SOLU POLLUTION CONTROL SOLUTIONS FOR AIR, WATER, SOLID & HAZARDOUS WAST STE
OCTOBER 2011
Harsh Chemical Handling Pg 23
Heavy Metals Pg 26
Boiler MACT 8 Pg 38 www.pollutionengineering.com
Visit us at WEFTEC Booth 1034 A-B
PUMPS FOR RENT.
EXPERIENCE FOR HIRE. A pump is only as good as the people behind it.
Godwin Pumps provides access to:
Godwin Pumps is an industry leader in the design, sale and rental of
» A proven, experienced staff of dewatering solution specialists
dewatering systems. We have the experience to help you reduce capital expenditures, minimize exposure to late fines and completely avoid service and maintenance expenses.
» 24/7 availability of over 6,000 automatic self-priming Dri-Prime pumps » 24/7 availability of parts and service » Access to the latest and most efficient pump models when you need them » Complete, turn key solutions
Dri-Prime Critically Silenced Pump
For more information, call 856.467.3636 or visit godwinpumps.com.
Existing Plant Upgrades and Retrofits
Plant Expansions
New Plant Construction
INSIDE
OCTOBER 2011
VOLUME 43
NO. 10
COLUMNS The Editor’s Desk
. . . . . . . . . . . . . . . . . . . . . . When do the costs of environmental regulation actually exceed the benefits? By Roy Bigham
07
Legal Lookout. . . . . . . . . . . . . . . . . . . 14 New reporting requirements will lead to novel definitions and, ultimately, further attention to details. By Lynn L. Bergeson
Practical Management . . . . . . . . . . . . . 34 As we prepare for the future of social media, what are some of the most popular and valuable websites to consider using? By Norman Wei
The Environmental Professional . . . . . . . . . 35
23
As groundwater remediation methods continue to increase, the choices may seem complex. So what is the most sensible option? By Christopher Young
State Rules. . . . . . . . . . . . . . . . . . . . . 42 Environmental Rules change daily. BLR brings a few of the latest changes needed to stay in compliance. By BLR
FEATURES
SPECIAL REPORTS
Regenerative Turbine Aeration Technology . . . . . . . . . . . . . . . .
Products and Literature Showcase . . . . . . . 37
19
By applying the laws of physics while regularly utilizing properly sized bubbles, managers and technicians can achieve consistent wastewater treatment system results.
One Pump for the Harshest Chemical Range . . . . . . . . . . . . . . . . . . .
DEPARTMENTS EnviroNews . . . . . . . . . . . . . . . . . . . . . . . . . 08 PE Events . . . . . . . . . . . . . . . . . . . . . . . . . . . 08
23
WEFTEC 2011 Products . . . . . . . . . . . . . . . . 16
The system primarily handles acidic and alkaline waste streams at a petrochemical plant located in Neijing, China.
Municipal Water Treatment Equipment . 17
Generating ‘Light Work’ Removing Heavy Metals. . . . . . . . . . . . . . . . . . . . . .
Classified Marketplace . . . . . . . . . . . . . . . 39
26
PE Products . . . . . . . . . . . . . . . . . . . . . . . . . 17 Advertisers Index . . . . . . . . . . . . . . . . . . . . 41
32
Copper is increasingly becoming a heavy metal of concern. A new technology was recently developed to handle it without chemicals or pretreatment.
Boiler MACT Rules Remain Uncertain. . .
30
POLLUTION CONTROL SOLUTIONS SOLU FOR AIR, WATER, SOLID & HAZARDOUS WASTE WAST
ON THE COVER
OCTOBER 2011
A brief discussion on the recent history of the boiler MACT regulations and a look at more changes down the road.
New Approaches to Emissions and Energy Management . . . . . . . . . . . .
Photograph provided by the Rogue Pump Company.
32
Gathering data from multiple sources can be tedious and may lead to omissions and errors. This company’s innovative system minimized such missteps while also providing details only imagined in the past. .
Harsh Chemical Handling Pg 23
Heavy Metals Pg 26
Boiler MACT Pg 38 8 www.pollutionengineering.com
Member
Designed by PE's Art Director Tammie Gizicki.
May 16-19, 2011
Subscribe to Pollution Engineering and our electronic newsletters at www.pollutionengineering.com.
Meet Over 300 Exhibitors…
Don’t Miss the #1 Process Equipment & Technology Event
3V Cogeim TECH Group 3V Glasscoat S.p.A. 3V Green Eagle S.p.A. 3V Mabo s.r.l. 3V Tech Group A-T Controls, Inc. A&B Process Systems Aaliant/Niagara Meters ACE Glass, Inc. ACN Industry Inc. Adhesive Services Company Advance Products & Systems, Inc. Advanced Sonic Processing Systems AGC Chemicals Americas, Inc. AIChE/Wiley Press Air Products and Chemicals, Inc. $LUÀRZ6FLHQFHV&RUS Alar Engineering Corp. $OVWRP3RZHU,QF 5D\PRQG %DUWOHWW6QRZ Operations Altran Solutions American Institute of Chemical Engineers (AIChE) American-Marsh Pumps AMETEK Fluoropolymer Products AMISTCO Separation Products, Inc. Anchor Sales Andritz Separation Inc. Anguil Environmental Systems, Inc. Anticorrosive Equipment Pvt. Ltd. Anton PAAR USA Applied Coating Systems, Inc. ARDE Barinco, Inc. ARI Valve Corporation Arizona Instrument LLC Arkema Inc. Armstrong International, Inc. Artisan Industries Inc. ASTM International Atlantic Scale Co., Inc. B.A.G. Corp. B&P Process Equipment B2B Portales/Carvajal Badger Meter Bedford Reinforced Plastics
Beijer Electronics, Inc. Berndorf Band GmbH Berndorf Belt Technology USA BHS - Filtration Inc. BOERGER, LLC BOLZ-Summix Brinkmann Bronkhorst USA Inc. Brooks Instrument BS&B Safety Systems, L.L.C. Bulk Connection, Inc. Busch, Inc. Buss ChemTech AG Canadian Process Equipment & Control News CANTY, Inc. Carolina Filters, Inc. Case Laboratories, Inc. Cashco, Inc. CAT PUMPS-High Pressure Pumps & Systems CEJN Industrial Corporation Chemglass Life Sciences Chemical Engineering Chemical Engineering Progress Chemical Processing Chemstations Inc. Chemtrol / NIBCO INC. China Industrial Reporter China Petroleum & PetroChemical Equipment Industry Association CMEC International Exhibition Co., Ltd. Contibelt Systems, Inc. Continental Disc Corp. CONTROL Corning Glass 'HOWD&RROLQJ7RZHUV,QF Diamond America Corp. 'LFNRZ3XPS&RPSDQ\ Doncasters Settas S.A. Doyle & Roth Manufacturing Co., Inc. / Eastern Tank Fabricators Dry Link, Inc. DuPont Durr Systems, Inc. '\QDÀRZ(QJLQHHULQJ,QF '\QDPLF)ORZIRUP DynaSep Eagle Pneumatic, Inc.
InCon Processing LLC Industrial Hygiene News Industrial Information Resources, Inc. Industrial Piping, Inc. Industrial Process Products & Technology Inpro/Seal Company Investa Pumps Pvt. Ltd. ITT Corporation / Goulds Pumps, Inc. Jacob Tubing L.P. JACQUET Mid Atlantic, Inc. JDA Global Jenike & Johanson, Inc. Jet-Vac Products John Crane Mechanical Seals Julabo USA, Inc. Eagle Stainless Container Co. JumboSack Corporation K-Patents Inc. EagleBurgmann Kenda Industrial Corporation Mechanical Seals KMA INDUSTRIES, LLC Eastern Tank Fabricators KNF Neuberger, Inc. ecom instruments inc Kopetz Mfg., Inc. (GZDUGV Kriebel Engineered Equipment EGC Plastics Kurimoto, Ltd. (PHU\:LQVORZ6FDOH&R L. J. Star Incorporated Enardo Lamons Enerquip LLC LP FILTER (CHINA) Evonik Degussa Corporation LTB America LLC Exergy, LLC Ludeca, Inc. )HQZDO3URWHFWLRQ6\VWHPV Mach Industrial Group Fike Corporation Marshall Industrial Flexim Americas Corp. Technologies Flexitallic L.P. Melter S.A. de C.V. Flo-Tite, Inc. Meriam Process Technologies Flotronic Pumps Ltd. Mersen USA )ORWWZHJ6HSDUDWLRQ Met-Chem, Inc. Technology, Inc. Mettler Toledo Flow Control Magazine Mettler-Toledo, Inc. Fluid Metering, Inc. Micro Motion Inc. Fluonics Co., Ltd. Micromeritics Flux Pumps Corporation Instrument Corp. Food Processing 0LGZHVFR)LOWHU5HVRXUFHV,QF GEA Barr-Rosin Mokon GEA Filtration GEA Process Engineering Inc. MTH Pumps The Mundy Companies G. Bopp USA Inc. Myers Engineering, Inc. General Pump National Rubber Corp. GIG Karasek GmbH NEI GlasCol Neimenenggu Fufeng Gooch Thermal Biotechnologies Co., Ltd. Systems, Inc. Neutronics, Inc. Grainger NIBCO INC. *UDQG9LHZ0HGLD*URXS NIST-National Institute of (Processing Magazine, Standards & Technology Flow Control Magazine) North American Safety Valve Gulf Publishing / Industries, Inc. Hydrocarbon Processing NovaFlex Industries, Inc. Hangzhou Alkali optek-Danulat, Inc. Pump Co., Ltd. Orival Water Filters Heatec, Inc. OSECO, Inc. Heidolph Heinkel Filtering Systems, Inc. Hielscher USA, Inc. The Hilliard Corporation +RQH\ZHOO+36 Hose Master LLC +RZFR0HWDOV Management Group Hydrocarbon Processing/Gulf Publishing Company IKA Works IKA-Works, Inc.
Outotec P.A. Inc. Particle Sizing Systems PBM, Inc. 3HQQZDOW/LPLWHG Heinkel USA PEP, Plastic Engineered Products, Inc. Petroleo Internacional Pharmaceutical Manufacturing Pharmaceutical Technology Piers PKG Equipment, Inc. Plant Services Plast-O-Matic Valves, Inc. Plate Concepts, Inc. PNP Special Alloys, Inc. Pollution Equipment News POLYTEC GmbH Powder / Bulk Solids 3ULPDU\)ORZ6LJQDO,QF Process Combustion Corp. Processing Magazine PROCESSWest Magazine Protectoseal Company, Vent Division PROTEGO® USA Inc. Pumps and Systems Magazine Purolator Advanced Filtration Putman Media Chemical Processing CONTROL Pharmaceutical Manufacturing Plant Services Food Processing 43RZHU$PHULFD,QF QMC Technologies, Inc. Qsales & Leasing Quality Controls, Inc. R. Baker & Son RACO Manufacturing and Engineering Co., Inc. Readco Kurimoto, LLC Reportero Industrial Reportero Industrial Mexicano Rimbach Publishing, Inc. Industrial Hygiene News Pollution Equipment News RMB Products, Inc. Robatel, Inc. Rosedale Products, Inc. Rotork Controls, Inc. RVT Process Equipment, Inc. Sachin Industries Ltd. SAFELOK - USA, Inc. SAMCO Technologies, Inc. Samuel, Son & Co. SBS Steel Belt Systems USA Schott Glass Schubert & Salzer, Inc.
SEARCH Sefar Inc. Selltis Sentinel Lubricants Sentinel Process Systems Inc. 6KDQGRQJ:HLIDQJ/RQJZHL Industrial Co., Ltd. Shanley Pump & Equipment, Inc. SIHI Pumps Inc. Smart-Hose™ Technologies 6RI¿HULD6HVWHVHVUO Spraying Systems Co. SRI Consulting Steri Technologies, Inc. Stoody Company Supercritical Fluid Technologies, Inc. 6ZDJHORN&RPSDQ\ 6ZLVVÀXLG86$ ,QF Sympatec Inc. Tantaline Inc. Tantec USA LLC Team Industries, Inc. tec5USA, Inc. TELEDYNE Isco, Inc. 7KHUPR6FLHQWL¿F Tiger-Vac, Inc. (USA) Titan Metal Fabricators Todo AB Trumbull Industries, Inc. 7XWKLOO9DFXXP %ORZHU Systems Union Process Inc. United Titanium, Inc. Valve Concepts, Inc. Valve Magazine Valve Manufacturers Association of America Valve Repair Council Vaughan Company, Inc. Veolia Water Solutions & Technologies Vindum Engineering, Inc. Vogelsang USA VTA GmbH Welmon S. De R.L De C.V. The Western States Machine Company Wilden Pump & Engineering Co. World Industrial Reporter Wyssmont Company, Inc.
November 1-3, 2011 FREE Advance Registration:
www.chemshow.com Produced and managed by:
See Us at Chem Show, Booth #213
ork City Conference Partner:
Media Partner:
AlChE Endorsed by:
ONLINE W W W. P O L L U T I O N E N G I N E E R I N G . C O M
Keep up with changing industry news with Pollution Engineering's This Just In section. http://www.pollutionengineering.com/Articles/Industry_Newse.
Don't forget to join in on the blog discussion in The PE Coffee Haus!
Have you seen PE in it's Digital Edition?
Don’t miss any updates from PE Magazine.
This interactive version of our print magazine allows you to: • Easily read • Share with friends • Get linked to further resources
SIGN UP TODAY AND FOLLOW YOUR INTERESTS!
All at the click of your mouse. Subscribe to the Digital Edition today!
www.pollutionengineering.com
FOLLOW US - @PollutionEng
Are you a subscriber of PE eNewsletters? YOU SHOULD BE — choose from one or more of the following eNewsletters from Pollution Engineering:
• The Pollution Engineer • PE Alert • Today's Environmental Consultant • NEW! PE's Last Word
Sign up today at www.pollutionengineering.com.
6
Pollution Engineering OCTOBER2011
EDITOR'SDESK
Another Fine Mess 2401 West Big Beaver, Ste. 700, Troy, Michigan 48084 Phone: (248) 362-3700 www.pollutionengineering.com
PUBLISHING & EDITORIAL STAFF Tom Esposito | Senior Group Publisher Sarah Harding | Publisher 216-991-4861 |
[email protected] Roy Bigham | Editor 248-244-6252 |
[email protected] Christopher Lewis| Assistant Editor 248-244-6252 |
[email protected] Contributing Editors Erin Manitou-Alvarez, Lynn L. Bergeson, Esq., Neginmalek Davapanah, Barbara Quinn, Sarah Sajedi, Dr. Dianne Saxe, Norman Wei, Christopher Young Tammie Gizicki | Art Director
[email protected] John Talan | Production Manager 248-244-8253 |
[email protected]
MARKETING/REPRINTS/RESEARCH Jill DeVries | Editorial Reprints 248-244-1726 |
[email protected] Michele Raska | Marketing & Promotions Manager 248-786-1694 |
[email protected] Michelle Maki | Project Manager
[email protected]
ADVERTISING & SALES STAFF Larry Maher | Midwest/West Coast Sales Manager 630-616-7271 |
[email protected] Lori Koning | East Coast Sales 814-833-9303 |
[email protected] Lydia Stewart | Inside Sales Manager and Classified Sales 248-758-0137 |
[email protected]
LIST RENTAL Kevin Collopy | Postal Contact 800-223-2194 x 684|
[email protected] Michael Costantino|Email contact 800-223-2194 x748 |
[email protected] Direct line: (800) 223-2194 Fax: (845) 620-9035 Web: www.edithroman.com
AUDIENCE DEVELOPMENT Hayat Ali-Ghoneim | Audience Development Coordinator Alison Illes | Multimedia Specialist Catherine M. Ronan | Corporate Audience Audit Manager For subscription information or service, please contact Customer Service at: Tel. (847) 763-9534 or Fax (847) 763-9538 or e-mail
[email protected]
CORPORATE DIRECTORS John R. Schrei – Publishing Rita M. Foumia – Corporate Strategy Ariane Claire – Marketing Vincent M. Miconi – Production Lisa L. Paulus – Finance Michael T. Powell – Creative Nikki Smith – Directories Marlene J. Witthoft – Human Resources Scott Krywko – IT Beth A. Suroweic – Clear Seas Research
BNP Media Helps People Succeed in Business with Superior Information
When do the costs of environmental regulation actually exceed the benefits?
T
he comedy duo of Laurel and Hardy may not be remembered by many in this generation but they once led audiences to thunderous laughter and applause when they appeared on the silver screen in the 1920s. In nearly every one of their movies, Oliver Hardy’s most famous line was used whenever he would lash out at the lanky Stan Laurel and proclaim, “this is another fine mess you have gotten me into.” About a year ago, President Obama issued an Executive Order to all of his agencies to review their regulations and decide which were costing too much money without offering many benefits. EPA has taken much criticism from industry for costly regulations that not only damages their bottom lines but also results in less monetary assets that can be used for future investment in human resources. The agency did release a list of regulations they thought could be shelved to save money. However, industry pundits soundly criticized them as being too few and unaccommodating. A few weeks ago, Obama released a statement that his office was ordering the agency to shelve its recent ozone standards until further studies were completed. Just a week later, EPA released a press release that they were still approving the new standards for an area in California. Currently, the regulation of emissions that cross state borders is a significant air issue that cannot be ignored. The Clean Air Interstate Rule (CAIR) attempted to address this issue. The rule was challenged for years in the courts and, in 2008, the courts ordered EPA to develop new regulations. EPA was ordered to maintain CAIR until new regulations were approved. The effort resulted in a regulation that the agency calls the Cross-State Air Pollution Rule (CSAPR), which the industry immediately dubbed the “Casper rule.” The rule,
which primarily targets emissions from coal-fired power plants, is scheduled to begin implementation in January. According to EPA, the rule is expected to cost industry about $800 million per year, as well as $1.6 billion in annual capitol expenditures. However, they also forecast the rule will yield health savings benefits of $120 to $280 billion per year by 2014, while also reducing health and environmental costs. Meanwhile, Energy Future Holdings Corp. is taking a different approach to EPA’s suggestion. They have filed a lawsuit that challenges the agency rule, claiming the costs are too prohibitive at an estimated $1.5 billion per year through 2020; 500 industry jobs may also be lost. They are asking the courts to stop the implementation of the rule until a more complete study can be conducted. Their claim is that they would be forced to shutter 1,200 megawatts of power generation and halt all mining operations that provide coal to those plants. They said they were already looking to spend $280 million by the end of 2012 and $1.5 billion by 2020. Any additional costs would likely be devastating to the company. They also objected to the agency’s plan to add Texas plants to the new rule as previous versions of the regulations had excluded the state. On the face of the argument, the returns seem to be worth the investment. Two questions come to mind though. First, can we afford to spend this much right now? Also, are the returns even real? PE
OCTOBER2011
Roy Bigham is Editor of Pollution Engineering. He can be contacted at
[email protected]
www.pollutionengineering.com
7
ENVIRONEWS PE Events OCTOBER 2011 24-27 Air Quality VIII: An International
Conference on Carbon Management, Mercury, Trace Elements, SOx, NOx, and Particulate Matter, Arlington, Virginia, www.undeerc.org/AQ8.
25-27 Algae Biomass Summit, Minneapolis, www.algalbiomass.org
26-28 Renexpo Poland International Trade
Fair for Renewable Energy and Energy Efficient Building & Renovation, Warsaw, Poland, www.renexpo-warsaw.com
27-30 Eco Expo Asia – International Trade
Fair on Environmental Protection, Hong Kong, www.hktdc.com/fair/ecoexpoasia-en
NOVEMBER 2011 1-3 1-4
The 2011 Chem Show, Javits Convention Center, New York, www.chemshow.com Aquatech Amsterdam, Amsterdam, the Netherlands, www.amsterdam.aquatechtrade.com/ aquatechamsterdam2008/e
8-9
Business and the Environment, Portland, Ore., www.businessandenvironment.org
9-10
Canadian Wasste & Recycling Expo, Montréal, Quebec, www.cwre.ca
15-17 International Conference on Water
Technologies, Renewable Energy & Environmental Control, Tel Aviv, Israel, www.watec-israel.com
16-17 Greenhouse Gas Strategies in a Changing
Climate, San Francisco, www.awma.org 24-26 Renewable Energy and Energy Efficient
Building and Renovation, Salzburg, Austria, www.renexpo-austria.at/ index.php?id=7&L=1
29-01 SERDP and ESTCP Annual Symposium
& Workshop, Washington, D.C., www.
EPA Proposes To Revise Tier I and II Forms The EPA is seeking comments in regards to its proposal to eventually revise information to the Tier I and Tier II forms that businesses are required to submit each year. On Aug. 8, 2011, the EPA proposed to revise the Emergency and Hazardous Chemical Inventory Forms (Tier I and Tier II), under Section 312 of the Emergency Planning and Community Rightto-Know Act (EPCRA), to add new data elements and to revise some existing data elements. Under the proposal, the EPA is seeking the following changes: add new data elements for facility phone numbers, as well as latitudes, longitudes and numbers of full-time employees; add data elements for facility identification numbers that are assigned under the Risk Management Program, which is implemented either under Section 112(r) of the Clean Air Act (CAA) or the TRI Program under EPCRA Section 313, and require facilities to provide information on the facility’s parent company and the owner or operator of the facility, such as name, address, and phone number, as well as the Dun and Bradstreet number of the facility’s parent company. In addition, the EPA desires further changes, including providing the name and contact information of a facility representative, who will participate in the emergency planning process as a facility emergency coordinator, to the local emergency planning committee (LEPC); requiring facilities to notify LEPCs of any changes relevant to the emergency planning within 30 days (the agency believes this information should also be provided on the facility’s annual inventory form since LEPCs and other emergency response coordinators may need this information during an emergency) and requiring the name, title, phone number, and e-mail address of the person knowledgeable or responsible for completing the information on the Tier I and Tier II forms. The EPA also wants to implement three more changes, including adding a new data element to indicate if facilities are subject to the emergency planning notification under EPCRA Section 302; adding a new data element to both the Tier I and Tier II forms to indicate whether the facility is subject to chemical accident prevention under CAA Section 112 and expanding the ranges for the reporting codes for the maximum amount,
TAG -YOU'RE IT! If you have a mobile phone with a camera that is connected to the Internet, you can follow the steps below, and voila! You are linked to websites where you can find more information about the products you see featured in the magazine. The service is totally free. Try it out, and let us know if this helped you!
1
Get your free app for your phone at http://gettag.mobi
DOWNLOAD
2
We are unveiling a new feature in this month's products section: mobile tagging. On this page, find the colorful tags that look something like bar codes. Point to the tags above with your mobile camera device
3
Snap a Picture
4
Decoding
decoding
Visit the Calendar of Events at www.pollutionengineering.com for additional information. 8
Pollution Engineering OCTOBER2011
5
Instant access to the latest PE information
www
©2010 Thermo Fisher Scientific Inc. All rights reserved. Copyrights in and to the Ethernet photograph are owned by a third party and licensed for limited use only to Thermo Fisher Scientific by Dreamstime.com.
The technology you know, the connectivity you need.
The Thermo Scientific Continuous Particulate Monitor, Model 5014i Beta, is an automated, continuous, non-step wise, ambient particulate monitor built on the proven iSeries design platform. The Model 5014i utilizes the combined real-time principles of beta-attenuation, density and background beta rejection as the means towards a refined mass measurement of the collected aerosol. The iSeries Advantage includes: remote data access; enhanced
Thermo Scientific Continuous Particulate Monitor, Model 5014i Beta
Ethernet capabilities; iPort communication software; integrated
Accurate, Reliable and Easy to Use
flash memory for increased data storage; easily programmable
U.S. EPA Designated FEM PM-10 Monitor (EQPM-1102-150)
short-cut keys; and a modular design for future upgrades. To get connected, visit us online at www.thermo.com/air or call toll-free 866-282-0430 (USA) or 1-508-520-0430.
Moving science forward
Candidate U.S. EPA PM-2.5 Equivalent Method Monitor
ENVIRONEWS as well as the average daily amounts of hazardous chemicals that are present at the site in the preceding calendar year. Comments are due by Oct. 7, 2011. Visit www.gpo.gov/fdsys/pkg/FR-201108-08/html/2011-19900.htm to read the original Federal Register announcement.
AIR EPA Accepts First GHG Reporting Data The EPA announced that it has launched a new tool to allow 28 industrial sectors to submit their 2010 greenhouse gas
(GHG) pollution data electronically. Prior to being finalized, more than 1,000 stakeholders, including industry associations, states and NGOs, tested the electronic GHG Reporting Tool (e-GGRT) to ensure clarity and user-friendliness. All data collected with e-GGRT will provide the public with important information about the nation’s largest stationary sources of GHG pollution. Industries and businesses can also use the data to ultimately decrease carbon pollution, increase efficiency and save money. The EPA expects to receive 2010 GHG data from approximately 7,000 large industrial GHG emitters and suppliers, including power plants, petroleum refineries and landfills. EPA’s GHG Reporting Program, launched in October 2009, requires GHG data from large emission sources to be recorded across a range of industry sectors. Suppliers of products that would emit GHGs if released, combusted or oxidized are also required to report GHG data. Under this program, covered entities are required to submit GHG data annually to the EPA; the first round of data will be submitted electronically by Sept. 30, 2011. The agency plans to publish non-confidential GHG data that is collected through the GHGRP by the end of 2011. For more information on the GHG Reporting Program, visit the following link on EPA’s website: www.epa.gov/climatechange/emissions/ghgrulemaking.html.
BUSINESS Expanding ITT
ITT Corp., headquartered in White Plains, N.Y., announced that it has completed its acquisition of YSI Inc. The new 10
Pollution Engineering OCTOBER2011
ENVIRONEWS company will join the corporation’s water analytics division. YSI is known for producing sensors, instruments, software and data collection platforms that are used for environmental water monitoring processes throughout the world. Visit www.ittanalytics.com to learn more about the family of companies that are comprised within this division.
Supporting Irene Relief Efforts After Hurricane Irene devastated the upper East Coast area in August, Godwin Pumps was prepared to help various communities recover as soon as possible. “We fleeted 85 diesel Dri-Prime pumps,” said Grant Salstrom, Godwin’s chief operating officer. “This speaks volumes about the commitment of our people and the collaboration between our branches, sales, manufacturing, dispatch, delivery and field mechanics.” As the storm continued to spread, the company responded by providing more than 350 pumps from eight of their branches to support local municipalities and industrial locations. Visit www.godwinpumps.com.
November 1-3, 2011 ork City
Booth # 213
ENFORCEMENT fabric structures
EPA Fugitive Slapped with Seven Years The former owner of the country’s largest asbestos abatement training school was sentenced to prison, after having fled the United States following her trial in November 2008. U.S. District Judge Nathaniel M. Gorton sentenced Albania Deleon, 41, formerly of Andover, Mass., to 87 months in prison, which will be followed by three years of supervised release. She was also ordered to pay more than $1.2 million in restitution to the IRS and $369,015 to AIM Mutual Insurance Company. No level of exposure to asbestos is safe; any removal by untrained workers, performed without the necessary safeguards, threatens the health of those workers and the public. In November 2008, following a three-week trial, Deleon was convicted of a broad range of charges, including the sale of training certificates to thousands of illegal aliens who had not taken the mandatory training course. Deleon then placed these unqualified individuals in temporary employment positions as certified asbestos abatement workers; for months, they served in public buildings throughout New England. Deleon
Solutions for environmental remediation, waste water treatment & composting facilities, sludge drying, bulk storage & more! Buildings available up to 300' wide. t
Low in cost per square foot. t
Call one of our ClearSpan specialists at 1.866.643.1010 or visit us at www.ClearSpan.com/ADPLE.
Natural daytime lighting. t
Easy to relocate. Expandable. t
OCTOBER2011 www.pollutionengineering.com
11
ENVIRONEWS was also convicted of encouraging illegal aliens to reside in the United States; making false statements about matters within the jurisdiction of the Environmental Protection Agency (EPA); procuring false payroll tax returns and mail fraud. “Today, justice was served, and Albania Deleon has finally faced the consequences of her crimes. I hope that this sentence sends a strong message to anyone who might contemplate fleeing to avoid punishment, that we do not give up on fugitives, and we will take all necessary means and resources to apprehend and prosecute them,” said United States Attorney Carmen M. Ortiz.
PEOPLE Expanding Market Reach Parkson Corp. has named Dr. Michael Lamminen to lead a new international drive to market the company’s lineup of
cost-efficient and environmentally sustainable technology around the world. Lamminen will serve in the newly created position of director of international business, and he will participate on the company’s leadership team. “Michael will help Parkson open up new frontiers around the world and expand on the success we’ve had in the Middle East and other regions,” said CEO Zain Mahmood. Before joining the company, Michael was the global sales manager for InterClean Equipment Inc., a manufacturer of custom-engineered heavy vehicle wash systems. Based on his years of experience in various industries, Michael brings his knowledge of water recycling and wastewater treatment needs his new position.
New Business Development Manager Win Plastic Extrusions, a division of TMI LLC, has announced the addition of Bill Habeck, who joins the company as its eastern regional sales and new business development manager. In this position, Habeck will be responsible for managing current accounts, while also cultivating new business opportunities in markets within the eastern United States. Habeck brings more than 24 years of experience in the sales, management and marketing of plastic products to his new position. “We are pleased to welcome Bill to the TMI group of companies and into his new position at Win Plastic Extrusions,” said Frank J. Mummolo, president and CEO of TMI.
TM
dynaBLEND LIQUID POLYMER BLENDING SYSTEMS
s State-of-the-art pre-engineered liquid polymer preparation system s Designed to process from 40 to 21,000 gph of prepared solution s Patented hydrodynamic or mechanical mixing provides polymer activation technology paired to particular process and flow demands s Also available: standard or custom dry preparation systems with capacities to 2,200 lbs per day
295 DeKalb Pike North Wales, PA 19454 888-363-7886 s Fax: 800-255-4017 www.dynablend.com
12
Pollution Engineering OCTOBER2011
ENVIRONEWS WASTE EPA Excludes Carbon Dioxide as Haz Waste The EPA is proposing to revise the regulations for hazardous waste management, which are included in the Resource Conservation and Recovery Act (RCRA), to conditionally exclude CO2 streams that are hazardous from the definition of hazardous waste, provided these hazardous CO2 streams are captured from emission sources, are injected into Class VI Underground Injection Control (UIC) wells for purposes of geologic sequestration (GS) and meet certain other conditions. The EPA is revising these regulations because it believes the management of these CO2 streams under the proposed conditions does not present a substantial risk to human health or the environment, and therefore, additional regulation pursuant to RCRA’s hazardous waste regulations is unnecessary. The agency believes this amendment will substantially reduce the uncertainty associated with identifying these CO2 streams under RCRA subtitle C, and will also facilitate the deployment of GS by providing additional regulatory certainty. Comments must be received on or before Oct. 7, 2011.
the PRB has been a viable and accepted in situ remediation technology for contaminated groundwater. The guidance and training provides an update on PRBs to include discussions of additional types of reactive media and contaminants that can
be treated, such as design considerations, construction/installation approaches and technologies, performance assessment and longevity. To register or to acquire further information, visit either www.itrcweb.org or http://clu-in.org/live.
WATER Permeable Reactive Barrier: Technology Update The ITRC Technical/Regulatory Guidance Permeable Reactive Barrier: Technology Update (PRB-5, 2011) and associated Internet-based training is intended to help guide state and federal regulators, consultants, project managers, and other stakeholders and technology implementers through the decision process whenever a Permeable Reactive Barrier (PRB) is being considered as a remedy, or part of a remedy, to address contaminated groundwater. It is also used to provide updated information regarding several technical aspects of the PRB, while using information attained from the more than 15 years that OCTOBER2011 www.pollutionengineering.com
13
LEGALLOOKOUT By Lynn L. Bergeson
EPA Modifies Chemical Data Reporting Rule New reporting requirements will lead to novel definitions and, ultimately, further attention to details. n Aug. 2, 2011, EPA released the final Toxic Substances Control Act (TSCA) Chemical Data Reporting (CDR) Rule, which was previously referred to as the Inventory Update Reporting (IUR) Modifications Rule.
O
Background For years, EPA has continued to revise TSCA Section 8 IUR reporting so that it would provide more detailed chemical production, processing and use information. Earlier this year, as the IUR reporting cycle ended, EPA suspended the reporting requirement, pending issuance of the final rule. The final rule, which was released on Aug. 2, 2011, did not offer any surprises, and EPA properly balanced a variety of significantly disparate views regarding the ways in which it should have modified the rule. The CDR Rule will be effective 30 days after its publication in the Federal Register. For more information, please visit http://www.epa.gov/cdr/.
14
Pollution Engineering OCTOBER2011
Key provisions The name was changed from IUR to CDR in order to reflect the distinction between subsequent data collections and the TSCA Inventory itself. Who Is Required to Report? EPA states that entities may be affected by the CDR Rule if they manufacture (manufacture can mean byproduct or import) for commercial purposes, chemical substances, listed on the TSCA Inventory and produced in volumes of 25,000 lbs. or more at a site during the principal reporting year. At the same time, EPA’s definitions of and interpretative guidance statements on words such as “manufacture” and “byproduct” may sigwww.regulations. nificantly impact certain industries. gov/#!docketDe The agency said that it is currently tail;dct=FR+PR+ N+O+SR;rpp=10; providing “additional information on po=0;D=EPA-HQbyproduct reporting” because “the OPPT-2009-0187
LEGALLOOKOUT By Lynn L. Bergeson
scope of the CDR obligation to report byproducts is not well understood by industry.” EPA’s guidance and interpretation of byproducts raises many concerns, including possible notice issues, and it is not apparent whether certain byproducts should be listed on the TSCA Inventory and/or subject to CDR reporting. It is also unclear that EPA has interpreted such terms consistently. When Is Reporting Required? The 2012 submission period, during which 2011 manufacturing, processing and use, as well as 2010 production volume information, would be reported, is scheduled to occur from Feb. 1, 2012 to June 30, 2012. Subsequent recurring submission periods will last from June 1 to Sept. 30 at four-year intervals, beginning in 2016. What Will Change for 2012? Manufacturers, including importers, are obliged to report the production volume of a chemical substance that meets or exceeds the 25,000 lb. threshold per site during the principal reporting year. They are also required to provide upfront substantiation for each data element that is claimed as confidential business information. EPA said that submitters cannot claim data elements as confidential if they are identified as “not known to or reasonably ascertainable by.” Submitters are required to use e-CDRweb, which is EPA’s electronic reporting tool. What Changes are Planned for the 2016 CDR? EPA is
delaying implementation of certain requirements until the 2016 submission period. For the 2016 CDR, the agency will determine if it needs to report further findings, for any calendar year since the last principal reporting year, according to the size and types of chemical substances that are manufactured and imported; if substances are manufactured in volumes of 25,000 lbs. or greater, the agency will likely report such importation. EPA will provide guidance materials with reporting instructions, questions and answers, and case studies prior to the start of the submission period. The agency has also developed two documents to provide detailed instructions for reporting. This information will be available at www.regulations.gov/ #!docketDetail;dct=FR+PR+N+O+SR;rpp=10;po=0;D=E PA-HQ-OPPT-2009-0187, PE
Lynn L. Bergeson is managing director of Bergeson & Campbell, P.C., a Washington, D.C., law firm focusing on conventional and engineered nanoscale chemical, pesticide, and other specialty chemical product approval and regulation, environmental health and safety law, chemical product litigation, and associated business issues, and President of The Acta Group L.L.C. and The Acta Group EU Ltd. with offices in Washington, D.C., and Manchester, U.K.
:cgdaacdl#
GOOD FOR THE PLANET. GREAT FOR YOUR CAREER. Today’s companies need environmental management professionals who can improve corporate safety, efficiency and compliance with government regulations. If you want to make an impact on your world and your career, a bachelor’s or master’s degree in environmental management from University of Maryland University College (UMUC) can help you make it possible. You’ll acquire the critical knowledge and skills you need to help you create a more sustainable career and stand out in this fast-growing field.
ciZgZhi"[gZZbdci]aneVnbZcieaVcVkV^aVWaZ! eajhÃcVcX^VaV^Y[dgi]dhZl]dfjVa^[n
:CK>GDCB:CI6A B6C6<:B:CI
-%%"---"JBJ8jbjX#ZYj$yourworld
8deng^\]i'%&&Jc^kZgh^ind[BVgnaVcYJc^kZgh^in8daaZ\Z
OCTOBER2011 www.pollutionengineering.com
15
PEPRODUCTS Product Focus: WFTEC 2011
Shallow Groundwater Monitoring Well Solution The company’s Drive Point Piezometers can be readily used while monitoring groundwater, soil or gas. The temporary or permanent well solutions are ideal for initial site investigations as well as long or short-term applications. The piezometers can be installed by using any type of direct push or drilling technology, including a manual slide hammer.
Solinst Canada Ltd. Georgetown, Ontario (905) 873-2255 www.solinst.com
Corrosion Resistant and Long-lasting The CCFRPM Pipe has been guaranteed to last for more than 100 years for a number of reasons. First, the polymer mortar pipe is corrosion resistant as its design is centrifugally cast and fiberglassreinforced. Second, it features leak-free, push-together joints that withstand water damage and are easy to use. Pipe diameters range from 18 to 100 inches.
Hobas Pipe USA Houston, Texas (800) 856-7473 www.hobaspipe.com
16
Pollution Engineering OCTOBER2011
Pumping Sludge Cake The company’s 2000 HS System utilizes high pump efficiency and low discharge pressure to pump high solids sludge cake further than any other progressing cavity pump on the market. With its twin-screw feeder, the 2000 HS System supplies a constant, pressurized feed velocity, resulting in a 100 percent pump cavity fill rate.
Moyno, Inc. Springfield, Ohio (877) 4UMOYNO www.moyno.com
Submersible Level Transducer Through its lower system costs and batterypowered operations, this submersible transducer can used during groundwater, downhole and surface water monitoring, as well as oceanographic research. The KPSI Series 350 transducer has a vent filter that protects it from moisture for at least one year, until maintenance is eventually required. The transducer’s communications interface is especially ideal for environmental data collection and observation.
Measurement Specialties Hampton, Va. •(800) 745-8008 www.meas-spec.com
CST Storage Offers Integrated Tank Solutions
Flow Meter Measures Process and Plant Gases
The company’s Aquastore tanks provide low maintenance and durability to individuals who need to store water or wastewater. The glass-fused-to-steel tanks also offer a low life-cycle cost. Additionally, the company’s HydroTec durable, epoxy coated and bolted steel storage tanks can be constructed quickly and cheaply.
The company has recently announced the design of its ST100 Flow Meter, which measures process and plant gas mass flow while using advanced flow sensing performance and highly functional electronic applications. The flow meter can measure gas mass flow rate, total flow, temperature and pressure.
CST Industries, Inc.
Fluid Components International LLC
Lenexa, Kan. (913) 621-3700 www.cst-storage.com
San Marcos, Calif. (800) 854-1993 www.fluidcomponents.com
PEPRODUCTS Product Focus: Municipal Water Treatment Products Novel Nozzles es
Clearwell Baffles Meet EPA Standards The company’s Director III Clearwell Baffles can be used to improve the performances of clearwell disinfection systems. In doing so, the systems are able to meet the Safe Drinking Water Act’s Contact Time (CT) requirements. All baffles also meet the EPA and NSF Standard 61 for usage in public drinking water.
As a versatile, Cleananng, In - Place rotating, zle, tank-washing nozzle, zes the Posiedon utilizes on slow moving rotation and high - impact ct spray pattern. As a result, it can effificiently and quickly y clean tanks. The e product is espe-cially ideal forr tanks with diameters of up to 22 feet, which are often used in the food, beverage, chemical and pharmaceutical industries.
Siemens’ AquaCarb CX Series Treats Surface Water The company has recently introduced its AquaCarb CX Series to the general public. The product, which is comprised of coconut shell-based activated carbons, is considered an alternative to the well-known coalbased activated carbon. It not only treats surface water, but it can also be used for groundwater applications.
Environetics Inc.
BETE Fog Nozzle Inc.
Siemens Industry Inc.
Lockport, Ill. (815) 838-8331 www.environeticsinc.com
Greenfield, Mass. (413) 772-0846 www.bete.com
Hoffman Estates, Ill. (847) 713-8477 www.siemens.com
Eliminate Preventive Maintenance Expenses Baldor Electric Company, Fort Smith, Ark. The company has recently introduced its Dodge Pre-lubricated GRID-LIGN coupling product. The product is not only maintenancefree, but also offers a lubed-forlife design, which eliminates the time and expense that is typically associated with preventive maintenance. The equipment is environmentally and user-friendly. (479) 646-4711, www.baldor.com
Absorbent Bag Stores Leaky Parts and Oily Equipment New Pig Corporation, Tipton, Penn.
The company’s PIG LEAKTRAPPER Universal Absorbent Bag features PIG Mat pads that absorb and retain oils, solvents and various other materials. The bag may be used for storing or packing leaky parts, oily equipment, or other types of wet supplies. The bag is also offered in two closure styles – drawstrings and Velcro. (800) 468-4647, www.newpig.com
its TriPlus RSH autosampler. The product provides advanced liquid handling cycles that further improve the automated functionality offered by conventional liquid or headspace injections. The sampler is compatible with the company’s GC and GC/ MS systems. (781) 6221000, www.thermofisher.com
Autosampler Advances Analytical Productivity
RAE Systems Inc., San Jose, Calif.
Thermo Fisher Scientific Inc., Waltham, Mass.
The recently developed transferable, wireless gas monitors, known as either the EchoView Host Mini-Controller or the ToxiRAE
The company has lately announced the development of
Wireless Single-gas Instruments Improve Worker Safety
Pro, help to protect professionals as they access real-time gas monitor readings. The company’s monitors alarm workers as they enter areas that contain harmful, or even deadly, gases and vapors. (408) 952-8200, www. raesystems.com
DNAPL Groundwater Remediation System Abanaki Corporation, Chagrin Falls, Ohio To remove high-viscosity oils from groundwater in a quick, efficient manner without using a groundwater or torpedo pump, the company has developed a remediation system product line. Instead
OCTOBER2011 www.pollutionengineering.com
17
PEPRODUCTS of utilizing pumps, the system incorporates a belt oil skimmer that is fitted with a poly belt and stabilizer rods, which can remove up to 12 gph of oil from water wells. (440) 543-7400, www.abanaki.com
Coulometric Titrator JM Science, Grand Island, N.Y.
The highly efficient AQUACOUNTER Karl Fischer Coulometric Titrator allows users to trace various types of moisture measurements
strive to observe and protect our world’s drinking supplies on a daily basis. This product is the third in a series of TOC analyzers distributed by GE. (203) 373-2211, www.ge.com
while using three kinds of electrolytic cells, including small volume, standard and one-room. The titrator also features a builtin thermal printer that prints high-resolution images. (800) 495-1678, www.jmscience.com
Two Differential Pressure Gauges are Introduced to Public Palmer Wahl, Asheville, N.C. The company has announced the development of two new differential pressure gauges. Each gauge allows users to view high and low pressures, as well as the differential between the two. Both gauges are easy to read and are covered by one-year warranties. The gauges are also surrounded by four-inch stainless steel cases. (800) 421-2853, www. palmerwahl.com
Lightweight and Oil-less Pumps
Binocular Microscopes Offer High Resolution and Contrast
Thomas Division, Sheboygan, Wis.
Warner Instruments, Hamden, Conn.
The company’s 319 series pump and compressors feature WOB-L pistons, as well as die-cast aluminum components. Each pump only weighs 5.1 lbs., is RoHS compliant and includes EMI suppression. The pump can be used for various mobile applications, including air horns, air brakes and fuel systems. (920) 457-4891, www.gd-thomas.com
Portable Open Channel Flow Logger Greyline Instruments Inc., Massena, N.Y.
Area-Velocity Flow Flow Meters
for Open Pipes and Channels AVFM 5.0 Area-Velocity Flow Meter for permanent installations Measures flow rate continuously with a submerged ultrasonic sensor
Stingray Portable Level-Velocity Logger for flow surveys and I&I studies
TOC Analyzer GE, Fairfield, Conn.
Battery powered data logger stores level and velocity readings
105 Water Street Massena, NY 13662 1-888-473-9546 www.greyline.com
18
Pollution Engineering OCTOBER2011
The Stingray portable logger allows analysts and other professionals to conduct area-velocity flow surveys in all types of environments and areas, including sewers and open pipes. The logger uses a submerged ultrasonic sensor, which fully operates in even raw sewage or municipal stormwater. The product can function for up to four years before its alkaline D-cell batteries must be replaced. (888) 4739546, www.greyline.com
The Sievers 5310 C total organic carbon (TOC) analyzer monitors raw and finished TOC levels to assist municipal water system operators as they
To further improve engineers’, scientists’ and other professionals’ abilities to properly conduct their research implementations, the company has created the 3035 Series Compound Binocular Microscopes. The microscopes feature the AIS infinity optical system, which improves the instruments’ clarity, contrast and resolution. Furthermore, through its modular design, the 3032 Trinocular Inverted Phase Contrast Microscope Series helps users visualize cell biology and tissue culture. (203) 776-0664, www.warnerinstruments.com
Open Channel Flow Monitor Hach Company, Frederick, Md. The AV9000 Area Velocity Analyzer Module with advanced diagnostic tools increases reliability and accuracy even in difficult sites such as those with non-uniform particle composition and turbulent flows. Used with the Hach FL900 Series Flow Loggers to access flow data, set up event/alarm notifications and change meter programming via the Internet 24/7 with FSDATA Flow Data Manager. (301) 8745599, www.hachflow.com
Regenerative
TURBINE Aeration TECHNOLOGY By applying the laws of physics while regularly utilizing properly sized bubbles, managers and technicians can achieve consistent wastewater treatment system results. By STUART WARD, General Manager of Process Engineered Water Equipment
I
n order to acquire precise control of input and output fluid/gas parameters, wastewater managers and technicians can utilize a regenerative turbine pump, which fully optimizes the gas dissolution process that properly treats wastewater, time after time. Once such parameters have been completely controlled, a well-designed wastewater treatment system should be able to initiate all necessary operating duties after each start-up. To enlighten wastewater professionals as they discover and use such gas-dissolving technology, this feature will focus on the various potential benefits that regenerative turbine technology may offer.
Gas dissolution and regenerative turbines During the first step of the regenerative turbine process, gas is dissolved into a fluid solution through the application of a predetermined amount of pressure. The regenerative turbine pump applies such pressure, through a combined triple-action force (centrifugal, axial and friction), to the gas and fluid during a single pass through the pump head. Whether dissolving compressed or atmospheric air, nitrogen or other gasses to the fluid, the regenerative turbine pump
will always achieve the highest possible saturation level at a given temperature.
Gas solubility air example A common application for such pump technology is the dissolution of air into water. The volume of air that can be dissolved in water increases with the system pressure and decreases as the temperature lowers. While using air as an example, regenerative turbine pump gas dissolution can be calculated. The solubility of air in water can be expressed as a solubility ratio. Sa = ma / mw Where: Sa = solubility ratio ma = mass of air (lbm, kg) mw = mass of water (lbm, kg)
Solubility: Henry’s Law Meanwhile, Henry’s Law states that “the amount of air dissolved in a fluid is proportional with the pressure of the system.” Therefore, while fully utilizing Henry’s Law, the following symbols will be used: c = pg / kH Where: c = solubility of dissolved gas kH = proportionality constant depending on the nature of the gas and the fluid
pg = partial pressure of the gas Please note that the solubility of oxygen in water is higher than the solubility of nitrogen. Air that is dissolved in water contains approximately 35.6 percent oxygen; in comparison, ambient air only contains 21 percent oxygen.
Solubility calculation According to Henry’s Law, at a system temperature of 77°F the volume of air dissolved in water can be calculated as: Oxygen as O2 : 756.7 atm/(mol/liter) Nitrogen as N2 : 1600 atm/(mol/liter) Molar Weights: O2 is 31.9988 g/mol N2 is 28.0134 g/mol Partial Fraction in Air: O2 is about 0.21 N2 is about 0.79 The O2, which is dissolved in the water at atmospheric pressure, can be calculated as: co = (1 atm) 0.21 / (756.7 atm/(mol/ liter)) (31.9988 g/mol)= 0.0089 g/liter, ~ 0.0089 g/kg The N2, which is also dissolved in the water at atmospheric pressure, can be calculated as:
OCTOBER2011 www.pollutionengineering.com
19
Regenerative
TURBINE Aeration
cn = (1 atm) 0.79 / (1600 atm/(mol/ liter)) (28.0134 g/mol) = 0.0138 g/liter, ~ 0.0138 g/kg Since air is the sum of nitrogen and oxygen, the following results can be obtained: ca = (0.0089 g/liter) + (0.0138 g/liter) = 0.0227 g/liter ~ 0.023 g/kg By applying such results to the regenerative turbine pump, a performance curve can be graphed. Note that the gas dissolution for air peaks at 10 percent by volume given normal system operating conditions with temperatures that do not exceed 100°F. The regenerative turbine pump discharge pressure meets or exceeds discharge requirements for most dissolved air flotation (DAF)
• Provides high efficiency without causing cavitation. • Presents safety and control features that assure reliability.
Design and applications Typically, a regenerative turbine pump is sized in saturation applications to just 20 percent of the total system flow. Therefore, the pumps are well suited for DAF membrane and oil recovery systems. Wastewater technicians will recognize that these pumps are useful in the food and beverage, laundry, pulp and paper, brewery and petroleum industries. Through further observation, they will also realize there are many other special process applications available as well.
requirements. Such a design optimizes the fluid pumping dynamics within the interior passageway to improve the efficiency and overall pressure that users hope to achieve. Consequently, near complete dissolution of entrained gasses can be acquired at the highest volume possible during the pump cycle. This process is completed during a single pass, which leads to minimized horsepower requirements.
Impeller tuning Each regenerative turbine impeller has a profile that is uniquely performance tuned. Tuning is based on engineered and field testing by optimizing the width and length of the impeller vanes. To efficiently
TEMPERATURE, o F
AIR BY VOLUME, %
PRESSURE, psig
Graph 1: Solubility Versus Temperature and Pressure for Air/Water Solutions
when just 80 to 85 psi was applied in membrane and oil recovery applications. Please refer to Graph 1 for further information.
Why change? Of course, wastewater managers and technicians may use several older technological options as well in order to dissolve gasses into a liquid. In comparison to other options, the pump offers a competitive alternative for the following reasons: • Generates 20 to 30 micron sized bubbles. • Consumes less energy. • Dissolves gas at modest pressures. • Offers users a low wear pump fluid interface. • Utilizes a simple design that is easy to implement. 20
Pollution Engineering OCTOBER2011
Close coupled pump can lower flows. Flex coupled pump provides higher flows.
Pump features Regenerative turbine pumps also have a robust construction. According to the list below, managers and technicians may consider the following reference points as they determine which quality pump design they will actually choose: • Materials: stainless steel, iron, brass • Close and flex-coupled models • May be mounted in many locations • Capacities of five to more than 120 GPM • Pump heads in excess of 200 feet • Economical seals
dissolve gas into the fluid, horsepower must be reduced; such reduction usually improves off-peak horsepower requirements as well.
Blade efficiency Impellers are built with blade profiles and counts, which have been engineered for their particular fluid passageway crosssections. Impeller blade counts increase efficiency without leading to complex blade contours. Thus, the regenerative turbine pump yields high-performance characteristics that typically exceed those of more expensive units.
Hydraulic design Regenerative turbine pumps can also be offered in single- or dual-impeller mechanical units. The internal hydraulic cavity is engineered to achieve maximum capacity and pressure while minimizing horsepower
Adding it up While examining the air solubility calculations and also applying the regenerative turbine pump design, it appears that the results are within the expected
Regenerative
TURBINE Aeration
Picture 1: The pumps are set up in the system. Picture 2: Safety valves in the system protects against catastrophe. Picture 3:The whitewater is being introduced into the tanks. Picture 4: Supersaturation forms what is commonly called whitewater with tiny bubbles in the 20 to 30 micron size range. Picture 5: Above is the clarified effluent ready for the next step. Picture 1
Above is an optimized hydraulic cavity.
efficiency range. Each of these results can be verified by using an air rotometer indicator, which should match the calculated volume. Accordingly, the net result equals a dissolved air release with 20 to 30 micron bubbles. Picture 4 vividly illustrates those bubbles within a DAF vessel; such bubbles are often referred to as “whitewater.” Picture 2
Setting up gas dissolution systems Wastewater technicians should select pumps and piping materials according to the fluid type and temperature they expect to encounter. Operators must have full control of the system, as well as all builtin automatic safety features. The system should be also piped so that saturation time is maximized. The regenerative turbine pump ought to also match the overall system flow and hydraulic capacity. Of equal importance, technicians should also consider the following system limitations: Discharge Pressure 125 psi Seal Pressure 200 psi Suction Vacuum 26 inches Hg Speed (Flex) 1,750 rpm Speed (Close) 3,450 rpm Temperature -20°F to 150°F
System components A well-designed gas dissolution system will also have a number of components beyond just the pump itself. These items, which are usually either schedule 80 PVC or stainless steel, include the following:
Picture 4
Picture 3
• Regenerative turbine pump • Inlet fluid control valve • Fluid vacuum gauge • Gas flow meter with adjustment knob • Gas tubing • Injection check valve • Discharge pressure gauge • Saturation and coalescing purge tank (optional) • Safety relief • Swing check valve • Discharge control valve • All necessary connecting piping • Mounting frame or plate
Picture 5
OCTOBER2011 www.pollutionengineering.com
21
Regenerative
TURBINE Aeration
Example setup The following pictures illustrate a typical DAF system upgrade. In Picture 1, a regenerative turbine pump is fed clarified effluent water through a control valve with air injected via an acrylic rotometer. A slight vacuum is applied when atmospheric air is utilized. Wastewater technicians may find more controllable results by using compressed air pressures that range from 10 to 20 psi. Such pressures assure a more even flow and discourage fouling of the airline and rotometer. In Picture
2, a 125-psi safety and pump discharge pressure gage are shown. In Picture 3, the whitewater is introduced to the incoming system flow.
Regenerative turbine results As a result of these efforts, a fully operable gas dissolution system can be developed. Over time, treatment operators will discover that they not only have a low maintenance unit, but reliable efficiency as well. Picture 4 shows the whitewater that
is produced by 20 to 30 super saturated micron bubbles, as well as the formation of a dry sludge layer on the surface of the water. The final results are depicted in Picture 5 with the spillage of clarified water over the DAF effluent weir. PE Stuart Ward is the general manager for Process Engineered Water Equipment LLC. Visit www. pewe-llc.com for more information. Acknowledgments to Rogue Pump Company for providing the photographs.
Treating a CVOCS Groundwater Plume Using Multiple Reductive PRBs in Brazil
ADVERTORIAL
The Authors: Sidney Aluani, Eduardo Pujol, Fabiola Tomiatti and Ricardo Martini of SGW Services, São Paulo, Brazil Jim Mueller and Alan Seech of The Adventus Group, USA Josephine Molin and Edson Marcus Bucci of Adventus Brasil, Brazil Background: Groundwater at an active industrial facility in São Paulo, Brazil, is impacted with CVOCs, including chlorinated ethenes, ethanes and methanes. There are two separate plume areas: the first measures 50 m long by 50 m wide by 4 m deep (from 14 to 18 mbgs) with baseline total CVOCs concentrations up to 7,926 μg/L; the second plume measures 180 m long x 100 m wide x 5 m deep (from 18 to 23 mbgs) with baseline total CVOCs concentrations up to 1,099 μg/L and lower levels of zinc and cobalt.
adjacent coastline and access was therefore restricted in some areas. Silt is the predominant lithology and the linear groundwater velocity has been estimated at 18 m/year. Groundwater level varied across the site from 10 to 20 mbgs. Baseline conditions were relatively oxic with a DO of 1.2 to 5.1 mg/L and ORP generally ranging from 100 to 130 mV. Groundwater pH ranged from 4.6 to 6.7. The goal is to treat the CVOCs without mobilizing metals present in the soil. Challenge: The coastline is an environmental protection area, next to the city water supply source. In this particular area, the organic matter is high. Remediation Approach: Considering the plume extent areas, access restrictions and relatively low concentrations, a passive treatment approach using multiple Permeable Reactive Barriers (PRBs) was selected. The PRBs were installed across the plume areas via injection of EHC® to promote In Situ Chemical
Site Characteristics: The site heavily slopes towards the
22
Pollution Engineering OCTOBER2011
Reduction (ISCR). EHC is a solid amendment composed of controlledrelease, complex organic carbon plus ZVI that quickly establishes reducing conditions and promotes abiotic and biotic degradation of CVOCs. EHC was injected as slurry via direct push in December 2009. Very limited access areas required manual application. Results: Subsequent performance monitoring conducted in January, February, March and April 2010 showed up to 99.8% total CVOCs removal measured within the PRBs. Results in downgradient wells vary with distance from the PRBs. In Area 1 Plume, the average CVOC concentrations measured within the targeted area decreased by 90% in 120 days (from a baseline of 2,823 μg/L to a current average of 289 μg/L). In Area 2 Plume, the remedial goals have been met in 6 out of 8 wells, however, concentrations remain unchanged in two of the central wells. The PRBs were spaced between 25 to 90 m apart based on access; therefore, considering a linear groundwater velocity of 18 m/
year, complete plume cleanup would be expected first after approximately 5 years. Continued monitoring is expected to show a decrease in CVOCs in downgradient wells.
(800) 259-1292 (U.S.) or (815) 599-1280 (International)
www.SGWservices.com
ONE PUMP
for the
HARSHEST
Chemical Range Above is a cut away view of the Vanton Chem-Gard CGA unit used in the project.
By KENNETH COMERFORD, Vice President of Vanton Pump and Equipment Corp.
The system primarily handles acidic and alkaline waste streams at a petrochemical plant located in Neijing, China. s the designers of a sophisticated petrochemical manufacturing plant in Neijing, China began to develop an environmentally safe, minimum maintenance, and versatile neutralizing system, they encountered certain requirements that would ultimately need to be fully implemented. First, the system would need to handle corrosive and hazardous acidic and alkaline chemical waste fluids. Also, each of the fluids would have to regularly endure a harsh outdoor environment. As a result of such demands, the designers decided to utilize the expertise of well-experienced engineers at Digital Analysis Corporation, which is located in Skaneateles, N.Y. The corporation provided is specifically comprised of specialists who design packaged and customized pH adjustment systems for worldwide organizations.
A
The criteria for the proposed pH adjustment systems include each of these difficult fluid-handling scenarios: • The system’s flow must average 50 GPM (11 m3/h), with a peak flow of 100 GPM (23 m3/h); • The pH should range from highly acidic (0.5) to highly alkaline (13.0); • Temperatures could fluctuate from 50°F (10°C) to 150°F (66°C); • Total suspended small solids (salt precipitates) can be as high as 5,000 mg/L The original specifications for this system indicated the usage of type 304 stainless steel. Based on more than 20 years of experience using highly corrosive fluids in industrial processes, the engineers designing the system concluded that the recommended metal would not be suitable, and that the use of higher alloy materials or exotic metals was problematic and costly. Instead, they suggested to selectively use diverse thermoplastics for the pumps, pip-
ing, tank and other fluid-handling components. They then implemented each of these specific recommendations: a) Polypropylene for the four horizontal centrifugal pumps. The designers selected Vanton Chem-Gard CGA units that included all fluid contact components (casing, flanges and impellers); the components were furnished in solid, virgin polypropylene and met both ANSI B73.1 and international process pump standards (see Figure 1). b) Polypropylene for the customerfabricated treatment tank. Epoxycoated steel reinforcement ribs were encapsulated in polypropylene and incorporated around the perimeter of the tank to provide additional wall support. c) Chlorinated polyvinyl chloride (CPVC). The CPVC would be used for all of the pipes and fittings.
OCTOBER2011 www.pollutionengineering.com
23
ONE PUMP for the
HARSHEST
Chemical Range
Above is a photograph of the spent chemical pH neutralization system That was designed for this project.
According to Richard Pinkowski, CEO of Digital Analysis, “in the opinion of our engineering department, since this application involved exposure to both highly acidic and highly alkaline discharge flows, and subjection to sudden temperature and pH changes, as well as harsh outdoor conditions, no other materials of construction would offer the long term reliability, safety and minimum maintenance required.” The installed system can rapidly neutralize hot caustic concentrations – as high as five percent in a brief period of time – and can handle 98 percent sulfuric acid as it is injected into the caustic stream, which undergoes rapid and significant temperature elevation. This spent chemical neutralization system can also be supplied as a completely fabricated, skid-mounted turnkey package (see Figure 2). A polypropylene containment drip pan, with 8-inch high walls, isolates the epoxy-coated steel skid from potential leaks or chemical spills and provides drainage to a sump. All recirculation, transfer and discharge lines can be provided in solvent welded, CPVC schedule 80 pipes and fittings; all reagent delivery lines are made of flexible perfluoroalkoxy (PFA) pipe double that is contained within a clear flexible polyvinyl chloride hose. The system design clearly offers users a variety of positive aspects as it ensures minimum maintenance, is economical to operate and is easy to service. Additionally, it is readily certifiable under rigid Chinese standards. PE For more information, contact Vanton Pump and Equipment Corp. at (908) 688-4216 or by email at [email protected]. Visit www.vanton. com. Chem-Gard is a trademarked product of the Vanton Pump and Equipment Corp.
24
Pollution Engineering OCTOBER2011
Advertorial
Process Cooling of Engine/Generator Sets with Reuse Water WWTP Produces Electricity While Saving Enough Potable Water in Cooling Process to Supply 500 Area Homes By Dr. Marcus N. Allhands, PE, Vice President of Business Development, Orival, Inc.
One of several municipal waste water treatment plants (WWTP) in St. Louis is located along the banks of one of the largest tributaries to the Mississippi River. This 100 MGD (million gallons per day) facility has a large demand for service water with low suspended solids. Nearly 3 MGD of water are needed for various on-site services but perhaps none as important as cooling large V-12 internal combustion engine/generator sets (Figure 1). These engines run off of methane gas produced on-site from the anaerobic sludge digestion process. The cooling process passes water one time through the engine blocks and then discharges the water back to the head of the WWTP. Therefore, this cooling water must be free of organic and inorganic particles that could interfere with heat transfer at the engine wall/water interface. The power produced by these engines can supply nearly all the electricity needed to run the entire wastewater treatment plant. However, if the engines overheat, safety controls shut down the engines and stop electricity production until the cooling problem can be solved. This immediately switches all power necessary to run the myriad of motors on pumps, aeration blowers, sludge presses and automated treatment equipment to purchased electricity. If this cooling process were to use potable water, as in many other facilities, the cost of this cooling water would nearly offset the savings of on-site power generation. An automatic self-cleaning screen filtration system provided by Orival, Inc. was installed recently using effluent from the wastewater treatment process for this non-potable cooling requirement saving enough potable water each day to supply an additional 500 homes in the area.
About Orival, Inc.: Orival filters have been installed on process cooling applications worldwide for over twenty years. Industries such as Petrochemical, Food & Beverage, Steel, Mining, Automotive, Paper, Power Generation and Ethanol production are just a few industries using Orival filters for water treatment in process cooling systems. Orival, Inc. provides a complete line of automatic self-cleaning filtration systems with sizes ranging from ¾” to 24” and filtration degrees from 3000 microns down to 10 microns. Orival filters are used to protect cooling towers, chillers, membrane systems, heat exchangers, spray systems, furnaces, internal combustion engines, mold jackets and more. Please visit www.orival.com or contact us by emailing [email protected] or by calling (800) 5679767.
Figure 2 shows the operating installation of the reuse system provided by Orival, Inc. as a complete package with filters, controls, manifold and valves. The controller initiates a cleaning cycle when a preset pressure loss occurs across the filtration system or by a manually set timer in the control panel. The pressure in the filter rinse chamber is greatly reduced by opening a valve to atmospheric pressure. The differential pressure between the water being pumped through the filtration system and atmospheric pressure causes a high velocity flow of water to pass through the screen cleaning mechanism called the dirt collector. The dirt collector rotates and moves linearly using the hydraulics of the water flowing in the system. This mechanism thoroughly vacuums debris from every square inch of the screen’s surface in less than 15 seconds without interrupting the filtration process. There have been no engine cooling problems since the Orival automatic filtration water reuse system began operating.
Figure 1. V-12 engine/generator sets.
Figure 2. Filtration system: Two Orival OR-12-PS filters with manifold.
GENERATING
‘Light Work’ REMOVING
Heavy Metals By ROB ALDAVE, President of Valkyrie Environmental Water and STEVEN BUDAY, Technical Manager for Plymouth Technology Inc.
Copper is increasingly becoming a heavy metal of concern. A new technology was recently developed to handle it without chemicals or pretreatment. eavy-metal residuals in cooling tower blowdowns are quickly becoming an issue of great concern for nationwide industrial manufacturers and utilities. One of the common metals of concern is copper, which can be released as a result of metal corrosion in the cooling tower system (pumps, condenser coils, heat exchanger surfaces, etc.) and can be contained in biocides such as isothiazoline. Residuals of copper tend to be low, but are concentrated by cycling the cooling tower water. Federal and state regulators continue to lower the levels of copper that can be discharged to surface waters. Multiple users are now being held to allowable discharge limits of less than 10 μg/L. Additionally, local municipalities are concerned about the impact that copper from cooling tower discharges have on sanitary sewer systems. One municipality recently completed a survey that found an estimated six percent of the copper that is delivered to the Publicly Owned Treatment Works (POTW) is actually from cooling tower discharges. Consequently, Valkyrie Environmental Water, Rochester Hills, Mich., was asked to remove copper from a cooling tower blowdown by a Midwestern coal-fired power plant. The plant was preparing for a new copper permit discharge limit of 12 μg/L (reported as a monthly average). The cooling system had a copper throw that averaged more than 70 μg/L in the blowdown. The utility had been using surface water for cooling tower makeup with a copper background that ranged from nine to 20 μg/L. At that level, the tower could not achieve two cycles and maintain compliance. Even with once-through cooling, the inbound water still would not have always complied with the new permit limits.
H
26
Pollution Engineering OCTOBER2011
Sample
Influent Copper ug/L
Effluent Copper ug/L
% Removal
1
76
5.2
93.157895
2
79
7
91.139241
3
110
3.3
97
4
110
0
100
5
120
0
100
6
49
0
100
7
57
0
100
8
54
0
100
9
52
0
100
10
52
0
100
11
58
0
100
12
67
3
95.522388
13
71
2.7
96.197183
14
69
3.1
95.507246
15
58
2.4
95.862069
16
56
2.8
95
17
56
3.1
94.464286
18
49
6
87.755102
19
100
3.8
96.2
Average
70.68421053
2.231578947
96.7266
Table 1: Samples were collected over time. The results exceeded the goal of 85 percent required by the permit.
GENERATING
‘Light Work’ Heavy Metals
REMOVING
Several options, including the following, were reviewed prior to removing copper from the water: • Membrane Filtration. Some operators may apply RO or UF membranes to remove copper. This technology has been demonstrated to produce good quality effluent, but it also creates a concentrated waste stream that must be treated with a physical or chemical process to precipitate the copper. Typically, additional chemistry is needed to remove any oxidants, such as chlorine or bromine, which can degrade the membranes and may require reduction with carbon or bisulfite prior to the membrane treatment. • Physical or Chemical Removal. Traditional hydroxide precipitation methods to remove dissolved copper can be applied. This method is chemistry intensive as it requires clarification aids, flocculants, pH adjustment and metal precipitants. In addition to the chemistry and equipment handling needs and sludge that will be generated, this method does not always consistently meet discharge requirements regarding low ppb discharge levels. • Ion Exchange. Several ion exchange resins can decrease copper concentrations to required discharge limits by using technology such as chelation or weak acid cation (WAC) resins. However, calcium or magnesium will compete with WAC resins. On the other hand, chelating resins do not compete with calcium or magnesium, but require a low pH (4.0 is typical) for optimal functionality. Most users would then need to lower the pH ahead of the resin and then increase it to meet discharge permit requirements. When the resins are exhausted, they will need to be regenerated. The regeneration process will create a concentrated waste stream, which will then need to be removed or treated. • Cooling Equipment Modification. By changing the metallurgy of heat
exchanger surfaces to low copper metals – such as stainless steel – facilities can decrease the copper concentration in the discharge. Still, this process requires significant capital investment and potential downtime for installation.
• Cooling Tower Operation Modification. By decreasing the cycles of operation, the inbound copper will be at a lower level in the blowdown. Yet, the contribution of copper corrosion is not considered during this process. Also, this method generally increases water usage.
Komline-Sanderson is a leading global supplier of sludge processing solutions. K-S equipment and technology is used for clarifying wastewater and volume reduction by thickening, dewatering, and drying which reduces disposal costs. Drying can convert some waste products to useful by-products or fuel.
call: fax: mail:
1 800 225 5457 1 800 329 7457 12 Holland Av Peapack, NJ 07977 e-mail: [email protected] web: www.komline.com
OCTOBER2011 www.pollutionengineering.com
27
GENERATING
‘Light Work’ Heavy Metals
REMOVING
Each of the above choices had drawbacks, such as the creation of a significant waste stream, which have required either a significant application of chemistry or a major capital expense. Due to the plant’s high flow rate of 7,000 gallons per minute, the operators did not want to adjust pH or add any precipitation chemistry. An alternative choice to the traditional methods mentioned was actually chosen for the pilot study. An adsorption system of three pressure vessels was set up in series and each was loaded with proprietary metals removal media. The approach utilized an adsorptive media that was comprised of organic and inorganic crystals. The media (in this case actiVE V-100) was chosen due to its high affinity and capacity for copper. Once adsorbed, the copper becomes part of the crystal structure of the media. The media does not require regeneration. As such, the media typically will pass a toxicity characteristic leaching procedure
NEW!
“
…the operators did not want to adjust pH or add any precipitation chemistry.
”
(TCLP) as required by the EPA; in doing so, the metals will qualify for disposal as non-hazardous solids. Common cations, such as sodium, calcium or magnesium, are pass-through ions and do not react with the media. The average removal rate for copper remained above 85 percent throughout the trial (see Table 1). The goal of maintaining concentration levels of less than 12 μg/L was also achieved (Table 1). Additionally, the plant employed a pilot test with ion exchange resin. Although acceptable removal rates were obtained with this method, a pH adjustment was required to achieve low copper residuals. By using the metal removal media, the pH adjustment, ORP adjustment or other chemical pretreatment steps were not necessary. As a result of this increased regulation, multiple facilities will now need to begin treating their cooling tower blowdown. Many, especially small to mid-
TEMPERATURE REPORTED WITH EVERY READING
EVERYBODY NEEDS ONE MYRONL.COM 28
Pollution Engineering OCTOBER2011
WEFTEC S. HALL #411
GENERATING
‘Light Work’ Heavy Metals
REMOVING
Copper Removal ug/L 120
Influent Copper ug/L Effluent Copper ug/L 100
sized manufacturers, do not currently have an existing waste treatment system in place. Therefore, a simple solution, that is not chemical treatment intensive or that creates a separate hazardous waste that will then need to be treated is available to treat these waste streams. In such cases, the use of metals removal media will be a simplified solution. The use of the media is not equipment intensive and can easily be ramped from low flowrates of five gallons per minute up to the high flowrates that are common at large utilities. PE
80
60
40
20
0 1
4
7
10
13
16
19
Average Steven Buday is technical director for Valkyrie Environmental Water. For more information about Valkyrie’s actiVE media and actiVE systems, contact Rob Aldave at sales@VEwater. com or visit www.VEwater.com.
Sample The graph above demonstrates the ability of the media to consistently remove copper with no additional chemical treatment or pretreatment.
WASTEWATER WATER &
SPECIALIZED
SOLUTIONS
Dover’s Pump Solution Group (PSG™) is committed to providing low life cycle cost for your industrial and municipal water & wastewater treatment needs. NEPTUNE chemical pumps offer solutions for dosing, metering chemical injection, blending, mixing and general transfer. Neptune pumps can be used in a wide range of water & wastewater applications.
Fluid Technologies: Metering: Hydraulic, Mechanical & Electric Diaphragm Mixing/Blending: Polymaster®, Agitators
Applications: %PTJOHt.FUFSJOHt$IFNJDBM*OKFDUJPOt5SBOTGFSPG4MVEHF
weftec 2011 ®
the water quality event™
XXXOFQUVOFDPN
UI"OOVBM8BUFS&OWJSPONFOU'FEFSBUJPO 5FDIOJDBM&YIJCJUJPOBOE$POGFSFODF -PT"OHFMFT$POWFOUJPO$FOUFS̓]-PT"OHFMFT $BMJGPSOJB 64" $POGFSFODF0DUPCFSo]&YIJCJUJPO0DUPCFSo
Visit us at: booth #2719
www.pumpsg.com %F,BMC1JLFt/PSUI8BMFT 1" 1IPOFt5PMM'SFF/&156/&t'BYt&NBJMJOGP!OFQUVOFDPN
OCTOBER2011 www.pollutionengineering.com
29
Boiler MACT Rules Remain UNCERTAIN By SARAH SAJEDI, LAURA WEINKAM and ALEX CHAMBERLAIN
A brief discussion on the recent history of the boiler MACT regulations and a look at more changes down the road.
F
ollowing a lawsuit from the Sierra Club, the EPA was originally directed by a court order tto finalize rules for new and existing sources of toxic air pollutants, specifically from boilers, by Dec. 16, 2010. After the proposed rule was publicized, the EPA received nearly 5,000 comments from industrial groups and fuel industry advocates who argued that the agency’s method of selecting the top 12 percent of existing sources was flawed and unfair. Several groups claimed that the boiler’s maximum achievable control technology (MACT) rules were developed based upon a hypothetical boiler model that did not actually exist, and that the costs of compliance would be extremely high and detrimental to all affected industries. Based on the feedback received from the public, the EPA requested a 15-month deadline extension in order to issue final Boiler MACT rules, but the request was denied by the U.S. District Court. On March 21, 2011 the EPA published national emission standards for hazardous air pollutants (NESHAP) for industrial, commercial, and 30
Pollution Engineering OCTOBER2011
institutional boilers and process heaters at major source facilities (those falling under Subpart DDDDD), and boilers at area source facilities (those falling under Subpart JJJJJJ). In comparison to the original proposal, the final rules included some changes as a result of the public’s comments. Prior
“
rules, but cited that some issues identified by the public should be reconsidered for certain aspects of the Boiler MACT rules. New proposed revisions are now expected to be published by October 2011, with the revised final set of rules due to be released by the end of April 2012.
This legislation would extend compliance deadlines for new major sources for an additional three to five years.
to the publication of these rules, the agency also published a proposed notice of selected reconsiderations for both. The EPA cited a process outlined in the Clean Air Act as the basis for reconsideration of these rules to ensure additional opportunities for public comment and review. The EPA reopened the public comment period following its publication of the final rules in March. Despite industry group criticisms, the agency defended the methodology for the creation of the final
”
Despite publication of the final rules for major and area sources, the EPA has delayed the effective dates for major source boilers until the proceedings for judicial review of the rule are complete or until the agency completes its reconsideration of the rule. The EPA will publish an announcement in the Federal Register regarding the effective dates once delay is no longer necessary. The rule for area source boilers, however, is currently in effect, despite the notice of reconsideration published by the EPA.
Boiler Mact Rules REMAIN UNCERTAIN
Primary Changes in Boiler MACT Final Rule
V
Given the costs.” Area source facilities will be the first current eco- economic test of the new Boiler MACT nomic and regulation; in the meantime, major source (40 CFR 63, Subparts DDDDD and JJJJJJ) political cli- facilities should start planning and conmate, the EPA tinue to wait and see which changes, if must consider any, will be applied for their compliance the fiscal con- requirements. PE sequences of Sarah Sajedi is the directhese rules in tor of research and developaddition to ment for ERA Environmental their environConsulting Inc. mental impacts. Laura Weinkam is an enviS e n a t o r ronmental project manager for Susan Collins ERA Environmental Consulting (R-Maine), an Inc. She has a master’s degree author on the in environmental science, as proposed bill, well as five years of experience said, “at a time in environmental consulting and when manu- manufacturing. Alex Chamberlain is a facturers are struggling to retain jobs, it How will such rules writer for ERA Environmental is essential that this rule not jeopardize impact a facility? Consulting Inc. He develops As written, the current rule requires imme- thousands of jobs in manufacturing, parcontent for ERA’s blog and web diate compliance for new and reconstruct- ticularly in the forest products industry, resources. ed area source boilers (as of May 20, 2011), by imposing billions of dollars of new and compliance for existing boilers by as early as March 21, 2012. Emission limits for area source boilers have been set for particulate matter, mercury and carbon monoxide based on the boiler type and the The Home of WEFTEC Booth #1021 ® fuel that is used to generate such chemicals. If a particular unit is subject to an emission limit, the facility must prepare and submit an annual compliance certification report for the previous calendar year not later than March 1 of each year. Documentation records and reports must demonstrate compliance with each emission limit, work practice standard and management practice specified in Subpart JJJJJJ. For major sources, the EPA has offi® cially delayed each of these effective dates until further notice. A bipartisan bill was Mercury | Hydrogen Sulfide introduced to the Senate in July to allow the EPA the 15 months they originally had requested to finalize and revise the Boiler MACT regulations. This legislation would extend compliance deadlines for new major Jerome® Findings are Accepted by the EPA sources for an additional three to five years. On-Board Data Logging | 20,000 Data Points | 24 Hour Customer Support It would also clarify that renewable and carbon-neutral materials remain classified as fuel (not solid waste), and would direct the agency to ensure that the new rules are achievable by real-world boilers, process heaters and incinerators. V
V
JEROME
JEROME
OCTOBER2011 www.pollutionengineering.com
31
NEW APPROACHES to
Emissions and Energy Management
By ALVIN HAYES, Communications Manager for IHS
Gathering data from multiple sources can be tedious and may lead to omissions and errors. This company’s innovative system minimized such missteps while also providing details only imagined in the past. s it began its independent operations in 2009, Cenovus Energy Efficiency, a Canadian oil company headquartered in Calgary, Alberta, was committed to establishing industry-leading, novel ideas and approaches. To this day, the company is still focused on applying fresh, progressive thinking to safely and responsibly unlock energy resources that the world needs. Its operations include oil sands projects in northern Alberta that use specialized methods to bring oil to the surface. At the same time, it also owns wellestablished oil and natural gas properties in southern Alberta and Saskatchewan, as well as interests in two major U.S. refineries. The company is currently demonstrating a commitment to innovation and responsibility while also addressing the interrelated challenges of environmental compliance, greenhouse gas (GHG) emissions and the improvement of energy effi-
A
32
Pollution Engineering OCTOBER2011
ciency within its own operations. Since the company owns more than 1,000 facilities, spread across a vast geographic area, the process of collecting, aggregating and reporting emissions and energy consumption data can be quite complex.
“
process that involved the collection and aggregation of data from multiple sources across many facilities. Much of the data would require additional pre-calculation or other conditioning in order to be suitable for emissions calculation and compli-
If you don’t measure it, you can’t control it.
“Conventional upstream oil and gas production operations are characterized by many small emissions sources. Some of the emission sources are supplied by measured fuel streams, but many are not,” said Lee Wagner, coordinator for the energy company. Initially, the company created numerous spreadsheets and systems to compile emissions data and to produce reports. It was an onerous and labor-intensive
”
ance report compilation. The company envisioned a single, automated and integrated enterprise-wide solution to help manage air environmental reporting. “We wanted to transition to a selfcontained, all-inclusive internal reporting system that would be much more granular in terms of emissions data. We wanted an emissions reporting tool that provided a lot of detailed output with minimal effort on the data input task,” said Wagner.
NEW APPROACHES to Emissions and Energy Management
The system would use “more science and fewer estimates,” and receive physical operating data directly from existing platforms wherever possible. All necessary calculations, such as fuel apportionment between multiple consumers from a single metered source, would be totally accomplished within the system, and based on traceable operational measurement. Today, Wagner and his team are saving time by using their enterprise-wide opsInfo platform to aggregate data from the bottom up – including public databases, data from internal measurement systems and from production accounting systems – and automatically integrate all of that information into a single detailed emissions data set, with no additional calculations, conversions, or conditionings required outside of the application. Therefore, operators can enter operational measurements, while the system provides up-to-date air emissions statistics. “Now all of our data is in one place. We have production data and emissions data in one system. This gives us a more complete picture of air emissions and many aspects of facility operational efficiency,” said Wagner. “We have the detailed data for each individual emissions source within each facility – the emissions, fuel, vent, flare volumes, efficiency trends and more – derived from science, with less reliance on bulk estimates. It was important for us to have an accurate and standardized methodology for all facilities. The standardization and detail allows us to compare facility to facility emissions intensity and other efficiency measures regardless of facility type or size.” “Beyond just reporting, we wanted to build a total emissions management tool. So we went extremely granular on our input data. The software allows us to reasonably trace facility emissions to each individual piece of equipment,” said Wagner. “Knowing that a facility has a high volume of CO2 emissions is one thing, but knowing exactly how much is being emitted by each specific equipment type and processes is another. If you don’t measure it, you can’t control it.” The new emissions and energy management system supports a strong corporate
THE CHALLENGES • Obtain a detailed emissions reporting system across widely dispersed facilities. • Monitor company air emissions and identify potential improvement areas. • Streamline the data input and reporting process while also providing more detailed data. • Finally, the company aspired to improve its energy efficiency and to implement benchmark improvements across multiple facilities.
THE SOLUTION Environmental compliance, GHG and energy management, with the utilization of both data collection and reporting software, would need to be implemented.
THE RESULTS • The company established one integrated, automated emissions system across more than 1,000 facilities. • The system eliminated the old input spreadsheets and legacy systems. • The system now traces emissions to individual equipment sources. • The company can now incorporate energy-efficiency and facility operations efficiency metric reporting. • Such metric reporting saves the company time by automatically downloading data from internal measurement systems, which eliminates the need for manual data conditioning. • Company forecasting and what-if scenario generation facilitates future planning. • The company now has increased confidence in its emissions program through standardization, integration and transparency
culture of continuous improvement. Wagner said, “Our business planners are very interested in what we can provide because it’s much more data than we’ve ever had and it tracks emissions and processes at a much lower level. It allows them to do a much better job in forecasting their future.” Company staff can also develop what-if scenarios within the solution; forecasts that can help them determine the overall impact of production and facility growth, or forecasts that show the effect of facility optimization and energy-efficiency initiatives. Now staff members can ensure greater accountability and data integrity, because the software tracks all edits to the data. If data required change, the system has an automatic audit trail that shows when the change was made and who made it. By implementing its new information system,
the company was able to achieve a higher level of confidence in its own emissions and energy management capabilities. “From a process measurement of pressure or flow to an air emissions volume, every calculation from end to end is in one place and visible. That transparency has increased the comfort factor of the transition,” said Wagner. “It’s a quantum leap to be able to quickly go from a facility emissions overview to drill down to a very, very granular look at each emissions source. You can see the trends and you know where you’re going.” PE Alvin Hayes is the communications manager for product marketing, EHS and sustainability at IHS and is based in Engelwood, Colo. For more information, go to www.ihs.com or call (800) 289-6116. OpsInfo is a trademarked product from IHS.
OCTOBER2011 www.pollutionengineering.com
33
PRACTICALMANAGEMENT By Norman Wei
Social Media Options for Environmental Professionals As we prepare for the future of social media, what are some of the most popular and valuable websites to consider using? ocial media has become a highly popular tool for engineers and business professionals throughout the world. Social media websites, such as Facebook or Twitter, are no longer used simply to stay in touch with friends or family members. It has become a business information tool that an environmental professional can use to increase his or her education on available environmental technologies and their applications.
S
“
Facebook or Twitter, are no longer used simply to stay in touch with friends or family members. Social variety
”
Blog. A blog, which is presently defined as a web log, is a log entry that is uploaded onto the Internet and shared with the world. Blogs are typically designed in many forms: a diary, a newsletter, a news release, an editorial, an opinion piece or even a promotion. Most companies and government agencies have blogs of their own. EPA’s blog, Greenversation, can be found at http://blog.epa. gov/blog. Pollution Engineering also has its own blog named The PE CoffeeHaus. Twitter. Twitter is a worldwide Internet phenomenon that has exploded in popularity over the last couple years. ATwitter account should be linked a personal blog so that each new blog entry is automatically updated. Also, do not forget to use URL short cuts since there is a 140-character limit for each tweet. Facebook. Facebook was developed as a private social connection site for students at Ivy League universities. It is now the largest social media network in the world. Promote an organization’s products and services on a regular basis by creating a Facebook account for the company. LinkedIn. LinkedIn is considered the most useful social media tool available to environmental professionals. It was first designed to assist businessmen and women as they connected to and shared information with one another. Now, once a free
34
Pollution Engineering OCTOBER2011
LinkedIn account has been established, invite all of your business associates and friends to join the network simply by importing their email addresses into the system. Share novel engineering and business ideas with them and with millions of other LinkedIn members while fully utilizing the website’s numerous discussion groups. In a search for new environmental discussion groups to join, here are just a few to consider: Environmental Trainers, Association of Environmental Professionals, Carbon Market Business Networks, Environmental Issues in Business Transactions, Consultants Network, EHS Professionals, Environmental Analyst, Environmental Compliance and Enforcement, Environmental Compliance Auditors, Environmental Consulting Professionals, ISO 14001 EMS, Sustainability, Environmental Engineers Group, Manufacturing Operational Excellence, Society of Environmental Engineers, etc. Quite simply, the list is endless. YouTube. Fully operated by Google, YouTube is the world’s most popular video sharing site. Thousands of companies and government organizations post their videos on YouTube. For example, type in the phrase “passive permeable barrier” on Google to find many videos on the topic. So, as the environmental professional prepares for the future of social media, they should consider linking a Twitter account and blog to a LinkedIn account while also embedding YouTube videos in a Facebook page. Today, the world is one giant spider web of information sources, ready to be fully employed by the engineer and business professional. Of course, that is why it is called the World Wide Web! PE
Norman Wei Norman Wei is an environmental consultant based in Florida who conducts environmental compliance seminars throughout the country. Over 2,000 environmental professionals have attended his seminars. His website is www.proactenv.com and his blog is http://normanswei.wordpress.com. His Twitter account is www.twitter.com/epaseminar and his LinkedIn account is www.linkedin.com/in/normanwei. He can be reached by email at [email protected].
ENVIRONMENTALPROFESSIONAL By Christopher Young
Groundwater Remediation – Part 1 As groundwater remediation methods continue to increase, the choices may seem complex. So what is the most sensible option? o remove hazards or contaminants from groundwater, scientists and engineers have a number of choices. Remediation is typically required when concentrations of contaminants exceed, or are expected to exceed, predetermined levels set by either the EPA or by local environmental authorities, depending on the type of resource that is impacted. For example, lead levels in drinking water should never exceed the EPA action level of 0.015 mg/L. Remediation generally involves removing or containing contaminants within an area. A range of methods have been devised to treat various contaminants in many types of aquifers over the years. Eight of the more common remediation methods will be discussed. Also, it is important to realize that remediation methods depend on several factors, including: • Hydrogeologic setting • Contaminant characteristics • Physical properties • Chemical properties (solubility, sorption) • Subsurface access and land use • Toxicity risk • Cost Some of the most commonly used methods include: • Phytoremediation, which takes advantage of a plant’s natural affinity for specific chemical constituents. • Pump and treat, which involves the removal of contaminated water by strategically placed wells and treating the extracted water. • Air sparging and vapor extraction, which treat groundwater contaminated with VOCs. • In-situ flushing, which uses solvents or detergents to wash contamination to a collection system. • Permeable reactive barriers, which passively remove contamination as water naturally flows through the system. • Monitored natural attenuation, a technique in which nature actually destroys all of the contamination. • Intrinsic and enhanced bioremediation, which utilizes bacteria to break down carbon-based contamination. Since some groundwater remediation situations may require the utilization of more than one technique to solve the problem and to reach desired cleanup levels, I will describe each of these methods in upcoming columns so that the reader may be prepared to make a more educated decision.
T
At the same time, learning should never cease. By discussing each of these applications, additional conversations may be sparked with colleagues that possibly result in the development of innovative ideas for new methods. For now though, let’s start such a discussion by focusing on phytoremediation.
“
Remediation generally involves removing or containing contaminants within an area.
”
Quite often, EPA will use phytoremediation since it takes advantage of natural plant processes. It requires less equipment and labor than many other methods since plants perform most of the work. Such a process allows workers to avoid contact with harmful chemicals. Phytoremediation has been successfully tested in many locations, and is currently being employed at several Superfund sites. The time spent during the clean up process while using phytoremediation depends upon several factors, including: • The types and number of plants that are actually used. • The types and volumes of harmful chemicals present. • The size and depth of the polluted area. • The types of soil and conditions that are present. Remember, each of these factors tend to vary from site to site. Plants may have to be replaced if they are destroyed by animals or unpredictable weather conditions. If plants are destroyed, the cleanup process will, of course, be lengthened. Often, site clean up may occur for many years while using a process such as phytoremediation. PE
Christopher Young is the director of operations for the National Registry of Environmental Professionals (NREP), Glenview, Ill., an internationally recognized professional certification organization that specializes in credentialing environmental health and safety and homeland protection professionals. Chris is a certified registered environmental manager and has extensive experience in environmental inspections, auditing t i i and project management. Contact him at [email protected].
OCTOBER2011 www.pollutionengineering.com
35
BOOK Before September 25 and Save $180!!
Change is in the air. How changing policies and regulations will affect technology.
An International Conference on Carbon Management, Mercury, Trace Substances, SOx, NOx, and Particulate Matter
Join us for dynamic information, interaction, and insight!
October 24–27, 2011 Crystal Gateway Marriott, Arlington, VA
REGISTER NOW! For the full agenda, visit www.undeerc.org/AQ8 Sponsors
Signature Sponsor
Media Cosponsor
LITERATURE&PRODUCTSHOWCASE MD-4 Cloth Media Pilot Unit
Low Emission Flare Are Best Available Control Technology (BACT) and Title V Operating Permits required in your area? Are Emission Caps, Non Attainment Areas, and Cap & Trade Programs frequently discussed? The LOW EMISSION FLARE alleviates these concerns by offering superior emission reductions. ABUTEC’s proprietary technology is designed to offer the lowest emissions.
ABUTEC LLC
The fully enclosed MD-4 Cloth Media Pilot Unit features a 1-disk Aqua MiniDisk® and completely equipped lab to accomplish on-site analysis for operating parameters such as TSS monitoring, and particle size analysis. Additional functions are included and are tied into a SCADA package.
Aqua-Aerobic Systems, Inc.
Los Angeles, California • Kennesaw, Georgia (770) 846-0155 •www.abutec.com
(815) 654-2501 • www.aqua-aerobic.com
Choose ClearSpan for Waste Handling Facilities
NEW Liquid Hypochlorite Injection System
ClearSpanTM Fabric Structures provides design-build solutions for water treatment facilities, recycling centers, solid waste facilities and more. Our buildings feature high clearances and spacious interiors without support posts to easily unload compost, scrap metal or other materials safely and efficiently. These fabric buildings are outfitted with frames constructed from USAmade, triple-galvanized structural steel that will hold up strong in corrosive environments. Rip-stop polyethylene covers let natural light shine through, eliminating the need for daytime artificial lighting and lowering energy costs. The structures can be permanent or temporary, and are easy to relocate. They can be built to any length and up to 300’ wide.
Fluid Metering Inc. has introduced their NEW Chloritrol™ valveless metering system for accurate, maintenancefree injection of Liquid Sodium & Calcium Hypochlorite for purification of municipal drinking water and other sanitizing operations. Accurately metering liquid sodium hypochlorite presents a unique challenge because of the fluid’s tendency to out-gas. The Chloritrol™ has been field tested in very demanding applications, and demonstrated that it exceeds performance expectations. Details of the Chloritrol™ System are available at the Fluid Metering website: www.chloritrol.com.
ClearSpan Fabric Structures Inc.
Syosset , NY 11791 USA • (516) 922-6050 www.chloritrol.com
South Windsor, Conn.•(866) 643-1010 •www.ClearSpan.com
Fluid Metering Inc.
Environmental Management Bachelor’s and Master’s
Godwin for Dewatering and Bypass Godwin Pumps maintains a fleet of over 6,000 portable pumps and 3,200 pieces of related equipment. Provides bypass pumping system design. Immediate sale and rental of the automatic self-priming DriPrime® pump, 2 inches to 18 inches in diameter, flows to 13,500 GPM, and heads to 650 feet.
Offered entirely online, UMUC’s environmental management programs cover regulatory compliance, health and safety management, global conservation and sustainable development. And UMUC’s Master of Science in environmental management is recognized as a Professional Science Master’s by the Council of Graduate Schools.
Godwin Pumps
University of Maryland University College Adelphi, MD • 800-888-UMUC umuc.edu/yourworld
Bridgeport, N.J. •(856) 467-3636 www.godwinpumps.com
TOP
5
Valuable information
24 hours a day, 7 days a week, anywhere in the world
Get more information online by subscribing to our FREE enewsletters
REASONS
to visit www.pollutionengineering.com m
Find Fi d your
Easy access to the
favorite article fa
latest breaki breaking
iin archives and forward to a friend
news in your ind industry
Can’t find what you’re looking for? Use our searchable Buyer’s Guides OCTOBER011
www.pollutionengineering.com
37
Portable Flow Meter Mount the ultrasonic sensor on the outside of metal or plastic pipes ½ inch diameter or larger. The new batterypowered PDFM 5.0 Portable Doppler Flow Meter is designed for fast, easy flow measurement of wastewater, sludge, slurries, chemicals or abrasives.
EXHIBITOR SPOTLIGHTS
Greyline Instruments Inc. Massena, N.Y. • (888) 473-9546 [email protected] • www.greyline.com WEFTEC Booth: South Hall 2404
Pollution Abatement Media Supplier Lantec Products is the world’s leading supplier of plastic, ceramic, and metal packings used in pollution treatment equipment for mass-transfer, heat-transfer, and biological support. We also offer free design assistance and technical support for wet scrubbers, degasifiers, air strippers, RTOs.
Automatic Water Filtration Systems Since 1986, Orival has supplied thousands of automatic water filtration systems to industrial and municipal water and wastewater customers in over 40 countries. Orival can supply your filter, manifold or complete skid mounted system needs. Manufacturing filtration systems is more than a job for Orival – it’s a way of life.
Lantec Products Inc.
Orival Inc
Quincy, Mass. • (617) 302-3269 • www.lantecp.com Visit WEFTEC Booth: 1016
(201) 568-3311 • [email protected] • www.orival.com Visit the WEFTEC Booth: 4229
IT’S ALL ABOUT CONNECTING WITH YOUR PAST, PRESENT AND FUTURE CUSTOMERS Our Expertise | Engaging Media Tools | Your Message Delivered
Founded in 1926, BNP Media has over 80 years of experience in the publishing industry!
BNP CUSTOM MEDIA GROUP Personalized Media Solutions for Your Organization Is your organization thinking about launching its own magazine, website, or e-Newsletter? How about creating g a video, coffee table book or webinar? Let our media a staff experts do all the work for you, from start to ¿nish,, producing a powerful media package that showcasess your message in the marketplace.
In today today’s highly competitive market, more retailers, manufacturers and agencies are taking control of their manufa most valued assets -- customer relationships -- through v custom custo media and creative integrated marketing. By tailoring messages in a controlled and targeted medium, you engage your market and strengthen me customer relationships. In fact, spending on custom c media has risen by more than 25 percent annually m over the past several years. Why? Because it works. o
http://custommedia.bnpmedia.com 38
Pollution Engineering OCTOBER2011
For More Information, contact: For for information, SETH FISHER, 248-244-6248 please contact [email protected] Sarah Harding • 216-991-4861 [email protected]
Classifieds
For classified advertising quotes and deadlines, contact Lydia Stewart at (248) 758-0137
SMOKING SHELTERS
COMPUTER SOFTWARE Environmental Software Solutions
Atmospheric Sciences Emissions Inventory Climate Change IT Solutions
[email protected] Tel: +1.519.746.5995 Fax: +1.519.746.0793
www.webLakes.com Vwww.webLakes.com
Vwww.handi-hut.com
EQUIPMENT FOR SALE
Grouting Systems
PRODUCTS
HEAT EXCHANGERS
Air Cooled
1-708-354-7112
FOR
Visit our web site: www.chemgrout.com
Liquid Cooled
▼
▼
The widest selection of mixers, pumps and power options.
GASES & LIQUIDS!
Talk Directly with Design Engineers! Blower Cooling
Vent Condensing
Vwww.chemgrout.com
Vwww.mistcollectors.com
VALVES & CONTROLS Engineered thermoplastic valves for process control, wastewater treatment… designed for demanding applications with ultra-pure, corrosive and viscous liquids.
(952) 933-2559 [email protected] Vwww.xchanger.com
LOCKING WELL PLUGS
PLAST-O-MATIC VALVES, INC. Cedar Grove, NJ 07009
plastomatic.com • 973-256-3000 ▲ www.plastomatic.com
Oily Wastewater? Remove unwanted floating oils from tanks, pits & drums! Economically!
Vwww.lwtpithog.com
E XOT H E R M I C S
• • • • •
1”-4” wide belts! Stainless or Poly! Corrosion-Proof! Portable! Fixed Speed or Variable! • Any belt length! • Any capture rate!
Indirect Air Heaters and Heat Exchangers
Check Website Call or Email
1 800 255-5665 www.wayneproducts.com [email protected] Vwww.wayneproducts.com
5040 Enterprise Boulevard Toledo, Ohio 43612 Tel: 419-729-9726
Get substantial energy savings with reliable indirect air heaters and heat exchangers from Exothermics. If you use heat to process, dry, cure, bake or finish your products, we can help you save money.
www.exothermics.com
Vwww.torquerplugs.com Vwww.exothermics.com
OCTOBER2011 www.pollutionengineering.com
39
Classifieds
For classified advertising quotes and deadlines, contact Lydia Stewart at (248) 758-0137
RUST CONTROL
AIR POLLUTION CONTROL EQUIPMENT
UltraCat Catalyst Filter Controls NO Ox at 350°F to 700°F Particulate to less than 0.001 grain/dscf • One O system y t ffor PM PM,, NO Ox , SO2 , HCl, HCl C , dioxins, dioxins di i , mercury, mercuryy, or any any combination bi tii
Vwww.enrust.com
DEWATERING SYSTEMS/ EQUIPMENT
• Low L temp Lo t p NOx contr t oll by by catalyst catal catalyst-embedded t lystt embedded b dd d filters filt fil eliminates li i t costly tly SCR SC
Ceramic Fiber Filter,r New 10 ft. Length
Multi-Pollutant Control
• Integrated I t g t d dry d y sorbent b t injection i j tii removes SO2 , HCl, HCl, mercuryy • Project P j t sizes i upp to t 200 200,000 ,000 cfm f 6 in.
C ll or emailil today Call t d y
Meets MACT Regulations
Ph 801 Ph: 801.294.5422 80 294 29 5422 22 • kevin.moss@tri k i moss@tri kevin moss@tri-mer @t @ i mer.com mer com ®
®
CORPORATION CORPORA ATION
www w.tri .tri-mer t i mer tri tri-mer er.com com co
Factory Headquar Factor Headqua Headq dq arrters teerss O Owosso Owosso, , Michigan Mi hig
© 2011 Tri T i Mer Tri-Mer M Corp. Corp C p
Si Since 1960
Vwww.dewater.com
Vwww.tri-mer.com
STORAGE SYSTEMS
To place a classified ad, contact Lydia Stewart at (248) 758-0137
Specify the BEST! The premier storage tank for water & wastewater storage! At Tank Connection we Design, Manufacture and Field Install the Top Performance Liquid Storage Tanks & Systems Available in the WORLD Today! Best Water & WW Tank Designs... Bolted RTP, Field-Weld, Shop-Weld & Hybrid Tank Construction. Tank Connection’s RTP (rolled, tapered panel) Construction is the #1 bolted liquid tank design selected worldwide. Best Powder Coat System - LIQ Fusion 7000 FBE™ is unmatched in performance compared to ALL powder coat systems offered by other suppliers. LIQ Fusion 7000 FBE™ is a stronger system than glass/vitreous enamel in potable water and wastewater storage applications. (Visit us at www.FusionOutperformsGlass.com.) Top rated bolted tank erection process. Unmatched product quality designed for long life & low maintenance requirements. #1 in Storage Applications... Over 2100 years of combined storage tank experience.
PH: 620.423.3010
www.tankconnection.com
Vwww.tankconnection.com
Quality Liquid/Solid Separation Systems Screening, Gravity, Flotation, Dewatering & Accessories
Test Your Water with with the the
SuperSkreen HD2 XLRator DAF Poly-E2 Economy DAF T2-Max Thickener OZ Oil/Water Separator Dueler DAF TM & PE PolyAccu Dose DeWater Systems
HD22 XLRator Pilot
TM
TM TM
TM
Reduce BOD TSS COD FOG
TM
TM
TM
TM
TM
Q Q Q Q
Reprints E-prints/PDFs Posters Plaques
POLLUTION CONTROL AIR, WATER, SOLID SOLUTIONS FOR & HAZARDOUS WASTE
FEBRUARY 2011
CUSTOMIZABLE Reprints can be tailored to suit your company’s needs, including: g: Q Company logos and contact information Q Advertisements Q Highlighting of information in tables, charts, and text in articles cless
EARLY BIRD REGISTRATION
EXPIRES 1/31/11
May 16-19, 2011 | Chicago, IL Flip to www.pollutione
ngineering.com
pages 36-38 to check out all the details
ORDER OPTIONS Q Minimum order is 500 copies Q Printed on 70, 80 or 100# gloss enamel paper Q Reprint prices vary based on order size and article length
QUICK TURNAROUND Completed reprints ship to your requested destination within three to four weeks from the receipt of order and artwork.
TM
PROCESS ENGINEERED WATER EQUIPMENT, LLC contact us today at: 360-798-9268 & www.pewe-llc.com Vwww.pewe-llc.com
40
Use articles from our superior publications to compliment your sales, promotion, or educational programs. Reprints are a great way to strengthen your sales message! Take advantage of this cost-effective, targeted promotional opportunity and the power of reprints to reach your audience. There are many ways in which companies are using reprints, for example, trade events, sales kits, and direct mail pieces.
PRODUCTS OFFERED
WATER EQUIPMENT
Editorial Reprints
Pollution Engineering OCTOBER2011
If you would like a FREE, no obligation quote, please contact:
Jill DeVries, Corporate Reprint Manager Ji Phone: P h 248.244.1726 Q Fax: 248.244.3934 Email: [email protected] Em
ADINDEX Pollution Engineering provides additional information from each of its advertisers. Visit www.pollutionengineering.com, then click on Buyers Guide and search by supplier. The buyers guide is an additional service provided by the magazine. The publisher does not assume any liability for errors or omissions.
ADVERTISER
PAGE #
ADVERTISER
PAGE #
ABUTEC. . . . . . . . . . . . . . . . . . 24 www.abutec.com
Greyline Instruments Inc. . . . . . . . . 18 www.greyline.com
Airgas . . . . . . . . . . . . . . . . . . 42 www.airgas.com
Komline-Sanderson . . . . . . . . . .10, 27 www.komline.com
Air Quality VIII . . . . . . . . . . . . . . 36 www.undeerc.org/AQ8
Lantec . . . . . . . . . . . . . . . . . . 14 www.lantecp.com
Arizona Instrument LLC . . . . . . . . . 31 www.azic.com
Myron L Co . . . . . . . . . . . . . . . . 28 www.myronl.com
Aqua-Aerobic Systems Inc . . . . . . . . 3 www.aqua-aerobic.com
Neptune . . . . . . . . . . . . . . . . . 29 www.neptune1.com
Baldor Electric Company . . . . . . . . BC www.baldor.com
Orival. . . . . . . . . . . . . . . . . . . 25 www.orival.com
ChemShow . . . . . . . . . . . . . . . . . 5 www.chemshow.com
SGW Services . . . . . . . . . . . . . . 22 www.sgwservices.com
ClearSpan Fabric Structures . . . . . . 11 www.clearspan.com/adple
Thermo Scientific,
Fluid Dynamics . . . . . . . . . . . . . 12 www.dynablend.com
Environmental Instruments . . . . . . . . 9 www.thermo.com/air University of Maryland
Fluid Metering Inc . . . . . . . . . . . . 11 www.chloritrol.com
University College . . . . . . . . . . . . 15 www.umuc.edu/yourworld
Godwin Pumps. . . . . . . . . . . . . . IFC www.godwinpumps.com
Valkyrie Environmental Water . . . . . . 13 www.vewater.com
Gorman-Rupp Pumps . . . . . . . . . . IBC www.grpumps.com
PE Pollution Engineering (ISSN 0032-3640) is published 12 times annually, monthly, by BNP Media II, L.L.C., 2401 W. Big Beaver Rd., Suite 700, Troy, MI 48084-3333. Telephone: (248) 362-3700, Fax: (248) 362-0317. No charge for subscriptions to qualified individuals. Annual rate for subscriptions to nonqualified individuals in the U.S.A.: $115.00 USD. Annual rate for subscriptions to nonqualified individuals in Canada: $149.00 USD (includes GST & postage); all other countries: $165.00 (int’l mail) payable in U.S. funds. Printed in the U.S.A. Copyright 2011, by BNP Media II, L.L.C. All rights reserved. The contents of this publication may not be reproduced in whole or in part without the consent of the publisher. The publisher is not responsible for product claims and representations. Periodicals Postage Paid at Troy, MI and at additional mailing offices. POSTMASTER: Send address changes to: PE Pollution Engineering, P.O. Box 2146, Skokie, IL 60076. Canada Post: Publications Mail Agreement #40612608. GST account: 131263923. Send returns (Canada) to Pitney Bowes, P.O. Box 25542, London, ON, N6C 6B2. Change of address: Send old address label along with new address to PE Pollution Engineering, P.O. Box 2146, Skokie, IL 60076. For single copies or back issues: contact Ann Kalb at (248) 244-6499 or [email protected].
OCTOBER2011 www.pollutionengineering.com
41
StateRules
brought to you by
6 7
9
4
8
2
1 3 5
1
AZ – ELECTRIC VEHICLE CHARGING STATIONS AT ADEQ
The state showed support for electric vehicles by adding two new electric vehicle-charging stations at the Arizona Department of Environmental Quality (ADEQ) and other government offices at the 1100 block of West Washington Street in Phoenix.
2
CA –TOPS IN GREEN JOBS
Los Angeles has recently surpassed the Bay Area as home to more green jobs than any other region in the nation. Such jobs will more than double in the next 30 years, according to a study by Californians for Clean Energy and Jobs (CCEJ) Network. The report is available at www.cabrightspot.com/images/stories/ GreenJobsintheLosAngelesRegionReport.pdf.
3
GA – GEORGIA STREAMLINES PLAN APPROVAL
The state’s Environmental Protection Division has just proposed changes to its water quality control rules, which are related to the preparation and submission of engineering reports, plans and other documents for the future construction of sewerage systems.
4
IL – NEW LAW STREAMLINES PERMITTING PROCESS
Gov. Pat Quinn recently signed legislation that eases business’s opening and expansion processes. The law requires IEPA to speed up and streamline its environmental permitting method for Prairie State businesses
42
Pollution Engineering OCTOBER2011
– developing a more efficient process that will ultimately help employers create more jobs.
5
LA – DEQ JOINS TRI DATA EXCHANGE
As of late, the DEQ announced its membership in the Toxic Release Inventory (TRI) Data Exchange. The TRI exchange allows facilities to meet federal requirements regarding annual TRI reports that are presented to state agencies upon submitting all data to the federal agency itself.
6
NH – NEW GENERAL PERMIT FOR POTWS
The EPA recently released a notice of availability of the final NPDES General Permits for certain Publicly Owned Treatment Works Treatment Plants (POTW) and other treatment works for domestic sewage in New Hampshire and Massachusetts. The permit replaces the prior POTW GP that had been implemented in previous years.
7
OR – TITLE V PERMITS NOW ONLINE
One hundred and twenty sources are currently permitted under the state’s Title V Operating Permit Program; all permits can now be accessed online. The DEQ believes online permits will allow citizens to learn more about the companies that are operating in their neighborhoods – through a faster, more efficient process. The permits are available at www.deq.state.or.us/aq/permit/ alphalist.htm.
8
VA –RULES FOR ELECTRIC GENERATING FACILITIES
The state’s Air Pollution Control Board is currently required to develop a general permit for the construction, installation, and operation of distillate oil, natural gas, liquid propane gas, and biodiesel-fired electric generating facilities that participate in a voluntary demand response program (i.e., load curtailment, demand response, peak shaving or similar program). Such facilities must also qualify as “nonmajor” under the federal CAA. The new regulations, which became effective Aug. 17, 2011, are now addressing this requirement.
9
WI – CLEAN DIESEL GRANTS ARE GREAT!
According to a new report released by the DNR, the state is currently benefitting, and will substantially benefit more in the future, from the pollution reduction, health cost savings, and local economic incentives provided through clean diesel grants. The grant programs offer financial assistance to diesel equipment operators to purchase and install technologies that will reduce emissions from older diesel equipment, while also often improving their bottom lines. This update is provided by Business & Legal Reports Inc., practical EHS publishers since 1977. Find environmental answers and state compliance help online at http://enviro.blr.com or contact BLR at (800) 727-5257.
reliableliftstations.com
LIFT STATIONS SO RELIABLE, YOUR SERVICE MANUAL WILL COLLECT DUST. WE GUARANTEE IT WITH THE BEST WARRANTY IN THE BUSINESS.
From the durable NidaFusion STO enclosures, to our custom-engineered controls, to our unrivaled line of self-priming and submersible pumps, every component in a ReliaSource® lift station is 100% manufactured, assembled, tested, and installed by the experts at Gorman-Rupp. That’s how we know our lift stations will outperform and outlast any other lift station in the industry. And, thanks to our industry-leading 60-month warranty, you’ll know it too. With ReliaSource, you get equipment, a warranty, and a company you can rely on. Guaranteed. For more information about ReliaSource lift stations and the Gorman-Rupp warranty, visit reliableliftstations.com.
THE GORMAN-RUPP COMPANY, MANSFIELD DIVISION P.O. BOX 1217 | MANSFIELD, OHIO 44901-1217 | USA 419.755.1011 | [email protected] | GRPUMPS.COM 481
© Copyright, The Gorman-Rupp Company, 2011
Gorman-Rupp – Mansfield Division is an ISO 9001:2008 and an ISO 14001 Registered Company
Invest in Gold
Electric motors consume 63 percent of all electricity used in U.S. industry. Designed and built to meet or exceed NEMA Premium® efficiency standards, Baldor•Reliance® Super-E® motors run cooler, last longer and cost less every minute they operate.
• Energy Efficient • Unmatched Quality
Fractional to 15,000 Hp, Baldor•Reliance Super-E motors reduce your electricity costs with a return on your investment that’s as good as gold.
• Superior Reliability
baldor.com
• Quickest Delivery Available
479-646-4711
©2011 Baldor Electric Company