DECEMBER 2011 |
www.RFFmag.com
BU S I N E S S AN D TECH NOLOGY SOLUTION S FOR COLD CHAI N PROFE S S IONALS
Refrigerated Foods Processor of the Year
BLOUNT FINE FOODS Sets the Table for Year-Round Growth
EXCLUSIVE DIRECTORY REFRIGERATED TRANSPORTATION PROVIDERS
SHOW PREVIEW INTERNATIONAL POULTRY EXPO Supplement to Food Engineering a
Publication
Your customers can count on us. When it comes to your business, you can count on Americold. We’re the global leader in temperature-controlled warehousing and logistics – with over 180 warehouses around the world. Whether you’re a multi-national or a mom-and-pop, we can bring your product to any market through world-class associates, the industry’s only national LTL network, and the leading web-based inventory management system. So when you need a partner, get the peace of mind that comes with choosing Americold. For more information, visit americoldrealty.com/RFF
Put the freeze on rising operational costs. Costly top-ups. Downtime caused by deposits. Clogged filters. They can all hurt your bottom line. That’s why choosing the right compressor fluid is so important. Petro-Canada’s comprehensive line of REFLO™ A compressor fluids can save you money and reduce fluid consumption. Talk to a representative about our Tangible Savings Solutions and compare your current fluid choice with the REFLO product that is right for you. And put rising operational costs on ice.
lubricants.petro-canada.ca Petro-Canada is a Suncor Energy business TM
Trademark of Suncor Energy Inc. Used under licence.
DECEMBER 2011
11
6 8
| www.RFFmag.com
VIEWPOINT POULTRY SHOW PREVIEW Week is strong The International Poultry Expo’s new weeklong format highlights poultry industry issues, education.
8
11 COLD TECHNOLOGY SHOWCASE Highlight on new equipment, services and supplies for refrigerated and frozen food processing plants and warehouses.
19 COLD PARTNERS IN PROGRESS Source of strength Energy efficient steam generator powers Seabrook Brothers frozen vegetable processing.
20 COVER FEATURE Company for all seasons Blount Fine Foods invests, acquires and innovates to become a year-round leader in premium, refrigerated blended foods.
28 COLD PLANT OPERATIONS Eyes on the prize Blount Fine Foods keeps its focus on food safety, quality while expanding its plant and product lines.
20
33 COLD SUPPLY CHAIN & LOGISTICS
28 REFRIGERATED & FROZEN FOODS (R&FF)
2011-12 North American Refrigerated Transportation Guide R&FF and the International Refrigerated Transportation Association present a food processor’s guide to refrigerated carriers, port operators and warehouses.
REFRIGERATED & FROZEN FOODS is a supplement to FOOD ENGINEERING. REFRIGERATED & FROZEN FOODS is published seven times annually, by BNP Media II, L.L.C., 2401 W. Big Beaver Rd., Suite 700, Troy, MI 48084-3333. Telephone: (248) 362-3700, Fax: (248) 362-0317. Printed in the U.S.A. Copyright 2011, by BNP Media II, L.L.C. All rights reserved. The contents of this publication may not be reproduced in whole or in part without the consent of the publisher. The publisher is not responsible for product claims and representations. Send address changes to: FOOD ENGINEERING, P.O. Box 2146, Skokie, IL 60076. Canada Post: Publications Mail Agreement #40612608. GST account: 131263923. Send returns (Canada) to Bleuchip International, P.O.Box 25542, London, ON, N6C 6B2.
ON THE COVER: Blount Fine Foods’ execs (L-R) William Bigelow, vice president of research and corporate development; Bob Sewall, executive vice president, sales and marketing; Todd Blount, president; Jonathan Arena, vice president, operations.
Change of address: Send old address label along with new address to REFRIGERATED & FROZEN FOODS, P.O. Box 1080, Skokie, IL 60076. For single copies or back issues: contact Ann Kalb at
[email protected].
4
Refrigerated & Frozen Foods DECEMBER 2011
Photo by Matthew McKee Photography www.RFFmag.com
Ŗ
/CEJKPGT[DWKNVHQTSWCNKV[FGRGPFCDKNKV[CPFFWTCDKNKV[ Ŗ 5[UVGOUDWKNVHQTURGGFEQPUKUVGPE[CPFRTGEKUKQP Ŗ 'XGT[VJKPIFGUKIPGFCPFOCPWHCEVWTGFVQſV [QWTTGEKRG [QWTHCEKNKVKGU CPF[QWTPGGFU
Drum Heat Seal High Speed Closure System with Quick-Change Components and Integrated Line Management System.
XKUKVQWTYGDUKVGCV
YYYTCSWGEQO
&GEKOCN&TKXG 21$QZ .QWKUXKNNG-;
UCNGU"TCSWGEQO
VIEWPOINT "9 "/" '!22)3/. s
[email protected]
VOL. 22, NO. 6 For subscription information or service, please contact Customer Service at: Tel. (847) 763-9534 or Fax (847) 763-9538 or e-mail:
[email protected] or www.rffmag.com
Risk for reward
PATRICK YOUNG Publisher
(610) 436-4220, ext. 8520
[email protected]
EDITORIAL
t was a moment of risk and reward . . . starting when the captain cut the outboard engine on our 20-foot powerboat and let us drift on the river while he handed out life vests. Let me back up for a second. My dad and I were hiking around Costa Rica and this one afternoon had us on a small boat headed out to the Pacific Ocean. Our destination was a hotel in Drake Bay, right beside a national park on the Osa Peninsula. But first it was a question of leaving river’s mouth to get into the ocean. The waves here were tall and relentless and it took a good half hour for our guide to power us – without capsizing – through several troughs and right over some massive swells. Once it was done, we were out on the sparkling blue with a vast ocean before us. I share this recollection because – to me – one of the most interesting stories of Blount Foods doesn’t involve this past year’s growth activities. Rather, I was intrigued when President Todd Blount talked about initiating change and embracing risk seven or eight years ago. A clam and seafood specialties processor since the 1880s, Blount branched into the soup market in 1990. Todd Blount became president in 2000 and by 2003, he knew soup was Blount’s biggest business and growth opportunity. The following year, he would consolidate four facilities; build a $15 million, 60,000-square-foot
I
soup processing plant and headquarters in Fall River, Mass.; move most employees and operations to Fall River; and even change the company’s name. “. . . it felt as though everything was in the air,” he says. “We were changing products, closing facilities and moving operations and people everywhere.” Then he concludes, “Even though we’re equally busy now, I feel much more confident because we’ve already proven we can handle change and take it to the next level . . . We’ve planned these investments.” With the right facility, equipment, products and positioning, officials say Blount now enjoys 20 percent yearover-year revenue gains. That could be your company in the future. But how do you get there? Todd’s story reminds me that you often have to initiate change and embrace risk – to break through and later enjoy greater opportunities on the other side. Come see. Come learn. Refrigerated & Frozen Foods will present its second annual “Refrigerated Foods Processor of the Year” award to Todd Blount during the Refrigerated Foods Association’s (RFA) 32nd annual conference and tabletop exhibition. RFA hosts the event March 3-4, at the La Quinta Resort & Club in Palm Springs, Calif. Call (770) 452-0660 or visit www.refrigeratedfoods.org for conference details.
BOB GARRISON Editor-In-Chief
(574) 935-3724
[email protected]
PRODUCTION SUZANNE FAIRMAN Production Manager
(253) 946-6854
[email protected]
MATT BRITCHER Art Director
[email protected]
ADVERTISING PATRICK YOUNG National Sales
(610) 436-4220, ext. 8520
[email protected]
JILL L. DEVRIES Reprints
(248) 786-1596
[email protected]
SUZANNE SARKESIAN
Classified Sales
(248) 786-1692
[email protected]
AUDIENCE DEVELOPMENT Megan Neel
Corporate Fulfillment Manager
Amy Schuler
Audience Development Coordinator
Carolyn M. Alexander Audience Audit Coordinator LIST RENTAL Kevin Collopy Sr. Account Manager Phone: 845-731-2684 Toll Free: 800-223-2194, ext. 684 Email:
[email protected] Michael Costantino Sr. Account Manager Phone: 845-731-2748 Toll Free: 800-223-2194, ext. 748 Email:
[email protected]
BNP CORPORATE DIRECTORS PUBLISHING
JOHN R. SCHREI
CORPORATE STRATEGY
RITA M. FOUMIA
INFORMATION TECHNOLOGY SCOTT KRYWKO PRODUCTION
VINCENT M. MICONI
FINANCE
LISA L. PAULUS
CREATIVE
MICHAEL T. POWELL
DIRECTORIES HUMAN RESOURCES EVENTS CLEAR SEAS RESEARCH
NIKKI SMITH MARLENE J. WITTHOFT SCOTT WOLTERS BETH A. SUROWIEC
Supplement to Food Engineering a
6
Refrigerated & Frozen Foods DECEMBER 2011
Publication
www.RFFmag.com
')'&'%) !)%
%)(&')%$) )"$%!)!%&$%' $"")"($%'# $&(#)%')(&"# !)$)"($" "'$#'&) ) ((#) &('!! ) $#) ( %%'#) %( (& ) %)()%()!(&%)
' &'
&(#) %() !") '') (&) ("%&) $ $'#)((#!)!'$((#)&(#')$#)$)(%'& &(#%!) %() %') (&"# !) "'$# ) &$#!) ) ' $ ')
%')
%()#'" '&)(&)()$)(&"#)()((#)!("% (!
!( '&)$"")%$%) )$)#()(&)(
)))))))))))))))))))))))))))))))))))))) &((
&(&$) "" ( !
POULTRY SHOW PREVIEW
Annual event combines education, trade show innovations.
Week is strong New week-long format highlights poultry industry issues, education. ith one of the world’s largest industry exhibitions already under roof, U.S. Poultry & Egg Association organizers added more food for thought to the 2012 International Poultry Expo in Atlanta’s Georgia World Congress Center. Officials moved the International Poultry Expo – co-located with the International Feed Expo – to a midweek format, January 24 to Jan. 26. In conjunction, show organizers added educational programs at the front and back end of the Expo and designated the entire week as “IPE Week.” The goal? Increase the number of education programs. “Our long-standing International Poultry Scientific Forum, Pet Food Conference, Animal Agriculture Sustainability Summit, and USPOULTRY Education Programs are an important part of IPE and provide people with an additional purpose for attending the Expo,” said John Starkey, president of U.S. Poultry & Egg Association. “We are working on a tentative schedule of conferences for 2012 to include several new programs
W
designed to provide our attendees and exhibitors with the most up-to-date, relevant information concerning the poultry and feed industry. IPE Week gives us an opportunity to provide additional education programs, something we have not been able to do in the past.” The International Poultry Expo will host a conference titled, “Charting the Course: An Executive Conference on the Future of the American Poultry Industry,” as a key education component. Mike Donohue, vice president of Agri Stats, Inc., will moderate the executive conference, which will examine current and projected economic conditions and global for the American poultry industry. Expo attendees may attend the conference for free. “Perhaps in no other time in the history of poultry processing and production have the challenges been greater for our industries,” said USPOULTRY Chairman, Gary Cooper, Cooper Farms, Oakwood, Ohio. “Our industry currently faces high input costs, social concerns, government regulations, and international competition, while trying to
keep abreast of the increasing global demand for food. The Charting the Course poultry conference was added to the 2012 IPE/IFE educational programs to help provide industry leaders with a view to the current and upcoming challenges and opportunities facing our industry.” Other featured speakers will include Jeff Simmons, president of Elanco, Jim Paulsen, chief investment strategist for Wells Capital Management; and Rabobank International representatives Adriaan Weststrate and David Nelson. Simmons will lead a session titled, “Making Safe, Affordable and Abundant Food a Global Reality.” Sponsors say Paulsen will discuss current and future economic conditions. Weststrate and Nelson will look at future the drivers and issues of “Global Competitiveness.” Other topics to be addressed as part of the Casting a Vision for the American Poultry Industry poultry breakout session are Technology vs. Labor, Management Development and Succession Planning, Social Issues, and University Research Panel – Current, Needed, What if?
AT A GLANCE: WHAT: 2012 International Poultry Expo WHEN: Jan. 24-26 WHERE: Georgia World Congress Center, Atlanta WHO: Officials expect approximately 19,000 worldwide poultry industry attendees and more than 800 trade show exhibitors. CONTACT: Visit www.ipeweek12.org or contact the show sponsor, the U.S. Poultry & Egg Association, at www.poultryegg.org or (770) 493-9401. 8
Refrigerated & Frozen Foods DECEMBER 2011
www.RFFmag.com
! al er* e w l n rd No ilab ditiorst O a Ad r Fi v A e an You 1
v F Sa OF 5%
Now a Self-Stacking Belt That Won't Break Your Bank Replace your existing self-stacking belts with Ashworth’s NEW ExactaStack™ Drop-in Replacement - Available in all widths including wide belt, tier heights, and mesh configurations for both spliced-in sections and complete belt replacements. No system drive modifications required Turn Key - Expert technical support and full turnkey installation from the belting experts who invented spirals Made in the USA - for fast deliveries and cost savings 1-800-682-4594 to register your Self-Stacking Belts and receive * Call 15% OFF your first ExactaStack order! − Limited Time Offer ™
Increase Capacity & Improve Efficiency - Contact Ashworth Today Ashworth Bros., Inc. +1-800-682-4594 | Ashworth Factory Service +1-866-204-1414
[email protected] | www.ashworth.com
W HY H O L A C D I C E R S
are the
TO P C H O I C E for increased PIZZA TOPPING
PRODUCTION When it comes to pizzas, consumers love their toppings. And Holac helps you quickly produce more toppings so you can produce more pizzas. From shredded cheese to ham flakes to cubed bacon, the Holac Dicer from Reiser can do it all. The Holac provides unmatched versatility and easily produces a variety of uniform product shapes and sizes. Featuring a simple-tochange cutting grid, a single Holac can cube, strip, shred or flake all types of meat and cheese products and improve yields with consistent size pieces ranging from 1/8" to 2-1/4". Holac offers a wide range of equipment to satisfy virtually any production requirement, from stand-alone machines to fully-automated lines. And Holac equipment is designed for easy sanitation and total hygiene. It’s no wonder Holac Dicers are the top choice for pizza toppings. Contact Reiser today.
Ham flakes for pizza toppings
725 Dedham Street, Canton, MA 02021 Telephone (781) 821-1290 • www.reiser.com
Shredded cheese for pizza toppings
Cubed bacon for pizza toppings
Leading the food industry in processing and packaging solutions.
Cold Technology Showcase Fully integrated batch control Mettler-Toledo’s new IND780batch is a stand-alone batch controller that combines advanced batching control technology while adhering to the ISA SP-88 Batch Standard. IND780batch optimizes batch processes with consistent, accurate material transfers to minimize waste, improve batch quality and drive increased profits. IND780batch is a flexible controller providing both manual (materials added by hand), batch operation or fully automated (machine controlled) batching control. Features include multi-language user interface and track-and-trace functionality. – Mettler-Toledo Inc. (800) METTLER / www.mt.com
Soup anyone? A recognized specialist in sauce cookers and coolers for many decades, Terlet knows the critical components of a cook-cool system in both batch and continuous process environments. Our Terlotherm scraped surface heat exchanger heats and cools viscous products with particulates. It heats to pasteurization or sterilization temperatures without damaging particulates. It also can cool a product to temperatures close to freezing and protect the product’s structure and appearance – as if there was no processing. Terlet systems are designed for the ultimate hygiene and ongoing cleanability. – Terlet Processing Systems +31 344 647 108 / www.terletprocessingsystems.com
www.RFFmag.com
Machine puts you on the MAP Reiser and Ross Industries say the new, fully automatic INPACK IN50 Inline Tray Sealer produces modified atmosphere packages (MAP) from preformed trays of almost any size or shape and can package fresh, refrigerated or frozen food products. It produces attractive, leak-proof, tamper-evident packages with superior seal integrity and extended shelf life. The IN50 is perfect for all types of sausage, meat, poultry, seafood, prepared food, produce and cheese packaging. The IN50 reduces downtime because tooling changeovers between tray sizes are fast and easy. Employees can complete this toolfree task in under 10 minutes. The IN50 also reduces MAP gas consumption by up to 70 percent. – Reiser (781) 821-1290 / www.reiser.com
Call Buhler. We’ll help sort it out. Buhler’s new SORTEX E1D delivers high performance sorting in a small footprint. We designed it to bring the benefits of larger sorters to smaller processors – while it delivers high quality sorting in the freezing process. A combination of technologies and options lets users tailor the sorter’s inspection system to specific needs. It’s capable of inspecting items for discolored or misshaped products, subtle blemishes, FM or EVM or any combination thereof. – Buhler Sortex Inc. (209) 983-8400 / www.buhlergroup.com
Refrigerated & Frozen Foods DECEMBER 2011 11
Cold Technology Showcase Boost dough yield Need high speed mixing capabilities? Advanced Food Systems’ new Advanced Batch Mixer (ABM) is the answer because it increases hydration rates of batter and dough. ABM’s mechanical mixing action is so intense that it can expose more surface area of flour particles to the recipe water. This lets the flour absorb more water and increase hydration. Typical customers can add between 5 percent and 10 percent additional water to a product’s recipe – and achieve higher product yields. – Advanced Food Systems Inc. (614) 939-0011 / www.afsusa.net
No coating the truth JBT FoodTech, through its Stein brand, offers a wide selection of specialized batter and breading applicators in a variety of sizes to meet virtually any application or capacity requirement. The systems include newer equipment, such as the Stein Ultra V Coating line, which handles different batters and breading types with quick changeover for maximum uptime and return on investment. The Stein 5-Star Home Style™ Breader applies a home-style surface texture with consistency and high quality. Other popular coating systems include the ProMIX Automatic Batter Mixer, T-1 Series Tempura Batter Applicator, TM-3 Tempura Batter Mixer and XL-A Series breading applicator. – JBT FoodTech 419-626-0304 / www.jbtfoodtech.com
Smarter tray, bowl loading With precise tray and bowl loading, servo controls, and easy cleaning and maintenance, Triangle’s Tray and Bowl Loading systems offer plenty of benefits to IQF poultry, vegetable and prepared entrée or meal processors. The system includes a single or dual rotary depositor for precise, targeted fills into small trays or rigid containers – even those with partitions. Unique design reduces transfer time by moving with the container during the loading process. This means product can be discharged from an intermittent scale and easily adapted to a continuous bowl/tray system. Gentle handling at speeds up to 150 trays/minute. Quick changeovers to accommodate varying speeds or container styles. – Triangle Package Machinery Co. (800) 621-4170 / www.trianglepackage.com
12
Refrigerated & Frozen Foods DECEMBER 2011
www.RFFmag.com
Cold Technology Showcase What do you want to make? Raque’s ready. Founded in 1975 to provide frozen food packaging equipment, Raque Food Systems has grown into a world-class manufacturer of industrial food-plant machinery. Raque manufactures turnKey material-handling production lines for preformed containers. Our lines feature touch-screen controls, centralized line management, multi-tiered security and statistical analysis. We design entire pizza systems for border-free or waterfall applications. We manufacture state-of-the-art heat-seal machinery with speeds from 20 to 300 units per minute. Raque’s also known for extremely accurate filling equipment for solid and fluid products. – Raque Food Systems (502) 267-9641 / www.raque.com
New cook-cool technology Blentech’s new QuadTherm is a multi-functional, scraped surface heat exchanger for dips, cheeses, purees, high viscosity soups or sauces and even specialty fruit products (particle sizes up to 1” or 25mm). This patent-pending machine has four separately controllable heat exchange surfaces and provides cooling and heating of pumpable slurries with steam, glycol, brine or oil. QuadTherm features magnetic repulsion scrapers (patent pending), vacuum de-aeration and cooling and variable rotor speed control. Call us to learn more! – Blentech Corp. (707) 523-5949
Industry’s Most Reliable Team
Quick start to freezing Air Products’ Freshline QS freezer is your quick start to freezing. It requires minimal up-front capital investment and can be quickly and easily integrated into any existing or new production line. This new cryogenic freezer delivers rapid inprocess cooling, chilling or freezing. This means you get more time to run product while you don’t spend time moving product around from a process to a cooling area – incurring costly product handling. Freshline QS lets you freeze a variety of products by changing only the temperature and the belt speed. It also features easy-to-use PLC control system and pre-recorded recipes. Cleaning and maintenance are simple with a plastic belt and open, easy access to the freezer’s internal parts. – Air Products (800) 654-4567 / www.airproducts.com
www.RFFmag.com
Part of what makes Triangle the most trusted name in the industry is our service and training team. Looking to increase uptime, safety, and profits? Reduce overtime, costly service calls, changeover time, and material loss? Our PMMI certified trainers can help you do just that. With one of the largest and most experienced technical support staffs in the industry, we have the people to keep your machine running at peak performance...24/7/365. FOR MORE ABOUT TRIANGLE SERVICE, SCAN THIS QR CODE WITH YOUR SMARTPHONE
nää°ÈÓ£°{£ÇäÊÊUÊÊÜÜÜ°ÌÀ>}i«>V>}i°V
6-Ê >}Ê>V
iÃÊÊUÊÊ L>ÌÊ7i}
iÀÃÊÊUÊÊ >} ÝÊ-ÞÃÌiÃ
Refrigerated & Frozen Foods DECEMBER 2011 13
Cold Technology Showcase
Attention to Detail. Versatile applicator Making pizza, French bread or bagels? Grote’s AP Series Waterfall Topping Applicator evenly applies a wide variety of toppings including shredded cheese, dry ingredients, and individually quick frozen meats or vegetables. With its cantilevered frame and open channel-welded construction, the AP Series applicator offers a sanitary design. Built for the most demanding food processing environments, the AP Series applicator is manufactured of corrosion resistant stainless steel and utilizes FDA compatible thermoplastics in all food and splash zones. The hopper and pass-through conveyor belts are easily removable in less than five minutes for daily cleaning, and both conveyors include stainless steel bearings, motors and gearboxes as standard features. – Grote Company (614) 868-8414 / www.grotecompany.com
Every part on a " Extruder is designed with the best materials with longterm service in mind. We are only interested in being the best. DeFrancisci Machine Company LLC 500 North Drive Melbourne Florida 32934 defranciscimachine.com
[email protected] 321-952-6600
Space saver Designed for moderate throughput (even hand-pack operations), Delkor’s Capstone TriSeal Carton Closer TSC-300z requires significantly less floor space (less than 25 square feet) than other automated three-flap carton closers. It’s much more cost effective too. Clear polycarbonate gull-wing doors with gas-shock assist provide easy floor-level access to clear jams, clean or maintain the unit, or to change over from one carton to another. Personnel can perform precise and repeatable tool-less product changeovers in less than five minutes. The TSC-300z features a stainless steel welded 2”x4” tubular frame. – Delkor Systems Inc. (800) 328-5558 / www.delkorsystems.com
Cleanroom conveyor Dorner’s 2200 Series low profile belt conveyor platform has received the Ultraclean Products Approval Laboratory certification for use in ISO Standard 14664-1 Class 5, and Federal Standard 209 Class 100 rated cleanrooms. This means that 2200 Series conveyors will not contribute to the contamination of cleanrooms conforming to those standards. Flexibility is often a requirement for cleanroom equipment; the 2200 Series’ low 1.25” profile allows it to fit in extremely tight places, giving customers flexibility to adjust to changing cleanroom applications. Because the 2200 Series also comes in virtually any length between 2 and 30 feet, the conveyor becomes an integral component of any larger cleanroom processing or manufacturing system. – Dorner Manufacturing (800) 397-8664 / www.dornerconveyors.com
14
Refrigerated & Frozen Foods DECEMBER 2011
www.RFFmag.com
Ideal spiral belt choice The Series 2800 Spiralox GTech spiral belt is stronger, stiffer and more energy efficient than any other modular plastic spiral belt. It’s an ideal choice for processors who want the proven benefits of Intralox modular plastic belting (lighter weight, low tension operation, no contamination from metal and lubricants) along with the additional benefits of increased beam strength, better airflow and tighter transfer capability. Manufactured in 36-inch modules, the Spiralox GTech outperforms other belt designs in spiral proofers, freezers and coolers. – Intralox LLC (800) 535-8848 / www.intralox.com
rigeration Ref Improve your food-processing facility's design. engineering architecture
jacobs.com
process optimization
800.570.1985
alternative delivery methods refrigeration design supply chain solutions site selection
DEGREES BEYOND… Specializing in the construction of thermal envelope and
Test your product here Lyco Manufacturing has opened a food product development laboratory to assist its customers with product recipe development and machinery trials involving continuous-process cookers, blanchers and chillers. Food processors now can test their products on the most advanced technology, such Lyco’s Clean-Flow® blancher/cooker. Clean-Flow is one of the most automated, effective and rapid clean-in-place commercial cooking systems available, making it possible for rapid changeovers and multiple production runs per day. Lyco’s new lab can test products with hot water or direct steam, and cool with chilled water to 33°F. The lab is designed to test with full-size production machines up to 72” or simulators. – Lyco Manufacturing Inc. (920) 623-4152 / www.lycomfg.com
www.RFFmag.com
industrial refrigeration systems. SubZero Constructors, Inc. provides superior design, engineering and construction services to food, beverage and pharmaceutical distribution/process markets across the United States. Multidisciplined Offering thermal and refrigeration construction. National Positioned to service your project from coast to coast. Integrity Delivering consistent quality through sound engineering and teamwork. LEEDers Always at the forefront of green, efficient and intelligent design.
Dean Soll
[email protected]
949.216.9500
szero.com
Refrigerated & Frozen Foods DECEMBER 2011 15
Cold Technology Showcase Bakers? Read this. Hinds-Bock offers a specialized line for muffins, mini cheesecakes and snack cakes with fruit or cheese filled centers. This system features a servodriven, dual-chain conveyor with optional paper cup placer, batter depositor and second diving bridge injection depositor. It features recipe control accessed through an Allen Bradley PLC for quick changeover for various products and simple tool free adjustments for pan-to-pan product changeover. The conveyor also can be lengthened for additional options. – HindsBock Corp. 877) 292-5715 / www.hinds-bock.com
Terlotherm® Scraped Surface Heat Exchanger The Smart Alternative
9HUWLFDO8QLW 6PDOO )RRW3ULQW 7LPHV0RUH6XUIDFH $UHD7KDQ&RQYHQWLRQDO +HDW([FKDQJHU(TXLSPHQW 4XLFN (DV\0DLQWHQDQFH DQG,QVSHFWLRQ /RZHVW2SHUDWLQJ 0DLQWHQDQFH&RVWV &DQKDQGOHXSWRLQFK SDUWLFXODWHV /RZVKHDUSURFHVVLQJ 7HVWDQG5HQWDO8QLWV $YDLODEOH
Used For:
Ideal For:
Heating/Cooking Cooling Pasteurizing
Sauces, Spreads, Shortenings, Beverages and Dairy Products, Confectionery Products, Soups, Meat and Poultry Products.
Terlet USA Phone: 856-241-9970 Fax: 856-241-9975 www.terlotherm.com
16
Refrigerated & Frozen Foods DECEMBER 2011
Enhanced analyzer For over 30 years the NelsonJameson M926 Chloride Analyzer has accurately and precisely measured salt content of food and dairy products. Now this popular instrument comes with several enhancements. Calibrations are factory-set to ensure accuracy over a wide test range and prevent unauthorized adjustments. Visual prompting appears on a LED-backlit display. Switches embedded in a metal frame – and sealed under a vinyl shield – permit rugged use and easy cleaning. An external transformer protects against surges in power supplies and cooler operation. USB and RS232 data ports allow electronic capture and processing of results. – Nelson-Jameson Inc. (800) 826-8302 / www. nelsonjameson.com
www.RFFmag.com
Cold Technology Showcase High-speed precision Fortress Technology’s new STEALTH unit combines powerful digital signal processing (DSP) technology for high-speed precision detection – with ultra sensitivity to detect the smallest metal contaminants. STEALTH has automatic testing and calibration and true auto-balance to recover from large metal contaminants and avoid detector “blindness.” Dual power/frequency aids automatic compensation for extreme product characteristics (ex. metalized and non-metalized packaging). – Fortress Technology Inc. (888) 220-8737 / www.fortresstechnology.com
Ready meals? We’re ready ORICS Industries is a leader and innovator in Modified Atmosphere Packaging (MAP) and tray sealing technology. Whatever your market may be: home meal replacement, fresh fruits and vegetables, snacks, appetizers, soups and dips, side dishes, meat, poultry, seafood or dairy products – ORICS has the experience and solutions for your packaging needs. We produce complete lines – from automatic tray de-nesting, filling systems, conveying, sealing and over-capping. – Orics Industries Inc. (718) 461-8613 / www.orics.com
Exactly what you need Ashworth’s new ExactaStack self-stacking spiral belt is a dropin replacement for standard and wide belt stackers. ExactaStack is available in all widths, tier heights, and mesh configurations for both spliced-in sections and complete belt replacements. As a drop-in replacement, no system drive modifications are required, and with every option available, Ashworth can deliver the right ExactaStack belt for your specific production needs. Ashworth factory service experts can provide a turn-key ExactaStack install, in addition to optimizing the stacker system and ensuring maximum throughput and capacity. – Ashworth Bros., Inc. (800) 682-4594 / www.ashworth.com
www.RFFmag.com
Refrigerated & Frozen Foods DECEMBER 2011 17
Cold Technology Showcase Food appoved! Food processors require storage coatings that meet the highest safety standards and offer long-lasting performance and easy care. Sherwin-Williams’ new Magnalux™ 304 FF is a flake-filled vinyl ester approved for food contact surfaces. Magnalux 304 is a chemical resistant immersion coating comprised of a vinyl ester resin containing mica flakes that reduce permeability and improve edge retention for longer service life. Offering maximum flexibility, it is formulated with an extended pot life and can be applied with conventional or airless spray equipment on steel and concrete surfaces. Magnalux 304 meets FDA 175.300 for conditions of use D, E and F, covering dry and liquid foods and beverages that are hot filled or pasteurized below 150F; room temperature filled and stored, with no thermal treatment in the container; and subject to refrigerated storage, with no thermal treatment in the container. – Sherwin-Williams (800) 524-5979 / www.sherwin-williams.com
Wasting costly coatings? A frozen pizza producer needed to improve precision when applying oil to dough prior to baking. The goal? To achieve a consistent calorie count and minimize oil waste. This processor installed an AutoJet® Spray System with PulsaJet® automatic spray nozzles. Operators simply select the oil application rate on the control panel – based on the recipe – and choose which nozzles to activate in order to cover the width of the dough being processed. During operation, when line speeds change, the spray controller also ensures the proper volume of oil is uniformly applied to the dough. This processor reduced oil waste and saved as much as $38,000 per year and also saved on conveyor belt replacement. Calorie count for the pizzas can now be validated. – Spraying Systems Co. (800) 95-SPRAY / www.spray.com
FULLY INTEGRATED STORAGE, DISTRIBUTION AND LOGISTICS SERVICES
CUSTOM TAILORED TO MEET YOUR NEEDS Puyallup – near the Port of Tacoma SQ FT &REEZER