Sharon Pastor Simson! Martha C. Straus -~
Management of Horticultural Crops
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Management of Horticultural Crops
Sharon Pastor Simson Martha C. Straus
Oxford Book Company Jaipur. India
ISBN: 978-93-80179-23-0
Edition 2010
Oxford Book Company 267, 10-B-Scheme, Opp. Narayan Niwas, Gopalpura By Pass Road, Jaipur-302018 Phone: 0141-2594705, Fax: 0141-2597527 e-mail:
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Preface Horticultural crops are usually grown on small acreages but are very valuable and require intensive, skilled management. Most are used or consumed directly by consumers. Today's consumers are very demanding, they want high quality and yet, are concerned about the environmental impact of agriculture. Sustainability and competitiveness have become key words to horticultural crop producers. Growers need to be efficient in production to stay competitive and they need to conserve and protect soil and water to be sustainable. Horticultural crop growers share many of the same management concerns of other producers. Although horticultural crops vary substantially, they all require skilled management to produce a high quality product. These crops rely on intensive management of soil, water, nutrient resources and pest populations. To be considered a best management practice, an action must maintain or increase crop production while minimising impact on the environment. In the case of many crops, this means using good management so that the crop is well-established and healthy. This allows growers to reduce treatments such as pesticides that may affect the environment. The present book elaborates the scientific crop management of horticultural crops starting from selection of soil and activities related to production and handling of fresh produces in the field. It aims to create capacity that would enable quality production, safe handling of produce to process, package and transport to remunerative markets of as to minimise post harvest loss and improve net availability of quality saleable produce to consumers and net return to growers. Scope of organic farming, soil nutrient management, effective nursery management, measures of quality assurance, marketing strategies etc., are also included. This book attempts to link all stake holders in horticulture to the scientific information on horticultural crop management. It is designed for farmers, food scientists, post-harvest technologists, horticulturists, agribusiness entrepreneurs, warehouse handlers and students of agricultural science.
Sharon Pastor Simson Martha C. Straus
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Contents Preface 1. Growing of Horticultural Crops
v 1-26
2. Soil Nutrient Management
27-44
3. Crop Irrigfltion Management
45-78
4. Organic Farming and Management
79-114
5. Nursery Management
115-138
6. Greenhouse Management
139-156
7. Cultivation and Management of Transgenic Crops
157-178
8. Weed Management
179-210
9. Flower Production Mangement
211-226
10. Managing Production and Quality Assurance
227-256
11. Handling and Processing of Fruits and Vegetables
257-274
12. Horticulture Marketing Management
275-288
13. Insurance for Horticultural Crops
289-320
Bibliography
321-323
Index
324-325
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1 Growing of Horticultural Crops
Vegetables can make a significant difference to smallholder livelihoods. Vegetable production needs only a small area of land, with minimal capital outlay and can provide access to a valuable food under subsistence conditions, but also has the potential to provide an initial step towards establishing an income base for poorer households. Vegetables form a large and diverse commodity group: although they do not have botanical features in common, they generally share similarities in cultivation methods. :. For example, tomatoes, melon and watermelon are commonly classified as vegetables, although traders and consumers classify them as fruits (which botanically is correct). Usually smallholders intensively cultivate vegetables in gardens, and promoting vegetables in gardens can help smallholders in a number of ways: it provides vegetables at a low cost; it provides a regular supply of vegetables; it provides a more varied diet for the farm family; it can teach smallholders how to grow vegetables: test cultivation practices carried out in a garden are less risky and less costly, than if vegetables were planted on a larger scale; it allows for testing Ol::t vegetables that were never planted before; it can provide income from the sale of vegetables; -
it can provide gender employment and gender participation in economic activities; it can provide employment for the disabled and the elderly.
However, even though home gardens provide advantages for smallholders, often they are seen as small and complicated for inclusion in development programmes. This requires appraising diverse and often location-specific economic, cultural and
2
Management of Horticultural Crops
environmental conditions in traditional farming systems. However, policy-makers and advisors need to integrate vegetable gardens into development programmes and provide training and promotion for such initiatives. Most vegetables are bulky and perishable, in contrast to staple foods that can be stored. As a result of improved roads, vegetable production has developed in areas where land and climatic conditions are good. Improving livelihoods is not only based on increased vegetable production yields, but also on parallel improvements in associated infrastructure, post-harvest and marketing activities. APPLICATIONS OF VEGETABLE PRODUCTION
Vegetables playa major role (along with fruit) in supplying the essential minerals, vitamins and fibre, which are not present in significant quantities in staple starchy foods. Vegetables are usually consumed as a side dish with starchy staple food to add flavour to a meal. Although they are consumed because they are tasty, healthy and supply both proteins and carbohydrates, vegetables are most important as a source of nutraceuticals (vitamins and minerals) and as protective nutrients for human health. For example, tomato fruits contain lycopene (a valuable anti-cancer and anti-cardiovascular chemical), carrots contain carotene (precursor of the essential vitamin A), and many fresh vegetables contain vitamin C. Vegetables are an important source of food for the household. Although the actual quantity of carbohydrates, protein and fats may be limited in some cases, the real value of vegetables lies in the minerals, vitamins and fibre present in fresh vegetables. When a household produces vegetables on their own land, freshness is guaranteed. Vegetable production is a form of intensive agriculture. Large volumes of produce can be obtained from very small areas of land, so long as the plants are provided with adequate water, nutrients and pest and disease management. In the field, for example, onion yields of 5kglm2 and cabbage yields >of 4kg/m2 are achievable. ' Fresh vegetables are an important part of the human diet and surplus vegetables usually find a ready market, and have the potential to provide a valuable new source of family income. As familiarity with vegetable production technology increases, the rewards for developing agronomic skills will increase and the potential for increasing financial rewards will be enhanced. When promoting vegetable production, emphasis should be put on the potential to provide good nutritious food for the family, while at the same time developing the concept of marketing surplus produce for cash. Gender-focused initiatives, In many developing countries, women and children primarily undertake vegetable production. It is important to ensure that they also participate in sharing the benefits of their labour, especially as vegetable production enterprises become more commercialised.
3
Growing of Horticultural Crops
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CELERY
BRUSSELS SPROUTS
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9WEETPOTATO
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Figure 1. Plant parts as vegetables
This requires that women and youth be involved in marketing their produce, but also retaining control over the money they earn. This will not only allow women to be more self-sufficient, independent and increase there capabilities of"1ooking after the family, but will also improve their social status in their families and in their communities. It may be necessary to undertake some gender-sensitisation activities in the community to ensure people understand why it is important that people are rewarded for their efforts. It may also be necessary to find innovative ways of strengthening women's control over their earnings, for example by promoting group savings.
4
Mana~ement
of Horticultural Crops
The cost of starting vegetable production is not excessive provided that land is available; garden and communal land vegetable production has a very low entrance cost. Water and access to it is often the key factor in vegetable production: without irrigation, it is not possible to exploit the income potential of the dry season when returns are ·at their highest. For the disabled, clearly depending on the level and type of disability, vegetable production offers opportunities. Vegetable production normally requires physical mobility, but this depends very much on the type of crops grown and where and how they are grown. ~any of the vegetable production operations are repetitive, and can be adopted by people with learning difficulties. Vegetable production, like all other aspects of primary production, requires a wide range of skills. Some of these skills, for example, harvesting at the correct stage of maturity, at first sight appear to be simple, but in many cases are only acquired by experience. Other key areas of expertise include using appropriate sowing (or planting) dates, correct plant spacing, fertiliser rates, choi~e of site, weed control, irrigation strategy, pest and disease management, etc. These sound agronomic skills must be linked also to good marketing skills. Today almost 50 percent of the world population lives in urban areas. The urbanisation trend is expected to continue and even to accelerate, especially in Africa and Asia. This phenomenon has given birth to an increased demand for fresh fruits and vegetables, which needs to be met by new. production areas combined with more intensified crop management in order to raise the productivity per unit of land and water. It has been forecast that the uncontrolled growth of cities will lead to poverty and malimtrition for more than 600 million people by 2025. The intensification of urban and peri-urban horticulture production systems to secure year-round supply of fresh horticultural produce to urban population is a component of FAa's interdisciplinary and multidisciplinary programme on 'Food for the Cities'. Horticulture within and around the cities is already a preferred activity for many unskilled migrants. Individual households garden on small plots, roadsides, terract:s and patios, to feed their family and also to sell produce. City farmers have developed small and medium sized market gardens specialising in the production of vegetables for sale in city markets. This activity is becoming more popular, especially as it provides employment and income for women and young farmers. Vegetables have a good potential and offer numerous opportunities. Vegetables are of use for family motives, such as a more varied diet, improved nutrition, etc., but they can also be sold, for example to neighbours, to a local market and to visiting traders
Growing of Horticultural Crops
5
and can also be processed, for example, fresh tomatoes can be processed into tomato puree or dried and pickled, as commonly done in some Latin American countries. Importantly in small-scale commercial vegetable production, before it is undertaken and before any production of vegetables is commenced, it is advisable that potential opportunities are verified with potential customers. It is of little use to plant vegetables that do not have a portable market. Markets can be final consumers markets, such as local village markets, or markets can be business or institutional markets, where vegetables are bought for further use or for re-sale, for example selling potatoes to a processor, who makes chips, selling tomatoes to a school, selling onions to a retailer, who then in turn sells them to final consumers, etc. In all cases, it is important that smallholders are well aware of opportunities that are real and feasible, before they start their vegetable production. All consumers buy to obtain satisfaction, this means that vegetables need to be of good quality, be uniform, be of an expected colour, ripe and have a good aroma. Buying may vary according to age, gender, cultural, ethnical and religious aspects of the final consumer and these all have to be considered, when thinking about what to produce. A method of finding out what various markets want and what consumers want is marketing research. Financial Rewards
The rewards that may accrue from successful commercial vegetable production and marketing depend on the skills of the farmer, and the particular market(s) being targeted. In near subsistence production, the level of skills is unlikely to be high, the productivity low, and the ability of the consumer to pay a high price will be low. The chief advantage will be that the produce can be sold locally, with minimal packaging and transport costs and the smallholder will be knowledgeable of the local community's tastes and preferences. In fact at this level the marketed produce may simply be the surplus of family requirements, and therefore a 'bonus'. As production becomes more commercialised, the skills required and levels of investment increase. However, although the potential rewards are greater, in terms of higher yields and better quality, the level of risk is increased. Post-harvest and marketing methods become relevant aspects for smallholders, since markets may have a considerable distance from the place of production, for example large urban areas. This means that smallholders need to become familiar with post-harvest and marketing skills. Producing a crop for an overseas export market has the potential for excellent rewards, but if the market disappears it is possible for the produce to have minimal value domestically. For example, asparagus has little value in many domestic markets, . but can provide excellent returns if exported, as the case of Peruvian producers amply demonstrates.
6
Management of Horticultural Crops
OPPORTUNITIES AND CHALLENGES
Horticulture for Improved Livelihoods
In the short term growing vegetables provides poor families with the opportunity to eat a much healthier diet than one based solely on cereals. A better diet also will enable a much healthier prospect for the family. Vegetable production on a smallscale is accessible to many. The cost of entry is fairly low and typically the major input required is family labour. In areas though where water is scarce, vegetable production can be costly, this caused by the need for irrigation. Learning the basics of vegetable production is. fairly easy and once minimal experience has been gained, understanding more specialised production techniques is not excessively difficult. Importantly training smallholders is es<;ential; a 'learning by doing' approach in vegetable production and support is required.
Surplus produce from a production cycle can be stored for family use or it can be sold providing a source of extra income throughout the year. Normally selling to neighbours and at local markets does not imply excessive barriers that impede entrance, and marketing costs and post-harvest costs are minimal. In the long term, once experience has been gained in production, growing vegetables provides an opportunity for moving away from subsistence farming towards cashcrop farming, where smallholders start producing for market. The creation of vegetable trade in some localities represents an opportunity for the poorest members of a population to improve their livelihoods significantly. In rural areas this can contribute to rasing incomes, improving living standards and giving an incentive for rural inhabitants to remain in rural areas and not migrate to urban centres. Improved infrastructure and the creation of links to urban centres, together with the establishment of a service and supply industry, results in an increased standard of living for the rural population in general. The urban poor, which carry out farming in urban and peri-urban areas, have the opportunity of an immediate market on their doorstep for selling their vegetables and earning extra income, which will improve their livelihoods. All in all production and marketing of vegetables creates opportunities for increasing rural and urban employment, the possibility of earning income, especially for those typically excluded from economic activities, such as women and other disadvantaged people, and provides quality and varied food for the poor. Challenges of Vegetable Production
Some farmers may only be interested in producing vegetables for family needs, others may want to produce for family needs and some surplus sold to a market, others may want to become more commercial and produce a majority of vegetables for sale. This
Growing of Horticultural Crops
7
is undoubtedly the first real challenge; ascertaining what the smallholder's objectives are and what is desired. A second challenge is that marketing opportunities are correctly evaluated, before commercial production even begins. The third major challenge is financial support as there is a clear need initially for some financial assistance. This is followed by providing sound technical advice to ensure that the crop production practices being used are appropriate and further that post-harvest and marketing skills are promoted to smallholders as they become more commercial. All this will be very demanding for professionals involved in organising such projects. Marketing Research
The key to producing any crop, at any level of commercialisation, is to be market driven. Investmer,ts of resources for commercial production should only be made when there is an assured market for the produce. Mastering vegetable production is a fundamental requirement, but it is also important to be able to master marketing. To be able to do this requires marketing research. In learning about vegetable production, smallholders need to investigate such aspects as what time of the year to plant, what water requirements are needed, what fertiliser to use and in what quantities, etc. In very much the same way, marketing research requires farmers to investigate what consumers want, where they are, what price they are willing to pay, the price of produce, how to transport produce to market and what transport facilities are available, etc. Marketing research helps the smallholder learn about all those activities that are required to market their produce. Marketing research will sensibly reduce the risk of making and taking the wrong production and marketing decisions. The type of marketing research to be undertaken will clearly depend on commercial objectives. For example, if the objective is simply to supply a local market, then a simple investigation establishing which crops are popular in the market is fundamental, and also what returns can be expected and what are the production costs. This type of marketing research is commonly referred to as rapid market appraisal and more information on this can be found in the selected further readings of this booklet. If the objective is to produce a crop to market in a town market or large urban centre, for example supplying large wholesalers or retailers, such as supermarket chains, a very extensive marketing research process will be required. This will involve higher costs and time, for it may involve investigating such aspects as: different prices of vegetables in various wholesale or retail outlets, what quantities can be sold at each outlet, quality requirements of wholesalers and supermarkets, minimum residual levels of pesticides allowed, transport costs, etc. Normally this is far beyond the reach of smallholders in terms of costs and time, and benefits can be accrued when smallholders associate into marketing groups. In general, associations will allow for sharing of knowledge about
Management of Horticultural Crops
8
existing marketing conditions, and the sharing of resources and relative costs that can be incurred in carrying out such marketing research. Marketing information can be very helpful to smallholders in guiding decisionmaking for production and marketing, for example:
Planning their production: what to plant, when to plant, how much to plant, how much it will cost; Planning marketing: what quantities are required, where to sell, when to sell, who to sell to, what price to sell at and how much it will cost. Marketing research is a prerequisite for any commercial operation, but it cannot guarantee success. Marketing research cannot fully eliminate risk and uncertainty in decisions about vegetable production and marketing; it can only reduce risks and uncertainties. More information referring to marketing research can be found in the selected further readings of this booklet. Advisors need to carry out marketing research in areas to see if commercial vegetable production is viable. They need to ascertain competition, processing opportunities, infrastructure needs, etc., in the intended area of interest. They need to provide for - feasibility studies, before any interventions are planned. Advisors need to be fully aware of how to train smallholders and smallholders' associations in marketing techniques, if the area proves to be fit for commercial vegetable production. Test Planting of Market-oriented Vegetables Test planting of vegetables destined to market is a good method of reducing risks for production and marketing. Smallholders can use small parcels of land, such as home gardens or communal village land to grow vegetables that marketing research has indicated as having a profit potentiaL Planting a small parcel of land will give smallholders an opportunity to become knowledgeable of the production techniques, if the crop is new to them, and enables them to estimate such aspects as how much they can grow on their land, other inputs that maybe required, costs involved, quality of produce, possible quantities per area planted, etc. It will also give the farmer an opportunity to taste what has been produced and test market the produce by, for example, letting others like friends and neighbours, taste and get their opinion about the vegetable and if they like the vegetable and if they would be prepared to buy it. If farmers are knowledgeable about market prices, they can calculate the potential of production by deducting their costs of production and marketing and then choose which vegetables seem to be' the most profitable. This can typically be done oy using a simple gross margin analysis. Advisors need to train and promote such practices among smallholders and smallholders' association. Appropriate management methods
Growing of Horticultural Crops
9
are required for planning a vegetable enterprise and a 'learning by doing' approach is recommended. Training in farm management is a prerequisite for any successful vegetable enterprise. FACTORS AFFECTING VEGETABLE PRODUCTION
Environmental factors
The choice of which vegetable to grow depends very much upon the environment, in partic..llar temperature and day length. Temperature
Vegetables may be divided into three major groups, which are determined by their temperature requirements: plants able to withstand frost at sub-zero temperatures (e.g. cabbage); plants unable to withstand frosts, but able to grow at temperatures between 0° C and 20° C (e.g. potato, tomato); plants requiring temperatures in excess of 10° C (e.g. melons, sweet potato). Some vegetables, for example cauliflower, cabbage and carrots require cool temperatures if they are to provide a high quality product. This type of environment can be found at high altitude in tropical countries, although it is usual fpF-ihese areas to experience excessively high rainfall. Day length
Many plants require specific day length for development. A good example of this is onions, which require long days (a minimum of 12 hours of day length for 'tropical' varieties, and even longer (up to 16 hours) for temperate climate varieties in order to develop a bulb. Varieties of onion have been selected which will form bulbs with a day length of as little as 12 or 13 hours for tropical climates, but it is critical to match the variety to the latitude. For example, varieties developed for high latitude and temperate climates will not form bulbs in the tropics, whereas those selected for tropical shortday length climates will form only small bulbs prematurely, when grown at high latitude. Protected cultivation Veget~bles
may also be grown under protective cultivation, for example, greenhouses. This method can be expensive, but has the advantage of producing a far higher quality
10
Management of Horticultural Crops
product, with a lower risk of pest and disease infestations and protection from heavy rains. Soil Soil type
Soil is not a perfect medium in which to grow plants. It is either too wet, and thus provides adequate water but poor aeration, or else it is too dry and consequently provides adequate aeration but insufficient water. This is why there has been a move towards hydroponic systems, with improved aeration using specialised artificial media such as rockwool, in intensive greenhouse cultivation systems. Nevertheless the bulk of vegetable crops are grown in the soil, because it is what we have in large quantities, it is available, and in most cases there is no economically viable alternative. Soils are basically of two types. First, mineral soils are derived from the basic rocks, either by weathering in situ, or from the basic rocks transported by erosion to their final site or, on occasions, as a result of volcanic action (volcanic ash, etc.). The second soil type is derived from organic matter, and results mainly in the development of peat soils. Mineral soil can range from coarse sands to fine clays. The larger the soil particles (the coarser the sand), the better the aeration and the poorer the moisture holding ability. Clay soils (fine particles) have excellent moisture holding characteristics, but very poor aeration. The physical characteristics of sandy loams, loams and clay loams depend primarily on the relative mix of clay and sand particles. Soils derived from organic matter (such as peat) tend to have excellent aeration and moisture retention characteristics. Organic matter retains water and aids aggregate formation thus improving the soil structure. Organic matters in soils are materials such as plant and animal waste that have been transformed by soil organisms into soil organic matter. This is normally called humus. Organic matter thus makes nutrients available to plants. Soil Nutrition
For good and successful growth plants require 16 elements. Carbon, hydrogen and oxygen are obtained primarily from water (from the soil) and carbon dioxide (from the air), while the remaining macronutrients (nitrogen, phosphorus, calcium sulphur, potassium, and magnesium) and micronutrients (chlorine, iron, manganese boron, zinc, copper and molybdenum) are absorbed by the roots as soluble ions from the soiL Small quantities of aluminium, silicon, cobalt and sodium may also be required by some specialised plant groups, but are considered as non-essential for most plants.
Growing of Horticultural Crops
11
Irrigation
Soil water relationships
Most vegetable plants comprise 90 percent water content and some such as lettuce have as much as 95 percent. However it is not the water content of the plant that is important, but the quantity of water that must pass through the plant during its life. The purpose of providing the plant with irrigation, when there is inadequate natural rainfall, is to ensure that the small apertures (stomata) on the leaves remain open. This enables the plant to continue to absorb carbon dioxide from the air, and thereby continue to photosynthesis and have new carbohydrates available to produce further growth. The closure of the stomata is the first effect of plant water stress. This is followed by the plant wilting and finally damaging the plant through overheating. Crop loss occurs once the plant wilts. The rate at which plants transpire water through their stomata depends primarily on solar radiation, temperature, humidity and wind speed. The role of soil is that of a reservoir for water, and thus the amount of available water in the soil for the crop will depend on the soil type and the effective rooting depth of the crop. Deep rooting crops are able to tap a larger volume of soil for water than shallow rooting crops. There is a maximum amount of water that the soil can ho\d, and this is called 'field capacity'. As the soil dries so the water available to the crop is reduced until, at the 'permanent wilting point' (although there is still water in the soil), it is no longer available for plant roots to absorb. The difference between field capacity and wilting point is known as the 'available soil moisture', and varies with soil type. For reliable crop yields, irrigation is an important production tool. Even though some crops are able to 'withstand' drought (e.g. sweet potato, sorghum), they will not produce heavy crops if they experience moisture stress. It is frequently considered that because rain falls as droplets that this is the preferred system of irrigation. Nothing is further from the truth. Furrow irrigation
Furrow irrigation involves letting water, distributed by gravity, run down furrows that have been made between the crop grown on raised beds. It is the most common system worldwide. This method does not provide for a very efficient way of watering, unless land is accurately contoured and there is a consistent soil type. Drip irrigatio1l
Drip irrigation is potentially the most valuable of the current water delivery systems.
Management of Horticultural Crops
12
It requires very low water pressure (so it is possible to use small pumps), and can be laid on the soil surface, or in some cases actually buried beneath the soil surface. It can
also be used as a means of providing the crop with fertiliser (fertigation); incorporating soluble fertilisers into the water by using a diluter. The disadvantage is that it is relatively expensive, and since the drippers are small and the water pressure is low, it is essential that the water be filtered. On rollirtg countryside, care must be taken to ensure that special (pressure regulating) nozzles are used to ensure even application of water both on the ridges and also in the dips. Overhead sprinkler irrigation
Overhead sprinkler irrigation not only requires investment in pumps and sprinklers, but also can pose major problems in obtaining an even application of water. Uneven water application can result in certain parts of the field receiving insufficient water to return the soil to field capacity'. Alternatively, applying too much water to certain parts of the field is a waste of water and can also cause leaching (draining) of valuable soil nutrients. Overhead sprinkler systems also wet the foliage and this can stimulate disease problems. I
Low cost systems
There are a number of low cost systems which eliminate the need for electric or petrol driven pumps. The treadle pump is a low c<,)st footoperated water lifting device that can irrigate crops where the water table is no deeper than 8 metres. Water is normally delivered to the crop by furrows or by flood systems. The cheapest delivery system is the watering can, but this has a number of major disadvantages, in that the water has to be carried from source by hand, delivery is by hand, the foliage is wetted, and the rate of water application exceeds the soil infiltration rate. Nevertheless, it is very useful in nursery situations with young seedlings. Propagation
Vegetables are propagated (grown) either from seed or by vegetative means. Vegetative propagation
Vegetative propagation means that the plant is genetically similar to the mother plant, and this is important when a farmer wishes to propagate a plant with specific yield or quality characteristics. It is commQnly used for potatoes, sweet potatoes, etc., where it is desirable to retain all the genetic characteristic of the variety.
Growing of Horticultural Crops
13
Propagation by seed can in certain circumstances resulfin a considerable variation in genetic characteristics, but has the advantage of providing a reasonably cheap source of propagation. Seeds
A seed is best described as a living plant in a state of suspended animation. As such it requires being stored in specified conditions. The ideal storage conditions for most vegetable seeds are low temperature (O-S°C). The scope is to slow down the metabolic activities and therefore the deterioration of the seed. Different types of vegetable seed have different storage properties. Some vegetable seeds have a long storage life, while others have a short storage life. Once seed has been harvested it deteriorates, and all that good storage does is ~o delay this inevitable deterioration. The conditions required for germination are primarily a satisfactory temperature (this will depend on the species), moisture and good aeration. The depth at which seed is sown depends on the size of the seed, and should be deep enough to have sufficient moisture available for germination, and yet be close enough to the surface of the soil for easy emergence of the seedling, and also the availability of air. It is possible to keep seed from many (but not all) vegetable crops by allowing the plants to grow beyond the normal harvest time, but this is a process fraught with risk. Seed production is a very specialised process: and although keeping the seed from some crops, such as peas, beans or lettuce, is possible, it is still a difficult job. One of the main factors that uphold seed quality and thus seed viability for the next production season is when the seed is actually harvested. Seed needs to be harvested when.they are 'ripe'. Further low moisture content is yet another key element in the upkeep of seed viability. Importantly seed drying has to be done carefully so as to avert damaging the seed embryo. Pests and diseases need moisture to grow and develop, hence the drier the seed the better it is protected against such problems. Drying also causes the seed 'life cycle' to slow down, thus aging of seed occurs less rapidly and the germination capacity is better maintained. Seeds do breathe, they require oxygen and produce water vapour, and hence this needs to be considered in storage. Seeds in storage have determined factors which need to' be considered: type of seed cultivar; temperature; humidity; and length of storage period. Depending on seed variety and species, with regard to temperature and humidity, the tolerance range for the two factors will change. Importantly constant moisture levels of seed in storage need to be kept. Seed damage can be caused by bad harvesting practices, temperature and moisture in storage that can cause fungal growth. Seeds can be 'disinfected' by using fungicides, insecticides and fumigants.
Management of Horticultural Crops
14
Storage of seeds needs to be done in a dry and cool location that is clean and is protected from possible insect and rodent attacks. Storage can also occur by using airtight methods. In the case of some varieties (such as varietal tomato seeds) a complex breeding process has been used to develop extremely productive varieties, which have (inadvertently) an in-built plant patent, in which the next generation is genetically very diverse. For this reason, seed from Fl hybrid varieties should never be retained. Plant Spacing In efficient vegetable production appropriate plant spacing is required. Plant spacing
involves two distinct factors, namely: plant arrangement: the spatial distribution of the plants (essentially distance between the rows); plant density: the number of plants/m 2• In practice, density is much more important than plant arrangement. As plant density
increases, the yield per plant falls caused by the competition for light, moisture and nutrients. When the plant is a single product (e.g. onions, carrots), changing the plant density also changes the size of the individual product. At low plant densities, for example, individual carrots and onions are large, while at high plant densities the individual carrot or onion becomes much smaller. Hence, adjusting the plant density provides farmers with the opportunity to modify the size of their onions or carrots, for example, from large to smalt and thereby to maximise the yields of a specific size grade. Mixed Cropping
The same vegetables being grown continuously on the same piece of land for extended periods of time will cause the quality and quantity of production to gradually fall until it reaches uneconomic levels. This is caused by a rapid increase in soil organisms, pests and diseases, which use the particular vegetable for food or as a favourable host; perennial weeds are also likely to become a serious problem. Further the soil becomes exhausted as some of the minerals are used by the vegetable for food, thus continuous planting of the same type of vegetable on the same piece of land will reduce nutrients in the soil and lead eventually to deficiencies. Rotation, not growing the same crop continually on the same site, is one way of reducing soil nutrient, pest and disease problems. Further individual crops need different cultivation practices, for example, some need surface hoeing, others earthing up, still others mouldering. Plant Nutrition
Nutrients can be supplied either as well-rotted organic material or as inorganic fertiliser.
Growing of Horticultural Crops
15
Well-rotted organic material, such as animal manure, usually contains all the required nutrients for plant growth in a relatively balanced form. In contrast, inorganic fertiliser usually contains only specific elements, such as nitrogen, phosphorous, or potassium. . In order to provide the crop with a balanced supply of nutrients it is necessary to have a suitable mixture of fertiliser. The actual quantity of fertiliser will depend on the nutrient stahlS of the soil and the specific nutrient requirements of the crop. Another factor to consider is acidity (pH) or alkalinity of the soil: it normally falls between 5.8 and 6.8. The pH plays an important role in determining the availability of minor and trace elements that a plant requires for satisfactory growth. It is only in unusual circumstances that the soil is actually deficient in minor or trace elements; it is normally a question of availability and this is determined by the pH. Pest and Disease Control
The range of pests and diseases that can (and do) damage vegetables is immense, but specific ones that have a major influence on productivity ir\ any particular region are usually limited. Pests and diseases may be soil borne or air borne and can be crop specific or generic, so the range of potential control measures is huge. Nevertheless there are a number of basic principles which can be applied to reduce their impact on yield and quality. High on the list is crop hygiene. It is sound agronomic practise not to grow the same crop on the same site year after year. In fact it is highly desirable not to grow crops of the same family on the same site more frequently than one year in three. Crop rotation reduces the risk of the build up of soil borne pathogens. Good examples of this would be the control of club root in cabbages, or the control of nematodes in carrots. A second factor is to use only 'pathogen free' planting material. This is probably too idealiShc, but the objective should be to use only healthy planting material, as many virus and bacterial diseases are carried within the plant and are not easy to eradicate. There are also some diseases actually carried in or on the seed. The use of resistant varieties is an effic~ent method of reducing pathogen impact on the crop, where suitable varieties are available, as is the use of biological control measures. Such methods tend to be easier to implement in protected cultivation, like greenhouses, but in open field situations can still be effective, economically sound and within smallholders cultural knowledge. Biological control is typically the reduction of pest populations via natural enemies or natural elements and it involves considerable labour activity. Simple examples of biological control are CC)flservation of natural enemies, for example lady beetles and lacewings, further the use of such plants as sage, deters the cabbage moth and carrot fly. Biological control methods, even though heavily knowledge based on specific local environmental conditions and labour intensive, do
Management of Horticultural Crops
16
provide sound economic returns; estimates of the cost-benefit ratio have been in the range of 1:11 i.e. for every US$l invested in biological control, it brings benefits for US$ll. Pesticides are the most common means currently used to control pes~s and diseases in vegetables crops. Their use poses several challenges, in terms of safe storage of the pesticide, safe application of the pesticide by the labourer, appropriate frequency of application for optimum benefit, and critically the necessity to ensure that the chemical residue at harvest is well below the critical level. There is also the danger of resistance development to the pesticide by the target pathogen. I
In recent years the development of Integrated Pest Management (IPM) systems has
reduced the need for regular pesticide application. IPM uses common-sense practices and comprehensive information on the life-cycles of pests and their interaction with the environment. Such knowledge is used to manage possible pest damage considering least possible hazards to the environment and people, and by the most economical means. IPM is a series of pest management evaluation, decisions and controls. IPM is a four step approach: its first sets action thresholds i.e. a point at which pest populations or environmental conditions suggest that pest control action needs to be taken. This is typically set against the economic thereat to vegetables by pests. Next pest monitoring and identification occurs, so as to avert using the wrong pesticide. Prevention methods are implemented, for example crop rotation, selecting pest-resistant varieties, etc. Only once the preventative methods are not effective does IPM enter its final phase in control of pests, for example the use of highly targeted chemicals. IPM though does have a higher premium on training and knowledge development that may not always be accessible to smallholders. GREENHOUSES
Crops have always been protected, in some manner or other, against adverse climatic conditions. Various types of walls have been constructed, as well as the use of shrubs and trees, to 'break' winds so as to protect top soil. Other methods have been used, such as collection foliage, and covering soil to protect against heavy rains, while glass has been used in an attempt to control temperature. But the use of synthetic film has created a major change, over the past three decades for protected cultivation. Smallscale farmers can protect their cultivations with plastic film that is fairly cheap, depending on type, is easy to use and manipulate and is easy to transport and distribute, hence is accessible to many. Film that is most commonly used for groundcover and greenhouses is Polythene (PE). Other plastic films are Polychoride (PVC), Ethyleenvinylacetate (EVA), Polyester and Tedlar. Each film type has its advantages and disadvantages. The advantages of PE,
17
Growing of Horticultural Crops
for example, is that it can be produced in all kinds of widths and thicknesses, is cheap, but has a limited durability over time. Further PE heat retention is limited, while EVA is much better and PVC is exceptionaBy good. A new develop.ment of film, Astrolux, has cooling proprieties without the need of energy supply; it can keep temperatures down by 6 to 7 ec to those of external ambient temperatures; the film though is expensive.
Walk-In tunnels high sized plants
Low tunnels low sized plants.
Figure 2. Various types of simple greenhouse constructions
Importantly before any initiative is taken for protected cultivation, greenhouse, determined factors need to be considered in the project. These will have to consider the climate, the influence of the climate on the particular vegetable intended to be grown and, of course, marketing opportunities for vegetables cultivated in such a manner. In specific such factors to consider are:
Rainfall. Rainfall varies from year to year and season to season. The main concern is the dry and wet periods. Greenhouse construction decisions need to take into consideration in the project area rainfall and particularly its extremes. Temperatures . Vegetables each have their own particular temperature range in which they will grow in and provide a good yield. For example, tomatoes have a temperature range of 18 to 23 ec, lettuce 10 to 18 ec, sweet pepper 18 to 23 ec, cucumber and egg plant 22 to 26 ec, honey melon 13 to 18 ec and cabbage 15 to 23 ec. Some vegetables can withstand deviation from such temperature ranges, but not excessively. Importantly greenhouse construction decisions have to consider temperature in the locality, its variations and possible methods of temperature control within the greenhouse and the economic feasibility of such temperature control methods.
18
Management of Horticultural.Crops
Sunshine. Vegetable growth also depends on the exposure to light; therefore duration of sunlight is important. Vegetables react to amounts of sunlight and hence, day length must be known over the season or year. The total amount of light determines the quality, the growth rate and level of yield. The amount of sunlight that penetrates the greenhouse is dependent on the construction orientation of the greenhouse. Importantly in projected greenhouse construction decisions what needs to be considered is the locality exposure to light, the duration of exposure to light and methods of how light-can be excluded, for example, using black film. Air humidity. The humidity of air and its variation can cause problems to the growth and health of vegetables. High air humidity can cause fungal growth and water evaporation. On the other hand, low air humidity can cause the plant respiration rate to increase. Importantly in greenhouse construction decisions and projects, air humidity in the locality must be known and the methods of how this can be controlled in the greenhouse ascertained. Wind. The direction and speed of the wind are also important factors to consider. Greenhouse construction decisions need to consider in the locality, wind direction and speed, so as to avert the greenhouse film being damaged, as well as that of the greenhouse structure. Evaporation. Solar heat creates evaporation and evaporation rates per day need to be known. This is the amount of evaporation that has been caused by solar radiation. Greenhouse construction decisions need to consider in the locality evaporation rates. Typically in a greenhouse, evaporation is two thirds that of the open reId. Soil. Soil proprieties and its water permeability are also of importance in greenhouse construction decisions in a locality. Such aspects for vegetable growth and quality need to be known in the locality for example, top soil, leaching proprieties, ground water, need for fertilisers, etc. Water. In greenhouse construction decisions, water supply is fundamental. Importantly water sources, how water can be harvested and stored, what type of irrigation is required to obtain good efficiency and water quality, all need to be considered. Topography. Topography of the locality for the greenhouse construction is important. In general greenhouses need to be built on horizontal terrain, this to allow for irrigation and drainage purposes. Accessibility to the protected cultivation area. Greenhouse cultivation requires daily control, thus it needs to have a good location and ,easy access.
Growiuf; cf l-fflrh.::uiiluiI: Creps
19
Tran spur :. Transport requiicmcnts af the intf'n.1ed vegetable cultivation need to be considered. This is not only in terms of ~etting inputs to the protected cultivation area, but importantly also transport of the harvested vegetable for marketing reasons. Marketing. Before any greenhou se project is initiated, for any kind of vegetables, marketing potential Of such vegetables have to be carefully considered, especially in terms of quality, market price and higher yields. Improved yields and costs. Protected cultivation and all its efforts in terms of labour and costs need to provide high quality vegetables and increased yields. Estimates will need to be made prior to construction, to verify if such vegetables will provide for higher quality and higher yields and earn extra income that will also cover the extra costs involved in greenhouse cultivation of vegetables. Association. Smallholders on their own may not have the financial resources required to invest in such projects. This is also true for the simplest of greenhouse projects. Promoting associations between smallholders is advisable. It enables the spreading of financial and production risks and can be a starting point for future more complex greenhouse constructions and projects. Greenhouse Types
Depending on the factors mentioned previously, the intended vegetable cultivation and cost estimations, greenhouse construction can vary from very simple structures, to highly complex constructions. Vegetables gardens and small-scale farming vegetable operations will require simple greenhouse constructions, for example using such materials as bamboo for framework structures and film covering.
Close to soil. The simplest and cheapest form of a 'greenhouse' is a film placed on the ground with sides weighted down. This type of greenhouse can also be ' constructed' by using foliage, which makes such a 'construction' even cheaper. This type of greenhouse is used to cover seedbed; this will create slightly higher temperatures, moisture will be retained and this will improve germination and growth of the young vegetable. Low tunnels . Low cost and simple construction are the norm in this type of greenhouse: film and hoops made of bamboo or wood are typically used. But problems with this type of greenhouse are that vegetable management during production is difficult and it has a limited temperature control and ventilation opportunities are minimal. This type of structure can only be used for one type of vegetable, for example, it is commonly used for lettuce or melons; so called low-growing crops. Walk in tunnels. This type of greenhouse structure is used for tall growing vegetables and enables labour to 'walk into' the greenhouse. Vegetables grown in such greenhouses
20
Management of Horticultural Crops
are for example, tomatoes and cucumbers. Normally they can be built with film, wooden hoops and simple anchoring methods, but will typically not last long as a construction, for storms can create excessive damage. Less vulnerable structures can be made using steel hoops and more fortifiep film and anchoring methods. This type of greenhouse offers simple ventilation metHods and the use of cheap film can mean that film will have to be replaced every production season. In many tropical high rainfall areas, the main value of a greenhouse is as a rain cover, but this poses problems of excessive temperatures. In order to regulate temperature it is necessary to have ample ventilation. In desert areas, the major problem is likely to be the high level of solar radiation, which combined with low humidity, can cause high temperature stress to the crop. Simple methods of cooling need to be found, such as water being sprinkled on the roof of the greenhouse, or using dark film to exclude sunlight t9 prevent excessive solar radiation. Climate Control
Inside the greenhouse climate regulation can be done via ventilation, cooling and screening systems. Each of these elements is interconnected with another. For example, ventilation will affect temperature and air humidity. Cleary climate control needs to consider the general ambient climate outside the greenhouse over the production p'eri9d, .the type of vegetable, the vegetable requirements and the greenhouse type of construction. Further it also has to be remembered that plant transpiration has an effect on the internal greenhouse climate. Simple methods of climate control are such aspects as water sprinkling on greenhouse roofs for cooling, use of dark colour film to protect against solar radi~tion, film ventilation can be carried out simply by lifting the side film on the greenhouse and allowing for air passage. More advanced methods are using power supply electric fans with wet pads for cooling. In internal greenhouse climate regulation the most important factors are temperature and air humidity and not exposing vegetables to sudden and extreme temperature variations. With the potentially high capital cost of environmental control, decisions have to be made regarding the level of control required for any specific locality, compared with the local economic situation and the crop market value. Greenhouse Pest Control
Chemical agents can be used for the control of pests and diseases inside a greenhouse, but because of the secluded nature of the greenhouse, biological methods of control are a lot easier and cheaper to use. Importantly common-sense hygiene methods need to be used, for example in walk in greenhouses, shoes, clothes and hands need to be clean, so as to avert the propagation of diseases and fungi. Tools and materials used for
Growing of Horticultural Crops
21
production and harvesting must also be clean. Measures for keeping out insects and rodents have also to be considered. For example, simple netting in front of walk in greenhouse's entrance averts aphids and flies entering. Irrigating Greenhouse Vegetables
Greenhouse vegetables are secluded and hence need a method of watering that is appropriate. Importantly' water supply, its quality, the quantities required for the particular vegetable and its distribution in the greenhouse needs to be planned. Importantly, watering patt~rns have to match the needs of the vegetable in a protected environment. Producticn Management
Training is required for teaching .smallholders how to grow vegetables in greenhouses, even if smallholders have experience with growing field vegetables. Vegetable selection for production, plus climatic conditions, will determine the type of greenhouse to be used. For examplei lettuce can be grown in ground cover and in low tunnel greenhouses, cucumbers, eggplants and tomatoes can be grown in walk in greenhouses. Greenhouses also permit the introduction of new crops into local markets, where previously there was no supply. But it is advisable that smallholders have formal training in new vegetable production, before any such initiative should take place. If a greenhouse project is to be feasible, vegetables .deriving from such special cultivation need to be high in quality and yields. Greenhouse cultivation of vegetables is very labour iritensive: nursery preparation, sowing; soil preparation,transplanting, disease and pest control, irrigation, ventilation, harvesting and maintenance of the greenhouse are all demanding tasks. Cleary labour intensity will depend on the type of vegetable in cultivation, but it has been estimated that labour intensity in vegetable production per hectare can reach 800 man days. This means that careful labour planning is required for .the production season.
Investment and Costs In terms of investment and costs it is advisable that greenhouse projects for protected
vegetable cultivation commence with simple greenhouses and move upwards the more experience has been acquired in cultivation practice and the more assured market outlets for such vegetables are obtained . The normal vegetable production costs have to be considered, but what has to be added is the increased inputs, film, wooden hoops, etc. and the increased labour requirements not only to build the greenhouse, but especially in production management. .1
22
Management of Horticultural Crops
Further with investments in protected cultivation systems, the resulting improvements in production need to be such that the increase in income i.e. the market value of the vegetables, are higher, so that this can cover, over and above, the initial investment cost of the protected cultivation. Note that an increase in greenhouse facilities needs to grow hand in hand with marketing of protected cultivation yields, without this precondition, no growth in protected cultivation structures should be attempted. PERI-URBAN AND URBAN AGRICULTURE
Urban and peri-urban horticulture is making an important contribution to improved food security, nutrition and livelihoods, both in terms of jobs and income. However, in many cases, city farming initiatives lack supervision and guidance. Farmers are expanding in a haphazard fashion, and squatting on any available piece of land. Moreover, the uncontrolled use of agro-chemicals and doubtful quality of irrigation water lead to public health problems. Consequently, urban and peri-urban horticulture is considered as a high-risk activity, unless guidance, planning and an enabling environment are fostered at policy-level. It is essential and urgent that adequate steps be taken to safe guard urban and peri-urban horticulture, and to ensure its orderly and safe development for the benefit of the population and the environment. Easy to Grow Vegetables
Some vegetables are easy to grow and can be a good starting point for more commercially-oriented smallholder vegetable production or for those who are new to vegetable production. Onions, shallots, potatoes and sweet potatoes have a good trade potential and are not particularly complex in their production requirements. Any project that envisages commercial vegetable production requires production training, thus it is recommended that training be carried out and the Farmer Field School (FFS) method promoted. This will not only teach those that have no experience in growing such vegetables, but can also provide smallholders who already do produce such vegetables, improved production methods. Onions
Onions are one of the oldest vegetables in continuous cultivation dating back to at least 4 JOO Be. There are no known wild ancestors, but the origin of onion is believed to be Afghanistan and the surrounding region. Onions are among the most widely adapted vegetable crops. Onions are an important vegetable in tropical countries. Onions are important for their nutritional value, as they provide water, minerals, ascorbic acid and other components that are good for the human diet. Onions traditionally have been believed to have antiin flammatory and anti-cancer properties.
Growing of Horticultural Crops
23
In traditional medicine onions are claimed to be effective to cure the common cold, heart diseases and diabetes, among others. In the human diet onions offer a range of uses:
they can be consumed fresh and uncooked or they can be cooked, they can be processed and pickled and typically onions are used along side many other vegetables, meat and fish. Onions have a good trade potential, they can be stored for up to 200 days in the right conditions, if cured and packed properly, the bulbs can be transported for considerable distances without deteriorating and they are known, accepted, and preferred by consumers. Consumer choice is usually based on certain onion varieties that are preferred for certain dishes, for example white onion in salads, red onions in stews and the onions 'pungency'. Onions are easy to produce, require few inputs and labour is mostly used at planting and harvesting stages of the production cycle. The key to successful onion production is choice of cultivar for the specific environment. Onions will only develop bulbs when they experience a combination of long days and high temperatures. In the tropics, day lengths never exceed 13 hours, and thus varieties developed for temperate climates are usually totally unsatisfactory as they will fail to develop bulbs. Onions are of two types: those grown for bulbs (the normal product), and those grown as 'salad' onions, which are harvested while they are still immature, for the foliage and the immature bulb. Onions tend to be grown at determined altitudes, where conditions are not so humid. Varieties chosen for production need to be based on marketing opportunities. Shallots
The shallot is a relative of the onion, but is in fact a species on its own. There are more then 500 different types of shallots. The shallot is thought to have originated in Asia before heading to the Mediterranean. Shallots produce a bulb shape and colour that vary according to country of origin, for example in Asia shallots are small, round and with a reddish colour; one variety grows in the wild in Central and Southwest Asia. Shallot production areas are found in China, Indonesia, Thailand and Southeast Asia, as well as parts of Northern and Southern Africa and some parts of Latin America. Shallots offer considerable trade opportunities; they are versatile i1nd can be U'::E'd in many dishes, have medicinal-like properties that are recognised by many, are nutritious and provide for variety in human diets. Shallots are rich in vitamin A, B, C and E. Shallots contain few calories: 50-60 calories per 100 g. Regular consumption of shallots can reduce cholesterol levels and improve blood circulation. The very high concentration of .avonoids reduces the risk of cardio-vascular diseases. Shallots are used in many of the same dishes where garlic and onions can be used, and do not cause as
Management of Horticultural Crops
24
'harsh breathe odours' as either onions or garlic. Shallots tend to have a faster cooking time than onions, but usually and depending on variety do not have such a long storage life as onions. Varieties chosen for production need to be based on marketing opportunities. Shallots tend to be grown in the tropics at low altitude. While shallots can be grown from seed, they are more usually grown from mature bulbs, which develop a number of new bulbs after planting. Optimal results in shallot cultivation depend on variety and on the hours of daylight. For example, there are tropical strains that are happy with a short span of daylight. Potatoes
Potatoes are one of the world's most important vegetable crops. The first cultivar, seems to have been planted 8 000 years ago near Lake Titicaca, on the PeruvianIBolivian border. Potatoes are cultivated on an estimated 195 000 sq km (or 75 000 square miles) and annual production is around 315 million tonnes. Potatoes (Solanum tuberosum) originate from the Andean region of South America and have diffused to nearly all comers of the world. A potato, of medium size, contains about half the daily adult requirement of vitamin C, is very low in fat, and when boiled, it has more protein than maize, and nearly twice the calcium. .
! .
~
Figure 3. Growth stages of potato plant
Potatoes have a high trade potential; it is one of the top four crops in the world, are integrated in many traditional diets across the globe, can accompany many dishes and
Growing of Horticultural Crops
25
can be easily processed. Potato production is easy and can be grown from true seed or from tubers (vegetative propagation). There are advantages and disadvantages of both those methods. The production of potatoes from true seed has been developed at the International Potato Centre (CIP), in Peru, and CIP has shown that it is possible to produce over 20 tonnes of tubers per hectare from a few hundred grams of true seed. It certainly has a major advantage in production from tubers in relation to the transport of planting material, and freedom from systemic diseases. On the other hand the seed . is very small and requires good agronomic skills to produce seedlings. However, production from tubers is a much more robust crop establishment method, but has three potential down sides: about two and a half tonnes of tubers are required to plant one hectare of land. The major labour requirements in potato production are required at planting and at harvesting. Potatoes are frequently called the Irish potato, to differentiate from the sweet potato. Irish potatoes are commonly grown in the tropics at an altitude in excess of 1000 m in ord er to obtain reasonable yields. This is because most cultivars, even if adapted to high temperatures, do not form tubers very readily at high temperatures. The downside of this is that rainfall tends to increase with altitude and this results in problems from diseases, particularly late blight. Potatoes chosen for production need to be based on marketing opportunities.
Sweet potato Sweet potato is one of the most produced vegetables in the world, coming after such crops as wheat, rice, potato, barely and possibly cassava. The sweet potato originates from tropical America and has a high nutritive value. Sweet potato is relatively easy to grow and has a high productivity. It has an ability to be produced in poor tropical soils and where fertiliser is not available. It has a good commercial potential and is valuable in human nutrition. It is a good source of sugars, carbohydrates, calcium, iron and other vitamins, in particular vitamin C. In orange colour varieties it is rich in vitamin A. Leaves and shoots of the sweet potato can also be eaten, unlike the vines of the Irish potato, which are poisonous. The major advantage that sweet potato has over the Irish potato is that it is easily propagated from cuttings. Another advantage of sweet potato over Irish potato is that the harvest date is not critical because the plant just keeps on growing. The major difference between sweet potato and Irish potato is that although both plants are frost susceptible, the sweet potato grows best at higher temperatures and does not grow at all below 10° C. The range of varieties is large and this is complicated even more by the ease with which sweet potato plants develop mutations. Not only can the swollen roots (so-called
26
Management of Horticultural Crops
tubers-) be eaten, but in some countries, for example, in Papua New Guinea, the leaves and y-6\ffig stem are also eaten as a vegetable. Varieties of sweet potato for production should be chosen based on marketing opportunities. REFERENC-ES
Acquaah, G. 2004. Hcrticulture: Principles and practices,3rd edition, Prentice hall. Adams, C. R. & Ear~y, M. P. · 2004. Principles of horticulture, 4th edition, Butterworth-Heinemann. Arthy, D. & Dennis, C. 2006. Vegetable processing, Wiley. Boland, J. 2005. Urban agriculture: growing vegetables in cities, Agrodok 24, CTA, Wageningen. Boland, J., Koomen, I., van Lidth de Jeude, J. & Oudejans, J. 2004. Pesticides: Compounds, use, and hazards. Agrodok 29, Agromisa, Wageningen. FAO. 2002. Handling and preservation of fruits and vegetables by combined methods for rural areas: technical manual, FAO Agricultural Services Bulletin, ~o.149, Rome. Fellows, P & Axtel, B. L. 2003. Appropriate food packaging: materials and methods for smaIl businesses, Intermediate Technology. ) Grubben G. J. H. & Denton, O. A. (Eds). 2004. Plant resources of tropical Africa, No 2 Vegetables, Backhuys Publishers.
2 Soil Nutrient Management
Concerns are growing about the long-term sustainability of agriculture. Both the overand underapplication of fertiliser and the poor management of resources have damaged the environment. In developed countries, for example, overapplication of inorganic and organic fertiliser has led to environmental contamination of water supplies and soils. In developing countries, harsh climatic conditions, population pressure, land constraints, and the decline of traditional soil management practices have often reduced soil fertility. Because agriculture is a soil-based industry that extracts nutrients from the soil, effective and efficient approaches to slowing that removal and returning nutrients to the soil will be required in order to maintain and increase crop productivity and sustain agriculture for the long term. The overall strategy for increasing crop yields and sustaining them at a high level must include an integrated approach to the management of soil nutrients, along with other complementary measures. An integrated approach recognises that soils are the storehouse of most of the plant nutrients essential for plant growth and that the way in which nutrients are managed will have a major impact on plant growth, soil fertility, and agricultural sustainability. Farmers, researchers, institutions, and government all have an important role to play in sustaining agricultural productivity. PLANT NUTRIENTS AND SOIL FERTILITY
Essential Nutrients
Plant growth is the result of a complex process whereby the plant synthesises solar energy, carbon dioxide, water, and nutrients from the soil. In all, between 21 and 24 elements are necessary for plant growth. The primary nutrients for plant growth are nitrogen, phosphorus, and potassium. When insufficient, these primary nutrients are most often responsible for limiting crop growth. Nitrogen, the most intensively used element, is available in virtually unlimited quantities in the atmosphere and is continually recycled among plants, soil, water, and air. However, it is often unavailable in the correct form for proper absorption and synthesis by the plant.
28
Management of Horticultural Crops
In addition to the primary nutrients, less intensively used secondary nutrients are necessary as welL A number of micronutrients such as chlorine, iron, manganese, zinc, copper, boron, and molybdenum also influence plant growth. These micronutrients are required in small amounts for the proper functioning of plant metabolism. The absolute or relative absence of any of these nutrients can hamper plant growth; alternatively, too high a concentration can be toxic to the plant or to humans. Soil Characteristics
The capacity of soils to be productive depends on more than just plant nutrients. The physical, biological, and chemical characteristics of a soil-for example its organic matter content, acidity, texture, depth, and water-retention capacity-all influence fertility. Because these attributes differ among soils, soils differ in their quality. Some soils, because of their texture· or depth, for example, are inherently productive because they can stE)re and make available large amounts of water and nutrients to plants. Conversely, other soils have such poor nutrient and organic matter content that they are virtually infertile.
Figure 1. The nutrients for plants are in soil
The way soils are managed can improve or degrade the natural quality of soils. Mismanagement has led to the degradation of millions of acres of land through erosion, compaction, salinisation, acidification, and pollution by heavy metals. The process of reversing soil degradation is expensive and time consuming; some heavily degraded soils may not be recoverable. On the other hand, good management can limit physical losses. Good management includes use of cover crops and soil conservation measures;
Soil Nutrient Management
29
addition of organic matter to the soil; and judicious use of chemical fertilisers, pesticides, and farm machinery. Organic matter content is important for the proper management of soil fertility. Organic matter in soil helps plants grow by improving water-holding capacity and drought-resistance. Moreover, organic matter permits better aeration, enhances the absorption and release of nutrients, and makes the soilless susceptible to leaching and erosion. Plant Needs
Plants need a given quantity and mix of nutrients to flourish. The higher the yield, the greater the nutrient requirement. A shortage of one or more nutrients can inhibit or stunt plant growth. But excess nutrients, especially those provided by inorganic fertilisers, can be wasteful, costly, and, in some instances, harmful to the environment. Effective and efficient management of the soil storehouse by the farmer is thus essential for maintaining soil fertility and sustaining high yields. To achieve healthy growth and optimal yield levels, nutrients must be available not only in the correct quantity and proportion, but in a usable form and at the right time. For the farmer, an economic optimum may differ from a physical optimum, depending on the added cost of inputs and the value of benefits derived from any increased output. Nutrient Cycle
Soil nutrient availability changes over time. The continuous recycling of nutrients into and out of the soil is known as the nutrient cycle. The cycle involves complex biological and chemical interactions, some of which are not yet fully understood. The simplified cycle has two parts: "inputs" that add plant nutrients to the soil and "outputs" that export them from the soil largely in the form of agricultural products. Important input sources include inorganic fertilisers; organic fertilisers such as manure, plant residues, and cover crops; nitrogen generated by leguminous plants; and atmospheric nitrogen deposition. Nutrients are exported from the field through harvested crops and crop residues, as well as through leaching, atmospheric volatilisation, and erosion. The difference between the volume of inputs and outputs constitutes the nutrient balance. Positive nutrient balances in the soils could indicate that farming systems are inefficient and, in the extreme, that they may be polluting the environment. Negative balances could well indicate that soils are being mined and that farming systems are unsustainable over the long term. In the latter instance, nutrients have to be replenished to maintain agricultural output and soil fertility into the future.
Management of Horticultural Crops
30
Plants absorb sunlight and carbon dioxide from the air, and water and nutnents from the soil. A dead leaf, dead Insect. or animal droppIng returns to the 'Sod.
Figure 2. Plant nutrient cycle
The inexpensive supply of nutrients in the form of inorganic fertilisers was a key factor, along with improved modem seed varieties and adequate supplies of water, in the substantial increase in yields that exemplified the Green Revolution of the 1960s and 19705. SOME ISSUES IN PLANT NUTRIENT USE AND SOIL FERTILITY
Slowing Yield Growth
Despite the continued development of new and improved modem varieties and greater use of chemical fertilisers, yield growth began to slow in the latter part of the 20th century. The world's annual cereal yield growth rate has declined from an average of 2.2 percent in the 1970s to 1.1 percent in the 1990s (Table 1). Wheat yields in Asia grew at an average annual rate of 4.3 percent during the 1970s. But during 1990-1997, wheat yields dropped to the far slower growth rate of 0.7 percent per year. After rapid growth of almost 2.4 percent per year during the 1980s, Asian rice yield growth fell to 1.5 percent per year in the 1990s.
31
Soil Nutrient Management
Inputs
..
Mineral fertilizers
Atmos1pheric deposition
.
III
Organic manures
Plant
Outputs Harvested crop pans Crop res idues Leaching
Biological nitrogen.filiClion
III
Gaseous Ia;ses
Sedimentoti on
III
Water erosion
Figure 3. The plant nutrient balance system
This global slowdown has raised concerns that yield growth may have reached a plateau or begun to decline in many of the world's most fertile areas. In Sub-Saharan Africa, the situation is even more dramatic, with cereal yield growth decreasing steadily from 1.9 percent during the 1970s to 0.7 percent in the 1990s. These declines in Sub-Saharan Africa are partly attributable to poor soil management, which in turn has been accentuated by a number of other factors, including inappropriate policies, insufficient commitment to investment in agricultural research, falling agricultural prices, demographic pressures,' land availability constraints, and ill-defined property rights. The cumulative effect of all these factors has led to increased soil mining. Slowdown in Investment
During the 1970s, governments and intergovernmental organisations gave investment in agricultural research a relatively high priority. In Asia, for example, real expenditure on public agricultural research and development grew at an average annual rate of 8.7 percent. During the 1980s, however, real expenditure growth in Asia slowed to 6.2 percent per year. Spending in Sub-Saharan Africa slowed even further, from 2.5 percent per year during the 1970s to 0.8 percent during the 1980s. For developed countries, investment growth slowed as well from 2.7 percent per year in the 1970s to 1.7 percent in the 1980s. Without continued investment in research to propel the development of yieldenhancing technologies and sustainable agricultural management practices, crop yield growth could eventually stagnate and soil fertility could degrade to irrecoverable levels. Investment in new irrigation infrastructure has also declined from its peak during the late 1970s and early 1980s. Both average annual public expenditures and ' annu':!l lending and assistance for irrigation systems from international development agencies
32
Management of Horticultural Crops
have fallen. Numerous factors have contributed to the reduction in irrigation investment, including the poor performance of some past investments, fewer low-cost irrigation sites for potential development, increased real capital costs for construction of new irrigation systems, and environmental concerns such as the spread of salinisation. In Sub-Saharan Africa, lack of water is a serious restriction as well. Table 1. Annual cereal crop yield growth rates, 1970s -1990s
Crop
Region
19705
19805
19905
(percent) Wheat
Rice
Maize
Cereals
Asia Latin America Sub-Saharan Africa World Asia Latin America Sub-Saharan Africa World Asia Latin America Sub-Saharan Africa World Asia Latin America Sub-Saharan Africa World
4.33 0.60 3.54 2;10 1.61 0.70 0.02 1.49 3.43 1.49 2.26 3.19 2.90 1.69 1.90 2.18
3.71 3.40 0.92 2.78 2.42 2.97 2.51 2.37 2.75 0.61 1.72 0.60 2.79 1.28 0.56 1.79
0.72 2.36 - 0.81 0.42 1.55 3.71 - 0.56 1.54 1.55 3.82 2.09 1.76 1.46 3.12 0.66 1.12
Currently only 4 percent of cultivated land in Sub-Saharan Africa (5.3 million hectares) is irrigated, of which 70 percent is in Madagascar, Nigeria, and Sudan. Insufficient water retards nutrient availability and plant growth. Although the potential exists to bring an additional 20 million hectares of land under irrigation in Sub-Saharan Africa, technical, financial and socioeconomic constraints have slowed this expansion. Declining commodity prices during the 1980s also reduced governmental and intergovernmental incentives to make agriculture-related investments. Prices for coffee and cocoa during the 1990-92 period fell to 39 percent of their nominal price in 1980-82. Similarly, the prices of wheat, maize, and rice in 1990-92 declined to 60, 61, and 50 percent of the prices, respectively, in 1980-82. In addition to reducing investment incentives, declining prices reduced farmers' incomes, often forcing them to mine soils more intensively. If crop yields are to increase and if agriculture is to be sustainable over the long term, a renewed commitment to agricultural research and infrastructure will be necessary.
Soil Nutrient Management
33
Nutrient Overapplication
Concern has also grown in recent years that the use of fertilisers, particularly inorganic fertilisers, can lead to serious environmental consequences. Environmental contamination of this type, however, is largely a problem in the developed world and a few regions of the developing world. As fertilisers make up a small share of the total production costs in many developed countries, farmers often apply fertiliser in excess of recommended levels in order to ensure high yields. Overapplication of inorganic and organic fertilisers is estimated to have boosted nutrient capacity in the soil by about 2,000 kilograms of nitrogen, 700 kilograms of phosphorus, and 1,000 kilograms of potassium per hectare of arable land in Europe and North America during the past 30 years. Such oversupply of nutrients can lead to environmental ~ontamination, which often has negative consequences for humans and animals. Overapplication of nitrogen, for example, allows the nutrient to be carried away in groundwater and to contaminate surface water and underground aquifers. Ingestion of nitrate can be toxic to humans and animals when it is transformed within the body into nitrite, which affects the oxygencarrying ability of red blood cells. Evidence also suggests that nitrite and the carcinogenic compounds it can create may also lead to goiter, birth defects, heart disease, and stomach, liver, and esophagus cancers. Leaching and run-off of surplus nitrogen and phosphorus into rivers, lakes, and inlets can cause eutrophication-an excess accumulation of nutrients in water that promotes the overproduction of algae. Excess surface algae deprive underwater plants of sunlight, which in tum alters the aquatic food cycle. The decomposition of dead algae by bacteria reduces the amount of oxygen in the water available for fish. Nitrogen also escapes into the atmosphere in the form of nitrogen gas and various nitrous oxides. In the upper atmosphere, nitrous oxides react to form acid rain, which can harm crops, acidify soil and water, and damage property. Cumulative application of acidifying ammonia-based fertilisers, together with acid rain, also contributes to soil acidification. Evidence is mounting that excessive fertilisation can damage the environment. In the United Kingdom, some 1.6 million people get water with nitrate levels that exceed guidelines, and Danish, Dutch, and German coastal regions show signs of eutrophication. Furthermore, USDA (U.S. Department of Agriculture) estimates that agriculture causes nearly two-thirds of the pollution in U.s. rivers and that runoff from excess plant nutrient application causes close to 60 percent of the pollution in lakes. SOIL FERTILITY PROBLEMS
While the overapplication of inorganic and organic fertilisers has led to environmental contamination in a number of areas in the developed world, insufficient application of nutrients and poor soil management, along with harsh climatic conditions and other factors, have contributed to the degradation of soils in Sub-Saharan Africa.
34
Management of Horticultural Crops
Climatic Conditions and Soil Management
Harsh climatic conditions contribute to soil erosion in several parts of Sub-Saharan Africa. Rapid water evaporation and inadequate and highly variable rainfall, for instance, deprive plants of the water necessary for growth. High atmospheric temperatures, strong light, and heat-retentive, sandy soils can combine to make the local environment too hot for proper plant growth. Powerful, dry wind gusts may also damage plants through both lodging and evaporation. Together, these harsh climatic factors, coupled with poor soil management, have reduced soil fertility by contributing to soil and water erosion. Slight to moderate erosion slowly strips the land of the soil, organic matter, and nutrients necessary for plant growth. This degradation increases the opportunity for drought and further erosion because it reduces the water-infiltration and waterholding capacity of the soil. Severe erosion may create gullies that interfere with farm machinery use. It may also lead to the conversion of land to lower-value uses, or its temporary or permanent abandonment. Off-farm erosion can lead to siltation in watersheds and a decline in water quality. In such an environment, effective soil, water, pest, and crop management becomes absolutely essential. But economic and other pressures often make it difficult for farmers and their families to efficiently manage the soil for long-term profitability and sustainability. Property Rights and Constraints
Insecure and crumbling tenure arrangements also contribute to declining soil fertility. Communal rights to graze land without any effort to maximise long-term returns has led to serious overgrasing, which is reported to be the main cause of humanmduced degradation in Africa. Ill-defined property rights and insecure tenure rights have also reduced the incentive for farmers to undertake soil fertility-enhancing investments. Secure tenure arrangements can help induce investment in soil fertility to reap the longterm reward of sustained high crop yields and greater profits. In Niger, for example, secure land for growing millet accounts for 90 percent of manured fields. These fields received an average of 307 kilograms per hectare of manure, while unsecured millet fields received only 186 kilograms per hectare. Sharecropping may contrihute to land degradation as well. In Ghana. for example, sharecroppers have put enormous pressure on soil fertility to realise immediate high yields in order to pay land rents. Farmers in such situations discount the future at very high rates, thereby reducing the incentive for long-term investments in improved soil fertility. Demographic pressures and land availability constraints have also contributed to the decline in yield growth and soil fertility. With increasing populations, the traditional techniques for renewing soil fertility, such as slash-and-bum and long-term following, are not as feasible as they once were. The need for subsistence production and income
Soil Nutrient Management
35
are such that land can no longer be taken out of production for substantial periods to allow for natural nutrient replenishment. Nor are animal manures and crop residues usually sufficient for replacing lost nutrients. In addition, the promotion of rural nonagricultural development has increased the demand for crop residues as a source of fodder, fuel, and raw materials for artisanal activities, thereby limiting their availability as soil amendments. Other traditional soil fertility management techniques also generally fall short of the nutrient requirements of today's intensive agricultural practices. For example, in order to provide 150 kg of plant nutrients to fertilise one hectare of land, a farmer could apply either 300 kg of inorganic NPK fertiliser, or 20 to 25 metric tons of crop residue grown on 6 to 10 hectares of land, or 18 metric tons of animal manure generated from crop residue grown on 10 to 15 hectares of land. Under normal circumstances, farmers generally do not have the resources to produce sufficient organic fertilisers to replace all the nutrients removed at harvest time. Indeed, it has been estimated that without the improved input technologies developed during the 20th century, the planet would feed no more than 2.6 billion people, less than half its present population. Cumulative Effect of Negative Nutrient Balances
Cumulative negative nutrient balances heighten the impact of climatic factors, insecure tenure arrangements, and land and demographic pressures on soil fertility. In 1993 7 million metric tons of nitrogen, phosphorus, potassium, magnesium, and calcium were depleted from soils in the low-income countries of Bangladesh, Indonesia, Myanmar, Philippines, Thailand, and Vietnam. In Sub-Saharan Africa net annual nutrient depletion was estimated at 22 kilograms of nitrogen, 2.5 kilograms of phosphorus, and 15 kilograms of potassium per hectare during 1982-84. Estimates in Sub-Saharan Africa indicate a net loss of about 700 kilograms of nitrogen, 100 kilograms of phosphorus, and 450 kilograms of potassium per hectare in about 100 million hectares of cultivated land over the last 30 years. In addition, recent work by Henao and Baanante suggests that nutrient mining may be accelerating. In the more densely populated, semiarid, and Sudano-Sahelian area of Sub-Saharan Africa, net NPK losses have been estimated at between 60 and 100 kilograms per hectare per year. About 86 percent of the countries in Africa lose more than 30 kilograms of NPK per hectare per year. The cumulative effect of yearly negative nutrient balances on crop yields is often seen through the impact of soil erosion on productivity. In the United States, for example, if present erosion rates continue and inputs are managed effectively, productivity could decrease by 5 to 8 percent over the next 100 years, with regional variations ranging from 0.7 to 7.1 percent or 3 to 10 percent. Modem integrated management and conservation practices could lower projected erosion-related productivity losses to about 2 percent
36
Management of Horticultural Crops
over the next 100 years. But this is a largely insignificant decrease when considered against annual productivity gains in the U.S. of about 1 percent per year from new technology and improved management. In many parts of the developing world where poor soil conservation and management methods prevail, however, long-term productivity is projected to decline substantially unless soil management practices improve. In Africa and Asia, past erosion has reportedly reduced average yields by 10 to 20 percent over the past 100 years. In especially fragile areas, such as in southeastern Tunisia, erosion has reduced long-term productivity by more than 50 percent. If erosion at this rate continues unabated, yields may decrease by another 16.5 percent in Asia and 14.5 percent in Sub-Saharan Africa by 2020. Despite the cumulative effect of negative nutrient balances, overall yields in Africa have increased. From 1960 to the mid-1990s, wheat yields more than doubled from 0.7 to 1.8 metric tons per hectare, while maize yields rose from 1.0 to 1.7 metric tons. Together with the limited adoption of new technologies, the mobility of the Sub-Saharan Africa farmer has been a major factor in the improvement of yields, albeit at the cost of soil degradation. Between 1973 and 1988, arable and cropped land increased by 14 million hectares, forest and woodland area fell by 40 million hectares, and pasture land remained stable. Thus 26 million hectares have been lost to desertification or abandoned. The effect of reduced soil fertility remains generally hiqden because farmers abandon nutrientdepleted land to clear and farm uncultivated, marginal land. Once the land constraint becomes binding, however, as in the case of the Mossi plateau region in Burkina Faso, yields and production decline, thereby also contributing to migration to urban areas. Declining Soil Fertility
The effects of declining soil fertility on yield growth are particularly visible in Africa, where the most serious food security challenges exist and lie ahead. The low level of chemical fertiliser use, decline in soil organic matter, and insufficient attention to crop nutrient studies contribute the most to the loss of soil fertility in the region. In comparison to the rest of the world, fertiliser use in Sub-Saharan Africa is low and declining. In 1996, Sub-Saharan Africa consumed only 1.2 million tons of fertiliser,. By comparison, global fertiliser use reached approximately 135 million tons in 1996, equivalent to 97.7 kilograms per hectare. While fertiliser use per hectare in developing countries continued to increase at a rate of 3.1 percent per year during the 1990s, in SubSaharan Africa it declined. The fall in consumption has been most dramatic in West Africa and the developing countries of Southern Africa. Fertiliser use would probably be even lower if foreign aid were not available. More than half of the nitrogenous, phosphate, and potash fertiliser consumed in developing Africa is imported in the form
Soil Nutrient Management
37
of aid. In 1990, 22 of 40 Sub-Saharan Africa countries received all their fertiliser imports as aid. High import pI ices contribute to the low level of fertiliser use in Sub-Saharan Africa. High fertiliser prices arise from small procurement orders, weak bargaining power, and high freight and international marketing costs. Special mixes tailored for African needs, and other micronutrient additions, such as sulfur or boron, may add an additional US$35 per ton or about 20 percent to the price. When coupled with high transportation costs due to poor infrastructure, the domestic prices of chemical fertiliser are such that one kilogram of nitrogenous fertiliser can cost the typical African farmer between 6 and 11 kilograms of grain, compared with 2 to 3 kilograms of grain in Asia. Most African farmers practice low-input agriculture that depends on organic matter in the soil to sustain production. Soil organic matter plays an important part in establishing the intrinsic properties of a soil, which make plant growth possible. Soil organic matter helps sustain soil fertility by improving retention of mineral nutrients, increasing the water-holding capacity of soils, and increasing the amount of soil flora and fauna. Continuous cropping and erosion reduce the level of soil organic matter. Luwinput systems can maintain and enhance soil organic matter though crop rotation and intercropping, the application of animal and green manures, following, and reduced tillage. But as pressure on land and crop intensification increase, these options do not remain practical. The adoption of intercropping and crop rotation techniques is often constrained by the extent of land and technology available and by the lack of knowledge about optimal management techniques. Farmers need to know how to combine organic fertilisers with chemical fertilisers, apply improved pest and weed management techniques, and adopt high yielding crop varieties. Insufficient attention to effective crop nutrition and soil fertility management studies has also made it difficult to improve yields in Africa, even when improved germplasm has been made available. More research, expanded extension, and greater integration of knowledge could provide farmers with a stronger incentive to improve yields, maintain soil fertility, and sustain agriculture. Commitment to Agriculture and Structural Adjustment
Although agriculture is increasingly recognised as the engine of economic growth in SubSaharan Africa, the level of government commitment to it is low. In the past governments often have penalised agriculture through a variety of mechanisms, including export and import taxes, foreign exchange controls, export licensing'requirements and controls, and bureaucratic marketing boards. Food subsidies have allowed governments to keep food prices low, often to appease vocal urban constituents, but at the expense of rural producers, Such policies and practices have reduced farmers' incentives to increase local
38
Management of Horticultural Crops
foodgrain production and use modern inputs to improve productivity. The lack of competition and heavy government regulation, along with structural factors such as inadequate institutional and physical infrastructure and underdeveloped research and extension systems, have often made fertiliser distribution systems inefficient and ineffective in meeting farmers' needs. Structural adjustment programs (SAPs) have been instituted in many countries partly in response to these and other market failures. SAPs seek to reallocate resource use in order to improve economic efficiency and social welfare. Among other things, the programs have devalued exchange rates, the immediate effect of which has made imports such as fertilisers more expensive, which in turn has often increased farmers' costs markedly. Nitrogen-to-maize price ratios in Ghana, Tanzania, and Zambia, for example, were substantially higher during the 1990s, after the SAPs were instituted, than during the 1980s, when price controls and subsidies were in effect. The SAPs and higher input prices consequently have reduced the profitability of using fertiliser to increase the production of foodgrains for domestic consumption. Farmers growing export crops, though, have benefited from the restructuring of currencies and increased their fertiliser use. But, given the vast acreage devoted to food crops compared with the modest area under export crops, the devaluation of currencies and. the reduction of fertiliser subsidies on balance have militated against increased application of imported fertilisers. Regardless of the type of crop produced, and despite the cost of fertiliser, three factors appear to be key in determining whether farmers use fertilisers. First, fertilisers should help farmers obtain sufficiently high yields. Second, farmers should be near major towns, where agricultural input distributors are located, in order to benefit from lower prices for inputs and higher prices and lower marketing costs for outputs. Third, farmers should be able to store at least part of their output, so that they can take advantage of higher out-of-season prices. When these three factors are in place, farmers are more willing and able to use fertiliser to increase income and sustain soils for the long term. CHALLENGES AND RESPONSES AT THE FARMER'S LEVEL
Declining soil fertility and mismanagement of plant nutrients have made the task of providing food for the world's population in 2020 and beyond more difficult. The negative consequences of environmental damage, land constraints, population pressure, and institutional deficiencies have been reinforced by a limited understanding of the biological processes necessary to optimise nutrient cycling, minimise use of external inputs, and maximise input use efficiency, particularly in tropical agriculture. But some responses can ameliorate these difficulties. The responses highlighted here comprise the approach commonly known as integrated nutrient management (INM). The
Soil Nutrient Management
39
implementation of INM responses will require a concerted and committed effort by actors from a variety of sectors, including the private and public sectors, scientific and policy organisations, and industrialised and developing countries. Integrated Nutrient Management
Sustainable agricultural production incorporates the idea that natural resources should be used to generate increased output and incomes, especially for low-income groups, without depleting the natural resource base. In this context, INM maintains soils as storehouses of plant nutrients that are essential for vegetative growth. INM's goal is to integrate the use of all natural and man-made sources of plant nutrients, so that crop productivity increases in an efficient and environmentally benign manner, without sacrificing soil productivity of future generations. INM relies on a number of factors, including appropriate nutrient application and conservation and the transfer of knowledge about INM practices to farmers and researchers.
Plant nutrient application Balanced application of appropriate fertilisers is a major component of INM. Fertilisers need to be applied at the level required for optimal crop growth based on crop requirements and agroclimatic considerations. At the same time, negative externalities should be minimised. Overapplication of fertilisers, while inexpensive for some farmers in developed countries, induces neither substantially greater crop nutrient uptake nor significantly higher yields. Rather, excessive nutrient applications are economically wasteful and can damage the environment. Underapplication, on the other hand, can retard crop growth and lower yields in the short term, and in the long term jeopardise sustainability through soil mining and erosion. The wrong kind of nutrient application can be wasteful as well.
In Ngados, East Java, for example, the application of more than 1,000 kilograms per hectare of chemical fertiliser could not preventJ'otato crop yields from declining. Yields on these fields decreased more than 50 percent in comparison with yields on fields where improved soil management techniques were used and green manure was applied. The correction of nutrient imbalances can have a dramatic effect on yields. In Kenya the application of nitrogenous fertiliser on nitrogen-poor soils increased maize yields from 4.5 to 6.3 tons per hectare, while application .of less appropriate phosphate fertilisers increased yields to only 4.7 tons per hectare. Balanced fertilisation should also include secondary nutrients and micronutrients, both of which are often most readily available from organic fertilisers such as animal and green manures. Lastly, balance is necessary for sustainability over time. Wheat yields become unetonomical after 5. years when only N fertiliser is applied. Even annual field
40
Management of Horticultural Crops
applications of NP and NPK fertilisers were insufficient to sustain yields over the long term. Only when both lime and NPK fertiliser were applied did yields increase and fields remain productive despite continuous cultivation. Coupled with other complementary measures, effective nutrient and soil management can help to reclaim degraded lands for long-term use in some cases. Heavy fertiliser applications on moderately degraded soil can not only replenish nutrients, but can produce about 7 tons per hectare of maize and about 6 tons per hectare of grain straw, which long-term studies in Iowa have shown can increase organic matter content in the soil. Experiments in Ghana and Niger have demonstrated that by increasing the longevity and productivity of suitable agricultural land, the application of inorganic and organic fertiliser reduces the need to cultivate unsustainable and fragile marginal lands.
Nutrient conservation and uptake Nutrient conservation in the soil is another critical component of INM. Soil conservation technologies prevent the physical loss of soil and nutrients through leaching and erosion and fall into three general categories. First, practices such as terracing, alley cropping, and low-till farming alter the local physical environment of the field and thereby prevent soil and nutrients from being carried away. Second, mulch application, cover crops, intercropping, and biological nitro&en fixation act as physical barriers to wind and water erosion and help to improve soil characteristics and structure. Lastly, organic manures such as animal and green manures also aid soil conservation by improving soil structure and replenishing secondary nutrients and micronutrients. Improved application and targeting of inorganic and organic fertiliser not only conserves nutrients in the soil, but makes nutrient uptake more efficient. Most crops make inefficient use of nitrogen. Often less than 50 percent of applied nitrogen is found in the harvest crop. In a particular case in Niger, only 20 percent of applied nitrogen remained in the harvest crop. Volatilisation of ammonia into the atmosphere can account for a large share of the lost nitrogen. In flooded rice, for example, volatilisation can cause 20 to 80 percent of nitrogen to be lost from fertiliser sources. These losses can be reduced, however. Deep placement of fertilisers in soil provides a physical barrier that traps ammonia. The use of inhibitors or urea coatings that slow the conversion of urea to ammonium can reduce the nutrient loss that occurs through leaching, runoff, and volatilisation. With innovations of these kinds, better timing, and more concentrated fertilisers, nutrient uptake efficiency can be expected to improve by as much as 30 percent in the developed world and 20 percent in developing countries by the year 2020.
Untapped nutrient sources If used appropriately, the recycling of organic waste from urban to rural areas is a
Soil Nutrient Management
41
potential, largely untapped, source of nutrients for farm and crop needs, especially on agricultural lands near urban centers. For example, environmentally undesirable wastewater has been used to irrigate fields and return nutrients and organic matter to the soil. Like organic manure, urban waste sludge is a source of primary nutrients, albeit a relatively poor source in comparison with commercial fertilisers. Stabilised municipal waste sludge typically contains about 3.3 percent nitrogen, 2.3 percent phosphorus, and 0.3 percent potassium, although some concentrations can reach as high as 10 percent nitrogen and 8 percent phosphorus on a dry weight basis. Actual nutrient content, however, varies widely and depends on the source of the waste. Urban waste also has a number of other benefits. Like other organic manures, it helps improve soil structure by adding organic matter to the soil. It is also a source of the secondary nutrients and micronutrients that are necessary in small quantities for proper plant growth. In addition, urban waste transforms material that would otherwise be slated for costly disposal into a useful farm product. Urban waste needs to be treated carefully because it may contain heavy metals, parasites, and other pathogens. The buildup of heavy metal concentrations in the soil can be cause for concern. While trace amounts of some heavy metals playa critical role in plant metabolism, excessive amounts have reduced crop yields and could be dangerous to public and grazing livestock. To minimise these risks the continuous application of urban waste needs to be monitored in order to ensure that heavy metal and overall nutrient concentrations do not reach toxic levels and do not damage the environment through leaching and eutrophication. Urban waste also contains organic compounds such as dyes, inks, pesticides, and solvents that are often found in commercial and industrial sludge. These pathogens have been shown to cause genetic damage, while others, such as bacteria, protozoa, and viruses can cause salmonellosis, amoebic dysentery, and infectious hepatitis. Untreated urban waste can put these pathogens in contact with fruits and vegetables. One option is to compost the sludge. Composting concentrates nutrients and helps to kill diseasecausing organisms, slow the release of nitrogen that might otherwise percolate into groundwater, and eliminate aesthetically objectionable odors. Another option is to use ionising radiation to kill pathogens in and on food without affecting taste. Despite some public concern about the safety of food irradiation, the technique is likely to be adopted more fully in the future in order to protect public health, improve the shelf-life of food, and make. it more feasible to apply treated, nutrient-rich urban waste to farmland. Currently, effective use of urban waste is hampered by its high water content, bulkiness, distance from rural areas, contamination with nondecomposable household items, and high handling, storage, transport, and application costs. However, given the cost and the lack of availability of inorganic fertilisers in some areas, the relative abundance and benefit of urban waste as a soil amendment, and t..l)e rising cost of environmentally safe
42
Management of Horticultural Crops
waste disposal, economies may make urban waste an appropriate fertiliser choice in areas where agricultural lands are near urban centers. Internal nutrient sources
Although new sources of nutrients can be developed, genetic engineering offers the potential for plants themselves to generate some of the nutrients they require through nitrogen fixation. In this process, rhizobium bacteria infect, invade, and draw energy from leguminous plants, and in return the bacteria convert and store atmospheric nitrogen in a form that the plant can use for growth. Besides helping the plants themselves, cereals grown in rotation with leguminous plants can absorb the nitrates released from the decaying roots and nodules of the leguminous plants. Experiments have shown that rice-legume rotations can result in a 30 percent reduction in chemical fertiliser use. Genetic research has begun to identify the genes responSible for such nitrogen fixation and assimilation. Further research offers the opportunity of altering or developing microorganisms that can fix nitrogen in nonleguminous plants, such as cereals. As with leguminous plants, plant nitrogen needs could be partially met by the plant itself, such that farmers would then simply need to topup crops with inorganic nitrogen fertilisers. The task is considerable. Some 17 genes code the enzymes involved in nitrogen fixation. Since these genes, as well as the genes necessary for nodule formation, need to be transferred, the process is complex and its realisation will be costly. Furthermore, because the amount of energy required to fix 150 kilograms of nitrogen per hectare could reduce wheat yields by 20-30 percent, an appropriate balance needs to be found between the nutrient-supply-enhancing benefits of nitrogen fixation and the potential reduction in yields. CHALLENGES AND RESPONSES AT THE INSTITUTIONAL LEVEL
The promotion of integrated nutrient management in different parts of the world, and particularly in rural areas of developing countries where most of the poor live, will require a concerted effort by a multitude of actors. Research
The means to improve nutrient and soil fertility management may well differ in many parts of the world. Whatever steps can be taken will depend, in the first instance, on having adequate information on a wide range of topics dealing with the nutrient cycle. Even though some valuable agricultural research has been conducted in temperate regions, the research in tropical regions presents enormous challenges that will require the cooperation of both national and international agricultural research centers. For
Soil Nutrient Management
43
example, much more needs to be known about the role of micronutrients in many parts of Asia, where rice yields in irrigated areas appear to have levelled off despite increasing rates of NPK application. Similarly, more needs to be known about whether constraints arising from a shortage of micronutrients are affecting production in the potentially rich soils of areas such as the Llanos Orientales in Latin America. Deriving such information may require a reorientation of ongoing research and trials as well as the initiation of research and monitoring efforts specifically intended to learn more about soil management under different conditions. A study in the Brazilian sertao illust;-ates the nutrient management research currently underway in some developing countries. The high aluminum toxicity of sertao soils has limited crop production in these areas. Sustained research has led to the development of a package of inputs of new plant varieties, crop rotations, and soil additives that could well transform large areas of previously unproductive sertao lands into a source of millions of tons of grain. For Africa, the research challenge is even more demanding in view of the severe climatic and soil conditions and the diversity of smallholder farmers. The research conducted by CIMMYT (the International Maize and Wheat Improvement Center) on soil fertility management for the maize cropping system of smallholders in Southern Africa is promising. It suggests that several options exist for increasing the availability and use of organic sources of nutrients, improving maize genotypes for soils with low fertility, and overcoming micronutrient deficiencies. Such research continues and needs to be further promoted through regional and national collaboration. Extension
No single set of recommendations on plant nutrient application are appropriate for the diverse agricultural environments and economic conditions that exist in the world. Rather, farmers, with the aid of extension services, have to be given access to and choose the most appropriate and cost-effective technologies for their particular circumstances. Farmers also need to participate in the development of these technologies and become knowledgeable about managing soil fertility and capturing the opportunities offered by their diverse environments. Successful INM adoption programs thus must enhance farmers' capacity to learn and break free from the conventional fix of one-way technology transfer from researcher to farmer. Successful INM extension will also require greater monitoring and testing of plants and soils. Monitoring will help ensure that an environment conducive for optimal plant growth and crop yield can be established through nutrient application and ,soil reclamation. Where practical and available, testing techniques such as plant-nutri~nt deficiency diagnosis, plant tissue analysis, biological comparison tests across soils, and chemical soil analysis are needed to help the farmer improve crop and soil management.
44
Management of Horticultural Crops
Together, monitoring, testing, and nutrient application recommendations that reflect crop needs and soil nutrient levels can enable extension agents to help farmers overcome the limitations arising from harsh agroclimatic and soil conditions. Participation
Participation is another key to more effective INM. The interaction of farmers, researchers, extension services, nongovernmental organisations (NGOs), and the private sector involved in the distribution system is vital to the proper evaluation and wider dissemination of traditional technologies and the development and adoption of new ones. Farmers need to play a more important role in technology development. Plant breeders, for example, often focus narrowly on increasing yields and disease resistance. But farmers have other concerns as well. In particular, farmers want modem varieties that generate high yields for crops with high consumer demand, save labour and reduce costs, and produce plants that resist drought, pests, and disease. New technologies should also take into account the diversity, food security, and other risk concerns of smallholder farmers. Government has an important role to play in promoting policies that contribute to sustainable nutrient and soil fertility management. This role involves committing resources to national research and extension programs and creating an environment conducive to the adoption of sustainable and yield-improving technologies. In effect the government's role will continue to change from one of supplying and distributing chemical fertilisers to one of regulating the market for plants and nutrients, both organic and inorganic. The policy environment needed for the development of efficient markets will require investment in transport and communication infrastructure. Only when remote areas are sufficiently connected to markets can farmers have access to the critical inputs and technology necessary for augmenting and sustaining production and have the ability to sell their goods and services. REFERENCES
Bockman, O. c., O. Kaarstad, O. H. Lie, and 1. Richards. 1990. Agriculture and fertilizers: Fertilizers in perspective. Oslo: Norsk Hydro. Crosson, P. R. 1986. Soil erosion and policy issues. In Agriculture and the environment, ed. T. T. Phipps, P. R. Crosson, and K. A. Price. Washington, DC: Resources for the Future. Hazell, P. 1995. Technology's contribution to feeding the world in 2020. In Speeches made at an international conference. Washington, DC: International Food Policy Research Institute. ' Henao, J., and C. Baanante. 1999. Nutrient depletion in the agricultural soils of Africa. 2020 Vision Brief 62. Washington, DC: IFPR1. Hopkins, J. c., P. Berry, and P. Gruhn. 1995. Soil fertility management decisions: Evidencefrom Niger. Report to USAID BOA DAN- 4111-B- 00-9112-00. IF A (International Fertilizer Industry Association). 1995. The efficient use of plant nutrients in agriculture. In Fertilizers and Agriculture, special edition.
3 Crop Irrigation Management
Irrigation is an artificial application of water to the soil usually for assisting in growing crops. In crop production it is mainly used in dry areas and in periods of rainfall shortfalls, but also to protect plants against frost. Additionally irrigation helps to suppress weed growing in rice fields. In addition, irrigation helps to prevents soil consolidation. In contrast, agriculture that relies only on direct rainfall is referred to as rain-fed farming. Irrigation is often studied together with drainage, which is the natural or artificial removal of surface and sub-surface water from a given area. When dry soil is crushed in the hand, it can be seen that it is composed of all kinds of particles of different sizes. Most of these particles originate from the degradation of rocks; they are called mineral particles. Some originate from residues of plants or animals, these are called organic particles. The soil particles seem to touch each other, but in reality have spaces in between. These spaces are called pores. When the soil is "dry", the pores are mainly filled with air. After irrigation or rainfall, the pores are mainly filled with water. Living material is found in the soil. It can be live roots as well as beetles, worms, larvae etc. They help to aerate the soil and thus create favourable growing conditions for the plant roots. SOIL PROFILE
If a pit is dug in the soil, at least 1 m deep, various layers, different in colour and cO!Dposition can be seen. These layers are called horizons. This succession of horizons is called the profile of the soil. A very general and simplified soil profile can be described as follows: a)
The plough layer: is rich in organic matter and contains many live roots. This layer is subject to land preparation and often has a dark colour.
b)
The deep plough layer: -contains much less organic matter and live roots. This layer is hardly affected by normal land preparation activities. The colour is lighter, often grey, and sometimes mottled with yellowish or reddish spots.
46
Management of Horticultural Crops
c)
The subsoil layer: hardly any organic matter or live roots are to be found. This layer is not very important for plant growth as only a few roots will reach it.
d)
The parent rock layer: consists of rock, from the degradation of which the soil was formed. This rock is sometimes called parent material.
The depth of the different layers varies widely: some layers may be missing altogether .
..
layer
Figure 1. The soil profile SOIL TEXTURE
The mineral particles of the soil differ widely in size and can be classified as follows:
47
Crop Irrigation Management Name of the particles
Size limits in mm
Distinguisable with naked e1Je
gravel sand silt clay
larger than 1 1 to 0.5 0.5 to 0.002 less than 0.002
obviously easily barely impossible
The amount of sand, silt and clay present in the soil determines the soil texture.
In coarse textured soils: sand is predominant (sandy soils). In medium textured soils: silt is predominant (loamy soils). In fine textured soils: clay is predominant (clayey soils). In the field, soil texture can be determined by rubbing the soil between the fingers. Farmers often talk of light soil and heavy soil. A coarse-textured soil is light because it is easy to work, while a fine-textured soil is heavy because it is hard to work. Expression used in literature
Expression used by the fanner light medium heavy
. sandy loamy clayey
coarse medium fine
The texture of a soil is permanent, the farmer is unable to modify or change it. SOIL STRUCTURE
Soil structure refers to .the grouping of soil particles (sand, silt, clay, organic matter and fertilisers) into porous compounds. These are called aggregates. Soil structure also refers to the arrangement of these aggregates separated by pores and cracks. When present in the topsoil, a massive structure blocks the entrance of water; seed germination is difficult due to poor aeration. On the other hand, if the topsoil is granular, the water enters easily and the seed germination is better. . ~I
periicle
.
soil aggregate
.oil structure
,
I
fertilizer. organic matt'"" soil
"....,.
"'-. I'II
/rA~ /
~ /
'''''oe'--
Figure 2. Soil structure
•
~
Management of Horticultural Crops
48
In a prismatic structure, movement of the water in the soil is predominantly vertical and therefore the supply of water to the plant roots is usually poor. Unlike texture, soil structure is not permanent. By means of cultivation practices (ploughing, ridging, etc.), the farmer tries to obtain a granular topsoil structure for his fields. GRANULAR
°6666b6b~ rapid flow
PRISMATIC
moderate flow
BLOCKY
moderate flow
MASSIVE
slow flow
Figure 3. Some examples of soil structures
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Crop Irrigation Management
Entry of Water into the Soil
The infiltration process When rain or irrigation water is supplied to a field, it seeps into the soil. This process is called infiltration. Infiltration can be visualised by pouring water into a glass filled with dry powdered soil, slightly tamped. The water seeps into the soil; the colour of the soil becomes darker as it is wetted.
Infiltration rate Repeat the previous test, this time with two glasses. One is filled with dry sand and the other is filled with dry clay. The infiltration of water into the sand is faster than into the clay. The sand is said to have a higher infiltration rate. The infiltration rate of a soil is the velocity at which water can seep into it. It is commonly measured by the depth (in mm) of the water layer that the soil can absorb in an hour. An infiltration rate of 15 mm/hour means that a water layer of 15 mm on the surface of the soil, will take one hour to infiltrate. A range of values for infiltration rates is given below: Low infiltration rate
less than 15 mm/hour
medium infiltration rate
15 to 50 mm/hour
high infiltration rate
more than 50 mm/hour
Factors influencing the infiltration rate The infiltration rate of a soil depends on factors that are constant, such as the soil texture. It also depends on factors that vary, such as the soil moisture content. i)
Soil texture: Coarse textured soils have mainly large particles in between which there are large pores. On the other hand, fine textured soils have mainly small particles in between which there are small pores. In coarse soils, the rain or irrigation water enters and moves more easily into larger pores; it takes less time for the water to infiltrate into the soil. In other words, infiltration rate is higher for coarse textured soils than for fine textured soils.
ii)
The soil moisture content: The water infiltrates faster (higher infiltration rate) when the soil is dry, than when it is wet. As a consequence, when irrigation water is applied to a field, the water at first infiltrates easily, but as the soil becomes wet, the infiltration rate decreases.
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iii) The soil structure: Generally speaking, water infiltrates quickly (high infiltration rate)
into granular soils but very slowly (low infiltration rate) into massive and compact soils. Because the fanner can influence the soil structure (by means of cultural practices), he can also change the infiltration rate of hi..; soil. SOIL MOISTURE CONDITIONS
Soil Moisture Content
The soil moisture content indicates the amount of water present in the soil. It is commonly expressed as the amount of water (in mm of water depth) present in a depth of one metre of soil. For example: when an amount of water (in mm of water depth) of 150 mm is present in a depth of one metre of soil, the soil moisture content is 150 mm/m.
150mmI~' t + t t
T
1
r.
Ani.l moi.U:.UTt;! ·con:.el1t 150 :rn./m
,--"",-"=","= ="-",,,,=,-,,,
Figure 4. A"soil moisture content of 150 mmlm
The soil moisture conte!,l~ can also be expressed in percent of volume. In the example above, 1 m 3 of soil (e.g. with a depth of 1 m, and a surface area of 1 m 2) contains 0.150 m3 of water (e.g. with a depth of 150 mm = 0.150 m and a surface area of 1 m 2). This results in a soil moisture content in volume percent of: 0.150 1m
;n
3
x 100% = 15%
Thus, a moisture content of 100 mm/m corresponds to a moisture content of 10 volume percent. Saturation
During a rain shower or irrigation application, the soil pores will fill with water. If all soil pores are filled with water the soil is said to be saturated. There is no air left in the
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soil. It is easy to determine in the field if a soil is saturated. If a handful of saturated soil is squeezed, some (muddy) water will run between the fingers. Plants need air and water in the soil. At saturation, no air is present and the plant will suffer. Many crops cannot withstand saturated soil conditions for a period of more than 2-5 days. Rice is one of the exceptions to this rule. The period of saturation of the topsoil usually does not last long. After the rain or the irrigation has stopped, part of the water present in the larger pores will move downward. This process is called drainage or percolation. The water drained from the pores is replaced by air. In coarse textured (sandy) soils, drainage is completed within a period of a few hours. In fine textured (clayey) soils, drainage may take some (2-3) days. Field Capacity
After the drainage has stopped, the large soil pores are filled with both air and water while the smaller pores are still full of water. At this stage, the soil is said to be at field capacity. At field capacity, the water and air contents of the soil are considered to be ideal for crop growth. Permanent Wilting Point
Little by little, the water stored in the soil is taken up by the plant roots or evaporated from the topsoil into the atmosphere. If no additional water is supplied to .the soil, it gradually dries out. The dryer the soil becomes, the more tightly the remaining water is retained and the more difficult it is for the plant roots to extract it. At a certain stage, the uptake of water is not sufficient to meet the plant's needs. The plant looses freshness and wilts; the leaves change colour from green to yellow. Finally the plant dies. The soil water content at the stage where the plant dies, is called permanent wilting point. The soil still contains some water, but it is too difficult for the roots to suck it from the soil. AVAILABLE WATER CONTENT
The soil can be compared to a water reservoir for the plants. When the soil is saturated, the reservoir is full. However, some water drains rapidly below the rootzone before the plant can use it. When this water has drained away, the soil is at field capacity. The plant roots draw water from what remains in the reservoir. When the soil reaches permanent wilting point, the remaining water is no longer available to the plant. The amount of water actually available to the plant is the amount of water stored in. the soil at field s:apacity minus the water that will remain in the soil at permanent wilting point.
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The available water content depends greatly on the soil texture and structure. A range of values for different types of soil is given in the following table. Soil
Available water content in mm water depth per m soil depth (mmlm)
sand loam clay
25 to 100 100 to 175 175 to 250
The field capacity, permanent wilting point (PWP) and available water content are called the soil moisture characteristics. They are constant for a given soil, but vary widely from one type of soil to another. GROUNDWATER TABLE
Part of the water applied to the soil surface drains below the rootzone and feeds deeper soil layers which are permanently saturated; the top of the saturated layer is called groundwater table or sometimes just water table.
Figure 5. The groundwater table
Depth of the Groundwater Table
The depth of the groundwater table varies greatly from place to place, mainly due to changes in topography of the area. In one particular place or field, the depth of the groundwater table may vary in time. Following heavy rainfall or irrigation, the groundwater table rises. It may even reach and saturate the rootzone. If prolonged, this situation can be disastrous for crops which cannot resist "wet feet" for a long period. Where the groundwater table appears at the surface, it is called an open groundwater table. This is the case in swampy areas.
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Crop Irrigation Management
Figure 6. Variations in depth of the groundwater table
The groundwater table can also be very deep and distant from the rootzone, for example following a prolonged dry period. To keep rootzone moist, irrigation is then necessary.
Perched groundwater table A perched groundwater layer can be found on top of an impermeable layer rather close to the surface (20 to 100 cm). It covers usually a limited area. 1he top of the perched water layer is called the perched groundwater table. The impermeable layer separates the perched groundwater layer from the more deeply located groundwater table.
Figure 7. A perched groundwater table
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Management of Horticultural Crops
Soil with an impermeable layer not far below the rootzone should be irrigated with precaution, because in the case of over irrigation (too much irrigation), the perched water table may rise rapidly.
Capillary rise So far, it has been explained that water can move downward, as well as horizontally (or laterally). In addition, water can move upward. If a piece of tissue is dipped in water, the water is sucked upward by the tissue.
The same process happens with a groundwater table and the soil above it. The groundwater can be sucked upward by the soil through very small pores that are called capillars. This process is called capillary rise. In fine textured soil (clay), the upward movement of water is slow but covers a long distance. On the other hand, in coarse textured soil (sand), the upward movement of the water is quick but covers only a short distance. Soil texture coarse (sand) medium fine (clay)
Capillary rise (in em) 20 to SO em 50 to 80 em more than 80 em up to several metres
Soil Erosion by Water Erosion is the transport of soil from one place to another. Climatic factors such as wind and rain can cause erosion, but also under irrigation it may occur. Over a short period, the process of erosion is almost invisible. However, it can be continuous and the whole fertile top layer of a field may disappear within a few years. Soil erosion by water depends on: the slope: steep, sloping fields are more exposed to erosion; the soil structure: light soils are more sensitive to erosion; the volume or rate of flow of surface runoff water: larger or rapid flows induce more erosion. Erosion is usually heaviest during the early part of irrigation, especially when irrigating on slopes. The dry surface soil, sometimes loosened by cultivation, is easily removed by flowing water. After the first irrigation, the soil is .moist and settles down, so erosion is reduced. Newly irrigated areas are more sensitive to erosion, especially in their early stages. There are two main types of erosion caused by water: sheet erosion and gully erosion. They are often combined.
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Sheet erosion Sheet erosion is the even removal of a very thin layer or "sheet" of topsoil from sloping land. It occurs over large areas of land and causes most of the soil losses. The signs of sheet erosion are: only a thin layer of topsoil; or the subsoil is partly exposed; sometimes even parent rock is exposed; quite large amounts of coarse sand, gravel and pebbles in the arable layer, the finer material has been removed; exposure of the roots; deposit of eroded material at the foot of the slope. Gully erosion
Gully erosion is defined as the removal
All crops need water to grow and produce yields. The most important source of water for crop growth is rainfall. When rainfall is insufficient, irrigation water may be supplied to guarantee a good harvest. One of the main problems of the irrigator is to know the amount of water that has to be applied to the field to meet the water needs of the crops; in other words the irrigation requirement needs to be determined. Too much water means a waste of water which is so precious in arid countries. It can also lead to a rise of the groundwater table and an undesirable saturation of the rootzone. Too little water during the growing season causes the plants to wilt. Long periods during which the water supply is insufficient, result in loss of yield or even crop failure. In addition, the irrigation requirement needs to be determined for proper design of the irrigation system and for establishment of the irrigation schedules. Rainfall
The primary source of water for agricultural production, for large parts of the world, is rainfall .or precipitation. Rainfall is characterised by its amount, intensity and distribution in time.
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Amount of rainfall
Imagine an open square container, 1 m wide, 1 m long and 0.5 m high. (Figure 8)
/ /
"
/ /
/
I' I'
=1m
l
Figure 8. An open container to collect rainwater
This container is placed horizontally on an open area in a field (Fig 9).
i
I
....
~
l
.•...•
~.
l j'/.(:,.~.; jiP'! ' •
Figure 9. Container placed in the field
During a rain shower, the container collects the water. Suppose that when the rain stops, the depth of water contained in the pan is 10 mm. The volume of water collected in the pan is: V (m3) = I (m) x w (m) x d (m) = 1 m x 1 m x 0.010 m = 0.01 m 3 or 10 litres
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It can be assumed that the surrounding field has also received an uniform water depth of 10 nun (Fig 10).
--fjr / .I
.I
!/
I d=
lOmmI
!
I
~-------------'
'"
I
w -= 1 m
/
_L
j
Figure 10. 10 mm rainwater collected in the container
--<...,-> . ----- ..........
L/" t
'
ralntali of 10 mm
"\
">-- -_/-----../
t;( ttJ
~
'\. ,J
t
./
Figure 11. 10 mm rainfall on the field
In terms of volume, with a rainfall of 10 mm, every square metre of the field receives 0.01 m, or 10 litres, of rain water. With a rainfall of 1 mm, every square metre receives 1 litre of rain water. A rainfall of 1 mm supplies 0.001 m~, or 1 litre of water to each square metre of the field. Thus 1 ha receives 10 000 litres. Rainfall distribution
Suppose that during one month, a certain area receives a total amount of rain water of
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100 mm (100 mm/month). For crop growth, the distribution of the various showers during this month is important. Suppose that the rainwater falls during two showers of 50 mm each, one at the beginning of the month and the other one at the end of the month. In between these two showers, the crop undergoes a long dry period and may even wilt. Irrigation during this period is then required. On the other hand, if the rainwater is supplied regularly by little showers, evenly distributed over the month, adequate soil moisture is continuously maintained and irrigation might not be required. Not only the rainfall distribution within a month is important. It is also important to look into the rainfall distribution over the years. Suppose that in a certain area the average rainfall in May is 150 mm and that this amount is just sufficient to satisfy the water need of the crops during this month. You may however find that, in this area, the rainfall in an exceptionally dry year is only 75 mm, while in a wet year the rainfall is 225 mm. In a dry year it would thus be necessary to irrigate the crops in May, while in an average year or a wet year, irrigation is not needed. Effective rainfall When rain water «1) in Figure 12) falls on the soil surface, some of it infiltrates into the soil (2), some stagnates on the surface (3), while some flows over the surface as runoff (4). When the rainfall stops, some of the water stagnating on the surface (3) evaporates to the atmosphere (5), while the rest slowly infiltrates into the soil (6). From all the water that infiltrates into the soil «2) and (6», some percolates below the rootzone (7), while the rest remains stored in the rootzone (8).
Figure 12. Effective rainfall (8)
= (1)
- (4) - (5) - (7)
In other words, the effective rainfall (8) is the total rainfall (1) minus runoff (4) minus evaporation (5) and minus deep percolation (7); only the water retained in the root zone
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Crop Irrigation Management
(8) can be used by the plants, and represents what is called the effective part of the rainwater. The term effective rainfall is used to define this fraction of the total amount of rainwater useful for meeting the water need of the crops.
Factors influencing effective rainfall: Many factors influence the amount of the effective rainfall. There are factors which the farmer cannot influence (e.g. the climate and the soil texture) and those which the farmer can influence (e.g. the soil structure). a) Climate: The climate determines the amount, intensity and distribution of rainfall which have direct influence on the effective rainfall. b) Soil texture: In coarse textured soil, water infiltrates quickly but a large part of it percolates below the rootzone. In fine textured soil, the water infiltrates slowly, but much more water is kept in the rootzone than in coarse textured soil. c) Soil structure: The condition of the soil structure greatly influences the infiltration rate and therefore the effective rainfall. A favourable soil structure can be obtained by cultural practices (e.g. ploughing, mulching, ridging, etc.). d) Depth of the rootzone: Soil water stored in deep layers can be used by the plants only when roots penetrate to that depth. The depth of root penetration is primarily dependent on the type of crop, but also on the type of soil. The thicker the rootzone, the more water available to the plant. deep rooting system
shallow rooting system
"\ j
I
_~/_/
~-
~"-I-h.-wa-te-rr--'-~~~I~" stored in
~~t~'~
this layeis directly available to the plant
Figure 13. Effective rainfall and depth of the rootzone
-
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e) Topography: On steep sloping areas, because of high runoff, the water has less time to infiltrate than in rather flat areas. The effective rainfall is thus lower in sloping areas. £) Initial soil moisture content: For a given soil, the infiltration rate is higher when
the soil is dry than when it is moist. This means that for a rain shower occurring shortly after a previous shower or irrigation, the infiltration rate is lower and the surface runoff higher. g) Irrigation methods: There are different methods of irrigation and each method has a specific influence on the effective rainfall. In basin irrigation there is no surface runoff. All the rainwater is trapped in the basin and has time to infiltrate. In inclined border and furrow irrigation, the runoff is relatively large. At the lower end of the field the runoff water is collected in a field drain and carried away. Thus the effective rainfall under border or furrow irrigation is lower than under basin irrigation. In contour furrow irrigation there is very little or no slope in the direction of the furrow and thus runoff is limited; the runoff over the cross slope is also limited as the water is caught by the ridges. This results in a relatively high effective rainfall, compared to inclined border or furrow irrigation. Evapotranspiration
Imagine the same open container as used for the collection of rain water, but this time with a depth of 10 mm of water in it; leave the container in the field for 24 hours. Make sure that it does not rain during those 24 hours. At the end of the 24 hours, part of the water originally in the container has evaporated. If only 6 mm of water depth ' remains in the container, then the evaporation during this day was 10 - 6 = 4 mm. Some water from the soil in the field surrounding the container has also evaporated during the day. But it would be wrong to assume that the evaporation from the container is the same as the evaporation from the soil. In fact, evaporation from the soil surface . is at most equal but usually considerably less than evaporation from an open water surface.
Transpiration The plant roots suck or extract water from the soil to live and grow. The main part of this water does not remain in the plant, but escapes to the atmosphere as vapour through the plant's leaves and stems. This process is called transpiration of the plant. Transpiration happens mairily during the day time. The amount of water used by the plants for transpiration can, like evaporation, be expressed in millimetres of water per day (mm/day). Note that a day has 24 hours.
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Evapotranspiration The evapotranspiration of a crop is the total amount of soil water used for transpiration by the plants and evaporation from the surrounding soil surface. In other words, the crop evapotranspiration represents the amount of water utilised by the crop and its environment. The evapotranspiration is commonly expressed in millimetres of water used per day (mm/day) or per week (mm/week) or per month (mm/month). IRRIGATION SYSTEM
The irrigation system consists of a (main) intake structure or (main) pumping station, a conveyance system, a distribution system, a field application system, and a drainage system. The (main) intake structure, or (main) pumping station, directs water from the source of supply, such as a reservoir or a river, into the irrigation system. The conveyance system assures the transport of water from the main intake structure or main pumping station up to the field ditches. The distribution system assures the transport of water through field ditches to the irrigated fields. The field application system assures the lransport of water within the fields. The drainage system removes the excess water (caused by rainfall and/or irrigation) from the fields. Main intake structure and pumping station
Main intake structure The intake structure is built at the entry to the irrigation system. Its purpose is to direct water from the original source of supply (lake, river, reservoir etc.) into the irrigation system.
Figure 14. An intake struchtre
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Pumping station
In some cases, the irrigation water source lies below the level of the irrigated fields. Then
a pump must be used to supply water to the irrigation system. ------~--;>-
..
-~
---~
..
; ;-'
Figure 15. A pumping station
There are several types of pumps, but the most commonly used in irrigation is the centrifugal pump. The centrifugal pump consists of a case in which an element, called an impeller, rotates driven by a motor. Water enters the case at the center, through the suction pipe. The water is immediately caught by the rapidly rotating impeller and expelled through the discharge pipe. The centrifugal pump will only operate when the case is completely filled with water. Conveyance and distribution system
The conveyance and distribution systems consist of canals transporting the water through the whole irrigation system. Canal structures are required for the control and measurement of the water flow. Open canals
An open canal, channel, or ditch, is an open waterway whose purpose is to carry water from one place to another. Channels and canals refer to main waterways supplying water to one or more farms. Field ditches have smaller dimensions and convey water from the farm entrance to the irrigated fields. Canal characteristics
According to the shape of their cross-section, canals are called rectangular (a), triangular (b), trapezoidal (c), circular (d), parabolic (e), and irregular or natural (f).
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The most commonly used canal cross-section in irrigation and drainage, is the trapezoidal cross-section. For the purposes of this publication, only this type of canal will be considered. The freeboard of the canal is the height of the bank above the highest water level anticipated. It is required to guard against overtopping by waves or unexpected rises in the water level. The side slope of the canal is expressed as ratio, namely the vertical distance or height to the horizontal distance or width. For example, if the side slope of the canal has a ratio of 1:2 (one to two), this means that the horizontal distance (w) is two times the vertical distance (h). The bottom slope of the canal does not appear on the drawing of the cross-section but on the longitudinal section. It is commonly expressed in percent or per mil. Earthen canals
Earthen canals are simply dug in the ground and the bank is made up from the removed earth. The disadvantages of earthen cmals are the risk of the side slopes collapsing and the water loss due to seepage. They also require continuous maintenance in order to contr?l weed growth and to repair damage done by livestock and rodents. Lined canals
Earthen canals can be lined with impermeable materials to prevent excessive seepage and growth of weeds. Lining canals is also an effective way to control canal bottom and bank erosion. The materials mostly used for canal lining are concrete (in precast slabs or cast in place), brick or rock masonry and asphaltic concrete (a mixture of sand, gravel and asphalt). The construction cost is much higher than for earthen canals. Maintenance is reduced for lined canals, but skilled labour is required.
Canal structures The flow of irrigation water in the canals must always be under control. For this purpose, canal structures are required. They help regulate the flow and deliver the correct amount of water to the different branches of the system and onward to the irrigated fields. There are four main types of structures: erosion control structures, distribution control structures, crossing structures and water measurement structures.
i) Erosion control structures a. Canal erosion
Canal bottom slope and water velocity are closely related, as the following example will show.
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A cardboard sheet is lifted on one side 2 cm from the ground. A small ball is placed at the edge of the lifted side of the sheet. It starts rolling downward, following the slope direction. The sheet edge is now lifted 5 cm from the ground, creating a steeper slope. The same ball placed on the top edge of the sheet rolls downward, but this time much faster. The steeper the slope, the higher the velocity of the ball. Water poured on the top edge of the sheet reacts exactly the same as the ball. It flows downward and the steeper the slope, the higher the velocity of the flow. Water flowing in steep canals can reach very high velocities. Soil particles along the bottom and banks of an earthen canal are then lifted, carried away by the water flow, and deposited downstream where they may block the canal and silt up structures. The canal is said to be under erosion; the banks might eventually collapse. b) Drop structures and chutes
Drop structures or chutes are required to reduce the bottom slope of canals lying on steeply sloping land in order to avoid high velocity of the flow and risk of erosion. These structures permit the canal to be constructed as a series of relatively flat sections, each at a different elevation.
Figure 16. Longitudinal section of a series of drop structures
Drop structures take the water abruptly from a higher section of the canal to a lower one. In a chute, the water dops not drop freely but is carried through a steep, lined canal section. Chutes are used where there are big differences in the elevation of the canal. ii) Distribution control structures
Distribution control structures are required for easy and accurate water distribution within the irrigation system and on the farm.
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Crop Irrigation Management
a) Division boxes
Division boxes are used to divide or direct the flow of water between two or more canals or ditches. Water enters the box through an opening on one side and flows out through openings on the other sides. These openings are equipped with gates.
Figure 17. A division box with three gates
b) Turnouts
Turnouts are constructed in the bank of a canal. They divert part of the water from the canal to a smaller one. Turnouts can be concrete structures, or pipe structures. c)
Checks
To divert water from the field ditch to the field, it is often necessary to raise the water level in the ditch. Checks are structures placed across the ditch to block it temporarily and to raise the upstream water level. Checks can be permanent structures or portable.
iii) Crossing structures It is often necessary to carry irrigation water across roads, hillsides and natural depressions. Crossing structures, such as flumes, culverts and inverted siphons, are then required. a) Flumes
Flumes are used to carry irrigation water across gullies, ravines or other natural
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depressions. They are open canals made of wood (bamboo), metal or concrete which often need to be supported by pillars. b) Culverts
Culverts are used to carry the water across roads. The structure consists of masonry or concrete headwalls at the inlet and outlet connected by a buried pipeline.
Figure 18. A culvert c) Inverted siphons
When water has to be carried across a road which is at the same level as or below the canal bottom, an inverted siphon is used instead of a culvert. The structure consists of an inlet and outlet connected by a pipeline. Inverted siphons are also used to carry water across wide depressions.
Figure 19. An inverted siphon
67
Crop Irrigation Management
ivY Water measurement structures
The principal objective of measuring irrigation water is to permit efficient distribution and application. By measuring the flow of water, a farmer knows how much water is applied during each irrigation. In irrigation schemes where water costs are charged to the farmer, water measurement provides a basis for estimating water charges. The most commonly used water measuring structures are weirs and flumes. In these structures, the water depth is read on a scale which is part of the structure. Using this reading, the flow-rate is then computed from standard formulas or obtained from standard tables prepared specially for the structure. a) Weirs In its simplest form, a weir consists of a wall of timber, metal or concrete with an opening
with fixed dimensions cut in its edge. The opening, called a notch, may be rectangular, trapezoidal or triangular.
A RECTANGULAR WEIR
A TRIANGULAR WEIR
A TRAPEZOIDAL WEIR
Figure 20. Some examples of weirs
b) Parshall flumes
The Parshall flume consists of a metal or concrete channel structure with three main sections: (1) a converging section at the upstream end, leading to (2) a constricted or
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throat section and (3) a diverging section at the downstream end. Depending on the flow condition, the water depth readings are taken on one scale only or on both scales simultaneously. c) Cllt-throat flume
The cut-throat flume is similar to the Parshall flume, but has no throat section, only converging and diverging sections. Unlike the Parshall flume, the cut-throat flume has a flat bottom. Because it is easier to construct and install, the cut-throat flume is often preferred to the Parshall flume. Field Application Systems
There are many methods of applying water to the field. The simplest one consists of bringing water from the source of supply, such as a well, to each plant with a bucket or a water-can. This is a very time-consuming method and it involves quite heavy work. However, it can be used successfully to irrigate small plots of land, such as vegetable gardens, that are in the neighbourhood of a water source. More sophisticated methods of water application are used in larger irrigation systems. There are three basic methods: surface irrigation, sprinkler irrigation and drip irrigation.
Surface irrigation Surface irrigation is the application of water to the fields at ground level. Either the entire field is flooded or the water is directed into furrows or borders. i)
Furrow irrigation: Furrows are narrow ditches dug on the field between the rows of crops. The water runs along them as it moves down the slope of the field.
Figure 21. Water flows into the furrows through openings in the bank
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69
The water flows from the field ditch into the furrows by opening up the bank or dyke of the ditch or by means of syphons or spiles. Siphons are small curved pipes that deliver water over the ditch bank. Spiles are small pipes buried in the ditch bank.
Figure 22. The use of siphons
ii) Border irrigation: In border irrigation, the field to be irrigated is divided into strips (also called borders or borderstrips) by parallel dykes or border ridges.
Figure 23. The use of spiles
The water is released from the field ditch onto the border through gate structures called outlets. The water can also be released by means of siphons or spiles. The sheet of flowing water moves down the slope of the border, guided by the border ridges.
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Management of Horticultural Crops
iii) Basin irrigation: Basins are horizontal, flat plots of land, surrounded by small dykes or bunds. The banks prevent the water from flowing to the surrounding fields. Basin irrigation is commonly used for rice grown on flat lands or in terraces on hillsides. Trees can also be grown in basins, where one tree usually is located in the centre of a small basin.
Sprinkler irrigation With sprinkler irrigation, artificial rainfall is created. The water is led to the field through a pipe system in which the water is under pressure. The spraying is accomplished by using several rotating sprinkler heads or spray nozzles or a single gun type sprinkler.
Drip irrigation In drip irrigation, also called trickle irrigation, the water is led to the field through a pipe
system. On the field, next to the row of plants or trees, a tube is installed. At regular intervals, near the plants or trees, a hole is made in the tube and equipped with an emitter. The water is supplied slowly, drop by drop, to the plants through these emitters. Drainage System
A drainage system is necessary to remove excess water from the irrigated land. This excess water may be e.g. waste water from irrigation or surface runoff from rainfall. It may also include leakage or seepage water from the distribution system. Excess surface water is removed through shallow open drains. Excess groundwater is removed through deep open drains or underground pipes. DRAINAGE
Need for drainage
During rain or irrigation, the fields become wet. The water infiltrates into the soil and is stored in its pores. When all the pores are filled with water, the soil is said to be saturated and no more water can be absorbed; when rain or irrigation continues, pools may form on the soil surface. Part of the water present in the saturated upper soil layers flows downward into deeper layers and is replaced by water infiltrating from the surface pools. When there is no more water left on the soil surface, the downward flow continues for a while and air re-enters in the pores of the soil. This soil is not saturated anymore. However, saturation may have lasted too long for the plants' health. Plant roots require air as well as water and most plants cannot withstand saturated soil for long periods (rice is an exception).
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Besides damage to the crop, a very wet soil makes the use of machinery difficult, jf not impossible.
Figure 24. During heavy rainfall the upper soil layers become saturated and pools may form. Water percolates to deeper layers and infiltrates from the pools.
The water flowing from the saturated soil downward to deeper layers, feeds the groundwater reservoir. As a result, the groundwater level (often called groundwater table or simply water table) rises. Following heavy rainfall or continuous over-irrigation, the groundwater table may even reach and saturate part of the rootzone. Again, if this situation lasts too long, the plants may suffer. Measures to control the rise of the water table are thus necessary. The removal of excess water either from the ground surface or from the rootzone, is called drainage. Excess water may be caused by rainfall or by using too much irrigation water, but may also haxe other origins such as canal seepage or floods. In very dry areas there is often accumulation of salts in the soil. Most crops do not grow well on salty soil. Salts can be washed out by percolating irrigation water through the rootzone of the crops. To achieve sufficient percolation, farmers will apply more water to the field than the crops need. But the salty percolation water will cause the water table to rise. Drainage to control the water table, therefore, also serves to control the salinity of the soil.
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Different Types of Drainage
Drainage can be either natural or artificial. Many areas have some natural drainage; this means that excess water flows from the farmers' fields to swamps or to lakes and rivers. Natural drainage, however, is often inadequate and artificial or man-made drainage is required. There are two types of artificial drainage: surface drainage and subsurface drainage.
Surface drainage Surface drainage is the removal of excess water from the surface of the land. This is normally accomplished by shallow ditches, also called open drains. The shallow ditches discharge into larger and deeper collector drains. In order to facilitate the flow of excess water toward the drains, the field is given an artificial slope by means of land grading.
Subsurface drainage Subsurface drainage is the removal of water from the rootzone. It is' accomplished by dl>Cp open drains or buried pipe drains. i)
Deep open drains: The excess water from the rootzone flows into the open drains. The dis·advantage of this type of subsurface drainage is that it makes the use of machinery difficult.
Figure 25. Control of the groundwater table by means of deep open drains
ii)
Pipe drains: Pipe drains are buried pipes with openings through which the soil water can enter. The pipes convey the water to a collector drain.
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Drain pipes are made of clay, concrete or plastic. They are usually placed in trenches by machines. In clay and concrete pipes (usually 30 cm long and 5 - 10 em in diameter) drainage water enters the pipes through the joints.·Flexible plastic drains are much longer (up to 200 in) and the water enters through perforations distributed over the entire length of the pipe. iii) · Deep open drains versus pipe drains: Open drains use land that otherwise could be used
for crops. They restrict the use of machines. They also require a large number of bridges and culverts for road crossings and access to the fields. Open drains require frequent maintenance (weed control, repairs, etc.).
Figure 26. Control of the groundwater table by means of buried pipes
. In contrast to open drains, buried pipes cause no loss of cultivable land and maintenance requirements .are very limited. The installation costs, however, of pipe drains may be higher due to the materials, the equipment and the skilled manpower involved. SALTY SOILS
Salinisation .
A soil may be rich in salts because the parent rock from which it was formed contains salts. Sea water is another source of salts in low-lying areas along the coast. A very common source of salts in irrigated soils is the irrigation water itself. Most irrigation waters contain some salts. After irrigation, the water added to the soil is used by the crop or evaporates directly from the moist soil. The salt, however, is left 'behind in the soil. If not removed, it accumulates in the soil; this process is called salinisation. Very salty soils are sometimes recognisable by a white layer of dry salt on the soil surface.
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Figure 27. Salinization, caused by salty irrigation water
Salty groundwater may also contribute to salinisation. When the water table rises (e.g. following irrigation in the absence of proper drainage), the salty groundwater may reach the upper soil layers and, thus, supply salts to the rootzone. Soils that contain a harmful amount of salt are often referred to as salty or saline soils. Soil, or water, that has a high content of salt is said to have a high salinity. Water salinity
Water salinity is the amount of salt contained in the water. It is also called tht.: "'salt concentration" and may be expressed in grams of salt per litre of water (grams/litre or gil), or in milligrams per litre. However, . the salinity of both water and soil is easily measured by means of an electrical device. It is then expressed in terms of electrical conductivity: millirnhos/cm or rnicrornhos/cm. A salt concentration of 1 gram per litre is about 1.5 millirnhos/cm. Thus a concentration of 3 grams per litre will be about the same as 4.5 millirnhos/cm. Soil salinity
The salt concentration in the water extracted from a saturated soil (called saturation extract) defines the salinity of this soil. If this water contains less than 3 grams of salt per litre, the soil is said to be non saline. If the salt concentration of the saturation extract contains more than 12 gil, the soil is said to be highly saline.
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Salt concentration of the soil water (saturation extract) in gil 0-3
Salinity
in millimhoslcm
o - 4.5
3-6
4.5 - 9 9 - 18 more than 18
6 - 12
more than 12
non saline slightly saline medium saline highly saline
Crops and saline soils
Most crops do not grow well on soils that contain salts. One reason is that salt causes a reduction in the rate and amount of water that the plant roots can take up from the soil. Also, some salts are toxic to plants when present in high concentration.
o
o
o
o
Figure 28. A high salt concentration in the soil is hannful for the plants as the water uptake is reduced
Some plants are more tolerant to a high salt concentration than others. Some examples are given in the follwing table. The highly tolerant crops can withstand a salt concentration of the saturation extract up to 10 gil. The moderately tolerant crops can withstand salt concentration up to 5 gil. The limit of the sensitive group is about 2.5 g! . .
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Highly tolerant Date palm Barley Sugarbeet Cotton Asparagus Spinach
Moderately tolerant Wheat Tomato Oats Alfalfa Rice
Maize Flax Potatoes Carrot Onion Cucumber Pomegranate Fig Olive Grape
Sensitive Red clover Peas Beans Sugarcane Pear Apple Orange Prune Plum Almond Apricot Peach
Sodicity Salty soils usually contain several types of salt. One of these is sodium salt. Where the concentration of sodium salts is high relative to other types of salt, a sodie soil may develop. Sodie soils are characterised by a poor soil structure: they have a low infiltration rate, they are poorly aerated and difficult to cultivate. Thus, sodie soils adversely affect the plants' growth. Numerous areas in the world are naturally saline or sodie or have become saline due to improper irrigation practices. Crop growth on many of these is poor. However, their productivity can be improved by a number of measures. Improvement of a saline soil implies the reduction of the salt concentration of the soil to a level that is not harmful to the crops. To that end, more water is applied to the field than is required for crop growth. This additional water infiltrates into the soil and percolates through the rootzone. During percolation, it takes up part of the salts in the soil and takes these along to deeper soil layers. In fact, the water washes the salts out of the rootzone. This washing process is called leaching (Figure 29). The additional water required for leaching must be removed from the rootzone by means of a subsurface drainage system . If not removed, it could cause a rise of the groundwater table which would bring the salts back ·into the rootzone. Thus, improvement of saline soils includes, essentially, leaching and sub-surface drainage. Improvement of sodic soils implies the reduction of the amount of sodium present in the soil. This is done in two stages. Firstly, chemicals (such as gypsum), which are
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rich in calcium, are mixed with the soil; the calcium replaces the sodium. Then, the replaced sodium is leached from the rootzone by irrigation water.
Figure 29. Leaching of salts
Prevention of salinization
Soils will become salty if salts are allowed to accumulate. Proper irrigation management and adequate drainage are not only important measures for the improvement of salty soils, they are also essential for the prevention of salinization. The suitability of water for irrigation depends on the amount and the type of salt the irrigation water contains. The higher the salt concentration of the irrigation water, the greater the risk of salinization. The type of salt in the irrigation water will influence the risk of developing sodicity: the higher the concentration of sodium preset;1t in the irrigation water (particularly compared to other soils), the higher the risk.
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Irrigation system~ are never fully efficient. Some water is always lost in canals ana on the farmers' fields. Part of this seeps into the soil. While this will help leach salt out of the rootzone, it will also contribute to a rise of the water table; a high water table is risky because it may cause the salts to return to the rootzone. Therefore, both the water losses and the water table must be strictly controlled. This requires careful management of the irrigation ~ system and a good subsurface drainage system. REFERENCES
Dillehay TO, Eling HH J~ Rossen J. 2005. "Preceramic irrigation canals in the Peruvian Andes". Proceedings of the National Academy of Sciences 102 (47): 17241-4. Frenken, K. 2005 Irrigation in Africa in figures - AQUASTAT Survey - 2005, Food and Agriculture Organization of the United Nations. Rodda, J. c. and Ubertini, Lucio 2004. The Basis of Civilization - Water Science? International Association of Hydrological Sciences. Snyder, R. L.; Melo-Abreu, J. P. 2005. Frost protection: fundamentals, practice, and economics - Volume 1, Food and AgricUlture Organization of the United Nations. . Williams, J. F.; S. R. Roberts, J. E. Hill, S. C. Scardaci, and G. Tibbits. "Managing Water for Weed Control in Rice". UC Davis, Department of Plant Sciences.
4 Organic Farming and Management
The term "organic agriculture" refers to a process that uses methods respectful of the environment from the production stages through handling and processing. Organic production is not merely concerned with a product, but also with the whole system used to produce and deliver the product to the ultimate consumer. Two main sources of general principles and requirements "'pply to organic agriculture at the international level. One is the Codex Alimentarius Guidelines for the Production, Processing, Labelling and Marketing of Organically Produced Foods: According to Codex, "Organic agriculture is a holistic production management system which promotes and enhances ecosystem health, including biological cycles and soil biological activity. Organic agriculture is based on minimising the use of external inputs, avoiding the use of synthetic fertilisers and pesticides. Organic agriculture practices cannot ensure that products are completely free of residues, due to general environmental pollution. However, methods are used to minimise pollution of air, soil and water. Organic food handlers, processors and retailers adhere to standards to maintain the integrity of organic agriculture products. The primary goal of organic agriculture is to optimise the health and productivity of interdependent communities of soil life, plants, animals and people." In contrast to food labelled as "environmentally-friendly", "green" or "free-range", the label "organic" denotes compiiance with specific production and processing methods. Most synthetic pesticides and fertilisers, and all synthetic preservatives, genetically modified organisms, sewage sludge and irradiation are prohibited in all existing organic agriculture standards. Adherence to organic agriculture standards, including consumer protection against fraudulent practices, is ensured through inspection and certification. Most industrialised countries have regulations governing food labelled as "organic". Other terms also used are, depending on th~ language, "biological" or "ecological".
Organic agriculture principles are consonant with principles of biodynamic agriculture and permaculture. Started by Rudolf Steiner in 1924, biodynamic agriculture
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embraces holistic and spiritual understanding of nature and the farm within it, where the farm is a self-contained evolving organism which keeps external inputs to a minimum: biodynamic preparations are used and requirements include, among others, harmony of cultivation with cosmic rhythms, fair trade and the promotion of associative economic relations between producers, processors, traders and consumers. Certification requirements of biodynamic agriculture (labelled under the Demeter International network in Africa, America, Australia and Europe) include many organic standards, which are recognised under the United Register of Organic Food Standards and governmental organic aid schemes. In the late 1970s, the ecologist Bill Mollison developed the concept of "permaculture"
as an interdisciplinary earth science. Permaculture is a landscape and social design system that works to conserve energy on-farm or to generate more energy than it consumes. Care for natural assemblies, rehabilitation of degraded land and local selfreliance are central to permaculture. Permaculture does not have distinct certification but this management approach is embraced by organic agriculture. I
"Organic agriculture" is not limited to certified organic farms and prodJcts but includes all productive agricultural systems that use natural processes, rather than external inputs, to enhance agricultural productivity. Organic farmers adopt practices to conserve resources, enhance biodiversity, and maintain the ecosystem for sustainable production. This practice is often but not always oriented towards the market for food labelled as organic. Those who seek to label and market their foods as organic will usually seek certification-almost certainly if they grow to export. However, many farmers practise organic techniques without seeking or receiving the premium price given to organic food in some markets. This includes many traditional farming systems found in developing countries. Traditional agriculture includes management practices that have evolved through centuries to create agricultural systems adapted to local environmental and cultural conditions. Owing to their nature, traditional systems do not use synthetic agricultural inputs. Many, but not all, traditional systems fully meet the production standards for organic agriculture. It is important to distinguish certified from non-certified organic agriculture for the purpose of this study. Agriculture that meets organic production standards, but is not subject to organic inspection, certification and labelling is referred to as "non-certified organic agriculture" as distinguished from certified organic agriculture." While economic and institutional conditions differ, both rely on the same technology and principles. Although the results might be similar, non-certified organic agriculture may not always represent a deliberate choice between alternative production systems-lack of access to purchased inputs may constrain such choice. Whatever the motivation, an II
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organic farm reflects an intentional management system in which a producer manages resources according to organic principles. Non-certified organic agriculture therefore includes traditional systems ·which do not use chemicals but which apply ecological approaches to enhance agricultural production. By contrast, some agricultural systems simply do not use purchased inputs because the farmer cannot afford them nor has access to them. These systems cannot be considered as organic according to internationally recognised standards. These systems usually have low, declining productivity. Negligent systems often result in environmental degradation and can create public nuisances that threaten neighbouring farms as reservoirs for noxious weeds, pests and diseases. Organic standards require operators to conserve, restore, and enhance natural processes; to work with nature to protect crops, rather than to submit to or subdue it. Producer's decision-making is therefore essential to the meaningful differentiation of organic agriculture from systems that do not use synthetic inputs by neglect. Production by neglect is not considered "organic" for the purpose of this study, even if the organic standards in some local jurisdictions have not made this distinction. All agricultural management systems that apply ecological approaches but which make use of some synthetic inputs and/or genetically modified organisms are obviously excluded from the organic category. DEVELOPMENT OF ORGANIC AGRICULTURE
The organic agriculture sector is currently the fastest growing food sector. Growth rates in organic food sales have been in the range of 20-25 percent per year for over a decade. Growth rates of organic lands are impressive in Europe, Latin America and the United States. The total area of organic land tripled in Europe and the United States between 1995 and 2000. In the last 5 years, in Argentina, the organic land area increased 1 280 percent. However, these reported percentage increases must be viewed in the context of the low absolute levels. Globally, certified organic agriculture occupies less than 1 percent of lands and 1-2 percent of food sales. In some cases, the growth may reflect the entry of land long farmed organically into a certification programme rather than an actual switch in farming systems. Prior to the late 1980s, the slow but constant development of organic agriculture was driven by grassroots organisations, farmers and traders. In the United States, the states of Oregon and California adopted organic legislation in 1974 and 1979, respectively. In all other parts of the world, it took a long time before the standards established by the organic agriculture community were echoed by national and supranational legislation and control systems. The recognition of the role of organic agriculture in achieving environmental objectives, including sustainabl~ use of land set aside, led to the adoption
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of agri-environmental measures to encourage organic agriculture. On the supply side, and in the European Union, policy instruments stimulated small farmers to convert to organic farming by providing financial compensation for losses incurred during conversion. Consumers concerned with food quality, as well as the protection of the environment, were the first to stimulate demand. New market opportunities have developed as part of a business strategy to address consumer concerns, particularly in the European Union and the United States. Major food companies see the processing, handling, stocking, and promoting of organic foods as part of a positive public image. Retailers of all sizes now aggressively promote and market organic food, with major food retailing chains now accounting for a major share of the retail markets for fresh as well as processed foods. Consumers are increasingly sceptical on the safety of conventional foods and the soundness of industrial agriculture. The use of growth regulators stimulated interest in organic food. The crisis over dioxin-contaminated food and livestock diseases further increased demand for organic food. Consumer surveys in almost every country show a segment that demands an alternative to genetically modified foods. Governments have responded to these concerns by setting targets for the expansion of organic production. Thus, the concern of consumers and governments with the quality and safety of food has become the major driving force in the development of organic agriculture in industrialised countries. While some may question the validity of consumer concerns, there is no doubt that these have contributed to the growth of the organic sector. These concerns have also opened possible markets for developing country exporters, enabling them to enhance foreign exchange earnings and diversify their exports. Price premiums of between 10-50 percent over prices for non-organic products, as well as more secure markets for organic commodities, can help counter-balance the loss of preferential trade arrangements, falling food prices and withdrawal of government support to agricultural inputs and other services. Major northern markets offer good prospects for suppliers of organic products not domestically produced. These include coffee, tea, cocoa, spices, sugar cane, tropical fruits and beverages, as well as fresh produce in the offseason. Increasingly, governments in developing countries are creating conditions in support of organic exports. Non-certified organic agriculture is of particular importance for meeting local food requirements while providing protection and sustainable use of natural resources. Organic management makes it possible to save on production costs and to promote economic and/or food self-reliance. In market marginalised and resource-poor areas where farmers have no access to modern inputs and technologies, organic agriculture can also raise the productivity of traditional systems by optimising the use of local resources.
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For example, hundreds of thousands of indigenous farmers have turned to the organic movement to reinstate along the Andes sophisticated agricultural practices developed by the Incas. Individual small family vegetable plots and groups/associations managing organic produce for domestic urban mark~ts and small informal fairs are widespread. Cuba has adopted organic agriculture as part of its official agricultural policy, with substantial investments in research and extension, to compensate for shortages in external input and to substitute food imports. RESOURCE USE EFFICIENCY IN ORGANIC AGRICULTURE
Agronomic Performance
Comparisons of the performance of organic and conventional agriculture systems are meaningful only when made over an intergenerational period of time in order to assess the continued capacity of natural resources to sustain agriculture. High yields in llonorganic systems are often exploitative systems that degrade land, water, biodiversity and ecological services on which food production depends. Most comparisons of the efficiency of alternative production systems focus merely on the gross yield of marketable commodities. Farmers usually experience a decline in yields after discarding synthetic inputs and converting their operations to organic production. After the agro-ecosystem is restored and organic management systems are fully implemented, yields increase significantly. If conversion to organic departs from low-input systems, then yields tend to be stable. A study from Kenya indicates that organic agriculture in the tropics shows a good performance. This finding was contrary to conventional wisdom that contended such a system would be constrained by insufficient organic material. Organic systems in medium potential areas significantly out-performed conventional methods in maize grain yields, net cash benefits, return on capital and return per family labour day. For example, organically grown maize experienced less damage from weevils during storage than its conventional counterpart. This and other similar findings show that organic systems can double or triple the productivity of traditional systems.
The productivity of organic agriculture systems varies through the different stages of management: (i) in-transition from conventional to organic management; (ii) inconversion from traditional to organic management; (iii) organic management based on input substitution, and (iv) complete shift to a systems approach. The need to secure farm economic Viability in the short-term results in few farms achieving a systems approach. In most cases, transitioning farmers suffer decreased productivity, but even then there are cases where the conventional system is in such decline that there are significant positive yield responses to the addition of organic matter, particularly when there is a
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carryover of synthetic N fertiliser such as calcium nitrate. Also, there are cases where transitioning farmers still have some carryover with herbicides that suppresses weeds well into the second year of transition; for them the decline in yields related to weed pressure does not begin until the second or third year. This is most common in grain field crops such as wheat, rice and corn. Yield losses are greatly exaggerated by conventional experiment stations. The actual experience of most transitioning farmers is that the ·yield losses are tolerable. The increased labour seems to hurt US farmers more than lower yields. Yield losses are caused by a number of interrelated factors: soil organic matter and biological activity take time to get established; many conventional farms are on a pesticide 'treadmill' that does not permit the establishment of beneficial organisms for pest, weed, and disease suppression; and fertility problems are common until restoration of full biological activity. The degree of yield loss varies, and depends on inherent biological attributes of the farm, farmer expertise, the extent to which synthetic inputs were used under previous management, and the state of natural resources. Sometimes a few years may suffice or it may take many years to restore the ecosystem to the point where organic production is viable in economic terms. There are some soils that are so marginal and highly depleted that it would not be possible to farm without substantial government subsidies for certain commodities. In the medium term, and as expertise increases, the value of organiC agriculture becomes more evident because of yieltl improvements and increased fertility of the agricultural system. In the longer term, the performance of organic agriculture increases in parallel with improvements in ecosystem functions and management skills. The performance of organic agriculture cannot be judged based on the comparison of a single-crop or a single year. Organic agriculture usually performs better if one considers total production of useful crops per area. The greatest constraints faced by transitioning farmers are the lack knowledge, information sources, and technical support. Greater government investment in appropriate research and extension services can help overcome these constraints. Extreme weather fluctuations present a growing threat to agriculture. Organic systems appear to be more stable and resilient in response to climate disruption based on comparisons with their conventional counterparts under stress conditions such as severe drought and flooding. In 1993, conventional rice in Japan was nearly wiped out by an unusually cold summer while organic farmers yielded 60-80 percent of the annual average. The better composition of water-stable aggregates in organic soils and reduced soil compaction result in the favourable performance of organic systems under both flood and drought conditions.
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Yield comparisons offer a limited, narrow, and often misleading picture of the different production systems. Profitability and long-term economic viability would be a better indicator to determine what techniques operators would choose. Organic production, processing and marketing depend on several interrelated factors. Profitability in organic agriculture depends on relative input and labour costs, actual production costs, conventional and organic market conditions and the price premiums received for organic commodities. In some countries, government payments for the adoption of organic techniques are available to offset certain costs and encourage . practices that have long-term benefits to the environment. Accurate comparisons of economic performance must take account of performance over a complete rotation rather than a single year. Moreover, the multiple environmental benefits of organic farming, difficult to quantify in monetary terms, are essential ingredients in any comparison. Economic Performance
Only a few studies have assessed the long-term profitability of organic agriculture systems. While these studies vary in their methodologies and conclusions, they consistently show high revenues relative to conventional agriculture because of the premiums received. However, the costs relate to whole farm production over the whole rotation period: this includes both marketed products and non-food products. In particular, incomes achieved in one season may appear high because of price premiums but low in the subsequent rotation seasons if these crops have low or no market values. Looking at these seasons individually does not give an accurate picture of the financial viability of organic agriculture. Unfortunately, many comparative studies of organic and conventional or integrated production focus on a single crop and a single year. The economic performance of organic agriculture in Europe shows a situation where organic farmers receive financial support and premium prices but where labour is expensive. An extensive analysis of European farm economics in terms of labour use, yields, prices, costs and support payments concluded that profits on organic farms are, on average, comparable to those on conventional farms. In the United States, profits are also comparable, despite the fact that there are no direct subsidies for organic agriculture. In developing countries where organic agriculture is not subsidised, synthetic inputs are expensive and labour is relatively cheap, market-oriented organic farmers can achieve higher returns tha'nks to reduced production costs and diversified production. For example, in the Philippines, price premiums are not a sufficient incentive to market rice as organic. Farmers have adopted organic practices nevertheless because the avoidance of external inputs saves on production costs while yields are more stable. In Madagascar, hundreds of farmers have increased their irrigated rice yields from two to as much as eight tonnes per hectare by using local seeds, composts and innovative soil, plant, water and nutrient management practices.
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Organic products tend to command impressive premiums in developed countries at retail level: on average between 10-50 percent above conventional prices for the same commodity. These premiums reflect several underlying factors on both the demand and supply side. Premiums reflect strong consumer demand, with some consumers willing to pay higher premiums than others do. Most consumers in developed countries will pay a premium for organic, but only to a point. As the premium increases, the number of consumers willing to pay it decreases, because the conventional commodity is always available as a substitute. Premiums in excess of 50 percent usually have underlying supply constraints and bottlenecks. These are often temporary and unpredictable. Be.cause fewer fungicides and post-harvest tools are available, fresh organic produce tends to be more seasonal and local. Long-term high premiums often reflect severe production problems related to chronic endemic pests and diseases that cannot be managed effectively by existing biological and cultural techniques. On the other hand, situations where organic production costs are as low as, or lower than, conventional production will frequently see little or no organic price premium received by farmers. Premiums compensate farmers for skilled resource management; higher labour costs, unit costs, and handling expenses; and administrative, inspection, and certification fees. Premiums also reflect the price to avoid and mitigate negative envir~mmental externalities incurred by conventional agriculture. These include costs of damage to natural capital, human health and reduction of water, air and soil pollution. Such indirect costs are not usually included in food prices, and this distorts the market while encouraging activities that are costly to society. Many reasons contribute to the additional costs to market organic products: inspection and certification fees, segregated storage, fewer options to control postharvest pests and diseases, properly cleaned and well-documented transportation, careful handling to avoid dilution and contamination, appropriate packaging, and economies of scale. Because organic producers comprise a smaller proportion of the agricultural industry, individual producers are widely dispersed. Greater collection and assembly costs further add to the costs of transportation. Pest and disease infestations can result in handlers facing an unpleasant choice between losing most and possibly all of a crop, or treating it with a prohibited substance to recover the losses, and selling the product as non-organic. Segregation increases costs of handling. Many retailers require their suppliers to provide individual packaging and special labelling for organic food not required for conventional food. To date, consurners in industrialised countries have been willing to pay a premium for organic food b~cause they perceive environmental, health, or other benefits from that choice. While surveys show that consumer demand is unmet, organic farmers also report
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insufficient demand for their products. Balanced expansion of supply and demand and reduction in organic production costs (achieved through targeted research) will be one factor in maintaining the organic price premium. At present, the general tendency for demand to out-grow supply suggests that the premium is not under immediate threat for most product categories. Organic production is expected to continue to offer premium prices and a profitable alternative to conventional production systems for many farmers. High prices and limited outlets have historically curtailed demand for organic agriculture. Lower prices would expand the organic market without discouraging producers, provided that the premium still compensates the costs of transition and provides a living wage to the producer. Most of the premium is captured by retailers, wholesalers, distributors and processors. Retailers can reduce prices while maintaining the profitability of organic farmers. A price premium to producers of 10-20 percent, perhaps even 50 percent, would have almost no impact on consumers. This, however, is not likely to be accepted by retailers and where feasible, direct marketing channels are being developed. At present, the marketing strategy of many major food retail chains is to expand the supply of a few low-cost organic products produced by a relatively small number of producers. This strategy benefits a few large organic farms, which rely on input substitution and global market over small and medium-sized local farmers. Greater investments in research and extension offer long-term solutions to organic production and handling constraints. The redirection of only a small portion of public expenditures towards biological and cultural methods could increase yields, lower handling, distribution, and marketing costs, and deliver lower prices for organic food to consumers. As the organic market grows and matures, economies of scale should narrow margins for conventional products. In many developing countries, there are no domestic institutions that can assist farmers to produce, handle, and market organic food. Extension services deter the adoption of organic agriculture because agents are trained to advise farmers to use what the experiment station has determined to be the most efficient inputs. Most often, organic methods are considered obsolete throwbacks to a less efficient time.
Land tenure is another determining factor, given the long-term commitment needed for organic methods to be effective. Tenant farmers are unlikely to invest the necessary labour and sustain the costly conversion period without a guarantee of continued access to the land. Organic farmers may take years to reap a return on their investment and tenants and sharecroppers seldom have the luxury to wait that long. The trade of organic commodities needs to be viewed with reference to international commodity markets. Prices received by farmers for conventional products have stagnated or decreased in real terms over the past thirty years, with farmers sometimes collecting revenues below production costs. Relative decline in prices since the late 1990s
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affects almost all agricultural commodities. Low coffee prices have forced millions of small farmers into crippling debt that ultimately results in ihem forfeiting their land. Low world prices also mean low export earnings: developing countries' export earnings from beverage crops fell by 18 percent between 1999-2000. Current low price levels of agricultural commodities are likely to remain so in the short-term. Costs of conventional farming inputs have increased substantially, usually requiring hard currency to import. Organic agriculture offers an opportunity to improve income because of: consumers' willingness to pay price premiums for organic produce and lower production costs due to reduced use or absence of imported inputs. Even when the price premium on organic products is low, stable and profitable long-term prices offer more security to farmers than volatile conventional commodity markets. Social Performance
The conversion of a farm to organic practices influences all facets of the operation, including labour demand, social structures, and decision-making processes. Organic agriculture enterprises often reqUire more labour input than conventional farming in order to replace external energy and capital inputs such as fertilisers and herbicides. However, the extent depends on the intensity of the operation and level of farm capitalisation. The ley system applied to organic cereal and dairy production in Australia, for example, results in similar demands on resources for organic and conventional farmers. Crop diversification on organic farms, and related different planting and harvesting schedules, distributes labour demand through the season. This stabilises employment, reduces turnover, alleviates many problems related to migrant labour, and helps to spread the overhead payroll costs per employee. Diversity in agricultural production and value added products increase income-generating opportunities and spreads the risks of failure over a wider range of crops and products. Labour demand is at the same time a constraint to organic conversion and an opportunity to expand employment in rural communities. Northern countries with high wages and a declining rural population have the greatest difficulties in finding an adequate labour supply. This constraint is however overcome by employing labour force migrating from developing countries and in-transition economy countries. The introduction of---organic agriculture may shift gender distribution of labour insofar as men may prefer to be involved with mechanised agriculture. In developing countries, women depend on access to common property because they seldom own land. Given that credit frequently requires land as collateral, landless people in general, and
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women in particular, find themselves unable to obtain credit through most lending institutions. It might therefore be assumed that organic agriculture facilitates women's participation as it does not rely on purchased inputs and thus reduces the need for credit. However, since organic agriculture requires several years to improve the soil, insecure long-term access to the land is a major disincentive for both women and men for launching into such a long-term enterprise. To be competitive, organic ope~ators need to experiment with new techniques, and must manage labour, land, and capital quite differently from conventional operators. The different options presented to farmers result in a variety of choices in techniques. Some succeed, some fail, and the difference is often based on experiments undertaken by the farmers, whether collaboratively with, or independent of, the public research institutions. On-farm research generates new knowledge that is shared with other farmers. Such learning processes lead to greater innovation together with increased likeHhood of these technologies to persist. By building on local knowledge, organic agriculture approaches revitalise traditional customs and local self-reliance. Employment opportunities and higher returns on labour encourage people to remain in agriculture, reinvigorating rural communities. Strengthened social cohesion and partnerships within the organic community make for better connections with external institutions. Organised groups, such as producer cooperatives, have better access to markets and can negotiate their needs as equal partners in the food supply chain. Together with the production system, the social environment of those engaged in organic agriculture generally improves: in fact, many organic systems incorporate fair trade principles which improve working conditions. The IFOAM Basic Standards includes a chapter on Social Justice Standards. These refer to and are based upon the conventions of the International Labour Organisation on labour welfare and to the human rights charters of the United Nations. The 2002 version of the IFOAM Basic Standards proposes to ensure access for workers, farm families and indigenous people to bargain collectively for fair wages, safe and healthy working conditions, and social services. A growing number of certified organic agriculture commodities produced by smallscale farmers organised in democratic cooperatives meet fair trade requirements: farmers are paid adequately to cover costs of production and a social premium to improve the quality of life. Although the organic movement shares a consensus that social requirements are necessary, specific standards are controversial. Standard-setting bodies are sensitive to national sovereignty and the cultural context governing social and economic relations. Such standards might create trade barriers to some developing countries organic exports, but this pressure may trigger social and economic reform in many countries.
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Institutional Performance
Because "organic" is a production process claim, consumers must rely on certification programmes that verify claims. The standards that specify the organic production process appear quite precise, especially compared with claims made for other competing products. Consumers decide to purchase organic food in part because that choice reflects their values. For example, many consumers demand that organic food meet strict animal" welfare standards. Others expect organic to mean fresh, local and minimally processed. The whole organic community requires that genetically modified organisms not be used to produce or process organic food or fibre. Social and economic issues, including producers receiving a fair price, are increasingly receiving attention. Most industrialised countries have regulations that govern organic agriculture, including Australia and the European Union countries, Switzerland, Japan and the United States. Some developing countries have also established policies and regulations on organic agriculture. In February 2002, 56 countries were reported to be at some stage of regulating the organic sector. Differences with regards to the scope of regulations and variation in their implementation raise a number of concerns, namely: import discrimination whereby compliance is required with standards not always suitable to agro-ecological conditions of export countries; multiple accreditation of certification bodies in order to access the three main organic agriculture markets; difficulties to traders, due to different rules interpretation by certification bodies; enormous workload for authorities to negotiate bilateral equivalency; limitation of bilateral agreements with regards to products with ingredients sourced from around the globe. The Codex Alimentarius Guidelines for the Production, Pr-O~essing, Labelling and Marketing of Organically Produced Food$ -constitute a recognised basis to harmonise organic standards and national regulations. The"Codex Committee on Food Import and Export Inspection and Certification Systems is developing Draft Guidelines on the Judgement of Equivalence of Technical Regulations Associated with Foods Inspection and Certification Systems wl}ich intend to develop an infrastructure for the review of technical requirements other than sanitary measures associated with inspection and certification systems. These Guidelines suggest a process and general principles to determine the equivalence of all food systems and are particularly relevant to organic agriculture. . In the absence of official measures to address equivalence, the organic community has organised an international programme to accredit certification bodies. The IFOAM
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Accreditation Programme, established in 1992, developed international procedures to evaluate organic certification programmes and assess compliance of organisations that claim to adhere to organic standards. Certification programmes involved with organic agriculture apply to the International Organic Accreditation Service (IOAS), an NGO established in 1997, in order to be accredited. IOAS evaluates their standards against the IFOAM Basic Standards and examines the competence of their programme against established criteria through field visits and audits. To date, IOAS has accredited about 20 certification bodies, operating in both developed and developing countries. This privately organised service has the potential to facilitate international trade in organic products, but this promise will be fully realised only when it is recognised by governments which have developed rules for organic agriculture. . Developing countries are important suppliers of organic commodities. They, however, need to establish that they conform to the standards and rules of the importing developed countries. Suppliels to multiple markets may need to carry several such certifications: standards accepted in Sweden may not be recognised in the United States or Japan, and vice-versa. In countries where recognised domestic facilities are lacking, suppliers often must hire foreign inspection and certification bodies; in many instances, this is prohibitively expensive. Given that a certain part of certification is a fixed cost, certification costs take a higher percentage of earnings of smaller units. Smallholders in developing countries have little chance to export certified organic products without active government support for inspection and certification. Alternative control systems for small holders are however developing in order to ensure quality assurance without depending totally on foreign inspectors and certification bodies. Many developing countries requir~ external technical assistance to build the capacity for technical, organisational, and legal skills needed to establish reliable certification and accreditation programmes. Some certification bodies become accredited by the importing country. This requires educated, trained personnel and administrative structures. International equivalence of various national. organic standards will reduce the administrative overhead, improve public-sector relations with private certifiers and traders, and eliminate redundant certification. This bureaucracy and its attendant cost particularly burdens poor farmers in developing countries. Internationally recognised accreditation and equivalence will benefit exporting and importing countries alike because it ensures conformity with requirements of importers while recognising the competence and compliance of. the exporters. Ensuring compliance must be legitimate and enforced with suffjcient sanctions in both developed and developing countries alike. There is evidence that fraud exists in many developing countries. Recent experiences in Ge.rmany and in the United States show that developed countries are not free of negligence and fraud. This hurts the honest
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legitimate organic farmer in the exporting country as well as the consumer in the importing country. Trusted and enforced organic guarantee systems are key to successful trading of organic agriculture products. The establishment of an internationally agreed accreditation mechanism is crucial for determining equivalence of imported organic products. ORGANIC fRUIT PRODUCTION
Organic agriculture is an integrated approach to active and observant management of a farming system. It begins with good soil management for nutrient cycling, productivity, and tilth. It involves an integrated, preventative approach to pest management to protect the health and productivity of the orchard. To plan for economically successful enterprises, farmers must design their fruit production systems to match their marketing strategies. Good fruit production alone does not lead to a successful enterprise. Profitability depends on a combination of production volume, quality, size, and a reliable marketing strategy. Marketing channels range from direct markets to wholesale shippers. Growers must understand what each of their customers wants and be prepared to meet the expectations of the markets they intend to reach. For example, at farmers' markets, customers seek good tasting fruit at or near the peak of ripeness for prompt consumption, but supermarket distributors demand that fruit be uniform and shippable. It is important to market in an appropriate niche, one where the production of your operation can consistently meet the buyers' expectations of volume, quality, and timing. Premium pricing can be critical to the viability of organic fruit operations, because production costs are often higher than those for conventional orchards. Organic pest control, particularly labour costs for hand thinning and weed control, is generally more expensive than conventional practices. Yield and quality can vary widely, depending on the growing season and management practices. In the past it may have been true that organic yield's and pack-out rates (the percent of marketable fruit) were lower than in conventional production. Today, however, those differences have narrowed, and yields in some organic production systems can match or exceed those of conventional systems. To achieve good yields, organic growers must be prepared to develop innovative production and marketing strategies. Many commercial organic fruit producers, especially family-scale farmers, minimise waste and losses of potential revenue by processing (drying, preserving, or juicing) fruit considered unsuitable for the fresh market. There are tradeoffs in every marketing strategy. A successful grower must develop markets in which the price for organic produce adequately compensates for all production costs. Additionally, the marketing process must be compatible with the grower's personality and business skills. The particular combination of components in any grower's marketing strategy will depend on local marketing opportunities as well
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as the grower's desire to be directly involved in marketing, tolerance for stress, and ability to balance a variety of risk factors. Cultural practices in fruit production begin with selection of an appropriate site, fruit crop, rootstock, and fruit variety, followed by site preparation and orchard layout. These considerations will largely determine the productivity, health, and efficiency of operations in your orchard over the long term, and they cannot easily be changed once the orchard is established. If you are managing an existing orchard, you will continually need to take stock of its assets and limitations in relation to current markets, and either work within those limits or make plans for some degree of orchard renewal. If you are considering the purchase of an existing orchard, ask the owners about their financial history (production costs and sales records), and research the market to assess the economic feasibility of continuing with the business as it is currently practised. Once you have made the most realistic cost estimates possible, you can develop a plan to adjust the production system, revise the marketing plan, or walk away while you still have your shirt. Planning and Planting an Organic Orchard
Fruit trees, like most crops, respond to good soil with vigour and productivity. Trees can successfully produce economic yields on hillsides, rocky soils, and other sites not suitable for frequent tillage. Look carefully at your site and take stock of its soil, slope, and aspect, water infiltration and drainage, frost patterns, maximum and minimum temperatures, length of growing season, distribution of annual precipitation, availability of water for irrigation, proximity of the water table, and wind and air circulation patterns. Most of these are beyond your control, and your planting plan must suit the natural conditions of the site. While farmers may be able to improve the soil over time, they cannot change the subsoil layers, influence the prevailing wind, or modify temperatures to any significant extent. All the factors regarding site suitability for conventional fruit plantings apply-even more so-to organic operations. While conventional growers may fall back on chemical fertilisers and pesticides to compensate for some poor site decisions, organic growers cannot. Good drainage and air circulation are essential for disease control. The presence of certain weeds and forage species is of particular concern to the organic grower. Bermuda grass, Johnson grass, quack grass, and several other pernicious species can be serious problems to fruit growers and are difficult to control with organic methods once an orchard is established. An assessment of physical and environmental factors will help the grower determine whether a crop can be grown easily, marginally, or not at all. While someone with a home
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orchard may consider it worthwhile to cover a lemon tree before each anticipated frost, or to nurse a few apricot trees through Midwestern winters in order to savour the delicious fruits two seasons out of seven, these would likely not be viable commercial enterprises. However, stretching the limits of production within reason can be worthwhile under certain circumstances. For example, subtropical fruits grown in the coastal valleys of California bring a premium for their freshness and novelty, offsetting the expense of the extra care they require. Depending on the crop, harvesting either early or late in the season can also provide a market advantage. While California's San Joaquin Valley is not known for apple production, its warmer spring and s~mmer temperatures can bring the crop to maturity a few weeks ahead of coastal producers. The price premium for first-of-the-season organic fresh-market apples may offset the overall lower crop yields. Fruit grown in its primary growing region may be more difficult to distinguish from the rest of the fruit in the market, ·and so lose its competitive edge. Fruit Crop and Variety Selection
Because fruit trees are perennial and represent a considerable investment of both time and money, it is important to start by planting your orchard with the optimum varieties for your location and intended markets. Research on the front end can pay the grower back many times over. Information on species and varieties is available from Cooperative Extension, nurseries, and other local growers. Many land grant universities have field stations where they have planted many varieties of fruit trees and gathered data and observations over several years. A visit to such a site can provide you with the invaluable opportunity to see the trees growing, talk with the manager of the experiment station about production challenges such as pests and diseases, and even taste the fruit.
Crop species selection Clearly, the first decision is what species to plant. Is a tree orchard the best use of your land and talents?Or is your site and marketing plan better suited for a somewhat shorterterm investment in smaller plants such as blueberries, caneberries (raspberries, boysenberries, olallieberries, other blackberry varieties), grapes, kiwi, or even strawberries? If you are sure that you are willing to manage tree fruits and nuts, will your focus be to produce almonds, apples, apricots, avocados, cherries, fIgs, grapefruit, jujubes, lemons, oranges, pawpaws, peaches, pecans, pears, persimmons, plums, pluots, or zapotes? Careful consideration of environmental conditions, as well as the locations of markets and suppliers, is of tantamount importance. For example, organic peach production in the East is greatly complicated by the presence of the plum curculio and by greater disease pressure than in the drier climates of the West. In general, the West's arid climate
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is better for organic fruit production. The small fruits (blueberries, blackberries, raspberries) are easier to produce organically than tree fruits in almost all locations. The availability of production supplies and markets in your region can be a critical factor in crop selection. Being the only one growing a certain fruit may provide you with a local marketing niche; however, the value of readily available supplies and services should not be underestimated. While some supplies can be easily and cost-effectively shipped by mail, others cannot. Pest management materials such as codling moth pheromone traps can be efficiently shipped from a distant supply company. But how far do you have to drive to purchase boxes and bulky packaging supplies? How far to cold storage, a packing house, distributor, processor, or transportation terminal? Driving several hours to purchase appropriate boxes or to deliver fruit to a broker's cooler can make an otherwise viable enterprise unprofitable.
Variety and rootstock selection Once the question of crop species is settled, the next decision is what variety (or combination of varieties) to plant. Considerations include, but are not limited to: . -
harvest season: early, mid, or late season, or a combination of these to achieve a more continuous supply or to ensure a crop during early or late marketing windows adaptability to the region: cold hardiness, temperature ranges for optimal growth, requirements for soil fertility or pH chill requirements for fruit set and flavour water requirements: need for irrigation or protection from waterlogging stature: dwarf, semi-dwarf, or standard resistance to. diseases and pests marketability: colour, flavour, nutritional value, storage requirements, shipability, uniformity, shelf life~any characteristics that define quality for your customer proximity to appropriate markets
You can select for desired characteristics, especially in grafted trees, with a combination of varieties of rootstock and fruiting wood. Sources of Planting Stock It is important to get clean planting stock. Buying from reputable nurseries that provide
stock certified by state inspectors to be free of diseases and insect pests is best. Organic planting stock is required, if commercially available, for certified organic fruit production. If organic planting stock is not available, organic growers must document
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their search for organic stock and its lack of commercial availability. Most certifiers interpret the organic standards as requiring organic management of non-organic planting stock for at least 12 months before harvesting a crop that is to be represented or sold as certified organic. With newly planted tree crops, this is a non-issue, since they generally grow for at least three years before producing a marketable crop.
STEM PIECE OR BUD FROM EXISTING SCION TREE
~
~~ SEEDLING RoorSTCCK
J'\
~ ..
GR.AFI'ING
TOP REMOVED
Figure 1. Basic process of grafting or budding a fruit tree. The rootstock is grown for about one year prior to grafting or budding. Shown here is a seedling rootstock, but some rootstocks themselves are vegetatively propagated. Once the rootstock is of sufficient size, one or more buds from the desired scion cultivar are joined with Type and Size of Planting Stock
The type of rootstock-standard, dwarf, or semi-dwarf-will determine the size of the tree at maturity. Tree size determines the spacing, number of trees per acre, training system, years to bearing, and timing of economic return. Orchard design should reflect the grower's production and cash-flow goals. For example, standard trees produce more fruit when mature, and initial purchase and planting costs are lower. Smaller trees have higher initial planting costs, since more trees are needed to achieve density. Dwarf and semi-dwarf trees generally come into production sooner. Smaller trees simplify many field operations, including pruning, grafting, thinning, pest management, and harvest. Efficiency and safety are greater when a majority of operations can be accomplished from the ground as opposed to on ladders or by climbing. Weeds are less of a problem in the shade of a densely planted orchard.
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Depending on the species and variety, bareroot trees are often the most practical form of planting stock to ship, and the most economical to purchase. This is a good option for deciduous trees. Other varieties, such as citrus, must be purchased in containers. Given the option of different sizes of bareroot trees, some walnut growers say that investing in a I-inch tree over a %-inch tree is worthwhile, because the larger trees grow more vigorously. An experienced apple grower who produces without irrigation beyond the first year, however, stated his preference for SIS-inch bareroot trees, which have a good balance of roots and are neither too big nor too small. Disease and Pest Resistance
Genetic resistance refers to inheritable traits that enable a plant to inhibit disease and. resist pest damage. A very important control measure for organic growers is to choose cultivars that are resistant to the pests-especially the diseases-most prevalent in their areas. In some cases, such as that of bacterial spot in peaches, cultivar resistance is the best or only control for a particular disease. A cultivar may be quite resistant to one disease but still susceptible to another. Prima apples for instance, are very resistant to scab" but very susceptible to cedar-apple rust. A planting stock resistant to a particular pest provides only relative resistance, not absolute immunity. A moderately resistant or tolerant variety may show symptoms of the disease but exhibit little to no reduction in yield. Disease resistance must be weighed against other advantages. For example, walnut growers in the coastal regions of California have lost large numbers of trees in recent years to "black line," a fungal disease for which there is no treatment, only resistance. Payne variety is susceptible and Chandler is highly resistant to this disease. A trade-off is that Paynes mature sooner and can be harvested earlier in the fall, whereas Chandlers come in at least a month later when early rains can hinder harvest operations and make field pi'eparations for planting a winter cover crop difficult or impossible. While no fruit trees are resistant to insects that damage their fruit, it is possible to find stock that is resistant to insects that feed on other parts of the plant-Phylloxeraresistant grape rootstocks, woolly aphid-resistant apple rootstocks, and nematoderesistant peach rootstocks, for example. As important as this resistance is, there is no cultivar of any fruit species with multiple insect pest resistance; therefore, an integrated pest management plan is necessary to protect fruit plants from a complex of several pest species. It will be important to identify the most troublesome pests for your crop and region in terms of frequency of incidence, severity of damage, cost of control, and economic consequences of the damage. Then seek out varieties that are resistant to those key pests and take into account any trade-offs you may make with other desirable characteristics, including seasonality, productivity, and flavour. Substantial crop- and
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variety-specific information on pest and disease resistance is available on the Web site of the University of California IPM project and other university pomology departments. Be sure to check with local suppliers of planting stock, and talk with other growers in your area about what has worked best for them. Site Preparation
Important considerations in site preparation include alleviating soil compaction, enhancing fertility, adjusting soil pH, and managing weeds, pests, and diseases. Attention to the details of site preparation can help red\lce weed and disease problems and assure a vital planting through soil improvement. What needs to be done depends on the previous use of the land, including crops grown, current vegetation, and the presence of pests and diseases. Many growers rip or chisel the soil to loosen layers of compaction before they plcimt a new orchard, since deep tillage will be disruptive once the trees are established. Before establishing an orchard, it is important to adjust the soil pH to best suit the crop you've selected. Soil tests can assess current soil conditions, including pH, mineral levels, and their relative proportions. Traditionally, pH has been adjusted through applications of lime or sulfur. Most fruit plants perform best around pH 6.5, although they tolerate a pH range between 5.5 and 7.2. Blueberries are an exception. They require an acid soil-ideally pH 4.8 to 5.2. Soil test results help to guide applications of soil amendments such as compost, lime, gypsum, or other rock powders, to provide good soil conditions that meet the nutritional needs of the orchard. In general, fruit crops do not require highly fertile soils for good production, though this varies with the species. Highly fertile soils, rich in nitrogen, can promote too much vegetative growth at the expense of fruiting in trees such as apples. A nutritionally balanced soil, proper soil pH, and plentiful organic matter are the fundamentals of an organic fertility management plan for fruits. Pre-plant soil improvement for organic fruit plantings usually involves some combination of cover cropping and applications of compost, natural minerals, or other organic fertilisers. Weed Management
It's easier to manage weeds before an orchard is established. Cover crops produce a thick stand that will shade or choke out weeds. Combined with a well-planned sequence of tillage, cover cropping is an effective pre-plant weed suppression strategy ~at also contributes to soil fertility and stable humus. The basic strategy begins with plowing under or disking the existing vegetation, ripping or deep chiseling to loosen compaction, planting a cover crop to suppress weed growth, mowing down and tilling under the
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cover crop(s), and finally planting the fruit crop. Several cover crop and tillage sequences may be necessary before planting. Specific cover crops and management strategies vary with location and purpose. The two cases below raise the kinds of questions you need to ask to choose an appropriate cover cropping system. !he cover crops you choose for site preparation may be entirely different from those you want once the orchard is established. Bart Hall-Beyer, co-author o(Ecological Fruit Production in the North (1), provides one example of how cover crops can be used to suppress weeds in the growing season prior to fruit crop establishment. His program consists of fall plowing, to allow the sod to rot, then disking as soon as the soil is dry in the spring, followed by harrowing every 10 days for at least one month to kill germinating weeds. He next incorporates compost and mineral nutrients and seeds buckwheat as a smother crop. He then tills the buckwheat into the soil after it has started flowering but before seed-set. Hall recommends additional cultivations at 10-day intervals, followed with rye as a fall cover crop. The rye is incorporated .the following sprtng and the fruit crop planted. Researchers evaluated' a number of cover crops for weed suppression on heavy soils. They converted pasture land to horticultural production, using rotations of cover crops and tillage. By this method, they virtually eradicated Bermuda grass from the fields in one to two years. Among their general observations are the following. Dense warm-season cover crop plantings of several species demonstrated a high degree of weed suppression, whether close-drilled in 6-inch rows or planted on wider 32-inch rows and row-cultivated. The length of the warm season may allow more than one cover crop to be grown in succession. Some cover crops may also be cut and allowed to regrow. Legume cover crops of purple hull peas (cowpeas), crotolaria, and sesbania all demonstrated good-to-excellent weed suppression, while supplying nitrogen and biomass to the soil. Of these, sesbania produced the most biomass and was the most effective weed suppressant. When cut with a sickle-bar mower at flowering, it regrew well and continued to suppress weeds. It is very drought-tolerant. Seed cost and delivery, however, were quite high. If allowed to re-seed, sesbania can create a moderate weed problem the following year. Crotolaria (sun hemp) was a better nitrogen producer, but a less effective weed suppressant than sesbania. It, too, can be cut at flowering with a sickle-bar mower and allowed to regrow. Like sesbania, it is very drought-tolerant. The cost of seed can be high. Crotolaria seed is toxic-especially to birds-and the plants should not be allowed to go to seed.
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Because crotolaria and sesbania are quite fibrous, they should be mowed with rotary or .ail mowers prior to soil incorporation. Cowpeas produce somewhat less nitrogen than crotolaria, and less biomass than either sesbania or crotolaria. They are, however, less fibrous and, therefore, decompose faster. Allowing cowpeas to flower and produce mature, dry seed prior to incorporation creates an inexpensive, self-seeded succession cover crop. Sudan grass proved the most effective of all warm-season weed suppressants. It can be fail or rotary mowed several times if regrowth is desired. Winter cover crops can be planted in rotation with warm-season cover crops. A combination of grain rye and hairy vetch was the most effective in this location. Winter peas and oats, and winter wheat-often grown in combination-also have good competitive ability. Soil Solarisation
Soil solarisation is placing transparent plastic films on moist soil to capture solar energy. Solarisation takes four to eight weeks to heat the soil to a temperature and depth that will kill harmful fungi, bacteria, nematodes, weeds, and certain insects in the soil. Solarisation can be a useful soil disinfestation method in regions with full sun and high temperatures, but it is not effective where lower temperatures, clouds, .or fog limit soil heating. Other disadvantages of solarisation as a weed control method include its expense and disposing of the plastics. Solarisation is most commonly used in smaller areas, such as greenhouses and nursery beds, though it has been used experimentally to treat orchard soils, either prior to planting or during establishment. Experiments are underway to evaluate using biodegradable spray mulches for solarisation. Researchers emphasize that solarisation should be seen as just one component of an integrated pest management system, rather than as a "stand alone" technology. Orchard Layout and Design
Orchard layout influences the long-term health of the trees and the ease of field operations such as pruning, irrigation, fertilisation, and weed and pest management. Everything is related: the decisions you make about the space between rows and between trees in the row will have an impact on everything from disease management to harvest operations. While the specific spacing and training of trees will largely depend on the species, the following questions offer general considerations that will save time, resources, and expenses throughout the life of the orchard.
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What is the lay of the land? Which way does the water run? What is the angle of the sun during different seasons? How will these affect the movement of both water and air, and in turn, temperature and humidity levels, crop ripening, and incidence of diseases and pests? Do the rows need to be planted on the contour for soil conservation or to capture limited seasonal moisture? Or should they be sloped to drain excess moisture? Given the degree of slope, which direction will provide the greatest safety for operating equipment and ease of harvesting ? What'are the diseases and pests that affect this crop in this region? What are their life cycles? Alternate hosts? Natural enemies? What conditions favour their growth and severity? What design strategies might promote or reduce these conditions? Would a certain orientation of the rows provide better exposure to the sun or better air circulation? Will you rely on seasonal pruning to maintain an open canopy to increase air flow through the foliage and sun to the fruit? What equipment will you use for field operations? Consider all possible tasks, including planting, mowing (or incorporating orchard floor vegetation), cultivation, pruning, irrigation, application of materials for pest management, and fruit harvest. Be sure that your row spacing is adequate to allow entry and manoeuvrability of any tractor, trailer, spray equipment, string trimmer, wagon, wheelbarrow, or hand cart that you plan to use. What crop density do you seek? How soon after planting? The decision will depend on the species and stature of your trees, the cost of purchasing and planting them, the years to maturity, the prevalence of weeds, and other considerations. Using close in-row spacing or double rows of trees may complicate weeding in the first year or two, but thereafter shading will greatly reduce the need for weeding the inter-row. Some farmers plant slower-growing trees using closer spacing, then remove every other tree when they reach a certain maturity. The estimated benefits of earlier harvests must be considered against the costs of planting, managing, and eventually removing the trees. Alternatively, annual crops can be grown between immature orchard trees. Orchard Floor Management
The orchard floor-the tree rows and alleyways-can be managed in a variety of ways, using tillage or mowing with cover crops, grazing, or mulching. A system that provides full ground-cover provides the best protection against erosion. Some fruit growers have practised "clean cultivation," eliminating vegetation throughout the orchard, but this system has many disadvantages, even if accomplished with allowed tillage practices instead of organically prohibited herbicides. A bare orchard floor is prone to erosion,
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gradual depletion of organic matter, increased soil compaction, and reduced water infiltration. It's also difficult to move equipment through the orchard in wet weather. However, a ground cover that is actively growing in the summer uses up water. This is a severe disadvantage in irrigated orchards where water is limited and expensive. Orchard floor management can control erosion, improve the soil, and provide beneficial insect habitat. Where they are adapted, orchard grass, fescue, and other cool-season grasses are practical because they go dormant during the heat of the summer, minimising competition with the fruit crop for water. With proper fertility management, these grasses can also provide plentiful mulch. Likewise, grasses are a good choice in apple orchards, for example, where the excess nitrogen provided by legumes can actually reduce fruit yields. Many warm-season legumes are deep-rooted and compete with the trees for water. Normally, they should not be allowed to grow under the tree canopy. However, leguminous ground covers can provide significant nitrogen to fruit trees or vines. Grass and legume ground covers alike promote water infiltration and hold the soil in place during the rainy season. Ground covers help maintain and increase soil organic matter, which increases the soil's ability to retain moisture. Cool season legumes, such as fava or bell beans, vetches, and clovers, also can achieve these goals. Planting subterranean clover into established orchards can provide mulch,· fertiliser, between-row ground cover, and beneficial insect habitat. This clover reseeds itself in early summer and dies back during the hottest part of the growing season, leaving a relatively thick, weed-suppressive mulch. This system is used in apple and peach orchards in Arkansas and for a variety of orchard crops in California, but riot where winter temperatures regularly drop below 0° F. Subterranean clover can provide habitat for such beneficial insects as ladybeetles, syrphid flies, big-eyed bugs, softbodied flower beetles, and other predators.
Crop rotation In an organic orchard, crop rotation does not meim changing the economic crop itself, but diversifying the vegetation that grows around the fruit crop. California organic almond farmer Gleim Anderson describes how important maximum plant diversity is within the orchard and in the surrounding vegetation. He takes advantage of every practical opportunity to diversify vegetation: the orchard floor grows cover crops; the landscaping around the family home situated in the midst of the orchard provides shelter and food for a variety of beneficial species; the roadway, farm perimeter, and even the paths of the irrigation lines provide habitat for these beneficials. Research studies confitm
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the positive effects of organic practices on beneficial insects. Several articles compared yields, pest and beneficial insect populations, and water and air quality factors on Anderson's farm to those of his brother's adjacent, conventional almond farm and found favourable results with organic practices. Mr. Anderson gives credit for the health of his orchard to the host of creatures that contribute to ecological balance on the farm. He believes that all the trees, shrubs, and plants he encourages help sustain beneficial insects, spiders, bats, and birds within and around the orchard. Cover crops
Steps and considerations for selecting and managing a ground cover:
State your objectives in order of priority. For example: suppress weeds, break up soil compaction, add organic matter to the soil (incr~ase tilth, water infiltration rates, and water-holding capacity), enhance soil fertility (fix nitrogen), attract and sustain beneficial insects, serve as a trap crop for pests. Take into account the climate, rainfall pattern, soil type, and potential for soil erosion. Describe desired growth patterns and characteristics: Does this cover crop have a tap root? Will it regrow if mowed? Does it fix nitrogen? How much biomass does it produce? How long will it take to break down? Will I need to mow or chop it to speed its decomposition? When should I incorporate it? Will it reseed itself? What is its potential to become weedy if it goes to seed? Does it attract insects? What kinds? Will it serve ~s beneficial insect habitat? Is it a host for pests? Can it be used as a trap crop? Consider planting techniques and timing: When and how should I plant a cover crop? How can I manage its gr9wth for production of organic matter and nitrogen fixation? Are there seasonal weather constraints to getting equipment into the field? What methods provide the best germination rate for the effor~-broadcast, drilled, frost-seeded? What equipment do I have available.:.....disc, broadcast seeder, seed drill, .ail mower, chisel plow, spading machine? What is the seed cost? Do I need to inoculate it with Rhizobium bacteria to increase nitrogen-fixing nodulation? Is the best cover crop Jor my situation a single c.rop, a mixed of different cover crops?
seed~g,
or a series
Pest management Organic pest management relies on preventative cultural, biological, and physical practices. Organisms-insects, mites, microorganisms, or weeds- become pests when their populations grow large enough to prevent growers from reaching production goals. Integrated Pest Management recognises that the mere presence of a potentially damaging
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species does not automatically mean that control actions are necessary. Knowledge of pest life cycles and monitoring techniques developed in IPM programs are useful for organic growers as well, because they mirror some of the elements of the organic pest management standard. Three tiers of pest management strategies are described in the Nap Final Rule. 1.
First, the producer should use cultural management practices that prevent pest and disease problems. These include multiple components of a holistic, systems approach to organic farm management and crop production.
2.
In the second tier of pest management, biological and physical methods provide
additional protection and need no justification. These practices build on and complement good cultural practices, but cannot compensate for poor cultural practices. 3.
The third and final tier-the last resort-may be applying an allowed material if the first two tiers of response are ineffective and if the conditions for their use are described in the grower's Organic System Plan (aSP). A material response may be necessary under some circumstances, but it will be just one component of an integrated pest management plan that is part of an overall aSP.
Common arthropod pests of fruits include insects (aphids, caterpillars, leafrollers, twig borers, flies, psylla, scale insects, leafhoppers, mealybugs, earwigs, thrips, and beetles) and mites. Identification and preventative management are essential to organic production systems. Identification charts are available from many university Extension Web sites and publications. Organic Fruit Tree Management provides a useful list of important fruit pests, their hosts, status, identification, life cycle, monitoring/thresholds, and management. This book was written for fruit growers in the North and may not address the key pests in all other regions. Nonetheless, its approach and outline serve as an extremely useful models for growers developing informed and integrated organic pest management strategies for their orchards. While there are many other components to insect and mite pest management, in recent years there has been a good deal of research on vegetation management to enhance natural biological control. Approaches to cover crop and vegetation management described by Bugg and Waddington include 1) resident vegetation that harbours beneficial arthropods; 2) strip management of cover crops to ensure the continuous presence of habitat for both beneficials and pests; 3) insectary mixes of plants attractive to beneficial arthropods; and 4) use of mulch· from mowing to harbour generalist predators. There is also increasing evidence that managing vegetation adjacent to economic crops as habitat for beneficial insects has a positive impact on pest management. These areas often include native plants and shrubs that flower at different times of the year, providing sources of pollen and nectar for beneficial arthopods.
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The long-term nature of growing fruit using cover crops and other resident vegetation management can sustain populations of predators, parasites, and other beneficial organisms. There are many possible trade-offs that emphasize the need for careful planning and the importance of research and monitoring.
Apples and pecans: California apples and Georgia pecan orchards planted in a diverse mix of cover crop species provided habitat and food for an array of beneficial organisms, resulting in a decrease of orchard pests. Peaches: Some winter annual broadleaf weeds have been implicated in increased populations of tarnished plant bugs in peach orchards, and dandelions and chickweed can serve as hosts for viruses that affect peaches and apples. Walnuts: Two species of ladybeetles were more abundant in an orchard floor where a cover crop was maintained from February to May, and helped keep walnut aphid populations in check. Apples: Codling moth infestations of apples were lower where bell beans grew. Bell beans are known for their extrafloral nectaries that help sustain beneficial insect populations even when the flowers are not open. Insect-eating birds can also reduce codling moth populations, but not control them. The development of pheromone mating disruption has been a major breakthrough in the past several years, making organic codling moth management feasible and organic apple production competitive. Cherries: In regions of California where the mountain leafhopper transmits buckskin disease, growers should use caution in establishing permanent covers that include cool-season alfalfa and clover species that harbOur the leafhopper. This case emphasizes the importance of understanding and carefully considering the pest's life cycle, with respect to the presence of host plants where the pest can reproduce. Citrus and avocado: Wind-blown pollens from grasses and trees can be alternate food sources for the predatory mite Euseius tularensis in late winter and early spring, and may, therefore, help build and sustain populations of predatory mites that attack pest species that include the avocado brown mite, citrus thrips, citrus red mite, and scale insects. Some legumes are also known to attract hemipterous pests like tarnished plant bugs and stink bugs. Where these pests are a problem, legumes may be less desirable as orchard cover crops, unless they can be managed as trap crops for lygus bugs. Alternatives such as mustards, buckwheat, dwarf sorghum, and \'arious members of the Umbelliferae (carrot, cilantro, dill, fennel, anise, etc.) and Compositae (sunflower and other composites) families support substantial numbers of beneficial
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insects without attracting as many pests. However, mustards flower and seed early, providing early season food for hemipterans, including stink bugs. Conversations with several organic farmers reinforce these research findings. Many organic walnut growers plant cover crops that are mixtures of legumes- such as bell beans, vetch, or alfalfa - to produce nitrogen and create a beneficial insect habitat, in combination with cereals that produce organic matter and provide support for the legumes. Growers alternate rows when they mow or disc, intentionally leaving strips of cover crops in the orchard to provide areas with flowering plants that sustain populations of beneficial insects. In any orchard setting it is important to watch for gopher problems. In addition to their many benefits, cover crops can also provide food and cover for gophers.
Disease management Disease can be a significant limiting factor in organic fruit production. Diseases may be caused by fungi, bacteria, viruses, nematodes, mycoplasmas, or protozoans. Disorders caused by the weather or by nutrient imbalances can create symptoms that look like , diseases. Proper identification and preventative management are imperative. For example, boron toxicity or blossom-end rots cannot be cured with fungicides. Cooperative Extension and university Web sites can help in cation. A combination of cultural controls forms the foundation for a good diseasemanagement strategy. Selecting resistant varieties or rootstock is of utmost importance, as is selecting the right growing location. In an established orchard, one can practice good sanitation by cleaning up debris, pruning, and removing diseased plants and disease vectors. Some plants can serve as alternate hosts for diseases. Eastern red cedars, for example, are alternate hosts for cedar-apple rust. Wild blackberries can harbour blackberry rust, and wild plums can foster peach brown rot. A good defense against plant disease is to maintain the crop plants in excellent health and vigor, with sufficient-but not excessive-soil nutrients and moisture. Many diseases of fruit crops only affect a particular species and variety of fruit. There are, however, some diseases that are common to almost all temperate-zone perennial fruit crops. For instance, because of the relatively soft nature and high sugar content of most mature or nearly mature fruits, fruit rots are common afflictions. Sunlight and circulating air help to dry leaf and fruit surfaces, thereby limiting fungal and bacterial infections. The organic grower can help to minimise fruit rots by allowing good air circulation and sunlight penetration into the interior plant canopy. In tree crops, this would mean proper pruning and training. In brambles and strawberries, reducing plant density helps. In grapes, adequate pruning and removing leaves that shade fruit clusters is beneficial. All fruit crops need a site that allows good air circulation. Well-timed
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applications of allowed fungicides can be effective in an integrated disease-control program for mildew and fruit rots in certain fruit crops. Another problem common to many fruit crops is root rot and intolerance to poorly drained soils. Blackberries, most pear rootstocks, and some apple rootstocks are relatively tolerant of heavy or poorly-drained soils, but even these crops will succumb to persistently water-logged conditions. Blueberries, raspberries, and Prunus species (peaches, plums, cherries, etc.) are very intolerant of poorly drained soils and are generally susceptible to root-rotting organisms common in such soils. Even in welldrained soils, blueberries and raspberries are often planted in hills or raised beds. Again, site selection is very important.Soils can be made disease-suppressive through the addition of significant amounts of organic matter to the soil. This has been most vividly demonstrated in Australia, where liming and cover crops-combined with applications of chicken manure, cereal straw, weed residues, and other materials-are used in avocado groves to control Phytopthora root rot. This strategy, known as the" Ashbumer system," is now common practice in many areas where avocados are grown. In contrast, mulching apple trees in humid areas may increase Phytopthora root rot. Plant health and vigor
Maintaining plants in good health and vigor is important in insect pest management. For fruit plants, this adage is more applicable to indirect pests (those that feed on foliage, pests (those that feed on foliage, stems, etc.) than to pests that feed on the fruit. For instance, an apparently healthy plum tree may set a good crop of fruit, yet lose it all to the plum curculio. That same tree might suffer significant defoliation by caterpillars early in the season; yet, if it is in good vigor, it can compensate and bounce back quicklystill producing a marketable crop that year. There are some cases where general plant health and freedom from stress do impart a form of "resistance" - not technically genetic resistance-to certain pests. Two examples are apple trees in good vigor that actually cast out invading fatheads apple tree borers by smothering them with sap, and plants not suffering drought stress being much less attractive to grasshoppers. Biological control
Biological control uses living organisms to manage pest populations. When a pest is endemic (not exotic), natural enemies are present, and biological control occurs naturally. The fact that it is occurring may not be noticed by growers. Researchers monitoring certain pests, such as leafminers, have found that pest populations actually increase after pesticide applications kill their natural enemies. Biological control can be enhanced by cover crops and habitat management. However, where a known pest appears predictably and can be controlled by a specific
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biological agent, timed r'eleases of beneficial insects may be in order. Many beneficial insects can be purchased from commercial insectaries for release in fruit plantings. Examples of beneficial arthropods that have been used to control pests in fruit crops include the predatory mites Phytoseiulus persimilis and Metaseiulus occidentalis, which attack spider mites; lady beetles and green lacewings, which feed on aphids; and Trichogramma wasps, which parasitise the eggs of several pests, including codling moth. As a rule, beneficial arthropods are not a complete control for direct fruit pests, at least not for commercial growers who have a low damage threshold for fresh fruit. Usually, additional control measures are necessary. There are four essential components for successful use of beneficial organisms for pest control.
1.
Selection of the proper natural enemy for a targetpest. For example, Trichogramma wasps parasitise eggs and, therefore, do not directly control adult pests already active in the field.
2.
Proper timing of releases. Release of natural enemies must coincide with a susceptible stage of the host and. should be n:tade early enough in the cropping season to assure success.
3.
Correct rate of release for natural enemies. This is usually based on the planting density.
4.
Environmental provisioning. Make sure environmental needs-such as nectar sources, alternate prey, and water-are available for adult beneficial insects. If the necessary environment is not available, beneficials may leave the release area, die, or spend so much time searching for nectar or pollen that they do not efficiently attack pests.
Pesticides allowed in organic production
Allowed materials include only natUral (non-synthetic) materials that are not specifically prohibited, and specifically allowed synthetic materials. Most, if not all, allowed synthetic materials have annotations that closely restrict how they can be used. Before you apply any product, make sure it's allowed for use in organic agriculture. Read the label carefully. Are all the active ingredients allowed? What about the inert ingredients? If it contains any undisclosed inert ingredients, you must have documentation from the manufacturer to confirm that all inerts are allowed by the National Organic Program. If in doubt, ask your certifier before you use it. Several new disease-control materials on the market are allowed for use in organic agriculture, including biofungicides, mineral-based essential oil extracts, and botanical fungicides. Growers in some regions are also using compost teas and plant extracts. Copper and sulfur compounds are fungicides that are allowed and have been used historically by organic growers, but they have several drawbacks. These materials can qamage plants if applied incorrectly. Sulfur dust can cause acute eye and respiratory
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irritation in humans. It is also lethal to some beneficial insects, spiders, and mites, and can set the stage for further pest problems. Longterm frequent use of copper fungicides can also lead to toxic levels of copper in the soil.
Fertilisation Fruits, being largely water and sugars, remove relatively few nutrients from the soil, compared to other crops. Therefore, much of a fruit crop's fertility needs can be met through cover crop management and organic mulches (in systems that use them) and by the application of lime and other slow-release rock powders at the pre-plant stage. Supplementary fertilisation may still be required for optimal growth and production. There are many commercial organic fertilisers available. Some weed control methods, such as smother crops, are discussed in the Site Preparation section above. This type of cover cropping is an important tool for weed management that also contributes to good soil management, fertility, and pest management. Mulches
Mulching is a powerful weed management strategy that can also contribute to good soil management, if appropriate natural materials are used. After a planting is established, weeds can be suppressed by applying thick layers of mulch. This can also create habitats for beneficial arthopods, including generalist predators such as big-eyed bugs, softbodied flower beetles, and spiders. Organic mulches are usually applied in a circle around tree trunks or vines, and down the whole row in blueberries. Commonly, tree fruit growers keep mulches away from the tree trunks, particularly in winter, to prevent voles or mice from gnawing on the bark and damaging young trees. Keeping mulches 8 to 12 inches away from the trunk also reduces the likelihood of crown rot and other diseases in susceptible species-most notably apples on certain rootstocks. Mulch materials may include straw, spoiled hay, leaves, yard trimmings, woodchips, and sawdust. Many of these materials are inexpensive. Still, it's wise to weigh the benefits and risks of each, including hauling costs and the risks of their containing impurities and prohibited materials. Municipal green waste may be available, either raw or from municipal or commercial composting operations. Growers must monitor the incoming product and remove any trash to keep undesirable material out of their fields. Growers should ask compost producers about the sources of their materials and any pesticides that may persist in them. Of particular concern are clopyralid and picloram, herbicides that are extremely resistant to breakdown, even after composting. The sale and use of these materials is
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restricted in some areas. A Washington State University study showed treated grass clippings to be the primary source of clopyralid entering the organic waste stream. Experience from California, Oregon, and Washington shows that at levels of 1 to 10 parts per billion, clopyralid adversely affects sensitive vegetable crops. Because organic mulches decompose over time, they require periodic re-applications in order to continue suppressing weeds. However, their decomposition provides other benefits. Mulching with organic matter enhances soil aggregation and water-holding capacity. Researchers from 1937 to the present have consistently found that mulching is the best orchard-floor management system for retaining moisture. In Michigan research, mulching was as effective as irrigation in encouraging tree growth. Organic mulches can have positive effects on tree growth, with improvements in soil quality and shifts toward beneficial nematodes. Mulch can also benefit the crop by moderating soil temperatures, thus reducing plant stress. Organic mulches provide slow-release nutrients for the long-term health and fertility of the soil. Research indicates that potassium, phosphorus, and nitrogen are more available in mulched systems than in nonmulched systems. Some growers express concern that sawdust may acidify their soil or bind nitrogen in the soil. However, these effects are minimal if the sawdust is not tilled into the soil. Raising organic matter on the farm is one way to ensure sufficient, clean mulching material. Farm-raised hay grown outside the orchard can provide weed-free mulch. Cover crops may be grown between tree rows, mowed, and gathered around the trees. Some small-scale growers use the biomass from orchard alleyways, cutting cover crops with a sickle-bar mower and handraking the material under the trees. Larger-scale operations often use forage wagons, straw-bale spreaders, or specialised equipment to mechanise mulching jobs. King Machine Co. offers a small, trailer- or truck-mounted square-bale chopper and blower suitable for most fruit crops. Millcreek Manufacturing Co. has developed a row mulcher especially suitable to blueberry, bramble, and grape' culture, but also useful in tree fruit orchards. The Millcreek machines are designed to handle bulk organic materials such as sawdust, wood chips, bark, peat, and compost. Ceotextiles
Geotextile mulches are paper or woven plastic fabrics that suppress weed growth. While they allow some air and water penetration, they may reduce water infiltration, whereas organic mulches increase infiltration. Geotextile mulches do not provide the advantages of adding organic matter and nutrients to the soil, and if synthetic, they must eventually be removed. Geotextiles have a high initial cost, ·though this may be partially recouped in lower weed-control costs over the material's expected field-life-5 to 10 years for polyester fabric; 2 to 3 years for paper weed barriers. Still, some growers find them useful for weed suppression in orchards, tree plantations, and cane fruit culture.
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Sheet Mulch
You can .also create weed barriers by sheet mulching: laying down layers of cardboard or newspaper and covering them with organic material. Sheet mulching increases the efficacy of organic mulch as a barrier against emerging weeds. Cultivation
Cultivation-using mechanical tillage and weed harrowing implements-is the most widely used weed-management practice in fruit production. In systems that maintain permanent vegetation between rows, cultivation may be limited to the tree row under the drip line in an orchard, or extended 1 to 3 feet from the edge of the hedgerow in bramble plantings. The reverse is true where mulches are used in the tree row, and cultivation is used to control weeds and incorporate cover crops in the alleyways. In any case, cultivation must be k~pt shallow to minimise damage to crop roots and to avoid bringing weed seeds to the surface. Hand cultivation-enhanced with the use of a wheel hoe-can be effective in smallscale plantings. In large-scale plantings of trees or vines, where in-row tillage is desired, "mechanical hoes" such as the Weed Badger or Green Hoe are very useful. These tractormounted, PTO-driven cultivators can till right up to the tree or vine without damaging the plant. Attachment options include powered rotary tillage tools and scraper blades that can move soil either away from or toward the base of the crop plants. Scraper-blade attachments, commonly known as "grape hoes," have been used in vineyards for decades. Herbiddes allowed for use in organic production
A few herbicides currently emerging on the market are allowable for organic production, with restrictions on the location of their use. There is ongoing research on using materials such as vinegar, corn gluten, and citric acid as herbicides, although they are not yet widely used by certified organic growers. Such materials may have applications in organic systems, such as for spot treatment of noxious weeds. Weeder geese, chickens, and ducks
For many years, farmers have used geese to control weeds in perennial and annual crops, including strawberries, blueberries, bramble fruits, and tree orchards. In Oklahoma, researchers at the Kerr Center for Sustainable Agriculture used weeder geese in commercial-scale blueberry and strawberry production, with portable electric fencing to keep the birds in a specific zone in the plant row. Investigators at Michigan State University studied the impacts of populations of domestic geese and chickens in a
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nonchemical orchard system. They found that the geese fed heavily on weedsespecially grasses - and also on windfall fruit. In general, geese are more effective against emerging or small grass weeds, and they have a particular preference for Bermuda grass and Johnson grass-weeds that can be especially troublesome in orchards. Those who have raised chickens know how enthusiastically they devour fresh vegetation. If the area they inhabit is small, they will strip it to the dirt. Properly managed, however, their foraging characteristics can be used to the grower's advantage. Flame weeding
Flame cultivation uses directed heat to kill weeds. It works not by burning the weeds but by searing them and causing the plant cells to rupture. Farmers began using tractormounted flamers in orchard and row crops in the 1940s. Technology and technique have both been refined considerably in recent years. Several tools now commercially available, including flame, infrared, and steam weeders, make heat a viable option for some weed management applications.
Management of vertebrate pests Several bird species, deer, rabbits, ground squirrels, gophers, mice, voles, raccoons, and other animals can be serious pests of fruit plantings. Organic certification calls for an integrated approach to vertebrate management, including exclusion, trapping, repellents, scare devices, and protection or development of predator habitat. Gophers and ground squirrels can be managed on organic farms through integrated strategies. Thomas Wittman of Gophers Limited emphasizes that growers should not expect to eliminate these pests, but will do well to keep populations in check. He stresses the importance of keen observation and has tips for effective trapping routines using commercially available traps. Persistent year-round trapping is the primary strategy for most farmers, complemented by enhancing the habitat of key predators such as owls and hawks with nestboxes, perches, and appropriate vegetation. Explosive propane devices are effective against gophers and ground squirrels. Propane gas ignited in rodent burrows creates an explosion that kills the animals and disrupts their tunnels. Several organic orchardists say that this works, but most promptly abandoned its use because neighbours complained about the noise of the explosion, similar to the sound of a gun shot. Only two materials are on the National List as rodenticides. These may be used only if they are documented in the Organic System Plan, used with care to avoid harming non-target animals, and only when other management practices are ineffective.
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Birds can be especially troublesome in cherry, berry, and grape plantings. Exclusion with bird netting is probably the surest control, but the initial cost can be high for both the material and its placement. Noise devices, "scare-eye" balloons, Mylar tape, artificial hawk kites, and many other home remedies have been tried, with varied success. Successful scare tactics depend on the bird species, bird population pressure, and the grower's management of the devices. It is important to remember that birds and other vertebrate pests are quick to learn, and they often overcome their initial aversion to scare devices or repellents. The grower will achieve the most effective control by moving devices frequently, and by changing or mixing the devices. For example, organic growers describe how they effectively scare certain bird species away from newly emerging crops by placing red- and silver-coloured Mylar tape in the field for just a few weeks, then removing it so that the birds do not get used to seeing it. Fruit growers use sonic and visual scare devices only at critical times in the growing season, such as fruit ripening, and remove them promptly as soon as that period is over. Deer can be devastating to fruit plants, especially young orchards. Methods for preventing or controlling deer damage to crops range from exclusion and cultural methods to scare devices, repellents, and culling or harvest. Research at the University of Wisconsin indicates that none of these repellents is very useful under heavy deer pressure. Exclusion fencing may be the only way to manage heavy deer populations. In most states, the Cooperative Extension Service provides suitable plans for deer fencing. Electric fencing appears most effective. Research indicates that even a single strand of electrified wire can work. Where deer problems are severe, however, a seven-strand, sloped, electrified fence may be necessary. Tree guards made of plastic, hardware cloth, or similar materials can keep rabbits from gnawing on fruit tree trunks. However, northern growers should remember that snow can effectively raise the gnawing height of rabbits. Mice and voles may be attracted to mulch around fruit plants. Such rodents take up residence in mulch during the winter, feeding and gnawing on roots, stems, and trunks. To reduce the chance of vole damage, mulch should be raked away from the plants in the fall. Mulch removal mny not be practical, however, for blueberry plantings. Keeping the planting site mowed also helps reduce rodents by exposing them to natural predators such as hawks and owls. For pests such as raccoons, opossums, skunks, etc., tight webtype fencing or non-lethal traps are the best control options. Postharvest Handling
Many fruits require some type of postharvest handling. Whether done on-farm or off, these processes must be documented in the Organic System Plan. Any off-farm
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postharvest handling must be done by certified organic facilities, and appropriate measures must be taken to prevent commingling or contamination of organic products with non-organic products during washing, sizing, packing, and storage. REFERENCES
Ableman, Michael. 1993. From the Good Earth: A Celebration of Growing Food Around the World. HNA Books. Alex Avery. 2006. The Truth About Organic Foods (Volume 1, Series 1) Henderson Communications, L.L.c. Edwards, Linda. 1998. Organic Fruit Tree Management. Certified Organic Associations of British Columbia. Hall-Beyer, Bart, and Jean Richard. 1983. Ecological Fruit Production in the North. Hall-Beyer and Richard, publishers. Scotstown, Quebec. 270 p. Julie Guthman, Agrarian Dreams: The Parodox of Organic Farming in California, Berkeley and London: University of California Press, 2004. Lampkin & Padel. 1994. The Economics of Organic Farming: An InternationatPerspective. Guildford: CAB International. DECO. 2003. Organic Agriculture: Sustainability, Markets, and Policies. CABI International.
5 Nursery Management
The humid tropical climatic conditions of India facilitate cultivation of wide range of tropical horticultural crops. Since many years these crops dominated the agricultural sector are presently considered as key components for crop diversification. But their importance has increased in recent years due to increased demand of quality foods and their economic potential and suitability to the region. The erratic rainfall pattern and excessive humidity created problems for efficient utilisation of immense potential of horticultural crops in India. In era of commercial and high value agriculture, horticultural crops are front runners for betterment of small and marginal farmers in the India. Therefore, utilisation of new scientific innovation and intervention in horticultural sector is become imperative for sustainable agricultural development of these fragile Lands. Nursery is a place where plants are cultivated and grown to usable size. The nursery management gained a status of commercial venture where retailer nurseries sell planting materials to the general public, wholesale nurseries which sell only to other nurseries and to commercial landscape gardeners, and private nurseries which supply the needs of institutions or private estates. Since most of the horticultural crops are propagated by the nurseries, this chapter covers all the related aspects to nursery for production of quality planting materials. TOOL AND EQUIPMENTS
Conventional Nursery
Spade, khurpi, watering cane, fork, hoe, garden line, roller, basket, sirki, polythyne sheet, sprayer, alkathene sheet, nose-cane, duster, sticks, tags etc. Hi-tech Nursery
Plug trays, perforated plastic trays, strip peat pots, nursery stand, sprinklers, protected structures, water pumping motor, media mixture, rakers, temperature control devices, humidity control devices, exhausters, media pressure, seed dibbler, etc.
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Location and Layout of Nursery
For selecting an area for establishing nursery it is worthwhile to consider the following points: Nursery should be raised in such place where no water stagnation is experienced, and have good drainage system. Land for nursery should be well drained and located at on a high level. The soil for nursery should be sandy loam and normal in PH (around 6.5-7.0). The plot for nursery should be selected near to a water source. Nursery plots should be chosen near the farm building, so that freq~ent supervision can be made easily. Nursery plots should be away from the shady places. Nursery plots should be selected at one side of the field to isolate the other fields for doing cultural practices easily. Site should be safe from stray animals and excessive diseases and pest attacks. SUITABLE CROPS
Raising nursery from seeds and other planting materials is easy and convenient way for ensuring better germination and root development. The planting material of horticultural crops is multiplied under nursery conditions with proper care and management for raising healthy, vigorous and disease free seedlings. In general, vegetable crops are divided into three groups based on their relative ease for transplanting. Crops like Beet root, broccoli, Brussels sprouts, cabbage, cauliflower, tomato and lettuce are efficient in water absorption and rapidly from new roots after transplanting. Vegetable crops that are moderately easy for transplanting are brinjal, onion, sweet pepper, chilli and celery which do not absorb water as efficiently as crops that are easy to transplant but they form new roots relatively quickly. The vegetable crops which are difficult to transplant are cucurbits, sweet corn which requires special care during nursery raising and transplanting. Most of fruits and tree spices are slow growing and multiplied in nursery for better seed germination and plant survival. It becomes convenient to utilise various budding and grafting tools under nursery conditions. Therefore, most of fruit crops are multiplied and propagated under nursery conditions. Besides, the shrubs and herbs of ornamental nature are multiplied under nursery conditions for their faster growth and development.
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NECESSITY OF NURSERY
Seedlings not only reduces the crop span but also increases the uniformity of the crop and thus, harvesting as compared to direct sown crops. Transplanting of seedlings also eliminates the need for thinning and provides good opportunities for virus free vigorous and off-season nursery, if grown under protected conditions. It is easy and convenient to manage seedlings under small area. Effective and timely plant protection measures are possible with minimal efforts. Nursery provide favourable climate to emerging plants for their better growth and development. The effective utilisation of unfavourable period by preparing nursery under protected conditions. Effective input utilisation for crop production by reducing initial stage crop infestations and interferences. Seed cost of some crops like hybrid vegetables, ornamental plants, spices and some fruits can be economised through nursery. Nursery production help in maintaining effective plant stand in shortest possible time through gap fillings. REQUISITIONS OF NURSERY MANAGEMENT
Site for nursery should be selected at such places where abundant sunshine and proper ventilation is available. Nursery site should be on higher location so that water stagnation is avoidable. In humid and rain prone areas nursery place should be well protected from heavy rains through protected structures. The site should be nearer to irrigation facilities and easily accessible. It should be protected from stray animals, snails, rats etc.
Soil should be sandy loam or loamy with PH range of 6 to 7 artd rich in organic matter and free from pathogenic inoculums. After sowing the seed in nursery, cover the seeds with mixture of well rotten compost + friable soil + sand (2:1:1) and mulch with paddy straw /dried leaves. Mulch is removed as and when seeds just emerge above ground. Soil Preparation
Nursery bed preparation is an important step in crop management because it largely
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affects crop stand and its performance at field level. Therefore, soil should be worked to a fine tilth by repeated ploughing and spading. Dead plant parts which are seem to be dwellers of pathogens and pests should available for soil as well as seed treatment which performs as antagonist to harmful microorganisms. Some of botanicals like NSK, Neem cake, Karanj cake etc. also can be used for nursery bed treatment. Nursery Bed Preparation
Before sowing seeds the beds should be levelled and pressed gently to make it firm. Nearly 15-20 cm raised beds of 45-50 cm width are always preferred for raising nursery. However, its length should be made according to the requirements or size of plots but should not exceed 5-6 m. In between beds, drains of about 30-45 cm width are prepared and connected to the main drain for removal of excess water during heavy pour. This space facilitates easy movement during intercultural operations and acts as physical barrier for inoculums spread. The drains are flooded during dry period to modify microclimate of nursery beds in favour of seedlings. In recent years various advancements have been made in nursery management for bed preparation to avoid possibilities of pathogen spread like use of soilless media, plug tray technique, perforated poly trays etc. Input Management in Nursery Production
The rooting media and seed or planting materials are important inputs for nursery production. The rooting media should be having appropriate physical and chemical properties for better germination and root development. The media should be with constant volume and free from living organisms and firm enough to hold planting material properly. Abundantly available rooting media are sand, coco peat, perlite, vermiculite, leaf mold, sphagnum moss, pumic, sawdust and wood shavings etc. Seeds are one of the least expensive but most important factors influencing yield potential. Crop seeds contain all the genetic information to determine yield potential, adaptation to environmental conditions, and resistance to insect pests and disease. One of a farmer's most critical management decisions is the selection of seed source and variety. The cost of seed stocks usually is less than 5 to 10 percent of total production costs. Yet seed stocks can affect the yield potential of a crop more than any other input factor. Water Management
Water is an important resource not only to nursery growers but to off-farm neighbours. By reducing water use, the pOSSibility of leaching and loss of nutrients through surface
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runoff decreases. Micro, Overhead and pulse irrigation method are very means of watering larger nursery area. Microirrigation applies small amounts of water to the root zone area only. It also promotes compact root development which is important for subsequent tree survival in the landscape. In container production, drip irrigation is often not used because of difficulties of working around and moving containers when drip lines are present. Drip or trickle system, which uses 60%-70% less water than overhead systems. Overhead irrigation is designed to cover a large area, and these systems are the least expensive to install. However, this method produces uneven water distribution, which can slow plant growth, encourage disease, and contribute to runoff. Pulse irrigation saves water in container production. Traditional irrigation comes from a long, single application of water from an overhead sprinkler. In pulse irrigation water is applied for about 15 minutes, four or more times and a pause of 30- 60 minutes occurs between applications. It reduces water use by about 30% and also minimises runoff from containers. During the pause, water fills the pores and wets hard-towet components of the medium. The medium is saturated before excess drains from the pots. Nutrient Management
Nursery growers should test soils/media each year (midsummer to fall) to determine fertiliser/organic manure needs for nursery beds for the following year. Usually in nursery beds normal fertilisers like urea, Muraite of Potash and DAP are applied. Timing of fertilisation should be given in two spilt i.e. basal and top dressing (after 10 days) by broadcasting or foliar spray @ 0.5-2%. Immediate before transplanting, fertilisation should be avoided as it encourages diversion of plant energy toward root development in nursery which has negative impact on seedlings during exposure for transplanting. Common source of nutrients in nursery is FYM, compost, vermicompost, leaf mold, cakes etc. Besides, primary nutrients like nitrogen and phosphorus are essentially applied through straight fertilisers as these play an important role in root and shoot development. Nutrient deficiency symptoms and their corrections in plants
Older or lower leaves affected
Nitrogen: Plants light green light yellow, drying to light brown colour, stalks short and slender if element is deficient in later stages of growth. Applying recommended doses of N fertilisers. If the deficiency is observed during the growth phase, 1% of urea can be used. Phosphorus: Plant dark green, often developing red and purple colour, lower leaves sometime yellow; turning to greenish brown black colour. Stunted shade plants but have stronger stems. Recommended doses of P and foliar spray of 2% DAP or 1 % super phosphate extract.
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Magnesium: Lower leaves mottled or chlorotic, without dead spots, leaves may redden as with cotton, sometimes with dead spot tips and margin turned or curved upwards, stalks slender. Soil application of Domolite or Gypsum Salt MgS04 or 71\0 depending upon the deficiency and 0.5% of Gypsum salt as foliar spray. Potassium: Spots of dead tissue small usually at tips and between veins, more marked at margins of leaves, stalks slender. Stocky appearance of stem with short internodes is also indicate potassium deficiency. Its deficiency is usually not observed in Indian soils but if occurs than foliar spray of K @1 % KCl or 1% K?04' Zinc: Spots generalised, rapidly enlarging and generally involving areas between veins eventually involving secondary and even primary veins, leaves thick, stalks with shortened inter nodes. Soil application of Zinc Sulphate at 12.5 - 25 kg/ ha and foliar spray @ 0.5% correct its deficiency. New or bud leaves affected (symptoms localised)
Calcium: Young leaves of terminal bud at first typically hooked, finally dying back at tips and margins so that latter growth is characterised by a cut out appearance at these points, stalks finally die at terminal bud. Lime application depending upon the pH and foliar spray of 1 % calcium nitrate. Boron: Young leaves of terminal bud becoming light green at bases, with final break down here; in later growth, leaves become twisted, stalk finally dies back at terminal bud. Copper: Young leaves permanently wilted or marked chlorosis; twig or stalk just . below tip and seed head often unable to stand erect in later stage when shortages are acute. Soil application of Copper Sulphate at 10kglha and foliar spray of 0.5% CuS04. Slender and weak stems with poor lignification spilling or cracking on the barks. Manganese: Sports of dead tissue scattered over the leaves smallest veins tend to remain green producing a checkered or reticulated effect. Soil application of Manganese sulphate at 25 kg/ ha and foliar spray of 0.2-0.4% MnS04 • Sulphur: Young leaves with veins and tissue between veins light green in colour. It is applied with other fertilisers. Iron: Young leaves chlorosis, principal veins green, stalks short and slender, thin and erect stems. Soil application of Ferrous sulphate at 50kglha and foliar spray of 0.5% Ferrous sulphate (for ca1cerous soil, only foliar spray is recommended). Weed Management
Weeds are plants unwanted at a place and time. There presence in nursery increases
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competition with seedlings for nutrient, water, light and CO2 results in lanky seedlings. Besides, some weeds harbour pathogens and insects and also produce allelopathic effect on crop plants. Therefore, weed control is very essential requirement for successful nursery production. It should be integrated, combining the use of mechanical, cultural and as necessary, chemical controls. The following methods conp-ol weeds in either a nursery field or container crop: Select a weed-free field or media for nursery preparation. Control weeds in perimeter areas (i.e. fence rows and windbreaks). To reduce weed seeds, properly store and compost manure before applying to the soil. Use stallbed technique to avoid initial weed infestation. Mow buffer strips to reduce seeds blown into irrigation ponds. Minimise run-off from weedy fields to ponds. Pump irrigation water from deep in the pond to avoid seeds on the water surface. Ensure weed-free material is planted. Do not move weeds between fields on equipment. Cultivate fields when seedlings are small. Use shallow tillage (2.5-5.0 cm) if herbicide has been applied. A mowed grass strip between nursery rows with a weedfree strip at the base of the plants 0.5 to 1.0 metre wide can be maintained by: hand hoeing, mechanical cultivation, mulching with various organic materials, or herbicide application. Rodents often overwinter in mulch so, remove it from the base of plants in the fall and consider appropriate traps. Weed control with container stock is more difficult than in the field because there are few effective registered herbicides. In container stock, the following measures will help: By hand or manual weeding. Install a weed barrier of old polyethelene or geotextile fabric under pots. This prevents weed germination under the pots. Keep media components weed-free by covering outdoors stored components. If planning to use field soil, ensure that it comes from a source known to have few weeds and no herbicide residues.
Use weed discs in pots; these reusable barriers are made of materials that allow water and air movement while reducing seed germination.
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Disease Management
In nursery beds usually fungal diseases like damping off and foliar diseases like anthracnose, blight, leaf spot and mildews are serious problems. Their control is possible only through adopting an integrated approach of cultural, mechanical, biological and chemical measures right from management of seed source to final uprooting seedlings. Though all measures are difficult to apply but some of them should be followed like:
Steam sterilisation: Rooting media sterilisation is essential if it has been exposed or previously used as it may contain undesirable microorganisms, insects, and weeds. Steam sterilisation is relatively expensive but ecofriendly compared to chemical sterilisation Soil solarisation: In solar sterilisation, the soil is ploughed thoroughly and covered with polythene sheet for few days depending on temperature conditions. Hot water treatment: Nursery beds should be treated with hot/boiling water before sowing seeds. It will kill most of pathogens and insect and pests. Biological control: (Bacillus, Pseudomonas, and Streptomyces and fungi such as Trichoderma reduces fungal plant pathogens) Chemical control: If above measures are unable to manage the diseases than chemicals like copper fungicides 0.2% or Bavistin 0.15% should be sprayed for fungal diseases and Antibiotics like Streptocycline should be sprayed for their management. Pest Management
Because of the variety of plants in the nursery, insect and disease control poses many challenges. Integrated pest management (IPM) combines chemical, cultural and biological control techniques to address pest problems. Good sanitation and plant health reduce pest and disease problems. The following procedures make up an effective IPM programme: Mapping the nursery by identifying plants which are most susceptible to insects and disease problems. Note which species and cultivars are affected first. Monitoring nursery at least once a week. Pay particular attention to sensitive species. Identifying pests and beneficial insects, noting life cycle stages and population levels. Making a decision on appropriate control from collected information. Some selective insect traps are available but yellow sticky traps can be used to identify pests. Insects should be controlled at vulnerable stages of their life cycle. When a control is necessary, spot spray permitted chemicals or botanicals only those plants or species which are infested. Few biological controls ar~ available for use in the nursery but
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Bacillus thuringiensis var. kurstakihas been effective against moths. Conserve and promote beneficial insects by promoting their captive rearing and releasing in protected area. It is necessary to maintain vigorous, healthy plants by using proper culture and management practices to provide natural resistance to plants. Heavily insect infested or injured plants should be destroyed as earliest possible. In nurseries IPM should be plasticised to realise that all culture and management factors can affect pest population. New concepts like planting scout plants for pests in border area and use soaps, oils and botanicals whenever possible are appearing effective tools for nursery production. Temperature and Humidity Regulation In humid tropical climatic regions erratic rains create excess moisture and relative
humidity in nursery beds which is congenial for various diseases and pests. Controlling rainfall in not in man's job but it can be managed with protected structures. But conventional protected structures are not suitable for nursery production in humid tropical climatic conditions because inside temperature is much higher than desired level. The temperature can be controlled with three different methods i.e. ventilation, shading and intermittent misting or sprinkling. Therefore, special st~ctures are required for protection of young and tender plants from heavy rainfall. So, the structures with proper ventilation from all side should be colistructed for natural regulation of excess temperature and humidity. It cali be constructed with covering top with polythene (200mm) and sides with shadenet material (30-50 percent) or insect proof nets (45-55 mesh) materials. The inside temperature cail be maintained with intermittent misting or sprinkling. The timer and misting volume should be adjusted according to prerecorded inside temperature, humidity, and air movement. But, usually proper ventilation and partial shading are commonly suggested approaches for temperature regulating under humid Island conditions. MODERN NURSERY MANAGEMENT
Nursery development has great scope for the enhancing production and profitability of horticultural crops in Bay Islands because of erratic rainfall pattern, low availability of quality seed material and high cost of seed material. The modem era of horticultural sector is known for .effective utilisation of hi-twech interventions for different aspects. Hi-tech interventions in nursery sector are technological advancements which are capital intensive, minimally environment dependent and having capacity to increase seed performance. Its management is a technical and skill oriented jobs which require proper attention at different stages of growth and development.
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Figure 1. Components of nursery management Components of Modern Nursery
a)
Technological information: Right information about nursery management at right time to right person is basic requirement for its success. This can be done with adopting on-farm and/or off-farm extension activities related to -nursery production.
b)
Training: Nursery management is highly skilled and technical job which requires proper attention and expertise of nurseryman. Therefore, conducting trainings in form of technology package is better than split trainings. Besides, technologies and knowledge related to nursery management can be disseminated through education/ communication modules, print! broadcast media. It can also be done by establishing technodemo projects for horticultural crops.
c)
Programme management: Nursery production is a programme which requires proper planning and monitoring for obtaining healthy seedling and better crop stand. This can be performed by interagency coordination and linkages with concerned stakeholders.
d.
Credit facility: Nursery production for horticultural crops is capital intensive intervention. Therefore, nursery growers should be provided with sufficient amount of credit at right time for its success. It can be provided from Government sponsored schemes like National Horticultural Board, High Value Agriculture, National Horticulture Mission or institutions like Nationalised Banks or Cooperatives.
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e)
Transplanting operations: Seedlings are uprooted just before transplanting by irrigating beds to loose soil for better uprooting. Transplanted should be in shady part of day probably in evening hours for their better establishment and root development. Pre-transplanting treatments of seedling with urea or insecticide/ fungicide by dipping roots in solution is suggested for establishment.
g)
Hi-tech interventions: Hi-tech interventions like protected cultivation, micropropagation, microirrigation, fertigation, use of growth regulators, canopy management, organic farming, and automatic climatic controls measures etc. These interventions are used for efficient utilisation of inputs and increasing production efficiency.
h) Marketing facility: The commercialisation of nursery production is possible with efficient and organised marketing structure. This can be promoted by encouraging participation in Agri-trade fairs, conducting / assisting market linkage activities etc. i)
Seeds and planting material: Seed/planting material should be of true-to-type with crop/variety specific standards. The seed/planting material should be collected from well recognised nurseries or institutions like NSC, sse and institute nurseries. If planting material is imported in India than it should be with confirmation of quarantine regulations.
Model Nursery Layout
Nursery is the place where all kinds of plants like trees, shrubs, climbers etc. are grown and kept for transporting or for using them as stock plants for budding, grafting and other method of propagation or for sale. The modem nurseries also serve as an area where garden tools, fertilisers are also offered for sale along with plant material. The area for nursery d Models for nursery production are prepared for effective utilisation of inputs and to do things in proper manner. Various location specific models are designed by institutions for nursery establishment as per their requirements. But their some important components which should be taken into care and provision should be made for these during planning and layout preparation for nurseries: 1.
Fence: Prior to the establishment of a nursery, a good fence with barbed wire must be erected all around the nursery to prevent tress pass of animals and theft. The fence could be further strengthened by planting a live hedge with thorny fruit plants. This also adds beauty in bearing and also provides additional income through sale of fruits and seedlings obtained from the seed.
2.
Roads and paths: A proper planning for roads and paths inside the nursery will not only add beauty, but also make the nursery operations easy and economical. This
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could be achieved by dividing the nursery into different blocks and various sections. But at the same time, the land should not be wasted by unnecessarily laying out of paths and roads. Each road/ path should lead the customer to a point of interest in the nursery area.
3.
Progeny block/Mother plant block: The nursery should have a well-maintained progeny block or mother plant block/scion bank planted with those varieties in good demand. The grafts/layers/ rooted cuttings/ seedlings should be obtained preferably from the original breeder /research institute from where it is released or from a reputed nursery. One should rememher that, the success of any nursery largely depends upon the initial selection of progeny plants or mother plants for further multiplication. Any mistake made in this aspect will result in loss of the reputation of the nursery. A well managed progeny block or mother plants block will not only create confidence among the customers but also reduces the cost of production and increases the success rate of grafting/ budding/layering because of availability of fresh scion material throughout the season within the nursery itself and there will not be any lag period between separations of scion and graftage.
4.
Irrigation system: Horticultural nursery plants require abundant supply of water for irrigation, since they are grown In polybags or pots with limited quantity of potting mixture. Hence sufficient number of wells to yield sufficient quantity of irrigation water is a must in nurseries. In areas with low water yields and frequent power failures, a sump to hold sufficient quantity of water to irrigate the nursery plants is also very much essential along with appropriate pump for lifting the irrigation water. In areas where electricity failure is a problem which is more common, an alternate power supply (generator) is very essential for smooth running of pumpset. Since water scarcity is a limiting factor in most of the areas in the country a well laid out pye pipeline system will solve the problem to a greater extent. An experienced agricultural engineer may be consulted in this regard for layout of pipeline. This facilitates efficient and economic distribution of irrigation water to various components in the nursery.
5.
Office cum stores: An office-cum-stores is needed for effective management of the nursery. The office building may be constructed in a place which offers better supervision and also to receive customers. The office building may be decorated with attractive photographs of fruit ornamental varieties propagated in the nursery with details of it. A store room of suitable size is needed for storing polybags, tools and implements, packaging material, labels, pes~icides, fertilisers etc.
6.
Seed beds: In a nursery, this component is essential to raise the seedlings and rootstocks. These are to be laid out near the water source, since they require frequent watering and irrigation. Beds of 1-meter width of any convenient length are to be
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made. A working area of 60cm between the beds is necessary. This facilitates ease in sowing of seeds, weeding, watering, spraying and lifting of seedlings. Irrigation channels are to be laid out conveniently. Alternatively, sprinkler irrigation system may be provided for watering the beds, which offers uniform germination and seedling growth.
7.
Nursery beds: Rising of seedlings/rootstocks in polybags requires more space compared to nursery beds but mortality is greatly reduced along with uniformity. Nursery beds area should also have a provision to keep the grafted plants either in trenches of 30cm deep and 1 m wide so as to accommodate 500 grafts /layers in each bed. Alternatively, the grafts/layers can be arranged on the ground in beds of 1 m wide with 60cm working place in between the beds. Such beds can be irrigated either with a rose fitted to a flexible hosepipe or by overhead micro sprinklers.
8.
Potting mixture and potting yard: For better success of nursery plants, a good potting mixture is necessary. The potting mixtures for different purposes can be prepared by mixing fertile red soil, well rotten FYM, leaf mold, oil cakes etc. in different proportions. The potting mixture may be prepared well in advance by adding sufficient quantity of superphosphate for better decomposition and solubilisation. The potting mixture may be kept near the potting yard, where potting/pocketing is done. Construction of a potting yard of suitable size facilitates potting of seedlings or grafting/ budding operations even on a rainy day.
9.
Structures for nursery: i) Shade houses: Shade houses in nurseries in tropical and sub-tropical regions offer .many advantages like raising of seedlings in bags directly, protecting the grafts from hot summer months, effective irrigation through upside down overhead microsprinklers. The shade houses made with shade nets (50% or 75%) for regula-tion of shade are particularly very useful in arid regions where the humidity is very low during summer months. ii) Green houseslPolyhouses: Grafting or budding of several fruit species under polyhouses or low cost green houses with natural ventilation will enhance the percentage of graft/bud take besides faster growth of grafts due to favourable micro climatic conditions of polyhouse. In green house construction, a wood or metal frame work is built to which wood or metal sash bars are fixed to support panes of glass embedded in putty. In all polyhouses/ green houses means of prOViding air movement and air exchange is necessary to aid in controlling temperature and humidity. It is best, if possible to have in the green house heating and self opening ventilators and evaporative cooling systems.
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Plastic covered green houses tend to be much lighter than glass covered ones with a build up of excessive high humidity.
!
a)
Polythene film: This is the most inexpensive covering material but it is the short lasting one. However, UV ray resisting polyethylene film of various thickness is usually recommended which lasts longer.
b)
PVC film: This material is pliable and comes in various thickness and widths upto 6 ft. It is longer lasting than polythene and is more expensive PVC surface of film tends to collect dust and lower the light intensity in due course of time.
c)
Polyester film: This is a strong material with excellent weathering properties lasting for 3-5 years and is unaffected by extremes of heat or cold though it is costly than polythene film/pVC film.
d) Fiberglass: Rigid panels, corrugated or flat fiber glass sheets embedded in plastic are widely used for green house construction. Fibre glass is strong, long lasting, light weight and easily applied which is coming in a variety of widths, lengths and thickness. It is costlier than poly thin film/pvc film. iii) Hotbeds: The hot bed is often used for the same purpose as a' green house but in a smaller scale. Amateur operations and seedlings can be started and leafy cuttings root early in the season in such structures. Heat is provided artificially below the propagating medium by electric heating cables, pot water, steam pipes or hot air blows. As in the green house, in the hot beds attention must be paid for shading and ventilation as well as temperature and humidity control. iv) Lathhouses: These structures are very useful in providing protection from the sun for container grown nursery stock in areas of high summer temperatures and high light intensity. Well established plants also can require lath house protection including shade loving plants Lathhouses construction varies widely depending on the material used. Aluminium pre-fabricated lathhouses are available but may be more costly than wood structures. Shade is provided by appropriate structures and use of shade nets of different densities allows various intensities of light in the lathhouses. Miscellaneous Propagating Structures
i)
Mist beds: These are valuable propagating units both in the green house and out doors and are useful mainly in rooting of leafy cuttings.
ii)
Mist chamber: This is a structure used to propagate soft wood cuttings, diffi-cult to root plants and shrubs. Here the principle is to spray the cuttings with a minimum quantity of water. This is achieved by providing the cuttings a series of intermittent
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sprayings rather than a continuous spray. The intermittent spraying can be done easily by means of a high pressure pump and a time switch. The pump leads to a pipeline system inside the propagating structure. The mist nozzles are fitted to these pipelines and suitably spaced over the propagating material. iii) Nursery bed: These are raised beds or boxes made of brick and mortar, provided with drainage holes at the bottom. The dimensions of the boxes are 60 cm high, 120- cm broad and length as required preferably not exceeding 10 m. Roof structures for
planting on both sides and forming ridges at the centre are constructed on the top of the nursery beds. These structures may be made permanent with angle iron or may be made of wood. Moveable bamboo mats, palm leaf mats are placed over these structures to protect the seedling from hot sun and heavy rains. Even shade roofing can be used for this purpose for raising see dings. iv) Fluorescent light boxes: Young plants of many species grow satisfactorily under artificial light from fluorescent lamp units. Although adequate growth of many plant species may be obtained under fluorescent lamps but not up to the mark compared to good green house conditions. v) Propagating cases: Even in green house, humidity conditions are often not sufficiently high for rooting. The use of enclosed frames or cases covered with glass or plastic materials may be necessary for successful rooting. In using such structures, care is necessary to avoid the build up of disease organisms due to high humidity. Developments in Nursery Production
Some of the important developments made by Indian institutions in nursery sector are mentioned here under. These approaches can be tested under Island conditions for development of nursery sector of horticultural crops. Low cost poly-house technology to raise off-season nurseries of cucurbits and solanaceous vegetables for higher profit.Poly-house is a zero-energy chamber of polythene sheet (200 gauge) supported on bamboo with sutli and nails, the size of which depends on the requirement and availability of space. The sun rays raise the temperature inside the poly-house by 6-100C through transparent polythene sheet which makes the environment inside poly-house congenial in December and January for growing nursery of solanaceous and cucurbitaceous vegetables for early planting in the open field during first week of February, when chances of frost are over. By this technology, the harvesting can be advanced by one to one and a half months and farmers can get the bonus price by catching the early market in spring-summer season.
Use of insect proof nylon nets for quality vegetable seedling production Leaf curl is a serious viral disease in tomato especially during hot/summer months. The
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virus spreads through a vector-whitefly. To control whitefly feeding on growing seedlings in nursery area, a 40-mesh nylon net is used to cover the nursery area. Thus viral infection is avoided till transplanting of seedlings in the main field. Viral diseases in chili and capsi-cums like chilly mosaic and leaf curl can also be controlled during nursery stage by providing nylon net coverage. This technology can also be used, with 40 mesh nylon nets, to control Spotted Wilt Virus of watermelon transmitted by thrips. The technology involves: Twelve raised beds of l.2m x 7.5m dimensions are to be prepared for getting the seedlings for one hectare area of main field (for tomato). Later the seeds started to germinate in the beds, 50 mesh nylon nets have to be covered over the beds. Nylon nets have to be stitched in the dimension of 1.2m width, 8.0m in length and l.5m in height resulting in a box shape. For support of the net, Casuarinas or bamboo pads have to be used. While stitching a net, provision for entry in to the net have to be made. This entry point should be closable either with straps or clips, so that entire structure becomes insect proof. The bottom edge of the net have to be buried the soil. A non-walk in type net coverings can also be prepared with 1-2 feet height net covering. A movable support system can also be prepared with %" GI pipe or a-iron. Nursery under shade net
The Nursery is fully covered with nets, plastic paper, raised nursery beds, covered with mulching paper. The Germination trays are filled with coconut fiber mulched fertile organic manure. The Hybrid seed is shown in the trays and will be regularly watered and sprayed with pesticides as and when required. Due to the covering of nursery with shade nets and paper, the incidence of virus can be minimised, which can cause major damage to the vegetable crops. RAISING AND MANAGEMENT OF VEGETABLES AND CROPS
The climatic conditions of India is warm humid with the temperature ranging between 22-32°C. The mean relative humidity is about 82% with an average annual rainfall varying between 3000-3500 mm. India have long been facing a chronic shortage of vegetables, although the country have potential land resources to meet the local demand.The vegetables like potato, onion, garlic and other non-perishables can be imported from mainland for local consumption. The production of other vegetables in the islands is inhibited by the pest and diseases, over saturation of soil due to heavy rains, constraints of sunlight during rainy season and pollination problems due to less movement of the bees and other insects. Because of above constraints, common vegetables like brinjal, cowpea, gourds are also sold very costly. After December, when the first crop of rice is harvested, vegetables
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are grown as rice fallow and very cheap.for a period of 1-2months. With the onset of rains, all these low lying areas are filled with rain water and suddenly there will be scarcity of vegetables and the cost goes very high. Even though it has been proved that suitable crops and their varieties can perform very well under these islands, lack of suitable land, cost of labor, attack of pests/lack of planting materials and poor transport facilities, make vegetable production a challenging job. In solanaceousvegetable crops, some of the bacterial wilt resistant varieties of brinjal, chilli and tomato are performing with 80-90 per cent survival but in the next season becomes susceptible. Similarly, cucurbitaceous crops like cucumber, ridge gourd and bitter gourd performs well in these islands. Some of the nontraditional vegetables like French bean, cauliflower, knol khol, capsicum etc. also come up well during dry season. Hence, the production and supply of healthy seedlings is very important for getting higher yield and quality. In most of the advanc:ed countries vegetable seedling production is taken up by specialized companies or as a capital venture. In India, vegetable seedling prouuction is gradually changing from open field nurseries to protected raised bed or seedling tray productions in some of the intensive vegetables growing areas. Seedling production as a specialized practice is also fast catching up in several states of India. Benefits nursery raising: The soil is well prepared and all operations required to raise seedlings are carried out in most efficient manner. Large number of seedlings can be produced from an unit area Sowing seeds in nursery allows additional time for preparatory tillage in the main field and if needed, the harvesting of previous crop can be prolonged Off season sowing of seeds becomes possible which ultimately fetches more return. Over crowding of plants in the main plot can be checked or thinning operation can be avoided Discarding of week seedlings become possible It reduces the seed rate and cost of cultivation Types of Nursery Beds
There are 3 types of beds, viz., flat bed, raised bed and hot bed. , i)
Flat bed: This is an old but popular type of bed commonly used by the farmers in villages. The width of the bed is adjusted to approach its centre conveniently. This types of bed is prone .to over watering and thus decaying of seedlings. It is not recommended specially during rainy season.
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Raised bed: This is the most common type of nursery bed which has been widely accepted by the vegetable growers. The height of the bed is kept to 20 cm and width from 80-100 cm with the convenient length as the requirement of the main field. In raised bed, the remain loose over watering is avoided and root growth gets intensified. It also facilitates the air and light penetration, intercultural operations, pests and diseases managements.
iii) Hot bed: This is not very common. Protected Structure for Seedling Raising
The seedling trays are commonly kept under nylon net house or poly house. Net house is cost effective and feasible to grow vegetable seedlings. It is commonly built using granite stone pillars of size 10' x 6" x 4". These stone pillars are spaced at Sm x Sm and grouted to a depth of 2 feet. The stone pillarsall along the periphery of the net house should be tied to a peg stone using guy wire. The height of the structure should be 8 feet. On top of each stone pillar used rubber tube is tied so that sharp edges of the pillars do not damage the nylon mesh and shade net. Wire grid is provided at the top of the structure as support for the nylon mesh. Normally farmers cover the sides with 40 mesh UV stabilized nylon insect proof net and in the top 50% UV stabilized HDPE shade net is used to cover the net house. It is recommended to cover the sides and top of the net house with 40 mesh UV stabilized nylon insect proof net. During summer and hot sunny days 25 % or 35% UV stabilized HDPE shade net is spread over the nylon mesh on the top of the net house to maintain ambient temperatures suitable for crop growth. Provision should be made to pull polythene sheet over the pro-trays in the event of rainfall by way of making low tunnel structure. For preparing low tunnel structure, %" HDPE pipes or bamboo stick and 400-gauge polyethylene sheet can be'used. The approximate cost for building stone pillar net house will be Rs. 80 to Rs. 100 per square meter depending on the locality. Solarization of Nursery Beds
It is a method of heating soil through sunlight by covering it with clear /transparent polythene sheet to control soil borne diseases including nematodes. Other additional beneficial effects include control of weeds, insect pests and release of plant nutrients resulting in increased crop growth. Solarization is a non-chemical alternative for disease, insect pest alld weed control. It can be successfully used for disinfection of any seedbed to produce healthy seedlings of vegetable. Method of Soil Solarization
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Prepare the raised bed, add organic manure and make the bed ready for sowing.
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Bring the bed to field capacity by irrigating. Cover the nursery beds with 200 gauge transparent polyethylene film as tightly and closely to the ground as possible. Leave the beds covered for 30-40 days. The soil temperature of the nursery bed thus covered can go up to 52°C in summer. Care should be taken to see that sheets do not tear off. Types of Containers
Seedling Trays or Punnets Seedling trays and punnets are shallow so the seed raising mix stays warm. Shallow seed trays also a have a better surface/depth ratio to improve aeration. Seed can be sown directly into seedling trays or the seedling tray used as a tray to hold punnets, jiffy pots, jiffy starters or 48 cell growing trays. 48 cell growing trays are made of a soft plastic that allows you to squeeze the entire seedling out Withoutjamage to the root ball. Seedling trays are designed to fit bottom heat propagators an Mini Propagators. Sowing seed directly into a seedling tray gives you a good surface to work from in order to 'prick out' or just thin your seedlings. Small tree seeds should first be sown in a seedling tray and later transplanted at the 4-6- leaf stage, into individual tree tubes, before planting out into their final position. This is because pots are too deep and stay too cold and wet for good germination. Tree seeds can take 3-6 months to germinate, depending on factors like soil temperature so they should be labelled with the name and date of sowing and left alone in a seed tray. Seedling trays are also called as pro-trays (propagation tray) or flats, plug trays or jiffy trays. The most commonly used are 98 celled trays for tomato, capsicum, cabbage, cauliflower, chilli, yellow wax, brinjal and bitter gourd. The dimension is 54 cm in length and 27 cm in breadth with a cavity depth of 4 cm. Trays are made of polypropylene and reusable. Life of the tray depends on the handling. Seedling trays have been designed in such a way that each seedling gets appropriate quantity of growing media and the right amount of moisture. Trays have pre punched holes to each cavity for proper drainage of excess water and also have right spacing. These trays are readily available with nursery input suppliers in Bangalore Plantable Pots These include Jiffy Pots, Jiffy Plant Starters and Pot maker Pots. These allow you to sow individual seeds in controlled conditions, without the need for pricking out. A big advantage is they reduce transplanting shock as the whole container is planted. The Jiffy Plant Starters are particularly useful for starting tomatoes, capsicums and eggplants. The
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Jiffy Pots are great for starting larger seeds such as zucchini, corn, melon and cucumber. A Potmaker is used to make your own small pots out of newspaper. Jiffy Pots and handmade Potmaker pots need to be filled with a seed raising mix, while the Jiffy Plant Starters are a container and mix combined Growing Media for Seedling Trays
Sterilized commercial growing media is better as the incidence of seedling diseases is less or nil and it contains right amount of moisture in it. The most common growing media used is coco peat, a by-product of coir industry and it has high water holding capacity. It should be well decomposed, sterilized and supplemented with major and minor nutrients before using as it is low in nutrients and high in lignin content. Other growing media which have given good result are cocopeat:vermicompost and vermicompost:sand in equal proportions. Seedling production using seedling trays In the past, the farmers themselves used to produce the seedlings required for transplanting at lower cost, as most of varieties were open pollinated types. Nowadays, many progressive farmers and entrepreneurs are taking up quality seedling production using seedling trays as a commercial activity mostly for Fl hybrids as the cost of seeds is quite high. Seedling production of tomato, capsicum, cauliflower, brinjal and cabbage Fl hybrids using seedling trays and protective structure such as insect proof net houses, shade houses and low cost naturally ventilated greenhouses are already a commercial venture.
Advantages
Provides independent area for each seed to germinate and grow Improve germination and minimises wastage of expensive seeds Reduces seedling mortality or damping off because of sterilized growing media. Uniform, healthy growth and early maturity.. Ease in handling and cheaper transportation. Better root development and less damage while transplanting. Good main-field establishment and crop stand Method of seedling raising in seedling trays
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Fill the seedling tray with the appropriate growing medium.
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Make a small depression (0.5 cm) with fingertip, in the center of the cell sowing. Alternatively, depression can be created by stacking 10 trays one over other and pressing the irays together. Sow one seed per cell and cover with medium. No irrigation is required before or after sowing if coco peat having 300-400 percent moisture is used. Keep 10 trays one over other for 3 to 6 days, depending on the crops. Cover the entire stack with polyethylene sheet. This ensures conservation of moisture until germination. No irrigation is required till seedling emergence. Care must be taken for spreading the trays when the seedling is just emerging, otherwise seedlings will get etiolated. Seeds start emerging after about 3-6 days of sowing depending upon the crops. Shift the trays to poly or net house and spread over a bed covered with polyethylene sheet. The trays should be irrigated lightly every day depending upon the prevailing weather conditions by using a fine sprinkling rose can or with hose pipe fitted with rose. Never over irrigate trays, as it results in leaching of nutrients and building up of diseases. Dr~nch
the trays fungicides as a precautionary measure against seedling mortality.
The media may need supplementation of nutrients if the seedlings show deficiency symptoms. Spray 0.3 per cent (3g1litre) of 100 percent water soluble fertilizer (19 all with trace elements) twice ( 12 and 20 days after sowing). Protect the trays from rain by covering with polyethylene sheets in the form of low tunnel. Harden the seedlings by withholding irrigation and reducing the shade before transplanting. Spray systemic insecticides like Imidac10prid (0.2 ml/litre) 7 - 10 days after germination and before transplanting, for managing the insect vectors. The seedlings will be ready in about 21-42 days for transplanting to the main field depending upon the crop..
Mechanization of vegetable seedling production As more and more vegetable farmers are resorting to buy their seedlings from the commercial vegetable nurseries, there is a need to go for the mechanization for massproduction o£Vegetable seedlings. To address this, IIHR, Bangalore has developed the
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following machinery to facilitate mechanization of vegetable seedling production by the interested nurseries: a) Media Siever, b) Batch Type Media Mixer, c) Protray Filling Machine, d) Plate Type Dibbler, e) Handle Operated Protray Dibbler, Plate Type Vacuum Seeder, g) Handle Operated Vacuum Seeder for Portrays, h) Automatic Protray Seeding Machine. Using this machine about 200 seedling trays per hour can be filled and seeds sown.
Seedling raising by raised bed method Prepare 10 m x 15 m area of land by finely tilling or digging to raise seedling for one hectare area. Prepare beds of 9 m long 1 m wide and 15-20 cm high and number of beds require depends on the crop. Break, the clods and bring the bed to a fine tilth. Apply 15 kg well decomposed FYM to each of. this bed. Add chemical fertilizers 100 g each of nitrogen, phosphorus and potash to each bed.
@
Mix 3 g Trichoderma culture in 100 g neem cake/ sq mt of nursey area and prepare nursery beds. Sow the seeds on lines with a spacing of 8 cm x 2 cm and cover with a thin layer of a manure. Cover the bed with dry grass or straw until germination. Sprinkle 50 to 100 g of insecticide dust formulations around the nursery beds to prevent ants from eating the seeds. As soon as seeds germinate, drench the nursery with copper oxy chloride (at 3g/litre) Cover the beds with 40 or 50 mesh nylon net to protect against vectors like whitefly and thrips and aphids. Seedlings have to be hardened before transpfanting by withholding the irrigation and removing the nylon net. Spray systemic insecticides like Imidacloprid (0.2 ml/litre) 7-10 days after germination and before transplanting, for managing the insect vectors. The seedlings will be ready in 25-42 days after sowing for transplanting depending on the crops.
Use of Nylon net It is important to have vegetable seedlings that are free of insect pests and disease problems. The earlier the plants are infected with pests or diseases, the more severe the
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effect on the field crop growth and yield. Hence, growing vegetable seedling under cover using insect proof nylon net (40-50 mesh) is a good practice. Use Casurina or bamboo poles or GI pipes to support the net. To raise seedlings sufficient for one hectare, a net covered area of about 150 square meter is required, which will require one time expenditure of Rs. 5000 for procuring inputs and stitching the net. Raising off-season Nurseries
Plug-tray nursery raising technology The cucurbits are warm season crops. They are sown in last week of February or in first week of March when night temperature is around 18-200C. But in polyhouse their seedlings can be raised during December and January inpolythene bags protected from cold winds and frost. By planting these seedlings during January-end or first week of February, their yield could be taken in one and one-and a half months in advance than the normal method of direct sowing. This technology fetches the bonus price due "to marketing of produce in the off-season. Mostly the farmers are growing cucurbits during their normal growing season by sowing of seeds and when such vegetables are harvested for marketing, the markets are flooded with these vegetables and the growers sometimes are even not getting back their cost of production. But the same vegetables are fetching very high price during their off-season availability. Seedlings of these vegetables can not be raised through the traditional system of nursery growing in soil media because these vegetables can not tolerate slight damage to their root and shoot system. But few years back a technology was developed for offseason cultivation of these crops under which seedlings of these cucurbits were raised in poly bags by using soil and compost as media, but this technology is expensive, needs lot of protected space and labour, and the plastic of the polyethylene bags is a problem for the environment. At the Indo-Israel Project of the Indian Agricultural Research Institute, New Delhi, plug-tray nursery raising technology by using cocopeat, vermiculite and perlite as soilless media has been standardized for raising off-season seedlings of almost all the cucurbitaceous vegetables. {This technique is capable of vigorous root development, suitable for nursery raising without any damage to the seedlings. This technology is quite economical for the vegetable growers of the northern plains of India, because with the introduction of this technique, farmers can grow a large number of seedlings as per requirement for off-season cultivation of these cucurbits for fetching high price of the off-season produce. The plugtray nursery raising technology by using soilless media can be extended to the growers in various parts of northern India for growing off-season cucurbitaceous
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vegetables. Similarly, in plains as well as in temperate regions ot the country, the seedlings of tomato, Chilli, capsicum and brinjal can be grown under plastic cover protecting them against frost and severe cold. The environmental condition particularly increase in temperature inside polyhouse, may have hastened the germination and early growth of warm season vegetable seedlings for raising early crops in springsummer. Asparagus, sweet potato, pointed-gourd and ivy gourd are sensitive to low temperature. The propagating materials of these vegetables can be well-maintained under polyhouse in winter season before planting their cuttings in early springsummer season for higher profit.
Basic requirements: Selection of seeds: It is imperative to have better quality seed possessing genetic characters suited to the environment in which it is grown. Good vegetable seed must be true-to qame, viable, disease- and pest-free, free from weeds, dirt and other foreign m~terials. Selection of cultivars: Cultivars suitable for open field condition are usually suitable for polyhouse cultivation. But relatively rapid maturing cultivars and high-yielding hybrids are ideal. The selection of cultivars and hybrids depend on plant type and their growth behaviour. Tomato cultivars and hybrids should be indeterminate type. The plants are grown upright as a single stern rather than bush. The cucumber cultivars should .be unique. They should have only female flowering habit, with dark green parthenocarpic (seedless) fruits free of bitterness. The solanaceous and. crucifer vegetables are commonly grown in nursery and then transplanted to the main field. It is possible to minimize the seed cost and cost of seedling production if the farmers are well educated on the use of poly tubes/ plastic trays for raising the vegetables seedlings. In case of tuber crops the role of nursery is very less known because the all those crops are being propagated through the asexually/ vegetative propagation. Hence, the farmers have to choose the right variety and time method of multiplication of seedlings and production of vegetables and tuber crops. REFERENCES
Adams, C K 2008. Principles of Horticulture, Butterworth-Heinemann; 5 edition. McGee, J.R. and Kruse, M. 1986. Swidden horticulture among the Lacandon Maya University of California, Berkeley: Extension Media Center. Thompson, 5.1. 1977. "Women, Horticulture, and Society in Tropical America". American Anthropologist, N.5., 79: 908-910. von Hagen, V.W. 1957. The Ancient Sun Kingdoms Of The Americas. Ohio: The World Publishing Company.
6 Greenhouse Management
Production of greenhouse vegetables using rockwool and perlite substrates is becoming standard practice in many areas of North America. Rockwool is a solid growing medium made of rock fibers. The rock is melted and spun into fibers which are used to make loose "flock" or formed slabs. Fiber binding and wetting agents are added to provide the structure and moisture retention attributes necessary for horticultural use. Perlite is a volcanic mineral which, when heated, expands into small, white particles. Perlite is placed in polyethylene growing bags approximately 36 inches long and 6 inches in diameter containing about 0.5 cubic ft. of perlite. Rockwool and perlite provide for a high degree of capillary movement of water and have a large proportion of air space. New rockwool and perlite are pathogen-free and do not themselves provide nutrients to the crop. These media function as support for roots and hold nutrients in the solution around the roots. Rockwool slabs and perlite bags can be reused if sterilised by steaming or other legal means. Costs to reuse the media will run about one dollar per slab or bag. Research in northern states has shown that reuse for more than one additional year is possible but not recommended due to potential variability among slabs or bags for water conductance and aeration. Extra handling of slabs damages and compresses the rockwool structure. Rockwool and perlite have major advantages over the PVC pipe nutrient film technique (NFT) because rockwool and perlite are not recirculating-type production systems. Plants are isolated to individual rockwool slabs or bags of perlite and the nutrient solution is applied to each container individually. As a result, nutrient solution that might be contaminated with Pythium spores is not circulated throughout the greenhouse as in NFT. Aeration of root systems also is better in rockwool or perlite compared to the root systems in the modified NFT system. The result with perlite or rockwool is a cultural system that is less risky from a root disease standpoint compared to the closed NFT pipe system.
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The major design challenge in rockwool or perlite culture has to do with the design of the floor of the house to facilitate collection and removal of excess nutrient solution leachate from the media containers. It is not desirable, from an environmental pollution standpoint, to allow the leachate to pass into the soil beneath the greenhouse. Research has been conducted with perlite and rockwool for Florida. Suggestions for use of these media have been developed from experience and research in Florida and from research in other states and countries. SITE PREPARATION OF GREENHOUSES
Site selection for greenhouses should be given much consideration for drainage, flooding probabilities, water supplies and quality, shading from trees, etc. The greenhouse site should be raised above the surrounding grade to facilitate quick drainage of water due to heavy rainfall from thunderstorms or hurricanes. Greenhouse structures are available in many sizes, styles, and quality levels. For cooling efficiencies, it is suggested that the greenhouse be no more than about 110 to 120 feet in length. Houses longer than this present problems in achieving uniform temperatures over the entire length of the house when cooling in early fall and late spring. The width for a single unit should be about 35 feet. This width allows for establishment of six twin-rows of tomatoes within the house and provides for open alleys around the inside perimeter of about 4 to 5 feet. These alleys provide space for air movement and for easy access to the crop for harvesting and spraying. A house 35x120 feet provides growing space for about 1100 tomato plants. The house should have straight side walls at least four feet high, preferably eight feet. Side walls of eight feet are ideal if expansion to a multi-bay house is envisioned. Overall greenhouse height need not to be more than 14 to 16 feet. Otherwise an excess volume of air will need to be heated or exhausted which increases operational costs. Structural components for the house can be home fabricated or purchased as a kit. Either way, the strength and quality of the components must be kept in mind. Saving money on less costly components could cost the grower in the long run if a house must be replaced or requires increased maintenance. If a homemade house is planned, the pipe needs to be of greenhouse structural grade, and a high quality pipe bending machine will be required. Pipework should be galvanised steel with a high yield and tensile , strength of about 50,000 PSI. Sidewall columns should be about 2.5 inches outer diameter and arches should be about 1.6 to 1.9 inches outer diameter. Sidewall columns should be on 5- to 6-foot spacing and be anchored in concrete to a depth of at least 24 inches.
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Cooling Pad Endwall
Endwalls should be fabricated from galvanised pipe which is about 1.6 to 1.9 inches outer diameter. Pipe provides more strength and life compared to wooden endwalls fabricated from 2x4 lumber. The cooling pad end wall consists of upright galvanised pipe on 5- or 6-foot centers anchored in the ground in concrete and attached at the top to the end arch. Cross members should consist of additional pipe or aluminum strips. Aluminum pieces are easier than galvanised pipe to drill when attaching the endwall sheetin~. The pad endwall shown has three framed openings. One opening is for the cooling pad and accommodates the 6x30-foot cooling pad. The bottom of the pad frame should be about 12 to 15 inches off the ground. The pad opening should be framed with aluminum poly locking extrusion so that a piece of poly can be placed over the pad opening to close off the opening during winter, unless the pad is equipped with a motorised shutter cover. The other two suggested framed openings are each for 42-inch motorised inlet shutters. These aluminum shutters are recommended for use in the winter ventilation mode through which outside air can be drawn to cool the house. In this way, cool air is not drawn through the pad directly onto the plants at the end of the house. These shutters are closed in the summer when evaporative cooling via the pad is required. Each shutter is operated by an electric motor. Extra motors should be on hand for fast replacement of nonfunctioning motors. Each shutter is controlled by its own thermostat, or they can be wired so the shutters open simultaneously. It is a good idea to place each shutter on a separate thermostat or to wire the shutters through two thermostats because there is less chance of shutter opening failure. Shutters should be set to open one or two degrees ahead of the start-up of the first exhaust fan. Por example, set the shutters to open at 75°P and the first exhaust fan at 78°P. These settings will ensure that the shutters are open before the fans start up. Both cooling pad and shutters should have plastic screen or an insect cloth placed over the openings to help prevent insects from being drawn into the house. Screening will exclude larger insects such as moths, bugs, and grasshoppers. However, most screens will not exclude small insects such as thrips. There is very little one can do to completely screen out these tiny insects without reducing the flow of air through the pad or shutter. If insect exclusion fabric is to be used to cover the pad, the air flow will be reduced. An alternative would be to construct a box frame over the pad area through which to draw air. This increases the surface area to draw air through. Evaporative Cooling Pad
In Florida, extra cooling is needed in fall and spring over and above that achie'fed solely by ventilation. Drawing air through evaporation pads provides an additional few degrees of cooling which is important for optimising tomato production in hot weather
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conditions. More cooling is achieved in low humidity conditions; less to none under high humidity. The standard method for evaporative cooling is with a cellulose pad system. For tomatoes, the pad should be 6 feet high, at least 4 inches thick, and span nearly the entire width of the house. The bottom edge of the pad should be about 12 inches off the ground or floor of the house to reduce potential for soil and debris to enter the pad. Most evaporative cooling pad systems come with complete instructions for proper installation and care of the pad. The sump tank should be sized to provide % gallon of water per square foot of pad area. Therefore, a 6x30-foot pad needs a tank with a 130to 160-gallon capacity. A concrete septic tank or a heavy-wall polyethylene tank are suitable. for use as a sump tank. The tank needs to be buried outside the endwall of the house so that the opening to the tank is below the level of the return trough from the evaporativeI pad. The sump pump should be able to deliver at least V2 gallon water per linear foot of pad per minute. For the 6x30-foot pad, the pump must deliver 15 gallons per minute or 900 gallons per hour. The evaporation process in the pad uses a considerable amount of water. Therefore, the water in the sump tank must be continually replenished. To achieve this, a float valve should be installed in the sump and attached to a Y2 - inch supply line or tubing that can supply water to the valve as needed. This line can be installed under the floor of the house at the time the floor is installed. Algae will be a problem on the pad surfaces. Therefore the sump tank needs to be covered to prevent light from reaching the water. Other helpful precautions are to treat the recirculating water with an approved algicide and to flush the tank periodically. Fan Endwall
The fan endwall of the house contains the exhaust fans, inlet shutter for the jet fan, and the entrance airlock porch. The fan end wall should be constructed with galvanised pipe uprights and aluminum or galvanised cross frame members. The fan endwall members support considerable weight, so care must be taken to build with strength and stability in mind. The framed openings include one for a 42-inch entrance door that will be the entrance to the greenhouse proper from the porch. Other framed openings are for the large exhaust fans. Two or three will be needed depending on the size of the fans. For a 35x120 house that is 12 feet tall at the peak, either two approximately 54-inch exhaust fans or three 42-inch fans will be required. If the three-fan option is used, the porch will be placed off-center in the house endwall. One of the remaining framed openings is for the motorised inlet shutter for the jet fan. This shutter can be opened on a timed basis to allow an inflow of fresh air periodically through the night when the furnaces are operating. Also, some growers might wish to use the jet fan to pull air inside to run thr~ugh the heating ducts as the
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first stage of ventilation. However, the jet fan shutter must dose when the large fans start to prevent the large fans from pulling air in short-circuit fashion through the jet fan shutter and immediately back outside. This situation reduces the amount of air pulled by the large exhaust fans through the pad at the far end of the house. For the 35x120foot house, the fan jet size will be about 30 inches in diameter. This fan jet will require a shutter 30 inches square. Two optional framed openings could be used for attic exhaust fans. Attic exhaust fans might be useful to remove heat from the attic air space above the shade curtain if heat buildup there is a problem. Shading greenhouses in Florida appears to require both shade on the greenhouse film or a curtain that follows the inside contour of the roof and a shade cloth installed horizontally above the plants about 7 feet off the floor. Where shade cloths are placed just above the plants, heat still builds up in the attic air space and is pulled down into the plant growing level by the large exhaust fans. In this type of shade system, placement of exhaust fans above the shade doth could remove excess heat from the attic area. With the two attic fans in place, cooling of the lower plant compartment would be made more efficient. The attic fans would be the first stage of ventilation by drawing air from the outside through the motorised vents above the pad. When additional cooling is needed, the large exhaust fans start up and draw air through the evaporative pad. The pad sump pump should begin the flow of water to the pad after the startup of the main exhaust fans. When the large exhaust fans start up, the motorised shutters should close so that all air drawn into the house must come through the evaporative pad. The attic fans could remain on but will be drawing their air through the pad as well. The pad pump should shut down prior to shut down of the fans so that pad surfaces will dry. For all environmental control systems, the thermostats or sensors should be located in the center of the house at plant height (about 5 feet off the floor). If a thermostat panel board is used, then it should face away from the pad end of the house and be constructed with sidewalls so that the thermostats are not exposed to direct sunlight. White paint or aluminum paint should be used on the panel board to refle~t radiant energy. Entrance and Airlock Porch
When the large exhaust fans are on, they can pull a great amount of insects and debris into the house when the entrance door opens. Sanitation conditions in the greenhouse can be improved by not entering the house directly from the outside. The problem is alleviated by the addition of a small entrance porch on the front of the greenhouse. The porch allows the greenhouse operator to enter the porch and close the outside door before entering the greenhouse proper through the second door. This airlock reduces the amount of dust and debris that can make its way into the greenhouse.
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The entrance porch also provides an area to place the electrical panel box, computer controllers, proportioned pumps, fertiliser stock tanks, and miscellaneous greenhouse equipment and supplies. The entrance porch needs to be at least 6 to 8 feet square with a tight attachment to the greenhouse endwall to prevent leaks of air or water. The roof and sides could be painted white to reduce heat buildup. The ceiling should be insulated to reduce condensation dripping inside the porch. The main supply line for water should come into the porch area from the floor rather than through a side wall. In this way, there is less concern for freezing of the water line. In general, there is little concern for freezing inside the entrance porch: However, the door to the inside of the greenhouse can be left open on extremely cold (below 25°F) nights. Greenhouse Coverings
Currently, most greenhouse construction in Florida uses a double-polyethylene film where the house is covered with two layers of poly film which are separated by an air layer. A small blower fan inflates the two poly layers with air, thus providing extra insulating value. The separation of the two poly sheets might be as much as 10 to 12 inches at the greenhouse peak. Air for the fan should be brought in from outside the greenhouse to reduce condensation between the poly layers and to minimise chemical damage from pesticides being pulled into the air layer from inside.The poly films used for covering the house are 6-mil thick, clear polyethylene and usually last for at least 3 years, but rarely more than 3. With age, the poly begins to yellow, reducing light transmission, and it becomes brittle. Various types of poly covers are available including standard films, anti-condensate films, and infra-red barrier films. The infra-red barrier films have been designed to trap infra-red (heat) energy within the house at night thus reducing heating costs. By their nature, they also increase the temperature during the day. Tests at the University of Florida in Gainesville showed little benefit of infra-red barrier films over the standard poly films for tomato or cucumber yields. Anti-condensate films have special surfaces that encourage water droplets to form and run off. Condensation on the inner surface of the poly film is a problem in winter because it reduces light transmission until the condensate droplets dry. In addition, the droplets wet plants increasing chances for disease. Condensation forms from the water vapour in the greenhouse atmosphere condensing on the cooler poly cover at night. Anticondensate films are useful in reducing the amount of condensate that remains on the inside of the cover. Poly films are fastened to the .house at the edges by special. poly locking extrusions. On a greenhouse with an 8-foot sidewall, there will be 3 areas to be covered by double poly: the roof and the two sidewalls. The roofing poly is held in place
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by locking extrusions attached to the end arches and by locking extrusions that run the .length of the eaves. The sidewall poly is held in place by baseboard extrusions, comer extrusions, and eave extrusions. Some brands of baseboard extrusions are wide enough to function as concrete pouring forms for a concrete greenhouse floor. Many brands of extrusioi-ts for locking polyethylene are available. Most rely on friction via a clamping mechanism to hold the edges of the poly in place. The most durable extrusions are those made of aluminum. The main difference among extrusion., for poly locking is in the specific details regarding the clasping mechanism and on how fast the poly can be released from the extrusion when the poly film is replaced. Some of the poly locking extrusions rely on an aluminum channel into which the double layered poly is locked by a tight-fitting strip or wedge. Some of these are designed so that the fit of the wedge strip becomes tighter in reaction to the natural pull of the polyethylene sheets. The poly locking system for the house is a component that must be thoroughly researched before installation. The system needs to be simple, without many bolts and screws, yet it must be fail-safe. It is best not to cut financial comers with the poly locking extrusions. Greenhouse endwalIs are usually covered with corrugated fiberglass panels. The panels are fastened to the endwall framing by metal"tekscrews" with rubber washers; care must be taken to position the correct side of the fiberglass outward. Various grades of fiberglass are available with variable life expectancies before the fiberglass yellows and light transmittance is reduced. After fastening the fiberglass panels to the endwalls and installing shutters and fans, the cracks and crevices should be sealed with aerosol foam to prevent water and air leakage. Rubber gaskets should also be installed behind the fiberglass panels, especially along the lower fastening supports. Alternatives to corrugated fiberglass are the many types of sheet: polycarbonate, acrylic, etc. These are rigid panels that are more expensive than fiberglass sheets, but provide longer life, and are more thermally insulating. GREENHOUSE FLOOR DESIGN
Traditional solid media houses consisted of a soil floor with slight depressions into which excess media leachate drained. The floor was covered with black polypropylene nursery cloth and then with white-on-black polyethylene sheets (white side up) for light reflection. In this system, leachate drained into the trench, through slits in the plastic and nursery cloth, and finally into the ground below the greenhouse. This system of leachate disposal probably will not be tolerated in the future by environmental regulatory agencies. Some system of collection of the leachate will need to be devised.
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This system will need to be included in the design of the greenhouse floor layout for new perlite or rockwool houses and built into old houses retrofitted to perlite or rockwool from another production system. At least two options are available: a raised, above-floor trough system or an in-floor trough system. Both trough systems can be adapted to houses with or without a concrete floor. Several options of both systems are described in the following paragraphs. Each system needs to be designed keeping in mind that the objective is to collect the leachate without having it recirculate from one media container to another. The above-ground raised-trough system would work in houses with or without a concrete floor. It would be an easy system to install in an NFT house retrofitted to perlite or rockwool. Media bags would be placed on inclining benches made from 2x4s and lx6s. A half piece of 4-inch PVC pipe is anchored on the floor between the benches and a plastic sheet draped over the benches and trough with slabs placed on the plastic-covered benches. Holes can be cut into the drape to facilitate leachate drainage into the trough. Leachate can be used for other irrigation purposes, e.g., pasture, lawn, garden, etc. In-floor systems can be utilised in greenhouses with or without concrete floors. One system involves constructing gently sloping trenches in the floor soil of the greenhouse on 5-foot centers. Trenches need only to be 3 to 4 inches deep in the center, i.e., 3 to 4 inches below the level grade. A half piece of four-inch PVC is pressed in the bottom of the trench and the soil pressed. The pipe is placed on an incline so that leachate can drain to the cross drain trough. Black-an-white poly is placed over the trench with holes punched in the poly above the pipe. Rockwool slabs or perlite bags are placed on the gently sloping sides of the trench. Slope only needs to be great enough to move the leachate from the bag to the trough. A slope of one-half inch in 12 to 15 inches is adequate. Another option for an in-floor system is to incorporate perforated drainage tile in the bottom of the trench. A gently-sloping trench is created and lined with 6- to 8-mil polyethylene. This trench needs to be about 4 to 6 inches deep in the center. A 4-inch perforated poly drain pipe is laid in the bottom of the trench and the pipe is checked for proper incline so that leachate will move from one end to the other. The trench is backfilled with small gravel and the whole system is covered with black-an-white poly: The top poly needs to be perforated so leachate will drain through. For new houses with concrete floors, the in-floor collection system can be designed into the floor. One option is to push a 4-inch PVC pipe partially into the soft concrete in the floor between the future positions for the twin rows of plants. Holes ( Y2 or 3/4 'inch) can be drilled into the pipe on both sides where the concrete floor meets the pipe. Pipes will need to be pushed into the concrete to different depths along the length of the pipe . to create an angle so that the leachate will flow to one end. It is probably best to restrict
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flow lengths to 20 feet to minimise pooling. Also, runs no longer than 20 feet would minimise concrete floor thickness. Long runs would need thicker floors within which to bury the pipe on an incline. Two sets of collection pipes drain from different directions into a lateral trough. The trough needs to be on a slight sideways angle to move the leachate out of the house. This lateral trough c011ld be simply an open concrete gutter in the greenhouse floor. To move the leachate from the media containers to the pipes requires that the containers be placed on a slight incline toward the pipe. One idea would be to hand-fabricate a mortar incline on top of the level concrete floor. The mortar incline needs to be about 8 to 10 inches wide and be only 3/8 to 5/8 inch high. Inclines can be built using pieces of lumber and troweling in concrete to build the incline from the PVC pipe to the board. All concrete and mortar surfaces need to be finished smoothly and sealed to facilitate movement of the leachate in the trough. A second in-floor system for houses with new concrete floors would be to press two 2x4 pieces of lumber into the concrete and then remove after the concrete has set. A small, thin board should be placed between the 2x4s to make it easier to pop the lumber out of -the concrete. The depressions remaining will serve as the collection trough. The lumber needs to be pressed in at different depths along the length to achieve the drainage angle. Some individuals might find it easier to precision-place the 4x4 impression lumber prior to pouring the concrete. Mortar inclines are needed as A third in-floor system for new houses is the lintel trough system. Lintel blocks are lined out in the sand floor, perhaps setting them in the floor so that 3 to 4 inches of the block are above the sand grade. The concrete floor is poured level with the top of the blocks. A half piece of PVC is placed on a slope (using wood chocks) in the lintel trough to serve as the leachate conduit. In the systems above, one could install water supply lines under the concrete floor
that supply water to an outlet placed at the high end of each trough. Clean water then can be run down the troughs for periodic flushing of algae and debris. Another idea to help keep the troughs clean is to drape a piece of white-an-black polyethylene over one set of slabs or bags and trough. Slabs or bags are then placed on top of the poly. Holes are punched in the poly just above the trough. Leachate flows from the media containers over the poly surface and funnels through the holes in the poly and into the trough below. _Systems other than the ones proposed above can be devised. The key is to design one that will effectively move the leachate from the house. The incline for the support for the rockwool slab or perlite bag should be no more than about one-half inch in 12 to 15 inches. Floor trough incline probably should be 2 or 3 inches in 20 feet to move leachate from the collection-trough to the cross-trough that takes the leachate to the collection tank.
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The reservoir tank size should be at least 300 to 500 gallons and should be buried so the opening is lower than the return troughs. Existing NFT (pipe) houses can use the old nutrient sump tank as the leachate reservoir. The outdoor reservoir should be painted or covered so that light cannot enter the tank, thus preventing algal growth. A sump pump in the tank facilitates pumping out the leachate which can be used for fertilising pastures, gardens, nurseries, or lawns. Leachate should probably not be reused in the rockwool or perlite media since the leachate might contain disease organisms. Research on reuse is continuing. Trellis System
Tomatoes and cucumbers need to be pruned of side shoots (suckers) and trained on a trellis. The planting pattern in the house consists of twin rows of slabs or bags placed on the inclined leachate boards or mortar pads. The distance from the center of one bag to the center of the bag across the trough is about 15 to 20 inches. The distance between centers of one twin-row and the next set, i.e., from one drain trough to the center of the next, should be 60 inches. At the head of each twin-row, a 4-inch iron pipe is concreted into the ground and floor to serve as the main end anchor for the trellis. It is a good idea to attach (bolt or weld) a piece of angle iron or other suitable support between the end post and the floor as a counter support or "deadman" for each post. Across the top of each post, a 2x4 board or metal bracket is bolted to which to anchor the trellis wires. Each trellis wire (4/32 in. or 5/32 in. airplane cable) is anchored to one end post with an eye bolt and to the other end post through a cable tightener. There is one cable for each row of plants. Each plant is trained to the trellis cables using polyprcpylene twine. IRRIGATION SYSTEM
In a rockwool or perlite house, water enters the house directly from the well, is mixed with fertiliser stocks by proportioners or injectors and applied to each plant via drip or micro-irrigation emitters. A backflow prevention system (check valve, pressure relief, and low pressure drain) are required for systems in which fertiliser will be injected. The water from the well should be filtered (150 mesh) to prevent damage to the fertiliser proportioners. A union connection installed before all major components will allow them to be removed for maintenance. Proportioners usually operate on a pressure differential basis so that installation in parallel is probably preferred over series. Nutrient solution should be filtered (150 mesh) prior to application to the plants. A pressure regulator should be installed to ensure the desired pressure in the greenhouse irrigation system. Rockwool or perlite media receive water from individual emitters placed at the base of each plant. Emitters can be upright stake drippers. Each plant is irrigated from a short
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length of spaghetti tubing plugged into a V2-inch or %-inch black poly lateral line. Fertiliser stocks are stored in two containers (30 to 40-gallon size) under each proportioner. Stock tanks of this size will provide for 7-14 days of nutrient application. Stock tanks should be fitted with a lid through which the proportioner suction hoses fit. More detail on fertiliser management for rock wool- and perlite-grown vegetables is presented in "Nutrient Solution Formulation for Hydroponic Tomatoes in Florida". These nutrient solution formulas work equally well for rockwocl and perlite. In designing the fertiliser stock tank area, water lines and valves can be positioned above each stock tank for easy filling of stock tanks when mixing new nutrient solution. When mixing new solutions, the controller should be turned off so that proportioners will not remove unmixed stock solution. Irrigation Control
The irrigation system on/off cycles can be controlled by a "starting tray" placed under one rockwool slab in the greenhouse. The same starter tray can be used for perlite bag culture. The starting tray should be placed somewhere in the center of the house. The tray (Agrodynamics, Inc.) is wired to a relay box which is wired to an irrigation controller that controls the length of each water cycle by opening or shutting the electric solenoid valve. The relay, controller, and solenoid can be placed in the entrance porch. Controllers should have battery backup so that programs are not lost during power outages. Growers need to be sure that the plants chosen for the tray are representative of the plants in the house. To set up the starter tray, a representative spot with representative plants is chosen. It is best to choose a spot at least 20 to 30 feet away from the end walls. The starter tray is positioned and leveled in all directions. The poly sleeve is cut away from the bottom of the chosen slab, and the exposed rockwool is positioned on the capillary mat in the tray. For perlite bags, holes are punched in the bottom side of the bag on a 1/2inch grid. Holes should be about to 114 inch in diameter so perlite media will have good contact with the capillary mat in the starter tray. Emitters are repositioned at the base of the plants. The irrigation system might need to be operated for a period to provide nutrient solution to fill the small "V"-shaped reservoir at one end of the tray. The electrical probe(s) -is positioned so that the tip contacts the solution in the reservoir. Electrical connections and grounds are completed through the relay box and controller following directions supplied with the controller. The basic irrigation scheduling theory revolves around applying enough solution to each slab or bag to fulfil plant needs and to maintain an acceptable electrical conductivity (soluble salt) level in the media. For most situations, this means that each irrigation event should apply about 4 ounces of solution per plant. The soluble salt reading of the leachate should be in the range of plus or minus 0.5 to 1.0 units from the applied nutrient solution.
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More or less nutrient solution can be applied to the plants to achieve this goal. Leachate for testing is collected from the media by a syringe. Emitters for rock wool and perlite vegetables should have an inner diameter of at least .04 inch to reduce the risk of clogging. The irrigation management scheme involves designing a system that applies nutrient solution in ample amounts and in uniform fashion. Depending on the chosen emitter flow rates at a chosen operating pressure, the greenhouse irrigation might need to be constructed in zones. Flow rates of proportioners, pressure regulators, and pump capacity need to be considered. Onc{' the properly designed delivery system is in place, the starter tray determines when an irrigation event is needed. The controller determines the duration, and this setting will depend on the . emitter flow rate, the need for soluble salt control mentioned above; duration will change as the crop develops. It is important that growers monitor crop growth and adjust the irrigation period accordingly. A full-grown tomato plant will use 1 Y2 to 2 quarts of water on a sunny day. Probe placement depth in the reservoir helps fine-tune the time interval between irrigation events. Shallow placement will mean that the system will come on more frequently because the plw,ts will draw the reservoir level down to the probe setting faster than if the probe was set more deeply. A shallow setting might be useful early in the season when roots are not completely established to make sure the young plants receive ample nutrient solution. A deep setting might be useful later in the season to prevent overwatering on full-grown plants. Immediately after planting and for 3 to 4 weeks afterwards, irrigation should be controlled by timer to ensure frequent irrigations until the root system is well developed and the plants are large enough to draw down the solution level in the starter tray to activate the irrigation system frequently enough. There is no single, general purpose program for setting up the starter tray and controller. Each grower will need to determine settings for each situation. Assistance is available from the Univ. of Florida Cooperative Extension Service staff. The starter tray will need attention to ensure continued operation success. The probe tip will occasionally develop a salt deposit. This salt must be scraped off and any algae in the reservoir removed. Roots in the probe area should be trimmed back. Growers should periodically check to see that the system is properly operated. One idea to help is to place one or two gallon jugs throughout the house into which an extra emitter is placed. Growers can prevent back siphoning of solution from the supply line to the jug by making sure the emitter tube to the jug is placed in the jug so the end of the tube is above the level of the irrigation supply line. These jugs can help determine if the system is operating and if the applications are uniform in the house. Growers also should get in the habit of making a periodic emitter flow rate check.
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WINTER HEATING
Greenhouse vegetable production in Florida requires heating in the winter to ensure optimum production and freedom from freezing. Heating fuel can be from any source as determined by the grower. Most houses in northern Florida use LP furnaces. Other sources, if available, might be more economical than LP. Hot water requires the investment in the pipe distribution system. In designing the heating system for LP or gas heater, it is probably a good idea to place 2 heaters in the house. In the case of one heater failing, there will be a backup. Heat is most economically delivered by distributing it on the floor of the greenhouse. For the LP furnaces, this means blowing the heated air into a plenum chamber attached to the front of the distribution fan. Make sure the fan is designed to handle the static pressure in the distribution system. Distribution ducts, both metal and polyethylene, take the heat to the floor ducts which run the length of the house under the plants. The floor ducts should be 8-or lO-inch poly distribution tubing with holes punched to evenly distribute heat down the length of the house. The tubing is placed on or near the floor between the rows of plants in each twin-row set but above the drainage troughs. Holes in the tubing should be positioned to distribute heat out both sides of the tubing upward at about a 45° angle into the plant canopy. Placing the heat on the floor helps keep the roots warm and places the heat where its use .:an be maximised. If the distribution duct is placed in the ceiling of the house, then the attic must be heated before the plant area can benefit since hot air rises. In this system, air distribution fans would be needed to move the hot air downward. Floor tubes can be used for ventilation even if heat is not required. In the floor heat distribution system, a heat retention cloth can be deployed on a cable system just above the plants to help retain the heat in the plant zone. If a polypropylene shade cloth is used as a heat retention cloth, it should be a thicker cloth (1.5 to 2.0 oz per yd).Horizontal air flow fans also are a good addition to a greenhouse heating and ventilation system. These small fans are placed above the plant canopy to move air around the greenhouse to assist in heating and also in drying the plants. For a typical single house, four fans are probably needed, two to push air down one side of the house and two to move air back. The net result is a circular movement of air about the greenhouse. Air flow fans are especially effective during winter when condensation is high and ventilation by exhaust fans is not needed. With the paucity of pesticides for disease control, ventilation and air movement to manage the greenhouse environment are required to minimise disease outbreak. SHADING SYSTEMS
Vegetable culture in Florida during fall and spring requires shading to reduce heat
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buildup in the greenhouse One system is to cover the house from the outside with a shade cover. A more flexible option is a double shading system. To maximise flexibility, both systems should probably consist of shade cloths although shade compound paint could be used for roof shading. In the simple double-cloth system, a white cloth (polypropylene) could be anchored to a cable at the greenhouse floor and running the length of the house. The cloth can be pulled up by pulleys over additional cables following the greenhouse ceiling contour. This shade curtain could provide about a 30% level of shading when deployed. By placing the curtain on pulleys, it can be deployed or dropped depending on the weather. It can also be deployed to varying heights. Another option would be to place one cloth over the cables attaching it via grommets to the lower cables on each side of the house. The curtain can be deployed or removed by sliding it from end to middle of the house or moving it in halves.
There are available commercial shade cloth systems similar to the simple, home-made system above. Some commercial systems are computer controlled. Alternatives to this ceiling curtain are greenhouse shading compound (that is applied to the poly cover like paint) and the outside (over-the-house) cloth. The drawbacks to these systems are that they are all-or-nothing options and would require more time to apply and remove than a movable inside curtain. The second level of shading would consist of a plant-height cloth used over the plants at the 7- or 8-foot height. No detailed research has been conducted on a shade-cloth system for tomatoes in Florida. However, the following is offered as a suggestion for managing the two-cloth system. Modifications might be needed in some situations. These cloths (20 and 30% shade) are placed on 3/32-inch cables running the length of the house spaced about 5 feet apart. The 20% cloth would be used early in the season (March-April) and the 30% cloth would be used in May and June. The cloth is attached to the outside cables by grommets and rings so that the cloth can be moved back and forth. Moving the cloth is easier if it is cut across the middle and moved in halves, one half to the pad end of the house and one half to the fan end. The cable and grommet systems make it easy to deploy or remove the cover depending on weather. The plant-height shade cloth would provide a second level of shade when temperatures rise so high that the ceiling curtain cannot shade enough. With the plantheight curtain, optional attic fans could be brought into use to help remove the attic heat. In northern Florida, the time to begin shading would depend on temperatures inside the house. It is best to manage shading so that day temperatures are no higher than 88 to 90°F for tomatoes. Maintaining temperatures in this range, or slightly below if possible, will minimise fruit ripening disorders such as solar yellowing. In Florida, this means that shading will probably need to be started by early March in most years.
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Although rockwool slabs and perlite bags can be reused, there is Significant risk involved in multiple cropping of these media. Media to be reused should be inspected for damage or compression and any damaged or crushed slabs or bags should be discarded. Old media should be sterilised by approved methods such as steaming. Simple disinfestation will probably not be sufficient. For sterilisation, the rockwool slabs are partially dried by letting the plants withdraw water at the end of the season. Slab covers are removed, slabs are stacked and sterilised. New sleeves are then placed over the slabs. Perlite media would need to be emptied from the bags and bulk-sterilised, then re-bagged. ,
Successful media reuse requires significant time investment and care to produce small financial savings. For many growers, the risk is not worth the savings. Some attempts to reuse rockwool slabs have not been successful. One potential problem has to do with irrigation management and Pythium root rot potential. If slabs are not well sterilised, Pythium root rot can be a problem in the second crop. Reused slabs also contain considerable organic matter (old roots). The organic matter might cause the reused slabs to stay wetter early in the season for the second crop. If roots for the second crop become water logged, root rot can become serious. When media is discarded, it should be disposed of properly. Rockwool could be ground up and used in potting mixes. Before doing this, the rockwool should be tested to be sure it is free of pathogens that might cause problems for the crop to be grown in the mix. Another disposal mechanism might be to remove the cover, spread the slabs on a crop field, and till the slabs into the soil. Rototilling breaks the slabs into small pieces and the fragments are unnoticeable in a year. Perlite can be emptied onto the soil in a field and tilled in or can be used in soil mixes for landscaping. After the greenhouse crop is finished, the irrigation supply lines should be cleaned and readied for next season. In most situations, fertiliser deposits and lime scale can be removed by acid cleaning of lines and emitters. Emitters should be removed from the media prior to acidification (if media is to be reused) so that acid will not destroy the media. A 1% solution of acid, phosphoric or sulfuric, should be sufficient to cleanse emitters. After acidification, lines should be flushed. COMPOST HEATED GREENHOUSES
In a composting greenhouse, heat and carbon dioxide are generated from a manurebased compost contained in a special chamber attached to one side of the greenhouse. In-vessel compost units or compost windrows-=-located in a nearby but separate location-are an alternative to attached compost chambers. In either case, capturing the heat of combustion and distributing it to the greenhouse itself is a design feature that
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needs attention. Options include wrapping the compost chamber with recirculating water pipes, or using an air-to-water heat exchanger. The heated water is then available for distribution through radiant heating. Since root-zone heating-hydronic tubing used with floor and bench heating-is an established practice in the greenhouse industry, the technology already exists to integrate this source of heat. As with any compost site, equipment access is a basic requirement to facilitate the movement of vehicles, tractors, and bucket loaders. Large-scale composting relies on efficient handling and mixing of raw feedstocks such as manures, straw, and green waste. Root-zone heating systems work well with any low-temperature (90-110° F.) water system, including compost-heated, solar-heated, and geothermal-heated water, as well as warm waste water from power plants and co-generation facilities. Heating greenhouses with waste heat generated by thermophilic compost is an idea that gained a lot of attention in the 1980s. The best known example was the composting greenhouse project initiated in 1983 at the New Alchemy Institute (NAI) in Massachussetts, which began with a 700-square-foot prototype. The New Alchemy Institute was one of the premier alternative technology centers in the 1970s and 80s. The Institute published widely on appropriate technology, ecology, solar energy, bioshelters, solar greenhouses, integrated pest management in greenhouses, organic farming, and sustainable agriculture. From the mid- to late 80s, NAI published a number of research reports and magazine articles about its ongoing work with composting greenhouses. Enclosed is the complete set of four articles published 'on this topic in New Alchemy Quarterly between 1983 and 1989. These articles contain blueprints, illustrations, photographs, and descriptions of the composting greenhouse. Of special note are the seven conclusions reached by the greenhouse team in the 1987 article, plus the new findings reported in the 1989 article. By 1987, NAI had identified significant probiems with the concept. These include: The composting greenhouse is a risky and experimental technology. Its should only be considered in situations where each operation-greenhouse and compostingmakes sense in its own right. Composting is a challenge, since it is both art and science. The small operation may not be able to afford specialised compo sting equipment, resulting in substanhally increased labour requirements. The composting component needs to be sized on the basis of its carbon dioxide production. If the composting component is sized to heat the greenhouse-in a mild climate like southern New England, half a cubic yard of compost per square foot
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of greenhouse(!) - the amount of carbon dioxide generated will be six times that needed for optimal CO2-enriched atmospheres, and the amount of nitrogen (ammonia) released will be fifty times that needed for optimal plant growth. When the composting component is sized on the basis of carbon dioxide, the heat generated will be supplementary only, meeting perhaps 15% of the energy needs. Excess nitrogen will still, however, be a troublesome contaminant of the system, at levels roughly eight times greater than optimal. Nitrate levels are consistently too high for safe production of cool season greens, due to accumulation of nitrates in the vegetables. Beyond the New Alchemy studies, little scientific research has been done with composting greenhouses. However, a study published in 1997 stated that cattle manure mixed with rice hulls was successful in producing winter crops. The compost raised the underground temperature between 20 and 35°F. The final compost was of good quality, with good nutrient content. A 1995 study compared compost to manured soil for greenhouse cucumber production. There were several significant results: the composts maintained a higher temperature in the root zone, a higher carbon dioxide level, and a higher microbial level than the manured soil. Nitrate concentration was also considerably lower in the compost-produced cucumbers. Fruit production on the composts started 10-12 days earlier and the composts had significantly higher yields. The operation of a compost-greenhouse facility has two inherent goals: (1) heating the greenhouse via co-generation from a compost chamber, and (2) the production of compost. Thus, compost end use and compost quality should both weigh in the decisionmaking process. Good quality compost is recognised as a valuable soil treatment that performs multiple functions in terms of soil structure, crop fertility, the soil food web, natural disease suppression, etc. Thus, attention to the composting process itself is rather important, and this means that good aerobic conditions-normally achieved by turning the pile when windrows are used or through forced air when aerated static piles are used-are critical. Compost quality can be significantly improved by monitoring the pile for temperature, carbon dioxide, pH, nitrites, nitrates, and sulfur, and through the use of microbial inoculants. Compost biomaturity is determined through a series of tests that indicate the levels of temperature, humus, and biological activity. ROOT ZONE HEATING FOR GREENHOUSE CROPS
Root-zone heating is a greenhouse production method that focuses on an optimum root tempera-ture by distributing heat to bench and floor growing systems. It is an appropriate technology in the sense that it promotes energy conservation in modem greenhouse production. To warm roots, hot water is distributed through EPDM rubber tubing (also known as hydronic thermal tubing) or PVC piping laid out in a looping
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pattern. Though modem greenhouses typically use natural gas or fuel oil to heat water, alternative energy sources include geothermal, solar, wood, thermal biomass (heat from compost or brushwood piles), and co-generation. The benefits to plant growth from rootzone heating systems are well documented. Energy savings are a distinct advantage. Simply put, research has shown that root zone temperatures are more critical to plant growth than leaf temperatures. By maintaining an optimum root zone temperature, greenhouse air temperatures can be lowered 15° F. Researchers in California determined that bench-top heating systems used only half the energy required by a perimeter hot water system to produce chrysanthemum and tomato crops. Floor heating is ideal for crops grown directly on the floor such as bedding plants, containerised ornamentals, and bag-cultured vegetables as well as greenhouse vegetables grown directly in the soil. With a cool-season crop (lettuce, spinach, Asian leaf vegetables), supplemental air heating may not even be required in a floor-heated greenhouse. A typical temperature pattern for a two-foot-tall crop in February with an outside temperature of 10° F would be a floor temperature of 74° F, a canopy temperature of 55° F, and a temperature of 48° F four feet above the ground. High-temperature EPDM tubing was a revolutionary achievement in the development of floor-heating systems, and in addition to its use in greenhouses, hydronic tubing has spurred the adoption of radiant floor heating in homes and office buildings. Prior to EPDM tubing, greenhouses were fitted with permanent floor-heating systems featuring PVC piping buried in the floor biomass. While PVC piping is low-tech ,in comparison to hydronic tubing, this system design is still employed in many greenhouses today. Regardless, tubes or pipes are usually laid out on 12" to 18" centers, embedded in porous concrete, gravel, or sand. Hot water from gas water heaters or from an alternative fuel source such as solar hot water collectors located outside the greenhouse is circulated through the pipes, warming the greenhouse floor. REFERENCES
FAO. 2008. Farm management and planning in Africa, Rome. Kroll, R. 1997. Market Gardening, CTA, Wageningen. Kuipers, B. & James, I. F. 2003. Preservation of fruit and vegetables, Agrodok 3, CTA, Wageningen. Naika, S. 2005. Cultivation of tomato: production, processing and marketing, Agrodok17, CTA, Wageningen. Ngeze, P. B. 2000a. Learning how to grow onions, garlic and leaks, CTA, Wageningen. Olson, K. 2003.Farm Management principles and strategy,Blackwell.
7 Cultivation and Management of Transgenic Crops
Transgenic plants possess a gene or genes that have been transferred from a different species. Although DNA of another species can be integrated in a plant genome by natural processes, the term "transgenic plants" refers to plants created in a laboratory using recombinant DNA technology. The aim is to design plants with specific characteristics by artificial insertion of genes from other species or sometimes entirely different kingdoms. Varieties containing genes of two distinct plant species are frequently created by classical breeders who deliberately force hybridization between distinct plant species when carrying out interspecific or inter generic wide crosses with the intention of developing disease resistant crop varieties. Classical plant breeders use a number of in vitro techniques such as protoplast fusion, embryo rescue or mutagenesis to generate diversity and produce plants that would not exist in nature. Such traditional techniques (used since about 1930 on) have never been controversial, or been given wide publicity except among professional biologists, and have allowed crop breeders to develop varieties of basic food crop, wheat in particular, which resist devastating plant diseases such as rusts. Hope is one such wheat variety bred by E. S. McFadden with a gene from a wild grass. Hope saved American wheat growers from devastating stem rust outbreaks in the 1930s. Methods used in traditional breeding that generate plants with DNA from two species by non-recombinant methods are widely familiar to professional plant scientists, and serve important roles in securing a sustainable future for agriculture by protecting crops from pests and helping land and water to be used more efficiently. Production of transgenic plants in wide-crosses by plant breeders has been a vital aspect of conventional plant breeding for about a century. Without it, security of our food supply against losses caused by crop pests such as rusts and mildews would be severely
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compromised. The first historically recorded interspecies transgenic cereal hybrid was actually between wheat and rye.
In the 20th century, the introduction of alien germplasm into common foods was repeatedly achieved by traditional crop breeders by artificially overcoming fertility barriers. Novel genetic rearrangements of plant chromosomes, such as insertion of large blocks of rye (Sec ale) genes into wheat chromosomes ('translocations'), has also been exploited widely for many decades. By the late 1930s with the introduction of colchicine, perennial grasses were being hybridized with wheat with the aim of transferring disease resistance and perenniality into annual crops, and large-scale practical use of hybrids was well established, leading on to development of Triticosecale and other new transgenic cereal crops. In 1985 Plant Genetic Systems (Ghent, Belgium), founded by Marc Van Montagu and Jeff Schell, was the first company to develop genetically engineered (tobacco) plants with insect tolerance by expressing genes encoding for insecticidal proteins from Bacillus thuringiensis (Bt). GENETICALLY ENGINEERED PLANTS
The intentional creation of transgenic plants by laboratory based recombinant DNA methods is more recent (from the mid-70s on) and has been a controversial development in the field of biotechnology opposed vigorously by many NGOs, and several governments, particularly in the Europe. These transgenic recombinant plants (biotech crops, modem transgenics) are transforming agriculture in those regions that have allowed farmers to adopt them, and the area sown to these crops has continued to grow globally in every years since their first introduction in 1996. As of 2006 there were around 250 million acres of genetically engineered crops being grown commercially in 22 countries. The USA has adopted the technology most widely whereas Europe has almost no genetically engineered crops. Transgenic recombinant plants are generated in a laboratory by adding one or more genes to a plant's genome,and the techniques frequently called transformation. Transformation is usually achieved using gold particle bombardment or through the process of Horizontal gene transfer using a soil bacterium, Agrobacterium tumefaciens, carrying an engineered plasmid vector, or carrier of selected extra genes. Transgenic recombinant plants are identified as a class of genetically modified organism(GMO); usually only transgenic plants created by direct DNA manipulation are given much attention in public discussions. Transgenic plants have been deliberately developed for a variety of reasons: longer shelf life, disease resistance, herbicide resistance, pest resistance, non-biological stress resistances, such as to drought or nitrogen starvation, and nutritional improvement. The
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first modem recombinant crop approved for sale in the US, in 1994, was the FlavrSavr tomato, which had a longer shelf life. The first conventional transgenic cereal created by scientific breeders was actually a hybrid between wheat and rye in 1876. The first transgenic cereal may have been wheat, which itself is a natural transgenic plant derived from at least three different parenteral species. Genetically modified organisms were prior to the coming of the commercially viable crops as the FlavrSavr tomato, only strictly grown indoors (in laboratories). However, after the introduction of the Flavr Savr tomato, certain GMO-crops as GMO-soy and GMO-com where in the USA being grown outdoors on large scales. Commercial faltors, especially high regulatory and research costs, have so far restricted modem transgenic crop varieties to major traded commodity crops, but recently R&D projects to enhance crops that are locally important in developing counties are being pursued, such as insect protected cow-pea for Africa and insect protected Brinjal eggplant for India. Transgenic plants have been used for bioremediation of contaminated soils. Mercury, selenium and organic pollutants such as polychlorinated biphenyls (PCBs) have been removed from soils by transgenic plants containing genes for bacterial enzymes. The term cisgenic is being used by some plant breeders and scientists to refer to artificial genetic transfers that could theoretically have been produced by conventional plant breeding methods. Breeders and scientists argue that "cisgenically" produced organisms do not have the same degree of novelty as transgenic organisms, and involve no environmental issues that are not already present in cqnventional crossbreeding. It is argued that cisgenic modification is useful for plants that are difficult to crossbreed predictably by conventional means (such as potatoes), and that plants in the cisgenic category should not require the same level of legal regulation as other geneticallymodified organisms. TRANSGENIC MAIZE
Transgenic maize (corn) has been deliberately genetically modified to have agronomically desirable traits. Traits that have been engineered into com are resistance to herbicides and incorporation of a gene that codes for the Bacillus thuringiensis (Bt) toxin, protecting plants from insect pests. Hybrids with both herbicide and pest resistance have also been produced. Transgenic maize is currently grown commercially in the United States. Com varieties resistant to glyphosate isopropylamine (salt) (Liberty) herbicides and Roundup have been produced. There are also com hybrids with tolerance to imidazoline herbicides marketed by Pioneer Hi-Bred under the trade mark Clearfield, but in these
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the herbicide tolerance trait was bred without the use of genetic enginef:ring. Consequently the regulatory framework governing the approval, use, trade and consumption of transgenic crops does not apply for imidazoline tolerant corn. Herbicide resistant GM corn is grown in the United States. A variation of herbicide resistant GM com was approved for import into the European Union in 2004. Such imports remain highly controversial. Bteom
Bt com is a variant of maize, genetically altered to express the bacterial Bt toxin, which is poisonous to insect pests. In the case of com, the pest is the European Com Borer. Expressing the toxin was achieved by inserting a gene from the lepidoptera pathogen microorganism Bacillus thuringiensis into the corn genome. This gene codes for a toxin that causes the formation of pores in the larval digestive tract. These pores allow naturally occurring enteric bacteria such as E. coli and Enterobacter to enter the hemocoel where they multiply and cause sepsis. This is contrary to the common misconception that Bt toxin kills the larvae by starvation. In 2001, Bt176 varieties were voluntarily withdrawn from the list of approved varieties by the United States Environmental Protection Agency when it was found to have little or no Bt expression in the ears and was not found to be effective against second generation com borers. Effects of Bt com on nontarget insects
In May 1999, a laboratory at Cornell University published the results from a laboratory trial that appeared to indicate that the pollen of genetically modified Bt com presented a threat to monarch caterpillars. Critics claimed that the popular media was wrong to report that monarch butterflies were threatened because this experiment did not duplicate natural conditions under which monarch caterpillars may come in contact with com pollen. ' In 2001 the scientific journal the Proceedings of the National Academy of Sciences published six comprehensive studies that showed that Bt corn pollen does not pose a risk to monarch populations for the following reasons: The density of Bt com pollen that overlay milkweed leaves in the environment rarely comes close to the levels needed to harm monarch butterflies. Both laboratory and field studies confirmed this. There is limited overlap between the period that Bt com sheds pollen and when caterpillars are present. Only a portion of the monarch caterpillar population feeds on milkweeds in and near cornfields.
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Monarch populations in the USA during 1999 increased by 30%, despite Bt com accounting for 30% of all com grown in the USA that year. The beneficial effects of Bt com on Monarch populations can be attributed to reduced pesticide use. Numerous scientific studies continue to investigate the potential effects of Bt com on a variety of nontarget invertebrates. A synthesis of data from many such field studies found that the measured effect depends on the standard of comparison. The overall abundance of nontarget invertebrates in Cry1Ab variety Bt com fields is significantly higher compared to non-GM com fields treated with insecticides, but significantly lower compared to insecticide-free non-GM com fields. Abundance in fields of another variety, Cry3Bb com, is not significantly different compared to non-GM com fields either with or without insecticides. Bees have been observed to forage on cracked com kernels.
Preventing Bt resistance in pests By law, farmers in the United States who plant Bt com must plant non-Bt com nearby. These non-modified fields are to provide a location to harbor pests. The theory behind these refuges is to slow the evolution of the pests to the Bt pesticide. Doing so enables an area of the landscape where wild type pests will not be immediately killed.
It is anticipated that resistance to Bt will evolve in the form of a recessive allele in the pest. Because of this, a pest that gains resistance will have an incredibly higher fitness than the wild type pest in the Bt com fields. If the resistant pest is feeding in the non. Bt com nearby, the resistance is neutral and offers no advantage to the pest over any non resistant pest. Ensuring that there are at least some breeding pests nearby that are not resistant, increases the chance that resistant pests will choose to mate with a nonresistant one. Since the gene is recessive, all offspring will be heterozygous, and the offspring from that mating will not be resistant to Bt and therefore no longer a threat. Using this method scientists and farmers hope to keep the number of resistant genes very low, and utilize genetic drift to ensure that any resistance that does emerge does not spread. Cross pollination The non-Bt pesticide status of the refuges is being compromised by wind-born pollen drifting into the non-Bt com fields. Com harvested from the supposed Bt-free zones has shown traces of Bt toxin. The levels found in the non-Bt com decreases with distance from the Bt-corn fields indicating that the pollen is wind-borne rather than another method of transfer. The concentrations in the refuge fields were found to be low-tomoderate. Possible solutions to the cross-pollination problem are to plant a wider refuge field or plant varieties of com that bloom at different times than the Bt fields do.
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COMMERCIAL TRANSGENIC CROPS AND THEIR TRAITS
While increased yields and improved nutritional value are among the promised benefits of transgenic crops, most now planted worldwide are designed either: 1)
to survive exposure to certain herbicides, or
2)
to kill certain insect pests.
The transgenic tomato was designed for long shelf life. It is unclear whether the increased beta-carotene in transgenic "Golden Rice" is in a usable form for human nutrition, especially in the absence of dietary fats and proteins. Transgenic herbicide-tolerant crops have been altered to withstand being sprayed with broad-spectrum herbicides, with the idea that one application will take care of most types of weeds without killing the crop. Insecticidal crops contain genes of the soil bacterium Bacillus thuringiensis (Bt). These Bt genes cause the plants to produce a chemical toxic to the European com borer, the cotton bollworm, and other caterpillars. As of 2005, about 87 percent of world transgenic acreage was ip the U.S. Herbicidetolerant crops accounted for about three quarters of the acreage planted, worldwide, to genetically engineered crops in 2005. Pesticidal crops, or a combination of pesticidal andherbicide-tolerant crops, accounted for most of the remaining acreage. Acreage devoted to crops with stacked genes intended to express a variety of traits is increasing. With an overwhelming amount of U.S. commodity program crop acreage devoted t9 transgenic versions, seed for conventional varieties is becoming scarce for tho~e who choose not to plant transgenic crops. Traditional seed scarcity can affect farmers who wish to return to non-transgenic corn, soya, or cotton. Cotton seed is controlled by two large suppliers working with a large public research' institution. Development of the non-transgenic organic/ specialty cotton sector, which accounts for the 37 percent non-transgenic cotton acreage in Texas, has been hampered by concerns about cross-pollination and boll-weevil control. Soybeans and com cover the most transgenic acres. There may be some new evidence that field workers working with Bt cotton are developing allergic reactions. One other large-acreage North American transgenic crop is canola. Canola is a major oilseed crop in Canada, but only a minor crop in the U.S. However, until recently, it was thought that acreage of both canola and rapeseed would increase in the near futUre in the Pacific Northwest. On May 9, 2006, a proposed large production facility at Gray's Harbor, Washington, announced that it would produce biodiesel from Asian palm oil, thus bypassing the "seed crushing hassles" of canola/rapeseed. Proposals to plant substantial acreages of canol a and rapeseed (Brassica napus, B. rapa)-much of it transgenic varieties-in Oregon's Willamette Valley to produce raw material for biodiesel production caused considerable concern among small-acreage
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vegetable seed producers. A preliminary 2006 Oregon State University Extension study predicted a high potential for gene flow between B. napus canola and other B. napus crops. Likewise, B. rapa rapeseed holds the potential for gene flow with its closely related vegetable crops. Potential for crossbreeding between the two oilseed crop types was rated high, as well. Potential of crossbreeding with wild and cultivated forms of radish was considered low. More study was called for regarding outcrossing of canola with B. oleracea vegetables. Oregon Extension concluded that "genetically modified canola [and rapeseed] present the greatest risk to vegetable crucifer seed crops .... The presence of the gene would make the seed crop unsuitable for markets that have strict tolerance on GMO contamination" -i.e., organic, identity preserved (IP), and European exports. Furthermore, "transgenes are relatively easy to detect at very low levels, so it is likely that their presence could be detected even if only a few interspecific hybrids were found in a vegetable seed lot." While acknowledging the risks to the producers of the nation's garden seed crops located in the Willamette Valley, researchers suggested that the vegetable seed producers could pack up and mo:ve. Most transgenic cotton is herbicide tolerant, though some varieties have the Bt trait; transgenic canola is herbicide-tolerant. The first transgenic wheat, initially planned for commercial introduction in 2003, is Roundup-tolerant. On May 10, 2004, Monsanto announced that it was discontinuing all research and field trial activities on Roundup-Ready wheat. After seven years of development, the release said, efforts to win over farmers and the international wheat market had failed. A 2005 study published by the Western Resource Council showed that introduction of genetically modified wheat would lower income for wheat growers and the wheat industry. The report projects costs per bushel and per acre for farmers adopting Roundup-Ready wheat and for nonadopters under best-case and worst-case scenarios. ' Either way, farmers were projected to lose money from introduction and use of the Roundup-Ready wheat. Other traits engineered into commercial transgenic varieties include disease resistance, high pH tolerance, and several nutritional, taste, texture, and shelf-life characteristics-primarily through gene stacking. In the absence of transgenic labelling, the average U.s. consumer may not realise that ingredients derived from transgenic com, soya, and oilseed are in 70 percent of the foods found in U.S. retail food outlets. Most prevalent is high-fructose com syrup, which is replacing other sweeteners in a wide variety of mass-produced food products. The Biotech Industry Organisation agrees that transgenic oils and ingredients derived from com and soya are pervasive in conventional processed foods. Now that transgenic horticultural crops are in the marketplace, no one will know for sure-in the absence
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of labelling - whether fresh produce or processed shelf products contain engineered crops. Five years ago introduction of transgenic fresh produce appeared imminent. Winter squash and a limited amount of sweet com are now being retailed. However, after the Flavr-Savr® tomato was withdrawn and Starlink® feed com caused a recall of taco shells, the subsequent paths of crops such as tomatoes, potatoes, sunflowers, peanuts, and sweet peppers diverged. Field trials were conducted from 1993-2001 on transgenic peanuts, all in the U.S. Field trials were conducted from 1993-2002 on sunflowers-in Australia, three European countries, and the U.S. Sweet bell peppers have been joined by rice, alfalfa, cabbage, carrots, caulifl ower, sweet corn, cucumber, lettuce, mustard-and most recently, eggplant -on the list under development for commercial release. Transgenic fruits for which field trials are currently underway are apples, cherries, cranberries, grapefruit, kiwi, pears, persimmons, pineapple, plum, and strawberries. Transgenic papaya, raised in Hawaii, has been commercialised for several years, and plum has recently been deregulated by APHIS. One variety of transgenic flax was approved in the U.S. in 1999, but transgenic flax is reportedly not being grown because of consumer resistance and market rejection. Flax seed oil and flax seed are popular nutraceutical products. Transgenic rice trials in Missouri were halted by public protests. So far Iran is the only known country producing transgenic rice for human consumption. Despite indications in 2002 that lack of public acceptance of transgenic food would cause transgenic firms to change course, it has turned out that transnational corporations have changed tactics-conducting trials overseas, keeping U.S. trials strictly secret. The companies also lobby industry grdups, such as the wheat boards, and seek to develop indirect markets such as processing aids and minor ingredients. Transgenic processing aids-enzymes and ingredients used to improve the color, flavor, texture, and aroma of manufactured foods-and preservatives, stabilisers, vitamin additives, and a vast number of minor ingredients are currently being derived from transgenic com or soy. The industry currently takes the position that the public has been consuming highly processed, transgenic foods for several years and that this large-scale experiment with the American food supply has been a success. Com, oilseeds, cotton, and wheat are the North American crops with the most acreage and profit potential. Many disturbing unanswered questions remain about transgenic crops and their potential benefits, costs, and risks. In fact, according to an independent survey of research data on transgenic crops, conducted by the Winrock Foundation's Henry A. Wallac~ Center for Agricultural and Environmental Policy, "The varieties and uses of genetically altered crops have grown much more rapidly than our ability to understand them." This study reveals that only four percent of total federal agricultural biotech funding is
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dedicated to environmental assessment. It should also be noted that there is even less research dedicated to human and animal health impacts of the technology. GENE FLOW
Gene flow from transgenic fields into conventional crops and related wild plants has occurred. This issue is of special concern to farmers because of the potential to cause herbicide resistance. For example, in western Canada, three different herbicide-resistant canola varieties have crosspollinated to create canola plants that are resistant to all three types of herbicide. This new triple resistance has turned volunteer canola into a significant weed problem. Gene flow from transgenic crops to wild relatives causes wild plants to acquire traits that improve their fitness, turning them into "super weeds." For example, jointed goatgrass-a weedy relative of wheat-can acquire the herbicide-tolerant trait of Roundup Ready wheat, and can therefore thrive in crop fields unless applications of other herbicides are made. Frank Young and his colleagues at Washington State University found that imidazolone-resistant wheat outcrossed to goatgrass in one season. Other traits that wild plants could acquire from transgenic plants that will increase their weediness are insect and virus resistance. Alfalfa, a popular hay crop, can easily cross with black medic, an invasive species prevalel"t in the western U.S. The Federal Register of June 27, 2005, announced that genetically modified alfalfa was unrestricted and that seed has been released for sale to farmers. The Biotechnology Industry counters that resistant weeds can be controlled by "other herbicides." Research done at Iowa State University's Leopold Center found that the increased cost negates any advantage to the farmer of using transgenic seed. Because of potential effects on pest management, crop marketability, and liability, more research needs to be done to determine the conditions .under which gene flow from transgenic plants is likely to be significant. PESTICIDE RESISTANCE IN INSECT PESTS
Bacillus thuringiensis, or Bt, has been widely used as a microbial spray because it is toxic only to caterpillars. In fact, it is a pest management tool that organic farmers partially depend on-one of the few insecticides acceptable under organic rules. Unlike the commercial insecticide spray, the Bt engineered into transgenic crop plants is reproduced in all, or nearly all, the cells of every plant, not just applied on the plant surface for a temporary toxic effect. As a result, the possibility that transgenic Bt crops will accelerate development of pest resistance to Bt is of serious concern. Such resistance would remove this valuable and environmentally benign tool from the pest control toolbox of farmers and forest managers.
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ANTIBIOTIC RESISTANCE
The use of antibiotic-resistant marker genes for the delivery of a gene package into a recipient plant carries the danger of spreading antibiotic-resistant bacteria. The implications for creation of antibiotic-resistant diseases are disturbing. Research is needed on antibiotic resistance management in transgenic crops.The European Commission's new rules governing transgenic crops stipulated phasing out antibioticresistant marker genes by the end of 2004. Because of potential effects on pest management, crop marketability, and liability, more research needs to be done to determine the conditions under which gene flow from transgenic plants is likely to be significant. EFFECTS ON BENEFICIAL ORGANISMS
Evidence continues to increase that transgenic crops-either directly or through practices linked to production-are detrimental to beneficial organisms. New studies show that Bt crops exude Bt in concentrations high enough to be toxic to some beneficial soil organisms. University of Arkansas agronomists found impaired "root development, nodulation, and nitrogen fixation" in Roundup-Ready soy. Disruption of beneficial soil organisms can interfere with plant uptake of phosphorus, an essential plant nutrient. Benefi- cial insects that prey on insect pests can be affected by insecticidal crops in two ways. First, the Bt in transgenic insecticidal crops has been shown in some laboratory studies to be toxic to ladybird beetles, lacewings, and monarch butterf lies. The extent to which these beneficials are affected in the field a matter of further study. Second, because the insecticidal properties of Bt crops function even in the absence of an economic threshold of pests, Bt crops potentially can reduce pest populations to the point that predator species are negatively affected. Reduced Crop Genetic Diversity
As fewer and larger firms dominate the rapidly merging seed and biotechnology market, transgenic crops may continue the trend toward simplification of cropping systems by reducing the number and type crops planted. In addition, seed-saving, which promotes genetic diversity, is discouraged. In Europe, seed-saving traditionally practiced by a majority of farmers has been heavily restricted through registration requirements and subsidy payments. To be certified, seed must exhibit distinctiveness, uniformity, and stability," called "DUS registration." A traditional land race can be held uncertifiable by being declared insufficiently distinct from a variety described in the EU Catalogue of Common Varieties. In an interview, Nancy Arrowsmith, founder of Arche Noah, noted that traditional European landraces and seed-saving practices are being squeezed out in Common Market countries.
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Seed legislation is quite restrictive. In order to be distributed, seeds have to be registered. There has to be extensive testing-up to seven years-and the registration fee is quite high. and all of the countries that belong to the Common Market have adopted what they call the Common Catalogue. Only the vegetable varieties listed in this Catalogue can be sold. In Austria [Arrowsmith's home] many varieties are protected .... In the catalogue it will say that these cannot be reproduced in any way.
Outlawing landraces by legislative fiat was thwarted in the U.S. by organisations like the Seed Savers Exchange, which mobilised support for strong protection of the rights of seed savers in Plant Variety Patent legislation passed in the late 1980s. Traditional open-pollinated varieties are still vulnerable to genetic contamination by crosspollination. Following is a brief discussion of some of the remaining risk issues. Food Safety
Food safety issues, except as they impact domestic marketing and exports, are beyond the scope of this publication. Five years ago the major publicised concerns were environmental. Since then, the environmental community has stalled some transgenic crops. Food safety concerns include: Possibility of toxins in food P.:>ssibility of new pathogens Reduced nutritional value Introduction of human allergens Transfer of antibiotic resistance to humans Unexpected immune-system and genetic effects from the introduction of novel compounds. It is in part because of these concerns that domestic consumer demand for organically grown crops continues to increase. There are other marketing problems that reflect religious dietary and general religious (sometimes dismissed as "cultural") sensibilities, as well as ethical/philosophical concerns. FARM MANAGEMENT ISSUES
The most widely planted transgenic crops on the market today can simplify short-term pest management for farmers and ranchers. In the case of herbicide-tolerant crops, initially farmers hoped to use a single broadspectrum herbicide for all their crop weeds. It has turned out that they need more than one application in most seasons. By planting insecticidal crops, farmers can eliminate the need to apply pesticides for caterpillar pests
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like the European com borer or the cotton bollwor~, though they still have to contend with other crop pests. While these crops offer simplified pest control features, they may complicate other areas of farm management. Farmers who grow both transgenic and conventional varieties of the same crop will need to segregate the two during all production, harvesting, storage, and transportation phases if they sell into differentiated markets or plan to save their own seed from the conventional crops. To minimise the risk of gene flow from transgenic to adjacent conventional crop fields, federal regulations require buffer strips of conventional varieties around transgenic fields. Different transgenic crops require different buffer widths. Because the buffer strips must be managed conventionally, producers have to be willing to maintain two different farming systems on their transgenic fields. Crops harvested from the buffer strips must be handled and marketed as though they are transgenic. Planted refuges-where pest species can live outside fields of insecticidal and herbicide-tolerant transgenic crops-are also required to slow the development of weed and insect pest resistance to Bt and broad spectrum herbicides. These refuges allow some individuals in the pest population to survive and carryon the traits of pesticide susceptibility. Requirements governing the size of refuges differ according to the type of transgenic crop grown, but a 2006 report in AgBioForum, based on a survey of Indiana farmers, states the requirements are misunderstood by farmers and routinely ignored. For some crops they are unworkable. Farmers growing herbicide-tolerant crops need to be aware that volunteer crop plants the following year will be herbicide resistant. Such resistance makes no-till or direct-seed systems difficult because volunteers can't be controlled with the same herbicide used on the rest of the crop. In a no-till system that relies on the same broad-spectrum herbicide that the volunteer plants are resistant to, these plants will contaminate the harvest of a following conventional variety of the same crop-a situation farmers tend to avoid for two reasons. First, the contamination means a following conventional crop will have to be sold on the transgenic market. This leads to the second reason. If farmers grow and market a transgenic crop for which they do not have a technology agreement and did not pay royalty fees, they may face aggressive collection by the company that owns the transgenic variety. Hundreds of U.S. farmers have already been charged with "theft" of a company's patented seed as a result of contamination in the field. Farmers growing insecticidal crops need to recognise that insect pressure is difficult to predict and may not warrant the planting of an insecticidal variety every year. In a year when pest pressure is low, the transgenic seed becomes expensive insurance against the threat of insect damage.
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Farmers growing transgenic crops need to communicate with their neighbors to avoid contaminating neighboring fields and to ensure that buffers are adequate. In Maine, farmers growing transgenic crops are now required by law to be listed with the state agriculture department, to help identify possible sources of cross-contamination when it occurs. The law also "requires manufacturers or seed dealers of genetically engineered plants, plant parts, or seeds to provide written instructions to all growers on how to plant, grow, and harvest the crops to minimise potential cross-contamination of non-genetically engineered crops or wild plant populations." Farm management issues common to all transgenic crops include yield, cost, price, profitability, management flexibility, sustainability, market acceptance, and liability. Yield and profitability, as well as market acceptance, are discussed in the rest of the crop. In a no-till system that relies on the same broad-spectrum herbicide that the volunteer plants are resistant to, these plants will contaminate the harvest of a following conventional variety of the same crop-a situation farmers tend to avoid for two reasons. First, the contamination means a following conventional crop will have to be sold on the transgenic market. This leads to the second reason. If farmers grow and market a transgenic crop for which they do not have a technology agreement and did not pay royalty fees, they may face aggressive collection by the company that owns the transgenic variety. Hundreds of U.S. farmers have already been charged with "theft" of a company's patented seed as a result of contamination in the field. Farmers growing insecticidal crops need to recognise that insect pressure is difficult to predict and may not warrant the planting of an insecticidal variety every year. In a year when pest pressure is low, the transgenic seed becomes expensive insurance against the threat of insect damage. Farmers. growing transgenic crops need to communicate with their neighbors to avoid contaminating neighboring fields and to ensure that buffers are adequate. In Maine, farmers growing transgenic crops are now required by law to be listed with the state agriculture department, to help identify possible sources of cross-contamination when it occurs. The law also "requires manufacturers or seed dealers of genetically engineered plants, plant parts, or seeds to provide written instructions to all growers on how to plant, grow, and harvest the crops to minimise potential cross-contamination of non-genetically engineered crops or wild plant populations." Farm management issues common to all transgenic crops include yield, cost, price, profitability, management ~exibility, sustain ability, market acceptance, and liability. Yield and profitability, as well as market acceptance, are discussed in the rest of the crop. In a no-till system that relies on the same broad-spectrum herbicide that the volunteer plants are resistant to, these plants will contaminate the harvest of a following conventional variety of the same crop-a situation farmers tend to avoid for two reasons.
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First, the contamination means a following conventional crop will have to be sold on the transgenic market. This leads to the second reason. If farmers grow and market a transgenic crop for which they do not have a technology agreement and did not pay royalty fees, they may face aggressive collection by the company that owns the transgenic variety. Hundreds of U.S. farmers have already been charged with" theft" of a company's patented seed as a result of contamination in the field. Farmers growing insecticidal crops need to recognise that insect pressure is difficult to predict and may not warrant the planting of an insecticidal variety every year. In a year when pest pressure is low, the transgenic seed becomes expensive insurance against the threat of insect damage. Farmers growing transgenic crops need to communicate with their neighbors to avoid contaminating neighboring fields and to ensure that buffers are adequate. In Maine, farmers growing transgenic crops are now required by law to be listed with the state agriculture department, to help identify possible sources of cross-contamination when it occurs. The law also "requires manufacturers or seed dealers of genetically engineered plants, plant parts, or seeds to provide written instructions to all growers on how to plant, grow, and harvest the crops to minimise potential cross-contamination of non-genetically engineered crops or wild plant populations." Farm management issues common to all transgenic crops include yield, cost, price, profitability, management flexibility, sustainability, market acceptance, and liability. Crop Yield, Costs, and Profitability
Some farmers will get higher yields with a particular transgenic crop variety than with their conventional varieties, and some will get lower yields. Yield variability is related to many factors, including choice of the conventional analog of the transgenic variety, making it very difficult to analyse how anyone feature impacts yield. Costs of various inputs are also constantly changing; and the ability of farmers to adjust to changing costs, particularly rapid changes, is limited and affects profitability. However, some yield, cost, and profitability trends do appear to be emerging from the growing body of research data for transgenic crops. As noted in the Wallace Center report, Roundup Ready soybeans were designed simply to resist a particular chemical herbicide, not to increase yields. In contrast, Bt com and cotton, by resisting insect pests, may result in higher yields from reduced pest pressure. Herbicide Tolerant Crops
Herbicide-tolerant soybeans appear to suffer what's referred to as "yield drag." Again, in some areas and on some farms this tendency of Roundup Ready soybean varieties to yield less than their comparable, conventional counterparts varies, but overall, they
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appear to average yields that are five to ten percent lower per acre. As described earlier, impaired root development, nodulation, and nitrogen fixation likely account for this yield drag. Drought conditions worsen the effects. The bacterium that facilitates nodulation and nitrogen fixation in the root zone is apparently sensitive to both Roundup and drought. University of Missouri scientists reported problems with germination of Roundup Ready soybeans in the 2001 crop year. Yields of herbicide-tolerant cotton are reportedly not significantly different from those of conventional cotton. Herbicide-resistant transgenic canola varieties yield less on average than conventional canola varieties. Transgenic canola costs less than conventional canola to produce, but because of its higher yields, conventional canola returns more profit per acre. Insecticidal Crops
Insecticidal Bt corn and cotton generally yield higher "in most years for some regions" according to USDA Economic Research Service data from 1996 to 1998. Bt cotton, especially, outpaces yields of conventional cotton by as much as 9 to 26 percent in some cases, though not at all in others. Yield increases for Bt corn have not been as dramatic. Time will tell whether farmers can expect yield increases or decreases in the long run with these and other transgenic crop varieties. Changes in Chemical Pesticide Use
One of the promises of transgenic technology is that it will reduce pesticide use and thereby provide environmental benefits while reducing farmers' costs. The herbicidetolerant and insecticidal varieties are designed specifically to meet these goals. Studies estimate a two to three percent decrease in U.s. pesticide use, but the effects vary widely by crop, region, and year. Increased future pest icide use resulting from the buildup of resistance to heavily used herbicides is a long-term concern acknowledged by the transgenic crop industry. Pesticide use depends on the crop and its specific traits; weather, severity of pest infestations; farm management; geographic location of the farm; and other variables. As a result, conclusions drawn by various studies analysing pesticide use on transgenic crops remain controversial. The crop for which studies are showing the largest decrease in pesticide use is Bt cotton, with Bt com resulting in only small changes. Herbicide-tolerant cotton has also resulted in little change in herbicide use. The data for herbicide-tolerant soybeans seems harder to interpret. A recent study of herbicide use .data on Roundup Ready soybeans by Charles Benbrook, PhD, former executive director of the National Academy of Sciences Committee on Agriculture and now with the Northwest Science and Environmental Policy Center, concludes that the use of herbicides has actually in<::reased
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because the weeds have become resistant to Roundup. While another recent study by scientists in The Netherlands shows a decrease in herbicide use on transgenic soybeans, it is clear that weed resistance to Roundup may lead to increased herbicide use and to the need to shift to more toxic compounds in the future, and this is acknowledged by the industry. American Soybean Association president Tony Anderson agrees that the developing resistance of weeds to herbicides such as Roundup is a problem. The Wallace Center report emphasizes the importance of ongoing monitoring of pesticide use data. If farmers abandon integrated pest management, which utilises a variety of pesticide and cultural control methods, in favor of the simplified control offered by herbicide-resistant and insecticidal transgenic crops, then early findings of reduced pesticide quantities and toxicity may not hold over the long run. Profitability
Farmers need to consider all the factors that determine profitability., No single factor can tell the whole story. Transgenic crop seeds tend to be more costly, and farmers have the added expense of a substantial per-acre fee charged by the owners of transgenic varieties. These costs have to be considered along with input cost changes-whether herbicide or insecticide use and costs go down, go up, or stay the same. Market price is another factor. Prices for some transgenic crops in some markets are lower than prices for comparable conventional crops, though rarely they are higher. Farmers need to watch the markets. Some buyers will pay a premium for a nontransgenic product, though as transgenic seeds find their way into conventional transportation, storage, and processing steams, these premiums may disappear along with confidence that "GMO-free" products are in fact truly free of engineered genes. Future availability of conventional seed is another issue. Once farmers try transgenic crops, they have reported becoming locked into the technology, as alternate conventional seed supplies dry up. Also the potential liability of transgenic plants coming up in a conventional planting the next year is important to farmers. Transgenic seed suppliers aggressively pursue legal cases against any farmer using transgenic seed without having a signed technology agreement. MARKETING AND TRADE
Buyer acceptance is a significant marketing issue for farmers raising transgenic crops. Farmers need to know before they plant what their particular markets will or won't accept. Since most grain handlers cannot effectively segregate transgenic from nontransgenic crops in the same facility, many companies are channelling transgenic crops into particular warehouses. Farmers need to know which ones and how far away those are.
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Many foreign markets have tended to be more leery of hansgenic products than domestic markets, although this may change. World Trade Organisation (WTO) directives can force dropping of trade barriers, but consumer acceptance cannot be forced. Africa is a special case, as authority to accept or reject transgenic products was retained by governments, and several have banned GMOs in any form-even relief grain shipments. India has now developed its own transgenic industry and is producing transgenic cotton, while actively resisting attempts by others to patent its indigenous crop genetics. Brazil, Argentina, and China rank among the top five countries in acreage of transgenic soybeans, maize, and cotton. Even two European countries-Spain and Romania-are producing transgenic crops for animal feed. Eighty-Six countries and the European Union have agreed on implementation steps for the UN's Cartagena Protocol on Biosafety, which came into force in September 2003. A rigorous system for handling, transporting, packing, and identifying transgenic crops was part of the agreement. All bulk shipments of genetically engineered crops intended for food, animal feed, or processing are to be labelled "May Contain LMOs," according to the UNEP. Major producers of transgenic crops, including Canada, Argentina, and the U.S., did not sign the protocol. Trade in transgenic livestock feed is more liberal than trade in transgenic human food. The rapid and widespread dissemination of the Cry9C Bt transgene (StarLink), which is not approved for human consumption but was detected in tacos, shows how easily transgenic material can spread from animal feed to human food products. The widespread publicity has resulted in even further resistance on the part of buyers to purchasing transgenic products for human food. According to a report in Britain's The Guardian, "No new transgenic crops have been approved by the European Union (EU) since Apri11998, and a defacto moratorium on further approvals has been in place since June 1999." However, trials of food crops already approved continued, and the European Union officially lifted its moratorium on the introduction of new transgenic crops in 2004, although during the debate over labelling and traceability regulations the moratorium remained in effect. Under the proposed new EU requirements, "all foods and animal feed derived from GMOs have to be labelled and, in the case of processed goods, records have to be kept throughout the production chain allowing the GMO to be traced back to the farm." If approved, the new regulations will complicate the export of U.s. farm products to the EU because the U.S. does not require traceability or labelling of transgenic crops. Spain and Romania rank in the top 14 countries growing biotech crops. Both grow transgenic animal feed crops. Portugal, Germany, France, and the Czech Republic grow small amounts of feed com (maize)-less than 10,000 hectares (24,700 acres), probably much less.
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While the U.S. does not require mandatory labelling of processed food containing transgenic ingredients, the EU, Russia, Japan, South Korea, Taiwan, Australia, New Zealand, and Ecuador do have such requirements, as of 2001. The degree to which the Cartagena protocol will be implemented by other signatories is unknown. Because many domestic merchandisers of agricultural commodities do not segregate transgenic from conventional crop varieties, it is impossible for them and the farmers that supply them to serve these food markets. Twenty percent of com and 35 percent of soybeans produced in the U.S. are exported, and more than 80 percent of these crops are used in animal feed. Few, if any, animal feeding trials were carried out before transgenic crops were released. In 2005, grain exports were down 5 percent overall from the previous year and 26 percent at Gulf Coast ports (due to the hurricanes). In contrast, in a dramatic increase from 2001, 45 percent of U.S. wheat is exported. Exports to countries that are resistant to buying transgenic food-particularly Japan and European nations-are dropping, but being supplanted by increased demand from Nigeria and Iraq. Because wheat producers are so dependent on exports, they have vigorously resisted introduction of the first transgenic wheat, originally slated for 2003, now on hold. The Japanese milling industry has made it clear that it does not want transgenic products. As a result, Monsanto promised not to introduce Roundup Ready wheat until Japan gave its approval. North Dakota and Montana considered legislation that would place a state moratorium on the introduction of transgenic wheat. Recent federal regulation, under the Homeland Security Act, would nullify any such local or state food laws. In addition to national and international policies on the use and importation of transgenic crops, processors and retailers in many countries have set their own corporate policies. Major retail chains in Europe and the u.s. have declared their commitment to avoiding the purchaf?e of transgenic products, both feed and food. But, in the absence of labelling, most have· been willing to accept a pervasive presence of transgenic com, soy, and canola in processed products. ORGANIC INDUSTRY
Organic farmers face even bigger marketing and trade risks, since their buyers expect no transgenic contamination. Currently, organic production is process-oriented, not testing oriented~except for exports. The organic industry has a system for segregation, but recent tests for transgenic material in organic products demonstrate that it is not immune to contamination from conventional systems. New technologies can reliably detect minute amounts of transgenic materiaL Published reports from Europe and the U.S. confirm a high degree of accuracy for detection methods. European export markets organic farmers might have enjoyed, and those that producers of non-GE conventional
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crops could have built llpon, have proven unstable in the presence of possible transgenic contamination. In 2005 U.S. exports of agricultural products fell below imports, for the first time in 20 years. /'
INFLUENCE ON PUBLIC RESEARCH
While transgenic crop varieties are generally the property of private corporations, those corporations often contract with public-sector agricultural research institutions for some of their development work. In fact, private investment in agricultural research, including germplasm development, has surpassed public investment in recent years. With this shift in funding priorities, the following questions become important: Is the private sector unduly influencing the public research agenda? Are corporations directing public research in socially questionable directions while research on, for instance, sustainable agriculture wanes? Are the outcomes of corporate-funded transgenic research and development by our public institutions equitable across the food and agricultural sectors? Is equity even a consideration of our public institutions when they accept this work? When intellectual property rights (patents) apply to living organisms, making them private property, the free flow of scientific information that has historically characterised public agricultural research is inhibited. What are the implications for the future of agriculture and society of the secrecy that now surrounds so much of what was formerly shared public knowledge? These and other questions need to be addressed by citizens and their public institutions. These issues are of particular concern to farmers and consumers who would benefit from research into alternative technologies that are less costly (in every way), less risky, and more equitable. Equity requires that the economic benefits and risks of technology be fairly distributed among technology providers, farmers, merchants, and consumers. For long-term sustainability, farmers need research that focuses on farms as systems, with internal elements whose relationships can be adjusted to achieve farm management goals. In contrast, transgenic crop research so far has focused on products that complement toxic chemical approaches to control of individual pest species. These are products that can be commercialised by large agribusiness or agri-chemical interests and that farmers must purchase every year. This research orientation only perpetuates the cost-price squeeze that continues to drive so many out of farming. FARMERS' RIGHT
The broadening of intellectual property rights in 1980 to cover living organisms, including genes, has resulted in a flurry of mergers and acquisitions in the seed and biotech industries. According to the Wallace Center report, "Relatively few firms control
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the vast majority of commercial transgenic crop technologies."These firms have strategically developed linkages among the biotechnology, seed, and agri-chemical sectors to capture as much market value as possible. However, these tightly controlled linkages of product sectors raise serious issues of market access, product innovation, and the flow of public benefits from transgenic crops. Unlike Plant Variety Protection - which does not allow for the patenting of individual genes, but only of crop varieties-Intellectual Property Rights prohibit farmers from saving seed and undertaking their own breeding programs, and prohibit plant breeders from using the material to create new generations of varieties adapted to specific regions or growing conditions. The Intellectual Property Rights have recently been upheld by the u.s. Supreme Court, which relied on a 1795 General Patents statute. By 2000, agri-chemical giants DuPont and Monsanto together owned 73 percent of the com seed producers in the U.S. Although some have recently been divested, this kind of corporate control and concentration raises the question of whether there remains enough competition in the seed industry for seed pricing to remain competitive. As additional concentration occurs, how affordable will seed-all seed, not just transgenic seed - be for farmers? This question takes on added gravity as an increasing number of seed varieties become proprietary and seed production, especially for gardeners, is pushed out of California and Oregon into Nev':lda and Idaho. Farmers can't save proprietary seed for planting and so must purchase new seed every year. In addition, farmers chOOSing transgenic varieties must sign a contract with the owner of the variety and pay a substantial per-acre technology fee, or royalty. The anticipated commercial introduction of transgenic wheat represents a dramatic shift in an industry in which farmers still widely save their own seed. As non-transgenic varieties become contaminated with transgenic ones, even those farmers who choose to stick with conventional varieties will lose the right to replant their own seed. This loss has already occurred in Canada's canola industry, with Monsanto winning its court case against farmer Percy Schmeiser for replanting his own canola variety that had become contaminated with Monsanto's Roundup Ready canola. The adoption of transgenic crop varieties has brought with it an increasing prevalence of contract production. While contract production can lead to increased value and reduced risk for growers, farmers are justified in their concern about their loss of control when they sign a contract with a private company. Issues associated with contract production of transgenic crops must be considered within the broader context of a sustainable agriculture to include ownership, control, and social equity. REGULATION OF TRANSGENIC CROPS
~uch
of the controversy over transgenic crops, both internationally and in the U.S., is
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in part a result of how the U.S. regulates transgenic crops. The federal government has determined that the commercial products of agricultural biotechnology are "substantially equivalent" to their conventional counterparts and that therefore no new regulatory process or structure is needed for their review and approval. Currently, three federal agencies regulate the release of transgenic food crops in the U.s.: the U.S. Department of Agriculture'S Animal and Plant Health Inspection Service, the U.S. Environmental Protection Agency (EPA), and the U.S. Food and Drug Administration (FDA). USDA-APHIS: APHIS looks at how a transgenic plant behaves in comparison with its unmodified counterpart. Is it as safe to grow? The data it uses are supplied largely by the companies seeking a permit for release of the new crop. Under "fasttrack" approval, a process in place since 1997, companies introducing a crop similar to a previously approved version need give only 30 days' advance notice prior to releasing it on the market. According to the Wallace Center report, APHIS staff estimate that by 2000, 95 to 98 percent of field tests were taking place under simple notification rules rather than through permitting. The Office of Inspector General (OIG) report has called for much stricter tracking-in light of the industry shift to industrial and pharmacrops. EPA: The EPA regulates the pesticides produced by transgenic crops, such as the Bt
in Bt com and cotton. It does not regulate the transgenic crops themselves. In contrast with its regulation of conventional pesticides, the EPA has set no tolerance limits for the amount of Bt. that transgenic corn, cotton, and potatoes may contain. FDA: The FDA focuses on the human health risks of transgenic crops. However, its
rules do not require mandatory pre-market safety testing or mandatory labelling of transgenic foods. Initially, the U.S. regulatory process for transgenic food crops required product-by-product reviews. Now, however, to simplify and speed up the process, new products can be approved based on the experience gained in reviewing earlier products. According to the Wallace Center report, the implication is that "some crops might be approved, or disapproved, without actual field testing." The regulatory process, in fact, may not answer most questions about the environmental and human health risks of commercial production of these crops. Central to the policy of substantial equivalence is the assumption that only the end product of transgenic teclt11ology is of concern -not the process of genetic modification. Canada has adopted a similar approach. Europe and other U.S. trading partners, however, have taken a more conservative approach. They focus on the process of genetic modification-the source of many of the environmental and human health risks-Of greatest concern. How these different approaches play out in reality can be summed up simply. The U.S. and Canada assume a product is safe until it is proven to carry Significant risk; the European Union, which follows the "precautionary principle," assumes the same
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product may carry significant risk until it can be proven safe. The science used by the two approaches is not fundamentally different. The difference is in the level of risk the different societies and political systems are willing to accept. Liability
Farmers who choose not to grow transgenic varieties risk finding transgenic plants in their fields anyway, as a result of cross-pollination via wind, insects, and birds bringing in pollen from transgenic crops planted miles away. Besides pollen, sources of contamination include contaminated seed and seed brought in by passing trucks or wildlife. Those farmers whose conventional or organic crops are contaminated, regardless of the route, risk lawsuits filed against them by the companies that own the proprietary rights to seed the farmer didn't buy. Likewise, farmers who grow transgenic crops risk being sued by neighbours and buyers whose non-transgenic crops become contaminated.Because contamination by transgenic material has become so prevalent in such a short time, all farmers in areas of transgenic crop production are at risk. Insurance, the most common recourse for minimising potential losses because of liability, is not available to the nation's farmers for this risk because insurance companies do not have enough experience for gauging potential losses. Most of the farmers who have been accused by transgenic seed companies of illegally growing and harvesting their proprietary transgenic varieties have paid fines to the companies rather than go to court to defend themselves. Until laws or legal precedent clarify the extent of farmer liability, farmers would do well to avoid making assumptions or claims about the purity of their non-transgenic products. Furthermore, producers of transgenic crops need to take all possible precautions against spreading pollen and seed to their own and others' nontransgenic fields and markets. A full risk assessment and legal clarification of the distribution of liability among farmers, seed companies, grain handlers, processors, and retailers is needed before farmers can rest assured that transgenic crops won't result in lawsuits against them. REFERENCES
Anderson, K. and Lee Ann Jackson. 2005. "Some Implications of GM Food Technology Policies for SubSaharan Africa". Journal of African Economies 14(3):385-410. Callahan, Patricia. 2001. Genetic draft affects more than biology: US farmers stand to lose millions. Boston Globe. April 4. Chrispeels, M.J. and Sadova, D.E.2003. Plants, Genes, and Crop Biotechnology. James and Bartlett. Syvanen, M. and Kado, C. 1. 2002. Horizontal Gene Transfer. Second Edition. Academic Press.
8
Weed Management
Vegetable growing imposes a particular weed-management approach. Vegem.ble areas are usually small, but produce high-value crops that are commercially and gastronomically appreciated. Fruit and leaf crops provide important income for farmers and workers at local or regional levels. Providing evidence of small surfaces used for growing vegetables, in Spain for the year 1999 the area covered 395 300 ha; with a production of about 12 million tonnes. Irrigation is another typical characteristic of these crops in Mediterranean or arid areas. The type of irrigation used also conditions weed management because of the many systems available: traditional irrigation through flooding or by furrows, and the more modem sprinkling, drip and infiltration irrigation. Herbicides have different behaviour. Their incorporation is affected by water and crep selectivity can thus be substantially reduced. Traditional vegetable-growing areas are usually situated adjacent to waterways, flood plains, river deltas, marsh zones, and, if herbicides are used, their environmental impact and usage conditions must be taken into account. A number of vegetables are produced under plastic mulching, which may affect herbicide behaviour, reducing its volatility and condensation phenomena, and crop selectivity could be modified. As a result of all these problems and because of the small areas under vegetables, chemical companies are not very interested in developing specific herbicides for weed management in these crops. This lack of interest may also bring about the discontinuance of some selective herbicides, such as naptalam, bensulide, and others from the European market. In the United States there is also concern regarding herbicides used for minor crops. One of the projects there, IR-4, has a mandate to provide weed management solutions to vegetable growers in the United States. Another aspect related to the complexity of herbicide use is its soil persistence that can seriously affect the next crops in the rotation as a result of soil residues or carryover.
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Vegetable rotations are very fast and intensive in many places, and herbicide toxicity can affect the next crop if the cycle of the previous crop is short enough.We have to consider all these aspects, as well as consumer concerns on the probable presence of pesticide residues in fruit, leaves and roots of these crops and the strict Hmitations for marketing and export that can invalidate the hard labour and endurance of many workers. Therefore, a careful use of herbicide is compulsory, and good field practices must be followed, especially when recognition of a labelled production is desired. There is a great interest in the integration of tilling practices with chemical control because of the reduction of the herbicide impact and the cost of hand-labour. While herbicides play an important role in a very mechanised, open air, extensive horticulture, hand-weeding is a common practice in vegetable cultivation, even following herbicide treatment. WEED FLORA
The composition of present weed flora in vegetables needs to be well determined. Based on this data, we shall then be able to prepare the best control methods to be implemented. It is well known that weeds are very well adapted to the crop that they infest, because of their morphological and phenological characteristics. An example of this situation is the case of carrots where umbe1liferous species as Ammi majus, Torilis spp., Scandix pectenveneris, Daucus spp. are the dominant ones. A spring crop can be infested by two generations of species: first by cold-temperature-adapted, such as Caps ella bursa-pastoris, Chenopodium album and Polygonum aviculare, and later by the summer thermophiles Portulaca oleraceae, Solanum nigrum, Cyperus rotundus and Amaranthus retroflexus. Some annual species with a short cycle such as Sonchus oleraceus, Poa annua, Senecio vulgaris, Stellaria media ~re also likely to create problems in some vegetables at certain stages of the crop rotation. Weed communities may have various species, but many of them are more adapted to a particular crop. For example: Echinochloa crus-galli, Amaranthus spp., Chenopodium album, Polygonum aviculare, Portulaca oleracea and Solanum nigrum are dominant in transplanted tomatoes. However if this crop is direct-seeded, early emergence grass weeds such as. Alopecurus myosuroides, Avena spp., Lolium spp. and several species of Brassicaceae and Asteraceae are more frequent. Similarly, frequent weeds in early-seeded onion are Caps ella bursa-pastoris, Sinapis arvensis, Poa annua, Sonchus spp., Polygonum aviculare. In transplanted onion, or later seeded crops, Echinochloa spp., Portulaca oleracea, Solanum spp., Setaria spp. are also frequent. Parasitic weeds can be also a problem in vegetable crops. Some key weeds are characteristic of an area, region or country e.g.: Galinsoga parviflora in Poland, Polygonum
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arenastrum in Israel, Ambrosia artemisiifolia, Cirsium arvense and triazine-resistant Amaranthus hybridus in France, Abutilon theophrasti in Italy, Cyperus rotundus in Portugal, Spain and Morocco. Major problems in vegetables are caused by broadleaf weeds because grass weeds are much better managed in rotation or they can be successfully eliminated with the use of selective foliar-applied herbicides. With a sound knowledge of weed phenology and other factors at the local level, it is possible to predict when and in which crop certain weeds will raise problems. Obviously, in a plastic-protected crop, weed emergence takes place earlier and weed growth tends to be greater. WEED COMPETITION
Only a few vegetables are good competitors with weed flora because they quickly cover the soil, topping the weed growth. Examples are cabbage (Brassica spp.) or artichokes. But most vegetables, such as Liliaceae, carrots or peppers in temperate latitudes, grow slowly and they cover the soil very sparsely, suffering strong weed competition not only for water, nutrients and light, but even for space. Thus, if weed control is not carried out timely, there will be no production at all. There are many examples of problems in crop-yield reduction that indicate the great sensibility of vegetables to early weed competition and the need to control weeds at early crop stages. Weed competition is especially dramatic when a direct-seeded vegetable is grown. The critical period of weed competition is usually longer in direct-seeded than in transplanted crops. For example, if transplanted pepper has to be weeded from the second week until the third month after transplant to prevent a 10 percent yield loss, direct-seeded pepper must be weeded during the first four months after emergence to prevent the same loss. Some traditional techniques are thought to increase crop competitiveness (e.g. transplant, earthing-up). Obviously, weather conditions and weed density have a great influence on the length of critical periods. A cold wave affecting spring vegetables can provoke slow growth, higher competition and greater yield losses. SEEDBEDS
Many vegetables are grown in seed beds to develop suitable seedlings for transplanting in the field. Soils dedicated to seed beds are usually light, with good tilth, and fertilised to obtain a good plant emergence. Seed beds are usually flood-irrigated and plasticprotected. Many weed control techniques are already described in the work of Labrada,. Here we add some possibilities for weed management.
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Stale Seed Beds
Stale seed beds are sometimes used for vegetables when other selective weed-control practices are limited or unavailable. Success depends on controlling the first flush of emerged weeds before crop emergence, and on minimal disturbance, which reduces subsequent weed flushes. Basically, this technique consists of the following: 1.
Preparation of a seedbed 2-3 weeks before planting to achieve maximum weed-seed germination near the soil surface.
2.
Planting the crop with minimum soil disturbance to avoid exposing new weed seed to favourable germination conditions.
3.
Treating the field with a non-residual herbicide to kill all germinated weeds just before or after planting, but before crop emergence.
Recommended herbicides are bypiridyliums, glyphosate, sulfosate and glufosinateammonium, among others. In light-textured soils, such as sand or in artificial planting media, herbicide treatments are risky for crops. With glyphosate or sulfosate it is recommended that either of these be applied ten days before planting. It is also possible to treat the soil with metham sodium, but planting must be delayed until the oil is free of metham, usually after 20 days. The use of this fumigant is very effective against Solanum nigrum in tomatoes. Solarisation
It is an effective method for the control of soil-borne diseases and pests that can control also many weeds. The method has been previously described by Labrada. The soil must be clean, surface-levelled and wet, previously to being covered with a thin (0,1-0,2 mm) transparent plastic and very well sealed. The soil must be kept covered during the warmer and sunnier months (30-45 days). Soil temperatures must reach above 40° C to exert a good effect on various soil-borne pests, including weed seeds. Soil solarisation is a broad-spectrum control method, simple, economically feasible and environmentally friendly :1t~does not affect soil properties and usually produces higher yields. There are also some disadvantages in its implementation. For example, previous irrigation is a requirement, and the soil must be kept solarised for a period of at least one month. Results are often variable, depending on weather conditions. Cold or cloudy places are usually not suitable for implementing solarisation. Some species can tolerate solarisation. After solarisation the plastic must be recovered, and the use of deep or mouldboard tillage must be avoided. This system is more suitable for small areas of vegetables, but it has been mechanised for extensive areas of tomatoes. Soil solarisation is widely used under plastic greenhouse conditions in southern Spain. Biofumigation consists in the incorporation of fresh manure into the soil in plots to be solarised. The breakdown of
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the organic matter produces toxic gases under the plastic and enhances the biocide effects. Normally the soil should be removed after solarisation or biofumigation to enable the gases to escape from the soil before planting takes place.
Chemical control in seed beds There are even less registered herbicides for seed beds than for planting crops. Some of the recommended herbicides are described by Labrada. Table 1 shows some new additions. There are several post-emergence grass-killers that could be used well in vegetable seedbeds, as for example, cycloxydim, cletodim, fluazifop-butyl. Rates must be low to avoid any problem of phytotoxicity. Herbicide treatments under plastic cover are always hazardous and careful application should be carried out. Undet plastic, high levels of moisture and elevated temperature are common and plants grow very gently. Selectivity could be easily lost and phytotoxicity symptoms may occur, while sometimes they are just temporary. The effects are often erratic. The best way to deal with it is to be prudent and make some trials before a general treatment. Table 1. Selective pre-emergence and early post-emergence herbicides for vegetable seedbeds.
a) Pre-emergence Herbicide Dose (kg a.i.I ha) Clomazone 0.18 - 0.27 DCPA 6.0 - 7.5 0.15 - 0.5 Metribuzin 1.0 - 2.0 Napropamide Pendimethalin Proanide 1.0 - 1.6 1.0 - 2.5 Propachlor 5.2 - 6.5 b) Post-emergence (crops with at least 3 leaves) Clomazone 0.27 -0.36 Ioxinil 0.36 Linuron 0.5 - 1.0 Metribuzin 0.075 - 0.150 Oxifluorfen 0.18 - 0.24 Rimsulfuron 0.0075 -0.015
Crop Pepper, cucumber Onion, cole crops, lettuce Tomato Tomato, pepper, eggplant Onion, garlic Lettuce Onion, cole crops Pepper Onion, garlic, leek Asparagus, carrots Tomato Onion, garlic Tomato
DIRECT-SEEDED AND TRANSPLANTED CROPS
Crop Rotation
Crop rotation is the programmed succession of crops during a period of time in the same
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plot or field. It is a key control method to reduce weed infestation in vegetables. Crop rotation was considered for a long time to be a basic practice for obtaining healthy crops and good yields. This concept was mistakenly eliminated with the use of more agrochemicals. At present, however, crop rotation is gaining interest and is of value in the context of integrated crop management. Classically, crop rotations are applied as follows: 1.
Alternating crops with a different type of vegetation: leaf crops (lettuce, spinach, cole), root crops (carrots, potatoes, radish), bulb crops (leeks, onion, garlic), fruit crops (squash, pepper, melon).
2.
Alternating grass and dicots, such as maize and vegetables.
3.
Alternating different crop cycles: winter cereals and summer vegetables.
4.
Avoiding succeeding crops of the same family: Apiaceae (celery, carrots), Solanaceae (potato, tomato).
5.
Alternating poor- (carrot, onion) and high-weed competitors (maize, potato).
6.
Avoiding problematic weeds in specific crops (e.g. Malvaceae in celery or carrots, parasitic and perennials in general). Examples of crop rotations are as follow: In temperate regions:
In tropical regions:
Pepper - onion - winter cereal Melon - beans - spinach - tomato Tomato - cereal - fallow Lettuce - tomato - cauliflower Potato - beans - cole - tomato- carrots Melon - artichoke (x 2) .:. beans - red beet - wheat - cole Tomato - okra - green bean Sweet potato - maize - mung bean
Introducing a fallow in the rotation is essential for the control difficult weeds, cleaning the field with appropriate tillage or using a broad-spectrum herbicide. It is also important to avoid the emission of weed seeds or other propagules. Mixed Cropping
Growing two or more crops at the same time and adjacent to one another is called mixed cropping, or intercropping. Crop cycles must coincide totally or partially. The advantages are a better use of space, light and other resources, a physical protection, a favourable thermal balance, better plant defence against some pests and fewer weed problems because the soil is better covered. Inconveniences are intercrop competition, difficult
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management and mechanisation, a greater need for hand-labour, incomplete control of weeds. Sometimes the results are less productive than cultivating just one crop alone. Usually the 'companion' crops are fast and iow-growing plants, creeping and erect plants, or symbiotic species. Some examples are: In temperate regions: -
lettuce + carrots; cole crops + leeks, onion, celery, tomato; maize + beans, soya.
In tropical regions: this technique is very well adapted to the traditional agricultural
system: maize + beans + squash, manioc; tomato + pigeon pea, manioc; sugar cane + onion, tomato. Preventive Measures
These can be very useful, closely connected with crop rotations and necessary when no direct measures of weed control can be taken for economic reasons. They are based on a reduction in the soil-seed and propagules bank and the early awareness of the infestations. It is necessary to avoid the invasion of new species through the use of clean planting material and to prevent seed dispersal on the irrigation water, implements and machines. AO written record of the weed situation in the fields is very useful. Another aspect is to impede perennial weed dispersal through the opportune use of treatments and tillage and the use of drainage tillage to prevent propagation of some species that need high moisture levels. (Phragmites spp., Equisetum spp., Juncus spp.) It is also necessary to scout the field edges to prevent invasions, acting only when necessary, and bearing in mind the usefulness of the edges and borders to control erosion and hosting useful fauna. Land Preparation and Tillage
As Labrada stated, suitable land preparation depends on a good knowledge of the weed species prevalent in the field. When annual weeds are predomiriant (Crucifers, Solanum, grass weeds) the objectives are unearthing and fragmentation. This must be achieved thro¥gh shallow cultivation. If weeds have no dormant seeds (Bromus spp.), deep ploughing to bury the seeds will be advisable. If the seeds produced are dormant, this is not a good practice, because they will be viable again when they return to the soil surface after further cultivation.
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When perennial weeds are present, adequate tools will depend on the types of rooting. Pivot roots (Rumex spp.) or bourgeon roots (Cirsium spp.) require fragmentation and this can be achieved by using a rotovator or cultivator. Fragile rhizomes (Sorghum halepense) require dragging and exposure at the soil surface for their depletion, but flexible rhizomes (Cynodon dactylon) require dragging and removal from the field. This can be done with a cultivator or harrow. Tubers (Cyperus rotundus) or bulbs (Oxalis spp.) require cutting when rhizomes are present and need to be dug up for exposure to adverse conditions (frost or drought). This can done with mouldboard or disk ploughing. Chisel ploughing is useful for draining wet fields and reducing the infestation of deep-rooted hygrophilous perennials (Phragmites, Equisetum, !uncus). This is why reliable weed information is always necessary. The success of many weed-control operations depends upon the timing of its implementation. The opportunity for mechanical operation is indeed essential. Action must be taken against annual weeds before seed dispersion takes place. Tillage efficacy against perennials is higher when the plant reserves move up (e.g. Convolvulus arvensis in springtime. In autumm there are more fragment rootings). Good practices in mechanical operations must look at optimal conditions, including the following: planting density must be in function' of the weeding-tool working width; choice of adequate tools necessary for the work; paying attention to the weed and crop stage and avoiding delays in interventions; regulating the work depth, advance speed, attack angle; moisture content is important; look for the right tilth; do not increase the soil erosion: avoid parallel tillage to the slope direct.ion line; foresee climatic, conditions after completion of work. Avoid tillage if rainfall is expected. In Germany, very limited negative side effects have been produced with the use of mechanical weed control. Average plant losses after hoeing, ridging plus harrowing time were 3.0-3.5 percent.
Another typical operation that requires mechanical tillage is herbicide soil incorporation. Some very volatile herbicides commonly used in vegetables (e.g. trifluraline) must be thoroughly incorporated in the soil at an adequate depth (5-7 em). The implement used for herbicide incorporation must be in good condition. For example, rotavator blades must be sharpened. L-shaped blades are the best choice for chemical incorporation. For correct incorporation the soil must be neither too wet nor too dry. In the first case it is convenient to change the rotavator by a flexible or rigid tine harrow. Unbroken pieces of manure or soil clods can reduce the treatment efficacy.
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Mulching Material
The use of plastic mulching is very popular in many vegetable-growing areas. A nontransparent plastic is used to impede the transmission of photosynthetic radiation through the plastic to the weeds so that the development of weeds is then arrested. Advantages are also a better moisture conservation as a reduction in irrigation needs means a reduction in nitrogen leaching, a better soil structure conservation, and an increase in the vegetable yield in an arid climate. Inconveniences are mainly the price of plastic as well as management costs. Some perennial weeds are not controlled (e.g. Cyperus spp., Convolvulus arvensis) and interrow cultivation or treatments are necessary. It is obligatory to remove the plastic residues from the field in the form of waste (burning is prohibited). Black plastic mulching on the crop rows and interrow cultivation is a satisfactory option for organic tomato and melon growers in Southern Europe. Other organic materials (bark, straw, plant residues) can be used, especially if there is a cheap source available nearby. Their advantages are similar to plastic, but weeds can easily manage to reach the surface if the layer is not thick enough. Depending on the materials used, there can be specific problems. Some materials can increase the population of crop enemies: rodents, snails. Of course, some manual weeding is often still necessary. Chemical Weed Control
The best approach to minimise inputs and to avoid any environmental problems is to apply herbicides in the crop row to a width of 10-30 cm. Band application reduces herbicide use by up to 75 percent compared to an overall application. Weeds along the cropping row are then controlled and the interrow ones can be removed through cultivation. Diphenamid was a good herbicide for vegetables but is no longer commercialised. None of these herbicides are effective in the control of perennial weeds. Halosulfuron is a new compound selective on cucurbits and other vegetables with action against Cyperus spp. Sometimes a combination of two herbicides having a different weed-control spectrum may be used. Mixtures of different herbicide are possible to achieve better efficacy, but previous trials are necessary. Some herbicides can be tested against the parasitic Cuscuta spp., such as DCPA, pendimethalin, pronamide and imazethapyr. For the selective control of grass weeds in vegetable crops the use some foliar active herbicides is recommended, such as cic10xidim (against annuals: 0.1-0.25 kg a.i./ha, perennials: 0.3-0.4), c1etodym (0.1-0.2), fluazifop-butyl (annuals: 0.15-0.25, perennials: 0.5+0.25), haloxyfop-methyl (0.05-0.2), propaquizafop (0.1-0.2), quiialofop (annuals: 0.050.125, perennials: 0.1-0.2). It should be noted that one application will not be sufficient
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against perennials. Their foliar activity is enhanced by adding a non-ionic surfactant or adjuvant. The use of any herbicide in vegetables requires previous tests to verify its effectiveness' in local conditions and selectivity to available crop cultivars. Carryover Effects of Residues in Soil
Some herbicides have long persistence and may affect the succeeding crop in the rotation. To avoid this, the use is recommended of either mouldboard ploughing or two crossed cultivator passes after the crop harvest to mix the treated and non-treated soil layers and thus dissipate the herbicide residues. Product labels must always be consulted with regard to the planting of sensitive crops following herbicide treatments. In warm and wet climates the residues usually dissipate rapidly, but in all cases
caution is necessary. Some examples of recommendations given in product labels are as follows:
Napropamide: After a period of two months, and after tillage, it is possible to sow peas, green beans, faba beans, cereals, fodder grass, sugar beet and flax. Metribuzin: After a period of three months and after tillage, it is possible to sow several crops, except cucurbits, crucifers, lettuce, strawberry, sunflower, peas, beet and tobacco. Trifluralin: After tillage it is possible to sow: peas, French beans, faba beans, cole, lentils, artichoke, potato, barley, sunflower, alfalfa, clover and carrots. Spinach, beet, oats, maize and sorghum should not be sown before a period of 12 months. Good Practices in the Use of Herbicides
A summary of a 'decalogue' of good practices in the use of herbicides in extensive vegetable crops can be made: Periodically inspect the fields and assess the weed importance. Identify correctly the main weeds. The weed and crop stage of growth must be taken into account. Careful selection of the product and dosage, bearing in mind points one and two. Read the product label and follow the recommendations. Avoid adverse conditions at the time off application: wind, temperatures, rainfall. Do not delay treatment. Quality of the spraying is obtained by the correct calculation of dosage and by the spraying equipment, which· must be calibrated and in good condition.
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Band or patch application to save herbicide and reduce residues. Keep to the environmental norms: avoid spills, drift, respect the edges, water ways, sensitive areas. Triple-rinse all empty cans or containers and do not re-use them. To avoid propagation of resistant species, the same herbicide or herbicides with the same mode of action must not be used repeatedly. It is essential to integrate the chemical weed control with opportune, surface tillage.
Take preventive measures, especially early problem identification. Integrated Weed Management Strategy for Specific Vegetable Crops
Some advanced agricultural areas have developed integrated weed management systems. Some general strategies are summarised here.
Green beans and peas: Harveste'd legumes must be free of Solanum berries, thistle buds, Amaranthus stems, or crucifer pods. Crop rotations, close row spacings, early season weed control and cultivation are combined with herbicides to minimise weed competition and contamination of product. A single post-emergence treatment can suppress weed competition or potential contamination of harvested peas. Carrots and celery: Carrots suppress weeds when row spacings, population densities, cultivation and application of a single herbicide are combined. Cultivation also prevents sunburnt or green carrots roots by throwing soil over the roots. Table or red beets: A combination of early season weed control, closely spaced rows, dense population, and cultivation will suppress mid- to late-season weed emergence after the crop canopy develops. Crucifer and cole crops: Weed suppression in crucifers begins by rotating crops that demand different weed control practices to disrupt weed life cycles. Row spacing and plant density vary both to achieve head size, depending on the market, and in order to suppress weeds., Early-season weed control includes applying a herbicide and/or cultivation(s). Cucurbit crops: Weed management in cucurbits means planning and integrating several practices. Crop rotations and pre-planting control of susceptible weeds must be carried out. Many growers practise stale s~ed beds followed by cultivation, except in excessively wet seasons. Row spacings that enhance canopy development and cultivati9n may be supplemented with a herbicide application within the crop row. Often rye windbreaks are planted between rows and incorporated during the last cultivation. Leaf crops (lettuce, escarole, spinach): Direct-seeded lettuce requires a couple of cultivations and a hand-thinning or weeding, whereas transplanted lettuce matures in 45 days following one or two cultivations with minor hand-weeding.
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Garlic and onion: Garlic requires an almost perfect weed control since it emerges
slowly, matures over a period of 10-11 months, and never forms a canopy with its short, vertical leaf arrangement. Growers, therefore, often control all weedy vegetation immediately prior to crop emergence, apply a selective soil-applied herbicide for winter weed control, and additional treatments are carried out during spring, depending ~n specific weed infestations. In onion, weeds are managed with selective herbicides combined with frequent cultivation. Winter cover crops enhance both soil and weed management. Tomato and pepper: Weeds can be managed through preparatory tillage and a pre-
planting herbicide in transplanted crops. Black plastic mulch can help to reduce the chemical need. Interrow tillage or post-emergence herbicide can control weeds later on. In direct-seeded crops, more intensive chemical treatments will be necessary. Management of Solanum nigrum should bear in mind the following points: chemical control in the previous crops where it is easier; (beet, carrot, celery, spinach); that it prevails more in transplanted than in direct-seeded tomatoes; stale seed bed before tomato planting is recommendable; row application of soil-acting herbicides at planting (pendimethalin, oxifluorfen) integrated by interrow hoeing and/or by split low-dose treatments with metribuzin + rimsulfuron against S. nigrum at very early stages (up to two leaves). PREVENTIVE AND CULTURAL METHODS FOR WEED MANAGEMENT
In many agricultural systems around the world, competition from weeds is one of the major factors reducing crop yield and farmers' income. In developed countries, despite the availability of high-tech solutions, the share of crop yield loss to weeds does not seem to reduce significantly over time. In developing countries, herbicides are rarely accessible at a reasonable cost, hence farmers often need to rely on alternative methods for weed management. Worldwide limited success in weed control is probably the result of an oversimplification in tackling the problem. Too much emphasis has been given to the development of weed control tactics as 'the' solution for any weed problems, while the importance of integrating different tactics in a cropping system-based weed management strategy has long been neglected. Integrated weed management is based on knowledge of the biological and ecological characteristics of weeds to understand how their presence can be modulated by cultural practices. Based on this knowledge, the farmer must first build up a global weed
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management strategy within her/his cash crop sequence, and then choose the best method of direct weed control during crop growing cycles. Besides this, it must be remembered that weed management is always strictly embedded in crop management itself. As such, the interactions between weed management and other cultural practices must be duly taken into account. For example, the inclusion of cover crops in a crop sequence is an interesting way to integrate weed management with nutrient management in low-external input systems, with additional benefits on other important agro-ecosystem properties (e.g. soil fertility, soil moisture retention, biodiversity, etc.). How to Implement an Effective Weed Management Strategy
A long-term effective weed management strategy is based on the practical application of the ecological concept of 'maximum diversification of disturbance', which means diversifying crops and cultural practices in a given agro-ecosystem as much as possible. This results in a continuous disruption of weed ecological niches and hence in a minimised risk of weed flora evolution towards the presence of a limited number of highly competitive species. Besides this, a highly diversified cropping system also reduces risk of the development of herbicide-resistant weed populations. In practice, weed management strategies should integrate indirect methods with direct methods. The first category includes any method used before a crop is sown, while the second includes any methods applied during a crop growing cycle. Methods in both categories can influence either weed density and/or weed development. However, while indirect methods aim mainly to reduce the numbers of plants emerging in a crop, direct methods also aim to increase crop competitive ability against weeds. Preventive methods include crop rotation, cover crops, tillage systems, seed bed preparation, soil solarisation, management of drainage and irrigation systems and of crop residues. Cultural methods include crop sowing time and spatial arrangement, crop genotype choice, cover crops, intercropping, and crop fertilisation. Curative methods include any chemical, physical and biological methods used for direct weed control in an already established crop. Hereafter, the main effects on weeds of preventive and cultural methods are described, trying especially to highlight their possible interactions, which are not always easy to predict in the field. Curative methods are not treated here; however, it must be stressed that the effectiveness of any of them can be expected to increase if preventive and cultural methods are concurrently applied. Preventive Methods
Crop rotation Differentiation of crops grown over time on the same field is a well-known primary
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means of preventive weed control. Different crops obviously bring about different cultural practices, which act as a factor in disrupting the growing cycle of weeds and, as such, preventing selection of the flora towards increased abundance of problem species. In contrast, continuous cropping selects the weed flora by favouring those species that are more similar to the crop and tolerant to the direct weed control methods used (e.g. herbicides) via repeated application of the same cultural practices year after year. In addition, continuous cropping can negatively interact with tillage systems and shift the weed flora towards a troublesome composition. For example, in continuous winter cereal cropping in temperate regions, minimum tillage can cause the dominance of grasses with low-dormant seeds, such as Alopecurus myosuroides and Bromus spp., .to occur after a few years. In these cases, the consequent higher use of graminicides acts as an additional selection factor for the weed flora and can also accelerate the selection of herbicide-resistant biotypes. To recover highly degraded floristic situations such as the one just pictured, it is imperative to rotate cereals with crops having a different growing period, as well as to plough the soil from time to time to disadvantage lowdormant grass species whose seeds are usually unable to emerge from deep soil layers. If there is a long fallow period between the cereal and the next crop, this can be exploited to cultivate the soil to stimulate the emergence of problem weeds, which are then destroyed by additional cultivation or by herbicides. Rotation between crops having the same growing period, although certainly preferable to continuous cropping, is not as successful as rotation between crops with different growing cycles in reducing the number of weeds emerging in the field. Compared to weed-density reduction, the effect of crop rotation on weed biomass reduction is less systematic because it depends on factors such as the following: the competitive ability of crops included in the rotation; the effectiveness of direct weed-control methods (e.g. herbicides), and the frequency of tillage and cultivation. Cover crops
Inclusion of cover crops in a rotation in the time frame between two cash crops is another good preventive method to be used in a weed management strategy. Cover crops do not give a marketable yield but, by extending the period in which the soil remains covered by vegetation, exert a series of beneficial effects on the agro-ecosystem, such as optimisation of natural resource use, reduced water runoff, nutrient leaching and soil erosion, and, last but not least, weed suppression.
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Cover crop effects on weeds largely depend upon cover crop species and management, following cash crop, and weed community composition. Weed suppression is exerted partly through resource competition (for light, nutrients and water) during the cover crop growing cycle, and partly through physical and chemical effects that occur when cover-crop residues are left on soil surface as a dead mulch or ploughed down and hence used as green manure. Interference with weeds, including competition, physical, and allelopathic effects, is generally higher when grasses or crucifers are used as cover crops than when legumes are used. Interference from cover crops and their residues is related to their occupation of ecological niches otherwise available for weeds. This is mostly a result of the sequestration of soil nutrients, to the release of allelochemicals and to modifications of the soil microenvironment. Examples of highly weed suppressive cover crops are rye, sorghum, kale, rocket and mustard. In contrast, although direct weed suppression by legumes can be significant, their residual weed control effect is usually lower because the high quantity of N released from their residues after cover crop destruction stimulates weed emergence, especially when legumes are used as a green manure. When cover crops are used as dead mulch, weed suppression seems mostly to be the result of the physical effects of mulch, rather than to nutrient- or allelochemicalmediated effects. In particular, weed suppression seems directly related to the Mulch Area Index, which influences light extinction through the mulch and consequently weed seed germination. Small-seeded weed species appear to be more sensitive than largeseeded species to mulch physical effects as well as to allelochemicals. Timely sowing of cover crops is very important to enhance biomass production and hence to increase their weed suppression potential. Cover crops can also interact with other biota; for example, they promote the establishment of vesicular-arbuscular mychorrhizae, which in tum may shift weed flora composition by favouring mychorrhizal plant species at the detriment of nonmychorrhizal species. TILLAGE SYSTEMS
The effect of primary tillage on weeds is mainly related to the type of implement used and ,to tillage depth. These factors considerably influence weed seed and propagule distribution over the soil profile and therefore they directly affect the number of weeds that can emerge in a field. Mouldboard ploughing is very effective in reducing weed density and hence it is an important preventive method where farmers are forced to use partially suppressive direct weed control methods (e.g. mechanical weeding), and reduces the labour needed for subsequent hand-weeding. In contrast, with non-inversion tillage weed seeds are
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only partially buried and therefore they are mainly distributed in the upper soil layer, from which they can easily germinate and give origin to established plants. Theoretically, if direct weed control was effective enough to reduce weed seed shedding (5), non-inversion tillage systems should reduce weed density over time to a greater extent than plough-based systems. This should happen because of higher weed seed bank depletion (D) in non-inverted soil, driven by higher emergence rates and environmental conditions not conducive to seed secondary dormancy; and by higher seed predation by soil fauna. In terms of weed population dynamics, a reduction in population size occurs if D > 5, a situation that is very rarely encountered with noninversion tillage because on-field weed control is rarely complete, therefore weeds have a very good chance of setting seeds and replenishing the soil seed bank. For this reason, weed densities in minimum- and no-tillage systems are invariably higher than in ploughbased systems. Weed seed bank data taken in a long-term experiment in which four tillage systems were used for 12 consecutive years in a continuous winter wheat or a pigeon bean-winter wheat rotation showed that total weed seedling density was higher in no tillage, minimum tillage (i.e rotary harrowing at 15 cm depth), and chisel ploughing in,the 015, 15-30, and 30-45 cm soil layers respectively. Density in the whole (0-45 cm) layer did not significantly differ among tillage systems, but in no tillage more than 60 percent of total seedlings emerged from the surface layer, compared to an average 43 percent in the other tillage systems. Crop rotation did not influence either weed seed bank size or seedling distribution among soil layers, and had a small influence 01"\ major species abundance. The weed seed bank was dominated by Conyza canadensis and Amaranthus retroflexus i which thrived with chisel ploughing and no tillage, respectively. Among other major species, Bilderdykia convolvulus and Chenopodium album were mainly associated with mouldboard ploughing, Papaver rhoeas and Portulaca oleracea with minimum tillage, and Lolium multiflorum and Veronica spp. with no tillage. Results suggest that, although substitution of mouldboard ploughing by non inversion tillage may not result in increased weed problems in the long-term, use of no tillage is likely to increase weed infestations because of higher seedling recruitment from the topsoil, and consequently an increased requirement for herbicide application. Use of no tillage can be desirable in the tropics because these conditions would exacerbate weed-control problems. Disturbance posed to weeds by tillage is dependent more on the type of implement than on tillage depth. Tools that do not invert the soil increase weed density and shift weed flora composition towards an increased presence of biennials, perennials, and nonseasonal annuals. Most of these species are characterised by wind-dispersed seeds with reduced longeVity and dormancy and are unable to emerge from deep soil layers. Examples of species usually favoured by non inversion tillage or no tillage are Agropyron
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repens, Calystegia sepium, Lolium perenne and Plantago spp. (perennials), Digitaria sanguinalis, Lolium multiflorum, Setaria viridis and Thlaspi arvense (annuals). Relative abundance of perennial species in a weed community is also favoured by reduced tillage frequency over a crop sequence. For example, the inclusion of a perennial ley in a crop rotation means that the soil is not tilled yearly. Lack of soil disturbance, coupled with higher control of annual weeds by repeated mowing in the ley, can shift weed community composition towards a higher presence of biennials and perennials. In contrast, plough-based systems seem to encourage some annual dicots such as Chenopodium album, Papaver rhoeas and Polygonum spp., although this effect is always modulated by the effectiveness of direct weed-control methods used in the crop rotation. In a given cropping system, weed density can be reduced to a greater extent when tillage methods change than when the same tillage system is used year after year. A longterm trial carried out at Pisa (Italy) in a soybean-winter wheat two-year rotation showed that by alternating mouldboard ploughing at 50 cm depth with minimum tillage it was possible to reduce weed density in wheat compared with chisel ploughing, minimum tillage or shallow ploughing when used every year. Use of minimum tillage for winter wheat and of deep ploughing for soybean was better than the opposite system because in the first case the weed community was mainly composed by less competitive species (Anagallis arvensis and Par..aver rhoeas vs. Lolium spp., Polygonum aviculare and Veronica spp. in the second case). A very simple way to diversify the tillage system is to include in a rotation crops that require different tillage operations. SEED BED PREPARATION
Cultivation for seed bed preparation has two contrasting effects on weeds: (i) it eliminates the emerged vegetation resulting from after primary tillage; and (ii) it stimulates weed seed germination and consequent seedling emergence, thanks to soil mixing and reallocation of seeds towards shallower soil layers. Together, these two effects can be exploited through application of the false (stale) seed bed technique, a preventive method with the specific aim of reducing weed emergence in the next crop cycle. The false seed bed technique consists in the anticipation of cultivation time for seed bed preparation, in order to stimulate as much as possible the emergence of weeds prior to sowing. Emerged weeds are then destroyed by the next cultivator pass or by application of a total herbicide (e.g. glyphosate), the latter being useful especially where perennial weeds are present. At sowing time, the seed bank of those weed spec;ies able to emerge together with the crop is then already partiany depleted and their emergence in the crop is reduced. Cultivation can be performed with any mechanical tools; but spring-tine harrows are preferable because of their high working capacity and relatively
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low cost. Application of the false seed bed technique can reduce weed emergence> 80 percent compared to standard seed bed preparation. Obviously, application of this technique implies that there should be enough time between harvest of the previous crop ar.d sowing of the next crop to allow weeds to emerge. For this method to be effective, the soil must have enough moisture to sustain weed-seed germination. Therefore, this method is useless where soil water availability is limited. Where farmers expect high rainfall events to occur between primary tillage and crop sowing, they must evaluate whether anticipation of seed bed preparation could increase the risk of damaging soil structure or delaying crop sowing because the soil cannot be timely worked: both effects may counteract the benefits of the false seed bed technique and the~efore require careful evaluation. o
SOIL SOLARISAnON
Soil solarisation is a preventive method that exploits solar heating to kill weed seeds and therefore reduce weed emergence. High soil temperature, if lasting long enough, is able to kill the reproduction structures of pests, diseases, and weeds. Solarisation can be defined as a soil disinfection method that exploits the solar energy available during the warmest period of the year. To increase the solarisation effect as much as possible, the soil surface must be smooth. and must contain enough water to favour heat transfer down the profile and to make reproductive structure of pests, diseases and weeds more sensitive to heat damage. For this reason, prior to solarisation the soil is usually irrigated and a plastic mulch film is laid down onto the soil to further increase soil heating and to avoid heat dissipation to the atmosphere. The success of soil solarisation as a weed control method does not depend on the actual value of peak temperature reached in the soil but rather on temperature duration above a certain threshold (45°C) on a daily basis. It follows that soil solarisation can only be used in warm climates or under glasshouse conditions in warm-temperate and Mediterranean climates. For example, a significant reduction in weed emergence was observed over the following 12 months after one-month's solarisation in a tunnel glasshouse used for vegetable production in Central Italy. To retain as much as possible the weed control effect of solarisation, the soil must not be cultivated subsequently because otherwise weed seeds present in deeper soil layers are brought up to the soil surface and can germinate. MANAGEMENT OF DRAINAGE AND IRRIGAnON SYSTEMS
Careful choice and maintenance of drainage and irrigation systems is an important preventive measure to reduce on-field weed infestation. Periodical clearance of ~eed
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veg~tation
established along ditches prevents it from invading the field. Where it is economically feasible, substitution of ditches with subterranean drains eliminates a potential source of weed infestation. Use of localised irrigation systems favour crop development to the detriment of weeds. In contrast, broadcast irrigation systems often favour weeds because most of them have a higher water use efficiency than the crop. Crop Residue Management
Cultivation of crop residues stimulates weed seed germination and emergence and hence is positive because it depletes their seed bank. However, care should be taken to prevent the emerged weeds from setting seeds, thus replenishing soil seed reserves. Stubble cultivation can be negative in environments characterised by high mineralisation rat~s of soil organic matter. In these cases, it is better not to disturb the soil or to chop residues and distribute them as evenly as possible over the soil surface to smother weeds germinating in the understorey. This is actually the same effect that can be expected from cover crops when they are used as a dead mulch. Although seeds of many weed species can be devitalised by stubble burning, this technique is always to discourage because of its negative effect on soil organic matter content. Cultural Methods
Clop sowing time and spatial arrangement In some cases, modification of crop sowing date, density and pattern can reduce weed emergence and/or increase crop competitive ability, although this effect is very much dependent on crop species and environment. Spandl et al. observed that, compared to autumn-sown wheat, control of Setaria viridis in the spring-sown cereal was favoured because the weed emerged in a single flush instead of several flushes, thus being more vulnerable to direct weed control methods. In cases like this, the crop sowing date can be used by the farmer as a cultural weed management meth?d. In other crops, an increase in seeding rate may tum into higher competitive ability against weeds, but this is often to the detriment of yield because of higher intra-specific competition between pea plants, or decreased tuber quality and increased potato susceptibility to diseases. In contrast, for crops showing higher phenotypic plasticity, modification of seeding rates and/or pattern may have better chances of being exploited in weed management strategies. This may be the case of pigeon bean (Vicia faba var. minor), a legume suited to Mediterranean environments that is both a valuable protein source for animal feeding and a soil fertility-building crop. Pigeon bean can be sown either in narrowly-spaced rows or in widely-spaced rows (40-70 ern). In the first case, pod number and grain yield per plant decrease and height of pod insertion on the stem increases (which reduces yield
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losses resulting from mechanical harvest}, but grain yield per unit area and seed crude 'protein content are still good. Thanks to this phenotypic plasticity, it is likely that the spatial arrangement of this crop may be optimised further, for example, by sowing it in paired rows and using an interrow distance that allows hoeing between the rows, thus probably achieving higher weed control. Use of transplants instead of seeds also increases crop competitive ability because it increases the differential of development between crop and weeds to the advantage of the former. Additionally, use of transplants can increase the selectivity of torsion weeders, that are simple and cheap mechanical tools for intra-row weed control. In sugar beet, for example, mechanical weed control can already be performed five days after transplanting, with little crop damage. A possible negative side-effect of the use of sugar beet transplants is the higher incidence of root forking, which can decrease produce quality. Compared to direct sowing, the use of transplants often increases crop production costs and labour requirements. Crop Genotype Choice
Different genotypes of the same crop possess traits that may tum into a higher or lower competitive ability against weeds. These traits are typically those related to faster seedling emergence, quick canopy establishment, and higher growth rates in the early stages. Use of these genotypes can therefore reduce the need for direct weed control measures. The potential for selecting crop genotypes with competitive traits has been demonstrated in Australian wheat accessions, although the expression of competitive advantage in a field situation is strongly influenced by environmental conditions. Not all traits that give crops a competitive advantage against weeds can be exploited; for example, plant height, which is usually correlated with weed suppression, is often negatively correlated with crop yield and positively correlated with sensitivity to lodging. Higher genotype competitive ability can also be related to the production and release of allelochemicals that inhibit weed emergence and growth. Olofsdotter showed that some rice varieties are able to exert a considerable allelopathic activity against weeds, therefore there is potential for using crop genotype choice as a cultural method for weed management in rice. Cover Crops used as Living Mulches
Cover crops can also be used as a living mulch, i.e. they can be grown together with a cash crop, usually in alternate rows. In this case, cover crop benefits are mainly related to enhanced weed suppression and soil moisture conservation. However, it is very important to avoid competition between the cash crop and the living mulch. In this
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respect, growth of the living mulch needs to be taken constantly under control with mowing or sub-lethal doses of herbicides, to avoid the living mulch overcompeting with the cash crop. In this respect, living mulch management is not easy, and the convenience of this method remains doubtful in environments where competition for light or water can be substantial. Intercropping
Another cultural method for increasing crop competitive ability against weeds is intercropping. Like cover crops, intercrops increase the ecological diversity in a field. Additionally, they increase the use of natural resources by the canopy and, compared to sole crops, they often compete better with weeds for light, water and nutrients. For example, compared to sole cropping, a leek-celery intercrop sown in a row-by-row layout decreased relative soil cover of weeds by 41 percent, reduced the density and biomass of Senecio vulgaris by 58 percent and 98 percent respectively, and increased total crop yield by 10 percent. Increased weed suppression and crop yield has also been demonstrated in many environments for cereal-legume intercrops. As in the case of living mulching, the success of intercropping relies on the best match between the requirements of component species for light, water and nutrients, which increases resource use complementarity and reduces competition between the intercrops. In practice, this means optimising intercrop spatial arrangement, relative plant densities and crop relative growth over time in any given environment. Fertilisation
Pre-sowing N fertilisation can increase crop competitive ability against weeds in crops having high growth rates at early stages, but this effect is modulated by the type of weeds prevailing in a field. For example, in sunflower grown in Mediterranean conditions, a pre-sowing application of synthetic N fertiliser increased the suppression of lateemerging weeds like Chenopodium album, Solanum nigrum and Xanthium strumarium compared to split application, i.e. 50 percent pre-sowing and 50 percent top-dressing. In oontrast, the same technique resulted in a competitive advantage for early-emerging weeds like Sinapis arvensis. Similarly, anticipation or delay of top-dressing N application in sugar beet increased crop competitive ability with dominance of late- or earlyemerging weeds respectively. Modulation of crop-weed competitive interactions through crop fertilisation is unlikely to be feasible when organic fertilisers or amendments (e.g. manure) are used, because of the slow release of nutrients from these sources. However, application of fertilisers (either synthetic or organic) along with, or in close proximity to the crop row, can improve weed management because it increases the relative chances of the crop to capture nutrients (especially N) to the detriment of weeds.
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PRINCIPLES AND PRACTICES OF USING COVER CROPS
Cover crops 'are plant species that are introduced into crop rotations to provide beneficial services to the agro-ecosystem. Some of the most important environmental services provided by cover crops include soil protection from erosion, capture and prevention of soil nutrient losses, fixation of nitrogen by legumes, increase in soil carbon and associated improvements in soil physical and chemical characteristics, decrease in soil temperature, increase in biological diversity including beneficial organisms, and suppression of weeds and pests. Cover crops can be grouped into two categories: 1) annuals that are grown during ail off-season or period of the year that is not favourable for crop production and that are killed before planting a cash crop; and 2) living mulches that grow at the same time as the cash crop for all or a portion of the growing season. Cover crops that are killed before planting a cash crop influence weed control primarily through the influence of their residue on weed germination and establishment. Examples of this kind of cover crop are Vida villosa Roth, a winter annual legume, and Secale cereale L. a winter annual cereal, which are adapted to grow during the cold season in temperate climates and are killed before planting a cash crop when temperatures become warmer. Examples of cover crops that are adapted to hot summer fallow periods in tropical and sub-tropical climates include annual legumes such as Mucuna spp. and Crotalaria juncea L. or warm-season annual grasses such as Sorghum spp. Weed Control by Cover Crop Residue
Annual cover crops are usually killed before planting a cash crop. This can be performed either by incorporation of cover crop residue into the soil or by killing the cover crop chemically or mechanically and le~ving the residue as a mulch on the surface of the soil.
Incorporated residue Tillage has been shown to stimulate weed germination and emergence of many weed seeds through brief exposure to light. When tillage is used to incorporate residue, many weed seeds will be stimulated to germinate by this operation. Therefore, when incorporating residue by tillage, weed management tactics must be available to control the potential increased load of weed seedlings. Incorporated plant residues can become toxic to weeds by the release of allelopathic chemicals. There are numerous reports of allelopathy and of the isolation of allelopathic compounds from plants. However, this phenomenon can be inconsistent under natural conditions because the allelopathic potential of plants is affected by many factors such as the age of the plant, soil properties, and environmental conditions. Interactions of multiple stresses in the environment on the target plants also will affect the degree of allelopathic activity. Examples of successful
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weed control leading to an increase in crop yield following incorporated cover crop residue include incorporation of Sorghum bicolor L. stalks before Triticum aestivum L., incorporation of Brassica napus L. before Solanum tuberosum L., and incorporation of Trifolium incarnatum L. before Zea mays L. As with the use of herbicides for the control of weeds, there must be sufficient selectivity between the activity of cover crop toxins on weeds and on crops. In order to be useful as a weed control practice, the crop must be relatively insensitive to allelochemicals in the environment. Small-seeded crop plants may be more sensitive to allelochemicals than large-seeded plants. Crop cultivar selection and appropriate residue management may be important approaches for maximising allelopathic activity on weeds and minimising deleterious effects on crops, including autotoxicity. The relative timing and placement of residue relative to crop seeds can be manipulated to reduce the level of toxicity that emerging crop seedlings are exposed to.
Surface residue When cover crops are killed and residue is left on the soil surface in a no-tillage cropping system, many factors will contribute to weed suppression. Absence of tillage itself lowers weed emergence because seeds that require a brief exposure to light during tillage operations are not induced to germinate. In addition, residue on the surface of so~~ suppress weed emergence directly. The degree of weed control provided by cover crop,' residue on the surface of soil can vary according to cover crop species, residue_biomass, and weed species. Weed suppression by cover crop residue increases according to a negative exponential relationship with increasing residue biomass. Residue levels that are naturally produced by cover crops can reduce weed emergence up to 90 percent. Annual species that are small-seeded and have a light requirement for germination are most sensitive to surface residue, whereas large-seeded annuals and perennial weeds are relatively insensitive. Weed suppression will decline during the course of the season' as the residue decomposes. Residues on the surface of soil can vary greatly in dimension, structure, distribution pattern, and spatial heterogeneity. Several physical properties of mulches have been explored that may contribute to weed suppression by the physical impedance of weed emergence. The 'mulch area index' is a pivotal property for defining many important mulch properties. It is defined as the projected area of mulch material per unit soil area and can be determined by multiplying the residue mass per unit area by the area-tomass ratio as measured from a sub-sample of residue material. The 'solid volume fraction' is another important mulch property that i's defined as the fraction of mulch volume composed of solid material. Together, these two indices can predict weed suppression by a wide variety of mulch types ranging from Z. mays stalks with a low
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area-to-mass ratio to Quercus leaves with a high area-to-mass ratio. This suggests that residue with a large number of layers and a small amount of empty internal space will be most suppressive. Residue also influences the microclimate of the soil by intercepting incoming radiation. Interception and reflection of short-wave radiation by residue reduce the quantity of light available to the soil surface, the heat absorbed by soils during the day, and the amount of soil moisture evaporated from soils. These effects can interact with seed germination requirements to determine the pattern of weed seedling emergence observed in any given season. Light extinction by cover crop mulch follows a similar negative exponential decline in relation to mulch area, as light extinction by a crop canopy declines as a function of leaf area. Since mulch mass is linearly related to mulch area, a similar exponential relationship holds between light extinction and mulch mass. Many weed species require light to activate a phytochrome-mediated germination process prior to emergence. Emerging weeds also require light for initiation of photosynthesis before seed reserves are depleted. Extinction of light by residue can be an import~t factor inhibiting weed emergence through residue. Cover crop residue on the soil surface can reduce maximum soil temperature by 2SoC and raise minimum soil temperature by 1°C in temperate climates although this will vary according to radiation intensity, soil moisture, and soil type. Greater differences will probably be observed in tropical or drier areas of the world. Most weed seed will germinate over a wide range of temperatures and, therefore, a reduction in maximum soil temperature by residue will usually have little influence on germination. Because of the decrease in maximum and increase in minimum soil temperature, the daily soil temperature amplitude also is reduced by residue. High temperature amplitudes often are required to break the dormancy of selected weed species and, therefore, a reduction in soil temperature amplitude by cover crop residue can prevent germination of weed species that have this requirement. Residue on the soil surface increases soil moisture by increasing infiltration of rainfall and by decreasing evaporative moisture loss. Higher soil moisture under cover crop residue could either benefit or retard weed germination, depending on species requirements. Under saturated soil conditions, residue could slow evaporation and reduce germination of species inhibited by excess soil moisture. Under droughty conditions, retention of soil moisture could enhance weed germination and seedling survival. Residue in most fields will have a relatively heterogeneous spatial distribution. This can be caused by relatively uneven stands of cover crop plants within a field resulting
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in areas with locally heavy and thin residue after cover crop desiccation. Even when there are relatively uniform stands of cover crops, uneven residue at a microsite level can be detected. For example, greater than 50 percent. of sites measured under seemingly uniform Vicia villosa mulch permitted greater than 10 percent light transmittance to the soil level. This can be explained by the exponential relationship between soil cover and mulch area index. Assuming a random distribution of mulch material, it will require increasingly more mulch to achieve each successive unit increase in soil coverage by mulch. For example, it takes an increase in mulch area index from 1.4-1.9 (= 0.5) to raise soil cover from 75 to 85 percent but it takes an increase from 1.9-3.0 (= 1.1) to raise soil cover from 85-95 percent. Even a relatively high mulch area index of 4 will leave 2 percent of soil uncovered. Thus, cover crop residue will rarely provide complete ground cover and cannot be expected to provide either complete or full-season weed control. Cover crops can contribute to weed control but herbicides or other weed control tactics are required to optimise weed control and crop yield. Every weed control tactic, including cover crops, exert a selective pressure on weed populations and will select for those species that are best adapted to that system. Perennial and selected large-seeded annual weeds that have minimal requirements to break seed dormancy and sufficient energy reserves to penetrate mulch layers will be most likely to establish and reproduce in a cover crop mulch. Also, species that have a similar phenology to the cover crop but that can survive the cover crop management system will become problematic. For example, we have observed that Lolium multiflorum Lam. can become established with a V. villosa cover crop or Digitaria sanguinalis (L.) Scop. can establish with a spring planted Glycine max (L.) Merr. cover crop and both species can regrow and reproduce after the cover crop is mowed in preparation for planting a cash crop. Thus, cover crops must be used in rotations that prevent the buildup of species adapted to that cover crop system. Cover crops that produce high amounts of biomass will enhance weed suppression by leaving high amounts of suppressive residue
Vigorous species that are well adapted and planted at optimum planting dates will be most useful. For example, Vigna unguiculata (L.) Walp. is adapted to hot, dry conditions and produced 8.2-9.6 Mglha of residue as a cover crop that effectively suppressed weeds in a desert climate. Mixtures of cover crops that have complementary resource requirements is another approach to increasing cover crop biomass. Often, a combination of grasses and legumes make effective cover crop mixtures for the same reasons they make effective intercropping partners. A polyculture of V. villosa plus T. incarnatum plus S. cereale produced higher biomass and suppressed weeds more than each species in monoculture.
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Cover crop residue that decomposes slowly will extend the period of weed suppression
Slow decomposition is associated with residue material that has a high carbon-tonitrogen ratio" For example, residue of S. cereale which has a higher carbon-to-nitrogen ratio than the legume V. villosa had a more extended period of weed suppression than V. villosa. Also, equipment such as a mower that shreds residue would enhance decomposition compared to equipment such as a roller that keeps the residue intact. Low amounts of residue can stimulate weed emergence
Occasionally, more weeds will emerge in low levels of cover crop residue (1- 2 mglha) than in uncovered control plots. Low levels of residue are not sufficient to inhibit weeds from emerging but can create an environment more favourable for germination and emergence. This residue can retard evaporation of soil moisture and provide more uniform moisture conditions for germination and emergence than exists at the surface of bare soil. Also, nitrogenous compounds released into the germination zone, particularly from legume cover crops, can stimulate germination of selected weed species. Creating a mulch with multiple layers of densely packed material
or
Since mulch area index and solid volume fraction are important determinants weed suppression, management practices that create the maximum mulch area and solid volume or, conversely, that minimise empty mulch volume, will maximise weed suppression. Mulch composed of broad leafy material held in a matrix of grass stems as might be obtained from a legume-grass cover crop mixture may be more effective thaI}-. mulch composed primarily of stems or leaves alone. Also, use of implements such as' rollers or stalk choppers that pack or compress the mulch as part of the desiccation process may maximis~ the suppressive potential of cover crop mulches. The use of cover crops that will provide uniform stands and minimise gaps is recommended. This will maximise the area with optimum amount of residue and minimise the area with ineffective or stimulatory levels of residue. Living Mulches
Living mulches are plants grown with a cash crop. They are usually not grown for harvest or direct profit but, instead~,to provide ecological benefits including protecting soils from erosion, improving soil fertility, providing traffic lanes, suppressing weeds, and reducing pest populations. Low-growing legumes and grasses a!e typically used for this puq,ose. Forage and turf species often are used as living mulches because their growth habit is lower than most crops and they are relatively easy to establish and manage. Legumes are often included in cropping systems where improvements in soil fertility and qua1ity
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are a primary goal, whereas grasses are often included where durability and traffic ability are important. Living mulch such as V. unguiculata or Mucuna spp. also may produce edible parts that can supplement income produced by the primary crop with which it is intercropped. Established living mulches can protect crop plants by forming a barrier to weed and other pest organisms originating in soils. Living mulches also create a more diverse community that can reduce insect pest levels by attracting natural enemies of pests or by creating an environment that is more difficult for pests to find and multiply on crop plants. The major constraint to using living mulches is competition for water and nutrients leading to reduced crop yield. Creative management approaches are required to alleviate the detrimental effect of living mulches on crops while enhancing the benefits to weed and pest management.
Weed suppression by living mu.lches Because weed and living mulch plants compete for the same resources, weeds can be suppressed by the introduction of living mulches into cropping systems. If a cover crop becomes established before the emergence of weeds, then the presence of green vegetation covering the soil creates a radiation environment that is unfavourable for weed germination, emergence, and growth. Several requirements for breaking dormancy and promoting germination of weed seeds in soils are reduced more by living mulches than by desiccated residue. Once established, living mulch also can use the light, water, and nutritional resources that would otherwise be available to weeds. Allelopathy is another mechanism by which living mulches may suppress weeds. However, this is difficult to separate experimentally from mechanisms relating to competition for growth resources. Weeds can escape suppression by living mulches through gaps in the mulch canopy, by morphological and physiological capabilities to access resources despite the presence of competitive living mulch, or by emergence and growth patterns that avoid the most competitive period of living mulch growth. Cover crops that grow during periods when crops are not present in a rotation can aid in maintaining ground cover and occupying a niche that would otherwise be occupied by weeds. For example, cover crops planted in the fall provided a ground cover that protected the soil from erosion and suppressed weeds during a summer fallow in the Canadian prairies. In addition, cover crops planted in the fall can become living mulch for a crop that is relay-planted into the living cover crop in the following year. Enache and Ilnicki developed a system whereby Trifolium subterraneum L. was initially planted in the fall and produced a cover of dense, low vegetation that remained alive until natural senescence several weeks after corn was relay-planted in the spring. The subsequent mulch continued to suppress weeds throughout the remainder of the season
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until volunteer T. subterraneum emerged in the fall and established a naturally recurring cover crop. Weed biomass was reduced by 53-94 percent by this living mulch whereas weed biomass in desiccated S. cereale mulch ranged from an 11 percent decrease to a 76 percent increase compared to a no-mulch control. Likewise, weed biomass was reduced by 52-70 percent in live V. villosa treated in a manner similar to that described for T. incarnatum whereas weed bioII.lass ranged from a 41 percent reduction to a 45 percent increase in desiccated V. villosa residue compared to treatment without a cover crop. Thus, a living cover crop is capable of greater weed suppression than desiccated cover crop residue. Living mulches also can be intercropped with a primary cash crop by planti.ng shortly before, at the same time as, or shortly after planting the primary cash crop. These secondary intercropped species are often referred to as smother crops. Smother crops should be species that establish more rapidly than weeds and whose peak period of growth coincides with that of early weed emergence but does not coincide with that of the crop. Ideally the smother crop should suppress weed establishment during the critical period for weed establi~hment, i.e. the period when emerging weeds will cause a loss in crop yield. The smother crop will then senesce following this critical period for weed competition, thereby minimising subsequent competition between the smother crop and the primary crop during the remainder of the season. approach is the use of lowgrowing, fast-establishing, fast-maturing annuals planted with longer-season grain crops. For example, using annual Brassica and Medicago spp., Buhler et al., observed various levels of weed control depending on seasonal, species, and timing variables. However, good control of weeds was usually associated with crop yield loss.
One
In tropical systems, Chikoye et al., planted several smother crops with various growth habits in a Z. mays-Manihot esculenta Crantz intercrop system and found that Mucuna cochinchinensis (Lour.) A. Chev., Lablab purpureus L. and Pueraria phaseoloides (Roxb.) Benth. were effective for reclaiming fields heavily infested with the difficult-to-control perennial weed, Imperata cylindrica (L.) Beauv. After three years, rhizome biomass of 1. cylindrica was reduced by 94 percent by annually weeding five times, 89 percent by M. cochinchinensis, 77 percent by L. purpureus, 74 percent by V. unguiculata, and 55 percent by P. phaseoloides. Akobundu et al. observed that Mucuna spp. suppressed I. cylindrica until the subsequent cropping season when Z. mays yield was higher and hand weeding was reduced by 50 percent compared to plots without cover crop. Mucuna deeringiana (Bort) Merr. and Canavalia ensiformis (L.) DC. living mulches reduced weed biomass and improved Z. mays yields in a traditional slash-and-bum system in Mexico. Liebman and Dyck, reviewed literature where one or more primary crops were intercropped with a smother crop and found that weed biomass was lower with than without the smother crop in 47 cases, variable in three cases, and higher in four cases. Thus smother crops
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can be effective tools for managing weeds as well as improving soil fertility and providing additional food production if edible reproductive parts are produced by the cover crop. The major hurdle to the adoption and use of living mulches is lack of selectivity. Typically, a living mulch that is competitive enough to suppress weeds will also suppress crop growth and yield. Much of the research with living mulches has focused on documenting and alleviating this problem. Several approaches have been used to reduce competition between the living mulch and cash crop species without eliminating the desirable attributes and benefits of the living mulch. These attempts to achieve selectivity have met with varying success but often lack consistency. Ideal living mulch for weed suppression should have the following characteristics: ability to provide a complete ground cover of dense vegetation; rapid establishment and growth that develops a canopy faster than weeds; selectivity between suppression of weeds and the associated crop. Means for achieving selectivity between weeds and the associated crop include: 1.
Using low-growing living mulch that competes primarily for light. In this case, as long as the living mulch becomes established before the weeds, it would maintain weed suppression by excluding light but would not impact taller growing crops and would not compete with the crop excessively for soil resources such as water and nutrients.
2.
Planting the living mulch so that the time of peak growth of the living mulch does not coincide with the critical period during which competition would have the greatest impact on crop yield.
3.
Reducing crop row spacing and/or increase crop population to enhance the competitiveness of the crop relative to the living mulch.
4.
Providing supplemental water and nitrogen to compensate for resources used by living mulch plants.
5.
Suppressing the living mulch so as to reduce its competitiveness with the crop.
Means for suppressing living mulch include: a)
A broadcast application of an herbicide at a rate that is suppressive but not lethal.
b) A banded application of a herbicide to kill the living mulch in the crop row so as to reduce competition within the row area but permit weed suppression by the living mulch between rows.
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Strip tillage to provide suitable planting conditions without competition within the crop row but to permit weed suppression by the living mulch between rows.
d) Mowing to reduce the height and vigour of the living mulch. COVER CROPS AS PART OF AN INTEGRATED WEED MANAGEMENT SYSTEM
Holistic management principles and a shift to a systems approach for crop protection are vital to combating agricultural weeds as well as other pests. Ecologically-based weed management focuses on preventive practices and natural processes of population regulation with herbicides or cultivation used as interventions only when needed. Emphasis is placed on maximising the beneficial ecological processes within farming systems that can maintain weed populations at low, manageable levels. Although agricultural systems are simplified compared to natural ecosystems, there are abundant opportunities to redesign and manage agricultural systems to reduce weed populations. The live and dead plant materials associated with the use of cover crops in agricultural systems are particularly well suited to developing ecologically-based weed management systems. Generally, a more diverse biological and physical environment at the surface of soils such as that associated with cover crops offers opportunities for regulating and minimising weed populations. Liebman and Gallandt propose that successful integrated weed management systems can be developed by combining several strategies or 'little hammers' that would cumulatively reduce the relative fitness of weeds versus crops. An integrated system, including cover crops in combination with other strategies, could improve weed control compared to reliance on each strategy alone. Not all weed management strategies are equally compatible with cover crops, however. For example, soil-active herbicides can be adsorbed by cover crop residue and are less effective with than without cover crops. Mechanical cultivation is often not as efficient in reduced tillage systems where living and/or dead cover crop vegetation can interfere with cultivating equipment and where untilled soil is less susceptible to fragmenting and desiccating weed seedlings as is a clean, well-tilled soiL Cover crops should be more compatible with control measures such as post-emergence herbicides or biocontrol agents that act on the foliage of weeds after emergence than practices that act through the soil medium. Most important, long-term strategies need to be developed to maintain weed popUlations at low levels through suppressive crop rotations, crop population/row spacing, and fertility management. Ultimately, weed management is one of the many potential benefits of using cover crops. Cover crop management therefore must be designed to optimise all of the potential benefits that can be derived from cover crops and to minimise the negative impacts of cover crops. For example, high levels of cover crop biomass may be desirable for erosion control and weed suppression but may interfere with planting operations, maintain soil
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at temperatures that are too cold in spring, or compete with the crop for limited soil moisture. Management practices that encourage rapid degradation of cover crops such as mowing may reduce effectiveness for weed suppression but may enhance release of nitrogen that can stimulate early crop growth. Soil moisture depletion by cover crops will become the primary management consideration in thoF;e areas of the world where soil moisture is the limiting factor in crop production. Cover crop management requires an understanding of all the potential impacts on cropping systems, the definition of the most important goals to be achieved by using cover crops, and a balanced approach for achieving those goals. 1.
Integrate cover crops into a long-term preventive approach to managing weeds that includes a rotational plan to minimise populations as well as appropriate interventions for controlling weeds that do emerge.
2.
Rotate cover crops within crop rotations. Continuous use of the same cove: crop species or cover crops with the same pattern of planting and growth will select for weed species that are adapted to these species and patterns. Also, cover crops can serve as hosts for nematodes and pathogens and may increase populations of these pests. Cover crops should be rotated in the same way that crops are rotated to reduce buildup of populations of detrimental weeds and pests.
3.
Cover crops can permit a reduction of herbicide inputs. Weed suppression provided by cover crop residue usually permits crops to become established before weeds. Many soil-applied pre-plant or pre-emergence herbicides will be adsorbed to the cover crop residue and become ineffective; use of these products with high levels of cover crop residue may not be economicaL However, post-emergence herbicides that are applied to foliage of emerged weeds can be used more effectively with cover crop systems. They may be used only as needed and can be selected for the specific weed species that need to be controlled. This approach could reduce herbicide losses to the environment by replacing pre-emergence herbicides that may be persistent and are often detected in ground and surface waters with post-emergence herbicides that are used at lower rates and are less persistent.
4.
Balance management of cover crops for weed suppression with other management requirements. The primary goals of cover crop management may derive from other important benefits of cover crops such as nitrogen contribution to a cash crop or alleviating high soil temperatures. Alternately, the need to minimise negative influences of cover crops such as depletion of soil moisture reserves or interference with planting operations can become important considerations. Successful management of cover crops requires a balanced plan to maximise the benefits and minimise their negatives in order to achieve a productive and sustainable agroecosystem.
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REFERENCES
Arsenovic M. & Kunkel, D.L. 2001. The IR-4 Project. A US National Agricultural Program jor Pest Management Solutions, EWRS Working Group, Meeting on Weed Management Systems in Vegetables, Zaragoza. Spain. p. 1.(also available at http://aesop.rutgers.edunr4). Campiglia, E., Temperini, 0., Mancinelli, R., Saccardo, F., Stoffella, P., Cantliffe, D. & Damato, G. 2000. Effects of soil solarization on the weed control of vegetable crops and on cauliflower and fennel production in the open air. 8th Int. Symp. on Timing of Field Production in Vegetable Crops. Bari, Italy~ Acta Horticulturae, n° 533: 249-255. Eurostat. 2001. Agricultural Statistics. Quarterly Bulletin nO 4. European Commission. Theme 5. Agriculture and Fisheries, 25. Forcella, F. 2000. Rotary hoeing substitutes for two-thirds rate of soil-applied herbicide. Weed Tech. 14: 298303 Ker,lpen, H.M. 1989. Weed management in vegetable crops. Growers Weed Management Guide. Thomson Publication. Fresno, Ca., USA, pp. 82-158. Laber H., Stutzel, H., Haas, H.U. & Hurle, K. 2000. Side effects of mechanical weed control in vegetable production. Proc. 20th German Conference on Weed Biology and Control. Stuttgart-Hohenheim, Germany. 17: 653-660.
9 Flower Production Management
CUT FLOWER PRODUCTION
Environmentally sound production techniques, increased farm diversification, and increased farm income are basic parts of sustainable farming systems. Specialty cut flower production and marketing offers both small- and large-scale growers a way to increase the level of sustainability on their farms. The tremendous variety of plants that can be grown as cut flowers allows growers to choose those which are well-adapted to the farm site and grown without large offsite inputs. This variety also makes diversity in both production and marketing possible. And the high value of specialty cut flowers can increase farm income. The phrase "specialty cut flower" originally referred to all species other than carnations, chrysanthemums, and roses. As recently as 1986, these three cut flower species, plus gladiolus, accounted for more than 80 percent of total cut flower production. Since then, specialty cut flowers have become the most important part of the U.S. cut flower industry. The combined production of carnations, chrysanthemums, and roses was $78 million in 2002, representing only 15 percent of total cut flower and foliage production. In contrast, specialty cut production totalled $443 million. Cut lilies, once a relatively minor greenhouse cut flower, have replaced roses as the most important domestically produced cut flower. Leatherleaf fern, gerbera, gladiolus, and tulips are the remainder of the top five specialty cuts. As specialty cut flowers become more important to the floral industry, growers are finding that these flowers make it easier to compete with imported products. Flowers that don't ship well or can't handle long intervals in a box can be picked by a local grower in the morning and be in a shopper's house that afternoon. Specialty cuts can be grown as annuals or perennials, from seeds, plugs, or bulbs. They include woody plants from which flowers, stems, fruits, or foliage are harvested. They can be grown in the field, in unheated hoophouses, and in heated greenhouses. By producing unusual,
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high quality flowers, using proper postharvest handling techniques, and by providing excellent service, growers can continue to expand markets for specialty cuts. If you are considering specialty cut flowers as a farm enterprise, you should do as much research as possible before putting one plant in the ground. The most valuable information comes from other growers. Growing Methods
A tremendous number of choices are available. How can you choose, given such a vast array? Consider the following.
Ease of cultivation. This may be especially important if you are a beginner. Sunflowers and zinnias are examples of easy-to-cultivate flowers. They can be direct seeded, and they emerge and grow quickly. Ease of handling. Sunflowers can again be used as an example. They have strong stems and are easy to cut and transport without bruising or shattering the flowers. Color. What is popular at your market? Does it combine well with other colours you have chosen? Whites and pinks are popular spring wedding colours; oranges and coppers may be more popular in the fall. Fragrance. Fragrance sells-to most people. Customers at tht! Fayetteville, Arkansas, Farmers' Market begin asking for extremely fragrant tuberoses two months before they are available-but some growers cannot stand to bring even a bucketful to market in a closed van. Old favorites. Think of customers who see a bunch of sweet peas and buy them because they are reminded of their grandmother's flower garden. Zinnias can again be used as an example. New introductions. New cultivars help you stay competitive in a competitive market. Membership in the Association of Specialty Cut Flower Growers (ASCFG) is one way to keep up to date on new ones. The ASCFG in cooperation with seed companies sponsors trials of new varieties every year. Vase life. Will the cuts last a week? Or longer? Stem length. Florists love long stems. But there are exceptions, such as lily-of-thevalley and grape hyacinth, that are naturally shortstemmed. Local growing conditions. Accept the fact that some plants are not well adapted to your climate. Ask local Extension agents, garden clubs, and nurseries which specialty cut flowers grow well in your area, and start with these. Diversify slowly, and test some new choices each growing season.
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Flowering season. Do you want year-round or seasonal blooms? For flowers throughout the growing season, identify an early bloomer to start blooming in sync with opening day of your market, and dependable flowers to keep customers corning back to your market stand or farm until you want to close for the season. . Flowers for building mixed bouquets. If you plan to sell mixed bouquets and plan to grow zinnias, what other flowers or foliage will mix well with them? Demand. What are wholesale and retail florists asking for? (Within reason.) Think especially about the market where you want to sell cut flowers. What do the customers want? What are their favourite flowers? Markets
Marketing possibilities include farmers' markets, contract growing and CSA-type subscriptions, cut-your-own, restaurants, supermarkets, retail florists, wholesale florists, special events such as weddings, and the Internet. The following discussion of markets includes flowers that growers ' around the country recommend for each, followed by information on related produc~s and added value. Fanners' markets
Farmers' markets are considered by ·many to be entry-level markets, a place for new growers to sharpen their skills and cultivate higher-level markets. Other growers have found farmers' markets to be a profitable and rewarding way to sell flowers. Specialty cut flowers sell well at the Fayetteville, Arkansas, Farmers' Market (FFM). Vendorsand customers-believe their market is one of the most attractive in the nation. It is situated on the square in downtown Fayetteville around an old post office that has been converted to a restaurant. The area is professionally landscaped and is alive with blooming and edible plants. On Saturday mornings it is the place to be, with live music, coffee and pastries, and vendors selling fruits, vegetables, plants, crafts, and of course specialty cut flowers. Of the more than 50 vendors at a Saturday market in mid-summer, almost 50 percent bring cut flowers for sale. "In the early days," say folks who organised the market in 1974, "vendors brought flowers cut from the roadsides." Today the FFM has become well-known as a source of high-quality, reasonably priced cut flowers. For some vendors, fresh vegetables or fruit are the main products, but many of these have added flowers as secondary products. For other vendors, flowers are the primary focus of the display and a major source of income in a college town with a relatively affluent population.
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Subscriptions offer up front payment for scheduled delivery of flowers. Community Supported Agriculture (CSA) is a term often associated with this marketing method. Delivery may be time consuming, so be sure to account for it and charge accordingly.
Figure 1. Cut flowers
Because they are so attractive, flowers are certainly a natural for any kind of on-farm market or roadside stand. At a fruit and vegetable growers' conference 20 years ago, Karen Pendleton of Lawrence, Kansas, told how she came to add field-grown cut flowers to her family's Pick-Your-Own (PYO) operation. At that time, Karen and her husband, John, had 12 acres of asparagus in production for PYO sales. When people came to the farm for asparagus, they saw tulips blooming in her yard, and wanted to buy them as well. The Pendletons have since added peonies to the PYO operation because they also bloom when asparagus is ready to cut. Another example comes from a Massachusetts farm Web site, where the owner describes the flowers you can pick at the farm: In addition to our wonderful fruits, we offer cut-your-own and fresh picked flowers from mid-July through late September. We have 15 colours of gladiolus, 10 shades of 'Blue Point' zinnias, 6 varieties of beautiful sunflowers, and gorgeous dahlias. Bring some color into your home this summer!
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Lynn Byczynski in her book The Flower Farmer offers pointers for success with cut-yourown-flowers. Provide weed-free flower beds with plenty of room to manoeuvre between them. Nobody wants to walk through weeds or mud to cut flowers, and you'll increase your liability risk if you don't maintain wide, clear paths. Price flowers in a way that is easily understood by the consumer; for example, all the 2S-cent flowers in one section, and all the 50-cent flowers in another. Pick in advance flowers that are expensive and/or easily damaged in the field. Place them in buckets near the checkout stand, so that customers can add a special flower to their bouquets at the last minute. In addition to tulips, peonies, gladiolus, sunflowers, and zinnias, you may also want to consider daffodils, Dutch iris, ornamental alliums, statice, and goldenrod. Restaurants
Selling to restaurants requires flexibility and high-quality products. The time needed to make deliveries may be considerable. Grocery stores can handle large volumes, but it can be difficult to establish accounts. Retail florists
In general, a florist will want flowers that are just beginning to open -unlike most farmers' market customers, who prefer fully open blossoms. Most florists know exactly what they want and may need a fairly large quantity of a certain flower. The following tips for selling to florists by delivering to their shops are gleaned from the ASCFG Forum. Introduce yourself with a bucket of free samples, a flyer that lists the flowers you grow, your delivery schedule, payment terms, and business card. Deliver in bunches of 10, sleeved or un-sleeved. This makes it easier to pull the flowers out of buckets without destroying other blooms. E-mail or fax a list of what you have to offer after harvesting, then call for orders, or bring the florist out to your van full of flowers for the" ahhh" effect and let him or her choose on the spot. Deliver on the same day and same time every week. Florists need to depend on you if they have downsized standing orders from wholesalers so that they can buy from you. Use buckets with your name/label on them so you can leave them to pick up the following trip.
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Ask for payment on delivery unless you have sold to them often enough to feel comfortable about setting up an account. Offer only the best. Consistency in quality, quantity, and variety is crucial. Expect retail florists to get excited about new or unusual cuts such as branches with fruit on them or pods of okra on stalks. And although they may be able to get flowers from wholesalers for a little less, they appreciate the quality and freshness of locally grown cuts. Good sellers include the following: Ageratum, Agrostemma, Allium, Ammi majus, Apple mint, Bupleurum, Curly willow, Dahlia, Delphinium, Digitalis, Feverfew, Gomphrena, Grasses, Hosta leaves, Hydrangea, Larkspur, Lemon/cinnamon basil, Lenten rose, Lilies, Lily of the Valley, Lisianthus, Mountain mint, Nigella, Penstemon, Peony, Redtwig dogwood, Rudbeckia, Salvia, Snapdragon, Spanish bluebell, Sunflower, Sweet pea, Sweet William, Tulip, Veronica, Yarrow, and Zinnia. Wholesale florists
The wholesale florists' market is the most demanding as far as grading, uniformity, consistency, and packaging. Wholesale florists assemble and make available high-quality flowers for retail florists. They offer retailers a timely and dependable supply, one stop shopping, large or small quantities, product guarantee, and credit. To sell to wholesale florists, Harrison "Red" Kennicott, of Kennicott Brothers in Chicago, in a presentation at the 2002 ASCFG annual convention and trade show, advised growers: Get acquainted with as many people as possible in a wholesale house, to get to know the wholesaler. Provide information on your product. Avoid being oversensitive to comments. Have a good understanding about supply, pricing, timing, and whether or not the sales are to be on consignment. He recommends the Society of American Florists, the national trade association that represents all participants in the U.S. floral industry, as a source of marketing and best practices information. Its 15,000 members include retailers, growers, wholesalers, importers, suppliers, manufactures, educators, and students. Weddings
If you sell flowers at a local farmers' market, sooner or later someone will approach you to do their wedding flowers. Linda Chapman of Harvest Moon Farm in Spencer, Indiana, says wedding work can be profitable, but it is not for everyone who grows flowers. Besides needing aesthetic talents, it takes a certain temperament to work
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cooperatively with brides, grooms, and often their parents. It also takes a lot of time. Before deciding whether you will do a wedding, talk with the clients. Try to get a vision of what they want. Most weddings involve a bridal bouquet, bridesmaid bouquets, boutonnieres, corsages, flower girl flowers, altar arrangements, reception hall arrangements, and flowers for the cake. Other options include garlands, end-of-pew arrangements, and dried flower wreaths made from the wedding flowers after the event. What is their budget? Your price should reflect not only the cost of materials and labour.for the finished product but also the time spent in consultation. You need to give your client a price estimate well in advance of the wedding day. She offers this advice: You need to use flowers that can stand the stress of being out of water for hours. However, on the upside, they need to last only through the wedding and reception. It is very important that all the flowers used are conditioned in a cooler with flower conditioning food for 24 or more hours before working with them. Also you have to work with the flowers when they are at their peak. It doesn't work to have lilies that are too closed for the bouquet. This can mean you have to cut or otherwise get more flowers than you plan on using because some will be too far gone and others will be too immature. Figure your shrinkage at 10 to 20 percent or even more with fragile flowers like bachelor buttons or godetia.
For a wedding, Carol provides bridal and bridesmaid bouquets, boutonnieres, corsages, table arrangements, pew treatments, arbor decorations, and large arrangements for the church. She takes the price of the flowers and multiplies by 2 to 2.5 to achieve a price that reflects the time to meet with the bride, work with the flowers, drive to the wedding and reception sites and set up the flowers, and picking up the vases, etc. after the event. The most frustrating part for her is not getting enough for her work. The most rewarding part is designing with the flowers she loves and having the bride call afterwards to let her know how much everyone enjoyed the flowers. Internet
In the past decade, the Internet has become an important marketing tool. The Internet allows growers to reach customers that they could not have reached in other ways without considerable expense. More than 6 percent of all Internet transactions involve flower sales. Simple e-mail messages can be used to inform and educate customers, let them know what is available and when, and build relationships. E-mail can also be used to take orders. Third-party Web sites, which offer a template for you to use to list your farm and products at no or low cost, are another way to inform and educate.Building your own Web site is a big step, but it may be an-excellent way to increase your markets. Related products and added value
Depending on your market, you may be able to increase your income with related products.
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Bulbs. Daffodils, tuberoses, and crocosmia are a few that multiply and need to be divided occasionally. If you have earned a reputation among other gardeners for your beautiful and unusual flowers, they will be pleased to have an opportunity to purchase starts of the same. Potted plants. Consider putting some of those bulbs in pots, growing them, and selling them as blooming plants. Bedding plants. If you start your own cut flowers from seed, you might save a few of the same for your customers so they can have their own cutting garden. It may seem strange, but some of the best flower customers at a farmers' market also have flower gardens. They just don't want to cut from them. Garlic braids, swags, wreaths, dried flowers-and ornamental peppers, grasses, grains, and okra - are naturals for crafting.
Organically or naturally grown. Customers concerned about our natural environment will appreciate knowing that you use farming practices that protect it. Organic certification may be a way to add value to your flowers. Production Basics
Do you want year-round flower production? Or frost to frost? Or just one big splash? Planning is important regardless of your choice, and especially critical if you want yearround blooms. Steve and Susan Bender of Homestead Flower Farm near Warrenton, North Carolina, presented their planting and harvest chart at the 2002 Southern Sustainable Agriculture Working Group conference and trade show. It is presented on the opposite page as an example. Differences in location and climate, market, and personal choices will result in different schedules. Consider sequential planting and use of cultivars that have different lengths of time to maturity to get a continuous supply of your most popular cuts. Gladioli, for example, are ready to cut about 80 days from planting. You can make your first planting in midspring, and sequential plantings at intervals of a week or a month, ending at least 80 days before the first frost in the fall. Sunflowers, which are usually harvested as one cut stem, also need sequential plantings for a continuous supply. Check the information provided by your seed supplier for length of time needed from planting to harvest; the time varies by cultivar. Soil-fertility
If at all possible, find a location with welldrained, sandy loam soil, high in organic matter, and with a neutral pH. If you don't have perfect soil, you can improve it with cover
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crops, compost, and mulching with organic matter. Soil preparation is the most important job you will do in the flower garden. Alex and Betsy Hitt of Peregrine Farm in North Carolina have spent more than 10 years developing a system that maintains or improves soil organic matter content by the conscientious use of summer and winter cover. crops combined with minimal tillage. The Hitts use several tools and concepts to make the system work: Soil testing is done on each rotational unit every late summer/early fall. Organic matter is grown in place rather than imported. The 10-year rotation is designed both for maximum diversity for disease and insect management, and, as much as practical, to alternate heavy feeders with light feeders, deep-rooted crops with shallow-rooted ones, and cool-season with warm-season crops. Marked improvement of their soils is indicated by higher cation exchange capacity (CEq, more organic residues, more soil biological life, easier to prepare and planttoseed beds, healthier crops, and higher yields. Their purchased inputs are stable or reduced,. and net returns are higher. Management inputs are higher, but the returns to management are also higher. Irrigation
Some flowers in some locations can be grown with the water they receive from rainfall. Examples are daffodils, butterfly milkweed, and poke berries. In most situations, however, an irrigation system is needed to consistently and reliably produce the highest quality flowers. Drip and micro-sprinkler systems are best. Overhead sprinkler systems increase the chance of disease and can reduce flower quality, but they may be less expensive to install. Overhead sprinklers can also handle water from streams and ponds without a fine filtering system. Drip and micro-sprinkler systems deliver water more efficiently, resulting in lower water costs. Plant establishment
Some flowers in some geographic areas can be easily started by direct seeding. Others are more safely started in flats to be transplanted later. Still others are started with root divisions or bulbs. If you are growing from seed, Pamela and Frank Arnosky give experience-based advice in a 2004 Growing for Market article: Start with good seed. If you save seed from year to year, do small germination tests several weeks before you plan to plant. Then you'll have time to order new seed if you need it.
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Find out about the specific germination requirements for each of your seeds. Some need to be exposed to light to germinate; others need complete darkness. Many have no light or dark requirement and will germinate whenever other environmental factors are right. Provide correct germination temperature. Seeds respond to temperature in order to germinate at the right season in their natural environment. Seeds of heat-loving annuals such as sunflowers will nahually remain dormant until conditions are right for active summer growth. Seeds of cool season plants, such as larkspur and bachelor buttons, lie dormant. through the summer and germinate with cooler autumn temperatures. Some seeds take a long time to germinate. The Arnoskys have learned to take advantage of different germination requirements and "prime" seed so that plants come up more quickly in the field. Larkspur likes dark, cool conditions. If we plant larkspur in late October, it will come up in about three weeks, longer if the soil is dry. This is a lot of time, so we started "priming" our seed in the refrigerator. What we do is this: about two weeks before we plant, we put the dry seed in zip lock bags and then add a small amount of water. Inflate the bag a bit" seal it, and shake the seed until it is well coated with water. Add a bit more water if needed to moisten the seed completely, but drain off any extra water you might have in the bottom of the bag. Put the bag in the fridge, and check it the next day. The seed should have absorbed all the water-it should flow freely and not stick together in clumps. If it does, open the bag and set it out to dry for an hour or two. If your seed still looks really dry when you check it, add a tiny bit more water and check it again in a day. The key here is that you want the seed to be moist enough to respond to the cold treatment, but still be dry enough to flow through the seeder when it is time to plant. After two weeks, the seed will be ready to germinate. We sow our larkspur with a walkbehind Earthway planter, using the onion plate. If you want it thicker, use the cucumber plate. We plant four rows in a four-foot wide bed. Using primed seed, we get germination in about a week. This' cuts down on crop time, and more importantly, gives the larkspur a jump on the weeds. This method works well for late plantings in the spring, when soil temperatures are warming up.
Some of the flowers that they transplant are also easily direct seeded. For plants, such as lisianthus, that are difficult or especially time-consuming to start from seed: some growers will purchase plugs. Companies that sell seeds, bulbs, plugs, and bareroot plants will provide you with information about the recommended method to use, depth of planting, spacing, and light requirements. The degree of mechanisation you use in planting will depend to a great extent on the size of your operation. You will most likely want to' start small, and the same hand tools you would use for vegetable gardening will work for planting. If the soil has been freshly tilled, a hand trowel will work for making holes for transplants or plugs. T\1ey should always be "watered in" to settle the soil around the roots. If you are using support
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netting, you can lay it over the top of the bed before setting transplants. The six-inch square grid of the netting can be used to space your plants. If you are planting bulbs, try digging a flat-bot tomed trench to the desired planting depth, rather than using a bulb planter to make individual holes for each tulip bulb or gladiolus corm.
Weed management Weeds compete with flowers for nutrients, water, and light, and can harbor insect pests. A heavy stand of weeds in your planting can severely reduce cut flower quality. Weeding can be one of your most time consuming operations, especially if you choose not to use chemical herbicides. If you use support netting, mechanical weeding is impossible once it is in place. Mulches can help suppress weeds and provide many other benefits as well, including cleaner flowers. Other benefits include soil moisture conservation, soil temperature moderation, increased soil organic matter, and habitat for natural enemies of insect pests, depending on your choice of mulching material.
Insect pests and disease management The best way to prevent insect and disease problems is to select plants that grow well in your location, and grow them well. Your next step is to recognise problems caused by insects and diseases. Some can be tolerated; others will destroy the value of your flowers. The more we know about their life cycles, the more likely we will be able to manage them effectively with non-toxic methods.
Cultural control. Examples include crop rotation, plant spacing. and adjusting the timing of planting or harvest. Physical and mechanical control. The use of physical barriers such as floating row covers prevents insects from reaching the crop. Row covers can help prevent early season damage from flea beetles or cucumber beetles. Other methods include hand picking, sticky boards or tapes, and various trapping techniques. Growers are reporting that high tunnels are decreasing both disease and insect damage to their flowers and other crops. Biological control. All insect pests have natural enemies, often referred to as beneficials. They include: Predators. Mainly free-living species that consume a large number of prey during their lifetime. Lacewing immatures, known as antlions, are among the most predacious of all beneficial insects. They eat aphids, scales, thrips, mealybugs, mites, and insect eggs. Families Chrysopidae and Hemerobiidae are highly beneficial insects in crops and gardens.
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Lady beetles and their larvae feed on aphids, scale insects, mealybugs, spider mites, and small egg masses of other insects.
Other beetles: ground beetles, rove beetles, soldier beetles, flower beetles. True b'ugs: stink bugs, minute pirate bugs, big-eyed bugs, damsel bugs, assassin bugs. Predatory flies: hover or syrphid flies, robber flies, aphid midges. Predatory mites. Spiders. Praying mantids.
Parasitoids: Species whose immature stage develops on or within a single insect host, ultimately killing the host. Wasps: aphidiids, braconids, ichneumonids, trichogramma, and others. Flies: Tachinids. Disease-causing pathogens: Bacteria, fungi, viruses, nematodes, protozoa, and microsporidia. The use of these organisms to manage pests is known as biological control. Knowing your natural enemies is equally important to knowing your insect pests. Again, the more we know about life cycle and habitat needs, the more likely we will be able to ensure their existence. Conservation of existing natural enemies is probably the most important biological control practice readily available to growers. Beneficial insects need: Nectar and pollen Alternate prey Water Shelter from wind and rain Overwintering sites Flowering plants for habitat: Carrot family Daisy family Mustard family
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Mint family Grasses Clovers and vetches Trees and shrubs
Chemical control. If you are an organic grower, most chemical controls are not allowed. Microbials, botanicals, and oils, however, are possibilities. Most botanical insecticides, including neem, pyrethrins, ryania, and sabadilla, are permitted in organic production. Those that are considered highly toxic (strychnine and nicotine) are excluJed. Botanical insecticides are relatively non-selective and can be "hard" on the natural predators and parasites in the field; therefore, minimal use is advised. Botanicals can also affect other non-target organisms. Rotenone, for example, is highly toxic to fish. Microbial insecticides include Bacillus thurengiensis, Beauveria bassiana, and Nosema locustae. Add season-extending high tunnels
More and more cut flower growers are discovering the advantages of growing under the protection of unheated high tunnels. These include earlier and later crops, better quality and stem length, and production of crops that otherwise could not be grown because of climate constraints. Vicki Stamback says her crops have changed dramatically over the past several years because of greenhouses. In Oklahoma, where she lives and grows specialty cut flowers, she faces huge temperature swings and high winds. Heated greenhouses and unheated hoophouses protect her flowers from Oklahoma weather. She has a 30 x 90-foot Agritex structure that has withstood 90 mph winds. It has 6-foot wide sliding doors, which allows tractor entry. Inside the house are six raised beds, each 3 feet wide by 30 feet long, and 8 inches deep, framed with Ix 8-inch cedar. Tenax support netting is stretched over the top of bare beds, which are then planted. The Tenax is raised higher as the crops grow. After research, Vicki settled on 45°F as the appropriate winter temperature for raising lupines, sweetpeas, ranunculus, and stock. Harvest and Postharvest
Postharvest success begins with providing the b<:st growing conditions possible and harvesting at optimum harvest stage. The opt;mum harvest stage varies with individual species and according to your market.The Jungt'st vase life for some flowers will be achieved if they are cut with color but not yet open. Others are best when cut fully open. Information on the optimum harvest stage for more than 100 types of flowers is available in Specialty Cut Flowers: A Commercial Growers Guide from Kansas State
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University Extension. After flowers are cut, quality cannot be improved, but take steps to maintain quality and extend the vase life by providing food, water, and cool temperatures. Water flow in stems
Without water, flowers wilt. When stems are cut, two things happen to restrict water flow: Air gets into the stems and blocks the uptake of water. Bacteria begin to grow in the vase water and clog the stems. To reduce the amount of air that gets into the stems, flower stems should be placed in water as you cut them. Later, recut the stems underwater, removing about one inch, to remove air bubbles and bacteria. When cuts are made underwater, a film of water prevents air from entering the stems in the short time it takes to move them to postharvest solutions. Some suppliers offer specially designed tools for this task. Bacteria, yeasts, and other microbes are present everywhere: in the soil, on plants, and other organic matter. Bacteria grow quickly in any liquid containing sugars and other organic matter. When stems are cut, they r.elease sugars, amino acids, proteins, and other materials that are perfect food for bacteria. They start to grow at the base of cut stems as soon as flowers are put into water. Vase life of flowers
A number of products have been developed to help prolong vase life. All contain antimicrobials to suppress bacterial growth.Hydration products make it easier for water to move up the stems. The solution should have a pH of 3.0 to 3.5, as this improves the flow. Hydration usually is best if sugar is not in the hydrating solution. Holding solutions have sugar to feed the flowers. Sugar provides the energy needed by some flowers to continue opening. Pulsing can improve the quality and vase life of many cut flowers using a solution containing sugar after harvest. The cut flowers are allowed to stand in solution for a short period, usually less than 24 hours, and often at low temperature. The most dramatic example of the effect of added carbohydrate is in spikes of tuberose and gladiolus: flowers open further up the spike, are bigger, and have a longer vase life after overnight treatment with a solution containing 20 percent sucrose and a biocide to inhibit bacterial growth. Removing ethylene using specially formulated products prolongs vase life. Ethylene is a naturally occurring gas that promotes ripening in fruits, but it causes sensitive
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flowers to fail to open or look wilted. Product suppliers listed under Resources can help you choose products that will best suit your particular needs. PRODUCTION OF EDIBLES FLOWERS
Edible flowers are usually grown in conjunction with cut flowers, herbs, and specialty lettuces, in order to complement them artd create opportunities for value-added products. An important thing to keep in mind when producing edible flowers is the importance of growing without chemicals, since the flowers should be free of any chemical residue. Organic growers have an edge, because the flowers-usually imported - available from commercial florists are often grown with heavy applications of pesticides. Cultural requirements for edible flowers are similar to those of other foral crops. There are perhaps 100 types of common garden flowers that are both edible and palatable. Some of the more popular edible flowers include: Bachelor button Calendula Dandelion Hibiscus Lilac Nasturtium Sage
Bee balm Chamomile Daylily Hollyhock Marigold Pansy Squash blossom
Borage Chive flowers Dianthus Impatiens Min t Roses Violet
Flowers are rich in nectar and pollen, and some are high in vitamins and minerals. For instance, roses-especially rose hips-are very high in vitamin C, marigolds and nasturtiums contain vitamin C, and dandelion blossoms contain vitamins A and C. Flowers are also nearly calorie-free. However, as Ann Lovejoy reported in a Seattle Post-Intelligencer article, "for some people, eating pollen can trigger allergies or even asthma. To be safe, remove the pollenbearing parts of each edible flower (the pistils and stamens). The sepals or calyx also should be removed except for the viola-violet clan." Edible flowers should be picked as fully open flowers in the cool of the day, after the dew has evaporated. It is best to sample several flowers before harvesting. Flowers grown in different locations can have different tastes, because of different soil types, fertilisation, and environmental conditions. Flowers may taste different at the end of the growing season and can vary from year to year. After picking, place long-stem edible flowers in water and store in a cool place. Layer short-stem flowers between damp towels or store loosely in a plastic bag and refrigerate. Wash and check for insects before using. It is best to wash just a few flowers first to
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make sure they don't discolour. Never use .oral preservatives on edible flowers. Many .0r,)1 preservatives contain toxic chemicals, but the exact components are considered tl':h.ie secrets. Marketing
As with any crop, it is extremely important to decide on a marketing strategy before you plant. Edible flowers are produced and marketed in much the same way as fresh herbs, although the edible flower market is not as large. Edible flowers are used by chefs as garnishes, in salads and desserts, and for drink and candy adornment. Do a careful market assessment before proceeding, concentrating on upscale restaurants in the largest urban center nearest you. To recognise the unique opportunities that may provide entry into this market, the grower must keep up with food trends. Talking to local chefs will acquaint you with their needs. Most restaurants demand a consistent supply of any crop, but many edible flowers can be used interchangeably. Get in touch with a local chefs association or state restaurant association. Since many people are unfamiliar with using edible flowers, it is always a good idea to provide free samples and recipes. Remind your customers that edible flowers mixed in summer salads create unique colours and tastes. Often, customers will use these flowers for special events, placing crystallised violets on wedding cakes, for example. It is up to the grower to remind consumers of these special uses. As for pricing, the gw\\'er must decide what the market will bear. Value-added products, like mesclun mixed with calendula flowers, can generate excitement in the consumer and added income for the grower. Other examples of value-added products are gift baskets, pre-packaged salads, and processed products (such as teas). REFERENCES
Anon. 2001. "Introducing the Procona System". The Cut Flower Quarterly. July. p. 24. Amosky, Pamela, and Frank Amosky. 2005. "Your most crucial task: Post-harvest handling". Growing for Market. March. p. 17-21. Blessington, Thomas M. No date. Post Harvest Handling of Cut Flowers. University of Maryland Cooperative Extension. 5 p. www.agnr.umd.edu/ipmnet/cutpost.htm Byczynski, Lynn. 2005. "Floral preservatives vs. water: Research shows which is best". Growing for Market. August. p. 13-15. Daly, Jim. 2003. "Improving specialty cut vaselife". Greenhouse Management & Production. May. p. 60-61. Fang Vi, Ming, and Michael Reid. 2001. "Storing specialty cut flowers-temperature is the key". The Cut Flower Quaderly. p. 32. Ferrante, Antonio, Don Hunter, and Michael Reid. 2001. "For longer postharvest life, choose the best varieties". The Cut Flower Qlmrterly. July. p. 31.
10 Managing Production and Quality Assurance
Many publications speak generically of "consumer" as if a single type existed or as if his/her likes and preferences were perfectly defined. On the contrary, consumption profiles are specific for each country or even region and they vary with sex, age, and educational and socioeconomic level. However, there are universal behavior patterns, therefore, for the purpose of this publication we will only refer to those characteristics and demands that are common worldwide and that may be useful to understand the average consumer. In the first place, there is a world tendency towards a greater consumption of fruits and vegetables due to a growing concern for a more balanced diet, with a lower proportion of carbohydrates, fats and oils and with a higher proportion of dietary fiber, vitamins, and minerals. Another aspect that deserves attention is the tendency towards simplification in the task of preparing daily meals. In the United States, until the 60s, the preparation of lunch or dinner required about 2 hours and was planned in advance. Nowadays, meals are prepared in less than one hour and the menu to be served at dinner begins to be defined after 4 p.m. The expanding incorporation of processed fruits and vegetables and other ready-made foods are partly responsible for this reduction in the time dedicated to cooking. Probably, the most significant fact that encourages this tendency is woman's increasing incorporation in full-time work that reduces her time to buy and to prepare foods but giving her more capacity to spend money. Also influencing the consumption patterns is the increasing market segmentation through the expansion in shapes, colours, flavors, ways of preparation, and/or packaging in which a product is presented. Among others, tomatoes are an example of it, since today they can be purchased in at least 4 different types: conventional or "beef tomato", "extended shelf life", "cherry", and processing types sold fresh, all of them in different sizes, packages and in some cases, colour. There is also an increasing supply of exotic or non-conventional fruits and vegetables, which together with the previous point, notably expands the purchase options. For example, in 1981, in a well-supplied
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supermarket of the USA, there were 133 options of different fruits and vegetables, but they increased to 282 in 1993 and to 340 in 1995. Without reaching these levels, the same tendency is observed in the different countries of Latin America and the Caribbean. Lastly, there is a growing demand for higher quality, external as well as internal quality. External aspects are the main components in the decision to purchase, which is usually taken when the consumer sees the product exhibited 'at the sales point. This is particularly important in the self-service systems where the product must "self-sell" and if it is not chosen, represents a loss for the retailer. Internal quality is linked to aspects not generally perceived externally, but are equally important to many consumers.To summarise the previous paragraphs we can say that within a general tendency towards greater consumption and variety, the consumer demands quality in terms of appearance, freshness, presentation as well as nutritipnal value and safety. DEFINITION OF QUALITY
The word "quality" comes from the Latin qualitas that means attribute, property or basic nature of an object. However, nowadays it can be defined as the "degree of excellence or superiority". Accepting this definition, we can say that a product is of better quality when it is superior in one or several attributes that are objectively or subjectively valued. In terms of the service or satisfaction that it produces to consumers, we could also define it as the "degree of fulfillment of a number of conditions that determine its acceptance by the consumer". Here, a subjective aspect is introduced, since different consumers will judge the same product according to their personal preferences. The destination or use can also determine different criteria for judging quality within the same crop. For example, the tomato for fresh consumption is valued essentially by its uniformity, ripeness, and absence of defects, while colour, viscosity, and industrial yield as raw material define the quality for ketchup tomatoes. It is common to use additional words to define the quality to the specific use, such as "industrial quality", "nutritional quality", "export quality", "edible quality", etc. Perception of Quality
Quality is a complex perception of many attributes that are simultaneously evaluated by the consumer either objective or subjectively. The brain processes the information received by sight, smell, and touch and instantly compares or associates it with past experiences or with textures, aromas, and flavours stored in its memory. For example, just by looking at the colour,' the consumer knows that a fruit is unripe and that it does not have good flavor, texture or aroma. If colour is not enough to evaluate ripeness, he/ she uses the hands to judge firmness or other perceptible characteristics. The aroma is a less used parameter except in those cases where it is directly associated to ripeness
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like in melon or pineapple. This comparative process does not take place when the consumer faces, for the first time, an exotic fruit whose characteristics are unknown. The final evaluation is the perception of the flavor, aroma, and texture that takes place when the product is consumed and when sensations perceived at the moment of purchase are confirmed. If satisfaction is the result, loyalty is generated. Fruits and vegetables are consumed mainly for their nutritive value as well as by the variety of shapes, colours, and flavors that make them attractive for food preparation. When they are consumed raw or with very little preparation, the consumer's main concern is that they must be free of biotic or non-biotic contaminants that may affect health. Components of Quality
Appearance Appearance is the first impression that the consumer receives and the most important component of the acceptance and eventually of the purchase decision. Different studies indicate that almost 40% of the consumers decide what to buy inside the supermarket. Shape is one of the subcomponents more easily perceived, although in general, it is not a decisive aspect of quality, except in case of deformations or morphological defects. In some cases, shape is a ripeness index and therefore an indication of flavor. This is the case of the "full cheek" in mango or the "finger" angularity in bananas.
In those species where the inflorescence is the marketable organ such as broccoli or cauliflower or those that form "heads" like lettuce, cabbage, endive, etc. the compactness is the most relevant feature. In general, it is not associated to their organoleptic characteristics but rather is an indicator of the degree of development at harvest, since open inflorescences indicate that they were picked too late while non-compact "heads" are the consequence of a premature harvest. To a certain extent, it is also an indicator of freshness since compactness decreases with dehydration. Uniformity is a concept applied to all the components of quality (size, form, colour, ripeness, compactness, etc.). For the consumer it is a relevant feature that indicates that someone that knows the product has already selected and separated it into categories based on the official standards of quality. It is so important that making products uniform is the main activity in preparation for the market.
In many cases, internal or external defects do not affect product excellence, but the consumer rejects them since the absence of defects is one of the main components of appearance and therefore, of the primary decision to purchase. Different causes during growth can lead to morphological or physiological defects. Some examples of the first ones are" doubles" in cherry, root ramifications in carrots, "catface" tomatoes, "knobby" tubers and "hollow heart" in potatoes, etc. Tipburn on leafy vegetables and black heart
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in celery due to calcium deficiencies as well as the internal rots in various species due to boron deficiencies are examples of physiological defects. More serious are those physical or physiological defects that originate during or after preparation for the fresh market and that show up at retail or consumer's level. Within the first ones we have the mechanical damages, bruises or wounds that take place during the handling of the product and that are the entrance doors to most pathogens causing postharvest rots. Chilling injury, ethylene effects as well as sprouting and rooting, are physiological responses to inadequate storage conditions. Freshness and ripeness are part of the appearance and they have components of their own. They are also indicative of the expected flavor and aroma when products are consumed. "Freshness" is the condition of being fresh or as close to harvest as possible. It is used in vegetables where harvest is the point of maximum organoleptic quality characterised by the greatest turgidity, colour, flavor, and crispness. "Ripeness" is a concept used in fruits that also refers to the point of maximum eatable quality but that in many cases is reached at the level of sales point or of consumption since, in most commercial operations, fruits are harvested slightly immature. For example, fruits stored in controlled atmospheres reach their eatable quality after leaving the store room, several months after harvest. Within the parameters for defining freshness and ripeness, colour, both intensity and uniformity, is the external aspect more easily evaluated by the consumer. It is decisive \ in those products like leafy vegetables or unripe fruits such as cucumber, snapbeans, and others where an intense green is associated with freshness and pale green one or yellowing to senescence. Colour is also an indicator of fruit ripeness and very important in those where no substantial changes take place after harvest, such as citrus, pepper, eggplant, and cucurbits in general. In fruits that suffer changes after harvest colour is less decisive and basically indicates the degree of ripeness, as for example tomato, pear, banana, etc. Consumers assign to size a certain importance and at equivalent quality, intermediate sizes are preferred. In fruits that are naturally large such as pumpkins, watermelons, melons, etc., there is a very defined trend towards sizes that can be consumed by a family (1-2 kg) in a relatively short period (1 week). Size is one of the main indicators of the moment of harvest and in many cases it is directly associated to other aspects of quality such as flavor or texture. Such is the case of zucchinis, peas, haricot beans and miniature vegetables in general where consumers particularly value small sizes. Gloss enhances the colour of most products, but it is particularly valued in species like apple, pepper, eggplant, tomato, grapes, plums, cherries, etc., to such a point that many of them are waxed and polished to improve their shine. In vegetables, gloss is associated in a certain way to turgidity: a brilliant green is one of the indicators of
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freshness. It can also be used as a harvest index in eggplants, cucumbers, squash and other fruits that are harvested unripe where the decrease in shine indicates that they have developed too much and have lost part of their characteristics of flavour and texture. On the contrary, in melon, avocado, and other species, it is indicative that it has reached ripeness for harvest. Different sensations perceived by humans are included within the definition of texture. Thus, firmness is perceived with the hands and, together with the lips, the kind of food surface (hairy, waxy, smooth, rough, etc.), while teeth determine the rigidity of the structure that has been chewed. The tongue and the rest of the mouth ca\'i:v dete(;the type of particles that are crushed by teeth (soft, creamy, dry, juicy, etc.). Also t.i1e ear:. contribute to the sensation of texture, for example, the noises generated when chewing in those species where crispness is an important aspect. Together with flavor and aroma, texture constitutes the eating quality. An over-ripe tomato, for example, is mainly rejected by its softening and not because important changes in the flavor or aroma have taken place. Although it is decisive for the quality of some fruits and vegetables, in others it has a relative importance. In texture terms, each product is valued differently: either for its firmness (tomato, pepper), the absence of fibers (asparagus, globe artichoke), its softness (banana), juiciness (plums, pears, citrus), crispness (celery, carrot, apple), etc. Firmness and colour are the main parameters to estimate the degree of ripeness of a fruit since this process initially improves and softens fruit texture, which together with the changes in flavour and colour, bring the fruit to reach its maximum eatable quality. However, as this process continues, over-ripeness takes place, which leads finally to tissue disorganisation and decay of the product. Firmness is used mainly as a harvest index and it is measured with instruments that register the force necessary for a certain deformation or resistance to the penetration of a piston of known dimensions. Juiciness is the sensation of liquid spilling inside the mouth as tissues are chewed. The juice content of many fruits increases as they ripen in the plant. It is regulated that the minimum content that citrus fruits should have, is: 30% for Navel oranges; 35% for grapefruit and the other oranges; 25% for lemons; 33% for mandarins and 40% for clementines. Flavour
Flavour is the combination of the sensations perceived by the tongue and by the nose. Although those sensations can be perfectly separated one from the other, as the sensitive receptors are so close, simultaneously with the act of bringing near the mouth, of biting, chewing, and tasting, we are perceiving the aromas, particularly those that are liberated
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with the crushing of tissues. It is also possible, however, that certain external aspects anticipate the flavor that should be expected when consuming the product. The human being has stored in his/her memory an enormous quantity of different tastes and aromas and, if it was eaten previously, is able to recognise them without seeing the product. In fruits and vegetables, taste is usually expressed in terms of the combination of sweet and sour principles that are an indication of ripeness and eating quality. The content of soluble solids is a good estimate of total sugar content, and many fruits should have a minimum content of solids to be harvested. Organic acids are the other important components of taste, particularly in their relationship with soluble solids. As the fruit ripens they tend to diminish and so the relationship with the soluble solids tends to increase. Titratable acidity is the form of expressing acidity. The soluble solids/titratable acidity relationship is a denominated ratio and it is essentially used in citrus where it is a function of the species and of the variety. Its value is 8 for mandarins, Navel oranges, and hybrids, 7 for other type of oranges, and 5.5 for grapefruits. Table 1. Recommended minimum soluble solid content at harvest.
Apple Apricot Blueberries Cherry Grape Grapefruit Kiwifruit Mango Mandarin Melon Nectarine Orange Papaya Peach Pear Persimmon Pineapple Plum Pomegranate Raspberry Strawberry Watermelon
10,5-12,5 10 10 14-16 14-17,5 8 14 8 8 10-12 10 8 11,5 10 13 18 12 12 17 8 7 10
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Astringency and bitter tastes are due to different compounds. They are not frequent and when they exist, usually diminish with ripening. In those cases in which they appear naturally and represent a disadvantage, they have been eliminated through breeding programmes. There are specific compounds that characterise certain species or a group of them, for example, pungency in the peppers denominated "hot" is basically determined by the capsaicin content and other 4 structurally similar compounds. There are also cases in which enzymes and substrata responsible for the taste are compartmentalised in healthy tissues and they only get in contact by cutting, chewing or crushing. This is the case of pungency in garlic and onion and also of the taste of raw cucumber. Cooking these vegetables whole prevents these reactions and the resulting taste is different. There is a correlation between dry matter content and organoleptic characteristics mainly used by the industry. In general, a higher content of solids means higher industrial yield and taste. This is particularly important in dehydrated products. In potato,_ a higher content of dry matter is associated to a better cooking quality. For the fresh market, however, dry matter content is not used as an indicator of the time of harvest and/or organoleptic quality, except in the case of avocado where there is a close correlation with the oil content. Depending on the variety considered, avocados with a dry matter content lower than 21-23% should not be marketed. The aroma of fruits and vegetables is due to the human perception of numerous volatile substances. Refrigerated fruits and vegetables are less aromatic since volatile liberation diminishes with temperature. As well as in the case of taste, many aromas are liberated when tissues lose their integrity.
Nutritive value From the nutrition point of view, fruits and vegetables are insufficient to satisfy daily nutritional requirements, essentially because of their low content of dry matter. They have a high content of water and are low in carbohydrates, proteins and lipids, but they are, in general, a good source of minerals and vitamins. Different countries have made tables of recommended daily consumption, the best known being probably the U.S.R.D.A. These tables are only for reference and they indicate the capacity of foods to satisfy the daily needs for certain nutrients. The conditions of cultivation, varieties, climate, and preparation affect the actual content of nutrients. The discovery that certain foods have biologically active compounds, beneficial to health beyond basic nutrition opened a new stage in nutrition science. These compounds or their metabolites that have been denominated "functional", help to prevent diseases like cancer, have a protective effect on cardiovascular problems, are neutralisers of free radicals, reduce cholesterol and hypertension, prevent thrombosis, besides other
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beneficial effects. Those foods that contain them are also called "functional" although other names such as "pharmafoods", "nutraceuticals", and others have been proposed. As most of these compounds are of plant origin, many authors call them phytochemicals. Fruits and vegetables are rich in phytochemicals like terpenes (carotenoids in yellow, orange and red fruits and limonoids in citrus), phenols (blue, red and purple colours of cherries, grapes, eggplant, berries, apples and plums), lignans (broccoli), thiols and others.
Safety Fruits and vegetables should be attractive, fresh, nutritive and with a good appearance and presentation. Besides these characteristics, their consumption should not put health at risk. The consumer has no way to detect the presence of dangerous substances on food and he/she depends entirely on the seriousness and responsibility of all the members of the production and distribution chain. Necessarily, he/she has to trust them, in addition to the usual precautions of washing, peeling and/or cooking the product before consuming it. However, this trust is very volatile and any suspicion about safety has a tremendous impact at consumer level. Among the most relevant examples it is worth to mention the epidemic of cholera in the 90s in Latin America that reduced the consumption of vegetables in many countries of the region for almost one year. Another example may be the two grapes with dangerous residues detected in the 80s in an entrance port of the USA, which severely affected Chilean exports. Also about that time, the Alar scare considerably diminished the consumption of apples in the United States. Food safety is the absence of substances dangerous for health and particularly in fruits and vegetables, the presence of pesticide residues on the product has been the main concern for consumers. However, there are many other contaminants potentially as dangerous such as the presence of pathogenic microorganisms, mycotoxins, heavy metals, and others. As fruits and vegetables are consumed fresh and are many times not peeled, all organisms pathogenic to humans which are carried on their surface constitute a potential danger. Bacteria, like Shigella spp., Salmonella spp., Aeromonas spp., Escherichia coli, Listeria monocytogenes and the toxins produced by Clostridium botulinum and others, have been identified as responsible for illnesses associated with the consumption of fruits and vegetables. The Hepatitis A virus has been detected on produce as well as parasites like Entomoeba histolyca, and Giardia lamblia. Agrochemicals are one of the tools that man has used to satisfy the growing need for food. They are the herbicides, insecticides, fungicides, fumigants, rodenticides, growth regulators, waxes, disinfectants, additives and all other products of a chemical nature used during production or post-harvest handling. Their residues have always
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been a major concern, although the advances in chemistry and biochemistry, the better understanding of ecology as well as pests and diseases, and the growing use of nonchemical control methods, have made the present world a much safer place. Today's agrochemi-cals are less toxic and persistent, their degradation products are generally innocuous and better laboratory methods have been developed for their detection. Additionally, there is a greater consciousness about their use, waiting times, doses, etc. Each country has its own legislation in terms of the Maximum Residue Levels (MRLs) within the framework of the Codex Alimentarius Commission or other international organisations. An MRLor tolerance is the maximum concentration of pesticide residue allowed resulting from its application according to correct agricultural practices. Agrochemical use should be within the Good Agricultural Practices framework to guarantee maximum safety and to minimise risks to the consumer's health. Specific products should be used to control pests or diseases following the manufacturer's indications, particularly those refering to crops on which they can be used, as well as minimum waiting times between application and harvest. Other health hazards are the presence of nitrates in leafy vegetables, oxalates in some species and heavy metals accumulation, particularly when sewage is used as fertilisers or organic amendments. Some toxicity may exist in some natural compounds produced by the crop itself or by the fungi that colonise its surface like the micotoxins. Obtaining a Product of Quality
Producing a quality product begins well before planting the seed. Soil selection and preparation, its fertility and irrigation aptitude, weed control and crop rotations, variety selection and other decisions have an influence on the quality of the product. In the same way, quality is affected by the climatic conditions during the growing period, as well as irrigation, fertilisations, control of pest and diseases and other cultural practices. Harvest is the end of cultivation and the beginning of post-harvest actions during which preparation for the market, distribution, and sale take place. Fruits and vegetables are highly perishable products and before being detached from the mother plant all demand water and nutrients. Once harvested, however, they depend on their reserves to continue living. Respiration, transpiration and the continuous changes taking place determine the internal and external quality. Deterioration rates depend on the type of product, growing conditions and other factors, but mainly on the conditions in which the produce is maintained after harvest such as temperature, relative humidity, movement and composition of the air, etc. Post harvest changes can only be delayed within certain limits and thus preparation for the fresh market should be quick and efficiently performed to avoid quality losses.
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Post-harvest losses due to microorganisms can be severe, particularly in warm climates with a high relative humidity. Rotting produce contaminates the rest and under lhese conditions ethylene production is stimulated accelerating the rate of deterioration. Most of the fungi and bacteria that attack fruits and vegetables after harvest, are weak pathogens and they mainly invade tissues through wounds. Injuries produced during handling provide numerous entrance routes to these pathogens although some of them are able to invade healthy products. Unripe fruits are usually more resistant to pathogen attack. It is also possible that infection occurring at the immature stage shows up later, when the natural defenses are weakened by the ripening process. A good disease control program at field level reduces the source of inoculum and the risks of infections after harvest facilitating the control of post harvest diseases. Also, careful handling during harvest and packing operations reduces the physical damage that facilitates the establishment of microorganisms. Controlling temperatures to which produce is exposed is one of the main tools to control post harvest diseases since it diminishes the metabolic activity of the microorganisms and, by reducing the rate of the ripening process, the natural defenses of the product are kept high. Controlling the relative humidity, particularly to avoid the condensation of water on the product, as well as controlled atmospheres is also useful in the control of post-harvest diseases. TOWARDS TOTAL QUALITY IN FRUITS AND VEGETABLES
The concept of quality as a way to differentiate products has been recognised for years. As local or regional trade intemationalises, quality consolidates as the main competitive tool" for excellence, reinforcing the need to establish standards to separate quality into categories or degrees, as well as to define the limits of allowed defects. Nowadays, domestic and international trade of fruits and vegetables is regulated by quality standards in most countries, providing a common language among the different participants of the production-commercialisation-consumption chain. Standards are also the legal Jramework to settle commercial disputes and are useful as a basis for reporting on market prices as prices only can be compared between the same quality category. The quality system established by the standards is known as "Inspection for quality" where representative samples at the final stage of preparation for the market should fulfill the specified limits and their tolerances. Although it is easy to apply, it has, at least, two big disadvantages: firstly, they are not totally adapted to highly perishable products whe"re quality varies continually. Secondly, its application does not improve the quality of the product, it only separates in degrees the quality that comes from the field. At the same time that quality standards developed and were applied, new ideas began to be conceived by industry. Firstly, it became evident that a systematic and preventive approach was much more effective and eeonomic to improve quality than
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the elimination of the faulty units at the end of the line, when the production and packaging costs had already happened. Secondly, it became clear that the quality concept extends beyond the product itself, since it is affected by the systems and procedures involved in the production and preparation for the market. Finally, the consumer's opinion begins to be more and more important. It is no longer sufficient for a product to be technically perfect and produced in an economically profitable way, it is also necessary to satisfy the consumers' expectations of quality. Table 2. Comparison of the main quality systems
Aspects System Quality is Application of regulations Quality is based on Quality control is performed by Documentation on processes and methods Internal auditing Certification of conformity
Quality inspection
Quality assurance
Total quality
Reactive A control procedure at the end of the process Only the mandatory ones (Standards)
Preventive The objective of an explicit policy Mandatory + voluntary ones as ISO, HACCP
Preventive
The final product
The organisation
Mandatory + voluntary of own design Human resources
A quality laboratory
Quality management level
All
No No
Yes Yes
Yes Yes
No
Yes
Not necessary
A philosophy
The application of statistics to control the variability of the different units in the production lines gave birth to the system called "Quality control" or "Statistical Quality Control", which was adopted by most manufacturing companies in the first half of the 20th century. This method or system essentially provides the analytic tools for monitoring the production process and for taking measures when variability exceeds certain limits considered as normal. Its application improves the quality of the process contributing greatly to improve the quality of the product. They are tools that can be applied at the fruit and vegetables packinghouse level. This system was transferred to Japan after World War II where it evolved into what today is known as "Total Quality Management" or simply "Total Quality". Total quality is today the most complete conceptual framework to assure quality to which each person or activity within the production process is committed, aiming at zero defects and customer's complete satisfaction, even going beyond his/her expectations. At the same time that TQM was developed, the concept of "Quality Assurance" was coined in Europe.
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Its scope is slightly narrower than TQM, but a lot easier to implement and probably better adapted to fruit and vegetables. It is defined as all those planned and systematised actions necessary to guarantee that the product or service will satisfy the requirements of quality. It usually requires the fulfillment of certain rules, protocols, or standards developed specifically and with a certification by an independent company authorised to grant it. The ISO system is probably the best known and within it the series 9000. It is also appropriate to mention the HACCP (Hazard Analysis Critical Control Points) system, designed specifically to guarantee that food is not exposed to any type of contamination that could put health at risk. Today, this method is recognised internationally as the logical and scientific tool for all food quality systems. It is also preventive in nature and the key element is the identification of the critical points, within the process, where quality should be controlled to prevent, eliminate or reduce to acceptable levels all possible safetY risks. The HACCP system is required today in the USA and other countries to import meat, fish, eggs, and other foods. Up to now, it is not required for fruits and vegetables, although different export countries are already implementing it to assure a superior quality of their products. The logic of the HACCP can be applied to the detection of other defects of quality. Although all these systems have their origin in industry, their application extends to other sectors. Agriculture, and particularly the production of fruits and vegetables, is now incorporating many of the methods and ideas conceived by the industrial sector because the basic principles are not only applicable but also recommendable for highly perishable products where quality deteriorates quickly. Several export companies have implemented the HACCPtogether with the ISO 9002 certification, which guarantees food safety within a system of quality assurance. Akey concept is that quality systems are not mutually exclusive but rather they overlap widening the application approach, extending beyond the product itself and embracing the preparation process, inputs, suppliers and intermediaries, besides the incorporation of the feedback from the client or consumer for its continuous improvement. The basic principles of total quality can be summarised in the following way: The consumer is always first Each operation is part of a process Quality improvement never ends Quality is. made, not controlled Prevention of quality problems is made through planning. The desired product should be obtained at the desired moment. Post harvest handling should be appropriate to reach the desired market under the desired conditions.
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MANAGEMENT OF PROCESSING OPERATION
The design of the processing operation is selected during preparation of the Feasibility Study. Once equipment and facilities are in place, it is then necessary to organise staff for routine daily production. This involves five basic components: production planning, scheduling of inputs, maintenance, staff management and health and safety. These are described below, followed by details of quality assurance procedures needed to prepare quality specifications and to maintain product quality during routine production. Production Planning
The first step is to estimate the likely demand for the products and then use this to plan the amount of production to be undertaken. However, instead of demand estimates arising from market surveys, as in the feasibility studies, the entrepreneur_has more up to date information from knowledge of current sales. Among the records kept by a business, there should be a sales book that details the amount of product sold each day. The book may also record where sales were made and to whom. By adding the daily sales figures to form monthly totals, it is possible to produce a sales graph that shows the trends in sales for each type of product. From this the owner can then estimate the likely scale of production that will be needed each day or each week to meet the expected sales. In the example given in Figure 1, sales of lime pickle are predictable, having climbed steadily to 180 kg/month.
Sales (kg! month)
200
Lime pickle
l.,. ..··•
,
100
---_Mixedpi~~_ ....... -
- -- .-_ .._........ -'
_._ ... -------------
M
A
M
J
A
S
Month
Figure 1. Example of sales trends for two products
Sales of mixed pickle were lower at just over 100 kg/month before a promotion in May
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which resulted in an increase to 140 kg/month. In this example, the sales trend is likely to continue at these levels and the volume of production can therefore be planned at 9 kg/day of lime pickle and 7 kg/day of mixed pickle, assuming that there are 20 working days per month. In practice, it may be worthwhile increasing the production rate to 12 and 10 kg/day respectively, to take account of delays. in processing through electricity failures, lost working days etc. and to build up a small stock of product. If further promotions are planned it is necessary to increase production beforehand to meet the anticipated increase in demand. Scheduling Inputs
Having decided on the level of production that is needed to meet anticipated sales for the next week or month, it is then necessary to schedule all of the inputs that will be needed to produce the required amount of product. These include not only the components of the products, but also the number of staff required, cleaning materials, - -water requirements etc. With knowledge of the formulation that is used to make each product, the weights of each ingredient and the number of packages that will be required can be calculated. After consulting records of the stocks that are held in store, orders can then be placed with suppliers to maintain the required levels of inputs. A common failure of small fruit and vegetable processors is inadequate production planning, so that production ceases midway through a day because for example, one ingredient is used up or the supply of labels or bottle caps is finished. In most developing countries, unless a processor is located near to a large town, it is difficult to quickly replace ingredients or packaging materials and this results in substantially reduced output from the unit. Attention to production planning is therefore crucial to maintain production levels at the planned capacity. In the author's experience, operation at a small percentage of the planned capacity is one of tnemost common reasons for failure of an enterprise. This is particularly the case when fixed costs are a relatively large proportion of total costs and the business simply does not produce sufficient product or generate sufficient income to operate above the breakeven point. In other businesses, the shortfall in production resulting from delays in processing caused by missing inputs, means that the cashflow is inadequate to pay bills, the producer reaches credit limits with suppliers, who eventually refuse to provide input~. Because of the difficulties in obtaining ingredients and especially packaging materials in most developing countries, processors are forced to buy larger amounts of stock to protect themselves against intermittent and unreliable supplies. This causes cashflow
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difficulties both because of the large expenditure to buy the materials and because the cash is tied up for many weeks while stock is waiting to be used. The alternative of buying inputs more regularly in smaller quantities is often favoured by smaller enterprises to overcome the cashflow problem, but this is not really a solution because items bought in this way are more expensive than buying in bulk and as described above, the risk of loss of production due to intermittent supply is greater. Small businesses are therefore caught in a dilemma of risking a negative cashflow or suffering disruption to production. The problem can be partly addressed by adequate initial financing of the enterprise, perhaps with the facility to take a loan in phases over several months to meet the shortfall in finances caused by periodic negative cashflow. A further difficulty for fruit and vegetable processors, that is less of a problem for other types of enterprise, is the relatively short harvest season for the majority of raw materials. This has three effects: it means that the majority of raw materials must be bought and paid for in a short space of time; where'intermediate products are made, the cash in a business is tied up in part-processed materials for long periods; and when a succession of fruits and vegetables are processed threughout the year, this increases the'complexity of production planning because a large number of different ingredients and packaging materials need to be ordered in advance. Maintenance
Another common reason for lost production is delays caused by equipment breakdowns and waiting for spare parts. Most small scale producers do not have a stock of spare parts for equipment used in their processes, citing the cost as a reason. Equally however, few producers have compared the cost of a stock of spares with the cost of delayed production. This is especially important when equipment has been imported and suppliers of spare parts are not easily contactable, or delivery times are several weeks. In most enterprises, there are a few items of equipment that are likely to wear out more quickly than others. These include blades in preparation equipment, bearings on motorised mixers, fillers, dryer fans and heating elements in bag sealers. The entrepreneur should therefore identify the specific items of equipment that are likely to fail most often and ensure that a spare component is always kept in stock. Electric motors can be re-wound by small electrical contractors in most urban centres and an arrangement should be made in advance that they will repair equipment as a priority, if the p.rocessor guarantees that all such work will be handled by them.
Most small scale processors do not have a programme of planned maintenance of equipment and facilities, preferring to rely on the maxim 'if it is not broken, don't fix it'. There are differences in opinion among engineers over the benefits of a planned
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maintenance programme. Some believe that it is cheaper to allow equipment to break down and then repair it, whereas others consider that it is cheaper to stop production on a regular basis and replace parts before they wear out. It is likely that the costs and benefits of planned maintenance depend on the speed at which repairs can be done and the value of the spares that have to be held in stock and this is different for every enterprise. As a minimum, managers should monitor the state of equipment and facilities that are likely to wear out and as experience of the rate of failure accumulates over the years, they should buy spare parts or send the machine for servicing at the time the next replacement is anticipated. Staff Management
It is not possible in a book of this type to detail the different features of successful
personnel management, but an outline of the principles on which an owner or manager can provide fair and reasonable working conditions for staff is described below. One aim of a manager should be to ensure that all staff understand the nature of the business and are active in working towards its success. This is particularly important in relation to quality assurance which requires all staff to agree quality management procedures and as individuals, to routinely monitor product quality. If it is accepted that most people wish to have the following aspects in their job, the
manager can arrange work to meet these needs: a reasonable wage security of employment a feeling of belonging to the company respect for their skills and knowledge good relationships with other staff opportunity to develop new capabilities reasonable working conditions. The level of salaries that are paid to processing staff in the majority of small enterprises is usually slightly higher than equivalent work in the Public Sector, to take account of the lack of job security compared to government jobs. However, in many areas where there is substantial unemployment, wage levels are forced down. While any entrepreneur may wish to reduce production costs as much as possible, paying staff below the market rate for a particular job is short-sighted. Trained and experienced process workers are an asset to a small enterprise because they are able to pro~llce
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products efficiently and to a consistently high quality with minimum supervision. If salaries are too low, workers will seek alternative employment as soon as the opportunity arises, and the expenditure on training and developing their skills will be lost. The terms and conditions under which staff are employed vary widely in developing countries and in many cases they are employed on a casual basis with no formal contracts or even letters of appointment. In small enterprises, this situation is not likely to change unless governments or other agencies press for changes. However, it is in the entrepreneurs' own interests to create a working environment in which staff members feel that they have security of employment, because they are then more likely to actively work to improve and develop the business. One example of the way that staff feelings of belonging to and sharing in a business could be encouraged is a simple outline of the benefits that they can expect in terms of breaks for meals, amount of pay for sickness or holidays, terms under which absence from work is acceptable, etc. The majority of people wish to have their skills and knowledge recognised and to be able to develop these fu:rther in their work. Managers of small enterprises have the opportunity to know the relatively few staff better than in large companies and it is their responsibility to find out what are the skills and aspirations of each worker. Again, it is in the managers' own interests to do this because each worker's skills can then be used most effectively for the benefit of the enterprise. In practice, this may mean allocating specific areas of responsibility, such as record keeping, labelling of products, raw material inspection etc. to those staff that have an aptitude for that type of work. However, it is also necessary to train staff in every aspect of production, regardless of their main area of expertise. When all staff know how to do every job in a production unit, there are opportunities for people to do different work during the day leading to greater job satisfaction and greater flexibility in job allocation to cover for staff absences. The owner or manager is responsible for providing reasonable working conditions for employees. This is covered by law in some countries, although it may be infrequently enforced. As a minimu:m, the requirements for hand washing and toilet facilities should be met for both workers' benefits and to maintain hygienic production. Preparation tables should be high enough for staff to work comfortably and where repetitive work is carried out for long periods, as for example in manual packaging and labelling, seats and good lighting should be provided. The owner may also consider providing a rest area with cold water and seating, to prevent workers sitting on stocks of packaging or finished product as the only comfortable place to take a break. These benefits are important to retain experienced staff and contribute to the overall efficiency of production. Health and Safety
The provision of facilities for staff are important for improved efficiency and staff morale,
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but the entrepreneur also has a responsibility to staff to provide a safe and healthy working environment. In some countries, this is a legal requirement, but even if legislation does not exist, the consequences of accidents and illness arising from poor working conditions are far greater than any difficulty in ensuring safety. Most types of fruit and vegetable processing are inherently safer and healthier than some other types of work, such as mining or driving. However, there are dangers in processes that involve heating, particularly when large containers of viscous products such as jam or sauce have to be handled at boiling temperatures. The manager should therefore provide aprons and heat resistant gloves and also train staff to handle such foods safely. When workers are preparing fruit over several hours, they should be provided with thin gloves to prevent skin damage from fruit acids. This is especially the case with pineapples, which contain an enzyme that attacks skin: There are also dangers from sharp blades when preparing fruits and vegetables, particularly when motorised cutters or liquidisers are used. Again, it is the responsibility of the owner or manager to ensure that proper training in the correct procedures is given and attention is paid to ensuring that fail-safe devices such as electrical cut-out switches are operational. On larger equipment that is powered by drive belts, there should always be guards in place, staff should be trained to understand safe operating procedures, particularly when cleaning such equipment. The manager should also enforce dress codes to prevent operators from wearing clothes or jewellery that could become entangled in moving equipment. . Dust production is a problem in a few processes and in others the heat ana steam produced from boiling pans can produce an unhealthy working environment. The manager should take the necessary steps to extract these from the plant and provide adequate lighting and ventilation to maintain a healthy workplace. MANAGING QUALITY ASSURANCE
When a new enterprise is established it is necessary to both standardise the quality of fruit and vegetable products and also ensure that they are safe to eat. The owner should work with the staff to go through each stage of processing, from purchase of raw materials and ingredients to the consumption of the final product, to identify where factors exist that could influence either product quality or safety and to then devise procedures that control those factors. This is know~ as developing a Quality Assurance System.
Implementation of this system starts with processors deciding which focus to address first: improvements to product quality or improvements to product safety. They then
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examine every stage in the process to find where improvements can be made. If safety is the main reason for doing an analysis, the aim is to draw attention to potential risks and then develop measures to monitor and control the risks so that they do not become a hazard. Safety of Products
Although fruit and vegetable products have a lower risk of food poisoning than for example meat and dairy products, they can still become contaminated with potentially hazardous materials and quality assurance should be an essential component of production planning. In most developing countries, the requirement to produce safe foods in a hygienic way is part of the law and there are serious penalties for those who contravene hygiene and food safety legislation. The safety of fruit and vegetable products can be assured by implementation of a management method known as the Hazard Analysis Critical Control Point (HACCP) system. This is designed to prevent problems from arising, rather than curing them. In essence, the process of implementing HACCP systems involves the following stages: identify potential hazards assess the level of risk design and implement procedures for monitoring and controlling hazards apply corrective action in a process train all staff in implementation of the procedures develop appropriate reporting procedures. Many small processors may think that development of HACCP systems is not necessary or not possible because it will either be too difficult or too expensive for them. However, . in many developing countries HACCP is no longer a choice but is being demanded by the local Bureau of Standards or by companies that import processed fruits and vegetables. Greater awareness by consumers about food safety and their requirements for improved quality are likely to result in universal implementation of basic HACCP systems in most countries. However, to develop a system, most small scale processors need assistance and advice from professional advisers, including staff at a Bureau of Standards or a university who have experience of the product and the process. This is especially true when an entrepreneur establi~hes a system for the first time. This type of assistance is ~l~o increasingly seen as a vital service that can be provided by Manufacturers' Associations.
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Where an analysis of food safety is required, the stages identified above are implemented as follows: Identify potential hazards and assess the level of risk: the processing stages are written
out as a Process Chart and ways in which contaminants could enter the food are identified. A selection of different types of contaminant is shown in Table 3. Table 3. Some types of contaminants in foods
Types of contaminant
Examples
Microbial Biological Chemical PhYSical
Bacteria, moulds, yeasts, viruses Hair, excreta, bone splinters Pesticide residues, detergents Bolts from machinery, stones, glass
Up to 95% of customer complaints in countries where these have been monitored, are related to contamination by physical, chemical or biological sources. Microbial contamination is therefore a small part of the risk, but in low-acid foods, the risk of serious food poisoning means that proportionately greater attention is given to this source. During development of a safety system, emphasis should be placed on sources of contamination methods of contamination effect of the process on levels of contamination probability of micro-organisms surviving the process and growing in the product. It is better to first select the most important type of hazard for a particular product and do the study for this. Potentially less important hazards can then be examined later and added to the quality assurance plan. Following identification of hazards, the effect of processing conditions on contaminating micro-organisms is then assessed. This should include all parts of the process, from the purchase of raw mat~rials and ingredients to storage and consumption of the final product. Examples of factors that should be examined in a process are the formulation of ingredients, particularly any that are likely to be heavily contaminated, the types of micro-organisms that may contaminate the raw materials, the pH or moisture content of the product and any preservatives that are used. This information is then added to the process chart. Design and implement monitoring and control procedures: Once the range of potential
hazards are identified, control methods can then be developed to prevent contamination. Some parts of a process have greater effect on product safety than others do. Where an
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error at a particular stage could have an important effect on safety, controls are put in place at these stages. These are known as Critical Control Points (or CCPs).
Train staff to implement procedures: Staff are trained to operate the quality assurance methods. They should also know the limits that are placed on any variation from the specified methods, so that everyone involved in the process understands his or her responsibilities. Develop reporting procedures: Methods for monitoring quality assurance procedures are designed, together with a plan of what should be done if the tolerances are exceeded. It should be clear who has the authority to make decisions and who is responsible for checking that a corrective action was properly done. This process is not just the responsibility of the owner or manager and it should be developed with the process workers so that everyone is clear about each other's part in the system. The system should be reviewed every year. Product Quality
When a producer wishes to ensure the quality of products, it is necessary to identify where losses in quality are likely to occur and then find methods to control the process and to improve the product. If for example, a problem is due to poor quality raw materials or ingredients, this should be discussed wi,th suppliers and if necessary, the processor should introduce appropriate testing methods with tolerance limits that are agreed with the supplier .. If a problem is due to a processing condition, such as the time or temperature of heating, the process control is improved by better staff training, use of thermometers etc .. All changes should be monitored to make sure that they are effective and details of the changes should be recorded in a Production Workbook. Such procedures are intended to control the parts of the process that significantly affect product quality and therefore help the processor to employ staff where they are most effective. Raw Materials and Ingredients
The main quality factors associated with fruit products are the characteristic flavour and colour of the fruit, the absence of contamination, and in some products, a characteristic texture. However few quality characteristics of fruit products can be measured objectively and fewer still can be measured by machines. Therefore reliance should be placed on subjective assessment by operators and the more operators that examine the raw materials, ingredients, process and product, the greater will be the level of control. The importance of proper staff training and involvement in production are particularly important in fruit processing.
"
248
Management of HortiClllturaI Crops
All fruits and vegetables should be processed as soon as possible after harvest to reduce the risk of spoilage before processing. This is particularly important for vegetables to reduce the risk of growth by food poisoning bacteria. A particular problem facing fruit and vegetable processors in many developing countries is the large number of different varieties of a particular raw material. Not all varieties are suitable for processing and for a processor to be able to make a uniform product, there must be either control over the varieties that are used or a standard system of blending raw materials. Unfortunately this is not always easy to achieve as different varieties of fruits and vegetables are often grown in small quantities by individual farmers. . Orchards or vegetable farms that grow a single variety are unusual and it is a common problem for processors to obtain a sufficient quantity of the required variety, which makes production planning difficult. Because most fruits and vegetables mature during a short harvest season, processors must collect and process a large amount of raw materials quickly. In some cases it is possible to part-process and store intermediate products for later production, but there remain specific problems in fruit and vegetable processing that are less evident with other types of processing..For example most fruits and vegetables must be harvested when they are fully mature to give the best flavour and colour in products, but when fully mature many are soft and therefore more susceptible to damage. This damage allows the growth of moulds and yeasts on fruits or rotting bacteria on vegetables. Additionally, damage to a few fruits or vegetables can quickly lead to infection of others and the loss of a whole batch. Fruits and vegetables should therefore be harvested carefully by cutting them from the tree or plant. With fruits, it is important to leave the stem in place to reduce the risk of infection by moulds and yeasts through an open stem hole. Bad practices at harvest ·cause many problems for the processor later on, but the processor often has no control over harvesting methods and the fijrmers do not understand the processors' requirements. In this situation, it is therefore advantageous for the processor to work with farmers to improve the quality of raw materials. Examples of ways that processors can do this are as follows: handlers should be asked to cut their fingernails to prevent them puncturing fruits in tropical climates, fruits and vegetables should be cooled after harvest to remove some of the field heat' and stored in a cool place or covered with wet sacks I
any damaged pieces should be removed from the bulk as they will lead to rapid spoilage of surrounding foods before processing. starts
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fruits and vegetables should not be thrown into piles. They should be filled into crates that are small enough to be carried and not dragged. along the ground crates should not be over-filled as this crushes the food if boxes are stacked. Ideally, foods should be packed into stackable crates which prevent crushing. An important aspect of raw material supply is the relationship between growers and the
processor and each must have trust and confidence in the other for long term honest dealings. The agents who normally buy crops from farmers sell to different wholesalers, and some wholesalers buy lower quality for cheaper markets. This means that the transporter is always able to sell a complete load, regardless of the quality. As a result the transporter has no particular interest in safeguarding the quality of the crop. Commercial pressures to carry a maximum load on each journey also mean that the transporter is more likely to pile fruits and vegetables onto a truck, rather than using crates that take up extra space and reduce the value of the load. The agents also carry consumer goods on the return journey to rural areas and are unwilling to return crates to farmers unless they are paid to do so. In the author's experience they are even unwilling to carry collapsible crates which take up less space, for the same reasons. Processors thus have a difficult problem in controlling the quality of raw materials if they do not collect fruit and vegetables themselves from farmers. The first inspection of raw materials may therefore take place as they arrive at the processing unit. The inspection should check that the fruits or vegetables are suitable for processing and reject those that are not. This normally includes a check on the following characteristics: maturity (over-ripe or under-ripe) colour size or shape (for some products) visible mould or rots serious bruising or cuts presence of soil, large amounts of leaves or other materials. The percentage of rejects should be monitored as this is an important factor in calculating the true cost of useable raw material. At this stage in processing, careful inspection by properly trained staff is an important method of maintaining product quality and saving time and money later in the process. It should be remembered that poor quality raw materials produce poor quality final products. It is not possible to improve the quality of raw materials by processing them. Sorting
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Management of Horticultural Crops
out substandard materials before money is spent processing them is therefore one of the most cost effective methods of ensuring a uniformly high quality in the final product. Similarly, other ingredients should be checked to make sure that they are the correct type and are not contaminated or adulterated. PROCESSING
After initial inspection, fruits and vegetables are washed in potable water, which is chlorinated if necessary. It is important that the process staff are trained to remove any pieces that are rotten as these would quickly contaminate the wash-water and infect good quality raw materials. They should also remove all leaves, insects and other wastes that could contaminate the final product. The next stages in processing involve preparing fruits and vegetables by peeling, slicing, pulping or filtering. Quality checks during preparation stages are to ensure that all peel is removed, the yield of useable material is calculated and that slicing prodaces uniform sized pieces for products such as: banana chips and shreds for marmalade. Any over-sized pieces should be re-sliced. Fruit pulps are filtered using nylon or muslin bags or special juice filters, when a clear product such as squash, jelly or juice is required. Quality control measures during this part of a process are to ensure that bags are properly washed and boiled for at least 10 minutes before each use and that the juice has the required clarity. Strict hygiene in the processing room and by operators is needed to reduce the risk of both food spoilage and food poisoning. This must include proper cleaning of knives, drying equipment and processing rooms, washing hands, and removal of waste foods as they are produced. The correct formulation of a batch of ingredients for subsequent processing is critical to both the quality of the final product and the financial viability of the operation. Good control at this stage enables a uniform product to be made in every batch and saves money by not wasting expensive ingredients. Additionally, any mistakes that are made at this stage cannot be easily corrected later and may result in haying to throwaway a whole batch. The staff responsible for batch formulation should therefore be given thorough training and a management system that records batch numbers and amounts and types of ingredients used should be put in place. When producing dried fruits the amount of residual sulphur dioxide in a product is controlled by law in many countries and sodium metabisulphite for a sulphite dip or of sulphur for burning in the cabinet should each be carefully measured out. Equipment required for batch formulations includes good quality scales or calibrated cups, spoons or jugs to measure out ingredients and ensure that the same amount is added in every batch. Sugar concentrations in jams, sauces, syrups etc. can be checked using a refractometer. Although this equipment is relatively
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expensive, it gives an accurate measurement of sugar concentration which is essential for the correct preservation and anticipated shelf life of many products. The reading is recorded as degrees Brix which corresponds to % sugar. The concentration of sugar in syrups can be. measured more cheaply using a hydrometer with a scale reading % sucrose. The syrups should be tested at 20°C, which is the reference temperature for the hydrometer. As the sugar content of jams and fruit cheeses increases, so does the temperature of boiling. 1he sugar concentration can therefore be estimated by measuring the temperature, using a special thermometer that reads up to 150°C. However, the boiling temperature is also affected by the amount of invert sugar in the mixture and staff should have experience of making the product before using temperature alone to control the process. The boiling point also changes with height above sea level and in mountainous regions, producers should first check the boiling point of water and make the necessary corrections. With experience, staff can also estimate the solids content of preserves by ~ooling a sample of the boiling mixture and noting the texture to see if a firm gel forms. In some formulations it is necessary to check the pH of a product or the amount of acid that is present, pH is a scale from acidity (pH 1-6), through neutrality (pH 7) to alkalinity (pH 8-14). It can be measured by dipping a piece of pH paper into a sample of liquid food and comparing the colour change with a chart supplied with the paper. For greater accuracy a pH meter should be used. It should be noted that pH measurement does not tell you the amount of acid present. This is especially important in pickling, where preservation is achieved by the correct combination of acids, salt and sugar. To measure the amount of acid in a product (such as citric acid or acetic acid), a 109 sample of food is mixed with 90 ml of distilled water and 0.3 ml of indicator solution such as phenolphthalein. This is then titrated with O.lM sodium hydroxide until the pink colour does not change. The amount of acid is calculated using the formula:
= number of ml of sodium hydroxide x one of the conversion factors below: acetic acid (vinegar) = 0.060, citric acid = 0.064, tartaric acid = 0.075, lactic acid = 0.090.
% acid
It is necessary to know type of acid in the food before selecting the conversion factor.
The salt concentration in pickling brines can be measured using a special hydrometer. Although other methods, such a salt refractometer and titration exist, they are too expensive or complex for most small scale processors. A sample of brine at 20°C is filled into a large clear glass or plastic cylinder and the hydrometer is placed into the liquid. When it has stopped moving, the scale is read at the surface of the liquid and the reading is converted to % salt using a conversion table supplied. with the hydrometer.
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Management of Horticultura1 Crops
Figure 2. A brine hydrometer
Chutneys and pickles rely for preservation on the correct balance of acids, salt arid sugar in the final product and they are often not pasteurised. Strict control over hygiene is essential as insects can contaminate the pickle. with large numbers of moulds and yeasts during pickling and these can spoil the product during storage. The pickle should therefore be protected from insects and covered at all times to stop dust and other contamination. Products such as sauces, preserves, drinks and bottled fruits are each heated during processing and the time and temperature of heating is an important quality check. Overheating causes lowered quality by loss of texture, colour or flavours, whereas underheating allows enzymes and contaminating micro-organisms to survive and later spoil a product during storage. It is therefore essential that an adequate temperature and time of heating are carefully controlled and operators are trained to ensure that these conditions are maintained for every batch of product. The equipment required for process control includes a clock, a thermometer and for concentrated products such as jams and fruit cheeses, a refractometer to check the final solids concentration. The shelf life of dried foods depends mostly on the equilibrium relative humidity of the product under the expected storage conditions. This is usually found by measuring the moisture content of the product as described below, but because the relationship between moisture content and humidity varies with different foods, it is necessary to conduct trials to find the highest moisture content at which the food will be stable. This involves taking samples at different times during drying, packaging them and after storage for three to four weeks, checking them for spoilage. The ones that have not gone mouldy are then checked to find the moisture content and this becomes the target level for subsequent production. During drying, the, air temperature and drying time should be carefully controlled to ensure that fruits and vegetables are fully dried to the required . moisture content
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The moisture content can be found by carefully drying a known weight of finely chopped food in an oven at 1000e until it does not lose any more weight. The final weight is noted and the '% solids' is calculated using the following formula:
% solids
=
final weight of sample x 100 initial weight of sample
% moisture content is then 100 - (% solids)
The methods described above for pro~ess control are each relatively simple and have sufficient accuracy for routine use. They do not need sophisticated or expensive equipment or high levels of skill and they are sufficiently inexpensive to be used routinely by small scale processors. However, many of the methods are comparative and the results can only be compared with other results obtained by the same method. This is acceptable for routine process control, provided that careful attention is paid to ensuring that exactly the same procedure is followed each time. The time spent on process control should be greater than that spent on testing the final product, because it is better to have control of the process and prevent mistakes from occurring rather than trying to correct a badly made product. This is the basis of the HACCP approach and quality management systems should reward operators for reporting and/or correcting faults in a process as they occur. PACKAGING, STORAGE AND DISTRIBUTION
Although fruits and vegetables are stabilised by processing, for many their long term preservation depends on the type of package that is used and the temperature and humidity in which packages are stored. For these reasons, it is important that packaging, distribution and storage are included in a processor's quality assurance schedule. Details of the methods of manufacture of packaging materials and potential faults that should be tested for are included in publications in the Bibliography, and a summary of the main quality assurance checks on packaging materials is given below. The risk of glass splinters in a product which would cause serious harm to consumers, means that bottles and jars are subjected to more rigorous quality checks than other types of packaging. It is essential that all glass containers are checked to ensure that there are no glass splinters or cracks, bubbles in the glass or strings of glass across the interior. Staff who check bottles or jars should be fully trained in the faults to look for and they should only work at inspection for 30-60 minutes at a time to maintain their concentration.
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Figure 3. Checkweighing scales
Because of the way in which they are made, the dimensions of glass jars and bottles are also more variable than other types of packaging. It is therefore important to check that a container has the expected capacity, that the neck is properly formed and will allow the lid to fit and that it stands vertically to prevent it breaking in a capping machine. It is also necessary to check the weights of a number of empty jars or bottles to find the heaviest. This is then used in checkweighing. If jars or bottles are ie-used, they may have contained poisonous materials such as pesticides. They should be thoroughly washed and inspected by smelling them to ensure that there are no residues. Filling products into containers is an important control point in a process because in most countries it is an offence to sell an under-weight product and over-filling means that a producer is giving product away. All products should therefore. be carefully filled to ensure that the fill-weight is the same as the net weight described on the label. A random sample of packages should be checked to ensure the correct net weight using a checkweighing scale. Other information that sl10uld be checked at this stage includes whether the label matches the actual product in a pack, 'that the sell-by date on the pack is correct and that batch code numbers are correct. All data should be recorded in a Production Logbook. IS
2.0
2.S
3.0
D Figure 4. Headspace Gauge
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The capacity of a jar or bottle can be checked by weighing a dried container, filling it with distilled water and re-weighing it. The difference in weight is equivalent to ·the capacity in m1 and should be large enough to contain the net weight declared on the label. When a product is filled, there should be a space between the surface of the product and the underside of the lid. This headspace not only allows a partial vacuum to form when hot-filled products cool, but a consistent level of filling is an attractive marketing factor. A simple gauge for checking that product has been filled to the correct level can be made locally. It is placed on the rim of the jar and the level of product can be read where it touches one of the prongs. Other routine checks for glass containers are the diameter at the neck and body using go/no-go rings (Figure 5) and that containers are round and not oval. Rings are placed around the neck or body to show whether the neck diameter is too large or too small for the lid, whether the neck is circular, to check the outside diameter of the container and whether it is oval or round.
Figure 5. Go/no-go rings for measuring glass containers
In plastic bags and films, typical faults include 1) incorrect printing, 2) smelling of the odour of solvents used in their manufacture, 3) layers of film on a roll sticking together, 4) poor seal strength, 5) curl, in which a film curls up rather than laying flat and 6) incorrect thickness. The last can be measured by cutting 10 squares of film, each 10 em by 10 em and carefully weighing them. The result is then checked against the suppliers' specification.
Value is added to raw materials at each stage of processing and by the time it is packaged it has gained most of its final value. Any losses of packaged product are therefore the most serious, resulting in the greatest loss of money to the processor. Great care should therefore be taken in handling and storing packaged foods and they should
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Management of Horticultural Crops
be stored in boxes on pallets or shelves to keep them off the floor. The storeroom should be cool and dark with a good ventilation to maintain a flow of air and with protection against insects and rodents. Storerooms for ingredients and packaging materi~ should have similar protection. Quality management systems should also be developed to monitor the types and amounts of products, ingredients and packaging materials that are in the storeroom and the time that they remain in storage. Records should be kept by storekeepers to show which materials are transferred into and out of the storeroom and when they were used. Similarly, the control of product quality does not finish when the product leaves the processing unit and manufacturers should monitor and control the distribution methods to retailers and discuss with them the best ways of storing and displaying the products. HYGIENE AND SANITATION
Together, a manager and processing staff should apply the HACCP approach to identify all areas of potential hazard in the production of a food and then develop a cleaning plan and personal hygiene rules that ensure safe preparation of the produ<;t. The manager should monitor the plan and make sure that all staff are trained and know their own responsibilities. Similarly, it is important that staff are not penalised for having an infection, otherwise they will hide a problem in order to be paid. If staff report a stomach illness or skin infection, they should be transferred to other jobs that do not put them in direct contact with the product. The manager should also provide proper cleaning materials and equipment and allow adequate time for cleaning nt~chinery and processing areas after production has finished. Cleaning schedules should be drawn up when sp.ecific areas of hazard have been identified in a process or in the building. All areas need attention but some carry a greater risk than others. Each worker should know their cleaning responsibilities within a cleaning plan and the manager should take overall responsibility to ensure that cleaning is done to the correct standard and that a cleaning schedule record is maintained. REFERENCES
Axtell, B., Kocken E., and Sandhu, R, 1993. Fruit Processing. Food Cycle T~chnology Sourcebook, IT Publications, London, UK Fellows, P.J., 1993. Food Processing Technology. Woodhead Publishing, Cambridge, UK MacDonald, I. and Low, J., 1984. Fruit and Vegetables. IT Publications, London, UK. Ministry of Agriculture and Fisheries. 1954. Domestic Preservation of Fruit and Vegetables. Her Majesty's Stationery Office, 49 High Holbom, London, UK. Ministry of Agriculture, Fisheries and Food. 1969. Home Preseroation_ of fruit and Vegetables. Bulletin 21, fler Majesty's Stationery Office, 49 High Holbom, London We1., UK. Williams, C.N., Uzo, J.O. and Peregrine, W.T.H., 1991. Vegetable Production in the Tropics. Longman Press, London, UK.
11
Handling and Processing of Fruits and Vegetables
Intensive farming is coming under increasing pressure to conform to the principles of sustainability and consumers are demanding produce free of chemical residues. As a result, 'green' or ecologically-friendly agriculture is increasingly being adopted around the world. Organic farming has a long history and has the advantage that more and more countries are adopting regulations about the use of the term organic'; this is helping to build public confidence in the concept. I
Principles of organic production may well vary from region to region but there are certain legal minima which must be met in order to conform with the Codex Alimentarius regulations on organic produce. Although growing public confidence in organic labels is helpful, organic production units are often small-scale in nature which can make it difficult for a grower to guarantee continuity of supply to importers and to market their products adequately. Developing countries may need to assist organic producers to achieve economies of scale, e.g. through the formation of co-operatives. Apart from regulations which apply to the production of organic produce, there are certain specific post-harvest activities which need to be modified to comply with organic regulations. The International Federation of Organic Agriculture Movements has proposed specific guidelines for post-harvest activities associated with the production of organic coffee, cocoa and tea. The value of the world organic market was estimated to be over US$ 15 billion in 2000 (Table 1). The USA and Germany dominate this figure. Despite this apparent large scale, the estimated share of organic products in total food sales is around 1%; the highest estimated share is in Denmark, where org~nic produce is estimated to reach 3% of total food sales. Organic fruit and vegetable sal~s account for around 20% of the total organic sales and represent around 2-10% of all fruit and vegetable sales in the developed countries for which estimates have been made (Table 1).
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Table 1. Value and shares of organic markets in 2000 (figures rounded).
Country
Estimated value of total organic sales (US $ Million)
Austria Belgium Denmark France Germany Italy Japan Netherlands Sweden Switzerland United Kingdom United States of America
195 138 372 846 2128 978 350 210 175 457 986 8000
Estimated value of organic fruit and vegetable sales (US $ Million)
29 34
Estimated share of organic in total Fruit (F) and Vegetable (V) sales (%) 3 F, 5 V
169 378
2.6
264
2
31
1.7
300
5 F, 10 V OS-Oct
1450
The organic market follows the trends of conventional products. Bananas and citrus fruit are generally the largest volume fruit imports. Other principal fruit imports are pineapples, mangoes, and avocados. The vegetable market is generally less developed. Unfortunately for developing countries, affluent consumers in Europe, USA and Japan prefer organic products from their own country or region. This partly reflects a distrust of other country's certification systems; but in part may be a reaction to the view that transporting foodstuffs internationally is wasteful of fossil fuels. The UK and Belgium have smaller domestic organic production and consumers show less difference in trust between domestically-grown and imported organic products. Given these consumer prejudices, the best opportunities for developing countries are likely to be found in their closest affluent market, for: fresh tropical or sub-tropical organic produce; fresh counter-seasonal temperate organic produce; processed organic produce which is in short supply. POST-PRODUCTION OPERATIONS
Harvesting There are few specific considerations for harvesting organic produce. Normal attention must be paid to harvesting each crop at its optimum maturity, bearing in mind its intended market; harvesting early in the day and keeping harvested produce in the shade, wherever possible; and removing field heat quickly.
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259
Curing
Some root, tuber and bulb crops require a 'curing' period at ambient or elevat~d . temperature to promote wound healing and ensure optimum storage life. There are no specific requirements for curing organic produce. Packing House Operations
Most markets require strict attention to be paid to the size, grade, quality and maturity of produce, whether or not it is organic. Fruit and vegetables must be cleaned and graded to comply with these regulations. Special consideration needs to be paid to the cleaning or sterilisation of grading and processing equipment in an organic operation: organic produce must be 'free of substances used to clean, disinfect, and sanitise food processing facilities', which can be achieved by re-washing equipment with hot water after the use of cleaning agents, or passing non-organic produce through the system before the organic produce. Ethylene is permitted for post-harvest ripening. Packing and Packaging Materials
The IFOAM Draft Basic Standards 2002 state that 'Organic product packaging should have minimal adverse environmental impacts'; and recommend that 'Processors of organic food should avoid unnecessary packaging materials; and organic food should be packaged in reusable, recycled, recyclable and biodegradable packaging whenever possible'. Thus, although all types of packaging are authorised, there is an expectation that careful thought will have gone into the choice of the packaging with regard .to its environmental impact. In the future, restrictions may be put in place concerning tfte use of packaging materials that are harmful to the environment, especially for those packaging materials that are not recyclable or biodegradable. Cardboard and paper
Whilst these traditional materials are generally readily Clvailable and inexpensive, they have several drawbacks: porous to gas, permeable to water, easily tom or crushed. They protect products only from light impacts. In organic farming, these materials are principally used for fresh fruits and vegetables. In order to limit impacts between products and to limit movement within the packaging, the use of liners between layers' of fruits and vegetables, or of individual paper wrapping, can be efficient. Waxing ~f packaging restricts water permeability but can ,make the package unsuitable for' recycling. Particular consideration needs to be paid to the use for which the packaging' is intended. A lightweight cardboard box may be adequate for use in the local market,
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Management of Horticultural Crops
but a telescopic box with reinforced comers may be necessary for seafreight. It will need to retain its strength during extended periods at low temperatures and high humidities to enable stacking over 2 m high on a pallet. Plastic
Plastic packaging is likely to deliver the best quality produce, minimising wastage. It can be pre-printed for marketing purposes and it is ideally suited to forming flexible, unbreakable packaging matched to the product's needs. It is light in weight, leading to cheaper transport costs and less fuel consumption in transport. Although plastic packaging is often frowned upon because it is commonly derived from fossil fuels and is not always able to be recycled, the alternatives need to be considered carefully. There are many recyclable or bio-degradable plastics and some plastics are now produced from starch. Plastic is selectively permeable to gas and water, depending on the type of polymer. Some polymers are therefore ideally suited to creating a modified atmosphere around fresh fruits and vegetables. During storage, the respiration of the produce emits carbon dioxide and consumes oxygen. The selective permeability of the polymer results in an increase of carbon dioxide inside the packaging. The respiration rate of the vegetable decreases proportionally to this enrichment, and the composition of the atmosphere stabilises progressively. The resultant atmosphere, if maintained, can lead to significant improvements in storage quality. This type of modified atmosphere packaging (MAP) is being developed for highly perishable, high-value produce. The problem is that temperature fluctuations dramatically affect the rates of tissue metabolism and the permeability of the plastics; stable gas compositions can be obtained only in a precisely controlled environment. The risk of anaerobism in MAP is severe; anaerobism leads to the production of off-flavours and, in extreme cases, favours the growth of toxic organisms and toxin production. MAP is thus too risky to recommend for routine use in the export of fresh fruit and vegetables from developing countries. Glass
lass receptacles are principally used for liquid products or solids in liquid. Glass receptacles are well adapted to organic products as they are impermeable to gas, air moisture, micro-organisms and resistant to thermal treatments. Against these positive attributes are the bulk and transparency of glass, which can cause problems for products that are sensitive to light. Also, the energy costs of recycling glass are very high (possibly making it less ecologically-friendly than plastic). In addition, glass breakage is extremely serious on packing lines; a single breakage can lead to expensive downtime as equipment is turned off and cleaned to prevent glass shards enteripg packages.
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261
Metal
Metal offers the same sealing advantages and resistance to thermal treatments as glass. However, the consumer image of this type of packaging is unfavourable; and metal can be subject to corrosion. COOLING SYSTEM
It is highly advised to place harvested fruits and vegetables as soon as possible in a storage area that is kept at the appropriate temperature and to retain that temperature thereafter. Research has enabled the optimum storage temperatures to be established for many products. These guidelines need to be verified for each product, given the degree of harvest maturity, the variety, and the growing region of the produce. There is a range of cooling techniques available.
Air-cooling
Air-cooling requires the supply of cold fresh air (RH 85-90%) to bulk or packaged products. This system requires a moderate investment. Controlling parameters is easy and the system is modular; however, the cooling process is very slow and not homogenous. For regions without access to electricity, very low-cost cool stores can be built which rely on evaporative cooling; water evaporation from e.g. wet sand between porou3 brick walls can lower the temperature inside a store to 10-15°C below ambient. Storage in pits or caves is a traditional means of taking advantage of the cool and more constant temperatures below ground. Night air can be used to lower the temperature of a well-insulated cool store, which is then sealed for the daytime. Forced-air-cooling
The simplest design is achieved by building parallel stacks of palletised cartons in a refrigerated cold room. The gap between the two parallel rows of pallets is closed off with a cover. A small fan is placed at one end. The exhaust fan removes air from the enclosed space, so that the pressure falls. Cold air then flows through the ventilation slots in each carton. Advantages of forced-air cooling are its capital cost, its flexibility (cartons, bins, before or after packing) and lack of condensation. Forced-air cooling is more rapid and even than air-cooling but not as rapid as hydro-cooling or vacuum-cooling. Hydro-cooling
Hydro-cooling involv:es immersing the produce in cold water. The advantages of this method are speed, uniform cooling and no weight loss by dehydration. Disadvantages include the necessity of drying the product surface after cooling and avoiding a build-
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up or transmission of disease in the hydro-cooling water. There are also problems with the requirement for a large quantity of clean water, disposing of waste water, heavy capital cost and it is not applicable to all types of packaging especially cartons. This technique is used for small fruits or vegetables, leafy vegetables and pineapple. Another system which uses less water involves passing the produce through a cold mist at about 5° C. Vacuum-cooling Vacuum-cooling is particularly effective for leafy greens The products are placed in a chilled vacuum chamber and air is exhausted by a vacuum pump. When the pressure is low enough the water in the produce starts to evaporate and cools the tissue. Precooled fruits and vegetables are then placed immediately into a cool room. The decrease in temperature is very rapid but this technique is capital-intensive. STORAGE OF FRUITS AND VEGETABLES
Organic product needs to be stored and transported in a way that it is properly identified and physically separated from non-organic products. Although individual products have a range of optimal storage temperatures, in practice most produce can be stored at one of three temperatures. These recommendations should always be verified under local conditions for each variety and harvest maturity. For certain fruits and vegetables (e.g. mangoes, bananas) cooling in stages plus intermittent warming allows the produce to resist chilling injury and spoilage. Table 2. Ethylene synthesis by fresh produce 0.01-0.1 flllkglh at 20°C
Cherry Date Grape Grapefruit Kumquat Mandarin Most vegetables Mushroom Orange Pomegranate Strawberry Watermelon
0.1-1 flllkglh at 20°C
1-10flllkglh at 20°C
Aubergine Berryfruit Cucumber Green bean Guava Kiwifruit Okra Olive Persimmon Pineapple Plantain Pumpkin Squash Sweet pepper Tamarillo
Apricot Banana Feijoa Fig Honeydew melon Litchi Mango Mangosteen Nectarine Papaya Peach Plum Tomato
10-100 flllkglh at 20°C
Apple Atemoya Avocado Canteloupe Cherimoya Custard apple Nashi Papaya Passion fruit Pear Rambutan Sapote
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The refrigeration of fruits and vegetables improves when carried out with the proper relative humidity for each product. The UC Davis website referred to above lists this information as well. Appropriate storage conditions are always a compromise; high humidity levels limit dehydration and loss of weight, but encourage the development of micro-organisms leading to rots. When different kinds of produce are mixed in storage, consideration must be given to aroma volatiles which may taint other produce (e.g. durian, onion) and ethylene which may ripen or damage other produce. The risk of mutual contamination is most pronounced between fruits which emit large quantities of ethylene and produce which is sensitive to ethylene like avocados, bananas and papayas. TRANSPORTATION SYSTEM
There are no particular legislative requirements for transporting organic fruit and vegetables but as noted above, air travel is extremely wasteful of fossil fuels. This is less of an issue if the produce is travelling with passengers but is a serious argument against the use of cargo-only planes for fresh fruit and vegetables if there are locally-grown equivalents available in the importing country. Sea trartsport is many times more economical of fossil fuels (per km) than air- or even road-freight. It is worth noting therefore that produce grown under low-input agriculture in a developing country and transported by sea freight can have a lower 'energy overhead' than produce grown in Europe under intensive mechanised agriculture with high fertiliser inputs. It is important to look at the infrastructure for freight before establishing a perishable crop as every delay in transit to urban centres, ports and airports reduces the potential shelf life of the product. Ideally refrigerated trucks should be used for produce stored at low temperatures to maintain the 'cool chain' from the grower's property to the marketplace. Harvesting should be timed to coincide with air- or sea-freight opportunities if refrigerated storage is limited. PROCESSING
Freezing
Freezing is the only processing method that keeps produce in a state similar to the fresh crop. It is quite often applied to vegetables but rarely used for fruits, as they do not handle it well. If properly frozen, stored and defrosted, frozen produce becomes a high quality raw material. Nutritional quality is generally retained at at-harvest levels when the product is sold frozen. Significant vitamin loss may occur during subsequent thawing and cooking. Colour, odour and taste are retained well by freezing, but superficial dehydration occurs.
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Before freezing, the fresh produce is cleaned and graded before being conveyed to the peeler, stoner or slicer. At this stage fruits and some vegetables such as onions and peppers are ready for freezing, but most vegetables need to be blanched with hot water or steam at 800 to 1000 C to inactivate enzymes that could otherwise lead to a loss in vitamin C and flavour. Fruit can be coated in sugar or in syrup that contains an antioxidant like ascorbic acid. Coating retards browning, avoid& the "cooked" taste after defrosting and increases product quality. The products may be packaged before or after freezing. The procedure requires very rapid freezing. The degree of freezing depends on the duration of storage. Some conditions of freezing are listed in Table 3. Table 3. Practical storage life of frozen products.
Products
Practical storage life (month) -18 c
Fruits in sugar Fruits in sugar with ascorbic acid Asparagus Carrots Cauliflower Green beans Beans (Lima) Peas Potatoes Spin3ch
e
12 18 15 18 15 15 18 18 24 18
-25OC
-30OC
18 24 24 24 24 24 >24 >24 >24 >24
24 >24 >24 >24 >24 >24 >24 >24 >24 >24
Drying Fruit are the principal imported dried produce and are easy to transport and to store. Dried vegetables are produced in low volumes for the local market but can be useful for e.g. soup mixes. The major risks with dried products are microbiological attack and physiological deterioration. Physiological deterioration is caused by oxidation and enzymatic activity and leads to browning, loss of vitamins and the development of offflavours. Dried organic products are particularly vulnerable to deterioration since chemica!" treatment with the normal conservation agent (502) is not allowed. In order to minimise these risks a series of 'hurdles' are applied. No organic substitutes are available which are as effective as 502) in conserving the colour of dried fruit. In these circumstances a marketing campaign should be put into place at the point of sale to explain the reason for the brown colour of dried organic fruits, such as dried apricots.
Water content Dry fruit products have a water content of 8 to 12% (in general) and dry vegetables,
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around 7%. Under these conditions, there are no microbiological problems during storage of the product. Semi-dried or soft products, which may be more highly priced in the market, have a water-content of between 20 and 30%; therefore micro-organisms can develop during storage and refrigeration may be required.
Additives and processing aids Permitted processing aids which help to retain quality of dried produce include: conservation agents and anti-oxidants: ascorbic acid, citric acid, tartaric acid, and salt; texturing agents: calcium chloride. Ascorbic acid, citric acid, tartaric acid or lemon juice may be used for acidification. The resulting low pH limits the development of micro-organisms and limits non-enzymatic browning. The product is treated by dipping in, or spraying with, acids or lemon juice.Salt can be used as an aid to drying; for example salted dried plums are produced in China for use as a breakfast item in the Japanese market. Blanching
A brief period at high temperatures destroys most micro-organisms present in the product; and inactivates enzymes which promote browning and degradation. Details of time, temperature, and solution vary according to the produce being treated; some examples are listed in Table 4. Table 4. Recommendations for blanching fruits and vegetables.
Fruit
Process
Apricot Banana Date Litchi
Steam for 5 min Boiling water for 5 min Steam or boiling water Steam for 7 seconds, then soak in 5-10 % 'citric acid and 2 % salt Hot water (56°C) for 1 min Steam for 10 min Process Boiling water for 3 min OR Steam for 5 min ~oiling water for 4-6 min Boiling water for 4-6 min Boiling water for 6 min Boiling water and salt (30 gil), 3 min Boiling water for 5 min OR Steam for 8 min Boiling water for 4-6 min
Mango, papaya Pineapple Vegetable Cabbage Carrot French and green beans Gombo Spinach Sweet potato
Turnip
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Rapid Drying
Sun drying is the processing method most often used for organic fruits such as apricots, figs and bananas. However, the potential risk to quality and the difficulty of maintaining a high degree of sanitation is a problem. A rapid drying process also decreases the contact time between the product and oxygen. The drying conditions and recommended moisture content of the finished product are provided in Table 5. Table 5. Drying conditions and moisture content of organic products
Fruit or vegetable Banana Mango Papaya Onion Tomato Carrot French beans
Drying temperature (0C)
Moisture content of the finished product (%)
55 55 55 50-55 55 50-55 55
12 14 7-12
5 6 6 6
Expected storage life (month) 6
6 5 3-12
6 6-12 6
Water/air Tight Packaging
The type of packaging to be used for dried organic foods varies with expected storage conditions. The most common types are flexible packages with low permeability to oxygen and water vapour, and vacuum-packaging is common. Pasteurisation after Packaging
Certain processors pasteurise their products at 70°C after packaging to destroy microorganisms that could have contaminated the product after blanching. This treatment applies to soft fruits: apricots, plums. SUPPLEMENTARY TECHNIQUES FOR SPECIFIC FRUITS
Dried dates are subject to considerable damage by pyralids (Ectomyelois ceratoniae). In order to avoid the use of chemical products (methyl bromide), two methods can be used to destroy this insect. Immediately after the harvest, dates can be placed into a dryer for 2 hours at 60°C in order to destroy larvae and eggs. Alternatively, the dates can be frozen at -40°C. Shock from cold temperatures seems to satisfactorily destroy the pyralid larvae and eggs. rbis procedure is more widely used. Biological control has been tested. Among the techniques tried, one of them uses a bio-pesticide (bactospeine) and an insect (Habrobracon hebetor). When Bacillus thuringiensis is ingested, it produces the pesticide bactospeine in the organism. The use of B.
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thuringiensis is authorised by the EEC organic legislation. H. hebetor is a parasite to pyralids. When these two organisms are introduced into the storage room the rate of mortality of the pyralids reaches 76% after 6 days. Although effective, this method is not yet in commercial use. After storage, dates are placed in a steam bath to stabilise the fruit's moisture level and to pasteurise it. Before packaging, the dates are sometimes coated with hot, pasteurised sugar syrup. This coating, which has a high sugar content of 70 to 80° Brix, acts as a barrier against contamination by micro-organisms and prevents the products from sticking together. In this manner, despite a high water content (24%), the development of micro-organisms in date packaging seems to be rare, even among organic dates. However, to obtain these results, one must ensure that good hygienic conditions are applied during processing. Dried organic grapes (raisins) are primarily dried in the sun. It is preferable to wash the grapes with water and oil before drying, and to spray them with organic sunflower oil before packaging. This helps stop the raisins from sticking together and acts as a barrier against the proliferation of microbes. The by-products of dried· fruits and vegetables are also used, incorporated into products like muesli. The incorporation of organic fruits and vegetables into other types of products is not as yet widely done, but products such as organic fruit yoghurt are coming on the market. To develop the market for dried fruits as a viable product in industry, the product must be available with consistent quality year-round and in sufficient volume to allow for storage. Heat Conservation
These techniques use thermal treatments to conserve processed products by destroying or inactivating enzymes, and killing micro-organisms. The products concerned are juices (principally from fruit), canned products (fruits and vegetables) and jams and purees.
Juice or oil extraction Juice is a simple and natural way to process fresh produce. It allows the preservation of the majority of nutritional qualities (vitamins, minerals), and it largely resolves the , problem of storage. Juice could be considered as the ideal product for the organic market. The juices that are consumed in largest quantity (traditional and organic data, combined) are apple juice, citrus juices, pineapple juice and vegetable juices. Among exotic fruit juices, the most common are from oranges, mangoes and guava. Carrot and tomato juices are important on the European market. There is probably a consumer view that juicing concentrates any residues in the product, which may explain the increasing popularity
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of pure organic fruit and vegetable juices. The market does not appear to be saturated as yet.
•
In addition, tropical fruits often offer a much higher source of vitamin C than fruits from temperate zones. This additional nutritional aspect is an advantage for tropical organic juices. It is preferable to opt for transport of juice in suitable bulk packages such as kegs to diminish transportation costs. The juice can be repackaged in the country where it will be consumed. However, to ensure juice stability during handling, it is necessary to use high-temperature pasteurisation. This can alter the organoleptic and nutritional characteristics of the juice. To remedy this problem, it might be preferable to extract the juice at the location where the juice will be consumed. This also allows the sale of' fresh squeezed' or flash-pasteurised juices. This type of product is even more consistent with organic farming because little or no processing takes place and the final product is the closest thing to fresh. Fresh squeezed juice which has not undergone any type of heat treatment can be stored for only about 10 days under refrigeration. Flashpasteurised juice has to stay in a cold room and can be stored for about 24 days. These products, the focus of ever-increasing consumer demand, correspond to the heightened interest in food products that are natural and healthy. It is therefore desirable to associate these qualities with the organic market. Three factors are responsible for the successful long-term storage of juices:
The acidity of the juice: The pH must be less than 4.2 in order to stop the development of micro-organisms; ascorbic acid, citric acid or lemon juice can be added;
Thermal treatment : A temperature which destroys micro-organisms has to be used. Conditions depend on the characteristics of the final product: viscosity, packaging, type of juice, etc.; The packaging: Juice packaging has to be impermeable to gas and sometimes to light, and has to avoid micro-organism contamination. Certain juices, especially those which are high in pulp content, may need to be clarified. Enzymatic treatments are authorised in Europe, but filtration and decantation methods can be used instead. There is a growing market for organic oils, such as olive oil, which can be produced by simple physical methods from organic produce. Canning
Canned produce must be prepared in such a way as to retain as closely as possible the characteristics of fresh produce. The market for canned products is restricted sin<;:e consumer opinion relates canned products to products that are not wholesome, or are of poor quality.
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Authorised additives and processing aids include: Anti-oxidants such as ascorbic acid, citric acid, and tartaric acid; Texture aids (calcium chloride). Canning organic fruits and vegetables does not require any specific adjustments that are not already found in conventional canning methods. Fruit are usually canned in sugar syrup. This syrup is defined for 'natural products' (up to 16% sugar) or 'products with syrup' (over 20% sugar). Details of blanching recommendations (Table 6) and syrup compositions (Table 7) are given for canning a variety of common fruit and vegetables. Table 6. Blanching recommendations for canned fruit and vegetables
Fruit
Processing
Apricot Banana Fig Grape Grapefruit
Boiling water for 1 min BOiling water for a few min Boiling water for 5 min No blanching Steam for a few min
Vegetable
Process
Carrot Gombo Green pea Lima pea Spinach Sweet potato
Boiling watei' for 2-4 min Boiling water for 2 min Boiling water for 8-10 min Hot water (87-95 0c) for 3 min Hot water (71-77 0c) for 6 min Steam for 9-12 min
Table 7. Recommendations for syrup composition for canned fruit and vegetables.
Fruit
Syrup (g sugar per litre water)
Apricot
Natural: 80 Syrup: 450 Syrup: 300 (+ 0.5% citric acid) Syrup: 400 Natural: 80 Syrup: 160-480 Syrup: 400 Syrup: 400 Syrup: 650 Syrup: 400-500 (+ citric acid) Syrup: 400 (+0.25% citric acid) Syrup: 500 Syrup: 300-500 (+0.5% citric acid) Syrup: 200-400
Banana Cubic fruits Fig Grape Grapefruit Guava Litchi Mango Orange Papaya Pineapple
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270 Vegetable Green peas Carrot, French beans, Gombo, Lima beans, Spinach Tomato, sweet pepper Sweet potato
Syrup 2 % salt, 4 % sugar
2 % salt 2 % acidified salt Water
The time required for sterilisation of the cans depends on the characteristics of the product (viscosity, form, etc.), the size of the can and other factors. Oxygen in the produce can react with metals in the can material, so the cans need to have an internal protective coating to avoid corrosion. It is necessary to remove most of the oxygen from the produce by blanching and pre-heating. Conservation with sugar
The goal of this processing technique is to arrive at a sugar content where the product is stable. This method is principally used for fruit. Durability in storage is determined by acidity; sugar content; and the type of packaging. There is a large variety of products: jams, jellies, syrups and fruit pastes. Importing countries may impose standards and definitions for these products, specifying the minimum quantity of fruits or fruit juice that may be used, as well as the optional ingredients. Conservation with sugar does not require any particular modifications for organic farming; although where possible organic sugar sources will be preferred. The process consists of mixing sugar (or sugar syrup) with pulp of fruits (or fruit juice). The mixture is cooked to remove excess water. Pectin solution is added. When the desired end point is reached (65 0 Brix for jams and jellies, 68 0 Brix for preserves), the proper amount of acid is added. Once the pH has been adjusted to 3.1 to 3.4, the mix is ready for packaging. The low pH and water activity of the product limit bacterial development. However the low solids content (65-70%) is not a guarantee against the growth of certain microorganisms. To ensure total protection, post-filling sterilisation could be carried out. The ingredients and processing acids required for these products are: Preserving agents such as lactic acid, citric acid, calcium citrate, tartaric acid, sodium and potassium tartrate; Thickening and gelling agents such as pectin, flour from carob beans, guar gum, adragante gum, arabic gum, alginic acid, sodium and potassium alginate, agar-agar, carragheenan; Processing aids such as calcium chloride, coatings, and calcium carbonate.
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Purees and pulps are used in products for children. Some major manufacturers of juice for babies have oriented their operations towards products without pesticide residues or preservatives. This means that organic materials were used to make the products. For the moment, only banana pulp is well developed. However, as with juice, the nutritional aspect of tropical fruits could stimulate a market for other types of pulps and purees (pineapple, mangoes, etc). Jams also offer a potential market for pulps and purees. As with juice, these are products that have been only slightly processed, are healthy, and that keep the nutritional properties of the original fruit or vegetable and they correspond to the idea of health that is associated with organic products. Jams are primarily sold in fine markets or specialised shops. Some blanching details for stewed fruit are listed in Table 8. Table 8. Blanching conditions for stewed fruit. Fruit
Processing details
Apricot Mango Orange
Hot water (80-85°C) for 2 min Steam for 2 min Boiling water for 5 min
Conseroation by fennentation Fermentation is a chemical change brought about by enzymes, bacteria or microorganisms. The chemical changes are acidification, oxidation of nitrogenous organic compounds and decomposition of sugars and starches (alcoholic fermentation). These last fermentation options result in wines and other alcoholic beverages. Organic processing methods for alcoholic beverages are not addressed here. There are many other important fermentation processes and products. They principally concern vegetables: sauerkraut, pickled vegetables, fermented soya (shoyu, tempeh), and fermented roots or tuber (e.g. cassava, yam) Fermentation is achieved by: salt, without water (e.g. sauerkraut); brine: salted solution, sometimes with vinegar; the inoculation of specific microbes (shoyu, tempeh). water (cassava). Preparations of microorganisms and enzymes commonly used in food processing may be used, with the exception of genetically engineered microorganisms and their products. Microorganisms grown on organic cultures should be used if available.
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Sauerkraut
Cabbages are cut and put in fermentation tanks with salt. The salt is mixed with the shredded cabbage and lactic fermentation causes the conversion into sauerkraut. When the acidity is sufficient the fermentation is stopped by pasteurisation. The process does not require specific additives or processing aids. Canned sauerkraut is easy to use and is not as subject to deterioration and spoilage as bulk sauerkraut. Sauerkraut used for canning is ordinarily not cured as long as that sold in bulk. Pickles
The cucumber is one of the- most important vegetables used for pickles. Sometimes vegetables undergo a preliminary fermentation with salt. They are soaked in several changes of cold water until practically free of salt, followed by many hours in hot water (45-65°C) (not used for fragile vegetables like cauliflower). Calcium chloride has a hardening effect and can be added. Afterward, vegetables are placed in vinegar. Pickles are put into heavily lacquered cans with brine or vinegar. The cans undergo thermal treatment and are sealed. Other fermentation
The fermentation of soya involves the use of micro-organisms: Saccharomyces, Torulopsis, Pediococcus or Rhizopus. These elements are authorised by EC Regulation. The fermentation of cassava (or other roots and tubers) is a natural fermentation that needs no additives. Fermentation is a viable process for enhancing the microbiological safety and storage of foods, especially in areas such as the tropics. It conforms to organic legislation. Many types of new fermented products can be created such as vegetable cheeses and yoghurt. Legislation Applying to Organic Products
The development of organic farming increases the risk of fraud and of unfair competition. In order to protect consumers and producers, many countries have put in place requirements that standardise products at the national and the international level. An increasing number of countries have standards and regulations in place. These regulations are in addition to the requirements of any national certifying or registering body in the country of production; and should be read in conjunction with the Codex Alimentarius guidelines and IFOAM draft basic standards. The requirements for organic farming are applied in an identical fashion in all the EU-countries, although not all products may be authorised for cultivation in every country. In addition, in each country of the EU, organic products can exist with even
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stricter requirements. These products must therefore undergo a double certification: European certification and certification tied to the particular product. In Japan, the Japanese Agricultural Standards (JAS) legislation for organic agriculture was implemented in April 2000. This legislation replaces earlier voluntary guidelines which covered a range of green' agricultural practices; there is now a clear definition of organic produce and labelling rules. I
PEST CONTROL AND mCAY
There are not a lot of approved organic post-harvest treatments for pests and diseases. The guidelines usually emphasise the need to minimise pest and disease pressure before harvest. Hot-water (45-55°C) immersion, steam and forced hot-air treatments are sometimes used as organic control methods after harvest. Most pathogenic microorganisms are destroyed within a few minutes of hot-water immersion. The disadvantages are the risk of product damage: re-humidification of the surface increasing the risk of degradation of the fruit or vegetable; acceleration of ripening; damage to the colour and firmness of the flesh. It is necessary to maintain a very precise temperature and treat for a precise time. For pathogenic micro-organisms, there are antagonistic floras. For example, Bacillus subtilis slows the development of several moulds. In order to be effective, it is necessary that the antagonistic flora are stable, can develop under storage conditions, and are tolerated by the consumer. These techniques are not yet in commercial use for stored fruits and vegetables. Two additional physical processing methods exist and can be effective but they are not authorised by the legislation on organic agriculture. These methods are microwaves and ionising radiation. Microwaves are a form of electromagnetic energy, transmitted as waves, which penetrates food and once there is converted to heat. The technique is not suitable for fresh produce because the high water content efficiently absorbs microwave energy. Ionisation treatments consist of exposing the fruit or the vegetable to gamma radiation or X-rays. The doses used and permitted on food never render the products radioactive and ionisation does not leave any residues. But public resistance and the high capital cost of an irradiation plant restrict the potential of this technique. ECONOMIC AND SOCIAL CONSIDERAnONS
It must be recognised that the organic market is a small proportion of the total market for food. It may provide niche market opportunities for producers in developing
countries but the scale of the entry hurdle into the marketplace should not be underestimated. Successful exporters have identified specific market opportunities and identified all the demands of that market. Government support may be required to' facilitate organic exports. This could involve assistance with forming and maintaining
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co-operatives to promote continuity of supply; or with the establishment of local certifying and registering bodies for organic production, which will be recognised internationally. REFERENCES
Anon, 1999. Organic Food and Beverages, World Supply and Major European Markets. International Trade Centre, Geneva. Desruelles, M.P., Devautour, H., Griffon, D. 1997. Memorandum technique sur la transformation des fruits, CEEMAT-SIARC Montpellier, France. International Institute of Refrigeration, 1990. Manual of refrigerated storage in the warmer developing countries. 327 pp, Paris. Regulations concerning the production of animal and vegetable products by ecological methods, Republic of Turkey, Department of Planning and Projects, Ankara, July 1995 Watkins, J.B., McGlasson" W.B., Graham, D., Hall, E.G., 1989. Post harvest. An introduction to the physiology and handling of fruits and vegetables. New South Wales University Press, Kensington, Australia.
12 Horticulture Marketing Management
Perhaps the most common problem faced by small scale producers is their inability to effectively sell their products. There are numerous examples of producers who are able to make high quality products at a competitive price, but have little experience or skill in finding people who are willing to buy them. Market research and the development of an effective marketing strategy are therefore essential components of establishing and running a small fruit and vegetable processing enterprise. This is the first stage in identifying different markets and is a necessary step in developing a marketing strategy. IDENTIFICATION OF MARKETS
There are always a number of different markets into which fruit and vegetable processors can sell their products. Within each market there are also a number of market segments or sub-divisions, that can be specifically targeted by a producer. It is very important to decide at an early stage in establishing a business, what type(s) of market does a processor wish to target but also which particular segments within each. These decisions should be evaluated (and if necessary changed) at regular intervals. It is true that in many developing countries the total market for some types of processed fruits and vegetables is small and selling to customers in one particular market segment may not be sufficient to exceed the break-even point for a small enterprise. However, the process of identifyihg different market segments helps the entrepreneur to focus on how the business will operate and what types of promotion, distribution and selling should be used.
Market Segments
This is the term given to different identifiable groups of customers. Market segments are described by different income levels but examples of other segments include: those based on age (e.g. foods that are mostly eaten by children, such as sweets or weaning foods)
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those based on sex (e.g. foods that may be mostly eaten by men, such as snacks that are taken in bars) those that are based on religious beliefs (e.g. special foods for festivals) those that are eaten mostly by office workers ·at lunchtime etc. Within each broad market type, there are a number of segments that may have different needs for particular types of fruit and vegetable products. If a particular segment is targeted by a producer, this is known as selecting a market niche and a product that is sold to a single market segment is known as a niche product. An aspiring entrepreneur should carefully consider which types of people are likely to buy a new product and then devise promotion and sales methods that suit the groups that are selected. A checklist of market information that should be sought may include the following items: who will be your customers (businesses, institutions, private individuals)? where are your customers (urban, rural, which towns, nearby to production site)? what are the average income levels of your intended customers? who are the important competitors, how many are there? where are your competitors? what are their apparent successes and weaknesses? how will your product be better? who will sell your product and where are the sellers located? how will your product be distributed? how will your product be packaged? what promotion or advertising do you intend to do? what further information do you need to obtain? For example, in the urban domestic market in there may be different segments based on income levels, on gender or age, on eating habits such as vegetarianism, on types of work that people do or on particular areas of concern stlch as 'healthy eating'. Similarly in the institutional markets the segments may include food for children in rural schools, foods that are used in meals for patients in district hospitals or for the soldiers in military barracks. The importance of identifying these different segments is three-fold: first it is possible to tailor the product quality characteristics to those that a particular group of customers
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say they prefer; secondly the promotion of a product can be designed to target a particular segment and thirdly the distribution and sales outlets can be chosen to target where people in the particular segment usually buy their food. Taking fruit bars as an example, these can be made to compete with alternative products such as sweets, the consumers in both rural and urban areas are likely to be children but the customers will differ depending on the location. In rural areas where there may be less disposable income, mothers buy an individual sweet for their children from village shops or at weekly markets as a reward or for a special occasion. A father may buy sweets as a special treat when he returns horne from a period away from the household. In urban areas families may have more disposable income, a higher level of knowledge about dental problems caused by excessive sweet consumption and a desire to eat more 'healthy' foods. These mothers may therefore prefer to buy a fruit bar as they perceive that it will be better for their children's health than more traditional sugar based sweets. In cities they may be bought by mothers from supermarkets in bags that contain a larger amount, which is giv~n to children over a period of time. Alternatively, people may give money to children to buy their own sweets from local kiosks. In this example there are therefore a number of market segments that ,a producer may wish to target: rural mothers who buy individual sweets from village shops or weekly markets rural fathers who buy individual sweets from kiosks at bus-stops or village shops urban mothers who buy packets of sweets from supermarkets or local shops urban mothers who prefer to buy fruit based sweets instead. of sugar based sweets urban children who buy individual sweets from local kiosks. The fruit bar producer may therefore wish to address the market segments of concerned mothers in urban areas as well increasing the promotion in village shops and kiosks. The results of a market survey can be used to determine the size of different market segments that could be targeted. Although only a small proportion of poor rural people buy snacks each week, the large numbers involved mean that the market size is also large. In the other category, the higher disposable incomes of tourists and the larger percentage that are expected to buy fruit based snacks or have them available in hotels makes this an important potential market segment. Disbibution and Promotion
Each market segment may require different types of distribution and promotion. In the rural market, distribution is via wholesalers who transport the product to a number of rural towns, together with all other goods that are sold in village shops. The village shop
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owners then visit the towns to buy stock using public transport. The product therefore increases in value and in price each time it is handled by a distributor or trader and a price mark-up of between 10% and 25% can be expected at each stage. The tourists buy snacks from a variety of sources: from kiosks and restaurants along the tourist routes, from supermarkets in towns and at hotels. Depending on the area that a producer wishes to cover and the number of such sales outlets, it may be possible to supply them directly and avoid price increases by traders. The types of promotion that are available to producers are as follows: newspapers radio and television signboards, posters and leaflets personal contacts special promotions free samples in retailers' shops. In the examples given above, the types of promotion are different for each market segment. Rural customers are unlikely to have access to television, but may have access to a radio or to newspapers. However, posters or signboards in villages and special promotions in retailers' shops are likely to reach more people. Tourists are unlikely to use radio, TV or newspapers, but may see signboards or kiosk advertisements and buy the product along tourist routes. However, personal contacts with hotel owners and promotions in supermarkets may be more effective. DEVELOPING A MARKETING STRATEGY
From the above examples, it can be seen that a processor should identify as precisely as possible who the main consumers will be, where they are located and how they buy their foods. When this information is added to that about the quality and price that consumers expect, the result is known as the marketing mix which is often described as the '4Ps' - Product, Place, Promotion and Price. Some aspects of the marketing mix are described in Figure 1. Using this information, producers can then refine their product to meet customers' needs and develop a strategy to market their products to the particular segments that they believe will provide the greatest sales. This involves creating a product with the characteristics of flavour, size, appearance etc. required by the customers, developing a suitable and attractive package, negotiating with wholesalers, retailers, distributors, hotel and restaurant owners designing and distributing promotional materials and finally producing and supplying a uniform quality product in the amounts required.
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Product Better quality Better appearance More attractive packaging Clearer labels More nutritious More varieties Different colours Better flavour Available in required amounts
Longer opening hours Better decoration Cleaner environment Popular location Delivery service Fast and friendly service Good range of stock Ease of supply
Promotion
Price
Advertising Free samples Competitions and shows Articles in newspapers Special promotions In-shop displays
Lower prices Discounts for higher quantities Special offers Credit facilities
Figure 1. Components of the Marketing Mix
Marketing is therefore putting systems in place that will both make consumers believe that they are buying something special that meets their needs and also supplying the right amount of product when the customer wants to buy it. Customers' perceptions are not just about price and quality, but may also include status, enjoyment, attractiveness, convenience, health or nutrition. Producers should decide which factors are special for their product and emphasise these in their promotion. It should be noted that the development of a marketing strategy is not a single exercise that is done when a business starts. The strategy should be continually monitored, to see if planned sales are taking place and the expected customers are actually buying the product. The strategy should be constantly reviewed to improve it or even to change it completely. In this context, the actions of competitors are critical. It is most unlikely that other producers will do nothing when a new product is promoted. They are more likely to react by offering loyalty bonuses to retailers who continue to promote their products, to introduce their own special offers and increase the amount of promotion that they do. A new producer should therefore be constantly aware of the feedback from customers and retailers, the changes that competitors make and any customer complaints that are received.
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280 PACKAGING AND BRAND IMAGE
At an early stage in the development of a new business, entrepreneurs should decide on the symbol or image that will be used to identify their products. and makes them . recognisable among those of competitors. This 'logo' is used on all products in a producer's range and helps to develop a brand image. The label on a package is the first .point of contact between a customer and the producer and it should therefore be considered as part of the marketing strategy. If first time buyers are attracted by the label and enjoy the product, they will continue to buy the same brand and develop a loyalty to it. These repeat buyers are the type of customer that is required to build up sales of a product. The label not only gives customers information, such as what type of product it is and how it is used, but the design and the quality of printing also suggests to the customer an image of the product. This can be one of high quality, exciting taste or a reliable company, but a poorly produced label can also suggest low quality food, lack of care in its production or a cheap product that is only eaten by people who cannot afford anything better. When products are displayed in retail stores alongside those of competitors, including imported brands, the package and particularly the label has to compare favourably with the others before customers will choose it. The design of a label and the quality of the paper or other materials that are used is therefore of critical importance in promoting the product. In general a simple, uncluttered image on the label is better than a complex design. TIle brand name or the name of the company should stand out clearly and if pictures are used, they should be an accurate representation of the product or its main raw material. Colour can be used to produce either a realistic picture or blocks of one or two bold colours to emphasise a particular feature. Care is needed when choosing colours as they are culturally very significant and have a direct effect on peoples' perceptions of the product. For example in many societies, white is associated with death, whereas in others, it is red or black. In some areas, browns, ochre and greens are associated with 'nature' or natural unprocessed products, with an image of health and good quality. In others, bright oranges and yellows can either mean excitement or cheap, low quality products.
In some countries there are legal requirements on the design of the label and the information that is included. As a minimum in most countries, the following information should be clearly visible: name and address of the producer name of the product list of ingredients (in descending order of weight)
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net weight of product in the package a 'use-by' or 'sell-by' date. The producer may wish to include: instructions for preparing the product storage information or instructions on storage after opening examples of recipes in which the product can be used an 'e-number' if export to Europe is contemplated a bar code. In view of the importance of labels, producers should pay the highest price that they can afford to obtain the best possible quality. Professional designers or graphic artists may be located at universities, art schools or in commercial agencies and these should be employed to produce a range of ideas. These can then be discussed with the Bureau of Standards and then a printer to obtain quotations before a final decision is made. Most printers require a print run of several thousand labels and great care should be taken to check the design for errors before printing, as these would be very costly and time consuming to correct during production. Understanding the Consumer
Buyer motivations are quite complex and vary according to gender, age, cultural, ethnic, regional etc. Consumer attitudes do not follow a uniform pattern. The Ctifl identifies three different types of group behaviour patterns. The first group comprises consumers with a basic attitude. They are traditional- i.e. consumers of generic and undifferentiated fruits and vegetables. The second group seeks quality differentiation-i.e. organic or quality certified products, commercial brands, labels of certification of origin or regional produce that is differentiated etc. Convenience consumers belong to the third group. They are looking for fast and simple ways to prepare meals - i.e. prepackaged items, fresh-cut, frozen, canned and ready to eat produce. There are other factors which also influence buying decisions. The main objective of buying is to obtain satisfaction. For fruits and vegetables, this means being able to meet nutritional requirements as well as being able to enjoy different tastes, textures, colours ~d aromas. There are two key considerations. The tangible quality attributes such as uniformity, freshness, quality, colour, ripeness, packaging, etc which affect appearance and make produce more appealing or attractive compared to similar products. Buying decisions are also influenced by some intangible quality attributes such as' quality, environmentally friendly production techniques, brand reputation, image of the supplier, etc.
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Distribution of produce to consumers can be undertaken in two ways: indirectly or directly. In the former, intermediaries (i.e. retailers, wholesalers, brokers, etc) are responsible for conveying consumer preferences to producers. The farmer prepares product to satisfy this demand. On the other hand, selUng directly provides farmers with the opportunity to explore the complex range of consumer behavior and to innovate by looking for new alternatives. Non-direct Marketing
The fruit and vegetable sector comprises many small-scale farmers on small plots in many production areas around the country. They are often located in areas distant from their main markets. This is the main reason why produce is distributed indirectly to consumers through middlemen and markets. Different commercial agreements and relationships exist between buyers and sellers. Price normally depends on volume and the quality of produce supplied. Terminal wholesale markets are probably the most common type of marketing channel. Produce supplied from different growing areas is assembled and sold through intermediaries (wholesalers, distributors, importers, etc.) to retailers, food service companies, supermarket chains or smaller regional markets. The main advantages of terminal markets are: high concentration of supply and demand and larger volumes that can be traded. Other benefits include the fixing of reference prices for the produce traded. Fruits and vegetables should be packaged according to market handling and transport methods. In many cases palletisation is required. Wholesalers usually take ownership of produce or they can sell produce on a commission basis. Producers located close to wholesale markets may rent space on a daily basis to sell their produce. The main benefit is the high concentration of buyers. However, because of small volumes of product for sale, they often lack bargaining power. Other" marketing alternatives to selling in ~holesale markets include: sales to collectors, truck drivers, shippers, packers, agents, etc. Sales locally to retail outlets provide another alternative. Purchasing directly from producers rather than through wholesalers provides some additional benefits. These include freshness, price or offering a special product that is exclusive. However, high volumes reqUired by supermarket chains may exclude small-scale farmers as suppliers. Other methods to gain access to large markets is by collecting product from several producers through a cooperative or selling to individual pack houses. Benefits include uniformity of quality and packaging, reduced costs and the opportunity to hire marketing specialists to increase sales and profitability.
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Direct Marketing
This is sales by the farmer direct to the consumer.Different studies show that many consumers prefer direct contact with the producer/seller compared to an impersonal service, although the latter are in some cases more efficient. One of the main advantages of direct sales to consumers is the opportunity to reduce marketing costs and to add value to the product. In this way, the profit margin is increased. Producers need to become aware of existing marketing tools in order to maximise sales. The retail outlet In most cities municipal ordinances regulate places and areas where fruit and vegetable retail outlets can operate. In selecting a location, the three main factors to consider are: good visibility, accessibility and proximity to buyers. Street or road crossings, the proximity of shopping centers or any other area which has the potential for high volume of passenger traffic are good locations for produce sales outlets. Some municipalities give permission to place exhibits on sidewalks to attract customers provided they do not interfere with normal pedestrian traffic. Municipal regulations
Municipalities are autonomous and can make their own regulations for the location and operation of fruit and vegetable retail outlets. Layout an organisation of a produce outlet
Although many customers have a written or mental list of fruits and vegetables they intend to buy, most buying decisions are made inside' the store. The layout and organisation of the retail store may help customers to mak~ apurchase thereby increasing sales. The self-service system and the traditional personal service are the two main types of marketing methods. In many cases, a combination of both are offered. Many customers prefer the traditional system because personal interaction increases buyer confidence. Loyalty can also be built provided good quality, freshness and reasonable prices are combined with good service and friendliness. The image presented by sales staff is important to the customer. This is because they tend to think that people who take care of themselves also take an interest in the produce sold in the store. Sales staff also need to be courteous and friendly towards the customer. There are several drawbacks to traditional personal selling. First, it is not appropriate for customers who are in a hurry. In addition to this, some sales are lost because serving customers requires additional time.
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The self-service system requires an attractive display of goods and a good plan for space allocation of the items on sale. This is important because produce that is not visible or attractively presented, is hard to sell. Information about varieties and, prices should be clearly legible. Customers should be able to weigh produce or select prepackaged products that have been pre-weighed and labeled. This marketing method is ideal for people who prefer rapid service and prefer to choose size, ripeness, quantity and quality according to their own purchasing criteria. The main factors to consider for increasing sales in a self-service outlet are: accessibility, visibility and easy flow of circulation. Accessibility is a physical and psychological concept. If produce is piled up high, displayed in an untidy way or difficult to reach, this may have a negative impact on sales. Consumers also become confused and lose time looking for goods. Ease of circulation makes shopping more convenient, particularly if trolleys can be used. As previously mentioned, visibility is a key factor in determining the whether a product can be sold. Merchandising techniques are important to increase the visibility of the product. From a distance of 2 meters, an average person sees an area starting at 0.80 meters from the floor and up to 2 meters high and about 2-3 meters wide. Visibility decreases dramatically outside the indicated area. A minimum area of 0.30 m wide per item is required for good visibility. Large products like watermelons, melons, pumpkins, etc. require more space. Special allocation and large displays like islands in the middle of the aisles can be used to draw attention for quick sales. Slanted shelves (30-45°) and mirrors can be used to enhance product presentation. Refrigerated shelves should be used for highly perishable crops. Strategies for maximising sales
As a rule and priority, a wide range of products should be on offer. As mentioned earlier, this is because most buying decisions take place in the store. A relatively well-supplied produce store should carry a minimum range of around 20 fruit and 30 vegetables. Product choice is not only about the range of crops on offer, but also different varieties, colours types of packaging, etc. Although there are no fixed rules, the proportion of fruits and vegetables on offer should be more or less equal. Vegetables during the summer months should be increased while the opposite should occur during the winter. The quantity and type of fruits and vegetables for sale varies in each country. However, as a general rule, produce can be divided into two groups. "Basic" refers to bulk produce sales and is demanded by all types of consumers. "Specific" refers to those destined for certain niche markets. Basic products can be divided into permanent-produce that should be available on shelves all year round such as apples, tomato, potato, lettuce, carrots, etc.; seasonal,
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available only during certain months of the year such as peach, nectarines, melons, etc. and minor produce, such as garlic, parsley, radish, etc. Within specific categories of products are exotics-these are mainly of tropical origin and include pineapple, mango, coconut, etc.; off-season crop, in many cases originating from other countries; mushrooms; ready made salads; aromatic herbs; those of a specific quality, such as quality certified products, labeled with origin certification or regional differentiated produce, etc.; organics and fresh-cut or ready to eat products. There are many different ways in which produce can be displayed and some may be highly effective. The most common practice is to place contrasting colours next to one another. This is in order to create a contrast of different coloured commodities. For example, red tomatoes next to green cucumbers, or violet and white eggplants, etc. Another method includes mixing and matching products that are often sold together such as tomato and lettuce, for salads, bananas with other fruits, for making fruit salads, etc. Less common is the grouping of similar products such as tubers and roots. Street selling
Although this method of marketing is frequently seen in developing countries, street selling and peddling is generally not allowed by most municipalities. There are two main reasons for this. Firstly, there are public health and hygiene considerations. As an activity it generates off-odors and insect and rodent proliferation. The second reason is that it constitutes unfair competition for established outlets. These are periodically inspected and are liable to taxes on their operations. Ambulatory selling is undertaken in vehicles either drawn by motor, animal power or humans and produce is peddled from home to home. Street selling has the same characteristics and limitations as ambulatory selling. As scales are unavailable, produce . is generally sold by units. Community markets
Fanners markets
A farmers market is a form of direct marketing that is located in or within proximity of a community where growers sell directly to numerous customers. Cash sales and the possibility of selling under or oversize units that cannot be marketed through other marketing channels are the main benefits of this system for farmers. For consumers it provides the opportunity to buy fresh produce or home made products and to interact with producers in an informal environment. A farmers market becomes successful when there is cooperation and interaction among three key groups:
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1.
The sponsoring, organising or promoting group-this may be a municipality, a group of neighbors, the local Chamber of Commerce, a farmers organisation or any other association or organised group.
2.
Vendors, should be true farmers. They should include backyard producers. This provides a means for them to increase their income.
3.
Buyers, who support the market activities. It is estimated that one vendor can be supported by 800 potential buyers. So, a community of 8 000 residents could sustain a farmers market with 10 vendors.
Location of the market is an important factor. Different studies indicate that it is more practical to be located within close proximity to buyers than to vendors. Markets are often located in the town square or any other public open space. Vendors provide their own tables, racks, covers for shelter and other facilities for selling that can easily be dismantled when trading is over. Paved drives and walkways provide certain advantages in addition to adequate parking space. A tree-shaded space protected from the weather is much more desirable for both vendors and buyers. Sponsoring or organising institutions should charge vendors a stall fee. This is in addition to providing security measures, lighting and cleaning services. They have responsibility for policy making. This includes types of persons permitted to sell at the market, fees, hours, days and months for market operation, sanctions and other operational issues. They also need to arbitrate in the event of problems and disputes. Other responsibilities include: promoting the market, avoiding conflicts through local ordinances and maintaining the market environment". These are exactly the conditions that make a farmers market so attractive. II
Fruits, vegetables, honey, eggs, firewood, flowers, plants, gardening materials and other products can be sold at farmers' markets. Bakery products, jams, marmalades, milk, homemade cheeses, and other products may require special permits. Sales of meat and other products may be forbidden. Only farm products are permitted for sale. Reselling is not allowed. Sales of crafts should be allowed because it attracts people. However, this should be carried out on a limited scale so as not to lose the spirit of this type of market. The main advantages of selling at farmers markets include: minimum investment required to operate, no need for packaging materials, large volume of produce or a wide variety of products. Disadvantages include: low volume of unit sales, the need for customers to be served and bad weather can discourage them from attending the market. Regional markets
Regional markets exist in many developing countries where buyers and sellers meet to trade. From an organisational point of view they are very similar to farmers markets.
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One of the main differences is that operations are more concerned with wholesalin~ although some retailing is undertaken. A sponsoring organisation also exists. Responsibilities include undertaking administrative duties of the market, one or more days per week for operating, stall rental on a daily basis, etc. This system provides many small-scale farmers with the opportunity to sell their produce at a fair price.
Fann stall sales Farm outlets attract many customers. This form of direct marketing has the advantage of adding value. Location of the farm outlet is extremely important because it has to be seen from a certain distance. It should be located on relatively busy roads, but traffic should not be over 70-75 km/hour. The main access routes to cities are probably the best places fpr these types of markets. However, they can also be located in other areas such as tourist areas. Safe paved drives and availability of good parking space are factors to be considered. Signs should clearly direct customers to the farm outlet with instructions of how to safely tum into the market. These should be seen from a certain distance and well in advance, between 100 and 2 000 m distance. This is in order to allow drivers to reduce their speed for exiting. The faster the traffic, the longer the distance of the signs from the exit, the larger the size of the letters and the lower the number of words that should be placed on the sign. For example, to be legible from 100 m, letters should be at least 30 cm high and 6 cm wide. Twenty-two letters of that size can be read at a speed of 45 km/h but only 10 at a speed of 90 km/h. 'qtere is no standard formula for designing a farm outlet, as shelters, barns or special buildings may be used. They should be clean and tidy with enough space for displaying produce. They should have a rustic and simple appearance because this is what mainly differentiates them from other produce outlets. Preferably products produced on the farm should be available for sale. This can however be mixed with other products " purchased from wholesalers. Recommendations on how to maximise sales which were discussed in previous paragraphs are also valid here. A special type of farm sales is the "V-pick" or "pick-your-own" system. Consumers can harvest fruits and vegetables on . their own. In these type of farm outlets, some produce has already been harvested and packaged. This is included.with some crops that the customers harvest. Containers and harvesting tools should be available as well as precise instructions as to which areas are ready for harvesting. Sales are carried out in weight, volume, or units. The main benefit to the farmer with this form of direct marketing method js there is no need to harvest. It also eliminates the need for sorting and packaging costs. TIiis results in lower prices, making the produce more attractive to the consumer. The
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customer also has the opportunity of spending a day outdoors in contact with nature, and produce is harvested at optimum ripeness. Frequently this is a recreational event for families where the objective is to make homemade jam or marmalade. For this reason, individual sales are larger than in other direct marketing methods. Some supervision is required here. This is because many customers do not have farm experience and may unwittingly damage plants. Moreover, the liability is higher-a higher risk of accidents can occur with harvesting tools, ladders or equipment. A good emergency system should be provided including an insurance policy. Fruit crops are more appropriate than vegetables and different varieties and long harvesting periods are the ideal crops for this system. Pesticide applications and waiting periods should be carefully planned. This is so that there is always an area ready to be harvested. The basic rule for maximising farm sales is the concept: the longer they stay, the more they will spend". For this reason, additional programs should be offered such as farm tours, wagon rides, activities and games for kids, on-farm walking trails, camping, craft demonstrations, nature study, farm animal petting zoo, fishing, etc. Other ways of increasing income is through sales of homemade jams and marmalades, sauces, traditional or special recipes, homemade food, crafts, etc. II
Selling to restaurants and hotels Direct buying by restaurants, hotels, hospitals, geriatric institutions, etc. is undertaken to reduce costs and to simplify the daily supply and preparation of different dishes served. Steady all year round demand is the main advantage to the farmer. The farmer has the opportunity of adding value to the product by washing, peeling, pitting, slicing, portioning, etc. One of the main disadvantages is the difficulty of satisfying steady demand with seasonal products and prices can vary significantly. Ethnic and 'high class' restaurants belong to a special category and need to be taken into account. This is because they often require special or premium quality produce. Contracts can be profitable provided quality produce is supplied according to specification and timely delivery. Also, a creative chef can significantly expand sales. REFERENCES
Cramer, G. L., Jensen, edtion, Wiley.
c.
W. & Southgate, D. D. 2001. Agricultural economics and agribusiness, 8th
de Veld, A. 2004. Marketing for small-scale producers, Agrodok 26, Agromisa, Wageningen. FAa. 2003. Planning and designing rural markets, by J.Tracey-White, Marketing Extension Guides No.4, Rome. Ostertag, c., Lundy, M., Gottret, M" Best, R. & Ferris, S. 2007a. Identifying market opportunities for rural smallholder producers, good practice guide 3, ClAT.
13 Insurance for Horticultural Crops
In any business arrangement, both sides of the transaction must expect to benefit. Crop
insurance transactions are no different. This defines the first boundary: crop insurance is sold and bought in a market. The purchasers must perceive that the premiums and expected benefits offer value; the seilers must see opportunity for a positive actuarial outcome, over time, and profit. Crop insurance is not the universal solution to the risk and uncertainties which are part and parcel of farming. Rather insurance can address part of the losses resulting from some perils. The second boundary then is, insurance has a limited role in risk management in farming. The third boundary is that any limitations to the scope for effective and economic crop insurance, though real at any given moment, can change over time. Farming enterprises and systems are dynamic. They change over time, and in so doing present different patterns of risk and new ways by which farming technology, and farm management techniques, can cope with production and other risks. The design of insurance solutions is an equally dynamic field of research and development. New techniques of ascertaining that loss-causing perils have occurred, together with more efficient and economical methods for measuring losses, mean that new types of insurance products can be developed. When companies see a business opportunity here, with an evident demand, then these products will be refined, funded and marketed. CROP INSURANCE TRENDS
The total annual agricultural and forestry insurance premiums, worldwide, in 2001 amounted to some US$6.5 billion. Of this amount 70 percent is accounted for by crop and forestry products. This sum must be compared with the estimated total farm gate value of agricultural production globally, which is US$1 400 billion. In this case the insurance premiums paid represent just 0.4 percent of this total. . Geographically these insurance premiums are concentrated in developed farming and forestry regions, i.e. in North America (55 percent), Western Europe (29 percent),
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Australia and New Zealand (3 percent). Latin America and Asia account for 4 percent each, Central/Eastern Europe 3 percent and Africa just 2 percent. Agricultural insurance is a growth business area. This growth is driven not only by the increasing commercialism of agriculture and the availability of new types of insurance products, but also by international trade policy developments. Crop insurance is primarily a business which involves developed country farmers. However, some 13 percent of global premiums are paid in the developing world. Argentina has many of the features of developed agriculture, so it is not surprising that some 25 percent of the total crop area is insured - mostly just against hail damage, though a start has been made to introduce multi-peril policies. The crops concerned include soybean, wheat, sunflower and maize (com). Insurance on grapevines and other fruits is also important. The agricultural insurance business is competitive. Some 25 companies and mutual entities operate in this area. Some of them have invested significantly in technical expertise. For example, one company, with about 12 percent of the market, employs eight full-time agriculturalists in order to have an in-house team, both to design policies and to manage the insurance products being sold. Brazil, a major agricultural producing country has had a crop insurance programme subsidised by the government. This has gone through some serious problems, originating from its desire to cover too much risk too quickly. The result was that the insurer bearing the risk had insufficient understanding of that risk-a major error for any branch of insurance. More recent developments have progressed in a slower- and better informed manner, and have been largely led by the private sector. New style apple cover started in 1998, wine and table grape covers in 1999, and broad acre crops such as soybean, wheat and maize in 2000. Despite these developments, crop insurance business is very small in relation to the size of the agricultural sector in the country. The Agricultural Insurance Organisation of Cyprus (OGA) was established under an Act in 1977, following earlier attempts to structure relief payments for farmers affected by adverse climatic events. After investigation, the .format of a parastatal insurance corporation was adopted. A wide variety of crops are covered, against a range of perils. Some examples:
Cereals: drought, rust, hail Deciduous fruits: hail Grapes and citrus: frost, hail There is continuous demand from growers to extend the range of risks covered, especially windstorm, excessive rain and excessive heat. The OGA employs professional agriculturalists, both for product development and for supervision of loss assessment.
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The crop insurance scene in India is two-pronged. One of these prongs, a government programme that has a strong social objective, loses vast sums each year. Officials are believed to be attempting to re-design this programme, in order to make it more efficient and sustainable. The task is immense. In 2000 the programme insured 10.5 million farmers, with a total sum insured of US$1.8 billion on 15.7 million ha of crop land. On the other hand, a few insurance companies are active in offering commercially sound insurance products, especially geared to producers of high quality fruits, and much developmental work is being done in India on new products and approaches, following actuarially sound underwriting practices. The General Insurance Corporation (GIC) of India has formed a specialist subsidiary, Agricultural Insurance Corporation (AIC) in order to provide a company/institutional focus for this class of business. An interesting example of a new product is "Failed Well Insurance", the demand for which is not surprising in a country which has in excess of 10 million pump sets, most of which pump from boreholes and wells, and which are therefore vulnerable to significant falls in the water table. A recent development is that private sector banking! insurance interests, with some advisory assistance from the World Bank, now offer index insurance, an insurance product covering non-irrigated farmers against the. risk of insufficient rainfall during key parts of the cropping season. The policies are offered by a commercial firrn, ICICI Lombard General Insurance and are marketed to growers through micro-finance banks which are linked to an apex micro-finance entity known a~ BASIX (Bhartiya Samruddhi Finance Ltd.). Malaysia's agricultural sector combines large-scale, plantation enterprises with large numbers of small-scale producers. Both types have access to crop insurancc, but the larger scale farms are more likely to buy' insurance. Cover is available for oil palm, cocoa, rubber, for several species of timber trees, as well as for tropical fruits such as durian, mango and mangosteen.As with many other countries, the Malaysian experience with crop insurance has been mixed, but companies are taking a professional attitude to understanding the risks, and to the design of policies accordingly. A new initiative is a possible pool of commercial insurers to develop insurance for paddy rice. A parastatal agency, the Mauritius Sugar Insurance Fund (MSIF) was established some 50 years ago in order to provide protection to the island's sugar farmers against losses from cyclones. As experience has been gained, and staff trained, this programme has gradually taken on the coverage of other risks. For example, fire and excessive rain were added in 1974, and losses from yellow spot disease in 1984. The programme has also developed a sophisticated method for rewarding growers whose claims experience has been good for the insurer. All growers are placed, for each insurance/growing season, somewhere on a 100 point scale. Their position on this scale determines the level of premium to be paid, and the indemnity level they will receive in the event of a claim
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for that insurance period. The scale is dynamic, with movements up and down being dictated by claims experience. Some 22 cyclones, on average, strike the Philippines each year, and of these four cause significant.damage. The northern and central parts of the county are more affected than is the south, where the main perils for farmers are drought and pests. The present crop insurance programme grew out of an agricultural guarantee fund, which was operated by the Land Bank of the Philippines, the principal government bank servicing the agricultural sector. The insurance is operated by a parastatal entity, the Philippines Crop Insurance Corporation (PCIC), which began business in 1981, after a three year preparatory period.Designed initially to provide risk management to borrowing farmers and their lenders, the PCIC also offers policies to self-financed farmers. Participation in insurance is compulsory for farmers in the higher-potential agricultural areas, for two crops, maize and rice. This element of compulsion has not resulted in a negative reaction by growers-probably because the premiums paid to PCIC, at approximately 8 percent for .rice and 7 percent for maize, are heavily subsidised, by the government and by institutional lenders, so farmers pay only a proportion of these amounts. The Syrian government has investigated introducing crop insurance, and is still to be undecided as to whether to direct the state-owned insurance company, a monopoly insurer, to develop and market crop policies. A major constraint to the introduction of crop insurance is that the most important peril by far is drought. As is well known, drought is perhaps the most difficult peril to include in any insurance cover, especially in the early years of a programme, when procedures are still being developed, and when staff are gaining experience. The Syrian position illustrates a classic dilemma that has fairly general applicability in arid and semi-arid countries. Officials understand that drought will be difficult to include at the start of any crop insurance programme, yet are well aware that unless insurance products cover this peril, then there will be a very negative reaction from farmers. This may justify investigating the applicability of one of the new developments in crop insurance, namely index insurance products.
und~rstood
The major agricultural export crop of the Windward Is, is banana. The industry is made up of some 5 800 growers, the vast majority of whom are smallholders, cultivating between 0.5 and 5 ha. The number of active holdings is around 8 200~some growers have more than one holding. The main peril faced is windstorm. After some earlier attempts to establish insurance, the Caribbean Development Bank funded a feasibility study in 1983, which eventually led to the formation of WINCROP (Windward Is. Crop Insurance Ltd.). The ownership of WINCROP is vested in the industry itself, through Banana Growers' Associations in the three participating islands. The company structure means that it has underwriting freedom and responsibility. WINCROP enjoys a good international reputation, and is able to negotiate re-insurance on the international market
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DEMAND FOR CROP INSURANCE PRODUCTS
The expected growth in demand has its origins in changes in the farming sector. Powerful influences here are summarised below. Evidence is accumulating of connections between climate change, and the increasing incidence of crop damaging weather events of extreme severity. Farming is becoming steadily more commercialised, with greater levels of financial investment. Farmer/investors and their banks will frequently examine the feasibility of using a financial mechanism i.e. insurance, in order to address part of the risk to their financial investment. As a part of this trend to. commercialisation greater use is now being made of contract farming arrangements; where insurance is one of many services provided, along with inputs, to growers. In summary, there is a trend to formalise risk management in farming, with insurance being one obvious mechanism which can be harnessed for this task. The World Trade Organisation (WTO) regulations generally forbid governments from subsidising agriculture directly; however, they permit the subsidisation of agricultural insurance premiums. For those countries wanting and able to effect transfer payments into their farming sectors, insurance provides a convenient channel for doing so. In the face of this WTO regulation, it is clear that demand for crop insurance will increase in those economies that wish to implement a policy of permitted subsidisation of their farmers. The dynamism of the farming sector, and its environment, is reflected in developments in the design of new insurance products. In the last decade two types of new products have been introduced. In some cases these have partially displaced existing covers; in others they have resulted in demand from new clients. The products are firstly, Crop Revenue products, secondly, Index or Derivative products. Accidental introduction of exotic pests/diseases is something which concerns all countries where agriculture is an important part of the economy. Insurance can address the risk of a breakdown of these measures. Insurance can also assist in managing the on-farm production risks consequent to changes in pest management practices. Such changes are increasingly required in order to address environmental protection and food safety concerns. Many of these apparently diverse influences have a major common theme. This is that any insurance arrangement will involve not only the farmer and the insurer, but also important third parties. Consideration is now given to these changes to the bus~ess of fanning, and to how they have increased demand for crop insurance, or might be expected to do so in the future.
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Crop Damaging
One major reinsurer has calculated that the economic losses of weather-related events in the period 1985-1999 amounted to some US$707 billion. Over a longer period, 19501999, the average annual losses have increased by more than ten times, while the global population has increased by a factor of 2.4. While crop and forest losses are only a part of this, the same reinsurer estimates that the costs associated with crop damaging weather events are doubling each decade. The scientific community is not unanimous in attributing the increases in extreme weather events to global warming. However, there is a strong body of opinion which holds that this is the case. Their thesis is that global warming means more energy in the system. A consequence of this is a rise in the frequency and magnitude of extreme weather events. This is considered one of the causes of the increases in losses noted in the previous paragraph. The other major cause is linked to socio-economic factors such as increasing wealth, and movements of populations to coastal areas which, although more productive in some senses, are more vulnerable to windstorm, storm surges and flood damage. The increasing incidence of crop damaging weather events is likely to "continue to push demand for insurance coverage of losses. At the same time the insurance industry is mindful of increasing exposures, and is exploring new financial instruments to assist in managing this exposure. Commercialisation of Farming/Contract Farming
Implementation of technology developments in farming usually involves investment. Such changes also frequently alter the risk profile of the enterprise. A common example is in minor irrigation. The availability of low cost pump sets has greatly increased the productivity of small farms in much of rural India, and has brought a boom in irrigated vegetable production in semi-arid areas of the Middle East, for example in Syria. But in both areas there is now vulnerability to falling water table levels. Investor/farmers who have a substantial interest in the success of a given crop are likely to have borrowed from a bank in order to make the necessary investment. Banks with a heavy concentration of loan assets in farming face the prospect of substantial losses through systemic risk-Leo risk that affects many at the same time. An example is unfavourable weather conditions over a wide geographical area. In both cases, i.e. borrower and lender, there is an interest in managing the risk of crop failure through the most economic means. There are occasions when insurance can be a key component in a range of risk management strategies. This type of link, crop insurance and loans, is already very common, both in developing and developed agriculture. The vast, heavily
.
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subsidised scheme in India, mentioned above, is largely linked to bank lending. A more recent crop insurance initiative, in Morocco, is primarily motivated by a desire to safeguard the loan asset portfolio of the government agricultural bank, the Caisse Nationale de Credit Agricole. From an administrative point of view bank/insurer linkages make a lot of sense, since both these providers of financial services require similar client data. Moreover a bank can readily act as an agent for selling insurance. This means significant cost savings in obtaining data and in making financial transactions. Also known as "inter-linked transactions" contract farming arrangements are one of the fastest growing business arrangements in both developed and developing countries. They are becoming particularly common in countries which were formerly centrally planned, and where liberalised marketing arrangements under structural adjustment have meant the closing down of marketing 'boards and the loss of a known, secure market for small scale farmers. The impetus for the further development of contract farming has come from the increasing number of fast food outlets, the growing role of supermarkets, and the continued expansion of world trade in fresh and processed products. In contract farming both the grower and the buyer expect to benefit financially from a crop which is up to normal expectations in terms of both quantity and quality. Both therefore have an "insurable interest". This means that an insurance product could be stru~tured so that each party receives an indemnity in the event of an insured loss. Since contract farming arrangements are generally renewed annually, a record of production is built up over the years. This availability of accurate records, coupled with the existing financial linkages between contractor and grower, mean that insurance can be included in the range of services covered by the contract at minimal operational cost. Some examples of contract farming arrangements in developing countries: many thousands of outgrowers produce tea under contract to the Kenya tea induStry; 2200 farmers from 164 villages in India grow maize and soybeans for a major poultry producer; 30000 farmers, in Northern Thailand grow vegetables for local exporting firms to export to Japan; banana production by smallholders in Central America is very commonly arranged under contract with major fruit corporations; fast food chains in the Philippines and elsewhere frequently contract with local farmers for supplies of potatoes for French fries, and also for salad vegetables; 4.t growers in Northern India grow tomatoes for paste under contract to Hindustan Lever.
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In many of these cases insurance protection could be arranged against major weather perils as part of the contractual arrangement. World Trade Regulations
One of the policy-making priorities of governments is to facilitate trade. For most developing countries agricultural exports are important, and it is vital therefore that WTO's regulations are respected. Subsidisation of crop insurance premiums is permitted by the WTO. They are considered as falliIlg into the 'Green Box' of measures by which a government can support its producers. Whereas this development is still relatively new, the commercial insurance industry has experienced an upsurge in demand for information, from governments, on crop insurance. The nature of these enquiries makes it clear that they are prompted by awareness of this apparent avenue for permitted assistance to the farming community. There are several types of assistance by which a government can facilitate crop insurance. Among these are the follQwing: Provision of information, on weather patterns, incidence of perils, evidence of past losses following adverse weather events, numbers, areas and locations of farms! crops, historical crop yields. Most countries do this on a regular basis. Some charge for information. The quality of the data varies greatly. Meeting the costs of the research needed before any crop insurance programme can be started. Often this responsibility is shared by development organisations such as FAO-e.g. in the case of Pakistan in 1995 and Syria in 2000, and the World Banke.g. in the case of Morocco in the late 1990s. Subsidisation of premiums payable by farmers. This is very common, with Canada, Cyprus, India, Japan, the Philippines and the United States being examples. Providing a layer of reinsurance. Although less common than premium subsidy, it is practised, for example, in the United States, Cyprus and India. CLASSIC CROP INSURANCE PRODUcrs
These crop insurance products account for by far the bulk of all crop insurance written globally. There are two main types, damage-based and yield-based products respectively. These are introduced below. Damage-based Products
Insurance against crop losses from hail have been insured for more than 200 years. This type of crop insurance still accounts for a considerable proportion of crop insurance
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worldwide. hail policies are based on a measure of the actual damage which results. Other named-peril policies, such as those for frost and fire, are very similar to hail cover in essentials. The key features are: Damage resulting from the peril is localised; Low degree of correlation of risk over a given area; Sum insured is agreed when the policy is purchased; Loss adjustment and eventual indemnity based on measurement of the percentage of damage after the incidence of the loss event; This type of insurance is not suitable for perils which can impact over wide areas, e.g. drought, pest, disease. Yield-based Products
Multi-peril crop insurance (MPCI) products have the defining characteristic that insurance is geared to a level of expected yield, rather that to the damage that is measured after a defined loss event. Other features are: MPO policies are suited to perils th~ nature of which mean that their individual contribution to a crop loss is difficult to measure; similarly these yield-based policies are suited to perils which impact over a period of time; establishing a farmer's yield history provides the basis for determining the percentage of shortfall after a loss event; the yield is measured at harvest; insured yield may typically be in the range of 50 to 70 percent of historic average yield; yield shortfall may be determined on either an area or individual farmer basis. Crop-revenue Insurance Products
The essence of this product is to combine production and price risk, the combination of production and price being the determinants of gross revenue from a given crop. Under normal supply/demand cOPlditions a production shortfall might be expected to result in a rise in price. To some extent such a rise will cancel out the financial loss for the grower who suffers a production shortfall. But this will only be the case if he harvests sufficient crop and sells it at sufficient premium over the expected price. Crop-revenue insurance is designed to meet any remaining shortfall in revenue from crop sales. Frequently, too, crop-revenue products involve the determination of loss on an area basis, introducing
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important economies in the loss assessment process.At present crop-revenue products are marketed mainly in North America, where they first became available to all com and soybean growers in Iowa and Nebraska in 1996. Here their use is facilitated by commodity markets being highly developed and by related information being reliable and readily available. In this connection it is important t.hat the price element of the policy be market based, that is, on futures prices for the coming season. The alternative, to use some sort of target price, could lead to a distortion of supply. Furthermore, it is unlikely that a crop revenue product based on a target would find underwriting support. Crop-revenue products have now spread beyond North America. The extent to which they could apply to developing countries will depend on the development of local crop futures markets, as well as on the availability of the necessary local expertise. However, these changes are really only a matter of time. Given the advantages to the grower and to the insurer, this type of insurance product is likely to grow in importance, though for smaller crop areas, as with yield assurance, it will always suffer from the problem of high administrative cost per unit of value. The crop revenue approach follows from a new trend in agricultural insurance. This is to define the insurable interest as an income stream rather than as the intrinsic value of the,biological item at risk. This redefinition leads readily to a consideration of farm 'loan and insurance linkages, since the servicing of interest and principal payments on an agricultural loan depend on the income stream produced. As already noted, some crop insurance programmes have been administratively arranged so that the insurance element is made a part of the loan, with the bank being the first recipient of any indemnity paid by the insurer, while the premium is a working capital item that is packaged with the loan itself. A more recent development is that some banks are believed to be interested inAil'ect coverage of portions of their loan portfolios, more particularly for catastrophic losses following a systemic peril. At the time of writing this development must be noted as an area where much future development is likely. Index-based Insurance Products
In a classic crop insurance policy, evidence of damage to the actual crop on the farm, or in the area of the farm, is needed before an indemnity is paid. But verifying that such damage has occurred is expensive, and making an accurate measurement of the loss on each individual insured farm is even more costly. An index policy operates differently. With an index policy a meteorological measurement is used as the trigger for indemnity payments. These damaging weather events might be:
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a certain minimum temperature for a minimum period of time; a certain amount of rainfall in a certain time period - this can be used for excess rain and also for lack of rain (drought) cover; attainment of a certain wind speed - for hurricane insurance. The classic insurance policy is replaced with a simple coupon. Instead of the usual policy wording, which would give the indemnity, or range of indemnity levels, on say a per hectare basis for a given crop, for losses from specific causes, the coupon merely gives a monetary sum which becomes payable on certification that the named weather event, of specified severity, has occurred. The face value of the coupon may be standard, to be triggered once the weather event has taken place for the area covered. Alternatively it could be graduated, with the value of the coupon then being proportional to the severity of t.lte event. Clearly this type of trigger operates over an area, encompassing many insured farms. Again, a trigger such as this cannot be used for certain perils, such as hail, where the adverse event normally impacts on a very limited area of land. On the other hand, it is suited to weather perils which impact over a wide area, for example drought. Since there is no direct connection between a farming operation and the coupon, even those without crops at risk could theoretically purchase risk cover of this type. This is not a disadvantage. On the contrary, there are ma.!lY persons besides farmers who stand to suffer financial losses from adverse weather events. Fishermen, tourist operators, outdoor vendors are among the many categories making up the potential clientele for index insurance products. Index-based crop insurance is a very new product. It has only started recently in a small way in a few parts of the developed world and it is still too early to be able to report much useful experience. Examples to date include index insurance against drought on pasture land in the provinces of Alberta and Ontario, in Canada. Some preparatory work has been done for another coupon scheme, for drought in Morocco. This exercise, funded by the World Bank, is understood to be still at the stage of consideration by the Moroccan authorities and by insurers. A recent development in India involves a pilot programme, by the private sector, with some involvement of a banking NGO. The risk being insured is insufficient rainfall, and the growing season for the crops in question, groundnuts and soybean, has been divided into sections, so that a critical shortage of precipitation in one part of the growing season will still trigger the index policy, even if ample rainfall at other times in the g~wing season means that the overall, aggregate precipitation would appear to be satisfactory for crop growth. In this pilot programme some 200 farmers are involved. At the time of writing no details of experience with the pilot are known.
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A further example, on which FAO has done some preliminary work, illustrates some of the limitations of index insurance, when an attempt is made to apply it to a peril which does not impact evenly on the area to which the coupon relates. The data now given are simply proposals, and do not reflect a fully prepared business plan, let alone an actual index product. The estimates of uptake for farmers and fishermen respectively are the informed estimates of Bahamian officials who have been closely associated with past hurricane losses, and with government compensatory measures. The outline given above conceals a major area of difficulty. This relates to the operation of the trigger. The aim with index-based insurance, as with other types of risksharing mechanisms, is maximum fairness to participants. With hurricanes there are three problems relating to the trigger. Firstly, hurricanes vary greatly in size, as illustrated in the comparative images below of Hurricanes Danny and Fran. This means that defining a trigger as being activated when the hurricane eye passes within 100 km of a coupon zone will be fair for some, but if the hurricane is a large one, then there will be coupon holders who will not be compensated since they fall outside of the 100 km band. The second major problem is the tendency for wind strength to vary along the track of the hurricane. This can impact on the categorisation of the event, including the crucial shift from. tropical storm to hurricane, and vice versa. These relatively quick shifts are not always recorded in the official reports, as the recording devices do not always pick them up, as the network of devices is not as complete as might be desired. The third area of difficulty is the fact that the track itself, as recorded by meteorologists coordinated in the Caribbean area by the National Hurricane Center in Miami, is only an approximation of the real path. In effect it is a best fit curve through a series of points recorded at intervals of six hours. Region:
Caribbean
Country:
The Bahamas
Peril:
Hurricane
Trigger:
Evidence of Category 1 hurricane "wall" passing within 50 km
Insured area:
Each major island would have its own coupon
Coupon value:
US$ 500 (once the hurricane is declared for the zone to which the coupon relates
Target clientele:
1 000 farmers (estimated coupon sale: 3000 fishermen (estimated coupon sale: 10 each)
Tentative coupon price
US$ 50
5 each)
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These three problems introduce the concept of Basis Risk, i.e. the potential mismatch between insurance payout and actual insurance losses. It is possible that this could be reduced to some extent by introducing the concept of a twin trigger. The first part of this twin would be the declaration of a hurricane for a given zone. The second would be evidence of storm damage gained from aerial photography soon after the passage of the hurricane. Clearly hurricane is a difficult peril for index insurance. On the other hand, drought impacts more evenly over a given land area, and may well be more suited to this type of risk management mechanism. Despite the paucity of experience with index insurance, there is a high level of interest in both development and insurance circles in this risk management mechanism for developing countries. This interest is prompted by the belief that index insurance products offer an apparently practical solution to many of the barriers to classic crop insurance for small-scale, dispersed farmers in less developed areas of the world. These barders, which will be discussed in more detail below, include: Adverse selection-only those farmers more at risk will buy cover; Moral hazard-the insured farmer may not do everything possible to avoid or minimise a loss; Transactions costs-the huge costs of marketing individual insurance policies, coupled with the administrative costs involved in calculating and collecting individual premiums and paying claims; Loss assessment expenses-if loss assessment is done on an individual farm basis the costs can be very large in comparison to the premium paid. Introduction of Pests and Diseases
The economic consequences to farmers of the accidental introduction of crop pests and diseases into a country or an area where they had not been known to exist can be very severe. Australia and New Zealand are among the most effectively isolated countries in which agriculture is a major part of the economy. Yet even in these island nations, the border protection personnel are a major force, and consequently an important cost item for the public sector. As long as protection protocols work effectively, then all is well. However, when they do not work then costs of eradication can be huge. New Zealand is currently trying to cope with the accidental introduction of the painted apple moth Teia anardoides-an Australian Lepidoptera sp. in a programme involving very costly aerial spraying of large areas. This insect has the potential to damage the country's forest industry, as well as native forest reserves. There is a growing demand for insurance mechanisms to act as safety nets for at least some of the costs incurred when unwanted organisms are introduced, despite stringent border protection structures and procedures.
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Safety and Environmental Protection Concerns
Safety in the food chain is a major concern in all countries, and increasing resources are being directed in many if not most countries to safeguarding do~estic consumers. Whereas livestock and livestock products come readily to mind here-foot and mouth and BSE being recent and costly examples in Europe-safety is also vital in crop products. Aflotoxins and other mycotoxins in leguminous crop products, and moulds in cereals are among the crop-related diseases which can cause problems with the safety of food products, quite apart from their direct economic importance to growers and to the food industry. Vigilance starts with setting up an appropriate structure at governmental level. It continues with the application of correct on-farm practices, and is particularly important during harvesting, storage, processing and marketing. Many of the control measures are matters of appropriate procedures being followed in the food chain. However, where the appropriate measures are unknown, or when accepted controls prove to be inadequate, then large quantities of food could still be condemned for consumption, resulting in heavy losses. These losses could well be insurable with policies designed for the purpose. This is expected to become a growth area in the insurance industry. Insurance can also assist in managing the on-farm production risks consequent to changes in pest management practices. There is clearly a community interest in phasing out the use of agricultural chemicals known to be harmful. Grower~ may be reluctant to use more benign techniques because of their perception that the risk of infection might increase. This risk could be addressed by crop insurance. CROP INSURANCE: STEPS
Decision and Action Steps
Any decision-making process on crop insurance involves many stages. These stages and certainly the priorities will differ, depending on which type of body is doing the investigation. This may be a government ministry, a farmers' organisation, an insurer, a bank or a group of marketing/processing agencies. In any case, some of the more important issues and steps are: Demand assessment-ensuring that any initiatives are in response to real risk management needs; identification of the key insured parties; automatic or voluntary cover? determination of key perils-a key factor in insurance design; decision on crops to be covered-another key factor in insurance design;
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analysis of insurance options, administrative models and loss assessment procedures, together with determination of associated costs; rating-determining the pure premium required, plus administrative and loss adjustment overheads to derive the initial premium level to be charged; identifying possible complementary roles for the government and for the private sector. In any given situation the results of investigating these issues will determine whether
or not crop insurance is the most efficient and effective mechanism to manage a particular area of risk. The results will also indicate the type of insurance product which is optimum for a given situation. Demand Assessment
This must come first, but is always difficult, as before a detailed investigation of the incidence and effect on crops of perils, and an assessment of operating costs, it is impossible to give more than a very vague estimate of the likely cost of the insurance. Unless farmers know the details of the product and its price, they are not likely to indicate whether or not they will buy. Closely linked to this is the need for any crop insurance programme to respond to real needs. As stated in the introduction, crop insurance is a business, and both parties must want to participate. Real needs must be met for this condition to be satisfied. These needs are changing, as new opportunities arise. An example comes from the increasingly accepted policy to reduce of the use of certain crop pesticides and soil sterilants. In order to overcome growers' fears that alternative and safer techniques and products could be used, insurance has a potentially important, if temporary, role to play. In the face of these needs, the services of an experienced crop insurance team are required when crop insurance is under consideration. Such a specialist team would be able:
to examine the risk structure of certain key crop sectors; to identify the extent to which the involved parties are vulnerable to these risks; to draft an outline of an insurance programme, with indicative costs and benefits, and responsibilities; it would also include details of further investigative, publicity and lobbying work required before insurance business could commence. Nature of the Insured Parties
Farmers are one obvious party to crop insurance. Those who depend on a supply of farm
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produce for their business are another. The latter group includes processors and crop product buyers. These firms often stand to lose financially if crop product is not available from their local farmer suppliers. In this case they may face increased product acquisition costs; they therefore have an insurable interest in the growing crops. In Canada a baked bean cannery buys insurance where the trigger for an indemnity payment is a shortfall in supply of beans from local growers. The indemnity payment assists the factory in sourcing raw beans from elsewhere-usually at higher cost. One of the factors identified earlier as leading to an increased demand for crop insurance is the growth of contract farming arrangements. When insurance can economically address some of the production risk involved, risk which affects both growers and contractors, then there may be a case for making crop insurance automatic. This is the same as making it compulsory, but "automatic" is a better description of the process when insurance becomes just one of a range of services being provided, as a package, to contracted growers. The Mauritius Sugar Insurance Fund (MSIF) has operated for some 50 years. It provides automatic cover against the main peril to the industry, namely windstorm (cyclone), for all sugar growers on the island. The compulsory nature of the cover has always attracted some criticism from a few growers, but the parastatal MSIF has countered this by appointing strong representation of growers to the Board which overseas the operations of the Fund. Over the years the growers' representatives have been responsible for several improvements to the product bought by farmers. This is now generally regarded as being both fair and highly useful. A similar, automatic programme operates for the large numbers of small-scale banana growers in the Windward Islands, in the Caribbean. In New Zealand crop insurance against frost and hail was automatic for all growers of kiwifruit for several years, from 1988. After a few years with just these two perils included in the policy, some losses were experienced. in the industry from geothermal activity. On grower demand an additional peril-damage from volcanic ash-has been added to those included in the policy. The cost of administering kiwifruit insurance is extremely low, as the insurer pays only a very minor amount for the acquisition of the business i.e. advertising expenses and brokers' commissions. On the other hand, the nature of the perils being covered mean that individual loss assessment has become the norm, and indeed is necessary. This is costly for the insurer, leading to a higher premium than would be the case if an index type of policy could be designed. Key PerilsIRisks
A listing of key perils and risks for agriculture across the world would be long. For the present purposes it is useful to focus on thos~ which are of major concern to developing
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countries. Further, they can be clustered into a number of groups. One such clustering would produce a list as follows: Production risks; Natural resource risks; Financial risks; Marketing and price risks. Production risk perils
This is the main category of insurable risks. Both quantity and quality losses can result. Perils included are: Adverse climate conditions: drought, excessive rain, flood, windstorm, frost, hail, sunburn, snow; Pest and disease attack; Fire. These warrant separate discussion, under the headings below. Drought Drought is both a major concern of many developing countries, and the natural weather event which causes most problems for insurers. The reasons for this are many. Firstly, insurers feel most confidence when an adverse event has a clearly defined time of impact, coupled with a clearly defined geographical area. The classic example is hail, which may do its damage in a matter of a few minutes, or even seconds, and will typically impact an area confined to a few hundred square metres up to a few square kilometres. Hail damage is clearly attributable to the adverse weather event, and is readily verified as such provided that a field inspection is undertaken. By contrast drought has a vague beginning, its effects linger-for a very long time, and can extend over mOle thiom one growing season. Moreover it typically impacts a very wide land area. Production loss caused by drought can be aggravated by the incidence of other problems, e.g. diseases attacking plants weakened by water stress. From a purely underwriting point of view drought poses great difficulties for a standard crop insurer offering what is in effect a yield guarantee. Firstly, because drought affects a large number of growers in the same season-perhaps the whole of a countrythe production losses are very large. This systemic or catastrophe exposure means there are problems in mobilising sufficient insurance capacity to cover the sum at risk, e~en with recourse to substantial reinsurance. Secondly, droughts in recent years, at least in
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many parts of Africa, have tended to extend over more than one year. This experience means that it is extremely hard for insurance companies to obtain reinsurance for crop insurance portfolios which carry drought risk. Thirdly, the magnitude of the risk in most developing countries means that actuarially calculated premiums would be very hightoo high perhaps to attract all but the most at-risk growers. No insurer wants to build a portfolio based entirely on such a clientele. For these reasons insurers are very wary of covering drought as an inclusion in standard crop insurance policies. This is particularly the case in those parts of the developing world where drought is the major weather constraint to crop production: Southern and Eastern Africa, Sahelian Africa, Horn of Africa, North Africa/Near East, Eastern Europe, Central and East Asia, South Asia, Central and South America. The list illustrates the key role which drought plays in the lives of much of the developing world's rural population. Given the almost insurmountable problems involved in including drought in standard crop insurance policies for developing areas, attention in recent years has turned to examining whether index policies could provide a useful measure of security. Initial developmental work in this field is promising. In the case of an index policy covering drought, the most likely form would be a series of indemnity steps, each step corresponding to a given level of rainfall deficit. The assumption is that growers could select a level of indemnity suited to individual circumstances. Thus the indemnity payable would increase as the rainfall shortfall increased from a defined drought trigger" amount. At the time of writing, index policies covering drought or other climate risks cannot be described as being a standard product for developing countries. Rather they are in the nature of a promising new insurance technique, attracting much interest among risk management professionals. II
Excessive rain Crops need water, and much of the developing world's arable and horticultural production relies on rainfalL Too much rain at any time can damage a crop, but there are periods of special vulnerability, described below. The first danger point is excessive rain just after germination and emergence. Entire crops can be washed out of the ground, necessitating resowing. This is an insurable risk, where the indemnity which would be written into the policy would be the costs of resowing, plus a possible additional amount in those cropping situations where a delay in sowing means that the eventual harvested crop is smaller than would have been the case had the crop been able to take advantage of the whole of the normal growing season. The next common point of vulnerability is at or near to harvest. Maize and other grains can sprout prematurely while still growing in the field. Various fruits can be
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damaged by excessive rain or even any rain just prior to harvest. Other crops can be lost when excessive rain prevents harvest. An example is a crop such as tomatoes grown for processing. The processing factory schedule of crops for harvesting means that the date of harvest is fixed. Moreover, it is now common practice with commercial tomato crops to spray with ethrel in order to accelerate the ripening of fruit which are still green, in order to allow once-over harvesting. If ~xcessive rainfall is experienced just when the critical readiness for harvest is achieved, then harvest may be prevented, and the crop lost. Flood
Flood damage may be due to on-site excessive rainfall, but it can also be caused by excessive precipitation elsewhere, and the subsequent rise of river and lake levels, to cause flooding of crop land. The risk is usually insurable. Exceptions would be crop land which is insufficiently drained or where existing drains are not maintained, and also flood plains exposed to a very high risk of flooding. Flood is sometimes one of the results of severe storms. Examples are the frequent tropical cyclones experienced in the Bay of Bengal. These usually cause flooding of lowlying farmland along the affected coastal zone. Records indicate that although the . fundamental peril is windstorm, the actual losses on farms-to livestock as well as to crops, have been due to flood damage resulting in tum from wind-induced high sea levels, which are known as storm surges. Windstorm
Crop insurance programmes in the Windward Islands and in Mauritius have already been mentioned. Both were set up to assist in managing the losses from excessive windcyclones in Mauritius and hurricanes in the Caribbean. High wind speeds affects nearly all crops-and can cause serious damage in forests. As with other weather perils, the first move in risk management lies in appropriate farm management-correct attention to plant density, to the provision of shelter belts for those crops highly sensitive to wind, and care with harvesting in the case of forests. It is not uncommon for problems to arise when partial harvesting takes place in forests. Those trees that are too immature to harvest are suddenly exposed, and may be blown over by ll~gh winds. In writing wind-storm insurance, insurers take these sorts of management practices into account. They make certain that it is only exceptional events that will trigger the insurance, when normal practices are insufficient to prevent damage.
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Windstorm is associated with catastrophic losses to life and property, as well as to crops. Hurricane Andrew, one of the most destructive storms ever recorded, hit Florida and Louisiana on 25 August, 1992. Storms of this magnitude, and lesser but still serious weather events of this nature are believed to be increasing in frequency. Frost Although not at all common in developing countries generally, there are some regions where this is an occasional risk, especially to vegetable and fruit crops. This applies especially to Eastern Europe and the Middle East. Frost causes damage by the freezing of the water content of plant cells, and their subsequent rupture. It will be evident that it is not only the temperature which matters; it is also the time when the temperature is below a certain minimum level which causes a damaging event. Crop insurers write policies accordingly, sometimes constructing a damage point curve which plots temperature against time. Frost conditions can impact a wide area, causing extensive damage. However, the micro-climate in a given site can increase the likelihood of frost damage. For example, fruit and vegetable production often takes place in valleys because of the presence of deep topsoil, washed down from surrounding hills, together with the availability of water from surface or groundwater sources. These same valleys can also be 'frostpockets' because freezing, still air accumulates readily in this type of topography. Again, an insurer may expect growers to take normal precautions against frost damage, through the use of devices to move the air. Perhaps the most effective preventative of frost damage for horticultural crops especially is the use of sprinkler irrigation. It will be clear to the reader that all of these measures involve a cost. Design of an
insurance policy to respond to frost damage will take into account the inevitable tradeoff between the costs of physical and financial measures of managihg the risk. Usually the most cost-effective approach is a blend of the two, with insurance acting as a final safety net, to be triggered if the physical devices fail to prevent damage. Hail
Hail holds a special place in the history and also the current practice of crop insurance. It was the first crop peril to be insured by a modem insurance company - the first policies being issued, in Germany, in 1791. It is also the simplest of weather perils to handle from an insurance point of view. Its incidence is readily confirmed by observation of damage, and compensatory growth factors are reasonably well understood for most major insured crops.
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Moreover, over time, the likelihood of hail events in any given agricultural area can be estimated in a manner that permits actuaries to confidently set premium levels at values which both sides, insured and insurer, find reasonable. This is due also to its long history, and the manner by which records of damage have been prepared and retained over the years. This means that there is a wealth of data on the incidence of the peril, and of the crop damage which has been caused as a result. Again, when hail strikes it is usually very confined in terms of the damage zone. This can be just a few square metres, a few hundred square meb"es, or, more rarely a few square kilometres. It is seldom larger than this. There is little that a grower can do against hail damage. Lengthy research has proven that injecting hail clouds with silver iodide via rockets or planes is not very effective. Areas with very high hail exposure and expensive crops can resort to hail nets. Sunburn Sunscald, under exceptionally adverse conditions, causes damage to fruits sm:;h as pip and stone fruit, grapes and nuts. It is associated with the premature loss of foliage from the plant. The risk is insurable, often as an extra-cost option under multi-risk policies. Snow Snow can damage all types of crops, including fruit trees and it also a peril of note in forests, where excessive weight loading can cause breakage of parts of trees, or even toppling of the whole tree. Developing countries vulnerable include those in Central Asia, Eastern Europe and the Middle East regions. Snow is an insurable peril in many circumstances. In forests damaged by breakage through snow loading, the presence of broken tree parts can facilitate the build up of pest and disease organisms. Pest and disease attack Insurance cannot substitute for sound management of the risk of pests, parasites and diseases. Indeed, this is a significant area of modem farm and forest management, with very substantial losses resulting from failures in this area. Moreover the growing importance of international trade in agricultural commodities impacts on the pest and disease issue in developing country farming in several ways: Phytosanitary regulations mean that any evidence of pest or disease in a consignment may disqualify produce from entry to the country of destination; Similarly, pesticide residues are subject to very tight limits under the standards for international trade;
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Competition in the market is fierce, and even if produce is allowed to enter, blemishes on fruit etc. mean the produce is unlikely to find a buyer. Insurance implications can similarly be summarised in a brief list: It is sometimes possible for growers to obtain cover against pests and diseases where
there is no generally accepted management control; in an attempt to reduce the adverse environmental impact of some well-established chemical spray routines for pest and disease control alternative, benign regimes have been developed. Insurance may be utilised in the future in order to provide temporary risk assurance to growers using the new routines; frequently damage to fruit and other crop products provides an entry point for disease organisms. Perforation of the skin due to hail damage is a common example. In this case any hail policy needs to be clear as to whether the consequential loss from disease is also covered. Fire
One of the oldest perils to be covered in property insurance, fire is a major peril for many crops and for virtually all forests. It is commonly included in multi-peril crop insurance, and is frequently the key peril under forestry covers. Fires are caused by human action and also by lightning strikes during electrical storms. Whatever the cause, there are control measures to reduce any losses. These may be through early detection and the subsequent means to take action and/or through the use of cleared firebreaks. Insurance policies will normally state the expectations under the policy of the means to control fire losses. Again this is an example of insurance being just a part of a cluster of measures used to control risk. Natural Resource Risks These include: Adverse soil conditions, e.g. salinity, erosion of topsoil and loss of soil nutrients; Deterioration in water quality e.g. due to pollution of the water table or natural water courses; Lack of water from the irrigation source. In the main these risks are best addressed by farm management practices. However, some of the underlying causes of these problems may themselves be insurable. For example, soil erosion may follow excessive rainfall and/or wind. Pollution of water may be beyond the control of the farmer drawing from wells or rivers.
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Related to this is the risk that a water source used for irrigation may fail. Prolonged drought means that water tables fall, necessitating the boring of deeper wells. Similarly rivers and streams can dry up, due again to drought, or to an increase in uptake of water upstream. Where. this involves another country then this falls into the political risk zone, something that many insurance policies specifically exclude. COST·BENEFIT ISSUES
As with most assets or production processes, virtually any crop can be insured, against virtually any peril, but only at a price. At the time of writing, with squeezed profit margins on the production of many crop commodities, a paradoxical situation arises. The tight margins highlight the need for risk management, including insurance, but also 'reduce the ability of growers to buy the desired level of protection. The discussion below will focus on four main groups of crops, annual field crops, perennial crops, glasshouse crops and finally, forests. The focus will be on identifying those areas of risk which the nature of the crop, and of its common perils, could predispose it for insurance as part of a risk management strategy. In this discussion, 'crop insurar.ce' relates to the various types of contract which make up the more traditional type of cover, as opposed to index policies. With the latter, the nature of the crop is not an issue, since the insurance contract relates just to a given weather event. Insurance of crops and forests involves insurance of an expected future value. This sets this type of insurance apart from other property covers when the value exists at the commencement of the insurance. One of the factors which can determine whether or not a particular crop/peril combination is suitable for insurance is the ease and economy by which losses can be satisfactorily assessed. Annual Field Crops
m
Wheat, maize, rice, soybeans, sorghums, cotton, beans etc. are all insured various parts of the world. As annuals, any loss or damage is just to one season's crop-unlike for perennial crops and forests. This simplifies loss assessment, in contJ:ast with the situation of Perennial Crops, taken up below. As a general rule, the more commercial the nature of the crop, the greater will be both the potential demand for insurance, and the likelihood of a cost-effective role for crop insurance in risk management. Crops of the high value input-high value output variety are often financed with the assistance of banks, and lenders increasingly insist on insurance coverage, when this is available. Another important issue in commercial crop production is the marketing chain. With crops such as sugar cane, coffee, tea and cotton, virtually all of the harvested production enters the commercial market, and requires processiflg. This means that there is control over quantities produced, year after year, together with an opportunity for establiShing
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a strong database of producers and of details of production enterprises. Information management of this sort is vital to creating the climate of confidence necessary for efficient and economical insurance transactions. It will be evident from the above that food crops, especially those for which there is an active, unrecorded local market, are difficult to trace after harvest. This means that insurance assessments are similarly difficult for this type of crop. Perennial Crops
Perennial crops pose a special problem. In the event of a loss event, should the loss be calculated solely on the basis of the current season's expected production, or should reduced production levels for the next season(s) be included? The difficulty of making accurate assessments for future years will be evident, and crop insurers in Chile and Cyprus, for example, include only the current season's lost production. On the other hand, when a peril such as windstorm causes serious damage to tree crops such as oil palm, coconut, rubber, and mango or to temperate fruit crops such as pip and stone fruit, growers naturally expect the longer term loss to be indemnified. Technically, when losses are severe, it is possible to make assessments. These could even include the costs of replanting and/or regrafting. Paradoxically, the problem is greater when the damage to the wooded parts of the plants is less severe, but still sufficiently serious to mean a diminution in the following season's crop. In such cases the approach taken by Chile and Cyprus appear to be appropriate. An alternative is to formulate wording such that fruit and trees are separate parts of the same policy. This is done in the British Columbia Ministry of Agriculture crop insurance programme. Glasshouse Crops
Crops grown under glass, plastic or other coverings generally fall into the "high value input-high value output" category. As such, risk management planning is very important, since loss of the crop and/or the structures can mean a heavy financial blow. In fact in those countries where glasshouse and plastic house cultivation is important, insurance is usually an integral part of the production financial plan, and the potential liability for insurers is very substantial. Sometimes insurers offer policies which cover the structure together with the growing crop. Generally these also specify minimum standards for construction and the materials used in the structure. Forests
The economic role of forests is undergoing a partial change. This change affects risk management, and also insurance as part of risk management. The transition of national economies from a commodity to a service orientation, and stream of products, also affects
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forestry. This is because a forest today is not just a source of timber, for paper, for building and for furniture, but is also a provider of environmental services. Increasingly it is becoming possible for forest owners to generate income from the sale of carbon credits. This opens up forestry to a new, more commercially oriented class of investor, and this change will affect developing and developed countries similarly. A further change is the move towards the certification of forests as environmentally sound entities, under some sort of recognised certification system. The implications for forest managers are twofold. Firstly, such certification opens up access to markets which will only accept timber from forests certified as being sustainably managed. Secondly, when insurance is involved, such certification, since it is based on the achievement of a high standard of management, including risk management, could lead to substantial reductions in insurance premiums. The major risks to forests, namely fire and windstorm, will affect virtually all species of timber trees, although some are more at risk than others. For example, in recent years there have been extensive commercial plantings, in many parts of the word, of various types of Eucalyptus species. This tree type is popular because it is very fast growing and has considerable drought resistance. However, it also has a high content of oily, volatile sap, meaning that it bums readily.When forests are insured against fire risk then considerable attention is given to management procedures to reduce the possibilities of loss in the event of a fire outbreak. Some of these points have been made above, under the heading, Fire. LOSS ASSESSMENT
Loss assessment is a key element of standard insurance. With crop and forestry insurance it is essential that loss assessment procedures can be designed for the crop and the perils involved. This is not always the case. A common problem is when a loss occurs which could have been caused by more than one peril. When the policy is not' all-risks' but rather 'named-perils' then any loss assessment process should be able to ascertain as to whether the loss was caused by an insured peril. Unless this is possible then the crop/ peril combination may be impossible to insure. In any insurance contract it is vital that the process of loss assessment is made clear, so that in the event of a loss, the assessment process can start in a manner which has the prior agreement of both insurer and insured. The first element is to check that the loss falls within the scope of the policy. This is not always a straightforward issue, since some losses have more than one cause, and some of these might be covered by the policy, others not.
The loss must then be measured, and the indemnity to be paid determined. The whole process of assessing the loss, determining the indemnity and paying it is known as loss
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adjustment. Unlike other types of property insurance, when a loss can be assessed without the "biological 'factor", crops and trees have the capability of compensating for damage. Compensatory growth is a plant's response to damage. Some examples will illustrate how this can impact on insurance and on the assessment of losses. Hail can do devastating damage to grapevines. If the hail event is in the spring, fruiting parts can be knocked off. However, the plant will normally grow new fruiting parts from existing buds, and a crop will result. The loss in this case is likely to be a reduction in the quantity and also in the quality of the fruit, but there will be something to harvest. On the other hand, late summer hail damages the grape bunches themselves, and can cause an almost complete loss of the season's production. It is too late for
compensatory growth, so an insurer, working with the grower, will assess whether or not any salvage can be undertaken. Table grape market values are heavily hit by partial hail damage to" the shoulders of the grape bunches. In such cases, even though the bulk of the fruit in the bunch may be undamaged, the prominence of hail damage on the shoulders of the bunch means that the grapes may not find a market. This may lead a loss assessor to declare a constructive total loss. Cotton and maize are among other economically important field crops which will compensate for damage by a peril like hail. But the new growth will not completely replace the lost parts, so some diminution of yield can be expected, depending largely on the stage of growth at the time the damage occurs. Compensatory grovvth is something that a crop loss assessor will take into account, drawing on the considerable research which has been done on the more important field crops, which gives an indication of the extent to which some of the loss is made up by natural processes. Salvage is the human equivalent of compensatory growth. Sometimes salvage of a damaged crop will involve sale into a different market. For example, apples grown for whole fruit sale, which are damaged by hail, might find a market at a juicing factory. Similarly, a forest damaged by fire or windstorm may yield timber which is marketable, although the extraction cost might be high. Again, salvage possibilities are taken into account by assessors in calculating the indemnity. In the event of a "constructive total loss" the insurer pays a full indemnity to the insured grower, and then may try to salvage some value from the damaged crop or forest. INSURANCE ADMINISTRATION
The management of insurance, as a business, has several stages. These are: market identification; product development, marketing, setting indemnity and premium levels,
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collecting premiums, handling claims. The over-riding aim in the design of administrative structures and procedures is to lay a foundation for minimising costs. Since the potential clientele comprises small and often widely dispersed growers, costs can easily escalate to the point of non-viability of the business, unless special care is taken. In this connection, the new insurance products, mentioned earlier, offer much scope for drastically lowering the costs of administering a financial risk management mechanism. The various stages of standard insurance administration offer some scope for economies. The tasks involved in these stages are briefly described below, with mention of particular examples where efficient procedures have been developed in order to save costs. The extent of involvement of the public sector varies from country to country, but it always has a role, even if this is exercised in the main through setting supportive and regulatory policies. It may be particularly important in the early stages of developing crop insurance, and in situations where financial support is considered both desirable and possible.
Market identification This is a vital stage. Buying insurance involves increasing the up-front costs for a grower. The advantages of buying cover must be clear, with careful positioning of any proposed insurance product. Firstly, this means recognising that insurance as such may not have a legitimate role in a particular industry for the major perils, as seen by the owners. Secondly, where there is believed to be a role, it means that careful attention must be paid to benefit/cost considerations for both contracting parties-the insured and the insurer. These two' conditions can best be met by identifying the real points of financial risk in an enterprise type, and examining whether a financial risk-sharing mechanism can be economically applied. In general, the more commercial the operation, the more likely is it that insurance could be designed to address certain of the risks involved. This applies, in particular, to the intended market for the produce of the grower. A formal, commercial market implies the ability to collect information on quantities of production from particular growers. Time series data of this type, since they are based on transactions involving payment, is likely to be highly accurate. A market outlet may also facilitate administrative economies in arranging the cover, or even in paying premiums. At this stage too it is important to identify the insurer. Is it to be a local insurance company, perhaps one that has no previous experience with crop insurance? This is the model which is commonly found in Latin America, and which was recently proposed for Syria, by an international team of specialists. Or is it to be handled by a special agency, as is the case in Iran, and in Mauritius. A third possibility is that a special farmer's cooperative structure be formed to handle the insurance, as is done in· France and in
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South Africa. It is not possible to give an opinion on which of these alternatives is the best. One can, however, note that if an existing company were to take on crop and forestry cover as an additional line of business, then it will start a number of advantages: It will already have staff trained in insurance;
it will have, in place, the necessary systems to handle information t:onceming the sums insured, and claims; it will have accounting systems in place; it is likely to have existing business relationships with re-insurers; it will have a capital base, one which may be sufficient for it to enter into a new area of business. However, crop and forestry insurance in developing countries is not likely to be any more attractive to existing insurers than lending in these sectors is to most commercial banks. This may· then call for additional inducements or alternative administrative arrangements. The establishment of crop insurance as a new line of business, whether in an existing company, or in a new entity, can benefit from the best experience available. At the time of writing the required expertise is most likely to be found within the reinsurance industry, and with specialised consultants/researchers. There is a role here for international agencies in making the necessary contacts, and assisting with the costs. Product Development
Once the administrative business structure is in place, attention must be given to developing a product or line of products to meet the already identified demand. It is at the stage of product development that it is necessary to identify the point at which insurance could most economically impact on and contribute to growers' risk management strategies. Whereas each industry will have its own special features, problems and opportunities, one general point can be made. Product development is a highly skilled task, requiring both detailed knowledge of farming and/or forestry, coupled with a sound appreciation of the principles and operational imperatives of insurance. As such, this can be an expensive stage in the process, and one with which international agencies can often assist. This assistance might be in the form of direct partnership in product deSign, or training existing insurance staff to handle the new challenges. In practice it is likely to start with both approaches. Marketing Implicit in any moves to start crop insurance is the assumption that there is a demand for the product. Whereas automatic insurance has many advantages, as noted earlier,
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it is not always possible to design this type of policy. Marketing therefore is important. Several factors are important here: Close links with the representatives of farmers and foresters, and speedy response to new needs for insurance; Similar linkages with banks, farm product buyers and others with business connections with insured growers. The possibility of insurance being rolled into a seasonal cropping loan has already been mentioned. In this type of arrangement the marketing is automatic, at very low cost; Attention to appropriate publicity; Scrupulous fairness in loss assessment and claims handling; Speedy payment of claims. Setting Indemnity and Premium Levels
In standard, traditional insurance, the basic issue to be addressed is whether the insurance is meant to substitute for farm income in the event of a loss event, or whether the indemnity would merely cover the cost of inputs lost, because of.crop damage. The second option is certainly the easier and lower cost alternative, as the level of overall coverage would be significantly less. With index policies the choice would be more flexible, since an insured individual could choose the level of coverage, purchasing the number of units which suits his or her needs. In any case, it is vital that an actuarial balance is struck between premium and indemnity levels, and that this balance be continually checked in order to ensure the financial sustain ability of the programme, and its ability to meet commitments to insured growers. A key issue is the level of deductible (excess) which applies. The effect is twofold. Firstly,' and more obviously it impacts directly on the premium level through an inverse relationship between the quantum of deductible and the pure premium required for a given level of insurance protection. Secondly, it also impacts through economies in loss assessment and adjustment costs, a deductible means that minor losses will not prompt a claim, and therefore no loss assessment will take place. A major area of difficulty in setting indemnity and premium levels is the lack of data linking the incidence of adverse weather events and actual losses in the field. Experience has shown that historic newspaper reports are unreliable and that reports kept by government ministries are similarly inaccurate, since in the absence of insurance there is little incentive, or need, for precision. In any case, insurance products in agriculture are seldom launched on the basis of all the data an actuary would wish to have in order to set premiums at the level required
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to meet expected indemnity liabilities. Experience must be gained during the early years of a programme. During this period adjustments can be made to the indemnity and premium levels, and also to the percentage of deductible applied. One of the oldest crop insurance programmes in the developing world, the Mauritius Sugar Insurance Fund, has already been mentioned. It is hardly surprising, given its maturity, that this programme has developed a sophisticated and very fair system for setting indemnity and premium levels. It has been able to do this through the availability of detailed and accurate data of cropped areas, ownership, tonnages delivered as well as data generated in the course of settling claims. Collecting Premiums
The main objective here is to keep costs as low as possible, so there is a strong incentive to build linkages with existing providers of services to the farm and forestry sector. In Cyprus the Agricultural Insurance Organisation utilises the connections that processors, wholesalers and exporters already have with growers. In Mauritius the Sugar Insurance Fund taps into the linkages that its 35 000 grower clients have with the 19 sugar mills in the industry. Similarly, in the Windward Islands, all registered growers have an ongoing account with the centralised, single channel marketing system. This provides a ready means for the collection of insurance premiums. Perhaps the most obvious linkage is between the insurer and banks serving the same clientele, with the loan included as a component of the seasonal cropping expenses. Since the premiums in such cases are paid in bulk by the banks to the insurer, costs are minimised. Handling Claims
Again, cost containment is very much an objective in designing procedures for the notification of claims, for assessing the losses and for paying indemnities. Clearly the big divide is between the older, traditional type of policy, in which losses need to be assessed on each farm or forest, and the newer types of policies in which a more wholesale approach is possible. It has already been mentioned that some perils, e.g. hail, still require in situ inspection in order to determine the loss, as the incidence of this peril is very geographically confined. A ft,lrther potent field for cost economies is through building linkages with entities already providing services to growers. These include banks, input suppliers, processors and other buyers. Sometimes, when loss assessment is done on an individual basis, the process can be made more efficient by the ready availability of detailed information. In the Windward Is. an assessor is provided by WINCROP with all details of the claim on which he is to work-including data on the cropped area and full cropping history.
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ROLES FOR GOVERNMENT AND THE PRIVATE SECTOR
Whereas, as a business, insurance belongs in a business setting, the very nature of crop and forestry insurance means that there is bound to be strong governmental involvement. Most governments have a close interest in risk management in agriculture, both for productivity reasons, and concern for the wellbeing of rural populations. This often means, in practice, that governments are active not only in an overall policy sense, but can be more intimately involved in various ways. These can range from initial investigation of the feasibility of introducing crop and/or forestry insurance products, leading to eventual promotion, and even financial participation. At the same time, and as stated above, there are strong reasons for the business operations in insurance to be handled by a commercial concern, for reasons of efficiency and convenience in terms of insurance operations complementing other commerciallyrun services to farming. This dual parentage of crop insurance can lead to tensions. The most crucial areas of concern lie in the areas of premium setting and claims handling. In these areas experience has shown that undue and inappropriate political influence on an insurer can be very damaging. Accordingly, much attention is given during the design of crop insurance programmes to avoiding these tensions to the extent possible. Such avoidance is aimed at optimising the role of the public sector, while harnessing the drive and efficiency of the private industry sector. Several steps are involved. One listing might suggest the following as important: Ensure that any existing company or new entity has a sound legal basis on which to offer insurance products, with the required level of business competence. Clarify the government's objective in promoting crop insurance. Is it purely an additional risk management mechanism, or is it also an avenue of subsidy to the farming sector? If the latter is the case, then the avenue for financial support has to be ring-fenced from day-to-day political interference. This is not easily done, yet it is essential if there is to be the required continuity of financial conditions in order to build efficiency and fairness into the system. Establish strong linkages, at an early stage, with international re-insurers. These companies can assist not only with technical advice, but can also be instrumental in ensuring the necessary adherence to correct application of premium setting procedures, and settlement of claims. Although the opportunity for profit may be some years away, such companies are often prepared to become involved in a new geographical field of business. The financial base for the insurer must be adequate. This must be sufficient to survive initial years in which weather conditions might be such that underwriting profits
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are sharply negative. On top of this loss, administrative expenses have to be met. In many developing countries there may have to be public sector participation in ensuring a sound financial base. Work closely with representatives of the farming and/or forestry sectors. This will help ensure that the service and products are popular and therefore in demand. REFERENCES
Cottle, Phil. 2001. Forestry Insurance and Marketing in 2001, Paper presented at Partnerre International Agricultural Insurance Seminar 2001, Diessenhofen, Switzerland. Dismukes, R. 2002. Crop Insurance in the United States, Paper presented at conference in Madrid, May 2002. Eaton, C & Shepherd, A 2001. Contract Farming, Partnerships for Growth, FAO, Rome. FAa. 1991. A Compendium of Crop Insurance Programmes. FAO. 1991. Loss Adjustment Training Modules, Vols. 1 & 2. European Union. 2001. Agriculture Directorate General, Risk Management Tools for E.U. Agriculture; with special focus on insurance. Hazell, P. 2001. Potential Role for Insurance in Managing CatastrolJhic Risk in Developing Countries, IFPRI Occasional Paper. MunichRe. 1999. Topics - Annual Review of Natural Catastrophes, 1998, MunichRe. Munich. Roberts R.AJ. & Dick W.J.A 1991. Strategies for Crop Insurance Planning, FAa, Rome. Skees J. et al. 2001. Developing Rainfall-based Index Insurance in Morocco, Washington World Bank.
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Index Acidification 28 Agricultural Insurance Corporation (AIC) 291 Agricultural output 29 Agricultural productivity 27 Agronomic skills 2 Air humidity 18 Alcoholic beverages 271 Alternative energy sources 156 Anti-condensate films 144 Appropriate management 8 Appropriate technology 154 Atmospheric nitrogen deposition 29 Atmospheric volatilisation 29 Automatic climatic controls 125 Automatic protray seeding machine 136 Batch type media mixer 136 Biological comparison 43 Biological control 122 Blanching 265 Brand image 280 Canning organic fruits 269 Canopy management 125 Cardboard box 259 Chemical sterilisation 122 Co-generation facilities 154 Commercial brands 281 Commercialisation 7 Container production 119 Cool season greens 155 Crop diversification 115 Crop insurance transactions 289 Crop intensification 37 Crop rotation 37 Deep rooting crops 11
Demand assessment 302 Demographic pressures 34 Direct marketing 283 Drip irrigation 119 Ecologically-friendly agriculture 257 Efficient management 29 Environmental contamination 33 Environmental control systems 143 Ethyleenvinylacetate 16 Extra cooling 141 Farm management practices 311 Fiber binding 139 Floor heat distribution system 151 Fluorescent light boxes 129 Food irradiation 41 Forced-air-cooling 261 Fungicides 13 Furrow irrigation 11 Genetic engineering 42 Genetically engineered microorganisms 271 Geothermal-heated water 154 Geriatric institutions 288 Germination 13 Greenhouse construction 144 Greenhouse cultivation systems 10 Greenhouse structures 140 Greenhouse vegetables 139 Handle operated protray dibbler 136 Handle operated vacuum seeder 136 . Heat conservation 267 Heat retention 151 Hi-tech interventions 125 Home-made system 152
Index
Hot water treatment 122 Hot-water immersion 273 Hydro-cooling 261 Hydroponic systems 10 Index-based insurance products 298 In-floor systems 146 Insecticides 13 Integrated nutrient management 38 Integrated Pest Management (IPM) 16 Intensive agriculture 2 Intercropping 37 Intergovernmental incentives 32 Intergovernmental organisations 31 Internal greenhouse climate 20 Irrigation system 126 Market niche 276 Marketing information 8 Marketing mix 278 Mauritius Sugar Insurance Fund (MSIF) 30'4 Media siever 136 Media sterilisation 122 Microirrigation 119 Mismanagement 28 Mixed .:ropping 14 Modified atmosphere packaging 260 Multi-peril crop insurance 297 Mutual contamination 263 Natural nutrient replenishment 35 New irrigation infrastructure 31 Non-direct marketing 282 Nongovernmental organisations 44 Nursery beds 127 Nursery development 123 Nursery production 117 Nutrient film technique 139 Optimal plant growth 155 Organic agriculture movements 257 Organic coffee, 257 Organic farming 125 Organic market 258 Organic matter 10 Organic post-harvest treatments 273 Organic processing methods 271 Organic production 257
325 Pathogenic micro-organisms 273 Peri-urban horticulture 22 Permanent wilting point 11 Physiological deterioration 264 Plastic packaging 260 Plate type vacuum seeder 136 Polythene film 128 Protected cultivation systems 22 Protective cultivation 9 Protray filling machine 136 Radiant energy 143 Rapid drying 266 Re-humidification 273 Re-washing equipment 259 Rockwool slabs 139 Root development 116 Root-zone heating systems 154 Salinisation 28, 32 Simple double-cloth system 152 Soil fertility 29 Soil management 31 Soil nutrient availability 29 Soil nutrients 27 Solar radiation 20 Sprinkler irrigation 12 Steam sterilisation 122 Structural adjustment programs 38 Sub-tropical organic produce 258 Technological information 124 Technology development 44 Tight packaging 266 Topography 18 Traditional soil management 27 Transplanting operations 125 Transportation System 263 Trellis system 148 Vacuum-cooling 262 Vegetable production 1 Vegetable seedling production 136 Vegetarianism 276 Vegetative propagation 12 Water evaporation 18 Weed management J20 World Trade Organisation (WTO) 293
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