF III and is described in the following sections. 29.3 Inband EUV Power Instrumentation Instruments used for inband EUV-source power measurement are composed of four parts: a detector, a narrowband filter, a broadband filter, and a solid-angle-defining aperture. Typically, these elements take the form of, respectively, an EUV-sensitive silicon photodiode, an EUV Mo/Si MLM (or MLMs), a transmitting thin foil filter, and a precisely measured and placed aperture. Each component can be individually calibrated and their throughputs multiplied together to get a calibrated responsivity. This is the simplest technique, because the individual components are small, and typically calibration laboratories are set up to calibrate individual components for users. Calibration can also be done with a fully assembled instrument to minimize calibration errors due to misalignment and other unaccounted factors of the intact instrument. This topic is discussed in Sec. 29.6. Since EUV exposure tools are predicted to have eight or more multilayer optics in the optical train, the effective spectral width of the throughput is reduced, because each subsequent optic in the train narrows the bandwidth. For example, eight identical mirrors would yield an inband throughput of 2% as opposed to the 4% inband reflection that is typical for a single mirror. Thus, a measurement of the usable source output requires accurate knowledge of both the original source spectrum and the spectral throughput of the optical path to the wafer plane. It is important to know the effects of the EUV pulse duration and illuminatedspot size on a detector, since saturation effects can cause a decrease in the responsivity of a detector.8 It is often useful in high peak-intensity measurements to monitor the time-resolved output of the detector as one way of possibly detecting evidence of a nonlinear response. Care should also be taken to ensure that the instrument is aligned relative to the source in such a way that the actual solid angle of acceptance from the source is well defined and as insensitive as possible to movements in source position. Another reason alignment is critical is the dependence of the reflected wavelength on the angle of incidence for the MLM(s) in the radiometer. The thin foil (typically Zr or Be) used as a broadband filter reduces the OOB radiation reflected from the MLM or scattered by optical elements within the filter radiometer by several orders of magnitude. The thin foil filters are typically 200 to
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400 nm thick and can have small pinholes or spatial nonuniformities that can lead to systematic errors. One must also be concerned that background gas pressures in the optical path, especially of xenon in the xenon plasma sources, are low enough to prevent significant absorption. Finally, it should be noted that the environment within a plasma-based EUV source is not ideal for the components of a radiometry tool. Although the sources are contained within vacuum systems, they have trace amounts of hydrocarbons and water. Both will cause the performance of a mirror, filter, or detector to change over time when they interact with EUV. In addition, ions, electrons, and debris from the plasma can also degrade the performance of the components of a metrology tool. Therefore, the assembled system or its individual components must be frequently recalibrated or even replaced to ensure accurate measurements. 29.4 Reflectometry The NIST/DARPA EUV Reflectometry Facility was installed in the late 1980s to serve the community of multilayer optics developers. The earliest work took place on an existing beamline of what was then SURF II while a new beamline was being designed. The monochromator was designed with the goal of optimizing performance for measurement of Mo/Si MLMs. The wavelength coverage is 3 to 40 nm, with high throughput and modest resolution. The sample chamber was designed to measure actual EUVL optics. In 1994 the largest optics predicted for a commercial system were 35 cm in diameter. The goniometer was designed to be able to measure the entire surface of an optic 35 cm in diameter and 15 cm thick. 29.4.1 Monochromator Figure 29.4 shows a schematic of the monochromator, which is described fully in Watts et al.9 A Ni-coated toroidal mirror is located 254 cm from the tangent point of
Figure 29.4 Schematic of NIST/DARPA EUV reflectometer facility at SURF III.
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SURF III. This mirror collects virtually all of the vertical emission and 20 mrad of the horizontal emission of EUV radiation from SURF III. The radiation is focused 1:1 onto the entrance slit, then is deflected by a second toroidal mirror 325 cm downstream from the entrance slit. Both toroids operate at a 3-deg grazing angle. The gratings are 40 cm from the second toroid. The gratings are plane, varied-linespace ruled gratings with gold surfaces. The first operates at a 5-deg grazing angle, from 10 to 40 nm, with 600 lines/mm. The second operates at a 3.5-deg grazing angle from 3 to 14 nm, with 1500 lines/mm. Wavelength is scanned by rotating and translating a gold-coated plane mirror. The vertical focus is at the exit slit, which is 247 cm downstream from the gratings, while the horizontal focus is at the sample, 30 cm farther downstream. All reflections are in the vertical plane, and the radiation incident on the sample is 96% horizontally polarized. Higher grating orders are reduced by the use of thin-foil filters. The following filters are currently in use in this system: 500-nm-thick carbon foil, used over the approximate range 4.5–8 nm; 500-nm-thick boron foil, 7–12 nm; 1000-nm-thick beryllium foil, 11.5–20 nm; 500-nm-thick aluminum foil, 17.5–34 nm. Scans can be made throughout the full range from 3 to 40 nm, and other filters appropriate for the expanded range can be inserted into the beam if there is interest from customers. Each of these filters rejects virtually all second-order radiation and provides radiation with less than 1% contribution from higher orders. The spectral purity of the monochromator’s output near 13.5 nm has been characterized by running it under various electron-beam and filtering conditions.6 In this study it was found that under standard operating conditions of 380-MeV stored beam energy, there is a contribution due to broadband scatter of 0.5%, with an additional contribution of higher-order radiation (third order and above) of 0.2%. It was also found that an additional narrowband scatter component can be deconvolved from the measured reflectivity and typically reduces the measured peak reflectivity of a 40-period multilayer by a relative amount of 1.1%. The root-sum-square expanded uncertainty in correcting for all of these factors, discussed completely in Ref. 6, is 0.35%. (All uncertainties in this chapter, unless otherwise stated, are given as the combined standard uncertainty with a coverage factor k = 1.) The characterization of the uncertainty of the NIST/DARPA EUV Reflectometry Facility in the 13-nm region was done in great detail and is fully addressed elsewhere.6 Figure 29.5 shows the throughput of this beamline. The data are normalized to the stored beam current. A typical average current is about 200 mA, with a peak current of 300 mA. Peak throughput in the region around 13 nm is about 1011 photons/s, corresponding to about 2 µW. A typical EUV detector has a noise floor of a few picowatts, leading to a dynamic range in the beamline of over five orders of magnitude. Reflectivity measurements are made by measuring the photocurrent generated in the detector when it is exposed to the incident beam and then the reflected beam. However, these measurements cannot be made simultaneously, and the stored beam current is continuously decaying. The output of the monochromator is normalized by incorporating a unique double-exit slit design. Two slits lie in the exit slit plane
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Figure 29.5 Optical throughput of the NIST/DARPA EUV reflectometer. Uncertainties are shown at the detector calibration wavelengths. Since there is little structure in the detector responsivity in this wavelength regime, a linear extrapolation of the responsivity is done between the calibration points. The uncertainty of extrapolation is negligible in comparison with the calibration uncertainty.
of the monochromator: one is open, and the second, 5 mm below the first, incorporates a detector that is butted directly at the slit’s output. The open slit allows light to exit the monochromator and impinge on the sample plane 30 cm beyond the slit. The signal from the detector at the lower slit accurately follows the open slit’s output with an uncertainty approaching 0.1%. This system allows for accurate tracking of the input power on a sample under test. The spectral resolution of the monochromator is modest. The beamline is generally run with slit widths of 0.5 mm, which gives a resolving power of about 200. Resolving power up to 1000 can be achieved using the 1500-line/mm grating; however, this grating does not cover the full range of a typical EUVL MLM measurement. 29.4.2 Sample chamber The reflectometer sample chamber is a large cylindrical vessel, which has a diameter of 2 m and a length of 3 m and houses six axes of sample motion. The linear stages allow ±17 cm of motion in X, ±10 cm of motion in Y , and ±5 cm of motion in Z. The angular motions include ±90 deg of pitch, continuous 360 deg of roll, and ±30 deg of yaw. The chamber also houses a detector arm that rotates almost a full 360 deg and holds two EUV-sensitive photodetectors: one uncoated Si photodiode and one with a directly deposited Zr/Si filter. These detectors can
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be interchanged and adjusted to record reflections up to 15 deg off axis. An EUVsensitive CCD camera is also mounted on the detector arm, and is used to observe the incident and reflected EUV beams to determine sample alignment. The large-scale motion stage allows for position-dependent reflectivity maps on large, complex-shaped optics. One example of this is shown in Fig. 29.6. This figure shows an EUV reflectivity map of a condenser optic used within Sandia National Laboratory’s Engineering Test Stand (ETS).10 This map was obtained by setting the wavelength to 13.3 nm and making a series of azimuthal (roll) angle scans as a function of radius. For each radius, the sample height (z) had to be changed, as well as the yaw (sample surface slope) and pitch (operating angle of incidence) angles. The optic had been directly exposed to the plasma environment of the ETS’s Xe LPP source. Exposure to the plasma damaged the optic and removed several of the Mo/Si bilayers on it, and the resulting reflectivity map shows a spatially dependent reflectivity. A plasma or EUV environment can reduce the reflectivity by sputtering, surface roughening, material deposition, heating, intermixing, and/or oxidation. Another application for this beamline is the measurement of the transmission of EUV filters. These filters, typically based on Be or Zr, are used in radiometry instruments to filter out visible and OOB UV light to ensure spectrally pure EUV signals on detectors. The performance of a filter can also change when it is kept in a plasma environment, and it may need frequent recalibration. Figure 29.7 shows the filter calibration curves for an EUV radiometry tool. These curves show the transmission of the filters before and after they were used in measurements of a plasma-based EUV source. The transmission of the filters is reduced by about 2% due to the exposure to the EUV-source environment.
Figure 29.6 EUV (13.3 nm) reflectivity map of C1 petal used in the ETS.
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Figure 29.7 Measurements of transmission of EUV Zr-based thin foil filters before and after use within a radiometry tool deployed on a plasma-based EUV source. The uncertainty is 1%, which is less than the changes in transmission, which are >2%.
Another application of the NIST/DARPA EUV reflectometer uses grazingincidence transfer optics placed within the sample chamber to bring the EUV radiation level and relay it out a port on the back of the chamber. The transfer optics included a plane mirror at a 2-deg grazing angle and a cylindrical mirror (50.4-mm radius of curvature) at a 4-deg grazing angle. This second optic reduces the horizontal divergence to about 1/10 its initial value and permits a small (4 × 4 mm) EUV spot to be relayed into an external end station. One such end station is an absolute cryogenic radiometer used for absolute detector calibrations in the EUV.25 This procedure is outlined in the next section. End stations are also used for the calibration of assembled radiometry tools, as outlined in Sec. 29.6. 29.5 Detector Characterization The heart of every radiometry tool is its detector. These devices convert the incident optical energy into an easily measurable—typically electrical—form of energy. For nearly two decades the workhorse of EUV radiometry has been the np Si photodiode11–14 with a thin, often radiation-hardened SiO2 passivating layer and nearly 100% internal quantum efficiency. These devices combine efficient detection of the 13.5-nm wavelength radiation used for EUVL with good radiometric characteristics, including spatial uniformity, linearity, radiation hardness, and longterm stability.
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Silicon photodiodes for use in the EUV are typically fabricated from p-doped epitaxial wafers. The front region is n-doped to create an np junction. The semiconductor heterojunction develops an internal electric field and a depletion region in the Si devoid of free carriers. Incident radiation is absorbed, generating electronhole pairs. The pairs generated near the depletion region are separated by the internal electric field, with the electrons drifting toward the cathode and the holes toward the anode. The charge separation gives rise to an electric current flowing across the junction that can be measured by external electronics. The magnitude of this current is proportional to the intensity of the incident radiation. Detailed descriptions of the internal mechanisms of photodetection and the physics of semiconductor heterojunctions can be found in many textbooks (see, for example, Ref. 15). Currently, all absolute EUV detector calibration facilities worldwide use synchrotron radiation from an electron storage ring as a source of radiation or use reference standards based on calibrations made at synchrotron radiation facilities. As stated in Sec. 29.2.1, these calibrations are essentially cw in nature, and since all EUVL sources are pulsed devices, the transfer of a cw calibration to a pulsed application is an important area of active research.8 29.5.1 Detector characteristics 29.5.1.1 Quantum efficiency The external quantum efficiency of a photodetector is defined as the number of electrons flowing in an external circuit per incident photon. A typical quantum efficiency curve (measured at NIST) is shown in Fig. 29.8. There are several primary factors that influence the quantum efficiency of the device: the electron-hole pair creation energy, the transmission of surface films, and surface recombination. In the EUV, the electron-hole pair creation energy in Si is 3.66 eV,16 and is independent of wavelength. The transmission of surface films depends on the thickness of the passivating layer, the presence of bandpass limiting filters (discussed below), and any contamination that may have accumulated on the active area of the photodiode. A typical passivating layer is 6 nm of SiO2 and has a transmission of 94% at 13.5-nm wavelength. The most common contamination on the surface is C; a 5-nm film of C transmits 97% of the incident 13.5-nm radiation.17 Surface recombination is a device-dependant loss mechanism that is important for radiation absorbed near the front surface of the photodiode. This loss mechanism can be considered as a reduction in the charge collection efficiency from the front region of the photodiode. Neglecting surface recombination and reflectivity, the quantum efficiency η of a photodiode is a function of the photon energy E and is given by η(E) =
E T (E), WSi (E)
(29.1)
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Figure 29.8 A typical quantum efficiency (filled circles; left axis) and responsivity (open circles; right axis) curve for a radiation-hardened, EUV-sensitive Si photodiode. Note that the quantum efficiency axis is logarithmic while the responsivity axis is linear. Only the VUV spectral region is shown here, but uncoated Si photodiodes respond to incident radiation from the x-ray region to the IR.
where T is the transmission of the surface films (i.e., the passivating layer, any bandpass limiting filters, and possibly a contamination layer), and WSi is the electron-hole creation energy. The quantum efficiency is related to the photodiode responsivity R (current flowing in an external circuit per unit incident optical power) by R(E) =
η(E)q , E
(29.2)
where q is the electronic charge. 29.5.1.2 Stability The stability of the quantum efficiency will help determine the recalibration frequency for any radiometry tool. There are two types of stability that are important: temporal stability during storage, and radiation hardness during use. Si photodiodes with radiation-hardened passivating oxide layers exhibit significantly improved performance in both types of stability over native oxide passivated devices. The native SiO2 passivating layer on photodiodes is easily damaged by the incident radiation, particularly when there is strong absorption in the SiO2 . The damage is a result of trap sites that form in the SiO2 and collect at the Si-SiO2 interface.18 The presence of these trap sites increases the surface recombination loss of photogenerated carriers and decreases the quantum efficiency of the device.
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Incorporating nitrogen into the passivating layer significantly reduces the device’s susceptibility to radiation-induced damage.13 The long-term stability of these devices when stored has been demonstrated by repeated calibration of detectors at NIST. Over the course of a year, the quantum efficiency of a family of three devices was observed to be constant, varying only randomly with a standard deviation on the order of 0.2%, which is the measurement repeatability. A high degree of stability has also been demonstrated in a 100%relative-humidity environment over a four-week period.13 This resistance to watervapor-induced degradation is a significant improvement over native oxides. 29.5.1.3 Speed In a pulsed application, the detector’s intrinsic speed is a significant factor. The response from one pulse must be completely discharged prior to the arrival of the next pulse, or pulse-stacking will occur. The device speed is determined principally by the junction capacitance, which appears with the load resistance as the RC time constant in a capacitive discharge circuit. Junction capacitance scales linearly with the photodiode active area, so smaller devices are faster devices. The capacitance can be decreased by reverse-biasing a photodiode, as described in Sec. 29.5.3. The calibration of small devices is problematic, since it is crucial for the detector to be underfilled during the calibration. Traditionally, 10 × 10-mm devices have been used for transfer standards because of their large active area. 29.5.1.4 Uniformity The spatial uniformity of quantum efficiency is another important detector characteristic. Errors in measurement will result when two photon beams (e.g., incident and reflected beams in a reflectometer) strike different parts of the photodiode. Errors will occur even if the two beams are both well centered if the intensity profiles of the beams are different, as may be the case in transferring a calibration from the NIST laboratory to the user’s laboratory. The radiation-hardened Si photodiodes have been measured to have a peak-to-valley variation in quantum efficiency on the order of 1%11 at 121.6 nm and 0.1%12 at 11.3 nm over the full 100-mm2 active area. 29.5.1.5 Linearity At high signal strengths, the linearity of the photodiode is important. As saturation sets in, the quantum efficiency of the photodiode can change. Devices with 100% internal quantum efficiency [η(E)/T (E)] show good linearity at photocurrents in excess of 3 mA when unbiased and illuminated with visible cw radiation.11 A lower internal efficiency indicates the presence of trap sites that lead to surface recombination losses. Devices with an internal quantum efficiency less than unity show an increase in quantum efficiency at low incident powers as trap sites are filled and the recombination losses are mitigated. At higher incident powers, the quantum efficiency falls dramatically. Saturation effects are a major concern in
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the measurement of pulse energy, because the peak power of a short pulse is very high, even when the average power is low. This problem is discussed more fully in Sec. 29.5.3. 29.5.1.6 Out-of-band response As seen in Fig. 29.8, Si photodiodes have an intrinsically broadband response. The 1.1-eV indirect bandgap means that the cutoff wavelength for absorption in the Si is in the IR portion of the electromagnetic spectrum at 1.1-µm wavelength. The short wavelength limit is determined by the transmission of the incident radiation beyond the depletion region of the device and is typically in the x-ray portion of the spectrum between 5- and 10-keV photon energy. Si photodiodes are therefore sensitive to OOB radiation from an EUVL source. The spectral response of a Si photodiode may be limited by depositing a thin film of filter material directly on the photodiode active area.19 Films of Zr- or Si-containing systems (e.g., Mo/Si or Zr/Si) make good spectral filters for isolating the 13.5-nm wavelength of interest for EUVL. 29.5.2 Synchrotron-based calibrations 29.5.2.1 NIST photodiode calibration facilities The NIST photodiode calibration activities in the EUV are carried out at the EUV Detector Radiometry Beamline20 at SURF III. This beamline is a grazingincidence toroidal grating monochromator with a fixed exit slit. There are no collection optics at the front of the beamline, so the solid angle of collected radiation, and hence the beamline throughput, are quite modest (a few nanowatts). However, the monochromator exit beam is well collimated, allowing measurement stations to be separated by about 1 m of path length without significant change in the beam size. Also, effects arising from oblique incidence on the detector that are present in beams with a high numerical aperture are absent in this beamline. There are two interchangeable gratings, one covering the spectral region from 5 to 18 nm, and the other from 17 to 50 nm. The beamline houses an ionization chamber for absolute measurement of the photon flux from the monochromator.21 A WS photodiode is calibrated against the ionization chamber, and then outgoing transfer standard detectors are calibrated against the WS by interchanging the two detectors in the photon beam. A second end station with an adjustable aperture can be installed to calibrate small photodiodes or to scan large-area detectors to measure the spatial uniformity of the quantum efficiency. The details of the calibration procedures are described elsewhere.22 29.5.2.2 Ionization chamber NIST has a calibration system23 based on an ionization chamber that covers the entire region from 5 to 50 nm. The ionization chamber uses Ne as the absorbing rare gas and operates in the single-plate mode. Incident photons are absorbed in
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the Ne and generate ion-electron pairs that are separated by an applied electric field. The ions are collected at the cathode, and the photocurrent is measured. From knowledge of the gas photoabsorption cross section, the path length in the Ne, and the gas density (usually calculated from pressure and temperature), one can derive the incident photon flux. A photodiode is calibrated by inserting it into the photon beam of known flux and measuring the photogenerated current. 29.5.2.3 Absolute cryogenic radiometer The most accurate instrument for the measurement of optical power is an absolute cryogenic radiometer (ACR). This instrument is an electrical substitution radiometer (ESR) operated at liquid-He temperature. In an ESR, a receiver cavity is maintained at constant temperature with no incident radiation. For an ACR, that temperature, slightly above the liquid-He temperature (4.2 K), is maintained by a thermal link between the receiver cavity and a liquid-He bath and electrical heaters on the cavity. When the shutter is opened, the optical radiation is absorbed by the cavity and converted into heat, thus reducing the amount of electrical power required to maintain the constant temperature. The measured reduction in electrical power is equal to the optical power. A typical data acquisition sequence is shown in Fig. 29.9. The responsivity of a photodiode is measured by determining the power
Figure 29.9 Data acquisition sequence for optical power measurement with an ACR. The electrical power required to maintain a constant temperature in the receiver cavity is shown. The ringing at the points where the shutter is opened and closed is due to the thermal time constant of the system and the control-electronics algorithm. Here P is the change in power needed to maintain the ACR cavity at constant temperature and is equal to the optical power (P opt ) absorbed by the ACR cavity.
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in an EUV beam from a monochromator with an ACR, then inserting the photodiode into the beam, and then measuring the photocurrent generated by the known power. The photodiode quantum efficiency can be calculated from Eq. (29.2).24 NIST has recently implemented an ACR on the previously described beamline normally used for reflectometry. A set of transfer optics steers and collimates the beam through the reflectometer.25 The resulting beam spot is approximately 4 × 4 mm and is relayed to a chamber outside the reflectometer. Using this ACRbased system, NIST has calibrated an uncoated Si photodiode and a Si photodiode with a Si/Zr bandpass limiting filter. The relative combined standard uncertainty of the calibration is still under evaluation, but is on the order of 1%. The ACRbased calibration covers the wavelength range from 11 to 35 nm, which includes the 13.5-nm EUVL wavelength. The ionization chamber described above is used in conjunction with the ACR to extend the calibration range from 5 to 50 nm. Figure 29.10 shows the excellent agreement between the two calibration methods. 29.5.3 Pulsed response of Si photodiodes Perhaps the greatest difficulty in EUVL radiometry is understanding the issues arising from the pulsed nature of the source. The number of electron-hole pairs initially generated per incident photon will be the same as in the cw case, but the high peak power in a short pulse may cause saturation effects even when the average power is modest, and at high source repetition rates pulse-stacking will occur. These effects may change the external quantum efficiency of the device.
Figure 29.10 Quantum efficiency of a Ti-Zr-C-coated Si photodiode for use in EUVL calibrations. The difference between the efficiency derived from an ACR-based calibration and from an ionization-chamber-based calibration is well within the uncertainty of the calibrations. The uncertainty of the ACR measurement is 1%.
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29.5.3.1 Bias electronics In pulsed radiometry, the photodiode should always be reverse biased to increase the speed of the device. To fairly good approximation, the junction capacitance varies inversely as the square root of the reverse bias, and the time constant is linearly related to the junction capacitance. The bias circuit should provide an accoupled path to the measurement instrumentation (typically an oscilloscope) and a current-limited path from the voltage source. The capacitance and resistance values in the bias circuit must be chosen to minimize the effect on the load resistance seen by the photodiode and the reduction in the photodiode capacitive-discharge time constant. Additionally, the voltage supply must be able to restore the full reverse bias potential across the photodiode in the interval between pulses. Bias electronics design is not a trivial task and should be approached with some care. 29.5.3.2 Saturation It has recently been demonstrated8 that the response of a Si photodiode to 10-ns pulses of visible (532-nm wavelength) radiation shows evidence of saturation effects at even the lowest peak power levels measured (1 nJ in 8.25 ns, ≈120 mW). The useful dynamic range of the photodiode depends on the accuracy required for the radiometry and the knowledge of the nonlinear dependence of quantum efficiency on power. A model has been developed that attributes the loss of efficiency to increased recombination loss of the photogenerated carriers. The presence of these photogenerated carriers is responsible for the decreased carrier lifetime in the semiconductor, and thus for the reduction in external quantum efficiency. The model predicts, and experiment confirms, that the photodiode responsivity can be fitted with a curve that requires two calibration factors: one is the cw responsivity, and the other describes the saturation characteristics of the device. The responsivity R as a function of pulse energy Epulse is8 R(Epulse ) =
Rcw , 1 + βEpulse
(29.3)
where Rcw is the responsivity measured in a low-power cw calibration system and β is the nonlinear calibration factor. NIST is currently developing methods for the measurement of this nonlinear response to pulsed radiation in the EUV. 29.5.4 Other detector technologies There are alternatives to the radiation-hardened Si photodiodes for EUVL radiometry, but each alternative has drawbacks. The radiation hardness of Si np junction photodiodes with the passivating oxide layer completely removed and replaced by a metal silicide (e.g., PtSi, HfSi) or diamondlike carbon is significantly better than that of oxide-passivated devices.11 However, these devices have a quantum efficiency that is significantly lower than
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the nitrided-oxide devices and are often noisier. Schottky barrier devices with a PtSi metal layer have also been fabricated,26 but these devices can also be noisy. The sensitivity to visible and IR radiation can be eliminated by using a semiconductor with a wider bandgap than Si. Significant material quality problems remain with the wide-bandgap semiconductors (e.g., SiC, GaN, AlGaN).27 Although progress is constantly being made, these materials are not yet suitable for radiometric applications. Photoemissive devices are inherently insensitive to long-wavelength OOB radiation, and photoemission is an extremely fast process, but such devices have significantly lower quantum efficiency than solid-state devices, and their quantum efficiency is very sensitive to their surface condition. Especially in source evaluation, a windowless photoemissive device may not be stable, due to surface contamination from source debris. 29.6 Calibration of EUV Radiometry Tools This chapter has mostly discussed the calibration of individual components, not assembled radiometry instruments. This is due to the fact that individual components are routinely calibrated at synchrotron radiation facilities, because it requires less effort to ship and calibrate components than to ship an assembled tool and possibly design custom hardware to interface the tool to an existing beamline. Therefore the cost and availability of individual component calibrations are more appropriate for the frequent calibrations necessary to maintain a well-characterized radiometry tool. With this said, it is still necessary to do an occasional calibration on a fully assembled calibration tool. Though the response of an assembled tool can be modeled through the responsivity of individual components, it may not reveal the full story of the calibration of the instrument. Apertures, filter and mirror nonuniformities, and mirror angle of incidence all have an effect on the total throughput of an instrument and its resulting responsivity. In this section a calibration of a fully assembled radiometry tool will be described. 29.6.1 Tool description The Flying Circus 2 (FC2) is an instrument that has been in development for several years and is often used by EUV source developers to determine the performance of an EUV source under various conditions. It is has been designed to measure the performance of sources under a variety of conditions and configurations. It is composed of a single-apertured MLM, thin foil filters, and an EUV-sensitive photodetector. The FC2’s performance has been well documented.28 29.6.2 Calibration setup and results The calibration of an assembled FC2 requires the ability to place a measured amount of EUV light in the aperture of the instrument and record the signal at
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its detector. This can be done at the NIST/DARPA EUV reflectometry facility with the use of the transfer optics described in Sec. 29.4. A schematic of the layout is shown in Fig. 29.11. It shows the transfer optics relaying an EUV beam into the FC2. The light is incident upon the Mo/Si MLM of the FC2, which reflects the beam to a filter on the filter wheel and subsequently to a filtered detector. In this configuration the FC2 incorporates three thin foil Zr filters in its filter wheel and a single static Zr filter directly in front of the detector. The detector is an EUVsensitive photodiode. Typically an aperture is used at the mirror plane to define the solid angle of the radiometer; however, because the output of the transfer optics underfills the mirror of the FC2, this is unnecessary for the SURF calibration. In addition, these measurements were conducted using pristine MLMs that had not been used in previous source measurements in order to avoid possible nonuniformities that can be caused by exposure to a plasma environment. The calibration is performed by inserting a filtered transfer standard diode, calibrated with the ACR described in the previous section, and recording the amount of incident signal for a given normalization signal (from the lower slit detector on the reflectometer described in Sec. 29.4.1) during a wavelength scan. The transfer standard is then removed, and the incident EUV enters the FC2 and is relayed to the detector plane. This is repeated for the four filter-wheel combinations (no filter, filter A, filter B, and filter C). These measurements can be directly compared with expectations based on individual component measurements and modeling of reflectivity changes due to angle. The values of some of these measurements and their predicted results are shown in Fig. 29.12. This figure shows responsivity curves versus wavelength. The curves are dominated by the reflectivity of the FC2’s Mo/Si multilayer but also include effects from the filter and detector response. The direct measurements and their modeled performance show good agreement, each lying well within the uncertainties shown in the individual figures. These experiments show that individual component calibrations can provide an adequate calibration of an assembled instrument. However, since the uncertainties of several individual calibrations add up in quadrature, the modeled uncertainty can be higher than that of a fully assembled calibration. Complementary measurements utilizing the LPP calibration source described in Sec. 29.2.2 are currently underway at NIST.
Figure 29.11 Schematic of the layout used for calibration of the assembled FC.
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Figure 29.12 Results of assembled FC calibration compared with calculations based on individual component measurements made at NIST. Here, peak represents the difference between the peak responsivity values, and area represents the difference in the integrated responsivity over the 12.8- to 13.8-nm range.
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29.7 Conclusion The current capabilities of EUV metrology are meeting the needs of today’s source developers. The results are a variety of tools that provide the necessary means to determine a source’s performance and allow source cross-comparison despite differences in source design and geometry. There are still questions, however. With cw calibrations being applied to pulsed measurements, there is a need to fully address the relationship between pulsed and cw detector calibrations. This will become even more important as the source parameters approach the levels required by EUVL. The peak intensity in the intermediate plane will approach 1 MW/cm2 , and diagnostics must be developed for linear operation in this high-intensity environment. Furthermore, high repetition rates will require faster diagnostics to reduce the effects of pulse-stacking. In addition, with the implementation of EUVL, tools will be required for more specialized metrology for monitors within the system at various locations such as the wafer plane, and EUV metrology tool developers will have to improve and adapt existing systems or develop new ones to meet these needs. The calibration facilities and techniques described here will help provide the basis for those upcoming needs and aid with the development of new techniques and instrumentation. NIST is working to expand its program as well. An LPP source and instrumentation are in place, and calibration of an assembled EUV metrology tool is underway in order to determine the effects of the pulsed nature of an EUV source on a cw-calibrated instrument. The NIST/DARPA reflectometer has been modified to accept other assembled EUV metrology tools, and there are plans to modify the monochromator to meet the needs for reflectometry of the projection optics within an EUVL tool. Finally, the detector calibration program at NIST will also be upgraded. The EUV detector calibration facility at SURF III will be modified to improve the rejection of the second and third grating orders to decrease the uncertainty of the photodiode calibrations. Also, additional detectors will be directly calibrated with an ACR over a broader wavelength range than shown here to expand the ACR-covered range of the EUV detector calibration facility. References 1. M. L. Dowell, R. D. Jones, H. Laabs, C. L. Cromer, and R. Morton, “New developments in excimer laser metrology at 157 nm,” Proc. SPIE 4689(I), 63– 69 (2002). 2. C. Keane, C. H. Nam, L. Meixler, et al., “Measurement of multilayer mirror reflectivity and stimulated-emission in the XUV spectral region,” Rev. Sci. Instrum. 57(7), 1296–1298 (1986). 3. E. M. Gullikson, S. Mrowka, and B. B. Kaufmann, “Recent developments in EUV reflectometry at the Advanced Light Source,” Proc. SPIE 4343, 363–373 (2001).
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4. U. Arp, R. Friedman, M. L. Furst, S. Makar, and P. S. Shaw, “SURF III—an improved storage ring for radiometry,” Metrologia 37, 357–360 (2000). 5. U. Arp, C. W. Clark, A. P. Farrell, E. Fein, M. L. Furst, and E. W. Hagley, “Synchrotron ultraviolet radiation facility SURF III,” Rev. Sci. Instrum. 73, 1674–1676 (2002). 6. C. Tarrio, S. Grantham, M. Squires, R. E. Vest, and T. B. Lucatorto, “Towards high accuracy reflectometry for extreme-ultraviolet lithography,” J. Res. NIST 108(4), 267–273 (2003). 7. E. Para, S. J. McNaught, and H. M. Miltchberg, “Characterization of a cryogenic, high-pressure gas jet operated in the droplet regime,” Rev. Sci. Instrum. 73(2), 468–475 (2002). 8. R. E. Vest and S. Grantham, “Response of silicon photodiode to pulsed radiation,” Appl. Opt. 42(25), 5054–5063 (2003). 9. A. R. N. Watts, C. Tarrio, T. B. Lucatorto, et al., “XUV optics characterization at NIST,” Nucl. Instrum. Methods B79(244), 244–246 (1993). 10. P. A. Grunow, L. E. Klebanoff, S. Graham, Jr., S. J. Haney, and W. M. Clift, “Rates and mechanisms of optic contamination in the EUV engineering test stand,” Proc. SPIE 5037(I), 418–428 (2003). 11. R. Korde, C. Prince, D. Cunningham, R. E. Vest, and E. Gullikson, “Present status of radiometric quality silicon photodiodes,” Metrologia 40, S145–S149 (2003). 12. E. M. Gullikson, R. Korde, L. R. Canfield, and R. E. Vest, “Stable silicon photodiodes for absolute intensity measurements in the VUV and soft x-ray regions,” J. Electron Spectrosc. Rel. Phenom. 80, 313–316 (1996). 13. R. Korde, J. S. Cable, and L. R. Canfield, “One gigarad passivating nitrided oxides for 100-percent internal quantum efficiency silicon photodiodes,” IEEE Trans. Nucl. Sci. 40, 1655–1659 (1993). 14. R. Korde and J. Geist, “Quantum efficiency stability of silicon photodiodes,” Appl. Opt. 26, 5284–5290 (1987). 15. B. Sapoval and C. Herman, Physics of Semiconductors, Springer-Verlag, New York (1995). 16. P. Kuschnerus, H. Rabus, M. Richter, F. Scholze, L. Werner, and G. Ulm, “Characterization of photodiodes as transfer detector standards in the 120 nm to 600 nm spectral range,” Metrologia 35, 355–362 (1998). 17. E. M. Gullikson, “X-ray interactions with matter,” retrieved 30 April 2004, http://www-cxro.lbl.gov/optical_constants/. 18. P.-S. Shaw, R. Gupta, and K. R. Lykke, “Stability of photodiodes under irradiation with a 157-nm pulsed eximer laser,” Appl. Opt. 44, 197–207 (2005). 19. L. R. Canfield, R. E. Vest, T. N. Woods, and R. Korde, “Silicon photodiodes with integrated thin film filters for selective bandpasses in the extreme ultraviolet,” Proc. SPIE 2282, 31–38 (1994). 20. L. R. Canfield, “New far UV detector calibration facility at the National Bureau of Standards,” Appl. Opt. 26, 3831–3837 (1987).
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21. J. A. R. Samson and G. N. Haddad, “Absolute photon-flux measurements in the vacuum ultraviolet,” J. Opt. Soc. Am. 64, 47–54 (1974). 22. L. R. Canfield and N. Swanson, “Far ultraviolet detector standards,” National Institute of Standards and Technology, Special Publication 250-2 (1987). 23. R. E. Vest, L. R. Canfield, M. L. Furst, et al., “NIST programs for radiometry in the far ultraviolet spectral region,” Proc. SPIE 3818, 15–26 (1999). 24. P.-S. Shaw, T. C. Larason, R. Gupta, S. Brown, R. E. Vest, and K. R. Lykke, “The new ultraviolet spectral responsivity scale based on cryogenic radiometry at Synchrotron Ultraviolet Radiation Facility III,” Rev. Sci. Instrum. 72, 2242– 2247 (2001). 25. C. Tarrio, S. Grantham, R. E. Vest, and K. Liu, “A simple transfer-optics system for an extreme-ultraviolet synchrotron beamline,” Rev. Sci. Instrum. 76, 056101-3 (2005). 26. K. Solt, H. Melchior, U. Kroth, et al., “PtSi–n-Si Schottky-barrier photodetectors with stable spectral responsivity in the 120–250 nm spectral range,” Appl. Phys. Lett. 69, 3662–3664 (1996). 27. R. E. Vest, B. Hertog, and P. P. Chow, “Quantum efficiency of solar-blind semiconductor photodiodes in the far ultraviolet,” Metrologia 40, S141–S144 (2003). 28. R. Stuik, F. Scholze, J. Tummler, and F. Bijkerk, “Absolute calibration of a multilayer-based XUV diagnostic,” Nucl. Instrum. Methods A 492(1–2), 305– 316 (2002). Steve Grantham received his doctorate from the University of Central Florida’s Center for Research and Education in Optics and Lasers (CREOL). His research there involved the study and application of short-pulse LPPs. Since 1999 he has worked at NIST, with a recent emphasis on EUV metrology for EUVL source evaluation. In 2004 he received the Department of Commerce Silver Medal for the development of NIST’s EUV metrology program. Charles Tarrio received a B.S. from Bates College and a Ph.D. from the University of Virginia. His graduate work focused on the optical and electronic properties of solids studied with inelastic electron scattering. He has been at NIST since 1991 developing and refining techniques of EUV metrology. He has received the Department of Commerce Silver and Bronze Medals and the Arthur S. Flemming Award in Applied Science.
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Robert Vest received a Bachelor of Science degree from Brown University in 1991 and came to NIST that year. He has 14 years’ experience in the calibration of detectors and other optical components in the far and extreme ultraviolet spectral range. He has worked with several NASA programs on the calibration of spacebased solar and astronomical observing missions. Since 1999 he has led NIST’s far- and extreme-ultraviolet detector calibration program, providing services to industrial, academic, and government measurement programs around the world. He has authored over 25 articles and has received NIST’s Judson C. French Award and the Department of Commerce Bronze Medal. Thomas Lucatorto received his Ph.D. from Columbia University for work on atomic structure. He is a fellow of the American Physical Society and is the recipient of the Department of Commerce Silver Medal. He has been the leader of the Photon Physics Group at NIST for the last two decades. That group initiated a program in EUV metrology in 1989 to aid in characterizing the EUV optics for astronomy, fusion plasma diagnostics, laser development, and the original AT&T program to explore EUVL as a possible next-generation lithography.
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Calibration of Detectors and Tools for EUV-Source Metrology Frank Scholze and Gerhard Ulm Contents 30.1 Introduction 30.2 Synchrotron Radiation Beamlines for EUV Metrology 30.2.1 Soft-x-ray radiometry beamline 30.2.2 EUV irradiation beamline 30.2.3 EUV direct undulator beamline 30.3 Instrumentation for Detector Calibration and Optics Characterization 30.3.1 EUV reflectometer 30.3.2 Cryogenic electrical substitution radiometer as a primary detector standard 30.4 Semiconductor Photodiodes as Reference Detector Standards 30.4.1 Calibration 30.4.2 Spectral responsivity of different types 30.4.3 Self-calibration 30.4.4 Long-term stability 30.4.5 Irradiation stability 30.4.6 Linearity 30.5 Spectrally Filtered Tools and Spectrographs 30.5.1 Inband power meter 30.5.2 Imaging spectrometer 30.6 Conclusions and Future Needs Acknowledgments References
785 786 786 789 791 792 792 795 797 797 797 800 801 802 805 807 808 811 813 815 815
30.1 Introduction The routine availability of high-accuracy soft-x-ray radiometry is a prerequisite for the development of EUVL as the next-generation lithography (NGL).1,2 A main issue for EUVL is the ability to produce sufficient levels of EUV radiant power.3,4 Therefore, well-characterized radiation detectors that work reliably 785
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over long periods of time at high irradiation levels are needed. This development has caused an increasing need for radiometric standards and quantitative radiometric measurements.5 In order to meet these demands, the Physikalisch-Technische Bundesanstalt (PTB) radiometry laboratory at the BESSY II electron storage ring pursues the characterization and calibration of radiation detectors and tools in the VUV and soft-x-ray spectral regions as a major task.6 The PTB has been providing EUV calibration services for many years within the European EUCLIDES7 and MEDEA8 projects at a dedicated radiometry beamline at the BESSY I9–11 electron storage ring and, from the year 2000, at the BESSY II electron storage ring,12 exploiting the benefits offered by this thirdgeneration facility. A large reflectometer enables the PTB to characterize EUVL optics up to 550 mm in diameter and 50 kg in mass,13,14 meeting the demands for the present designs of projection optics.15 For the spectral reflectance of a mirror in the EUV spectral region, a relative uncertainty of u = 0.14% is achieved.16 The radiometric approach made at PTB to the calibration of detectors in the EUV spectral range is the comparison with a primary detector standard, a cryogenic electrical substitution radiometer (ESR) operated at liquid-He temperature17 using monochromatized synchrotron radiation. The operating principle of an ESR is that an absorber transforms the incident radiant power into a heat flow directed through a heat link to a heat sink kept at constant temperature. The radiant power equals the change in the electrical heater power required for keeping the absorber temperature at a constant value when the radiation shutter is opened. Photodiodes are calibrated as transfer detector standards with a relative uncertainty of u = 0.26% by direct comparison with the radiometer.16 The calibration of tools for source characterization is thus directly traced to the SI system of units.18,19 The calibrations at PTB use monochromatized synchrotron radiation, a quasidc radiation with a rather low radiant power of about 1 µW. For EUV source characterization, strongly pulsed radiation and very different radiant powers must be measured. High-accuracy calibrations for EUVL therefore require further investigations of the detector performance. Therefore, high-power beamlines for investigations of the linearity of the response and stability under irradiation with EUV were installed by PTB. This chapter gives an overview of the measurement capabilities of PTB at the BESSY II storage ring and presents the status of the calibration of detectors and tools for EUV source metrology achieved at PTB. 30.2 Synchrotron Radiation Beamlines for EUV Metrology 30.2.1 Soft-x-ray radiometry beamline The PTB soft-x-ray radiometry beamline at BESSY II20 uses a plane-grating monochromator that allows the deflection angle and the incidence angle at the grating to be set independently.21 It covers the spectral range from 0.7 to 35 nm and is
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characterized with respect to the available radiant power, spectral purity of the radiation, energy resolution, and stability.16,20 At 13.5 nm, the radiant power available is about 1 µW (see Fig. 30.1). The radiant power is shown with and without the transmission filters for higher-order suppression. For most spectral ranges, a contribution of higher-order radiation of about 1% is achieved by proper setting of the angles of incidence for the plane mirror and grating without additional filters. The steps in the radiant power without filter correspond to these changes of the socalled fixed-focus parameter.21 Above about 15 nm, the angle of the plane mirror is limited to 12-deg grazing by the mechanical drive, and the contribution of higherorder radiation strongly increases without a filter. Fortunately, this radiation can be efficiently suppressed using silicon and aluminum foils. Due to the gold coating of the mirror and grating as well as the properly set blaze angle of the grating, a high radiant power and at the same time high spectral purity is achieved in the EUV spectral region. The relative higher-order contributions to the radiant power are below 1% for all wavelengths between 0.65 and 35 nm, and below 0.05% in the EUV spectral region.22 Resonance lines of the rare gases Kr, Ar, and Ne, which cover the working range of the monochromator, were used to determine the wavelength scale and the monochromator resolution (see Table 30.1). At each wavelength, different deflection angles at the grating were used to test the accuracy of the mechanical drives. The uncertainties of the monochromator wavelengths as given in Table 30.1 reflect the deviation between these measurements. Data for the monochromator resolution were derived from the measured linewidths. In the EUV spectral range around 13 nm, a resolving power of 2800 is available.
Figure 30.1 Radiant power at the soft-x-ray radiometry beamline at a stored electron current of 200 mA. The conditions are optimized for a small and parallel beam as used for reflectometry. The upper curve without labels shows the radiant power without transmission filters for higher-order suppression; the lower curve (closed circles) is with the filters in the beam. For detector calibration, the radiant power can be increased by a factor of 10 by using a higher angular acceptance of the beamline and increased bandwidth (open circles).
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If, e.g., the responsivity of a photodiode is measured, we measure the ratio of the photocurrent at the diode, normalized to the stored electron current at that time, to the radiant power measured afterward with a reference detector, normalized to the stored electron current at that later time. Thus, the temporal stability of the normalized radiant power is an essential prerequisite for an accurate measurement. The usual duration of measurements at several wavelengths is about 30 min. For the normalized radiant power, a stability of 0.03% over 30 min is achieved.16 Similar demands are made on the stability of the wavelength scale of the monochromator. For a daily test, we measure the K edge of the Be filter foil. If the deviation from our reference value (11.0801 nm, which we derived by comparing the Be K-edge wavelength with the rare-gas resonances) exceeds 2.2 pm, the beamline is readjusted. In Fig. 30.2, the measured center wavelength of a Mo/Si multilayer mirror (MLM) is shown over a period of two √ years. The variation is well within the claimed reproducibility of 1.4 × 10−4 ( 3σ, relative). The mirror was always Table 30.1 Compilation of wavelength adjustment data for the PTB soft-x-ray radiometry beamline using rare-gas absorption resonances.
Kr 3d5/2 -5p Ar 2p2/3 -4s Ne 1s-3p
Reference Wavelength (nm)
Soft x-ray radiometry beamline Wavelength Resolution FWHM (nm) (pm)
13.5947(15)52 5.0732(2)52 1.42982(8)53
13.5935(5) 5.0736(4) 1.42967(28)
5.2 1.3 0.6
Figure 30.2 Reproducibility of the measured center wavelength of an EUV Mo/Si MLM for a time period of two years. The dots show measurements at five positions on the mirror (center, and 5 mm from center in the x, y, −x, −y directions). The circles are the means of those five measurements. They coincide with the wavelengths measured at the √ center. The dashed lines indicate the interval of the claimed reproducibility of 1.4 × 10−4 ( 3σ, relative).
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measured at the same positions. What is also seen in Fig. 30.2 from the relative deviations of the wavelengths measured at five positions of the mirror is that the repeatability of the measurement results within short time scales, where no drifts in the monochromator alignment occur, is much better. The wavelength measured at the center always coincides with the mean of all measured wavelengths within about 5 × 10−6 . 30.2.2 EUV irradiation beamline EUV lifetime studies for detectors and optics are performed at a bending-magnet beamline. The irradiation beamline23 supplies broadband radiation with a total power of 900 mW (in the wavelength range from 5 to 100 nm) for a typical ring current of 200 mA. Synchrotron radiation from a bending magnet is focused with a grazing-incidence mirror into a contamination test chamber at the end of the beamline. The reflection at the mirror at 10-deg grazing incidence results in a cutoff wavelength of about 6 nm. The spectral distribution can be further narrowed using filters. The spectral radiant power is shown in Fig. 30.3 for different settings. The spectrum of the EUV radiation behind the filters ranges roughly from 12 to 20 nm with about 10% inband EUV radiation, dependent on the filter(s) used, as shown in Table 30.2. The total power and the spectral components of the radiation are given for operation without a filter and with filters having 60% and 1% transmittance at 13.5 nm, respectively. The last line of Table 30.2 gives the conditions for the second position in the two-position sample holder if a mirror with
Figure 30.3 Spectral radiant power at the irradiation beamline for a stored electron current of 200 mA. Shown are the spectra of the radiation deflected by the mirror at 10-deg grazing incidence (dash-dot, left scale), with an additional Si/Zr filter having 60% transmittance at 13.5 nm (solid line, left scale), and with a thick filter having about 1% transmittance at 13.5 nm (dashes, right scale). The spectra are calculated from the known spectrum of the synchrotron radiation and the measured reflectance of the mirror and transmittance of the filters.
No filter Thin filter Thick filter Thin filter + mirror
Total power Power Power (mW) density (W cm−2 ) 922 22 142 3.4 1.2 0.03 12 0.14 537 26 0.066 0.020
58% 18% 5.3% 0.2%
Short wavelengths (<12 nm) Power Relative (mW) contrib. 151 77 1.1 12
17% 55% 92% 97%
Broadband EUV (12–16 nm) Power Relative (mW) contrib. 17 11 0.19 6.3
Power (mW)
1.9% 7.5% 16% 52%
Relative contrib.
Inband EUV (2% at 13.5 nm)
Table 30.2 Compilation of the basic parameters of the irradiation beamline.
233 39 0.032 0.3
25% 27% 2.7% 2.5%
Long wavelengths (>16 nm) Power Relative (mW) contrib.
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70% peak reflectance and 13.5-nm center wavelength is placed in the first position of the holder. Radiation of longer wavelength (DUV, UV, visible, and IR) as well as shorter wavelength is suppressed by the filters. It is therefore expected that the contamination processes are purely governed by the broadband EUV radiation. This broadband EUV radiation represents to some extent the conditions close to the EUV source.2 The irradiation test chamber can accommodate up to 10−2 mbar of gas pressure.24 It is separated from the beamline through a differential pumping section. The base pressure of the test chamber is in the high 10−8 -mbar range, dominated by water vapor because the system cannot be baked with samples mounted. The integrated pressure for molecular masses >44 u (hydrocarbons) is below 3 × 10−11 mbar.25 The irradiation chamber is connected to a gas supply system that can supply water, cleaning agents (e.g., oxygen), and hydrocarbons independently. The overall pressure is measured using a Granville-Phillips Stabil-Ion gauge, whereas the partial pressures of the different gases are determined using a quadrupole residual gas analyzer. Three different sample holders can be accommodated in the system, viz., a single sample, a stack of two samples, and a stack of eight samples. In order to minimize the occasions on which the vacuum of the chamber needs to be broken, the single and two-sample sample holders can be loaded through a dedicated UHV load lock system.24 The first sample in each holder is placed about 350 mm behind the focal point of the mirror to achieve a sufficiently large irradiation spot for further investigations by, e.g., reflectometry. At this position, the beam has a wedge-shaped structure with a high-intensity region of about 2 by 1 mm adjacent to a region of about 3 times lower intensity, about 4 by 2 mm in size. About 40% of the power is focused onto the hot-spot region at the tip of the wedge. The intensity profile at the irradiation position was measured using a calibrated CCD (for a detailed picture see Refs. 26,27). 30.2.3 EUV direct undulator beamline Because an undulator delivers horizontally and vertically collimated radiation, no focusing mirror needs to be used to achieve a high-intensity spot. Furthermore, it is advantageous to use only the central part of the beam to achieve higher spectral purity. The red-shifted part of the spectrum appears at higher off-axis angles, and only the uneven harmonics of the undulator have significant on-axis intensity. The data shown in Fig. 30.4 are for a 1- by 1-mm aperture at 30-m distance from the undulator U49. Either the direct undulator beam with no further optical element at all in between the source and the sample can be used, or a beam deflected by 13 deg at a grazing-incidence plane mirror. There is nearly no continuous background radiation at all—in particular, no longer-wavelength contribution. There is a clean first order of the undulator at 13.5 nm, and discrete, small-bandwidth higher harmonics at shorter wavelength. These are significant contributions to the radiant power for the U49 undulator installed now at the beamline. The radiant power at 13.5 nm, however, is also higher
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Figure 30.4 Spectral radiant power into a 1- by 1-mm aperture at 30-m distance at the direct undulator beamline for a stored electron current of 200 mA with the U49 undulator. Shown are the spectra of the direct undulator radiation (dashed), and the spectrum deflected by the mirror at 6.5-deg grazing incidence (solid line). The spectra are calculated from the known spectrum of the undulator radiation and the measured reflectance of the mirror.
than for the previously used U180 undulator (see Ref. 23). The higher harmonics contribute about 90% to the total radiant power in the direct beam (see Table 30.3). In Table 30.3, the total power and the spectral components of the radiation are given for operation at the direct undulator beam and a 13-deg-deflected beam, respectively. The last line gives the conditions for the second position in the twoposition sample holder if a mirror with 70% peak reflectance and 13.5-nm center wavelength is placed in the first position of the holder. Because most of the radiant power is in the fifth and higher harmonics, the suppression by the 13-deg mirror reflection reduces its contribution to 60%. A further reduction using transmission filters would not be effective, for the transmittance of any filter for the third and higher orders is of the same order as the transmittance of the first order. An almost ideal spectrum is achieved by a further reflection at a Mo/Si MLM (see last row in Table 30.3). Note that the power given in Table 30.3 refers to an aperture of 1 by 1 mm. Using, e.g., a 6-mm-diameter aperture, about 30 times higher total power can be collected. 30.3 Instrumentation for Detector Calibration and Optics Characterization 30.3.1 EUV reflectometer For the investigation of large optical components for EUVL tools, PTB is operating an EUV reflectometer for samples with up to 550-mm diameter and a mass of 50 kg, operated at the soft-x-ray radiometry beamline.13,14 It consists of a cylin-
Component Undulator U49 Grazing mirror Grazing mirror + thin filter Grazing + Mo/Si mirror 8 × 10−5
1.05
10.5
8 × 10−4
1.9
19
59% 46%
23.5
4
40
90.2%
Relative contrib.
8.5
197
Total power Power Power (mW) density (W cm−2 ) 218 21.8
Short wavelengths (<12 nm) Power (mW)
10.5
10.1
16.3
21.5
100%
54%
41%
9.8%
Broadband EUV (12–16 nm) Power Relative (mW) contrib.
10.0
9.4
15.1
19.9
96%
50%
38%
9.1%
Inband EUV (2% at 13.5 nm) Power Relative (mW) contrib.
Table 30.3 Compilation of the basic parameters of the undulator beamline.
1 × 10−5
0.03%
6 × 10−3 1.5 × 10−4
0.04%
0.01%
Relative contrib.
0.02
0.03
Long wavelengths (>16 nm) Power (mW)
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drical vacuum chamber with a diameter of 1.9 m and a length of 2.1 m. Inside this chamber the sample stage is mounted. Figure 30.5 shows the reflectometer sample stage in front of the vacuum chamber. The ranges of travel and positioning uncertainties for the different axes are summarized in Table 30.4. The complete sample stage is motorized in vacuum. The photon beam size at the sample position is of the order of 0.5 by 0.5 mm with a flat top.14 The divergence is about 0.5 mrad in both directions. Optical components used for source calibration tools (e.g., filters, gratings, and mirrors) can be characterized in detail using the EUV reflectometer. The uncertainty contributions for the measurement of the peak reflectance of a Mo/Si mirror at 13.5 nm are given in Table 30.5. For the peak reflectance, the dominant
Figure 30.5 Mechanics of the EUV reflectometer.13,14 The in-vacuum detector and sample stages are shown in front of the vacuum vessel. The degrees of freedom are indicated for detector and sample. The baseplate of the sample holder is 550 mm in diameter. Table 30.4 Compilation of the sample and detector movements of the EUV reflectometer with maximum travel range and positioning uncertainty.
Sample
Detector
Axis
Range
Positioning uncertainty
X Y Z Tilt 2 x R
180 mm 310 mm 155 mm 125 deg 360 deg 20 deg 195 deg 120 mm 400 mm 180 deg
10 µm 10 µm 10 µm 0.01 deg 0.01 deg 0.01 deg 0.01 deg 10 µm 100 µm 0.01 deg
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Table 30.5 Compilation of the uncertainty contributions for the measurement of reflectance at a wavelength of around 13 nm. Quantity
Relative uncertainty contribution u
Peak reflectance Stability of normalized intensity Inhomogeneity of the detector Higher diffraction orders Diffuse scattered radiation
3 × 10−4 6 × 10−4 3 × 10−4 1.2 × 10−3
Total relative uncertainty of peak reflectance
1.4 × 10−3
Peak wavelength Kr resonance wavelength Repeatability of wavelength
1.2 × 10−4 8 × 10−5
Total relative uncertainty of peak wavelength
1.4 × 10−4
contribution is diffusely scattered radiation outside the mirror bandwidth that is incident on the diode in the direct beam and not reflected. The main uncertainty for the wavelength is the uncertainty of the reference wavelength. In addition to the 2 movement, the detector can be moved in the x direction for the measurement of bidirectional scattering. Furthermore, the distance between the sample surface and the detector can be varied to allow for the different beam divergence when reflected from a curved surface. A clean room of class 1000 in the front of the reflectometer chamber prevents the contamination of the samples with dust particles during mounting. 30.3.2 Cryogenic electrical substitution radiometer as a primary detector standard In the past, radiometry in the VUV and soft-x-ray spectral regions was mainly based on rare-gas double ionization chambers, which allowed the determination of the spectral responsivity of photodiodes with a 6% to 9% relative uncertainty.28,29 During the last two decades, electrical substitution radiometers (ESRs) with an absorber cavity that is operated at liquid-helium temperature, so-called cryogenic radiometers, have been established in optical radiometry at several national metrology institutes as accurate radiometric standards. At PTB cryogenic radiometers have also been successfully employed for radiant power measurement of spectrally dispersed synchrotron radiation in the spectral range from UV to x rays.6,11,16,17,30,31 The equivalence of radiant and electrical heating that makes a cryogenic radiometer a primary standard is not ensured by a physical equation of state. Therefore, the possibility of radiant energy being deposited in the absorber cavity without being transformed into heat must be excluded. Many possible loss effects, such as backscattering of radiation and fluorescence, can be directly addressed by measurements. The main concern is that radiant energy could be consumed in processes of
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radiation damage, such as lattice displacements or the creation of electronic traps. For physical reasons, such effects should be absent for a cavity absorber made of metal.17 This expectation was experimentally justified by a direct comparison of the cryogenic radiometer with BESSY I, the primary radiometric source standard, by measuring the integral radiant power of synchrotron radiation.32 In Fig. 30.6, the relation between total heating power and temperature of the absorber cavity in the ESR is shown. Setting an appropriate electrical heating power thus allows measurement at different radiant power levels. The sensitivity of the radiometer varies only slowly with the temperature. A comprehensive description of the design and performance features of the ESR has been given in Ref. 17. The cavity absorber has a cylindrical shape with a copper wall of thickness about 100 µm and is coated with a thin gold layer for passivation. In the dynamic substitution mode, the temperature of the cavity absorber is controlled by a feedback loop assuring a constant temperature difference to the heat sink, whose temperature is also actively controlled. Thus a constant heat ˙ from the cavity absorber through the heat link to the heat sink is realized, flow, Q, ˙ = Pel + (1 − δne ) · αλ · (1 − δloss ) · λ , where δne is a corwhich is given by Q rection of magnitude 2 × 10−4 for the nonequivalence of the heat-flow paths in electrical and radiant heating,17 αλ is the fraction of incident radiant energy of the synchrotron radiation absorbed in the cavity, and δloss summarizes the corrections for radiant energy absorbed in the cavity but not transformed into heat. For the latter two corrections, values for the wavelength range down to 0.7 nm are reported in Ref. 17, the resulting value of αλ (1 − δloss ) being 0.9990(6). In a radiant-power measurement, the change in electrical power corresponding to a change in inci-
Figure 30.6 Relation between total heating power and temperature of the absorber cavity in the ESR (solid circles). The solid line is an interpolating polynomial fit. Since the thermal conductance of the heat link depends on the temperature, the curve is not linear. The sensitivity of the radiometer, shown as a dashed line with respect to the right scale, therefore also depends on temperature.
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Table 30.6 Compilation of the uncertainty contributions for the measurement of a radiant power of about 0.2 µW by the cryogenic ESR. Quantity
Relative uncertainty contribution u
Measured normalized heating power difference Radiant-energy conversion efficiency of the absorber17
1 × 10−3 3 × 10−4
Thermal nonequivalence between radiant and electrical heating17
1.2 × 10−4
Temperature correction for standard resistor17 Calibration of standard resistor17 Calibration of voltmeters17
1.2 × 10−6 1 × 10−5 2 × 10−5
Normalized radiant power
1.1 × 10−3
dent radiant power is measured. In Table 30.6, the uncertainty contributions to the radiant-power measurement using the ESR at a radiant power of 0.2 µW are compiled. The dominant contribution is the statistical uncertainty in the determination of the heating-power difference with and without radiation. 30.4 Semiconductor Photodiodes as Reference Detector Standards 30.4.1 Calibration Photodiodes are calibrated by comparing the photocurrent of the diode with the radiant power of monochromatized radiation at the soft-x-ray radiometry beamline as measured with the ESR. The diodes are aligned behind a cooled aperture 3 mm in diameter. The ESR with its 6-mm cooled aperture in front of the absorber is placed about 1 m behind the diodes to provide sufficient space for a cooled baffle system needed for infrared suppression.33 The ESR is aligned and kept fixed during the measurements, whereas the diodes are mounted on a linear feedthrough. Since the photon beam does not cover either detector completely, for an ideal homogeneous detector, uncertainties of position need not be taken into account. The corresponding uncertainty depends on the individual detector and is therefore not included in the compilation given in Table 30.7. The photocurrent induced in the diode is measured with a Keithley 6517 electrometer. 30.4.2 Spectral responsivity of different types The high absorption of EUV radiation in any material is a major problem for the use of semiconductor photodiodes as detectors, because the radiation must penetrate through the passivation layer and the front region (either p- or n-doped) into the pn junction region. Therefore, silicon photodiodes with a thick oxide passivation are not useful for EUV radiation. An alternative is to use Schottky diodes. Here, the depletion region starts directly at the metal-semiconductor interface. This
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Table 30.7 Uncertainty contributions for the measurement of the spectral responsivity of a photodiode at a wavelength of 13 nm. Quantity
Relative uncertainty contribution u
Radiant power (see Table 30.6) Measured diode photocurrent Electrometer calibration factor Diode temperature deviations, (20 ± 2)◦ C Wavelength uncertainty Spectral bandwidth of monochromator Higher diffraction orders Diffuse scattered radiation Angle of incidence at diode (normal ± 5 deg)
1.1 × 10−3 1 × 10−3 6 × 10−4 1 × 10−4 1 × 10−4 1 × 10−5 3 × 10−4 2 × 10−3 5 × 10−5
Spectral responsivity
2.6 × 10−3
type of diode, especially with a high-gap semiconductor, is still a good choice for measurement at low irradiation levels, because the dark signal of these devices is extremely low. A typical curve for the spectral responsivity of a GaAsP/Au Schottky diode is given in Fig. 30.7. Also shown is a model calculation (see Ref. 34) using a gold layer of a thickness of 7 nm, a charge collection efficiency at the GaAsP-gold interface of 35%, a relaxation depth for the recombination losses of 22 nm, a 100%-sensitive thickness of 180 nm, and a total sensitive thickness of 2.6 µm with zero collection efficiency at the bottom of the sensitive layer. The spectral dependence of the responsivity is dominated by the transmittance of the gold contact layer, which is only about 50% at 13.5 nm, as illustrated by the dashed line in Fig. 30.7, which allows only for the absorption of the gold layer. Thus, even minor variations in the thickness of the contact layer have a significant influence on the responsivity. For radiometric application, the diodes must be selected for spatial homogeneity. The development of silicon photodiodes for the VUV and EUV spectral range was initiated by needs of the second-generation synchrotron radiation sources as well as the applications in x-ray astronomy, x-ray microscopy, and plasma diagnostics and the first investigations for EUVL in the late 1980s.35 These diodes (called AXUV) were soon improved regarding their radiation stability36 and used for radiometric applications.11,37,38 AXUV diodes have a shallow n-conducting front region, passivated with a nitrided oxide,36 on top of a p-type epitaxial layer a few tens of microns in thickness on a 200-µm-thick p + substrate (see Fig. 30.8). A special property of these AXUV diodes is their nearly ideal quantum efficiency.36 The spectral responsivity varies only by about 10% over the whole EUV and soft-x-ray spectral range (see Fig. 30.7). The model calculation (see Ref. 33) uses an oxide layer with a total thickness of 4.2 nm, a collection efficiency at the silicon-oxide interface of 93%, a relaxation depth for the recombination losses of 110 nm, a 100%-sensitive thickness of 1 µm, and a total sensitive thickness of 26.5 µm with a collection efficiency of 97% at the bottom of the sensitive layer.
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Figure 30.7 Spectral responsivity of three photodiodes measured using the ESR. The upper curve (open circles) is an AXUV-type diode. Data for an SXUV-type diode are shown with diamonds, and for a GaAsP/Au Schottky diode with solid circles. The lines represent model calculations with the parameters for each diode given in the text. For the Schottky diode, the dashed line represents the responsivity that would result if the charge collection efficiency were ideal and only the Au-contact-layer absorption were taken into account.
Figure 30.8 Scheme of the diode geometry and electrical connections for n-on-p silicon photodiodes (see Ref. 36).
Although these diodes have a nearly ideal performance regarding their responsivity, it turned out that the nitrided oxide is not sufficiently stable over time (see next subsection). For 157-nm F2 laser radiation, PtSi Schottky-barrier diodes have been shown to be most stable.39,40 Regarding their homogeneity, these diodes suffer from the same problem of the highly absorbing front layer as discussed above for GaAsP-Au diodes. For applications in high-power EUV radiation, n-on-p diodes with improved passivation were developed. Because the damage of the oxide is most likely related to the creation of long-living electronic excitations in the insulating oxide, the new diodes (called SXUV) were passivated with metal silicides.41 They show good stability for EUV irradiation and good homogeneity.27
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The disadvantage of the metal silicide passivation is that the charge collection in the front region of these diodes is significantly lower than for the nitrided oxide devices. A typical responsivity of such a diode is also shown in Fig. 30.7. It shows a sharp cutoff at the silicon L edge at 12.4 nm. Diodes from different lots have a rather similar spectral responsivity at 13.5 nm, between 0.20 and 0.23 A/W; the responsivity at 10 nm, however, depends strongly on the individual device, varying between 0.05 and 0.15 A/W. The model calculation uses a passivation layer composed of 3.0 µg/cm2 Ti, 1.0 µg/cm2 Si, and 0.5 µg/cm2 N, corresponding to a thickness of 15 nm for a density of 3 g/cm3 , zero collection efficiency at the silicon-silicide interface, a relaxation depth for the recombination losses of 125 nm, a 100%-sensitive thickness of 3 µm, and a total sensitive thickness of 60 µm with a collection efficiency of 65% at the bottom of the sensitive layer. 30.4.3 Self-calibration The AXUV-type photodiodes with nearly ideal responsivity have in the past been proposed as absolute detectors42 for EUV.36 The basic idea is that the spectral responsivity s(hν) of a photodiode for photons of energy hν in the soft-x-ray region can be expressed as s(hν) = (e/w)sr (hν) with e the elementary charge, w the mean electron-hole pair creation energy, and sr (hν) a relative responsivity taking account of all loss processes, including reflection and absorption in the front layer. Reflection at normal incidence is negligible in the EUV spectral range. Thus for an ideal detector with 100% internal charge collection, only the absorption in the front layer needs to be known. This is the basis for an alternative approach to the determination of the spectral responsivity of photodiodes used earlier at PTB in the softx-ray spectral range,43 the so-called self-calibration.44 The absorptance of the front layers can be determined from the ratio s (hν) of the responsivity for 60-deg-tonormal incidence to that for normal incidence of the radiation. The relative uncertainties were estimated to be about 4% for n-on-p silicon diodes, and about 6% for GaAsP Schottky diodes.43 Later on, this approach was improved to allow for a thin layer beneath the diode front contact where the charge generated is only partially collected.33 This approach was successfully used to derive the mean energy for the production of electron-hole pairs in semiconductors from the absolutely measured responsivity of photodiodes using the ESR.33 Measurements in the soft-x-ray range at PTB revealed a quantum efficiency proportional to the photon energy, i.e., a constant value of w = 3.66(3) eV for the generation of an electron-hole pair in silicon in the wavelength range from 0.5 to 20 nm. In the wavelength range above 330 nm, exactly one electron-hole pair per absorbed photon is created, and for wavelengths shorter than 150 nm, the mean energy per electron-hole pair converges to the constant value for shorter wavelengths.34,39 For GaAsP, a value of w = 4.58(7) eV was measured in the EUV and soft-x-ray spectral range.34 The relative uncertainty achievable by the self-calibration method, however, is limited by the quality of the optical data used for the calculation of sr (hν) from the measured ratio s (hν). For the above-mentioned determination of w for silicon,
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the optical data on the nitrided oxide had to be deduced from reflection measurements. The situation becomes even worse for highly absorbing front layers such as gold or silicides. The uncertainty is proportional to 1 − sr (hν). For AXUV diodes with nearly ideal responsivity [sr (hν) close to 1], reasonable results might be obtained, while for Schottky diodes and SXUV-type diodes the uncertainty is about 10%. 30.4.4 Long-term stability PTB has now had experience with the use of AXUV100G-type diodes as reference detectors for almost 10 years. The first high-accuracy calibrations11,31 were carried out in 1995. AXUV diodes were shown to be stable up to a fluence of 2 × 1016 photons/cm2 at a wavelength of 9.6 nm, where the oxide is strongly absorbing.31 This corresponds to an irradiation of about 0.5 J/cm2 . The typical radiant power used in the calibration measurements is about 1 µW, and the measurements take only a few minutes of total irradiation time for a broad wavelength range. Therefore the diodes were expected to be stable enough for use as reference detectors for measurements at about 1-µW radiant power. It was, however, soon discovered that temporary changes in the responsivity occur close to the illuminated spot. This was explained by negative charging of the oxide by photoelectrons originating at the irradiated spot and deflected back to the diode by the positive charge remaining in the oxide.38 Consequently, the responsivity could be restored by short illumination with only a few µJ/cm2 to neutralize the oxide charge. If a potential of −100 V is applied to repel the photoelectrons during irradiation, no decrease of the responsivity in the adjacent areas is observed.38 Some of the diodes first calibrated in 1995 were subsequently used as references for further calibrations, and some others were stored in dry air or in vacuum. Recalibrations of different subsets of the diodes were carried out later in 1995, and also in 1996, 1997, and 2001 (see Ref. 6). After about three years, most of the diodes became inhomogeneous and showed an unstable signal. As an example, the calibration history of one of the diodes is shown in Fig. 30.9. During a first interval, the diode was stored in dry air and used only occasionally in ultrahigh vacuum at a radiant power of 1 µW or less. The spectral responsitivity measured in 1995 and 1997 is nearly identical. A closer view, however, reveals systematic differences at longer wavelengths. These can only be explained by an additional absorbing layer, most probably oxygen that reacted with the initially oxygen-deficient33 oxide. Later on, that diode was used for radiant-power measurements at a higher radiant power, of the order of 10 µW. It was observed during these measurements that the diode became unstable and inhomogeneous. The result of a final calibration in 2001 is also shown in Fig. 30.9. The responsivity dropped by about 50% for wavelengths above 5 nm. A rather significant oxidation (about 22 nm of oxide) could be inferred from the spectral slope. From these observations it can be concluded that the stability of AXUV-type diodes as reference detectors is strongly influenced by oxidation, which most probably occurs when—after using the diode for radiation measurements—the charged
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Figure 30.9 Spectral responsivity of an AXUV diode measured in 1995 using the ESR (solid circles). The line represents a model calculation (see Ref. 33) using an oxide layer with a total thickness of 5 nm and a charge collection efficiency at the silicon-oxide interface of 91%. The diode was recalibrated in 1997 (open circles). The dashed line represents a calculation with an additional amount 0.11 µg/cm2 of oxygen. Finally, after using the diode in intense EUV radiation, it was calibrated in 2001 (diamonds). The dash-dotted line represents a calculation with an additional 22-nm layer of SiO2 . Furthermore, the collection efficiency at the silicon-oxide interface decreased to 60%.
oxide is exposed to ambient atmosphere during specimen change. Although we do not have a comparably long experience with SXUV-type diodes, a first comparison with recalibrations after six months for AXUV- and SXUV-type diodes strongly suggests that this problem is absent for the silicide passivation layers (see Fig. 30.10). After six months, no change in responsivity is observed in the whole wavelength range from 1 to 25 nm for the SXUV-type diode, while the AXUV-type diode significantly dropped in responsivity for wavelengths above 10 nm. Again the change is best fitted by the absorption of an additional amount of oxygen. It should be noted that the AXUV diode was stored in dry air during the six months, while the SXUV diode was used as a reference detector for customer calibrations and thus suffered several cycles of pumpdown, irradiation, and subsequent exposure to ambient atmosphere. 30.4.5 Irradiation stability In the previous subsection, the long-term stability of only occasionally used photodiodes was discussed. For EUV source radiometry, however, the diodes are exposed to high radiation doses during the measurements; therefore the stability under high irradiation also must be investigated. A detailed study of SXUV-type diodes with different passivation layers has recently been published.27 The diodes investigated had passivation layers of diamondlike carbon (DLC), PtSi, and TiSiN. The irradiation was performed at the EUV irradiation beamline (see Sec. 30.2.2), in a base vacuum of approximately 10−8 mbar, predominately
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made up of water. The diodes were irradiated with an increasing dose and tested until a significant degradation was measured or a significantly higher exposure would have taken an unreasonably long time. A first and sensitive test for degradation is carried out by scanning the surface of a TiSiN-coated diode after radiant exposure with 143 kJ/cm2 (see Fig. 30.11). At 11 nm the responsivity directly in
Figure 30.10 Ratio of spectral responsivity of an AXUV diode, measured using the ESR six months after the initial calibration, to the responsivity measured initially (closed circles), and the same for an SXUV100 diode with TiSiN passivation, measured at the same times (open circles). The error bars represent the uncertainty of a single measurement with the extension factor k = 2; see Table 30.7. The dashed line represents the transmittance of 0.11 µg/cm2 of oxygen.
(a)
(b)
Figure 30.11 Homogeneity of the responsivity of an TiSiN SXUV diode after irradiation with 143 kJ/cm2 , measured at 13 nm (a) and 11 nm (b) with a spot size of about 0.5 by 0.5 mm. The irradiation spot clearly appears as a region of reduced responsivity. The shading is in steps of 0.1% from 98% (dark) to 100% (white).
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the illuminated area remained constant, while the area surrounding the spot was damaged. All but the diode with the PtSi passivation were stable up to a radiant exposure of about 100 kJ/cm2 . The spectral dependence of the irradiation-induced change in responsivity for the DLC- and TiSiN-coated diodes is shown in Fig. 30.12. The data for the TiSiN diode confirm the finding from the measurement of the homogeneity. Carbon contamination is clearly confirmed by the occurrence of the K absorption edge at 4.4 nm. A pure absorption layer, however, does not explain the measured spectral shape. There is no change in responsivity at all in the wavelength range from 5 to 11 nm. This behavior was simulated with the model33 used to describe the efficiency of the diodes as shown in Figs. 30.7 and 30.9, assuming that the collection efficiency for charge carriers generated directly at the silicide-silicon interface has increased by 0.5%. For the DLC-coated diode no contamination is detected: the responsivity, also at long wavelengths, is constant. There is, however, the same slight increase in responsivity in the range from 5 to 11 nm. It can be concluded that SXUV-type diodes with DLC as well as TiSiN proved to be stable up to an radiant exposure of about 100 kJ/cm2 . If the carbon contamination in the case of the TiSiN device had been avoided, the responsivity would have remained unchanged within 1% over the complete spectral range from 2 to 25 nm. Using a model for the spectral responsivity of the diodes, the observed changes in the responsivity can be explained as the result of carbon contamination of the surface, yielding a decrease in responsivity, and changes in the charge collection efficiency at the silicon-silicide interface. It seems that a minor, but de-
Figure 30.12 Irradiation-induced relative change in responsivity for two SXUV-type diodes. The diode coated with DLC (open circles) was exposed to 69 kJ/cm2 , and the diode with TiSiN (closed circles) to 143 kJ/cm2 . The dashed line shows the absorptance of 0.57 µg/cm2 of carbon. The solid lines show the change in responsivity due to an increase in the charge collection efficiency at the top silicon interface by 0.5 percentage point. The error bars represent the uncertainty of a single measurement with the extension factor k = 2 (see Table 30.7).
Calibration of Detectors and Tools for EUV-Source Metrology
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tectable, irradiation-induced increase in the charge collection efficiency at the top layer to the silicon interface might occur for SXUV diodes. For the AXUV-type diodes with nitrided oxide, these changes in the collection efficiency were always destructive (see Fig. 30.9). For the SXUV-type diodes, no additional oxygen is detected, although the irradiation was done in a water-vapor-dominated vacuum. This indicates that these passivation layers are oxidation-resistant. 30.4.6 Linearity Detector calibrations at PTB are based on the comparison of the photodiodes with a cryogenic radiometer as primary detector standard, using monochromatized synchrotron radiation, a quasi-dc radiation with a rather low radiant power of about 1 µW. At the customer’s, these diodes may be used for strongly pulsed radiation and very different radiant powers. High-accuracy calibrations for EUVL therefore require investigations of the linearity of the response. Until recently, linearity investigations were reported only for laser radiation in the visible,45 UV,41 and DUV46 spectral ranges. A first investigation using EUV was done at the EUV direct undulator beamline.47 The basic concept for the description of a photodiode for our measurement conditions is summarized in the following. For dc operation using an electrometer, capacitance effects need not be considered, and the voltage in the outer circuit of the diode, or the load resistance, is zero. The equivalent circuit can thus be reduced to the form shown in Fig. 30.13. It is directly seen that the photogenerated current at the pn junction, IL , is IL = ID + Ish + I . The voltage UD at the pn junction of the diode is UD = I Rs . Using the basic expression for the current in the pn junction, we get IL = Is · [exp(e/kT I Rs ) − 1] + I · Rs /Rsh + I , with the reverse saturation current Is , the elementary charge e, the Boltzmann constant k, and the temperature T . For high-quality diodes, the ratio Rs /Rsh is of the order of 10−6 and the term I · Rs /Rsh can be neglected: I = IL − Is · [exp(e/kT I Rs ) − 1]. This equation can be used to model measured photocurrent curves. We measured the photocurrent of an SXUV diode using a set of apertures having diameters from 0.125 to 6 mm at the EUV direct undulator beamline (see Sec. 30.2.3). At the diode position, 30 m from the undulator, the undulator beam
Figure 30.13 Equivalent electrical circuit for photocurrent measurement with an electrometer. In this circuit, the photodiode is characterized by its equivalent shunt resistance Rsh and series resistance Rs only.
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is 4 mm in diameter (FWHM). In the spot, an irradiation level of about 2 W/cm2 is achieved (see Table 30.3). We measured the photodiode current as a function of the stored electron current. The photon flux of the undulator scales linearly with the stored electron current. The photocurrent IL generated in the pn junction is proportional to the incident power, which in turn is proportional to the stored electron current. Therefore, the ratio of measured photocurrent to stored electron current is a measure of diode linearity. The irradiance of 2 W/cm2 was sufficient to saturate the diode with all but the smallest aperture (0.125 mm). The maximum radiant power incident on the diode for the 6-mm aperture and a stored electron current of 140 mA was about 500 mW. Although the spectral distribution of the radiation changes slightly with aperture size toward longer wavelengths, no effect is expected, for the spectral responsivity shows a flat behavior and the radiation is still in the broadband EUV range (shorter than 16 nm). The series resistance obtained from these measurements47 depends on the size of the photon beam (see Fig. 30.14). A simple model for the series resistance is as follows:47 the photocurrent generated at the center of the diode must be carried in the thin front n-doped layer from the center to the n+ contact ring. This layer is very thin and almost completely depleted, because no insensitive layer is observed in the photodiode’s spectral responsivity. Thus, it forms a thin conducting layer with a certain square resistance. The current generated within a circular area as defined by the aperture diameter must flow through that thin layer to the outer electrode. If the diode were of circular geometry, the equations could be solved analytically and yield a logarithmic dependence of series resistance on aperture size.47 For larger apertures deviations from this ideal behavior occur. The relation is, however, useful for the estimation of the saturation behavior for smaller aperture
Figure 30.14 Presentation of the series resistance obtained from the saturation curves as a function of aperture size. The ordinate is scaled logarithmically in aperture size. Note the almost ideal logarithmic dependence up to an aperture size of about 2 mm. For larger aperture sizes, the slope decreases and the values appear to converge to a finite value for full diode illumination.
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Figure 30.15 Relation between aperture diameter and current at 1% saturation as obtained from the relation between aperture size and series resistance.
sizes. This situation is, e.g., representative for source calibration tools of the Flying Circus (FC) type.48 Here, a focusing mirror is used to image the source onto the detector diode. Therefore, dependence of the linear operation range of the tool on the source size should be expected. If we define the highest current for linear operation by, e.g., 1% relative saturation loss, it can be determined as a function of the series resistance. Expressing the series resistance as a function of aperture size, a relation between photon beam size and maximum current for linear operation is obtained as shown in Fig. 30.15. With decreasing aperture size, the maximum power that can be measured in the linear range of the diode decreases from about 10 mW for a 6-mm aperture to 2 mW at 1 mm and 0.5 mW at 0.1 mm. Therefore, it is important to specify the size of the photon beam if a limit for linear operation is specified. It must also be noted that the series resistance is an individual property of the diode and must therefore be checked for each individual device. If, instead of the total radiant power, the diode is used to measure irradiance using an aperture of known size, the situation becomes quite different. The lower total-power limit for linear operation at small spot sizes is overcompensated by the influence of the aperture size, and the maximum irradiance increases from 30 mW/cm2 for the 6-mm aperture to 6 W/cm2 for the 0.125-mm aperture and about 100 W/cm2 for a 20-µm aperture. 30.5 Spectrally Filtered Tools and Spectrographs For the optimization of radiation sources for EUVL and for the determination of the parameters needed for the system design and the system integration, these sources must be characterized in terms of the absolute inband power, the spectral distribution in the EUV spectral region and the out-of-band (OOB) spectral regions, the spatial distribution of the emitting volume, and the angular distribution of the emis-
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sion. Also, the source debris has to be investigated. We present here some examples for the calibration of such tools at PTB. 30.5.1 Inband power meter At present, two main types of inband power meters are in use, the FC tool48 from the FOM Institute (see Sec. 5.1), which uses only one focusing MLM for spectral filtering, and the Jenoptik E-MON® , using two flat MLMs5,49 (see Fig. 30.16). From the metrology point of view, the essential difference between the two concepts is the use of either one or two multilayer reflections. Further means of spectral filtering (e.g., transmission filters) are used in both tools in similar ways. At PTB, a two-mirror power meter similar to the E-MON® was optimized for low calibration uncertainties for the characterization of the EUV emission of an Au-LPP50 developed for a laboratory reflectometer.51 The mirrors are mounted at an angle of incidence of only 5 deg to the normal, the steepest angle possible. This reduces the sensitivity of the center wavelength to the angle of incidence to a 0.02nm shift for 1-deg misalignment. Furthermore, the difference in responsivity for S- and P-polarized radiation is reduced. We chose this concept because it works with no focusing, so the source can be placed at any distance. This was particularly important in that we use collimated radiation at the soft-x-ray radiometry beamline for the calibration. The parallel synchrotron radiation beam underfills the
Figure 30.16 Schematic of a two-mirror inband EUV power meter, E-MON® from Jenoptik Mikrotechnik, courtesy of M. Schührmann, JOMT. The two flat MLMs serve as the bandpass filter. The solid angle of detection is defined by the aperture in front of the diode. Filters can be additionally used to suppress OOB radiation.
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tool aperture. The calibration is therefore in units of diode photocurrent per unit incident radiant power (A/W, or C/J), as shown in Fig. 30.17. The results for the PTB tool50 (no. 1) are shown together with those for tools using different angles of incidence at the mirrors. Tools 2 and 3 were first attempts toward an inband power meter within a German project for the benchmarking of EUV source concepts.19 The calibration results for the three tools are summarized in Table 30.8. The differences in responsivity and bandwidth for S- and P-polarized radiation strongly increase with increasing angle of incidence at the mirrors. So, there is a trade-off between the requirements for a compact design, which requires larger angles of incidence so that the beam can pass the mirrors (see Fig. 30.16), and the robustness of the tool calibration. An important feature besides bandwidth and responsivity is the stability of the bandpass wavelength with respect to the alignment of the tool axis relative to the direction of the source. From the point of view of calibration it is therefore desirable to have an angle of incidence as close to normal as possible.
Figure 30.17 Spectral responsivity of different double-multilayer inband power meters. Shown are curves for s-polarized (line) and p-polarized (dashes) radiation. The responsivity for the PTB tool (tool 1) with 5-deg angle of incidence50 and an AXUV diode as detector is shown on the right scale. Tools 2 and 3 use incidence angles of 10 and 18 deg to normal,19 respectively. The detector for these tools was a GaAsP/Au Schottky diode.
Table 30.8 Compilation of the calibration data for three different inband power meters using different angles of incidence at the mirrors. Tool no.
Angle of incidence to normal
Bandwidth, FWHM (nm) S-pol. P-pol.
Bandwidth-integrated responsivity over 0.1 nm (C J−1 ) S-pol. P-pol.
Wavelength shift (nm deg−1 )
1 2 3
5 deg 10 deg 18 deg
0.436 0.444 0.420
0.451 0.0900 0.1034
0.021 0.042 0.077
0.430 0.422 0.350
0.438 0.0815 0.0655
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The Jenoptik E-MON® , working at a 10-deg angle of incidence, is therefore a compromise between compactness and easy use on the one side and measurement accuracy on the other. With properly designed mirrors, a good spectral selectivity for inband EUV with very low side wiggles is achieved (see Fig. 30.18). As discussed above, calibration at PTB is done using a small collimated beam. Therefore, additional uncertainties must be taken into account for measurements at a radiation source. For an isotropic emitting source (e.g., direct observation of a plasma source), the size of the aperture in the power meter and the distance of this aperture from the source point must be known. In practice, these might be the dominating uncertainties for measurements at the source, as illustrated in Table 30.9, which is taken from Ref. 50.
Figure 30.18 Spectral responsivity of an E-MON® power meter. Shown are curves for s-polarized (line) and p-polarized (dashes) radiation. The OOB wiggles in the responsivity are well suppressed by the multilayer coating design as compared to, e.g., tool 1 in 0. (See also Fig. 30.17.) Table 30.9 Compilation of the uncertainty contributions for the inband power-meter calibration. Quantity
Relative uncertainty contribution u (%)
Radiant power (reference detector) Higher diffraction orders Diffuse scattered light Aperture area (diameter 2.8 ± 0.01 mm) Distance between source and aperture of the power meter∗ (1465 ± 10 mm) Power-meter responsivity
0.5 0.03 0.2 0.7 1.4 1.7
∗ Included here because it is a significant contribution to the uncertainty for measurements at a source.
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30.5.2 Imaging spectrometer An imaging spectrometer measures the spectral and spatial distribution of the radiation. There are several options for obtaining an image of an EUV source. The easiest way is to use a pinhole camera, which can be easily combined with a transmission grating to make a pinhole spectrometer. The disadvantage is that the spatial resolution is limited by the pinhole size, which also limits the spectral resolution, because only a few lines of a grating can be used. Diffractive imaging utilizes zone plates that are capable of very high spatial resolution, but due to its principle, it cannot focus broadband radiation. A more versatile design uses a grazing-incidence mirror for focusing. The scheme of the spectrograph50 is shown in Fig. 30.19. The first optical element is a filter for visible and IR suppression, followed by an aperture, which defines the solid angle. Because the mirror is operated at grazing incidence, there is practically no dependence of the reflectance on the wavelength for the EUV spectral range. For use as a spectrograph, a dispersing grating is placed between the mirror and a CCD as the image sensor. The grating is a freestanding gold transmission grating with 5000 lines/mm (strengthened by a support grid) with an area of 5 by 10 mm. If the distance between the grating and the CCD is chosen such that the zero-order diffraction is detected by the CCD, an unambiguous wavelength calibration is possible without knowing the distance between the grating and the CCD or the grating line density, using only the position of the zero order and the L absorption edge of silicon. The L edge occurs in the spectra due to absorption in the front oxide of the CCD chip (see Figs. 30.20 and 30.21). The larger collection angle than with a pinhole spectrometer allows measurement in single-shot mode, using the full dynamic range of the CCD. So, shot-to-shot variations of source size, position, and spectrum could be investigated. Since the calibration of the whole imaging system is not possible using the collimated beam, we carried out a component calibration. The mirror reflectance and the efficiency of the grating plus the CCD were measured independently. Figure 30.20 shows the efficiency as counts at the CCD with respect to the total energy of the photons incident on the grating. In the range from 10 to 15 nm, the spectrometer efficiency varies by about a factor of 2. At 13.5 nm, one count at the CCD corresponds to three photons incident at the grating. For calibration, the grating and the CCD sensor were mounted at their working distance at the end of
Figure 30.19 Scheme of an imaging spectrometer used to characterize the spectral distribution of EUV radiation and the spatial distribution of the emitting volume.
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the soft-x-ray radiometry beamline. A reference detector was placed in front of the spectrometer for photon flux measurement, and a mechanical shutter for the CCD. For each wavelength, the grating was aligned relative to the CCD so that the diffracted radiation was incident at the same position as for the spectrometer operation. This is essential to allow for possible inhomogeneity of the response across the CCD area. The contributions to the uncertainty are summarized in Table 30.10.
Figure 30.20 Spectral detection efficiency of grating plus CCD, measured by direct comparison with a photodiode using monochromatized radiation at the soft-x-ray radiometry beamline. Measured points are shown as open circles; the line is intended only to guide the eye. The lower line shows the efficiency including a 300-nm freestanding Zr-filter. Besides the sudden step by about a factor of 2 at the Si L edge, there is no significant spectral structure. The increasing efficiency toward longer wavelength due to the grating is roughly compensated by the filter.
Figure 30.21 Detection efficiency of a back-illuminated CCD, measured by comparison with a photodiode using monochromatized radiation at the soft-x-ray radiometry beamline. Measured points are shown as open circles; the line is an interpolation using a responsivity model developed for photodiodes.33
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Table 30.10 Compilation of the uncertainty contributions for the spectrometer calibration. Quantity
Relative uncertainty contribution u (%)
Radiant power (reference detector) Higher diffraction orders Diffuse scattered light Integration time for CCD Aperture area∗ (2.00 ± 0.01 by 6.00 ± 0.05 mm) Distance between source and aperture of the spectrometer∗ (750 ± 10 mm)
0.5 0.03 0.2 5 0.5 2.6
Spectrometer efficiency
5.7
∗ Included here because it is a significant contribution to the uncertainty for measurements at a source.
Working with an integration time of a few seconds for the CCD, an overlap of the dynamical ranges of the photodiode, which needs sufficient radiant power for a good signal-to-noise ratio, and the CCD, which saturates at a too high photon flux, was achieved. Therefore, a significant uncertainty contribution resulted from the timing jitter of the mechanical shutter, which was about 0.1 s. Additional investigation of the individual components reveals the reason for the rather strong spectral dependence of the efficiency: it is the efficiency of the CCD chip as shown in Fig. 30.21. Thus, the main source of the spectral dependence is the CCD, which clearly shows the need for absolute detector calibration for the characterization of spectrometers. Another concept for a spectrograph is realized by the E-spec® of Jenoptik Mikrotechnik. It uses a grazing-incidence reflection grating by imaging an entrance slit onto a CCD sensor (see Fig. 30.22). Calibration at PTB can be provided with reference to the radiation passing the entrance slit. The monochromatized photon flux from the soft-x-ray radiometry beamline is measured with a calibrated photodiode placed on a linear feedthrough behind the entrance slit of the E-spec® . For each wavelength, the signal measured at the CCD (see Fig. 30.23) is normalized to this photon flux (see Fig. 30.24). Thus a calibration of all optical components is directly achieved. For measurements at a source, the size and distance of the entrance slit must be known precisely, as discussed for the PTB transmission grating spectrograph. 30.6 Conclusions and Future Needs PTB has set up versatile instrumentation for the calibration and characterization of optical components and detectors in the EUV spectral range. High-accuracy detector calibration using a primary standard and reflectometry provide the basis for long-term reproducibility of the radiometric measurements. Further work will be dedicated to the reduction of the uncertainties of these measurements to keep up with the increasing needs of the industry as expressed in the lithography roadmap. To better serve the customers’ need for calibration measurements, PTB will extend
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its measurement capabilities toward the measurement of pulsed radiation at higher peak power and will further investigate the stability and reliability of detectors and optical components for EUV.
Figure 30.22 Schematic of the spectrograph E-spec® from Jenoptik Mikrotechnik, courtesy of M. Schührmann, JOMT. The radiation passing the entrance slit in dispersed in first order onto a CCD sensor by a grazing-incidence reflection grating.
Figure 30.23 Response of the E-spec® to monochromatized radiation at the soft-x-ray radiometry beamline.
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Figure 30.24 Detection efficiency of an E-spec® measured by comparing the signal at the CCD with the monochromatized photon flux passing the entrance slit and measured with a calibrated photodiode.
Acknowledgments The authors acknowledge the valuable contributions of their colleagues from the radiometry laboratory, which greatly contributed to the results presented here. Particularly, we acknowledge the work of Roman Klein regarding the PTB undulator, of Roman Klein and Reiner Thornagel in installing and operating the irradiation beamline, and of Ralph Müller in investigating the diode linearity. Most of the measurements were done by our colleagues Thomas Bock, Christian Buchholz, Andreas Fischer, Christian Laubis, Bernd Meyer, Sven Plöger, David Rost, Frank Scholz, Uwe Schwarz, Johannes Tümmler, Katrin Vogel, and Heike Wagner. References 1. P. Gargini, “Worldwide technologies and the ITRS in the current economic climate,” Proc. SPIE 4688, 25–28 (2002). 2. H. Meiling, V. Banine, P. Kürz, B. Blum, G. J. Heerens, and N. Hamed, “The EUV Program at ASML: An update,” Proc. SPIE 5037, 24–35 (2003). 3. J. Pankert, K. Bergmann, J. Klein, et al., “Physical properties of the HCT EUV source,” Proc. SPIE 5037, 112–118 (2003). 4. U. Stamm, I. Ahmad, I. Balogh, et al., “High power EUV lithography sources based on gas discharges and laser produced plasmas,” Proc. SPIE 5037, 119– 129 (2003).
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5. M. C. Schürmann, T. Missalla, K. Mann, et al., “Metrology tools for EUVL source characterization and optimization,” Proc. SPIE 5037, 378–388 (2003). 6. F. Scholze, G. Brandt, P. Müller, et al., “High-accuracy detector calibration for EUV metrology at PTB,” Proc. SPIE 4688, 680–689 (2002). 7. J. P. H. Benschop, W. M. Kaiser, and D. C. Ockwell, “EUCLIDES: The European EUVL program,” Proc. SPIE 3676, 246–252 (1999). 8. H. Meiling, J. P. H. Benschop, R. A. Hartman, et al., “EXTATIC: ASML’s α-tool development for EUVL,” Proc. SPIE 4688, 52–63 (2002). 9. M. Krumrey, M. Kühne, P. Müller, and F. Scholze, “Precision soft x-ray reflectometry of curved multilayer optics,” Proc. SPIE 1547, 136–143 (1992). 10. E. Louis, A. E. Yakshin, P. C. Goerts, et al., “Reflectivity of Mo/Si multilayer systems for EUVL,” Proc. SPIE 3676, 844–845 (1999). 11. H. Rabus, F. Scholze R. Thornagel, and G. Ulm, “Detector calibration at the PTB radiometry laboratory at BESSY,” Nucl. Instrum. Methods A377, 209– 216 (1996). 12. G. Ulm, B. Beckhoff, R. Klein, M. Krumrey, H. Rabus, and R. Thornagel, “The PTB radiometry laboratory at the BESSY II electron storage ring,” Proc. SPIE 3444, 610–621 (1998). 13. J. Tümmler, F. Scholze, G. Brandt, et al., “New PTB reflectometer for the characterization of large optics for the extreme ultraviolet spectral region,” Proc. SPIE 4688, 338–347 (2002). 14. J. Tümmler, G. Brandt, J. Eden, H. Scherr, F. Scholze, and G. Ulm, “Characterization of the PTB EUV reflectometry facility for large EUVL optical components,” Proc. SPIE 5037, 265–273 (2003). 15. W. Ulrich, S. Beiersdörfer, and H.-J. Mann, “Trends in optical design of projection lenses for UV and EUV lithography,” Proc. SPIE 4146, 13–24 (2000). 16. F. Scholze, J. Tümmler, and G. Ulm, “High-accuracy radiometry in the EUV range at the PTB soft x-ray radiometry beamline,” Metrologia 40, S224–S228 (2003). 17. H. Rabus, V. Persch, and G. Ulm, “Synchrotron radiation operated cryogenic electrical substitution radiometer as the high-accuracy primary detector standard in the ultraviolet, vacuum-ultraviolet, and soft x-ray ranges,” Appl. Opt. 36, 5421–5440 (1997). 18. R. Stuik, F. Scholze, J. Tümmler, and F. Bijkerk, “Absolute calibration of a multilayer-based XUV diagnostic,” Nucl. Instrum. Methods A492, 305–316 (2002). 19. G. Schriever, M. Rahe, U. Rebhan, et al., “Extreme-ultraviolet source development: A comparison of different concepts,” Proc. SPIE 4146, 113–120 (2000). 20. F. Scholze, B. Beckhoff, G. Brandt, et al., “The new PTB-beamlines for highaccuracy EUV reflectometry at BESSY II,” Proc. SPIE 4146, 72–82 (2000). 21. H. Petersen, “The plane grating and elliptical mirror: A new optical configuration for monochromators,” Opt. Commun. 40, 402–406 (1982). 22. F. Scholze, B. Beckhoff, G. Brandt, et al., “High-accuracy EUV metrology of PTB using synchrotron radiation,” Proc. SPIE 4344, 402–413 (2001).
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23. R. Klein, A. Gottwald, F. Scholze, et al., “Lifetime testing of EUV optics using intense synchrotron radiation at the PTB Radiometry Laboratory,” Proc. SPIE 4506, 105–112 (2001). 24. B. Mertens, B. Wolschrijn, R. Jansen, et al., “EUV time resolved studies on carbon growth and cleaning,” Proc. SPIE 5037, 95–102 (2003). 25. H. Meiling, B. Mertens, F. Stietz, et al., “Prevention of MoSi multilayer reflection loss in EUVL tools,” Proc. SPIE 4506, 93–104 (2001). 26. R. Klein, F. Scholze, R. Thornagel, et al., “Irradiation of EUV multilayer optics with synchrotron radiation of a different time structure,” Proc. SPIE 4782, 292–299 (2002). 27. F. Scholze, R. Klein, and T. Bock, “Irradiation stability of silicon photodiodes for extreme-ultraviolet radiation,” Appl. Opt. 42, 5621–5626 (2003). 28. L. R. Canfield, “New far UV detector calibration facility at the National Bureau of Standards,” Appl. Opt. 26, 3831–3837 (1987). 29. T. Saito and H. Onuki, “Detector calibration in the 10–60 nm spectral range at the Electrotechnical Laboratory,” J. Opt. 24, 23–30 (1993). 30. A. Lau-Främbs, U. Kroth, H. Rabus, E. Tegeler, G. Ulm, and B. Wende, “First results with the new PTB cryogenic radiometer for the vacuum-ultraviolet spectral range,” Metrologia 32, 571–574 (1995–1996). 31. T. Lederer, H. Rabus, F. Scholze, R. Thornagel, and G. Ulm, “Detector calibration at the radiometry laboratory of PTB in the UV and soft x-ray spectral ranges using synchrotron radiation,” Proc. SPIE 2519, 92–107 (1995). 32. H. Rabus, R. Klein, F. Scholze, R. Thornagel, and G. Ulm, “Validation of the uncertainty budget for soft x-ray radiant power measurement using a cryogenic radiometer,” Metrologia 39, 381–389 (2002). 33. F. Scholze, H. Rabus, and G. Ulm, “Mean energy required to produce an electron-hole pair in silicon for photons of energies between 50 and 1500 eV,” J. Appl. Phys. 84, 2926–2939 (1998). 34. F. Scholze, H. Henneken, P. Kuschnerus, H. Rabus, M. Richter, and G. Ulm, “Determination of the electron-hole pair creation energy for semiconductors from the spectral responsivity of photodiodes,” Nucl. Instrum. Methods A 439, 208–215 (2000). 35. R. Korde and J. Geist, “Quantum efficiency stability of silicon photodiodes,” Appl. Opt. 26, 5284–5290 (1987). 36. R. Korde, J. S. Cable, and L. R. Canfield, “One gigarad passivating nitrided oxides for 100% internal quantum efficiency silicon photodiodes,” IEEE Trans. Nucl. Sci. 40, 1655–1659 (1993). 37. E. M. Gullikson, R. Korde, L. R. Canfield, and R. E. Vest, “Stable silicon photodiodes for absolute intensity measurements in the VUV and soft x-ray regions,” J. Electron Spectrosc. Rel. Phenom. 80, 313–316 (1996). 38. F. Scholze, H. Rabus, and G. Ulm, “Spectral responsivity of silicon photodiodes: High-accuracy measurements and improved self calibration in the soft X-ray spectral range,” Proc. SPIE 2808, 534–543 (1996).
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39. P. Kuschnerus, H. Rabus, M. Richter, F. Scholze, L. Werner, and G. Ulm, “Characterization of photodiodes as transfer detector standards in the 120 nm to 600 nm spectral range,” Metrologia 35, 355–362 (1998). 40. K. Solt, H. Melchior, U. Kroth, et al., “PtSi–n-Si Schottky-barrier photodetectors with stable spectral responsivity in the 120–250 nm spectral range,” Appl. Phys. Lett. 69, 3662–3664 (1996). 41. R. Korde, C. Prince, D. Dunningham, R. Vest, and E. Gullikson, “Present status of radiometric quality silicon photodiodes,” Metrologia 40, S145–S149 (2003). 42. L. Canfield, R. Vest, R. Korde, H. Schmidtke, and R. Desor, “Absolute silicon photodiodes for 160 nm to 254 nm photons,” Metrologia 35, 329–334 (1998). 43. M. Krumrey and E. Tegeler, “Self-calibration of semiconductor photodiodes in the soft x-ray region,” Rev. Sci. Instrum. 63, 797 (1992). 44. R. Köhler, J. Geist, and J. Bonhoure, “Generalized photodiode self-calibration formula,” Appl. Opt. 30, 884–886 (1991). 45. R. Stuik and F. Bijkerk, “Linearity of P–N junction photodiodes under pulsed irradiation,” Nucl. Instrum. Methods A 489, 370–378 (2002). 46. M. Richter, U. Kroth, A. Gottwald, et al., “Metrology of pulsed radiation for 157-nm lithography,” Appl. Opt. 41, 7167–7172 (2002). 47. F. Scholze, R. Klein, and R. Müller, “Linearity of silicon photodiodes for EUV radiation,” Proc. SPIE 5374, 926–934 (2004). 48. R. Stuik, F. Scholze, J. Tümmler, and F. Bijkerk, “Absolute calibration of a multilayer-based XUV diagnostic,” Nucl. Instrum. Methods A 492, 305–316 (2002). 49. T. Missalla, M. C. Schürmann, R. Lebert, et al., “Metrology tools for EUVsource characterization and optimization,” Proc. SPIE 5374, 979–990 (2004). 50. F. Scholze, F. Scholz, J. Tümmler, et al., “Characterization of a laser pulsed plasma source for a laboratory EUV reflectometer,” Proc. SPIE 5037, 670– 681 (2003). 51. L. van Loyen, T. Böttger, S. Braun, et al., “A new laboratory EUV reflectometer for large optics using a laser plasma source,” Proc. SPIE 5038, 12–21 (2003). 52. G. C. King, M. Tronc, F. H. Read, and R. C. Bradford, “An investigation of the structure near the L2,3 edges of argon, the M4,5 edges of krypton and the N4,5 edges of xenon using electron impact with high resolution,” J. Phys. B 10, 2479–2495 (1977). 53. R. N. S. Sodi and C. E. Brion, “Reference energies for inner shell electron energy loss spectroscopy,” J. Electron Spectrosc. Relat. Phenom. 34, 363–372 (1984).
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Frank Scholze studied physics at the Technical University of Dresden (1982–1987) and graduated with a thesis on x-ray fluorescence analysis. From 1987 to 1991 he worked on x-ray detectors at the Center for Scientific Instrumentation of the East German Academy of Sciences. Since 1991 he has been at the x-ray radiometry laboratory of PTB, working on soft-x-ray detector calibration and optical-component characterization. A biography was not available for Gerhard Ulm.
Section VI
Other Types of EUV Sources This section describes other types of sources used to generate EUV radiation that have found applications in the development of EUVL. Chapter 31 describes the electron-based EUV source technology that generates EUV radiation by using electron-induced characteristic emission from solids as well as the technology's performance characteristics. With this technology, EUV radiation is produced by electron-impact ionization (excitation) of atomic inner shells, which results in radiative decay. Chapter 32 describes the synchrotron radiation sources used to generate EUV radiation that have played an important role in the development of EUVL. The chapter covers characteristics of synchrotron radiation, a survey of current synchrotron radiation facilities, and selected applications of synchrotron radiation in EUVL such as EUV reflectometry, EUV interferometry, and EUV imaging.
Chapter 31
Electron-based EUV Sources for At-Wavelength Metrology André Egbert and Boris N. Chichkov Contents 31.1 The EUV Tube—an Old Solution for New Applications 31.2 Characteristics of the EUV Tube 31.2.1 Target materials, spectral properties, and conversion rate 31.2.2 Source size and angular distribution 31.2.3 Long-term stability and debris-free operation 31.2.4 EUV brightness and power scaling 31.3 Applications of the EUV Tube 31.3.1 Calibration of EUV instruments 31.3.2 Characterization of EUV optics and reflectometry 31.3.3 Further applications 31.4 Summary and Outlook Acknowledgments References
823 825 825 829 831 831 833 833 836 839 839 839 839
31.1 The EUV Tube—an Old Solution for New Applications During the past few years, significant progress has been achieved in the development of multilayer-coated optical components for the EUV spectral range. At present, the characterization of EUV optics is carried out at synchrotron radiation facilities. Synchrotrons are high-quality sources that are ideal for scientific research, but they are very complex and expensive for applications. Therefore, compact, cheap, and easy-to-operate tools and systems are badly required for atwavelength control and inspection, directly at the mirror fabrication labs and companies. Several attempts to develop laboratory EUV sources for metrology, based on laser- or discharge-produced plasmas,1 are currently being made. Unfortunately, these sources have rather complex setups and high running costs. They operate at a relatively low repetition rate, exhibit considerable temporal and spatial fluctuations, and always require special efforts for debris mitigation. 823
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Usually it is overlooked that one can produce EUV radiation directly from solid targets, avoiding all these plasma-related drawbacks.2 This can be done by using electron-induced characteristic emission from solids. The electron-based EUV source can be considered as an analog to a conventional x-ray tube. Electrons are generated by a tungsten filament, accelerated in a high-voltage electric field toward an anode, and focused onto a solid target, which allows the generation of characteristic emission in the EUV spectral range. This radiation is produced by electron-impact ionization (excitation) of atomic inner shells, which is followed by radiative decay. In Fig. 31.1(a), dependences of the wavelengths of the characteristic K- and L-shell emission on the atomic number Z are shown. The Kα line of beryllium (Z = 4) and the L-shell radiation of silicon (Z = 14) are located at 11.4 and 13.5 nm, respectively. Therefore, electron-induced emission from these materials (especially from silicon) is potentially of high practical importance for EUV-related applications. An EUV source operating via this mechanism (EUV tube) fulfills practically all requirements for a metrology source: stable, long-term, and debris-free operation; compact, low-cost, and user-friendly setup; and welldefined, easy-to-calibrate, and controllable output. For several decades soft-x-ray sources based on the electron bombardment of solid targets have been studied3 and applied to the calibration of soft-x-ray spectrographs and detectors. However, the possibility of using this technique for the generation of EUV radiation has fallen into oblivion. Now, due to the rapid technological developments in EUVL, this technique has been rediscovered as a promising tool for EUV metrology.2 An interesting but more complicated version of an EUV source based on narrowband Si L-edge Cherenkov emission induced by relativistic electrons also has been suggested.4 For radiation sources based on the electron bombardment of solid targets, it is well known that the fluorescence yield is less for lighter elements due to the competition between the radiative and Auger decays. As an example, in Fig. 31.1(b) the
Figure 31.1 Dependences of (a) characteristic K- and L-shell emission wavelengths, and (b) K-shell fluorescence yield on the atomic number Z. The solid line in (b) represents a fit corresponding to Z 4 /(Z 4 + const).
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K-shell fluorescence yield as a function of the atomic number Z is shown.5 The solid line represents a fit corresponding to A/(A + W ) ∼ Z 4 /(Z 4 + const), where A and W are the radiative and Auger decay probabilities. For the generation of high-power characteristic emission with beryllium and silicon targets, this behavior can be considered as a serious drawback. Nevertheless, the EUV tube can play an important role for various at-wavelength metrology applications: EUV reflectometry of multilayer mirrors (MLMs) and masks, calibration of EUV instruments, characterization of EUV optics, etc. In Sec. 31.2, the spectral, spatial, and temporal properties of the EUV tube are presented in detail. The long-term stability and the debris-free operation of the source are demonstrated, and prospects for further power scaling are outlined. In Sec. 31.3, different applications of the source in the field of at-wavelength metrology are provided. 31.2 Characteristics of the EUV Tube 31.2.1 Target materials, spectral properties, and conversion rate In the investigations presented here, a modified microfocus x-ray tube (phoenix|xray Systems+ Services GmbH) is used for the generation of electron-induced EUV radiation. The sem|20 EUV tube is equipped with an electromagnetic focusing unit that allows computer-controlled variation of the electron spot size at the target surface. The accelerating voltage can be adjusted in the range of 5 to 20 kV. The maximum electrical power that can be applied to the target is 50 W. The tube is evacuated to a pressure below 10−4 mbar by a turbomolecular pump. A photograph of the sem|20 EUV tube is shown in Fig. 31.2. For the spectral characterization of the generated radiation, an EUV spectrograph developed and fabricated by JENOPTIK Mikrotechnik GmbH was used. This spectrograph is equipped with a piezo-controlled entrance slit, a spherical reflection grating, and a 1024 × 1024 pixel back-illuminated CCD camera (with a pixel size of 13 µm). Figure 31.3 illustrates a typical silicon EUV spectrum, which was recorded at an accelerating voltage of 10 kV using a silicon wafer target. The Si level scheme is shown in Fig. 31.4.6 The L2,3 -shell emission band, radiating around 13.5 nm, shows a characteristic spectral shape corresponding to the Si valence-band structure.3 The radiation bandwidth is approximately 1.5 nm with a high-energy radiation edge starting at 12.4 nm. For applications related to EUVL, it is important that the radiation maximum of the silicon EUV emission occur exactly at 13.5 nm. The absolute conversion rates from electrons into EUV radiation are measured for silicon wafer targets using a calibrated EUV spectrograph at JENOPTIK Mikrotechnik GmbH. This rate is defined as the emitted EUV power at 13.5 nm (in 2% bandwidth and a solid angle of 2π sr) per unit applied target current. The corresponding dependence of the conversion rate on the accelerating voltage is illustrated in Fig. 31.5. The value of the conversion rate is given in microwatts per
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Figure 31.2 Photograph of the electron-based EUV tube (sem|20 ).
Figure 31.3 Silicon EUV spectrum.
milliampere. The measurements are performed at an emission angle of 70 deg with respect to the target normal. As can be seen, this curve exhibits a maximum in the range of 7 to 10 kV and reaches a value of approximately 16 µW/mA. Therefore, a total EUV power of more than 30 µW at 13.5 nm (2π sr, 2% bandwidth) can be obtained with the sem|20 EUV tube at the maximum target current. This corresponds to an inband EUV flux of 2 × 1012 photons/s. The total EUV power emitted from the tube in a spectral range from 12.4 to 15 nm is larger than 100 µW in 2π sr. In addition to EUV radiation, x rays at 1.74 keV (Kα radiation) and some amount of bremsstrahlung are also generated upon electron impact on the silicon target. The total amount of these x rays is measured to be about 20 times higher than the EUV power between 12.4 and 15 nm. Nevertheless, these x rays are not
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Figure 31.4 Silicon energy-level scheme.
Figure 31.5 Conversion rate (inband EUV power at 13.5 nm per unit applied target current) versus accelerating voltage for a silicon wafer target and an emission angle of 70 deg.
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of great importance and can be removed by a single reflection from a multilayercoated EUV mirror. Apart from silicon wafers, a number of different other target materials are being investigated using the EUV tube. As examples, the corresponding EUV and softx-ray spectra obtained from beryllium, silicon carbide, molybdenum, and copper targets are illustrated in Fig. 31.6. The Be Kα emission [see Fig. 31.6(a)] consists
Figure 31.6 EUV and soft-x-ray spectra obtained with different target materials: (a) beryllium, (b) silicon carbide, (c) molybdenum, and (d) copper.
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of a relatively broad wavelength band that spans from approximately 11.1 nm, corresponding to the Be Kα high-energy radiation edge, up to 12.8 nm. The spectral shape and the maximum of the emission, which is located at 11.4 nm, are in agreement with previous spectroscopic investigations.3 Therefore, the electron-induced emission from beryllium is suitable for the characterization of Mo/Be MLMs. Figure 31.6(b) shows the emission band from silicon carbide (SiC), which is slightly different from the spectrum obtained with a pure silicon wafer (see Fig. 31.3). The SiC spectrum is recorded after reflection from a gold-coated toroidal grazing-incidence mirror, which is used to collect and focus a part of the generated EUV radiation onto the entrance slit of the spectrograph. The generated carbon Kα emission at 4.5 nm is not reflected by the toroidal mirror. Therefore, the spectrum from SiC is free from higher grating orders of the C Kα line. The measured inband conversion rate for SiC is approximately 2 times smaller than that for Si wafers. Figure 31.6(c) and (d) illustrate the spectra obtained with molybdenum and copper targets, respectively. These spectra are recorded directly without a goldcoated toroidal mirror. The observed molybdenum emission can be attributed to the Mo Mξ (M5 3d5/2 –N3 4p3/2 ) radiative transition at 6.44 nm, which appears in first, second, and third grating diffraction orders. Copper shows a bremsstrahlung continuum superimposed by the 4th to 12th grating orders of the Cu Lα emission at 1.33 nm. Due to their small linewidth, the emission spectra from molybdenum and copper targets can be applied for a precise wavelength calibration of EUV spectrographs. Since silicon with an EUV emission at 13.5 nm is the most important target material for the at-wavelength characterization of EUV mirrors and masks, all other characteristics of the EUV tube are presented for silicon targets. 31.2.2 Source size and angular distribution The source size of the microfocus sem|20 EUV tube is determined using a pinhole camera setup. In our experiments a pinhole with a diameter of 5 µm and a magnification of 25 is used for imaging the source size onto a CCD camera. Figure 31.7 illustrates pinhole images for an accelerating voltage of 10 kV and different values of the tube current. The pinhole images have been recorded at an angle of 70 deg with respect to the target normal. The electron optics used in the sem|20 EUV tube allows one to achieve source sizes well below 20 µm in diameter. Therefore, the
Figure 31.7 Pinhole-camera images of the source for different values of the tube current and at an accelerating voltage of 10 kV.
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brightness (power per unit area) obtained with the electron-based EUV tube can be higher than that of plasma-based EUV metrology sources. Another advantage of the EUV tube is the possibility of continuously varying the source size while keeping the total emitted EUV power constant. This can be done by a computer-controlled adjustment of the electron optics at a fixed value of the tube current and the accelerating voltage. Corresponding pinhole images are shown in Fig. 31.8 for 10 kV and 500 µA. The EUV power emitted from the silicon target depends on the emission angle, due to reabsorption of the generated EUV photons inside the target. This angular dependence is measured using the setup illustrated in the left part of Fig. 31.9. As a detector an EUV power monitor consisting of a 45-deg MLM and an EUV diode (AXUV-100, IRD Inc.) is used. The measured conversion rate (in microwatts per milliampere, emitted into 2π sr and 2% bandwidth at 13.5 nm) is shown in Fig. 31.9 (right-hand graph, open triangles) for some angle values around the central emission angle of α = 70 deg. The solid line represents a fit of the experimental data
Figure 31.8 Pinhole-camera images for an accelerating voltage of 10 kV and a target current of 500 µA. Variation of the source size is achieved by adjusting the electron optics in the sem|20 EUV tube.
(a)
(b)
Figure 31.9 (a) Scheme of the experimental setup to investigate the angular dependence of the EUV emission. (b) Measured conversion rate at 13.5 nm as a function of the emission angle (open triangles) and fitted curve (solid line) corresponding to Eq. (31.1).
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taking into account the distribution of generated EUV photons inside of the silicon target as well as their reabsorption during propagation out of the target. The fitted curve is given by the expression IEUV (α) = A 0
a
exp −
x d cos α
x 1− dx, a
(31.1)
where a is the radiating-layer thickness (a = 0.65 µm), which is determined by the electron penetration depth; d is the EUV attenuation length in Si (d = 0.58 µm); x is the depth in the silicon target; and α is the emission angle with respect to the target normal. According to Eq. (31.1), a reduction of the emission angle would increase the conversion rate up to a value of ≈25 µW/mA (2π sr, 2% bandwidth at 13.5 nm) at an emission angle α = 0 (parallel to the target normal). 31.2.3 Long-term stability and debris-free operation A great benefit of the electron-based EUV tube compared to plasma-based sources is the excellent temporal long-term stability of the EUV emission. To record this stability, the radiation emitted from the sem|20 EUV tube is reflected by a 45-deg Mo/Si MLM and detected using an EUV photodiode (IRD Inc., model AXUV100) coated with a Ti/Zr/C layer to block visible radiation. The diode current is measured with a picoammeter. The distances from the mirror to the EUV source and from the mirror to the diode are 10 and 15 cm, respectively. In Fig. 31.10, the stability of the source operation with a total running time of nearly 70 h is illustrated. In this case an accelerating voltage of 7 kV and a target current of 700 µA were used. The small apparent fluctuations of the signal are probably due to the inaccuracy of the photodiode current measurements and are below ±0.5%. Since no additional filters between the source and the mirror are used and the recorded signal does not show any decrease, this measurement also demonstrates that the EUV tube is a completely debris-free source. No degradation of the MLM can be observed. Both aspects, the high stability and the debris-free operation, make the electronbased EUV tube an ideal source for metrological applications. 31.2.4 EUV brightness and power scaling To define a maximum electron current density that can be applied for the generation of EUV radiation from a stationary silicon wafer (without cooling and/or rotating the target), the electron-induced damage threshold is estimated using the following method: At different values of the accelerating voltage and tube current, the electron spot size at the target is varied in order to control the applied target load. For each set of parameters the target is irradiated for several minutes. The silicon wafer is inspected for damaged areas afterward, using a scanning electron microscope. Depending on the total electrical power, a damage threshold for the
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Figure 31.10 EUV power measured over a period of nearly 70 h. An enlarged part of the curve is shown in the insert.
silicon wafer in the range of 1 to 5 kW/mm2 is determined from these measurements. The measured damage threshold determines the maximum EUV power that can be extracted from a given source size (brightness). In the present version of the sem|20 EUV source with a stationary silicon wafer target, a maximum of about 30 µW at 13.5 nm (2π sr, 2% bandwidth) of EUV radiation can be emitted from a minimum spot size with a diameter of ∼100 µm. This corresponds to an EUV source brightness of approximately 103 W/m2 sr. In recent investigations, a 10× higher brightness is achieved by optimizing the target design. Since the EUV power that can be extracted from a given source size is limited by target damage due to thermal melting, the target can be rotated (or cooled) to further increase the EUV brightness and power. This technique is already well established for medical and industrial applications of x-ray tubes. In the following the power gain that can be achieved by target rotation compared to a stationary target is estimated. The temperatures in a nonstationary, nonequilibrium regime of operation (Tnst ) and in a stationary, equilibrium regime (Tst ) are given by Pnst Tnst = S
Tst =
t , ρck
Pst r , Sk
(31.2)
(31.3)
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where Pnst , Pst are the absorbed (electric) power, S is the irradiated area at the target, t is the irradiation time, ρ is the target density, c is the specific heat, k is the thermal conductivity of silicon, and r is the electron spot radius at the target. Here we assume that r also defines the characteristic scale length of the temperature gradient. For a rotating target, the irradiation time of a single spot at the target surface can be expressed by t=
r , πf R
(31.4)
where R is the radius of the rotating target and f is the rotation frequency. Therefore, assuming Tnst = Tst , the power (and brightness) gain G that can be achieved by target rotation is given by Pnst = G= Pst
πf Rrρc . k
(31.5)
For typical parameters R = 5 cm, r = 50 µm, and f = 150 s−1 a power (brightness) gain by a factor of G ≈ 5 is possible. 31.3 Applications of the EUV Tube 31.3.1 Calibration of EUV instruments A set of different EUV tools and instruments (e.g., spectrometers or energy monitors) is already available for the characterization of high-power EUV sources in terms of spectral properties and output power. For absolute measurements a proper calibration of these metrology tools is necessary. Typically these instruments are calibrated at synchrotron facilities. However, time-consuming procedures and high related costs are a major drawback for industrial users. Therefore, devices for the on-site calibration of the EUV tools and instruments are required. Since the accuracy of the calibration procedures is mainly limited by the stability of the EUV emission, the EUV tube is an ideal source for these purposes. As mentioned before, some target materials provide narrowband emission lines in the EUV and soft-x-ray spectral range, e.g., the Mo M5 N3 emission at 6.44 nm. These lines can also be used for the precise wavelength calibration of EUV and soft-x-ray spectrometers, by taking advantage of higher grating orders [see Figs. 31.6(c) and (d)]. Besides molybdenum, a variety of other materials can be used to generate emission lines in the wavelength range from 5 to 20 nm, e.g., the M5 N3 emission lines of rhodium at 4.77 nm, of niobium at 7.23 nm, of zirconium at 8.18 nm, of yttrium at 9.36 nm, of strontium at 10.86 nm, or the N5 O3 emission line of barium at 16.44 nm. Using an EUV tube equipped with a multielement target allows one to perform simple multiwavelength calibration of EUV spectrometers.
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In a different application, the transmission of a double-MLM device (multilayer tool) developed and fabricated by JENOPTIK Mikrotechnik GmbH is measured using the sem|20 EUV tube. This device reflects and filters the incoming EUV radiation and is used (in combination with an EUV diode) as an energy monitor for the characterization of EUVL sources. A detailed description of this tool can be found elsewhere.7 In our experiments the reflectivity of this multilayer tool as a function of radiation wavelength is determined. Figure 31.11 illustrates the silicon EUV spectrum as it is emitted from the sem|20 EUV tube (light gray spectrum) and the spectrum after reflection from the two mirrors of the multilayer tool (dark gray spectrum). These two spectra are recorded using identical EUV tube parameters and are obtained after a 4-min illumination of the spectrograph CCD camera. The spectral response of the device is determined by division of the reflected spectrum by the original source spectrum. This reflectivity curve is illustrated in Fig. 31.12. The solid line represents the multilayer tool reflectivity measured with the sem|20 EUV tube. As a reference, in Fig. 31.12 also the corresponding data from the Physikalisch Technische Bundesanstalt (PTB) are presented, which have been extracted from an earlier measurement of the spectral response of the multilayer tool equipped with an EUV diode (E-Mon® ). It can be seen that the two reflection curves are in excellent agreement. The observed high accuracy originates from the very smooth shape of the silicon EUV spectrum. Note that no such high precision can be achieved by EUV plasma sources with emission lines in the relevant wavelength range. In their case a noiselike structure appears at the center of the measured curve.7 The determination of the transmission of thin foils, which can be used as EUV filters, is also an important issue in EUV metrology. The EUV emission from silicon is not suitable for this purpose, since the filter transmission can be determined
Figure 31.11 EUV spectra as emitted from the sem|20 EUV tube (light gray spectrum) and after reflection from the two mirrors of the multilayer tool.
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Figure 31.12 Reflectivity curve of the double-MLM tool measured with the sem|20 EUV tube (a), and the corresponding data from a PTB measurement (b).
only in a small wavelength band from approximately 12.5 to 14.5 nm. Therefore, these applications require a broadband emitter. Tungsten as a target material provides the necessary emission spectrum, which consists of a broad bremsstrahlung continuum. In our experiment a part of the emitted radiation from tungsten is collected by a gold-coated grazing-incidence toroidal mirror (see Sec. 31.3.2 and Fig. 31.15) and imaged onto the entrance slit of the EUV spectrograph. On one hand, the usable EUV flux is significantly enhanced by this imaging technique, which results in better accuracy of the transmission measurements. On the other hand, one can get rid of higher grating orders because the gold-coated toroidal mirror efficiently reflects radiation only above 10 nm. A tungsten spectrum recorded after reflection from the toroidal mirror is shown in Fig. 31.13 (black line). The shape of the measured spectrum demonstrate the spectral sensitivity of the used EUV spectrograph from JENOPTIK Mikrotechnik GmbH.7 The dip around 12.4 nm is due to the silicon absorption edge of the CCD camera used in this spectrograph. The thin foil filters to be examined are positioned in front of the spectrograph entrance slit. The gray line in Fig. 31.13 represents a tungsten spectrum after introducing a zirconium filter with thickness of 300 nm (Luxel Corp.) into the beam path. From these two spectra the wavelength-dependent filter transmission can be determined. The corresponding curve is illustrated in Fig. 31.14. The solid black line represents the measured zirconium filter transmission, whereas the dashed line is a calculated curve.8 In the wavelength range from 11 to 20 nm the two curves are in reasonable agreement. The difference between the measured and the calculated transmission for shorter wavelengths can be explained by the low reflectivity of the gold-coated toroidal mirror. In this spectral range the signal is too low to provide reliable measurements. The gray curve in Fig. 31.14 illustrates the measured transmission of a 200-nm-thick silicon nitride (Si3 N4 ) filter (Silson Ltd.).
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Figure 31.13 Tungsten spectrum after reflection from the gold-coated toroidal mirror (black line) and after an additional 300-nm-thick zirconium filter (gray line).
Figure 31.14 Measured transmission curves of 300-nm zirconium (black line) and a 200-nm silicon nitride (gray line) filters. The dotted line represents the calculated transmission8 of a zirconium filter.
31.3.2 Characterization of EUV optics and reflectometry As a demonstrative example for the characterization of EUV optics, a toroidal grazing-incidence mirror [Zeiss; see Fig. 31.15(a)] is used to image our EUV source onto a back-illuminated soft-x-ray CCD camera. The mirror provides sagittal and tangential radii of 108 and 1000 mm, respectively, corresponding to an effective focal length of 164 mm. The mirror is operated at an angle of incidence of about 19 deg. The gold-coated mirror has an rms surface roughness of 1 nm.
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The calculated reflectivity as a function of wavelength8 is shown in the right-hand graph in Fig. 31.15. In Fig. 31.16, CCD images of the focal spot are illustrated for different EUV source diameters of 550, 350, 200, and 50 µm (from left to right), which are obtained for a constant EUV power using a silicon target. Whereas the horizontal (tangential) size of the imaged source spot is practically the same in all cases (∼1000 µm FWHM) due to aberrations, the vertical (sagittal) size decreases with
(a)
(b) Figure 31.15 (a) Photograph of the toroidal mirror used. (b) Calculated reflectivity8 for a grazing-incidence gold mirror (rms roughness of 1 nm, unpolarized light, angle of incidence relative to the mirror surface 19 deg).
Figure 31.16 CCD images of the focal spot for different EUV source sizes (left to right: 550, 350, 200, 50 µm) after a gold-coated toroidal grazing incidence mirror.
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decreasing source diameter. The minimum vertical size is determined to be about 120 µm, which is more than 2 times larger than the original source diameter of 50 µm. Again this effect can be explained by aberrations. Therefore, the extremely small source size of the sem|20 EUV tube allows one to investigate the focusing and imaging properties of EUV–soft-x-ray mirrors and optics and their limits. In a joint proof-of-principle experiment with AIXUV GmbH, the EUV tube was combined with AIXUV’s test-stand reflectometer. A photograph of the experimental setup is shown in Fig. 31.17. In this experiment the reflectivity of a sample MLM and of a broadband reference mirror, which has been previously calibrated by the PTB, are measured simultaneously. This procedure allows the determination of the absolute reflectivity of the sample mirror. The solid line in Fig. 31.18 illustrates the result of this measurement. The open circles show the corresponding
Figure 31.17 Photograph of the sem|20 EUV tube (left) connected to the AIXUV test-stand reflectometer (right).
Figure 31.18 (a) The reflectivity curve of a sample MLM tool measured with the sem|20 EUV tube in combination with the AIXUV reflectometer, and (b) the corresponding data from a PTB measurement.
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calibration of the PTB, which was obtained later. Again, both measurements are in excellent agreement. 31.3.3 Further applications Further applications of the electron-based EUV source that have not been demonstrated so far may lie in EUV microscopy, the development of photosensitive materials, EUV-mask inspection tools, etc. Due to the excellent stability of the EUV tube regarding spectral properties and power, the source also can be applied for absolute radiometry. 31.4 Summary and Outlook A compact, stable, debris-free, low-cost, computer-controlled continuous-wave EUV radiation source for off-synchrotron, on-site, at-wavelength metrology has been described. Different target materials allow one to easily access a broad EUV– soft-x-ray wavelength range for various applications. The EUV radiation power can be absolutely calibrated and varied by controlling the electron current and the accelerating voltage. Since no debris is produced, this source, called an EUV tube, promises to become a very important tool for EUV optics characterization and metrology. First application examples of this source have been presented. Acknowledgments The authors are grateful to A. Ostendorf, U. Hinze (Laser Zentrum Hannover e.V.), S. Becker, E. Neuser (phoenix|x-ray Systems+ Services GmbH), U. Stamm (XTREME technologies GmbH), M. C. Schürmann (JENOPTIK Mikrotechnik GmbH), R. Lebert (AIXUV GmbH), T. Feigl, and N. Kaiser (Fraunhofer IOF Jena) for support with diagnostic equipment, fruitful discussions, and joint experiments. References 1. R. S. Mackay, Ed., Emerging Lithographic Technologies VIII, Proc. SPIE 5374 (2004). 2. A. Egbert, B. Mader, B. Tkachenko, et al., “Compact electron-based extreme ultraviolet source at 13.5 nm,” J. Microlith. Microfab. Microsyst. 2, 136–139 (2003). 3. D. J. Fabian, L. M. Watson, and C. A. W. Marshall, “Soft x ray spectroscopy and the electronic structure of solids,” Rep. Prog. Phys. 34, 601–696 (1972). 4. W. Knulst, O. J. Luiten, M. J. van der Wiel, and J. Verhoeven, “Observation of narrow-band Si L-edge Cerenkov radiation generated by 5 MeV electrons,” Appl. Phys. Lett. 79, 2999–3001 (2001). 5. M. O. Krause, “Atomic radiative and radiationless yields for K and L shells,” J. Phys. Chem. Ref. Data 8, 307–327 (1979).
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6. R. S. Crisp, D. Haneman, and V. Chacorn, “Direct observation of gap states in a-Si:H through the Si L23 soft-x-ray emission spectrum,” J. Phys. C Solid State Phys. 21, 975–985 (1988). 7. M. C. Schürmann, T. Missalla, K. R. Mann, et al., “Metrology tools for EUVL source characterization and optimization,” Proc. SPIE 5037, 378–388 (2003). 8. Center for X-Ray Optics (CXRO), “X-Ray Interactions With Matter,” http:// www-cxro.lbl.gov/optical_constants. André Egbert received his Ph.D. in physics in 1999 from the University of Hanover. From 1999 to 2003 he was with the Laser Zentrum Hannover e.V., working on femtosecond laser physics and the generation and applications of EUV and hardx-ray radiation. Since 2003 he has been the managing director of phoenix|euv Systems+ Services GmbH, which is developing and commercializing electron-based sources and systems for EUV metrology. Boris N. Chichkov graduated with honor from the Moscow Institute of Physics and Technology in 1978. He received a Ph.D. in physics and joined P. N. Lebedev Physical Institute, Moscow, as a research scientist in 1981. In 1997, he received the German State Doctorate (Habilitation) and Lecturer qualification in physics from the Institute of Quantum Optics, Hanover University. Since 2002 he has been a professor of physics at Hanover University, and currently he heads a strategy group at the Laser Zentrum Hannover e.V. He is a member of the Optical Society of America and SPIE.
Chapter 32
Synchrotron Radiation Sources for EUVL Applications Obert R. Wood, II and Alastair A. MacDowell Contents 32.1 Electron Storage Rings and Synchrotron Radiation 32.2 Characteristics of Synchrotron Radiation 32.2.1 Bending-magnet radiation 32.2.2 Undulator radiation 32.2.3 Wiggler radiation 32.3 Survey of Current Synchrotron Radiation Facilities 32.4 Selected Applications of Synchrotron Radiation in EUVL 32.4.1 EUV reflectometry 32.4.2 EUV interferometry 32.4.3 EUV imaging 32.5 Conclusions and Suggestions for Future Work References
841 845 845 846 848 848 849 849 855 858 864 865
32.1 Electron Storage Rings and Synchrotron Radiation It is well known that when charged particles are accelerated they emit electromagnetic radiation. For example, when electrons traveling at nearly the speed of light are forced to move along a curved path by the magnetic fields of a storage ring, they emit photons into a narrow cone. Depending on the electron energy, this so-called synchrotron radiation can be extremely intense over a broad wavelength range extending all the way from the microwave to the x-ray spectral region. Because this radiation also tends to be vertically collimated and polarized, it has been used as a powerful research and development tool in chemistry, physics, material science, biology and medicine, and, in the last decade or so, has played a key role in the development of EUVL. A drawing of a typical synchrotron radiation source built around a storage ring is shown in Fig. 32.1. The storage ring, a many-sided doughnut-shaped tube, enables a current of electrons to circulate at essentially the speed of light in a closed orbit for many hours, all the while emitting synchrotron radiation. The electron 841
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Figure 32.1 Schematic of a small synchrotron-radiation source.
beam decays slowly because of electron momentum loss during collisions with residual gas molecules, electron-electron collisions, and photoemission. If the momentum loss is too high, the electron is lost from within the storage-ring acceptance. To reduce electron-molecule collisions, the inside of a storage ring is maintained at extremely low pressure (in the range 10−9 to 10−10 Torr). Changing the electron beam’s size can change the electron-electron collision rate, but the photoemission process is inherent in the quantum nature of photoemission. A system of magnetic lenses, bending magnets (dipoles), focusing magnets (quadrupoles), and steering magnets (sextupoles), strategically located around the ring, guides and focuses the electron beam. This so-called lattice determines the basic features of the circulating beam, such as its emittance and its transverse dimensions, and also determines the number, length, and location of any straight sections in the ring available for insertion magnets: devices that provide radiation with enhanced flux, brightness, and spectral range. The energy lost by the circulating electrons to synchrotron radiation is replenished by longitudinal electrical kicks imparted to the beam as it transverses one or more radio frequency (rf) cavities incorporated in the ring. The rf power in these cavities chops the circulating electron beam into bunches and hence determines the duration of the synchrotron radiation pulses; its frequency determines the minimum bunch spacing. The storage ring is filled with electrons from a source called an injector, e.g., a linear accelerator fed from an electron gun, a microtron, or a small booster ring fed by a linac or a microtron. Some of the synchrotron radiation from the bending magnets and most of the radiation from the insertion magnets (wigglers and undulators) escapes the storage ring through tangential ports, called beamlines, that allow the radiation to pass to experimental end stations located at convenient distances from the ring. Some of the more important characteristics of the three different types of radiation available from a synchrotron light source1 are illustrated in Fig. 32.2. Bendingmagnet (or dipole) radiation is produced when relativistic electrons (with energy γmc2 , where γ is the Lorentz contraction factor, m is the electron mass, and c is
Synchrotron Radiation Sources for EUVL Applications
(a)
843
(b)
(c) Figure 32.2 (a) Radiation emission pattern from a bending magnet, a wiggler, and an undulator (reprinted from Ref. 1 with permission from World Scientific Publishing); (b) typical emission spectra from a bending magnet, a wiggler, and an undulator; (c) spectral brightness from some representative insertion devices (reprinted from Ref. 2 with permission from World Scientific Publishing).
the speed of light in vacuum) travel in a uniform magnetic field. In this case the emission is confined to a sharp cone (with cone angle γ−1 ) that sweeps around like the headlight on a toy train, producing a continuous swath of radiation in the plane of the bend, as shown in Fig. 32.2(a) (top). Synchrotron radiation with additional useful properties is produced when relativistic electrons traverse an insertion device with a spatially periodic magnetic field. The periodic magnetic field causes the electrons to wiggle, or undulate, from side to side as they pass through the device. The magnet period, field strength, and other geometric properties of the insertion device can be chosen to optimize one or more properties of the radiation: photon flux, wavelength selectability, spatial resolution, etc. For example, undulator radi-
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ation is produced when a relativistic electron beam traverses an insertion device with a sufficiently weak periodic magnetic field. The characteristic emission angle from an undulator is narrowed by constructive interference of radiation from the array√of magnets, resulting in a pencil-shaped beam of photons [with cone angle (γ N)−1 , where N is the number of magnet periods] that in many ways resembles the output from a laser, as shown in Fig. 32.2(a) (bottom). Wiggler radiation is produced when relativistic electrons transverse an insertion device with a strong periodic magnet field. Due to the stronger transverse fields, the oscillation amplitude is larger and the radiation cone angle is broader [with cone angle K(γ)−1 , where K is the electron deflection parameter], as shown in Fig. 32.2(a) (middle). Typical radiation spectra from a bending magnet, a wiggler, and an undulator2 are shown in Fig. 32.2(b). For bending-magnet and wiggler sources, the spectrum is a smooth continuum. The spectral shape of wiggler radiation is similar to that of bending-magnet radiation but shifted to higher photon energies by the higher magnetic fields and increased photon flux. Due to constructive interference, the spectrum of undulator radiation consists of a series of sharp intense peaks at harmonics of the fundamental energy, as shown in Fig. 32.2(b). The spectral brightness of synchrotron radiation from some typical insertions devices at several representative synchrotron radiation facilities2 is shown in Fig. 32.2(c). A more detailed description of the characteristics of synchrotron radiation is provided in Sec. 32.2. By tradition, storage rings are generally classified according to generation. A first-generation storage ring is one that was originally built for use in highenergy physics research and that has subsequently been outfitted with one or more parasitic beam ports to utilize the otherwise lost synchrotron radiation. Somewhat later, a second generation of storage rings, specifically designed as dedicated light sources, was constructed. In general, these second-generation rings have a larger number of bending-magnet beamlines and serve a large user community. The latest synchrotron-radiation facilities, so-called third-generation storage rings, are characterized by much lower electron-beam emittance and contain many straight sections specifically designed for insertion devices. Third-generation rings generally provide synchrotron radiation with much higher brightness. A fairly comprehensive survey of synchrotron-radiation facilities presently available around the world is presented in Sec. 32.3. In this chapter, we review the fundamentals of synchrotron radiation, especially as they relate to EUVL.3–5 We begin by briefly reviewing the important characteristics of bending-magnet, undulator, and wiggler radiation in the EUV spectral region. We then list some of the important characteristics of the various synchrotron radiation facilities worldwide. Next, we discuss four applications of synchrotron radiation to EUVL that illustrate why synchrotron EUV sources have played such an important role in the development of this technology. Finally, we comment on the applications that are likely to continue to play an important role in this technologically important field.
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32.2 Characteristics of Synchrotron Radiation As discussed earlier, an electron undergoing acceleration, e.g., one forced to move along a curved path, will emit radiation tangentially in a forward-directed narrow cone, as shown in Fig. 32.2(a). Some of the more important properties of this radiation for the cases of circular motion (bending magnets) and sinusoidal motion (insertion devices with periodic magnetic fields) are described in greater detail in this section. 32.2.1 Bending-magnet radiation The angular distribution of radiation emitted by electrons moving along a circular trajectory in the horizontal plane of a bending magnet can be calculated exactly if the electron energy, bending radius, electron current, angle relative to the orbital plane, distance to the target point, and vertical and horizontal acceptance angles are known. In practical units, the on-axis photon flux is given by6
F photons · s−1 · mrad−2 · (0.1% bandwidth)−1 E 13 2 = 1.327 × 10 Ee [GeV]I [A]H2 , Ec
(32.1)
where Ee is the electron beam energy, I is the average beam current, and H2 (y) = 2 (y/2), where K y 2 K2/3 2/3 is a modified Bessel function of the second kind. A plot of H2 (y), as a function of photon energy E(keV), normalized to the critical photon energy Ec (keV), where Ec is defined as6 Ec [keV] = 0.6650Ee2 [GeV]B[T],
(32.2)
and B is the magnetic field, is shown in Fig. 32.3. The energy spectrum for bending-magnet radiation is seen to be smooth and broadband, peaking near the critical energy and falling off exponentially at higher energies.2 Half the radiated power is in photons with energy greater than Ec , and half is in photons with energy less than Ec . Note that for a photon energy of 4Ec , the photon flux is reduced by a factor of about 10 from its value at Ec . The emission wavelength corresponding to the critical photon energy, λc , is given by2 λc [nm] = 1.864 Ee2 [GeV]B[T]
!−1
.
(32.3)
The critical photon energy is the parameter traditionally used to characterize bending-magnet radiation. Incidentally, since the acceleration of the electrons in the bending-magnet field is confined to the horizontal plane (for vertical bending-magnet fields), the electric field of bending-magnet radiation is polarized in that plane.
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Figure 32.3 Plot of the function H2 (y), where y is the ratio of photon energy to critical photon energy. (Adapted from Ref. 6.)
32.2.2 Undulator radiation In an undulator and in a wiggler, electrons travel through a periodic magnetic structure such as the one shown in Fig. 32.4(a). In the case where the magnetic field B varies sinusoidally and is in the vertical direction, as shown in Fig. 32.4(a), the electron motion is also sinusoidal and lies in the horizontal plane. An important measure of the electron motion is the deflection parameter K, given by6 K = 0.934λu [cm]Bo [T],
(32.4)
where λu is the magnet period and B0 is the peak magnetic field. If the electron’s angular excursions are small compared to the natural radiation cone angle γ−1 , i.e., K ≤ 1, the device is referred to as an undulator. In an undulator, the fact that the angular excursions are within the natural radiation cone leads to several interesting interference effects: cone narrowing, higher spectral brightness, and in some cases partial coherence. In addition, radiation from the different periods of the undulator can interfere coherently, producing sharp peaks of emission at the harmonics of the fundamental. The wavelength of the fundamental of an undulator, on axis, is given by6 λ1 [Å] =
K2 13.056λu [cm] 1 + . 2 Ee2 [GeV]
(32.5)
The relative bandwidth at the nth harmonic is (λ/λ)n = 1/nN (n = 1, 2, 3, . . .), where N is the number of magnet periods. Equation (32.5) implies that the emission wavelength on axis can be tuned by varying the value of K by changing B0 , something that is done in practice by changing the size of the undulator-magnet gap. As an example, the tuning curve for power in the central radiation cone for an 8-cm-period undulator at the Advanced Light Source (ALS) at Lawrence Berkeley National Laboratory (LBNL)7 is shown in Fig. 32.4(b).
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(a)
(b) Figure 32.4 (a) Sketch showing how a narrow cone of synchrotron radiation is generated when relativistic electrons traverse an undulator magnet; and (b) plot of power in the central radiation cone from an 8-cm period undulator at the ALS in Berkeley, CA. (Adapted from Ref. 7 with permission from Cambridge University Press.)
by6
The on-axis peak intensity of the nth harmonic from an undulator, Pn , is given
Pn photons · s−1 · mrad−2 · (0.1% bandwidth)−1 = 1.744 × 1014 N 2 Ee2 [GeV]I [A]Fn (K),
where 2 Jn+1 nK 2 nK 2 Jn−1 K 2 n2 − (32.6) Fn (K) = 2 4(1 + K 2 /2) 2 4(1 + K 2 /2) (1 + K 2 /2)2
848
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and where the J s are ordinary Bessel functions. The angular distribution of the nth harmonic from an undulator is concentrated in a narrow cone, whose half angle θ is given by6 θ=
γ∗
1 √ , N
γ where γ∗ = . 1 + K 2 /2
(32.7)
32.2.3 Wiggler radiation In a wiggler, the defection parameter K is large (typically ≥10), and radiation from different parts of the electron trajectory no longer adds coherently, because the radiation from various segments of an oscillation are widely separated in angle and therefore do not overlap in space after propagating a short distance. However, a wiggler does provide an increase in radiated power by a factor 2N (where N is the number of magnet periods) and a broad shift to higher photon energies. The flux distribution in a wiggler is given by 2N times the appropriate formula for a bending magnet. As the value of K increases, the insertion device passes from the undulator to the wiggler regime, and the sharp emission peaks begin to merge and are eventually submerged in the continuum. For wiggler radiation with K 1, the electron motion becomes significantly more complex and the acceleration becomes very high at the points of the maximum excursion. This causes a shift to higher photon energies and thus shorter wavelengths. Because the accelerations are greater, there is also a substantial increase in radiated power. The angular width, however, is increased in the horizontal plane to a value Kγ−1 , and the apparent source size is increased. Expressions for the photon flux from a wiggler, in the limits K 1 and n 1, are similar to those for bending-magnet radiation but increased by a factor of 2N due to the strong acceleration that occurs twice each period at the peaks of magnetic field. The on-axis peak intensity from a wiggler in practical units is given by7
PT photons · s−1 · mrad−2 · (0.1% bandwidth)−1 E 13 2 = 2.65 × 10 NEe [GeV]I [A]H2 , Ec
(32.8)
where H2 (y) is defined as before and is shown in Fig. 32.3. Relative spectra for both a bending magnet and a wiggler7 are shown in Fig. 32.5. Note the 2N -timeslarger photon flux for the wiggler, and the shift to higher photon energies Ec . 32.3 Survey of Current Synchrotron Radiation Facilities More that 60 storage rings that provide synchrotron radiation for research and development applications are in operation or under construction around the world at the present time. Synchrotron radiation facilities are not restricted to the most technologically developed countries. For the convenience of those readers who are
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Figure 32.5 Comparison of the on-axis photon flux from a bending magnet and a wiggler magnet in the same storage ring. (Reprinted from Ref. 7 with permission from Cambridge University Press.)
interested in exploring the possibility of engaging in research in this area, a listing of synchrotron light source facilities, reprinted with permission from the Web page8 for SLAC at Stanford University, is provided in Table 32.1. The table lists the name of the storage ring, its location, its maximum electron energy, and its status as of February 2005. Readers are referred to www.lighthouse.org for current information. 32.4 Selected Applications of Synchrotron Radiation in EUVL A list of all reported circumstances in which synchrotron radiation has been applied in EUVL would require a bibliography the size of this chapter. Instead, this section briefly describes three specific applications—EUV reflectometry, EUV interferometry, and EUV imaging—chosen because they illustrate how the unique properties of synchrotron radiation have been used to accelerate the development of EUVL. 32.4.1 EUV reflectometry At normal incidence, no naturally occurring material provides more than about 1% reflectance in the EUV spectral region at wavelengths below 30 nm, because the index of refraction of all materials in this region is approaching unity. This fact is illustrated in the plots of normal-incidence reflectance of Al and Ir versus wavelength9 shown in Fig. 32.6(a). In fact, Al and Ir are two of the most widely used reflective coatings for mirrors and gratings at wavelengths between 30 and 80 nm. Historically, the way around the lack of adequate normal-incidence reflectance in the EUV spectral region has been to work near grazing incidence. Unfortunately, grazing-incidence optics tend to have small collection angles and result in highly aberrated images. In 1972, Eberhard Spiller showed that multilayer
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Table 32.1 Synchrotron light sources of the world. Location Armenia Yerevan Australia Melbourne Brazil Campinas Canada Saskatoon China Beijing Hefei Shanghai Denmark Aarhus France Grenoble Orsay Germany Berlin Bonn Dortmund Hamburg Karlsruhe India Indore Italy Frascati Trieste Japan Hiroshima Ichihara Kashiwa Kusatsu Kyoto Nishi Harima Okasaki Rokkasho Sendai Tosu Tsukuba
Ring (institution)
Energy (GeV)
Status
CANDLE
3.2
Design/dedicated
Australian Synchrotron
3
Dedicated∗
LNLS
1.35
Dedicated
CLS (Canadian Light Source)
2.9
Dedicated
BSRF (Inst. High En. Phys.) BLS (Inst. High En. Phys.) NSRL (Univ. Sci. & Tech. of China) SSRF (Inst. Nucl. Res.)
1.5–2.8 2.2–2.5 0.8 3.5
Partly dedicated Design/dedicated Dedicated Dedicated∗
ASTRID (ISA) ASTRID II (ISA)
0.6 1.4
Partly dedicated Design/dedicated
ESRF SOLEIL (LURE)
6 2.5–2.75
Dedicated Dedicated∗
BESSY II ELSA (Bonn Univ.) DELTA (Dortmund Univ.) DORIS III (HASYLAB/DESY) PETRA II (HASYLAB/DESY) ANKA (Res. Center Karlsruhe FZK)
1.7–1.9 1.5–3.5 1.5 4.5 7–14 2.5
Dedicated Partly dedicated Dedicated/FEL Use Dedicated Partly dedicated Dedicated
INDUS-I (Ctr. Adv. Tech.) INDUS-II (Ctr. Adv. Tech.)
0.45 2
Dedicated Dedicated∗
DAFNE (Frascati Nat. Lab.) ELETTRA (Synch. Trieste)
0.51 2–2.4
Parasitic Dedicated
HISOR (Hiroshima Univ.) NANO-HANA (Japan SOR Inc.) VSX (Univ. of Tokyo-ISSP) Rits SR (Ritsumeikan Univ.) KSR (Kyoto University) SPring-8 (JASRI) NewSUBARU (Himeji Inst. Tech.) NIJI III (Sumitomo Electric) UVSOR (Inst. Mol. Science) UVSOR-II (Inst. Mol. Science) MOSLA TLS (Tohoku Univ.) Saga-LS (Saga Prefectural Government) TERAS (ElectroTech. Lab.) NIJI II (ElectroTech. Lab.) NIJI IV (ElectroTech. Lab.) Photon Factory (KEK) Accumulator Ring (KEK)
0.7 1.5–2 1–1.6 0.575 0.3 8 1–1.5 0.6 0.75 1 2 1.5 1.4 0.8 0.6 0.5 2.5 6.5
Dedicated Design/dedicated Design/dedicated Dedicated Dedicated Dedicated Dedicated Dedicated Dedicated Design/dedicated Design/dedicated Design/dedicated Dedicated∗ Dedicated Dedicated Dedicated/FEL Use Dedicated Planned rebuilding
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Table 32.1 (Continued). Location Jordan Allaan Korea Pohang Russia Dubna Moscow Novosibirsk
Singapore Singapore Spain Barcelona Sweden Lund
Switzerland Villigen Taiwan Hsinchu Thailand Nakhon Ratchasima U.K. Daresbury Oxfordshire Ukraine Kharkov Kiev U.S.A. Argonne, IL Baton Rouge, LA Berkeley, CA Durham, NC Gaithersburg, MD Ithaca, NY Stanford, CA Stoughton, WI Upton, NY
Ring (institution)
Energy (GeV)
Status
SESAME
2.5
Dedicated∗
Pohang Light Source
2
Dedicated
DELSY Siberia I (Kurchatov Inst.) Siberia II (Kurchatov Inst.) VEPP-2M (BINP) VEPP-3 (BINP) VEPP-4M (BINP) Siberia-SM (BINP)
1.2 0.45 2.5 0.7 2.2 5–7 0.8
Dedicated∗ Dedicated Dedicated Partly dedicated Partly dedicated Partly dedicated Dedicated∗
SSLS (National Univ. Singapore)
0.7
Dedicated
AURORA
2.5
Dedicated∗
MAX I (Univ. of Lund) MAX II (Univ. of Lund) MAX III (Univ. of Lund) MAX IV (Univ. of Lund)
0.55 1.5 0.7 1.5/3
Dedicated Dedicated Dedicated∗ Design/dedicated
SLS (Paul Scherrer Inst.)
2.4
Dedicated
SRRC (Synchrotron Rad. Res. Cntr.)
1.3–1.5
Dedicated
SIAM PHOTON (NSRC)
1
Dedicated
SRS (Daresbury) DIAMOND (Rutherford Acc. Lab.)
2 3
Dedicated Dedicated∗
Pulse Stretcher/Synch. Rad. ISI-800 (UNSC)
0.75–2 0.7–1.0
Partly dedicated Design/dedicated
APS (Argonne Nat. Lab.) CAMD (Louisiana State Univ.) ALS (Lawrence Berkeley Lab.) DFELL (Duke University)
7 1.3–1.5 1.5–1.9 1–1.3
SURF III (NIST) CESR (CHESS/Cornell Univ.) SPEAR (SSRL/SLAC) Aladdin (Synch. Rad. Center) NSLS I (Brookhaven Nat. Lab.) NSLS II (Brookhaven Nat. Lab.)
0.386 5.5 3 0.8–1 0.8 2.5–2.8
Dedicated Dedicated Dedicated Dedicated/ FEL Use Dedicated Partly dedicated Dedicated Dedicated Dedicated Dedicated
∗ In construction as of February 2005.
(ML) structures composed of thin layers of materials that have widely different values for EUV absorption can lead to constructive interference and hence enhanced reflection.10 In 1981, Underwood and Barbee demonstrated normal-incidence softx-ray imaging at a wavelength of 4.46 nm, and in 1985 the first solar x-ray image
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was obtained using such mirrors.11 This was the turning point for EUV optics—the point where it became clear that normal-incidence ML-coated optics offered clear advantages over the severe aberrations, small field of view, and difficulty of manufacture of grazing-incidence optics. A further key development occurred in 1985, when Barbee et al.12 demonstrated that the ML combination of molybdenum and
(a)
(b) Figure 32.6 (a) Normal-incidence reflectances of clean Al (triangles) and Ir (squares) surfaces (from Tarrio et al.;9 reproduced by permission from SPIE), and (b) normal-incidence reflectance of a Mo/Si ML with 40 bilayers measured at CXRO and at PTB. (Reprinted from Ref. 13.)
Synchrotron Radiation Sources for EUVL Applications
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silicon had an exceptionally high normal-incidence reflectivity at wavelengths just longer than the Si L absorption edge at 12.4 nm. The normal-incidence reflectance of the best modern Mo/Si MLs now approaches 70% in a narrow band of wavelengths near 13 nm,13 as shown in Fig. 32.6(b). ML coatings have now been shown to be effective reflectors for normal incidence in the EUV spectral region at wavelengths from 4.5 to 30 nm.14 The ML structures consist of alternating layers of high-Z and low-Z materials with individual layer thicknesses in the range ≈1–10 nm. The operation of such a coating is analogous to that of a quarter-wave stack; enhanced reflectivity occurs over a narrow spectral band peaked at the Bragg wavelength λ = 2Λ sin θ, where Λ is the ML period (bilayer thickness), and θ is the angle of incidence, as shown in Fig. 32.7(a). ML EUV mirrors are fabricated by depositing ML coatings on superpolished optical substrates using vapor-deposition techniques such as magnetron sputtering and electron-beam evaporation. In general, the reflectivity of a ML coating can be optimized by choosing materials and deposition conditions that maximize the contrast in the index of refraction and minimize the absorption (unavoidable in the EUV spectral region), and by depositing continuous layers with compositionally abrupt and smooth interfaces. A cross-sectional TEM micrograph of a Mo/Si ML coating, optimized for use at normal incidence of 13.4-nm wavelength (i.e., with Λ = 6.9 nm) and showing minimal evidence of interfacial roughness or interlayer diffusion, is shown in Fig. 32.7(b). Currently the most demanding application for EUV optics is in EUV lithography. Each of the mirrors in an EUVL exposure tool must have the highest attainable reflectivity at 13 nm (to maximize tool throughput), and more importantly, the central wavelength of the reflectivity must be controlled to better than 0.01 nm (to maximize imaging performance). In order to provide diffraction-limited printing resolution, the mirror surfaces must have surface figure errors of order 0.1 nm rms, and the deposition of the ML coatings must not account for more than about one-quarter of this total error, a requirement that leads to strict requirements on deposition thickness control over the entire optical surface. The primary method used to determine the added figure errors due to the ML coating is to measure the reflectivity at several points across the surface of the mirror. Because of this, it is now necessary to have both high precision and high accuracy in all aspects of the reflectivity measurement, including sample positioning, wavelength control, and the measurement itself. The measurement requirements for the optics to be used in an EUVL exposure tool15 are: wavelength precision, 0.01%; wavelength accuracy, 0.03%; positional accuracy, 0.01 deg in angle and 0.5 mm in linear displacement; peak reflectance precision, 0.12%; and accuracy, 0.5%. These requirements have made it necessary to develop EUV reflectometry facilities with capabilities far beyond those needed in the past. In order to satisfy the metrology requirement for the ML coatings on EUVL optics and masks, improvements have been made to reflectometry beamlines at a number of synchrotron-radiation facilities around the globe: at the National Institute of Standards and Technology (NIST)16–18 and at the Advanced Light
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Source19–21 in the United States, at PTB’s synchrotron-radiation laboratory22–24 at BESSY in Germany, and at NTT’s Super-ALIS ring in Japan. The optical layout and critical specification of the Reflectometry and Scattering Beamline (6.3.2) at the ALS in Berkeley15 is shown in Fig. 32.8. Using this instrument, the peak reflectance of a typical Mo/Si ML can now be measured with a precision of 0.08%
(a)
(b) Figure 32.7 (a) Sketch of synthetic ML, showing how normal-incidence reflectance in the EUV spectral region can be enhanced by constructive interference at the Bragg condition; (b) TEM micrograph of a Mo/Si ML with a 6.9-nm bilayer period. (Photo courtesy of Saša Bajt, Lawrence Livermore National Laboratory.)
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(relative), and the centroid wavelength with a precision of 0.007% rms. The absolute accuracy of the reflectivity measurement is determined by systematic errors and hence is more difficult to establish. A comparison with independent measurements at other facilities is a good test of such systematic errors. Such a comparison was done in 1998 with the reflectometer operated by the PTB at BESSY.24 The results of that comparison are shown in Fig. 32.6(b), where the peak reflectance measured at both facilities on the same ML sample is seen to agree to better than 1%.13 32.4.2 EUV interferometry Diffraction-limited imaging systems operating at 13.5 nm in the EUV spectral region are required to have a total system wavefront error in the λ/50 (≈0.25 nm rms) range, at least for the lower-spatial-frequency, or figure, aberrations.25 An EUVL exposure tool is likely to require an imaging system composed of up to six ML-coated reflective optical elements. The total system wavefront error at each point in the image field will depend on the surface profile and alignment of each of these elements and on the spatially varying properties of their ML reflective coatings. Functional testing at the operational wavelength, i.e., EUV interferometry, is required when the optical elements are coated, aligned, and installed in the EUV imaging system. This is because the EUV coatings behave completely differently at their design wavelength than they do in visible light, for which they act as broadband reflectors. In particular, phase errors arising from nonuniformities in the layer compositions or thicknesses, departures from the designed period variations, stresses in the layers, or modification of the top surface of the coatings by oxidation or contamination will not be correctly evaluated by visible interferometry.
Figure 32.8 Optical layout and performance specifications for the Reflectometry and Scattering Beamline (6.3.2) at the ALS in Berkeley. (Reprinted from Ref. 15.)
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Very early on it was recognized that undulator radiation, with its narrow divergence and partial coherence, would be an ideal source for EUV interferometry.26 Several different EUV interferometers have been developed over the past decade.27,28 Foucault and Ronchi testing of the alignment of EUV optics has been demonstrated using both synchrotron and laser-plasma light sources.29,30 Other significant developments in this area have included refinement of the lateral shearing interferometer28 and the point-diffraction interferometer.31,32 The most successful EUV interferometer to date has been the phase-shifting pointdiffraction interferometer (PSPDI), first proposed by Medecki et al.33 With a demonstrated reference-wavefront accuracy of better than λEUV /350 (≈0.04 nm at λEUV = 13.5 nm), the PSPDI is, to the best of our knowledge, the highest-accuracy EUV interferometer currently available.34–43 A sketch of the experimental arrangement used to record the wavefront and align a two-mirror ML-coated Schwarzschild optic designed to operate near normal incidence with 13.4-nm-wavelength radiation, at a numerical aperture (NA) of 0.088 and providing 10× demagnification, is shown in Fig. 32.9(a).36 The PSPDI has only a few critical components, all of which are maintained in a vacuum chamber with a base pressure of 10−6 Torr. Inside the vacuum chamber, a synchrotron beam from an undulator is focused onto the object (reticle) plane of the Schwarzschild optic under test. A Kirkpatrick-Baez glancing-incidence optical system focuses EUV radiation from an undulator source onto a fixed spot nominally 5 µm wide. In the object plane, diffraction from a small pinhole (the object pinhole) produces spatially coherent spherical-wave illumination of the Schwarzschild optic, filling the pupil of the system with a divergence angle significantly larger than the NA on its input side. A grating beamsplitter placed between the object pinhole and the test optic creates a series of overlapping coherent beams that are focused to laterally displaced positions in the image (wafer) plane. By propagating through the Schwarzschild optic, each of these overlapping beams acquires the characteristic aberrations of the optic.32 In the image plane an open stencil mask selects two adjacent beams and blocks all others. One of the two beams, the test beam, passes through a relatively large window in the mask, thereby preserving the aberrations imparted by the Schwarzschild optic. The second unblocked beam is focused onto a pinhole (the reference pinhole), smaller than the diffraction-limited resolution of the test optic, thereby producing a perfectly spherical reference beam. The two beams (reference and test) propagate to a charge coupled device (CCD) detector, where they overlap, creating an interference pattern that records the deviation of the test beam from an ideal sphere,32 as shown in Fig. 32.9(b). The results of diffraction-based visible and EUV interferometric measurement of a 10× demagnification 0.083-NA Schwarzschild optic, provided with molybdenum/silicon ML coatings designed for peak reflectivity near 13.4-nm wavelength,35 are shown in Fig. 32.10. The visible-light data were recorded with a Sommargren phase-shifting diffraction interferometer31 at Lawrence Livermore National Laboratory (LLNL). EUV and visible light interact with the ML coatings in different ways. While visible light accurately records the position of the surface,
Synchrotron Radiation Sources for EUVL Applications
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Figure 32.9 (a) 3D schematic of the EUV PSPDI configured to measure a 10× Schwarzschild objective camera in a vertical configuration (reprinted from Ref. 36 with permission from the American Vacuum Society); and (b) 2D schematic of the PSPDI interferometer (reprinted from Ref. 32 with permission from OSA).
the location of the resonant EUV reflection depends sensitively on wavelength, incidence angle, and local layer thickness. Yet even in the presence of the spatially graded ML coatings, the visible and EUV wavefronts are seen to differ by only a few thousandths of a wavelength. The wavefront statistics shown in Fig. 32.10 are based on a 37-term Zernike polynomial fit. Remarkably, the difference between the visible and EUV wavefronts is less than 0.5 nm rms, or 3.7 nm peak to valley (PV). At-wavelength interferometric alignment of an EUV Schwarzschild objective has produced the smallest wavefront error observed to date in an EUV optical system35 —0.045 waves (≈0.60 nm rms, or λ/72) within the 0.083 NA. Using these same techniques, a group at Lawrence Berkeley National Laboratory has demonstrated EUV interferometry accuracy levels of λEUV /330 (≈41 pm rms) for 0.08-NA measurements,42 and below λEUV /200 (67 pm rms) for 0.1-NA measurements. Experience has shown that for testing 0.1-NA optics the optimal pinhole size is in the 80–130-nm range. Extrapolating to 0.3 NA, i.e., to the NA values that will be required in a production EUVL exposure tool, the optimal pinhole size will
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Figure 32.10 EUV and visible-light wavefront phase-map measurement data from a Mo/Si-ML-coated 10× Schwarzschild optic. (Reprinted from Ref. 35.)
be in the 30–40-nm range.42 These smaller pinholes will not only be challenging to fabricate and maintain carbon-free, but will necessitate the use of an undulator radiation source with small angular divergence and beam size so that the image capture time can be maintained at a reasonable value. 32.4.3 EUV imaging EUV imaging experiments using synchrotron radiation sources have been taking place off and on44–64 since the first demonstrations of EUVL were carried out in Japan3 and in the United States4 in 1989. For example, synchrotron radiation was used in 1998 to test the imaging capabilities of the high-quality 0.1-NA Set-2 optic for the EUV Engineering Test Stand (ETS) developed by the Virtual National Laboratory (VNL) for the EUV LLC. Synchrotron radiation at PTB (BESSY) was used in 2003 to carry out the first printing experiments with a 0.3-NA EUV optic developed by Carl Zeiss SMT AG. Synchrotron radiation sources were utilized for these imaging demonstrations because they are the most versatile sources of EUV radiation. Three other important EUV imaging experiments made possible by the versatility of synchrotron radiation sources were as follows: (1) the ability to tune the central emission wavelength from an undulator source to the bandpass of an EUV coating was used a decade or so ago to study the effect of resist absorption on resist sidewall angle over the wavelength range from 7 to 40 nm;51 (2) an undulator source was used to provide programmable illumination for an EUV imaging system so that the effects of a wide variety of pupil fills61 could be evaluated; and (3) the small divergence angle and high partial coherence of an undulator source
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were utilized recently to create extremely high-resolution resist images,55,56,58,60,63 allowing the limits of resist resolution to be experimentally evaluated. Because of their importance to the future development of EUVL, these three experiments are now described in somewhat greater detail. It is well known that all resist materials absorb strongly in the EUV. As an example, the absorption coefficient of poly(methyl methacrylate) (PMMA) versus wavelength is shown in Fig. 32.11. The effect of absorption in PMMA and in the negative chemically amplified resist AZ PN114 has been studied experimentally at exposure wavelengths of 37.5, 13.9, and 6.8 nm.51 These three wavelengths were chosen for the following reasons: 37.5 nm is the shortest wavelength that can be used without having to resort to ML technology; 13.9 nm is near the reflectance maximum of Mo/Si MLs; and 6.8 nm is the shortest EUV wavelength that can be used in a ML-coated imaging system before the narrowness of the reflectance bandwidth begins to degrade the imagery by a process called chromatic vignetting. The experiments used to produce the resist patterns employed EUV radiation from an undulator beamline at the National Synchrotron Light Source (NSLS) at Brookhaven National Laboratory and three separate 20× demagnification Schwarzschild optics. The exposures at 37.5-nm wavelength were produced with an Ir-coated optic, the exposures at 13.9 nm were produced with a Mo/Sicoated optic, and the exposures at 6.8 nm were produced with a Ru/B4 C-coated optic. Figure 32.12(a) shows a single-line scan from a scanning tunneling microscope
Figure 32.11 Absorption coefficient of PMMA versus wavelength in the EUV spectral region. (Reprinted from Ref. 51 with permission from OSA.)
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(a)
(b)
(c) Figure 32.12 (a) STM scan of 0.5-µm features in 0.06 µm of PMMA printed at 37.5 nm, together with a simulation, (b) STM scan of 0.5-µm features in 0.06 µm of PMMA printed at 13.9 nm, together with a simulation, and (c) SEM profile of isolated 0.5-µm feature in 0.25 µm of AZ PN114 printed at 6.8 nm, together with a simulation. (Reprinted from Ref. 51 with permission from OSA.)
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(STM) image of 0.5-µm lines and spaces in a 0.06-nm-thick film of PMMA produced with an Ir-coated optic illuminated at 37.5 nm together with a resist profile calculated using Berkeley’s SAMPLE simulation program. Figure 32.12(b) shows a single line scan from an STM image of 0.5-µm lines and spaces in a 0.06-nmthick film of PMMA produced with a Mo/Si-coated optic illuminated at 13.9 nm together with a SAMPLE simulation. Figure 32.12(c) shows an SEM micrograph of an isolated 0.5-µm-wide feature in a 0.25-nm-thick film of AZ PN114 produced with a Ru/B4 C-coated optic illuminated at 6.8 nm. The resist images show that the sidewall angle is best (steepest) at 6.8-nm wavelength, due to the greater penetration depth of the short-wavelength radiation. Unfortunately, ML technology does not yet provide sufficient reflectance at 6.8 nm to permit the construction of a practical lithography system at this wavelength; hence the interest in developing surface imaging resists for EUVL.51 The lithographic quality images needed for the development of an EUVL production tool require that EUV imaging systems be provided with partially coherent illumination (σ ≈ 0.7). This value of partial coherence is very different from the coherence properties naturally provided by an undulator source (σ < 0.05). To overcome this problem, the novel illumination system shown in Fig. 32.13 has recently been developed.61 In this illuminator, a scanning mirror serves as an effective source that is re-imaged to the reticle by way of a spherical mirror. By controlling the angle of the scanning mirror, the source spatial-frequency content can be arbitrarily chosen. Figure 32.14 shows a series of EUV pupil fills generated by the scanning system described above and recorded through the ETS Set-2 optic with a back-thinned back-illuminated EUV CCD camera.59 The dashed lines represent the full 0.1 NA of the ETS optics pupil. These images demonstrate the wide variety of pupil fills that can be generated, including resolution-enhancing pupil fills. Another very important benefit of this illuminator is the ability to simulate the pupil fills used in other imaging systems. For example, a pupil fill similar to the one provided by the six-channel illuminator employed in the ETS is shown on the lower right-hand side of Fig. 32.14.
Figure 32.13 Schematic of scanning-mirror illuminator for the Static Exposure System at the ALS in Berkeley. (Reprinted from Ref. 61.)
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A spatial-frequency-doubling technique has been used recently to print equal line and space patterns with linewidths as small as 30 nm. The experimental arrangement for this technique60 is shown in Fig. 32.15. Spatially coherent, monochromatic EUV radiation provided by an undulator beamline (Beamline 12.0.1 at the Advanced Light Source, Lawrence Berkeley National Laboratory) was used to provided uniform and coherent illumination of a transmission grating, which was imaged with a 10× demagnification Schwarzschild optic. A specially designed aperture stop that passes the +1 and −1 diffraction orders from the transmission grating but blocks the 0 order resulted in a spatial-period doubling of the image. A SEM micrograph of a 40-nm line-and-space pattern in a 250-nm thickness of PMMA printed with this system60 is shown in Fig. 32.16. Simulations show that, at the fully extended NA of the 10× Schwarzschild optic, the system should be capable of printing features with linewidths as small as 12 nm. This new technique shows great potential for use in evaluating the ultimate performance and extendibility of resist materials for EUV lithography.
Figure 32.14 Back-thinned back-illuminated EUV CCD images of pupil fills generated using the scanning illuminator system shown in Fig. 32.15. (Reprinted from Ref. 59.)
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Figure 32.15 Sketch of experimental arrangement for extremely fine-pitch printing with a 10× Schwarzschild optics at EUV wavelengths. (Reprinted from Ref. 60.)
Figure 32.16 SEM images of 40-nm lines and spaces in 250 nm of PMMA printed with a spatial-frequency-doubling technique. (Reprinted from Ref. 60.)
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32.5 Conclusions and Suggestions for Future Work More than 15 years have elapsed since the first experimental demonstrations of EUV imaging were given with synchrotron light sources in Japan and in the United States, yet EUVL has still not reached the level of development that will be required for the manufacture of advanced computer chips.65 It is now generally agreed that a synchrotron light source is not likely to be utilized in a commercial EUVL exposure tool, because the required levels of average power are not available;66,67 but synchrotron light sources will continue to play an important role in the development of EUVL, for actinic defect inspection of EUV reticle blanks, actinic wavefront metrology of EUV imaging systems, advanced EUV resist development, and accelerated life testing of oxidation-resistant coatings for EUV optics. As one final example, the lifetime of Mo/Si ML-coated optics is known to pose a significant risk to the commercialization of EUVL. The development roadmap for reflective EUV coatings, showing the improvements required, is given in Table 32.2. Current estimates of coating lifetime based on accelerated EUV exposures suggest that the reflectivity of EUV reflective coatings will drop by more than 1% in a few days in the environment of a commercial EUVL scanner (see Fig. 32.17).65 For Si-terminated Mo/Si-coated projection optics the primary risk is oxidation. When such a coating is exposed to EUV radiation, the large number of low-energy secondary electrons generated near the surface can dissociate adsorbed water molecules, creating reactive oxygen that can oxidize Si to SiO2 . To prevent oxidation of the coating, a protective (capping) layer that is oxidation-resistant (e.g., ruthenium) must be applied68 (see Fig. 32.17). The best way to ensure that robust ML coatings will be available for the projection optics in EUVL exposure tools when they are needed for production is to carry out both accelerated and long-term environmental tests of candidate coating at synchrotron-radiation facilities. In fact, the testing of such coatings is currently underway at synchrotron-radiation facilities in Europe, Japan, and the United States and is likely to continue into the foreseeable future. Table 32.2 Roadmap for improvement of EUV ML coating optics. Issue
2003 Status
Beta-tool (2004)
Commercial tool (2007)
Peak Reflectance
65%
68%
70%
Lifetime (Imaging Optics)
1.6%# /week
1 .6%/3 years
1 .6%/5 years
Lifetime (1st Condenser Optic)
Unknown
10%/year
10%/year
# Assumes standard Si-capped Mo/Si multilayer.
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Figure 32.17 Change in EUV reflectance of ruthenium- and silicon-capped MLs coatings with time during EUV exposure in an oxidative environment. (Reprinted from Ref. 65 with permission from Henley Media Group Ltd.)
References 1. H. Winick, “Chapter 1. Introduction to synchrotron radiation sources,” Synchrotron Radiation Sources: A Primer, H. Winick, Ed., 1–29, World Scientific, Singapore (1995). 2. R. D. Schlueter, “Chapter 14. Wiggler and Undulator Insertion Devices,” in Synchrotron Radiation Sources: A Primer, H. Winick, Ed., 377–408, World Scientific, Singapore (1995). 3. H. Kinoshita, K. Kurihara, Y. Ishii, and Y. Torii, “Soft-x-ray reduction lithography using multilayer mirrors,” J. Vac. Sci. Technol. B 7, 1648–1651 (1989). 4. J. E. Bjorkholm, J. Bokor, L. Eichner, et al., II, “Reduction imaging using multilayer coated optics: Printing of features smaller than 0.1 microns,” J. Vac. Sci. Technol. B 8, 1509–1513 (1990). 5. C. Gwyn, “Extreme ultraviolet lithography, a white paper,” EUVLLC, Lawrence Livermore National Laboratory, Livermore, CA (1999). 6. K.-J. Kim, “Section 4.1: Characteristics of synchrotron radiation,” Center for X-Ray Optics X-Ray Data Booklet, D. Vaughan, Ed., 4-1–4-16, Lawrence Berkeley Laboratory, Berkeley, CA (1986). 7. D. T. Attwood, “Chapter 5. Synchrotron Radiation,” in Soft X-Rays and Extreme Ultraviolet Radiation, Principles and Applications, 123–188, Cambridge University Press, Cambridge, UK (1999).
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8. Stanford Linear Accelerator Center (SLAC), http://www-ssrl.slac.stanford. edu/sr_sources.html. More information can be found at Web sites maintained by two other operating synchrotron facilities, viz., http://www.spring8.or.jp/e/ other_sr/ and http://www.srs.ac.uk/srs/SRworldwide/. 9. C. Tarrio, R. E. Vest, and S. Grantham, “Absolute extreme-ultraviolet metrology,” Proc. SPIE 4450, 94–107 (2001). 10. E. Spiller, “Multilayer optics for x-rays,” in Physics, Fabrication and Applications of Multilayered Structures, P. Dhez and C. Weisbuch, Eds., 271–309, Plenum, New York (1987). 11. J. H. Underwood and T. W. Barbee, Jr., “Soft x-ray imaging with a normal incidence mirror,” Nature 294, 429–431 (1981); “Layered synthetic microstructures as Bragg diffractors for x-rays and extreme ultraviolet: Theory and predicted performance,” Appl. Opt. 20, 3027–3034 (1981). 12. T. W. Barbee, S. Mrowka, and M. C. Hettrick, “Molybdenum-silicon mirrors for the EUV,” Appl. Opt. 24, 883–886 (1985). 13. F. Scholze, J. Tummler, E. Gullikson, and A. Aquilla, “Comparison of extreme ultraviolet reflectance measurements,” J. Microlithogr., Microfab. Microsystems 2, 233–235 (2003). 14. D. G. Stearns, R. S. Rosen, and S. P. Vernon, “Multilayer mirror technology for soft-x-ray projection lithography,” Appl. Opt. 32, 6952–6960 (1993). 15. E. M. Gullikson, S. Mrowka, and B. B. Kaufmann, “Recent developments in EUV reflectometry at the Advanced Light Source,” Proc. SPIE 4343, 363–373 (2001). 16. C. Tarrio, R. N. Watts, T. B. Lucatorto, M. Haass, T. A. Calcott, and J. Jia, “New NIST/DARPA national soft x-ray reflectometry facility,” J. X-Ray Sci. Technol. 4, 96–101 (1994). 17. C. Tarrio, T. Lucatorto, S. Grantham, M. Squires, U. Arp, and L. Deng, “Upgrade to the NIST/DARPA EYU reflectometry facility,” Proc. SPIE 4506, 32– 38 (2001). 18. S. Grantham, C. Tarrio, and T. B. Lucatorto, “Accurate reflectometry for extreme-ultraviolet lithography at the National Institute of Standards and Technology,” J. Vac. Sci. Technol. B 20, 3080–3084 (2002). 19. J. H. Underwood, “Reflecting multilayer coatings for EUV projection lithography,” OSA Trends Opt. Photon. 4, 162–166 (1996). 20. J. H. Underwood, E. M. Gullikson, M. Koike, et al., “Calibration and standards beamline at the Advanced Light Source,” Rev. Sci. Instrum. 67, 3373–3377 (1996). 21. W. Wedowski, J. H. Underwood, E. M. Gullikson, et al., “High-precision reflectometry of multilayer coating for extreme ultraviolet lithography,” Proc. SPIE 3997, 83–93 (2000). 22. M. Kuhne, K. Danzmann, P. Muller, et al., “Characterization of multilayer structures for soft x-ray laser research,” Proc. SPIE 688, 76–80 (1986). 23. D. Fuchs, M. Krumrey, P. Muller, F. Scholze, and G. Ulm, “High precision soft x-ray reflectometry,” Rev. Sci. Instrum. 66, 2248–2250 (1994).
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24. J. Tummler, F. Scholze, G. Brandt, et al., “New PTB reflectometer for the characterization of large optics for the extreme ultraviolet spectral region,” Proc. SPIE 4688, 338–347 (2002). 25. D. M. Williamson, “The elusive diffraction limit,” OSA Proc. on Extreme Ultraviolet Lithography, 1994, Vol. 32, 68–76 (1995). 26. D. T. Attwood, G. Sommargren, R. Beguiristain, et al., “Undulator radiation for at-wavelength interferometry of optics for extreme-ultraviolet lithography,” Appl. Opt. 32, 7022–7031 (1993). 27. K. A. Goldberg, R. Beguiristain, J. Bokor, et al., “Point diffraction interferometry at EUV wavelengths,” OSA Proc. on Extreme Ultraviolet Lithography, 1994, Vol. 23, 134–141 (1994). 28. J. E. Bjorkholm, A. A. MacDowell, O. R. Wood, II, Z. Tan, B. LaFontaine, and D. M. Tennant, “Phase-measuring interferometry using extreme ultraviolet radiation,” J. Vac. Sci. Technol. B 13, 2919–2922 (1995). 29. Z. Tan, A. A. MacDowell, B. LaFontaine, et al., “At wavelength metrology of EUV cameras using lateral-shearing interferometry,” OSA Proc. on Extreme Ultraviolet Lithography, 1994, Vol. 23, 151–160 (1995). 30. A. K. Ray-Chaudhuri, R. H. Stulen, W. Ng, et al., “EUV metrology of multilayer optics,” OSA Proc. on Extreme Ultraviolet Lithography, 1994, Vol. 23, 161–165 (1995). 31. G. E. Sommargren, “Phase shifting diffraction interferometry for measuring extreme ultraviolet optics,” OSA Trends Opt. Photon. 4, 108–112 (1996). 32. E. Tejnil, K. A. Goldberg, H. Medecki, R. Beguiristain, J. Bokor, and D. T. Attwood, “Phase-shifting point diffraction interferometry for at wavelength testing of lithographic optics,” OSA Trends Opt. Photon. 4, 118–122 (1996). 33. H. Medecki, E. Tejnil, K. A. Goldberg, and J. Bokor, “Phase-shifting point diffraction interferometer,” Opt. Lett. 21, 1526–1528 (1996). 34. E. Tejnil, K. A. Goldberg, S.-H. Lee, et al., “At-wavelength interferometry for extreme ultraviolet lithography,” J. Vac. Sci. Technol. B 15, 2455–2461 (1997). 35. K. A. Goldberg, P. Naulleau, S.-H. Lee, et al., “Direct comparison of EUV and visible-light interferometries,” Proc. SPIE 3676, 635–642 (1999). 36. K. A. Goldberg, P. Naulleau, and J. Bokor, “Extreme ultraviolet interferometric measurements of diffraction-limited optics,” J. Vac. Sci. Technol. B 17, 2982– 2986 (1999). 37. P. Naulleau, K. A. Goldberg, E. M. Gullikson, and J. Bokor, “Interferometric at-wavelength flare characterization of extreme ultraviolet optical systems,” J. Vac. Sci. Technol. B 17, 2987–2991 (1999). 38. P. Nalleau, K. A. Goldberg, E. H. Anderson, et al., “At-wavelength characterization of the extreme ultraviolet Engineering Test Stand Set-2 optic,” J. Vac. Sci. Technol. B 19, 2396–2400 (2001). 39. K. A. Goldberg, P. Naulleau, J. Bokor, and H. N. Chapman, “Honing the accuracy of the extreme ultraviolet optical system testing: At wavelength and visible-light measurements of the ETS Set-2 projection optics,” Proc. SPIE 4688, 329–337 (2002).
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40. K. Sugisaki, Y. Zhu, Y. Gomei, and M. Niibe, “ASET development of at wavelength phase-shifting point diffraction interferometry,” Proc. SPIE 4688, 695– 701 (2002). 41. K. A. Goldberg, P. Naulleau, J. Bokor, H. N. Chapman, and A. Barty, “Testing extreme ultraviolet optics with visible-light and extreme ultraviolet interferometry,” J. Vac. Sci. Technol. B 20, 2834–2839 (2002). 42. K. A. Goldberg, P. Naulleau, P. Denham, et al., “EUV interferometry of the 0.3 NA MET optic,” Proc. SPIE 5037, 69–74 (2003). 43. K. Murakami, J. Saito, K. Ota, et al., “Development of an experimental EUV interferometer for benchmarking several EUV wavefront metrology schemes,” Proc. SPIE 5037, 257–264 (2003). 44. O. R. Wood, II, J. E. Bjorkholm, J. Bokor, et al., “Highresolution soft-x-ray projection imaging,” OSA Proc. on Soft-X-Ray Projection Lithography, 1991, Vol. 12, 2–4 (1991). 45. H. Kinoshita, K. Kurihara, T. Mizota, et al., “Soft-x-ray reduction lithography using a reflective mask,” OSA Proc. on Soft-X-Ray Projection Lithography, 1991, Vol. 12, 11–15 (1991). 46. K. A. Tanaka, M. Kodo, H. Daido, et al., “Schwarzschild microscope at λ = 7 nm, OSA Proc. on Soft-X-Ray Projection Lithography, 1991, Vol. 12, 58–60 (1991). 47. H. Nagata, M. Ohtani, K. Murakami, et al., “Soft x-ray projection imaging using 32:1 Schwarzschild optics,” OSA Proc. on Soft-X-Ray Projection Lithography, 1991, Vol. 12, 83–86 (1991). 48. A. A. MacDowell, J. M. Calvert, T. S. Koloski, and O. R. Wood, II, “New surface imaging resist technology for SXPL,” OSA Proc. on Soft-X-Ray Projection Lithography, 1991, Vol. 12, 87–93 (1991). 49. H. Kinoshita, “SXPL in Japan,” OSA Proc. on Soft-X-Ray Projection Lithography, 1993, Vol. 18, 74–78 (1993). 50. A. A. MacDowell, J. E. Bjorkholm, K. Early, et al., “Soft-x-ray projection imaging with a 1:1 ring-field optic,” Appl. Opt. 32, 7072–7078 (1993). 51. O. R. Wood II, J. E. Bjorkholm, K. F. Dreyer, et al., “Experiments and simulations of EUV lithographic resist patterning at wavelengths from 7 to 40 nm,” OSA Proc. in Extreme Ultraviolet Lithography, 1994, Vol. 23, 83–88 (1995). 52. K. Murakami, H. Nagata, M. Ohtani, H. Oizumi, Y. Yamashita, and N. Atoda, “Soft-x-ray projection imaging at 4.5 nm using Schwarzschild optics,” in OSA Proc. on Extreme Ultraviolet Lithography, 1994, Vol. 23, 122–125 (1995). 53. M. Ito, S. Kataguri, H. Yamanashi, et al., “Optical technology for EUV lithography,” OSA Trends Opt. Photon. 4, 9–12 (1996). 54. A. A. MacDowell, Z. Shen, K. Fujii, et al., “Extreme ultraviolet 1:1 ring field lithography machine,” OSA Trends Opt. Photon. 4, 192–198 (1996). 55. H. H. Solak, D. He, W. Li, and F. Cerrina, “Nanolithography using extreme ultraviolet lithography interferometry: 19 nm lines and spaces,” J. Vac. Sci.Technol. B 17, 3052–3057 (1999).
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56. H. H. Solak, D. He, W. Li, et al., “EUV interferometric lithography for resisit characterization,” Proc. SPIE 3676, 278–282 (1999). 57. P. Naulleau, K. A. Goldberg, E. H. Anderson, et al., “Sub-70 nm extreme ultraviolet lithography at the Advanced Light Source static microfield exposure station using the Engineering Test Stand Set-2 optics,” J. Vac. Sci. Technol. B 20, 2829–2833 (2002). 58. H. H. Solak, C. David, J. Gobrecht, L. Wang, and F. Cerrina, “Multiple-beam interference lithography with electron beam written grating,” J. Vac. Sci. Technol. B 20, 2844–2848 (2002). 59. P. P. Naulleau, K. A. Goldberg, E. H. Anderson, et al., “Static microfield printing at the Advanced Light Source with the ETS Set-2 optics,” Proc. SPIE 4688, 64–71 (2002). 60. M. D. Shumway, S. H. Lee, C. H. Cho, P. Naulleau, K. A. Goldberg, and J. Bokor, “Extremely fine-pitch printing with a 10× Schwarzschild optic at extreme ultraviolet wavelengths,” Proc. SPIE 4343, 357–362 (2001). 61. P. Naulleau, K. A. Goldberg, E. H. Anderson, et al., “Adding static printing capabilities to the EUV phase-shifting point diffraction interferometer,” Proc. SPIE 4343, 639–645 (2001). 62. P. Naulleau, K. A. Goldberg, E. H. Anderson, et al., “Static EUV microexposures using the ETS Set-2 optics,” Proc. SPIE 5037, 36–46 (2003). 63. M. D. Shumway, P. Nauleau, K. A. Goldberg, E. L. Snow, and J. Bokor, “Resist evaluation at 50 nm in the EUV using interferometric spatial frequency doubled imaging,” Proc. SPIE 5037, 910–916 (2003). 64. T. Oshino, M. Shirashi, K. Kandoka, et al., “Development of illumination optics and projection optics for high-NA EUV exposure tool (HiNA),” Proc. SPIE 5037, 75–82 (2003). 65. V. Bakshi, J. Cullins, N. V. Edwards, et al., “Extreme ultraviolet lithography: Status and challenges ahead,” Semiconductor Fabtech 19, 69–75 (2003). 66. J. B. Murphy, D. L. White, A. A. MacDowell, and O. R. Wood, II, “Synchrotron radiation sources and condensers for projection x-ray lithography,” Appl. Opt. 32, 6920–6929 (1993). 67. D. C. Ockwell, N. C. E. Crosland, and V. C. Kempson, “Synchrotron light as a source for extreme ultraviolet lithography,” J. Vac. Sci. Technol. B 17, 3043– 3046 (1999). 68. S. Bajt, H. N. Chapman, N. Nguyen, et al., “Design and performance of capping layers for EUV multilayer mirrors,” Proc. SPIE 5037, 236–248 (2003). Obert R. Wood, II is the EUV senior technologist in the Lithography Division of SEMATECH and is currently based in Albany, New York. He is an assignee from Advanced Micro Devices, where he is a senior member of the technical staff. Obert received his BS, MS, and Ph.D. degrees in electrical engineering from the University of California at Berkeley in 1964, 1965, and 1969, respectively. Obert worked at Bell Laboratories for 34 years and has
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extensive experience in DUV and EUV lithography, soft x-ray optics, ultrahighintensity lasers, ultrashort pulses of x rays, and laser surgery. Alastair A. MacDowell received his B.Sc. and Ph.D. degrees in physical chemistry from the University of Manchester in 1976 and 1980, respectively. He has worked on the development of various instrumental techniques used at the several synchrotron facilities he has worked at: Daresbury (UK), Brookhaven (USA), and now Berkeley (USA). His current topics of interest are the development of x-ray mirrors, the development of photoelectron microscopy, and x-ray microprobe spectroscopy and diffraction.
Section VII
EUV Source Components This section presents technology related to various components of EUV sources, e.g., collectors, electrodes, and insulators. The collector lifetime, reduced by debris generated in the plasma sources, continues to be a challenge, and this section provides important discussions on this issue. Chapter 33 describes the design considerations for the source collector optics and the design, fabrication, and testing of the grazing angle collector used for DPPbased EUV sources. Chapter 34 discusses the design issues related to grazing angle collector optics and provides an example of the application of collector optics in a hollow cathode triggered (HCT), pinch-based DPP source. Chapter 35 covers the topic of erosion of the electrode and the collector optics in EUV sources, with a focus on DPP sources. The chapter also provides the results of the modeling and testing used to identify candidate materials for the electrode, insulator, and collector optics for DPP-based EUV sources. Chapter 36 covers the fundamentals of debris generation and debris mitigation, with a focus on DPP sources. Standard debris mitigation techniques as well as novel approaches through active cleaning and Gibbsian segregation are included. Chapter 37 concerns the topic of collector erosion with a focus on multilayerbased collector optics in LPP sources. In addition, the chapter presents the experimental investigations of collector erosion in the LPP sources developed by Sandia National Laboratory and the Extreme Ultraviolet Lithography System Development Association (EUVA). The details of Sandia National Laboratory's LPP sources are described in Chapter 24 and those of EUVA's LPP source are described in Chapter 25. Chapter 38 concludes the discussion of collector optics erosion, but the discussion centers on the interaction of highly charged ions with materials in a phenomenon called "potential energy sputtering." This may be an important effect, in addition to kinetic sputtering, in causing damage to the collector optics.
Chapter 33
Grazing-Incidence EUV Collectors Piotr Marczuk and Wilhelm Egle Contents 33.1 Introduction 33.2 EUV Collectors: General Considerations 33.3 Grazing-Incidence EUV Collectors 33.3.1 Requirements 33.3.1.1 Requirements at the collector entrance (source side) 33.3.1.2 Requirements at the collector exit (IF side) 33.3.1.3 General requirements on the collector optics 33.3.2 Design 33.3.3 Fabrication 33.3.3.1 Mirror-shell production 33.3.3.2 Mandrel fabrication 33.3.3.3 Mandrel coating 33.3.3.4 Nickel deposition 33.3.3.5 Separation of the mirror shell 33.3.3.6 Mirror-shell optical testing 33.3.3.7 Mirror-shell integration 33.3.4 Testing 33.3.4.1 Collector testing with visible light 33.3.4.2 Collector testing with EUV light 33.4 Summary, Trends, and Challenges Acknowledgments References
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33.1 Introduction Optical lithography has been successfully used since the 1960s for integratedcircuit production at linewidths of several microns. At present, volume production tools operating at 193-nm wavelength deal with linewidths about 100 nm. Intel’s cofounder Gordon E. Moore predicted this downscaling trend in 1965,1 and the leading chip manufacturers have followed “Moore’s Law” during the past and plan to follow it for the coming decade with resolutions below 35 nm. According to 873
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Rayleigh’s criterion, the resolution of lithography systems is directly proportional to the wavelength λ used and inversely proportional to the numerical aperture (NA) of the system. Consequently, one strategy for next-generation lithography (NGL) toward higher resolution is to decrease wavelength. Most likely, NGL optics will be based on extremely short wavelength UV light, also called soft-x-ray or EUV light, at a preferred wavelength of 13.5 nm. Other NGL options such as electron projection lithography, maskless lithography, and imprint lithography are still subjects of major research programs, but an insurmountable obstacle for these technologies is their low throughput prospects. In the case of EUVL, the very low EUV transparency of common materials implies a technology migration from transparent lenses (all-refractive optics) to mirrors (all-reflective optics). Accordingly, any EUV chip manufacturing tool (wafer scanner) will need a powerful light source and efficient reflective optical components in order to supply a sufficient number of photons for a stable resist exposure process. The main optical components of an EUVL scanner are shown schematically in Fig. 33.1. EUV light emitted from a suitable source is collected by the source optics and projected into an aperture (intermediate focus or IF), where it enters the illumination system. A uniformly illuminated field of the reticle (mask) is then imaged by the projection optics onto the resist-coated wafer. In the region of the IF an enlarged image of the source itself is created by the collector optics. High EUV reflectivity of optical surfaces, as required for such an application, can be achieved either by suitable multilayer coatings at or close to normal incidence, or by very smooth metal reflectors at grazing incidence. Several technological approaches, including plasma emission and synchrotron radiation, have been taken toward the development of a high-power EUV light source for lithography applications. Currently, the most promising EUV source types are the electrical-gas DDP and the LPP. Among other wavelengths, both types of sources emit light at around 13.5 nm into solid angles of around 2π sr or even more. For details about DPP and LPP sources, see Chapters 3 and 4, respectively. Information on some alternative sources other than DPP or LPP can be found in Chapter 6.
Figure 33.1 Schematic representation of the optical components of a wafer scanner for EUVL.
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33.2 EUV Collectors: General Considerations The two major tasks for the source optics module within the EUVL tool are to collect as much light as possible from the source, which at first approximation can be assumed pointlike, and to reflect these photons and transfer them into the next module of the lithography tool, viz., the illumination system at a given aperture angle. Due to thermal considerations within the illumination system, it may also be desirable to prevent non-EUV photons from entering the illumination system. In this case a spectral filtering component (e.g., a transmissive or diffractive filter) must be included in the source optics design. Depending on the EUV source’s emission characteristics, the concept of the collecting optics must be chosen. In Fig. 33.2, the geometrical environment and possible collector design examples are shown for a DPP and an LPP source. Due to a special electrode shape and the proximity of the light-emitting plasma to the electrodes, DPP sources typically emit usable light in the forward direction, which means that the emitting solid angle is typically smaller than 2π sr. In this case grazing-incidence reflectors can ideally be positioned in the free space in front of the light-emitting plasma pinch, and the collected EUV beam is directed away from the source electrodes and the rather bulky electrical power supply system. In LPP sources, EUV light is generated by pulsed laser excitation of injected target particles (e.g., liquid Xe droplets). Both the laser and the injection apparatus are located at relatively large distances from the pinch, which in this case emits collectable light into 4π sr. As shown in Fig. 33.2, a possible collector design taking advantage of this pinch accessibility is an ellipsoidal mirror surface similar to the design used in automobile headlights. Only cut-out areas for the laser beam and the target material jet are required. The challenge in this case is at least twofold: (1) sophisticated technology is required to manufacture surfaces with such curvatures; and (2) highly reflective (multilayer or metal) coatings that allow for a wide incidence angle distribution and withstand expected thermal loads must be applied to the optical surface.
(a)
(b)
Figure 33.2 Due to geometrical shielding by the electrodes, a DPP source emits into 2π sr (a), while the pinch of an LPP source in principle is freely accessible (b).
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This chapter is based on our previous paper2 and reports on the design, development, fabrication, and testing of grazing-incidence collectors. Though this design is optimized for DPP sources, it also can be used to collect light from an LPP source. 33.3 Grazing-Incidence EUV Collectors A variety of additional system and interface requirements drive the feasibility of design concepts for EUV collectors besides collection efficiency and reflectivity. Some of these requirements result from the source properties, whereas the illumination-system design restricts the output characteristics of the collector. 33.3.1 Requirements 33.3.1.1 Requirements at the collector entrance (source side) The requirements described in this section are imposed by pure efficiency considerations and by the EUV source properties: • For collection efficiency reasons, the solid angle must be maximized and obstruction by other hardware such as mounting elements must be minimized. • For throughput efficiency reasons, the collector optical surfaces must have maximum reflectivity at EUV wavelengths. This can be achieved by keeping the grazing angles small at the mirror surfaces and by selecting the appropriate mirror coating material. Smooth noble metals are common highreflectivity materials for EUV and x-ray radiation. • EUV sources not only emit radiation at desired EUV wavelengths (namely, 13.5 nm with a bandwidth of 2%) but also significant portions of deep UV (DUV), visible, and even IR light. This additional out-of-band (OOB) radiation might get absorbed and cause thermal problems. Therefore a collector must either withstand elevated temperatures up to hundreds of degrees Celsius or have the means to dissipate absorbed power. • In addition to radiation, EUV sources threaten optical components in their direct line of sight with debris expelled from the plasma. A collector optic directly exposed to the plasma pinch might quickly suffer from reflectivity loss either due to contamination or due to the abrasive nature of such a bombardment. Hence, the distance between the plasma pinch and the collector entrance must be large enough to allow for the accommodation of an efficient debris mitigation tool. 33.3.1.2 Requirements at the collector exit (IF side) These requirements are mainly determined by the given input characteristics of the EUV illumination system. The collector has the task of imaging the EUV source into the illumination system at a specified location with well-defined optical parameters:
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• The collector optics must provide an image of the source in a well-defined position at a certain distance. This so-called intermediate focus (IF) mainly enables the separation of the source and the illuminator module within the vacuum system by means of differential pumping. • At the IF position the light cone from the collector must be restricted to a maximum NA (NAmax ). • The maximum magnification of the collector is defined by the collection angle NAmax , and it is desirable to achieve a specific NA dependence of the magnification in order to provide homogeneous far-field illumination. • Usually the illumination system also requires a certain intensity distribution behind the IF aperture (in the far field), which needs to be considered in the optical design of the collector optics. 33.3.1.3 General requirements on the collector optics The collector optics must fulfill the following general requirements: Chip manufacturers must contend with limited installation space for lithography tools. This requirement puts limitations on the distance between the EUV source and the IF. Because EUV light is strongly absorbed by most media, including air and inert gases, the light path is kept in vacuum. The whole EUV collector assembly must therefore comply with ultrahigh-vacuum requirements, including outgassing specifications. In order to provide a reasonable lifetime, all materials used within the collector assembly must be stable against EUV and other short-wavelength radiation. Most organic materials, such as glues or rubber gaskets, decompose if irradiated by DUV or shorter-wavelength light. Most porous materials accumulate water or other volatile substances, and continuous outgassing of these substances over long time periods causes vacuum problems. 33.3.2 Design This subsection describes the optical design of a grazing-incidence collector where all above requirements were taken into account. Early in the development program we discussed several design concepts, as shown in Fig. 33.3: • Ellipsoidal mirrors, as depicted in Fig. 33.3(a), are characterized by a single reflection where the source is located at one focus and the image of the source is found at the other focus of the ellipse. As far as throughput is concerned, this design has the advantage of a single reflection, but the price one pays for this benefit is a NA-dependent magnification of the optics and strong off-axis aberrations. • Parabolic mirrors, as used in astronomical telescopes, also work with a single reflection. Here again the source is located at the focus, but in contrast to the first concept, the corresponding source image does not exist due to
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(a)
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(c) Figure 33.3 Potential optical designs for EUV collector optics: (a) ellipsoidal, (b) paraboidal, and (c) combined hyperboloidal-ellipsoidal (Wolter type 1) design.
the infinite focal distance of this optical design. Clearly, this violates many requirements on the IF side, and this design was rejected. [See Fig. 33.3(b).] • A combined hyperboloidal-ellipsoidal design, also known as the Wolter type 1 design, was evaluated. In this concept all rays of light are reflected once from the hyperboloidal surface and once from the ellipsoidal surface at quite shallow grazing angles, as shown in Fig. 33.3(c). In this case, the source
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is located at the hyperbola’s second focus (Fhyp,2 ), and the source image is created in the ellipse’s second focus (Fell,2 ). The first focus of the ellipse (Fell,1 ) coincides with the first focus of the hyperbola (Fhyp,1 ) and acts as a virtual source. Several optimization runs were necessary to fulfill the given requirements satisfactorily and to achieve a suitable optical design for our EUV collector system. We decided to select the Wolter type 1 concept due to its advantageous off-axis imaging properties for extended objects as compared to single reflection mirrors. This is a rather strong requirement, because the ellipsoidally shaped pinch of available high-power DPP sources extends up to sizes of more than 1 mm. Another outcome was the decision to use nested optical surfaces for increased efficiency at reasonable imaging performance. Finally, we ended up with an optical design for a Wolter type 1 collector having the following main characteristics, which might vary within given ranges depending on the special customer requirements: • Monolithic reflector design, consisting of one optical surface having a kink between the hyperboloidal and ellipsoidal parts. • Two to ten nested mirror surfaces. • Collection angles up to 45 deg, corresponding to solid angles of approximately 1.8 sr. • Magnification of 6× to 8×. • Distance between the source and the IF position below 2000 mm. • Optical surface dimension perpendicular to optical axis (diameter) up to 500 mm. • Optical surface dimension along optical axis (length) up to 400 mm. • All grazing angles below 20 deg. Depending on the application and the customer’s special requirements, the optical surfaces must be covered by reflective coatings made of gold (Au), palladium (Pd), ruthenium (Ru), or rhodium (Rh). Optical surface microroughness of better than 1 nm must be achieved to keep scattering and specular-reflectivity losses below a few percent. In our design, such a coating covers the inner surface of mirror shells made of nickel or copper. The mirror-shell wall thickness was designed to be up to 2 mm for larger (outer) shells and below 1 mm for smaller (inner) shells. The optical surfaces of high-efficiency EUV collectors should have smooth reflecting surfaces and a high reflectivity at EUV wavelengths. Our EUV mirror shells are fabricated by applying the proven nickel electroforming process.3–5 This process was successfully deployed for fabrication of mirror shells for x-ray satellites. But in contrast to most astronomical x-ray mirrors,6–8 which are operated at much shorter wavelengths (higher photon energies) and at very low grazing angles (typically less than 2 deg) and which have a thin gold layer as reflecting material, EUV mirrors require metal coatings optimized for wavelengths around 13.5 nm
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and for grazing angles up to 20 deg. The reflectivity of exemplary, ideally smooth metals is shown in Fig. 33.4. The reflectivity decreases almost linearly with increasing grazing angle up to approximately 15 deg for the metals as plotted in Fig. 33.4. From this representation molybdenum (Mo) appears to be the best candidate, but unfortunately, it needs a capping layer, because it is also known for its high oxidation susceptibility.9 On the other side, Au has been known for decades to work well in x-ray telescopes, but its EUV reflectivity at high grazing angles is quite poor. The right coating material must be chosen with respect to high efficiency, reasonable lifetime, and manufacturability. With regard to efficiency, the mirror surface roughness σ is an important factor: In Fig. 33.5 the dependence of EUV reflectivity on mirror roughness is plotted for Ru. From these simulated data the requirement of surface roughness below 1 nm becomes obvious. For good mechanical integrity the mirror reflectors had to be mounted in a rigid and stable supporting structure (holding fixture or mounting). This mechanical requirement is achieved by a rigid stainless steel ring with quite massive spokelike stiffeners; we call it a spider wheel. The spokes can be used for shell fixation, and they can act as support structures for cooling and electronics interfaces. All mirror shells are fixed to the spokes either by bonding them into appropriate slits with a glue or by mechanical clamping. Several types of ceramic cements can be used for this purpose, because they combine an outstanding high-temperature resistance and low outgassing rates. For thermomechanical reasons the coefficient of thermal expansion (CTE) of the mirror shells, the spider wheel, and the bonding cement have to match well to minimize thermally induced stresses in the system.
Figure 33.4 Reflectivities of five typical mirror materials at a wavelength λ = 13.5 nm—Mo: molybdenum; Ru: ruthenium; Rh: rhodium; Pd: palladium; and Au: gold. The surface of these materials was assumed as ideally smooth.
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Figure 33.5 Dependence of Ru reflectivity on roughness that is included in the approximation given by the Nevot–Croce factor.10
The spider wheel’s design includes corresponding mechanical interfaces for installation in the EUVL tool. These interfaces provide the means for required setup position accuracy and setup tilt accuracy. 33.3.3 Fabrication 33.3.3.1 Mirror-shell production For our first collectors, we have chosen the approved nickel electroforming process, which has already been described in detail elsewhere;11 therefore, here we only briefly describe the individual steps. Electroforming is a highly specialized process for fabricating a metal part by electrodeposition in a plating bath over a base form (mandrel), which is subsequently removed and can be reused. Some advantages of this process are: very good reproduction of the mandrel’s form (figure∗ ) and roughness, high metal purity, and low stress. 33.3.3.2 Mandrel fabrication High-precision mandrels, having exactly the negative of the shape of the required mirror shells, are needed for the fabrication of high-efficiency EUV mirror reflectors. Not only the exact surface figure, but also a very smooth, superpolished surface is an absolute must for good mandrels. A set of mandrels for all mirror shells has been manufactured at Carl Zeiss. All mandrels contain a rigid core of an aluminum alloy and are plated with a thin layer of high-quality electroless nickel. By application of state-of-the-art lapping, metrology, and superpolishing processes,8 high-quality replication mandrels with very smooth surfaces (microroughness below 0.5 nm rms; see Fig. 33.7) have been ∗ The term “figure” describes the surface topography on a centimeter-to-meter scale.
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manufactured. Figure 33.6 shows the mandrel figure metrology setup before the superpolishing process, and Fig. 33.7 shows an example ProMap (phase-shift optical interferometric measurement) result for the superpolished mandrel surface. 33.3.3.3 Mandrel coating A thin metal layer is deposited in high vacuum (PVD coating process) on the superpolished and cleaned mandrel surface, which later is transferred—by a replication
Figure 33.6 An EUV collector mandrel during figure metrology.
Figure 33.7 An exemplary microroughness measurement result as obtained by ProMap. (Result: σ = 0.284 nm rms.)
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process—to the electroformed mirror shell substrate. This metal layer must provide good properties for EUV photon reflection and also act as a suitable release agent for a soft replication process. It is the delicate balance between the adhesive forces of the reflective coating on adjacent surfaces that decides a successful release and replication process. 33.3.3.4 Nickel deposition Coated mandrels are mounted in suitable holding fixtures and immersed in a nickel electrolyte bath. They serve as the cathode during the electroforming process. Nickel is deposited on the mandrel surface by application of an electric field between the electrodes. The current density on the mandrel surface is controlled to keep internal stress low during nickel deposition. After having achieved the required thickness of the nickel layer (i.e., mirror-shell thickness), the electrodeposition process is stopped. The mandrel is extracted from the galvanic bath, cleaned, dried, and finally prepared for the next production step. 33.3.3.5 Separation of the mirror shell By cooling down the mandrel–mirror-shell unit, the mirror shell can be smoothly released from the mandrel. Here we are taking advantage of the fact that the CTE of the nickel mirror shell differs substantially from that of the mandrel. On cooling down the mandrel–mirror-shell unit, the mandrel shrinkage is greater than the mirror-shell shrinkage. Finally, as the differential shrinking forces exceed the adhesion forces of the metallic coating layer on the mandrel surface, the mirror shell separates from the mandrel. If the process parameters were well controlled during the previous steps, then the mandrel’s figure, surface roughness, and reflecting layer are transferred onto the nickel substrate, and the result is a freestanding EUV reflector. The free mandrel is cleaned and can be reused for multiple mirror-shell production loops. Ten to fifteen mirror replications can be performed without significant degradation of the mandrel’s performance. If more replications are planned, an intermediate repolishing must be performed. 33.3.3.6 Mirror-shell optical testing The optical performance of a freestanding mirror shell, especially its figure (axial and circumferential profile deviations), is tested on a dedicated optical test stand. Equivalent metrology equipment been already designed and successfully used in the ABRIXAS mirror-shell fabrication program and has been described in previous papers.11,12 For the EUV mirror shell and collector production program some adaptations of the original ABRIXAS test stands were necessary: • A new light source had to be designed and built to simulate the illumination conditions of an EUV source. For that reason, a collimated beam of a commercial laser diode (λ = 670 nm) was expanded and spread uniformly
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into a high-angle conical illumination. This setup allows us to produce a very small (pointlike) light source and to achieve uniform mirror-shell illumination with half angles up to ±50 deg. (Currently, ±45 deg is needed for our largest EUV collector mirror shell.) • At the design focal distance from the light source we mounted a CCD camera that can acquire images of the light source at the IF position. The camera is mounted on a slide, which allows a travel of approximately ±100 mm around the IF position along the optical axis. • The mirror-shell support and alignment during optical testing had to be adapted to the special shape and design of the EUV mirror shells. For optical performance measurements of the individual mirror shells and for later collector integration purposes, it was necessary to provide lateral movement and tilting within the alignment mechanism (see Fig. 33.8). Mirror-shell performance testing is carried out by moving the CCD camera into extra- and intra-focal positions, taking and storing pictures of the defocused source images, and processing the ring images by software for optical performance evaluation. With such dedicated analysis software, we can derive from the ring images all necessary information needed to judge whether a mirror shell under test fulfills our primary acceptance criteria: • Diameter of 50% encircled energy (on axis): half energy width (HEW). • Diameter of 90% encircled energy (on axis): W90.
Figure 33.8 An EUV collector mirror shell on the optical test stand.
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• Optimum focus position: Zopt (interpolated fit). • Mirror-shell roundness deviations (Fourier analysis). Due to the high magnification factor of our collector optics (7–8×), the test on EUV mirror shells is much more sensitive than on astronomical x-ray mirrors (e.g., ABRIXAS mirrors), which focus the image of an infinitely distant source in the focal plane. 33.3.3.7 Mirror-shell integration Integration of EUV mirror shells into their holding fixture (spider wheel) is carried out in a similar way as for the ABRIXAS telescope modules.11,12 The major difference from ABRIXAS is that the EUV mirrors are inserted into the spider wheel from the bottom and the EUV mirror shells are suspended at appropriate support rings. The EUV collector integration stand is more or less a 1:1 copy of the EUV mirror shell test stand. However, an additional support structure and an alignment stage had to be developed and built for the massive EUV spider wheel. The spider wheel must be moved in the axial direction (vertically) in order to allow for insertion of the next mirror shell. Both support systems are adjustable in the lateral directions (with an x–y stage), can be tilted, and allow very fine movement in the axial direction (along the z axis). Mirror-shell assembly is started with the innermost (smallest) shell and is continued step by step with the next larger shell until all reflectors have been inserted in the collector. All mirror shells are coaligned with respect to a reference optic, and the correct focus position of each individual mirror shell is achieved through active alignment along the optical axis. All adjustment and alignment tasks on the reflectors are carried out under real-time optical control. Aligned mirror shells are fixed to the spokes by bonding with an appropriate cement. During bonding and curing of the cement, the mirror shell’s optical performance can be checked online by optical means. After curing of the cement, the next mirror shell is inserted, aligned, and finally bonded to the collector spider wheel. Figure 33.9 shows a spider wheel with four integrated mirror shells. 33.3.4 Testing 33.3.4.1 Collector testing with visible light With special annular apertures, each integrated mirror shell can be tested on the integration stand, individually or in a package of several shells. It is also possible to test optically and analyze the complete assembly of a collector with all mirror shells integrated. Figure 33.10 shows an example of the output of a test on an experimental collector with four integrated mirror shells. The top portion of Fig. 33.10 shows the reconstructed HEWs and 90% encircled energy widths (W90) at different positions around the best focus position. The HEWmin value and the W90min
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Figure 33.9 A collector on the integration stand. Four mirror shells are integrated.
Figure 33.10 Example result of collector optical test and analyses.
value correspond to the HEW diameter and W90 diameter at the best focus position, respectively. The bottom part shows unfolded ring image intensity distributions of the extrafocal and intrafocal images and the corresponding powers of the first eight Fourier components. These data can be used to rate mirror-shell roundness.
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33.3.4.2 Collector testing with EUV light Reflectivity Measurements on Mirror Samples
Reflectivity tests have been carried out on representative samples of real EUV mirror shells at the German Synchrotron Radiation Laboratory BESSY II in Berlin. For that purpose small striplike samples (approximately 15 by 60 mm; see Fig. 33.11) have been prepared by cutting out segments from the ellipsoidal or hyperboloidal section of a real Pd-coated EUV mirror shell. In order to preserve the original figure of the flexible mirror samples, they have been supported on the rear side by a stable metal plate. Several mirror samples have been tested, and example data are shown as follows for two measurement modes: • at λ = 13.5 nm wavelength and with grazing angles varying from 5 to 15 deg (see Fig. 33.12);
Figure 33.11 Mirror-shell sample and reflectivity measurement setup.
Figure 33.12 Measured reflectivity data from a mirror-shell sample at λ = 13.5 nm (circles) versus theoretical data on a thick Pd mirror (solid line).
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• at constant grazing angles (5, 10, and 12 deg) with wavelengths varying from 12 to 33 nm (see Fig. 33.13). Figure 33.12 shows the measured reflectivity data and theoretical data13 from a simulation of a thick plane Pd mirror with a surface roughness of 0.5 nm. The experimental reflectivity data reproduce the theoretical data to within ±2%. The reflectivity is systematically too low for small grazing angles (θ < 8 deg) and too high for larger grazing angles (θ > 8 deg). To some extent this inconsistency can be explained by bent sample geometry (i.e., smearing effects and alignment inaccuracies), but the reason for a general slope deviation of the measured data is unclear. Figure 33.13 depicts the measurement results of a mirror-shell sample together with simulated reflectivity data from a thick plane Pd mirror13 for varying wavelength at three constant grazing angles θ. The experimental data reproduce the theoretical result and deviate at most by approximately 5% from the simulation values up to a wavelength of 26 nm. For these results, we suspect the limited accuracy of the theoretical values (the data from Ref. 13 are results from theoretical calculations where inner-shell interactions have been neglected) to be responsible for the theory-experiment discrepancies. Reflectivity Measurements on Collectors
Several experimental EUV collectors have been fabricated for different customers. Depending on the customer’s requirements and specifications and the planned application, the ordered collectors were equipped with a prescribed number of mirror shells. Three different types of EUV collectors have been fabricated by Carl Zeiss Laser Optics GmbH:
Figure 33.13 Results from reflectivity measurements at fixed grazing angles (θ = 5, 10, and 12 deg) from a mirror-shell sample (symbols) versus theoretical data on a thick Pd mirror (lines).
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• Collector type A: four medium-size mirror shells (see Fig. 33.14). • Collector type B: two large mirror shells. • Collector type C: eight mirror shells. A type B collector has been selected for EUV reflectivity measurements at PTB at BESSY II in Berlin. The optical assembly was aligned in the reverse direction, i.e., the EUV pencil beam came from the IF position, and the twice reflected (first from the ellipsoidal and then from the hyperboloidal surface) photons were recorded at the designated source position. Two points were measured on every shell of the collector, and the results are presented in Fig. 33.15. The two-bounce
Figure 33.14 Experimental collector with four mirror shells.
Figure 33.15 EUV reflectivity measurement results from a two-mirror-shell collector assembly. Here Rmin and Rmax correspond to the maximum and minimum expected (calculated) two-bounce reflectivities, and R1-x and R2-y are the reflectivities from shells 1 and 2, respectively.
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reflectivities match expected values as calculated for two thick mirror reflections very well. 33.4 Summary, Trends, and Challenges In this chapter we have reported on requirements of EUV collectors. We have described in depth the design, fabrication, and testing of grazing-incidence EUV collectors as they can be used for DPP and LPP sources. Wolter type-1 collectors with different configurations have been manufactured and successfully tested with visible light for optical performance, and with EUV light for efficiency (see also Refs. 14, 15). Results from the application of our EUV collectors at DPP or LPP EUV sources can be found elsewhere in this volume. The EUV collector program is now at the first of three steps that, from today’s perspective, will lead the technology into high-volume production. The first tools will have an anticipated EUV inband light power of approximately 15 W, which will allow an exposure of several wafers per hour (wph). The second step is a tool where 20–30 wph should be achieved; and finally, more than 100 wph will be needed for high-volume production. A major challenge is that future collectors for high-volume production will have to deal with light powers increased by a factor of 10 to 100 over present EUV source powers. Light radiation that, if too high or spectrally unfavorable, can cause thermal degradation of collector materials is not the only challenge. Today, source manufacturers are in the process of studying and controlling side effects such as debris ejected by and electromagnetic fields generated around the source pinch. These effects definitely have an effect on EUV collector performance and lifetime. Depending on their production cost and long-term stability, collectors are planned either as consumables to be swapped after reasonable periods of time or as long-lasting optical components with lifetimes of at least a few years. For high-throughput tools, collectors having larger collection angles and higher efficiencies will probably be needed, which, however, can be designed and fabricated by our elaborated manufacturing processes. DPP and LPP sources seem to be in a neck-and-neck race to become the optimum and ultimate source for EUVL, and today nobody can foresee which will win or, indeed, if either of these two will make it to the finish. In any case, as the manufacturer of optical components situated next to the source, we should be prepared to adapt the development program. Acknowledgments Many thanks go to Martin Antoni, Joachim Hainz, Frank Melzer, and Wolfgang Singer from Carl Zeiss SMT AG, and to Ulrich Bingel, Eral Erzin, Bernhard Gänswein, Wolfgang Hafner, Axel Matthes, and Herbert Schwarz from Carl Zeiss Laser Optics GmbH, who have put much effort into this work. We would also
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like to thank F. Scholze, C. Laubis, and G. Ulm from PTB/BESSY II in Berlin for their input and support during EUV mirror testing. Part of the work was performed under BMBF Projekt Grundlagen der EUVLithographie 13N8088/MEDEA+ Project EXTATIC. References 1. G. E. Moore, “Cramming more components onto integrated circuits,” Electronics 38, 114–117 (1965). 2. W. J. Egle, W. Hafner, A. Matthes, et al., “EUV collectors: design, development, fabrication and testing”, Proc. SPIE 5193, 39–49 (2003). 3. D. de Chambure, R. Laine, K. van Katwijk, J. van Casteren, and P. Glaude, “Status of the flight X-ray mirror production for the XMM spacecraft,” Proc. SPIE 3114, 113–124 (1997). 4. R. Hudec, L. Pina, and A. V. Inneman, “Replicated grazing incidence X-ray optics: past, present and future,” Proc. SPIE 3766, 62–71 (1999). 5. W. J. Egle, J. Altmann, P. Kaufmann, et al., “Mirror system for the German X-ray satellite ABRIXAS: II. Design and mirror development,” Proc. SPIE 3444, 359–368 (1998). 6. J. van Casteren: “XMM, a large telescope,” Proc. SPIE 2808, 338–349 (1996). 7. R. Petre, C. G. Chen, L. M. Cohen, et al., “Segmented X-ray mirror development for Constellation-X,” Proc. SPIE 3766, 11–21 (1999). 8. P. Friedrich, “ABRIXAS: an imaging X-ray survey in the 0.5 to 10 keV range,” Proc. SPIE 3444, 342–349 (1999). 9. J. H. Underwood, E. M. Gullikson, K. Nguyen, Appl. Optics 34, 6985–6990 (1993). 10. P. Croce and L. Névot, Revue Phys. Appl. 11, 113–119 (1976). 11. J. Altmann, W. J. Egle, U. Bingel, et al., “Mirror system for the German X-ray satellite ABRIXAS: I. Flight mirrors fabrication, integration and testing,” Proc. SPIE 3444, 350–358 (1998). 12. W. J. Egle, J. Altmann, and H. Schwarz, “ABRIXAS mirror system: Mirror modules testing and integration in the ABRIXAS satellite,” Proc. SPIE 3766, 2–10 (1999). 13. B. L. Henke, et al., “X-ray interactions: photoabsorption, scattering, transmission, and reflection at E = 50–30000 eV, Z = 1–92”, Atomic Data and Nuclear Data Tables 54(2), 181–342 (1993). 14. P. Marczuk, W. Egle, M. Antoni, and W. Singer, “Collector optics for EUV lithography,” EUV Source Workshop, Santa Clara, CA (February 2004). Proceedings available at www.sematech.org. 15. P. Marczuk and W. Egle, “Collector optics for EUV lithography,” 3rd EUVL Symposium, Miyazaki, Japan (November 2004). Proceedings available at www.sematech.org.
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Piotr Marczuk earned a degree in chemistry and a Ph.D. in physical chemistry from Technische Universität Berlin in Germany. He started in Carl Zeiss’s Optical Lithography Division in the Process Technology Department before he became product manager of a wafer inspection lens system. After two years in the wafer inspection optics business unit of Carl Zeiss SMT AG, he joined Carl Zeiss Laser Optics in 2003 as EUV component project manager. He now manages the X-Ray and EUV Components Group at Carl Zeiss Laser Optics. Wilhelm Egle studied physics at the Technische Universität München. Since 1969 he has been a member of Carl Zeiss’s scientific staff. Until 1984 he was responsible for the development of electron microscopes. From 1985 on, he was Zeiss’s program manager for various space programs, e.g., HIPPARCOS (visiblelight optics), XMM (mandrels), XEUS (technology studies, mandrels), ABRIXAS (x-ray telescope), Constellation-X (mandrels), and DUO (x-ray telescope). Since 2001, Egle has managed EUV collector optics R&D programs at Carl Zeiss Laser Optics GmbH.
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Collection Efficiency of EUV Sources Günther Derra and Wolfgang Singer Contents 34.1 Introduction 34.2 Etendue of Illumination Systems 34.2.1 The geometrical flux of extended volume sources of elliptical shape 34.2.2 Collection angle of efficient illumination systems 34.3 Determination of EUV Source Power 34.3.1 Pinhole-camera measurement and fit of source distribution 34.3.2 Projection of the model source distribution 34.3.3 Projection of source volume 34.3.4 Obscuration by electrode system 34.3.5 Iteration of source distribution function 34.3.6 Angular distribution 34.3.7 Total usable radiation power 34.4 Example Measurements at the HCT Pinch 34.4.1 Pinhole-camera measurements 34.4.2 Fit of source distribution 34.4.3 Angular distribution 34.4.4 Total usable radiation power 34.4.5 Other examples 34.4.6 Variation of source size 34.5 Conclusions Acknowledgments References
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34.1 Introduction One of the most important characteristics of an EUV light source for microlithography is the available inband EUV power. A power of at least 80 W, measured at the second focus of the collector, will be needed for a production tool, taking into account the optical requirements—expressed by the system etendue—of the whole imaging system. The available power at the second focus is given by the electrical 893
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input power Pel , the conversion efficiency (CE) of electrical input to EUV radiation, the system transmission, Tsys , taking into account collector reflectivity and possible gas transmission, and—to be considered here—the collection efficiency, ηcol : PEUV = Pel · CE · Tsys · ηcol .
(34.1)
The collection efficiency is one of the most important characteristics of a radiation source in an EUVL system. It is a geometrical quantity defined as the fraction of the total inband EUV radiation power that can actually be picked up and used in the subsequent total optical path of an EUV projection system down to the wafer. It is not a property of the source alone, but is determined both by the details of the optical system and by the geometrical intensity distribution of the source plasma. The collection efficiency of an extended source in an optical system can be analyzed with the etendue formalism. Under the assumption of an ellipsoidal source intensity distribution, an analytical expression for the source etendue is derived. This can be used to analyze the collection efficiency for various source geometries as a function of collection angle. The design of efficient illumination systems and detailed simulation analysis of the collectible source power is complex and time-consuming. The goal of this chapter is therefore to provide an estimate of the collectible source power by a simplified analysis. In a first step, the etendue of an idealized source in its dependence on the collection aperture is evaluated. This leads to a collectible source volume, from which in a second step the collected power of a real source can be estimated by projecting and integrating the collected radiance of the source. 34.2 Etendue of Illumination Systems 34.2.1 The geometrical flux of extended volume sources of elliptical shape In 1941 G. Hansen introduced the term Lichtleitwert for the geometrical flux G of an optical system when he investigated the imaging of volume sources.1 It was shown later that the geometrical flux G corresponds to the Helmholtz–Lagrange invariant (HLI) of optical systems, also called the etendue or phase-space volume of conservative systems. Thus etendue, geometrical flux, HLI, and phase-space volume are synonymous terms. According to fundamental laws of physics, the geometrical flux is invariant in optical systems.2 Therefore, once the geometrical flux is given, e.g., at the object plane of an optical system, the collectible power of a light source is also determined. The geometrical flux G is in general defined by a four-dimensional volume integral over, e.g., the field size of the optical system and the aperture. The aperture is defined relative to the main propagation axis, e.g., the axis of symmetry of an optical system. The integration in the angular domain has thus to be taken over
Collection Efficiency of EUV Sources
895
optical direction cosines px and py , defined by the tangent vectors at a light ray multiplied by the refractive index n: G= F (x, y; px , py )dxdydpx dpy = dA cos α · d, (34.2) area direction cosine
A
where F is the aperture function of the optical system, limited, e.g., by the field and pupil stops. The geometrical flux G of imaging optical systems is given by the field area A and the numerical aperture (NA), here given by the solid angle . As an example, the object field size of EUVL systems is typically in the range of X = 104 mm × Y = 8 mm, the NA at the wafer is, e.g., NA = 0.25, and the magnification β = 0.25. With a typical coherence parameter σ = 0.5, the geometrical flux G of the illumination distribution is given by G = XY · π(σβ · NA)2 = 104 × 8π(σβ · NA)2 mm2 ≈ 2.55 mm2 .
(34.3)
Due to the limited geometrical flux G of optical systems, the collectible light from a given incoherent source of finite extension is also restricted. The efficiency of the illumination system is limited by the radiance of the source emitted into the phase-space volume and thus by the geometrical flux G of the optical system. For a given geometrical flux of an EUV system and a given collection aperture, an ideal source size can thus be derived for which all light can be collected. For the evaluation of the geometrical flux of an incoherent extended volume source, it is convenient to apply the right-hand side of Eq. (34.2), where the area A is taken at a distance from the source and the solid angle is given by the visible source size as a function of the coordinates over A (see Fig. 34.1). We further restrict the discussion to rotational symmetrical plasma sources. We derive from Eq. (34.2): G= dA cos α · d = rdrdϕ cos α · d = 2π rdr cos α · d. A
ϕr
r
(34.4) For a simplified analysis, the source is approximated by an ellipsoid of diameter 2b and length 2a. For EUV plasma sources, the FHWM level of the source density distribution is used to determine the length and diameter of the ellipsoidal volume. The visible diameter d(α) of the source can be approximated for large z0 by d(α) = 2 a 2 sin2 α + b2 cos2 α.
(34.5)
The solid angle is given for large z0 by the ratio of the projected area of the source to the distance R(α): (α) =
πb · d(α) . R 2 (α)
(34.6)
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Figure 34.1 Illustration of the visible solid angle of an extended volume source at field height h.
Thus, insertion in Eq. (34.2) gives
b a 2 sin2 α + b2 cos2 α rdr cos α · R 2 (α)
G = 2π2 r
=
2π2 b z02
rdr cos4 α ·
a 2 tan2 α + b2 .
(34.7)
r
After substitution of r = z0 tan α, it follows that a2 G = 2π2 b2 sin α · 1 + 2 tan2 α d sin α. b
(34.8)
α
For αmin = 0, the integral can be expanded to π2 2 4 π2 a 2 2 a NA + 4b − a 2 NA6 2 4 24 b 2 2 π a 4 8b − 4a 2 b2 + a 4 NA8 + O NA10 . + 4 64 b
G = π2 b2 NA2 +
For large apertures, integration of Eq. (34.2) yields √ √ αmax 2 2 + a 2 tan2 α 2 + a 2 tan2 α b b a arctan − G = π2 b e e 1 + tan2 α
(34.9)
(34.10)
αmin
√
with e = a 2 − b2 . Figure 34.2 shows the result for a = 0.8 mm, b = 0.65 mm, and αmin = 0 for different orders of the series expansion of the geometrical flux according to Eq. (34.2).
Collection Efficiency of EUV Sources
897
Figure 34.2 Geometrical flux of an elliptical source model with a = 0.8 mm, b = 0.65 mm in dependence on the collection angle. The series expansions of G up to second (02), fourth (04), and eighth (08) order are given for comparison.
34.2.2 Collection angle of efficient illumination systems From Fig. 34.2 the ideal collection angle for an efficient illumination system can be derived. The geometrical flux G = 2.55 mm2 of the example above is reached at a collection angle of 45 deg, or a NA ≈ 0.7. As soon as the collection aperture increases above that value, some of the collected light must be lost somewhere in the illumination optical system, e.g., at physical stops or lens or mirror boundaries. The evaluation of the collectible aperture of ≈45 deg according to Fig. 34.2 shows that for a source with a diameter ∅ = 1.3 mm and a length L = 1.6 mm (FWHM), the collectible power is restricted to ≈29% of the power emitted into 2π sr, if only the geometrical losses are considered. However, the radiance provided by the plasma source is in general not constant, and the collected geometrical flux or phase-space volume thus will not be filled homogeneously. This offers the capability to optimize the efficiency by selectively collecting the parts of the geometrical flux of the source with larger radiance. The source volume of 1.3 × 1.6 mm limits the source region from which all rays emitted into the cone determined by the example collection aperture of the collector with NA = 0.7 can be collected. For larger sources, however, any ray in the direction of the collectible aperture that intersects the ideal source volume does not increase the geometrical flux and can thus also be collected. An example is given in Fig. 34.3, where the ideal source volume is shown in an arbitrary source distribution. The limited geometrical flux determines a collectible bundle of rays, and of course it does not limit the position on an individual ray of the source emitting this ray. However, the larger the distance of a source point P from the collectible source volume, the smaller is the collectible cone of rays C from this source point. Therefore the collection efficiency decreases rapidly with increasing
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Figure 34.3 Collected radiation from a source larger than the ideal elliptical source volume; the collected radiant intensity depends on angle α.
source size, leading to large light loss in the illumination optical system, leading in turn, e.g., to unwanted heat load. 34.3 Determination of EUV Source Power A quite accurate method of source evaluation for an EUVL system is optical ray tracing of the total illumination and imaging system. Accurate ray tracing requires considerable computing time, which limits its use as a quick diagnostic tool. In addition, ray tracing has to rely on a model of the source distribution, which must be extracted from pinhole-camera measurements and can thus not be free of errors. If the procedure is done carefully, however, the ray-tracing method is a good reference for evaluation of the source performance. During source development and optimization, however, a quick evaluation of laboratory measurements is necessary, which can be done within the source development group. Following the discussion given above, it is possible to derive an allowed source volume of ellipsoidal shape, defining a region in space from which rays from the source can be collected through the optical system, taking into account all etendue limitations. This must be done only once for a given optical system. Based on this, a simple and fast, but still reliable, method for evaluation of collection efficiency has been developed. The new method is based on taking pinhole images of the source plasma with a CCD camera, preferably under various observation angles. From these intensity maps, a three-dimensional model source intensity distribution can be estimated. This estimate is used as input to a subsequent projection algorithm to calculate projected images. By comparison with the measured pinhole images, the source-intensity-distribution model is refined iteratively. Using this source intensity distribution with the projection model, angular radiation characteristics of the source can be calculated. Integration also yields the total radiation power within a certain collection angle.
Collection Efficiency of EUV Sources
899
Finally, the etendue limits of the optical system are included by performing the same projection calculations, but taking into account only radiation from the allowed source volume determined beforehand. This yields the actual collected power within etendue limits and the collection efficiency. Comparison with detailed ray-tracing model calculations of the complete optical system indicates good accuracy of the method. It can be used in a simple way for source optimization and enables reliable evaluation and specification of source performance in EUV projection systems. To summarize, the proposed method can be outlined as follows: 1. Absolute measurement of the source radiation power by a calibrated photodiode (equipped with a multilayer tool to limit the spectral response to the 13.5-nm band). 2. One or more pinhole-camera measurements of the source at various angles to the optical axis. 3. Determination of a model source distribution from the camera image(s). 4. Calculation of the usable radiation by a projection algorithm, including electrode obscuration effects and etendue limits by taking into account the precalculated source volume. 5. Calculation of the angular distribution. 6. Calculation of the collection efficiency and total usable radiation. A more detailed discussion of the different steps will now follow. 34.3.1 Pinhole-camera measurement and fit of source distribution First, pinhole-camera images are taken at an arbitrary angle of view θ with respect to the optical axis. For reasons of accuracy, the angle should be >10 deg, preferably >20 deg. Usually, a few measurements are sufficient and axial symmetry is assumed. From the measured images, parameters are extracted, which are later used for comparison with the model distribution results. The most important parameters in the case of a nearly ellipsoidal source image are z0 (the z location of the source center), lp (the on-axis FWHM length of the source), and rp (the center radius of the source, FWHM). In a second step, this measurement is used in a fitting procedure to generate a source distribution model of the EUV source. This is done as follows: a suitable function is assumed for the source distribution, having not too many free parameters, preferably three or four. Suitable starting values for the parameters are estimated. The source distribution function represents the radiant power per unit volume of the source, measured in watts per cubic meter. Any suitable function can be chosen here to match the measured pinhole-camera images so long as its total volume integral (equal to the total source power) is finite. As a simple and often sufficiently accurate model source distribution, one can use a Gaussian distribution
900
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as follows, z0 denoting the location of the source reference point: (z − z0 )2 r 2 − 2 . S(z, r) = S0 exp − λ20 ρ0
(34.11)
The projected view of this initial source distribution is computed for the projection angle θ, taking into account any obscuration, in the case of the hollow-cathodetriggered (HCT) pinch of the anode. The assumption of an optically thin source plasma is used here. Comparing the computed projection of the model source distribution with the pinhole-camera image, the free parameters of the source distribution model are adjusted iteratively until a good model source distribution is found. Some steps of the procedure are now explained in more detail. 34.3.2 Projection of the model source distribution The projection algorithm used is a simple parallel projection, which is nearly identical to the pinhole-camera imaging, because the long imaging distances used are very large compared to the CCD image size. All points of the source distribution are viewed at an arbitrary angle θ. The points (z, x, y) of the source distribution are therefore first transformed into a tilted coordinate system (w, u, v). Then a projection is performed along the w axis to the (u, v) plane, which is the projection plane; see Fig. 34.4 for reference. Because the plasma is optically thin—an assumption that can be justified by comparison of photodiode signals under different observation angles—the intensity (measured in W/m2 sr) of a source with emission coefficient ε (measured in W/m3 sr) at a point (u, v) at an angle θ can be written as a projection integral. The intensities due to all source points lying on the line of sight can be summed to obtain the total intensity: ∞ L(u, v, θ) = −∞
1 εdw = 4πsr
∞
S z (u, w), r (u, v, w) · dw,
(34.12)
−∞
where z (u, w) = u sin θ + w cos θ + zV , r (u, v, w) = (u cos θ − w sin θ)2 + v 2 . Here, S(z, r) is a source distribution as defined as an example in Eq. (34.2), and zV denotes the intersection of the w axis in the actually chosen view coordinate system with the z axis, i.e., the rotation center point. For the calculation of the collection efficiency of a collector system, it would be chosen to be the focal point of the collector.
Collection Efficiency of EUV Sources
901
Figure 34.4 Projection geometry.
34.3.3 Projection of source volume Analogously to the projection of the source, it is also useful to calculate the projection of the specified source volume already discussed above. This source volume is not a sharply defined volume, such that only radiation from it contributes to the usable radiation power. As discussed before (see Fig. 34.3), it is a “touching” volume, which all rays of radiation from the source to the collection optics must touch in order to contribute to the total usable power. In the following, the source volume shape is assumed ellipsoidal:
(z − zV )2 r 2 + 2 ≤ 1. 2 /4 SV(z, r) = l rV V 0 otherwise. 1 if
(34.13)
This is a function that is 1 within the source volume and 0 everywhere outside. Here, the center of the ellipsoidal is located at z = zV , the rotation center of the projection. Whenever the line of sight defined by (u, v) is touching the specified source volume, the projection value defined above is 1; if the line of sight does not touch the source volume, it is 0.
902
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For the projection algorithm, a weighting function is used, which delivers unity as the result only if the ray defined by (u, v, θ) is touching the source volume: ∞ SV[z (w), r (w)]dw > 0, 1 if (34.14) PV(u, v, θ) = −∞ 0 otherwise. 34.3.4 Obscuration by electrode system Electrode obscuration can lead to partial obscuration of the source, especially for large observation angles, depending on the relative positions z0 of the source and zel of the electrode and on the electrode radius rel (see Fig. 34.5). A visibility function of the projected coordinates can be defined as follows: rel2 − v 2 u − z ) − > (z , 1 if (34.15) VIS(u, v, θ) = el V sin θ tan θ 0 otherwise. Whenever the line of sight defined by (u,v) is touching the electrode borehole, the visibility value is 1; if the line of sight does touch the electrode, it is 0. 34.3.5 Iteration of source distribution function Comparing the computed projection of the model source distribution as described above with the pinhole-camera image, the free parameters of the source distribution model are adjusted iteratively until a good model source distribution is found.
Figure 34.5 Geometry for electrode obscuration.
Collection Efficiency of EUV Sources
903
The most important quantities—the projected length and width of the source—are determined and compared with the corresponding pinhole-camera image results. In the case of the Gaussian distribution 0 used above, the adjustable parameters are just the source position z0 , the length λ0 , and the radius ρ0 . After a few iteration steps, normally a good model source distribution is found, which can be used further for evaluation of the total source power. 34.3.6 Angular distribution The next step is the computation of the source angular distribution. Here the model source distribution is projected for every observation angle, and the total intensity of the projected rays is integrated. Only the rays touching the specified source volume are included. In addition, obscuration by the electrode structure is considered. The angular distribution of radiated power for a given observation angle θ is calculated by integration of all projected intensity over the total projected image plane, taking into account the electrode obscuration Eq. (34.15): ∞ ∞ PVIS (θ) =
L(u, v, θ) · VIS(u, v, θ)dvdu.
(34.16)
−∞ −∞
The normalized angular distribution is then simply I (θ) =
PVIS (θ) P0
with P0 = PVIS (0 deg),
(34.17)
where P0 is the total observed power in an on-axis measurement. The discussion of angular distribution of radiated power given so far has not included the etendue limitations of the optical collection and illumination system. This can be included by using the weighting function PV(u, v, θ) of the source volume defined above. Only rays touching the source volume are counted: ∞ ∞ PSV (θ) =
L(u, v, θ) · VIS(u, v, θ) · PV(u, v, θ)dvdu.
(34.18)
−∞ −∞
The resulting angular distribution yields the radiated power at a certain observation angle, including electrode obscuration and taking into account the etendue-limited collection capabilities of the collection and imaging system. It will be called the angular distribution of usable radiation power. 34.3.7 Total usable radiation power Finally, the total usable radiation power, including the etendue limitations of the optical collection and illumination system, is computed from the angular distribution of usable radiation. This can be done by simple integration over the acceptance
904
Chapter 34
solid angle of the collection system: θ max
PSV tot = 2π
PSV (θ) sin θdθ.
(34.19)
θmin
If normalization by the total emitted power is included, the result is expressed as an effective solid angle, which can be considered as the collection efficiency of the actual source in the optical system: ηcol = PSV tot /P0 .
(34.20)
Determination of the total usable power in absolute numbers is done by calibration with an absolutely calibrated photodiode, equipped with a calibrated multilayer tool to limit the spectral response to the 13.5-nm band. The diode measurement must be done in such a way that all light emitted by the source into the measurement direction is captured without obscuration. The basic measurement can be done on axis. To control the influence of contributions from plasma parts that are located deep in the electrode system and cannot be seen at an angle to the optical axis, diode measurements at an angle are also advisable. The resulting absolute value can then be compared with the calculated total flux from the source model distribution to yield an absolute calibration of the source model. 34.4 Example Measurements at the HCT Pinch In this section, three measurements of the HCT pinch EUV sources3–11 are presented as examples to demonstrate the method. The measurements were done by O. Rosier and R. Apetz from Fraunhofer Institute für Lasertechnik and Philips Extreme UV GmbH, Aachen, respectively. It must be stated very clearly that the measurements and the source models presented here are related to particular configurations of the source and to particular settings of discharge parameters. Changes in the source geometry and operating parameters will lead to different source distributions and to considerable deviations from the results given here. 34.4.1 Pinhole-camera measurements In the first example measurement, the electrode geometry was as follows: cathode diameter 5 mm, anode diameter 11 mm, anode thickness 4 mm, electrode gap 6.5 mm. The EUV radiation source center was about 6 mm above the cathode. The pinhole images under different observation angles are shown in Fig. 34.6. As can be seen from the pinhole-camera images, the source consists of an ellipsoidal main distribution plus a long, thin tail extending down to the cathode borehole.
Collection Efficiency of EUV Sources
905
Figure 34.6 Pinhole-camera images for various observation angles.
34.4.2 Fit of source distribution For the iterative calculation of the source distribution, a superposition of two Gaussian functions was used: S(z, r) = S0 (z, r) + S1 (z, r) (z − z0 )2 r 2 (z − z1 )2 r 2 − 2 + S1 exp − − 2 . = S0 exp − λ20 ρ0 λ21 ρ1 (34.21) After the iteration, the resulting values of the parameters were: S0 = 1, S1 = 1.1,
z0 = 6 mm, z1 = −3 mm,
λ0 = 2.2 mm, ρ0 = 0.65 mm, λ1 = 9 mm, ρ1 = 0.23 mm.
(34.22)
A graph of the source distribution S(z,r) is shown in Fig. 34.7. By integration over volume, the relative powers in the two parts S1 (z, r) and S2 (z, r) of the source distribution can be calculated to be 64% and 36%, respectively. Roughly one-third of the radiant power is located in the tail of the distribution and can hardly contribute to the collectible power. Two-thirds of the total power is located in the ellipsoidal head. The length and diameter of the source distribution are 3.7 and 1.0 mm (FWHM), respectively. Using this source distribution function, the projection algorithm above for various observation angles results in the projected images shown in Fig. 34.8. The images are directly comparable to the original pinhole-camera images shown in Fig. 34.6. As can be seen, the source model can reproduce the measured pinhole-camera images quite well. In Fig. 34.9, the projected source distribution is shown for sev-
906
Chapter 34
Figure 34.7 Source volume distribution. The black ellipse indicates the specified source volume; the cross is the center of rotation for the pinhole-camera measurements.
Figure 34.8 Measured pinhole images (top row) and projected images calculated from model source distribution (bottom row). Black line: 50% level of source distribution. White line: projected anode edge.
eral observation angles. The edge of the anode opening is shown as a white line. In addition, the elliptical source volume, as specified above, is indicated. 34.4.3 Angular distribution Using the source distribution found above, the evaluation of the total usable power is possible. According to the procedure described above, the angular distributions of the total radiated power and of the power from rays touching the specified source volume were calculated (including electrode obscuration). The result is given in Fig. 34.10. The dashed curve indicates the total radiation in a certain direction, that is, the integral of the intensity over the entire projection images as shown in Fig. 34.9. The decrease of intensity with increasing observation angle above 10 deg results
Collection Efficiency of EUV Sources
907
Figure 34.9 Calculated source projections for various projection angles. White line: anode edge; dark gray ellipses: source volume boundary.
Figure 34.10 Normalized angular distribution of the total radiated power according to the model calculation and to photodiode measurements (with Zr filter and multilayer tool). The solid curve indicates the angular distribution of the radiation from the specified source volume only.
908
Chapter 34
from the fact that more and more intensity from the tail of the distribution is cut off by anode obscuration. Obscuration of the main distribution sets in at some 40 deg. The total angular distribution has been measured with a photodiode with two different methods for spectral filtering. First, a zirconium filter was used with a transmission between 12 and 20 nm. Secondly, a multilayer tool with two nearnormal-incidence reflections was used to measure the inband EUV distribution. The comparison of the simulated angular distributions with the measured ones shows remarkably good agreement (except for 50 deg, where the discrepancy is due to a geometrical alignment error). 34.4.4 Total usable radiation power For the example EUVL system of Sec. 34.2.2, the ellipsoidal source volume corresponding to the etendue limit 2.55 mm2 of the lithographic system had a length of 1.6 mm and a width of 1.3 mm. The solid curve in Fig. 34.10 is the angular distribution of the part of the projected images originating from the specified source volume only. It indicates the intensity at a certain angle, integrated over only the projected source volume, i.e., only the intensity inside the gray source-volume projections in Fig. 34.9. The values are lower than for the dashed line, because the source diameter is too big to be fully collectible within the limits of the source volume. For the actual source distribution, 78% of the total value P0 is reached on the axis. The total usable power can now be calculated by integration over the collector acceptance angle range up to 45 deg. First, the total acceptance solid angle of the collector is computed for reference: 45 deg
col = 2π
sin θdθ = 1.84 = 29.3% × 2π.
(34.23)
0 deg
The value 29.3% of 2π is the upper limit of collection efficiency, which would be reached for a point source with an ideally flat angular distribution within the collection range of up to 45 deg. Finally, the collection efficiency for the given source distribution is calculated, including electrode obscuration and the system etendue limits: 2π ηcol = P0
45 deg
PSV (θ) sin θdθ = 0 deg
PSV tot = 0.52 = 8.3% × 2π. P0
(34.24)
For this example measurement, only 8.3% of the total power emitted into 2π can be collected.
Collection Efficiency of EUV Sources
909
34.4.5 Other examples For other settings of the HCT pinch experimental parameters, higher collection efficiencies can be found. In Fig. 34.11, several examples of pinch sources in xenon and tin are given. In the first example shown, the measurement revealed a source of length 2.8 mm and diameter 0.6 mm (FWHM). The resulting collection efficiency is 15.2% for a 45-deg collection angle. In the second example, also shown in Fig. 34.11, a small source can also be realized with length 1.8 mm and width 0.2 mm (FWHM), resulting in a collection efficiency of 23.5%, which is already rather close to the limit of 29.3% imposed by the assumed collection angle of 45 deg. A final example of a pinch discharge in tin is given in Fig. 34.11. Here, an extremely small discharge with a length of 0.8 mm (FWHM) leads to a collection efficiency of 27.3%, nearly reaching the limit of 29.3%. 34.4.6 Variation of source size Using the source model described above, the effect of pinch size was studied by calculating the effect of a variation of both length and width of the source distribution. For simplicity, the tail of the distribution was omitted here. The elliptical source volume dimensions used before (1.6 × 1.3 mm) were used for all calculations. As can be seen in Fig. 34.12, the collection efficiency increases with decreasing source length up to the maximum theoretical limit defined by the collectionangle range of 45 deg. The source diameter has a smaller influence. Obviously, a decrease in pinch size can result in a significant improvement of the collection efficiency.
Figure 34.11 Other examples: pinhole-camera images and corresponding source distributions.
910
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Figure 34.12 Effect of change of the source size on the collection efficiency (source distributions without tail are assumed) and calculated example source distributions.
The example source distributions presented before fit well into the overall picture. Generally, the measurements show somewhat lower values than expected from an ideal source distribution. For example, for source 1 (diameter 1 mm), the collection efficiency is ≈30% lower than expected from the corresponding gray line. Source distribution 3 closely approaches the limit, however. Based on a source distribution of 0.5-mm diameter, the effect of increasing the system collection angle and etendue has been calculated. As shown in Fig. 34.13, the increase of the collection angle to 55 deg and of the system etendue to 7 mm2 can increase the collection efficiency substantially. For example, at a source length of 3 mm, the collected flux can nearly double. The results of the simplified collection model using the specified source volume to account for the system etendue limits has been cross-checked with full ray-tracing calculations. A good match between the results of the new procedure presented here and the rigorous ray-tracing calculation was found; the deviations were below 10%. 34.5 Conclusions The collection efficiency of an extended source in an optical system can be analyzed with the etendue formalism. Under the assumption of an ellipsoidal source intensity distribution, an analytical expression for the source etendue is derived. This can be used to analyze the collection efficiency for various source geometries as a function of collection angle. Given a lithographic imaging system with NA 0.25 and coherence parameter 0.5, the etendue limit is 2.55 mm2 . For a source of
Collection Efficiency of EUV Sources
911
Figure 34.13 Effect of change of the source size on the collection efficiency for system etendues of 2.55 and 7 mm2 .
1.6-mm length and 1.3-mm diameter, a maximum collection angle of 45 deg is possible under these conditions. From the rigorous ray-tracing models, however, it is also possible to derive an allowed source volume of ellipsoidal shape, defining a region in space from which rays from the source can be collected through the optical system, taking into account all etendue limitations. Based on this, a simple and fast, but still reliable method for evaluation of collection efficiency has been developed. The new method is based on taking pinhole images of the source plasma with a CCD camera, preferably under various observation angles. From these intensity maps, a threedimensional model source intensity distribution can be estimated. The estimate of the source intensity distribution is used as input to a subsequent simple projection algorithm to calculate projected images. By comparison with the measured pinhole images, the source intensity distribution model is refined iteratively. Using this source intensity distribution with the projection model, angular radiation characteristics of the source can be calculated. Integration yields also the total radiation power within a certain collection angle. Finally, the etendue limits of the optical system are included by performing the same projection calculations, but taking into account only radiation from the allowed source volume determined beforehand. This yields the actual collected power within the etendue limits and the collection efficiency. Comparison with detailed ray-tracing model calculations of the complete optical system indicate the good accuracy of the method. It can be used in a simple way for source optimization and enables reliable evaluation and specification of source performance in EUV projection systems.
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Acknowledgments Fruitful discussions with Martin Antoni, Johannes Wangler, Klaus Bergmann, Oliver Rosier, Rolf Apetz, and Joseph Pankert are gratefully acknowledged. We are indebted to O. Rosier and R. Apetz for performing the measurements. This work was partially supported by BMBF, project 13N8088, “Grundlagen der EUVL Lithographie: Röntgenoptiken” and project 13N8132, “Grundlagen der EUVL Lithographie: EUV Quellen.” References 1. See, e.g., G. Hansen, “Die Abbildung von Volumenstrahlen in Spektrographen,” Optik 6, 337–347 (1950); W. Klaunig, “Der Lichtleitwert,” Feingerätetechnik 2(4), 179–182 (1953); E. Helbig, “Grundsätzliches zur Ausleuchtung von optischen Systemen,” Feingerätetechnik 21(2), 57–60 (1972). 2. V. Gitin, “Radiometry. A comprehensive approach,” J. Opt. Technol. 65(2), 132–140 (1998). 3. K. Bergmann, O. Rosier, W. Neff, and R. Lebert, “Pinch plasma radiation source for extreme-ultraviolet lithography with a kilohertz repetition frequency,” Appl. Opt. 39(22) 3833–3837 (2000). 4. J. Pankert, “Hollow cathode discharge,” 2nd Int. EUVL Source Workshop, Santa Clara, CA (March 2001). Proceedings available at www.sematech.org. 5. J. Pankert, “Hollow cathode triggered pinch plasma source for EUV lithography,” 3rd Int. Workshop on EUV Lithography, Matsue, Japan (October 2001). Proceedings available at www.sematech.org. 6. J. Pankert, K. Bergmann, J. Klein, et al., “Physical properties of the HCT EUV source,” Proc. SPIE 4688, 87–93 (2002). 7. J. Pankert, “Update of Philips extreme UV source,” EUVL Source Workshop, Dallas, TX (October 2002). Proceedings available at www.sematech.org. 8. J. Pankert, K. Bergmann, J. Klein, et al., “Progress of the Philips EUV source,” Proc. SPIE 5037, 112–118 (2003). 9. G. Derra and W. Singer, “Collection efficiency of EUV sources,” Proc. SPIE 5037, 728–741 (2003). 10. J. Pankert, K. Bergmann, J. Klein, et al., “Power scaling, electrode lifetime and debris mitigation of the Philips EUV source,” 2nd Int. Extreme Ultraviolet Symposium, Antwerp, Belgium (October 2003). Proceedings available at www.sematech.org. 11. J. Pankert, K. Bergmann, J. Klein, et al., “Status of the Philips extreme UV source,” Proc. SPIE 5374, 152–159 (2004).
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Günther Derra received a bachelor’s degree in 1982 and a Ph.D. in 1986, both in experimental plasma physics. He joined Philips Research in 1987. His major fields of work have been dischargelamp design and processing, lamp-electronics interaction, and electrode phenomena; he was responsible for ultra-high performance (UHP) lamp research from 1994 to 2001. Since 2001 he has been working as a principal scientist, responsible for research on EUV light sources. Wolfgang Singer received a Ph.D. at the University of ErlangenNürnberg in 1995. Since 1998 he has been at Carl Zeiss SMT AG. He was responsible for the design of the EUV illumination systems for the EUV alpha tool and the microexposure tool (MET). His current activities are patent strategy and research coordination. He holds more than 50 patents in illumination systems.
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Electrode and Condenser Materials for Plasma Pinch Sources A. Hassanein, J. P. Allain, T. Burtseva, Z. Insepov, J. N. Brooks, I. Konkashbaev, V. Morozov, V. Sizyuk, V. Tolkach, T. Sizyuk, B. Rice, V. Safronov, and V. Bakshi Contents 35.1 Introduction 35.2 Electrode Thermal Response 35.2.1 Thermal response 35.2.2 Erosion mechanisms 35.2.3 Conclusions on electrode thermal response 35.3 Materials Selection for Plasma Pinch Sources 35.3.1 Selection of electrode candidate materials 35.3.2 Selection of high-temperature insulator ceramics for EUV sources 35.3.3 Conclusions on materials selection for plasma pinch sources 35.3.3.1 Electrode materials 35.3.3.2 Insulator materials 35.4 Testing of Materials in Plasma-Gun Facilities 35.4.1 Plasma-gun-device setup 35.4.2 Diagnostics of plasma stream 35.4.3 Irradiation of target materials by hot Xe plasma 35.4.4 Target design 35.4.5 Surface and material loss diagnostics 35.4.6 Irradiation by Xe and H plasmas 35.4.7 Copper surface damage 35.4.8 Tungsten surface damage 35.4.9 Conclusions on testing materials in plasma-gun facilities 35.5 Modeling and Testing Condenser-Optic Response 35.5.1 Erosion and redeposition at condenser-optic material surfaces 35.5.2 Condenser-optics materials testing 35.5.3 Oblique-incidence erosion of Ru bombarded by Xe+ 35.6 Conclusions References 915
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35.1 Introduction This chapter presents a summary of plasma-surface interactions in electrode and condenser-optic materials in plasma pinch sources for EUV light generation, with special emphasis on DPPs. In DPP EUV devices, electrodes at the source are exposed to short (10–20-ns) high-intensity plasmas, leading to a variety of erosion mechanisms. Erosion of the electrodes is dictated by the dynamics of the plasma pinch for configurations such as the dense plasma focus (DPF), Z pinch, and capillary. The transient discharge deposits 1–2 J/cm2 per pulse on electrode surfaces. Large heat flux is deposited at corners and edges, leading to enhanced erosion. Understanding of how particular materials respond to these conditions is part of the rigorous design of DPP electrode systems. Erosion mechanisms can include physical sputtering, current-induced macroscopic erosion, melt formation, and droplet and particulate ejection. Erosion at the surface is also governed by the dynamics of how a plasma can generate a vapor cloud, leading to a self-shielding effect, which results in ultimate protection of the surface bombarded. Determining which will dominate—either microscopic erosion mechanisms such as physical sputtering, or macroscopic mechanisms such as melt formation and droplet ejection—remains an open question in DPP electrode design. This is because such mechanisms are inherently dependent on the pinch dynamics and operation of the source. In addition to plasma-surface interactions in electrodes, for condenser optics, especially collector optics, erosion is due to fast ions and neutrals born in the plasma pinch, leading mainly to physical sputtering and other bombardmentinduced mechanisms. If the surface is composed of more than one species, which is mostly the case, then radiation-induced and thermally activated effects govern the behavior of the surface and govern lifetime levels of the exposed material. Exposure includes debris from electrodes, high-energy ions and neutrals, highly charged ions (HCIs), background impurities, photon radiation [13.5-nm and outof-band (OOB)], and redeposited eroded mirror material. Figure 35.1 presents an overview of DPP plasma-surface interaction modeling that can be complemented by materials testing. It shows the transient plasma region (region 1) to the left and the quiescent expanding plasma region (region 3) to the right where the collector optics is located. Region 2 comprises a number of debris mitigation schemes that can also be modeled and experimentally tested. A number of modeling simulators can couple regions 1–3 in a self-consistent manner. This can be useful in designing mirrors that are compatible with the debris mitigation schemes selected as well as the EUV fuel used at the source. This is especially important if alternative EUV radiator fuels are selected, such as Sn or Li. Designs at the source with alternative radiator fuels can be studied and their effect on mirrors assessed. The goal of this chapter is to provide an overview of current modeling and testing utilized to evaluate and test candidate materials for electrode and condenseroptics applications in EUV plasma-pinch DPP sources. A summary of electrode thermal response is followed by a section on materials selection for DPP electrodes and insulators. Then a section on materials testing in a high-intensity plasma pinch
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Figure 35.1 Modeling of plasma-surface interactions in DPP configuration.
device is presented, describing the testing of copper and tungsten materials. That section is followed by a section on materials selected as electrodes and tested in a DPF EUV device. The chapter ends with summaries on condenser-optics modeling and testing. 35.2 Electrode Thermal Response The rapid heating of the electrodes due to radiation and ion energy deposition may lead to melting and subsequently to surface evaporation. The HEIGHTS-EUV modeling package includes comprehensive models to describe the behavior of conductive flow in the magnetic field due to current displacement triggered by the discharge. In modeling functioning DPP devices, such as the Z pinch and DPF, the organization of the correct energy exchange is important for proper simulation. The energy exchange is determined by a set of energy transport processes, including magnetic diffusion, thermal conduction, and radiation energy loss. The result of the magnetohydrodynamics (MHD), radiation transport, and thermal conduction core HEIGHTS-EUV package is the hydrodynamic, radiative, and magnetic state of the source environment at each time step of the discharge, which gives a full description of the energy loads on the electrodes. Details of these calculations and results of numerical experiments can be found elsewhere.1,2 The major mechanisms of electrode heating include radiation absorption (the energy that reaches the electrode surface due to photon transport), plasma particle bombardment (the energy of moving plasma ions and electrons), and electric
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current dissipation in the skin layer, which results in heating of the wires due to current flow. As a result, the electrodes are exposed to photon radiation and particle fluxes with a wide range of energies. Soft x-rays deposit their energy within a micron of the surface, very rapidly heating a thin layer on the electrodes. Electric current dissipation may additionally input heat on the skin layer near the surface. Harder energy spectra penetrate longer distances into the material, therefore heating a larger mass to a lower temperature. Additionally, due to the heating, the loads may cause various kinds of secondary damage due to other erosion mechanisms, such as change of phase (melting, evaporation, sublimation), debris-surface interactions due to physical/chemical sputtering or radiation-enhanced sublimation, ablation due to macroscopic metal droplets from splashing, hydrodynamic instabilities, and other erosion mechanisms, which will lead to severe erosion of the electrodes. The primary interactions of photons with materials include the photoelectric effect, coherent and incoherent scattering, and pair production. Cross sections for each of these reactions have been tabulated in various forms and are available for numerical calculation. The wall thermal response to photon deposition can be determined if the photon spectrum is specified.3 HEIGHTS-EUV is a computer simulation package designed to model the hydrodynamic and optical processes that occur in DPP devices. The developed model will eventually address three main subjects: plasma evolution and MHD processes, detailed photon radiation transport, and interaction between plasma/radiation and material. The total variation diminishing (TVD) scheme in the Lax-Friedrich formulation for the description of magnetic compression and diffusion in a cylindrical multidimensional geometry is the most suitable and is used in our model. Depending on the complexity of the problem and the availability of computer time, a combination of various atomic and plasma models is being developed and implemented in the package for calculating populations of atomic levels, ion concentrations, plasma properties, and opacity, such as a collisional radiation equilibrium (CRE) plasma model, a Hartree-Fock (HF) self-consistent-field atomic model, and a Hartree-Fock-Slater (HFS) method with splitting of atomic levels. Due to its importance and its influence on the whole dynamics of the discharge, radiation transport for both continuum and lines, with detailed spectral profiles, is calculated using two alternative approaches, viz., discrete-ordinate and Monte Carlo methods. The features of the package allow the study of the hydrodynamics and radiation of two-gas mixtures in DPF devices in the presence of impurities and erosion products that can affect radiation output. If not otherwise stated, all results below correspond to the modeling of a Xe-based EUV source. The output of the HEIGHTS-EUV package includes the hydrodynamic state of the modeled device, its radiation both over a wide range of energies and in the specified EUV range, and magnetic field and current profiles at each time step of the simulation. These data are used later in evaluating the radiation flux, heat flux, and electron and ion fluxes, i.e., the mechanisms that contribute to the electrodes’ thermal response.
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Figure 35.2 Mechanisms of electrode heating induced by a hot, dense plasma.
Various mechanisms contribute to the electrode heating in DPP devices, as mentioned above. Some of them are schematically shown in Fig. 35.2. There is one more source of energy coming from the plasma to the electrode, which is heat conduction. Additionally, the DPP device works repetitively at some frequency (repetition rate), which defines the duration of cooling of the source between two discharges. An increase of the repetition rate linearly increases the energy load on the electrodes, which leads to a higher temperature on the electrode and more damage. Consider a typical DPF device. Figure 35.3 presents results of numerical simulation of the radiation load on the anode at chosen time steps (top), and at chosen representative anode points (bottom). As one may expect, the highest energy load corresponds to the time of maximal radiation output of the source (which is near the moment of the pinch) at the point closest to the pinch. In one simulation, the internal wall of the electrode near the top is found to receive its highest load between 500 and 700 ns of the discharge. The top of the electrode is also found to be exposed to a high radiation load, but due to the longer distance and sharp angle, the load is slightly less. Other places are relatively safe from radiation damage. 35.2.1 Thermal response HEIGHTS-EUV includes comprehensive models for calculating the electrode thermal hydraulic response by solving the thermal conduction equation, which takes account for the energy coming from the radiation flux, the electron flux, and the
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Figure 35.3 HEIGHTS simulation of spatial distribution of various energy loads.
current flowing through the skin layer of the electrode: ∂T ∂ ∂T ∂ε 1 ∂ − rχ − χ = , ∂t r ∂r ∂r ∂z ∂z
(35.1)
= rad + p + cur , where ε is the internal energy density, χ is the thermal conductivity coefficient, T is the temperature, and is the source of the heat, which includes rad (radiation heating), p (plasma particle heating), and cur (heating from the electric current
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in the skin layer of the electrode). This simple model may be extended to include the effect of variable thermal properties and the coolant heat transfer coefficient, so as to reliably compare different electrode materials for a specific source geometry such as Cymer’s DPF or Philips Extreme’s hollow-cathode triggered (HCT) pinch plasma source. An additional parameter of our simulation is the repetition rate, which determines the frequency of pinching and the time when the plasma source needs to be restored into its initial condition. Figure 35.4 presents results of HEIGHTS-EUV calculations of the temperature of a tungsten anode for typical discharges with 1- and 5-kHz repetition rates. We assume that the ground surface of the electrode is constantly cooled to room temperature. At the 1-kHz rate the electrode is heated but not destroyed; at 5 kHz, however, its surface is evaporated and the anode is partly destroyed. Unfortunately, the problem of optimizing a particular EUV source is a very complex one with multiparameter tasks, which include not only increasing the output EUV by creating a brighter, more powerful EUV pinch by changing the initial design of the source and the temperature and/or pressure in the source chamber, but also improving the collection efficiency of the source by generating a smaller pinch, and increasing the lifetime of the source components, especially the electrodes. Figure 35.5 displays a combination of various simulations, including the calculation of the scaling laws by changing initial parameters of the EUV source (shown on the abscissa scales), the EUV output of the device (shown by the contours labeled with the relative values of the collectible EUV output), and the highest temperature of the tungsten-made electrode at a given repetition rate (given by the gray scale in kelvins). Figure 35.5(a) corresponds to simulating a DPF device with fixed input energy into the discharge and fixed initial parameters of a Xe plasma. As shown, increasing the width of the anode would decrease the anode temperature, but as seen from the contours that present the corresponding collectible EUV, the optimal EUV output appears at intermediate values of the width. By carefully choosing the initial parameters of the discharge, it is possible to increase the output of the source and at the same time keep the temperature of the electrodes low enough. The circle and the triangle in Fig. 35.5(a) show the experimentally measured values reported by EUV source suppliers. A similar situation to the DPF appears in modeling a HCT pinch plasma source, shown in Fig. 35.5(b). In this case, the input energy load can be selected so that the output is optimized at lower energy input, where the electrode temperature is not high. Another limiting case is shown analytically for a tungsten electrode in Fig. 35.6. Here a 5-kHz repetition rate with a power density of 5 kW/cm2 is shown. The figure shows the time dependence of the temperature on a tungsten surface. Note that during the pulse (≈20 ns, oscillations too close to see in the figure) the temperature can increase to levels above melting.
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Figure 35.4 HEIGHTS-EUV simulation of the electrode thermal response.
35.2.2 Erosion mechanisms The erosion mechanisms of debris-surface interaction include physical sputtering, chemical sputtering, and radiation-enhanced sublimation (RES). High-Z materials, such as tungsten, show low sputtering yield at low ion energies and therefore
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(a)
(b) Figure 35.5 (a) Electrode surface temperature in a DPF, and (b) in a HCT pinch plasma source.
may be the preferred choice. The relatively high incident particle energies in the discharge condition will likely cause lower sputtering yields. However, if a working gas is employed without sufficient density to stop these energetic ions, it may result in higher sputtering erosion. Chemical erosion of carbon-based materials (CBMs) strongly depends on the electrode surface temperature and reaches its maximum around 800 K. For graphite, besides erosion by chemical sputtering, RES yields were calculated for ion bombardment at target temperatures above 1200 K. Chemical sputtering and RES remain major erosion mechanisms, compared to the erosion by physical sputtering. Although the tungsten wall lacks both chemical sputtering and RES, its physical-sputtering erosion is still significant and can play a very important role in the total erosion yield.3
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Figure 35.6 Time dependence of an electrode tungsten surface irradiated by a pulsed pinch plasma.
The surface vaporization losses of various materials can be lowered by different protection methods. However, ablation due to macroscopic metal droplets from splashing and to hydrodynamic instabilities is a concern.7 The ejected macroscopic particles will form an aerosol cloud near the target surface. An alternative to gas protection is the use of thick liquid walls or jets, but fragmentation models have shown that the strong shock waves initiated in the thick liquid wall as a result of neutron-deposited energy will lead to severe damage to the wall. The produced fragments with very high velocity will seriously aggravate the chamber clearing required prior to next target injection, as well as shortening the wall lifetime. 35.2.3 Conclusions on electrode thermal response Models have been developed and implemented in the comprehensive HEIGHTSEUV package to study the dynamic behavior of DPP devices. The hydrodynamic response of the electrodes, photon radiation transport, plasma particle bombardment, and dissipation of the current heat are calculated in detail as a function of the deposited energy. Several erosion-causing mechanisms are modeled and evaluated for assessing electrode lifetime, such as vaporization, chemical and physical sputtering, RES, melt-liquid splashing, and macroscopic erosion. Depending on the discharge energy yield and EUV-source gas pressure, most of these erosion mechanisms could be important factors in determining the best choice of material and the overall lifetime of the electrodes in DPP devices. No obvious choice of chamber protection mechanism is identified. More detailed analysis is needed to determine if a
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DPP source of EUV energy will be economically feasible and meet both the Intel Lithography Roadmap goals for high-volume manufacturing (HVM) in the future. One challenge to DPP source devices, as discussed, is the lifetime of electrodes and other plasma-facing components. The next section will discuss the selection of materials for such application. 35.3 Materials Selection for Plasma Pinch Sources Materials selection and lifetime issues for EUVL are of critical importance to the success of this technology for commercial applications. This section reviews current trends in production and use of plasma-facing electrodes, insulators, and wall materials for EUV sources. Ideal candidate materials should be able to withstand high thermal shock from the short-pulsed plasma, withstand high thermal loads without structural failure, reduce debris generation during discharge, and be machined accurately. We reviewed the literature on current and proposed fusion plasma-facing materials as well as current experience with plasma guns and other simulation devices. Both fusion and EUV source materials presented problems of surface erosion by particle sputtering and heat-induced evaporation/melting. These materials are either bare structural materials or surface coatings. EUV materials can be divided into four categories: wall, electrode, optical, and insulator materials. For electric discharge sources, all four types are required, whereas LPP EUV sources do not require electrode and insulator materials. Several types of candidate alloy and other materials and methods of manufacture are recommended for each component of EUVL light sources. The DPP (e.g., Cymer Inc., San Diego), the Z pinch (e.g., XTREME technologies GmbH), the LPP (e.g., Sandia National Laboratory, Livermore), the capillary discharge (e.g., EUVA, Sandia National Laboratory), and the HCT (e.g., Philips Extreme) are techniques being developed as light sources for EUVL. Materials selection and lifetime issues are of critical importance to the success of these techniques for commercial applications. The ideal candidate materials should be able to withstand high thermal shock from the short-pulsed plasma; be resistant to ion bombardment, including that by HCIs; withstand high thermal loads without structural failure (requiring a high melting point, high thermal conductivity, thermal shock resistance, etc.); minimize debris generation during discharge; and be able to be machined accurately to the required geometry. The focus of this section is on thermal and related issues; plasma particle erosion issues are being studied in detail and will be reported on in the future. Good sources of information about candidate plasma-facing materials for EUV source components are the national and international fusion programs. General issues for both fusion and EUV applications are thermomechanical, electrical, and vacuum properties. Both fusion and EUV source materials involve surface erosion by particle sputtering and heat-induced evaporation/melting. (Fusion additionally involves neutron damage, which is of course not present in EUV applications, thus
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permitting more materials options.) In the context of the International Thermonuclear Experimental Reactor (ITER), the development of new plasma-facing materials has generated a unique base of experimental data on material response to powerful heat and plasma fluxes. Numerous scientific studies for the high-tension spark-gap and heavy-current electrode technologies also provide essential data for review and analysis to select the best candidate plasma-facing components materials for EUV sources based on current laboratory devices. The study of damage, structural changes, and property alterations of the materials exposed to intense ion and thermal pulses is very important for developing candidate plasma-facing materials for EUV sources and predicting the materials’ behavior in different modes of source exploitation.8,9 The problem of modeling the effect of powerful plasma pulses is particularly interesting. As with fusion, evaluations of candidate materials are greatly aided by simulation facilities for plasma-material interaction. Facilities operating with intensive plasma beams,10–14 electron accelerators,15–18 and laser beams19,20 generally present the possibility of implementing such a model experimentally. 35.3.1 Selection of electrode candidate materials The choice of an electrode material (both anode and cathode) for powerful plasma sources must take into account diverse and sometimes conflicting requirements. For the usual metals, required physical properties are refractoriness and high hardness in combination with high thermal and electrical conductivity, high resistance to ionic and thermal erosion, absence of discharge-induced welding, and exceptional material transfer properties. Except for the material structure, the electrophysical and high-temperature strength and vacuum properties are all influenced by the size of the material grains, the texture, and the presence of impurities. The reproducibility of properties of the manufactured electrode products is important to consider when choosing the material. This condition must be satisfied for materials with high erosion resistance and durability under various modes of working loads, in diverse gas environments, and at different operating temperatures. The use of traditional metallurgical technologies may not allow achieving the diverse and complicated set of characteristics necessary for the material of an electrode in one homogeneous material. For this reason, most modern electrode materials are composites. The so-called pseudo-alloys are manufactured from components that do not dissolve each other either in solid or in liquid phases, such as W-Cu, Mo-Cu, Mo-Ag, Ag-C, Ag-Ni, and Ag-CdO. These materials have a heterogeneous structure consisting of a matrix with implanted dispersed phases joined to the matrix by a strong adhesive connection, but do not react to form solid solutions or chemical compounds. The same effect may also be achieved by reinforcing spatial grids of fibers and crystals or materials with threadlike crystals implanted into the matrix. Both in the
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matrix and in the dispersive phase, the materials may be either metallic or nonmetallic. The additive combination of the required properties in cathode materials is obtained from the corresponding phase constituents. Extended operation of the electrodes in powerful plasma sources leads to irreversible changes of both working surfaces and bulk properties. The type of changes, as well as the area and the depth of affected material, is determined by the magnitude and type of energy deposited in the volume or at the working surface. In turn, the amount of energy deposited depends upon the value, density, and transit time of the electric current, as well as the specific and intermediate resistance of the electrode material. The heat generated can result in recrystallization and weakening of the material, and, depending upon design, its plastic deformation. When an electric arc is initiated, the temperature of the electrodes and vicinity may be increased by thousands of degrees. This can melt and vaporize the electrode material around the contact surface. In the course of electrode use, the factors mentioned above can lead to the appearance of craters, cracks, and debris as a result of thermal and fatigue stresses. For the development and manufacture of materials in the energy-intensive region of the cathode and anode, electrodes are generally made of pseudo-alloy. One component of the alloy is a refractory, solid, heat-resistant, arc-suppressing material forming a spatial skeleton matrix. The second component is a fusible, electrically and thermally conductive filler uniformly permeating all pores and discontinuities. To ensure reliability, the pseudo-alloy material must maintain its integrity, requiring low porosity and high strength of the interphase adhesive bond. The recourse in manufacture is to add dopants to decrease the contact angle of wetting and to increase the capillary pressure and the strength of the adhesive bond. Fine dispersible inert fills limit sintering of the surface layers of the porous refractory framework and improve infiltration of ingrained melt and its uniform spread by porous channels in the bulk. For the refractory components, the following materials are usually used: metals such as W, Mo, Pd, Ni, Ta, and Cr; some nonmetals such as C and B; oxides such as CdO, WO5 , MoO3 , Ta2 O5 , and CuO; carbides such as WC and Mg2 C; and borides, silicides, and nitrides. The refractory components of the composite electrode materials are selected so that they have arc-suppressing properties. The occurrence of small electric arcs in the course of operating the plasma source with these materials results in the formation of tiny amounts of molten metal in the regions of fusible microphases. Generally, the composite material keeps its integrity, and the probability of forming macro-melt areas at the surface is significantly reduced. Copper, silver, and their alloys are usually used as fusible components. Refractory components are used not only as a pseudo-alloy framework but also as dopants in the fusible component, providing high-temperature strengthening by means of solidification or hardening of the dispersibles. Titanium and zirconium are dispersible strengthening dopants for copper. The intermetallic compounds Cu3 Zr and Cu4 Ti result from their reaction with the copper. Different oxides and refractory
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materials used as dispersible strengthening dopants play an essential role in increasing electrode endurance and erosion resistance. These heat-absorbing materials provide arc suppression through thermal dissociation. The main heat-absorbing component in a pseudo-alloy is the fusible phase, ablating under melting and vaporization. It is partly held in a liquid state in pores and channels of the refractory framework by means of capillary pressure. Other important electrode materials are pyrolytic graphite and carbon-fiber composites (CFCs). These materials do not melt and have high resistance to erosion from vaporization. In addition, CFCs can be manufactured with very high thermal conductivity. These materials are not recommended for fusion applications because they are susceptible to neutron damage, but that does not exist in the EUV environment. Chemical erosion and RES may be of some concern, however. Endothermic phase changes and phase transformations, as well as additives to the electrode material with low ionization potential, provide active heat removal from the contact points of the arc to the electrode surface. Adding impurities with low work functions allows us to control the formation and movement of cathode spots at the surface of the electrode. The technologies of powder metallurgy allow us to develop and implement electrodes with a complex design that can consist of several parts (main part, inserts with greater ionic- and thermal-erosion resistance, arc-suppressing inserts, etc.) having different functions.21 A supplemental benefit of adding impurities is increased durability as a result of dispersive solidification. The same outcome may also be achieved by forming a pseudo-alloy that adds a strengthening component. However, the requirement that the material maintain a sufficiently high plasticity, allowing as high as 20%–90% compression, restricts the amount of such impurities. The fine structure of the material influences the durability and reliability of the electrode in many respects. Despite having higher-dispersion structure, the electrode materials exhibit lower plasticity, but they show essential advantages in erosion resistance in contrast with coarse-grained electrodes. The advantages of tungsten electrodes become particularly apparent if a dispersible and fibrous structure is applied, ensuring the production of fibers normal to the working surface of an electrode. Such electrodes are not only more durable and erosion-resistant, but also firmer and easily manufactured. From the facts mentioned above, one may conclude that to manufacture the electrodes of EUV sources, the candidate materials near the energy-intensive parts should likely be a frame-structured pseudo-alloy based on tungsten, molybdenum, or tungsten carbide with silver or copper. These pseudo-alloys were developed by various American and other companies.22–26 The refractory component in a pseudo-alloy can be up to 70–80 wt%. To improve the heat removal from the most energy-intensive surfaces of the electrode, the main component can be made of copper, while the working surfaces can be made from arc-resistant pseudo-alloy film of the required depth. Such a combined electrode is expected to survive longer than traditionally manufactured electrodes. At the same time, the new-design electrode should have higher resistance to the
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erosion caused by both ion sputtering from the gas environment and the impact of the electric arc. The electrode material should not, however, contain any adsorbed or dissolved gases. For this purpose, it is desired to employ iron-copper-, tungsten-copper-, or molybdenum-copper-based materials with volatile metallic dopants. These metals could also be fused to the areas of working surfaces that are in the most energyintensive working parts. The saturation of liquid copper in a pre-sintered refractory skeleton is an attractive process for manufacturing this grade of electrode. Electrode inserts made of tungsten, molybdenum, or tungsten carbide pseudo-alloys, which provide the welding or brazing of the electrode to the main frame, can be supported by a copper or silver sublayer. 35.3.2 Selection of high-temperature insulator ceramics for EUV sources The choice of an insulator material for plasma-facing components of EUV sources is determined by the physicochemical and electrophysical properties of the material, its vacuum-sorption properties, the operating temperature of the EUV source, and the operating parameters of the plasma-forming gas. Currently, most insulators are made of high-temperature ceramics based on the sufficiently studied oxides and carbides or on the less-studied nitrides. The thermophysical and electrophysical properties of oxides are widely presented in the literature. In contrast, little is known about the electrophysical properties of nitrides, even at low voltages. The reason is that powdered boron nitride and aluminum nitride isolators are not manufactured by large commercial or industrial organizations. Therefore, their properties are substantially determined by the powder impurities and the technology of powder generation and sintering. Thus, precise measurements are especially needed for the high-voltage electrophysical characteristics of anisotropic polycrystalline materials—for example, pyrolytic boron nitride. Among a number of candidate high-temperature dielectrics, the best insulator properties are believed to be those of corundum (α-Al2 O3 ), zirconium dioxide (ZrO2 ), beryllium oxide (BeO), and nitrides of aluminum (AlN) and boron (BN); Al2 O3 , BeO, BN, and AlN are manufactured in the form of powder, and the isolators are made by hot pressing. The method of gas-phase sedimentation for manufacturing products out of boron nitride was developed in the last few years. The material obtained is called pyrolytic boron nitride (PBN). The advantage of such powder materials is the opportunity of pressing the insulators to the desired size and thickness. The peculiar feature of BN and PBN is the anisotropy of their properties in mutually perpendicular directions, explained by their graphitelike hexagonal crystal structure. Taking into account the complexity of desired physicochemical properties, especially the dependence of thermophysical and mechanical parameters of the materials on temperature, BN and PBN are considered to be the most appropriate dielectric materials capable of effectively working in the high-temperature and plasma-loading
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conditions typical of EUV sources. Their high melting point, low evaporation rate, high mechanical resistance to thermal erosion at high temperature, and other properties allow us to successfully use these two materials as insulators for the energyintensive parts of powerful plasma sources. PBN possesses a high thermal conductivity in a direction parallel, and a low one in the direction perpendicular to the sedimentation surface. Also, because of its high-temperature conductivity, PBN has excellent thermal resistance, not being prone to cracks or segregation. The best oxide ceramic, BeO, performs worse than PBN. In contrast to the other ceramics, PBN is very stable under thermal shock tests. Under stretching, bending, and compression, the mechanical durability of PBN at low temperatures is lower than that of other ceramics, but at higher temperatures (>1000 K), it becomes comparable to or even considerably exceeds the others. For BN and PBN, the approximate density is 2 g/cm3 (the theoretical density is 2.28 g/cm3 ). This density is optimal from the standpoint of both manufacture of the insulators and required material properties. Decreasing the density of PBN to 1.8–1.7 g/cm3 would lead to decreasing its mechanical durability by a factor of approximately two; its chemical stability would also go down, and the probability of product segregation would be increased. PBN is easily processed by mechanical methods and possesses good enough vacuum properties. Soldering PBN by the contact-jet method with Ti-based solders forms vacuum-dense joints of titanium and copper. The following conclusions were reached about candidates for insulator ceramics for EUV sources: • The material properties of pyrolytic boron nitride allow us to unequivocally recommend it as capable of working in the conditions of high temperature, intense pulsed plasma loading, and arcing. • Thick-wall insulators or insulators of complicated geometry may also be produced out of hot-pressed boron nitride, beryllium oxide, or aluminum nitride. • To make a final choice of an insulator material capable of working in a multipulse mode, we need additional experimental measurements of their highvoltage electrophysical properties, as well as their lifetime in conditions similar to the working conditions of EUV sources. 35.3.3 Conclusions on materials selection for plasma pinch sources 35.3.3.1 Electrode materials Suitable choices are apparent for electrode materials for low-frequency, low-power devices. However, for higher-power and -frequency commercial EUV sources, it is very difficult to decide which material is the best for electrodes. This depends on the specific tasks of the device and on the given experimental conditions. The best design may well depend not only on the choice of material but also on the shape and size of the electrodes. Copper is the most common material in standard
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plasma guns as well as in standard plasma focus devices. Here a “standard” device means one that works with a single shot (one shot in a few minutes) and with a moderate discharge current (systems with an electrical energies of 100 kJ to 1 MJ and electrode sizes of tens of centimeters up to 1 m). In recently manufactured powerful plasma devices with a large current density and dense plasma at a high pressure, erosion of the electrodes was the main observed problem. Several electrode materials were tested that were produced in the former Soviet Union, such as Cu (oxygen-free high-conductivity copper), CuAl2 O3 alloy (containing 1% of micron-size Al2 O3 particles), Cu/Mo (thin layers of Cu and Mo, produced by implosion), W-Cu sintered alloy (produced using powder technology), Mo, Ti, Ta, and W. In high-power devices, a Cu electrode suffers the most erosion and damage, while W suffers the least. However, the best plasma properties of the discharge were obtained with Cu electrodes. Recently, composite materials such as W-Cu alloys, though anticipated to have better performance as electrode materials, have been disappointing. Copper is eroded from the electrode surface, and the surface layer becomes porous and flakes away. This is a typical problem for most composite materials. Another possibility is to use electrodes made of sintered coppertungsten composites at different locations on the electrode. 35.3.3.2 Insulator materials Properties of insulators are particularly critical for plasma-focus devices. In plasma focuses, various ceramics based on Al2 O3 are usually used. It is well known among experimentalists that ceramics are good insulators; however, such insulators must be treated with hundreds of preliminary discharges before the device works well. Sometimes a laser is used for treating the insulator surface before operation. As an alternative, BeO and BN can be used to reduce debris formation and improve operating conditions. Insulator materials in DPF devices should also withstand damage and redeposition caused by the erosion products that are emitted from the electrodes and then travel to the insulator surface. This may not be a common problem for plasma guns and DPF devices if the insulator in these devices is placed in a special protective gap. For a final choice of electrode, wall, and insulator materials, a number of experiments are necessary to determine their resistance to high thermal shocks from shot-pulsed-plasma impingement and intensive ion bombardment, including that of HCIs. The materials shown in Table 35.1 are proposed to initiate the overall comparative analysis. Note that the properties of materials, especially ion and thermal erosion, will depend importantly not only on their chemical composition, but also on the technology of their manufacture. For example, for a material such as boron nitride or tungsten-copper pseudo-alloy, it is recommended that samples be obtained from several manufacturers. This approach will permit unequivocal evaluation and choice of electrode and insulator materials for EUV-source plasma-facing components.
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Table 35.1 The major candidate materials for EUV source plasma-facing components. Material
EUV-source plasma-facing component
Pseudo-alloy, 75% W, 25% Cu Pseudo-alloy, 80% Mo, 20% Cu
Electrodes or the inserts for energy-intensive parts Electrodes or the inserts for energy-intensive parts
Pseudo-alloy 75% W, 20% Cu, 4% Ni, 1% La2 O3
Electrodes or the inserts for energy-intensive parts
Single-crystal W with 2% Re Copper Sintered tungsten
Inserts for energy-intensive parts Electrode Electrode
Pyrolytic graphite and carbon-fiber composites (CFCs)
Electrode
Stainless steel Corundum (α-Al2 O3) Beryllium oxide (BeO) Pyrolytic boron nitride (PBN) Thin-film Ru, Pd, or W
Wall of vacuum chamber Insulator Insulator Insulator Condenser optics (grazing-incidence mirror)∗
∗ Mirror materials are discussed in a later section of this chapter.
This section has pointed to candidate materials for plasma-facing DPP electrodes and insulators. The next section will cover testing of candidate materials under dense-plasma-relevant conditions. This is done in simulated experiments in high-intensity plasma facilities briefly discussed in this section. 35.4 Testing of Materials in Plasma-Gun Facilities Small plasma pinch devices operating with frequencies of 5–10 kHz, pulse energies on the order of 1–100 J, and gas mixtures of Xe and He are very promising as sources of EUVL radiation (λ = 13.5 nm). A serious problem in the design of such EUV sources concerns erosion of the pinch components under the action of electric currents, hot plasma particles, and photon radiation.27 Material erosion limits the lifetime of plasma-facing components, thereby reducing the practical feasibility of DPP EUV sources. Investigation of erosion mechanisms and their dependences on the operational parameters is quite important for successful development of commercial DPP EUV devices. Experiments described in this section investigate material erosion caused by hot, dense Xe and H plasmas on copper and tungsten sample targets. The experiments were carried out at the plasma-gun facility MK-200, at TRINITI, Russia. A pulsed plasma gun is used as the source of Xe or H plasma. The gun accelerates low-temperature Xe plasma to a high velocity. Then the plasma stream collides with the structural material to be investigated. Due to collision of the supersonic plasma stream with the solid target, a shock front arises in the plasma stream, and a cloud of hot, dense Xe plasma is formed near the target surface. Thus the target surface is exposed to the interaction of energetic particles and photon radiation from the hot Xe plasma, as in DPP EUV devices.
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A cloud of Xe plasma is formed at a temperature T = 30–50 eV, similar to those found in EUV plasma pinch devices. This magnitude of temperature is needed for the tenfold ionization of Xe to produce Xe+10 ions emitting spectral lines at the wavelength λ = 13.5 nm. Theoretical analysis shows that the required temperature can be obtained in the shock wave if the plasma stream moves with a velocity of the order of 107 cm/s. Therefore, the first task of the experiment was to produce Xe plasma streams with sufficiently high velocity. Besides a high velocity, the plasma stream must have a rather large energy and pulse duration. In this manner, material testing and lifetime assessment could be realized during a short time. The experiments performed are a first step toward understanding the problem of material damage induced by hot Xe plasma. They were focused mainly on the development of appropriate experimental techniques relevant to conditions in highheat-flux regions on electrodes in DPP EUV devices. Initial results indicate various mechanisms of material erosion (such as vaporization, sputtering, and melt splashing) and surface modification (bubble and blister growth and cavity formation) that can all exist in regions of high heat flux in DPP EUV device electrodes.7,8 35.4.1 Plasma-gun-device setup As stated earlier, the experiment was performed at the MK-200 facility, consisting of two plasma gun devices: MK-200UG and MK-200CUSP.28 The basic scheme of MK-200UG is shown in Fig. 35.7. The facility consists of a pulsed plasma gun, a long drift tube, and a target chamber with attached diagnostic tools. The plasma gun is fed from a 1152-µF capacitor bank. As a rule, the gun operating voltage is 20–25 kV. This voltage range corresponds to 230–360 kJ of energy stored in the capacitor bank. The plasma gun injects a H or Xe plasma stream into the drift tube, consisting of a 6.5-m cylindrical section and a conical section with a length of 3.0 m. The diameter of the cylindrical tube is 30 cm. In the conical section, the tube diameter reduces towards its exit from 30 cm to 15 cm. The drift tube is filled with a longitudinal magnetic field. The magnetic field induces thermal isolation of the plasma stream from the tube wall. For this reason, the plasma stream is transported over large distances (10 m) with negligible energy loss. The magnetic field is used also to control the plasma stream’s properties. In
Figure 35.7 Basic scheme of the MK-200UG high-intensity plasma gun.
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the conical section, where the magnetic field increases, the plasma stream is compressed radially, leading to an increase in plasma density. It should be noted that plasma-stream parameters in the target chamber depend strongly on the magnetic field profile in the drift tube. By changing the magnetic field profile the plasma stream’s properties (density, pulse duration, velocity, and others) might be varied widely. The cylindrical tube is filled with a uniform magnetic field of 0.7 T. In the conical section the magnetic field rises from 0.7 to 2.0 T. Samples to be studied are placed in the target chamber. The diameter of the chamber is 30 cm, and its length 50 cm. The magnetic field is 2.0 T in the target chamber. Table 35.2 shows parameters of the plasma stream measured in the target chamber. The values are very close to those that are required for testing of materials in Xe plasma. However, the parameters listed in Table 35.2 were obtained for a H plasma stream and not for Xe. The MK-200CUSP machine is schematically shown in Fig. 35.8. The plasma gun is fed from a 1152-µF capacitor bank. The gun injects the plasma stream into the cylindrical tube (L = 50 cm, D = 30 cm) with a longitudinal magnetic field of 1 T. Then the plasma stream comes into the conical section (L = 50 cm), where the diameter of the tube reduces towards its exit from 30 to 14 cm while the magnetic field strength rises from 1 to 2.6 T. The low-energy tail of the stream cannot traverse the steep magnetic gradient, and it stops in the magnetic cone. The highenergy leading part of the stream passes through the increasing magnetic field, and it is radially compressed. Table 35.2 Parameters of H plasma stream at MK-200UG. Total energy Energy density Pulse duration Velocity Plasma density Plasma stream diameter
Q = 30–50 kJ q = 1–1.5 kJ/cm2 τ = 30–50 µs V = (4–6)×107 cm/s n = (2–6)×1015 cm−3 D = 5–7 cm
Figure 35.8 Basic scheme of the MK-200CUSP high-intensity plasma gun.
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Table 35.3 Parameters of H plasma stream at MK-200CUSP. Total energy Energy density Pulse duration Velocity Plasma density Plasma-stream diameter
Q = 20–30 kJ q = 1–1.5 kJ/cm2 τ = 7–15 µs V = (3–5)×107 cm/s n > 1016 cm−3 D = 5 cm
The scheme of MK-200CUSP is very similar to that of MK-200UG. The main difference is the shorter length (l = 1.2 m) of the drift tube in the MK-200CUSP. In the short drift tube the plasma-stream density is greater than in a long drift tube. Table 35.3 shows the plasma-stream parameters measured at the target position in MK-200CUSP. 35.4.2 Diagnostics of plasma stream The first objective of the present experiment was to obtain a Xe plasma stream having a velocity of the order of 107 cm/s and total energy 20–50 kJ. Diagnostic tools that are suitable for the measurements of plasma velocity and energy were applied. The plasma stream energy was measured by using large and small calorimeters. Large calorimeters (trapping the whole plasma stream) were applied for the measurement of the total plasma stream energy, and small calorimeters (1.5–2 cm in diameter) for the measurement of radial distribution in the plasma stream energy. All the calorimeters have a cylindrical form; their lengths are 3–5 times larger than their diameters. The growth of the calorimeter temperature (which is proportional to the absorbed plasma energy) was measured by thermocouples. The velocity of the plasma stream was measured by a time-of-flight method using magnetic probes, which are distributed along the whole length of the magnetic drift tube at various distances from the gun. The probes are placed in the vicinity of the tube wall; they do not contact the plasma, and thus they do not affect the plasma-stream properties. When the plasma stream moves in the drift tube, the magnetic field increases near the wall because of the diamagnetic effect (the plasma pushes away the magnetic field). 35.4.3 Irradiation of target materials by hot Xe plasma Tungsten and copper are typically used as structural materials for DPP electrodes. These materials were exposed to Xe plasma streams in the MK-200CUSP. The targets were irradiated by Xe plasma with energy density 100–200 J/cm2 . Since a hot Xe plasma cloud is formed in front of the exposed target, the target surface is exposed to the interaction of Xe plasma particles and photon radiation. Besides Xe plasma, the targets were also tested with hydrogen plasma streams having practically the same energy density as Xe plasma streams. The experiment
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focused on investigation and comparison of surface damage caused by Xe and H plasmas. This type of experimental data is quite important for understanding whether the numerical models used in HEIGHTS-EUV, for example, which are being developed for simulation of material damage caused by H plasmas, can also be applied and benchmarked for modeling of material damage induced by Xe plasmas with applications to numerical modeling of DPP high-intensity-plasma–material interactions. 35.4.4 Target design Four targets were tested: two identical tungsten targets and two identical copper targets. The targets were produced in the form of rectangular plates fully overlapping the plasma stream. The plates were manufactured absolutely flat, and their face surfaces were prepolished, which is required for profilometry measurement of the exposed surface after irradiation. Each target was equipped with a diaphragm having a 3-cm hole [Fig. 35.9(a)]. The diaphragm was placed in front of the target face at a distance of 1–2 mm. A gap between the target surface and the diaphragm was produced by using an intermediate plate as shown in Fig. 35.9(b). The target was equipped with a diaphragm for the following reasons. The diaphragm reduces the size of the plasma-irradiated area to a diameter of 3 cm. This allows the surface profile to be analyzed using a standard mechanical profilometer. The scanning length of the profilometer is limited to 5 cm. When the target is exposed to the whole plasma stream, the diameter of the eroded area is larger than 5 cm. The melt, which is splashed from the plasma-irradiated region, falls outside the region protected by the diaphragm from plasma irradiation. Therefore the splashed metal melts again in subsequent plasma shots, and it retains its original properties. This clarifies whether the melt is splashed in the form of droplets and jets or moves as a whole. 35.4.5 Surface and material loss diagnostics The profile of the exposed target surface was measured by using a mechanical profilometer. Because of deep surface cracks and open surface cavities, the diamond pin that is typically used in the mechanical profilometer could not be applied in the present experiment for analysis of the exposed surface profile. Instead, a small ball was used as the sensing element. The ball sensor is well suited for the measurement of the averaged surface profile, but it is not good for analysis of the surface cracks and small surface cavities. Surface damage and surface microstructure were studied by the use of an optical microscope and a scanning electron microscope (SEM). The mass of the eroded material was measured by weighing the targets before and after the plasma test. The targets were exposed to 15 plasma shots, and then the mass loss M was measured. Afterward, the mass loss per shot, m = M/15, was evaluated. The thickness of the eroded material, d, was evaluated from the
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(a)
(b) Figure 35.9 (a) Target equipped with diaphragm. (b) Intermediate plate placed between target and diaphragm.
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measured mass loss as d = m/ρS, where ρ is the specific gravity of the target material, and S is the plasma-irradiated area determined by the diaphragm hole of 3-cm diameter. 35.4.6 Irradiation by Xe and H plasmas Copper and tungsten targets were exposed to 15 shots of Xe and H plasma at practically identical heat loads: 150–250 J/cm2 . The material erosion evaluated from the measured mass loss was found to be about 0.1 µm per shot for both copper and tungsten, under Xe and H plasma exposure. In principle, H plasma should cause lower mass loss, by about 30%, but the mass loss measured was nearly the same as for Xe. Thus the performed mass loss measurements have shown that copper and tungsten erosion caused by material evaporation, sputtering, and droplet ejection is limited to 0.1 µm per shot of Xe and only slightly less for H. 35.4.7 Copper surface damage Figure 35.10(a) shows a photograph of the copper target after being exposed to 15 shots of H plasma. This photograph was taken when the diaphragm had been removed but the intermediate plate, which was placed between the target surface and diaphragm, remained in place. Examining the exposed target surface, one can see that the copper melt is partly splashed from the area exposed to the H plasma stream to the outside area protected by the diaphragm from plasma action. Melt splashing occurs in the form of droplets and jets moving in the radial direction. The displacement of the melt is limited to 1–2 mm. It is important to note that a leading part of the splashed melt is detached from the target surface and there is a small gap between the splashed melt and the target surface. In other words, the splashed melt is not well bonded to the target surface. The central zone of the exposed target area looks rather rough. The rough surface is formed due to boiling of the melt and to excitation of surface waves in the liquid metal under plasma action. Figure 35.10(b) shows the surface of a copper target after 15 exposures to Xe plasma. In contrast to the experiment with hydrogen plasma [Fig. 35.10(a)], melt splashing does not occur under exposure to Xe plasma. Only a few traces of splashed droplets are seen outside the exposed area [Fig. 35.10(b)]. The macrostructure of the exposed surface looks very similar to that obtained in H plasma experiments. The copper targets exposed to H and Xe plasmas were analyzed using a mechanical profilometer. The target regions protected by the diaphragm from the plasma action remain at the original (zero) surface level, and they are used as a reference in the profilometry measurements. The measured surface profiles are shown in Fig. 35.11(a) (H plasma) and Fig. 35.11(b) (Xe plasma). The surface profile induced by the H plasma stream consists of an erosion crater and meltlike mountains at its edge. The crater is located in the plasma-irradiated region; the mountains, in regions protected by the diaphragm from the plasma. The
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measured surface profile indicates that the H plasma stream stimulates melt motion in the radial direction from the plasma-irradiated area to the periphery. The measured mountain heights are rather large, up to 150 µm, but this value is erroneous and cannot be used for evaluation of the melt volume accumulated in the mountains. This is because the splashed melt is detached from the target surface, thus leading to an overestimation of the mountain’s height measured by the profilometer. The depth of the erosion crater is 10–15 µm (i.e., the erosion rate is about 1 µm per shot). This means that the erosion caused by copper melt movement along the target surface is 10 times larger than the erosion caused by copper evaporation, sputtering, and droplet emission (the erosion mechanisms leading to mass loss). In the case of Xe plasma [Fig. 35.11(b)], melt motion may also take place in principle. From the data, shorter melt mountains are in fact formed around the exposed target area. However, the melt motion is not as intense as in the H plasma
(a)
(b) Figure 35.10 Copper target after 15 exposures to (a) H plasma, and (b) Xe plasma.
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(a)
(b) Figure 35.11 Surface profile of copper target after 15 plasma exposures to (a) H plasma, and (b) Xe plasma.
case, and therefore, the melt displacement does not produce a significant erosion crater. The above experimental results show that a H plasma stream causes melt movement along the target surface, while a Xe plasma does not produce any notable melt displacement. Evidently the melt motion occurs because of the pressure gradient that forms at the target surface due to the action of the plasma stream. One could assume that the Xe plasma stream has a lower impact pressure than the H stream and that is why the melt movement is practically absent in the former case. However, this assumption does not agree with available experimental data. Xe and H plasma streams have very similar energy densities Q = 150–250 J/cm2 and plasma pulse durations t = 5–10 µs. The plasma stream energy density is equal to (35.2) Q = ρV 3 t = ρV 2 V t = P V t, where ρ is the mass density of the plasma stream, V is the velocity of the stream, and P is the impact plasma pressure. In the present experiment, the velocity of the Xe plasma, VXe = (1–2) × 107 cm/s, is slightly less than the velocity of the H plasma. Therefore, the impact pressure for Xe plasma must be larger than for H plasma, and the Xe plasma should also induce melt motion. The experimental results might be explained by the following argument. Xe plasma emits much more intense radiation than H plasma. Therefore, after collision
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of the Xe plasma with the target surface, a significant part of the plasma energy is lost from the plasma cloud into photon radiation. As a result, the Xe plasma stream produces weaker thermal action on the target surface than the H plasma stream, in spite of the fact that the plasma streams have identical energy densities. So, in the case of a Xe plasma we may predict a self-shielding effect, which leads to reduced action on the target surface. It was mentioned above that the macrostructures of the target surfaces exposed to Xe and H plasmas look very similar. However, the details of the microstructures (e.g., surface morphology) are very different. Figure 35.12(a) shows SEM images of the copper surface exposed to H plasma. The surface is covered by open cavities, which form due to copper melt boiling. A typical size of the cavities is 10–30 µm.
(a)
(b) Figure 35.12 SEM image of copper surface after 15 exposures to (a) H plasma stream, and (b) Xe plasma stream.
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In the Xe plasma case [Fig. 35.12(b)], melt boiling does not occur. In contrast to H plasma, Xe plasma produces a regular wavy structure on the target surface. The nature of the observed differences is not clear. 35.4.8 Tungsten surface damage Two identical tungsten targets were also exposed to 15 shots of H and Xe plasma streams. Figures 35.13(a) and (b) show tungsten targets after their irradiation by H and Xe plasma, respectively. At the right side of the target surface shown in Fig. 35.13(a) (at a distance of 5–6 mm from the boundary the exposed target area), one can see the splashed droplets and jets. These droplets and jets were splashed from the diaphragm but not from the exposed tungsten area. Splashing of tungsten melt is practically absent. The central part of the target area is damaged by surface cracking. The cracks are parallel, and a typical distance between them is about 1 mm. The action of Xe plasma also produces surface cracks. However, the cracking is not as intense as in the case of H plasma, and therefore the target surface exposed to Xe plasma looks smoother. Splashing of tungsten melt was not observed. Figure 35.14(a) shows a measured profile of the tungsten surface exposed to the H plasma stream. The amplitude of the surface roughness is 20–30 µm. The observed surface roughness is caused by surface cracks. Surface cracks are formed not only in the target area directly exposed to the plasma stream, but also in the adjacent areas protected by the diaphragm from plasma action. No erosion crater or meltlike mountains are evident. Even if the melted tungsten moves under the action of H plasma (as in the experiment with the copper target), there is no accurate way to measure the erosion crater and the melt mountains against the background of large surface roughness caused by tungsten cracking. Figure 35.14(b) shows the surface profile of the tungsten target irradiated by Xe plasma. The surface roughness is considerably less than in the case of H plasma,
(a)
(b)
Figure 35.13 Tungsten target after 15 exposures to (a) H plasma, and (b) Xe plasma.
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(a)
(b) Figure 35.14 Surface profile of tungsten target after 15 exposures to (a) H plasma, and (b) Xe plasma.
being no more than 10 µm. The exposed target region is shown to swell up with respect to the unexposed region. No such effect has ever been observed in experiments with hydrogen plasma. Figure 35.15(a) shows SEM images of the tungsten surface after its irradiation by Xe plasma. One can see that the surface is covered entirely with bubbles (or blisters). Their size is 20–30 µm, and they are separated by small distances. As mentioned earlier, a small ball was used in the present experiment as the sensing element of the mechanical profilometer. The ball is not able to follow exactly the profile of a single bubble. Rather, it goes along the tops of the bubbles. For this reason, the measured profile shows swelling of the whole target surface. In reality, general surface swelling seems to be absent. As shown in Fig. 35.15(a), the bubbles produce a regular wavy structure on the tungsten target surface. This fact indicates that the bubbles may be related to the surface waves that arise in the liquid metal under action of the plasma stream. At the melt cooling and solidification stage, the surface waves may fall into separate parts because of melt surface tension, and this process may produce small melt mountains, which resemble surface bubbles. The microstructure of the tungsten surface induced by action of H plasma is shown in Fig. 35.15(b). The surface structure is very different from that obtained
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(a)
(b) Figure 35.15 SEM image of tungsten surface after 15 exposures to (a) Xe plasma stream, and (b) H plasma stream.
in the case of Xe plasma. H plasma causes severe surface cracking. The cracks divide the surface into separate plates. There is no any evidence of melt motion or melt bubbles. The exposed tungsten surface consists of small flakes. The last fact shows that H plasma may cause the well-known brittle destruction of the tungsten surface in the form of flakes. 35.4.9 Conclusions on testing materials in plasma-gun facilities Tungsten and copper targets have been tested with hot Xe plasma (T = 30–50 eV) formed near the target surface due to collision of a supersonic Xe plasma stream with the solid target. The same materials have been tested also with a H plasma
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stream having similar energy density to the Xe one. Plasma-induced erosion and surface damage were studied. The experimental results can be summarized briefly as follows: • Copper and tungsten erosion caused by material evaporation, sputtering, and droplet injection (the erosion mechanisms leading to target mass loss) is about 0.1 µm per shot of Xe or H plasma. • Hot Xe or H plasma produces a melt layer at the exposed target surface. • Under the action of a plasma stream, copper melt is splashed from the exposed target area. Erosion of copper due to melt movement is about 1 µm per shot of H plasma. Xe plasma causes much less splashing of copper melt. • Splashing of tungsten melt is practically absent. • The microstructures of target surfaces exposed to Xe and H plasmas are quite different. For copper, a H plasma causes melt boiling, producing open cavities at the exposed target surface. A copper target irradiated with a Xe plasma is entirely covered with surface waves. For tungsten, a H plasma causes severe cracking of the surface. A Xe plasma causes considerably milder cracking. A H plasma produces small flakes at the tungsten surface, causing brittle destruction of the tungsten. A Xe plasma produces a wavy structure on the tungsten surface, consisting of bubbles. These results show that surface damage induced by Xe plasma differs from that induced by H plasma. One important observation is the variety of erosion mechanisms under highintensity plasma exposure for materials such as copper and tungsten. The erosion is not only due to normal physical sputtering. It also depends on the effectiveness of the vapor shielding, which, in the case of Xe bombardment and the conditions in these experiments, is quite effective. Thus normal sputtering is not the only erosion mechanism, though the overall mass losses from Xe and from H are measured to be of the same order of magnitude. Concerning implications of these results for DPP EUV devices, the following points are concluded. Xe damage at the surface is quite distinct from that due to other gases such as H. The details of surface damage are relevant, since the experiments presented here produce the same net energy deposition as that found in DPP devices. A Xe self-shielding effect should be expected during operation of DPP devices, and thus melt motion can be expected in certain regions on DPP electrode surfaces. The net energy deposited into the materials tested in the MK-200 plasma guns is between 1.5 and 2.5 J/cm2 , resembling conditions in DPP electrode regions exposed to high heat flux. More importantly, the experiments conducted with the MK-200 system studied the interaction of the He plasma over a long time (≈10– 20 µs) compared to the characteristic time (≈20–50 ns) of the plasma pinch in a DPP device, in which melting occurs, providing for accelerated testing equivalent to 1000 shots in a DPP device.
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The next section will extend the simulated experiments discussed above to experiments testing candidate materials in an actual DPP device. The DPF device was chosen for the tests, and a summary of the results is given in the next section. 35.5 Modeling and Testing Condenser-Optic Response Critical to the performance of future EUV source systems is how operation of the source affects the region near and around the condenser 1 (C1) optic, that is, the collector optics. Degradation of the condenser optics is presently one key challenge for existing and future EUV source systems that will need to perform at frequencies greater than 5 kHz to reach powers near and above 100 W at intermediate focus (IF), meeting HVM demands. Operation under these conditions will lead to heavy electrode erosion and surface contamination, and even with debris mitigation schemes, condenser optics will face nontrivial degradation problems. Degradation of collector optics includes EUV-induced processes (e.g., oxidation, carbonization), and erosion and deposition of debris from various components in EUVL devices. Materials solutions will not likely lead to a factor 10–100 improvement in EUVL source performance. However, understanding of the C1 optic’s response to the operation of the source and debris mitigation schemes can lead to a window of opportunity for integrated solutions with respect to C1 optics that will ultimately result in significant improvements in EUVL source performance. In order to address these issues one must complement debris mitigation efforts with a thorough, directed, fundamental, and pragmatic study of the behavior of condenser-optic material surfaces under high-power EUV source conditions. This can only be done by careful diagnosis of the condenser-optic region (COR) in existing EUV source devices. Fundamental understanding of the effects EUV radiation and additional particle interactions have on plasma-facing condenser mirrors can lead to the design of advanced collector-optic materials that possess unique surface properties extending the condenser optic (CO) lifetime and enhancing EUV source performance. In DPP devices, generation of EUV light is collected by grazingincidence mirrors (GIMs), as stated earlier. Synergy in environmental conditions can have significant effects on GIM performance. For example, how singly charged fast ions and neutrals created at the source induce surface damage of candidate optical materials interacts with OOB radiation heating of the GIM surface. Such synergistic effects can be studied and candidate materials tested with experimental facilities such as IMPACT at the Argonne National Laboratory (ANL). Other facilities conducting condenser-optics erosion studies include the University of Illinois at Urbana-Champaign and the ETS source at Sandia National Laboratory at Livermore. Figure 35.16 shows a schematic of characteristic debris GIMs are exposed to. One of the outstanding issues with DPP source devices for EUVL is the lifetime of the C1 optics. The lifetime is currently defined as the loss of EUV reflectivity of about 10% after operation with about 1011 shots. The fabrication characteristics and component properties of Mo/Si multilayer mirrors (MLMs) are determining
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Figure 35.16 Schematic of various debris that interacts with a GIM surface in a DPP device. A typical GIM consist of a single thin-film layer with high EUV reflective properties.
factors for the reflective intensities of the C1 mirrors in LPP systems. The design of MLMs includes the choice of the optimum layer period as well as control of compressive versus tensile stresses. Optimization of these parameters as well as maintaining low surface roughness and using interface engineering29 results in increased C1 optic lifetime and greater mean reflective intensities for lithography. Additional issues include interlayer mixing. In DPP EUV-source devices, GIMs are applied. These can consist of thin films of high-EUV-reflectivity materials (e.g., Ru, Mo, Pd). Understanding erosion mechanisms as well as additional thermodynamic and radiation-induced mechanisms is critical in the design of GIM materials for HVM operation. In addition, diagnosis of the environmental conditions that mirror surfaces are exposed to is critical to the advancement of GIM design. However, any materials improvement will have to be coupled with debris mitigation schemes near the source, due to the high heat load that electrodes at the source will be exposed to under HVM operation. In addition, understanding and diagnosis of the COR will be important for determining which erosion mechanisms will dominate at the surface. For example, OOB radiation can lead to local heating of the GIM surface. Therefore, the effect of fast ions and neutrals at the GIM surface must be taken into account under these conditions. This chapter summarizes key particle-surface interactions important for the design of GIM surfaces for HVM DPP EUV devices. Near-surface composition modifications in multicomponent systems (MCSs) from ion bombardment have been observed from many alloy systems, both in the solid and in the liquid state.30–37 A number of nonthermal and thermally activated mechanisms can exist when a MCS is irradiated. All of these mechanisms work synergistically, leading to changes in the near-surface region—a region important
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in determining the lifetime of condenser-optic materials under EUV-source system conditions. Conceptually, the phenomenon of bombardment-induced compositional changes is simplest when only nonthermal processes exist, such as preferential sputtering (PS) and collisional mixing (CM). PS occurs in most MCSs due to differences in binding energy and kinetic energy transfer to component atoms near the surface. CM of elements in MCSs is induced by displacement cascades generated in the MCS by bombarding particles/clusters and is described by a diffusion model. Irradiation can accelerate thermodynamic mechanisms such as Gibbsian adsorption (GA), or segregation, leading to substantial changes near the surface with spatial scales of the order of the sputter depth (a few monolayers). GA results from thermally activated segregation of alloying elements to surfaces and interfaces, reducing the free energy of the alloy system. Typically, GA will compete with PS, and thus, in the absence of other mechanisms, the surface reaches a steady-state concentration approaching that of the bulk. However, when other mechanisms are active, synergistic effects can once again alter the near-surface layer, and complex compositions can result.38,39 These additional mechanisms include radiation-enhanced diffusion (RED) due to the thermal motion of nonequilibrium point defects produced by bombarding particles near the surface; and radiation-induced segregation (RIS), a result of point-defect fluxes, which at sufficiently high temperatures couples defects with a particular alloying element, leading to compositional redistribution in irradiated alloys in both the bulk and near-surface regions. Additional mechanisms include ion-induced mixing and preferential recoil implantation. All of these mechanisms must be taken into account in the design of proposed advanced materials, in addition to considering other bombardment-induced conditions (clusters, HCIs, neutrals, redeposited particles, debris, etc.).39 35.5.1 Erosion and redeposition at condenser-optic material surfaces Optic material surfaces will be eroded via sputtering by slow and fast ions from the expanding postdischarge EUV source plasma. For a He-Xe discharge, for example, sputtering will occur due to physical sputtering by He and Xe ions. The source design should seek to minimize erosion by choice of geometry and optic materials, and possibly by optimizing the plasma constituents (e.g., He/Xe ratios). The net sputter erosion rate of any surface depends critically on the balance between gross erosion and redeposition. Gross physical-sputter fluxes depend on the incident particle fluxes and energy, the latter primarily determined by sheath acceleration. Redeposition occurs due to ionization of sputtered atoms by the plasma electrons and subsequent transport of those ions back to the surface via collisions with the incoming plasma. Net erosion rates approaching zero are possible under some plasma and material conditions.
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Sputtering erosion and redeposition have been extensively studied in fusionpower research. The ANL REDEP code10 package is the world’s leading code for predictive simulations of plasma-surface interactions including erosion and redeposition, and will be used for EUV source studies. This code package contains hundreds of models for the relevant erosion and redeposition processes and has been extensively validated with experimental data. As stated earlier, the conditions near collector optics are believed to be characterized by a relatively warm plasma (Te ≈ 20–30 eV) and low to moderate electron density (∼100–1000 times less than the source density). Such plasma conditions at the optical surfaces are actually similar to fusion edge conditions with regard to ion and electron temperatures and density ranges. Because of ANL’s extensive experience in this area, we have access to and can readily implement any additional process models relevant to EUV optical-surface sputtering and transport. One additional task is the characterization of an admixture plasma (viz., He and Xe) expanding toward the GIM surfaces. The expertise at ANL and contacts with other experts in the field facilitate our ability to effectively and efficiently implement plasma edge models. 35.5.2 Condenser-optics materials testing Experimental facilities such as IMPACT at ANL, shown schematically in Fig. 35.17, can test candidate mirror materials under intense charged-particle irradiation. IMPACT consists of a well-collimated ion source with an energy range between 50 and 5000 eV, fluxes of 1011 –1017 ions/cm2 s, and incident angles from normal incidence to about 60–70 deg with respect to normal. Base pressures are attainable down to 10−10 Torr with gas inlets for controlled impurity desorption/adsorption experiments. In addition, an in situ heating design can vary the sam-
Figure 35.17 The QCM-DCU system in the IMPACT experiment at ANL.
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ple temperature from ambient conditions to about 1000◦ C. IMPACT currently has a quartz-crystal-microbalance–dual-crystal-unit (QCM-DCU) diagnostic system for in situ real-time total-erosion measurements and has additional in situ metrology, including low-energy ion scattering spectroscopy (LEISS), Auger analysis, and x-ray photoelectron spectroscopy (XPS), for multicomponent erosion measurements. The sample is fixed on a rotatable manipulator, whose rotation axis lies in the plane of the sample surface. This allows for angle-of-incidence measurements on the irradiated surface. In addition, the sample holder includes an in situ ultrahigh vacuum (UHV) heater system with a thermocouple located underneath the sample for temperature-variation tests. The heater is equipped with a set-point controller with the capability of also setting the heating rate (K/s). This is important because various microstructures and surface morphologies depend on the local surface condition. The sample sits in a stainless steel cup, allowing for exchange of samples in vacuo with a manipulator and transfer lock system. When the sample is removed from the ion beam, the beam is collected by a Faraday cup for beam profile analysis. The Faraday cup consists of four small pinholes about 0.125 mm in diameter and 2 mm apart. In situ diagnosis is important for several reasons. A surface under ion irradiation is actively changing during the exposure dose. For example, RIS will drive certain target components to the surface, while RED will drive them away from the surface. Adsorbates will be active on a given surface according to the surface kinetics and thermodynamics, and their role in mechanisms such as sputtering and reflection can be assessed only by actively interrogating the surface irradiated. Accelerated testing of candidate GIMs or MLMs can be done with ion sources affording a large range of ion-bombardment fluxes and long-term electron-gun exposures. IMPACT also is equipped with an in situ UHV heater providing for thermal annealing tests while the sample’s surface is diagnosed and for simulating OOB radiation heating effects. This chapter presents initial experiments in IMPACT on total single-component erosion by use of the QCM-DCU diagnostic system. Figures 35.18(a) and (b) show results of total-sputtering measurements for Ar+ and Xe+ bombardment at normal incidence for energies ranging from 200 to 5000 eV. The results are compared with well-known experimental data, thus serving as good calibration references for the setup in IMPACT. The QCM-DCU technique works by depositing a quantity of eroded material on a gold-covered quartz crystal oscillator. The oscillator vibrates at a fundamental frequency of about 6 MHz. As mass is deposited on the surface of the oscillator, its frequency decreases. The measurement of total physical sputtering is very sensitive; therefore, a dual-crystal unit is applied. The unit works by one oscillator monitoring the eroded material and the other the background frequency. The frequency difference is then utilized in the calculation of the sputtering yield. Attention is paid to several important factors: the sticking coefficient of known species to the collector surface of known surface composition, the collecting solid angle, and the resputtering of collected material by fast reflected ions or neutrals. Surface compositions are taken from previous surface analysis results.
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(a)
(b) Figure 35.18 Sputtering yield of copper bombarded by singly charged (a) Ar, and (b) Xe, at normal incidence in the IMPACT experiment at ANL.
35.5.3 Oblique-incidence erosion of Ru bombarded by Xe+ The physical sputtering yield of Xe+ bombardment of ruthenium at 45 deg was measured in IMPACT. The incident particle energy ranged from 500 to 1000 eV, and the results are shown in Fig. 35.19(a). The sputtering yield rises from about
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(a)
(b) Figure 35.19 Sputtering yield of Ru bombarded by (a) Xe plasma stream, and (b) H plasma stream.
0.1 Ru atom/ion at 500 eV to about 0.4 Ru atom/ion at 1500 eV. Xe+ bombardment shows no indication of nonlinear erosion. This is because the binary collision approximation (BCA) based code ITMC is used to model the system for a number of incident particle energies. The model implemented in the ITMC code is con-
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sistent with the linear sputtering model. There is very good agreement between the model and experimental data, and thus we do not expect the Ru yield to rise nonlinearly with temperature. For a GIM, the measurements of oblique incidence of fast ions (e.g., Xe+ ) are of interest due to the solid angle collecting EUV light, which provides for very oblique angles in incidence for fast, singly charged ions, as shown in Fig. 35.19(b). In these measurements a Ru oxide layer was assumed to deposit on the collecting crystal of the QCM-DCU diagnostic. This assumption needs further investigation using postexposure surface analysis. 35.6 Conclusions Plasma-facing EUV-source device materials will need to be carefully designed to stand up to the harsh environment they will be exposed to. Electrode materials must be designed to provide erosion resistance and good thermal conductivity. Highdensity plasmas in DPP devices will lead to serious erosion challenges as HVM conditions are attained. However, with proper electrode design and robust debris mitigation schemes, some opportunity exists for operation in HVM. Condensermirror optics face the same challenge. The mirror surface will have to be designed to contend with incident debris, highly energetic singly charged and multicharged particles, and fast neutrals. More importantly, the synergy of such fluxes combined with background impurities and OOB radiation will ultimately decide the fate of plasma-facing mirrors. This is mainly dictated by the specification of the condenser-optic lifetime for the collector optics. This specification requires that only a 10% loss in EUV reflectivity occurs over 30,000 operating hours. Proper design coupled with debris mitigation schemes will enable emerging lithography technologies to operate under HVM conditions. This goal can be attained in timely fashion by designing well-diagnosed, controlled off-line experiments, such as the IMPACT experiment, to understand synergistic erosion mechanisms that can lead to advanced mirror designs. References 1. A. Hassanein, V. Sizyuk, V. Tolkach, V. Morozov, T. Sizyuk, and B. Rice, “Simulation and optimization of DPP hydrodynamics and radiation transport for EUV lithography devices,” Proc. SPIE 5374, 413–422 (2004). 2. A. Hassanein, V. Sizyuk, V. Tolkach, V. Morozov, and B. Rice, “HEIGHTS initial simulation of discharge produced plasma hydrodynamics and radiation transport for extreme ultraviolet lithography,” J. Microlithogr. Microfab. Microsystems 3(1), 130–138 (2004). 3. A. Hassanein and V. Morozov, “Development of comprehensive and integrated model for IFE cavity dynamics,” Argonne National Laboratory, Report ANLET/02-04 (2002).
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4. V. Sizyuk and A. Hassanein, “Hydrodynamic phenomena of gas-filled chamber due to target implosion in IFE systems,” Argonne National Laboratory, Report ANL-ET/02-26 (2002). 5. V. Tolkach, V. Morozov, and A. Hassanein, “Development of comprehensive models for opacities and radiation transport for IFE systems,” Argonne National Laboratory, Report ANL-ET/02-23 (2002). 6. A. Hassanein and V. Morozov, “Chamber wall response to target implosion in inertial fusion reactors: new and critical assessments,” Fusion and Engineering Design 63-64, 609–618 (2002). 7. A. Hassanein and I. Konkashbaev, “Comprehensive physical models and simulation package for plasma/material interactions during plasma instabilities,” J. Nucl. Mater. 273, 326–333 (1999). 8. A. Hassanein, “Prediction of material erosion and lifetime during major plasma instabilities in tokamak devices,” Fusion and Engineering Design 60, 527–546 (2002). 9. J. N. Brooks, “Modeling of sputtering erosion/redeposition—status and implications for fusion design,” Fusion and Engineering Design 60, 515–526 (2002). 10. V. Barabash, A. G. Baranov, T. A. Burtseva, et al., “Damage of refractory metals and carbon-based materials under simulation of the thermal influence at plasma disruption,” Fusion and Engineering Design 18, 145–150 (1991). 11. T. A. Burtseva, A. A. Drozdov, A. A. Gervash, et al., “Effect of high heat plasma fluxes on the new C-C composites, different metals and coatings for ITER plasma facing components,” Proc. 18th Symposium on Fusion Technology, Karlsruhe, Germany, 235–238 (1994). 12. A. Makhankov, V. Barabash, I. Mazul, and D. Youchison, “Performance of the different tungsten grades under fusion relevant power loads,” J. Nucl. Mater. 290-293, 1117–1122 (2001). 13. F. Scaffidi-Argentina, V. Safronov, A. Arkhipov, et al., “Erosion mechanisms and products in graphite targets under simulation disruption conditions,” J. Nucl. Mater. 283-287, 1111–1115 (2000). 14. A. V. Burdakov, M. N. Chagin, V. V. Filippov, et al., “On a possibility of explosive material erosion under conditions of ITER disruption event,” J. Nucl. Mater. 233-237, 697–700 (1996). 15. J. Linke, H. Bolt, R. Duwe, et al., “High heat flux simulation experiments with improved electron beam diagnostics,” J. Nucl. Mater. 283-287, 1152– 1156 (2000). 16. T. Tanabe, V. Philipps, K. Nakamura, et al., “Examination of material performance of W exposed to high heat load: Postmortem analysis of W exposed to TEXTOR plasma and E-beam test stand,” J. Nucl. Mater. 241-243, 1164–1169 (1997). 17. S. Deshka, C. García-Rosales, W. Hohenauer, et al., “Manufacturing and high heat flux loading of tungsten coatings on fine grain graphite for the ASDEXupgrade divertor,” J. Nucl. Mater. 233-237, 645–649 (1996).
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18. V. Engelko, R. Kurunov, I. Landman, B. Ljublin, L. Smirnov, and H. Würz, “Test of divertor materials under simulated plasma disruption conditions at the SOM electron beam facility,” Proc. 18th Symposium of Fusion Technology, Karlsruhe, Germany, 367–370 (1994). 19. J. G. Van der Laan, “Effects of pulsed-laser radiation on first-wall materials,” J. Nucl. Mater. 162-164, 964–969 (1989). 20. J. G. Van der Laan, M. Akiba, A. Hassanein, M. Seki, and V. Tanchuk, “Prediction for disruption erosion of ITER plasma facing components: a comparison of experiments and numerical results,” Fusion and Engineering Design 18, 135–144 (1991). 21. I. V. Fedorchenko, Ed., Powder Metallurgy: Materials, Technology, Properties, Application Areas, Naukova Dumka, Kiev, Ukraine, p. 624 (1985) (in Russia). 22. CMW, Inc., “Tungsten-Copper Elkonite!R Materials,” www.cmwinc.com/ TechInfo/cuwelk.htm. 23. CMW, Inc., “THERMKON!R Heat Transfer Materials,” www.cmwinc.com/ TechInfo/thermkon.htm. 24. OSRAM SYLVANIA, “Chemical & Metallurgical Products—Tungsten Copper Powders,” www.sylvania.com/pmc/chem/tmp.htm. 25. ZENTRIX Technologies, www.zentrix.com. 26. Spectra-Mat, Inc., www.spectramat.com. 27. A. Hassanein, T. Burtseva, J. N. Brooks, I. Konkashbaev, and B. Rice, “Candidate plasma-facing materials for EUV lithography source components,” J. Microlith. Microfab. Microsys. 3(4), 529–536 (2004). 28. V. Safronov, N. Arkhipov, V. Bakhtin, et al., “Material erosion and erosion products under plasma heat loads typical for ITER hard disruptions,” J. Nucl. Mater. 290-293, 1052–1058 (2001). 29. S. Bajt, H. N. Chapman, N. Nguyen, et al., “Design and performance of capping layers for extreme-ultraviolet multilayer mirrors,” Appl. Opt. 42(28), 5750–5758 (2003). 30. J. P. Allain, M. Nieto, M. D. Coventry, R. Stubbers, and D. N. Ruzic, “Studies of liquid-metal erosion and free surface flowing liquid-metal retention and diffusivity at the University of Illinois,” Fusion and Engineering Design 72(1-3), 93–110 (2004). 31. M. Terasawa, Z. A. Insepov, T. Sekioka, A. A. Valuev, and T. Mitamura, “Sputtering due to Coulomb explosion in highly charged ion bombardment,” Nucl. Instrum. Methods Phys. Res. B 212, 436–441 (2003). 32. J. P. Allain and D. N. Ruzic, “Measurements and modeling of solid-phase lithium sputtering,” Nucl. Fusion 42(2), 202–210 (2004). 33. N. Q. Lam and G. K. Leaf, “Mechanisms and kinetics of ion implantation,” J. Mater. Res. 1(2), 251–267 (1986). 34. N. Q. Lam, S. Tang, A. M. Yacout, L. E. Rehn, and J. F. Stubbins, “Ion beam modifications of near-surface compositions in ternary alloys,” Nucl. Instrum. Methods Phys. Res. B 59(2), 889–892 (1991).
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35. N. Q. Lam and H. Wiedersich, “Modifications of subsurface alloy composition during high-temperature sputtering,” J. Nucl. Mater. 103, 433–437 (1981). 36. N. Q. Lam and H. Wiedersich, “Bombardment-induced segregation and redistribution,” Nucl. Instrum. Methods Phys. Res. B 18, 471 (1987). 37. R. A. Johnson and N. Q. Lam, “Solute segregation in metals under irradiation,” Nucl. Instrum. Methods Phys. Res. B 13(10), 4364–4375 (1976). 38. P. Sigmund and A. Oliva, “Alloy sputtering at high fluence: preferential sputtering and competing effects,” Nucl. Instrum. Methods Phys. Res. B 82, 269– 282 (1993). 39. P. Sigmund and N. Q. Lam, “Alloy and isotope sputtering,” Mat.-fys. Meddelelser Kongel. Danske Videnskab. Selskab 43, 255–349 (1993). For a biography of author V. Bakshi, see Chapter 1. Biographies for the other authors of this chapter were not available.
Chapter 36
Origin of Debris in EUV Sources and Its Mitigation David N. Ruzic Contents 36.1 Introduction 36.2 Source Terms 36.2.1 Theoretical considerations 36.2.1.1 Estimation of J 36.2.1.2 Estimation of G, F, and I 36.2.2 Experimental evidence 36.3 Standard Mitigation Techniques 36.3.1 No mitigation 36.3.2 Addition of a foil trap only 36.3.3 Presence of a background gas only 36.3.4 A flowing background gas 36.3.5 A foil trap and a background gas 36.4 Mitigation through Plasma-based Secondary Ionization 36.4.1 Experimental ionization fraction 36.4.2 Effect of the plasma on debris 36.4.3 Plasma and biased collimation 36.4.4 Pulsed plasma operation 36.4.5 Magnetic field 36.4.6 Other effects 36.4.7 Plasma-mitigation conclusions 36.5 Mitigation through Manipulating the Optical Elements 36.5.1 Gibbsian segregation 36.5.2 Active plasma cleaning 36.5.3 Theoretical analysis Acknowledgments References 957
958 958 958 959 960 962 969 969 970 970 973 974 976 977 978 979 983 984 984 985 985 985 989 990 991 991
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36.1 Introduction Particle emission is an unavoidable consequence of using a plasma to generate photons. These particles will interfere with the collection mirrors for the EUV radiation. Low-energy atoms from sputtered material or condensable fuels such as Sn or Li can deposit on the mirrors. Higher-energy ions and charge-exchanged neutral atoms can sputter, implant, and roughen the mirrors. Both of these effects reduce the reflectivity. This chapter describes the sources of the energetic and condensable particles, analyzes mitigation schemes aimed at reducing their flux to the mirrors, and offers two new ideas to mitigate their effect on the mirror’s surface. While this chapter deals most directly with DPPs, many aspects are relevant for LPP systems as well. 36.2 Source Terms 36.2.1 Theoretical considerations Consider the plasma source shown in Fig. 36.1. Though a dense plasmas focus (DPF) is drawn, this section applies equally to any DPP, such as a Z pinch or vacuum arc. A dense pinch plasma is produced close to the inner electrode of the source. During the pinch, energetic fuel ions are created in the dense hot plasma and then move outward in all directions as the plasma expands. A fraction q1 of
Figure 36.1 Schematic of a DPF and a foil trap collimator. The first collection element (CE) in this case would be a grazing-incidence EUV mirror.
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these ions strike the inner electrode, and an independent fraction q2 strike the outer electrode, producing low-energy sputtered atoms from each electrode. In addition, some of the ions incident on the electrodes reflect from the surfaces as neutral atoms, creating a source of medium-energy fuel atoms. Another fraction, q3 , of the highly energetic ions produced in the pinch travel the same path as the collected photons that are produced, and head straight toward the first collection element (CE1). This is not an exhaustive list of debris sources. Sudden heating of the electrodes can lead to atomic vaporization, ablation of molten material, or other effects. Let J equal the number of energetic fuel ions produced in one pulse. Then G = number of sputtered atoms produced = q1 J Ya + q2 J Yc , where Ya is the sputtering yield of the anode, and Yc is the sputtering yield of the cathode. Note that a DPF works independently of the bias on the electrodes. The inner electrode can be the anode or the cathode. Other DPP sources, such as a Z pinch, only have one electrode closer to the pinch plasma, but still have multiple surfaces that can be sputtered. In either case, G sputtered atoms will be produced. Let Ra and Rc equal the reflection coefficients for energetic particles striking the anode and cathode, respectively. Then F = number of fast reflected gas atoms = q1 J Ra + q2 J Rc . The number of energetic ions proceeding directly to CE1 is I = q3 J. The magnitudes of these quantities can be estimated for a DPF similar to that made by Cymer Inc.1 or in laboratory experiments at the University of Illinois, with the geometry shown in Fig. 36.1—though other sources would be similar. In fact, the same estimates apply to the XTS 13-35,2 manufactured by XTREME technologies and installed at the University of Illinois. 36.2.1.1 Estimation of J There are two methods to estimate a maximum value for J . The first is through energy conservation. Say 5 J of energy goes into the pulse. This number is quite reasonable for the XTS 13-35, where similar numbers have been measured. Experience with plasma guns in general has shown that the energy taken away by the electrode coolant system approximately equals the energy going into the device. This implies that almost all of the energy from the pulse turns into ohmic heating or into photons or energetic particles that lose their energy to the electrodes. Obviously some fraction of the energy is not returned to the electrodes, or there would be no energetic debris to worry about mitigating! Say the maximum amount that could be unaccounted for is 25%. That would imply that at most 25% of the energy could have turned into energetic particles and photons that could travel away from
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the pinch region, or 50% turned into energetic particles and photons traveling all directions, since the solid angle the electrodes intercept is at best 2π (50%). To be able to produce approximately 100-eV photons, the electron temperatures, Te , must be on the order of 30 eV. Since these plasma are very dense and self-compress quickly, high ionization states of the fuel occur. The desired EUV light comes from Xe9+ through Xe11+ or Sn6+ through Sn13+ . A given radiating ion may be reexcited many times during the brief pinch duration. Finally, the plasma begins to expand and cool—reducing the charge state through recombination. In this process a certain number of fast electrons are expelled, causing a charge imbalance. This results in a Coulomb explosion, which then accelerates the ions away from the pinch region.3 Instabilities can also cause ion emission. Measurements4 and modeling5 have shown that the average energy from our XTS 13-35 source is 8 keV (Xe+ ). For the Illinois Debris-Mitigation for EUV Applications Laboratory (IDEAL) DPF, the energy was a bit less (3 to 5 keV). Using 8 keV, we can make an estimate for J with the assumption that the total energy going into energetic particles is 2.5 J. Note that 2.5 J = 4.0 × 1019 eV. Thus J = 5 × 1015 ions at 8 keV. An alternate method to calculate the maximum possible value of J is to consider the total volume of gas swept up by the pinch. A 1-cm-diameter cylinder 5 cm deep has an approximate volume of 4 cm3 . At a pressure of 35 mTorr, which is the gas feed pressure, the total number of gas molecules in that volume that could all be part of the pinched plasma is another estimate of J . Using the relation number density (in cm−3 ) = 3.3 × 1016 × P (in Torr), we have J = 4.6 × 1015 ions. This estimate is for a temperature of 300 K. Different geometries, temperatures, and pressures would change this number, but it is of the same magnitude as given by the energy estimate. I will use an average value of 5.0 × 1015 energetic ions for J . Note that the actual value of J may be lower. Less of the input energy may be conveyed to the particles, more energy may go to radiation, there may be much lower ion energies produced, and/or all the input fuel atoms may not get ionized or trapped. All estimates of the debris source will be made in terms of J , so the remaining calculations can be scaled as needed. 36.2.1.2 Estimation of G, F, and I At this point we must assign actual materials to the electrodes and fuel. To match the IDEAL experiment, I will assume the working fuel gas is Ar and the electrodes are Cu. Data also will be provided for W electrodes and Xe, Sn, and Li fuels. The ions that are produced in the pinch will show a large distribution of charge states. In fact, the temperature and density of the pinches are optimized to produce
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the maximum amount of inband (13.5 nm) radiation. For Xe, this is Xe9+ through X11+ ; for Sn it is a broader range centered around Sn10+ . For Li the line required is from Li2+ . The high charge state of the pinch ions is what is largely responsible for the high energies. They are accelerated away from the pinch plasma during its aftermath by the faster electron exodus. This is why both the cathode and the anode of such devices show sputtering. The typical plasma sheaths produced have a potential drop equal to approximately 3.5 times the electron temperature, on top of any potential still left on the electrodes. The potential of the plasma will rise to be the highest potential in the system, so these effects are additive. If the pinch is produced with maximum efficiency, the current will be at a peak and therefore the voltage on the electrode will be near zero. It is important to note that the instantaneous potential drop between the hot plasma and nearby material surfaces such as the electrodes or mirrors can be much higher than 3.5Te . In LPPs, the initial interaction of the laser beam with the target causes an energetic electron pulse whose magnitude depends on the pulses’ shape, energy density, and power density. These electrons will elevate the potential of the target and cause ions to be accelerated from the target during the aftermath of the plasma. A similar phenomenon happens in a DPP, causing fast electrons to leave, which effectively accelerate ions to higher energies. In our IDEAL facility we used an Ar-fueled DPF with Cu electrodes to simulate an EUV plasma. In the most benign case, where there is no left-over potential on the cathode and some superthermal initial electron ejection, we may expect an approximate 100-eV potential difference between the plasma and the electrode. The sputtering yield for 100-eV Ar on Cu is approximately 0.3.2 However, the more likely case is where the Ar ions will be multiply charged and accelerated by Coulomb repulsion. Those that head toward the electrodes could impact them with 1 keV. The sputtering yield for 1000-eV Ar on Cu is approximately 3.0. The reflection coefficient for 1000-eV Ar is roughly 0.05. The energy reflection coefficient happens to also be approximately 0.05.7 Estimating the solid-angle fractions q1 + q2 = 0.5 and q3 = 0.5, then to a rough first approximation the condensable and energetic particles produced in one pulse on a Cu-electrode DPF powered with Ar can be characterized as G = 7.5 × 1015 Cu atoms at 3 eV, F = 0.125 × 1015 Ar atoms at 50 eV, I = 2.5 × 1015 Ar+ ions at 8000 eV. The sputtered atoms (G) and the reflected atoms (F ) are emitted from the surface of the electrodes with a cosine distribution. The energetic ions (I ) are emitted directly toward the collector optics. They have a larger energy because there is a larger distance between the pinch and a physical boundary, which allows for more acceleration by the Coulomb-explosion repulsive electric field. Note that the loss of G Cu atoms from the electrodes per pulse comes both from the anode and from the cathode in a DPF. If we assume that half of the atoms are sputtered from the anode and that the area of the anode that is eroded is a
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ring 1.5 cm in diameter and 0.5 cm wide, the erosion rate of the electrode can be estimated. Using G = 7.5 × 1015 gives an erosion rate of 0.2 nm (about half a monolayer) per pulse. Assuming that net erosion is half of gross erosion, and that the useful lifetime of the anode is reached when approximately 2 mm is eroded, the lifetime of the anode is on the order of 40,000,000 pulses. Other mechanisms such as microarcing may also be responsible for electrode wear, but sputtering alone is also significant. It is instructive to look at other gas and target materials and energies as well. Cu is much too easy to sputter. Relevant sputtering yields gleaned from the collected experimental literature6 are given in Tables 36.1 and 36.2. Note that a Xe-fueled system with a W electrode using the same energy parameters would last approximately 3.6/1.1 times longer due to the sputtering yields. In a Z pinch, where one electrode is intercepted primarily by the ion flux, the expected lifetime would be cut by some fraction. (One-half is used in the following example.) Therefore, the expected lifetime of a W electrode in a Xe-fueled Z-pinch plasma, based on these assumptions, is 40,000,000 × (3.6/1.1) × 0.5 = 65,000,000 shots. Indeed, the lifetimes of the XTS 13-35 electrodes at the University of Illinois were on this order. The first set of electrodes was replaced after approximately 70,000,000 shots and showed a few millimeters of erosion. 36.2.2 Experimental evidence Over the last two years, the IDEAL DPF has been operated at the University of Illinois. More detail on the IDEAL DPF, including an expansion of the results described in this section, can be found in Refs. 8 and 9. The IDEAL DPF is operated between 1 and 50 Hz at a voltage of 3 to 4 kV applied across the switch and plasma load during firing of the device. Figure 36.2 shows a typical I –V waveform trace. Voltage is applied across the coaxial electrodes, leading to surface breakdown and plasma formation across the insulator in phase II. Liftoff and rundown Table 36.1 Sputtering yields for 100-eV ions at normal incidence.
Cu W
He
Ar
Xe
0.06 0
0.3 0.06
0.12 0.015
Table 36.2 Sputtering yields for 1000-eV ions at normal incidence.
Cu W
He
Ar
Xe
0.35 0.023
3.0 0.8
3.6 1.1
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Figure 36.2 DPF waveform current and voltage, illustrating stages of discharge evolution from (I) switch closure, (II) surface breakdown, (III) plasma liftoff and rundown, (IV) pinch phase, and expansion at later times.
of the plasma sheath occurs during phase III, characterized by a large increase in current. The plasma reaches the end of the anode tip and pinches in phase IV, followed by expansion of the plasma into the main chamber. From Fig. 36.2, it is apparent from the I –V trace that the pinch phase occurs early in the current pulse, not achieving maximum compression, which is proportional to I 2 . This is due to the inherent large system inductance limiting the current rise time in conjunction with a modest electrode length. Compared to commercial EUV systems, the IDEAL pulse length is a factor of 5 times longer.10 Shorter pulse lengths are achieved in commercial sources through magnetic pulse compression and insulated gate bipolar transistor (IGBT) switching to arrive at large amplitudes and small pulse widths. However, for generating representative debris the IDEAL system was found to be comparable to reports from industry showing multi-chargestage fast ions and sputtered electrode material. Figure 36.3 shows a representative signal from a gridded energy analyzer (GEA) operating as an ion detector placed just above a quartz-crystal microbalance (QCM). The ion detector can be used as a time-of-flight detector to determine ion energies. Operation at 3 kV shows a peak in the fast-ion signal corresponding to the arrival of 5.5-keV ions. Why this energy? According to the theory section, the ions will be accelerated away from the pinch by the potential difference. While the IDEAL pinch plasmas are not very hot (due to their occurrence well before the current maxima is reached), they do experience acceleration from the potential drop between the central electrode and the grounded detector. At the time of the pinch, the voltage on the center electrode for this discharge was 1870 V. This would imply that the predominant charge state reached in the plasma for Ar was 3+. Certainly
964
Chapter 36
Figure 36.3 Operation at 3 and 2.5 kV shows delay in peak of detector signal and magnitude. Time-of-flight correlation with applied pinch voltage yields estimates of 3+ charge-state Ar ions arriving at the detector position.
a cooler plasma is expected, given the reduced current. To test this hypothesis the experiment was repeated at 2.5 kV. At that voltage, the ion signal peak is shifted to lower energies, indicating the arrival of 4.1-keV ions. During this experiment, the voltage was at 1400 V at the time of the pinch. The ratio of these voltages leads us to conclude that indeed the dominant ion species expelled from the pinch was Ar3+ . This low charge state does not produce the same magnitude of Coulomb explosion that is experienced by commercial devices, and thus the ion energy is primarily due to the existing potential difference in the plasma. There is an additional fast-ion signal from IDEAL that may be present in many DPP systems. The rundown phase of the DPF, or any formation phase for other DPPs, may expel fast ions. We find that the magnitude of these rundown or breakdown ions depends critically on the preionization conditions. With preionization, their magnitude is greatly reduced. Without preionization, their magnitude rivals the magnitude of the pinch ions, though they are only singly ionized and have energy corresponding to the voltage of the electrode during pinch formation. Unlike pinch ions, this component should be able to be controlled by judicious choice of whether to make the center electrode the anode or the cathode and also by geometrical considerations. Evidence of this rundown component can be seen in the IDEAL data shown in Fig. 36.4. Note the difference in signals when preionization is present and when it is not. The second peak represents rundown ions at approximately 3.3 keV. This is close to the potential of the DPF during the rundown phase—little voltage drop has occurred at that point.
Origin of Debris in EUV Sources and Its Mitigation
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Figure 36.4 Time-of-flight ion signals from the GEA, showing a 5.5-keV ion energy peak from the pinch plasma and a 3.3-keV ion energy peak from the rundown phase. With preionization, the peak from the rundown phase is greatly reduced.
Additional evidence for the existence and mitigation of rundown ions through preionization comes from QCM data.11 The oscillator frequency changes as material is added or removed from the crystal surface. A dual-crystal unit is used, where one crystal is always covered and acts as a reference. The frequency difference between them is proportional to the erosion or deposition rate. With no preionization at all, the erosive flux measured by the QCM is larger than it is with preionization present. Further experimental evidence comes from operation of an XTS 13-35 at Illinois. The Xtreme Commercial EUV Exposure Diagnostic (XCEED) experiment began operation in the summer of 2004. The XCEED experimental test chamber is a custom design built to mate to the XTS 13-35 source for diagnostic access. A schematic of the chamber with spherical-sector electrostatic energy analyzer (ESA) access is shown in Fig. 36.5. A more complete description is given in Refs. 4, 8, and 9. The source flows Xe gas into a small chamber, where preionization occurs, initiating a discharge resulting in a Z-pinch plasma column. The self-compression of this column results in heating sufficient to generate Xe8+ to Xe12+ ions capable of emitting EUV light at 13.5 nm. Photons must pass through the debris mitigation tool before exiting the source for collection. A debris mitigation tool is commercially provided by XTREME technologies GmbH. The location of the mitigation region is shown in Fig. 36.5 at the junction between the test chamber and the EUV source adapter. The EUV source emission is monitored using an International Radiation Detectors, Inc. (IRD) Ti/Zr/Si 6/480/50-nm photodiode capable of measuring 13.5 nm. This photodiode is positioned at the 35-deg port. It is used in a single reflection
966
Chapter 36
Figure 36.5 The XCEED test chamber allows diagnostic access at 5-deg increments from 15 to 45 deg off the Z-pinch axis.
system from a 40-bilayer Mo/Si mirror with a 4-nm Si capping layer. The reflectivity is 70%. The mirror is housed behind a 1-mm orifice and backfilled with He gas. This is intended to minimize ion damage to the mirror. The primary diagnostic on XCEED is an ESA12 capable of measuring ion energy and discriminating by charge state. These experiments use a Comstock13 model AC-902B™ with dual microchannel plate (MCP) detectors from Burle Corporation (model CP-618C™).14,15 The analyzer has line-of-sight access to the source through 2¾-in. ConFlat (CF) ports positioned at angular intervals of 5 deg from 15 to 45 deg from the centerline of the pinch. Access at 0 deg is impeded by the beam stop of the debris tool. Current experiments are performed at 20- and 30-deg angles. Data acquisition for the ESA is triggered by the rising light signal from the photodiode. The ESA is mounted on a bellows connection to the chamber for 3D pointing control. A 1-mm orifice located proximal to the ESA limits flow to the diagnostic. It is 97 cm from the pinch. The entrance orifice to the ESA deflector section is 3 mm in diameter, and the total distance traversed by the ions from the source to the MCPs is 150 cm. The layout for the diagnostic is shown in Fig. 36.6. Ions that successfully traverse the distance from the plasma source to the entrance orifice of the ESA are discriminated against based on energy-to-charge ratio. The spherical sectors of the energy analyzer are charged to equal voltages of opposite sign. The inner sector is negatively charged and the outer is positively charged for proper ion deflection. This creates an electric field inside the device, which turns ions through 160 deg of curvature, where they impact MCP detectors. Ions
Origin of Debris in EUV Sources and Its Mitigation
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that are too fast are not turned sufficiently and extinguish against the outer sector wall. Similarly, ions that are too slow are overdeflected and extinguish against the inner sector wall. A sample of the results from this diagnostic is shown in Fig. 36.7. At minimal buffer gas flow (10% of maximum) the primary ion seen is Xe+ . The average energy is 8 keV. The ion emission from the Z pinch is quite forward peaked. Figure 36.8 shows a comparison of the ion flux at 20 and 30 deg. From these data a rough estimate of the forward peaking factor can be made. Approximately twice as many ions come out at 20 deg than expected from an isotropic distribution. Therefore the predicted
Figure 36.6 The ESA is mounted on a flexible bellows with a 1-mm orifice that limits flow and allows differential pumping.
Figure 36.7 Ion energy spectra for 10% of maximum buffer gas flow at 20 deg from centerline at a distance of 97 cm from the pinch.
968
Chapter 36
flux of ions 97 cm away from the pinch is J × 2 = 8.4 × 1010 ions/cm2 . 4π(97)2 The XTS 13-35 was operated in Xe in our laboratory with the following conditions: The voltage drop over the pulse was 4.3 kV. The current through all the capacitors was 10 kA, and the pulse lasted about 0.25 µs. Therefore, these discharges were indeed on the order of 5 J per pulse, and the predictions should be valid. The flux measured is shown in Fig. 36.7. To understand the scale of the figure, the dE energy bins are 1 eV. In other words, there are 9 × 103 Xe+ ions between the energies of 7999.5 and 8000.5 eV. Integrating the energy distribution as half an ellipse and using a peak at 8 keV gives an integrated flux (over all energies) of 8.8 × 107 ions/cm2 at 97 cm from the pinch. The reason the two numbers do not agree is the gas scattering over the path length. The ESA only detects an uncollided flux. During these experiments, the gauge pressure of the gas in the tank was 2 mTorr, which is about 1.4 mTorr of Xe. Using a measured cross section of 1.5 × 10−15 cm−2 for Xe+ in Xe, and the conversion ratio 1 mTorr = 3.3 × 1013 cm−3 , we get uncollided flux = (predicted flux) × exp(−1.4 × 3.3 × 1013 × 1.5 × 10−15 × 97) = (8.4 × 1010 ) × exp(−6.72) = (8.4 × 1010 ) × 0.0012 = 10 × 107 ions/mm2 at the measurement orifice. The agreement of these two numbers is fortuitous. Small errors in the scattering gas pressure could change the number substantially. However, the order-of-
Figure 36.8 Angular dependence of measured 4-keV ion species measured from the Z-pinch centerline, taken at 10% of maximum buffer gas flow rate.
Origin of Debris in EUV Sources and Its Mitigation
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magnitude agreement lends credence to the arguments presented on the origin of the fast-ion signal. 36.3 Standard Mitigation Techniques There are two primary mitigation techniques currently in use. The first is the use of a collimator, often called a foil trap. Though there are a variety of geometries proposed (see Ref. 16, for example), we will consider a foil trap whose thin plates are arranged like the spokes of a wheel from a central hub. The average spacing between spokes is s, the depth of the foil trap plates is c, and the geometrical transmission of the foil trap is t. See Fig. 36.9. The other mitigation technique is simply to have a gas present between the source and CE1. Of course, the techniques can also be combined (see Ref. 17, for example), and usually will be if a foil trap is used, since gas must flow into the chamber to create the source in the first place. However, to analyze the effect of each of these techniques, we will examine each phenomenon independently and then combine the effects. 36.3.1 No mitigation Even though the sputtered neutral atoms and reflected atoms are emitted in a cosine distribution, a large number of those atoms will still make it to some portion of CE1 if no foil trap and no scattering gas are present, since the collection elements are designed to intercept a large solid angle. That fraction should be similar to the collection solid angle for photons, q3 . Therefore the total number of sputtered atoms to arrive at CE1 from one pulse, G0 , is Gq3 , and the total number of fast reflected atoms, F0 , is Fq3 . The number of fast ions to arrive, I0 , is still I , since the factor
Figure 36.9 View of the foil-trap collimator from the EUV source.
970
Chapter 36
q3 was already taken into account in the definition of I . If one wished to allow for the peaking factor of ions, an additional factor of 2 or so should multiply I . To review: G0 = Gq3 , F0 = F q3 , I0 = I. The effectiveness of a given mitigation scheme will be given as a protection factor, which, for example, is the ratio of the number of fast ions that make it through a given mitigation scheme to I0 . 36.3.2 Addition of a foil trap only If a foil trap with transparency t is added to the system, but there is still negligible scattering between the source and CE1, the arrival species change as follows: The sputtered and reflected components drop dramatically, assuming that c s. Let d be the distance between the pinch and CE1, as shown in Fig. 36.1. Then the total number of sputtered atoms to arrive at CE1, Gc , is approximately given by s G c = G0 t . c The geometrical factor s/c comes from calculating the acceptance angle of the foil trap, since for small angles tan θ = sin θ = θ. This angle is independent of d, since if d is increased and c and s stay constant, the numbers of slots in the foil trap must increase. The total number of fast reflected atoms to arrive, Fc , is approximately s F c = F0 t . c The total number of energetic ions (which follow the same trajectory as the photons) to arrive, Ic , is approximately Ic = I0 t. Typical s/c ratios are likely to be 40:1, while t can be as high as 80%. This gives protection factors of 50 for the sputtered atoms and reflected atoms, but only 1.25 for fast ions. 36.3.3 Presence of a background gas only A background gas fundamentally changes the problem from a geometrical calculation to a diffusion calculation, as long as the pressure is large enough that the mean free path for a sputtered neutral atom is much less than the dimensions of the
Origin of Debris in EUV Sources and Its Mitigation
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device. The mean free path for sputtered atoms in a background gas has been the subject of numerous works.18,19 Those calculations show that the mean free path λ for Cu in Ar can be given by λ[cm] =
9.2 . P [mTorr]
So, at P = 35 mTorr—a typical pressure very near the source—the mean free path is sufficiently small for the diffusion approximation to be valid. Other mean free paths have been calculated as well, and the resulting constant in the formula above is shown in the shaded boxes in Table 36.3. The other mean free paths in the table are merely approximations and should not be trusted unless no other data are available. These are not the same mean free paths as the energetic Xe or Ar ions have. As shown earlier, an 8-keV Xe+ has a mean free path of approximately 20 cm at 1 mTorr. Assume there is a constant pressure P in the space between the source and CE1. A single pulse produces G sputtered atoms. These diffuse into a total volume of roughly 2d 3 . There are f pulses per second. Therefore the volumetric source rate is no. f source rate = G 3. −3 cm · s 2d The volumetric loss rate is n no. = D 2, loss rate −3 cm · s
where D is the diffusion coefficient and is the diffusion length. The diffusion length and coefficient for the sputtered electrode atoms are approximately given by D=
π λv0 , 8
Table 36.3 Mean free paths (in mTorr·cm) for low-energy sputtered atoms at 1-mTorr pressure. (in mTorr-cm)
Al
Ti
Cu
W
He
32.6
37.2
38.8
42.1
Ne
6.6
15.5
24.1
35.3
Ar
4.4
6.9
9.2
28.2
Kr
4.3
4.1
5.5
16.4
Xe
4.1
4.0
4.5
7.0
972
Chapter 36
=
d , π
where v0 is the average thermal velocity given20 by v0
T (eV) cm = 1.56 × 106 . s µ(amu)
Setting the source rate equal to the loss rate, we can calculate the average density n of sputtered metal atoms in the intervening space: n=
4Gf . dπ3 λv0
The flux to the walls, , is approximately given by = Dn/, so =
Gf . 2πd 2
Using d = 15 cm, f = 1 kHz, P = 35 mTorr of Ar, and a Cu temperature equal to several times the background gas temperature of, say, 0.1 eV, then n (cm−3 ) = 5.3 × 10−4 G, (cm−2 · s−1 ) = 0.7G. Note that the flux of atoms depositing per pulse is independent of the background gas pressure as long as (1) the pressure is high enough to allow the diffusion treatment to be valid, and (2) the gas does not flow. (Use of a flowing gas will be treated in the next section.) Using the G from earlier and assuming all the Cu atoms stick, the growth rate of a Cu layer on CE1 is about 40 nm/s. A layer of Cu (or W) thicker than about 10 nm will have a significant detrimental effect on the reflectivity. Clearly some mitigation scheme is called for. The calculation of the flux of fast reflected fuel-gas neutrals arriving at CE1 is not necessary, since they will be thermalized due to the collisions with the background gas and therefore become indistinguishable from it. If the only mitigation scheme employed were truly a static gas, all the energetic ions (and energetic neutrals through charge exchange) would still arrive at CE1. They would not be going in their original direction, but since they would primarily undergo forward-peaked scattering, they would still hit the mirror surface somewhere. With an eye toward combining gas pressure with the presence of a foil trap, we can calculate the uncollided flux after traveling a distance x. It is given by −x , I (x) = I (0) exp λin
Origin of Debris in EUV Sources and Its Mitigation
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where I (0) = I , and λin is the mean free path for ion-neutral collisions. Charge exchange has a higher probability, but it does not change the direction of the particle or its energy. The ion-neutral mean free path is given by λin =
1 , ng σin
where σin is the ion-neutral elastic scattering cross section, and ng is the gas density. The ion-neutral elastic scattering cross section has a value of about 3 × 10−16 cm2 at 1 keV for Ar+ in Ar,21,22 and maybe 5 × 10−16 cm2 at 100 eV. Therefore, for P = 35 mTorr we have λin = 3.0 cm. For x = d = 15 cm, we have I (CE1) = 0.0067I = 1.68 × 1013 energetic ions or neutrals per pulse that are uncollided. The flux of energetic ions or neutrals, i , at CE1 is given by i =
I (CE1)f = 0.7I (CE1). 2πd 2
Thus i = 1.2 × 1013 cm−2 ·s−1 for uncollided energetic Ar at 8000 eV and a source operating at 1 kHz. Note that this number of uncollided ions at 15-cm distance from the pinch in a background pressure of 35 mTorr compares favorably with the observed currents in the IDEAL GEA. Only the uncollided flux will make it through the collimator to be detected. From Fig. 36.4 the current on the grid was around 6 mA over a microsecond from a single pulse. Dividing by the outer grid transparencies and taking into account the solid angle subtended, the measured current corresponds to roughly 1.0 × 1010 energetic ions per pulse, almost exactly the predicted number accounting for the repetition rate. So, the protection factor of a background gas without the aid of flow or of a collimator is just 1 for the sputtered material, due to the diffusive nature of the sputtered atoms. It is also 1 for the energetic ion flux, since the gas will merely deflect the ions onto a different region of the collector. Only the reflected fuel atoms will be affected, and they will be thermalized completely, given any reasonable pressure and working distance. 36.3.4 A flowing background gas If the background gas were moving, the bulk flow speed would have to be on par with the diffusive speed of the particles being mitigated to have an effect. Equivalently, the average resident time of the flowing gas would have to be comparable to the diffusion time. The diffusion time constant τ for a sputtered atom to cross a distance d is given by 2 d 1 τ= . π D For Cu traversing a d of 15 cm, we have τ = 3.5 ms.
974
Chapter 36
A flow of S sccm through a chamber of volume V at pressure P has an average resident time τgas of τgas =
P [Torr]V . 760S
For a volume of 25 × 25 × 25 cm, a pressure of 35 mTorr, and a flow rate of 200 sccm, τgas is 3.6 ms. The flux of any species arriving at CE1 is reduced approximately by the factor exp −
τ
τgas
,
where τ is the diffusion time constant for that species. For the sputtered material in our example, the flux of sputtered Cu atoms in a case where there is 200 sccm of Ar at 35 mTorr is now reduced by the exponential to (cm−2 · s−1 ) = 0.7 exp(−0.97)G = 0.26G. This is approximately a factor of 3. At 2000 sccm the sputtered atom flux is reduced to 6.1 × 10−5 G. The effect of the gas flowing on the energetic components is negligible because their resident time in the chamber is so short. If the pressure were higher, say 1 Torr, and the flow kept at 200 sccm, then for the case of 0.1-eV Cu atoms diffusing through 1 Torr of Ar over a 15-cm path length, the diffusion time constant τ would be longer (100 ms). However, the resident time τgas would also be longer by the same factor (it too equals about 100 ms), so the effect on the mitigation would be the same and is independent of pressure. Gas flow is the most effective for droplets or other high-mass, slow components. Even for those components, though, the flow rate, not the pressure, is the important variable. 36.3.5 A foil trap and a background gas When both a foil trap and a background gas are present, the diffusion calculation for the sputtered atoms is essentially unchanged. However, there are now many more surfaces on which to impinge, and therefore any deflection caused by the gas prior to the foil trap will have a marked effect. As long as the smallest dimension of the foil trap, s, is less than the mean free path, the combination of foil trap and gas pressure will prove more effective by far than either system by itself. That is the case for the example included in this work. Diffusion through the foil trap is similar to a conductance problem in the molecular flow regime. For slits of varying width-to-depth ratios, the conductance a is given in the literature.23 For c/s = 10, the conductance is reduced by a factor of 0.2. If the diffusing species did not stick to the surfaces, this factor would be the reduction in the flux. However, in this problem our diffusing species is Cu, which
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has a sticking coefficient S of about 0.5. Therefore each bounce through the channel loses a factor of S from the flux. For a channel with aspect ratio c/s, there are approximately c/s bounces. All told, the flux to CE1 of sputtered atoms, taking into account a stationary background gas and a slotted foil trap c , is c = aS c/s = 2 × 10−4
for S = 0.5 and c/s = 10.
This factor can even be larger if c/s is larger, or if the sticking coefficient S is larger. Only the portion of the energetic particle flux (fast ions and fast chargeexchange neutrals) that is uncollided will make it through. It was calculated previously and is only reduced from the previous calculation by the transmission of the foil trap. Therefore the energetic particle flux, ic , is ic = t i = 0.8 i . If the background gas were flowing, the flux of sputtered atoms would be further reduced by the exponential factor from the previous section. However, the flux of energetic particles would remain unchanged. Therefore the total flux of sputtered atoms from the source (or condensable fuel gas atoms) for a flowing buffer gas and a foil trap is given by f τ aS c/s G. exp − c = τgas 2πd 2 The protection factor for the sputtered atom or condensable fuel gas is just the reciprocal of τ 1 aS c/s . exp − q3 τgas For a 200-sccm flowing background Ar gas at 35 mTorr, a foil trap with 80% transmittance and c/s = 10, a distance of 15 cm, and a sticking coefficient S = 0.5, the protection factor is about 30,000. This number can be greatly increased by improving the geometrical ratio, having a higher S, or increasing the flow rate. The residence time of the gas atoms in a region where they can affect the sputtered flux can also be lowered by flowing gas through the foil trap itself. The fast-ion flux at the collector, ic , for the combination of a flowing gas and foil trap is given by f d tI. exp − ic = λin 2πd 2
976
Chapter 36
The protection factor for the fast ion (and charge-exchanged neutral) is just the reciprocal of d t. exp − λin
For the same conditions listed above, this is approximately 185. It can be greatly increased by increasing the pressure and thereby reducing λin . For instance, doubling the pressure increases the protection factor to approximately 30,000. The flow rate has little to no effect on this component. 36.4 Mitigation through Plasma-based Secondary Ionization Consider Fig. 36.10, which shows a secondary plasma generated in the space between the source and the foil trap. Previous experience18,24 leads us to believe that at 35 mTorr of Ar we will be able to sustain a Te = 2.5-eV plasma with an electron density of 3 × 1011 cm−3 . This will lead to an ionization fraction of 90% for the sputtered neutral flux.19 That figure comes from running the SATIS code, which is a hybrid Monte Carlo and fluid code using a complete set of elastic and inelastic collisions, as well as past experience. At higher pressure, say 300 mTorr, the electron temperature would be similar, but the density less by approximately an order of magnitude.25 At these pressures
Figure 36.10 Schematic view of a DPF with a foil trap collimator and a secondary rf plasma.
Origin of Debris in EUV Sources and Its Mitigation
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the power to the plasma would be capactively coupled, which is much less efficient. On the other hand, the residence time of a sputtered atom in the plasma is increased proportionally to the pressure, so it is not unreasonable to expect a similar degree of ionization, since the density times the residence time is about the same for both cases. The pressure can be optimized for the degree of ionization. Guided by the commercial tools sold for ionized physical vapor deposition (PVD), where the key consideration is the degree of ionization of the sputtered species, pressures in the 60– 75-mTorr range may be optimal. Ionized PVD tools also claim even higher degrees of ionization and sputtered material, approaching 100%. 36.4.1 Experimental ionization fraction An experiment was conducted in IDEAL to determine the ionization fraction. This can be done by making a matrix of four measurements: the QCM can be placed directly under the pinch, or slightly to the side, where it primarily views the rundown portion of the ion signal; and the foil trap can be inserted or not at each of these locations. The complete results of those experiments are published in Ref. 9, but they are summarized below. Consider Table 36.4. The presence or absence of each component is marked. For example, rundown ions cannot be seen when the QCM is on axis, independent of whether or not the foil trap is in place. This experimental data set had to be taken with a relatively low rf power. In the present configuration of IDEAL, care must be taken to keep the coil’s floating potential low enough prevent sputtering of the antenna. If higher rf power were used, sputtering from the coil would be added to the debris components and invalidate the experiment. Experimental values for A, B, C, and D correspond to the slope of QCM data at that setting. The system of equations (X + 0 + Z = A, etc.) can be solved for each debris component, and the ionization fraction is determined from here as well. The factor α is the optical transmission of the foil trap for a diffusive source. The factor γ is a geometrical reduction factor that accounts for the pinch region ions at oblique incidence to the QCM surface. Both α and γ are calculated geometrically. Table 36.4 Matrix of expected signals for each of the experimental measurements. A, B, C, and D are measured quantities. The values of X, Y , Z, and I can then be determined. FT = foil trap. On axis
Off axis
No FT
FT
No FT
FT
Sputtered Cu Rundown ions Pinch-region ions
X 0 Z
(1 − i)αX 0 Z
X Y γZ
(1 − i)αX Y 0
Total
A
B
C
D
978
Chapter 36
The ionization fraction of the sputtered Cu is i. In our case, α is calculated to be ≈0.828, and γ is ≈0.928. Solving the system of equations yields the following formula for I : A−B 1 γ . i =1− + α α (1 + γ)A − B − C + D The other values can be solved for as well. The end results are: Sputtered Cu flux, X = 4.48 (relative units) Rundown ions, Y = −2.26 Pinch-region ions, Z = −2.82 Ionization fraction, i = 0.61 ± 0.03 Note that the Cu flux is the largest contribution to the debris. However, on using a foil trap that intercepts 2π sr, this flux would significantly decrease due to the transmittance. This is consistent with observations in commercial devices that energetic ions are the main sources of mirror degradation.26 The 61% ionization fraction is low due to the small amount of rf power that could be added without sputtering the rf coil. With Faraday shields surrounding the rf coil, higher rf power fractions can be tolerated, achieving a higher ionization fraction while not adding another source of debris. 36.4.2 Effect of the plasma on debris If there is no foil trap present, ions will diffuse in a similar manner to the neutrals. There will be no difference in the deposition rate compared to the gas-only case. What will change is the charge state of the flux arriving at CE1. As described above, 90% (or more) of the sputtered Cu atoms would become ions. This means that they could be intercepted by the foil trap or other structures. The fast reflected neutral component will vanish due to the ionization, and even the fast ions will show some additional attenuation due to scattering interactions with the plasma. Evidence for this last point comes from mounting an ion collector grid in the chamber below the DPF. The grid shows that as the rf input power is increased, the ion signal goes down and the ions slow down as well. Figure 36.11 shows this phenomenon. The top case is the one shown before, where a low-density plasma was present and the pinch ions are clearly seen with 5.5 keV of energy. The second case involves a much denser plasma more confined in the region between the foil trap and the pinch. High rf power is input into the device with the addition of 90 A of dc current through the helicon antenna itself to act as a magnetic shield. These operating conditions yield a plasma with ne = 1011 and a temperature of a few electron volts. Time-of-flight analysis of the measurements shows a reduced ion signal amplitude as well as reduced mean energy. This indicates that some screening of fast ions is occurring merely on account of having a secondary rf plasma in the chamber. This comes about through increased Coulomb scattering. The mean
Origin of Debris in EUV Sources and Its Mitigation
979
Figure 36.11 GEA time-of-flight signal showing how the plasma attenuates and slows the ion signal.
free path decreases with increasing number density. In addition to this, the bulk of the high-energy ions are of the same species as the secondary rf source plasma is, resulting in the largest possible energy transfer during collision events. Both of these effects account for the reduced ion signal measured on the ion collector grid. Additional evidence for the plasma’s effect on the fast ions comes from looking at the QCM signal. Separate data points were taken with virtually no rf power— only enough to provide a minimal preionization signal. The purpose was to still provide the preionization for the breakdown to occur, while not having any plasma in the region where it could ionize the sputtered Cu debris or affect the ion transit. Figure 36.12 shows that turning on the rf plasma decreases the erosion to the QCM. Some fast ions are attenuated by the plasma. 36.4.3 Plasma and biased collimation The most efficient debris barrier, once a secondary ionization source is present, is the use of biased collimation. Figure 36.13 shows two adjacent planes of the radial foil trap. If every other plate is biased positively with respect to the plate between them, an electric field is produced that alternates in sign. This electric field deflects ions that traverse the foil trap. To stop an energetic ion with energy E0 , a relation can be derived among the potential difference V between the plates, the length of the plates (c), and the separation of the plates (s) such that the incident ion shown
980
Chapter 36
Figure 36.12 Pulsing with preionization only and then turning the rf plasma on results in less erosion to the QCM. Increased Coulomb scattering is responsible for a decrease in the number of high-energy ions incident on the surface. In the work presented here, a negative change in slope indicates erosion.
Figure 36.13 A blowup of one slot in a foil-trap collimator where every other foil has an alternate bias.
in Fig. 36.13 will strike the point marked X. The relation is qV (volts) 1 , s= c 2 E0 (eV) where q is in unit charges and will normally equal 1. One problem with this approach is the pulsed nature of the EUV-generating process. During each pulse a fast-electron component is generated, which instantaneously biases the foil trap and masks the alternating electric fields. Likewise, the presence of a plasma may shield out any bias placed on the plates. To actu-
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ally have an electric field present between the plates during the ion transit requires sophisticated timing of a pulse voltage signal to the plates. Nonetheless, application of a secondary plasma between the DPF pinch location and the QCM produced measurable effects on debris deposition at the QCM monitor. Figure 36.14 provides data for the variable-aspect collimator in the 3:1 position for application of low-power rf secondary plasma. The debris deposition rate decreases by 30%. Both of these signals also have an accompanying erosive ion flux present, but are the same for each. The apparent ionization fraction is low due to the very low power and the 3:1 collimator. Placing alternating biasing (+100 V) on the collimator plates produced no measurable effect on deposition or erosion in this experiment, suggesting that the fast ion trajectories were not appreciably altered; this is consistent with the time-of-flight measurements of >4-keV ion energies and the discussion above. At 200-W rf power a significant decrease in deposition is observed when the 5:1 foil trap is inserted as shown in Fig. 36.15. At this higher rf power, the discharge contains more sputtered neutral atoms and becomes deposition-dominated as opposed to erosion-dominated, due to sputtering of the helical resonator coil. However, the effect of the ionizing ability of the plasma in conjunction with the foil trap can clearly be seen. If the timing of the biasing is handled correctly, a 100-V potential difference will deflect even 1-keV ions with an aspect ratio c/s as small as 6.4. Almost any field or spacing is sufficient to deflect the low-energy sputtered atoms, which have now become ions, as shown in Fig. 36.15.
Figure 36.14 The QCM shows measurable reduction in debris during the application of low-power rf secondary plasma with a variable-aspect collimator in 3:1 position.
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Figure 36.15 QCM signal, showing the effect of grounded 5:1 foil trap and rf ionization on debris and indicating >97.5% debris removal rate at very high-power rf.
The flux of sputtered electrode atoms reaching CE1 after high-powered plasma and biased collimation, p , is p = 0.025 c . The factor of 0.025 comes from the 97.5% degree of ionization of the sputtered flux anticipated. As seen in Fig. 36.15, anything that is turned into an ion is blocked by the biased foil trap. This increases the sputtered electrode protection factor by a factor of 40. The flux of energetic particles will depend on the ratio of the uncollided chargeexchange neutrals to the uncollided ions at the foil trap entrance. Any ion beam that transits a volume containing its own species will strike a balance between electron stripping (or ionization by a plasma) and electron capture (charge exchange).27 For a beam that starts at 100% ions, the ratio of energetic ions to energetic neutrals, R+ , after a distance x through a gas with number density n is given by R+ =
σstrip + σCX exp[−(σstrip + σCX )nx] . σCX {1 − exp[−(σstrip + σCX )nx]}
In this case the integrated path length, nx, is large, and the ionization cross section outweighs the stripping cross section. Therefore the ratio of energetic ions to energetic neutrals, R+ , reduces to R+ =
ne σνionization , no σνCX
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since n0 is much greater than ne , and the mean free path for charge exchange is so small (0.54 cm for these conditions)28 that virtually all the uncollided flux chargeexchanges into neutrals. Whatever is left over will be attracted to the biased foil trap. The advantage of the plasma is that the uncollided flux is significantly smaller than if the energetic ions merely passed through a gas. This is due to the Coulomb collisions with the ions in the plasma in addition to the elastic scattering with the neutral atoms. Values from the literature29 suggest that the ion-ion collision rate is on the order of 106 Hz for a plasma with ni = 3 × 1011 cm−3 . The ion–fast-neutral collision rate would be a bit less. This leads to an ion-energetic-species mean free path λii of approximately 5 cm. The combined mean free path λtotal is now less than that predicted before and equals 1.9 cm, from 1 λtotal
=
1 1 + . λii λin
For a distance of 15 cm, the uncollided flux at CE1 with a plasma present, Ip (CE1), is −15 Ip (CE1) = t exp I = 3.0 × 10−4 I, 1.9 where t is the transmission of the foil trap (80%). This is an increase in the protection factor of 18 over not having a plasma present. The flux of the charge-exchanged fast neutrals with a plasma present may be significant. The ionization cross section of very fast charge-exchange neutrals in the plasma is small, due to their short transit times. The uncollided flux that is charge-exchanged due to the presence of the background gas of the same species will travel directly to the mirrors. However, it is still just the uncollided flux that will make such a transit. 36.4.4 Pulsed plasma operation How long does the plasma need to be sustained to have the effects calculated above? The transit time for a 1000-eV Ar across 15 cm is very small—only 0.6 µs. The diffusion time of the ionized sputtered neutrals is much longer. It can be computed from the confinement time τ: 2 1 d , τ= π Da where Da is the ambipolar diffusion coefficient Te , Da = D 1 + Ti
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where D was given earlier. Using an ion temperature after thermalization of 0.05 eV, an electron temperature of 2.5 eV, and a pressure of 35 mTorr, we have τ = 150 µs. The time between pulses at 1 kHz is 1000 µs, so the ions that are created can easily diffuse during this time, even if the plasma is terminated early. Early termination may be beneficial for other reasons. At higher frequencies, even a pulsed plasma will take on continuous characteristics; however, as long as there is a plasma present during some significant portion of the 150 µs following an EUV-producing pulse, mitigation should occur. This leads to the possibility of having the frequency of the secondary-plasma-producing circuit coupled to the EUV-producing plasma. Such a coupling may also mitigate the pulsed-voltage screening effect if the timing can be precise enough. 36.4.5 Magnetic field The addition of a magnetic field confines the plasma, thus raising the electron density. This effect will increase ionization and ion scattering of the energetic species born in the pinch. There could also be an effect on the generation of the sputtered material. In addition, the magnetic field may physically confine the plasma nearer the source and thus reduce the current drawn by the biased foil trap. The effect on the etendue of the source may be prohibitive. Earlier DPF papers30 show that adding a magnetic field to the pinch elongates the luminous region by stabilizing the kink instability. 36.4.6 Other effects The addition of an inductively coupled secondary plasma source would introduce other components into the EUV source chamber and therefore potential sources of impurities. By use of a helical resonator coil with Faraday shields, sputtering of the coil can be reduced significantly. Even without that reduction, the impurities generated from the EUV source itself would dwarf any sputtering form the coil or feedthroughs in a commercial system. It is the proximity of the electrodes to the dense plasma source that causes their erosion. The coil and other structures necessary for the secondary plasma would be much further away from the pinch plasma. The presence of the secondary plasma could influence the breakdown characteristic of the pinch plasma. This could be a beneficial effect and make the preionization step of some DPP schemes unnecessary. On the other hand, it could preclude operation in some breakdown regimes. The timing and voltage characteristics of the secondary plasma will have to be carefully matched to the particular pulsed primary plasma circuit. The effect of the secondary plasma on the EUV light generated by the pinch plasma is expected to be minimal. The plasma will not be hot or dense enough for
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reabsorption of the radiation. The light generated by the plasma will be diffuse and not be of the appropriate wavelengths to be reflected by the optics. 36.4.7 Plasma-mitigation conclusions Debris mitigation by the addition of a dense plasma, a flowing background gas, and a pulse-biased foil trap will reduce the number of particles reaching CE1 significantly. Comparing the final results with the particle load expected with no mitigation (G0 , F0 , and I0 ) for the specific parameters listed in this chapter (including a doubling of pressure in the trap to help attenuate fast ions) gives protection factors for each species of 1,200,000 for sputtered atoms, ∞ for reflected gas atoms, 540,000 for fast ions and charge-exchanged fast gas atoms. The effect for other materials, pressures, gases, and geometries can be calculated given the equations already described. Higher flow rates, for instance, will dramatically reduce the flux of sputtered atoms. 36.5 Mitigation through Manipulating the Optical Elements Another way to “mitigate” debris is to lessen its effect on reaching the optical elements. This can be done by offering a continually replenished sacrificial layer if the flux to the mirrors is primarily erosive, or by continual removal of the deposited material if the flux to the mirrors is primarily depositive. 36.5.1 Gibbsian segregation There is an observed tendency of certain solutes in solid solutions to migrate from a bulk intermixed state and accumulate at imperfections, grain boundaries, and interfaces. This phenomenon is called Gibbsian segregation. Since the sputter depth— the characteristic length sputtered atoms are sputtered from—is only a few monolayers (0.2–1 nm) of material (whereas the EUV reflection properties are associated with depths of 1–2 wavelengths into the material, that is, 13.5–27 nm), there is an opportunity for Gibbsian segregation to result in enhanced surface properties. For example, high-reflection Ru could be alloyed with a sputter-resistant material, such as tungsten (W, ∼2%), or a massive segregating material, such as gold (Au, ∼2%), to form a shallow, high-surface-energy layer to protect the reflection layer (Ru). Or highly segregating Cu could be added in a small percentage to be sputtered preferentially. Alloy and segregation-layer combinations even could be selected for self-healing diffusion and migration processes to repair surface damage and protect from debris impact. In a reference case, W-capped Ru, EUV rays are able to penetrate this shallow surface layer due to their high energy and are subject to reflectivity from the bulk ruthenium material.31
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The primary mechanism of surface enrichment is diffusion of one species through the bulk lattice medium. In addition, there are crystal imperfections (point defects, line defects, and 2D defects) and grain boundaries, which serve as solute conduits for delivering material to the surface of a material. The driving force for segregation is the difference in chemical potential between the surface and the bulk for a given component. Equilibrium is achieved when the total free energy (including contributions from the bulk and surface regions) is minimized at a given temperature; thus the optimal surface segregation depends on the thermodynamics (temperature) and the crystal structure (closed-packed orientation). Figure 36.16 illustrates the concept. The selvedge and near-surface characteristics are important for estimating the EUV reflectivity for total external reflection, which must be satisfied for reflection with minimal attenuation in the bulk material. There are binary, ternary, and quaternary alloy configurations to maximize the surface binding energy, to provide sacrificial material (to be lost due to preferential sputtering), and/or to enhance thermodynamic transport properties for regenerative healing. The surface mole fractions will depend on the free-energy minimization between the host and solute elements. Initial code investigations of a hypothetical 100%-segregated material indicate that there is a slight reduction in reflectivity due to the presence of the surface layer. For the reference cases of Ru-W and Mo-W, the reduction is 2–5%, depending on the angle of incidence. These results are shown in Fig. 36.17. Initial estimates of the effect of segregated layers on lifetime for an ideal segregated surface are impressive. For the case of a pure Ru collector with EUV incident at 20 deg (relative to the surface plane), 100–1000-eV He+ and Xe+ ions (emitted from the Z pinch during maximum compression) will sputter approximately 0.3 Ru atoms per incident ion. The presence of a 0.5-nm W segregation layer on top of the Ru reduces the Ru sputtering yield to zero, effectively shielding the mirror surface from ion damage. Figures 36.18 and 36.19 show the sputtering yields of W and Ru for such a surface as a function of Xe and He impact energy, respectively. A bare Ru surface is shown for comparison in both figures. Some segregated surface W atoms are sputtered, while displaced Ru atoms from the bulk lattice are trapped inside the bulk due to the segregated capping layer. This process occurs even at 1000-eV Xe impact energies and is illustrated in Fig. 36.20.
Figure 36.16 Illustration of an erosion-resistant, self-healing Gibbsian-segregated collector alloy. The selvedge surface region is marked by deviations from the bulk lattice spacing.
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Figure 36.17 Reflectivity versus grazing angle for segregated Ru- and Mo-W alloys at 0.5 nm.
Figure 36.18 Code simulations for sputtering yield at 20-deg Xe grazing incidence for pure Ru and for Ru with a segregated 0.5-nm W capping layer. Note zero Ru sputtering with W layer.
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Figure 36.19 Code simulations for sputtering yield at 20-deg He grazing incidence for pure Ru and for Ru with a segregated 0.5-nm W capping layer. Note zero Ru sputtering with W layer.
Figure 36.20 Illustration of trapping phenomena, where a substrate Ru or Mo atom is displaced by high-energy debris, but cannot tunnel the surface segregation layer.
These results indicate that if the regenerative transport processes (bulk, grain, crack diffusion) and surface renormalization are faster than the erosion time scale (i.e., the average time between large energy sputtering events), then the collector optic could be self-repairing. Estimates of these quantities depend greatly on the activation energy for segregation along a grain boundary, Ea . For Ea = 0.6 eV, the flux rate of atoms to the surface is 1020 cm−2 s−1 . This is orders of magnitude above any loss rate from a sputtering flux. However, there are still many unanswered questions, such as the effect of surface roughness, the ability of ma-
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terial to segregate through impurities, and whether an easily diffusible sacrificial alloy material that is only one or two atoms thick would indeed offer superior lifetime. Experiments at the University of Illinois are underway to test this concept. In addition, such segregation properties will enhance the collector mirror surface’s resistance to active cleaning techniques to remove passive carbon and oxygen layers (even Sn and Li vapor deposition). 36.5.2 Active plasma cleaning If condensable fuels are used in an EUV-producing device such as Sn or Li, the protection factor required against their diffusion to the mirror surface will be enormous. Most likely there will still be a significant flux of Sn or Li vapor ultimately reaching the grazing-angle mirror surface. Therefore a mechanism to remove the Sn or Li atoms is needed. Low-energy discharge plasma etching could be used to preserve the collector mirror’s integrity by actively removing the deposited material. Sn vapor contaminant deposits with thermal energies, has a low heat of sublimation, and binds only weakly to collector surfaces. There are various halide etchants that could etch Sn selectively. Li vapor also deposits with thermal energies but has a strong affinity to form compounds. However, Li also has a high vapor pressure and could be removed thermally or allowed to diffuse toward sacrificial trapping sites. In either case, low-temperature plasma can be used to continuously knock off weakly bound, deposited atoms with low-energy ions and neutrals. Since this active cleaning is a statistical process, involving surface binding energies, plasma energy, broadband light illumination, and the mirror substrate temperature, the rate coefficients for Sn or Li removal can be adjusted for an optimal condition. If a low-mass particle, such as H or He, is used for the cleaning process, then damage to the underlying mirror substrate can be minimized. The presence of a very thin Sn or Li layer on the mirror surface could be beneficial to mitigate mirror substrate erosion from high-energy debris impacts. A few monolayers of fuel vapor left on the mirror substrate surface will have a small EUV attenuation effect, since the distance (0.2–1.0 nm) is less than the wavelength. The small attenuation loss due to this layer could be surpassed by the gain in collector erosion resistance, since the Sn layer will act as an erosion shield and sputter guard or the Li will act as a sacrificial layer to be sputtered. Therefore, continuously bombarding the collector surface with the weak plasma could control the fuel vapor layer to a manageable level without harming the substrate beneath, and extend the lifetime of the collector optic. Such a system is illustrated schematically in Fig. 36.21. Experiments are underway at the University of Illinois in a new facility called SCOPE (Surface Cleaning of Optics by Plasma Exposure) to test the effects of active plasma cleaning to remove Sn and Li deposition from collector optics.32 A theoretical treatment of the problem is given in the next section.
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Figure 36.21 Illustration of continuous collector Sn management system. A weak plasma source is driven in the intramirror space to drive low-energy H or He onto the surface.
36.5.3 Theoretical analysis A system where thermal Li deposits on a temperature- and voltage-controlled mirror surface while simultaneously being bombarded by Li ions and by a He cleaning plasma has been simulated. Full details for both Sn and Li can be found in Ref. 33. The energy and, to a good extent, the density of the secondary He plasma are the only controllable parameters in this analysis. The evaporative and energetic Li flux will be determined by the particular EUV system being analyzed. A He plasma can be generated with a density of around 1012 cm−3 , with the energy of He ions striking the surface controlled by the biasing of the mirror. The directed ion flux is given by = nν. Figure 36.22 shows that the secondary He plasma allows complete control over the net erosion or deposition of the Li layer. With no plasma, or at the very low end of the energy or density range, Li builds up on the surface at or near a rate of 4 monolayers every second. However, with a slight increase in He plasma density or incident ion energy, we can achieve steadystate conditions or even remove Li at relatively high rates. Figure 36.22 shows that a low He plasma density of 1010 cm−3 would require a mirror bias between 200 and 300 eV. At 1011 cm−3 , the energy required is between 25 and 50 eV. At higher densities the He+ energy can be 25 eV or even less. It should be noted that at such low energies the sputtering data used in the model become less reliable, because the binary-collision approximation becomes less accurate at lower energies. From a practical standpoint, it may also be easier to control the Li layer thickness with a lower density due to the steep nature of the 1012 -cm−3 curve in Ref. 22.
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Figure 36.22 The requirements for He plasma density and incident He ion energy to maintain a steady-state thickness of Li on the surface.
Acknowledgments This work represents the efforts of many talented and creative persons in the PMI research group. Dr. Brian Jurczyk deserves special mention for his exceptional energy and devotion to this project. The work was funded under a research grant from INTEL Corp., SRA 03-159, under the capable and supportive supervision of Dr. Robert Bristol. References 1. See Chapter 12 of this volume. 2. XTREME technologies GmbH, www.xtremetec.de, Göttingen, Germany. 3. P. Mora, “Plasma expansion into a vacuum,” Phys. Rev. Lett. 90(18), 185002 (2003). 4. E. L. Antonsen, K. C. Thompson, M. R. Hendricks, et al., “XCEED: XTREME commercial EUV exposure diagnostic experiment,” Proc. SPIE 5751, 1192– 1202 (2005). 5. J. B. Spencer, D. A. Alman, D. N. Ruzic, and B. E. Jurczyk, “Dynamics of a laser produced plasma for soft x-ray production,” Proc. SPIE 5751, 798–807 (2005). 6. H. H. Andersen and H. L. Bay, “Sputtering yield measurements,” in Sputtering by Particle Bombardment I, R. Behrish, Ed., Springer-Verlag, Berlin, 145–218 (1981).
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7. D. N. Ruzic, “Fundamentals of sputtering and reflection,” Chapter 3 in Plasma Handbook of Processing Technology, S. M. Rossnagel, J. J. Cuomo, and W. D. Westwood, Eds., Noyes, Park Ridge, NJ (1990). 8. B. E. Jurczyk, E. Vargas-Lopez, M. N. Neumann, and D. N. Ruzic, “Illinois Debris-Mitigation EUV Applications Laboratory (IDEAL),” Microelectron.Eng. 77, 103–109 (2005). 9. E. Vargas-Lopez, B. E. Jurczyk, D. N. Ruzic, and R. Bristol, “Origins of debris and mitigation through a secondary RF plasma system for discharge-produced EUV sources,” Microelectron. Eng. 77, 95–102 (2005). 10. I. V. Fomenkov, R. M. Ness, I. R. Oliver, et al., “Optimization of a dense plasma focus device as a light source for EUV lithography,” EUV Source Workshop, Santa Clara, CA (March 2002). Proceedings available at www.sematech.org. 11. J. P. Allain, D. N. Ruzic, and M. R. Hendricks, “Measurements and modeling of D, H, and Li sputtering of liquid lithium,” J. Nucl. Mater. 290–293, 180–184 (2001). 12. F. R. Paolini and G. C. Theodridis, “Charged particle transmission through spherical plate electrostatic analyzers,” Rev. Sci. Instrum. 38, 579–588 (1967). 13. Comstock Inc., Oak Ridge, TN, www.comstockinc.com. 14. D. Rogers and R. F. Malina, “Optimization of the performance of a tandem microchannel plate detector as a function of interplate spacing and voltage,” Rev. Sci. Instrum. 53, 1438–1441 (1982). 15. Burle Electro-Optics, Sturbridge, MA, www.burle.com. 16. L. Shmaenok, “Filter for extreme ultraviolet lithography,” U.S. Patent 6,359,969 (2002). 17. H. M. Visser, R. L. Sandstrom, T. H. J. Bisschops, V. Y. Banine, and J. Jonkers, “Lithographic projection apparatus equipped with extreme ultraviolet window serving simultaneously as vacuum window,” U.S. Patent 6,576,912 (2003). 18. D. R. Juliano, D. N. Ruzic, M. M. C. Allain, and D. B. Hayden, “Influences on ionization fraction in an inductively coupled ionized physical vapor deposition device plasma,” J. Appl. Phys. 91, 605–612 (2002). 19. D. R. Juliano, “Modeling and measurements of an ionized physical vapor deposition device plasma,” Ph.D. Thesis, Dept. of Physics, Univ. of Illinois at Urbana-Champaign (2000). 20. D. N. Ruzic, Electric Probes for Low-Temperature Plasmas, AVS Monograph Series, New York (1994). 21. D. N. Ruzic and S. Cohen, “Total scattering cross-sections and interatomic potentials for neutral hydrogen and helium, and some noble gases,” J. Chem. Phys. 83, 5527–5530 (1985). 22. M. A. Lieberman and A. J. Lichtenberg, Principles of Plasma Discharges and Materials Processing, Wiley, New York (1994). 23. J. F. O’Hanlon, A User’s Guide to Vacuum Technology, 2nd ed., Wiley, New York (1989).
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24. K. M. Green, D. B. Hayden, D. R. Juliano, and D. N. Ruzic, “Determination of ionization fraction and plasma potential using a quartz crystal microbalance and a gridded energy analyzer in an ionized magnetron sputtering system,” Rev. Sci. Instrum. 68, 4555–4560 (1997). 25. R. B. Turkot, Jr., and D. N. Ruzic, “Time- and space-resolved radio-frequency plasma electron energy distributions from a displacement-current-based electric probe diagnostic,” J. Appl. Phys. 73, 1–7 (1993). 26. G. D. Kubiak, “Condenser reflectance loss mechanisms in EUVL source illuminators,” 3rd International EUVL Symposium, Miyazaki, Japan (November 2004). Proceedings available at www.sematech.org. 27. L. A. Haynes, J. P. Kelly, and D. N. Ruzic, “Neutral atom modeling of the TFTR first wall, pump ducts, and neutral beams,” Fusion Technol. 33, 74–83 (1998). 28. B. Chapman, Glow Discharge Processes, Wiley, New York (1980). 29. D. L. Book, NRL Plasma Formulary, Naval Research Laboratory, Washington, D.C. (1987). 30. G. Gerdin, F. Venneri, and K. Boulais, “A scaling law for macroscopic stability of the mather-type plasma focus,” Plasma Physics and Controlled Fusion 31(9), 1341–1363 (1989). 31. R. D. Chaudhari and A. Miller, “Kinetics of segregation,” in Surface Segregation Phenomena, P. A. Dowben and A. Miller, Eds., CRC Press, Boston (1990). 32. M. Neumann, H.-J. Shin, D. N. Ruzic, and B. Jurczyk, “Evaluating advanced fuel candidates in Surface Cleaning of Optics by Plasma Exposure (SCOPE),”Proc. SPIE 5751, 1125–1136 (2005). 33. D. A. Alman, H. Qiu, J. Spencer, and D. N. Ruzic, “Surface cleaning and mirror lifetime modeling of a lithium-based extreme ultraviolet light source,” (submitted for publication). David N. Ruzic is a professor in the Department of Nuclear, Plasma and Radiological Engineering at the University of Illinois at Urbana-Champaign. He joined the faculty in 1984 after receiving a Ph.D. in Physics from Princeton University and doing postdoctoral work at the Princeton Plasma Physics Laboratory. His research centers on the interaction of plasmas with materials; applications include magnetic fusion energy as well as microelectronic processing. Professor Ruzic has a passion for teaching, particularly about energy sources, because he gets to blow something up in almost every class.
Chapter 37
Erosion of Condenser Optics Exposed to EUV Sources Leonard E. Klebanoff, Richard J. Anderson, Dean A. Buchenauer, Neal R. Fornaciari, and Hiroshi Komori Contents 37.1 Introduction 37.2 Early Work on Condenser Erosion 37.2.1 Debris studies from the electric capillary discharge source 37.2.2 Erosion mitigation 37.3 Condenser Erosion Observations in the ETS 37.4 Condenser Erosion Study Systems After the ETS 37.4.1 Experimental methods for condenser erosion studies 37.4.2 Results and discussion 37.4.3 Conclusions from the Sandia condenser erosion studies 37.5 Erosion Studies of EUVA 37.5.1 Fast-ion characterization 37.5.2 Xe-ion exposure experiments 37.5.3 Fast-ion mitigation in the EUVA experiments 37.5.4 Conclusions from EUVA work 37.6 Work in Other Laboratories Acknowledgments References
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37.1 Introduction EUVL is a leading candidate for integrated circuit (IC) chip manufacturing below the 45-nm node.1 The technical basis for the approach is the use of a much smaller wavelength, 13.5 nm (92.5 eV), than is used in current manufacturing (193–248 nm). The very small radiation wavelength allows for much higher imaging resolution at relatively small numerical aperture (NA), all with an acceptable depth of field. Since the initial development of EUVL in the early 1990s, followed by the much more intensive development effort conducted by the Virtual 995
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National Laboratory (VNL) in collaboration with the EUV Limited Liability Company (LLC), an important challenge to the technology has been the development of a commercially viable EUV light source. The source of 13.5-nm radiation must provide sufficient EUV flux to enable high-volume manufacturing (HVM): the production of one hundred 300-mm-diameter wafers per hour while being highly reliable. Other contributors have discussed the types of EUV sources (all based on localized plasmas) that have been developed, including their spectral output, stability, size, and other operating characteristics. In this chapter, the focus will be on the degradative effects on optics directly exposed to plasma sources of EUV radiation. In particular, the tendency of the plasma to physically remove optical coatings, a process we call erosion, will be discussed. There are two distinct types of commercially viable EUV sources: laserproduced plasmas (LPPs) and discharge sources.2 In an LPP source, an intense laser beam (typically Nd-YAG, 1064 nm) is directed onto a target. The target can be solid, liquid, or gas. Under intense laser radiation, the target is dissociated and vaporized into a highly ionized plasma. Electron acceleration within the plasma (producing continuum radiation) as well as fluorescence from ionized atomic species leads to radiative emission over a broad range of wavelengths from the IR to the soft-x-ray. Of particular interest for EUVL is that the emission can also take place near 13.5 nm. Much work3 in the 1980s and early 1990s was performed on solid targets such as gold, tungsten, and tin, although it was very quickly realized that in addition to creating large numbers of EUV photons, the sources produced a large amount of debris consisting of vapor and particles from the solid target. This debris produced undesirable deposition on collecting optics and plasma diagnostic equipment. This debris-induced deposition is a serious limitation to the use of solid targets as a reliable source of EUV radiation. In an effort to circumvent the problem of debris-induced deposition, a great deal of work4 has focused on laser plasma sources using targets composed of liquid or frozen Xe, the idea being that once the Xe was volatilized by the laser beam, the gaseous Xe could not deposit on the collecting optics. This expectation was in fact realized, and Xe LPP sources have since been the focus of a great deal of work. However, experience has shown that it is still possible to generate condensable debris from a Xe LPP source if the nozzle producing the condensed Xe flow is degraded by exposure to the plasma. A second type of source is generally termed a discharge-produced plasma (DPP). In a DPP source, an electrical discharge is struck in the target medium, producing a plasma that emits EUV radiation. DPP sources include those based on a capillary electric discharge, as well as those based on a Z pinch.2 If a condensable target material is used in these discharge sources, large amounts of target material can be deposited on collector optics, degrading reflectivity. Even if a noncondensable target material is used (such as Xe), degradation of the electrodes by plasma operation can also lead to deposition at the collector optics. As EUV sources have developed, in some cases it has been possible to completely eliminate the deposition of foreign materials onto optics collecting the EUV
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radiation. In the case of an LPP source, this debris elimination has been achieved by using a filament-jet Xe source in which the Xe target is produced as a solid frozen rod (filament) of Xe. The rod can be made stable at large distances (5 to 10 cm) from the source nozzle, allowing the plasma to be created by the laser beam well away from the nozzle hardware. This arrangement eliminates debris coming from plasma-induced degradation of the nozzle. However, it has been found5 that there is another damage mechanism that becomes predominant when deposition of debris is completely eliminated. That damage mechanism is erosion of the multilayer coatings on the collector optic. By necessity, the first collector optic must directly face the plasma in order to collect as much EUV light as possible. This plasma-facing optic, typically the only optic in the lithographic system that directly views the plasma, can suffer rapid loss of coating when exposed to it. This chapter will focus exclusively on the problem of the erosion of EUV multilayer coatings on plasma-facing condenser optics. Other authors have discussed the history and progress of minimizing the deposition of foreign materials (debris) onto the condenser. A third mechanism for condenseroptic degradation—namely, the EUV-induced degradation of the condenser by the interaction of EUV photons with trace amounts of water vapor or hydrocarbons in the system,5 leading to oxidation or carbonization – will not be discussed. One type of condenser optic consists of alternating layers of Mo (∼28 Å) and Si (∼40 Å) deposited on a water-cooled substrate. The erosion of these layers leads to loss in reflectivity. Figure 37.1 shows a calculated plot of the EUV reflectivity of a multilayer-coated optic as a function of the number of layer pairs deposited on the substrate. For zero added pairs, the reflectivity is negligible, because the normal-incidence EUV reflectance for all materials is essentially zero. As layer pairs are added to the substrate, the reflectivity increases until approximately 40 pairs are added, at which point the reflectivity does not increase further. Erosion results in the removal of layers from the optic. From Fig. 37.1, it can be seen
Figure 37.1 Theoretical plot of reflectance of a Mo/Si-coated mirror as a function of the number of bilayer pairs (reprinted from Ref. 5).
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that while the optic is tolerant of the removal of approximately 10 bilayers, with further removal the reflectivity drops dramatically. This loss in reflectivity is the primary degradation caused by the erosion process. An additional difficulty for an EUVL tool occurs if this erosion produces nonuniform losses in the condenser reflectivity. Such nonuniformities will degrade the quality of the exposure at the wafer plane. This problem will be discussed later in examining the influence of condenser erosion on the operation of the Engineering Test Stand (ETS). The remainder of this chapter is organized as follows. In Sec. 37.2, we review early observations of the erosive effects of plasma exposure. In Sec. 37.3, the observations of condenser erosion during the operation of the ETS will be reviewed. The erosive phenomenon observed in the ETS motivated a research project, sponsored by International SEMATECH, into the causes of this erosion. This project examines the species emanating from a high-power Xe LPP and the nature of the erosive process. The studies will be reviewed in Sec. 37.4. There has also been work through the EUVA consortium on the problem of condenser erosion. This other work will be reviewed in Sec. 37.5. Section 37.6 briefly touches on work in other laboratories. 37.2 Early Work on Condenser Erosion Of the potential sources that have been studied, the electric capillary discharge source6 was one of the smallest and simplest. Previous work on the EUV electric capillary discharge source showed a consistent increase in power generation and a reduction in debris generation over several years of development.6–8 However, there remained a significant problem of erosion for optics directly viewing the discharge plasma. 37.2.1 Debris studies from the electric capillary discharge source Studies of debris from the electric capillary discharge source and its mitigation using a gas curtain are now summarized. The intent of the gas curtain was to alter the trajectory of the electrode debris enough to prevent it from depositing on or sputtering plasma-facing condenser optics (see Fig. 37.2). To do this, a jet of gas flowing perpendicular to the axis of the lamp imparted transverse momentum to the debris, deflecting it enough to miss the condenser. For these experiments, the gas curtain was a round supersonic jet formed by flowing He through a diverging nozzle. Helium was used because it was determined to be the best compromise between deflection efficiency and EUV absorption losses. A laboratory dedicated to the development of the gas-curtain debris mitigation system was constructed at Sandia National Laboratories. This lab features robust pumping and gas-flow capabilities. The experimental chamber is shown in Fig. 37.3. The witness plate was located 14 cm from the source, which was the approximate distance of the condenser optics in the ETS. The ratio of the output of
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Figure 37.2 Schematic showing the gas-curtain concept.
Figure 37.3 Experimental chamber for gas-curtain studies.
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the two EUV detectors indicated in Fig. 37.3 measures the reflectivity of the multilayer condenser optic as a function of time, independent of changes in the lamp output. The 1-in.-diameter diffuser was located 1 in. from, and was coaxial with, the nozzle. Two large pumps were incorporated into the system. An Aerzon V2000 two-stage Roots-based pump was used on the diffuser, and an Aerzon HV9000 three-stage Roots-based pump was used on the chamber. The He gas throughput was 760 Torr·l/s; the ambient He pressure was approximately 22 mTorr. The mitigation efficiency of the gas curtain was determined by analysis of witness plates exposed to 1 million pulses both with and without the gas curtain operating. The witness plates were 1-cm-square Si substrates coated with 20 Mo/Si layer pairs. The source was operated at 500 Hz, 1500 V, and ∼5-Torr Xe pressure with a 1-µs pulse width, yielding a peak current of about 3.5 kA. The lamp was outfitted with 80%/20% W/Cu electrodes. 37.2.2 Erosion mitigation An analysis of the witness plates using Auger depth profiling typically reveals the amount of vapor debris deposited during an exposure run. For these erosion Auger analyses, the multilayer was sputtered through to the Si substrate to determine if any erosion had occurred during the test. Figure 37.4 is a plot of the depth profile for the case without the gas curtain. The analysis reveals that only 3 of the original 20 layer pairs remained after 1 million pulses. Because of the significant amount
Figure 37.4 Auger sputtering results for the witness plate exposed without the gas curtain operating.
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of erosion that took place, no conclusion could be drawn regarding the rate of deposition on the witness plate without the gas curtain. By contrast, Fig. 37.5 reveals that only the Si capping layer and perhaps part of the first Mo layer were eroded with the gas curtain operating. The mechanism for erosion mitigation using the gas curtain was not elucidated in these experiments, as debris mitigation was the primary aim. In particular, the relative contributions of He gas flow and the 22-mTorr He background were not determined. Figure 37.6 shows the near surface of the witness plate from Fig. 37.5. This plot shows a moderate amount of both tungsten and copper deposited on the surface of the witness plate with the gas curtain running. While at first glance this would seem to imply that the gas curtain is not working to deflect the vapor debris, a look at the geometry of the experimental setup reveals a more plausible explanation. Figure 37.7 is a side view of the gas-curtain geometry. Figure 37.7(a) shows the exclusion zone where debris generated by the lamp heading toward the witness plate would be intercepted by the gas-curtain jet. Most debris generated and traveling within this exclusion zone would be deflected away from the witness plate. Figure 37.7(b) highlights a zone where debris generated from the front electrode could circumvent the jet and be deposited on the witness plate. The tungsten and copper seen in Fig. 37.6 are believed to be deposited via this mechanism. Near the end of this work, Langmuir-probe measurements were made at the same position as the witness-plate samples that showed erosion. These plasma measurements were made as an initial attempt to determine if sputtering by the Xe
Figure 37.5 Auger sputtering results for the witness plate exposed with the gas curtain operating.
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Figure 37.6 Near-surface composition for witness plate exposed with gas curtain operating.
(a)
(b) Figure 37.7 (a) Exclusion zone where the gas curtain jet intercepts debris generated at the lamp heading toward the witness plate. (b) Zone where debris generated at the front electrode can circumvent the jet and deposit on the witness plate.
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could account for the observed erosion. Although further work would be needed to make the findings more quantitative, the measured plasma temperature of approximately 25 eV at this position could support a sheath voltage drop of 150 V (due to the high mass of Xe ions). Ions from the plasma would be accelerated across this sheath and impact the substrate with sufficient energy to cause sputtering. The probe measurements were also used to infer a Xe-ion fluence of approximately 4 × 1017 ions/cm2 during the 1 million plasma shots. Combined with calculated values for Xe sputtering yields, to within an order of magnitude, such a Xe flux could account for the observed erosion rate via physical sputtering. The mitigation of the erosion through the use of a He gas curtain may arise because of the lower sputtering yields and lower sheath voltage drop for a He plasma. 37.3 Condenser Erosion Observations in the ETS The ETS9 is a prototype EUV exposure tool that was constructed at Sandia National Laboratories in Livermore, California, through the EUV LLC program. The purpose of the ETS was system learning in the areas of source, stage, sensors, optics, and environment. The optical layout of the ETS is shown in Fig. 37.8. The source of EUV was a spray-jet Xe LPP source excited by a high-power [three chains, 500 W (timeaveraged) per chain] Nd-YAG laser built by Northrup Grumman. The conversion efficiency (CE) of the spray-jet Xe LPP was typically ≈0.2%. The first optical element was C1, a water-cooled Si substrate with 40 Mo/Si bilayers deposited on
Figure 37.8 Optical layout of the ETS.
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them. The plasma-C1 radial distance was typically ∼10 cm, although this distance varied azimuthally. The solid angle subtended by the C1 optic was approximately 2.1 sr. The C1 optic was the only optic that directly viewed the plasma. The C1 optical array is shown in more detail in Fig. 37.9. It contained six individual Mo/Si optics called petals. The petals could be individually shuttered to shield them from unnecessary EUV exposure during setup and testing, and to understand how each optical channel propagated through the ETS lithographic system. Amongst the C1 petals was a Mo/Si witness sample. The sample was watercooled and exposed to the plasma directly during EUV imaging tests, as well as during ETS condenser erosion experiments. The sample would be removed, as desired, and analyzed with sputter Auger depth profiling to count the Mo/Si layers remaining on the witness sample. A limitation of the witness sample was that, while of reasonable physical extent in the radial dimension, it provided only limited lateral resolution. Hence, the witness sample was a poor indicator of the uniformity of erosion. Figure 37.10 shows results of experiments collected with the witness sample over the course of many months of ETS operation. The data are plotted as bilayers removed versus plasma shot count. Although there is considerable scatter in the data, due in part to source instabilities, it is clear that erosion was observed, at a bilayer removal rate of ∼1 bilayer removed per 15 million shots. To provide context for the interpretation of this result, under ETS exposure conditions it would require ∼45 million shots to expose a single 300-mm-diameter
Figure 37.9 C1 condenser optic assembly with Mo/Si witness sample.
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wafer, assuming an EUV dose per shot such as exists in the ETS, and assuming a 5-mJ/cm2 resist.10 This fact, combined with the reduced reflectivity predicted in Fig. 37.1 as bilayers are removed, points to a serious lifetime problem for the C1 optic. It is important to note that there was no effort made in the ETS to mitigate such erosion. Therefore, the result of Fig. 37.10 is a worst-case scenario for the spray-jet Xe LPP source. Nonetheless, erosion degradation at the C1 optic was the greatest maintenance problem experienced with ETS operation. During one day of setup and testing, the source was operated as a filament target. During that time, the erosion rate measured at the witness sample increased to 0.82 bilayers removed per million shots. The ETS source was not operated again as a filament jet to minimize damage to the condenser. In anticipation of lifetime problems with the C1 condenser element, four identical C1 assemblies were made. One of the petals from the first set was removed after 300 million shots, and an EUV reflectance characterization was made. The EUV reflectance at one point on the mirror is shown in Fig. 37.11. The relative reflectivity R/R0 had dropped by ∼20%. Furthermore, the period of the reflectivity wiggles in the wings of the envelope had changed, indicating reduced thickness of the multilayer stack (i.e., erosion). The data of Fig. 37.11 are generally consistent with an erosion rate of ∼1 bilayer per 15 million shots, as reported in Fig. 37.10. During the operation of the ETS, it became clear that there was a degradation of exposure uniformity at the wafer plane. Figure 37.12 shows a plot of the dose uniformity across the field at the wafer plane for each of the six individual petals A–F. Ideally, the wafer-plane dose should be flat (no variation) to within ∼2%. However, large nonuniformities in dose delivered to the wafer (∼10%–30%) were observed. Some channels, in particular, were severely affected, whereas others were only mildly affected. Initially, it was unclear where in the optical train C1–M4 the problem lay. However, a series of tests suggested that the problem lay in a nonuniformity with which the C1 optic reflected EUV radiation. In a definitive test, the actual C1 petals A and E were switched and reinstalled in the ETS, and the dose uniformity data collected again. The nonuniformity problem tracked the
Figure 37.10 Bilayers of Mo/Si removed plotted versus number of plasma shots.
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physical switching of the petals, thereby exonerating the rest of the optical system. A photograph of the C1 assembly set 2, after 150 million shots, is shown in Fig. 37.13. It is clear that there are large variations in erosion. The lighter areas roughly correlate with Si left as the outer layer, whereas the darker areas roughly correlate with Mo. In some areas, for example on petal A, the multilayers have been completely removed. It remains unknown what the origins are of the striking nonuniformities in Figs. 37.12 and 37.13. However, the data in Figs. 37.11 and 37.12 indicate that well before the reflectivity of the C1 element dips below unacceptable levels (∼10% or so), the exposure nonuniformity, caused by nonuniform erosion, becomes intolerable.
Figure 37.11 Reflectance of the C1 condenser optic before and after exposure to Xe LPP.
Figure 37.12 Plot of illumination uniformity at the wafer plane for the six individual C1 petals.
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Figure 37.13 Optical photograph of the C1 set 3 mirrors after exposure to ≈150 million plasma shots.
37.4 Condenser Erosion Study Systems After the ETS As described above, during operation of the ETS, the Si/Mo multilayer mirrors (MLMs) used in the condenser optic were eroded by extended exposure to the LPP source. For all lithographic printing, the source target was the spray jet, a directed aerosol of liquid Xe. The average rate of condenser material loss was 0.07 layer pairs (4.0 nm Si and 2.8 nm Mo) per million source pulses. The ETS illuminator chamber was designed to provide EUV light for lithography and was not optimal for systematic investigation of condenser erosion. In situ diagnostics were largely limited to an array of photodiodes used to monitor the intensity and symmetry of the source, and a multilayer witness plate located between segments A and F on the condenser. The witness plate could only be retrieved and replaced when printing was inactive, and was analyzed by sputter Auger depth profiling to count the remaining layer pairs. Substituting diagnostics for condenser segments would have reduced the EUV flux going to the projection optics assembly, and the ETS chamber itself had only a limited number of ports that might have been dedicated to diagnostic access. Under a research program sponsored by International SEMATECH, a test chamber was constructed at Sandia to systematically investigate the erosion of materials exposed to a Xe LPP source. The inside of this chamber is shown in Fig. 37.14. The view faces what would have been the condenser in the ETS, showing that the reflector assembly has been replaced with diagnostics to measure materials erosion in real time while monitoring the EUV intensity of the source and measuring its plasma characteristics. We have used this chamber and its capabilities to measure the erosion rates of gold, Mo, and Si when exposed to an LPP source using a liquid Xe filament jet as its target. The filament-target source produced a promising 0.6% CE.11
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Figure 37.14 Photograph of the condenser erosion chamber interior with source and diagnostics.
37.4.1 Experimental methods for condenser erosion studies The source target in the condenser erosion test chamber was formed using a nozzle assembly identical to that used in the ETS. Xe at nearly 30-bar absolute pressure was liquefied in a temperature-controlled reservoir cooled by liquid nitrogen and was forced out a 30-µm-diameter orifice, the jet then passing into the vacuum chamber through a 0.2-mm-diameter duct 2 mm long in a conical graphite heat shield cooled to −70◦ C. This assembly is visible in Fig. 37.14. The nozzle can be operated to produce either a spray jet, shown in Fig. 37.15, or a filament jet, shown in Fig. 37.16. However, since only the CE of the filament jet target approaches that needed for production purposes, only the filament jet target was used for these experiments. The chamber was evacuated by two 3200-l/s turbomolecular pumps to maintain 4.6-mbar chamber pressure at a Xe flow rate of 1.05 slm. The chamber had never been baked, so its base pressure after a few hours of operation was about 10−7 mbar. The laser used for these experiments was a Coherent* Infinity Nd:YAG laser used at its fundamental wavelength, 1.06 µm. This variable-output laser produces 4-ns pulses at up to 400 mJ per pulse at 100 pulses per second (pps), and up to 500 mJ per pulse at 50 pps. The laser focusing optics were the same as those used with the spray jet, forming a beam waist at the target about 60 µm in diameter * Names of commercial products are mentioned for experimental clarity and completeness. Mention of products by name does not constitute endorsement by the researchers or their institution.
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Figure 37.15 Optical photograph of the spray jet.
Figure 37.16 Optical photograph of the filament jet.
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and thus not optimum for coupling to the 30-µm-diameter target. The CE was thus only 0.30%, but this source was deemed suitable for these materials erosion experiments. Materials erosion rates were measured using quartz crystal thickness monitors whose quartz crystals were coated with the materials in question. The monitor was a Sigma∗ model SQM 160 instrument, used with two probes in the chamber as shown in Fig. 37.14. The UHV-compatible probes were cooled by ambienttemperature water. They were positioned 110 mm from the source at an angle of 51 deg from the laser illumination axis, which placed them near the condenser position within the solid angle subtended by the condenser assembly in the ETS. For these experiments, the following samples were provided by the vendor according to our specifications: 50 nm of gold deposited on the quartz crystal, 50 nm of Mo over 50 nm of gold on the quartz crystal, and 200 nm of Si over 50 nm of gold on the quartz crystal. The rated thickness-change sensitivity of this device is 0.0027 nm for a material density of 2.7 g/cm3 . The plasma environment created by the source was investigated using a Langmuir probe and a Faraday cup to measure the fast ion current. The Langmuir probe measures current flow in the plasma through a surface defined by the biased tip of the probe. The current can be ion flow or electron flow, depending on the sign of the applied bias. The distance of the probe from the source could be varied from 100 to 300 mm. A schematic of the Faraday cup is shown in Fig. 37.17. The defining entrance aperture (1-mm diameter) into a differentially pumped chamber was placed at a distance typical of the condenser surface (in this case, 170 mm from the source). An additional drift length of 930 mm separated the aperture from the Faraday cup itself, which is biased at a negative potential to repel electrons copropagating with the ions. The 110-cm source-to-charge collector distance allowed discrimination of ion current from photoelectrons driven from the collector surface by EUV emission and recombination luminescence, and detection of well-resolved ion pulses. The pressure in the drift region was maintained at about 0.2 mbar, allowing the mean free path of the ions to be substantially greater than the travel distance in the drift tube.
Figure 37.17 Schematic design of the time-of-flight (TOF) Faraday cup.
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37.4.2 Results and discussion The results derived from this dedicated condenser erosion facility are now summarized. Quartz crystals coated with gold, Mo, and Si were exposed to the Xefilament-jet LPP source driven by 300-mJ laser pulses (as in the ETS) for 3.6 × 105 pulses, for three experiments each. The change in thickness was monitored in real time, and the net change was also recorded after the source was extinguished. The average material erosion rates were: Gold: Mo: Si:
95 nm/106 pulses 18 nm/106 pulses 9 nm/106 pulses
The experimental error associated with these measurements were all ±1 nm/106 pulses. The relative rates of erosion (Au:Mo:Si) for the data above are approximately 11:2:1. Based on these measurements, we infer an equivalent Mo/Si erosion rate of approximately 1.7 layer pairs per million pulses for the Xe filament jet, a 25-fold increase over the ETS spray-jet erosion rate. To facilitate discussion of these results and those below, we show in Fig. 37.18, for a number of materials, the calculated erosion rates based on sputtering by monoenergetic Xe ions. We have used a Monte Carlo simulation of the slowing down and scattering of energetic ions in materials (TRIM12,13 version TRVMC98). This code was developed jointly at Sandia National Laboratories and the HahnMeitner-Institut, Berlin, and is currently maintained by Wolfgang Eckstein at the Max-Plank-Institut für Plasmaphysik in Garching, Germany. The code simulates
Figure 37.18 Flux-independent erosion rates calculated for Xe ion sputtering.
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the flight paths of both the incident particles and the recoiled particles as a sequence of binary collisions, separated by straight free-flight paths. The energy is reduced as a result of nuclear and electronic (inelastic) energy losses, and particles are followed until their energy falls below a predetermined value (0.5 eV for this work). The target material is assumed to be amorphous and have theoretical density (although this can be varied if desired). Recoil atoms heading toward the surface are allowed to escape (and add to the sputter yield) if their approach energy exceeds the surface binding energy of the target material. Although the TRIM code has been tested extensively against ion-beam experiments, care must be used in applying the results to specific situations. These calculations do not take into account the mixing that can occur at the end of range in multilayer structures. As the top layer is thinned and its thickness approaches the range of the incident Xe, mixing of the multilayer materials will occur, and this can influence the sputtering rate. In addition, these calculations neglect the effect of the implanted Xe on the sputtering rate. In a low-Z material such as silicon, carbon, or boron, the implants can cause backscattering of the incident Xe ions and intensify the collision cascade energy at the surface, thereby increasing the sputtering yield. From Fig. 37.18, taking the asymptotic normalized erosion rates applicable at 20 keV, Fig. 37.18 predicts relative sputtering ratios Au:Mo:Si of ≈4:1.5:1. These ratios are near those observed experimentally (11:2:1). The similarity of the experimentally measured relative erosion rates to those calculated for a Xe-ion sputtering model suggests that Xe-ion sputtering contributes significantly to erosion of materials exposed to the liquid-jet-target LPP source. To investigate the erosion mechanism in more detail, we have measured the plasma environment that results from the use of the LPP source. Figure 37.19 shows the current measured by the Langmuir probe biased for ion current following a single source pulse. The first peak is a strong, prompt signal of photoelectrons driven from the probe by the plasma single light pulse. Following quickly is a pulse of positive current, which we ascribe to the arrival of fast ions emanating from the source. Finally, much later in time, the plasma from the source expands slowly through the background gas and arrives at the probe, where it persists for some time. By extending the time scale of the experiment to show the slowly expanding plasma, we have artificially attenuated the magnitude of the first two contributions to the current. Although the weak current flow suggests that the density of this long-lived thermal plasma is quite low, its persistence requires that we consider it as a possible erosion source. In the high-pulse-rate environment of a proposed production tool (greater than 2000 pps), this thermal plasma would continually exist adjacent to the surface of the condenser. Even at a low density of low-kineticenergy ions, the constant bombardment could erode the surface. A quantitative evaluation of the long-lived plasma must await more extensive analysis of current-versus-bias-voltage data, but a semiquantitative assessment of the contribution to erosion by the long-lived plasma can be made by comparing results for the LPP source using spray-jet and filament-jet targets. Figure 37.20 shows the Langmuir-probe response for each of these sources on a long time scale.
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Figure 37.19 Langmuir-probe signal from a single plasma shot.
Figure 37.20 Comparison of Langmuir-probe signals for the spray-jet and filament-jet source targets.
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Although the filament:spray erosion-rate ratio measured in the ETS is greater than 10 (and probably as great as 25), the long-lived plasma ion current caused by the filament source is less than 50% greater than that caused by the spray source. This suggests that the long-lived plasma is not the dominant erosive agent. Figure 37.21 shows fast ion currents measured using the TOF Faraday cup with the filament-jet target at five pulse energies of the drive laser. Given the distance of the collector from the source, and assuming that the charge is carried as Xe ions, we may convert the charge arrival-time scale to a Xe kinetic energy scale, as shown in Fig. 37.22. This shows that most of the ions in the fast ion pulse have kinetic energies exceeding 10 keV. This charge-flux measurement carries no particle-flux information directly; if we assume that the ions are all singly charged, the integrated flux for a 300-mJ laser pulse is 1.7 × 1010 Xe+ /cm2 . The calculated erosion-rate curves of Fig. 37.18 show that the flux-normalized erosion rate varies slowly for energies greater than 10 keV; using the erosion rate at 20 keV as an average, and the particle flux for singly charged ions, we calculate a Si erosion rate of 6.8 nm/106 pulses, close to the measured experimental value 9 nm/106 pulses. The agreement of the Si erosion rate just calculated with that measured is instructive but possibly fortuitous. It is important to remember what the Faradaycup signal measures. The background Xe gas in the chamber, at 4.6 mbar and room temperature, has a mean free path of 1.4 cm. The mean free path14 of much √ faster Xe particles moving through this background is greater by a factor of 2, and thus about 2 cm. The distance from the source to the acceptance
Figure 37.21 Ion currents measured in the Faraday cup as a function of time.
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aperture is therefore about 8 mean free paths. The solid angle of the acceptance aperture is only 3 × 10−5 sr (1-mm diameter at 170 mm from the source). Since any hard-sphere collision with a body of similar mass will scatter a fast ion from the source–aperture–Faraday-cup trajectory characterized by this acceptance angle, the only ions contributing to the collector current are those reaching the aperture from the source without being scattered by the background gas. Since EUV light arises from transitions involving highly ionized Xe within the hot source plasma, these collected ions are likely to be highly charged, which reduces the particle flux inferred from the current density, and hence the calculated erosion rate. However, in 8 mean free paths, most of the fast ions will have undergone collisions altering their trajectories, but will still be traveling at much higher velocities than those of the background gas; slowing them down requires at least hundreds of collisions. Even if a fast ion born in the LPP source loses 90% of its kinetic energy as it propagates to the condenser, it will arrive with enough residual kinetic energy to erode the surface. Furthermore, many collisions with slowly moving background atoms may give rise to additional energetic erosive particles. Thus the observation of tens-of-keV ions is likely the tip of the erosion iceberg; they are likely too sparse to explain the entire erosion rate, but they are likely to be indicative of a greater number of erosive ions reaching the condenser surface with a considerable distribution of energies and angles that we have not yet measured.
Figure 37.22 Ion currents in the Faraday cup on a Xe kinetic energy scale.
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37.4.3 Conclusions from the Sandia condenser erosion studies Experiments conducted with an electric capillary discharge source indicated significant erosion of Mo/Si multilayers. This erosion could be greatly reduced by using a He gas curtain. Operational experience with ETS revealed a significant problem of condenser-optic erosion with a Xe spray jet, and more so with a Xe filament jet. The erosion reduces condenser reflectance and causes nonuniformities in the EUV flux at the wafer plane. Working in a chamber specifically instrumented to investigate materials erosion by an LPP EUV source, we have measured erosion rates for gold, Si, and Mo. The source utilized a liquid-Xe-jet target. The rates for Si and Mo can be combined to give an equivalent erosion rate for multilayer EUV mirrors of 1.7 layer pairs per million pulses, similar to the 0.82 layer pairs per million pulses measured in the ETS under similar conditions. The relative erosion rates measured for the three materials are similar to relative rates calculated using a Xe-ion sputtering model. At the position of the condenser there is evidence for fast-ion flux at a low duty factor and for slower-ion flux due to a longer-lived plasma. The latter we conclude to be an unlikely erosive agent. The fast ion flux, however, is sufficient to be a strongly erosive agent, removing multilayer coatings by sputtering. To more firmly establish the likely mechanism, we will extend the measurement of erosion rates to materials lighter than Si. We must also measure the charge/mass ratios (and hence the identities) of the fast ions in the flux, and we will also measure off-axis fast ions to investigate the importance of scattered fast ions in the erosion mechanism. However, the data to date suggest that the principal erosion mechanism is sputtering of the substrate by high-energy (1–20-keV) ions of some charge. 37.5 Erosion Studies of EUVA To improve the future foundation of the semiconductor industry in Japan, the Japanese government, academia, and semiconductor manufacturers are involved in EUV research and development. To manage and consolidate R&D activities, the Extreme Ultraviolet Lithography System Development Association (EUVA) was formed from 10 EUV-related companies, under the auspices of the Japanese Ministry of Economy, Trade and Industry (METI). Here, we summarize work on condenser erosion performed at EUVA. The EUVA approach is that it is important to characterize the fast ions from the plasma and to understand their effect on the Mo/Si multilayer in order to mitigate condenser erosion. In this section, we summarize EUVA’s progress in the characterization of fast ions, their effect on Mo/Si multilayers, and the effectiveness of a magnetic confinement scheme on their mitigation. 37.5.1 Fast-ion characterization Expected damage mechanisms in LPP EUV sources include Xe-fragment impact, including Xe-ion sputtering.15 In addition to the Sandia work presented above,
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high-energy Xe ions with up to 15-keV kinetic energy have recently been measured at several laboratories in EUV LPPs.16,17 Therefore, the characterization of fast ions, with regard to their atomic number and charge state, is required. A TOF measurement combined with an electrostatic energy analyzer (ESA) has been used in various applications to study LPPs.18–20 The same method has been applied to characterize the fast ions from the liquid-Xe-jet plasma. The experimental setup is shown in Fig. 37.23. A liquid Xe jet with 10-µm diameter and excited by a 8-ns or 150-ps Nd:YAG laser was used as the plasma source. The repetition rate is 20 Hz. An ESA (Comstock, AC-901)* equipped with a double microchannel plate (MCP) measured the TOF of the plasma ions. The ESA was placed inside a small vacuum chamber and connected via a TOF tube to the main vacuum chamber. The total TOF distance was about 845 mm. A pinhole of 0.75-mm diameter was used in the middle of the flight tube in order to differentially pump the analyzer section. The pressures inside the EUV chamber and the TOF chamber during plasma emission were about 1 × 10−3 and 6 × 10−5 mbar, respectively. The relationship between the kinetic energy Ekin of an ion, its charge state Z, and the applied voltage δV between the inner and outer electrodes of the energy analyzer is given by19 Ekin = ekδV , Z
(37.1)
where e is the elementary charge and k is the geometric factor of the ESA, which is 2.254 in the current case.
Figure 37.23 Experimental setup of the fast-ion measurements.
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A typical signal measured by the ESA is shown in Fig. 37.24. The laser parameters were 160 mJ and 8 ns, and the analyzer voltage δV was set so that Ekin /Z equaled 1 keV. In the figure triangles indicate the calculated delay times of the Xe+ to Xe6+ ions, which showed good agreement with the measured signals. The good agreement between experimental delay times and calculated delay times assuming Xe indicates that the measured ions are in fact Xe and not some other species. Though up to Xe6+ ions were observed, Xe2+ was the main observed charge state. The TOF signals measured with different applied voltages are shown in Fig. 37.25(a) with the 8-ns laser, and in Fig. 37.25(b) with the 150-ps laser. The laser energy was 100 mJ in both cases, and estimated laser intensities on the Xe-jet target were (a) 4 × 1011 W/cm2 , and (b) 2 × 1013 W/cm2 . Though Xe2+ was the main ion in both cases, higher-charge-state Xe ions were observed with the plasma produced by the 150-ps laser, e.g., at higher laser intensity. The results have not been corrected for the MCP gain dependence on ion energy21 and charge number,22 which would be necessary for a quantitative analysis. Figure 37.26 shows the energy distribution of fast Xe ions measured by TOF without ESA for 8-ns and 150-ps laser pulses, displayed with a bold and a thin line, respectively. The laser energy was 200 mJ in both cases, and estimated laser intensities on the target were 8 × 1011 W/cm2 for 8-ns and 4 × 1013 W/cm2 for 150-ps irradiation. The TOF measurements of Fig. 37.26 were performed at an angle of 150 deg from laser incidence. At 150 deg, Xe ions of kinetic energy ∼2–5 keV were observed, as shown in Fig. 37.26. Very recently, measurements
Figure 37.24 Typical energy-analyzer TOF signal. Triangles indicate calculated delay times of Xe ions.
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(a)
(b) Figure 37.25 TOF signals (a) with an 8-ns, 100-mJ laser, and (b) with a 150-ps, 100-mJ laser.
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have been made at an angle of 45 deg from the laser incidence direction. At that angle, Xe ion energies up to ∼20 keV were observed. In order to measure the neutral-particle ratio of the TOF signal, a pair of highvoltage electrodes were placed inside the TOF tube as shown in Fig. 37.23. A maximum voltage of 5 kV was applied between the electrodes to separate ions from neutrals, allowing only neutral species to strike the MCP detector. The result of the neutral-particle measurement is shown in Fig. 37.27. The TOF signals obtained for 160-mJ 150-ps laser pulse irradiation with and without a high voltage of 4 kV are plotted with a bold line and a thin line, respectively. The measured neutral-particle number is approximately 1/5 of the ion number if we assume that the MCP gain is the same for neutral particles and ions.23
Figure 37.26 Overall behavior of fast ions with different laser pulse widths.
Figure 37.27 TOF measurement of ions and neutral particles.
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37.5.2 Xe-ion exposure experiments The energetic ions produced by the Xe filament-jet LPP of Fig. 37.23, as reported in Fig. 37.26, would be expected to considerably damage the multilayer of a future collector mirror. In order to investigate the damage mechanism of high-energy ions on Mo/Si MLMs, Xe-ion exposure experiments were therefore performed using an ion gun. The cold-cathode ion gun (VG Scientific, AG2*) generated a uniform Xe+ ion beam with energy between 2 and 5 keV. The Xe+ ions exposed the sample over an area of 12 × 12 mm at normal incidence. Energies of 2, 3, and 5 keV were used, with a total ion dose of 3.7 × 1016 cm−2 for the 2- and 3-keV and 2.8 × 1016 cm−2 for the 5-keV beam. MLMs with 10 Mo/Si bilayers on a Si substrate were used as witness samples. After exposure, the samples were analyzed for reflectivity, surface roughness [atomic force microscopy (AFM)], cross-sectional structure [transmission electron microscopy (TEM)], depth-profile [Auger electron spectroscopy (AES)], and Xe implantation [x-ray photoelectron spectroscopy (XPS)]. The reflectivity of the samples was measured with a reflectometer developed by Kandaka et al.24 The measured and calculated reflectivities of the exposed Mo/Si multilayer samples are shown in Fig. 37.28. The peak reflectivity of the unexposed reference sample was 17%, and the reflectivity decreased with increasing ion dose. Note that the sample reflectance was low due to the limited number (10) of multilayers on the sample. The agreement between measured and calculated reflectivities is good for multilayer parameters as listed in the Table 37.1. As can
Figure 37.28 Measured and calculated reflectivities of exposed Mo/Si multilayer samples.
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Chapter 37 Table 37.1 Multilayer parameters used for reflectivity calculation. Item
Reference
2 keV
3 keV
5 keV
Layer period (Å) Number of layers Thickness ratio Interface layer thickness (Å) Rms interface roughness (Å)
69.6 10 0.35 17.9 1.2
69.15 8 0.35 17.9 3.7
69.55 7 0.35 17.9 4.1
69.55 5 0.35 17.9 3.6
be seen in the table, the calculated number of Mo/Si bilayers decreases and the interface roughness increases with increasing ion dose. It is therefore expected that the multilayers are sputtered by the Xe ions and that the interface and/or surface roughness increases. Figure 37.29 shows 3D AFM scans (area 1 × 1 µm) and TEM cross-sectional images of the Mo/Si multilayer (a) reference sample, and (b) sample with 2.8 × 1016 -cm−2 (5-keV) ion dose exposure. The rms surface roughness increased from 0.20 to 0.41 nm, and 3.5 Mo/Si bilayers were removed by the Xe ion exposure. The increase in surface roughness and especially the decrease in bilayer pairs indicate that the Xe ions sputter the Mo/Si multilayer structure. It can also be seen from the TEM image that the boundary region between the Mo and Si layers closest to the multilayer surface was less pronounced after exposure. This indicates that the Xe ions mix the Mo/Si boundary layer near the surface. The same tendency can be seen in the AES depth profiles of the exposed samples. Xe implanted inside the Mo/Si multilayer has been analyzed by XPS. Figure 37.30 shows the result for a multilayer sample exposed with the 2.8 × 1016 cm−2 (5-keV) ion dose. The Xe is implanted over a total depth of 10 nm with a maximum concentration of 0.7%. As is well known, neutral and low-ionized Xe strongly absorbs at 13.5 nm, but the absorption due to the implanted Xe is less than 0.5% and therefore negligible. In a next step, an exposure measurement with an LPP will be important in order to compare the results with ion gun exposure. 37.5.3 Fast-ion mitigation in the EUVA experiments As just described, the charge state and the kinetic energy of high-energy ions from a Xe filament-jet LPP were measured. The EUVA group then sought the best mitigation technology based on the measured fast-ion characteristics. Magnetic field confinement was thought to be effective to prevent fast ions from damaging the coatings of the collector mirror, which is located 10 to 20 cm from the plasma. Figure 37.31 shows the relationship between the ion energy and the required magnetic field to keep the Larmor radius at 50 mm for Xe1+ to Xe4+ ions. This graph shows that a magnetic field of about 0.9 T is required for Xe2+ ions with kinetic energy 3 keV. The effectiveness of the fast-ion mitigation by magnetic field confinement was examined with the experimental setup shown in Fig. 37.32. A coil pair produced a
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(a)
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(b)
Figure 37.29 AFM scans and TEM cross-sectional images of the Mo/Si multilayer: (a) reference sample; (b) sample after 2.8 × 1016 -cm−2 5-keV-ion dose exposure, showing erosion and layer mixing.
Figure 37.30 XPS analysis of Xe inside the Mo/Si multilayer with a 2.8 × 1016 -cm−2 5-keV-ion dose exposure.
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maximum static magnetic field of 0.3 T on the coil axis. A perfluorpolyether jet that has an emission line at approximately 13 nm was used as a target. The laser plasma was produced at the center of the magnetic field by an Nd:YAG laser with 200mJ, 7-ns pulses at a repetition rate of 10 Hz. The result of fast-ion measurements performed with a Faraday cup located horizontally at 23 deg to the laser-beam axis (see Fig. 37.32) is shown in Fig. 37.33. The thin line shows the signal without applying a magnetic field, and the bold line shows the signal with a magnetic field of approximately 0.17 T. The drastic decrease of the fast-ion signal (presumably due to carbon and fluorine ions) with increasing applied magnetic field indicates the effectiveness of the fast-ion mitigation by the magnetic field confinement. Since
Figure 37.31 Relationship between ion energy and required magnetic field to keep the Larmor radius at 50 mm for Xe1+ to Xe4+ ions.
Figure 37.32 Fast-ion mitigation by magnetic field confinement.
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the distance between the coil pair is currently only 3 cm, it will have to be increased to allow for an efficient collection angle of EUV emission. The horizontal angular dependence of the fast plasma ions was measured inside the EUV vacuum chamber by integrating the current signal of the Faraday cup at different angles. Figure 37.34 shows the result of the measurement (a) without, and (b) with a magnetic field of approximately 0.17 T. The magnetic field direction is perpendicular to the figure plane. The angular dependence was measured (a) between 23 and 158 deg, and (b) between 203 and 338 deg in the horizontal plane including the laser-beam axis and at a distance of 14 cm from the plasma source. The Faraday cup was (a) directly facing the plasma source, and (b) rotated 60 deg from the plasma direction. Without a magnetic field, the number of emitted ions peaked at the smallest measured angle, i.e., near the incident laser beam [see Fig. 37.34(a)]. The tilted Faraday cup shows a more isotropic distribution around 293 deg with applied magnetic field. This can be expected, since the magnetic field redistributes the ions as shown in Fig. 37.35. The figure shows the visible plasma emission taken by a CCD camera at an angle of 225 deg (see Fig. 37.34) (a) without, and (b) with a magnetic field of approximately 0.17 T. When the magnetic field is applied, bright plasma emission is observed due to increased collisions between the magnetically confined particles. The bright blue emission is shifted toward the left side (incident laser) as observed with the Faraday cup in case of a magnetic field [Fig. 37.34(b)]. The measured distribution is slightly asymmetric with respect to 225 deg, viz., shifted to the left side in Fig. 37.35, because initially (i.e., without the B field), most ions are emitted toward the incident laser beam. To measure the ions emitted axially, i.e., along the magnetic field lines, a Faraday cup was placed on the magnetic coil symmetry axis at about 170 mm from the plasma. The nozzle was placed horizontally and perpendicular to the incident laser
Figure 37.33 Fast-ion measurement with magnetic field.
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beam for this measurement. Results are shown in Fig. 37.36. The measured ion current increases with increasing B because the ions travel along the field lines, and the number of ions inside the loss cone increases due to collisions. The observed signal is negative because of the high electronegativity of fluorine; probably F− ions are generated during the relatively long TOF.
(a)
(b) Figure 37.34 Result of Faraday-cup measurement (a) without, and (b) with a 0.17-T magnetic field.
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37.5.4 Conclusions from EUVA work Kinetic energies of fast Xe ions from the LPP have been measured with the TOF method. Though Xe+ to Xe6+ ions are observed with a 150-ps and a 8-ns pulse
(a)
(b)
Figure 37.35 Plasma-source image in a visible range (a) without, and (b) with 0.17-T magnetic field.
Figure 37.36 Results of collected-ion measurements by a Faraday cup placed on the magnet.
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width, and 100-mJ pulse energy from Nd:YAG lasers, Xe2+ is the main charge state. Damage mechanisms involving fast ions on Mo/Si MLMs have also been studied using an ion gun. Ion sputtering is the main damage mechanism, but multilayer boundary mixing and increased surface roughness are also observed. A first test of a magnetic confinement scheme has demonstrated its feasibility. 37.6 Work in Other Laboratories The condenser erosion work described in this chapter has stimulated interest in other laboratories. Significant condenser erosion research and development is being conducted by XTREME technologies, a German-based company developing EUV sources. That work is reported in Chapters 14 and 19. In addition, work has been initiated at the National Institute of Standards and Technology (NIST) in the area of condenser erosion phenomena. Several of the C1 condenser elements exposed during ETS operations are undergoing state-ofthe-art surface analysis by NIST scientists. The purpose of the studies is to gain information on the condenser erosion mechanism by an analysis of the damage to exposed multilayer optics. In addition, prior work at NIST has shown that highly charged ions (HCIs) can produce catastrophic sputtering when encountering a substrate surface. By a Coulombic explosion process, HCIs can produce much greater sputtering of substrate material than is produced by an equal number of singly charged ions. The possibility that this mechanism is contributing to condenser erosion phenomena is being investigated by NIST scientists, as reported by Pomeroy et al. in Chapter 38. Acknowledgments This Sandia electric capillary discharge work was supported by International SEMATECH under Project LITH114, and the ETS work was supported by the EUV LLC, and by the U.S. Department of Energy under contract DE-AC04-94AL85000. The authors thank several Sandia managers—Rick Stulen, Glenn Kubiak, and John Goldsmith—for their management of the EUV program. They also thank Miles Clift for Auger analyses, Jeff Chames and Nancy Yang for SEM support, and Phillip Grunow for assistance with erosion experiments. The authors thank Bill Ballard and Luis Bernardez for their contributions to source development. Appreciation is expressed to the funding manager Carmelo Romeo of International SEMATECH for his management of the project LITH 114. We gratefully acknowledge funding by International SEMATECH (LITH160) for the post-ETS condenser erosion work at Sandia National Laboratories. Appreciation is expressed to the funding managers Obert Wood, Ginger Edwards, and Stefan Wurm of International SEMATECH for their management of the project LITH 160. The work at EUVA was supported by the New Energy and Industrial Technology Development Organization (NEDO), Japan. Appreciation is expressed to
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Noriaki Kandaka (Nikon Corporation) for the reflectivity measurement of the samples. Thanks are also extended to Tatsuo Okada from Kyushu University for useful discussions and contributions on the behavior of ions in the magnetic field. References 1. P. J. Silverman, “Insertion of EUVL into high-volume manufacturing,” Proc. SPIE 4343, 12–18 (2001). 2. R. Lebert, K. Bergmann, L. Juschkin, O. Rosier, and W. Neff, “Comparison of different source concepts for EUVL,” Proc. SPIE 4343, 215–225 (2001). 3. J. M. Bridges, C. L. Cromer, and T. J. McIlrath, “Investigation of a laserproduced plasma VUV light source,” Appl. Opt. 25, 2208–2214 (1986). 4. G. D. Kubiak, L. J. Bernardez, K. D. Krenz, D. J. O’Connell, R. Gutowski, and A. M. M. Todd, “Debris-free EUVL sources based on gas jets,” OSA Trends in Optics and Photonics on Extreme Ultraviolet Lithography 4, G. D. Kubiak and D. Kania, Eds., 66–71 (1996). 5. P. A. Grunrow, L. E. Klebanoff, S. Graham, Jr., S. J. Haney, and W. M. Cliff, “Rates and mechanisms of optic contamination in the EUV engineering test stand,” Proc. SPIE 5037, 418–428 (2003). 6. W. T. Silfvast, M. Klosner, G. Shimkaveg, H. Bender, G. Kubiak, and N. Fornaciari, “High-power plasma discharge source at 13.5 nm and 11.4 nm for EUV lithography,” Proc. SPIE 3676, 272–275 (1999). 7. M. A. Klosner and W. T. Silfvast, “Intense Xe capillary discharge extreme ultraviolet source in the 10–16 nm wavelength region,” Opt. Lett. 23, 1609– 1611 (1998). 8. N. R. Fornaciari, H. Bender, D. Buchenauer, et al., “Power scale-up of the extreme ultraviolet electric capillary discharge source,” Proc. SPIE 4688, 110– 121 (2002). 9. D. A. Tichenor, A. K. Ray-Chaudhuri, W. C. Replogle, et al., “System integration and performance of the EUV Engineering Test Stand,” Proc. SPIE 4343, 19–50 (2001). 10. S. Lee, Intel Corp., private communications. 11. W. P. Ballard, personal communication. 12. J. P. Biersack and L. G. Haggmark, “A Monte Carlo program for the transport of energetic ions in amorphous targets,” Nucl. Instrum. Methods 174, 257–269 (1980). 13. J. P. Biersack and W. Eckstein, “Sputtering studies with the Monte Carlo Program TRIM.SP,” J. Appl. Phys. A 34, 73–94 (1984). 14. R. D. Present, Kinetic Theory of Gases, McGraw-Hill, New York, p. 32 (1958). 15. B. A. M. Hansson, L. Rymell, M. Berglund, et al., “Status of the liquid-Xe-jet laser-plasma source for EUV lithography,” Proc. SPIE 4688, 102–109 (2002). 16. B. Hansson, “Status of the liquid-Xe-jet laser-plasma EUV source,” EUV Source Workshop, Santa Clara, CA (February 2003), CD file 09-Innolite presentation-Hansson.pdf. Proceedings available at www.sematech.org.
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17. B. Fay, et al., “Modular laser produced plasma source for EUV lithography,” EUV Source Workshop, Santa Clara, CA (February 2003), CD file 08-Exulite presentation-Fay.pdf. Proccedings available at www.sematech.org. 18. Y. Hiratani and K. Toyada, “Ion energy analysis of laser produced plasma of complex target,” Proc. APLS 2002, The Third Asian Pacific Laser Symposium, 438–441 (2002). 19. E. Woryna, P. Parys, J. Wolowski, and W. Mroz, “Corpuascular diagnostics and processing methods applied in investigations of laser-produced plasma as a source of highly ionized ions,” Laser and Particle Beams 14, 293–321 (1996). 20. K. Rohlena, B. Kralikova, J. Krasa, et al., “Ion production by lasers using high-power densities in a near infra-red region,” Laser and Particle Beams 14, 335–345 (1996). 21. J. Oberheide, P. Wilhelms, and M. Zimmer, “New results on the absolute ion detection efficiencies of a microchannel plate,” Meas. Sci. Technol. 8, 351–354 (1997). 22. M. P. Stockli and D. Fry, “Analog gain of microchannel plate for 1.5– 154 keV/q Arq+ (3 < q < 16),” Rev. Sci. Instrum. 68(8), 3053–3060 (1997). 23. K. Tobita, H. Takeuchi, H. Kimura, Y. Kusama, and M. Nemoto, “Absolute detection efficiency of a microchannel-plate detector for ions and neutrals,” Jpn. J. Appl. Phys. 26(3), 509–510 (1987). 24. N. Kandaka, H. Kondo, K. Sugisaki, et al., “Development of an EUV reflectometer using a single line emission from a laser plasma x-ray source,” Proc. SPIE 4343, 599–606 (2001).
Leonard E. Klebanoff received a B.S. degree in chemistry from Bucknell University, Lewisburg, PA, in 1979, and a M.S. degree in organic chemistry from Bucknell in 1980. In the summer of 1980, he enrolled at Star Fleet Academy, San Francisco, CA, but was expelled for trying to cook a soufflé with a hand phaser. He received his Ph.D. degree in physical chemistry from the University of California at Berkeley in 1985. After a two-year postdoctoral stay at the National Bureau of Standards, he moved to Lehigh University, where he eventually became a tenured full professor of chemistry conducting research on surface magnetism. In 1997, he moved to Sandia National Laboratories, taking the position of environment team leader in the EUVL project. Richard J. Anderson received a B.S. degree in chemistry from Michigan State University in 1968, and a Ph.D. in chemical physics from Harvard University in 1974. After a postdoctoral stay at the University of Chicago, he joined Sandia National Laboratories in 1979. He has interests in laser spectroscopy and plasma diagnostics and has been working on EUV source problems since 1999.
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Dean A. Buchenauer received a B.A. degree in physics from the Johns Hopkins University, Baltimore, MD, in 1979, and a Ph.D. in astrophysical sciences from Princeton University, Princeton, NJ, in 1986. He joined the technical staff at Sandia National Laboratories, Livermore, CA, in 1985. His current research interests include the study of plasma-material interactions in plasmas used for magnetically confined fusion, materials processing, and EUV light sources. Neal R. Fornaciari is the manager of the Applications and Systems Integration Department at Sandia National Laboratories in Livermore, California. In that capacity he oversees the development, deployment, and maintenance of information technology tools for both internal and external customers. During his 15 years at Sandia he has worked as a principal investigator for an industrial-scale burner test laboratory, as team leader developing the EUV capillary discharge source, and as the lead mechanical engineer developing a diagnostic test warhead. He has also coordinated the development of radiation detection deployment strategies for the U.S. Department of Homeland Security. Mr. Fornaciari holds a B.S. and an M.S. in mechanical engineering from the University of California at Berkeley. Hiroshi Komori is a chief researcher at EUVA and is responsible for collector-mirror lifetime extension and source diagnostics of the EUV light-source development program. He received a B.S. degree from the Tokyo University of Science, an M.S. degree from the University of Electro-Communications, and an MPhil degree from Imperial College, University of London. All his degrees are related to spectroscopy and laser science. He joined Komatsu in 1986, doing research and development of excimer lasers for microlithography applications. He was an assignee of ASET from 2000 to 2002, working on a F2 laser research program, and joined EUVA in 2002.
Chapter 38
Potential Energy Sputtering of EUVL Materials Joshua M. Pomeroy, Laura P. Ratliff, John D. Gillaspy, and Saša Bajt Contents 38.1 Introduction 38.2 Interactions of HCIs with Solids 38.3 Experimental Studies of PE Damage to EUVL Devices 38.4 Implications and Outlook 38.5 Summary Acknowledgments References
1033 1034 1037 1041 1041 1041 1042
38.1 Introduction Of the many explanations suggested for the erosion of critical EUVL components, potential energy (PE) damage remains relatively uninvestigated. Unlike the familiar kinetic energy sputtering, which is a consequence of the momentum transferred by an ion to atoms in the target, PE sputtering occurs when an ion rapidly collects charge from the target as it neutralizes. Since the neutralization energy of a singly charged ion is typically on the order of 10 eV, PE effects are generally neglected for low-charge-state ions, and hence in the bulk of the sputtering literature. As an ion’s charge state is increased, the PE increases rapidly; e.g., PE(Xe1+ ) = 11 eV, PE(Xe10+ ) = 810 eV, PE(Xe20+ ) = 4.6 keV.1 By comparison, the binding energy of a single atom on a surface is typically about 5 eV, so even inefficient energy transfer mechanisms can lead to large quantities of material being removed; e.g., 25% efficiency for Xe10+ corresponds to ≈40 atoms/ion. By comparison, singly charged Xe ions with ≈20 keV of kinetic energy sputter only about 5 atoms/ion at normal incidence, and less than 1 atom/ion at typical EUV source energies (as determined using TRIM and sputter-yield data tables2 ). EUV light sources are optimized for producing approximately 1016 Xe ions per shot with an average charge state of q = 10 in the core plasma.3 At operational rates of ≈10 kHz, the number of ions produced per second becomes a whopping 1033
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1020 . Even if only one in a billon ions reaches the collector,∗ erosion rates could exceed ≈1012 atoms per second, severely reducing the collector lifetime (for an average yield of 10 atoms/ion). In addition, efforts to reduce contamination effects may contribute to reduced neutralization and even larger PE damage rates. In order to provide accurate estimates for collector lifetimes and to develop mitigation schemes, National Institute of Standards and Technology (NIST) is working to understand and quantify potential energy damage mechanisms on materials relevant to EUVL. Accurate PE damage rates can then be used for projecting component lifetimes as source plasma conditions are modified and characterized. This chapter will serve to provide an introduction and some background to the physics of highly charged ions (HCIs) and some of the relevant experimental work in the literature. It will first provide a brief background and an overview of the interaction of HCIs with solids as it is currently understood. Secondly, it will present current data from screen test measurements performed to isolate and evaluate the effects of PE damage on critical EUVL materials. It will then speculate on the implications of work to date and the outlook for EUVL development, and finally summarize. 38.2 Interactions of HCIs with Solids When singly charged ions interact with solids, the transfer of the ions’ forward momentum is the dominant damage-forming mechanism, creating lattice dislocation and sputtered atoms. Kinetic energy sputtering is a thoroughly studied and well-understood process for most elements and kinetic energies. Extensive experimental work has generated data on sputter rates as a function of kinetic energy for nearly every known combination of elements in the periodic table.2 The compilation of these data has resulted in the accumulation of accurate parameters for use in analytical fits such as Yamamura’s semiempirical model (based on Sigmund’s theory of sputtering4 ). With increased interest in technologies that employ ion energies nearer to sputtering thresholds and at nonnormal incidences, the models have been refined to increase their accuracy in the low-energy and light-ion regimes.5 In addition to semiempirical fits to actual data, the Monte Carlo simulation SRIM (TRIM) has been widely tested and accepted as an accurate benchmark for quantitatively describing ion-solid interactions, particularly stopping ranges and sputter yields.6 In recent history, SRIM has been used to generate accurate predictions at arbitrary energies and incidence conditions for even further refinement of semiempirical formulas that more accurately model the low-energy (threshold) regime and the low-mass-ratio regime.7 This vast compilation of knowledge, fit functions, and simulations makes estimation of kinetic energy damage relatively easy and accurate, but such simulations neglect charge and PE effects entirely. ∗ Efforts are underway to measure the actual flux at the collector. Estimates using the source gas
pressure and electron-capture cross sections indicate that the source-collector distance is approximately the mean free path for Xe10+ , so that half the ions escaping the plasma sheath would neutralize on the collector.
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The effects of kinetic energy, which are the leading-order effects for singly charged ions, are still present during interactions of HCIs with surfaces, but are not necessarily the most significant effect. As many electrons are removed from an atom, the charge imbalance leads to enormous electric fields; e.g., the 1s electron on an Ar17+ ion will experience an ≈5 × 1013 V/cm electric field. The ion’s enormous electric field interacts with the surface from many Bohr radii away, tearing electrons from the surface well before the ion interacts kinematically with the surface.8 These extracted electrons are captured by the ion into atomic energy levels similar to the energy level the electron occupied in the solid, i.e., at energies similar to the work function. These atomic energy levels tend to be very highlying Rydberg states;9 e.g., Xe25+ on Au will capture electrons into levels where the principal quantum number n > 20. Electrons captured into highly excited states with potentially high angular momentum numbers will relax by cascading to lowern levels, but the transition rates are highest when momentum is conserved by ejecting another electron. For example, in the process of one electron moving from the n = 20 down to an n = 15 level, five other electrons may be ejected from the ion, which will subsequently be replaced by five more electrons from the surface. Measurements of secondary-electron yields from HCI-surface interactions have shown that a HCI can “pump” hundreds of electrons per ion, many times the HCI’s initial charge state.10 Electronic extraction of this magnitude corresponds to an enormous macroscopic quantity; for example, if a Xe20+ ion requires ≈100 electrons from a surface to become completely neutralized, and the entire charge transfer occurs in a 1-nm2 area and in ≈0.1 ps,† this corresponds to a current density of ≈1 × 1010 A/cm2 . With current densities of this magnitude, it is easy to see how the charge transfer is one way an HCI can destabilize a surface (depending on the material, bulk vaporization will occur between 105 and 108 A/cm2 ).11 The process of neutralizing HCIs on surfaces is known to dramatically destabilize some surfaces, as has been demonstrated by large secondary-electron yields, extremely high sputter yields (in diverse classes of materials, including SiO2 , LiF, GaAs, and UO2 ),8 similarly large secondary-ion yields,12 and x-ray emission from target materials during HCI exposure.13 A unified theory that explains all these results has not yet been presented, but a few theories that have captured significant attention are worth summarizing. Perhaps the most intuitive model for target damage due to HCIs simply suggests that the rapid charge transfer from the surface can locally deplete electrons in the solid. The residual positive charge expands due to the repulsive Coulomb forces, resulting in a potentially massive explosion that removes many more atoms than the initial charge state.14 This Coulomb explosion model has persisted in part because of its ability to explain the large number of neutral atoms removed due to the HCI’s neutralization, as was shown in a molecular dynamics simulation where charge was pinned on a predetermined geometry of surface atoms.15 The principal weakness † The exact neutralization time will depend on experimental conditions and the properties of the neutralizing surface. This estimate is based on a relatively slow ion’s drift time from the distance of first electron capture (classical over-the-barrier method)9 to penetration into the solid.
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of the Coulomb explosion model is its reliance on hole lifetimes long enough to develop a shock wave.16 Nevertheless, the model captures the key idea that the HCI, through some mechanism, can introduce a shock into the target that results in significantly elevated damage rates in comparison with kinetic energy effects. Depending on the target material of interest, mechanisms other than Coulomb repulsion can be identified that could generate a shock wave resulting in massive surface damage. In covalent solids such as III-V materials, Si, and SiO2 , HCIs can induce a structural instability leading to a shock wave electronically by ultrafast electronic excitation.17 These materials are stable solids due to the binding nature of the valence bands, but the conduction bands are strongly antibonding. If enough carriers (approximately 1 per surface atom in the region of interest) are promoted from the valence to the conduction band, the equilibrium lattice spacing can grow significantly, introducing a severe internal stress.18 This stress can provide enough internal energy to significantly increase sputter yields, which may explain the large yields seen in materials such as GaAs.19 The most dramatic potential sputtering effects have been reported in the alkali halides, particularly LiF, where sputter yields increased by a factor of ≈30 when the charge state was increased from Ar1+ to Ar11+ at 1 keV of kinetic energy, with total sputter yields exceeding 80,000 u/ion for Xe27+ at 1 keV of kinetic energy.20,21 A defect-mediated desorption (DMD) model has been employed to explain these data,21 leveraging earlier work indicating that self-trapped excitons (STEs) in these systems could decay into lattice defects.22 If the HCI’s intense electronic interaction with the LiF target produces high densities of electron-hole pairs, these can decay into subsurface F2 molecules and STEs. Each of these can then decay so that a fluorine atom escapes into the vacuum and a neutral Li atom remains on the surface. Subsequent ion-surface interactions (kinetic energy and PE) stimulate desorption of the Li, preventing the growth of a segregated overlayer. The defect-mediated desorption model provides a plausible explanation for materials with strong electron-phonon coupling, but further extension is required to incorporate dramatic PE effects observed in materials such MgO, which do not have strong electron-phonon coupling. The principal proponents of DMD argue that the lattice defects created by the kinetic energy of the incident ion allow electronic energy to become localized in the target, thereby providing a mechanism for large yields due to PE.23 The proponents argue that this explains the apparent absence of potential sputtering in the limit of zero kinetic energy, and the strong dependence of the sputtering yields on both kinetic energy and charge state. While each of the potential sputtering models summarized here has directly dealt with only the PE, much of the experimental data suggest a synergy of kinetic and potential energies.24 Though the ion’s interaction time with the surface prior to collision is determined by the kinetic energy and charge, it seems that the deposition of PE into the surface prior to the collision cascade presoftens the surface, resulting in much higher yields of ejected material; i.e., PE transfer enhances kinetic energy sputtering. It has also been suggested that the collision process may produce lattice defects that allow electronic energy to be localized (STEs),
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resulting in an enhanced DMD process,25 i.e., kinetic energy enhances potential sputtering. It is clear that at higher charge states, the interaction of the ion with target materials becomes more intense and complicated, involving many more mechanisms at nonnegligible rates. Of all the materials classes studied, the noble metals are the only ones that have not shown clear and convincing evidence of PE-related damage,26 and even for them, PE effects are not conclusively excluded.‡ Essentially all low-conductivity materials studied have shown some sort of susceptibility to PE damage, including metal oxides27 and semimetals.28 Selection of appropriate materials for use in a plasma environment requires balancing the relative significance of many different mechanisms; e.g., materials least susceptible to PE damage may be most susceptible to kinetic energy damage, and attempts to screen critical components with gas curtains, etc., may actually increase component oxidation rates and therefore increase PE damage rates. Further studies on actual devices to quantify relative rates of damage are critical for accurate projection of component lifetimes and development of schemes for mitigating expected damage. 38.3 Experimental Studies of PE Damage to EUVL Devices The electron beam ion trap (EBIT) at NIST is capable of producing very highly charged ions (e.g., Bi73+ , Xe52+ , Sn48+ ) and delivering monoenergetic beams of a particular charge state onto target samples. HCIs can be created from a wide range of elements, over a broad range of charge states, and delivered onto samples via a complex ultrahigh-vacuum (UHV) ion-beam line (described in detail elsewhere29,30 ). The NIST EBIT is being used in support of EUVL to isolate PE damage effects by exposing candidate materials and actual EUVL optics31 to controlled doses of HCIs and then characterizing the effects with in situ scanning tunneling microscopy (STM) and ex situ EUV reflectometry. An example of an EUV reflectance map is shown in Fig. 38.1 of a prototype piece of EUVL optic after exposure to a very low dose of Xe44+ (≈1 ion per 250 nm2 ). The reflectivity of the optic is changed by ≈0.8% in the lower part of the figure, corresponding to the region where the optic was exposed to the Xe ions.§ A similar optic exposed to ≈1 Xe10+ ion per 10 nm2 (a 25× higher dose) showed a 0.3% (a 2.5× lower) change in the EUV reflectivity (not shown). Data of this type suggest that the reflectivity of an EUV optic is initially changed 1% for every ≈250 eV/nm2 of PE delivered to the optical surface.¶ Using the bulk densities for ‡ The reader should note that several other materials reported in Ref. 26 to have “no effect” have since been found to have significant effects at higher charge states, e.g., GaAs, MgO, and Si. § For these measurements, the EUV reflectivity initially increases while the thickness of the capping layer, which inhibits reflectivity, is reduced. Continued erosion would result in a maximum of reflectivity and a subsequent reduction to values much less than the initial reflectivity. This nonfunctional (double-valued) dependence introduces an ambiguity in the analysis. The solution of least damage is assumed; the actual damage may be ≈2 times worse. ¶ The change of reflectivity is calculated from the known beam spot size, total dose, and measured reflectivity maps, assuming a spatially homogeneous ion beam.
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Figure 38.1 The 13.4-nm reflectivity of an EUVL mirror after exposure to a very low dose of HCIs (≈1 ion/250 nm2 ) shows evidence of damage. The yellow lobes at the bottom of the image correspond to the regions of HCI exposure. We believe this increase in the reflectivity is due to an ablation of the capping layer in those regions, which has removed some of the oxide, effectively thinning the ruthenium capping layer.
the ruthenium oxides, this implies that ≈20 eV of PE is required for the removal of each molecule. Using an estimated bulk binding energy of ≈5 eV, we can infer that ≈25% of an ion’s PE is converted to sputtered material. Efficiencies of this magnitude are similar to computational results on damage due to PE effects.15 The reflectivity data were taken on samples that are part of a series of EUV optics exposed to the same number of HCIs per unit area and studied by STM and tunneling spectroscopy. For that series, the optics were exposed to ≈5 × 109 ions/mm2 , or 1 ion per ≈200 nm2 . A 200 nm × 200-nm sample image of another EUV optic’s surface after exposure to a higher density (1 ion per ≈10 nm2 ) of Xe10+ ions is shown in Fig. 38.2(a). Extensive analysis of the surface topography does not reveal any characteristic feature(s) that can be correlated with an individual ion’s impact. This can be understood after comparing the time scale of the ion exposure with the time scale for intrinsic surface smoothing. The ion exposure took place over the course of an hour, and the subsequent imaging in the STM takes place over several hours. While this is not long enough for the surface to react with any contaminants present in the UHV environment, it is long enough for the surface kinetics to wash out any characteristic feature, so the signature is lost in the intrinsic roughness. While individual topographic features due to HCI impacts are not evident in the topographic images, spatially localized spectral features in the surface conductivity maps at moderate bias (−0.63 V) are consistent in density with the ion dose and consistent in size with analysis of the EUV reflectivity data. A representative 20-nm × 20-nm spectral map is shown in Fig. 38.2(b). This image represents the
Potential Energy Sputtering of EUVL Materials
(a)
1039
(b)
Figure 38.2 (a) A 200-nm × 200-nm STM image of an EUVL mirror after exposure to Xe10+ ions. The rich surface morphology and rapid kinetics mask morphological damage. (b) A spatial slice of spectroscopic data taken at −0.63 V of bias; the image is a current map as a function of position, 20 nm × 20 nm. The dark, high-conductivity dots may be due to single ion impacts creating a low-resistance pathway through the surface oxide. (The dots look like crosses due to nearest-neighbor filtering used to reduce pixel noise.)
current at a −0.63-V bias as a function of position. Since the bias is negative, bright areas represent poor conduction and vice versa. The dark cross-shaped features are patches of the surface with significantly higher conductivity than the surrounding region, which may be due to single ion impacts. These individual features collectively represent a measurable change in the surface, which we have statistically analyzed. While we have not seen quantifiable PE damage in the surface topography on the EUV optics, statistical analysis of the tunneling spectroscopy reveals an increase in the surface conductivity with increasing PE, shown in Fig. 38.3. The optic’s surface relative conductivity (normalized to the unexposed optic) systematically increases with the PE deposited per ion.∗∗ This is likely due to PE ablation of oxide on the surface. The higher PE density corresponds to a larger fraction of the surface’s oxide being removed. Since the oxide is not deliberately grown, but is a consequence of exposure to the atmosphere, the surface is rough on the nanometer scale prior to HCI exposure [nominally the same as Fig. 38.2(a)]. This roughness has an ≈ 5-nm characteristic lateral feature size, which may be indicative of oxide clusters (root-mean-square roughness <1 nm). An incident HCI may remove some oxide clusters whole, particularly if they are weakly bonded to the underlying capping layer.32 This cluster dissociation idea is one possible model for the removal of large amounts of material per incident ion. The crosslike shape is due to nearest-neighbor filtering used to reduce pixel noise. ∗∗ The error bars represent the propagated rms values of the distribution of conductivities for mean-
value conductivity analysis. We are currently pursuing more advanced analysis that is expected to be more sensitive to the conductivity change, thereby reducing the relative errors.
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Figure 38.3 EUVL optics exposed to HCIs show an increase in the surface’s relative conductivity (normalized to the unexposed optic) that increases systematically with PE density, i.e., with the amount of neutralization energy deposited per unit surface area. The increasing surface conductivity is likely due to increased removal of the surface oxide. It is not believed that these data suggest any kind of charge or energy threshold. Error bars represent the propagated standard deviations of the surface-conductivity data, and are not uncertainties of the mean.
The HCI dose used in this study (Fig. 38.3) was selected to avoid saturation effects at high-charge states; higher doses of low-charge states are expected to lead to damage that scales with the PE. We do not believe that the suggestion of any threshold is an accurate interpretation of the data. Initial data from much higher doses of Xe10+ on EUV optics suggest that damage scales with total PE dose, rather than strictly with charge state (or PE per ion). Calculations made with TRIM of the sputter and dislocation rates due to kinetic energy effects alone in the materials studied indicate that the same dose of singly charged ions would not yield a measurable change in either the EUV reflectivity or the surface conductivity. The PE dependence is further illustrated by the factor-of-50 increase in the number of Xe10+ ions required to damage the optic as much as Xe40+ . Estimates (based on TRIM calculations) suggest that Xe10+ ions damage the optics ≈15 times more than singly charged ions. Observed changes in EUV reflectivity indicate that the EUV optic materials are susceptible to potential sputtering as they are currently deployed. Whether optic lifetimes will ultimately be limited by effects of PE erosion will largely be determined by the source’s operational characteristics. Since EUV sources do not yet meet the industrially required power output, demanding potentially dramatic
Potential Energy Sputtering of EUVL Materials
1041
changes in design and operation, proper consideration of PE and the associated damage when minimizing risk to critical components is prudent. 38.4 Implications and Outlook Evidence of HCI damage on EUV optics, taken in concert with data listed in the references presented in this chapter, clearly indicates the existence of PE damage effects. EUV devices, as currently optimized for use in production tools, are susceptible to PE damage. It is possible to minimize or mitigate damage to the components by seeking to harden the components by utilizing materials with lower damage rates, or by minimizing the flux of HCIs from plasma sources so that PE damage is negligible compared with the kinetic energy effects. In either case, accurate quantitative data for damage rates of various materials are highly desirable, since accurate modeling of component lifetimes relies on accurate rate estimates. Efforts to determine if sources currently in testing are emitting substantial fluxes of HCIs, or ions with substantial energies, are not conclusive. Some source suppliers indicate ion emission with kinetic energies as high as 20 keV, while others are adamant that their source is not emitting ions above 500 eV. As sources are ramped up to production power levels and repetition rates, substantial ion emission may become more likely. Whether or not PE damage will be a limiting factor in production tools will ultimately depend on the source’s ion emission rates, but prudent assessment of materials properties can allow for last-minute corrections that might mitigate a show-stopping oversight. 38.5 Summary In summary, NIST’s work indicates that EUVL optics are susceptible to PE damage due to the neutralization of HCIs. Initial estimates for damage yields from experiments suggest that ≈20 atoms may be removed for each Xe10+ ion, about an order of magnitude more than due to kinetic energy alone. The removal of optical material results in an EUV reflectivity change of about 1% for ≈250 eV/nm2 deposited on the surface. This change is correlated with an increase in the surface conductivity measured by tunneling spectroscopy and appears to be a very sensitive measure of the change of the surface state, which can be employed for studying a broader class of critical materials. Further efforts are expected to provide more quantitative guidance for mitigating PE damage effects. Acknowledgments The authors would like to acknowledge Dr. Chris Verzani’s (NIST) assistance with EBIT ion beam operations and Andy Aquila’s (LBNL) assistance with EUV reflectance mapping. Portions of this work were performed under the auspices of
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the U.S. Department of Energy by the University of California Lawrence Livermore National Laboratory under contract W-7405-ENG-48. The work was partially funded by the International SEMATECH under contracts LITH 150 and LITH 160. References 1. J. D. Gillaspy, “Highly charged ions,” J. Phys. B: At. Mol. Opt. Phys. 34, R93– R130 (2001). 2. For example, N. Matsunami, Y. Yamamura, Y. Itikawa, et al., “Energy dependence of the ion-induced sputtering yields of monatomic solids,” At. Data Nucl. Data Tables 31, 1–80 (1984). 3. J. Pankert, K. Bergmann, J. Klein, et al., “Status of Philips’ extreme UV source,” Proc. SPIE 5374, 152–159 (2004). 4. P. Sigmund, “Theory of sputtering. I. Sputtering yield of amorphous and polycrystalline targets,” Phys. Rev. 184, 384–416 (1969). 5. J. Bohdansky, “A universal relation for the sputtering yield of monatomic solids at normal incidence,” Nucl. Instrum. Methods Phys. Res. B2, 587–591 (1984). 6. J. F. Ziegler, J. P. Biersack, and U. Littmark, The Stopping and Range of Ions in Solids, Pergamon Press, New York, (1985); SRIM available at http://www.SRIM.org. 7. W. Eckstein and R. Preuss, “New fit formulae for the sputtering yield,” J. Nucl. Mater. 320, 209–213 (2003). 8. T. Schenkel, A. V. Hamza, A. V. Barnes, and D. H. Schneider, “Interaction of slow, very highly charged ions with surfaces,” Prog. Surf. Sci. 61, 23–84 (1999). 9. J. Burgdörfer, P. Lerner, and F. Meyer, “Above-surface neutralization of highly charged ions: The classical over-the-barrier model,” Phys. Rev. A 44, 5674– 5685 (1991). 10. D. G. H. Schneider and M. A. Briere, “Investigations of the interactions of highest charge state ions with surfaces,” Phys. Scripta 53, 228–242 (1995). 11. L. P. Harris, “Arc cathode phenomena,” in Vacuum Arcs: Theory and Applications, J. M. Lafferty, Ed., 120–168 (see, e.g., p. 121), Wiley, New York (1980). 12. T. Schenkel, A. V. Barnes, M. A. Briere, A. Hamza, A. Schach von Wittenau, and D. H. Schneider, “Emission of secondary particles from metals and insulators at impact of slow highly charged ions,” Nucl. Instrum. Methods B 125, 153–158 (1997). 13. J.-P. Briand, S. Thuriezm G. Giardino, et al., “Observation of hollow atoms or ions above insulator and metal surfaces,” Phys. Rev. Lett. 77, 1452–1455 (1996). 14. I. S. Bitenskii, M. N. Murakhmetov, and E. S. Parilis, “Sputtering of nonmetals by intermediate-energy multiply charged ions through a Coulomb explosion,” Sov. Phys. Tech. Phys. 24, 618–620 (1979).
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15. H. P. Cheng and J. D. Gillaspy, “Nanoscale modification of silicon surfaces via Coulomb explosion,” Phys. Rev. B 55, 2628–2636 (1997). 16. F. Aumayr, J. Burgdorfer, P. Varga, and H. P. Winter, “Sputtering of insulator surfaces by slow highly charged ions: Coulomb explosion or defect mediated desorption?” Commun. At. Mol. Phys. 34, 201–209 (1999). 17. P. Stampfli, “Electronic excitation and structural stability of solids,” Nucl. Instrum. Methods B 107, 138–145 (1996). 18. P. Stampfli and K. H. Bennemann, “Theory for the instability of the diamond structure of Si, Ge, and C induced by a dense electron-hole plasma,” Phys. Rev. B 42, 7163–7173 (1990). 19. T. Schenkel, A. V. Hamza, A. V. Barnes, D. H. Schneider, J. C. Banks, and B. L. Doyle, “Ablation of GaAs by intense, ultrafast electronic excitation from highly charged ions,” Phys. Rev. Lett. 81, 2590–2593 (1998). 20. T. Neidhart, F. Pichler, F. Aumayr, H. P. Winter, M. Schmid, and P. Varga, “Potential sputtering of lithium fluoride by slow multicharged ions,” Phys. Rev. Lett. 74, 5280–5283 (1995). 21. M. Sborn, G. Libiseller, T. Neidhart, et al., “Potential sputtering of clean SiO2 by slow highly charged ions,” Phys. Rev. Lett. 79, 945–948 (1997). 22. R. T. Williams, K. S. Song, W. L. Faust, and C. H. Leung, “Off-center selftrapped excitons and creation of lattice defects in alkali halide crystals,” Phys. Rev. B. 33, 7232–7240 (1986). 23. F. Aumayr and H. Winter, “Potential sputtering,” Philos. Trans. R. Soc. Lond. 362, 77–102 (2004). 24. G. Hayderer, S. Cernusca, M. Schmid, et al., “Kinetically assisted potential sputtering of insulators by highly charged ions,” Phys. Rev. Lett. 86, 3530– 3533 (2001). 25. N. Itoh, “Bond scission induced by electronic excitation in solids: A tool for nanomanipulation,” Nucl. Instrum. Methods B 122, 405–409 (1998). 26. P. Varga, T. Neidhart, M. Sporn, et al., “Sputter yields of insulators bombarded with hyperthermal multiply charged ions,” Phys. Scripta T73, 307–310 (1997). 27. T. Schenkel, A. V. Barnes, A. V. Hamza, D. H. Schneider, J. C. Banks, and B. L. Doyle, “Synergy of electronic excitations and elastic collision spikes in sputtering of heavy metal oxides,” Phys. Rev. Lett. 80, 4325–4328 (1998). 28. R. Minniti, L. P. Ratliff, and J. D. Gillaspy, “In-situ observation of surface modification induced by highly charged ion bombardment,” Phys. Scripta T92, 22–26 (2001). 29. A. I. Pikin, C. A. Morgan, E. W. Bell, L. P. Ratliff, D. A. Church, and J. D. Gillaspy, “A beam line for highly charged ions,” Rev. Sci. Instrum. 67, 2528–2533 (1996). 30. L. P. Ratliff, E. W. Bell, D. C. Parks, A. I. Pikin, and J. D. Gillaspy, “Continuous highly-charged ion beams from the NIST EBIT,” Rev. Sci. Instrum. 68, 1998–2002 (1997). 31. S. Bajt, H. N. Chapman, N. Nguyen, et al., “Design and performance of capping layers for extreme ultraviolet multilayer mirrors,” Appl. Opt. 42, 5750– 5758 (2003).
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32. T. Schenkel, “Surface analysis with slow highly charged ions like Au69+:TOFSIMS and the probing of nano-environments,” in Ion Beam Analysis of Surfaces and Interfaces of Condensed Matter Systems, P. Chakraborty, Ed., 34–82 (2003), and references therein. Joshua M. Pomeroy received a Ph.D. in physics from Cornell University in 2002. Dr. Pomeroy went to Los Alamos National Laboratory before joining the Plasma Radiation group at NIST in June of 2003. Dr. Pomeroy’s research interests include fundamental physics of HCIs, the interaction of HCIs with surfaces, and manipulation of surfaces by energetic processes during growth and erosion. Laura P. Ratliff received a Ph.D. in physics from the University of Virginia in 1993. She then went to NIST to study laser cooling and trapping of neutral atoms. Her current research interests include the physics of HCIs, the interactions of HCIs with surfaces, and scanning tunneling microscopes.
John D. Gillaspy received a Ph.D. from Harvard University in 1988. He came to NIST as a National Research Council Postdoctoral Associate, before joining the NIST staff permanently in 1991 to lead the construction of the EBIT facility. In 1999, he became the leader of the NIST Plasma Radiation Group (http://physics.nist.gov/gillaspy). Saša Bajt received a Ph.D. in physics from the University of Heidelberg in Germany in 1990. She then worked for the University of Chicago at the National Synchrotron Light Source (NSLS), developing x-ray fluorescence and micro x-ray spectroscopy. Dr. Bajt was a recipient of a Hawley medal in 1999 for the innovation and application of microbeam XAFS to mineralogical research. She joined Lawrence Livermore National Laboratory in 1996, where she is leading a Multilayer Development Team. Her current research interests include development of multilayer coatings and capping layers for EUVL and x-ray optics.
Index A
Sn XII, 142 Sn XIII, 144 Sn XIV, 146 Sn XV, 147 emissivity, 350 relative ion population in plasma, 155, 595 spectra classification, 117 comparison experimental and theoretical, 118, 353 experimental, 117, 118, 160, 183, 405 recording, 113 spectral lines table, 120 theoretical, 116, 162, 236, 304, 323, 325 theoretical absorption spectra of Sn I–IV, 162 time-gated and space-resolved spectra of Sn vacuum spark, 190 transition probabilities for Sn VI–XV, 116 atomic data—xenon absorption coefficients, 290 benchmarking input data, 54 output data, 55 electron-impact ionization cross section, 53 energy levels Xe VIII (q = 7), 71 Xe IX (q = 8), 81 Xe X (q = 9), 90, 353 Xe XI (q = 10), 97 Xe XIX (q = 17), 69 ionization energies all ionic stages, 52 Xe (q < 7 or > 18), 54 Xe VIII, 59 Xe IX, 61 Xe X, 63 Xe XI, 64 Xe XII, 65 Xe XIII, 66 Xe XIV, 66 Xe XV, 67 Xe XVI, 67
Abel inversion, 696, 743 absorption cross section, 161 acceleration of wafer stage, 33 acceleration time, 32 active plasma cleaning, 989 aerial-image microscope (AIM), 634 anomalous resistivity, 232 aperture function, 895 astron discharge, 459 atomic data modeling codes atomic structure calculations, 150 CIV3, 114 Cowan code, 62, 216, 693 Cowan suite of codes, 151 Flexible Atomic Code (FAC), 113, 114 HULLAC, 114, 155, 316, 323, 349 multiconfiguration Dirac-Fock (MCDF), 114, 316 multiconfiguration Hartree-Fock (MCHF), 114, 315, 316 random-phase approximation with exchange, 160 self-consistent Dirac-Fock-Slater iteration, 114 single-configuration Dirac-Fock (SCDF), 52 single-multipole approximation, 114 SUPERSTRUCTURE, 114 time-dependent local density approximation (TDLDA), 160 code DAVID, 160 also see under plasma modeling, laserproduced plasma modeling applications of the EUV tube, 833 atomic data—tin energy levels, ionization potential, lines and transition probability, 353 Sn VI, 121 Sn VII, 117, 122 Sn VIII, 117, 123 Sn IX, 117, 126 Sn X, 117, 131 Sn XI, 117, 137 1045
1046 Xe XVII, 68 Xe XVIII, 68 Xe XIX, 69 ionization rate, Xe X ion, 227 ion fraction distribution versus electron temperature, 163, 302 outlook and future data needs, 56 oscillator strength Xe IX–XVIII, 151 photoionization cross sections, 53 spectra experimental, 51, 309, 552 theoretical, 151, 224, 341 spectral lines Xe VIII, 75 data sources, 80 Xe IX, 84 Xe X, 93 Xe XI, 102 4d8-4d75p transitions, 150 4p64dn-4p54dn+1+4dn-14f lines, 15 Xe XIX, 111 Auger decay probabilities, 825 Auger electron spectroscopy (AES), 736, 1021 average-atom (AA) model, 226, 312 axially symmetrical discharges (ASDs), 179 AXUV-100 diode, 376, 613
B beam dump, 463 beamlines, 842 bending-magnet (or dipole) radiation, 842, 845 Bennett relation, 180 BESSY II electron storage ring, 786 bias electronics, 776 Biberman-Holstein approximation, 225 Bloch-Gruneisen law, 234 Boltzmann kinetic equation, 236 bremsstrahlung radiation, 693 burst-mode operation, 376
C capillary discharge, 248 EPRA MPP, 248 capillary Z-pinch, 505 angular distribution, 513 angular distribution monitor (ADM), 507 collection optics, 458 conversion efficiency (CE), 511 debris mitigation, 16, 385, 433, 515 discharge head, 506 dissipated energy, 512 Flying Circus (FC), 9, 701, 721 grazing-incidence collector, 517 intermediate focus (IF) profile, 517
Index beam profile, 520 comparison with models, 520 images, 519 in-band image, 615 magnetic pulse compression generator, 428, 506 circuit diagram of the MPC generator, 507 power, 515 prepulse, 509 Schwaltzschild collector, 517 spectra, Xe, 511 stability, 512 waveform, current, voltage and EUV signal, 509 witness plate, 517, 1001 Zr/Si3 N4 filter, 518 cleanliness of source, 28, 36 joint requirements, 27 coefficient of local emission and absorption, 210 coherence factor, 37 collection angle, 897, 910 collection efficiency, 893, 899, 908 collector, 553, 590, 592, 598 coefficient of thermal expansion (CTE), 880 collection limits, 9 description, 6 electroforming, 881 erosion, 995 and redeposition of material, 948 observations in ETS, 998 of Ru by Xe+, 951 rates of materials, 1011 rates of materials, flux independent, 1011 general considerations, 875 grazing angle collectors, 11, 876 design, 877 ellipsoidal mirrors, 877 fabrication, 881 hyperboloidal-ellipsoidal design, 878 parabolic mirrors, 877 testing, 885 Wolter type 1 design, 878 lifetime measurements, 19 also see under various sources mandrel, 881 coating, 882 nickel deposition, 883 fabrication, 881 phase-shift optical interferometric measurement, 882 materials, 9, 926 measurements of reflectivity 90% encircled energy widths (W90), 884
Index half energy widths (HEW), 885 mirror shell integration, 885 multilayer collectors, 9 off-axis imaging, 879 reflective coating, 879 reflectivity, 9, 880 dependence on roughness, 881 measured and calculated of Ru, 1021 requirements, 876 testing, 885 material testing, 932 reflectivity measurement setup, 887 transmission, 39, 51 trends and challenges, 890 collisional mixing (CM), 948 collisional-radiative equilibrium (CRE) model, 154, 216, 227, 287 component lifetime also see lifetime under various sources component degradation specs, 38 collector transmission, 10, 39 electrode transmission, 39 filter transmission lifetime, 39 multilayer transmission lifetime, 39 overall component degradation, 32 conductivity electrical, 287 Spitzer-Harm, 307 configuration interaction, 51, 152, 314, 351 configuration-mixing approximation, 114 confinement parameter, 206 conversion efficiency (CE) also see under various sources definition, 4, 199 DPP vs. LPP, 4 relative for materials, 422 review of Xe, Sn, and Li, 6 coronal equilibrium model, 227 cost of ownership, 17, 39, 473, 574 consumables, 39 consumable cost, 40 estimation, 39 initial cost, 40 operating cost, 39 Coulomb explosion, 1035 Coulomb logarithm, 304 Cowan code, 62, 302 critical current, heavy-ion plasmas, 180 critical dimension control, 34, 35 error budget, 38 current crowbar, 253
D debris, 167, 957 effect of plasma, 978 estimation, 957
1047 generation, 7, 957 mitigation, 957, 969, 1000 also see under various sources active plasma cleaning, 989 background gas, 970 device transmission, 11 fast-ion mitigation, 1022 by magnetic field, 1022 flowing background gas, 973 foil trap, 970 gas curtain, 998 manipulation of optical elements, 985 plasma and biased collimation, 979 plasma-based secondary ionization, 976 Debye length, 744 Debye temperature, 234 deceleration time, 33 defect-mediated desorption (DMD), 1036 dense plasma focus (DPF), 253, 278, 373 angular distribution, 380 burst-mode operation, 376 collector, 386 conversion efficiency (CE), 376 debris mitigation and contamination studies, 385 dynamics, 255 lifetime limitations, 387 Mather-type DPF configuration, 374 modeling, 259, 278, 382 power, 376 power scaling, 387 pulsed-power development, 375 source size, 380 thermal management, 378 detailed term accounting (DTA), 314, 315, 352 diamondlike carbon (DLC), 802 dielectronic recombination, 51 diffusion coefficient, 971 diffusion length, 971 directed discharges, 459 discharge-produced plasma (DPP) see capillary discharge capillary Z-pinch dense plasma focus (DPF) gas-discharge-produced plasma (GDPP) hollow-cathode-triggered (HCT) plasma pinch discharge pinch discharges plasma capillary source Star Pinch Doppler broadening, 525 Doppler-broadened line, 210, 565 dose repeatability, 34, 35 dose stability, 684 Dulong–Petit law, 234
1048
E electrode obscuration effects, 899, 902 electrodes, 915, 926 carbon-based material (CBM), 923 efficiency, 39 erosion mechanism, 486, 922 lifetime, 19, 407, 423 also see under various dischargeproduced plasma sources materials, 926, 930 carbon-fiber composites (CFCs), 928 pseudo-alloys, 926 pyrolytic graphite, 928 refractory components, 927 porous-metal cooling, 15 testing, 932 copper, 917 tungsten, 917, 927 thermal response, 917 time dependence, 919 also see under various dischargeproduced plasma sources electron-based EUV sources, 823 angular distribution, 829 applications calibrations, 833 transmission curve measurements, 836 Auger decay probabilities, 836 conversion efficiency (CE), 827 electron-induced characteristic emission, 824 EUV and soft-x-ray spectra, 828 EUV brightness, 831 EUV tube, 824 long-term stability, 831 power scaling, 831 Si L-edge Cherenkov emission, 824 silicon energy-level scheme, 827 silicon EUV spectrum, 826 source size, 829 tungsten spectrum, 836 electron beam ion trap (EBIT), 55, 154, 1037 electron-hydrodynamic approach, 233 electron plasma frequency, 304 electron storage rings see synchrotron radiation electrostatic energy analyzer (ESA), 747, 966, 1017 electrostatic ion energy analyzer (ESIEA), 706 elementary discharge source (EDS), 178 ELSAC, 594 emission wavelength, 51 emitter materials, 421, 542 E-MON, 725 energy levels see atomic data
Index energy stability, 484 energy stability budget, 34 Engineering Test Stand (ETS), 649, 998 equilibrium radius, 188 erosion mechanisms, 922 escape factor, 209, 212 etendue acceptance factor, 417 calculation, 37, 416 coherence factor, 37 illumination system, 894 joint requirements, 28 magnification, 37 match, 10, 13 source, 36, 894 system, 910 Euler-Lagrange variables, 241 EUVL, 4, 27 implementation challenges, 6 scanners, utility requirements, 7 EUV sources see discharge-produced plasma (DPP) sources electron-based EUV sources laser-produced plasma (LPP) sources synchrotron radiation EUV sources exposure time, 32 external electric circuit, 281 Extreme Ultraviolet Lithography System Development Association (EUVA), 607, 1016
F failure-mode and effect analysis (FMEA), 673 Faraday-cup ion probe (IP), 704 fast-ion characterization, 1016 fast-ion mitigation, 1022 figure of merit, 163 filter wheel, 778 flat-field spectrograph (FFS), 699 Flexible Atomic Code (FAC), 113 foil comb, 463 foil trap, 970 forbidden transitions, 51 frozen xenon droplets, 681 fuel source, 40 see also under various sources Fundamental Data Working Group (FDWG), 48 Flying Circus, 9, 701, 721, 777
G gas-discharge-produced plasma (GDPP), 414 collector, 423 collector lifetime, 434 in situ cleaning procedures, 447
Index debris filter, 434 debris mitigation, 433 etendue, 416 etendue acceptance factor, 417 electrode lifetime, 427 electrodes, 423 fuel materials, 421 pinch effect, 418 pinch plasma, 418 plasma size, 444 porous-metal heat exchanger, 432 power, 438, 442, 445 power scaling, 441 pulse power, 427 integrated gate bipolar transistor (IGBT), 429 magnetic pulse compression generator, 428 magnetic switch, 429 pulse compression ratio, 429 pulse-to-pulse fluctuations, 437 thermal management, 421, 431 water-cooled electrode, 432 XTS, 435, 448 Z-pinch, 413 gas transmission, 10, 214, 387, 724 Sn DPP, 11 Xe DPP, 11 gated CMOS array, 680 geometrical collection efficiency, 9 geometrical flux, 894 Gibbsian adsorption (GA), 948 Gibbsian segregation, 985 goniometer, 765 Granville-Phillips stabile-ion gauge, 791 grazing angle collectors, 11, 876 grazing-incidence mirrors (GIMs), 946 gridded energy analyzer (GEA), 963
H Hartree-Fock (HF) self-consistent-field atomic model, 277 Hartree-Fock-Slater (HFS) approximation, 286 Hartree-Fock-Slater model, 227 Hartree-Fock-Slater quantum-statistical model, 237 Helmholtz–Lagrange invariant (HLI), 894 high-energy-density physics (HEDP), 224 highly charged ions (HCIs), 48, 1034 atomic physics of, 149 high-temperature insulator ceramics, 929 high voltage (HV), 526 high-voltage electrode (HVE), 492 historical overview of metrology development and standardization, 721
1049 hollow-cathode triggered (HCT) plasma pinch discharge, 395, 396 collection efficiency, 404 collector lifetime, 407 collector materials, 408 conversion efficiency (CE), 404 debris, 407 design, 401 electrode lifetime, 407 ignition phase, 397 lifetime, 399 modeling, Monte Carlo model, 398, 400 multiborehole configuration, 403 pseudospark discharge, 396, 459 thermal load, 407
I imaging spectrometer, 811 implicit scheme, 242 inertial Z pinch, 456 insertion magnets, 842 in situ cleaning procedures, 447 integrated energy stability, 28 integrated gate bipolar transistors (IGBTs), 429 interaction of materials with charged particles and components testing (IMPACT), 946 Interferometric Data Evaluation Algorithms (IDEA), 697 intermediate focus (IF), definition of, 29 International Radiation Detectors (IRD, AXUV-100G), 613 intrinsic conversion efficiency (ICE), 482 ion acoustic velocity, 305 ionization chamber, 773 ionization energy, see atomic data ionization fraction, 977 ion velocity, 209 insulator ceramics, 929 beryllium oxide, 929 candidate materials, 928 corundum, 929 nitrides of aluminum, 929 nitrides of boron, 929 properties, 928 pyrolytic boron nitride (PBN), 929 testing, 932 zirconium dioxide, 929 Interferometric Data Evaluation Algorithms (IDEA), 697 interferometry, measurement of electron density, 698 inverse bremsstrahlung, 351, 542 inverse bremsstrahlung absorption (IBA), 304, 691 irradiation stability, 802
1050
J Japanese Ministry of Economy, Trade and Industry (METI), 607, 1016 jj coupling, 50, 293, 327 Joule dissipation, 234 Joule heating, 181
K K-edge wavelength, 788 kink-mode instabilities, 246 Kirchhoff’s law, 319 Kirkpatrick-Baez glancing-incidence optical system, 856
L Landé interval rule, 288 Langdon effect, 351 Larmor radius, 1022 lasers acousto-optical (AO) switching, 587 beam quality, 547, 588 beta laser, 682 CO2 laser, 541, 547 diffraction limit (DL), 673 diode-pumped solid state (DPSS) laser, 595 electro optical (EO) switching, 566 excimer, 17, 541 GEKKO XII laser system, 353 master oscillator (MO), 670 master oscillator–power amplifier (MOPA), 17, 547, 586, 608, 670 multibeam laser focusing, 588 multiplexing, 16, 546 Nd:YAG, 154, 541, 608, 651, 670, 739, 762 Starlase, 566 power oscillator–power amplifier (POPA), 586 power requirements pulsed CO2 , 17 excimer, 17, 546 power rollover, 672 pump diode current, 672 pulse length, 16 Q-switched lasers, 154 requirements, 5 solid state lasers, 673 spatially and temporally multiplexed laser modules, 563 spatial multiplexing, 568, 578 ELSAC prototype, 578 SHINE module, 595 spider configuration, 596 spiderlike side attack, 589 stimulated Brillouin scattering (SBS), 670 temporal resolution of pulse, 672
Index wall-plug efficiency, 8 Yb:YAG, 550 laser-produced plasma (LPP) angular distribution, 380, 513, 554, 573, 580, 829, 899, 903, 906 collector, 11, 607 also see under collector deformable mirror, 610 sputtering, 434, 639 collector lifetime, 407, 530 conversion efficiency (CE), 347, 551, 579, 585, 630, 656 dependence on wavelength, 356 xenon and tin slab targets, 261, 341, 670, 702 cost of ownership, 574 debris emission ion, 638, 704 mechanism, 693 ML degradation, 709 particle, 707 debris mitigation, 690 design parameter, 342, 704 dose control, 591 economical viability, 557 emission efficiency, 261 emission spectrum from water-methanol droplets, 622 from xenon, iodine, and tin, 623 etendue, 553, 614, 633 etendue transmission factor, 539 integration into ETS, 653 laser intensity requirements, 564 laser parameters, 564 modular LPP source, 577 optical thickness, 291, 565 optimum plasma temperature, 564 power, 16, 343, 537, 538, 650, 670 tin droplet, 263 tin targets, 149 xenon droplet, 264 scaling, 441, 471, 556 source size, 484, 553, 633, 829, 911 spatially and temporally multiplexed, 563 stability, 579, 608, 628, 630, 650, 653, 672, 679 target materials, 622 thermal management, 378, 600 laser-produced plasma (LPP) modeling, 299 average-atom (AA) model, 226, 312 AVERROES, 316, 318 collisional-radiative codes, 51, 152, 314, 351 collisional-radiative model (CRM), 352 configuration interaction (CI), 351 Cowan’s MCHF code, 315, 693 CRETIN, 320
Index detailed configuration accounting (DCA) method, 313 detailed term accounting (DTA), 352 Dirac equation, 316 Dirac-Fock equations, 317 GRASP, 351 Hartree-Fock approximation with relativistic extensions (HFR), 317 HULLAC code, 316, 323, 349 hydro code, MED, 103, 306 hydrodynamic Lagrangian code CHIVAS, 311 laser coupling and interaction, 303 Layzer complexes, 318 magnetohydroradiative-dynamic research (MHRDR), 382 modified semi-empirical method (MSEM), 310, 699 multiconfiguration Dirac-Fock (MCDF), 316 multiconfiguration Hartree-Fock (MCHF), 316 Poisson equation, 398 power balance model, 343 radiation hydrodynamic code, 348 radiation transfer models, 318 screened hydrogenic model (SHM), 348 SCO, 325 SCROLL, 316 SCAALP code, 318 spin-orbit split array (SOSA), 314 super transition array (STA), 315 Thomas-Fermi (TF) model, 312 laser-produced plasma (LPP) targets, 544, 620 droplet solid, 611 tin, 266 water, 309, 698 electron density, 698 emission spectrum, 310 xenon, 18, 264, 545, 581, 680 filament, xenon, 571, 681 gas puff, xenon, 261 glass targets, tin-doped, 156 high-density clusters, xenon, 651 jet aerosol spray jet, 675 heat shield, 676 xenon, 264, 545, 620, 624, 651, 1005 liquid jet droplet formation distance, 626 evaporative cooling, 626 freezing, 626 jet stabilization through nozzle heating, 628 xenon, 674
1051 mass limited, 12, 546, 651, 690 tin-doped liquid droplet target, 691 spectra of, 701 water ice, 150 planer targets Ge and Re, 150 tin, 572, 703 xenon, 678 recycling system xenon, 571, 594, 599 slab xenon and tin, 261 spherical targets, 308 xenon and tin, 263 Lawrence Livermore National Laboratory (LLNL), 856 LCR circuit, 243 lead zirconium titanate (PZT), 753 LED, pulsed, 680 Lichtleitwert, 894 liquid-droplet target, 621 liquid-jet target, 621 liquid-spray target, 621 liquid xenon spray jet, 657 LiNbO3 crystal, 697 linear density trajectory, 189 line edge roughness (LER), 13 line emission coefficient, 695 line width, 699 local thermodynamic equilibrium (LTE), 211, 306, 614, 699 low-energy ion scattering spectroscopy (LEISS), 950 LS coupling, 50, 293 LS-coupling approximation, 288
M macrophoton, 284 magnetic insulation, 457 magnetic lenses, 842 magnetic switch, 429 magnetohydrodynamic (MHD) processes, 277, 279 magnetohydroradiative-dynamic research (MHRDR), 382 Mather-type DPF configuration, 374 Maxwell equation, 231 mean free path, 971 metrology, 759 2% bandwidth mirrors, 729 acceptance angle, 722 atomic force microscopy (AFM), 737, 1021 Auger depth profiling, 676, 1000 Auger electron spectroscopy (AES), 736, 1021 AXUV-100 photodiode response curve, 724
1052 calibration, 760, 785 calibration procedure, 723 calorimeters, 935 electron diagnostics, 742 electron temperature measurement, 745 electrostatic analyzer with TOF spectrometer, 745, 747 with quadrupole mass filter, 750 electrostatic ion energy analyzer (ESIEA), 706 E-Mon energy detector, 725 EUV multilayer telescope, 727 Faraday-cup ion probe (IP), 704, 1010 fast-ion characterization, 1016 Flying Circus, 721 measured quantities, 728 source performance data, 726 gridded energy analyzer (GEA), 963 historical overview of development, 721 inband imaging, 615 inband source-size measurement, 723 interferometry, 726 ion diagnostics, 745 ion energy analyzer (IEA), 704 Langmuir probes, 742, 1001 low-energy ion scattering spectroscopy (LEISS), 950 microchannel plate (MCP), 738, 966 mirror imaging systems, 738 neutral-atom detectors, 752 pinhole cameras, 738 plasma diagnostics, 735 plasma frequency measurement, 744 plasma imaging, 738 polarization interferometery, 742 pyroelectric calorimeter wafer, 753 quartz-crystal microbalance (QCM), 737, 963 quartz-crystal-microbalance–dual-crystal unit (QCM-DCU), 950 scanning electron microscopy (SEM), 737 scanning tunneling microscopy (STM), 1037 secondary-ion mass spectroscopy (SIMS), 737 Schlieren imaging, 740 shadowgraphs, 738 surface accumulators, 736 Thomson parabola spectrometer (TPS), 706, 750 Thomson scattering, 744 time-of-flight (TOF), 704 TOF spectrometry, 745, 747 transmission electron microscopy (TEM), 1021 transmission of various components, 724 witness plates, 736
Index x-ray photoelectron spectroscopy (XPS), 736, 950, 1021 XUV diagnostics, 722 microchannel plate (MCP), 185, 738, 966 microexposure tool (MET), 633 micropinches, 187 equilibrium radius, 188 Mie diffusion, 580 mitigation techniques, 957, 969, 976, 985 Mo/Be, 29 monochromator, 765 Monte Carlo-based radiation transport (MCRT), 284 MOPA architecture, 671 Mo/Si, 29 MTBF, 39 MTTR, 39 multichannel plate (MCP), 746 multilayer mirror (MLM), 29 lifetime see lifetime under various sources Mo/Be, 29 Mo/Si, 29 reflectivity, 13, 39, 724 reflectivity of 11-mirror system, 30 roadmap for improvement, 864
N National Synchrotron Light Source (NSLS), 859 neck instabilities, 179, 246 development scenario, 183 experimental observation, 185 non-LTE, 224, 306, 313 nonequilibrium parameter, 239 nonequilibrium radiation, 228 normal-incidence reflectance of a Mo/Si multilayer (ML), 852 of clean Al, 852 numerical aperture (NA), 895 numerical diffusion, 241
O object field size, 895 obscuration effects anode, 968 electrode, 899, 902 Ohm’s law, generalized, 231 opacity effects, 150, 154–155, 162, 164, 167, 361, 382 opacity project database, 699 operating costs, 40 optical depth, 210, 230, 319 optically thick lines, radiance of Ne and Xe lines, 211 optical thickness, 291, 565
Index out-of-band (OOB) radiation, 11, 201, 216, 634, 704 overhead time, 32
P particle-in-cell method, 236 Paschen curve, 177, 233, 397, 402 Pease-Braginskii current, 180 petals, 1004 optical photographs, 1007 phase-space volume, 894 photodiode, 899 photodiode calibration, 773 photon bundle, 284 Physikalisch-Technische Bundesanstalt, 724 pinch discharges, 477 Bennett equilibrium, 478 conversion efficiency (CE), 482 electrode erosion, 486 electrode system, 494 effective electrode surface, 488 excimer-laser-initiated pinch discharge in Sn, 495 fuel, Sn vapor, 491 high-voltage electrode (HVE), 492 intrinsic conversion efficiency (ICE), 482 lifetime, 486 power, 482 rotating-disk electrode (RDE), 498 rotating multi-discharge-unit (RMDU), 489 Si3 N4 , 488 source size, 484 spectra, 484 spouting pinch discharge, 480 stability, 484 pulse-to-pulse repeatability, 485 vapor shielding, 488 Z pinch, 478, 482 Z-pinch configurations, 479 pinch effect, 175, 418, 478 formation of pinch columns, 176 gas-puff pinch, 177 theta pinch, 175 X pinch, 177 Z pinch, 175 pinch plasma, 418 pinhole camera, 738, 899, 904 Planckian radiator, 202 ideal, 203 spectral efficiency of, 202 Planck mean absorption coefficient, 321 Planck’s law, 201, 319, 541 plasma, axial velocity of, 248 plasma capillary source, 523 ablative capillary discharges, 526 conversion efficiency (CE), 531
1053 Doppler broadening, 525 gas-filled capillaries, 524 lifetime, 530 modeling, 524 polyacetal, 524 polyacetal capillary, 527 EUV spectra, 532 PVC capillary, 527 spectrum of a discharge with argon, 525 Kr and Xe spectra in the EUV region, 527 unresolved transition array (UTA), 529 power, 529 plasma-column energy balance, 180 plasma compression, 3D, 248 plasma critical density, 541, 565, 696 plasma focus discharge, 177 plasma gun, 933 diagnostics, 935 hydrogen plasma, 934 plasma modeling ANGARA-5, 236 completely conservative scheme, 241 discrete-ordinate method (DRT), 283 distorted-wave approximation (DWA), 227 HEIGHTS-EUV package, 277, 918 implicit scheme, 242 Lax-Friedrich formulation, 277, 918 MHD description, 218 Monte Carlo model, 398, 400 multigroup radiation transport model, 244 Newton’s method, 242 plasma and radiation and solid-material interactions, 234 RMHD code Z*, 236 spectral ray-tracing postprocessing, 245 TERM, 237 THERMOS, 188, 237 tool for source optimization, 215 total variation diminishing (TVD) scheme, 277 TRIM, 1011, 1034 Z* code, 223 ZETA, 236 Z accelerator, 236 plasma outflow, 185 plasma sheath, noncylindrical, 253 plasma sound speed, 565 Poco graphite, 676 poly methyl methacrylate (PMMA), 859 absorption coefficient, 859 positioning stability, 36 potential energy sputtering, 1033 power scaling, 387, 831 preferential sputtering (PS), 948 preionization influence of, 252 processes, 232
1054 prepulse, effect of, 165 projection algorithm, 899, 900 PROTO I, 179 pseudorandom number, 399 pseudospark discharge, 396 pulse compression ratio, 429 pulsed power, 427 pulsed response of Si photodiodes, 775 pulsed-power development, 375 pyroelectric calorimeter, 753
Q quality of imaging (critical dimension control), 34 quantum efficiency, 206, 770, 775 quartz-crystal microbalance (QCM), 737, 963 quartz-crystal-microbalance–dual-crystal unit (QCM-DCU), 950 quasi-neutrality, 232 quasi-stationary approximation, 228
R Racah algebra, 315 radiation diffusion, 321 radiation-enhanced diffusion (RED), 948 radiation-hardened Si photodiodes, 776 radiation-induced segregation (RIS), 948 radiation loss, 181 radiation transfer equation, 229 radiation transport, detailed, 280 Monte Carlo-based radiation transport (MCRT), 284 radiation transport equation (RTE), 283 radiative collapse (RC), 175, 180, 247 stability of trajectory, 190 Z-pinches, 175 radiative cooling time, 209 radiative decay rate, 188 radiative magnetohydrodynamics (RMHD), 224 effective conservative schemes, 241 radiative yield, factors that influence, 208 rates of absorption and emission in spectral lines, 226 Auger effect (autoionization) and dielectronic capture, 226 collisional deexcitation, 188, 212, 226 collisional excitation, 209, 226 excitation and ionization, 207 ionization and three-body recombination, 226 photoionization and radiative recombination, 226 Rayleigh’s criterion, 874 Rayleigh-Taylor instability, 250, 610
Index ray tracing, 898, 910 recombination radiation, 693 recycling system, 571 reflectometry, 765, 836 repeller field, 712 repetition frequency, requirements, 28, requirements estimation, 33 residual gas analyzer (RGA), 571 resist line edge roughness (LER), 13 sensitivity performance, 14 sensitivity requirements, 31 resistivity, 287 resonance lines, 62 of rare gases for calibration, 787 RMHD code Z*, 236 Rosseland mean absorption coefficient, 321 rotating multi-discharge-unit (RMDU), 489 rotating-disk electrode (RDE), 498
S satellite lines, effect of, 360 scan speed, 35 scanning electron microscopy (SEM), 737 scanning time, 32 scanning tunneling microscopy (STM), 1037 Schlieren imaging, 740 Schottky barrier devices, 777, 798 Schwarzschild optic, 857, 863 screened hydrogenic model (SHM), 348 second-harmonic generator (SHG), 697 secondary-ion mass spectroscopy (SIMS), 737 self-trapped exciton (STE), 1036 shadowgraphs, 738 shot-to-shot reproducibility, 190 see also stability under various sources Si L-edge Cherenkov emission, 824 Si3 N4 , 488 Si3 N4 /Nb filter transmission, 724 SiC, 506 silicon EUV spectrum, 826 skin depth, 235 Slater-Condon parameter, 153 slit width, 35 snowplow model, 176, 255, 269 Sommargren phase-shifting diffraction interferometer, 856 source angular distribution, 899, 903, 906 also see under various sources source diameter, 909 source distribution, 897, 899, 902, 905 source efficiency, 199 collection, 200 driver, 200 plasmas, 200 radiator, 200
Index spectral, 200 source, EUV see EUV sources source length, 909 source performance measurements also see under metrology 2% bandwidth mirrors, 9 accuracy, 9 cross-calibration, 9 factors influencing collection, 9 factors influencing requirements, 13 Flying Circus (FC), 9 intermediate focus (IF) measurements, 9 measurement methods, 9 source pinch size, 909 source power also see under various sources determination, 898 performance status, 726 Li DPP, 16 Li LPP, 19 Sn DPP, 15 Sn LPP, 18 Xe DPP, 15 Xe LPP, 18 requirement estimation, 203 source power, collectible, 897 source power scalability, 200 source repeatability, 35 number of pulses, 35 repetition rate, 35 source-induced repeatability budget, 36 source size, 13, 187, 191, 909, 911 effect on collection efficiency, 910 also see under various sources source technology future outlook, 20 joint requirements, 27 changes in, 28 etendue of source output, 28 EUV power, 28 integrated energy stability, 28 maximum solid angle input, 28 repetition frequency, 28 source cleanliness, 28 spectral purity, 28 wavelength, 28 limits, 10 performance status, 5 potential showstopper, 5 source volume, 894, 897, 898, 908 projection, 900 source, utility requirements, 7 spectra see under atomic data and under various sources spectral efficiency
1055 of a Planck radiator, 202 tin, 214 xenon, 214 spectral line width of an isolated line, 310, 699 spectral purity, 28, 38 joint specs, 28 also see under OOB spectral purity filter (SPF) technology, 9 transmission, 11 spectral radiance, 201, 209 spectral radiation energy density, 230, 238 spectrographs, 807 flat-field spectrograph (FFS), 699 transmission grating spectrograph (TGS), 699 variable-spacing (Harada) grazingincidence grating, 699 spray jet, 1009 sputter erosion, 457 sputtering yield, 1033 copper, 951, 962 tungsten, 962 Spitzer conductivity, 181 Stark broadening, 211 Star Pinch, 453 astron discharge, 459 spectra of Ar, 461 beam dump, 463 collector optics, 433–434 colliding-beam plasma source, 461 conversion efficiency (CE), 466 cost of ownership, 473 directed discharges, 459 discharge cathode, 458 first wall, 454 foil comb, 463 fuel materials, 469 gas barrier, 458 inertial Z-pinch, 456 lifetime, 468 magnetic insulation, 457 multiple-channel hollow-cathode discharge, 460 plasma expansion time, 457 plasma size, 467 plasma stability, 467 pseudospark discharge, 459 power, 466 scaling, 471 sputter erosion, 457 sputter removal coefficient, 456 thermionic cathodes, 458 wall material, 455 Stefan-Boltzmann law, 201, 209 sublimation of metal, 235 superconfiguration code SCO, 325
1056 surface accumulators, 736 SXUV-type diode, 799 synchrotron radiation sources, 760, 786, 841 BESSY II electron storage ring, 786 basic parameters, 790 electrical substitution radiometer (ESR), 774, 786, 795 EUV direct undulator beamline, 791 basic parameters, 793 imaging spectrometer, 811 inband power meter, 808 photodiode calibration, 773 irradiation stability, 802 linearity, 805 long-term stability, 801 self-calibration, 800 spectral responsivity, 797 reflectometer, 792 spectral detection efficiency, 812 of E-spec® , 815 spectrally filtered tools, 807 spectrographs, 807 spectral radiant power, 789 Synchrotron Ultraviolet Radiation Facility (SURF III), 761 absolute cryogenic radiometer (ACR), 774 calibration of EUV radiometry tools, 777 Flying Circus, 777 detector characterization, 769 quantum efficiency, 770 quantum efficiency spatial uniformity, 772 quantum efficiency stability, 771 speed, 772 electrical substitution radiometer (ESR), 774 inband EUV power instrumentation, 764 ionization chamber, 773 monochromator, 765 output spectrum of SURF III, 761 photodiode calibration, 773 linearity, 772 out-of-band response, 773 pulsed response, 775 pulsed response saturation, 776 responsivity, 776 reflectivity map, 768 reflectometer optical throughput, 767 reflectometry, 765 transmission curve, Zr filter, 769 overview applications in lithography, 849 beamlines, 842
Index bending-magnet (or dipole) radiation, 842 radiation, 845 EUV imaging, 858 EUV interferometry, 855 focusing magnets (quadrupoles), 842 injector, 842 insertion magnets, 842 Kirkpatrick-Baez glancing-incidence optical system, 856 Lorentz contraction factor, 842 magnetic lenses, 842 phase-shifting point-diffraction interferometer (PSPDI), 856 reflectivity measurements of Al, Ir, and ML, 853 reflectometer, 855 scanning-mirror illuminator, 861 Sommargren phase-shifting diffraction interferometer, 856 steering magnets (sextupoles), 842 survey of current facilities, 848 undulator radiation, 844, 846 wiggler radiation, 844, 848
T tape target, 621 TERM, 237 thermal extraction, 15 dissipation of electrical energy, 186 also see thermal management under sources thermal instability, 235, 250 thermal management, 378, 600 THERMOS, 188, 237 throughput model, 31 acceleration of wafer stage, 33 acceleration time, 32 deceleration time, 32 field exposure time, 33 field number, 32 overhead time, 32 relationship of throughput and stage acceleration, 33 scanning time, 32 wafer exposure time, 32 tin see under atomic data and fuel for various sources Thomson parabola spectrometer (TPS), 706, 750 Thomson scattering, 744 time-of-flight (TOF), 704 TOF spectrometer, 745, 747 toroidal mirror, 765 total variation diminishing (TVD), 918 total variation diminishing (TVD) scheme, 277
Index
1057
transition energy, 51, 349 transmission electron microscopy (TEM), 1021 transmission grating spectrograph (TGS), 699 TRIM, 1011, 1034 turbomolecular pumps, 655
width of an isolated line, 310, 699 wiggler radiation, 844, 848 Wollaston prism, 696 Wolter objective, 590 Wolter type 1 design, 9, 415, 423, 590, 592, 878–879, 890
U
X
ultrafast electronic excitation, 1036 undulator radiation, 844, 846 unresolved transition array (UTA), 151, 156, 211, 302, 352, 529 intensity, 156 variation of peak position with atomic number, 156 usable radiation, 899, 903, 908 utility requirements, EUV sources, 7
x-ray photoelectron spectroscopy (XPS), 736, 950, 1021 xenon see under atomic data and various sources xenon recycler, 599 XTS, 435 XUV diagnostics, 722
V
YAG:Ce crystals, 729
vacuum spark, 115 low inductance discharges, 177 vapor shielding, 488 Virtual National Laboratory (VNL), 996
W wafer dose sensor (WDS), 663 wafer throughput model, 31 wall material, 455
Y
Z Z accelerator, 236 Z-pinch, 413 Z-pinch configurations, 479 Zeff , 181 Z* code, 223 ZETA, 236 zippering effect, 187, 191