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21 being P = b/t and E = ^250 / fgj . The above classes are characterised by the following behaviour. Class 1 sections buckle in plastic range developing at least the ultimate tensile resistance and the ductility of material. Class 2 sections buckle in plastic range developing at least the proof strength^^.^ of the material. In addition, they are able to withstand quite large plastic deformations. Class 3 sections, as well as class 2 sections, are able to reach the proof strength^.2, but they have limited plastic deformation capacity. Finally, class 4 sections are not able to develop the proof resistance/0.2 and prematurely fail due to the occurrence of local buckling in elastic range.
Photo 2: Stub column test 4.2 The effective thickness approach The effective thickness approach for evaluating the resistance of aluminium members subjected to local buckling has been recently introduced in Eurocode 9 (prENV 1999-1.1).With reference to channels subjected to local buckling under uniform compression, the application of the effective thickness approach for computing the axial resistance requires the evaluation of an effective area by properly reducing the thickness of the plate elements constituting the member section. The magnitude of the reduction depends on the width-to-thickness ratio, the edge restraining conditions, the type of alloy and the member fabrication process.
530
Regarding the edge restraining conditions, flat internal elements or flat outstand elements can be identified. Concerning the influence of strain hardening, two families of alloys are considered: heattreated alloys (HT) and non heat-treated alloys (NHT). Finally, regarding the member fabrication welded or unwelded members are identified. The presented experimental tests regard heat-treated unwelded aluminium channels, so that only the distinction between flat internal elements and flat outstand elements is of concern. According to the above distinctions, three curves (A, B and C) have been assumed as design curves in EC9 for welded or unwelded internal and outstand elements (Fig. 1). These curves are provided as function of the factor p/€ according to BS8118 method. In fact, the local buckling coefficient pc to factor down the thickness of any slender element that is wholly or partly in compression is given by:
where >^ is a slendemess parameter that depends both on the b/t ratio and the stress gradient for the element concerned and e = [2501 fo^)^^; Si and S2 are two numerical coefficients whose values are reported in Table 3 together with the limit value {fi/s )o oi p/s which defines the slendemess range where local buckling does not affect the ultimate resistance so that pc=\ can be assumed. In addition, it can be observed that the curves related to outstand non-symmetrical elements are limited by the branch pc^'di/s)'^, which corresponds to their critical stress (Mazzolani and Landolfo, 1998). TABLE 3 NUMERICAL COEFFICIENTS FOR EC9 DESIGN CURVES
1 CURVE A
1
B
!
1 _c ,
81 32 29 25
Internal elements ht (B/s)ft 22 220 18 198 15 150
81 10 9 8
Outstand elements 1 8-, (B/8)n 1 24 6 1 20 5 16 4 1
The influence of welding is estimated by accounting globally all the effects in a higher value of the generalised imperfection factor, which reduces the buckling curves respect to non welded profiles. Such a reduction is practically the same for both NHT and HT alloys and is not substantially affected by the plate slendemess parameter.
5. COMPARISON WITH THE EXPERIMENTAL EVIDENCE The ultimate axial resistance of the tested specimens has been evaluated by means of the effective thickness approach as codified in Eurocode 9. The computations have been carried out by considering the measured geometrical properties given in Table 1 and the measured proof stress fo.2 of the material, reported in Table 2. Regarding the influence of the strain hardening, T4 temper has been considered as a non heat-treated alloy (curve B), while all other specimens are heat-treated (Curve A).The average value of the ratio N^^g/N^^ between the axial resistance predicted through Eurocode 9 approach and the experimental one is equal to 0.86, while the corresponding standard deviation is equal to 0.081. Therefore, the codified approach leads to conservative results which are justified by the simplicity of the codified approach.
531
I 1 S.
(A) unwelded heat-treated (HT) ® welded HT and unwelded non HT © welded non heat-treated
.81
r ® - '"X^^^'^^^V^.^^^^INTERNAL ELEMENTS .6 r .4 |_
r [ 1
-®-©^
xxV
^V.,^^^v^;^^s,,A^
^^^
UN-SYMMETRICAL^ ^^^Ns^ OUTSTANDS 1 . 1 1 1 1 L
10
20
30
SYMMETRICAL OUTSTANDS \
;
40
\
50
,
\— _.. 60
1
p/e
Figure 1: EC9 buckling curves
This means that the design bukUng curves suggested by EC9 are able to reflect the actual behaviour of both flat internal elements and flat outstand elements, provided that the temper is properly accounted for. Under this point of view, the experimental evidence shows that alloys in T4 temper behaves as a non-heat-treated materials. Therefore, the type of temper should be explicitly considered in assessing the design buckling curves in EC9 (Landolfo et al., 1999).
6. CONCLUSIONS The preliminary experimental test results of a research program devoted to the analysis of aluminium alloy channels subjected to local buckling imder uniform compression have been presented and discussed in this paper. In particular, the test results have been used for investigating the degree of accuracy of the effective thickness approach, recently codified in EC9. This comparison has evidenced a satisfactory degree of accuracy of the design buckling curves provided that the strain hardening properties of the alloy are properly accounted for.
7. REFERENCES Landolfo, R. and Mazzolani, F.M., (1997). Different approaches in the design of slender alluminium alloy sections, Thin-Walled Structures^ Elsevier Science Limited, VoL17, No. 1, pp.85-102. Landolfo, R. and Mazzolani, F.M., (1998). The backgroimd of EC9 design curves for slender sections. Pubblication in honour of Prof. J. Lindner, Berlin. Landolfo, R., Piluso, V., Langseth, M., Hopperstad, O.S., (1999). EC9 provisions for flat internal elements: comparison with experimental results. International Conference on Steel and Aluminium Structures, Espoo, Finland, Jime.
532
EUROCODE 9 APPROACH AVERAGE = 0.86
0.8
0.6
0.4
0.2
ON^ O^
C?^ O^^ C?>^ O^^ O^^ O^^
G^^0^^^0^''^0<^0<^^0^^^0^^^0^^^0<^^
SPECIMEN Figure 2: Comparison between experimetal test results and numerical predictions
Mazzolani, F.M., (1995). Aluminium Alloy Structures, E&FN Spon, an Imprint of Chapman & Hall. Mazzolani, F.M., Faella, C, Piluso, V. and Rizzano, G., (1996). Experimental Analysis of Aluminium Alloy SHS-Members Subjected to Local Buckling Under Uniform Compression, 5th hitemational Colloquium on Structural Stability, SSRC, Brazilian Session, Rio de Janeiro. Mazzolani, F.M., Faella, C, Piluso, V. and Rizzano, G., (1998). Local Buckling of Aluminium Members: Experimental Analysis and Cross-Section Classification, Department of Civil Engineering, University of Salerno. Mazzolani, F.M., Faella, C, Piluso, V. and Rizzano, G., (1999). Local Buckling of Aluminium Channels under Uniform Compression: Experimental Analysis, International Conference on Steel and Aluminium Structures, Espoo, Finland, June. prENV 1999-1.1, (1998). Eurocode 9: Design of Aluminium Alloy Structures - part 1.1, European Committee for Standardisation.
AKNOWLEDGEMENTS The profiles for preparing the tested specimens have been provided by Alures Alumix Group (Italy) (now Alcoa Italia), Alusingen (Germany), Baco Contracts Alloy Extrusions Ltd (England), Hydro Aluminium Structures (Norway) and Pechiney Batiment (France) whose support is gratefully acknowledged.
Stability and Ductility of Steel Structures (SDSS'99) D. Dubina and M. Ivanyi, editors © 1999 Elsevier Science Ltd. All rights reserved
533
POST-BUCKLING ANALYSIS OF V-STIFFENED CORRUGATED SHEETS UNDER COMPRESSION M. Pasca, M. Pignataro and P. Franchin Dipartimento di Ingegneria Strutturale e Geotecnica, Universita di Roma "La Sapienza", Roma, Italy.
ABSTRACT The effect of interaction between one overall buckling mode (Eulerian or torsional) and several local buckling modes is investigated in this paper. It is shown that interaction between Eulerianlocal buckling modes is more severe than interaction between flexural/torsional-local buckling modes in the sense that the structure is more sensitive to initial imperfections. In the analysis, Koiter general stability is employed where the energy expansion up to the third order terms is utilized, since postbuckling behaviour of panels is asymmetric. Initial geometric imperfections are taken into account. The analysis is numerically performed by using finite strip method.
KEYWORDS Buckling, postbuckling, thin-walled members, corrugated sheets, axial compression, imperfection sensitivity, simultaneous modal interaction.
INTRODUCTION The phenomenon of nonlinear buckling has recently stimulated much interest especially in areonautical engineering and also in civil engineering, where use of cold-formed closed or open thinwalled members, as well as stiffened or corrugated panels gain more and more importance in technical application. The profiled panels, for instance, are widely used for girders, roofing and off-shore structures. The corrugations provides continuous stiffening which permits the use of
534
thinner plates. As a consequence, the cost of profiled panels is normally lower than that of stiffened plates. The cost to be paid in designing thin-walled members implies accurate analyses which take into account the buckling and postbuckling behaviour of the structures. Of particular interest for designers and consequently for researchers, is the rather frequent case in which several buckling modes occur simultaneously under the same critical stress. This implies that the structure, which may have stable postbuckling behaviour by correspondence with each isolated buckling load, becomes unstable, and therefore sensitive to initial imperfections, when two or more buckling modes occur simultaneously. This problem was first theoretically treated by Koiter (1945) for three-dimensional elastic continua, and then investigated by many authors for thin.-walled beam under various edge and loading conditions(Sridharan & Benito (1984); Benito & Sridharan (1984-85); Pignataro & Luongo (1987); Teter & Kolakowsky (1995); Teter & Kolakowsky (1996); Rasmussen, (1997)) by using numerical analysis based on finite strip method. In particular the localisation phenomenon theoretically predicted by Poitier-Ferry (1984) has been detected numerically by Luongo & Pignataro (1989). Trapezoidal profiles have been investigated more recently, both numerically and experimentally under different edge loading conditions because of their increasing use in industry. Stability is in this case of crucial importance because of the high slenderness ratio of the element; many design codes have been published for the design of profiled sheeting, e.g. American Iron and Steel Institute (1980) and Eurocode 3(1992). A number of works so far developed are in the experimental area by Bernard et al. (1993) and Bernard et al. (1995). Many other munerical investigations of technical interest have been carried out more recently by Lau & Hancock (1986) and Luo & Edlund (1994). Numerical investigations make normally use of finite strip method (Cheung, 1976) for many types of external loading and boudary conditions. However, interaction of several buckling modes is not considered and, therefore, only linear analysis is employed. Recently, the interaction problem based on finite strip numerical analyses has been faced and numerical results presented by Pignataro &: Pasca (1997). The corrugated sheet is supposed to be simply supported at its transversal edges and subjected to uniform axial load. Results confirm sensitivity to initial imperfections when several buckling modes interact. In the present paper the postbuckhng behaviour of trapezoidal profiles is investigated. Interaction between Euler buckling mode and several local buckhng modes, both longitudinal and so called "transverse" modes is analysed. Also the interaction between overall torsional and the same local modes is studied for many geometrical parameters of the trapezoidal profile. The reformulation of Koiter theory due to Budiansky (1974) is employed to perform a nonlinear numerical analysis by finite strip method of a corrugated sheet, uniformly loaded at its transverse edges. It is found that the Euler-local interaction is more severe than the torsional-local one, in the sense that the structure is more sensitive to initial imperfections.
MODEL A N D SOLUTION PROCEDURE The present paper is devoted to the analysis of the bifurcation and postbuckhng behaviour of corrugated sheets under compression in the presence of V-stiffeners and for different geometrical properties which may give rise to different postcritical scenarios. To this aim, the corrugated sheet, represented in Fig. 1, is analysed with a discrete model according to the finite strip method. Each strip element is represented by a plate element of length equal to the panel length t and thickness
535
Figure 1: Geometric description of a panel element. t for which the following in-plain strains and curvatures are used
Xx
—
'^ixx
5
Xxy — ^'^,xy
Xy — ^52/
(1)
:
where u{x, y), v{x, y), w{x, y) are the components of the displacement vector u along the axis directions and an index preceded by a comma denotes differentiation with respect to the corresponding variable. The finite strips are rigidly connected along N nodal lines and have continuous supports at the ends; longitudinal edges are free. The local displacement components of a generic finite strip are expressed as a function of the local nodal parameters through the following relationships: 'KX
(^5 y) = Yl [hiv) ^ifc + /2(2/) U2k] COS k— I—1 fc=l
(3)
^^(^. y) = Y. [/i(2/) ^ifc + h^y) ^2fc] sin k— ^
k=i
w\x,y)
=
(2)
t
XI [/3(y)^lfc + /4(2/)^lfc+ TTX
^h{y) '^2k + feiy) 02k] sin k
T
(4)
where the functions fi{y) {i = 1,...,6) are linear or cubic polynomials and the coefficients uik,vik,..., ^2fc represent the displacement amplitudes along the sides 1 and 2 of the strip associated with ^-th harmonic. The strip displacement parameters u^ = {uik,Vik,Wik,Oik}^ (i = 1,2) are correlated, by means of the rotation matrix of the reference system, with those of the corresponding nodal fines, which are given in terms of compatible functions. Following the standard procedure of finite strip method, the total potential energy of the panel is obtained and the general theory of stability by Budianky (1974) can be employed to investigate post buckling behaviour of corrugated sheets, when several buckling modes occur simultaneously under the same critical stress. In the following, the main lines of this procedure, explained in detail in Piganataro & Pasca (1997), are given.
536 Bifurcation
and postbuckling
analysis
Let $[u; A] be the total potential energy of the system subjected to conservative loads, where u is the displacement field measured from the stress free configuration and A is a parameter governing the external force field. The equiUbrium condition is obtained by requiring the functional #[u; A] to be stationary with respect to kinematically admissible displacement fields, thus all possible equihbrium paths u = u(A) are obtained. Once an equilibrium path UQ = Uo(A) is known {fundamental path), then, a second bifurcated equiUbrium path is detected by writing u(A) = uo(A)4-v(A),
(5)
v(A) being a small additional displacement measured from the fundamental configuration Uo(A). Under the assumption of regularity, v and A are written as series expansions in terms of a parameter ^, from ^ = 0 A = Ae + Ai^ + iA2^2 + ---,
(6)
V = v i e + ^V2$2 4-iv3$^ + ---
(7)
By substituting the latters in the equihbrium condition and performing a series expansion in terms of v(A), collecting terms with equal power of ^ and equating to zero each of them, the following perturbation equations are obtained ^;Vi(5u = 0 $;V2(5u = - {2Ai^;Vi + ^yl]
6u.
(8) (9)
Equation 8 is an eigenvalue problem whose solution furnishes the critical load Ac and the buckling mode vi. For several linearly independent eigenmodes vij (i = 1 , . . . , m) all associated with the lowest eigenvalue A^ the most general solution of Eqn. 8 is vi=i^iVn
(z = l , 2 , . . . , m )
(10)
where repeated indices denote summation and Ui are arbitrary parameters which are normahzed according to UiUi = 1. By substituting Eqn. 10 into Eqn. 9 and assuming ^u = vn, Vi2,..., vi^^ succesively, the set of m equations (Predholm orthogonality conditions) are obtained Aijk Vifj + Ai^^fc i^i = 0
(z,i,fc= 1 , . . . , m),
(11)
where Aijk and Bik are coefficients depending on Wu Equations 11 together with the normalisation condition permit to evaluate the m coefficients Vi and Ai.
Initial
imperfections
The main influence of initial imperfections on post-buckling behaviour of structures consists in an erosion of the critical load. What becomes really significant in these cases is the collapse load which is sometimes much below the critical load, especially for structures with asymmetric postbuckhng behaviour. The effect is more detrimental when many buckling loads occur simultaneously or nearly simultaneously.
537
If the structure under analysis is not quite perfect, in that it contains a displacement u before the appUcation of load, its potential energy functional is modified by addition of the imperfection contribution. Assuming the convenient form u = fu* = a^^u* for the imperfection, where f is the imperfection amplitude, u* gives the shape of the imperfections and a is a scalar parameter, and repeating the same procedure as for the perfect structure one gets the new perturbation equations, the first of which is the same eigenvalue problem as Eqn. 8 and therefore furnishes the same eigenvalue Ac and eigenvectors Vn. In case of multiple buckling modes, if it is assumed that the initial imperfection shape vector is a linear combination of the critical modes, i.e. u* = rjiVn, where the coefficients rji's are subjected to the condition rjiTji = 1, one gets Aijk ViVj 4- XiBik Vi + aDik Vi = 0
(z,;, A; = 1 , . . . , m),
(12)
where Aijk, Biu and Aifc are coefficients that depend on the buckling modes and barred coefficients referr to the imperfect structure. Equations 12 and the normalisation condition constitute a system of m + 1 non linear nonhomogenous equations in the unknowns P*, Ai. Their solution depends on the coefficients r]i and on the amplitude parameter a. The solution of the nonlinear algebraic problem 12, generally quite complicated, can be simplified if initial imperfections are assumed to have the same shape as the buckling mode associated with one of the r bifurcated paths of the perfect structure. It is of particular interest to consider the path of steepest descent. In this case Eqn. 6 becomes A = Ae + A i e - A e | ,
(13)
whose maximum is the collapse load parameter
A,= l l - 2 \ / - e ^ J Ac,
(14)
under the condition f Ai < 0. Within the same order of approximation of Eqn. 13, the displacement field is furnished by V = PiVii^ .
(15)
PARAMETRIC ANALYSIS In Piganataro k, Pasca (1997), attention has been focused of the effect on multiple interaction among one global mode and several local modes characterised by "nearly" coincident bifurcation loads. As the post buckling behaviour of panels is asymmetric, the structure is also sensitive to initial imperfections. In particular no V-stiffeners were present in the panels, which are supported by rollers on the edges where they are uniformly loaded and free on the other two edges.
Bifurcation
analysis
As previously pointed out, the first step of this analysis is the evaluation of the buckling load for the perfect structure. In particular, the analysis has been performed with the aim of evaluating
538
uppen flanges Q5
lower Inner flanges j outer flanges I I I I I I I I I I I I I I I I I I I
0
10 20 30 40 50 number of harmonics, k
60
0
5 10 15 20 eigenvalue order number
Figure 2: Eigenvalues of the linear bifurcation problem: a) Variation with the harmonic number A; for 5 = 4 mm; b) Minimum values for each curve of point a) (curve a: s = 2 mm, curve b: 5 = 4 mm, curve c: 5 = 6 mm).
down symmetric
down /=;^:^ ^ ^ g ^ ^ ^
^^^^^^
antisymmetric
o^oivA?^^ down
^^^^l^^^^m-ci^j^^^v^^-a:^^
symmetric
Figure 3: Halfwave representation of the panel deformation by correspondence with local buckUng modes involving the inferior flanges. not only the first buckling mode and its companions, but also to have a look at the buckhng modes corresponding to larger values of Ac. It is possible to individuate global buckling modes, in particular one flexural and one torsional and local buckling modes, characterised by the deformation of the plate components with still linear nodal lines. It is well known that depending on the plate geometry, the local buckling occurs by correspondence with a diflferent value of the number of harmonics k involved in the displacement solution. The curves in Fig. 2.a) represent the variation of the linear eigenvalue A solution of the bifurcation Eqn. 8 as the number of longitudinal harmonics varies. Several curves are identified, the minimum of each one representing one possible bifurcation load; the absolute minimum is, of course, the critical load. Each curve is related to a possible deformation of the panel: the two lower curves are related to the local buckhng of the outer flanges, one symmetric and the other antisymmetric; the next three ones are related to the local buckhng of the three lower flanges, whose corresponding deformations are sketched in Fig. 3, showing the presence of two symmetric and one antisymmetric modes, corresponding to the same number of longitudinal harmonics. Depending on the corrugated sheet geometry, and in particular on the V-stiffener dimension, the type of deformation may change; the panel geometry is such that the first local modes occur by correspondence with the local buckling of the outer flanges, whose minor rigidity is due to the free edges. As the load increases, the plates forming the lower
539 1,7
^
1
1 ^
^1
1.0
- ^
1.6
0.8
1.5 1.4
1 '
1.3
/ //
^
_
-1
1
multiple interaction with' "transverse" modes
1 1
1.1
' 1 ~1
1 n
\
0.4
-
' 1.2 -/ •1 1 -1 1
>
______7S^;>v^ - 0.595 / 1 0.500 ^/'''^ -^ ^^V^ - 0.475^/[y^ '^"""^^^'O
0.2 ~
• 1 -1
1
1
1
1
2 3 4 5 Number of local modes
•
A y - - — — Euler mode J J
—
multiple interaction
-
with "transverse"
on 0.0 1.0 2.0 3.0 4.0 nodal displacement/thickness
Figure 4: Postbuckling equilibrium paths: a) Tangent variation with the number of modes considered in the interaction for the perfect structure; b) Imperfection sensitivity. inner flanges buckle first and then the diagonal and the upper ones, whose rigidity is enhanced by the V-stifFeners. As the V-stiffeners dimension increases, as in Fig. 2.b) from 5 = 2 m.m to 5 = 6 mm, the deformation of the upper flanges varies from a "global" deformation of the sheet that drags the V-stiff"eners (lower value of the four bifurcation eigenvalues for the upper flanges) to a deformation of the single plates individuated by the V-stiffener itself.
Multiple interaction
with transverse
modes: postbuckling
anlysis
It is really interesting to observe that by correspondence with each value of the buckhng load (i.e. for each type of the panel deformation) several nearly coincident eigenvalues are present, not only by longitudunally varying the number of harmonics, but also by considering the diflPerent possible transverse deformation. In literature, when the post critical behaviour is studied, reference is only made to one mode for each number of longitudinal halfwaves, while, in the present paper, exactly the effect of these other modes on the postbuckling paths is investigated. By tuning the panel length, the global critical load may move closer to the lowest local one, originating interaction between the two modes. In the following, the interaction between the global mode and one local mode will be called simple interaction, the usual interaction of the global mode with several local modes characterised by different numbers k of harmonics is called multiple interaction, while the interaction of the global mode, local modes of the previous type and the companion modes with same k but different transversal deformation is called multiple interaction with transverse modes. The interaction among the Euler mode and the local modes involving the outer flanges, i.e. two groups of local modes, and the interaction among the global mode and the three groups of local modes correlated to the deformation of the lower inner flanges have been investigated. It has been observed that, due to symmetry conditions, the interaction of the first type does not modify the post-buckling behaviour with respect to the one in case of multiple interaction, while in the second case, an increase of the tangent to the postbuckling equilibrium path, Ai, is obtained (see Fig. 4). Note that each point of the curve of multiple interaction with tansverse modes in Figure 4.a) is given by three local modes, thus the number of involved local modes should be multiplied by three. The trend is similar to the one obtained for multiple interaction but the curve is shifted
540 upwards. In presence of imperfections, the increase of Ai causes a decriment of the collapse load parameter As as represented in Fig. 4.b). Due to the presence of several possible buckling modes at different load levels, the possibility of interaction between the Euler and the global torsional modes and among the global torsional and the local modes have been investigated by varying the panel geometry. As the global torsional mode is always characterised by a bifurcation load parameter A greater than the Euler one, a dangerous situation could have been the occurrence of a greater slope of the bifurcated path for the torsional mode alone and, in particular, when interacting with local modes. A large number of tests have shown that the multiple interaction of local modes with the global torsional one does not determine, in presence of imperfections a collapse load lower than that arising from the interaction between the Euler mode and the local ones. The results are not drawn due to lack of space.
CONCLUSIONS In this paper, effect on post buckling behaviour of thin trapezoidal profiles under the interaction of many simultaneous buckling modes has been thoroughly investigated. The sheets are supposed to be uniformly compressed and postbuckling analysis is performed on the basis of Koiter general theory of elastic stability. The effect of interaction of several local modes characterised by both different harmonics and transverse deformations with the global flexural (Euler) and global torsional modes have been both investigated. Results show that whatever the choice of geometric parameters, the first type of interaction is the most dangerous, in that the structure is more sensitive to initial imperfections and the presence of different groups of modes with the same wavelength can worse the situation.
REFERENCES American Iron and Steel Institute (1980). Specifications for the Design of Cold-formed Steel Structural Members, AISI, Washington. Benito R. and Sridharan S. (1984-1985). Mode interaction in thin-walled structural members. Journal of Structural Mechanics 12:4, 517-542. Bernard E.S., Bridge R.Q. and Hancock G.J. (1993). Tests on profiled steel decks with Vstiffeners. Journal of Structural Engineering, ASCE 119, 2277-2293. Bernard E.S., Bridge R.Q. and Hancock G.J. (1995). Tests on profiled steel decks with flat hat stiffeners. Journal of Structural Engineering, ASCE 121, 1175-1182. Budiansky B. (1974). Theory of Buckling and Post-Buckling Behaviour of Elastic Structures. Advances in Applied Mechanics 14 (Ed. Chia-Shun Yih), Academic Press, New York, 1-65. Cheung Y.K. (1976). The Finite Strip Method in Structural Analysis, Pergamon Press, Oxford, UK.
541 Commission of the European Community (1992). Eurocode 3, Design of Steel Structures, Part 1.3, Brussels. Koiter W.T. (1970). Over de stabiliteit van het elastisch evenwicht (in Dutch), PhD Thesis, H.J. Paris, Amsterdam, 1945; Enghsh Translation as NASA TT F-10, 833, 1967 and AFFDL Report TR 70-25, 1970. Lau, S.C. and Hancock, G.J. (1986). Buckling of thin-walled structures by a spline finite strip method. Thin-Walled Structures 4, 269-294. Luo R. and Edlund B. (1994). Buckling analysis of trapezoidally corrugated panel using spUne finite strip method. Thin-Walled Structures 18, 209-224. Luongo A. and Pignataro M. (1989). Multiple interaction and localization phenomenon in postbuckling of compressed thin-walled members. AIAA Journal 26, 1395-1400. Pignataro M. and Luongo A. (1987). Asjonmetric interactive buckling of thin-walled columns with initial imperfections. Thin-Walled Structures 5, 365-386. Pignataro M. and Pasca M. (1997). Postbuckling behaviour of trapezoidal profiles in the presence of many interacting modes. Proceedings of the 8th Int. Conf on Steel Structures, Timisoara, 207-223. Potier-Ferry M. (1984), Wavelength Selection and Pattern Localization in Buckling Problems,in: Cellular Structures in Instability Problems (Eds. J.E. Wesfreid, S. Zalesky), Lecture Notes in Physics, Springer-Verlag, Berlin. Rasmussen K.J.R. (1997). Bifurcation of locally buckled members, Thin Walled Structures 28:2, 117-154. Sridharan S. and Benito R. (1984). Columns: Static and dynamic interactive buckling. Proceedings 12th International Congress of Applied Mechanics, ASCE 110, 49-65. Teter A. and Kolakowsky Z. (1995). Interactive buckling of thin-walled closed elastic beamcolumns with intermediate stiffeners. International Journal of Solids and Structures 32:11, 1501-1516. Teter A. and Kolakowsky Z. (1996). Interactive buckling of thin-walled open elastic beamcolumns with intermediate stiffeners. International Journal of Solids and Structures 33:3, 315330.
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Stability and Ductility of Steel Structures (SDSS'99) D. Dubina and M. Ivanyi, editors © 1999 Elsevier Science Ltd. All rights reserved
543
SINGLE AND INTERACTIVE BUCKLING MODES FOR UNSTIFFENED THIN-WALLED STEEL SECTIONS IN COMPRESSION Viorel Ungureanu', Dan Dubina^ ' Laboratory of Steel Structures, Romanian Academy of Sciences, Timisoara Branch, M. Viteazul 24, Timisoara, RO-1900, Romania MMC Department, Civil Engineering Faculty, "Politehnica" Univerj of Timisoara, Stadion 1, Timisoara, RO-1900, Romania
ABSTRACT The distinction between distortional and local buckling of stiffened elements of thin-walled sections, of both compression and bending members is clearly enough, and relevant design formulas can be used in such particular cases. For unstiffened elements or for those, which are not stiffened enough, the difference between distortional and local buckling modes is not clear at all. Local buckling modes involve the thin walls buckling, while the distortion can be regarded as a "sectional" buckling mode. The authors' opinion is that in case of unstiffened elements distortional buckling occurs only, and not the local one. On the other hand, in order to use correctly the Ayrton-Perry formula for the interaction between sectional and overall modes, like in case of local-overall buckling interaction, the "distorted" short member has to be defined. The paper presents the authors' proposal for the "distorted" short member and an approach for implementing this in an interactive formula, based on the ECBL approach. Three classical thin-walled unstiffened sections are examined i.e. L, J and I
KEYWORDS Local buckling, distortional buckling, sectional buckling modes, interactive buckling, unstiffened elements, Ayrton-Perry formula INTRODUCTION Cold-formed thin-walled steel compression members with mono-symmetrical cross-section are characterised by following instability modes: local buckling of the walls, distortional buckling of crosssection, flexural and flexural-torsional buckling of the member. For relevant member lengths an interaction of these modes can occur. Stiffened elements (wall type) are defined as plates having both edges parallel to the longitudinal axis of the member restrained against translation normal to the plane by the adjoining elements. Unstiffened
544
elements (flange type) are plates having one edge parallel to the longitudinal axis of the member restrained against translation and the other one completely free to translate and rotate. Local buckling of a plane element (wall) occurs when both edges remain straight on the longitudinal direction, as shown in figure 1(a), and is characterised by half-wavelengths comparable with the element width.
a) b) c) Figure 1: Local and distortional buckling of a lipped channel section Distortional buckling of elements involves rotation of the lip/fleinge components about the flange/web junction as shown in figure l(b, c). In this case, the web and lip/flange distortion buckling occurs at the same half-wavelength, which are larger than the local buckling one, and the entire section may translate in a direction normal to the web at the same half-wavelength. Web buckling involves single curvature transverse bending of the web [1,2]. Distortional buckling can appear due to insufficient edge stiffeners, when a part of cross-section only has the tendency to buckle. Based on experimental evidences, and taken into account the definitions of both local and distortional buckling, the authors' opinion is that in case of unstiffened flanges (flanges without lips) no local buckling occurs; for such elements distortional buckling mode can appear only. Consequently, the short member behaviour is characterised by "sectional modes " which involve the web buckling and flange distortion and, on this basis, has to be evaluated its contribution within the interactive buckling equation. Table 1 shows the single modes, i. e. sectional and overall, and the coupled ones for the three unstiffened sections which will be analysed within this paper, L, J and L . SECTIONAL INSTABILITY OF A PLANE CHANNEL The buckling coefficient of an unstiffened flange (see Figure 2), kdist, can be obtained on the basis of elastic stability theory [3], if the following boundary conditions are introduced:
•at
(1)
y=0
dy
- at y=b
dy-
dydx^
^ ^ ( 2 - v ) ^ =0 [dy' dx^dy
(2)
545 TABLE 1 SECTIONAL, OVERALL AND COUPLED MODES FOR THE CASE OF PLANE CHANNEL, Z AND ANGLE SECTIONS c y c=G
-I Df
SECTIONAL (Lw+Df)
r -I L OVERALL
FT
r -Jj '7^-1
F;
c---n
F+FT
F+Df
F+(U+Df)
FT+Df
COUPLED FT+(Lw+Df)
F+FT+D
4-/
F+FT+(L^+Df)
4-/
V7
546 in which: b = the width of flange; h = the depth of web; t = the thickness of plates; L = the length of element; D r = elastic restraint coefficient; if r=0 the flange is pinned, and if r=oo the flange is clamped; S = applied moment per unit due to elastic restraint caused by a rotation equal to 1; D = plate flexural rigidity per unit = EtVl2(l-v^); V = Poisson coefficient.
Figure 2 Using the energetic method, corresponding to the first buckling mode characterised by one halfwavelength, which is the case of distortional buckling, after mathematical proceeding results [4]: - the half-wavelength: h'h b^ L. = n\ 2.1 ^3.7
NO.5
(3)
- the elastic buckling coefficient: 2-b'-
/2 + -
+ 0.425-
1.4
(4)
h+1.7 The effective width can be obtained using the following critical buckling stresses: - for flanges (distorted): K'E ^diMjhiHi^e
~ '^disl
for web (locally buckled):
=K
(5)
\2{\-v)\^b
^-E r / V
where k„ =4
\2{\-v)yb
(6)
The elastic sectional buckling load is: Jmja„s,e
•f-b
+
-t-h
(7)
547 The relative slenderness As for a short plane channel section with flanges under distortion and web under local buckling is:
^.v=,f^=Va-,f^
(8)
in which: A = gross cross-section area of plane channel; fy = material yield stress; cr^^ = the lowest elastic critical stress between flexural buckling, torsional buckling or flexuraltorsional buckling; Qs = 4#,.v/^ = the reduction factor of the gross cross-section area; A^^^jA = {A^^^,, + A^,ffj)/A. In case of Z sections, with flanges under distortion and web under local buckling, the formulas are similar. A particular case is the angle section. In this case, the cross-section is composed by two unstiffened flanges connected together. One of the flange doesn't act as a "stiffener" for the other one and, consequently, for the angle section the elastic restraint coefficient, r, has to be talcen equal to zero, which leads to kj.^, = 0.4256 (this value is, in fact, the classical local buckling coefficient for an unstiffened element regarded as a plate with one edge pinned and the other one free). Ferreira and Rondal shown in [5] that in case of angle section the critical buckling stress for distorted flange is equal with critical stress for torsional buckling. Short column length is equal with the distortional half-wavelength Ls (Eqn. 3), and is characterised by a corresponding reduced slenderness, Zs (Eqn. 8). In the Qs formula, Aeft;w is the web effective area, calculated with acr corresponding to Eqn. 6, while Aeff,f is the flange effective are, calculated with acr,dist corresponding to Eqn. 5. In fact, in case of short plane channels or Z section always an interaction between flange distortion and web buckling occurs. This type of interaction is stable in postcritical range. Based on experimental data for short plane channels in compression, carried out at the University of Liege by Batista [6], Cornell University by Mulligan [7] and from Chilver [8], the results given by Eqn. 6 are compared with those corresponding to EUROCODE 3-Part. 1.3. The results of this comparison, expresses in Nexp/Npi against Ndist/Npi, are summarised in Table 2 (for details see [4]). There is clear evidence the new approach results are satisfactory. TABLE 2 STATISTICAL COMPARISON FOR PLANE CHANNEL COLUMNS
m
Test specimen 1
1 1
Batista Mulligan
1
Chilver
c
-^"^
V
——'— 1 P 1 EC3 Proposal 1
EC3
Proposal
EC3
Proposal
.EC3
Proposal
1.241
1.145
0.068
0.062
0.055
0.054
0.932
0.943 1
1.217
1.124
0.089
0.079
0.073
0.070 1 0.974
0.978 1
1.159
1.064
0.090
0.066
0.077
0.062 II 0.969
0.980
548
SINGLE AND COUPLED INSTABILITY MODE RANGES FOR PLANE CHANNEL SECTIONS In order to introduce the short member sectional mode in the ECBL [9] interaction formula, Qs factor has to be introduced in the Ayrton-Perry solution for thin-walled compression members (see Figure 6). N = N/N
Bar instability mode: Ni-iiu-iR
Ns = a
-MX'
Coupled instability mode:
o-^)-a
0
Xs
1
\IQ^'
2
Figure 6: The Interactive Buckling Model based on the ECBL Theory N
=
^
; 2Zs
=-yy[l + a(A.v-0.2) + e,A ]--4g,Av 2As
={\-y/)Q,
(10)
where the new imperfection factor can be obtained: ¥'
a =\-y/
\-0.2JQ,
The erosion factor y/ can be evaluated using either experimental results or numerical simulations and, on this basis it is possibly to evaluate a imperfection coefficient; with this a values the EUROCODE 3 approach for buckling analysis can be used. For the lack of both experimental and numerical resuhs, in case of C, _r and L. sections analysed here, the values of a according to the EUROCODE 3 actual classification have been used to evaluate overall and interactive buckling modes Figures 3 to 5 show the main interactive buckling ranges for the three analysed sections. The borderlines between two different modes, which are interactive lines and they are theoretically. The actual members are imperfect and, consequently, these interactive lines will be interactive zones. For instance, the borderline between flexural and flexural-torsional buckling represents the interaction of these two modes (including local and/or sectional modes, too). A particular case appears for Z section, which is characterised by a very special symmetry. Theoretically, this section doesn't buckle in a flexural-torsional mode, but there are very clear experimental evidences which prove this and, in fact, this is the instability mode, which characterises the real behaviour of compression Z member. CONCLUDING REMARKS I.
The main idea of this paper is that unstiffened compression elements (flange type) buckle in distortional mode only, with one or more half-wavelength, while stiffened elements (web type), if they are stiffened enough (web type), are characterised by local modes.
549
Lt/b^
Flange Distortion+Weh Buckling+ Flexural Buckling
Flange Distortion+Web BucMing+ Flexural Buckling Flange Distortitfri+fVeb Buckling+ Flexural-TorsLnal Buckling
Flange DistortioA+tVdt Buckling^ Flexural-Tordnnal Buckling
\
\ "Hange Distortion+Weh Buckling 0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
Flange I)istortion+Weh Buckling
h/h 1
a)
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
b/h 1
b) j Lt/b-
7 / h/t=40
1
j Flange Distortion+Weh Buckling+ 1 Flexural Buckling
Flange Distortion^ Flexural Buckling
Flange Distortiol-\-Weh Buckling+ Flexural-Torstonal Buckling
l-\
Flange Diaortion+Weh 0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
Flange Distortion+ Flexural-Torsional Buckling
Budding 0.9
b/h J
0.5
0.6
0.9
b/h 1
d)
Figure 3: Influence of cross-section dimensions in interaction buckling modes for a plane channel section U/b-
Lt/b^
Flange Distortion+Weh Buckling+ Flexural Buckling
Flange Distortion+Weh Buckling Flexural Budding
Flange Distortion+fVeh Buckling
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
0.3
b/h 1
0.4
0.5
0.6
0.7
0.8
0.9
b/h 1
b) h/t=40
Lt/b^
0.3
c)
0.4
0.5
0.6
0.7
0.8
0.9
b/h
09
1
d) P'imirP' A' Tn"FIn*an/^A r \ f r*rr»co_o<ar'+ir*n H i m o n c i r » r « o in -Jn+^afQ/^+irvn Knr»Hir»rr fmr^Aex? -fmr o 7
ce^nfir
b/h I
550
U/b^
Flange Distortion+Flexural
Buckling
Flange Distortion+FtexuriU-Torsionai
Buckling
0.50 I — 0.30
b^
Figure 5: Influence of cross-section dimensions in interaction buckling modes for an angle section II.
III.
IV.
Sectional modes for the plane channel and Z sections are characterised by local web buckling coupled with flange distortion buckling. This coupled instability mode is postcritical stable. In case of reduced web slendemess, flange distortion occurs only. For the angle section, flange distortion appears only. In case of plane channel, sectional critical buckling load formula presented in this paper is successfully confmned by test results and, probably can be evaluated for the other two sections, J and L. . On this basis the short member buckling resistance can be evaluated in order to be introduced in the ECBL interactive buckling approach. The next step of this study will be concentrated to evaluate the effectiveness of the flange stiffeners in order establish a practical border between local and distortional buckling. The authors' opinion is that for effective stiffened flanges the approach corresponding to the web local buckling can be used in practice, while for weak stiffened flanges the distortional buckling mod can be considered only. The iterative procedure actually included in EUROCODE 3 Part 1.3 for stiffened flanges seams to be very theoretical and difficult to be used in practice.
References [1] Lau S.C.W. and Hancock G.J. (1987). Distortional buckling formulas for channel columns. Journal of Structural Engineering, ASCE 113:5,1063-1078. [2] Hancock G.J. (1995). Design for Distortional Buckling of Flexural Members. J'^^ International Conference on Steel and Aluminium Structures, Istanbul, Turkey, May 24-26. [3] Timoshenko S.P. and Gere J.M. (1959). Theory of elastic stability, McGraw-Hill Book Co., Inc., New York,N.Y. [4] Ungureanu V. and Dubina D. (1999). Sectional Buckling Modes of Unstiffened Thin-walled SteelSections. 2"^ European Conference on Steel Structures - EUROSTEEL '99, Prague, May 26-29. [5] Costa Ferreira CM. and Rondal J. (1986). Flambement des comiers a parois minces. Annates des Travaux Publics de Belgiques 2, 1986. [6] Batista E.M. (1989). Etude de la stabilite des profils a parois minces et section ouverte de type U et C. These de Doctorat, Universite de Liege. [7] Mulligan G.P. and Pekoz T. (1987). Local buckling interaction in Cold-formed Columns. Journal of Structural Engineering, ASCE113: 3,604-620. [8] Chou S.M. and Rhodes J. (1997). Review and compilation of experimental results on thin-walled structures. Journal of computers & Structures 65:1, A1'61, [9] D. Dubina, D. Goina, V. Ungureanu, M. Georgescu (1995). Interactive buckling of cold-formed thinwalled members. International Conference ICSSD '95-Structural Stability and Design, Sydney, Australia, Sept 30-Oct. 1.
Technical papers on STABILITY AND DYNAMIC OF SHELLS
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Stability and Ductility of Steel Structures (SDSS'99) D. Dubina and M. Ivanyi, editors © 1999 Elsevier Science Ltd. All rights reserved
5 51
SUPPORTING TOWERS FOR MEDIUM POWER WIND TURBINES Prof.Dr.Eng. Alexandru BOTICI^, Eng. Teodor LET^ ^' ^ Departament of Steel Structure and Structural Mechanics, Civil Engineering Faculty, 'Tolitehnica" University of Timisoara, Stadion 1, Timisoara, RO-1900
ABSTRACT The paper is focused on the analysis of the structural response and design of a wind turbine steel tower. The structure is made of elements, of tronconical form 10 m each, used to build towers of 40 m or 30 m high respectively. The structural analysis and design of the tower were performed on sections studied in two variants: with and without stiffeners. The dynamic response of the two variants was analyzed from the point of view of dynamic excitation spectrum. Also, an analysis of the stability of the structure is preformed. The investigation results are presented in tables, compared and commented. KEYWORDS Wind, tower, blade, turbine, dynamic, stability. LGENERALITBES In 1982 at the Tolitehnica' University of Timisoara has started a research program regarding wind energy. In this program were developed models of aeroelectrical units located on Semenic Plateau from Banat Mountains. These models are composed of three main elements: the supporting tower, the power house or nacelle having the machines axis on the top of the tower and the wind turbine composed of three fixed blades. The supporting towers are 30 m high, the turbines having 30 m diameter. The strength structure of the supporting towers is made of steel welded sheet. Following the improvement of researchers experience, the weight for the four units on the Semenic was reduced successively from 128 t to 921, 621 and 581 where the supporting towers represents 691, 511, 351 and 351 respectively. Nowadays researches have the purpose to reduce considerably the structural weight, without putting in danger the stability of the structure. In this paper some researches are presented concerning the turbines supporting towers. The supporting tower, which is the actual object of our research, has 40 m height and is made of steel sheets having a conical trunk form. The structure is composed of four elements, each of them having
552 10 m length (Figure 1). The planking thickness is 10, 8, 8, 6 mm to the four elements of the unstiffened tower and 9, 8, 6, 6 mm in case of stiffened tower. The elements are connected using bolts as it shown in Fig. 1 b), c), d), e), f), g). The conical trunk surface has stiffeners in Fig. 1 b), c) - for type one and doesn't have stiffeners in Fig. 1 d) - for type two and Fig. 1 e), f), g) - for type three. Type two differsfromtype three by the way of connecting the elements shown in Figure 1. In the frame of this research, the uppers presented three types of towers were analyzed.
D=1.60 10
D=1.957
H+
D=a.305 I D=a.652[ D=3.00
10
k 10
1+? /7377J7/
Fig-lc) Stiffened tower
Fig.la) Assembly
Fig-le)
Fig.ld) Unstiffened tower
rig.lf) Fig.ig) Unstiffened tower
2.ACTIONS
The supporting structure of the wind turbine has three independent axes of rotation and is especially sensitive to dynamic couples of the various stressing components. Stress analysis and especially load combinations analysis is a difficult problem and is presented in details [1] and [2]. The loads are: wind loads, loads from rotations of the turbine components, loads from technological damages, loads from serviceability stage and impact loads. Data concerning dynamical wind loads are shown in [3]. In calculus, wind pressures corresponding to the following speeds have been take into account: 15m/s, 25m/s and 70m/s. The wind forces corresponding to the speed of 25m/s were considered in the fundamental combination, while those corresponding to the speed 70m/s were considered in the supplementary combination. The wind pressures corresponding to the speeds of 70m/s and greater, can generate in the structure stresses very closed to the critical value, serious damages are not allowed. From the point of view of aerodynamics, the wind forces were computed with the relation: Fa=<^a'P' —
'^
0)
by the Research Center for AeroenergeticsfromUniversity 'Politehnica' of Timisoara. Taking into account the effect of wind gusts, the medium speed was increased with I.I-J-1.4. On the top of the supporting tower the nacelle is placed which supports the turbine and has the weight of 25 t. The surface described by the blades is 710 m^ and the bearing surface of blades is 30
553 In our calculus the air density was considered 1.2 kg/w? with a coefficient of limit layer V3o/vio=1.3 3.NUMERICAL MODELING The statical, dynamical and stability analysis of the structure as well as the design were performed using Sap90 and ANSYS computer codes. The finite element modeling was performed using shell type elements. In case of stiffened towers 528 finite elements and 494 nodes resuhed of the meshing procedure, while in case of unstiffened towers 288 elements and 285 nodes resulted. The maximum stresses fi'om at the base of the tower used in resistance checking are shown in table 1: Table 1 Stiffened tower Shear Normal stress T stress a [daN/cm^l [daN/cm^l -25.09 -16.82 -31.05 987 -30.12 1742.22 18.76 2016.66 29.38 1738.88 30.28 983.33 -38.89 24.31 29.44 -1104.44 -1788.88 27.65 -19.04 -2058.88 -28.4 -1785.55 -30.20 -1018.88
Node
1 2 3 4 5 6 7 8 9 10 11 12
Unstiffened tower Shear Normal stress T stress a [daN/cm^l fdaN/cm^l -63.08 -17.13 -51.86 982.56 -76.59 1779.7 2077.4 -78.76 1780.8 75.82 51.09 983.79 -63.09 16.35 52.14 -1075.1 75.37 -1803.8 -79.50 -2068.2 -76.14 -1803.2 -1074.7 -52.91
! ! 1 1
!
In table 1 it is shown that the resulting stress fi'om special load combination including dead load, live load and the wind pressure corresponding to wind speed of v=70m/s, are under design strength limit (CF=2100 daN/cm^). The stress diagrams on the cross-section are shown in Fig.2 a), b): stiffened tower Normal stress 1 1 2 ^
—•—v=15ni/s -A-v=25m/s —•—v=70m/s
( # f ^
4HI4
® \SS?^
—•—v»15m/s —*—v«25m/s —»—v«70m/s
1
12^1^ ^3
10 ( (
Unstiffened tower Normal stress
a|/5
V-li;^
i i / V / ^ j
^3
10 ( \ ( «s(l09
sVJOyH
75
1r
7
Fig.2 a)
Fig.2 b)
By analyzing stress values and the stress distribution diagrams (Fig.2a),2b)) one can conclude that stresses are almost the same and structures masses are the same also. According to this observation, on the most decisive phenomenon for design will be the stability analysis as well as the necessary labor to accomplish the structure.
554 The dynamical analysis of the stmcture has led to the eigen modes of the structure presented in fig. 3:
Fig.3 a) Stiffened tower
Fig.3 b) Unstiffened tower
The maximum displacements, the frequencies and the period obtained for each type of structure are shown in table 2: Table 2 Tower type
Stiffened Unstiffened
Dynamic Disp. [cml 29.12 26.01
Circular frequency Model,2 Mode3,4 [Rad/secl [Rad/secl 42.06 4.49 4.44 42.58
Frequency Mode 1,2 Mode 3,4 IHzl [Hzl 6.694 0.714 0.707 6.778
Mode 1,2 [seel 1.399 1.413
Period Mode 3,4 [sec] 0.149 0.147
The displacement of one point from the top of structure is shown in figure 4 a), b); stiffened tDMABT Dsplacement of point 250 0,05 0 1'-0.05^
0.2
>^ -0.1 •0.15-1 -0.2 x[ml
Figure 4 a)
Figure 4 b)
The two displacement diagrams differ by rotation sense and movement amplitude. From the dynamic analysis of the structures we conclude that the dynamical response of the two distinctive towers is almost the same (see Table 2), as far as period, frequency and circular frequency are concemed(Figure 3a), b)).
555 Stability analysis of the structure computed with ANSYS code, had the purpose of structure evaluation only for the unstiffened tower, type two and three. For the base element of tower the critical load resulted from the gravitational force distributed on member circumference was computed. The critical load value for tower type three is less than the critical load value for the tower type two. The ratio between these two critical load values is 1.489 . Tower type two with a ring stiffener at top, is yielding to the maximum value of compression load. In this case the eigenbuckling mode form are shown in figure 5a). Tower type three without a ring stiffener at top, is yielding to the minimum value of compression load and the eigenbuckling mode are shown in figure 5b).
Figure 5 a)
Figure 5 b)
An analysis of base element in case of the unstiffened tower type three, was also made considering the real loads from special combination: the stresses on the cross-section (normal and shear stress) and the displacements u, v, w,
556
Figure 6 4.CONCLUSIONS The supporting tower provided with a stiffening ring at both edges (fig. 1 c, d) is actually buckling at a higher value of the compression load compared to the one without a stiffening ring (fig. 1 e, f, g). Critical loads ratio is 1.489. When submitted to the real loads ( compression and bending, plus corresponding deflections) the buckling phenomenon is visible on the compression side. The critical factor in respect with the most unfavorable combination of loads is equal to 3.304. This important improvement of the tower behavior, is produced by the pressure of an area in tension. Based on performed researches we conclude that it is possible to build a supporting tower with a significant diminution of the dead weight (up to 26 tones), compared with the ah-eady existing towers fi'om Semenic Plateau. Also it is possible to build a structure requiring less labor. Based on these observations we'll be able to accomplish an unstiffened tower built of four elements connected with bolts as shown in Figure 1. These researches have not considered the imperfections effect, which can reduce the structure bearing capacity. Further studies are necessary on this matter. REFERENCES [1] Prof BOTICI Al.(1987). Contributii la calculul si alcatuirea paletelor din metal pentru aerogeneratoare cu ax orizontal. Teza de doctorat, Institutul Politehnic Timisoara. [2] Prof BOTICI Al.(1983). Wind Energy Catching. Research on the wind turbines rotor blades. Timisoara. [3] Prof Gyulai F., Bej A. (1998). Consideratii privind incarcarile dinamice din vant pe structurile agregatelor eoliene, Conferinta nationcda de ingineria vantului, Bucuresti.
Stability and Ductility of Steel Structures (SDSS'99) D. Dubina and M. Ivanyi, editors © 1999 Elsevier Science Ltd. All rights reserved
557
THE BRAZIER EFFECT FOR BURIED STEEL PIPELINES OF FINITE LENGTH CJ. Gantes and D.S. Gerogiaimi Laboratory of Metal Structures, Civil Engineering Department National Technical University of Athens 42 Patission Street, GR-11147 Athens, Greece
ABSTRACT The bending behavior of long cylindrical shells withflexiblecross-sections is associated with a nonlinear phenomenon, called the Brazier effect, induced by the deformation of the originally circular shape into an oval. This ovalization decreases the moment of inertia of the cross-section and leads to a nonUnear moment-curvature relation characterized by a limit point. In addition, the deformation of the crosssection increases the axial bending stresses and lowers the structure's local buckling load. In buried pipelines ovalization is partly hampered by the surrounding soil, which provides resistance to parts of the pipe cross-section that tend to deform outwards, making the Brazier effect less pronounced compared to transversely free tubes. In previous work, approximate analytical expressions for the Brazier limit moment and the local buckling moment of infinitely long tubes were derived, accounting for the stiffness of the soil, modeled with linear radial translational springs. In the present paper, this approach is extended for tubes of finite length, where the end fittings of the tube preserve the original circular shape, so that transition zones are formed. To account for that, the deformation of the tube is considered as a two-stage process, namely, first, the tube remains straight and ovalizes in a way which is compatible with the end conditions, while in the second stage it bends as a non-uniform beam subjected to constant bending moment. The nonlinear moment-curvature relation is obtained through energy considerations, with a term representing the strain energy of the soil springs. Parametric studies are presented to describe the effects of different soil types and length to radius ratios.
KEYWORDS Buried pipelines, finite length, bending, axial force, ovalization, nonlinear response, limit point, buckling
INTRODUCTION The mechanical behavior of buried pipelines has been investigated by many researchers and guidelines for their design have been formulated by several regulatory agencies [API (1993), ASCE (1995), ECS (1994)]. Problems related to the mechanical behavior of cylindrical shells are successfully examined in a
558 series of pertinent books of which the reader is mostly directed for the purposes of the present work to the one by Calladine (1983). The fundamental guidelines for loading conditions, analysis and design of buried pipes are still based on older findings [Marston and Anderson (1913), Spangler (1941), Spangler (1956)] and summarized in some recent books such as the one by Moser (1990). Investigation of the seismic response of such systems is based on a theory developed by Kuesel (1969) and extended by Weidlinger and Nelson (1980). The present paper, more specifically, is dealing with critical failure modes and critical buckling loads for buried pipes under pure bending. For this loading case, a geometrically nonlinear behavior is exhibited due to ovalization of the originally circular cross-section as first identified by Brazier (1927). More specifically, because of the curvature that develops due to bending, the compressive and tensile stresses act at an angle to the unrotated cross-section and deform the original ckcular shape into an oval, as shown in Figure 1. This ovalization, in turn, decreases the moment of inertia of the cross-section and leads to a nonlinear load-displacement relation. In addition, the deformation of the cross-section increases the axial bending stresses and lowers the strusture's buckling load. Thus, reliable design against buckling should include consideration of the Brazier effect.
Figure 1: Mechanism of the Brazier effect The Brazier effect, has been investigated by many researchers for the case of long cylindrical shells, or long tubes, which are "fi-ee" to ovalize [Calladine (1983), Tatting and Giirdal (1997)]. The moment carrying capacity of the cross-section reaches a maximum at the Brazier moment, Mbnizicr, which can be calculated by writing the strain energy, U, of the cylindrical shell in terms of the curvature, C, and the degree of ovalization, ^, where ^ is the ratio of the maximum transverse deflection, 5, to the radius, a, of the cylinder. Moreover, noting that for a given curvature the degree of ovalization is that which minimizes the strain energy (i.e. dU/d^=0), an analytical expression can be derived for the maximum moment by taking dU/dC=0. Using this procedure for a hollow cylindrical shell, Calladine (1983) proposed the following expression for calculating the Brazier moment: Mb«2icr= 0.987
Eat^
(1)
The degree of ovalization, C^, at Mbnizier is 2/9. Cases involving additional lateral support were treated by Karamanos and Tassoulas (1991) for underwater pipelines and Karam (1994) for the case of shells filled with an elastic core. Karam modified the expressions used by Calladine increasing the strain energy by the energy due to the deformation and ovaHzation of the core. The effect of the core is very similar to that of the surrounding soil for buried pipelines, since, in both cases, lateral support is offered and the ovalization of cross-sections decreases.
559 In the case of buried pipelines the lateral support, offered by the surrounding soil, decreases the ovalization and provides resistance to parts of the pipe that tend to deform outwards. As a resuh, the Brazier effect is less pronounced here compared to transversely free tubes. In previous studies the authors derived and proposed an approximate analytical expression in order to calculate the critical buckling load of infinitely long pipelines due to pure bending, depending on the stifihess of the surrounding soil which is modeled with linear radial translational springs, as shown in Figure 2 [Gerogianni(1997), Gerogianni and Gantes (1998)]. Under the assumption that only the compressive springs are working, as soil can not resist tension, it is accepted that the active springs are those included by radii of ±45° angles with respect to the horizontal direction. In the present work the methodology is extended to pipelines of finite length, where the end fittings of the tube preserve the original circular shape, so that transition zones are formed between circular and fiiUy ovalized crosssections. Through the proposed approximate analytical solution the designer has the opportunity to check corresponding, and generally more exact, solutions, which are derived by the analysis with the finite element method, or other numerical methods. Furthermore, during preliminary design it is, in general, more appropriate to use approximate analytical expressions for the initial calculations, instead of time consuming numerical analysis, which is indispensable at a more advanced stage of the final design. undeformed shape deformed shape ••6*0
Figure 2: Ovalization of pipeline and surrounding soil springs
DERIVATION OF MOMENT-CURVATURE RELATIONS The total strain energy, U, per unit length of a hollow circular cylindrical shell of infinite length without lateral supports, subjected to pure bending is [Calladine (1983)]:
lJ = ^eEn^h(l-h-^-CV-%E~hX' 2
V
2
8
y 8
(2)
a
Where C is the curvature, E is the Young's modulus, a is the radius of the cylinder, t is the wall thickness of the shell, 5 is the maximum transverse deflection of the cross-section and C^^,
h=-
^
(3)
560 In the above expression, thefirstterm on the right-hand side describes the contribution of longitudinal stretching to the strain energy, while the second describes that of circumferential bending. For a buried cylindrical shell the strain energy, U, is increased by the energy Uspr due to the deformation of soil springs. It is assumed that a typical cross-section deforms according to: w = aCcos20
(4)
where w is the radial component of displacement and 8 an angular coordinate measuredfi"omthe neutral plane. Then, Usp. = 2 1 iKw^adG = -Ka^C'
"^ io2
^^^
4
where K is the soil's subgrade reaction modulus. Thus, the total strain energy per unit length, U, for a buried cylindrical shell of infinite length under pure bending, is given by: (6) Let us now consider a tube offinitelength L with endfittingsthat preserve the original circular shape. It is assumed that the ovalization varies along the pipe according to a sinusoidal law:
'Mf)
(7)
w = aCo sin — cos20
W
From (4) and (7) follows:
The deformation of the tube is considered as a two-stage process, namely, first, the tube remains straight and ovalizes in a way which is compatible with the end conditions, while in the second stage it bends as a non-uniform beam subjected to constant bending moment. The bending strain energy of stage 1 is given by: U,^ = f~7cEth^^dxr>U,,' =—TcEth^^L ^8 a 16 a
(^)
Hence, the mean value of the bending strain energy of stage 1 over the whole length is:
16
a
There is also stretching strain energy in stage 1. From Calladine (1983), the stress resultants Nx are: .2 T 7 + „ 2
r Eta ^
4 L' ^°
infclcos2e l^Lj
(11)
561 The corresponding mean value of the stretching strain energy of stage 1 over the whole length of the tube is: U =-^U
02)
where
n = :t/h a Va
(13)
Next, the stretching strain energy of stage 2 is obtained. According to beam theory, M=EIC. For constant moment M: ^ 1 Coc- = —f I
1
constant -\ =
^..^ (14)
I,(l-1.5C + 0.625C') 1-L5C + 0.625C'
By using power series expansion and neglecting second and higher order terms we have: C = constant (l + l.SC) Then, the mean value of the curvature is: C „ = - J c d x = constant-[l + - C o |
(15)
^^^^
Combining Eqns. 14 and 16 we obotain: 1 + 1.5C sm(7Cx/L)
(j7)
Thus, we have for the stretching strain energy of stage 2: L
U3^2 = Jo.5C'E7ra't(l -1.5C + 0.625C^)dx =>
U,2=—Eita'tc^—jJ-^r—ffl + 1.5C„sin — | l - 1 . 5 C „ s m | ^ j + 0.625C^sm = [^H dx
. U,, = ^Enahci 2L
^ L(I - 0.8125^^ + 0.39789C^) l + ^3/7t^„
Using Taylor series expansion wefinallyobtain: U,, = |E7ta^tCi(l - 0.955C„ + 0.0994^^ The soil deformation energy is given by:
(18)
562
(19)
U;=5Ka^JC^dx=>U^=fKa'C; Then, the mean value of the total strain energy is the sum of 11^1, U,i, U,2 and U /.
(20)
U = :l7cEth^^[^l + : ^ j + iE7ra^tC^l-0.955;,+0.099^ Next, we differentiate UfromEqn. 20 with respect to Co, and set the result equal to zero: =0
(21)
Ko
Solving this expression for ^, the critical (or optimum) value of the degree of ovalization ^,cr can result for a given value of mean curvature C^. By substituting ^,cr into Eqn. 20, it is possible to express the total strain energy Ucr as a function of Cm alone. Then, the moment M is obtained as a fianction of curvature from:
M = |y-.M(CJ
(22)
The above procedure was implemented using the symbolic manipulation software Mathematica, but the analytical expressions are not shown here because of their complexity and length. The momentcurvature relation is plotted in Figure 3 for different values of soil stiflftiess and different ratios of length to radius. The quantities have been non-dimensionalized, according to the following: m = TiEath
Ka E
(23)
4
6
(b) k=0.00001 Figure 3: Dimensionless moment-curvature plots It can be deduced from these diagrams that the behavior is highly nonlinear, as anticipated. Figure 3 a illustrates the significant increase in bearing capacity offered to the pipeline by the surrounding soil. The effect of the pipeline length is equally important, as shown in Figure 3b.
563 DERIVATION OF LOCAL BUCKLING CRITERION The strength exhibited by the moment-curvature relationships of Figure 3 can not be fully utilized because the pipeline may fail in yielding or local buckling for smaller values of the curvature. Local buckling occurs via a bifurcation point of the primary non-linear equilibrium path (Figure 3) with unstable secondary path, when the normal stress in the compressive side of the cylindrical shell Omax reaches the critical stress Ocr for axisymmetric buckling [Calladine (1983)]. Note that due to the ovalization there is no contact between pipe and soil at the compressive fiber, therefore, the expression of the critical axisymmetric buckling stress of a laterally free pipe is used: Eh
aV3
(24)
(l-3Co,J
The maximum stress consists of two components, corresponding to the two deformation stages mentioned previously: amax=a„u«,l+amax,2= ECn,a(l-^,cr) + — 4
^TT^o cr L
^^^^
Combining the above relations we obtain the value of mean curvature Cm at which local buckling occurs and then the corresponding moment by substitution into Eqn. 22. The above approach has also been implemented using the symbolic manipulation software Mathematica.
NUMERICAL RESULTS AND CONCLUSIONS The methodology described above has been appUed to investigate the influence of soil stiffness and pipeline length on the structural response characteristics of pipeUnes subjected to pure bending. The results are illustrated in Figure 4. It can be seen that local buckling is always the critical failure mode. This failure pattern has been reported by Calladine as dominant for laterally fi-ee pipelines and it is shown to be even more so for buried ones. It can also be observed that length ratios of 20 or 30 are sufficient for the pipeline response to converge to the one corresponding to infinite length. On the other hand, length ratios smaller than 10 increase significantly the bearing capacity, particularly in cases of soft soil.
REFERENCES American Petroleum Institute (1993). Steel Pipelines Crossing Railroads and Highways. API RP J J 02, Sixth Edition. A.S.C.E., Technical Council on Lifeline Earthquake Engineering (1995). Seismic Design Guide for Natural Gas Distributors. Edited by P. W. McDonough, New York. Brazier, L.G. (1927). On the Flexure of Thin Cylindrical Shells and Other Thin Sections. Proa Royal Society, A, V. 166, pp. 104-114. Calladine, CR. (1983). Theory of Shell Structures. Cambridge University Press, Cambridge. Gerogianni, D.S. (1997). Investigation of the Mechanical Behavior of Buried Pipelines with Finite Elements Procedures and Analytical Methods. Diploma Thesis, Civil Engineering Department, National Technical University of Athens. Gerogianni, D.S. and Gantes, C.J. (1998). ImpUcations of the Brazier Effect for Buried Pipelines. 5th Greek National Conference on Mechanics, loannina, Aug. 27-30.
564
8-
\ \
1 >.-^_^
• k=0.0001
O 5-j
.1 S 2.
Y>^s^
5..
:. ^ S
0-
•
1
;
.
. .k=o.ooooi
1
•
1
__: •
1
: •
Length to radius ratio Ua
k=0 "
Length to radius ratio L/a
r •"E
O 1
Length to radius ratio L/a
Length to radius ratio L/a
Figure 4: Influence of soil stiffness and length ratio on structural response European Committee for Standarization (1994). Structural Design of Buried Pipelines under Various Conditions of Loading. Karam, G.N. (1994). Elastic Stability of Cylindrical Shells with Soft Elastic Cores: Biomimicking Natural Tubular Structures. Ph.D. Thesis, Civil Engineering Department, Massachusetts Institute of Technology. Karamanos, S.A. and Tassoulas, J.L. (1991). Stability of Inelastic Tubes Under External Pressure and Bending. J. Eng Meek, ASCE, V. 117, No. 12, pp. 2845-2861. Kuesel, T.R. (1969). Earthquake Design Criteria for Subways. Journal of the Structural Division, ASCE, Vol. 95, No. ST6, June. Marston, A. and Anderson A.O. (1913). The Theory of Loads on Pipes in Ditches and Tests of Cement and Clay Drain Tile and Sewer Pipe. Bulletin 31, Iowa Engineering Experiment Station, Ames, Iowa. Moser, A.P. (1990). Buried Pipe Design. McGraw-Hill. Spangler M.G. (1941). The Structural Design of Flexible Pipe Culverts. Iowa Engineering Experiment Station Bulletin, No 153, Ames, Iowa. Spangler M.G. (1956). Stresses in Pressure Pipelines and Protective Casing Pipes. J. of Structural Division, ASCE, Sept. Tatting, B.F. and Giirdal, Z. (1997). The Brazier Effect for Finite Length Composite Cylinders under Bending. Int. J. Solids Structures, Vol. 34, No. 12, pp. 1419-1440. Weidlinger, P. and Nelson, I. (1980). Seismic Design of Underground Lifelines'', Journal of Technical Council, ASCE Vol. 106, No. TCI, pp. 185-200, August 1980.
Stability and Ductility of Steel Structures (SDSS'99) D. Dubina and M. Ivanyi, editors © 1999 Elsevier Science Ltd. All rights reserved
565
Behaviour of cylindrical steel shell subjected to silo loads A. Khelir, Z. Belhoucher and JC. Rotr ^ lUT Nancy Brabois, Departement Genie Civil 54601 Villers Les Nancy cedex 1 ^ LPMM UMR 7554 CNRS, lie de Saulcy 57000 Metz
ABSTRACT The paper presents theoretical and numerical studies of the behaviour of steel shells subjected simultaneously to internal pressures and frictional forces (distributed forces tangential to the shell surface). The type of combined loading used for this analysis (horizontal pressure and wall frictional pressure which occurs in the silos) is given in the eurocode 1 Part 4 and in the French draftcode P22630. The cylindrical shell is symmetrically loaded (symmetrical filling and discharge). For this problem a new analytical method is developed to determine the stress distribution in the steel silo by resolving the equilibrium equations of the cylindrical shell subjected to loads due to particulate materials (wheat for example). The finite element method analysis of the shell using Abaqus program enables a comparison with our analytical approach. The stress distribution predicted by Abaqus agreed well with our analytical results. KEYWORDS Shells, silos, behaviour, shells formulation,finiteelement method, silo loads. INTRODUCTION Thin shells are used in many different branches of engineering. There are the storage tank and silos in civil engineering. Metal cylindrical silos are subjected to both axial compression and internal pressure exerted by the ensiled material (granular solids). The calculation of the resistance of wall sections and the global stability depends on the distribution of these actions. The literature treating shell behaviour is voluminous. Nevertheless, the majority of analytical investigations of the stress state was done for industrial shells (under internal pressure or uniform axial compression). In this work, we propose an analytical approach taking into account simultaneous actions of the fi*iction forces (due to the sliding of material down the wall) and internal pressures. The Donnel-type equations are used for the resolution. The silo loads considered are those predicted by the Eurocode (ENV 1191-4-Actions in silos and tanks, 1994) and the French drafl:code P22-630 A numerical modelling of the shellfi-omAbaqus program completes this study to validate the analytical method.
566 1. ANALYTICAL INVESTIGATION 1.1 Formulation of the problem Consider a cylindrical shell under axially symmetric loads (silos loads) figure 1, with the following characteristics: t: thickness of the wall H: height Boundary conditions: The top of the shell (z=H) is considered as a free edge, and the bottom of the shell (z=0) is considered to be clamped. The loads from bulk materials are determined according to the ENV ECl (Eurocode 1) and P22-630 (French draftcode). Janssen's theory is also the basis of equations : Pn(z) normal pressure ; f(z) wallfrictionloading
PA^) = C,{l-eKp[-C,iH-z)^
/ ( z ) = C,{l-exp[-C3(//-r)I}
(1)
C,
C, Are defined by :
Cr =m
C,=
k^ 'h
CB
=
r^H M
In numerical apphcations, values of CI, C2 and C3 are given by the ENV ECl (Eurocode 1) and P22-630 ( French drafrcode).
Figure 1: geometry and local cordinate systems The cylindrical shell analysis in linear elasticity for silos loads is complex. Several hypotheses are necessary for the resolution of the problem. Donnel's assumptions are then adopted in the formulation. Relationships between deformations of the shell and efforts on the one hand and curvatures and moment on the other hand are given in the references Belhouchet (1998) and Donnel (1934).
567 The internal potential for this axysimmetric loads writes : VC/,
f f{2)U,d2 = f NJJ,
{z)dz (2)
The variational expressions (2) are formulated after integration by parts :
(3)
Furthermore, the behaviour equations for this thin shell are: N
= - ^ y
N=-
1
(U
2
tE \-v'
7-'^-]
r
U,-v
U.
(4)
l-v The components of displacement state Ux et Uz depend only of the variable z. By introducing relationships of behavior (4) in equations (3), we obtain the following differential equation:
8z'
+ 4a''f7.
P„U) +
yf{z)
where a and D are the constants defined by: D--
Ef 12(1-v')
a
Pn(z) et f(z) represent functions of pressure distribution define by equations (1)
(5)
568 1.2 Resolution of the problem
M, = M
"l.r = «2
e(2) =
^„(z) +
"2.r = "3
«3.. = «4
«4 , = «"«, + QC^)
vf(z)
This expression can be written as :
'u,^
0
1
0
0 ^ /"., ^
0
0
1
0
0
0
0
1
a ^
0
0
0
^0 ^ 0
+ e(o
0
With:
hi u=\
^2
.4 =
0
1 0
0
0
0 1
0
0 0^
l-^^
1^4^
f^l
1 0 0^
f ^0
B=
0
0
bJ
These relationships allow to write the following differential equation:
dU dz
AU
+
(6)
Q(z)B
The resolution of the homogeneous system then the integration by parts taking into account boundary conditions for the clamped edge and for the free edge give the general solution :
m-
C/,(2) = e x p | - ^ A cos
5 sin -7=r
Where A et B are the constants defined by
IV2
yfiz) 1 PA^)+ 4a*D
(7)
569
Ara D
B = -A -—L^{rC, 4ra D
+ vC, )[C, V2 exp(-C,/f)]
What allows to write functions of solicitation distribution (bending moment and normal force) according to behavior equations (4):
Et
M,(2) =
(l-v')(Z)ra')
' az ' ^oz^ Dra^ exp —7=^ -f=^tI ^sin Asn —;= \-Iicos -7= + s(z)
(8)
/2 A
C ^(2) = - - ^ ( r C 3 + v C , ) e x p [ C , ( z - / f ) ]
(9) Af = - £ ? | ^ | + v.A^(z) These equations represent a new approach in the theoretical calculation of shells under combined frictional force and pressure. 1.3 Application We apply analytic expressions (8) and (9) for a cylindrical silo of 14 m of height, 8m of diameter, compound of thickness walls of 4 mm. Actions defined by norms are represented on figures 2 and 3.
- • — Horizontal pressure(filling) -o— Ffriction( filling) —BS— Horizontal pressure (dischEurge: mass flow) —Cl— friction (discharge mass flow)
12
16
20
24
28
Pressure (kN/m ^
Figure 2: pressures distribution
32 Pressure [kN/m 2]
Figure 3: pressures distribution
570 By integration of these curves of pressure in analytic expressionsfromsolicitations and displacement (8) and (9), we obtain results represented onfigures4-5-6-7
- • — Analytical (filling) - Analytical (centric discharge]
-10
0
10 20
-40
30 40 50 60 70
Circumferential stress (MPa) Figure 4: Circumferential stress distribution
-20
0
20
40
60
80
Meridian bending moment Figure 5: Bending moment distribution
^—Analytical (filling) Analytical (centric discharge]
2
4
6
8
10
Radial displacement Figure 6: radial displacement
(mm)
0
10
20
30
Circimiferential stress (MPa) Figure 7: circumferential stress
40
571 2. NUMERICAL INVESTIGATION So as to validate analytic formulas, we have modelled the shell by finite element method using the Abaqus program. The characteristics of the wall are: Elasticity modulus E = 210 000 Mpa Poisson coefficient v = 0.3 Diameter D = 8m Wall thickness t = 4 mm Height H = 14 m Considering the axisymmetric conditions, we use only the discretization of the quarter of the shelLThe chosen mesh is the 8-noded shell element ( S8R5 shell element according to Abaqus program). These elements give best results by report to 4-noded element (S4R5 according to Abaqus). The examination of figures 8 to 15 shows that our analytical formulas give results in very good agreement with those of numerical behaviour simulations ( according to Abaqus program) . The proposed approach allows the simple determination of the stress field in silos and complete thus the analysis shell theory developed by Timoshenko, Geres, Donnel, Kotter..
14
14 12
12
10
10
I«
^
8
I 4 2
u
i iVi
^""•"^—l! • Abaqus 1 —D—Analytical 1 * bilo Ibads i ECl
i -fU 1 11^
1 \'\x.
2 0 0
10 -2,
0
10
20
30
40
50
Circmnferential stress (MPa)
Figure 8: circumferential stress filling loads according to ECl
-2
-10 0
10 20 30 40 50 60 70
Circumferential stress (MPa) Figure 9: circimiferential stress discharging loads according to ECl
572
1 1
14
Abaqus
1
i i
- ^ _ Analytical 1
12 10
\
* pilo lo8ds:E(il
i. 50 6
2 0 -2, •40
1
¥ 1
* silo loads: Edl ddschstr^ r
S '^ 6 5P
1 1
4
Abaqus
- o — Analytical 1
:£
1 XJZi__ -20
0
20
11 ! M
40
60
80
-40
!
-20
0
20
40
60
80
Meridian bending moment(N.m)
Meridian bending moment (N.m)
Figure 10: meridian bending moment
Figure 11: meridian bending moment
14
14 — • —
12 10
— D — Analytical
\
4
1
0
10
12 10|
K 20
30
Figure 12: circumferential stress
1
§ * silo losids: 1S(FP22|630
4
Circumferential stress (MPa)
A ^
J filing 1
I) 6
LXi^
0
\
I'
i\
2
- Abaqus 1 - Analytical 1
1
i \^ 1 i \ l * sUo loads':'NFP22S 1 ^discttarige i
I'
-2. 10
Abaqus
2
1 M 1 1! 1 M 1 M
. J3""" 1 1 1
0 40
-?20
10
0
10
20
30
40
50
Meridian bending moment (N.m) Figure 13: meridian bending moment
573
"S) 6 4 2 0
-5
0
5
10 15 20 25
30 35
Circumferential Stress (MPa) Figure 14: circumferential stress
'^0 -20 -10
0
10 20
30 40 50
Meridian bending moment (N.m) Figure 15: meridian bending moment
CONCLUSION The results obtained by our analytical analysis prove accurate compared to the values obtained niunerically. The most known analytic approaches do not take into account the typical silo loading (pressure and wall compression due to the friction of the bulk sohds against the walls). These new formulate adlow a simple and rapid calculation of the stress and strain field in a shell imder typical silo loads. REFERENCES Abdine F (1981). Silo a parois cylindriques raidis, premiere etape vers I'etude de Tinstabilite. Memoire non diffuse, a consulter au SES CEBTP saint Remy Les chevreuses. Belhouchet Z. (1998), comportement et stabilite des coques cylindriques sous charges de type silo. These de doctorat universite de Metz. Calladine, C. R. (1983). Theory of shell structures. Cambridge university Press, Cambridge, England Donnel L.H. (1934) A new theory for the buckling of thin cylindres imder axial compression and bending. Transaction, Am. Society Mech. Bag, Vol 56. Eurocode 3 , (1993) design of steel shells, CEN/TC250/SC3. Draft prENV. A. Khehl, (1989) etude du champ de contraintes dans les silos metalUques. These de doctorat INPL . Norme Fran^aise P22-630 edition AFNOR 1992. Pottier-Fery M.(1986). Influence des defauts sur leflambagedes coques. Rapport interne, LPMM Metz. Rotter J.M. (1998). Effects of silo loads. Silos : Fundamentals of theory, behaviour and design. Edited by C.J. Brown nd J. Nielsen, E&FN SPON. Samuelson L.A. (1991) Buckling of shells whith local reinforcements. Int. Coll. On buckling of shells structures, on land, in sea and the air, Lyon France 1991, Elsever London P.401-408 Samuelson L. A. and S. Eggwertz (1992). Shell stability handbook, Elsevier AppUed Science, London Timoshenko (1959), theory of plates and shells. New York: MC Graw-Hill T^ edition 1959.
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Stability and Ductility of Steel Structures (SDSS'99) D. Dubina and M. Ivanyi, editors © 1999 Elsevier Science Ltd. All rights reserved
575
ANALYSIS OF CYLINDRICAL SHELLS USING THE FINITE ELEMENT METHOD Prof. Dr. Eng. Marin IVAN^ Lect. Eng. Adrian IVAN^ Eng. Teodor LET^ ^'^'^ Department of Steel Structures and Structural Mechanics, Civil Engineering Faculty, "Politehnica" University of Timisoara,str. Stadion 1, Timisoara, RO-1900
ABSTRACT This paper presents the analysis of the cylindrical shells subjected to compression load. The analysis was made using finite element method and the ANSYS computer program. KEYWORDS Cylindrical shells, stability, buckling of shells, axial compression, numerical tests. INTRODUCTION Li practice the cylindrical shells are subjected, normally, both to compression loads and to pressures on their surface. Under the action of these loads the cylindrical shells may lose then stability of equilibrium. This phenomenon is called the buckling of cylindrical shells. The theory of stability of shells is very complex. Several researchers have studied the appearance and the development of the buckling phenomena. The historical development of the theory of stability of shells has been described in many publications (Samuelson L.A. (1996), Pfluger A. (I960)). The aim of the present paper is to determine the axial buckling load for the symmetrical mode of a cylindrical shell using ANS YS computer program. This analysis is very fast and has the same accuracy as the analytical solutions. FUNDAMENTAL EQUATIONS The incremental equilibrium equations for the whole structure can be written: Kt-ADn=APe-APi
(1)
where Kt - tangent stiffiiess matrix: Kt=K,+ Ka+K„i+K,^p
(2)
576 Ki - incremental (or linear elastic) stiffiiess matrix; Ka - initial stress stiffiiess matrix; Kni - initial displacement stiffiiess matrix; Kimp - initial imperfection matrix; ADn - incremental vector of nodal displacement; APe - incremental vector of extemal loads; APi - incremental vector of intemal forces; The extemal loads and intemal forces can be written in the following form: Pe=AX(P-P,nip)
(3)
where: X - scalar load multiplier; P - vector of reference loads; Pimp - vector of the equivalent loads; The iterative algorithm, in the modified version of Crisfield's method (Crisfield A.M. (1981)), is used for each increment to update the displacement vector and load multiplier, until the new equilibrium configuration is reached. ANALYTICAL SOLUTIONS The present paper shows the buckling load for the symmetric mode. The buckling load for the cylindrical shell under uniform axial compression may be determined using the relation (4) from PflugerA.(1964): ^ E-h Peril
~
i
{l-v')-A'
+fi]{A' +n'y -ijvZ' +3A'n' -^{4-v)A'n'
2
- ^ / - ^ - i X l - ) - .
+ri')+2{2-v)A'n'
+n'] ^ ^
where: fi = - ^ ; \2R^
X = m'7t~ I
(5a,b)
n - number of half waves around the circumference of cylinder; m - number of half waves along the length of cylinder. It is known that the instability of cylindrical shells appears in two modes: -the symmetric mode, which is obtained when the cross-section of shell remains circular and it has half waves only in the longitudinal direction; -the unsymmetrical mode, when there are half waves either around the circumference of cylinder or in the longitudinal directions. The practical use of the relationship (4) is difficult. It requires the calculation of the minimum numerical value of "pcrit" for different values for "m" and "n". So that the critical load "pcrit" is obtained just after a certain number of trials. After such a computation the numerical values given by relation (4) are shown in table 1. Ivan M. (1970) had determined a simple relationship (6) for the buckling load of a cylindrical shell under axial compression. In the same work is given the equation for the envelope of the curves
577
corresponding to each integer m > 2. The numerical results obtained with the relation (7a) are given in table 1. Pent
E'h
^X'^p{\-v'in'^X''f{n'^X'-\)
pTFjp+lTfij^^
(6)
According to Ivan M. (1970), the critical loads are computed as follows: — ^ = —L= + V^.A,^ ;for 0<0)<1 Eh^lk* 7^^jk* P2=i p l-2S + 5^ , , / 0.855 —S==- = ;for l < c o < — = — 7 = Ehyjk* 1 + co ^ VA* where: co^
/'
X^.4]^
^iR'^h'
12(l-u')
m'^n'
''•-Tj-n\V\'Ph-'') 12(l-v^)'U 1 0) =
,then: /72 =—y + ty^ forO<(o
(7a, b)
(8a, b)
0)
(9)
(10)
NUMERICAL EXAMPLE Li this section some numerical tests are shown as examples of application of ANSYS computer program. The cylindrical shell subjected to uniform distributed compression is studied (Figure 1).
578 The dimensions of the cylindrical shell are: R=l .00 m
1=1.40 m
h=0.02 m
The material properties are: E = 30000 k N W and V = 0.00 The aim of this example is to establish the critical compression load, which causes the buckling phenomenon, through half waves appearance only in the longitudinal direction. In this case, the calculus may be lead on a quarter of the cylinder, having in this way a good enough discretisation for the model. Proper boundary conditions were applied in order to simulate the real behaviour of the cylinder. The modeling was done using elastic elements SHELL 63 with 4 nodes. The model has 1680 elements. Initially, a static analysis was made starting from a reference load p = 1 kN/m. This was followed by the eigen buckling analysis with different methods of extraction. The best results for the critical loads were given by the subspace method. In the following six figures are shown the eigenforms corresponding to different symmetric buckling modes and the finite element mesh.
Figure 2 n=0, m=6, pcrit= 6.8844 kN/m
Figure 3 n=0, m=5, pcrit= 7.3025 kN/m
579
Figure 5 n=0, m=8, pcrit=8.1231 kN/m
Figure 4 n=0, m=7, pcnt=7.2539 kN/m
Figure 6 n=0, m=4, pcrit= 9.1698 kN/m
Figure 7 The finite element mesh
Table 1 shows the comparison between the analytical results and numerical results:
No.
n
m
1 2 3 4 5
0 0 0 0 0
6 5 7 8 4
Pcrit
Pcrit
pcrit
[Pfliiger] rel.(4) 6.9354 7.2839 7.3665 8.3072 9.0585
[M.Ivan] rel.(7a) 6.9308 7.2817 7.3595 8.2975 9.0531
[ANSYS]
Error [Pfliiger-ANSYS]
6.8844 7.3025 7.2539 8.1231 9.1698
-0.74% +0.25% -1.55% -2.27% +1.23%
Error 1 [MJvan-ANSYS] -0.67% +0.28% -1.45% -2.15% +1.28%
1
580 It is to be noted that these are not the only numerical results. They were picked up from a group of 40 cases. The variable parameter for the first 20 cases was the modulus of elasticity. It was given values between 20000 - 30000 kN/m^. For the last cases the Young's modulus was kept at E=30000 kN/m^ and the thickness took values between 10 mm and 20 mm. Table 1 contains just those numerical results that show the greatest deviation from the analytical results.
CONCLUSIONS A comparison of the analytical and simulation results shows similar values, regarding the buckling phenomena of the cylinder subjected to compression. The results, from table 1 and several other numerical comparisons with the analytical results, revealed that the proposed precise model, consisting of a large number of elements has a beneficial effect on the appreciation of the axial buckling load of the cylindrical shell. It was proved that the finite element method with the proposed model, provided by ANSYS computer program, offers a very reliable tool for the evaluation of the buckling load of a cylindrical shell under uniform axial compression.
REFERENCES Crisfield A.M. (1981). A first incremental-iterative solution procedure that handles snap through. Computers and Structures. Vol.13, pp. 55-62. Ivan M. (1970). Contributii la calculul spatial al conductelor metalice circulare. Teza de doctorat. Institutul Politehnic Timisoara, Facultatea de Constructii, pp. 304-317, Timisoara, RO Pfluger A. (1960). Stresses in Shells. Springer-Verlag, Berlin. PflUger A. (1964). Stabilitatsprobleme der Elastostatik. 2. Auflage, Springer-Verlag, Berlin, Heidelberg, New York. Samuelson L.A. (1996). Shell Stability: General Report, Proceedings of the Second Intemational Conference on Coupled Instabilities in Metal Structures CIMS '96, Imperial College Press, Liege, Belgium.
T e c h n i c a l p a p e r s on
STABILITY AND DUCTILITY PROBLEMS IN STEEL BRIDGES STRUCTURES
This Page Intentionally Left Blank
Stability and Ductility of Steel Structures (SDSS'99) D. Dubina and M. Ivanyi, editors © 1999 Elsevier Science Ltd. All rights reserved
581
APPRAISAL OF EXISTING STEEL BRIDGES USING MODERN METHODS Bancila Radu^
Boldu§ Dorel^
Moisa Tovica^
Petzek Edward^
^ CMMC Department, Civil Engineering Faculty, "Politehnica" University of Timisoara, Str.Stadion 1, Timisoara, RO-1900, Romania ^ Institute of Welding and Material Testing, Mihai Viteazul 30, Timisoara, RO-1900, Romania
ABSTRACT The estimation of remaining fatigue life of existing bridges is a complex problem with technical, social and environmental implications. The administration must establish maintenance and replacement programs and define priorities for existing bridges. The classical accepted assessment is based on the damage accumulation theory. However, in many cases this method does not provide satisfactory results; therefore consequently a complementary method based on the fracture of mechanics is proposed. A case study - existing railway bridge - erected in 1912 is also presented. KEYWORDS Steel bridge, remaining fatigue life, toughness, crack, fracture mechanics, fatigue crack growth. TECHNICAL CONDITION OF EXISTING BRIDGES AND THE NECESSITY VERIFICATION
OF
An important number of the existing steel railway bridges are structures that were built at the beginning of this century. Many of these bridges are still in operation after damages, several phases of repair and strengthening. The problem for these structures is the assessment of the present safety for modem traffic loads and the remaining service life. Replacement with new structures raises financial, technical and political problems. The paper presents the state-of-the-art concerning the verification and maintenance of steel railway and highway bridges in Romania. Romania has a railway network of about 14300-km. Ever since the first railroad build in 1846 (Oravi^aBazia§) progress has been continuous but not constant. This development, in close connection with the year of construction, is illustrated in Figure 1. The total number of steel bridges is presented in Table 1 [1]. There is a big variety of structural types. Mostly the bridges are simple supported girders (rarely continuous); according to the cross section there are deck or trough bridges. The majority of them are plate or truss girder bridges; other constructive systems like twin girders or bundle of rails can also be noticed.
582 TABLE 1 STRUCTURE OF THE RAILWAY BRIDGES Total number of railway bridges 1 18 614
Older than 100 years 2 607
14%
Steel bridges 4 289
L>10m 4155
Riveted structures 3 201
Welded structures 1088
|
RMLWAY S n H . WODM* TOTAL 1M14
sisisiiiiniiinnniiiHiin YiMtareoNvmuenoN
Figure 1: Railway steel bridges / year of construction Till 1950 bridges in Romania were designed according to the German or Austrian standards; then the Romanian ST AS 1911 having as model the German and Russian standards was conceived. The public highway network in Romania has a length of 153014 km; from a total number of 3131 bridges only 81 (« 3 %) are steel bridges. The explanation for the reduced number of steel bridges is given by the absence of motorways (only 113 km). During the last 15 years some highway bridges in composite structure have been built. The present tendency to raise the speed on the main lines to a level of v < 160 km / h must be emphasised. During service, bridges are subject to wear. In the last decades the initial volume of traffic has increased. Therefore many bridges require an inspection. The examination should consider the age of the bridge and all repairs, the extent and location of any defects etc. The applied stress range, the geometry of the detail and the number of stress cycles have a decisive effect on the remaining fatigue life of the structures. With the traditional static analysis (the space system is divided in plane elements), stresses are normally over-estimated. In many cases the structural capacity of these bridges is still satisfactory, as a result of a very conservative design at the time. However, from the overall examination of a large number of bridges many defects can be pointed out. The defects are widespread, having a heterogeneous character from the point of view of location, development and development tendency; their amplification was also due to the climate and polluting factors that caused the reduction of the cross section due to corrosion. Statistically, in 356 from among 3201 steel riveted bridges and in 283 from among 1088 welded bridges, cracks were detected and repaired. PRESENT BRIDGE VERIFICATION The assessment of the bearing capacity of existing bridges is a complex matter. The Romanian Standard [2] methodology includes the steps shown in Figure 3. The loading history during the entire life of the structure (often 100 years or even more) must be determined as precisely as possible.
583 Assessment of the bearing capacity
Pull scale testing (static and dynamic)
Estimation of the loading capacity. Analysis of the genoal behaviour of the structures.
Detailed inspection. Analysis of drawings. Inspection reports
Calculation with the usual d ^ i g n rules
Accurate determination of the stresses values with updated values (Computer aided analysis)!
Structure calibration
modell
Test on matoial
I
Remaining fatigue safety (using a semiprobabilistic Diocedure^
Figure 2: Methodology of the Romanian Standard The norm DS 805 [3] and the UIC Recommendation give provide in this respect several conveying loads which consider the bridge loading in the past. Here it is necessary to emphasise that because of increase of service loads and transported volume, the fatigue loads become greater, which has brings about a faster increase of the damages. In other words, the time interval from the discovery of the first crack and until the structure failure is short. For the bridges situated on the main railways, the real time - stress history was established by using the documentation of the administration. The final result of calculus has the expression:
D, = y:-s^
(1)
The value Dp represents the present design value of cumulative damage. A value of Dp greater than 1,0 indicates there is theoretically no remaining service life; the initiation of cracks is possible. As a function of expression (1), generally the following measures were taken: additional inspections, speed and traffic reduction, strengthening or replacement of elements. It must he emphasised that a strengthened structure is not a new one! The verification of more than 25 bridges leads to some worth mentioning general remarks: • Materials, loadings and static models are defined in a deterministic way, the fatigue safety by semiprobabilistic procedures. • Using the more realistic actual loads (instead of the loads given in different codes) the remaining fatigue life can be extended. • The usual stress analysis is 10 - 25 % higher than the measured values in the structure; Concerning the fatigue loads this means an extension of the expected remaining life by a factor of 1,5 - 2,5. • The characteristic values for the material resistance are often very conservative. • Corrosion has an influence on the fatigue resistance curve. • Steel bridges are ductile structures; before failure will occur, the structure must have considerable deformations. Deformations are the best prewaming system.
584
FRACTURE OF MECHANICS AS A COMPLEMENTARY METHOD FOR EVALUATING THE BEHAVIOUR OF EXISTING STRUCTURES The calculation of remaining fatigue life is normally carried out by a damage cumulation calculation. The cumulative damage caused by stress cycles will be calculated a failure criteria will be reached. The presence of cracks in structural elements modifies essentially their fracture behaviour. Fracture, assimilated in this case as crack dimensions growth process under external loadings, will be strongly influenced by the deformation capacity of materialfromthe element under consideration. This capacity is reflected by the two practically noticedfracturemodes, namely: the ductile and the brittlefracture.A definition of these fracture modes, used in fracture mechanics analysis applicable to bridges, is presented in [4]. It must be emphasised that the final failure of the element is determined by the predominant stress - strain state which in turn, depends on the element thickness, loading rate and temperature. The principle of the proposed method is presented above; these steps can be described in the following: • critical / admissible crack dimensions estimation This evaluation requires the establishment of afracturecriterion for the cracked element and the adopting of maximum admissible crack dimensions, taking into account the deformations / displacement of this element under the service loads. Thefracturecriterion used in the present method is based on the stress intensity factor at the crack tip, marked Ki having the following expression Ki=Kic (2) where, Kic isfracturetoughness of the material. According to this criterion, the critical crack dimensions are defined by the dimensions which leads to the fiilfilling of the above condition, at the level of the maximum stress in the applied loading cycle. • calculus of the necessary cycle number to extend the crack from the initial size to a admissible value. To perform this calculus, the Paris (4) relation was applied
^ = c(AA:r
(3)
where:
da/dN is fatigue crack rate (mm / cycle); A K = Kmax - Kmin (N / mm^^^), represents the range value of the stress intensity factor in a loading cycle; C and m are material characteristics experimentally determined. The effective calculus consists in the determination of the crack growth / cycle (dN = 1) noted by dai using equation (3) where A K values can be obtained by using to the corresponding solution adopted for the cracked element. The resulting crack dimension is obtained in the following form: ai = ao+dai (4) where ao - is the initial crack size. This value is compared with the critical dimension value (or admissible value). If ai < a^nt ( or aadm), then the calculus will be repeated in order to obtain a new crack growth da2. This iterative calculus will be repeated till ai = acnt (aadm) or till Ki (ai) = Kic. The numbers of increments N from the dimension of aoto ai represents the numbers of loading cycles necessary to extend the crackfromao to acnt (aadm) CASE STUDY The steel railway bridge in Sag has five spans (Fig. 3) L=50+66+36+30+30m and was erected in
585
Figure 3: General view of the analysed structure 1912. The main girders are parabolic truss girders in the first three spans and with parallel chords in the last two ones. All connections are riveted. The bridge is skew (a=87°). The bridge was completely verified: tests of material, full scale testing (static and dynamic), computer aided space analysis of the structure and the remaining fatigue safety using the real stress - time history and Miner rule was established. From the chemical and mechanical analysis there resulted a steel similar to St. 37.1. In figure 4 the toughness values obtained experimentally are presented;
SPANS I.XandtH -<>7i,a
'~®<—KVsup SPANS IV and V
^39,84
-•—KVInf
REGRESSION Olives - - — P ^ . (KvmMHi)
TaffPS^TURE *C
Figure 4: Transition curves Charpy V energy values For the last three spans the stresses in the structure are greater than the admissible ones and the remaining fatigue life is not within the standard values. These last three spans were dismantled and replaced by a new construction in 1995. Hence, the possibility of different studies on samples appeared. A complementary method using the fracture mechanics concept was proposed in order to assess the influence of defects on the fatigue life.
586
u^uw^mn. 'ismmm
LilT.C»7
Figure 5: Specimens obtainedfromthe stringers of the third span Compact CT specimens (thickness 8 nmi)- were sampled from the stringers of the third span (Fig. 5). The Standard test method ASTM E 647 - 93 was applied to determine fatigue crack growth rate and the constants C and m. This previous method was appHed for the service Hfe prediction of the stringersfromthe 3-rd. span of the bridge. The cracked element is represented by the bottomflangeof the riveted stringer.
Figure 6: Cracked analysed element The assumed cracks were the through thickness type initiatedfromthe rivet hole. Three cases (Fig. 6) were considered: • a crack initiatedfromthe hole, propagating to the element edge; • a crack initiatedfromthe hole propagating to the axis of the element;
587
• two cracks; one going from the hole to the element edge and another going to the element axis. The propagation of the cracks is normal on stress direction (tension). Two initial crack dimensions were assumed: co = 2 mm and co = 6,5 mm. This second value is a detectable crack. The following block loading obtained from the real traffic time stress history was adopted. TABLE 2 Number of cycles m = 504 n2 = 216 n3= 1456 n4 = 380 ns = 48 n6 = 32
Stress range Aci = 128,27 (N/mm2) Aa2= 127,15 (N/mm^) Ao3= 116,65 (N/mm2) Aa4= 71,19 (N/mm2) 1 Ao5= 61,48 (N/mm2) Aa6= 36,0 (N/mm2)
The total number of cycles / day is 2636. The annual temperature range is from -20°C to + 30°C. The principal tensile characteristics of the steel determined on specimens obtained from the original elements are : ReH = 264 - 275 N / mm^ and R m = 360 - 405 N/mm^. The toughness values are taken from the above mentioned diagram (Fig. 4). The fracture toughness Kic was determined by means of the correlation between Kic and the KV values (Barsom-Rolfe [7]). The values obtained in this way are presented in Table 3. TABLE 3 Temperature
rc)
KV (mean values) (J)
+ 20 + 10 0 -10 -20
1
71,8 67,9 50,6 42,6 32,5 11,4
-30
Kic - (Barsom Rolfe correlation) (MPa * m''^) 166,74 159,9 128,25 112,72 92,01 41,93
(N/mm'^')
1
5272,3 5056,0 4055,2 3564,2 2909,3 1325,8
The C and m constant values from Paris relation ; the mean values are: - C = 3,62 X 10 "^ ; m = 2,77 (longitudinal direction) - C = 5,97 X 10 "^^; m = 3,97 (transversal direction) The critical crack size value, determined by taking into account the toughness obtained experimentally was Ccritic = 79 mm, corresponding to Kic = 2900 N/mm^^^ and to the maximum stress value resulted from the block diagram. Also empirical admissible crack dimensions were chosen, resulting from the size of the bottom flange. Determining of the number of cycles N necessary to extend the crack from the initial to the critical (admissible) size, a modified Paris relation was applied. The AK value was replaced by AKeffective, where the last value takes in to account the effect of the threshold value AKth of stress intensity factor on the subcritical, stable increments of crack in fatigue loading. In order to obtain the AKeffective, the recommended relations from PD document [5] were used. The threshold values AKth were the ones recommended in [5] for C-Mn steels in air. For the calculus of the stress intensity factor the solution of a plate with an initial crack configuration as shown in Figure 7 was chosen; for this case the following equation given by Bowie [6] was used Kj
= GVTC-C • (p„
(5)
588
111 tit t t t
rr\
SH
TTTTITTTT a
Figure 7: Plate with cracks emanatingfromhole where a - is the applied nominal stress calculated in the uncracked cross section; c is the crack length determined according to Figure 7; cpn is the correction coefficient, n expressing the number of cracks (n = 1, respectively n = 2). In order to calculate the crack growth dc and to establish the number of cycles N necessary to reach the critical / admissible crack dimension a simulation computer program was developed. The program is able to simulate two variants of loading programme with the following sequence: low - high - low / high - low - high, respectively high - low. In the first sequence it is possible to apply a random sequence of the loadings blocks. The simulation results in the case of random blocks are presented infigures8 and 9. The next step of the method consists in determining the remaining service life of the element. The remaining service life can be calculated dividing the number of stress cycles N obtained by simulation to the real number of cycles in 24 hours. From figure 9, there results that in case of 2 cracks, with an initial size of 6,5 mm, the total number of cycles necessary to reach the admissible crack dimension is about 60000; this leads to a remaining life of 23 days, which confirm the decision to replace the structure. It must be reminded that the results obtained by the Miner rule, have shown that the remaining fatigue life of the stringers has also been reached. FINAL REMARKS •
• •
• • • • •
A better knowledge of the fatigue resistance of riveted details and of the repair and strengthening of riveted bridge members damaged by fatigue, could extend the service life of a large number of bridges In many cases there is a need to retain particular bridges as historical monuments. Thefracturetoughness Kic of steel from bridge determined on the Charpy V energy values, also Paris relation C and m constants experimentally obtained on samples from the flanges, are strongly influenced by temperature and crack orientation with respect to the rolling direction; Using a computing model based on a modified Paris relation, permits to point out the influence both of material characteristics and the applied stress range level and the service life of cracked elements; By simulation of a program in block loadings corresponding to the actual railway loadings, it the results similar values of crack growth for the chosen block sequences For a given loading regime, crack growth rates and the resulting service life depends on the initial dimensions of the considered crack Regular inspections with the monitoring of critical details are essential for bridges In conclusion, minor failures are relativelyfrequent.But cracks can be detected in due time. For this reason, the technical level of the inspection staff, common sense and good practice are very
589 Crack length, c^number of cycles^ N) Number of cracks: 1 80
CBdmls= ^ ^ "»'n
H
70 60
^' /
y«6.4536e2E^xj
y«2.3337e2E-05x| ^
/
/^
r
•
I 50
t«
^c0s2nnTi
y m m
e
• c0»6,5 nim
•g 30
B 20
f
f, 10
0
25000
50000
75000
100000
125000
150000
175000
200000
225000
Number of cycles, N
Figure 8: Crack length variation in function of the number of cycles; case 1 - n = 1, a single crack
Crack length, csf[number of cycles^ N) Numt>er of cracks: 2 40 35
L--^
1 «» 1 JCadmis = 33 mm |
, y jy=6'3724e3E^''j
T
^
30 1 25
•
y«1.9898e3'
20 ^
15
^
10
• C0s2fTVt i l
• c0s6,5 nm
, 25000
50000
!r
\ f^ 75000
100000
125000
Number of cycles, N
Figure 9: Crack length variation in function of the number of cycles; case 2 - n = 2, two cracks
590 important. To prevent all failures is not humanly possible, but tlie lesson of each failure must be known by all In figure 10 the in situ test of the structure (with the third span) is presented.
Figure 10: The in situ test of the railway bridge LITERATURE [1] R.Bancila, C. Cristescu (1998)"RehabiUtation of .Steel Bridges in Romania" H. World Conference, San Sebastian. [2] * * * (1998). SR 1911-98Poduri metalice de caleferata; Prescriptii deproiectare existente, ( the new Romanian Standard for Steel Bridges%IRS Institutul Roman de Standardizare, Bucuresti. [3] * * *
(May 1991). Bestehende Eisenbahnbriicken. Bewertung der Tragfdhigkeit und
konstruktive Hinweise^ Deutsche Bundesbahn. [4] * * * (1995)European Steel Design Education Program, The Steel Construction Institute, vol. 18. [5] * * * Published Document PD 6493, (1991). Guidance on methods for assessing the acceptability of flaws infusion welded structures, British Standard Institution; [6] Bowie, O. L (1956). Analysis of infinite plate containing radial cracks originating at the boundaries of an internal circular hole. In : Journal of Mathematics and Physics, vol 35, p. 60. [7] Barsom, J. M. and Rolfe, S. T. .Correlation between Kic and Charpy V notch test results in the transition temperature range. In ASTM STP 466, 1970, p. 281 - 302.
Stability and Ductility of Steel Structures (SDSS'99) D. Dubina and M. Ivanyi, editors © 1999 Elsevier Science Ltd. All rights reserved
591
SEISMIC BEHAVIOUR OF THE ROMANIAN DANUBE BRIDGES Virgil Fierbinteanu^
Dragos Teodorescu^
Radu Bancila^
^ University of Civil Engineering, Department of Applied Mechanics, Bd. Lacul Tei 124 72302 Bucharest, RO. ^Railway Study 8L Design Institute, Bd. Dinicu Golescu 38, 79683 Bucharest, RO. ^ Technical University, Steel Construction Department, Str. Stadion 1, 1900 - Timisoara, RO.
ABSTRACT The paper summarises the philosophy used by the seismic design of the Romanian Danube bridges; these is similar to that adopted for the design of building structures, with the additional requirement that these bridges should be serviceable after the seismic event. Some aspects concerning the aseismic bridge design concepts are presented. The bridges behaviour at the big earthquakes in 1977, 1986 and 1990 vaUdated the general design concepts and the chosen aseismic protection.
KEYWORDS Danube bridges, earthquake loads, seismic event, aseismic design, simplified model, dynamic substructure. 1. -INTRODUCTION The Danube river flows trough our country on around 1075 km, of which 225 km on Romanian territory exclusively. Among the riverain countries Romania has the longest access to the river, including the Danube Delta. Romania also put into operation since 1986 the Danube - Black Sea Channel (Cernavoda - Constanta). The Danube with the Main - Rhine channel forms Europe's blue I.TRAIAN'S brWga and m O N GATE I dam 2 . IRON GATE tt dam 3.GIURGIU • RUSE bridge 4. Old and new DANUBiAN bridgas 5. Bridge a t GiURGENl • VADUL Ott
"*•*"
Fig. 1 Danube crossing in Romania
592 diagonal for river transports. Few are the permanent crossings built on the lower Danube (Fig. 1). The most famous of them was Traian's bridge erected in Drobeta - Tumu Severin (103 - 104 A.D.). The first contemporary permanent crossing was achieved in 1890 - 1895, when Anghel Saligny built the famous bridges over Borcea and Danube (Fig. 2). In 1954 a combined double deck railway and highway bridge was constructed at Giurgiu - Ruse, Unking Romania and Bulgaria. Later, in 1970 a four lane highway bridge was built in Giurgeni - Vadul Oii. Besides the ones above, permanent crossings were created over the Iron Gates I and II dams.
Bridge "King Carol r*over the DANUBE Fig. 2 Crossing of the Danube in the Fetesti - Cernavoda area (1895) As a result of the continuously increasing of passengers traffic and goods on the main line Bucharest Costanta, between 1978 - 187 the new Danube bridges in Fetesti - Cernavoda (where the river has two branches: Borcea and Danube), in vicinity of the old bridges were constructed. The Borcea bridge consists of a viaduct having 11 spans of 50 m each and a main bridge with 3 x 140 m lengths (Fig. 3). ;
971.00
i49.Sa r SAJOO * 49J0 • 10.00,
/ET£$TI j
^
140.00
140.00
140.00
c3:SO.S0.00.S0.OO^.SO-l ?>M
in.
Fig. 3 The Borcea Bridge The Cernavoda bridge consists in a viaduct having 18 spans of 60 (70) m each and a main bridge with 3 spans: 140 + 190 + 140 m (Fig. 4). The main truss girders with parallel chords are conceived in a triangular system with posts, while panels are 10 - 12 m long. The main bridges are designed to carry ELEVATION ^.vaK,V,i?f^^f.y,aK^li^^^ir^rtJ|P^AK^f^^l5^^^^^0^ff,i
m U *W10.3»ID0
i (fi.U>*ffiM*(fi.Ui IjDOl
i 6 6 . « i 68.50 I TlSO t.OD( 1100 T
-'M P O . 190.0). W.Oft=VTg.01> >S9100
Fig. 4 The Cernavoda Bridge
J - ** * J
593 a double track railway line and a four lane motorways; the highway is supported on cantilevers at both sides of the main girder (Fig. 5). 2. - EARTHQUAKES AND THEIR INFLUENCE ON THE BRIDGES 2,1 Romanian bridges behaviour. During the last century, some important earthquakes took place in Romania having their epicentre in Vrancea area, as presented in Table 1. TABLE 1 EARTHQUAKES WITH EPICENTRE IN VRANCEA Date Year I:z 1977 March 04 1986 August 30 1990 May 30 1990 May 31
Time at the Origin h :m: s Series 1 10 : 2 1 : 56 Source 2 10 : 22 :15 21 : 28 :37
Depth of the MAGNITUDE focal point Gutenberg km Richter
Magnitude Moment Mw
Epicenter Intensity lo
vn-ix
93
5,5
109 133
7,2 7,0
7,44 7,15
vn-ix
10 : 40 : 06
89
6,7
6,97
Vffl
00 : 17 : 49
79
6,1
6,33
vn
Vffl
The most violent earthquakes, especially those in 1940 end 1977 caused great material damages and collapsing of some buildings as well as some human deaths. They also caused some damages to the
Fig. 5 Cross section of the Danube bridges existing bridges, without affecting their bearing capacity, not even to the bridges built during the last century as it is the case of the old single line bridges crossing the Danube at Fetesti - Cemavoda.
594 The unfavourable effects and damages were registered at common span bridges (30,0 - 60.0 m spans), especially at the concrete roadway bridges irrespective their age. The collected data as a result of the violent earthquakes produced in various world areas, especially of the direct experience of the devastating earthquakes in 1940 and 1977, largely influenced the evolution of the anti-seismic calculation and design norms. These anti-seismic design prescriptions were taken in account especially for the design and building the Danube bridges at Giurgeni - Vadul Oii and the new Danube bridges at Fetesti - Cernavoda. It should be mentioned that even in case of the old bridges for which they did not make seismic analysis and they did not foresee any anti-seismic constructive requirements, due to the general conception and to a proper construction carrying out, no unfavourable effects have appeared during big earthquakes in 1940 and 1977, except some small relative displacements of the mobile bearing block joints on one of the central piers on the old bridge over the Danube at the Cernavoda (the earthquake in 1977). 2,2. Aspects concerning the aseismic bridge design. The bridges as part of the land communication ways are characterised by the fact that they are a pubUc utility, of a special configuration of greater or smaller importance. Consequently, the aseismic protection of the bridges aims to hmit and locate the degradations and damages, to avoid collapse and the excessive displacements of some of the main structural elements of the bridges, not to endanger the people's life and health and to maintain the bridge functional characteristics during the earthquake and immediately after it, to limit the material damages and to offer a rapid and easy access for the bearing capacity to be recovered in case of damage. Taking in account the uncertainties concerning the protection of time / space characteristics of the ground movements, the relatively limited capacity of the models and calculation methods for a complete and detailed description of the structures behaviour during severe earthquakes, it the impossibility to predict the answer of the structure in a determined way, and, consequently, the impossibility, to achieve total safety for the construction. The design and the seismic analysis of bridge structures knew a rapid evolution during the last two decades, determined by the explosive development of the computing techniques, by accumulated experience concerning the structures behaviour under the earthquake action, by the more reahstic evaluation of the seismic risk. The adoption of the most realistic model and of the type of the seismic analysis adequate for the real structure, on the basis of which they should substantiate the design requests represents an art which requires a deep understanding of the general aseismic design process, the capacity to interpret correctly the bridge seismic response, the correct evaluation of the consequences that may be brought by the lack of accuracy to the structural model and the limitations of the modelling and structural analysis methods. For the aseismic design, conceived as a process in steps, under risk and uncertainty conditions, the engineering experience play an important part in the general bridge and project detaiUng concept.
3. ASEISMIC DESIGN OF THE NEW BRIDGES CROSSING THE DANUBE AT FETESTI - CERNAVODA 3,1, Generalities. The Danube bridges aseismic design was based on the scientific knowledge and on the practical experience in force at the time of design. The bridges behaviour at the big earthquakes in 1977, 1986 and 1990 vahdated the general design conception and the aseismic protection when the effects of the seismic movements were evaluated
595 taking in account the conventional inertia forces. The use of the conventional design concept continues to be justified even at present, taking in view the following considerations: • the Danube bridge are of an essential importance for the communication ways they are placed on, and consequently, to maintain them in function is of a great importance from social, economic and technical reasons; these structures are considered to be essential in the post - earthquake period to allow rescue and aid teams to reach the critical regions. • the infrastructures are conceived as massive elements which do not have the proper ductility to develop some important postelastic deformations. The rehabilitation after the earthquake made to regain the bearing capacity, would have been very difficuh and expensive, consequently the maintaining of these elements, including the foundation systems, in the frame of the elastic behaviour was a basic requirement for the aseismic design. J. 2 Modelling aspects The main structures at the new Danube bridges were analysed as independent dynamic units. The bridges modelling was subordinated to the analysis methods in use at that time. The special complexity of each bridge, due to its length, the great number of spans having different constructive forms, the presence of a combined traffic (highways and / or railways), in large masses engaged in seismic oscillation etc. made the general seismic analysis impossible to be done, during one single step, for the whole structure as a unitary system. Taking in account all these, it was necessary to adopt some simplifications consisting in: • the structure is subdivided into some independent dynamic subsystems, each analysed individually; • decomposing the oscillatory motion into vertical longitudinal and in horizontal motions. • various complexity degrees and detailing levels of the structure model, each step aiming to make evident the essential behaviour characteristics of some bridge elements (decks, piles, abutments, foundation, etc.); • modelling some of the substructures through some unidimensional elements with equivalent rigidity; • ehmination of some joints between structures subsystems to simplify the calculation model and to decoupling some dynamic effects. In fig.6 there are presented some calculation models for the combined bridges Borcea and Cemavoda. The access viaducts where analysed as individual subsystems. The rigidity characteristics of the hnks with the land where determined using a separate calculation taking in view the constructive configuration and the distortion of the ground system. :ftrt
Elastic support
JL^' tO.OO
=te
L ' M ° „ [^
«
; 30.00I 130.00 |30.0t
-+^
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,• 20.00
I 30.00 :
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•
I^0.00 |30.«> 3i0.O9P.
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»
0
j 30.00 [ tO.OO 180.00m
_. 40.00
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_:_ 60,00 I
Fig.6 - Plane calculation models
t I 30.00 pOjDO .."<Ji..OQ'»». _
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596 3,3. Calculation characteristics Considering the Romanian Codes from those times, the bridges are placed in a VII seismic degree area (MKS-64 Ks=0,16). Having in view the bridges importance, the structure checking was made up for VIII degree (MKS-64 ks=0,20). The "ks" coefficient represents the ratio between the maximum acceleration of the terrain seismic movement, being considered to take place in average, once 50 years, and the gravity acceleration. The philosophy for the seismic design of bridges adopted at design (1977-1978), was similar to those used for civil and industrial structures, with some requirements, such as: dynamic characteristics modification of the soil forces at abutments, water pressure on the infrastructures placed under the water level, unsynchronous motions for different piers. Different calculation models were used The seismic action was represented with some conventional static parameters (force of inertia, displacements etc.) produced by the earth movement. The conventional seismic accelerations for k degrees of freedom, corresponding to the r vibration mode were determined with the following formula: Wkr=gksPV|/llkr (1) The conventional seismic effects were determined based on the conventional seismic forces (Skr), corresponding to the seismic accelerations on the freedom degrees (Wkr,) and to the ordinate of the vibrations proper forms (ukr). Thus, the conventional seismic forces have the formula: Skr = ksP(TOV|/TlkrQR (2) in which: Skr - seismic force on k dynamic freedom degree in r vibration mode; ks - acceleration coefficient, corresponding to the site of the bridge, determined in accordance with the seismic area map representing the ratio between the seismic acceleration of the terrain and the gravity acceleration, i3(Tr) - dynamic amplification factor from the answering spectrum dependent on the T, vibration proper period; \j/ - dimensionless coefficient having in view dissipate capacity as a consequence of the postelastic damping and deformation and the efforts redistribution in structure; Tikr - form coefficient associated to the k freedom degree in r vibration mode; QR - gravitational loading associated to the k freedom degree. At the bridges whose length is sensibly bigger than the specific wavelength of the seismic waves of the propagation phenomenon - as in the case of the Danube Bridges - the spatial variability of the effect of the earth movement can not be neglected; in this situation, i^kr form coefficient has in view the unsynchronisms of the disturbances applied in accordance with the direction of the contact area fi-eedom degrees structure-ground, having a general form r|kr = Ukr Pr, in which Ukr, is the k freedom degree component of the proper vector attached to the r vibration mode, and pr, parameter represents the participation factor corresponding to the same vibration mode. The Ur, proper vectors are normalised in relation with the inertia matrix, satisfying the expression: T^^k'^kr=^
(r=l,2, ..,n)
(3)
The participation factor p, has the formula:
in which Rar and Rbrr, are the forces appUed in direction of a freedom degree, respective b in the case in which the structure deformation corresponds to the Ur eigen vector, and Xab^ represents the spatial correlation coefficient between the earth seismic acceleration having in view the a,b different freedom degrees of the contact area structure - ground. In the case of considering two a, b freedom degrees corresponding to the same direction, but to some different contact points, the spatial correlation coefficients have the following form:
597 X^.r=e-''-'%op\ + sm\4 (5) in which parameter is established ^ on the difference in phase criteria and namely: CO • d ^
e=^—2L
(6)
where Or, is the pulsation in r eigen mode, dab represents the distance between the points of which freedom degrees are a and b, and c© is the equivalent seismic wave propagation speed in the ground. As on the bridges design date, they did not have enough data regarding the Ce, equivalent speed, they made up parametrical studies for there values of the speed and namely lOOOm/s, 2000 m/s and the infmite value, situation that corresponds to the synchrone movement of all the contact points structure-ground. In calculation a great number of eigen modes (20) were considered, the maximum effects being obtained by a probabilistic combination (SRSS or CQC).
4. CONCLUSIONS According to Eurocodes 8 and the Romanian Codes bridges must be verified under seismic conditions; seismic protection can be achieved by means of ductile behaviour of the piers. The structure characteristics permitted the division of the spatial dynamic behaviour problem in two independent problems, corresponding to the plane and respective antiplane oscillations. The piers rigidity lack of symmetry, the ground conditions, the traffic loading can lead to the coupling of the plane and antiplane problems; however this is not significant in the structure analyses. The structure was divided in substructures (viaducts, the main bridge, etc.) and was considered as a structure having equivalent areas with the real construction from the rigidity and inertia characteristics point of view. The seismic effects analyses leads to a big volume of calculations, solved with existing calculation technique at that time. 40 eigen vibration modes (20 plane and 20 antiplane modes were considered) in order to obtain a complete image of the seismic effects. If for the evaluation of the piers bending moments it was enough to consider a smaller number of eigen modes, for the shear forces, 20 eigen modes were considered. The length of the structure leads to axial deformations of the decks, even for some lower eigen modes of the plane oscillation. Longitudinal horizontal conventional accelerations of the deck weight are not uniform. Finite values for the parameter Ce caused significant modifications (in comparison with the prescribed infinite value in the codes) especially for antiplane oscillations. The Ce finite values leads to a decreasing of the participations factors in the symmetrical modes. The simplified models permitted the application of the modal analysis technique in connection with the response spectra for the seismic calculation of the bridges. The eigenfrequencies of the system and the motions of the superstructure are influenced by the soil - structure interaction. The Danube bridges are included in a continuos surveillance process . References [1] Teodorescu D. and Bancila R. (1998) "The new Romanian Danube bridges in Fetesti - Cemavoda, after 10 years of operation" Design, Construction and Maintenance of Bridges across the Danube, Regensburg, October 1998, Springer Verlag, p. 25 - 37. [2] Fierbinteanu V. and D. Lungu (1998) "The new aseismic design code for bridges in Romania", Proceedings of the Eleventh European Conference on Earthquake Engineering", Paris, Oct. 1998. [3] * * * (1996) " European Steel Design Education Programme", The Steel Construction Institute Lecture 17.1 - Seismic Design.
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Stability and Ductility of Steel Structures (SDSS'99) D. Dubina and M. Ivanyi, editors © 1999 Elsevier Science Ltd. All rights reserved
599
COMBINED ACTION OF MONOAXIAL BENDING AND AXIAL COMPRESSION IN THE VIEW OF NEW EUROCOD 3-PART 2: STEEL BRIDGES Hynek Sertler Department of Transport Infrastructure, University of Pardubice, Pardubice,Studentska 95,CZ
1. ABSTRACT Discussion of the access to the new draft of Eurocod ENV 1993- Steel bridges to the stability problems. Presentation of design approach using the overall imperfection factor. Application of this assessment for monoaxial bending and axial compression safety verification. In the presented paper the solution of /^^^is based on the coupled bifurcation approach with lateral and torsion buckling mode. The solution is carried out in the linear region. The solution of the eigenvalue problem leads to the set of two homogenous differential equations. The Galerkin method is used in tiie numerical approach. The solution is made for various boundary conditions and various modes of bending moment My and axial force N. The parametric study is made where the influence of the shape of My and N and the influence of the ratio of My/N is investigated. The influence of initial imperfections as the initial out of straightness and internal stresses due welding is investigated and the use of suitable buckling curve is discussed. The ultimate load using in the Eurocod 3-Part 2 for bridges presented approach is calculated. Alternatively, the verification is performed by applying the interaction formula in ENV 1993-1.Comparison between Czech design codes and Eurocode 3 is carried out and the recommendation for tiie Czech national application document is made. The presented approach is demonstrated on numerical examples.
KEYWORDS Monoaxial bending, axial compression, imperfection factor, Eurocod 3, Steel bridge, relative slendemess, coupled bifiircation, related slendemess, lateral-torsion buckling
600 INTRODUCTION The combined action of monoaxial bending and axial compression is carried out in Eurocode 3, Part 2 : Steel bridges for our design practice by a little unusual way.This procedure is simple, but for practical use of the designers is complicated. Especially the assessment of the critical strength by this combined loading could bring same problems to the designers. The software, which is generally used in design practice, doesn't solve this problem. The aim of this article is to analyse the influence of the parameters which enter to design procedure and to present the simple and quick method to assess the relative slendemess and the safety of the member by this coupled action. EUROCOD 3 ASSESSEMENT In the section 5.5.4.3.1 of EC 3 for the combined action of design values of monoaxial bending moments and axial compression the safety assessment may be carried out by the similar way as for the compression members or for lateral-torsion buckling of beams .The difference is in the determination of the related slendemess ratio which is to be calculated by the following way: hT ^^(rJycri^
(1)
Ycrit is the multiplier for the design loads to reach the elastic critical strength of the member with regard to lateral deflections, YU is the multiplier for the design loads to reach the characteristic strength of the member with no out of plane deflections .The reduction factor should be calculated using curve c. The safety factor is then YM^Xu^r.
(2)
YM > YMI
(3 )
that shall satisfy
CRITICAL ELASTIC STRENGTH The eigenvalue problem is expressed by the set of the homogenous differential equations Eiy
+ [N{V' + a,&)] + {MJB)' =0
(4)
Deformations of the member by the stability losing are indicated in figure 1 The coefficients of (4) hould be calculated from:
6 =
n
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21
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2/ y/J
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